installation, operating, JDF-2S, JDF-4S Installation

BUNN refresh™
Tower
INSTALLATION & OPERATING GUIDE
BUNN-O-MATIC CORPORATION
POST OFFICE BOX 3227
SPRINGFIELD, ILLINOIS 62708-3227
PHONE: (217) 529-6601 FAX: (217) 529-6644
To ensure you have the latest revision of the Operating Manual, or to view the Illustrated Parts
Catalog, Programming Manual, or Service Manual, please visit the Bunn-O-Matic website, at
www.bunn.com. This is absolutely FREE, and the quickest way to obtain the latest catalog and
manual updates. For Technical Service, contact Bunn-O-Matic Corporation at 1-800-286-6070.
53108.0000C
09/16 ©2016 Bunn-O-Matic Corporation
BUNN-O-MATIC COMMERCIAL PRODUCT WARRANTY
Bunn-O-Matic Corp. (“BUNN”) warrants equipment manufactured by it as follows:
1) Airpots, thermal carafes, decanters, GPR servers, iced tea/coffee dispensers, MCR/MCP/MCA single cup brewers, thermal servers and ThermoFresh® servers (mechanical and digital) 1 year parts and 1 year labor.
2) All other equipment - 2 years parts and 1 year labor plus added warranties as specified below:
a) Electronic circuit and/or control boards - parts and labor for 3 years.
b) Compressors on refrigeration equipment - 5 years parts and 1 year labor.
c) Grinding burrs on coffee grinding equipment to grind coffee to meet original factory screen sieve analysis - parts and
labor for 4 years or 40,000 pounds of coffee, whichever comes first.
These warranty periods run from the date of installation BUNN warrants that the equipment manufactured by it will be
commercially free of defects in material and workmanship existing at the time of manufacture and appearing within the
applicable warranty period. This warranty does not apply to any equipment, component or part that was not manufactured
by BUNN or that, in BUNN’s judgment, has been affected by misuse, neglect, alteration, improper installation or operation,
improper maintenance or repair, non periodic cleaning and descaling, equipment failures related to poor water quality,
damage or casualty. In addition, the warranty does not apply to replacement of items subject to normal use including but
not limited to user replaceable parts such as seals and gaskets. This warranty is conditioned on the Buyer 1) giving BUNN
prompt notice of any claim to be made under this warranty by telephone at (217) 529-6601 or by writing to Post Office Box
3227, Springfield, Illinois 62708-3227; 2) if requested by BUNN, shipping the defective equipment prepaid to an authorized
BUNN service location; and 3) receiving prior authorization from BUNN that the defective equipment is under warranty.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTY, WRITTEN OR ORAL, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF EITHER MERCHANTABILITY
OR FITNESS FOR A PARTICULAR PURPOSE. The agents, dealers or employees of BUNN are not authorized to make
modifications to this warranty or to make additional warranties that are binding on BUNN. Accordingly, statements by such
individuals, whether oral or written, do not constitute warranties and should not be relied upon.
If BUNN determines in its sole discretion that the equipment does not conform to the warranty, BUNN, at its exclusive option while the equipment is under warranty, shall either 1) provide at no charge replacement parts and/or labor (during the
applicable parts and labor warranty periods specified above) to repair the defective components, provided that this repair
is done by a BUNN Authorized Service Representative; or 2) shall replace the equipment or refund the purchase price for
the equipment.
THE BUYER’S REMEDY AGAINST BUNN FOR THE BREACH OF ANY OBLIGATION ARISING OUT OF THE SALE OF THIS
EQUIPMENT, WHETHER DERIVED FROM WARRANTY OR OTHERWISE, SHALL BE LIMITED, AT BUNN’S SOLE OPTION
AS SPECIFIED HEREIN, TO REPAIR, REPLACEMENT OR REFUND.
In no event shall BUNN be liable for any other damage or loss, including, but not limited to, lost profits, lost sales, loss of
use of equipment, claims of Buyer’s customers, cost of capital, cost of down time, cost of substitute equipment, facilities
or services, or any other special, incidental or consequential damages.
392, A Partner You Can Count On, Air Infusion, AutoPOD, AXIOM, BrewLOGIC, BrewMETER, Brew Better Not Bitter, BrewWISE, BrewWIZARD, BUNN Espress, BUNN Family Gourmet, BUNN Gourmet, BUNN Pour-O-Matic, BUNN, BUNN with
the stylized red line, BUNNlink, Bunn-OMatic, Bunn-O-Matic, BUNNserve, BUNNSERVE with the stylized wrench design,
Cool Froth, DBC, Dr. Brew stylized Dr. design, Dual, Easy Pour, EasyClear, EasyGard, FlavorGard, Gourmet Ice, Gourmet
Juice, High Intensity, iMIX, Infusion Series, Intellisteam, My Café, Phase Brew, PowerLogic, Quality Beverage Equipment
Worldwide, Respect Earth, Respect Earth with the stylized leaf and coffee cherry design, Safety-Fresh, savemycoffee.com,
Scale-Pro, Silver Series, Single, Smart Funnel, Smart Hopper, SmartWAVE, Soft Heat, SplashGard, The Mark of Quality in
Beverage Equipment Worldwide, ThermoFresh, Titan, trifecta, TRIFECTA (sylized logo), Velocity Brew, Air Brew, Beverage
Bar Creator, Beverage Profit Calculator, Brew better, not bitter., Build-A-Drink, BUNNSource, Coffee At Its Best, Cyclonic
Heating System, Daypart, Digital Brewer Control, Element, Milk Texturing Fusion, Nothing Brews Like a BUNN, Picture
Prompted Cleaning, Pouring Profits, Signature Series, Sure Tamp, Tea At Its Best, The Horizontal Red Line, Ultra are either
trademarks or registered trademarks of Bunn-O-Matic Corporation. The commercial trifecta® brewer housing configuration is a trademark of Bunn-O-Matic Corporation.
2
53108.0 031314
CONTENTS
Warranty......................................................................................................................... 2
User Notices................................................................................................................... 3
Unpacking, Initial Set-Up, Installing the Tower............................................................... 4
Connecting The Tower.................................................................................................... 5
CE Requirements............................................................................................................ 5
Plumbing Requirements................................................................................................. 6
Plumbing Hookup........................................................................................................... 6
Carbon Dioxide Hookup.................................................................................................. 6
Filling the Water Bath...................................................................................................... 7
Purging the Water Lines................................................................................................. 7
Changing Water Filter Cartridge Warning........................................................................ 8
Dispenser Use................................................................................................................. 8
Cleaning & Preventative Maintenance............................................................................. 8
Electrical Wiring Schematic Diagram.............................................................................. 9
Plumbing Schematic Diagram...................................................................................... 10
Coolant Schematic Diagram.......................................................................................... 11
Tower Installation Template.......................................................................................... 12
BUNN refresh Install Pictorial....................................................................................... 13
USER NOTICES
Carefully read and follow all notices on the equipment and in this manual. They were written for your protection. All notices are to be kept in good condition. Replace any unreadable or damaged labels.
33461.0001
00656.0001
41509.0001
41509.0002
00986.0002
41509.0003
41509.0004
27442.0000
41509.0005
3
53108.0 092216
UNPACKING
The water dispenser and dispense tower have been shipped together in the same package. In order to prevent damage,
these items should remain in the same packaging until the location prepation is complete. Once ready for installation,
remove the box containing the tower. This box contains the tower (tubing bundle attached), the drip tray, grate, and the
hardware for mounting the tower to the counter top. Once the tower has been unpacked, remove the machine, and the
box containing the water filter cartidge. Note: The machine is on casters so it can be rolled into place.
INITIAL SET-UP
The dispenser is designed for indoor use only, in ambient temperatures ranging from 50°F to 90°F. Avoid locating the
machine where it will be subject to direct sunlight or exposed to other external heat sources. Allow a minimum clearance
of 6" at the lower front of the dispenser for proper air circulation.
INSTALLING THE TOWER
A template has been provided with the tower that details the location of the holes required for mounting the tower to the
counter top. A copy of the drawing of this template is included for reference (see page 12). Once the counter top has
been prepared for installation, route the tubing bundle from the tower through the hole in the counter top, then position
the tower onto the counter top. Make sure that the gasket retainer and the gasket are in place. Using the supplied four
(4) mounting screws, four (4) lock washers, and mounting plate, attach the tower to the counter top. Attach the drip tray
(included with tower) to the clips at the base of the tower as shown in Figure 1.
For use with applications
without a drip tray
Figure 1
4
53108.0 060216
CONNECTING THE TOWER TO THE MACHINE
Use two (2) mounting screws (included with drip tray) to attach the fitting manifold at the
end of the tubing bundle (see Figure 2) coming from the tower to the mating connection
at the back of the machine as shown in Figure 3. Connect the electrical cord that is attached to the tubing bundle to the back of the machine (see Figure 3). Final connections
as shown in Figure 4.
Figure 2
Figure 3
Figure 4
ELECTRICAL REQUIREMENTS
CAUTION: The dispenser must be disconnected from the power source until specified in Electrical Hook-Up.
The 120V rated dispensers have an attached cord set and require a 2-wire, grounded, individual branch circuit rated
120 volts AC, 15 amp, single phase, 60Hz. The mating connector must be a NEMA 5-15R.
Refer to the data plate for exact electrical requirements.
ELECTRICAL HOOK-UP
CAUTION: Improper electrical installation will damage electronic components.
1. An electrician must provide electrical service as specified.
2. Using a voltmeter, check the voltage and color coding of each conductor at the
electrical source.
3. Confirm that the compressor switch and the dispense switch are in the
OFF position (see Figure 5).
4. Connect the dispenser to the power source.
5. If plumbing is to be hooked up later, be sure the dispenser is disconnected from
the power source. If plumbing has been hooked up, the dispenser is ready
for Initial Fill.
Figure 5
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53108.0 060216
PLUMBING REQUIREMENTS
The dispenser must be connected to a COLD WATER system with an
operating pressure between 30 and 100 psig (.207 and .690 mPa). This water
source must be capable of producing a minimum flow rate of 3 fluid ounces
(88.7 milliliters) per second. A shut off valve should be installed in the line that
will supply the dispenser. A water filter has been included with the dispenser.
The water filter should be installed as close as possible to the inlet of the
machine, but downstream of the shut off valve (see Figure 6). The new water
filter should be flushed with at least five gallons of water before hooking it up
to the dispenser. The main water inlet is a 3/8” (9.52 mm) MFL connection.
NOTE- At least 72 inches (173 cm) of an FDA approved flexible beverage tubing, such as reinforced braided polyethylene should be installed at the inlet
to the dispenser to facilitate enough movement to roll the machine out from
under the counter top. It can be purchased direct from BUNN-O-MATIC (part
number 45848.10__ [see Illustrated Parts Catalog for complete part number.)
BUNN-O-MATIC does not recommend the use of saddle valves to install the
dispenser. The size and shape of the hole(s) made in the supply line(s) by
saddle valves may restrict water flow.
Figure 6
As directed in the International Plumbing Code of the International Code Council and the Food Code Manual of
the Food and Drug Administration (FDA), this equipment must be installed with adequate backflow prevention
to comply with federal, state and local codes. For models installed outside the U.S.A., you must comply with
the applicable Plumbing /Sanitation Code for your area.
PLUMBING HOOK-UP
The plumbing connection is a 3/8” male flare adapter located on the rear of the water dispenser (Figure 7).
NOTE – Water pipe connections and fixtures directly connected to a potable water supply
shall be sized, installed, and maintained in accordance with federal, state, and local codes.
Figure 7
CARBON DIOXIDE HOOK-UP
The dispenser will need to be connected to an external CO2 source. An external CO2
pressure regulator will need to be installed in the supply line to the dispenser. The
external CO2 supply connection is a ¼” MFL (Figure 8) located on the back of the
machine.
Figure 8
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53108.0 060216
FILLING THE WATER BATH
1. Plug the dispenser into an electrical outlet and turn on the water supply to the
dispenser.
2. Flip the dispense switch to ON. The water bath will begin to fill. The water bath will
fill and automatically shut off when the water bath is full.
3. Check the sight glass to confirm that the water bath is full (see Figure 9).
Once the water bath is full, flip the compressor switch to ON. It will take several hours
to create the ice bank required for full dispenser performance, but there will be chilled
water in one to two hours. During this time, some further trickling from the water bath
into the drip tray is expected due to expansion caused by the ice bank formation.
Figure 9
PURGING THE WATER LINES (PULL & HOLD VERSION)
1. Insure that the dispense switch is ON.
2. Dispense water from the STILL WATER lines untill the cloudy apperance dissipates and the water flows clear. Next,
dispense water from the SPARKLING WATER lines until again the cloudy appearance dissipates and the water flows
clear.
3. Open the external CO2 supply line. Set the external CO2 pressure regulator to 120 psig (.827 mPa).
4. Dispense sparkling water untill carbonation appears.
5. The machine is now ready for use.
PURGING THE WATER LINES (PORTION CONTROL VERSION)
1. Insure that the dispense switch is ON.
2. Dispense water from the STILL WATER lines by pressing & holding the "+" button (Figure 10),till the cloudy appearance dissipates
and the water flows clear.
Figure 10
3. Dispense water from the SPARKLING WATER lines by pressing
& holding the "+" button (Figure 11), till the cloudy appearance
dissipates and the water flows clear.
4. Open the external CO2 supply line. Set the external CO2 pressure
regulator to 120 psig (.827 mPa).
5. Dispense sparkling water untill carbonation appears.
6. The machine is now ready for use.
7
Figure 11
53108.0 060216
CHANGE WATER FILTER CARTRIDGE WARNING
The water filter cartridge will need to be changed after 4,500 gallons of use. When the water usage gets close to 4,500
gallons, the blue LED will flash slowly to indicate that it is nearly time to replace the water filter cartridge. When the
water usage exceeds 4,500 gallons, the blue LED will flash rapidly to indicate that it is time to replace the water filter
cartridge. Once the water filter cartridge has been replaced, push and hold the water filter reset switch for 3 seconds to
clear the warning.
CHANGING THE WATER FILTER CARTRIDGE:
1.
2.
3.
4.
To change the water filter cartridge, shut off the water supply line and remove the water supply line at the dispenser.
Turn the water filter cartridge counterclockwise to remove it from its mounting bracket.
Install the new water filter cartridge into the mounting bracket by turning it clockwise until it is tight.
The new water filter cartridge should be flushed with at least five gallons of water before re-connecting the water
supply line at the dispenser.
DISPENSER USE
Pull and Hold Dispensing:
1. Place a container beneath the dispensing nozzle.
2. Pull and hold either the “still” water handle or the “sparkling” water handle until the beverage reaches the desired
level, then release.
Portion Control Dispensing:
The portion sizes are preset but can be changed as follows:
1. Set the program switch to the ON position.
2. Press and hold the large and medium buttons on the left (STILL WATER) until you see the BLUE LED flash three
times.
3. Place a container beneath the dispensing nozzle then press and hold the appropriate dispense switch until the
desired amount has been dispensed. The machine will record the amount of time that the button is pressed continuously. If the button is released too soon, simply empty the container and start over.
4. Repeat step 3 for each of the dispense switches as desired.
5. Turn the program switch to the OFF position.
CLEANING & PREVENTIVE MAINTENANCE
Daily:
1. Wipe splash panel, areas around dispense nozzle with a clean, damp cloth.
2. Wipe external surfaces with a clean, damp cloth.
Monthly: Clean Condenser Coils and Air Filter:
1. Removable air filter can be cleaned in warm soapy water.
2. Use a soft bristle brush to clean the build up of dirt in the condenser.
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53108.0 060216
ELECTRICAL WIRING SCHEMATIC DIAGRAM
120V
TRANSFORMER
BLU
L
O
A
D
WHT/BLU
A
B
A
B
BLK
GRN
WHT
L1 N
BLK
BLK
L
I
N
E
BLK
WHT
COMPRESSOR
MOTOR
LIMIT
THERM.
K1
PTC
ASSY 1
BLU/BLK
MOTOR
WHT
WHT
RED/BLK
WHT RECIR.
PUMP
YEL
BRN
GRN
K3
J1-5
SOL
YEL
SOL
WHT
RED
WHT/ORN
J1-1
YEL
LIQUID
LEVEL
FLOAT
SWITCH
WATER INLET
VALVE
BLK
J15-1
YEL
BLU
J15-4
RED
BLK
J9-1
J9-2
ORN
WHT
1
WHT/VIO
CONTROL P C BOARD
YEL
WHT/ORN
WHT/VIO
K2
J2-6
SOL
STILL WATER VALVE
WHT/BLU
J6-1
BLU
J6-3
WHT/BLU
J12-1
BLU
J12-3
RED
2
WATER
FILTER
RESET
SWITCH
J2-1
SPARKLING
WATER VALVE
PROGRAM
SWITCH
ORN
YEL
1.25A
Fuse
WATER
PUMP
BLK
K1
REFRIGERATION
SWITCH
1
GRN
CONDENSOR FAN
BLU/BLK
YEL
4
WHT/BLK
WHT
N
WHT
WHT
GRN
2
BLK
4
5
WHT
6
WHI
BLK
WHI/BLK
BRN
GRN
RUN
START
WHT
3
YEL
PUMP
RELAY
K3
RED/BLK
PUMP
RELAY
K2
COMPRESSOR ASSY
BLU/BLK
t
WATER BATH
THERMISTOR
J13-1
TOWER ASSY
J11-1
BLU
J13-6
J11-5
J14-1
J14-2
BLK
STATIC
SHIELD
1
RED
Portion Control Option
STILL WATER
TAN
J5-1
SOL
BATH FILL VALVE
ORG
J5-4
BLK
2
BLK
J5-5
J5-1
J1-3
J1-1
J4-5
J4-1
J3-5
SMALL
LARGE
J3-1
SPARKLING WATER
MEDIUM
STATIC
SHIELD
STOP/PLUS
J2-5
SMALL
LARGE
MEDIUM
STOP/PLUS
J2-1
J6-5
BLK
RED
BLU
YEL
ORN
RED
J6-1
AUXILLARY
CONTROL BOARD
ORG
DISPENSE/ALARM LED
DISPENSE
SWITCH
DISPENSE
DISPENSE
GRN & WHT
SPARKLING WATER
Tower
Ground
STILL WATER
BLK
Chassis
Ground
GRN
Pull and Hold Option
Chassis
Ground
120 VOLTS AC
SINGLE PHASE
9
531080 060216
WATER
SUPPLY
INLET WATER
SOLENOID
WATER PRESSURE
BOOSTER PUMP
WATER PRESSURE
REGULATOR
10
DOUBLE CHECK
VENT TO ATMOSPHERE
WATER BATH
FILL SOLENOID
COIL
PRODUCT
WATER BATH
PRIMARY
CO2 PRESSURE
REGULATOR
RECIRC PUMP
SECONDARY
CO2 PRESSURE
REGULATOR
CO2 FITTING
CO2
SUPPLY
INTERNAL
EXTERNAL
RECIRC LOOP
RECIRC LOOP
RECIRC CONDUIT
WATER
CHECK
VALVE
WATER
CHECK
VALVE
CARBONATOR
CO2
CHECK
VALVE
STILL WATER
FLOW VALVE
SPARKLING WATER
FLOW VALVE
STILLWATER
SOLENOID VALVE
SPARKLING WATER
SOLENOID VALVE
FLOW
LAMINATOR
NOZZLE
PLUMBING SCHEMATIC DIAGRAM
53108.0 060216
COOLANT SCHEMATIC DIAGRAM
11
53108.0 060216
12
53108.0 060216
BUNN refresh Install Pictorial
Tower Pull and Hold (shown)
(Portion Control not shown)
2-gauge Pressure
Regulator Kit
(Sold Separately)
CO2 Supply
Set at 120psig
Main On/Off
Water Valve
1/4” Tube Included
w/Regulator Kit
Mounting
template and
hardware
included.
COUNTER
Operating
Water
Pressure
Min. 30 psi
Max. 100 psi
1/4” CO2 Inlet
10-15-20lb CO2 Cylinder
(Customer Supplied)
Trim Kit
(Sold Separately)
3/8” Water Inlet
Water Filter
Base
3/8” Tube Required
Can be free-standing,
mounted on a wall, or
under a cabinet.
6’ Power Cord
Electrical Outlet
120V 15A 60Hz
120 Volt Plug
NOTE: For proper air circulation and functionality, leave 6” of clerance across the lower front
of the machine.
Electrical
• The 120V rated dispensers have an attached cord set and require a 2-wire, grounded, individual branch circuit
rated 120 volts AC, 15 amp, single phase, 60Hz. The mating connector must be a NEMA 5-15R.
Plumbing
• Cold water with an operating pressure between 30 - 100 psig.
• Minimum flow rate 3/0 fluid ounces.
• Dispenser water connection is a 3/8” male flare adapter fitting with gasket.
Water Filter
• Water filter fittings are 3/8“ barb to NPT.
• Minimum 5 gallon purge before final connection to the dispenser.
• Filter cartidge replaced every 4500 gallons or semi-annualy. Record install date.
CO2
•
•
•
•
•
Cylinder needs to be secured in an upright position.
Located in a cool well ventilated area.
Protect cylinder from sunlight when ambient temperature exceeds 52º C/125º F.
If required, use a fiber or nylon gasket to seal the primary CO2 pressure regulator to the cylinder.
Set cylinder pressure regulator to 120 psig.
13
53108.0 060216
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