# MODEL 8505 Withstand Voltage & Insulation Tester Instruction Manual I-02271 FOR SAFE USE For safe use of this tester, please observe the following warning and caution. ! Regarding safety symbols In order to help the users to use the testers safely, the following symbols are used in this manual. 、 Place where there is a dangerous high voltage. ! Warning It shows the content that a dangerous situation is possible which may cause a fatal accident or severe injury in case the tester is mishandled. ! Caution It shows the content that a dangerous situation is possible which may cause a minor injury to user or only material damage in case the tester is mishandled. ! Warning ●This tester is designed to output a high voltage. As there is a danger hock, please follow the directions below: of an electric s ・Do not touch output terminal, high voltage cables or test samples during the test. The places marked withon the tester are the dangerous parts where the high voltage is generated. ・Make sure to connect the protective ground terminal to the earth. ・Do not short-circuit the output to the ground or commercial power supply line. It is dangerous as the housing of the tester is charged with high voltage. It also causes the breakdown of the tester. ・When operating the tester, put on the rubber gloves of an electric operation purpose. ・For the connection to the test specimen, use the enclosed high-voltage cable or an electric cable that confirms to the operating voltage. ●Place for installation ・Never use or install this tester in the place where explosive or flammable materials as mentioned below are used or stored. (Occupational Safety and Health Act, Enforcement Regulations Appendix Table 1 Hazardous Materials ) [Explosive materials], [Ignitable materials], [Inflammable materials], [Flammable gas], [Oxidizing materials] ※This tester uses metal internally. There is a risk of deterioration due to the occurrence of corrosion or rust and explosion or ignition by an electric spark. ・Do not place objects on top of this tester or use it as a footstool. ※It affects the heat dissipation causing internal temperature rise and break-down. ※There is a risk that the upper part is deformed. ●Storage ・Take care that the water drops like from rain do not wet the tester. ※There is a risk of electric shock or malfunction. ・Do not place the tester sideways. Take care during handling and do not let it fall down due to the vibration etc. ※There is a risk of damage of internal mechanism or malfunction. !Caution ●Do not use the tester in the following places Followings can cause the trouble due to break-down or malfunction. Rain, water drops or direct sunlight places. Places having high temperature, high humidity , dust and corrosive gas. Places having external noise, radio waves or static electricity. Places which are unstable or having lot of mechanical vibrations or shock. Places where high sensitivity measuring testers or receivers are located nearby. ・Do not open the case or modify the tester as it may cause a danger of an electric shock or other troubles. ・If the operation is abnormal, turn off the power supply switch immediately and unplug the power cord. ・Make sure to stop the use and turn off the power supply during the maintenance or checking. ・Do not use the tester where the ventilation is poor. Cooling system of this tester is forced air cooling from the rear panel. Mainly it takes in the air from the bottom Exhaust exit and discharge to the rear side. As heat may be trapped and become the reason for the fire, always keep space of more than 10cms between the top, side, rear and the walls. In between the bottom surface and the floor (the height of rubber foot is about 14mm), do not place any object like paper, plastic etc. which can be easily sucked in. Suction inlet Front panel ●Apply the voltage to capacitance load (test sample) The output voltage may rise higher than the case of no load depending upon the capacitance value of the load. Also, in case of voltage dependent load (test sample), the waveform distortion may occur. In case of test voltage 2kV, the influence of capacitance less than 2000pF can be ignored. ●Transportation ・Hold the chassis (bottom plate) during transportation. Do not carry the tester holding its red bushing of high voltage terminal section (refer to ⑩ of “1. Part names and functions”). ※The bushing (red) may get damaged and there is a risk of serious injury when this product falls down. ・Minimize the mechanical vibration or shock when transporting the tester. ※There is a risk of damage of internal mechanism or malfunction. ●Regarding Interlock This tester is provided with interlock function. No test can be made when interlock function is in operation. The interlock function can be released by plugging the enclosed remote /out plug into the remote I/O connector ⑤ and pressing the stop switch ⑫. Content Preface ........................................................................................................................... 1 Functions ........................................................................................................................................ 1 Confirmation prior to use ............................................................................................. 2 Inspection at the time of unpacking .................................................................................................. 2 Cautions for handling ...................................................................................................................... 2 1.Names and functions of each part ........................................................................... 3 Front Panel ..................................................................................................................................... 4 Rear Panel....................................................................................................................................... 7 2.Preparation before use ............................................................................................. 9 Connection of power cord.............................................................................................................. 10 Connection of the protective earth terminal .................................................................................... 10 Method of removing and mounting of key cover (option) ............................................................... 10 Connection to the external control equipment ................................................................................. 11 Connection of the high-voltage cable ............................................................................................. 11 Power on and off ........................................................................................................................... 12 3.Panel operation ...................................................................................................... 13 Expression of the panel display of setting operation........................................................................ 14 Key Lock ...................................................................................................................................... 14 Configuration of the display .......................................................................................................... 15 Setting of test conditions ............................................................................................................... 15 READY state ................................................................................................................................ 16 Display during the test ................................................................................................................... 17 Display example of judgment result ............................................................................................... 17 4.Setting of a single test and an automatic test (ACW→IR, IR→ACW) .................... 19 Types of test .................................................................................................................................. 20 Selection of test mode ................................................................................................................... 21 5.Setting of withstand voltage test conditions .......................................................... 23 Setting of test voltage .................................................................................................................... 24 Upper limit judgment value ........................................................................................................... 25 Lower limit judgment value ........................................................................................................... 26 Setting of the voltage rise time (rise time) ...................................................................................... 27 Setting of the voltage fall time (fall time) ....................................................................................... 28 Setting of the test time ................................................................................................................... 29 Setting of test voltage frequency .................................................................................................... 30 6.Setting of insulation resistance test (IR) conditions ............................................... 31 Setting of test voltage .................................................................................................................... 32 Setting of resistance range ............................................................................................................. 32 Upper limit judgment and lower limit judgment value .................................................................... 34 Setting of mask time...................................................................................................................... 34 Setting of test time ........................................................................................................................ 35 7.Memory operation ................................................................................................. 37 Overview ...................................................................................................................................... 38 Call and setting of memory ............................................................................................................ 39 8.Program operation ................................................................................................. 41 Overview ...................................................................................................................................... 42 Flow of program operation ............................................................................................................ 43 Call of program operation .............................................................................................................. 44 Setting of the program ................................................................................................................... 45 9.Test method (From the start of the test till the judgment) .......................................... 47 Method operation of single withstand voltage test........................................................................... 48 Operation method of single insulation resistance test ...................................................................... 49 Operation method of automatic test ................................................................................................ 50 Operation method of program operation test ................................................................................... 51 10.Other functions .................................................................................................... 53 Double action start ........................................................................................................................ 54 GOOD hold .................................................................................................................................. 54 Momentary start ............................................................................................................................ 54 FAIL mode .................................................................................................................................... 54 NG start ........................................................................................................................................ 54 Setting method .............................................................................................................................. 55 Setting of the buzzer ...................................................................................................................... 56 Interlock ....................................................................................................................................... 57 11.Remote I/O.......................................................................................................... 59 Overview of the test depending on remote I/O ................................................................................ 60 From the test conditions setting of remote I/O to test start ............................................................... 61 Connector pin array and pin function ............................................................................................. 62 Interlock signal ............................................................................................................................. 63 Protective function operation (PROTECTION) .......................................................................... 63 Input signal ................................................................................................................................... 64 Output signal and the control power supply .................................................................................... 65 Timing chart.................................................................................................................................. 66 12.PC remote control................................................................................................ 67 RS-232C・USB Interface ............................................................................................................... 68 13.Error message ...................................................................................................... 69 Error display ................................................................................................................................. 70 Coping with error display .............................................................................................................. 70 14.Maintenance ........................................................................................................ 71 Cleaning ....................................................................................................................................... 72 Problem solving ............................................................................................................................ 72 Calibration .................................................................................................................................... 72 15.Specifications ....................................................................................................... 73 Withstand voltage test ................................................................................................................... 74 Insulation resistance test ................................................................................................................ 76 Memory operation ......................................................................................................................... 77 Program operation ......................................................................................................................... 77 Other functions ............................................................................................................................. 78 Input Output signal........................................................................................................................ 78 RS-232C・USB Interface ............................................................................................................... 79 General specification ..................................................................................................................... 80 Setting of the default value ............................................................................................................ 80 Dimensions ................................................................................................................................... 82 MEMO ......................................................................................................................................... 83 This page is blank. Preface For proper use of this tester, read these instructions carefully before initial operation. Make sure that this instruction manual is available to the responsible person for the operation. Besides, keep this manual near the tester so that the operator can read it any time. Functions As this tester handles the high voltage, so it is designed with a lot of protective functions and a number of considerations for the safety of the users. ・The withstand voltage tester has the capability of maximum output of 5kV and output capacity of 100VA. ・Precise test can be made due to upper and lower limit leakage current setting. ・As the insulation tester, this model is provided with 6 ranges of DC25V~DC1000V. ・The displays of test voltage, current and test time are easy-to-read green large LED. ・16 sets of memory are equipped which can write and read the test conditions. ・16 sets of memory are equipped which can program 16 steps of applied voltage of withstand voltage test and test time. ・It is possible to control input of the start/stop of the test from the outside by remote I/O connector. Besides, matching with the status of this tester, the output signals like “waiting”, “under test” or “decision result” etc. are output in open collector. MODEL 8505 1 Confirmation prior to use Inspection at the time of unpacking (1)When unpacking When the tester is delivered, check whether it has been damaged in transit and unpack it carefully. In case the tester does not operate as per the specification due to damage, contact the dealer from where you have purchased or sales office. (2)Checking of the contents Check the packing box which contains the main item and the standard accessories as listed below. List of accessories Instruction manual (Main document) RS-232C・USB Interface manual High voltage cable 2m Earth wire 3m Power supply cord 2.5m Remote I/O plug ! Caution 1 set 1 set 1 pair 1 piece 1 piece 1 piece(36P) ・For external communication RS-232C(D sub 9 pin model 5881-11-018) When the customer procures it, it is requested to use the inch pitch screw type. USB cable (Standard A-B model 5881-12-010) is optional. Cautions for handling Since this tester deals with high voltage, it is designed paying special attention to the safety. However, it is still dangerous as it outputs high voltage of max. 5kV. An erroneous handling may cause fatal accident. In order to avoid any accident, strictly observe the following cautions and take utmost care for safety. ! Warning If the earthing is insufficient, there is a risk of electric shock. (1)Make sure to connect the protective ground terminals (rear panel) to the earth. If the grounding is insufficient and the output is short-circuited to the earth or power supply line, the tester housing is charged with high voltage and it is very dangerous when the operator touches the outer box. Check if the earthing cable is disconnected or not. (2)During the test, never touch the output terminals, high voltage cable and test samples. (3)When making a connection to the test sample, with output OFF , connect the LOW side prior to other. (4)When operating this tester, put on rubber gloves for electric shock prevention. MODEL 8505 2 1.Names and functions of each part Front Panel ..................................................................................................................................... 4 Rear Panel ...................................................................................................................................... 7 MODEL 8505 3 1.Names and functions of each part Front Panel 1 9 No. 1 2 3 10 7 mA HIGH MΩ LOW 12 8 GOOD GOOD HIGH HIGH LOW LOW 13 14 15 16 Function description Gives warning lamp when the test voltage is an output. MEMORY No. Memory operation, display of memory number and step number of program operation Memory, Lit up during program operation , blinking during setting up PROG Lamp During program operation, Lit up during setting TEST VOLTAGE Withstand voltage test : Program operation : Insulation test : V, kV Lamp Unit display of test voltage FREQ Display Display of the frequency setting of the test voltage in regards to withstand voltage test CURRENT /RESISTANCE Withstand voltage test : Display of leakage current measurement value and result value, blinking during setting up Insulation test : Display of insulation resistance measurement value and result value, blinking during setting up HIGH SET Lamp Lights up when upper limit value is set LOW SET Lamp Lights up when lower limit value is set TIME RAISE Lamp 6 11 6 DANGER Lamp 3 5 5 Name 2 4 4 TEST Lamp FALL Lamp MASK Lamp MODEL 8505 Lighting of each lamp, refer blinking state Lighting of each lamp, refer blinking state Display of setting of test voltage and value of output voltage. Setting of step off (end) (withstand voltage test only) Setting of the test voltage Lighting of each lamp, refer blinking state Lighting of each lamp, refer blinking state Withstand voltage test : Display of RAISE、TEST、FALL time Insulation test : Display of MASK、TEST time During withstand voltage test RAISE operation, Lights up during setting During withstand voltage test TEST operation, Lights up during setting Lighting of each lamp, refer During withstand voltage test FALL operation, blinking state Lights up during setting During MASK time of insulation test, Lights up during setting 4 No. Name JUDGE Display of decision result and test status ACW-TEST Lamp Lights up during withstand voltage test IR-TEST Lamp Lights up during insulation test GOOD Lamp Lights up when the decision result of the test is passed 7 HIGH Lamp LOW Lamp MODE ACW-IR Lamp IR-ACW Lamp ACW Lamp 8 Lighting of each lamp, refer blinking state Lights up when the decision result of the test is larger than the upper limit decision value Lights up when the decision result of the test is less than the lower limit decision value Display of test mode and operation mode Withstand voltage test → Lights up in insulation test mode, blinking during setting Insulation test → Lights up in withstand voltage test mode, blinking during setting Lights up during withstand voltage test mode , blinking during setting IR Lamp Lights up during insulation test mode, blinking during setting READY Lamp Lights up during READY status REMOTE Lamp Lights up during remote control status KEYLOCK Lamp Lights up during locked status of key operation setting DISCHARGE Lamp Blinking during the discharge of insulation test MODEL 8505 1 Function description 5 Lighting of each lamp, refer blinking state 1.Names and functions of each part No. Name Function description 9 LOW terminal Low-voltage side terminal of the test voltage output, the tester case and the same potential 10 HIGH VOLTAGE terminal High-voltage side terminal of the test voltage output, the output of the high voltage during the test 11 Buzzer Buzzer 12 START switch Start switch of the test 13 STOP switch Interruption and judgment return switch of the test Setup Key for reading and writing the setting of the test conditions such as test mode, test voltage, upper and lower limit values, test time etc. key MEM PROG ▼ SET 14 ▲ Key to select each setting after entering the setup mode Hold down the SHIFT and press the MEM key to switch to the memory operation Key to select each setting after entering the setup mode Hold down the SHIFT and press PROG key to switch to the program operation Key to change each setting item Hold down the SHIFT and press SET key for some time to switch to other function setting Key to change each setting item RANGE Hold down the SHIFT and press RANGE key while setting to switch to the decimal point REMOTE LOCK Key to set/release remote operation ENTER EXIT Stores the set value and exits from the setting operation SHIFT Used in combination with other keys Function that is displayed on the lower side of the key is enabled Hold down the SHIFT and press LOCK key to switch to Key lock set/release Hold down the SHIFT and press EXIT key to interrupt the setting operation and READY state 15 POWER switch Switch for the power 16 Key cover Protect the set up key from being touched (option) MODEL 8505 6 Rear Panel 1 1 AC LINE 200VA MAX 100-240V 50-60Hz REMOTE I/O 注 意 CAUTION RS-232C USB 接 地端子は確実に 大 地アースしてください。 ENSURE GROUNDING OF EARTH TERMINAL. 2 No. 1 3 4 Name AC LINE connector 5 6 Function description Supply power inlet Protective earth terminal. Terminal for earthing the case of the tester with same potential 2 3 RS-232C connector RS-232C interface 4 USB connector USB interface 5 Remote I/O connector Connector for external control 6 Cooling fan Fan for exhaust MODEL 8505 7 1.Names and functions of each part This page is blank. MODEL 8505 8 2.Preparation before use Connection of power cord ............................................................................................................. 10 Connection of the protective earth terminal .................................................................................... 10 Method of removing and mounting of key cover (option) ............................................................... 10 Connection to the external control equipment..................................................................................11 Connection of the high-voltage cable ..............................................................................................11 Power on and off ........................................................................................................................... 12 MODEL 8505 9 2.Preparation before use Connection of power cord 1 2 3 ! Warning Make sure that the power switch POWER of this tester is turned off. Connect the power cord to the inlet for the power supply of the rear face. The plug of the power cord that comes with this tester is for AC100V. If it exceeds AC125V, use the power cord suitable for the rating. 200V type power cord with a plug attached (European 2-pole with earth model name 5880-23-030) is optional. Power cord plug (3P) is connected to the earthed outlet. The plug of the power cord is 3- pin and the round shaped pin of the center is the earthing. Use supply voltage AC100~AC240V (AC90~250V) and power frequency 50/60Hz. Besides, when you connect the power cord, make sure that the power switch is turned off. Beyond this range could lead to the failure and incomplete operation of the tester. Connection of the protective earth terminal Earth the protective earth terminal ② to the ground using the supplied earthing wire. When the earthing is imperfect or when the output is short circuited to the ground or power line, the case of the tester is highly charged and it is dangerous to touch it. Besides, when using the tester, be sure to check that the earthing wire is not disconnected. ! Warning If the earthing is imperfect, there is a risk of an electric shock. Method of removing and mounting of key cover (option) You can mount the key cover (Model 5858-19) to the set up key as an option. It is used when the set value is not wanted to be processed. As it is fixed with knurled screws, removing and mounting can be done easily with your fingers. MODEL 8505 10 Connection to the external control equipment External control equipment can be connected to the remote I/O connector ⑤ 2 Refer to “11.Remote I/O” for connection method. Connection of the high-voltage cable During the test, the high voltage output terminal is charged to a high voltage. Connect the supplied high voltage cable with the HIGH VOLTAGE terminal and LOW terminal. For high voltage cable, use the supplied cable or cable adaptable for the voltage used. ! Warning ・Make sure to confirm the power off before connecting the high voltage cable. There is a risk of an electrical shock. ・As the vinyl covering part of alligator clip of the supplied high voltage cable is not a withstand voltage, do not touch during the test. There is a risk of an electric shock. After connecting the low-voltage side cable to the LOW terminal ⑨, be sure to secure the retaining bracket to the terminal. LOW TERMINAL ⑨ LOW VOLTAGE CABLE (BLACK) 8505 MAIN BODY Retaining bracket Tighten the low terminal of the main body with the U shaped groove side of the retaining bracket ! Warning MODEL 8505 When the low voltage side cable is disconnected, the whole tested equipment gets charged with high voltage and there is a risk of an electric shock. 11 2.Preparation before use Power on and off After purchasing for the first time when POWER switch⑮ is on, the test begins and due to interlock function, the state becomes PROTECTION state. Connect the supplied remote I/O connector. Use the supplied remote I/O connector only after the PROTECT state is released easily. If you do the actual test, use the interlock function for the safety. To guard the test area against the electric shock, use the interlock function like cut-off etc. when opening the door or cover. 1 2 3 4 ! Caution MODEL 8505 Make sure that the power cord, connection cables etc. are connected properly. Press “-” side of POWER switch ⑮ of front panel to turn it on. After turning on the power switch, all lights on display are on for few seconds (lamp test). However, TEST VOLTAGE and CURRENT/RESISTANCE display firm version. After a few seconds, the display would be of test mode when the previous power was turned off. Press “○” side of the POWER switch of the front panel to turn it off. Do not turn off the POWER switch ⑮ during the test voltage output. This may cause a malfunction. However, it excludes in the state of emergency stop when voltage output does not decrease even when the STOP switch is pressed due to the abnormality of test sample etc. 12 3.Panel operation Expression of the panel display of setting operation ....................................................................... 14 Key Lock ...................................................................................................................................... 14 Configuration of the display .......................................................................................................... 15 Setting of test conditions ............................................................................................................... 15 READY state ................................................................................................................................ 16 Display during the test................................................................................................................... 17 Display example of judgment result ............................................................................................... 17 MODEL 8505 13 3.Panel operation Expression of the panel display of setting operation Depending on the key operation, the state of the display unit LED is expressed as below: Surface-emitting LED Lamp Numerical Indicator Round LED Lamp On state ACW-IR Blinking state ACW-IR Off state ACW-IR ! Caution During setting, if key is not operated for about five minutes, it automatically returns to READY state. During this time the contents changed will not be stored. Key Lock With this operation, the setting key operation is disabled. At this time, only START switch and STOP switch are enabled in front panel operation. mA HIGH 1 3 Setting of Key Lock ① Press LOCK key (pressing the LOCK while holding down the SHIFT) for 3 seconds in the READY state. ② KEY LOCK lamp is lit and the key lock function is set. Release of Key Lock MODEL 8505 ③ Press LOCK key (pressing the LOCK while holding down the SHIFT) for 3 seconds till KEY LOCK lamp is off. 14 Configuration of the display The front panel display of this tester can be broadly divided into four parts. The setting of test conditions can be done in accordance to the objectives like application of memory operation, program operation and other functions. 3 Setting of test conditions Display of READY state Test mode selection and set each setting value Memory operation (7. Memory operation) Program operation (8. Program operation) Other functions (9. Other functions) Under Test Judgment Result Setting of test conditions It shows the test mode that is currently selected. Panel display Test Mode ACW-IR Withstand voltage test → Insulation test IR-ACW Insulation test → Withstand voltage test ACW Withstand voltage test IR Insulation test Setting Method For detail refer “4. Setting of independent test and automatic test”, “5. Setting of withstand voltage test conditions” and “6.Setting of insulation test conditions”. MODEL 8505 15 3.Panel operation READY state 1) When the POWER switch ⑮ is turned on, after displaying firmware version for a few seconds, READY lamp turns on and becomes READY state. 2) READY lamp is on in the state where the test can be started. 3) When setting the test conditions etc. READY lamp turns off. 4) In the automatic test mode (ACW-IR, IR-ACW), the test conditions setting of withstand voltage test and insulation resistance test are displayed alternately. mA HIGH Withstand voltage test ( ACW ) Display alternately (During ACW-IR, IR-ACW) Insulation resistance test MΩ LOW ( IR ) Panel setting mode is MODEL 8505 When MEMORY, PROG display are off, “Panel setting mode” is written. 16 Display during the test During withstand voltage test, DANGER lamp is turned on and test voltage value and leakage current value are displayed. Withstand voltage test ( ACW ) Rise Test 3 Fall Test voltage 2.00kV 1.00kV mA HIGH Display example of elapsed time 0.0 15.0 45.0 60.0 Elapsed time (s) During insulation resistance test, DANGER lamp is turned on and test voltage range and insulation resistance value are displayed. Insulation resistance test ( IR ) LOW Display example of judgment result Display example during automatic test (IR-ACW), when IR, ACW and GOOD GOOD mA judgment are done. GOOD HIGH Display example during automatic test (ACW_IR), when GOOD judgment in ACW and NG judgment in IR are done. GOOD MΩ MODEL 8505 17 LOW LOW LOW 3.Panel operation This page is blank. MODEL 8505 18 4.Setting of a single test and an automatic test (ACW→IR, IR→ACW) Types of test.................................................................................................................................. 20 Selection of test mode ................................................................................................................... 21 MODEL 8505 19 4.Setting of a single test and an automatic test Types of test This tester has a single test and an automatic test. 1) Single test ・Withstand voltage test (ACW) ・Insulation resistance test (IR) 2) Automatic test The withstand voltage test and insulation resistance test are switched to each other automatically and the test is carried out continuously. ・Switch to insulation resistance test from withstand voltage test (ACW-IR) ・Switch to withstand voltage test from insulation resistance test (IR-ACW) MODEL 8505 20 Selection of test mode 1 mA 3 1 2 4 Enter in mode selection ① Press MODE key ( or ). ・Test mode lamp of MODE display blinks. Selection of the test ② Selection is done by ▲ and ▼ keys. Automatic test by the blinking of ACW-IR lamp from withstand voltage test to insulation resistance test. Automatic test by the blinking of IR-ACW lamp from insulation resistance test to withstand voltage test. Withstand voltage test by blinking of ACW lamp. Insulation resistance test by blinking of IR lamp. ・Switching to the setting of test conditions by or key. End of the selection ③ Press ENTER key and the setting is stored and returns to the READY state. Interruption of the selection ④ If EXIT key (Holding down SHIFT and press EXIT) is pressed, the operation is interrupted, becomes READY state and the state is the one before entering the operation. MODEL 8505 21 4 4.Setting of a single test and an automatic test This page is blank. MODEL 8505 22 5.Setting of withstand voltage test conditions Setting of test voltage .................................................................................................................... 24 Upper limit judgment value ........................................................................................................... 25 Lower limit judgment value........................................................................................................... 26 Setting of the voltage rise time (rise time) ...................................................................................... 27 Setting of the voltage fall time (fall time) ....................................................................................... 28 Setting of the test time................................................................................................................... 29 Setting of test voltage frequency .................................................................................................... 30 MODEL 8505 23 5.Setting of withstand voltage test conditions Setting of test voltage Single test ACW、automatic test ACW-IR、and withstand voltage test conditions of IR-ACW are set. Test voltage is set. Setting range : 0.00kV~5.50kV 2 mA 1 HIGH 5 3 4 2 3 6 Enter in setting mode ① Select the test mode. ACW-IR、IR-ACW、ACW ② Press or key. ・ACW-TEST lamp of JUDGE display turns on. Setting of test voltage ③ Press key. The number of TEST VOLTAGE display blinks. ④ Test voltage is set using ▲ and ▼ keys. Switching of test conditions ・Switch to the other conditions using or key. End of setting ⑤ Press the ENTER key to store the settings and return to the READY state. Interruption of setting ⑥ When EXIT key (Hold down SHIFT and EXIT) is pressed, the operation is interrupted, becomes READY state and the state is the one before entering the operation. Setting flow of withstand voltage test Start of ACW flow Withstand voltage test ACW MODEL 8505 Test voltage TEST VOLTAGE End of ACW flow Upper limit judgment value HIGH SET Lower limit judgment value LOW SET Voltage rise time RAISE TIME 24 Voltage fall time FALL TIME Test time TEST TIME Test voltage frequency TEST FREQUENCY Upper limit judgment value Upper limit value of the judgment is set. Setting range : 0.01~20.00mA 3 mA 2 1 HIGH 5 3 4 2 3 6 Enter in setting mode ① Select the test mode ACW-IR、IR-ACW、ACW ② Press or key. ・ACW-TEST lamp of JUDGE display is turned on. Setting of upper limit judgment value ③ Press or key. ・The number of CURRENT display blinks and HIGH is turned on. ④ Upper limit judgment value is set by ▲ and ▼ or keys. Switching of test conditions Switch to other setting conditions using key. End of the setting ⑤ Press the ENTER key to store the settings and return to the READY state. Interruption of the setting ⑥ When EXIT key (Hold down SHIFT and EXIT) is pressed, the operation is interrupted, becomes READY state and the state is the one before entering the operation. Setting flow of withstand voltage test Start of ACW flow Withstand voltage test ACW MODEL 8505 Test voltage TEST VOLTAGE End of ACW flow Upper limit judgment value HIGH SET Lower limit judgment value LOW SET Voltage rise time RAISE TIME 25 Voltage fall time FALL TIME Test time TEST TIME Test voltage frequency TEST FREQUENCY 5 5.Setting of withstand voltage test conditions Lower limit judgment value ・Lower limit value of the judgment is set. It is turned off when setting is not required. ・Lower limit judgment is not performed during voltage rise and voltage fall. ・Setting range : 0.01~19.99mA and OFF 2 1 mA 5 LOW 3 4 2 3 6 Enter in setting mode ① Select the test mode. ACW、ACW-IR、IR-ACW ② Press or key. ・ACW-TEST lamp of JUDGE display is turned on. Setting of lower limit judgment ③ Press or key. ・The number of CURRENT display blinks and LOW is turned on. ④ Setting of lower limit judgment value is done by ▲ Setting of OFF is done by pressing ▼ and ▼ keys. key continuously. Switching of test conditions Switch to the other setting conditions using or key. End of the setting ⑤ Press the ENTER key to store the settings and return to the READY state. Interruption of the setting ⑥ When EXIT key (Hold down SHIFT and EXIT) is pressed, the operation is interrupted, becomes READY state and the state is the one before entering the operation. Setting flow of withstand voltage test Start of ACW flow Withstand voltage test ACW MODEL 8505 Test voltage TEST VOLTAGE End of ACW flow Upper limit judgment value HIGH SET Lower limit judgment value LOW SET Voltage rise time RAISE TIME 26 Voltage fall time FALL TIME Test time TEST TIME Test voltage frequency TEST FREQUENCY Setting of the voltage rise time (rise time) ・Voltage rise time is set till it reaches the test voltage value. ・During the voltage rise, the lower limit judgment of leakage current is not performed. ・Setting range : 0.1~99.9/100~999 seconds 3 2 1 mA 5 4 2 3 6 Enter in the setting mode ① Select the test mode. ACW-IR、IR-ACW、ACW ② Press or key. ・ACW-TEST lamp of JUDGE display is turned on. Setting the voltage rise time ③ Press or key. ・Numeric display of TIME display blinks and RAISE lamp displays light. ④ Select the position of the decimal point by RANGE key( RANGE holding down the SHIFT. Set the number value using ▲ and ▼ key. Switching of test conditions ・Switch to the other setting conditions using or key. End of Setting ④ Press the ENTER key to store the settings and return to the READY state. Interruption of setting ⑥ When EXIT key (Hold down SHIFT and EXIT) is pressed, the operation is interrupted, becomes READY state and the state is the one before entering the operation. Setting flow of withstand voltage test Start of ACW flow Withstand voltage test ACW MODEL 8505 Test voltage TEST VOLTAGE End of ACW flow Upper limit judgment value HIGH SET Lower limit judgment value LOW SET Voltage rise time RAISE TIME 27 Voltage fall time FALL TIME Test time TEST TIME Test voltage frequency TEST FREQUENCY 5 5.Setting of withstand voltage test conditions Setting of the voltage fall time (fall time) ・Fall time of the test voltage is set. ・During the voltage fall, the lower limit judgment of leakage current is not performed. ・Setting range : 0.1~99.9/100~999 seconds and OFF 3 2 1 mA 5 4 2 3 6 Enter in setting mode ① Select the test mode. ACW-IR、IR-ACW、ACW ② Press or key. ・ACW-TEST lamp of JUDGE display turns on. Setting of the voltage fall time ③ Press or key. ・Numeric display of TIME display blinks and FALL lamp displays light. ④ Select the position of the decimal point or OFF by RANGE key (RANGE holding down the SHIFT). Set the fall time using ▲ and ▼ keys. Switching of the test conditions Switch to the other setting conditions using or key. End of setting ⑤ Press the ENTER key to store the settings and return to the READY state. Interruption of setting ⑥ When EXIT key (Hold down SHIFT and EXIT) is pressed, the operation is interrupted, becomes READY state and the state is the one before entering the operation. Setting flow of withstand voltage test Start of ACW flow Withstand voltage test ACW MODEL 8505 Test voltage TEST VOLTAGE End of ACW flow Upper limit judgment value HIGH SET Lower limit judgment value LOW SET Voltage rise time RAISE TIME 28 Voltage fall time FALL TIME Test time TEST TIME Test voltage frequency TEST FREQUENCY Setting of the test time ・Setting range : 0.1~99.9/100~999 seconds and OFF ・If the test time is set, timer display counts down during the test. ・If the test time is put OFF, the timer display counts up from the test start. If it exceeds 999, “---“is displayed and test continues till NG judgment or stop. 3 2 1 5 mA 5 3 4 6 Enter in setting mode ① Select the test mode. ACW、ACW-IR、IR-ACW ② Press or key. ・ACW-TEST lamp of JUDGE display turns on. Setting of test time ③ Press or key. ・Numeric display of TIME display blinks and TEST lamp displays light. ④ Select the position of the decimal point or OFF by RANGE key (RANGE holding down the SHIFT). Set the test time using ▲ and ▼ key. Switching of test conditions Switch to the other setting conditions using or key. End of setting ⑤ Press the ENTER key to store the settings and return to the READY state. Interruption of setting ⑥ When EXIT key (HOLD down SHIFT and EXIT) is pressed, the operation is interrupted, becomes READY state and the state is the one before entering the operation. Setting flow of withstand voltage test Start of ACW flow Withstand voltage test ACW MODEL 8505 Test voltage TEST VOLTAGE End of ACW flow Upper limit judgment value HIGH SET Lower limit judgment value LOW SET Voltage rise time RAISE TIME 29 Voltage fall time FALL TIME Test time TEST TIME Test voltage frequency TEST FREQUENCY 5.Setting of withstand voltage test conditions Setting of test voltage frequency ・Frequency possible : 50Hz and 60Hz 3 2 1 mA 5 LOW 4 2 3 6 Enter in setting mode ① Select the setting mode. ACW-IR、IR-ACW、ACW ② Press or key. ・ACW-TEST lamp of JUDGE display turns on. Setting of the frequency of the test voltage ③ Press or key. ・Numeric display of FREQ display blinks. ④ Select the frequency using ▲ and ▼ keys. Switching of test conditions Switch to the other setting conditions using or key. End of setting ⑤ Press the ENTER key to store the settings and return to the READY state. Interruption of setting ⑥ When EXIT key (Hold down SHIFT and EXIT) is pressed, the operation is interrupted, becomes READY state and the stage is the one before entering the operation. Setting flow of withstand voltage test End of ACW flow Start of ACW flow Withstand voltage test ACW MODEL 8505 Test voltage TEST VOLTAGE Upper limit judgment value HIGH SET Lower limit judgment value LOW SET Voltage rise time RAISE TIME 30 Voltage fall time FALL TIME Test time TEST TIME Test voltage frequency TEST FREQUENCY 6.Setting of insulation resistance test (IR) conditions Setting of test voltage .................................................................................................................... 32 Setting of resistance range ............................................................................................................. 33 Upper limit judgment and lower limit judgment value .................................................................... 34 Setting of mask time...................................................................................................................... 35 Setting of test time ........................................................................................................................ 36 MODEL 8505 31 6.Setting of insulation resistance test (IR) conditions Setting of test voltage Set a single test IR, automatic test ACW-IR and insulation resistance test conditions in IR-ACW. Set the test voltage. Setting range : 25V, 50V, 100V, 250V, 500V, 1.00kV 2 MΩ 3 1 5 LOW 4 2 3 6 Enter in setting mode ① Select the test mode. ACW-IR、IR-ACW、IR ② Press or key. ・IR-TEST lamp of JUDGE display is turned on. Setting of the test voltage ③ Press key. ・Select the number blinking display of TEST VOLTAGE display. ④ Select the test voltage using ▲ and ▼ keys. Switching of test conditions Switch to the other setting conditions using or key. End of setting ⑤ Press the ENTER key to store the settings and return to the READY state. Interruption of setting ⑥ When EXIT key (Hold down SHIFT and EXIT) is pressed, the operation is interrupted, becomes READY state and the state is the one before entering the operation. Setting flow of insulation resistance test Start of IR flow Insulation resistance test IR MODEL 8505 TEST End of IR flow Test Resistance voltage range VOLTAGE RESISITANCE RANGE Upper limit judgment value HIGH SET 32 Lower limit judgment value LOW SET Mask time Test time MASK TIME TEST TIME Setting of resistance range Set the resistance range. Setting range : 2.000MΩ, 20.00MΩ, 200.0MΩ, 2000MΩ, AUTO ※Refer specification column for setting range 2 1 5 MΩ 6 3 4 2 3 6 Enter in setting mode ① Select the test mode. ACW-IR、IR-ACW、IR ② Press or key. ・IR-TEST lamp of JUDGE display is turned on. Select a resistance range ③ Press or key. ・MΩ is lit and select the number blinking display of RESISTANCE display. ④ Select resistance range using ▲ and ▼ keys. Switching of test conditions Switch to the other setting conditions using or key. End of setting ⑤ Press the ENTER key to store the settings and return to the READY state. Interruption of setting ⑥ When EXIT key (Hold down SHIFT and EXIT) is pressed, the operation is interrupted, becomes READY state and the state is the one before entering the operation. Setting flow of insulation resistance test Start of IR flow Insulation resistance test IR MODEL 8505 TEST End of IR flow Test Resistance voltage range VOLTAGE RESISITANCE RANGE Upper limit judgment value HIGH SET 33 Lower limit judgment value LOW SET Mask time Test time MASK TIME TEST TIME 6.Setting of insulation resistance test (IR) conditions Upper limit judgment and lower limit judgment value ・Set the judgment value of the insulation resistance. ・Setting range: 0.001~9990 Comparison condition Display value ≧ Upper limit judgment value(HIGH) HIGH (HI) output Upper limit judgment value(HIGH)>display value>Lower limit judgment value(LOW) GOOD (GO) output Display value ≦ Lower limit judgment value(LOW) LOW (LO) output Note: The judgment of upper limit judgment value is not performed during OFF possible mask time. Setting of upper limit judgment value and lower limit judgment value MΩ 4 2 5 LOW 2 3 Enter in setting mode 1 4 6 ① Select the test mode. ACW-IR、IR-ACW、IR ② Press or key ・IR_TEST lamp of JUDGE display is turned on. Setting of judgment value ③ Press or key. ・Numbers of RESISTANCE display blinks, select the lighting of HIGH or LOW. HIGH Lighting: Perform the setting of high limit judgment value. LOW Lighting: Perform the setting of low limit judgment value. ④ Select the position of the decimal point by RANGE key (RANGE holding down the SHIFT) or OFF. Set the value using ▲ and ▼ keys. When continue pressing, the speed of increase and decrease of numerical value will be faster. ・It is not possible to set the lower limit value to OFF. Switching of test conditions Switch to the other setting conditions using or key. End of setting ⑤ Press the ENTER key to store the settings and return to the READY state. Interruption of setting ⑥ When EXIT key (Hold down SHIFT and EXIT) is pressed, the operation is interrupted, becomes READY state and the state is the one before entering the operation. Setting flow of insulation resistance test Start of IR flow Insulation resistance test IR MODEL 8505 TEST End of IR flow Test Resistance voltage range VOLTAGE RESISITANCE RANGE Upper limit judgment value HIGH SET 34 Lower limit judgment value LOW SET Mask time Test time MASK TIME TEST TIME Setting of mask time ・It is a timer to prohibit the judgment from the start of the test for a certain period of time. MASK lamp is turned on during timer operation. It is used when the waiting time is important for the measurement of test specimen which has delay like capacitive load etc. ・Setting range : 0.1~99.9 seconds. Not possible during OFF. 3 MΩ 2 1 5 LOW 6 4 2 3 6 Enter in setting mode ① Select the test mode. ACW-IR、IR-ACW、IR ② Press or key. ・IR-TEST lamp of JUDGE display is turned on. Setting of mask time ③ Press or key. ・Numeric display of TIME display blinks and MASK lamp displays light. ④ Set the mask time using ▲ and ▼ keys. Switching of the setting item Switching to the other setting conditions using or key. End of setting ⑤ Press the ENTER key to store the settings and return to the READY state. Interruption of setting ⑥ When EXIT key (Hold down SHIFT and EXIT) is pressed, the operation is interrupted, becomes READY state and the state is the one before entering the operation. Setting flow of insulation resistance test Start of IR flow Insulation resistance test IR MODEL 8505 TEST End of IR flow Test Resistance voltage range VOLTAGE RESISITANCE RANGE Upper limit judgment value HIGH SET 35 Lower limit judgment value LOW SET Mask time Test time MASK TIME TEST TIME 6.Setting of insulation resistance test (IR) conditions Setting of test time ・Set the test time ・Setting range : 0.2~99.9 seconds 3 MΩ 2 1 5 LOW 4 2 3 6 Enter in setting mode ① Select the setting mode. ACW-IR、IR-ACW、IR ② Press or key. ・IR-TEST lamp of JUDGE display is turned on. Setting of test time ③ Press or key. ・Numerical display of TIME display blinks and TEST lamp displays light. ④ Set the test time using ▲ and ▼ keys. Switching of the setting item Switch to the other setting conditions using or key. End of setting ⑤ Press the ENTER key to store the settings and return to the READY state. Interruption of setting ⑥ When EXIT key (Hold down SHIFY and EXIT) is pressed, the operation is interrupted, becomes READY state and the state is the one before entering the operation. Setting flow of insulation resistance test Start of IR flow Insulation resistance test IR MODEL 8505 TEST End of IR flow Test Resistance voltage range VOLTAGE RESISITANCE RANGE Upper limit judgment value HIGH SET 36 Lower limit judgment value LOW SET Mask time Test time MASK TIME TEST TIME 7.Memory operation Overview ...................................................................................................................................... 38 Call and setting of memory............................................................................................................ 39 MODEL 8505 37 7.Memory operation Overview ・The test conditions up to maximum 16 pairs can be memorized in the internal memory. ・The memorized content can be called by an external control and remote control. Test conditions that can be stored Setting items Test conditions ACW → IR Test mode IR → ACW ACW Any one IR Withstand voltage test ACW Test voltage Upper limit judgment value Lower limit judgment value Voltage rise time Voltage fall time Test time The frequency of the test voltage Insulation resistance test IR Test voltage Resistance range Upper limit judgment value Lower limit judgment value Mask timer time Test time MODEL 8505 38 Call and setting of memory 1 mA HIGH 4 1 3 2 5 1 7 Call of memory ① Press MEM key (Hold down SHIFT and MEM) at READY state. ・Memory No. blinks in the MEMORY display. Selection of memory No. ② Select the number using ▲ and ▼ keys. ・Test conditions of the number selected are displayed. Numbers:1~16 Confirmation and setting of test conditions ③ Enter the setting and confirmation of test conditions after deciding memory No. using key. Refer “5. Setting the withstand voltage test (ACW) conditions” and “6. Setting the insulation resistance test (IR) conditions” for flow of the item. End of the call ④ Press the ENTER key to store the setting and return to the READY state. Interruption ⑤ When EXIT key (Hold down SHIFT and EXIT) is pressed, the operation is interrupted, becomes READY state and the state is the one before entering the operation. Setting item of withstand voltage test Start of ACW flow Withstand voltage test ACW Test voltage TEST VOLTAGE End of ACW flow Upper limit judgment value HIGH SET Lower limit judgment value LOW SET Voltage rise time RAISE TIME Upper limit judgment value HIGH SET Lower limit judgment value LOW SET Voltage fall time FALL TIME Test time TEST TIME Setting item of insulation resistance test Start of IR flow Insulation resistance test IR MODEL 8505 TEST End of IR flow Test Resistance voltage range VOLTAGE RESISITANCE RANGE 39 Mask time Test time MASK TIME TEST TIME Test voltage frequency TEST FREQUENCY 7.Memory operation This page is blank. MODEL 8505 40 8.Program operation Overview ...................................................................................................................................... 42 Flow of program operation ............................................................................................................ 43 Call of program operation.............................................................................................................. 44 Setting of the program ................................................................................................................... 45 MODEL 8505 41 8.Program operation Overview Withstand voltage test (ACW) is the only test condition where program is possible. There are 16 programs from 0~F, setting of maximum 16 test conditions of each step in one program and continuous test is possible. Example: 0 Step 1 2 3 4 Test voltage 2.00kV 1.00kV 15.0 10.0 Elapsed time (s) 0.0 ! Caution 25.0 30.0 Step 0 (rising section) and step 4 (falling section) are done only in upper limit judgment. Lower limit judgment is not performed. Like section 1 and section 3, the test voltage is performed in a certain interval or together with upper limit judgment and lower limit judgment. Upper limit Lower limit judgment judgment value value (mA) (mA) Next step Test voltage (kV) Timer Time (s) 0 ON 1.00 10.0 10.00 2.00 From 0kV to 1kV after 10 seconds 1 ON 1.00 5.0 10.00 2.00 Maintain 1kV for 5 seconds 2 ON 2.00 0.1 10.00 2.00 Rising from 1kV to 2kV 3 ON 2.00 10.0 10.00 2.00 Maintain 2kV for 10 seconds 4 END 0.00 5.0 10.00 2.00 From 2kV to 0kV after 5 seconds 5 6 7 8 9 A B C D E F ON ON ON ON ON ON ON ON ON ON END 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF Step No. Remarks At the “END”, test is completed with this step. At the end of the sentence, there is memo of program operation for customers, so use it. MODEL 8505 42 Flow of program operation It shows the flow of setting of program operation of the withstand voltage test from the start to the end. For explanation besides step numbers refer to the following pages. READY state of standard SHIFT and PROG Step No. Program No. Input program No. READY state of the program Change program No, and step No. READY lamp light on SHIFT and PROG is pressed to chang the program No. Proceed to the selection of step No. Select the step No. 8 Setting is memorized When SHIFT and EXIT are pressed, the operation is if ENTER key is pressed. interrupted and returns to READY state of STEP0. Test To the next step No. ON/END ACW voltage TEST VOLTAGE Upper limit judgment value HIGH SET Lower limit judgment value LOW SET Timer TIMER 50/60Hz is set during STEP 0. Selection of frequency is not possible during state other then STEP 0. MODEL 8505 43 Test voltage frequency TEST FREQUENCY 8.Program operation Call of program operation Program No. is being called. 1 mA HIGH 3 LOW 1 2 Enter in the program ① Press the PROG (Hold down the SHIFT and PROG) in the READY state. ・PROG lamp is turned on in MEMORY display and blinks program no. Selection of program numbers ② Selection is done using ▲ and ▼ keys. 16 units of 0~F End of the call of program operation ③ Press the program key and the program test returns to the READY state. Returns to READY state of panel setting mode from program operation ・During the READY state of program test, if and keys are pressed it returns to the state it was before entering the program mode. Test MODE (MODE) lamp blinks at this time. ・When ENTER key is pressed, it returns to the READY state of the panel setting mode. MODEL 8505 44 Setting of the program Setting is done for each program number and for each step number. 1 3 mA HIGH 8 LOW 3 1 5 7 9 2 4 6 Enter in the program ① Press the PROG key (Hold down the SHIFT and PROG) in the READY state. ・Program lamp is turned on in MEMORY display and program number is displayed by blinking. Selection of program No. ② Number is selected using ▲ and ▼ keys. 16 units of 0~F Selection of step No. ③ The digit of step number blinks using ④ Select the number using ▲ and ▼ key. keys. 16 units of 0~F Setting of the test conditions of step ⑤ Enter in the setting of test conditions using By pressing the key. key, it switches to the following content. Test voltage setting ⑥ Setting of the test voltage of step is done using ▲ and ▼ keys. (0.00~5.50kV) Depending on the test voltage of previous step, the rise, fall and maintaining of the test voltage is performed. Example) Set 5.00kV when the voltage of previous step is 2.00 kV →Test voltage gradually increase till 2.00~5.00kV Example) Set 0.00 kV when the test voltage of previous step is 2.00 kV →Test voltage gradually fall till 2.00~0.00kV Example) Set 2.00 kV when the test voltage of previous step is 2.00 kV →Maintain next step till 2.00kV ⑦ Press key. Upper limit judgment value setting ⑧ Sets the leakage current upper limit judgment value of the step using ▲ and ▼ keys. ▲ and keys ▼ . (0.01~20.00mA) Lower limit judgment value setting ⑨ Sets the leakage current lower limit judgment value of the step using (0.01~19.99mA or OFF) ※In case the test voltage is on rise or fall, lower limit judgment value is not performed. MODEL 8505 45 8 8.Program operation Test time setting ⑩ Sets the test time of the step using ▲ and ▼ keys. (0.1~99.9/100~999 seconds) Test voltage frequency setting(step 0 only) ⑪ Sets the test voltage of the frequency using ▲ and ▼ keys. Step 0 is only possible and the remaining steps follow this setting. Next step switching over setting ⑫ Sets the presence and absence of the switching over of next step using ▲ and ▼ keys. (ON:Switching over, END:End without switching over) ※Step F only for END fixed. (Later returns to the test voltage setting.) End of the test conditions setting of the step ⑬ Returns to READY state if ENTER key is pressed. Interruption of step conditions of program operation ⑭ When EXIT key (EXIT holding down SHIFT) is pressed, the content edited is discarded and returns to the state just before entering test conditions setting of the step. Return from program operation to READY state of the panel setting mode ⑮ In the READY state of program operation, if and keys are pressed, it enters in the test conditions setting of the panel setting mode. ・Returns to READY state of panel setting mode if ENTER key is pressed. Test To the next step No. ON/END ACW voltage TEST VOLTAGE Upper limit judgment value HIGH SET Lower limit judgment value LOW SET Timer TIMER Test voltage frequency TEST FREQUENCY 50/60Hz is set during STEP 0. ! Caution MODEL 8505 To perform test conditions setting of another step, once complete or cancel the setting and reselect the step No. 46 9.Test method (From the start of the test till the judgment) Method operation of single withstand voltage test .......................................................................... 48 Operation method of single insulation resistance test ...................................................................... 49 Operation method of automatic test................................................................................................ 50 Operation method of program operation test................................................................................... 51 MODEL 8505 47 9.Test method (From the start of the test till the judgment) Method operation of single withstand voltage test Test start~Test end ① When START switch is pressed, DANGER lamp is turned on and the test starts. ② ACW-TEST lamp turns on during high voltage output. ③ During the test, TEST/H.V.OUT output and ACW-TEST output is turned on using remote I/O connector. ④ When the test is ended, TEST/H.V.OUT output and ACW-TEST output is turned off, judgment result and END output is turned on. Interruption of the test When STOP switch is pressed during the test, the test is interrupted. It returns to the READY state. Judgment result When the judgment is GOOD When the test time has elapsed, the test is ended and the judgment is GOOD and GOOD, ACW GOOD and END are turned on. When the judgment is NG During the test, in case of NG judgment of the upper limit value and the lower limit value, the test is interrupted and high voltage output is turned off. Judgment result and END are the output. Lamp lighting condition of ACW test time Types of lamp READY During RAISE During test During FALL During judgment DANGER - ● ● ● - PROG - - - - - V 、kV ● ● ● ● ● mA、MΩ ● ● ● ● ● HIGH SET ● ● ● ● ● LOW SET ●(Lower limit judgment setting time) ●(Lower limit judgment setting time) ●(Lower limit judgment setting time) ●(Lower limit judgment setting time) RAISE - ● - - TEST ● - ● - FALL - - - ● ●(Lower limit judgment setting time) ●(Test end time in case of RAISE) ●(Test end time in case of TEST) ●(Test end time in case of FALL) MASK - - - - - ACW-TEST - ● ● ● - IR-TEST - - - - - GOOD - - - - ●(GOOD time) HIGH - - - - LOW - - - - ACW-IR - - - - ●(Upper limit judgment time) ●(Lower limit judgment time) - I-ACW - - - - - ACW ● ● ● ● ● IR - - - - - READY ● - - - - DISCHARGE - - - - - MODEL 8505 48 Operation method of single insulation resistance test Test start~Test end ① When START switch is pressed, DANGER lamp is turned on and the test starts. ② IR-TEST lamp turns on during high voltage output. ③ During the test, TEST/H.V.OUT output and IR-TEST output is turned on using remote I/O connector. ④ When the test is ended, TEST/H.V.OUT output and IR-TEST output is turned off, judgment result and END output is turned on. Interruption of the test When STOP switch is pressed during the test, the test is interrupted. It returns to the READY state. Judgment result When the judgment is GOOD When the test time has elapsed, the test is ended and the judgment is GOOD and GOOD, IR GOOD output and END are turned on. When the judgment is NG During the test, in case of NG judgment of upper limit value and the lower limit value, the test is interrupted and high voltage output is turned off. Judgment result and END are the output. Lamp lighting condition of IR test time Types of lamp During MASK During test During discharge Judgment time DANGER - ● ● ● - PROG - - - - - V 、kV ● ● ● ● ● mA、MΩ ● ● ● ● ● LOW SET ●(Upper limit judgment value setting time) ● ●(Upper limit judgment value setting time) ● ●(Upper limit judgment value setting time) ● ●(Upper limit judgment value setting time) ● ●(Upper limit judgment value setting time) ● RAISE - - - - - HIGH SET MODEL 8505 READY TEST ● ● ● ● ● FALL - - - - - MASK - ● - - - ACW-TEST - - - - - IR-TEST - ● ● ● - GOOD - - - - ●(GOOD time) HIGH - - - - ●(Upper limit setting time) LOW - - - - ●(Lower limit setting time) ACW-IR - - - - - IR-ACW - - - - - ACW - - - - - IR ● ● ● ● ● READY ● - - - - DISCHARGE ● - - ◎ - 49 9 9.Test method (From the start of the test till the judgment) Operation method of automatic test Test start~Test end ① When START switch is pressed, DANGER lamp is turned on and the test starts. ② Depending on test order, ACW-TEST lamp or IR-TEST is turned on during high voltage output. ③ During the test, TEST/H.V.OUT output, ACW-TEST output and IR-TEST output are turned on and END output is turned off using remote I/O connector. However, ACW-TEST output and IR-TEST output are switched over depending on the test order. ④ When the test is ended, TEST/H.V.OUT output, ACW-TEST output and IR-TEST output are turned off, judgment result and END output is turned on. Interruption of the test When STOP switch is pressed during the test, the test is interrupted. It returns to the READY state. Judgment result When the judgment is GOOD When the test time is elapsed, the test is ended and the GOOD judgment is performed and GOOD, ACW GOOD output, IR GOOD and END are turned on. When the judgment is NG During the test, in case of NG judgment of upper limit value and the lower limit value, the test is interrupted and high voltage output is turned off. Judgment result and END are the output. Lamp lighting condition is the combination of the lamp lighting condition of ACW test mode time and IR test mode time. MODEL 8505 50 Operation method of program operation test Test start~Test end ① When START switch is pressed, DANGER lamp is turned on and the test starts. ② Depending on test order, ACW-TEST lamp is turned on during high voltage output. ③ During the test, TEST/H.V.OUT output and ACW-TEST output are turned on and END output is turned off using remote I/O connector. ④ When the test is ended, TEST/H.V.OUT output and ACW-TEST output are turned off, judgment result and END output is turned on. Interruption of the test When STOP switch is pressed during the test, the test is interrupted. It returns to the READY state. Judgment result When the judgment is GOOD When the test is elapsed, the test is ended and the GOOD judgment is performed and GOOD, ACW GOOD output and END are turned on. When the judgment is NG During the test, in case of NG judgment of upper limit value and lower limit value, the test is interrupted and high voltage output is turned off. Judgment result and END are the output. Lamp lighting condition of program operation test time MODEL 8505 Types of lamp READY During test Judgment time DANGER - ● - PROG ● ● ● V 、kV ● ● ● mA、MΩ ●(Display of upper limit judgment value) ●(Measurement display) ●(Display of measurement value when the test ends) HIGH SET ● ● ● LOW SET ●(Lower limit judgment value setting time) ●(Lower limit value setting time) ●(Lower limit value setting time) RAISE - TEST ● FALL - MASK - - - ACW-TEST - ● - IR-TEST - - - GOOD - - ●(GOOD time) HIGH - - ●(upper judgment time) LOW - - ●(Lower judgment time) ACW-IR - - - IR-ACW - - - ●(When setting voltage is higher than the previous step) ●(When setting voltage is equal to the previous step) ●(When setting voltage is lower than the previous step) ●(When RAISE during end of the test) ●(When TEST during end of the test) ●(When FALL during end of the test) ACW ● ● ● IR - - - READY ● - - DISCHARGE - - - 51 9 9.Test method (From the start of the test till the judgment) This page is blank. MODEL 8505 52 10.Other functions Double action start ........................................................................................................................ 54 GOOD hold .................................................................................................................................. 54 Momentary start ............................................................................................................................ 54 FAIL mode ................................................................................................................................... 54 NG start ........................................................................................................................................ 54 Setting method .............................................................................................................................. 55 Setting of the buzzer...................................................................................................................... 56 Interlock ....................................................................................................................................... 57 MODEL 8505 53 10.Other functions Double action start After STOP input is off, START input is enabled for 0.5 second. Setting no. of a Item Setting done 1 Setting not done 0 Default value ○ GOOD hold Three conditions can be selected for holding time of GOOD judgment condition Setting no. of b Item Judgment after 0.2seconds output returns to READY state Default value 0 Hold the judgment, after stop signal output, re-start is possible with start 1 signal Hold the judgment, without stop signal, re-start is possible with start 2 ○ Setting no. of c Default value signal Momentary start Test is done only when the START switch is hold and pressed. Item Setting done 1 Setting not done 0 ○ Setting no. of d Default value FAIL mode The release of NG, PROTECTION is limited to the main STOP switch. Item Setting done 1 Setting not done 0 ○ NG start Following the NG decision, the condition to start the test is set. ON :Even if NG judgment is not released by STOP, the test is started by START. OFF:NG judgment is released by STOP and test is started by START. Setting no. of e Item MODEL 8505 OFF 0 ON 1 54 Default value ○ Setting method Setting item Double action start GOOD hold Momentary start FAIL mode NG start Selectable LED ⓐ ⓑ ⓒ ⓓ ⓔ 1 a b c 5 d e 2 4 3 1 4 6 2 Enter in the other settings ① Press SET key (Hold down SHIFT and SET) for 3 seconds in the READY state. ・Time display will blink “OTH”. Enter in the setting item ② Enter in the setting item using ▼ key. ・TEST VOLTAGE display part ⓐ blinks and setting condition in CURRENT/RESISTANCE display is turned on. Selection of setting item ③ One of ⓐ、ⓑ、ⓒ、ⓓ、ⓔ is selected using and keys. Selected item blinks. Setting ④ Setting no. is set by using ▲ and ▼ keys. Refer the contents of the previous page. End of the setting ⑤ When ENTER key is pressed, the setting is stored and returns to READY state. Interruption of the setting ⑥ When EXIT key (Hold down SHIFT and EXIT) is pressed, the setting is interrupted and returns to READY state. The setting content at that time will be the state it was before entering the setting. MODEL 8505 55 10 10.Other functions Setting of the buzzer Buzzer rings when the judgment passes or fails. The on/off setting of the buzzer is possible using setting of the front panel. 2 6 3 5 2 4 1 3 5 7 Enter in the setting ① Press SET key (Hold down SHIFT and SET) for 3 seconds in the READY state. ・TIME display will blink “OTH” ② “BUZ” is selected using ③ Enter in the setting using ▼ key. key. ・Setting state blinks in CURRENT/RESISTANCE display. Selection of GOOD buzzer ④ Select “GO-0” (Pass buzzer off) using ⑤ “GO-1” (Pass buzzer on) using ▲ key. key and “GO-0” (pass buzzer off) using ▼ key. ・Setting state blinks in CURRENT/RESISTANCE display. Selection of NG buzzer ⑥ Select “NG-0” (Fail buzzer off) using ⑦ “NG-1” (Fail buzzer on) using ▲ key,. key and “NG-0” (Fail buzzer off) using ▼ key. ・Setting state blinks in the CURRENT/RESISTANCE display. Confirmation of the buzzer The confirmation of the on/off setting is possible depending on the pressing of STOP switch. Setting range For pass For fail judgment judgment Buzzer sound GO-1 NG-1 On GO-0 NG-0 Off Depending on and keys, it returns to the selection of ④ ⑤GOOD and NG buzzer. End of the setting ⑧ When ENTER key is pressed, setting is memorized and returns to the READY state. Interruption of the setting ⑨ When EXIT key is pressed (EXIT holding SHIFT), the setting is interrupted and returns to READY state. The setting content at that time will be the state it was before entering the setting. MODEL 8505 56 Interlock Sets to enable and disable the interlock signal of remote I/O connector. 2 5 3 2 1 3 4 6 Enter in the setting ① Press SET key (Hold down SHIFT and SET) for 3 seconds in READY state. ・”OTH” blinks in the TIME display. ② Select “ITL” using ③ Enter the setting using key. ▼ key. ・Setting state blinks in the CURRENT/RESISTANCE display. Setting ④ Select enable “ON” and disable “OFF” using ▲ and ▼ keys. ・Setting state blinks in the CURRENT/RESISTANCE display. End of the setting ⑤ When ENTER key is pressed, the setting is memorized and returns to READY state. Interruption of the setting ⑥ When EXIT key (EXIT holding SHIFT) is pressed, the setting is interrupted and returns to the READY state. The setting content at that time will be the state it was before entering the setting. MODEL 8505 57 10 10.Other functions This page is blank. MODEL 8505 58 11.Remote I/O Overview of the test depending on remote I/O................................................................................ 60 From the test conditions setting of remote I/O to test start............................................................... 61 Connector pin array and pin function ............................................................................................. 62 Interlock signal ............................................................................................................................. 63 Protective function operation (PROTECTION) .......................................................................... 63 Input signal ................................................................................................................................... 64 Output signal and the control power supply.................................................................................... 65 Timing chart ................................................................................................................................. 66 MODEL 8505 59 11.Remote I/O Overview of the test depending on remote I/O The control of start/stop of the test is possible with sequencer etc. depending on the remote I/O connector ⑤ of rear panel. ・ Depending on the input on/off of the address number of the test conditions by registering the test conditions using memory operation “7. Memory Operation”, it is possible to test by memory contents reading from outside. Test by panel setting mode is also possible. ・ The control by the sequencer etc. Becomes easy because of the output of READY of test conditions, during test, end of the test and also judgment result with an open collector. ・ Interlock setting for the safety and guarantee and the signal corresponding to each condition of 8505 outputs through open collector. ・ Input and output signals are insulated from internal circuit by photo coupler. As it has a power supply of DC24V 0.1A, it can be used as a power supply for the external control. ! Caution It does not start the test from the START signal of remote I/O connector in case there is a setting to start from START command of RS-232C.USB interface. Change the settings. See below for the reference. 「0」にします。 The setting value is made 0 as shown in above figure. Setting item START Start of the test from front panel or remote out Start of the test by START command (at REMOTE state) Setting no. Default value 0 1 ○ - Setting value is made 0 as in the diagram. Refer to the separate manual [RS-232C・USB interface] for operation method. MODEL 8505 60 From the test conditions setting of remote I/O to test start mA HIGH Before entering in the setting ・Refer “Selection of test mode” of P21 for select method of test mode to implement. Enter in the setting ① REMOTE key is pressed in READY state. REMOTE lamp is turned on. START from the panel is not possible. Stop key can be used. ② Select ACW-IR or IR-ACW in test mode. Control the remote I/O ③ REAR MODE of remote I/O is put on. Select the memory No. ④ Address is set in ON/OFF signal of MEM SET 1, 2, 4, 8, 10 of remote I/O. When all memory No. is off, memory No. display is off and it becomes panel setting mode. Start the test ⑤ Test starts when START of remote I/O is turned ON by non-voltage contact. MODEL 8505 61 11 11.Remote I/O Connector pin array and pin function I/O - I O - COM Signal name +24V NC START STOP INTERLOCK MEM SET1 MEM SET2 MEM SET4 MEM SET8 TEST/H.V.OUT READY PROTECTION GOOD ACW HIGH ACW GOOD IR HIGH IR GOOD NC COM REAR MODE ACW-MODE Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 I COM O I O - O - O - COM IR-MODE 22 COM ACW-TEST 23 24 IR-TEST 25 TEST 26 MEM SET10 END NC NC NG ACW LOW NC IR LOW NC COM 27 28 29 30 31 32 33 34 35 36 Function DC24V Outputs control power supply (capacity 0.1A) Free pin(Do not hook up etc. for wiring) Start input signal Stop input signal Interlock signal Input binary code calling memory momentarily Valid from memory No. 1~No.15 For memory No.16, use pin No.27 Outputs High voltage terminal during voltage output time Outputs during READY state time Outputs during protective function operation time Outputs during pass judgment time Outputs during upper limit judgment time of withstand voltage test Outputs during pass judgment time of withstand voltage test Outputs during upper limit judgment time of insulation resistance test. Outputs pass judgment time of insulation resistance test. Free pin(Do not hook up etc. for wiring) Common(Common with No.23 and36) Becomes a test mode switching operation (ACW, IR) from rear panel. Mode setting of withstand voltage (REAR: Valid at the time of MODE setting) Mode setting of insulation resistance test (REAR: Valid at the time of MODE setting) Common (Common with No. 19 and 36) Outputs during test of withstand voltage test. Does not output when ACW-TEST blinks. Outputs during test of insulation resistance test Does not output when IR-TEST blinks Outputs during the test Does not output when ACW-TEST and IR-TEST blinks. Memory call (memory No.16) Output during test end Free pin(Do not hook up etc. for wiring) Free pin(Do not hook up etc. for wiring) Output during fail judgment time Output during low limit judgment time of withstand voltage test Free pin(Do not hook up etc. for wiring) Output during lower limit judgment time of insulation resistance test Free pin(Do not hook up etc. for wiring) Common(Common with No.19 and23) [Kind of input and output] I :Input O :Open collector output COM :Input Output common - :Free pin 18 1 36 19 Connector used:36P Amphenol MODEL 8505 62 Interlock signal Interlock is a function to shut off the output by linking with an external device for ensuring the safety of the workers. There is an interlock state when INTER-LOCK of remote I/O connector is opened and start of the test is not possible. During operation of interlock function, there is a display of ERR LOCK in test voltage indicator, output of 8505 is shut off and all the key operations are disabled. To release the interlock, INTER-LOCK of remote I/O connector and COM is short circuited and STOP switch is pressed with “L” level. After ERR LOCK is off and READY lamp turned on, the test is possible. Note: The supplied remote I/O plug (36P) has short circuited INTER-LOCK and COM. In case there is no remote I/O plug, release is possible reintroducing the power, with the help of setting operation of interlock of “10. Other functions”. As shown in the connection diagram example given below, allow the adequate interlock processing where safety is considered like linking with an external device etc. Remote I/O connector 18 5 1 External device Open close jig switch 36 23 19 Interlock connection example 11 Protective function operation (PROTECTION) The protective function operation is an action that outputs PROTECTION due to the remote I/O connector during the undermentioned time of conditions. ・During the time when the test is ended and even when 10 seconds lapsed, the discharge of test specimen is not completed ・During the time when the test is ended and even when 10 seconds lapsed, the voltage output does not fall ・During the test when interlock input is off Method to cope ・Refer “13. Error message” MODEL 8505 63 11.Remote I/O Input signal Start and stop control of this tester is possible by the external input signal. Besides, it is possible to call the setting of the registered test conditions in the memory. (1) Input signal specification (Pin No.2~9, 20~22, 27) Control input:Active LOW Input level: “H”=16.8~24V “L”=0~3.8V L level flow current:Ice=10mA L level minimum pulse width:40ms Isolation Yes (2) Internal circuit configuration 8505 +24V Photo coupler Remote I/O 2.4kΩ Input pin (3) Example of control using transistor Design the collector current with maximum 10mA. +24V Photo coupler 2.4kΩ COM (4) Example of control using external switch Provide the circuit to prevent relay or chattering of the switch. +24V Photo coupler External switch 2.4kΩ COM MODEL 8505 64 Output signal and the control power supply Each state of output signal of 8505 can be taken out. As it is equipped with control power supply of DC24V, direct drive like relay etc. is possible. (1) Output signal specification (Pin No.10~17, 24~26, 28, 31, 32, 34) Signal format:Open collector output Maximum load voltage:DC30V Maximum output current:DC30mA Isolation Yes Output saturation voltage:Less than DC1.6V (2) Control power supply specification(Pin No. 1) Output voltage:DC24V Current capacity :DC0.1A 8505 +24V 1 Each output signal Relay PIN No. 10~17、24~26、 28、31、32、34 COM PIN No. 19、23、36 Example of relay drive connection 8505 +24V 1 11 Each output signal PIN No. 10~17、24~26、 28、31、32、34 COM PIN No. 19、23、36 Example of getting signal level ! Caution MODEL 8505 ・Use output signal less than DC30V 30mA. ・In case of inductive load control like relay etc., connect the coil and the diode in parallel and absorb the counter electromotive force. 65 11.Remote I/O Timing chart <ACW-GOOD> More than 40ms START Minimum 20ms During GOOD hold , continuous. READY TEST HV OUT W-TEST SIN wave output (Test voltage output) Zero cross end Maxmum 20ms GOOD During GOOD hold, continuous END During GOOD hold, continuous <IR-GOOD> More than 40ms START About 20ms During GOOD hold, continuous READY TEST HV OUT I-TEST Test voltage output About 10ms GOOD During GOOD hold, continuous END During GOOD hold, continuous DISCHARGE MODEL 8505 ※OFF after the end of the discharge 66 12.PC remote control RS-232C・USB Interface ............................................................................................................... 68 MODEL 8505 67 12.PC remote control RS-232C・USB Interface Refer to the separate instruction manual I-02224. MODEL 8505 68 13.Error message Error display ................................................................................................................................. 70 Coping with error display .............................................................................................................. 70 MODEL 8505 69 13.Error message When an error occurs, depending on the situation it is displayed as shown in the table. Cope with it after confirming the error number. Example) When interlock input is off TEST VOLTAGE CURRENT/RESISTANCE mA MΩ kV Error display Error display Counter measure No. Cause Even when 10 seconds elapsed, the discharge of the test specimen is not completed D ※ When interlock input is off B ※ In momentary operation, when the start signal is turned off during withstand voltage test In momentary operation, when the start signal is turned off during insulation resistance test During withstand voltage test , when the internal components are in overheated state When the internal components become abnormal or breakdown C C E ※ A ※ ※:Outputs PROTECTION from remote I/O connector ⑤ Coping with error display Counter measure No. A Method to cope Immediately turn OFF the power. Contact the agency or this company as there is a possibility of breakdown of this 8505 tester. Interlock input is now OFF. Connect interlock input correctly by reviewing the connection or the B sequence. STOP switch ⑬ is pressed and brought to READY state. (Besides, release interlock function 10. Other functions) C STOP switch ⑬ is pressed and brought to READY state. Review connection or sequence such that the start signal during the test is not OFF. When the capacity of the test specimen is large, discharge is not possible and there is a case D where high voltage remains. Leave it alone for some time and continue the discharge. When the discharge is completed, it is possible that the STOP command or error display in STOP switch is released. It is possible that the internal components are in the overheated state when the test is done for a E long time. Wait for a while at the power on state till the heat is dissipated. When the heat dissipation is completed, it is possible that the STOP command or error display in STOP switch is released. MODEL 8505 70 14.Maintenance Cleaning ....................................................................................................................................... 72 Problem solving ............................................................................................................................ 72 Calibration .................................................................................................................................... 72 MODEL 8505 71 14.Maintenance Cleaning In order to remove the dirt from this tester, wipe lightly by a soft cloth with small amount of water and small amount of mild neutral detergent. Do not use detergents containing solvents like benzene, alcohol, paint thinner etc. It may cause deformation and decoloration. Problem solving In order to solve the problem, check the description in “Problem solving” and contact the nearest dealer or nearest sales office. When breakdown goods are to be returned The goods are to be packed so that it does not get damaged during transportation and write and attach the breakdown description as well. There is no guarantee for the damage during transportation. When you think that there is a breakdown Conditions Confirmation No display even when the power Check if the power cord is switch is turned on. unplugged. Countermeasure Plug in the power cord. Cannot operate the keys. Is it in the key lock state? Release the key lock. Test is not started even when START switch is pressed. ・Is READY lamp turned on? ・Is REMOTE lamp turned off? ・Check the settings of other functions. ・START switch is disabled during remote control. Refer to Chapter 12~Chapter 13 for remote control. When you press START switch is blinked. is blinked. Error display Error display Release the interlock with the reference of interlock or external control interlock of other functions. Refer to the error display. Calibration For the long protection of accuracy, it is recommended to calibrate the instruments every year. Customers are requested to contact the sale offices of Tsuruga Electric Corporation or the dealer/distributor of Tsuruga Electric Corporation for the calibration. However, the repair and calibration may be refused if the production of the product is abolished after certain elapse of time or if the warranty range is not covered. MODEL 8505 72 15.Specifications Withstand voltage test ................................................................................................................... 74 Insulation resistance test ................................................................................................................ 76 Memory operation......................................................................................................................... 77 Program operation......................................................................................................................... 77 Other functions ............................................................................................................................. 78 Input Output signal ....................................................................................................................... 78 RS-232C・USB Interface ............................................................................................................... 79 General specification..................................................................................................................... 80 Setting of the default value ............................................................................................................ 80 Dimensions ................................................................................................................................... 82 MEMO ......................................................................................................................................... 83 MODEL 8505 73 15.Specifications Withstand voltage test ・Test voltage Applied voltage Output capacity Wave form Power frequency Voltage fluctuation rate Voltage application method Applied voltage setting ・Voltage measurement Rectification method Digital display ・Current measurement Rectification method Digital display MODEL 8505 :AC 0.2~5.00kV :100VA (5kV, 20mA) Continuous application time of the maximum current output within 30 minutes :Sine wave (Rate of strain:Less than 5% No-load) :50/60Hz (Regardless of the power frequency 50/60Hz switchable) :Less than 15% (Maximum rating → No-load:In resistive load) :Zero cross switch After the time up and NG judgment time, cut off applied voltage :Digital setting (Setting resolution 0.01kV) Setting accuracy ± (1.5%+20V) of the setting No-load :Average rectified effective value display :Display range 0.00~6.00kV Resolution 0.01kV Measurement accuracy ± (1.5% of rdg. ), Less than 500V± (1.5% of rdg. +20V) Character 10mm (Green LED) Operation Show the applied voltage during the test During the end of the test, retain the display of the end time of the test. The value of NG judgment is not necessarily the value at the time of NG judgment from the relationship of response speed. Response time 100ms :Average rectified effective value display :Measurement range 0.00~20.00mA Resolution 0.01mA Measurement accuracy ± (2% of rdg. +0.05mA) Character 10mm (Green LED) Operation Display the leakage current during the test At the end of the test, retains the display of the end time of the test. Analog comparator operation becomes over display Over display displays light When it exceeds 20.00mA When overcurrent like spark etc. flows, when the analog comparator is activated. Response time 100ms 74 :Upper limit Digital comparator and analog comparator detects the current that exceeds 20mA Lower limit Digital comparator Setting :Setting range Upper limit 0.01~20.00mA Lower limit 0.01~19.99mA/ OFF Resolution 0.01mA Judgment conditions :Upper limit setting>Leakage current>Lower limit setting ・・・ GOOD Upper limit setting≦Leakage current ・・・・・・・・・・・・・・・・・・・・・ HIGH NG Lower limit setting≧Leakage current・・・・・・・・・・・・・・・・・・・・・・ LOW NG Judgment accuracy :± (2%+0.05mA) to the set value Judgment method ・Test time Setting range Setting resolution Accuracy :0.1~99.9/100~999 seconds and OFF (continuous) :0.1 second/1 second During test When the time is set, displays the remaining time. When setting is OFF, displays the elapsed time At the end of the test Displays remaining time By timer OFF setting during NG judgment Displays the elapsed time Waiting time Displays the setting value :Set value±(0.1% +20ms) ・Rise/Fall time (Rise time RAISE/Fall time FALL) Function :The function to raise and fall the test voltage output by setting time Setting range :0.1~99.9/100~999 seconds and OFF (OFF is FALL time only) Setting resolution :0.1 second/1 second Accuracy :Set value±(0.1% +20ms) Output voltage T1 T2 T3 Elapsed time T1:Rise time T2:Test time T3:Fall time Application time=T1+T2+T3 15 MODEL 8505 75 15.Specifications Insulation resistance test :DC25V/50V/100V/250V/500V/1000V :Within 130% of the rated voltage :1mA :Less than 15mA :Measured value display 0~9990 Zero suppression Over display (when input open or over) Displays light Auto range :Resolution within measurement range is switched automatically, Rise time is switched at 2000 and fall time is switched at 179 Operation Insulation resistance value is displayed during the test At the end of the test, retains the display of the end time of the test Externally applied voltage :Less than 1.2 times measured voltage, Maximum 600V 50/60Hz Less than 10 seconds Measurement range and Accuracy: Rated measurement voltage No load voltage Rated current Short-circuit current Display Rated measurement voltage Resistance range 2.000MΩ Resistance measurement range 0.000~2.000MΩ 2.010~4.990MΩ DC 25V DC 50V 20.00MΩ 1.80~20.00MΩ 20.10~49.90MΩ Middle value 500kΩ 100.1~200.0MΩ 0.000~2.000MΩ 2.010~4.990MΩ 20.00MΩ DC100V DC250V ±30%of rdg. 5MΩ ±(2%of rdg.+3digit) ※ 100kΩ 100kΩ ±(2%of rdg.+3digit) 50MΩ 100kΩ ± 5%of rdg. 1MΩ ±30%of rdg. 500kΩ 20.00MΩ 200.0MΩ 20.10~49.90MΩ 100kΩ ±30%of rdg. 100kΩ ±(2%of rdg.+3digit) 100kΩ ± 5%of rdg. 1MΩ ±30%of rdg. 1MΩ ± 5%of rdg. 10MΩ ±30%of rdg. 100.1~200.0MΩ 50MΩ 180 ~2000 MΩ 2010 ~9990 MΩ 0.00~20.00MΩ 18.0~200.0MΩ 201.0~499.0MΩ 500MΩ 5MΩ 1001 ~2000 MΩ ±(2%of rdg.+3digit) ±30%of rdg. 50MΩ 100kΩ ±(2%of rdg.+3digit ※ 1MΩ ±30%of rdg. 1MΩ ±(2%of rdg.+3digit) 1MΩ ± 5%of rdg. 10MΩ ±30%of rdg. 500MΩ Caution:During AUTO range measurement, ※mark becomes the middle value. 76 10kΩ 100kΩ 2010 ~9990 MΩ Accuracy:Fixed at the state of 23℃±5℃、45~75%RH MODEL 8505 ±(2%of rdg.+3digit) 10kΩ 180 ~1000 MΩ 2000 MΩ ±30%of rdg. ※ 20.10~49.90MΩ DC 500V DC1000V ±(2%of rdg.+3digit) 10kΩ 5MΩ 201.0~499.0MΩ 2000 MΩ 1kΩ ±30%of rdg. 1.80~20.00MΩ 18.0~100.0MΩ 200.0MΩ ±(2%of rdg.+3digit) 10kΩ 201.0~999.0MΩ 2.000MΩ 1kΩ Accuracy 10kΩ 18.0~100.0MΩ 200.0MΩ Resolution ・Judgment test results Judgment method Setting range Judgment conditions ・Test time Setting range Setting resolution Accuracy Response speed ・Mask time Setting range :Upper and lower limit digital comparator :0.001~9.999 /10.00~99.99/100.0~999.9/1000~9990 :Upper limit setting>Insulation resistance value>Lower limit setting ・・・ GOOD Upper limit setting ≦ Insulation resistance value ・・・・・・・・・・・・・・・・・・・ HIGH NG Lower limit setting ≧ Insulation resistance value・・・・・・・・・・・・・・・・・・・・ LOW NG :0.2~99.9 seconds :0.1 seconds :Setting value ± (0.1% +20ms) During test Display remaining time Test end time Display remaining time Waiting time Display setting value Display response and judgment time Auto range 0.4 seconds (in the middle value) Fixed range 0.2 seconds (in the middle value) Note)In case of the test object with large ground capacitance, the resistance value measured may become low with the elapse of time. For setting the appropriate time, confirm sufficiently the time to stabilize the measurement value and set the test time so that there is no wrong judgment. :0.1~99.9 seconds Mask time setting < Test time :0.1 seconds :Setting value ± (0.1% +20ms) Setting resolution Accuracy ・Discharging function It is the function to discharge the electric charge which has been charged in the test specimen during insulation test. Memory operation Memory contents Number of pieces Memory retention Readout the memory Setting method :Memorize the test conditions of withstand voltage test and insulation resistance test :16 pieces :Stored in a non-volatile memory Memory period 10years :Key operation, remote I/O connector, RS-232C, USB :Key operation, RS-232C, USB Program operation Memory contents Number of pieces Number of steps Memory retention Read out memory Setting method :In withstand voltage test, the test conditions can be set in steps and a continuous test is possible. :16 pieces (0~F) :16 pieces (0~F) :Stored in a non-volatile memory. Memory period 10years :Key operation, remote I/O connector, RS-232C, USB :Key operation, RS-232C, USB STEP 0 STEP 1 STEP 2 STEP 3 Test voltage 15 Elapsed time MODEL 8505 77 15.Specifications Other functions Interlock Key lock Buzzer Other functions :When the rear connector pin is open, it is in locked state. :Depending on the switch operation, it is a function to prohibit switch operation other than key lock. :Function to ring the buzzer as per the judgment content (OFF setting possible) :① Double action start After STOP input is off, START signal is valid for 0.5 seconds. ② GOOD hold function 3 conditions can be selected. 0:”GOOD” judgment is output for 0.2 seconds and then returns to the READY state. 1:”GOOD” judgment is retained, after stop signal output, re-started by start signal. 2:”GOOD” judgment is retained, without stop signal, re-started by start signal. ③ Momentary start function START signal performs test during on period. ④ Fail mode function The function to limit the release of NG and PROTECTION to the STOP key of the tester. ⑤ NG Start ON:The start of the test is performed by START signal even when NG judgment is not released by STOP. OFF:After the end of the judgment, NG judgment is retained, released by STOP and the test is started by START signal. Input Output signal :36P Amphenol connector :Open collector DC30V 30mA MAX :TEST :During the test period END :The end TEST/H.V.OUT :During high voltage output READY :In waiting ACW-TEST :During withstand voltage test IR-TEST :During insulation resistance test GOOD :Pass judgment time (0.2s/continuous switchable) NG :Fail judgment time (continuous) ACW HIGH :Withstand voltage upper limit judgment time (continuous) ACW LOW :Withstand voltage lower limit judgment time (continuous) ACW GOOD :Withstand voltage pass judgment time IR HIGH :Insulation upper limit judgment time (continuous) IR LOW :Insulation lower limit judgment time (continuous) IR GOOD :Insulation pass judgment time PROTECTION :Protection function operation Output signal power supply :DC24V、0.1A Input signal :H=16.8~24V、L=0~3.8V Ic=10mA、Llabel minimum pulse width=40ms Input signal name :START STOP INTER LOCK ACW-MODE IR-MODE REAR MODE Connector Output signal Output signal name MODEL 8505 78 REMOTE I/O connector Signal name Pin name Signal name +24V 1 19 COM NC 2 20 REAR MODE START 3 21 ACW-MODE STOP 4 22 IR-MODE INTERLOCK 5 23 COM MEM SET1 6 24 ACW-TEST MEM SET2 7 25 IR-TEST MEM SET4 8 26 TEST MEM SET8 9 27 MEM SET10 TEST/H.V.OUT 10 28 END READY 11 29 NC PROTECTION 12 30 NC GOOD 13 31 NG ACW HIGH 14 32 ACW LOW ACW GOOD 15 33 NC IR HIGH 16 34 IR LOW IR GOOD 17 35 NC NC 18 36 COM RS-232C・USB Interface ・Function ・Connector ・Transmission system ・Transmission speed ・Data length ・Parity ・Utility software :Output the setting of the test conditions and test result data. :D-Sub 9P :Asynchronous method :9600 / 19200 / 38400 bps :8bit :None/ even/ odd :Optional ■USB Interface ・Specification ・Connector ・Utility software :USB 1.1(HID) :B type :Optional 15 MODEL 8505 79 15.Specifications General specification ・Power supply ・Power supply voltage tolerance range ・Power consumption :AC100V ~240V 50/60Hz :AC90V~250V : Power consumption power supply 100V Waiting time Maximum load About 30VA About 180VA 200V About 60VA About 200VA ・Operating temperature range :0~40℃ ・Operating humidity range :20~80%RH (Non-condensing) ・Storage temperature :-20~70℃ ・Withstand voltage :Power terminal - Between outer box AC1350V 1 minute ・Weight :About 10kg ・Accessories :High voltage cable 2m 1 piece Earth wire 3m 1 piece Power cord 2.5m 1 piece Remote I/O plug 1 piece Instruction manual (This book) 1 part RS-232C・USB Interface manual 1 part ・Option :Key cover :5858-19 Rack mounting bracket :5871-03-018 Power cord for AC200V 3m :5880-23-030 (For Europe 2pole earth with type) 19 φ5.3 2-φ4.8 19 Setting of the default value Initialize this tester Hold down the , and ▼ keys (①) and turn on the POWER switch. TEST VOLTAGE and CURRENT/RESISTANCE displays firmware version. After 3 seconds, DANGER and JUGDE lamp is off and this tester is initialized. When the initialization is run, various settings such as test conditions and data that have been saved become the initial value as shown below. DANGER GOOD GOOD mA HIGH HIGH HIGH MΩ LOW L OW LO W 1 Defautl value Test mode Withstand voltage test conditions ACW Test voltage ACW-IR 0.00kV Test voltage range 25V Upper limit judgment value 10.00mA Resistance range AUTO Lower limit judgment value OFF Upper limit resistance value OFF Voltage rise time 0.1s Lower limit resistance value 0.001MΩ Voltage fall time OFF Mask timer time 0.1s Test time 60.0s Test time 0.2s Frequency of the test voltage 50Hz MODEL 8505 Insulation resistance test conditions IR 80 Other functions Functions Setting value Double action Contents 0 Not set Re-start with no stop signal and GOOD hold 2 Momentary start 0 Not set FAIL mode 0 Not set NG start hold judgment 1 Setting of the buzzer ON Pass judgment time OFF Fail judgment time ON Interlock ON Memory operation(No.1~No.16 Common) Test mode ACW-IR Withstand voltage test conditions ACW Insulation resistance test conditions IR Test voltage 0.00kV Test voltage range 25V Upper limit judgment value 10.00mA Resistance range AUTO Lower limit judgment value OFF Upper limit resistance value OFF Voltage rise time 0.1s Lower limit resistance value 0.001MΩ Voltage fall time OFF Mask timer time 0.1s Test time 60.0s Test time 0.2s Frequency of the test voltage 50Hz Program operation(No.1~No.F common) It shows the setting value per program. STEP STEP No. ON/OFF Test voltage (kV) Upper limit judgment value (mA) Lower limit judgment value (mA) Timer time (s) Frequency of the test voltage (Hz) 50 0 1 2 3 4 5 6 END END END END END END END 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.50 0.50 0.50 0.50 0.50 0.50 0.50 OFF OFF OFF OFF OFF OFF OFF 0.1 0.1 0.1 0.1 0.1 0.1 0.1 7 ↓ F END 0.00 0.50 OFF 0.1 Depends on the frequency of STEP 0 15 MODEL 8505 81 15.Specifications 262 Exhaust exit(exhaust fan) 380 94min Dimensions 71.5 200 Key cover (option) 310max 300 150max 134 25max Suction inlet MODEL 8505 82 MEMO Feel free to use this page as a memo. Use this page freely as a memo. For program operation Step number 0 Each step specification Next step Test voltage (kV) Timer Time (s) Upper limit Lower limit judgment judgment value value (mA) (mA) Remarks ON 1 2 3 4 5 6 7 8 9 A B C D E F END 15 MODEL 8505 83 MODEL 8505 Tsuruga Electric Corporation Osaka Headquarters 1-3-23, Minamisumiyoshi, Sumiyoshi-ku, Osaka, Japan 〒558-0041 TEL 81-6 -6692-6700, FAX 81-6 -6609- 8115 E-mail: cs.info@tsuruga.co.jp Yokohama Office 1-29-15, Shinyokohama, Kohoku-ku, Yokohama, Kanagawa, Japan 〒222-0033 Tokyo Office 5-25-16, Higashigotanda, Shinagawa-ku, Tokyo, Japan 〒141-0022 Nagoya Office Sun Park Higashi Betsuin Bld. 2F 5-19, Oicho, Naka-ku, Nagoya, Aichi, Japan 〒460-0015 Osaka Plant 1-3-23, Minami Sumiyoshi, Sumiyoshi-ku, Osaka, Japan 〒558-0041 Shiga Plant 122, Kawasaki-Cho, Nagahama, Shiga, Japan 〒526-0846 www.tsuruga.co.jp # MODEL 8505 RS-232C・USB Interface Instruction Manual I-02272 Table of contents 1.External interface ......................................................................................... 1 RS 232C Interface .................................................................................................................................. 1 2.Connection .................................................................................................... 2 Connector and signal .............................................................................................................................. 2 Connection to the host (Reference) .......................................................................................................... 2 3.Setting of this tester to communicate ........................................................... 3 Setting items........................................................................................................................................... 3 Setting method........................................................................................................................................ 3 4.Before the communication ........................................................................... 4 5.Structure of command and response ........................................................... 5 Structure of Command ............................................................................................................................ 5 Structure of response............................................................................................................................... 5 Response time ........................................................................................................................................ 5 6.Command list................................................................................................ 6 7.Individual command description ................................................................. 7 8.Error code and solution tips ........................................................................20 1.External interface RS 232C Interface Specification Even if STOP command and STOP switch are pressed, judgment result of transmission buffer and data are retained till the next start. Transmission method Asynchronous Full 2fold Transmission speed 9600bps,19200bps,38400bps Data bit length 8-bit Stop bit 1-bit Parity bit None, odd, even Delimited CR+LF Xon/Xoff None Receive buffer length 1000 bytes Connector D-sub9 pin(male) Specification of USB Specification USB1.1 Class HID class Connector Type B Note: Cannot be used simultaneously with RS-232C. RS-232C・USB for MODEL 8505 1 2.Connection Connector and signal This tester connector D sub 9 pin (male) 1 Pin Pin no. Signal n o. Host side: D sub connector 9 pin (female) Female side Male side Directi on Name Unused ① ② RD (RXD) ←Host Received data ③ SD (TXD) →Host Transmitted data ④ NC Unused ⑤ SG (GND) Signal ground ⑥ NC Unused ⑦ NC Unused ⑧ NC Unused ⑨ NC Unused 1 Pin Recommended connector: XM3D-0921(OMRON) Recommended hood: XM2S-0913(OMRON) Inch screw Note)External connector and cable, Model 5881-11-018、9 pin-9 pin/1.8m (optional) are also available. Connection to the host (Reference) Connection cable :Use a cross cable 5881-11-018. (If the cable other than the specified is used, there may be the case of communication failure. Connection of cable RS-232C・USB for MODEL 8505 8505 Pin no. ①②③④⑤⑥⑦⑧⑨ ①②③④⑤⑥⑦⑧⑨ Host side Pin no. 2 3.Setting of this tester to communicate Setting items Match the setting of ⓐ and ⓑ with communication equipment. When test is to be performed by communication, set ⓒ with 「1」. Setting item ⓐ 9600bps 0 Transmission 19200bps 1 speed 38400bps 2 ⓑParity None 0 Odd 1 Even 2 Start the test from front panel switch or remote I/O 0 Start the test depending on START command 1 ⓒSTART Factory shipment Setting no. time ○ ○ ○ (in REMOTE state) Setting method 2 8 7 6 a b c 3 5 Enter in the setting 2 4 3 5 1 ① Press SET key (SET holding SHIFT) for 3 seconds in READY state. ・TIME display blinks the light. ② Using and key, “” is selected. ③ Enter in the setting using ▼ key. ・Setting conditions in TEST VOLTAGE display blinks the light. Selection of each item End of the setting ④ Using and ⑤ Using ▲ and ▼ keys, ⓐTransmission speed ⓑParity and ⓒSTART are selected. keys, the contents of each item are selected. ⑥ When ENTER key is pressed, the setting is stored and returns to READY state. ⑦ When EXIT key (EXIT holding SHIFT) is pressed, the setting is interrupted and becomes the Interruption of the setting READY state. The setting content of that time is the condition that is before entering the setting. Start of the test ⑧ Pressing the REMOTE key, the test is started depending on the START command. RS-232C・USB for MODEL 8505 3 4.Before the communication ! Caution If the command is to be transmitted, make the interlock state in advance. Avoid to perform key operation setting of this tester and communication setting simultaneously. Refer to 8505 Instruction manual “3. Panel operation” of this tester for operation method of the key lock. RS-232C・USB for MODEL 8505 4 5.Structure of command and response Structure of Command Command Example WVOLT= 1.Command Delimiter Parameter 5.00kV Command to control 8505 Upper case and lower case does not matter during command. It means there is a break in transmitted data. 2.Delimiter 3.Command, parameter and delimiter use JIS8 bit code. 4.In case there is no parameter, transmit the delimiter following the command. [Example] START 5.Even if the unit of the parameter is not included, 8505 responses. Caution during command transmission Transmit setting command(○○○○=)when 8505 is in READY state. When setting command is transmitted by the host during the test, 8505 transmits to host the “TEST” for the test period. Structure of response In 8505, when command is transmitted to the host, it performs the analysis and processing and returns the response. When the received data is incompatible, 8505 returns an error code to the host. Refer to the tips of the error code and solution for detail. [When setting and operation command is valid] ○ For valid setting and operation command, ERROR=0 is always returned to the host. Example Valid command :In case of START Response :ERROR=0 [When setting and operation command is invalid] ○ For invalid setting and operation command, ERROR=error code is always returned to the host. Example Invalid command :STAT・・・when there is a mistake in spelling during test interruption Response :ERROR=1 Response time As the response time of command list of next page is the reference value, it changes depend ing on the condition of use. The performance of 8505 is not guaranteed. Host Command 8505 Response Response time RS-232C・USB for MODEL 8505 5 6.Command list Description Command Reading the device information Reading of the state Remote control Key lock Start of the test Discontinuation of the test, Judgment reset Setting mode Withstand voltage test Test voltage Upper limit judgment value Setting Reading Setting Reading IDNT? STATUS? REMOTE= REMOTE? KEYLOCK= KEYLOCK? 7 7 7 7 8 8 Setting Reading START STOP MODE= MODE? 8 8 8 8 Setting Reading WVOLT= WVOLT? 8 9 Setting WHIGH= 9 Reading WHIGH? 9 Setting WLOW= 9 Reading WLOW? 9 Setting Reading Setting WTIMER= WTIMER? WRTIMER= 9 9 9 Reading WRTIMER? 9 Voltage fall time Setting WFTIMER= 10 Reading WFTIMER? 10 Frequency Setting WFREQ= 10 Reading Setting Reading Setting WFREQ? IVOLT= IVOLT? IRANGE= 10 10 10 10 Reading Setting Reading IRANGE? IHIGH= IHIGH? 10 11 11 Lower limit judgment value Setting Reading ILOW= ILOW? 11 11 Mask time Setting Reading IMASK= IMASK? 11 11 Test time Setting Reading Reading Setting Reading Setting Reading Setting Reading ITIMER= ITIMER? DATA? SET= SET? MEMORY= MEMORY? MEM□= MEM□? 11 11 12 14 14 15 15 15 16 Setting Reading Setting Reading Reading PROGRAM= PROGRAM? PROG□= PROG□? PROGDATA? 16 16 17 18 19 Lower limit judgment value Test time Voltage rise time Insulation resistance test Page Test voltage Resistance range Upper limit judgment value Reading of test result and data in a bulk Panel setting mode test conditions Switching of memory No. 1~16 Test conditions of memory 1~16 Switching of program No. 0~F Test conditions of program 0~F Reading of program and test result in a bulk RS-232C・USB for MODEL 8505 6 Response time About 15ms 7.Individual command description 1) IDNT? Reading of the device information Syntax IDNT? Transmission IDNT? Response 2) STATUS? IDNT=①,②,③ ① Maker name ② Model name ③ Software version TSURUGA 8505 883-100 (Example) Reading of the 8505 state Syntax STATUS? Transmission STATUS? Response STATUS=①,②,③,④ Types of parameters Weight of the data ① ② ③ ④ Parameter Output signal name Under test 0 0 0 0 0 0 0 0 0 1 2 4 TEST END TEST/H.V.OUT Test end Under high voltage output 0 0 0 8 READY READY state 0 0 0 0 0 0 0 0 0 1 1 2 4 8 0 0 0 0 0 0 ACW-TEST IR-TEST GOOD NG ACW HIGH 0 2 0 0 ACW LOW 0 4 0 0 ACW GOOD Under withstand voltage test Under insulation resistance test Pass judgment Fail judgment Withstand voltage test upper limit judgment Withstand voltage test lower limit judgment Withstand voltage test pass 0 8 0 0 IR HIGH 1 0 0 0 IR LOW 2 4 0 0 0 0 0 0 IR GOOD PROTECTION Insulation resistance test upper limit judgment Insulation resistance test lower limit judgment Insulation resistance test pass Protection operation function Response example Example1 STATUS=0025 IR-TEST+TEST+TEST/H.V.OUT Under insulation resistance test, under test, under high voltage output Example2 3) REMOTE= 4) REMOTE? STATUS=2442 IR GOOD+ACW GOOD+GOOD+END Insulation resistance test pass, withstand voltage test pass, pass judgment, Test end Set the remote control Syntax REMOTE=[ON/OFF] Transmission REMOTE=[ON/OFF] Reading of the remote control state Syntax REMOTE? Transmission REMOTE? Response RS-232C・USB for MODEL 8505 REMOTE=ON REMOTE=OFF 7 5) KEYLOCK= Set the key lock Syntax KEYLOCK=[ON/OFF] Transmission KEYLOCK=[ON/OFF] 6) KEYLOCK? Reading of the key lock state Syntax KEYLOCK? Transmission KEYLOCK? Response KEYLOCK=ON KEYLOCK=OFF 7) START Test is started in READY state. Syntax START Transmission START Besides READY state, when RS-232C function setting of external control is START”0”, ERROR=6 is returned. 8) STOP Discontinuation of the test. When run in the state of judgment issued, returns to the READY state. Syntax STOP Transmission STOP 9) MODE= Set the test mode Syntax MODE=[Parameter] [Parameter] ACWIR: Withstand voltage test → Automatic continuous test mode of insulation resistance test IRACW: Insulation resistance test → Automatic continuous test mode of withstand voltage test ACW: Individual test mode of withstand voltage test IR: Individual test mode of insulation resistance test PROG: Program operation MEM: Memory operation Transmission MODE= ACWIR Test mode a withstand voltage test → Setting of automatic continuous test mode of insulation resistance test. 10) MODE? Reading of the set test mode contents. Syntax MODE? Transmission MODE? Response 11) WVOLT= MODE=[Parameter] [Parameter] ACWIR: Withstand voltage test → Automatic continuous test mode of insulation resistance test IRACW: Insulation resistance test → Automatic continuous test mode of withstand voltage test ACW: Individual test mode of withstand voltage test IR: Individual test mode of insulation resistance test PROG: Program operation MEM: Memory operation Set the test voltage of withstand voltage test. Syntax WVOLT=[Parameter] [Parameter]:0.00kV~5.50kV Transmission WVOLT=5.00kV Set the test voltage of withstand voltage test to 5.00kV. RS-232C・USB for MODEL 8505 8 Individual command description 12) WVOLT? Reading of the test voltage of withstand voltage test. Syntax WVOLT? Transmission WVOLT? Response 13) WHIGH= WVOLT=[Parameter] [Parameter]: 0.00kV~5.50kV Set the upper limit judgment value of withstand voltage test. Syntax WHIGH=[Parameter] [Parameter]: 0.01mA~20.00mA Transmission WHIGH=10.00mA Set the upper limit judgment value of withstand voltage test to 10.00mA. 14) WHIGH? Reading of the upper limit judgment value of withstand voltage test. Syntax WHIGH? Transmission WHIGH? Response 15) WLOW= WHIGH=[Parameter] [Parameter]:0.01mA~20.00mA Set the lower limit judgment value of withstand voltage test. Syntax WLOW=[Parameter] [Parameter]: Set to OFF or 0.01mA~19.99mA. Transmission WLOW=2.00mA Set the lower limit judgment value of withstand voltage test to 2.00mA. 16) WLOW? Reading of the lower limit judgment value of withstand voltage test. Syntax WLOW? Transmission WLOW? Response 17) WTIMER= WLOW=[Parameter] [Parameter]: OFF or 0.01mA~19.99mA Set the test time of withstand voltage test. Syntax WTIMER=[Parameter] [Parameter]: Set to OFF or 0.1s~99.9s/100s~999s. Transmission WTIMER=60.0s Set the test time of withstand voltage test to 60.0 seconds. 18) WTIMER? Reading of the test time of withstand voltage test is done. Syntax WTIMER? Transmission WTIMER? Response 19) WRTIMER= WTIMER=[Parameter] [Parameter]:OFF or 0.1s~99.9s/100s~999s Setting of the voltage rise time of withstand voltage test. Syntax WRTIMER=[Parameter] [Parameter]: Set to 0.1s~99.9s/100s~999s Transmission WTIMER=10.0s Set the rise time of the withstand voltage test to 10.0 seconds. 20) WRTIMER? Reading of the voltage rise time of the withstand voltage test. Syntax WRTIMER? Transmission WRTIMER? Response WRTIMER=[Parameter] [Parameter]:0.1s~99.9s/100s~999s RS-232C・USB for MODEL 8505 9 21) WFTIMER= Setting of the voltage fall time of withstand voltage test. Syntax WFTIMER=[Parameter] [Parameter]: Set to OFF or 0.1s~99.9s/100s~999s. Transmission WFTIMER=60.0s Set the test time of withstand voltage test to 60.0 seconds. 22) WFTIMER? Reading of the voltage fall time of the withstand voltage test. Syntax WFTIMER? Transmission WFTIMER? Response 23) WFREQ= WFTIMER=[Parameter] [Parameter]: OFF or 0.1s~99.9s/100s~999s Setting of the test voltage frequency of withstand voltage test. Syntax WFREQ=[Parameter] Transmission WFREQ? Response 24) WFREQ? WFREQ=[Parameter] [Parameter]:50Hz or 60Hz Reading of the test voltage frequency of withstand voltage test. Syntax WFREQ? Transmission WFREQ? Response 25) IVOLT= WFREQ=[Parameter] [Parameter]:50Hz or 60Hz Setting of the test voltage of insulation resistance test. Syntax IVOLT=[Parameter] [Parameter]:25V,50V,100V,250V,500V,1000V Transmission IVOLT=1000V Set test voltage of insulation resistance test to 1000V. 26) IVOLT? Reading of the test voltage of insulation resistance test. Syntax IVOLT? Transmission IVOLT? Response 27) IRANGE= IVOLT=[Parameter] [Parameter]:25V,50V,100V,250V,500V,1000V Setting of the resistance range of the insulation resistance test. Syntax IRANGE=[Parameter] [Parameter]: 2.000MOHM, 20.00MOHM, 200.0MOHM, 2000MOHM, AUTO Transmission IRANGE=AUTO Set the resistance range of insulation resistance test to auto range. 28) IRANGE? Reading of resistance range of insulation resistance test. Syntax IRANGE? Transmission IRANGE? Response IRANGE=[Parameter] [Parameter]: 2.000MOHM, 20.00MOHM, 200.0MOHM, 2000MOHM, AUTO RS-232C・USB for MODEL 8505 10 Individual command description 29) IHIGH= Setting of the upper limit judgment value of insulation resistance test. Syntax IHIGH=[Parameter] [Parameter]:OFF or 0.001MOHM~9990MOHM Transmission IHIGH=100.0MOHM Set the upper limit judgment value of insulation resistance test to 100.0MΩ. 30) IHIGH? Reading of the upper limit judgment value of insulation resistance test. Syntax IHIGH? Transmission IHIGH? Response 31) ILOW= IHIGH=[Parameter] [Parameter]:OFF or 0.001MOHM~9990MOHM Setting of the lower limit judgment value of the insulation resistance test. Syntax ILOW=[Parameter] [Parameter]: 0.001MOHM~9990MOHM Transmission ILOW=0.2MOHM Set the lower limit judgment value of insulation resistance test to 0.2MΩ. 32) ILOW? Reading of the lower limit judgment value of the insulation resistance test. Syntax ILOW? Transmission ILOW? Response 33) IMASK= ILOW=[Parameter] [Parameter]:0.001MOHM~9990MOHM Setting of the mask time of the insulation resistance test. Syntax IMASK=[Parameter] [Parameter]:0.1~99.9s Note)Mask time cannot be set more than test time (ITIMER). Transmission IMASK=5.0s Set the mask time of insulation resistance test to 5.0 seconds. 34) IMASK? Reading of the mask time of insulation resistance test. Syntax IMASK? Transmission IMASK? Response 35) ITIMER= IMASK=[Parameter] [Parameter]: 0.1~99.9s Setting of the test time of the insulation resistance test. Syntax ITIMER=[Parameter] [Parameter]: OFF or 0.2~99.9s Note)Test time cannot be set less than mask time (IMASK). Transmission ITIMER=60.0s Set the test time of insulation resistance test to 60.0 seconds. 36) ITIMER? Reading of the test time of the insulation resistance test. Syntax ITIMER? Transmission ITIMER? Response RS-232C・USB for MODEL 8505 ITIMER=[Parameter] [Parameter]: OFF or 0.2~99.9s 11 37) DATA? Reading of the test result. Command used after the end of the test. Syntax DATA? Transmission DATA? Response DATA=①,②,③,④,⑤,⑥,⑦,⑧,⑨,⑩ Test mode ACW-IR or IR-ACW ACW Individual test IR Individual test ① JUDGE= JUDGE= JUDGE= ② WJUDGE= WJUDGE= IJUDGE= ③ WVOLT= WVOLT= RESISTANCE= ④ CURRENT= CURRENT= IMTIMER= ⑤ WMTIMER= WMTIMER= T(Types of timer at end time) ⑥ Types of timer at end time Types of timer at end time ⑦ IJUDGE= ⑧ RESISTANCE= ⑨ IMTIMER= ⑩ T(Types of timer at end time) Parameter Contents GOOD Pass NG Fail NULL Interrupts the test by STOP PROTECT Protection function operates during test GOOD Pass HIGH Time of upper limit judgment LOW Time of lower limit judgment NULL Interrupts the test by STOP HIGH LOW Protection function operates during test WVOLT= 0.00kV Measured value of the test voltage NULL Interrupts the test by STOP CURRENT= 0.00mA Measured value of the leakage current OVER Measured value is over JUDGE= WJUDGE= NULL Interrupts the test by STOP WMTIMER= 0.0s Remaining time of the timer after test end During WTIMER=OFF, Elapsed time Types of timer R End with the rise time T End with the test time F End with the fall time GOOD Pass HIGH During upper limit judgment LOW During lower limit judgment NULL Abort the test with STOP HIGH LOW Protection function is operating during the test 1000MOHM Insulation resistance measurement value (display value) OVER Measurement value is over UNDER Measurement value is under NULL Abort the test with STOP 0.0s Remaining time of the test IJUDGE= RESISTANCE= IMTIMER= RS-232C・USB for MODEL 8505 12 Synthetic judgment Withstand voltage test Insulation resistance test Individual command description Response example of “DATA?” ACW Test IR Test ACW-IR Test During GOOD judgment DATA=JUDGE=GOOD,WJUDGE=GOOD,WVOLT=1.00kV,CURRENT=0.05mA,W MTIMER=0.0s,F During HIGH judgment DATA=JUDGE=NG,WJUDGE=HIGH,WVOLT=1.50kV,CURRENT=10.00mA,WMT IMER=0.1s,T During test and when RESET DATA=JUDGE=NULL,WJUDGE=NULL,WVOLT=NULL,CURRENT=NULL,WMT IME=NULL,T During occurrence of Protect DATA=JUDGE=PROTECT,WJUDGE=HIGH LOW, WVOLT=NULL,CURRENT=NULL,WMTIME=NULL,T During GOOD judgment DATA=JUDGE=GOOD,IJUDGE=GOOD,RESISTANCE=40.0MOHM,IMTIME=0.0s, T During LOW judgment DATA=JUDGE=NG,IJUDGE=LOW,RESISTANCE=20.0MOHM,IMTIME=3.0s,T During test and when RESET DATA=JUDGE=DATA=JUDGE=NULL,IJUDGE=NULL,RESISTANCE=NULL,IM TIME=NULL,T During occurrence of Protect DATA=JUDGE= PROTECT,IJUDGE=HIGH LOW, RESISTANCE=NULL,IMTIME=NULL,T During GOOD judgment DATA=JUDGE=GOOD,WJUDGE=GOOD,WVOLT=0.12kV,CURRENT=0.57mA,W MTIME=0.0s,F,IJUDGE=GOOD,RESISTANCE=0.205MOHM,IMTIME=0.0s,T During ACW HIGH judgment DATA=JUDGE=NG,WJUDGE=HIGH,WVOLT=2.10kV,CURRENT=10.18mA,WMT IME=0.1s,R,IJUDGE=NULL,RESISTANCE=NULL,IMTIME=NULL,T During IR LOW judgment DATA=JUDGE=NG,WJUDGE=GOOD,WVOLT=0.12kV,CURRENT=0.57mA,WMTI ME=0.0s,F,IJUDGE=LOW,RESISTANCE=0.205MOHM,IMTIME=3.0s,T IR-ACW Test During GOOD judgment DATA=JUDGE=GOOD,WJUDGE=GOOD,WVOLT=0.12kV,CURRENT=0.57mA,W MTIME=0.0s,F,IJUDGE=GOOD,RESISTANCE=0.205MOHM,IMTIME=0.0s,T During IR LOW judgment DATA=JUDGE=NG,WJUDGE=NULL,WVOLT=NULL,CURRENT=NULL,WMTIM E=NULL,T,IJUDGE=LOW,RESISTANCE=0.205MOHM,IMTIME=3.0s,T During ACW HIGH judgment DATA=JUDGE=NG,WJUDGE=HIGH,WVOLT=2.10kV,CURRENT=10.18mA,WMT IME=0.1s,R,IJUDGE=GOOD,RESISTANCE=0.205MOHM,IMTIME=0.0s,T ACW-IR Test or IR-ACW Test During test and when RESET DATA=JUDGE=NULL,WJUDGE=NULL,WVOLT=NULL,CURRENT=NULL,WMT IME=NULL,T,IJUDGE=NULL,RESISTANCE=NULL,IMTIME=NULL,T During occurrence of Protect DATA=JUDGE=PROTECT,WJUDGE=HIGH LOW, WVOLT=NULL,CURRENT=NULL,WMTIME=NULL,T, IJUDGE=HIGH LOW,RESISTANCE=NULL,IMTIME=NULL,T ※The data which cannot be tested becomes「NULL」. RS-232C・USB for MODEL 8505 The test data which is ended by automatic test is retained. 13 38) SET= Parameter of test conditions is set. Command order, replacement not possible Syntax SET= Transmission SET=①,②,③,④,⑤,⑥,⑦,⑧,⑨,⑩,⑪,⑫,⑬,⑭ Test mode ACW-I or IR-ACW ACW Individual test IR Individual test ① MODE= MODE= MODE= ② WVOLT= WVOLT= IVOLT= ③ WHIGH= WHIGH= IRANGE= ④ WLOW= WLOW= IHIGH= ⑤ WTIMER= WTIMER= ILOW= ⑥ WRTIMER= WRTIMER= IMASK= ⑦ WFTIMER= WFTIMER= ITIMER= ⑧ WFREQ= WFREQ= ⑨ IVOLT= ⑩ IRANGE= ⑪ IHIGH= ⑫ ILOW= ⑬ IMASK= ⑭ ITIMER= For detail of each command, refer to the respective command descriptions. Transmission example SET=MODE=ACWIR, WVOLT=2.50kV,WHIGH=20.00mA,WLOW=OFF, WTIMER=10.0s,WRTIMER=5.0s,WFTIMER=10.0s,WFRQ=60Hz,IVOLT=500V, IRANGI=AUTO,IHIGH=OFF,ILOW=10.00MOHM,IMASK=1.0s,ITIMER=60.0s 39) SET? Parameter of test conditions is read out. Syntax SET? Transmission SET? Response SET?=①,②,③,④,⑤,⑥,⑦,⑧,⑨,⑩,⑪,⑫,⑬,⑭ Test mode ACW-IR or ACW Individual test IR Individual test IR-ACW ① MODE= MODE= MODE= ② WVOLT= WVOLT= IVOLT= ③ WHIGH= WHIGH= IRANGE= ④ WLOW= WLOW= IHIGH= ⑤ WTIMER= WTIMER= ILOW= ⑥ WRTIMER= WRTIMER= IMASK= ⑦ WFTIMER= WFTIMER= ITIMER= ⑧ WFREQ= WFREQ= ⑨ IVOLT= ⑩ IRANGE= ⑪ IHIGH= ⑫ ILOW= ⑬ IMASK= ⑭ ITIMER= For detail of each command, refer to the respective command descriptions. Response example SET=MODE=ACWIR, WVOLT=2.50kV,WHIGH=20.00mA,WLOW=OFF, WTIMER=10.0s,WRTIMER=5.0s,WFTIMER=10.0s,WFREQ=60Hz,IVOLT=500V, IRANGE=AUTO,IHIGH=OFF,ILOW=50.00MOHM,IMASK=1.0s,ITIMER=60.0s RS-232C・USB for MODEL 8505 14 Individual command description 40) MEMORY= 41) MEMORY? 42) MEM□= Setting of the Memory No. Syntax MEMORY=[Parameter] [Parameter]:1~16 Transmission MEMORY=5 Memory No. is specified to「5」. Memory No. is read out. Syntax MEMORY? Transmission MEMORY? Response MEMORY=8 When memory No. 8 is read out Test mode and parameter are set to the specified memory No. Command order replacement not possible Syntax MEM [Memory No.]=①,②,③,④,⑤,⑥,⑦,⑧,⑨,⑩,⑪,⑫,⑬,⑭,⑮ [Memory No.]: 1~16 Test mode ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ ⑪ ⑫ ⑬ ⑭ ACW-IR or IR-ACW MODE= WVOLT= WHIGH= WLOW= WTIMER= WRTIMER= WFTIMER= WFREQ= IVOLT= IRANGE= IHIGH= ILOW= IMASK= ITIMER= ACW Individual test MODE= WVOLT= WHIGH= WLOW= WTIMER= WRTIMER= WFTIMER= WFREQ= IR Individual test MODE= IVOLT= IRANGE= IHIGH= ILOW= IMASK= ITIMER= For detail of each command, refer to the respective command descriptions. Transmission example MEM3=MODE=ACWIR, WVOLT=2.50kV,WHIGH=20.00mA,WLOW=OFF, WTIMER=10.0s,WRTIMER=5.0s,WFTIMER=10.0s,WFREQ=60Hz,IVOLT=500V, IRANGE=AUTO,IHIGH=OFF,ILOW=10.00MOHM,IMASK=1.0s,ITIMER=60.0s RS-232C・USB for MODEL 8505 15 43) MEM□? Test mode of memory No. and parameter is read out. Syntax MEM [Memory No.]? [Memory No.]:1~16 Transmission MEM [Memory No.]? Response MEM [Memory No.]=①,②,③,④,⑤,⑥,⑦,⑧,⑨,⑩,⑪,⑫,⑬,⑭ Test mode ACW-IR or ACW Individual test IR Individual test IR-ACW ① MODE= MODE= MODE= ② WVOLT= WVOLT= IVOLT= ③ WHIGH= WHIGH= IRANGE= ④ WLOW= WLOW= IHIGH= ⑤ WTIMER= WTIMER= ILOW= ⑥ WRTIMER= WRTIMER= IMASK= ⑦ WFTIMER= WFTIMER= ITIMER= ⑧ WFREQ= WFREQ= ⑨ IVOLT= ⑩ IRANGE= ⑪ IHIGH= ⑫ ILOW= ⑬ IMASK= ⑭ ITIMER= For detail of each command, refer to the respective command descriptions. Response example MEM3=MODE=ACWIR, WVOLT=2.50kV,WHIGH=20.00mA,WLOW=OFF, WTIMER=10.0s,WRTIMER=5.0s,WFTIMER=10.0s,WFREQ=60Hz,IVOLT=500V, IRANGE=AUTO,IHIGH=OFF,ILOW=10.00MOHM,IMASK=1.0s,ITIMER=60.0s 44) PROGRAM= Setting of the Program No. Syntax PROGRAM=[Program No.] [Program No.]: 0~F Transmission PROGRAM=5 Specify the program to「5」. 45) PROGRAM? Program No. is read out. Syntax PROGRAM? Transmission PROGRAM? Response PROGRAM=8 When Program No.8 is read out. RS-232C・USB for MODEL 8505 16 Individual command description 46) PROG□= Setting of the parameter of the specified program No. Syntax Command order replacement not possible PROG[Program No.]=①,[STEP0], [STEP1], [STEP2], [STEP3], [STEP4], [STEP5], [STEP6], [STEP7], [STEP8], [STEP9], [STEPA], [STEPB], [STEPC], [STEPD], [STEPE], [STEPF] [Program No.]: 0~F ①WFREQ=Test frequency(50Hz or 60Hz) [STEP0]~[STEPF]:②,③,④,⑤,⑥,⑦ ②STEP=0~F step No. ③WVOLT=Test voltage ④WHIGH=Upper limit judgment value ⑤WLOW=Lower limit judgment value ⑥WSTIMER=Application time ⑦(None) Then proceed to the next step. END Program is ended with this step. The step after this will be invalid. Transmission PROG[Program No.]=①,[STEP0], [STEP1], [STEP2], [STEP3], [STEP4], [STEP5], [STEP6], [STEP7], [STEP8], [STEP9], [STEPA], [STEPB], [STEPC], [STEPD], [STEPE], [STEPF],END Transmission example Test voltage 0.00kV 1.00kV 2.00kV 3.00kV Elapsed time 0.0s 0 STEP0 1 STEP1 STEP2 STEP3 2 3.0s 3 6.0s STEP4 4 9.0s STEP5 5 12.0s STEP6 15.0s 6 Transmission PROG5=WFREQ=60Hz, STEP=0,WVOLT=1.00kV,WHIGH=10.0mA,WLOW=OFF,WSTIMER=0.1s, STEP=1,WVOLT=2.00kV,WHIGH=10.0mA,WLOW=OFF,WSTIMER=3.0s, STEP=2,WVOLT=3.00kV,WHIGH=15.0mA,WLOW=OFF,WSTIMER=0.1s, STEP=3,WVOLT=3.00kV,WHIGH=15.0mA,WLOW=OFF,WSTIMER=3.0s, STEP=4,WVOLT=2.00kV,WHIGH=10.0mA,WLOW=OFF,WSTIMER=3.0s, STEP=5,WVOLT=2.00kV,WHIGH=10.0mA,WLOW=OFF,WSTIMER=3.0s, STEP=6,WVOLT=0.00kV,WHIGH=10.0mA,WLOW=OFF,WSTIMER=3.0s,END, RS-232C・USB for MODEL 8505 17 47) PROG□? Parameter of Program No. is read out. Syntax PROG[Program No.]? Transmission PROG[Program No.]? Response PROG[Program No.]=①,[STEP0], [STEP1], [STEP2], [STEP3], [STEP4], [STEP5], [STEP6], [STEP7], [STEP8], [STEP9], [STEPA], [STEPB], [STEPC], [STEPD], [STEPE], [STEPF] Response example Test voltage 0.00kV 1.00kV 2.00kV 3.00kV Elapsed time 0.0s 0 STEP0 1 STEP1 STEP2 STEP3 2 3.0s 3 6.0s STEP4 4 9.0s STEP5 5 12.0s STEP6 15.0s 6 PROG5=WFREQ=60Hz, STEP=0,WVOLT=1.00kV,WHIGH=10.0mA,WLOW=OFF,WSTIMER=0.1s, STEP=1,WVOLT=2.00kV,WHIGH=10.0mA,WLOW=OFF,WSTIMER=3.0s, STEP=2,WVOLT=3.00kV,WHIGH=15.0mA,WLOW=OFF,WSTIMER=0.1s, STEP=3,WVOLT=3.00kV,WHIGH=15.0mA,WLOW=OFF,WSTIMER=3.0s, STEP=4,WVOLT=2.00kV,WHIGH=10.0mA,WLOW=OFF,WSTIMER=3.0s,, STEP=5,WVOLT=2.00kV,WHIGH=10.0mA,WLOW=OFF,WSTIMER=3.0s,, STEP=6,WVOLT=0.00kV,WHIGH=10.0mA,WLOW=OFF,WSTIMER=3.0s,END, RS-232C・USB for MODEL 8505 18 Individual command description 48) PROGDATA? Test result of program operation is read out. Syntax PROGDATA? Transmission PROGDATA? Response PROGDATA=①,②,[STEP0], [STEP1], [STEP2], [STEP3], [STEP4], [STEP5], [STEP6], [STEP7], [STEP8], [STEP9], [STEPA], [STEPB], [STEPC], [STEPD], [STEPE], [STEPF] ①Program No. of 0~F ②WFREQ=Test frequency(50Hz or 60Hz) [STEP0]~[STEPF]:③,④,⑤,⑥,⑦ ③STEP= 0~F ④Success failure judgment : WJUDGE= GOOD : WJUDGE= HIGH : WJUDGE= LOW : WJUDGE= NULL : WJUDGE= HIGH LOW ⑤Set value of the test voltage:WVOLT=1.00kV ⑥Leakage current measurement value:CURRENT=0.00mA ⑦Elapsed time:WMTIMER=99.9s Response example Test voltage 0.00kV 1.00kV 2.00kV 3.00kV Elapsed time 0.0s 0 STEP0 1 STEP1 STEP2 STEP3 2 3.0s 3 6.0s STEP4 4 9.0s STEP5 5 12.0s STEP6 15.0s 6 Response PROGDATA=5,WFREQ=60Hz, STEP=0,WJUDGE=GOOD,WVOLT=1.00kV,CURRENT=2.00mA,WMTIMER=0.1s, STEP=1,WJUDGE=GOOD,WVOLT=2.00kV,CURRENT=5.00mA,WMTIMER=3.1s, STEP=2,WJUDGE=GOOD,WVOLT=3.00kV,CURRENT=10.00mA,WMTIMER=6.1s, STEP=3,WJUDGE=GOOD,WVOLT=3.00kV,CURRENT=10.00mA,WMTIMER=6.2s, STEP=4,WJUDGE=GOOD,WVOLT=2.00kV,CURRENT=5.00mA,WMTIMER=9.2s, STEP=5,WJUDGE=GOOD,WVOLT=2.00kV,CURRENT=5.00mA,WMTIMER=12.2s, STEP=6,WJUDGE=GOOD,WVOLT=0.00kV,CURRENT=0.00mA,WMTIMER=15.2s, Note 1)If stopped by STOP, the data of the stopped step is output NULL. Note 2)CURRENT=is the leakage current measurement value is output at the time of the end of the STOP. Note 3)WVOLT=is set value of test voltage is output. RS-232C・USB for MODEL 8505 19 8.Error code and solution tips Error code ERROR=1 ERROR=2 ERROR=3 TEST ERROR=6 ERROR=8 ERROR=9 Error contents and countermeasures Command format cannot be recognized and the characters are also wrong. Example)STAART、STAT Correct the character string to START Parameter is outside the valid range. Example)ITIMER=9999 Put it in between 0.2~99.9 Trying to set the parameter in the condition where setting is not possible. Example)When there is Err E-30 or Err E-31 on the front panel, it is a problem of the tester 8505 side and not of the transmission. Refer 「13.Error message」of the Instruction manual of this tester. During test or judgment output, the operation other than STOP is performed. During REMOTE=OFF, When START command is received. Perform after REMOTE=ON setting. Command transmission is performed during test conditions setting. Example)Command transmission is not possible during setting by the front panel operation. Let the setting end and the light on the READY lamp is in turned on condition. Command is not appropriate. Example) ・Even when the previous measurement is the test of PROGRAM operation, DATA? command is received. ・When the previous measurement is the test result other than the test of PROGRAM operation, PROGDATA? command is received. ・Even when it is not yet measured, DATA? Or PROGDATA? command is received. ・Even when FAIL mode is ON, try to cancel NG and PROTECTION with STOP command. Regarding protection function operation time(During interlock, error display) PROTECTION state ERR CHRG Countermeasures When the capacity of the test specimen is large, discharge is not possible and there is a case where high voltage remains. When DATA? is received at this state, IJUDGE=PROTECT is returned to the host. Besides, if STOP command is received then ERROR=3 is returned to the host. Countermeasure Leave it alone for some time and continue the discharge. When the discharge is completed, it is possible that the STOP command or error display in STOP switch is released. Even when command is sent in INTERLOCK state, ERROR=3 is returned to the host. ERR LOCK Countermeasure Release the INTER LOCK and make STOP command or press STOP switch. ERR E-11 ERR E-21 Cancel the momentary movements. Refer the error contents in 「13.Error message 」of the instruction manual of this tester. ERR E-30 It occurs during withstand voltage test, when the internal components are in the overheated state. When DATA? is received at this state, WJUDGE=PROTECT is returned to the host. Besides, if STOP command is received then ERROR=3 is returned to the host. Countermeasure There is a possibility of internal components getting overheated during the test for a long time. Wait for a while at the power on state till the heat is dissipated. When the heat dissipation is completed, it is possible that the STOP command or error display in STOP switch is released. RS-232C・USB for MODEL 8505 20 RS-232C・USB for MODEL 8505 Tsuruga Electric Corporation Osaka Headquarters 1-3-23, Minamisumiyoshi, Sumiyoshi-ku, Osaka, Japan 〒558-0041 TEL 81-6 -6692-6700, FAX 81-6 -6609- 8115 E-mail: cs.info@tsuruga.co.jp Yokohama Office 1-29-15, Shinyokohama, Kohoku-ku, Yokohama, Kanagawa, Japan 〒222-0033 Tokyo Office 5-25-16, Higashigotanda, Shinagawa-ku, Tokyo, Japan 〒141-0022 Nagoya Office Sun Park Higashi Betsuin Bld. 2F 5-19, Oicho, Naka-ku, Nagoya, Aichi, Japan 〒460-0015 Osaka Plant 1-3-23, Minami Sumiyoshi, Sumiyoshi-ku, Osaka, Japan 〒558-0041 Shiga Plant 122, Kawasaki-Cho, Nagahama, Shiga, Japan 〒526-0846 www.tsuruga.co.jp