aerospace climate control electromechanical filtration fluid & gas handling hydraulics pneumatics process control sealing & shielding Starlette Plus & PoleStar Smart® DRD Series Energy Saving Refrigeration Air Dryers (10 - 3000 scfm) Starlette Plus & PoleStar Smart® Energy Saving Refrigeration Air Dryers The importance of compressed air as a provider of energy for modern industrial processes is widely known. What is often overlooked however is the need to provide quality treatment for this air. In fact, the air entering the system contains moisture which, when cooled, will turn into liquid water, causing extensive damage not only to the compressed air network, but also to the finished product. These costly contamination problems can be avoided by installing a Starlette Plus or PoleStar Smart® refrigeration dryer (ranging from 10 - 3000 scfm) package complete with Parker domnick hunter OIL-X EVOLUTION high efficiency filtration. Parker domnick hunter’s revolutionary SmartPack 3-in-1 heat exchanger (DRD10 - DRD175) features a 3-in-1 aluminum design with integral air connections. All models include an air-to-air freecooler, while the unique “slowflow” demister ensures perfect dewpoints whatever the operating conditions. Our SmartPack 4-in-1 heat exchanger (DRD200 and up) offers minimal pressure drops and class leading performance, and significantly increases the efficiency of the whole compressed air treatment process. The innovative SmartControl function (DRD265 and up) automatically and continuously adjusts dryer operation to the effective working conditions, minimizing operating costs and maximizing performances. Compressed air purification equipment must deliver uncompromising performance and reliability while providing the right balance of air quality with the lowest cost of operation. Many manufacturers offer products for the filtration and purification of contaminated compressed air, which are often selected only upon their initial purchase cost, with little or no regard for the air quality they provide, the cost of operation throughout their life or their environmental impact. When purchasing purification equipment, delivered air quality, the overall cost of ownership and the equipment’s environmental impact must always be considered. Benefits of Models DRD10 - DRD250 • • • • • “Plug and Play” design for easy installation (DRD10 - DRD150) Robust timed solenoid drain equals improved reliability (DRD15 - DRD250) Unique 3-in-1 heat exchanger Oversized demister separator resulting in excellent liquid removal over all operating conditions Oversized condenser to operate in ambients to 122˚F (50˚C) • • • • • Fan cycling All models incorporate a dewpoint indicator Extremely compact footprint Low pressure differential across dryer (1.45 psi average) c.ETL listed & CRN registered complete unit Benefits of Models DRD265 - DRD3000 • • • • • • • Optimum dewpoint levels for highest system performance Advanced patented design solutions Unique 4-in-1 SmartPack heat exchanger High reliability, easy to use and maintain Environmental, lowest real operating costs Dual mode integrated energy saving no loss level drain with back up timer drain with alarm Extremely low pressure drop design • • Crankcase heaters SmartControl energy saving function • Advanced compliant scroll compressor • Oversized condenser to operate in ambient to 122˚F (50˚C) with prefilter 5 year warranty Third party performance verified by CAGI (DRD200 - DRD1000) c.ETL listed & CRN registered complete unit Dryers manufactured in facility certified to ISO9001 and ISO14001 by DNV. • • • • What is refrigeration drying? The use of refrigeration drying for compressed air treatment is tested and proven for many industrial applications. Dewpoints of 35˚F (1.7˚C) to 50˚F (10˚C) are suitable for many indoor applications where a general removal of bulk water and some vapor is sufficient for the end user’s process. Refrigeration dryers can be used at low pressures as well as high pressures and use no processed compressed air during the air treatment. Proper sizing factors must be used to determine the correct sized dryer for the application based on actual (or “worst case”) flow, operating temperature and operating pressure. Energy prices are a rising concern and a major cost to manufacturing facilities. Therefore, the refrigeration dryer has undergone many improvements to make them more energy efficient without sacrificing the quality of the air provided. Refrigeration dryers use a set of heat exchangers or a single heat exchanger (with chambers) first to pre-cool the air; second, to refrigerate the air to condense out moisture vapor; and last, to re-heat the air to prevent pipe sweating downstream. Direct Expansion dryers are a type of dryer where the compressed air and the refrigerant come into direct contact via the heat exchanger. While reliable and simple to use, they generally require that the unit continue to run regardless of actual compressed air flow through the dryer. Cycling dryers utilize a thermal mass as the means to absorb the heat from the compressed air. By chilling a thermal mass, a refrigerant compressor may turn off in times of low demand thereby saving energy by shutting off the refrigerant compressor. There is, however, an additional heat transfer (the thermal mass), so a small amount of additional cost may or may not offset the amount of money saved by shutting off the compressor. The use of refrigeration dryers is preferred: in the capacity range of 10 scfm to 30000 scfm inlet temperatures to 120˚F (48.9˚C) wide ranges of operating pressures indoor applications system with fluctuating conditions and demand Energy efficient and environmentally sound DRD Series is designed not only to minimize the use of compressed air and electricity in their operation, but also to significantly reduce the operational costs of the compressor by minimizing pressure loss. Minimal direct energy costs The SmartSave (DRD265 - DRD3000) control automatically and precisely adjusts energy consumption in response to actual operating conditions (air variability and seasonal changes), avoiding unnecessary waste. SmartControl controls the dryer operation via multiple sensors guaranteeing maximum savings and avoiding dewpoint surges. SmartPack’s all-in-one design and thermal insulation further enhance the overall energy-savings. Lowest full-load power consumption The most energy efficient air dryer on the market, under all operating conditions. Parker domnick hunter’s PoleStar Smart® (DRD265 - DRD3000) leads the market with the lowest full-load power consumption due to its oversized heat exchanger, compliant scroll compressors, R407C environmentally friendly refrigerant and direct operation, avoiding the increased energy consumption of thermal mass-type dryers. Parker domnick hunter’s DRD Series consumes less energy at full load and saves more energy at partial loads. Electrical consumption usually accounts for around 50% of the air dryer’s total cost over a five-year period. R134a refrigerant is standard on DRD10 - DRD175. Reduced indirect costs Electricity required by the compressor to compensate for pressure drops in the air dryer accounts for around 25% of its total cost over 5 years. Parker domnick hunter’s DRD Series offers average pressure drops which are about one half those of conventional systems. The air compressor requires additional energy to offset the drop in compressed air pressure caused by traditional condensate drains. Zero air loss drains, standard in DRD265 - DRD3000 automatically adjusts its drainage pattern to avoid compressed air loss thereby saving energy. Lowest Differential Pressure Parker domnick hunter DRD Series dryers have an average of 2.0 psid versus the industry average of 5.0 psid. Example: 500 scfm dryer operating, 8760 hours per year Cost of Power Savings Realized $0.05 per KW = $546 per year $0.10 per KW = $1091 per year $0.15 per KW = $1638 per year Reduced CO2 Emissions Many countries worldwide are looking closely at their manufacturing industries in an effort to reduce the amount of harmful greenhouse gases released into the atmosphere. The use of electricity has a direct impact on the generation and release of CO2. By significantly reducing the energy consumption of its products, Parker domnick hunter can help you reduce your carbon footprint and protect the environment. Environmentally Friendly Montreal Protocol compliant R134a & R407C refrigerants allow for zero ozone depletion, low global warming potential and low refrigerant charge. Smart technology: the benefits SmartPack Heat Exchanger provides less than 2 psi pressure drop 4-in-1 SmartPack (DRD200 - DRD3000) 3-in-1 SmartPack (DRD10 - DRD175) The SmartPack (patent pending) heat exchanger features an extremely robust, allin-one aluminum design, with no interconnecting tubing. The flow path of the heat exchanger has been designed in order to optimize its performances. In particular, large volumes allow low air velocity through the heat exchanger section, resulting in high exchange efficiency and low pressure drops. Pressure drops are further improved thanks to the absence of interconnecting pipes through the different sections of the heat exchanger and to a straight forward path of the compressed air flow with smooth and minimum changes of flow directions. Optional Smart BMS Interface (DRD265 - DRD3000) Simple BMS interface includes: RS485 serial card provides direct communication to Modbus. Requires no gateway or A.N.I. Provides visualization of dewpoint, alarm conditions and service indication. Provides remote control of the dryer including on/off and alarm reset (depending on actual alarm) Dual Mode Zero Air Loss Drain (DRD265 -DRD3000) The drainage chamber is integrated into the heat exchanger while the valve mechanism is fitted in an easily accessible drain niche. The Zero Air Loss Drain continuously adjusts itself to the actual working conditions, ensuring zero air loss and a notable reduction in system power consumption. An innovative control system continuously monitors for fault situations. If a fault does occur, an alarm is signaled and the drain switches to conventional timed solenoid drain operation. The dual mode circuitry ensures maximum reliability. Float Drain is standard on DRD10; Timed Solenoid Drain on DRD15 - DRD250. SmartControl with SmartSave Cycling DRD265 - DRD3000 5 Year Wa all y on t n a r r The multifunction SmartControl (DRD265 - DRD3000) provides a versatile platform for user interface and SmartSave Cycling (if enabled). The innovative SmartSave (patent pending) Cycling Control continuously monitors the demand placed on the dryer. At conditions of low demand the refrigerant compressor is cycled off to save energy. A sophisticated algorithm continuously adapts the operation of the dryer for optimum energy efficiency while minimizing the dewpoint spikes common to traditional thermal mass dryers. DRD10 - DRD175 includes on/off switch, power on light and 3 stage dewpoint indicator. DRD200 - DRD250 includes main switch, high/low dewpoint, warning light, push to test drain button and service due light. s model Compliant Scroll Compressors Parker domnick hunter DRD Series features Compliant Scroll compressors, offering energy savings of 20% when compared with piston compressors. The ability to tolerate liquid returns coupled with 50% less moving parts render them nearly indestructible and highly reliable. Low vibration levels increase overall refrigeration circuit longevity. OIL-X EVOLUTION, add to your savings Any restriction to airflow within a filter housing and element will reduce the system pressure. To generate compressed air, large amounts of electrical energy are consumed, therefore any pressure lost within the system can be directly converted into a cost for wasted energy. The higher the pressure loss, the higher the energy costs. In order to build upon the low pressure drop of Starlette Plus and PoleStar Smart®, not just any compressed air filter will do. Providing an optimal flow path for the compressed air through the filter housing and element is key to reducing system operating costs. OIL-X EVOLUTION die-cast filters optimized flow path from patented Aerospace Flow Management System Pressure loss in a compressed air filter is a combination of fixed pressure losses and incremental pressure losses. Fixed pressure losses are derived from the filter housing and the interface between the filter housing and filter element. Inlet Incremental pressure losses are directly related to the filter element as it blocks up with contamination. In most filters, high operational costs can be attributed to a poorly designed airflow path within the filter housing element and poorly selected filtration media. In addition to this, the high differential pressure “change points” recommended by many filter manufacturers increase operational costs even further. Outlet “Bell mouth” housing inlet & full flow inlet conduit Smooth 90° elbow & aerospace turning vanes Flow distributor Conical flow diffuser Deep bed pleating Deep bed pleating reduces the air flow velocity within the filtration media. This both improves filtration performance of the filter element and also reduces pressure losses. Specialist media treatment All OIL-X EVOLUTION coalescing and dust removal filter media includes a specialist treatment. This actively repels oil and water to ensure that coalesced liquid does not reduce the voids volume. Maintaining a high voids volume reduces the risk of premature blockage, system pressure losses and high energy consumption. Technical DRD10 - DRD3000 capacities are based upon: Ambient temperature: 100°F (38°C) Inlet temperature: 100°F (38°C) Inlet pressure: 100 psi g (7 bar g) For flow rates at other conditions, please contact Parker domnick hunter for correct sizing. Model Nominal Capacity (scfm) DRD10 DRD15 DRD25 DRD35 DRD50 DRD75 DRD100 DRD125 DRD150 DRD175 DRD200 DRD250 DRD265 DRD325 DRD400 DRD500 DRD700 DRD800 DRD1000 DRD1200 DRD1600 DRD2000 DRD2400 DRD3000 10 15 25 35 50 75 100 125 150 175 200 250 265 325 400 500 700 800 1000 1200 1600 2000 2400 3000 Dimension ins (mm) Air Connections L ½” NPT - F ½” NPT - F ½” NPT - F ½” NPT - F ¾” NPT - F ¾” NPT - F ¾” NPT - F 1½” NPT - F 1½” NPT - F 1½” NPT - F 1½” NPT - F 1½” NPT - F 2” NPT - F 2” NPT - F 2" NPT - F 2" NPT - F 3" NPT - M 3” NPT - M 3” NPT - M 3” NPT - M 4” Flg 6” Flg 6” Flg 6” Flg 17.7 (450) 17.7 (450) 19.7 (500) 19.7 (500) 20.5 (520) 20.5 (520) 20.5 (520) 21.8 (555) 21.8 (555) 21.8 (555) 22 (559) 41 (1041) 28 (711) 28 (711) 28 (711) 28 (711) 32 (813) 32 (813) 32 (813) 40 (1016) 40 (1016) 40 (1016) 40 (1016) 40 (1016) H W 8.3 (210) 8.3 (210) 8.3 (210) 8.3 (210) 8.9 (225) 8.9 (225) 8.9 (225) 16.7 (425) 16.7 (225) 16.7 (225) 28 (711) 28 (711) 41 (1041) 41 (1041) 41 (1041) 41 (1041) 46 (1168) 46 (1168) 46 (1168) 43 (1092) 71 (1803) 71 (1803) 71 (1803) 71 (1803) 17.7 (450) 17.7 (450) 19.7 (500) 19.7 (500) 20.5 (520) 20.5 (520) 20.5 (520) 21.8 (555) 21.8 (555) 21.8 (555) 37 (990) 42 (1067) 42 (1067) 42 (1067) 42 (1067) 42 (1067) 52 (1321) 52 (1321) 52 (1321) 67 (1702) 68 (1727) 68 (1727) 68 (1727) 81 (2057) Weight lbs kg 42 42 52 52 58 68 77 115 128 132 183 287 320 320 320 342 529 529 551 816 1279 1477 1521 1609 19 19 24 24 27 31 35 52 58 60 83 130 145 145 145 155 240 240 250 370 580 670 690 730 Primary Voltages 115V/1Ph/60Hz 115V/1Ph/60Hz 115V/1Ph/60Hz 115V/1Ph/60Hz 115V/1Ph/60Hz 115V/1Ph/60Hz 115V/1Ph/60Hz & 230V/1Ph/60Hz 115V/1Ph/60Hz & 230V/1Ph/60Hz 115V/1Ph/60Hz & 230V/1Ph/60Hz 230V/1Ph/60Hz 230V/1Ph/60Hz 230V/3Ph/60Hz & 460V/3Ph/60Hz 230V/3Ph/60Hz & 460V/3Ph/60Hz 230V/3Ph/60Hz & 460V/3Ph/60Hz 230V/3Ph/60Hz & 460V/3Ph/60Hz 230V/3Ph/60Hz & 460V/3Ph/60Hz 230V/3Ph/60Hz & 460V/3Ph/60Hz 230V/3Ph/60Hz & 460V/3Ph/60Hz 460V/3Ph/60Hz 460V/3Ph/60Hz 460V/3Ph/60Hz 460V/3Ph/60Hz 460V/3Ph/60Hz 460V/3Ph/60Hz Recommended Recommended AfterFilter PreFilter AO-010CNFX AO-010CNFX AO-015CNFI AO-015CNFI AO-020DNFI AO-025DNFI AO-025DNFI AO-025ENFI AO-030GNFI AO-030GNFI AO-030GNFI AO-035GNFI AO-035GNFI AO-035GNFI AO-040HNFI AO-045HNFI AO-050JNFI AO-050JNFI AO-055JNFI AO-055JNFI AO-2250ODFI AO-2250ODFI AO-2300ODFI AO-2350PDFI AA-010CNFX AA-010CNFX AA-015CNFI AA-015CNFI AA-020DNFI AA-025DNFI AA-025DNFI AA-025ENFI AA-025ENFI AA-030GNFI AA-030GNFI AA-035GNFI AA-035GNFI AA-035GNFI AA-040HNFI AA-045HNF AA-050JNFI AA-050JNFI AA-055JNFI AA-055JNFI AA-2250ODFI AA-2250ODFI AA-2300ODFI AA-2350PDFI 575V/3Ph/60Hz available upon request, please contact factory. - (DRD250 - DRD3000) Air-cooled as standard. Water-cooled available (DRD700 - DRD3000) Technical data - Models DRD10 - DRD175 Technical data - Models DRD200 - DRD3000 Maximum ambient temperature: 122°F (50°C) Maximum ambient temperature: 122°F (50°C) 149°F (65°C) Maximum inlet temperature: 149°F (65°C) Minimum ambient temperature: 41°F (5°C) Minimum ambient temperature: 41°F (5°C) Maximum pressure: 232 psi g (16 bar g) Maximum pressure: 203 psi g (14 bar g) Refrigerant: R134a Refrigerant: R407C Maximum inlet temperature: Flow correction factors To obtain dryer capacity at new conditions, multiply nominal capacity x C1 x C2 x C3. Models DRD10 - DRD175 Models DRD200- DRD3000 Ambient Temperature (C1) Ambient Temperature (C1) ˚F ˚C Factor 60 16 1.34 70 21 1.26 80 27 1.17 90 32 1.09 100 38 1.00 110 43 0.91 ˚F ˚C Factor 120 49 0.82 90 32 1.24 100 38 1.00 110 43 0.81 120 49 0.67 140 60 0.45 149 65 0.44 80 6 0.93 100 7 1.00 125 9 1.07 150 10 1.12 175 12 1.16 ˚F ˚C Factor 60 4 0.83 90 32 1.05 100 38 1.00 110 43 0.94 120 49 0.79 100 38 1.00 110 43 0.82 120 49 0.68 130 54 0.56 140 60 0.46 80 6 0.93 100 7 1.00 125 9 1.07 150 10 1.12 175 12 1.16 122 50 0.71 90 32 1.22 Inlet Pressure (C3) Inlet Pressure (C3) psi g bar g Factor 80 27 1.15 Inlet Temperature (C2) Inlet Temperature (C2) ˚F ˚C Factor 70 21 1.22 200 14 1.19 230 16 1.22 psi g bar g Factor 60 4 0.83 200 14 1.19 Worldwide Manufacturing Locations Purification, Dehydration and Filtration Division 4087 Walden Avenue Lancaster, NY 14086 T 716 686 6400, F 877 857 3800 Sales Offices 5900-B Northwoods Parkway Charlotte, NC 28269 T 716 686 6400, F 877 857 3800 160 Chisholm Drive Milton, Ontario L9T 3G9 Canada T 905 693 3000, F 905 876 1958 www.parker.com/pdf North America Parker Hannifin Corporation Filtration Group Global Headquarters 6035 Parkland Boulevard Cleveland, OH 44124-4141 T 216 896 3000, F 216 896 4021 www.parker.com Compressed Air Treatment Filtration & Separation/Balston 242 Neck Road Haverhill, MA 018350723 T 978 858 0505, F 978 858 0625 www.parker.com/balston Filtration & Separation/Finite 500 Glaspie Street, PO. Box 599 Oxford, MI 483715132 T 248 628 6400, F 248 6281850 www.parker.com/finitefilter Engine Filtration & Water Purification Racor 3400 Finch Road, PO Box 3208 Modesto, CA 95353 T 209 521 7860, F 209 529 3278 www.parker.com/racor Racor 850 North West St., PO Box 6030 Holly Springs, MS 38635 T 662 252 2656, F 662 274 2118 www.parker.com/racor Racor 302 Parker Drive Beaufort, SC 29906 T 843 846 3200, F 843 846 3230 www.parker.com/racor Racor -- Village Marine Tec. 2000 West 135th Street Gardena, CA 90249 T 310 516 9911, F 310 538 3048 www.villagemarine.com Hydraulic Filtration Hydraulic Filter 16810 Fulton County Road #2 Metamora, OH 435409714 T 419 644 4311, F 419 644 6205 www.parker.com/hydraulicfilter Process Filtration Process Advanced Filtration 2340 Eastman Avenue Oxnard, CA 93030 T 805 604 3400, F 805 604 3401 www.parker.com/processfiltration Europe Compressed Air Treatment domnick hunter Industrial Dukesway, Team Valley Trading Estate Gateshead,Tyne & Wear England NE11 OPZ T +44 (0) 191 402 9000, F +44 (0) 191 482 6296 www.domnickhunter.com Hiross Zander Padova Business Unit Strada Zona Industriale 4 35020 S. Angelo di Piove Padova, Italy T +39 049 9712 111, F +39 049 9701 911 www.dh-hiross.com Hiross Zander Essen Business Unit Zander Aufbereitungstechnik GmbH Im Teelbruch 118 D-45219 Essen, Germany T +49 2054 9340, F +49 2054 934164 www.zander.de Parker Gas Separations Oude Kerkstraat 4 P O Box 258 4870 AG Etten- Leur, Netherlands T +31 76 508 5300, F +31 76 508 5333 Engine Filtration & Water Purification Racor Shaw Cross Business Park Churwell Vale Dewsbury, WF12 7RD England T +44 (0) 1924 487000, F +44 (0) 1924 487038 www.parker.com/rfde Racor Research & Development Parker Hannifin GmbH & Co KG Inselstrasse 3 – 5 70327 Stuttgart Germany T +49 (0)711 7071 290-0, F +49 (0)711 7071 290 -70 www.parker.com/racor Asia Pacific Australia 9 Carrington Road, Castle Hill NSW 2154, Australia T +61 2 9634 777, F +61 2 9899 6184 www.parker.com/australia China 280 YunQiao Road JinQiao Export Processing Zone Shanghai 101206 China T +86 21 5031 2525, F +86 21 5834 3714 www.parker.com/china India Plot EL 26, MIDC, TTC Industrial Area Mahape, Navi Mumbai 400 709 India T +91 22 5613 7081, 82, 83, 84, 85 F +91 22 2768 6618 6841 www. parker.com/india Japan 626, Totsuka-cho, Totsuka-ku Yokohama-shi, 244-0003 Japan T +81 45 870 1522, F +81 45 864 5305 www.parker.com/japan Korea 1-C Block, Industrial Complex of Jangan, 615-1, Geumui-Ri Jangan-Myeon, Hwaseong-City Gyeonggi-Do, Korea T +82 31 359 0771, F +82 31 359 0770 www.parker.com/korea Singapore No. 11 4th Chin Bee Road Jurong Town, Singapore 619702 T +65 6887 6330, F +65 6261 4929 www.parker.com/singapore Thailand 1023 3rd Floor, TPS Building Pattanakam Road, Suanluang, Bangkok 10250 Thailand T +66 2717 8140, F +66 2717 8148 www.parker.com/thailand Hydraulic Filtration Hydraulic Filter Stieltjesweg 8, 6827 BV P.O. Box 5008 6802 EA Arnhem, Holland T +31 26 3760376, F +31 26 3643620 www.parker.com/eurofilt Latin America Parker Comercio Ltda. Filtration Division Estrada Municipal Joel de Paula 900 Eugenio de Melo, Sao Jose dos Campos CEP 12225390 SP Brazil T +55 12 4009 3500, F +55 12 4009 3529 www.parker.com/br Urjala Operation, Finn Filter Salmentie 260 31700 Urjala as Finland T +358 20 753 2500, F +358 20 753 2501 www.parker.com/fi Pan American Division - Miami 7400 NW 19th Street, Suite A Miami, FL 33128 T 305 470 8800 F 305 470 8808 www.parker.com/panam Condition Monitoring Center Brunel Way Thetford, Norfolk IP 24 1HP England T +44 1842 763299, F +44 1842 756300 www.parker.com/cmc Africa Parker Hannifin Africa Pty Ltd Parker Place, 10 Berne Avenue, Aeroport Kempton Park, 1620 South Africa T +27 11 9610700, F +27 11 3927213 www.parker.com/eu Process Filtration domnick hunter Process Durham Road, Birtley Co. Durham, DH3 2SF England T +44 (0) 191 410 5121, F +44 (0) 191 410 5312 www.domnickhunter.com ©2011 Parker Hannifin Corporation Catalog: DRD Rev 000 NA 05/2011