1
AQUALUMIN® III NICHELESS POOL LIGHT
INSTALLATION GUIDE
IMPORTANT SAFETY INSTRUCTIONS
READ AND FOLLOW ALL INSTRUCTIONS
SAVE THESE INSTRUCTIONS
Section
Contents
1. Installing a mounting bracket and light fixture during new vinyl pool construction...........3
2. Replacing light fixture in existing pools......................................................................7
3. Replacing a lamp only..............................................................................................10
Parts List / Replacement Part Kits........................................................................13-15
Minimum Qualifications
•
•
•
Licensed or Certified Electrician
Electrician or qualified pool person
Qualified pool service person
IMPORTANT NOTICE
This AquaLumin III Nicheless Pool Light will install only with the following AquaLumin III Nichless Pool
Light Mounting Brackets, manufactured after JUNE 6, 1994:
Vinyl Mounting Bracket Assembly 1" (P/N 78887800 - For more information see page 2)
Vinyl Mounting Bracket Assembly 3/4" (P/N 78887700 - For more information see page 2)
BACK VIEW
Housing
Housing
Mounting
Mounting
AquaLumin III Nichless Pool Light - Manufactured after June 6, 1994
WARNING! DO NOT install the AquaLumin III Nichless Pool Light in ocean salt water pools,
spas and hot tubs. The AquaLumin III Nichless Pool Light is designed for use in fresh water
pools, spas and hot tubs (including those using salt chlorine generators).
WARNING! THE LIGHT LENS MAY GET HOT WHEN IN USE. USERS SHOULD AVOID
CONTACT WITH THE LIGHT AS SERIOUS BURNS MAY RESULT FROM PROLONGED
CONTACT WITH THE LIGHT.
AQUALUMIN® III Nicheless Pool Light Installation Guide
2
Contact Technical Support at: (800) 831.7133
Web sites: visit www.pentairpool.com and www.staritepool.com
IMPORTANT NOTICE
Kits required for installation
Required for new installation (Contains all parts required to install light in a new installation)
78887700 3/4 inch conduit
78887800 1 inch conduit
The following part may be required for new light in an existing installation (Contains
only the mounting parts on the water side of the vinyl liner)
619547 Bracket Wall Mount Assembly
Follow these guidelines when installing Pentair Aquatic Systems Pool and Spa fixed luminaries:
Before Installing luminaries read the following:
WARNING! Always install a new lens gasket (see part number in User’s Guide), when ever
reassembling the light. Failure to do so may permit water to leak into the assembly which
could cause; (a) an electrical hazard resulting in death or serious injury to pool users,
installer, or others due to electrical shock, or (b) breakage of the lamp or lens, which
likewise could result in serious injury to pool user, installers, or bystanders, or in damage to
property.
REPLACE ANY CRACKED PROTECTIVE SHIELD (CRACKED LENS) WITH NEW LENS
AND GASKET.
•
•
FOR 12 VAC LUMINARIES: ALWAYS USE A SEPARATE SAFETY ISOLATION
TRANSFORMER TO POWER LUMINARIES. See diagram below.
Note: Connect all three light wires (or two light wires) to the corresponding circuit wires in
the Junction Box. For 3-wire connection; connect black wire to power, white wire to
common, and green wire to ground).
12 VAC LUMINARIES SPECIFICATION:
120VAC
, 50/60 Hz
Luminaires not suitable for direct mounting
on normally flammable surfaces (suitable
ONLY for mounting on non-combustible
surfaces.
Surface Mount
AQUALUMIN® III Nicheless Pool Light Installation Guide
3
Section 1: Installing a mounting bracket and light fixture during new vinyl
pool construction
WARNING
!
DO NOT install the AquaLumin® III Nichless Pool Light in ocean salt water pools, spas and hot tubs. The
AquaLumin III light is designed for use in fresh water pools, spas and hot tubs, including those using salt chlorine
generators).
DANGER!
RISK OF ELECTRICAL SHOCK OR ELECTROCUTION
This Nicheless light fixture must be installed by a licensed or certified electrician or a
qualified pool service person in accordance with the current National Electrical Code
and all applicable local codes and ordinances. Improper installation will create an
electrical hazard which could result in death or serious injury to pool users, installers or
others due to electrical shock and may also cause damage to property. Always disconnect power to the pool light at the circuit breaker before servicing the light. Failure to do
so could result in death or serious injury to serviceman, pool users or others due to
electrical shock.
A.
Preparatory steps which must be completed by the electrician before light is installed,
see Figure 1.
1. Be sure the electrical system of the pool conforms with the requirements of the current
National Electrical Code (NEC) and all local codes and ordinances. A licensed or certified
electrician must install the electrical system to meet or exceed those requirements before
the AquaLumin III Nicheless Pool Light is installed. Some of the requirements of the NEC
are listed on the next page.
TO GFCI, CIRCUIT
BREAKER AND
POWER SOURCE
4" MIN.
ABOVE DECK
RIGID CONDUIT
FOR PVC CONDUIT #8
GROUNDING WIRE
MUST BE USED
48"
MIN.
8" MIN. FROM BOTTOM
OF JUNCTION BOX
OR LOW VOLTAGE
TRANSFORMER TO
MAXIMUM WATER LINE
WATER
LEVEL
18" MIN. FROM WATER
TO TOP OF FACE RING
PILOT SCREW AT TOP
#8 AWG WIRE TO
EXISTING BONDING
CONNECTOR
MOUNTING HUB
Figure 1
TOP OF FACE RING
CORRESPONDS
TO CENTER OF
MOUNTING HUB
IMPORTANT:
e bottom
DO NOT install the light in the
of the pool/spa surface, with tthe light
Y INSTALL
beam pointing upward. ONLY
ol/spa wall,
o
pool/spa
the light in the side of the poo
o
position.
rrizontal positi
horizontal
with the light beam in the hor
AQUALUMIN® III Nicheless Pool Light Installation Guide
4
Section 1: Installing a mounting bracket and light fixture during new vinyl
pool construction (Continued)
AquaLumin® III Nicheless Pool Light is installed. Some of the requirements of the NEC are listed
below.
a. The lighting circuit must have a Ground Fault Circuit Interrupter (GFCI), and have an
appropriately rated circuit breaker.
b. The mounting bracket and mounting hub must be properly installed so that the top
edge of the face ring of the Nicheless Light is at least 18 inches below the surface of
the water in the pool. The top of the face ring will line up with the center of the Plastic
Mounting Hub, see Figure 1 on page 3.
c. If using plastic conduit, install PVC conduit adapter (provided) before installing plastic
mounting hub. Use only recommended sealant for PVC/ABS threads. Position mounting
hub over hole with the word “TOP” at the top, and secure with mounting flange and two (2)
hex nuts and lock washers. Tighten hex nuts evenly with equal torque.
When non-metallic conduit (PVC) is used, a No. 8 AWG bonding/grounding wire must
be installed through the conduit from the Junction Box to the bonding/grounding lug on the
mounting bracket (see Figure 3). Seal the wire/lug connection with a listed sealant such
as 3M™ Scotchcast™ Potting Kit 2136 or equivalent, to protect the connection from
possible pool water corrosion. See 680.23 (D).
2. The junction box or the low voltage transformer shall be located at least 8 inches above the
maximum water line and at least 4 inches above the ground level or pool deck whichever
provides the greater elevation. The junction box shall be no less than 48 inches from the
inside wall of the pool, unless separated from the pool by a solid fence, wall or other
permanent barrier. See NEC 680.24
3. The light fixture and all metal items within five (5) feet of the pool must be properly
electrically bonded using a No. 8 AWG wire (see Figure 2). The connection point for the #8
AWG is located at the rear of the mounting assembly. See NEC 680.26.
Grounding lug
for #8 AWG
grounding wire
for use with
PVC conduit
Bonding Wire.
Figure 2
AQUALUMIN® III Nicheless Pool Light Installation Guide
Grounding Wire.
Figure 3
5
B. Perform the following steps after the electrical system requirements are met
(see Section 1A (page 3) for requirements)
1. Locate position on a vertical wall where light is to be installed. The top of the light face ring
must be 18 inches below normal water level as required by NEC Article 680.23 (5).
2. Cut or punch a three (3) inch diameter hole through pool wall with center 18 inches below
normal water level for mounting hub and mounting bracket installation.
3. If using plastic conduit, install PVC conduit adapter (provided) before installing plastic
mounting hub. Use only recommended sealant for PVC/ABS threads. Position mounting hub
over hole with the word “TOP” at the top, and secure with mounting flange and two (2) hex
nuts and lock washers. Tighten hex nuts evenly with equal torque.
When non-metallic conduit (PVC) is used, a No. 8 AWG bonding/grounding wire must be
installed through the conduit from the Junction Box to the bonding/grounding lug on the
mounting bracket (see Figure 4). Seal the wire/lug connection with a listed sealant such as
3M™ Scotchcast™ Potting Kit 2136 or equivalent, to protect the connection from possible
pool water corrosion. See 680.23 (D).
NOTE: Attach the stainless steel mounting bracket temporarily to ABS mounting hub.
Perfect top and bottom alignment of ABS hub will be easier.
CAUTION: Remove mounting bracket before liner is installed. Failure to
remove mounting bracket can damage the liner during installation.
Grounding lug
for #8 AWG
grounding wire
for use with
PVC conduit
Grounding Wire.
Figure 4
AQUALUMIN® III Nicheless Pool Light Installation Guide
6
Section 1: Installing a mounting bracket and light fixture during new vinyl
pool construction (Continued)
4. Before installing liner, be sure gasket is firmly attached to mounting hub. After liner is
installed and properly stretched into position, locate bolt holes in hub and punch liner for
four bracket mounting bolts.
Install the mounting spacer
against the liner and hold in
position with mounting bracket.
Secure with four (4) bracket
mounting bolts and washers.
5. Wrap a length of the cord up to a
maximum of eight (8) feet long
on the back of the light
assembly. Wind a maximum of
three (3) wraps of cord so the
last wrap stops at the top of the
light. This extra cord allows you
to bring the light out of the pool
to install a new lamp and for
servicing.
Figure 5.
NOTE: Leave 2" to 3" of slack cord at the top so that the light may be tipped back for
removal.
6. Feed the remaining cord through the conduit hole in the mounting hub. Place hook
mounting bracket over the pin on the bottom of the mounting bracket and press down
lightly to secure in place. Secure at the top of the light with the captive screw. When
installed properly, the housing spacer should fill any gap between the pool wall and the
light.
7. Cut the cord at the junction box, leaving at least six (6) inches of cord to make
connections.
8. Strip 6 inches of the outer cord jacket to expose the three insulated wires. Be careful not to
damage the insulation on the three inner wires.
9. Connect cord to electrical wires at Junction Box, be careful to not pull the three (3) in. of
slack cord at the light through the conduit when connecting the wires. All wiring should be
connected to a Class A Ground Fault Circuit Interrupter (GFCI), in accordance with
electrical codes, see Section 1.A.1.a on page 3.
AQUALUMIN® III Nicheless Pool Light Installation Guide
7
Section 1: Installing a mounting bracket and light fixture during new vinyl
pool construction (Continued)
10.
Connect all three wires to the corresponding circuit wires in the junction box and secure
the junction box cover in place.
11.
For lights with 2-conductor cords only (no ground wire) connect two wires to the
corresponding circuit wires in the Junction Box, black wire to power, white wire to common
and secure the Junction Box cover in place.
WARNING: Never operate the AquaLumin® III Nicheless Pool Light for more than
10 seconds unless it is totally submerged in water. Without total submersion, the light
assembly will get extremely hot, which may result in serious burns or in breakage of
the lamp or lens. This may result in serious injury to pool users, installer, or bystanders, or in damage to property.
WARNING: Use only the special stainless steel captive screw (see Light
Assembly Parts, item 4, on page 14) provided with this AquaLumin III pool light.
This screw mounts and electrically grounds the housing securely to the AquaLumin
III pool light fixture. Failure to use the screw provided could create an electrical
hazard which could result in death or serious injury to pool users, installers or others
due to electrical shock.
12.
Before operating the light for more than 10 seconds, fill pool until the AquaLumin III pool
light fixture is completely submerged in water. To check for proper operation, turn on main
switch or circuit breaker, as well as the switch which operates the AquaLumin III pool
light.
C. Winterizing: Light should be left in place for winterization.
AQUALUMIN® III Nicheless Pool Light Installation Guide
8
Section 2: Replacing light fixture in existing pools
WARNING: Use only the special stainless steel captive screw (see Light
Assembly Parts, item 4, on page 15) provided with this AquaLumin® III Pool Light. This
screw mounts and electrically grounds the housing securely to the Nicheless fixture.
Failure to use the screw provided could create an electrical hazard which could result in
death or serious injury to pool users, installers or others due to electrical shock.
IMPORTANT NOTICE
This AquaLumin III pool light will install only with the following AquaLumin III pool
light Mounting Brackets, manufactured after JUNE 6, 1994.
DANGER!
RISK OF ELECTRICAL SHOCK OR ELECTROCUTION
This Nicheless light fixture must be installed by a licensed or certified electrician or
a qualified pool service person in accordance with the current National Electrical
Code and all applicable local codes and ordinances. Improper installation will
create an electrical hazard which could result in death or serious injury to pool
users, installers or others due to electrical shock and may also cause damage to
property. Always disconnect power to the pool light at the circuit breaker before
servicing the light. Failure to do so could result in death or serious injury to serviceman, pool users or others due to electrical shock.
Description
Part Number
AquaLumin III Vinyl Mounting Bracket Assembly 1" 78887800
AquaLumin III Vinyl Mounting Bracket Assembly 3/4" 78887700
A. The following are preparatory steps which must be completed by the electrician or
qualified pool service person before replacing light fixture, see Figure 7 on page 9.
1. Verify the pool meets the requirements of the current National Electrical Code and all local
codes and ordinances. A licensed or certified electrician must install the electrical system to
meet or exceed those requirements before the Nicheless Light is installed. Some of the
requirements of the current National Electrical Code which the pool's electrical system must
meet are as follows:
a. The lighting circuit must have a Ground Fault Circuit Interrupter (GFCI), and an
appropriately rated circuit breaker.
AQUALUMIN® III Nicheless Pool Light Installation Guide
9
Section 2: Replacing light fixture in existing pools (Continued)
b. The junction box or the low voltage transformer shall be located at least 8 inches
above the maximum water line and at least 4 inches above the ground level or pool
deck whichever provides the greater elevation. The junction box shall be no less than
48 inches from the inside wall of the pool, unless separated from the pool by a solid
fence, wall or other permanent barrier. See NEC 680.24
c. The light fixture and all metal items within five (5) feet of the pool must be properly
electrically bonded using a No. 8 AWG wire. The connection point for the #8 AWG is
located at the rear of mounting hub assembly. See NEC 680.26
d. The mounting bracket must be properly installed so that the top edge of the face ring
of the Nicheless Light is at least 18 inches below the surface of the water in the pool,
see Figure 6.
2. Consult the local building department to be certain that the pool's electrical system meets
all applicable requirements.
3. Install this light fixture only in a Pentair Aquatic Systems mounting bracket. Mounting
brackets made by other manufacturers may not provide proper bonding and grounding
connections.
TO GFCI, CIRCUIT
BREAKER AND
POWER SOURCE
48"
MIN.
4" MIN.
ABOVE DECK
8" MIN. FROM BOTTOM
OF JUNCTION BOX
OR LOW VOLTAGE
TRANSFORMER TO
MAXIMUM WATER LINE
WATER
LEVEL
RIGID CONDUIT
18" MIN. FROM WATER
TO TOP OF FACE RING
FOR PVC CONDUIT #8
GROUNDING WIRE
MUST BE USED
PILOT SCREW AT TOP
#8 AWG WIRE TO
EXISTING BONDING
CONNECTOR
TOP OF FACE RING
CORRESPONDS
TO CENTER OF
MOUNTING HUB
MOUNTING HUB
IMPORTANT:
e bottom
DO NOT install the light in the
of the pool/spa surface, with tthe light
Y INSTALL
beam pointing upward. ONLY
ol/spa wall,
o
pool/spa
the light in the side of the poo
o
position.
rrizontal positi
horizontal
with the light beam in the hor
Figure 6
AQUALUMIN® III Nicheless Pool Light Installation Guide
1 0
Section 2: Replacing light fixture in existing pools (Continued)
B. Replacing light fixture after electrical system requirements are met
1. Turn off main electrical switch or circuit breaker, as well as the switch which operates the
Nicheless Light.
WARNING: Failure to bring the pool's electrical system up to code requirements
before installing this AquaLumin® III Nichless Pool Light will create an electrical hazard
which could result in death or serious injury to pool users, installers, or others due to
electrical shock, and may also cause damage to property.
2. To remove light assembly, remove captive screw at top of housing, remove light assembly
from mounting bracket, and place assembly on deck. Take care not to scratch the lens.
3. Remove junction box cover, disconnect the light fixture wires, and pull the cord through the
conduit.
4. Feed the new light fixture cord through the conduit from the AquaLumin III pool light fixture
to the junction box.
NOTE: Depending on the length of the conduit, special tools may be required to pull the
cord through the conduit.
5. Wrap a length of the cord up to a maximum of eight (8) feet long on the back of the light
assembly. Wind a minimum of three (3) wraps of cord so that the last wrap stops at the top
of the light. This extra cord allows you to bring the light out of the pool for installation of a
new lamp and for servicing.
NOTE: Leave 2" to 3" of slack cord at the top so that the light may be tipped back for
removal.
6. Feed the remaining cord through the conduit hole in the mounting hub. Place hook
mounting bracket over pin on the bottom of the mounting bracket and press down lightly to
secure into place. Secure at top of the light with the captive screw.
7. Cut the cord at the junction box, leaving at least six (6) inches of cord to make
connections.
8. Strip six (6) inches of the outer cord jacket from the cord to expose the three insulated
wires. Be careful not to damage the insulation on the three inner wires.
9. Connect cord to electrical wires at Junction Box, be sure not to pull the three (3) inches of
slack cord at the back of the light through the conduit when connecting the wires. All wiring
should be connected to a Class A GFCI in accordance with electrical codes, see Section
2.A.1.a on page 7.
10. Connect all three wires to the corresponding circuit wires in the junction box and secure the
junction box cover in place.
11. Before operating the light for more than 10 seconds, fill pool until the AquaLumin III pool
light is completely submerged in water. To check for proper operation, turn on main switch
or circuit breaker, as well as the switch which operates the Nicheless Light.
AQUALUMIN® III Nicheless Pool Light Installation Guide
1 1
Section 3: Replacing a lamp only
The following steps may be performed by a qualified pool service person or a homeowner.
NOTE: Use ONLY the Pentair Aquatic Systems Bulb Replacement Kit when relamping (P/N 600139 12V/100W or P/N 600138-120V/250W). See relamping installation instructions provided with the light.
WARNING Never operate this AquaLumin® III Nichless Pool Light for more than 10
seconds unless it is totally submerged in water. Without total submersion, the light assembly
will get extremely hot, which may result in serious burns or in breakage of the lamp or lens.
This may result in serious injury to pool users, installer, or bystanders, or in damage to property.
WARNING Use only the special stainless steel pilot screw (see Light Assembly
Parts, item 4, on page 14) provided with this Nicheless Light. This screw mounts and electrically grounds the housing securely to the AquaLumin® III pool light fixture. Failure to use the
screw provided could create an electrical hazard which could result in death or serious injury
to pool users, installers or others due to electrical shock.
DANGER!
RISK OF ELECTRICAL SHOCK OR ELECTROCUTION
Always disconnect power to the pool light at the circuit breaker before servicing the
light. Failure to do so could result in death or serious injury to installer, serviceman,
pool users, or others due to electrical shock.
1. Turn off main electrical switch or circuit breaker as well as the switch which operates the
Nicheless Light.
2. Unscrew the captive screw on the top of the light, then tilt the top of the light out from the
wall and lift the bottom of the light out of the bracket. Unwind the excess cable that is
stored in the back of the light.
3. Place the light face down on the deck on a flat soft clean surface. Take care not to scratch
the lens.
4. Using a Phillips head screwdriver, loosen (do not remove) all ten 10 screws on the back of
the light.
5. Using a Phillips head screwdriver, remove the two (2) screws located at the TOP
(12 o'clock) and BOTTOM (6 o'clock) on the back of the light.
6. While holding the glass lens and plastic face ring, turn the light over. Rotate the face ring
in a counter-clockwise direction such that the heads of the sealing screws align with the
large circular holes of the keyways slots. Lift the plastic face ring away from the housing to
remove the lens and lens gasket.
7. To remove the lens and lens gasket, gently pull on the tabs located around the perimeter of
the lens gasket. This will allow air to enter the housing and will assist with removal of the
lens.
AQUALUMIN® III Nicheless Pool Light Installation Guide
1 2
Section 3: Replacing a lamp only (Continued)
WARNING: Be sure power is OFF before installing or removing lamp. Allow lamp to cool
before relamping. This light fixture uses a Halogen Quartz lamp. Do Not touch lamp with bare
hands, this may severely reduce its life. Use the plastic furnished with the replacement lamp to
eliminate finger prints from getting on lamp.
8. To remove the lamp:
a. Place the light in front of you so that the captive screw hole is at the top, and the lamp
is in a horizontal position.
b. Grasp the lamp on the right side.
c. Push the lamp to the left, compressing the spring in the spring loaded lamp socket,
until the right side of the lamp comes free from the fixed socket end.
9. Install the new lamp by performing step 8, a through c, in reverse order. NOTE: Select
proper lamp for either 12 volt or 120 volt applications. Take care not to touch the halogen
bulb with bare hands.
WARNING Always install a new lens gasket, part number 619599Z, whenever
reassembling the light. Failure to do so may permit water to leak into the assembly which
could cause; (a) an electrical hazard resulting in death or serious injury to pool users,
installer, or others due to electrical shock, or (b) breakage of the lamp or lens, which
likewise could result in serious injury to pool user, installers, or bystanders, or in damage
to property.
10. Never reuse the old lens gasket when reassembling the light. Replace the old lens gasket
with a new genuine Pentair Aquatic Systems AquaLumin® III Pool Light lens gasket (P/N
619599Z), provided in the Bulb Replacement Kit. The orientation of the tabs on the lens
gasket is not important.
11. Replace the eight (8) sealing screws left in the face ring with eight (8) new sealing screws
provided in the Bulb Replacement Kit. NOTE: Install the new sealing screws in the same
location as those removed, leaving "TOP" (12 o'clock) and "BOTTOM" (6 o'clock) open.
12. Reinstall the lens gasket, lens and plastic face ring. While replacing the lens, be sure the
tabs around the perimeter of the lens gasket are not under the flange of the lens. Orientate
the lens so that the word "TOP" is aligned with the captive screw hole. When reinstalling
the plastic face ring, align the heads of the sealing screws with the large circular holes of
the keyway slots. Press down on the plastic face ring and rotate in the clockwise direction
until the sealing screws interfere with the housing (at the end of the slot).
AQUALUMIN® III Nicheless Pool Light Installation Guide
1 3
Section 3: Replacing a lamp only (Continued)
13. While holding the glass lens and plastic face ring, turn the light over and place it face down
on a flat soft clean surface. Be careful not to scratch the lens.
14. Insert one new sealing screw, provided with the Bulb Replacement Kit, through the circular
hole located at the TOP (12 o'clock) of the back of the housing and loosely tighten it into
the face ring. Insert the remaining new sealing screw through the circular hole located at
the BOTTOM (6 o'clock) of the back of the housing and loosely tighten it into the face ring.
The BOTTOM (6 o'clock) circular hole is accessible through a hole drilled in the center of
the hook mounting bracket.
15.
Continue to tighten all the sealing screws into the face ring. It is recommended that
opposing sealing screws be tightened in order (12 o'clock and 6 o'clock; 3 o'clock and 9
o'clock, etc.) to the recommended torque of 10-15 in-lbs. This provides even pressure on
the lens and lens gasket and creates a seal between the environment and the inside of the
light fixture.
16.
Wrap a length of the cord up to a maximum of eight (8) feet long on the back of the light
assembly. Wind a maximum of three (3) wraps of cord so that the last wrap stops at the
top of the light. This extra cord allows the light to be brought out of the pool for servicing.
NOTE: Leave 2" to 3" of slack cord at the top so that the light may be tipped back for
removal.
WARNING Always install a new lens gasket, part number 619599Z, whenever
reassembling the light. Failure to do so may permit water to leak into the assembly which
could cause; (a) an electrical hazard resulting in death or serious injury to pool users,
installer, or others due to electrical shock, or (b) breakage of the lamp or lens, which
likewise could result in serious injury to pool user, installers, or bystanders, or in damage
to property.
17.
Feed the remaining cord through the conduit hole in the mounting hub. Place the hook
mounting bracket over the pin on the bottom of the mounting bracket. Press down
lightly to secure in place. Secure at the top of the light with the captive screw.
18. Before operating the light for more than 10 seconds, be sure the Nicheless Light is
completely submerged in water. To check for proper operation, switch on the main switch
or circuit breaker, as well as the switch which operates the Nicheless Light.
WARNING Use only the special stainless steel captive screw (see Light
Assembly Parts, item 4, on page 14) provided with this Nicheless Light. This screw
mounts and electrically grounds the housing securely to the AquaLumin® III Nichless
Pool Light fixture. Failure to use the screw provided could create an electrical hazard
which could result in death or serious injury to pool users, installers or others due to
electrical shock.
AQUALUMIN® III Nicheless Pool Light Installation Guide
1 4
Vinyl Liner Mounting Bracket Parts
Models 250 watt / 120 volt and
100 watt / 12 volt (transformer required)
Vinyl Liner Replacement Parts
Item
Part
Number
1
2
3
4
5
6
7
8
619547
619548
619549
619550
78872600
619617
86001800
78887800
9
Description
Wall mounting bracket assembly
Metal bracket cup assembly
Mounting hub 3/4 in. assembly
Mounting hub 1 in. assembly
Mounting spacer
Housing spacer
Nipple, 1 in.
Housing fixture vinyl 1 inch
(includes 1, 2 & 4) Complete kit.
78887700 Housing fixture vinyl 3/4 inch
(includes 1, 2 & 3) Complete kit.
AQUALUMIN® III Nicheless Pool Light Installation Guide
1 5
Light Assembly Parts
1
Replacement Part Kits
600138
Bulb replacement kit 120V / 250W
619484 - Bulb (120V/250W) Qty. 1
619599 - Lens gasket Qty. 1
619792 - Sealing screws Qty. 10
600139
Bulb replacement kit 12V / 100W
619584 - Bulb (12V/100W) Qty. 1
619599 - Lens gasket Qty. 1
619792 - Sealing screws Qty. 10
600141
Lens replacement kit
619797 - Lens
Qty. 1
619599 - Lens gasket Qty. 1
619792 - Sealing screws Qty. 10
619599Z
Gasket replacement kit
619599 - Lens, gasket Qty. 1
2
3
4
5
6
AquaLumin III Replacement Parts
Item
1
2
3
4
5*
6
Part
Number
Description
619601
619632
619797
619599Z
78889900
619584
619484
619792
Face ring (white)
Face ring (black)
Lens
Lens gasket
Captive screw
Halogen lamp 12 volt /100 watt
Halogen lamp 120 volt / 250 watt
Sealing screws (10 required)
Note: (*) Sold in Bulb Replacement Kits 600139
and 600138, Lens Replacement Kit 600141.
AQUALUMIN® III Nicheless Pool Light Installation Guide
1 6
1620 HAWKINS AVE., SANFORD, NC 27330 • (919) 566-8000
10951 WEST LOS ANGELES AVE., MOORPARK, CA 93021 • (805) 553-5000
WWW.PENTAIRPOOL.COM
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and/or registered trademarks of Pentair Water Pool and Spa, Inc. and/or its affiliated companies in the United States
and/ or other countries. 3M™ and Scotchcast™ are trademarks of 3M Company Corporation. Unless expressly noted,
names and brands of third parties that may be used in this document are not used to indicate an affiliation or
endorsement between the owners of these names and brands and Pentair Water Pool and Spa, Inc. Those names and
brands may be the trademarks or registered trademarks of those third parties. Because we are continuously improving
our products and services, Pentair reserves the right to change specifications without prior notice. Pentair is an equal
opportunity employer.
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© 2014 Pentair Aquatic Systems. All rights reserved. This document is subject to change without notice.
P/N 99460100 REV M 10/14
AQUALUMIN® III Nicheless Pool Light Installation Guide
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