Classification: BR06-007 Reference: Date: NTB06-040 May 12, 2006 2004 – 2006 TITAN AND ARMADA; ABS AND/OR BRAKE WARNING LIGHT ON WITH DTC C1179 APPLIED VEHICLES: 2004 – 2006 Titan (A60) equipped with VDC 2004 – 2006 Armada (TA60) equipped with VDC IF YOU CONFIRM A customer reports: • The brake warning light is or was ON, and/or • The ABS warning light is or was ON, and/or • There is or was vibration* in the brake pedal while braking. * This vibration is the rapid consistent-speed pedal pulsation that is felt when the ABS is activated. ACTIONS • Make sure this bulletin applies (see Part 1 of the Service Procedure). • If this bulletin does not apply, refer to ASIST for further diagnostic information. IMPORTANT: The purpose of "ACTIONS" (above) is to give you a quick idea of the work you will be performing. You MUST closely follow the entire Service Procedure (starting on page 3) as it contains information that is essential to successfully completing this repair. Nissan Bulletins are intended for use by qualified technicians, not 'do-it-yourselfers'. Qualified technicians are properly trained individuals who have the equipment, tools, safety instruction, and know-how to do a job properly and safely. NOTE: If you believe that a described condition may apply to a particular vehicle, DO NOT assume that it does. See your Nissan dealer to determine if this applies to your vehicle. 1/22 CLAIMS INFORMATION Submit a Primary Part (PP) type line claim using the following claims coding: If DTC C1179 is stored: DESCRIPTION PFP OP CODE SYM DIA FRT Reprogram VDC Control Unit (1) PX31AA HD 32 0.6 hrs (1) Reference the CONSULT-II printout and use the indicated ABS/VDC Control Unit P/N as the PFP. AND, if Steps 2 through 8 in Part 1 of the Service Procedure have been performed to obtain DTC C1179: DESCRIPTION Combination Op Code OP CODE PX311A FRT 0.1 hrs NOTE: DTC C1179 MUST be stored or this Bulletin does not apply. 2/22 SERVICE PROCEDURE There are 4 parts to this service procedure. They must be done in order. Part 1: Make sure DTC C1179 is, or can be, stored in ABS self diagnosis. • Go to page 4 for this part of the service procedure. Part 2: Download special VDC Reprogramming Data from ASIST onto your standard 8 MB (orange) Reprogramming Card. • Do NOT use the 16 MB (orange) “QR25 Campaign ECM Software” Card (#J-44200-ECMR-16). If you use this card, it will be reformatted to an 8 MB card. • Go to page 5 for this part of the service procedure. Part 3: Reprogram the VDC Control Unit with the 8 MB (orange) Reprogramming Card (that now contains the downloaded VDC reprogramming data from ASIST). • Go to page 11 for this part of the service procedure. Part 4: Re-program the 8 MB (orange) Reprogramming Card back to its original format so it can be used for standard ECU reprogramming. • Refer to page 22 for this part of the service procedure. NOTE: These procedures should be performed in order by an OBD-II certified Technician. 16 MB (Orange) QR25 Campaign ECM Software Card 8 MB (Orange) Reprogramming Card OK NG (USE THIS CARD) (DO NOT USE THIS CARD) Insert with this side up (LCD side) Insert with this side up LCD ( side ) QR25 CAMPAIGN ECM SOFTWARE 16MB 16MB Additional cards can be ordered from TECH-MATE (J-44200-ECMR-16) TP050458a 3/22 Part 1: Make sure DTC C1179 is, or can be, stored in ABS self diagnosis. 1. Using CONSULT-II, check ABS Self Diagnosis. • If DTC C1179 is stored, this bulletin applies; go to Part 2 on the next page. • If DTC C1179 is not stored, go to the next step. 2. Turn the ignition OFF. 3. Make sure the transmission is in Park and the brake pedal is released. IMPORTANT: Do not push the brake pedal until step 6. 4. Start the engine and let it idle. • Keep the transmission in Park. 5. On CONSULT-II, select ABS Data Monitor. 6. Slowly push the brake pedal approximately 2 inches, then release. NOTE: 2 inches is approximately half-way between the pedal “free height” and “depressed height”. 7. Repeat step 6 ten times. • If DTC C1179 is detected (comes up on CONSULT-II), this bulletin applies; go to Part 2 on the next page. • If DTC C1179 is not detected, go to the next step. 8. Repeat steps 2 though 7. • If you have done steps 2 through 7 twice, and DTC C1179 is not detected, this bulletin does not apply. Go to ASIST for further diagnostic information. 4/22 Part 2: Download special ABS/VDC Reprogramming Data from ASIST onto your standard 8 MB (orange) Reprogramming Card. This part of the procedure involves two general steps: • Setting up • Download (transfer) data from ASIST into CONSULT-II (8 MB orange Reprogramming card). SETTING UP: Insert card into slot A (top) 1. Install the standard 8 MB (orange) Reprogramming Card into CONSULT-II. • Use slot A—top slot (see Figure 1). CAUTION: Do NOT use the 16 MB (orange) “QR25 Campaign ECM Software” Card (#J-44200-ECMR-16). If you use this card, it will be reformatted to an 8 MB card. Make sure card is fully seated TP010647 Figure 1 2. Connect the AC power supply to CONSULT-II. 3. Connect CONSULT-II to the ASIST PC with the special Ethernet cable (P/N 02002554 is printed on the cable). a. Connect one end to CONSULT-II at the “PC port”. b. Connect the other end to the ASIST PC at the “Ethernet card” connection port. 5/22 4. Confirm the CONSULT-II date and time are correctly set as follows: (This is necessary to provide a valid print-out for warranty claims.) a. With the 8 MB (orange) Reprogramming card in slot A, turn ON CONSULT-II. b. Touch SUB MODE c. Touch SET DATE (see Figure 2). 1) If the date is not correct, touch the MONTH, DAY or YEAR as needed. Then adjust it by using arrow keys. Once done, press SAVE, press BACK, and go to step d. 2) If the date is OK, press BACK and go to step d. SUB MODE VERSION SET DATE SET TIME CONFIGURE ETHERNET COMMUNICATIONS TEST LCD TEST DOWN MODE BACK LIGHT COPY TP030628 Figure 2 d. Touch SET TIME (see Figure 2). 1) If time is not correct, touch the HOUR, MINUTE or AM/PM as needed. Then adjust it by using arrow keys. After you are done, press SAVE, press BACK and go to step 5, next page. 2) If time is OK, press BACK and go to step 5, next page. IMPORTANT NOTE • If your ASIST PC has already been set up to perform ECU reprogramming, proceed to step 5 on the next page. • If you are unsure whether your ASIST PC has already been set up for ECU reprogramming, look in ASIST, under “CONSULT Utilities” – “CONSULT-II Info” – “NISSAN” – “ECU Reprogramming”. This will give you instructions for setting the Ethernet (IP) Address of the ASIST PC and CONSULT-II. You will need to do this before performing ECU reprogramming. 6/22 DOWNLOAD (TRANSFER) DATA FROM ASIST INTO CONSULT-II (8 MB Orange Card) 5. From the ASIST PC main menu screen, select CONSULT UTILITIES (see Figure 3). A U T O M O T I V E S E R V I C E I N F O R M AT I O N S U P P O R T T E R M I N A L 350Z Maxima Altima Sentra ASIST Headlines Quest Murano 1. Synchronize ASIST Nightly! Keep this system up-to-date! Armada The PC must be "ON" with internet access for the Auto-Synchronizer to work at the scheduled time. Pathfinder Xterra Be sure to check the "Latest Updates" everyday for new bulletins. Titan Frontier More 1. Synchronize Nightly 2. Satellite Radio Instructions + = New / Update! More TP050429 Figure 3 UTILITIES 6. From the "CONSULT UTILITIES" screen, select "ECU Reprog. Data" (see Figure 4). Software Updates AWD ECU /Reprog. ECM Reprog. ECM Data TCM • After you select "ECU Reprog. Data", the "ECU Reprogramming Data" screen will be displayed (see Figure 5, next page). Resident Version 3.2 Program card Calibrate UPDATE Capture Recorded Data TOUCH SCREE N Transfer files via RS232 Transfer files via LAN EXIT View Recorded Data Send Recorded Data Back Up Main Menu TP050430 Figure 4 7/22 NOTE: • This is a special ABS/VDC reprogram that uses an ID Code FOR THIS INCIDENT ONLY! • Step 7 (below) is different from the typical ECU Reprogramming procedure. 7. Select the new ABS/VDC Control Unit data as follows: a. Click on the Keypad button (see Figure 5). 350Z 2005 • Select a Model or Use the Keypad to Search by Code below 0 File(s)Selected Maxima 2004 Altima 2003 Sentra 2002 Quest 2001 Armada 2000 Pathfinder 1999 Murano 1998 Used Space 16MB Add Details: Xterra 8MB Titan Frontier Remove More More Search by Code (per bulletin only) KeyPad Back Up Show me Main Menu Continue TP050431 Figure 5 b. Keypad will appear (see Figure 6). c. Using the digit keys on the keypad, enter ID Code 060402. d. Then click the "Continue" button on the keypad. • 7 4 1 CLEAR After you click “Continue”, the “CAUTION” screen will appear (see Figure 7, next page). 8/22 8 5 2 0 9 6 3 DEL TP050437b Figure 6 e. Read the “CAUTION” screen carefully (see Figure 7). Then click “Okay”. CAUTION! Please Read: VDC REPROGRAMMING This will update the STANDARD 8 MB reprogramming card with special software and data for VDC reprogramming. After reprogramming the VDC, you must update the card again (using code 050602) for standard ECU reprogramming. Cancel Okay TP050432b Figure 7 8. Prepare CONSULT-II as follows (see Figure 8): a. Make sure: • CONSULT-II is OFF. • The 8 MB (orange) Reprogramming Card is inserted into CONSULT-II. • The A/C Power Adapter is securely connected to CONSULT-II. • The Ethernet Cable is securely connected to CONSULT-II and the PC port. b. Turn CONSULT-II ON. c. Select “Transfer Files via LAN”. NOTE: If you accidentally choose a menu option other than "Transfer Files via LAN"; turn CONSULT-II OFF, and then back ON as shown in Figure 8. d. Set the CONSULT-II unit down for now and go to your ASIST PC. Press & Hold 3.2 Resident Version Program card Calibrate Press & Release CH1 CH2 RS232 Transfer files via Transfer files via LAN EXIT CH1 CH2 CH2 CH1 CH2 Insert with this side up L(CD side) CH1 UPDATE N TOUCH SCREE reprogramming card • Insert A/C power adapter •• Connect Connect Ethernet cable to CONSULT-II and PC port Place and hold finger on screen while powering up. Release finger from screen (after 2-tone beep) Select Transfer file Via LAN Click “OKAY” Okay TP050434 Figure 8 9/22 • • CAUTION: DO NOT DISCONNECT THE ETHERNET CABLE UNTIL THE DATA TRANSFER IS COMPLETE (SEE FIGURE 10 BELOW). If the cable is disconnected before the data transfer is complete, you MUST restart the transfer (download) procedure; otherwise ABS/VDC damage can occur. If this happens accidentally; wait for ASIST to display an “error” message, then click on “OK”. Reconnect the cable, select “Backup”, then return to step 6 on page 7. 9. Transfer (download) data from ASIST into CONSULT-II. a. On the ASIST screen, click on "OKAY" (see Figure 8, previous page). b. Verify CONSULT-II IP Address (see Figure 9). Then click on “OK”. • • Connection Your IP address may differ based on the network configuration. Please verify CONSULT-II's IP Address: 192 After you click on “OK”, an ASIST screen will appear that shows the data transfer progress (see Figure 10 below). 168 1 2 Use alternate network card (if available) OK Cancel Note: Your IP address may differ based on the network configuration. TP050435a Figure 9 Dialog Segment Information 12% Currently 2 of 16 Cancel File Information Awaiting response from BURN 100% Bytes Transferred: 524288 Bytes TP050436 Figure 10 c. Wait until the data transfer is complete (see the CAUTION at the top of this page). • When the data transfer is complete, CONSULT-II will shut off automatically. d. Disconnect the A/C power cord and the Ethernet cable from CONSULT-II. 10/22 Part 3: Reprogram ABS/VDC Control Unit with 8 MB (orange) Reprogramming Card CAUTION: • Perform this operation in five (5) sections. DO NOT SKIP any of these sections. • The sections must be performed in order, 1 through 5. Section 1: Connect a battery charger and CONSULT-II to the vehicle. Section 2: Check all systems in “SELF-DIAG RESULTS” and erase any DTC(s). Section 3: Confirm the vehicle battery voltage and CONSULT-II “Charger Input”. Section 4: Perform ABS/VDC Control Unit Reprogramming. Section 5: Again, perform a check of all systems in “SELF-DIAG RESULTS” and erase any newly stored DTCs. 11/22 Section 1: Connect a battery charger and CONSULT-II to the vehicle. 1. Confirm the ignition switch is OFF. 2. Connect a battery charger to the vehicle battery. • Set the charger at a low charge rate (2-amp “trickle charge”). IMPORTANT You must connect a battery charger to the vehicle battery when performing ABS/VDC reprogramming. Permanent ABS/VDC damage can occur if you don’t. Connecting a vehicle battery charger will maintain: • Proper CONSULT-II power supply during reprogramming—very important if the CONSULT-II battery is low. • Vehicle battery voltage level—especially on late model vehicles where the cooling fans come on during reprogramming. 3. Connect CONSULT-II to the vehicle using the DLC-II cable with black Converter Box (see Figure 11). VERY IMPORTANT: • Make sure the DLC-II is pushed in straight and fully plugged in to the vehicle connector. • Make sure all other DLC-II cable connections (as shown in Figure 11) are connected properly. Power LED CONSULT-II Converter: J44200-50 DDL Port (on CONSULT-II) DLC-II Cable (J44200-40) CONSULT-II Pigtail (J44200-10) Converter Cable (PN: J44200-20) CH2 CH1 DDL Velcro strap TP020328a Figure 11 • • • • CAUTION Nissan requires the use of essential tools shown in Figure 11 when performing ABS/VDC reprogramming. J44200-10 “Pigtail” should not be removed from the CONSULT-II DDL Port. This “Pigtail” allows use of the stronger “quick disconnect” cable set. If cables are very often changed at the DDL Port (base) of the CONSULT-II unit, cable connector pin damage may result. If there is connector pin damage, ABS/VDC reprogramming may fail. Permanent damage to the ABS/VDC system can occur. 4. Continue with Section 2 on the next page. 12/22 Section 2: Check all systems in “SELF-DIAG RESULTS” and erase any DTCs. CAUTION: It is essential that you check all systems in “SELF-DIAG RESULTS” and erase any DTCs before performing the remaining sections of this procedure. 1. Remove the 8 MB orange card from CONSULT-II. 2. Install the 16 MB (red/white) Diagnostic Card into Slot A (top slot) of CONSULT-II (see Figure 12). Insert card into slot A (top) 3. Press START (Nissan BASED VHCL) 4. In “SELF-DIAG RESULTS”, check and erase any DTCs that are stored in the following vehicle systems: • • • • • • • ENGINE A/T ABS AIR BAG ALL MODE AWD/4WD (if applicable) DIFF LOCK (if applicable; 4WD Titan) AIR LEVELIZER (if applicable) Make sure card is fully seated TP010647 Figure 12 5. Turn the ignition switch to the OFF position and then turn CONSULT-II OFF. 6. Remove the red/white Diagnostic Card and insert the 8 MB orange Reprogramming Card into CONSULT-II. • The 8 MB reprogramming card should already have special ABS/VDC reprogramming data loaded into it (see Part 1 on page 3). 7. Turn the ignition switch ON (do not start the engine). • • CONSULT-II will turn ON automatically (see Figure 13). Confirm that all electrical loads* (except for the ignition) are OFF. * Headlights, defroster, A/C, audio (radio), video, cellular telephone, etc. NISSAN ELECTRONIC CONTROL UNIT REPROGRAMMING xxx VDC REPROG INITIATE ECU REPROGRAM SUB MODE LIGHT COPY TP050456a Figure 13 13/22 8. Roll down the driver's window part way, exit the vehicle, close the door, and hang the CONSULT II unit on the outside of the window (see Figure 14). • This step is necessary to make sure the CONSULT-II and DLC-II cable will not be disturbed during reprogramming. CONSULT-ii CAUTION: DO NOT connect the CONSULT-II AC power supply for Steps 1, 2, and 3 in Section 3 below. TP990875 Figure 14 9. Continue with Section 3 below. Section 3: Confirm the vehicle’s battery voltage and CONSULT-II “Charger Input” 1. Press SUB MODE, then select BATTERY CHARGE Battery Charging CONSULT-II Battery Voltage Elapsed Discharge Charge Time 00:01.02 00.00:00 00:01.02 Battery Voltage 2. Check the CONSULT-II’s “Charger Input” reading (see Figure 15). Charger Input 8.32 12.15 0% 0 Vehicle Battery Voltage MUST BE ABOVE 12.00 VOLTS! 100% 10 20 30 40 50 60 70 80 90 100 Battery Charge - IDLE Start Charging MODE Check Charger Input without AC power supply connected. Discharge & Charge BACK LIGHT COPY TP030625 Figure 15 NOTE: • “Battery Voltage” is the voltage level of CONSULT-II's battery. • "Charger Input" is the voltage level of the vehicle’s battery. (It MUST be above 12 volts.) 14/22 3. As mentioned, the “Charger Input” reading MUST be above 12 volts (see Figure 15, previous page). • A reading above 12 volts confirms; a. The DLC-II is properly connected to the vehicle, b. The vehicle battery voltage is sufficient for ABS/VDC reprogramming, and c. CONSULT-II has a sufficient power supply to perform ABS/VDC reprogramming. • If the vehicle’s battery voltage (“Charger Input”) is below 12 volts, one or more of the following may be the cause: a. The battery charger you hooked up in section 1 is not charging the battery (poor connection or it is not working). b. The DLC-II does not have a good connection to the vehicle (not straight). c. The DLC-II cable may have a malfunction (damaged wire or pins). d. The CONSULT-II Converter (J44200-50 / black box) is not working correctly (see Figure 11). CAUTION: • Do not attempt ABS/VDC reprogramming if the vehicle’s battery voltage is below 12 volts. • Permanent ABS/VDC damage can occur if the vehicle battery does not maintain the minimum voltage during ABS/VDC reprogramming. • If “Charger Input” is above 12 volts, power from the vehicle battery will keep CONSULT-II’s power supply at the correct level during reprogramming (see Figure 15). 4. Continue with Section 4 on the next page. 15/22 Section 4: Perform ABS/VDC Control Unit Reprogramming 1. Press BACK two times. 2. Press INITIATE ECU REPROGRAM (see Figure 16), then a. Press VDC b. Review all precautions c. Press NEXT NISSAN PRECAUTION SELECT TARGET ECU <PRECAUTION> 1. Make sure vehicle battery is properly charged. 2. Make sure all vehicle accessories are OFF. 3. Connect AC/DC power supply to CONSULT-II. (If CONSULT-II battery is properly charged, this can be omitted.) <REPROGRAMMING> 4. Execute ECU reprogram based on operation manual. 5. Touch ‘START’, the back light will turn off automatically and reprogramming will begin. VDC ELECTRONIC CONTROL UNIT REPROGRAMMING xxx VDC REPROG INITIATE ECU REPROGRAM SUB MODE LIGHT DOWN COPY BACK LIGHT COPY LIGHT BACK NEXT COPY TP050438a Figure 16 SELECT ECMROG P RAM To: 47660-ZC31C / ZC32C / ZC33C / ZC61C / ZC62C / ZC63C / ZH31C / ZH71C / ZH72 C A60 / TA60 / JA60 3. Select the program data (see Figure 17). CHECK ECU P/N BACK LIGHT COPY TP050439a Figure 17 16/22 4. The "REPROGRAM START" window should appear (see Figure 18). REPROGRAM START NOTE: If you get an error message, refer to the ECU Reprogramming Software Operations Manual *. READY TO INSTALL NEW DATA. PRESS ‘START’ TO BEGIN. \\\ CAUTION \\\ LOW BATTERY CONDITION MAY CAUSE ECU DAMAGE. ALL ELECTRICAL LOADS MUST BE OFF DURING REPROGRAMMING. * This is found in ASIST under: CONSULT Utilities, CONSULT-II info. START MODE BACK LIGHT COPY TP050440 Figure 18 CAUTION DURING REPROGRAMMING: • Do not unplug CONSULT-II from the vehicle during reprogramming. Permanent ABS/VDC damage can occur. • Do not open any door or the trunk during reprogramming. • On some vehicles, the cooling fans may come on during reprogramming. This is a normal condition. Do not disconnect the cooling fans. Forgetting to reconnect them may cause severe engine damage. A vehicle battery charger is needed* to maintain the battery voltage level during reprogramming. * You should have hooked up a battery charger in Section 1. 17/22 5. Press START. See Figure 18, previous page. • After a few seconds, the window shown in Figure 19 will appear. • The screen backlight in CONSULT-II will now turn OFF. • When the screen backlight goes OFF, ABS/VDC reprogramming has started. NOTE: This process will take from 4 to 5 minutes. REPROGRAMMING TRANSFERING... TP050441 Figure 19 CAUTION: You must leave the vehicle and the CONSULT-II unit “undisturbed” (don’t touch) until reprogramming is complete. NOTE: If the CONSULT-II screen gives you an error message “Unmatch of Vehicle Data”: • You tried to reprogram with incorrect reprogramming data, or • You are trying to reprogram with the same file that is already in the ABS/VDC control unit. For your reference, the old and new ABS/VDC Control Unit part numbers for vehicles equipped with VDC are listed on the next page. 18/22 ABS/VDC CONTROL UNIT PART NUMBERS APPLICATION OLD 47660-7S065 47660-7S220 47660-7S320 NEW 47660-ZC30C 47660-ZH31C 47660-ZH71C 2005 Titan 47660-ZC000 47660-ZH210 47660-ZH220 47660-ZC30C 47660-ZH31C 47660-ZH71C 2006 Titan 47660-ZC30B 47660-ZH72B 47660-ZC30C 47660-ZH72C 2004 Armada 47660-7S065 47660-7S010 47660-7S020 47660-7S110 47660-7S120 47660-ZC30C 47660-ZC31C 47660-ZC32C 47660-ZC61C 47660-ZC62C 2005 Armada 47660-ZC000 47660-ZC010 47660-ZC011 47660-ZC020 47660-ZC021 47660-ZC30C 47660-ZC31C 47660-ZC32C 47660-ZC61C 47660-ZC62C 2006 Armada 47660-ZC30B 47660-ZC31B 47660-ZC32B 47660-ZC61B 47660-ZC62B 47660-ZC30C 47660-ZC31C 47660-ZC32C 47660-ZC61C 47660-ZC62C 2004 Titan 19/22 6. When VDC Reprogramming is complete: a. CONSULT-II will display the screen shown in Figure 20. REPROGRAMMING TRANSFERING.. . • You will need to turn the ignition OFF for at least one full second and then turn the ignition back ON. Then press “OK” on the CONSULT-II screen. TURN IGN-OFF to ON THEN PUSH OK OK TP050442 Figure 20 b. CONSULT-II will automatically print out a report (see Figure 21). • ECU REP ROGRAMMING 03/01/2006 09:14 ##### COMPLETE #### # Attach the print-out report to the Repair Order for future reference. PART NUMBER 47660 - ZH72C Example ONLY, your screen may differ. PART NUMBER OF OLD 47660 - ZH72B START MODE BACK LIGHT COPY TP050372a Figure 21 7. Press BACK two times to return to the main menu. 8. Turn the ignition switch OFF and CONSULT-II OFF. 9. Continue with Section 5 on the next page. 20/22 Section 5: Again, perform a check of all systems in “SELF-DIAG RESULTS” and erase any newly stored DTC(s). 1. Remove the 8 MB orange Reprogramming Card from CONSULT-II. 2. Install the red/white Diagnostic Card into Slot A (top slot) of CONSULT-II. 3. Turn the ignition switch ON (do not start the engine). • CONSULT-II will turn ON automatically. • Confirm that all electrical loads* (except for the ignition) are OFF. * Headlights, defroster, A/C, audio (radio), video, cellular telephone, etc. 4. Press START (Nissan BASED VHCL). 5. In “SELF-DIAG RESULTS”, check and erase any DTC(s) in the below noted vehicle systems: IMPORTANT: You MUST press “ERASE” and “OK” in all systems (shown below) whether a DTC is displayed or not. This is required to complete the VDC reprogramming procedure, and it will make sure that all DTC(s) are erased. • • • • • • • ENGINE A/T ABS AIR BAG ALL MODE AWD/4WD (if applicable) DIFF LOCK (if applicable; 4WD Titan) AIR LEVELIZER (if applicable) 6. After all DTC(s) are erased: • Turn the ignition switch OFF. • Disconnect CONSULT-II and the CAN Cable from the vehicle connector. • Disconnect the battery charger from the vehicle. • Start the engine and make sure it runs properly and there are NO warning lights illuminated in the instrument panel. 7. Continue with Part 4 on the next page. 21/22 Part 4: Re-program the 8 MB (orange) Reprogramming Card back to its original format so it can be used for standard ECU reprogramming. 1. Remove the red/white diagnostic card from CONSULT-II and insert the 8 MB orange Reprogramming card. 2. Go to the ASIST terminal. 3. Follow steps in Part 1 of this bulletin to download (transfer) data from ASIST to CONSULT-II. • Use ID Code 050602. • This will re-program the 8 MB (orange) card to its original format so it can be used for standard ECU reprogramming. END 22/22 Copyright 2009 - 2015 Service Repair Solutions, Inc.