Owners Manual C ® Heavy Commercial Steambath Generator ® US Models: HC-9 thru HC-18 60 80 40 100 120 20 140 psi 0 06/11 -1- Pub. No. 400-J 06/11 -2- Pub. No. 400-J Owners Manual Table of Contents Models: HC-9 thru HC-18 Installation and Operation Instructions Page I. Plumbing Installation.................................................................................................... A. Plumbing Pre-Installation................................................................................. B. Plumbing Rough-In.......................................................................................... C. Steam Generator Plumbing Installation........................................................... 4 4 4 5 II. Electrical Installation.................................................................................................... A. ELectrical Pre-Installation................................................................................ B. Electrical Rough-In.......................................................................................... C. Steam Generator Electrical Installation........................................................... 5 5 5 5 III. CP-1 Control Package Installation & Operation......................................................... A. Pre-Constrcution Considerations..................................................................... B. CP-1 Control Package Rough-In..................................................................... C. CP-1 Control Package Installation.................................................................. D. Steam Solenoid Valve..................................................................................... E. Operation......................................................................................................... 6 6 7 7 8 8 IV. Auto Blowdown & Automatic ON/OFF Time Clock..................................................... 10 V. Steam Generator Operation........................................................................................ 11 A. Manual Blowdown........................................................................................... 11 B. Peroidic Inspection.......................................................................................... 11 VI. 24hr 7-day Clock Programming Instructions....................................... 12 List of Illustrations 1. Dimensional Drawing for Heavy Commercial Steam Generator (HC-9 thru HC-18)...................................................................................................................... 4 2. Typical Steam Generator Installation........................................................................ 6 3. ST-200C Temperature Sensor Installation................................................................ 7 4. ST-200C Temperature Control Installation................................................................ 8 5. System Control Module Installation.......................................................................... 9 6. Installed CP-1 Control Package................................................................................ 10 7. "HC" Wiring Diagram with Option............................................................................. 14 Warranty and Specifications Warranty........................................................................................................................ 15 Specification Chart........................................................................................................ 16 IMPORTANT: Read all instructions before installing equipment 06/11 -3- Pub. No. 400-J Owners Manual Plumbing Installation Models: HC-9 thru HC-18 3) The steam generator must be located as close as possible to the steam room. If the steam generator is more than ten feet from the steam head, insulate the steam pipe. The serial number plate should be visible. Refer to Figure 2 for installation drawing. Do not install outdoors or an area where parts may freeze or corode. Also, do not install near combustible materials, i.e. paints, thinners, chlorine, etc. The Heavy Commercial steam generator (HC-9 thru HC-18) comes from the factory assembled, carefully wired, and tested. Please read all instructions before installing or servicing. IMPORTANT: 1. All Plumbing and Electrical work must conform to local and national codes. 2. All power must be OFF to the steam generator when installing or servicing the unit. 3. Do not use or install unauthorized components, accessories or products on the generator or its piping. 4) The steam room must be completely sealed on both sides and top. Floor, walls, and ceiling should be completely covered with waterproof material. In the event that the walls or ceiling have exposed plaster, sheetrock, or plaster board, a waterproof paint must be applied to seal the surfaces. WARNING: Elderly persons, pregnant women, or those suffering from heart disease, high blood pressure, diabetes, or not in good health must not use this device unless otherwise directed by a physician. Also, steambathing should be avoided while intoxicated. B. Plumbing Rough-In: I. Plumbing Installation: The Heavy Commercial "HC" Steam Generator requires the following connections: ½" NPT piping for water inlet. ½" NPT brass or ¾" (I.D.) copper tubing for steam outlet, and ¾" NPT safety valve should be piped to an indirect waste line. A 1" minimum indirect waste line must be installed for the drain. This should be completed before the walls are installed.Before connecting the water line it is important to make sure the line is thoroughly clean and free of foreign matter. A. Plumbing Pre-Installation 1) Insure that the model steam generator unit purchased is sized adequately for your steam room. IMPORTANT: Refer to the specification plate affixed to the cabinet of the steam bath generator. 2) Allow sufficient room (40" x 40" x 30"H) for access to the unit in the event service is required. Do not keep flammable materials such as gasoline, thinners, paints, etc. in the same area as the steam generator. 1) Rough-in a water line from the cold water pipe. Brass pipe or copper tubing is recommended. A shut-off valve should be conveniently placed in the water feed line. Figure 1 - Dimensional Drawing for Heavy Commercial Steam Generator (HC-9 thru HC-18) 7¾" Operating Pressure Cotnrol 15psi Safety Valve ¾" NPT Outlet Pressure Gage Steam Outlet ½" NPT 60 80 40 Auxiliary Manual Reset Pressure Cutoff 100 120 20 140 psi 0 1¼" 2¾" Water Column 17" Water Solenoid, Valve ¼" Sight Glass Assembly Water Inlet, Strainer ½" NPT Indicator Light 5½" Electrical Power box 19" 2⅜" 4½" 9" 20½" 06/11 -4- 7" Drain Valve ½" NPT when with manual drain, 1” when with optional Auto Drain Pub. No. 400-J Owners Manual Plumbing / Electrical Installation Models: HC-9 thru HC-18 2) Rough-in the steam line using ½" NPT brass pipe or ¾" I.D. copper tubing. Do not use iron pipe as it will rust and discolor wall of steam room. For a steam line that is longer than 10 feet, an appropriate pipe insulation rated for a minimum of 212°F must be used. The steam head location should be approximately 12" to 18" above the steam room floor. CAUTION: NO shut-off valve should be installed on the steam line. Do not create traps or valleys in this line which would trap condensation and block the flow of steam. The steam pipe should be pitched away from the steam head allowing condensation to run back into the steam generator (Preferably) or pitched toward the steam head. escutcheon onto the steam pipe and screw the steam head into place. Care must be taken not to scratch the steam head or escutcheon with a wrench. Be sure the steam slot in the steam head is facing down. After the plumbing connections are complete the electrician may finish the wiring and test the unit. II. Electrical Installation: A. Electrical Pre-Installation 1) Proper electrical supply: see specification label located above the drain valve (see Figure 1). Determine proper size of wire, voltage, amperage, and phase for the steam generator. 2) Inline fuse/circuit breaker required: fuse or circuit breaker sized in accordance with specification label. Do not install a (GFI) Grouund Fault Interrupter to this equipment. 3) Rough-in a ¾" indirect waste line to be used for the safety valve and drain. The indirect drain must be in accordance with local plumbing codes. B. Electrical Rough-In 4) Rough-in a 1" indirect waste line to be used for the optional automatic blow-down. The indirect drain must be in accordance with local plumbing codes. 1) Route power supply cable to the location the steam generator will be installed before walls are closed. C. Steam Generator Electrical Installation C. Steam Generator Plumbing Installation WARNING: All power to the steam generator must be turned off. Care must be taken when installing the steam generator. Leave proper access for servicing (30" minimum on each side). Refer to Figure 2 for typical steam generator installation. 1) Locate and remove six (6) screws securing the access cover to the gray electrical power box (see Figure 1). CAUTION: The steam generator is designed to be used ONLY in an upright and level position to do otherwise would damage the unit and void the warranty. 2) Locate appropriate knockout found at the top of the steam generator. Mount proper strain relief into knockout hole. 1) If needed mount the steam generator on a platform to allow draining into a basin or into a previously installed indirect waste line. 3) Strip back the power cable's outer insulation jacket twelve (12) inches and insert into steam generator. Strip back insulation ½" from the incoming wires: single phase (two power one ground) or 3 phase (three power one ground). NOTE: Optional automatic blowdown must be piped into a 1" indirect waste line. 4) Insert ground wire into grounding lug located on the lower left side wall of the gray electrical power box. 2) Connect the ¾" NPT safety valve into the previously installed indirect waste line. 3) In areas where high water pressure may be a problem a water hammer arrestor should be installed. Connect the water supply to the steam generator connection marked "water inlet" (see Figure 1). CAUTION: Insure ground wire does not come in contact with live electrical connections. 5) Locate the fuse block found in the upper part of the gray power box. Insert power wires into the proper power lug terminals on the top of the fuse block and secure. 4) Connect the steam line from the previously roughed-in location to the steam generator marked "Steam Outlet" (see Figure 1). 6) Replace cover and secure scews removed in step 1. 5) In the steam room, place the center of the 06/11 -5- Pub. No. 400-J Owners Manual Electrical / CP-1 Control Package Installation 7) If connections are made properly the indicator lamp will illuminate when the generator is heating. Control Panel (Figure 4), and the System Control Module (Figure 5). After wiring to the ST-200C is complete the steam room temperature will automatically be maintained within 1-1/2°F of the desired setting at the location of the sensor. NOTE: Steam generator will not operate without water. NOTE: This control is not an ON/OFF switch, it is used in conjunction with the Steam Solenoid Valve. The steam generator cannot be turned OFF with this device. III. CP-1 Control Package Installation and Operation The CP-1 Control Package is completely automatic in operation... room temperature is thermostatically controlled by the Steamist ST-200C Solid State Temperature Control System in conjunction with the generator's steam solenoid valve. No attendant required... set it, forget it. A. Pre-Construction Consideration Choose a location to mount the Temperature Control Panel. Only a manager or limited group should be in charge of controlling the steam bath temperature, a utility area or a lock box outside the steam room may be appropriate. The"Rapid Response" ST-200C Temperature Control System is made up of three components: Temperature Sensor Probe (Figure 3), Temperature Figure 2 - Typical Steam Generator Installation STEAM ROOM UTILITY ROOM Temperature Sensor Single tier seating 6 feet above floor or Double tier seating 7 feet from the floor Safety Relief Valve, ¾" NPT Connect to indirect waste or as required by local codes 60 80 40 140 psi 0 100 120 20 Water Line, ½" NPT - Run from a cold water pipe. Provide a local shut-off valve. Steam Outlet, ¾" NPT Steam Line, ¾" Copper 18" Motorized Drain Valve (Optional) - Use a 1" pipe routed to an indirect waste line to be used for the drain. Commercial HC Stand (Optional) Product Number 68005 06/11 -6- Pub. No. 400-J Owners Manual CP-1 Control Package Models: HC-9 thru HC-18 Mount the Temperature Control Panel outside of the steam room. Mount the Temperature Sensor Probe inside the steam room. the steam head and steam room door. NOTE: A ⅝ inch hole should be provided so that the back end of the sensor and its wiring can be passed through the wall for installation found later in these instructions. WARNING: All electrical power to the steam generator MUST be turned OFF before proceeding with installation. C. CP-1 System Control Package Installation B. CP-1 Control Package Rough-In 1) Temperature Sensor Probe (for installation inside the steam room) The 3 wire cable for Temperature Control Panel to be used during wiring of the ST200-C Solid State Temperature Control System is low voltage, 18 or 22 AWG wire recommended. Every attempt should be made to match the color wire of the Temperature Control Potentiometer lead wires (P1 white, P2 Black, and P3 Red) to the 3 wire cable. a. Locate the 2 wire cable described in the Rough-In section. b. Keeping the ⅝ inch hole centered, drill two ¼ holes 2 inches apart. Insert 2-No. 8 plastic anchors into drilled holes. 1) Install a metal two-gang switch box rotated 90° (refer to Figure 4). Install an inverted strain relief clamp and feed the 3 wire cable into the two-gang box. Run the 3 wire cable from the switch box to the steam generator's location. c. Follow Figure 3. 2) Temperature Control Panel (for installation outside the steam room) a. Attach the 3 wires (P1, P2, and P3) from the Temperature Control Potentiometer to the 3 wire cable in the two-gang box. Make sure the colors of wire P1, P2, and P3 are attached to match the colors of the 3 wire cable to the potentiometer wire colors. 2) Install a two conductor cable from the area of the Temperature Sensor (Probe) to the steam generator's location. The Temperature Sensor (Probe) MUST be located inside the steam room. In steam rooms with single tier seating the Sensor should be located 6 feet above the floor, with two tier seating it should be 7 feet above the floor and in either case away from Figure 3 - Sensor Installation - Inside Steamroom NOTE: Location of the sensor is as follows: a) Single tier seating - 6 feet above floor. b) Double tier seating - 7 feet above floor. Steps to Install Sensor 1. Separate two wires of the cable (coming thru wall from the generator's ST-200C circuit board, terminal #2 and #4) Approximately 2", strip and twist approximately 1/2" of bare wire. Cable to Steam Generator 2 2. Take new sensor assembly and twist wires to wall cable and secure with wire nuts. 3. Peel off adhesive backing from sensor. 1 5/8” Hole 5 Temperature Sensor and Cover 4. Carefully apply silicone sealant around rear edge. 5. Feed wires back into wall and press sensor firmly to the wall (be careful to align plate holes with anchor holes). 6. Install screws, snap chrome cover back in place. No. 8 Screws 1” Long 06/11 NU EAR SILICONE CL OZ. 2 FL. Net 1/ . 31520 o Item N .S.A. No. 8 Plastic anchors 7. Temperature sensor assembly must form a 100% water tight seal to seal to the wall using silcone supplied. I MADE 6 4 3 -7- Pub. No. 400-J Owners Manual CP-1 Control Package Models: HC-9 thru HC-18 b. Secure Temperature Face Plate to the two-gang box using four (4) machine screws (see Figure 4). The temperature of the steam bath is regulated automatically by the ST200-C Temperature Control System which turns "ON or OFF," the Steam Solenoid Valve located on the steam generator allowing steam to enter the room. IMPORTANT: Care must be taken to mount Temperature Face Plate properly. 3) System Control Module a. Remove screws securing cover to System Control Module and remove cover (Figure 5). b. Feed the 3 wire cable through the top strain relief, three inches into the control module. Attach wires as shown in Figure 5. c. Feed the 2 wire cable through the lower strain relief, three inches into the control module. Attach wires as shown in Figure 5. d. Check that all connections are made in accordance with Wiring Diagram (see Figure 6). e. Replace control module cover. D. Steam Solenoid Valve There is no installation required for the steam solenoid valve, it is factory installed and wired. E. Operation Figure 4 - ST200-C Temperature Control Installation (Outside Steam Room) CABLE TO STEAM GENERATOR TEMPERATURE CONTROL POTENTIOMETER TEMPERATURE FACE PLATE P3 - RED FIELD WIRING CONNECTIONS P2 - BLACK P1 - WHITE 06/11 CONTROL KNOB -8- NO. 6-32 x ¾" LONG COUNTERSUNK HEAD MACHINE SCREW 4 REQUIRED Pub. No. 400-J Owners Manual CP-1 Control Package Models: HC-9 thru HC-18 To increase the temperature, turn the knob on the Temperature Control Panel clockwise. The higher the number, the higher the setting (numbered 1 to 10). To decrease the temperature, turn the knob counterclockwise. IMPORTANT: To check the function, two lights are provided on the exterior of the System Control Module located on the steam generator. The "Red Light" indicates there is electrical power to the Temperature Control Module. The "Green Light" indicates the Steam Solenoid Valve is energized. Once a desired temperature setting has been established there should be no further need for additional adjustments. Figure 5 - System Control Module Wiring COLOR CODED FIELD WIRING CONNECTIONS (5 PLACES) CONTROL CABLE NYLON STRAIN RELIEF P3 - RED SENSOR CABLE S1 - GRAY P2 - BLACK S2 - GRAY FROM TEMPERATURE CONTROL (OUTSIDE THE STEAM ROOM) P1 - WHITE STEAM SOLENOID VALVE FROM TEMPERATURE SENSOR (INSIDETHE STEAM ROOM) GREEN PILOT LIGHT (LIT WHEN STEAM SOLENOID IS ENERGIZED) RED PILOT LIGHT (INCOMING POWER) 06/11 -9- Pub. No. 400-J Owners Manual Models: HC-9 thru HC-18 Automatic Blowdown and ON/OFF Time Clocks IV. Auto Blowdown and Auto ON/OFF Time Clocks (Optional) NOTE: the drain line must be angled downward, allowing gravity to properly drain the machine. The "HC" steam generator, with an optional auto blowdown system, will automatically purge the steam boiler. Working in conjuction, the time clock and electrically motorized valve, which allows blowdown on boilers, prevents excessive mineral and scale build-up. 2) Auto Blowdown (electrical) All wiring is done at the factory so that no special electrical wiring is necessary. B. Operation First decide the TIME OF DAY you require the boiler to blowdown. It is recommended to select a time while the boiler is in use, but under low demand. For the best results program the timer to blowdown every day of use for a period of 5 minutes. A. Installation 1) Auto Blowdown Drain Valve (plumbing) Attach the main blowdown drain valve to 1" indirect drain (most local codes require a blowdown tank). A strainer must not be used with the valve. Figure 6 - Sensor Installation - Inside Steamroom NOTE: Location of sensor is as follows a) Single tier seating - 6 feet above floor. b) Double tier seating - 7 feet above the floor. NYLON STRAIN RELIEF CONTROL CABLE TEMPERATURE SENSOR CABLE SENSOR CABLE TEMPERATURE SENSOR & COVER 5/8" HOLE NO. 8 PLASTIC ANCHORS P3 - RED S1 - GRAY P2 - BLACK S2 - GRAY P1 - WHITE ST-200C PC BOARD DOUBLE-SIDED TAPE TEMPERATURE PROBE COLOR CODED FIELD WIRING CONNECTIONS (5 PLACES) STEAM SOLENOID VALVE NO. 8 SCREWS 1" LONG TEMPERATURE CONTROL POTENTIOMETER TEMPERATURE FACE PLATE RED PILOT LIGHT (INCOMING POWER) FIELD WIRING CONNECTIONS 06/11 P3 - RED P2 - BLACK P1 - WHITE CONTROL KNOB NO. 6-32 x 3/4" LONG COUNTERSUNK HEAD MACHINE SCREW 4 REQUIRED - 10 - GREEN PILOT LIGHT (LIT WHEN STEAM SOLENOID IS ENERGIZED) Pub. No. 400-J Owners Manual Steam Generator Operation The blowdown will begin with the timer "ON" command and end with the timer "OFF" command (see Pages 12 and 13). VI. Steam Generator Maintenance A. Manual Blowdown (Only if NOT equipped with Automatic Blowdown) C. Setting Automatic ON/OFF Time Clock (Optional) The boiler should be drained on a daily basis to purge the vessel of mineral deposits and possible scaling. For effective blowdown, the WATER, and START switches must be placed in the OFF position. The drain valve should be opened completely, allowing the boiler water to exit through your drainage piping into an indirect drain. Now, place the water solenoid switch in the ON position allowing the system to flush through for approximately 5 minutes. Close the drain valve and allow the boiler to fill with water until the proper level has been reached. The generator is again ready for use, place the START switch in the ON position. The steam generator will turn ON with the timer "ON" command and OFF with the timer "OFF" command (see Pages 12 and 13). IMPORTANT: The Auto Blowdown Timer and Auto ON/OFF Timer are two separate timers. If your steam generator only has one timer, then only one of these two options can be programmed. Check with the installer to see which option has been purchased. V. Steam Generator Operation A. Place START, WATER SOLENOID, and STEAM SOLENOID switches in the ON position. The Water Solenoid Valve will open and the boiler will fill to its proper level (about two-thirds of the site glass full) and automatically shut-off. B. Periodic Inspection CAUTION: Disconnect all power to the boiler before servicing. Service should be performed by a qualified person. B. When there is adequate water in the boiler the power contactor will energize and the red power light (located above the toggle switches) will illuminate indicating that the boiler is heating up. 1) Check electrical connections periodically to ensure that they are tight. 2) Remove Liquid Level Probe periodically to check for deposits. Check that the bottom union and pipe into boiler which attaches the water level probe assembly is clean of deposits. If necessary, clean stainless steel probes and teflon insulated tubing by removing all foreign matter. This will ensure proper conductivity and operation of boiler. NOTE: This boiler is equipped with a Solid State Liquid Level Control System. Water level is maintained in the boiler, by a ground potential signal between each stainless steel water level probe and the boiler, and operates by sensing the electrical resistance of water. Both the water feed and low water cut-off functions are regulated by a low voltage electrical signal that activates the control relay(s), depending on the water level within the boiler which, in turn, energizes the water solenoid valve and/or power contactor. 3) Remove flange-type element to clean any scale that might have built on sheath of heating element. Be careful when cleaning heating element not to deform the rods. C. When adequate steam has been generated from the boiler and the desired temperature reached in the steam room the steam solenoid valve will close when controlled by the ST-200C. The steam room is now ready for use. NOTE: When the steam solenoid valve closes the red pilot light above the toggle switches will go out only after steam pressure builds to approximately 8 to 10 PSI within the boiler. D. With the ST-200C Temperature Control System (Thermostat) set the dial to the desired temperature (Dial Calibration: 1 to 10 setting for comfort level). Refer to Section III for Operating Instructions. E. If an Automatic ON/OFF Time Clock is provided, set "the timer cycle" in order to operate. 06/11 - 11 - Pub. No. 400-J Owners Manual 24hr 7-day Clock Programming Instructions VII. Time Clock 24-hr 7-day Program Menu Prog First Installation Setting Review / Adjust SET TIME: Format 24h or am/pm 24h blinking, using +/- to select, then OK SET TIME: Hour Hour blinking, using +/- to select, then OK SET TIME: Minute Minute blinking, using +/- to select, then OK Setting the timer Setting of this programmable timer is depending of the user preference to use pre-set programs or defining own programming. Using Pre-set programs (first time installation) SET TIME: Day Day blinking, using +/- to select, then OK SET PROGRAM: P01 / NOTE: P02 / P03 OR P– P01-P03 Using +/- to select, then are pre-set OK to set ON/OFF times or press Menu to terminate programming Safety Precautions Program Structure OK reset Menu Prog Symbols, keys Setting the timer Setting the 24h or am/pm clock, time and weekday Prog Pre-Set programs POx Prog Selecting pre-set programs P01 to P03 P-Prog del SET SWITCHING ON TIME: Hour Hour blinking, using +/- to select, then OK SET SWITCHING ON TIME: Minute Minute blinking, using +/- to select, then OK SET SWITCHING ON TIME: Days Days blinking, using +/- to select, then OK SET SWITCHING OFF TIME: Hour Hour blinking, using +/- to select, then OK Weekday POx Prog 24h or am/pm: Prog Time (hour & minutes): POx Prog Weekday: POx Prog Programs P--: P-Prog 1 1 2 14 16 1 2 3 4 5 6 7 18 20 22 24 Select 24h or am/pm (+/-) and confirm with OK. 1 1 2 14 16 1 2 3 4 5 6 7 18 20 22 24 Select hour (+/-) and confirm with OK. OK Set minutes Summer / Winter time Automatic operation / fixed ON / fixed OFF P-Prog Set display format 24h or am/pm 1 1 16 1 2 3 4 5 6 7 18 20 16 1 2 3 4 5 6 7 18 20 22 24 22 Select minutes (+/-) and confirm with OK. 24 ! + - Res. Menu OK 2 14 14 +1h POx Prog Set Hour A maximum of 20 memory locations can be occupied. 10 swithcing ON times 10 Switching OFF times reset Mode Time (hour & minutes) Sequence to follow after selecting programming by pre-set programs or Menu mode. SET SWITCHING OFF TIME: Minute Minute blinking, using +/- to select, then OK User defined programs Deleting programs Prog Using Menu key you can adjust / review the following values: User defined programming by Menu mode Prog01 Set switching times: First free memory location blinks. Press OK for setting the switching times. P01 - 03, P– Set switching times: First free memory location blinks. Press “-” to go back one memory location. Press OK for setting the Switching times. 24h or am/pm Pre-set programs P01-P03 Menu ! Using Reset key you can adjust the following values: Set weekday Safety Precautions 1 1 +1h 2 14 ▪The connection and installation of electrical devices may only be carried out by a qualified electrician. : Overview of daily switching program ▪Interventions in and changes to the device result in the voiding of the warranty claim. : Switching status display ON/OFF ▪Observe your national regulations and the respective safety provisions. ▪Switch-off commands have priority over switch-on commands. 06/11 : Setting of 24h or am/pm : Summer/Winter clock changes 16 1 2 3 4 5 6 7 18 20 22 24 Select minutes (+/-) and confirm with OK. : Weekday display 1 = Monday 2 = Tuesday 3 = Wednesday 4 = Thursday : Manual operation / advance ON / advance OFF : Automatic operation +/- : Adjustment keys: By pressing the key longer than 2 sec. you can adjust the timer in steps of 5 units Res. : Reset Menu : By pressing the Menu key programming is terminated and the system reverts to automatic operation OK : Confirmation of programming - 12 - 5 = Friday 6= Saturday 7 = Sunday Prog Pre-set programs P01: Mo - Su, 1 x ON/OFF ON 0 6 22 24 Pub. No. 400-J Owners Manual Models: HC-9 thru HC-18 24hr 7-day Clock Programming Instructions P-Prog Continued... Prog Continued... User defined programs Sequence to follow after setting time and weekday while running Menu mode or adding programs to the pre-set P01 to P03. P02: Mo - Su, 2 x ON/OFF ON 0 7 12 14 20 ON 12 141 16 1 2 3 4 5 6 7 P03: Mo - Su, 3 x ON/OFF 7 18 20 22 1 24 14 16 1 20 22 24 14 16 1 2 3 4 5 6 7 18 20 22 24 16 1 2 20 22 14 16 1 2 3 4 5 6 7 18 1 2 3 4 5 6 7 Once selected the program desired there are following options: 22 24 1 1 24 2 Note: Switching programs are deleted in ON-OFF pairs. If you delete a single ON instruction, the corresponding OFF instruction is also deleted. +1h Set hour OFF 14 1 2 3 4 5 6 7 16 1 1 2 Summer / Winter time 18 20 22 14 24 16 1 2 3 4 5 6 7 Select hour (+/-) and confirm with OK. 18 20 22 24 Set minutes OFF 1 2 3 4 5 6 7 1 1 The +1h key is for the changeover from summer to winter time. ▪By pressing the +1h key 1 hour is added to the current time. ▪+1h is shown on the display. ▪By pressing +1h again 1 hour is subtracted from the current time. 2 16 18 20 22 24 Select minutes (+/-) and confirm with OK. Mode Set week day OFF 1 1 2 3 4 5 6 7 16 1a 1c 1b 14 18 16 Mo Tu We Th Fr Sa Su 20 22 24 20 and confirm with OK. 22 24 14 24 20 22 14 Set program ON 22 18 20 User defined programs Sequence to follow after setting time and weekday while running Menu mode or adding programs to the pre-set P01 to P03. 18 16 Select Ch1 or Ch2 (+/-) and confirm with OK. OK Going through pre-set programs to modify selection (any program ON or OFF can be modified by using "+" or "-” keys and confirming with OK) or accept it with OK key to go to the next free memory location in order to add new user defined programs. 16 14 1 2 3 4 5 6 7 18 Menu terminating programming 14 2 16 Ch 1 1 Select “--” with (-/+) key and confirm with OK. 2 3 4 5 6 7 1b 1 20 24 Select pre-set program (-/+). P-Prog 06/11 1 18 Possible week blocks and individual days 1 1a 2 Select Menu, then select OK key until getting onto the ON time of the program you want to delete. Select weekday (+/-) and confirm with OK. e.g. after selecting P02 you should also program: Sa-Su 22:30 ON (prog05) 23:00 OFF (prog06) 1 2 3 4 5 6 7 1 Deleting programs Set weekday ON 14 14 18 2 24 18 16 1 22 Sequence to follow after setting time in the Reset mode. 1 1 16 20 24 20 1 2 3 4 5 6 7 14 OFF 3 Tuesday 18 Select minutes (+/-) and confirm with OK. Selecting pre-set programs 1 2 3 4 5 6 7 ON 20 24 del Set minutes ON 1 2 3 4 5 6 7 POx Prog 14 OFF 3 Monday 0 Select hour (+/-) and confirm wqith OK. Note: For two channels version pre-set program is established in the two channels. 24 Mo-Fr 20:00 pm - 03:00 am ON Tu-Sa 03:00 am - 20:00 pm OFF 22 24 Individual program, P-Under the menu option P-- you have the option of creating a user defined program. This program can be changed at any time. There are up to 20 memory locations available for 10 OFF and 10 ON commands. You can allocate a corresponding weekday or week block to each memory location. 22 2 Example: Mo-Fr 20:00 pm - 03:00 am ON 03:00 am - 20:00 pm OFF 20 The switching on and off times for programs p01 to p03 are preset (pre).The user can change these programs. 20 1 18 Programs P01-03 1 2 3 4 5 6 7 Shift Should the OFF command be the following day of ON command then select “+” key then select Menu or OK. Set hour ON 24 14 0 P-Prog Continued... Should the OFF command be the same day of ON command then select Menu to terminate programming of select OK to go to a new program ON setting. - 13 - 18 20 22 2 5 6 7 24 21 23 The “+” key serves to change over between automatic, AUTO to override (OVR) ON and override (OVR OFF (CH1). Pub. No. 400-J Owners Manual Figure 7 "HC" Wiring Diagram with Options GY GY Note: All factory wires are 18AWG unless otherwise noted. Power and heater wire gauge are set by the factory. 5 CONTACTOR GREEN STEAM INDICATOR T2 T3 COIL T1 8 K1 7 P1 F1 WT 9 6 Snubber L2 L1 L3 F2 CONTROL FUSES LL-1 3 4 Fuses T1 P2 208V, 240V, or 480V INCOMING POWER BK 10 LL-2 2 ADJUSTABLE TEMPERATURE CONTROL S2 TRANSFORMER For 480V Units Only S1 1 HC-2 P3 RD HC-1 Note: L3 terminal provided on 3 phase power circuit only. Transformer provided with all 480 volt units SENSOR ST-200C STEAM SOLENOID SWITCH STEAM SOLENOID RED POWER INDICATOR Snubber RED HEAT LIGHT WATER SOLENOID SWITCH LLC-1300-6 Circuit Board Test Switch Snubber See Chart Fuse 0.15 AMP P11 P7 P9 P6 P1 XL DS2 DS4 P2 P5 WATER SENSOR TUBE P8 H P12 DS1 DS3 P3 PRESSURE LIMIT CONTROL WITH MANUAL RESET P18 P17 P10 NOTE: Ground must be on a heater flange bolt PRESSURE CONTROL P14 START SWITCH OPTIONAL CP-1 CONTROL PACKAGE FOR SECOND STEAM ROOM FROM ONE STEAM UNIT. ~ FROM CONTROL FUSES SENSOR 4 WT 5 LL-1 LL-2 S1 9 HC-2 3 10 8 K1 FROM CONTROL FUSES ~ M 6 M LED Color Chart DS1 GRN TIMER ON DS2 YEL HEAT ON STEAM SOLENOID DS3 AMB WATER FILL ON GREEN STEAM INDICATOR 06/11 FROM CONTROL FUSES 7 HC-1 BK T1 P2 2 S2 ADJUSTABLE TEMPERATURE CONTROL P1 1 P3 ST-200C RD STEAM SOLENOID SWITCH DS4 RED POWER ON - 14 - AUTO AUTO BLOWDOWN BLOWDOWN TIMER VALVE BLOWDOWN VALVE IS N.C. When the BLOWDOWN TIMER is in the ON mode - Valve OPENS the OFF mode - Valve CLOSES OPTIONAL AUTOMATIC BLOWDOWN ASSEMBLY GY GY M OPTIONAL AUTOMATIC ON/OFF TIME CLOCK WATER SOLENOID Pub. No. 400-J Owners Manual LIMITED WARRANTY STEAMIST, INC. hereby warrants that its Steamist generators Models HC-9, HC-12, HC-15, and HS-18 are free from all defects in workmanship and materials for one (1) year from the date of purchase. This warranty does not extend to damage caused by improper or negligent installation or use, or for any repairs attempted by any person other than an authorized Steamist dealer and shall be limited to the repair or replacement of defective parts by STEAMIST or its authorized dealers. After the unit has been disconnected and returned to STEAMIST's plant or to one of its authorized dealers warehouses, said repairs shall be without charge if within ninety (90) days of the date of purchase. After the expiration of ninety (90) days for the duration of the limited warranty period, there shall be a reasonable charge for labor incurred in connection with the repair or replacement indicated above. Freight: Within the first ninety (90) days and with prior company approval, Steamist will pay all freight charges on items covered under our warranty. Thereafter and until the end of the warranty period, and with prior company approval, the customer is required to ship freight prepaid to Steamist's factory and Steamist will then ship freight prepaid back to customer. This is not a service contract and this warranty does no include regular maintenance, cleaning or periodic check-ups, which are the sole and exclusive responsibility of the purchaser and are required as a condition of keeping this limited warranty in full force and effect. This warranty shall not become effective unless the attached registration of Warranty is completed and returned to STEAMIST within fifteen (15) days of the date of installation. This warranty is non-transferable and shall extend only to the original purchaser who shall have been named in the Registration of Warranty. This warranty is void if any of the following should occur: 1. If the serial number has been altered or removed. 2. If the product is modified in any manner which STEAMIST concludes after inspection affects the reliability of the product. 3. If the product has been repaired or serviced by anyone not specifically designated and authorized by STEAMIST. 4. If the product is damaged because it is not operated or installed in accordance with supplied instructions. The sole responsibility of STEAMIST under this warranty shall be limited to the repair of the product or replacement thereof, including parts, in the sole discretion of STEAMIST INC. The consumer's sole remedy shall be such repair of replacement as is expressly provided herein and under no circumstances shall STEAMIST be liable for any loss or damage be it direct or consequential arising out of the use or inability to use this product. THE FOREGOING IS IN LIEU OF ALL OTHER WARRANTIES AND SPECIFICALLY EXCLUDES AND DISCLAIMS EXPRESS AND IMPLIED WARRANTIES OF MERCHANTABILITY OR OF FITNESS FOR PARTICULAR USE OF PURPOSE. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF AND NEITHER STEAMIST NOR ITS DEALERS ASSUMES OR AUTHORIZES ANY PERSON TO ASSUME FOR ANY OF THEM ANY OTHER OBLIGATION OR LIABILITY IN CONNECTION WITH SAID EQUIPMENT. No warranty whether express or implied is given or made with respect to any accessory supplied by anyone other than STEAMIST. Purchaser acknowledges that no other representations were made to him or relied on by him with respect to the quality and function of the generators. Model No. ____________________ Serial No. ____________________ Date of Purchase ____________________ 06/11 - 15 - Pub. No. 400-J Owners Manual Specifications Chart Model No. HC-9 HC-12 HC-15 HC-18 Product No. 60900 60901 60902 60903 60904 61200 61201 61202 61203 61204 61500 61501 61502 61503 61504 61800 61801 61802 61803 61804 KW Max. Cu. Ft. 9 400 12 500 15 620 18 740 Volts/ Phase/ Amps Line Fuse Water Inlet Steam Outlet Dimensions Shipping Weight 240/1/38 208/1/43 240/3/22 208/3/25 480/3/11 240/1/50 208/1/58 240/3/29 208/3/33 480/3/15 240/1/63 208/1/72 240/3/36 208/3/42 480/3/18 240/1/75 208/1/87 240/3/43 208/3/50 480/3/22 50 60 30 35 15 70 80 40 45 20 80 90 45 60 25 100 110 60 70 30 1/2” NPT 3/4” NPT 22-1/2”x19”x28” 140 lbs. 1/2” NPT 3/4” NPT 22-1/2”x19”x28” 150 lbs. 1/2” NPT 3/4” NPT 22-1/2”x19”x28” 150 lbs. 1/2” NPT 3/4” NPT 22-1/2”x19”x28” 150 lbs. *Above wire sizes based on 90°C copper. Always follow national electric codes. ® 06/11 East Coast Office: 25 E. Union Ave., East Rutherford, NJ 07073 • Tel: 800-577-6478 • Fax: 201-933-0746 West Coast Office: Tel: 800-355-6478 • Fax: 661-940-1617 - 16 - Pub. No. 400-J