KisanKraft TM Warranty Certificate (DEALER COPY) Product PETROL START KEROSENE RUN ENGINE KisanKraftTM Invoice Date Brand KisanKraft KisanKraftTM Invoice No. Model KK-GE-100 KK-GE-160 KK-GE-200 WARRANTY PERIOD 6 MONTHS FOR THE SPECIFIED PERIOD FROM THE DATE OF SALE OR WHICHEVER IS EARLIER. DELIVERY Dealer’s Invoice Date Dealer’s Invoice No. Buyer’s Info (Name, Address, Phone, etc.): Dealer’s Stamp (Address, Phone, TIN, etc.): Buyer’s Sign Dealer’s Sign What is covered: KisanKraft Machine Tools Private Limited and its manufacturers warrant this product to be free from defects in material or workmanship. All parts defective in material and workmanship are covered. This warranty will only cover defects arising under normal usage. This warranty is limited to repair or replacement by KisanKraft Machine Tools Private Limited or its manufacturers at the premises of Authorized Dealers, of such parts as appear to KisanKraft or its manufacturers, upon inspection, to be defective in material and/or workmanship. KisanKraft or its manufacturers make no warranty with respect to trade accessories not manufactured or sold by them. What is not covered: The warranty shall become null and void and neither KisanKraft Machine Tools Private Limited nor any of its manufacturers, nor its authorized dealers assumes any responsibility, if the failure was caused by the following: (1) Operation of product with incorrect fuel or lubricants, (2) Incorrect usage of machine or misuse, (3) Lack of maintenance, (4) Negligence, (5) Accident or physical damage, (6) Repairs made by unauthorized parties and/or with unauthorized parts, (7) Improper set up, adjustments, tampering or altered products This warranty is null & void, if you fail to register the warranty with KisanKraft by sending the KisanKraft Copy with dealer’s stamp. KisanKraft Machine Tools Private Limited : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 1 of 52 KisanKraft TM Warranty Certificate (DEALER COPY) Important: (1) Normal maintenance and adjustments to the product is the responsibility of the customer. (2) Normal wear and tear is not covered under warranty (3) Rubber/plastic parts and consumables such as blades, clutch and clutch-bell, spark-plugs, nylon line, air-filters, fuel-filters, oil seals etc. are not covered under the warranty. No Warranty On Electrical Motor / Electrical Parts Etc. Incidental / Consequential Loss: KisanKraft Machine Tools Private Limited or its manufacturers will not be liable for general damages, including bodily injuries, or for incidental or consequential damages including, but not limited to, loss of use, loss of profits, loss of production, expense of substitute equipment or other commercial loss or damage. Limitation of Liability: This limited warranty is in lieu of all other express warranties, obligations, or liabilities. Any implied warranties, obligations or liabilities, including, but not limited to, any implied warranty of merchantability shall be limited in duration to the applicable warranty period. Any action for breach of any warranty hereunder, including, but not limited to, any implied warranty of merchantability must be brought within the applicable warranty period. Modifications of Warranty: No agent, representative, dealer, or employee of KisanKraft Machine Tools Private Limited or any of its manufacturers has the authority to increase or alter the obligations of this warranty. Assignment / Transfer of warranty: The warranty cannot be assigned and shall not transfer if the product is resold by the first buyer. The above warranties are extended to the first end user (original purchaser), and no warranty is made, nor authorized to be made assignable on resale by the first end user. What you must do to obtain limited warranty service: To obtain performance of any obligation under this warranty for failure during the applicable warranty period, deliver the defective product, to the nearest Authorized Dealer. KisanKraft Machine Tools Private Limited, its manufacturers and its dealers reserve the right to inspect the claimed defective part(s) to determine if the malfunction is the result of a defect covered by this warranty. Please note that the decision of KisanKraft Machine Tools Pvt Ltd with respect to any warranty claim is final. Receipt is required for availing warranty services Jurisdiction: All disputes are subject to Bangalore court’s jurisdiction. Our Products ChainsawsBrush Cutters and AccessoriesHarvesters Engines and Water PumpsHand Tools Garden Tools Cultivators and AccessoriesSprayers and Accessories Transplanter and Post Hole Digger Milking Machines This warranty is null & void, if you fail to register the warranty with KisanKraft by sending the KisanKraft Copy with dealer’s stamp. KisanKraft Machine Tools Private Limited : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 2 of 52 KisanKraft TM ENGINE-KEROSENE KK-GE-100 /160 / 200 Operation manual (Engine-Petrol Start Kerosene Run) KK-GE-100 KisanKraft Machine Tools Pvt. Ltd. Sri Huchhanna Tower, #4,1st Main,7-A Cross, Maruthi Layout, Dasarahalli, HAF Post, Hebbal, Bangalore 560024,Karnataka,INDIA ♦ Bangalore (HO) ♦ Ahmedabad ♦ Bhopal ♦ Bhubaneswar ♦ Coimbatore ♦ ♦ Ernakulam ♦ Guwahati ♦ Mandi-HP ♦ Patna ♦ Hinudpur ♦ Hubli ♦ Hyderabad ♦ ♦ Jaipur ♦ Karnal ♦ Kolkata ♦ Lucknow ♦ Nagpur ♦ Pune ♦ Raipur ♦ Shimla ♦ : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 3 of 52 KisanKraft : www.kisankraft.com TM ENGINE-KEROSENE KK-GE-100 /160 / 200 : info@kisankraft.com : +91.80. 22178200 Page 4 of 52 KisanKraft TM ENGINE-KEROSENE KK-GE-100 /160 / 200 CONTENTS BEFORE GETTING STARTED .............................................................. 8 SAFETY INSTRUCTIONS .................................................................... 8 ENGINE COMPONENTS .................................................................... 9 OPERATION .................................................................................. 10 Pre-Operation Checks ................................................................ 10 Starting the Engine (COLD START): ............................................. 12 Starting the Engine (HOT START): ............................................... 14 Stopping the Engine:.................................................................. 15 MAINTENANCE ............................................................................. 16 STORAGE ...................................................................................... 18 TECHNICAL SPECIFICATIONS .......................................................... 19 TROUBLE SHOOTING ..................................................................... 20 PARTS DIAGRAM & PARTS LIST-KK-GE-100 ..................................... 21 PARTS DIAGRAM & LIST-KK-GE-160/200 ........................................ 34 : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 5 of 52 KisanKraft TM Warranty Certificate (CUSTOMER COPY) Product PETROL START KEROSENE RUN ENGINE KisanKraftTM Invoice Date Brand KisanKraft KisanKraftTM Invoice No. Model KK-GE-100 KK-GE-160 KK-GE-200 WARRANTY PERIOD 6 MONTHS FOR THE SPECIFIED PERIOD FROM THE DATE OF SALE OR DELIVERY WHICHEVER IS EARLIER. Dealer’s Invoice Date Dealer’s Invoice No. Buyer’s Info (Name, Address, Phone, etc.): Dealer’s Stamp (Address, Phone, TIN, etc.): Buyer’s Sign Dealer’s Sign What is covered: KisanKraft Machine Tools Private Limited and its manufacturers warrant this product to be free from defects in material or workmanship. All parts defective in material and workmanship are covered. This warranty will only cover defects arising under normal usage. This warranty is limited to repair or replacement by KisanKraft Machine Tools Private Limited or its manufacturers at the premises of Authorized Dealers, of such parts as appear to KisanKraft or its manufacturers, upon inspection, to be defective in material and/or workmanship. KisanKraft or its manufacturers make no warranty with respect to trade accessories not manufactured or sold by them. What is not covered: The warranty shall become null and void and neither KisanKraft Machine Tools Private Limited nor any of its manufacturers, nor its authorized dealers assumes any responsibility, if the failure was caused by the following: (1) Operation of product with incorrect fuel or lubricants, (2) Incorrect usage of machine or misuse, (3) Lack of maintenance, (4) Negligence, (5) Accident or physical damage, (6) Repairs made by unauthorized parties and/or with unauthorized parts, (7) Improper set up, adjustments, tampering or altered products This warranty is null & void, if you fail to register the warranty with KisanKraft by sending the KisanKraft Copy with dealer’s stamp . KisanKraft Machine Tools Private Limited : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 6 of 52 KisanKraft TM Warranty Certificate (CUSTOMER COPY) Important: (1) Normal maintenance and adjustments to the product is the responsibility of the customer. (2) Normal wear and tear is not covered under warranty.(3) Rubber/plastic parts and consumables such as blades, clutch and clutchbell, spark-plugs, nylon line, air-filters, fuel-filters, oil seals etc. are not covered under the warranty. No Warranty On Electrical Motor / Electrical Parts Etc. Incidental / Consequential Loss: KisanKraft Machine Tools Private Limited or its manufacturers will not be liable for general damages, including bodily injuries, or for incidental or consequential damages including, but not limited to, loss of use, loss of profits, loss of production, expense of substitute equipment or other commercial loss or damage. Limitation of Liability: This limited warranty is in lieu of all other express warranties, obligations, or liabilities. Any implied warranties, obligations or liabilities, including, but not limited to, any implied warranty of merchantability shall be limited in duration to the applicable warranty period. Any action for breach of any warranties hereunder, including, but not limited to, any implied warranty of merchantability must be brought within the applicable warranty period. Modifications of Warranty: No agent, representative, dealer, or employee of KisanKraft Machine Tools Private Limited or any of its manufacturers has the authority to increase or alter the obligations of this warranty. Assignment / Transfer of warranty: The warranty cannot be assigned and shall not transfer if the product is resold by the first buyer. The above warranties are extended to the first end user (original purchaser), and no warranty is made, nor authorized to be made assignable on resale by the first end user. What you must do to obtain limited warranty service: To obtain performance of any obligation under this warranty for failure during the applicable warranty period, deliver the defective product, to the nearest Authorized Dealer. KisanKraft Machine Tools Private Limited, its manufacturers and its dealers reserve the right to inspect the claimed defective part(s) to determine if the malfunction is the result of a defect covered by this warranty. Please note that the decision of KisanKraft Machine Tools Pvt Ltd with respect to any warranty claim is final. Receipt is required for availing warranty services Jurisdiction: All disputes are subject to Bangalore court’s jurisdiction. Our Products ChainsawsBrush Cutters and AccessoriesHarvesters Engines and Water PumpsHand Tools Garden Tools Cultivators and AccessoriesSprayers and Accessories Transplanter and Post Hole Digger Milking Machines This warranty is null & void, if you fail to register the warranty with KisanKraft by sending the KisanKraft Copy with dealer’s stamp . KisanKraft Machine Tools Private Limited : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 7 of 52 KisanKraft TM ENGINE-KEROSENE KK-GE-100 /160 / 200 BEFORE GETTING STARTED Thank you for your purchase and use of our products. In order to avoid accidents or injury, please read this manual carefully before using the machine. After reading, preserve it for further reference. SAFETY INSTRUCTIONS 1. Please do not use this engine inside an enclosed area. Ensure adequate ventilation while Engine is in operation. CAUTION: Exhaust contains POISONOUS Carbon Mono Oxide gas 2. To prevent fire hazard, please keep the Engine in operation at least 1-meter (3 feet) away from Combustible or Inflammable materials, buildings and equipment. 3. When refueling you must STOP the Engine. Please do not smoke near Engine. Wipe the spilled fuel after refueling. CAUTION: Spilled fuel is a fire hazard. 4. Do NOT cover the Engine when 5. Do NOT connect any pipe to exhaust muffler! 6. Do NOT tilt the Engine more than 21 degrees. in operation! : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 8 of 52 KisanKraft TM ENGINE-KEROSENE KK-GE-100 /160 / 200 ENGINE COMPONENTS KK-GE-100/160 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. Recoil Starter Engine Switch Fuel Tank Kerosene Tank Cap Petrol Tank Cap Spark Plug Oil Alert Lamp PTO Shaft Engine Oil Filter Cap Engine Oil Drain Bolt Air Cleaner Choke Muffler Fuel Cock Throttle Weaver Drain Cock KK-GE-200 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. Throttle Lever Engine Drain Bolt Drain Cock Choke Rod Air Cleaner Petrol Tank Cap Kerosene Tank Cap Fuel Cock Engine Oil Filter Cap Engine Switch Spark Plug P.T.O. Shaft Muffler Fuel Tank Recoil Starter : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 9 of 52 KisanKraft TM ENGINE-KEROSENE KK-GE-100 /160 / 200 OPERATION Pre-Operation Checks Oil Level: Please check the Engine Oil Level by putting the engine on a flat surface If the oil level looks low, please check the Oil Level. Add oil to the recommended level Remember to tighten the Oil cap! Recommended Engine Oil If the OIL level in crankcase falls below a safe limit, then Oil Alert level system will automatically turn off the Engine. SAE 10W-40 or SAE 20W-40 API Classification: SF Minimum NOTE: The Engine will not start if the Oil Alert Level System has turned off the Engine. You will need to fill OIL to the recommended level, before you can restart the Engine. : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 10 of 52 KisanKraft TM ENGINE-KEROSENE KK-GE-100 /160 / 200 Fuel Level: Check the fuel level before starting the Engine. Add fuel, if the level is low Fill fuel to the shoulder of fuel filter. CAUTION: (1) Do not put Kerosene in Petrol tank, otherwise Engine will be very hard to start. (2) Do not put Petrol with Oil-mixed in it. (3) Do not put dirty, contaminated fuel Air Filter: Open Air-cleaner cover and remove the air cleaner element. Check for dust/dirt in the air filter. If it is dirty you should clean it as shown below. : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 11 of 52 KisanKraft TM ENGINE-KEROSENE KK-GE-100 /160 / 200 Clean air filter element and refit it in the Air-filter of the engine. Starting the Engine (COLD START): 1. 2. 3. 4. 5. Turn the Engine switch to ON position Put the choke in the shown position. Turn the Drain Cock to ON position and drain the Kerosene from the carburetor. Turn the Drain Cock to OFF position after you have drained the Kerosene. Return the Kerosene to the Kerosene Tank. : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 12 of 52 KisanKraft TM 6. Turn the Fuel Cock to START / ON position 7. Increase the throttle (accelerator) level slightly Make sure that there is no (minimum) load attached to the Engine 8. ENGINE-KEROSENE KK-GE-100 /160 / 200 9. Pull the starter grip, until you feel the resistance 10. Then pull the rope fast 11. Do not leave the rope. Do not allow rope to snap back. 12. Return the rope slowly, by hand, to the recoil starter 13. Turn the fuel cock to RUN position. 14. Close the choke as indicated on the Engine. : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 13 of 52 KisanKraft TM ENGINE-KEROSENE KK-GE-100 /160 / 200 Starting the Engine (HOT START): 1. 2. Turn the Engine switch to ON position Close the choke as indicated on the Engine 3. 4. Raise the throttle lever slightly Make sure that there is no (minimum) load attached to the Engine. 5. Turn the Fuel Cock to RUN / ON position. 6. Pull the starter grip, until you feel the resistance 7. Then pull the rope fast. 8. Do not leave the rope. Do not allow the rope to snap back. Return the rope slowly, by hand, to the recoil starter : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 14 of 52 KisanKraft TM ENGINE-KEROSENE KK-GE-100 /160 / 200 Stopping the Engine: 1. Move the throttle (accelerator) lever fully down. 2. Turn the Fuel Cock to STOP / OFF position 3. Turn the Engine switch to OFF position. NOTE: In case of emergency, in order to stop the engine just turn the switch to OFF position. : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 15 of 52 KisanKraft ENGINE-KEROSENE KK-GE-100 /160 / 200 TM MAINTENANCE Period Item Before Each Use Engine Oil Check Air Cleaner Check First Mont h Chang e Every 3Months Every 6Months 1Year 3Years Change Clean Check, Clean, Readjust Spark Plug Muffler Clean Cylinder Head Fuel Filter & Fuel Pipe Clean Clean Check , Readj ust Valves Chang e Important: Oil should be changed after first 20 hours of use. After that OIL should be changed every 100-hours of use. If you are in dusty environment, service more frequently Always use genuine spare parts and take it for servicing to authorized dealers. Oil Change: Remove Oil Filter cap Remove the drain bolt, and drain the old oil. : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 16 of 52 KisanKraft 1. 2. 3. TM ENGINE-KEROSENE KK-GE-100 /160 / 200 Tighten the drain bolt. Fill the new Recommended Oil to the maximum level (neck of the oil filler) Tighten the Oil Filler cap. Spark Plug: 1. 2. 3. Remove the Spark Plug Clean the carbon deposits Measure the gap – it should be 0.6-0.7 mm 4. If necessary, replace the spark plug Note: Always use genuine spare parts only. : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 17 of 52 KisanKraft ENGINE-KEROSENE KK-GE-100 /160 / 200 TM STORAGE 1. Drain the fuel from 2 fuel tanks 3. Remove the Oil Filter cap 5. Close the oil drain bolt and tighten it : www.kisankraft.com 2. Drain fuel from Carburetor 4. 6. : info@kisankraft.com Remove the drain bolt and drain the oil Fill new recommended oil to the max level : +91.80. 22178200 Page 18 of 52 KisanKraft 7. ENGINE-KEROSENE KK-GE-100 /160 / 200 TM Pull the recoil starter slowly until resistance is left 8. Pack it in a closed box and store it. TECHNICAL SPECIFICATIONS KK-GE-100 Engine Type KK-GE-200 KK-GE-160 4-Stroke, Air-cooled, 1-Cylinder, Side Valve Displacement 98 cc 196 cc 163 cc Bore x Stroke Compression Ratio Fuel 52 x 46 mm 68 x 54 mm 68 x 45 mm 4.8 : 1 4.5 : 1 6:1 Rated Power Petrol Start – Kerosene Run 0.7kW @ 3600 RPM 2.6 kW @ 3600 RPM Ignition System Non-contact TCI Ignition Timing 20o BTDC Air Cleaner Kerosene Tank Petrol Tank Lube Oil Tank 2.4 kW @ 3600 RPM Semi-dry, oil bath, dual, double silent and cyclone type 1.3 L 3.6 L 3.6 L 100 ml 150 ml 150 ml 0.6 L 0.6 L 0.3 L PTO Shaft Keyway and internal PTO Shaft Rotation Counter clockwise from drive’s end Dry Weight 10.5 Kg 18 Kg 15 Kg Please note that KK-GE-100/160/200 are all BIS: ISI certified. : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 19 of 52 KisanKraft ENGINE-KEROSENE KK-GE-100 /160 / 200 TM TROUBLE SHOOTING The engine does not start: 1. Is the Engine SWITCHED – OFF? 2. Check Engine OIL level. Is it low? 3. Check both fuel levels 4. Is the fuel carburetor? 5. Is there good spark in the Spark Plug? 6. If you are still not able to start it, please take the engine to the authorized dealer. : www.kisankraft.com reaching the : info@kisankraft.com : +91.80. 22178200 Page 20 of 52 KisanKraft TM ENGINE-KEROSENE KK-GE-100 /160 / 200 PARTS DIAGRAM & PARTS LIST-KK-GE-100 CRANKCASE ASSEMBLY Sl No Part No. Description 1 1-1 Crankcase 2 1-2 Valve chamber clapboard sub-Assembly 3 1-3 Stud M5×118 4 1-4 Stud M6×52 5 1-5 Oil seal(17×30×6), crankshaft 6 1-6 Cover, oil filter 7 1-7 Gasket-Cover Oil Filter 8 1-8 Return pipe : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 21 of 52 KisanKraft TM ENGINE-KEROSENE KK-GE-100 /160 / 200 Sl No Part No. Description 9 1-9 Flow guard, lower 10 1-10 Sway bar 11 1-11 Keeper, sway bar 12 1-12 Oil seal, sway bar 13 1-13 Washer, sway bar 14 1-14 Bottom plate 15 1-15 Bolt M6×14 16 1-16 Bolt M5×10 17 1-17 Bolt M8×14 18 1-18 Oil Sensor CRANKCASE COVER ASSEMBLY : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 22 of 52 KisanKraft TM ENGINE-KEROSENE KK-GE-100 /160 / 200 Sl No Part No. Description 1 2-1 Set pin φ8×14 2 2-2 Gasket, crankcase 3 2-3 Drain plug 4 2-4 Washer -Drain Plug 5 2-5 Crankcase cover 6 2-6 Oil seal(17×30×6), crankshaft 7 2-7 Dipstick sub-Assembly 8 2-8 OIL Dipstick 9 2-9 Seal, dipstick 10 2-10 Oil plug sub-Assembly 11 2-11 Oil plug 12 2-12 Seal, oil plug 13 2-13 Driven gear sub-Assembly, governor 14 2-14 Driven gear, governor 15 2-15 Sliding sleeve 16 2-16 Flyweight 17 2-17 Governing shaft 18 2-18 Pin, flyweight 19 2-19 Snap ring 20 2-20 Washer, driven gear 21 2-21 Bearing 6203 22 2-22 Bolt M6×29 : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 23 of 52 KisanKraft TM ENGINE-KEROSENE KK-GE-100 /160 / 200 CYLINDER COVER Sl No. Part No. Description 1 3-1 Gasket, cylinder head 2 3-2 Cylinder cover 3 3-3 Spark plug 4 3-4 Bolt M6×35 CRANKSHAFT, PISTON & CONNECTING ROD : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 24 of 52 KisanKraft TM ENGINE-KEROSENE KK-GE-100 /160 / 200 Sl No. Part No. Description 1 4-1 Crankshaft sub-Assembly 2 4-2 Crankshaft 3 4-3 Woodruff key 4 4-4 Connecting rod 5 4-5 Shank 6 4-6 Cap connecting rod 7 4-7 Bolt M5×24 8 4-8 Piston 9 4-9 Piston pin 10 4-10 Circlip, piston pin 11 4-11 Piston ring set 12 4-12 13 4-13 14 4-14 15 4-15 16 4-16 17 4-17 Timing driving gear 18 4-18 Bearing 6203 19 4-19 Key(pulley) 5x5x35 N/A COMBINATION OF CAMSHAFT & VALVE : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 25 of 52 KisanKraft TM ENGINE-KEROSENE KK-GE-100 /160 / 200 COMBINATION OF CAMSHAFT & VALVE Sl No. Part No. Description 1 5-1 Camshaft 2 5-2 Washer, camshaft 3 5-3 Tappet 4 5-4 Intake valve 5 5-5 Exhaust valve 6 5-6 Oil seal, valve stem 7 5-7 Spring seat, valve 8 5-8 Valve spring 9 5-9 Cap (Valve) CARBURETOR ASSEMBLY : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 26 of 52 KisanKraft TM ENGINE-KEROSENE KK-GE-100 /160 / 200 S/N Part No. Description 1 6-1 Gasket, intake port 2 6-2 Connecting block 3 6-3 Gasket, carburetor 4 6-4 Carburetor Assembly 5 6-5 Choke lever 6 6-6 Float chamber sub-Assembly 7 6-7 Float chamber 8 6-8 Screw 9 6-9 Seal, screw 12 6-12 Gasket, float chamber 13 6-13 Float sub-Assembly 14 6-14 Needle valve 15 6-15 Mixture chamber body 16 6-16 Main nozzle 17 6-17 Main jet 18 6-18 Throttle unit 19 6-19 Throttle lever 20 6-20 Airproof washer 21 6-21 Washer 22 6-22 Cover 24 6-24 Idle adjusting screw 25 6-25 Screw M4×6 26 6-26 Tubing 27 6-27 Pipe clamp 28 6-28 Oil switch 29 6-29 A mounting block 30 6-30 Bolt M6×14 31 6-31 Nut M6 : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 27 of 52 KisanKraft TM ENGINE-KEROSENE KK-GE-100 /160 / 200 FUEL TANK ASSEMBLY Sl No. Part No. Description 1 7-1 Fuel filler cap sub-Assembly 1.1 7-1.1 Fuel filler cap 1.2 7-1.2 Packing ring 2 7-2 Fuel tank 3 7-3 Fuel Filter(Upper) 4 7-4 Fuel Cock 5 7-5 Fuel Tube 200mm 6 7-6 Nut M6 7 7-7 Pipe clamp 8 7-8 Bolt M4×6 9 7-9 Fuel Tube 130mm : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 28 of 52 KisanKraft TM ENGINE-KEROSENE KK-GE-100 /160 / 200 AIR CLEANER ASSENBLY Sl No. Part No. Description 1 8-1 Cover, air cleaner 2 8-2 Housing, air cleaner 3 8-3 Foam, air cleaner 4 8-4 Bracket, air cleaner 5 8-5 Gasket, air cleaner 6 8-6 Nut M5 7 8-7 Self-tapping screw ST4×10 MUFFLER Sl No. Part No. Description 1 9-1 Gasket, exhaust port 2 9-2 Exhaust muffler 3 9-3 Nut M6 4 9-4 Muffler Protector (Wire Net) : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 29 of 52 KisanKraft TM ENGINE-KEROSENE KK-GE-100 /160 / 200 RECOIL STARTER Sl No. Part No. Description 1 10-1 Fan Cover 2 10-2 Recoil starter Assembly 3 10-3 Friction spring 4 10-4 Rope 5 10-5 Shoulder screw 6 10-6 Recoil Spring/Spiral spring 7 10-7 Ratchet 8 10-8 Guide Plate 9 10-9 Rope Reel 10 10-10 Starter Handle 11 10-11 Starter Cover 12 10-12 N/A 13 10-13 Engine switch : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 30 of 52 KisanKraft TM ENGINE-KEROSENE KK-GE-100 /160 / 200 Sl No. Part No. Description 14 10-14 Bolt M6×10 15 10-15 Bolt M6×14 16 10-16 Ratchet Spring GOVERNING CONTROL SYSTEM Sl No. Part No. Description 1 11-1 Governor arm 2 11-2 Pull-rod, governor 3 11-3 Lock bolt 4 11-4 Return spring 5 11-5 Assistant spring, governor 6 11-6 Mount, governor 7 11-7 Handle : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 31 of 52 KisanKraft TM ENGINE-KEROSENE KK-GE-100 /160 / 200 Sl No. Part No. Description 8 11-8 Positioning plate 9 11-9 Spring, governor 10 11-10 Wave washer 11 11-11 Washer 12 11-12 Supporting plate unit 13 11-13 Pressure plate 14 11-14 Nut M6 15 11-15 Bolt M5×25 16 11-16 Bolt M6×14 17 11-17 Bolt M5×16 FLYWHEEL Sl No. Part No. Description 1 12-1 Fan, flywheel 2 12-2 Starter Sleeve /flange 3 12-3 Flywheel 4 12-4 Nut M12×1.25 : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 32 of 52 KisanKraft TM ENGINE-KEROSENE KK-GE-100 /160 / 200 IGNITION COIL Sl. No. Part No. Description 1 13-1 Cap, spark plug 2 13-2 Cable, engine stop 3 13-3 Ignition coil sub-Assembly 4 13-4 Ignition coil 5 13-5 Bolt M6×25 : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 33 of 52 KisanKraft ENGINE-KEROSENE KK-GE-100 /160 / 200 TM PARTS DIAGRAM & LIST-KK-GE-160/200 CRANKCASE Sl. No Part Name Part No 1 Crankcase Body 1-1 2 Current Amplifier 1-2 3 Sway bar 1-3 4 Split Clip 1-4 5 Side Plate 1-5 6 Ball Bearing 6205 1-6 7 Oil seal 25x41.25x6 1-7 8 Wind guide 1-8 9 Drain bolt 1-9 10 Washer Drain bolt 1-10 : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 34 of 52 KisanKraft TM ENGINE-KEROSENE KK-GE-100 /160 / 200 Sl. No Part Name Part No 11 Set pin 8x14 1-11 12 Centrifugal gear (set) 1-12 12-1 Washer, slip cap 6x15x0.5 1-12.1 12-2 Centrifugal gear Assembly 1-12.2 12-2-1 centrifugal gear 1-12.2.1 12-2-2 Centrifugal block 1-12.2.2 12-2-3 pin, centrifugal block 1-12.2.3 12-3 Centre axis 1-12.3 12-4 Clip centre axis 1-12.4 12-5 Slip cap 1-12.5 13 Oil sensor Assembly 1-13 13-1 Oil sensor Body 1-13.1 13-2 O-Ring 17 x 2 1-13.2 13-3 O-Ring 11 x 2 1-13.3 13-4 Nut M10 1-13.4 14 Bolt M6 x 10 1-14 15 Bolt M6 x 14 1-15 16 Bolt M6 x 12 1-16 17 Bolt M6 x 20 1-17 18 Rubber wire hoop 1-18 19 Washer Slip Cap 6x15x0.5 1-19 : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 35 of 52 KisanKraft TM ENGINE-KEROSENE KK-GE-100 /160 / 200 Crankshaft (Oil Sensor) Sl. No Part Name Part No 1 Fly Wheel Assembly 2-1 2 Fly Wheel Fan 2-2 3 Starter Sleeve 2-3 4 Nut Fly wheel Assembly 2-4 5 Crankshaft Assembly. 2-5 5-1 Crank Shaft 2-5.1 5-2 Timing Gear 2-5.2 5-3 Governor Gear 2-5.3 5-4 Woodruff key 2-5.4 5-5 Flat Key 2-5.5 6 Ignition Coil Assembly 2-6 6-1 Ignition Coil 2-6.1 6-2 Stop lead 2-6.2 6-3 Spark Plug Cap 2-6.3 7 Spark Plug Assembly. 2-7 7-1 Spark plug 2-7.1 7-2 Washer, Spark Plug 2-7.2 : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 36 of 52 KisanKraft TM ENGINE-KEROSENE KK-GE-100 /160 / 200 Sl. No Part Name Part No 8 Bolt 6 x 25 2-8 9 Tools 2-9 9.1 Wrench, Spark plug 2-9.1 9.2 Handle 2-9.2 Crankcase Cover Parts Sl. No Part Name Part No 1 Crankcase cover 3-1 2 Oil Seal 25x41.25x6 3-2 3 Ball Bearing 6205 3-3 4 Gasket crankcase 3-4 5 oil gauge assembly 3-5 5-1 Oil Gauge 3-5.1 5-2 seal-oil gauge 3-5.2 6 Bolt M8 x 30 3-6 7 Oil Plug assembly 3-7 7-1 Oil plug 3-7.1 7-2 Seal Oil Plug 3-7.2 : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 37 of 52 KisanKraft ENGINE-KEROSENE KK-GE-100 /160 / 200 TM Recoil Starter Sl. No Part Name Part No 1 Recoil Starter Assembly (Without fan Cover) 4-1 1-1 Fan cover 4-1.1 1-2 Pivot bolt M5 x 17 4-1.2 1-3 Ratchet guide 4-1.3 1-4 Ratchet 4-1.4 1-5 Washer - recoil 5x17x0.5 4-1.5 1-6 Friction Spoil 16x1 4-1.6 1-7 Ratchet Spring 5.5x0.2 4-1.7 1-8 Roller 4-1.8 1-9 Starter spring 4-1.9 1-10 Starter cover 4-1.10 : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 38 of 52 KisanKraft TM ENGINE-KEROSENE KK-GE-100 /160 / 200 Sl. No Part Name Part No 1-11 Rope 4-1.11 1-12 Pulley handle 4-1.12 1-13 Bolt M6X8 4-1.13 2 Bolt M6x12 4-2 3 Engine switch 4-3 Cylinder Head Sl. No Part Name Part No 1 Gasket Cylinder head 5-1 2 Set pin 10x14 5-2 3 Bolt M8 x 60, 22 5-3 4 Stud Exhaust M8 x 32 5-4 5 Stud Intake M6 x 113 5-5 6 Cylinder head Assembly 5-6 7 Gasket Cylinder head cover 5-7 8 Cylinder head cover 5-8 9 Bolt M6x12 5-9 : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 39 of 52 KisanKraft ENGINE-KEROSENE KK-GE-100 /160 / 200 TM Cam Shaft Sl. No Part Name Part No 1 Cam Shaft Assembly 6-1 2 Tappet 6-2 3 Pusher 6-3 4 Pusher guide 6-4 5 Intake Valve 6-5 6 Exhaust Valve 6-6 7 Valve Spring 6-7 8 Spring seat Intake Valve 6-8 9 Rocker Ass. 6-9 9-1 Stud Rocker Assembly 6-9.1 9-2 Rocker 6-9.2 9-3 Adjust Nut Sphere 6-9.3 9-4 Lock Nut 6-9.4 10 Spring Seat Exhaust Valve 6-10 11 Cap Exhaust valve 6-11 : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 40 of 52 KisanKraft ENGINE-KEROSENE KK-GE-100 /160 / 200 TM Piston Sl. No Part Name Part No 1 Connecting rod Assembly 7-1 1-1 Bolt connecting rod M7x35 7-1.1 1-2 Cover, connecting rod 7-1.2 1-3 Body, connecting rod 7-1.3 2 Piston 7-2 3 Piston Pin 7-3 4 Clip Piston Pin 7-4 5 Piston Ring Assembly 7-5 5-1 First air ring 7-5.1 5-2 Second air ring 7-5.2 5-3 Oil ring Ass. 7-5.3 5-3.1 Scraper ring 7-5.3.1 5-3.2 Set off ring 7-5.3.2 : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 41 of 52 KisanKraft TM ENGINE-KEROSENE KK-GE-100 /160 / 200 Speed Adjustment Base Parts Sl. No Part Name Part No 1 Speed Adjustment base part 8-1 1-1 Speed Adjustment Base Ass. 8-1.1 1-2 Adjustment Spring 8-1.2 1-3 Adjustment Screw 8-1.3 2 Speed Adjustment arm 8-2 3 Return Spring 8-3 4 Fine Adjustment Spring 8-4 5 Pulling Rod 8-5 6 Quadrate bolt M6x21 8-6 7 Nut M6 8-7 8 Bolt M6 x 12 8-8 : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 42 of 52 KisanKraft TM ENGINE-KEROSENE KK-GE-100 /160 / 200 Carburetor Parts Sl. No Part Name Part No 1 Carburetor Assembly 9-1 1-1 Carburetor Body oil 9-1.1 1-2 Throttle Valve Assembly 9-1.2 1-2.1 Throttle Valve Cap 9-1.2.1 1-2.2 Throttle Valve axis 9-1.2.2 1-2.3 Throttle Valve 9-1.2.3 1-2.4 Screw M4x12 9-1.2.4 1-3 Chock Valve Assembly 9-1.3 : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 43 of 52 KisanKraft TM ENGINE-KEROSENE KK-GE-100 /160 / 200 Sl. No Part Name Part No 1-3.1 Chock Valve cap 9-1.3.1 1-3.2 Chock Valve axis 9-1.3.2 1-3.3 Chock Valve 9-1.3.3 1-4 Measure hole Assembly idle speed 9-1.4 1-4.1 Measure hole, idle speed 9-1.4.1 1-4.2 O-ring 4.7x1 9-1.4.2 1-5 Adjustment Screw Assembly mixture ratio 9-1.5 1-5.1 Adjustment screw, mixture ratio M4x12 9-1.5.1 1-5.2 Spring 9-1.5.2 1-6 Adjustment screw Idle speed 9-1.6 1-7 Fuel Floater 9-1.7 1-8 Pin Fuel Floater 9-1.8 1-9 Needle Valve Assembly 9-1.9 1-9.1 Needle Valve seat 9-9.1 1-9.2 Needle Valve 9-9.2 1-9.3 Spring, Needle valve 9-9.3 1-10 Main Jet 9-1.10 1-11 Main Measuring hole 9-1.11 1-12 Fuel inlet Tube 9-1.12 1-13 Rubber seal (Fuel cup) 9-1.13 1.14 Fuel cup 9-1.14 1-15 Fuel drain plug 9-1.15 1-16 Gasket fuel drain plug 9-1.16 1-17 Tighten bolt (Fuel cup) 9-1.17 1-18 O-ring 11x1.5 9-1.18 1-19 Hand grip chock valve Assembly 9-1.19 1-20 Sediment cup 9-1.20 1-21 O-ring 21x2 9-1.21 : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 44 of 52 KisanKraft TM ENGINE-KEROSENE KK-GE-100 /160 / 200 Sl. No Part Name Part No 1-22 Fuel Valve 9-1.22 1-23 Handle Bar 9-1.23 1-24 Spring Washer- big 9-1.24 1-25 Upper cover 9-1.25 1-26 Spring washer-small 3 9-1.26 1-27 Screw M3x7 9-1.27 2 Steel gasket 9-2 3 Gasket carburetor 9-3 4 Block Carburetor 9-4 5 Gasket, inlet port 9-5 Air Cleaner (Hemi -Dry type) : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 45 of 52 KisanKraft ENGINE-KEROSENE KK-GE-100 /160 / 200 TM Sl. No Part Name Part No 1 Air Cleaner Assembly 10-1 1-1 Air Cleaner Seat Ass. 10-1.1 1-1.1 Air Cleaner seat 10-1.1.1 1-1.2 Seal Ring 10-1.1.2 1-1.3 Cover board 10-1.1.3 1-1.4 Screw M4 x 12 10-1.1.4 1-2 Filter Assembly 10-1.2 1-2.1 Foam Filter 10-1.2.1 1-2.2 Papery Filter 10-1.2.2 1-2.3 Rubber Fixer 10-1.2.3 1-2.4 Decal Washer 10-1.2.4 1.3 Filter Case 10-1.3 1.4 Butter Fly nut M6 10-1.4 1.5 Seal Ring 32x47x3 10-1.5 1.6 Air duck 10-1.6 2 Nut M6 10-2 Muffler Parts : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 46 of 52 KisanKraft TM ENGINE-KEROSENE KK-GE-100 /160 / 200 Sl. No Part Name Part No 1 Muffler Assembly 11-1 1.1 Muffler body 11-1.1 1.2 Protector Muffler -A 11-1.2 1.3 Screw M5 x 8 11-1.3 1.4 Spring washer Φ5 11-1.4 1.5 Washer Φ 5 11-1.5 2 Washer Φ 8 11-2 3 Spring Φ 8 11-3 4 Nut M8 11-4 5 Gasket (Exhaust Part) 11-5 Fuel Tank-kerosene Engine : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 47 of 52 KisanKraft TM ENGINE-KEROSENE KK-GE-100 /160 / 200 Sl. No Part Name Part No 1 Fuel tank Assembly 12-1 1.1 Fuel tank cover Assembly. 12-1.1 1-1.1 Fuel tank cover 12-1.1.1 1-1.2 Rubber seal, Fuel tank cover 38x56x3 12-1.1.2 1.2 Fuel filter Assembly 12-1.2 1-2.1 Support, Fuel filter 12-1.2.1 1-2.2 Fuel filter 12-1.2.2 1.3 Fuel tank 12-1.3 1.4 Fuel joint Assembly 12-1.4 1-4.1 Nut M10 12-1.4.1 1-4.2 Fuel joint 12-1.4.2 2 Fuel tube 8.5x4.5 12-2 3 Clip Fuel tube 12-3 4 Bolt M6 x 28 12-4 5 Nut M6 12-5 6 Fuel joint 12-6 7 Bracket 12-7 8 Fuel tube 8.5x4.5 12-8 : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 48 of 52 KisanKraft TM PRODUCT RANGE KisanKraft has a large range of products to serve the farmers. A list of our products is given below: Brush Cutters and Accessories Brush Cutter/Power Weeder Backpack Brush Cutter Tea Pruner Pole pruner with Engine Reaper Attachment Blades-Circular Blades (2 &3 points) Baffle Nylon Rope Tap & Go Petrol and Diesel Sprayers and Accessories Chainsaws Petrol Chainsaw Electric Chainsaw Chain Sharpening Machine Engines and Water Pumps Engine –Diesel-(Horizontal) Engine –Diesel(Vertical) Engine-Kerosene Water Pump with Petrol Engine Water Pump with Kerosene Engine Water Pump with Diesel Engine Hand Tools Secateurs Folding Saw Garden Rake Garden Shovel Hedge Shear Lopper Telescopic Hedge Shear Telescopic Lopping Shear Tree Pruner Telescopic Steel Pipe & Fruit Picker Bag Sheep Shear Garden Tools Electric Pressure Washer Hedge Trimmer Lawn Mower (Electric, Petrol & Manual) Leaf Blower : www.kisankraft.com Cultivators and Accessories Battery Sprayer Portable Power Sprayer Trolley Sprayer Manual Knapsack Sprayer Manual Pressure Sprayer Rose Cans Hose Crimping Machine HTP Sprayer HTP Delivery Hose HTP Hose Reel HTP Stand HTP Gun / Lance(Brass Rod Knapsack Power Sprayer Mister / Duster / Granuel Spreader HTP Sprayer Set with Diesel Engine HTP Sprayer Set with Kerosene Engine Fogging Machine Milking Machine Wood Shredder Fodder Ensiling Chaff Cutter Fodder Grinder Chaff Cutter Fodder Mini Chaff Cutter Harvester Maize Sheller Maize Sheller + Dehusker Maize Combine Harvester Onion Digger Carlotti Italy Tea Leaf Harvester Sugarcane Combine Harvester Sugarcane Leaf Stripper Transplanter and Post Hole Digger Paddy Transplanter (2 & 8 Rows) Transplanter-Vegetable & Tobacco Post Hole Digger(4” to 14”Augers) : info@kisankraft.com : +91.80. 22178200 Page 49 of 52 KisanKraft TM Wide Range of Products for Every Need For more information give MISSED CALL: 07676065555 Many of our products have BIS: ISI certification. : www.kisankraft.com : info@kisankraft.com : +91.80. 22178200 Page 50 of 52 KisanKraft TM Warranty Certificate (KISANKRAFT COPY) Product PETROL START KEROSENE RUN ENGINE KisanKraftTM Invoice Date Brand KisanKraft KisanKraftTM Invoice No. Model KK-GE-100 KK-GE-160 KK-GE-200 WARRANTY PERIOD 6 MONTHS Dealer’s Invoice Date FOR THE SPECIFIED PERIOD FROM THE DATE OF SALE OR DELIVERY WHICHEVER IS EARLIER. Dealer’s Invoice No. Buyer’s Info (Name, Address, Phone, etc.): Dealer’s Stamp (Address, Phone, TIN, etc.): Buyer’s Sign Dealer’s Sign What is covered: KisanKraft Machine Tools Private Limited and its manufacturers warrant this product to be free from defects in material or workmanship. All parts defective in material and workmanship are covered. This warranty will only cover defects arising under normal usage. This warranty is limited to repair or replacement by KisanKraft Machine Tools Private Limited or its manufacturers at the premises of Authorized Dealers, of such parts as appear to KisanKraft or its manufacturers, upon inspection, to be defective in material and/or workmanship. KisanKraft or its manufacturers make no warranty with respect to trade accessories not manufactured or sold by them. What is not covered: The warranty shall become null and void and neither KisanKraft Machine Tools Private Limited nor any of its manufacturers, nor its authorized dealers assumes any responsibility, if the failure was caused by the following: (1) Operation of product with incorrect fuel or lubricants, (2) Incorrect usage of machine or misuse, (3) Lack of maintenance, (4) Negligence, (5) Accident or physical damage, (6) Repairs made by unauthorized parties and/or with unauthorized parts, (7) Improper set up, adjustments, tampering or altered products This warranty is null & void, if you fail to register the warranty with KisanKraft by sending the KisanKraft Copy with dealer’s stamp. KisanKraft Machine Tools Private Limited : www.kisankraft.com : info@kisankraft.com : +91.80.22178200 Page 51 of 52 KisanKraft TM Warranty Certificate (KISANKRAFT COPY) Important: (1) Normal maintenance and adjustments to the product is the responsibility of the customer. (2) Normal wear and tear is not covered under warranty. (3) Rubber/plastic parts and consumables such as blades, clutch and clutch-bell, spark-plugs, nylon line, air-filters, fuel-filters, oil seals etc. are not covered under the warranty. No Warranty On Electrical Motor / Electrical Parts Etc. Incidental / Consequential Loss: KisanKraft Machine Tools Private Limited or its manufacturers will not be liable for general damages, including bodily injuries, or for incidental or consequential damages including, but not limited to, loss of use, loss of profits, loss of production, expense of substitute equipment or other commercial loss or damage. Limitation of Liability: This limited warranty is in lieu of all other express warranties, obligations, or liabilities. Any implied warranties, obligations or liabilities, including, but not limited to, any implied warranty of merchantability shall be limited in duration to the applicable warranty period. Any action for breach of any warranty hereunder, including, but not limited to, any implied warranty of merchantability must be brought within the applicable warranty period. Modifications of Warranty: No agent, representative, dealer, or employee of KisanKraft Machine Tools Private Limited or any of its manufacturers has the authority to increase or alter the obligations of this warranty. Assignment / Transfer of warranty: The warranty cannot be assigned and shall not transfer if the product is resold by the first buyer. The above warranties are extended to the first end user (original purchaser), and no warranty is made, nor authorized to be made assignable on resale by the first end user. What you must do to obtain limited warranty service: To obtain performance of any obligation under this warranty for failure during the applicable warranty period, deliver the defective product, to the nearest Authorized Dealer. KisanKraft Machine Tools Private Limited, its manufacturers and its dealers reserve the right to inspect the claimed defective part(s) to determine if the malfunction is the result of a defect covered by this warranty. Please note that the decision of KisanKraft Machine Tools Pvt Ltd with respect to any warranty claim is final. Receipt is required for availing warranty services Jurisdiction: All disputes are subject to Bangalore court’s jurisdiction. Our Products ChainsawsBrush Cutters and AccessoriesHarvesters Engines and Water PumpsHand ToolsGarden Tools Cultivators and AccessoriesSprayers and Accessories Transplanter and Post Hole Digger Milking Machines This warranty is null & void, if you fail to register the warranty with KisanKraft by sending the KisanKraft Copy with dealer’s stamp. KisanKraft Machine Tools Private Limited : www.kisankraft.com : info@kisankraft.com : +91.80.22178200 Page 52 of 52