storm 1 mini bowser pressure washer operator manual

STORM 1
MINI BOWSER
PRESSURE WASHER
OPERATOR MANUAL
Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury,
Gloucestershire, GL20 8NB.
Tel: 01684 850777
Fax: 01684 850707
Email: info@clemas.co.uk
Web: www.clemas.co.uk
Technical SpeciÞcaƟons
Tornado P1 Mini Bowser
Tornado P4 Mini Bowser
Engine
HondaGX120 Engine
HondaGX340
Pump
RSV3G25 Pump
RK15Ͳ20H
Pressure 1500PSI Pressure 2900PSI/200Bar
Flow 9lpm
Flow 15lpm
Nozzle
25045
Nozzle
2505
Gearbox None
Gearbox 2:1ReducƟon
Unloader Integrated Unloader GymaƟc3B
PumpOil 10W/40 PumpOil 10W/40
GearboxOil
N/A GearboxOil
EP90
Tornado P2 Mini Bowser
Tornado D1ES Mini Bowser
Engine
HondaGX200 Engine
YanmarL70
Pump
XT13Ͳ12 Pump
XT13Ͳ12
Pressure 2200PSI Pressure 2200PSI
Flow 13lpm
Flow 13lpm
Nozzle
25045
Nozzle
2505
Gearbox 2:1ReducƟon Gearbox 2:1ReducƟon
Unloader ARMM4B Unloader ARMM4B
PumpOil 10W/40 PumpOil 10W/40
GearboxOil
EP90 Gearbox EP90
Tornado Storm 1 Mini Bowser
Pump
XT11Ͳ14 Motor
MTR00100
Pressure 1500PSI/100Bar
Motoroutput P12.2KW
FlowRate 11lpm
Motorinput
P23.0KW
Maxbypassseƫng 120bar/1750psi
Maxcurrent
12.5amps
Nozzle
25045
Voltage 230v+or—10V
Pumpoil 10W/40 InsulaƟon ClassF
Unloadervalve ARMM4B/C
DutyCycle 100%
Noise
ProtecƟon IP54
Tornado Electron Mini Bowser
Motor
24DC
Nozzle
15045
Pump
XT11Ͳ14 Unloader ARMM4B/C
Pressure 1200PSI Flow 11lpm
Pumpoil 10W/40 BaƩery
2x140amp/hourAGMsealedbaƩeries
MicroprocessorControlledautomaƟcbaƩerycharger24V12.5AMP
WE RECOMMEND ONLY USING A 15 MTR HOSE WITH THE P1 MINI BOWSER
Important—New P2 Machines
EachnewP2machinewillbesetat2000psiasopposedto2200psiunƟlthemachinehas
beenrunforapprox2Ͳ3hoursconƟnuously.Oncethemachinehasbeenrunthenthe
pressurecanbeadjustedtoachievethemaximum2200psibyturningthepressure
regulaƟngvalveunƟlitsfullyopen.
KitsfortheTornadoMiniBowserRange
Machine
P1
P2
P4
D1ES
Electron
Storm 1
Valve Kit
2186
1864
1828
1864
1864
1864
Seal Kit
2189
1874
1857
1874
1874
1874
2629
2757
2629
2629
2629
1872
1855
1872
1872
1872
Piston Kit
Oil Kit
2188
Support Ring Kit
O Rings
1829
2190
FAULT FINDER
FAULT
CAUSE
REMEDY
x
Machinestopssuddenly
Orwillnotstart.
Lowoil
FlatBaƩery
(Electron)
checkandtopupoil
Suddenpressureloss.
Watersupplyfailed.
Nochemical
Checkwatersupply.
Checkchemicaldrum,closevalve
Lowpressure
HPnozzlewornor
unloaderset
Incorrectly.
ReplaceHPnozzle.Setunloader
tocorrectseƫng.
Lowpressurewithnoiseand
vibraƟon.
Valveswornor
blocked.Pistonseals
worn.
Pumpsuckingair.
Clean/replaceasrequired.
Replace.
Checkwatersupplypipeand
unions.
ReͲcharge
PumpwillnotbyͲpass.
Nonreturnvalve
dirtyorjammed.
Cleanorreplace.
Waterdripsfrompumpbox.
Pumpsealsworn.
Replace.
OildripsfrompumpboƩom.
Oilsealworn.
Replace.
Oilismilkyincolour.
Wateringress
Rinsepumpoutandreplaceoil.
throughoilÞlterplug.
IF IN DOUBT ASK—OUR ADVICE IS FREE AND CAN SAVE YOU MONEY
MINIMUM SERVICE SCHEDULES
DAILY CHECK THE FOLLOWING
a.
b.
c.
d.
OillevelͲtopupasrequired.
FueltankͲtopupasrequired.
AllhoseunionsforleaksͲreplaceOringsifleaking.
HosecondiƟonͲcutsetc.
EVERY 500 HOURS OR SIX MONTHS (WHICHEVER COMES FIRST)
a.
b.
c.
d.
e.
Drainandreplacepumpoil.
DrainandreÞllfueltank.
ReplacefuelÞlter.
CleanwaterÞlter.
Replacehighpressurenozzle.
EVERY 1000 HOURS OR 12 MONTHS (WHICHEVER COMES FIRST)
a.
b.
c.
d.
Complete500hourservice.
Replacepumpseals.
Replaceoilseals.
Checkunloadingpressureandsafetyvalvepressureandadjust.
Theaboveserviceschedulesareintendedasaguideonly,actualserviceƟmes
andreplacementspartsrequiredwillvaryaccordingtotheareaandtheusage
ofthemachine.
OPERATING INSTRUCTIONS ENGINE DRIVEN
SAFETY
I
II
III
A
B
C
D
E
F
G
H
I
J
K
Waterathighpressureisdangerousandcancauseseriousinjury.Thismachineistobe
usedwithgreatcauƟon.
PetrolisextremelyßammableandexplosiveundercertaincondiƟons.
EXHAUSTFUMESCONTAINCARBONMONOXIDE–InhalaƟonofsuchfumescanKILL.
Dieselisßammableandharmfulifswallowed.
AlwaysrefuelinanareawhichisadequatelyvenƟlated.
DONOTsmokewhenrefueling. AvoidoverÞlling.
Shouldfuelbespilt,wipeoīanyfuelspiltonmachineorengine.
Movetheequipmentawayfromtheareawherefuelhasbeenspilt.
DONOTrefuelwhentheengineisrunning.
DONOTruntheengineinanareawhichhasahazardousorexplosiveatmosphere.
AlwaysensurethatthefuelcapissecureaŌerrefueling.
Keeptheengineatleast3metresormoreawayfromanyotherequipmentor
Building.
Takecarenottogetfuelonyourclothing.Ifthishappens–CHANGEyourclothing
IMMEDIATELY.
DONOTstartanenginewhenclothinghasbeencontaminatedwithfuel. Useonlyapprovedtypecontainersforfuel.DONOTstandthemoutinstrongsunlight,
keepthemintheshade.
L
M
N
O
P
Q
R
AlwaysensurethatthereisasuitabletypeÞreexƟnguisheravailableandiswithin
access.
easy
DONOTleaveanenginerunningunaƩended,ALWAYSSTOPitbeforeleavingthearea.
NEVERpointthehighpressuresprayjetatanyperson,animal,glassorother
MaterialwhichmayshaƩer.
PREVENTanyoversprayfrominjuringotherpeopleordamagingproperty.
DONOTeventrytouseapressurewasheronmachineryorelectricalequipmentthatis
connectedinanywaytothemainssupply(ALLswitchesintheOFFposiƟon,pulloutplugs,
ifpossibleremovefuses).CoverorsealelectricmotorsandÞƫngstoprevententryof
water.BeforereconnecƟngelectricmainssupplycheckforwaterpenetraƟon.
DOALLyoucantokeepplugsandsocketsinadryplaceorcoveredtoprevententryof
water.
ALWAYSwhenusingthismachine:Ͳ
x wearsafetygogglesandhelmetorhelmetwithavisor.
x
Wearwaterproofclothingandgloves.
x
TakepaƟcularcarewithdetergentsandchemicals.
NEVERaƩempttodisconnectanyhosewithpressureinitorallowthehosetobeßaƩened
S
orkinked.
T
DONOTuseahighpressurehosefromaladder.Useaplaƞormtowerorproper
scaīolding.
U Shouldtheequipmentfailtooperate,DONOTaƩempttorecƟfyorrepair,butcontactthe
nearestServiceCentreforadvice.
VAlwaysrinseyourpumpoutaŌerusingseawater.
PREPARATION
WaterSupply:
A
Ensurethereisanadequatewatersupplyeitherfromthemainsorareservoir.
B
AƩachwatersupplyhosestosuitabletaporimmersethesucƟonhosewithapprovedsucͲ
ƟonÞlterintothereservoir.
NOTE:ONLYCLEANWATERSHOULDBEUSED.THEPUMPMAYBEDAMAGEDIFDIRTYOR
CONTAMINATEDWATERISALLOWEDTOPASSTHROUGHTHEPUMP.
Hoses:Lowpressureinlet.
Formodelsupto13litresperminuteuse½“boresucƟonhoseorfeedpipe.
Formodelsfrom13litresto24litresperminuteuse¾”boresucƟonhoseorfeedpipe.
Hoses:Highpressureoutlet.
Forallmodelsuse3/8”RITor3/8”R2Thoses.
A
CheckthecondiƟonofthe“O”ringsintheendsofthehose.
B
AƩachthehighpressurehosetothepumpconnecƟon.
C
AƩachthesprayguntooppositeendsofthehighpressurehose.
OPERATION
A
Turnonthewatersupply.
B
Starttheengine
C
Directlanceontosurfacetobecleaned.Pressthelancetrigger.
ELECTRON
D FullychargebaƩery6Ͳ8hoursorovernight.
E
TostartDCMotorturnkeyandpullswitchup.
D
E
F
g.
h.
Adjustpressureregulatorasrequiredtoobtainworkingpressureifrequired.
NOTE;:Thehighpressurewaterwillcausethegunto“kick”.MakesureyouhaveaÞrmgrip
ofgunandlance.
OncompleƟonofoperaƟonstoptheengine.
Operatelancetrigger
Turn“OFF”watersupply
ReleaseresidualpressureingunandlancebyoperaƟngtrigger.
i.
When using Cleaning Agents:
A. Setmachineupasforwater.
B. ConnectdetergenthosetomachineandplaceÞlterendintodetergent.
C. OncompleƟonofwork,ßushthroughhoseandgunwithcleanwatertoremoveanyresiduͲ
aldetergent.
NOTE:CHEMICALPICKUPONLYOPERATESATPRESSURESBELOW250PSI.
OPENLANCEVALVEFULLYTOOBTAINTHISPRESSUR
Electron
TheElectronisÞƩedwithabaƩerymonitorwhichwillindicatethecondiƟonofthebaƩeries.
TheindicatorisÞƩedwithanaudiblealarmwhichwillsoundwhenthebaƩerychargeissuch
astorequirereͲcharging.ThebaƩeryindicatorwillshowthecurrentcondiƟonofthebaƩery
bywayofagaugeandpercentagelevel.FailuretoreͲchargethebaƩerieswhenthealarm
indicatesmayleadtodamageandlifeexpectancyofthebaƩeries.BaƩeriesmustbe
reͲchargedfullyusingthesuppliedintelligent240vchargerbeforeusingtheElectron,aŌer
theindicatoralarmhasbeenacƟvated.
ElectronscanbeÞƩedwithamotor/baƩeryprogrammablecontroller.
IfyourElectronhasthisfacilityitwillmonitorthebaƩerydischargeandissettooperatewhen
thevoltagefallsbelowapreprogrammedseƫng.
WhenthecontrolleracƟvatesthemotorwillslowitsrevoluƟonsandthepressurewilldrop.
AtthisƟmeitisrequiredthattheElectronbereͲcharged.
ThecontrollerisdesignedtopreventlowvoltagedamagetothebaƩeryplates.
ThecontrollerisnottobereͲsetotherthanbyaqualiÞedDemonelectronicsengineer.
PREPARATION TORNADO STORM 1
Water Supply:
a. Ensurethereisanadequatewatersupplyeitherfromthemainsorareservoir.
b. AƩachwatersupplyhosestosuitabletaporimmerseendofhoseintoreservoir
NOTE:ONLYCLEANFILTEREDWATERSHOULDBEUSED
Hoses:
a.
Attach the high pressure hose to the pump connection.
b.
Attach the spray gun to opposite end of the high pressure hose.
c.
Ensure that the regulator nozzle on the end of the spray lance is CLOSED
OPERATION
(Check that electric motor is switched ‘OFF’)
a.
Plug into a suitable electrical source. (Not an extension lead)
b.
Turn on water supply.
c.
Ensure that the trigger is ‘OPEN’ to vent air from the pump.
d.
Switch ‘ON’ electric motor.
e.
Open regulator nozzle slightly and direct lance on surface to be cleaned. Press
operating trigger.
f.
Adjust pressure regulator as required to obtain working pressure.
g.
NOTE: The high pressure water will cause the gun to ‘kick’. Make sure you have a
firm grip of the gun and lance.
h.
On completion of the operation switch ‘OFF’ electric motor and unplug from power
supply.
i.
Turn ‘OFF’ water supply.
j.
Release residual pressure in gun and lance by operating trigger.
OPERATING HINTS TORNADO STORM 1
a.Duringverycoldweatheritismostimportanttoprotectthemachineagainstfreezing.DO
NOToperatemachineshoulditbecomefrozen.Moveittoawarmareaandallowtothaw
naturally.
b.
Check all hoses and couplings for leaks, tighten where necessary.
WHEN USING CLEANING AGENTS
a. Setmachineupforwateronly.
b. ConnectdetergenthosetomachineandplaceÞlterendintodetergentreservoir.Unscrewthe
adjustablenozzleontheendofthelancetoreducethepressureto500psi.Thechemicalwill
nowbeautomaƟcallyinjectedintothewater.
c. OncompleƟonofwork,ßushthroughhoseandgunwithcleanwatertoremoveanyresidual
detergent.
SERVICING
TheStormrangerequireliƩlemaintenanceapartfromcheckingtheoillevelatleasteveryweekand
changingtheoilshoulditturnwhiteoritissixmouthsold.Iftheoilturnswhiteitisdueonlytowater
enteringthepumpviathedipsƟck,whichhasabreatherholedrilledthrough.Thedesignofthepump
doesnotallowwaterfromthepumptogainaccesstothegearboxdrive.
ShouldtheperformancebereducedtoalevelwherethejetisineīecƟvecontacttheservicedepartͲ
menttoascertainthecorrectremedialrepairwork.
IfusingseawaterßushaŌerusewithfreshwaterandsprayany3wayvalveswithsiliconesprayto
lubricatevalve.
OPERATING INSTRUCTIONS STORM 1
SAFETY
i.
A Residual Current Device (R.C.D.) or Earth Leakage Trip must be used with this machine.
ii.
Water at high pressure is dangerous and can cause serious injury. This machine is to be used
with great caution.
a.
NEVER point the high pressure spray jet at any person, animal, glass or any other material which
may shatter.
b.
PREVENT any over -spray from injuring other people or damaging property.
c.
DO NOT even tr y to use a pr essur e washer on machiner y or electr ical equipment that is
connected in any way to the mains supply. (all switches in the off position, pull out all plugs and if
possible remove fuses). Cover or seal electric motors and fittings to prevent entry of water.
d.
ALWAYS when using machine:- wear safety goggles and helmet or helmet with a visor.
- wear waterproof clothing and gloves.
- take particular care with detergents and chemicals.
e.
NEVER attempt to disconnect any hose with pressure in it or allow the hose to be flattened or
kinked.
f.
DO NOT use a high pr essur e hose fr om a ladder . Use a platfor m tower or pr oper scaffolding.
g.
CHECK that your supply voltage agr ees with that shown on the machine.
h.
Demon do not recommend the use of an extension lead using an extension lead will result in
switch failure or motor damage. Demon strongly recommend the use of extension hoses as
opposed to extension leads. Warranty claims for damaged switches and motors used on extension
leads will not be allowed. Ask the service department if in doubt.
I.
DO ALL you can to keep plugs and sockets in a dry place or covered to prevent entry of water.
j.
Where a cable is found to be damaged, the power must be switched off and the plug removed
before attempting to remove the equipment.
Tornado MiniͲBowser Ͳ General Arrangement
TankLidTOR0116
LidSealsTOR01115
Hosereel
MTM20021
15MtrHose
HH00050MVGHR
PumptoHose
ReelHose
HH00188
BrakedCasterWheel
Wheel500
Wheel
Wheel400
Engine
P1HondaGX120
P2HondaGX200
ChemicalPickͲUpPipe
DEM10115
Pump
UnloaderValve
PressureGuage
DEM20620
FastDrain
BV12169
Demon Storm 1 Cold Water Range—General Arrangement
CoverDEM20181
InletFiƫngsDEM204413/8X1/2”Hosetail
MTM0012FF03Brasselbow1/2FF
Demon Storm 1—Easy Start Valve
GaugeDEM20621
EasyStartValve
MTM39001
Easystarttowaterinletpipe
DEM10321
Tornado Electron Ͳ General Arrangement
Lockable Emergency
Stop DEM 100751
Battery Controller
BAT013
Relay BAT015
Dual Voltage Charger
BAT010
Company/markeƟng/lancechartissue306/10
COLD WATER LANCES
Pos
Part No
DescripƟon
Qty
1
N26001/1504
NozzleP1
1
1
N26001/15045
NozzleP2
1
1
N26001/1505
NozzleP4&D1ES
1
2
MTM90040
AdjustableNozzle
1
3
DEM10031B
QRLamceP2
1
3
DEM10031Y
QRLanceP1
1
3
DEM10031R
QRLanceP4&D1ES
1
4
DEM10030
QRTrigger
1
5
MTM70012
MVGCoupling
1
1.
HoseInsert
MV00490(items1&2)
2.
Nut
3.
HighPressureHose
HH00030MVG
4.
HoseJoiner
MV00500
AlternaƟve Hose Lengths
15Metre
HH00050MVG
30Metre
HH00100MVG
XT
1450
Pos
Code No
DescripƟon
Qty
Pos
Code No
DescripƟon
Qty
1
AR1322730
Screw
6
40
AR1320020
PumpHead
1
2
AR620301
Plug
1
41
AR180101
ORing
1
7
AR1260162
Plug
6
42
AR820361
Plug
1
8
AR960160
ORing
6
43
AR1260200
CrankshaŌ
1
9
AR1269050
CompleteValve
6
43
AR1320260
CrankshaŌ
1
10
AR880830
ORing
6
44
AR1380520
Key
1
11
AR1320340
SupportRing
3
45
AR1320370
Bearing
1
12
AR1260220
Gasket
3
46
AR1260750
Seal
1
13
AR1320351
PistonGuide
3
47
AR1260470
Screw
4
14
AR1260420
ORing
3
48
AR1263890
Base
2
15
AR1260450
Gasket
3
83
AR1260790
Circlip
1
16
AR1260460
Seal
3
85
AR1381550
Washer
6
19
AR1260790
Circlip
1
88
AR1269222
PumpHeadpreͲass
1
20
AR1320370
Bearing
1
89
AR1266740
Cap
1
21
AR1320330
Bushing
1
22
AR1320010
PumpHousing
1
23
AR880130
OilPlug
1
24
AR1260110
Nut
3
25
AR1260100
Washer
3
26
AR1260210
Piston
3
27
AR480480
ORing
3
28
AR1260091
Spacer
3
29
AR1260070
GuidingPiston
3
30
AR1260080
PistonPin
3
31
AR1260760
Screw
6
32
AR1269101
CompleteCover
1
32
AR1320910
CompleteCover
1
36
AR1260060
ConRoad
3
36
AR1320140
ConRoad
3
37
AR1260040
Gasket
1
38
AR740290
ORing
2
39
AR1980740
Plug
2
ARKIT1864
ARKIT2629
ValveKit
PistonKit
ARKIT1872
ARKIT1874
OilSealKit
WaterSeals
Pos
Qty
Pos
Qty
Pos
Qty
9
6
24
3
16
3
10
6
25
3
37
1
26
3
46
1
27
3
89
28
3
11
3
12
3
14
3
1
15
3
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