FANUC PANEL i
Maintenance Manual
INTRODUCTION
This manual describes maintenance information of the FANUC PANEL i with Celeron 733MHz / Pentium III
866MHz / Pentium III 1.26GHz.
ATTENTION
- The copyright of Windows R 2000, Windows R XP and other software provided with PANEL i is owned by
Microsoft Corporation (USA), Intel Corporation, Phoenix Technologies Ltd., and FANUC LTD.
- No part of the software described above, or its manuals, may be used or reproduced without permission.
- No part of the software described above, or its manuals, may be sold independently of the PANEL i .
- The software described above, and its manual, must be used under the conditions described in the attached
license agreement.
- The use of the CNC incorporating the PANEL i shall imply that the user agrees to the conditions of the license
agreement described above.
* Windows R 2000 and Windows R XP are a registered trademark of Microsoft R corporation, USA.
* Company name and product name mentions in this manual are (registered) trademark of each
company.
If an operation error or mishap occurs, the data on the hard disk may be lost, even if
all the installation conditions are satisfied. Therefore, always maintain a backup
copy of the data on the hard disk in case the stored data is lost or damaged.
Especially, the power-off on accessing the hard disk must not be done because that
possibility is very high. Please concern for the end-users.
Be sure to finish the OS and applications through the proper operation of
shutdown before turning the power off.
Without the above-mentioned operation, there is no assurance of the
following action. At worst, the command of initializing the HDD will not
work.
TITLE
01
EDIT.
04.03.17
DATE
HIROHAMA
DESIG.
FANUC PANEL i
Maintenance Manual
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DESCRIPTION
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FANUC PANEL i
Maintenance Manual
INDEX
Page
1. System Block Diagram
3
2. List of the PCBs, Units, Maintenance Supplies and Tools
5
2.1. List of PCBs
5
2.2 List of Maintenance Units
6
2.3. List of CPU and Memory
8
2.4. List of Maintenance Parts
8
2.5. List of Maintenance Tools
8
3. Configuration of the PCB
9
3.1. Parts Layout
9
3.2. Adjustment
11
3.3. LED Display
12
4. BIOS Setup
13
4.1. What is ‘BIOS SET-UP
13
4.2. Keys Used for Operation
13
4.3. How to Begin the ‘BIOS SET-UP
14
4.4. How to End the ‘BIOS SET-UP
14
4.5. BIOS Diagnostic Message
15
5. Maintenance Supplies
16
5.1. Method of Exchanging a Battery
16
5.2. Method of Removing Case Cover
16
5.3 Method of Attaching Case Cover
19
5.4. Method of Exchanging Fuse
20
5.5. Method of Exchanging FAN
20
5.6. Method of Exchanging CPU Unit
22
5.7. Method of Exchanging LCD Backlight
23
5.8. Method of Exchanging Touch Panel Protection Sheet
28
6. Trouble Shooting
30
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1. System Block Diagram
USB
Keyboard and
Controller
CP1
In case of Touch Panel
PCMCIA I/F
CA82
USB I/F
CD46L
LCD
Signal
PCMCIA
Controller
CA85
In case of
10”/12”LCD
LVDS RV
CD32U MOUSE
Chipset
(ICH2)
JD33 RS232-1
PHY
PCI
Bus
Power
Vtt,Vcore,
1.5V,1.8V,
2.5V
CD38U ETHERNET
CD41L USB1
CD41M USB2
MDI
Controller
JA61 MDI I/F
CK20
CA81A HDD-1
CK22
CK21
CPD12
Battery
60mm
Fan
Softkey (Horizon)
40mm
Fan
CA81B
HDD-2
JA64
CN3
(In case of 300i)
CK22
HSSB
Controller
CPE11B
DV
Optical
Module
Clock
Generator
CPE11A
PCI slot
CA78A
Power
Board
PCI slot
CA78B
Power
HSSB
COP7
or
COP21M
HDD Unit
Backplane
Fan
CPE11C HDD FAN
+5V,+3.3V
+12V,-5V
-12V,-24V
CPD11A FDD POWER
CPD11B HDD POWER
Fuse
Softkey(vertical)
CPD11C HDD POWER
1 dot line represents
PANEL i for Automotive.
+24V
CPD14
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Maintenance Manual
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JD9 CENTRO
Chipset
(SIO)
JD46 RS232-2/USB
Main
Board
Inverter
FDD SIGNAL
CD34
CD32L KEYBOARD
CNA1
Chipset
(GMCH)
CPC11
LCD Unit
JA63 CRT
CPU
LVDS DV
*1 Refer to next page
CD37
Clock
Generator
Memory
DIMM
CA79
Toutch Panel
CN4
Touch Panel Controller PCB
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*1 : Detail of Inverter
In case of 10.4”
10.4”LCD
Unit
Main Board
CN2
Inverter
(A20B-8100-093X)
CN1
CPC11
In case of 12.1”LCD
12.1”LCD
Unit
CP1
Inverter
CP2
CP31
In case of 15.0”LCD
15.0”LCD
Unit
CN02
Inverter
CN01
CN03
CN04
CN05
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2. List of the PCBs, Units, Maintenance Supplies and Tools
2.1. List of PCBs
(1) Main PCB.
CNC
160 i
/180 i
/210 i
300 i
Unit
LCD type
10.4”/12.1”
Specification of
Main PCB
A20B-8100-0930
15.0”
A20B-8100-0931
PANEL i for Automotive
15.0”
A20B-8100-0934
PANEL i
10.4”
A20B-8100-0935
15.0”
A20B-8100-0936
Applied Basic Unit
A08B-0084-B001~4, -B011~4
A13B-0196-B001~4, -B011~4
A08B-0084-B021, -B023
A13B-0196-B021, -B023
A08B-0084-B400~3, -B410~3
A13B-0196-B400~3, -B410~3
A08B-0084-B501~4
A13B-0196-B502, -B504
A08B-0084-B521~4
A13B-0196-B522, -B524
A08B-0084-B422~3, -B432~3
A13B-0196-B422~3, -B432~3
PANEL i
PANEL i for Automotive
15.0”
(2) Backplane PCB
CNC
160 i
/180 i
/210 i
300 i
Specification of
Backplane PCB
A20B-8002-0250
A20B-8002-0330
Applied Basic Unit
A13B-0196-B001~4
A13B-0196-B011~4
A13B-0196-B021, -B023
A13B-0196-B400~3, -B410~3
A13B-0196-B422~3, -B432~3
A13B-0196-B502, -B504
A13B-0196-B522, -B524
A08B-0084-B001~4
A08B-0084-B011~4
A08B-0084-B021, -B023
A08B-0084-B400~3, -B410~3
A08B-0084-B422~3, -B432~3
A08B-0084-B501~4
A08B-0084-B521~4
(3) Inverter PCB
LCD type
10.4”
Specification of
Inverter PCB
A14L-0132-0001#A
12.1”
15.0”
A14L-0143-0001#A
A14L-0143-0002
Applied Basic Unit
A08B-0084-B001~4
A08B-0084-B501~4
A08B-0084-B011~4
A08B-0084-B021, -B023
A08B-0084-B400~3, -B410~3
A08B-0084-B422~3, -B432~3
A08B-0084-B521~4
TITLE
A13B-0196-B001~4
A13B-0196-B502, -B504
A13B-0196-B011~4
A13B-0196-B021, -B023
A13B-0196-B400~3, -B410~3
A13B-0196-B422~3, -B432~3
A13B-0196-B522, -B524
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(4) Touchpanel PCB
CNC
Unit
Specification of
Applied Basic Unit
Touchpanel PCB
A13B-0196-B003~4
PANEL I
A20B-8001-0620 A08B-0084-B003~4
A13B-0196-B013~4
A08B-0084-B013~4
A13B-0196-B023
A08B-0084-B023
PANEL i
A20B-8002-0310 A08B-0084-B401, -B403
A13B-0196-B401, -B403
for Automotive
A08B-0084-B411, -B413
A13B-0196-B411, -B413
PANEL i
A20B-8002-0310 A08B-0084-B504
A13B-0196-B504
A08B-0084-B524
A13B-0196-B524
PANEL i
A08B-0084-B422, -B423
A13B-0196-B422, -B423
for Automotive
A08B-0084-B432, -B433
A13B-0196-B432, -B433
160 i
/180 i
/210 i
300 i
(5) Other PCB
Name
Unit
Power Supply PCB
I/O Link Adapter
PCB
I/O Link Adapter II
PCB
(Common to All unit)
PANEL i
for Automotive
PANEL i
for Automotive
Softkey Adapter PCB
PANEL i
for Automotive
Specification of
PCB
A20B-2100-0920
A20B-8002-0270
A20B-8002-0500
A20B-1008-0320
Applied Basic Unit
(Common to All unit)
A08B-0084-B410~1
A13B-0196-B410~1
A08B-0084-B412~3
A08B-0084-B432~3
A13B-0196-B412~3
A13B-0196-B432~3
A08B-0084-B410~1
A13B-0196-B410~1
2.2 List of Maintenance Units
(1) Drive Unit
Name
Unit
3.5” HDD Unit
*1 *2
FDD Unit
FDD Cables
FDD Drive
CD-ROM Unit
PANEL i for 160 i
/180 i /210 i
PANEL i for
Automotive
PANEL i for 300 i
(Common to All unit)
(Common to All unit)
(Common to All unit)
PANEL i for
Automotive
Specification of
Maintenance Unit
A08B-0082-C102#D
Supplied Order
Specification
A08B-0084-H100
A08B-0084-C120#D
A08B-0084-H120
A08B-0084-C130#D
A08B-0084-H130
A08B-0084-C131#D
A08B-0084-H131
A02B-0207-C009
A02B-0207-K801
A08B-0084-K001
A08B-0084-K010
-
Remark
In other case of below
condition
In case of 10.4” LCD and
QWERTY MDI
Panel Mount Type.
Length = 1m.
Only FDD.
Only CD-ROM drive.
*1: Specification of 3.5 HDD Unit may be updated.
*2: HDD unit is included fan unit for HDD, but is not included signal/power cables.
HDD, FDD or CD-ROM drive without FANUC designation may not work properly.
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(2) Base Unit
Unit
CNC LCD
type
PANEL i 160 i 10.4”
/180 i LCD
/210 i
12.1”
LCD
None
15.0”
LCD
None
300 i 10.4”
LCD
None
15.0”
LCD
PANEL i
for
Automoti
ve
I/O Link
Adapter
None
160 i 15.0”
/180 i LCD
/210 i
or
300 i
None
None
Exist
Softk Touch
ey panel
X
X
O
X
X
O
O
O
X
X
O
X
X
O
O
O
Specification of
Base Unit *3
Applied Unit
A08B-0084-D001
A08B-0084-D002
A08B-0084-D003
A08B-0084-D004
A08B-0084-D011
A08B-0084-D012
A08B-0084-D013
A08B-0084-D014
A08B-0084-B001
A08B-0084-B002
A08B-0084-B003
A08B-0084-B004
A08B-0084-B011
A08B-0084-B012
A08B-0084-B013
A08B-0084-B014
A13B-0196-B001
A13B-0196-B002
A13B-0196-B003
A13B-0196-B004
A13B-0196-B011
A13B-0196-B012
A13B-0196-B013
A13B-0196-B014
A08B-0196-B021
A08B-0196-B023
X
X
X
O
X
O
X
O
X
X
O
O
A08B-0084-D021
A08B-0084-D023
A08B-0084-D501
A08B-0084-D502
A08B-0084-D503
A08B-0084-D504
A08B-0084-B021
A08B-0084-B023
A08B-0084-B501
A08B-0084-B502
A08B-0084-B503
A08B-0084-B504
X
O
X
O
O
O
O
X
X
O
O
X
O
X
A08B-0084-D521
A08B-0084-D522
A08B-0084-D523
A08B-0084-D524
A08B-0084-D400
A08B-0084-D401
A08B-0084-D402
O
O
A08B-0084-D403
A08B-0084-B521
A08B-0084-B522
A08B-0084-B523
A08B-0084-B524
A08B-0084-B400
A08B-0084-B401
A08B-0084-B402
A08B-0084-B422
A08B-0084-B403
A08B-0084-B423
O
O
O
X
O
X
A08B-0084-D410
A08B-0084-D411
A08B-0084-D412
O
O
A08B-0084-D413
A08B-0084-B410
A08B-0084-B411
A08B-0084-B412
A08B-0084-B432
A08B-0084-B413
A08B-0084-B433
A13B-0196-B502
A13B-0196-B504
A13B-0196-B522
A13B-0196-B524
A13B-0196-B400
A13B-0196-B401
A13B-0196-B402
A13B-0196-B422
A13B-0196-B403
A13B-0196-B423
A13B-0196-B410
A13B-0196-B411
A13B-0196-B412
A13B-0196-B432
A13B-0196-B413
A13B-0196-B433
*3: Base Unit is a Unit that main PCB, backplane PCB, power supply PCB, inverter PCB, and rear cover
are excluded from Basic Unit. Consequently this unit consists chiefly of base plate, LCD unit, plastic
front cover, touch panel and softkey.
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2.3. List of CPU and Memory
Name
CPU
Specification of
Maintenance Parts
Celeron733MHz
PentiumIII 866MHz
PentiumIII 1260MHz
128MB
256MB
512MB
Memory
A08B-0084-C210
A08B-0084-C220
A08B-0084-C230
A76L-0500-0020
A76L-0500-0021
A76L-0500-0022
Applied Order
Specification
A08B-0084-H010
A08B-0084-H020
A08B-0084-H030
A08B-0084-H001
A08B-0084-H002
A08B-0084-H003
2.4. List of Maintenance Parts
Name
Specification of
Maintenance Parts
Fuse
Battery
40mm fan unit for base unit.
60mm fan unit for base unit
Fan unit for HDD unit
LCD Backlight
10.4” LCD
12.1” LCD
Pen for Touch Panel
Protection Sheet
10.4” LCD
for Touch Panel
for 300 i or
for 160 i /180 i /210 i with Softkey
10.4” LCD
for 160 i /180 i /210 i without Softkey
12.1” LCD
15.0” LCD
Quantity
A08B-0084-K020
A02B-0200-K102
A08B-0084-K100
A08B-0084-K101
A08B-0084-K102
A02B-0236-K116
A02B-0236-K117
A02B-0236-K111
A02B-0236-K110
1
1
1
1
1
1
1
1
1
A02B-0236-K130
1
A02B-0236-K118
A08B-0082-K020
1
1
2.5. List of Maintenance Tools
Following tools may be needed to install the application software or maintenance.
Name
Full Keyboard
(PS/2 I/F)
101 Type
106 Type
Mouse (PS/2 I/F)
Specification
A86L-0001-0210
A86L-0001-0211
A86L-0001-0212
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3. Configuration of the PCB
3.1. Parts Layout
CA85
VR1
CA79
CA82
PCMCIA
Controller
(ICH2)
ROM
CK23
Chipset3
SIO
CD46L
Chipset2
CPD12
BIOS
CK22
JA64
G/A
(GMCH)
LED
CD41L
CD41M
GR1
Setting Plugs
RE2
RE3
RE1
TM1
TM2 (TM18)
TM3
TM4
CA86
CD38U
CA81B
CD32U
(MS)
CD32L
(KB)
GR3 GR5
GR2 GR4
GR6
JA63
JA61
CK21
CK20
CA81A
JD9
CD34
JD46
JD33
CPC11
CD37
DIMM Socket (SD-RAM)
CPU
Socket
Mainboard (A20B-8100-093X) Parts Layout
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LED2A
LED1A
CA78B PCI Slot 2
Peripheral
Controller
COP7
CA78A PCI Slot 1
HSSB
Controller
JA64 PC Extension I/F
Backplane for 160i/180i/210i ( A20B-8002-0250) Parts Layout
LED2A
LED1A
CA78B PCI Slot 2
HSSB
Controller
COP21M
CA78A PCI Slot 1
PCI I/F
JA64 PC Extension I/F
CN3
CPE11B
CPE11A
Backplane for 300i (A20B-8002-0330) Parts Layout
CPD14
CPD11A
CPD11C
CPE11C
FUSE
CPD11B
CPD12
Power PCB (A20B-2100-0920) Parts Layout
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3.2. Adjustment
(1) Setting of Short Plug
Name
TM1
Meaning
FDD Mode
Settings
Short
Remark
Setting for designated FDD.
Default on manufacture.
Open
Setting for old FANUC FDD.
PWB revision is 03 or less.
Default on manufacture.
Never change.
(TM4 will be set to right
temporary at maintenance)
TM1
TM1
Reserved
TM2(TM18)
TM3
TM4
TM2
TM3
TM4
: Open
: Short
PWB revision is 04 or more.
TM18
TM3
TM4
: Open
: Short
Note: In case of special function settings will be changed.
(2) Setting of Variable Register
VR1: Video signal adjusting Register.
Never change because this is set as best setting.
VR1
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3.3. LED Display
Name1
Name2
Color
RE1
RE2
RE3
GR1
GR2
GR3
GR4
GR5
GR6
TRM
BAT
FAN
5V
HDD
PCM
LINK
100M
ACT
Red
Red
Red
Green
Green
Green
Green
Green
Green
GR1
CD41M
RE2
RE3
RE1
GR3
GR2
CD32
GR5
GR4
GR6
(1) LED on Main Board
Status
Thermal Alarm. Thermal is not in regulated range.
Battery alarm. The battery on PANEL i is exhausted. Please exchange it.
FANs for basic unit or FAN for HDD is stopped. Please exchange
Power on LED.(+5V).
HDD access LED.
PCMCIA access LED.
Ethernet link LED.
Ethernet 100MHz link LED.
Ethernet activity LED.
(2) LED on Backplane PCB
In case of Backplane for 160 i /180 i /210 i (A20B-8002-0250)
Name1
LED1A
LED1B
Status
Color
Red HSSB is not ready
Green CNC status is normal.
In case of Backplane for 300 i (A20B-8002-0330)
Name1
LED1A
LED1B
Status
Color
Red Parity Alarm on Backplane.
Green HSSB is ready
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4. BIOS Setup
4.1. What is ‘BIOS SET-UP’
“BIOS Set-up” is a program to set up BIOS settings, and operating environment for the PANEL i is defined
by these BIOS settings.
It is unnecessary to run the set-up program normally because default BIOS settings are set at shipping.
Use PANEL i with this default environment as far as possible because an inadvertent change to the
operating environment may cause a failure.
Use PANEL i with default BIOS settings as far as possible.
Fanuc has not checked behavior of PANEL i in case that any BIOS setting is
changed from default settings. So if any setting is changed, make sufficient
confirmations.
A keyboard is necessary at BIOS setup. Select one of following devices.
A full keyboard connected to PS/2 port.
A full keyboard connected to USB port.
Front panel of PANEL i for Automotive.
MDI unit or softkey is not available. Connect other full keyboard.
4.2. Keys Used for Operation
The keys used for set-up have the following functions.
- [ ] [ ] keys
- [ ] [ ] keys
- [Enter] key
- [ESC] key
- [-] [+] keys
- [F1] key
- [F9] key
- [F10] key
: Move the cursor to the next or previous item.
: Move the cursor to the next or previous menu.
: Select the sub-menu of the item in case of Main, Advanced, and Power Savings Menu.
: Execute command in case of Exit Menu.
: Exit.
: Change values.
: Display helps.
: Setup defaults.
: Setup previous values
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4.3. How to Begin the ‘BIOS SET-UP’
1. Finish working and store the data.
2. Turn off and connect a full-keyboard, and turn on again.
3. BIOS set-up will run with pressing “F2” key while “Press <F2> to enter SETUP.” is displayed.
4. Menu screen is displayed. Change parameters if it is necessary.
PhoenixBIOS 4.0 Release 6.0
Copyright 1985-1999 Phoenix Technologies Ltd.
All rights Reserved
BIOS edition
FANUC BIOS, 6150/03
Copyright 2002, FANUC LTD
All rights Reserved
CPU
CPU = Intel (R) Pentium(R) III processor 866MHz
640K System RAM Passed
127M Extended RAM Passed
System BIOS shadowed
Video BIOS shadowed
Fixed Disk 0 : -----
Initial screen (At normal booting)
Press <F2> to enter SETUP
4.4. How to End the ‘BIOS SET-UP’
Changed settings become effective after saving settings and restarting the system.
Select either one of the following methods for saving and restarting.
(Method 1) : Set Exit mode by pressing ESC key or selecting “EXIT” item.
Then select “Exit Saving Changes” and press ENTER key.
(Method 2) : Press F10 key then message as “Save Configuration changes and exit now?” is displayed. Select “Yes” .
If you want to discard changes and restart the system, do as follows.
Set Exit mode by pressing ESC key or selecting “EXIT” item.
Select “Exit Discarding Changes” and press ENTER key.
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4.5. BIOS Diagnostic Message
After turning on the system POST (Power On Self Test) is executed. Diagnosis messages in the following table may be
displayed.
Marks in item “To be solved” represent as bellow.
O : Something of hardware may be failure. Solve these troubles.
1 : When battery supply is stopped, these messages are displayed once. If these are displayed time and again,
something of hardware may be failure.
Error
Code
To be
solved
O
O
O
0200
0210
O
O
O
O
O
O
0211
0251
1
0271
1
0280
1
BIOS message
Description
CPU Temperature Exceeds
the Upper Limit – FATAL
Ambient Temperature
Exceeds the Upper Limit
–FATAL
Ambient Temperature
Exceeds the Lower Limit
–HDD stopped
CPU Fan Failure. – FATAL
Case Fan Failure.
HDD Fan Failure.
CMOS Battery Failure.
Failure Fixed Disk
Stuck Key
Keyboard Error or not
connected
System CMOS checksum bad
– Default configuration used.
Check date and time settings
Previous boot incomplete –
Default configuration used
CPU FIN may be not attached to CPU properly.
Ambient Temperature in the cabinet may be too high.
Ambient Temperature in the cabinet may be too low.
Wait until temperature is in regulated range.
(If BIOS revision is 06 or higher, PANEL i starts automatically
after ambient temperature is in good range. If BIOS revision is
05 or lower, turn off and on at times.)
60mm FAN for base unit is stopped.
40mm FAN for base unit is stopped.
FAN for HDD unit is stopped.
Battery cable may be not connected or battery is low.
Hard disk drive is defective.
Keyboard operation error. Confirm that keys are not pressed
continuously
Confirm connection of the keyboard.
Check sum of CMOS RAM is abnormal.
Default values are loaded, then system restart automatically.
Time data is not set.
Set correct date and time in BIOS Set-up or utilities.
System has not started up normally at latest start-up.
So default values are loaded, then system start up.
Note: BIOS message may be changed by BIOS version.
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5. Maintenance Supplies
5.1. Method of Exchanging a Battery
The time from disconnecting the cable of old battery to connecting the
cable of new battery should be shorter than 5 minutes.
BIOS settings will be not erased when bellow procedures are done correctly.
But if following massage are displayed at power-on, BIOS settings may be erased.
“251: System CMOS checksum bad – Default configuration used.” & “Press <F2> to enter SETUP”
In this case default BIOS settings are loaded, then BIOS setting will start.
If BIOS settings were changed from default setting before this message is displayed, change as same settings.
Usually default settings are used.
(1) Turn on PANEL i for 5 seconds or more, then turn off. Take off PANEL i from attached panel to work from
rear side.
(2) Pull out battery connector (BAT1), then remove the battery from the holder.
(3) Connect the cable, put the new battery in the holder.
(4) Mount PANEL i again.
(5) Turn on the power, then confirm that BIOS parameters have not been erased (confirm that error message is
not displayed).
Battery Connector
(BAT1)
Battery
A02B-0200-K102
Figure. Exchanging a Battery.
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5.2. Method of Removing Case Cover
If this operating takes more than 5 minutes, BIOS settings may be erased because battery cable is pulled out.
In that case “251: System CMOS checksum bad – Default configuration used.” & “Press <F2> to enter SETUP”
are displayed after next turning on.
Therefore in case of usage with changing BIOS settings, confirm changed items before this operating. If the
messages are displayed, change BIOS settings as before.
In case of usage without changing BIOS setting (setting on manufacture), exit BIOS setting if the message is
displayed.
(1)Pull out LCD Connector (In case of 15.0” LCD)
4
(2) Pull out FAN/Battery Cable Connectors
3
1
2
Pull out two FAN connectors. FAN
connector has a latch with tab. So press it by
screwdriver etc.
Pull out battery connector.
1. Screw off at right upper corner.
2. Remove a cable clamp.
3. Remove a plate holding connector.
4. Pull out LCD cable connector.
(3) Remove PCI cards
(4) Remove screws for cover.
1
2
1
2
1. Screw off at right upper corner in case of
10.4” or 12.0” LCD.
2. Screw off other four screws.
1. Remove PCI holding parts.
2. Screw PCI cards off.
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(5) Confirm a Type of PCI Holding plate
1. Old Type
(6) Remove PCI Holding Plate -1(In only case of old type)
2. New Type
Screw off two screws.
1. In case of old type remove it at (6).
2. In case of new type loosen marked screw.
Then remove case cover at (8).
(7) Remove PCI Holding Plate -2- (In only case of old type)
1
2
3
1. Open about 30 degree.
2. Tilt it lightly.
3. Pull out it.
(8) Remove case cover
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5.3 Method of Attaching Case Cover
(1)Attach Case Cover after Adjusting Upper Side
This point is tight in case of 300i.
Never push DIMM latch.
Set PCB of Backplane and power PCB to
holding parts.
(2) Set PCI Holding Plate, Then Screw Case Cover On with 4 or 5 screws.
(3) Insert PCI Cards, then Hold It.
(4) Connect Cable Connectors.
(5) Connect LCD Connector, Screw with the plate.
(In only case of 15.0” LCD)
40mmFAN
60mmFAN
Battery
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5.4. Method of Exchanging Fuse
Investigate
the cause that fuse is blown out at first, then remove it.
Fuse is blown out when power lines are shorted in PANEL i. If the fuse is blown out, check bellow points.
- Any conductor is shorted to the main board.
- Failure of PCI extended card or error at inserting PCI extended card.
- Miss-connection of cables.
When fuse is blown out, any damage may be existed in the main board. And the damaged parts must be
exchanged.
(1)
(2)
(3)
(4)
(5)
Take PANEL i off from cabinet after pulling out cables.
Remove case cover (Refer to 5.2).
Remove the old fuse, and put a new fuse to the socket exactly.
Attach case cover (Refer to 5.3). Mount PANEL i again.
Turn on the power, then confirm that PANEL i will start.
Cover removing/attaching
(Refer to 5.2/5.3)
FUSE
A08B-0084-K020
Figure. Exchanging Fuse
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5.5. Method of Exchanging FAN
5.5.1. Method of Exchange FAN of the Basic Unit
(1) Make sure that PANEL i is turned off.
(2) Prepare a new FAN .
(3) Pull out the connector of fan power. This connector has a latch, therefore release the latch and pull out it as
below figure.
(4) Exchange a fan. Attention to the direction of air flow.
(5) Connect a plug of 60mm FAN(-K101) to CPE11B. Connect a plug of 40mm FAN(-K100) to CPE11A.
Air Flow
60mmFAN
A08B-0084-K101
Attention to the
direction.
40mmFAN
A08B-0084-K100
Attention
to
direction.
the
(40mmFAN) CPE11A
(60mmFAN) CPE11B
Release the latch of the connector with the
driver etc, then pull out the cable.
Figure : Exchanging Fan of Basic Unit
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5.3.2. Method of Exchanging FAN for the HDD unit
(1) Make sure that PANEL i is turned off.
(2) Prepare a new fan.
(3) Disconnect the fan connector from CPE11C. The connector has a latch, therefore disconnect it while raising
upward it a little.
(4) Screw the old fan off.
(5) Screw a new fan on, and connect the fan connector to CPE11E. Attention to the direction of air flow.
Note: In case of PANEL i for Automotive, remove HDD unit at first.
To CPE11C (3pin) of
Power Supply PCB
FAN
A08B-0084-K102
Attention
to
direction.
Air Flow
the
2 Screws
Figure: Exchanging FAN for HDD unit.
Figure: Exchanging FAN for HDD unit (In case of PANEL i for Automotive)
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5.6. Method of Exchanging CPU Unit
(1) Make sure that PANEL i is turned off.
(2) Remove case cover (Refer to 5.2).
(3) Screw off 2 screws, then remove holding plate of the CPU(A).
(4) Pull up the CPU socket lever, then remove CPU unit (B).
(5) Set new CPU unit. Mount parts in a reverse order.
B
A
Holding Plate
of CPU unit
Remove/Attach
cover.
(Refer to 5.2/5.3)
case
Figure: Exchanging CPU Unit
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5.7. Method of Exchanging LCD Backlight
Note) It is not possible to exchange a backlight of 15.0”LCD. Exchanging of Base Unit for maintenance
(A08B-0084-Dxxx) is available in case of 15.0”LCD.
5.7.1 Exchanging 10.4”LCD Backlight
(1)
(2)
(3)
(4)
Make sure that PANEL i is turned off.
Remove case cover (Refer to 5.2).
Remove LCD backlight cable and LCD signal cable.
If PANEL i has the Touch Panel, pull out flat cable for Touch Panel from CN1 on the Touch Panel Controller
PCB.
LCD Signal Cable
LCD Backlight
Cable.
Flat Cable for Touch
Panel
Figure: Exchanging LCD Backlight at 10.4”LCD -1(5) Remove CPU holding plate and 2 screws. Then remove PCI holding plate and 2 screws(if PCI holding plate has
not removed).
Remove Softkey cable, PCMCIA cable, USB cable and 3 screws. Then remove Main Board.
3 Screws
PCMCIA Cable
USB Cable
2 Screws
2 Screws
Softkey Cable
PCI Holding Plate
CPU Holing Plate
Figure: Exchanging LCD Backlight at 10.4”LCD -2TITLE
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(6) Remove Plastic panel and 4 screws.
4 Screws
Figure: Exchanging LCD Backlight at 10.4”LCD -3-
(7) Remove LCD unit and 4 screws.
4 Screws
Figure: Exchanging LCD Backlight at 10.4”LCD -4-
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(8) Unlock like the below figure, pull out the case with the backlight, and exchange.
Locked here
CP1
Pull up this softly
and pull out the
backlight
(detail is below
figure)
Rear of LCD
Lock
Pull up here
Do not pull the cable when pull out the backlight.
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5.7.2 Exchanging 12.1”LCD Backlight
(1)-(7) Remove LCD unit in the same way as 5.7.1(1)-(7).
Note that LCD backlight cable is two in case of 12.1” LCD.
(8) In case of 12.1”LCD type, screw off at 2 points. And slide and pull out the LCD Backlights as below figure, and
exchange them.
Connector
2. Pull out
1. Slide
EJECT
CP31
CN1
The backside of
LCD Panel
Connector
CP1
EJECT
Back light (upper)
Back light (lowwer)
Do not pull the cable when pull out the backlight.
(6) Assemble the unit in a reverse order of (1) - (5).
(Note that the cables don’t put between the plate and one, etc.)
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5.8. Method of Exchanging Touch Panel Protection Sheet
PANEL i has a Touch Panel Protection Sheet on the face of Touch Panel to protect the Touch Panel. When the
screen cannot be watched clearly because of some damages or stains, exchange the Touch Panel Protection Sheet.
Please prepare the following.
Name
Touch Panel
Protection Sheet
for 10.4”LCD
160 i /180 i /210i With Softkey
300 i
160 i /180 i /210i Without Softkey
for 12.1”LCD
for 15.0”LCD
Specification
A02B-0236-K110
A02B-0236-K130
A02B-0236-K118
A08B-0082-K020
Method of exchanging Touch Panel Protection Sheet (except A02B-0236-K130)
(1) At first, strip the old Touch Panel Protection Sheet off.
Tab for exchange
Touch Panel
Protection Sheet
(2) Clean the face of the LCD well.
(3) Bend a tab for exchange to surface side in accordance with the following left-side picture.(At an angle of about
60°)
(4) Strip the white film on the back of the new Touch Panel Protection Sheet (this side is to stick on the LCD face) off.
Tab for exchange
LCD side
Protection
Sheet
Surface
(5) Put the tab on the upper right side of the new one, and stick it on the face of the LCD with care not to be entered
the dust or etc. between the LCD and the Touch Panel Protection Sheet as it enters into the frame.
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Method of exchanging Touch Panel Protection Sheet (A02B-0236-K130)
1. At first, strip the old Touch Panel Protection Sheet off.
Tab for exchange
2.
3.
4.
Clean the face of the LCD well.
Strip the film on the back of the new Touch Panel Protection Sheet (this side is to stick on the LCD face.)
Put the tab of exchange on the lower left side of the new one, and stick the Touch Panel Protection Sheet. At
this time, align the overhang edge at bottom of the gray plastic frame with the overhang edge of the Touch
Panel Protection Sheet. In addition, prevent dust from entering between the LCD and the Touch Panel
Protection Sheet.
Guide position
5.
Stick the four sides while pushing out air between the touch panel and the Touch Panel Protection Sheet.
- Do not pull the Touch Panel Protection Sheet to correct its position with the part of the sheet kept stuck to the
touch panel.
6.
Press the adhesive parts of the four sides, and stick the Touch Panel Protection Sheet completely.
- Check that the four corners and four sides of the Touch Panel Protection Sheet is not floating.
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6. Trouble Shooting
Status
1 Power supply is good, but
nothing displayed.
Measure
- LED all off?
Yes
Power is not supplied, or fuse may be blown out.
No
After new device or cable is installed?
Yes
No
After case cover attached?
Yes
Remove it
check again.
and
DIMM latch may be unlocked.
Check DIMM is inserted tightly.
No
LCD Backlight has blinked in a
moment at power-on?
No
Yes
LCD
backlight,
backlight
cable
or
inverter PCB may be
fault.
Power off. Then set setting plug TM4 right for a few second. Then return it.
Power on.
In case of TM2, right
TM1
is default setting.
TM2(18)
TM3
TM4
No change.
Below PCB/unit may be fault.
Possibility High
1. Main Board
2. CPU Unit
3. DIMM.
4. Power PCB
Possibility Low
5. Backplane PCB
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