50EZ-A - Cozy Comfort Plus

50EZ---A
Comfortt 13 SEER Single ---Packaged Heat Pump
System with Puron (R ---410A) Refrigerant
Three Phase
2 1/2---5 Nominal Tons (Sizes 30---60)
Installation Instructions
IMPORTANT: Effective January 1, 2015, all split system and
packaged air conditioners must be installed pursuant to applicable
regional efficiency standards issued by the Department of Energy.
NOTE: Read the entire instruction manual before starting the
installation.
NOTE: Installer: Make sure the Owner’s Manual and Service
Instructions are left with the unit after installation.
TABLE OF CONTENTS
PAGE
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . 1--2
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
RECEIVING AND INSTALLATION . . . . . . . . . . . . . . . . . . 2--9
Check Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Identify Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Inspect Shipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Provide Unit Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Roof Curb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Slab Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Provide Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Rig and Place Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Rigging/Lifting of Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Select and Install Ductwork . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Converting Horizontal Discharge Units to Downflow
(Vertical) Discharge Units . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Provide for Condensate Disposal . . . . . . . . . . . . . . . . . . . . . . 9
Install Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . 9
High--Voltage Connections . . . . . . . . . . . . . . . . . . . . . . . . . 9
Special Procedures for 208--V Operation . . . . . . . . . . . . . . 10
Control Voltage Connections . . . . . . . . . . . . . . . . . . . . . . . 10
Standard Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Transformer Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Accessory Electric heaters Installation . . . . . . . . . . . . . . . . 10
PRE--START--UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
START--UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18--24
Checking Cooling & Heating Control Operation . . . . . . . . 18
Check for Refrigerant Leaks . . . . . . . . . . . . . . . . . . . . . . . . . 18
Start--Up Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
50EZ--A Sequence of Operation . . . . . . . . . . . . . . . . . . . . 19
Checking & Adjusting Refrigerant Charge . . . . . . . . . . . . 19
Indoor Airflow & Airflow Adjustments . . . . . . . . . . . . . . 19
Continuous Fan Operation . . . . . . . . . . . . . . . . . . . . . . . . 20
Defrost Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Quiet Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Defrost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28--33
Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Indoor Blower and Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Outdoor Coil, Indoor Coil, & Condensate Drain Pan . . . . . . 29
Outdoor Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Electrical Controls and Wiring . . . . . . . . . . . . . . . . . . . . . . . 31
Refrigerant Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Indoor Airflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
A09034
Fig. 1 -- Unit 50EZ--A
Metering Devices-- TXV & Piston . . . . . . . . . . . . . . . . . . . .
Pressure Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loss of Charge Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
High Pressure Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Copeland Scroll compressor (Puron Refrigerant) . . . . . . . . .
Refrigerant System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Refrigerant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Compressor Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Servicing Systems on Roofs with Synthetic Materials . . . .
Liquid Line Filter Drier . . . . . . . . . . . . . . . . . . . . . . . . . . .
PuronR (R--410A) Refrigerant Charging . . . . . . . . . . . . .
System Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loss of Charge Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check Defrost Thermostat . . . . . . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
START--UP CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32
32
32
32
32
32
32
32
32
33
33
33
33
33
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33
SAFETY CONSIDERATIONS
Installation and servicing of this equipment can be hazardous due
to mechanical and electrical components. Only trained and
qualified personnel should install, repair, or service this equipment.
Untrained personnel can perform basic maintenance functions such
as cleaning and replacing air filters. All other operations must be
performed by trained service personnel. When working on this
equipment, observe precautions in the literature, on tags, and on
labels attached to or shipped with the unit and other safety
precautions that may apply.
Follow all safety codes. Wear safety glasses, protective clothing,
and work gloves. Use quenching cloth for brazing operations.
Have a fire extinguisher available. Read these instructions
thoroughly and follow all warnings or cautions included in
literature and attached to the unit. Consult local building codes, the
current editions of the National Electrical Code (NEC) NFPA 70.
In Canada refer to the current editions of the Canadian electrical
Code CSA C22.1.
.
Recognize safety information. This is the safety--alert symbol
When you see this symbol on the unit and in instructions or manu1
als, be alert to the potential for personal injury. Understand these
signal words: DANGER, WARNING, and CAUTION. These
words are used with the safety--alert symbol. DANGER identifies
the most serious hazards which will result in severe personal injury
or death. WARNING signifies hazards which could result in personal injury or death. CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage. NOTE is used to highlight suggestions which will
result in enhanced installation, reliability, or operation.
!
WARNING
Step 2 — Provide Unit Support
Roof Curb
ELECTRICAL SHOCK HAZARD
50EZ-- A
Failure to follow this warning could result in personal
injury or death.
Before installing or servicing system, always turn off main
power to system and install lockout tag. There may be
more than one disconnect switch. Turn off accessory heater
power switch if applicable.
WARNING
!
FIRE,
EXPLOSION,
HAZARD
ELECTRICAL
SHOCK
Failure to follow this warning could result in personal
injury, death or property damage.
A qualified installer or agency must use only
factory--authorized kits or accessories when modifying this
product.
CAUTION
!
the downflow panels before rigging and lifting into place. The
panel removal process may require the unit to be on the ground.
IMPORTANT: The unit must be secured to the curb by installing
screws through the bottom of the curb flange and into the unit base
rails. When installing large base units onto the common curb, the
screws must be installed before allowing the full weight of the unit
to rest on the curb. A minimum of six screws are required for large
base units. Failure to secure unit properly could result in an
unstable unit. See Warning near Rigging/Lifting information and
accessory curb instructions for more details.
CUT HAZARD
Failure to follow this caution may result in personal injury.
When removing access panels (see Fig. 19) or performing
maintenance functions inside your unit, be aware of sharp
sheet metal parts and screws. Although special care is taken
to reduce sharp edges to a minimum, be extremely careful
when handling parts or reaching into the unit.
Install accessory roof curb in accordance with instructions shipped
with curb (See Fig. 4). Install insulation, cant strips, roofing, and
flashing. Ductwork must be attached to curb.
IMPORTANT: The gasketing of the unit to the roof curb is critical
for a watertight seal. Install gasketing material supplied with the
roof curb. Improperly applied gasketing also can result in air leaks
and poor unit performance.
Curb should be level to within 1/4 in. (6 mm) (See Fig. 6). This is
necessary for unit drain to function properly. Refer to accessory
roof curb installation instructions for additional information as
required.
Installation on older “G” series roof curbs.
Two accessory kits are available to aid in installing a new “G”
series unit on an old “G” roof curb.
1. Accessory kit number CPADCURB001A00, (small chassis)
and accessory kit number CPADCURB002A00, (large
chassis) includes roof curb adapter and gaskets for the
perimeter seal and duct openings. No additional
modifications to the curb are required when using this kit.
2. An alternative to the adapter curb is to modify the existing
curb by removing the outer horizontal flange and use
accessory kit number CPGSKTKIT001A00 which includes
spacer blocks (for easy alignment to existing curb) and
gaskets for the perimeter seal and duct openings. This kit is
used when existing curb is modified by removing outer
horizontal flange.
!
INTRODUCTION
This heat pump is fully self--contained and designed for outdoor
installation. (See Fig. 1.) Standard units are shipped in a
horizontal--discharge configuration for installation on a
groundlevel slab. Standard units can be converted to downflow
(vertical) discharge configurations for rooftop applications.
RECEIVING AND INSTALLATION
Step 1 — Check Equipment
Identify Unit
The unit model number and serial number are stamped on the unit
identification plate. Check this information against shipping
papers.
Inspect Shipment
Inspect for shipping damage before removing packaging materials.
If unit appears to be damaged or is torn loose from its anchorage,
have it examined by transportation inspectors before removal.
Forward claim papers directly to transportation company.
Manufacturer is not responsible for any damage incurred in transit.
Check all items against shipping list. Immediately notify the
nearest equipment distributor if any item is missing. To prevent
loss or damage, leave all parts in original packages until
installation.
If the unit is to be mounted on a curb in a downflow application,
review Step 5 to determine which method is to be used to remove
CAUTION
UNIT/STRUCTURAL DAMAGE HAZARD
Failure to follow this caution may result in personal injury.
Ensure there is sufficient clearance for saw blade when
cutting the outer horizontal flange of the roof curb so there
is no damage to the roof or flashing.
Slab Mount
Place the unit on a solid, level pad that is at least 2 in. (51 mm)
above grade (See Fig. 8). The pad should extend approximately 2
in. (51 mm) beyond the casing on all 4 sides of the unit. Do not
secure the unit to the pad except when required by local codes.
Step 3 — Provide Clearances
The required minimum service clearances are shown in Fig. 2 and
3. Adequate ventilation and outdoor air must be provided. The
outdoor fan draws air through the outdoor coil and discharges it
through the top fan grille. Be sure that the fan discharge does not
recirculate to the outdoor coil. Do not locate the unit in either a
corner or under an overhead obstruction. The minimum clearance
under a partial overhang (such as a normal house overhang) is 48
in. (1219 mm)above the unit top. The maximum horizontal
extension of a partial overhang must not exceed 48 in. (1219 mm).
IMPORTANT: Do not restrict outdoor airflow. An air restriction
at either the outdoor--air inlet or the fan discharge may be
detrimental to compressor life.
2
Step 4 — Rig and Place Unit
Rigging and handling of this equipment can be hazardous for many
reasons due to the installation location (roofs, elevated structures,
etc.).
Only trained, qualified crane operators and ground support staff
should handle and install this equipment.
INSPECTION
Prior to initial use, and at monthly intervals, all rigging shackles,
clevis pins, and straps should be visually inspected for any damage,
evidence of wear, structural deformation, or cracks. Particular
attention should be paid to excessive wear at hoist hooking points and
load support areas. Materials showing any kind of wear in these areas
must not be used and should be discarded.
!
WARNING
UNIT FALLING HAZARD
When working with this equipment, observe precautions in the
literature, on tags, stickers, and labels attached to the equipment, and
any other safety precautions that might apply.
Failure to follow this warning could result in personal injury
or death.
Never stand beneath rigged units or lift over people.
Training for operators of the lifting equipment should include, but not
be limited to, the following:
1. Application of the lifter to the load, and adjustment of the lifts
to adapt to various sizes or kinds of loads.
2. Instruction in any special operation or precaution.
3. Condition of the load as it relates to operation of the lifting kit,
such as balance, temperature, etc.
Follow all applicable safety codes. Wear safety shoes and work
gloves.
!
WARNING
PROPERTY DAMAGE HAZARD
Failure to follow this warning could result in personal
injury/death or property damage.
When straps are taut, the clevis should be a minimum of 36 in.
(914 mm) above the unit top cover.
3
50EZ-- A
Do not place the unit where water, ice, or snow from an overhang
or roof will damage or flood the unit. Do not install the unit on
carpeting or other combustible materials. Slab--mounted units
should be at least 2 in. (51 mm) above the highest expected water
and runoff levels. Do not use unit if it has been under water.
50EZ-- A
A150587
Fig. 2 -- 50EZ--A30--36 Unit Dimensions
4
50EZ-- A
A150588
Fig. 3 -- 50EZ--A42--60 Unit Dimensions
5
Dashed lines show cross support
location for large basepan units.
B
G
HVAC unit
basepan
HVAC unit
base rails
C
Sealing
Gasket
Roofcurb
A
Anchor screw
H
F
Wood nailer*
Flashing field
supplied
Roofcurb*
Insulation
(field supplied)
Roofing material
field supplied
50EZ-- A
E
D
Cant strip
field supplied
SMALL/COMMON CURB
A09413
*Provided with roofcurb
A09090
ROOF CURB DETAIL
B
C
SUPPLY
AIR
SMALL
BASE
UNIT
RETURN
AIR
LARGE
BASE
UNIT
G
H
F A
E
D
UNIT PLACEMENT ON
COMMON CURB
SMALL OR LARGE BASE UNIT
A09415
LARGE CURB
A09094
A09414
UNIT
SIZE
CATALOG
NUMBER
A
IN. (mm)
Small
or
Large
CPRFCURB010A00
11 (279)
CPRFCURB011A00
14 (356)
CPRFCURB012A00
CPRFCURB013A00
11 (279)
14 (356)
Large
B
(small/common
base)
IN. (mm)*
B
(large base)
IN. (mm)*
C
IN. (mm)
D
IN. (mm)
14 (356)
16 (406)
47.8
(1214)
10 (254)
14 (356)
E
IN. (mm)
32.4
(822)
43.9
(1116)
F
IN. (mm)
G
IN. (mm)
30.6 (778)
2.7 (69)
42.2 (1072)
H
IN. (mm)
46.1
(1170)
* Part Numbers CPRCURB010A00 and CPRCURB011A00 can be used on both small and large basepan units. The cross supports must be located based on
whether the unit is a small basepan or a large basepan.
NOTES:
1. Roof curb must be set up for unit being installed.
2. Seal strip must be applied, as required, to unit being installed.
3. Roof curb is made of 16--gauge steel.
4. Attach ductwork to curb (flanges of duct rest on curb).
5. Insulated panels: 1--in. (25.4 mm) thick fiberglass 1 lb. density.
Fig. 4 -- Roof Curb Dimensions
6
CAUTION - NOTICE TO RIGGERS
PRUDENCE - AVIS AUX MANIPULATEUR
ACCESS PANELS MUST BE IN PLACE WHEN RIGGING.
PANNEAUX D'ACCES DOIT ÊTRE EN PLACE POUR MANIPULATION.
Use top skid as spreader bar. / Utiliser la palette du haut comme barre de répartition
DUCTS
SEAL STRIP MUST BE IN
PLACE BEFORE PLACING
UNIT ON ROOF CURB
UNIT HEIGHT
HAUTEUR D'UNITÉ
50EZ-- A
MINIMUM HEIGHT: 36" (914.4 mm)
HAUTEUR MINIMUM
BANDE SCELLANT DOIT ÊTRE
EN PLACE AVANT DE PLACER
L'UNITÉ SUR LA BASE DE TOIT
DETAIL A
VOIR DÉTAIL A
SEE DETAIL A
VOIR DÉTAIL A
50CY502286 2.0
A09051
Unit
CORNER WEIGHTS (SMALL CABINET)
30
36
lb
kg
lb
Rigging
Weight
340
154
343
Unit
kg
Rigging
Weight
156
*For 460 Volt units add 14 lb (6.35 kg) to the rigging weight.
NOTE: See dimensional drawing for corner weights.
lb
CORNER WEIGHTS (LARGE CABINET)
42
48
kg
lb
kg
419
190
429
195
60
lb
kg
454
206
Fig. 5 -- Rigging Weights
Rigging/Lifting of Unit (See Fig. 5.)
!
WARNING
UNIT FALLING HAZARD
A
Failure to follow this warning could result in personal injury
or death.
2. Attach shackles, clevis pins, and straps to the base rails of the
unit. Be sure materials are rated to hold the weight of the unit.
(See Fig. 5).
3. Attach a clevis of sufficient strength in the middle of the straps.
Adjust the clevis location to ensure unit is lifted level with the
ground.
After the unit is placed on the roof curb or mounting pad, remove the
top skid.
MAXIMUM ALLOWABLE
DIFFERENCE in. (mm)
B
Large base units must be secured to common curb before
allowing full weight of unit to rest on curb. Install screws
through curb into unit base rails while rigging crane is still
supporting unit.
Lifting holes are provided in base rails as shown in Fig. 2 and 3.
1. Leave top shipping skid on the unit for use as a spreader bar
to prevent the rigging straps from damaging the unit. If the
skid is not available, use a spreader bar of sufficient length to
protect the unit from damage.
C
A-B
B-C
A-C
1/4 (6.35)
1/4 (6.35)
1/4 (6.35)
A07925
Fig. 6 -- Unit Leveling Tolerances
Step 5 — Select and Install Ductwork
The design and installation of the duct system must be in
accordance with the standards of the NFPA for installation of
non--residence type air conditioning and ventilating systems,
NFPA 90A or residence--type, NFPA 90B and/or local codes and
ordinances.
Select and size ductwork, supply--air registers, and return air grilles
according to ASHRAE (American Society of Heating,
Refrigeration, and Air Conditioning Engineers) recommendations.
The unit has duct flanges on the supply-- and return--air openings
on the side of the unit.
7
!
WARNING
PERSONAL INJURY HAZARD
Failure to follow this warning could result in personal
injury or death.
50EZ-- A
For vertical supply and return units, tools or parts could
drop into ductwork Install a 90 degree turn in the return
ductwork between the unit and the conditioned space. If a
90 degree elbow cannot be installed, then a grille of
sufficient strength and density should be installed to prevent
objects from falling into the conditioned space. Units with
electric heaters require 90 degree elbow in supply duct.
When designing and installing ductwork, consider the following:
1. All units should have field--supplied filters or accessory
filter rack installed in the return--air side of the unit.
Recommended sizes for filters are shown in Table 1.
2. Avoid abrupt duct size increases and reductions. Abrupt
change in duct size adversely affects air performance.
IMPORTANT: Use flexible connectors between ductwork and
unit to prevent transmission of vibration. Use suitable gaskets to
ensure weather tight and airtight seal. When electric heat is
installed, use fireproof canvas (or similar heat resistant material)
connector between ductwork and unit discharge connection. If
flexible duct is used, insert a sheet metal sleeve inside duct. Heat
resistant duct connector (or sheet metal sleeve) must extend 24--in.
(610 mm) from electric heater element.
3. Size ductwork for cooling air quantity (cfm). The minimum
air quantity for proper electric heater operation is listed in
Table 2. Heater limit switches may trip at air quantities
below those recommended.
4. Seal, insulate, and weatherproof all external ductwork. Seal,
insulate and cover with a vapor barrier all ductwork passing
through conditioned spaces. Follow latest Sheet Metal and
Air Conditioning Contractors National Association
(SMACNA) and Air Conditioning Contractors Association
(ACCA) minimum installation standards for residential
heating and air conditioning systems.
5. Secure all ducts to building structure. Flash, weatherproof,
and vibration--isolate duct openings in wall or roof
according to good construction practices.
Converting Horizontal Discharge Units to Downflow
(Vertical) Discharge Units
!
WARNING
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury
or death.
Horizontal Duct Covers
A09061
Basepan
Downflow
(Vertical)
Supply
Knockout
Basepan
Downflow
(Vertical)
Return
Knockout
Fig. 7 -- Supply and Return Duct Openings
A09088
CAUTION
!
PROPERTY DAMAGE HAZARD
Failure to follow this caution may result in property damage.
Collect ALL screws that were removed. DO NOT leave screws
on rooftop as permanent damage to the roof may occur.
3. To remove downflow return and supply knockout covers,
break front and right side connections tabs with a
screwdriver and hammer. Push cover down to break rear
and left side tabs.
NOTE: These panels are held in place with tabs similar to an
electrical knockout. Reinstall horizontal duct covers (Fig. 7)
shipped on unit from factory. Insure openings are air and
watertight.
NOTE: The design and installation of the duct system must be in
accordance with the standards of the NFPA for installation of non
residence--type air conditioning and ventilating systems, NFPA
90A or residence--type, NFPA 90B; and/or local codes and
ordinances.
Before installing or servicing system, always turn off main
power to system and install lockout tag. There may be more
than one disconnect switch.
OPTIONAL
RETURN
AIR
OPENING
1. Open all electrical disconnects and install lockout tag before
starting any service work.
2. Remove horizontal (metal) ductcovers to access vertical
(downflow) discharge duct knockouts in unit basepan. (See
Fig. 7.)
OPTIONAL
SUPPLY
AIR
OPENING
2˝
(50.8mm)
EVAP. COIL
COND. COIL
A07926
Fig. 8 -- Slab Mounting Detail
8
Step 6 — Provide for Condensate Disposal
High-- Voltage Connections
NOTE: Ensure that condensate--water disposal methods comply
with local codes, restrictions, and practices.
This unit dispose of condensate through a 3/4 in. NPT female
fitting that exits on the compressor end of the unit. Condensate
water can be drained directly onto the roof in rooftop installations
(where permitted) or onto a gravel apron in ground level
installations. Install a field--supplied 2--in. (51 mm) condensate trap
at end of condensate connection to ensure proper drainage. Make
sure that the outlet of the trap is at least 1 in. (25 mm) lower than
the drain--pan condensate connection to prevent the pan from
overflowing. Prime the trap with water. When using a gravel apron,
make sure it slopes away from the unit.
If the installation requires draining the condensate water away from
the unit, install a field--supplied 2 --in. (51mm) trap at the
condensate connection to ensure proper drainage. Condensate trap
is available as an accessory or is field--supplied. Make sure that the
outlet of the trap is at least 1 in. (25 mm) lower than the unit
drain--pan condensate connection to prevent the pan from
overflowing. Connect a drain trough using a minimum of
field--supplied 3/4--in. PVC or field--supplied 3/4--in. copper pipe
at outlet end of the 2--in. (51 mm) trap. (See Fig. 10) Do not
undersize the tube. Pitch the drain trough downward at a slope of at
least 1 in. (25 mm) every 10 ft (3 m) of horizontal run. Be sure to
check the drain trough for leaks. Prime the trap at the beginning of
the cooling season start--up.
The unit must have a separate electrical service with a
field--supplied, waterproof disconnect switch mounted at, or within
sight from the unit. Refer to the unit rating plate, NEC and local
codes for maximum fuse/circuit breaker size and minimum circuit
amps (ampacity) for wire sizing.
The field--supplied disconnect may be mounted on the unit over
the high--voltage inlet hole when the standard power and
low--voltage entry points are used. See Fig. 2 and 3 for acceptable
location. Remove high voltage knockout.
See unit wiring label (Fig. 11--12) and Fig. 9 for reference when
making high voltage connections. Proceed as follows to complete
the high--voltage connections to the unit.
HIGH VOLTAGE
POWER LEADS
(SEE UNIT WIRING
LABEL)
EQUIP GR
WHT(W1)
VIO (W2)
YEL(Y)
GRN(G)
LOW-VOLTAGE
POWER LEADS
(SEE UNIT )
WIRING LABEL
RED(R)
BRN(C)
ORN(O)
UNIT COMPONENT DAMAGE HAZARD
!
FIELD-SUPPLIED
FUSED DISCONNECT
CONTROL BOX
CAUTION
Failure to follow this caution may result in damage to the unit
being installed.
1. Make all electrical connections in accordance with NEC
NFPA 70 (latest edition) and local electrical codes
governing such wiring. In Canada, all electrical
connections must be in accordance with CSA standard
C22.1 Canadian Electrical Code Part 1 and applicable
local codes. Refer to unit wiring diagram.
2. Use only copper conductor for connections between
field--supplied electrical disconnect switch and unit. DO
NOT USE ALUMINUM WIRE.
3. Be sure that high--voltage power to unit is within
operating voltage range indicated on unit rating plate. On
3--phase units, ensure phases are balanced within 2
percent. Consult local power company for correction of
improper voltage and/or phase imbalance.
4. Do not damage internal components when drilling
through any panel to mount electrical hardware, conduit,
etc.
50EZ-- A
3-PHASE SHOWN
Step 7 — Install Electrical Connections
!
POWER
SUPPLY
BLU(DH)
GRA(Y2)
W1
W2
Y
G
R
THERMOSTAT
(TYPICAL)
C
O
DH
3-Phase
Only
SPLICE BOX
A150613
Fig. 9 -- High-- and Control--Voltage Connections
Three--phase units:
1. Run the high--voltage (L1, L2, L3) and ground lead into the
control box.
2. Connect ground lead to chassis ground connection.
3. Locate the black and yellow wires connected to the line side
of the contactor.
4. Connect field L1 to black wire on connection 11 of the
compressor contactor.
5. Connect field wire L3 to yellow wire on connection 13 of
the compressor contactor.
6. Connect field wire L2 to blue wire from compressor.
Special Procedures for 208-- V Operation
WARNING
!
WARNING
ELECTRICAL SHOCK HAZARD
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury
or death.
Failure to follow this warning could result in personal
injury or death.
The unit cabinet must have an uninterrupted, unbroken
electrical ground. This ground may consist of an electrical
wire connected to the unit ground screw in the control
compartment, or conduit approved for electrical ground when
installed in accordance with NEC,NFPA 70 National Fire
Protection Association (latest edition) (in Canada, Canadian
Electrical Code CSA C22.1) and local electrical codes.
Before installing or servicing system, always turn off main
power to system and install lockout tag. With disconnect
switch open, move black wire from transformer (3/16 in.)
terminal marked 230 to terminal marked 200. This retaps
transformer to primary voltage of 208 vac.
9
Control Voltage Connections
NOTE: Do not use any type of power--stealing thermostat. Unit
control problems may result.
Use no. 18 American Wire Gage (AWG) color--coded, insulated
(35C minimum) wires to make the control voltage connections
between the thermostat and the unit. If the thermostat is located
more than 100 ft (30.5 m) from the unit (as measured along the
control voltage wires), use no. 16 AWG color--coded, insulated
(35 C minimum) wires.
50EZ-- A
Standard Connections
Locate the nine low voltage thermostat leads in 24 volt splice box.
See Fig. 9 for connection diagram. Run the low--voltage leads from
the thermostat, through the control wiring inlet hole grommet (Fig.
2 and 3), and into the low--voltage splice box. Provide a drip loop
before running wires through panel. Secure and strain relief all
wires so that they do not interfere with operation of unit. A gray
wire is standard on 3--phase units for connection to an economizer.
If an accessory electric heater is installed, low voltage leads from
heater must be connected to factory supplied control leads from
Indoor Fan Board P4 connector.
NOTE: If the unit 24V wires do not have a matching receptacle,
cut the 24V wires from the electric heater plug, strip the ends, and
wire nut together to match the schematic connections. If the electric
heater 24V wires do not have a matching plug, cut the 24V wires
from the unit receptacle, strip the ends, and wire nut together to
match the schematic connections.
Factory wires are provided for electric heat staging W1 and W2
(W2 and W3 on IFB). If room thermostat has only one stage of
supplemental heat, connect white and violet wires shown in Fig. 9
to second stage heat field wire.
Some electric heaters have four control wires (plus common wire).
Consult unit wiring diagram and electric heater wiring diagram for
additional details.
Transformer Protection
The transformer is of the energy--limiting type. It is set to withstand
a 30--second overload or shorted secondary condition. If an
overload or short is present, correct overload condition and check
for blower fuse on Interface Fan Board. Replace fuse as required
with correct size and rating.
Accessory Electric Heaters Installation
Electric heaters may be installed with the 50EZ--A units per
instructions supplied with electric heater package. See unit rating
plate for factory--approved electric heater kits.
TRAP
OUTLET
1-in. (25 mm) min.
2-in. (51 mm) min.
A09052
Fig. 10 -- Condensate Trap
10
50EZ--- A30
2.5
340
154
50EZ--- A36
3
343
156
10.2
4.6
7.9
3.6
ORIFICE OD (in.)
(mm)
OUTDOOR COIL
Rows... Fins/in.
face area (sq. ft.)
OUTDOOR FAN
Nominal Airflow (CFM)
Diameter Motor HP (RPM)
INDOOR COIL
Rows... Fins/in.
face area (sq. ft.)
INDOOR BLOWER
Nominal Cooling Airflow (CFM)
Size (in.)
(mm)
Motor (HP)
HIGH --- PRESSURE SWITCH (psig)
Cutout
Reset (Auto)
0.035 (2)
.89
0.037 (2)
.94
2...21
11.9
2700
24
1/5 (810)
50EZ--- A42
3.5
419
190
1
SCROLL COMPRESSOR
R---410A
10.0
4.5
TXV
50EZ--- A48
4
429
195
50EZ--- A60
5
454
206
9.6
4.4
12.3
5.6
0.038 (Left OD Coil)
0.040 (Right OD Coil)
.97/1.02
0.046 (2)
1.2
0.052 (2)
1.3
2...21
11.9
2700
24
1/5 (810)
2...21
13.6
3100
26
1/5 (810)
2...21
13.6
3100
26
1/5 (810)
2...21
17.5
3500
26
1/5 (810)
3...17
3.7
3...17
3.7
3...17
4.7
3...17
4.7
3...17
5.7
1000
10x10
254x254
1/2
1200
11x10
279x254
3/4
1400
11x10
279x254
3/4
1600
11x10
279x254
1.0
1800
11x10
279x254
1.0
65015
42025
205
4510
LOSS--- OF--- CHARGE/LOW --- PRESSURE SWITCH
(Liquid Line) (psig)
Cutout
Reset (Auto)
205
4510
RETURN--- AIR FILTERS*{
20x24x1
24x30x1
24x36x1
throwaway (in.)
508x610x25
610x762x25
610x914x25
(mm)
*Required filter sizes shown are based on the larger of the AHRI (Air Conditioning Heating and Refrigeration Institute) rated cooling airflow or the heating airflow
velocity of 300 ft/minute for throwaway type or 450 ft/minute for high ---capacity type. Air filter pressure drop for non ---standard filters must not exceed 0.08 IN.
W.C.
{ If using accessory filter rack refer to the filter rack installation instructions for correct filter size and quantity.
} For 460 volt units, add 14 lb (6.4 kg) to the weight.
Table 2 – Minimum Airflow for Reliable Electric Heater Operation (CFM)
SIZE
AIRFLOW (CFM)
50EZ-- A30
1025
50EZ-- A36
1250
50EZ-- A42
1400
11
50EZ-- A48
1710
50EZ-- A60
1800
50EZ-- A
Table 1 – Physical Data -- Unit 50EZ--A
UNIT SIZE
NOMINAL CAPACITY (ton)
SHIPPING WEIGHT} (lb)
(kg)
COMPRESSOR QUANTITY
TYPE
REFRIGERANT
Refrigerant (R --- 410A) Quantity (lb)
Quantity (kg)
METERING DEVICE ID
50EZ-- A
A11006
Fig. 11 -- Connection Wiring Schematics -- 208/230--3--60
12
50EZ-- A
A11005
Fig. 11 Cont. -- Ladder Wiring Schematics -- 208/230--3--60
13
50EZ-- A
A10195
Fig. 12 -- Connection Wiring Diagram 460--3--60
14
50EZ-- A
A10195
Fig. 12 Cont. -- Ladder Wiring Diagram 460--3--60
15
PRE--START--UP
!
WARNING
50EZ-- A
FIRE, EXPLOSION, ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury,
death or property damage.
1. Follow recognized safety practices and wear protective
goggles when checking or servicing refrigerant system.
2. Relieve and recover all refrigerant from system before
touching or disturbing compressor plug if refrigerant
leak is suspected around compressor terminals.
3. Do not remove compressor plug until all electrical
sources are disconnected and tagged.
4. Never attempt to repair soldered connection while
refrigerant system is under pressure.
5. Do not use torch to remove any component. System
contains oil and refrigerant under pressure.
To remove a component, wear protective goggles and
proceed as follows:
a. Shut off electrical power to unit and install lockout
tag.
b. Relieve and reclaim all refrigerant from system
using both high-- and low--pressure ports.
c. Cut component connecting tubing with tubing
cutter and remove component from unit.
d. Carefully unsweat remaining tubing stubs when
necessary. Oil can ignite when exposed to torch
flame.
Use the Start--Up Checklist supplied at the end of this book and
proceed as follows to inspect and prepare the unit for initial
start--up:
1. Remove all access panels (see Fig. 19).
2. Read and follow instructions on all DANGER, WARNING,
CAUTION, and INFORMATION labels attached to, or
shipped with, unit.
3. Make the following inspections:
a. Inspect for shipping and handling damages such as
broken lines, loose parts, disconnected wires, etc.
b. Inspect all field and factory--wiring connections. Be sure
that connections are completed and tight. Ensure wires
do not touch refrigerant tubing or sharp sheet metal
edges.
c. Inspect coil fins. If damaged during shipping and
handling, carefully straighten fins with a fin comb.
4. Verify the following conditions:
a. Make sure that outdoor--fan blade is correctly positioned
in fan orifice.
b. Make sure that air filter(s) is in place.
c. Make sure that condensate drain pan and trap are filled
with water to ensure proper drainage.
d. Make sure that all tools and miscellaneous loose parts
have been removed.
5. Each unit system has 2 Schrader--type ports, one low--side
Schrader fitting located on the suction line, and one
high--side Schrader fitting located on the compressor
discharge line. Be sure that caps on the ports are tight.
START--UP
Checking Cooling and Heating Control Operation
Start and check the unit for proper control operation as follows:
(1.) Place room thermostat SYSTEM switch or MODE
control in OFF position. Observe that blower
motor starts when FAN mode is placed in FAN ON
position and shuts down when FAN MODE switch
is placed in AUTO position.
(2.) Thermostat:
When the room temperature rises to a point that is
slightly above the cooling control setting of the
thermostat, the thermostat completes the circuit
between thermostat terminal R to terminals Y, O
and G.These completed circuits through the
thermostat connect contactor coil (C) (through unit
wire Y) and Indoor Fan board (through unit wire
G) across the 24--v. secondary of transformer
(TRAN).
(3.) Place system switch or MODE control in HEAT
position. Set control above room temperature.
Observe that compressor, outdoor fan, and indoor
blower motors start. Observe that heating cycle
shuts down when control setting is satisfied.
(4.) When using an automatic changeover room
thermostat place both SYSTEM or MODE control
and FAN mode switches in AUTO positions.
Observe that unit operates in Cooling mode when
temperature control is set to “call for Cooling”
(below room temperature), and unit operates in
Heating mode when temperature control is set to
“call for Heating” (above room temperature).
NOTE: Once the compressor has started and then has stopped, it
should not be started again until 5 minutes have elapsed. The
defrost board has a built--in 5 minute delay between cycles. The 5
minute compressor delay also applies to heat pump heating mode.
Step 1 — Check for Refrigerant Leaks
!
WARNING
EXPLOSION HAZARD
Failure to follow this warning could
result in death, serious personal injury,
and/or property damage.
Never use air or gases containing
oxygen for leak testing or operating
refrigerant compressors. Pressurized
mixtures of air or gases containing
oxygen can lead to an explosion.
Proceed as follows to locate and repair a refrigerant leak and to
charge the unit:
1. Locate leak and make sure that refrigerant system pressure
has been relieved and reclaimed from both high-- and
low--pressure ports.
2. Repair leak following Refrigerant Service procedures.
NOTE: Install a bi--flow filter drier whenever the system has been
opened for repair.
3. Add a small charge of R--410A refrigerant vapor to system
and leak--test unit.
4. Recover refrigerant from refrigerant system and evacuate to
500 microns if no additional leaks are not found.
5. Charge unit with Puron (R--410A) refrigerant, using an
electronic scale. Refer to unit rating plate for required
charge.
Step 2 — Start--Up Adjustments
Complete the required procedures given in the Pre--Start--Up
section before starting the unit. Do not jumper any safety devices
when operating the unit. Do not operate the unit in Cooling mode
when the outdoor temperature is below 40_F (4_C) (unless
accessory low--ambient kit is installed).
16
50EZ-- A Sequence of Operation
a. CONTINUOUS FAN
(1.) Thermostat closes circuit R to G energizing the
blower motor for continuous fan.
b. COOLING MODE
(1.) If indoor temperature is above temperature set
point, thermostat closes circuits R to G, R to Y and
R to O--The unit delivers cooling airflow.
c. ELECTRIC HEATING MODE
(1.) Thermostat closes circuit R to W/W1, or W2 and R
to G. There are no on or off delays.
d. HEAT PUMP HEATING MODE
(1.) Thermostat closes circuits R to G and R to Y. The
compressor, indoor and outdoor fans are energized.
e. HEAT PUMP HEATING WITH AUXILIARY
ELECTRIC HEAT
(1.) Thermostat closes circuits R to G, R to Y and R to
W/W1 or W2. The compressor, indoor and outdoor
fans are energized, as well as the electric heat
relays.
f. DEFROST MODE
The defrost mode is automatically energized by the
defrost board during heating mode. The defrost board
energizes “O” (reversing valve) and “W2” (electric
heat). It also de--energizes the outdoor fan. When defrost
is complete, unit will return to heating mode. If room
thermostat is satisfied during defrost, unit will shut
down and restart in defrost on next call for heat.
IMPORTANT: When evaluating the refrigerant charge, an
indicated adjustment to the specified factory charge must always be
very minimal. If a substantial adjustment is indicated, an abnormal
condition exists somewhere in the cooling system, such as
insufficient airflow across either coil or both coils.
Proceed as follows:
1. Remove caps from low-- and high--pressure service fittings.
2. Using hoses with valve core depressors, attach low-- and
high--pressure gauge hoses to low-- and high--pressure
service fittings, respectively.
3. Start unit and let run until system pressures stabilize.
4. Measure and record the following:
a. Outdoor ambient--air temperature (F [C] db).
b. Liquid line temperature (F [C]) at TXV.
c. Discharge (high--side) pressure (psig).
d. Suction (low--side) pressure (psig) (for reference only).
5. Using Cooling Charging Charts compare outdoor--air
temperature (F [C] db) with the discharge line pressure
(psig) to determine desired system operating liquid line
temperature (See Fig. 16).
6. Compare actual liquid line temperature with desired liquid
line temperature. Using a tolerance of 2F (1.1C), add
refrigerant if actual temperature is more than 2F (1.1C)
higher than proper liquid line temperature, or remove
refrigerant if actual temperature is more than 2F (1.1C)
lower than required liquid line temperature.
NOTE:
If the problem causing the inaccurate readings is a
refrigerant leak, refer to Check for Refrigerant Leaks section.
Indoor Airflow and Airflow Adjustments
!
UNIT OPERATION HAZARD
Checking and Adjusting Refrigerant Charge
Failure to follow this caution may result in unit damage.
The refrigerant system is fully charged with Puron (R--410A)
refrigerant and is tested and factory sealed.
!
For cooling operation, the recommended airflow is 350 to
450 cfm for each 12,000 Btuh of rated cooling capacity. For
heating operation, the airflow must produce a temperature
rise that falls within the range stamped on the unit rating
plate.
WARNING
EXPLOSION HAZARD
Failure to follow this warning could
result in death, serious personal injury,
and/or property damage.
NOTE: Be sure that all supply--and return--air grilles are open,
free from obstructions, and adjusted properly.
!
Never use air or gases containing
oxygen for leak testing or operating
refrigerant compressors. Pressurized
mixtures of air or gases containing
oxygen can lead to an explosion.
NOTE:
Adjustment of the refrigerant charge is not required
unless the unit is suspected of not having the proper Puron
(R--410A) charge.
A subcooling charging chart is attached to the inside of the
compressor access panel (see Fig. 19). The chart includes the
required liquid line temperature at given discharge line pressures
and outdoor ambient temperatures.
An accurate thermocouple-- or thermistor--type thermometer, and a
gauge manifold are required when using the subcooling charging
method for evaluating the unit charge. Do not use mercury or small
dial--type thermometers because they are not adequate for this type
of measurement.
NOTE: Allow system to operate for a minimum of 15 minutes
before checking or adjusting refrigerant charge.
CAUTION
WARNING
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal
injury or death.
Disconnect electrical power to the unit and install lockout
tag before changing blower speed.
This unit has independent fan speeds for gas heating and cooling.
In addition, this unit has the field-selectable capability to run two
different cooling fan speeds: A normal cooling fan speed (350~400
CFM/Ton) and an enhanced dehumidification fan speed (As low as
320 CFM/Ton) for use with either a dehumidistat or a thermostat
that supports dehumidification.
The cooling speed is marked “LOW” on the interface fan board
(IFB) (See. Fig. 14). The factory-shipped settings are noted in
Table 4. There are 4 additional speed tap wires available for use in
either electric heating or cooling (For color coding on the indoor
fan motor leads, see Table 3). The additional 4 speed tap wires are
17
50EZ-- A
IMPORTANT: Three--phase, scroll compressors are direction
oriented. Unit must be checked to ensure proper compressor
3--phase power lead orientation. If not corrected within 5 minutes,
the internal protector will shut off the compressor. The 3--phase
power leads to the unit must be reversed to correct rotation. When
turning backwards, the difference between compressor suction and
discharge pressures may be near zero.
shipped loose with vinyl caps and are located in the control box,
near the interface fan board (IFB) (See Fig. 14).
cooling fan speed and place desired speed tap wire on the
“LOW” connection on the interface board (IFB). Verify
that static pressure is in the acceptable range for the speed
tap to be used for dehumidification cooling.
7. Use any spare vinyl plugs to cap any unused speed tap
wires.
50EZ-- A
Single Cooling Fan Speed Set-up (Dehumidification
feature not used)
To change cooling speed:
1. Remove the vinyl cap off of the desired speed tap wire
(Refer to Table 3 for color coding). Add the wet coil
pressure drop in Table 6 to the system static to determine the
correct cooling airflow speed in Table 4 that will deliver the
nominal cooling airflow as listed in Table 1 for each size.
2. Remove the current speed tap wire from the “LOW”
terminal on the interface fan board (IFB) (See Fig. 14) and
place vinyl cap over the connector on the wire.
3. Connect the desired speed tap wire to the “LOW” terminal
on the interface fan board (IFB).
NOTE: If accessory electric heat is installed, and the
electric heat fan speed is chosen to be the same as the
normal cooling fan speed, the dry airflow must meet or
exceed the minimum airflow speed specified in Table 2 for
the specific size unit.
Two Cooling Fan Speeds Set-up (Dehumidification
feature used)
IMPORTANT: Dehumidification control must open control
circuit on humidity rise above set point.
Use of the dehumidification cooling fan speed requires use of
either a 24 VAC dehumidistat or a thermostat which includes
control of a 24 VAC dehumidistat connection. In either case, the
dehumidification control must open the control circuit on humidity
rise above the dehumidification set point.
1. Using Fig. 14, move the two pin DEHUM jumper from the
“STD” position to the “DEHUM” position.
2. Remove fan speed tap wire from the “LOW” terminal on
the interface fan board (IFB) (See Fig. 14).
3. Determine correct normal cooling fan speed for unit and
application. Add the wet coil pressure drop in Table 6 to
the system static to determine the correct cooling airflow
speed in Table 4 that will deliver the nominal cooling
airflow as listed in Table 1 for each size.
NOTE: If accessory electric heat is installed, the dry
airflow must meet or exceed the minimum airflow speed
specified in Table 2 for the specific size unit. The electric
heat fan speed will be the same as the normal cooling fan
speed.
4. Remove the vinyl cap off of the desired speed tap wire
(Refer to Table 3 for color coding) for the normal cooling
fan speed and place desired speed tap wire on “HIGH” on
the interface board.
5. Refer to airflow tables (Table 4) to determine allowable
speeds for the dehumidification cooling fan speed. In Table
4, speeds that are not allowed for dehumidification cooling
are shaded.
6. Remove the vinyl cap off of the desired speed tap wire
(Refer to Table 3 for color coding) for the dehumidification
Table 3 – Color Coding for Indoor Fan Motor Leads
Black = High Speed
Orange = Med--High Speed
Red = Med Speed
Pink = Med--Low Speed
Blue = Low Speed
Single Speed Cooling With Higher Electric Heat Speed
This unit can also be configured to operate with single speed
cooling and a higher speed for an accessory electric heater.
1. Using Fig. 14, move the two pin DEHUM jumper from the
“STD” position to the “DEHUM” position.
2. See Table 2 for minimum airflow for electric heat operation.
Add electric heater and filter pressure drop to duct system
static pressure to determine total external static pressure.
3. Select speed tap from Table 4 that will achieve required
airflow from Table 2.
4. Remove the vinyl cap off of the desired speed tap wire
(Refer to Table 3 for color coding).
5. Connect the desired speed tap wire to the “HIGH” terminal
on the interface fan board (IFB).
!
CAUTION
UNIT OPERATION HAZARD
Failure to follow this caution may result in unit component
damage or improper operation.
To use this mode, a speed connection must be made on the
“HIGH” terminal that meets or exceeds the minimum
airflow found in Table 2.
!
WARNING
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal
injury or death.
Disconnect electrical power to the unit and install lockout
tag before changing blower speed.
Continuous Fan Operation
When the DEHUM feature is not used, the continuous fan speed
will be the same as cooling fan speed. When the DEHUM feature
is used, the continuous fan will operate on IFB “LOW” speed
when the DH control lead is not energized, or IFB “HIGH” speed
when the DH lead is energized (see Fig. 14).
18
INDOOR COIL
OUTDOOR COIL
LCS
HP S
Bypass
Position
LEGEND
HPS – High Pressure Switch
LCS – Loss of Charge Switch
Accurater® Metering De vice
Arrow indicates direction of flo w
C03011
Fig. 13 -- Typical Heat Pump Operation, Cooling Mode
QC5
LOW
COM
QC4
QC3
KL
KZ
09 0L0
08
ALO
R13 C8
R11
C
Q1
D2
QC1
Q3
C4
AL2
RL
G1
01
3AMP
C9
QCR
24VAC/R
07
DCR
CDM/C
STD
DEHUM
HIGH
G2
QIL
Z2
06
04
A7
R9
AB A15
F1
C0
Z1
U1
R4
C3
RL4
D5 D3
C7
JWZ
P3
JW5
R2
R3 R5 R6
P2
QCB
JW3
SDL
P4
Y
R
W2 Y
C
W3 W3 W2 W2 C
JW4
SSTZ-8
P1
Y1
W3 W2 Y2
DH G Y
C
R
A09059
Fig. 14 -- Interface Fan Board (IFB)
INDOOR COIL
OUTDOOR COIL
LCS
COMPRESSOR
ACCUMULATOR
TXV in Bypass
Position
HP S
Metering
Position
LEGEND
HPS – High Pressure Switch
LCS – Loss of Charge Switch
Accurater®Metering De vice
Arrow indicates direction of flo w
C03012
Fig. 15 -- Typical Heat Pump Operation, Heating Mode
19
50EZ-- A
COMPRESSOR
ACCUMULATOR
TXV in Metering
Position
20
EXTERNAL STATIC PRESSURE (IN. W.C.)
MOTOR
WIRE
UNIT
SPEED
COLOR
0.1
0.2
0.3
0.4
0.5
0.6
Low
Blue
CFM
741
638
547
415
--- --- ----- --- --Med---Low
Pink
CFM
973
887
823
733
665
538
50EZ---A30
Medium
Red
CFM
1088
1023
954
881
800
723
Med---High1
Orange
CFM
1140
1064
996
915
840
758
High
Black
CFM
1202
1140
1082
1015
961
881
Low
Blue
CFM
1234
1168
1093
1021
961
894
Med---Low
Pink
CFM
1290
1223
1154
1090
1027
977
50EZ---A36
Medium1
Red
CFM
1354
1290
1226
1158
1102
1046
Med---High
Orange
CFM
1606
1546
1489
1430
1371
1316
High
Black
CFM
1630
1580
1517
1463
1407
1339
Low
Blue
CFM
1295
1234
1182
1126
1075
1016
Med---Low
Pink
CFM
1345
1282
1235
1194
1140
1095
50EZ---A42
Medium
Red
CFM
1505
1452
1413
1358
1323
1282
Med---High1
Orange
CFM
1545
1492
1449
1411
1362
1313
High
Black
CFM
1705
1643
1607
1568
1518
1483
Low
Blue
CFM
1402
1351
1311
1263
1224
1172
Med---Low
Pink
CFM
1457
1404
1367
1318
1284
1233
50EZ---A48
Medium1
Red
CFM
1736
1695
1642
1601
1553
1512
Med---High
Orange
CFM
2149
2111
2062
2026
1980
1945
High
Black
CFM
2344
2306
2259
2203
2141
2070
Low
Blue
CFM
1445
1389
1341
1281
1236
1189
Med---Low
Pink
CFM
1678
1635
1602
1558
1513
1474
50EZ---A60
Medium1
Red
CFM
1927
1893
1858
1824
1791
1759
Med---High
Orange
CFM
2131
2088
2065
2013
1982
1941
High
Black
CFM
2461
2409
2339
2286
2192
2140
* Air delivery values are without air filter and are for dry coil (See Wet Coil Pressure Drop Table).
1 Factory ---shipped cooling speed
NOTE: Deduct field---supplied air filter pressure drop and wet coil pressure drop to obtain external static pressure available for ducting.
Shaded areas indicate speed/static combinations that are not permitted for dehumidification speed.
NOTE: Deduct 10% for 208 volt operation.
Table 4 – Dry Coil Air Delivery* -- Horizontal -- Unit 50EZ--A30--60 Series A
50EZ-- A
0.7
--- --- --451
658
687
810
825
894
981
1258
1277
955
1027
1234
1278
1448
1136
1197
1465
1905
1991
1139
1438
1720
1888
2062
0.8
--- --- ----- --- --563
564
732
759
828
918
1208
1210
898
974
1169
1231
1404
1080
1144
1427
1864
1902
1072
1404
1689
1860
1968
0.9
--- --- ----- --- --461
480
631
687
762
843
1140
1131
857
921
1130
1188
1360
1041
1104
1381
1793
1803
1027
1349
1640
1785
1874
21
50EZ----A36
50EZ----A30
UNIT
Black
High
Pink
MedLow
Orange
Blue
Low
MedHigh
Black
High
Red
Orange
MedHigh1
Medium1
Red
Pink
MedLow
Medium
Blue
Low
CFM
WATTS
BHP
CFM
WATTS
BHP
CFM
WATTS
BHP
CFM
WATTS
BHP
CFM
WATTS
BHP
CFM
WATTS
BHP
CFM
WATTS
BHP
CFM
WATTS
BHP
CFM
WATTS
BHP
CFM
WATTS
BHP
0.10
756
84
0.09
1002
144
0.15
1110
188
0.20
1160
213
0.23
1240
254
0.27
1277
285
0.31
1312
314
0.34
1381
358
0.38
1631
567
0.61
1681
618
0.66
0.20
669
90
0.10
928
155
0.17
1025
195
0.21
1091
225
0.24
1173
266
0.29
1215
289
0.31
1260
324
0.35
1326
365
0.39
1579
576
0.62
1633
626
0.67
0.30
548
96
0.10
842
161
0.17
967
205
0.22
1004
232
0.25
1110
274
0.29
1147
299
0.32
1203
329
0.35
1269
375
0.40
1525
581
0.62
1575
636
0.68
50EZ-- A
EXTERNAL STATIC PRESSURE (IN. W.C.)
0.40
0.50
0.60
0.70
457
---------106
---------0.11
---------733
660
560
450
173
185
192
203
0.19
0.20
0.21
0.22
879
814
706
611
211
223
236
243
0.23
0.24
0.25
0.26
945
866
804
699
243
249
261
273
0.26
0.27
0.28
0.29
1031
966
902
821
284
295
302
315
0.30
0.32
0.32
0.34
1094
1045
992
932
305
314
319
328
0.33
0.34
0.34
0.35
1153
1095
1050
995
340
344
355
361
0.36
0.37
0.38
0.39
1212
1161
1121
1070
383
391
395
406
0.41
0.42
0.42
0.44
1477
1423
1372
1336
592
598
609
617
0.63
0.64
0.65
0.66
1526
1478
1415
1366
644
652
653
649
0.69
0.70
0.70
0.70
Table 5 – Dry Coil Air Delivery -- Downflow Discharge
WIRE
COLOR
MOTOR
SPEED
0.80
------------------509
255
0.27
615
285
0.31
726
327
0.35
874
335
0.36
943
372
0.40
1019
418
0.45
1284
619
0.66
1312
642
0.69
0.90
---------------------------496
291
0.31
626
331
0.35
826
347
0.37
889
382
0.41
974
424
0.45
1233
613
0.66
1249
627
0.67
1.0
---------------------------------------------757
352
0.38
829
387
0.42
912
434
0.47
1166
598
0.64
1159
602
0.65
22
50EZ----A48
50EZ----A42
UNIT
Black
High
Pink
MedLow
Orange
Blue
Low
MedHigh
Black
High
Red
Orange
MedHigh1
Medium1
Red
Pink
MedLow
Medium
Blue
Low
CFM
WATTS
BHP
CFM
WATTS
BHP
CFM
WATTS
BHP
CFM
WATTS
BHP
CFM
WATTS
BHP
CFM
WATTS
BHP
CFM
WATTS
BHP
CFM
WATTS
BHP
CFM
WATTS
BHP
CFM
WATTS
BHP
0.10
1365
177
0.19
1425
197
0.21
1582
267
0.29
1623
285
0.31
1775
371
0.40
1503
225
0.24
1556
244
0.26
1861
400
0.43
2319
758
0.81
2532
1014
1.09
0.20
1324
189
0.20
1384
210
0.23
1549
280
0.30
1586
299
0.32
1736
386
0.41
1457
233
0.25
1508
261
0.28
1822
417
0.45
2291
769
0.82
2487
1022
1.10
0.30
1284
201
0.22
1339
223
0.24
1509
294
0.32
1553
312
0.33
1696
401
0.43
1423
246
0.26
1461
268
0.29
1786
426
0.46
2255
787
0.84
2444
1015
1.09
EXTERNAL STATIC PRESSURE (IN. W.C.)
0.40
0.50
0.60
0.70
1233
1181
1127
1084
210
222
236
248
0.23
0.24
0.25
0.27
1301
1254
1199
1151
235
248
257
271
0.25
0.27
0.28
0.29
1469
1433
1392
1346
308
322
336
344
0.33
0.35
0.36
0.37
1511
1470
1433
1393
324
335
349
363
0.35
0.36
0.37
0.39
1660
1622
1588
1557
410
424
439
453
0.44
0.45
0.47
0.49
1374
1330
1287
1241
254
269
282
292
0.27
0.29
0.30
0.31
1432
1388
1346
1302
281
290
305
319
0.30
0.31
0.33
0.34
1758
1716
1688
1660
441
452
467
482
0.47
0.48
0.50
0.52
2230
2193
2166
2118
799
808
823
822
0.86
0.87
0.88
0.88
2391
2330
2259
2179
994
965
935
898
1.07
1.03
1.00
0.96
Table 5 -- Dry Coil Air Delivery -- Downflow Discharge (Cont)
WIRE
COLOR
MOTOR
SPEED
50EZ-- A
0.80
1039
261
0.28
1104
284
0.30
1300
359
0.38
1350
378
0.41
1516
468
0.50
1199
307
0.33
1256
330
0.35
1619
492
0.53
2057
805
0.86
2111
858
0.92
0.90
984
269
0.29
1065
296
0.32
1249
374
0.40
1309
393
0.42
1472
483
0.52
1153
314
0.34
1221
345
0.37
1583
507
0.54
1992
780
0.84
2033
823
0.88
1.0
939
281
0.30
1015
305
0.33
1213
387
0.42
1261
407
0.44
1426
497
0.53
1111
329
0.35
1168
353
0.38
1539
519
0.56
1887
737
0.79
1949
786
0.84
23
0.10
1479
224
0.24
1841
425
0.46
2045
569
0.61
2178
674
0.72
2480
1029
1.10
0.20
1436
239
0.26
1796
434
0.47
2009
579
0.62
2148
691
0.74
2432
1012
1.09
0.30
1387
247
0.26
1761
453
0.49
1970
597
0.64
2105
703
0.75
2375
995
1.07
50EZ-- A
EXTERNAL STATIC PRESSURE (IN. W.C.)
0.40
0.50
0.60
0.70
1346
1298
1253
1206
262
270
284
300
0.28
0.29
0.30
0.32
1724
1690
1651
1616
460
476
485
501
0.49
0.51
0.52
0.54
1933
1905
1868
1829
607
623
639
648
0.65
0.67
0.69
0.69
2073
2036
2002
1967
717
733
743
758
0.77
0.79
0.80
0.81
2322
2236
2161
2085
975
941
908
869
1.05
1.01
0.97
0.93
Table 5 -- Dry Coil Air Delivery -- Downflow Discharge (Cont)
WIRE
COLOR
CFM
WATTS
Low
Blue
BHP
CFM
WATTS
MedLow
Pink
BHP
CFM
WATTS
50EZ----A60
Medium1
Red
BHP
CFM
WATTS
MedHigh
Orange
BHP
CFM
WATTS
High
Black
BHP
*Air delivery values are without air filter and are for dry coil (See Wet Coil Pressure Drop table).
1 Factory--shipped cooling speed
NOTE: Deduct field--supplied air filter pressure drop and wet coil pressure drop to obtain external static pressure available for ducting.
Shaded areas indicate speed/static combinations that are not permitted.
UNIT
MOTOR
SPEED
0.80
1160
307
0.33
1578
508
0.54
1802
665
0.71
1919
754
0.81
2006
836
0.90
0.90
1114
319
0.34
1527
525
0.56
1751
674
0.72
1845
734
0.79
1917
796
0.85
1.0
1061
330
0.35
1478
542
0.58
1683
663
0.71
1751
701
0.75
1808
751
0.81
24
600
600-1400 CFM
12x20x1+12x20x1
(305x508x25+305x508x25)
1200-1800 CFM
16x24x1+14x24x1
(406x610x25+356x610x25)
1500-2200 CFM
16x24x1+18x24x1
(406x610x25+457x610x25)
FILTER SIZE IN. (MM)
600-1400 CFM
12x20x1+12x20x1
(305x508x25+305x508x25)
1200-1800 CFM
16x24x1+14x24x1
(406x610x25+356x610x25)
1500-2200 CFM
16x24x1+18x24x1
(406x610x25+457x610x25)
FILTER SIZE IN. (MM)
UNIT
SIZE
30
36
42
48
60
800
---
5.0
0.03
-----
2.5,
3.0
3.5,
4.0
5.0
600
---
3.5,
4.0
COOLING
TONS
---
600
2.5,
3.0
COOLING
TONS
700
---
---
0.05
700
---
---
---
700
900
0.05
0.06
1100
0.07
0.09
0.05
1200
0.08
0.10
0.06
0.04
STANDARD CFM (SCFM)
1300
1400
1500
0.11
0.11
0.14
0.07
0.08
0.08
0.06
0.09
0.10
0.06
1700
0.09
0.11
0.01
1600
0.09
0.10
0.07
---
---
0.06
800
---
---
0.09
800
---
---
0.16
1000
---
---
0.18
1100
---
0.10
0.25
1200
---
0.11
0.28
---
0.12
0.3
---
---
0.08
900
---
---
0.10
1000
---
---
0.11
1100
---
0.07
0.13
1200
0.17
0.14
---
---
0.08
0.14
---
0.09
0.16
0.04
0.09
---
0.06
0.10
---
STANDARD CFM (SCFM)
1300
1400
1500
1600
0.15
0.13
---
STANDARD CFM (SCFM)
1300
1400
1500
1600
Table 8 – Filter Pressure Drop Table (IN. W.C.)
---
---
0.14
900
Table 7 – Economizer with 1--in. Filter Pressure Drop (IN. W.C.)
1000
0.06
0.06
0.05
Table 6 – Wet Coil Pressure Drop (IN. W.C.)
0.11
0.12
0.08
1800
0.08
0.11
---
1700
0.18
0.16
---
1700
50EZ-- A
0.10
0.12
---
1800
0.20
0.16
---
1800
0.11
---
---
1900
0.21
---
---
1900
0.13
0.09
1900
0.13
---
---
2000
0.22
---
---
2000
0.14
0.10
2000
0.14
---
---
2100
0.23
---
---
2100
0.12
2100
0.15
---
---
2200
0.23
---
---
2200
0.13
2200
25
0.00
0.00
0.00
0.02
10 kw
15 kw
20 kw
0.00
20 kw
7.5 kw
0.00
15 kw
0.00
0.00
10 kw
5kw
0.00
7.5 kw
1100
0.00
5kw
500
0.03
0.02
0.00
0.00
0.00
1200
0.00
0.00
0.00
0.00
0.00
600
0.04
0.03
0.01
0.01
0.00
1300
0.02
0.00
0.00
0.00
0.00
700
0.05
0.04
0.02
0.02
0.01
1400
0.06
0.05
0.03
0.03
0.02
1500
0.04
0.02
0.00
0.00
0.00
800
0.08
0.06
0.02
0.00
0.00
0.09
0.08
0.04
0.02
0.00
1100
STANDARD CFM (SCFM)
1000
0.07
0.06
0.04
0.04
0.03
1600
0.08
0.07
0.05
0.05
0.04
1700
0.09
0.08
0.06
0.06
0.05
1800
STANDARD CFM (SCFM)
0.10
0.09
0.07
0.07
0.06
1900
Electric Heat Pressure Drop Table (IN. W.C.)
Large Cabinet 42--60
0.06
0.04
0.00
0.00
0.00
900
Table 9 – Electric Heat Pressure Drop Table (IN. W.C.)
Small Cabinet: 30--36
0.11
0.10
0.08
0.08
0.07
2000
0.11
0.10
0.06
0.03
0.00
1200
50EZ-- A
0.12
0.11
0.09
0.09
0.08
2100
0.13
0.12
0.07
0.05
0.02
1300
0.13
0.12
0.10
0.10
0.09
2200
0.15
0.14
0.09
0.07
0.04
1400
0.14
0.13
0.11
0.11
0.10
2300
0.17
0.16
0.10
0.08
0.06
1500
0.15
0.14
0.12
0.12
0.11
2400
0.16
0.15
0.13
0.13
0.12
2500
0.19
0.18
0.11
0.09
0.07
1600
Step 3 — Defrost Control
!
Quiet Shift
Quiet Shift is a field--selectable defrost mode, which will eliminate
occasional noise that could be heard at the start of defrost cycle and
restarting of heating cycle. It is selected by placing DIP switch 3
(on defrost board) in ON position.
When Quiet Shift switch is placed in ON position, and a defrost is
initiated, the following sequence of operation will occur. Reversing
valve will energize, outdoor fan will turn off, compressor will turn
off for 30 sec and then turn back on to complete defrost. At the
start of heating after conclusion of defrost reversing valve will
de--energize, compressor will turn off for another 30 sec, and the
outdoor fan will stay off for 40 sec, before starting in the Heating
mode.
ELECTRICAL SHOCK HAZARD
Failure to follow these warnings could result in personal
injury or death:
1. Turn off electrical power to the unit and install a lockout
tag before performing any maintenance or service on this
unit.
2. Use extreme caution when removing panels and parts.
3. Never place anything combustible either on or in contact
with the unit.
!
50EZ-- A
Defrost
The defrost control is a time/temperature control which includes a
field--selectable time period (DIP switch 1 and 2 on the board)
between defrost cycles of 30, 60, 90, or 120 minutes (factory set at
60 minutes). To initiate a forced defrost, two options are available
depending on the status of the defrost thermostat.
If defrost thermostat is closed, speed--up pins (J1) must be shorted
by placing a flat head screw driver in between for 5 sec and
releasing, to observe a complete defrost cycle. When the Quiet
Shift switch is selected, compressor will be turned off for two 30
sec intervals during this complete defrost cycle, as explained
previously. When Quiet Shift switch is in factory default OFF
position, a normal and complete defrost cycle will be observed.
If defrost thermostat is in open position, and speedup pins are
shorted (with a flat head screw driver) for 5 sec and released, a
short defrost cycle will be observed (actual length is dependent
upon the selected Quiet Shift position). When Quiet Shift switch is
in ON position, the length of defrost is 1 minute (30 sec
compressor off period followed by 30 sec of defrost with
compressor operation). On return to heating operation, compressor
will again turn off for an additional 30 sec and the outdoor fan for
40 sec. When the Quiet Shift is in OFF position, only a brief 30
sec. cycle will be observed.
NOTE: Unit will remain in defrost until defrost thermostat
reopens at approximately 65_F (18_C) coil temperature at liquid
line or remainder of defrost cycle time.
MAINTENANCE
To ensure continuing high performance, and to minimize the
possibility of premature equipment failure, periodic maintenance
must be performed on this equipment. This heat pump unit should
be inspected at least once each year by a qualified service person.
To troubleshoot unit, refer to Table 10.
NOTE: TO EQUIPMENT OWNER: Consult your local dealer
about the availability of a maintenance contract.
!
WARNING
PERSONAL INJURY AND UNIT DAMAGE HAZARD
Failure to follow this warning could result in personal injury
or death and unit component damage.
The ability to properly perform maintenance on this
equipment requires certain expertise, mechanical skills, tools
and equipment. If you do not possess these, do not attempt to
perform any maintenance on this equipment, other than those
procedures recommended in the Owner’s Manual.
WARNING
CAUTION
CUT HAZARD
Failure to follow this caution may result in personal injury.
When removing access panels (see Fig. 19.) or performing
maintenance functions inside your unit, be aware of sharp
sheet metal parts and screws. Although special care is taken
to reduce sharp edges to a minimum, be extremely careful
when handling parts or reaching into the unit.
!
CAUTION
UNIT OPERATION HAZARD
Failure to follow this caution may result in improper
operation.
Errors made when reconnecting wires may cause improper
and dangerous operation. Label all wires prior to
disconnecting when servicing.
The minimum maintenance requirements for this equipment are as
follows:
1. Inspect air filter(s) each month. Clean or replace when
necessary.
2. Inspect indoor coil, drain pan, and condensate drain each
cooling season for cleanliness. Clean when necessary.
3. Inspect blower motor and wheel for cleanliness each
cooling season. Clean when necessary.
4. Check electrical connections for tightness and controls for
proper operation each cooling season. Service when
necessary.
Step 1 — Air Filter
IMPORTANT: Never operate the unit without a suitable air filter
in the return--air duct system. Always replace the filter with the
same dimensional size and type as originally installed. See Table 1
for recommended filter sizes.
Inspect air filter(s) at least once each month and replace
(throwaway--type) or clean (cleanable--type) at least twice during
each cooling season and twice during the heating season, or
whenever the filter becomes clogged with dust and lint.
Indoor Blower and Motor
NOTE: All motors are pre--lubricated. Do not attempt to lubricate
these motors.
NOTE: 460 volt units have a stepdown autotransformer that
supplies approximately 230 volts to a nominal 230 volt indoor
blower motor.
For longer life, operating economy, and continuing efficiency,
clean accumulated dirt and grease from the blower wheel and
motor annually.
26
WARNING
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury
or death.
Disconnect and tag electrical power to the unit before cleaning
and lubricating the blower motor and wheel.
To clean the blower motor and wheel:
1. Remove and disassemble blower assembly as follows:
a. Remove blower access panel (see Fig. 19).
b. Disconnect 5 pin plug and 4 pin plug from indoor
blower motor. Remove capacitor if required.
c. On all units remove blower assembly from unit.
Remove screws securing blower to blower partition and
slide assembly out. Be careful not to tear insulation in
blower compartment.
d. Ensure proper reassembly by marking blower wheel and
motor in relation to blower housing before disassembly.
e. Loosen setscrew(s) that secures wheel to motor shaft,
remove screws that secure motor mount brackets to
housing, and slide motor and motor mount out of
housing.
2. Remove and clean blower wheel as follows:
a. Ensure proper reassembly by marking wheel orientation.
b. Lift wheel from housing. When handling and/or
cleaning blower wheel, be sure not to disturb balance
weights (clips) on blower wheel vanes.
c. Remove caked--on dirt from wheel and housing with a
brush. Remove lint and/or dirt accumulations from
wheel and housing with vacuum cleaner, using soft
brush attachment. Remove grease and oil with mild
solvent.
d. Reassemble wheel into housing.
e. Reassemble motor into housing. Be sure setscrews are
tightened on motor shaft flats and not on round part of
shaft. Reinstall blower into unit. Reinstall capacitor if
required.
f. Connect 5 pin plug and 4 pin plug to indoor blower
motor.
g. Reinstall blower access panel (see Fig. 19).
3. Restore electrical power to unit. Start unit and check for
proper blower rotation and motor speeds during cooling
cycles.
Step 2 — Outdoor Coil, Indoor Coil, and
Condensate Drain Pan
Inspect the condenser coil, evaporator coil, and condensate drain
pan at least once each year.
The coils are easily cleaned when dry; therefore, inspect and clean
the coils either before or after each cooling season. Remove all
obstructions, including weeds and shrubs, that interfere with the
airflow through the condenser coil.
Straighten bent fins with a fin comb. If coated with dirt or lint,
clean the coils with a vacuum cleaner, using the soft brush
attachment. Be careful not to bend the fins. If coated with oil or
grease, clean the coils with a mild detergent--and--water solution.
Rinse coils with clear water, using a garden hose. Be careful not to
splash water on motors, insulation, wiring, or air filter(s). For best
results, spray condenser coil fins from inside to outside the unit. On
units with an outer and inner condenser coil, be sure to clean
between the coils. Be sure to flush all dirt and debris from the unit
base.
Inspect the drain pan and condensate drain line when inspecting
the coils. Clean the drain pan and condensate drain by removing all
foreign matter from the pan. Flush the pan and drain trough with
clear water. Do not splash water on the insulation, motor, wiring, or
air filter(s). If the drain trough is restricted, clear it with a plumbers
snake or similar probe device.
Step 3 — Outdoor Fan
Keep the condenser fan free from all obstructions to ensure
proper cooling operation. Never place articles on top of the
unit. Damage to unit may result.
1. Remove 6 screws holding outdoor grille and motor to top
cover.
2. Turn motor/grille assembly upside down on top cover to
expose fan blade.
3. Inspect the fan blades for cracks or bends.
4. If fan needs to be removed, loosen setscrew and slide fan off
motor shaft.
5. When replacing fan blade, position blade back to same position as before.
6. Ensure that setscrew engages the flat area on the motor shaft
when tightening.
7. Replace grille.
27
50EZ-- A
!
B
50EZ-- A
.
A150586
Fig. 16 -- Cooling Charging Table--Subcooling
28
OF1
DFT
OF2
T2 C C O
T1
P1
50EZ-- A
Y
O R W2 Y C
30
30
60
120
60
P3
ON
DFT
QUIET
SHIFT
90
INTERVAL TIMER OFF
J1
SPEEDUP
Speedup
Pins
Quiet
Shift
Defrost interval
DIP switches
A08020
Fig. 17 -- Defrost Control
Step 4 — Electrical Controls and Wiring
Inspect and check the electrical controls and wiring annually. Be
sure to turn off the electrical power to the unit.
Remove access panels (see Fig. 19) to locate all the electrical
controls and wiring. Check all electrical connections for tightness.
Tighten all screw connections. If any discolored or burned
connections are noticed, disassemble the connection, clean all the
parts, restrip the wire end and reassemble the connection properly
and securely.
After inspecting the electrical controls and wiring, replace all the
panels. Start the unit, and observe at least one complete cooling
cycle to ensure proper operation. If discrepancies are observed in
operating cycle, or if a suspected malfunction has occurred, check
each electrical component with the proper electrical
instrumentation. Refer to the unit wiring label when making these
checkouts.
Step 5 — Refrigerant Circuit
Inspect all refrigerant tubing connections and the unit base for oil
accumulation annually. Detecting oil generally indicates a
refrigerant leak.
If oil is detected or if low performance is suspected, leak--test all
refrigerant tubing using an electronic leak detector, or liquid--soap
solution. If a refrigerant leak is detected, refer to Check for
Refrigerant Leaks section.
If no refrigerant leaks are found and low performance is suspected,
refer to Checking and Adjusting Refrigerant Charge section.
C99097
Fig. 18 -- Refrigerant Circuit
29
High pressure may be caused by a dirty outdoor coil, failed fan
motor, or outdoor air recirculation.
To check switch:
1. Turn off all power to unit.
2. Disconnect leads on switch.
3. Apply ohm meter leads across switch. You should have
continuity on a good switch.
Step 11 — Copeland Scroll Compressor (Puron
Refrigerant)
The compressor used in this product is specifically designed to
operate with Puron (R--410A) refrigerant and cannot be
interchanged.
50EZ-- A
!
COMPRESSOR
ACCESS PANEL
BLOWER
ACCESS
PANEL
EXPLOSION HAZARD
CONTROL
ACCESS
PANEL
Failure to follow this warning could result in personal injury,
death or property damage.
Wear safety glasses and gloves when handling refrigerants.
Keep torches and other ignition sources away from refrigerant
and oils.
A09207
Fig. 19 -- Unit Access Panels
Step 6 — Indoor Airflow
The heating and/or cooling airflow does not require checking
unless improper performance is suspected. If a problem exists, be
sure that all supply--air and return--air grilles are open and free
from obstructions, and that the air filter is clean. When necessary,
refer to Indoor Airflow and Airflow Adjustments section to check
the system airflow.
Step 7 — Metering Devices--TXV & Piston
This unit uses 2 types of metering devices. The outdoor metering
device is a fixed orifice and is contained in the brass hex--body in
each liquid line feeding the outdoor coils. The indoor metering
device is a TXV type device.
Step 8 — Pressure Switches
Pressure switches are protective devices wired into control circuit
(low voltage). They shut off compressor if abnormally high or low
pressures are present in the refrigeration circuit. These pressure
switches are specifically designed to operate with Puron (R--410A)
systems. R--22 pressure switches must not be used as replacements
for the Puron (R--410A) system.
The scroll compressor pumps refrigerant throughout the system by
the interaction of a stationary and an orbiting scroll. The scroll
compressor has no dynamic suction or discharge valves, and it is
more tolerant of stresses caused by debris, liquid slugging, and
flooded starts. The compressor is equipped with an internal
pressure relief port. The pressure relief port is a safety device,
designed to protect against extreme high pressure. The relief port
has an operating range between 550 and 625 psig differential
pressure.
Step 12 — Refrigerant System
This step covers the refrigerant system of the 50EZ--A, including
the compressor oil needed, servicing systems on roofs containing
synthetic materials, the filter drier and refrigerant charging.
Refrigerant
!
NOTE: Because these switches are attached to refrigeration
system under pressure, it is not advisable to remove this device for
troubleshooting unless you are reasonably certain that a problem
exists. If switch must be removed, remove and recover all system
charge so that pressure gauges read 0 psi. Never open system
without breaking vacuum with dry nitrogen.
Step 10 — High--Pressure Switch
The high--pressure switch is located in the discharge line and
protects against excessive condenser coil pressure. It opens at 650
psig.
WARNING
PROPERTY HAZARD, PERSONAL INJURY OR
ENVIRONMENTAL HAZARD
Step 9 — Loss of Charge Switch
This switch is located on the liquid line and protects against low
suction pressures caused by such events as loss of charge, low
airflow across indoor coil, dirty filters, etc. It opens on a pressure
drop at about 20 psig. If system pressure is above this, switch
should be closed. To check switch:
1. Turn off all power to unit.
2. Disconnect leads on switch.
3. Apply ohm meter leads across switch. You should have
continuity on a good switch.
WARNING
Failure to follow this warning could result in property damage
or personal injury or death.
This system uses Puron (R--410A) refrigerant which has
higher operating pressures than R--22 and other refrigerants.
No other refrigerant may be used in this system. Gauge set,
hoses, and recovery system must be designed to handle Puron.
If you are unsure consult the equipment manufacturer.
Compressor Oil
The Copeland scroll compressor uses 3MAF POE oil. If additional
oil is needed, use Uniqema RL32--3MAF. If this oil is not
available, use Copeland Ultra 32 CC or Mobil Arctic EAL22 CC.
This oil is extremely hygroscopic, meaning it absorbs water
readily. POE oils can absorb 15 times as much water as other oils
designed to HCFC and CFC refrigerants. Take all necessary
precautions to avoid exposure of the oil to the atmosphere.
Servicing Systems on Roofs with Synthetic Materials
POE (polyolester) compressor lubricants are known to cause long
term damage to some synthetic roofing materials. Exposure, even if
immediately cleaned up, may cause embrittlement (leading to
cracking) to occur in one year or more. When performing any
service that may risk exposure of compressor oil to the roof, take
appropriate precautions to protect roofing. Procedures which risk
oil leakage include, but are not limited to, compressor replacement,
30
Liquid Line Filter Drier
The biflow filter drier is specifically designed to operate with
Puron. Use only factory--authorized components. Filter drier must
be replaced whenever the refrigerant system is opened. When
removing a filter drier, use a tubing cutter to cut the drier from the
system. Do not unsweat a filter drier from the system. Heat from
unsweating will release moisture and contaminants from drier into
system.
Step 13 — System Information
Loss of Charge Switch
The loss of charge switch is a protective device wired into control
circuit (low voltage). It shuts off the compressor if abnormally low
pressures are present in the refrigeration circuit.
NOTE: Because these switches are attached to refrigeration
system under pressure, it is not advisable to remove this device for
troubleshooting unless you are reasonably certain that a problem
exists. If switch must be removed, remove and recover all system
charge so that pressure gauges read 0 psi. Never open system
without breaking vacuum with dry nitrogen.
Check Defrost Thermostat
The defrost thermostat signals heat pump that conditions are right
for defrost or that conditions have changed to terminate defrost. It
is a thermally actuated switch clamped to outdoor coil to sense its
temperature. Normal temperature range is closed at 32_  3_F (0
 1.7_C) and open at 65_  5_F (18  2.8_C).
NOTE: The defrost thermostat is usually located on the lowest
liquid leaving circuit of the left condenser coil.
FEEDER TUBE
STUB TUBE
Puron (R-- 410A) Refrigerant Charging
Refer to unit information plate and charging chart. Some R--410A
refrigerant cylinders contain a dip tube to allow liquid refrigerant to
flow from cylinder in upright position. For cylinders equipped
with a dip tube, charge Puron units with cylinder in upright
position and a commercial metering device in manifold hose.
Charge refrigerant into suction--line.
DEFROST
THERMOSTAT
C99029
Fig. 20 -- Defrost Thermostat
TROUBLESHOOTING
Refer to the Cooling and Heating Troubleshooting Chart (Table
10) for troubleshooting information.
START--UP CHECKLIST
Use the Start--Up Checklist.
31
50EZ-- A
repairing refrigerant leaks, replacing refrigerant components such
as filter drier, pressure switch, metering device, coil, accumulator,
or reversing valve.
Synthetic Roof Precautionary Procedure
1. Cover extended roof working area with an impermeable
polyethylene (plastic) drip cloth or tarp. Cover an
approximate 10x10 ft (3x3 m) area.
2. Cover area in front of the unit service panel with a terry
cloth shop towel to absorb lubricant spills and prevent
run--offs, and protect drop cloth from tears caused by tools
or components.
3. Place terry cloth shop towel inside unit immediately under
component(s) to be serviced and prevent lubricant run--offs
through the louvered openings in the unit base.
4. Perform required service.
5. Remove and dispose of any oil contaminated material per
local codes.
Table 10 – Troubleshooting Chart
SYMPTOM
Compressor and condenser fan will not start.
CAUSE
Power failure
Fuse blown or circuit breaker tripped
Defective contactor, transformer, or high--pressure,
loss--of--charge or low--pressure switch
Insufficient line voltage
Incorrect or faulty wiring
Thermostat setting too high
Compressor will not start but condenser fan
runs
Faulty wiring or loose connections in compressor circuit
Compressor motor burned out, seized, or
internal overload open
Defective run/start capacitor, overload, start relay
50EZ-- A
One leg of 3--phase power dead
Three--phase scroll compressor
makes excessive noise, and there may be a
low pressure differential.
Scroll compressor is rotating in the wrong direction
Refrigerant overcharge or undercharge
Compressor cycles (other than normally satisfying thermostat).
Compressor operates continuously
Defective compressor
Insufficient line voltage
Blocked condenser
Defective run/start capacitor, overload or start relay
Defective thermostat
Faulty condenser--fan motor or capacitor
Restriction in refrigerant system
Dirty air filter
Unit undersized for load
Thermostat set too low
Low refrigerant charge
Mechanical damage in compressor
Air in system
Excessive head pressure
Condenser coil dirty or restricted
Dirty air filter
Dirty condenser coil
Refrigerant overcharged
Air in system
Head pressure too low
Excessive suction pressure
Suction pressure too low
Condenser air restricted or air short--cycling
Low refrigerant charge
Compressor IPR leaking
Restriction in liquid tube
High heat load
Compressor IPR leaking
Refrigerant overcharged
Dirty air filter
Low refrigerant charge
Metering device or low side restricted
Insufficient evaporator airflow
Temperature too low in conditioned area
Outdoor ambient below 55F (12.7C)
Filter drier restricted
REMEDY
Call power company
Replace fuse or reset circuit breaker
Replace component
Determine cause and correct
Check wiring diagram and rewire correctly
Lower thermostat setting below room temperature
Check wiring and repair or replace
Determine cause
Replace compressor
Determine cause and replace
Replace fuse or reset circuit breaker
Determine cause
Correct the direction of rotation by reversing the
3--phase power leads to the unit.
Recover refrigerant, evacuate system, and recharge to capacities shown on rating plate
Replace and determine cause
Determine cause and correct
Determine cause and correct
Determine cause and replace
Replace thermostat
Replace
Locate restriction and remove
Replace filter
Decrease load or increase unit size
Reset thermostat
Locate leak, repair, and recharge
Replace compressor
Recover refrigerant, evacuate system, and recharge
Clean coil or remove restriction
Replace filter
Clean coil
Recover excess refrigerant
Recover refrigerant, evacuate system, and recharge
Determine cause and correct
Check for leaks, repair, and recharge.
Replace compressor
Remove restriction
Check for source and eliminate
Replace compressor
Recover excess refrigerant
Replace filter
Check for leaks, repair and recharge
Remove source of restriction
Increase air quantity
Check filter–replace if necessary
Reset thermostat
Install low--ambient kit
Replace filter
A08187
32
PURONR (R--410A) QUICK REFERENCE GUIDE
Puron refrigerant operates at 50--70 percent higher pressures than R--22. Be sure that servicing equipment and replacement
components are designed to operate with Puron
S Puron refrigerant cylinders are rose colored.
S
S
S
Recovery cylinder service pressure rating must be 400 psig, DOT 4BA400 or DOT BW400.
Puron systems should be charged with liquid refrigerant. Use a commercial type metering device in the manifold hose when
S
Manifold sets should be minimum 700 psig high side and 180 psig low side with 550 psig low--side retard.
S
Use hoses with minimum700 psig service pressure rating.
S
Leak detectors should be designed to detect HFC refrigerant.
S
Puron, as with other HFCs, is only compatible with POE oils.
S
Vacuum pumps will not remove moisture from oil.
S
Do not use liquid--line filter driers with rated working pressures less than 600 psig.
S
Do not leave Puron suction line filter driers in line longer than 72 hours.
S
Do not install a suction--line filter drier in liquid line.
S
POE oils absorb moisture rapidly. Do not expose oil to atmosphere.
S
POE oils may cause damage to certain plastics and roofing materials.
S
Wrap all filter driers and service valves with wet cloth when brazing.
S
A factory approved liquid--line filter drier is required on every unit.
S
Do NOT use an R--22 TXV.
S
Never open system to atmosphere while it is under a vacuum.
S
When system must be opened for service, recover refrigerant, evacuate then break vacuum with dry nitrogen and replace filter
driers. Evacuate to 500 microns prior to recharging.
S
Do not vent Puron into the atmosphere.
S
Observe all warnings, cautions, and bold text.
S
All indoor coils must be installed with a hard shutoff Puron TXV metering device.
33
50EZ-- A
charging into suction line with compressor operating
START--UP CHECKLIST
(Remove and Store in Job Files)
50EZ-- A
I. PRELIMINARY INFORMATION
MODEL NO.:
SERIAL NO.:
DATE:
TECHNICIAN:
II. PRESTART--UP (Insert check mark in box as each item is completed)
( ) VERIFY THAT ALL PACKING MATERIALS HAVE BEEN REMOVED FROM UNIT
( ) REMOVE ALL SHIPPING HOLD DOWN BOLTS AND BRACKETS PER INSTALLATION INSTRUCTIONS
( ) CHECK ALL ELECTRICAL CONNECTIONS AND TERMINALS FOR TIGHTNESS
( ) CHECK THAT INDOOR (EVAPORATOR) AIR FILTER IS CLEAN AND IN PLACE
( ) VERIFY THAT UNIT INSTALLATION IS LEVEL
( ) CHECK FAN WHEEL, AND PROPELLER FOR LOCATION IN HOUSING/ORIFICE AND SETSCREW TIGHTNESS
III. START--UP
ELECTRICAL
SUPPLY VOLTAGE
COMPRESSOR AMPS
INDOOR (EVAPORATOR) FAN AMPS
TEMPERATURES
OUTDOOR (CONDENSER) AIR TEMPERATURE
DB
RETURN--AIR TEMPERATURE
DB
WB
COOLING SUPPLY AIR
DB
WB
HEAT PUMP SUPPLY AIR __________________
ELECTRIC HEAT SUPPLY AIR_______________
PRESSURES
REFRIGERANT SUCTION
PSIG, SUCTION LINE TEMP*
REFRIGERANT DISCHARGE
PSIG, LIQUID TEMP{
( ) VERIFY REFRIGERANT CHARGE USING CHARGING CHARTS
* Measured at suction inlet to compressor
{ Measured at liquid line leaving condenser.
Copyright 2015 Carrier Corp. S 7310 W. Morris St. S Indianapolis, IN 46231
Edition Date: 10/15
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
34
Catalog No: 50EZ---12SI
Replaces: 50EZ--- 11SI
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