OPERATION, MAINTENANCE & SPARE PARTS 85T CONCRETE MIXER WINGET LIMITED PO BOX 41 EDGEFOLD INDUSTRIAL ESTATE PLODDER LANE BOLTON LANCS BL4 OLS TEL: ++ 44 (0) 1204 854650 FAX: ++ 44 (0) 1204 854663 service@winget.co.uk parts@winget.co.uk www.winget.co.uk CONCRETE MIXER 85T The contents of this Handbook, although correct at the time of publication, may be subject to alteration by the Manufacturers without notice. Winget Limited operate a policy of continuous product development. Therefore, some illustrations or text within this publication may differ from your machine INTRODUCTION II CONTENTS Section Page INTRODUCTION Introduction Warranty Safe Working Section Page TECHNICAL INFORMATION III IV 1.1 Lubricants Mixer Drum Sealant Tyre Pressures Dimensions Electrically Driven Mixers Wiring OPERATION PARTS Installation Transporting Electrically Driven Mixers Engine Operation Engine Safety Mainframe & Portability Drum Tilting Transmission Mixing 2.1 2.1 2.1 2.1 2.1 2.2 2.2 2.2 2.2 SERVICING Service Schedule Greasing and Lubrication Drum Drive Mixer Drum Assembly Pinion Adjustment Tyres 3.1 3.2 3.2 3.3 3.5 3.5 Illustrations of All Mixer Components 4.1 4.1 4.1 4.2 4.3 INTRODUCTION III THE HANDBOOK WARNING The operator must read all the Handbook and fully understand its contents before attempting to operate the machine. THE HANDBOOK MUST NOT BE REMOVED FROM THE MACHINE. The Handbook must be kept clean and in good condition. Additional copies of the Handbook can be obtained from your Distributor. The contents of this Operator's Handbook are designed as a guide to the machine's controls, operation, working capacities and maintenance. It is not a training manual. Only trained operators should use this machine. Contact the C.I.T.B. or equivalent body for advice on training. In this Handbook are WARNING notes. They are preceded by this symbol: WARNING These notes are used to indicate the procedure being described in the Handbook must be followed to avoid serious injury or death to yourself or to others; or damage to the machine. The warnings are also used to protect the machine from unsafe servicing practices. Pay particular attention to the warnings given in the Handbook. If you have any doubts about any aspect of the machine's capability or servicing procedures, you must consult the manufacturer. IV INTRODUCTION WARRANTY TERMS & CONDITIONS The Manufacturer assures you that if any part of the machine becomes defective due to faulty manufacture or materials within 12 months from the date of purchase, the part will be repaired or replaced under warranty free of charge by any authorised Winget Distributor. Warranty repairs must be carried out by Winget Distributors. This Warranty is given to the first owner and may be transferred to subsequent owners for the balance of the Warranty period. The Manufacturer’s liability only extends to the costs of repair or replacement of the faulty parts and necessary labour charges involved in the repairs. The Company accepts no liability for any consequential loss, damage or injury, resulting directly or indirectly from any defect in the goods. Items not covered by Warranty and considered to be the customer’s responsibility include normal maintenance services; replacement of service items and consumables; replacement required due to abuse, accident, misuse or improper operation; replacement of wearable items e.g. pins, bushes, brake linings, clutch linings etc. The Warranty will not apply where the equipment is modified, converted, or used for purposes other than those for which it was designed, unless clearance for the modifications etc. have been granted by the Manufacturer, in writing. The Pre-Delivery Inspection and Warranty Registration Document must be completed correctly and returned to the Manufacturer within 7 days of sale date. Failure to do so may result in the claim being subsequently rejected. Tyres and tubes are not covered by Warranty, but are covered by the tyre manufacturer’s own warranty system which provides against defects in material or workmanship. Engines are covered separately by the engine manufacturers, and engine warranty repairs must be handled by the relevant engine manufacturers’ distributors. No claim will be considered if other than genuine Winget Limited parts, which must be obtained from Winget Limited via an authorised Distributor, are used to effect a repair, or if lubricants other than those recommended by Winget Limited are used. The equipment must be serviced in accordance with the service schedules laid down by Winget Limited. Evidence that these have been complied with may be required before Warranty Claims are reimbursed. The Manufacturer’s policy is one of continuous improvement. Winget Limited reserve the right to change specifications without notice. No responsibility will be accepted for discrepancies which may occur between specification of machines and the descriptions contained in publications. SAFE WORKING 1.1 Safety is the responsibility of the persons working with this machine. Think “safety” at all times. Read and remember the contents of this Handbook. MACHINE MODIFICATION WARNING Any modifications to the machine will affect its working parameters and safety factors. Refer to the Manufacturers before fitting any non-standard equipment or parts. The manufacturers accept no responsibility for any modifications made after the machine has left the factory, unless previously agreed by the Manufacturers in writing. The Manufacturers will accept no liability for damage to property, personnel or the machine if failure is brought about due to such modifications, or fitment of spurious parts. OPERATION WARNING Only trained operators should use this machine. Always be aware of local and national regulations governing the use of the machine. Always ensure that all guards are in position and correctly fitted. Electrically driven mixers: Always ensure that the power supply has been correctly connected by a qualified electrician. Electrical cables must be of a suitably armoured type. Ensure that they are protected from damage and not liable to be tripped over. Do not connect to a household socket! Use only with an RCD protected supply. Only connect via special feeding point (e.g. power distribution panel on building site with faultcurrent-breaker). Only authorised persons should be allowed to operate the mixer, or be in the immediate area. Never add fuel or lubricant to the machine while it is running. Keep the area around the machine clear of obstructions which could cause persons to fall onto moving Never add Never add fuel or lubricant to the machine while it is running. Keep the body and clothing clear of all moving and hot parts. Always ensure that during operation the mixer is standing on stable and level ground and that the wheels are chocked. Keep the engine/motor housing lid closed when the engine or electric motor are running. The towing speeds of Fast Tow mixers, when used on public highways, may be subject to local or national road traffic regulations. 1.2 SAFE WORKING ENGINE WARNING Starting any diesel engine can be dangerous in the hands of inexperienced people. Operators must be instructed in the correct procedures before attempting to start any engine. Always obtain advice before mixing oils; some oils are not compatible. If in doubt, drain and refill. The materials used in the manufacture and treatment of some filters and elements may cause irritation or discomfort if they come into contact with the eyes or mouth and they may give off toxic gases if they are burnt. Engine lifting eyes must not be used to lift the complete machine. Ether based cold start aids in aerosol cans must not be used under any circumstances. EXHAUST GASES CONTAIN CARBON MONOXIDE WHICH IS A COLOURLESS, ODOURLESS AND POISONOUS GAS THAT CAN CAUSE UNCONSCIOUSNESS AND DEATH. ELECTRICAL SYSTEMS WARNING Starting engines that are fitted with charge windings which have been disconnected from the battery will cause irreparable damage unless the stator leads from the rectifier/regulator have been removed. The following points must be strictly observed when charge windings are fitted otherwise serious damage can be done. Never remove any electrical cable while the battery is connected in the circuit. Only disconnect the battery with the engine stopped and all switches in the OFF position. Always ensure that cables are fitted to their correct terminals. A short circuit or reversal of polarity will ruin diodes and transistors. Never connect a battery into the system without checking that the voltage and polarity are correct. Never flash any connection to check the current flow. Never experiment with any adjustments or repairs to the system. The battery and charge windings must be disconnected before commencing any electric welding when a pole strap is directly or indirectly connected to the engine. BATTERIES CONTAIN SULPHURIC ACID WHICH CAN CAUSE SEVERE BURNS AND PRODUCE EXPLOSIVE GASES. If the acid has been splashed on the skin, eyes or clothes flush with copious amounts of fresh water and seek immediate medical aid. SAFE WORKING 1.3 SERVICING & MAINTENANCE WARNING Never allow unqualified personnel to attempt to remove or replace any part of the machine, or anyone to remove large or heavy components without adequate lifting equipment. Before maintenance work is begun, ensure that the engine is stopped, or that the electric motor is switched off, and isolated from the mains. Always conform to service schedules except when an emergency calls for immediate action, or adverse conditions necessitate more frequent servicing. Always report any defect at once, before an accident or consequential damage can occur. On completion of maintenance, check that the machine functions correctly, and that all guards are correctly fitted. Disposal of waste oil. Dispose of waste oil into waste oil storage tanks. If storage tanks are not available, consult your Distributor or local authority for addresses of local designated disposal points. It is illegal to dispose of waste oil into drains or water courses, or to bury it. Always remove the starting handle to prevent unauthorised use of the machine at the end of the working day or whenever the machine is unattended. Always isolate the electricity supply to electrically powered machines at the end of the working day or whenever the machine is unattended. OPERATION 2.1 INSTALLATING THE MIXER ON SITE Before starting the engine: TRANSPORTING Ensure the engine is free to turn without obstruction or that the rope is in good condition. For normal site to site transporting the usual method of loading on to a pick-up truck should be used. However, if it is necessary to lad to the mixer into a more confined space, the overall height can be reduced from 4'-11" (1500mm) to 3'-8" (1120mm) by removing the axle carrier and front leg support. WARNING For mixer weights, see “Specifications Never carry mixers by their lifting points on public roads. Do not tow four wheeled mixers across uneven ground. The ground on which the mixer stands must be level and stable. Ensure that the wheels are chocked. Electrically driven mixers: Always ensure that the power supply is correctly connected or disconnected by a qualified electrician. Electrical cables must be of a suitably armoured type. Ensure that they are protected from damage and are not liable to be tripped over. Do not connect to a household socket! Use only with an ROD protected supply. Only connect via special feeding point (e.g. power distribution panel on building site with fault-currentbreaker). ENGINE OPERATION As soon as the engine has started the mixing drum will begin to rotate. Check that the lubricating oil level is correct. The oil slump must be filled to the 'full' mark on the dipstick; do not overfill. Check that the fuel supply is adequate and the system is primed. ENGINE SAFETY WARNING Before attempting to start any engine the operator should read the ‘Safe Working’ section of this handbook and be conversant with the operating instructions issued by the engine manufacturer and the correct use of the engine controls. Starting any engine can be dangerous in the hands of inexperienced people. ETHER BASED COLD START AIDS IN AEROSOL CANS MUST NOT BE USED UNDER ANY CIRCUMSTANCES. EXHAUST GASES CONTAIN CARBON MONOXIDE WHICH IS A COLOURLESS, ODOURLESS AND POISONOUS GAS THAT CAN CAUSE UNCONSCIOUSNESS AND DEATH. 2.2 OPERATION MAINFRAME AND PORTABILITY TRANSMISSION The mainframe is fabricated from welded steel tube and plate, the single main tube offering maximum access to either side of the mixer for discharging concrete as well as housing the telescopic drawbar. The drive from the engine is taken by roller chain to a short shaft passing through the engine and trunnion bearing. From this shaft the drive is again taken by roller chain to the bevel pinion shaft, mounted between the two horizontal members of the trunnion, which in turn drives the bevel gear attached to the drum shaft attached to the trunnion. All drive shafts are supported on ball bearings. The basic mixer is fitted within 13" x 3" cushion tyred wheels. The slow towing model is fitted with pneumatic tyred wheels 16" x 4" and a wide axle unit, but retains the same mainframe as the basic model. On the fast towing model the drawbar is fitted with an overrun and parking brake which is rod operated to the wheels. Two 16" x 14" 4-ply rating pneumatic tyres are fitted as standard. All machines are fitted with engine housings which hinge from the back top edge. A stay is fitted to retain the housing when in the open position. DRUM TILTING A tubular tilting handle gives easy and positive control to position the drum in anyone of the five pre-set positions. To locate any of the drum positions the tilting handle is pulled outwards away from the machine, this releases the locking pin of the tilting handle, allowing the drum to be moved into the required MIX or DISCHARGE positions. The two MIX positions are arranged for the mixing of concrete and mortar which are clearly identified on the machine. The fifth position is intended for placing the drum in a central stowed position when the mixer is not in use. The drive chains and gears attached to the trunnion are protected by sheet metal guards, easily detachable for maintenance. MIXING Before Mixing The operator must calculate the correct percentages of water and aggregates to be mixed. WARNING Cements can cause skin irritation, wear protective clothing. Mixing Materials Turn the drum to Charge and Mix position (refer to general arrangement diagram). With the mixer running; charge the drum with the correct percentages of water and aggregates, then allow mixing to continue for about two minutes. Ensure that a suitable container has been positioned by the side of the mixer to catch the discharging load. Turn the drum to Discharge (refer to general arrangement diagram), and allow the load to run into the container. SERVICING 3.1 SERVICE SCHEDULE (See also the relevant Engine Workshop manual) Every Day Links & hinges: Shafts & bearings: Engine: (see Engine Manual) Lubricate. Lubricate. Check fuel and lubricating oil levels. Check for oil and fuel leaks. Clean/replace air cleaner element under very dusty conditions. Every week (or 50 hours running) The above and following items Nuts, bolts and keys (for Tighten. first month): Drive chains: Lubricate. Drive chains: Check tension. Every 125 hours. The above and following items Engine: Clean/replace air cleaner element under moderately dusty conditions. Battery (where fitted): Check condition. Every 250 hours. The above and following items Nuts, bolts & keys: Tighten Engine: Change lubricating oil (and filter on AA1 engines only). Check valve clearance. (see Engine Manual) Clean/replace injectors if exhaust is dirty. (see Engine Manual) Renew fuel filter element if the fuel is not perfectly clean. Every 500 hours: The above and following items Engine: Replace air cleaner element. Check exhaust and induction for leaks, damage or restrictions. Renew fuel filter element. Check battery charge winding system. (see Engine Manual) Every 1000 hours. : The above and following items Engine: Decarbonise if the engine performance has deteriorated. (see Engine Manual) Clean cylinder barrel and head fins. Clean restrictor banjo union at the cylinder head end of the oil feed pipe. Flush and refill fuel tank. Every 5000 hours. The above and following items Engine: Major overhaul, if necessary. (see Engine Manual 3.2 SERVICING SERVICING PROCEDURE Drum Drive Greasing and lubrication Every week (or 50 hours running) WARNING Lubricate drive chains (A) with a little engine oil. (Do not oil the belts of electrically driven machines). It is essential that oils and grease used for servicing do not become contaminated with sand or cement dust. Every day Apply a little engine oil to pins, joints and hinges etc. to ensure that they move easily and are free from corrosion. Check the tension of the chains and adjust if necessary as follows: 1. On the slack side of the chain there should be free movement equal to the length of one pitch of the chain. i.e. If the pitch of the chain is 20mm, then the movement on the slack side should be 20mm. 2. Never over-tighten the chain as this will put excessive strain on engine bearings causing vibration and wear. Shafts and bearings fitted with grease nipples must be greased using a good quality medium grease. Bearings must not be allowed to run dry. When greasing it is better to give a little frequently rather than a lot at long intervals. 3.3 SERVICING Mixer Drum Assembly The drum is manufactured in two halves joined together by a drum clip. This allows either half to be replaced separately. Some export machines are delivered with the drum cone and blades detached. This is to aid shipping. There are two methods of reassembling the two halves of the drum, they are: 1. Assembling drum using special clamping tool. (The special clamping tool, part number 513204000, can be obtained from any Winget distributor). A. Bolt the two blades into the drum base. Tighten the bolts with fingers only. B. Smear silicone sealer around the mating flanges of the cone and drum base. (see 'Specifications' for mixer drum sealant) WARNING: When applying silicone sealer, prevent contact with skin by wearing suitable gloves. C. Lift the cone over the blades and position it on the drum base. D. Turn the cone until the holes at the top of each blade align with the holes in the cone. Fit bolts and tighten with fingers only. E. Smear silicone sealer around the inside face of the drum clip (leave 150mm each end of the clip clear of sealant to avoid risk of fire when welding). F. Locate the drum clip around the periphery of the drum base and cone flange. SERVICING G. Locate the clamping tool into the two holes of the drum clip. Tighten the tool securely using a suitable spanner. H. Centralise the bridge piece on the drum clip between the jaws of the clamping tool. I. Weld the bridge piece to the drum clip. J. Tighten securely all of the blade fixing bolts. 2. Assembling drum using a tourniquet A. If the special clamping tool is not available, a tourniquet can be used as illustrated, by looping a length of rope through four blocks of wood, each block having a vee cut, and two holes to take the rope. B. Twist the rope around a bar to tighten the drum clip. C. All other aspects of the assembly are the same as "Assembling the drum using special clamping tool". 3.4 3.5 Pinion Adjustment Adjustment of the pinion to correct mesh must only be done by using the adjusting screws located in the base of the trunnion. Tightening screws will increase back-lash slackening screws will decrease back-lash. To set up pinion mesh, allow complete engagement between gear and pinion with adjusting screws just contacting spacer (Ref. B1-31). Then release special setscrew (Ref. B1-40) and screw up adjusting screws by half to one turn each to obtain the required back-lash, tighten locknuts on adjusting screws and finally tighten special set-screw (Ref. B1-40). Tyre Pressures If pneumatic wheels are fitted check tyre pressure regularly and set at 2.81 Kg/cm3 (40 p.s.i.). Check the tyres for wear, damage and deterioration. Check tyre pressures only when the tyres are cold. SERVICING TECHNICAL INFORMATION 4.1 Lubricants Mixers are factory filled with the following TOTAL oils. Engine, lubricating oil Rubia B 10"/30 Note: In cold weather engines are to be filled with 10W oil to aid starting. Electric Motor bearing Drive chains Bevel gears Drum shaft Grease Nipples Linkages and hinges Multis EP2 Rubia B 20W/30 Open gear fluid Anti-seize compound Multis EP 2 Rubia B 20W/30 Tyre pressures Two wheeled ("Fast tow") mixers: 40 lb in2 Mixer drum sealant Silicone sealant Pt. No. V2000772 4.2 DIMENSIONS TECHNICAL INFORMATION TECHNICAL INFORMATION ELECTRICALLY DRIVEN MIXERS WIRING CIRCUIT Electrical connections must only be made by a suitably qualified electrician. 1PH ELECTRICAL WIRING DIAGRAM 3PH ELECTRICAL WIRING DIAGRAM 4.3 PARTS When using the following pages to order parts, please quote: The full serial number of your machine. The engine model and number of your machine. The page number on which your item appears. The item number of the part you require. CONTENTS PORTABILITY ASSEMBLY BASIC MACHINE PORTABILITY ASSEMBLY FAST TOW MACHINE DRUM & TRUNNION ASSEMBLY DRIVE ASSEMBLY, BRIGGS & STRATTON/HONDA GUARDS ASSEMBLY, BRIGGS & STRATTON/HONDA PETTER AA1 GUARDS & DRIVE ASSEMBLY LISTER LT1 GUARDS & DRIVE ASSEMBLY ELECTRIC 3PH GUARDS & DRIVE ASSEMBLY ELECTRIC 1PH GUARDS & DRIVE ASSEMBLY VILLIERS GUARDS & DRIVE ASSEMBLY PETTER AC1ZS GUARDS & DRIVE ASSEMBLY LISTER LD1 & LR1 GUARDS & DRIVE ASSEMBLY PAGE A1 A2 B1 C1 C2 C3 C4 C5 C6 C7 C8 C9 A1 PORTABILITY ASSEMBLY BASIC MACHINE PORTABILITY ASSEMBLY BASIC MACHINE Item Part no Mainframe 513 1651 00 513 1651 00 513 1650 00 513 1650 00 513 1650 00 2 131S06 3 513 2049 00 3A 69S03E 3B 192S03 3C 10S14 4 513 2087 00 4A 69S03E 4B 104S03 4C 41S05 5 475 1120 00 5A 10S65 5B 44S05J 6 513 1652 12 7 513 2377 00 7A 69S03E 7B 192S03 7C 10S14 8 475 1180 00 9 475 1170 20 9A 353308014 9B 10S05 10 475 1170 09 11 475 1170 07 12 475 1170 08 13 475 1170 21 14 475 1170 04 15 475 1170 02 16 475 1170 03 17 475 1170 19 18 475 1170 05 19 475 1180 01 20 332 1190 00 20A 82S03F 20B 83S03 20C 41S02 Serial no Description A-1 Qty 1 Petter AA1 Lister LT1 Briggs & Stratton 1-Phase Electric Motor (Metric) 3-Phase Electric Motor (Metric) Grease Nipple, 1/4" x 28 UNF Axle Bolt Nut, Binx Washer, flat Front Leg Bolt Nut Washer, spring Wheel Washer, flat Pin, split Locking pin and chain Axle (slow tow) Bolt Nut, Binx Washer, flat Wheel complete (slow tow) Slotted nuts Pin, split Washer, flat Wheel Pressing Tyres Tubes Tyre and Rim Complete Hub Caps Cone Seated Wheel Nuts Knurled Wheel Studs Oil Seal Taper Roller Bearing Wheel Hub Complete Triangle Reflector (not illustrated) Bolt Nut 2BA Washer, Spring 1 1 1 1 1 1 1 4 4 4 1 4 4 4 2 2 2 1 1 4 4 4 2 2 2 2 2 2 2 2 2 8 8 2 4 2 1 3 3 3 A2 PORTABILITY ASSEMBLY FAST TOW MACHINE PORTABILITY ASSEMBLY FAST TOW MACHINE Item Part no 1 2 2A 2B 2C 3 3A 3B 4 4A 4B 5 5A 5B 5C 6 6A 6B 6C 7 7A 7B 8 9 10 11 12 13 14 15 16 17 18 18A 18B 19 19A 19B 20 20A 20B Mainframe 513 1705 00 513 1705 00 513 1706 00 513 1706 00 513 1706 00 513 1420 00 220S04G 104S03 41S05 513 1408 00 217S04 41S05 513 1399 00 66S01BB 41S03 504 5560 00 69S03J 104S03 41S05 504 5562 00 69S03L 104S03 41S05 513 1407 00 353304008 10S14 513 1406 00 501 3549 00 502 1070 00 501 3553 00 501 3623 00 513 1354 70 513 1401 00 501 3862 00 352 4100 12 513 1403 00 513 2106 00 353304010 10S05 513 2105 00 353304008 10S04 513 1402 00 66S01BB 10S01 Serial no A-2 Description Petter AA1 Lister LT1 1-Phase Electric Motor (Metric) 3-Phase Electric Motor (Metric) Briggs & Stratton Mud Guard Bolt, round head Nut Washer, spring Towbar Retaining Pin with Jack Chain Nut, wing Washer, spring Towbar Screw set Washer, spring Parking Handbrake Lever Bolt Nut Washer, spring Hinge Lever Bolt Nut Washer, spring Pin for Brake Gear Shackle Pin, split, 1/8" x 1" Washer, flat Fork End for Brake Stop for Spring Connector Pin Compressor Spring End Cap Towing Rod Collar Mills Pin Jack Tube Compensator Pin Pin, split Washer, flat Compensator Pin, split, 1/8" x 1" Washer, flat Jack Tube Pin Screw set Washer, flat Qty 1 1 1 1 1 2 4 4 4 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 A2 PORTABILITY ASSEMBLY FAST TOW MACHINE PORTABILITY ASSEMBLY FAST TOW MACHINE Item Part no 21 21A 21B 21C 22 23 24 25 26 27 27A 27B 27C 28 29 30 31 32 33 34 35 36 37 38 39 39A 39B 40 41 42 43 44 45 46 47 48 49 49A 49B 49C 50 50A 50B 50C 51 513 1400 00 69S03C 104S03 41S05 224 4090 00 353 2820 00 132 1290 00 513 2111 00 513 2112 00 513 2377 00 69S03E 192S03 10S14 475 1170 12 475 1170 13 475 1170 10 475 1170 11 475 1170 06 475 1170 00 475 1170 07 475 1170 08 475 1170 09 475 1170 05 475 1170 05 475 1170 20 353308014 10S05 475 1170 02 475 1170 01 475 1170 03 475 1170 19 475 1170 17 475 1170 18 475 1170 14 475 1170 15 475 1170 16 513 1409 00 69S03E 104S03 41S05 513 2373 00 9S02 10S02 353303006 386 1020 00 Serial no A -2 Description Front Leg Bolt Nut Washer, spring Fork End Pin Clip Main Brake Rod (Diesel Machines) Main Brake Rod (All machines except Di Axle Bolt Nut, Binx Washer, flat Back Plate R.H. 4561-117 Back Plate L.H. 4561-118 Brake Assembly R.H. 4611-221 Brake Assembly L.H. 4611-222 Taper Roller Bearing Complete Wheel with Brake Tyres Tubes Wheel Pressing Taper Roller Bearing Hub Caps Slotted Nuts Pin, split Washer, flat Cone Seated Wheel Nuts Wheel Hub and Brake Drum Knurled Wheel Nuts Oil Seal Expander Assembly R.H. Expander Assembly L.H. Pull Off Spring Pull Off Spring Brake Shoe Set Mud Guard Bracket Bolt Nut Washer, spring Brake Rod - Nearside Nut Washer, flat Pin, split Reflector Qty 1 4 4 4 1 1 1 1 1 1 4 4 4 1 1 1 1 2 2 2 2 2 2 2 2 2 2 8 2 8 2 1 1 2 2 2 4 4 4 4 1 3 3 3 2 A2 PORTABILITY ASSEMBLY FAST TOW MACHINE PORTABILITY ASSEMBLY FAST TOW MACHINE Item Part no 52 53 53A 53B 53C 513 2374 00 332 1190 00 82S03F 83S03 41S02 Serial no Description Brake Rod - Offside Triangle Reflector (not illustrated) Bolt Nut, 2BA Washer, spring A-2 Qty 1 1 3 3 3 B1 DRUM & TRUNNION ASSEMBLY B-1 DRUM & TRUNNION ASSEMBLY Item Part no 1 2 3 4 4A 4B 4C 5 6 7 8 9 10 11 12 13 13A 13B 13C 14 14A 14B 15 16 16A 16B 16C 17 18 19 20 21 22 23 23A 24 24A 24B 25 25A 25B 26 26A 26B 26C 300 2040 12 Chain Wheel 513 1231 00 513 1231 00 513 1245 00 513 1293 00 66S05C 104S05 41S07 333 1020 20 113 1340 00 513 1248 00 353 8053 20 513 1294 00 513 1640 10 513 2037 00 513 2051 00 513 1345 30 69S03F 104S03 41S05 513 1645 10 28S07R 87S07 513 1237 00 513 1297 00 200S03E 104S03 41S05 513 1640 20 513 1239 00 513 2560 00 102 2100 00 513 1234 00 102 2120 00 513 1646 00 69S05G 513 1644 00 28S07R 87S07 513 1657 00 332 7019 00 66S01CC 413 1269 00 66S05A 104S05 41S07 Serial no Description Gib Head Key Chain Wheel Petter AA1 Lister LT1 Thrust Washer Trunnion Bearing (Drive End) Bolt Nut Washer, spring Grease Nipple Needle Bearing Drive Shaft Spirol Pin Driving Sprocket Drum Base Drum Clip Bridge Piece Tilting Arm (Export) Bolt Nut Washer, spring Tilting Arm Handle (Export) Bolt, 5/8"UNF x 31/4" Nut, Binx Chain Wheel (3 Ph. E/Motor & Villiers) Mixing Blades Screw, Round Head Nut Washer, spring Drum Cone Drum Base Centre Gasket Bearing Centre Shaft Bearing Drum Bevel Gear Bolt 1/2" x 11/2" UNC Tilting Arm (Home) Bolt, 5/8"UNF x 31/4" Nut, Binx Chain Guard Latching Nut Screw set Trunnion Bearing (Tilting End) Bolt 1/2" x 1" UNC Nut Washer, spring Qty 1 1 1 4 1 2 2 2 4 2 1 2 1 1 1 1 1 4 4 4 1 1 1 1 2 8 8 8 1 1 1 1 1 1 1 4 1 1 1 1 4 4 1 2 2 2 B1 DRUM & TRUNNION ASSEMBLY B-1 DRUM & TRUNNION ASSEMBLY Item Part no 27 28 28A 28B 29 29A 29B 29C 30 31 32 33 33A 33B 34 35 35A 35B 35C 36 37 38 39 39A 39B 39C 39D 40 40A 41 42 43 43A 44 45 425 7094 80 513 1638 00 195S04K3 95S03 513 1235 00 69S03C 104S03 41S05 513 1997 00 513 1642 00 513 1658 00 513 1631 00 66S03AA 41S05 513 1643 00 513 1241 00 66S03A 41S05 10S14 113 1280 00 353 8052 60 513 1236 00 513 1246 00 66S02A 104S02 41S04 10S02 513 2314 00 41S09 513 1243 00 134 1050 52 513 1238 00 208S03D 315 8031 00 513 2467 00 Serial no Description Compression Spring Trunnion Screw Grub 3/8" x 1 1/4" UNF Nut, lock Bevel Gear Guard Bolt Nut Washer, spring Tab Washer Spacer Retaining Washer Bevel Pinion Guard Screw set Washer, spring Bevel Pinion Bevel Pinion Shaft Bearing Screw set Washer, spring Washer, flat Needle Bearing Spirol Pin Bevel Pinion Shaft Adjusting Plate Screw set Nut Washer, spring Washer, flat Special Setscrew Washer, spring Drive Sprocket Chain Trunnion Swivel Bracket C.sunk Skt. Hd Lubrication Plug Drive Pulley 1-Phase Electric Qty 1 1 2 2 1 4 4 4 2 1 1 1 1 1 1 1 2 2 As req'd 2 1 1 1 2 2 2 2 1 1 1 1 1 4 1 1 C1 DRIVE ASSEMBLY, BRIGGS & STRATTON/HONDA BRIGGS & STRATTON & HONDA DRIVE ASSEMBLY Item Part no 1 2 3 4 5 6 7 7A 8 9 9A 9B 9C 10 11 12 513 2521 00 333 1130 00 513 2526 00 113 1730 00 513 2523 00 397 4760 00 513 2529 00 57S04D1 304 4031 00 513 2521 00 69S05K 104S05 41S07 513 2525 00 300 2041 20 417 7043 00 Serial no Description Driven Gear Grease Nipple Pinion Shaft Needle Bearing Pulley and Drive Pinion Wedge Belt Drive Pulley Screw grub M6 Parallel Key Pinion Bracket Bolt Nut Washer, spring Shims Gib Head Key Seal C-1 Qty 1 1 1 2 1 1 1 1 1 1 2 2 2 1 set 1 2 C2 GUARDS ASSEMBLY, BRIGGS & STRATTON/HONDA BRIGGS & STRATTON & HONDA GUARDS ASSEMBLY Item Part no 1 1A 1B 1C 2 2A 2B 2C 2D 2E 2F 3 3A 3B 4 4A 4B 4C 5 5A 5B 5C 6 6A 6B 6C 7 7A 7B 8 8A 8B 9 9A 9B 9C 10 10A 10B 11 12 13 14 15 513 1289 00 69S02D 104S02 41S04 513 1292 00 208S02E 104S02 41S04 69S02C 104S02 41S04 513 2533 00 66S03K 192S03 513 2532 00 69S03L 104S03 41S05 513 1635 00 66S02BB 104S02 41S04 513 2530 00 66S02BB 104S02 41S04 513 2531 00 332 7130 00 66S01CC 513 2531 00 66S02BB 192S02 354 0670 00 69S02G 104S02 41S04 513 3019 00 10S02 44S01B 504 6946 00 504 6009 00 242 9080 00 241 9040 00 354 0725 00 Serial no Description Back Plate Bolt Nut Washer, spring Back Plate Retainer Screw, countersunk Nut Washer, spring Bolt Nut Washer, spring Engine Base Plate Screw set Nut, lock Pivot Bracket Bolt Nut Washer, spring Chain Guard Screw set Nut Washer, spring Belt Guard Screw set Nut Washer, spring Belt Guard Bottom Latching Nut Screw set Engine Housing Lid Screw set Nut lock Briggs & Stratton Engine Bolt Nut Washer, spring Engine Housing Stay Washer, flat Pin, split, 1/16" x 5/8" Safety Warning Label Warning Label Close Taper Nipple Equal Socket Honda Petrol Engine C-2 Qty 1 2 2 2 1 2 2 2 4 4 4 1 1 2 1 2 2 2 1 4 4 4 1 2 2 2 1 2 2 1 2 2 1 4 4 4 1 1 1 1 3 1 1 1 C3 PETTER AA1 GUARDS & DRIVE ASSEMBLY C3 PETTER AA1 GUARD & DRIVE ASSEMBLY Item Part no Serial no Description 1 513 1634 00 Drive Chain Guard 1A 69S02A Bolt 1B 104S02 Nut 1C 41S04 Washer, spring 2 513 1466 00 Engine Sprocket 3 513 1467 00 Packers 4 513 3019 00 Engine Housing Stay 4A 10S02 Washer, flat 4B 44S01B Pin, Split 5 513 1469 00 Side Strip 5A 69S02C Bolt 5B 104S02 Nut 5C 41S04 Washer, spring 6 513 1464 00 Backplate 6A 69S03E Bolt 6B 104S03 Nut 6C 41S05 Washer, spring 7 513 2061 00 Guard Over Sprocket 8 504 6009 00 Warning Label 9 354 0630 00 Petter AA1 Engine 9A 6S03F Bolt 9B 87S03 Nut, binx 9C 10S14 Washer, flat 10 134 1040 82 Roller Chain 11 300 2041 60 Gib Head Key 12 513 1666 00 Engine Housing Lid 12A 69S02G Bolt 12B 104S02 Nut 12C 41S04 Washer, spring 12D 10S02 Washer, flat 13* 513 1849 00 Inlet Pipe 14* 513 1850 00 Inlet Manifold 14A* 411905009 Studs, 5/16" UNC x 11/8" long 15* 241 1080 00 Elbow 16* 555 2045 00 Rubber Hose 17* 220 2290 00 Cyclopac Air Cleaner 17A* 69S03M Bolt 17B* 104S03 Nut 17C* 41S05 Washer, spring 18* 132 1030 00 Jubilee Clip 19* 240 1080 00 Backnut 20 504 6946 00 Warning Label (not illustrated) *REFS. 13 TO 19 INCLUSIVE USE, ONLY WHEN CYCLOPAC AIR CLEANER IS FITTED C-3 Qty 1 4 4 4 1 1 Set 1 1 1 2 8 8 8 1 2 2 2 1 2 1 4 4 4 1 1 1 2 2 2 2 1 1 1 1 1 1 4 4 4 2 1 1 C4 LISTER LT1 GUARDS & DRIVE ASSEMBLY C4 LISTER LT1 GUARD & DRIVE ASSEMBLY Item Part no 1 1A 1B 1C 2 2A 2B 2C 3 4 4A 4B 5 5A 5B 5C 6 7 8 9 10 11 11A 12 13 14 15 15A 15B 15C 16 16A 16B 17 17A 17B 17C 17D 17E 17F 513 2558 00 69S02C 104S02 41S04 513 2499 00 69S02C 104S02 41S04 513 2500 00 513 3019 00 44S01B 10S02 513 2482 00 69S03C 104S03 41S05 513 2501 00 513 2502 00 513 2586 00 354 0510 04 354 0510 05 354 0510 03 10S02 134 1040 82 300 2041 20 504 6009 00 354 0510 00 6S03M 87S05 10S04 513 1641 00 66S02AA 192S02 513 1648 00 69S02C 104S02 41S04 69S02B 104S02 41S04 Serial no Description Drive Chain Guard Bolt Nut Washer, spring Guard over Sprocket Bolt Nut Washer, spring Engine Sprocket Engine Housing Stay Pin, split Washer, flat Securing Bracket Bolt Nut Washer, spring Clearance Packers Engine Packers Exhaust Pipe Protection Plug Exhaust Clamp Exhaust Clamp Washer, flat Roller Chain Gib Head Key Warning Label List LT1 Engine Bolt Nut, Binx Washer, flat Engine Housing Lid Screw set Nut Engine Housing Bolt Nut Washer, spring Bolt Nut Washer, spring C-4 Qty 1 2 2 2 1 2 2 2 1 1 1 1 1 1 1 1 2 1 Set 1 1 1 1 2 1 1 2 1 4 4 4 1 2 2 1 8 8 8 2 2 2 C4 LISTER LT1 GUARDS & DRIVE ASSEMBLY C4 LISTER LT1 GUARD & DRIVE ASSEMBLY Item Part no 18* 18A* 18B* 18C* 18D* 19* 20* 21* 22* 23 24 25 26 27 * Serial no 220 2360 00 69S02B 104S02 41S04 353304008 260 5160 00 354 0510 01 394 4110 00 132 1200 20 504 6946 00 513 2565 00 513 2583 00 241 1020 00 241 9020 00 NOTE: Refs. 18 - 22 inclusive, use only when Cyclopac Air Cleaner is fitted. Description Cyclopac Air Cleaner Bolt Nut Washer, Spring Pin, split Hose Rubber Hose Rubber Strip Jubilee Clip Warning Label (not illustrated) Drain Pipe (Short) Drain Pipe (Long) Equal Elbow Equal Socket C-4 Qty 1 4 4 4 1 1 1 1 2 1 1 1 1 1 C5 ELECTRIC 3PH GUARDS & DRIVE ASSEMBLY C5 ELECTRIC 3 PHASE GUARD & DRIVE ASSEMBLY Item Part no 1 1A 2 2A 2B 2C 3 3A 3B 3C 4 5 6 6A 6B 6C 6D 6E 6F 7 8 8A 8B 9 9A 9B 9C 10 10A 10B 10C 10D 11 11A 11B 12 13 14 15 16 17 17A 17B 17C 17D 17E 17F 513 1970 00 188S03C2 513 1972 00 6S03D 9S03 41S05 513 1973 00 6S03D 9S03 41S05 513 1971 00 513 1974 00 513 1292 00 6S02C 9S02 41S04 183S02D 9S02 41S04 513 1289 00 513 3019 00 10S02 44S01B 513 1635 00 6S02EE 9S02 41S04 513 2059 00 6S02EE 6S02CC 9S02 41S04 413 1633 00 66S02B 192S02 304 7080 25 134 1040 76 504 6009 00 131 7050 02 131 6660 10 474 6001 00 28S03E 197S09G 239S04 9S03 41S05 41S02 Serial no Description Motor Sprocket Screw Grub Motor Mounting (Rear) Bolt Nut Washer, spring Motor Mounting (Front) Bolt Nut Washer, spring Packers Start Mounting Bracket Back Plate Retainer Bolt Nut Washer, spring Screw countersunk Nut Washer, spring Back Plate Engine Housing Stay Washer, flat Pin split Chain Guard Bolt Nut Washer, spring Guard Over Sprocket Bolt Bolt Nut Washer, spring Housing Lid Screw set Nut, lock Parallel Key Roller Chain Warning Label Conduit Coupling Starter Bolt Screw set Nut Nut Washer, spring Washer, spring C-5 Qty 1 1 1 2 2 2 1 2 2 2 1 Set 1 2 4 4 4 2 2 2 1 1 1 1 1 4 4 4 1 2 2 4 4 1 2 2 1 1 2 1 2 1 2 2 2 2 2 2 C5 ELECTRIC 3PH GUARDS & DRIVE ASSEMBLY C5 ELECTRIC 3 PHASE GUARD & DRIVE ASSEMBLY Item Part no 18 19 20 21 22 23 24 25 25A 25B 25C 26 131 5700 16 208 8700 00 133 2700 00 131 4700 00 131 7310 00 131 2060 10 133 4700 00 202 4840 00 6S03C 9S03 41S05 504 9646 00 Serial no Description Reducing Socket Stop Button Locknet Brass Bush Conduit Coupling Stopping Plug 3 Phase Electric Motor (Metric) Bolt Nut Washer, spring Warning Label (not illustrated) C-5 Qty 1 1 4 2 1 2 1 1 4 4 4 1 C6 ELECTRIC 1PH GUARDS & DRIVE ASSEMBLY C6 ELECTRIC SINGLE PHASE GUARD & DRIVE ASSY Item Part no 1 1A 1B 2 2A 2B 2C 2D 2E 2F 3 4 4A 4B 5 5A 5B 5C 5D 5E 5F 6 6A 7 8 8A 8B 8C 9 9A 9B 9C 10 11 12 12A 12B 12C 13 13A 13B 13C 14 14A 14B 14C 15 513 1633 00 66S02B 192S02 513 1635 00 6S02EE 9S02 41S04 183S02D 9S02 41S04 513 1289 00 513 3019 00 10S02 44S01B 513 1292 00 6S02C 9S02 41S04 183S02D 9S02 41S04 513 2463 00 188S02B1 513 2464 00 513 2464 00 28S03D 9S03 41S05 513 2462 00 6S02EE 9S02 41S04 513 2465 397 4114 00 202 4920 00 6S03C 9S03 41S05 208 3033 01 14S02G 7S09 17S10 208 3033 00 14S02G 7S09 17S10 250 1700 01 Serial no Description Engine Housing Lid Screw set Nut lock Chain Guard Bolt Nut Washer, spring Screw countersunk Nut Washer, spring Back Plate Engine Housing Stay Washer, flat Pin, split Back Plate Retainer Bolt Nut Washer, spring Screw countersunk Nut Washer, spring Motor Pulley Screw Grub Motor Packers Switch Bracket Bolt Nut Washer, spring Belt Guard Bolt Nut Washer, spring Motor Packers Belt 1 Phase Electric Motor (Metric) Bolt Nut Washer, spring Starter (110 volts) Screw, countersunk Nut Washer, spring Starter (220 volts) Screw, countersunk Nut Washer, spring Cable Gland C-6 Qty 1 2 2 1 4 4 4 2 2 2 1 1 1 1 2 4 4 4 2 2 2 1 1 1 Set 1 2 2 2 1 2 2 2 2 1 1 4 4 4 1 2 2 2 1 2 2 2 1 C6 ELECTRIC 1PH GUARDS & DRIVE ASSEMBLY C6 ELECTRIC SINGLE PHASE GUARD & DRIVE ASSY Item Part no 16 17 18 19 20 21 21A 21B 21C 22 23 24 25 131 7050 02 131 2530 00 131 5701 63 133 3120 40 144 1830 00 143 2870 00 219S02E 7S10 17S01 205 3730 00 304 7080 25 504 6009 00 504 6946 00 Serial no Description Conduit Male Ends Reducers Locknuts Cable Brass Clip Screw, pan head Nut Washer, spring Plug (220 Volts Only) Parallel Key Warning Label Warning Label (not illustrated) C-6 Qty 1 2 2 3 1 1 2 2 2 1 1 3 1 C7 VILLIERS GUARDS & DRIVE ASSEMBLY C7 VILLIERS ENGINE GUARDS & DRIVE ASSEMBLY Item Part no 1 1A 1B 2 2A 2B 3 4 5 513 1633 00 66S02B 192S02 513 3019 00 82S03F 10S02 501 9366 00 300 2031 20 354 0600 00 5A 5B 6 7 7A 7B 7C 8 8A 8B 8C 9 9A 9B 9C 10 11 11A 11B 11C 11D 12 13 6S03E 95S03 134 1047 50 513 1289 00 183S02D 9S02 41S04 513 1635 00 183S02D 9S02 41S04 513 1292 00 69S02C 104S02 41S04 513 1275 00 513 2059 00 69S02C 69S02B 104S02 41S04 504 5009 00 504 6964 00 Serial no Description C-7 Qty Engine Housing Lid 1 Screw set 2 Nut lock 2 Engine Housing Stay 1 Bolt 1 Washer, flat 1 Engine Sprocket 1 Gib Head Key 1 Villiers MK12 (C12-02-22) 1 Petrol Engine, 3:1 reduction @12 o' clock Bolt 4 Nut, lock 4 Chain 1 Back Plate 1 Screw Countersunk 2 Nut 2 Washer, spring 2 Chain Guard 1 Screw Countersunk 4 Nut 4 Washer, spring 4 Back Plate Retainer 2 Bolt 4 Nut 4 Washer, spring 4 Engine Packers 1 Set Guard Over Sprocket 1 Bolt 2 Bolt 2 Nut 4 Washer, spring 4 Engine Warning Label 3 Safety Warning Label (not illustrated) 1 C8 PETTER AC1ZS GUARDS & DRIVE ASSEMBLY C8 PETTER AC1ZS GUARD AND DRIVE ASSEMBLY Item Part no 1 1A 1B 2 2A 2B 2C 2D 2E 2F 3 3A 3B 3C 4 4A 4B 4C 5 6 7 8 9 9A 9B 10 11 12 13 14 14A 14B 15 15A 15B 16 17 18 513 2846 00 66S02A 192S02 513 1648 00 66S02BB 104S02 41S04 66S02BB 104S02 41S04 513 2558 00 66S02BB 104S02 41S04 513 2847 00 66S02BB 104S02 41S04 513 2500 00 513 1453 00 513 2848 00 513 2849 00 513 3019 00 10S02 44S01B 504 6009 00 354 0510 04 134 1048 20 300 2041 20 411411035 10S65 61S04 411411235 267S07 61S05 243 9020 10 241 9020 00 354 0741 50 Serial no C-8 Description Mod. To Engine Housing Lid Screw set Nut lock Engine Housing Screw set Nut Washer, spring Screw set Nut Washer, spring Drive Chain Guard Screw set Nut Washer, spring Guard Over Sprocket Screw set Nut Washer, spring Engine Sprocket Engine Packers Mounting Block Blanking Plate Engine Housing Stay Washer, flat Pin split Label - Engine Housing Lid Warning Plug Roller Chain Gib Head Key Studs Washer, flat Nut Binx Studs Washer, flat Nut Binx Hex Nipple Socket Petter AC1ZS Diesel Engine Qty 1 2 2 1 8 8 8 2 2 2 1 2 2 2 1 2 2 2 1 1 Set 2 1 1 1 1 2 1 1 1 4 4 4 4 4 4 1 1 1 C9 LISTER LD1 & LR1 GUARDS & DRIVE ASSEMBLY C9 LISTER LD & LR1 GUARDS & DRIVE ASSEMBLY Item Part no 5 5A 5B 5C 13 13A 13B 13C 14 14A 14B 14C 15 16 16A 16B 16C 17 18 19 20 21 22 23 23A 23B 24 25 26 47 47A 47B 47C 74 74A 74B 74C 75 75A 75B 75C 513 1355 00 66S02C 104S02 41S04 513 1352 00 66S02BB 104S02 41S04 513 1636 00 66S02BB 104S02 41S04 513 1354 00 66S02C 104S02 41S04 72S04 240708000 513 1630 00 513 1637 00 513 1453 00 502783500 11S05L 61S05 267S07 513 1335 00 134104082 300107160 332 1190 00 82S03F 83S03 41S02 513 2060 00 66S02BB 104S02 41S04 513 1353 00 66S02A 104S02 41S04 504 5009 00 504 6964 00 Serial no Description C-9 Qty Engine Housing Stay 1 Bolt 1 Nut 1 Washer, spring 1 Engine Housing Back Plate 1 Screw set 14 Nut 14 Washer, spring 14 Guard Over Chain 1 Screw set 4 Nut 4 Washer, spring 4 Engine, Lister LD1/LR1 1 Engine Housing Lid 1 Screw set 2 Nut 2 Washer, spring 2 Nut, Back Exhaust Pipe 1 Elbow 1 Pipe, Exhaust 1 Bracket, Support Exhaust 1 Packers, Engine 1set Clearance, Packers Engine 2 Screw set 4 Nut, binx 4 Washer, flat 8 Sprocket, Engine, 17 teeth 1 Chain 1 Key 1 Reflector, warning 1 Screw set 3 Nut 3 Washer, spring 3 Guard Over Chain 1 Screw set 4 Nut 4 Washer, spring 4 Hinge Strip, Housing Lid 2 Bolt 6 Nut 6 Washer, spring 6 Engine Warning Label (not illustrated) 3 Safety Warning Label (not illustrated) 1 CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm