Material Description Resin Part Number Size Hardener† Part Number Size EpoxiCure™ 2 • Clear, general purpose epoxy system • 6hr cure time at room temperature • Mix Ratio: 4 parts resin : 1 part hardener by volume • <104°F [40°C] Peak Temperature • ~80 Shore D Hardness 20-3430-064 20-3430-128 64oz [1.9ℓ] 1gal [3.8ℓ] 20-3432-016 20-3432-032 16oz [0.48ℓ] 32oz [0.95ℓ] EpoHeat™ 2 • Transparent yellow epoxy system • Long pot-life allows product to be mixed in large batches • Mix Ratio: 4 parts resin : 1 part hardener by volume • 60min cure time in oven at 149ºF [65ºC] • <338°F [170°C] Peak Temperature • ~75 Shore D Hardness 20-3420-064 64oz [1.9ℓ] 20-3422-016 16oz [0.48ℓ] EpoThin™ 2 • Clear, very low viscosity epoxy system • 9hr cure time at room temperature • Mix Ratio: 2 parts resin : 1 part hardener by volume • <86°F [30°C] Peak Temperature • ~78 Shore D Hardness 20-3440-032 20-3440-128 32oz [0.95ℓ] 1gal [3.8ℓ] 20-3442-016 20-3442-064 16oz [0.48ℓ] 64oz [1.9ℓ] ™ Ep EpoKwick • Clear, fast curing epoxy system • 90min cure time at room temperature • Mix Ratio: 5 parts resin : 1 part hardener by weight • <293°F [145°C] Peak Temperature • ~82 Shore D Hardness 20-8136-128 1gal [3.8ℓ] 20-8138-032 32oz [0.95ℓ] Kit † 20-8128 EpoColor • Red epoxy system to highlight pores and cracks • 90min cure time at room temperature • Mix Ratio: 5 parts resin : 1 part hardener by weight • <293°F [145°C] Peak Temperature • ~82 Shore D Hardness Resin 32oz [0.95ℓ] Hardener 8oz [0.24ℓ] (also includes 20 paper cups, 20 stirring sticks and 12 SamplKups™ , 1.25in) 20-8129 ™ MOUNTING Epoxy Systems Resin 1gal [3.8ℓ] 20-8143-032 32oz [0.95ℓ] Hardener 32oz [0.95ℓ] 20-8144-008 8oz [0.24ℓ] *Refer to regional maps in footer for product availability † Restricted article, requires special packaging See pages I-IV for ordering information or visit www.buehler.com. 31 CASTABLE MOUNTING Acrylic Systems Material SamplKwick™ Description • Translucent, general purpose acrylic system • 5-8 minute cure time at room temperature • ~179°F [79°C] Peak Temperature • ~85 Shore D Hardness Resin Part Number Size Hardener† Part Number Size 20-3562 20-3566 20-3562-025 20-3562-100 20-3564 20-3568 20-3564-320 20-3564-640 1 lb [0.45kg] 5 lbs [2.3kg] 25 lbs [11.3kg] 100 lb [45kg] 12oz [0.36ℓ] 64oz [1.9ℓ] 2.5gal [9.5ℓ] 5gal [19ℓ] Kit† 20-3560 Resin 1 lb [0.45kg] Hardener 12oz [0.36ℓ] (also includes measuring scoop, 5 paper cups and 10 stirring sticks) VariKwick™ VariKleer™ VariDur™ • Blue, fast curing system • Moderate shrinkage and viscosity • ~5 minute cure time at room temperature • ~185°F [85ºC] Peak Temperature 20-3596 1kg • Clear, general purpose acrylic system - Requires pressure vessel for clear mounts • 5-15 minute cure time at room temperature • ~212°F [100°C] Peak Temperature • ~84 Shore D Hardness 203591 2, 3 203591002 2, 3 203591010 2, 3 • Grey, low viscosity acrylic system • 10 minute cure time at room temperature • ~170°F [77°C] Peak Temperature • ~85 Shore D Hardness 20-3572 20-3576 20-3597 Kit 20-3595 Resin 1kg Hardener 500mℓ 203592 2, 3 203592001 2, 3 203592005 2, 3 1kg 2kg 10kg 20-3590 Resin 2.2 lbs [1kg] Hardener 16.9oz [500mℓ] (also includes measuring scoop, 2 paper cups and 10 stirring sticks) 1 lb [0.45kg] 5 lbs [2.3kg] 20-3574 20-3578 12oz [0.36ℓ] 64oz [1.9ℓ] Kit† 20-3570 Resin 1 lb [0.45kg] Hardener 12oz [0.36ℓ] *Refer to regional maps in footer for product availability † Restricted article, requires special packaging Products available Worldwide unless noted by the following: 500mℓ 1ℓ 5ℓ Kit† (also includes measuring scoop, 5 paper cups and 10 stirring sticks) 32 500mℓ † 1 North & South America 2 Europe, Africa & Middle East 3 Asia Acrylic Systems (cont'd) VariDur 10 2, 3 Description • Semi transparent, low odor system • Low shrinkage, high viscosity • 8 minute cure time • 100ºC Peak Temperature Resin Part Number Size Hardener† Part Number Size 111027 2, 3 111031 2, 3 111029 2, 3 111033 2, 3 1kg 10kg 500mℓ 5ℓ MOUNTING Material Kit 111037 2, 3 Resin 1kg Hardener 500mℓ (also includes measuring scoop, 2 paper cups and 10 stirring sticks) VariDur 200 2, 3 • Dark blue, low odor system • Low shrinkage, high viscosity • 8 minute cure time • 100ºC Peak Temperature 111030 2, 3 111034 2, 3 1kg 10kg 111029 2, 3 111033 2, 3 500mℓ 5ℓ Kit 111039 2, 3 Resin 1kg Hardener 500mℓ (also includes measuring scoop, 2 paper cups and 10 stirring sticks) VariDur 3000 • Blue, mineral filled acrylic system • Hardest castable mounting system • 15-30 minute cure time at room temperature • ~252°F [122°C] Peak Temperature • ~90 Shore D Hardness 203581 2, 3 203583 2, 3 1kg 10kg 203582 2, 3 203584 2, 3 500mℓ 5ℓ Kit† 20-3580 Resin 1kg Hardener 500mℓ (also includes measuring scoop, 2 paper cups and 10 stirring sticks) *Refer to regional maps in footer for product availability † Restricted article, requires special packaging Tips, Tricks & Techniques: Ring forms enable you to use castable mounting systems in central force mode. To use a ring form: 1. Place a ring form in an EPDM mounting cup 2. Place sample in cup 3. Fill with castable mounting compound of your choice 4. Remove EPDM up before grinding See pages I-IV for ordering information or visit www.buehler.com. 33 Mounting Consumables & Accessories Mounting Wax Thermoplastic Cement For adhering samples to glass slides or other specialty holders Pigments for castable systems For adhering samples to glass slides or other specialty holders 40-8150* Crystalbond 7 x 0.875in [178 x 22mm] 20-8145** Crystalbond LT 7 x 1 x 0.5in [178 x 25 x 13mm] 40-8100 (qty 12) Conductive Filler 20-8501 20-8502 20-8504 Blue, 1oz [3mℓ] Black, 1oz [3mℓ] Red, 1oz [3mℓ] 20-8196 Mold Release Powder 111068 2, 3 Release Agent Mold Release Spray 25g 20-3048 Silicone Mold Release 2oz [6mℓ] 8oz [237mℓ] 16oz [470mℓ] 32oz [950mℓ] 113022 2, 3 Paste P, 100g 113023† 2, 3 Spray, 200mℓ 2oz [45g] 20-3050-008 MetKleer™ Adhesive Bases 20-8188 4 x 5in [102 x 127mm] (qty 10) Paper Cups & Stirring Sticks 20-8177-100 20-8175 113030 2, 3 113031 2, 3 113034 2, 3 Paper Cups, 5oz [148mℓ] (qty. 100) Stirring Sticks, wooden (qty 1000) Paper Cups, 150mℓ (qty 50) Wall Holder for 113030 Stirring Sticks (qty 100) SO - Special Order. Items may have long lead times and minimum orders. * Flows at 250ºF [121ºC] ** Flows at 150ºF [54ºC] † Restricted article, requires special packaging 34 1 lb [0.45kg] Blue powdered dye for epoxy systems 2 lb [0.9kg] 20-8185-002† 20-8185-008† 20-8185-016† 20-8185-032† Enhances edge retention in castable mounting systems. EpoBlue Nickel-based filler makes castable mounting systems conductive 20-8500 Flat Edge Filler Products available Worldwide unless noted by the following: 1 North & South America 2 Europe, Africa & Middle East 3 Asia 8oz [0.24ℓ] Support Clips & Clamps SamplKlip Support Clip – Stainless Steel (qty 100)* SamplKlip I Support Clip – Plastic (qty 100)* For use with all mounting systems. Best when used with castable mounting systems. 20-4000-100 0.25 H x 0.550 W x 0.350in L [6 x 14 x 9mm], 0.575g MOUNTING Support clips are for use in supporting specimens during mounting. The weight and hardness of the clips should be considered when choosing a clip. The stainless steel SamplKlip™ is the heaviest clip, but may be too hard for use when preparing a soft material. The UniClip™ is the next heaviest clip and is softer, making it more compatible with soft materials. For metallic specimens that are to be etched after preparation, one of the polymer clips (SamplKlip I, Specimen Support Clip, or UniClip) is best to prevent interference with etching due to a stainless steel clip in contact with the specimen. 20-4100-100 0.25 H x 0.475 W x 0.3in L [~6 x 12 x 8mm], 0.230g 20-4100-100S 0.25 H x 0.425 W x 0.25in L [~6 x 11 x 6mm], 0.230g Specimen Support Clip – Plastic (qty 1000)† Best when used with castable mounting systems. 20-4001-000 0.25 H x 0.290 W x 0.375in L [6 x 7 x 9.5mm], 0.145g UniClip Support Clip – Plastic (qty 100)† For use with all media. Orient with “legs” upward for compression mounting systems. 20-5100-100 0.4 H x 0.360 W x 0.500in L [10 x 9 x 13mm], 0.290g 113043 Black 2, 3 113068 Red 2, 3 113069 Green 2, 3 * Compatible with specimens up to 0.200in [5mm] thick † Compatible with specimens between 0.0035 – 0.090in [0.9 – 2.3mm] See pages I-IV for ordering information or visit www.buehler.com. 35 Ring Forms & Castable Molds Disposable Mounting Cups (qty 50) SamplKup™ (qty 12) can also be used as specimen caps 20-8280 20-8281 20-8282 20-8283 1in 1.25in 1.5in 2in 20-9178 20-8180 20-9181 20-9184 EPDM Mounting Cups (qty 5) 20-8181 20-8182 20-8183 20-8184 1in 1.25in 1.5in 2in 20-9177 20-9179 20-9182 20-9183 25mm 30mm 40mm 50mm Silicone Molds (qty 1) 20-8483 SO 60mm 20-8484 55 x 30 x 22mm 20-8485 70 x 40 x 22mm 1in 1.25in 1.5in 2in SO - Special Order. Items may have long lead times and minimum orders. EPDM Rectangular Molds (qty 1) Plastic Ring Forms for best results, use with epoxy systems 20-6185 2.5 x 1.4 x 1.8in [63 x 25 x 46mm] 20-6186 6 x 4 x 2in [150 x 100 x 50mm] 20-6187 6 x 3 x 1in [150 x 76 x 25mm] Ring Forms (qty 100) 20-8151-100 20-8152-100 20-8153-100 20-8154-100 1in 1.25in 1.5in 2in Blue Mounting Mold (qty 1) 2, 3 113001 113002 113003 113004 113005 36 Ø 25mm, 23mm H Ø 30mm, 25mm H Ø 32mm, 25mm H Ø 38mm, 25mm H Ø 40mm, 30mm H Products available Worldwide unless noted by the following: 1 North & South America 113006 113007 113010 113011 113012 Ø 50mm, 30mm H Ø 60mm, 35mm H 55 W x 30 D x 22mm H 70 W x 40 D x 22mm H 100 W x 50 D x 22mm H 2 Europe, Africa & Middle East 3 Asia