FANUC PANEL i Maintenance Manual INTRODUCTION This manual describes maintenance information of the FANUC PANEL i with Celeron 733MHz / Pentium III 866MHz / Pentium III 1.26GHz. ATTENTION - The copyright of Windows R 2000, Windows R XP and other software provided with PANEL i is owned by Microsoft Corporation (USA), Intel Corporation, Phoenix Technologies Ltd., and FANUC LTD. - No part of the software described above, or its manuals, may be used or reproduced without permission. - No part of the software described above, or its manuals, may be sold independently of the PANEL i . - The software described above, and its manual, must be used under the conditions described in the attached license agreement. - The use of the CNC incorporating the PANEL i shall imply that the user agrees to the conditions of the license agreement described above. * Windows R 2000 and Windows R XP are a registered trademark of Microsoft R corporation, USA. * Company name and product name mentions in this manual are (registered) trademark of each company. If an operation error or mishap occurs, the data on the hard disk may be lost, even if all the installation conditions are satisfied. Therefore, always maintain a backup copy of the data on the hard disk in case the stored data is lost or damaged. Especially, the power-off on accessing the hard disk must not be done because that possibility is very high. Please concern for the end-users. Be sure to finish the OS and applications through the proper operation of shutdown before turning the power off. Without the above-mentioned operation, there is no assurance of the following action. At worst, the command of initializing the HDD will not work. TITLE 01 EDIT. 04.03.17 DATE HIROHAMA DESIG. FANUC PANEL i Maintenance Manual DRAW. NO. First Edition DESCRIPTION CUST. A-83138E SHEET 1/30 FANUC PANEL i Maintenance Manual INDEX Page 1. System Block Diagram 3 2. List of the PCBs, Units, Maintenance Supplies and Tools 5 2.1. List of PCBs 5 2.2 List of Maintenance Units 6 2.3. List of CPU and Memory 8 2.4. List of Maintenance Parts 8 2.5. List of Maintenance Tools 8 3. Configuration of the PCB 9 3.1. Parts Layout 9 3.2. Adjustment 11 3.3. LED Display 12 4. BIOS Setup 13 4.1. What is ‘BIOS SET-UP 13 4.2. Keys Used for Operation 13 4.3. How to Begin the ‘BIOS SET-UP 14 4.4. How to End the ‘BIOS SET-UP 14 4.5. BIOS Diagnostic Message 15 5. Maintenance Supplies 16 5.1. Method of Exchanging a Battery 16 5.2. Method of Removing Case Cover 16 5.3 Method of Attaching Case Cover 19 5.4. Method of Exchanging Fuse 20 5.5. Method of Exchanging FAN 20 5.6. Method of Exchanging CPU Unit 22 5.7. Method of Exchanging LCD Backlight 23 5.8. Method of Exchanging Touch Panel Protection Sheet 28 6. Trouble Shooting 30 TITLE FANUC PANEL i Maintenance Manual DRAW. NO. EDIT. DATE DESIG. DESCRIPTION CUST. A-83138E SHEET 2/30 1. System Block Diagram USB Keyboard and Controller CP1 In case of Touch Panel PCMCIA I/F CA82 USB I/F CD46L LCD Signal PCMCIA Controller CA85 In case of 10”/12”LCD LVDS RV CD32U MOUSE Chipset (ICH2) JD33 RS232-1 PHY PCI Bus Power Vtt,Vcore, 1.5V,1.8V, 2.5V CD38U ETHERNET CD41L USB1 CD41M USB2 MDI Controller JA61 MDI I/F CK20 CA81A HDD-1 CK22 CK21 CPD12 Battery 60mm Fan Softkey (Horizon) 40mm Fan CA81B HDD-2 JA64 CN3 (In case of 300i) CK22 HSSB Controller CPE11B DV Optical Module Clock Generator CPE11A PCI slot CA78A Power Board PCI slot CA78B Power HSSB COP7 or COP21M HDD Unit Backplane Fan CPE11C HDD FAN +5V,+3.3V +12V,-5V -12V,-24V CPD11A FDD POWER CPD11B HDD POWER Fuse Softkey(vertical) CPD11C HDD POWER 1 dot line represents PANEL i for Automotive. +24V CPD14 TITLE FANUC PANEL i Maintenance Manual DRAW. NO. EDIT. JD9 CENTRO Chipset (SIO) JD46 RS232-2/USB Main Board Inverter FDD SIGNAL CD34 CD32L KEYBOARD CNA1 Chipset (GMCH) CPC11 LCD Unit JA63 CRT CPU LVDS DV *1 Refer to next page CD37 Clock Generator Memory DIMM CA79 Toutch Panel CN4 Touch Panel Controller PCB DATE DESIG. DESCRIPTION CUST. A-83138E SHEET 3/30 *1 : Detail of Inverter In case of 10.4” 10.4”LCD Unit Main Board CN2 Inverter (A20B-8100-093X) CN1 CPC11 In case of 12.1”LCD 12.1”LCD Unit CP1 Inverter CP2 CP31 In case of 15.0”LCD 15.0”LCD Unit CN02 Inverter CN01 CN03 CN04 CN05 TITLE FANUC PANEL i Maintenance Manual DRAW. NO. EDIT. DATE DESIG. DESCRIPTION CUST. A-83138E SHEET 4/30 2. List of the PCBs, Units, Maintenance Supplies and Tools 2.1. List of PCBs (1) Main PCB. CNC 160 i /180 i /210 i 300 i Unit LCD type 10.4”/12.1” Specification of Main PCB A20B-8100-0930 15.0” A20B-8100-0931 PANEL i for Automotive 15.0” A20B-8100-0934 PANEL i 10.4” A20B-8100-0935 15.0” A20B-8100-0936 Applied Basic Unit A08B-0084-B001~4, -B011~4 A13B-0196-B001~4, -B011~4 A08B-0084-B021, -B023 A13B-0196-B021, -B023 A08B-0084-B400~3, -B410~3 A13B-0196-B400~3, -B410~3 A08B-0084-B501~4 A13B-0196-B502, -B504 A08B-0084-B521~4 A13B-0196-B522, -B524 A08B-0084-B422~3, -B432~3 A13B-0196-B422~3, -B432~3 PANEL i PANEL i for Automotive 15.0” (2) Backplane PCB CNC 160 i /180 i /210 i 300 i Specification of Backplane PCB A20B-8002-0250 A20B-8002-0330 Applied Basic Unit A13B-0196-B001~4 A13B-0196-B011~4 A13B-0196-B021, -B023 A13B-0196-B400~3, -B410~3 A13B-0196-B422~3, -B432~3 A13B-0196-B502, -B504 A13B-0196-B522, -B524 A08B-0084-B001~4 A08B-0084-B011~4 A08B-0084-B021, -B023 A08B-0084-B400~3, -B410~3 A08B-0084-B422~3, -B432~3 A08B-0084-B501~4 A08B-0084-B521~4 (3) Inverter PCB LCD type 10.4” Specification of Inverter PCB A14L-0132-0001#A 12.1” 15.0” A14L-0143-0001#A A14L-0143-0002 Applied Basic Unit A08B-0084-B001~4 A08B-0084-B501~4 A08B-0084-B011~4 A08B-0084-B021, -B023 A08B-0084-B400~3, -B410~3 A08B-0084-B422~3, -B432~3 A08B-0084-B521~4 TITLE A13B-0196-B001~4 A13B-0196-B502, -B504 A13B-0196-B011~4 A13B-0196-B021, -B023 A13B-0196-B400~3, -B410~3 A13B-0196-B422~3, -B432~3 A13B-0196-B522, -B524 FANUC PANEL i Maintenance Manual DRAW. NO. EDIT. DATE DESIG. DESCRIPTION CUST. A-83138E SHEET 5/30 (4) Touchpanel PCB CNC Unit Specification of Applied Basic Unit Touchpanel PCB A13B-0196-B003~4 PANEL I A20B-8001-0620 A08B-0084-B003~4 A13B-0196-B013~4 A08B-0084-B013~4 A13B-0196-B023 A08B-0084-B023 PANEL i A20B-8002-0310 A08B-0084-B401, -B403 A13B-0196-B401, -B403 for Automotive A08B-0084-B411, -B413 A13B-0196-B411, -B413 PANEL i A20B-8002-0310 A08B-0084-B504 A13B-0196-B504 A08B-0084-B524 A13B-0196-B524 PANEL i A08B-0084-B422, -B423 A13B-0196-B422, -B423 for Automotive A08B-0084-B432, -B433 A13B-0196-B432, -B433 160 i /180 i /210 i 300 i (5) Other PCB Name Unit Power Supply PCB I/O Link Adapter PCB I/O Link Adapter II PCB (Common to All unit) PANEL i for Automotive PANEL i for Automotive Softkey Adapter PCB PANEL i for Automotive Specification of PCB A20B-2100-0920 A20B-8002-0270 A20B-8002-0500 A20B-1008-0320 Applied Basic Unit (Common to All unit) A08B-0084-B410~1 A13B-0196-B410~1 A08B-0084-B412~3 A08B-0084-B432~3 A13B-0196-B412~3 A13B-0196-B432~3 A08B-0084-B410~1 A13B-0196-B410~1 2.2 List of Maintenance Units (1) Drive Unit Name Unit 3.5” HDD Unit *1 *2 FDD Unit FDD Cables FDD Drive CD-ROM Unit PANEL i for 160 i /180 i /210 i PANEL i for Automotive PANEL i for 300 i (Common to All unit) (Common to All unit) (Common to All unit) PANEL i for Automotive Specification of Maintenance Unit A08B-0082-C102#D Supplied Order Specification A08B-0084-H100 A08B-0084-C120#D A08B-0084-H120 A08B-0084-C130#D A08B-0084-H130 A08B-0084-C131#D A08B-0084-H131 A02B-0207-C009 A02B-0207-K801 A08B-0084-K001 A08B-0084-K010 - Remark In other case of below condition In case of 10.4” LCD and QWERTY MDI Panel Mount Type. Length = 1m. Only FDD. Only CD-ROM drive. *1: Specification of 3.5 HDD Unit may be updated. *2: HDD unit is included fan unit for HDD, but is not included signal/power cables. HDD, FDD or CD-ROM drive without FANUC designation may not work properly. TITLE FANUC PANEL i Maintenance Manual DRAW. NO. EDIT. DATE DESIG. DESCRIPTION CUST. A-83138E SHEET 6/30 (2) Base Unit Unit CNC LCD type PANEL i 160 i 10.4” /180 i LCD /210 i 12.1” LCD None 15.0” LCD None 300 i 10.4” LCD None 15.0” LCD PANEL i for Automoti ve I/O Link Adapter None 160 i 15.0” /180 i LCD /210 i or 300 i None None Exist Softk Touch ey panel X X O X X O O O X X O X X O O O Specification of Base Unit *3 Applied Unit A08B-0084-D001 A08B-0084-D002 A08B-0084-D003 A08B-0084-D004 A08B-0084-D011 A08B-0084-D012 A08B-0084-D013 A08B-0084-D014 A08B-0084-B001 A08B-0084-B002 A08B-0084-B003 A08B-0084-B004 A08B-0084-B011 A08B-0084-B012 A08B-0084-B013 A08B-0084-B014 A13B-0196-B001 A13B-0196-B002 A13B-0196-B003 A13B-0196-B004 A13B-0196-B011 A13B-0196-B012 A13B-0196-B013 A13B-0196-B014 A08B-0196-B021 A08B-0196-B023 X X X O X O X O X X O O A08B-0084-D021 A08B-0084-D023 A08B-0084-D501 A08B-0084-D502 A08B-0084-D503 A08B-0084-D504 A08B-0084-B021 A08B-0084-B023 A08B-0084-B501 A08B-0084-B502 A08B-0084-B503 A08B-0084-B504 X O X O O O O X X O O X O X A08B-0084-D521 A08B-0084-D522 A08B-0084-D523 A08B-0084-D524 A08B-0084-D400 A08B-0084-D401 A08B-0084-D402 O O A08B-0084-D403 A08B-0084-B521 A08B-0084-B522 A08B-0084-B523 A08B-0084-B524 A08B-0084-B400 A08B-0084-B401 A08B-0084-B402 A08B-0084-B422 A08B-0084-B403 A08B-0084-B423 O O O X O X A08B-0084-D410 A08B-0084-D411 A08B-0084-D412 O O A08B-0084-D413 A08B-0084-B410 A08B-0084-B411 A08B-0084-B412 A08B-0084-B432 A08B-0084-B413 A08B-0084-B433 A13B-0196-B502 A13B-0196-B504 A13B-0196-B522 A13B-0196-B524 A13B-0196-B400 A13B-0196-B401 A13B-0196-B402 A13B-0196-B422 A13B-0196-B403 A13B-0196-B423 A13B-0196-B410 A13B-0196-B411 A13B-0196-B412 A13B-0196-B432 A13B-0196-B413 A13B-0196-B433 *3: Base Unit is a Unit that main PCB, backplane PCB, power supply PCB, inverter PCB, and rear cover are excluded from Basic Unit. Consequently this unit consists chiefly of base plate, LCD unit, plastic front cover, touch panel and softkey. TITLE FANUC PANEL i Maintenance Manual DRAW. NO. EDIT. DATE DESIG. DESCRIPTION CUST. A-83138E SHEET 7/30 2.3. List of CPU and Memory Name CPU Specification of Maintenance Parts Celeron733MHz PentiumIII 866MHz PentiumIII 1260MHz 128MB 256MB 512MB Memory A08B-0084-C210 A08B-0084-C220 A08B-0084-C230 A76L-0500-0020 A76L-0500-0021 A76L-0500-0022 Applied Order Specification A08B-0084-H010 A08B-0084-H020 A08B-0084-H030 A08B-0084-H001 A08B-0084-H002 A08B-0084-H003 2.4. List of Maintenance Parts Name Specification of Maintenance Parts Fuse Battery 40mm fan unit for base unit. 60mm fan unit for base unit Fan unit for HDD unit LCD Backlight 10.4” LCD 12.1” LCD Pen for Touch Panel Protection Sheet 10.4” LCD for Touch Panel for 300 i or for 160 i /180 i /210 i with Softkey 10.4” LCD for 160 i /180 i /210 i without Softkey 12.1” LCD 15.0” LCD Quantity A08B-0084-K020 A02B-0200-K102 A08B-0084-K100 A08B-0084-K101 A08B-0084-K102 A02B-0236-K116 A02B-0236-K117 A02B-0236-K111 A02B-0236-K110 1 1 1 1 1 1 1 1 1 A02B-0236-K130 1 A02B-0236-K118 A08B-0082-K020 1 1 2.5. List of Maintenance Tools Following tools may be needed to install the application software or maintenance. Name Full Keyboard (PS/2 I/F) 101 Type 106 Type Mouse (PS/2 I/F) Specification A86L-0001-0210 A86L-0001-0211 A86L-0001-0212 TITLE FANUC PANEL i Maintenance Manual DRAW. NO. EDIT. DATE DESIG. DESCRIPTION CUST. A-83138E SHEET 8/30 3. Configuration of the PCB 3.1. Parts Layout CA85 VR1 CA79 CA82 PCMCIA Controller (ICH2) ROM CK23 Chipset3 SIO CD46L Chipset2 CPD12 BIOS CK22 JA64 G/A (GMCH) LED CD41L CD41M GR1 Setting Plugs RE2 RE3 RE1 TM1 TM2 (TM18) TM3 TM4 CA86 CD38U CA81B CD32U (MS) CD32L (KB) GR3 GR5 GR2 GR4 GR6 JA63 JA61 CK21 CK20 CA81A JD9 CD34 JD46 JD33 CPC11 CD37 DIMM Socket (SD-RAM) CPU Socket Mainboard (A20B-8100-093X) Parts Layout TITLE FANUC PANEL i Maintenance Manual DRAW. NO. EDIT. DATE DESIG. DESCRIPTION CUST. A-83138E SHEET 9/30 LED2A LED1A CA78B PCI Slot 2 Peripheral Controller COP7 CA78A PCI Slot 1 HSSB Controller JA64 PC Extension I/F Backplane for 160i/180i/210i ( A20B-8002-0250) Parts Layout LED2A LED1A CA78B PCI Slot 2 HSSB Controller COP21M CA78A PCI Slot 1 PCI I/F JA64 PC Extension I/F CN3 CPE11B CPE11A Backplane for 300i (A20B-8002-0330) Parts Layout CPD14 CPD11A CPD11C CPE11C FUSE CPD11B CPD12 Power PCB (A20B-2100-0920) Parts Layout TITLE FANUC PANEL i Maintenance Manual DRAW. NO. EDIT. DATE DESIG. DESCRIPTION CUST. A-83138E SHEET 10/30 3.2. Adjustment (1) Setting of Short Plug Name TM1 Meaning FDD Mode Settings Short Remark Setting for designated FDD. Default on manufacture. Open Setting for old FANUC FDD. PWB revision is 03 or less. Default on manufacture. Never change. (TM4 will be set to right temporary at maintenance) TM1 TM1 Reserved TM2(TM18) TM3 TM4 TM2 TM3 TM4 : Open : Short PWB revision is 04 or more. TM18 TM3 TM4 : Open : Short Note: In case of special function settings will be changed. (2) Setting of Variable Register VR1: Video signal adjusting Register. Never change because this is set as best setting. VR1 TITLE FANUC PANEL i Maintenance Manual DRAW. NO. EDIT. DATE DESIG. DESCRIPTION CUST. A-83138E SHEET 11/30 3.3. LED Display Name1 Name2 Color RE1 RE2 RE3 GR1 GR2 GR3 GR4 GR5 GR6 TRM BAT FAN 5V HDD PCM LINK 100M ACT Red Red Red Green Green Green Green Green Green GR1 CD41M RE2 RE3 RE1 GR3 GR2 CD32 GR5 GR4 GR6 (1) LED on Main Board Status Thermal Alarm. Thermal is not in regulated range. Battery alarm. The battery on PANEL i is exhausted. Please exchange it. FANs for basic unit or FAN for HDD is stopped. Please exchange Power on LED.(+5V). HDD access LED. PCMCIA access LED. Ethernet link LED. Ethernet 100MHz link LED. Ethernet activity LED. (2) LED on Backplane PCB In case of Backplane for 160 i /180 i /210 i (A20B-8002-0250) Name1 LED1A LED1B Status Color Red HSSB is not ready Green CNC status is normal. In case of Backplane for 300 i (A20B-8002-0330) Name1 LED1A LED1B Status Color Red Parity Alarm on Backplane. Green HSSB is ready TITLE FANUC PANEL i Maintenance Manual DRAW. NO. EDIT. DATE DESIG. DESCRIPTION CUST. A-83138E SHEET 12/30 4. BIOS Setup 4.1. What is ‘BIOS SET-UP’ “BIOS Set-up” is a program to set up BIOS settings, and operating environment for the PANEL i is defined by these BIOS settings. It is unnecessary to run the set-up program normally because default BIOS settings are set at shipping. Use PANEL i with this default environment as far as possible because an inadvertent change to the operating environment may cause a failure. Use PANEL i with default BIOS settings as far as possible. Fanuc has not checked behavior of PANEL i in case that any BIOS setting is changed from default settings. So if any setting is changed, make sufficient confirmations. A keyboard is necessary at BIOS setup. Select one of following devices. A full keyboard connected to PS/2 port. A full keyboard connected to USB port. Front panel of PANEL i for Automotive. MDI unit or softkey is not available. Connect other full keyboard. 4.2. Keys Used for Operation The keys used for set-up have the following functions. - [ ] [ ] keys - [ ] [ ] keys - [Enter] key - [ESC] key - [-] [+] keys - [F1] key - [F9] key - [F10] key : Move the cursor to the next or previous item. : Move the cursor to the next or previous menu. : Select the sub-menu of the item in case of Main, Advanced, and Power Savings Menu. : Execute command in case of Exit Menu. : Exit. : Change values. : Display helps. : Setup defaults. : Setup previous values TITLE FANUC PANEL i Maintenance Manual DRAW. NO. EDIT. DATE DESIG. DESCRIPTION CUST. A-83138E SHEET 13/30 4.3. How to Begin the ‘BIOS SET-UP’ 1. Finish working and store the data. 2. Turn off and connect a full-keyboard, and turn on again. 3. BIOS set-up will run with pressing “F2” key while “Press <F2> to enter SETUP.” is displayed. 4. Menu screen is displayed. Change parameters if it is necessary. PhoenixBIOS 4.0 Release 6.0 Copyright 1985-1999 Phoenix Technologies Ltd. All rights Reserved BIOS edition FANUC BIOS, 6150/03 Copyright 2002, FANUC LTD All rights Reserved CPU CPU = Intel (R) Pentium(R) III processor 866MHz 640K System RAM Passed 127M Extended RAM Passed System BIOS shadowed Video BIOS shadowed Fixed Disk 0 : ----- Initial screen (At normal booting) Press <F2> to enter SETUP 4.4. How to End the ‘BIOS SET-UP’ Changed settings become effective after saving settings and restarting the system. Select either one of the following methods for saving and restarting. (Method 1) : Set Exit mode by pressing ESC key or selecting “EXIT” item. Then select “Exit Saving Changes” and press ENTER key. (Method 2) : Press F10 key then message as “Save Configuration changes and exit now?” is displayed. Select “Yes” . If you want to discard changes and restart the system, do as follows. Set Exit mode by pressing ESC key or selecting “EXIT” item. Select “Exit Discarding Changes” and press ENTER key. TITLE FANUC PANEL i Maintenance Manual DRAW. NO. EDIT. DATE DESIG. DESCRIPTION CUST. A-83138E SHEET 14/30 4.5. BIOS Diagnostic Message After turning on the system POST (Power On Self Test) is executed. Diagnosis messages in the following table may be displayed. Marks in item “To be solved” represent as bellow. O : Something of hardware may be failure. Solve these troubles. 1 : When battery supply is stopped, these messages are displayed once. If these are displayed time and again, something of hardware may be failure. Error Code To be solved O O O 0200 0210 O O O O O O 0211 0251 1 0271 1 0280 1 BIOS message Description CPU Temperature Exceeds the Upper Limit – FATAL Ambient Temperature Exceeds the Upper Limit –FATAL Ambient Temperature Exceeds the Lower Limit –HDD stopped CPU Fan Failure. – FATAL Case Fan Failure. HDD Fan Failure. CMOS Battery Failure. Failure Fixed Disk Stuck Key Keyboard Error or not connected System CMOS checksum bad – Default configuration used. Check date and time settings Previous boot incomplete – Default configuration used CPU FIN may be not attached to CPU properly. Ambient Temperature in the cabinet may be too high. Ambient Temperature in the cabinet may be too low. Wait until temperature is in regulated range. (If BIOS revision is 06 or higher, PANEL i starts automatically after ambient temperature is in good range. If BIOS revision is 05 or lower, turn off and on at times.) 60mm FAN for base unit is stopped. 40mm FAN for base unit is stopped. FAN for HDD unit is stopped. Battery cable may be not connected or battery is low. Hard disk drive is defective. Keyboard operation error. Confirm that keys are not pressed continuously Confirm connection of the keyboard. Check sum of CMOS RAM is abnormal. Default values are loaded, then system restart automatically. Time data is not set. Set correct date and time in BIOS Set-up or utilities. System has not started up normally at latest start-up. So default values are loaded, then system start up. Note: BIOS message may be changed by BIOS version. TITLE FANUC PANEL i Maintenance Manual DRAW. NO. EDIT. DATE DESIG. DESCRIPTION CUST. A-83138E SHEET 15/30 5. Maintenance Supplies 5.1. Method of Exchanging a Battery The time from disconnecting the cable of old battery to connecting the cable of new battery should be shorter than 5 minutes. BIOS settings will be not erased when bellow procedures are done correctly. But if following massage are displayed at power-on, BIOS settings may be erased. “251: System CMOS checksum bad – Default configuration used.” & “Press <F2> to enter SETUP” In this case default BIOS settings are loaded, then BIOS setting will start. If BIOS settings were changed from default setting before this message is displayed, change as same settings. Usually default settings are used. (1) Turn on PANEL i for 5 seconds or more, then turn off. Take off PANEL i from attached panel to work from rear side. (2) Pull out battery connector (BAT1), then remove the battery from the holder. (3) Connect the cable, put the new battery in the holder. (4) Mount PANEL i again. (5) Turn on the power, then confirm that BIOS parameters have not been erased (confirm that error message is not displayed). Battery Connector (BAT1) Battery A02B-0200-K102 Figure. Exchanging a Battery. TITLE FANUC PANEL i Maintenance Manual DRAW. NO. EDIT. DATE DESIG. DESCRIPTION CUST. A-83138E SHEET 16/30 5.2. Method of Removing Case Cover If this operating takes more than 5 minutes, BIOS settings may be erased because battery cable is pulled out. In that case “251: System CMOS checksum bad – Default configuration used.” & “Press <F2> to enter SETUP” are displayed after next turning on. Therefore in case of usage with changing BIOS settings, confirm changed items before this operating. If the messages are displayed, change BIOS settings as before. In case of usage without changing BIOS setting (setting on manufacture), exit BIOS setting if the message is displayed. (1)Pull out LCD Connector (In case of 15.0” LCD) 4 (2) Pull out FAN/Battery Cable Connectors 3 1 2 Pull out two FAN connectors. FAN connector has a latch with tab. So press it by screwdriver etc. Pull out battery connector. 1. Screw off at right upper corner. 2. Remove a cable clamp. 3. Remove a plate holding connector. 4. Pull out LCD cable connector. (3) Remove PCI cards (4) Remove screws for cover. 1 2 1 2 1. Screw off at right upper corner in case of 10.4” or 12.0” LCD. 2. Screw off other four screws. 1. Remove PCI holding parts. 2. Screw PCI cards off. TITLE FANUC PANEL i Maintenance Manual DRAW. NO. EDIT. DATE DESIG. DESCRIPTION CUST. A-83138E SHEET 17/30 (5) Confirm a Type of PCI Holding plate 1. Old Type (6) Remove PCI Holding Plate -1(In only case of old type) 2. New Type Screw off two screws. 1. In case of old type remove it at (6). 2. In case of new type loosen marked screw. Then remove case cover at (8). (7) Remove PCI Holding Plate -2- (In only case of old type) 1 2 3 1. Open about 30 degree. 2. Tilt it lightly. 3. Pull out it. (8) Remove case cover TITLE FANUC PANEL i Maintenance Manual DRAW. NO. EDIT. DATE DESIG. DESCRIPTION CUST. A-83138E SHEET 18/30 5.3 Method of Attaching Case Cover (1)Attach Case Cover after Adjusting Upper Side This point is tight in case of 300i. Never push DIMM latch. Set PCB of Backplane and power PCB to holding parts. (2) Set PCI Holding Plate, Then Screw Case Cover On with 4 or 5 screws. (3) Insert PCI Cards, then Hold It. (4) Connect Cable Connectors. (5) Connect LCD Connector, Screw with the plate. (In only case of 15.0” LCD) 40mmFAN 60mmFAN Battery TITLE FANUC PANEL i Maintenance Manual DRAW. NO. EDIT. DATE DESIG. DESCRIPTION CUST. A-83138E SHEET 19/30 5.4. Method of Exchanging Fuse Investigate the cause that fuse is blown out at first, then remove it. Fuse is blown out when power lines are shorted in PANEL i. If the fuse is blown out, check bellow points. - Any conductor is shorted to the main board. - Failure of PCI extended card or error at inserting PCI extended card. - Miss-connection of cables. When fuse is blown out, any damage may be existed in the main board. And the damaged parts must be exchanged. (1) (2) (3) (4) (5) Take PANEL i off from cabinet after pulling out cables. Remove case cover (Refer to 5.2). Remove the old fuse, and put a new fuse to the socket exactly. Attach case cover (Refer to 5.3). Mount PANEL i again. Turn on the power, then confirm that PANEL i will start. Cover removing/attaching (Refer to 5.2/5.3) FUSE A08B-0084-K020 Figure. Exchanging Fuse TITLE FANUC PANEL i Maintenance Manual DRAW. NO. EDIT. DATE DESIG. DESCRIPTION CUST. A-83138E SHEET 20/30 5.5. Method of Exchanging FAN 5.5.1. Method of Exchange FAN of the Basic Unit (1) Make sure that PANEL i is turned off. (2) Prepare a new FAN . (3) Pull out the connector of fan power. This connector has a latch, therefore release the latch and pull out it as below figure. (4) Exchange a fan. Attention to the direction of air flow. (5) Connect a plug of 60mm FAN(-K101) to CPE11B. Connect a plug of 40mm FAN(-K100) to CPE11A. Air Flow 60mmFAN A08B-0084-K101 Attention to the direction. 40mmFAN A08B-0084-K100 Attention to direction. the (40mmFAN) CPE11A (60mmFAN) CPE11B Release the latch of the connector with the driver etc, then pull out the cable. Figure : Exchanging Fan of Basic Unit TITLE FANUC PANEL i Maintenance Manual DRAW. NO. EDIT. DATE DESIG. DESCRIPTION CUST. A-83138E SHEET 21/30 5.3.2. Method of Exchanging FAN for the HDD unit (1) Make sure that PANEL i is turned off. (2) Prepare a new fan. (3) Disconnect the fan connector from CPE11C. The connector has a latch, therefore disconnect it while raising upward it a little. (4) Screw the old fan off. (5) Screw a new fan on, and connect the fan connector to CPE11E. Attention to the direction of air flow. Note: In case of PANEL i for Automotive, remove HDD unit at first. To CPE11C (3pin) of Power Supply PCB FAN A08B-0084-K102 Attention to direction. Air Flow the 2 Screws Figure: Exchanging FAN for HDD unit. Figure: Exchanging FAN for HDD unit (In case of PANEL i for Automotive) TITLE FANUC PANEL i Maintenance Manual DRAW. NO. EDIT. DATE DESIG. DESCRIPTION CUST. A-83138E SHEET 22/30 5.6. Method of Exchanging CPU Unit (1) Make sure that PANEL i is turned off. (2) Remove case cover (Refer to 5.2). (3) Screw off 2 screws, then remove holding plate of the CPU(A). (4) Pull up the CPU socket lever, then remove CPU unit (B). (5) Set new CPU unit. Mount parts in a reverse order. B A Holding Plate of CPU unit Remove/Attach cover. (Refer to 5.2/5.3) case Figure: Exchanging CPU Unit TITLE FANUC PANEL i Maintenance Manual DRAW. NO. EDIT. DATE DESIG. DESCRIPTION CUST. A-83138E SHEET 23/30 5.7. Method of Exchanging LCD Backlight Note) It is not possible to exchange a backlight of 15.0”LCD. Exchanging of Base Unit for maintenance (A08B-0084-Dxxx) is available in case of 15.0”LCD. 5.7.1 Exchanging 10.4”LCD Backlight (1) (2) (3) (4) Make sure that PANEL i is turned off. Remove case cover (Refer to 5.2). Remove LCD backlight cable and LCD signal cable. If PANEL i has the Touch Panel, pull out flat cable for Touch Panel from CN1 on the Touch Panel Controller PCB. LCD Signal Cable LCD Backlight Cable. Flat Cable for Touch Panel Figure: Exchanging LCD Backlight at 10.4”LCD -1(5) Remove CPU holding plate and 2 screws. Then remove PCI holding plate and 2 screws(if PCI holding plate has not removed). Remove Softkey cable, PCMCIA cable, USB cable and 3 screws. Then remove Main Board. 3 Screws PCMCIA Cable USB Cable 2 Screws 2 Screws Softkey Cable PCI Holding Plate CPU Holing Plate Figure: Exchanging LCD Backlight at 10.4”LCD -2TITLE FANUC PANEL i Maintenance Manual DRAW. NO. EDIT. DATE DESIG. DESCRIPTION CUST. A-83138E SHEET 24/30 (6) Remove Plastic panel and 4 screws. 4 Screws Figure: Exchanging LCD Backlight at 10.4”LCD -3- (7) Remove LCD unit and 4 screws. 4 Screws Figure: Exchanging LCD Backlight at 10.4”LCD -4- TITLE FANUC PANEL i Maintenance Manual DRAW. NO. EDIT. DATE DESIG. DESCRIPTION CUST. A-83138E SHEET 25/30 (8) Unlock like the below figure, pull out the case with the backlight, and exchange. Locked here CP1 Pull up this softly and pull out the backlight (detail is below figure) Rear of LCD Lock Pull up here Do not pull the cable when pull out the backlight. TITLE FANUC PANEL i Maintenance Manual DRAW. NO. EDIT. DATE DESIG. DESCRIPTION CUST. A-83138E SHEET 26/30 5.7.2 Exchanging 12.1”LCD Backlight (1)-(7) Remove LCD unit in the same way as 5.7.1(1)-(7). Note that LCD backlight cable is two in case of 12.1” LCD. (8) In case of 12.1”LCD type, screw off at 2 points. And slide and pull out the LCD Backlights as below figure, and exchange them. Connector 2. Pull out 1. Slide EJECT CP31 CN1 The backside of LCD Panel Connector CP1 EJECT Back light (upper) Back light (lowwer) Do not pull the cable when pull out the backlight. (6) Assemble the unit in a reverse order of (1) - (5). (Note that the cables don’t put between the plate and one, etc.) TITLE FANUC PANEL i Maintenance Manual DRAW. NO. EDIT. DATE DESIG. DESCRIPTION CUST. A-83138E SHEET 27/30 5.8. Method of Exchanging Touch Panel Protection Sheet PANEL i has a Touch Panel Protection Sheet on the face of Touch Panel to protect the Touch Panel. When the screen cannot be watched clearly because of some damages or stains, exchange the Touch Panel Protection Sheet. Please prepare the following. Name Touch Panel Protection Sheet for 10.4”LCD 160 i /180 i /210i With Softkey 300 i 160 i /180 i /210i Without Softkey for 12.1”LCD for 15.0”LCD Specification A02B-0236-K110 A02B-0236-K130 A02B-0236-K118 A08B-0082-K020 Method of exchanging Touch Panel Protection Sheet (except A02B-0236-K130) (1) At first, strip the old Touch Panel Protection Sheet off. Tab for exchange Touch Panel Protection Sheet (2) Clean the face of the LCD well. (3) Bend a tab for exchange to surface side in accordance with the following left-side picture.(At an angle of about 60°) (4) Strip the white film on the back of the new Touch Panel Protection Sheet (this side is to stick on the LCD face) off. Tab for exchange LCD side Protection Sheet Surface (5) Put the tab on the upper right side of the new one, and stick it on the face of the LCD with care not to be entered the dust or etc. between the LCD and the Touch Panel Protection Sheet as it enters into the frame. TITLE FANUC PANEL i Maintenance Manual DRAW. NO. EDIT. DATE DESIG. DESCRIPTION CUST. A-83138E SHEET 28/30 Method of exchanging Touch Panel Protection Sheet (A02B-0236-K130) 1. At first, strip the old Touch Panel Protection Sheet off. Tab for exchange 2. 3. 4. Clean the face of the LCD well. Strip the film on the back of the new Touch Panel Protection Sheet (this side is to stick on the LCD face.) Put the tab of exchange on the lower left side of the new one, and stick the Touch Panel Protection Sheet. At this time, align the overhang edge at bottom of the gray plastic frame with the overhang edge of the Touch Panel Protection Sheet. In addition, prevent dust from entering between the LCD and the Touch Panel Protection Sheet. Guide position 5. Stick the four sides while pushing out air between the touch panel and the Touch Panel Protection Sheet. - Do not pull the Touch Panel Protection Sheet to correct its position with the part of the sheet kept stuck to the touch panel. 6. Press the adhesive parts of the four sides, and stick the Touch Panel Protection Sheet completely. - Check that the four corners and four sides of the Touch Panel Protection Sheet is not floating. TITLE FANUC PANEL i Maintenance Manual DRAW. NO. EDIT. DATE DESIG. DESCRIPTION CUST. A-83138E SHEET 29/30 6. Trouble Shooting Status 1 Power supply is good, but nothing displayed. Measure - LED all off? Yes Power is not supplied, or fuse may be blown out. No After new device or cable is installed? Yes No After case cover attached? Yes Remove it check again. and DIMM latch may be unlocked. Check DIMM is inserted tightly. No LCD Backlight has blinked in a moment at power-on? No Yes LCD backlight, backlight cable or inverter PCB may be fault. Power off. Then set setting plug TM4 right for a few second. Then return it. Power on. In case of TM2, right TM1 is default setting. TM2(18) TM3 TM4 No change. Below PCB/unit may be fault. Possibility High 1. Main Board 2. CPU Unit 3. DIMM. 4. Power PCB Possibility Low 5. Backplane PCB TITLE FANUC PANEL i Maintenance Manual DRAW. NO. EDIT. DATE DESIG. DESCRIPTION CUST. A-83138E SHEET 30/30