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NFPA 79 EDITION 2012
Challenges and solutions
THE COMPLETE ORIGINAL WORDING
In 1897 the first edition of the National Electrical Code (NEC),
also referred to as NFPA 70, was published. The NEC is the only
code for electrical installations that is recognized at the national
level in the USA. It deals with fire triggered by electricity. It is
updated every three years, i.e. the 2012 edition appeared in
2011. In article 670 "Industrial Machinery", the NEC refers to
NFPA code no. 79 (Electrical Standard for Industrial Machinery).
This standard cites basic requirements imposed on the electrical
equipment of machines and devices. Manufacturers and owners
of machines and equipment must comply with this standard, for
example, to meet product liability and insurance requirements.
Machines placed in service in the USA are always subject to an
approval obligation. This can occur either through the individual
acceptance of a piece of equipment prior to commissioning
(e.g. in Germany) or through a test institute recognized in the
USA. The final decision concerning commissioning is made on
site through a local inspector, who may not necessarily be a
specialist in the area of electronic equipment. The inspector can
mandate the provisional stoppage of the machine if there are
doubts relative to the machine's conformity with US standards.
NFPA 79: 2007 in chapter 12.2.7.3 "When part of a listed
assembly suitable for the intended application, type AWM shall
be permissible.” Allows AWM cables, if they have been used as
part of a listed system, and were suitable for the intended application.
12.9
12.9.1
Special Cables and Conductors
Other listed cables and conductors shall be permitted
where identified as suitable for the identified use
12.9.2
Appliance Wiring Material (AWM) shall be permitted
under 12.9.2.1 through 12.9.2.3
12.9.2.1 Where part of an assembly that has been identified
for intended use
12.9.2.2 Where specified for use with approved equipment
and used in accordance with the equipment manufacturers instructions.
12.9.2.3 Where its construction meets all applicable requirements
of sections 12.2 – 12.6 with modifications as folIows:
(1) Stranded conductors with wire sizes smaller than
those listed in 12.2.2 shall have a minimum of 7 strands.
(2) Conductor insulation and cable jacket materials
not specified in 12.3.1 have flame resistant properties
in compliance with applicable standards for intended
use such as FT2 (horizontal wire) flame test or VW-1
(Vertical Wire) flame test in ANSI/UL 1581-2001,
Reference Standard for Electrical Wires, Cables and
Flexible Cords.
(3) Minimum insulation thickness for single conductor
AWM shall be as specified in 12.3.2. Minimum insulation thickness for conductors that are part of a multi
conductor jacketed AWM cable shall be as specified
by the AWM Style number and by the marked voltage
rating of the cable.
(4) AWM shall be marked in accordance with 12.4.1,
12.4.3 and 12.4.4. The legend shall include manufacturer‘s name or trademark, AWM style number,
voltage rating (unless marking is prohibited by 12.4.2),
wire gauge(s), temperature rating and flame resistance.
Additional markings for properties such as oil, water,
UV and chemical resistance identifiers shall be permitted
where in compliance with applicable standards for
intended use. Where markings alone are insufficient
to identify for the intended application, suitable information shall be included with the technical machine
documentation.
However there are applications for which previously there were
no NFPA 79 cables. For example, cables for use in energy drag
chains or those with superstructures. There were objections and
• New certified machines and equipment may continue to be
protests from the industry in this regard. The NFPA reacted
built in accordance with the previous rules. The certification
accordingly and called in a committee of experts. As a result,
will be recognized.
in NFPA 79: Edition 2012, use of AWM cables under certain
• For new machines and equipment without certification, in
conditions was again approved. As before, unrestricted use is
some areas higher requirements imposed on certain cables
not permitted. Rather the responsibility for the implementation is
(e.g. UL Listing) could apply. In this case the important thing is
now placed on the manufacturer or the erector of the
to consult with the respective certification authority.
equipment. Article 12.2.7. of edition 2007 was completely
eliminated. All recommendations have been summarized in the
In many cases, HELUKABEL recommends the use of UL-listed
new article 12.9.
lines, as before. Our technical dept. would be pleased to provide
additional information at tel. +49 7150 92 09 -0.
SUMMARY
• Machines and equipment that is already certified (e.g. through
UL) may continue to be repaired, modified, or extended in
accordance with the previous rules.
349
CW&A Edition 27 (published 01.04.2015)
N
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(°
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CABLES ACCORDING TO INTERNATIONAL APPROVALS
PVC control lines UL/CSA
X
356
X
358
JZ-602
-5 to +90
-40 to +90
600
7.5x
4x
JZ-603
-5 to +90
-40 to +90
600
7.5x
4x
TRAYCONTROL 500
-5 to +90
-40 to +90
600
4x
4x
X
X
359
TRAYCONTROL® 530
-5 to +90
-40 to +90
600
5x
5x
X
X
361
JZ-600 UL/CSA
-5 to +80
-40 to +80
1000
7.5x
4x
X
X
X
JZ 604 TC TRAY CABLE
-5 to +75
-25 to +75
600
7.5x
7.5x
X
X
X
X
364
-40 to +90
600
5x
5x
X
X
X
X
-5 to +60
-40 to +60
300
7.5x
7.5x
®
TRAYCONTROL® 600
H05VV-F/SJT
X
X
X
362
366
X
368
H05VV-F/SJT
-5 to +60
-40 to +60
300
7.5x
7.5x
X
X
X
369
H05VV-F/UL
-5 to +75
-40 to +75
300/500
7.5x
7.5x
X
X
X
370
FROR CEI 20-22 II
-5 to +70
-35 to +70
300/500
10x
10x
(X)
371
372
C.N.O.M.O
-5 to +80
-30 to +80
500
15x
15x
JZ-602-CY
-5 to +90
-40 to +90
600
10x
5x
X
JZ-603-CY
-5 to +90
-40 to +90
600
10x
5x
X
TRAYCONTROL® 500-C
-5 to +90
-40 to +90
600
6x
6x
X
X
X
375
X
JZ-600-Y-CY UL/CSA
-5 to +80
-40 to +80
1000
10x
5x
X
X
X
X
JZ 604-FCY TC TRAY CABLE
-5 to +75
-25 to +75
600
10x
10x
X
X
X
X
JZ 604-YCY TC TRAY CABLE
-5 to +75
TRAYCONTROL® 600-C
373
X
X
376
378
X
380
-25 to +75
600
10x
10x
X
X
X
X
X
381
-40 to +90
600
6x
6x
X
X
X
X
X
382
-40 to +80
600
7.5x
4x
X
X
PUR/TPE control lines UL/CSA
JZ-602-PUR
-5 to +80
384
X
JZ-602-PUR DC/AC
-5 to +80
-40 to +80
600
7.5x
4x
X
X
X
386
JZ-600 PUR
-5 to +80
-40 to +80
1000
7.5x
4x
X
X
X
387
JZ-602-C-PUR
-5 to +80
-40 to +80
600
10x
5x
X
X
X
X
389
JZ-600-YC-PUR
-5 to +80
-40 to +80
1000
10x
5x
X
X
X
X
390
-40 to +105
600
7.5x
7.5x
X
/X
X
TRAYCONTROL®
670 HDP / 670-C HDP
X
392
Halogen-free control lines UL/CSA
MEGAFLEX® 500
-30 to +80
-40 to +80
600
10x
4x
X
X
X
X
394
MEGAFLEX 600
-30 to +80
-40 to +80
600
10x
4x
X
X
X
X
396
MEGAFLEX 500-C
-30 to +80
-40 to +80
600
10x
4x
X
X
X
X
X
398
MEGAFLEX® 600-C
-30 to +80
-40 to +80
600
10x
4x
X
X
X
X
X
400
Command Cable UL (LiYY)
-10 to +80
-20 to +80
300
15x
7.5x
X
403
Command Cable UL (LiYY)
-10 to +105
®
®
Data lines UL/CSA
TRAYCONTROL® 300
Command Cable UL (LiYY-TP))
-10 to +80
TRAYCONTROL® 300 TP
X
-20 to +105
600
15x
7.5x
X
X
-25 to +105
300
6x
6x
X
X
-20 to +80
300
15x
7.5x
X
X
-25 to +105
300
6x
6x
X
X
404
X
405
407
X
409
-5 to +80
-30 to + 80
300/500
15x/7.5x
15x/7.5x
X
411
Command Cable UL (LiYCY)
-10 to +80
-20 to +80
300
15x
7.5x
X
X
X
413
Command Cable UL (LiYCY)
-10 to +105
-20 to +105
600
15x
7.5x
X
X
X
415
-25 to +105
300
6x
6x
X
X
X
VERTEILERFLEX two-approvals
TRAYCONTROL 300-C
®
The selection table is intended as an initial orientation.
Please see the relevant page of the catalogue for detailed information on the product properties.
350
CW&A Edition 27 (published 01.04.2015)
(X)
X
X
416
- fi
N
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d
N ina
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in volt
al ag
vo e
lta U
Be
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nd
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Ø
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A
N
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E
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Te
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(°
C)
(°
C)
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in
g
CABLES ACCORDING TO INTERNATIONAL APPROVALS
Data lines UL/CSA
Command Cable UL (LiYCY-TP)
-10 to +80
TRAYCONTROL 300-C TP
®
-20 to +80
300
15x
7.5x
X
X
X
-25 to +105
300
6x
6x
X
X
X
-40 to +90
600
7.5x
4x
418
X
420
Drag chain cables UL/CSA
JZ-602 RC
-5 to +90
X
X
X
423
X
X
424
MULTIFLEX 600
-5 to +90
-40 to +90
600
7.5x
7.5x
X
X
X
X
MULTISPEED® 500-PVC UL/CSA
-5 to +80
-30 to +80
600
7.5x
4x
X
X
X
X
425
JZ-HF-FCY
-5 to +80
-40 to +80
1000
10x
5x
X
X
X
426
JZ-602 RC -CY
-5 to +90
-40 to +90
600
10x
5x
X
X
X
X
X
427
MULTIFLEX 600-C
-5 to +90
-40 to +90
600
10x
10x
X
X
X
X
X
MULTISPEED® 500-C-PVC UL/CSA
-5 to +80
-30 to +80
600
7.5x
4x
X
X
X
X
X
X
428
429
-5 to +80
-40 to +80
600
7.5x
4x
X
X
X
X
430
MULTIFLEX 512® PUR UL/CSA
-30 to +80
-40 to +80
600
5x
3x
X
X
X
X
X
431
MULTISPEED® 500-PUR UL/CSA
X
JZ-602 RC -PUR
-30 to +80
-40 to +80
600
7.5x
4x
X
X
X
X
433
PURö-JZ-HF-FCP
-5 to +80
-40 to +80
1000
10x
5x
X
X
X
X
X
435
JZ-602 RC -C-PUR
-5 to +80
-40 to +80
600
10x
5x
X
X
X
X
X
436
MULTIFLEX 512 C-PUR UL/CSA
-30 to +80
-40 to +80
600
7.5x
4x
X
X
X
X
X
X
437
MULTISPEED® 500-C-PUR UL/CSA
-30 to +80
-40 to +80
600
7.5x
4x
X
X
X
X
X
X
439
MULTISPEED® 500-TPE UL/CSA
-30 to +80
-40 to +80
600
5x
3x
X
X
X
X
X
441
MULTISPEED® 500-C-TPE UL/CSA
-30 to +80
-40 to +80
600
5x
3x
X
X
X
X
X
443
X
445
X
446
®
X
SUPERTRONIC -310-PVC
-5 to +80
-40 to +80
300
5x
3x
X
SUPERTRONIC®-310-C-PVC
-5 to +80
-40 to +80
300
7.5x
4x
X
SUPERTRONIC -330 PURö
-30 to +80
-40 to +80
300
5x
3x
X
X
X
X
X
X
447
MULTISPEED® TRONIC-PUR
-30 to +80
-40 to +80
300
7.5x
4x
X
X
X
X
X
X
448
®
®
X
SUPERTRONIC 330 C-PURö
-30 to +80
-40 to +80
300
7.5x
4x
X
X
X
X
X
X
X
449
MULTISPEED® TRONIC-C-PUR
-30 to +80
-40 to +80
300
7.5x
4x
X
X
X
X
X
X
X
450
SUPER-PAAR-TRONIC 340-C-PUR
-30 to +80
-40 to +80
300
10x
5x
X
X
X
X
X
X
X
451
®
Motor, servo, feedback cables UL/CSA
TOPFLEX® - EMV-UV-2YSLCYK-J
-5 to +80
-40 to +80
1000
20x
10x
X
X
X
X
X
453
TOPFLEX® - EMV-UV-3 PLUS
2YSLCYK-J
-5 to +80
-40 to +80
1000
20x
10x
X
X
X
X
X
455
TOPFLEX® MOTOR-EMV 103
-5 to +70
-40 to +80
1000
20x
10x
X
X
X
457
-25 to +90
600
6x
6x
X
X
X
X
X
458
TOPFLEX 600 VFD
®
®
-25 to +105
-25 to +105
600
6x
6x
X
X
X
X
X
459
TOPFLEX® 1000 VFD
-25 to +90
-25 to +90
600
15x
7.5x
X
X
X
X
X
460
TOPFLEX 650 VFD
-5 to +80
-40 to +80
1000
20x
10x
X
X
X
X
X
461
TOPFLEX® MOTOR EMV 1/1
-30 to +80
-40 to +80
1000
20x
10x
X
X
X
X
X
462
TOPFLEX® MOTOR EMV 3/3
-30 to +80
-40 to +80
1000
20x
10x
X
X
X
X
X
463
-0 to +60
-20 to +80
1000
15x
5x
X
X
465
X
X
467
X
X
468
TOPFLEX EMV UV 2YSLC11Y-J
®
TOPSERV® PVC 108, 112, 119
-0 to +60
-20 to +80
30
15x
6x
TOPSERV® PUR 109, 113, 121
TOPGEBER 511 PVC
-30 to +80
-40 to +80
1000
7.5x
4x
X
X
X
X
TOPGEBER 512 PUR
-30 to +80
-40 to +80
30
10x
6x
X
X
X
TOPSERV® 600 VFD
-25 to +90
-25 to +90
600
7.5x
5x
X
X
X
X
X
X
X
X
470
X
472
The selection table is intended as an initial orientation.
Please see the relevant page of the catalogue for detailed information on the product properties.
351
CW&A Edition 27 (published 01.04.2015)
N
(°
C)
N
- fi
om
xe
N ina
d
om l
in volt
al ag
vo e
lta U
Be
g e 0 /U
nd
/
in
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ra
di
Be
us
nd
-f
in
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xi
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ng
ra
Ha
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x
u
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s
Ø
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U
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Vf
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Ø
O sist
an
ut
do
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Dr or u
ag
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Co hai
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Sc
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H A ed / VD
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R/ /sh
VD ield 029
U
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3
E
L/
CS REG
A
N
no
FP
./
A
VD
7
Pa 9
E
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Te
m
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ra
tu
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Te
m
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ra
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(°
C)
- fl
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in
g
CABLES ACCORDING TO INTERNATIONAL APPROVALS
-25 to +105
-25 to +105
600
7.5x
5x
X
X
X
X
X
-30 to +80
-40 to +80
1000
7.5x
4x
X
X
/X
X
X
474
SiHF UL/CSA
-50 to +150
600
7.5x
4x
X
X
X
X
476
SiHF-C-Si UL/CSA
-50 to +150
600
10x
5x
X
X
X
X
478
Rubber cable/neoprene hose cable
-40 to +90
300
X
X
X
X
480
H07RN-F/SOOW
-40 to +90
600
10x
7.5x
X
X
X
X
481
-50 to +80
1000
6x
6x
X
X
X
483
Motor, servo, feedback cables UL/CSA
TOPSERV® 650 VFD
TOPSERV® Hybrid
X
473
Heat-resistant cables UL/CSA
X
All-weather cables & rubber cables UL/CSA
X
Easy-to-wind cables UL/CSA
TROMM-PUR®-H
-40 to +80
X
Single-core UL/CSA
UL-Style 1007, CSA TR 64
-5 to +80
-30 to +80
300
10x
5x
X
X
485
UL-Style 1569, CSA TR 64
-5 to +105
-30 to +105
300
10x
5x
X
X
486
UL-Style 1015
-5 to +105
-30 to +105
600
10x
THREENORM
+5 to +70
-10 to +70
600
FIVENORM
+5 to +90
-40 to +90
600
/ +90
600
-5 to +80
-30 to +80
300/300
HELUTHERM 145
-35 to +105
-55 to +105
300
12.5x
4x
X
X
X
X
X
495
HELUTHERM® 145
-35 to +105
-55 to +105
600
12.5x
4x
X
X
X
X
X
496
X
THHN/THWN
PVC single-cores
®
UL-Style 3135
Single 600-J/-O
Single 600-CY -J/-O
TOPFLEX® 302 / 302-UL
8x
5x
X
6x
X
X
6x
X
X
8x
6x
X
487
X
488
X
X
490
X
X
493
494
X
-60 to +200
600
15x
15x
-5 to +90
-40 to +90
600
7.5x
4x
X
X
X
-5 to +90
-40 to +90
600
7.5x
4x
X
X
-15 to +80
-40 to +80
0.6/1 kV
5x
5x
X
X
X
X
497
X
498
X
499
/X
500
Single 602-RC -J/O
-5 to +90
-40 to +90
600
7.5x
3x
X
X
501
Single 602-RC-CY -J/O
-5 to +90
-40 to +90
600
7.5x
3x
X
X
X
502
TOPFLEX® 304 / 304-C
-5 to +80
-40 to +80
1000
5x
5x
X
/X
X
503
MULTISPEED 600-PUR -J/-O
-30 to +80
-40 to +80
1000
5x
3x
X
X
X
X
X
504
MULTISPEED® 600-C-PUR -J/-O
-30 to +80
-40 to +80
1000
5x
3x
X
X
X
X
X
X
505
TOPFLEX® 301 / 301-C
-15 to +80
1000
7.5x
7.5x
X
X
X
/X
X
506
®
British standard cables
HELUKABEL BS 5308-1
-20 to +65
300/500
6x
X
X
508
HELUKABEL BS 5308-2
-20 to +65
300/500
6x
X
X
509
X
X
510
X
X
511
HELUKABEL BS 5467
0 to +90
-15 to +90
0.6/1 kV
8x
HELUKABEL BS 6724
0 to +90
-20 to +90
0.6/1 kV
8x
X
X
The selection table is intended as an initial orientation.
Please see the relevant page of the catalogue for detailed information on the product properties.
352
CW&A Edition 27 (published 01.04.2015)
ac
c
N
om
O ina
pe l
ra vo
tin lta
g ge
vo U
lta 0 /
ge U
Te
/
m
pe
ra
tu
re
(°
C)
- fl
Ap
ex
pr
in
g
ov
al
s
Pa
ge
)
el
er
M
at
io
ax
n
.c
(m
yc
/s 2
le
s
)
M
at
er
ia
l
fle
(m
/s
M
ax
.
sp
ee
d
ra
di
us
)
in
g
ou
(D
=
M
ax
.
te
r
Ø
nd
be
25
up
M
in
.
(1
0
m
M
ax
.
to
m
ov
e
m
en
-c t d
or
es ist
an
)
ce
in
xi
ng
m
SELECTION TABLE - DRAG CHAIN CABLES
PVC drag chain cables UL/CSA
SUPERTRONIC®-310-PVC
5
5xD
2
10
9 Mio
PVC/PVC
300V
-5° to +80°
UL/CSA
445
5
7.5 x D
2
10
9 Mio
PVC/CU/PVC
300V
-5° to +80°
UL/CSA
446
MULTISPEED® 500-PVC UL/CSA
100
7.5 x D
5
50
9 Mio
PP/PVC
600V
-5° to +80°
UL/CSA
425
MULTISPEED® 500-C-PVC UL/CSA
100
7.5 x D
5
50
9 Mio
PP/CU/PVC
600V
-5° to +80°
UL/CSA
429
SUPERTRONIC -310-C-PVC
®
JZ-HF-FCY
10
10 x D
2
10
9 Mio
PVC/CU/PVC
1000V
-5° to +80°
UL/CSA
426
JZ-602 RC
10
7.5 x D
2
10
9 Mio
PVC/PVC
600V
-5° to +90°
UL/CSA
423
JZ-602 RC-CY
10
10 x D
2
10
9 Mio
PVC/CU/PVC
600V
-5° to +90°
UL/CSA
427
MULTIFLEX 600
10
7.5 x D
2
10
9 Mio
PVC/PVC
600V
-5° to +90°
UL/CSA
424
MULTIFLEX 600-C
10
10 x D
2
10
9 Mio
PVC/CU/PVC
600V
-5° to +90°
UL/CSA
428
PUR & TPE drag chain cables UL/CSA
SUPERTRONIC®-330 PURö
15
5xD
4
10
11 Mio
PP/PUR
300V
-30° to +80°
UL/CSA
447
SUPERTRONIC®-330 C-PURö
15
7.5 x D
4
10
11 Mio
PP/CU/PUR
300V
-30° to +80°
UL/CSA
449
SUPER-PAAR-TRONIC 340-C-PUR
30
10 x D
4
50
11 Mio
PP/CU/PUR
300V
-30° to +80°
UL/CSA
451
JZ-602 RC-PUR
15
7.5 x D
3
10
9 Mio
PVC/PUR
600V
-5° to +80°
UL/CSA
430
JZ 602 RC-C-PUR
15
10 x D
3
10
9 Mio
PVC/CU/PUR
600V
-5° to +80°
UL/CSA
436
15
10 x D
3
10
9 Mio
PVC/CU/PUR
1000V
-5° to +80°
UL/CSA
435
MULTIFLEX 512®-PUR UL/CSA
100
5xD
4
10
11 Mio
PP/PUR
600V
-30° to +80°
UL/CSA
431
MULTIFLEX 512®-C-PUR UL/CSA
100
7.5 x D
4
10
11 Mio
PP/CU/PUR
600V
-30° to +80°
UL/CSA
437
PURö-JZ-HF-FCP
MULTISPEED -TRONIC-PUR
450
7.5 x D
5
50
11 Mio
PP/PUR
300V
-30° to +80°
UL/CSA
448
MULTISPEED®-TRONIC-C-PUR
450
7.5 x D
5
50
11 Mio
PP/CU/PUR
300V
-30° to +80°
UL/CSA
450
MULTISPEED® 500-PUR UL/CSA
450
7.5 x D
5
50
11 Mio
PP/PUR
600V
-30° to +80°
UL/CSA
433
MULTISPEED 500-C-PUR UL/CSA
450
7.5 x D
5
50
11 Mio
PP/CU/PUR
600V
-30° to +80°
UL/CSA
439
MULTISPEED® 500-TPE UL/CSA
450
5xD
5
50
11 Mio
PP/TPE
600V
-30° to +80°
UL/CSA
441
MULTISPEED® 500-C-TPE UL/CSA
450
5xD
5
50
11 Mio
PP/CU/TPE
600V
-30° to +80°
UL/CSA
443
5
7.5 x D
2
10
9 Mio
PVC/PVC
600V
-5° to +90°
UL/CSA
501
®
®
Single-cores for drag chain cables UL/CSA
SINGLE 602-RC-J/-O
5
7.5 x D
2
10
9 Mio
PVC/CU/PVC
600V
-5° to +90°
UL/CSA
502
MULTISPEED® 600-PUR-J/-O
450
5xD
5
50
11 Mio
Poly/PUR
1000V
-30° to +80°
UL/CSA
504
MULTISPEED® 600-C-PUR-J/-O
450
5xD
5
50
11 Mio
Poly/CU/TPE
1000V
-30° to +80°
UL/CSA
505
PVC/PUR
1000V
-15° to +80°
UL/CSA
506
1000V
-15° to +80°
UL/CSA
506
SINGLE 602-RC-CY-J/-O
TOPFLEX 301
5
7.5 x D
2
10
10 Mio
TOPFLEX® 301 C
5
7.5 x D
2
10
10 Mio PVC/CU/PUR
TOPFLEX® 304
5
5xD
2
10
9 Mio
PVC/PVC
1000V
-5° to +80°
UL/CSA
503
TOPFLEX® 304 C
5
5xD
2
10
9 Mio
PVC/CU/PVC
1000V
-5° to +80°
UL/CSA
503
®
A cycle is a double lift: a representative sample has been tested and measurot in our Test Workshop. The cycle count is only valid when appropriatel
and professionally installed (see the installation manual: cable installation in drag chains, see pages 1036 and 1037).
The selection table is intended as an initial orientation.
Please see the relevant page of the catalogue for detailed information on the product properties and the selection tables cables in drag chains,
see pages 1030 and 1031.
353
CW&A Edition 27 (published 01.04.2015)
N
ac
c
N
om
O ina
pe l
ra vo
tin lta
g ge
vo U
lta 0 /
ge U
Te
/
m
pe
ra
tu
re
(°
C)
- fl
Ap
ex
pr
in
g
ov
al
s
Pa
ge
)
el
er
M
at
io
ax
n
.c
(m
yc
/s 2
le
s
)
M
at
er
ia
l
fle
(m
/s
M
ax
.
sp
ee
d
ra
di
us
-
in
g
)
M
ax
.
(D
=
ou
te
r
Ø
nd
be
25
up
M
in
.
(1
0
m
M
ax
.
to
m
ov
e
m
en
-c t d
or
es ist
an
)
ce
in
xi
ng
m
SELECTION TABLE - DRAG CHAIN CABLES
Motor cables & servo cables for drag chain cables UL/CSA
30
7.5 x D
4
TOPSERV 113 PUR
30
7.5 x D
4
10
11 Mio
PP/CU/PUR
1000V
-30° to +80°
UL/CSA
468
TOPSERV® 121 PUR
30
7.5 x D
4
10
11 Mio
PP/CU/PUR
1000V
-30° to +80°
UL/CSA
468
TOPSERV® 600 VFD
10
7.5 x D
2
10
9 Mio
PVC/CU/TPE
600V
-25° to +90°
UL/CSA
472
TOPSERV 650 VFD
10
7.5 x D
2
10
9 Mio
PVC/CU/TPE
600V
-25° to +90°
UL/CSA
473
®
®
10
11 Mio
PP/CU/PUR
1000V
-30° to +80°
UL/CSA
468
TOPSERV® 109 PUR
Feedback cables for drag chain cables UL/CSA
TOPGEBER 512 PUR
30
10 x D
4
50
11 Mio
PP/CU/PUR
30V
-30° to +80°
UL/CSA
470
TOPSERV® HYBRID PVC
5
7.5 x D
0,5
2
5 Mio
PP/PVC
1000V
-30° to +80°
UL/CSA
474
TOPSERV® HYBRID PUR
50
7.5 x D
5
30
5 Mio
PP/PUR
1000V
-30° to +80°
UL/CSA
474
A cycle is a double lift: a representative sample has been tested and measurot in our Test Workshop. The cycle count is only valid when appropriatel
and professionally installed (see the installation manual: cable installation in drag chains, see pages 1036 and 1037).
The selection table is intended as an initial orientation.
Please see the relevant page of the catalogue for detailed information on the product properties and the selection tables cables in drag chains,
see pages 1030 and 1031.
354
CW&A Edition 27 (published 01.04.2015)
UL/CSA CONTROL CABLES
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / PVC-Control Cables UL/CSA
JZ-602 two approval control cable, 90°C, 600 V, oil resistant, meter
marking
Technical data
Ⴠ Control cable of special-PVC acc. to UL CSA
AWM I/II A/B Style 2587(sheath insulation)
and CSA
Ⴠ Temperature range
flexing -5°C to +90°C
fixed installation -40°C to +90°C
Ⴠ Nominal voltage
UL/CSA 600 V
Ⴠ Test voltage 3000 V
Ⴠ Breakdown voltage min. 6000 V
Ⴠ Insulation resistance
min 20 MOhm x km
Ⴠ Minimum bending radius
flexing 7,5x cable Ø
fixed installation 4x cable Ø
Ⴠ Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Cable structure
Ⴠ Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Ⴠ Core insulation of PVC
compound type TI3 to
DIN VDE 0207-363-3 / DIN EN 50363-3
and class 43 acc. to UL-Std.1581
Ⴠ Core identification black cores with
continuous white numbering
Ⴠ GN-YE conductor, 3 cores and above
in the outer layer
Ⴠ Cores stranded in layers with optimal
lay-length
Ⴠ Outer sheath of special PVC
compound type YM5 to
DIN VDE 0207 part 5
and class 43 acc. to UL-Std.1581
Ⴠ Sheath colour grey (RAL 7001)
Ⴠ with meter marking
Properties
Ⴠ Resistant to mineral oils, synthetic
oils and coolant
Ⴠ The outer sheath is approved with an
improved oil-resistance-test
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804
test method B), UL VW-1, CSA FT1
Note
Ⴠ G = with green-yellow conductor
x = without green-yellow conductor (OZ)
Ⴠ Please note the cleanroom qualification
when ordering.
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Ⴠ screened analogue type:
JZ-602-CY, confer page 373
Application
UL-approved and CSA certified flexible control cable rated at 600 V. Used in machine tools, control systems, connection between control panels and
machines, assembly lines and other industrial equipment. Suitable for installation in dry, moist or wet environment and moderate flexing applications.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
83090
83091
83092
83093
83094
83100
83101
83095
83096
83097
83098
83099
83080
83081
83082
83565
83083
83084
83102
83103
83085
83086
83087
83088
83089
83070
83071
83072
83073
83074
No.cores x
cross-sec.
mm²
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
8 G 0,5
9 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5
34 G 0,5
41 G 0,5
2x1
3G1
4G1
3x1
5G1
7G1
8G1
9G1
12 G 1
18 G 1
25 G 1
34 G 1
41 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
20
5,6
9,6
20
5,9
14,0
20
6,4
19,0
20
6,9
24,0
20
7,5
34,0
20
8,3
38,4
20
8,9
43,2
20
9,8
58,0
20
12,0
86,0
20
14,3
120,0
20
16,5
163,0
20
17,9
197,0
18
6,3
19,2
18
6,6
27,0
18
7,2
38,4
18
6,6
27,0
18
7,9
48,0
18
8,7
67,0
18
9,5
76,8
18
10,4
86,4
18
11,2
115,2
18
14,1
173,0
18
16,8
240,0
18
19,5
326,0
18
21,2
394,0
16
6,8
28,8
16
7,2
44,0
16
7,9
58,0
16
8,7
72,0
16
9,7
101,0
Weight
app.
kg / km
49,0
58,0
69,0
84,0
123,0
140,0
177,0
192,0
256,0
358,0
487,0
580,0
53,0
61,0
74,0
61,0
90,0
130,0
144,0
180,0
198,0
274,0
384,0
494,0
508,0
73,0
94,0
117,0
140,0
186,0
Part no.
83104
83075
83076
83077
83078
83079
83060
83061
83062
83063
83064
83065
83066
83067
83068
83069
83051
83052
83053
83054
83041
83042
83043
83044
83031
83032
83033
83034
No.cores x
cross-sec.
mm²
9 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
34 G 1,5
41 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
9 G 2,5
12 G 2,5
18 G 2,5
19 G 2,5
25 G 2,5
3G4
4G4
5G4
7G4
3G6
4G6
5G6
7G6
3 G 10
4 G 10
5 G 10
7 G 10
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
16
11,5
129,7
16
12,6
173,0
16
15,8
260,0
16
18,3
360,0
16
21,4
490,0
16
23,3
590,0
14
7,8
48,0
14
8,5
72,0
14
9,3
96,0
14
10,4
120,0
14
11,5
168,0
14
13,9
216,0
14
15,2
288,0
14
18,7
432,0
14
18,7
456,0
14
22,2
600,0
12
9,7
115,0
12
10,6
154,0
12
11,8
192,0
12
13,1
269,0
10
11,3
173,0
10
12,5
231,0
10
13,9
288,0
10
15,4
403,0
8
14,7
288,0
8
16,3
384,0
8
18,3
480,0
8
20,2
672,0
Weight
app.
kg / km
244,0
319,0
451,0
625,0
840,0
1032,0
115,0
143,0
185,0
221,0
293,0
429,0
563,0
854,0
914,0
1188,0
232,0
298,0
358,0
460,0
360,0
402,0
484,0
630,0
535,0
653,0
786,0
1100,0
Continuation Ⴇ
356
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / PVC-Control Cables UL/CSA
JZ-602 two approval control cable, 90°C, 600 V, oil resistant, meter
marking
Part no.
83020
83021
83022
83023
83024
83011
83012
83013
83014
83001
83002
83003
83004
83005
83006
No.cores x
cross-sec.
mm²
2 x 16
3 G 16
4 G 16
5 G 16
7 G 16
3 G 25
4 G 25
5 G 25
7 G 25
3 G 35
4 G 35
5 G 35
3 G 50
4 G 50
5 G 50
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
6
18,8
307,0
6
20,2
461,0
6
22,3
615,0
6
24,9
768,0
6
27,5
1075,0
4
24,0
720,0
4
26,9
960,0
4
31,9
1200,0
4
33,0
1680,0
2
26,2
1008,0
2
29,7
1344,0
2
33,0
1680,0
1
31,9
1440,0
1
35,6
1920,0
1
39,7
2400,0
Weight
app.
kg / km
640,0
810,0
1045,0
1260,0
1760,0
1180,0
1507,0
1858,0
2830,0
1590,0
2123,0
2612,0
2652,0
3058,0
4093,0
Part no.
83007
83008
83009
83010
83015
83016
83017
83018
83019
No.cores x
cross-sec.
mm²
3 G 70
4 G 70
5 G 70
3 G 95
4 G 95
5 G 95
3 G 120
4 G 120
5 G 120
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
2/0
36,8
2016,0
2/0
40,9
2688,0
2/0
45,6
3360,0
3/0
40,9
2736,0
3/0
45,6
3648,0
3/0
50,7
4560,0
4/0
48,1
3456,0
4/0
53,3
4608,0
4/0
58,9
5760,0
Weight
app.
kg / km
3307,0
4254,0
5661,0
4867,0
5762,0
7208,0
5580,0
7280,0
8692,0
Dimensions and specifications may be changed without prior notice. (RN01)
Suitable accessories can be found in Chapter X.
• Cable Gland - HELUTOP® HT-PA
• Cable Gland - HELUTOP® HT-MS
N
357
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / PVC-Control Cables UL/CSA
JZ-603 Multi approval control cable, oil resistant, meter marking
Technical data
Ⴠ Special PVC control cable with
oil resistant outer sheath to
DIN VDE 0285-525-2-51/
DIN EN 50525-2-51 and UL-Style 2587
Ⴠ Temperature range
HAR
flexing -5°C to +70°C
fixed installation -40°C to +70°C
UL/CSA
flexing -5°C to +90°C
fixed installation -40°C to +90°C
Ⴠ Nominal voltage
HAR U0/U 300/500 V
UL/CSA 600 V
Ⴠ Test voltage 3000 V
Ⴠ Breakdown voltage min. 6000 V
Ⴠ Insulation resistance
min. 20 MOhm x km
Ⴠ Minimum bending radius
flexing 7,5x cable Ø
fixed installation 4x cable Ø
Ⴠ Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Cable structure
Ⴠ Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Ⴠ Core insulation of special PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
and class 43 acc. to UL-Std.1581
Ⴠ Core identification to DIN VDE 0293
black cores with continuous white
numbering
Ⴠ GN-YE conductor, 3 cores and above
in the outer layer
Ⴠ Cores stranded in layers with optimal
lay-length
Ⴠ Outer sheath of oil resistant special PVC
compound type TM5 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
and class 43 acc. to UL-Std.1581
Ⴠ Sheath colour grey (RAL 7001)
Ⴠ with meter marking
Properties
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B),
UL VW-1, CSA FT1
Ⴠ Oil resistant to DIN VDE 0473-811-404/
DIN EN 60811-404, UL-Std.1581 part
50.182
Note
Ⴠ G = with green-yellow conductor
x = without green-yellow conductor (OZ)
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Ⴠ screened analogue type:
JZ-603-CY, confer page 375
Application
UL-CSA-HAR approved cables offer any company exporting anywhere in the world, primarily designed for exporters, used in machine tools, control
systems, assembly lines and other industrial equipment. These cables are suitable for flexible use for mechanical stresses with free movements in dry,
moist and wet rooms but not for open air.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
83704
83650
83651
83652
83653
83654
83655
83656
83657
83658
83659
83660
83705
83661
83662
83663
83664
83665
83666
83667
83668
83669
83670
83671
83706
83672
83673
83674
83675
83676
83677
83678
No.cores x
cross-sec.
mm²
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5
34 G 0,5
41 G 0,5
50 G 0,5
61 G 0,5
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
12 G 0,75
18 G 0,75
25 G 0,75
34 G 0,75
41 G 0,75
50 G 0,75
61 G 0,75
2x1
3G1
4G1
5G1
7G1
12 G 1
18 G 1
25 G 1
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
20
5,8
9,6
20
6,1
14,0
20
6,7
19,0
20
7,3
24,0
20
8,8
34,0
20
11,1
58,0
20
12,9
86,0
20
16,0
120,0
20
17,7
163,0
20
19,5
197,0
20
21,3
240,0
20
23,8
293,0
19
6,1
14,4
19
6,5
22,0
19
7,1
29,0
19
7,9
36,0
19
9,5
50,0
19
11,6
86,0
19
13,9
130,0
19
17,1
180,0
19
19,1
245,0
19
20,9
296,0
19
23,0
360,0
19
25,3
439,0
18
6,4
19,2
18
6,8
29,0
18
7,5
39,0
18
8,4
48,0
18
10,0
67,0
18
12,5
115,0
18
14,7
173,0
18
18,0
240,0
Weight
app.
kg / km
52,0
63,0
69,0
87,0
119,0
198,0
266,0
380,0
508,0
594,0
715,0
840,0
66,0
76,0
85,0
113,0
144,0
245,0
327,0
466,0
626,0
747,0
896,0
1070,0
70,0
88,0
99,0
132,0
170,0
285,0
405,0
570,0
Dimensions and specifications may be changed without prior notice. (RN01)
358
CW&A Edition 27 (published 01.04.2015)
Part no.
83679
83680
83681
83682
83707
83683
83684
83685
83686
83687
83688
83689
83690
83691
83692
83693
83708
83694
83695
83696
83697
83698
83699
83700
83701
83702
83703
No.cores x
cross-sec.
mm²
34 G 1
41 G 1
50 G 1
61 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
34 G 1,5
41 G 1,5
50 G 1,5
61 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
18 G 2,5
25 G 2,5
34 G 2,5
50 G 2,5
61 G 2,5
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
18
20,3
326,0
18
22,4
394,0
18
24,3
480,0
18
26,8
586,0
16
7,4
28,8
16
8,0
43,0
16
8,7
58,0
16
9,8
72,0
16
11,9
101,0
16
14,5
173,0
16
17,4
259,0
16
21,3
360,0
16
24,1
490,0
16
26,2
591,0
16
28,8
720,0
16
31,5
878,0
14
9,1
48,0
14
9,9
72,0
14
11,0
96,0
14
12,0
120,0
14
14,6
168,0
14
18,1
288,0
14
22,1
432,0
14
26,5
600,0
14
29,9
816,0
14
35,2
1200,0
14
38,4
1464,0
Weight
app.
kg / km
742,0
885,0
1071,0
1265,0
91,0
110,0
141,0
167,0
225,0
361,0
518,0
730,0
945,0
1135,0
1381,0
1640,0
125,0
169,0
209,0
256,0
340,0
579,0
851,0
1175,0
1529,0
2290,0
2724,0
Cables according to international Approvals / PVC-Control Cables UL/CSA
TRAYCONTROL® 500 flexible, oil-resistant, open installation
TC-ER, PLTC-ER, ITC-ER, NFPA 79 Edition 2012
Technical data
Ⴠ PVC control cable acc. to
UL-Std.1277 and UL-Std.2277
Ⴠ Temperature range
flexing -5°C to +90°C
fixed installation -40°C to +90°C
Ⴠ Nominal voltage
TC 600 V
AWM 1000 V
TC Wind Turbine (WTTC) 1000 V
Ⴠ Test voltage 3000 V
Ⴠ Minimum bending radius
flexing 4x cable Ø
Ⴠ Insulation resistance
min. 20 MOhm x km
Ⴠ Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Cable structure
Ⴠ Bare copper conductor, fine wire
with AWG dimensions
Ⴠ Core insulation of special PVC
with transparent nylon skin
Ⴠ Core identification to DIN VDE 0293
black cores with continuous white
numbering
Ⴠ GN-YE conductor, 3 cores and above
in the outer layer
Ⴠ Cores stranded in layers with optimal
lay-length
Ⴠ Separator
Ⴠ Outer sheath of special PVC
Ⴠ Sheath colour grey (RAL 7001)
Ⴠ With lenght marking in feet
Properties
Ⴠ self-extinguishing and flame retardant
acc. to CSA FT4
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ UL:TC-ER, PLTC-ER (AWG 18 - AWG 12),
ITC-ER (AWG 18 - AWG 12), MTW, NFPA 79
2012, WTTC 1000V, DP-1, OIL RES I & II,
90°C dry / 75°C wet, Class 1 Div. 2
per NEC Art. 336, 392, 501, crush impact
test acc. to UL 1277
CSA:
c(UL) CIC-TC FT4, CSA AWM I/II A/B FT4
Note
Advantages
Ⴠ Highly-flexible, easy to install
Available on request
Ⴠ with blue cores (DC)
Ⴠ with red cores (AC)
Ⴠ Black or TPE outer sheath
Application
HELUKABEL® TRAYCONTROL® 500 is a flexible, oil-resistant control cable. The special combination of TC-ER, PLTC-ER and ITC-ER allows this cable
to be used as a connecting cable for industrial plant and machinery in accordance with NFPA 79 edition 2012. Approved for open, unprotected
installation in cable trays to the machine. Its outstanding oil resistance (OIL RES I & II) guarantees a long service life for industrial applications in dry,
damp and wet environments. Recommended applications: production lines, bottling plants, machine construction, switch cabinets, conveyor systems,
packaging machines, automotive industry.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
63079
63080
63081
63082
63083
63084
63085
63086
63087
63088
63089
63090
63091
63092
63093
63094
63095
63096
63097
63098
63099
63100
63101
63102
63103
63104
63105
63106
CrossNo.cores
section mm² x AWG-No.
0,507
0,507
0,507
0,507
0,507
0,507
0,507
0,507
0,507
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
2 x 20
3 x 20
4 x 20
5 x 20
7 x 20
9 x 20
12 x 20
18 x 20
25 x 20
2 x 18
3 x 18
4 x 18
5 x 18
7 x 18
9 x 18
10 x 18
12 x 18
15 x 18
16 x 18
18 x 18
19 x 18
25 x 18
27 x 18
34 x 18
37 x 18
41 x 18
50 x 18
61 x 18
Outer Ø Cop.
app. mm weight
kg / km
6,6
9,8
7,0
14,6
7,5
19,5
8,1
24,4
8,7
34,1
9,8
43,8
10,1
58,4
12,9
87,6
15,7
121,7
7,3
18,5
7,6
27,8
8,2
37,0
8,9
46,3
9,6
64,8
11,0
83,2
11,6
92,5
12,2
111,0
13,5
138,7
13,6
147,9
15,0
166,4
15,1
175,7
17,4
231,2
17,7
249,6
19,7
314,4
20,1
342,0
21,0
379,0
24,0
462,3
25,2
564,0
Weight
app.
kg / km
58,0
61,0
76,0
89,0
120,0
201,0
250,0
295,0
362,0
68,0
88,0
98,0
116,0
149,0
186,0
199,0
245,0
292,0
306,0
366,0
384,0
451,0
521,0
625,0
684,0
744,0
933,0
1095,0
Part no.
63107
63108
63109
63110
63112
63113
63114
63115
63116
63117
63118
63119
63120
63121
63122
63123
63124
63125
63126
63127
63128
63129
63130
63131
63132
63133
63111
63164
CrossNo.cores
section mm² x AWG-No.
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
2,08
2,08
2,08
2,08
2 x 16
3 x 16
4 x 16
5 x 16
6 x 16
7 x 16
8 x 16
9 x 16
10 x 16
12 x 16
14 x 16
15 x 16
16 x 16
18 x 16
19 x 16
20 x 16
25 x 16
27 x 16
30 x 16
34 x 16
40 x 16
41 x 16
50 x 16
61 x 16
2 x 14
3 x 14
4 x 14
5 x 14
Outer Ø Cop.
app. mm weight
kg / km
7,8
25,2
8,2
37,8
8,8
50,3
9,6
62,9
10,2
75,5
10,5
88,0
11,1
100,7
12,0
113,2
12,4
125,8
13,6
151,0
14,5
176,1
15,2
188,7
16,0
201,3
16,4
226,4
16,6
239,0
17,2
251,6
18,9
314,5
19,3
339,6
20,0
377,3
22,5
427,6
23,5
503,1
24,0
515,7
26,1
628,8
27,5
767,2
8,9
40,0
9,2
60,0
10,1
80,0
10,9
100,0
Weight
app.
kg / km
80,0
86,0
115,0
126,0
164,0
171,0
201,0
237,0
259,0
301,0
365,0
379,0
405,0
443,0
458,0
491,0
564,0
629,0
701,0
775,0
946,0
967,0
1137,0
1345,0
100,0
112,0
141,0
152,0
Continuation Ⴇ
359
CW&A Edition 27 (published 01.04.2015)
N
Cables according to international Approvals / PVC-Control Cables UL/CSA
TRAYCONTROL® 500 flexible, oil-resistant, open installation
TC-ER, PLTC-ER, ITC-ER, NFPA 79 Edition 2012
Part no.
63165
63166
63167
63168
63169
63170
63171
63172
63173
63174
63175
63176
63177
63178
63179
63180
63181
63182
63183
63184
63185
63186
63187
CrossNo.cores
section mm² x AWG-No.
2,08
2,08
2,08
2,08
2,08
2,08
2,08
2,08
2,08
3,31
3,31
3,31
3,31
3,31
3,31
3,31
3,31
3,31
3,31
3,31
3,31
5,26
5,26
6 x 14
7 x 14
9 x 14
10 x 14
12 x 14
16 x 14
18 x 14
19 x 14
25 x 14
2 x 12
3 x 12
4 x 12
5 x 12
6 x 12
7 x 12
9 x 12
12 x 12
16 x 12
19 x 12
20 x 12
25 x 12
2 x 10
3 x 10
Outer Ø Cop.
app. mm weight
kg / km
11,5
120,0
12,0
140,0
14,7
180,0
15,8
200,0
16,4
240,0
18,0
320,0
18,9
359,0
19,0
380,0
23,0
500,0
9,7
63,0
10,2
95,0
11,2
127,0
12,3
159,0
13,6
191,0
13,9
222,0
16,4
286,0
18,3
381,0
19,8
508,0
22,3
604,0
23,1
636,0
25,8
794,0
12,2
101,0
12,9
151,5
Weight
app.
kg / km
205,0
216,0
312,0
378,0
434,0
550,0
616,0
634,0
817,0
132,0
177,0
201,0
274,0
315,0
353,0
476,0
613,0
783,0
918,0
961,0
1236,0
213,0
283,0
Dimensions and specifications may be changed without prior notice. (RN01)
Suitable accessories can be found in Chapter X.
• Cable Gland - HELUTOP® HT-E
360
CW&A Edition 27 (published 01.04.2015)
Part no.
63188
63189
63190
63191
63192
63193
63194
63195
63196
63197
63198
63199
62802
62803
62804
62805
62806
62807
62808
62809
62810
62811
62812
CrossNo.cores
section mm² x AWG-No.
5,26
5,26
5,26
5,26
5,26
5,26
8,37
8,37
8,37
13,3
13,3
13,3
21,2
21,2
21,2
33,6
33,6
33,6
42,3
52,9
67,3
84,4
106,7
4 x 10
5 x 10
7 x 10
9 x 10
12 x 10
19 x 10
3 x 8
4 x 8
5 x 8
3 x 6
4 x 6
5 x 6
3 x 4
4 x 4
5 x 4
3 x 2
4 x 2
5 x 2
4 x 1
4 x 1/0
4 x 2/0
4 x 3/0
4 x 4/0
Outer Ø Cop.
app. mm weight
kg / km
15,0
202,0
16,3
252,5
17,7
353,5
20,6
454,5
24,1
606,0
27,2
959,5
17,0
241,1
19,2
321,4
21,0
401,8
19,5
383,1
22,4
510,7
24,5
638,4
24,4
610,6
27,0
814,1
29,9 1017,6
28,2
967,7
31,4 1290,3
34,6 1612,8
35,6 1624,0
38,7 2031,0
42,1 2584,0
49,4 3256,0
52,0 4097,0
Weight
app.
kg / km
387,0
473,0
607,0
771,0
1061,0
1528,0
420,0
662,0
784,0
701,0
908,0
1149,0
1061,0
1366,0
1631,0
1480,0
1922,0
2363,0
2397,0
2938,0
3559,0
4181,0
5747,0
Cables according to international Approvals / PVC-Control Cables UL/CSA
TRAYCONTROL® 530 flexible TC-ER control cable with coloured cores
Technical data
Ⴠ Flexible PVC tray cable to
UL-Std.1277 and UL-Std.2277
Temperature range
flexing -5°C to +90°C
fixed installation -40°C to +90°C
Ⴠ Nominal voltage
TC 600 V
AWM 1000 V
TC Wind Turbine (WTTC) 1000 V
Ⴠ Test voltage 3000 V
Ⴠ Minimum bending radius
5x cable Ø
Cable structure
Ⴠ Bare copper conductor, fine wire with
AWG dimensions
Ⴠ Core insulation of special PVC
with transparent nylon skin
Ⴠ Core identification
2 cores = blue-with
from 3 cores = blue cores with
continuous white numbering
Ⴠ GN-YE conductor, 3 cores and above
in the outer layer
Ⴠ Conductor cabled with non-wicking fillers
Ⴠ Separator
Ⴠ Outer sheath of special PVC
Ⴠ Sheath colour grey (RAL 7001)
Properties
Ⴠ self-extinguishing and flame retardant
acc. to CSA FT4
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ UL: TC-ER, PLTC-ER (AWG 18 - AWG 12),
ITC-ER (AWG 18 - AWG 12), MTW, NFPA 79
2012, WTTC 1000V, DP-1, OIL RES I & II,
90°C dry / 75°C wet, Class 1 Div. 2 per NEC
Art. 336, 392, 501, crush impact test in
accordance with UL 1277
Ⴠ CSA:
c(UL) CIC-TC FT4
CSA AWM I/II
A/B FT4
Note
Available on request
Ⴠ with red, black, yellow or orange cores
Ⴠ Black or TPE outer sheath
Application
TRAYCONTROL® 530 is a flexible, oil-resistant control cable. The special combination of TC-ER, PLTC-ER and ITC-ER allows this cable to be used as a
connecting cable for AC, DC or control wiring in accordance with NFPA 79 Edition 2012. Approved for open, unprotected installation in cable trays
to the machine. Its outstanding oil resistance (OIL RES I & II) guarantees a long service life for industrial applications in dry, damp and wet environments.
Recommended Applications: automotive industry, machine tool, production lines.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
66840
66841
66842
66843
66844
66845
66846
66847
66848
66849
66850
66851
66852
66853
66854
66855
66856
66857
66858
66859
66860
66861
No.cores x
cross-sec.
mm²
2x1
3G1
4G1
5G1
7G1
9G1
10 G 1
12 G 1
15 G 1
16 G 1
18 G 1
19 G 1
25 G 1
27 G 1
33 G 1
34 G 1
41 G 1
42 G 1
49 G 1
50 G 1
61 G 1
65 G 1
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
18
7,0
19,0
18
7,1
29,0
18
8,0
38,0
18
8,6
48,0
18
9,3
67,0
18
10,7
86,0
18
11,6
96,0
18
11,9
115,0
18
13,2
144,0
18
13,3
154,0
18
14,6
173,0
18
14,7
182,0
18
17,0
240,0
18
17,4
259,0
18
18,7
317,0
18
19,3
326,0
18
20,7
394,0
18
20,8
403,0
18
23,0
470,0
18
23,5
480,0
18
24,9
624,0
18
25,6
624,0
Weight
app.
kg / km
68,0
88,0
98,0
116,0
149,0
186,0
199,0
245,0
292,0
306,0
366,0
384,0
451,0
521,0
590,0
625,0
744,0
758,0
917,0
933,0
1095,0
1125,0
Part no.
66862
66863
66864
66865
66866
66867
66868
66869
66870
66871
66872
66873
66874
66875
66876
66877
66878
66879
66880
66881
66882
66883
No.cores x
cross-sec.
mm²
2 x 1,32
3 G 1,32
4 G 1,32
5 G 1,32
7 G 1,32
9 G 1,32
10 G 1,32
12 G 1,32
15 G 1,32
16 G 1,32
18 G 1,32
19 G 1,32
25 G 1,32
27 G 1,32
33 G 1,32
34 G 1,32
41 G 1,32
42 G 1,32
49 G 1,32
50 G 1,32
61 G 1,32
65 G 1,32
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
16
7,5
25,0
16
7,8
38,0
16
8,5
51,0
16
9,3
63,0
16
10,1
89,0
16
11,7
114,0
16
12,4
127,0
16
12,9
152,0
16
15,0
190,0
16
15,2
203,0
16
15,9
228,0
16
16,0
241,0
16
18,6
317,0
16
19,0
342,0
16
20,4
418,0
16
20,5
431,0
16
23,4
520,0
16
24,1
532,0
16
25,5
621,0
16
25,6
634,0
16
27,2
773,0
16
28,5
824,0
Weight
app.
kg / km
80,0
86,0
115,0
126,0
171,0
237,0
259,0
301,0
379,0
405,0
443,0
458,0
564,0
629,0
758,0
775,0
967,0
972,0
1132,0
1137,0
1345,0
1376,0
Dimensions and specifications may be changed without prior notice. (RN01)
Suitable accessories can be found in Chapter X.
• Cable Gland - HELUTOP® HT-E
361
CW&A Edition 27 (published 01.04.2015)
N
Cables according to international Approvals / PVC-Control Cables UL/CSA
JZ-600 UL/CSA flexible, number coded, 1000 V, meter marking
Technical data
Cable structure
Ⴠ Special PVC control cables adapted to
DIN VDE 0276 part 627,
DIN VDE 0285-525-2-51/
DIN EN 50525-2-51, with insulation
thickness for 1 kV type and to
UL-Std.758 Style 21179
Ⴠ Temperature range
flexing -5°C to +80°C
fixed installation -40°C to +80°C
Ⴠ Nominal voltage
VDE U0/U 600/1000 V
UL/CSA 1000 V
Ⴠ Test voltage 4000 V
Ⴠ Breakdown voltage min. 8000 V
Ⴠ Insulation resistance
min. 20 MOhm x km
Ⴠ Minimum bending radius
flexing 7,5x cable Ø
fixed installation 4x cable Ø
Ⴠ Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Ⴠ Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Ⴠ Core insulation of special PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
and class 43 acc. to UL-Std.1581
Ⴠ Core identification to DIN VDE 0293
black cores with continuous white
numbering
Ⴠ GN-YE conductor, 3 cores and above
in the outer layer
Ⴠ Cores stranded in layers with
optimal lay-length
Ⴠ Outer sheath of special PVC
compound type TM2 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
and class 43 acc. to UL-Std.1581
Ⴠ Sheath colour black (RAL 9005)
or grey (RAL 7001)
Ⴠ with meter marking
Properties
Ⴠ Extensively oil resistant, oil-/ chemical
Resistance - see table Technical
Informations
Ⴠ UV-resistant (building with black sheath)
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
UL VW1, CSA FT1
Note
Ⴠ G = with green-yellow conductor
x = without green-yellow conductor (OZ)
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Ⴠ screened analogue type:
JZ-600-Y-CY UL/CSA, confer page 378
Application
Wiring cable for measuring and controlling purposes in tool machinery, conveyor belts and production lines, for plant installations, air conditioning
and in steel production plants and rolling mills. Suitable for installation for flexible use for medium mechanical stresses with free movement without
tensile stress or forced movements in dry, moist and wet rooms as well as outside (fixed installation, building with black sheath). Is not suitable to be
used as direct burrial- or as underwater cable. The cores have been numbered in such a way that the numbers are easily identifiable, even if the cable
has only been stripped back a few cm. The core numbers have been underlined to avoid confusion. The earth core is located in the outer layer. The
black, special PVC outer sheath is resistant to the ultra violet radiation. Mainly used in South-European, Eastern and Arabian countries.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no. No.cores x
Sheath cross-sec.
colour mm²
black
11815
2 x 0,5
11816
3 G 0,5
11817
4 G 0,5
11818
5 G 0,5
11819
7 G 0,5
11820
12 G 0,5
11821
18 G 0,5
11822
25 G 0,5
11823
2 x 0,75
11824
3 G 0,75
11825
4 G 0,75
11826
5 G 0,75
11827
7 G 0,75
11828
12 G 0,75
11829
18 G 0,75
11830
25 G 0,75
11831
2x1
11832
3G1
11833
4G1
11834
5G1
11835
7G1
11836
12 G 1
11837
18 G 1
11838
25 G 1
11839
2 x 1,5
11840
3 G 1,5
11841
4 G 1,5
11842
5 G 1,5
11843
7 G 1,5
11844
12 G 1,5
11845
18 G 1,5
11846
25 G 1,5
AWG-No.
20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
Outer Ø
app. mm
6,4
6,8
7,6
8,2
9,8
12,2
14,4
17,2
6,8
7,2
8,0
8,8
10,7
13,1
15,6
18,9
7,4
8,0
8,8
9,8
11,7
14,5
17,3
21,1
8,4
9,1
9,9
11,0
13,3
16,6
19,7
23,9
Cop.
weight
kg / km
9,6
14,4
19,0
24,0
33,6
58,0
86,0
120,0
14,4
21,6
29,0
36,0
50,0
86,0
130,0
180,0
19,2
29,2
38,4
48,0
67,0
115,0
173,0
240,0
29,0
43,0
58,0
72,0
101,0
173,0
259,0
360,0
Weight
app.
kg / km
56,0
68,0
100,0
117,0
138,0
200,0
276,0
335,0
66,0
74,0
126,0
140,0
190,0
257,0
362,0
486,0
80,0
96,0
100,0
130,0
170,0
290,0
405,0
570,0
95,0
112,0
139,0
170,0
225,0
370,0
520,0
730,0
Part no. No.cores x
Sheath cross-sec.
colour mm²
grey
11880
2 x 0,5
11881
3 G 0,5
11882
4 G 0,5
11883
5 G 0,5
11884
7 G 0,5
11885
12 G 0,5
11886
18 G 0,5
11887
25 G 0,5
11888
2 x 0,75
11889
3 G 0,75
11890
4 G 0,75
11891
5 G 0,75
11892
7 G 0,75
11893
12 G 0,75
11894
18 G 0,75
11895
25 G 0,75
11896
2x1
11897
3G1
11898
4G1
11899
5G1
11900
7G1
11901
12 G 1
11902
18 G 1
11903
25 G 1
11904
2 x 1,5
11905
3 G 1,5
11906
4 G 1,5
11907
5 G 1,5
11908
7 G 1,5
11909
12 G 1,5
11910
18 G 1,5
11911
25 G 1,5
AWG-No.
20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
Outer Ø
app. mm
6,4
6,8
7,6
8,2
9,8
12,2
14,4
17,2
6,8
7,2
8,0
8,8
10,7
13,1
15,6
18,9
7,4
8,0
8,8
9,8
11,7
14,5
17,3
21,1
8,4
9,1
9,9
11,0
13,3
16,6
19,7
23,9
Cop.
weight
kg / km
9,6
14,4
19,0
24,0
33,6
58,0
86,0
120,0
14,4
21,6
29,0
36,0
50,0
86,0
130,0
180,0
19,2
29,2
38,4
48,0
67,0
115,0
173,0
240,0
29,0
43,0
58,0
72,0
101,0
173,0
259,0
360,0
Weight
app.
kg / km
56,0
68,0
100,0
117,0
138,0
200,0
276,0
335,0
66,0
74,0
126,0
140,0
190,0
257,0
362,0
486,0
80,0
96,0
100,0
130,0
170,0
290,0
405,0
570,0
95,0
112,0
139,0
170,0
225,0
370,0
520,0
730,0
Continuation Ⴇ
362
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / PVC-Control Cables UL/CSA
JZ-600 UL/CSA flexible, number coded, 1000 V, meter marking
Part no. No.cores x
Sheath cross-sec.
colour mm²
black
11847
2 x 2,5
11848
3 G 2,5
11849
4 G 2,5
11850
5 G 2,5
11851
7 G 2,5
11852
12 G 2,5
11853
18 G 2,5
11854
25 G 2,5
11855
2x4
11856
3G4
11857
4G4
11858
5G4
11859
7G4
11860
12 G 4
11861
3G6
11862
4G6
11863
5G6
11864
7G6
11865
3 G 10
11866
4 G 10
11867
5 G 10
11868
7 G 10
11869
3 G 16
11870
4 G 16
11871
5 G 16
11872
7 G 16
11873
3 G 25
11874
4 G 25
11875
5 G 25
11876
7 G 25
AWG-No.
Outer Ø
app. mm
14
14
14
14
14
14
14
14
12
12
12
12
12
12
10
10
10
10
8
8
8
8
6
6
6
6
4
4
4
4
9,4
9,9
11,1
12,4
15,0
18,4
22,0
26,9
11,4
12,3
13,8
15,3
16,8
22,9
14,1
15,6
17,3
19,3
16,5
18,1
20,5
22,5
19,6
21,7
24,2
25,7
24,0
26,9
29,4
32,8
Cop.
weight
kg / km
48,0
72,0
96,0
120,0
168,0
288,0
432,0
600,0
77,0
115,0
154,0
192,0
269,0
461,0
173,0
230,0
288,0
403,0
288,0
384,0
480,0
672,0
461,0
614,0
768,0
1075,0
720,0
960,0
1200,0
1680,0
Weight
app.
kg / km
160,0
175,0
203,0
251,0
330,0
553,0
795,0
1110,0
180,0
230,0
310,0
410,0
540,0
860,0
370,0
430,0
650,0
860,0
660,0
790,0
960,0
1300,0
760,0
1100,0
1600,0
1890,0
1450,0
1600,0
2050,0
2900,0
Part no. No.cores x
Sheath cross-sec.
colour mm²
grey
11912
2 x 2,5
11913
3 G 2,5
11914
4 G 2,5
11915
5 G 2,5
11916
7 G 2,5
11917
12 G 2,5
11918
18 G 2,5
11919
25 G 2,5
11920
2x4
11921
3G4
11922
4G4
11923
5G4
11924
7G4
11925
12 G 4
11926
3G6
11927
4G6
11928
5G6
11929
7G6
11930
3 G 10
11931
4 G 10
11932
5 G 10
11933
7 G 10
11934
3 G 16
11935
4 G 16
11936
5 G 16
11937
7 G 16
11938
3 G 25
11939
4 G 25
11940
5 G 25
11941
7 G 25
AWG-No.
14
14
14
14
14
14
14
14
12
12
12
12
12
12
10
10
10
10
8
8
8
8
6
6
6
6
4
4
4
4
Outer Ø
app. mm
9,4
9,9
11,1
12,4
15,0
18,4
22,0
26,9
11,4
12,3
13,8
15,3
16,8
22,9
14,1
15,6
17,3
19,3
16,5
18,4
20,5
22,5
19,6
21,7
24,2
25,7
24,0
26,9
29,3
32,6
Cop.
weight
kg / km
48,0
72,0
96,0
120,0
168,0
288,0
432,0
600,0
77,0
115,0
154,0
192,0
269,0
461,0
173,0
230,0
288,0
403,0
288,0
384,0
480,0
672,0
461,0
614,0
768,0
1075,0
720,0
960,0
1200,0
1680,0
Weight
app.
kg / km
160,0
175,0
203,0
251,0
330,0
553,0
795,0
1110,0
180,0
230,0
310,0
410,0
540,0
860,0
370,0
430,0
650,0
860,0
660,0
790,0
960,0
1300,0
760,0
1100,0
1600,0
1890,0
1450,0
1600,0
2050,0
2900,0
Dimensions and specifications may be changed without prior notice. (RN01)
Suitable accessories can be found in Chapter X.
• Cable Gland - HELUTOP® HT-PA
• Cable Gland - HELUTOP® HT-MS
N
363
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / PVC-Control Cables UL/CSA
JZ-604 TC TRAY CABLE PVC power cable, exposed run, NFPA79
Edition 2012, 90°C, 600 V, meter marking
Technical data
Ⴠ PVC power cable to UL-Std.1277
TRAY CABLE
Ⴠ Multinorm
The TRAY CABLE also conforms to the
following standards:
AWM-Style 2587 to UL-Std.758 and
CSA C22.2 No 210 I/II A/B 90C 600 V
Ⴠ Temperature range
dry environment
flexing -5°C to +90°C
fixed installation -25°C to +90°C
wet environment
flexing -5°C to +75°C
fixed installation -25°C to +75°C
Ⴠ Nominal voltage UL 600 V
Ⴠ Test voltage 3000 V
Ⴠ Breakdown voltage min. 6000 V
Ⴠ Insulation resistance
min. 20 MOhm x km
Ⴠ Minimum bending radius
7,5x cable Ø
Ⴠ Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Cable structure
Ⴠ Bare copper, fine wire conductors,
acc. to DIN VDE 0295 cl.5, BS 6360
cl.5 and IEC 60228 cl.5
Ⴠ Core insulation of special PVC class 12 B
to tab. 50.155 UL-standard 1581,
type TFF acc. to UL-Std. 62(AWG 20-AWG
16)
type THHW acc. to UL-Std. 83 (ุAWG 14)
Ⴠ Core identification to DIN VDE 0293
black cores with continuous white
numbering
Ⴠ GN-YE conductor, 3 cores and above
in the outer layer
Ⴠ Cores stranded in layers with optimal
lay-length
Ⴠ Outer sheath of special PVC
acc. to UL-Std.1277 tab.11.2
Ⴠ Sheath colour black (RAL 9005)
Ⴠ with meter marking
Properties
Ⴠ self-extinguishing and flame retardant
acc. to CSA FT4
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Ⴠ uv-resistant
Note
Ⴠ G = with green-yellow conductor
x = without green-yellow conductor (OZ)
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Ⴠ screened analogue type:
JZ-604-FCY TC TRAY CABLE,
confer page 380
JZ-604-YCY TC TRAY CABLE,
confer page 381
Application
USA NFPA79, edition 2012 conformant flexible power cables up to 600 V, for all machinery in tool and plant constuction, suitable for installation in
dry, humid and damp environments, in the open and in pipes. For underground installation and for open, unprotected installation from the cable rack
to machines and industrial plants.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
69661
69662
69663
69664
69665
69666
69667
69668
69669
69670
69671
69672
69673
69674
69675
69676
69677
69678
69679
69680
69681
69682
69683
69684
69685
69686
69687
69688
No.cores x
cross-sec.
mm²
2x1
3G1
4G1
5G1
7G1
9G1
10 G 1
12 G 1
18 G 1
25 G 1
34 G 1
50 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
8 G 1,5
9 G 1,5
10 G 1,5
12 G 1,5
16 G 1,5
18 G 1,5
25 G 1,5
34 G 1,5
41 G 1,5
50 G 1,5
61 G 1,5
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
18
8,0
19,2
18
8,4
29,0
18
9,1
39,0
18
10,0
48,0
18
11,7
67,0
18
12,6
84,0
18
14,3
96,0
18
14,7
115,0
18
17,1
173,0
18
20,3
240,0
18
23,7
326,0
18
26,1
480,0
16
8,4
28,8
16
8,8
43,0
16
9,6
58,0
16
10,5
72,0
16
12,3
101,0
16
13,3
115,0
16
13,3
130,0
16
15,1
144,0
16
15,6
173,0
16
17,1
230,0
16
18,2
259,0
16
22,7
360,0
16
25,3
489,0
16
27,0
590,0
16
27,3
720,0
16
29,4
878,0
Weight
app.
kg / km
72,0
84,0
96,0
114,0
147,0
172,0
206,0
256,0
367,0
477,0
551,0
959,0
88,0
102,0
119,0
144,0
192,0
213,0
261,0
294,0
328,0
402,0
427,0
594,0
714,0
803,0
1021,0
1238,0
Part no.
69689
69690
69691
69692
69693
69694
69695
69696
69697
69698
69699
69700
69701
69702
69703
69704
69705
69706
69707
69708
69709
69710
69711
69712
69713
69714
No.cores x
cross-sec.
mm²
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
8 G 2,5
9 G 2,5
10 G 2,5
12 G 2,5
18 G 2,5
25 G 2,5
3G4
4G4
5G4
7G4
9G4
12 G 4
18 G 4
3G6
4G6
5G6
7G6
3 G 10
4 G 10
5 G 10
7 G 10
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
14
9,4
48,0
14
9,9
72,0
14
10,8
96,0
14
11,8
120,0
14
14,7
168,0
14
16,0
192,0
14
16,0
216,0
14
17,1
240,0
14
17,7
288,0
14
20,8
432,0
14
25,8
600,0
12
11,0
115,0
12
12,0
154,0
12
13,2
192,0
12
16,5
269,0
12
17,8
346,0
12
19,9
461,0
12
24,2
691,0
10
12,5
173,0
10
14,5
230,0
10
15,8
288,0
10
17,3
403,0
8
16,9
288,0
8
18,6
384,0
8
20,4
480,0
8
23,5
672,0
Weight
app.
kg / km
108,0
137,0
157,0
190,0
253,0
339,0
341,0
392,0
470,0
682,0
891,0
187,0
226,0
280,0
390,0
480,0
841,0
981,0
290,0
381,0
465,0
654,0
511,0
584,0
781,0
970,0
Continuation Ⴇ
364
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / PVC-Control Cables UL/CSA
JZ-604 TC TRAY CABLE PVC power cable, exposed run, NFPA79
Edition 2012, 90°C, 600 V, meter marking
Part no.
69715
69716
69717
69718
69719
69720
69721
69722
69723
69724
69725
69726
69727
69728
No.cores x
cross-sec.
mm²
3 G 16
4 G 16
5 G 16
7 G 16
3 G 25
4 G 25
5 G 25
7 G 25
3 G 35
4 G 35
5 G 35
3 G 50
4 G 50
5 G 50
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
6
21,0
461,0
6
23,9
614,0
6
26,3
768,0
6
28,8
1075,0
4
24,9
720,0
4
27,2
960,0
4
30,3
1200,0
4
33,1
1680,0
2
27,1
1008,0
2
29,8
1344,0
2
33,0
1680,0
1
33,2
1440,0
1
36,7
1920,0
1
41,5
2400,0
Weight
app.
kg / km
651,0
866,0
1117,0
1364,0
1090,0
1421,0
1611,0
1943,0
1734,0
2011,0
2347,0
2041,0
2539,0
2894,0
Part no.
69729
69730
69731
69732
69733
69734
69735
69736
69737
No.cores x
cross-sec.
mm²
3 G 70
4 G 70
5 G 70
3 G 95
4 G 95
5 G 95
3 G 120
4 G 120
5 G 120
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
2/0
37,6
2016,0
2/0
42,0
2688,0
2/0
47,6
3360,0
3/0
41,8
2736,0
3/0
47,0
3648,0
3/0
52,5
4560,0
4/0
46,0
3456,0
4/0
51,5
4608,0
4/0
56,5
5760,0
Weight
app.
kg / km
2831,0
3494,0
4260,0
5010,0
6104,0
7891,0
5940,0
7604,0
8751,0
Dimensions and specifications may be changed without prior notice. (RN01)
Suitable accessories can be found in Chapter X.
• Cable Gland - HELUTOP® HT-E
N
365
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / PVC-Control Cables UL/CSA
TRAYCONTROL® 600 flexible, oil-resistant, open installation
(TC-ER), NFPA 79 Edition 2012
Technical data
Ⴠ PVC-power cable according to
UL-Std.1277 and UL-Std.2277
Temperature range
UL/CSA TC -40°C to +90°C
UL/AWM -40°C to +90°C
Ⴠ Nominal voltage
TC 600 V
AWM 1000 V
WTTC 1000 V
Ⴠ Test voltage 3000 V
Ⴠ Minimum bending radius
5x cable Ø
Ⴠ Insulation resistance
min. 20 MOhm x km
Ⴠ Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Cable structure
Ⴠ Bare copper-conductor, fine wire
with AWG dimensions
Ⴠ Core insulation of special PVC
with transparent nylon skin
Ⴠ Core identification to DIN VDE 0293
black cores with continuous white
numbering
Ⴠ GN-YE conductor, 3 cores and abovein
the outer layer
Ⴠ Cores stranded in layers with optimal
lay-length
Ⴠ Separator
Ⴠ Outer sheath of special PVC
Ⴠ Sheath colour black (RAL 9005)
Ⴠ With lenght marking in feet
Properties
Ⴠ self-extinguishing and flame retardant
according to CSA FT4
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Ⴠ UV-resistant
Tests
Ⴠ UL:
TC-ER, PLTC-ER (AWG 18 - AWG 12),
ITC-ER (AWG 18 - AWG 12),
UL Type WTTC, UL Type MTW,
NFPA 79 2012, Oil Res I (Oil Res II also
available), 90° C dry / 75° C wet,
Class 1 Div. 2 per NEC Art. 336, 392, 501
Ⴠ CSA:
c(UL) CIC-TC FT4
CSA AWM I/II A/B FT4
Note
Advantages
Ⴠ TC-ER, Tray Cable Exposed Run
Ⴠ simple Installation
Ⴠ outstanding flexibility
Application
USA NFPA 79 edition 2012 conformant flexible power cables up to 600 V (WTTC 1000 V), for all machinery in tool and plant constuction, suitable
for installation in dry, humid and damp environments, in the open and in pipes. For underground installation and for open, unprotected installation
from the cable rack to machines and industrial plants.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
62020
62021
62022
62023
62024
62025
62026
62027
62028
62902
62903
62904
62905
62906
62907
62908
62909
62910
62911
62912
62913
62914
62915
62916
62917
62918
62919
62920
62921
62922
CrossNo.cores
section mm² x AWG-No.
0,507
0,507
0,507
0,507
0,507
0,507
0,507
0,507
0,507
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
1,31
1,31
2 x 20
3 x 20
4 x 20
5 x 20
7 x 20
9 x 20
12 x 20
18 x 20
25 x 20
2 x 18
3 x 18
4 x 18
5 x 18
7 x 18
9 x 18
10 x 18
12 x 18
15 x 18
16 x 18
18 x 18
19 x 18
25 x 18
27 x 18
34 x 18
37 x 18
41 x 18
50 x 18
61 x 18
2 x 16
3 x 16
Outer Ø Cop.
app. mm weight
kg / km
6,6
9,8
7,0
14,6
7,5
19,5
8,1
24,4
8,7
34,1
9,8
43,8
10,1
58,4
12,9
87,6
15,7
121,7
7,3
18,5
7,6
27,8
8,2
37,0
8,9
46,3
9,6
64,8
11,0
83,2
11,6
92,5
12,2
111,0
13,5
138,7
13,6
147,9
15,0
166,4
15,1
175,7
17,4
231,2
17,7
249,6
19,7
314,4
20,1
342,0
21,0
379,0
24,0
462,3
25,2
564,0
7,8
25,2
8,2
37,8
Weight
app.
kg / km
60,0
64,0
79,0
92,0
124,0
210,0
263,0
305,0
371,0
68,0
68,0
97,0
116,0
147,0
186,0
199,0
250,0
292,0
306,0
365,0
384,0
480,0
521,0
625,0
684,0
744,0
933,0
1095,0
80,0
86,0
Part no.
62923
62924
62925
62926
62927
62928
62929
62930
62931
62932
62933
62934
62935
62936
62937
62938
62939
62940
62941
62942
62943
62944
62945
62946
62947
62948
62949
62950
62951
62952
CrossNo.cores
section mm² x AWG-No.
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
2,08
2,08
2,08
2,08
2,08
2,08
2,08
2,08
4 x 16
5 x 16
6 x 16
7 x 16
8 x 16
9 x 16
10 x 16
12 x 16
14 x 16
15 x 16
16 x 16
18 x 16
19 x 16
20 x 16
25 x 16
27 x 16
30 x 16
34 x 16
40 x 16
41 x 16
50 x 16
61 x 16
2 x 14
3 x 14
4 x 14
5 x 14
6 x 14
7 x 14
9 x 14
10 x 14
Outer Ø Cop.
app. mm weight
kg / km
8,8
50,3
9,6
62,9
10,2
75,5
10,5
88,0
11,1
100,7
12,0
113,2
12,4
125,8
13,6
151,0
14,5
176,1
15,2
188,7
16,0
201,3
16,4
226,4
16,6
239,0
17,2
251,6
18,9
314,5
19,3
339,6
20,0
377,3
22,5
427,6
23,5
503,1
24,0
515,7
26,1
628,8
27,5
767,2
8,9
40,0
9,2
60,0
10,1
80,0
10,9
100,0
11,5
120,0
12,0
140,0
14,7
180,0
15,8
200,0
Weight
app.
kg / km
120,0
130,0
164,0
188,0
201,0
238,0
259,0
301,0
356,0
379,0
405,0
430,0
450,0
481,0
564,0
629,0
701,0
775,0
946,0
967,0
1137,0
1345,0
100,0
117,0
141,0
152,0
216,0
255,0
312,0
378,0
Continuation Ⴇ
366
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / PVC-Control Cables UL/CSA
TRAYCONTROL® 600 flexible, oil-resistant, open installation
(TC-ER), NFPA 79 Edition 2012
Part no.
62953
62954
62955
62956
62957
62958
62959
62960
62961
62962
62963
62964
62965
62966
62967
62968
62969
62970
62971
62972
62973
62974
CrossNo.cores
section mm² x AWG-No.
2,08
2,08
2,08
2,08
2,08
3,31
3,31
3,31
3,31
3,31
3,31
3,31
3,31
3,31
3,31
3,31
3,31
5,26
5,26
5,26
5,26
5,26
12 x 14
16 x 14
18 x 14
19 x 14
25 x 14
2 x 12
3 x 12
4 x 12
5 x 12
6 x 12
7 x 12
9 x 12
12 x 12
16 x 12
19 x 12
20 x 12
25 x 12
2 x 10
3 x 10
4 x 10
5 x 10
7 x 10
Outer Ø Cop.
app. mm weight
kg / km
16,4
240,0
18,0
320,0
18,9
359,0
19,0
380,0
23,0
500,0
9,7
63,0
10,2
95,0
11,2
127,0
12,3
159,0
13,6
191,0
13,9
222,0
16,4
286,0
18,3
381,0
19,8
508,0
22,3
604,0
23,1
636,0
25,8
794,0
12,2
101,0
12,9
151,5
15,0
202,0
16,3
252,5
17,7
353,5
Weight
app.
kg / km
434,0
550,0
616,0
634,0
817,0
132,0
177,0
201,0
274,0
315,0
353,0
476,0
613,0
783,0
918,0
916,0
1286,0
213,0
283,0
387,0
473,0
607,0
Part no.
CrossNo.cores
section mm² x AWG-No.
62975
62976
62977
62978
62979
62980
62981
62982
62983
62984
62985
62986
62987
62988
62989
62990
62991
62992
62993
62994
5,26
5,26
5,26
8,37
8,37
13,3
13,3
13,3
21,2
21,2
21,2
33,6
33,6
33,6
42,3
52,9
67,3
84,4
106,7
128,4
62995
181,9
62996
257,6
9 x 10
12 x 10
19 x 10
4 x 8
5 x 8
3 x 6
4 x 6
5 x 6
3 x 4
4 x 4
5 x 4
3 x 2
4 x 2
5 x 2
4 x 1
4 x 1/0
4 x 2/0
4 x 3/0
4 x 4/0
4 x 250
kcmil
4 x 350
kcmil
4 x 500
kcmil
Outer Ø Cop.
app. mm weight
kg / km
20,6
454,5
24,1
606,0
27,2
959,5
19,2
321,4
21,0
401,8
19,5
383,1
22,4
510,7
24,5
638,4
24,4
610,6
27,0
814,1
29,9 1017,6
28,2
967,7
31,4 1290,3
34,6 1612,8
35,6 1624,0
38,7 2031,0
42,1 2584,0
49,4 3256,0
52,0 4097,0
55,8 4931,0
Weight
app.
kg / km
771,0
1061,0
1528,0
615,0
768,0
700,0
907,0
1100,0
1061,0
1366,0
1631,0
1480,0
1922,0
2360,0
2397,0
2938,0
3569,0
4181,0
5747,0
7591,0
64,3
6985,0
8299,0
74,1
9892,0
11549,0
Dimensions and specifications may be changed without prior notice. (RN01)
Suitable accessories can be found in Chapter X.
• Cable Gland - HELUTOP® HT-E
N
367
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / PVC-Control Cables UL/CSA
H05VV-F/SJT 300 V
Technical data
Ⴠ PVC control cable to
DIN VDE 0285-525-2-11/
DIN EN 50525-2-11
IEC 60227-5 and UL-Std.62
and CSA 22.2 No. 49
Ⴠ Temperature range
HAR
flexing -5°C to +70°C
fixed installation -40°C to +70°C
UL/CSA
flexing -5°C to +60°C
fixed installation -40°C to +60°C
Ⴠ Nominal voltage
HAR U0/U 300/500 V
UL/CSA 300 V
Ⴠ Test voltage 2500 V, 5 min.
Ⴠ Breakdown voltage min. 5000 V
Ⴠ Spark-Test 6000 V
Ⴠ Insulation resistance
min. 20 MOhm x km
Ⴠ Minimum bending radius
7,5x cable Ø
Ⴠ Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Cable structure
Ⴠ Bare copper-conductor, fine-wire with
AWG dimensions to UL-Std.62
Ⴠ Core insulation of special PVC,
compound type TI2 acc. to
DIN VDE 0207-363-3/ DIN EN 50363-3
and class 43 acc. to UL-Std.62
(tab.50.182, UL-Std.1581)
acc. to CSA C22.2 No 49 type SJT
Ⴠ Core identification acc. to
DIN VDE 0293-308 one coloured
Ⴠ GN-YE conductor, 3 cores and above
Ⴠ Core stranded with optimal lay-length
Ⴠ Outer sheath of PVC,
compound type TM2 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
and class 43 acc. to UL-Std.62
(tab. 50.182, UL-Std.1581)
acc. to CSA-Std. C 22.2 No 49 type SJT
Ⴠ Sheath colour black, white or grey
Properties
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B),
CSA FT2
Application
These flexible PVC control cables, VDE-HAR-UL-CSA approved, are designed for the export and also for the export-orientated-equipment. These
cables are especially suited to use for the appliance with medium mechanical stresses with free movement without tensile stress in households, kitchens
and offices, also for household appliances in damp and wet areas, e. g. refrigerators, washing machines, spin-driver etc. , as far as this cable is admitted
to the relevant specifications of the equipment. These cables are suited to be used for cooking and heating apparatus under the condition that cable
does not come in direct contact with hot parts of the apparatus and no other influences or heat. The cables are suitable for fixed installation in furnitures,
partition walls, decoration covering and in hollow spaces of prefabricated building parts. They are not suitable for use in open air, in industries (also
permitted to tailor workshops and of that kind) and in agriculture plants and for connecting commercial electrical tools.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no. Crosssection
mm²
28034
1,04
28066
1,04
28050
1,04
28035
1,04
28067
1,04
28051
1,04
28036
1,04
28068
1,04
28052
1,04
28037
1,04
28069
1,04
28053
1,04
28038
1,65
28070
1,65
28054
1,65
28039
1,65
28071
1,65
28055
1,65
28040
1,65
28072
1,65
28056
1,65
28041
1,65
28073
1,65
28057
1,65
No.cores
x
AWG-No.
2 x 17
2 x 17
2 x 17
3 x 17
3 x 17
3 x 17
4 x 17
4 x 17
4 x 17
5 x 17
5 x 17
5 x 17
2 x 15
2 x 15
2 x 15
3 x 15
3 x 15
3 x 15
4 x 15
4 x 15
4 x 15
5 x 15
5 x 15
5 x 15
Sheath
colour
black
grey
white
black
grey
white
black
grey
white
black
grey
white
black
grey
white
black
grey
white
black
grey
white
black
grey
white
Outer Ø Cop.
Weight
app. mm weight app.
kg / km kg / km
7,4
20,0
86,0
7,4
20,0
86,0
7,4
20,0
86,0
7,9
30,0
98,0
7,9
30,0
98,0
7,9
30,0
98,0
8,8
40,0
123,0
8,8
40,0
123,0
8,8
40,0
123,0
9,6
50,0
146,0
9,6
50,0
146,0
9,6
50,0
146,0
8,1
31,7
106,0
8,1
31,7
106,0
8,1
31,7
106,0
8,7
47,5
128,0
8,7
47,5
128,0
8,7
47,5
128,0
9,8
63,4
164,0
9,8
63,4
164,0
9,8
63,4
164,0
10,8
79,2
201,0
10,8
79,2
201,0
10,8
79,2
201,0
Dimensions and specifications may be changed without prior notice. (RN01)
368
CW&A Edition 27 (published 01.04.2015)
Part no. Crosssection
mm²
28042
2,63
28074
2,63
28058
2,63
28043
2,63
28075
2,63
28059
2,63
28044
2,63
28076
2,63
28060
2,63
28045
2,63
28077
2,63
28061
2,63
28046
4,17
28078
4,17
28062
4,17
28047
4,17
28079
4,17
28063
4,17
28048
4,17
28080
4,17
28064
4,17
28049
4,17
28081
4,17
28065
4,17
No.cores
x
AWG-No.
2 x 13
2 x 13
2 x 13
3 x 13
3 x 13
3 x 13
4 x 13
4 x 13
4 x 13
5 x 13
5 x 13
5 x 13
2 x 11
2 x 11
2 x 11
3 x 11
3 x 11
3 x 11
4 x 11
4 x 11
4 x 11
5 x 11
5 x 11
5 x 11
Sheath
colour
black
grey
white
black
grey
white
black
grey
white
black
grey
white
black
grey
white
black
grey
white
black
grey
white
black
grey
white
Outer Ø Cop.
Weight
app. mm weight app.
kg / km kg / km
9,5
50,5
150,0
9,5
50,5
150,0
9,5
50,5
150,0
10,2
75,7
184,0
10,2
75,7
184,0
10,2
75,7
184,0
11,2
101,0
229,0
11,2
101,0
229,0
11,2
101,0
229,0
12,5
126,2
281,0
12,5
126,2
281,0
12,5
126,2
281,0
10,8
80,1
204,0
10,8
80,1
204,0
10,8
80,1
204,0
11,6
120,1
254,0
11,6
120,1
254,0
11,6
120,1
254,0
12,8
160,1
315,0
12,8
160,1
315,0
12,8
160,1
315,0
14,4
200,2
393,0
14,4
200,2
393,0
14,4
200,2
393,0
Cables according to international Approvals / PVC-Control Cables UL/CSA
H05VV-F/SJT 300 V
Technical data
Ⴠ PVC control cable to
DIN VDE 0285-525-2-11/
DIN EN 50525-2-11, IEC 60227-5 and
UL-Std.62 and CSA 22.2 No. 49
Ⴠ Temperature range
HAR
flexing -5°C to +70°C
fixed installation -40°C to +70°C
UL/CSA
flexing -5°C to +60°C
fixed installation -40°C to +60°C
Ⴠ Nominal voltage
HAR U0/U 300/500 V
UL/CSA 300 V
Ⴠ Test voltage 2500 V, 5 min.
Ⴠ Breakdown voltage min. 5000 V
Ⴠ Spark-Test 6000 V
Ⴠ Insulation resistance
min. 20 MOhm x km
Ⴠ Minimum bending radius
7,5x cable Ø
Ⴠ Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Cable structure
Ⴠ Bare copper-conductor, fine-wire with
AWG dimensions acc. to UL-Std.62
Ⴠ Core insulation of PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
and class 43 acc. to UL-Std. 62
(tab.50.182, UL-Std.1581)
acc. to CSA C22.2 No 49 type SJT
Ⴠ Core identification to
DIN VDE 0293-308 coloured
Ⴠ GN-YE conductor, 3 cores and above
Ⴠ Core stranded with optimal lay-length
Ⴠ Outer sheath of PVC
compound type TM2 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
and class 43 acc. to UL-Std.62
(tab.50.182, UL-Std.1581)
acc. to CSA-Std. C 22.2 No 49 type SJT
Ⴠ Sheath colour by request
Properties
Ⴠ PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B),
CSA FT2
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Note
Ⴠ Please complete the part number for
these cables by adding the suffix for
the colour required as per the list:
0 = approx.RAL 5015 blue
1 = approx.RAL 6018 green
2 = approx.RAL 8003 brown
3 = approx.RAL 1021 yellow
4 = approx.RAL 3000 red
5 = approx.RAL 2003 orange
6 = approx.RAL 4005 violet
7 = gold
8 = dusty gold
Further colours on request.
Application
These flexible PVC control cables, VDE-HAR-UL-CSA approved, are designed for the export and also for the export-orientated-equipment. These
cables are especially suited to use for the appliance with medium mechanical stresses with free movement without tensile stress in households, kitchens
and offices, also for household appliances in damp and wet areas, e. g. refrigerators, washing machines, spin-driver etc. , as far as this cable is admitted
to the relevant specifications of the equipment. These cables are suited to be used for cooking and heating apparatus under the condition that cable
does not come in direct contact with hot parts of the apparatus and no other influences or heat. The cables are suitable for fixed installation in furnitures,
partition walls, decoration covering and in hollow spaces of prefabricated building parts. They are not suitable for use in open air, in industries (also
permitted to tailor workshops and of that kind) and in agriculture plants and for connecting commercial electrical tools.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
3110x
3111x
3112x
3113x
3114x
3115x
3116x
3117x
CrossNo.cores
section mm² x AWG-No.
1,04
1,04
1,04
1,04
1,65
1,65
1,65
1,65
2 x 17
3 G 17
4 G 17
5 G 17
2 x 15
3 G 15
4 G 15
5 G 15
Outer Ø Cop.
app. mm weight
kg / km
7,4
20,0
7,9
30,0
8,8
40,0
9,6
50,0
8,1
31,7
8,7
47,5
9,8
63,4
10,8
79,2
Weight
app.
kg / km
86,0
98,0
123,0
146,0
106,0
128,0
164,0
201,0
Part no.
3118x
3119x
3120x
3121x
3122x
3123x
3124x
3125x
CrossNo.cores
section mm² x AWG-No.
2,63
2,63
2,63
2,63
4,17
4,17
4,17
4,17
2 x 13
3 G 13
4 G 13
5 G 13
2 x 11
3 G 11
4 G 11
5 G 11
Outer Ø Cop.
app. mm weight
kg / km
9,5
50,5
10,2
75,7
11,2
101,0
12,5
126,2
10,8
80,1
11,6
120,1
12,8
160,1
14,4
200,2
Weight
app.
kg / km
150,0
184,0
229,0
281,0
204,0
254,0
315,0
393,0
Dimensions and specifications may be changed without prior notice. (RN01)
Suitable accessories can be found in Chapter X.
• Cable Gland - HELUTOP® HT-PA
• Cable Gland - HELUTOP® HT-MS
369
CW&A Edition 27 (published 01.04.2015)
N
Cables according to international Approvals / PVC-Control Cables UL
H05VV-F/UL 500 V
Technical data
Ⴠ PVC control cable to
DIN VDE 0285-525-2-11/
DIN EN 50525-2-11, IEC 60227-5 and
UL-Std. 758 AWM-Style 20195
Ⴠ Temperature range
HAR
flexing -5°C to +70°C
fixed installation -40°C to +70°C
UL
flexing -5°C to +75°C
fixed installation -40°C to +75°C
Ⴠ Nominal voltage
HAR U0/U 300/500 V
UL U0/U 300/500 V
Ⴠ Test voltage 2500 V
Ⴠ Breakdown voltage min. 5000 V
Ⴠ Insulation resistance
min. 20 MOhm x km
Ⴠ Minimum bending radius
7,5x cable Ø
Ⴠ Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Cable structure
Ⴠ Bare copper, fine wire to
DIN VDE 0295 cl.5, BS 6360 cl.5,
IEC 60228 cl.5 acc. to UL-Std.62
Ⴠ Core insulation of special PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
Ⴠ Core identification to DIN VDE 0293-308,
one coloured
Ⴠ Core stranded in layers with optimal
lay-length
Ⴠ GN-YE conductor, 3 cores and above
Ⴠ Outer sheath of special PVC
compound type TM2 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Ⴠ Sheath colour by request
Properties
Ⴠ PVC self-extinguishing and flame retardant
acc. to VDE 0482-332-1-2,
DIN EN 60332-1-2/IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Note
Ⴠ G = with green-yellow conductor
x = without green-yellow conductor
Ⴠ AWG sizes are approximate equivalent
Ⴠ values. The actual cross-section is in mm².
Ⴠ Please complete the part number for
these cables by adding the suffix for
the colour required as per the list:
0 = approx.RAL 9005 black
1 = approx.RAL 9003 white
2 = approx.RAL 5015 blue
3 = approx.RAL 6018 green
4 = approx.RAL 8003 brown
5 = approx.RAL 1021 yellow
6 = approx.RAL 3000 red
7 = approx.RAL 2003 orange
8 = approx.RAL 4005 violet
9 = approx.RAL 7001/7032 grey
Further colours on request.
Application
These flexible PVC control cables, VDE-HAR-AWM approved, are designed for the export and also for the export-orientated-equipment. These cables
are especially suited to use for the appliance with medium mechanical stresses with free movement without tensile stress in households, kitchens and
offices, also for household appliances in damp and wet areas, e. g. refrigerators, washing machines, spin-driver etc. , as far as this cable is admitted
to the relevant specifications of the equipment. These cables are suited to be used for cooking and heating apparatus under the condition that cable
does not come in direct contact with hot parts of the apparatus and no other influences or heat. The cables are suitable for fixed installation in furnitures,
partition walls, decoration covering and in hollow spaces of prefabricated building parts. They are not suitable for use in open air, in industries (also
permitted to tailor workshops and of that kind) and in agriculture plants and for connecting commercial electrical tools.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
3269x
3270x
3271x
3272x
3273x
3274x
3275x
3276x
3277x
3278x
No.cores x
cross-sec.
mm²
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
2x1
3G1
4G1
5G1
2 x 1,5
3 G 1,5
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
18
6,4
14,4
18
6,8
21,6
18
7,4
29,0
18
8,3
36,0
17
7,3
19,0
17
7,8
29,0
17
8,6
38,0
17
9,4
48,0
15
7,9
29,0
15
8,4
43,0
Weight
app.
kg / km
50,0
60,0
73,0
88,0
57,0
73,0
85,0
105,0
82,0
95,0
Dimensions and specifications may be changed without prior notice. (RN01)
Suitable accessories can be found in Chapter X.
• Cable Gland - HELUTOP® HT-PA
• Cable Gland - HELUTOP® HT-MS
370
CW&A Edition 27 (published 01.04.2015)
Part no.
3279x
3280x
3281x
3282x
3283x
No.cores x
cross-sec.
mm²
4 G 1,5
5 G 1,5
3 G 2,5
4 G 2,5
5 G 2,5
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
15
9,3
58,0
15
10,4
72,0
13
10,0
72,0
13
10,9
96,0
13
12,2
120,0
Weight
app.
kg / km
117,0
144,0
152,0
192,0
243,0
Cables according to international Approvals / PVC-Control Cables
FROR CEI 20-22 II
Technical data
Ⴠ Special PVC-sheath flexible cord as per
Italian standard CEI 20-22
Ⴠ Temperature range
flexing -5°C to +70°C
fixed installation -35°C to +70°C
Ⴠ Nominal voltage
up to 5-cores U0/U 450/750 V
from 7-cores U0/U 300/500 V
Ⴠ Test voltage 2000 V
Ⴠ Insulation resistance
min. 20 MOhm x km
Ⴠ Radiation resistance
up to 80x106 cJ/kg (80 Mrad)
Ⴠ Minimum bending radius
10x cable Ø
Cable structure
Ⴠ Bare copper conductor, fine wire stranded
to CEI 20-29 cl.5
Ⴠ Special PVC compound TI2
Ⴠ Core identification up to 4 cores to
HELUKABEL®-JB colour code,
from 5 cores black with continuous
white number printing
Ⴠ GN-YE conductor
Ⴠ Cores stranded in layers with optimal
Ⴠ lay-length
Ⴠ Outer sheath of special PVC
Ⴠ Sheath colour grey, similar to RAL 7035,
with printing CEI 20-22 II
Properties
Ⴠ Oil- and petrol resistant as per CEI 20-22 II
Ⴠ Conditionally resistant to
Oil
Solvents
Acids
Lyes
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ PVC self-extinguishing and flame retardant,
test methods analog to IEC 60332-3
Note
Ⴠ G = with green-yellow conductor
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Application
Well known companies (FIAT, COMAU, etc.) use this cable for measurement and control purposes on machine tools and conveyors, as well as on
production lines in equipment production and for special mechanical engineering. These cables are used for flexible use for medium mechanical stresses
with free movement without tensile stress or forced movements in dry, moist and wet rooms but not suitable for open air. Due to special conductor
insulation- and sheath compound, this cable is flame resistant in case of fire and self-extinguishing. The good oil- and petrol resistance allows the
usage of this cable also in problem areas.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
60250
60251
60252
60253
60254
60255
60256
60284
60285
60257
60258
60259
60260
60261
60262
60263
60264
60265
60266
60267
60286
60268
60269
No.cores x
cross-sec.
mm²
3G1
4G1
5G1
7G1
12 G 1
18 G 1
25 G 1
27 G 1
33 G 1
34 G 1
42 G 1
50 G 1
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
34 G 1,5
37 G 1,5
42 G 1,5
50 G 1,5
Outer Ø
app. mm
8,5
9,5
10,5
10,8
13,8
16,5
19,5
20,0
20,8
21,0
23,3
25,0
9,6
11,0
12,0
12,5
16,0
18,8
23,0
26,0
26,5
29,5
30,5
Cop.
weight
kg / km
29,0
39,0
48,0
67,0
115,0
173,0
240,0
259,0
317,0
326,0
405,0
480,0
43,0
58,0
72,0
101,0
173,0
259,0
360,0
490,0
533,0
605,0
720,0
Weight
AWG-No.
app. kg / km
85,0
100,0
123,0
160,0
270,0
380,0
500,0
560,0
700,0
720,0
800,0
1050,0
105,0
150,0
190,0
220,0
350,0
515,0
705,0
990,0
1005,0
1080,0
1330,0
17
17
17
17
17
17
17
17
17
17
17
17
16
16
16
16
16
16
16
16
16
16
16
Part no.
60287
60270
60271
60272
60273
60274
60275
60276
60277
60278
60279
60280
60281
60282
60283
No.cores x
cross-sec.
mm²
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
4G4
7G4
4G6
4 G 10
4 G 16
4 G 25
4 G 35
4 G 50
4 G 70
4 G 95
Outer Ø
app. mm
11,3
12,3
12,6
14,5
18,0
14,0
16,0
16,0
19,0
23,0
28,0
31,0
37,0
43,0
50,0
Cop.
weight
kg / km
72,0
96,0
120,0
168,0
288,0
154,0
269,0
230,0
384,0
614,0
960,0
1344,0
1920,0
2688,0
3648,0
Weight
AWG-No.
app. kg / km
190,0
215,0
270,0
350,0
550,0
300,0
500,0
430,0
700,0
1000,0
1550,0
2070,0
2850,0
4000,0
5400,0
14
14
14
14
14
12
12
10
8
6
4
2
1
2/0
3/0
Dimensions and specifications may be changed without prior notice. (RN01)
Suitable accessories can be found in Chapter X.
• Cable Gland - HELUTOP® HT-PA
• Cable Gland - HELUTOP® HT-MS
371
CW&A Edition 27 (published 01.04.2015)
N
Cables according to international Approvals / PVC-Control Cables
C.N.O.M.O Type N0VV5-F according to NFC 32-206
Technical data
Ⴠ Special PVC based core insulation
Ⴠ As per to the french motor industry
standard for tool machines 04-24-22
Ⴠ Temperature range
flexing -5°C to +80°C
fixed installation -30°C to +80°C
Ⴠ Nominal voltage 500 V
Ⴠ Test voltage 2000 V
Ⴠ Insulation resistance
min. 20 MOhm x km
Ⴠ Radiation resistance
up to 80x106 cJ/kg (80 Mrad)
Ⴠ Minimum bending radius
15x cable Ø
Cable structure
Ⴠ Bare copper conductor, fine wire stranded to
NFC 32-013 class 5 bzw. IEC 60228 class 5
Ⴠ Core insulation of special PVC
Ⴠ Core indetification red or black
cores with continuous white
numbering
Ⴠ GN-YE conductor
Ⴠ Cores stranded in layers with
optimal lay-length
Ⴠ Outer sheath of special PVC
Ⴠ Sheath colour gray
Properties
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ PVC self-extinguishing and flame retardant,
text method B and IEC 60332-1
Ⴠ Resistant to
Oil
Petrol
Cutting oil acc. to C.N.O.M.O
recommendation E 03.40.150N
(VDE 0472 part 803)
Note
Ⴠ G = with green-yellow conductor
x = without green-yellow conductor (OZ)
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Ⴠ Further types and sizes available on
request.
Application
These cables are constructed specially for the french automobile industries and used for the installation in tool making machines, production lines,
industrial plants, air conditioning as well as for use in steel production. These cables are used for flexible use for medium mechanical stresses with free
movement without tensile stress or forced movements in dry, moist and wet rooms but not suitable for open air.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
60000
60001
60002
60003
60004
60005
60006
60007
60008
60009
60010
60011
60012
60013
60014
60015
60016
60017
60018
60019
60020
60021
60022
60023
60024
60025
60026
60027
60028
60029
60030
60031
60032
60033
No.cores x
cross-sec.
mm²
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
6 G 0,75
12 G 0,75
18 G 0,75
27 G 0,75
36 G 0,75
48 G 0,75
60 G 0,75
2x1
3G1
4G1
5G1
6G1
12 G 1
18 G 1
27 G 1
36 G 1
48 G 1
60 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
6 G 1,5
12 G 1,5
18 G 1,5
24 G 1,5
27 G 1,5
36 G 1,5
48 G 1,5
60 G 1,5
Outer Ø
app. mm
6,2
6,6
7,2
8,0
8,9
11,6
13,9
17,2
19,7
22,8
24,9
6,5
6,9
7,7
8,5
9,2
12,4
15,2
18,7
21,1
24,3
26,4
7,5
8,1
9,1
10,1
11,0
15,1
17,9
21,0
21,8
24,5
28,4
31,3
Cop.
weight
kg / km
14,4
21,6
29,0
36,0
50,0
86,0
144,0
230,0
288,0
360,0
439,0
19,0
29,0
38,0
48,0
67,0
115,0
192,0
308,0
384,0
480,0
586,0
29,0
43,0
58,0
72,0
101,0
173,0
263,0
341,0
372,0
498,0
641,0
878,0
Weight
AWG-No.
app. kg / km
50,0
59,0
72,0
87,0
105,0
175,0
267,0
404,0
503,0
670,0
805,0
56,0
72,0
84,0
104,0
124,0
219,0
314,0
485,0
620,0
809,0
1000,0
76,0
94,0
116,0
143,0
173,0
307,0
464,0
629,0
708,0
985,0
1175,0
1415,0
Dimensions and specifications may be changed without prior notice. (RN01)
372
CW&A Edition 27 (published 01.04.2015)
18
18
18
18
18
18
18
18
18
18
18
17
17
17
17
17
17
17
17
17
17
17
16
16
16
16
16
16
16
16
16
16
16
16
Part no.
60034
60035
60036
60037
60038
60039
60040
60041
60042
60043
60044
60045
60046
60047
60048
60049
60050
60051
No.cores x
cross-sec.
mm²
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
6 G 2,5
12 G 2,5
2x4
3G4
4G4
5G4
2x6
3G6
4G6
5G6
2 x 10
3 G 10
4 G 10
5 G 10
Outer Ø
app. mm
10,5
11,0
12,0
13,1
15,0
18,0
10,4
11,3
12,8
14,2
11,6
12,7
14,2
15,7
15,0
16,6
18,4
20,9
Cop.
weight
kg / km
48,0
72,0
96,0
120,0
168,0
288,0
77,0
115,0
154,0
192,0
115,0
173,0
230,0
288,0
194,0
288,0
384,0
480,0
Weight
AWG-No.
app. kg / km
122,0
151,0
191,0
244,0
292,0
524,0
178,0
230,0
300,0
362,0
218,0
325,0
481,0
584,0
505,0
610,0
736,0
913,0
14
14
14
14
14
14
12
12
12
12
10
10
10
10
8
8
8
8
Cables according to international Approvals / PVC-Control Cables UL/CSA
JZ-602-CY screened two approval control cable, oil resistant,
EMC-preferred type, 90°C, 600 V, meter marking
Technical data
Ⴠ Special PVC-insulated sheathed cable
acc. to UL AWM Style 10012 (core
insulation) Style 2587 and CSA
Ⴠ Temperature range
flexing -5°C to +90°C
fixed installation -40°C to +90°C
Ⴠ Nominal voltage
UL/CSA 600 V
Ⴠ Test voltage 3000 V
Ⴠ Breakdown voltage min. 6000 V
Ⴠ Insulation resistance
min. 20 MOhm x km
Ⴠ Minimum bending radius
flexing 10x cable Ø
fixed installation 5x cable Ø
Ⴠ Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Ⴠ Coupling resistance
max. 250 Ohm/km
Cable structure
Ⴠ Bare copper, fine wire stranded to
DIN VDE 0295 cl.5, BS 6360 cl.5 and
IEC 60228 cl.5
Ⴠ Core insulation of PVC
compound type TI3 to
DIN VDE 0207-363-3 / DIN EN 50363-3
and class 43 acc. to UL-Std.1581
Ⴠ Core identification to DIN VDE 0293
black cores with continuous white
numbering
Ⴠ GN-YE conductor, 3 cores and above
in the outer layer
Ⴠ Cores stranded in layers with
optimal lay-length
Ⴠ PVC-insulated inner sheath YM5 to
DIN VDE 0207 part 5
Ⴠ Braided screen of tinned Cu wires approx.
85% coverage
Ⴠ Outer sheath of special PVC
compound type YM5 to
DIN VDE 0207 part 5
and class 43 acc. to UL-Std.1581
Ⴠ Sheath colour grey (RAL 7001)
Ⴠ with meter marking
Properties
Ⴠ Resistant to mineral oils, synthetic oils and
coolant. The outer sheath is approved
with an improved oil-resistance-test.
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B),
UL VW-1, CSA FT1
Note
Ⴠ G = with green-yellow conductor
x = without green-yellow conductor (OZ)
Ⴠ Cleanroom qualification tested with analog
type. Please note "cleanroom qualified"
when ordering.
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Ⴠ unscreened analogue type:
JZ-602, confer page 356
Application
UL and CSA approved flexible control cables up to 600 V, for all machinery in tooling and plant construction, suitable for installation in dry, moist or
wet environments for medium mechanical loads. Designed for the export-orientated machinery manufacturer, specifically for USA and Canada. The
thick braiding screen ensures compliance with electromagnetic requirements.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
82990
82991
82992
82993
82994
82995
82996
82997
82998
82999
83000
82979
82980
82981
82982
82983
82984
82985
82986
82987
82988
82989
82968
82969
82970
82971
82972
82973
82974
82975
82976
No.cores x
cross-sec.
mm²
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
9 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5
34 G 0,5
41 G 0,5
2x1
3G1
4G1
5G1
7G1
9G1
12 G 1
18 G 1
25 G 1
34 G 1
41 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
9 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
20
7,4
35,0
20
7,7
42,0
20
8,2
47,0
20
9,0
56,0
20
9,6
69,0
20
11,2
87,0
20
12,3
108,0
20
14,7
145,0
20
17,0
240,0
20
21,4
312,0
20
21,4
348,0
18
8,1
50,0
18
8,5
60,0
18
9,2
71,0
18
10,1
88,0
18
10,8
111,0
18
12,7
139,0
18
14,1
184,0
18
16,6
260,0
18
19,7
349,0
18
22,6
486,0
18
24,7
531,0
16
8,6
63,0
16
9,2
80,0
16
10,0
97,0
16
11,0
119,0
16
11,8
147,0
16
14,0
182,0
16
15,3
267,0
16
18,5
374,0
16
21,8
526,0
Weight
app.
kg / km
93,0
124,0
133,0
153,0
191,0
243,0
322,0
374,0
436,0
560,0
663,0
107,0
130,0
155,0
181,0
209,0
321,0
341,0
473,0
650,0
781,0
892,0
136,0
165,0
192,0
224,0
273,0
340,0
461,0
674,0
950,0
Part no.
82977
82978
82959
82960
82961
82962
82963
82964
82965
82966
82967
82954
82955
82956
82957
82958
82949
82950
82951
82952
82953
82945
82946
82947
82948
82941
82942
No.cores x
cross-sec.
mm²
34 G 1,5
41 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
9 G 2,5
12 G 2,5
18 G 2,5
25 G 2,5
2x4
3G4
4G4
5G4
7G4
2x6
3G6
4G6
5G6
7G6
3 G 10
4 G 10
5 G 10
7 G 10
3 G 16
4 G 16
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
16
25,2
629,0
16
27,6
801,0
14
10,1
96,0
14
10,6
144,0
14
11,6
148,0
14
12,7
181,0
14
14,0
255,0
14
16,4
309,0
14
18,1
441,0
14
22,2
570,0
14
27,0
738,0
12
11,2
120,0
12
11,9
174,0
12
13,3
230,0
12
14,6
273,0
12
15,9
316,0
10
12,9
173,0
10
14,0
240,0
10
15,4
305,0
10
17,0
439,0
10
18,3
505,0
8
16,3
350,0
8
19,4
535,0
8
21,6
592,0
8
23,9
810,0
6
23,9
585,0
6
26,4
740,0
Weight
app.
kg / km
1203,0
1588,0
173,0
220,0
270,0
329,0
428,0
580,0
761,0
1140,0
1551,0
209,0
310,0
456,0
532,0
737,0
318,0
411,0
572,0
732,0
961,0
741,0
988,0
1202,0
1743,0
1088,0
1662,0
Continuation Ⴇ
373
CW&A Edition 27 (published 01.04.2015)
N
Cables according to international Approvals / PVC-Control Cables UL/CSA
JZ-602-CY screened two approval control cable, oil resistant,
EMC-preferred type, 90°C, 600 V, meter marking
Part no.
82943
82944
82937
82938
82939
82940
82934
82935
82936
82488
82780
82781
82782
82783
82914
82915
82916
82917
No.cores x
cross-sec.
mm²
5 G 16
7 G 16
3 G 25
4 G 25
5 G 25
7 G 25
3 G 35
4 G 35
5 G 35
3 G 50
4 G 50
5 G 50
3 G 70
4 G 70
5 G 70
3 G 95
4 G 95
5 G 95
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
6
29,6
895,0
6
32,6
1282,0
4
28,3
1070,0
4
31,4
1140,0
4
34,6
1380,0
4
38,1
1870,0
2
31,3
1240,0
2
34,4
1576,0
2
38,1
1930,0
1
37,0
1675,0
1
40,9
2155,0
1
45,0
2794,0
2/0
42,1
2288,0
2/0
46,2
3120,0
2/0
50,9
3705,0
3/0
46,2
3010,0
3/0
50,0
4043,0
3/0
56,0
5026,0
Weight
app.
kg / km
2021,0
2720,0
1947,0
2591,0
3197,0
4530,0
2701,0
3277,0
4530,0
2870,0
3960,0
4371,0
3647,0
4882,0
5876,0
4751,0
6368,0
7843,0
Dimensions and specifications may be changed without prior notice. (RN01)
Suitable accessories can be found in Chapter X.
• Cable Gland - HELUTOP® HT-PA
• Cable Gland - HELUTOP® HT-MS
374
CW&A Edition 27 (published 01.04.2015)
Part no.
82918
82919
82920
No.cores x
cross-sec.
mm²
3 G 120
4 G 120
5 G 120
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
4/0
52,8
3812,0
4/0
58,2
5069,0
4/0
63,8
5877,0
Weight
app.
kg / km
5899,0
8010,0
9205,0
Cables according to international Approvals / PVC-Control Cables UL/CSA
JZ-603-CY Multi approval control cable, oil resistant,
Cu-screened, EMC-preferred, meter marking
Technical data
Ⴠ Special PVC control cable with oil resistant
outer sheath to DIN VDE 0285-525-2-51/
DIN EN 50525-2-51 and to UL-Style 2587
Ⴠ Temperature range
HAR
flexing -5°C to +70°C
fixed installation -40°C to +70°C
UL/CSA
flexing -5°C to +90°C
fixed installation -40°C to +90°C
Ⴠ Nominal voltage
HAR U0/U 300/500 V
UL/CSA 600 V
Ⴠ Test voltage 3000 V
Ⴠ Breakdown voltage min. 6000 V
Ⴠ Insulation resistance
min. 20 MOhm x km
Ⴠ Minimum bending radius
flexing 10x cable Ø
fixed installation 5x cable Ø
Ⴠ Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Ⴠ Coupling resistance
max. 250 Ohm/km
Cable structure
Ⴠ Bare copper, fine wire conductor to
DIN VDE 0295 cl.5, BS 6360 cl.5 and
IEC 60228 cl.5
Ⴠ Core insulation of special PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
and class 43 acc. to UL-Std.1581
Ⴠ Core identification to DIN VDE 0293
black cores with continuous white
numbering
Ⴠ GN-YE conductor in the outer layer
Ⴠ Cores stranded in layers with optimal
lay-lengt
Ⴠ PVC based inner sheath
Ⴠ Tinned copper braiding screening,
85% coverage
Ⴠ Outer sheath of special PVC, oil resistant
compound type TM5 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
and class 43 acc. to UL-Std.1581
Ⴠ Sheath colour grey (RAL 7001)
Ⴠ with meter marking
Properties
Ⴠ Oil resistant to DIN VDE 0473-811-404/
DIN EN 60811-404, UL 1581 part 50.182
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
UL VW-1, CSA FT1
Note
Ⴠ G = with green-yellow conductor
x = without green-yellow conductor (OZ)
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Ⴠ unscreened analogue type:
JZ-603, confer page 358
Application
UL-CSA-HAR approved cables offer any company exporting anywhere in the world, primarily designed for exporters, used in machine tools, control
systems, assembly lines and other industrial equipment. These cables are suitable for flexible use for medium mechanical stresses with free movements
in dry, moist and wet rooms but not for open air.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
83709
83720
83721
83722
83723
83724
83725
83726
83727
83728
83729
83730
83710
83731
83732
83733
83734
83735
83736
83737
83738
83739
83740
83741
83711
83742
83743
83744
83745
83746
No.cores x
cross-sec.
mm²
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5
34 G 0,5
41 G 0,5
50 G 0,5
61 G 0,5
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
12 G 0,75
18 G 0,75
25 G 0,75
34 G 0,75
41 G 0,75
50 G 0,75
61 G 0,75
2x1
3G1
4G1
5G1
7G1
12 G 1
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
20
8,0
41,0
20
8,3
45,0
20
8,9
54,0
20
9,7
66,0
20
11,2
79,0
20
13,6
137,0
20
15,4
156,0
20
18,6
250,0
20
20,8
316,0
20
22,6
348,0
20
24,8
407,0
20
26,0
520,0
19
8,3
46,0
19
8,6
57,0
19
9,4
63,0
19
10,1
76,0
19
11,9
100,0
19
14,2
175,0
19
16,6
240,0
19
20,0
306,0
19
22,4
346,0
19
24,0
403,0
19
26,2
470,0
19
30,0
550,0
18
8,6
54,0
18
9,2
64,0
18
9,8
76,0
18
10,7
89,0
18
12,5
114,0
18
15,1
186,0
Weight
app.
kg / km
90,0
105,0
123,0
147,0
195,0
276,0
418,0
504,0
632,0
750,0
968,0
1068,0
101,0
127,0
155,0
180,0
225,0
326,0
457,0
635,0
805,0
908,0
1155,0
1400,0
113,0
144,0
178,0
205,0
263,0
424,0
Part no.
83747
83748
83749
83750
83751
83752
83712
83753
83754
83755
83756
83757
83758
83759
83760
83761
83762
83763
83713
83764
83765
83766
83767
83768
83769
83770
83771
83772
83773
No.cores x
cross-sec.
mm²
18 G 1
25 G 1
34 G 1
41 G 1
50 G 1
61 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
34 G 1,5
41 G 1,5
50 G 1,5
61 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
18 G 2,5
25 G 2,5
34 G 2,5
50 G 2,5
61 G 2,5
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
18
17,3
284,0
18
21,1
387,0
18
23,5
500,0
18
25,5
578,0
18
27,6
681,0
18
32,4
710,0
16
9,6
64,0
16
10,1
82,0
16
11,0
99,0
16
12,3
123,0
16
14,2
148,0
16
17,1
274,0
16
20,0
386,0
16
24,0
531,0
16
27,1
671,0
16
29,7
840,0
16
31,8
997,0
16
34,6
1120,0
14
11,4
110,0
14
12,0
148,0
14
13,4
169,0
14
14,6
220,0
14
17,2
284,0
14
21,2
470,0
14
24,8
572,0
14
29,8
740,0
14
33,4
1179,0
14
39,0
1660,0
14
41,0
1992,0
Weight
app.
kg / km
560,0
760,0
945,0
1151,0
1300,0
1500,0
144,0
160,0
210,0
240,0
305,0
482,0
611,0
950,0
1200,0
1400,0
1665,0
1852,0
189,0
244,0
296,0
367,0
478,0
622,0
1010,0
1375,0
1893,0
2666,0
3077,0
Dimensions and specifications may be changed without prior notice. (RN01)
375
CW&A Edition 27 (published 01.04.2015)
N
Cables according to international Approvals / PVC-Control Cables UL/CSA
TRAYCONTROL® 500-C flexible, oil-resistant, screened,
EMC-preferred type, open installation TC-ER, PLTC-ER, ITC-ER, NFPA 79 Edition 2012
Technical data
Ⴠ PVC control cable acc. to
UL-Std.1277 and UL-Std.2277
Ⴠ Temperature range
flexing -5°C to +90°C
fixed installation -40°C to +90°C
Ⴠ Nominal voltage
TC 600 V
AWM 1000 V
TC Wind Turbine (WTTC) 1000 V
Ⴠ Test voltage 3000 V
Ⴠ Coupling resistance
max. 250 Ohm/km
Ⴠ Minimum bending radius
flexing 6x cable Ø
Ⴠ Insulation resistance
min. 20 MOhm x km
Ⴠ Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Cable structure
Ⴠ Bare copper conductor, fine wire with AWG
dimensions
Ⴠ Core insulation of special PVC
with transparent nylon skin
Ⴠ Core identification to DIN VDE 0293
black cores with continuous white
numbering
Ⴠ GN-YE conductor, 3 cores and above
in the outer layer
Ⴠ Cores stranded in layers with
optimal lay-length
Ⴠ Separating foil
Ⴠ Braided screening of tinned copper wires,
coverage approx. 85%
Ⴠ Separator
Ⴠ Outer sheath of special PVC
Ⴠ Sheath colour - grey (RAL 7001)
Ⴠ with lenght marking in feet
Properties
Ⴠ self-extinguishing and flame retardant
acc. to CSA FT4
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ UL:
TC-ER, PLTC-ER (AWG 18 - AWG 12),
ITC-ER (AWG 18 - AWG 12), MTW, NFPA 79
2012, WTTC 1000V, DP-1, OIL RES I & II,
90°C dry / 75°C wet, Class 1 Div. 2 per
NEC Art 336, 392, 501, crush impact test
in accordance with UL 1277
Ⴠ CSA:
c(UL) CIC-TC FT4, CSA AWM I/II A/B FT4
Note
Advantages
Ⴠ Highly-flexible, easy to install
Available on request
Ⴠ with blue cores (DC)
Ⴠ with red cores (AC)
Ⴠ Black or TPE outer sheath
Application
HELUKABEL® TRAYCONTROL® 500-C is a flexible, screened and oil-resistant control cable. The special combination of TC-ER, PLTC-ER and ITC-ER
allows this cable to be used as a connecting cable for industrial plant and machinery in accordance with NFPA 79 edition 2012. Approved for open,
unprotected installation in cable trays to the machine. Its outstanding oil resistance (OIL RES I & II) guarantees a long service life for industrial applications
in dry, damp and wet environments. Recommended applications: production lines, bottling plants, machine construction, switch cabinets, conveyor
systems, packaging machines, automotive industry.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
62813
62814
62815
62816
62817
62818
62819
62820
62821
62822
62823
62824
62825
62826
62827
62828
62829
62830
62831
62832
62833
62834
62835
62836
62837
62838
62839
62840
CrossNo.cores
section mm² x AWG-No.
0,507
0,507
0,507
0,507
0,507
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
2 x 20
3 x 20
7 x 20
12 x 20
25 x 20
2 x 18
3 x 18
4 x 18
5 x 18
7 x 18
9 x 18
10 x 18
12 x 18
15 x 18
18 x 18
19 x 18
25 x 18
3 x 16
4 x 16
5 x 16
6 x 16
7 x 16
9 x 16
10 x 16
12 x 16
15 x 16
18 x 16
19 x 16
Outer Ø Cop.
app. mm weight
kg / km
7,0
35,0
7,6
42,0
9,4
69,0
11,0
108,0
16,1
240,0
8,1
50,0
8,2
60,0
8,8
71,0
9,4
88,0
10,1
111,0
11,4
140,0
12,0
150,0
12,9
184,0
14,8
207,0
15,7
260,0
15,7
280,0
17,7
349,0
8,9
74,0
9,6
90,0
10,3
104,0
10,5
120,0
11,3
134,0
12,6
165,0
12,9
180,0
15,1
244,0
16,4
270,0
17,3
319,0
17,6
327,0
Weight
app.
kg / km
95,0
115,0
164,0
266,0
435,0
110,0
118,0
136,0
148,0
192,0
244,0
283,0
329,0
377,0
435,0
443,0
571,0
144,0
172,0
188,0
203,0
244,0
308,0
346,0
423,0
441,0
512,0
503,0
Part no.
62841
62842
62843
62844
62845
62846
62847
62848
62849
62850
62851
62852
62853
62854
62855
62856
62857
62858
62859
62860
62861
62862
62863
62864
62865
62866
62867
62868
CrossNo.cores
section mm² x AWG-No.
1,31
1,31
2,08
2,08
2,08
2,08
2,08
2,08
2,08
2,08
2,08
2,08
2,08
3,31
3,31
3,31
3,31
3,31
3,31
3,31
3,31
3,31
3,31
3,31
5,26
5,26
5,26
5,26
20 x 16
25 x 16
3 x 14
4 x 14
5 x 14
7 x 14
9 x 14
10 x 14
12 x 14
15 x 14
18 x 14
19 x 14
25 x 14
3 x 12
4 x 12
5 x 12
6 x 12
7 x 12
9 x 12
12 x 12
15 x 12
19 x 12
20 x 12
25 x 12
3 x 10
4 x 10
5 x 10
7 x 10
Outer Ø Cop.
app. mm weight
kg / km
17,5
340,0
19,6
434,0
9,8
112,0
10,7
121,0
11,6
150,0
12,5
200,0
15,0
240,0
16,3
264,0
16,9
350,0
18,3
409,0
19,5
471,0
19,7
505,0
23,3
652,0
11,4
137,0
12,2
169,0
13,4
201,0
14,6
236,0
15,5
262,0
17,7
334,0
19,7
434,0
21,0
531,0
23,1
720,0
25,0
764,0
27,1
914,0
14,1
240,0
15,5
305,0
16,8
399,0
18,2
505,0
Weight
app.
kg / km
524,0
704,0
179,0
222,0
266,0
326,0
435,0
427,0
592,0
635,0
780,0
799,0
1042,0
237,0
314,0
386,0
425,0
496,0
740,0
887,0
903,0
1123,0
1490,0
1865,0
389,0
549,0
610,0
851,0
Continuation Ⴇ
376
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / PVC-Control Cables UL/CSA
TRAYCONTROL® 500-C flexible, oil-resistant, screened,
EMC-preferred type, open installation TC-ER, PLTC-ER, ITC-ER, NFPA 79 Edition 2012
Part no.
62869
62870
62871
62872
CrossNo.cores
section mm² x AWG-No.
5,26
5,26
5,26
8,37
9 x 10
12 x 10
19 x 10
4 x 8
Outer Ø Cop.
app. mm weight
kg / km
20,9
704,0
24,4
940,0
27,5 1210,0
19,9
535,0
Weight
app.
kg / km
1132,0
1523,0
1952,0
852,0
Part no.
62873
62874
62875
CrossNo.cores
section mm² x AWG-No.
13,3
21,2
33,6
4 x 6
4 x 4
4 x 2
Outer Ø Cop.
app. mm weight
kg / km
23,3
740,0
28,6 1140,0
33,2 1576,0
Weight
app.
kg / km
1202,0
1971,0
2887,0
Dimensions and specifications may be changed without prior notice. (RN01)
Suitable accessories can be found in Chapter X.
• Cable Gland - HELUTOP® HT-MS-EP4
N
377
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / PVC-Control Cables UL/CSA
JZ-600-Y-CY UL/CSA flexible, number coded, 1000 V, EMC-preferred
type, meter marking
Technical data
Cable structure
Ⴠ Special PVC control cables
adapted to DIN VDE 0276 part 627,
DIN VDE 0285-525-2-51/
DIN EN 50525-2-51, with insulation
thickness for 1 kV type and
UL-Std.758 Style 21179
Ⴠ Temperature range
flexing -5°C to +80°C
fixed installation -40°C to +80°C
Ⴠ Nominal voltage
VDE U0/U 600/1000 V
UL/CSA 1000 V
Ⴠ Test voltage 4000 V
Ⴠ Breakdown voltage min. 8000 V
Ⴠ Insulation resistance
min. 20 MOhm x km
Ⴠ Minimum bending radius
flexing 10x cable Ø
fixed installation 5x cable Ø
Ⴠ Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Ⴠ Coupling resistance
max. 250 Ohm/km
Ⴠ Bare copper, fine wire conductors,
acc. to DIN VDE 0295 cl.5, BS 6360
cl.5 and IEC 60228 cl.5
Ⴠ Core insulation of special PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
and class 43 acc. to UL-Std.1581
Ⴠ Core identification to DIN VDE 0293
black cores with continuous white
numbering
Ⴠ GN-YE conductor, 3 cores and above
in the outer layer
Ⴠ Cores stranded in layers with
optimal lay-length
Ⴠ PVC-insulated inner sheath TM2, to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1,
class 43 acc. to UL-Std.1581
Ⴠ Braided screen of tinned Cu wires,
coverage approx. 85%
Ⴠ Outer sheath of special PVC
compound type TM2 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
and class 43 acc. to UL-Std.1581
Ⴠ Sheath colour black (RAL 9005) or grey
(RAL 7001)
Ⴠ with meter marking
Properties
Ⴠ Extensively oil resistant, oil-/ chemical
Resistance - see table Technical
Informations
Ⴠ UV-resistant (building with black sheath)
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804
test method B), UL VW-1, CSA FT1
Note
Ⴠ G = with green-yellow conductor
x = without green-yellow conductor (OZ)
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Ⴠ unscreened analogue type:
JZ-600 UL/CSA, confer page 362
Application
PVC control cable for measuring, monitoring and control purposes in tool machinery, conveyor belts and production lines in machinery, in air
conditioning, in foundries and steel mills. Suitable for installation for flexible use for medium mechanical stresses with free movement without tensile
stress or forced movements in dry, moist and wet rooms as well as outside (fixed installation, building with black sheath). Is not suitable to be used
as direct burrial- or as underwater cable. Interference-free transmission of signals and pulses is assured by the high degree of screening.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no. No.cores x
Sheath cross-sec.
colour mm²
black
12345
2 x 0,5
12346
3 G 0,5
12347
4 G 0,5
12348
5 G 0,5
12349
7 G 0,5
12350
12 G 0,5
12351
18 G 0,5
12352
25 G 0,5
12353
2 x 0,75
12354
3 G 0,75
12355
4 G 0,75
12356
5 G 0,75
12357
7 G 0,75
12358
12 G 0,75
12359
18 G 0,75
12360
25 G 0,75
12361
2x1
12362
3G1
12363
4G1
12364
5G1
12365
7G1
12366
12 G 1
12367
18 G 1
12368
25 G 1
12369
2 x 1,5
12370
3 G 1,5
12371
4 G 1,5
AWG-No.
20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
18
18
18
18
18
18
18
18
16
16
16
Outer Ø
app. mm
8,3
8,6
9,4
10,1
12,1
14,7
17,3
20,6
8,7
9,0
9,9
10,8
13,0
15,8
17,9
22,8
9,4
9,8
10,8
12,1
14,5
17,4
20,7
24,8
10,2
10,9
12,2
Cop.
weight
kg / km
41,0
45,0
54,0
66,0
79,0
137,0
156,0
250,0
46,0
57,0
63,0
76,0
100,0
175,0
240,0
306,0
54,0
64,0
76,0
89,0
114,0
186,0
284,0
387,0
64,0
82,0
99,0
Weight
app.
kg / km
129,0
150,0
170,0
199,0
235,0
320,0
428,0
503,0
143,0
155,0
190,0
228,0
323,0
410,0
560,0
730,0
150,0
163,0
200,0
239,0
289,0
464,0
628,0
855,0
162,0
187,0
240,0
Part no. No.cores x
Sheath cross-sec.
colour mm²
grey
12410
2 x 0,5
12411
3 G 0,5
12412
4 G 0,5
12413
5 G 0,5
12414
7 G 0,5
12415
12 G 0,5
12416
18 G 0,5
12417
25 G 0,5
12418
2 x 0,75
12419
3 G 0,75
12420
4 G 0,75
12421
5 G 0,75
12422
7 G 0,75
12423
12 G 0,75
12424
18 G 0,75
12425
25 G 0,75
12426
2x1
12427
3G1
12428
4G1
12429
5G1
12430
7G1
12431
12 G 1
12432
18 G 1
12433
25 G 1
12434
2 x 1,5
12435
3 G 1,5
12436
4 G 1,5
AWG-No.
20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
18
18
18
18
18
18
18
18
16
16
16
Outer Ø
app. mm
8,3
8,6
9,4
10,1
12,1
14,7
17,3
20,6
8,7
9,0
9,9
10,8
13,0
15,8
17,9
22,8
9,4
9,8
10,8
12,1
14,5
17,4
20,7
24,8
10,2
10,9
12,2
Cop.
weight
kg / km
41,0
45,0
54,0
66,0
79,0
137,0
156,0
250,0
46,0
57,0
63,0
76,0
100,0
175,0
240,0
306,0
54,0
64,0
76,0
89,0
114,0
186,0
284,0
387,0
64,0
82,0
99,0
Weight
app.
kg / km
129,0
150,0
170,0
199,0
235,0
320,0
428,0
503,0
143,0
155,0
190,0
228,0
323,0
410,0
560,0
730,0
150,0
163,0
200,0
239,0
289,0
464,0
628,0
855,0
162,0
187,0
240,0
Continuation Ⴇ
378
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / PVC-Control Cables UL/CSA
JZ-600-Y-CY UL/CSA flexible, number coded, 1000 V, EMC-preferred
type, meter marking
Part no. No.cores x
Sheath cross-sec.
colour mm²
black
12372
5 G 1,5
12373
7 G 1,5
12374
12 G 1,5
12375
18 G 1,5
12376
25 G 1,5
12377
2 x 2,5
12378
3 G 2,5
12379
4 G 2,5
12380
5 G 2,5
12381
7 G 2,5
12382
12 G 2,5
12383
18 G 2,5
12384
25 G 2,5
12385
2x4
12386
3G4
12387
4G4
12388
5G4
12389
7G4
12390
3G6
12391
4G6
12392
5G6
12393
7G6
12394
3 G 10
12395
4 G 10
12396
5 G 10
12397
7 G 10
12398
3 G 16
12399
4 G 16
12400
5 G 16
12401
7 G 16
12402
3 G 25
12403
4 G 25
12404
5 G 25
12405
7 G 25
AWG-No.
Outer Ø
app. mm
16
16
16
16
16
14
14
14
14
14
14
14
14
12
12
12
12
12
10
10
10
10
8
8
8
8
6
6
6
6
4
4
4
4
13,3
16,0
19,6
23,4
28,2
11,5
12,2
13,4
14,9
17,9
21,9
26,1
31,9
14,3
15,1
16,7
18,6
20,0
17,0
18,7
20,7
23,0
19,6
21,9
24,1
26,8
23,5
26,4
28,8
31,9
28,0
32,5
35,7
39,0
Cop.
weight
kg / km
123,0
148,0
274,0
386,0
531,0
110,0
148,0
169,0
220,0
284,0
470,0
572,0
740,0
124,0
178,0
234,0
284,0
321,0
245,0
316,0
442,0
530,0
367,0
549,0
604,0
820,0
653,0
807,0
940,0
1345,0
920,0
1169,0
1420,0
1921,0
Weight
app.
kg / km
289,0
383,0
592,0
806,0
1241,0
272,0
298,0
345,0
427,0
561,0
857,0
1355,0
1995,0
306,0
391,0
527,0
700,0
920,0
629,0
731,0
1105,0
1465,0
1125,0
1345,0
1635,0
2210,0
1395,0
1870,0
2720,0
3213,0
2465,0
2750,0
3490,0
4980,0
Part no. No.cores x
Sheath cross-sec.
colour mm²
grey
12437
5 G 1,5
12438
7 G 1,5
12439
12 G 1,5
12440
18 G 1,5
12441
25 G 1,5
12442
2 x 2,5
12443
3 G 2,5
12444
4 G 2,5
12445
5 G 2,5
12446
7 G 2,5
12447
12 G 2,5
12448
18 G 2,5
12449
25 G 2,5
12450
2x4
12451
3G4
12452
4G4
12453
5G4
12454
7G4
12455
3G6
12456
4G6
12457
5G6
12458
7G6
12459
3 G 10
12460
4 G 10
12461
5 G 10
12462
7 G 10
12463
3 G 16
12464
4 G 16
12465
5 G 16
12466
7 G 16
12467
3 G 25
12468
4 G 25
12469
5 G 25
12470
7 G 25
AWG-No.
16
16
16
16
16
14
14
14
14
14
14
14
14
12
12
12
12
12
10
10
10
10
8
8
8
8
6
6
6
6
4
4
4
4
Outer Ø
app. mm
13,3
16,0
19,6
23,4
28,2
11,5
12,2
13,4
14,9
17,9
21,9
26,1
31,9
14,3
15,1
16,7
18,6
20,0
17,0
18,7
20,7
23,0
19,6
21,9
24,1
26,8
23,5
26,4
28,8
31,9
28,0
32,5
35,7
39,0
Cop.
weight
kg / km
123,0
148,0
274,0
386,0
531,0
110,0
148,0
169,0
220,0
284,0
470,0
572,0
740,0
124,0
178,0
234,0
284,0
321,0
245,0
316,0
442,0
530,0
367,0
549,0
604,0
820,0
653,0
807,0
940,0
1345,0
920,0
1169,0
1420,0
1921,0
Weight
app.
kg / km
289,0
383,0
592,0
806,0
1241,0
272,0
298,0
345,0
427,0
561,0
857,0
1355,0
1995,0
306,0
391,0
527,0
700,0
920,0
629,0
731,0
1105,0
1465,0
1125,0
1345,0
1635,0
2210,0
1395,0
1870,0
2720,0
3213,0
2465,0
2750,0
3490,0
4980,0
Dimensions and specifications may be changed without prior notice. (RN01)
Suitable accessories can be found in Chapter X.
• Cable Gland - HELUTOP® HT-MS-EP4
N
379
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / PVC-Control Cables UL/CSA
JZ-604-FCY TC TRAY CABLE PVC power cable, exposed
run, screened, NFPA 79 Edition 2012, 90°C, 600 V, EMC-preferred type, meter marking
Technical data
Ⴠ PVC power cable, screened to
UL-Std.1277 TRAY CABLE
Ⴠ Multinorm
AWM-Style 2587 to UL-Std.758 and
CSA C22.2 No 210 I/II A/B 90°C 600 V
Ⴠ Temperature range
dry environment
flexing -5°C to +90°C
fixed installation -25°C to +90°C
wet environment
flexing -5°C to +75°C
fixed installation -25°C to +75°C
Ⴠ Nominal voltage UL 600 V
Ⴠ Test voltage 3000 V
Ⴠ Breakdown voltage min. 6000 V
Ⴠ Insulation resistance
min. 20 MOhm x km
Ⴠ Minimum bending radius
10x cable Ø
Ⴠ Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Ⴠ Coupling resistance
max. 250 Ohm/km
Cable structure
Ⴠ Bare copper, fine wire conductors,
acc. to DIN VDE 0295 cl.5, BS 6360
cl.5 and IEC 60228 cl.5
Ⴠ Core insulation of special PVC class 12 B
to tab.50.155 acc. to UL-Std.1581,
type TFF acc. to UL-Std. 62
(AWG 20-AWG 16),
type THHW acc. to UL-Std.83 (AWG 14)
Ⴠ Core identification to DIN VDE 0293
black cores with continuous white
numbering
Ⴠ GN-YE conductor, 3 cores and above
in the outer layer
Ⴠ Cores stranded in layers with optimal
lay-length
Ⴠ Special separation foil
Ⴠ Tinned copper braided screening, approx.
85% coverage
Ⴠ Outer sheath of special PVC
acc. to UL-Std.1277 tab.11.2
Ⴠ Sheath colour black (RAL 9005)
Ⴠ with meter marking
Properties
Ⴠ self-extinguishing and flame retardant
acc. to CSA FT4
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Ⴠ uv-resistant
Note
Ⴠ G = with green-yellow conductor
x = without green-yellow conductor (OZ)
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Ⴠ unscreened analogue type:
JZ-604 TC TRAY CABLE, confer page 364
Application
USA NFPA 79 edition 2012 conformant flexible power cables up to 600 V, for all machinery in tool and plant constuction, suitable for installation in
dry, humid and damp environments, in the open and in pipes. For underground installation and for open, unprotected installation from the cable rack
to machines and industrial plants.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
69750
69751
69752
69753
69754
69755
69756
69757
69758
69759
69760
69761
69762
69763
69764
69765
69766
69767
69768
69769
69770
69771
69772
69773
69774
69775
69776
69777
69778
69779
No.cores x
cross-sec.
mm²
2x1
3G1
4G1
5G1
7G1
9G1
10 G 1
12 G 1
18 G 1
25 G 1
34 G 1
50 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
8 G 1,5
9 G 1,5
10 G 1,5
12 G 1,5
16 G 1,5
18 G 1,5
25 G 1,5
34 G 1,5
41 G 1,5
50 G 1,5
61 G 1,5
2 x 2,5
3 G 2,5
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
18
8,6
50,0
18
9,0
60,0
18
9,7
71,0
18
10,5
88,0
18
12,2
111,0
18
13,2
139,0
18
15,0
150,0
18
15,4
184,0
18
17,8
260,0
18
21,9
349,0
18
24,5
486,0
18
26,2
625,0
16
9,0
63,0
16
9,4
80,0
16
10,2
97,0
16
11,1
119,0
16
12,9
147,0
16
14,5
170,0
16
14,5
182,0
16
15,8
193,0
16
16,2
267,0
16
17,9
315,0
16
18,9
374,0
16
22,3
526,0
16
24,9
629,0
16
26,7
801,0
16
33,7
885,0
16
36,0
1100,0
14
10,0
96,0
14
10,5
144,0
Weight
app.
kg / km
151,0
164,0
200,0
229,0
306,0
371,0
411,0
460,0
624,0
845,0
984,0
1096,0
161,0
181,0
240,0
274,0
367,0
431,0
437,0
511,0
598,0
630,0
787,0
1240,0
1401,0
2671,0
3614,0
4089,0
269,0
294,0
Dimensions and specifications may be changed without prior notice. (RN01)
380
CW&A Edition 27 (published 01.04.2015)
Part no.
69780
69781
69782
69783
69784
69785
69786
69787
69788
69789
69790
69791
69792
69793
69794
69795
69796
69797
69798
69799
69800
69801
69802
69803
No.cores x
cross-sec.
mm²
4 G 2,5
5 G 2,5
7 G 2,5
8 G 2,5
9 G 2,5
10 G 2,5
12 G 2,5
18 G 2,5
25 G 2,5
3G4
4G4
5G4
7G4
9G4
12 G 4
18 G 4
3G6
4G6
5G6
7G6
3 G 10
4 G 10
5 G 10
7 G 10
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
14
11,4
148,0
14
12,4
181,0
14
15,3
255,0
14
16,5
285,0
14
16,5
309,0
14
17,9
340,0
14
18,4
441,0
14
22,4
570,0
14
26,5
738,0
12
11,6
174,0
12
12,6
230,0
12
14,5
273,0
12
17,1
316,0
12
18,4
402,0
12
20,5
507,0
12
25,0
751,0
10
13,8
240,0
10
15,1
305,0
10
16,4
439,0
10
18,0
505,0
8
17,6
350,0
8
19,3
535,0
8
22,1
592,0
8
24,2
810,0
Weight
app.
kg / km
341,0
420,0
551,0
583,0
593,0
631,0
847,0
1336,0
1921,0
381,0
504,0
692,0
908,0
1104,0
1497,0
2104,0
623,0
729,0
1082,0
1414,0
1108,0
1324,0
1596,0
2186,0
Cables according to international Approvals / PVC-Control Cables UL/CSA
JZ-604-YCY TC TRAY CABLE PVC power cable, exposed
run, screened, NFPA 79 Edition 2012, 90°C, 600 V, EMC-preferred type, meter marking
Technical data
Ⴠ PVC power cable, screened to
UL-Std.1277 TRAY CABLE
Ⴠ Multinorm
also conforms to the following standards:
AWM-Style 2587 to UL-Std.758 (cUL)
and CSA type TC FT4 to C22.2 no 230, CSA
C22.2 No 210 I/II A/B 90°C 600 V FT4
Ⴠ Temperature range
dry environment
flexing -5°C to +90°C
fixed installation -25°C to +90°C
wet environment
flexing -5°C to +75°C
fixed installation -25°C to +75°C
Ⴠ Nominal voltage UL 600 V
Ⴠ Test voltage 3000 V
Ⴠ Breakdown voltage min. 6000 V
Ⴠ Insulation resistance
min. 20 MOhm x km
Ⴠ Minimum bending radius
10x cable Ø
Ⴠ Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Ⴠ Coupling resistance
max. 250 Ohm/km
Cable structure
Ⴠ Bare copper, fine wire conductors, acc. to
DIN VDE 0295 cl.5, BS 6360 cl.5 and
IEC 60228 cl.5
Ⴠ Core insulation of special PVC class 12 B
to tab.50.155 acc. to UL-Std.1581
type TFF acc. to UL-Std.62 (AWG 20-AWG
16)
type THHW to UL-Std.83 (AWG 14)
Ⴠ Core identification to DIN VDE 0293
black cores with continuous white
numbering
Ⴠ GN-YE conductor, 3 cores and above
in the outer layer
Ⴠ Cores stranded in layers with optimal
lay-length
Ⴠ PVC-inner sheath acc. to UL-Std.1277
tab.11.2
Ⴠ Tinned copper braided screening,
approx. 85% coverage
Ⴠ Outer sheath of special PVC
acc. to UL-Std.1277 tab.11.2,
Ⴠ Sheath colour black (RAL 9005)
Ⴠ with meter marking
Properties
Ⴠ self-extinguishing and flame retardant
acc. to CSA FT4
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Ⴠ uv-resistant
Note
Ⴠ G = with green-yellow conductor
x = without green-yellow conductor (OZ)
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Ⴠ unscreened analogue type:
JZ 604 TC TRAY CABLE, confer page 364
Application
USA NFPA 79 edition 2012 conformant flexible power cables up to 600 V, for all machinery in tool and plant constuction, suitable for installation in
dry, humid and damp environments, in the open and in pipes. For underground installation and for open, unprotected installation from the cable rack
to machines and industrial plants.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
69804
69805
69806
69807
69808
69809
69810
69811
69812
69813
69814
69815
69816
69817
69818
69819
69820
69821
No.cores x
cross-sec.
mm²
3 G 16
4 G 16
5 G 16
7 G 16
3 G 25
4 G 25
5 G 25
7 G 25
3 G 35
4 G 35
5 G 35
3 G 50
4 G 50
5 G 50
3 G 70
4 G 70
5 G 70
3 G 95
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
6
25,2
653,0
6
27,8
807,0
6
31,2
940,0
6
34,5
1345,0
4
29,0
920,0
4
32,4
1169,0
4
34,2
1420,0
4
40,3
1921,0
2
32,4
1250,0
2
36,2
1680,0
2
40,5
2020,0
1
40,4
1887,0
1
45,5
2370,0
1
50,0
2880,0
2/0
47,1
2516,0
2/0
51,1
3257,0
2/0
56,0
4032,0
3/0
50,1
3086,0
Weight
app.
kg / km
1385,0
1861,0
2614,0
3211,0
2455,0
2721,0
3490,0
4960,0
3130,0
4100,0
4921,0
4560,0
5761,0
7186,0
5580,0
7387,0
9290,0
8520,0
Part no.
69822
69823
69824
69825
69826
No.cores x
cross-sec.
mm²
4 G 95
5 G 95
3 G 120
4 G 120
5 G 120
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
3/0
55,0
4060,0
3/0
60,5
5244,0
4/0
54,0
4176,0
4/0
59,5
5231,0
4/0
64,5
6624,0
Weight
app.
kg / km
10200,0
13800,0
11090,0
13620,0
15420,0
Dimensions and specifications may be changed without prior notice. (RN01)
381
CW&A Edition 27 (published 01.04.2015)
N
Cables according to international Approvals / PVC-Control Cables UL/CSA
TRAYCONTROL® 600-C flexible, oil-resistant, screened,
EMC-preferred type, open installation (TC-ER), NFPA 79 Edition 2012
Technical data
Ⴠ PVC power cable acc. to UL-Std.1277
and UL-Std.2277
Ⴠ Temperature range
UL+CSA TC -40°C to +90°C
AWM -40°C to +90°C
Ⴠ Nominal voltage
TC 600 V
AWM 1000 V
WTTC 1000 V
Ⴠ Test voltage 3000 V
Ⴠ Coupling resistance
max. 250 Ohm/km
Ⴠ Minimum bending radius
6x cable Ø
Ⴠ Insulation resistance
min. 20 MOhm x km
Ⴠ Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Cable structure
Ⴠ Bare copper conductor, fine wire with
AWG dimensions
Ⴠ Core insulation of special PVC
with transparent nylon skin
Ⴠ Core identification to DIN VDE 0293
black cores with continuous white
numbering
Ⴠ GN-YE conductor, 3 cores and above
in the outer layer
Ⴠ Cores stranded in layers with
optimal lay-lengths
Ⴠ Separating foil
Ⴠ Braided screening of tinned copper wires,
coverage approx. 85%
Ⴠ Separator
Ⴠ Outer sheath of special PVC
Ⴠ Sheath colour - black (RAL 9005)
Ⴠ with lenght marking in feet
Properties
Ⴠ self-extinguishing and flame retardant
acc. to CSA FT4
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Ⴠ UV-resistant
Tests
Ⴠ UL:
TC-ER, PLTC-ER (AWG 18 - AWG 12),
ITC-ER (AWG 18 - AWG 12),
UL Type WTTC, UL Type MTW
NFPA 79 2012, Oil Res I (Oil Res II also
available), 90°C dry / 75°C wet,
Class 1 Div. 2 per NEC Art. 336, 392, 501
Ⴠ CSA:
c (UL) CIC-TC FT4,
CSA AWM I/II A/B FT4
Note
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Advantages
TC-ER, Tray Cable Exposed Run
Simple installation
Outstanding flexibility
Application
USA NFPA 79 edition 2012 compliant, screened, flexible power cable to 600 V (WTTC 1000 V), for all tool and plant construction machinery, suitable
for installation in dry, damp and wet environments, outdoors and in pipes. For underground installation and for open, unprotected installtion from
the cable tray to the machine and industrial plants.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
63049
63050
63051
63052
63053
63054
63055
62997
63056
63057
63058
63059
63060
63061
63062
63063
CrossNo.cores
section mm² x AWG-No.
0,963
0,963
0,963
0,963
0,963
0,963
0,963
1,31
1,31
1,31
1,31
1,31
1,31
1,31
2,08
2,08
3 x 18
4 x 18
5 x 18
7 x 18
12 x 18
18 x 18
25 x 18
3 x 16
4 x 16
5 x 16
7 x 16
12 x 16
18 x 16
25 x 16
3 x 14
4 x 14
Outer Ø Cop.
app. mm weight
kg / km
8,2
31,0
8,8
52,0
9,4
62,0
10,1
83,0
12,9
143,0
15,7
207,0
17,7
284,0
8,9
57,0
9,6
72,0
10,3
84,0
11,3
124,0
15,1
199,0
17,3
290,0
19,6
384,0
9,8
85,0
10,7
115,0
Weight
app.
kg / km
118,0
136,0
149,0
193,0
328,0
431,0
569,0
144,0
172,0
186,0
243,0
421,0
510,0
704,0
178,0
220,0
Dimensions and specifications may be changed without prior notice. (RN01)
Suitable accessories can be found in Chapter X.
• Cable Gland - HELUTOP® HT-MS-EP4
382
CW&A Edition 27 (published 01.04.2015)
Part no.
63064
63065
63066
63067
63068
63069
63070
63071
63072
63073
63074
63075
63076
63077
63078
CrossNo.cores
section mm² x AWG-No.
2,08
2,08
2,08
2,08
2,08
3,31
3,31
3,31
5,26
5,26
5,26
8,37
13,3
21,2
33,6
5 x 14
7 x 14
12 x 14
18 x 14
25 x 14
4 x 12
5 x 12
7 x 12
4 x 10
5 x 10
7 x 10
4 x 8
4 x 6
4 x 4
4 x 2
Outer Ø Cop.
app. mm weight
kg / km
11,6
139,0
12,5
185,0
16,9
309,0
19,5
448,0
23,3
632,0
12,2
179,0
13,4
223,0
15,5
298,0
15,5
256,0
16,8
312,0
18,2
430,0
19,9
426,0
23,3
657,0
28,6 1026,0
33,2 1412,0
Weight
app.
kg / km
264,0
325,0
591,0
780,0
1041,0
313,0
384,0
492,0
547,0
608,0
850,0
851,0
1197,0
1970,0
2874,0
UL/CSA PUR/TPE CONTROL CABLES
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / PUR-Control Cables UL/CSA
JZ-602-PUR 80°C, 600 V, two approval control cable, meter marking
Technical data
Ⴠ Control cable of special-PUR to UL CSA
AWM I/II A/B Style 20939 (sheath insulation)
and CSA
Ⴠ Temperature range
flexing -5°C to +80°C
fixed installation -40°C to +80°C
Ⴠ Nominal voltage
UL/CSA 600 V
Ⴠ Test voltage 3000 V
Ⴠ Breakdown voltage min. 6000 V
Ⴠ Insulation resistance
min 20 MOhm x km
Ⴠ Minimum bending radius
flexing 7,5x cable Ø
fixed installation 4x cable Ø
Ⴠ Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)
Cable structure
Ⴠ Bare copper, fine wire stranded to
DIN VDE 0295 cl.5, BS 6360 cl.5 and
IEC 60228 cl.5
Ⴠ Core insulation of PVC
compound type TI3 to
DIN VDE 0207-363-3 / DIN EN 50363-3
and UL-Style 10012
Ⴠ Core identification to DIN VDE 0293
black cores with continuous white
numbering
Ⴠ GN-YE conductor, 3 cores and above
in the outer layer
Ⴠ Cores stranded in layers with
optimal lay-length
Ⴠ Outer sheath of special full-polyurethane
Ⴠ Sheath colour grey (RAL 7001)
Ⴠ with meter marking
Properties
Ⴠ Resistant to mineral oils, synthetic oils,
coolant, UV-radiation,
oxygene, ozon and hydrolysis. Conditionally
resistant to microbes.
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Note
Ⴠ G = with green-yellow conductor
x = without green-yellow conductor (OZ)
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Ⴠ unscreened analogue type:
JZ-602-C-PUR, confer page 389
Application
UL and CSA approved flexible control cable rated at 600 V, primarily designed for exporters to the US or Canadian market. Used in machine tools,
control systems, connection between control panels and machines, assembly lines and other industrial equipment. Suitable for installation in dry,
moist, wet and outdoor environment and moderate flexing applications.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
12471
12472
12473
12474
12475
12476
12477
12478
12479
12480
12481
12482
12483
12484
12485
12486
12487
12488
12489
12490
12491
12492
12493
12494
No.cores x
cross-sec.
mm²
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
8 G 0,5
9 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5
34 G 0,5
41 G 0,5
2x1
3G1
4G1
5G1
7G1
8G1
9G1
12 G 1
18 G 1
25 G 1
34 G 1
41 G 1
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
20
5,8
9,6
20
6,2
14,0
20
6,6
19,0
20
7,2
24,0
20
8,4
34,0
20
9,5
38,4
20
10,3
43,2
20
10,8
58,0
20
12,8
86,0
20
15,4
120,0
20
17,6
163,0
20
19,7
197,0
18
6,2
19,2
18
6,6
27,0
18
7,2
38,4
18
7,8
48,0
18
9,1
67,0
18
9,9
76,8
18
11,0
86,4
18
11,7
115,2
18
14,0
173,0
18
17,0
240,0
18
19,2
326,0
18
21,0
394,0
Weight
app.
kg / km
52,0
64,0
72,0
88,0
130,0
145,0
180,0
196,0
260,0
368,0
502,0
594,0
57,0
68,0
79,0
97,0
141,0
152,0
190,0
211,0
284,0
394,0
521,0
609,0
Part no.
12495
12496
12497
12498
12499
12500
12501
12502
12503
12504
12505
12506
12507
12508
12509
12510
12511
12512
12513
12514
12515
12516
12517
No.cores x
cross-sec.
mm²
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
9 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
34 G 1,5
41 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
9 G 2,5
12 G 2,5
18 G 2,5
19 G 2,5
25 G 2,5
3G4
4G4
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
16
6,8
28,8
16
7,4
44,0
16
8,0
58,0
16
8,6
72,0
16
10,5
101,0
16
12,7
129,7
16
13,3
173,0
16
15,7
260,0
16
18,8
360,0
16
22,0
490,0
16
23,6
590,0
14
8,1
48,0
14
8,6
72,0
14
10,0
96,0
14
10,8
120,0
14
13,0
168,0
14
15,5
216,0
14
16,6
288,0
14
19,5
432,0
14
19,5
456,0
14
23,8
600,0
12
11,1
115,0
12
12,4
154,0
Weight
app.
kg / km
75,0
96,0
117,0
140,0
186,0
244,0
319,0
451,0
625,0
850,0
1041,0
115,0
143,0
185,0
221,0
293,0
429,0
563,0
854,0
914,0
1188,0
232,0
298,0
Continuation Ⴇ
384
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / PUR-Control Cables UL/CSA
JZ-602-PUR 80°C, 600 V, two approval control cable, meter marking
Part no.
12518
12519
12520
12521
12522
12523
12524
12525
12526
12527
12528
12529
No.cores x
cross-sec.
mm²
5G4
7G4
3G6
4G6
5G6
7G6
3 G 10
4 G 10
5 G 10
7 G 10
2 x 16
3 G 16
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
12
13,7
192,0
12
16,2
269,0
10
12,8
173,0
10
14,1
231,0
10
15,7
288,0
10
19,2
403,0
8
16,8
288,0
8
18,3
384,0
8
20,1
480,0
8
22,4
672,0
6
19,2
307,0
6
20,5
461,0
Weight
app.
kg / km
358,0
460,0
360,0
402,0
484,0
630,0
535,0
653,0
786,0
1100,0
640,0
810,0
Part no.
12530
12531
12532
12533
12534
12535
12536
12537
12538
12539
12540
12541
12542
12543
No.cores x
cross-sec.
mm²
4 G 16
5 G 16
7 G 16
3 G 25
4 G 25
5 G 25
7 G 25
3 G 35
4 G 35
5 G 35
4 G 50
4 G 70
4 G 95
4 G 120
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
6
23,0
615,0
6
25,5
768,0
6
28,2
1075,0
4
25,0
720,0
4
28,1
960,0
4
30,9
1200,0
4
35,5
1680,0
2
28,6
1008,0
2
31,7
1344,0
2
35,5
1680,0
1
35,8
1920,0
2/0
41,6
2688,0
3/0
46,0
3648,0
4/0
52,8
4608,0
Weight
app.
kg / km
1045,0
1260,0
1760,0
1180,0
1507,0
1858,0
2830,0
1590,0
2123,0
2612,0
3058,0
4254,0
5762,0
7280,0
Dimensions and specifications may be changed without prior notice. (RN01)
Suitable accessories can be found in Chapter X.
• Cable Gland - HELUTOP® HT-PA
• Cable Gland - HELUTOP® HT-MS
• Cable Gland - HELUTOP® HT-MS-EP 4
N
385
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / PUR-Control Cables UL/CSA
JZ-602-PUR DC/AC 80°C, 600 V, two approval control cable, meter
marking
Technical data
Ⴠ Control cable of special-PUR to
UL CSA AWM I/II A/B Style 20939
(sheath insulation) and CSA
Ⴠ Temperature range
flexing -5°C to +80°C
fixed installation -40°C to +80°C
Ⴠ Nominal voltage UL/CSA 600 V
Ⴠ Test voltage 3000 V
Ⴠ Breakdown voltage min. 6000 V
Ⴠ Insulation resistance
min 20 MOhm x km
Ⴠ Minimum bending radius
flexing 7,5x cable Ø
fixed installation 4x cable Ø
Ⴠ Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)
Cable structure
Ⴠ Bare copper, fine wire stranded to
DIN VDE 0295 cl.5, BS 6360 cl.5 and
IEC 60228 cl.5
Ⴠ Core insulation of PVC
compound type TI3 to
DIN VDE 0207-363-3 / DIN EN 50363-3
and UL-Style 10012
Ⴠ Core identification blue (DC) or red (AC) with
continuous white numbering
Ⴠ GN-YE conductor
Ⴠ Cores stranded in layers with optimal
lay-length
Ⴠ Outer sheath of special full-polyurethane
Ⴠ Sheath colour grey (RAL 7001)
Ⴠ with meter marking
Properties
Ⴠ Resistant to mineral oils, synthetic oils,
coolant, UV-radiation,
oxygene, ozon and hydrolysis.
Conditionally resistant to microbes.
Ⴠ High abrasion resistance
Ⴠ Tear and cut resistant
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Note
Ⴠ
Ⴠ
Ⴠ
Ⴠ
G = with green-yellow conductor
DC = blue cores;
AC = red cores;
AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Application
For use on conveyor belts, tooling machines, conveyor system, production lines and automotive production plants. Also for medium mechanical stress
in flexible applications with free movement and without tensile stress. UL and CSA approved control cables espacially for U. S. and Canadian markets.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
JZ-602 PUR DC (blue core)
Part no.
12805
12806
12807
12808
12809
12810
12811
12812
12813
12814
12815
12816
12817
12818
12819
12820
12821
12822
12823
12824
12825
No.cores x
cross-sec.
mm²
3G1
4G1
5G1
7G1
12 G 1
18 G 1
25 G 1
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
18 G 2,5
25 G 2,5
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
18
6,6
27,0
18
7,2
38,0
18
7,8
48,0
18
9,1
67,0
18
11,7
115,0
18
14,0
173,0
18
17,0
240,0
16
7,4
44,0
16
8,0
58,0
16
8,6
72,0
16
10,5
101,0
16
13,3
173,0
16
15,7
260,0
16
18,8
360,0
14
8,6
72,0
14
10,0
96,0
14
10,8
120,0
14
13,0
168,0
14
16,6
288,0
14
19,5
432,0
14
23,8
600,0
Weight
app.
kg / km
68,0
79,0
97,0
141,0
211,0
284,0
394,0
96,0
117,0
140,0
186,0
319,0
451,0
625,0
143,0
185,0
221,0
293,0
563,0
854,0
1188,0
Dimensions and specifications may be changed without prior notice. (RN01)
Suitable accessories can be found in Chapter X.
• Cable Gland - HELUTOP® HT-PA
• Cable Gland - HELUTOP® HT-MS
• Cable Gland - HELUTOP® HT-MS-EP 4
386
CW&A Edition 27 (published 01.04.2015)
JZ-602 PUR AC (red core)
Part no.
12826
12827
12828
12829
12830
12831
12832
12833
12834
12835
12836
12837
12838
12839
12840
12841
12842
12843
12844
12845
12846
No.cores x
cross-sec.
mm²
3G1
4G1
5G1
7G1
12 G 1
18 G 1
25 G 1
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
18 G 2,5
25 G 2,5
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
18
6,6
27,0
18
7,2
38,0
18
7,8
48,0
18
9,1
67,0
18
11,7
115,0
18
14,0
173,0
18
17,0
240,0
16
7,4
44,0
16
8,0
58,0
16
8,6
72,0
16
10,5
101,0
16
13,3
173,0
16
15,7
260,0
16
18,8
360,0
14
8,6
72,0
14
10,0
96,0
14
10,8
120,0
14
13,0
168,0
14
16,6
288,0
14
19,5
432,0
14
23,8
600,0
Weight
app.
kg / km
68,0
79,0
97,0
141,0
211,0
284,0
394,0
96,0
117,0
140,0
186,0
319,0
451,0
625,0
143,0
185,0
221,0
293,0
563,0
854,0
1188,0
Cables according to international Approvals / PUR-Control Cables UL/CSA
JZ-600 PUR tear and coolant resistant, 1000 V, meter marking
Technical data
Cable structure
Ⴠ Special PUR control cables Adapted to
DIN VDE 0276 part 627,
DIN VDE 0285-525-2-51/
DIN EN 50525-2-51, with insulation
thickness for 1 kV type
and UL-Std.758 Style 20234
Ⴠ Temperature range
flexing -5°C to +80°C
fixed installation -40°C to +80°C
Ⴠ Nominal voltage
VDE U0/U 600/1000 V
UL/CSA 1000 V
Ⴠ Test voltage 4000 V
Ⴠ Breakdown voltage min. 8000 V
Ⴠ Insulation resistance
min. 20 MOhm x km
Ⴠ Minimum bending radius
flexing 7,5x cable Ø
fixed installation 4x cable Ø
Ⴠ Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)
Ⴠ Bare copper, fine wire conductors, as per
DIN VDE 0295 cl.5, BS 6360 cl.5 and
IEC 60228 cl.5
Ⴠ Core insulation of special PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
and class 43 acc. to UL-Std.1581
UL-Style 10012
Ⴠ Core identification to DIN VDE 0293
black cores with continuous white
numbering
Ⴠ GN-YE conductor, 3 cores and above
in the outer layer
Ⴠ Cores stranded in layers with
optimal lay-length
Ⴠ Outer sheath of special full-polyurethane
adapted to
DIN VDE 0207-363-10-2/
DIN EN 50363-10-2,
flame retardant acc. to UL-Std.758
Ⴠ Sheath colour black (RAL 9005) or grey
(RAL 7001)
Ⴠ with meter marking
Properties
High abrasion resistance
High flexibility
Resistant to ultra violet rays
Wear resistant
resistant to mineral oils and coolant
emulsions
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Note
Ⴠ G = with green-yellow conductor
x = without green-yellow conductor
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Ⴠ screened analogue type:
JZ-600-YC-PUR, confer page 390
Application
Extremely robust, control cable resistant to mineral oils and to coolant emulsions. In tool machinery, conveyor belts and production lines, for plant
installations, air conditioning and in steel production plants and rolling mills. Suitable for installation for flexible use for medium mechanical stresses
with free movement without tensile stress or forced movements in dry, moist and wet rooms as well as outside. Interesting for the export-oriented
machinery plants.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no. No.cores x
Sheath cross-sec.
colour mm²
black
28240
2 x 0,5
28241
3 G 0,5
28242
4 G 0,5
28243
5 G 0,5
28244
7 G 0,5
28245
12 G 0,5
28246
18 G 0,5
28247
25 G 0,5
28248
2 x 0,75
28249
3 G 0,75
28250
4 G 0,75
28251
5 G 0,75
28252
7 G 0,75
28253
12 G 0,75
28254
18 G 0,75
28255
25 G 0,75
28256
2x1
28257
3G1
28258
4G1
28259
5G1
28260
7G1
28261
12 G 1
28262
18 G 1
28263
25 G 1
28264
2 x 1,5
28265
3 G 1,5
28266
4 G 1,5
28267
5 G 1,5
28268
7 G 1,5
28269
12 G 1,5
28270
18 G 1,5
28271
25 G 1,5
AWG-No.
Outer Ø
app. mm
20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
6,9
7,3
7,9
8,5
9,9
12,2
14,4
17,2
7,3
7,7
8,3
9,1
10,7
13,1
15,6
18,9
7,9
8,3
9,1
9,9
11,7
14,5
17,3
21,1
8,7
9,2
10,0
11,0
13,3
16,6
19,7
23,9
Cop.
weight
kg / km
9,6
14,4
19,0
24,0
33,6
58,0
86,0
120,0
14,4
21,6
29,0
36,0
50,0
86,0
130,0
180,0
19,2
29,0
38,4
48,0
67,0
115,0
173,0
240,0
29,0
43,0
58,0
72,0
101,0
173,0
259,0
360,0
Weight
app.
kg / km
60,0
70,0
104,0
120,0
141,0
208,0
289,0
342,0
70,0
78,0
134,0
149,0
201,0
269,0
378,0
498,0
86,0
100,0
107,0
130,0
174,0
290,0
405,0
570,0
97,0
118,0
141,0
181,0
234,0
370,0
520,0
730,0
Part no. No.cores x
Sheath cross-sec.
colour mm²
grey
28305
2 x 0,5
28306
3 G 0,5
28307
4 G 0,5
28308
5 G 0,5
28309
7 G 0,5
28310
12 G 0,5
28311
18 G 0,5
28312
25 G 0,5
28313
2 x 0,75
28314
3 G 0,75
28315
4 G 0,75
28316
5 G 0,75
28317
7 G 0,75
28318
12 G 0,75
28319
18 G 0,75
28320
25 G 0,75
28321
2x1
28322
3G1
28323
4G1
28324
5G1
28325
7G1
28326
12 G 1
28327
18 G 1
28328
25 G 1
28329
2 x 1,5
28330
3 G 1,5
28331
4 G 1,5
28332
5 G 1,5
28333
7 G 1,5
28334
12 G 1,5
28335
18 G 1,5
28336
25 G 1,5
AWG-No.
20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
Outer Ø
app. mm
6,9
7,3
7,9
8,5
9,9
12,2
14,4
17,2
7,3
7,7
8,3
9,1
10,7
13,1
15,6
18,9
7,9
8,3
9,1
9,9
11,7
14,5
17,3
21,1
8,7
9,2
10,0
11,0
13,3
16,6
19,7
23,9
Cop.
weight
kg / km
9,6
14,4
19,0
24,0
33,6
58,0
86,0
120,0
14,4
21,6
29,0
36,0
50,0
86,0
130,0
180,0
19,2
29,0
38,4
48,0
67,0
115,0
173,0
240,0
29,0
43,0
58,0
72,0
101,0
173,0
259,0
360,0
Weight
app.
kg / km
60,0
70,0
104,0
120,0
141,0
208,0
289,0
342,0
70,0
78,0
134,0
149,0
201,0
269,0
378,0
498,0
86,0
100,0
107,0
130,0
174,0
290,0
405,0
570,0
97,0
118,0
141,0
181,0
234,0
370,0
520,0
730,0
Continuation Ⴇ
387
CW&A Edition 27 (published 01.04.2015)
N
Cables according to international Approvals / PUR-Control Cables UL/CSA
JZ-600 PUR tear and coolant resistant, 1000 V, meter marking
Part no. No.cores x
Sheath cross-sec.
colour mm²
black
28272
2 x 2,5
28273
3 G 2,5
28274
4 G 2,5
28275
5 G 2,5
28276
7 G 2,5
28277
12 G 2,5
28278
18 G 2,5
28279
25 G 2,5
28280
2x4
28281
3G4
28282
4G4
28283
5G4
28284
7G4
28285
12 G 4
28286
3G6
28287
4G6
28288
5G6
28289
7G6
28290
3 G 10
28291
4 G 10
28292
5 G 10
28293
7 G 10
28294
3 G 16
28295
4 G 16
28296
5 G 16
28297
7 G 16
28298
3 G 25
28299
4 G 25
28300
5 G 25
28301
7 G 25
AWG-No.
14
14
14
14
14
14
14
14
12
12
12
12
12
12
10
10
10
10
8
8
8
8
6
6
6
6
4
4
4
4
Outer Ø
app. mm
9,5
10,0
11,1
12,4
15,0
18,4
22,0
26,9
11,4
12,3
13,8
15,3
16,8
22,9
14,1
15,6
17,3
19,3
16,5
18,4
20,5
22,5
19,6
21,7
24,2
25,7
24,0
26,9
29,3
32,6
Cop.
weight
kg / km
48,0
72,0
96,0
120,0
168,0
288,0
432,0
600,0
77,0
115,0
154,0
192,0
269,0
461,0
173,0
230,0
288,0
403,0
288,0
384,0
480,0
672,0
461,0
614,0
768,0
1075,0
720,0
960,0
1200,0
1680,0
Weight
app.
kg / km
170,0
181,0
203,0
251,0
330,0
553,0
795,0
1110,0
190,0
235,0
310,0
410,0
540,0
860,0
370,0
430,0
650,0
860,0
660,0
790,0
960,0
1300,0
709,0
1114,0
1620,0
1900,0
1450,0
1600,0
2050,0
2900,0
Dimensions and specifications may be changed without prior notice. (RN01)
Suitable accessories can be found in Chapter X.
• Cable Gland - HELUTOP® HT-PA
• Cable Gland - HELUTOP® HT-MS
• Cable Gland - HELUTOP® HT-MS-EP 4
388
CW&A Edition 27 (published 01.04.2015)
Part no. No.cores x
Sheath cross-sec.
colour mm²
grey
28337
2 x 2,5
28338
3 G 2,5
28339
4 G 2,5
28340
5 G 2,5
28341
7 G 2,5
28342
12 G 2,5
28343
18 G 2,5
28344
25 G 2,5
28345
2x4
28346
3G4
28347
4G4
28348
5G4
28349
7G4
28350
12 G 4
28351
3G6
28352
4G6
28353
5G6
28354
7G6
28355
3 G 10
28356
4 G 10
28357
5 G 10
28358
7 G 10
28359
3 G 16
28360
4 G 16
28361
5 G 16
28362
7 G 16
28363
3 G 25
28364
4 G 25
28365
5 G 25
28366
7 G 25
AWG-No.
14
14
14
14
14
14
14
14
12
12
12
12
12
12
10
10
10
10
8
8
8
8
6
6
6
6
4
4
4
4
Outer Ø
app. mm
9,5
10,0
11,1
12,4
15,0
18,4
22,0
26,9
11,4
12,3
13,8
15,3
16,8
22,9
14,1
15,6
17,3
19,3
16,5
18,4
20,5
22,5
19,6
21,7
24,2
25,8
24,0
26,9
29,3
32,6
Cop.
weight
kg / km
48,0
72,0
96,0
120,0
168,0
288,0
432,0
600,0
77,0
115,0
154,0
192,0
269,0
461,0
173,0
230,0
288,0
403,0
288,0
384,0
480,0
672,0
461,0
614,0
768,0
1075,0
720,0
960,0
1200,0
1680,0
Weight
app.
kg / km
170,0
181,0
203,0
251,0
330,0
553,0
795,0
1110,0
190,0
235,0
310,0
410,0
540,0
860,0
370,0
430,0
650,0
860,0
660,0
790,0
960,0
1300,0
709,0
1114,0
1620,0
1900,0
1450,0
1600,0
2050,0
2900,0
Cables according to international Approvals / PUR-Control Cables UL/CSA
JZ-602-C-PUR screened two approval control cable, 80°C, 600 V,
EMC-preferred type, meter marking
Technical data
Ⴠ Special PUR-insulated to UL CSA AWM I/II
A/B Style 20939 and CSA
Ⴠ Temperature range
flexing -5°C to +80°C
fixed installation -40°C to +80°C
Ⴠ Nominal voltage
UL/CSA 600 V
Ⴠ Test voltage 3000 V
Ⴠ Breakdown voltage min. 6000 V
Ⴠ Insulation resistance
min. 20 MOhm x km
Ⴠ Minimum bending radius
flexing 10x cable Ø
fixed installation 5x cable Ø
Ⴠ Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)
Ⴠ Coupling resistance
max. 250 Ohm/km
Cable structure
Ⴠ Bare copper, fine wire stranded to
DIN VDE 0295 cl.5, BS 6360 cl.5 and
IEC 60228 cl.5
Ⴠ Core insulation of special PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
and UL-Style 10012
Ⴠ Core identification to DIN VDE 0293
black cores with continuous white
numbering
Ⴠ GN-YE conductor, 3 cores and above
in the outer layer
Ⴠ Cores stranded in layers with
optimal lay-length
Ⴠ PVC-insulated inner sheath YM5 to
DIN VDE 0207-363-4-1/ DIN EN 50363-4-1
Ⴠ Braided screen of tinned Cu wires,
approx. 85% coverage
Ⴠ Outer sheath of full-polyurethane
Ⴠ Sheath colour grey (RAL 7001)
Ⴠ with meter marking
Properties
Ⴠ Resistant to mineral oils, synthetic oils and
coolant, UV-radiation, osygene, ozon
and hydrolysis. Conditionally resistant to
microbes.
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Note
Ⴠ G = with green-yellow conductor
x = without green-yellow conductor (OZ)
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Ⴠ unscreened analogue type:
JZ-602 PUR, confer page 384
Application
UL and CSA approved flexible control cables up to 600 V, for all machinery in tooling and plant construction, suitable for installation in dry, moist,
wet and outdoor environments for medium mechanical loads. Designed for the export-orientated machinery manufacturer, specifically for USA and
Canada.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
12550
12551
12552
12553
12554
12555
12556
12557
12558
12559
12560
12561
12562
12563
12564
12565
12566
12567
12568
12569
12570
12571
12572
12573
12574
12575
12576
12577
12578
12579
12580
12581
12582
12583
12584
12585
No.cores x
cross-sec.
mm²
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
9 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5
34 G 0,5
41 G 0,5
2x1
3G1
4G1
5G1
7G1
9G1
12 G 1
18 G 1
25 G 1
34 G 1
41 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
9 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
34 G 1,5
41 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
20
7,7
41,0
20
8,0
45,0
20
8,6
54,0
20
9,2
66,0
20
10,5
79,0
20
12,3
94,0
20
13,0
137,0
20
15,6
156,0
20
18,2
250,0
20
20,1
316,0
20
22,4
348,0
18
8,1
54,0
18
8,4
64,0
18
9,1
76,0
18
10,0
89,0
18
11,3
114,0
18
13,3
144,0
18
13,8
186,0
18
16,2
284,0
18
19,5
387,0
18
22,5
500,0
18
24,2
578,0
16
8,7
64,0
16
9,2
82,0
16
10,0
99,0
16
10,8
123,0
16
12,9
148,0
16
14,8
187,0
16
15,6
274,0
16
18,3
386,0
16
22,5
531,0
16
25,1
671,0
16
27,3
840,0
14
10,3
110,0
14
10,8
148,0
14
11,8
169,0
Weight
app.
kg / km
93,0
124,0
133,0
153,0
191,0
243,0
322,0
374,0
436,0
560,0
663,0
107,0
130,0
155,0
181,0
209,0
321,0
341,0
473,0
650,0
781,0
892,0
136,0
165,0
192,0
224,0
273,0
340,0
461,0
674,0
950,0
1203,0
1588,0
173,0
220,0
270,0
Part no.
12586
12587
12588
12589
12590
12591
12592
12593
12594
12595
12596
12597
12598
12599
12600
12601
12602
12603
12604
12605
12606
12607
12608
12609
12610
12611
12612
12613
12614
12615
12616
12617
12618
12619
12620
No.cores x
cross-sec.
mm²
5 G 2,5
7 G 2,5
9 G 2,5
12 G 2,5
18 G 2,5
25 G 2,5
2x4
3G4
4G4
5G4
7G4
2x6
3G6
4G6
5G6
7G6
3 G 10
4 G 10
5 G 10
7 G 10
3 G 16
4 G 16
5 G 16
7 G 16
3 G 25
4 G 25
5 G 25
7 G 25
3 G 35
4 G 35
5 G 35
4 G 50
4 G 70
4 G 95
4 G 120
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
14
13,2
220,0
14
15,6
284,0
14
18,1
349,0
14
19,2
470,0
14
23,0
572,0
14
28,3
740,0
12
12,5
124,0
12
13,1
178,0
12
14,5
234,0
12
15,8
284,0
12
19,0
321,0
10
14,2
176,0
10
15,2
245,0
10
16,6
316,0
10
18,4
442,0
10
22,2
530,0
8
19,1
367,0
8
21,1
549,0
8
23,7
604,0
8
26,5
820,0
6
24,2
653,0
6
27,2
807,0
6
30,6
940,0
6
33,6
1345,0
4
30,2
920,0
4
33,3
1169,0
4
36,8
1420,0
4
40,6
1921,0
2
33,8
1250,0
2
37,7
1680,0
2
41,5
2020,0
1
40,5
2370,0
2/0
46,1
3257,0
3/0
50,7
4060,0
4/0
57,0
5231,0
Weight
app.
kg / km
329,0
428,0
580,0
761,0
1140,0
1551,0
209,0
310,0
456,0
532,0
737,0
318,0
411,0
572,0
732,0
961,0
741,0
988,0
1202,0
1743,0
1088,0
1662,0
2021,0
2720,0
1947,0
2591,0
3197,0
4530,0
2701,0
3277,0
4530,0
3370,0
4630,0
6114,0
7417,0
Dimensions and specifications may be changed without prior notice. (RN01)
389
CW&A Edition 27 (published 01.04.2015)
N
Cables according to international Approvals / PUR-Control Cables UL/CSA
JZ-600-YC-PUR tear and coolant resistant, 1000 V, Cu-screened,
EMC-preferred type, meter marking
Technical data
Cable structure
Ⴠ Special PUR control cables acc. to
DIN VDE 0276 part 627,
DIN VDE 0285-525-2-51/
DIN EN 50525-2-51,
with insulation thickness for 1 kV type and
UL-Std.758 Style 20234
Ⴠ Temperature range
flexing -5°C to +80°C
fixed installation -40°C to +80°C
Ⴠ Nominal voltage
VDE U0/U 600/1000 V
UL/CSA 1000 V
Ⴠ Test voltage 4000 V
Ⴠ Breakdown voltage min. 8000 V
Ⴠ Insulation resistance
min. 20 MOhm x km
Ⴠ Minimum bending radius
flexing 10x cable Ø
fixed installation 5x cable Ø
Ⴠ Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)
Ⴠ Coupling resistance
max. 250 Ohm/km
Ⴠ Bare copper, fine wire conductors, acc. to
DIN VDE 0295 cl.5, BS 6360 cl.5 and
IEC 60228 cl.5
Ⴠ Core insulation of PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
and class 43 acc. to UL-Std.1581
UL-Style 10012
Ⴠ Core identification to DIN VDE 0293
black cores with continuous white
numbering
Ⴠ GN-YE conductor, 3 cores and above
in the outer layer
Ⴠ Cores stranded in layers with
optimal lay-length
Ⴠ Oil resistant PVC inner sheath, TM5 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
and class 43 acc. to UL-Std.1581
Ⴠ Tinned copper braided screening,
approx. 85% coverage
Ⴠ Outer sheath, special full-polyurethane
compound type TMPU adapted to
DIN VDE 0207-363-10-2/
DIN EN 50363-10-2,
flame retardant acc. to UL-Std.758
Ⴠ Sheath colour black (RAL 9005) or grey
(RAL 7001)
Ⴠ with meter marking
Properties
High abrasion resistance
High flexibility
Resistant to ultra violet rays
Wear resistant
resistant to mineral oils and coolant
emulsions
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Note
Ⴠ G = with green-yellow conductor
x = without green-yellow conductor
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Ⴠ unscreened analogue type:
JZ-600 PUR, confer page 387
Application
Extremely robust sheated cable, used in machinery, tools and plant, in rolling and steel mills at particularly critical poinst. For medium mechanical
stress for flexible use with free movement without tensile stress or forced movements in dry, damp and wet rooms and outdoors. Through the good
flexibility quickly and safely to install. Designed for the export-oriented engineering.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no. No.cores x
Sheath cross-sec.
colour mm²
black
28370
2 x 0,5
28371
3 G 0,5
28372
4 G 0,5
28373
5 G 0,5
28374
7 G 0,5
28375
12 G 0,5
28376
18 G 0,5
28377
25 G 0,5
28378
2 x 0,75
28379
3 G 0,75
28380
4 G 0,75
28381
5 G 0,75
28382
7 G 0,75
28383
12 G 0,75
28384
18 G 0,75
28385
25 G 0,75
28386
2x1
28387
3G1
28388
4G1
28389
5G1
28390
7G1
28391
12 G 1
28392
18 G 1
28393
25 G 1
AWG-No.
20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
18
18
18
18
18
18
18
18
Outer Ø
app. mm
9,0
9,3
9,9
10,6
12,2
14,7
17,3
20,6
9,4
9,8
10,4
11,1
13,0
15,8
17,9
22,8
9,9
10,3
11,1
12,2
14,5
17,4
20,7
24,8
Cop.
weight
kg / km
41,0
45,0
54,0
66,0
79,0
137,0
156,0
250,0
46,0
57,0
63,0
76,0
100,0
175,0
240,0
306,0
54,0
64,0
76,0
89,0
114,0
186,0
284,0
387,0
Weight
app.
kg / km
131,0
154,0
176,0
204,0
237,0
323,0
431,0
507,0
143,0
158,0
193,0
231,0
337,0
424,0
568,0
741,0
158,0
169,0
207,0
244,0
292,0
472,0
634,0
861,0
Part no. No.cores x
Sheath cross-sec.
colour mm²
grey
28430
2 x 0,5
28431
3 G 0,5
28432
4 G 0,5
28433
5 G 0,5
28434
7 G 0,5
28435
12 G 0,5
28436
18 G 0,5
28437
25 G 0,5
28438
2 x 0,75
28439
3 G 0,75
28440
4 G 0,75
28441
5 G 0,75
28442
7 G 0,75
28443
12 G 0,75
28444
18 G 0,75
28445
25 G 0,75
28446
2x1
28447
3G1
28448
4G1
28449
5G1
28450
7G1
28451
12 G 1
28452
18 G 1
28453
25 G 1
AWG-No.
20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
18
18
18
18
18
18
18
18
Outer Ø
app. mm
9,0
9,3
9,9
10,6
12,2
14,7
17,3
20,6
9,4
9,8
10,4
11,1
13,0
15,8
17,9
22,8
9,9
10,3
11,1
12,2
14,5
17,4
20,7
24,8
Cop.
weight
kg / km
41,0
45,0
54,0
66,0
79,0
137,0
156,0
250,0
46,0
57,0
63,0
76,0
100,0
175,0
240,0
306,0
54,0
64,0
76,0
89,0
114,0
186,0
284,0
387,0
Weight
app.
kg / km
131,0
154,0
176,0
204,0
237,0
323,0
431,0
507,0
143,0
158,0
193,0
231,0
337,0
424,0
568,0
741,0
158,0
169,0
207,0
244,0
292,0
472,0
634,0
861,0
Continuation Ⴇ
390
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / PUR-Control Cables UL/CSA
JZ-600-YC-PUR tear and coolant resistant, 1000 V, Cu-screened,
EMC-preferred type, meter marking
Part no. No.cores x
Sheath cross-sec.
colour mm²
black
28394
2 x 1,5
28395
3 G 1,5
28396
4 G 1,5
28397
5 G 1,5
28398
7 G 1,5
28399
12 G 1,5
28400
18 G 1,5
28401
25 G 1,5
28402
2 x 2,5
28403
3 G 2,5
28404
4 G 2,5
28405
5 G 2,5
28406
7 G 2,5
28407
12 G 2,5
28408
18 G 2,5
28409
25 G 2,5
28410
2x4
28411
3G4
28412
4G4
28413
5G4
28414
7G4
28415
3G6
28416
4G6
28417
5G6
28418
3 G 10
28419
4 G 10
28420
5 G 10
28421
3 G 16
28422
4 G 16
28423
5 G 16
AWG-No.
Outer Ø
app. mm
16
16
16
16
16
16
16
16
14
14
14
14
14
14
14
14
12
12
12
12
12
10
10
10
8
8
8
6
6
6
10,7
11,2
12,3
13,3
16,0
19,6
23,4
28,2
11,8
12,3
13,4
14,9
17,9
21,9
26,1
31,9
14,3
15,1
16,7
18,6
20,0
17,0
18,7
20,7
19,6
21,9
24,1
23,5
26,4
28,8
Cop.
weight
kg / km
64,0
82,0
99,0
123,0
148,0
274,0
386,0
531,0
110,0
148,0
169,0
220,0
284,0
470,0
572,0
740,0
124,0
178,0
234,0
284,0
321,0
245,0
316,0
442,0
367,0
549,0
604,0
653,0
807,0
940,0
Weight
app.
kg / km
166,0
192,0
246,0
294,0
392,0
599,0
817,0
1261,0
280,0
301,0
352,0
433,0
569,0
864,0
1365,0
1997,0
310,0
396,0
531,0
704,0
932,0
633,0
742,0
1117,0
1131,0
1357,0
1646,0
1397,0
1880,0
2721,0
Part no. No.cores x
Sheath cross-sec.
colour mm²
grey
28454
2 x 1,5
28455
3 G 1,5
28456
4 G 1,5
28457
5 G 1,5
28458
7 G 1,5
28459
12 G 1,5
28460
18 G 1,5
28461
25 G 1,5
28462
2 x 2,5
28463
3 G 2,5
28464
4 G 2,5
28465
5 G 2,5
28466
7 G 2,5
28467
12 G 2,5
28468
18 G 2,5
28469
25 G 2,5
28470
2x4
28471
3G4
28472
4G4
28473
5G4
28474
7G4
28475
3G6
28476
4G6
28477
5G6
28478
3 G 10
28479
4 G 10
28480
5 G 10
28481
3 G 16
28482
4 G 16
28483
5 G 16
AWG-No.
16
16
16
16
16
16
16
16
14
14
14
14
14
14
14
14
12
12
12
12
12
10
10
10
8
8
8
6
6
6
Outer Ø
app. mm
10,7
11,2
12,3
13,3
16,0
19,6
23,4
28,2
11,8
12,3
13,4
14,9
17,9
21,9
26,1
31,9
14,3
15,1
16,7
18,6
20,0
17,0
18,7
20,7
19,6
21,9
24,1
23,5
26,4
28,8
Cop.
weight
kg / km
64,0
82,0
99,0
123,0
148,0
274,0
386,0
531,0
110,0
148,0
169,0
220,0
284,0
470,0
572,0
740,0
124,0
178,0
234,0
284,0
321,0
245,0
316,0
442,0
367,0
549,0
604,0
653,0
807,0
940,0
Weight
app.
kg / km
166,0
192,0
246,0
294,0
392,0
599,0
817,0
1261,0
280,0
301,0
352,0
433,0
569,0
864,0
1365,0
1997,0
310,0
396,0
531,0
704,0
932,0
633,0
742,0
1117,0
1131,0
1357,0
1646,0
1397,0
1880,0
2721,0
Dimensions and specifications may be changed without prior notice. (RN01)
N
391
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / PUR/TPE-Control Cables UL/CSA
TRAYCONTROL® 670 HDP / 670-C HDP flexible,
oil-resistant, open installation (TC-ER), NFPA 79 Edition 2012
Technical data
Ⴠ TPE motor supply cable acc. to
UL-Std.1277 and UL-Std.2277
Ⴠ Temperature range
flexing -40°C bis +105°C
Ⴠ Nominal voltage
TC 600 V
AWM 1000 V
TC Wind Turbine (WTTC) 1000 V
Ⴠ Test voltage 4000 V
Ⴠ Minimum bending radius
7,5 cable Ø
Ⴠ Coupling resistance (-C-type)
max. 250 Ohm/km
Cable structure
Ⴠ Bare copper-conductor, fine-wire
with AWG dimensions
Ⴠ Core insulation of special PVC
with transparent nylon skin
Ⴠ Core identification to DIN VDE 0293
black cores with continuous white
numbering
Ⴠ GN-YE conductor in the outer layer
Ⴠ Cores stranded in layers with optimal
lay-length
Ⴠ Separator
Ⴠ Outer sheath of special TPE
Ⴠ Sheath colour orange (RAL 2003)
Ⴠ with length marking in feet
Ⴠ C-Type
Screening with braid of tinned copper
wires, optimal coverage, approx. 85%
Properties
Ⴠ self-extinguishing and flame retardant
acc. to CSA FT4
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ UL:
TC-ER, WTTC, MTW, NFPA 79 2012,
UL AWM 105°C, OIL RES I & II,
75° C wet Bus Drop Cable, Class 1 Div. 2
per NEC Art. 336, 318, 501
Ⴠ CSA:
c (UL) CIC-TC FT4,
AWM I/II A/B FT4
Note
Ⴠ HDP = Heavy Duty Power
Application
HELUKABEL® TRAYCONTROL® 670 HDP / 670-C-HDP are multi-conductor severe duty motor supply cables with Bus Drop, TC-ER and CIC/TC
approval. Superior oil performance for long cable life and permitted to be used in hazardous (classified) locations Class I Div 2 per NEC 336, 318 and
501. Special extruded sheath and fine copper stranding approved for exposed run, pipes and burial installation. Excellent flexibility and easier to pull
than standard tray cables. Suitable for installation in the open unprotected installation on cable tray and from cable tray to machines according to
NFPA 79 edition 2012.
Recommended Applications: Motor connections in industrial and automation environments, machine tool, automotive and renewable energies.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
TRAYCONTROL® 670 HDP
Part no.
66820
66821
66822
66823
66824
66825
66826
66827
66828
No.cores x
cross-sec.
mm²
4x1
4 G 1,32
4 G 2,08
4 G 3,31
4G6
4 G 10
4 G 16
4 G 25
4 G 35
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
18
8,4
39,0
16
9,2
51,0
14
10,0
80,0
12
11,2
127,0
10
15,2
230,0
8
19,3
384,0
6
22,4
614,0
4
26,7
960,0
2
31,5
1344,0
Weight
app.
kg / km
103,0
133,0
170,0
229,0
393,0
626,0
885,0
1301,0
1983,0
Dimensions and specifications may be changed without prior notice. (RN01)
Suitable accessories can be found in Chapter X.
• Cable Gland - HELUTOP® HT-E
392
CW&A Edition 27 (published 01.04.2015)
TRAYCONTROL® 670-C HDP
Part no.
66829
66830
66831
66832
66833
66834
66835
66836
66837
No.cores x
cross-sec.
mm²
4x1
4 G 1,32
4 G 2,08
4 G 3,31
4G6
4 G 10
4 G 16
4 G 25
4 G 35
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
18
9,8
52,0
16
10,5
72,0
14
11,7
115,0
12
12,8
179,0
10
16,9
256,0
8
22,1
426,0
6
26,2
657,0
4
30,8
1026,0
2
35,0
1412,0
Weight
app.
kg / km
133,0
159,0
222,0
283,0
460,0
741,0
1059,0
1497,0
2058,0
UL/CSA HALOGEN-FREE CONTROL CABLES
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / Halogen-free Control Cables UL/CSA
MEGAFLEX® 500 halogen-free, flame retardant, oil-resistant,
UV-resistant, flexible, meter marking
Technical data
Ⴠ Halogen-free flexible control cable
adapted to
DIN VDE 0285-525-3-11/
DIN EN 50525-3-11,
to UL-Style 20939, UL-Std.758
Ⴠ Temperature range
flexing -30°C to +80°C
fixed installation -40°C to +80°C
Ⴠ Nominal voltage
U0/U 300/500 V
UL/CSA 600 V
Ⴠ Test voltage 3000 V
Ⴠ Minimum bending radius
flexing 10x cable Ø
fixed installation 4x cable Ø
Ⴠ Flexibility
Alternate bending test acc. to
DIN VDE 0473-396 / DIN EN 50396
Cable structure
Ⴠ Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Ⴠ Core insulation of halogen-free
special polymer
Ⴠ Core identification to DIN VDE 0293
black cores with continuous white
numbering
Ⴠ GN-YE conductor, 3 cores and above
in the outer layer
Ⴠ Cores stranded in layers with
optimal lay-length
Ⴠ Outer sheath of halogen-free
special polymer
Ⴠ Sheath colour grey (RAL 7001)
Ⴠ with meter marking
Ⴠ LS0H= Low Smoke Zero Halogen
Note
Ⴠ G = with green-yellow conductor
x = without green-yellow conductor (OZ)
Ⴠ Also available as a 0,6/1 kV cable
MEGAFLEX® 600
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Ⴠ screened analogue type:
MEGAFLEX® 500-C, confer page 398
Properties
Highly flame-retardant
Resistant to oils and greases
Resistant to UV and weathering
Hydrolysis resistant
Flexible, abrasion- and wear-resistant
Ozone-resistant, recycleable
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ Flame test acc. to DIN VDE 0482-332-3-24,
BS 4066 part 3, DIN EN 60332-3-24,
IEC 60332-3-24 (previously DIN VDE 0472
part 804 test method C)
Ⴠ Self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2 / IEC 60332-1 (previously
DIN VDE 0472 part 804 test method B),
CSA FT1
Ⴠ Corrosiveness of combustion gases
acc. to NF X 10-702
Ⴠ Halogen-free acc. to DIN VDE 0482
part 267 / DIN EN 50267-2-1 / IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Ⴠ Smoke density acc. to DIN VDE 0482
part 1034-1+2, DIN EN 61034-1+2,
IEC 61034-1+2, BS 7622 part 1+2
(previously DIN VDE 0472 part 816)
Ⴠ Oil-resistant to DIN VDE 0473-811-404/
DIN EN 60811-404
Ⴠ Hydrolysis-resistant to DIN EN 61234-1
Ⴠ Ozone-resistant to
DIN VDE 0473-811-403/DIN EN 60811-403
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Application
For fixed installation or flexible application, with free movements without forcing which do not constantly recur and without tensile stress, for high
mechanical strain. As a measuring and control cable primarily in machinery and plant construction, in air-conditoning systems, at the warehouse and
conveyor systems, in ship-building and in the renewable energies such as in the construction of wind power stations.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
13344
13345
13346
13347
13348
13349
13350
13351
No.cores x
cross-sec.
mm²
2 x 0,5
3 G 0,5
3 x 0,5
4 G 0,5
4 x 0,5
5 G 0,5
5 x 0,5
7 G 0,5
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
20
5,0
9,6
20
5,3
14,4
20
5,3
14,4
20
5,7
19,0
20
5,7
19,0
20
6,2
24,0
20
6,2
24,0
20
7,4
33,6
Weight
app.
kg / km
43,0
50,0
50,0
60,0
60,0
71,0
71,0
84,0
Part no.
13352
13353
13354
13355
13356
13357
13359
13360
No.cores x
cross-sec.
mm²
8 G 0,5
10 G 0,5
12 G 0,5
16 G 0,5
18 G 0,5
20 G 0,5
25 G 0,5
30 G 0,5
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
20
8,0
38,0
20
8,8
48,0
20
9,1
58,0
20
10,0
76,0
20
10,7
86,0
20
11,2
96,0
20
12,7
120,0
20
13,5
144,0
Weight
app.
kg / km
101,0
121,0
142,0
183,0
204,0
227,0
283,0
324,0
Continuation Ⴇ
394
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / Halogen-free Control Cables UL/CSA
MEGAFLEX® 500 halogen-free, flame retardant, oil-resistant,
UV-resistant, flexible, meter marking
Part no.
13361
13362
13363
13364
13365
13366
13367
13368
13369
13370
13371
13372
13373
13374
13375
13376
13377
13378
13379
13380
13381
13382
13383
13384
13385
13386
13387
13388
13389
13390
13392
13393
13394
13395
13396
13397
13398
13399
13400
13401
13402
13403
13404
13405
13406
13407
13408
13409
13410
13411
13412
13413
13414
13415
13416
13417
13418
13419
13420
13421
13422
13423
13425
13426
13427
13428
13429
13430
13431
13432
13433
13434
13435
13436
No.cores x
cross-sec.
mm²
34 G 0,5
37 G 0,5
41 G 0,5
42 G 0,5
50 G 0,5
61 G 0,5
65 G 0,5
2 x 0,75
3 G 0,75
3 x 0,75
4 G 0,75
4 x 0,75
5 G 0,75
5 x 0,75
7 G 0,75
7 x 0,75
8 G 0,75
10 G 0,75
12 G 0,75
16 G 0,75
18 G 0,75
20 G 0,75
25 G 0,75
30 G 0,75
34 G 0,75
37 G 0,75
41 G 0,75
42 G 0,75
50 G 0,75
61 G 0,75
65 G 0,75
2x1
3G1
3x1
4G1
4x1
5G1
7G1
8G1
10 G 1
12 G 1
16 G 1
18 G 1
20 G 1
25 G 1
34 G 1
37 G 1
41 G 1
42 G 1
50 G 1
61 G 1
65 G 1
2 x 1,5
3 G 1,5
3 x 1,5
4 G 1,5
5 G 1,5
7 G 1,5
8 G 1,5
10 G 1,5
12 G 1,5
16 G 1,5
18 G 1,5
20 G 1,5
25 G 1,5
34 G 1,5
37 G 1,5
50 G 1,5
61 G 1,5
65 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
20
14,5
163,0
20
14,5
178,0
20
15,8
197,0
20
15,8
202,0
20
17,3
240,0
20
18,5
293,0
20
19,4
312,0
19
5,4
14,4
19
5,7
21,6
19
5,7
21,6
19
6,2
29,0
19
6,2
29,0
19
6,8
36,0
19
6,8
36,0
19
8,1
50,0
19
8,1
50,0
19
8,9
58,0
19
9,6
72,0
19
9,9
86,0
19
11,2
115,0
19
11,9
130,0
19
12,6
144,0
19
14,1
180,0
19
15,4
216,0
19
16,4
245,0
19
16,4
260,0
19
17,6
296,0
19
17,6
302,0
19
19,8
360,0
19
20,9
439,0
19
21,8
468,0
18
5,7
19,2
18
6,0
29,0
18
6,0
29,0
18
6,6
38,4
18
6,6
38,4
18
7,2
48,0
18
8,6
67,0
18
9,4
77,0
18
10,4
96,0
18
10,7
115,0
18
12,0
154,0
18
12,7
173,0
18
13,5
192,0
18
15,2
240,0
18
17,4
326,0
18
17,4
355,0
18
18,9
394,0
18
18,9
403,0
18
21,0
480,0
18
22,2
586,0
18
23,2
628,0
16
6,3
29,0
16
6,6
43,0
16
6,6
43,0
16
7,2
58,0
16
7,9
72,0
16
9,5
101,0
16
10,4
115,0
16
11,3
144,0
16
11,7
173,0
16
13,3
230,0
16
14,0
259,0
16
14,9
288,0
16
16,8
360,0
16
19,4
490,0
16
19,4
533,0
16
23,4
720,0
16
24,8
878,0
16
25,8
936,0
14
7,6
48,0
14
8,3
72,0
14
9,1
96,0
14
10,2
120,0
Weight
app.
kg / km
367,0
381,0
417,0
454,0
519,0
635,0
694,0
47,0
56,0
56,0
69,0
69,0
83,0
83,0
114,0
114,0
136,0
172,0
183,0
241,0
266,0
291,0
374,0
450,0
517,0
541,0
611,0
621,0
742,0
853,0
909,0
63,0
74,0
74,0
90,0
90,0
109,0
151,0
184,0
224,0
243,0
314,0
361,0
387,0
496,0
670,0
713,0
784,0
824,0
952,0
1140,0
1201,0
70,0
94,0
94,0
112,0
141,0
191,0
224,0
282,0
311,0
392,0
450,0
497,0
630,0
842,0
897,0
1277,0
1460,0
1612,0
118,0
151,0
181,0
224,0
Part no.
13437
13438
13439
13440
13441
13442
13443
13444
13445
13446
13447
13448
13449
13450
13451
13452
13453
13454
13455
13456
13457
13458
13459
13460
13461
13462
13463
13464
13465
13466
13467
13468
13469
13470
13471
13472
13473
13474
13475
13476
13477
13478
13479
13480
13481
13482
13483
13484
13485
13486
13487
13488
13489
No.cores x
cross-sec.
mm²
7 G 2,5
8 G 2,5
10 G 2,5
12 G 2,5
16 G 2,5
18 G 2,5
20 G 2,5
25 G 2,5
30 G 2,5
2x4
3G4
4G4
5G4
7G4
8G4
10 G 4
12 G 4
16 G 4
18 G 4
2x6
3G6
4G6
5G6
7G6
2 x 10
3 G 10
4 G 10
5 G 10
7 G 10
2 x 16
3 G 16
4 G 16
5 G 16
7 G 16
3 G 25
4 G 25
5 G 25
3 G 35
4 G 35
5 G 35
3 G 50
4 G 50
5 G 50
3 G 70
4 G 70
5 G 70
3 G 95
4 G 95
5 G 95
3 G 120
4 G 120
3 G 150
4 G 150
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
14
12,1
168,0
14
13,2
192,0
14
14,6
240,0
14
15,2
288,0
14
16,8
384,0
14
18,1
432,0
14
19,0
480,0
14
22,2
600,0
14
22,9
720,0
12
9,2
77,0
12
9,9
115,0
12
11,0
154,0
12
12,1
192,0
12
13,3
269,0
12
15,9
307,0
12
17,3
384,0
12
18,3
461,0
12
20,2
614,0
12
21,8
691,0
10
10,8
115,0
10
11,7
173,0
10
13,0
230,0
10
14,5
288,0
10
16,0
403,0
8
14,0
192,0
8
15,0
288,0
8
16,8
384,0
8
18,7
480,0
8
20,6
672,0
6
16,5
307,0
6
17,6
461,0
6
19,7
641,0
6
21,9
768,0
6
24,4
1075,0
4
22,5
720,0
4
25,2
960,0
4
27,9
1200,0
2
26,3
1008,0
2
28,5
1344,0
2
31,2
1680,0
1
30,2
1440,0
1
34,0
1920,0
1
37,8
2400,0
2/0
37,0
2016,0
2/0
41,5
2688,0
2/0
46,2
3360,0
3/0
41,4
2736,0
3/0
46,2
3648,0
3/0
51,5
4560,0
4/0
45,7
3456,0
4/0
51,2
4608,0
300 kcmil
52,8
4320,0
300 kcmil
58,3
5760,0
Weight
app.
kg / km
316,0
370,0
451,0
499,0
720,0
769,0
911,0
1047,0
1280,0
199,0
247,0
299,0
369,0
463,0
601,0
698,0
790,0
1130,0
1280,0
266,0
360,0
429,0
529,0
631,0
440,0
550,0
708,0
862,0
1124,0
642,0
830,0
1060,0
1270,0
1794,0
1190,0
1594,0
2014,0
1590,0
2200,0
2693,0
2571,0
3087,0
3980,0
3207,0
4077,0
5501,0
4708,0
5590,0
6972,0
5515,0
7100,0
6279,0
7781,0
N
Dimensions and specifications may be changed without prior notice. (RA03)
Suitable accessories can be found in Chapter X.
• Cable Gland - HELUTOP® HT-E
395
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / Halogen-free Control Cables UL/CSA
MEGAFLEX® 600 halogen-free, flame retardant, oil-resistant, UV-resistant,
flexible, meter marking
Technical data
Ⴠ Halogen-free flexible control cable to
UL-Style 20234, UL-Std.758
Ⴠ Temperature range
flexing -30°C to +80°C
fixed installation -40°C to +80°C
Ⴠ Nominal voltage U0/U 600/1000 V
Ⴠ Test voltage 4000 V
Ⴠ Minimum bending radius
flexing 10x cable Ø
fixed installation 4x cable Ø
Ⴠ Flexibility
Alternate bending test acc. to
DIN VDE 0473-396 / DIN EN 50396
Cable structure
Ⴠ Bare copper, fine wire conductors, to
DIN VDE 0295 cl.5, BS 6360 cl.5 and
IEC 60228 cl.5
Ⴠ Core insulation of halogen-free special
polymer
Ⴠ Core identification to DIN VDE 0293
black cores with continuous white
numbering
Ⴠ GN-YE conductor, 3 cores and above
in the outer layer
Ⴠ Cores stranded in layer with optimal
lay-length
Ⴠ Outer sheath, halogen-free special polymer
Ⴠ Sheath colour black (RAL 9005)
Ⴠ with meter marking
Properties
Ⴠ Halogen-free
Ⴠ Highly flame-retardant
Ⴠ Resistant to oils and greases
Ⴠ Resistant to UV and weathering
Ⴠ Hydrolysis resistant
Ⴠ Flexible, abrasion- and wear-resistant
Ⴠ Ozone-resistantRecycleable
Tests
Ⴠ Flame test acc. to DIN VDE 0482-332-3-24,
BS 4066 part 3, DIN EN 60332-3-24,
IEC 60332-3-24 (previously DIN VDE 0472
part 804 test method C)
Ⴠ Self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/IEC 60332-1 (previously
DIN VDE 0472 part 804 test method B)
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Ⴠ Corrosiveness of combustion gases
acc. to NF X 10-702
Ⴠ Halogen-free acc. to DIN VDE 0482
part 267/ EN 50267-2-1/ IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Ⴠ Smoke density acc. to DIN VDE 0482
part 1034-1+2, DIN EN 61034-1+2/
IEC 61034-1+2, BS 7622 part 1+2
(previously DIN VDE 0472 part 816)
Ⴠ Oil-resistant to DIN VDE 0473-811-404/
DIN EN 60811-404
Ⴠ Hydrolysis-resistant to DIN EN 61234-1
Ⴠ Ozone-resistant to
DIN VDE 0473-811-403/DIN EN 60811-403
Note
Ⴠ G = with green-yellow conductor
x = without green-yellow conductor
Ⴠ screened analogue type:
MEGAFLEX® 600-C, confer page 400
Application
For fixed installation or flexible application, with occasional not permanently recurring free movement without forced motion and without tensile
stress, for high mechanical strain. As a measuring and control cable in tool machinery, conveyor belts and production lines, plant engineering, climate
engineering, in foundries and steel mills. Especially suited for wind power plant and computer equipment.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
13200
13201
13202
13203
13204
13205
13206
13207
No.cores x
cross-sec.
mm²
2 x 0,5
3 G 0,5
3 x 0,5
4 G 0,5
4 x 0,5
5 G 0,5
5 x 0,5
7 G 0,5
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
20
6,4
9,6
20
6,8
14,4
20
6,8
14,4
20
7,6
19,0
20
7,6
19,0
20
8,2
24,0
20
8,2
24,0
20
9,8
33,6
Weight
app.
kg / km
56,0
68,0
68,0
100,0
100,0
117,0
117,0
138,0
Part no.
13208
13209
13210
13211
13212
13213
13214
13215
No.cores x
cross-sec.
mm²
8 G 0,5
10 G 0,5
12 G 0,5
16 G 0,5
18 G 0,5
20 G 0,5
25 G 0,5
30 G 0,5
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
20
10,7
38,0
20
11,6
48,0
20
12,2
58,0
20
13,7
76,0
20
14,4
86,0
20
15,3
96,0
20
17,2
120,0
20
18,0
144,0
Weight
app.
kg / km
150,0
176,0
200,0
250,0
276,0
293,0
335,0
348,0
Continuation Ⴇ
396
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / Halogen-free Control Cables UL/CSA
MEGAFLEX® 600 halogen-free, flame retardant, oil-resistant, UV-resistant,
flexible, meter marking
Part no.
13216
13217
13218
13219
13220
13221
13222
13223
13224
13225
13226
13227
13228
13229
13230
13231
13232
13233
13234
13235
13236
13237
13238
13239
13241
13242
13243
13244
13245
13246
13247
13248
13249
13250
13251
13252
13253
13254
13255
13256
13257
13258
13259
13260
13261
13262
13263
13264
13265
13266
13267
13268
13269
13270
13271
13272
13273
13274
13275
13276
13277
13278
13279
13280
No.cores x
cross-sec.
mm²
34 G 0,5
37 G 0,5
41 G 0,5
42 G 0,5
50 G 0,5
61 G 0,5
65 G 0,5
2 x 0,75
3 G 0,75
3 x 0,75
4 G 0,75
4 x 0,75
5 G 0,75
5 x 0,75
7 G 0,75
7 x 0,75
8 G 0,75
10 G 0,75
12 G 0,75
16 G 0,75
18 G 0,75
20 G 0,75
25 G 0,75
30 G 0,75
34 G 0,75
37 G 0,75
41 G 0,75
42 G 0,75
50 G 0,75
61 G 0,75
65 G 0,75
2x1
3G1
3x1
4G1
4x1
5G1
7G1
8G1
10 G 1
12 G 1
16 G 1
18 G 1
20 G 1
25 G 1
34 G 1
37 G 1
41 G 1
42 G 1
50 G 1
61 G 1
65 G 1
2 x 1,5
3 G 1,5
3 x 1,5
4 G 1,5
5 G 1,5
7 G 1,5
8 G 1,5
10 G 1,5
12 G 1,5
16 G 1,5
18 G 1,5
20 G 1,5
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
20
19,8
163,0
20
15,0
178,0
20
21,3
197,0
20
21,2
202,0
20
23,4
240,0
20
26,0
293,0
20
26,8
312,0
19
6,8
14,4
19
7,2
21,6
19
7,2
21,6
19
8,0
29,0
19
8,0
29,0
19
8,8
36,0
19
8,8
36,0
19
10,7
50,0
19
10,7
50,0
19
11,5
58,0
19
12,7
72,0
19
13,1
86,0
19
14,6
115,0
19
15,6
130,0
19
16,6
144,0
19
18,9
180,0
19
15,4
216,0
19
21,5
245,0
19
21,5
260,0
19
23,2
296,0
19
23,2
302,0
19
25,6
360,0
19
28,2
439,0
19
29,0
468,0
18
7,4
19,2
18
8,0
29,0
18
8,0
29,0
18
8,8
38,4
18
8,8
38,4
18
9,8
48,0
18
11,7
67,0
18
12,8
77,0
18
14,3
96,0
18
14,5
115,0
18
16,5
154,0
18
17,3
173,0
18
18,4
192,0
18
21,1
240,0
18
24,0
326,0
18
24,3
355,0
18
25,9
394,0
18
25,9
403,0
18
28,5
480,0
18
31,4
586,0
18
32,5
628,0
16
8,4
29,0
16
9,1
43,0
16
9,1
43,0
16
9,9
58,0
16
11,0
72,0
16
13,3
101,0
16
14,5
115,0
16
16,1
144,0
16
16,6
173,0
16
18,5
230,0
16
19,7
259,0
16
20,9
288,0
Weight
app.
kg / km
520,0
561,0
590,0
595,0
715,0
840,0
880,0
66,0
74,0
74,0
126,0
126,0
140,0
140,0
190,0
190,0
212,0
238,0
257,0
304,0
362,0
394,0
486,0
450,0
638,0
696,0
750,0
770,0
895,0
1070,0
1110,0
80,0
96,0
96,0
100,0
100,0
130,0
170,0
230,0
270,0
290,0
360,0
405,0
450,0
570,0
750,0
790,0
890,0
900,0
1100,0
1266,0
1560,0
95,0
112,0
112,0
139,0
170,0
225,0
250,0
300,0
370,0
450,0
520,0
600,0
Part no.
13281
13282
13283
13284
13285
13286
13287
13288
13289
13290
13291
13292
13293
13294
13295
13296
13297
13298
13299
13300
13301
13302
13303
13304
13305
13306
13307
13308
13309
13310
13311
13312
13313
13314
13315
13316
13317
13318
13319
13320
13321
13322
13323
13324
13325
13326
13327
13328
13329
13330
13331
13332
13333
13334
13335
13336
13337
13338
13339
13340
13341
13342
13343
No.cores x
cross-sec.
mm²
25 G 1,5
34 G 1,5
37 G 1,5
50 G 1,5
61 G 1,5
65 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
8 G 2,5
10 G 2,5
12 G 2,5
16 G 2,5
18 G 2,5
20 G 2,5
25 G 2,5
30 G 2,5
2x4
3G4
4G4
5G4
7G4
8G4
10 G 4
12 G 4
16 G 4
18 G 4
2x6
3G6
4G6
5G6
7G6
2 x 10
3 G 10
4 G 10
5 G 10
7 G 10
2 x 16
3 G 16
4 G 16
5 G 16
7 G 16
3 G 25
4 G 25
5 G 25
3 G 35
4 G 35
5 G 35
3 G 50
4 G 50
5 G 50
3 G 70
4 G 70
5 G 70
3 G 95
4 G 95
5 G 95
3 G 120
4 G 120
3 G 150
4 G 150
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
16
23,9
360,0
16
27,2
490,0
16
29,4
533,0
16
32,5
720,0
16
35,7
878,0
16
36,8
936,0
14
9,4
48,0
14
9,9
72,0
14
11,1
96,0
14
12,4
120,0
14
15,0
168,0
14
16,1
192,0
14
17,0
240,0
14
18,4
288,0
14
19,4
384,0
14
22,0
432,0
14
32,2
480,0
14
26,9
600,0
14
28,1
720,0
12
11,4
77,0
12
12,3
115,0
12
13,8
154,0
12
15,3
192,0
12
16,8
269,0
12
20,0
307,0
12
21,6
384,0
12
22,9
461,0
12
23,6
614,0
12
24,2
691,0
10
13,1
115,0
10
14,1
173,0
10
15,6
230,0
10
17,3
288,0
10
19,3
403,0
8
15,4
192,0
8
16,5
288,0
8
18,1
384,0
8
20,5
480,0
8
22,5
672,0
6
18,3
307,0
6
19,6
461,0
6
21,7
641,0
6
24,2
768,0
6
25,7
1075,0
4
24,0
720,0
4
26,9
960,0
4
29,4
1200,0
2
26,2
1008,0
2
29,4
1344,0
2
32,8
1680,0
1
31,6
1440,0
1
35,5
1920,0
1
40,0
2400,0
2/0
36,7
2016,0
2/0
40,7
2688,0
2/0
45,7
3360,0
3/0
41,2
2736,0
3/0
46,2
3648,0
3/0
50,7
4560,0
4/0
45,9
3456,0
4/0
50,3
4608,0
300 kcmil
52,7
4320,0
300 kcmil
58,8
5760,0
Weight
app.
kg / km
730,0
950,0
1094,0
1400,0
1700,0
1900,0
160,0
175,0
203,0
251,0
330,0
400,0
461,0
553,0
742,0
795,0
924,0
1110,0
1370,0
180,0
230,0
310,0
410,0
540,0
710,0
760,0
860,0
910,0
980,0
205,0
370,0
430,0
650,0
860,0
330,0
660,0
790,0
960,0
1300,0
580,0
700,0
1100,0
1600,0
1890,0
1450,0
1600,0
2050,0
1900,0
2400,0
2900,0
2700,0
3400,0
4361,0
3300,0
4400,0
5807,0
5050,0
6010,0
7752,0
5620,0
7500,0
6390,0
6840,0
N
Dimensions and specifications may be changed without prior notice. (RA03)
Suitable accessories can be found in Chapter X.
• Cable Gland - HELUTOP® HT-E
397
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / Halogen-free Control Cables UL/CSA
MEGAFLEX® 500-C halogen-free, flame retardant, oil-resistant,
UV-resistant, flexible, screened, EMC-preferred types, meter marking
Technical data
Ⴠ Halogen-free flexible control cable
adapted to
DIN VDE 0285-525-3-11 /
DIN EN 50525-3-11,
to UL-Style 20939, UL-Std.758
Ⴠ Temperature range
flexing -30°C to +80°C
fixed installation -40°C to +80°C
Ⴠ Nominal voltage
U0/U 300/500 V
UL/CSA 600 V
Ⴠ Test voltage 3000 V
Ⴠ Coupling resistance
max. 250 Ohm/km
Ⴠ Minimum bending radius
flexing 10x cable Ø
fixed installation 4x cable Ø
Ⴠ Flexibility
Alternate bending test acc. to
DIN VDE 0473-396 / DIN EN 50396
Cable structure
Ⴠ Bare copper, fine wire conductors, to
DIN VDE 0295 cl.5, BS 6360 cl.5 and
IEC 60228 cl.5
Ⴠ Core insulation of halogen-free
special polymer
Ⴠ Core identification to DIN VDE 0293
black cores with continuous white
numbering
Ⴠ GN-YE conductor, 3 cores and above
in the outer layer
Ⴠ Cores stranded in layers with
optimal lay-length
Ⴠ Separating foil
Ⴠ Tinned copper braided screen,
approx. 85% coverage
Ⴠ Outer sheath of halogen-free
special polymer
Ⴠ Sheath colour grey (RAL 7001)
Ⴠ with meter marking
Ⴠ LS0H= Low Smoke Zero Halogen
Note
Ⴠ G = with green-yellow conductor
x = without green-yellow conductor (OZ)
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Ⴠ unscreened analogue type:
MEGAFLEX® 500, confer page 394
Properties
Halogen-free
Highly flame-retardant
Resistant to oils and greases
Resistant to UV and weathering
Flexible, abrasion- and wear-resistant
Ozone-resistant
Recycleable
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ Flame test acc. to DIN VDE 0482-332-3-24,
BS 4066 part 3, DIN EN 60332-3-24,
IEC 60332-3-24 (previously DIN VDE 0472
part 804 test method C)
Ⴠ Self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (previously
DIN VDE 0472 part 804 test method B)
CSA FT1
Ⴠ Corrosiveness of combustion gases acc. to
NF X 10-702
Ⴠ Halogen-free acc. to DIN VDE 0482
part 267, DIN EN 50267-2-1, IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Ⴠ Smoke density acc. to DIN VDE 0482
part 1034-1+2, DIN EN 61034-1+2,
IEC 61034-1+2, BS 7622 part 1+2
(previously DIN VDE 0472 part 816)
Ⴠ Oil-resistant to DIN VDE 0473-811-404 /
DIN EN 60811-404
Ⴠ Hydrolysis resistant to DIN EN 61234-1
Ⴠ Ozone-resistant to DIN VDE 0473-811-403/
DIN EN 60811-403
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Application
For fixed installation or flexible application that does not permanently recurring free movement without forced motion and without tensile stress, for
high mechanical strain. As a measuring and control cable e. g. in machine and plant engineering, air conditioning in the warehouse and materials
handling, shipbuilding and in the newable energies such as wind power stations.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
13500
13501
13502
13503
13504
13505
13506
13507
No.cores x
cross-sec.
mm²
2 x 0,5
3 G 0,5
3 x 0,5
4 G 0,5
4 x 0,5
5 G 0,5
5 x 0,5
7 G 0,5
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
20
5,7
35,0
20
6,0
42,0
20
6,0
42,0
20
6,5
47,0
20
6,5
47,0
20
7,0
56,0
20
7,0
56,0
20
7,9
69,0
Weight
app.
kg / km
46,0
56,0
56,0
62,0
62,0
75,0
75,0
98,0
Part no.
13508
13509
13510
13511
13512
13514
13515
No.cores x
cross-sec.
mm²
8 G 0,5
10 G 0,5
12 G 0,5
16 G 0,5
18 G 0,5
20 G 0,5
25 G 0,5
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
20
8,5
80,0
20
9,3
94,0
20
9,6
108,0
20
10,7
129,0
20
11,2
145,0
20
11,9
172,0
20
13,4
240,0
Weight
app.
kg / km
116,0
135,0
158,0
210,0
216,0
240,0
315,0
Continuation Ⴇ
398
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / Halogen-free Control Cables UL/CSA
MEGAFLEX® 500-C halogen-free, flame retardant, oil-resistant,
UV-resistant, flexible, screened, EMC-preferred types, meter marking
Part no.
13516
13517
13518
13519
13520
13521
13522
13523
13524
13525
13526
13527
13528
13529
13530
13531
13532
13533
13534
13535
13536
13537
13538
13539
13540
13541
13542
13543
13544
13545
13546
13547
13548
13549
13550
13552
13554
13556
13557
13558
13559
13560
13561
13562
13563
13565
No.cores x
cross-sec.
mm²
2 x 0,75
3 G 0,75
3 x 0,75
4 G 0,75
4 x 0,75
5 G 0,75
5 x 0,75
7 G 0,75
7 x 0,75
8 G 0,75
10 G 0,75
12 G 0,75
16 G 0,75
18 G 0,75
20 G 0,75
25 G 0,75
2x1
3G1
3x1
4G1
4x1
5G1
7G1
8G1
10 G 1
12 G 1
16 G 1
18 G 1
20 G 1
25 G 1
2 x 1,5
3 G 1,5
3 x 1,5
4 G 1,5
5 G 1,5
7 G 1,5
8 G 1,5
10 G 1,5
12 G 1,5
16 G 1,5
18 G 1,5
20 G 1,5
25 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
19
6,1
40,0
19
6,4
52,0
19
6,4
52,0
19
6,9
60,0
19
6,9
60,0
19
7,4
71,0
19
7,4
71,0
19
8,6
91,0
19
8,6
91,0
19
9,4
110,0
19
10,2
137,0
19
10,4
142,0
19
11,6
200,0
19
12,4
212,0
19
12,9
238,0
19
14,8
281,0
18
6,4
50,0
18
6,7
60,0
18
6,7
60,0
18
7,3
71,0
18
7,3
71,0
18
7,8
88,0
18
9,1
111,0
18
9,9
127,0
18
10,8
150,0
18
11,2
184,0
18
12,3
209,0
18
13,2
260,0
18
13,8
317,0
18
15,8
349,0
16
7,0
63,0
16
7,3
80,0
16
7,3
80,0
16
7,9
97,0
16
8,6
119,0
16
10,2
147,0
16
11,1
170,0
16
12,0
193,0
16
12,5
267,0
16
13,8
315,0
16
15,0
374,0
16
15,7
396,0
16
18,0
526,0
14
8,3
96,0
14
9,0
144,0
14
9,8
148,0
Weight
app.
kg / km
60,0
68,0
68,0
78,0
78,0
95,0
95,0
130,0
130,0
145,0
180,0
203,0
275,0
290,0
320,0
413,0
66,0
80,0
80,0
100,0
100,0
130,0
160,0
197,0
232,0
260,0
346,0
382,0
440,0
540,0
88,0
100,0
100,0
125,0
158,0
210,0
244,0
315,0
340,0
424,0
480,0
545,0
702,0
132,0
168,0
195,0
Part no.
13566
13567
13568
13569
13570
13571
13572
13573
13574
13575
13576
13577
13578
13579
13580
13581
13582
13583
13584
13585
13586
13587
13588
13589
13590
13591
13592
13593
13594
13595
13596
13597
No.cores x
cross-sec.
mm²
5 G 2,5
7 G 2,5
8 G 2,5
10 G 2,5
12 G 2,5
2x4
3G4
4G4
5G4
7G4
2x6
3G6
4G6
5G6
7G6
2 x 10
3 G 10
4 G 10
5 G 10
7 G 10
2 x 16
3 G 16
4 G 16
5 G 16
7 G 16
4 G 25
4 x 35
4 G 50
4 G 70
4 G 95
4 G 120
4 G 150
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
14
10,9
181,0
14
12,9
255,0
17
13,8
285,0
14
15,8
340,0
14
15,9
441,0
12
9,8
120,0
12
10,6
174,0
12
11,5
230,0
12
12,7
273,0
12
13,9
316,0
10
11,5
173,0
10
12,4
240,0
10
13,8
305,0
10
15,7
439,0
10
16,6
505,0
8
14,9
255,0
8
15,9
350,0
8
17,8
535,0
8
19,6
592,0
8
21,6
810,0
6
17,3
422,0
6
18,5
585,0
6
20,8
740,0
6
22,9
895,0
6
25,0
1282,0
4
26,2
1140,0
2
30,4
1576,0
1
34,6
2155,0
2/0
41,3
3120,0
3/0
46,2
4043,0
4/0
51,0
5069,0
300 kcmil
59,0
5792,0
Weight
app.
kg / km
256,0
345,0
390,0
482,0
572,0
220,0
251,0
305,0
388,0
504,0
270,0
351,0
464,0
546,0
670,0
461,0
574,0
785,0
914,0
1308,0
670,0
911,0
1105,0
1293,0
2149,0
1911,0
2542,0
3550,0
4939,0
6690,0
8453,0
9104,0
Dimensions and specifications may be changed without prior notice. (RA03)
N
Suitable accessories can be found in Chapter X.
• Cable Gland - HELUTOP HT-E
®
399
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / Halogen-free Control Cables UL/CSA
MEGAFLEX® 600-C halogen-free, flame retardant, oil-resistant,
UV-resistant, flexible, meter marking
Technical data
Ⴠ Halogen-free flexible control cable to
UL-Style 20234, UL-Std.758
Ⴠ Temperature range
flexing -30°C to +80°C
fixed installation -40°C to +80°C
Ⴠ Nominal voltage U0/U 600/1000 V
Ⴠ Test voltage 4000 V
Ⴠ Minimum bending radius
flexing 10x cable Ø
fixed installation 4x cable Ø
Ⴠ Flexibility
Alternate bending test acc. to
DIN VDE 0473-396 / DIN EN 50396
Ⴠ Coupling resistance
max. 250 Ohm/km
Cable structure
Ⴠ Bare copper, fine wire conductors, to
DIN VDE 0295 cl.5, BS 6360 cl.5 and
IEC 60228 cl.5
Ⴠ Core insulation of halogen-free special
polymer
Ⴠ Core identification to DIN VDE 0293
black cores with continuous white
numbering
Ⴠ GN-YE conductor, 3 cores and above
in the outer layer
Ⴠ Cores stranded in layer with optimal
lay-length
Ⴠ Separating foil
Ⴠ Tinned copper braided screening,
coverage approx. 85%
Ⴠ Outer sheath, halogen-free special polymer
Ⴠ Sheath colour black (RAL 9005)
Ⴠ with meter marking
Properties
Ⴠ Halogen-free
Ⴠ Highly flame-retardant
Ⴠ Resistant to oils and greases
Ⴠ Resistant to UV and weathering
Ⴠ Flexible, abrasion- and wear-resistant
Ⴠ Ozone-resistant
Ⴠ Recycleable
Tests
Ⴠ Flame test acc. to DIN VDE 0482-332-3-24,
BS 4066 part 3, DIN EN 60332-3-24,
IEC 60332-3-24 (previously DIN VDE 0472
part 804 test method C)
Ⴠ Self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/IEC 60332-1 (previously
DIN VDE 0472 part 804 test method B)
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Ⴠ Corrosiveness of combustion gases
acc. to NF X 10-702
Ⴠ Halogen-free according to DIN VDE 0482
part 267/ EN 50267-2-1/ IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Ⴠ Smoke density acc. to DIN VDE 0482
part 1034-1+2, DIN EN 61034-1+2/
IEC 61034-1+2, BS 7622 part 1+2
(previously DIN VDE 0472 part 816)
Ⴠ Oil-resistant to
DIN VDE 0473-811-404/DIN EN 60811-404
Ⴠ hydrolysebeständig nach DIN EN 61234-1
Ⴠ Ozone-resistant to
DIN VDE 0473-811-403/DIN EN 60811-403
Note
Ⴠ G = with green-yellow conductor
x = without green-yellow conductor
Ⴠ unscreened analogue type:
MEGAFLEX® 600, confer page 396
Application
For fixed installation or flexible application, with occasional not permanently recurring free movement without forced motionand without tensile stress,
for high mechanical strain. As a measuring and control cable in tool machinery, conveyor belts and production lines, plant engineering, climate
engineering,in foundries and steel mills. Especially suited for wind power plant and computer equipment.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
15217
15218
15219
15220
15221
15222
15223
15224
No.cores x
cross-sec.
mm²
2 x 0,5
3 G 0,5
3 x 0,5
4 G 0,5
4 x 0,5
5 G 0,5
5 x 0,5
7 G 0,5
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
20
6,9
35,0
20
7,3
42,0
20
7,3
42,0
20
8,1
47,0
20
8,1
47,0
20
8,7
56,0
20
8,7
56,0
20
10,3
69,0
Weight
app.
kg / km
46,0
56,0
56,0
62,0
62,0
75,0
75,0
98,0
Part no.
15225
15226
15227
15228
15229
15230
15231
15232
No.cores x
cross-sec.
mm²
10 G 0,5
12 G 0,5
18 G 0,5
20 G 0,5
25 G 0,5
2 x 0,75
3 G 0,75
3 x 0,75
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
20
12,1
94,0
20
12,7
108,0
20
14,9
145,0
20
15,8
172,0
20
17,7
240,0
18
7,3
40,0
18
7,7
52,0
18
7,7
52,0
Weight
app.
kg / km
135,0
158,0
216,0
240,0
315,0
60,0
68,0
68,0
Continuation Ⴇ
400
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / Halogen-free Control Cables UL/CSA
MEGAFLEX® 600-C halogen-free, flame retardant, oil-resistant,
UV-resistant, flexible, meter marking
Part no.
15233
15234
15235
15236
15237
15238
15239
15240
15241
15242
15243
15244
15245
15246
15247
15248
15249
15250
15251
15252
15253
15254
15255
15256
15257
15258
No.cores x
cross-sec.
mm²
4 G 0,75
4 x 0,75
5 G 0,75
5 x 0,75
7 G 0,75
7 x 0,75
12 G 0,75
18 G 0,75
20 G 0,75
25 G 0,75
2x1
3G1
3x1
4G1
4G1
5G1
10 G 1
12 G 1
18 G 1
20 G 1
25 G 1
2 x 1,5
3 G 1,5
3 x 1,5
4 G 1,5
5 G 1,5
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
18
8,5
60,0
18
8,5
60,0
18
9,3
71,0
18
9,3
71,0
18
10,7
91,0
18
10,7
91,0
18
13,1
142,0
18
16,2
212,0
18
17,2
238,0
18
19,5
281,0
17
8,0
50,0
17
8,6
60,0
17
8,6
60,0
17
9,4
71,0
17
9,4
71,0
17
10,4
88,0
17
14,9
150,0
17
14,5
184,0
17
17,9
260,0
17
19,0
317,0
17
21,7
349,0
16
9,0
63,0
16
9,7
80,0
16
9,7
80,0
16
10,5
97,0
16
11,6
119,0
Weight
app.
kg / km
78,0
78,0
95,0
95,0
130,0
130,0
203,0
290,0
320,0
413,0
66,0
80,0
80,0
100,0
100,0
130,0
232,0
260,0
382,0
440,0
540,0
88,0
100,0
100,0
125,0
158,0
Part no.
15259
15260
15261
15262
15263
15264
15265
15266
15267
15268
15269
15270
15271
15272
15273
15274
15275
15276
15277
15278
15279
15280
15281
15282
15283
No.cores x
cross-sec.
mm²
7 G 1,5
10 G 1,5
12 G 1,5
18 G 1,5
20 G 1,5
25 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 x 2,5
7 G 2,5
10 G 2,5
12 G 2,5
3G4
4G4
5G4
7G4
3G6
4G6
5G6
7G6
3 G 10
4 G 10
5 G 10
7 G 10
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
16
13,9
147,0
16
16,7
193,0
16
17,2
267,0
16
20,5
374,0
16
21,7
396,0
16
24,7
526,0
14
10,2
96,0
14
10,7
144,0
14
11,9
148,0
14
13,2
181,0
14
15,8
255,0
14
17,0
340,0
14
19,2
441,0
12
13,1
174,0
12
14,6
230,0
12
16,1
273,0
12
17,6
316,0
10
14,9
240,0
10
16,4
305,0
10
18,1
439,0
10
20,1
505,0
8
16,6
350,0
8
18,1
535,0
8
20,6
592,0
8
22,6
810,0
Weight
app.
kg / km
210,0
315,0
340,0
480,0
545,0
702,0
132,0
168,0
195,0
256,0
345,0
482,0
572,0
251,0
305,0
388,0
504,0
351,0
464,0
546,0
670,0
574,0
785,0
914,0
1308,0
Dimensions and specifications may be changed without prior notice. (RA03)
Suitable accessories can be found in Chapter X.
• Cable Gland - HELUTOP® HT-E
N
401
CW&A Edition 27 (published 01.04.2015)
UL/CSA DATA CABLES
402
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / Data Cables UL/CSA
Command Cable UL (LiYY) Style 2464/300 V, (80°C)
Technical data
Ⴠ Special PVC command cable, approved to
UL-Style 2464, cores acc. to
AWG 26-20 to UL-Style 1061/1729
AWG 18-16 to UL-Style 1007/1569
Ⴠ Temperature range
flexing -10°C to +80°C
fixed installation -20°C to +80°C
Ⴠ Nominal voltage 300 V
Ⴠ Test voltage 1500 V
Ⴠ Breakdown voltage min. 3000 V
Ⴠ Minimum bending radius
fixed 7,5x cable Ø
flexing 15x cable Ø
Cable structure
Ⴠ Tinned copper, fine wire conductors
AWG 26-20, ASTM-B 174-95 class J-M,
AWG 18-16 ASTM-B 286
Conductor make-up to:
0,14 mm² = 7x0,162 mm
0,23 mm² = 7x0,202 mm
0,34 mm² = 7x0,254 mm
0,56 mm² = 7x0,32 mm
0,82 mm² = 19x0,235 mm
1,30 mm² = 19x0,31 mm
Ⴠ Core insulation of special PVC class 43
respectively semirigid acc. to UL-Std.1581
tab.50.182 and 50.183
Ⴠ Core identification to DIN 47100 or
international colour code
Ⴠ Cores stranded in layers with
optimal lay-length
Ⴠ Outer sheath of special PVC class 43
acc. to UL-Std.1581 tab.50.182
Ⴠ Sheath colour
black (international colour code)
grey (DIN 47100 / preferred type for stock)
Properties
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ PVC flame retardant according to
UL VW-1, CSA FT1
Ⴠ Conditionally resistant to
Oil
Solvents
Acids
Lyes
Note
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Ⴠ screened analogue type:
command cable UL (LiYCY),
confer page 413
Application
As a flexible connector and connecting cable, as control, signal and measuring line of machine tools, conveyor belts and plant construction, air
conditioning systems, in foundries and steel mills.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
Sheath
colour
grey
83137
83138
83139
83140
83141
83142
83143
83144
83145
83146
83147
83153
83154
83155
83156
83157
83158
83159
83160
83161
83162
83163
83169
83170
83171
83172
83173
83174
83175
83176
83177
83178
83179
83185
83186
83187
Part no.
Sheath
colour
black
83045
83046
83047
83048
83049
83050
83055
83056
83057
83058
83059
83130
83131
83132
83133
83134
83135
83136
83371
83372
83373
83374
83375
83376
83377
83378
83379
83380
83381
83382
83383
83384
83385
83386
83387
83388
No.cores x
cross-sec.
mm²
AWG-No. Outer Ø Cop.
Weight
app.
weight app.
mm
kg / km kg / km
2 x 0,14
3 x 0,14
4 x 0,14
6 x 0,14
10 x 0,14
12 x 0,14
16 x 0,14
18 x 0,14
24 x 0,14
27 x 0,14
30 x 0,14
2 x 0,23
3 x 0,23
4 x 0,23
6 x 0,23
10 x 0,23
12 x 0,23
16 x 0,23
18 x 0,23
24 x 0,23
27 x 0,23
30 x 0,23
2 x 0,34
3 x 0,34
4 x 0,34
6 x 0,34
10 x 0,34
12 x 0,34
16 x 0,34
18 x 0,34
24 x 0,34
27 x 0,34
30 x 0,34
2 x 0,56
3 x 0,56
4 x 0,56
26
26
26
26
26
26
26
26
26
26
26
24
24
24
24
24
24
24
24
24
24
24
22
22
22
22
22
22
22
22
22
22
22
20
20
20
3,6
3,8
4,0
4,6
5,6
5,8
6,3
6,6
7,5
7,6
8,0
3,8
4,0
4,3
4,9
6,0
6,2
6,8
7,1
8,1
8,4
8,9
4,1
4,3
4,6
5,4
6,6
6,8
7,5
8,1
9,4
9,7
10,2
4,6
4,8
5,2
3,6
4,0
5,4
8,1
13,4
16,2
21,5
34,4
32,4
36,3
40,4
4,6
7,1
9,4
14,2
23,8
28,5
38,1
43,1
59,7
64,7
71,9
6,5
9,8
13,0
19,6
32,5
39,1
52,0
59,0
79,0
88,0
97,8
9,8
14,6
19,4
13,0
15,0
18,0
25,0
38,0
46,0
56,0
62,0
82,0
97,0
110,0
16,0
19,0
23,0
32,0
55,0
60,0
75,0
82,0
116,0
140,0
150,0
25,0
30,0
45,0
60,0
80,0
105,0
130,0
140,0
190,0
207,0
225,0
30,0
33,0
41,0
Part no.
Sheath
colour
grey
83188
83189
83190
83191
83192
83193
83194
83195
83201
83202
83203
83204
83205
83206
83207
83208
83209
83210
83211
83217
83218
83219
83220
83221
83222
83223
83224
83225
83226
83227
Part no.
Sheath
colour
black
83389
83390
83391
83392
83393
83394
83395
83396
83397
83398
83399
83474
83475
83476
83477
83478
83479
83480
83481
83482
83483
83484
83491
83492
83493
83494
83495
83496
83497
83498
No.cores x
cross-sec.
mm²
6 x 0,56
10 x 0,56
12 x 0,56
16 x 0,56
18 x 0,56
24 x 0,56
27 x 0,56
30 x 0,56
2 x 0,82
3 x 0,82
4 x 0,82
6 x 0,82
10 x 0,82
12 x 0,82
16 x 0,82
18 x 0,82
24 x 0,82
27 x 0,82
30 x 0,82
2 x 1,3
3 x 1,3
4 x 1,3
6 x 1,3
10 x 1,3
12 x 1,3
16 x 1,3
18 x 1,3
24 x 1,3
27 x 1,3
30 x 1,3
AWG-No. Outer Ø Cop.
Weight
app.
weight app.
mm
kg / km kg / km
20
20
20
20
20
20
20
20
18
18
18
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
16
16
16
6,1
7,6
7,8
8,7
9,3
10,9
11,2
11,8
6,1
6,4
6,9
8,1
10,4
10,9
12,2
13,0
15,2
15,8
16,3
6,6
7,0
7,6
9,2
11,8
12,2
13,7
14,6
17,0
17,6
18,6
29,0
48,2
58,2
77,3
87,0
116,3
129,8
144,6
15,2
23,2
31,3
47,0
78,2
94,0
125,1
141,1
188,2
212,0
235,6
24,4
37,1
49,4
74,2
124,0
149,0
198,7
224,0
298,4
336,0
373,6
N
65,0
102,0
120,0
152,0
168,0
224,0
260,0
300,0
50,0
62,0
72,0
100,0
180,0
182,0
240,0
270,0
370,0
400,0
470,0
70,0
90,0
110,0
160,0
250,0
300,0
400,0
450,0
650,0
680,0
750,0
Dimensions and specifications may be changed without prior notice. (RN02)
403
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / Data Cables UL/CSA
Command Cable UL (LiYY) Style 2516, 600 V, 105°C
Technical data
Ⴠ Special PVC command cable, approved to
UL-Style 2516
Ⴠ Temperature range
flexing -10°C to +105°C
fixed installation -20°C to +105°C
Ⴠ Nominal voltage 600 V
Ⴠ Test voltage 2000 V
Ⴠ Breakdown voltage min. 4000 V
Ⴠ Minimum bending radius
fixed 7,5x cable Ø
flexing 15x cable Ø
Cable structure
Ⴠ Tinned copper, fine wire conductors
acc. to ASTM-B 174, class J-K
Conductor make-up to:
2,08 mm² = 41x0,254 mm
3,20 mm² = 65x0,254 mm
Ⴠ Core insulation of special PVC class 43
acc. to UL-Std.1581 tab.50.182 (105°C)
Ⴠ Core identification to DIN 47100 or
international colour code
Ⴠ Cores stranded in layers with
optimal lay-length
Ⴠ Outer sheath of special PVC class 43
acc. to UL-Std.1581 tab.50.182 (105°C)
Ⴠ Sheath colour
black (international colour code)
grey (DIN 47100 / preferred type from
stock)
Properties
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ PVC flame retardant acc. to
UL VW-1, CSA FT1
Ⴠ Conditionally resistant to
Oil
Solvents
Acids
Lyes
Note
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Ⴠ screened analogue type:
command cable UL (LiYCY),
confer page 415
Application
As a flexible connector and connecting cable, as control, signal and measuring line of machine tools, conveyor belts and plant construction, air
conditioning systems, in foundries and steel mills.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
Sheath
colour
grey
83233
83234
83235
83236
83237
83238
83239
83240
83241
83242
83243
83244
Part no.
Sheath
colour
black
83624
83625
83626
83627
83628
83629
83630
83631
83632
83633
83634
83635
No.cores x
cross-sec.
mm²
2 x 2,08
3 x 2,08
4 x 2,08
6 x 2,08
10 x 2,08
12 x 2,08
16 x 2,08
18 x 2,08
24 x 2,08
27 x 2,08
30 x 2,08
36 x 2,08
AWG-No. Outer Ø Cop.
Weight
app.
weight app.
mm
kg / km kg / km
14
14
14
14
14
14
14
14
14
14
14
14
8,4
8,9
9,6
11,4
15,1
15,6
17,2
18,3
21,5
22,7
23,5
25,4
39,6
59,6
79,2
119,0
198,4
238,7
319,0
358,4
478,4
538,1
598,4
717,2
120,0
150,0
190,0
300,0
450,0
500,0
700,0
750,0
900,0
1100,0
1150,0
1800,0
Dimensions and specifications may be changed without prior notice. (RN02)
Suitable accessories can be found in Chapter X.
• Cable tie
404
CW&A Edition 27 (published 01.04.2015)
Part no.
Sheath
colour
grey
83245
83246
83247
83248
83249
83250
83251
83252
83253
Part no.
Sheath
colour
black
83636
83637
83638
83639
83640
83641
83642
83643
83644
No.cores x
cross-sec.
mm²
2 x 3,2
3 x 3,2
4 x 3,2
6 x 3,2
10 x 3,2
12 x 3,2
16 x 3,2
18 x 3,2
24 x 3,2
AWG-No. Outer Ø Cop.
Weight
app.
weight app.
mm
kg / km kg / km
12
12
12
12
12
12
12
12
12
9,3
9,8
10,8
12,8
17,0
17,5
19,8
21,0
24,8
61,0
91,4
121,6
183,7
305,9
367,6
490,9
551,7
736,4
150,0
210,0
300,0
430,0
500,0
700,0
810,0
970,0
1200,0
Cables according to international Approvals / Data Cables UL/CSA
TRAYCONTROL® 300 flexible, oil-resistant, NFPA 79 Edition 2012
Technical data
Ⴠ Flexible PVC data and control cable
Ⴠ Temperature range
-25°C to +105°C
Ⴠ Nominal voltage 300 V
Ⴠ Test voltage 2000 V
Ⴠ Minimum bending radius
flexing 6x cable Ø
Ⴠ Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Cable structure
Ⴠ Tinned copper conductor, fine wire
with AWG dimensions
Ⴠ Outer sheath of special PVC
(AWG 22 -AWG 16 with transparent
nylon skin)
Ⴠ Core identification to international
colour code
Ⴠ Cores stranded in layers with
optimal lay-lengths
Ⴠ Separator
Ⴠ Outer sheath of special PVC
Ⴠ Sheath colour grey (RAL 7001)
Ⴠ With length marking in feet
Properties
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ self-extinguishing and flame retardant
acc. to CSA FT4
Ⴠ UL (AWG 22 - AWG 16):
PLTC-ER, ITC-ER, Type CM, NFPA 79 2012,
OIL RES I & II, Class I Div. 2,
NEC Art. 501, 725, 760 & 800, AWM 2517
Ⴠ UL (AWG 24 - AWG 28):
CM, AWM 2464, rated OIL RES I & II,
NEC Art. 725, 760 & 800, NFPA 79 2012
Ⴠ CSA:
CSA CMG FT4, AWM I/II A/B FT4
Note
Advantages
Ⴠ highly-flexible easy to install
Ⴠ Oil-resistant to OIL RES I & II
Available on request
Ⴠ PUR or TPE outer sheath
Ⴠ Sheath colour to suit customer
requirements
Application
HELUKABEL® TRAYCONTROL® 300 is a multi-core PVC data and control cable. Cross-sections with PLTC-ER and ITC-ER approval suitable for open,
unprotected installation in cable trays to the machine; their outstanding oil resistance (OIL RES I & II) makes them ideally suited as connecting and
joining cables and also for control, signal and measuring systems in industrial plants. The flexible cable structure facilitates installation inside and
outside of machines and switch cabinets. Applications: tool machines, control panels, control and instrumentation technology, production automation,
cable ducts, renewable energies.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
62625
62626
62627
62628
62629
62630
62631
62632
62633
62634
62635
62636
62637
62638
62639
62640
62641
62642
62643
62644
62645
62646
62647
62648
62649
62650
62651
62652
62653
62654
CrossNo.cores
section mm² x AWG-No.
0,093
0,093
0,093
0,093
0,093
0,093
0,093
0,093
0,093
0,093
0,093
0,093
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,241
0,241
0,241
0,241
0,241
0,241
2 x 28
3 x 28
4 x 28
6 x 28
8 x 28
10 x 28
15 x 28
20 x 28
25 x 28
30 x 28
40 x 28
50 x 28
2 x 26
3 x 26
4 x 26
6 x 26
8 x 26
10 x 26
15 x 26
20 x 26
25 x 26
30 x 26
40 x 26
50 x 26
2 x 24
3 x 24
4 x 24
6 x 24
8 x 24
10 x 24
Outer Ø Cop.
app. mm weight
kg / km
3,9
1,8
4,2
2,7
4,4
3,6
4,9
5,4
5,2
7,2
5,8
8,9
6,4
13,4
7,0
17,9
8,0
22,3
8,4
26,8
9,1
35,7
10,1
44,7
4,2
3,0
4,3
4,4
4,5
5,9
5,2
8,9
5,5
11,8
6,2
14,8
6,8
22,2
7,7
29,6
8,5
37,0
8,8
44,4
9,6
59,1
10,8
73,9
4,4
4,7
4,6
7,0
4,9
9,3
5,6
13,9
5,9
18,5
6,6
23,2
Weight
app.
kg / km
12,0
18,0
21,0
27,0
30,0
30,0
43,0
54,0
63,0
73,0
89,0
109,0
18,0
21,0
24,0
30,0
34,0
42,0
52,0
67,0
80,0
92,0
116,0
145,0
19,0
22,0
27,0
33,0
42,0
49,0
Part no.
62655
62656
62657
62658
62659
62660
62661
62662
62663
62664
62665
62666
62667
62668
62669
62670
62671
62672
62673
62674
62675
62676
62677
62678
62679
62680
62681
62682
62683
62684
CrossNo.cores
section mm² x AWG-No.
0,241
0,241
0,241
0,241
0,241
0,241
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,616
0,616
0,616
0,616
0,616
0,616
0,616
0,616
0,616
0,616
0,616
0,616
15 x 24
20 x 24
25 x 24
30 x 24
40 x 24
50 x 24
2 x 22
3 x 22
4 x 22
6 x 22
8 x 22
10 x 22
15 x 22
20 x 22
25 x 22
30 x 22
40 x 22
50 x 22
2 x 20
3 x 20
4 x 20
6 x 20
8 x 20
10 x 20
15 x 20
20 x 20
25 x 20
30 x 20
40 x 20
50 x 20
Outer Ø Cop.
app. mm weight
kg / km
7,4
34,7
8,4
46,3
9,3
57,9
9,6
69,4
11,2
92,6
12,4
115,7
6,1
7,4
6,7
11,0
7,2
14,7
7,8
22,0
8,8
29,4
9,1
36,7
9,7
55,0
10,5
73,4
11,9
91,7
12,3
110,0
13,5
146,7
14,9
183,4
6,9
11,9
7,2
17,8
7,8
23,7
9,0
35,5
9,6
47,4
10,8
59,2
12,4
88,8
14,5
118,3
15,3
147,9
15,9
177,5
18,1
236,6
20,1
295,7
Weight
app.
kg / km
69,0
86,0
103,0
131,0
173,0
219,0
22,0
28,0
32,0
46,0
54,0
66,0
90,0
115,0
141,0
176,0
234,0
293,0
57,0
60,0
73,0
97,0
133,0
143,0
177,0
261,0
353,0
419,0
562,0
699,0
Continuation Ⴇ
405
CW&A Edition 27 (published 01.04.2015)
N
Cables according to international Approvals / Data Cables UL/CSA
TRAYCONTROL® 300 flexible, oil-resistant, NFPA 79 Edition 2012
Part no.
62685
62686
62687
62688
62689
62690
62691
62692
62693
62694
62695
62696
CrossNo.cores
section mm² x AWG-No.
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
2 x 18
3 x 18
4 x 18
6 x 18
8 x 18
10 x 18
15 x 18
20 x 18
25 x 18
30 x 18
40 x 18
50 x 18
Outer Ø Cop.
app. mm weight
kg / km
7,4
18,5
7,6
27,8
8,3
37,0
9,5
55,5
10,1
74,0
12,1
92,5
13,6
138,7
14,9
184,9
17,6
231,2
17,7
277,4
19,5
369,8
21,8
462,3
Weight
app.
kg / km
61,0
64,0
77,0
101,0
142,0
195,0
247,0
328,0
407,0
539,0
717,0
894,0
Dimensions and specifications may be changed without prior notice. (RN02)
Suitable accessories can be found in Chapter X.
• Cable tie
406
CW&A Edition 27 (published 01.04.2015)
Part no.
62697
62698
62699
62700
62702
62703
62704
62705
62706
62707
62708
62709
CrossNo.cores
section mm² x AWG-No.
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
2 x 16
3 x 16
4 x 16
6 x 16
8 x 16
10 x 16
15 x 16
20 x 16
25 x 16
30 x 16
40 x 16
50 x 16
Outer Ø Cop.
app. mm weight
kg / km
7,5
25,2
8,4
37,8
8,8
50,3
10,1
75,5
11,4
100,7
13,0
125,8
14,7
188,7
16,1
251,6
18,3
314,5
19,2
377,3
21,3
503,1
23,9
628,8
Weight
app.
kg / km
83,0
91,0
109,0
162,0
243,0
267,0
364,0
493,0
608,0
729,0
967,0
1214,0
Cables according to international Approvals / Data Cables UL/CSA
Command Cable UL (LiYY-TP) Style 2464, 300 V, 80°C
Technical data
Ⴠ Special PVC command cable, approved
to UL-Style 2464, cores
acc. to UL-Style 1061/1729
Ⴠ Temperature range
flexing -10°C to +80°C
fixed installation -20°C to +80°C
Ⴠ Nominal voltage 300 V
Ⴠ Test voltage 1500 V
Ⴠ Breakdown voltage min. 3000 V
Ⴠ Insulation resistance
min. 100 MOhm x km
Ⴠ Minimum bending radius
fixed 7,5x cable Ø
flexing 15x cable Ø
Cable structure
Ⴠ Tinned copper, fine wire conductors acc. to
ASTM-B 174-95 class J-M
Ⴠ conductor make-up to
Ⴠ 0,14 mm² = 7x0,162 mm
Ⴠ 0,23 mm² = 7x0,202 mm
Ⴠ 0,34 mm² = 7x0,254 mm
Ⴠ 0,56 mm² = 7x0,32 mm
Ⴠ Core insulation of special PVC
class 43 respectively semirigid acc. to
UL-Std.1581 tab.50.182 and 50183
Ⴠ Core identification (pair) to DIN 47100,
with colour repetition from pair no. 23 or
international colour code
Ⴠ Cores stranded in pairs with optimal
lay-length
Ⴠ Pairs stranded in layers with optimal
lay-length
Ⴠ Seperator-foil
Ⴠ Outer sheath of special PVC
class 43 acc. to UL-Std.1581 tab.50.182
Ⴠ Sheath colour
black (international colour code)
grey (DIN 47100 - preferred type)
Properties
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ PVC flame retardant acc. to
UL VW-1, CSA FT1
Ⴠ Conditionally resistant to
Oil
Solvents
Acids
Lyes
Note
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Ⴠ screened analogue type:
command cable UL (LiYCY-TP),
confer page 418
Application
Twisted pair control cable for use in tool making machinery conveyor system and production lines, in industrial plants and in air conditioning as well
as in the steel producing industries.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no. No.pairs x
Sheath cross-sec.
colour
mm²
grey
83904
1 x 2 x 0,14
83905
2 x 2 x 0,14
83906
3 x 2 x 0,14
83907
4 x 2 x 0,14
83908
5 x 2 x 0,14
83909
6 x 2 x 0,14
83910
7 x 2 x 0,14
83911
8 x 2 x 0,14
83912
10 x 2 x 0,14
83913
12 x 2 x 0,14
83914
14 x 2 x 0,14
83915
15 x 2 x 0,14
83916
16 x 2 x 0,14
83917
18 x 2 x 0,14
83918
20 x 2 x 0,14
83919
22 x 2 x 0,14
83920
24 x 2 x 0,14
83921
25 x 2 x 0,14
83922
1 x 2 x 0,23
83923
2 x 2 x 0,23
83924
3 x 2 x 0,23
83925
4 x 2 x 0,23
83926
5 x 2 x 0,23
83927
6 x 2 x 0,23
83928
7 x 2 x 0,23
83929
8 x 2 x 0,23
83930
10 x 2 x 0,23
83931
12 x 2 x 0,23
83932
14 x 2 x 0,23
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
24
24
24
24
24
24
24
24
24
24
24
3,6
5,1
5,3
5,8
6,2
6,8
6,8
7,3
7,4
9,1
9,8
10,6
10,6
11,1
11,9
12,4
13,1
13,4
3,8
5,3
5,7
6,2
6,6
7,2
7,2
7,8
9,2
9,7
10,2
2,7
5,4
8,1
10,8
13,6
16,2
19,0
21,7
26,7
32,6
37,4
40,7
43,4
48,5
54,2
59,3
64,7
67,2
4,8
9,7
14,7
19,6
24,6
29,3
34,1
39,1
48,9
59,4
68,7
Weight
app. kg / km
20,0
24,0
30,0
38,0
44,0
51,0
57,0
64,0
76,0
93,0
103,0
109,0
112,0
119,0
130,0
150,0
169,0
178,0
32,0
36,0
48,0
56,0
71,0
80,0
89,0
98,0
111,0
135,0
160,0
Part no. No.pairs x
Sheath cross-sec.
colour
mm²
black
65214
1 x 2 x 0,14
65215
2 x 2 x 0,14
65216
3 x 2 x 0,14
65217
4 x 2 x 0,14
65218
5 x 2 x 0,14
65219
6 x 2 x 0,14
65220
7 x 2 x 0,14
65221
8 x 2 x 0,14
65222
10 x 2 x 0,14
65223
12 x 2 x 0,14
65224
14 x 2 x 0,14
65225
15 x 2 x 0,14
65226
16 x 2 x 0,14
65227
18 x 2 x 0,14
65228
20 x 2 x 0,14
65229
22 x 2 x 0,14
65230
24 x 2 x 0,14
65231
25 x 2 x 0,14
65232
1 x 2 x 0,23
65233
2 x 2 x 0,23
65234
3 x 2 x 0,23
65235
4 x 2 x 0,23
65236
5 x 2 x 0,23
65237
6 x 2 x 0,23
65238
7 x 2 x 0,23
65239
8 x 2 x 0,23
65240
10 x 2 x 0,23
65241
12 x 2 x 0,23
65242
14 x 2 x 0,23
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
24
24
24
24
24
24
24
24
24
24
24
3,6
5,1
5,3
5,8
6,2
6,8
6,8
7,3
7,4
9,1
9,8
10,6
10,6
11,1
11,9
12,4
13,1
13,4
3,8
5,3
5,7
2,0
6,0
7,2
7,2
7,8
9,2
9,7
10,2
2,7
5,4
8,1
10,8
13,6
16,2
19,0
21,7
26,7
32,6
37,4
40,7
43,4
48,5
54,2
59,3
64,7
67,2
4,8
9,7
14,7
19,6
24,6
29,3
34,1
39,1
48,9
59,4
68,7
N
Weight
app. kg / km
20,0
24,0
30,0
38,0
44,0
51,0
57,0
64,0
76,0
93,0
103,0
109,0
112,0
119,0
130,0
150,0
169,0
178,0
32,0
36,0
48,0
56,0
56,0
80,0
89,0
98,0
111,0
135,0
160,0
Continuation Ⴇ
407
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / Data Cables UL/CSA
Command Cable UL (LiYY-TP) Style 2464, 300 V, 80°C
Part no. No.pairs x
Sheath cross-sec.
mm²
colour
grey
83933
15 x 2 x 0,23
83934
16 x 2 x 0,23
83935
18 x 2 x 0,23
83936
20 x 2 x 0,23
83937
22 x 2 x 0,23
83938
24 x 2 x 0,23
83939
25 x 2 x 0,23
83940
1 x 2 x 0,34
83941
2 x 2 x 0,34
83942
3 x 2 x 0,34
83943
4 x 2 x 0,34
83944
5 x 2 x 0,34
83945
6 x 2 x 0,34
83946
7 x 2 x 0,34
83947
8 x 2 x 0,34
83948
10 x 2 x 0,34
83949
12 x 2 x 0,34
83950
14 x 2 x 0,34
83951
15 x 2 x 0,34
83952
16 x 2 x 0,34
83953
18 x 2 x 0,34
83954
20 x 2 x 0,34
83955
22 x 2 x 0,34
83956
24 x 2 x 0,34
83957
25 x 2 x 0,34
83958
1 x 2 x 0,56
83959
2 x 2 x 0,56
83960
3 x 2 x 0,56
83961
4 x 2 x 0,56
83962
5 x 2 x 0,56
83963
6 x 2 x 0,56
83964
7 x 2 x 0,56
83965
8 x 2 x 0,56
83966
10 x 2 x 0,56
83967
12 x 2 x 0,56
83968
14 x 2 x 0,56
83969
15 x 2 x 0,56
83970
16 x 2 x 0,56
83971
18 x 2 x 0,56
83972
20 x 2 x 0,56
83973
22 x 2 x 0,56
83974
24 x 2 x 0,56
83975
25 x 2 x 0,56
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
24
24
24
24
24
24
24
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
10,9
10,9
11,5
12,2
13,0
13,7
14,2
4,2
5,9
6,3
7,0
7,6
8,2
8,2
9,0
10,7
11,3
12,1
12,7
12,7
13,6
14,4
15,1
16,2
16,7
4,6
6,5
7,1
7,8
8,6
9,6
9,6
12,2
12,5
13,1
13,8
14,7
14,7
15,7
16,7
17,2
18,6
19,2
73,7
79,1
88,9
98,4
108,6
117,9
123,5
6,5
13,0
19,5
26,1
32,6
39,2
45,7
52,3
65,3
78,4
91,5
97,8
104,6
117,8
130,7
143,6
156,8
163,3
10,8
21,5
32,3
43,1
53,8
64,6
75,3
86,1
107,7
129,1
150,6
161,3
172,1
193,6
215,1
236,6
258,0
268,9
Weight
app. kg / km
171,0
185,0
209,0
230,0
248,0
279,0
292,0
38,0
44,0
60,0
79,0
92,0
119,0
128,0
139,0
171,0
194,0
222,0
231,0
240,0
264,0
291,0
300,0
359,0
381,0
60,0
80,0
94,0
104,0
130,0
151,0
174,0
262,0
298,0
302,0
327,0
370,0
402,0
480,0
551,0
621,0
703,0
721,0
Dimensions and specifications may be changed without prior notice. (RN02)
Suitable accessories can be found in Chapter X.
• Cable tie
408
CW&A Edition 27 (published 01.04.2015)
Part no. No.pairs x
Sheath cross-sec.
mm²
colour
black
65243
15 x 2 x 0,23
65244
16 x 2 x 0,23
65245
18 x 2 x 0,23
65246
20 x 2 x 0,23
65247
22 x 2 x 0,23
65248
24 x 2 x 0,23
65249
25 x 2 x 0,23
65250
1 x 2 x 0,34
65251
2 x 2 x 0,34
65252
3 x 2 x 0,34
65253
4 x 2 x 0,34
65254
5 x 2 x 0,34
65255
6 x 2 x 0,34
65256
7 x 2 x 0,34
65257
8 x 2 x 0,34
65258
10 x 2 x 0,34
65259
12 x 2 x 0,34
65260
14 x 2 x 0,34
65261
15 x 2 x 0,34
65262
16 x 2 x 0,34
65263
18 x 2 x 0,34
65264
20 x 2 x 0,34
65265
22 x 2 x 0,34
65266
24 x 2 x 0,34
65267
25 x 2 x 0,34
65268
1 x 2 x 0,56
65269
2 x 2 x 0,56
65270
3 x 2 x 0,56
65271
4 x 2 x 0,56
65272
5 x 2 x 0,56
65273
6 x 2 x 0,56
65274
7 x 2 x 0,56
65275
8 x 2 x 0,56
65276
10 x 2 x 0,56
65277
12 x 2 x 0,56
65278
14 x 2 x 0,56
65279
15 x 2 x 0,56
65280
16 x 2 x 0,56
65281
18 x 2 x 0,56
65282
20 x 2 x 0,56
65283
22 x 2 x 0,56
65284
24 x 2 x 0,56
65285
25 x 2 x 0,56
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
24
24
24
24
24
24
24
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
10,9
10,9
11,5
12,2
13,0
13,7
14,2
4,2
5,9
6,3
7,0
7,6
8,2
8,2
9,0
10,7
11,3
12,1
12,7
12,7
13,6
14,4
15,1
16,2
16,7
4,6
6,5
7,1
7,8
8,6
9,6
9,6
12,1
12,5
13,1
13,8
14,7
14,7
15,7
16,7
17,2
18,6
19,2
73,7
79,1
88,9
98,4
108,6
117,9
123,5
6,5
13,0
19,5
26,1
32,6
39,2
45,7
52,3
65,3
78,4
91,5
97,8
104,6
117,8
130,7
143,6
156,8
163,3
10,8
21,5
32,3
43,1
53,8
64,6
75,3
86,1
107,7
129,1
150,6
161,3
172,1
193,6
215,1
236,6
258,0
268,9
Weight
app. kg / km
171,0
185,0
209,0
230,0
248,0
279,0
292,0
38,0
44,0
60,0
79,0
92,0
119,0
128,0
139,0
171,0
194,0
222,0
231,0
240,0
264,0
291,0
300,0
359,0
381,0
60,0
80,0
94,0
104,0
130,0
151,0
174,0
262,0
298,0
302,0
327,0
370,0
402,0
480,0
551,0
621,0
703,0
721,0
Cables according to international Approvals / Data Cables UL/CSA
TRAYCONTROL® 300 TP twisted pair, flexible, oil-resistant,
NFPA 79 Edition 2012
Technical data
Ⴠ Flexible PVC data and control cable
Ⴠ Temperature range
-25°C to +105°C
Ⴠ Nominal voltage 300 V
Ⴠ Test voltage 2000 V
Ⴠ Minimum bending radius
flexing 6x cable Ø
Ⴠ Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Cable structure
Ⴠ Tinned copper conductor, fine wire
stranded, with AWG measures
Ⴠ Core insulation of special PVC
(AWG 22 - AWG 18 with transparent
nylon skin)
Ⴠ Core identification (pair) acc. to
international colour code
Ⴠ Cores stranded in pairs with optimal
lay-length
Ⴠ Pairs stranded in layers with optimal
lay-length
Ⴠ Separator
Ⴠ Outer sheath of special PVC
Ⴠ Sheath colour - grey (RAL 7001)
Ⴠ with length marking in feet
Properties
Ⴠ Self-extinguishing and flame retardant in
acc. to CSA FT4
Ⴠ The materials used in manufacture are free
of silicone, cadmium and substances that
impair paint wetting
Tests
Ⴠ UL (AWG 22 - AWG 18): PLTC-ER, ITC-ER,
Type CM, NFPA 79 2012,
OIL RES I & II, Class I Div. 2,
NEC Art. 501, 725, 760 & 800, AWM 2517
Ⴠ UL (AWG 24 - AWG 26): CM, AWM
2464, rated OIL RES I & II,
NEC Art. 725, 760 & 800, NFPA 79 2012
Ⴠ CSA: CSA CMG FT4, AWM I/II A/B FT4
Note
Advantages
Ⴠ Highly-flexible, easy to install
Ⴠ Oil-resistant to OIL RES I & II
Available on request
Ⴠ PUR or TPE outer sheath
Ⴠ Sheath colour to suit customer
requirement
Application
HELUKABEL® TRAYCONTROL® 300 TP is a twisteded pair data and control cable. Cross-sections with PLTC-ER and ITC-ER approval for open, unprotected
installation in cable trays to the machine; their outstanding oil resistance (OIL RES I & II) makes them ideally suited as connecting and joining cables
and also for control, signal and measuring systems in industrial plants. The flexible cable structure facilitates installation inside and outside of machines
and switch cabinets. Applications: tool machines, control panels, measuring devices, production automation, cable ducts, renewable energies.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
62794
62795
62796
62797
62798
62799
62800
61928
61929
61930
61931
61932
61933
61934
61935
61936
61937
61938
61939
61940
61941
61942
61943
61944
61945
61946
61947
61948
61949
61950
Crosssection mm²
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,241
0,241
0,241
0,241
0,241
0,241
0,241
0,241
0,241
0,241
0,241
0,241
No.pairs x Outer Ø Cop.
No.cores app. mm weight
x
kg / km
AWG-no.
1 x 2 x 26
3,6
3,0
2 x 2 x 26
5,1
5,0
3 x 2 x 26
5,3
8,0
4 x 2 x 26
5,8
11,0
5 x 2 x 26
6,2
14,0
6 x 2 x 26
6,8
16,0
7 x 2 x 26
6,9
19,0
8 x 2 x 26
7,3
22,0
10 x 2 x 26
7,4
27,0
12 x 2 x 26
9,1
33,0
14 x 2 x 26
9,8
38,0
15 x 2 x 26
10,6
41,0
16 x 2 x 26
10,7
43,0
18 x 2 x 26
11,1
49,0
20 x 2 x 26
11,9
54,0
22 x 2 x 26
12,4
59,0
24 x 2 x 26
13,1
65,0
25 x 2 x 26
13,4
67,0
1 x 2 x 24
3,9
5,0
2 x 2 x 24
5,9
10,0
3 x 2 x 24
6,2
15,0
4 x 2 x 24
6,5
20,0
5 x 2 x 24
7,2
25,0
6 x 2 x 24
8,1
29,0
7 x 2 x 24
8,2
34,0
8 x 2 x 24
8,9
39,0
10 x 2 x 24
10,5
49,0
12 x 2 x 26
11,0
59,0
14 x 2 x 24
11,6
69,0
15 x 2 x 24
12,0
74,0
Weight
app.
kg / km
20,0
24,0
30,0
38,0
44,0
51,0
57,0
64,0
76,0
93,0
103,0
109,0
112,0
119,0
130,0
150,0
169,0
178,0
32,0
36,0
48,0
56,0
71,0
80,0
89,0
98,0
111,0
135,0
160,0
171,0
Part no.
61951
61952
61953
61954
61955
61956
61957
61958
61959
61960
61961
61962
61963
61964
61965
61966
61967
61968
61969
61970
61971
61972
61973
61974
61975
61976
61977
61978
61979
61980
Crosssection mm²
0,241
0,241
0,241
0,241
0,241
0,241
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,616
0,616
0,616
0,616
0,616
0,616
No.pairs x Outer Ø Cop.
No.cores app. mm weight
x
kg / km
AWG-no.
16 x 2 x 24
12,1
79,0
18 x 2 x 24
13,5
89,0
20 x 2 x 24
14,4
98,0
22 x 2 x 24
15,3
109,0
24 x 2 x 24
16,1
118,0
25 x 2 x 24
16,7
124,0
1 x 2 x 22
4,2
7,0
2 x 2 x 22
6,4
13,0
3 x 2 x 22
6,8
20,0
4 x 2 x 22
9,2
29,3
5 x 2 x 22
8,2
33,0
6 x 2 x 22
8,9
39,0
7 x 2 x 22
9,0
46,0
8 x 2 x 22
9,9
52,0
10 x 2 x 22
11,7
65,0
12 x 2 x 22
12,4
78,0
14 x 2 x 22
13,0
92,0
15 x 2 x 22
13,2
98,0
16 x 2 x 22
13,3
105,0
18 x 2 x 22
14,2
118,0
20 x 2 x 22
15,1
131,0
22 x 2 x 22
15,8
144,0
24 x 2 x 22
17,0
157,0
25 x 2 x 22
17,5
163,0
1 x 2 x 20
5,2
11,0
2 x 2 x 20
8,8
22,0
3 x 2 x 20
9,3
32,0
4 x 2 x 20
10,2
43,0
5 x 2 x 20
11,3
54,0
6 x 2 x 20
12,5
65,0
Weight
app.
kg / km
185,0
209,0
230,0
248,0
279,0
292,0
38,0
44,0
60,0
79,0
92,0
119,0
128,0
139,0
171,0
194,0
222,0
231,0
240,0
264,0
291,0
300,0
359,0
381,0
60,0
80,0
94,0
104,0
130,0
151,0
Continuation Ⴇ
409
CW&A Edition 27 (published 01.04.2015)
N
Cables according to international Approvals / Data Cables UL/CSA
TRAYCONTROL® 300 TP twisted pair, flexible, oil-resistant,
NFPA 79 Edition 2012
Part no.
61981
61982
61983
61984
61985
61986
61987
61988
61989
Crosssection mm²
0,616
0,616
0,616
0,616
0,616
0,616
0,616
0,616
0,616
No.pairs x Outer Ø Cop.
No.cores app. mm weight
x
kg / km
AWG-no.
7 x 2 x 20
12,6
75,0
8 x 2 x 20
15,9
86,0
10 x 2 x 20
16,4
108,0
12 x 2 x 20
17,2
129,0
14 x 2 x 20
18,1
151,0
15 x 2 x 20
18,5
161,0
16 x 2 x 20
18,6
172,0
18 x 2 x 20
19,9
194,0
20 x 2 x 20
21,1
215,0
Weight
app.
kg / km
174,0
262,0
298,0
302,0
327,0
370,0
402,0
480,0
551,0
Dimensions and specifications may be changed without prior notice. (RN02)
Suitable accessories can be found in Chapter X.
• Cable tie
410
CW&A Edition 27 (published 01.04.2015)
Part no.
61990
61991
61992
61993
61994
61995
61996
61997
61998
Crosssection mm²
0,616
0,616
0,616
0,963
0,963
0,963
0,963
0,963
0,963
No.pairs x Outer Ø Cop.
No.cores app. mm weight
x
kg / km
AWG-no.
22 x 2 x 20
21,8
237,0
24 x 2 x 20
23,5
258,0
25 x 2 x 20
24,3
269,0
1 x 2 x 18
5,6
18,0
2 x 2 x 18
9,6
36,0
3 x 2 x 18
10,6
54,0
6 x 2 x 18
13,7
107,0
9 x 2 x 18
16,4
162,0
15 x 2 x 18
20,4
271,0
Weight
app.
kg / km
621,0
703,0
721,0
61,0
77,0
103,0
216,0
328,0
542,0
Cables according to international Approvals / Data Cables UL/CSA
SENSORFLEX® / VERTEILERFLEX
two-approvals sensor actuator and distributor cables PVC, PUR, PVC/PUR
Technical data
Cable structure
Ⴠ Special PVC or PUR sheath acc. to
- UL-Style 2464 for PVC
- UL-Style 20233 for PUR
Ⴠ Temperature range
flexing -5°C to +80°C
fixed installation -30°C to +80°C
Ⴠ Nominal voltage U0/U 300/500 V
Ⴠ Test voltage
up to 0,25 mm² 1200 V
from 0,34 mm² 2000 V
Ⴠ Minimum bending radius
SENSORFLEX® two-approvals PVC
15x cable Ø
SENSORFLEX® two-approvals PUR
7,5x cable Ø
Properties
PVC cables
Ⴠ Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Ⴠ Core insulation of PVC
Ⴠ Core identification see table below
Ⴠ Outer sheath of special PVC
PUR cables
Ⴠ Bare copper-conductor, to
DIN VDE 0295 cl.6, extra fine-wire,
BS 6360 cl.6, IEC 60228 cl.6
Ⴠ Core insulation of PVC
Ⴠ Core identification see table below
Ⴠ Outer sheath of PUR
Part no. 79907, 75642, 79850
Ⴠ Construction as per SENSORFLEX®
two-approvals
Ⴠ Core insulation of polypropylene
PVC cables
Ⴠ Extensively oil resistant;
Chemical Resistance (see table
Technical Informations)
Ⴠ PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
PUR cables
Ⴠ Low adhesion, extremely abrasion resistant,
resistant to hydrolysis and microbial attack
Special feature
Ⴠ The cables with the highly flexible
stranded conductor cl.6, are
suitable for drag chain applications
Ⴠ The types with PVC/PUR sheath
material have a PVC inner sheath,
with a PUR sheath applied over it
by means of coextrusion
Note
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Application
For decentralised installation and control technology. These cables are used in connector systems for sensors and actuators. In combination with
injected circular connectors and installed actuator-sensor boxes, they constitute an important connecting element between the periphery and the PLC
in production systems. The assembled cables offer attractive opportunities for reducing costs, not only in the field of automation technology, but also
in the entire manufacturing industry. While previously it was necessary to carry out time-consuming wiring of switchgear cabinets and machines, now
field bus technology has made it possible to move the periphery interfaces from the switchgear cabinets to the machines and systems. Moving the
I/O points to the system periphery enables significant reductions in installation costs.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
SENSORFLEX® 2-APPROVALS
Part no.
78284
79907
78286
76345
76347
76348
76349
78287
79850
73571
75642
76351
78288
Sheath colour
GY RAL 7001
GY RAL 7001
GY RAL 7001
GY RAL 7001
GY RAL 7001
GY RAL 7001
GY RAL 7001
GY RAL 7001
GY RAL 7001
GY RAL 7001
BK RAL 9005
GY RAL 7001
GY RAL 7001
Cable structure
No.cores x
cross-sec.
mm²
3 x 0,25
4 x 0,25
6 x 0,25
3 x 0,34
4 x 0,34
5 G 0,34
5 G 0,34
5 G 0,34
5 G 0,34
3 G 0,75
3 G 0,75
3 G 0,75
3 G 0,75
Sheath
material
Core colours
PUR
PUR
PVC
PVC
PVC
PVC/PUR
PVC/PUR
PVC/PUR
PUR
PVC
PUR
PVC
PUR
BN, BU, BK
BN, BU, BK, WH
BN, BU, BK, WH, GY, PK
BN, BU, BK
BN, BU, BK, WH
BN, BU, BK, WH, GN-YE
BN, BU, BK, WH, GN-YE
BK with number, GN-YE
BN, BU, BK, WH, GN-YE
BK with number, GN-YE
BK with number, GN-YE
BN, BU, GN-YE
BK with number, GN-YE
Fine
wire
X
X
X
X
X
High
Outer Ø
flex ** app. mm
X
X
X
X
X
X
X
X
4,4
4,7
5,2
4,9
5,2
5,9
5,9
5,9
5,9
6,7
5,9
6,7
5,9
Cop.
weight
kg / km
7,2
9,6
14,4
9,8
13,1
16,4
16,4
16,4
16,4
21,6
21,6
28,8
21,6
Weight
app.
kg / km
18,0
18,0
36,0
30,0
43,0
54,0
54,0
54,0
54,0
58,0
58,0
88,0
58,0
AWG-No.
24
24
24
22
22
22
22
22
22
18
18
18
18
Continuation Ⴇ
411
CW&A Edition 27 (published 01.04.2015)
N
Cables according to international Approvals / Data Cables UL/CSA
SENSORFLEX® / VERTEILERFLEX
two-approvals sensor actuator and distributor cables PVC, PUR, PVC/PUR
SENSORFLEX® 2-APPROVALS
Part no.
74551
78289
77352
78290
76350
78291
73587
Sheath colour
GY RAL 7001
GY RAL 7001
BK RAL 9005
GY RAL 7001
GY RAL 7001
GY RAL 7001
GY RAL 7001
Cable structure
No.cores x
cross-sec.
mm²
4 G 0,75
4 G 0,75
2x1
2x1
11 G 1
2 x 1,5
3 G 1,5
Sheath
material
Core colours
PUR
PVC/PUR
PVC
PVC
PVC/PUR
PVC
PVC
BK with number, GN-YE
BK with number, GN-YE
SW mit Ziffer 1-2
SW mit Ziffer 1-2
BK with number 1-8, BN, BU, GN-YE
BN, BU
BN, BU, GN-YE
Dimensions and specifications may be changed without prior notice.
Suitable accessories can be found in Chapter X.
• Cable Gland - HELUTOP® HT-MS-EP4
412
CW&A Edition 27 (published 01.04.2015)
Fine
wire
X
X
X
X
X
X
High
Outer Ø
flex ** app. mm
X
6,9
7,0
7,2
7,2
12,0
6,8
6,9
Cop.
weight
kg / km
29,0
29,0
19,2
19,2
105,6
29,0
44,0
Weight
app.
kg / km
66,0
66,0
56,0
56,0
225,0
75,0
94,0
AWG-No.
18
18
17
17
17
16
16
Cables according to international Approvals / Data Cables UL/CSA
Command Cable UL (LiYCY) Style 2464, 300 V, 80°C,
EMC-preferred type
Technical data
Ⴠ Special PVC command cable, approved
to UL-Style 2464, cores
acc. to UL-Style 1061/1729 for AWG 26-20,
UL-Style 1007/1569 for AWG 18-16
Ⴠ Temperature range
flexing -10°C to +80°C
fixed installation -20°C to +80°C
Ⴠ Nominal voltage 300 V
Ⴠ Test voltage 1500 V
Ⴠ Breakdown voltage min. 3000 V
Ⴠ Minimum bending radius
fixed 7,5x cable Ø
flexing 15x cable Ø
Ⴠ Coupling resistance
max. 250 Ohm/km
Cable structure
Ⴠ Tinned copper, fine wire conductors
AWG 26-20 gem. ASTM-B 174-95 class J-M,
AWG 18-16 gem. ASTM-B 286
conductor make-up to
0,14 mm² = 7x0,162 mm
0,23 mm² = 7x0,202 mm
0,34 mm² = 7x0,254 mm
0,56 mm² = 7x0,32 mm
0,82 mm² = 19x0,235 mm
1,30 mm² = 19x0,31 mm
Ⴠ Core insulation of special PVC
class 43 respectively semirigid acc. to
UL-Std. 1581 tab.50.182 and 50.183
Ⴠ Colour coded to DIN 47100 or international
colour code
Ⴠ Cores stranded in layers with
optimal lay-length
Ⴠ Seperator-foil
Ⴠ Drain wire
Ⴠ Tinned copper wire braiding, approx. 85%
coverage
Ⴠ Outer sheath of PVC class 43 acc. to
UL-Std.1581 tab.50.182
Ⴠ Sheath colour
black (international colour code)
grey (DIN 47100 - preferred type from
stock)
Properties
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ PVC flame retardant acc. to
UL VW-1, CSA FT1
Ⴠ Conditionally resistant to
Oil
Solvents
Acids
Lyes
Note
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Ⴠ non-screened analogue types:
command cable UL (LiYY),
confer page 403
Application
As a flexible interconnecting cable for electronics, control and command technology, as well as in measurement, signal, and pulse technology. Fast
and inexpensive contacting by cutting and clamping technology.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
Sheath
colour
grey
83254
83255
83256
83257
83258
83259
83260
83261
83262
83263
83264
Part no.
Sheath
colour
black
83976
83977
83978
83979
83980
83981
83982
83983
83984
83985
83986
No.cores x
cross-sec.
mm²
AWG-No. Outer Ø Cop.
Weight
app.
weight app.
mm
kg / km kg / km
2 x 0,14
3 x 0,14
4 x 0,14
6 x 0,14
10 x 0,14
12 x 0,14
16 x 0,14
18 x 0,14
24 x 0,14
27 x 0,14
30 x 0,14
26
26
26
26
26
26
26
26
26
26
26
3,9
4,2
4,4
5,0
6,1
6,3
6,8
7,1
8,0
8,4
8,6
12,6
13,7
14,9
18,9
29,5
31,4
43,9
52,1
62,8
66,3
70,4
20,0
25,0
28,0
30,0
50,0
53,0
60,0
70,0
100,0
105,0
110,0
Part no.
Sheath
colour
grey
83270
83271
83272
83273
83274
83275
83276
83277
83278
83279
83280
Part no.
Sheath
colour
black
83987
83988
83989
83990
83991
83992
83993
83994
83995
83996
83997
No.cores x
cross-sec.
mm²
2 x 0,23
3 x 0,23
4 x 0,23
6 x 0,23
10 x 0,23
12 x 0,23
16 x 0,23
18 x 0,23
24 x 0,23
27 x 0,23
30 x 0,23
AWG-No. Outer Ø Cop.
Weight
app.
weight app.
mm
kg / km kg / km
24
24
24
24
24
24
24
24
24
24
24
4,3
4,5
4,8
5,4
6,5
6,7
7,4
7,7
8,8
9,0
9,3
16,1
18,9
23,0
32,8
50,9
59,1
68,4
79,5
97,3
122,0
132,0
20,0
25,0
30,0
40,0
60,0
70,0
90,0
123,0
131,0
160,0
170,0
Continuation Ⴇ
413
CW&A Edition 27 (published 01.04.2015)
N
Cables according to international Approvals / Data Cables UL/CSA
Command Cable UL (LiYCY) Style 2464, 300 V, 80°C,
EMC-preferred type
Part no.
Sheath
colour
grey
83286
83287
83288
83289
83290
83291
83292
83293
83294
83295
83296
83302
83303
83304
83305
83306
83307
83308
83309
83310
83311
83312
Part no.
Sheath
colour
black
65044
65045
65046
65047
65048
65049
65050
65051
65052
65053
65054
65055
65056
65057
65058
65059
65060
65061
65062
65063
65064
65065
No.cores x
cross-sec.
mm²
2 x 0,34
3 x 0,34
4 x 0,34
6 x 0,34
10 x 0,34
12 x 0,34
16 x 0,34
18 x 0,34
24 x 0,34
27 x 0,34
30 x 0,34
2 x 0,56
3 x 0,56
4 x 0,56
6 x 0,56
10 x 0,56
12 x 0,56
16 x 0,56
18 x 0,56
24 x 0,56
27 x 0,56
30 x 0,56
AWG-No. Outer Ø Cop.
Weight
app.
weight app.
mm
kg / km kg / km
22
22
22
22
22
22
22
22
22
22
22
20
20
20
20
20
20
20
20
20
20
20
4,6
4,8
5,1
6,0
7,3
7,5
8,2
8,7
9,9
10,4
10,9
5,1
5,3
5,6
6,6
8,1
8,4
9,5
9,9
11,5
12,0
12,4
18,1
22,2
28,7
45,4
66,1
70,8
88,4
104,1
129,0
138,4
159,0
29,4
39,7
46,1
66,8
93,1
117,4
130,4
151,4
237,0
257,4
297,0
40,0
50,0
60,0
80,0
130,0
140,0
160,0
170,0
220,0
250,0
280,0
50,0
55,0
61,0
90,0
133,0
151,0
190,0
216,0
339,0
374,0
397,0
Dimensions and specifications may be changed without prior notice. (RN02)
Suitable accessories can be found in Chapter X.
• Cable tie
414
CW&A Edition 27 (published 01.04.2015)
Part no.
Sheath
colour
grey
83318
83319
83320
83321
83322
83323
83324
83325
83326
83327
83328
83334
83335
83336
83337
83338
83339
83340
83341
83342
83343
83344
Part no.
Sheath
colour
black
65066
65067
65068
65069
65070
65071
65072
65073
65074
65075
65076
65077
65078
65079
65080
65081
65082
65083
65084
65085
65086
65087
No.cores x
cross-sec.
mm²
2 x 0,82
3 x 0,82
4 x 0,82
6 x 0,82
10 x 0,82
12 x 0,82
16 x 0,82
18 x 0,82
24 x 0,82
27 x 0,82
30 x 0,82
2 x 1,3
3 x 1,3
4 x 1,3
6 x 1,3
10 x 1,3
12 x 1,3
16 x 1,3
18 x 1,3
24 x 1,3
27 x 1,3
30 x 1,3
AWG-No. Outer Ø Cop.
Weight
app.
weight app.
mm
kg / km kg / km
18
18
18
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
16
16
16
6,5
6,8
7,4
8,8
10,9
11,2
12,9
13,5
15,6
15,9
16,6
6,9
7,3
7,9
9,6
12,4
12,8
12,8
15,5
18,1
18,7
19,5
39,1
50,0
59,1
89,1
141,4
152,8
184,1
207,2
272,6
289,1
317,4
59,1
74,1
96,4
137,4
191,7
251,7
276,1
364,1
442,4
494,7
521,4
60,0
75,0
90,0
125,0
180,0
220,0
290,0
300,0
450,0
470,0
490,0
90,0
160,0
200,0
290,0
450,0
600,0
650,0
680,0
900,0
990,0
1050,0
Cables according to international Approvals / Data Cables UL/CSA
Command Cable UL (LiYCY) Style 2516/600 V, 105°C,
EMC-preferred type
Technical data
Ⴠ Special PVC command cable, approved to
UL-Style 2516 cores acc. UL-Style 10012
Ⴠ Temperature range
flexing -10°C to +105°C
fixed installation -20°C to +105°C
Ⴠ Nominal voltage 600 V
Ⴠ Test voltage 2000 V
Ⴠ Breakdown voltage min. 4000 V
Ⴠ Minimum bending radius
fixed 7,5x cable Ø
flexing 15x cable Ø
Ⴠ Coupling resistance
max. 250 Ohm/km
Cable structure
Ⴠ Tinned copper, fine wire conductors
acc. to ASTM-B 174, class J-K
conductor make-up to
2,08 mm² = 41x0,254 mm
3,20 mm² = 65x0,254 mm
Ⴠ Core insulation of special PVC class 43
acc. to UL-Std.1581 tabl.50.182 (105°C)
Ⴠ Core identification to DIN 47100 or
international colour code
Ⴠ Cores stranded in layers with
optimal lay-length
Ⴠ Seperator-foil
Ⴠ Drain wire
Ⴠ Tinned copper wire braiding,
approx. 85% coverage
Ⴠ Outer sheath of PVC class 43 acc. to
UL-Std.1581 tab.50.182 (105°C)
Ⴠ Sheath colour
black (international colour code)
grey (DIN 47100/preferred type from
stock)
Properties
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ PVC flame retardant according to
UL VW-1, CSA FT1
Ⴠ Conditionally resistant to
Oil
Solvents
Acids
Lyes
Note
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Ⴠ non-screened analogue types:
command cable UL (LiYY),
confer page 404
Application
As a flexible interconnecting cable for electronics, control and command technology, as well as in measurement, signal, and pulse technology. Fast
and inexpensive contacting by cutting and clamping technology.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
Sheath
colour
grey
83350
83351
83352
83353
83354
83355
83356
83357
83358
83359
83360
Part no.
Sheath
colour
black
65114
65115
65116
65117
65118
65119
65120
65121
65122
65123
65124
No.cores x
cross-sec.
mm²
AWG-No. Outer Ø Cop.
Weight
app.
weight app.
mm
kg / km kg / km
2 x 2,08
3 x 2,08
4 x 2,08
6 x 2,08
10 x 2,08
12 x 2,08
16 x 2,08
18 x 2,08
24 x 2,08
27 x 2,08
30 x 2,08
14
14
14
14
14
14
14
14
14
14
14
9,1
9,6
10,4
12,1
16,0
16,5
18,1
19,4
23,4
23,9
24,6
92,1
140,6
162,4
200,0
313,1
417,6
510,3
540,4
0,0
604,2
660,1
180,0
220,0
270,0
380,0
600,0
770,0
870,0
990,0
1300,0
1400,0
1610,0
Part no.
Sheath
colour
grey
83362
83363
83364
83365
83366
83367
83368
83369
83370
Part no.
Sheath
colour
black
65125
65126
65127
65128
65129
65130
65131
65132
65133
No.cores x
cross-sec.
mm²
2 x 3,2
3 x 3,2
4 x 3,2
6 x 3,2
10 x 3,2
12 x 3,2
16 x 3,2
18 x 3,2
24 x 3,2
AWG-No. Outer Ø Cop.
Weight
app.
weight app.
mm
kg / km kg / km
12
12
12
12
12
12
12
12
12
10,0
10,6
11,4
14,4
17,8
18,4
20,6
22,7
26,1
131,4
162,6
221,7
328,1
401,8
460,2
532,3
573,4
626,8
200,0
240,0
300,0
400,0
580,0
800,0
900,0
1000,0
1300,0
Dimensions and specifications may be changed without prior notice. (RN02)
Suitable accessories can be found in Chapter X.
• Cable tie
415
CW&A Edition 27 (published 01.04.2015)
N
Cables according to international Approvals / Data Cables UL/CSA
TRAYCONTROL® 300-C flexible, oil-resistant, screened,
EMC-preferred type, NFPA 79 Edition 2012
Technical data
Ⴠ Flexible screened PVC data and control
cable
Ⴠ Temperature range
-25°C to +105°C
Ⴠ Nominal voltage 300 V
Ⴠ Test voltage 2000 V
Ⴠ Minimum bending radius
flexing 6x cable Ø
Ⴠ Coupling resistance
max. 250 Ohm/km
Ⴠ Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Cable structure
Ⴠ Tinned copper conductor, fine wire
with AWG dimensions
Ⴠ Core insulation of special PVC
(AWG 22 - AWG 16 with transparent
nylon skin)
Ⴠ Core identification to international
colour code
Ⴠ Cores stranded in layers with optimal
lay-length
Ⴠ 1. Screen with special aluminium film
Ⴠ 2.Tinned copper braided screen,
approx. 85%
Ⴠ Separator
Ⴠ Outer sheath of special PVC
Ⴠ Sheath colour grey (RAL 7001)
Ⴠ with length marking in feet
Properties
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ self-extinguishing and flame retardant
acc. to CSA FT4
Ⴠ UL (AWG 22 - AWG 16):
PLTC-ER, ITC-ER, Type CM, NFPA 79 2012,
OIL RES I & II, Class I Div. 2,
NEC Art. 501, 725, 760 & 800, AWM 2517
Ⴠ UL (AWG 24 - AWG 28): CM, AWM
2464, rated OIL RES I & II,
NEC Art. 725, 760 & 800, NFPA 79 2012
Ⴠ CSA: CSA CMG FT4, AWM I/II A/B FT4
Note
Advantages
Ⴠ Highly-flexible, easy to install
Ⴠ Oil-resistant to OIL RES I & II
Available on request
Ⴠ PUR or TPE outer sheath
Ⴠ Sheath colour to suit customer
requirement
Application
HELUKABEL® TRAYCONTROL® 300 is a screened, multi-core PVC data and control cable. Cross-sections with PLTC-ER and ITC-ER approval suitable
for open, unprotected installation in cable trays to the machine; their outstanding oil resistance (OIL RES I & II) makes them ideally suited as connecting
and joining cables and also for control, signal and measuring systems in industrial plants. The flexible cable structure facilitates installation inside and
outside of machines and switch cabinets. The double-screening with aluminium foil (100% coverage) and copper braid (approx. 85% coverage)
guarantee superior EMC protection. Applications: tool machines, control panels, measuring devices, production automation, cable ducts, renewable
energies.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
62710
62711
62712
62713
62714
62715
62716
62717
62718
62719
62720
62721
62722
62723
62724
62725
62726
62727
62728
62729
62730
62731
62732
62733
62734
62735
62736
62737
CrossNo.cores
section mm² x AWG-No.
0,093
0,093
0,093
0,093
0,093
0,093
0,093
0,093
0,093
0,093
0,093
0,093
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,241
0,241
0,241
0,241
2 x 28
3 x 28
4 x 28
6 x 28
8 x 28
10 x 28
15 x 28
20 x 28
25 x 28
30 x 28
40 x 28
50 x 28
2 x 26
3 x 26
4 x 26
6 x 26
8 x 26
10 x 26
15 x 26
20 x 26
25 x 26
30 x 26
40 x 26
50 x 26
2 x 24
3 x 24
4 x 24
6 x 24
Outer Ø Cop.
app. mm weight
kg / km
4,5
6,0
4,7
7,0
5,0
9,0
5,5
12,0
5,8
15,0
6,4
18,0
7,0
24,0
7,6
30,0
8,6
37,0
8,9
43,0
9,7
54,0
11,4
67,0
4,7
9,0
4,9
10,0
5,1
12,0
5,8
16,0
6,1
19,0
6,8
24,0
7,5
31,0
8,3
40,0
9,2
49,0
9,5
57,0
10,4
72,0
12,1
88,0
4,9
15,0
5,1
16,0
5,3
19,0
6,1
27,0
Weight
app.
kg / km
16,0
22,0
27,0
34,0
37,0
43,0
52,0
67,0
79,0
88,0
112,0
131,0
24,0
27,0
31,0
39,0
43,0
51,0
66,0
79,0
92,0
110,0
136,0
165,0
30,0
33,0
37,0
48,0
Part no.
62738
62739
62740
62741
62742
62743
62744
62745
62746
62747
62748
62749
62750
62751
62752
62753
62754
62755
62756
62757
62758
62759
62760
62761
62762
62763
62764
62765
CrossNo.cores
section mm² x AWG-No.
0,241
0,241
0,241
0,241
0,241
0,241
0,241
0,241
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,616
0,616
0,616
0,616
0,616
0,616
0,616
0,616
8 x 24
10 x 24
15 x 24
20 x 24
25 x 24
30 x 24
40 x 24
50 x 24
2 x 22
3 x 22
4 x 22
6 x 22
8 x 22
10 x 22
15 x 22
20 x 22
25 x 22
30 x 22
40 x 22
50 x 22
2 x 20
3 x 20
4 x 20
6 x 20
8 x 20
10 x 20
15 x 20
20 x 20
Outer Ø Cop.
app. mm weight
kg / km
6,4
31,0
7,3
39,0
8,2
51,0
9,0
64,0
9,9
77,0
10,3
92,0
11,4
118,0
13,2
148,0
6,6
19,0
5,5
22,0
5,8
27,0
6,5
34,0
9,3
45,0
9,8
69,0
9,7
77,0
11,1
92,0
12,6
121,0
13,0
139,0
14,1
177,0
15,5
215,0
7,4
28,0
7,7
34,0
8,3
40,0
8,6
54,0
9,1
70,0
10,4
83,0
12,9
119,0
14,8
130,0
Weight
app.
kg / km
57,0
67,0
85,0
106,0
128,0
155,0
206,0
249,0
34,0
40,0
46,0
60,0
72,0
85,0
115,0
140,0
176,0
210,0
273,0
331,0
73,0
77,0
91,0
118,0
158,0
173,0
218,0
298,0
Continuation Ⴇ
416
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / Data Cables UL/CSA
TRAYCONTROL® 300-C flexible, oil-resistant, screened,
EMC-preferred type, NFPA 79 Edition 2012
Part no.
62766
62767
62768
62769
62770
62771
62772
62773
62774
62775
62776
62777
62778
62779
CrossNo.cores
section mm² x AWG-No.
0,616
0,616
0,616
0,616
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
25 x 20
30 x 20
40 x 20
50 x 20
2 x 18
3 x 18
4 x 18
6 x 18
8 x 18
10 x 18
15 x 18
20 x 18
25 x 18
30 x 18
Outer Ø Cop.
app. mm weight
kg / km
16,0
186,0
16,5
224,0
18,7
288,0
20,7
337,0
7,8
37,0
8,1
49,0
8,8
58,0
10,0
82,0
10,6
100,0
12,8
124,0
14,3
180,0
15,5
234,0
17,7
277,0
18,4
323,0
Weight
app.
kg / km
401,0
477,0
623,0
752,0
80,0
86,0
101,0
130,0
168,0
226,0
295,0
386,0
462,0
590,0
Part no.
62780
62781
62782
62783
62784
62785
62786
62787
62788
62789
62790
62791
62792
62793
CrossNo.cores
section mm² x AWG-No.
0,963
0,963
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
40 x 18
50 x 18
2 x 16
3 x 16
4 x 16
6 x 16
8 x 16
10 x 16
15 x 16
20 x 16
25 x 16
30 x 16
40 x 16
50 x 16
Outer Ø Cop.
app. mm weight
kg / km
20,2
416,0
22,4
508,0
8,2
51,0
8,9
63,0
9,5
76,0
10,8
104,0
12,0
134,0
13,9
168,0
15,3
234,0
17,0
301,0
19,4
367,0
20,1
428,0
22,3
550,0
25,1
669,0
Weight
app.
kg / km
773,0
958,0
110,0
116,0
139,0
195,0
283,0
316,0
410,0
551,0
675,0
794,0
1033,0
1274,0
Dimensions and specifications may be changed without prior notice. (RN02)
Suitable accessories can be found in Chapter X.
• Cable tie
N
417
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / Data Cables UL/CSA
Command Cable UL (LiYCY-TP) Style 2464/300 V, 80°C,
EMC-preferred type
Technical data
Cable structure
Ⴠ Special PVC command cable, approved to
UL-Style 2464,
cores acc. to UL-Style 1061/1729
Ⴠ Temperature range
flexing -10°C to +80°C
fixed installation -20°C to +80°C
Ⴠ Nominal voltage 300 V
Ⴠ Test voltage 1500 V
Ⴠ Breakdown voltage min. 3000 V
Ⴠ Insulation resistance
min. 100 MOhm x km
Ⴠ Minimum bending radius
fixed 7,5x cable Ø
flexing 15x cable Ø
Ⴠ Coupling resistance
max. 250 Ohm/km
Ⴠ Tinned copper, fine wire conductors acc. to
ASTM-B 174-95 class J-M
Conductor make-up to
0,14 mm² = 7x0,162 mm
0,23 mm² = 7x0,202 mm
0,34 mm² = 7x0,254 mm
0,56 mm² = 7x0,32 mm
Ⴠ Core insulation of special PVC
class 43 respectively semirigid acc. to
UL-Std.1581 tab.50.182 and 50183
Ⴠ Core identification (pair) to DIN 47100
with colour repetition from pair no. 23 and
above or international colour code
Ⴠ Cores stranded in pairs to optimal
lay-length
Ⴠ Pairs stranded with optimal
lay-length in layers
Ⴠ Seperator-foil
Ⴠ Drain wire
Ⴠ Tinned copper wire braiding,
approx. 85% coverage
Ⴠ Outer sheath of special PVC
class 43 acc. to UL-Std.1581 tab.50.182
Ⴠ Sheath colour
black (international colour code)
grey (DIN 47100 - preferred type from
stock)
Properties
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ PVC flame retardant acc. to
UL VW-1, CSA FT1
Ⴠ Conditionally resistant to
Oil
Solvents
Acids
Lyes
Note
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Ⴠ non-screened analogue type:
command cable UL (LiYY-TP),
confer page 407
Application
Flexiblescreenedpaircableconnection,as control,signaland measuring cablesin tool machinery,conveyor belts and,inplant construction,air conditioning,in
foundries and steel mills.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
Sheath
colour
grey
83774
83775
83776
83777
83778
83779
83780
83781
83782
83783
83784
83785
83786
83787
83788
83789
83790
83791
Sheath
colour
black
65314
65315
65316
65317
65318
65319
65320
65321
65322
65323
65324
65325
65326
65327
65328
65329
65330
65331
No.pairs x
cross-sec.
mm²
1 x 2 x 0,14
2 x 2 x 0,14
3 x 2 x 0,14
4 x 2 x 0,14
5 x 2 x 0,14
6 x 2 x 0,14
7 x 2 x 0,14
8 x 2 x 0,14
10 x 2 x 0,14
12 x 2 x 0,14
14 x 2 x 0,14
15 x 2 x 0,14
16 x 2 x 0,14
18 x 2 x 0,14
20 x 2 x 0,14
22 x 2 x 0,14
24 x 2 x 0,14
25 x 2 x 0,14
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
4,0
5,6
5,8
6,3
6,7
7,3
7,3
7,8
9,1
9,8
10,5
11,1
11,1
11,8
12,4
13,1
13,6
15,1
15,7
19,5
23,7
26,9
31,2
49,7
52,0
53,9
59,6
67,1
75,2
77,3
80,4
84,2
98,2
104,1
112,0
114,4
Weight
app.
kg / km
32,0
39,0
47,0
55,0
68,0
86,0
92,0
97,0
111,0
141,0
150,0
154,0
155,0
170,0
183,0
207,0
228,0
239,0
Part no.
Sheath
colour
grey
83792
83793
83794
83795
83796
83797
83798
83799
83800
83801
83802
83803
83804
83805
83806
83807
83808
83809
Sheath
colour
black
65332
65333
65334
65335
65336
65337
65338
65339
65340
65341
65342
65343
65344
65345
65346
65347
65348
65349
No.pairs x
cross-sec.
mm²
1 x 2 x 0,23
2 x 2 x 0,23
3 x 2 x 0,23
4 x 2 x 0,23
5 x 2 x 0,23
6 x 2 x 0,23
7 x 2 x 0,23
8 x 2 x 0,23
10 x 2 x 0,23
12 x 2 x 0,23
14 x 2 x 0,23
15 x 2 x 0,23
16 x 2 x 0,23
18 x 2 x 0,23
20 x 2 x 0,23
22 x 2 x 0,23
24 x 2 x 0,23
25 x 2 x 0,23
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
4,2
5,9
6,2
6,7
7,2
7,7
7,7
8,4
9,9
10,2
10,9
11,4
11,4
12,2
12,7
13,5
14,5
14,8
16,4
27,4
31,7
37,4
54,7
65,6
60,2
74,1
109,3
115,8
120,7
132,4
141,6
146,6
160,6
170,8
229,7
231,4
Weight
app.
kg / km
46,0
53,0
65,0
79,0
98,0
114,0
121,0
129,0
152,0
189,0
213,0
225,0
227,0
238,0
270,0
300,0
321,0
340,0
Continuation Ⴇ
418
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / Data Cables UL/CSA
Command Cable UL (LiYCY-TP) Style 2464/300 V, 80°C,
EMC-preferred type
Part no.
Sheath
colour
grey
83810
83811
83812
83813
83814
83815
83816
83817
83818
83819
83820
83821
83822
83823
83824
83825
83826
83827
Sheath
colour
black
65350
65351
65352
65353
65354
65355
65356
65357
65358
65359
65360
65361
65362
65363
65364
65365
65366
65367
No.pairs x
cross-sec.
mm²
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
1 x 2 x 0,34
2 x 2 x 0,34
3 x 2 x 0,34
4 x 2 x 0,34
5 x 2 x 0,34
6 x 2 x 0,34
7 x 2 x 0,34
8 x 2 x 0,34
10 x 2 x 0,34
12 x 2 x 0,34
14 x 2 x 0,34
15 x 2 x 0,34
16 x 2 x 0,34
18 x 2 x 0,34
20 x 2 x 0,34
22 x 2 x 0,34
24 x 2 x 0,34
25 x 2 x 0,34
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
4,6
6,4
6,9
7,5
8,1
8,8
8,8
9,7
11,5
12,0
12,6
13,4
13,4
14,4
15,0
15,9
17,0
17,3
17,0
36,7
44,6
54,1
63,4
73,4
79,4
88,4
107,0
122,4
138,2
154,3
161,4
197,9
211,4
217,6
230,4
138,5
Weight
app.
kg / km
58,0
65,0
78,0
88,0
110,0
126,0
140,0
148,0
184,0
210,0
241,0
245,0
251,0
275,0
300,0
320,0
371,0
402,0
Part no.
Sheath
colour
grey
83828
83829
83830
83831
83832
83833
83834
83835
83836
83837
83838
83839
83840
83841
83842
83843
83844
83845
Sheath
colour
black
65368
65369
65370
65371
65372
65373
65374
65375
65376
65377
65378
65379
65380
65381
65382
65383
65384
65385
No.pairs x
cross-sec.
mm²
1 x 2 x 0,56
2 x 2 x 0,56
3 x 2 x 0,56
4 x 2 x 0,56
5 x 2 x 0,56
6 x 2 x 0,56
7 x 2 x 0,56
8 x 2 x 0,56
10 x 2 x 0,56
12 x 2 x 0,56
14 x 2 x 0,56
15 x 2 x 0,56
16 x 2 x 0,56
18 x 2 x 0,56
20 x 2 x 0,56
22 x 2 x 0,56
24 x 2 x 0,56
25 x 2 x 0,56
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
5,0
7,0
7,6
8,3
9,1
10,1
10,1
12,7
13,2
13,6
14,4
15,5
15,5
16,3
17,1
18,0
19,4
19,8
26,0
56,1
71,7
92,4
107,4
122,4
131,7
144,3
179,6
201,7
221,4
231,6
257,1
282,4
306,7
321,8
342,4
361,2
Weight
app.
kg / km
70,0
89,0
102,0
119,0
140,0
162,0
198,0
272,0
307,0
318,0
342,0
381,0
417,0
494,0
570,0
643,0
724,0
740,0
Dimensions and specifications may be changed without prior notice. (RN02)
Suitable accessories can be found in Chapter X.
• Cable tie
N
419
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / Data Cables UL/CSA
TRAYCONTROL® 300-C TP twisted pair, flexible, screened,
oil-resistant, EMC-preferred type, NFPA 79 Edition 2012
Technical data
Ⴠ Flexible screened PVC data and control
cable
Ⴠ Temperature range
-25°C to +105°C
Ⴠ Nominal voltage 300 V
Ⴠ Test voltage 2000 V
Ⴠ Minimum bending radius
flexing 6x cable Ø
Ⴠ Coupling resistance
max. 250 Ohm/km
Ⴠ Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Cable structure
Ⴠ Tinned copper conductor, fine wire
stranded, with AWG measures
Ⴠ Core insulation of special PVC
(AWG 22 - AWG 18 with transparent nylon
skin)
Ⴠ Core identification (pair) acc. to
international colour code
Ⴠ Cores stranded in pairs with optimal
lay-length
Ⴠ Pairs stranded in layers with optimal
lay-length
Ⴠ 1. Screening with special aluminium foil
2. Tinned copper braided screen,
approx. 85% coverage
Ⴠ Separator
Ⴠ Outer sheath of special PVC
Ⴠ Sheath colour grey (RAL 7001)
Ⴠ with length marking in feet
Properties
Ⴠ Self-extinguishing and flame retardant in
acc. to CSA FT4
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ UL (AWG 22 - AWG 18):
PLTC-ER, ITC-ER, CM, NFPA 79 2012,
OIL RES I & II, Class I Div. 2, NEC Art.
501, 725, 760 & 800, AWM 2517
Ⴠ UL (AWG 24 - AWG 26):
CM, AWM 2517, rated OIL RES I & II,
NEC Art. 725, 760 & 800, NFPA 79 2012
Ⴠ CSA:
CSA CMG FT4, AWM I/II A/B FT4
Note
Advantages
Ⴠ Highly-flexible, easy to install
Ⴠ Oil-resistant to OIL RES I & II
Available on request
Ⴠ PUR or TPE outer sheath
Ⴠ Sheath colour to suit customer
requirement
Application
HELUKABEL® TRAYCONTROL® 300 is a screened, twisted pair data and control cable. Cross-sections with PLTC-ER and ITC-ER approval suitable for
open, unprotected installation in cable trays to the machine; their outstanding oil resistance (OIL RES I & II) makes them ideally suited as connecting
and joining cables and also for control, signal and measuring systems in industrial plants. The flexible cable structure facilitates installation inside and
outside of machines and switch cabinets. The double-screening with aluminium foil (100% coverage) and copper braid (approx. 85% coverage)
guarantee superior EMC protection. Applications: tool machines, control panels, measuring devices, production automation, cable ducts, renewable
energies.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
61999
59760
59761
59762
59763
59764
59765
59766
59767
59768
59769
59770
59771
59772
59773
59774
59775
59776
59777
59778
59779
59780
59781
59782
59783
59784
Crosssection mm²
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,241
0,241
0,241
0,241
0,241
0,241
0,241
0,241
No.pairs x Outer Ø Cop.
No.cores app. mm weight
x
kg / km
AWG-no.
1 x 2 x 26
4,7
16,0
2 x 2 x 26
5,7
20,0
3 x 2 x 26
5,9
24,0
4 x 2 x 26
6,4
27,0
5 x 2 x 26
6,8
31,0
6 x 2 x 26
7,4
50,0
7 x 2 x 26
7,5
52,0
8 x 2 x 26
7,9
54,0
10 x 2 x 26
9,2
60,0
12 x 2 x 26
9,8
67,0
14 x 2 x 26
10,4
75,0
15 x 2 x 26
10,8
77,0
16 x 2 x 26
11,2
80,0
18 x 2 x 26
11,8
84,0
20 x 2 x 26
12,4
98,0
22 x 2 x 26
13,1
104,0
24 x 2 x 26
13,6
112,0
25 x 2 x 26
15,1
114,0
1 x 2 x 24
4,9
16,0
2 x 2 x 24
6,6
27,0
3 x 2 x 24
6,9
32,0
4 x 2 x 26
7,8
37,0
5 x 2 x 24
8,0
55,0
6 x 2 x 24
8,4
66,0
7 x 2 x 24
8,8
60,0
8 x 2 x 24
9,5
74,0
Weight
app.
kg / km
32,0
39,0
47,0
55,0
68,0
86,0
92,0
97,0
111,0
141,0
150,0
154,0
155,0
170,0
183,0
207,0
228,0
239,0
46,0
53,0
65,0
79,0
98,0
114,0
121,0
129,0
Part no.
59785
59786
59787
59788
59789
59790
59791
59792
59793
59794
59795
59796
59797
59798
59799
59800
59801
59802
59803
59804
59805
59806
59807
59808
59809
59810
Crosssection mm²
0,241
0,241
0,241
0,241
0,241
0,241
0,241
0,241
0,241
0,241
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
No.pairs x Outer Ø Cop.
No.cores app. mm weight
x
kg / km
AWG-no.
10 x 2 x 24
10,5
109,0
12 x 2 x 24
10,8
116,0
14 x 2 x 24
12,6
121,0
15 x 2 x 24
12,4
132,0
16 x 2 x 24
12,9
142,0
18 x 2 x 24
13,8
147,0
20 x 2 x 24
14,4
161,0
22 x 2 x 24
15,3
171,0
24 x 2 x 24
16,4
230,0
25 x 2 x 24
16,7
231,0
1 x 2 x 22
6,9
17,0
2 x 2 x 22
9,3
37,0
3 x 2 x 22
9,7
45,0
4 x 2 x 22
10,5
54,0
5 x 2 x 22
11,4
63,0
6 x 2 x 22
12,1
73,0
7 x 2 x 22
12,3
79,0
8 x 2 x 22
13,2
88,0
10 x 2 x 22
15,7
107,0
12 x 2 x 22
16,0
122,0
14 x 2 x 22
16,3
138,0
15 x 2 x 22
16,6
154,0
16 x 2 x 22
16,8
161,0
18 x 2 x 22
17,8
198,0
20 x 2 x 22
18,4
211,0
22 x 2 x 22
19,3
218,0
Weight
app.
kg / km
152,0
189,0
213,0
225,0
227,0
238,0
270,0
300,0
321,0
340,0
58,0
65,0
79,0
88,0
110,0
126,0
140,0
148,0
184,0
210,0
241,0
245,0
251,0
275,0
300,0
320,0
Continuation Ⴇ
420
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / Data Cables UL/CSA
TRAYCONTROL® 300-C TP twisted pair, flexible, screened,
oil-resistant, EMC-preferred type, NFPA 79 Edition 2012
Part no.
59811
59812
59813
59814
59815
59816
59817
59818
59819
59820
59821
59822
59823
Crosssection mm²
0,382
0,382
0,616
0,616
0,616
0,616
0,616
0,616
0,616
0,616
0,616
0,616
0,616
No.pairs x Outer Ø Cop.
No.cores app. mm weight
x
kg / km
AWG-no.
24 x 2 x 22
20,5
230,0
25 x 2 x 22
20,8
239,0
1 x 2 x 20
7,4
26,0
2 x 2 x 20
10,0
56,0
3 x 2 x 20
10,8
72,0
4 x 2 x 20
11,5
92,0
5 x 2 x 20
12,6
107,0
6 x 2 x 20
13,4
122,0
7 x 2 x 20
13,5
132,0
8 x 2 x 20
16,9
144,0
10 x 2 x 20
17,6
180,0
12 x 2 x 20
18,1
202,0
14 x 2 x 20
19,2
221,0
Weight
app.
kg / km
371,0
402,0
70,0
89,0
102,0
119,0
140,0
162,0
198,0
272,0
307,0
318,0
342,0
Part no.
59824
59825
59826
59827
59828
59829
59830
59831
59832
59833
59834
59835
59836
Crosssection mm²
0,616
0,616
0,616
0,616
0,616
0,616
0,616
0,963
0,963
0,963
0,963
0,963
0,963
No.pairs x Outer Ø Cop.
No.cores app. mm weight
x
kg / km
AWG-no.
15 x 2 x 20
19,5
232,0
16 x 2 x 20
19,6
257,0
18 x 2 x 20
20,6
282,0
20 x 2 x 20
21,6
307,0
22 x 2 x 20
22,7
322,0
24 x 2 x 20
24,5
342,0
25 x 2 x 20
24,9
361,0
1 x 2 x 18
7,8
28,0
2 x 2 x 18
10,3
57,0
3 x 2 x 18
11,6
75,0
6 x 2 x 18
14,7
139,0
9 x 2 x 18
17,3
212,0
15 x 2 x 18
21,4
358,0
Weight
app.
kg / km
381,0
417,0
494,0
570,0
643,0
724,0
740,0
104,0
121,0
150,0
328,0
490,0
811,0
Dimensions and specifications may be changed without prior notice. (RN02)
Suitable accessories can be found in Chapter X.
• Cable tie
N
421
CW&A Edition 27 (published 01.04.2015)
UL/CSA DRAG CHAIN CABLES
422
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / PVC-Cables for Drag Chains UL/CSA
JZ-602 RC cable for drag chains, 90°C, 600 V, two approval control
cable, meter marking
Technical data
Ⴠ Control cable of special-PVC to
UL AWM Style 10012 (core insulation)
Style 2587 and CSA
Ⴠ Temperature range
flexing -5°C to +90°C
fixed installation -40°C to +90°C
Ⴠ Nominal voltage
UL/CSA 600 V
Ⴠ Test voltage 4000 V
Ⴠ Breakdown voltage min. 8000 V
Ⴠ Insulation resistance
min 20 MOhm x km
Ⴠ Minimum bending radius
flexing 7,5x cable Ø
fixed installation 4x cable Ø
Ⴠ Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Cable structure
Ⴠ Bare copper, extra fine wire conductors, to
DIN VDE 0295 cl.6 col. 4, BS 6360 cl.6 and
IEC 60228 cl.6
Ⴠ Core insulation special PVC
compound type YI8 to
DIN VDE 0207 part 4 and class 43
acc. to UL-Std.1581
Ⴠ Core identification to DIN VDE 0293
red cores with continuous white
numbering
Ⴠ GN-YE conductor in the outer layer
Ⴠ Cores stranded in layers with
optimal lay-length
Ⴠ Wrapping with fleece over each layer
Ⴠ Outer sheath of special PVC
compound type YM5 to
DIN VDE 0207 part 5, UL-Style 2587 and
CSA C22.2 No 210
Ⴠ Sheath colour black (RAL 9005)
Ⴠ with meter marking
Properties
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B),
UL VW-1, CSA FT1
Ⴠ UV-resistant
Note
Ⴠ G = with green-yellow conductor
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Ⴠ screened analogue type:
JZ-602 RC -CY, confer page 427
Application
For use in dry, damp and wet rooms with free movement without tensile stress or forced movements as highly flexible PVC control cable suitable for
frequent lifting and bending stress in the machinery and tooling, robot technology and permanently moving machine parts. Convincingly proved in
the standard use of drag chains. Interesting for the export-oriented machinery plant. For applications that go beyond standard solutions (e. g.
composting facilities or high shelf conveyors with extremely high speed, etc.) we recommend you to our specially developed inquiry sheet for energy
guiding systems, further technical details see selection table: Conductors for cable drag chains in the opening credits. For use in cable drag chains
please note installation instruction.
RC = Robotics Cable
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
89900
89901
89902
89903
89904
89905
89906
89907
89908
89909
89910
89911
89912
89913
89914
89915
89916
89917
89918
89919
89920
89921
89922
89923
89924
89925
No.cores x
cross-sec.
mm²
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
9 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5
34 G 0,5
3G1
4G1
5G1
7G1
9G1
12 G 1
15 G 1
18 G 1
25 G 1
34 G 1
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
9 G 1,5
12 G 1,5
18 G 1,5
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
20
6,0
14,0
20
6,5
19,0
20
7,1
24,0
20
8,2
34,0
20
10,0
43,2
20
10,5
58,2
20
12,5
86,0
20
15,2
120,0
20
17,1
163,0
18
6,6
23,8
18
7,1
31,7
18
7,8
39,6
18
9,2
55,4
18
11,0
71,2
18
11,5
95,0
18
13,2
119,0
18
14,0
142,4
18
17,2
197,8
18
19,1
269,0
16
7,4
44,0
16
8,0
58,0
16
8,8
72,0
16
10,8
101,0
16
12,8
129,7
16
13,5
173,0
16
16,0
260,0
Weight
app.
kg / km
58,0
69,0
84,0
123,0
177,0
192,0
256,0
358,0
487,0
88,0
101,0
126,0
145,0
168,0
260,0
300,0
360,0
640,0
730,0
94,0
117,0
140,0
186,0
244,0
319,0
451,0
Part no.
89926
89927
89932
89928
89933
89929
89934
89935
89930
89936
89931
89937
89938
89939
89940
89941
No.cores x
cross-sec.
mm²
25 G 1,5
34 G 1,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
3G4
4G4
5G4
7G4
4G6
4 G 10
4 G 16
4 G 25
4 G 35
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
16
19,8
360,0
16
22,4
490,0
14
8,9
72,0
14
10,1
96,0
14
11,3
120,0
14
13,6
168,0
14
16,8
288,0
12
10,9
115,0
12
12,4
154,0
12
13,8
192,0
12
16,6
269,0
10
14,6
231,0
8
18,2
384,0
6
22,6
615,0
4
26,5
960,0
2
30,8
1344,0
Weight
app.
kg / km
625,0
840,0
150,0
185,0
242,0
293,0
498,0
231,0
298,0
370,0
460,0
430,0
720,0
1060,0
1590,0
2105,0
Dimensions and specifications may be changed without prior notice. (RN05)
423
CW&A Edition 27 (published 01.04.2015)
N
Cables according to international Approvals / PVC-Cables for Drag Chains UL/CSA
MULTIFLEX 600 highly flexible, oil-resistant, open installation
TC-ER, PLTC-ER, NFPA 79 Edition 2012
Technical data
Ⴠ Highly-flexible PVC control cable according
to UL-Std.1277
Ⴠ Temperature range
flexing -5°C to +90°C
fixed installation -40°C to +90°C
Ⴠ Nominal voltage
TC 600 V
TC Wind Turbine (WTTC) 1000 V
Ⴠ Test voltage 3000 V
Ⴠ Minimum bending radius
flexing 7,5x cable Ø
Ⴠ Insulation resistance
min. 20 MOhm x km
Ⴠ Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Cable structure
Ⴠ Bare copper conductor, extra-fine wire
stranded, with AWG measures
Ⴠ Core insulation of special PVC
with transparent nylon skin
Ⴠ Core identification to DIN VDE 0293
black cores with continuous white
numbering
Ⴠ GN-YE conductor, 3 cores
and abovein the outer layer
Ⴠ Cores stranded in layers with
optimal lay-lengths
Ⴠ Separator
Ⴠ Outer sheath of special PVC
Ⴠ Sheath colour black (RAL 9005)
Ⴠ with length marking in feet
Properties
Ⴠ Self-extinguishing and flame retardant in
acc. to CSA FT4
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Ⴠ UV-resistant
Tests
Ⴠ UL:
TC-ER, PLTC-ER (AWG 18 - AWG 12),
ITC-ER (AWG 18 - AWG 12), MTW,
NFPA 79 2012, WTTC 1000 V, DP-1,
OIL RES I&II, 90°C dry / 75°C wet,
Class 1 Div. 2 per NEC Art 336, 392, 501,
crush impact test in accordance
with UL 1277
Ⴠ CSA:
c(UL) CIC-TC FT4, CSA AWM I/II A/B FT4
Note
Advantages
Ⴠ Highly-flexible, simple installation
Available on request
Ⴠ with blue cores (DC)
Ⴠ with red cores (AC)
Ⴠ Grey or TPE outer sheath
Application
HELUKABEL® MULTIFLEX 600 is a highly-flexible, oil-resistant control cable. The special combination of TC-ER, PLTC-ER and ITC-ER allows this cable
to be used as a connecting cable for industrial plant and machinery in accordance with NFPA 79 edition 2012. Approved for open, unprotected
installation in cable trays to the machine. Its outstanding oil resistance (OIL RES I & II) guarantees a long service life; for industrial applications in dry,
damp and wet environments. Recommended applications: production lines, bottling plants, machine construction, switch cabinets, conveyor systems,
packaging machines, automotive industry. Please observe applicable installation regulations for use in energy supply chains.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
62502
62503
62504
62505
62506
62507
62508
62509
62510
62511
62512
62513
62514
62515
62516
62517
62518
62519
62520
62521
62522
62523
62524
62525
62526
62527
62528
No.cores x
cross-sec.
mm²
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5
34 G 0,5
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
12 G 0,75
15 G 0,75
18 G 0,75
25 G 0,75
34 G 0,75
36 G 0,75
42 G 0,75
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
9 G 1,5
12 G 1,5
18 G 1,5
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
20
6,9
10,0
20
7,3
14,0
20
8,0
19,0
20
8,6
24,0
20
9,9
34,0
20
11,4
58,0
20
14,2
86,0
20
17,0
120,0
20
18,9
163,0
18
7,8
22,0
18
8,6
29,0
18
9,3
36,0
18
10,8
50,0
18
12,4
86,0
18
13,8
108,0
18
15,4
130,0
18
18,5
180,0
18
20,5
245,0
18
20,6
259,0
18
22,3
302,0
16
8,6
43,0
16
9,5
58,0
16
10,3
72,0
16
12,0
101,0
16
14,2
130,0
16
14,7
173,0
16
17,2
259,0
Weight
app.
kg / km
53,0
61,0
72,0
85,0
110,0
158,0
241,0
316,0
439,0
75,0
91,0
103,0
136,0
228,0
273,0
311,0
498,0
550,0
570,0
600,0
100,0
122,0
148,0
197,0
244,0
328,0
459,0
Dimensions and specifications may be changed without prior notice. (RN01)
424
CW&A Edition 27 (published 01.04.2015)
Part no.
62529
62530
62531
62532
62533
62534
63136
62535
62536
62537
62538
62539
62540
62541
62542
62543
62544
62545
62546
62547
62548
62549
62550
62551
62552
62554
No.cores x
cross-sec.
mm²
25 G 1,5
34 G 1,5
41 G 1,5
50 G 1,5
60 G 1,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
9 G 2,5
12 G 2,5
18 G 2,5
25 G 2,5
3G4
4G4
5G4
7G4
4G6
5G6
7G6
4 G 10
5 G 10
4 G 16
5 G 16
4 G 25
4 G 35
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
16
20,8
360,0
16
23,0
490,0
16
25,1
590,0
16
27,7
720,0
16
29,5
864,0
14
9,8
72,0
14
10,6
96,0
14
11,9
120,0
14
13,6
168,0
14
16,1
216,0
14
16,9
288,0
14
20,1
432,0
14
25,1
600,0
12
11,3
115,0
12
12,4
154,0
12
13,8
192,0
12
16,9
269,0
10
15,3
230,0
10
16,6
288,0
10
18,2
403,0
8
19,7
384,0
8
22,0
480,0
6
23,7
614,0
6
26,1
768,0
4
34,0
960,0
2
37,0
1344,0
Weight
app.
kg / km
665,0
1084,0
1260,0
1521,0
1885,0
160,0
173,0
268,0
307,0
437,0
572,0
800,0
1100,0
221,0
247,0
318,0
438,0
383,0
481,0
800,0
671,0
990,0
951,0
1500,0
1700,0
2300,0
Cables according to international Approvals / PVC-Cables for Drag Chains UL/CSA
MULTISPEED® 500-PVC UL/CSA high flexible, safety
against high bending in drag chain systems, oil-resistant, low torsion, meter marking
Technical data
Ⴠ Special drag chain cables for high
mechanical stress in adapted to
DIN VDE 0285-525-2-51/
DIN EN 50525-2-51
to UL-Std.758 AWM Style 21179
Ⴠ Temperature range
flexing -5°C to +80°C
fixed installation -30°C to +80°C
Ⴠ Nominal voltage
VDE U0/U 300/500 V
UL 600 V
Ⴠ Test voltage 3000 V
Ⴠ Insulation resistance
min. 100 MOhm x km
Ⴠ Minimum bending radius
flexing 7,5x cable Ø
fixed installation 4x cable Ø
Ⴠ Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Cable structure
Ⴠ Bare copper, fine wire conductors,
Unilay with short pitch length
Ⴠ Core insulation of special PP
Ⴠ Core identification to DIN VDE 0293
black cores with continuous white
numbering
Ⴠ GN-YE conductor, 3 cores and above
Ⴠ Stranding:
<7 cores: cores stranded in a layer with
optimal lay-length around a filler as per
construction
ุ7 cores: cores stranded with optimal
lay-length to bunch-construction with low
torsion strength, optimal selected short
lay-length around a filler
Ⴠ Outer sheath special PVC, especially
resistant against fatigue strength, extruded
as filler with pressure
Ⴠ Sheath colour black (RAL 9005)
Ⴠ with meter marking
Properties
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers0
Tests
Ⴠ PVC outer sheath self-extinguishing and
flame retardant acc. to DIN VDE
0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804
test method B), UL VW-1, CSA FT1
Ⴠ Low-adhesion
Ⴠ Ozon and UV resistant
Ⴠ High property of alternating bending
strength
Ⴠ longer service life due to low
frictional resistance
Ⴠ Better chemical resistance
Ⴠ Oil resistance to DIN VDE 0473-811-404/
DIN EN 60811-404
Ⴠ Reduced Ø, therefore low moving
masses
Note
Ⴠ G = with green-yellow conductor
x = without green-yellow conductor (OZ)
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Ⴠ screened analogue type:
MULTISPEED® 500-C-PVC UL/CSA,
confer page 429
Application
UL/CSA approved HELUKABEL® MULTISPEED® 500-PVC are installed there, where extreme requirements for the cables are necessary. Designed for
the export-orientated machinery manufacturer, specifically for USA and Canada. Matched materials and stranding technique permit continuous use
as a highly flexible cable for drag chains with long travel and high or slow speeds. For use in dry, damp rooms, and outdoors, with free movement
without tensile stress or forced movements as a highly flexible PVC control cable suitable for frequent lifting and bending stress in engineering and
tool manufacturing.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
24295
24296
24297
24298
24299
24300
24301
24302
24303
24304
24305
24306
24307
24308
24309
24310
24311
24312
24313
24314
No.cores x
cross-sec.
mm²
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5
4 G 0,75
5 G 0,75
7 G 0,75
12 G 0,75
18 G 0,75
25 G 0,75
36 G 0,75
42 G 0,75
3G1
4G1
5G1
7G1
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
20
4,8
9,6
20
5,1
14,4
20
5,5
19,0
20
6,0
24,0
20
9,1
33,6
20
10,0
58,0
20
12,2
86,0
20
14,3
120,0
19
6,1
29,0
19
6,6
36,0
19
10,5
50,0
19
11,4
86,0
19
14,2
130,0
19
16,3
180,0
19
20,1
259,0
19
22,2
302,0
18
5,9
29,0
18
6,4
38,4
18
7,0
48,0
18
11,2
67,0
Weight
app.
kg / km
40,0
45,0
57,0
66,0
81,0
133,0
194,0
274,0
63,0
79,0
107,0
169,0
247,0
366,0
540,0
630,0
69,0
86,0
101,0
140,0
Part no.
24315
24316
24317
24318
24319
24320
24321
24322
24323
24324
24325
24326
24327
24328
24329
24330
No.cores x
cross-sec.
mm²
12 G 1
18 G 1
25 G 1
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
18 G 2,5
25 G 2,5
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
18
12,3
115,0
18
15,1
173,0
18
17,6
240,0
16
6,7
43,0
16
7,3
58,0
16
8,0
72,0
16
13,2
101,0
16
14,4
173,0
16
17,7
259,0
16
20,5
360,0
14
8,9
96,0
14
9,9
120,0
14
16,1
168,0
14
17,8
288,0
14
21,8
432,0
14
24,4
600,0
Weight
app.
kg / km
227,0
351,0
489,0
88,0
110,0
130,0
182,0
319,0
420,0
604,0
172,0
219,0
303,0
504,0
754,0
940,0
Dimensions and specifications may be changed without prior notice. (RN05)
425
CW&A Edition 27 (published 01.04.2015)
N
Cables according to international Approvals / PVC-Cables for Drag Chains UL/CSA
JZ-HF-FCY high flexible, cable for drag chains, oil resistant, EMC-preferred
type, meter marking
Technical data
Ⴠ Special PVC drag chain cable, extreme
flexibility acc. to UL/CSA AWM I/II A/B
Style 2570
Ⴠ Temperature range
flexing -5°C to +80°C
fixed installation -40°C to +80°C
Ⴠ Nominal voltage
VDE U0/U 300/500 V
UL/CSA 1000 V
Ⴠ Test voltage 4000 V
Ⴠ Breakdown voltage min. 8000 V
Ⴠ Insulation resistance
min. 20 MOhm x km
Ⴠ Minimum bending radius
flexing 10x cable Ø
fixed installation 5x cable Ø
Ⴠ Coupling resistance
max. 250 Ohm/km
Ⴠ Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Cable structure
Ⴠ Bare copper, fine wire conductors, to
DIN VDE 0295 cl.5, BS 6360 cl.5
and IEC 60228 cl.5
Ⴠ Core insulation of special PVC
acc. to UL-Std.1581
Ⴠ Core identification to DIN VDE 0293
black cores with continuous white
numbering
Ⴠ GN-YE conductor, 3 cores and above
in the outer layer
Ⴠ Cores stranded in layers with optimal
selected lay-length
Ⴠ Separating foil over each layer
Ⴠ construction with Cu-screening, tinned,
approx. 85%
Ⴠ Minimum coverage 85%
Ⴠ Outer sheath of special PVC
compound type TM5 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
acc. to UL-Std.1581
Ⴠ Sheath colour grey (RAL 7001)
Ⴠ with meter marking
Properties
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2 / IEC 60332-1
(equivalent DIN VDE 0472 part 804
test method B), UL VW-1, CSA FT1
Ⴠ low adhesion
Ⴠ oil resistant to DIN VDE 0473-811-404 /
DIN EN 60811-404
Note
Ⴠ G = with green-yellow conductor
x = without green-yellow conductor (OZ)
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Ⴠ unscreened analogue type:
JZ-602 RC, confer page 423
MULTISPEED® 500-PVC UL/CSA,
confer page 425
Application
UL/CSA approved, highly flexible, screened PVC drag-chain cable for laying in dry, damp and wet rooms, with free movement and without tensile
load or forced movements, suitable for frequent lifting and bending stresses in the sector of machine manufacture and tool making. Thanks to the
high level of shielding density, a fault-free transmission of signals or impulses is ensured. The ideal control line, offering protection against interference,
for the above applications. Of interest for those machinery manufacturers, who are export orientated. For applications which go beyond standard
solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for our especially
developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection
table for drag chain cables, see lead text.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
12908
12909
12910
12911
12912
12913
12914
12915
12916
12917
12918
12919
12920
12921
12922
12923
12924
12925
No.cores x
cross-sec.
mm²
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
12 G 0,75
18 G 0,75
25 G 0,75
2x1
3G1
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
20
6,0
35,0
20
6,3
42,0
20
6,8
47,0
20
7,4
56,0
20
8,5
69,0
20
10,1
108,0
20
11,7
145,0
20
14,0
240,0
19
6,4
40,0
19
6,8
52,0
19
7,3
60,0
19
7,9
71,0
19
9,2
91,0
19
11,0
142,0
19
13,0
212,0
19
15,8
281,0
18
6,8
50,0
18
7,2
60,0
Weight
app.
kg / km
46,0
56,0
64,0
77,0
104,0
158,0
229,0
320,0
59,0
68,0
82,0
101,0
150,0
212,0
305,0
430,0
71,0
90,0
Dimensions and specifications may be changed without prior notice. (RN05)
426
CW&A Edition 27 (published 01.04.2015)
Part no.
12926
12927
12928
12929
12930
12931
12932
12933
12934
12935
12936
12937
12938
12939
12940
12941
12942
12943
No.cores x
cross-sec.
mm²
4G1
5G1
7G1
12 G 1
18 G 1
25 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
3 G 2,5
4 G 2,5
7 G 2,5
4G4
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
18
7,8
71,0
18
8,4
88,0
18
9,8
111,0
18
12,0
184,0
18
14,2
260,0
18
16,8
349,0
16
7,3
63,0
16
7,7
80,0
16
8,4
97,0
16
9,1
119,0
16
10,7
147,0
16
13,0
267,0
16
15,5
374,0
16
18,7
526,0
14
9,1
144,0
14
9,9
148,0
14
13,0
255,0
12
11,2
230,0
Weight
app.
kg / km
114,0
136,0
169,0
270,0
385,0
530,0
88,0
104,0
136,0
170,0
221,0
348,0
489,0
710,0
177,0
204,0
340,0
310,0
Cables according to international Approvals / PVC-Cables for Drag Chains UL/CSA
JZ-602 RC-CY special cable for drag chains, 90°C, 600 V, two
approval control cable, EMC-preferred type, meter marking
Technical data
Ⴠ Control cable of special-PVC to UL CSA
AWM I/II A/B Style 2587
(sheath insulation) and CSA
Ⴠ Temperature range
flexing -5°C to +90°C
fixed installation -40°C to +90°C
(up to +105°C for short time)
Ⴠ Nominal voltage
UL/CSA 600 V
Ⴠ Test voltage 4000 V
Ⴠ Breakdown voltage min. 8000 V
Ⴠ Insulation resistance
min 20 MOhm x km
Ⴠ Minimum bending radius
flexing 10x cable Ø
fixed installation 5x cable Ø
Ⴠ Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Ⴠ Coupling resistance
max. 250 Ohm/km
Cable structure
Ⴠ Bare copper, extra fine wire conductors,
to DIN VDE 0295 cl.6 col. 4, BS 6360 cl.5
and IEC 60228 cl.6
Ⴠ Core insulation of special PVC
compound type YI8 to
DIN VDE 0207 part 4 and class 43
acc. to UL-Std.1581
Ⴠ Core identification to DIN VDE 0293
red cores with continuous white
numbering
Ⴠ GN-YE conductor in the outer layer
Ⴠ Cores stranded with optimal lay-length
Ⴠ Core wrapping with fleece over each layer
Ⴠ PVC-inner sheath
Ⴠ Screening: braid coverage ca. 85%
up to 17 mm Ø - layer of tinned copper
wires
>17 mm Ø - tinned copper wire
Ⴠ Outer sheath of special PVC
compound type YM5 to
DIN VDE 0207 part 5, UL-Style 2587 and
CSA C22.2 No 210
Ⴠ Outer sheath black (RAL 9005)
Ⴠ with meter marking
Properties
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B),
UL VW-1, CSA FT1
Ⴠ UV-resistant
Note
Ⴠ G = with green-yellow conductor
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Ⴠ unscreened analogue type:
JZ-602 RC, confer page 423
Application
These cable are used for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist
and wet rooms. These special cables for drag chains are used for permanent flexible applications in machineries, machine tools, robot technics, for
movable automated machinery parts. These cables have shown excellent performance in combination with standard cable trays. The dense screening
assures disturbance-free transmission of all signals and impulses. An ideal disturbance-free control cable for the above applications. Interesting for
the export-oriented machines and machinery plants. For applications which go beyond standard solutions we recommend for our especially developed
enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for
drag chain cables, see lead text.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
RC = Robotics Cable
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
89950
89951
89952
89953
89954
89955
89956
89957
89958
89959
89960
89961
89962
89963
89964
89965
89966
89967
89968
89969
89970
89971
89972
89973
89974
89975
No.cores x
cross-sec.
mm²
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
9 G 0,5
12 G 0,5
15 G 0,5
18 G 0,5
25 G 0,5
3G1
4G1
5G1
7G1
9G1
12 G 1
15 G 1
18 G 1
25 G 1
34 G 1
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
9 G 1,5
12 G 1,5
18 G 1,5
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
20
8,5
45,0
20
9,0
52,0
20
9,7
68,0
20
11,0
93,0
20
12,4
134,0
20
13,5
163,0
20
14,8
174,0
20
16,0
191,0
20
19,0
223,0
18
8,9
56,0
18
9,7
81,0
18
10,4
90,0
18
12,0
106,0
18
14,1
161,0
18
15,2
175,0
18
16,7
204,0
18
17,6
241,0
18
20,7
342,0
18
24,3
434,0
16
10,2
89,0
16
11,0
97,0
16
11,8
111,0
16
14,0
147,0
16
16,4
193,0
16
17,1
256,0
16
20,2
360,0
Weight
app.
kg / km
124,0
135,0
153,0
191,0
243,0
322,0
350,0
374,0
436,0
130,0
155,0
181,0
208,0
321,0
341,0
396,0
473,0
650,0
781,0
165,0
192,0
224,0
274,0
340,0
461,0
674,0
Part no.
89976
89977
89984
89978
89985
89979
89986
89980
89987
89981
89988
89982
89983
89989
89990
89991
89992
No.cores x
cross-sec.
mm²
25 G 1,5
34 G 1,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
18 G 2,5
3G4
4G4
5G4
7G4
4G6
4 G 10
4 G 16
4 G 25
4 G 35
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
16
25,2
544,0
16
28,1
674,0
14
11,8
141,0
14
13,2
170,0
14
14,2
195,0
14
17,4
251,0
14
21,0
368,0
14
25,4
639,0
12
14,0
180,0
12
15,9
232,0
12
17,7
330,0
12
20,9
395,0
10
18,3
316,0
8
23,2
490,0
6
27,6
850,0
4
33,1
1450,0
2
37,8
1890,0
Weight
app.
kg / km
950,0
1203,0
220,0
270,0
350,0
428,0
730,0
1140,0
296,0
456,0
450,0
737,0
572,0
1012,0
1400,0
2100,0
2550,0
Dimensions and specifications may be changed without prior notice. (RN05)
427
CW&A Edition 27 (published 01.04.2015)
N
Cables according to international Approvals / PVC-Cables for Drag Chains UL/CSA
MULTIFLEX 600-C highly-flexible, oil-resistant, screened,
EMC-preferred type, control cable for open installation TC-ER, PLTC-ER, NFPA
79 Edition 2012
Technical data
Ⴠ Highly-flexible PVC control cable acc. to
UL-Std.1277
Ⴠ Temperature range
flexing -5°C to +90°C
fixed installation -40°C to +90°C
Ⴠ Nominal voltage
TC 600 V
TC Wind Turbine (WTTC) 1000 V
Ⴠ Test voltage 3000 V
Ⴠ Coupling resistance
max. 250 Ohm/km
Ⴠ Minimum bending radius
flexing 10x cable Ø
Ⴠ Insulation resistance
min. 20 MOhm x km
Ⴠ Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Cable structure
Ⴠ Bare copper conductor, extra-fine wire
stranded, with AWG measures
Ⴠ Core insulation of special PVC
with transparent nylon skin
Ⴠ Core identification to DIN VDE 0293
black cores with continuous white
numbering
Ⴠ GN-YE conductor, 3 cores and above
in the outer layer
Ⴠ Cores stranded in layers with
optimal lay-lengths
Ⴠ Separating foil
Ⴠ Braided screening of tinned copper wires,
coverage approx. 85%
Ⴠ Separator
Ⴠ Outer sheath of special PVC
Ⴠ Sheath colour black (RAL 9005)
Ⴠ with length marking in feet
Properties
Ⴠ Self-extinguishing and flame retardant in
acc. to CSA FT4
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Ⴠ UV-resistant
Tests
Ⴠ UL:
TC-ER, PLTC-ER (AWG 18 - AWG 12),
ITC-ER (AWG 18 - AWG 12), MTW,
NFPA 79 2012, WTTC 1000 V, DP-1,
OIL RES I&II, 90°C dry / 75°C wet,
Class 1 Div. 2 per NEC Art 336, 392, 501,
crush impact test in accordance
with UL 1277
Ⴠ CSA:
c(UL) CIC-TC FT4, CSA AWM I/II A/B FT4
Note
Advantages
Ⴠ Highly-flexible, simple installation
Available on request
Ⴠ with blue cores (DC)
Ⴠ with red cores (AC)
Ⴠ Grey or TPE outer sheath
Application
HELUKABEL® MULTIFLEX 600-C is a highly-flexible, oil-resistant control cable. The special combination of TC-ER, PLTC-ER and ITC-ER allows this
cable to be used as a connecting cable for industrial plant and machinery in accordance with NFPA 79 edition 2012. Approved for open, unprotected
installation in cable trays to the machine. Its outstanding oil resistance (OIL RES I & II) guarantees a long service life; for industrial applications in dry,
damp and wet environments. Recommended applications: Production lines, bottling plants, machine construction, switch cabinets, conveyor systems,
packaging machines, automotive industry. For the use in energy drag chains please note the installation guidelines.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
62556
62557
62558
62559
62560
62561
62562
62563
62564
62565
62566
62567
62568
62569
62570
62571
62572
62573
62574
62575
62576
62577
62578
62579
No.cores x
cross-sec.
mm²
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5
34 G 0,5
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
12 G 0,75
15 G 0,75
18 G 0,75
25 G 0,75
34 G 0,75
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
9 G 1,5
12 G 1,5
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
20
7,7
30,0
20
8,0
37,0
20
8,7
46,0
20
9,3
54,0
20
10,7
70,0
20
12,3
112,0
20
15,1
153,0
20
18,1
225,0
20
19,8
267,0
18
8,5
55,0
18
9,3
69,0
18
10,0
82,0
18
11,6
119,0
18
14,1
178,0
18
15,2
175,0
18
16,3
252,0
18
19,6
362,0
18
21,9
473,0
16
9,3
75,0
16
10,2
93,0
16
11,0
113,0
16
12,9
162,0
16
15,2
193,0
16
15,6
249,0
Weight
app.
kg / km
80,0
85,0
100,0
113,0
152,0
210,0
304,0
408,0
530,0
101,0
127,0
148,0
186,0
286,0
455,0
383,0
514,0
685,0
131,0
165,0
195,0
250,0
340,0
393,0
Dimensions and specifications may be changed without prior notice. (RN01)
428
CW&A Edition 27 (published 01.04.2015)
Part no.
62580
62581
62582
62583
62584
62585
62586
62587
62588
62589
62590
62591
62592
62593
62594
62595
62596
62597
62598
62599
62600
62602
62603
62605
No.cores x
cross-sec.
mm²
18 G 1,5
25 G 1,5
34 G 1,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
9 G 2,5
12 G 2,5
18 G 2,5
25 G 2,5
3G4
4G4
5G4
7G4
4G6
5G6
7G6
4 G 10
5 G 10
4 G 16
5 G 16
4 G 25
4 G 35
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
16
18,4
376,0
16
23,1
510,0
16
25,8
674,0
14
10,3
141,0
14
11,5
149,0
14
12,4
195,0
14
15,4
243,0
14
16,8
312,0
14
18,5
368,0
14
22,4
639,0
14
25,5
796,0
12
11,7
180,0
12
13,3
221,0
12
14,7
330,0
12
17,8
363,0
10
16,1
314,0
10
17,5
441,0
10
20,6
505,0
8
21,9
526,0
8
24,1
610,0
6
24,8
730,0
6
27,2
1050,0
4
33,1
1450,0
2
37,8
1840,0
Weight
app.
kg / km
559,0
788,0
1203,0
218,0
222,0
350,0
373,0
479,0
730,0
1140,0
1530,0
296,0
305,0
450,0
536,0
469,0
772,0
1028,0
790,0
1096,0
1621,0
1759,0
2100,0
2550,0
Cables according to international Approvals / PVC-Cables for Drag Chains UL/CSA
MULTISPEED® 500-C-PVC UL/CSA oil resistant, high
flexible, safety against high bending in drag chain systems, low torsion, screened,
EMC-preferred type, meter marking
Technical data
Ⴠ Special drag chain cables for high
mechanical stress in accordance to
DIN VDE 0285-525-2-51/DIN EN
50525-2-51
and UL-Std.758 AWM Style 21179
Ⴠ Temperature range
flexing -5°C to +80°C
fixed installation -30°C to +80°C
Ⴠ Nominal voltage
VDE U0/U 300/500 V
UL 600 V
Ⴠ Test voltage 3000 V
Ⴠ Insulation resistance
min. 100 MOhm x km
Ⴠ Minimum bending radius
flexing 7,5x cable Ø
fixed installation 4x cable Ø
Ⴠ Coupling resistance
max. 250 Ohm x km
Ⴠ Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Cable structure
Ⴠ Bare copper, fine wire conductors,
Unilay with short pitch length
Ⴠ Core insulation of Special PP
Ⴠ Core identification to DIN VDE 0293
black cores with continuous white
numbering
Ⴠ GN-YE conductor, 3 cores and above
Ⴠ Stranding:
<7 cores: with optimal lay length,
construction due to a filling element, in a
stranded position
ุ7 cores: cores stranded with optimal
lay-length to bunch-construction with low
torsion strength, optimal selected short
lay-length around a filler
Ⴠ Special PVC inner sheath YM2 gusset-filling
extruded, grey (RAL 7001)
Ⴠ Braid of tinned copper wires, minimum
coverage 85% max. with optimal braiding
pitch
Ⴠ Outer sheath of special PVC
especially fatigue resistant
Ⴠ sheath colour black (RAL 9005)
Ⴠ with meter marking
Properties
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804
test method B), UL VW-1, CSA FT1
Ⴠ Low adhesion
Ⴠ Ozon and UV resistant
Ⴠ High property of alternating bending
strength
Ⴠ longer service life due to low
friction resistance
Ⴠ Better chemical resistance
Ⴠ Oil resistance to DIN VDE 0473-811-404/
DIN EN 60811-404
Ⴠ Higher stability
Ⴠ Higher economical solution
Ⴠ Reduced Ø, therefore less moving masses
Note
Ⴠ G = with green-yellow conductor
x = without green-yellow conductor (OZ)
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Ⴠ unscreened analogue type:
MULTISPEED® 500-PVC UL/CSA,
confer page 425
Application
For permanently use on long distances, and high or low speeds. These high flexible PVC control cables are suitable for shift- and bending stresses in
machines and machine tool constructions. These are installed in dry, moist rooms and in open air with free movement without tensile stress or forced
movements. These screened cables are particularly suitable for the interference-free transmission in instrumentation and control engineering applications.
For applications which go beyond standard solutions we recommend for our especially developed enquiry sheet for energy guiding systems. Before
installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
24335
24336
24337
24338
24339
24340
24341
24342
24343
24344
24345
24346
24347
24348
24349
24350
24351
No.cores x
cross-sec.
mm²
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
9 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
12 G 0,75
18 G 0,75
25 G 0,75
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
20
6,6
30,0
20
6,9
36,0
20
7,3
42,0
20
7,8
48,0
20
11,3
64,0
20
11,4
80,0
20
12,6
105,0
20
15,0
137,0
20
17,1
210,0
19
6,8
40,0
19
7,4
48,0
19
8,0
55,0
19
8,5
66,0
19
12,9
85,0
19
14,4
135,0
19
17,5
190,0
19
19,9
275,0
Weight
app.
kg / km
88,0
101,0
116,0
146,0
181,0
219,0
271,0
374,0
542,0
96,0
111,0
140,0
161,0
227,0
317,0
486,0
651,0
Part no.
24352
24353
24354
24355
24356
24357
24358
24359
24360
24361
24362
24363
24364
24365
24366
24367
No.cores x
cross-sec.
mm²
3G1
4G1
5G1
7G1
12 G 1
18 G 1
25 G 1
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
4 G 2,5
5 G 2,5
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
18
7,7
59,0
18
8,3
70,0
18
9,1
84,0
18
14,0
106,0
18
15,0
174,0
18
18,7
240,0
18
21,2
332,0
16
8,6
75,0
16
9,4
90,0
16
10,4
108,0
16
16,0
157,0
16
17,6
240,0
16
21,3
355,0
16
24,8
448,0
14
11,3
134,0
14
12,3
175,0
Weight
app.
kg / km
131,0
164,0
198,0
252,0
410,0
550,0
756,0
166,0
199,0
229,0
304,0
502,0
709,0
939,0
270,0
335,0
Dimensions and specifications may be changed without prior notice. (RN05)
429
CW&A Edition 27 (published 01.04.2015)
N
Cables according to international Approvals / PUR-Cables for Drag Chains UL/CSA
JZ-602 RC-PUR special cable for drag chains, 80°C, 600 V, two
approval control cable, meter marking
Technical data
Ⴠ Control cable of special-PUR to UL CSA
AWM I/II A/B Style 20939 (sheath insulation)
and CSA
Ⴠ Temperature range
flexing -5°C to +80°C
fixed installation -40°C to +80°C
Ⴠ Nominal voltage UL/CSA 600 V
Ⴠ Test voltage 4000 V
Ⴠ Breakdown voltage min. 8000 V
Ⴠ Insulation resistance
min 20 MOhm x km
Ⴠ Minimum bending radius
flexing 7,5x cable Ø
fixed installation 4x cable Ø
Ⴠ Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)
Cable structure
Ⴠ Bare copper-conductor, to
DIN VDE 0295 cl.6, extra fine-wire,
BS 6360 cl.6, IEC 60228 cl.6
Ⴠ Core insulation of special PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
and class 43 to UL-Std.1581
Ⴠ Core identification to DIN VDE 0293
black cores with continuous white
numbering
Ⴠ GN-YE conductor in the outer layer
Ⴠ Cores stranded in layers with optimal
selected lay-lenght
Ⴠ Core wrapping with fleece over each layer
Ⴠ Outer sheath of special full-polyurethane
Ⴠ Sheath colour grey (RAL 7001)
Ⴠ with meter marking
Properties
Ⴠ Resistant to mineral oils, synthetic oils and
coolant, UV-radiation, oxygene, ozon
and hydrolysis. Conditionally resistant to
microbes.
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Note
Ⴠ G = with green-yellow conductor
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Ⴠ screened analogue type:
JZ-602 RC -C-PUR, confer page 436
Application
These cables are used for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist,
wet rooms and outdoor. These special cables for drag chains are used for permanent flexible applications in machineries, machine tools, robot technics,
for movable automated machinery parts. For applications which go beyond standard solutions (for example for composting appliances or high shelf
conveyors with extremely high processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before
installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text.
RC = Robotics Cable
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
12630
12631
12632
12633
12634
12635
12636
12637
12638
12639
12640
12641
12642
12643
12644
12645
12646
12647
12648
12649
12650
12651
12652
12653
12654
12655
No.cores x
cross-sec.
mm²
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
9 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5
34 G 0,5
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
9 G 0,75
12 G 0,75
15 G 0,75
18 G 0,75
25 G 0,75
34 G 0,75
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
9 G 1,5
12 G 1,5
18 G 1,5
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
20
6,0
14,0
20
6,5
19,0
20
7,1
24,0
20
8,2
34,0
20
10,0
43,2
20
10,5
58,2
20
12,5
86,0
20
15,2
120,0
20
17,1
163,0
18
6,6
23,8
18
7,1
31,7
18
7,8
39,6
18
9,2
55,4
18
11,0
86,4
18
11,5
95,0
18
13,2
119,0
18
14,0
142,4
18
17,2
197,8
18
19,1
269,0
16
7,4
44,0
16
8,0
58,0
16
8,8
72,0
16
10,8
101,0
16
12,8
129,7
16
13,5
173,0
16
16,0
260,0
Weight
app.
kg / km
58,0
69,0
84,0
123,0
177,0
192,0
256,0
358,0
487,0
88,0
101,0
126,0
145,0
168,0
260,0
300,0
360,0
640,0
730,0
94,0
117,0
140,0
186,0
244,0
319,0
451,0
Dimensions and specifications may be changed without prior notice. (RN05)
430
CW&A Edition 27 (published 01.04.2015)
Part no.
12656
12657
12658
12659
12660
12661
12662
12663
12664
12665
12666
12667
12668
12669
12670
12671
No.cores x
cross-sec.
mm²
25 G 1,5
34 G 1,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
3G4
4G4
5G4
7G4
4G6
4 G 10
4 G 16
4 G 25
4 G 35
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
16
19,8
360,0
16
22,4
490,0
14
8,9
72,0
14
10,1
96,0
14
11,3
120,0
14
13,6
168,0
14
16,8
288,0
12
10,9
115,0
12
12,4
154,0
12
13,8
192,0
12
16,6
269,0
10
14,6
231,0
8
18,2
384,0
6
22,6
615,0
4
26,5
960,0
2
30,8
1344,0
Weight
app.
kg / km
625,0
840,0
150,0
185,0
242,0
293,0
498,0
231,0
298,0
370,0
460,0
430,0
720,0
1060,0
1590,0
2105,0
Cables according to international Approvals / PUR-Cables for Drag Chains UL/CSA
MULTIFLEX 512®-PUR UL/CSA special cable for drag
chains, 80°C, 600 V, two approval control cable, halogen-free
Technical data
Ⴠ Special drag chain cables for high
mechanical stress, acc. to
UL Style 20939
Ⴠ Temperature range
flexing -30°C to +80°C
fixed installation -40°C to +80°C
Ⴠ Nominal voltage UL/CSA 600 V
Ⴠ Test voltage 3000 V
Ⴠ Insulation resistance
min. 100 MOhm x km
Ⴠ Minimum bending radius
flexing 5x cable Ø
fixed installation 3x cable Ø
Ⴠ Alternating bending test
tested with approx. 10 million
bending cycles
Ⴠ Radiation resistance
up to 50x106 cJ/kg (up to 50 Mrad)
Cable structure
Ⴠ Bare copper, extra fine wire conductors,
bunch stranded to DIN VDE 0295 cl.6,
col. 4, BS 6360 cl.6 and IEC 60228 cl.6
Ⴠ Core insulation of special PP
Ⴠ Core identification to DIN VDE 0293
black cores with continuous white
numbering
Ⴠ GN-YE conductor, 3 cores and above
in the outer layer
Ⴠ Cores stranded in layers with optimal
selected lay-length
Ⴠ Special core wrapping over each layer (up
to 4 mm² without core wrapping over the
outer layer)
Ⴠ Outer sheath of special full-polyurethane
TMPU, to DIN VDE 0207-363-10-2/
DIN EN 50363-10-2
Ⴠ Sheath colour grey (RAL 7001)
Ⴠ with meter marking
Properties
Ⴠ Very good oil resistant
Ⴠ Guaranteed permanent application in
multi-shift operation under extreme high
bending stress
Ⴠ Adhesion-low
Ⴠ High resistance to mechanical strain
Ⴠ High property of alternating bending
strength
Ⴠ Long life durabilities through low
friction-resistance by using the TP
insulation
Ⴠ High tensile strength-, abrasion- and
impact resistant at öpw temperature
Ⴠ Resistant to weather, ozone and
UV-radiation, solvents, acids and alkalis,
and hydrolysis
Ⴠ PUR outer sheath self-extinguishing and
flame retardant acc. to
DIN VDE 0482-332-1-2, DIN EN
60332-1-2/
IEC 60332-1 (equivalent DIN VDE 0472
part 804 test method B) UL VW-1, CSA FT1
Note
Ⴠ G = with green-yellow conductor
x = without green-yellow conductor (OZ)
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Ⴠ Cleanroom qualification tested with analog
type. Please note "cleanroom qualified"
when ordering.
Ⴠ screened analogue type:
MULTIFLEX 512® -C-PUR UL/CSA,
confer page 437
Application
These special UL/CSA cables for drag chains are used for permanent flexible applications in machineries, machine tools, robot technics, for movable
automated machinery parts and multi-shift operation. Those cables are developed according to the newest state of technology improvement. These
high flexible control cables with sliding abilities guaranteed an optimum service life durabilities and also very economic by using the PP-core insulation
and the PUR-outer sheath. The PUR material is adhesion-low and cut-resistant. For applications which go beyond standard solutions (for example for
composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for our especially developed enquiry sheet
for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain
cables, see lead text.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
21559
21560
21561
21562
21563
21564
21565
21566
21567
21568
21569
No.cores x
cross-sec.
mm²
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
12 G 0,5
18 G 0,5
20 G 0,5
25 G 0,5
30 G 0,5
36 G 0,5
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
20
5,5
9,6
20
5,8
14,4
20
6,4
19,0
20
7,0
24,0
20
8,1
33,6
20
9,9
58,0
20
11,5
86,0
20
12,0
96,0
20
13,7
120,0
20
14,3
144,0
20
15,3
172,0
Weight
app.
kg / km
38,0
46,0
59,0
68,0
88,0
131,0
197,0
260,0
282,0
315,0
374,0
Part no.
21570
21571
21572
21573
21574
21575
21576
21577
21578
21579
21580
No.cores x
cross-sec.
mm²
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
12 G 0,75
18 G 0,75
20 G 0,75
25 G 0,75
30 G 0,75
36 G 0,75
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
19
6,2
14,4
19
6,5
21,6
19
7,0
29,0
19
7,8
36,0
19
9,0
50,0
19
11,0
86,0
19
13,0
130,0
19
13,5
144,0
19
15,4
180,0
19
16,2
216,0
19
17,6
259,0
Weight
app.
kg / km
47,0
58,0
69,0
85,0
118,0
183,0
270,0
290,0
374,0
420,0
498,0
Continuation Ⴇ
431
CW&A Edition 27 (published 01.04.2015)
N
Cables according to international Approvals / PUR-Cables for Drag Chains UL/CSA
MULTIFLEX 512®-PUR UL/CSA special cable for drag
chains, 80°C, 600 V, two approval control cable, halogen-free
Part no.
21581
21582
21583
21584
21585
21586
21587
21588
21589
21590
21591
21592
21593
21594
21595
21596
21597
21598
21599
21600
21601
21602
21603
21604
21605
21606
21607
21608
No.cores x
cross-sec.
mm²
2x1
3G1
4G1
5G1
7G1
12 G 1
18 G 1
20 G 1
25 G 1
30 G 1
36 G 1
41 G 1
50 G 1
65 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
20 G 1,5
25 G 1,5
30 G 1,5
36 G 1,5
42 G 1,5
50 G 1,5
61 G 1,5
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
18
6,9
19,2
18
7,4
29,0
18
8,0
38,0
18
8,7
48,0
18
10,2
67,0
18
12,6
115,0
18
14,8
173,0
18
15,8
192,0
18
18,1
240,0
18
18,5
288,0
18
20,1
346,0
18
22,0
410,0
18
24,0
498,0
18
27,2
650,0
16
7,6
29,0
16
8,1
43,0
16
8,7
58,0
16
9,7
72,0
16
11,3
101,0
16
13,8
173,0
16
16,3
259,0
16
17,3
288,0
16
19,8
360,0
16
20,3
432,0
16
22,2
518,0
16
24,0
628,0
16
26,2
749,0
16
28,9
912,0
Weight
app.
kg / km
55,0
70,0
86,0
102,0
143,0
225,0
334,0
370,0
460,0
530,0
625,0
779,0
953,0
1205,0
70,0
90,0
106,0
145,0
205,0
320,0
465,0
510,0
650,0
750,0
880,0
1209,0
1449,0
1712,0
Dimensions and specifications may be changed without prior notice. (RN05)
Suitable Cable drag chains can be found
in our Cable Accessories catalogue.
432
CW&A Edition 27 (published 01.04.2015)
Part no.
21609
21610
21611
21612
21613
21614
21615
21616
21617
21618
21619
21620
21621
21622
21623
21624
21625
21626
21627
21628
21629
No.cores x
cross-sec.
mm²
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
18 G 2,5
20 G 2,5
25 G 2,5
4G4
5G4
7G4
4G6
5G6
7G6
4 G 10
5 G 10
7 G 10
4 G 16
5 G 16
7 G 16
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
14
9,2
48,0
14
9,7
72,0
14
10,5
96,0
14
11,6
120,0
14
13,8
168,0
14
16,9
288,0
14
20,0
432,0
14
21,2
480,0
14
24,4
600,0
12
13,2
154,0
12
14,6
192,0
12
17,6
79,0
10
14,4
230,0
10
15,9
288,0
10
19,2
403,0
8
18,4
384,0
8
20,7
480,0
8
24,7
672,0
6
21,3
614,0
6
23,8
768,0
6
28,6
1075,0
Weight
app.
kg / km
115,0
162,0
196,0
230,0
312,0
532,0
762,0
858,0
998,0
283,0
349,0
498,0
432,0
529,0
782,0
685,0
817,0
1023,0
1042,0
1292,0
1709,0
Cables according to international Approvals / PUR-Cables for Drag Chains UL/CSA
MULTISPEED® 500-PUR UL/CSA safety against high
bending in drag chain systems, low torsion, halogen-free, meter marking
Technical data
Ⴠ Special drag chain cables for high
mechanical stress in adapted to
DIN VDE 0285-525-2-51/
DIN EN 50525-2-51,
DIN VDE 0285-525-2-21/
DIN EN 50525-2-21
and UL-Std.758 AWM Style 20939
Ⴠ Temperature range
flexing -30°C to +80°C
fixed installation -40°C to +80°C
Nominal voltage
DIN VDE U0/U 300/500 V
UL 600 V
Ⴠ Test voltage 3000 V
Ⴠ Insulation resistance
min. 100 MOhm x km
Ⴠ Minimum bending radius
flexing 7,5x cable Ø
fixed installation 4x cable Ø
Ⴠ Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)
Cable structure
Ⴠ Bare copper, fine wire conductors,
unilay with short pitch length
Ⴠ Core insulation of special PP
Ⴠ Core identification to DIN VDE 0293
black cores with continuous white
numbering
Ⴠ GN-YE conductor, 3 cores and above
Ⴠ Stranding:
<7 cores: cores stranded in a layer with
optimal lay-length around a filler as per
contruction
Ⴠ ุ7 cores: cores stranded with optimal
lay-length to bunch-construction with low
torsion strength, optimal selected short
lay-length around a filler
Ⴠ Outer sheath of special-PUR
Ⴠ extruded as filler with pressure
Ⴠ Sheath colour black (RAL 9005)
Ⴠ with meter marking
Properties
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ PUR-sheath flame retardant acc. to
DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/IEC 60332-1
(equivalent DIN VDE 0472 part 804
test method B), UL VW-1, CSA FT1
Ⴠ low adhesion
Ⴠ halogen-free
Ⴠ Higher economical solution
Ⴠ High resistant to mechanical strain
Ⴠ Long life durabilitys due to low
friction-resistance
Ⴠ High tensile strenght, abrasion- and impact
resistance at low temperature
Ⴠ Tear resistance
Ⴠ Hight stability
Ⴠ Oil resistance
Ⴠ Better chemical resistance
Ⴠ UV and ozone resistance
Ⴠ Increased economic efficiency
Ⴠ Reduced Ø, therefore less moving masses
Note
Ⴠ G = with green-yellow conductor
x = without green-yellow conductor (OZ)
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Ⴠ screened analogue type:
MULTISPEED® 500-C-PUR UL/CSA,
confer page 439
Application
UL/CSA approved HELUKABEL® MULTISPEED® 500-PUR are installed there, where the extreme requirements for the cables are necessary. The selected
materials and lay-up technique permit these high flexible cables for permanent application in drag chains for long distances, high an slow speed of
movements. These cables are installed in dry, moist and wet rooms and in open air with free movement without tensile stress or forced movements.
These robust and abrasion resistant special control cables are installed there, where the problems appear for the application in permanent stresses e.
g. in energy drag chains, industry robotics, production lines, automatic control systems and permanent movable machinery parts for multi-shift
operation. These cables are installed everywhere, where high requirements for the flexibility, abrasion, oxygen and chemical resistance are necessary.
For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing
speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the
instructions. Further technical details see selection table for drag chain cables, see lead text.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
24370
24371
24372
24373
24374
24375
24376
24377
No.cores x
cross-sec.
mm²
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
20
4,8
9,6
20
5,1
14,4
20
5,5
19,0
20
6,0
24,0
20
9,1
33,6
20
10,0
58,0
20
12,2
86,0
20
14,3
120,0
Weight
app.
kg / km
41,0
48,0
62,0
70,0
88,0
131,0
204,0
266,0
Part no.
24378
24379
24380
24381
24382
24383
24384
24385
24386
No.cores x
cross-sec.
mm²
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
12 G 0,75
18 G 0,75
25 G 0,75
36 G 0,75
42 G 0,75
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
19
5,2
21,6
19
6,1
29,0
19
6,6
36,0
19
10,5
50,0
19
11,4
86,0
19
14,2
130,0
19
16,3
180,0
19
20,1
260,0
19
22,2
302,0
Weight
app.
kg / km
51,0
68,0
73,0
92,0
170,0
257,0
280,0
411,0
608,0
Continuation Ⴇ
433
CW&A Edition 27 (published 01.04.2015)
N
Cables according to international Approvals / PUR-Cables for Drag Chains UL/CSA
MULTISPEED® 500-PUR UL/CSA safety against high
bending in drag chain systems, low torsion, halogen-free, meter marking
Part no.
24387
24388
24389
24390
24391
24392
24393
24331
24394
24395
24396
24397
24398
24399
24400
24332
No.cores x
cross-sec.
mm²
3G1
4G1
5G1
7G1
12 G 1
18 G 1
25 G 1
36 G 1
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
36 G 1,5
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
18
5,9
29,0
18
6,4
38,0
18
7,0
48,0
18
11,2
67,0
18
12,3
115,0
18
15,1
173,0
18
17,6
240,0
18
21,6
346,0
16
6,7
43,0
16
7,3
58,0
16
8,0
72,0
16
13,2
101,0
16
15,0
173,0
16
17,7
259,0
16
20,5
360,0
16
25,6
518,0
Weight
app.
kg / km
59,0
71,0
84,0
111,0
200,0
286,0
370,0
485,0
81,0
102,0
121,0
164,0
293,0
450,0
631,0
779,0
Dimensions and specifications may be changed without prior notice. (RN05)
Suitable Cable drag chains can be found
in our Cable Accessories catalogue.
434
CW&A Edition 27 (published 01.04.2015)
Part no.
24401
24402
24403
24404
24405
24406
No.cores x
cross-sec.
mm²
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
18 G 2,5
25 G 2,5
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
14
8,9
86,0
14
9,8
120,0
14
16,1
168,0
14
17,8
288,0
14
21,8
432,0
14
24,4
600,0
Weight
app.
kg / km
173,0
220,0
290,0
504,0
719,0
940,0
Cables according to international Approvals / PUR-Cables for Drag Chains UL/CSA
PURö-JZ-HF-FCP high flexible, cable for drag chains, oil resistant,
EMC-preferred type, meter marking
Technical data
Ⴠ Special PUR drag chain cable, extreme
flexibility acc. to UL/CSA AWM I/II A/B
Style 21223
Ⴠ Temperature range
flexing -5°C to +80°C
fixed installation -40°C to +80°C
Ⴠ Nominal voltage
VDE U0/U 300/500 V
UL/CSA 1000 V
Ⴠ Test voltage 4000 V
Ⴠ Breakdown voltage min. 8000 V
Ⴠ Insulation resistance
min. 20 MOhm x km
Ⴠ Minimum bending radius
flexing 10x cable Ø
fixed installation 5x cable Ø
Ⴠ Coupling resistance
max. 250 Ohm/km
Ⴠ Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Cable structure
Ⴠ Bare copper, fine wire conductors, to
DIN VDE 0295 cl.5, BS 6360 cl.5
and IEC 60228 cl.5
Ⴠ Core insulation of special PVC
acc. to UL-Std.1581
Ⴠ Core identification to DIN VDE 0293
black cores with continuous white
numbering
Ⴠ GN-YE conductor, 3 cores and above
in the outer layer
Ⴠ Cores stranded in layers with optimal
selected lay-length
Ⴠ Separating foil over each layer
Ⴠ construction with Cu-screening, tinned,
approx. 85%
Ⴠ Minimum coverage 85%
Ⴠ Outer sheath of special full-polyurethane
to DIN VDE 0207-363-10-2/
DIN EN 50363-10-12 acc. to UL-Std.1581
Ⴠ Sheath colour grey (RAL 7001)
Ⴠ with meter marking
Properties
Ⴠ self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2 / IEC 60332-1
(equivalent DIN VDE 0472 part 804
test method B), UL VW-1, CSA FT1
Ⴠ Suitable for outdoor lying
Ⴠ resistant to UV-radiation,oxygen,
Ozone,Hydrolyzeandmicrobes
Ⴠ low adhesion
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Ⴠ oil resistant to DIN VDE 0473-811-404 /
DIN EN 60811-404
Note
Ⴠ G = with green-yellow conductor
x = without green-yellow conductor (OZ)
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Ⴠ analouge type:
JZ-602 RC-PUR
Application
UL/CSA approved, highly flexible, screened PUR drag-chain cable for laying in dry, damp, wet rooms and outside, with free movement and without
tensile load or forced movements, suitable for frequent lifting and bending stresses in the sector of machine manufacture and tool making. Thanks to
the high level of shielding density, a fault-free transmission of signals or impulses is ensured. The ideal control line, offering protection against
interference, for the above applications. Of interest for those machinery manufacturers, who are export orientated. For applications which go beyond
standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for
our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical
details see selection table for drag chain cables, see lead text.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
12944
12945
12946
12947
12948
12949
12950
12951
12952
12953
12954
12955
12956
12957
12958
12959
12960
12961
No.cores x
cross-sec.
mm²
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
12 G 0,75
18 G 0,75
25 G 0,75
2x1
3G1
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
20
6,0
35,0
20
6,3
42,0
20
6,8
47,0
20
7,4
56,0
20
8,5
69,0
20
10,1
108,0
20
11,7
145,0
20
14,0
240,0
19
6,4
40,0
19
6,8
52,0
19
7,3
60,0
19
7,9
71,0
19
9,2
91,0
19
11,0
142,0
19
13,0
212,0
19
15,8
281,0
18
6,8
50,0
18
7,2
60,0
Weight
app.
kg / km
46,0
56,0
64,0
77,0
104,0
158,0
229,0
320,0
59,0
68,0
82,0
101,0
150,0
212,0
305,0
430,0
71,0
90,0
Part no.
12962
12963
12964
12965
12966
12967
12968
12969
12970
12971
12972
12973
12974
12975
12976
12977
12978
12979
No.cores x
cross-sec.
mm²
4G1
5G1
7G1
12 G 1
18 G 1
25 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
3 G 2,5
4 G 2,5
7 G 2,5
4G4
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
18
7,8
71,0
18
8,4
88,0
18
9,8
111,0
18
12,0
184,0
18
14,2
260,0
18
16,8
349,0
16
7,3
63,0
16
7,7
80,0
16
8,4
97,0
16
9,1
119,0
16
10,7
147,0
16
13,0
267,0
16
15,5
374,0
16
18,7
526,0
14
9,1
144,0
14
9,9
148,0
14
13,0
255,0
12
11,2
230,0
Weight
app.
kg / km
114,0
136,0
169,0
270,0
385,0
530,0
88,0
104,0
136,0
170,0
221,0
348,0
489,0
710,0
177,0
204,0
340,0
310,0
Dimensions and specifications may be changed without prior notice. (RN05)
435
CW&A Edition 27 (published 01.04.2015)
N
Cables according to international Approvals / PUR-Cables for Drag Chains UL/CSA
JZ-602 RC-C-PUR special cable for drag chains, 80°C, 600 V, two
approval control cable, EMC-preferred type, meter marking
Technical data
Ⴠ Control cable of special-PUR to
UL CSA AWM I/II A/B Style 20939
(sheath insulation) and CSA
Ⴠ Temperature range
flexing -5°C to +80°C
fixed installation -40°C to +80°C
Ⴠ Nominal voltage UL/CSA 600 V
Ⴠ Test voltage 4000 V
Ⴠ Breakdown voltage min. 8000 V
Ⴠ Insulation resistance
min 20 MOhm x km
Ⴠ Minimum bending radius
flexing 10x cable Ø
fixed installation 5x cable Ø
Ⴠ Coupling resistance
max. 250 Ohm/km
Ⴠ Radiation resistance
up 100x106 cJ/kg (up to 100 Mrad)
Cable structure
Ⴠ Bare copper, extra fine wire conductors,
to DIN VDE 0295 cl.6, BS 6360 cl.6 and
IEC 60228 cl.6
Ⴠ Core insulation of special PVC
compound type TI2 to
DIN VDE 0207-363-3/ DIN EN 50363-3
and class 43 acc. to UL-Std.1581
Ⴠ Core identification to DIN VDE 0293
black cores with continuous white
numbering
Ⴠ GN-YE conductor in the outer layer
Ⴠ Cores stranded with optimal lay-length
Ⴠ Wrapped of fleece over each layer
Ⴠ PVC-inner sheath
Ⴠ Screening:
up to 17 mm Ø - layer of tinned copper
wires
>17 mm Ø - tinned copper wire braid
coverage ca. 85%
Ⴠ Outer sheath of special Full-polyurethane
Ⴠ Sheath colour grey (RAL 7001)
Ⴠ with meter marking
Properties
Ⴠ Resistant to mineral oils, synthetic oils and
coolant, UV-radiation, oxygene, ozon
and hydrolysis. Conditionally resistant to
microbes.
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Note
Ⴠ G = with green-yellow conductor
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Ⴠ unscreened analogue type:
JZ-602 RC PUR, confer page 430
Application
These cable are used for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist,
wet rooms and outdoor. These special cables for drag chains are used for permanent flexible applications in machineries, machine tools, robot technics,
for movable automated machinery parts. The dense screening assures disturbance-free transmission of all signals and impulses. An ideal disturbance-free
control cable for the above applications. For applications which go beyond standard solutions we recommend for our especially developed enquiry
sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for drag
chain cables, see lead text.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
RC = Robotics Cable
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
12680
12681
12682
12683
12684
12685
12686
12687
12688
12689
12690
12691
12692
12693
12694
12695
12696
12697
12698
12699
12700
12701
12702
12703
12704
12705
No.cores x
cross-sec.
mm²
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
9 G 0,5
12 G 0,5
15 G 0,5
18 G 0,5
25 G 0,5
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
9 G 0,75
12 G 0,75
15 G 0,75
18 G 0,75
25 G 0,75
34 G 0,75
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
9 G 1,5
12 G 1,5
18 G 1,5
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
20
8,5
45,0
20
9,0
52,0
20
9,7
68,0
20
11,0
93,0
20
12,4
134,0
20
13,5
163,0
20
14,8
174,0
20
16,0
191,0
20
19,0
223,0
18
8,9
56,0
18
9,7
81,0
18
10,4
90,0
18
12,0
106,0
18
14,1
161,0
18
15,2
175,0
18
16,7
204,0
18
17,6
241,0
18
20,7
342,0
18
24,3
434,0
16
10,2
89,0
16
11,0
97,0
16
11,8
111,0
16
14,0
147,0
16
16,4
193,0
16
17,1
256,0
16
20,2
360,0
Weight
app.
kg / km
124,0
135,0
153,0
191,0
243,0
322,0
350,0
374,0
436,0
130,0
155,0
181,0
208,0
321,0
341,0
396,0
473,0
650,0
781,0
165,0
192,0
224,0
274,0
340,0
461,0
674,0
Dimensions and specifications may be changed without prior notice. (RN05)
436
CW&A Edition 27 (published 01.04.2015)
Part no.
12706
12707
12708
12709
12710
12711
12712
12713
12714
12715
12716
12717
12718
12719
12720
12721
12722
No.cores x
cross-sec.
mm²
25 G 1,5
34 G 1,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
18 G 2,5
3G4
4G4
5G4
7G4
4G6
4 G 10
4 G 16
4 G 25
4 G 35
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
16
25,2
544,0
16
28,1
674,0
14
11,8
141,0
14
13,2
170,0
14
14,2
195,0
14
17,4
251,0
14
21,0
368,0
14
25,4
639,0
12
14,0
180,0
12
15,9
232,0
12
17,7
330,0
12
20,9
395,0
10
18,3
316,0
8
23,2
490,0
6
27,6
850,0
4
33,1
1450,0
2
37,8
1890,0
Weight
app.
kg / km
950,0
1203,0
220,0
270,0
350,0
428,0
730,0
1140,0
296,0
456,0
450,0
737,0
572,0
1012,0
1400,0
2100,0
2550,0
Cables according to international Approvals / PUR-Cables for Drag Chains UL/CSA
MULTIFLEX 512®-C-PUR UL/CSA special cable for
drag chains, 80°C, 600 V, two approval control cable, EMC-preferred type,
halogen-free, meter marking
Technical data
Ⴠ Special drag chain cables for extreme
mechanical stress to UL-Style 20939
Ⴠ Temperature range
flexing -30°C to +80°C
fixed installation -40°C to +80°C
Ⴠ Nominal voltage UL/CSA 600 V
Ⴠ Test voltage 3000 V
Ⴠ Insulation resistance
min. 100 MOhm x km
Ⴠ Minimum bending radius
flexing 7,5x cable Ø
fixed installation 4x cable Ø
Ⴠ Alternating bending test
tested with approx. 10 million
bending cycles
Ⴠ Radiation resistance
up to 50x106 cJ/kg (up to 50 Mrad)
Ⴠ Coupling resistance
max. 250 Ohm/km
Cable structure
Ⴠ Bare copper, extra fine wire conductors,
bunch stranded to DIN VDE 0295 cl.6,
col. 4, BS 6360 cl.6 and IEC 60228 cl.6
Ⴠ Core insulation of special PP
Ⴠ Core identification to DIN VDE 0293
black cores with continuous white
numbering
Ⴠ GN-YE conductor, 3 cores and above
in the outer layer
Ⴠ Cores stranded in layers with optimal
selected lay-length
Ⴠ Special core wrapping over each layers and
an additional fleece over outer layer
Ⴠ TPE-inner sheath, halogen-free
Ⴠ Wrapping with special tapes
Ⴠ Tinned copper braided screening, approx.
85% coverage
Ⴠ Special core wrapping of fleece (up to
4 mm² without core wrapping over the outer
layer)
Ⴠ Outer sheath of special full-polyurethane
TMPU, to DIN VDE 0207-363-10-2 /
DIN EN 50363-10-2
Ⴠ Sheath colour grey (RAL 7001)
Ⴠ with meter marking
Properties
Ⴠ Very good oil resistant
Ⴠ Guaranteed permanent application in
multi-shift operation under extreme high
bending stress
Ⴠ Adhesion-low
Ⴠ High resistant to mechanical strain
Ⴠ High property of alternating bending
strength
Ⴠ Long lifedurabilities through low
fiction-resistance by using the TPE
insulation
Ⴠ High tensile strength-, abrasion and
impact resistant at low temperature
Ⴠ Resistant to Weather, Ozone, UV-radiation,
Solvents, Acids and Alkalis, Hydraulic
liquidity and Hydrolysis
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ PUR-sheath flame retardant acc. to
DIN VDE 0482-332-1-2,
DIN EN 60332-1-2 / IEC 60332-1
(equivalent DIN VDE 0472 part 804
test method B), UL VW-1, CSA FT1
Note
Ⴠ G = with green-yellow conductor
x = without green-yellow conductor (OZ)
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Ⴠ Please note the cleanroom qualification
when ordering.
Ⴠ unscreened analogue type:
MULTIFLEX 512® PUR UL/CSA,
confer page 431
Application
The special screened UL/CSA cables for drag chains are mainly applied for impulse transmission to prevent external interference effects and used for
permanent flexible applications in machineries, machine tools, robot technics, for movable automated machinery parts and multi-shift operation.
Those cables are developed according to the newest state of technology improvement. These high flexible control cables with sliding abilities guaranteed
an optimum service life durabilities and also very economic by using the PP-core insulation and the PUR-outer sheath which is adhesive-free and
cut-resistant.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
21630
21631
21632
21633
21634
21635
No.cores x
cross-sec.
mm²
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
12 G 0,5
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
20
8,3
30,0
20
8,5
38,0
20
9,0
50,0
20
9,7
65,0
20
11,1
70,0
20
12,7
100,0
Weight
app.
kg / km
90,0
105,0
124,0
132,0
175,0
250,0
Part no.
21636
21637
21638
21639
21640
No.cores x
cross-sec.
mm²
18 G 0,5
20 G 0,5
25 G 0,5
30 G 0,5
36 G 0,5
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
20
14,7
157,0
20
15,4
167,0
20
17,1
240,0
20
17,9
273,0
20
19,2
306,0
Weight
app.
kg / km
325,0
350,0
450,0
510,0
580,0
Continuation Ⴇ
437
CW&A Edition 27 (published 01.04.2015)
N
Cables according to international Approvals / PUR-Cables for Drag Chains UL/CSA
MULTIFLEX 512®-C-PUR UL/CSA special cable for
drag chains, 80°C, 600 V, two approval control cable, EMC-preferred type,
halogen-free, meter marking
Part no.
21641
21642
21643
21644
21645
21646
21647
21648
21649
21650
21651
21652
21653
21654
21655
21656
21657
21658
21659
21660
21661
21662
21663
21664
21665
21666
21667
21668
21669
21670
21671
21672
21673
No.cores x
cross-sec.
mm²
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
12 G 0,75
18 G 0,75
20 G 0,75
25 G 0,75
30 G 0,75
36 G 0,75
2x1
3G1
4G1
5G1
7G1
12 G 1
18 G 1
20 G 1
25 G 1
30 G 1
36 G 1
41 G 1
50 G 1
65 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
19
8,8
39,0
19
9,3
49,0
19
9,7
60,0
19
10,5
70,0
19
11,9
95,0
19
14,2
140,0
19
16,3
220,0
19
16,9
249,0
19
19,2
313,0
19
19,7
470,0
19
21,2
500,0
18
9,7
50,0
18
10,0
60,0
18
10,8
73,0
18
11,7
81,0
18
13,4
114,0
18
16,0
186,0
18
18,5
254,0
18
19,4
322,0
18
21,7
377,0
18
22,5
429,0
18
24,3
516,0
18
26,1
610,0
18
28,4
690,0
18
32,2
852,0
16
10,2
64,0
16
11,0
84,0
16
11,6
99,0
16
12,6
129,0
16
14,5
148,0
16
17,4
279,0
16
19,9
393,0
16
23,7
584,0
Weight
app.
kg / km
110,0
120,0
148,0
160,0
205,0
308,0
420,0
450,0
579,0
630,0
745,0
120,0
135,0
173,0
187,0
240,0
360,0
498,0
568,0
670,0
774,0
895,0
1032,0
1160,0
1660,0
145,0
168,0
217,0
235,0
325,0
481,0
675,0
927,0
Dimensions and specifications may be changed without prior notice. (RN05)
Suitable Cable drag chains can be found
in our Cable Accessories catalogue.
438
CW&A Edition 27 (published 01.04.2015)
Part no.
21674
21675
21676
21677
21678
21679
21680
21681
21682
21683
21684
21685
21686
21687
21688
21689
21690
21691
21692
21693
21694
21695
21696
21697
21698
21699
No.cores x
cross-sec.
mm²
30 G 1,5
36 G 1,5
42 G 1,5
50 G 1,5
61 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
18 G 2,5
20 G 2,5
25 G 2,5
4G4
5G4
7G4
4G6
5G6
7G6
4 G 10
5 G 10
7 G 10
4 G 16
5 G 16
7 G 16
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
16
24,6
607,0
16
26,4
702,0
16
28,4
829,0
16
31,2
1025,0
16
34,2
1190,0
14
11,9
104,0
14
12,6
140,0
14
13,6
164,0
14
14,7
190,0
14
17,4
236,0
14
20,9
390,0
14
24,2
607,0
14
25,6
661,0
14
29,1
796,0
12
16,8
222,0
12
18,4
328,0
12
21,6
360,0
10
18,1
305,0
10
19,6
441,0
10
23,2
505,0
8
22,5
485,0
8
24,7
610,0
8
29,3
820,0
6
25,7
840,0
6
28,2
1050,0
6
33,6
1510,0
Weight
app.
kg / km
1025,0
1210,0
1441,0
1709,0
2025,0
198,0
284,0
378,0
423,0
486,0
756,0
1127,0
1210,0
1530,0
448,0
533,0
678,0
636,0
772,0
1028,0
1052,0
1096,0
1530,0
1386,0
1759,0
2087,0
Cables according to international Approvals / PUR-Cables for Drag Chains UL/CSA
MULTISPEED® 500-C-PUR UL/CSA safety against
high bending in drag chain systems, low torsion, halogen-free, EMC-preferred type,
meter marking
Technical data
Ⴠ Special drag chain cables for high
mechanical stress in adapted to
DIN VDE 0285-525-2-51/
DIN EN 50525-2-51,
DIN VDE 0285-525-2-21/
DIN EN 50525-2-21
and UL-Std.758 AWM Style 20939
Ⴠ Temperature range
flexing -30°C to +80°C
fixed installation -40°C to +80°C
Nominal voltage
VDE U0/U 300/500 V
UL 600 V
Ⴠ Test voltage 3000 V
Ⴠ Insulation resistance
min. 100 MOhm x km
Ⴠ Minimum bending radius
flexing 7,5x cable Ø
fixed installation 4x cable Ø
Ⴠ Coupling resistant
max. 250 Ohm/km
Ⴠ Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)
Cable structure
Ⴠ Bare copper, fine wire conductors,
Unilay with short pitch length
Ⴠ Core insulation of special PP
Ⴠ Core identification to DIN VDE 0293
black cores with continuous white
numbering
Ⴠ GN-YE conductor, 3 cores and above
Ⴠ Stranding:
<7 cores: cores stranded in a layer with
optimal lay-length around a filler as pe
construction
ุ7 cores: cores stranded with optimal
lay-length to bunch-construction with low
torsion strength, optimal selected short
lay-length around a filler
Ⴠ Special-TPE-O inner sheath, extruded as
filler with pressure, grey RAL 7001
Ⴠ Tinned copper braided screen, coverage
85% max., with optimal pitch
Ⴠ Outer sheath of special PUR
Ⴠ Sheath colour black (RAL 9005)
Ⴠ with meter marking
Properties
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ PUR-sheath flame retardant acc. to
DIN VDE 0482-332-1-2,
DIN EN 60332-1-2 / IEC 60332-1
(equivalent DIN VDE 0472 part 804
test method B), UL VW-1, CSA FT1
Ⴠ Low adhesion
Ⴠ High property of alternating bending
strength
Ⴠ Longer service life due to low
frictional resistance
Ⴠ High tensile, abrasion and impact
resistance even at low temperatures
Ⴠ Higher notch toughness
Ⴠ Higher stability
Ⴠ Oil resistance
Ⴠ Better chemical resistance
Ⴠ UV and ozone resistance
Ⴠ Higher economical solution
Ⴠ Reduced Ø, therefore less moving masses
Note
Ⴠ G = with green-yellow conductor
x = without green-yellow conductor (OZ)
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Ⴠ unscreened analogue type:
MULTISPEED® 500-PUR UL/CSA,
confer page 433
Application
UL/CSA approved HELUKABEL® MULTISPEED® 500-C-PUR is used in applications where extreme requirements placed on the line. Designed for the
export-orientated machinery manufacturer, specifically for USA and Canada. The selected materials and lay-up technique permit these high flexible
cables for permanent application in drag chains for long distances, high an slow speed of movements. These cables are installed in dry, moist and wet
rooms and in open air with free movement without tensile stress or forced movements. These robust and abrasion resistant special control cables are
installed there, where the problems appear for the application in permanent stresses e. g. in energy drag chains, industry robotics, production lines,
automatic control systems and permanent movable machinery parts for multi-shift operation. These cables are installed everywhere, where high
requirements for the flexibility, abrasion, oxygen and chemical resistance are necessary. These screened cables are particularly suitable for the
interference-free transmission in instrumentation and control engineering applications. Before installation in cable trays please read the instructions.
Further technical details see selection table for drag chain cables, see lead text.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
24410
24411
24412
24413
24414
24415
24416
24417
24418
No.cores x
cross-sec.
mm²
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
9 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
20
6,6
30,0
20
6,9
36,0
20
7,3
42,0
20
7,8
48,0
20
11,3
64,0
20
11,4
80,0
20
12,6
105,0
20
15,0
137,0
20
17,5
210,0
Weight
app.
kg / km
90,0
104,0
118,0
148,0
184,0
219,0
276,0
378,0
547,0
Part no.
24419
24420
24421
24422
24423
24424
24425
24426
No.cores x
cross-sec.
mm²
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
12 G 0,75
18 G 0,75
25 G 0,75
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
19
6,8
40,0
19
7,4
48,0
19
8,0
55,0
19
8,5
66,0
19
12,9
85,0
19
14,4
135,0
19
17,5
190,0
19
19,9
275,0
Weight
app.
kg / km
100,0
117,0
143,0
167,0
229,0
319,0
492,0
659,0
Continuation Ⴇ
439
CW&A Edition 27 (published 01.04.2015)
N
Cables according to international Approvals / PUR-Cables for Drag Chains UL/CSA
MULTISPEED® 500-C-PUR UL/CSA safety against
high bending in drag chain systems, low torsion, halogen-free, EMC-preferred type,
meter marking
Part no.
24427
24428
24429
24430
24431
24432
24433
24434
24333
24435
No.cores x
cross-sec.
mm²
2x1
3G1
4G1
5G1
7G1
12 G 1
18 G 1
25 G 1
36 G 1
3 G 1,5
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
18
7,1
50,0
18
7,7
59,0
18
8,3
70,0
18
9,1
84,0
18
14,0
106,0
18
15,0
174,0
18
18,7
240,0
18
21,4
332,0
18
26,1
436,0
16
8,6
75,0
Weight
app.
kg / km
120,0
140,0
167,0
201,0
256,0
417,0
557,0
766,0
840,0
170,0
Dimensions and specifications may be changed without prior notice. (RN05)
Suitable Cable drag chains can be found
in our Cable Accessories catalogue.
440
CW&A Edition 27 (published 01.04.2015)
Part no.
24436
24437
24438
24439
24440
24441
24334
24442
24443
24444
No.cores x
cross-sec.
mm²
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
36 G 1,5
4 G 2,5
5 G 2,5
7 G 2,5
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
16
9,4
90,0
16
10,4
108,0
16
16,0
157,0
16
17,6
240,0
16
21,3
355,0
16
24,8
448,0
16
30,3
592,0
14
11,3
134,0
14
12,3
175,0
14
19,9
229,0
Weight
app.
kg / km
204,0
236,0
309,0
509,0
718,0
944,0
1070,0
280,0
346,0
410,0
Cables according to international Approvals / TPE-Cables for Drag Chains UL/CSA
MULTISPEED® 500-TPE UL/CSA high flexible,
safety against high bending in drag chain systems, low torsion, halogen-free,
meter marking
Technical data
Ⴠ Special drag chain cables for high
mechanical stress in acc. to
DIN VDE 0285-525-2-51/
DIN EN 50525-2-51 and UL-Std.758
AWM Style 20841 and 21184
Ⴠ Temperature range
flexing -30°C to +80°C
fixed installation -40°C to +80°C
Ⴠ Nominal voltage
VDE U0/U 300/500 V
UL 600 V
Ⴠ Test voltage 3000 V
Ⴠ Insulation resistance
min. 100 MOhm x km
Ⴠ Minimum bending radius
flexing 5x cable Ø
fixed installation 3x cable Ø
Ⴠ Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)
Cable structure
Ⴠ Tinned copper, fine wire conductors
Unilay with short pitch length
Ⴠ Core insulation of special PP
Ⴠ Core identification to DIN VDE 0293
black cores with continuous white
numbering
Ⴠ GN-YE conductor, 3 cores and above
Ⴠ Stranding:
<7 cores: cores stranded in a layer with
optimal lay-length around a filler as per
construction
ุ7 cores: cores stranded with optimal
lay-length to bunch-construction with low
torsion strength, optimal selected short
lay-length around a filler
Ⴠ Outer sheath of special-TPE-O,
extruded as filler with pressure
Ⴠ Sheath colour ocean blue (RAL 5020)
Ⴠ with meter marking
Ⴠ TPE: The selected tinned copper wire
conductor permits the installation in
aggressive environments as well as
hydrogen sulfide, ammonia and sulfur
dioxide
Properties
Ⴠ Microbe-resistance - TPE
Ⴠ High property of alternating bending
strength
Ⴠ Long life durabilitys due to low
friction-resistance
Ⴠ High tensile strength, abrasion and impact
resistance at low temperature
Ⴠ Extremely high bending loads
Ⴠ Low adhesion
Ⴠ Halogen-free
Ⴠ Higher notch toughness
Ⴠ Oil resistance
Ⴠ Better chemical resistance
Ⴠ UV and ozone resistance
Ⴠ Higher economical solution
Ⴠ Reduced Ø, therefore less moving masses
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Note
Ⴠ G = with green-yellow conductor
x = without green-yellow conductor (OZ)
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Ⴠ Cleanroom qualification tested with analog
Ⴠ type. Please note "cleanroom qualified"
when ordering.
Ⴠ screened analogue type:
MULTISPEED® 500-C-TPE UL/CSA,
confer page 443
Application
The selected materials and lay-up technique permit these high flexible cables for permanent application in drag chains for long distances, high an slow
speed of movements. These cables are installed in dry, moist and wet rooms and in open air with free movement without tensile stress or forced
movements. These robust and abrasion resistant special control cables are installed there, where the problems appear for the application in permanent
stresses e. g. in energy drag chains, industry robotics, production lines, automatic control systems and permanent movable machinery parts for
multi-shift operation. These cables are installed everywhere, where high requirements for the flexibility, abrasion, oxygen and chemical resistance are
necessary. For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high
processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please
read the instructions. Further technical details see selection table for drag chain cables, see lead text.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
24450
24451
24452
24453
24454
24455
24456
24457
No.cores x
cross-sec.
mm²
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
20
4,7
9,6
20
5,0
14,4
20
5,4
19,0
20
5,8
24,0
20
8,9
33,6
20
9,8
58,0
20
11,9
86,0
20
13,9
120,0
Weight
app.
kg / km
42,0
49,0
63,0
70,0
90,0
134,0
209,0
270,0
Part no.
24458
24459
24460
24461
24462
24463
24464
24465
24466
24467
No.cores x
cross-sec.
mm²
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
12 G 0,75
18 G 0,75
25 G 0,75
36 G 0,75
42 G 0,75
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
19
5,0
14,4
19
5,2
21,6
19
6,1
29,0
19
6,6
36,0
19
10,5
50,0
19
11,4
86,0
19
14,2
130,0
19
16,3
180,0
19
19,5
260,0
19
21,3
302,0
Weight
app.
kg / km
47,0
55,0
70,0
74,0
95,0
174,0
261,0
290,0
419,0
614,0
Continuation Ⴇ
441
CW&A Edition 27 (published 01.04.2015)
N
Cables according to international Approvals / TPE-Cables for Drag Chains UL/CSA
MULTISPEED® 500-TPE UL/CSA high flexible,
safety against high bending in drag chain systems, low torsion, halogen-free,
meter marking
Part no.
24468
24469
24470
24471
24472
24473
24474
24475
24476
24477
24478
No.cores x
cross-sec.
mm²
2x1
3G1
4G1
5G1
7G1
12 G 1
18 G 1
25 G 1
3 G 1,5
4 G 1,5
5 G 1,5
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
18
5,2
19,2
18
5,9
29,0
18
6,4
38,0
18
7,0
48,0
18
11,2
67,0
18
12,3
115,0
18
15,1
173,0
18
17,6
240,0
16
6,7
43,0
16
7,3
58,0
16
8,0
72,0
Weight
app.
kg / km
50,0
60,0
74,0
86,0
114,0
210,0
291,0
380,0
84,0
108,0
126,0
Dimensions and specifications may be changed without prior notice. (RN05)
Suitable Cable drag chains can be found
in our Cable Accessories catalogue.
442
CW&A Edition 27 (published 01.04.2015)
Part no.
24479
24480
24481
24482
24483
24484
24485
24486
24487
24488
No.cores x
cross-sec.
mm²
7 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
18 G 2,5
25 G 2,5
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
16
13,2
101,0
16
14,4
173,0
16
17,7
259,0
16
19,8
360,0
14
8,9
96,0
14
9,8
120,0
14
16,1
168,0
14
17,8
288,0
14
21,8
432,0
14
24,4
600,0
Weight
app.
kg / km
169,0
299,0
460,0
640,0
179,0
230,0
294,0
510,0
722,0
950,0
Cables according to international Approvals / TPE-Cables for Drag Chains UL/CSA
MULTISPEED® 500-C-TPE UL/CSAsafetyagainst
high bending in drag chain systems, low torsion, halogen-free, EMC-preferred
type, meter marking
Technical data
Ⴠ Special drag chain cables for high
mechanical stress in adapted to
DIN VDE 0285-525-2-51/
DIN EN 50525-2-51 and
UL-Std.758 AWM Style 21184
Ⴠ Temperature range
flexing -30°C to +80°C
fixed installation -40°C to +80°C
Ⴠ Nominal voltage
U0/U 300/500 V
UL 600 V
Ⴠ Test voltage 3000 V
Ⴠ Insulation resistance
min. 100 MOhm x km
Ⴠ Minimum bending radius
flexing 5x cable Ø
fixed installation 3x cable Ø
Ⴠ Coupling resistance
max. 250 Ohm x km
Ⴠ Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)
Cable structure
Ⴠ Tinned copper, fine wire conductors,
Unilay with short pitch length
Ⴠ Core insulation of special PP
Ⴠ Core identification to DIN VDE 0293
black cores with continuous white
numbering
Ⴠ GN-YE conductor, 3 cores and above
Ⴠ Stranding:
<7 cores: cores stranded in a layer with
optimal lay-length around a filler as per
construction
ุ7 cores: cores stranded with optimal
lay-length to bunch-construction with low
torsion strength, optimal selected short
lay-length around a filler
Ⴠ Special-TPE-O inner sheath, extruded as
filler with pressure, natural colour
Ⴠ Screen of Cu braid tinned,
coverage 85% max., with optimal pitch
Ⴠ Outer sheath of speciall-TPE-O
extruded as filler with pressure
Ⴠ Sheath colour ocean blue (RAL 5020)
Ⴠ with meter marking
Ⴠ TPE: The selected tinned copper wire
conductor and tinned copper wire braid
permit the installation in aggressive
environments as well as hydrogen sulfide,
ammonia and sulfur dioxide.
Properties
Ⴠ Microbe-resistance - TPE
Ⴠ High property of alternating bending
strength
Ⴠ Longer service life due to low friction
resistance
Ⴠ High tensile, abrasion and impact
resistance even at low temperatures
Ⴠ Extremely high bending loads
Ⴠ Low adhesion
Ⴠ Higher notch toughness
Ⴠ Oil resistance
Ⴠ Better chemical resistance
Ⴠ UV and ozone resistance
Ⴠ Higher economical solution
Ⴠ Reduced Ø, therefore less moving masses
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Note
Ⴠ G = with green-yellow conductor
x = without green-yellow conductor (OZ)
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Ⴠ Please note the cleanroom qualification
when ordering.
Ⴠ unscreened analogue type:
MULTISPEED® 500-TPE UL/CSA,
confer page 441
Application
The selected materials and lay-up technique permit these high flexible cables for permanent application in drag chains for long distances, high and
slow speed of movements. These cables are installed in dry, moist and wet rooms and in open air with free movement without tensile stress or forced
movements. These robust and abrasion resistant special control cables are installed there, where the problems appear for the application in permanent
stresses e. g. in energy drag chains, industry robotics, production lines, automatic control systems and permanent movable machinery parts for
multi-shift operation. These cables are installed everywhere, where high requirements for the flexibility, abrasion, oxygen and chemical resistance are
necessary. For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high
processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please
read the instructions. Further technical details see selection table for drag chain cables, see lead text.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
23914
23915
23916
23917
23918
23919
23920
23921
23922
No.cores x
cross-sec.
mm²
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
10 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
20
6,4
30,0
20
6,7
36,0
20
7,3
42,0
20
7,7
48,0
20
11,3
64,0
20
10,1
80,0
20
12,4
105,0
20
14,7
137,0
20
17,1
320,0
Weight
app.
kg / km
85,0
99,0
107,0
140,0
176,0
204,0
261,0
360,0
530,0
Part no.
23923
23924
23925
23926
23927
23928
23929
23930
No.cores x
cross-sec.
mm²
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
12 G 0,75
18 G 0,75
25 G 0,75
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
19
7,0
40,0
19
7,4
48,0
19
8,0
55,0
19
8,5
66,0
19
12,9
85,0
19
14,4
135,0
19
17,2
190,0
19
19,9
275,0
Weight
app.
kg / km
97,0
110,0
139,0
160,0
219,0
307,0
490,0
640,0
Continuation Ⴇ
443
CW&A Edition 27 (published 01.04.2015)
N
Cables according to international Approvals / TPE-Cables for Drag Chains UL/CSA
MULTISPEED® 500-C-TPE UL/CSAsafetyagainst
high bending in drag chain systems, low torsion, halogen-free, EMC-preferred
type, meter marking
Part no.
23931
23932
23933
23934
23935
23936
23937
23938
23939
23940
No.cores x
cross-sec.
mm²
2x1
3G1
4G1
5G1
7G1
12 G 1
18 G 1
25 G 1
3 G 1,5
4 G 1,5
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
18
7,4
50,0
18
7,7
59,0
18
8,3
70,0
18
9,1
84,0
18
14,0
106,0
18
15,0
174,0
18
18,5
240,0
18
21,4
332,0
16
8,6
75,0
16
9,4
90,0
Weight
app.
kg / km
115,0
131,0
160,0
195,0
247,0
411,0
547,0
754,0
160,0
194,0
Dimensions and specifications may be changed without prior notice. (RN05)
Suitable Cable drag chains can be found
in our Cable Accessories catalogue.
444
CW&A Edition 27 (published 01.04.2015)
Part no.
23941
23942
23943
23944
23945
23946
23947
23948
23949
No.cores x
cross-sec.
mm²
5 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
16
10,4
108,0
16
16,0
157,0
16
17,6
240,0
16
21,3
355,0
16
24,8
448,0
14
11,3
134,0
14
12,3
175,0
14
14,8
229,0
14
21,5
390,0
Weight
app.
kg / km
220,0
294,0
490,0
704,0
930,0
260,0
330,0
406,0
990,0
Cables according to international Approvals / PVC-Cables for Drag Chains UL/CSA
SUPERTRONIC®-310-PVC special cable for drag chains, meter
marking
Technical data
Ⴠ Special PVC drag chain cable
acc. to UL-Style 2464
Ⴠ Temperature range
flexing -5°C to +80°C
fixed installation -40°C to +80°C
Ⴠ Nominal voltage 300 V
Ⴠ Test voltage 1500 V
Ⴠ Breakdown voltage min. 3000 V
Ⴠ Insulation resistance
min. 20 MOhm x km
Ⴠ Minimum bending radius
flexing 5x cable Ø
fixed installation 3x cable Ø
Ⴠ Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Cable structure
Ⴠ Bare copper conductor, fine wire
Unilay with short lay-lengths
Ⴠ Core insulation of PVC
class 43 acc. to UL-Std.1581
Ⴠ Core identification to DIN 47100
coloured
Ⴠ Cores stranded in layers with
optimal lay-length
Ⴠ Wrapping of fleece between the
layers of stranding
Ⴠ Outer sheath of special PVC, oil resistant
compound type TM5 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
and class 43 acc. to UL-Std.1581
Ⴠ Sheath colour grey (RAL 7001)
Ⴠ with meter marking
Properties
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Ⴠ Low-adhesion
Note
Ⴠ Please observe applicable installation
regulations for use in energy supply chains.
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Application
A highly-flexible PVC control cable suitable for frequent and fast lifting and bending stresses in machines and tool building, robot systems and on
constantly moving machine components. Long service lives guarantee reliable function and good cost efficiency. For applications which go beyond
standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for
our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical
details see selection table for drag chain cables, see lead text. Designed for machines intended for export, specifically USA and Canada.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no. No.cores x
cross-sec.
mm²
49885
2 x 0,14
49886
3 x 0,14
49887
4 x 0,14
49888
5 x 0,14
49889
7 x 0,14
49890
10 x 0,14
49891
12 x 0,14
49892
14 x 0,14
49893
18 x 0,14
49894
24 x 0,14
49895
25 x 0,14
49896
2 x 0,25
49897
3 x 0,25
49898
4 x 0,25
49899
5 x 0,25
49900
7 x 0,25
49901
10 x 0,25
49902
12 x 0,25
AWG-No.
Outer Ø
app. mm
26
26
26
26
26
26
26
26
26
26
26
24
24
24
24
24
24
24
3,7
3,9
4,1
4,5
5,1
5,8
6,0
6,2
6,9
7,8
8,3
4,0
4,2
4,5
4,9
5,6
6,4
6,6
Cop.
weight
kg / km
2,8
4,1
5,6
7,0
9,8
14,0
16,8
19,6
25,2
33,6
35,0
5,0
7,5
10,0
12,5
17,5
25,0
30,1
Weight
app.
kg / km
24,0
26,0
31,0
36,0
50,0
65,0
72,0
78,0
91,0
120,0
125,0
29,0
34,0
40,0
51,0
65,0
85,0
97,0
Part no. No.cores x
cross-sec.
mm²
49903
14 x 0,25
49904
18 x 0,25
49905
24 x 0,25
49906
25 x 0,25
49907
2 x 0,34
49908
3 x 0,34
49909
4 x 0,34
49910
5 x 0,34
49911
7 x 0,34
49912
10 x 0,34
49913
12 x 0,34
49914
14 x 0,34
49915
18 x 0,34
49916
24 x 0,34
49917
25 x 0,34
AWG-No.
24
24
24
24
22
22
22
22
22
22
22
22
22
22
22
Outer Ø
app. mm
6,9
7,6
8,8
9,4
4,2
4,4
4,8
5,1
5,9
6,8
7,0
7,4
8,1
9,6
10,0
Cop.
weight
kg / km
35,0
45,0
60,0
62,5
6,8
10,2
13,6
17,0
23,8
34,0
40,8
47,6
61,2
81,5
85,0
Weight
app.
kg / km
109,0
132,0
171,0
178,0
34,0
43,0
58,0
65,0
85,0
117,0
134,0
152,0
184,0
242,0
252,0
N
Dimensions and specifications may be changed without prior notice. (RN05)
Suitable Cable drag chains can be found
in our Cable Accessories catalogue.
445
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / PVC-Cables for Drag Chains UL/CSA
SUPERTRONIC®-310-C-PVC special cable for drag chains,
EMC-preferred type, meter marking
Technical data
Ⴠ Special PVC drag chain cable
approved to UL-Style 2464
Ⴠ Temperature range
flexing -5°C to +80°C
fixed installation -40°C to +80°C
Ⴠ Nominal voltage 300 V
Ⴠ Test voltage
core/core 1500 V
core/screen 1000 V
Ⴠ Breakdown voltage min. 3000 V
Ⴠ Minimum bending radius
flexing 7,5x cable Ø
fixed installation 4x cable Ø
Ⴠ Insulation resistance
min. 20 MOhm x km
Ⴠ Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Ⴠ Coupling resistance
max. 250 Ohm/km
Cable structure
Ⴠ Bare copper conductor, fine wire
Unilay with short lay-lengths
Ⴠ Core insulation of PVC
class 43 acc. to UL-Std.1581
Ⴠ Core identification to DIN 47100
coloured
Ⴠ Cores stranded in layers with
optimal lay-length
Ⴠ Wrapping of fleece between the
layers of stranding
Ⴠ Wrapping over the outer layer
Ⴠ Braided screen of tinned Cu wires,
coverage approx. 85%
Ⴠ Core wrapping with fleece
Ⴠ Outer sheath of oil resistant special PVC,
compound type TM5 to
DIN VDE 0281 Part 1 or
class 43 acc. to UL-Std.1581
Ⴠ Sheath colour grey (RAL 7001)
Ⴠ with meter marking
Properties
Ⴠ Low-adhesion
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Note
Ⴠ Please observe applicable installation
regulations for use in energy supply chains.
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Application
A highly-flexible PVC control cable suitable for frequent and fast lifting and bending stresses in machines and tool building, robot systems and on
constantly moving machine components. Long service lives guarantee reliable function and good cost efficiency. The copper screen effectively protects
against internal and external interference. Designed for machines intended for export, specifically USA and Canada. For applications which go beyond
standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for
our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical
details see selection table for drag chain cables, see lead text.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no. No.cores x
cross-sec.
mm²
49920
2 x 0,14
49921
3 x 0,14
49922
4 x 0,14
49923
5 x 0,14
49924
7 x 0,14
49925
10 x 0,14
49926
12 x 0,14
49927
14 x 0,14
49928
18 x 0,14
49929
24 x 0,14
49930
25 x 0,14
49931
2 x 0,25
49932
3 x 0,25
49933
4 x 0,25
49934
5 x 0,25
49935
7 x 0,25
49936
10 x 0,25
49937
12 x 0,25
AWG-No.
26
26
26
26
26
26
26
26
26
26
26
24
24
24
24
24
24
24
Outer Ø
app. mm
4,3
4,5
4,7
5,0
5,7
6,4
6,7
6,9
7,6
8,6
9,0
4,6
4,8
5,1
5,5
6,2
7,1
7,3
Cop.
weight
kg / km
11,3
14,2
15,5
18,4
27,9
39,1
42,2
45,4
54,2
66,5
68,5
14,8
18,9
21,4
31,2
39,8
53,9
59,2
Weight
app.
kg / km
33,0
36,0
41,0
46,0
70,0
88,0
97,0
105,0
116,0
150,0
157,0
39,0
45,0
52,0
70,0
80,0
114,0
123,0
Dimensions and specifications may be changed without prior notice. (RN05)
Suitable Cable drag chains can be found
in our Cable Accessories catalogue.
446
CW&A Edition 27 (published 01.04.2015)
Part no. No.cores x
cross-sec.
mm²
49938
14 x 0,25
49939
18 x 0,25
49940
24 x 0,25
49941
25 x 0,25
49942
2 x 0,34
49943
3 x 0,34
49944
4 x 0,34
49945
5 x 0,34
49946
7 x 0,34
49947
10 x 0,34
49948
12 x 0,34
49949
14 x 0,34
49950
18 x 0,34
49951
24 x 0,34
49952
25 x 0,34
AWG-No.
24
24
24
24
22
22
22
22
22
22
22
22
22
22
22
Outer Ø
app. mm
7,6
8,3
9,7
10,1
4,8
5,0
5,4
5,7
6,6
7,5
7,7
8,1
8,9
10,3
10,9
Cop.
weight
kg / km
64,3
78,6
89,8
101,2
18,2
28,8
35,8
39,2
52,8
67,5
76,5
85,9
99,9
147,0
155,0
Weight
app.
kg / km
138,0
165,0
200,0
204,0
44,0
60,0
76,0
80,0
104,0
150,0
160,0
180,0
211,0
290,0
304,0
Cables according to international Approvals / PUR-Cables for Drag Chains UL/CSA
SUPERTRONIC®-330 PURö cable for drag chains,
halogen-free, meter marking
Technical data
Ⴠ Special PUR sheathed cable
Ⴠ Temperature range
flexing -30°C to +80°C
fixed installation -40°C to +80°C
Ⴠ Nominal voltage 300 V
Ⴠ Test voltage
core/core 1500 V
Ⴠ Insulation resistance
min. 100 MOhm x km
Ⴠ Capacitance
core/core 60 nF/km
Ⴠ Minimum bending radius
flexing 5x cable Ø
fixed 3x cable Ø
Ⴠ Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)
Cable structure
Ⴠ Bare copper, extra fine-wire to
DIN VDE 0295 cl.6, col. 4, BS 6360 cl.6
Ⴠ Core insulation of PP
Ⴠ Cores stranded in layers with optimally
lay-lengths
Ⴠ Core identification to DIN 47100
coloured
Ⴠ Wrapping over the outer layer
Ⴠ Outer sheath of special full-polyurethane
compound type TMPU to
DIN VDE 0282 Part 10, Annex A
and acc. to UL-Std.1581 Tab.50227
Ⴠ Sheath colour grey (RAL 7001)
Ⴠ with meter marking
Properties
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ PUR outer sheath, flame retardant acc. to
DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/ IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Ⴠ Low adhesion
Ⴠ High flexibility at low temperatures
Ⴠ High abrasion resistance
Ⴠ Tear and cut-resistant
Ⴠ Notch resistant
Ⴠ Resistant to
UV-radiation, Oxygen, Ozone, Hydrolysis,
Oil
Ⴠ Partially resistant to
Microbial attack, Hydraulic fluids, Coolant
emulsion, Alkalis
Note
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Application
For installation in dry, moist and wet rooms and outdoors with free movement without tensile stress or forced movements, impressively proven in
drag chain application. A highly flexible PUR control cable, suitable for frequent and quick lifting and bending stresses in machine engineering and
construction, in robot technology and on permanently moving machine components. Long service life guarantees reliable function and high
cost-efficiency. For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely
high processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays
please read the instructions. Further technical details see selection table for drag chain cables, see lead text. Attractive for export-oriented mechanical
engineering.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no. No.cores x
cross-sec.
mm²
49764
2 x 0,14
49765
3 x 0,14
49766
4 x 0,14
49767
5 x 0,14
49768
7 x 0,14
49769
10 x 0,14
49770
12 x 0,14
49771
14 x 0,14
49772
18 x 0,14
49773
24 x 0,14
49774
25 x 0,14
49775
2 x 0,25
49776
3 x 0,25
49777
4 x 0,25
49778
5 x 0,25
49779
7 x 0,25
49780
10 x 0,25
49781
12 x 0,25
AWG-No.
Outer Ø
app. mm
26
26
26
26
26
26
26
26
26
26
26
24
24
24
24
24
24
24
3,9
4,0
4,3
4,7
5,3
6,1
6,2
6,5
7,2
8,2
8,6
4,3
4,5
4,8
5,2
6,0
6,9
7,1
Cop.
weight
kg / km
2,8
4,1
5,6
7,0
9,8
14,0
16,8
19,6
25,2
33,6
35,0
5,0
7,5
10,0
12,5
17,5
25,0
30,1
Weight
app.
kg / km
22,0
24,0
29,0
33,0
47,0
57,0
63,0
72,0
80,0
110,0
115,0
26,0
30,0
39,0
44,0
52,0
70,0
84,0
Part no. No.cores x
cross-sec.
mm²
49782
14 x 0,25
49783
18 x 0,25
49784
24 x 0,25
49785
25 x 0,25
49786
2 x 0,34
49787
3 x 0,34
49788
4 x 0,34
49789
5 x 0,34
49790
7 x 0,34
49791
10 x 0,34
49792
12 x 0,34
49793
14 x 0,34
49794
18 x 0,34
49795
24 x 0,34
49796
25 x 0,34
AWG-No.
24
24
24
24
22
22
22
22
22
22
22
22
22
22
22
Outer Ø
app. mm
7,4
8,2
9,6
10,1
4,6
4,8
5,2
5,6
6,5
7,5
7,7
8,1
9,2
10,7
11,2
Cop.
weight
kg / km
35,0
45,0
60,0
62,5
6,8
10,2
13,6
17,0
23,8
34,0
40,8
47,6
61,2
81,5
85,0
Weight
app.
kg / km
97,0
114,0
157,0
160,0
31,0
38,0
51,0
54,0
77,0
104,0
122,0
140,0
162,0
204,0
229,0
Dimensions and specifications may be changed without prior notice. (RN05)
447
CW&A Edition 27 (published 01.04.2015)
N
Cables according to international Approvals / PUR-Cables for Drag Chains UL/CSA
MULTISPEED®-TRONIC-PUR safety against high bending
in drag chain systems, halogen-free, meter marking
Technical data
Ⴠ Special drag chain cables for high
mechanical stress in adapted to
DIN VDE 0285-525-2-51/
DIN EN 50525-2-51,
DIN VDE 0285-525-2-21/
DIN EN 50525-2-21
and acc. to UL-Std.758 AWM,
Style 20233
Ⴠ Temperature range
flexing -30°C to +80°C
fixed installation -40°C to +80°C
Ⴠ Nominal voltage
U0/U 300/300 V
Ⴠ Test voltage 3000 V
Ⴠ Insulation resistance
min. 100 MOhm x km
Ⴠ Minimum bending radius
flexing 7,5x cable Ø
fixed installation 4x cable Ø
Ⴠ Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)
Cable structure
Ⴠ Bare copper, fine wire conductors, Unilay
with short pitch length
Ⴠ Core insulation of special PP
Ⴠ Core identification to DIN 47100
Ⴠ <7 cores: cores stranded in a layer with
optimal lay-length around a filler as per
construction
ุ7 cores: cores stranded with optimal
lay-length to bunch-construction with low
torsion strength, optimal selected short
lay-length around a filler
Ⴠ Outer sheath of special PUR extruded
extruded as filler with pressurea
Ⴠ Sheath colour black (RAL 9005)
Ⴠ with meter marking
Properties
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ PUR outer sheath, flame retardant acc. to
DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/ IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
UL VW-1, CSA FT1
Ⴠ Low-adhesion
Ⴠ Halogen-free
Ⴠ High property of alternating bending
strength
Ⴠ High tensile strength, abrasion- and impact
resistance at low temperature
Ⴠ Use in multi-shift operations under
extremely high continuous bending loads
Ⴠ Abrasion resistance
Ⴠ Tear resistance
Ⴠ High stability
Ⴠ Oil resistance
Ⴠ Better chemical resistance
Ⴠ UV and ozone resistance
Ⴠ Higher economical solution
Ⴠ Reduced diameter, therefore lower moving
masses
Note
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Ⴠ screened analogue type:
MULTISPEED®-TRONIC-C-PUR,
confer page 450
Application
Application HELUKABEL® MULTISPEED®-TRONIC-PUR installed there, where the extreme requirements for the cables are necessary. The selected
materials and lay-up technique permit these high flexible cables for permanent application in drag chains for long distances, high and low speed of
movements. These cables are installed in dry, moist and wet rooms and in open air with free movement without tensile stress or forced movements.
These robust and abrasion resistant special control cables are installed there, where the problems appear for the application in permanent stresses
e. g. in energy drag chains, industry robotics, production lines, automatic control systems and permanent movable machinery parts for multi-shift
operation. These cables are installed everywhere, where high requirements for the flexibility, abrasion, oxygen and chemical resistance are necessary.
For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing
speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the
instructions. Further technical details see selection table for drag chain cables, see lead text.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
24567
24568
24569
24570
24571
24572
24573
24574
No.cores x
cross-sec.
mm²
2 x 0,25
3 x 0,25
4 x 0,25
5 x 0,25
7 x 0,25
12 x 0,25
18 x 0,25
25 x 0,25
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
24
3,9
5,0
24
4,1
7,5
24
4,4
10,0
24
4,7
12,5
24
6,9
17,5
24
7,4
30,1
24
8,9
45,0
24
10,2
62,5
Weight
app.
kg / km
27,0
33,0
40,0
48,0
60,0
91,0
125,0
170,0
Dimensions and specifications may be changed without prior notice. (RN05)
448
CW&A Edition 27 (published 01.04.2015)
Part no.
24575
24576
24577
24578
24579
24580
24581
24582
No.cores x
cross-sec.
mm²
2 x 0,34
3 x 0,34
4 x 0,34
5 x 0,34
7 x 0,34
12 x 0,34
18 x 0,34
25 x 0,34
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
22
4,1
6,8
22
4,3
10,2
22
4,6
13,6
22
5,0
17,0
22
7,3
23,8
22
7,9
40,8
22
9,7
61,2
22
10,0
85,0
Weight
app.
kg / km
32,0
40,0
55,0
60,0
80,0
127,0
175,0
238,0
Cables according to international Approvals / PUR-Cables for Drag Chains UL/CSA
SUPERTRONIC®-330 C-PURö cable for drag chains,
halogen-free, EMC-preferred type, meter marking
Technical data
Ⴠ Special PUR sheathed cable, screened
Ⴠ Temperature range
flexing -30°C to +80°C
fixed installation -40°C to +80°C
Ⴠ Nominal voltage 300 V
Ⴠ Test voltage
core/core 1500 V
core/screen 1000 V
Ⴠ Insulation resistance
min. 100 MOhm x km
Ⴠ Capacitance
core/core 60 nF/km
Ⴠ Minimum bending radius
flexing 7,5x cable Ø
fixed 4x cable Ø
Ⴠ Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)
Ⴠ Coupling resistance
max. 250 Ohm/km
Cable structure
Ⴠ Bare copper conductor, extra fine wire to
DIN VDE 0295 cl.6, col. 4, BS 6360 cl.6
Ⴠ Core insulation of PP
Ⴠ Core identification to DIN 47100
coloured
Ⴠ Cores stranded in layers with
optimal lay-length
Ⴠ Wrapping over the outer layer
Ⴠ Braided screen of tinned Cu wires,
coverage approx. 85%
Ⴠ Core wrapping with fleece
Ⴠ Outer sheath of special full polyurethane
compound type TMPU to
DIN VDE 0207-363-10-2/ DIN EN
50363-10-2
and acc. to UL-Std.1581 tab.50227
Ⴠ Sheath colour grey (RAL 7001)
Ⴠ with meter marking
Properties
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ PUR outer sheath, flame retardant acc. to
DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/ IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Ⴠ Low-adhesion
Ⴠ High flexibility at low temperatures
Ⴠ High abrasion resistance
Ⴠ Tear and cut-resistant
Ⴠ Notch resistant
Ⴠ Resistant to
UV-radiation, Oxygen, Ozone, Hydrolysis,
Oil
Ⴠ Partially resistant to
Microbial attack, Hydraulic fluid, Coolant
emulsion, Alkalis
Note
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Application
Especially suited for drag chain installation in dry, moist and wet environments and outdoors with flexible movement and without tensile stress or
forced movements. A highly-flexible PVC control cable suitable for frequent and fast lifting and bending stresses in machines and tool building, robot
systems and on constantly moving machine components. Long service lives guarantee reliable function and good cost efficiency. The dense screening
assures interference-free transmission of all signals and impulses. An ideal interference-free control cable for the above applications. For applications
which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we
recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions.
Further technical details see selection table for drag chain cables, see lead text.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no. No.cores x
cross-sec.
mm²
49797
2 x 0,14
49798
3 x 0,14
49799
4 x 0,14
49800
5 x 0,14
49801
7 x 0,14
49802
10 x 0,14
49803
12 x 0,14
49804
14 x 0,14
49805
18 x 0,14
49806
24 x 0,14
49807
25 x 0,14
49808
2 x 0,25
49809
3 x 0,25
49810
4 x 0,25
49811
5 x 0,25
49812
7 x 0,25
49813
10 x 0,25
49814
12 x 0,25
AWG-No.
Outer Ø
app. mm
26
26
26
26
26
26
26
26
26
26
26
24
24
24
24
24
24
24
4,4
4,5
4,8
5,0
5,8
6,7
6,8
7,1
7,8
8,8
9,2
4,8
5,0
5,3
5,7
6,6
7,5
7,7
Cop.
weight
kg / km
11,2
14,1
15,5
18,3
27,8
39,3
42,1
45,3
54,1
66,3
68,4
14,9
18,8
21,3
31,0
39,6
53,9
59,1
Weight
app.
kg / km
32,0
35,0
40,0
45,0
66,0
86,0
94,0
102,0
118,0
149,0
156,0
38,0
44,0
51,0
68,0
82,0
110,0
124,0
Part no. No.cores x
cross-sec.
mm²
49815
14 x 0,25
49816
18 x 0,25
49817
24 x 0,25
49818
25 x 0,25
49819
2 x 0,34
49820
3 x 0,34
49821
4 x 0,34
49822
5 x 0,34
49823
7 x 0,34
49824
10 x 0,34
49825
12 x 0,34
49826
14 x 0,34
49827
18 x 0,34
49828
24 x 0,34
49829
25 x 0,34
AWG-No.
24
24
24
24
22
22
22
22
22
22
22
22
22
22
22
Outer Ø
app. mm
8,0
8,8
10,2
10,7
5,1
5,3
5,7
6,1
7,1
8,1
8,3
8,7
9,8
11,3
11,8
Cop.
weight
kg / km
64,2
78,4
89,9
101,0
18,1
28,7
35,7
39,1
52,7
67,4
76,4
85,5
99,7
147,1
155,0
Weight
app.
kg / km
135,0
150,0
194,0
204,0
45,0
60,0
76,0
82,0
110,0
148,0
166,0
185,0
216,0
291,0
305,0
Dimensions and specifications may be changed without prior notice. (RN05)
449
CW&A Edition 27 (published 01.04.2015)
N
Cables according to international Approvals / PUR-Cables for Drag Chains UL/CSA
MULTISPEED®-TRONIC-C-PUR safety against high
bending in drag chain systems, high flexible, halogen-free, screened, EMC-preferred
type, meter marking
Technical data
Ⴠ Special drag chain cables for high
mechanical stress in adapted to
DIN VDE 0285-525-2-51/
DIN EN 50525-2-51,
DIN VDE 0285-525-2-21/
DIN EN 50525-2-21
and acc. to UL-Std.758
AWM Style 20233
Ⴠ Temperature range
flexing -30°C to +80°C
fixed installation -40°C to +80°C
Ⴠ Nominal voltage
U0/U 300/300 V
Ⴠ Test voltage 3000 V
Ⴠ Insulation resistance
min. 100 MOhm x km
Ⴠ Minimum bending radius
flexing 7,5x cable Ø
fixed installation 4x cable Ø
Ⴠ Coupling resistance
max. 250 Ohm/km
Ⴠ Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)
Cable structure
Ⴠ Bare copper, fine wire conductors, Unilay
with short pitch length
Ⴠ Core insulation of special PP
Ⴠ Core identification to DIN 47100
Ⴠ <7 cores: cores stranded in a layer
with optimal lay-length around a filler as per
construction
ุ7 cores: cores stranded with optimal
lay-length to bunch-construction with low
torsion strength, optimal selected short
lay-length around a filler
Ⴠ Special-TPE extruded as filler
with pressure, grey (RAL 7001)
Ⴠ Screen of Cu braid bare, coverage 85%
max., with optimal pitch
Ⴠ Outer sheath of special-PUR
Ⴠ Sheath colour black (RAL 9005)
Ⴠ with meter marking
Properties
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ PUR outer sheath, flame retardant acc. to
DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/ IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
UL VW-1, CSA FT1
Ⴠ Low-Adhesion
Ⴠ Halogen-free
Ⴠ High property of alternating bending
strength
Ⴠ High tensile strength, abrasion- and impact
resistance at low temperature
Ⴠ Use in multi-shift operations under
extremely high continuous bending loads
Ⴠ Abrasion resistance
Ⴠ Tear resistance
Ⴠ High stability
Ⴠ Oil resistance
Ⴠ Better chemical resistance
Ⴠ UV and ozone resistance
Ⴠ Higher economical solution
Ⴠ Reduced Ø, results low weight of moving
materials
Note
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Ⴠ non screened analogue type:
MULTISPEED®-TRONIC-PUR,
confer page 448
Application
For permanent application in drag chains for long distances, high and low speed of movements. These cables are installed in dry, moist and wet rooms
and in open air with free movement without tensile stress or forced movements. These robust and abrasion resistant special control cables are installed
there, where the problems appear for the application in permanent stresses. These cables are installed everywhere, where high requirements for the
flexibility, abrasion, oxygen and chemical resistance are necessary. These screened cables are particularly suitable for the interference-free transmission
in instrumentation and control engineering applications. For applications which go beyond standard solutions we recommend for our especially
developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection
table for drag chain cables, see lead text.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
24614
24615
24616
24617
24618
24619
24620
24621
No.cores x
cross-sec.
mm²
2 x 0,25
3 x 0,25
4 x 0,25
5 x 0,25
7 x 0,25
12 x 0,25
18 x 0,25
25 x 0,25
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
24
5,4
74,0
24
5,6
19,0
24
5,9
22,0
24
6,2
26,0
24
8,7
35,0
24
9,4
58,0
24
11,5
79,0
24
13,0
99,0
Weight
app.
kg / km
39,0
45,0
51,0
68,0
83,0
122,0
160,0
210,0
Dimensions and specifications may be changed without prior notice. (RN05)
450
CW&A Edition 27 (published 01.04.2015)
Part no.
24622
24623
24624
24625
24626
24627
24628
24629
No.cores x
cross-sec.
mm²
2 x 0,34
3 x 0,34
4 x 0,34
5 x 0,34
7 x 0,34
12 x 0,34
18 x 0,34
25 x 0,34
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
22
5,6
18,0
22
5,8
22,0
22
6,1
28,0
22
6,8
31,0
22
9,3
51,0
22
9,9
70,0
22
12,3
103,0
22
13,6
130,0
Weight
app.
kg / km
45,0
60,0
76,0
82,0
110,0
166,0
216,0
312,0
Cables according to international Approvals / PUR-Cables for Drag Chains UL/CSA
SUPER-PAAR-TRONIC 340-C-PUR cable for drag
chains, halogen-free, EMC-preferred type, meter marking
Technical data
Cable structure
Ⴠ Special drag chain cable, stranded in pairs
Ⴠ Temperature range
flexing -30°C to +80°C
fixed installation -40°C to +80°C
Ⴠ Nominal voltage 300 V
Ⴠ Test voltage
core/core 1500 V
core/screen 1000 V
Ⴠ Insulation resistance
min. 100 MOhm x km
Ⴠ Mutual capacitance
core/core approx. 60 nF/km
Ⴠ Minimum bending radius
for permanent bending at 0,25 mm²
flexing 7,5x cable Ø
fixed 4x cable Ø
at 0,5-1,0 mm²
flexing 10x cable Ø
fixed 5x cable Ø
Ⴠ Coupling resistance
max. 250 Ohm/km
Ⴠ Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)
Ⴠ Bare copper conductor, extra fine wire to
DIN VDE 0295 cl.6, col. 4, BS 6360 cl.6
and IEC 60228 cl.6
Ⴠ Core insulation of PP
Ⴠ Core identification to DIN 47100
Ⴠ Cores stranded in pairs, pairs stranded
torsion-free in layers with optimal
lay-length
Ⴠ Wrapping over the outer layer
Ⴠ Braided screen of tinned Cu wires,
coverage approx. 85%
Ⴠ Core wrapping with fleece
Ⴠ Outer sheath of full polyurethane
compound type TMPU to
DIN VDE 0207-363-10-2 /
DIN EN 50363-10-2 and acc. to
UL-Std.1581 tab.50.227
Ⴠ Sheath colour grey (RAL 7001)
Ⴠ with meter marking
Properties
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ PUR outer sheath, flame retardant acc. to
DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/ IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Ⴠ Oil resistance acc. to
DIN VDE 0473-811-404/
DIN EN 60811-404
Ⴠ Halogen free
Ⴠ Weather, ozone and UV-resistant
Ⴠ Chemical resistance to solvents, acids,
alkalis and hydraulic fluids
Advantages
Ⴠ Very high resistance to mechanical stresses
Ⴠ Very good alternating bending strength
Ⴠ High tear, abrasion and impact resistance,
even at low temperatures
Note
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Application
Stranded in pairs, these fully-screened special drag chain cables can also be used where external, high-frequency interference influences pulse transfer.
They are used for permanently flexible stresses in machine and tool building, in robot technology, on constantly moving machine components and
for extended use in multi-shift operations. Developed to state-of-the-art technology, these highly-flexible data cable, with a cut resistant and
low-adhesion PUR outer sheath guaranteeing optimal service life and extremely good cost efficiency. This two-approvals single-core cable is preferred
for use in export-oriented mechanical engineering, in machine tools, production lines and systems engineering. Guaranteed extended use in multi-shift
operations with extremely high bending stresses. For applications which go beyond standard solutions we recommend for our especially developed
enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for
drag chain cables, see lead text.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no. No.pairs x
no.cores x
cross-sec.
mm²
49830
1 x 2 x 0,25
49831
2 x 2 x 0,25
49832
3 x 2 x 0,25
49833
4 x 2 x 0,25
49834
5 x 2 x 0,25
49835
6 x 2 x 0,25
49836
8 x 2 x 0,25
49837
10 x 2 x 0,25
49838
14 x 2 x 0,25
49839
1 x 2 x 0,34
49840
2 x 2 x 0,34
49841
3 x 2 x 0,34
49842
4 x 2 x 0,34
49843
5 x 2 x 0,34
49844
6 x 2 x 0,34
49845
8 x 2 x 0,34
49846
10 x 2 x 0,34
49847
14 x 2 x 0,34
49848
1 x 2 x 0,5
49849
2 x 2 x 0,5
49850
3 x 2 x 0,5
49851
4 x 2 x 0,5
49852
5 x 2 x 0,5
AWG-No.
Outer Ø
app. mm
24
24
24
24
24
24
24
24
24
22
22
22
22
22
22
22
22
22
20
20
20
20
20
4,8
6,7
7,1
7,6
8,3
9,0
10,5
11,9
12,7
5,1
7,2
7,6
8,3
9,0
9,9
11,9
13,9
14,1
5,8
8,4
9,0
10,0
11,0
Cop.
weight
kg / km
14,0
32,0
38,4
43,2
51,5
71,8
74,4
90,0
111,2
20,0
41,0
52,2
59,1
67,0
86,4
107,5
131,0
150,0
22,5
53,0
72,8
75,6
85,7
Weight
app.
kg / km
26,0
61,0
70,0
82,0
99,0
126,0
147,0
179,0
210,0
35,0
80,0
100,0
118,0
134,0
162,0
214,0
270,0
304,0
47,0
100,0
131,0
149,0
169,0
Part no. No.pairs x
no.cores x
cross-sec.
mm²
49853
6 x 2 x 0,5
49854
8 x 2 x 0,5
49855
10 x 2 x 0,5
49856
14 x 2 x 0,5
49857
1 x 2 x 0,75
49858
2 x 2 x 0,75
49859
3 x 2 x 0,75
49860
4 x 2 x 0,75
49861
5 x 2 x 0,75
49862
6 x 2 x 0,75
49863
8 x 2 x 0,75
49864
10 x 2 x 0,75
49865
14 x 2 x 0,75
49866
1x2x1
49867
2x2x1
49868
3x2x1
49869
4x2x1
49870
5x2x1
AWG-No.
20
20
20
20
19
19
19
19
19
19
19
19
19
18
18
18
18
18
Outer Ø
app. mm
11,8
14,2
16,5
16,9
6,2
9,2
9,8
11,2
12,2
13,2
15,6
18,4
18,9
6,7
10,0
10,8
11,7
13,2
Cop.
weight
kg / km
103,0
148,4
180,0
218,3
35,2
61,4
87,1
95,2
115,0
137,1
184,4
259,8
318,4
42,0
73,0
93,6
117,8
139,0
Weight
app.
kg / km
181,0
274,0
332,0
390,0
56,0
102,0
144,0
160,0
193,0
216,0
327,0
451,0
521,0
64,0
120,0
160,0
184,0
217,0
Dimensions and specifications may be changed without prior notice. (RN05)
451
CW&A Edition 27 (published 01.04.2015)
N
UL/CSA MOTOR, SERVO & FEEDBACK CABLES
452
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / Motor, Feedback and Servo Cables UL/CSA
TOPFLEX®-EMV-UV-2YSLCYK-J UL/CSAMotorsupply
cable 1000 V, for power supply connections to frequency converters, double screened,
meter marking.
Technical data
Ⴠ Special motor power supply cable for
frequency converters to Style 2570
Ⴠ Temperature range
flexing -5°C bis +80°C
fixed installation -40°C bis +80°C
Ⴠ Nominal voltage
UL 1000 V
Ⴠ Test voltage 4000 V
Ⴠ Insulation resistance
min. 200 MOhm x km
Ⴠ Coupling resistance
acc. to different cross-section
max. 250 Ohm/km
Ⴠ Minimum bending radius
fixed installation for outer Ø:
up to 12 mm: 5x cable Ø
> 12-20 mm: 7,5x cable Ø
> 20 mm: 10x cable Ø
free-movement for outer Ø:
up to 12 mm: 10x cable Ø
> 12-20 mm: 15x cable Ø
> 20 mm: 20x cable Ø
Ⴠ Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Cable structure
Ⴠ Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Ⴠ Core insulation of polyethylene (PE)
Ⴠ Core indentification BN, BK, GY
Ⴠ GN-YE conductor
Ⴠ Cores stranded in concentric layers
Ⴠ 1. Screen with special aluminium film
2. Tinned copper braided screen,
approx. 85% coverage
Ⴠ Outer sheath of special PVC
Ⴠ Sheath colour black (RAL 9005)
Ⴠ with meter marking
Properties
Ⴠ Low mutual capacitance
Ⴠ Meets EMC requirements acc. to
EN 55011 and DIN VDE 0875 part 11
Ⴠ Low coupling resistance for high
electromagnetic compatibility
Ⴠ UV-resistant
Ⴠ Outdoor application
Ⴠ This screened motor supply cable with low
mutual capacitance of the single cores
because of the special PE core insulation
and low screen capacitance enable a
low-loss transmission of the power
compared to PVC-sheathed connecting
cables
Ⴠ Due to the optimal screening an
interference-free operation of frequency
converters is obtained
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Note
Ⴠ **) The current carrying capacity for
permanent operation at ambient temperature
of 30°C. For deviating ambient temperatures
the conversion factors should be used and
for further see the indication in
DIN VDE 0298 part 4.
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Application
This TOPFLEX®-EMV-UV-2YSLCYK-J UL/CSA motor connection cable for the frequency converters secures the EMC in systems and buildings, equipment
with devices and machineries, which can emit electromagnetic interference fields that can impact the environment in an illegal manner. It is used as
a connection and connecting cable under average mechanical stress for fixed installations and sometimes for free movement in dry, moist and wet
rooms and outside. It is used in the automotive industry, food processing industry, transfer streets, packaging industry, machine tools, handling
equipment, in the industry it is used for pumps, fans, transport belts, etc. Used in explosion proof areas.
EMC = Electromagnetic compatibillity
The screen must be connected at both ends and ensure large-area contact over the entire cable circumference for compliance with the functional
interference requirements of EN 55011.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
22320
22321
22322
22323
22324
22325
22326
22327
No.cores x
cross-sec.
mm²
4 G 1,5
4 G 2,5
4G4
4G6
4 G 10
4 G 16
4 G 25
4 G 35
Outer Ø
app. mm
10,4
12,5
14,2
15,2
19,5
22,9
27,1
29,6
Mutual capacitance
Coupling resistance
Core / Core Core / Screen at 1 MHz
at 30 MHz
app.nF / km app.nF / km
Ohm/km
Ohm/km
80
90
90
120
140
120
150
130
150
150
200
230
210
260
18
11
6
7
9
4
3
210
210
150
180
190
95
85
Power ratings **)
with 3 loaded cores
in Amperes
0
26
34
44
61
82
108
135
Cop.
weight
kg / km
95,0
150,0
235,0
320,0
533,0
789,0
1236,0
1662,0
Weight
app. kg / km
140,0
300,0
485,0
630,0
860,0
1290,0
1860,0
2610,0
AWG-No.
16
14
12
10
8
6
4
2
Continuation Ⴇ
453
CW&A Edition 27 (published 01.04.2015)
N
Cables according to international Approvals / Motor, Feedback and Servo Cables UL/CSA
TOPFLEX®-EMV-UV-2YSLCYK-J UL/CSAMotorsupply
cable 1000 V, for power supply connections to frequency converters, double screened,
meter marking.
Part no.
22328
22329
22330
22331
22332
22333
No.cores x
cross-sec.
mm²
4 G 50
4 G 70
4 G 95
4 G 120
4 G 150
4 G 185
Outer Ø
app. mm
35,2
41,4
46,0
50,8
58,3
65,5
Mutual capacitance
Core / Core Core / Screen
app.nF / km app.nF / km
190
320
190
320
250
410
Coupling resistance
at 1 MHz
at 30 MHz
Ohm/km
Ohm/km
2
40
2
45
1
50
Dimensions and specifications may be changed without prior notice. (RN07)
Suitable accessories can be found in Chapter X.
• Cable Gland - HELUTOP® HT-MS-EP4
454
CW&A Edition 27 (published 01.04.2015)
Power ratings **)
with 3 loaded cores
in Amperes
168
207
250
292
335
382
Cop.
weight
kg / km
2345,0
3196,0
4316,0
5435,0
6394,0
7639,0
Weight
app. kg / km
2950,0
3950,0
5300,0
6600,0
7040,0
8380,0
AWG-No.
1
2/0
3/0
4/0
300 kcmil
350 kcmil
Cables according to international Approvals / Motor, Feedback and Servo Cables UL/CSA
TOPFLEX®-EMV-UV-3 PLUS 2YSLCYK-J UL/CSA
Motor supply cable 1000 V, for power supply connections to frequency converters, double
screened, meter marking.
Technical data
Ⴠ Special motor power supply cable for
frequency converters to Style 2570
Ⴠ Temperature range
flexing -5°C bis +80°C
fixed installation -40°C bis +80°C
Ⴠ Nominal voltage
UL 1000 V
Ⴠ Test voltage 4000 V
Ⴠ Insulation resistance
min. 200 MOhm x km
Ⴠ Coupling resistance
acc. to different cross-section
max. 250 Ohm/km
Ⴠ Minimum bending radius
fixed installation for outer Ø:
up to 12 mm: 5x cable Ø
> 12-20 mm: 7,5x cable Ø
> 20 mm: 10x cable Ø
free-movement for outer Ø:
up to 12 mm: 10x cable Ø
> 12-20 mm: 15x cable Ø
> 20 mm: 20x cable Ø
Ⴠ Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Cable structure
Ⴠ Bare copper, fine wire conductor to
DIN VDE 0295 cl.5, BS 6360 cl.5 and
IEC 60228 cl.5
Ⴠ Core insulation of polyethylene (PE)
Ⴠ Core identification BK, BN, GY
Ⴠ GN-YE conductor (divided into 3)
Ⴠ Cores stranded in concentric layers
Ⴠ 3+3 core design
Ⴠ 1. Screen with special aluminium film
2. Tinned copper braided screen,
approx. 85% coverage
Ⴠ Outer sheath of special PVC
Ⴠ Sheath colour black (RAL 9005)
Ⴠ with meter marking
Properties
Ⴠ Low mutual capacitance
Ⴠ Meets EMC requirements acc. to
EN 55011 and DIN VDE 0875 part 11
Ⴠ Low coupling resistance for high
electromagnetic compatibility
Ⴠ Due to the optimal screening an
interference-free operation of frequency
converters is obtained
Ⴠ The 3 Plus-construction of motor power
supply cables features a symmetrical
3-core design, improved in terms of EMC
characteristics comparing favorably with a
4-core version. The protective conductor PE,
divided into 3 is uniformly stranded in the
interstices. This enables an extremely
concentric structure
Ⴠ The minimum cross-section of 0,752 meets
the requirements of DIN EN 60204 part 1
Ⴠ uv-resistant
Ⴠ Outdoor application
Ⴠ This screened motor supply cable with low
mutual capacitance of the single cores
because of the special PE core insulation
and low screen capacitance enable a
low-loss transmission of the power
compared to PVC-sheathed connecting
cables
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Note
Ⴠ **) The current carrying capacity for
permanent operation at ambient temperature
of 30°C. For deviating ambient temperatures
the conversion factors should be used and
for further see the indication in
DIN VDE 0298 part 4.
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Application
It is used as a connection and connecting cable under average mechanical stress for fixed installation and sometimes for free movement in dry, moist
and wet rooms and outside. It is used in the automotive industry, food processing industry, transfer streets, packaging industry, machine tools, handling
equipment, in the industry it is used for pumps, fans, transport belts and in air condition systems, etc. Used in explosion proof areas.
EMC = Electromagnetic compatibillity
The screen must be connected at both ends and ensure large-area contact over the entire cable circumference for compliance with the functional
interference requirements of EN 55011.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Continuation Ⴇ
455
CW&A Edition 27 (published 01.04.2015)
N
Cables according to international Approvals / Motor, Feedback and Servo Cables UL/CSA
TOPFLEX®-EMV-UV-3 PLUS 2YSLCYK-J UL/CSA
Motor supply cable 1000 V, for power supply connections to frequency converters, double
screened, meter marking.
Part no.
22193
22194
22195
22196
22197
22198
22199
22223
22224
22225
22226
22227
22228
22229
22230
No.cores x
cross-sec.
mm²
3 x 1,5 + 3 G 0,25
3 x 2,5 + 3 G 0,5
3 x 4 + 3 G 0,75
3 x 6 + 3 G 1,0
3 x 10 + 3 G 1,5
3 x 16 + 3 G 2,5
3 x 25 + 3 G 4,0
3 x 35 + 3 G 6,0
3 x 50 + 3 G 10,0
3 x 70 + 3 G 10,0
3 x 95 + 3 G 16,0
3 x 120 + 3 G 16,0
3 x 150 + 3 G 25,0
3 x 185 + 3 G 35,0
3 x 240 + 3 G 42,5
Outer Ø
app. mm
10,0
11,4
13,0
15,0
18,4
21,0
25,3
27,8
32,6
38,1
41,0
46,4
53,5
59,5
65,1
Coupling resistance
at 1 MHz
at 30 MHz
Ohm/km
Ohm/km
18
11
6
7
9
4
3
2
2
1
Dimensions and specifications may be changed without prior notice. (RN07)
Suitable accessories can be found in Chapter X.
• Cable Gland - HELUTOP® HT-MS-EP4
456
CW&A Edition 27 (published 01.04.2015)
210
210
150
180
190
95
85
40
45
50
Power ratings **)
with 3 loaded cores
in Amperes
18
26
34
44
61
82
108
135
168
207
250
292
335
382
Cop.
weight
kg / km
86,0
144,0
224,0
298,0
491,0
723,0
1138,0
1535,0
2208,0
2871,0
3953,0
4836,0
5412,0
6969,0
8540,0
Weight
app. kg / km
140,0
220,0
323,0
420,0
615,0
819,0
1325,0
1718,0
2399,0
3056,0
4162,0
5075,0
6128,0
7189,0
9540,0
AWG-No.
16
14
12
10
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
Cables according to international Approvals / Motor, Feedback and Servo Cables UL/CSA
TOPFLEX®-MOTOR-EMV 103 low capacitance power
supply cable 1000 V, increased ampacity, meter marking
Technical data
Ⴠ Special motor power supply cable
for frequency converters acc. to
UL-AWM style 21179
Ⴠ Temperature range
flexing -5°C to +70°C
fixed installation -40°C to +80°C
Ⴠ Permissible operating temperature
at conductor +90°C
Ⴠ Nominal voltage
VDE U0/U 600/1000 V
UL 1000 V
Ⴠ Test voltage 2500 V
Ⴠ Insulation resistance
min. 200 MOhm x km
Ⴠ Coupling resistance
acc. to different cross-sections
max. 250 Ohm/km
Ⴠ Mutual capacitance
acc. to different cross-sections
core/core 70 to 250 nF/km
core/screen 110 to 410 nF/km
Ⴠ Minimum bending radius
fixed installation for outer Ø:
up to 12 mm: 5x cable Ø
> 12-20 mm: 7,5x cable Ø
> 20 mm: 10x cable Ø
free-movement for outer Ø:
up to 12 mm: 10x cable Ø
> 12-20 mm: 15x cable Ø
> 20 mm: 20x cable Ø
Ⴠ Radiation-resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Cable structure
Ⴠ Bare copper, fine wire conductor to
DIN VDE 0295 cl.5, BS 6360 cl.5 or
IEC 60228 cl.5
Ⴠ Core insulation of special-polymer
Ⴠ Core identification to DIN VDE 0293-308
- up to 5 cores coloured
- from 7 cores, black with continuous
white numbering
Ⴠ GN-YE conductor
Ⴠ Cores stranded in concentric layers
Ⴠ 1. Screen with special aluminium film
2. Tinned copper braided screen,
coverage approx. 80%
Ⴠ Outer sheath of special PVC
Ⴠ Sheath colour orange (RAL 2003)
Ⴠ with meter marking
Properties
Tests
Ⴠ PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Ⴠ Features Special-Polymer-insulation secures
a lower dielectric loss, double potential
strength, high longevity and low
screen-interference currents to include
increased current carrying capacity
Ⴠ Meets EMC requirements according to
EN 55011 and DIN VDE 0875 part 11
Ⴠ Low coupling resistance for high
electromagnetic compatibility
Ⴠ This screened motor supply cable with low
mutual capacitance of the single cores
because of the special Polymer core
insulation and low screen capacitance
enable a low-loss transmission of the power
compared to PVC-sheathed connecting
cables
Ⴠ Due to the optimal screening an
interference-free operation of frequency
converters is obtained
Ⴠ Design acc. to the requirements of
VdS 3501:2006-04
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Note
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Application
This UL/CSA motor power supply cable for the frequency converters assures electromagnetic compatibillity in plants and buildings, facilities with units
and operating equipment where the fields of electromagnetic interference might cause adverse effects on the surroundings. As a supply and connecting
cable for medium mechanical stresses in fixed installations and forced movements in dry, moist and wet environments. Used in the automotive and
food industries, environmental technology, packaging industry, machine tools. Handling equipment, for SIMOVERT drives, they are particularly suitable
for use with industrial pumps, ventilators, conveyor belts and air-conditioning installations and similar applications. Installation in hazardous areas.
EMC = Electromagnetic compatibillity
The screen must be connected at both ends and ensure large-area contact over the entire cable circumference for compliance with the functional
interference requirements of EN 55011.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no. No.cores x
cross-sec.
mm²
22689
3 G 1,5
22690
4 G 1,5
22691
5 G 1,5
22692
7 G 1,5
22693
3 G 2,5
22694
4 G 2,5
22695
5 G 2,5
22696
7 G 2,5
22697
4G4
Outer Ø Cop.
Weight
app. mm weight app.
kg / km kg / km
9,4
72,0
200,0
10,4
95,0
230,0
11,2
117,0
258,0
13,2
148,0
281,0
11,2
137,0
270,0
12,5
150,0
300,0
13,5
200,0
352,0
16,0
230,0
473,0
14,2
235,0
485,0
AWG-No.
16
16
16
16
14
14
14
14
12
Part no. No.cores x
cross-sec.
mm²
22698
5G4
22699
7G4
22700
4G6
22701
5G6
22702
7G6
22703
4 G 10
22704
5 G 10
22705
4 G 16
22706
4 G 25
Outer Ø Cop.
Weight
app. mm weight app.
kg / km kg / km
15,4
321,0
567,0
18,2
352,0
603,0
15,2
320,0
633,0
16,8
439,0
679,0
20,0
501,0
771,0
19,5
533,0
860,0
21,6
711,0
1029,0
23,1
789,0
1290,0
27,1
1236,0
1862,0
AWG-No.
12
12
10
10
10
8
8
6
4
Dimensions and specifications may be changed without prior notice. (RN07)
457
CW&A Edition 27 (published 01.04.2015)
N
Cables according to international Approvals / Motor, Feedback and Servo Cables UL/CSA
TOPFLEX® 600 VFD EMC-preferred type, flexible motor power
supply cable, oil-resistant, NFPA 79 Edition 2012
Technical data
Ⴠ PVC motor supply cable acc. to
UL-Std.1277 and UL-Std.2277
Ⴠ Temperature range
-25°C to +90°C
Ⴠ Nominal voltage
TC 600 V
WTTC 1000 V
Ⴠ Test voltage 4000 V
Ⴠ Minimum bending radius
flexing 6x cable Ø
Ⴠ Coupling resistance
max. 250 Ohm/km
Cable structure
Ⴠ Tinned copper conductor, fine wire
with AWG dimensions
Ⴠ Core insualtion of special PVC
with transparent nylon skin
Ⴠ Black cores with continuous white numbering
Ⴠ GN-YE conductor in the outer layer
Ⴠ Cores stranded in layers with optimal
lay-length
Ⴠ Fleece
Ⴠ 1. Screening with special aluminium foil
2. Screening with braid of tinned copper
wires, optimal coverage approx. 85%
Ⴠ Separator
Ⴠ Outer sheath of special PVC
Ⴠ Sheath colour black (RAL 9005) or
orange (RAL 2003)
Ⴠ with length marking in feet
Properties
Ⴠ self-extinguishing and flame retardant
acc. to CSA FT4
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Ⴠ UV-resistant
Tests
Ⴠ UL:
TC-ER, WTTC 1000 V, MTW, NFPA 79 2012,
PLTC-ER (AWG 18 - AWG 12),
ITC-ER (AWG 18 - AWG 12) OIL RES I & II,
90°C dry / 75°C wet, Cold Bend Test -40°C
Class 1 Div. 2 per NEC Art. 336, 392, 501
CSA:
c (UL) CIC-TC FT4
AWM I/II A/B FT4
Note
Ⴠ VFD = Variable Frequency Drive
Application
Flexible, extremly oil-resistant motor supply cable for modern servomotors; the double-screening with special aluminium foil (100% coverage) and
tinned copper braid (approx. 85% coverage) provides effective protection against electrical disturbance and the resultant failures. Approved to
NFPA 79 edition 2012 for open, unprotected installation on cable trays and from cable trays to the machine. The special PVC sheath is extremly
resistant to oil, coolants and solvents and hence the perfect solution for industrial applications with open installation, installation in pipes and in the
earth.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Sheath colour black
Part no.
63139
63140
63137
63141
63142
63143
63144
63145
63146
No.cores
x AWG-No.
4 x 18
4 x 16
4 x 14
4 x 12
4 x 10
4x8
4x6
4x4
4x2
CrossOuter Ø Cop.
section mm² app. mm weight
kg / km
0,963
9,9
52,0
1,31
11,4
72,0
2,08
12,5
118,0
3,31
14,0
182,0
5,26
17,1
256,0
8,37
22,3
417,0
13,31
25,4
651,0
21,21
30,1
910,0
33,6
35,3 1411,0
Weight
app.
kg / km
164,0
183,0
197,0
267,0
402,0
668,0
918,0
1363,0
1994,0
Dimensions and specifications may be changed without prior notice. (RN07)
Suitable accessories can be found in Chapter X.
• Cable Gland - HELUTOP® HT-MS-EP4
458
CW&A Edition 27 (published 01.04.2015)
Sheath colour orange
Part no.
63147
63148
63149
63150
63151
63152
63153
63154
63155
No.cores
x AWG-No.
4 x 18
4 x 16
4 x 14
4 x 12
4 x 10
4x8
4x6
4x4
4x2
CrossOuter Ø Cop.
section mm² app. mm weight
kg / km
0,963
9,9
52,0
1,31
11,4
72,0
2,08
12,5
118,0
3,31
14,0
182,0
5,26
17,1
182,0
8,37
22,3
417,0
13,31
25,4
651,0
21,21
30,1
910,0
33,6
35,3 1411,0
Weight
app.
kg / km
164,0
183,0
197,0
267,0
267,0
668,0
918,0
1363,0
1994,0
Cables according to international Approvals / Motor, Feedback and Servo Cables UL/CSA
TOPFLEX® 650 VFD EMC-preferred type, flexible motor power
supply cable with control cores, oil-resistant, NFPA 79 Edition 2012
Technical data
Ⴠ TPE motor supply cable acc. to
UL-Std.1277 and UL-Std.2277
Ⴠ Temperature range
flexing -25°C to +105°C
Ⴠ Nominal voltage
TC 600 V
WTTC 1000 V
Ⴠ Test voltage
power supply cores 4000 V
control cores 2000 V
Ⴠ Minimum bending radius
flexing 6x cable Ø
Ⴠ Coupling resistance
max. 250 Ohm/km
Cable structure
Ⴠ Tinned copper conductor, fine wire
with AWG measures
Ⴠ Core insualtion of special PVC
with transparent nylon skin
Ⴠ Black supply cores with continuous white
numbering
Ⴠ 2 black control cores withnumber 5+6
Ⴠ GN-YE conductor in the outer layer
Ⴠ Control cores screened in pairs with
plastic-coated aluminium foil, tinned drain
wire
Ⴠ Control cores stranded in pairs and laid up
in layers with optimal lay-length with the
power supply cores
Ⴠ 1. Screening with plastic-coated
aluminium foil
2. Screening from tinned Cu-braid,
optimal coverage approx. 85%
Ⴠ Separator
Ⴠ Outer sheath of special TPE
Ⴠ Sheath colour black (RAL 9005) or orange
(RAL 2003)
Ⴠ with length marking in feet
Properties
Ⴠ self-extinguishing and flame retardant
acc. to CSA FT4
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Ⴠ UV-resistant
Tests
Ⴠ UL:
TC-ER, WTTC 1000 V, MTW, NFPA 79 2012,
PLTC-ER (AWG 18 - AWG 12),
ITC-ER (AWG 18 - AWG 12) OIL RES I & II,
90°C dry / 75°C wet, Cold Bend Test -40°C
Class 1 Div. 2 per NEC Art. 336, 392, 501
CSA:
c (UL) CIC-TC FT4
AWM I/II A/B FT4
Note
Ⴠ VFD = Variable Frequency Drive
Application
Flexible, extremly oil-resistant motor supply cable for modern servomotors; the double-screening with special aluminium foil (100% coverage) and
tinned copper braid (approx. 85% coverage) provides effective protection against electrical disturbance and the resultant failures. Approved to
NFPA 79 edition 2012 for open, unprotected installation on cable trays and from cable trays to the machine. The special TPE sheath is extremly resistant
to oil, coolants and solvents and hence the perfect solution for industrial applications with open installation, installation in pipes and in the earth.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Sheath colour black
Part no.
No. cores
x AWG-No.
63156
63157
63138
63158
63159
63160
63161
63162
63163
4x AWG 16 +2x AWG 18
4x AWG 14 +2x AWG 18
4x AWG 14 +2x AWG 14
4x AWG 12 +2x AWG 18
4x AWG 12 +2x AWG 14
4x AWG 10 +2x AWG 14
4x AWG 8 +2x AWG 14
4x AWG 6 +2x AWG 14
4x AWG 4 +2x AWG 14
Sheath colour orange
Part no.
No. cores
x AWG-No.
62876
62877
62878
62879
62880
62881
62882
62883
62884
4x AWG 16 +2x AWG 18
4x AWG 14 +2x AWG 18
4x AWG 14 +2x AWG 14
4x AWG 12 +2x AWG 18
4x AWG 12 +2x AWG 14
4x AWG 10 +2x AWG 14
4x AWG 8 +2x AWG 14
4x AWG 6 +2x AWG 14
4x AWG 4 +2x AWG 14
Crosssection mm²
1,31/ 0,963
2,08/ 0,963
2,08/ 2,08
3,31/ 0,963
3,31/ 2,08
5,26/ 2,08
8,37/ 2,08
13,31/ 2,08
21,21/ 2,08
Crosssection mm²
1,31/ 0,963
2,08/ 0,963
2,08/ 2,08
3,31/ 0,963
3,31/ 2,08
5,26/ 2,08
8,37/ 2,08
13,31/ 2,08
21,21/ 2,08
Outer Ø
app. mm
13,0
14,0
14,0
15,3
15,7
18,2
24,1
27,4
33,4
Outer Ø
app. mm
13,0
14,0
14,0
15,3
15,7
18,2
24,1
27,4
33,4
Cop.
weight
kg / km
88,0
133,0
159,0
197,0
224,0
301,0
457,0
615,0
1450,0
Weight
app. kg / km
Cop.
weight
kg / km
88,0
133,0
159,0
197,0
224,0
301,0
457,0
615,0
1450,0
Weight
app. kg / km
259,0
370,0
399,0
435,0
466,0
703,0
901,0
1275,0
1861,0
259,0
370,0
399,0
435,0
466,0
703,0
901,0
1275,0
1861,0
Dimensions and specifications may be changed without prior notice. (RN07)
459
CW&A Edition 27 (published 01.04.2015)
N
Cables according to international Approvals / Motor, Feedback and Servo Cables UL/CSA
TOPFLEX® 1000 VFD EMC-preferred type, flexible motor power supply
cable with control cores, oil-resistant, NFPA79 Edition 2012
Technical data
Cable structure
Ⴠ Motor power supply cable for VFDs
acc. to UL-Std. 83, 1277 and 2277
Ⴠ Temperature range
flexing -25°C to +90°C
Ⴠ Nominal voltage
UL 1277 - TC 600 V
UL 2277 - WTTC 1000 V
Ⴠ Test voltage 2500 V
Ⴠ Minimum bending radius
flexing 15x cable Ø
fixed installation 7,5x cable Ø
Ⴠ Coupling resistance
max. 250 Ohm/km
Ⴠ Bare copper-conductor, fine-wire with
AWG dimensions
Ⴠ Core insualtion of special PVC
with clear nylon coating
Ⴠ Core identification black cores with
continuous white numbering
Ⴠ GN-YE conductor (divided into 3)
Ⴠ Cores stranded in concentric layers
Ⴠ 3 power + 3 ground conductor design
Ⴠ 1. Screen with special aluminium film
2. Tinned copper braided screen,
coverage approx. 80%
Ⴠ Outer sheath of special TPE
Ⴠ Sheath colour black (RAL 9005)
Ⴠ with length marking in feet
Properties
Ⴠ Resistant to oil and sunlight
Ⴠ Due the optimal screening an
interference-free operation of
frequency container is obtained
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ Behavior in fire acc. to CIC FT4
Ⴠ UL
UL Type TC-ER, UL 83, 1277, 2277,
WTTC, Oil Res I, NFPA 2012
Ⴠ CSA
c(UL) Type CIC FT4, CSA C22.2 No. 230,
CSA C22.2 No. 239
Note
Ⴠ VFD = Variable Frequency Drive
Application
It is used as a power supply cable under average mechanical stress for fixed installation and sometimes for free movement in dry, moist wet rooms
and outside. It is used in the automotive industry, food processing industry, transfer streets, packaging industry, machine tools, handling equipment,
other industrial uses include pumps, fans, transport belts and in air conditioning systems, etc. Used in explosion proof areas.
EMC = Electromagnetic compatibillity
The screen must be connected at both ends and ensure large-area contact over the entire cable circumference for compliance with the functional
interference requirements of EN 55011.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
No. power cores
x AWG-No.
No. ground cores
x AWG-No.
59398
59399
59400
59401
59402
59403
59404
59405
59406
59407
59408
59409
59410
59411
3x AWG 8 +
3x AWG 6 +
3x AWG 4 +
3x AWG 2 +
3x AWG 1 +
3x AWG 1/0 +
3x AWG 2/0 +
3x AWG 3/0 +
3x AWG 4/0 +
3x AWG 250 kcmil +
3x AWG 300 kcmil +
3x AWG 350 kcmil +
3x AWG 400 kcmil +
3x AWG 500 kcmil +
3x AWG 16
3x AWG 14
3x AWG 12
3x AWG 10
3x AWG 8
3x AWG 8
3x AWG 8
3x AWG 6
3x AWG 6
3x AWG 6
3x AWG 4
3x AWG 2
3x AWG 2
3x AWG 2
Dimensions and specifications may be changed without prior notice. (RN07)
460
CW&A Edition 27 (published 01.04.2015)
No. cores x
cross-section
mm²
(3x 8,37 + 3x 1,31)
(3x 13,3 + 3x 2,08)
(3x 21,2 + 3x 3,3)
(3x 33,6 + 3x 5,26)
(3x 42,4 + 3x 8,37)
(3x 53,4 + 3x 8,37)
(3x 67,5 + 3x 8,37)
(3x 85 + 3x 13,3)
(3x 107,2 + 3x 13,3)
(3x 127 + 3x 13,3)
(3x 152 + 3x 21,2)
(3x 178 + 3x 33,6)
(3x 203 + 3x 33,6)
(3x 254 + 3x 33,6)
Outer Ø
app. mm
17,1
19,3
24,5
27,8
31,1
33,1
35,8
38,6
44,5
48,4
50,9
54,0
55,5
60,5
Cop.
weight
kg / km
372,0
554,0
831,0
1258,0
1615,0
1938,0
2344,0
2994,0
3590,0
4177,0
5104,0
6218,0
6875,0
8303,0
Weight
app. kg / km
573,0
735,0
1225,0
1737,0
2225,0
2604,0
3089,0
3823,0
4700,0
5487,0
6530,0
7768,0
8492,0
10130,0
Cables according to international Approvals / Motor, Feedback and Servo Cables UL/CSA
TOPFLEX®-EMV-UV 2YSLC11Y-J UL/CSA Motor
supply cable 1000 V, for power supply connections to frequency converters, double
screened, meter marking.
Technical data
Ⴠ Special PUR motor power supply cable for
frequency converters to UL AWM style
20234 and CSA AWM adapted to
DIN VDE 0250
Ⴠ Temperature range
flexing -5°C to +80°C
fixed installation -40°C to +80°C
Ⴠ Nominal voltage
UL 1000 V
Ⴠ Test voltage 4000 V
Ⴠ Insulation resistance
min. 200 MOhm x km
Ⴠ Minimum bending radius
fixed installation for outer Ø:
up to 12 mm: 5x cable Ø
> 12-20 mm: 7,5x cable Ø
> 20 mm: 10x cable Ø
free-movement for outer Ø:
up to 12 mm: 10x cable Ø
> 12-20 mm: 15x cable Ø
> 20 mm: 20x cable Ø
Ⴠ Coupling resistance
acc. to different cross-section
max. 250 Ohm/km
Ⴠ Radiation-resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Cable structure
Ⴠ Bare copper, fine wire conductor to
DIN VDE 0295 cl.5, BS 6360 cl.5 or
IEC 60228 cl.5
Ⴠ Core insulation of polyethylen (PE)
Ⴠ Core indentification BK, BN, GY
Ⴠ GN-YE conductor
Ⴠ Cores stranded in concentric layers
Ⴠ 1. Screen with special aluminium film
2. Tinned copper braided screen,
approx. 85% coverage
Ⴠ Outer sheath of PUR
Ⴠ Sheath colour black (RAL 9005)
Ⴠ with meter marking
Note
Ⴠ **) The current carrying capacity for
permanent operation at ambient temperature
of 30°C. For deviating ambient temperatures
the conversion factors should be used and
for further see the indication in
DIN VDE 0298 part 4.
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Properties
Ⴠ Meets EMC requirements acc. to
EN 55011 and DIN VDE 0875 part 11
Ⴠ PUR outer sheath: low adhesion, flame
retardant, extremely abradion resistant,
halogen-free, resistant to UV, oil, hydrolysis
and microbial attack
Ⴠ Low mutual capacitance
Ⴠ Low coupling resistance for high
electromagnetic compatibility
Ⴠ UV-resitant
Ⴠ Outdoor application
Ⴠ This screened motor supply cable with low
mutual capacitance of the single cores
because of the special PE core insulation
and low screen capacitance enable a
low-loss transmission of the power
compared to PVC-sheathed connecting
cables
Ⴠ Due to the optimal screening an
interference-free operation of frequency
converters is obtained
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ PUR outer sheath self-extinguishing and
flame retardant to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Application
This TOPFLEX®-EMV-UV-2YSLC11Y-J UL/CSA motor power supply cable with PUR outher sheath for the frequency converters assures electromagnetic
compatibillity in plants and buildings, facilities with units and operating equipment where the fields of electromagnetic interference might cause
adverse effects on the surroundings. As a supply and connecting cable for medium mechanical stresses in fixed installations and forced movements
in dry, moist and wet environments and for outdoor applications. Used in the automotive and food industries, environmental technology, packaging
industry, machine tools. Handling equipment, for SIMOVERT drives, they are particularly suitable for use with industrial pumps, ventilators, conveyor
belts and air-conditioning installations and similar applications. Installation in hazardous areas.
EMC = Electromagnetic compatibillity
The screen must be connected at both ends and ensure large-area contact over the entire cable circumference for compliance with the functional
interference requirements of EN 55011.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
22389
22390
22391
22392
22393
22394
22395
22396
22397
22398
22399
22566
22567
22568
No.cores x
cross-sec.
mm²
4 G 1,5
4 G 2,5
4G4
4G6
4 G 10
4 G 16
4 G 25
4 G 35
4 G 50
4 G 70
4 G 95
4 G 120
4 G 150
4 G 185
Outer Ø
app. mm
10,3
12,3
13,9
15,3
19,5
23,3
27,4
30,3
35,5
40,2
44,5
50,3
56,1
58,0
Mutual capacitance
Coupling resistance
Core / Core Core / Screen at 1 MHz
at 30 MHz
app.nF / km app.nF / km
Ohm/km
Ohm/km
80
90
90
120
140
120
150
190
190
250
130
150
150
200
230
211
260
320
320
410
18
11
6
7
9
4
3
2
2
1
210
210
150
180
190
95
85
40
45
50
Power ratings **)
with 3 loaded cores
in Amperes
18
26
34
44
61
82
108
135
168
207
250
292
335
382
Cop.
weight
kg / km
95,0
150,0
235,0
320,0
533,0
789,0
1180,0
1662,0
2345,0
3196,0
4316,0
5435,0
6394,0
7639,0
Weight
app. kg / km
230,0
300,0
485,0
630,0
860,0
1290,0
1800,0
2610,0
2950,0
3950,0
5300,0
6600,0
7040,0
8380,0
AWG-No.
16
14
12
10
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
Dimensions and specifications may be changed without prior notice. (RN07)
461
CW&A Edition 27 (published 01.04.2015)
N
Cables according to international Approvals / Motor, Feedback and Servo Cables UL/CSA
TOPFLEX® MOTOR EMV 1/1 triple-screened, low
capacitance, 80°C, 1000 V, high flexible motor supply cable, meter marking
Technical data
Ⴠ Special PUR motor power supply cable
for frequency converter to
UL AWM Style 20234 and CSA AWM
adapted to DIN VDE 0250
Ⴠ Temperature range
flexing -30°C to +80°C
fixed installation -40°C to +80°C
Ⴠ Permissible operating temperature
at conductor +90°C
Ⴠ Nominal voltage
VDE U0/U 600/1000 V
UL 1000 V
Ⴠ Test voltage 3000 V
Ⴠ Mutual capacitance at 4 kHz
acc. to different cross-section
core/core 70-250 nF/km
core/screen 110-410 nF/km
Ⴠ Insulation resistance
min. 200 MOhm x km
Ⴠ Minimum bending radius
fixed installation, for outside Ø:
up to 12 mm: 5x cable Ø
> 12-20 mm: 7,5x cable Ø
> 20 mm: 10x cable Ø
free-movement, for outside Ø:
up to 12 mm: 10x cable Ø
> 12-20 mm: 15x cable Ø
> 20 mm: 20x cable Ø
Ⴠ Coupling resistance
acc. to different cross-section
max. 250 Ohm/km
Ⴠ Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Cable structure
Ⴠ Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
IEC 60228 cl.5
Ⴠ Core insulation of special polyethylene (PE)
Ⴠ Core identification BK, BN, GY
Ⴠ GN-YE conductor
Ⴠ Cores stranded in layers
Ⴠ 1. Screen of semi-conductive fleece
2. Aluminium-coated polyester film
3. Tinned copper braided screen,
coverage approx. 85%
Ⴠ Outer sheath of PUR
Ⴠ Sheath colour orange (RAL 2003)
acc. to DESINA®
Ⴠ with meter marking
Properties
Ⴠ PUR outer sheath: low adhesion, flame
retardant, extremely abrasion resistant,
halogen-free, resistant to UV, oil, hydrolysis
and microbial attack
Ⴠ This screened motor power supply cable,
with low mutual capacitance because of
the special PE core insulation, enable
low-loss transmission of power compared
to PVC-sheathed power supply cables
Ⴠ The optimal triple screening enables
interference-free operation of frequency
converters
Ⴠ Optimum compliance with requirements
for electromagnetic compatibility (EMC)
due to the triple screening
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ PUR outer sheath self-extinguishing and
flame retardant to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Note
Ⴠ **) The current carrying capacity for
permanent operation at ambient temperature
of 30°C. For deviating ambient temperatures
the conversion factors should be used and
for further see the indication in
DIN VDE 0298 part 4.
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Application
This TOPFLEX® MOTOR EMV 1/1 two-approvals, triple-screened motor power supply cable for frequency converters provides outstanding EMC in
machines and systems. Suitable as a supply and connecting cable for high mechanical stresses, in fixed installations and occasional free movements
in dry, moist and wet environments, as well as outdoors. Areas of application include machine tools, processing and manufacturing machinery,
machining centres, industrial robots, transfer lines, handling equipment, etc.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
78377
78378
78379
78380
708609
708610
708611
708612
78384
78385
78386
78387
78388
78479
No.cores x
cross-sec.
mm²
4 G 1,5
4 G 2,5
4G4
4G6
4 G 10
4 G 16
4 G 25
4 G 35
4 G 50
4 G 70
4 G 95
4 G 120
4 G 150
4 G 185
Outer Ø
app. mm
11,5
13,5
15,8
17,8
21,6
25,4
31,0
33,0
39,0
45,0
50,1
54,2
61,3
64,2
Mutual capacitance
Core / Core Core / Screen
app.nF / km app.nF / km
70
110
80
130
90
150
90
150
120
200
120
210
140
230
150
260
190
320
190
320
250
410
Dimensions and specifications may be changed without prior notice.
462
CW&A Edition 27 (published 01.04.2015)
Coupling resistance
at 1 MHz
at 30 MHz
Ohm/km
Ohm/km
18
11
6
7
9
4
3
2
2
1
210
210
150
180
190
95
85
40
45
50
Power ratings **)
with 3 loaded cores
in Amperes
18
26
34
44
61
82
108
135
168
207
250
292
335
382
Cop.
weight
kg / km
95,0
150,0
235,0
320,0
533,0
789,0
1180,0
1662,0
2345,0
3196,0
4316,0
5435,0
6394,0
7639,0
Weight
app. kg / km
230,0
300,0
485,0
630,0
860,0
1290,0
1800,0
2610,0
2950,0
3950,0
5300,0
6600,0
7040,0
8380,0
AWG-No.
16
14
12
10
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
Cables according to international Approvals / Motor, Feedback and Servo Cables UL/CSA
TOPFLEX®-MOTOR-EMV 3/3 triple-screened, low
capacitance, 80°C, 1000 V, PUR flexible motor supply cable, meter marking
Technical data
Ⴠ Special PUR motor power supply
cable for frequency converter to
UL AWM Style 20234 and CSA AWM
adapted to DIN VDE 0250
Ⴠ Temperature range
flexing -30°C to +80°C
fixed installation -40°C to +80°C
Ⴠ Permissible operating temperature
at conductor +90°C
Ⴠ Nominal voltage
VDE U0/U 600/1000 V
UL 1000 V
Ⴠ Test voltage 3000 V
Ⴠ Mutual capacitance at 4 kHz
acc. to different cross-section
core/core 70-250 nF/km
core/screen 110-410 nF/km
Ⴠ Insulation resistance
min. 200 MOhm x km
Ⴠ Minimum bending radius
fixed installation for outside Ø:
up to 12 mm: 5x cable Ø
> 12-20 mm: 7,5x cable Ø
> 20 mm: 10x cable Ø
free-movement for outside Ø:
up to 12 mm: 10x cable Ø
> 12-20 mm: 15x cable Ø
> 20 mm: 20x cable Ø
Ⴠ Coupling resistance
acc. to different cross-section
max. 250 Ohm/km
Ⴠ Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Cable structure
Ⴠ Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Ⴠ Core insulation of special polyethylene (PE)
Ⴠ Core identification black cores with
imprint U1, V1, W3
Ⴠ GN-YE conductor (divided into 3)
Ⴠ Cores stranded in layers
Ⴠ 1. Screen of semi-conductive fleece
2. Aluminium-coated polyester film
3. Tinned copper braided screen,
coverage approx. 80%
Ⴠ Outer sheath of PUR
Ⴠ Sheath colour orange (RAL 2003)
acc. to DESINA®
Ⴠ with meter marking
Properties
Ⴠ PUR outer sheath: low adhesion, flame
retardant, extremely abrasion resistant,
halogen-free, resistant to UV, oil, hydrolysis
and microbial attack
Ⴠ This screened motor power supply cable,
with low mutual capacitance because of
the special PE core insulation, enables
low-loss transmission of power compared
to PVC-sheathed power supply cables
Ⴠ The optimal triple screening enables
interference-free operation of frequency
converters
Ⴠ Optimum compliance with requirements
for electromagnetic compatibility (EMC)
due to the triple screening
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Special features
Here the earth core cross-section is divided
into thirds, which lie in the interstices
between the power supply cores. Due to this
symmetrical construction, the PE insulation
and the triple screening, very low capacitance
and inductance are achieved. EMC
compatibility is considerably enhanced.
Tests
Ⴠ PUR outer sheath self-extinguishing and
flame retardant to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Note
Ⴠ All cables are also available in JB with
coloured cores acc. to DIN VDE 0295
Ⴠ **) The current carrying capacity for
permanent operation at ambient temperature
of 30°C. For deviating ambient temperatures
the conversion factors should be used and
for further see the indication in
DIN VDE 0298 part 4.
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Application
This TOPFLEX® MOTOR EMV 3/3 two-approvals, triple-screened motor power supply cable for frequency converters provides outstanding EMC in
machines and systems. Suitable as a supply and connecting cable for high mechanical stresses, in fixed installations and occasional free movements
in dry, moist and wet environments, as well as outdoors. Areas of application include machine tools, processing and manufacturing machinery,
machining centres, industrial robots, transfer lines, handling equipment, etc. By dividing the earth core into thirds and dividing it evenly in the interstices
between the power supply cores, a symmetrical structure has been achieved. This results in improved EMC, capacitance and inductance compared to
the 4-core version.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Continuation Ⴇ
463
CW&A Edition 27 (published 01.04.2015)
N
Cables according to international Approvals / Motor, Feedback and Servo Cables UL/CSA
TOPFLEX®-MOTOR-EMV 3/3 triple-screened, low
capacitance, 80°C, 1000 V, PUR flexible motor supply cable, meter marking
Part no.
78614
78615
78616
78617
78618
78619
78620
78621
708613
708371
708372
708373
78626
No.cores x
cross-sec.
mm²
3 x 1,5 + 3 G 0,25
3 x 2,5 + 3 G 0,5
3 x 4 + 3 G 0,75
3 x 6 + 3 G 1,0
3 x 10 + 3 G 1,5
3 x 16 + 3 G 2,5
3 x 25 + 3 G 4,0
3 x 35 + 3 G 6,0
3 x 50 + 3 G 10,0
3 x 70 + 3 G 10,0
3 x 95 + 3 G 16,0
3 x 120 + 3 G 25,0
3 x 150 + 3 G 25,0
Outer Ø
app. mm
10,4
12,1
13,9
15,5
19,5
22,5
28,6
29,6
35,7
43,0
47,0
52,0
58,0
Coupling resistance
at 1 MHz
at 30 MHz
Ohm/km
Ohm/km
18
11
6
7
9
4
3
2
2
1
Dimensions and specifications may be changed without prior notice.
Suitable accessories can be found in Chapter X.
• Cable Gland - HELUTOP® HT-MS-EP4
464
CW&A Edition 27 (published 01.04.2015)
210
210
150
180
190
95
85
40
45
50
Power ratings **)
with 3 loaded cores
in Amperes
18
26
34
44
61
82
108
135
168
207
250
292
335
Cop.
weight
kg / km
86,0
144,0
224,0
298,0
491,0
723,0
1138,0
1535,0
2208,0
2871,0
3953,0
4836,0
5412,0
Weight
app. kg / km
150,0
240,0
345,0
460,0
840,0
930,0
1425,0
1900,0
2812,0
3370,0
4320,0
6160,0
7200,0
AWG-No.
16
14
12
10
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
Cables according to international Approvals / Motor, Feedback and Servo Cables UL/CSA
TOPSERV® PVC Motor and servo cables for fixed or not constantly
movements 0,6/1 kV, according to Siemens 6FX5008, Lenze, Bosch Rexroth
Technical data
Ⴠ Special PVC Motorcable acc. to
UL AWM Style 2570 CSA AWM
VDE-recognized
Ⴠ Temperature range
flexing -0°C to +60°C
fixed installation -20°C to +80°C
Ⴠ Nominal voltage
VDE U0/U 600/1000 V
UL/CSA 1000 V
Ⴠ A.c. test voltage, 50 Hz
4000 V
Ⴠ Minimum bending radius
flexing 15x cable Ø
fixed installation 5x cable Ø
min. 100.000 cycles
Cable structure
Ⴠ Bare copper-conductor,
acc. to DIN EN 60228
class 5: fine-wire
class 6: extra fine-wire
Ⴠ Core insulation
to 6 mm² of halogen-free PP
from 10 mm² of PVC
Ⴠ Core identification
power supply cores
core 1: black with imprint U/L1/C/L+
core 2: black with imprint V/L2
core 3: black with imprint W/L3/D/Lcontrol cores
TOPSERV® 108 PVC without control cores
TOPSERV® 112 PVC with 1 control cores
acc. to Siemens
core 1: black with imprint BR1
core 2: white with imprint BR2
acc. to Lenze
core 1: brown with imprint BR1
core 2: white with imprint BR2
TOPSERV®119 PVC with 2 control cores
pair 1: black with number no. 5+6
pair 2: black with number no. 7+8
Ⴠ GN-YE conductor
Ⴠ Screening of the control cores in pairs
wrapped with tinned copper braid
Ⴠ Power supply cores laid up
with optimal lay length and
stabilising filler
Ⴠ Fleece wrapping facilitates sliding
Ⴠ Overall screening from tinned copper
braid, optimal coverage approx. 85%
Ⴠ Outer sheath of PVC
Ⴠ Sheath colour orange (RAL 2003)
Properties
Ⴠ low capacitance until 6mm² (included)
Ⴠ oilresistant PVC outer sheath
Ⴠ Optimum compliance with requirements
for electromagnetic compatibility (EMC)
by approx. 85% coverage from the
braided screen
Ⴠ These cables are produced to high quality
specifications and conform to the
DESINA®-standard
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ PVC sheath flame retardant acc. to
DIN EN 60332-1-1 to -1-3
(VDE 0482-332-1-1 to -1-3)
N
Note
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Ⴠ
For a corresponding encoder cables please check chapter TOPGEBER 511 PVC
For highly flexible, drag chain capable servo cables please check chapter TOPSERV® PUR
Brackets ( ) indicate screen
DESINA® explanation see introduction
SIEMENS product designations 6FX 5008-plus are registered trademarks of Siemens AG and are to be used only for purposes of comparison
Lenze product designations are registered trademarks of Lenze AG and are to be used only for purposes of comparison
Bosch Rexroth product designations INK are registered trademarks of Bosch Rexroth AG and are to be used only for purposes of comparison
Application
The combination of supply cores with the control cores for the braking function and the thermal protection in these cables is ideal. Precision servomotors,
as used today in many areas of highly-automated manufacturing processes, call for high-quality, reliable and long-lasting cables. These requirements
are met to a high degree by these cables. The cables have an additional overall screen to ensure EMC compatibility, i.e. for protection against
electromagnetic interference. Production is based on the specifications of established manufacturers of servo-drives and controls, as well as on various
VDE, UL and CSA standards.
Applications include machine, plant and robot construction, automation, drive, control and production engineering.
Attractive for export-oriented mechanical and system engineering.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Continuation Ⴇ
465
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / Motor, Feedback and Servo Cables UL/CSA
TOPSERV® PVC Motor and servo cables for fixed or not constantly
movements 0,6/1 kV, according to Siemens 6FX5008, Lenze, Bosch Rexroth
TOPSERV® 108 PVC, acc.to Siemens 6FX5008
Part
no.
707250
707251
707252
707253
707254
707255
707256
707257
707258
No.cores x
cross-sec.
mm²
( 4 G 1,5)
( 4 G 2,5)
( 4 G 4)
( 4 G 6)
( 4 G 10)
( 4 G 16)
( 4 G 25)
( 4 G 35)
( 4 G 50)
for
system
OEM
Part no.
Sheath
colour
Outer Ø
app. mm
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
6FX5008-1BB11
6FX5008-1BB21
6FX5008-1BB31
6FX5008-1BB41
6FX5008-1BB51
6FX5008-1BB61
6FX5008-1BB25
6FX5008-1BB35
6FX5008-1BB50
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
8,0
9,6
11,0
13,1
19,3
23,3
26,9
30,3
34,5
for
system
OEM
Part no.
Sheath
colour
Outer Ø
app. mm
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
6FX5008-1BA11
6FX5008-1BA21
6FX5008-1BA31
6FX5008-1BA41
6FX5008-1BA51
6FX5008-1BA61
6FX5008-1BA25
6FX5008-1BA35
6FX5008-1BA50
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
10,4
12,0
13,6
15,6
21,0
24,1
28,3
31,4
34,5
for
system
OEM
Part no.
Sheath
colour
Outer Ø
app. mm
Lenze
Lenze
Lenze
Lenze
Lenze
Lenze
Lenze
-
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
9,5
11,0
12,3
14,6
16,7
19,8
23,3
for
system
OEM
Part no.
Sheath
colour
Outer Ø
app. mm
Bosch Rexroth
Bosch Rexroth
Bosch Rexroth
Bosch Rexroth
Bosch Rexroth
Bosch Rexroth
Bosch Rexroth
INK-0653
INK-0650
INK-0602
INK-0603
INK-0604
INK-0605
INK-0606
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
11,2
11,5
13,5
15,5
17,3
21,2
25,0
TOPSERV® 112 PVC, acc.to Siemens 6FX5008
Part
no.
707280
707281
707282
707283
707284
707285
707286
707287
707288
No.cores x
cross-sec.
mm²
( 4 G 1,5 + (2 x 1,5))
( 4 G 2,5 + (2 x 1,5))
( 4 G 4 + (2 x 1,5))
( 4 G 6 + (2 x 1,5))
( 4 G 10 + (2 x 1,5))
( 4 G 16 + (2 x 1,5))
( 4 G 25 + (2 x 1,5))
( 4 G 35 + (2 x 1,5))
( 4 G 50 + (2 x 1,5))
TOPSERV® 112 PVC, acc.to Lenze
Part
no.
707221
707222
707223
707224
707225
710054
710055
No.cores x
cross-sec.
mm²
( 4 G 1 + (2 x 0,5))
( 4 G 1,5 + (2 x 0,5))
( 4 G 2,5 + (2 x 0,5))
( 4 G 4 + (2 x 1,0))
( 4 G 6 + (2 x 1,0))
( 4 G 10 + (2 x 1,0))
( 4 G 16 + (2 x 1,0))
TOPSERV® 119 PVC, acc.to Bosch Rexroth
Part
no.
707290
707291
707292
707293
707294
707295
707296
No.cores x
cross-sec.
mm²
( 4 G 1 + 2 x (2 x 0,75))
( 4 G 1,5 + 2 x (2 x 0,75))
( 4 G 2,5 + 2 x (2 x 1,0))
( 4 G 4 + (2 x 1,0) + (2 x 1,5))
( 4 G 6 + (2 x 1,0) + (2 x 1,5))
( 4 G 10 + (2 x 1,0) + (2 x 1,5))
( 4 G 16 + 2 x (2 x 1,5))
Dimensions and specifications may be changed without prior notice. (RN07)
Suitable HELUTEC® Signal and power connectors
can be found in our Cable Accessories catalogue.
466
CW&A Edition 27 (published 01.04.2015)
Cop.
weight
kg / km
78,0
130,0
198,0
288,0
463,0
701,0
1068,0
1449,0
2096,0
Weight
app. kg / km
Cop.
weight
kg / km
140,0
185,0
257,0
348,0
502,0
741,0
1100,0
1498,0
2500,0
Weight
app. kg / km
Cop.
weight
kg / km
88,0
106,0
152,0
229,0
312,0
484,0
729,0
Weight
app. kg / km
Cop.
weight
kg / km
130,0
155,0
216,0
297,0
374,0
545,0
804,0
Weight
app. kg / km
118,0
180,0
264,0
382,0
764,0
1218,0
1670,0
2139,0
2991,0
206,0
269,0
377,0
485,0
887,0
1276,0
1716,0
2290,0
2934,0
143,0
187,0
233,0
382,0
491,0
731,0
1033,0
208,0
229,0
321,0
432,0
587,0
910,0
1334,0
AWG-No.
16
14
12
10
8
6
4
2
1
AWG-No.
16
14
12
10
8
6
4
2
1
AWG-No.
17
16
14
12
10
8
6
AWG-No.
-
Cables according to international Approvals / Motor, Feedback and Servo Cables UL/CSA
TOPGEBER 511 PVC
Feedback cables according to Siemens-,
Lenze- or Bosch Rexroth Standard with PVC-sheath for fixed or not constantly
movements
Technical data
Ⴠ Special PVC feedback cable acc. to UL AWM
style 20233 and CSA
Ⴠ Temperature range
flexing -0°C to +60°C
fixed installation -20°C to +80°C
Ⴠ Nominal voltage
acc. to Siemens 30 V
acc. to Bosch Rexroth and Lenze 300 V
Ⴠ A.c. test voltage, 50 Hz
core/core 1500 V
core/screen 1000 V
Ⴠ Minimum bending radius
flexing 15x cable Ø
fixed installation 6x cable Ø
min. 100.000 cycles
Cable structure
Ⴠ Copper-conductor bare or tinned to
DIN VDE 0295 cl.6, extra fine-wire,
IEC 60228 cl.6
Ⴠ Core insulation of special polypropylene
Ⴠ Core colours on request
Ⴠ Overall screening of tinned copper wire
braid with tinned drain wire, coverage
approx. 85%
Ⴠ Polyester foil
Ⴠ Outer sheath of PVC
Ⴠ Sheath colour green (RAL 6018)
acc. to DESINA® or orange
Properties
Ⴠ Outer sheath of PVC, oilresistant
Ⴠ Optimum compliance with requirements
for elect romagnetic compatibility (EMC) by
approx. 85% coverage from the braided
screen
Ⴠ These cables are produced to high quality
specifications and conform to the
DESINA®-standard
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ PVC sheath flame retardant acc. to
DIN EN 60332-1-1 bis -1-3
(VDE 0482-332-1-1 bis -1-3)
Note
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Ⴠ
For a corresponding motor- and servocables please check chapter TOPSERV® PVC
For drag chain capable encoder cables please check chapter TOPGEBER 512 PUR
Brackets ( ) indicate screen.
SIEMENS product designations 6FX 5008-... are registered trademarks of Siemens AG and are to be used only for purposes of comparison.
INDRAMAT product designations INK- are registered trademarks of Bosch-Rexroth AG and are to be used only for purposes of comparison.
LENZE product designations are registered trademarks of LENZE AG, and are to be used only for purposes of comparison.
DESINA®: Explanation: see introduction.
Application
Low cost alternativ to Motorcables with PUR Sheath for fix instalation or occasional moving applications. These low-capacitance incremental encoder
cables or position feedback cables transmit the control pulses for positioning and operating characteristics of servomotors. These cables are used as
connecting cables for tachos, brakes and pulse generators in industrial equipment, machine tools, control and automation equipment.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part
no.
707417
707389
707390
803672
802471
705461
707392
707394
707077
707397
707398
No.cores x
cross-sec.
mm²
( 4 x 2 x 0,34 + 4 x 0,5)
( 3 x (2 x 0,14) + 4 x 0,14 + 2 x 0,5)
(3 x (2 x 0,14) + 4 x 0,14 + 4 x 0,25 + 2 x 0,5)
(2 x 2 x 0,22 + 1 x 2 x 0,34)
(2 x 2 x 0,22)
( 4 x 2 x 0,25 + 2 x 0,5)
( 4 x 2 x 0,25 + 2 x 1,0)
(4 x 2 x 0,14 + 4 x 1,0 + (4 x 0,14))
3 x (2 x 0,14) + (2 x 0,5)
4 x (2 x 0,14) + (2 x 1,0)
3 x (2 x 0,14) + (3 x 0,14)
for
system
OEM
Part no.
Sheath
colour
Outer Ø
app. mm
Siemens
Siemens
Siemens
Siemens
Siemens
Bosch Rexroth
Bosch Rexroth
Bosch Rexroth
Lenze
Lenze
Lenze
6FX 5008-1BD21
6FX 5008-1BD41
6FX 5008-1BD51
6FX 5008-2DC00
6FX 5008-1DC00
INK-0448
INK-0209
INK-0532
-
Green
Green
Green
Green
Green
Orange
Orange
Orange
Green
Green
Green
8,9
8,8
9,6
6,9
6,9
8,4
8,8
9,7
9,3
11,0
9,2
Cop.
weight
kg / km
70,3
58,0
70,7
38,0
35,0
50,0
64,0
86,0
54,0
70,0
41,0
Weight
app. kg / km
117,8
118,9
137,7
61,0
71,0
99,0
119,0
149,0
95,0
145,0
102,0
AWG-No.
-
Dimensions and specifications may be changed without prior notice. (RN07)
Suitable HELUTEC® Signal and power connectors
can be found in our Cable Accessories catalogue.
467
CW&A Edition 27 (published 01.04.2015)
N
Cables according to international Approvals / Motor, Feedback and Servo Cables UL/CSA
TOPSERV® PUR high flexible motor and servo cable for
drag chain 0,6/1 kV, for example according to Siemens 6FX8008PLUS,
Lenze, Bosch Rexroth
Technical data
Ⴠ Special PUR drag chain cable
acc. to UL AWM Style 21223 or
20234 CSA AWM
VDE-recognized
Ⴠ Temperature range
flexing -30°C to +80°C
fixed installation -40°C to +90°C
Ⴠ Nominal voltage
VDE U0/U 600/1000 V
UL/CSA 1000 V
Ⴠ A.c. test voltage, 50 Hz
4000 V
Ⴠ Insulation resistance
min. 20 MOhm x km
Ⴠ Coupling resistance
max. 250 Ohm/km
Ⴠ Minimum bending radius
flexing 7,5x cable Ø
fixed installation 4x cable Ø
Cable structure
Ⴠ Bare copper-conductor, to
DIN VDE 0295 cl.6, extra fine-wire,
IEC 60228 cl.6
Ⴠ Core insulation halogen-free PP
Ⴠ Core identification
power supply cores
core 1: black with imprint U/L1/C/L+
core 2: black with imprint V/L2
core 3: black with imprint W/L3/D/Lcontrol cores
TOPSERV® 109 PUR without control cores
TOPSERV® 113 PUR with 1 control cores
acc. to Siemens
core 1: black with imprint BR1
core 2: white with imprint BR2
acc. to Lenze
core 1: brown with imprint BR1
core 2: white with imprint BR2
TOPSERV®121 PUR with 2 control cores
pair 1: black with number no. 5+6
pair 2: black with number no. 7+8
Ⴠ GN-YE conductor
Ⴠ Screening of the control cores in pairs
wrapped with tinned copper braid
Ⴠ Power supply cores laid up
with optimal lay length and
stabilising filler
Ⴠ Fleece wrapping facilitates sliding
Ⴠ Overall screening from tinned copper
braid, optimal coverage approx. 85%
Ⴠ Outer sheath of PUR
Ⴠ Sheath colour orange (RAL 2003)
Properties
Ⴠ Low adhesion, flame retardant, extremely
abrasion resistant, halogen-free, resistant
to UV, oil, hydrolysis and microbial attack
PUR sheath
Ⴠ Optimized insulation materials ensure
resistance to oils (including mineral oils),
greases, coolants, hydraulic fluids as well
as many alkalis and solvents.
Ⴠ Optimum compliance with requirements
for electromagnetic compatibility (EMC) by
approx. 85% coverage from the braided
screen
Ⴠ These cables are produced to high quality
specifications and conform to the
DESINA® standard.
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Ⴠ Resistant to cleaning and disinfecting
agents acc. to
Tests
Ⴠ PUR outer sheath self-extinguishing and
flame retardant to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Note
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Ⴠ
For a corresponding encoder cables please check chapter TOPGEBER 512 PUR
For servo cables with non or only slight drag chain application please check chapter TOPSERV® PVC
Brackets ( ) indicate screen
DESINA® explanation see introduction
SIEMENS product designations 6FX 5008-plus are registered trademarks of Siemens AG and are to be used only for purposes of comparison
Lenze product designations are registered trademarks of Lenze AG and are to be used only for purposes of comparison
Bosch Rexroth product designations INK are registered trademarks of Bosch Rexroth AG and are to be used only for purposes of comparison
Application
The combination of supply cores with the control cores for the braking function and the thermal protection in these cables is ideal. Precision servomotors,
as used today in many areas of highly-automated manufacturing processes, call for high-quality, reliable and long-lasting cables. These requirements
are met to a high degree by these cables. The cables have an additional overall screen to ensure EMC compatibillity, i. e. for protection against
electromagnetic interference. Production is based on the specifications of established manufacturers of servo-drives and controls, as well as on various
VDE, UL and CSA standards. Applications include machine, plant and robot construction, automation, drive, control and production engineering.
Attractive for export-oriented mechanical and system engineering. Please observe applicable installation regulations for use in energy supply chains.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Continuation Ⴇ
468
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / Motor, Feedback and Servo Cables UL/CSA
TOPSERV® PUR high flexible motor and servo cable for
drag chain 0,6/1 kV, for example according to Siemens 6FX8008PLUS,
Lenze, Bosch Rexroth
TOPSERV® 109 PUR, acc.to Siemens 6FX8008PLUS
Part
no.
75943
75944
75945
75946
75947
75948
75949
75950
75951
700437
700897
No.cores x
cross-sec.
mm²
( 4 G 1,5)
( 4 G 2,5)
( 4 G 4)
( 4 G 6)
( 4 G 10)
( 4 G 16)
( 4 G 25)
( 4 G 35)
( 4 G 50)
( 4 G 70)
( 4 G 95)
for
system
OEM
Part no.
Sheath
colour
Outer Ø
app. mm
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
6FX8008-1BB11
6FX8008-1BB21
6FX8008-1BB31
6FX8008-1BB41
6FX8008-1BB51
6FX8008-1BB61
6FX8008-1BB25
6FX8008-1BB35
6FX8008-1BB50
6FX8008-1BB70
-
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
8,9
10,7
12,2
14,5
17,5
21,6
25,2
28,6
33,4
39,9
49,5
for
system
OEM
Part no.
Sheath
colour
Outer Ø
app. mm
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
6FX8008-1BA11
6FX8008-1BA21
6FX8008-1BA31
6FX8008-1BA41
6FX8008-1BA51
6FX8008-1BA61
6FX8008-1BA25
6FX8008-1BA35
6FX8008-1BA50
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
11,6
13,2
14,8
16,3
19,5
23,1
26,8
30,9
34,2
for
system
OEM
Part no.
Sheath
colour
Outer Ø
app. mm
Lenze
Lenze
Lenze
Lenze
Lenze
Lenze
Lenze
-
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
10,5
11,5
13,2
14,6
17,6
20,1
23,8
for
system
OEM
Part no.
Sheath
colour
Outer Ø
app. mm
-
-
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
11,5
11,5
11,1
12,5
14,3
16,2
19,0
22,2
26,2
29,8
33,7
for
system
OEM
Part no.
Sheath
colour
Outer Ø
app. mm
Bosch Rexroth
Bosch Rexroth
Bosch Rexroth
Bosch Rexroth
Bosch Rexroth
Bosch Rexroth
Bosch Rexroth
Bosch Rexroth
Bosch Rexroth
Bosch Rexroth
Bosch Rexroth
INK-0670
INK-0653
INK-0650
INK-0602
INK-0603
INK-0604
INK-0605
INK-0606
INK-0607
INK-0667
INK-0668
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
9,2
11,5
12,4
12,6
12,2
14,6
15,6
16,2
16,0
16,7
18,2
18,8
19,0
21,5
22,4
22,4
26,9
28,0
32,5
37,0
TOPSERV® 113 PUR, acc.to Siemens 6FX8008PLUS
Part
no.
78948
78949
78950
78951
78952
75956
75957
75958
75959
No.cores x
cross-sec.
mm²
( 4 G 1,5 + (2 x 1,5))
( 4 G 2,5 + (2 x 1,5))
( 4 G 4 + (2 x 1,5))
( 4 G 6 + (2 x 1,5))
( 4 G 10 + (2 x 1,5))
( 4 G 16 + (2 x 1,5))
( 4 G 25 + (2 x 1,5))
( 4 G 35 + (2 x 1,5))
( 4 G 50 + (2 x 1,5))
TOPSERV® 113 PUR, acc.to Lenze
Part
no.
707228
707229
707230
707231
707232
707746
707747
No.cores x
cross-sec.
mm²
( 4 G 1 + (2 x 0,5))
( 4 G 1,5 + (2 x 0,5))
( 4 G 2,5 + (2 x 0,5))
( 4 G 4 + (2 x 1,0))
( 4 G 6 + (2 x 1,0))
( 4 G 10 + (2 x 1,0))
( 4 G 16 + (2 x 1,0))
TOPSERV® 113 PUR
Part
no.
77376
700199
74506
74507
74508
74514
74509
74510
74511
74512
74513
No.cores x
cross-sec.
mm²
( 4 G 1 + (2 x 0,75))
( 4 G 1,5 + (2 x 0,5))
( 4 G 1,5 + (2 x 1,0))
( 4 G 2,5 + (2 x 1,0))
( 4 G 4 + (2 x 1,0))
( 4 G 6 + (2 x 1,0))
( 4 G 10 + (2 x 1,0))
( 4 G 16 + (2 x 1,0))
( 4 G 25 + (2 x 1,0))
( 4 G 35 + (2 x 1,0))
( 4 G 50 + (2 x 1,0))
TOPSERV® 121 PUR, acc.to Bosch Rexroth
Part
no.
706003
73774
76103
73579
700561
73580
78955
74094
700562
78956
74095
700563
78957
74096
700564
78958
75978
75979
75980
700565
No.cores x
cross-sec.
mm²
( 4 G 0,75 + (2 x 0,5))
( 4 G 1 + 2 x (2 x 0,75))
( 4 G 1,5 + 2 x (2 x 0,5))
( 4 G 1,5 + 2 x (2 x 1,0))
( 4 G 1,5 + 2 x (2 x 0,75))
( 4 G 2,5 + 2 x (2 x 1,0))
( 4 G 2,5 + 2 x (2 x 1,5))
( 4 G 4 + 2 x (2 x 1,0))
( 4 G 4 + (2 x 1,0) + (2 x 1,5))
( 4 G 4 + 2 x (2 x 1,5))
( 4 G 6 + 2 x (2 x 1,0))
( 4 G 6 + (2 x 1,0) + (2 x 1,5))
( 4 G 6 + 2 x (2 x 1,5))
( 4 G 10 + 2 x (2 x 1,0))
( 4 G 10 + (2 x 1,0) + (2 x 1,5))
( 4 G 10 + 2 x (2 x 1,5))
( 4 G 16 + 2 x (2 x 1,5))
( 4 G 25 + 2 x (2 x 1,5))
( 4 G 35 + 2 x (2 x 1,5))
( 4 G 50 + 2 x (2 x 2,5))
Cop.
weight
kg / km
90,0
132,0
204,0
315,0
488,0
769,0
1100,0
1510,0
2133,0
3029,0
4606,0
Weight
app. kg / km
Cop.
weight
kg / km
148,0
187,0
268,0
358,0
584,0
825,0
1283,0
1850,0
2540,0
Weight
app. kg / km
Cop.
weight
kg / km
88,0
106,0
152,0
229,0
333,0
508,0
751,0
Weight
app. kg / km
Cop.
weight
kg / km
134,0
127,0
138,0
177,0
258,0
348,0
574,0
815,0
1273,0
1840,0
2530,0
Weight
app. kg / km
Cop.
weight
kg / km
77,0
148,0
145,0
182,0
170,0
229,0
241,0
312,0
318,0
324,0
376,0
398,0
450,0
609,0
610,0
625,0
904,0
1323,0
1621,0
2600,0
Weight
app. kg / km
142,0
206,0
290,0
423,0
672,0
1038,0
1495,0
1936,0
2774,0
3803,0
5102,0
233,0
315,0
403,0
555,0
769,0
1207,0
1642,0
2120,0
2918,0
166,0
206,0
268,0
387,0
523,0
766,0
1174,0
250,0
240,0
212,0
274,0
378,0
493,0
736,0
1071,0
1616,0
2080,0
2854,0
138,0
254,0
250,0
262,0
290,0
336,0
350,0
475,0
485,0
490,0
606,0
615,0
621,0
905,0
915,0
925,0
1226,0
1595,0
2196,0
3000,0
AWG-No.
16
14
12
10
8
6
4
2
1
2/0
3/0
AWG-No.
16
14
12
10
8
6
4
2
1
AWG-No.
16
16
14
12
10
8
6
AWG-No.
17
16
16
14
12
10
8
6
4
2
1
AWG-No.
17
17
17
16
16
14
14
12
12
12
10
10
10
8
8
8
6
4
2
1
Dimensions and specifications may be changed without prior notice. (RN07)
469
CW&A Edition 27 (published 01.04.2015)
N
Cables according to international Approvals / Motor, Feedback and Servo Cables UL/CSA
TOPGEBER 512 PUR high flexible Feedback cable for
drag chain according to Siemens, Bosch Rexroth, Lenze and other
Standards
Technical data
Ⴠ Special PUR drag chain feedback cable
acc. to UL AWM style 20233 and 20236
and CSA
Ⴠ Temperature range
flexing -30°C to +80°C
fixed installation -40°C to +80°C
Ⴠ Nominal voltage
acc. to Siemens 30 V
acc. to Bosch Rexroth and Lenze 300 V
further details on request
Ⴠ A.c. test voltage, 50 Hz
core/core 2000 V
core/screen 1000 V
Ⴠ Mutual capacitance at 800 Hz
core/core approx. 70 nF/km
core/screen approx. 110 nF/km
Ⴠ Insulation resistance
min. 20 MOhm x km
Ⴠ Coupling resistance
max. 250 Ohm
Ⴠ Minimum bending radius
flexing 10x cable Ø
fixed installation 6x cable Ø
Cable structure
Ⴠ tinned copper, to
DIN VDE 0295 cl.6, extra fine-wire,
BS 6360 cl.6, IEC 60228 cl.6
Ⴠ Core insulation of special polypropylene
Ⴠ Core colours on demand
Ⴠ Fleece wrapping facilitates sliding
Ⴠ Overall screening of tinned copper wire
braid with tinned drain wire, coverage
approx. 85%
Ⴠ Polyester foil
Ⴠ Outer sheath of PUR
Ⴠ Sheath colour green (RAL 6018)
acc. to DESINA® or orange
Properties
Ⴠ PUR outer sheath, low adhesion, extremely
abrasion resistant, halogen-free, resistant
to UV-, oil-, hydrolysis and microbial attack
Ⴠ Special feature: These cables are produced
to high quality specifications and conform
to the DESINA®-standard
Ⴠ Due to the high grade special core
insulation, the PUR sheath and the highly
flexible conductor, these cables are ideally
suitable for use in drag chains and provide
high functional reliability
Ⴠ Optimum compliance with requirements
for electromagnetic compatibility (EMC) by
approx. 85% coverage from the braided
screen
Ⴠ Particularly attractive for export-oriented
markets due to UL/CSA approval
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Ⴠ Resistant to cleaning and disinfecting
agents acc. to
Note
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Ⴠ
For a corresponding motor- and servocables please check chapter TOPSERV® PUR
Encoder cables for static application please check chapter TOPGEBER 511 PVC
Brackets ( ) indicate screen.
SIEMENS product designations 6FX 8008-... are registered trademarks of Siemens AG and are to be used only for purposes of comparison.
Bosch Rexroth product designations INK- are registered trademarks of Bosch-Rexroth AG and are to be used only for purposes of comparison.
DESINA®: Explanation: see introduction.
Application
These low-capacitance incremental encoder cables or position feedback cables transmit the control pulses for positioning and operating characteristics
of servomotors. These cables are used as connecting cables for tachos, brakes and pulse generators in applications subjected to heavy mechanical
stresses in industrial equipment, machine tools, control and automation equipment. Please observe applicable installation regulations for use in energy
supply chains.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Continuation Ⴇ
470
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / Motor, Feedback and Servo Cables UL/CSA
TOPGEBER 512 PUR high flexible Feedback cable for
drag chain according to Siemens, Bosch Rexroth, Lenze and other
Standards
Part
no.
700655
78081
707400
700657
700540
700654
700653
78079
804767
706333
705413
707403
707404
707405
707406
707407
702050
78080
77741
707738
707739
707740
707408
707418
707409
77743
79513
707410
700560
77753
78963
78828
79613
77744
78372
77750
705221
No.cores x
cross-sec.
mm²
( 8 x 2 x 0,18)
( 4 x 2 x 0,34 + 4 x 0,5)
( 3 x (2 x 0,14) + 2 x 0,5)
( 3 x (2 x 0,14) + 4 x 0,14 + 2 x 0,5)
( 3 x (2 x 0,14) + 4 x 0,14 + 4 x 0,25 + 2 x 0,5)
( 4 x 2 x 0,18)
( 2 x 2 x 0,18)
( 12 x 0,22)
( 2 x 2 x 0,2 + 2 x 0,38)
( 5 x 2 x 0,25 + 2 x 0,5)
( 3 x 2 x 0,25 + 2 x 0,5)
( 3 x 2 x 0,25)
( 5 x 2 x 0,14 + 2 x 0,5)
3 x (2 x 0,14) + (2 x 0,5)
4 x (2 x 0,14) + (2 x 1,0)
3 x (2 x 0,14) + (3 x 0,14)
(4 x 2 x 0,25 + 2 x 1,0)
( 4 x 2 x 0,25 + 2 x 0,5)
( 9 x 0,5)
( 4 x 2 x 0,25 + 2 x 1,0)
( 4 x 2 x 0,25 + 2 x 0,5)
( 9 x 0,5)
(4 x 2 x 0,14 + 4 x 1,0 + (4 x 0,14))
(3 x (2 x 0,25) + 3 x 0,25 + 2 x 1,0)
(2 x 2 x 0,25 + 2 x 0,5)
( 3 x (2 x 0,14) + 2 x (1 x 0,5))
( 4 x 2 x 0,14 + 4 x 0,5)
( 3 x 2 x 0,14 + 2 x 1,0)
(4 x 2 x 0,14 + (4 x 0,14) + 4 x 0,5)
( 10 x 0,14 + 2 x 0,5)
( 5 x 2 x 0,14 + 2 x 0,5)
( 3 x 2 x 0,25)
( 5 x 2 x 0,38 + 2 x 0,5)
( 3 x (2 x 0,14) + 2 x 1,0)
( 3 x 2 x 0,14 + 2 x 0,5)
( 4 x (2 x 0,25) + 2 x 1,0)
( 4 x 2 x 0,25)
for
system
OEM
Part no.
Sheath
colour
Outer Ø
app. mm
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
Berger Lahr
Elau
B+R
B+R
Lenze
Lenze
Lenze
Bosch Rexroth
Bosch Rexroth
Bosch Rexroth
Bosch Rexroth
Bosch Rexroth
Bosch Rexroth
Bosch Rexroth
Bosch Rexroth
Bosch Rexroth
Heidenhain
Heidenhain
Heidenhain
Heidenhain
Heidenhain
Baumüller
-
6FX 8008-1BD11
6FX 8008-1BD21
6FX 8008-1BD31
6FX 8008-1BD41
6FX 8008-1BD51
6FX 8008-1BD61
6FX 8008-1BD71
6FX 8008-1BD81
6FX 8008-2DC00
INK-0209 grün
INK-0448 grün
INK-0208 grün
INK-0209
INK-0448
INK-0208
INK-0532
INK-0280
INK-0750
-
Green
Green
Green
Green
Green
Green
Green
Green
Green
Green
Green
Green
Green
Green
Green
Green
Green
Green
Green
Orange
Orange
Orange
Orange
Orange
Orange
Green
Green
Green
Green
Green
Green
Green
Green
Green
Green
Green
Green
7,8
9,8
9,0
8,9
9,6
6,4
5,0
7,5
7,0
8,8
7,4
6,5
8,7
9,8
11,3
10,3
8,8
8,5
8,8
8,8
8,5
8,8
9,7
9,0
7,2
8,4
8,5
9,1
8,3
7,2
9,0
7,2
8,6
8,2
7,2
10,5
7,5
Cop.
weight
kg / km
54,0
83,0
74,0
66,0
75,0
35,0
24,0
65,0
40,0
69,0
43,0
31,0
48,0
42,0
66,0
41,0
64,0
51,0
69,0
64,0
51,0
69,0
81,0
84,0
38,0
81,0
52,0
72,0
67,0
43,0
72,0
55,0
69,0
71,0
35,0
93,0
39,0
Weight
app. kg / km
79,0
135,0
119,0
120,0
138,0
57,0
42,0
74,0
74,0
127,0
82,0
60,0
98,0
98,0
144,0
127,0
99,0
106,0
124,0
99,0
106,0
124,0
142,0
134,7
79,0
109,0
100,0
132,0
104,0
83,0
98,0
83,0
130,0
107,0
67,0
175,0
88,0
AWG-No.
24
21
21
26
24
24
24
24
24
24
24
24
24
24
20
20
20
20
20
20
20
26
26
26
26
24
21
26
26
24
24
Dimensions and specifications may be changed without prior notice. (RN07)
Suitable HELUTEC® Signal and power connectors
can be found in our Cable Accessories catalogue.
N
471
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / Motor, Feedback and Servo Cables UL/CSA
TOPSERV® 600 VFD EMC-preferred type, high flexible motor
power supply cable, oil-resistant, NFPA 79 Edition 2012
Technical data
Ⴠ TPE motor supply cable acc. to
UL-Std.1277 and UL-Std.2277
Ⴠ Temperature range
-25°C to +90°C
Ⴠ Nominal voltage
TC 600 V
WTTC 1000 V
Ⴠ Test voltage 4000 V
Ⴠ Minimum bending radius
flexing 5x cable Ø
permanently flexing 7,5 cable Ø
Ⴠ Coupling resistance
max. 250 Ohm/km
Cable structure
Ⴠ Tinned copper conductor, extra fine wire
with AWG dimensions
Ⴠ Core insualtion of special PVC
with transparent nylon skin
Ⴠ Black cores with continuous white
numbering
Ⴠ GN-YE conductor in the outer layer
Ⴠ Cores stranded in layers with
optimal lay-length
Ⴠ Fleece
Ⴠ 1. Screening with special aluminium foil
2. Screening with braid of tinned copper
wires, optimal coverage approx. 85%
Ⴠ Separator
Ⴠ Outer sheath of special TPE
Ⴠ Sheath colour black (RAL 9005) or
orange (RAL 2003)
Ⴠ with length marking in feet
Properties
Ⴠ self-extinguishing and flame retardant
acc. to CSA FT4
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Ⴠ UV-resistant
Tests
Ⴠ UL:
TC-ER, WTTC 1000 V, MTW, NFPA 79 2012,
PLTC-ER (AWG 18 - AWG 12),
ITC-ER (AWG 18 - AWG 12) OIL RES I & II,
90°C dry / 75°C wet, Cold Bend Test -40°C
Class 1 Div. 2 per NEC Art. 336, 392, 501
CSA:
c (UL) CIC-TC FT4
AWM I/II A/B FT4
Note
Ⴠ VFD = Variable Frequency Drive
Application
Highly-flexible, extremly oil-resistant motor supply cable for modern servomotors; the double-screening with special aluminium foil (100% coverage)
and tinned copper braid (approx. 85% coverage) provides effective protection against electrical disturbance and the resultant failures. Approved to
NFPA 79 edition 2012 for open, unprotected installation on cable trays and from cable trays to the machine. The special TPE sheath is extremly resistant
to oil, coolants and solvents and hence the perfect solution for industrial applications with open installation, installation in pipes and in the earth.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Sheath colour black
Part no.
62607
62608
62609
62610
62611
62612
62613
62614
62615
No.cores
x AWG-No.
4 x 18
4 x 16
4 x 14
4 x 12
4 x 10
4x8
4x6
4x4
4x2
CrossOuter Ø Cop.
section mm² app. mm weight
kg / km
0,963
9,9
38,0
1,31
11,4
51,0
2,08
12,5
80,0
3,31
14,0
127,0
5,26
17,1
230,0
8,37
22,3
384,0
13,31
25,4
614,0
21,21
30,1
960,0
33,6
35,3 1344,0
Weight
app.
kg / km
163,0
184,0
197,0
266,0
401,0
669,0
917,0
1364,0
1990,0
Dimensions and specifications may be changed without prior notice. (RN01)
Suitable accessories can be found in Chapter X.
• Cable Gland - HELUTOP® HT-MS-EP4
472
CW&A Edition 27 (published 01.04.2015)
Sheath colour orange
Part no.
62616
62617
62618
62619
62620
62621
62622
62623
62624
No.cores
x AWG-No.
4 x 18
4 x 16
4 x 14
4 x 12
4 x 10
4x8
4x6
4x4
4x2
CrossOuter Ø Cop.
section mm² app. mm weight
kg / km
0,963
9,9
38,0
1,31
11,4
51,0
2,08
12,5
80,0
3,31
14,0
127,0
5,26
17,1
230,0
8,37
22,3
384,0
13,31
25,4
614,0
21,21
30,1
960,0
33,6
35,3 1344,0
Weight
app.
kg / km
163,0
184,0
197,0
266,0
401,0
669,0
917,0
1364,0
1990,0
Cables according to international Approvals / Motor, Feedback and Servo Cables UL/CSA
TOPSERV® 650 VFD EMC-preferred type, high flexible motor
power supply cable with control cores, oil-resistant, NFPA 79 Edition 2012
Technical data
Ⴠ TPE motor supply cable acc. to
UL-Std.1277 and UL-Std.2277
Ⴠ Temperature range
flexing -25°C to +105°C
Ⴠ Nominal voltage
TC 600 V
WTTC 1000 V
Ⴠ Test voltage
power supply cores 4000 V
control cores 2000 V
Ⴠ Minimum bending radius
flexing 5x cable Ø
permanently flexing 7,5x cable Ø
Ⴠ Coupling resistance
max. 250 Ohm/km
Cable structure
Ⴠ Tinned copper-conductor, extra fine-wire
with AWG dimensions
Ⴠ Core insualtion of special PVC
with transparent nylon skin
Ⴠ Core identification black cores with
continuous white numbering
- power supply cores no. 1-4
- control cores no. 5+6
Ⴠ GN-YE conductor in the outer layer
Ⴠ Control cores screened in pairs with
plastic-coated aluminium foil, tinned
drain wire
Ⴠ Control cores stranded in pairs and
laid up in layers with optimal lay-length
with the power supply cores
Ⴠ 1. Screen with plastic-coated
aluminium foil
2. Tinned copper braided screen,
approx. 85% coverage
Ⴠ Separator
Ⴠ Outer sheath of special TPE
Ⴠ Sheath colour black (RAL 9005)
or orange (RAL 2003)
Ⴠ with length marking in feet
Properties
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Ⴠ UV-resistant
Tests
Ⴠ self-extinguishing and flame retardant
acc. to CSA FT4
Ⴠ UL:
TC-ER, WTTC 1000 V, MTW, NFPA 79 2012,
PLTC-ER (AWG 18 - AWG 12),
ITC-ER (AWG 18 - AWG 12) OIL RES I & II,
90°C dry / 75°C wet, Cold Bend Test -40°C
Class 1 Div. 2 per NEC Art. 336, 392, 501
CSA:
c (UL) CIC-TC FT4
AWM I/II A/B FT4
Note
Ⴠ VFD = Variable Frequency Drive
Application
Highly flexible, extremly oil-resistant motor supply cable for modern servomotors; the double-screening with special aluminium foil (100% coverage)
and tinned copper braid (approx. 85% coverage) provides effective protection against electrical disturbance and the resultant failures. Approved to
NFPA 79 edition 2012 for open, unprotected installation on cable trays and from cable trays to the machine. The special TPE sheath is extremly resistant
to oil, coolants and solvents and hence the perfect solution for industrial applications with open installation, installation in pipes and in the earth.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Sheath colour black
Part no.
No. cores
x AWG-No.
59837
59838
59839
59840
59841
59842
59843
59844
59845
4x AWG 16 +2x AWG 18
4x AWG 14 +2x AWG 18
4x AWG 14 +2x AWG 14
4x AWG 12 +2x AWG 18
4x AWG 12 +2x AWG 14
4x AWG 10 +2x AWG 14
4x AWG 8 +2x AWG 14
4x AWG 6 +2x AWG 14
4x AWG 4 +2x AWG 14
Sheath colour orange
Part no.
No. cores
x AWG-No.
59846
59847
59848
59849
59850
59851
59852
59853
59854
4x AWG 16 +2x AWG 18
4x AWG 14 +2x AWG 18
4x AWG 14 +2x AWG 14
4x AWG 12 +2x AWG 18
4x AWG 12 +2x AWG 14
4x AWG 10 +2x AWG 14
4x AWG 8 +2x AWG 14
4x AWG 6 +2x AWG 14
4x AWG 4 +2x AWG 14
Crosssection mm²
1,31/ 0,824
2,08/ 0,824
2,08/ 2,08
3,31/ 0,824
3,31/ 2,08
5,26/ 2,08
8,37/ 2,08
13,31/ 2,08
21,21/ 2,08
Crosssection mm²
1,31/ 0,824
2,08/ 0,824
2,08/ 2,08
3,31/ 0,824
3,31/ 2,08
5,26/ 2,08
8,37/ 2,08
13,31/ 2,08
21,21/ 2,08
Outer Ø
app. mm
13,0
14,0
14,6
15,3
15,7
18,2
24,1
27,4
33,4
Outer Ø
app. mm
13,0
14,0
14,6
15,3
15,7
18,2
24,1
27,4
33,4
Cop.
weight
kg / km
88,0
133,0
159,0
197,0
224,0
301,0
457,0
615,0
1450,0
Weight
app. kg / km
Cop.
weight
kg / km
88,0
133,0
159,0
197,0
224,0
301,0
457,0
615,0
1450,0
Weight
app. kg / km
259,0
370,0
399,0
435,0
466,0
703,0
901,0
1275,0
1861,0
259,0
370,0
399,0
435,0
466,0
703,0
901,0
1275,0
1861,0
Dimensions and specifications may be changed without prior notice. (RN01)
473
CW&A Edition 27 (published 01.04.2015)
N
Cables according to international Approvals / Motor, Feedback and Servo Cables UL/CSA
TOPSERV® Hybrid hybrid cable for SICK Hiperface DSL motor
®
feedback systems
Technical data
Ⴠ TOPSERV ® PUR
Ⴠ Special PUR drag chain cable acc. to
UL AWM Style 21223 CSA AWM
Ⴠ Temperature range
flexing -30°C to +80°C
fixed installation -40°C to +90°C
Ⴠ Nominal voltage
VDE
power supply cores U0/U 600/1000 V
control cores U0/U 300/500 V
UL/CSA 1000 V
Ⴠ A.c. test voltage, 50 Hz
power supply cores 4000 V
control cores 1000 V
Ⴠ Insulation resistance
min. 20 MOhm x km
Ⴠ Coupling resistance
max. 250 Ohm/km
Ⴠ Minimum bending radius
flexing 7,5x cable Ø
fixed installation 4x cable Ø
min. 5 mio. cycles
Cable structure
Ⴠ Bare copper-conductor, to
DIN VDE 0295 cl.6, extra fine-wire,
IEC 60228 cl.6
Ⴠ Core insulation halogen-free PP
Ⴠ Core identification
power supply cores
core 1: black with imprint U/L1/C/L+
core 2: black with imprint V/L2
core 3: black with imprint W/L3/D/Lcontrol cores
pair 1: black with number no. 5+6
pair 2: white and blue
Ⴠ GN-YE conductor
Ⴠ Screening of the control cores in pairs
wrapped with tinned copper braid
Ⴠ Power supply cores laid up
with optimal lay length and
stabilising filler
Ⴠ Overall screening from tinned copper
braid, optimal coverage approx. 85%
Ⴠ Outer sheath of PVC or PUR
Ⴠ Sheath colour orange (RAL 2003)
acc. to DESINA®
Properties
Ⴠ low capacitance
Ⴠ PUR outer sheath: low adhesion, extremely
abrasion resistant, halogen-free, resistant
to UV-, oil-, hydrolysis and microbial attack
Ⴠ Optimum compliance with requirements
for electromagnetic compatibility (EMC) by
approx. 85% coverage from the braided
screen
Ⴠ These cables are produced to high quality
specifications and conform to the
DESINA® standard.
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ PUR outer sheath self-extinguishing and
flame retardant to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Note
Ⴠ The technical data for TOPSERV® Hybrid PVC cables are available on request.
Application
The supply conductors for these cables are ideally combined with the control conductors for the brake function and the transmission of the Sick
Hiperface DSL protocols. Applications include machine, plant and robot construction. Please observe applicable installation regulations for use in
energy supply chains.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
TOPSERV® Hybrid PVC for fixed or not constantly movements
Part
no.
709930
709932
709933
709934
709935
709936
709937
709938
No.cores x
cross-sec.
mm²
(4G0,5 + (2x0,34) C + (2x26 AWG)) C
(4G1 + (2x0,75) C + (2x22 AWG)) C
(4G1,5 + (2x0,75) C + (2x22 AWG)) C
(4G2,5 + (2x1) C + (2x22 AWG)) C
(4G4 + (2x1) C + (2x22 AWG)) C
(4G6 + (2x1) C + (2x22 AWG)) C
(4G10 + (2x1,5) C + (2x22 AWG)) C
(4G16 + (2x1,5) C + (2x22 AWG)) C
TOPSERV® Hybrid PUR, high flexible for drag chain
Part
no.
709703
708543
710081
708544
708545
708546
708547
708548
709705
No.cores x
cross-sec.
mm²
(4G0,5 + (2x0,34) C + (2x26 AWG)) C
(4G1 + (2x0,75) C + (2x22 AWG)) C
(4G1,5 + (2x0,75) C + (2x24 AWG)) C
(4G1,5 + (2x0,75) C + (2x22 AWG)) C
(4G2,5 + (2x1) C + (2x22 AWG)) C
(4G4 + (2x1) C + (2x22 AWG)) C
(4G6 + (2x1) C + (2x22 AWG)) C
(4G10 + (2x1,5) C + (2x22 AWG)) C
(4G16 + (2x1,5) C + (2x22 AWG)) C
Dimensions and specifications may be changed without prior notice.
474
CW&A Edition 27 (published 01.04.2015)
Sheath
colour
Outer Ø
app. mm
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
9,3
11,6
12,2
13,8
15,3
17,2
20,3
22,6
Sheath
colour
Outer Ø
app. mm
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
9,3
11,6
11,7
12,7
13,9
15,7
18,0
21,0
23,4
Cop.
weight
kg / km
72,0
130,0
152,0
207,0
273,0
357,0
530,0
768,0
Weight
app. kg / km
Cop.
weight
kg / km
76,0
133,0
146,0
155,0
205,0
280,0
363,0
538,0
775,0
Weight
app. kg / km
123,0
208,0
248,0
326,0
415,0
538,0
752,0
1005,0
127,0
212,0
229,0
269,0
310,0
420,0
540,0
760,0
1020,0
AWG-No.
26
22
22
22
22
22
22
22
AWG-No.
26
22
24
22
22
22
22
22
22
UL/CSA HEAT-RESISTANT CABLES
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / Heat resistant Cables UL/CSA
SiHF UL/CSA halogen-free, 150°C/ 600 V, two-approvals silicon multicore cable
Technical data
Ⴠ Special silicone multicore cable with higher
heat-resistance range to UL Style 4476 and
CSA AWM II A/B
Ⴠ Temperature range
VDE -60°C to +180°C
(up to +220°C for short time)
UL/CSA -50°C to +150°C
Ⴠ Nominal voltage
VDE U0/U 300/500 V
UL/CSA 600 V
Ⴠ Test voltage 2000 V
Ⴠ Breakdown voltage min. 5000 V
Ⴠ Insulation resistance
min. 200 MOhm x km
Ⴠ Minimum bending radius
flexing 7,5x cable Ø
fixed installation 4x cable Ø
Ⴠ Radiation resistance
up to 20x106 cJ/kg (up to 20 Mrad)
Cable structure
Ⴠ Tinned copper conductors to DIN VDE 0295
cl.5, BS 6360 cl.5 and IEC 60228 cl.5
Ⴠ Core insulation of silicone
Ⴠ Core identification to DIN VDE 0293-308
colour coded or black cores with
continuous white numbering
Ⴠ For 2-cores brown, blue
Ⴠ Cores stranded in layers with
optimal lay-length
Ⴠ GN-YE conductor, 3 cores and above
Ⴠ Outer sheath of silicone
Ⴠ Sheath colour black
Properties
Ⴠ Advantages
Hardly changes of dielectric strength and
the insulation resistance also at high
temperatures, high ignition or flash point,
in case of fire, forms an insulating layer of
SiO2
Ⴠ Resistant to
High molecular oils, fats from vegetables
and animals, alcohols, plasticizers and
clophenes, diluted acids, lyes and salt
dissolution, oxidation substances, tropical
influences and weather, lake water, oxygen
and UV
Ⴠ Halogen-free
acc. to DIN VDE 0482 part 267/
DIN EN 50267-2-1/IEC 60754-1 (equivalent
DIN VDE 0472 part 815)
Ⴠ Behaviour in fire no flame propagation
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2,IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B),
CSA FT1
Ⴠ For laying as a fixed installation only in open
or ventilated pipe systems as well as in
ducts. Otherwise the mechanical properties
of the silicon are reduced by the enclosed
air at temperatures exceeding 90°C.
Note
Ⴠ G = with green-yellow conductor
x = without green-yellow conductor
Ⴠ screened analogue type:
SiHF-C-Si UL/CSA , confer page 478
Application
UL-CSA approved Silicone cables were evolved for use wherever insulation is subjected to extreme temperature changes. They are heat-resistant for
permanent temperature up to +180°C, for short time operation up to +220°C. The good performance of the environmental resistant properties means
that silicone cables can be used at temperatures down to -60°C. Silicone cables are halogen-free cables and are especially suited for installation in
power stations. They have also found their uses in the steel producing industries, aviation industry, ship building as well as in ceramic, glass and cement
factories. Due to elastical characteristic of core insulations, these are used as flexible connection cable.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
23214
23215
23216
23217
23218
23219
23220
23221
23222
23223
23224
23225
No.cores x
cross-sec.
mm²
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
6 G 0,5
7 G 0,5
8 G 0,5
10 G 0,5
12 G 0,5
16 G 0,5
18 G 0,5
25 G 0,5
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
20
7,7
9,6
20
8,1
14,4
20
8,8
19,2
20
9,4
24,0
20
10,4
28,8
20
10,4
33,6
20
10,8
38,4
20
12,8
48,0
20
13,4
57,6
20
13,9
76,8
20
14,4
86,4
20
16,8
120,0
Weight
app.
kg / km
73,0
82,0
98,0
120,0
131,0
140,0
183,0
201,0
241,0
269,0
311,0
401,0
Part no.
23226
23227
23228
23229
23230
23231
23232
24010
23233
23234
23235
23236
23237
No.cores x
cross-sec.
mm²
2x1
3G1
4G1
5G1
6G1
7G1
8G1
9G1
10 G 1
12 G 1
16 G 1
18 G 1
25 G 1
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
18
8,2
19,2
18
9,0
28,2
18
10,0
38,4
18
10,6
48,0
18
11,4
57,6
18
11,4
67,2
18
12,4
76,8
18
13,2
86,0
18
13,2
96,0
18
14,4
115,2
18
15,7
153,6
18
16,6
172,8
18
19,1
240,0
Weight
app.
kg / km
88,0
111,0
130,0
161,0
182,0
198,0
251,0
277,0
304,0
343,0
441,0
492,0
617,0
Continuation Ⴇ
476
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / Heat resistant Cables UL/CSA
SiHF UL/CSA halogen-free, 150°C/ 600 V, two-approvals silicon multicore cable
Part no.
23238
23239
23240
23241
23242
23243
23244
23245
23246
23247
23248
23249
23250
23251
23252
23253
23254
23255
23256
23257
23258
23259
23260
23261
23262
23263
23264
23265
23266
23267
23268
23269
No.cores x
cross-sec.
mm²
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
6 G 1,5
7 G 1,5
8 G 1,5
10 G 1,5
12 G 1,5
14 G 1,5
16 G 1,5
18 G 1,5
20 G 1,5
25 G 1,5
41 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
6 G 2,5
7 G 2,5
8 G 2,5
10 G 2,5
12 G 2,5
16 G 2,5
18 G 2,5
25 G 2,5
2x4
3G4
4G4
5G4
7G4
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
16
9,1
28,8
16
9,6
43,2
16
10,6
57,6
16
11,4
72,0
16
12,4
86,4
16
12,4
100,8
16
13,9
115,2
16
16,1
144,0
16
16,6
172,6
16
18,0
201,6
16
20,0
230,4
16
20,9
259,2
16
21,8
288,0
16
24,0
345,6
16
29,2
590,4
14
9,8
48,0
14
10,4
72,0
14
11,6
96,0
14
12,4
120,0
14
13,6
144,0
14
13,6
168,0
14
14,9
192,0
14
17,2
240,0
14
21,0
288,0
14
22,6
384,0
14
24,0
432,0
14
28,8
600,0
12
10,9
76,8
12
11,8
115,2
12
12,9
153,6
12
14,5
192,0
12
17,8
268,8
Weight
app.
kg / km
117,0
131,0
166,0
198,0
240,0
261,0
298,0
359,0
431,0
520,0
569,0
652,0
724,0
925,0
1440,0
141,0
174,0
217,0
271,0
314,0
331,0
404,0
495,0
554,0
725,0
838,0
1108,0
190,0
241,0
304,0
384,0
527,0
Part no.
23270
23271
23272
23273
23274
23275
23276
23277
23278
23279
23280
23281
23282
23283
23284
23285
23286
23287
23288
23289
23290
No.cores x
cross-sec.
mm²
2x6
3G6
4G6
5G6
7G6
2 x 10
3 G 10
4 G 10
5 G 10
7 G 10
2 x 16
3 G 16
4 G 16
5 G 16
7 G 16
2 x 25
3 G 25
4 G 25
2 x 35
3 G 35
4 G 35
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
10
14,4
115,2
10
15,1
172,8
10
16,4
230,4
10
18,2
288,0
10
21,1
403,2
8
18,0
192,0
8
18,9
288,0
8
20,0
384,0
8
22,1
480,0
8
24,9
672,0
6
20,9
307,2
6
22,8
460,8
6
24,9
614,4
6
26,9
768,0
6
28,1
1075,3
4
25,1
480,0
4
27,0
720,0
4
32,1
960,0
2
28,7
672,0
2
30,6
1008,0
2
32,9
1344,0
Weight
app.
kg / km
284,0
392,0
492,0
610,0
681,0
405,0
620,0
741,0
914,0
1164,0
441,0
501,0
623,0
971,0
1690,0
711,0
1210,0
1524,0
1140,0
1523,0
2217,0
Dimensions and specifications may be changed without prior notice. (RN03)
Suitable accessories can be found in Chapter X.
• Cable protection tube - HTP
N
477
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / Heat resistant Cables UL/CSA
SiHF-C-Si UL/CSA halogen-free, 150°C/ 600 V, two-approvals silicon
multicore cable, Cu-screened, EMC-preferred type
Technical data
Ⴠ Special silicone multicore cable with higher
heat-resistance range to UL Style 4476 and
CSA AWM II A/B
Ⴠ Temperature range
VDE -60°C to +180°C
(up to +220°C for short time)
UL/CSA -50°C to +150°C
Ⴠ Nominal voltage
VDE U0/U 300/500 V
UL/CSA 600 V
Ⴠ Test voltage 2000 V
Ⴠ Breakdown voltage min. 5000 V
Ⴠ Insulation resistance
min. 200 MOhm x km
Ⴠ Minimum bending radius
flexing 10x cable Ø
fixed installation 5x cable Ø
Ⴠ Coupling resistance
max. 250 Ohm/km
Ⴠ Radiation resistance
up to 20x106 cJ/kg (up to 20 Mrad)
Cable structure
Ⴠ Tinned copper conductors to
DIN VDE 0295 cl.5, BS 6360 cl.5 and
IEC 60228 cl.5
Ⴠ Core insulation of silicone
Ⴠ Core identification to DIN VDE 0293-308
colour coded or black cores with
continuous white numbers
Ⴠ For 2-cores brown, blue
Ⴠ Cores stranded in layers with
optimal lay-length
Ⴠ GN-YE conductor, 3 cores and above
Ⴠ Foil separator
Ⴠ Tinned copper braided screening,
approx. 85% coverage
Ⴠ Outer sheath of silicone
Ⴠ Sheath colour black
Tests
Ⴠ Halogen-free
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-1, IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Ⴠ Behaviour in fire
no flame propagation acc. to
DIN VDE 0482-332-1-2, DIN EN 60332-1-2,
IEC 60332-1 (equivalent DIN VDE 0472
part 804 test method B), CSA FT1.
Properties
Advantages
Ⴠ Hardly changes of dielectric strength and
the insulation resistance, also at high
temperatures high ignition or flash point,
in case of fire, forms an insulating layer of
SiO2
Resistant to
Ⴠ High molecular oils, fats from vegetables
and animals, alcohols, plasticizers and
clophenes, diluted acids, lyes and salt
dissolution, oxidation substances, tropical
influences and weather, lake water, oxygen
and UV
Ⴠ For laying as a fixed installation only in open
or ventilated pipe systems as well as in
ducts. Otherwise the mechanical properties
of the silicon are reduced by the enclosed
air at temperatures exceeding 90°C.
Note
Ⴠ G = with green-yellow conductor
x = without green-yellow conductor
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Ⴠ non-screened analogue type:
SiHF UL/CSA, confer page 476
Application
UL-CSA approved Silicone cables were evolved for use wherever insulation is subjected to extreme temperature changes. The good performance of
the environmental resistant properties means that silicone cables can be used at temperatures down to -60°C. Silicone cables are halogen-free cables
and are especially suited for installation in power stations. They have also found their uses in the steel producing industries, aviation industry, ship
building as well as in ceramic, glass and cement factories. Due to elastical characteristic of core insulations, these are used as flexible connection cable.
An interference-free transmission of signals and pulse is assured by the high screening density. The ideal interference-protected silicone multicore
flexible cable for such applications as given above.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
22637
22638
22639
22640
22641
22642
22643
22644
22645
22646
22647
22648
22649
22650
22651
22652
22653
22654
22655
No.cores x
cross-sec.
mm²
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
10 G 0,5
12 G 0,5
2x1
3G1
4G1
5G1
7G1
10 G 1
12 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
20
9,0
55,5
20
9,3
60,8
20
9,7
66,5
18
10,1
81,6
20
10,5
92,2
20
13,2
124,0
20
13,4
134,4
18
9,5
66,7
18
9,6
86,2
18
10,6
96,8
18
11,6
108,3
18
12,1
141,2
18
14,7
190,0
18
15,1
209,8
16
10,6
87,7
16
11,0
103,5
16
11,6
131,7
16
13,1
148,5
16
14,1
193,4
Weight
app.
kg / km
94,0
104,0
125,0
149,0
168,0
237,0
260,0
130,0
151,0
169,0
198,0
236,0
248,0
364,0
169,0
191,0
230,0
272,0
341,0
Dimensions and specifications may be changed without prior notice. (RN03)
478
CW&A Edition 27 (published 01.04.2015)
Part no.
22656
22657
22658
22659
22660
22661
22662
22663
22664
22665
22666
22667
No.cores x
cross-sec.
mm²
10 G 1,5
12 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
4G4
5G4
4G6
5G6
4 G 10
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
16
17,3
268,5
16
17,9
298,4
14
12,0
122,3
14
12,7
147,7
14
14,0
188,6
14
15,1
214,9
14
16,9
265,7
12
17,0
294,0
12
19,1
374,0
10
18,6
449,0
10
21,3
563,0
8
25,5
759,0
Weight
app.
kg / km
478,0
521,0
226,0
271,0
332,0
384,0
478,0
516,0
641,0
773,0
980,0
1284,0
UL/CSA ALLWEATHER CABLES & RUBBER CABLES
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / Allweather and Rubber Cables UL/CSA
Rubber / Neoprene Control Cable type SJO and SO
Technical data
Ⴠ UL+CSA approved rubber/neoprene flexible
cables
Ⴠ Temperature range
-40°C to +90°C
Ⴠ Nominal voltage
SJO 300 V
SO 600 V
Ⴠ Approvals
UL-Std.62
CSA C22.2-49
Cable structure
Ⴠ Bare copper conductor to ASTM B-174
Ⴠ Core insulation of synthetic rubber,
EPDM
Ⴠ Core identification coloured
Ⴠ Colour code
2 cores black, white
3 cores black, white, green
4 cores black, white, green, red
Ⴠ Cores stranded in layers with
optimal lay-length
Ⴠ Hemp or cotton filler
Ⴠ Outer sheath of neoprene (oil resistant)
Ⴠ Sheath colour black
Properties
Ⴠ Resistant
Oil
Wetness
UV-radiation
Note
Ⴠ Note: SJO-18/2
18 = AWG 18
2 = No. of cores
Ⴠ Supply lengths are on original reels of 76
m or 152 m or on drums of 305 m lengths.
Ⴠ Further Types also available: PVC control
cables SJT, SJTO, ST, STO.
Application
As a flexible cord for mobile equipment for use in rougher conditions in the engines and mechanical engineering, dockyards, in agriculture, in cabins
and steel rolling mills and for export overseas.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Nominal voltage 300 Volt, type SJO (90°C)
Part no.
No.cores
x AWG-No.
63010
63011
63012
63013
63014
63015
63016
63017
63018
2 x 18
3 x 18
4 x 18
2 x 16
3 x 16
4 x 16
2 x 14
3 x 14
4 x 14
Current
carrying
capacity
in Amp.
7
7
7
10
10
10
15
15
15
Nominal voltage 600 Volt, type SO (90°C)
Part no.
No.cores
x AWG-No.
63034
63035
63036
63037
63038
63039
63040
63041
63042
63043
63044
63045
63046
63047
63048
2 x 18
3 x 18
4 x 18
2 x 16
3 x 16
4 x 16
2 x 14
3 x 14
4 x 14
2 x 12
3 x 12
4 x 12
2 x 10
3 x 10
4 x 10
Current
carrying
capacity
in Amp.
7
7
7
10
10
10
15
15
15
20
20
20
25
25
25
Cond. make-up
n x wire Ø
16 x 0,3
16 x 0,3
16 x 0,3
26 x 0,3
26 x 0,3
26 x 0,3
41 x 0,3
41 x 0,3
41 x 0,3
Cond. make-up
n x wire Ø
16 x 0,3
16 x 0,3
16 x 0,3
26 x 0,3
26 x 0,3
26 x 0,3
41 x 0,3
41 x 0,3
41 x 0,3
65 x 0,3
65 x 0,3
65 x 0,3
105 x 0,3
105 x 0,3
105 x 0,3
Dimensions and specifications may be changed without prior notice. (RN04)
Suitable accessories can be found in Chapter X.
• Cable tie - T-WS
480
CW&A Edition 27 (published 01.04.2015)
Outer Ø
app. mm
7,8
8,4
9,2
8,3
9,0
10,0
9,4
10,0
10,7
Outer Ø
app. mm
10,0
10,4
11,0
10,4
11,0
12,3
13,5
14,3
15,3
15,3
16,2
18,9
16,4
17,5
19,0
Weight
app. kg / km
65,0
80,0
95,0
130,0
148,0
180,0
195,0
225,0
288,0
Weight
app. kg / km
70,0
86,0
110,0
140,0
155,0
200,0
200,0
235,0
300,0
280,0
310,0
330,0
305,0
325,0
365,0
Cables according to international Approvals / Allweather and Rubber Cables UL/CSA
H07RN-F/SOOW rubber-sheathed cable, harmonizised type
Technical data
Ⴠ Rubber-sheated cable H07RN-F acc. to
DIN VDE 0285-525-2-21 /
DIN EN 50525-2-21 and UL-Std.62
Ⴠ UL - SOOW
CSA - SOOW
Ⴠ Temperature rang
HAR -25°C to +60°C
UL/CSA -40°C to +90°C
Ⴠ Permissible operating temperature
at the conductor +60°C
Ⴠ Nominal voltage
HAR U0/U 450/750 V
UL/CSA 600 V
Ⴠ Test voltage 2500 V
Ⴠ Minimum bending radius
flexing 10x cable Ø
fixed installation 7,5x cable Ø
Cable structure
Ⴠ Bare copper conductor, fine wire with
AWG dimensions
Ⴠ Core insulation of rubber (EPR)
Ⴠ Core identification
3 cores: BU, BN
4 cores: BN, BK, GY
5 cores: BU, BN, BK, GY
Ⴠ Cores stranded in layers with
optimal lay-length
Ⴠ GN-YE conductor
Ⴠ Outer sheath of rubber (CPE)
Ⴠ Sheath colour black
Properties
Ⴠ Ozone-resistant
Ⴠ Weather and UV-resistant
Ⴠ Resistant to oils and greases
Application
Highly-standardised, heavy-duty rubber-sheated cable for use in practically all machines destined for export markets, in dry, damp, wet environments
and outdoors. As a feeder to transportable motors or machines, cranes, hoists, hand lamps and drilling machines.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part
no.
39025
39026
39027
39028
39029
39030
39031
39032
Crosssection
mm²
1
1,5
1,5
1,5
2,5
2,5
2,5
4
No.cores Current carrying
Outer Ø Cop.
Weight
x
capacity in ampere app.
weight app.
AWG-No. at 30°C ambient
mm
kg / km kg / km
temperature
3 x 17
10
9,6
29,0
130,0
3 x 15
13
10,2
43,0
165,0
4 x 15
10
11,4
58,0
200,0
5 x 15
8
13,1
72,0
240,0
3 x 13
18
14,0
72,0
235,0
4 x 13
15
15,1
96,0
290,0
5 x 13
12
16,9 120,0
345,0
3 x 11
25
16,0 115,0
320,0
Part
no.
39033
39034
39035
39036
39037
39038
39039
Crosssection
mm²
4
4
6
6
6
10
10
No.cores Current carrying
Outer Ø Cop.
Weight
x
capacity in ampere app.
weight app.
AWG-No. at 30°C ambient
mm
kg / km kg / km
temperature
4 x 11
20
17,3 154,0
395,0
5 x 11
16
18,7 192,0
485,0
3 x 9
30
17,1 173,0
420,0
4 x 9
25
18,4 230,0
540,0
5 x 9
24
20,1 288,0
650,0
3 x 7
40
22,9 288,0
810,0
4 x 7
35
25,0 384,0
950,0
N
Dimensions and specifications may be changed without prior notice. (RF01)
Suitable accessories can be found in Chapter X.
• Cable tie - T-WS
481
CW&A Edition 27 (published 01.04.2015)
UL/CSA REELING CABLES
482
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / Trailing Cables UL/CSA
TROMMPUR®-H trailing, halogen-free
Technical data
Cable structure
Ⴠ Trailing cable acc. to
UL AWM Style 20235 CSA/AWM
Ⴠ Temperature range
flexing -40°C to +80°C
fixed installation -50°C to +80°C
Ⴠ Nominal voltage
DIN VDE 600/1000 V
UL 1000 V
Ⴠ A.c. test voltage, 50 Hz
core/core 4000 V
Ⴠ Insulation resistance
min. 20 MOhm x km
Ⴠ Speed of motion
up to 250 m/min
Ⴠ Minimum bending radius
6x cable Ø
Ⴠ Bare copper-conductor, to
DIN VDE 0295 cl.6, extra fine-wire,
BS 6360 cl.6, IEC 60228 cl.6
Ⴠ Core insulation of TPE
Ⴠ Core identification to DIN VDE 0293
- up to 5 cores coloured
- from 6 cores, black with continuous
white numbering
Ⴠ GN-YE conductor
Ⴠ Cores stranded around support element
Ⴠ Polyester fleece wrapping
Ⴠ Outer sheath of PUR
with integrated support braiding
Ⴠ Sheath colour yellow
Properties
Ⴠ PUR outer sheath, low adhesion, abrasion
resistant, halogen-free, resistant to UV, oil,
hydrolysis and microbial attack
Ⴠ Due to the PUR outer sheath, the cable is
resistant against ozone and radiation, as well
as oils, greases and petrol
Note
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Application
Significantly smaller external diameters, smaller bending radii and reduced weights compared to NSHTÖU cables enable the use of smaller drive motors
and drums, thus providing significant cost savings. Trailing cables are used for high mechanical stress, especially for applications with frequent winding
and unwinding with simultaneous tensile and torsional stress, for building machinery, conveyors and lifting systems, and cranes. They are used as
robust and all-weather resistant cables in the harshest operating environments in mining and in flexible handling equipment and railway motors. The
cables are suitable for installation in dry, damp and wet environments, as well as outdoors.
Notes
Ⴠ During installation and operation the tensile stress on the cable must not exceed 25 N/mm²
Ⴠ Acceleration must not exceed 0,4 m/s²
Ⴠ 1 to 2 turns should remain on the drum during operation
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
77144
77145
77146
77147
77148
77149
77150
77151
77152
77153
77154
77155
77156
77157
77158
77159
77160
No.cores x
cross-sec.
mm²
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
24 G 1,5
30 G 1,5
42 G 1,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
18 G 2,5
24 G 2,5
30 G 2,5
40 G 2,5
50 G 2,5
Outer Ø
app. mm
10,2
10,8
12,9
18,4
18,6
21,3
24,6
26,5
11,7
12,7
14,8
20,4
21,1
24,8
27,6
30,0
34,3
Cop.
weight
kg / km
58,0
72,0
101,0
173,0
259,0
345,6
432,0
604,8
96,0
120,0
168,0
288,0
432,0
576,0
720,0
960,0
1200,0
Weight
AWG-No.
app. kg / km
157,0
176,0
245,0
337,0
526,0
662,0
901,0
1056,0
208,0
263,0
327,0
533,0
725,0
988,0
1242,0
1500,0
1800,0
16
16
16
16
16
16
16
16
14
14
14
14
14
14
14
14
14
Part no.
77161
77172
77162
77173
77163
77174
77164
77175
77165
77166
77167
77168
77169
77170
77171
No.cores x
cross-sec.
mm²
4G4
5G4
4G6
5G6
4 G 10
5 G 10
4 G 16
5 G 16
4 G 25
4 G 35
4 G 50
4 G 70
4 G 95
4 G 120
4 G 150
Outer Ø
app. mm
12,5
14,3
16,9
17,8
19,6
20,9
23,8
25,3
27,7
30,1
35,2
40,3
50,6
53,0
56,0
Cop.
weight
kg / km
154,0
192,0
230,0
288,0
384,0
480,0
614,0
768,0
960,0
1344,0
1920,0
2688,0
3648,0
4608,0
5760,0
Weight
AWG-No.
app. kg / km
270,0
362,0
409,0
511,0
633,0
766,0
936,0
1170,0
1485,0
2115,0
2600,0
3700,0
4800,0
5900,0
7100,0
12
12
10
10
8
8
6
6
4
2
1
2/0
3/0
4/0
300 kcmil
Dimensions and specifications may be changed without prior notice.
483
CW&A Edition 27 (published 01.04.2015)
N
UL/CSA SINGLE CORES
484
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / Single Conductors UL/CSA
UL-Style 1007, CSA TR 64 PVC single cores, 80°C, 300 V
Technical data
Ⴠ PVC-single core to UL-Style and CSA-AWM
UL-Style 1007
CSA-AWM I A/B or TR 64
Ⴠ Temperature range
flexible -5°C bis +80°C
fixed installation -30°C bis +80°C
CSA-AWM I A/B or TR 64 +90°C
Ⴠ Nominal voltage 300 V
Ⴠ Test voltage 2000 V
Ⴠ Test voltage (Spark test)
AWG 26-20 = 4 kV
AWG 10-18 = 5 kV
Ⴠ Minimum bending radius
fixed installation 5x core Ø
flexible 10x core Ø
Cable structure
Ⴠ Stranded copper conductor, tinned to
UL-Std.758 with AWG dimensions
Ⴠ Core insulation of PVC
heat and damp resistant acc. to class 43
tab.50.182 acc. to UL-Std.1581
Properties
Ⴠ Conditionally resistant to
Oils
Solvents
Acids
Lyes
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ PVC self-extinguishing and flame retardant,
test method to UL VW-1, CSA FT1
Note
Ⴠ Please complete the part number for
these cables by adding the suffix for
the colour required as per the list:
00 = green
01 = black
02 = blue
03 = brown
04 = red
05 = white
06 = grey
07 = violet
08 = yellow
09 = orange
10 = transparent
11 = pink
12 = beige
13 = green-yellow
Ⴠ Due to design the constructional
alternations may the possible.
Ⴠ AWG 14 - AWG 10 to UL-Style 1569
N
Application
For the internal wiring of switchbords, electrical equipment, e. g. households, radio or televisions and control desks. Connecting wires in machines
laid in protective tubes and flexible pipes and also for motors and transformators.
AWM = Appliance Wiring Material
For internal wirings for electrical equipment and control apparatus e. g. electronic assembly components.
UL = Underwriters Laboratories Inc. (USA)
CSA = Canadian Standards Association (Canada)
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
635xx
620xx
621xx
622xx
623xx
No.cores x
cross-sec.
mm²
1 x 0,13
1 x 0,21
1 x 0,33
1 x 0,52
1 x 0,82
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
26
1,4
1,6
24
1,5
2,3
22
1,6
3,4
20
1,8
5,3
18
2,1
8,2
Weight
app.
kg / km
3,2
4,3
6,0
8,5
12,5
Part no.
624xx
636xx
637xx
638xx
No.cores x
cross-sec.
mm²
1 x 1,32
1 x 2,08
1 x 3,31
1 x 5,26
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
16
2,4
13,0
14
3,0
20,0
12
3,9
33,0
10
4,1
51,6
Weight
app.
kg / km
18,5
29,0
40,0
61,0
Dimensions and specifications may be changed without prior notice. (RN06)
Suitable accessories can be found in Chapter X.
• Cable Gland - HELUcond PA6-L
• Cable Gland - HELUcond PA6-UL
485
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / Single Conductors UL/CSA
UL-Style 1569, CSA TR 64 PVC single cores, 105°C, 300 V
Technical data
Ⴠ PVC-single core to UL-Style and CSA-AWM
UL-Style 1569
CSA-AWM I A/B or TR 64
Ⴠ Temperature range
flexible -5°C bis +105°C
fixed installation -30°C bis +105°C
CSA-AWM I A/B or TR 64 +90°C
Ⴠ Nominal voltage 300 V
Ⴠ Test voltage 2000 V
Ⴠ Test voltage (Spark test)
AWG 26-20 = 4 kV
AWG 10-18 = 5 kV
Ⴠ Minimum bending radius
fixed installation 5x core Ø
flexing 10x core Ø
Cable structure
Ⴠ Stranded copper conductor, tinned to
UL-Std.758 with AWG dimensions
Ⴠ Core insulation of special PVC
heat and damp resistant
class 43 tab.50.182 acc. to UL-Std.1581
Properties
Ⴠ Conditionally resistant to
Oils
Solvents
Acids
Lyes
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ PVC self-extinguishing and flame retardant,
test method to UL VW-1, CSA FT1
Note
Ⴠ Please complete the part number for
these cables by adding the suffix for
the colour required as per the list:
00 = green
01 = black
02 = blue
03 = brown
04 = red
05 = white
06 = grey
07 = violet
08 = yellow
09 = orange
10 = transparent
11 = pink
12 = beige
13 = green-yellow
Ⴠ Due to design the constructional
alternations may the possible.
Application
For the internal wiring of switchbords, electrical equipment, e. g. households, radio or televisions and control desks. Connecting wires in machines
laid in protective tubes and flexible pipes and also for motors and transformators.
AWM = Appliance Wiring Material
For internal wirings for electrical equipment and control apparatus e. g. electronic assembly components.
UL = Underwriters Laboratories Inc. (USA)
CSA = Canadian Standards Association (Canada)
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
660xx
661xx
662xx
663xx
664xx
No.cores x
cross-sec.
mm²
1 x 0,13
1 x 0,21
1 x 0,33
1 x 0,52
1 x 0,82
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
26
1,4
1,6
24
1,5
2,3
22
1,6
3,4
20
1,8
5,3
18
2,1
8,2
Weight
app.
kg / km
3,2
4,3
6,0
8,5
12,5
Dimensions and specifications may be changed without prior notice. (RN06)
Suitable accessories can be found in Chapter X.
• Cable Gland - HELUcond PA6-L
• Cable Gland - HELUcond PA6-UL
486
CW&A Edition 27 (published 01.04.2015)
Part no.
665xx
666xx
667xx
668xx
No.cores x
cross-sec.
mm²
1 x 1,32
1 x 2,08
1 x 3,31
1 x 5,26
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
16
2,4
13,0
14
2,9
20,0
12
3,6
33,0
10
4,3
51,6
Weight
app.
kg / km
18,5
29,0
40,0
61,0
Cables according to international Approvals / Single Conductors UL/CSA
UL-Style 1015 PVC single core, 600 V
Technical data
Ⴠ PVC-single core as per UL AWM Style 1015/
MTW and CSA-AWM/TEW
Ⴠ Temperature range
flexible -5°C to +105°C
fixed installation -30°C to +105°C
Ⴠ Temperature at conductor
UL/CSA max. +105°C
Ⴠ Nominal voltage 600 V
Ⴠ Test voltage (Spark test)
AWG 24 = 4 kV
AWG 22 and 20 = 5 kV
AWG 18 and 10 = 6 kV
AWG 8 = 7,5 kV
Ⴠ UL-type AWM+MTW 105°C 600 V
Ⴠ CSA-type AWM+TEW 105°C 600 V
Ⴠ Minimum bending radius
fixed installation 5x core Ø
flexible 10x core Ø
Cable structure
Ⴠ Stranded copper conductor, tinned to
UL-Std.758 with AWG dimensions
Ⴠ AWG-sizes as per table below
Ⴠ Core insulation of PVC
heat and damp resistant to
class 43 and CSA-C22.2 No. 210 UL VW-1
and CSA FT1, acc. to UL-Std.1581
Ⴠ For structural reasons, constructive
changes are possible
Properties
Ⴠ Conditionally resistant to
Oils
Solvents
Acids
Lyes
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ PVC self-extinguishing and flame
retardant, test method to UL VW-1,
CSA FT1
Note
Ⴠ Please complete the part number for
these cables by adding the suffix for
the colour required as per the list:
00 = green, 01 = black, 02 = blue,
03 = brown, 04 = red, 05 = white,
06 = grey, 07 = violet, 08 = yellow,
09 = orange, 10 = transparent, 11 = pink,
12 = beige, 13 = green-yellow,
14 = blue/white, 15 = dark blue,
27 = white/blue
(supply up to AWG 8)
Application
For the internal wiring of switchbords, electrical equipment, e. g. households, radio or televisions and control desks. Connecting wires in machines
laid in predective tubes and flexible pipes and also for motors and transformators. UL bzw. CSA:
AWM = Appliance Wiring Material
For internal wirings for electrical equipment and control apparatus e. g. electronic assembly components.
UL-MTW: Machine Tool Wires
CSA-TEW: Equipment Lead Wires
MTW = Machine Tool Wire
For the electronical installation of machine tools and the relative control.
UL = Underwriters Laboratories Inc. (USA)
CSA = Canadian Standards Association (Canada)
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
601xx
602xx
603xx
604xx
605xx
606xx
607xx
608xx
609xx
610xx
611xx
612xx
No.cores x
cross-sec.
mm²
1 x 0,21
1 x 0,33
1 x 0,52
1 x 0,81
1 x 1,31
1 x 2,08
1 x 3,32
1 x 5,26
1 x 8,35
1 x 13,29
1 x 21,14
1 x 26,65
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
24
2,2
2,3
22
2,4
3,2
20
2,5
5,0
18
2,8
7,9
16
3,1
12,6
14
3,5
20,7
12
4,0
33,0
10
4,6
51,6
8
6,5
80,6
6
8,0
125,0
4
9,5
201,0
3
10,4
253,0
Weight
app.
kg / km
8,0
10,0
12,0
16,0
22,0
31,0
45,0
65,0
110,0
175,0
260,0
340,0
Part no.
613xx
614xx
615xx
616xx
617xx
618xx
62501
62601
62701
62801
62901
No.cores x
cross-sec.
mm²
1 x 33,61
1 x 42,38
1 x 53,47
1 x 67,4
1 x 84,97
1 x 107,17
1 x 127
1 x 152
1 x 178
1 x 203
1 x 254
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
2
11,3
317,0
1
13,3
399,0
1/0
13,6
500,0
2/0
15,5
631,0
3/0
17,5
792,0
4/0
19,0
996,0
250 kcmil
21,2
1178,0
300 kcmil
22,4
1410,0
350 kcmil
25,3
1645,0
400 kcmil
26,0
1902,0
500 kcmil
28,0
2345,0
Weight
app.
kg / km
380,0
500,0
615,0
750,0
900,0
1070,0
1280,0
1518,0
1756,0
2002,0
2475,0
Dimensions and specifications may be changed without prior notice. (RN06)
487
CW&A Edition 27 (published 01.04.2015)
N
Cables according to international Approvals / Single Conductors UL/CSA
THREENORM PVC single core, UL-Style 1013 and CSA 600 V
Technical data
Cable structure
Ⴠ PVC-single cores acc. to
DIN VDE 0285-525-2-31,
DIN EN 50525-2-31, UL-Style 1013
and CSA, CSA-AWM I/A/B
Ⴠ Temperature range
H05V-K/H07V-K
flexing +5°C to +70°C
fixed installation -10°C to +70°C
UL/CSA +90°C
Ⴠ Nominal voltage
up to 1 mm² H05V-K: U0/U 300/500 V
from 1,5 mm² H07V-K: U0/U 450/750 V
UL/CSA 600 V AC
Ⴠ Test voltage
H05V-K/H07V-K 2000 V
Ⴠ Test voltage (Spark Test)
AWG 20 = 5 kV
> AWG 20 = 6 kV
Ⴠ Insulation resistance
min. 20 MOhm x km
Ⴠ Minimum bending radius
fixed installation for core Ø:
≤ 8 mm: 4x core Ø
> 8-12 mm: 5x core Ø
> 12 mm: 6x core Ø
Properties
Ⴠ Bare copper fine wire stranded to
DIN VDE 0295 cl.5, BS 6360 cl.5,
IEC 60228 cl.5, acc. to UL-Std.758 resp.
ASTM B 174
Ⴠ Core insulation of PVC
compound type TI1 to
DIN VDE 0207-363-3/ DIN EN 50363-3
acc. to UL-Std.1581, class 43, CSA-C 22.2
No. 210 tab.12 class H
Ⴠ Core identification to DIN VDE 0293
coloured
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
UL-VW-1, CSA FT1
Note
Ⴠ Tinned conductor on request.
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Ⴠ The cross-sections 0,5 mm², 0,75 mm² and
1,0 mm² are acc. to H05 V-K,
the cross-sections 1,5 up to 120 mm²
acc. to H07 V-K.
Ⴠ Type H05 V:
approved one-colour mark:
black, blue, brown, grey, orange, pink,
red, turquoise, violet, white, green and
yellow.
Two-coloured mark in any combination of
the above individual colours.
Ⴠ Type H07 V:
approved mark: black, blue,
brown, grey, orange, pink, red, turquoise,
violet, white and green-yellow.
Other marks are available as (H).
Application
Three norms approved connecting jumper wire primarily designed for exportes, used in machine tools. This wire is used for internal wiring of switchboards
and electrical equipment. The approbation of HAR-UL-CSA AWM make possible an economical storekeeping and simplification of parts list.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
H05V-K
Cross-sec.
mm²
/ AWG-no.
app. RAL
Part no.
0,5 / 20
Part no.
0,75 / 19
Part no.
1 / 18
Outer Ø
Cop.
app. mm weight
kg / km
2,5
4,8
2,65
7,2
2,8
9,6
BK
GN-YE
BU
BN
RD
WH
GY
VT
YE
PK
GN
TRANS
D-BU
OG
o.col.
2-col.
9005
63815
63816
5015
63817
8003
63818
3000
63819
1013
63820
7000
63821
4005
63822
1021
63823
3015
63824
6018
63825
63826
5010
63827
2003
63828
63829
63830
63831
63832
63833
63834
63835
63836
63837
63838
63839
63840
63841
63842
63843
63844
63845
63846
63847
63848
63849
63850
63851
63852
63853
63854
63855
63856
63857
63858
63859
63860
63861
63862
Continuation Ⴇ
488
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / Single Conductors UL/CSA
THREENORM PVC single core, UL-Style 1013 and CSA 600 V
H07V-K
Cross-sec.
mm²
/ AWG-no.
app. RAL
Part no.
1,5 / 16
Part no.
2,5 / 14
Part no.
4 / 12
Part no.
6 / 10
Part no.
10 / 8
Part no.
16 / 6
Part no.
25 / 4
Part no.
35 / 2
Part no.
50 / 1
Part no.
70 / 2/0
Part no.
95 / 3/0
Part no.
120 / 4/0
Part no.
150 / 300 kcmil
Outer Ø
Cop.
app. mm weight
kg / km
3,05
14,4
3,6
24,0
4,1
38,0
4,8
58,0
6,4
96,0
8,1
154,0
9,6
240,0
10,8
336,0
13,6
480,0
15,2
672,0
16,8
912,0
19,5
1152,0
22,2
1440,0
BK
GN-YE
BU
BN
RD
WH
GY
VT
YE
PK
GN
TRANS
D-BU
OG
o.col.
2-col.
9005
63863
63864
5015
63865
8003
63866
3000
63867
1013
63868
7000
63869
4005
63870
1021
63871
3015
63872
6018
63873
63874
5010
63875
2003
63876
63877
63878
63879
63880
63881
63882
63883
63884
63885
63886
63887
63888
63889
63890
63891
63892
63893
63894
63895
63896
63897
63898
63899
63900
63901
63902
63903
63904
63905
63906
63907
63908
63909
63910
63911
63912
63913
63914
63915
63916
63917
63918
63919
63920
63921
63922
63923
63924
63925
63926
63927
63928
63929
63930
63931
63932
63933
63934
63935
63936
63937
63938
63939
63940
63941
63942
63943
63944
63945
63946
63947
63948
63949
63950
63951
63952
63953
63954
63955
63956
63957
63958
63959
63960
63961
63962
63963
63964
63965
63966
63967
63968
63969
63970
63971
63972
63973
63974
63975
63976
63977
63978
63979
63980
63981
63982
63983
63984
63985
63986
63987
63988
63989
63990
63991
63992
63993
63994
63995
63996
63997
63998
63999
64000
64001
64002
64003
64004
64005
64006
64007
64008
64009
64010
64011
64012
64013
64014
64015
64016
64017
64018
64019
64020
64021
64022
64023
64024
64025
64026
64027
64028
64029
64030
64031
64032
64033
64034
64035
64036
64037
64038
64039
64040
64041
64042
64043
64044
64045
64046
64047
64048
64049
64050
64051
64052
64053
64054
64055
64056
64057
64058
64059
64060
64061
64062
64063
64064
64065
64066
64067
64068
64069
64070
Dimensions and specifications may be changed without prior notice. (RN06)
Suitable accessories can be found in Chapter X.
• Cable Gland - HELUcond PA6-L
• Cable Gland - HELUcond PA6-UL
N
489
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / Single Conductors UL/CSA
FIVENORM HAR-UL-CSA-AWM-MTW, PVC single core, UL-Style
10269/UL-Standard 1063, 600 V, 105°C
Technical data
Cable structure
Ⴠ PVC-single cores acc. to
DIN VDE 0285-525-2-31/
DIN EN 50525-2-31, UL-Std.1063,
UL-Style 10269 and CSA-TEW and
CSA-AWM I/A/B
Ⴠ Temperature range
H05V2-K / H07V2-K
flexing +5°C to +90°C
fixed installation -40°C to +90°C
UL (AWM) -40°C to +105°C
UL (MTW) -40°C to +90°C
CSA (TEW) -40°C to +105°C
Ⴠ Nominal voltage
up to 1 mm² H05V2-K: U0/U 300/500 V
from 1,5 mm² H07V2-K: U0/U 450/750 V
UL (AWM) 1000 V (ac)
UL (AWM) 1250 V (dc)
UL (MTW) 600 V
CSA (TEW) 600 V
Ⴠ Test voltage
H05V2-K / H07V2-K 2000 V
Ⴠ Test voltage (Spark Test)
AWG 22 = 5 kV
> AWG 20 = 6 kV
Ⴠ Insulation resistance
min. 20 MOhm x km
Ⴠ Minimum bending radius
fixed installation for core Ø:
≤ 8 mm: 4x core Ø
> 8-12 mm: 5x core Ø
> 12 mm: 6x core Ø
Properties
Ⴠ Bare copper fine wire stranded to
DIN VDE 0295 cl.5, BS 6360 cl.5 and
IEC 60228 cl.5, acc. to UL-Std.758
Ⴠ Core insulation of PVC
compound type TI3 to
DIN VDE 0207-363-3/DIN EN 50363-3
CSA-C 22.2 No. 210 tab.12 class H
and class 43 acc. to UL-Std.1581
Ⴠ Core identification to DIN VDE 0293
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ PVC self-extinguishing and flame retardant
acc. to VDE 0482-332-1-2,
DIN EN 60332-1-2/IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B),
UL VW-1, CSA FT1
Note
Ⴠ Tinned conductor on request.
Ⴠ up to = 1,0 mm² = H05V2-K,
from 1,5 mm² up to 35 mm² = H07V2-K.
Cross-sections up to 35 mm² is acc. to
DIN VDE 0285-525-2-31. Due to this
cross-section >35 mm² is the type H07V-K
but with an increased heat-resistant
PVC-compound TI3.
Ⴠ Type H05V:
approved one-colour mark: black, blue,
brown, grey, orange, pink, red, turquoise,
violet, white, green and yellow.
Two-coloured mark in any combination of
the above individual colours.
Ⴠ Type H07V:
approved mark: black, blue, brown, grey,
orange, pink, red, turquoise, violet, white
and green-yellow.
Other marks are available as (H).
Application
Five norms approved connecting jumper wire primarily designed for exportes, used in machine tools. The approbation of HAR, UL-AWM, UL-MTW,
CSA-AWM, CSA-Equipment-wire make possible an economical storekeeping and simplification of parts list.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
H05V2-K
Cross-sec.
mm²
/ AWG-no.
app. RAL
Part no.
0,5 / 22
Part no.
0,75 / 20
Part no.
1 / 18
Outer Ø
Cop.
app. mm weight
kg / km
2,65
5,2
2,6
7,2
2,8
9,6
BK
GN-YE
BU
BN
RD
WH
GY
VT
YE
PK
GN
TRANS
D-BU
OG
o.col.
2-col.
9005
64075
64076
5015
64077
8003
64078
3000
64079
1013
64080
7000
64081
4005
64082
1021
64083
3015
64084
6018
64085
64086
5010
64087
2003
64088
64089
64090
64091
64092
64093
64094
64095
64096
64097
64098
64099
64100
64101
64102
64103
64104
64105
64106
64107
64108
64109
64110
64111
64112
64113
64114
64115
64116
64117
64118
64119
64120
64121
64122
Continuation Ⴇ
490
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / Single Conductors UL/CSA
FIVENORM HAR-UL-CSA-AWM-MTW, PVC single core, UL-Style
10269/UL-Standard 1063, 600 V, 105°C
H07V2-K
Cross-sec.
mm²
/ AWG-no.
app. RAL
Part no.
1,5 / 16
Part no.
2,5 / 14
Part no.
4 / 12
Part no.
6 / 10
Part no.
10 / 8
Part no.
16 / 6
Part no.
25 / 4
Part no.
35 / 2
Part no.
50 / 1
Part no.
70 / 2/0
Part no.
95 / 3/0
Part no.
120 / 4/0
Part no.
150 / 300 kcmil
Outer Ø
Cop.
app. mm weight
kg / km
3,0
14,4
3,6
24,0
4,1
38,0
4,8
58,0
6,4
96,0
8,1
154,0
9,6
240,0
10,8
336,0
13,6
480,0
15,2
672,0
16,8
912,0
19,5
1152,0
22,2
1440,0
BK
GN-YE
BU
BN
RD
WH
GY
VT
YE
PK
GN
TRANS
D-BU
OG
o.col.
2-col.
9005
64123
64124
5015
64125
8003
64126
3000
64127
1013
64128
7000
64129
4005
64130
1021
64131
3015
64132
6018
64133
64134
5010
64135
2003
64136
64137
64138
64139
64140
64141
64142
64143
64144
64145
64146
64147
64148
64149
64150
64151
64152
64153
64154
64155
64156
64157
64158
64159
64160
64161
64162
64163
64164
64165
64166
64167
64168
64169
64170
64171
64172
64173
64174
64175
64176
64177
64178
64179
64180
64181
64182
64183
64184
64185
64186
64187
64188
64189
64190
64191
64192
64193
64194
64195
64196
64197
64198
64199
64200
64201
64202
64203
64204
64205
64206
64207
64208
64209
64210
64211
64212
64213
64214
64215
64216
64217
64218
64219
64220
64221
64222
64223
64224
64225
64226
64227
64228
64229
64230
64231
64232
64233
64234
64235
64236
64237
64238
64239
64240
64241
64242
64243
64244
64245
64246
64247
64248
64249
64250
64251
64252
64253
64254
64255
64256
64257
64258
64259
64260
64261
64262
64263
64264
64265
64266
64267
64268
64269
64270
64271
64272
64273
64274
64275
64276
64277
64278
64279
64280
64281
64282
64283
64284
64285
64286
64287
64288
64289
64290
64291
64292
64293
64294
64295
64296
64297
64298
64299
64300
64301
64302
64303
64304
64305
64306
64307
64308
64309
64310
64311
64312
64313
64314
64315
64316
64317
64318
64319
64320
64321
64322
64323
64324
64325
64326
64327
64328
64329
64330
H05V2-K, barrel (with various capacity)
Cross-sec.
mm²
/ AWG-no.
app. RAL
Part no.
0,5 / 22
Part no.
0,75 / 20
Part no.
1 / 18
Outer Ø
Cop.
app. mm weight
kg / km
2,5
5,2
2,65
7,2
2,8
9,6
BK
GN-YE
BU
BN
RD
WH
GY
VT
YE
PK
GN
TRANS
D-BU
OG
o.col.
2-col.
9005
65402
65403
5015
65404
8003
65405
3000
65406
1013
65407
7000
65408
4005
65409
1021
65413
3015
65410
6018
65412
-
5010
65414
2003
65411
-
-
65415
65416
65417
65418
65419
65420
65421
65422
65426
65423
65425
65427
65424
65428
65429
65430
65431
65432
65433
65434
65435
65439
65436
65438
65440
65437
H07V2-K, barrel (with various capacity)
Cross-sec.
mm²
/ AWG-no.
app. RAL
Part no.
1,5 / 16
Part no.
2,5 / 14
Part no.
4 / 12
Outer Ø
Cop.
app. mm weight
kg / km
3,05
14,4
3,6
24,0
4,1
38,0
H05V2-K two colour
Cross-sec.
mm²
/ AWG-no.
app. RAL
Part no.
0,5 / 22
Part no.
0,75 / 20
Part no.
1 / 18
Outer Ø
Cop.
app. mm weight
kg / km
2,5
5,2
2,65
7,2
2,8
9,6
H05V2-K two colour
Cross-sec.
mm²
/ AWG-no.
app. RAL
Part no.
0,5 / 22
Part no.
0,75 / 20
Part no.
1 / 18
Outer Ø
Cop.
app. mm weight
kg / km
2,5
5,2
2,65
7,2
2,8
9,6
BK
GN-YE
BU
BN
RD
WH
GY
VT
YE
PK
GN
TRANS
D-BU
OG
o.col.
2-col.
9005
65441
65442
5015
65443
8003
65444
3000
65445
1013
65446
7000
65447
4005
65448
1021
65452
3015
65449
6018
65451
-
5010
65453
2003
65450
-
-
65454
65455
65456
65457
65458
65459
65460
65461
65465
65462
65464
65466
65463
65467
65468
65469
65470
65471
65472
65473
65474
65478
65475
65477
65549
65476
BU/WH WH/BU D-BU/WH WH/OG WH/RD BK/OG D-BU/OG RD/WH WH/D-BU YE/BN
OG/BU
63402
69625
63403
63404
63405
63406
63482
63332
63352
63372
65386
63407
63408
63409
63410
63411
63483
63333
63353
63373
65387
69626
63412
63413
63414
63415
63416
63484
63334
63354
63374
65388
69627
WH/YE OG/D-BU YE/BU
BU/OG OG/RD OG/BK OG/WH YE/RD
BK/YE
69827
69828
69829
69830
69831
69832
69833
69834
69835
-
-
69836
69837
69838
69839
69840
69841
69842
69843
69844
69845
69846
69847
69848
69849
69850
69851
69852
69853
N
-
-
-
-
-
-
-
-
-
-
Continuation Ⴇ
491
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / Single Conductors UL/CSA
FIVENORM HAR-UL-CSA-AWM-MTW, PVC single core, UL-Style
10269/UL-Standard 1063, 600 V, 105°C
(H)07V2-K two colour
Cross-sec.
mm²
/ AWG-no.
app. RAL
Part no.
1,5 / 16
Part no.
2,5 / 14
Part no.
4 / 12
Part no.
6 / 10
Part no.
10 / 8
Part no.
16 / 6
Part no.
25 / 4
Part no.
35 / 2
Part no.
50 / 1
Part no.
70 / 2/0
Part no.
95 / 3/0
Part no.
120 / 4/0
Part no.
150 / 300 kcmil
Outer Ø
Cop.
app. mm weight
kg / km
3,05
14,4
3,6
24,0
4,1
38,0
4,8
58,0
6,4
96,0
8,1
154,0
9,6
240,0
10,8
336,0
13,6
480,0
15,2
627,0
16,8
912,0
19,5
1152,0
22,2
1440,0
(H)07V2-K two colour
Cross-sec.
mm²
/ AWG-no.
app. RAL
Part no.
1,5 / 16
Part no.
2,5 / 14
Part no.
4 / 12
Part no.
6 / 10
Part no.
10 / 8
Part no.
16 / 6
Outer Ø
Cop.
app. mm weight
kg / km
3,05
14,4
3,6
24,0
4,1
38,0
4,8
58,0
6,4
96,0
8,1
154,0
BU/WH WH/BU D-BU/WH WH/OG WH/RD BK/OG D-BU/OG RD/WH WH/D-BU YE/BN
OG/BU
63417
63418
63419
63420
63421
63485
63335
63355
63375
65389
69628
63422
63423
63424
63425
63426
63486
63336
63356
63376
65390
69629
63427
63428
63429
63430
63431
63487
63337
63357
63377
65391
69630
63432
63433
63434
63435
63436
63488
63338
63358
63378
65392
69655
63437
63438
63439
63440
63441
63489
63339
63359
63379
65393
69656
63442
63443
63444
63445
63446
63490
63340
63360
63380
65394
69657
63447
63448
63449
63450
63451
63491
63342
63362
63382
65395
69658
63452
63453
63454
63455
63456
63492
63343
63363
63383
65396
69659
63457
63458
63459
63460
63461
63493
63344
63364
63384
65397
69660
63462
63463
63464
63465
63466
63494
63345
63365
63385
65398
69738
63467
63468
63469
63470
63471
63495
63346
63366
63386
65499
69739
63472
63473
63474
63475
63476
63496
63347
63367
63387
65400
69740
63477
63478
63479
63480
63481
63497
63348
63368
63388
65401
69741
WH/YE OG/D-BU YE/BU
BU/OG OG/RD OG/BK OG/WH YE/RD
BK/YE
69854
69855
69856
69857
69858
69859
69860
69861
69862
-
-
69863
69864
69865
69866
69867
69868
69869
69870
69871
69872
69873
69874
69875
69876
69877
69878
69879
69880
69881
69882
69883
69884
69885
69886
69887
69888
69889
69890
69891
69892
69893
69894
69895
69896
69897
69898
69899
69900
69901
69902
69903
69904
69905
69906
69907
H05V2-K two colour, barrel (with various capacity)
Cross-sec.
mm²
/ AWG-no.
app. RAL
Part no.
0,5 / 22
Part no.
0,75 / 20
Part no.
1 / 18
Outer Ø
Cop.
app. mm weight
kg / km
2,5
5,2
2,65
7,2
2,8
9,6
BU/WH WH/BU D-BU/WH WH/OG WH/RD BK/OG D-BU/OG RD/WH WH/D-BU YE/BN
OG/BU
65479
65489
65480
65481
65482
65483
65484
65485
65486
65487
65488
65490
65491
65492
65493
65494
65495
65496
65497
65498
65502
65503
65504
65505
65506
65507
65508
65509
65510
65511
65512
65514
65515
BU/WH WH/BU D-BU/WH WH/OG WH/RD BK/OG D-BU/OG RD/WH WH/D-BU YE/BN
OG/BU
65516
65517
65518
65519
65520
65521
65522
65523
65524
65525
65526
65527
65528
65529
65530
65531
65532
65533
65534
65535
65536
65537
65538
65539
65540
65541
65542
65543
65544
65545
65546
65547
65548
(H)07V2-K two colour, barrel (with various capacity)
Cross-sec.
mm²
/ AWG-no.
app. RAL
Part no.
1,5 / 16
Part no.
2,5 / 14
Part no.
4 / 12
Outer Ø
Cop.
app. mm weight
kg / km
3,05
14,4
3,6
24,0
4,1
38,0
Dimensions and specifications may be changed without prior notice. (RN06)
Suitable accessories can be found in Chapter X.
• Cable Gland - HELUcond PA6-L
• Cable Gland - HELUcond PA6-UL
492
CW&A Edition 27 (published 01.04.2015)
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
Cables according to international Approvals / Single Conductors UL
THHN/THWN 90°C, 600 V, UL listed, PVC + nylon single core
Technical data
Ⴠ PVC + Nylon insulated single cores as per
UL-Styles and NEC standard
Ⴠ Temperature range as per Styles
THHN: 90°C dry - NEC standard
THWN: 75°C wet - NEC standard
AWM: UL-Styles 1316 to 1321
105°C dry
80°C in oil
AWM: UL-Styles 1452, 1453
90°C dry
80°C in oil 1000 V
MTW: UL-Styles 1408 to 1414
90°C dry
80°C in oil 600 V
Ⴠ Nominal voltage 600 V
Ⴠ Minimum bending radius
8x core Ø
Ⴠ Test voltage (Spark test)
AWG 14 to AWG 10 = 7,5 kV
AWG 8 to AWG 2/0 = 10 kV
AWG 3/0 to AWG 4/0 = 12,5 kV
kcmil 250 to kcmil 500 = 15 kV
kcmil 600 to kcmil 1000 = 17,5 kV
Cable structure
Ⴠ Bare copper conductor, AWG-sizes as per
given table below and ASTM B-3 and ASTM
B-8
Ⴠ Core insulation of PVC
and Nylon-outer-sheath
Ⴠ Cores colour coded, colour identification
see below
Ⴠ Surface of sheath printed with markings:
14 to 1000 MCM THHN (stranded) - (size)
AWG Type MTW OR THHN OR THWN 600 V
OR GASOLINE AND OIL RESTSTANT II (UL)
OR AWM W-51554
14 to 10 AWG THHN (solid) - (size)
AWG TYPE THHN OR THWN 600 V OR
GASOLINE AND OIL RESISTANT II (UL) OR
AWM
Properties
Resistant against
Ⴠ Oils
Ⴠ Gasoline
Ⴠ Water
Ⴠ Acids
Ⴠ Ozone
Ⴠ Lyes
Ⴠ Sunlight
Ⴠ Abrasion
Note
Ⴠ 1 kcmil = 1000 circ mils = 0,5067 mm².
Ⴠ Please complete the part number for
these cables by adding the suffix for
the colour required as per the list:
0 = green
1 = black
2 = blue
3 = brown
4 = red
5 = white
6 = grey
7 = yellow
8 = orange
9 = pink
Application
As flexible connecting cable in machines, switch and distribution cabinets, cable assemblies and for fixed indoor installation, in tubes and in cable
conduits.
AWM = Appliance Wiring Material
For internal wrings for electrical equipment and control apparatus e. g. radio and televisions, electronic assembly component.
MTW = Machine Tool Wire
For the electronical installation of machine tools and the relative control. THW = Thermoplastic PVC-insulated building wire, Heat resistant 75°C, for
Wet and dry locations, flame retardant. THHN = Thermoplastic PVC-insulated building wire, Nylon sheathed, 90°C 600 V, for dry and damp locations.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
6320x
6321x
6322x
6323x
6324x
6325x
6326x
6327x
6328x
6329x
6330x
6331x
6332x
Part no.
63331
63341
63351
63361
63371
63381
63391
63401
Crosssection mm²
AWG-No.
2,08
3,32
5,26
8,35
13,39
21,14
26,65
33,61
42,38
53,47
67,4
84,97
107,17
Crosssection mm²
14
12
10
8
6
4
3
2
1
1/0
2/0
3/0
4/0
Cond. make-up
n x wire Ø
19 x 0,38
19 x 0,48
19 x 0,6
19 x 0,75
19 x 0,96
19 x 1,19
19 x 1,336
19 x 1,5
19 x 1,686
19 x 1,89
19 x 2,126
19 x 2,387
19 x 2,68
Outer Ø
app. mm
3,0
3,4
4,3
5,5
6,6
8,4
9,1
10,0
11,4
12,4
13,7
15,0
16,5
AWG-No.
Cond. make-up
n x wire Ø
Outer Ø
app. mm
250 kcmil
300 kcmil
350 kcmil
400 kcmil
500 kcmil
600 kcmil
750 kcmil
1000 kcmil
37 x 2,088
37 x 2,286
37 x 2,47
37 x 2,7
37 x 2,95
61 x 2,52
61 x 2,82
61 x 3,25
18,29
19,56
21,08
22,35
24,13
26,75
29,36
33,27
127
152
178
203
254
304
380
507
Cop.
weight
kg / km
20,7
33,0
51,6
80,6
125,0
201,0
253,0
317,0
399,0
500,0
631,0
792,0
996,0
Weight
app. kg / km
Cop.
weight
kg / km
1178,0
1410,0
1645,0
1902,0
2345,0
2920,0
3658,0
4858,0
Weight
app. kg / km
25,0
37,0
60,0
95,0
143,0
229,0
282,0
349,0
449,0
557,0
691,0
861,0
1069,0
1277,0
1515,0
1753,0
1998,0
2466,0
3000,0
3713,0
4796,0
Dimensions and specifications may be changed without prior notice. (RN06)
493
CW&A Edition 27 (published 01.04.2015)
N
Cables according to international Approvals / Single Conductors
PVC single cores according to CEI-20-22 II
Technical data
Ⴠ PVC-Single Cores as per Italian standard
CEI 20-22 II
Ⴠ Temperature range
flexing -5°C to +80°C
fixed installation -30°C to +80°C
Ⴠ Nominal voltage
up to 0,35 mm² U0/U 300/300 V
0,5 and 0,75 mm² U0/U 300/500 V
from 1 mm² U0/U 450/750 V
Ⴠ Test voltage 2500 V
Ⴠ Minimum bending radius
fixed installation for core Ø:
≤ 8 mm: 4x core Ø
> 8-12 mm: 5x core Ø
> 12 mm: 6x core Ø
Cable structure
Properties
Ⴠ Bare fine wire stranded copper conductor
to CEI 20-29 cl.5
Ⴠ Core insulation of PVC
R 2 up to CEI 20 II, cap. VI cl. 3
Ⴠ Low smoke
Ⴠ Resistant to
Oil
Solvents
Acids
Lyes
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Note
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Application
As hook up wire, control cabinet building, in cable assembly manufacturing as well as in electronic applications.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Crosssection
mm²
app. RAL
Part no.
0,35
Part no.
0,5
Part no.
0,75
Part no.
1
Part no.
1,5
Part no.
2,5
Part no.
4
Part no.
6
Part no.
10
Part no.
16
Part no.
25
Part no.
35
Part no.
50
Part no.
70
Part no.
95
Part no.
120
Part no.
150
Outer Ø
app. mm
Cop.
weight
kg / km
1,5
2,5
Weight
app. kg / km
3,6
2,6
4,8
6,0
2,8
7,2
10,0
3,2
9,6
16,0
3,5
14,4
21,0
4,2
24,0
32,0
4,6
38,0
48,0
6,3
58,0
69,0
7,6
96,0
117,0
8,8
154,0
180,0
11,0
240,0
266,0
12,5
336,0
366,0
14,5
480,0
515,0
16,5
672,0
741,0
18,5
912,0
950,0
21,0
1152,0
1230,0
23,0
1440,0
1500,0
Dimensions and specifications may be changed without prior notice. (RN06)
494
CW&A Edition 27 (published 01.04.2015)
BK
GN-YE
BU
BN
RD
WH
D-BU
o.col.
9005
29600
29608
20
29616
18
29624
17
29632
16
29640
14
29648
12
29656
10
29664
8
29672
6
29680
4
29688
2
29696
1
29704
2/0
29712
3/0
29720
4/0
29728
300 kcmil
29601
29609
20
29617
18
29625
17
29633
16
29641
14
29649
12
29657
10
29665
8
29673
6
29681
4
29689
2
29697
1
29705
2/0
29713
3/0
29721
4/0
29729
300 kcmil
5015
29602
29610
20
29618
18
29626
17
29634
16
29642
14
29650
12
29658
10
29666
8
29674
6
29682
4
29690
2
29698
1
29706
2/0
29714
3/0
29722
4/0
29730
300 kcmil
8003
29603
29611
20
29619
18
29627
17
29635
16
29643
14
29651
12
29659
10
29667
8
29675
6
29683
4
29691
2
29699
1
29707
2/0
29715
3/0
29723
4/0
29731
300 kcmil
3000
29604
29612
20
29620
18
29628
17
29636
16
29644
14
29652
12
29660
10
29668
8
29676
6
29684
4
29692
2
29700
1
29708
2/0
29716
3/0
29724
4/0
29732
300 kcmil
1013
29605
29613
20
29621
18
29629
17
29637
16
29645
14
29653
12
29661
10
29669
8
29677
6
29685
4
29693
2
29701
1
29709
2/0
29717
3/0
29725
4/0
29733
300 kcmil
5010
29606
29614
20
29622
18
29630
17
29638
16
29646
14
29654
12
29662
10
29670
8
29678
6
29686
4
29694
2
29702
1
29710
2/0
29718
3/0
29726
4/0
29734
300 kcmil
29607
29615
20
29623
18
29631
17
29639
16
29647
14
29655
12
29663
10
29671
8
29679
6
29687
4
29695
2
29703
1
29711
2/0
29719
3/0
29727
4/0
29735
300 kcmil
Cables according to international Approvals / Single Conductors UL/CSA
HELUTHERM® 145 300 V, flexible single core, cross-linked,
halogen-free
Technical data
Ⴠ Halogen-free single cores with increased
heat resistance acc. to
UL-Style 3376 (AWG 24 - AWG 16)
UL-Style 3578 (AWG 14 - AWG 10)
CSA C22.2 No. 210
Ⴠ Temperature range
flexing -35°C to +120°C
fixed installation -55°C to +145°C
UL/CSA
flexing -35°C to +105°C
fixed installation - 55°C to +105°C
Ⴠ Nominal voltage 300 V
Ⴠ Test voltage 2000 V
Ⴠ Minimum bending radius
flexing 12,5x core Ø
fixed installation 4x core Ø
Ⴠ Caloric load values
see Technical Informations
Ⴠ Power ratings table
see Technical Informations
Ⴠ Approval
Germanischer Lloyd
Cable structure
Ⴠ Tinned Cu wires, acc. to AWG-sizes
Conductor make-up:
AWG 24 to AWG 14 = 19-wires
AWG 12 = 65-wires
AWG 10 = 105-wires
Ⴠ Core insulation of polyolefin-copolymer,
cross-linked
Ⴠ Core colours see table below
Tests
Ⴠ Flame test acc. to
DIN VDE 0482-332-3, BS 4066 part 3,
DIN EN 60332-3, IEC 60332-3 (previously
DIN VDE 0472 part 804 test method C)
Ⴠ Corrosiveness of combustion gases
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-2, IEC 60754-2
(equivalent DIN VDE 0472 part 813)
Ⴠ Halogen-free acc. to
DIN VDE 0482 part 267,
DIN EN 50267-2-1, IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Ⴠ Smoke density acc. to DIN VDE 0482
part 1034-1+2, DIN EN 61034-1+2,
IEC 61034-1+2, BS 7622 part 1+2
(previously DIN VDE 0472 part 816)
Properties
Halogen-free
Lower propagation of fire
Low development of smoke and fumes
Good abrasion and notch resistance
Good resistance to oils and weathering
Resistant to UV radiation and ozone
Resistant to soldering temperatures
Thermal class B
These single-core cables are resistant to
melting, even when in contact with a
soldering iron at temperatures of between
300°C and 380°C, because of the
electron-beam cross-linking for the
insulation material
Ⴠ Due to the high temperature profile the
cross-section of conductor can under
certain circumstances be reduced, hereby
enabling a saving in space requirement
and weight
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Application
These temperature resistant single-core cables are used for the internal wiring of lighting fixtures, heaters, electrical machinery, switching systems
and distributors in equipment and plant and machinery, suitable for installation on, in and beneath plaster, in closed installation ducts, as well as for
traffic systems and outdoor applications. These cables are not approved for direct routing on racks, gutters or tanks. These halogen-free single core
cables are characterised by their amazingly hight long-time resistance to temperature and feature among the leading halogen-free. Flame resistant
products in the world.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
AWG-No.
Part no.
24
Part no.
22
Part no.
20
Part no.
18
Part no.
16
Part no.
14
Part no.
12
Part no.
10
Outer Ø Cop.
Weight BK
app. mm weight app.
kg / km kg / km
61817
1,5
2,3
4,0
61831
1,6
3,2
6,0
61845
1,9
5,0
9,0
61859
2,1
7,9
12,0
61873
2,4
12,6
16,0
61887
3,5
20,7
27,0
61901
4,2
33,0
36,0
61915
4,8
51,6
58,0
GN-YE
BU
BN
RD
WH
GY
VT
YE
PK
GN
OG
BEIGE
2-col.
61816
61818
61819
61820
61821
61822
61823
61824
59339
61826
61825
61828
61829
61830
61832
61833
61834
61835
61836
61837
61838
61841
61840
61839
61842
61843
61844
61846
61847
61848
61849
61850
61851
61852
61855
61854
61853
61856
61857
61858
61860
61861
61862
61863
61864
61865
61866
61869
61868
61867
61870
61871
61872
61874
61875
61876
61877
61878
61879
61880
61883
61882
61881
61884
61885
61886
61888
61889
61890
61891
61892
61893
61894
61897
61896
61895
61898
61899
61900
61902
61903
61904
61905
61906
61907
61908
61911
61910
61909
61912
61913
61914
61916
61917
61918
61919
61920
61921
61922
61925
61924
61923
61926
61927
Dimensions and specifications may be changed without prior notice. (RN06)
Suitable accessories can be found in Chapter X.
• Cable Gland - HELUcond PA6-L
• Cable Gland - HELUcond PA6-UL
495
CW&A Edition 27 (published 01.04.2015)
N
Cables according to international Approvals / Single Conductors UL/CSA
HELUTHERM® 145 600 V, flexible single core, cross-linked,
halogen-free
Technical data
Ⴠ Halogen-free single cores with increased
heat resistance acc. to UL Style 3578
CSA C22.2 No. 210
Ⴠ Temperature range
flexing -35°C to +120°C
fixed installation -55°C to +145°C
UL/CSA
flexing -35°C to +105°C
fixed installation -55°C to +105°C
Ⴠ Nominal voltage 600 V
Ⴠ Test voltage 3000 V
Ⴠ Minimum bending radius
flexing 12,5x core Ø
fixed installation 4x core Ø
Ⴠ Caloric load values
see Technical Informations
Ⴠ Power ratings table
see Technical Informations
Ⴠ Approval
Germanischer Lloyd
Cable structure
Ⴠ Tinned Cu wires, acc. to
DIN VDE 0295 cl.5, BS 6360 cl.5 and
IEC 60228 cl.5
Ⴠ Core insulation of cross-linked
polyolefin-copolymer
Ⴠ Core colours see table below
Tests
Ⴠ Flame test acc. to DIN VDE 0482-332-3-22,
BS 4066 part 3, DIN EN 60332-3-22,
IEC 60332-3-22 (previously DIN VDE 0472
part 804 test method C)
Ⴠ Corrosiveness of combustion gases
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-2, IEC 60754-2
(equivalent DIN VDE 0472 part 813)
Ⴠ Halogen-free acc. to
DIN VDE 0482 part 267,
DIN EN 50267-2-1, IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Ⴠ Smoke density acc. to DIN VDE 0482
part 1034-1+2, DIN EN 61034-1+2,
IEC 61034-1+2, BS 7622 part 1+2
(previously DIN VDE 0472 part 816)
Properties
Halogen-free
Lower propagation of fire
Low development of smoke and fumes
Good abrasion and notch resistance
Good resistance to oils and weathering
Resistant to UV radiation and ozone
Resistant to soldering temperatures
Resistant to melting, even when in contact
with a soldering iron at temperatures of
between 300°C and 380°C, because of the
cross-linking for the insulation material
Ⴠ Due to the high temperature profile the
cross-section of conductor can under
certain circumstances be reduced, hereby
enabling a saving in space requirement
and weight
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Application
These temperature resistant single-core cables are used for the internal wiring of lighting fixtures, heaters, electrical machinery, switching systems
and distributors in equipment and plant and machinery, suitable for installation on, in and beneath plaster, in closed installation ducts, as well as for
traffic systems and outdoor applications. These cables are not approved for direct routing on racks, gutters or tanks. These halogen-free single core
cables are characterised by their amazingly high long-time resistance to temperature and feature among the leading halogen-free, flame resistant
products in the world.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Crosssec.
mm²
Part no.
0,25
Part no.
0,5
Part no.
0,75
Part no.
1
Part no.
1,5
Part no.
2,5
Part no.
4
Part no.
6
Part no.
10
Part no.
16
Part no.
25
Part no.
35
Part no.
50
Outer Ø Cop.
Weight BK
app. mm weight app.
kg / km kg / km
59473
2,3
2,4
7,0
59487
2,6
4,8
11,0
59501
2,8
7,2
14,0
59515
2,9
9,6
17,0
59529
3,2
14,4
22,0
59543
3,7
24,0
33,0
59557
4,2
38,4
53,0
59571
5,0
57,6
78,0
59585
6,4
96,0
136,0
59599
8,5
154,0
203,0
59613
10,4
240,0
300,0
59627
11,5
336,0
405,0
59641
14,4
480,0
580,0
GN-YE
BU
BN
RD
WH
GY
VT
YE
PK
GN
OG
59472
59474
59475
59476
59477
59478
59479
59480
59483
59482
59481
59484
59485
59486
59488
59489
59490
59491
59492
59493
59494
59497
59496
59495
59498
59499
59500
59502
59503
59504
59505
59506
59507
59508
59511
59510
59509
59512
59513
CW&A Edition 27 (published 01.04.2015)
2-col.
59514
59516
59517
59518
59519
59520
59521
59522
59525
59524
59523
59526
59527
59528
59530
59531
59532
59533
59534
59535
59536
59539
59538
59537
59540
59541
59542
59544
59545
59546
59547
59548
59549
59550
59553
59552
59551
59554
59555
59556
59558
59559
59560
59561
59562
59563
59564
59567
59566
59565
59568
59569
59570
59572
59573
59574
59575
59576
59577
59578
59581
59580
59579
59582
59583
59584
59586
59587
59588
59589
59590
59591
59592
59595
59594
59593
59596
59597
59598
59600
59601
59602
59603
59604
59605
59606
59609
59608
59607
59610
59611
59612
59614
59615
59616
59617
59618
59619
59620
59623
59622
59621
59624
59625
59626
59628
59629
59630
59631
59632
59633
59634
59637
59636
59635
59638
59639
59640
59642
59643
59644
59645
59646
59647
59648
59651
59650
59649
59652
59653
Dimensions and specifications may be changed without prior notice. (RN06)
496
BEIGE
Cables according to international Approvals / Single Conductors UL
UL-Style 3135 silicone single core, 600 V / 200°C, halogen-free
Technical data
Cable structure
Ⴠ Silicon single cores acc. to
UL-Std.758 Style 3135
Ⴠ Temperature range
-60°C to +200°C
Ⴠ Nominal voltage 600 V
Ⴠ Test voltage 2000 V
Ⴠ Breakdown voltage min. 5000 V
Ⴠ Minimum bending radius
15x core Ø
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Properties
Tinned copper conductors
Stranded see table below
Core insulation of Silicon
Core colours see below
Ⴠ Halogen-free
acc. to VDE 0482 part 267/
DIN EN 50267-2-1/IEC 60754-1 (equivalent
DIN VDE 0472 part 815)
Ⴠ Resistant to
High molecular oils
fats from vegetables and animals
alcohols
plasticizers and clophenes
diluted acids
lyes and salt dissolution
oxidation substances
tropical influences and weather
lake water
oxygen
ozone
Note
Ⴠ Additional sizes on request.
Application
UL-approved single cores for use in high, temperature areas. They are used mainly in the steel producing industries, in aviation industries as well as
in ship building, cement, glas and ceramic factories
AWM = Appliance Wiring Material
For internal wirings for electrical equipment and control apparatus e. g. electronic assembly components
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
AWG-No.
Part no.
24
Part no.
22
Part no.
20
Part no.
18
Part no.
16
Part no.
14
Part no.
12
Conductor
Outer Ø
construction app. mm
Cop.
weight
kg / km
Weight
app. kg / km
1 x 0,5
2,1
1,9
6,3
3 x 0,4
2,4
3,6
9,2
5 x 0,4
2,6
6,0
12,3
7 x 0,4
2,8
8,6
15,5
11 x 0,4
3,0
13,3
21,0
17 x 0,4
3,4
20,5
29,7
27 x 0,4
3,8
32,6
43,2
BK
BU
BN
RD
WH
GY
VT
GN
47021
o. r.
47028
o. r.
47035
o. r.
47042
o. r.
47049
o. r.
47056
o. r.
47063
o. r.
47022
o. r.
47029
o. r.
47036
o. r.
47043
o. r.
47050
o. r.
47057
o. r.
47064
o. r.
47023
o. r.
47030
o. r.
47037
o. r.
47044
o. r.
47051
o. r.
47058
o. r.
47065
o. r.
47024
o. r.
47031
o. r.
47038
o. r.
47045
o. r.
47052
o. r.
47059
o. r.
47066
o. r.
47025
o. r.
47032
o. r.
47039
o. r.
47046
o. r.
47053
o. r.
47060
o. r.
47067
o. r.
47026
o. r.
47033
o. r.
47040
o. r.
47047
o. r.
47054
o. r.
47061
o. r.
47068
o. r.
47027
o. r.
47034
o. r.
47041
o. r.
47048
o. r.
47055
o. r.
47062
o. r.
47069
o. r.
47076
o. r.
47071
o. r.
47072
o. r.
47073
o. r.
47074
o. r.
47075
o. r.
47070
o. r.
Dimensions and specifications may be changed without prior notice. (RN06)
Suitable accessories can be found in Chapter X.
• Cable Gland - HELUcond PA6-L
• Cable Gland - HELUcond PA6-UL
497
CW&A Edition 27 (published 01.04.2015)
N
Cables according to international Approvals / Single Conductors UL/CSA
Single 600-J/-O special single core cable, 600 V, meter marking
Technical data
Ⴠ Special PVC single core acc. to
UL-Style 10107 and CSA AWM I/II A/B,
adapted to DIN VDE 0285-525-2-31/
DIN EN 50525-2-31,
DIN VDE 0285-525-2-51/
DIN EN 50525-2-51, acc. to UL-Std.758
Ⴠ Temperature range
flexing -5°C bis +90°C
fixed installation -40°C bis +90°C
Ⴠ Permissible operating temperature
max. +90°C at conductor
Ⴠ Nominal voltage
VDE U0/U 600/1000 V
UL/CSA 600 V
Ⴠ Test voltage 4000 V
Ⴠ Breakdown voltage min. 8000 V
Ⴠ Insulation resistance
min. 20 MOhm x km
Ⴠ Minimum bending radius
flexing 7,5x cable Ø
fixed installation 4x cable Ø
Ⴠ Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Cable structure
Ⴠ Bare copper, fine wire conductors to
DIN VDE 0295 cl.5, BS 6360 cl.5 and
IEC 60228 cl.5
Ⴠ Core insulation of special PVC
compound type TM2 to
DIN VDE 0207-363-3/ DIN EN 50363-3
and class 43 acc. to UL-Std.1581
colour black or green-yellow
Ⴠ Outer sheath of special PVC
compound type TM2 to
DIN VDE 0207-363-4-1/ DIN EN 50363-4-1
and class 43 acc. to UL-Std.1581
Ⴠ Sheath colour black (RAL 9005)
Ⴠ with meter marking
Properties
Ⴠ Chemical Resistance - see table Technical
informations
Tests
Ⴠ PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B),
UL VW-1, CSA FT1
Ⴠ UV-resistant
Note
Ⴠ G = with green-yellow conductor
x = without green-yellow conductor
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Ⴠ screened analogue type:
Single 600-CY -J/-O, confer page 499
Ⴠ also as 1000 V Style 10678 deliverable
Application
PVC Single cores suitable for installation for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements
in dry, moist and wet rooms as well as outside (fixed installation). Is not suitable to be used as direct burrial- or as underwater cable. These two norms
approved single cores designed for exportorientated machinery manufacturer for machine tools, conveyor belts and production lines.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no. No.cores x
cross-sec.
mm²
10881
1G6
10882
1x6
10883
1 G 10
10884
1 x 10
10885
1 G 16
10886
1 x 16
10887
1 G 25
10888
1 x 25
10889
1 G 35
10890
1 x 35
10891
1 G 50
10892
1 x 50
AWG-No. Core
colour
10
10
8
8
6
6
4
4
2
2
1
1
green-yellow
black
green-yellow
black
green-yellow
black
green-yellow
black
green-yellow
black
green-yellow
black
Outer Ø
app.
mm
7,8
7,8
9,0
9,0
10,0
10,0
11,5
11,5
13,0
13,0
15,6
15,6
Cop.
Weight
weight app.
kg / km kg / km
58,0
118,0
58,0
118,0
96,0
180,0
96,0
180,0
154,0
250,0
154,0
250,0
240,0
370,0
240,0
370,0
336,0
490,0
336,0
490,0
480,0
665,0
480,0
665,0
Dimensions and specifications may be changed without prior notice. (RN06)
Suitable accessories can be found in Chapter X.
• Cable Gland - HELUcond PA6-L
• Cable Gland - HELUcond PA6-UL
498
CW&A Edition 27 (published 01.04.2015)
Part no. No.cores x
cross-sec.
mm²
10893
1 G 70
10894
1 x 70
10895
1 G 95
10896
1 x 95
10897
1 G 120
10898
1 x 120
10899
1 G 150
10900
1 x 150
10901
1 G 185
10902
1 x 185
10903
1 G 240
10904
1 x 240
AWG-No. Core
colour
2/0
2/0
3/0
3/0
4/0
4/0
250 kcmil
250 kcmil
350 kcmil
350 kcmil
450 kcmil
450 kcmil
green-yellow
black
green-yellow
black
green-yellow
black
green-yellow
black
green-yellow
black
green-yellow
black
Outer Ø
app.
mm
17,9
17,9
19,5
19,5
22,3
22,3
25,0
25,0
28,6
28,6
31,4
31,4
Cop.
weight
kg / km
672,0
672,0
912,0
912,0
1152,0
1152,0
1440,0
1440,0
1776,0
1776,0
2304,0
2304,0
Weight
app.
kg / km
910,0
910,0
1195,0
1195,0
1545,0
1545,0
1750,0
1750,0
2320,0
2320,0
2960,0
2960,0
Cables according to international Approvals / Single Conductors UL/CSA
Single 600-CY -J/-O special single core cable, 600 V, Cu-screened,
EMC-preferred type, meter marking
Technical data
Ⴠ Special PVC single cores acc. to
UL-Style 10107 and CSA AWM I/II A/B,
adapted to DIN VDE 0285-525-2-31/
DIN EN 50525-2-31,
DIN VDE 0285-525-2-51/
DIN EN 50525-2-51, acc. to UL-Std.758
Ⴠ Temperature range
flexing -5°C bis +90°C
fixed installation -40°C bis +90°C
Ⴠ Permissible operating temperature
max. +90°C at conductor
Ⴠ Nominal voltage
VDE U0/U 600/1000 V
UL/CSA 600 V
Ⴠ Test voltage 4000 V
Ⴠ Breakdown voltage min. 8000 V
Ⴠ Insulation resistance
min. 20 MOhm x km
Ⴠ Minimum bending radius
flexing 7,5x cable Ø
fixed installation 4x cable Ø
Ⴠ Coupling resistance
max. 250 Ohm/km
Ⴠ Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Cable structure
Ⴠ Bare copper, fine wire conductors, to
DIN VDE 0295 cl.5, BS 6360 cl.5 and
IEC 60228 cl.5
Ⴠ Core isulation of special PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
and class 43 acc. to UL-Std.1581
colour black or green-yellow
Ⴠ Tinned copper braided screening,
coverage approx. 85%
Ⴠ Outer sheath special PVC
compound type TM2 to
DIN VDE 0207-363-4-1 /
DIN EN 50363-4-1
and class 43 acc. to UL-Std.1581
Ⴠ Sheath colour black (RAL 9005)
Ⴠ with meter marking
Properties
Ⴠ Chemical Resistance - see table Technical
Informations
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804
test method B), UL VW-1, CSA FT1
Ⴠ UV-resistant
Note
Ⴠ G = with green-yellow conductor
x = without green-yellow conductor
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Ⴠ unscreened analogue type:
Single 600-J/-O, confer page 498
Ⴠ also as 1000 V Style 10678 deliverable
Application
PVC single cores suitable for installation for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements
in dry, moist and wet rooms as well as outside (fixed installation). Is not suitable to be used as direct burrial-or as underwater cable. These two norms
approved single cores designed for exportorientated machinery manufacturer for machine tools, conveyor belts and production lines. These screened
cables are particulary suitable for the interference-free transmission in instrumentation and control engineering applications (electromagnetic
compatibillity).
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no. No.cores x
cross-sec.
mm²
10910
1G6
10911
1x6
10912
1 G 10
10913
1 x 10
10914
1 G 16
10915
1 x 16
10916
1 G 25
10917
1 x 25
10918
1 G 35
10919
1 x 35
10920
1 G 50
10921
1 x 50
AWG-No. Core
colour
10
10
8
8
6
6
4
4
2
2
1
1
green-yellow
black
green-yellow
black
green-yellow
black
green-yellow
black
green-yellow
black
green-yellow
black
Outer Ø
app.
mm
7,6
7,6
9,4
9,4
10,4
10,4
12,0
12,0
14,4
14,4
16,4
16,4
Cop.
Weight
weight app.
kg / km kg / km
72,0
140,0
72,0
140,0
130,0
230,0
130,0
230,0
190,0
300,0
190,0
300,0
260,0
420,0
260,0
420,0
405,0
615,0
405,0
615,0
560,0
825,0
560,0
825,0
Part no. No.cores x
cross-sec.
mm²
10922
1 G 70
10923
1 x 70
10924
1 G 95
10925
1 x 95
10926
1 G 120
10927
1 x 120
10928
1 G 150
10929
1 x 150
10930
1 G 185
10931
1 x 185
10932
1 G 240
10933
1 x 240
AWG-No. Core
colour
2/0
2/0
3/0
3/0
4/0
4/0
250 kcmil
250 kcmil
350 kcmil
350 kcmil
450 kcmil
450 kcmil
green-yellow
black
green-yellow
black
green-yellow
black
green-yellow
black
green-yellow
black
green-yellow
black
Outer Ø
app.
mm
17,4
17,4
20,1
20,1
23,0
23,0
26,1
26,1
29,3
29,3
32,2
32,2
Cop.
weight
kg / km
780,0
780,0
1030,0
1030,0
1285,0
1285,0
1570,0
1570,0
1940,0
1940,0
2530,0
2530,0
Weight
app.
kg / km
1090,0
1090,0
1395,0
1395,0
1770,0
1770,0
1930,0
1930,0
2635,0
2635,0
3380,0
3380,0
Dimensions and specifications may be changed without prior notice. (RN06)
Suitable accessories can be found in Chapter X.
• Cable Gland - HELUcond PA6-L
• Cable Gland - HELUcond PA6-UL
499
CW&A Edition 27 (published 01.04.2015)
N
Cables according to international Approvals / Single Conductors UL/CSA
TOPFLEX® 302 / 302-UL very high flexible PVC single core double
insulated 0,6/1kV
Technical data
TOPFLEX® 302
Ⴠ Special PVC single-core cable with double
insulation flexible at low temperatures
Ⴠ Temperature range
flexing -15°C to +80°C
fixed installation -40°C to +80°C
Ⴠ Nominal voltage
U0/U 600/1000 V
Ⴠ A.C. test voltage, 50 Hz
3000 V
Ⴠ Insulation resistance
min. 20 MOhm x km
Ⴠ Minimum bending radius
for flexible installation
5x cable Ø
TOPFLEX® 302-UL
Ⴠ Technical data as above, but
Ⴠ with additional UL Approval Style 10107
Ⴠ Nominal voltage
UL 600 V
Cable structure
Ⴠ Bare copper, extra fine wire conductor to
DIN VDE 0295 cl.6 and IEC 60228 cl.6
Ⴠ PVC insulation flexible at low temperatures,
natural colour
Ⴠ PVC sheath compound TM2 flexible at low
temperatures
Ⴠ Sheath colour black
Properties
Ⴠ Sheath UV-resistant
Ⴠ PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Ⴠ Chemical resistance see table Technical
Information
Ⴠ The cable is permissible for overvoltage
category II
Application
These cables are specially designed for use as connecting cables on sliding contacts for current collectors, and also for use in energy supply chains,
automatic handling devices, robots, machine tools, machining and processing equipment, and nearly any area requiring flexible used and free motion.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
TOPFLEX® 302 without UL-approval
Part no.
72946
73924
72950
72945
75450
72947
75451
75452
75453
72944
75454
75455
75456
75457
75458
No.cores x
cross-sec.
mm²
1 x 1,5
1 x 2,5
1x4
1x6
1 x 10
1 x 16
1 x 25
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 185
1 x 240
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
16
4,0
14,4
14
4,5
24,0
12
5,6
38,4
10
6,1
57,6
8
8,0
96,0
6
9,8
153,6
4
11,8
240,0
2
12,9
336,0
1
14,6
480,0
2/0
17,5
672,0
3/0
20,2
912,0
4/0
21,6
1152,0
300 kcmil
23,5
1440,0
350 kcmil
25,7
1776,0
500 kcmil
29,5
2304,0
Weight
app.
kg / km
25,0
42,0
58,0
85,0
130,0
190,0
280,0
400,0
520,0
720,0
1050,0
1220,0
1500,0
1940,0
2675,0
Dimensions and specifications may be changed without prior notice.
500
CW&A Edition 27 (published 01.04.2015)
TOPFLEX® 302 with UL-approval
Part no.
700231
700232
700233
700234
701351
700114
701352
701353
701354
700235
701355
701356
701357
701358
701359
No.cores x
cross-sec.
mm²
1 x 1,5
1 x 2,5
1x4
1x6
1 x 10
1 x 16
1 x 25
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 185
1 x 240
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
16
5,2
14,4
14
6,4
24,0
12
7,0
38,4
10
7,5
57,6
8
9,1
96,0
6
10,8
153,6
4
13,1
240,0
2
14,1
336,0
1
15,8
480,0
2/0
19,0
672,0
3/0
21,5
912,0
4/0
23,2
1152,0
300 kcmil
25,2
1440,0
350 kcmil
27,0
1776,0
500 kcmil
31,5
2304,0
Weight
app.
kg / km
25,0
42,0
58,0
85,0
130,0
190,0
280,0
400,0
520,0
720,0
1050,0
1220,0
1500,0
1940,0
2675,0
Cables according to international Approvals / Single Conductors UL/CSA
Single 602-RC -J/O special single core cable for drag chains,
90°C, 600 V, meter marking
Technical data
Ⴠ Special PVC single core acc. to
UL-Style 10107 and CSA AWM I/II AB,
core acc. to DIN VDE 0285-525-2-31/
DIN EN 50525-2-31
(except 300 mm²)
Ⴠ Temperature range
flexing -5°C to +90°C
fixed installation -40°C to +90°C
Ⴠ Permissible operating temperature
max. +90°C at conductor
Ⴠ Nominal voltage
VDE U0/U 600/1000 V
UL/CSA 600 V
Ⴠ Test voltage 4000 V
Ⴠ Breakdown voltage min. 8000 V
Ⴠ Insulation resistance
min. 20 MOhm x km
Ⴠ Minimum bending radius
flexing 7,5x cable Ø
fixed installation 3x cable Ø
Ⴠ Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Cable structure
Ⴠ Bare copper, extra fine wire conductors,
to DIN VDE 0295 cl.6, col. 4, BS 6360 cl.6
and IEC 60228 cl.6, however by 185 mm²
up to 300 mm² with reduced single wire-Ø,
max. 0,30 mm
Ⴠ Core insulation of special PVC
compound type TI3 to
DIN VDE 0207-363-3 / DIN EN 50363-3
and class 43, 90°C acc. to UL-Std.1581
colour black or green-yellow
Ⴠ Outer sheath special PVC
compound type YM5 to
DIN VDE 0207 part 5 and class 43, 90°C
acc. to UL-Std.1581
Ⴠ Sheath colour black (RAL 9005)
Ⴠ with meter marking
Properties
Ⴠ Chemical Resistance - see table Technical
Informations
Ⴠ Resistant to mineral oils, synthetic oils and
lubricating coolants.
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
UL VW-1, CSA FT1
Ⴠ Acc.to UL-Style 10107/ UL-Std.1581,
CSA C22.2 No 210
Note
Ⴠ G = with green-yellow conductor
x = without green-yellow conductor (OZ)
Ⴠ 300 mm² in adaption
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Ⴠ screened analogue type:
Single 602-RC-CY-J/O, confer page 502
Application
High flexible special single core cable for drag chains are used for flexible use for medium mechanical stresses with free movement without tensile
stress or forced movements in dry, moist and wet rooms. These two-norm cables primarily designed for exportorientated machinery manufacturer
for flexible applications in machineries, machine tools, robot technics, for movable automated machinery parts. For applications which go beyond
standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for
our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical
details see selection table for drag chain cables, see lead text.
RC = Robotics Cable
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no. No.cores x
cross-sec.
mm²
69601
1 G 10
69602
1 x 10
69603
1 G 16
69604
1 x 16
69605
1 G 25
69606
1 x 25
69607
1 G 35
69608
1 x 35
69609
1 G 50
69610
1 x 50
69611
1 G 70
69612
1 x 70
AWG-No. Core
colour
8
8
6
6
4
4
2
2
1
1
2/0
2/0
green-yellow
black
green-yellow
black
green-yellow
black
green-yellow
black
green-yellow
black
green-yellow
black
Outer Ø
app.
mm
9,4
9,4
10,5
10,5
11,6
11,6
14,5
14,5
16,6
16,6
18,4
18,4
Cop.
Weight
weight app.
kg / km kg / km
96,0
180,0
96,0
180,0
154,0
250,0
154,0
250,0
240,0
370,0
240,0
370,0
336,0
490,0
336,0
490,0
480,0
665,0
480,0
665,0
672,0
910,0
672,0
910,0
Part no. No.cores x
cross-sec.
mm²
69613
1 G 95
69614
1 x 95
69615
1 G 120
69616
1 x 120
69617
1 G 150
69618
1 x 150
69619
1 G 185
69620
1 x 185
69621
1 G 240
69622
1 x 240
69623
1 G 300
69624
1 x 300
AWG-No. Core
colour
3/0
3/0
4/0
4/0
250 kcmil
250 kcmil
350 kcmil
350 kcmil
450 kcmil
450 kcmil
550 kcmil
550 kcmil
green-yellow
black
green-yellow
black
green-yellow
black
green-yellow
black
green-yellow
black
green-yellow
black
Outer Ø
app.
mm
20,5
20,5
23,0
23,0
25,2
25,2
29,0
29,0
32,5
32,5
35,4
35,4
Cop.
weight
kg / km
912,0
912,0
1152,0
1152,0
1440,0
1440,0
1776,0
1776,0
2304,0
2304,0
2880,0
2880,0
Weight
app.
kg / km
1195,0
1195,0
1545,0
1545,0
1750,0
1750,0
2320,0
2320,0
2960,0
2960,0
3550,0
3550,0
Dimensions and specifications may be changed without prior notice. (RN06)
Suitable accessories can be found in Chapter X.
• Cable Gland - HELUcond PA6-L
• Cable Gland - HELUcond PA6-UL
501
CW&A Edition 27 (published 01.04.2015)
N
Cables according to international Approvals / Single Conductors UL/CSA
Single 602-RC -CY -J/O special single core cable
for drag chains, 90°C, 600 V, EMC-preferred type, meter marking
Technical data
Ⴠ Special PVC single core cable acc. to
UL-Style 10107 and CSA AWM I/II A/B,
core acc. to DIN VDE 0285-525-2-31/
DIN EN 50525-2-31 (except 300 mm²)
Ⴠ Temperature range
flexing -5°C to +90°C
fixed installation -40°C to +90°C
Ⴠ Permissible operating temperature
max. +90°C at conductor
Ⴠ Nominal voltage
VDE U0/U 600/1000 V
UL/CSA 600 V
Ⴠ Test voltage 4000 V
Ⴠ Breakdown voltage min. 8000 V
Ⴠ Insulation resistance
min. 20 MOhm x km
Ⴠ Minimum bending radius
flexing 7,5x cable Ø
fixed installation 3x cable Ø
Ⴠ Coupling resistance
max. 250 Ohm/km
Ⴠ Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Cable structure
Ⴠ Bare copper, extra fine wire conductors, to
DIN VDE 0295 cl.6, col. 4, BS 6360 cl.6
and IEC 60228 cl.6, however by 185 mm²
up to 300 mm² with reduced single wire-Ø,
max. 0,30 mm
Ⴠ Core insulation of special PVC
compound type TI3 to
DIN VDE 0207-363-3 / DIN EN 50363-3
and class 43, 90°C acc. to UL-Std.1581
colour black or green-yellow
Ⴠ Tinned copper braided screening,
coverage approx. 80%
Ⴠ Outer sheath special PVC
compound type YM5 to
DIN VDE 0207 part 5 and class 43, 90°C
acc. to UL-Std.1581
Ⴠ Sheath colour black (RAL 9005)
Ⴠ with meter marking
Properties
Ⴠ Chemical Resistance - see table Technical
Informations
Ⴠ Resistant to mineral oils, synthetic oils and
lubricating coolants.
Ⴠ The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Ⴠ PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B),
UL VW-1, CSA FT1
Ⴠ Acc.to UL-Style 10107/ UL-Std.1581,
CSA C22.2 No 210
Note
Ⴠ G = with green-yellow conductor
x = without green-yellow conductor (OZ)
Ⴠ 300 mm² in adaption
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Ⴠ non screened analogue type:
Single 602-RC-J/O, confer page 501
Application
High flexible special single core screened cables for drag chains are used for flexible use for medium mechanical stresses with free movement without
tensile stress or forced movements in dry, moist and wet rooms. These two-norm cables primarily designed for exportorientated machinery manufacturer
for flexible applications in machineries, machine tools, robot technics, for movable automated machinery parts. These screened cables are particulary
suitable for the interference-free transmission in instrumentation and control engineering applications (electromagnetic compatibillity). For applications
which go beyond standard solutions we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable
trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
RC = Robotics Cable
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
69631
69632
69633
69634
69635
69636
69637
69638
69639
69640
69641
69642
No.cores x
cross-sec.
mm²
1 G 10
1 x 10
1 G 16
1 x 16
1 G 25
1 x 25
1 G 35
1 x 35
1 G 50
1 x 50
1 G 70
1 x 70
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
8
10,0
130,0
8
10,0
130,0
6
11,1
190,0
6
11,1
190,0
4
12,3
260,0
4
12,3
260,0
2
15,1
405,0
2
15,1
405,0
1
17,2
560,0
1
17,2
560,0
2/0
19,0
780,0
2/0
19,0
780,0
Weight
app.
kg / km
230,0
230,0
300,0
300,0
420,0
420,0
615,0
615,0
825,0
825,0
1090,0
1090,0
Dimensions and specifications may be changed without prior notice. (RN06)
Suitable accessories can be found in Chapter X.
• Cable Gland - HELUcond PA6-L
• Cable Gland - HELUcond PA6-UL
502
CW&A Edition 27 (published 01.04.2015)
Part no.
69643
69644
69645
69646
69647
69648
69649
69650
69651
69652
69653
69654
No.cores x
cross-sec.
mm²
1 G 95
1 x 95
1 G 120
1 x 120
1 G 150
1 x 150
1 G 185
1 x 185
1 G 240
1 x 240
1 G 300
1 x 300
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
3/0
22,0
1030,0
3/0
22,0
1030,0
4/0
23,6
1285,0
4/0
23,6
1285,0
250 kcmil
25,8
1570,0
250 kcmil
25,8
1570,0
350 kcmil
29,8
1940,0
350 kcmil
29,8
1940,0
450 kcmil
33,5
2530,0
450 kcmil
33,5
2530,0
550 kcmil
36,2
3140,0
550 kcmil
36,2
3140,0
Weight
app.
kg / km
1395,0
1395,0
1770,0
1770,0
1930,0
1930,0
2635,0
2635,0
3380,0
3380,0
4120,0
4120,0
Cables according to international Approvals / Single Conductors UL/CSA
TOPFLEX® 304 / 304-C unscreened (double insulated)/ screened
high flexible PVC single core 0,6/1kV for drag chain application
Technical data
Ⴠ Special PVC single-core cable
Ⴠ Temperature range
flexing -5°C to +80°C
fixed installation -40°C to +80°C
Ⴠ Nominal voltage
U0/U 600/1000 V
Ⴠ A.c. test voltage, 50 Hz
3000 V
Ⴠ Insulation resistance
min. 20 MOhm x km
Ⴠ Minimum bending radius
for flexible installation
5x cable Ø
Cable structure
TOPFLEX® 304
Ⴠ Bare copper, extra fine wire conductor to
DIN VDE 0295 cl.6 and IEC 60228 cl.6
Ⴠ PVC insulation, green-yellow
Ⴠ PVC sheath compound TM2
Ⴠ Sheath colour grey
TOPFLEX® 304-C
Ⴠ Construction as above, but
Ⴠ Tinned copper braid, coverage approx. 85%
Properties
Ⴠ PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Ⴠ Chemical resistance see table Technical
Information
Application
Thanks to their outstanding alternating bending stress characteristics, these cables are ideally suited for use in drag chains, and also for use in handling
devices, robots, and nearly any area requiring flexible used and free motion.
TOPFLEX® 304-C Optimum compliance with requirements for electromagnetic compatibillity (EMC) by approx. 85% coverage from the braided
screen.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
TOPFLEX® 304
Part no.
79639
79640
79641
71544
79642
79643
79644
79645
79646
79647
79648
79649
79650
79651
79652
No.cores x
cross-sec.
mm²
1 G 2,5
1G4
1G6
1 G 10
1 G 16
1 G 25
1 G 35
1 G 50
1 G 70
1 G 95
1 G 120
1 G 150
1 G 185
1 G 240
1 G 300
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
14
4,5
24,0
12
5,6
38,4
10
6,1
57,6
8
8,0
96,0
6
9,8
154,0
4
11,8
240,0
2
12,9
336,0
1
14,6
480,0
2/0
17,5
672,0
3/0
20,0
912,0
4/0
21,6
1152,0
300 kcmil
23,5
1440,0
350 kcmil
25,7
1776,0
500 kcmil
29,5
2304,0
600 kcmil
32,5
2880,0
Weight
app.
kg / km
42,0
58,0
85,0
130,0
190,0
280,0
400,0
520,0
720,0
1050,0
1220,0
1500,0
1940,0
2675,0
3300,0
TOPFLEX® 304C
Part no.
79653
79654
79655
79656
79657
79658
79659
79660
79661
79662
79685
79663
79664
79665
79666
No.cores x
cross-sec.
mm²
1 G 2,5
1G4
1G6
1 G 10
1 G 16
1 G 25
1 G 35
1 G 50
1 G 70
1 G 95
1 G 120
1 G 150
1 G 185
1 G 240
1 G 300
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
14
5,9
40,0
12
6,5
50,0
10
8,3
88,0
8
8,7
124,0
6
10,3
190,0
4
12,4
260,0
2
13,7
405,0
1
15,4
560,0
2/0
17,5
780,0
3/0
21,0
1030,0
4/0
22,4
1311,0
300 kcmil
24,3
1527,0
350 kcmil
26,5
1940,0
500 kcmil
30,3
2530,0
600 kcmil
35,0
3050,0
Weight
app.
kg / km
55,0
75,0
125,0
170,0
300,0
420,0
620,0
825,0
1090,0
1395,0
1770,0
1930,0
2635,0
3380,0
3500,0
N
Dimensions and specifications may be changed without prior notice.
503
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / Single Conductors UL/CSA
MULTISPEED® 600-PUR -J/-O special single cores for
drag chains, 1000 V, halogen-free, meter marking
Technical data
Ⴠ Special drag chain core line for extreme
mechanical stresses adapted to
DIN VDE 0285-525-2-31/
DIN EN 50525-2-31 and UL style 10553
Ⴠ Temperature range
flexing -30°C to +80°C
fixed installation -40°C to +80°C
Ⴠ Nominal voltage
VDE U0/U 600/1000 V
UL/CSA 1000 V
Test voltage 3000 V
Ⴠ Insulation resistance
min. 100 MOhm x km
Ⴠ Minimum bending radius
flexing 5x core Ø
fixed installation 3x core Ø
Cable structure
Ⴠ Bare copper conductor, ultra-fine wire to
DIN VDE 0295 cl.6, column 4, BS 6360 cl.6
and/or IEC 60228 cl.6
Ⴠ Core insulation of thermoplastic polymer
in either black or green/yellow
Ⴠ Outer sheath of special polyurethane,
TMPU adapted to
DIN VDE 0207-363-10-2 /
DIN EN 50363-10-2
Ⴠ Sheath colour black (RAL 9005)
Ⴠ with meter marking
Properties
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Flame retardant, UL VW-1, CSA FT1
Halogen-free
Abrasion resistant
Very good oil resistance
Very good alternating bending strength
Very high resistance to mechanical stresses
Higher notch resistance
Ozone and UV-resistant
Coolant resistant
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Note
Ⴠ G = with green-yellow conductor
x = without green-yellow conductor (OZ)
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Ⴠ screened analogue type:
MULTISPEED® 600-C-PUR-J/O,
confer page 505
Application
These special drag chain core cables permit extended use with extreme requirements, with free movement, without tensile stresses or forced movements.
Suitable for installation in long traverse paths and high speeds in dry, high temperature influence in dry, moist and wet environments and in the open
air. These cables can be used for all applications demanding the highest requirements in flexibility, abrasion resistance, ozone and chemical resistance.
For applications extending beyond standard solutions (e. g. composting plants or high-lift conveyor systems working at extremely low speeds), we
recommend that you request our questionnaire, which has been especially designed for energy supply systems. Before installation in cable trays please
read the instructions.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
25888
25269
25889
25270
25890
25271
25891
25272
25892
25273
25893
25274
25894
25275
No.cores x
cross-sec.
mm²
1G6
1x6
1 G 10
1 x 10
1 G 16
1 x 16
1 G 25
1 x 25
1 G 35
1 x 35
1 G 50
1 x 50
1 G 70
1 x 70
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
10
7,2
58,0
10
7,2
58,0
8
8,4
96,0
8
8,4
96,0
6
9,5
154,0
6
9,5
154,0
4
11,0
240,0
4
11,0
240,0
2
13,0
336,0
2
13,0
336,0
1
15,4
480,0
1
15,4
480,0
2/0
17,2
672,0
2/0
17,2
672,0
Weight
app.
kg / km
80,0
80,0
130,0
130,0
181,0
181,0
274,0
274,0
398,0
398,0
529,0
529,0
717,0
717,0
Dimensions and specifications may be changed without prior notice. (RN06)
Suitable accessories can be found in Chapter X.
• Cable Gland - HELUcond PA6-L
• Cable Gland - HELUcond PA6-UL
504
CW&A Edition 27 (published 01.04.2015)
Part no.
25895
25276
25896
25277
25897
25278
25898
25279
25899
25280
25900
25281
No.cores x
cross-sec.
mm²
1 G 95
1 x 95
1 G 120
1 x 120
1 G 150
1 x 150
1 G 185
1 x 185
1 G 240
1 x 240
1 G 300
1 x 300
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
3/0
20,0
912,0
3/0
20,0
912,0
4/0
21,0
1152,0
4/0
21,0
1152,0
250 kcmil
23,8
1440,0
250 kcmil
23,8
1440,0
350 kcmil
26,2
1776,0
350 kcmil
26,2
1776,0
450 kcmil
29,8
2304,0
450 kcmil
29,8
2304,0
550 kcmil
33,1
2880,0
550 kcmil
33,1
2880,0
Weight
app.
kg / km
1050,0
1050,0
1240,0
1240,0
1524,0
1524,0
1932,0
1932,0
2467,0
2467,0
3140,0
3140,0
Cables according to international Approvals / Single Conductors UL/CSA
MULTISPEED® 600-C-PUR -J/-O special cable for drag
chains, 1000 V, screened, halogen-free, EMC-preferred type, meter marking
Technical data
Ⴠ Special drag chain core cable for
mechanical stresses adapted to
DIN VDE 0285-525-2-31/
DIN EN 50525-2-31
and UL-Style 10553
Ⴠ Temperature range
flexing -30°C to +80°C
fixed installation -40°C to +80°C
Ⴠ Nominal voltage
VDE U0/U 600/1000 V
UL/CSA 1000 V
Ⴠ Test voltage 3000 V
Ⴠ Insulation resistance
min. 100 MOhm x km
Ⴠ Minimum bending radius
flexing 5x core Ø
fixed installation 3x core Ø
Cable structure
Ⴠ Bare copper conductor, ultra-fine wire to
DIN VDE 0295 cl.6, column 4, BS 6360 cl.6
and/or IEC 60228 cl.6
Ⴠ Core insulation of thermoplastic
polymer in either black or green/yellow
Ⴠ Braided screen of tinned Cu wires,
coverage approx. 85%
Ⴠ Core wrapping with fleece
Ⴠ Outer sheath of special polyurethane
TMPU adapted to
DIN VDE 0207-363-10-2 /
DIN EN 50363-10-2
Ⴠ Sheath colour black (RAL 9005)
Ⴠ with meter marking
Properties
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Ⴠ
Flame retardant, UL VW-1, CSA FT1
Halogen-free
Abrasion resistant
Very good oil resistance
Very good alternating bending strength
Very high resistance to mechanical
stresses
Improved notch resistance
Ozone and UV-resistant
Coolant-resistant
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Note
Ⴠ G = with green-yellow conductor
x = without green-yellow conductor (OZ)
Ⴠ Please observe applicable installation
regulations for use in energy supply chains.
Ⴠ AWG sizes are approximate equivalent
values. The actual cross-section is in mm².
Ⴠ unscreened analogue type:
MULTISPEED® 600-PUR -J/-0,
confer page 504
Application
These special drag chain core cables permit extended use with extreme requirements, with free movement, without tensile stresses or forced movements.
Suitable for installation in long traverse paths and high speeds in dry, high temperature influence in dry, moist and wet environments and in the open
air. These cables can be used for all applications demanding the highest requirements in flexibility, abrasion resistance, ozone and chemical resistance.
The copper screening assures a disturbance-free data and signal transmission for measuring and control systems. For applications extending beyond
standard solutions (e. g. composting plants or high-lift conveyor systems working at extremely low speeds), we recommend that you request our
questionnaire, which has been especially designed for energy supply systems. Before installation in cable trays please read the instructions.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
25901
25282
25902
25283
25903
25284
25904
25285
25905
25286
25906
25287
25907
25288
No.cores x
cross-sec.
mm²
1G6
1x6
1 G 10
1 x 10
1 G 16
1 x 16
1 G 25
1 x 25
1 G 35
1 x 35
1 G 50
1 x 50
1 G 70
1 x 70
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
10
7,8
71,0
10
7,8
71,0
8
9,7
122,0
8
9,7
122,0
6
11,7
180,0
6
11,7
180,0
4
13,2
282,0
4
13,2
282,0
2
15,2
386,0
2
15,2
386,0
1
18,7
535,0
1
18,7
535,0
2/0
21,2
750,0
2/0
21,2
750,0
Weight
app.
kg / km
101,0
101,0
168,0
168,0
217,0
217,0
342,0
342,0
468,0
468,0
584,0
584,0
822,0
822,0
Part no.
25908
25289
25909
25290
25910
25291
25911
25292
25912
25293
25913
25294
No.cores x
cross-sec.
mm²
1 G 95
1 x 95
1 G 120
1 x 120
1 G 150
1 x 150
1 G 185
1 x 185
1 G 240
1 x 240
1 G 300
1 x 300
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
3/0
23,4
1004,0
3/0
23,4
1004,0
4/0
24,5
1260,0
4/0
24,5
1260,0
250 kcmil
27,8
1570,0
250 kcmil
27,8
1570,0
350 kcmil
29,4
1911,0
350 kcmil
29,4
1911,0
450 kcmil
34,2
2451,0
450 kcmil
34,2
2451,0
550 kcmil
37,4
2997,0
550 kcmil
37,4
2997,0
Weight
app.
kg / km
1190,0
1190,0
1400,0
1400,0
1710,0
1710,0
2021,0
2021,0
2601,0
2601,0
3257,0
3257,0
Dimensions and specifications may be changed without prior notice. (RN06)
505
CW&A Edition 27 (published 01.04.2015)
N
Cables according to international Approvals / Single Conductors UL/CSA
TOPFLEX® 301 / 301-C unscreened (double insulated)/ screened
high flexible PUR single core 0,6/1kV for drag chain application
Technical data
TOPFLEX® 301 (unscreened)
Ⴠ Special PUR single-core cable acc. to
UL AWM Style 10553
Ⴠ Temperature range
flexing -15°C to +80°C
Ⴠ Nominal voltage
acc. to VDE U0/U 600/1000 V
acc. to UL 1000 V
Ⴠ A.C. test voltage3000 V
Ⴠ Insulation resistance
min. 20 MOhm x km
Ⴠ Minimum bending radius
7,5 cable Ø
TOPFLEX® 301-C (screened)
Ⴠ Tech. data as per TOPFLEX® 301
Ⴠ Coupling resistance
max. 250 Ohm/km
Cable structure
TOPFLEX® 301 (unscreened)
Ⴠ Bare copper, extra fine wire conductor to
DIN VDE 0295 cl.6 and IEC 60228 cl.6
Ⴠ Cold resistant PVC core insulation, grey
Ⴠ PUR outer sheath
Ⴠ Sheath colour black or green yellow
TOPFLEX® 301-C (screened)
Ⴠ Structure as per TOPFLEX 301, but
additionally
Ⴠ Fleece wrapping between screen and
sheath
Ⴠ Tinned copper braided screening,
approx. 85% coverage
Ⴠ Sheath colour black
Properties
Ⴠ PUR outer sheath: low adhesion, flame
retardant, extremely abrasion resistant,
resistant to UV, oil, hydrolysis and microbial
attack
Ⴠ Optimised insulation materials ensure
resistance to oils (including mineral oils),
greases, coolants, hydraulic fluids as well
as many alkalis and solvents
Ⴠ The optimised external diameter and the
reduced weight facilitate use in multi-shift
operation with extreme alternating
bending stress cycles
Ⴠ Thanks to its excellent mechanical
characteristics, the wear-resistant,
notch-resistant, flame-retardant PUR
sheath provides high functional reliability
over long periods
Application
TOPFLEX® 301 (unscreened) These cables are specially designed for use in energy supply chains, automated handling equipment, robots, machine
tools, processing and manufacturing machinery.
TOPFLEX® 301-C (screened) Applications as described above, additionally optimal compliance with electromagnetic compatibillity (EMC) requirements
on account of the approx. 85% coverage by the braided screening.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
TOPFLEX® 301 double insulated, black unscreened
TOPFLEX® 301-C black screened EMC
75375
75376
75377
75378
75379
75380
75381
75382
75383
75384
75385
75386
75399
75400
75401
75402
75403
75404
75405
75406
75407
75408
75409
75410
Part no.
No.cores x
cross-sec.
mm²
1x6
1 x 10
1 x 16
1 x 25
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 185
1 x 240
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
10
7,1
58,0
8
8,8
96,0
6
10,5
154,0
4
11,2
240,0
2
13,5
336,0
1
15,8
480,0
2/0
18,0
672,0
3/0
20,4
912,0
4/0
22,2
1152,0
300 kcmil
25,0
1440,0
350 kcmil
28,0
1776,0
500 kcmil
32,5
2304,0
Weight
app.
kg / km
85,0
130,0
190,0
280,0
400,0
520,0
720,0
1050,0
1220,0
1500,0
1940,0
2645,0
TOPFLEX® 301 double insulated, green-yellow unscreened
Part no.
75387
75388
75389
75390
75391
75392
75393
75394
75395
75396
75397
75398
No.cores x
cross-sec.
mm²
1G6
1 G 10
1 G 16
1 G 25
1 G 35
1 G 50
1 G 70
1 G 95
1 G 120
1 G 150
1 G 185
1 G 240
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
10
7,1
58,0
8
8,8
96,0
6
10,5
154,0
4
11,2
240,0
2
13,5
336,0
1
15,8
480,0
2/0
18,0
672,0
3/0
20,4
912,0
4/0
22,2
1152,0
300 kcmil
25,0
1440,0
350 kcmil
28,0
1776,0
500 kcmil
32,5
2304,0
Weight
app.
kg / km
85,0
130,0
190,0
280,0
400,0
520,0
720,0
1050,0
1220,0
1500,0
1940,0
2645,0
Dimensions and specifications may be changed without prior notice.
506
CW&A Edition 27 (published 01.04.2015)
Part no.
No.cores x
cross-sec.
mm²
1x6
1 x 10
1 x 16
1 x 25
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 185
1 x 240
AWG-No. Outer Ø Cop.
app. mm weight
kg / km
10
7,8
95,0
8
9,5
124,0
6
10,8
186,0
4
12,2
278,0
2
13,7
384,0
1
15,4
530,0
2/0
17,6
753,0
3/0
21,7
1006,0
4/0
22,4
1257,0
300 kcmil
24,3
1562,0
350 kcmil
26,5
1895,0
500 kcmil
30,3
2704,0
Weight
app.
kg / km
144,0
170,0
220,0
340,0
460,0
580,0
820,0
1200,0
1350,0
1680,0
2100,0
3100,0
BRITISH STANDARD CABLES
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / Cables to British Standard
HELUKABEL® BS 5308 Part 1 Instruments cable,
core insulation PE or XLPE
Technical data
Ⴠ Instrument cable acc. to
British Standard 5308 Part 1
Ⴠ Temperature range
fixed installation -20°C to +65°C
Ⴠ Nominal voltage
U0/U 300/500 V
Ⴠ Minimum bending radius
fixed installation
5x outer Ø (type 1)
6x outer Ø (type 2+3)
Cable structure
Ⴠ Copper conductor, single-, multiple-, or
fine-wire acc. to BS 6360
Conductor cross-sections from 0,5 mm²
to 1,5 mm²
Ⴠ Core insulation
- Polyethylene acc. to BS 6234 Type 03 or
- XLPE (cross-linked polyethylene for LSZH
cable)
Ⴠ Cores stranded in pairs with
optimal lay-length,
Lay-length smaller than 100 mm
Number of pairs: 1,2,5,10,15,20,30,50
Ⴠ Pairs individually not screened or screened
Ⴠ Pairs stranded in layers
Ⴠ Wrapping with aluminium/polyester foil, on
request
Ⴠ Type 1
Flame retardant PVC outer sheath or LSZH
Ⴠ Type 2
Extruded polyethylene inner sheath,
steel wire armouring,
Flame retardant PVC outer sheath or LSZH
Ⴠ Type 3
PVC inner sheath,
steel wire armouring,
PVC outer sheath
Ⴠ Sheath colour black or blue
Application
Note
As a result of a wide range of cables and wires
acc. to British Standard, you can find following
only a small selection of types.
For request about British Standard cables please
contact us under
Ph. 0049 7150 9209-786
E-Mail: spezialkabel@helukabel.de
As measurement and control cables in power plants and industrial plants, and in the petrochemical industry. Example BS 5308 P1 T1 CU / PE / CAM
/ PVC = Overall screening, sheath PVC BS 5308 P1 T2 CU / XLPE / IAM / CAM / LSZH / SWA / LSZH = Pair screened, Overall screening, galvanic
round steel wire, halogen free
Dimensions and specifications may be changed without prior notice.
508
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / Cables to British Standard
HELUKABEL® BS 5308 Part 2 Instruments cable, core insulation PVC
Technical data
Ⴠ Instrument cable acc. to
British Standard 5308 Part 2
Ⴠ Temperature range
fixed installation -20°C to +65°C
Ⴠ Nominal voltage
U0/U 300/500 V
Ⴠ Minimum bending radius
fixed installation
5x outer Ø (type 1)
6x outer Ø (type 2)
Cable structure
Ⴠ Copper conductor, single-, multiple-, or
fine-wire acc. to BS 6360
Ⴠ Conductor cross-sections from
0,5 mm² to 1,5 mm²
Ⴠ Core insulation PVC acc. to BS 6746
Ⴠ Cores stranded in pairs with
optimal lay-length
Lay-length smaller than 100 mm
Ⴠ Number of pairs: 1,2,5,10,20,30,50
Ⴠ Pairs individually screened with
aluminium-foil or unscreened
Ⴠ Pairs stranded in layers
Ⴠ Wrapping with aluminium/polyester foil,
on request
Ⴠ Type 1
Flame retardant PVC outer sheath
Ⴠ Type 2
Extruded PVC inner sheath,
steel wire armouring,
Flame retardant PVC outer sheath
Ⴠ Sheath colour black or blue
Note
As a result of a wide range of cables and wires
acc. to British Standard, you can find
following only a small selection of types.
For request about British Standard cables
please contact us under
Ph. 0049 7150 9209-786
E-Mail: spezialkabel@helukabel.de
Application
As measurement and control cables in power plants and industrial plants, and in the petrochemical industry. Example BS 5308 P2 T2 CU / PVC /
CAM / PVC / SWA / PVC = Overall screening, steel wire armouring
Dimensions and specifications may be changed without prior notice.
N
509
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / Cables to British Standard
HELUKABEL® BS 5467 High voltage cable 0,6/1kV, armoured, sheath PVC
Technical data
Ⴠ Special power cable acc. to
British Standard 5467
Ⴠ Temperature range
flexing 0°C to +90°C
fixed installation -15°C to +90°C
Ⴠ Nominal voltage
U0/U 600/1000 V
Ⴠ Minimum bending radius
fixed installation
up to 16 mm² 6x outer Ø
> 25 mm² 8x outer Ø
Cable structure
Ⴠ Bare copper conductor acc. to BS 6360 cl.2
Ⴠ Core insulation of cross-linked polyethylene
Ⴠ Core identification
1-core - brown
2-core - brown, blue
3-core - brown, blue, grey
4-core - brown, black, grey, blue
5-core and up with numbering
Ⴠ Cores stranded layers
Ⴠ PVC-Inner sheath
Ⴠ Amouring of galvanized steel wire
Ⴠ PVC-Outer sheath
Ⴠ Sheath colour black
Application
Properties
Ⴠ Reaction to fire tested acc. to IEC 60332-1,
BS 4066-1
Note
As a result of a wide range of cables and wires
acc. to British Standard, you can find
following only a small selection of types.
For request about British Standard cables
please contact us under
Ph. 0049 7150 9209-786
E-Mail: spezialkabel@helukabel.de
As a control and power cable in industrial enviroments. Thanks to the amouring of galvanized steel wire, can be used anywhere that a high level of
mechanical protection is required. Suitable for use outdoors and in the earth.
Example
BS 5467 CU / XLPE / PVC / AWA / PVC = Singlecore
BS 5467 CU / XLPE / PVC / SWA / PVC = Multicore
Dimensions and specifications may be changed without prior notice.
510
CW&A Edition 27 (published 01.04.2015)
Cables according to international Approvals / Cables to British Standard
HELUKABEL® BS 6724 High voltage cable 0,6/1kV, armoured, halogen-free
Technical data
Ⴠ Special power cable acc. to
British Standard 6724
Ⴠ Temperature range
flexing 0°C to +90°C
fixed installation -20°C to +90°C
Ⴠ Permissible operating temperature
at conductor +90°C
Ⴠ Nominal voltage
U0/U 600/1000 V
Ⴠ Minimum bending radius
fixed installation
up to 16 mm² 6x outer Ø
> 25 mm² 8x outer Ø
Cable structure
Ⴠ Bare copper conductor acc. to BS 6360 cl.2
Ⴠ Core insulation of cross-linked polyethylene
Ⴠ Core identification
1-core - brown
2-core - brown, blue
3-core - brown, black, grey
4-core - brown, black, grey, blue
5-core and up with numbering
Ⴠ Cores stranded layers
Ⴠ Inner sheath LSHF mix
Ⴠ Amouring of galvanized steel wire
Ⴠ Outer sheath LSHF mix
Ⴠ Sheath colour black
Properties
Ⴠ Reaction to fire tested acc. to IEC 60332-3,
BS 4066-1
Note
As a result of a wide range of cables and wires
acc. to British Standard, you can find
following only a small selection of types.
For request about British Standard cables
please contact us under
Ph. 0049 7150 9209-786
E-Mail: spezialkabel@helukabel.de
Application
Unlike power cables acc. to BS 5467, these are LSHF (Low Smoke Halogen Free). Used anywhere where in case of fire damage to human life and
material assets must be prevented, e.g. in industrial plants, airports, underground railways and tunnels.
Example
BS 6724 CU / XLPE / LSZH / AWA / LSZH = Singelcore
BS 6724 CU / XLPE / LSZH / SWA / LSZH = Multicore
Dimensions and specifications may be changed without prior notice.
N
511
CW&A Edition 27 (published 01.04.2015)
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