booklet system

150Fr
BOOKLET SYSTEM
THE WORLD’S SMALLEST FULLY AUTOMATIC BOOKLETMAKER
Fully automated bookletmaking system
Offset and straight stacking
Speed up to 2400 books per hour
Bi-directional run
Modular
Menus, Catalogues, Brochures, Magazines, Newsletters, Course Work , Hymn Book
Order of Service, CD Booklets, Medical Journals, Collated work for binders
i.e.:- Perfect; wire; coil; ring binding, Loop-stitched brochures for ring-binders, NCR set collating
The 150Fr Booklet System is the world’s
smallest fully automatic bookletmaking
solution. It features the DFC-100 collator
and the DBM-150 Bookletmaker and
Trimmer. This is Duplo’s most cost
effective solution.
Media
The 150Fr Booklet System can finish a
wide range of applications. It can handle
sheet sizes from 148mm x 210mm to
320mm x 450mm and paper weights from
64gsm to 128gsm.
The DFC-100 is a vertically arranged
collator available in a 10 station
configuration with an output speed of
up to 4,200 sets/hour. It can be used as
a stand-alone unit or connected to a
bookletmaker. The DBM-150 is Duplo’s
entry level bookletmaker designed for
low to mid volume production. The
150Fr Booklet System is the most userfriendly system available in the market
today.
Reliable paper handling
The 3 friction feed wheels ensure
maximum contact with the paper for
flawless and consistent delivery. It can
feed bond, NCR, light card, folded sheets
and even certain coated stocks. The
separator pressure and tray pressure on
each bin can be individually controlled.
3
Compact footprint
The 150 Bookletmaker and Trimmer is
13% smaller than its predecessor the
120 system. The small footprint of this
booklet system makes it easy to install
in places with limited space. The 150Fr
Booklet System is an ideal companion for
low to mid volume users such as Quick
printers, Copy shops and In-plants such as
Schools, Universities, Churches to name a
few. Despite its small size, this system can
finish a wide range of applications.
150 Trimmer
DFC-100 Panel
Fold
Stitch
Collate
and Jog
150 Bookletmaker
1
2
1 New Durable Roller
2 Supplementary Rollers
3 Plastic Roller
Booklet Making Process
Fore Edge
trim
2
UnCollated
set
User-friendly
The 150 bookletmaker and trimmer
features a state of the art control panel
which is very simple and easy to use. The
operator can set up a job in four simple
steps. Overall the 150C Booklet System is
an extremely user-friendly bookletmaker
which requires very little training.
DSC-10/20
DFC-100 Stacker DFC-100 Feeder
Automatic set-up
The booklet size on the 150Fr Booklet
System can be changed without any
tools and takes only a few seconds.
Simply select the required size and the
guides and trimming position adjust
automatically. If required, the operator
can adjust the stapling position manually.
Finishing modes:
The 150Fr Booklet System can finish side
stapling, corner stapling and fold saddle
stapling applications. It is also possible to
produce fold only applications.
Side
Stapling
Folding
Corner
Stapling
Saddle
Stapling
Straight or Offset Collating
The collating tray on the DFC-100 collator
has a 78mm stacking capacity and can
be run in offset mode or straight collate
mode depending on the requirements of
the job. The machine automatically stops
when the catch tray is full so the machine
can be left to run without continuous
supervision.
Straight
Offset
Block Mode
The Block Mode programme enables the
DFC-100 to be split in half aallowing the
operator to load bins whilst another job is
running, even with different paper sizes.
This increases productivity & efficiency as
down time is dramatically reduced.
Trimmer
The 150 trimmer is fully automatic and is
programmed from the 150 bookletmaker.
The operator can adjust the trimming
position from 1 to 20mm.
Hand-feeding
The 150 Bookletmaker and Trimmer can
be used as a stand-alone system. The
operator can manually feed sets through
the hand feeder, which is ideal for very
short run or pre-collated jobs.
Modularity
This modular system can be customised
according to the end users needs,
allowing them to configure and expand as
their demands change.
DBM-150 Hand feed
DBM-150 Staple
Heads
pannello
di controllo
Specifications
DBm-150, DBM-150T
Booklet size
Saddle
stapling
and
folding
Length 210 to 450 mm
Width 148 to 320 mm
Side
stapling
(option)
Length 210 to 231 mm
Paper type
Fine quality: 64 to 127.9gsm
Art/Coated: 104.7 to 127.9gsm
Stapling
Thickness
Fine Quality: within 2.5mm
(Maximum of 25 sheets regardless of
paper weight)
Art/Coated: within 2.0mm
(Maximum of 20 sheets regardless of
paper weight)
Max
processing
speed
2400 sets/hour
(fine quality 81.4 gsm / within 10
sheets saddle staple/fold Asheets
saddle staple/fold A5 finished)
Stapler
ISABERG RAPID R952
Stapling width
70, 108, 160, 258, and 276mm
Trimming
waste width
1 to 20 mm
Number of
sheets that can
be trimmed
4 to 50 sheets
Staple
capacity
Detecting
function
DFC-100
Feeding stations
10 bins
Feeder capacity
28mm (330 sheets of 64gsm)
Paper receiving table
capacity
78mm
Paper delivery
direction
Right side: Stacker
Left side: Finishing equipment
(Bookletmaker)
Max process speed
70 sets per minute A4SEF (Straight
stacking)
65 sets per minute A4SEF (Offset stacking)
Belt speed
Feeding belt speed: 836mm/sec
Transport belt speed: 835mm/sec
Eject speed: 854mm/sec
Additional function
Offset/Straight stacking, Interleave
insertion, Block Mode feeding, Paper
ejection, Tandem configuration
Options
Cabinet/Base
Packaging Dimensions
1090 x 650 x 675mm
Net Weight
66.6Kg
Corner and Side Staple Kit
Paper Size
200x180 - 320x231mm
Number of sheets
Fine quality 2 - 25 sheets (81.4gsm,
A4SEF or LTR)
Art, Coated 2 - 20 sheets (127.9gsm,
A4SEF or LTR) *1
5,000 staples per cartridge
Maximum thickness of
booklet
Fine quality 2.5mm *2
Art, Coated 2.0mm *2
Paper jam (in-feed section, stopper
section, ejecting section),
Staple near empty, Corner and Side
Staple Kit detection,
Cover open/close, Knife stop position
error, Motor overload
detection, Folding roller gap
Processing speed
2,400set/h (A4 or LTR, 81.4gsm, 10
sheets)
Operation
panel
LCD control panel (DBM-150)
Noise emission
Equivalent continuous A-weighted
sound pressure level: 75.2 Sound
pressure level: 92.5
(measured at 1 m away from the
control panel, 1.5 m from the floor)
Power supply
120 to 240 V 50/60 Hz
Current
consumption
DBM-150: 130W 1.2-0.7A
DBM-150 + DBM-150T: 230W 2.2-1.1A
Net weight
137Kg
*1 There are restrictions for quantity of stitch when using cartridge by
paper with regards to weight and number of sheet.
*2 There are restrictions by paper weight. The maximum number of
sheets must not be exceeded.
Height: 1474mm
Width: 2450mm
Depth: 560mm
Duplo International Limited
Automated Precision House
Hamm Moor Lane
Addlestone
Surrey KT15 2SD
Tel +44(0) 1932 263 900 - Fax +44(0) 1932 263 901
info@duplointernational.com
www.duplointernational.com
Duplo is a trade mark of the Duplo Corporation.
Duplo has a policy of continuous improvement
and reserves the right to amend the above specification
without prior notice
Production rates are based on optimal operating conditions
and may vary depending on stock and environmental
conditions. As part of our continuous product improvement
program, specifications are subject to change without
notice.
Ref: 150Fr/11/13
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