AUTOMATIC VACUUM MACHINES AND PACKAGING LINES 3

3
A U TO M AT I C VAC U U M M AC H I N E S
AND PACKAGING LINES
AUTOMATIC VACUUM MACHINES
T ITAN-F 1000 A
with automatic transport belt
The machines of the TITAN A series are ideally suited for
speeding up the packaging process through the automatic
transport belt.
Internal chamber dimensions
1015 x 675 x 280 / 210 mm*
Seal length
550 / 980 mm
Vacuum pump
160 / 250 / 300 m3/ h
External dimensions
1.33 x 1.0 x 1.1 m*
Weight
approx. 350 / 420 kg
Electrical connections
3 phases, 230 / 400 V, 50 Hz**
* Width x depth x height / effective height above the transport belt
** Special voltages available on request
980
980
980
520*
940
550
980
600
940
600
550
Sealing system
*Other widths available on request.
Programmable sensor controller Z 3000
• intuitive control panel that is protected against sprayed water
• exact vacuum and gas sensor
• 99-programme memory
• vaporisation point detection, soft ventilation available
• quick stop button, button lock
• staged vacuum, vacuum shock function
• continuous running service program
Welding system
• high-pressure welding for optimal sealing pressure
• consistent results even with thicker types of bags
• standard double welding with double sealing seam
• optional separation of the bag overhang is possible
• individual initiation of the welding systems
• lifting mechanism without cables
Vacuum pump
• high-performance pump from Busch
• maximum vacuum value from 99.9 %
Transport belt
• automatic transport belt that is manually adjustable for height
• easy installation and dismantling for optimal cleaning conditions
• effective height above the transport belt up to 210 mm (optional)
• manual stainless steel roller track possible (optional)
• various pump sizes available (160 / 250 / 300 m3/h)
• pump in oxygen version possible
• external setup possible
Options / accessories
Gasification with long stainless steel nozzles · Simple cut-off sealing · Separately adjustable cut-off seal · Top/bottom sealing ·
Soft ventilation · Inspection glass in the lid · Automatic lid shift · Movable bridging roller track at the right and left side of the
machine · Control from the side or the rear at a stainless steel arm
LAYOUT VARIANTS TITAN-F 1000 A
T ITAN-F 1000 A
The modular construction of our packaging lines allows adaptation to individual needs in steps. At the maximum expansion stage
we aim for a high capacity with the lowest amount of time required for operator attention. The module system allows integration
into existing conveying systems.
F 1000 A
AT T 77/6
T 1100 A
AS 2
1250 mm
Capacity: 1 vacuum machine, L-sealing
max. 960 bags per hour (230 x 350 mm)
max. 480 bags per hour (300 x 400 mm)
max. 240 bags per hour (400 x 500 mm)
1330 mm
800 mm
900 mm
Advantages
• cost-effective entry into the automation of packaging
• modular construction of the packaging line
• reduction of operator time required through short routes
F 1000 A
1000 mm
• compact and ergonomic construction
• increase in packaging capacity through automated roller belt
• modular expansion with up to two machines is possible
Capacity: 4 vacuum machines, L-sealing
max. 3.840 bags per hour (230 x 350 mm)
max. 1.920 bags per hour (300 x 400 mm)
max. 2,960 bags per hour (400 x 500 mm)
F 1000 A
TB 1
F 1000 A
T 1600 A
DT 1 5 0 0
700 mm
AT T 1 6 0 0
1600 mm
1330 mm
1000 mm
1330 mm
F 1000 A
1600 mm
200
mm
1500 mm
200
mm
3200 mm
100
mm
Advantages
• modular construction with the TB 1 transport belt:
up to four TITAN-F 1000 A units possible
• larger drying and shrinking tunnels possible
• reduction of operator time required through short routes
• integration into existing lines is possible
• maximum economy and efficiency
• parallel welding beam construction offers increased packaging capacity
• redundant system ensures process reliability
• modular expansion with up to eight machines is possible
AUTOMATIC VACUUM MACHINES
TITAN-X 950 A
with automatic transport belt
Our TITAN-X 950 A vacuum machine guarantees an interruptionfree packaging process through the double chambers.
Internal chamber dimensions
1060 x 860 x 280 / 210 mm*
Seal length
950 / 700 mm
Vacuum pump
250 / 300 m3/ h
External dimensions
2.25 x 1.22 x 1.18 m*
Weight
approx. 700 kg
Electrical connections
3 phases, 230 / 400 V, 50 Hz**
* Width x depth x height / effective height above the transport belt
** Special voltages available on request
700
Sealing system
950
780
950
Programmable sensor controller Z 3000
• intuitive control panel that is protected against sprayed water
• exact vacuum and gas sensor
• 99-programme memory
• vaporisation point detection, soft ventilation available
• quick stop button, button lock
• staged vacuum, vacuum shock function
• continuous running service program
Welding system
• high-pressure welding for optimal sealing pressure
• consistent results even with thicker types of bags
• standard double welding with double sealing seam
• optional separation of the bag overhang is possible
• individual initiation of the welding systems
• lifting mechanism without cables
Vacuum pump
• high-performance pump from Busch
• maximum vacuum value from 99.9 %
Transport belt
• each chamber has an automatic transport belt
• manually adjustable for height
• easy installation and dismantling for optimal cleaning conditions
• effective height above the transport belt up to 210 mm (optional)
• various pump sizes available (250 / 300 m3/ h)
• pump in oxygen version possible
Options / accessories
Gasification with long stainless steel nozzles · Simple cut-off sealing · Separately adjustable cut-off seal · Top/bottom sealing ·
Soft ventilation · Inspection glass in the lid · Automatic lid shift · Movable bridging roller track at the right and left side of the
machine · Control from the side or the rear at a stainless steel arm
LAYOUT VARIANTS TITAN-X 950 A
TITAN-X 950 A
The double chamber construction of our packaging lines allows an interruption-free packaging process. The modular
construction of our packaging lines allows adaptation to individual needs in steps.
TB 1
ATT 77/6
T 1100 A
AS 2
800 mm
900 mm
1000 mm
2320 mm
700 mm
X 950 A
Capacity: 1 vacuum machine
max. 720 bags per hour (230 x 350 mm)
max. 480 bags per hour (300 x 400 mm)
max. 360 bags per hour (400 x 500 mm)
2600 mm
Advantages
• cost-effective entry into the automation of packaging
• modular construction of the packaging line
• reduction of operator time required through short routes
• compact and ergonomic construction
• increase in packaging capacity through automated
roller belt
X 950 A
TB 1
T 1600 A
1600 mm
1600 mm
DT 1500
700 mm
ATT 1600
1220 mm
1000 mm
1220 mm
X 950 A
200
mm
200
mm
Capacity: 2 vacuum machines
max. 1.440 bags per hour (230 x 350 mm)
max. 1.960 bags per hour (300 x 400 mm)
max. 1.720 bags per hour (400 x 500 mm)
2600 mm
100
mm
Advantages
• modular construction with the TB 1 transport belt:
up to four TITAN-X 950 A units possible
• larger drying and shrinking tunnels possible
• cost-effective entry into the automation of packaging
• modular construction of the packaging line
1500 mm
•
•
•
•
•
redundant system ensures process reliability
reduction of operator time required through short routes
increase in packaging capacity through automated roller belt
ergonomic construction
modular expansion with up to eight machines is possible
DIP TANK / SHRINKING TUNNEL
AT T 77/6
The ATT 77/6 dip tank offers an ideal entry into automatic shrinkpackaging. A generously sized dipping basket and the automatic
product transport guarantee an increase in packaging capacity.
Dipping basket size
700 x 650 mm
Immersion depth
250 mm
External dimensions
0.90 x 1.25 x 1.75 m*
Connection exhaust air hose
Shrinking procedure
1
2
3
90 mm
Water tank
approx. 170 liter
Weight
approx. 230 kg
Electrical connections
3 phases, 230 / 400 V, 50 Hz / 19 kW **
Heating system
steam / electric heating
* width x depth x height
** Special voltages available on request
Configuration features
• optimal insulation protection through double-walled
stainless steel housing
• automatic transport belt with integrated cleaning position
• product detection via photocell
• programmable controller with touch function and timer
• dipping time can be set individually, automatic water
filling system
• running speed and working direction can be set freely
• run-through switching without dipping function
AT T 1600
The ATT 1600 is especially suitable for operations with high
capacities. Powerful heating elements and interruption-free
transport ensure optimal packaging results.
1.
1.
Max. product width
700 mm
Max. product height
300 mm
External dimensions
2.
Connection exhaust air hose
Shrinking procedure
1.
1
2.
2
3.
approx. 200 liter
Weight
approx. 470 kg
3
Heating system
3.
90 mm
Water tank
Electrical connection
2.
length approx. 1.60 m /
1.90 m with roller tracks
Configuration features
3.
• optimal insulation protection through double-walled
stainless steel housing
• switchable heating elements guarantee efficiency and economy
• running speed of the automatic transport belt and working
direction are freely selectable
3 phases, 230 / 400 V, 50 Hz / 40 kW **
59 kW with additional heating
steam / electric heating
** Special voltages available on request
•
•
•
run-through switching without shrinking function
dry running and overflow protection, automatic
water filling system
programmable controller with touch function and timer
DRYER
T 1100 A
The T 1100 A dryer achieves optimal drying results through the
use of a high-performance fan and a movable fan nozzles.
Max. product width
650 mm
Max. product height
250 mm
External dimensions
0.90 x 1.25 x 1.50 m*
Weight
approx. 200 kg
High-pressure fan
3 kW, 26 m3/min.
Electrical connections
3 phases, 230 / 400 V, 50 Hz / 3.1 kW **
* width x depth x height
** Special voltages available on request
Configuration features
• automatic transport belt, easily removal for optimal
cleaning convenience
• product detection via photocell
• air nozzles can be aligned individually
• fan can be switched separately
• robust stainless steel construction, requires little
maintenance
• intuitive control unit
T 1600 A
In the model T 1600 A the drying results are improved at high
capacities through two high-performance fans and the flexibly
adjustable fan nozzles.
Max. product width
700 mm
Max. product height
300 mm
External dimensions
Connection exhaust air hose
length approx. 1.60 m /
1,90 m with roller tracks
90 mm
Weight
approx. 460 kg
High-pressure fan
6 kW, approx. 52 m3/min.
Electrical connections
3 phases, 230 / 400 V, 50 Hz
6.1 kW **
** Special voltages available on request
Configuration features
• automatic transport belt, easily removal for optimal
cleaning convenience
• product detection via photocell
• continuously variable setting of the running speed,
working direction freely selectable
• air stream of the high-performance nozzles the be aligned
individually
• stainless steel construction optimised for hygiene
• intuitive control panel
• run-through switching without drying is possible
INDIVIDUAL COMPONENTS
TB 1
CATEGORY: AUTOMATIC VACUUM MACHINES
Transport belt
Length
approx. 2.60 m
Belt width
0.70 m
Speed
approx. 1 m per second
External dimensions
1.00 x 2.65 x 0,85 - 1.20 m*
AS 2 / AS 3
Draining stations as alternatives
to the DT 1500 rotary plate.
External dimensions AS 2 1.00 x 0.74 x 0.80 - 1.10 m*
Weight
approx. 40 kg
External dimensions AS 3 1.50 x 0.74 x 0.80 - 1.10 m*
Weight
approx. 60 kg
DT 1500
Rotary plate
External dimensions
1500 mm, 0.80 - 1.10 m***
Weight
approx. 75 kg
Electrical connections
1 phase, 230 V, 50 Hz / 0.70 kW**
Direction and speed of rotation can be set
AT T 46 A
Manual dipping tank for
machines with manual
removal.
Dipping basket size
600 x 400 mm
Immersion depth
250 mm
External dimensions
0.70 x 0.67 x 1.45 m*
Weight
approx. 110 kg
Electrical connections
3 phases, 230 / 400 V, 50 Hz
9,5 kW **
AT 1
Packing table
External dimensions
1.50 x 0.87 x 0.80 - 0.95 m*
Gewicht
approx. 80 kg
All dimensions are approximate.
We reserve the right to make technical changes and
improvements without notice.
* width x depth x height
** Special voltages available on request
*** Other dimensions available on request
Helmut Boss Verpackungsmaschinen KG
Zum Wingert 5 · D-61352 Bad Homburg · Tel. +49 (0) 6172 457097 · Fax +49 (0) 6172 44139
www.vacuum-boss.com · info@vacuum-boss.com
AUTOMATIC VACUUM MACHINES
T ITAN-F 1000 A / XL
with automatic transport belt
The machines of the TITAN A series are ideally suited for
speeding up the packaging process through the automatic
transport belt.
Internal chamber dimensions
1015 x 800 x 280 / 210 mm*
Seal length
980 / 980 mm
Vacuum pump
160 / 250 / 300 m3/ h
External dimensions
1.33 x 1.13 x 1.1 m*
Weight
approx. 350 / 420 kg
Electrical connections
3 phases, 230 / 400 V, 50 Hz**
* Width x depth x height / effective height above the transport belt
** Special voltages available on request
980
980
650
Sealing system
Programmable sensor controller Z 3000
• intuitive control panel that is protected against sprayed water
• exact vacuum and gas sensor
• 99-programme memory
• vaporisation point detection, soft ventilation available
• quick stop button, button lock
• staged vacuum, vacuum shock function
• continuous running service program
Welding system
• high-pressure welding for optimal sealing pressure
• consistent results even with thicker types of bags
• standard double welding with double sealing seam
• optional separation of the bag overhang is possible
• individual initiation of the welding systems
• lifting mechanism without cables
Vacuum pump
• high-performance pump from Busch
• maximum vacuum value from 99.9 %
Transport belt
• automatic transport belt that is manually adjustable for height
• easy installation and dismantling for optimal cleaning conditions
• effective height above the transport belt up to 210 mm (optional)
• manual stainless steel roller track possible (optional)
• various pump sizes available (160 / 250 / 300 m3/h)
• pump in oxygen version possible
• external setup possible
Options / accessories
Gasification with long stainless steel nozzles · Simple cut-off sealing · Separately adjustable cut-off seal · Top/bottom sealing ·
Soft ventilation · Inspection glass in the lid · Automatic lid shift · Movable bridging roller track at the right and left side of the
machine · Control from the side or the rear at a stainless steel arm
LAYOUT VARIANTS TITAN-F 1000 A / XL
TITAN-F 1000 A / XL
The modular construction of our packaging lines allows adaptation to individual needs in steps. At the maximum expansion stage
we aim for a high capacity with the lowest amount of time required for operator attention. The module system allows integration
into existing conveying systems.
F 1000 A
AT T 77/6
T 1100 A
AS 2
1250 mm
Capacity: 1 vacuum machine,
parallel sealing
max. 960 bags per hour (230 x 350 mm)
max. 720 bags per hour (300 x 400 mm)
max. 240 bags per hour (400 x 500 mm)
1330 mm
800 mm
900 mm
Advantages
• cost-effective entry into the automation of packaging
• modular construction of the packaging line
• reduction of operator time required through short routes
F 1000 A
1000 mm
• compact and ergonomic construction
• increase in packaging capacity through automated roller belt
• modular expansion with up to two machines is possible
Capacity: 4 vacuum machines,
parallel sealing
max. 3.840 bags per hour (230 x 350 mm)
max. 2.880 bags per hour (300 x 400 mm)
max. 2,960 bags per hour (400 x 500 mm)
F 1000 A
TB 1
F 1000 A
AT T 1 6 0 0
T 1600 A
DT 1 5 0 0
1600 mm
1600 mm
1500 mm
700 mm
1330 mm
1000 mm
1330 mm
F 1000 A
200
mm
200
mm
3200 mm
100
mm
Advantages
• modular construction with the TB 1 transport belt and up to
four TITAN-F 1000 A / XL units is possible
• larger drying and shrinking tunnels possible
• reduction of operator time required through short routes
• integration into existing lines is possible
• maximum economy and efficiency
• parallel welding beam construction offers increased
packaging capacity
• redundant system ensures process reliability
• modular expansion with up to eight machines is possible
INDIVIDUAL COMPONENTS
AT T 46 A
Manual dipping tank for machines with
manual removal
The ATT 46 A manual dipping tank offers an ideal entry into
shrink-bag packaging. The powerful heating system can be
adjusted by a thermostat that is protected against sprayed
water. The generously-sized manual pushbutton offers optimal
operating convenience.
Shrinking procedure
1
2
3
Configuration features
• optimal insulation protection through double-walled
stainless steel housing
• tipping dipping basket for easy cleaning
• user-friendly pushbutton
Dipping basket size
600 x 400 mm
Immersion depth
250 mm
External dimensions
0.70 x 0.67 x 1.45 m*
Weight
approx. 110 kg
Electrical connections
3 phases, 230 / 400 V, 50 Hz / 9.5 kW **
Heating system
Electric heating
* width x depth x height
** Special voltages available on request
• rollable plug-in unit, two rollers can be fixed
• thermostat that is protected against sprayed water
• powerful heating element
AT 1
packing table
The AT 1 packing table offers optimal support when filling bags.
All the required packaging materials can be sorted and put
down in a structured fashion.
The filling aid is especially suitable for the packaging of larger
pieces of meat and can be adjusted for height.
External dimensions
1.50 x 0.87 x 0.80 - 0.95 m *
Weight
approx. 80 kg
* width x depth x height
Optionally available
• Bow at the rear for bag box
• Bag box, small (for vacuum bags max. 300 x 400 mm)
• Bag box, large (for vacuum bags max. 400 x 600 mm)
• TE 9 filling aid made of stainless steel
• Insertion plate / undershelf (width approx. 350 mm)
INDIVIDUAL COMPONENTS
TB 1
CATEGORY: AUTOMATIC VACUUM MACHINES
Transport belt
Length
approx. 2.60 m
Belt width
0.70 m
Speed
approx. 1 m per second
External dimensions
1.00 x 2.65 x 0.85 - 1.20 m*
AS 2 / AS 3
Draining stations as alternatives to
the DT 1500 rotary plate.
External dimensions AS 2 1.00 x 0.74 x 0.80 - 1.10 m*
Weight
approx. 40 kg
External dimensions AS 3 1.50 x 0.74 x 0.80 - 1.10 m*
Weight
approx. 60 kg
DT 1500
Rotary plate
External dimensions
1500 mm, 0.80 - 1.10 m***
Weight
approx. 75 kg
Electrical connections
1 phase, 230 V, 50 Hz / 0.70 kW**
Direction and speed of rotation can be set
All dimensions are approximate.
We reserve the right to make technical changes and
improvements without notice.
* width x depth x height
** Special voltages available on request
*** Other dimensions available on request
Helmut Boss Verpackungsmaschinen KG
Zum Wingert 5 · D-61352 Bad Homburg · Tel. +49 (0) 6172 457097 · Fax +49 (0) 6172 44139
www.vacuum-boss.com · info@vacuum-boss.com
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