7 Series 700A11 Installation Manual
700A11
Geothermal Heat Pump
• R-410A Refrigerant
• 3, 4, 5 Ton Variable Speed
Installation Information
Water Piping Connections
Hot Water Generator Connections
Electrical
Startup Procedures
Troubleshooting
Preventive Maintenance
IM2700AN 01/17
7 SERIES 700A11 INSTALLATION MANUAL
Table of Contents
Model Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
General Installation Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Closed Loop Ground Source Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Open Loop Ground Water Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Hot Water Generator Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Electronic Thermostat Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Auxiliary Heat Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Auxiliary Heat Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Blower Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Dimensional Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Physical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
The Aurora™ Advanced VS Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Operation Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Wiring Schematics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Unit Startup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Pressure Drop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Thermistor Resistance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Compressor Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Refrigerant Circuit Guideline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Heat of Extraction/Rejection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Operating Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Reference Calculations and Legend. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Preventive Maintenance and Replacement Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Service Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
7 SERIES 700A11 INSTALLATION MANUAL
Model Nomenclature
1
2
3
4-6
7
8
9
10
11
12
13
14
15
16
N
V
V
048
*
1
0
1
C
T
L
0
J
N
Future Option
N - None
Model Type
N – 7 Series Water-to-Air
Control Option
J – AuroraTM Variable Speed Control
K – Aurora Variable Speed Control with
Performance Monitoring
Compressor Type
V – Variable Speed
Cabinet Configuration
V – Vertical
H - Horizontal
Filter Option
0 – 2 inch MERV11 Filter
1 – AlpinePure 411 (Vertical Only)
Unit Capacity (MBTUH)
036, 048, 060
Return Air Configuration
L – Left
R – Right
Vintage
* - Factory Use Only
Discharge Air Configuration
T – Top (Vertical)
B – Bottom (Vertical)
R – Rear (Vertical)
S – Side (Horizontal)
E – End (Horizontal)
Voltage
1 – 208-230/60/1
Hot Water Generation
0 – No Hot Water Generation
1 – Hot Water Generation with
Factory Installed Pump
Water Coil Option
C – Copper
N – CuproNickel
Blower Options
1 – Variable Speed ECM
2 – High Static Variable Speed ECM
(036 Only)
Rev.: 07 May 2013D
4
7 SERIES 700A11 INSTALLATION MANUAL
General Installation Information
Safety Considerations
locate the unit above supply piping. Care should be taken
when units are located in unconditioned spaces to prevent
damage from frozen water lines and excessive heat that
could damage electrical components.
WARNING: Before performing service or
maintenance operations on a system, turn off main
power switches to the indoor unit. If applicable,
turn off the accessory heater power switch.
Electrical shock could cause personal injury.
Filter Rack Conversion
A 2 in. MERV 11 filter is shipped with the heat pump. To
field convert the filter rack to use 1 in. filters, simply insert
the provided plastic push pins into the holes located in the
filter rack. There are holes on the top and bottom of the
rack, underneath the instruction labels, for field conversion
to 1 in. filters.
Installing and servicing heating and air conditioning
equipment can be hazardous due to system pressure and
electrical components. Only trained and qualified service
personnel should install, repair or service heating and air
conditioning equipment. Untrained personnel can perform
the basic maintenance functions of cleaning coils and
cleaning and replacing filters. All other operations should
be performed by trained service personnel. When working
on heating and air conditioning equipment, observe
precautions in the literature, tags and labels attached to the
unit and other safety precautions that may apply.
Installing Vertical Units
Prior to setting the unit in place, remove and discard the
compressor hold down shipping bolt located at the front of
the compressor mounting bracket.
Vertical units are available in left or right air return
configurations. Top and rear air discharge vertical units
should be mounted level on a vibration absorbing pad
slightly larger than the base to provide isolation between
the unit and the floor. It is not necessary to anchor the unit
to the floor (see below).
Follow all safety codes. Wear safety glasses and work
gloves. Use a quenching cloth for brazing operations and
have a fire extinguisher available.
Moving and Storage
Move units in the normal “up” orientation. Horizontal units
may be moved and stored per the information on the
packaging. Do not stack more than three units in total
height. Vertical units may be stored one upon another to
a maximum height of two units. Do not attempt to move
units while stacked. When the equipment is received, all
items should be carefully checked against the bill of lading
to be sure all crates and cartons have been received.
Examine units for shipping damage, removing the units
from the packaging if necessary. Units in question should
also be internally inspected. If any damage is noted, the
carrier should make the proper notation on the delivery
receipt, acknowledging the damage.
Bottomflow units should be mounted level and sealed well
to floor to prevent air leakage. Bottomflow units require
the supply air opening to be cut at least 1/2 in. larger than
the unit’s air outlet. Protect the edges of combustible
flooring with sheet metal over-wrap or other noncombustible material.
Figure 1: Vertical Unit Mounting
Unit Location
Locate the unit in an indoor area, minimum ambient of
45°F and maximum ambient of 100°F, that allows for easy
removal of the filter and access panels. Attic installations
are not approved and could result in loss of warranty.
Installation is not recommended in areas with excessive dirt
and debris as this may be drawn into the VS drive causing
overheating of the VS drive. Location should have enough
space for service personnel to perform maintenance or
repair. Provide sufficient room to make water, electrical
and duct connection(s). If the unit is located in a confined
space, such as a closet, provisions must be made for return
air to freely enter the space by means of a louvered door,
etc. Any access panel screws that would be difficult to
remove after the unit is installed should be removed prior
to setting the unit. On horizontal units, allow adequate
room below the unit for a condensate drain trap and do not
2 in. Extruded
Polystyrene
5
7 SERIES 700A11 INSTALLATION MANUAL
General Installation Information cont.
vibration could loosen a single nut. To allow filter access,
one bracket on the filter side should be installed 180° from
the position shown in Figure 3. The unit should be pitched
approximately 1/4-inch towards the drain in both directions
to facilitate the removal of condensate. Use only the bolts
provided in the kit to attach hanger brackets. The use of
longer bolts could damage internal parts.
Installing Horizontal Units
Remove and discard the compressor hold down shipping
bolt located at the front of the compressor mounting
bracket prior to setting the unit in place. Horizontal units
are available with side or end discharge. Horizontal units
are normally suspended from a ceiling by four or six 3/8 in.
diameter threaded rods. The rods are usually attached to
the unit by hanger bracket kits furnished with each unit.
Some residential applications require the installation of
horizontal units on an attic floor. In this case, the unit
should be set in a full size secondary drain pan on top of a
vibration absorbing pad. The secondary drain pan prevents
possible condensate overflow or water leakage damage to
the ceiling. The secondary drain pan is usually placed on a
plywood base isolated from the ceiling joists by additional
layers of vibration absorbing material.
Lay out the threaded rods per the dimensions in Figure
3. Assemble the hangers to the unit as shown. Securely
tighten the brackets to the unit using the weld nuts located
on the underside of the bottom panel. When attaching the
hanger rods to the bracket, a double nut is required since
Figure 2: Horizontal Unit Mounting
SPECIAL NOTE: The VS drive is limited to a maximum of
125°F ambient temperature. For this reason the 7 Series
is not approved for attic installations. The compressor
compartment temperature is also monitored by the
Aurora. This ‘compressor ambient’ temperature is available
on the AID Tool for reading. The control will de-rate the
compressor when ambient air is above 125°F. Installing this
product in an attic could result in loss of warranty.
Threaded Rods
Flexible Duct
Collar
Hanging
Brackets
(Included)
Insulate supply
plenum and use
at least one 90 O
elbow to
reduce noise
To Line
Power
Hose
Kits
To
Thermostat
Electrical
Disconnect
CAUTION: Do not use rods smaller than 3/8-inch
diameter since they may not be strong enough
to support the unit. The rods must be securely
anchored to the ceiling.
s
Valve
Ball
Line Voltage
Building Water Loop
Figure 3: Hanger Location and Assembly
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Hanger Dimensions
Hanger Kit Part
Number
Model
036
048
060
in.
cm.
in.
cm.
in.
cm.
99S500A03
99S500A03
99S500A03
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6Sf<cba Pg]bVS`a
Weight Distribution
Unit Hanger Dimensions
A
B
C
D
77.4
27.8
24.1
29.3
196.6
70.6
61.2
74.4
Model
036
Vertical
Shipping
Weight
Horizontal
Shipping
Weight
352
387
Horizontal Weight Distribution
Front
Back
1
2
3
4
135
83
86
83
77.4
27.8
24.1
29.3
048
361
396
145
84
84
83
196.6
70.6
61.2
74.4
060
385
415
120
120
45
130
82.4
27.8
24.1
29.3
209.3
70.6
61.2
74.4
Weights are listed in lbs. [kg]
6/1/12
6
6/1/12
7 SERIES 700A11 INSTALLATION MANUAL
General Installation Information cont.
or compound. Check to ensure that the rubber seal is in
the swivel connector prior to attempting any connection.
The rubber seals are shipped attached to the waterline.
To make the connection to a ground loop system, mate
the brass connector (supplied in CK4LI connector kit)
against the rubber gasket in the swivel connector and
thread the female locking ring onto the pipe threads, while
maintaining the brass connector in the desired direction.
Tighten the connectors by hand, then gently snug the
fitting with pliers to provide a leak-proof joint. When
connecting to an open loop (ground water) system, thread
any 1-inch MPT fitting (SCH80 PVC or copper) into the
swivel connector and tighten in the same manner as noted
above. The open and closed loop piping system should
include pressure/temperature taps for serviceability.
Duct System
An air outlet collar is provided on vertical top and rear
air discharge units and all horizontal units to facilitate
a duct connection (vertical bottomflow units have no
collar). A flexible connector is recommended for discharge
and return air duct connections on metal duct systems.
Uninsulated duct should be insulated with a minimum of
1-inch duct insulation. Application of the unit to uninsulated
ductwork in an unconditioned space is not recommended
as the unit’s performance will be adversely affected.
If the unit is connected to existing ductwork, check
the duct system to ensure that it has the capacity to
accommodate the air required for the unit application. If
the duct is too small, as in the replacement of heating only
systems, larger ductwork should be installed. All existing
ductwork should be checked for leaks and repaired if
necessary.
Never use flexible hoses smaller than 1-inch inside diameter
on the unit. Limit hose length to 10 feet per connection.
Check carefully for water leaks.
The duct system should be sized according to the table
below to handle the design airflow quietly and efficiently.
To maximize sound attenuation of the unit blower, the
supply and return plenums should include an internal duct
liner of fiberglass or constructed of ductboard for the first
few feet. On systems employing a sheet metal duct system,
canvas connectors should be used between the unit and
the ductwork. If air noise or excessive airflow is a problem,
the blower speed can be changed.
Model
Figure 4: Swivel Connections
Stainless
Steel
Snap Ring
Gasket
Material
Design Airflow
NV036
1500
NV048
1800
NV060
2100
Water Piping
The proper water flow must be provided to each unit
whenever the unit operates. To assure proper flow, use
pressure/temperature ports to determine the flow rate.
These ports should be located at the supply and return
water connections on the unit. The proper flow rate cannot
be accurately set without measuring the water pressure
drop through the refrigerant-to-water heat exchanger.
All source water connections on residential units are swivel
piping fittings (see Figure 4) that accept a 1-inch male pipe
thread (MPT). The swivel connector has a rubber gasket
seal similar to a rubber hose gasket, which when mated
to the flush end of any 1-inch threaded pipe provides a
leak-free seal without the need for thread sealing tape
7
Locking
Ring
Gasket
Support
Sleeve
7 SERIES 700A11 INSTALLATION MANUAL
General Installation Information cont.
can likewise become scaled and possibly plugged. In areas
with extremely hard water, the owner should be informed
that the heat exchanger may require occasional flushing.
Water Quality
In ground water situations where scaling could be heavy
or where biological growth such as iron bacteria will be
present, a closed loop system is recommended. The heat
exchanger coils in ground water systems may, over a period
of time, lose heat exchange capabilities due to a buildup
of mineral deposits inside. These can be cleaned, but only
by a qualified service mechanic, as special solutions and
pumping equipment are required. Hot water generator coils
Material
pH
Scaling
Acidity/Alkalinity
Calcium and
Magnesium Carbonate
Hydrogen Sulfide
Corrosion
Iron Fouling
(Biological Growth)
Sulfates
Chlorine
Chlorides
Carbon Dioxide
Ammonia
Ammonia Chloride
Ammonia Nitrate
Ammonia Hydroxide
Ammonia Sulfate
Total Dissolved Solids (TDS)
LSI Index
Iron, FE2+ (Ferrous)
Bacterial Iron Potential
Iron Oxide
Suspended Solids
Erosion
Threshold Velocity
(Fresh Water)
NOTES: Grains = ppm divided by 17
mg/L is equivalent to ppm
Units with cupronickel heat exchangers are recommended
for open loop applications due to the increased resistance
to build-up and corrosion, along with reduced wear caused
by acid cleaning. Failure to adhere to the guidelines in the
water quality table could result in the loss of warranty.
Copper
7-9
(Total Hardness)
less than 350 ppm
Less than 0.5 ppm (rotten egg
smell appears at 0.5 ppm)
Less than 125 ppm
Less than 0.5 ppm
Less than 20 ppm
Less than 50 ppm
Less than 2 ppm
Less than 0.5 ppm
Less than 0.5 ppm
Less than 0.5 ppm
Less than 0.5 ppm
Less than 1000 ppm
+0.5 to -0.5
90/10 Cupronickel
7-9
(Total Hardness)
less than 350 ppm
316 Stainless Steel
7-9
(Total Hardness)
less than 350 ppm
10 - 50 ppm
Less than 1 ppm
Less than 125 ppm
Less than 0.5 ppm
Less than 125 ppm
10 - 50 ppm
Less than 2 ppm
Less than 0.5 ppm
Less than 0.5 ppm
Less than 0.5 ppm
Less than 0.5 ppm
1000 - 1500 ppm
+0.5 to -0.5
Less than 200 ppm
Less than 0.5 ppm
Less than 300 ppm
10 - 50 ppm
Less than 20 ppm
Less than 0.5 ppm
Less than 0.5 ppm
Less than 0.5 ppm
Less than 0.5 ppm
1000 - 1500 ppm
+0.5 to -0.5
< 0.2 ppm
< 0.2 ppm
< 0.2 ppm
Less than 1 ppm, above this
level deposition will occur
Less than 10 ppm and filtered
for max. of 600 micron size
Less than 1 ppm, above this
level deposition will occur
Less than 10 ppm and filtered
for max. of 600 micron size
Less than 1 ppm, above this
level deposition will occur
Less than 10 ppm and filtered
for max. of 600 micron size
< 6 ft/sec
< 6 ft/sec
< 6 ft/sec
2/22/12
Figure 5: Horizontal Drain Connection
Low Water Coil Limit
Set the freeze sensing switch SW2-1 on the Aurora Base
Control (ABC) printed circuit board for applications using
a closed loop antifreeze solution to “LOOP” (15°F). On
applications using an open loop/ground water system (or
closed loop no antifreeze), set this dip switch to “WELL”
(30°F), the factory default setting. (Refer to the DIP Switch
Settings table in the Aurora Control section.)
Vent (if needed)
PVC coupling
PVC tube stub
1/8 in. per foot
PVC tube stub
1.5 in.
1.5 in.
Condensate Drain
On vertical units, the internal condensate drain assembly
consists of a drain tube which is connected to the
drain pan, a 3/4-inch PVC female adapter and a flexible
connecting hose. The female adapter may exit either the
front or the side of the cabinet. The adapter should be
glued to the field-installed PVC condensate piping. On
vertical units, a condensate hose is inside all cabinets as a
trapping loop; therefore, an external trap is not necessary.
NOTE: Check dimensional data for actual PVC sizes.
Figure 6: Unit Pitch for Drain
1/2'' Pitch
On horizontal units, a PVC stub is provided for condensate
drain piping connection. An external trap is required (see
below). If a vent is necessary, an open stand pipe may be
applied to a tee in the field-installed condensate piping.
Drain
8
7 SERIES 700A11 INSTALLATION MANUAL
Closed Loop Ground Source Systems
NOTE: For closed loop systems with antifreeze protection,
set SW2-1 to the “LOOP” (15°F) position. (Refer to the DIP
Switch Settings table in the Aurora Control section.)
Multiple Units on One Flow Center
When two units are connected to one loop pumping system,
pump control is automatically achieved by connecting the
SL terminals on connector P2 in both units with 2-wire
thermostat wire. These terminals are polarity dependant (see
Figure 8). The loop pump(s) may be powered from either
unit, whichever is more convenient. If either unit calls, the loop
pump(s) will automatically start. The use of two units on one
flow center is generally limited to a total of 20 gpm capacity.
Once piping is completed between the unit, pumps and the
ground loop (see figure below), final purging and charging
of the loop is required. A flush cart (or a 1.5 HP pump
minimum) is needed to achieve adequate flow velocity
in the loop to purge air and dirt particles from the loop
itself. Antifreeze solution is used in most areas to prevent
freezing. Flush the system adequately to remove as much
air as possible then pressurize the loop to a static pressure
of 40-50 psi (summer) or 50-75 psi (winter). This is
normally adequate for good system operation. Loop static
pressure will fluctuate with the seasons. Pressures will be
higher in the winter months than during the cooling season.
This fluctuation is normal and should be considered when
initially charging the system.
Variable Speed Pump Setup
When using a variable speed pump flow center (FCV1-GL,
FCV2-GL, FCV1-GLNP, or FCV2-GLNP) the use of an AID
Tool will be necessary to adjust minimum and maximum
flow rates. The factory default is: minimum=50% and
maximum=100% speed levels. See the 7 Series Variable
Speed Pump Setup and Modulating Water Valve Setup
instructions within the Unit Startup section which is located
in the back of this manual. Always ensure that there is
adequate flow for the heat pump. See Recommended
Minimum/Maximum Flow Rates table.
After pressurization, be sure to turn the venting (burping)
screw in the center of the pump two (2) turns open (water
will drip out), wait until all air is purged from the pump,
then tighten the plug. Variable speed pumps do not have
a venting screw. Ensure that the loop pumps provide
adequate flow through the unit(s) by checking the pressure
drop across the heat exchanger and comparing it to the unit
capacity data in this catalog. 2.5 to 3 gpm of flow per ton of
cooling capacity is recommended in earth loop applications.
NOTE: When sharing a flow center, the variable speed heat
pump should be the primary unit. When two variable speed
heat pumps share a flow center, the larger capacity heat
pump should be the primary unit.
Recommended Minimum/Maximum Flow Rates
Closed Loop
Open Loop
Model
and Size Min. Flow Rate Max. Flow Rate Min. Flow Rate Max. Flow Rate
GPM
GPM
GPM
GPM
NV*036
5.0
12.0
5.0
8.0
NV*048
5.0
15.0
5.0
10.0
NV*060
5.0
18.0
5.0
12.0
6/7/12
Figure 7: Closed Loop Ground Source Application
Auxiliary Heat
Supply
Unit Supply
GeoLink®
Polyethylene w/
Armaflex®
Insulation
TO
LOOP
Flexible Duct
Collar
Auxiliary
Heater
Knockout
Figure 8: Primary/Secondary Hook-up
ink ®
GeoL
Flow
r
Cente
7 Series to
5 or 7 Series Units
7 Series to
Envision Units
7 Series to
Electromechanical Units
7 Series Unit #1
with AXB Board
7 Series Unit #1
with AXB Board
7 Series Unit #1
with AXB Board
SLAVE PUMP VS
IN C OUT C 1 2
SLAVE PUMP VS
IN C OUT C 1 2
Unit Power
Hot Water Generator
Connections
Disconnects
(If Applicable)
With pump
wired to Unit 1
Drain
Low
Voltage to
Thermostat
P/T
P/T Plugs
SLAVE PUMP VS
IN C OUT C 1 2
With pump
wired to
Unit 2
With pump
wired to
Unit 1
With pump
wired to
Unit 2
Insulated piping
or hose kit
Shut
Down
IN C OUT C
SLAVE PUMP
Vibration Absorbing Pad
NOTE: Additional information can be found in Flow
Center installation manual and Flush Cart manual.
9
1
2
VS
C
C
SL1 SL1
In Out
C
S
7 SERIES 700A11 INSTALLATION MANUAL
Open Loop Ground Water Systems
Typical open loop piping is shown below. Always maintain
water pressure in the heat exchanger by placing water
control valves at the outlet of the unit to prevent mineral
precipitation. Use a closed, bladder-type expansion tank
to minimize mineral formation due to air exposure. Ensure
proper water flow through the unit by checking pressure
drop across the heat exchanger and comparing it to the
figures in unit capacity data tables in the specification
catalog. 1.5-2 gpm of flow per ton of cooling capacity is
recommended in open loop applications.
Figure 9a: Modulating Water Valve Connection Option
Typical 0-10VDC modulating water valve.
2 1
VS PUMP
AXB BOARD
GND 1
24 VAC 2
C
0-10DC 3
Discharge water from the unit is not contaminated in any
manner and can be disposed of in various ways, depending
on local codes, i.e. recharge well, storm sewer, drain field,
adjacent stream or pond, etc. Most local codes forbid the use
of sanitary sewer for disposal. Consult your local building and
zoning departments to assure compliance in your area. On
VS systems, a modulating valve, as shown in figure 9a is the
best choice to limit water consumption. The WWKVS well
water kit with modulating valve is the recommended setup
for open loop applications with variable speed products.
ABC BOARD
Figure 9b: Open Loop Solenoid Valve Connection Option
Typical slow operating external 24V water solenoid valve
(type V) wiring.
C
R
NOTE: For open loop/groundwater systems or systems
that do not contain an antifreeze solution, set SW2-Switch
#1 to the “WELL” (30°F) position. (Refer to the DIP Switch
Settings in the Aurora Control section.) Slow opening/
closing solenoid valves (type V) or modulating valves are
recommended to eliminate water hammer.
C
Acc Com
W/Y
ACC NC
Acc NO
(Type V)
V100FPT
When using a modulating water valve (23P529-01) the use
of an AID Tool will be necessary to adjust minimum and
maximum flow rates. The factory default is: minimum=50%
and maximum=100% flow levels. It is recommended to
start with a minimum setting of 65% and adjust from there
if necessary. See the 7 Series Variable Speed Pump Setup
and Modulating Water Valve Setup instructions within the
Unit Startup section which is located in the back of this
manual. See Recommended Minimum and Maximum Flow
Rates table. Always ensure that there is adequate flow for
the heat pump. A modulating water valve is preferred on
variable speed system to conserve water.
Taco Valve
V100FPT
(Type V)
CC
SV
Compressor
Contactor
Coil
BPV/PPV
Solenoid
CC2 or CCHI
Logic Board
Note: SW2-4 should be ‘ON’ and SW2-5 should be ‘OFF’.
Figure 9d: Open Loop Solenoid Valve Connection Option
Typical quick operating external 24V water solenoid valve
(type PPV100 or BPV100) wiring.
Aux. Heat Supply
Flexible
Duct Collar
Rubber Bladder
Expansion Tank
Auxiliary
Heater
Knockout
Hot Water Generator
Connections
C
Solenoid
Valve
Water In
Drain
P1
R
Flow Control
Valve
(on outlet of
Solenoid Valve)
Water Out
SV
Shut Off Valves
Shut Off Valves
(to isolate solenoid
valve while acid flushing)
Strainer
CC
U
W/Y
Unit Supply
Low Voltage
P/T Plugs
to Thermostat
Vibration
and Valve
Absorbing Pad
CCG or CC GND
C
Figure 10: Open System - Groundwater Application
Compressor
Line Voltage
ABC Board
Figure 9c: Wiring diagram for dual water valve installations,
one type V slow operating solenoid and one BPV100/
PPV100 quick operating solenoid.
Modulating Water Valve Setup
Disconnects
(If Applicable)
R
VALVE
Solenoid
Valve
Boiler Drains
For HX Flushing
Acc Com
1
Acc NC
2
Acc NO
3
P2
ABC Board
NOTE: SW2-4 and SW2-5 should be “OFF” to cycle with the compressor.
10
7 SERIES 700A11 INSTALLATION MANUAL
Hot Water Generator Connections
To maximize the benefits of the hot water generator a
minimum 50-gallon water heater is recommended for
higher demand applications, use an 80-gallon water
heater or two 50-gallon water heaters connected in a
series as shown below. Two tanks plumbed in a series
is recommended to maximize the hot water generator
capability. Electric water heaters are recommended. Make
sure all local electrical and plumbing codes are met for
installing a hot water generator. Residential units with hot
water generators contain an internal circulator and fittings.
A water softener is recommended with hard water (greater
than 10 grains or 170 total hardness).
Figure 11: Typical Hot Water Generator Installation
Cold
Water In
3/4” x 3/4” x 1/2” tee
Hot
Water Out
Venting Waste
Valve or Vent
Coupling
HWG
Water Out
P/T Relief
Valve
In
NOTES: 1) Using a preheat tank, as shown in Figure 12, will
maximize hot water generator capabilities. 2) The hot water
generator coil is constructed of vented double wall copper
suitable for potable water.
HWG
Water In
DrainValve
Figure 12: Hot Water Generator Installation In Preheat Tank
Water Tank Preparation
Venting Waste Valve
or Vent Coupling
To install a unit with a hot water generator, follow these
installation guidelines.
1. Turn off the power to the water heater.
2. Attach a water hose to the water tank drain
connection and run the other end of the hose to an open
drain or outdoors.
3. Close the cold water inlet valve to the water heater tank.
4. Drain the tank by opening the valve on the bottom
of the tank, then open the pressure relief valve or hot
water faucet.
5. Flush the tank by opening the cold water inlet valve to
the water heater to free the tank of sediments. Close
when draining water is clear.
6. Disconnect the garden hose and remove the drain valve
from the water heater.
7. Refer to Plumbing Installation and Hot Water
Generator Startup.
3/4" x 3/4"
x 1/2" tee
Cold
Water In
Hot
Water Out
HWG
Water Out
P/T Relief
Valve
P/T Relief
Valve
In
HWG
Water In
Drain Valve
Storage
Tank
Drain Valve
Electric Powered
Water Heater
NOTE: This configuration maximizes hot water
generator capability.
CAUTION: Elements will burn out if energized dry.
11
7 SERIES 700A11 INSTALLATION MANUAL
Hot Water Generator Connections cont.
Plumbing Installation
Hot Water Generator Startup
1. Inspect the dip tube in the water heater cold inlet
for a check valve. If a check valve is present it must
be removed or damage to the hot water generator
circulator will occur.
2. Remove drain valve and fitting.
3. Thread the 3/4-inch NPT x 3-1/2-inch brass nipple into
the water heater drain port.
4. Attach the center port of the 3/4-inch FPT tee to the
opposite end of the brass nipple.
5. Attach the 1/2-inch copper to 3/4-inch NPT adaptor to
the side of the tee closest to the unit.
6. Install the drain valve on the tee opposite the adaptor.
7. Run interconnecting tubing from the tee to hot water
generator water out.
8. Cut the cold water “IN” line going to the water heater.
9. Insert the reducing solder tee in line with cold water “IN”
line as shown.
10. Run interconnecting copper tubing between the unit hot
water generator water “IN” and the tee (1/2-inch nominal).
The recommended maximum distance is 50 feet.
11. To prevent air entrapment in the system, install a vent
coupling at the highest point of the interconnecting lines.
12. Insulate all exposed surfaces of both connecting water
lines with 3/8-inch wall closed cell insulation.
1. Turn the hot water generator switch to the “ON”
position. The hot water generator switch will allow the
hot water generator pump to be enabled or disabled by
the service technician or homeowner.
2. Close the drain valve to the water heater.
3. Open the cold water supply to the tank.
4. Open a hot water faucet in the building to bleed air from
the system. Close when full.
5. Open the pressure relief valve to bleed any remaining air
from the tank, then close.
6. If so equipped, turn the venting (burping) screw in the
center of the pump two (2) turns open (water will drip
out), wait until all air is purged from the pump, then
tighten the plug. Use vent couplings to bleed air from
the lines.
7. Carefully inspect all plumbing for water leaks and
correct as required.
8. Before restoring electrical supply to the water heater,
adjust the temperature setting on the tank.
• On tanks with both upper and lower elements,
the lower element should be turned down to
the lowest setting, approximately 100°F. The
upper element should be adjusted to 120°F to
130°F. Depending upon the specific needs of
the customer, you may want to adjust the upper
element differently.
• On tanks with a single element, lower the
thermostat setting to 120°F.
9. After the thermostat(s) is adjusted, replace the access
cover and restore electrical supply to the water heater.
10. Make sure that any valves in the hot water generator
water circulating circuit are open.
11. Use an AID Tool to enable HWG and select the desired
water heating set point. Selectable set points are 100°F
– 140°F in 5°F increments (default 130°F). From the Main
Menu of the AID Tool select Setup, then AXB Setup.
12. Turn on the unit to first stage heating..
13. The hot water generator pump should be running. When
the pump is first started, turn the venting (burping)
screw (if equipped) in the center of the pump two (2)
turns open until water dribbles out, then replace. Allow
the pump to run for at least five minutes to ensure that
water has filled the circulator properly. Be sure the
switch for the hot water generator pump is “ON”.
14. Allow the unit to heat water for 15 to 20 minutes to be
sure operation is normal.
NOTE: All plumbing and piping connections must comply
with local plumbing codes.
Hot Water Generator Switch
The hot water generator switch is taped in the disabled
position at the factory.
CAUTION: Never operate the HWG circulating
pump while dry. If the unit is placed in operation
before the hot water generator piping is
connected, be sure that the pump switch is set
to the OFF position.
12
7 SERIES 700A11 INSTALLATION MANUAL
Electrical Connections
General
Accessory Relay
Be sure the available power is the same voltage and phase
as that shown on the unit serial plate. Line and low voltage
wiring must be done in accordance with local codes or
the National Electric Code, whichever is applicable. The
compressor has no internal overload. The circuit breaker in
the control box is the overload protection for the drive and
the compressor. Bypassing the circuit breaker could result
in damage to the compressor and voiding the warranty.
A set of “dry” contacts has been provided to control
accessory devices, such as water solenoid valves on open
loop installations, electronic air cleaners, humidifiers, etc.
This relay contact should be used only with 24 volt signals
and not line voltage power. The relay has both normally
open and normally closed contacts and can operate with
either the blower or the compressor. Use DIP switch SW24 and 5 to cycle the relay with blower, compressor, or
control a slow opening water valve. The relay contacts are
available on terminals #1 and #3 for normally closed, and
on terminals #2 and #3 for normally open on P2.
Unit Power Connection
Connect the incoming line voltage wires to L1 and L2 of
the contactor as shown in Figure 13c for single-phase unit.
Consult the Unit Electrical Data in this manual for correct
fuse sizes.
A second configurable accessory relay is provided on the
AXB board. When powering high VA draw components
such as electronic air cleaners or VM type open loop water
valves, R should be taken ‘pre-fuse’ from the ‘R’ quick
connect on the ABC board and not the ‘post-fuse’ ‘R’
terminal on the thermostat connection. If not, blown ABC
fuses might result.
Open lower front access panel. Remove ground fastener
from bottom of control box (Figure 13b). Swing open
control box (Figure 13a). Insert power wires through
knockouts on lower left side of cabinet. Route wires
through left side of control box and connect to contactor
and ground (Figure 13c). Close control box and replace
grounding fastener before unit startup.
208 Volt Operation
All 208/230 units are factory wired for 230 volt operation.
For 208 volt operation, the red and blue transformer wires
must be switched on terminal strip PS.
CAUTION: Frequent cycling of power to the drive
can damage the drive! Wait at least 5 minutes
between cycles (connecting and disconnecting
power to the drive).
Figure 13a:
Wire access (control box open)
Figure 13b:
Wire access (control box closed)
Figure 13c:
Line Voltage 208-230/60/1 control box
CB
PB1
L1
L2
L1
L2
Compressor
Drive
Overload
Wire Insert
Location
Ground Fastener
must be installed for
proper unit ground
13
7 SERIES 700A11 INSTALLATION MANUAL
Electrical Connections cont.
Figure 14: Pump Wiring 208-230/60/1
Pump Power Wiring
CB
See Figure 14 for electrical connections from control box
to pumps.
Wire Nuts
Red
PB1
Red
FC1/FC2 style flow centers with fixed speed pumps
connect to PB1 in the control box. If using a variable speed
pump it should be connected to L1 and L2 on the AXB.
L1
L2
External Loop Pump(s)
(ex. UP26-99)
208-230/60/1
1/2 hp Max
(Optional)
External Variable
Speed Loop Pump
(ex. Magna Geo)
208-230/60/1
Electronic Thermostat Installation
Position the thermostat subbase against the wall so that
it is level and the thermostat wires protrude through
the middle of the subbase. Mark the position of the
subbase mounting holes and drill holes with a 3/16-inch
bit. Install supplied anchors and secure base to the wall.
Thermostat wire must be 4-conductor, 20-AWG (minimum)
wire. Strip the wires back 1/4-inch (longer strip lengths
may cause shorts) and insert the thermostat wires into
the connector as shown. Tighten the screws to ensure
secure connections. The thermostat has the same type
connectors, requiring the same wiring. See instructions
enclosed in the thermostat for detailed installation and
operation information. The W1 terminal on TPCM32U04A
communicating thermostats may be hard wired to provide
aux/emergency heat in the event communication is lost
between the thermostat and the ABC microprocessor.
Figure 15: Thermostat Wiring (Communicating Style Signals)
P7
P7
B- Communication
A+ Communication
P1
W
W1 (Optional)
C
R
–
+
C 24VAC (Common)
R 24VAC (Hot)
DX- Communication
DX+ Communication
Thermostat
Connection
R 24VAC (Hot)
ABC
Controller
C 24VAC (Common)
Thermostat Connection
ABC Controller
C
R
–
+
TPCC32U01
Color Touchscreen
Thermostat
TPCM32U04A
Monochrome Thermostats
NOTE: If using the IntelliZone2 zoning system, then
disregard the diagrams above. The IntelliZone2 system will
connect directly to the AXB control board instead. See the
IntelliZone2 installation manual for more details.
14
7 SERIES 700A11 INSTALLATION MANUAL
Auxiliary Heat Ratings
kW
Btu/h
Model
Model Compatibility
Stages
208V
Min CFM
230V
208V
230V
036
048
060
EAL(H)10A
7.2
9.6
2
24,600
32,700
1100
•
•
•
EAL(H)15A
10.8
14.4
3
36,900
49,100
1250
•
•
•
EAL(H)20A
14.4
19.2
4
49,200
65,500
1500
•
•
Air flow level for auxiliary heat (Aux) must be above the minimum cfm in this table
Order the “H” part number when installed on horizontal and vertical rear discharge units
6/1/12
Auxiliary Heat Electrical Data
Supply
Circuit
Model
EAL(H)10A
EAL(H)15A
EAL(H)20A
Heater Amps
Min Circuit Amp
Max Fuse (USA)
Max Fuse (CAN)
Max CKT BRK
208 V
240 V
208 V
240 V
208 V
240 V
208 V
240 V
208 V
240 V
Single
34.7
40
53.3
60
60
60
60
60
60
60
Single
52.0
60
75
85
80
90
80
90
70
100
L1/L2
34.7
40
53.3
60
60
60
60
60
60
60
L3/L4
17.3
20
21.7
25
25
25
25
25
20
30
Single
69.3
80
96.7
110
100
110
100
110
100
100
L1/L2
34.7
40
53.3
60
60
60
60
60
60
60
L3/L4
34.7
40
43.3
50
45
50
45
50
40
50
All heaters rated single phase 60 cycle and include unit fan load
All fuses type “D” time delay (or HACR circuit breaker in USA)
6/1/12
Electrical Data
Compressor
Drive
LRA
Internal
Breaker
HWG
Pump
FLA
Ext Loop
FLA
Blower
Motor
FLA
Total Unit
FLA
22.0
30.0
0.4
5.4
4.0
31.8
37.3
18.0
22.0
30.0
0.4
5.4
7.0
34.8
40.3
45
23.5
28.0
35.0
0.4
5.4
7.0
40.8
47.8
50
33.0
40.0
0.4
5.4
7.0
45.8
54.1
Rated
Voltage
Voltage
Min/Max
LRA
CMCC
036
208-230/60/1
187/253
10.2
18.0
*036
208-230/60/1
187/253
10.2
048
208-230/60/1
187/253
12.0
060
208-230/60/1
187/253
12.0
30.0
Model
*With optional 1 hp Variable Speed ECM Motor
Rated Voltage of 208/230/60/1
HACR circuit breaker in USA only
All fuses Class RK-5
Minimum Max Fuse
HACR
Circuit
Breaker
Amp
40
60
3/26/12
15
7 SERIES 700A11 INSTALLATION MANUAL
Blower Performance Data
Variable Speed ECM Blower Motor
Air Flow
Speed
Speed
Speed
Speed
Speed
Speed
Speed
Speed
3
4
5
6
7
8
9
10
525
675
815
980
1100
1220
1330
1440
036
0.50
L
H
480
665
761
870
1000
1100
1200
1300
1410
036 w/1hp*
0.75
L
H
475
730
850
1020
1140
1270
1400
1520
1650
048
0.75
L
H
400
830
1050
1230
1400
1560
1700
1870
2010
060
0.75
L
H
**VS Compressor Speed
1-2
3-4
5-6
7-8
9-10
11-12
** VS Compressor speed is given for the factory default cfm settings. When the cfm default settings are changed it will change the
relationship to the compressor speed that is shown in the table. In cooling mode compressor speeds 10-12 are only available when
SuperBoost mode is selected at the thermostat.
* Optional 1 hp Variable Speed ECM
Factory settings are at recommended L , H and Aux positions
“G” may be located anywhere within the airflow table
“L” setting should be located within the boldface cfm range
“H” setting MUST be located within the shaded cfm range
“Aux” setting MUST be equal to or greater than “H” setting
“Aux” setting MUST be equal to or greater than the minimum allowable cfm for the auxiliary heater kit (see auxiliary heat ratings table)
Cfm is controlled within 5% up to the maximum ESP
Max ESP includes allowance for wet coil and standard filter
Model
Max
ESP
Speed
1
285
Speed
2
380
G
565
G
620
G
600
G
Setting Blower Speed - Variable Speed ECM
ECM Speed Info
1
3
4
5
6
7
8
9
10
11
12
The blower speeds for G only, Low (Y1), and High (Y2/
Aux) can be adjusted directly at the Aurora ABC board
which utilizes the push button (SW1) on the ABC board.
This procedure is outlined in the ECM Configuration Mode
portion of the Aurora ‘Base’ Control System section. The
Aux cannot be set manually without an AID Tool.
Option ◀▶
ECM Speed Info
1
2G
▶ 3 ◀ Lo
4
5
6
7
8
9
10
11
12
▶ 2 ◀G
Variable speed ECM Setup without an AID Tool
1925
2265
6/7/12
Enter ◙
Option ◀▶
ECM Speed Info
1
2G
3
Lo
4
5
▶6
◀ Hi
7
8
9
10
11
12
Enter ◙
Option ◀▶
ECM Speed Info
1
2G
3
Lo
4
5
6
Hi
7
8
9
▶10
11
12
Enter ◙
Option ◀▶
◀ Aux
Enter ◙
Cooling Airflow Setup - These screens allow the technician
to select -15%, -10%, -5%, None or +5% change from the
heating airflow. Change the adjustment percentage using
the ▲ and ▼ buttons. Press the ◙ button to save the change.
A much easier method utilizes the AID Tool to change
the airflow using the procedure below. First navigate to
the Setup screen and then select ECM Setup. This screen
displays the current ECM settings. It allows the technician to
enter the setup screens to change the ECM settings. Change
the highlighted item using the ◄
ECM Speed Info
and ► buttons and then press the
◙ button to select the item.
Selecting YES will enter ECM
speed setup, while selecting NO
will return to the previous screen.
Cooling Airflow Setup
Cooling Airflow Setup
--- ECM Only --The airflow will be
adjusted by the chosen
amount in cooling mode.
--- ECM Only --The airflow will be
adjusted by the chosen
amount in cooling mode.
Adjustment:
-15%
Adjustment:
-15%
Want To Change?
Yes
Option ◀▶
Want To Change?
Yes
Option ◀▶
1630
After the auxiliary heat speed setting is selected the AID
Tool will automatically transfer back to the ECM Setup screen.
Variable speed ECM Setup with an AID Tool
3
6
9
10
Speed
12
1575
ECM Speed Setup - These screens allow the technician to
select the G, low, high, and auxiliary heat blower speed for
the ECM blower motor. Change the highlighted item using
the ▲ and ▼ buttons. Press the ◙ button to select the speed.
The ABC board’s Yellow Config LED will flash the current
ECM blower speed selections for G, low, and high
continuously with a short pause in between. The speeds
can also be confirmed with the AID Tool under the Setup/
ECM Setup screen. The Aux will not be flashed but can be
viewed in the AID Tool. The ECM blower motor speeds can
be field adjusted with or without using an AID Tool.
Blower Only Speed
Lo Compressor
Hi Compressor
Aux Heat
Speed
11
1540
Aux
1520
Aux
1790
Aux
2140
Aux
No
Enter ◙
16
No
Enter ◙
Change ▼▲
Enter ◙
7 SERIES 700A11 INSTALLATION MANUAL
Vertical Dimensional Data
Top Air Discharge
LEFT RETURN
RIGHT RETURN
Q
P
O
L
R
M
Q
O
L
N
R
N
TOP
T
TOP
T
1.9in
[4.8cm]
1.9in
[4.8cm]
S
S
I KJ
C
DE HF G
A
C
FRONT
2 ft [61 cm]
Primary Service Access
B
B
RIGHT SIDE
LEFT SIDE
Overall Cabinet
Vertical Top
Flow Model
036
048
060
Electrical
Connections
Water Connections
D
A
B
C
Loop
Width Depth Height
In
J
I
Loop HWG 1/2 in. 1/2 in.
H
G
F
E
Loop HWG HWG Cond- Water Sweat cond cond
Out ensate FPT (I.D.) Low
In
Out
Ext
Voltage Pump
in.
25.6
31.6
54.4
2.3
7.3
15.9
18.9
cm.
65.0
80.3
138.2
5.8
18.5
40.4
48.0
in.
25.6
31.6
54.4
2.3
7.3
15.9
18.9
cm.
65.0
80.3
138.2
5.8
18.5
40.4
48.0
in.
25.6
31.6
58.4
2.3
7.3
15.9
18.9
cm.
65.0
80.3
148.3
5.8
18.5
40.4
48.0
K
3/4 in.
cond
Discharge Connection
duct flange installed (±0.10 in)
L
M
Power
Supply
N
O
Supply Supply
Width Depth
P
Return Connection
using std deluxe filter rack
(±0.10 in)
Q
S
R
Return Return
Depth Height
T
10.6
1 in. 1/2 in. 14.3
26.9 Swivel Female 36.3
9.8
12.3
6.9
1.1
18.0
18.0
3.8
1.7
28.1
30.0
1.7
24.9
31.2
17.5
2.8
45.7
45.7
9.7
4.3
71.4
76.2
4.3
10.6
1 in. 1/2 in. 14.3
26.9 Swivel Female 36.3
9.8
12.3
6.9
1.1
18.0
18.0
3.8
1.7
28.1
30.0
1.7
24.9
31.2
17.5
2.8
45.7
45.7
9.7
4.3
71.4
76.2
4.3
10.6
1 in. 1/2 in. 14.3
26.9 Swivel Female 36.3
9.8
12.3
6.9
1.1
18.0
18.0
3.8
1.7
28.1
34.0
1.7
24.9
31.2
17.5
2.8
45.7
45.7
9.7
4.3
71.4
86.4
4.3
Condensate is 3/4 in. PVC female glue socket and is switchable from side to front
Unit shipped with deluxe 2 in. (field adjustable to 1 in.) duct collar/filter rack extending from unit 3.25 in. and is suitable for duct connection.
Discharge flange is field installed and extends 1 in. [25.4mm] from cabinet
Decorative molding and/or water connections extend 1.2 in. [30.5mm] beyond front of cabinet.
Louvered vents in the compressor section right side access panel extend 1/2 in. [12.7 mm] from side of cabinet. Allow clearance for venting.
17
6/29/12
7 SERIES 700A11 INSTALLATION MANUAL
Vertical Dimensional Data cont.
Bottom Air Discharge
RIGHT RETURN
LEFT RETURN
1.70
(4.3 cm)
4
3
C
C
2
1
S
S
I
T
F
K
J
G
E
T
D
B
B
LEFT SIDE
RIGHT SIDE
1.90
(4.7 cm)
5
R
Q
R
Q
H
A
FRONT
L
N
2 ft [61 cm]
Primary Service Access
L
O
O
M
LEFT BOTTOM DISCHARGE
FLOOR FOOT PRINT
RIGHT BOTTOM DISCHARGE
FLOOR FOOT PRINT
Water Connections
Electrical Knockouts
Overall Cabinet
Bottomflow
Models
A
B
C
Width Depth Height
036- in.
060 cm.
P
N
1
2
3
D
In
E
Out
F
HWG
In
J
I
1/2 in. 1/2 in.
Loop HWG cond cond
Water Sweat
H
G
FPT (I.D.) Low
Ext
HWG CondVoltage Pump
Out ensate
4
5
25.5
31.5
62.5
43.4
48.4
57.0
60.0
3.1
64.8
80.0
158.8
110.2
122.9
144.8
152.4
7.9
1 in. 1/2 in. 51.1
Swivel Female 129.8
K
3/4 in.
cond
Power
Supply
Discharge Connection
duct flange installed (±0.10 in)
L
M
N
O
Supply Supply
Width Depth
Q
S
R
Return Return
Depth Height
T
55.6
53.6
9.1
4.8
13.4
13.6
1.7
1.8
28.1
34.0
5.6
141.2
136.1
23.1
12.2
34.0
34.5
4.3
4.6
71.4
86.4
14.2
Condensate is 3/4 in. PVC female glue socket and is switchable from side to front
Unit shipped with deluxe 2 in. (field adjustable to 1 in.) duct collar/filter rack extending from unit 3.25 in. and is suitable for duct connection.
Water connections extend 1.2 in. [30.5mm] beyond front of cabinet.
Louvered vents in the compressor section right side access panel extend 1/2 in. [12.7 mm] from side of cabinet. Allow clearance for venting.
18
P
Return Connection
using std deluxe filter rack
(±0.10 in)
4/30/12
7 SERIES 700A11 INSTALLATION MANUAL
Vertical Dimensional Data cont.
Rear Air Discharge
1.90 in. [4.8 cm]
1.90 in.
[4.8 cm]
I
K J
E
F G
D
A
FRONT
2 ft [61 cm]
Primary Service Access
O
H
R
Q
T
T
Q
R
P
M
M
S
S
L
C
C
C
C
N
N
B
B
A
SIDE VIEW
LEFT RETURN
SIDE VIEW
RIGHT RETURN
REAR VIEW
RIGHT RETURN
A
REAR VIEW
LEFT RETURN
Overall Cabinet
Vertical Rear
Discharge
Model
036
048
060
Electrical
Connections
Water Connections
D
A
B
C
Loop
Width Depth Height
In
E
Loop
Out
F
HWG
In
J
I
Loop HWG 1/2 in. 1/2 in.
H
G
HWG Cond- Water Sweat cond cond
Out ensate FPT (I.D.) Low
Ext
Voltage Pump
in.
25.6
31.6
54.4
2.3
7.3
15.9
18.9
10.6
cm.
65.0
80.3
138.2
5.8
18.5
40.4
48.0
26.9
in.
25.6
31.6
54.4
2.3
7.3
15.9
18.9
10.6
cm.
65.0
80.3
138.2
5.8
18.5
40.4
48.0
26.9
in.
25.6
31.6
58.4
2.3
7.3
15.9
18.9
10.6
cm.
65.0
80.3
148.3
5.8
18.5
40.4
48.0
26.9
Discharge Connection
duct flange installed (±0.10 in)
K
3/4 in.
M
L
cond Supply Supply
Power Width Depth
Supply
N
O
P
Return Connection
using std deluxe filter rack
(±0.10 in)
Q
S
R
Return Return
Depth Height
T
1 in. 1/2 in.
Swivel Female
14.3
9.8
12.3
13.3
13.6
39.4
9.1
8.1
1.7
28.1
30.0
1.7
36.3
24.9
31.2
33.8
34.5
100.1
23.1
20.6
4.3
71.4
76.2
4.3
1 in. 1/2 in.
Swivel Female
14.3
9.8
12.3
13.3
13.6
39.4
9.1
8.1
1.7
28.1
30.0
1.7
36.3
24.9
31.2
33.8
34.5
100.1
23.1
20.6
4.3
71.4
76.2
4.3
1 in. 1/2 in.
Swivel Female
14.3
9.8
12.3
13.3
13.6
43.4
9.1
8.1
1.7
28.1
34.0
1.7
36.3
24.9
31.2
33.8
34.5
110.2
23.1
20.6
4.3
71.4
86.4
4.3
Condensate is 3/4 in. PVC female glue socket and is switchable from side to front
Unit shipped with deluxe 2 in. (field adjustable to 1 in.) duct collar/filter rack extending from unit 3.25 in. and is suitable for duct connection.
Discharge flange is field installed and extends 1 in. [25.4mm] from cabinet
Decorative molding and/or water connections extend 1.2 in. [30.5mm] beyond front of cabinet.
Louvered vents in the compressor section right side access panel extend 1/2 in. [12.7 mm] from side of cabinet. Allow clearance for venting.
19
6/29/12
7 SERIES 700A11 INSTALLATION MANUAL
Horizontal Dimensional Data
TOP VIEW
P
Q
2.1in
[5.4cm]
MOUNT (2) HANGER BRACKETS
AS SHOWN TO ALLOW ACCESS
TO FILTER
2 ft [61 cm]
Primary Service Access
SIDE DISHCARGE VIEW
FRONT VIEW
A
1.9in
[4.8cm]
END VIEW
B
S
N
O
M
I KJ
D
E F
L
L
G
O
S
R
C
H
AS SHOWN LR UNIT (RR UNIT ON OPPOSITE SIDE—SAME DIMENSIONS)
Electrical Connections
Overall Cabinet
Discharge Connection
K
J
I
1/2 in. 1/2 in. 3/4 in. duct flange installed (±0.10 in)
cond cond cond
Water Connections
Horizontal
Models
A
B
C
Width Depth Height
036
048
060
D
In
E
Out
F
HWG
In
Loop HWG
H
G
Low
Ext Power
HWG Cond- Water Sweat
Voltage Pump Supply
(I.D.)
Out ensate FPT
in.
25.6
77.0
21.3
2.3
7.3
15.9
18.9
0.8
cm.
65.0
195.6
54.1
5.8
18.5
40.4
48.0
2.0
in.
25.6
77.0
21.3
2.3
7.3
15.9
18.9
0.8
cm.
65.0
195.6
54.1
5.8
18.5
40.4
48.0
2.0
in.
25.6
82.0
21.3
2.3
7.3
15.9
18.9
0.8
cm.
65.0
208.3
54.1
5.8
18.5
40.4
48.0
2.0
1 in.
1/2 in. 14.3
Swivel Female 36.3
9.8
12.3
24.9
31.2
1 in.
1/2 in. 14.3
Swivel Female 36.3
9.8
12.3
24.9
31.2
1 in.
1/2 in. 14.3
Swivel Female 36.3
9.8
12.3
24.9
31.2
L
N
M
Supply Supply
Height Depth
SEE
CHART
13.6
13.2
34.5
33.5
SEE
CHART
13.6
13.2
34.5
33.5
SEE
CHART
13.6
13.2
34.5
33.5
Units Not Shown Above
Right Return Side Discharge
Left Return End Discharge
Left Return Side Discharge
in
cm
in
cm
in
cm
in
cm
L
2.8
7.1
4.9
12.4
4.9
12.4
2.8
7.1
O
4.6
11.8
6.9
17.5
7.6
19.4
6.9
17.5
20
R
Q
Return Return
Depth Height
S
O
P
SEE
CHART
2.8
40.4
18.9
1.3
7.1
102.6
48.0
3.3
SEE
CHART
2.8
40.4
18.9
1.3
7.1
102.6
48.0
3.3
SEE
CHART
2.8
45.4
18.9
1.3
7.1
115.3
48.0
3.3
Condensate is 3/4 in. PVC female glue socket and is switchable from side to front
Unit shipped with deluxe 2 in. (field adjustable to 1 in.) duct collar/filter rack extending from unit 3.25 in. and is suitable for duct connection.
Discharge flange is field installed and extends 1 in. [25.4mm] from cabinet
Decorative molding and/or water connections extend 1.2 in. [30.5mm] beyond front of cabinet.
Louvered vents in the compressor section right side access panel extend 1/2 in. [12.7 mm] from side of cabinet. Allow clearance for venting.
Right Return End Discharge
Return Connection
using std deluxe filter rack
(±0.10 in)
6/29/12
7 SERIES 700A11 INSTALLATION MANUAL
Physical Data
Variable Speed
Model
036
Compressor (1 each)
048
060
Variable Speed Scroll
Factory Charge R-410A, oz [kg] Vertical
95 [2.69]
120 [3.40]
140 [3.96]
Factory Charge R-410A, oz [kg] Horizontal
95 [2.69]
136 [3.85]
148 [4.19]
ECM Blower Motor & Blower
Blower Motor Type/Speeds
ECM
Blower Motor- hp [W]
ECM
Variable Speed
1/2 [373]
1 [746]
1 [746]
High Static Blower Motor - hp [W]
ECM
1 [746]
n/a
n/a
Blower Wheel Size (Dia x W), in. [mm]
ECM
11 x 10 [279 x 254]
11 x 10 [279 x 254]
11 x 10 [279 x 254]
High Static Blower Wheel Size - [Dia. x W], in. [mm]
ECM
11 x 10 [279 x 254]
n/a
n/a
Coax and Water Piping
Water Connections Size - Swivel - in [mm]
1 [25.4]
1 [25.4]
1 [25.4]
1/2 [12.7]
1/2 [12.7]
1/2 [12.7]
1.6 [6.1]
1.6 [6.1]
2.3 [8.7]
32 x 25 [813 x 635]
32 x 25 [813 x 635]
36 x 25 [914 x 635]
5.6 [0.570]
5.6 [0.570]
6.3 [0.641]
3/8 [9.5]
3/8 [9.5]
3/8 [9.5]
HWG Connection Size - Female Sweat I.D. - in [mm]
Coax & Piping Water Volume - gal [l]
Vertical
Air Coil Dimensions (H x W), in. [mm]
Air Coil Total Face Area, ft2 [m2]
Air Coil Tube Size, in [mm]
Air Coil Number of rows
3
3
4
32 x 30 [813 x 762]
32 x 30 [813 x 762]
36 x 30 [914 x 762]
Weight - Operating, lb [kg]
352 [160]
361 [164]
385 [175]
Weight - Packaged, lb [kg]
372 [169]
381 [173]
405 [184]
20 x 40 [508 x 1016]
20 x 40 [508 x 1016]
20 x 45 [508 x 1143]
5.6 [0.570]
5.6 [0.570]
6.3 [0.641]
3/8 [9.5]
3/8 [9.5]
3/8 [9.5]
Filter Standard - 2 in. [51 mm] Pleated MERV 11 Throwaway, in [mm]
Horizontal
Air Coil Dimensions (H x W), in. [mm]
Air Coil Total Face Area, ft2 [m2]
Air Coil Tube Size, in [mm]
Air Coil Number of rows
3
3
4
1 - 20 x 20 [508 x 508]
1 - 20 x 22 [508 x 559]
1 - 20 x 20 [508 x 508]
1 - 20 x 22 [508 x 559]
1 - 20 x 25 [508 x 635]
1 - 20 x 22 [508 x 559]
Weight - Operating, lb [kg]
387 [176]
396 [180]
415 [188]
Weight - Packaged, lb [kg]
417 [189]
426 [193]
445 [202]
Filter Standard - 2 in. [51 mm] Pleated MERV 11 Throwaway, in [mm]
6/1/12
21
7 SERIES 700A11 INSTALLATION MANUAL
The Aurora™ Advanced VS Control System
protocol to communicate between modules. Each module
contains the logic to control all features that are connected
to the module. The ABC has two Modbus channels. The
first channel is configured for connecting to devices such
as a communicating thermostat, expansion board, or other
devices. The second channel is configured for connecting
the Aurora Interface Diagnostics Tool (AID Tool).
Aurora Advanced VS Control
Aurora Advanced VS
Control System is a
complete residential
and commercial comfort
system that brings all
aspects of the HVAC
system into one cohesive
module network. The
Aurora Advanced VS
Control features the Aurora
Base Control (ABC) and
the Aurora Expansion
Board (AXB). The variable
speed drive communicates
to the Aurora Control
and provides variable
capacity and envelope
control. The ABC features
microprocessor control
and HP, LP, loss of charge, condensate and freeze detection,
over/under voltage faults, along with communicating
thermostat capability for complete fault detection text at
the thermostat. Aurora uses the Modbus communication
The Aurora AXB expands on the capability of the ABC
control board. The additional features include active
dehumidification, SuperBoost cooling mode, loop pump
linking, intelligent hot water generator control, variable
speed pump capability, and also allows for optional energy,
refrigeration, and performance monitoring add-on sensor
kits. The AXB also features a second field configurable
accessory relay, and two home automation inputs that
are AID configurable for different types of alarms from
sump pumps to home security. The Smart Grid input is
AID configurable with many options to react to Utility
controlled relay operation for On Peak optimization.
The AXB also expands the communication capability for
IntelliZone2 ready operation as well as other expansion
with the ClimateTalk protocol.
Aurora Control Features
Description
Aurora Advanced VS
Smart Grid, Home Automation Alarm Inputs, and Accessory2 Relay (HRV/ERV)
•
Advanced Hot Water Generator
Control
Microprocessor and separate power relay for Hot Water Generator Pump with digital
temperature monitoring and multiple HWG setpoint selection.
•
Advanced Speed Pump Control
Microprocessor and separate power relay for loop pump and inline circuit breakers
and loop pump slaving.
•
Advanced Microprocessor Features
Variable Speed Pump
Active Dehumidification
SuperBoost
Smart Grid/Utility Input
Home Automation Alarm Input
HAN/Smart Grid Com
(AWL and Portal) Kit
Capable of setup, monitoring and controlling a variable speed flow center.
Coil temperature is monitored and air flow is reduced for maximum latent moisture
removal.
Allow the variable speed compressor to ramp up an extra 30% of cooling capacity if
needed. This extra ‘SuperBoost’ will only be available for a 24 hr period and then the
unit will revert to normal operation.
•
7 Series Variable
Speed Only
•
Allows simple input to externally enable of occupied/unoccupied mode for basic
utility time of use programs.
Dry Contact x1
Allows simple input to signal sump, security, or smoke/CO sensor alarms from other
home automation or security systems. The two inputs can be field configured to a
number of options and logic.
Dry Contact x2
Allows direct communication of the Aurora to Smart Meters, Home Automation
Network and Internet.
Optional AWL
IntelliZone2® Compatibility
IntelliZone2 communicates to the heat pump via the AXB board. IntelliZone requires
traditional thermostat inputs and is not compatible with the 7 Series.
Optional IntelliZone2
Service Device
Description
Aurora Advanced VS
Allows setup, monitoring and troubleshooting of any Aurora Control.
Aurora Interface and Diagnostics
(AID) Tool
NOTE: Although the ABC has basic compatibility with all Aurora, new product
features may not be available on older AID Tools. To simplify the basic compatibility
ensure the version of AID is at least the same or greater than the ABC software
version.
22
For Service
(Ver. 2.xx or greater)
7 SERIES 700A11 INSTALLATION MANUAL
The Aurora Advanced VS Control System cont.
Add On Control Feature Kits
(field or factory Installed)
Description
Aurora Advanced VS
Monitors real time power consumption of compressor, blower, aux heat and pump.
Requires thermostat TPCM32U04A or TPCC32U01.
Standard
Refrigeration Monitoring Kit
Monitors real time pressures, temperatures, superheat, and subcooling.
Standard
Performance Monitoring Kit
Monitors air and water temperatures, and water flow rate and calculates heat of
extraction/rejection.
Geo Energy Monitoring Kit
Data Logging (AWL) Kit
HAN/Smart Grid Com
(AWL and Portal) Kit
Allows data logging of up to 12 months. Can also be temporarily installed.
Optional
Allows direct communication of the Aurora to Smart Meters, HAN, and internet.
Optional
Add On Thermostats and Zoning
TPCM32U04 - MonoChrome
Communicating Thermostat
TPCC32U01A - Color Touchscreen
Communicating Thermostat
Optional Sensor Kit
Description
Aurora Advanced VS
Elite Stat with full English fault codes and alerts, communicating thermostat;
Required for viewing Energy Monitoring. Monochrome thermostat allows
instantaneous energy measurement only. Compatible with AWL.
Optional
4.3 in. color touchscreen communicating thermostat with full English fault codes
and alerts; Required for viewing Energy Monitoring. Color thermostat allows
instantaneous and 13 month history. Compatible with AWL.
Optional
Includes color main thermostat and up to 6 zones (with variable speed), 4 zones
(with dual capacity), and 2 zones (with single speed). There are 3 thermostat
options (MasterStat, SensorStat, ZoneStat). Compatible with AWL.
Optional
IntelliZone2® Zoning
NOTES: The IntelliZone2 or one of the communicating thermostats shown above must be used to control the variable speed heat pump.
• Accessory output with N.O. and N.C.
• Modbus communication
Aurora Advanced VS Control Features
NOTE: Refer to the Aurora Advanced VS Control Application
and Troubleshooting Guide and the Instruction Guide: Aurora
Interface and Diagnostics (AID) Tool for additional information.
Variable Speed ECM Blower Motor
A variable speed ECM blower motor is driven directly using
the onboard PWM output. Multiple blower speeds are
available based upon requirements of the compressor and
electric heat. The blower speeds can be changed either
by the variable speed ECM manual configurations mode
method or by using the Aurora AID Tool directly.
Control Features
Software ABC VS Version 2.04W29 Variable Capacity
Compressors
• Random start at power up
• Anti-short cycle protection
• High and low pressure cutouts
• Loss of charge
• Water coil freeze detection
• Air coil freeze detection
• Over/under voltage protection
• Condensate overflow sensor
• Load shed
• Dehumidification (where applicable)
• Emergency shutdown
• Diagnostic LED
• Test mode push button switch
• Two auxiliary electric heat outputs
• Alarm output
• AWL compatible
Advanced Hot Water Generator Control
(Domestic Hot Water Option)
An AID Tool selectable temperature limit and
microprocessor control of the process is featured. This will
maximize hot water generation and prevent undesirable
energy use. An alert will occur when the hot water input
temperature is at or above the set point (130°F default) for
30 continuous seconds. This alert will appear as an E15 on
the AID Tool and the hot water pump de-energizes. Hot
water pump operations resume on the next compressor
cycle or after 15 minutes of continuous compressor
operation during the current thermostat demand cycle.
Since compressor hot gas temperature is dependent on
23
7 SERIES 700A11 INSTALLATION MANUAL
The Aurora Advanced VS Control System cont.
loop temperature in cooling mode, loop temperatures may
be too low to allow proper heating of water. The control will
monitor water and refrigerant temperatures to determine if
conditions are satisfactory for heating water.
Modulating Water Valve
This output is provided to drive a modulating water valve.
Through advanced design the 0-10VDC valve can be
driven directly from the VS Pump output. The minimum
and maximum level are set in the same way as the VS
pump using the AID Tool. 50% and 100% are the default
settings respectively.
VS Drive and Envelope Control
The VS drive operates the compressor between 20 and
100% capacity. The VS drive communicates any out of
refrigerant envelope conditions to the Aurora and will
attempt to adjust the compressor speed to keep within
the envelope. These conditions are measured using the
discharge and suction pressure transducers, discharge
temperature, and current sensors of the drive.
Loop Pump Linking
This input and output are provided so that two units can
be linked together with a common flow center. When either
unit has a call for loop outputs, both unit’s loop pump
relays and variable speed pumps are energized. The flow
center then can simply be wired to either unit. The output
from one unit should be routed to the input of the other. If
daisy chained, up to 16 heat pumps can be wired and linked
together in this fashion.
IntelliZone2 Zoning Compatibility
(Optional IntelliZone2 Communicating Zoning)
A dedicated input to connect and communicate with the
IntelliZone2 (IZ2) zoning system is provided on P7 on the
AXB control board. There is a dedicated communication port
using a proprietary ModBus protocol. The AXB is standard
on variable speed systems. Consult the IntelliZone2 literature
for more information.
Advanced Communication Ports
AXB Communication ports P6 and P8 will provide future
expansion via dedicated protocols. These are for future use.
Smart Grid/On Peak (SG) Input
Electronic Expansion Valve (EEV)
The 'Smart Grid/On Peak' input was designed to allow
utilities to utilize simple radio controlled switches to
control the On Electric Peak behavior of the 5 and 7 Series
Geothermal Heat Pumps and provide demand reduction.
With a closed contact signal, this input will limit the
operation and thus the power consumption of the unit
by disabling the compressor and electric heat as long as
the signal is present. Code 7 will flash on the Green LED
signifying the 'On Peak' mode. On Peak will also display on
communicating thermostats.
The electronic expansion valve is operated by the EEV
board and is set to maintain optimal superheat setting
for maximum efficiency. All operation parameters are
communicated to the VS drive and the Aurora system.
AWL - Aurora WebLink (Optional Accessory)
AWL is an add-on WiFi router that connects to the ABC
and offers many features:
•
Remote access to thermostat settings, schedules,
etc. with your smartphone, tablet or laptop.
•
Receive Lockout/Fault info via text or email.
•
View heat pump energy usage from the internet
for the day, week, month, year or real-time.
•
Internet AID Tool capability allows remote
troubleshooting for the technician.
•
Remote AID Tool capability at the heat pump with
smartphone, tablet or laptop for the technician.
•
Allows data acquisition of the heat pump through
the internet, see graphs of performance and chart
historical data for the technician.
•
Stores historical data on SD card.
Home Automation 1 and 2 Inputs
The Home Automation inputs are simple closed contact
inputs that will trigger an AID Tool and thermostat alert
for the homeowner. These would require optional sensors
and or equipment for connection to the AXB board. With
two inputs, two different sensors can be selected. The
selected text will then be displayed on the AID Tool and
communicating thermostats. These events will NOT alter
functionality or operation of the heat pump/accessories
and is for homeowner/service notification only.
Home Automation 1 - E23 HA1
Variable Speed Pump
With a closed dry contact signal, this input will cause an
alarm and Alert Code 23 to indicate on the stat or flash
on ABC. The AID Tool will allow configuration of this input
between the following selections:
• No Action
• Home Automation Fault [no lockout info only] Output from home automation system
• Security Alarm [no lockout info only] - Output from
home security
This input and output are provided to drive and monitor
a variable speed pump. The VS pump output is a PWM
signal to drive the variable speed pump. The minimum and
maximum level are set using the AID Tool. 50% and 100%
are the default settings respectively. The VS data input
allows a separate PWM signal to return from the pump
giving fault and performance information. Fault received
from the variable speed pump will be displayed as E16.
24
7 SERIES 700A11 INSTALLATION MANUAL
The Aurora Advanced VS Control System cont.
• Sump Alarm Fault [no lockout info only] - Switch
output from sump sensor
• Smoke/CO Alarm Fault [no lockout info only] Switch output from Smoke/CO sensor
• Dirty Filter Alarm [no lockout info only] - Output
from dirty filter sensor
Special Modes and Applications
Communicating Digital Thermostats
The Aurora VS controls system also requires either the
monochromatic or color touch screen graphic display
thermostats for user interface. These displays not only
feature easy to use graphical interface but display alerts
and faults in plain English.
Home Automation 2 – E24 HA2
With a closed dry contact signal, this input will cause an
alarm and Alert Code 24 to indicate on the stat or flash
on ABC. The AID Tool will allow configuration of this input
between the following selections:
• No Action
• Home Automation Fault [no lockout info only] Output from home automation system
• Security Alarm [no lockout info only] - Output
from home security
• Sump Alarm Fault [no lockout info only] - Switch
output from sump sensor
• Smoke/CO Alarm Fault [no lockout info only] Switch output from Smoke/CO sensor
• Dirty Filter Alarm [no lockout info only] - Output
from dirty filter sensor
‘SuperBoost’ Cooling Mode
Occasionally there can be a requirement for a short term
‘boost’ of cooling capacity during a large party etc. The
7 Series allows the user to select ‘SuperBoost’ mode on
the thermostat which will allow the 7 Series VS to ramp
up an extra 30% of cooling capacity if needed. This extra
‘SuperBoost’ will only be available for a 24 hr period and
then the unit will revert to normal operation. The short term
boost does not affect ground loop sizing since it is limited
in operation. Continuous use of SuperBoost will result in
overheating of the ground loop.
Dehumidification – Active
Active dehumidification will only activate during cooling
operation and is based upon the humidity setpoint of the
thermostat being at least 5% below the actual relative
humidity and being within the temperature parameters
described here. The green status LED will flash code 2
when active. The unit can operate a maximum of 1.5°F
below the cooling setpoint. The compressor will ramp
up and airflow will begin at a low level. Airflow is then
reduced periodically until air coil temperature setpoint is
reached. If coil temperature continues to drop, the airflow
is increased until air coil setpoint is maintained. After
20 minutes of operation in the Active Dehumidification
mode, normal cooling operation will resume for 5 minutes.
This cycle continues until the dehumidification setpoint
is reached, room temperature is more than 1.5°F below
cooling setpoint, or more than 1°F above cooling setpoint
(normal cooling takes over). In IntelliZone2 systems,
active dehumidification is only enabled when system is
operating on compressor speeds 4 or lower. Once active
dehumidification is activated the main zone and any other
active cooling zone will remain open.
Monitoring Sensor Kits
Energy Monitoring
(Standard on all 7 Series units)
The Energy Monitoring Kit includes two current transducers
(blower and electric heat) added to the existing
compressor drive sensor so that the complete power usage
of the heat pump can be measured. The AID Tool provides
configuration detail for the type of blower motor and a line
voltage calibration procedure to improve the accuracy. This
information can be displayed on the AID Tool or selected
communicating thermostats. The TPCM32U04A will display
instantaneous energy use while the color touchscreen
TPCC32U01 will, in addition, display a 13 month history in
graph form.
Refrigerant Monitoring
(Standard on all 7 Series units)
The optional Refrigerant Monitoring Kit includes two
pressure transducers, and three temperature sensors,
heating liquid line, suction temperature and existing cooling
liquid line (FP1). These sensors allow the measurement of
discharge and suction pressures, suction and liquid line
temperatures as well as superheat and subcooling. This
information will only be displayed on the AID Tool.
Field Hardware Selectable Options
ABC Field Selectable Options via Button (SW1)
Test/Configuration Button (See SW1 Operation Table)
Test Mode
The control is placed in the test mode by holding the push
button switch on the ABC SW1 for 2 - 5 seconds. In test
mode most of the control timings will be shortened by a
factor of sixteen (16). LED3 (green) will flash at 1 second
on and 1 second off. Additionally, when entering test mode
LED1 (red) will flash the last lockout one time. Test mode
will automatically time out after 30 minutes. Test mode can
be exited by pressing and holding the SW1 button for 2 to
5 seconds or by cycling the power. NOTE: Test mode will
automatically be exited after 30 minutes.
Performance Monitoring
(Optional sensor kit)
The optional Performance Monitoring Kit includes three
temperature sensors, entering and leaving water, leaving
air temperature and a water flow rate sensor. With this kit
heat of extraction and rejection will be calculated. This
requires configuration using the AID Tool for selection of
water or antifreeze.
25
7 SERIES 700A11 INSTALLATION MANUAL
The Aurora Advanced VS Control System cont.
Variable Speed ECM Configuration Mode
Alarm Jumper Clip Selection
The control is placed in the variable speed ECM
configuration mode by holding the push-button switch SW1
for 5 to 10 seconds, the high, low, and G variable speed ECM
speeds can be selected by following the LED display lights.
LED2 (yellow) will fast flash when entering the variable
speed ECM configuration. When setting G speed LED3
(green) will be continuously lit, for low speed LED1 (red) will
be continuously lit, and for high speed both LED3 (green)
and LED1 (red) will be continuously lit. During the variable
speed ECM configuration mode LED2 (yellow) will flash each
of the 12 possible blower speeds 3 times. When the desired
speed is flashed press SW1, LED2 will fast flash until SW1 is
released. G speed has now been selected. Next select low
speed, and high speed blower selections following the same
process above. After third selection has been made, the
control will exit the variable speed ECM configuration mode.
Aux blower speed will remain at default or current setting
and requires the AID Tool for adjustment.
From the factory, ALM is connected to 24 VAC via JW2. By
cutting JW2, ALM becomes a dry contact connected to ALG.
Variable Speed ECM Blower Speeds
The blower speeds can be changed either by using the
variable speed ECM manual configurations mode method
or by using the Aurora AID Tool directly (see Instruction
Guide: Aurora Interface and Diagnostics (AID) Tool topic).
AXB DIP Switch (SW1)
DIP 1 - ID: This is the AXB ModBus ID and should always
read On.
DIP 2 & 3 - Future Use
DIP 4 & 5 - Accessory Relay2: A second, DIP configurable,
accessory relay is provided that can be cycled with the
compressor 1 or 2 , blower, or the Dehumidifier (DH)
input. This is to complement the Accessory 1 Relay on
the ABC board.
Reset Configuration Mode
The control is placed in reset configuration mode by holding
the push button switch SW1 on the ABC for 50 to 60 seconds.
This will reset all configuration settings and the EEPROM
back to the factory default settings. LED3 (green) will turn off
when entering reset configuration mode. Once LED3 (green)
turns off, release SW1 and the control will reset.
Position
1
DIP 4
ON
DIP 5
ON
2
OFF
ON
3
ON
OFF
4
OFF
OFF
Description
Cycles with blower or ECM (or G)
Cycles with CC1 first stage of compressor
or compressor spd 1-12
Cycles with CC2 second stage of
compressor or compressor spd 7-12
Cycles with DH input from ABC board
ABC DIP Switch (SW2)
Field Selectable Options via Software
SW2-1
(Selectable via the Aurora AID Tool)
FP1 Selection – Low water coil temperature limit
setting for freeze detection. On = 30°F; Off = 15°F.
SW2-2 FP2 Selection – Low air coil temperature limit setting
for freeze detection. On = 30°F; Off = Not Used
SW2-3 RV – O/B - thermostat type. Heat pump
thermostats with “O” output in cooling or “B”
output in Heating can be selected. On = O; Off = B.
SW2-4 Access Relay Operation (P2)
and 2-5
Access Relay Operation
Cycle with Blower
Cycle with Compressor
Water Valve Slow Opening
Cycle with Comm. T-stat Hum Cmd
SW2-4
ON
OFF
ON
OFF
Many options are field selectable and configurable in
Aurora software via the AID Tool. Consult the installation
manual or Aurora documentation for further details.
Basic Aurora Safety Features
The following safety features are provided to protect the
compressor, heat exchangers, wiring and other components
from damage caused by operation outside of design
conditions.
SW2-5
ON
OFF
OFF
ON
Fuse – a 3 amp automotive type plug-in fuse provides
protection against short circuit or overload conditions.
Anti-Short Cycle Protection – 4 minute anti-short cycle
protection for the compressor.
SW2-6 CC Operation – selection of single or dual capacity
compressor. On = Single Stage; Off = Dual Capacity
NOTE: SW2-6 is not applicable to the 7 Series
SW2-7 Lockout and Alarm Outputs (P2) – selection of a
continuous or pulsed output for both the LO and
ALM Outputs. On = Continuous; Off = Pulsed
NOTE: SW2-7 is not applicable to the 7 Series
SW2-8 Future Use
Random Start – 5 to 80 second random start upon power up.
Fault Retry – in the fault condition, the control will stage off
the outputs and then “try again” to satisfy the thermostat
VS call. Once the thermostat input calls are satisfied,
the control will continue on as if no fault occurred. If 3
consecutive faults occur without satisfying the thermostat
VS call, then the control will go to Lockout mode.
26
7 SERIES 700A11 INSTALLATION MANUAL
The Aurora Advanced VS Control System cont.
Lockout – when locked out, the blower will operate
continuously in “G” blower speed setting. The Alarm output
(ALM) and Lockout output (L) will be turned on. The fault
type identification display LED1 (Red) shall flash the fault
code. To reset lockout conditions with SW2-8 On, the demand
call must be removed for at least 30 seconds. To reset lockout
conditions with SW2-8 Off, the demand call must be removed
for at least 30 seconds. Lockout may also be reset by
turning power off for at least 30 seconds or by enabling the
emergency shutdown input for at least 30 seconds.
point for the entire length of the appropriate delay to be
recognized as a fault. This fault will be ignored for the initial
2 minutes of the compressor run time.
Freeze Detection-Air Coil - Air Coil Freeze Detection will
use the FP2 input to protect against ice formation on the
air coil. The FP2 input will operate exactly like FP1 except
that the set point is 30 degrees and is not field adjustable.
Over/Under Voltage Shutdown - An over/under voltage
condition exists when the control voltage is outside the
range of 18 VAC to 30 VAC. If the over/under voltage
shutdown lasts for 15 minutes, the lockout and alarm relay
will be energized. Over/under voltage shutdown is selfresetting in that if the voltage comes back within range
of 18 VAC to 30 VAC for at least 0.5 seconds, then normal
operation is restored.
CAUTION: Frequent cycling of power to the drive
can damage the drive! Wait at least 5 minutes
between cycles (connecting and disconnecting
power to the drive).
Lockout With Emergency Heat - if the control is locked
out in the heating mode, and a call for emergency heat
is received, the control will operate in the emergency
heat mode while the compressor is locked out. The first
emergency heat output will be energized 10 seconds after
the W input is received, and the blower will shift to high
speed. If the control remains locked out, and the W input
is present, additional stage of emergency heat will stage
on after 2 minutes. When the W input is removed, all of
the emergency heat outputs will turn off, and the variable
speed ECM blower will shift to low speed.
Other Lockouts and Alarms
Several other lockouts and alarms are shown in the Status
LED1 (LED1, Red) table with the associated codes visible on
the thermostat, ABC Fault LED, and in text in the AID Tool.
Operation Description
Power Up - The unit will not operate until all the inputs and
safety controls are checked for normal conditions. The unit
has a 5 to 80 second random start delay at power up. Then
the compressor has a 4 minute anti-short cycle delay after
the random start delay.
High Pressure – fault is recognized when the Normally
Closed High Pressure Switch, P4-9/10 opens, no matter how
momentarily. The High Pressure Switch is electrically in series
with the Compressor Contactor and serves as a hardwired
limit switch if an overpressure condition should occur.
Standby - In standby mode the compressor, pump, and
blower motor are not active. The RV may be active. The
blower and compressor will be off.
Low Pressure - fault is recognized when the Normally
Closed Low Pressure Switch, P4-7/8 is continuously open
for 30 seconds. Closure of the LPS any time during the 30
second recognition time restarts the 30 second continuous
open requirement. A continuously open LPS shall not be
recognized during the 2 minute startup bypass time.
Heating Operation - The unit will operate based upon demand
as calculated by the room setpoint algorithm. The resulting
compressor speed (1-12) will also select an appropriate blower
speed for the selected compressor speed. Aux Heat will not be
available (on IntelliZone2 Aux Heat is available on compressor
speeds 10-12) until after the 12th compressor speed has been
operational and still is not satisfying the thermostat, then
auxiliary electric heat will be activated.
Loss of Charge – fault is recognized when the Normally
Closed Low Pressure Switch, P4-7/8 is open prior to the
compressor starting.
Emergency Heat (W) - The blower will be started on G
speed, 10 seconds later the first stage of electric heat will
be turned on. 5 seconds after the first stage of electric
heat is energized the blower will shift to Aux speed. If the
emergency heat demand is not satisfied after 2 minutes the
second electric heat stage will be energized.
Condensate Overflow - fault is recognized when the
impedance between this line and 24 VAC common or chassis
ground drops below 100K ohms for 30 seconds continuously.
Freeze Detection-Coax - set points shall be either 30°F
or 15°F. When the thermistor temperature drops below
the selected set point, the control shall begin counting
down the 30 seconds delay. If the thermistor value rises
above the selected set point, then the count should reset.
The resistance value must remain below the selected set
Cooling Operation - The unit will operate based upon
demand as calculated by the room setpoint algorithm.
The resulting compressor speed, speeds 1-9, (speeds 10-12
are reserved for SuperBoost mode only) will also select
27
7 SERIES 700A11 INSTALLATION MANUAL
The Aurora Advanced VS Control System cont.
an appropriate blower speed. The blower mode will also
have the cooling airflow adjustment applied. In all cooling
operations, the reversing valve directly tracks the O input.
Thus, anytime the O input is present, the reversing valve
will be energized.
Aurora Advanced VS Control LED Displays
These three LEDs display the status, configuration, and
fault codes for the control. These can also be read in plain
English via the Aurora AID Tool. See the LED tables for
further explanation.
Blower (G) - The blower will start immediately upon
receiving a thermostat G command. If there are no other
commands from the thermostat the variable speed ECM
will run on low speed until the G command is removed.
Regardless of blower input (G) from the thermostat, the
blower will remain on low speed for 30 seconds at the end
of each heating, cooling, and emergency heat cycle.
Aurora Interface and Diagnostics (AID) Tool
The Aurora Interface and
Diagnostics (AID) Tool is
a device that is a member
of the Aurora network.
The AID Tool is used to
troubleshoot equipment
which uses the Aurora
control via Modbus RTU
communication. The AID
Tool provides diagnostics,
fault management, variable speed ECM setup, and system
configuration capabilities to the Aurora family of controls.
An AID Tool is recommended, although not required, for
variable speed ECM airflow settings. The AID Tool simply
plugs into the exterior of the cabinet in the AID Tool port.
Emergency Shutdown - Four (4) seconds after a valid ES
input, P2-7 is present, all control outputs will be turned off
and remain off until the emergency shutdown input is no
longer present. The first time that the compressor is started
after the control exits the emergency shutdown mode,
there will be an anti-short cycle delay followed by a random
start delay. Input must be tied to common to activate.
Continuous Blower Operation - The blower output will
be energized any time the control has a G input present,
unless the control has an emergency shutdown input
present. The blower output will be turned off when G input
is removed.
Status LED (LED3, Green)
Description of Operation
Normal Mode
Control is Non-functional
Test Mode
Lockout Active
Dehumidification Mode
Load Shed
Emergency Shutdown
On Peak Mode
Warning! VS Derated
Warning! VS SafeMode
Load Shed - The LS input disables all outputs with the
exception of the blower output. When the LS input has been
cleared, the anti-short cycle timer and random start timer
will be initiated. Input must be tied to common to activate.
Fault LED, Green
ON
OFF
Slow Flash
Fast Flash
Flash Code 2
Flash Code 5
Flash Code 6
Flash Code 7
Flash Code 8
Flash Code 9
Configuration LED (LED2, Yellow)
Description of Operation
No Software Overwritten
DIP Switch Overwritten
ECM Configuration Mode
Reset Configuration Mode
28
Configuration LED, Yellow
ECM Setting
Slow Flash
Fast Flash
OFF
Miscellaneous
ABC & AXB Basic Faults
29
Danfoss VS Drive
11
Fault-FP1
No
18
19
21
Fault-CritComErr
Alarm - Low Loop Pressure
No
71
72
73
74
SafeMd-SucTmpSnr
SafeMd-LATSensor
SafeMd-MaxOpPres
61
Fault-MultSafeMd
Fault-LossofCharge
59
Fault-DrvIntErr MOC/AOC
56
Fault-OverCurrnt
57
55
Fault-OutEnvelop
58
54
Fault-LowSupVolt
Fault-Over/UnderVolt
53
Fault-ConPrsSnr
Fault-HiDrivTemp
51
52
SafeMd-AmbTmpSnr
Fault-DisTmpSnr
49
SafeMd-EEVOutCom
Fault-SucPrsSnr
47
48
SafeMd-EEVIndCom
45
46
43
44
Derate-LoSucPres
Derate-LoConPres
Derate-HiConPres
42
Derate-HiDisTemp
Derate-OutPwrLmt
No
41
Derate-DriveTemp
Tstat input error. Autoreset upon condition removal.
Fault Condition Summary
Lockout
Instantaneous Voltage is out of range. **Controls shut down until
resolved.
Any Other Sensor Error
SafeMode
Ambient Temperature (Tamb) is <-76 or > 212 F and out of range
or invalid
Hard or Soft Suction Pressure (P0) is invalid (0 to 232 psi)
No
No
No
Yes
Yes
Yes
The MOC has encountered an internal fault or an internal error.
Probably fatal.
Auto
Auto
Auto
Hard or Soft
Suction pressure has exceeded that maximum operating level for
90 sec.
Leaving Air Temperature Sensor is invalid (-76 to 392 F)
Suction Temperature Sensor is invalid (-76 to 392 F)
High superheat and high EEV opening % for a long time will trigger
a loss of charge fault
Hard or Soft More than one SafeMode condition is present requiring lockout.
Hard or Soft
SafeMode
Normal
SafeMode
Lockout
Lockout
Lockout
Lockout
Lockout
Yes
Yes
Hard or Soft Drive Temp has reached critical High Temp >239 F
Lockout
DC Link Voltage to compressor is >450vdc or at minimum voltage
Hard or Soft
(<185vdc).
Yes
Over current tripped by phase loss, earth fault, short circuit,
Hard or Soft
low water flow, low air flow, or major drive fault.
Lockout
Norm then
Lockout
Supply Voltage is <180 V (190V to reset) or powered off/on too
Hard or Soft
quickly (<30 sec.).
Norm then
Lockout
Lockout
Lockout
SafeMode
SafeMode
Derated
Derated
Derated
Com with EEV is interupted EEV has gone independent mode
Com with EEV is interupted EEV has gone independent mode
Supply Voltage is <208V or Max Pwr is reached due to high pressure
Condensing pressure is critically high (> 654 psig)
Condensing pressure is critically low (< 119 psig)
Derated
Derated
Discharge temperature has reached critical high temp
(> 280˚F/138˚C)
Suction Pressure is critically low (< 28 psig)
Derated
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Lockout
Normal
Lockout
Lockout
Lockout
Drive Temp has reached critical High Temp (>239˚F/115˚C)
Closed contact input is present on Dig 3 input - Text is configurable
Closed contact input is present on Dig 2 input - Text is configurable
Loop pressure is below 3 psi for more than 3 minutes
Any critical com error. Auto reset upon condition removal
Any non-critical com error
Alert is read from PWM feedback.
HW over limit or logic lockout. HW pump deactivated.
Hard or Soft Discharge Sensor (Sd) is > 280 F or invalid (-76 to 392 F)
Auto
Auto
Auto
Auto
Auto
Auto
Auto
Auto
Auto
Auto
Auto
Auto
Auto
Auto
Auto
Auto
Hard or Soft Sensor Err for EEV or HW
Auto
Hard or Soft If FP1 Sensor Error
Hard or Soft Open Crkt, Run, Start or welded cont
Auto
Hard or Soft Condensate switch has shown continuity for 30 continuous sec.
Lockout
Lockout
Hard or Soft
Freeze protection sensor has tripped (<15 or 30 degF for 30
continuous sec.)
Lockout
10x then
Hard or Soft Comp Operating out of envelope (P0) more than 90 sec. Retry 10x.
Yes
Yes
Normal
Lockout
Code 74
Code 73
Code 72
Code 71
Code 61
Code 59
Code 58
Code 57
Code 56
Code 55
Code 54
Code 53
Code 52
Code 51
Code 49
Code 48
Code 47
Code 46
Code 45
Code 44
Code 43
Code 42
Code 41
Code 24
Code 23
Code 21
Code 19
Code 18
Code 16
Code 15
Code 14
Code 13
Code 11
Code 10
Code 8
Code 7
Code 5
Code 4
Code 3
Code 2
Code 1
ABC Red
Fault LED
ABC Action
ABC Green
Status LED
Freeze protection sensor has tripped (<15 or 30 degF for 30
Hard or Soft
continuous sec.)
Hard or Soft Low Pressure Switch has tripped (<40 psi for 30 continous sec.)
Hard or Soft HP switch has tripped (>600 psi)
Auto
Reset/
Remove
10x then
Hard or Soft Low condensing pressure (PD) or invalid (0 to 870 psi) Retry 10x.
Yes
Yes
Yes
No
No
No
No
No
No
No
No
Alarm - Home Automation 2
No
23
24
Alarm - Home Automation 1
No
No
16
Fault-VarSpdPump
No
No
Yes
No
Yes
Yes
No
Yes
Yes
Non-CritComErr
15
10
Fault-Compressor Monitor
Alarm-HotWtr
8
Fault-Over/Under Voltage
13
7
14
5
Fault-Freeze Detection FP1
Fault-Condensate Overflow
CriticAXBSnsrErr
Yes
4
Fault-Freeze Detection FP2
Non-CriticAXBSnsrErr
Yes
3
Fault-Low Pressure
Yes
2
Fault-High Pressure
No
1
Off
Fault-Input
Normal - No Faults
LED Flash
Lockout
Code *
NOTES: *All codes >11 use long flash for tens digit and short flash for the ones digit. 20, 30, 40, 50 etc. are skipped!
Alert’ is a noncritical sensor or function that has failed. Normal operation of the heat pump is maintained but service is desired at some point.
Ind/Pkg Danfoss
EEV2
Red Fault LED
Status LED (LED1, Red)
Warning! SafeMode - E74 MaxOpPress
Alert - E73 LAT Sensor
Warning! SafeMode - E72 SucTmpSnr
Lockout! - E71 LossCharge
Lockout! - E61 MultSafeMd
Lockout! - E59 DrvIntErr
Lockout! - E58HiDrivTemp
Lockout! - E57 Over/Under Volt
Lockout! - E56 OverCurrnt
Lockout! - E55 OutEnvelop
Lockout! - E54 LowSupVolt
Lockout! - E53 ConPrsSnr
Lockout! - E52 SucPrsSnr
Lockout! - E51 DisTmpSnr
Warning! SafeMode - E49
Warning! SafeMode - E48EEVOutCom
Warning! SafeMode - E47 EEVIndCom
Warning! Derated - E46 OutPwrLmt
Warning! Derated - E45 HiConPress
Warning! Derated - E44 LoConPress
Warning! Derated - E43 LoSucPres
Warning! Derated - E42 HiDisTemp
Warning! Derated - E41 DriveTemp
Alert - E24 Selected Choice
Alert - E23 Selected choice
Alert - E51 Low Loop Pressure
Alert - E19 Critical Communication Error
Warning! SafeMode - E74 MaxOpPress
No Display
Warning! SafeMode - E72 SucTmpSnr
Lockout! - E71 LossCharge
Lockout! - E61 MultSafeMd
Lockout! - E59 DrvIntErr
Lockout! - E58HiDrivTemp
Lockout! - E57 Over/Under Volt
Lockout! - E56 OverCurrnt
No Display
Lockout! - E54 LowSupVolt
Lockout! - E53 ConPrsSnr
Lockout! - E52 SucPrsSnr
Lockout! - E51 DisTmpSnr
Warning! SafeMode - E49
Warning! SafeMode - E48EEVOutCom
Warning! SafeMode - E47 EEVIndCom
Warning! Derated - E46 OutPwrLmt
Warning! Derated - E45 HiConPress
Warning! Derated - E44 LoConPress
Warning! Derated - E43 LoSucPres
Warning! Derated - E42 HiDisTemp
Warning! Derated - E41 DriveTemp
Alert - E24 Selected Choice
Alert - E23 Selected choice
No Display
Alert - E19 Critical Communication Error
Alert - E16 Var Spd Pump Err
Alert - E18 Non-Critical Communication
Error
Alert - E16 Var Spd Pump Err
No Display
Lockout - E14 Critical AXB Sensor Error
Alert - E13 Non-Critical AXB Sensor Error
Lockout - E11 FP1/FP2 Sensor Error
Lockout - E10 Compress Monitor
Lockout - E8 Over/Under voltage
Lockout - E7 Condensate
Lockout - E5 Freeze Detection FP1
Lockout - E4 Freeze Detection FP2
Lockout - E3 Low Press
Lockout - E2 High Press
IntelliZone2 and
Thermostat Display
Alert - E18 Non-Critical Communication
Error
Alert - E15 Hot Water Temp Limit
Lockout - E14 Critical AXB Sensor Error
Alert - E13 Non-Critical AXB Sensor Error
Lockout - E11 FP1/FP2 Sensor Error
Lockout - E10 Compress Monitor
Lockout - E8 Over/Under voltage
Lockout - E7 Condensate
Lockout - E5 Freeze Detection FP1
Lockout - E4 Freeze Detection FP2
Lockout - E3 Low Press
Lockout - E2 High Press
AID Tool
Display and History
7 SERIES 700A11 INSTALLATION MANUAL
The Aurora Advanced VS Control System cont.
7 SERIES 700A11 INSTALLATION MANUAL
The Aurora Advanced VS Control System cont.
P11
DH
KM6 KM1
1 2 1 1
3 4
2 2
KM2
KM7
KM9
30
SPR
ANA
CT1
2 1
P5
CT2
4 3
CT1
2 1
R
(-)
C
P9
ABC
(+)
R
SUC P
P12
Variable Speed Drive
(-)
C
ZONE
(+)
R
(-)
V+
RS485
(+)
C
R
TX
P7
SCT
HA1
HA2
P4
MOTOR
RX
EEV Board Layout
P6
P18
Acc 2 – Dip 4
Acc 2 – Dip 5
P17
Future Use
Future Use
4
HW
P3
LOOP
Modbus Add. ID
2
3
5
SGI
R
P8
KM5
1 2
3 4
CT2
4 3
P15
P10
PWM
C
R
STEPPER
VS
C
C
W
3A-Fuse
DH
W
Y2
G
Y1
OFF ON
1
+5
G
DIV
K1
AXB™
(Aurora Expansion Board)
SW1
KM4
1 2
3 4
L2
L2
COM
COM
K5
NO
L1
K2
R
P8
DH
Y2
G
Y1
O/B
C
C
R
LO
O/B
LO
R
Field Connections
P1
ACC nc
ACC c
ACC no
ALG
LS
ES
ALM
Field Connections
P2
K6
NO
(-)
Factory Fan Connection
Y1
R
DISCH
(+)
C
Acc – K6
G
Status
G
P1
LED 4
Com2
P9
G
C
P11
JW2 - Alarm
CC
RS 485
Fan – K4
Alarm – K5
Com1
Factory Use
Factory
CC2
LED 5 P7
CC Hi – K3
(+)
(-)
R
C
K3
Aurora Base
Control
TM
CC – K2
F
P6
RS485
Exp
CC2
P5
P14
SW2
RV – K1
G
LO
HI
CCG
CC
FG
F
R
7
8
Reheat/Normal
LLT
Status
P16
6
EH2
C
EH1
C
CO
N/A
LAT
CC – Dual/Single
L – Pulse/Continuous
P3
FLOW
5
LWT
4
ACC – Dip 2
EWT
ACC – Dip 1
Y
Config
P2
G
3
SLO
LED 3
SW1 Test
2
FP2 – 15oF/30oF
RV – B/O
SLI
R
Fault
Factory
ECM PWM
P13
See Figure 1 for
DHW wiring.
EH1
RS485 NET
C
PWM
CFM
P4
Factory
HP
HP
LP
LP
FP2
FP2
FP1
FP1
REV
REV
On
1 LED 2
Off
LED 1 FP1 – 15oF/30oF
L1
AXB Control Board Layout
C
ABC Control Board Layout
7 SERIES 700A11 INSTALLATION MANUAL
Operation Logic
Heating Mode
Variable Speed Loop Pump
When the variable speed controls determine that heating
is needed in the space the blower will be turned on, the
compressor will be ramped to speed 6 and the loop pump
will be started. The compressor will continue to run at
speed 6 for 60 seconds for oil circulation. During the 60
second oil circulation the controls will calculate what speed
the compressor will need to operate at to maintain the set
point in the space. If the compressor is operating at speed
12 and the unit is unable to maintain set point the controls
will stage on the electric heat. Electric heat will not operate
unless the compressor is already running at speed 12. Every
30 minutes if the compressor has been operating lower
than speed 6, the controls will increase the compressor to
speed 6 for one minute for oil circulation.
The variable speed controls will operate the variable speed
loop pump similar to the way the ECM blower motor operates.
The speed of the pump will be increased as the compressor
speed is increased to maintain adequate water flow.
Safe Mode
The system has encountered an unsafe operating condition
that prevents automatic speed control, e.g. lost a sensor
signal. To avoid damage to the system, the drive is running
the compressor at a fixed speed of 2400 rpm awaiting the
problem to be solved and eventually returning to normal
operation. If the problem cannot be solved the drive stops
and issues an alarm. (See fault/alarm table.)
Derating
Cooling Mode
The VS compressor utilizes ‘envelope control’ to
maintain performance within operational limits and
improve reliability. To accomplish this, pressure sensors
for discharge and suction pressure as well as hot gas
temperature sensing are used to monitor the conditions
in which the compressor operates. The envelope does
vary based upon operating speed (rpm). When operating
out of these limits the control will attempt to improve the
situation by moderating the compressor speed for a larger
envelope. When this occurs it can be observed on the
Aurora control as an ‘E’ code. The control will automatically
try to resolve the situation. If the situation progresses, a
fault and lockout will be generated by the control.
When the variable speed controls determine that cooling
is needed in the space the blower will be turned on, the
reversing valve will be enabled, the compressor will be
ramped to speed 6, and the loop pump will be started. The
compressor will continue to run at speed 6 for 60 seconds
for oil circulation. During the 60 second oil circulation the
controls will calculate what speed the compressor will
need to operate at to maintain the set point in the space.
The compressor will be limited to a maximum of speed 9
for cooling. If additional capacity is needed SuperBoost
mode can be enabled from the thermostat allowing the
compressor to run at speeds higher than 9 for a period of
24 hours. Every 30 minutes if the compressor has been
operating lower than speed 6, the controls will increase the
compressor to speed 6 for one minute for oil circulation.
ECM Blower Motor
The variable speed controls will vary the ECM blower
output to maintain optimum air flow at each of the 12
compressor speeds. If dehumidification mode is selected
during the cooling operation the airflow will be varied to
allow for maximum moisture removal.
31
7 SERIES 700A11 INSTALLATION MANUAL
Wiring Schematics
Aurora Variable Speed
1
Orange(9)
1
Pump
2
Brown(10)
G
Violet(8)
NOTE 12
VS
Pump
Violet(7)
Red
Black
Black
Circuit Breaker
L2
L2
NO
T2
NOTE 2
Black/White(5)
DIV
P11
DH
ACC2
ANA
P15
CT2
CT1
4 3 2 1
C S +5
2 1 C OUT C IN
VS DATA VS PUMP PUMP SLAVE
Brown(102)
ECM
Blower
Motor
BLOWER
CT
Brown(101)
Transformer
Yellow
P10
STEPPER
Black/White
OFF ON
1
2
3
HA1
K5-Alarm
Relay
P9
P17
+5
C
R
(-)
R
C
P7
ABC
(+)
(-)
C
P6
ZONE
(+)
R
(-)
C
R
K1-RV Relay
LS
ALM
F1-3A
F
ACC COM
ACC NO
2 1
VS PUMP
ACC NC
PWM
K6-Acc
Relay
Aurora Base Control
(ABC)
LO
R
AID Tool
SW1
Test Mode
CFM
Status
LED3
G
C S +5
VS DATA
O/B
G
FP1 – 15°F/30°F
FP2 – 15°F/30°F
RV – B/O
Acc – Dip 4
Acc – Dip 5
CC – Dual/Single
L Output Type
Future Use
Y1
Y2
W
DH
Communicating Thermostat
P1
MODULATING VALVE
AXB BOARD
C
1
2
0-10DC 3
Com1
LED5
RS485 NET
P8
C
R
-
G
+ P7
Config
LED2
Y
RS485 EXP
C
R
-
+ P6 CO C EH1 C EH2 P3
Y1
G
Yellow(109)
Green/Yellow(108)
P13
On
1
2
3
4
5
6
7
8
SW2
Off
CC
Green(11)
C
GND 1
24 VAC 2
Com2
LED5
G
Blue(110)
ABC BOARD
NOTE 6
Brown(115)
Black(114)
R
Black(113)
C 1
To Master on A- 2
VS Drive
B+ 3
Condensate
Black(112)
4
White
Green
Red
RS485 NET
R
Violet(111)
VS
NOTE: 14
C
Fault
LED1
R
C
NOTE: 4
C
R
ES
K3-CC2 Relay
V+
P8
RS485
(+)
REV REV FP1 FP1 FP2 FP2 LPS LPS HPS HPS P4
P2
K2-CC Relay
TX
HW
HA2
P4
Black(24)
Blue(123)
CC2 CC2 CC2 P5
HI LO G
HP
Black(125)
F FG CC CCG
LP
Blue(122)
R
Black(118)
P9
Black(119)
C
FP2
Yellow(117)
F
Orange(121)
CC
Orange(120)
CC2
Blue
EH1
T
K4-Fan Relay
HOT WATER
OPTION
Blue
Pink(139)
Black(15)
Pink(140)
FP1
Yellow(116)
P12
5
JW2
MOTOR
RX
RV
CC
SUC P
RV
4
Acc 2 – Dip 4
Acc 2 – Dip 5
AXB BOARD
Blue
Black
P11
AUXILIARY
HEAT CT
Black(103)
ALG
10DC 1 1
GND 2 2
PWM 3 3
NA 4 4
5
NOTE: 9
Black(104)
VARIABLE SPEED PUMP
LOW VOLTAGE
Brown
4
Red
208V
SW1
Home
Automation
3
Black
Violet(14)
Smart Grid
Analog Output 0-10VDC
T
Future Use
Orange
2
Blue
240V
T
Modbus Add. ID
Future Use
Future Use
SGI P3 C S +5
LOOP
SEE DETAIL
Orange
1
Unit Power
208-230/60/1
Accessory 2 Output
24V
SCT
VARIABLE
SPEED PUMP
LOW VOLTAGE
Black
NOTE: 8
P18
Pump Slave
Input/Output
Black
12 15 10 16 1 3
P2
PERFORMANCE
OPTION
White
G
Dehumidification Output
R
G
PWM
CFM
C1
C2
(Aurora Expansion Board)
P1
White(128)
White
P5
CT1
CT2
4 3 2 1
AXB™
EWT
White(129)
3
PS
Green(107)
K2
K3
FLOW
Purple(130)
T
K1
P16
T
Black(2)
LWT
Purple(131)
Orange(105)
1
NOTE 1
Status
G
Brown(106)
2
Gray/White(4)
LAT
Gray(136)
Gray(135)
FLOW METER
GND 3 3 Green(134)
OUT 2 2 White(133)
5DC 4 4 Brown(132)
NOTE 7
L1
COM
DISCH
COM
L2
LLT
Brown(126)
BLOWER
CURRENT
TRANSDUCER
(CT)
T1
Black(3)
Brown(127)
L1 and L2 on
VS Drive
CC
K5
K6
NO
L1
R
C
P14
5A Circuit Breaker
See Figure 1 for
DHW wiring.
5A Circuit Breaker
L1
208-230/60/1
T
Red
Circuit Breaker
G
1 C
Variable
Speed
Pump
2
208-230/60/1
PB1
2
3
Pump
1
2
L1 L2
Ext Pump
1/2 hp Total
97P842-01A
32
To P2 on
Electric Heat
Board
7 SERIES 700A11 INSTALLATION MANUAL
Wiring Schematics cont.
Aurora Variable Speed cont.
With optional EA Series 20kW Auxiliary Electric Heat Shown
208-230/60/1
208-230/60/1
Note 2
Circuit 2
L2
G
1 - Use copper or aluminum conductors.
2 - Use manufacturer’s part number 19P592-01 (jumper
bar assembly) when single source power is required.
3 – When Auxiliary Heat is installed the BLK/WHT
wire from CC-L1 to PB2-2 and the GRY/WHT wire
from CC-L2 to PB2-1 must be removed (located in
the heat pump control box).
4 – Jumpers wires are Factory Installed, and are
required for auxiliary heat operation.
5 – Low voltage wiring CLASS 2.
Circuit 1
L1
L2
L1
G
P9
1
2
3
5
Brown
4
Orange
Blue
Yellow
Violet
Gray
Yellow
Gray
Gray
EHC1
Gray
HE1
Yellow
TS1
Yellow
HE3
Pink
Black
Pink
EHC2
Black
Green
Black
Black
HE2
Pink
TS2
Pink
HE4
1
2
3
4
5
TS4
P11
Connects to variable
speed ECM motor only
ER1
Gray
Gray
G
Place auxiliary heat schematic from kit here
NO
EHC1
Legend
ER2
Factory Low voltage wiring
Factory Line voltage wiring
Field low voltage wiring
Field line voltage wiring
Optional block
DC Voltage PCB traces
Internal junction
Quick connect terminal
TS
L1
TS3
Thermal Limit Switch
G Light emitting diode - Green
EHC
EHR
EHC
1 2 3
P
Black
Black
G
208-230V Relay coil
NO
24VDC Relay coil
ER3
Electric Heat Contactor
Yellow
Yellow
EHC2
NO
G
Polarized connector
Field wire lug
PB - Power block
Ground
ER4
HE - Heater element
Pink
Pink
N.O., N.C.
G
NO
Breaker
ER1 to ER4 - Aux heat stage relays
EA Series PCB
P2
C
1
2
3
DO NOT REMOVE JUMPER WIRES
PLACE AUXILIARY HEAT SCHEMATIC ON UNIT SCHEMATIC
4
C
1
2
3
P1
4
Note 4
CO C EH1 C EH2 P3
Condensate
Figure 1:
Optional Internal
Hot Water
Generation Pump
Wiring Schematic
Connects to L2
and NO on
AXB Board
K6 Relay
Notes
COM
NO
L2
Blue(137)
DHW
Pump
Purple
Cabinet
HW
Switch
Blue(138)
P3 on Aurora ABC Board
3
1
Communicating Thermostat
Dual Fuel Wiring Diagram
Using Field Installed Relay
2
To Fossil Fuel
Furnace W input
R from Fossil
Fuel Furnace
1 - Switch blue and red wires for 208V operation.
2 - The blk/wh and gray/wh wires are removed when Aux Heat is installed
3 - Use manufacturer’s part number 19P592-01 (jumper bar assembly)
when single source power is required.
4 – Variable speed pump low voltage harness provided with Variable Speed Flow Center.
5 – Low voltage wiring CLASS 2.
6 - Wires provided for Auxiliary Heat low voltage control. Wires are secured at blower.
7 – When Auxiliary Heat is field installed the harness will then be connected to
the auxiliary heat unit. The auxiliary heat unit will then power the blower. Refer to
EAS/EAM/EAL Auxiliary Heat kit installation instructions.
8 – Brown blower power wire routed through Current Transducer two times.
9 – Field Connected: Refer to Installation Manual and Auxiliary Heat Instructions for
Current Transducer installation.
10 – Communication cable routed through Ferrite Toroid four times.
11 – Compressor power cable routed through Ferrite Toroid three times.
12 – Variable speed pump power wires to connect the pump to L1 and L2 on the AXB board
are provided with Variable Speed Flow Center.
13 - Field installed SPST relay required for dual fuel installation.
14 - Wiring harness supplied with valve.
Note 13: Field installed SPST dual fuel relay
(Required for dual fuel installation)
EH1
ABC
Board
24VDC
C
97P842-01A
33
7 SERIES 700A11 INSTALLATION MANUAL
Wiring Schematics cont.
N/A
4
Black
2 COM
3 OUT
1 5 VDC
Blue
R 4
A- 3
B+ 2
C 1
EEV2
Master
C 1
(-) 2
(+) 3
NOTE 10
RS485 EXP
B+
(+)
(-)
R
C
Green
White
Red
Black
Metal
Flexible
Conduit
G
Danfoss
Variable Speed
Drive
1 2
L1 L2
NOTE 11
Ferrite Toroid
T1 T2 T3
1 2 3
B 1
COM 2
O 3
RLY-1
3
4
5 VDC
N/A
COM 1
OUT 2
P-C
5 VDC 3
N/A 4
P-O
COM 1
OUT 2
1
2
+
S-D
-
1
2
+
-
Brown
N/A
Black
2 COM
3 OUT
1 5 VDC
Blue
Brown
Green
Red
S-AUX
Red
Black
Red
Red
Black
Black
T1
Circuit Breaker
Red
1
2
T2 CC
L1
Black
Circuit Breaker
Blue
+
-
Red
Black
S-Ambient
White
Black
Blue
Black
T
White
Black
L2
G
T
Unit Power
208-230/60/1
Suction Pressure Discharge Pressure
(Red Plug)
(Green Plug)
T
Entering
Compressor Water Temp Discharge
Ambient
Line Temp
EWT
4
Aurora Variable Speed Drive/EEV Wiring
Ferrite Toroid
(+)
ABC
5VAC
C
(-)
R
R
(-)
C
(+)
ABC P6
To Aurora Board
AXB P9
To AXB Board
EEV 1
MASTER
EEV 2
EXT. FAN
S_AMBIENT
SW1
S_AUX
S_D
P_O
P_C
AXB™
RLY 1
L1 POWER TO
L2 VS DRIVE
VARIABLE SPEED
DRIVE END VIEWS
LAT
EEV
COMM
NOT
USED
NOT
USED
T3
POWER TO
COMPRESSOR T2
T1
SUCTION
TEMP
EEV
COIL
EEV CONTROL BOARD
97P842-01B
34
7 SERIES 700A11 INSTALLATION MANUAL
Wiring Schematics cont.
Aurora Variable Speed Drive/EEV Wiring cont.
Bipolar Stepper Motor
Black
Green
Y2
5
Gray
3
4
Black
Yellow
3
12 VDC
X1
X2
Y1
Y2
4
5
1
2
Factory Low voltage wiring
Factory Line voltage wiring
Field low voltage wiring
Field line voltage wiring
Optional block
DC Voltage PCB traces
Junction
Quick connect terminal
Thermistor
T
Light emitting diode - Green
G
Relay coil
Capacitor w/ bleed resistor
Switch - Condensate overflow
Wire nut
Switch - High pressure
Field wire lug
L1
Switch - Low pressure
EEV Output
KM9
ck
1
2
GND 1
S2 2
Leaving Air Temp
(LAT)
KM3
T2
Suction Temp
KM2
Blue
Power
KM4
T1
Orange
GND 1
S2 2
C
B+
AR
Red Connector (4 Pin)
T3
Red
3
4
1
2
Yellow
Black
Black
Black
Black
Orange
Black
Orange
Red
T
Black
Yellow
VS Compressor
Legend
T
+
X1
X2
Y1
Line Temp Air Temp
Ground
Relay ContactsN.O., N.C.
P
2
3
1
Polarized connector
Fuse
Danfoss EEV
Control
Blue
CC CO K5 K6 CR3 CR4 CS F1 and F2 HE HP ER1 to ER4 LP -
Current Transducer (CT)
Color identification tape on wire.
Compressor Contactor
Condensate overflow sensor
DHW pump relay
Loop pump relay
PSC Fan Speed Relay
PSC Fan Power Relay
Compressor Solenoid
Fuses
Heater element
High pressure switch
Aux heat stage relays
Low pressure switch
PB1, PB2 PS RV SW1 SW1 SW2 -
Power blocks
Power strip
Reversing Valve coil
DIP package 5 position AXB
TEST MODE ABC Board
DIP package 8 position ABC Board
TS HWL SC SR WCL -
Thermal limit switch
Hot water limit sensor
Start Contactor
Start Relay
Water Coil Limit Sensor
Aurora LED Flash Codes
Slow Flash
1 second on and 1 second off
Fast Flash
100 milliseconds on and 100 milliseconds off
Flash Code
100 milliseconds on and 400 milliseconds off with a 2 second pause before repeating
Random Start Delay (Alternating Colors)
FP1 – 15oF/30oF
On
1
R
FP2 – 15oF/30oF
2
P13
RV – B/O
3
ACC – Dip 4
4
ACC – Dip 5
5
CC – Dual/Single
6
Fault
LED3
G
SW1 Test
L – Pulse/Continuous
7
Reheat/Normal
8
Status
P3
AURORA BASE
CONTROL™
CC – K2
CC Hi – K3
Fan – K4
Com1
G
(+)
(-)
R
RS485 NET
Com2
G
Acc – K6
P9
(+)
(-)
R
C
P8
JW2 - Alarm
CC
EH2
C
EH1
C
CO
N/A
C
P11
Alarm – K5
F
RS 485
P7
Factory Use
Factory
W
DH
W
DH
Y2
G
Y1
O/B
R
LO
G
C
C
Factory Fan Connection
C
CC2
Config
P6
CC2
P5
EH1
Y
SW2
RV – K1
G
LO
HI
CCG
CC
FG
F
R
LED2
RS485 Exp
P4
Factory
Off
LED1
ECM PWM
Factory
HP
HP
LP
LP
FP2
FP2
FP1
FP1
REV
REV
C
PWM
CFM
Fault LED (LED 1, Red)
Y2
Y1
G
C
R
LO
O/B
C
Field Connections
P1
ACC nc
ACC c
ACC no
ALG
LS
ES
ALM
Field Connections
P2
3A-Fuse
Y1
R
Normal Mode
OFF
Status LED (LED1, Green)
Fast Flash
Input Fault Lockout
Flash Code 1
Configuration LED (LED 2, Yellow)
Fast Flash
High Pressure Lockout
Flash Code 2
Fault LED (LED 3, Red)
Fast Flash
Low Pressure Lockout
Flash Code 3
Freeze Detection- FP2
Flash Code 4
No Software Overide
OFF
Freeze Detection - FP1
Flash Code 5
DIP Switch Overide
Slow Flash
Reserved
Flash Code 6
Condensate Overflow Lockout
Flash Code 7
Normal Mode
Over/Under Voltage Shutdown
Flash Code 8
Control is Non - Functional
OFF
Future Use
Flash Code 9
Test Mode
Slow Flash
Compressor Monitoring
Flash Code 10
Lockout Active
Fast Flash
Fault- FP1 and FP2 Sensor Error
Flash Code 11
Dehumidification Mode
Future Use
Flash Code 12
Future Use
Flash Code 3
Non-Critical AXB Sensor Error
Flash Code 13
Future Use
Flash Code 4
Critical AXB Sensor Error
Flash Code 14
Load Shed
Flash Code 5
Alarm - Hot Water
Flash Code 15
ESD
Fault Variable Speed Pump
Flash Code 16
Future Use
Future Use
Flash Code 17
Configuration LED (LED 2, Yellow)
Status LED (LED 3, Green)
Flash Code 2
Flash Code 6
Flash Code 7
Fault LED (LED 1, Red) Cont.
Non-Critical Communication Error
Flash Code 18
Safe Mode - Ambient Temperature Sensor
Fault - Critical Communication Error
Flash Code 19
Fault - Discharge Temperature Sensor
Flash Code 51
Alarm - Low Loop Pressure
Flash Code 21
Fault - Suction Pressure Sensor
Flash Code 52
Flash Code 49
Fault - Communication ECM Fan Motor Error Flash Code 22
Fault - Condensing Pressure Sensor
Alarm - Home Automation 1
Flash Code 23
Fault - Low Supply Voltage
Flash Code 54
Alarm - Home Automation 2
Flash Code 24
Fault - Compressor Out of Envelope
Flash Code 55
Flash Code 53
Fault - EEV Error
Flash Code 25
Derate - Drive Temperature
Flash Code 41
Fault - Over/Under Voltage
Flash Code 57
Derate - High Discharge Temperature
Flash Code 42
Fault - High Drive Temperature
Flash Code 58
Derate - Low Suction Temperature
Flash Code 43
Fault - Drive Internal Error MOC/AOC
Flash Code 59
Derate - Low Condensing Pressure
Flash Code 44
Fault - Multiple Safe Modes
Derate - High Condensing Pressure
Flash Code 45
Fault - Loss of Charge
Flash Code 71
Derate - Outer Power Limit
Flash Code 46
Safe Mode - Suction Temperature Sensor
Flash Code 72
Safe Mode - EEV (Indoor) Communication
Flash Code 47
Safe Mode - LAT Temperature Sensor
Flash Code 73
Safe Mode - EEV (Outdoor) Communication
Flash Code 48
Safe Mode - Max Operating Pressure
Flash Code 74
SW1-4
ON
OFF
ON
OFF
SW1-5
ON
ON
OFF
OFF
Fault - Over Current
Flash Code 56
Flash Code 61
AXB Accessory 2 DIP Seƫngs
DESCRIPTION
Cycles with Blower
Cycles with CC Įrst stage compressor or compressor spd 1-12
Cycles with CC2 second stage of compressor or comp spd 7-12
Cycles with DH from ABC board
ABC SW2 Accessory Relay
DESCRIPTION
SW2-4
Cycle with Blower
ON
Cycle with Compressor
OFF
Water Valve Slow Opening
ON
Cycle with Comm. T-stat Hum Cmd
OFF
R
ON
SW2-5
ON
OFF
OFF
ON
97P842-01B
35
7 SERIES 700A11 INSTALLATION MANUAL
Unit Startup
2. Aurora Setup Screen
a. ECM Setup for Heating Airflow – select G, low,
high and aux blower speeds as appropriate for the
unit and electric heat.
b. Cooling Airflow % – sets the cooling airflow % from
heating airflow. Factory setting is -15%
c. AXB Setup
i. DHW Enable – Ensure air is purged from
HW system before enabling (remember
the HW switch on the front cabinet)
ii. DHW Setpoint – 130 °F is the default
but can be changed from 100 to 140 °F
iii. 7 Series Variable Speed Pump Setup and
Modulating Water Valve Setup – Can be
setup to a range between 5% and 100%.
Defaults are 50% and 100%.
- From the Main Menu of the AID Tool go
to AXB Setup and select “Yes” at the
bottom of the screen to Make Changes
- Set VS Pump Control to MIN
- The pump(s) or water valve should
begin to operate and flow rate is visible
on this screen, it may take several
seconds for flow to stabilize. Adjust the
minimum % until the minimum flow rate
is achieved.
- Go back to Set VS Pump Control and
select MAX.
- The pump(s) or water valve should
begin to operate and flow rate is visible
on this screen, it may take several
seconds for flow to stabilize. Adjust the
maximum % until the maximum flow
rate is achieved.
- Press Enter.
d. Sensor Kit Setup
i. Brine Selection – for HE/HR
capacity calculation
ii. Flow Meter – activates the flow meter
iii. Select blower energy – PSC or
ECM/5-Speed ECM
iv. Activate energy option
v. Blower and Aux heat current
sensor activation
vi. Line Voltage calibration – Voltmeter
required to calibrate line voltage during
heating or cooling. Refer to Line Voltage
Calibration in this manual for more details.
e. Smart Grid Setup – Select action option for utility
received On Peak signal
f. Home Automation 1 and 2 Setup – Select type of
sensor for two home automation inputs.
Before Powering Unit, Check the Following:
NOTE: Remove and discard the compressor hold down
shipping bolt located at the front of the compressor
mounting bracket.
•
Black/white and gray/white wires in unit control
box have been removed if auxiliary heat has been
installed.
•
Dip switches are set correctly.
•
Transformer switched to 208V if applicable.
•
High voltage is correct and matches nameplate.
•
Fuses, breakers and wire size correct.
•
Low voltage wiring complete.
•
Piping completed and water system cleaned and
flushed.
•
Air is purged from closed loop system.
•
Isolation valves are open, water control valves or loop
pumps wired.
•
Condensate line open and correctly pitched.
•
•
Hot water generator pump switch is “OFF” unless
piping is completed and air has been purged.
•
Blower rotates freely.
•
Blower speed is correct.
•
Air filter/cleaner is clean and in position.
•
Variable speed drive filter is clean and in place.
•
Service/access panels are in place.
•
Return air temperature is between 50-80°F heating
and 60-95°F cooling.
•
Check air coil cleanliness to ensure optimum
performance. Clean as needed according to
maintenance guidelines. To obtain maximum
performance the air coil should be cleaned before
startup. A 10-percent solution of dishwasher
detergent and water is recommended for both sides
of coil, a thorough water rinse should follow.
Powering The Controls
Initial Configuration of the Unit
Before operating the unit, apply power and complete
the following Aurora Startup procedure for the controls
configuration. An AID Tool is required for setup, configuration,
and troubleshooting on the 7 Series Variable Speed system.
AID Tool version 2.04 or greater is preferred.
1. Configure Aurora Screen
a. Confirm AXB is added and communicating.
b. Confirm AOC is added and communicating.
c. Confirm MOC is added and communicating.
d. Confirm EEV2 is added and communicating.
e. Confirm IntelliZone2 is added and communicating
if installed. Set zoning system to OFF.
f. Confirm communicating thermostat is added
and communicating if IntelliZone2 is not installed.
Set thermostat mode to OFF.
NOTE: The AOC and MOC are the two boards that
comprise the VS drive.
36
7 SERIES 700A11 INSTALLATION MANUAL
Unit Startup cont.
(FP1). These sensors allow the measurement of discharge
and suction pressures, suction and liquid line temperatures
as well as superheat and subcooling. This information will
only be displayed on the AID Tool. Ensure the Refrigerant
Monitoring has been setup by accessing the ‘Sensor Kit
Setup’ in the AID Tool and complete the following:
Configuring the Sensor Kits
Configuring the Sensor kits
The Aurora Advanced Control allows Refrigeration, Energy,
and Performance Monitoring sensor kits. These kits can be
factory or field installed. The following description is for
field activation of a factory installation of the sensor kits.
Once sensors are installed for discharge pressure, suction
pressure, suction, liquid line cooling, liquid line heating, and
leaving air temperature no further setup is required.
a. Turn on unit in Heating or Cooling.
b. Use the AID Tool to view the refrigerant
performance in the ‘Refrigerant Monitor’ screen.
c. Refrigerant monitoring can be read on any of the
following components:
i. AID Tool – instantaneous information only
ii. WF Web Portal via AWL device
connected to Aurora
Energy Monitoring
(Standard Sensor Kit Variable Speed Models)
The Energy Monitoring Kit includes two current transducers
(fan and electric heat) added to the existing compressor
drive sensor so that the complete power usage of the
heat pump can be measured. The AID Tool provides
configuration detail for the type of blower motor and a line
voltage calibration procedure to improve the accuracy. This
information can be displayed on the AID Tool or selected
communicating thermostats. The TPCM32U04A will display
instantaneous energy use while the color touchscreen
TPCC32U01 will in addition display a 13 month history
in graph form. Ensure the Energy Kit has been enabled
by accessing the ‘Sensor Kit Setup’ in the AID Tool and
complete the following:
a. Select ‘Blower Energy’ – PSC or ECM/5-Speed ECM
b. Activate ‘Energy Option’ to activate the sensors on
for compressor (2), blower and aux heat current sensor.
c. Select ‘Pump’ option of FC1, FC2, VS Pump, VS +
26-99, or open loop. This selects the pump watts
used in the calculation. Pump watts are not
measured but estimated.
d. Line Voltage Calibration – Voltmeter required to
calibrate line voltage during heating or cooling.
i. Turn on Unit in Heating or Cooling .
ii. Use multimeter at L1 and L2 to measure
line voltage
iii. In the Sensor Kit Setup screen adjust the
‘Base Voltage’ to the nearest value to that
is measured
iv. Then use the ‘Fine Adjust’ to select the
exact voltage being measured at L1 and L2.
v. Exit ‘Sensor Setup’ Screen
e. Energy monitoring can be read on any of the
following components:
i. AID Tool – instantaneous information only
ii. TPCM32U04A Communicating
Thermostat (B/W) - instantaneous
information only
iii. TPCC32U01 Color Touchscreen
Thermostat – Both Instantaneously and
historical (13 months)
iv. WaterFurnace Web Portal via AWL
device connected to Aurora
Performance Monitoring
(Optional Sensor Kit)
The optional Performance Monitoring Kit includes three
temperature sensors, entering and leaving water, leaving air
temperature and a water flow rate sensor. With this kit heat
of extraction and rejection will be calculated. This requires
configuration using the AID Tool for selection of water or
antifreeze. Ensure the Performance Kit has been enabled
by accessing the ‘Sensor Kit Setup’ in the AID Tool and
complete the following:
a. Select ‘Brine’ – and then choose Water or
Antifreeze for the proper factor
b. Activate ‘Flowmeter’ to activate the flow sensor
select the appropriate 3/4 in., 1 in., or none (1 in. is
standard on variable speed units).
c. Exit ‘Sensor Kit Setup’ screen.
i. Enter the AXB Setup Screen and turn the
VS Pump Control ON
ii. Then set the VS Pump Min % to achieve
at least 2.5 gpm per ton for part load
operation.
iii. Then set the VS Pump Max % to achieve
at least 3.0 gpm per ton for full load
operation.
d. Turn on unit in Heating or Cooling.
e. Use the AID Tool to view the performance in the
‘Performance Monitor’ screen.
f. Performance monitoring can be read on any of the
following components:
i. AID Tool – instantaneous information only
ii. WaterFurnace Web Portal via AWL
device connected to Aurora
Refrigerant Monitoring
(Standard on Variable Speed Models)
The Refrigerant Monitoring Kit includes two pressure
transducers, and three temperature sensors, heating liquid
line, suction temperature, and existing cooling liquid line
37
7 SERIES 700A11 INSTALLATION MANUAL
Unit Startup cont.
10. Initiate a control signal to place the unit in the
heating mode. Heating set point must be set above
room temperature.
11. First stage heating will energize after a time delay.
12. Check the temperature of both the supply and discharge
water (see the Unit Operating Parameters tables).
13. Check for an air temperature rise of 12°F to 35°F across
the air coil (heating compressor speed 12), depending
on the fan speed and entering water temperature.
14. If auxiliary electric heaters are installed, increase the
heating setpoint until the electric heat banks are
sequenced on (must get to compressor speed 12 before
auxiliary heat enables). All stages of the auxiliary heater
should be sequenced on when the thermostat is in the
Emergency Heat mode. Check amperage of each element.
15. Adjust the heating setpoint below room temperature
and verify that the compressor and water valve or loop
pumps deactivate.
16. During all testing, check for excessive vibration, noise or
water leaks. Correct or repair as required.
17. Set system to desired normal operating mode and set
temperature to maintain desired comfort level.
18. Instruct the owner/operator in the proper operation of
the thermostat and system maintenance.
Startup Steps
NOTE: Complete the Equipment Startup/Commissioning
Check Sheet during this procedure. Refer to thermostat
operating instructions and complete the startup procedure.
Verify that the compressor shipping bolt has been removed.
1. Initiate a control signal to energize the blower motor.
Check blower operation through the AID Tool.
2. Initiate a control signal to place the unit in the
cooling mode. Cooling setpoint must be set below
room temperature.
3. First stage cooling will energize after a time delay.
4. Be sure that the compressor and water control valve or
loop pump(s) are activated.
5. Verify that the water flow rate is correct by measuring the
pressure drop through the heat exchanger using the P/T
plugs and comparing to unit performance data in catalog
or view on the AID Tool if Performance Kit is installed.
6. Check the temperature of both the supply and discharge
water (see the Unit Operating Parameters tables).
7. Check for an air temperature drop of 15°F to 25°F across
the air coil (cooling compressor speed 9), depending on
the blower speed and entering water temperature.
8. Decrease the cooling set point several degrees and
verify high-speed blower operation.
9. Adjust the cooling setpoint above the room temperature
and verify that the compressor and water valve or loop
pumps deactivate.
NOTE: Be certain to fill out and forward all warranty
registration papers.
Pressure Drop
Thermistor Resistance
Pressure Drop (psi)
Model
36
48
60
30° F
50° F
70°
90° F
110° F
11.5
3.40
3.20
3.00
2.80
2.60
9.0
2.70
2.60
2.40
2.20
2.10
7.0
1.65
1.55
1.45
1.35
1.25
5.5
1.10
1.00
0.90
0.85
0.75
4.5
0.68
0.64
0.60
0.55
0.51
13.5
4.60
4.40
4.10
3.80
3.50
10.5
2.90
2.70
2.50
2.30
2.20
7.5
1.70
1.60
1.50
1.40
1.30
6.0
1.20
1.10
1.00
0.96
0.91
4.0
0.62
0.61
0.60
0.58
0.56
17.0
6.40
6.00
5.60
5.20
4.80
13.5
4.10
3.80
3.60
3.30
3.10
9.5
2.20
2.10
2.00
1.80
1.70
7.5
1.70
1.60
1.50
1.40
1.30
5.0
0.68
0.62
0.58
0.55
Thermistor Resistance (1k Ohm)
for compressor discharge line,
suction line, LAT, compressor
ambient and EWT
Thermistor
Thermistor
Thermistor
Resistance
Temperature
Resistance
(Ohms)
(°F)
(Ohms)
75757-70117
20
974.4-973.4
57392-53234
25
985.4-984.4
43865-40771
30
996.1-995.1
33809-31487
35
1007.0-1006.0
26269-24513
40
1017.8-1016.8
20570-19230
45
1028.6-1027.6
16226-15196
50
1039.5-1038.5
12889-12093
55
1050.2-1049.2
10310-9688
60
1061.2-1060.2
8300-7812
65
1072.9-1071.9
6723-6337
70
1082.7-1081.7
5480-5172
75
1093.4-1092.4
4490-4246
80
1103.0-1102.0
3700-3504
85
1115.5-1114.5
3067-2907
90
1126.2-1125.2
2554-2424
95
1136.6-1135.6
2149-2019
100
1147.2-1146.2
105
1158.1-1157.1
4/24/12
110
1168.8-1167.8
115
1179.4-1178.4
120
1190.1-1189.1
125
1200.3-1199.3
130
1212.2-1211.2
4/24/12
Thermistor Resistance (10k Ohm)
for FP1, FP2, HWL, LWT and LLT
(EWT with Performance Option)
gpm
Thermistor
Temperature
(°F)
5
14
23
32
41
50
59
68
77
86
95
104
113
122
131
140
149
0.53
6/29/12
38
7 SERIES 700A11 INSTALLATION MANUAL
Compressor Resistance
Model
Compressor Model
No.
036
048
060
VRJ028UKNP6
VRJ035UKNP6
VRJ044UKNP6
Winding Resistance
208-230/60/1
0.255
0.210
0.210
4/23/12
VRJ scroll compressors are equipped with an IPM (permanent magnet motor). Winding resistance is the resistance between indicated
terminal pins at 77˚F (Resistance value + 7%). Winding resistance is generally low and it requires adapted tools for precise measurement.
Use a digital ohm-meter capable of connecting a 4 wire probe. Use the 4 Wire Kelvin method and measure resistances under stabilized
ambient temperature. Winding resistance varies strongly with winding temperature; If the compressor is stabilized at a different value than
77˚F, the measured resistance must be corrected with the following formula:
Rtamb = R77˚F a + tamb
a + t77˚F
t77˚F : reference temperature = 77˚F
t amb : temperature during measurement (˚F)
R77˚F : winding resistance at 77˚F
Rtamb : winding resistance at tamb
a : Coefficient a = 390
Refrigerant Circuit Guideline
Head
Pressure
Low
High
Suction
Pressure
Low
High
Compressor
Amp Draw
Low
High
Low Air Flow Heating
Low Air Flow Cooling
Low Water Flow Heating
Low Water Flow Cooling
High
Low
Low/Normal
High
High
Low
Low/Normal
High
High Air Flow Heating
High Air Flow Cooling
High Water Flow Heating
High Water Flow Cooling
Low
Low
Normal
Low
Low Indoor Air Temperature Heating
Low Indoor Air Temperature Cooling
High Indoor Air Temperature Heating
High Indoor Air Temperature Cooling
Symptom
Air Temp.
Water Temp.
Differential
Differential
Low
Low
Normal/Low
Normal
Superheat
Subcooling
High
Normal
Low
High
High
Low
Low
High
High/Normal
Low/Normal
Low
High
Low
High
High
Low
High
High
Low
Low
Low
Low
High
High
Low
High
Low
Low
Low
Normal
Normal
Low
Low
High
High
Low
High
Low
Normal
High
Low
Low
Normal
Normal
Low
Normal
Low
Low
Low
Low
High
High
Low
Low
High
High
Low
Low
High
High
Normal
Low
Low
Low
Normal/High
Low
Normal
High
Restricted EEV (Check Service Advisory)
Insufficient Compressor (Possible Bad Valves)
High
Low
Low
High
Normal/Low
Low
High
High
High
Normal/High
Low
Low
Low
Low
Scaled Coaxial Heat Exchanger Heating
Scaled Coaxial Heat Exchanger Cooling
Low
High
Low
High
Low
High
Normal/Low
Normal/Low
High
Low
Low
Low
Low
Low
Under Charged System (Possible Leak)
Over Charged System
Restricted Filter Drier
Normal
High
Normal/Low
High
Normal/High Normal/Low
High
Low
Check temperature difference (delta T) across filter drier.
6/1/12
Heat of Extraction/Rejection
Model
036
Full Load
048
Full Load
060
Full Load
GPM
5.5
8.0
11.5
6.5
10.0
13.5
8.5
13.0
17.0
30°F
26.4
26.7
27.5
32.4
32.6
33.7
40.3
40.6
42.0
Heat of Extraction (MBtuh)
50°F
70°F
36.6
46.2
37.7
47.8
38.5
49.7
44.6
54.9
46.0
57.9
47.0
60.3
54.7
70.7
56.4
74.2
57.6
77.3
90°F
54.5
57.6
58.6
68.6
72.6
73.7
85.9
93.1
94.4
Note: operation not recommended in shaded areas.
GPM
4.5
7.0
9.0
5.5
8.0
10.5
6.5
10.0
13.5
30°F
42.6
42.3
42.6
56.6
56.1
56.6
76.0
75.5
76.0
Heat of Rejection (MBtuh)
50°F
70°F
90°F
49.4
43.1
43.4
49.3
47.6
43.3
49.5
47.4
43.4
63.8
56.2
54.7
63.7
60.1
54.5
63.9
59.8
54.6
78.7
75.5
70.5
78.5
75.2
70.2
78.7
74.9
70.3
110°F
41.4
41.2
41.2
54.1
53.9
53.9
66.0
65.7
65.7
1/8/2015
39
7 SERIES 700A11 INSTALLATION MANUAL
Operating Parameters
Model 060 - Comp Speed 9 (1800 cfm)
Cooling -- No Hot Water Generation
Entering Water
Temp °F
Water Flow
30
50
70
90
110
13.5
13.5
13.5
13.5
13.5
Suction Pressure
psig
122-127
138-143
143-148
147-152
149-154
Discharge
Pressure psig
162-172
215-225
280-290
357-367
450-460
Superheat
Subcooling
20-24
6-10
6-10
6-10
6-10
5-10
6-11
8-12
11-15
15-19
Water Temp
Rise °F
8-12
8-12
8-12
8-12
8-12
Air Temp Drop
°F DB
19-25
19-25
19-25
17-22
17-22
Water Temp
Drop °F
4-8
4-8
6-10
8-12
Air Temp Rise
°F DB
20-26
24-30
32-38
39-45
Water Temp
Rise °F
8-13
8-13
8-13
7-12
7-12
Air Temp Drop
°F DB
19-25
19-25
18-24
17-23
17-23
Water Temp
Drop °F
4-8
5-9
8-12
9-13
Air Temp Rise
°F DB
20-25
28-33
34-39
31-36
Water Temp
Rise °F
6-10
6-10
6-10
6-10
5-9
Air Temp Drop
°F DB
15-20
20-25
20-25
18-23
16-21
Water Temp
Drop °F
3-7
4-9
4-9
7-11
Air Temp Rise
°F DB
17-22
23-28
30-35
35-40
5/23/13
Model 060 - Comp Speed 12 (2200 cfm)
Heating - No Hot Water Generation
Entering Water
Temp °F
Water Flow
30
50
70
90
17.0
17.0
17.0
17.0
Suction Pressure
psig
80-85
111-116
153-158
188-193
Discharge
Pressure psig
345-355
350-360
395-405
440-450
Superheat
Subcooling
6-10
6-10
6-10
8-12
15-20
10-15
13-18
18-23
Model 048 - Comp Speed 9 (1400 cfm)
Cooling -- No Hot Water Generation
Entering Water
Temp °F
Water Flow
30
50
70
90
110
10.5
10.5
10.5
10.5
10.5
Suction Pressure
psig
123-128
140-145
142-147
143-148
145-150
Discharge
Pressure psig
150-160
190-200
260-270
343-348
440-450
Superheat
Subcooling
17-22
10-14
10-14
10-14
10-14
9-14
4-9
6-11
8-13
10-15
Model 048 - Comp Speed 12 (1800 cfm)
Heating - No Hot Water Generation
Entering Water
Temp °F
Water Flow
30
50
70
90
13.5
13.5
13.5
13.5
Suction Pressure
psig
75-80
108-113
145-150
183-188
Discharge
Pressure psig
321-331
345-355
400-410
450-460
Superheat
Subcooling
6-10
6-10
7-12
11-16
20-25
21-26
22-27
24-29
Model 036 - Comp Speed 9 (1300 cfm)
Cooling -- No Hot Water Generation
Entering Water
Temp °F
Water Flow
30
50
70
90
110
9
9
9
9
9
Suction Pressure
psig
114-119
135-140
142-148
147-152
153-158
Discharge
Pressure psig
142-152
198-208
268-275
345-355
445-455
Superheat
Subcooling
17-25
5-10
5-10
5-10
5-10
8-13
5-10
5-10
9-14
9-14
Model 036 - Comp Speed 12 (1500 cfm)
Heating - No Hot Water Generation
Entering Water
Temp °F
Water Flow
30
50
70
90
11.5
11.5
11.5
11.5
Suction Pressure
psig
80-85
115-120
158-163
189-194
Discharge
Pressure psig
288-298
315-325
345-355
425-435
40
Superheat
Subcooling
6-10
6-10
5-9
13-18
6-11
6-11
4-9
5-10
7 SERIES 700A11 INSTALLATION MANUAL
Reference Calculations
Heating Calculations:
HE
LWT = EWT gpm x 500
LAT = EAT +
HC
cfm x 1.08
Legend
Abbreviations and Definitions
Cooling Calculations:
LWT = EWT +
HR
gpm x 500
LAT (DB) = EAT (DB) -
cfm
EWT
gpm
WPD
EAT
HC
TC
SC
kW
HR
HE
HWC
EER
=
=
=
=
=
=
=
=
=
=
=
=
=
=
COP =
=
LWT =
LAT =
TH
=
LC
=
S/T =
SC
cfm x 1.08
LC = TC - SC
TH = HC + HW
S/T =
SC
TC
airflow, cubic feet/minute
entering water temperature, Fahrenheit
water flow in gallons/minute
water pressure drop, psi and feet of water
entering air temperature, Fahrenheit (dry bulb/wet bulb)
air heating capacity, MBtu/h
total cooling capacity, MBtu/h
sensible cooling capacity, MBtu/h
total power unit input, kilowatts
total heat of rejection, MBtu/h
total heat of extraction, MBtu/h
hot water generator capacity, MBtu/h
Energy Efficient Ratio
Btu output/Watt input
Coefficient of Performance
Btu output/Btu input
leaving water temperature, °F
leaving air temperature, °F
total heating capacity, MBtu/h
latent cooling capacity, MBtu/h
sensible to total cooling ratio
Troubleshooting
Aurora Control System
Refrigerant Systems
NOTE: Refer to the Aurora Base Control Application and
Troubleshooting Guide and the Instruction Guide: Aurora
Interface and Diagnostics (AID) Tool for additional information.
Refrigerant pressures are monitored by the control
system; to maintain sealed circuit integrity, do not install
service gauges unless pressure sensor is suspected to be
inoperative. Compare the change in temperature on the
air side as well as the water side to the Unit Operating
Parameters tables. If the unit’s performance is not within
the ranges listed, make sure the airflow and water flow are
correct. Check superheat and subcooling with an AID Tool. If
superheat and subcooling are outside recommended ranges,
an adjustment to the refrigerant charge may be necessary.
To check the unit control board for proper operation:
1.
General Check
• If any new device was installed, or any wiring
was changed, check the connections to ensure
the wiring is correct, and all the wires are in
good condition.
• Verify all the plugs are securely connected and in
good condition.
• Check the DIP switch (SW2) positions are correct.
• Measure 24 VAC between R and C. (The actual
reading may be from 18 to 30 VAC). Check the
incoming power and the power transformer if
the R and C voltage reading is not correct.
2. No LEDs are On
• Check 24 VAC on board.
• Check the 3 amp fuse. Replace the fuse if needed.
• Verify transformer circuit breaker has not tripped
if no low voltage is present.
• Disconnect the thermostat connection P1.
• Replace the Aurora base control board.
NOTE: Refrigerant tests must be made with hot water
generator turned “OFF”. Verify that air and water flow rates
are at proper levels before servicing the refrigerant circuit.
41
7 SERIES 700A11 INSTALLATION MANUAL
Troubleshooting cont.
Sensor Locations
Leaving Water
Thermistor
Water
OUT
Blower
Entering Water
Thermistor
(Sensor Wire
Wrapped 4
Times Around
Water Line)
Air
Coil
Coax
Flow
Sensor
Flow Meter
Entering Water
Thermistor
Leaving Air
Thermistor
WĞƌĨŽƌŵĂŶĐĞKƉƟŽŶKŶůLJ
(
Wire Bundle In
Blower
Compartment)
FP2 Sensor
Water Line View of Coax
Performance
KƉƟŽŶKŶůLJ
Pressure
Transducer
Line
Thermistor
Ambient Air
Thermistor
(
Wire Bundle In
Compressor
Compartment)
Rev. Valve
Discharge
Pressure
Transducer
Water OUT
Coax
Compressor
Discharge DƵŋĞƌ
Line
Thermistor
Water IN
EEV
(
Filter
Dryer
LLT
FP1 Sensor
42
Water
IN
7 SERIES 700A11 INSTALLATION MANUAL
Startup/7roubleshooting Form
Controls Info:
Dealer:
ABC Version:
Phone #:
AXB Version:
Date:
Problem:
IZ2 Version:
Model #:
T-Stat Version:
Serial #:
Installed Sensors:
COOLING CYCLE ANALYSIS
PSI =
°F
°F
°F
High Speed
Unit Amp Draw:
°F
AIR
COIL
Loop:
Open
Closed
Line Voltage:
°F
SAT °F
Low Speed
SUCTION
COMPRESSOR
ELECTRONIC
EXPANSION
VALVE
COAX
LOAD
REVERSING
VALVE
COAX
SOURCE
DISCHARGE
Hot Water Generator
$F
°F
LIQUID LINE
°F
°F
High Speed
°F
°F
PSI
PSI
High Speed
PSI
PSI
Low Speed
°F
°F
BRINE IN
SAT $F
PSI =
°F
Superheat
°F
Subcooling
BRINE OUT
Water to Water Application
PSI
Low Speed
BRINE IN
PSI
BRINE OUT
+HDWRI([WUDFWLRQ5HMHFWLRQ JSP[IRUZDWHUDQWLIUHH]H[¨7
1RWH'2127 hook up pressure gauges unless pressure sensors are suspect.
HEA7,1*&<&/( ANALYSIS
PSI =
°F
°F
°F
High Speed
Unit Amp Draw:
°F
AIR
COIL
Loop:
Open
Closed
Line Voltage:
°F
SAT °F
Low Speed
SUCTION
COMPRESSOR
ELECTRONIC
EXPANSION
VALVE
COAX
LOAD
REVERSING
VALVE
COAX
SOURCE
DISCHARGE
Hot Water Generator
$F
$F
LIQUID LINE
°F
°F
High Speed
°F
°F
PSI
PSI
High Speed
PSI
PSI
Low Speed
°F
°F
BRINE IN
BRINE OUT
43
PSI =
°F
°F
SAT $F
Superheat
Subcooling
7 SERIES 700A11 INSTALLATION MANUAL
Troubleshooting cont.
Variable Speed Startup/Troubleshooting Form
1. Job Information
Model #
Job Name:
Serial #
Install Date:
2. Flow Rate in gpm
Loop: Open / Closed
Hot Water Generator: Y / N
SOURCE COAX
HEATING SPEED 12
HEATING SPEED 4
COOLING SPEED 9
COOLING SPEED 3
WATER IN Pressure:
a.
psi
a.
psi
a.
psi
a.
psi
WATER OUT Pressure:
b.
psi
b.
psi
b.
psi
b.
psi
Pressure Drop: a - b
c.
psi
c.
psi
c.
psi
c.
psi
Look up flow rate in table:
d.
gpm
d.
gpm
d.
gpm
d.
gpm
3. Temperature Rise/Drop Across Coaxial Heat Exchanger1
HEATING SPEED 12
HEATING SPEED 4
COOLING SPEED 9
COOLING SPEED 3
WATER IN Pressure:
e.
°F
e.
°F
e.
°F
e.
°F
WATER OUT Pressure:
f.
°F
f.
°F
f.
°F
f.
°F
Temperature Difference:
g.
°F
g.
°F
g.
°F
g.
°F
4. Temperature Rise/Drop Across Air Coil
HEATING SPEED 12
HEATING SPEED 4
COOLING SPEED 9
COOLING SPEED 3
SUPPLY AIR Temperature:
h.
°F
h.
°F
h.
°F
h.
°F
RETURN AIR Temperature:
i.
°F
i.
°F
i.
°F
i.
°F
Temperature Difference:
j.
°F
j.
°F
j.
°F
j.
°F
Btu/h
l.
Btu/h
l.
Btu/h
l.
5. Heat of Rejection (HR)/Heat of Extraction (HE)
Brine Factor2:
k.
HR/HE = d x g x k
l.
HEATING SPEED 12
HEATING SPEED 4
COOLING SPEED 9
COOLING SPEED 3
Btu/h
STEPS 6-9 NEED ONLY BE COMPLETED IF A PROBLEM IS SUSPECTED. USE HEATING SPEED 12 AND COOLING SPEED 9 FOR STEPS 6-9.
6. Watts
ENERGY MONITOR
HEATING SPEED 12
COOLING SPEED 9
Volts:
m.
Volts
m.
Volts
Total Amps (Comp. + Blower)3:
n.
Amps
n.
Amps
Watts = m x n x 0.85:
o.
Watts
o.
Watts
7. Capacity
HEATING SPEED 12
Cooling Capacity = l - (o x 3.413):
Heating Capacity = l + (o x 3.413):
p.
COOLING SPEED 9
Btu/h
p.
Btu/h
8. Efficiency
HEATING SPEED 12
Cooling EER = p / o:
Heating COP = p / (o x 3.413):
q.
COOLING SPEED 9
Btu/h
q.
Btu/h
9. Superheat (S.H.)/Subcooling (S.C.)
Software Version
HEATING SPEED 12
COOLING SPEED 9
Suction Pressure:
r.
psi
r.
psi
Suction Saturation Temperature:
s.
°F
s.
°F
Suction Line Temperature:
t.
°F
t.
°F
S.H. = t - s
u.
°F
u.
°F
Head Pressure:
v.
psi
v.
psi
High Pressure Saturation Temp:
w.
°F
w.
°F
Liquid Line Temperature4:
x.
°F
x.
°F
S.C. = w - x
y.
°F
y.
°F
NOTES:
ABC:
AXB:
IZ2:
TSTAT:
1
Steps 3-9 should be conducted with the hot water generator disconnected.
2
Use 500 for pure water, 485 for methanol or Environol™. (This constant is derived by multiplying the weight of one gallon of water (8.34) times the minutes
in one hour (60) times the specific heat of the fluid. Water has a specific heat of 1.0.
3
If there is only one source of power for the compressor and blower, amp draw can be measured at the source wiring connection.
4
Liquid line is between the coax and the expansion device in the cooling mode; between the air coil and the expansion device in the heating mode.
44
7 SERIES 700A11 INSTALLATION MANUAL
Preventive Maintenance
Water Coil Maintenance
Other Maintenance
1.
Filters
2.
Keep all air out of the water. An open loop system
should be checked to ensure that the well head is not
allowing air to infiltrate the water line. Lines should
always be airtight.
Keep the system under pressure at all times. It is
recommended in open loop systems that the water
control valve be placed in the discharge line to prevent
loss of pressure during off cycles. Closed loop systems
must have positive static pressure.
Air filters and variable speed drive filter must be clean to
obtain maximum performance. They should be inspected
monthly under normal operating conditions and be
replaced when necessary. Units should never be operated
without a filter. The VS drive filter is located on the lower
left corner of the cabinet. Removing the two screws in the
honey comb grill allows access to the filter. Run the filter
under warm water and gently rub. Let the filter dry. The, reinstall the filter and cover.
NOTE: On open loop systems, if the installation is in
an area with a known high mineral content (125 PPM
or greater) in the water, it is best to establish with the
owner a periodic maintenance schedule so the coil can
be checked regularly. Should periodic coil cleaning be
necessary, use standard coil cleaning procedures which
are compatible with either the cupronickel or copper
water lines. Generally, the more water flowing through the
unit the less chance for scaling.
Condensate Drain
In areas where airborne bacteria produce a slime in the
drain pan, it may be necessary to treat chemically to
minimize the problem. The condensate drain can pick up
lint and dirt, especially with dirty filters. Inspect twice a
year to avoid the possibility of overflow.
Blower Motors
ECM blower motors are equipped with sealed ball bearings
and require no periodic oiling.
Hot Water Generator Coil
See Water Coil Maintenance section above.
Air Coil
The air coil must be cleaned to obtain maximum
performance. Check once a year under normal operating
conditions and, if dirty, brush or vacuum (with a brush
attachment) clean. Care must be taken not to damage the
aluminum fins while cleaning.
CAUTION: Fin edges are sharp.
Replacement Procedures
Obtaining Parts
In-Warranty Material Return
When ordering service or replacement parts, refer to the
model number and serial number of the unit as stamped
on the serial plate attached to the unit. If replacement
parts are required, mention the date of installation of the
unit and the date of failure, along with an explanation of
the malfunctions and a description of the replacement
parts required.
Material may not be returned except by permission
of authorized warranty personnel. Contact your local
distributor for warranty return authorization and assistance.
45
7 SERIES 700A11 INSTALLATION MANUAL
Service Parts List
Misc
34P647-01
34P648-01
34P649-01
11P853-01
11P853-01
14S545-01
14S546-01
14S547-01
ECM Blower Housing
53P501B01
53P501B01
53P501B01
ECM Harness - Low Voltage
11P827-02
11P827-02
11P827-02
ECM Power Harness
11P585B03
11P585B03
11P585B03
59P509-07
59P509-07
59P509-06
Hot Water Generator
59P509-06
59P509-06
59P509-06
RM-AP411-46
RM-AP411-46C
61S606-02
62I543A01
33P617-01
33P526-05
36P503B02
36P500B01
RM-AP411-46
RM-AP411-46C
61S606-02
62I555-01
33P617-01
33P526-05
36P503B02
36P500B02
RM-AP411-46
RM-AP411-46C
61S701-02
62I555-01
33P617-01
33P526-05
36P503B02
36P500B02
62P516-03
62P516-03
62P516-03
Hot Water Generator Pump
24P501A01
24P501A01
24P501A01
Contactor
Transformer 208-230/60/1
3 Pole Power Block
13P004A03
15P501B01
12P503-06
13P004A03
15P501B01
12P503-06
13P004A03
15P501B01
12P503-06
2 Pole Screw Term. Block
12P500A01
12P500A01
12P500A01
EEV Solenoid Coil
33P617-02
33P617-02
33P617-02
11P843-01
11P843-01
11P843-01
11P836-01
11P836-01
11P836-01
12P553-01
12P553-01
12P553-01
EEV/VS Drive
Communication Cable
ABC/AXB/VS Drive
Communication Cable
Keystone Category 5 Coupler
(AID Port)
Category 5 cable
(AID Port to ABC)
Current Transformer
Rocker Switch - HWG ON/OFF
Pump Circuit Breaker 5 amp, 250v
Pressure Transmitter DIN Cable
VS Drive Control
Drive Circuit Breaker
EEV Board
ABC Board
AXB Board
Freeze Detection ThermistorFP1-Yellow
HWL Thermistor-Pink (AXB P17)
Thermistor FP2
Thermistor - LAT/EWT/Suct Line/
Compr Ambient
Thermistor - Compressor
Discharge Line
Thermistor - Heating Liquid Line
Thermistor - Leaving
Water Temperature
Transmitter, Flow Meter (sensor,
clip, harness)
Pressure Transmitter
Replacement, High Pressure
Pressure Transmitter
Replacement, Low Pressure
Switch, High Pressure
Switch, Low Pressure
SK7SLPT
SK7SLPT
SK7SLPT
SKHPE600
SKLPE40
SKHPE600
SKLPE40
SKHPE600
SKLPE40
VS Drive Fan Filter
59P512-01
59P512-01
59P512-01
Part numbers subject to change
11P846-01
11P846-01
11P846-01
12P557-01
13P607A01
12P557-01
13P607A01
12P557-01
13P607A01
19P583-01
19P583-01
19P583-01
11P855-01
17P560-04
19P595-01
17P561-01
17X553-08
17X557-05
11P855-01
17P560-05
19P595-02
17P561-01
17X553-08
17X557-05
11P855-01
17P560-06
19P595-03
17P561-01
17X553-08
17X557-05
12P505-09
12P505-09
12P505-09
12P555-04
12P550-01
12P555-04
12P550-01
12P555-04
12P550-01
12P556-01
12P556-01
12P556-01
12P556-02
12P556-02
12P555-03
12P555-03
12P555-03
12P560-02
12P560-02
12P560-02
29P535-01
29P535-01
29P535-01
SK7SHPT
SK7SHPT
SK7SHPT
Hot Water
Generator
11P853-01
ECM Motor 208-230/60/1
Refrigeration
Components
92P504A05 92P504A05 92P504A05
Power Harness
2” Air Filter MERV 11 (top flow &
rear discharge)
2” Air Filter MERV 11
(bottom flow)
AP411 4” Media Refill
AP411 1” Carbon Media Refill
Air Coil
Coax
EEV
Reversing Valve
Discharge Muffler
Filter Dryer
Parts List
Air
ECM Motor
Compressor
Filters & Blower
060
Electrical
Sound Jacket
048
Sensors & Safeties
Compressor 208-230/60/1
Vertical
036
12P556-02
Misc
Sensors & Safeties
Electrical
Hot Water
Generator
Refrigeration
Components
Air Filters
ECM Motor
Compressor
& Blower
Parts List
Compressor 208-230/60/1
Sound Jacket
46
048
060
34P647-01
34P648-01
34P649-01
92P504A05 92P504A05 92P504A05
Power Harness
11P853-01
11P853-01
11P853-01
ECM Motor 208-230/60/1
14S545-01
14S546-01
14S547-01
ECM Blower Housing
53P501B01
53P501B01
53P501B01
11P827-01
11P827-01
11P827-01
ECM Power Harness
11P585B04
11P585B04
11P585B04
2” Air Filter MERV 11
2” Air Filter MERV 11 (second
filter if needed)
Air Coil
Coax
EEV
Reversing Valve
Discharge Muffler
Filter Dryer
59P509-02
59P509-02
59P509-03
59P509-11
59P509-11
59P509-11
61S612-02
62I543A01
33P617-01
33P526-05
36P503B02
36P500B01
61S612-02
62I555-01
33P617-01
33P526-05
36P503B02
36P500B02
61S649-02
62I555-01
33P617-01
33P526-05
36P503B02
36P500B02
62P516-03
62P516-03
62P516-03
ECM Harness - Low Voltage
Hot Water Generator
Hot Water Generator Pump
24P501A01
24P501A01
24P501A01
Contactor
Transformer 208-230/60/1
3 Pole Power Block
13P004A03
15P501B01
12P503-06
13P004A03
15P501B01
12P503-06
13P004A03
15P501B01
12P503-06
2 Pole Screw Term. Block
12P500A01
12P500A01
12P500A01
EEV Solenoid Coil
33P617-02
33P617-02
33P617-02
11P843-01
11P843-01
11P843-01
11P836-01
11P836-01
11P836-01
12P553-01
12P553-01
12P553-01
EEV/VS Drive
Communication Cable
ABC/AXB/VS Drive
Communication Cable
Keystone Category 5 Coupler
(AID Port)
Category 5 cable
(AID Port to ABC)
Current Transformer
Rocker Switch - HWG ON/OFF
Pump Circuit Breaker 5 amp, 250v
Pressure Transmitter DIN Cable
VS Drive Control
Drive Circuit Breaker
EEV Board
ABC Board
AXB Board
Freeze Detection ThermistorFP1-Yellow
HWL Thermistor-Pink (AXB P17)
Thermistor FP2
Thermistor - LAT/EWT/Suct Line/
Compr Ambient
Thermistor - Compressor
Discharge Line
Thermistor - Heating Liquid Line
Thermistor - Leaving
Water Temperature
Transmitter, Flow Meter (sensor,
clip, harness)
Pressure Transmitter
Replacement, High Pressure
Pressure Transmitter
Replacement, Low Pressure
Switch, High Pressure
Switch, Low Pressure
SK7SLPT
SK7SLPT
SK7SLPT
SKHPE600
SKLPE40
SKHPE600
SKLPE40
SKHPE600
SKLPE40
VS Drive Fan Filter
59P512-01
59P512-01
59P512-01
Part numbers subject to change
4/20/15
Horizontal
036
11P846-01
11P846-01
11P846-01
12P557-01
13P607A01
12P557-01
13P607A01
12P557-01
13P607A01
19P583-01
19P583-01
19P583-01
11P855-01
17P560-04
19P595-01
17P561-01
17X553-08
17X557-05
11P855-01
17P560-05
19P595-02
17P561-01
17X553-08
17X557-05
11P855-01
17P560-06
19P595-03
17P561-01
17X553-08
17X557-05
12P505-09
12P505-09
12P505-09
12P555-04
12P550-01
12P555-04
12P550-01
12P555-04
12P550-01
12P556-01
12P556-01
12P556-01
12P556-02
12P556-02
12P556-02
12P555-03
12P555-03
12P555-03
12P560-02
12P560-02
12P560-02
29P535-01
29P535-01
29P535-01
SK7SHPT
SK7SHPT
SK7SHPT
4/20/15
7 SERIES 700A11 INSTALLATION MANUAL
Revision Guide
Pages:
Description:
Date:
By:
All
Misc Updates
9 Dec 2016
MA
All
20 April 2015
MA
9
Updated Primary/Secondary Pump Wiring Diagram
Electric heating updates, multiple areas effected.
26 Jun 2013
DS
10
Updated Open Loop Water Valve Information
26 Jun 2013
DS
22 - 29
Updated Aurora Controls Information
26 Jun 2013
DS
32 - 35
Updated Wiring Diagram
26 Jun 2013
DS
40
Updated Operating Parameters Table (Model 036)
26 Jun 2013
DS
46
Updated Service Parts List
26 Jun 2013
DS
47
Added Revision Guide
26 Jun 2013
DS
47
Manufactured by
WaterFurnace International, Inc.
9000 Conservation Way
Fort Wayne, IN 46809
www.waterfurnace.com
Product:
Type:
Size:
Document:
7 Series 700A11
Geothermal Heat Pump
3-5 Ton Variable Speed
Installation Manual
ISO 17025 Accredited
©2017 WaterFurnace International, Inc., 9000 Conservation Way, Fort Wayne, IN 46809-9794. WaterFurnace has a policy of
continual product research and development and reserves the right to change design and specifications without notice.
IM2700AN 01/17
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