Instruction Manual
ProSet®
PB3400
GB
Battery Power Tool
DA
Batteridrevet værktøj
DE
Akkuwerkzeug
ES
Herramienta de batería
FI
Akkutyökalu
FR
Outil électrique alimenté par batterie
IT
Utensile a batteria
NL
Accugereedschap
NO
Batteridrevet verktøy
PL
Elektronarzędzie akumulatorowe
PT
Ferramenta eléctrica com bateria
SV
Batteridrivet verktyg
ProSet® PB2500 blind rivet tool
ProSet® PB3400 structural rivet tool
Battery Power Tool
ProSet®
PB2500
PB2500 (Ref. Section 2.4)
Figure 1
C
3.2 [1/8]
4,0 [5/32]
F
D
E
F
G
H
B
4,8 [3/16]
Model no. / Serial no.
A
J
I
K
K
Figure 2
Figure 3
K
O
M N
K
L
PB2500 (Ref. Section 2.4)
Figure 5
Figure 4
U
W
U
T
V
T
S
U
S
R
C
R
T2
Q
Q
B
P
R
P
E
W
D
A
B
Figure 6a
Figure 6
Figure 7
Figure 8
Figure 9
Y
A
Figure 10
Y
A
J
Original Instruction
ENGLISH
©2016 Stanley Black & Decker
All rights reserved.
The information provided may not be reproduced and/or made public in any way and through any means (electronically or mechanically) without
prior explicit and written permission from STANLEY Engineered Fastening. The information provided is based on the data known at the moment of
the introduction of this product. STANLEY Engineered Fastening pursues a policy of continuous product improvement and therefore the products
may be subject to change. The information provided is applicable to the product as delivered by STANLEY Engineered Fastening. Therefore,
STANLEY Engineered Fastening cannot be held liable for any damage resulting from deviations from the original specifications of the product.
The information available has been composed with the utmost care. However, STANLEY Engineered Fastening will not accept any liability with
respect to any faults in the information nor for the consequences thereof. STANLEY Engineered Fastening will not accept any liability for damage
resulting from activities carried out by third parties. The working names, trade names, registered trademarks, etc. used by STANLEY Engineered
Fastening should not be considered as being free, pursuant to the legislation with respect to the protection of trade marks.
CONTENT
Note: Drawings referring to the ProSet® PB2500 are on the Fold out of the Front Cover
Drawings referring to the ProSet® PB3400 are on the Fold out of the Back Cover
1. SAFETY DEFINITIONS.................................................................................................................................5
1.1 General Safety....................................................................................................................................................................................5
1.2 Power Tool Use and Care................................................................................................................................................................5
1.3 Important Safety Instructions for All Battery Chargers.......................................................................................................6
1.4 Important Safety Instructions for All Battery Packs..............................................................................................................7
1.5 Specific Safety Instructions for Lithium-Ion (Li-Ion).............................................................................................................8
1.6 Residual Risks......................................................................................................................................................................................8
1.7 Labels and Icons................................................................................................................................................................................8
2. SPECIFICATION...........................................................................................................................................9
2.1 Technical Data....................................................................................................................................................................................9
2.2 Placing Specification ....................................................................................................................................................................11
2.3 Package Contents .........................................................................................................................................................................11
2.4 Main Components list .................................................................................................................................................................12
2.5 Optional Accessories ....................................................................................................................................................................12
3. TOOL USE & SET UP..................................................................................................................................13
4. OPERATING INSTRUCTIONS....................................................................................................................13
4.1 Nose Equipment.............................................................................................................................................................................13
4.2 Chargers............................................................................................................................................................................................14
4.3 Battery Packs....................................................................................................................................................................................15
5. OPERATING PROCEDURE.........................................................................................................................15
5.1 Proper Hand Position....................................................................................................................................................................16
5.2 Tool Operation................................................................................................................................................................................16
6. SERVICING THE TOOL...............................................................................................................................17
6.1 Maintenance frequency...............................................................................................................................................................17
6.2 Cleaning.............................................................................................................................................................................................17
6.3 Spare Parts – Tools.........................................................................................................................................................................18
6.4 Rechargeable Battery Pack.........................................................................................................................................................18
6.5 Protecting the Environment.......................................................................................................................................................18
7. EC-DECLARATION OF CONFORMITY......................................................................................................19
8. PROTECT YOUR INVESTMENT.................................................................................................................20
8.1 POP®Avdel® Rivet Tool Warranty...............................................................................................................................................20
8.2 Register Your Blind Rivet Tool online ......................................................................................................................................20
4
ENGLISH
This instruction manual must be read by any person installing or operating this tool with particular
attention to the following safety rules.
1. SAFETY DEFINITIONS
The definitions below describe the level of severity for each signal word. Please read the manual and pay
attention to these symbols.
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury.
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
NOTICE: Indicates a practice not related to personal injury which, if not avoided, may result in property
damage.
Denotes risk of electric shock
Denotes risk of fire
Improper operation or maintenance of this product could result in serious injury and property damage.
Read and understand all warnings and operating instructions before using this equipment. When using
power tools, basic safety precautions must always be followed to reduce the risk of personal injury.
1.1 GENERAL SAFETY
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and
instructions may result in electric shock, fire and/or serious injury.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated
(cordless) power tool.
•
Do not use outside the design intent of Placing STANLEY Engineered Fastening Blind Fasteners.
•
Use only parts, fasteners, and accessories recommended by the manufacturer.
•
Use Power Tool only with specifically designated battery packs.
1.2 POWER TOOL USE AND CARE
•
The tool must be maintained in a safe working condition at all times and examined at regular intervals for
damage and function by trained personnel. Any dismantling procedure will be undertaken only by trained
personnel. Do not dismantle this tool without prior reference to the maintenance instructions.
•
Do not modify the tool in any way. Any modification to the tool is undertaken by the customer and will be the
customer’s entire responsibility and void any applicable warranties.
•
Disconnect the battery from the tool before performing any maintenance, attempting to adjust, fit or remove a
nose assembly.
•
Prior to use, check for misalignment or binding of moving parts, breakage of parts, and any other condition
that affects the tool’s operation. If damaged, have the tool serviced before using. Remove any adjusting key or
wrench before use.
•
Prior to use, inspect battery for damage. Do not drop battery. A sharp impact may cause internal damage and
lead to premature battery failure.
5
ENGLISH
•
Keep work area clean and well lit.
•
Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving
parts. Loose clothes, jewelry or long hair can be caught in moving parts.
•
Adopt a firm footing or a stable position before operating the tool.
•
Operators and others in work area must wear ANSI Z87.1 CAN/CSA Z94.3 or other approved safety glasses with
side shields. Always wear safety glasses and ear protection during operation.
•
Adequate clearance is required for the tool operator’s hands before proceeding.
•
Do not operate a tool that is directed towards any person(s).
•
DO NOT operate tool with the nose housing removed.
•
Do not operate the tool or the charger in an explosive atmosphere or environment allowing exposure to
combustible fluids or gasses.
•
Do not operate the tool or the charger in an environment allowing exposure to moisture or rain to avoid risk of
electric shock.
•
Do not abuse the tool by dropping or using it as a hammer.
•
Keep dirt and foreign matter out of the air vents of the tool as this will cause the tool to malfunction.
•
Keep tool handles dry, clean, and free from oil and grease.
•
When carrying the tool from place to place keep hands away from the trigger to avoid inadvertent activation.
•
Never leave installation tool unattended.
•
Disconnect battery when tool is not in use.
1.3 IMPORTANT SAFETY INSTRUCTIONS FOR ALL BATTERY CHARGERS
SAVE THESE INSTRUCTIONS: This manual contains important safety and operating instructions for compatible
battery chargers (refer to Technical Data).
•
Before using charger, read all instructions and cautionary markings on charger, battery pack, and product
using battery pack.
WARNING: Shock hazard. Do not allow any liquid to get inside charger. Electric shock may result.
WARNING: We recommend the use of a residual current device with a residual current rating of 30mA or
less.
CAUTION: Burn hazard. To reduce the risk of injury, charge only DEWALT®/POP®Avdel® rechargeable
batteries. Other types of batteries may burst causing personal injury and damage.
CAUTION: Children should be supervised to ensure that they do not play with the appliance.
NOTICE: Under certain conditions, with the charger plugged into the power supply, the exposed charging contacts
inside the charger can be shorted by foreign material. Foreign materials of a conductive nature such as, but not
limited to, steel wool, aluminium foil or any build-up of metallic particles should be kept away from charger cavities.
Always unplug the charger from the power supply when there is no battery pack in the cavity. Unplug charger
before attempting to clean
•
DO NOT attempt to charge the battery pack with any chargers other than the ones in this manual. The charger
and battery pack are specifically designed to work together.
•
These chargers are not intended for any uses other than charging DEWALT®/POP®Avdel® rechargeable
batteries. Any other uses may result in risk of fire, electric shock or electrocution.
•
Do not expose charger to rain or snow.
6
ENGLISH
•
Pull by plug rather than cord when disconnecting charger. This will reduce risk of damage to electric plug and
cord.
•
Make sure that cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage
or stress.
•
Do not use an extension cord unless it is absolutely necessary. Use of improper extension cord could result in
risk of fire, electric shock, or electrocution.
•
Do not place any object on top of charger or place the charger on a soft surface that might block the
ventilation slots and result in excessive internal heat. Place the charger in a position away from any heat
source. The charger is ventilated through slots in the top and the bottom of the housing.
•
Do not operate charger with damaged cord or plug—have them replaced immediately.
•
Do not operate charger if it has received a sharp blow, been dropped, or otherwise damaged in any way. Take it
to an authorised service centre.
•
Do not disassemble charger; take it to an authorised service centre when service or repair is required. Incorrect
reassembly may result in a risk of electric shock, electrocution or fire.
•
Disconnect the charger from the outlet before attempting any cleaning. This will reduce the risk of electric
shock. Removing the battery pack will not reduce this risk.
•
NEVER attempt to connect two chargers together.
•
The charger is designed to operate on standard household electrical power (refer to charger specifications). Do
not attempt to use it on any other voltage. This does not apply to the vehicular charger.
1.4 IMPORTANT SAFETY INSTRUCTIONS FOR ALL BATTERY PACKS
When ordering replacement battery packs, be sure to include catalog number and voltage.
The battery pack is not fully charged out of the carton. Before using the battery pack and charger, read the safety
instructions below. Then follow charging procedures outlined.
READ ALL INSTRUCTIONS
•
Do not charge or use battery in explosive atmospheres, such as in the presence of flammable liquids, gases or
dust. Inserting or removing the battery from the charger may ignite the dust or fumes.
•
Never force battery pack into charger. Do not modify battery pack in any way to fit into a non-compatible
charger as battery pack may rupture causing serious personal injury.
•
Charge the battery packs only in DEWALT®/POP®Avdel®.
•
DO NOT splash or immerse in water or other liquids.
•
Do not store or use the tool and battery pack in locations where the temperature may reach or exceed 40 ˚C
(104 ˚F) (such as outside sheds or metal buildings in summer).
•
When battery pack is not in use, keep it away from other metal objects like paper clips, coins, keys, nails, screws
or other small metal objects that can make a connection from one terminal to another.
•
Do not discard batteries into water.
WARNING: Never attempt to open the battery pack for any reason. If battery pack case is cracked or
damaged, do not insert into charger. Do not crush, drop or damage battery pack. Do not use a battery
pack or charger that has received a sharp blow, been dropped, run over or damaged in any way (i.e., pierced
with a nail, hit with a hammer, stepped on). Electric shock or electrocution may result. Damaged battery
packs should be returned to service centre for recycling.
WARNING: Fire hazard. Do not store or carry the battery pack so that metal objects can contact exposed
battery terminals. When transporting individual battery packs, make sure that the battery terminals are
protected and well insulated from materials that could contact them and cause a short circuit.
CAUTION: When not in use, place tool on its side on a stable surface where it will not cause a tripping or
falling hazard. Some tools with large battery packs will stand upright on the battery pack but may be easily
knocked over.
7
ENGLISH
1.5 SPECIFIC SAFETY INSTRUCTIONS FOR LITHIUM-ION (LI-ION)
1. Do not incinerate the battery pack even if it is severely damaged or is completely worn out. The battery
pack can explode in a fire. Toxic fumes and materials are created when lithium-ion battery packs are burned.
2. If battery contents come into contact with the skin, immediately wash area with mild soap and water. If
battery liquid gets into the eye, rinse water over the open eye for 15 minutes or until irritation ceases. If medical
attention is needed, the battery electrolyte is composed of a mixture of liquid organic carbonates and lithium
salts.
3. Contents of opened battery cells may cause respiratory irritation. Provide fresh air. If symptoms persists,
seek medical attention.
WARNING: Burn hazard. Battery liquid may be flammable if exposed to spark or flame.
1.6 RESIDUAL RISKS
In spite of the application of the relevant safety regulations and the implementation of safety devices, certain
residual risks cannot be avoided. These are:
− Impairment of hearing
− Risk of personal injury due flying particles
− Risk of burns due to accessories becoming hot during operation.
− Risk of personal injury due to prolonged use.
1.7 LABELS AND ICONS
Markings on Tool
DATE CODE POSITION: The Date Code, which includes the year, month and location of manufacture, is
printed into the housing surface that forms the mounting joint between tool and battery.
Labels on charger and battery pack
In addition to the pictographs used in this manual, the labels on the charger and the battery pack show the
following pictographs.
x
Read instruction manual before use.
Do not expose to water.
Read instruction manual before use.
Have defective cords replaced
immediately.
Battery charging.
Charge only between 4 °C and 40 °C.
Battery charged.
Discard the battery pack with due care
for the environment.
Hot/cold pack delay.
Do not incinerate the battery pack.
Problem pack or charger.
Charges Li-Ion battery packs.
Problem power line.
See Technical Data for charging time.
Do not probe with conductive objects.
Only for indoor use.
8
ENGLISH
Do not charge damaged battery packs.
Charge DEWALT®/POP®Avdel® battery
packs only with designated DEWALT®/
POP®Avdel® chargers. Charging battery
packs other than the designated
DEWALT®/POP®Avdel® batteries with
a DEWALT®/POP®Avdel® charger may
make them burst or lead to other
dangerous situations.
STANLEY Engineered Fastening policy
is one of continuous product development and improvement
and we reserve the right to change the specification
of any product without prior notice.
2. SPECIFICATIONS
UNDER NO CIRCUMSTANCES SHOULD ANY MAINTENANCE OR SERVICING BE CONDUCTED APART
FROM NOSE EQUIPMENT CHANGE.
2.1 TECHNICAL DATA
2.1.1.
Voltage
Type
Battery Type
Weight (without battery pack)
kg
ProSet® PB2500
18 nom /20 max
1/2
Li-ion
1.35
ProSet® PB3400
18 nom /20 max
2
Li-ion
1.77
dB(A)
dB(A)
dB(A)
dB(A)
74
3
85
3
77
4
88
4
V
Lpa (sound pressure)
Kpa (sound pressure uncertainty)
Lwa (sound power)
Kwa (sound power uncertainty)
Vibration total values (triax vector sum) determined according to EN 60745:
Vibration emission value ah
ah =
m/s2
< 2.5
Uncertainty K =
m/s2
1.5
< 2.5
1.5
2.1.2.
Model
Weight
Length
Height
Stroke
kg [lbs]
mm [in]
mm [in]
mm [in]
Pulling Force
N [lbf ]
Rivet Range
nom.dia.
mm [in]
9
PB2500
2.0 Ah
1.7 [3.75]
320 [12.6]
240 [9,4]
25 [0.984]
8,500
[1911]
PB2500
3.0Ah
2.0 [4.41]
320 [12.6]
260 [10,2]
25 [0.984]
8,500
[1911]
ø 2,4 [3/32”]) thru
ø 4,8 [3/16”])
PB2500
4.0Ah
2.0 [4.41]
320 [12.6]
260 [10,2]
25 [0.984]
8,500
[1911]
PB3400
2.0Ah
2.1 [4.63]
336 [13.2]
255 [10.0]
30 [1.181]
PB3400
4.0Ah
2.4 [5.29]
336 [13.2]
255 [10.0]
30 [1.181]
18,000 [4047]
18,000 [4047]
ø 4,8 [3/16“] thru
ø 6,4 [1/4“]
ENGLISH
2.1.3.
Battery Pack*
Battery type
Voltage
Capacity
Weight
Charging duration**
Charger*
VDC
Ah
Kg
min
Battery type
Battery type Mains voltage
Input frequency
Weight
Fuses
Europe
U.K. & Ireland
VAC
Hz
kg
230 V tools
230 V tools
Li-ion
18 nom /20 max
2.0/3.0/4.0
0.40/0.64/0.61
30/45/60
NA
JP
QW/GB/XE
Li-ion
120
60
0.50
Li-ion
100
50/60
0.50
Li-ion
230
50
0.50
10 Amperes. mains
3 Amperes. in plugs
*PB Series tools are compatible with DEWALT®/POP®Avdel® 18V nom/20V max Li-Ion slide type batteries
** Charging duration is based on the DCB115 DEWALT® Charging units
2.1.4.
Estimated Rivets per Charge
Nom. Rivet Dia.
mm [in]
ø 2,4 [3/32]
ø 3,2 [1/8]
PB2500
ø 4,0 [5/32]
ø 4,8 [3/16]
ø 4,8 [3/16]
PB3400
ø 6.4 [1/4]
Battery 2.0Ah
Battery 3.0Ah
Battery 4.0Ah
1,700
1,600
1,400
1,200
1,000
500
2,600
2,400
2,200
1,800
-
3,400
3,200
2,800
2,400
2,000
1,000
Note: These values are listed as a guide only and are estimates based on a fully charged battery. Results may vary
depending on rivet material, tool/battery condition and work environment.
10
ENGLISH
2.2 PLACING SPECIFICATIONS
PLACING CAPACITY
PB2500
Rivet Type
OPEN END
CLOSED END
AVEX®/
STAVEX®
AVINOX®/
AVIBULB®
HR/HT
INTERLOCK®
HEMLOK®
KLAMP-TITE®/
KTR
BULBEX®/
LS/TL
MONOBOLT®
MULTI-GRIP
PULL-THRU
(PT)
Q RIVET
T-LOK®
T Rivet
AVSEAL® II
2.0
mm
2.4mm
[3/32´´]


3.0
mm


3.2mm
[1/8´´]
PB3400
4.0mm 4.8mm
[5/32´´] [3/16´´]
5.0/
6.0/7.0
mm
4.8mm
6.0 mm
[3/16´´]
6.4mm
[1/4´´]































8.0/9.0
mm


























Note: For details on the nose equipment please refer to the accessories manual.
2.3 PACKAGE CONTENTS
This package contains:
1 Cordless Installation Tool**
1 Charger
1 or more Lithium Ion battery pack(s)*
1 set Nose Equipment Accessories
1 Kit Box
1 Instruction Manual
* The quantity and type of Li-Ion Battery Packs depends on Model Number and region sold. Contact your local
reseller for details and options
** If the Model Number purchased is a bare tool then only the Cordless Installation Tool will be supplied with a
standard set of 6.4mm [1/4“] Open End Nose Equipment installed.
11
ENGLISH
2.4 MAIN COMPONENTS LIST (for complete tool explosion and Bill of Material please see service manual)
ProSet® PB2500 drawing can be found inside the front cover
ProSet® PB3400 drawing can be found inside the back cover
A
B
C
D
E
E2
F
G
H
I
J
K
L
M
N
Nose pieces
Nose housing
Nose housing nut
Collector lock
Collector shutter
Quick release collector
Hook accessory attachment
Motor housing
Exhaust vent
Handle
Switch
Battery pack
Manual
Charger lamp
Charger
O
P
Q
R
S
T
U
V
W
Y
Z
AA
AB
AC
AD
Battery charger connection
Jaw guide
Jaws
Jaw pusher
Spring
Pulling head
Front clutch
Tail guide
Collector space
Rivet
Jaw Pusher assembly
Spindle clutch
Spindle clutch spring
Pulling head assembly
Gear housing
2.5 OPTIONAL ACCESSORIES
WARNING: Since accessories, other than those offered by POP®Avdel® have not been tested with this
product, use of such accessories with this tool could be hazardous. To reduce the risk of injury, only
POP®Avdel® recommended accessories should be used with this product.
Consult your dealer for further information on the appropriate accessories.
WARNING: To reduce the risk of serious personal injury, disconnect battery pack before making any
adjustments or removing/installing attachments or accessories.
For a complete list of nose equipment and other accessories available for the PB Series, please visit our
website http://www.stanleyengineeredfastening.com/resource-center/document-library
12
ENGLISH
3. Tool Use & Set up
The PB Series of tools are designed for installation of STANLEY Engineered Fastening Blind Fasteners.
DO NOT use under wet conditions or in presence of flammable liquids or gases.
READ ALL SAFETY WARNINGS AND INSTRUCTIONS BEFORE PUTTING TOOL INTO SERVICE.
Electrical Safety
The electric motor has been designed for one voltage only. Always check that the battery pack voltage
corresponds to the voltage on the rating plate. Also make sure that the voltage of your charger corresponds to
that of your mains.
Your DEWALT® charger is double insulated in accordance with EN60335; therefore no earth wire is
required.
Using an Extension Cable
An extension cord should not be used unless absolutely necessary. Use an approved extension cable
suitable for the power input of your charger (see Technical Data). The minimum conductor size is 1 mm2; the
maximum length is 30 m.
When using a cable reel, always unwind the cable completely.
Before Use
• Select relevant size nose equipment and install
• Ensure that the battery is fully charged
• Insert Battery Pack into the tool
• Quickly pull and release the trigger to set the tool to the home position.
4. Operating Instructions
Always wear approved hearing and eye protections at all times when using installation
equipment.
WARNING: Before adjusting tool, always remove the battery pack.
4.1. NOSE EQUIPMENT
ProSet® PB2500 drawing can be found inside the front cover
ProSet® PB3400 drawing can be found inside the back cover
Mounting the nosepiece (fig. 7).
•
Select the correct nosepiece for the rivet to be installed. Reference the Accessories Manual for appropriate
nose equipment.
•
Tighten the nosepiece (A) into the nose housing (B) by turning it clockwise using 11 mm spanner.
Mounting the jaw pusher and tail guide
PB2500 (fig. 4 & 5)
•
Select the correct jaw pusher or jaw pusher assembly (R) that matches the Nose Piece selected. Reference
the Accessories Manual for appropriate nose equipment.
•
Insert jaw pusher (R) into jaw pusher spring (S).
•
Reassemble jaw set (Q) and jaw guide (P) onto front clutch (U)
NOTE: Do NOT use spanners to mount jaw guide (P) onto front clutch (U). Manual tightening of Jaw guide (P) is
enough to lock onto front clutch (U)
13
ENGLISH
PB3400 (fig. 4 & 5)
•
Select the correct jaw pusher or jaw pusher assembly (R) and Tail Guide (V) that matches the Nose Piece
selected. Reference the Accessories Manual for appropriate nose equipment.
NOTE: The Tail Guide that comes installed on the tool as purchased matches the installed Nose Piece. Reference
the Accessories Manual for appropriate nose equipment for the actual Tail Guide part number.
•
Put the Tail guide (V) into the Spindle of the in Gear housing (AD). Put spindle clutch spring (AB) and
spindle clutch (AA) over the tail guide (V) and tighten Puling head assembly (AC) counter clockwise using
a 24mm spanner.
•
Insert jaw pusher (R) into jaw pusher spring (S)
•
Reassemble jaw set (Q) and jaw guide (P) onto Pulling head (T)
NOTE: Do NOT use spanners to mount jaw guide (P) onto front clutch (U). Manual tightening of Jaw guide (P) is
enough to lock onto front clutch (U)
4.2. CHARGERS
Your tool uses a DEWALT®/POP® Avdel® charger. Be sure to read all safety instructions before using your
charger. The charger requires no adjustment and is designed to be as easy as possible to operate.
Charging Procedure (fig. 2)
•
Plug the charger into an appropriate outlet before inserting the battery pack. (Refer to the Charger
Specifications in Section 2)
•
Insert the battery pack (K) into the charger, making sure the pack is fully seated in the charger. The red
(charging) light will blink continuously indicating that the charging-process has started.
•
The completion of charge will be indicated by the red light remaining ON continuously. The pack is fully
charged and may be used at this time or left in the charger.
NOTE: To ensure maximum performance and life of Li-Ion battery packs, charge the battery pack fully before
first use.
Charging Process
Refer to the table below for the state of charge of the battery pack.
Charge indication
x
charging
–– –– –– ––
fully charged
–––––––––––––––––
hot/cold pack delay
–– • –– • –– • –– •
problem pack or charger
••••••••••••
problem power line
•• •• •• •• •• ••
This charger will not charge a faulty battery pack. The charger will indicate faulty battery by refusing to light or
by displaying problem pack or charger blink pattern.
NOTE: This could also mean a problem with a charger.
If the charger indicates a problem, take the charger and battery pack to be tested at an authorised service
centre.
14
ENGLISH
Hot/Cold Pack Delay
When the charger detects a battery that is too hot or too cold, it automatically starts a hot/cold pack
delay, suspending charging until the battery has reached an appropriate temperature. The charger then
automatically switches to the pack charging mode. This feature ensures maximum battery life.
A cold battery pack will charge at about half the rate of a warm battery pack. The battery pack will charge at
that slower rate throughout the entire charging cycle and will not return to maximum charge rate even if the
battery warms.
Lithium-Ion Battery Packs
STANLEY Engineered Fastening PB Series Li-Ion tools are designed with an Electronic Protection System that
will protect the battery against overloading, overheating or deep discharge.
The tool will automatically turn off if the Electronic Protection System engages. If this occurs, place the Li-Ion
battery on the charger until it is fully charged.
4.3 BATTERY PACKS
Your tool is designed to work specifically with DEWALT®/POP® Avdel® 18V/20V max Li-Ion battery packs.
Inserting and Removing the Battery Pack from the Tool (fig. 3)
NOTE: For best results, make sure your battery pack is fully charged. The tool will shut off without warning when the
battery is fully discharged.
TO INSTALL THE BATTERY PACK INTO THE HANDLE
•
Align the battery pack (K) with the rails inside the tool’s handle (fig. 3).
•
Slide it into the handle until the battery pack is firmly seated in the tool and ensure that it does not
disengage.
TO REMOVE THE BATTERY PACK FROM TO THE HANDLE
•
Press battery release button and firmly pull the battery pack out of the tool handle.
•
Insert battery pack into the charger as described in the charger section for this manual.
Storage Recommendations
•
The best storage place is one that is cool and dry away from direct sunlight and excess heat or cold. For
optimum battery performance and life, store battery packs at room temperature when not in use.
•
For long storage, it is recommended to store a fully charged battery pack in a cool, dry place out of the
charger for optimal results.
NOTE: Battery packs should not be stored completely depleted of charge. The battery pack will need to be
recharged before use.
5. OPERATING PROCEDURE
WARNING: Always observe the safety instructions and applicable regulations.
WARNING: To reduce the risk of serious personal injury, disconnect battery pack before making any
adjustments or removing/installing attachments or accessories.
WARNING: To reduce the risk of serious personal injury, ALWAYS use proper hand position.
WARNING: To reduce the risk of serious personal injury, ALWAYS hold securely in anticipation of a
sudden reaction.
15
ENGLISH
5.1 PROPER HAND POSITION
Proper hand position requires one hand on the main handle (I) fig. 1.
5.2. TOOL OPERATION
Installing a blind rivet (fig. 8)
To install a blind rivet
•
Place the blind rivet (Y) in the nose piece (A)
•
Position the tool (fig.9)
•
Pull and hold the switch (J) until the rivet is fully set in the application (fig. 10).
•
When the blind rivet (Y) has been set completely, release the switch (J). The tool will return to its initial
position automatically. The mandrel is automatically dropped into the mandrel collector (W).
If you release the switch (J) before the end of the setting stroke, the tool will immediately return to its initial
position. If the blind rivet (Y) has not been set completely, repeat the previous steps.
Reset function (fig.9)
If the tool does not move to its initial position after releasing the switch or stops during the setting stroke,
reset the tool to home by quickly pulling and releasing the switch (J). If this does not resolve the issue, remove
the battery, re-insert and then repeat the prior step.
If the issue persists, contact your local service representative.
Emptying the mandrel collector (W) (fig. 6)
The mandrel collector is used to collect the waste mandrels. The mandrel collector must be emptied
depending on the size of the blind rivets used.
Nom. Rivet Dia.
2.4 mm [3/32“]
3.2 mm [1/8“]
4.0 mm [5/32“]
4.8 mm [3/16“]
6.4 mm [1/4“]
Approx. Capacity (PB2500)
600
360
200
150
Not applicable
Approx. Capacity (PB3400)
Not applicable
Not applicable
Not applicable
190
100
•
Tilt the tool back to allow all waste mandrels to fall into the mandrel collector.
•
Open the mandrel collector (W) by sliding the Collector Lock (D) towards the nose housing nut (C) and
raise the cover (E).
•
Empty the waste mandrels into an appropriate recycling container or waste bin
•
To close the mandrel collector (W), lower the cover (E) until the Collector Lock (D) clicks into place.
Optional Quick-Release mandrel collector (E2) (fig. 6a)
When using the optional Quick-Release mandrel collector accessory with the PB Series tools, the mandrel
collector can be removed as follows:
•
Tilt the tool back to allow all waste mandrels to fall into the mandrel collector (E2).
•
Grab mandrel collector (E2) with one hand and disengage Collector Lock (D) with index finger.
•
Pull the mandrel collector (E2) up and away from the tool, tilting the collector slightly back to prevent
mandrels from falling out.
•
To replace the collector, slide it back into the tool with the opening facing the front of the tool.
•
Push the collector down until you hear the Collector Lock (D) click into place.
16
ENGLISH
6. SERVICING THE TOOL
6.1. MAINTENANCE FREQUENCY
Item
General Tool Inspection
Clean & lubricate Nose Equipment
Clean & grease Ball Screw and Thrust Bearing
*Recommend contacting authorized service centre
Frequency
Daily
5,000 rivets
50,000 rivets*
6.2. CLEANING
ALWAYS wear approved eye protection at all times when cleaning equipment
Tool Exterior
Keep the brushless motor exhaust vent openings (H) free from dust and dirt. If necessary, use a soft, moist
cloth to remove dust and dirt from the exhaust vents.
Blow dirt and dust out of the main power tool housing with dry air as often as dirt is seen collecting in and
around the exhaust vents (H).
WARNING: Wear approved eye protection and approved dust mask when performing this procedure.
WARNING: Never use solvents or other harsh chemicals for cleaning the non-metallic parts of the tool.
These chemicals may weaken the materials used in these parts. Use a cloth dampened only with water
and mild soap. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid.
Cleaning the Nose Equipment (fig. 4 & 5)
•
Loosen the nose housing nut (C). Remove the nose housing (B).
•
Press the front clutch (U) and loosen the jaw guide (P). Release the front clutch (U).
•
Remove the jaws (Q) and the jaw pusher (R).
•
Remove the spring (S)
•
Clean the inside of the nose housing (B) using a dry cloth.
•
Clean the jaws (Q) and the jaw pusher (R) using a dry cloth. If necessary, replace the jaws (Q) and the jaw
pusher (R).
•
Clean the pulling head (T) using a dry cloth.
•
Apply grease to the inside of the jaw guide (P) where the jaws (Q) make contact. A Molybdenum
Disulphide based grease is recommended.
•
Mount the spring (S)
•
Mount the jaw pusher(R) and the jaws (Q)
•
Press front clutch (U) and tighten the jaw guide (P). Release front clutch (U).
•
Mount the nose housing (B). Tighten the nose housing nut (C).
•
Perform tool reset function to ensure the tool is at the initial home position as described in section 5.2
Charger Cleaning Instructions
WARNING: Shock hazard. Disconnect the charger from the AC outlet before cleaning.
Dirt and grease may be removed from the exterior of the charger using a cloth or soft non-metallic brush.
DO NOT use water or any cleaning solutions.
17
ENGLISH
6.3 SPARE PARTS – TOOLS
For spare parts we refer you to the specific service manuals which you can find on our website
at http://www.stanleyengineeredfastening.com/resource-center/document-library
6.4. RECHARGEABLE BATTERY PACK
This long life battery pack must be recharged when it fails to produce sufficient power on jobs which were
easily done before. At the end of its technical life, discard it with due care for our environment:
•
Run the battery pack down completely, then remove it from the tool.
•
Li-Ion cells are recyclable. Take them to your dealer or a local recycling station. The collected battery packs
will be recycled or disposed of properly.
6.5. PROTECTING THE ENVIRONMENT
Separate collection. This product must not be disposed of with normal household waste.
Should you find one day that your POP®Avdel® product needs replacement, or if it is of no further use
to you, do not dispose of it with household waste. Make this product available for separate collection.
Separate collection of used products and packaging allows materials to be recycled and used again.
Re-use of recycled materials helps prevent environmental pollution and reduces the demand for raw
materials.
Local regulations may provide for separate collection of electrical products from the household, at
municipal waste sites or by the retailer when you purchase a new product.
You can check the location of your nearest authorised repair agent by contacting your local
POP®Avdel® office at the address indicated in this manual. Alternatively, a list of authorised POP®Avdel®
repair agents and full details of our after-sales service and contacts are available on the Internet at:
www.StanleyEngineeredFastening.com
18
Original
ENGLISH
7. EC-Declaration of Conformity
Original
We, Avdel UK Limited; Stanley House, Works Road, Letchworth Garden City, Hertfordshire, SG6 1JY
UNITED KINGDOM, declare under our sole responsibility that the product:
Description
Brand/Model
Serial No.
POP®Avdel® battery tool for blind rivets
ProSet® PB2500 or ProSet® PB3400
to which this declaration relates is in conformity with the following standard:
2006/42/EC
2014/30/EU
2011/65/EU
The Machinery Directive
Statutory Instruments 2008 No 1597 - The Supply of Machinery (Safety) Regulations refers.
The Electromagnetic Compatibility (EMV) Regulations Directive
RoHS Restriction of Hazardous Substances
and standards:
ISO 12100:2010
EN62841-1:2015
Technical documentation is compiled in accordance with Annex 1, section 1.7.4.1, in accordance with
2006/42/EC.
Manufacturer:
Naito Nobuharu
Senior Manager, R&D Engineering
STANLEY Engineered Fastening, Nippon POP Rivets and Fasteners Ltd., Noyori-cho Hosoda, Toyohashi, Aichi
441-8540 JAPAN
Signature
Place of issue
Japan
Date of issue
30. 10. 2016
Authorised Representative:
A. K. Seewraj
Technology Manager – EU Blind Fastening
Avdel UK Limited; Stanley House, Works Road, Letchworth Garden City, Hertfordshire, SG6 1JY UNITED KINGDOM
This machinery is in conformity with Machinery Directive 2006/42/EC.
19
ENGLISH
8. PROTECT YOUR INVESTMENT!
8.1. POP®AVDEL® RIVET TOOL WARRANTY
STANLEY Engineered Fastening warrants that all power tools have been carefully manufactured and that they
will be free from defect in material and workmanship under normal use and service for a period of one (1) year.
We will extend the warranty on your tool (excluding batteries and charger) from one (1) year to two (2) years
when you register your tool online. (Ref. Section 8.2 at the bottom of this page.)
This rivet tool warranty applies to the first time purchaser of the tool for original use only.
Exclusions:
Normal wear and tear.
Periodic maintenance, repair and replacement parts due to normal wear and tear are excluded from coverage.
Abuse & Misuse.
Defect or damage that results from improper operation, storage, misuse or abuse, accident or neglect, such as
physical damage are excluded from coverage.
Unauthorized Service or Modification.
Defects or damages resulting from service, testing adjustment, installation, maintenance, alteration or
modification in any way by anyone other than STANLEY Engineered Fastening, or its authorized service
centres, are excluded from coverage.
All other warranties, whether expressed or implied, including any warranties of merchantability or fitness for
purpose are hereby excluded.
Should this tool fail to meet the warranty, promptly return the tool to our factory authorized service centre
location nearest you. For a list of POP®Avdel® Authorized Service Centres in the US or Canada, contact us at
our toll free number (877)364 2781.
Outside the US and Canada, visit our website www.StanleyEngineeredFastening.com to find your nearest
STANLEY Engineered Fastening location.
STANLEY Engineered Fastening will then replace, free of charge, any part or parts found by us to be defective
due to faulty material or workmanship, and return the tool prepaid. This represents our sole obligation under
this warranty. In no event shall STANLEY Engineered Fastening be liable for any consequential or special
damages arising out of the purchase or use of this tool.
8.2. REGISTER YOUR BLIND RIVET TOOL ONLINE
To register your warranty online, visit us
http://www.stanleyengineeredfastening.com/popavdel-powertools/warranty-card. Thank you for choosing
a STANLEY Engineered Fastening’s POP®Avdel® Brand tool.
20
PB3400 (Ref. Section 2.4)
Figure 1
F D
A B
F
E
C
I
L
J
Model no. / Serial no.
K
Figure 2
G
Figure 3
K
i
H
PB3400 (Ref. Section 2.4)
Figure 4
Figure 5
AD
T
Z
V
U
C
Z
AB
T
S
AA
AA
R
AC
Q
B
AB &V
P
Figure 6a
Figure 6b
2
Figure 7
Style 1
A
Figure 8
Style 2
27
23
14
B
23
A
Figure 9
B
Figure 10
A
Y
J
STANLEY Engineered Fastening
Nippon POP Rivets & Fasteners Ltd.
Kioicho Park Building 8th floor
3-6 Kioicho, Chiyoda-Ku
102-0094 Tokyo
Japan
Tel.: +81 3 3165 7291
Fax: +81 3 3265 7298
Holding your world together®
Find your closest STANLEY Engineered Fastening location on
www.StanleyEngineeredFastening.com/contact
For an authorized distributor nearby please check
http://www.stanleyengineeredfastening.com/econtact/distributors
Manual Number
Issue
C/N
TRM00201
B
161128-1
© 2016 Stanley Black & Decker, Inc.
Avdel®, Avex®, Avibulb®, Avinox®, Avseal®, Bulbex®, DEWALT®, Hemlok®, Interlock®, Klamp-Tite®, Monobolt®,
POP®, ProSet®, Stavex® and T-Lok® are registered trademarks of Stanley Black & Decker, Inc. and its affiliates.
The names and logos of other companies mentioned herein may be trademarks of their respective owners.
Data shown is subject to change without prior notice as a result of continuous product development and
improvement policy. Your local STANLEY Engineered Fastening representative is at your disposal should
you need to confi rm latest information.
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