SERVICE MANUAL
FRYMASTER BIRE14/MRE14 SERIES
ELECTRIC FRYER
This equipment chapter is to be
installed in the Fryer Section of the
Equipment Manual.
FOR YOUR SAFETY
Do Not Store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
MANUFACTURED
BY
P.O. BOX 51000
SHREVEPORT, LOUISIANA 71135-1000
PHONE: 1-318-865-1711
TOLL FREE: 1-800-551-8633
1-800-24 FRYER
FAX: 1-318-688-2200
Frymaster L.L.C., 8700 Line Avenue 71106
P.O. Box 51000, Shreveport, Louisiana 71135-1000
PHONE 318-865-1711
FAX 318-219-7135
PRINTED IN THE UNITED STATES
www.frymaster.com
SERVICE HOTLINE
1-800-24-FRYER
email: service@frymaster.com
APRIL 2006
8196152*
NOTICE
IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS
EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED
DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS,
AND OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS
WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT
BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER
WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE
INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN
UNAUTHORIZED SERVICE CENTER.
NOTICE
This appliance is intended for professional use only and is to be operated by qualified
personnel only. A Frymaster Dean Factory Authorized Service Center (FASC) or other
qualified professional should perform installation, maintenance, and repairs. Installation,
maintenance, or repairs by unqualified personnel may void the manufacturer’s warranty.
NOTICE
This equipment must be installed in accordance with the appropriate national and local
codes of the country and/or region in which the appliance is installed.
DANGER
All wiring connections for this appliance must be made in accordance with the wiring
diagrams furnished with the equipment. Wiring diagrams are locted on the inside of the
fryer door.
NOTICE TO U.S. CUSTOMERS
This equipment is to be installed in compliance with the basic plumbing code of the
Building Officials and Code Administrators International, Inc. (BOCA) and the Food Service
Sanitation Manual of the U.S. Food and Drug Administration.
NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS
U.S.
This device complies with Part 15 of the FCC rules. Operation is subject to the following
two conditions: 1) This device may not cause harmful interference, and 2) This device must
accept any interference received, including interference that may cause undesired
operation. While this device is a verified Class A device, it has been shown to meet the
Class B limits.
CANADA
This digital apparatus does not exceed the Class A or B limits for radio noise emissions as
set out by the ICES-003 standard of the Canadian Department of Communications.
Cet appareil numerique n’emet pas de bruits radioelectriques depassany les limites de
classe A et B prescrites dans la norme NMB-003 edictee par le Ministre des Communcations
du Canada.
DANGER
Improper installation, adjustment, maintenance or service, and unauthorized alterations or
modifications can cause property damage, injury, or death. Read the installation, operating,
and service instructions thoroughly before installing or servicing this equipment.
i
DANGER
The front ledge of this appliance is not a step! Do not stand on the appliance. Serious
injury can result from slips or contact with the hot oil.
DANGER
Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or
any other appliance.
DANGER
The crumb tray in fryers equipped with a filter system must be emptied into a fireproof
container at the end of frying operations each day. Some food particles can spontaneously
combust if left soaking in certain shortening material.
WARNING
Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to
seal the joint between the fry vessels. Banging fry baskets on the strip to dislodge
shortening will distort the strip, adversely affecting its fit. It is designed for a tight fit and
should only be removed for cleaning.
i
DANGER
Adequate means must be provided to limit the movement of this appliance without
depending on or transmitting stress to the electrical conduit. A restraint kit is provided with
the fryer. If the restraint kit is missing contact your local Frymaster Factory Authorized
Service Center (FASC) for part number 826-0900.
DANGER
This fryer has two power cords and prior to movement, testing, maintenance and any repair
on your Frymaster fryer; disconnect both electrical power cords from the electrical supply.
WARNING
Do not use water jets to clean this equipment.
WARRANTY STATEMENT
Frymaster, L.L.C. makes the following limited warranties to the original purchaser only for this
equipment and replacement parts:
A. WARRANTY PROVISIONS - FRYERS
1. Frymaster L.L.C. warrants all components against defects in material and workmanship for a
period of one year.
2. All parts, with the exception of the frypot, heating elements and fuses, are warranted for one
year after installation date of fryer.
3. If any parts, except fuses and filter O-rings, become defective during the first year after
installation date, Frymaster will also pay straight-time labor costs to replace the part, plus up
to 100 miles/160 km of travel (50 miles/80 km each way).
B. WARRANTY PROVISIONS - FRYPOTS
(Applies to fryers manufactured after December 1, 2003, only.)
If a frypot develops a leak within ten years after installation, Frymaster will, at its option, either
replace the entire battery or replace the frypot, allowing up to the maximum time per the
Frymaster time allowance chart hours of straight-time labor plus up to 100 miles/160 km of
travel (50 miles/80 km each way) to change the frypot.
C. WARRANTY PROVISIONS - HEATING ELEMENTS
1. Frymaster L.L.C. warrants the heating elements against defective material or workmanship
for a period of three years from the original installation date, parts only.
2. This warranty does not cover ancillary components, including the high-limit, temperature
probe, and contactors.
D. WARRANTY PROVISIONS - COOKING COMPUTER
1. Frymaster L.L.C. warrants the M-2000 Cooking Computer against defective material or
workmanship for a period of one year from the original installation date, parts and labor.
Replacements for defective units during the second year include part only. Labor is charged
to the store during the second and third years. The third year, warranty will cover the part at a
reduced cost of $90.00.
2. During this warranty period, Frymaster will, at its option, repair or replace defective cooking
computer returned with new or factory rebuilt and functionally operative units.
3. For replacement of defective computers under warranty, call your local Frymaster Factory
Authorized Service Center. All computers replaced under the Frymaster exchange program
only carry the remaining original warranty.
ii
E. PARTS RETURN
All defective in-warranty parts must be returned to a Frymaster Authorized Factory Service
Center within 60 days for credit. After 60 days, no credit will be allowed.
F. WARRANTY EXCLUSIONS
This warranty does not cover equipment that has been damaged due to misuse, abuse, alteration,
or accident such as:
•
improper or unauthorized repair (including any frypot which is welded in the field);
•
failure to follow proper installation instructions and/or scheduled maintenance procedures as
prescribed in your MRC cards. Proof of scheduled maintenance is required to maintain the
warranty;
•
improper maintenance;
•
damage in shipment;
•
abnormal use;
•
removal, alteration, or obliteration of either the rating plate or the date code on the heating
elements;
•
operating the frypot without shortening or other liquid in the frypot;
•
no fryer will be warranted under the ten-year program for which a proper start-up form has not
been received.
This warranty also does not cover:
•
transportation or travel over 100 miles/160 km (50 miles/80 km each way), or travel over two
hours;
•
overtime or holiday charges;
•
consequential damages (the cost of repairing or replacing other property which is damaged), loss
of time, profits, use or any other incidental damages of any kind.
There are no implied warranties of merchantability or fitness for any particular use or purpose.
This warranty is applicable at the time of this printing and is subject to change.
iii
ELECTRICAL POWER SPECIFICATIONS
VOLTAGE
PHASE
WIRE
SERVICE
208
208
240
240
480
480
220/380
240/415
230/400
Single
3
Single
3
Single
3
3
3
3
3
3
3
3
3
3
4
4
4
iv
MINIMUM WIRE
SIZE
AWG
(mm)
3
(5.83)
6
(4.11)
4
(5.19)
6
(4.11)
8
(3.26)
8
(2.59)
6
(4.11)
6
(4.11)
6
(4.11)
AMPS
(per leg)
68
39
59
34
30
17
21
20
21
BIRE14/MRE14 SERIES E4 ELECTRIC FRYERS
TABLE OF CONTENTS
CAUTIONARY STATEMENTS.......................................................................................................................i
WARRANTY STATEMENT .......................................................................................................................... ii
ELECTRICAL POWER SPECIFICATIONS ...............................................................................................iv
CHAPTER 1: Service Procedures
1.1
General........................................................................................................................................... 1-1
1.2
Replacing a Controller ................................................................................................................... 1-1
1.3
Replacing Component Box Components ....................................................................................... 1-1
1.4
Replacing a High-Limit Thermostat .............................................................................................. 1-3
1.5
Replacing a Temperature Probe ..................................................................................................... 1-3
1.6
Replacing a Heating Element......................................................................................................... 1-5
1.7
Replacing Contactor Box Components.......................................................................................... 1-6
1.8
Replacing a Frypot ......................................................................................................................... 1-7
1.9
Built-In Filtration System Service Procedures............................................................................... 1-9
1.9.1
Filtration System Problem Resolution........................................................................... 1-9
1.9.2
Replacing the Filter Motor, Filter Pump and Related Components............................. 1-10
1.9.3
Replacing the Filter Transformer or Filter Relay ........................................................ 1-12
1.10 Interface Board Diagnostic Chart ................................................................................................ 1-13
1.11 Probe Resistance Chart ................................................................................................................ 1-14
1.12 Wiring Diagrams.......................................................................................................................... 1-15
1.12.1
Component Wiring ...................................................................................................... 1-15
1.12.2
Tilt Switch Wiring ....................................................................................................... 1-16
1.12.3
Contactor Box-Delta Configuration............................................................................. 1-17
1.12.4
Contactor Box-WYE Configuration ............................................................................ 1-18
1.12.5
Simplified Full-Vat Delta Wiring ................................................................................ 1-19
1.12.6
Simplified Dual-Vat Delta Wiring............................................................................... 1-20
1.12.7
Simplified Full-Vat Export WYE Wiring.................................................................... 1-21
1.12.8
Simplified Dual-Vat Export WYE Wiring .................................................................. 1-22
1.12.9
Simplified Full-Vat EPRI Wiring ................................................................................ 1-23
1.12.10 Simplified Full-Vat EPRI Wiring Export WYE Wiring.............................................. 1-24
CHAPTER 2: Parts List
2.1
Accessories .................................................................................................................................... 2-1
2.2
Cabinetry ....................................................................................................................................... 2-2
2.2.1
Backs, Control Panel Frames, Doors, Sides, Tilt Housings and Top Caps ................... 2-2
2.2.2
Cabinet Bases, Braces and Associated Parts ................................................................. 2-4
2.3
Drain System Components............................................................................................................. 2-6
2.3.1
Drain Tube Sections and Associated Parts .................................................................... 2-6
2.3.2
Drain Valves and Associated Parts (Units with Built-In Filtration) .............................. 2-8
2.3.3
Drain Valves and Associated Parts (Units without Built-In Filtration) ....................... 2-12
2.4
Electronics and Electrical Components ....................................................................................... 2-13
2.4.1
Component Boxes........................................................................................................ 2-13
2.4.2
Contactor Boxes........................................................................................................... 2-15
2.4.3
Terminal Blocks........................................................................................................... 2-19
2.4.4
Heating Element Assemblies and Associated Parts..................................................... 2-20
2.4.4.1 Element Assemblies and Hardware ............................................................. 2-20
2.4.4.2 Element Tube Assemblies ........................................................................... 2-22
2.4.5
Computers.................................................................................................................... 2-23
2.4.6
Wiring.......................................................................................................................... 2-24
2.4.6.1 Contactor Box Wiring Assemblies 12-Pin Dual Vat ................................... 2-24
2.4.6.2 Contactor Box Wiring Assemblies 12-Pin Full Vat .................................... 2-25
2.4.6.3 Contactor Box Wiring Assemblies 6-Pin Left Element............................... 2-26
v
BIRE14/MRE14 SERIES E4 ELECTRIC FRYERS
TABLE OF CONTENTS cont.
2.5
2.6
2.7
2.8
2.9
2.4.6.4 Contactor Box Wiring Assemblies 9-Pin Right Element .............................2-26
2.4.6.5 Main Wiring Harnesses ................................................................................2-27
2.4.6.6 Component Box and Filter Pump Wiring Harnesses ...................................2-28
2.4.6.7 Component Box to Filter Pump Harnesses ..................................................2-28
2.4.6.8 Interface Board to Controller Wiring Harness 15-Pin..................................2-29
Filtration System Components .....................................................................................................2-30
Frypots and Associated Components ...........................................................................................2-33
Oil Return System Components ...................................................................................................2-35
Wiring Connectors, Pin Terminals and Power Cords...................................................................2-37
Fasteners .......................................................................................................................................2-38
vi
BIRE14/MRE14 SERIES ELECTRIC FRYERS
CHAPTER 1: SERVICE PROCEDURES
1.1 General
Before performing any maintenance on your Frymaster fryer, disconnect the fryer from the electrical
power supply.
WARNING
To ensure the safe and efficient operation of the fryer and hood, the electrical plug
for the 120-volt line, which powers the hood, must be fully engaged and locked in its
pin and sleeve socket.
When electrical wires are disconnected, it is recommended that they be marked in such a way as to
facilitate re-assembly.
1.2 Replacing a Computer
1. Disconnect the fryer from the electrical power supply.
2. The controller bezel is held in place by tabs at the top and bottom. Slide the metal bezel up to
disengage the lower tabs. Then slide the bezel down to disengage the upper tabs.
3. Remove the two screws from the upper corners of the control panel. The control panel is hinged
at the bottom and will swing open from the top.
4. Unplug the wiring harness from the connector on the back of the computer and disconnect the
grounding wire from terminal adjacent to the connector. Remove the control panel assembly by
lifting it from the hinged slots in the control panel frame.
15-Pin Connector
Ground Wire Terminal
5. Remove the controller from the control panel assembly and install the replacement computer.
Reinstall the control panel assembly by reversing steps 1 and 2.
1.3 Replacing Component Box Components
1. Disconnect the fryer from the electrical power supply.
2. The controller bezel is held in place by tabs at the top and bottom. Slide the metal bezel up to
disengage the lower tabs. Then slide the bezel down to disengage the upper tabs.
1-1
3. Remove the two screws from the upper corners of the control panel and allow the control panel
to swing down.
4. Unplug the wiring harness from the 15-pin connector on the interface board and disconnect the
grounding wire from terminal adjacent to the 15-pin connector on the back of the controller.
Remove the control panel assembly by lifting it from the hinge slots in the control panel frame.
5. Disconnect the wiring from the component to be replaced, being sure to make a note of where
each wire was connected.
6. Dismount the component to be replaced and install the new component, being sure that any
required spacers, insulation, washers, etc. are in place.
NOTE: If more room to work is required, the control panel frame assembly may be removed by
removing the hex head screws that secure it to the fryer cabinet (see illustration below). If this
option is chosen, all control panel assemblies must be removed per steps 1 and 2 above. The
cover plate on the lower front of the component box may also be removed if desired. Removing
the component box itself from the fryer is not recommended due to the difficulty involved in
disconnecting and reconnecting the oil-return valve rods, which pass through openings in the
component box.
Remove these three
screws at each end.
Remove these two screws
from the center supports.
Removing the Control Panel Frame and Top Cap Assembly
7. Reconnect the wiring disconnected in step 3, referring to your notes and the wiring diagrams on
the fryer door to ensure that the connections are properly made. Also, verify that no other wiring
was disconnected accidentally during the replacement process.
8. Reverse steps 1 through 4 to complete the replacement and return the fryer to service.
1-2
1.4 Replacing a High-Limit Thermostat
1. Remove the filter pan and lid from the unit. Drain the frypots into an McDonald’s Shortening
Disposal Unit (MSDU) or other appropriate metal container.
DANGER
DO NOT drain more than one full frypot or two split frypots into the MSDU at one time.
2. Disconnect the fryer from the electrical power supply and reposition it to gain access to the rear
of the fryer.
3. Remove the four screws from both the left and right sides of the lower back panel.
4. Locate the high-limit that is being replaced and follow the two-black wires to the 12-pin
connector C-6. Note where the leads are connected prior to removing them from the connector.
Unplug the 12-pin connector C-6 and using a pin-pusher push the pins of the high-limit out of
the connector.
5. Using a wrench, carefully unscrew the high-limit thermostat to be replaced.
6.
Apply Loctite™ PST 567 or equivalent sealant to the threads of the replacement and screw it
securely into the frypot.
7. Insert the leads into the 12-pin connector C-6 (see illustration below). For full-vat units or the
left half of a dual-vat unit (as viewed from the rear of the fryer) the leads go into positions 1 and
2 of the connector. For the right half of a dual-vat unit (as viewed from the rear of the fryer), the
leads go into positions 7 and 8. In either case, polarity does not matter.
8. Reconnect the 12-pin connecting plug C-6. Use wire ties to secure any loose wires.
9. Reinstall the back panels, reposition the fryer under the exhaust hood, and reconnect it to the
electrical power supply to return the fryer to service.
1.5 Replacing a Temperature Probe
1. Remove the filter pan and lid from the unit. Drain the frypots into a McDonald’s Shortening
Disposal Unit (MSDU) or other appropriate metal container.
DANGER
DO NOT drain more than one full frypot or two split frypots into the MSDU at one time.
1-3
2. Disconnect the fryer from the electrical power supply and reposition it to gain access to the rear
of the fryer.
3. Remove the four screws from both sides of the lower back panel. Then remove the two screws
on both the left and right sides of the back of the tilt housing. Lift the tilt housing straight up to
remove from the fryer.
4. Locate the red and white wires of the temperature probe to be replaced. Note where the leads
are connected prior to removing them from the connector. Unplug the 12-pin connector C-6 and
using a pin-pusher push the pins of the temperature probe out of the connector.
5. Raise the element and remove the securing probe bracket and metal tie wraps that secure the
probe to the element (see illustration below).
6. Gently pull on the temperature probe and grommet, pulling the wires up the rear of the fryer and
through the element tube assembly.
7. Insert the replacement temperature probe (wires first) into the tube assembly ensuring that the
grommet is in place. Secure the probe to the elements using the bracket which was removed in
Step 5 and the metal tie wraps which were included in the replacement kit.
8. Route the probe wires out of the tube assembly following the element wires down the back of the
fryer through the Heyco bushings to the 12-pin connector C-6. Secure the wires to the sheathing
with wire ties.
9. Insert the temperature probe leads into the 12-pin connector C-6 (see illustration below). For
full-vat units or the right half of a dual-vat unit (as viewed from the rear of the fryer) the red lead
goes into position 3 and the white lead into position 4 of the connector. For the left half of a
dual-vat unit (as viewed from the rear of the fryer), the red lead goes into position 9 and the
white lead into position 10. NOTE: Right and left refer to the fryer as viewed from the rear.
1-4
10. Secure any loose wires with wire ties making sure that the lead wires will not interfere with the
movement of the springs. Rotate the elements up and down making sure that movement is not
restricted and that the wires are not pinched.
11. Reinstall the tilt housing and back panels, reposition the fryer under the exhaust hood, and
reconnect it to the electrical power supply to return the fryer to service.
1.6
Replacing a Heating Element
1. Perform steps 1-3 of section 1.5, Replacing a Temperature Probe.
2. On dual-vat fryers, and on full-vat fryers where the temperature probe is attached to the element
being replaced, disconnect the wire harness containing the probe wiring. Using a pin pusher,
disconnect the probe wires from the 12-pin connector C-6.
3. In the rear of the fryer directly behind the frypot disconnect the 6-pin connector for the left
element (as viewed from the front of the fryer) or the 9-pin connector for the right element.
Press in on the tabs on each side of the connector while pulling outward on the free end to extend
the connector and release the element leads (see photo below). Pull the leads out of the
connector and out of the wire sleeving.
4. Raise the element to the full up position and support the elements.
5. Remove the hex head screws and nuts that secure the element to the tube assembly and pull the
element out of the frypot. NOTE: Full-vat elements consist of two dual-vat elements clamped
together. For full-vat units, remove the element clamps before removing the nuts and screws that
secure the element to the tube assembly.
6. If applicable, recover the probe bracket and probe from the element being replaced and install
them on the replacement element. Install the replacement element in the frypot, securing it with
the nuts and screws removed in Step 5 to the tube assembly. Ensure the gasket is between the
tube and element assembly.
7. Route the element leads through the element tube assembly and into the wire sleeving to prevent
chafing. Ensure that the wire sleeving is routed back through the Heyco bushing keeping it clear
from the lift springs. Also ensure that the wire sleeving extends into the tube assembly to protect
the edge of the tube assembly from chafing the wires. Press the pins into the connector in
accordance with the diagram on the following page, and then close the connector to lock the
1-5
leads in place.
chafing.
NOTE: It is critical that the wires be routed through the sleeving to prevent
Index Marker marks
Position 1
6L
3
2
1
3
2
1
6
5
4
6
5
4
9
8
7
5L
4L
6
R
3L 2L 1L
5
4R
R
3R
2
1R
R
8. Reconnect the element connector ensuring that the latches lock.
9. Insert the temperature probe leads into the 12-pin wiring harness connector C-6 (see illustration
below). For full-vat units or the right half of a dual-vat unit, the red lead goes into position 3 and
the white into position 4. For the left half of a dual-vat unit, the red lead goes into position 9 and
the white into position 10. NOTE: Right and left refer to the fryer as viewed from the rear.
10. Reconnect the 12-pin connector C-6 of the wiring harness disconnected in Step 2.
11. Lower the element down onto the basket rack.
12. Reinstall the tilt housing and back panels, reposition the fryer under the exhaust hood, and
reconnect it to the electrical power supply.
1.7
Replacing Contactor Box Components
1. If replacing a contactor box component above the built-in filter system, remove the filter pan and
lid from the unit. Drain the frypots into a McDonald’s Shortening Disposal Unit (MSDU) or
other appropriate metal container. If replacing a contactor box component in a non-filter unit or
a frypot that’s not over the filter pan, drain the frypot above the box into a McDonald’s
Shortening Disposal Unit (MSDU) or other appropriate metal container.
DANGER
DO NOT drain more than one full frypot or two split frypots into the MSDU at one time.
1-6
2. Disconnect the fryer from the electrical power supply.
3. Remove the two screws securing the cover of the contactor box. The contactor boxes above the
filter pan are accessed by sliding under the fryer. They are located to the left and right above the
guide rails (see photo below). The contactor boxes of non-filter units or frypots not over the
filter pan are accessed by opening the fryer door directly under the affected frypot.
Remove two screws to access contactor box components above the filter
pan.
4. The contactors and relays are held on by threaded pin studs so that only removal of the nut is
required to replace the component.
5. After performing necessary service, reverse steps 1-4 to return the fryer to operation.
Left and right views of mechanical contactor box components.
1.8 Replacing a Frypot
1. Drain the frypot into the filter pan or, if replacing a frypot over the filter system, into a
McDonald’s Shortening Disposal Unit (MSDU) or other appropriate metal container. If
replacing a frypot over the filter system, remove the filter pan and lid from the unit.
DANGER
DO NOT drain more than one full frypot or two split frypots into the MSDU at one time.
2. Disconnect the fryer from the electrical power supply and reposition it to gain access to both the
front and rear.
1-7
3. Slide the metal bezel up to release the bottom tabs, then slide the bezel down to disengage the
upper tabs.
4. Remove the two screws from the upper corners of the control panels and allow them to swing
down (see illustration and photo on page 1-1).
5. Unplug the wiring harnesses and ground wires from the backs of the controllers. Remove the
controllers by lifting them from the hinge slots in the control panel frame.
6. Remove the tilt housing and back panels from the fryer. The tilt housing must be removed first in
order to remove the upper back panel.
7. To remove the tilt housing remove the hex head screws from the rear edge of the housing. The
housing can be lifted straight up and off the fryer.
8. Remove the control panel by removing the screw in the center and the nuts on both sides.
9. Loosen the component boxes by removing the screws, which secure them in the cabinet.
10. Dismount the top cap by removing the nuts at each end that secure it to the cabinetry.
11. Remove the hex head screw that secures the front of the frypot to the cabinet cross brace.
12. Remove the top-connecting strip that covers the joint with the adjacent frypot.
13. Unscrew the Teflon vent/vacuum-breaker tube fitting, unscrew the nut located on the front of
each section of drain tube, and remove the tube assembly from the fryer.
14. Remove the covers from the drain safety switch(es) and disconnect the switch wiring at the
switch(es).
15. At the rear of the fryer, unplug the 12-pin connector C-6 and, using a pin pusher, disconnect the
high-limit thermostat leads.
16. Disconnect the oil return flexline(s) at the frypot end(s).
17. Raise the elements to the “up” position and disconnect the element springs.
18. Remove the machine screws and nuts that secure the element tube assembly to the frypot.
Carefully lift the element assembly from the frypot and secure it to the cross brace on the rear of
the fryer with wire ties or tape.
19. Carefully lift the frypot from the fryer and place it upside down on a stable work surface.
20. Recover the drain valve(s), oil return flexline connection fitting(s), and high-limit thermostat(s)
from the frypot. Clean the threads and apply Loctite™ PST 567 or equivalent sealant to the
threads of the recovered parts and install them in the replacement frypot.
21. Carefully lower the replacement frypot into the fryer. Reinstall the hex head screw removed in
step 7 to attach the frypot to the fryer.
1-8
22. Position the element tube assembly in the frypot and reinstall the machine screws and nuts
removed in step 14.
23. Reconnect the oil return flexlines to the frypot, and replace aluminum tape, if necessary, to
secure heater strips to the flexlines.
24. Insert the high-limit thermostat leads disconnected in step 13 (see illustration on page 1-3 for pin
positions).
25. Reconnect the drain safety switch wiring to the switch(es) in accordance with the diagram below
then reinstall the switch covers.
26. Reinstall the drain tube assembly.
27. Reinstall the top connecting strips, top cap, tilt housing and back panels.
28. Reinstall controllers in the control panel frame and reconnect the wiring harnesses and ground
wires.
29. Reposition the fryer under the exhaust hood and reconnect it to the electrical power supply.
1.9 Built-in Filtration System Service Procedures
1.9.1 Filtration System Problem Resolution
One of the most common causes of filtration problems is placing the filter paper on the bottom of the
filter pan rather than over the filter screen.
CAUTION
Ensure that filter screen is in place prior to filter paper placement and filter pump
operation. Improper screen placement is the primary cause of filtration system
malfunction.
Whenever the complaint is “the pump is running, but no oil is being filtered,” check the installation
of the filter paper, and ensure that the correct size is being used. While you are checking the filter
paper, verify that the O-rings on the pick-up tube of the filter pan are in good condition. A missing
or worn O-rings allow the pump to take in air and decrease its efficiency.
1-9
If the pump motor overheats, the thermal overload will trip and the motor will not start until it is
reset. If the pump motor does not start, press the red reset switch (button) located on the rear of the
motor.
If the pump starts after resetting the thermal overload switch, then something is causing the motor to
overheat. A major cause of overheating is when several frypots are filtered sequentially, overheating
the pump and motor. Allow the pump motor to cool at least 30 minutes before resuming operation.
Pump overheating can be caused by:
•
Solidified shortening in the pan or filter
lines, or
•
Attempting to filter unheated oil or
shortening (cold oil and shortening are
more viscous, overloading the pump
motor and causing it to overheat).
Sediment Particle
If the motor runs but the pump does not return
oil, there is a blockage in the pump. Incorrectly
sized or installed paper/pads will allow food
particles and sediment to pass through the filter
pan and into the pump. When sediment enters
the pump, the gears bind, causing the motor to
overload, again tripping the thermal overload.
Shortening that has solidified in the pump will
also cause it to seize, with the same result.
Oil Flow
Sediment Particle
Up for reverse
Down for forward
A pump seized by debris or hard shortening can
usually be freed by manually moving the gears
with a screwdriver or other instrument.
Disconnect power to the filter system, remove the input plumbing from the pump, and use a
screwdriver to manually turn the gears.
● Turning the pump gears in reverse will release a hard particle.
● Turning the pump gears forward will push softer objects and solid shortening through the
pump and allow free movement of the gears.
Incorrectly sized or installed paper/pads will also allow food particles and sediment to pass through
and clog the suction tube on the bottom of the filter pan. Particles large enough to block the suction
tube may indicate that the crumb tray is not being used. Pan blockage can also occur if shortening is
left in the pan and allowed to solidify. Blockage removal can be accomplished by forcing the item
out with an auger or drain snake. Compressed air or other pressurized gases should not be used to
force out the blockage.
1.9.2 Replacing the Filter Motor, Filter Pump, and Related Components
1. Remove the filter pan and lid from the unit. Drain the frypots into a McDonald’s Shortening
Disposal Unit (MSDU) or other appropriate metal container.
1-10
DANGER
DO NOT drain more than one full frypot or two split frypots into the MSDU at one time.
2. Disconnect the fryer from the electrical power supply and reposition it to gain access to both the
front and rear.
3. Disconnect the two flexlines running to the oil-return manifold at the rear of the fryer as well as
the pump suction flexline at the end of the filter pan connection (see photo below).
Disconnect flexlines indicated by the arrows.
4. Loosen the nut and bolt that secures the bridge to the oil-return manifold.
5. Remove the cover plate from the front of the motor and disconnect the motor wires.
6. Unplug the pump motor assembly 6-pin connector C-2 and, using a pin pusher, disconnect the
vent vacuum-breaker solenoid (pins 2 and 5) that is attached to the oil return manifold.
7. Remove the two nuts and bolts that secure the front of the bridge to the cross brace and carefully
slide the bridge rearward off the cross brace until its front end can be lowered to the floor. Undo
the single nut holding it in place in back. Be careful not to let the rear of the bridge slip off the
manifold at this point.
8. Get a good grip on the bridge, carefully pull it forward off the oil-return manifold, and lower the
entire assembly to the floor. Once on the floor, pull the assembly out the front of the fryer.
9. When required service has been completed, reverse steps 6-12 to reinstall the bridge. NOTE:
The black motor wires go on the top terminal, the white on the bottom. The pump solenoid valve
wires go in positions 1 and 4 of the 6-pin connector C-2; the vent vacuum-breaker solenoid valve
wires go in positions 2 and 5; the red/black heater tape wires go into position 3 and the
violet/white wires go into position 6 (see illustration below).
1-11
10. Reconnect the unit to the electrical power supply, and verify that the pump is functioning
correctly (i.e., when a filter handle is placed in the ON position, the motor should start and there
should be strong suction at the intake fitting and outflow at the rear flush port.)
11. When proper operation has been verified, reinstall the back panels and the filter pan and lid.
12. Reposition the fryer under the exhaust hood and reconnect it to the electrical power supply to
return the fryer to service.
1.9.3 Replacing the Filter Transformer or Filter Relay
Disconnect the fryer from the electrical power supply. Remove the left controller from the fryer to
expose the interior of the left component box. The filter transformer and relay are located as shown
in the illustration below. NOTE: The right component box is identical to the left except that the
filter transformer and relay are not present.
Filter
Relay
Filter
Transformer
Dual-vat configuration illustrated. In full-vat units, left filter handle is not present.
1-12
1.10 Interface Board Diagnostic Chart
The following diagram and charts provide ten quick system checks that can be performed using only
a multimeter.
Diagnostic LED Legend
CMP
24
HI
HI
HT
HT
AL
AL
indicates power from 12V transformer
indicates power from 24V transformer
(RH) indicates output (closed) from right latch
relay
(LH) indicates output (closed) from left latch
relay
(RH) indicates output from right heat relay
(LH) indicates output from left heat relay
(RH) indicates output (open) from right latch
relay
(LH) indicates output (open) from left latch
relay
PN 106-6691
NOTE – When testing the test points on J1
and J2 test use the illustration above disregarding any silk-screened numbers on
the board depicting the location of Pin 1.
Pin 1 is located in the bottom right corner of
Both J1 and J2. These test points are ONLY
for RE Series boards with J1 and J2 plugs on
the front of the board.
Meter Setting
12 VAC Power
24 VAC Power
*Probe Resistance (RH)
*Probe Resistance (LH)
High-Limit Continuity (RH)
High-Limit Continuity (LH)
Latch Contactor Coil (RH)
Latch Contactor Coil (LH)
Heat Contactor Coil (RH)
Heat Contactor Coil (LH)
Test
50 VAC Scale
50 VAC Scale
R X 1000 OHMS
R X 1000 OHMS
R X 1 OHMS
R X 1 OHMS
R X 1 OHMS
R X 1 OHMS
R X 1 OHMS
R X 1 OHMS
Pin
3 of J2
2 of J2
11 of J2
1 of J1
9 of J2
6 of J1
8 of J2
5 of J1
7 of J2
4 of J1
Pin
1 of J2
Chassis
10 of J2
2 of J1
6 of J2
9 of J1
Chassis
Chassis
Chassis
Chassis
Results
12-16 VAC
24-30 VAC
See Chart
See Chart
0 - OHMS
0 - OHMS
3-10 OHMS
3-10 OHMS
11-15 OHMS
11-15 OHMS
* Disconnect 15-Pin harness from the computer/controller before testing the probe circuit.
1-13
1.11 Probe Resistance Chart
Probe Resistance Chart
For use with fryers manufactured with Minco Thermistor probes only.
F
60
65
70
75
80
85
90
95
100
105
110
115
120
125
OHMS
1059
1070
1080
1091
1101
1112
1122
1133
1143
1154
1164
1174
1185
1195
C
16
18
21
24
27
29
32
35
38
41
43
46
49
52
F
130
135
140
145
150
155
160
165
170
175
180
185
190
195
OHMS
1204
1216
1226
1237
1247
1258
1268
1278
1289
1299
1309
1320
1330
1340
C
54
57
60
63
66
68
71
74
77
79
82
85
88
91
F
200
205
210
215
220
225
230
235
240
245
250
255
260
265
OHMS
1350
1361
1371
1381
1391
1402
1412
1422
1432
1442
1453
1463
1473
1483
1-14
C
93
96
99
102
104
107
110
113
116
118
121
124
127
129
F
270
275
280
285
290
295
300
305
310
315
320
325
330
335
OHMS
1493
1503
1514
1524
1534
1544
1554
1564
1574
1584
1594
1604
1614
1624
C
132
135
138
141
143
146
149
152
154
157
160
163
166
168
F
340
345
350
355
360
365
370
375
380
385
390
395
400
405
OHMS
1634
1644
1654
1664
1674
1684
1694
1704
1714
1724
1734
1744
1754
1764
C
171
174
177
179
182
185
188
191
193
196
199
202
204
207
1.12 Wiring Diagrams
1.12.1 Component Wiring
1-15
1.12.2 Tilt Switch Wiring
1-16
1.12.3 Contactor Box – Delta Configuration
1-17
EPRI/TRIAC SSR ELEMENT/CONTROLS WIRING
1-18
MERCURY CONTROLS CIRCUIT
MERCURY ELEMENT WIRING
1.12.4 Contactor Box – WYE Configuration
1.12.5 Simplified BIRE/MRE14 Series – Full Vat Delta Wiring
1-19
1.12.6 Simplified BIRE/MRE14 Series – Dual Vat Delta Wiring
1-20
N
J3
J2
1
1-21
1
3
3
3
1
6
C6
ON/OFF
POWER
7
7
24V
K4
LATCH
RELAY
12 VDC
9
DRAIN
SAFETY
SWITCH
2
HIGH
LIMIT
5
5
2
14
14
AL
11
3
TROUBLE
10
10
24V
FUSE
24V
COMPUTER/CONTROLLER
2
2
COMP
12
HOOD
RELAY
1
CUT- 12V
OFF
Applicable to
McDonald's
Units Only FIRE
L1
13
13
M
T
K3
HEAT
RELAY
HT
HI
4
4
HEAT
J2-8
HI RELAY
11
11
C1-8
J3
SD
J2
J2-7
HT RELAY
INTERFACE
BOARD
C6
10
4
TEMP
PROBE
C6-5
C1-4
C1-12
N
L1
3
4
1C
1
2
3
GND
TILT C6-6
SWITCH
C1-9
TILT
SWITCH
RELAY
1
2
3
LATCHING
CONTACTOR
L3
OPTIONAL TILT
SWITCH
1
2
L2
ELECTRIC BIRE/MRE14 SERIES - FULL-VAT EXPORT
PROBE CIRCUIT
12 VAC
24 VAC
SOUND DEVICE CIRCUIT
12 VDC
LINE VOLTAGE
2C HEATING
CONTACTOR
3 PHASE POWER
TERMINALS
1.12.7 Simplified BIRE/MRE14 Series – Full Vat Wiring EXPORT WYE
1-22
2C
C6-12
TILT
SWITCH
C1-5
TILT
SWITCH
RELAY
HEATING
CONTACTOR
1
2
OPTIONAL
TILT SWITCH
3
4
1
2
3
LATCHING
CONTACTOR
3C
1
2
3
PROBE CIRCUIT
12 VAC
24 VAC
SOUND DEVICE CIRCUIT
12 VDC
LINE VOLTAGE
C6-11
C1-6
C1-10
K2
HEAT
RELAY
HEAT
J3
J1-4 HT
C1-5 J1-5
J2-12
HOOD
RELAY
Applicable to
McDonald's
Units Only
M
T
6
6
HI
J1
C6
15
15
1
9
12
12
AL
9
POWER
ON/OFF
9
1
1
1
COMP
J2
FIRE
CUTOFF
HIGH
LIMIT
12V
3
3
3
HIGH
LIMIT
9
ON/OFF
POWER
5
5
DRAIN
SAFETY
SWITCH
2
K4
LATCH
RELAY
6
1
COMPUTER/CONTROLLER
2
2
6
DRAIN
SAFETY
SWITCH
9
K1
LATCH
RELAY
7
8
TROUBLE
14
14
2
10
TEMP
PROBE
CONTROL CIRCUIT
N
L1
2
14
14
11
3
TROUBLE
10
10
AL
24V
24V
FUSE
24V
13
13
10
4
HI
M
T
4
4
C6
HEAT
11
11
HT
J3
SD
C6-5
C1-4
C1-12
C1-8
1
2
3
1C
3
4
OPTIONAL
TILT SWITCH
1
2
1
2
3
C1-9
TILT
SWITCH
RELAY
2C
HEATING
CONTACTOR
TILT C6-6
SWITCH
GND
LATCHING
CONTACTOR
N L1 L2 L3
3 PHASE POWER
TERMINALS
J2-7
J2-8
K3
HEAT
RELAY
TEMP
PROBE
ELECTRIC BIRE/MRE14 SERIES - DUAL-VAT EXPORT
1.12.8 Simplified BIRE/MRE14 Series – Dual Vat Wiring EXPORT WYE
1.12.9 Simplified BIRE/MRE14 Series – Full Vat Wiring EPRI
1-23
1.12.10 Simplified BIRE/MRE14 Series – Full Vat Wiring EPRI EXPORT WYE
1-24
BIRE14/MRE14 SERIES ELECTRIC FRYERS
CHAPTER 2: PARTS LIST
2.1 Accessories
1
2
6
3
4
5
7
8
9
11
10
PART #
ITEM
1
809-0171
2
810-2793
*
809-0921
3
803-0197
4
803-0209
5
823-5772
6
806-3068
*
806-3071
7
803-0099
8
803-0271
9
803-0122
*
803-0123
*
803-0113
10
803-0132
11
803-0106
*
803-0002
*
803-0046
*
803-0170
*Not illustrated.
COMPONENT
Thumbscrew, ¼ -20 X 1⅜-inch
Hanger, Wireform Basket
Spacer, Basket Hanger
Cleanout Rod, 27-inch
Brush, Frypot
Connecting Strip, Frypot
Cover, Full-Vat Frypot
Cover, Dual-Vat Frypot
Basket, Full-Vat
Basket, Dual-Vat (Twin)
Sediment Tray, Left Dual-Vat
Sediment Tray, Right Dual-Vat
Sediment Tray, Full-Vat
Rack, Full-Vat Basket Support
Rack, Dual-Vat Basket Support
Powder, Filter (80- 1-Cup Applications)
Cup, Plastic Measuring
Pack, 100-Sheet Filter Paper
2-1
2.2 Cabinetry
2.2.1 Back Panels, Control Panel Frames, Doors, Sides, Tilt Housings, and Top Caps
1
2
3
4
5
6
17
15
16
7L 7R
14
12
13
8
10 11
8
2-2
2.2.1 Back Panels, Control Panel Frames, Doors, Sides, Tilt Housings, and Top Caps
ITEM
1
PART #
220-0421
220-0419
220-0423
220-0425
220-0611
2
220-0501
220-0487
220-0491
220-0499
220-0616
3
106-5016
106-5221
106-5018
106-5019
106-5020
4
823-5402
823-5360
823-5492
823-5576
823-5578
5
*
*
*
6
7L
7R
8
9
10
11
12
*
*
13
14
15
16
17
106-5195
106-5196
106-5197
106-5198
106-5199
200-9614
200-9610
200-9611
823-5715
823-5708
823-5706
823-5710
823-5713
231-0323
232-0323
810-1105
106-4397
809-0266
210-9739
106-4067
810-0275
809-0970
823-5440
210-5046
210-5623
210-5819
210-6698
COMPONENT
Back Panel, Upper (Panel for five station fryer shown)
Single Station Fryer
Two Station Fryer
Three Station Fryer
Four Station Fryer
Five Station Fryer
Back Panel, Center (Panel for five station fryer shown)
Single Station Fryer
Two Station Fryer
Three Station Fryer
Four Station Fryer
Five Station Fryer
Frame, Control Panel (Frame for five station fryer shown)
Single Station Fryer
Two Station Fryer
Three Station Fryer
Four Station Fryer
Five Station Fryer
Tilt Housing (Housing for five station fryer shown)
Single Station, S/S (use 823-5564 for Aluminized Steel)
Two Station, S/S (use 823-5570 for Aluminized Steel)
Three Station, S/S (use 823-5573 for Aluminized Steel)
Four Station, S/S (use 823-5577 for Aluminized Steel)
Five Station, S/S (use 823-5579 for Aluminized Steel)
Top Cap (Top cap for five station fryer shown)
Single Station (Also requires four 809-0078 10-32 Nutserts)
Two Station (Also requires four 809-0078 10-32 Nutserts)
Three Station (Also requires six 809-0078 10-32 Nutserts)
Four Station (Also requires eight 809-0078 10-32 Nutserts)
Five Station (Also requires ten 809-0078 10-32 Nutserts)
Heat Shield Single Station
Two Station (Two are used on Four Station) (One used on Five station)
Three Station (One used on Five Station)
Cap-N-Splash
Single Station
Two Station
Three Station
Four Station
Five Station
Side, Standard Cabinet Left SS (use 221-0323 for Enameled Steel)
Side, Standard Cabinet Right SS (use 222-0323 for Enameled Steel)
Magnet, Door
Door, Left or Right (Left shown – move handle to bottom for right)
Screw, #10 X ½-inch Phillips Truss Head
Handle, Eurolook Door
Pin Assembly, Door
Spring, Door Pin
Retaining Ring
Cove, Element Tilt Housing
Bezel, One-Controller
Bezel, Blank
Bezel, Two-Controller
Bezel, Three-Controller
* Not illustrated.
2-3
2.2.2 Cabinets, Bases, Braces, and Associated Parts
See Page 2-34 for rear
bridge support/oil return
manifold.
See Page 2-28 for filter
rails and associated
hardware.
2-4
2.2.2 Cabinets, Bases, Braces, and Associated Parts cont.
ITEM
PART #
COMPONENT
1
2
3
4
5
6
7
106-3828
106-3829
200-1651
200-1659
200-2293
200-3774
200-7036
200-7037
200-7038
200-7039
200-7040
8
9
10
11
12
13
*
14
15
*
16
17
18
19
20
21
*
*
22
23
24
25
26
27
28
29
30
*
*
*
200-5356
200-2284
200-2295
200-2725
200-3592
231-0323
232-0323
220-1100
220-1095
220-1093
220-1294
222-0610
221-0610
200-6498
200-4424
810-2346
200-4786
210-6862
824-1393
824-4557
222-0621
221-0621
809-0131
810-0326
810-0327
826-1376
826-1374
809-0417
809-0429
200-5417
823-5589
823-4558
823-4560
823-4561
823-4562
810-3010
824-1705
809-0495
Upright Assembly, Left
Upright Assembly, Right
Support, Cross Cabinet
Divider, Cabinet
Brace, Single Station Lower
Brace, Double Station Lower
Brace, Front Horizontal
Single-Station Fryer (use 220-0624 for Single-Station Lower Brace)
Two-Station Fryer
Three-Station Fryer
Four-Station Fryer
Five-Station Fryer
Brace, Rear Horizontal
Single-Station Fryer
Two-Station Fryer
Three-Station Fryer
Four-Station Fryer
Five-Station Fryer
Side, Cabinet LH S/S (use 221-0323 for CRS)
Side, Cabinet RH S/S (use 222-0323 for CRS)
Support, RE Bottom Contactor Box
Support, RE Rear Contactor Box
Brace, RE Front Contactor Box
Brace, Contactor Box Single-Station Fryer Front
Bracket, RH Contactor Box Mount
Bracket, LH Contactor Box Mount
Bridge, Contactor Box Single-Station Fryer
Post, Door
Magnet, Door
Support, Oil Return Manifold
Hinge, Door
Bracket, Rear Support
Channel, Base Side
Channel, Base Right Side Single-Station Fryer
Channel, Base Left Side Single-Station Fryer
Bolt, ¼-20 X ¾-inch Hex Head (also used w/Item 27 to mount filter rails)
Caster with Brake
Caster without Brake
Nut, 10-32 Keps Hex (Pkg. of 10)
Screw, #10 X ½-inch Hex Washer Head (primary cabinet screw)(Pkg. of 25)
Nut, ¼-20 Hex Flange
Bolt, ¼-20 X 2-inch Hex Head
Brace, Rear Channel Corner
Channel, Base Rear
Single-Station Fryer Base
Two-Station Fryer
Three-Station Fryer
Four-Station Fryer
Five-Station Fryer
Leg, Single Fryer Single-Station Fryer
Bridge, Pump/Motor Single-Station Fryer
Nut, ¼” – 20 Press
* Not illustrated.
2-5
2.3 Drain System Components
2.3.1 Drain Tube Sections and Associated Parts
1
See next section for Drain Valves
7
8
6
7
6
1
2
5
3
2
3
4
4
2-6
2.3.1 Drain Tube Sections and Associated Parts cont.
ITEM
PART#
COMPONENT
1
Drain Tube, Left/Right End Short
823-4625
Full-Vat
823-4624
Dual-Vat
2
Drain Tube, Left/Right Open Short
823-4643
Full-Vat
823-4642
Dual-Vat
3
Drain Tube, Right End Long
823-4639
Full-Vat
823-4638
Dual-Vat
4
Drain Tube, Left/Right Open Long
823-4641
Full-Vat
823-4640
Dual-Vat
5
823-4892
Drain Outlet
6
816-0625
Sleeve
7
809-0969
Clamp
*
816-0630
Vinyl Cap
8
810-2492
Fitting, Quick-Connect Straight (receives Teflon vent tube)
*
KIT6033
Kit, Round Drain Clamp (contains 2 of Item 7 and 1 of Item 6)
*
811-1071
Tube, Teflon Vent (sold by the foot)
* Not illustrated.
2-7
2.3.2 Drain Valves and Associated Parts (Units with Built-In Filtration)
4
1
2
3
5
6
7
11
Single Footprint Full-Vat
Drain Valve Assembly
106-6300
8
9
10
12
2.3.2 Drain Valves and Associated Parts (Units with Built-In Filtration) cont.
ITEM
PART #
COMPONENT
1
809-0540
Nut, ½-13 2-Way Hex Lock
2
900-2936
Retainer, Full-Vat Nut Drain Valve
3
824-1602
Handle, Full-Vat Drain Valve
4
816-0639
Cap, Red Handle
5
809-0237
Nut, 4-40 Keps Hex
6
901-2348
Cover, Dual Vat Drain Safety Switch
7
807-2103
Microswitch, CE Straight Lever
8
816-0220
Insulation, Drain Safety Switch
9
106-5391
Bracket Assembly, Full-Vat Drain Safety Switch Single Footprint Only
10
810-1018
Valve, 1.25-inch Full-Vat Drain Single FP
11
810-1165
Washer, Teflon
12
816-0135
O-Ring
2-8
2.3.2 Drain Valves and Associated Parts (Units with Built-In Filtration) cont.
2.3.2 Drain Valves and Associated Parts (Units with Built-In Filtration) cont.
ITEM
PART #
COMPONENT
1
809-0540
Nut, ½-13 2-Way Hex Lock
2
900-2936
Retainer, Full-Vat Drain Valve Nut
3
824-1602
Handle, Full-Vat Drain Valve
4
816-0639
Cap, Red Handle
5
809-0237
Nut, 4-40 Keps Hex
6
901-2348
Cover, Dual Vat Drain Safety Switch
7
807-2103
Microswitch, CE Straight Lever
8
816-0220
Insulation, Drain Safety Switch
9
810-1165
Washer, Teflon Drain Valve
10
200-6496
Support, 3” Drain
11
806-8137
Bracket Assembly, Full-Vat Drain Safety Switch
12
810-1018
Valve, 1.25-inch Full-Vat Drain
13
816-0135
Round Drain O-Ring
2-9
2.3.2 Drain Valves and Associated Parts (Units with Built-In Filtration)
2-10
2.3.2 Drain Valves and Associated Parts (Units with Built-In Filtration) cont.
ITEM
1
2
3
4a
4b
5
6
7
8
9
10
11
PART #
816-0639
809-0539
900-2934
824-1636
824-1637
809-0237
901-2348
807-2103
816-0220
810-1165
809-0196
106-2671
106-6304
12
810-1114
13
816-0135
*
823-5592
*Not illustrated.
COMPONENT
Cap, Drain Handle
Nut, ⅜-16 2-Way Hex Lock
Retainer, Dual-Vat Drain Valve Nut
Handle, Dual-Vat Right Drain Valve
Handle, Dual-Vat Left Drain Valve
Nut, 4-40 Keps Hex
Cover, Dual Vat Drain Safety Switch
Microswitch, CE Straight Lever
Insulation, Drain Safety Switch
Washer, Teflon Drain Valve
Washer, ⅜-inch Flat
Bracket Assembly, Dual-Vat Drain Safety Switch
Bracket Assembly, Dual-Vat Drain Safety Switch Single Footprint Only
Valve, 1-inch Dual-Vat Drain
Round Drain O-Ring
Tube, Drain Single-Station Only with Filter
2-11
2.3.3 Drain Valves and Associated Parts (Units without Built-In Filtration)
1
4
2
3
5
ITEM
1
2
3
4
5
PART #
810-1569
806-7915SP
806-7916SP
812-1226
812-1227
COMPONENT
Valve, 1.25-inch Non-Filter Full-Vat Drain
Valve, 1-inch Non-Filter Dual-Vat Left Drain
Valve, 1-inch Non-Filter Dual-Vat Right Drain
Drain Extension, 1.25-inch
Drain Extension, 1-inch
2-12
2-13
12 15
5
8
9
10
19
11 27
6
29
NOTE 3: The hood relay on the left side of
the component box is present only in the
left component box.
NOTE 2: Item 11 – Switch is only used on
domestic fryer component boxes.
8
12 10 11 27
29
24 23
17
7
15
2
25
9
26
7
16
12 15
6
16
30
18
18
28
3
1
4
120V, 440 and 480V Boxes
19
21
24 23
NOTE 1: The transformer and filter relay on the left
side of the component box are present only in units
with built-in filtration and then only in the left
component box.
2
30
28
3
1
208-240V NON-CE Boxes
2
30
28
3
1
8
12 15
9
5
12
22
13 14
29
24 23
11 27
6
208-240V CE Boxes
7
16
22
20
2.4 Electronics and Wiring Components
2.4.1 Component Boxes
2.4.1 Component Boxes cont.
ITEM
PART #
COMPONENT
1
106-5592
Box Assembly, Component
2
200-3300
Bracket, Component Box Strain Relief
3
806-9495SP Terminal Block
4
807-0012
Relay, Filter 18 Amp ⅓ HP 24V
5
807-0670
Relay, Filter Mintex DPDT 24V
6
807-0037
Terminal, ¼-inch Push-on
7
807-0121
Bushing, Heyco Plastic AB-625-500
8
807-0922
Holder, Buss Fuse HPS
9
807-2278
Fuse, 20 Amp
10
810-2446
Plug, Button .50 Heyco Double “D”
11
807-4036
Switch
807-3575
Plug, Carling Switch Hole (used on some models without a switch)
12
807-1947
Plug, Button .875 Dome
13
807-1321
Holder, AGC Panel Mount ¼” Fuse (Some models use item 10 here.)
14
807-1597
Fuse, 3 AMP Slow-Blow
15
810-2445
Plug, Button .625 Heyco Double “D”
16
106-5750
Harness Assembly, RE FV Control
106-5751
Harness Assembly, RE DV Control
17
807-0855
Transformer, 100-120V/12V 20VA
18
807-0800
Transformer, 100-120V/24V 50VA Filter
19
807-0680
Transformer, 208-240V/24V 20VA Filter
20
807-2191
Transformer, 208-240V/12V 30VA
21
807-0979
Transformer, 208-240V/12V 43VA
22
807-2180
Transformer, 208-240V 50VA Filter
23
809-0349
Spacer, 4mm X 6mm Aluminum
24
Interface Board (SMT interface boards do not have replaceable relays)
826-2260
Standard Full or Dual Vat Interface Board (incl. SMT speaker harness)
826-2261
EPRI, Full- or Dual-Vat (includes SMT speaker harness)
*
807-3932
Relay, Latch/Heat 12VDC SPDT 12A Sealed (SMT interface boards do not
have replaceable relays)
25
220-0565
220-1061
26
200-6654
27
230-0834
28
816-0217
29
810-0045
30
807-2515
*
826-2249
*
807-3520
*
807-4330
* Not illustrated.
Guard, Finger Domestic and Non-CE
Guard, Finger Non-Domestic and CE
Brace, Component Box
Guard, RE Box Switch
Paper, Insulating Terminal Block
Bushing, .875 Diameter 11/16”
Relay, 120V SPDT 10A (used in Canadian models only)
RE Hood/Ansul Interlock Kit (includes terminal block, wires and connectors)
Speaker, 4-Watt
Sound Device Adaptor Harness (SMT)
2-14
2.4.2
Contactor Boxes
2.4.2.1 Left and Right Over the Filter Pan Contactor Box Configurations
2-15
2.4.2.1 Left and Right Over the Filter Pan Contactor Box Configurations
NOTES: Left and right contactor box assemblies are mirror images of one another. With the
exception of the box itself, all components of a left-hand assembly are the same as those in the
corresponding right-hand assembly and vice versa except for the hood relay which occurs in the
right or large box only. The configurations illustrated show all possible components, but a particular
configuration may not have all the components shown.
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15**
16**
PART #
106-5488
823-5736
106-5489
823-5748
810-2554
807-1947
221-0482
222-0482
807-0070
807-1071
807-0884
807-2284
807-2283
810-1202
806-8674
806-8673
COMPONENT
Box Assembly, Left Contactor (Over the Filter Pan)
Box Assembly, Left Contactor EPRI (Over the Filter Pan)
Box Assembly, Right Contactor (Over the Filter Pan)
Box Assembly, Right Contactor EPRI (Over the Filter Pan)
Plug, Cord Cutout 1.125 Button
Plug, .875 Diameter Dome
Cover, Left Hand Contactor Box
Cover, Right Hand Contactor Box
Terminal, Ground Lug
Contactor, 24V 30 Amp Mercury
Contactor, 24V 50 Amp Mercury
Contactor, 24V 50 Amp Mechanical
Contactor, 24V 63 Amp Mechanical
Contactor, 24V 40 Amp Mechanical
Heatsink Assembly, DV Solid State Relay (See components below)
Heatsink Assembly, FV Solid State Relay (See components below)
Components of Items 15 and 16
Kit Relay, Solid State 40 Amp 280V with Heatsink
Heatsink, Solid State
Terminal, ¼-inch Push-on
Relay, Hood 12VDC
Cover, Left Contactor Box Top (Over the Filter Pan Box)
Cover, Right Contactor Box Top (Over the Filter Pan Box)
Filter Assembly, EPRI (used in CE WYE-configured EPRI units only)
McDonald’s Cordset, 120V 5-Wire
McDonald’s Cordset, Europe 3-Wire Single Phase
Strain Relief
Plate, MRE Control Cord Relief
Transformer, 480V/120V 150VA
Holder, Bus Fuse
Fuse, 20 Amp
Bracket, Left Hand Contactor Box Mounting
Bracket, Right Hand Contactor Box Mounting
Relay, Tilt Switch 18 Amp 1/3 HP 24 V Coil
17
826-1562
18
807-2749
19
807-0037
20
807-1683
21
221-0482
22
222-0482
23
106-6204
24
807-4316
25
807-4317
26
807-1560
27
220-1102
28
807-0064
29
807-0922
30
807-2278
*
221-0610
*
222-0610
*
807-0012
* Not illustrated.
** Dual-vat assembly has six relays (826-1562); Full-vat assembly has three relays.
2-16
2.4.2.2 Large Center Contactor Box Configurations (Non-Filter, Not Over the Filter
and Single Units)
18
20
18
21
20
21
19
12
7
3
12
3
STANDARD 14kW
CONFIGURATION
18
1
2
20
19
7
TRIAC 14kW
CONFIGURATION
12
21
8
26 25
15
7
14
21
12
28
18
20
10
27
13 14 16
CANADIAN 14kW
CONFIGURATION
18
1
1
MECHANICAL 14kW
CONFIGURATION
20
19
10 8
21
12
30 31
7
3
29
120/440/480v
STANDARD &
MECHANICAL
CONFIGURATIONS
1a
23
22
LARGE
CONTACTOR BOX
COVER
LARGE TRIAC
CONTACTOR BOX
COVER
2-17
2.4.2.2 Large Center Contactor Box Configurations (Non-Filter, Not over the Filter
and Single Units) cont.
ITEM
1
1a
2
*
3
4
5
6
7
8
9
10
11
12
13**
14**
PART #
106-6081
106-6255
106-6173
106-6244
810-2554
807-1947
221-0482
222-0482
807-0070
807-1071
807-0884
807-2284
807-2283
810-1202
806-8674
806-8673
15
16
17
18
19
20
21
22
*
*
23
24
25
26
27
28
29
30
31
*
826-1562
807-2749
807-0037
807-1683
823-5729
220-1087
220-1088
220-1089
220-1175
220-1373
220-1152
106-6204
807-4316
807-4317
807-1560
220-1102
807-0064
807-0922
807-2278
807-0012
COMPONENT
Box Assembly, Contactor (Non-Filter or Not Over the Filter Pan)
Box Assembly, Contactor (Non-Filter or Not Over the Filter Pan) 120/440/480V
Box Assembly, Contactor EPRI (Non-Filter or Not Over the Filter Pan)
Box Assembly, Contactor Single-Station Fryer Only
Plug, Cord Cutout 1.125 Button
Plug, .875 Diameter Dome
Cover, Left Hand Contactor Box
Cover, Right Hand Contactor Box
Terminal, Ground Lug
Contactor, 24V 30 Amp Mercury
Contactor, 24V 50 Amp Mercury
Contactor, 24V 50 Amp Mechanical
Contactor, 24V 63 Amp Mechanical
Contactor, 600V 40 Amp 3-Pole
Heatsink Assembly, DV Solid State Relay (See components below)
Heatsink Assembly, FV Solid State Relay (See components below)
Components of Items 13 and 14
Kit Relay, Solid State 40 Amp 280V with Heatsink
Heatsink, Solid State
Terminal, ¼-inch Push-on
Relay, Hood 12VDC
Plate, Contactor Back Cordset
Bracket, Box Connecting
Cover, Contactor Box Front
Cover, Contactor Box Top (Non-Filter or Not Over the Filter Pan)
Cover, Contactor Box Top Full Vat Single-Station Fryer Only
Cover, Contactor Box Top Dual Vat Single-Station Fryer Only
Cover, Contactor Box Top EPRI (Non-Filter or Not Over the Filter Pan)
Filter Assembly, EPRI (used in CE WYE-configured EPRI units only)
McDonald’s Cordset, 120V 5-wire
McDonald’s Cordset, Europe 120V 3-wire Single Phase
Strain Relief
Plate, Control Cord Relief
Transformer, 480V/120V 150VA
Holder, Bus Fuse
Fuse, 20 Amp
Relay, Tilt Switch 18 Amp 1/3 HP 24 V Coil
* Not illustrated.
** Dual-vat assembly has six relays (826-1562); full-vat assembly has three relays.
2-18
2.4.3 Terminal Blocks
ITEM
PART #
1
2
3
4
5
6
823-5631
823-5632
220-0801
807-3970
807-0070
807-0128
COMPONENT
Box, LH Rear Terminal Block
Box, RH Rear Terminal Block
Cover, Rear Terminal Block Box
Block, 3 Pole 600V 175A
Terminal, Ground Lug
Bushing, Insulating Heyco
2-19
2.4.4
Heating Element Assemblies and Associated Parts
2.4.4.1 Element Assemblies and Hardware
NOTE: These elements apply only to RE series fryers. For
the previous model elements see manual PN 819-6011.
2-20
2.4.4.1 Element Assemblies and Hardware cont.
ITEM
PART #
COMPONENT
1
2
3
4
5
6
*
7
8
9
10
11
12
13
14
15
16
17
18
826-2198
826-2192
826-2200
826-2193
826-2199
826-2194
826-2196
826-2212
816-0681
816-0480
816-0688
809-1003
809-0766
230-3714
230-0784
809-0518
910-2042
230-0781
230-4902
230-4101
809-0567
230-4903
230-4103
810-3030
810-3131
220-1190
220-0464
220-0733
Element
200V 17.0 kW
208V 17.0 kW
220V 17.0 kW
230V 17.0 kW
230V/400V 7.0/8.5 kW (used in some export 3-phase 4-wire WYE units)
240V 17.0 kW
480V 17.0 kW
Probe, Temperature RE – includes tie wraps and grommet.
Grommet, Probe
Plug, .375-inch Dome
Gasket, Element
Screw, 10-32 X ⅜-inch Hex Head SS
Nut, 10-32 Keps Hex Head SS
Bracket, Temperature Probe 7.0kW
Bracket, Temperature Probe 8.5kW (used in some export 3-phase 4-wire WYE units)
Screw, 8-32 X ⅜-inch Slotted Hex Head
Clamp, Element (Short)
Clamp, Element (Long)
Support, Full-Vat Element Rear
Support, Full-Vat Element Front
Tie-Wrap, Metal
Support, Dual-Vat Element Rear
Support, Dual-Vat Element Front Dual Vat 14kW
Spring, Element Lift Left
Spring, Element Lift Right
Bracket, Lower Spring Single Foot Print
Bracket, Lower Spring
Bracket, Lower Spring Mating
* Not illustrated.
2-21
2.4.4.2 Element Tube Assemblies
2-22
2.4.4.2 Element Tube Assemblies contd.
ITEM
PART #
1
106-7653SP
2
106-7654SP
3
810-3246
4
106-5329
5
106-5330
6
220-0122
7
220-0123
8
106-7651
9
106-7652
10
810-2992
11
810-2993
*
106-6587
*
826-2228
*
810-3007
*
230-0794
* Not illustrated.
COMPONENT
Tube Assembly RE Element, Full-Vat
Tube Assembly RE Element, Dual-Vat
Bushing and Tube Assembly, Dual-Vat
Bracket Assembly, LH Element Tube Support
Bracket Assembly, RH Element Tube Support
Plate, Element Tube Support Inner
Plate, Element Tube Support Outer
Bracket Assembly, LH Upper Spring (use 106-6569 for 17kW)
Bracket Assembly, RH Upper Spring (use 106-6570 for 17kW)
Tube, FV Element Mounting
Bushing, Tube End Teflon
Magnetic Position Sensor Assembly
Magnetic Position Sensor Assembly with Bracket
Magnet
Bracket, Magnetic Position Sensor Wire
2.4.5 Computers
NOTE: See Page 2-29 for Interface Board to Computer Wiring Harness
ITEM
PART #
106-1269
106-0672
COMPONENT
Replacement Computer
Non-CE Domestic M2000
CE M2000
2-23
2.4.6 Wiring
2.4.6.1 Contactor Box Wiring Assemblies – 12-Pin Dual-Vat C-1
1
2
GREEN/YELLOW 75C
3
1
4
BLUE 74C
5
ORANGE 73C
6
ORANGE 72C
7
8
ORANGE 76C
9
ORANGE 71C
10
11
12
1
2
3
4
5
6
2
ORANGE 72C
7
8
9
ORANGE 71C
10
11
YELLOW 184C
12
ITEM
1
2
PART #
106-5980
COMPONENT
Contactor Box Harness Assembly Dual Vat
Standard
EPRI
2-24
2.4.6.2 Contactor Box Wiring Assemblies – 12-Pin Full-Vat C-1
ITEM
1
2
PART #
106-6031
COMPONENT
Contactor Box Harness Assembly Full Vat
Standard
EPRI
2-25
2.4.6.3 Contactor Box Wiring Assembly – 6-Pin (Left Element)
ITEM
1
2
PART #
106-6768
106-6771
COMPONENT
14/17 kW Mercury Contactor
14/17 kW Mechanical Contactor
2.4.6.4 Contactor Box Wiring Assembly – 9-Pin (Right Element)
ITEM
1
2
PART #
106-6769
106-6772
COMPONENT
14/17 kW Mercury Contactor
14/17 kW Mechanical Contactor
2-26
2.4.6.5 Main Wiring Harnesses
12-Pin Female Connector
807-0159 (Rear of Fryer)
15-Pin Male Connector
807-0804 (Rear of Component Box)
C6
J4
12-Pin Male Connector
807-0160 (Contactor Box)
USED ONLY ON
DUAL VAT
HARNESSES
C1
C6
C1
J4
FULL VAT HARNESS
807-4194
C6
C1
J4
DUAL VAT HARNESS
807-4195
2-27
2.4.6.6 Component Box and Filter Pump Wiring Harnesses
2
1
3
ITEM
1
2
3
PART #
106-5750
106-6639
106-5751
106-6644
106-5935
COMPONENT
Full Vat Control Harness J4 to J2 (Standard)
Full Vat Control Harness J4 to J2 (EPRI)
Dual Vat Control Harness J4 to J1 and J2 (Standard)
Dual Vat Control Harness J4 to J1 and J2 (EPRI)
Filter Pump C2 to Component Box Wiring Harness
2.4.6.7 Component Box to Filter Pump Harness
2-28
2.4.6.8 Interface Board to Controller Wiring Harness – 15-Pin
PN 807-4199
SMT Controller to Interface
Board Wiring Harness
2-29
2.5 Filtration System Components
2-30
2.5 Filtration System Components cont.
ITEM
*
*
*
*
*
*
*
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART #
826-1979
826-1980
826-1981
826-1392
813-0568
106-5911
106-5912
823-4637
106-6243
106-6310
810-2874
824-1707
810-2909
810-2910
823-5774
200-2124
220-1316
106-2617SP
823-5594
810-2012
826-1979
810-2198
826-1372
823-4589
200-3556
200-6709
826-1363
809-0247
823-3879
200-4408
106-5981
200-4409
106-5982
16
826-1785
826-1712
826-1756
826-1270
826-1755
17
826-1264
816-0093
*
807-11973
* Not illustrated.
COMPONENT
Filter Pan Roller Kit (four each of Items 7 and 8)
Service Filter Pan (Item 5, four of Items 7 & 8, two O-rings and two of 813-0568)
Service Filter Pan Assembly (Service Filter Pan plus Items 3 and 4)
O-Ring (Pkg. of 5; used with Item 5)
Plug, ⅛-inch Socket Head Pipe (used with Item 5; two required)
Heater Strip Assembly, 100-120V 25W 18”
Heater Strip Assembly, 208-250V 25W 18”
Lid, Multi-Vat Fryers
Lid, Single Station Fryer Only Full Vat
Lid, Single Station Fryer Only Dual Vat
Crumb Tray
Crumb Tray, Single Station Fryer Only
Hold-Down Ring for Pad 11.20 x 19.10
Hold-Down Ring for Paper 13.65 x 21.41
Hold-Down Ring for Paper 8.98 x 19.39 Single Station Fryer Only
SanaGrid Filter Screen
SanaGrid Filter Screen, Single Station Fryer Only
Pan, One-Piece Filter (includes Item 2,)
Pan, One-Piece Filter Single Station Fryer Only
Rail Set, Filter Pan Roller (includes one left and one right)
Kit, Roller (includes 4 rollers, 4 nuts and 4 lock washers)
Roller, Filter Pan and Rail
Nut, ¼-20 Hex Flange (Pkg. of 10) (use 809-0191 for lock washers)
Bracket, Lid Support
Guide, Filter Pan Lid
Left
Right
Screw, 8-32 X ½-inch Slotted Truss Head (Pkg. of 25)
Nut, 8-32 Hex Keps
Suction Tube
Rail, Left Filter
Support Assembly, Left Single Station Fryer Only
Rail, Right Filter
Support Assembly, Right Single Station Fryer Only
Motor and Gasket Kit
100V 50/60 Hz
115V 50/60 Hz
208V 50/60 Hz
220-240V 50/60 Hz
250V 50/60 Hz
Pump and Gasket Kit 4 GPM 2 piece
Gasket, Pump/Motor
Viking Pump Seal Kit
Continued on next page…
2-31
2.5 Filtration System Components cont.
ITEM
PART #
COMPONENT
18
807-2484
Valve, ¼-inch Solenoid
19
810-2493
Fitting, ¼-inch x 90° Quick-Connect
*
811-1071
Tubing, ¼-inch OD Teflon Vent (sold by the foot)
20
813-0342
Elbow, ½-inch 45° Street
21
813-0530
Tee, ½-inch X ¼-inch X ½-inch Reducing
22
813-0022
Nipple, ½-inch Close
23
813-0838
Nipple, ¼-inch Close
24
813-0304
Bushing, ½-inch to ¼-inch Flush
25
810-1668
Adapter, ⅝-inch to ½-inch NPT Male
26
810-1669
Adapter, ⅝-inch to ½-inch NPT Female
27
810-1680
Flexline, 6.5-inch Oil Return
28
810-1057
Flexline, 13-inch Oil Return
29
810-1043
Flexline, 9.5-inch Oil Return
30
Wiring Harness, Filter Pump
106-5910
115/120V Filter Harness
106-5906
208/230/240/250V Filter Harness
31
826-1375
Screw, 10-32 X ¾-inch Hex Trim Head (Pkg. of 5)
32
200-5950
Bridge, Filter Motor
824-1705
Bridge Filter Single Station Fryer Only
33
813-0003
Tee, ½-Inch
34
813-0298
Nipple, ½-inch 2.0-inch
35
813-0537
Nipple, ¼-inch 2.0-inch
36
813-0165
Elbow, ST ½-inch x ½-inch NPT 90° BM
2-32
11
9
7
4
2
7
8
1
7
7
6
6
10
7
8
3
5
6
6
2.6 Frypot Assemblies and Associated Parts
2-33
2.6 Frypot Assemblies and Associated Parts cont.
ITEM
1
2
3
4
5
6
PART #
COMPONENT
Frypot Assembly (does not include Item 6)
Frypot, Full-Vat Filter with Insulation (for use on EPRI units)
Frypot, Full-Vat Filter w/o Insulation (for use on Standard units)
Frypot, Dual-Vat Non-Filter with Insulation (for use on EPRI units)
Frypot, Dual-Vat Filter w/o Insulation (for use on Standard units)
Thermostat Assembly, High-Limit
826-2454
Non-CE Full Vat 425°F (218°C) (17kW FV and 14kW FV) (Color
Coded Black 806-7543)
826-2456
Non-CE Dual Vat 435°F (224°C) (22kW, 17kW DV and 14 kW DV)
(Color Coded Red 806-8035)
826-2455
CE Full and Dual Vat 415°F (213°C) (14kW and 17kW CE) (ColorCoded Yellow 806-8132)
7
812-0211
Insulation, Kaowool 17-inch X 10-inch X ½-inch (4 required per pot)
8
900-4100
Retainer, Side Insulation
9
900-4101
Retainer, Front Insulation
10
900-1345
Retainer, Rear Insulation
11
826-1376
Nut, 10-32 Keps Hex (Pkg. of 10)
NOTES: The frypots for EPRI-equipped units are insulated; those for non-EPRI (standard) units
are not. EPRI frypot assemblies 806-5545SP and 806-5551SP consist of the Items 2 and 4
respectively, plus insulation (Items 7-10). When replacing insulation or adding insulation to a
bare frypot, the individual pieces (sides, front, and back) are cut to fit from Item 7 when installed.
Each frypot requires four uncut pieces of insulation.
823-5545SP
823-5359SP
823-5551SP
823-5482SP
2-34
2.7 Oil Return System Components
2-35
2.7 Oil Return System Components cont.
ITEM
COMPONENT
PART #
1
106-2465SP Handle Assembly, Full-Vat and Right Dual-Vat Rear Flush Complete
2
106-2687SP Handle Assembly, Left Dual-Vat Rear Flush Complete
3
807-2103 Microswitch, Straight Lever
4
106-3349 Bracket Assembly, Microswitch
5
200-5401 Bracket, Handle Retainer
6
816-0220 Insulation, Oil Return Microswitch
7
826-1366 Nut, 4-40 Keps Hex (Pkg. of 25)
8
810-2534 Rod, Full-Vat and Right Dual Vat Rear Flush
810-2533 Rod, Left Dual Vat Rear Flush
9
816-0643 Grip, Oil Return Valve Handle
10
809-0601 Clip, Clevis
11
810-2532 Flexline, 7.0-inch
810-1057 Flexline, 13.0-inch Single Footprint Only Full Vat and Dual Vat Left Side
810-1055 Flexline, 11.5-inch Single Footprint Only Dual Vat Right Side
12
810-1668 Adapter, ⅝-inch to ½-inch NPT Male
13a
813-0165 Elbow, ½-inch X 90° Street
13b
813-0908 Adapter, ½-inch NPT M/T 90º (used only on side next to cabinet)
14
810-0278 Valve, ½-inch Ball
15
200-5438 Handle, Rear Flush Valve
16
900-2935 Retainer, Oil Return Valve Nut
17
813-0460 Nipple, ½-inch X 3.0-inch NPT
18
813-0907 Cap, 15/16-inch Valve Safety
19
810-3015 Manifold, Two-Station Fryer (use 810-2543 for non-filter units)
20
810-3016 Manifold, Three-Station Fryer (use 810-2544 for non-filter units)
21
810-3017 Manifold, Four-Station Fryer (use 810-2545 for non-filter units)
22
810-3018 Manifold, Five-Station Fryer (use 810-2546 for non-filter units)
2-36
2.8
Wiring Connectors, Pin Terminals, and Power Cords
ITEM
PART #
*
*
*
*
*
807-0154
807-4317
807-1685
807-4316
807-3817
COMPONENT
Power Cords
1
807-1068
2
807-0158
3
807-0156
5
807-0159
5
807-0875
6
807-1067
7
807-0157
8
807-0155
9
807-0160
10
807-0804
11
826-1341
12
826-1342
13
807-2518
14
807-0928
15
806-4855
16
230-2345
*
807-4660PK
* Not illustrated.
100/120V–15A 3-wire, w/grounded plug
100/208/240V-16A 3-Wire with Plug BIRE/MRE CE
100/208/240V–18A 3-wire, w/o plug
120V 5-wire, w/grounded plug BIRE/MRE
208/240V 3-Phase 4-wire w/grounded plug
Connectors
2-Pin Female
6-Pin Female
9-Pin Female
12-Pin Female
15-Pin Female
2-Pin Male
6-Pin Male
9-Pin Male
12-Pin Male
15-Pin Male
Terminal, Female Split Pin (Pkg of 25)
Terminal, Male Split Pin (Pkg of 25)
Plug, Mate-N-Lock (Dummy Pin)
Extract Tool Pin Pusher
Pin Pusher Screwdriver Assembly
SMT Pin Extractor
SMT Pin Service Repair Kit
2-37
2.9
Fasteners
ITEM
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
PART #
809-0429
809-0514
809-0448
826-1366
826-1358
809-0247
826-1376
809-0766
809-0581
809-0020
826-1372
809-0417
809-0535
809-0540
826-1359
826-1365
809-0357
809-0359
809-0360
826-1371
809-0364
809-0518
809-0104
826-1363
826-1360
826-1330
809-1003
826-1375
809-1000
826-1374
809-0266
809-0434
809-0123
826-1389
809-0582
809-0184
809-0190
809-0191
809-0193
809-0194
COMPONENT
Bolt, ¼-inch – 20 x 2.00-inch Hex Head ZP Tap
Capscrew, 5/16-inch-18 NC Hex
Clip, Tinnerman
Nut, 4-40 Keps Hex (Pkg. of 25) (809-0237)
Nut, 6-32 Keps Hex (Pkg. of 25) (809-0049)
Nut, 8-32 Keps Hex
Nut, 10-32 Keps Hex (Pkg. of 10) (809-0256)
Nut, 10-32 Keps Hex SS
Nut, ½ NPT Locking
Nut Cap 10-24 NP
Nut Grip ¼-inch 1/4-20 Hex NP (Pkg. of 10) (809-0059)
Nut Flange ¼-inch 1/4-20 Serr
Nut, "T" ¼-inch-20 x 7/16 SS
Nut, Lock ½-inch-13 Hex 2-Way ZP
Screw, 4-40 x ¾-inch Slotted Round Head (Pkg. of 25) (809-0354)
Screw, 6-32 x ⅜-inch Slot Head (Pkg. of 25) (809-0095)
Screw, 6 x ⅜-inch Phillips Head NP
Screw, 8 x ¼-inch Hex Washer Head
Screw, 8 x ⅜-inch Hex Washer Slot Head
Screw, 8 x ½-inch Hex Head ZP (Pkg. of 25) (809-0361)
Screw, 8 x ⅝-inch Hex Washer Head ZP
Screw, 8-32 x ⅜-inch Hex Washer Slotted Head SS
Screw, 8-32 x ½-inch Slotted Head ZP
Screw, 8-32 x ½-inch NP (Pkg. of 25) (809-0103)
Screw, 10-24 x 5/16-inch Round Slot Head ZP (Pkg. of 25) (809-0024)
Screw, 10-32 x ⅜-inch Slot Head SS (809-0117)
Screw, 10-32 x ⅜-inch Hex Trim Head SS
Screw, 10-32 x ¾-inch Hex Trim Head SS (Pkg. of 5) (809-0401)
Screw, 10-32 x 1¼-inch Hex Sck C/S
Screw, 10 x ½-inch Hex Head (Pkg. of 25) (809-0412)
Screw, 10 x ½-inch Phillips Head ZP
Screw, 10 x ⅜-inch Hex Washer Head NP
Screw, 10 x ¾-inch Slot Head
Screw, 1/4-20 x ¾-inch Hex Head ZP (Pkg. of 10) (809-0131)
Washer ½ NPT Locking
Washer, #10 LK ZP
Washer, .625 X .275 X 40 Flat SS
Washer, Lock 1/4 Spring ZP
Washer, Flat 1/4 Nylon
Washer, Flat 5/16 ZP
2-38
THIS PAGE INTENTIONALLY LEFT BLANK
Frymaster, L.L.C., 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000
Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106
TEL 1-318-865-1711
FAX (Parts) 1-318-219-7140
PRINTED IN THE UNITED STATES
SERVICE HOTLINE
1-800-551-8633
(Tech Support) 1-318-219-7135
819-6152
APRIL 2006
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