warning - Builder Specialties

Installation Manual
Installation and Appliance Setup
INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
NOTICE: DO NOT discard this manual!
Models:
RED60-NNN
RED60-NM
RED60-LM
RED60-NNN-80
RED60-NM-80
RED60-LM-80
WARNING: If the information in these
instructions is not followed exactly, a fire
or explosion may result causing property
damage, personal injury, or death.
• DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this
or any other appliance.
• What to do if you smell gas
- DO NOT try to light any appliance.
- DO NOT touch any electrical switch. DO
NOT use any phone in your building.
- Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s instructions.
- If you cannot reach your gas supplier, call
the fire department.
• Installation and service must be performed
by a qualified installer, service agency, or the
gas supplier.
WARNING
This appliance may be installed as an OEM
installation in manufactured home (USA
only) or mobile home and must be installed
in accordance with the manufacturer’s
instructions and the Manufactured Home
Construction and Safety Standard, Title 24
CFR, Part 3280 in the United States, or the
Standard for Installation in Mobile Homes,
CAN/CSA Z240 MH Series, in Canada.
This appliance is only for use with the type(s)
of gas indicated on the rating plate. This
appliance is not convertible for use with other
gases, unless a certified kit is used.
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
A barrier designed to reduce the risk of burns
from the hot viewing glass is provided with this
appliance and shall be installed.
In the Commonwealth of Massachusetts installation must be
performed by a licensed plumber or gas fitter.
See Table of Contents for location of additional Commonwealth
of Massachusetts requirements.
Heat & Glo • RED60-NNN, RED60-NM, RED60-LM, RED60-NNN-80, RED60-NM-80, RED60-LM-80 Installation Manual • 2159-970 Rev. E • 4/14
1
Safety Alert Key:
•
•
•
•
DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE: Used to address practices not related to personal injury.
Table of Contents
Installation Standard Work Checklist . . . . . . . . . . . . . . . . . . . . 3
1 Product Specific and Important Safety Information
A.
B.
C.
D.
E.
F.
G.
H.
Appliance Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Glass Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BTU Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . .
Non-Combustible Materials Specification. . . . . . . . . . . . . .
Combustible Materials Specification . . . . . . . . . . . . . . . . .
Electrical Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Requirements for the Commonwealth of Massachusetts . .
4
4
4
4
4
4
4
5
2 Getting Started
A. Design and Installation Considerations . . . . . . . . . . . . . . . 6
B. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . . . . 6
C. Inspect Appliance and Components . . . . . . . . . . . . . . . . . . 6
3 Framing and Clearances
A.
B.
C.
D.
Appliance Dimension Diagram . . . . . . . . . . . . . . . . . . . . . .
Clearances to Combustibles . . . . . . . . . . . . . . . . . . . . . . .
Constructing the Appliance Chase . . . . . . . . . . . . . . . . . . .
Floor Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
8
9
9
4 Termination Location and Vent Information
A.
B.
C.
D.
E.
F.
G.
Vent Termination Minimum Clearances . . . . . . . . . . . . . .
Chimney Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Approved Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Use of Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Measuring Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vent Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation Instructions and Venting Information
- PVI-DVP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
H. Vent Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I. Installation Instructions and Venting Information
- PVK-80 for RED60 Model . . . . . . . . . . . . . . . . . . . . . . .
11
12
13
13
13
13
14
21
29
5 Vent Clearances and Framing
A.
B.
C.
D.
Pipe Clearances to Combustibles . . . . . . . . . . . . . . . . . .
Wall Penetration Framing . . . . . . . . . . . . . . . . . . . . . . . . .
Ceiling Firestop/Floor Penetration Framing . . . . . . . . . . .
Install Attic Insulation Shield . . . . . . . . . . . . . . . . . . . . . . .
39
39
40
40
7 Venting and Chimneys
A.
B.
C.
D.
E.
F.
Assemble Vent Sections . . . . . . . . . . . . . . . . . . . . . . . . .
Assemble Slip Sections . . . . . . . . . . . . . . . . . . . . . . . . . .
Secure The Vent Sections . . . . . . . . . . . . . . . . . . . . . . . .
Disassemble Vent Sections . . . . . . . . . . . . . . . . . . . . . . .
Vertical Termination Requirements. . . . . . . . . . . . . . . . . .
Horizontal Termination Requirements . . . . . . . . . . . . . . .
8 Electrical Information
A.
B.
C.
D.
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional LED Lighting Circuit . . . . . . . . . . . . . . . . . . . . . .
Active Convection Blower Replacement . . . . . . . . . . . . .
50
51
54
55
9 Gas Information
A.
B.
C.
D.
E.
Fuel Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . .
Air Shutter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
58
58 
59
59
60
10 Finishing
A. Facing and Finishing Instructions . . . . . . . . . . . . . . . . . . . 61
B. Mantel and Wall Projections . . . . . . . . . . . . . . . . . . . . . . . 64
C. Mesh Fronts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
11 Appliance Setup
A.
B.
C.
D.
E.
F.
G.
H.
I.
Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remove the Shipping Materials . . . . . . . . . . . . . . . . . . . .
Clean the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rock Media Instructions . . . . . . . . . . . . . . . . . . . . . . . . . .
Porcelain Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Granite Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sheet Metal Refractory Instructions . . . . . . . . . . . . . . . . .
Install the Mesh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
66
66
66
66
67
69
74
77
79
12 Reference Materials
A. Vent Components Diagrams . . . . . . . . . . . . . . . . . . . . . . 80
B. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
6 Appliance Preparation
A. Vent Collar Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . 41
B. Securing and Leveling the Appliance . . . . . . . . . . . . . . . . 42
C. Active Convection Technology . . . . . . . . . . . . . . . . . . . . . 43
 = Contains updated information.
2
44
45
45
46
47
48
Heat & Glo • RED60-NNN, RED60-NM, RED60-LM, RED60-NNN-80, RED60-NM-80, RED60-LM-80 Installation Manual • 2159-970 Rev. E • 4/14
Installation Standard Work Checklist
ATTENTION INSTALLER:
Follow this Standard Work Checklist
This standard work checklist is to be used by the installer in conjunction with, not instead of, the instructions contained in this
installation manual.
Customer:
Date Installed:
Lot/Address:
Location of Fireplace:
Installer:
Model (circle one): RED60
Dealer/Distributor Phone #
Serial #:
WARNING! Risk of Fire or Explosion! Failure to install appliance according to these instructions can
lead to a ¿re or explosion.
Appliance Install Sections 3 and 6
Veri¿ed that the chase is insulated and sealed. (Pg. 9)
Required factory-installed non-combustible board is in place.
Veri¿ed clearances to combustibles. (Pg. 8)
Fireplace is leveled and secured. (Pg. 42)
YES
IF NO, WHY?
___________________________
___________________________
___________________________
___________________________
Venting/Chimney Sections 4,5 and 7
Venting con¿guration complies to vent diagrams. (Section 4)
Venting installed, locked and secured in place with proper clearance.
Firestops installed. (Section 5)
Attic insulation shield installed. (Pg 40)
Exterior wall/Roof Àashing installed and sealed. (Section 7)
Terminations installed and sealed. (Section 7)
Vacuum switch is in correct orientation. (Pg 19-20)
___________________________
___________________________
___________________________
___________________________
___________________________
___________________________
___________________________
Electrical Section 8 (Pg 50-57)
Unswitched power (110-120 VAC) provided to the appliance.
Switch wires properly installed.
___________________________
___________________________
Gas Section 9 (Pg 58-60)
Proper appliance for fuel type.
Was a conversion performed?
Leak check performed and inlet pressure veri¿ed.
Veri¿ed proper air shutter setting for installation type.
___________________________
___________________________
___________________________
___________________________
Finishing Section 10 (Pg 61-65)
Combustible materials not installed in non-combustible areas.
Veri¿ed all clearances meet installation manual requirements.
Mantels and wall projections comply with installation manual requirements.
___________________________
___________________________
___________________________
Appliance Setup Section 11 (Pg 66-79)
All packaging and protective materials removed (inside & outside of appliance).
___________________________
Refractories and media installed correctly.
___________________________
Glass assembly installed and secured.
___________________________
Accessories installed properly.
___________________________
Mesh, doors, or decorative front properly installed.
___________________________
Manual bag and all of its contents are removed from inside/under
the appliance and given to party responsible for use and operation.
___________________________
Started appliance and veri¿ed no gas leaks exist.
___________________________
Lights work in all switched positions (if so equipped).
___________________________
Hearth & Home Technologies recommends the following:
• Photographing the installation and copying this checklist for your ¿le.
• That this checklist remain visible at all times on the appliance until the installation is complete.
Comments: Further description of the issues, who is responsible (Installer/ Builder/ Other Trades, etc) and corrective
action needed _____________________________________________________________________________________
_________________________________________________________________________________________________
Comments Communicated to party responsible ____________________ by ______________________on ___________
(Builder / Gen. Contractor/) (Installer)
(Date)
2159-982 Rev. D 2/14
Î = Contains updated information.
Heat & Glo • RED60-NNN, RED60-NM, RED60-LM, RED60-NNN-80, RED60-NM-80, RED60-LM-80 Installation Manual • 2159-970 Rev. E • 4/14
3
1
Product Specific and Important Safety Information
A. Appliance Certification
MODEL: RED60-NNN, RED60-NM, RED60-LM,
RED60-NNN-80, RED60-NM-80, RED60-LM-80
LABORATORY: Underwriters Laboratories, Inc. (UL)
TYPE: Direct Vent Heater
STANDARD: ANSI Z21.88b-2008 CSA 2.33a-2008
Vented Gas Fireplace Heaters
C. BTU Specifications
Maximum
Input BTU/h
Minimum
Input
BTU/h
Orifice
Size
(DMS)
US
(0-2000 FT)
44,000
31,000
#30
CANADA
(2000-4500 FT)
39,500
28,000
#32
US
(0-2000 FT)
43,000
35,000
#47
CANADA
(2000-4500 FT)
38,500
31,500
#48
Models
(U.S. or Canada)
RED60-NNN
RED60-NM
RED60-LM
RED60-NNN-80
RED60-NM-80
RED60-LM-80
(NG)
This product is listed to ANSI standards for “Vented Gas
Fireplace Heaters” and applicable sections of “Gas Burning Heating Appliances for Manufactured Homes and
Recreational Vehicles”, and “Gas Fired Appliances for
Use at High Altitudes”.
RED60-NNN
RED60-NM
RED60-LM
RED60-NNN-80
RED60-NM-80
RED60-LM-80
(PROPANE)
NOTICE: This installation must conform with local codes.
In the absence of local codes you must comply with the
National Fuel Gas Code, ANSI Z223.1-latest edition in
the U.S.A. and the CAN/CGA B149 Installation Codes in
Canada.
NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE.
This appliance is tested and approved as either supplemental room heat or as a decorative appliance. It should not be
factored as primary heat in residential heating calculations.
B. Glass Specifications
Hearth & Home Technologies appliances manufactured
with tempered glass may be installed in hazardous locations such as bathtub enclosures as defined by the
Consumer Product Safety Commission (CPSC). The
tempered glass has been tested and certified to the requirements of ANSI Z97.1 and CPSC 16 CFR 1202
(Safety Glazing Certification Council SGCC# 1595 and
1597. Architectural Testing, Inc. Reports 02-31919.01
and 02-31917.01).
This statement is in compliance with CPSC 16 CFR Section 1201.5 “Certification and labeling requirements”
which refers to 15 U.S. Code (USC) 2063 stating “…Such
certificate shall accompany the product or shall otherwise
be furnished to any distributor or retailer to whom the
product is delivered.”
Some local building codes require the use of tempered
glass with permanent marking in such locations. Glass
meeting this requirement is available from the factory.
Please contact your dealer or distributor to order.
4
D. High Altitude Installations
NOTICE: If the heating value of the gas has been reduced,
these rules do not apply. Check with your local gas utility
or authorities having jurisdiction.
When installing above 2000 feet elevation:
• In the USA: Reduce input rate 4% for each 1000 feet
above 2000 feet.
• In CANADA: Reduce input rate 10% for elevations
between 2000 feet and 4500 feet. Above 4500 feet,
consult local gas utility.
Check with your local gas utility to determine proper
orifice size.
E. Non-Combustible Materials Specification
Material which will not ignite and burn. Such materials are
those consisting entirely of steel, iron, brick, tile, concrete,
slate, glass or plasters, or any combination thereof.
Materials that are reported as passing ASTM E 136,
Standard Test Method for Behavior of Materials in
a Vertical Tube Furnace at 750 ºC shall be considered
non-combustible materials.
F. Combustible Materials Specification
Materials made of or surfaced with wood, compressed paper, plant fibers, plastics, or other material that can ignite
and burn, whether flame proofed or not, or plastered or
unplastered shall be considered combustible materials.
G. Electrical Codes
NOTICE: This appliance must be electrically wired
and grounded in accordance with local codes or, in the
absence of local codes, with National Electric Code
ANSI/NFPA 70-latest edition or the Canadian Electric
Code CSA C22.1.
• A 110-120 VAC circuit for this product must be protected with ground-fault circuit-interrupter protection,
in compliance with the applicable electrical codes,
when it is installed in locations such as in bathrooms
or near sinks.
Heat & Glo • RED60-NNN, RED60-NM, RED60-LM, RED60-NNN-80, RED60-NM-80, RED60-LM-80 Installation Manual • 2159-970 Rev. E • 4/14
Note: The following requirements reference various
Massachusetts and national codes not contained in this
document.
H. Requirements for the Commonwealth of
Massachusetts
For all side wall horizontally vented gas fueled equipment
installed in every dwelling, building or structure used in
whole or in part for residential purposes, including those
owned or operated by the Commonwealth and where the
side wall exhaust vent termination is less than seven (7)
feet above finished grade in the area of the venting, including but not limited to decks and porches, the following
requirements shall be satisfied:
Installation of Carbon Monoxide Detectors
At the time of installation of the side wall horizontal vented
gas fueled equipment, the installing plumber or gas fitter
shall observe that a hard wired carbon monoxide detector
with an alarm and battery back-up is installed on the floor
level where the gas equipment is to be installed. In addition, the installing plumber or gas fitter shall observe that
a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of
the dwelling, building or structure served by the side wall
horizontal vented gas fueled equipment. It shall be the
responsibility of the property owner to secure the services
of qualified licensed professionals for the installation of
hard wired carbon monoxide detectors.
In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic,
the hard wired carbon monoxide detector with alarm and
battery back-up may be installed on the next adjacent
floor level.
In the event that the requirements of this subdivision can
not be met at the time of completion of installation, the
owner shall have a period of thirty (30) days to comply
with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon
monoxide detector with an alarm shall be installed.
Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA
720 and be ANSI/UL 2034 listed and IAS certified.
Signage
A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum
height of eight (8) feet above grade directly in line with the
exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read,
in print size no less than one-half (1/2) in. in size, “GAS
VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.
Inspection
The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the
installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed
in accordance with the provisions of 248 CMR 5.08(2)(a)1
through 4.
Exemptions
The following equipment is exempt from 248 CMR
5.08(2)(a)1 through 4:
• The equipment listed in Chapter 10 entitled “Equipment
Not Required To Be Vented” in the most current edition
of NFPA 54 as adopted by the Board; and
• Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate
from the dwelling, building or structure used in whole or
in part for residential purposes.
MANUFACTURER REQUIREMENTS
Gas Equipment Venting System Provided
When the manufacturer of Product Approved side wall
horizontally vented gas equipment provides a venting
system design or venting system components with the
equipment, the instructions provided by the manufacturer
for installation of the equipment and the venting system
shall include:
• Detailed instructions for the installation of the venting
system design or the venting system components; and
• A complete parts list for the venting system design or
venting system.
Gas Equipment Venting System NOT Provided
When the manufacturer of a Product Approved side wall
horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies
“special venting systems”, the following requirements
shall be satisfied by the manufacturer:
• The referenced “special venting system” instructions
shall be included with the appliance or equipment installation instructions; and
• The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation
instructions.
A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting
instructions, and/or all venting design instructions shall
remain with the appliance or equipment at the completion
of the installation.
See Gas Connection section for additional Commonwealth of Massachusetts requirements.
Heat & Glo • RED60-NNN, RED60-NM, RED60-LM, RED60-NNN-80, RED60-NM-80, RED60-LM-80 Installation Manual • 2159-970 Rev. E • 4/14
5
2
Getting Started
A. Design and Installation Considerations
B. Tools and Supplies Needed
Heat & Glo direct vent gas appliances are designed to
operate with all combustion air siphoned from outside of
the building and all exhaust gases expelled to the outside.
No additional outside air source is required.
Before beginning the installation be sure that the following
tools and building supplies are available.
Tape measure
Framing material
Pliers
Non-corrosive leak check solution
Hammer
Phillips screwdriver (magnetic)
Gloves
Framing square
Voltmeter
Electric drill and bits (1/4 in. magnetic)
Plumb line
Safety glasses
Level
Reciprocating saw
Manometer
Flat blade screwdriver
1/2 - 3/4 in. length, #6 or #8 Self-drilling screws
Caulking material (300ºF minimum continuous exposure
rating)
One 1/4 in. female connection (for optional blower).
Installation MUST comply with local, regional, state and
national codes and regulations. Consult insurance carrier,
local building inspector, fire officials or authorities having
jurisdiction over restrictions, installation inspection and
permits.
NOTICE: The blower motor present in this appliance
will generate sound during operation. The effects of the
increased sound level can be minimized with careful
planning during installation of the system. Locating the
convection intake grill in an area remote of immediate living
space will reduce the effects of the added sound generated
during operation.
Before installing, determine the following:
• Where the appliance is to be installed.
C. Inspect Appliance and Components
• The vent system configuration to be used.
• Carefully remove the appliance and components from
the packaging.
• Gas supply piping.
• Electrical wiring requirements.
• Framing and finishing details.
• Where wall switch is to be located.
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage. For
assistance or additional information, consult a qualified
service technician, service agency or your dealer.
Installation and service of this appliance should be
performed by qualified personnel. Hearth & Home
Technologies suggests NFI certified or factory
trained professionals, or technicians supervised by
an NFI certified professional (www.nficertified.org).
• The vent system components and decorative doors and
fronts may be shipped in separate packages.
• Report to your dealer any parts damaged in shipment,
particularly the condition of the glass.
• Read all of the instructions before starting the installation. Follow these instructions carefully during the
installation to ensure maximum safety and benefit.
WARNING! Risk of Fire or Explosion! Damaged parts
could impair safe operation. DO NOT install damaged, incomplete or substitute components. Keep appliance dry.
Hearth & Home Technologies disclaims any responsibility for,
and the warranty will be voided by, the following actions:
• Installation and use of any damaged appliance or vent
system component.
• Modification of the appliance or vent system.
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage. For
assistance or additional information, consult a qualified
service technician, service agency or your dealer.
• Installation other than as instructed by Hearth & Home
Technologies.
• Improper positioning of the glass door.
• Installation and/or use of any component part not approved
by Hearth & Home Technologies.
Any such action may cause a fire hazard.
WARNING! Risk of Fire, Explosion or Electric Shock!
DO NOT use this appliance if any part has been under
water. Call a qualified service technician to inspect the
appliance and to replace any part of the control system
and/or gas control which has been under water.
6
Heat & Glo • RED60-NNN, RED60-NM, RED60-LM, RED60-NNN-80, RED60-NM-80, RED60-LM-80 Installation Manual • 2159-970 Rev. E • 4/14
3
Framing and Clearances
A. Appliance Dimension Diagram
Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 5.
L
M
N
O
S
A
K
J
STANDARD
FAN DUCT
ACCESS
F
B
G
C
H
SCALE
R
U (TYP)
P
D
Q
T (TYP)
1/1
STANDARD
GAS LINE
ACCESS HOLE
E
STANDARD
ELECTRICAL
ACCESS
V (TYP)
I
NOTE: GAS LINE ACCESS HOLE IS
APPROXIMATELY 1-3/4 X 2-1/2 IN.
Location
Inches
Millimeters
Location
Inches
Millimeters
A
71-7/8
1826
L
70-1/8
1781
B
17-3/16
437
M
35-1/16
891
C
10-3/4
273
N
18-5/8
473
D
62-3/4
1594
O
9-1/2
241
E
68-1/8
1730
P
3-3/4
95
F
22
559
Q
1-1/2
38
G
4
102
R
8-1/2
216
H
5-1/4
133
S
17-1/8
435
I
18-1/8
460
T
12-7/8
327
J
50-3/4
1289
U
2-1/4
57
K
7
178
V
3-5/8
92
Figure 3.1 Appliance Dimensions
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7
B. Clearances to Combustibles
NOTICE: Illustrations reflect typical installations and are
FOR DESIGN PURPOSES ONLY. Illustrations/diagrams
are not drawn to scale. Actual installation may vary due to
individual design preference.
When selecting a location for the appliance it is important
to consider the required clearances to walls (see Figure
3.2).
WARNING! Risk of Fire or Burns! Provide adequate
clearance around air openings and for service access.
Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.
It is important to follow the framing and finishing instructions step by step to ensure proper placement of fireplace
in the surrounding framing/finishing materials. For additional information and considerations for the active convection technology in regards to appliance location and
framing, see Section 6.
A
E
1 IN.
B
D
ALCOVE
INSTALLATION
1 IN.
A
B
Note: Consider installation of the active convection blower when determining appliance
location. See Section 6.C for more detailed
information.
C
TOP VENT
ONE 90° ELBOW
45°
TOP VENT
ONE 90° ELBOW
B
F
A
B
C
D
E
F
Inches
75-15/16
70-3/8
107-3/8
31-7/8
18-3/4
Millimeters
1929
1788
2727
See Section D.
Figure 5.6 & 5.7
810
476
Figure 3.2 Appliance Locations
8
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C. Constructing the Appliance Chase
installed on a cement surface, a layer of plywood may be
placed underneath to prevent conducting cold up into the
room.
A chase is a vertical box-like structure built to enclose the
gas appliance and/or its vent system. In cooler climates
the vent should be enclosed inside the chase.
NOTICE: Treatment of ceiling firestops and wall shield
firestops and construction of the chase may vary with the
type of building. These instructions are not substitutes
for the requirements of local building codes. Therefore,
you MUST check local building codes to determine the
requirements to these steps.
D. Floor Protection
NOTICE: Install appliance on hard metal or wood surfaces
extending full width and depth. DO NOT install directly
on carpeting, vinyl, tile or any combustible material other
than wood.
Chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building
envelope in any manner.
WARNING! Risk of Fire! Maintain specified air space
clearances to appliance and vent pipe:
• Insulation and other materials must be secured to prevent
accidental contact.
Walls, ceiling, base plate and cantilever floor of the chase
should be insulated. Vapor and air infiltration barriers
should be installed in the chase as per regional codes for
the rest of the home. Additionally, in regions where cold
air infiltration may be an issue, the inside surfaces may be
sheetrocked and taped for maximum air tightness.
• The chase must be properly blocked to prevent blown
insulation or other combustibles from entering and
making contact with fireplace or chimney.
• Failure to maintain airspace may cause overheating and
a fire.
To further prevent drafts, the wall shield and ceiling firestops should be caulked with caulk with a minimum of
300ºF continuous exposure rating to seal gaps. Gas
line holes and other openings should be caulked with
caulk with a minimum of 300ºF continuous exposure rating
or stuffed with unfaced insulation. If the appliance is being
Note: Figure 3.3 and Figure 3.4 show the fireplace installed
on the floor. However, this fireplace can be elevated off
the floor provided that the fireplace is properly supported
by framing materials and the ceiling clearances are
maintained.
A
MEASURE FROM TOP OF
FIREPLACE OPENING
E
F
B
J
G
H
C
I
D
MINIMUM FRAMING DIMENSIONS*
A
B
C
D
E
F
G
H
I
J
Rough
Opening
(Vent Pipe)
Rough
Opening
(Height)
Rough
Opening
(Depth)
Rough
Opening
(Width)
Clearance
to Ceiling
Combustible
Floor
Combustible
Flooring
Behind
Appliance
Sides of
Appliance
Front of
Appliance
Inches
10
51
18-1/4
70-3/8
43
0
0
1
1
36
Millimeters
254
1295
464
1788
1092
0
0
25
25
914
Figure 3.3 Clearances to Combustibles
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9
NAILING TABS
BOTH SIDES
Figure 3.4 Nailing Tab Locations
10
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4
Termination Location and Vent Information
A. Vent Termination Minimum Clearances
WARNING
A
B
6 in. (minimum) up to 20 in.
152 mm/508 mm
18 in. minimum
457 mm
20 in. and over
0 in. minimum
Fire Risk.
Maintain vent clearance to combustibles as
specified.
• DO NOT pack air space with insulation or other
materials.
Failure to keep insulation or other materials away
from vent pipe could cause overheating and fire.
Gas, Wood or Fuel Oil
Termination Cap
B
A*
HORIZONTAL
OVERHANG
2 FT.
MIN.
20 INCHES MIN.
Gas
Termination
Cap **
VERTICAL
WALL
LOWEST
DISCHARGE
OPENING
GAS DIRECT VENT
TERMINATION CAP
X
12
ROOF PITCH
IS X/ 12
H (MIN.) - MINIMUM HEIGHT FROM ROOF
TO LOWEST DISCHARGE OPENING
*
**
If using decorative cap cover(s), this distance may need to be
increased. Refer to the installation instructions supplied with the
decorative cap cover.
In a staggered installation with both gas and wood or fuel oil
terminations, the wood or fuel oil termination cap must be
higher than the gas termination cap.
Figure 4.2 Staggered Termination Caps
Roof Pitch
H (Min.) Ft.
Flat to 6/12...........................................................1.0*
Over 6/12 to 7/12 .................................................1.25*
Over 7/12 to 8/12 .................................................1.5*
Over 8/12 to 9/12 .................................................2.0*
Over 9/12 to 10/12 ...............................................2.5*
Over 10/12 to 11/12 .............................................3.25
Over 11/12 to 12/12 .............................................4.0
Over 12/12 to 14/12 .............................................5.0
Over 14/12 to 16/12 .............................................6.0
Over 16/12 to 18/12 .............................................7.0
Over 18/12 to 20/12 .............................................7.5
Over 20/12 to 21/12 .............................................8.0
* 3 foot minimum in snow regions
Figure 4.1 Minimum Height From Roof To Lowest Discharge
Opening
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11
B. Chimney Diagram
O
N
P
R
F
C
Q
V
B
J
D
V
V
H or I
B
V
B
V
V
H
V
X
G
M
V
A
V
E
H
L
V
V
V
K
A
C
V
V
= AREA WHERE TERMINAL IS NOT PERMITTED
B
K
C
V = VENT TERMINAL
X = AIR SUPPLY INLET
A
Electrical
Service
Covered Alcove Applications
(Spaces open only on one side and with an overhang)
= 12 inches.................clearances above grade, veranda,
porch, deck or balcony
= 9 inches...................clearance to window or door that may
be opened, or to permanently closed
window.
= 18 inches.................clearance below unventilated soffit
18 inches.................clearance below ventilated soffit
30 inches ................clearance below vinyl soffits and
electrical service
N
= 6 inches ........... non-vinyl sidewalls
O
= 18 inches ......... non-vinyl soffit and overhang
P
= 8 ft.
12 inches ......... vinyl sidewalls
42 inches ......... vinyl soffit and overhang
QMIN
RMAX
1 cap
3 feet
2 x Q ACTUAL
D
= 6 inches...................clearance to outside corner
2 caps
6 feet
1 x Q ACTUAL
E
= 6 inches...................clearance to inside corner
3 caps
9 feet
2/3 x Q ACTUAL
4 caps
12 feet
1/2 x Q ACTUAL
F
= 3 ft. (Canada) ..........not to be installed above a gas meter/regulator assembly within 3 feet
horizontally from the center-line of the
regulator
G = 3 ft ...........................clearance to gas service regulator
vent outlet
H
= 12 inches.................clearance to non-mechanical (unpowered) air supply inflet, combustion air
inlet or direct-vent termination
i
= 3 ft. (U.S.A.)
6 ft. (Canada) ...........clearance to a mechanical (powered)
air supply inlet
All mechanical air intakes within 10 feet of a termination cap
must be a minimum of 3 feet below termination.
J
= 7 ft. ......................... On public property: clearance above
paved sidewalk or a paved driveway.
A vent shall not terminate directly above a sidewalk or paved
driveway which is located between two single family dwellings
and serves both dwellings.
K
= 6 inches.................clearance from sides of electrical
service
L
= 12 inches................clearance above electrical service
Location of the vent termination must not interfere with access to the
electrical service.
= 18 inches ....................clearance under veranda, porch, deck,
balcony or overhang
42 inches ................vinyl or composite overhang
Permitted when veranda, porch, deck or balcony is fully open
on a minimum of 2 sides beneath the floor.
QMIN = # termination caps x 3
Measure vertical clearances from this surface.
Measure horizontal clearances from this surface.
CAUTION! Risk of Burns! Termination caps are HOT.
consider proximity to doors, traffic areas or where people
may pass or gather (sidewalk, deck, patio, etc.). Listed cap
shields available. Contact your dealer.
•
Local codes or regulations may require different
clearances.
•
Vent system termination is NOT permitted in screened
porches.
•
Vent system termination is permitted in porch areas with
two or more sides open.
•
Hearth & Home Technologies assumes no responsibility
for the improper performance of the appliance when the
venting system does not meet these requirements.
Vinyl protection kits are suggested for use with vinyl siding.
M
Figure 4.3 Minimum Clearances for Termination
12
RMAX = (2 / # termination caps) x QACTUAL
•
Heat & Glo • RED60-NNN, RED60-NM, RED60-LM, RED60-NNN-80, RED60-NM-80, RED60-LM-80 Installation Manual • 2159-970 Rev. E • 4/14
C. Approved Pipe
E. Measuring Standards
This appliance is approved for use with Hearth & Home
Technologies DVP venting systems. Refer to Section
12.A for vent component information and dimensions.
Vertical and horizontal measurements listed in the vent
diagrams were made using the following standards.
DO NOT mix pipe, fittings or joining methods from different manufacturers.
• Pipe measurements are shown using the effective length
of pipe. See Section 12.A for information on effective
length of pipe components.
The pipe is tested to be run inside an enclosed wall.
There is no requirement for inspection openings at each
joint within the wall.
• Measurements are made from the appliance outer wrap,
not from the standoffs.
WARNING! Risk of Fire or Asphyxiation. This appliance requires a separate vent. DO NOT vent to a pipe
serving a separate solid fuel burning appliance.
D. Use of Elbows
• Horizontal terminations are measured to the outside
mounting surface (flange of termination cap). See
Figure 4.3.
• Vertical terminations are measured to bottom of
termination cap.
• Horizontal pipe installed level with no rise.
Diagonal runs have both vertical and horizontal vent aspects when calculating the effects. Use the rise for the
vertical aspect and the run for the horizontal aspect.
Two 45º elbows may be used in place of one 90º elbow.
On 45º runs, one foot of diagonal is equal to 8-1/2 in. (216
mm) horizontal run and 8-1/2 in. (216 mm) vertical run. A
length of straight pipe is allowed between two 45º elbows.
See Figure 4.4.
F. Vent Information
General Rules:
• When penetrating a combustible wall, a wall shield
firestop must be installed on each side of a combustible
wall. See Section 5.B.
• When penetrating a combustible ceiling, a ceiling firestop
must be installed.
12
in
.
Vertical
8-1/2 in.
• Horizontal runs of vent do not require vertical rise;
horizontal runs may be level.
8-1/2 in.
Horizontal
Figure 4.4
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13
G. Installation Instructions and Venting Information - PVI-DVP
These instructions are for appliances utilizing the PVI-DVP.
For appliances incorporating the PVK-80, see Section 4.I.
h. Clearances between the vent pipe and combustible materials must be maintained at 3-inch top, 1-inch sides,
and 1/2 inch bottom.
i. All outer pipe joints must be sealed with high temperature silicone. See Section 7.A.
CAUTION: Failure to install, operate, and maintain the
power venting system in accordance with manufacturer's
instructions will result in conditions which may produce
bodily injury and/or property damage.
Figure 4.5 PVI-DVP
IMPORTANT: Failure to read and follow these instruc-
NOTICE: The blower motors present in this appliance
will generate sound during operation. The effects of the
increased sound level can be minimized with careful
planning during installation of the system. Locating the
powervent service access grill in an area remote of
immediate living space will reduce the effects of the added
sound generated during operation.
tions may create a possible hazard and will void the fireplace warranty.
2. INSTALLATION GUIDELINES
CAUTION! Risk of Cuts or Abrasions. Wear protective
gloves and safety glasses during installation. Sheet metal
edges are sharp.
WARNING: RISK OF FIRE AND BURNS. DO NOT install PVI with the access panel facing upward. Overheating could occur.
INTRODUCTION
a. If the PVI-DVP is being installed in a confined space
(such as a utility closet, mechanical room or attic space)
with a total volume less than 720 cubic ft, an 8 inch by 16
inch hole will be required directly in front of the access
panel. The confined space where PVI is installed, and
the space to which the access hole opens, must add up
to at least 720 cubic feet. This hole may be covered with
a decorative cover as long as the cover has a minimum of
50% open air. This also applies to a fireplace chase.
The PVI-DVP is certified for use only on fireplaces manufactured by Hearth & Home Technologies with IPI (intermittent
pilot ignition) gas controls.
The PVI operates on 110-120 VAC electrical service which
is supplied at the fireplace junction box.
Components and Service Parts List
Service Parts List
Replacement parts can be obtained from your dealer. Repair of the Power Vent should only be done by a qualified
service technician. A list of replacement parts is shown in
the service parts section of this manual.
INSTALLATION OF PVI-DVP
1. INSTALLATION PRECAUTIONS
a. This device must be installed by a qualified installer in
accordance with these instructions.
b. Safety inspection of the venting system should be
performed before and after installation of this power
vent. Consult local code officials and follow applicable
installation codes.
c. DO NOT INSTALL DAMAGED EQUIPMENT OR VENT
COMPONENTS.
d. The exit termination of mechanical draft systems shall
not be less than seven feet above grade when located
adjacent to public walkways and at least ten feet from
lot line or adjacent buildings.
e. A mechanical drafting venting system shall terminate at
least three feet above any forced air inlet located within
ten feet.
f. Disconnect electrical power supply before making wiring
connections.
g. Venting of more than one appliance in a common vent
system is prohibited.
14
If the PVI-DVP is being installed in a space greater than
720 cubic ft the 8 inch by 16 inch access hole is still
required, but a solid cover may be used.
The decorative cover CANNOT be located on an outside
wall that is open to the environment.
b. For installations near loose-fill insulation (such as attics)
a minimum clearance of six inches must be maintained
between the access panel and the insulation.
c. The access panel opening must be located such that
access for service and adjustment is available. The
NEC requires a minimum of 30 inches of space around
the opening and 36 inches in front of the opening to
the access panel. Consult officials having jurisdiction
regarding regional requirements.
Heat & Glo • RED60-NNN, RED60-NM, RED60-LM, RED60-NNN-80, RED60-NM-80, RED60-LM-80 Installation Manual • 2159-970 Rev. E • 4/14
Installation of Vent Pipe
Framing and Clearances
For information on standard procedures for venting the
appliance, refer to Section 7.
Note: The mounting brackets attached to the frame must
be used to install the PVI-DVP.
For the allowable pipe lengths and elbow combinations for
this appliance, consult Section 4. The PVI uses DVP pipe
(8 inch) connections for both the inlet and outlet.
Chassis Dimensions
PVI-DVP Vertically Positioned as shown in Figure 4.6 and
Figure 4.7.
See Section 12 to view the approved termination caps.
All outer pipe joints must be sealed with silicone with a
minimum of 300ºF continuous exposure rating, including the slip section that connects directly to the horizontal
termination cap.
• Apply a bead of silicone sealant inside the female outer
pipe joint prior to joining sections. See Figure 7.1.
• Only outer pipes need to be sealed. All unit collar, pipe,
slip section, elbow and cap outer flues shall be sealed
in this manner, unless otherwise stated.
Vent Pipe Regulations
• A minimum of one 90 degree elbow and two feet straight
vertical or eight feet vertical venting is required between
the appliance and the PVI. Once this requirement is
met, the PVI may be placed at any point in the venting
configuration.
Height
Width
Depth
18-7/8 in.
11-5/8 in.
13 in.
Table 1.
Framing Dimensions
WARNING! Risk of fire and burns! DO NOT install PVI
with the access panel facing upward. Overheating could
occur.
Table 2 and Figure 4.6 show the clearances required for
the PVI. Required clearances are the same for all allowable PVI orientations.
Height
Width
Depth
20-7/8 in.
13-5/8 in.
13-1/2 in.
Table 2.
• A minimum of 18 inches is required between the PVI
and the termination cap to allow room for the pipe to go
through a wall or roof.
11-5/8 IN.
ACCESS PANEL
13 IN.
18-7/8 IN.
SIDE
30-11/16IN.
1/2 IN. CLEARANCE
1 IN.
CLEARANCE
Figure 4.6
Heat & Glo • RED60-NNN, RED60-NM, RED60-LM, RED60-NNN-80, RED60-NM-80, RED60-LM-80 Installation Manual • 2159-970 Rev. E • 4/14
15
If the PVI-DVP is being installed in a confined space (such
as a utility closet, mechanical room or attic space) with a
total volume less than 720 cubic ft, an 8 inch by 16 inch
hole will be required directly in front of the access panel.
The confined space where PVI is installed, and the space
to which the access hole opens, must add up to at least
720 cubic feet. This hole may be covered with a decorative cover as long as the cover has a minimum of 50% open
air. This also applies to a fireplace chase. If the PVI-DVP
is being installed in a space greater than 720 cubic ft the
8 inch by 16 inch access hole is still required, but a solid
cover may be used.
The access panel opening must be located such that access for service and adjustment is available. The NEC
requires a minimum of 30 inches of space around the
opening and 36 inches in front of the opening to the access panel. Consult officials having jurisdiction regarding
regional requirements.
Figures 4.9, 4.10, 4.11 and 4.12 show possible framing
techniques.
WARNING! Risk of fire and burns! DO NOT install PVIDVP with the access panel facing upward. Overheating
could occur.
ACCESS PANEL
Note: An 8 X 16 inch framed hole is required in front of
the access panel. This hole may be covered with an open
air louvered cover.
8 IN.
CENTER AIR
OPENING OVER COVER
16 IN.
TOP
WARNING! Risk of fire and burns! DO NOT install
PVI-DVP with the access panel facing upward.
Overheating could occur.
Figure 4.9 PVI-DVP Mounted to Horizontal Surface
= OPTIONAL FINISH MATERIAL AROUND ACCESS PANEL
Figure 4.7 Access Panel Framing Dimensions
Note: AN 8 X 16 inch framed
hole is required in front of the
access panel.
This hole may be covered with
an open air louvered cover.
ACCESS PANEL
CATCH PLATE HOLES
CATCH PLATE
SCREWS
NOTE: When the PVI-DVP is installed in the upside-down,
horiztontal orientation, the supplied catch plate needs to
be mounted onto the cover assembly.
Figure 4.8 Mount the Catch Plate
16
Figure 4.10 PVI-DVP Mounted to Vertical Surface
Heat & Glo • RED60-NNN, RED60-NM, RED60-LM, RED60-NNN-80, RED60-NM-80, RED60-LM-80 Installation Manual • 2159-970 Rev. E • 4/14
Note: AN 8 X 16 inch
framed hole is required in
front of the access panel.
This hole may be covered
with an open air louvered
cover.
CHASE
8 x 16
OPENING IN WALL
DECORATIVE
OPEN AIR COVER
NOTE: COVER MUST BE AT
LEAST 50% OPEN AIR.
APPLIANCE
Figure 4.11 Mount PVI-DVP to Chase
Figure 4.12 and Figure 4.13 show the proper installation
of the PVI-DVP if a louvered register is being used to
provide free air.
ADJUST BRACKET
TO SPECIFIED DEPTH
Figure 4.13
Note: If the access
cover is solid, the
1/2 in. clearance
should change to a
minimum of 2 in.
For additional scenarios to attach the PVI, the optional
mounting brackets can be used. They can be secured to
the side brackets on the PVI using wing nuts (supplied).
The brackets can be attached anywhere along these designated holes. See Figure 4.14 and 4.15.
1/2 IN. MAX. FROM
BACK OF OPEN
AIR COVER
LOUVERED OR
OPEN AIR WALL
COVER
SHEETROCK
Figure 4.12 PVI-DVP Mounted with Fresh Air Access
Figure 4.14
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17
SCREWS
Figure 4.18
Wiring the PVI-DVP
Figure 4.15
The optional mounting brackets may be used when mounting the PVI to a studded wall. See Figure 4.15.
Securing the PVI inside a floor joist can be easily done using the side brackets. See figure 4.16. If the side brackets
can’t be used, or additional support is needed, the optional
mounting brackets can be used as shown in Figure 4.17
and Figure 4.18.
SCREWS
Figure 4.16
SCREWS
NOTICE: Electrical wiring must be done in accordance
with national, provincial, and/or local electric codes.
CAUTION: Risk of shock! Disconnect electrical power
from fireplace/power vent before performing any maintenance, repair, or electrical wiring.
NOTICE: Electrical service of 110-120 VAC must be
supplied to the junction box of the fireplace in order for the
power vent to operate correctly.
1. Wire Harness
a. Determine the length of the wire harness required to
run between the PVI-DVP and the appliance from the
service parts list.
b. On the end closest to the junction box, drill a 7/8 inch
diameter hole and lead wire cable assembly through a
Romex connector.
c. Attach the end of the harness with the loose wires to
the PVI-DVP. Use supplied zip ties to contain all loose
wiring. See Figure 4.20 and Figure 4.21.
d. Attach the end of the harness with the connector to the
appliance.
2. PVI-DVP Connections
Refer to the PVI-DVP wiring diagram (Figure 8.6).
a. Attach the green wire from the harness to the quick
ground connect. Connect the red wire to one of the
spades on the vacuum switch. Connect the brown wire
to the remaining spade on the vacuum switch.
b. Connect the white wire from the harness to the open
female connector on harness, inside the PVI.
c. Connect the black wire from the harness to the open
male connector on harness, inside the PVI.
3. RED60 Connections
Refer to the RED60 wiring diagram, Figure 4.19. Ensure
wire harness has been fastened to the appliance. Route
wires and wire harness in a manner that protects them
from contact with sharp metal surfaces.
a. Attach the white, 3-wire connector to the AUX #2 connector on the AUX300.
b. Connect the brown wire to the brown wire coming from
the 8K1-PVI.
c. Connect the red wire to the red wire coming from the
8K1-PVI.
Figure 4.17
18
Heat & Glo • RED60-NNN, RED60-NM, RED60-LM, RED60-NNN-80, RED60-NM-80, RED60-LM-80 Installation Manual • 2159-970 Rev. E • 4/14
INTERMITTENT
PILOT IGNITOR
APPLIANCE ON/OFF CONTROL
FAN
SENSOR
WIRE
IGNITER
WIRE
HARNESS
HARNESS
MALE/FEMALE
WIRE ASSEMBLY
THERMO SNAP DISC
HARNESS
WHITE
6VDC TRANSFORMER
ORANGE
8K1-PVI
AUX300
MODULE
WALL SWITCH
JUMPER WIRE
TO FAN OUTLET
ON JUNCTION
BOX
JUMPER
JUNCTION BOX
ELECTRICAL
ACCESS KNOCKOUT
ACCESSORY
CABLE
IPI WIRE
HARNESS
TO PVI-DVP
HI LIMIT SWITCHES
GREEN
JUMPER
VALVE
GREEN
JUMPER
JUMPER
GROUND TO
FIREPLACE CHASSIS
ORANGE
Figure 4.19 RED60 PVI-DVP with IntelliFire Plus Pilot Ignition Wiring Diagram
Installation Inspection
1. Follow safety inspection procedures recommended by
national, provincial, and/or local codes.
2. Be certain all electrical connections are properly made
and secure.
3. Visually inspect the vent system and determine that
there is no flue gas spillage, blockage or restriction,
leakage, corrosion or other unsafe deficiencies.
4. Place the fireplace in operation and determine that the
burner and power vent are operating properly. The
main burner should show no signs of floating, lifting, or
flashbacks.
WARNING: If any unsafe condition is determined when
inspecting the installation and operation of the fireplace
and Power Vent, the equipment should be shut off. Corrections MUST be made before the equipment is put into
continuous operation.
cal plane in regards to horizontal or vertical orientation.
The vacuum switch must be installed on a vertical plane.
If the PVI is orientated horizontally in the vent run, install
the vacuum switch in location “A” noted in Figure 4.20. If
the PVI is orientated vertically in the vent run, install the
vacuum switch in location “B” in Figure 4.20. Follow instructions on label attached inside the PVI. Remove the
label as directed. See Figure 4.21 for the switch and wire
orientation.
PVI HORIZONTAL
A
VACUUM
SWITCH
Vacuum Switch Orientation
WARNING! Risk of Fire and Explosion! Install vacuum
switch on a vertical plane. Failure to follow instructions could
result in fire or explosion.
If the PVI is mounted in a vertical position, the vacuum
switch needs to be moved. To do this, loosen and remove
the two nuts currently using to secure it to the inside wall
of the PVI. Move and secure the vacuum switch onto the
adjacent wall using the two bolts that are sticking out of
the surface. See Figure 4.20 for the location on the vert-
B
PVI VERTICAL
Figure 4.20 Vacuum Switch Location - Horizontal/Vertical Orientation
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CAUTION: Risk of electrical shock! DO NOT allow 110-120
VAC wires to contact hot metal surfaces. Use supplied wire
ties to bundle wires away from flue pipe, blower housing
and other metal surfaces.
CAUTION! DO NOT allow wires to touch blower. Wire
insulation will melt. Power vent will malfunction.
PVI Horizontal
Orientation Switch and Wire
ZIP TIE
Maintenance
CAUTION! Before performing any maintenance or repair
to the power vent assembly, make sure electrical power is
disconnected to the fireplace.
1. Vent System: Inspect all components and connections
annually. Replace, seal, or tighten pipe connections if
necessary.
2. Power Vent Cap: Inspect at least annually, to clear
away any debris blocking any part of the cap.
3. Motor: The blower motor bearings are sealed and no
further lubrication is necessary. To access the motor,
vacuum switch or pressure sense tube, refer to Figure
4.22.
If the motor needs to be removed, take out the three screws
that attach the collar to the wall and the five nuts holding
the motor down as shown in Figure 4.23.
PVI Vertical
Orientation Switch and Wire
ZIP TIE
Figure 4.21 PVI Switch and Wire Orientation-Horizontal/Veritcal
Operating Instructions
After installation of the power vent, follow the operation
instructions of the fireplace.
1. Turn the ON/OFF/REMOTE switch on the black IPI
module to the ON position. When using a wall switch
to control the operation of the appliance, the ON/OFF/
REMOTE switch on the black IPI module must be in
the ON position.
2. Turn the fireplace ON/OFF switch to "ON".
Note: During periods of operation after turning the fire-
Figure 4.22 Motor and Electrical Access
REMOVE SCREWS (3)
place "ON", there will be a delay of at least 30 seconds
before the fireplace ignites. This is due to the time necessary for the fan to reach operating speed and to remove
any gases from the combustion chamber.
3. After turning the switch to the "ON" position, if the fireplace does not turn on, shut the switch to "OFF" and
inspect the power vent system for any debris that may
be obstructing the fan blade movement.
4. Turn the fireplace ON/OFF switch to "OFF" to turn off
the burner and the power vent.
REMOVE NUTS (5)
Figure 4.23 Motor Service
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Heat & Glo • RED60-NNN, RED60-NM, RED60-LM, RED60-NNN-80, RED60-NM-80, RED60-LM-80 Installation Manual • 2159-970 Rev. E • 4/14
H. Vent Diagrams
WARNING
Fire Risk. Explosion Risk.
Do NOT pack insulation or other combustibles between ceiling firestops.
• ALWAYS maintain specified clearances around venting and firestop systems.
• Install wall shield and ceiling firestops as specified.
Failure to keep insulation or other material away from vent pipe could cause fire.
Top Vent - Horizontal Termination
Venting with 1 elbow
V1 Minimum
V1 + H1 Maximum
2 ft.
610 mm
60 ft.
18.3 m
3 ft.
914 mm
70 ft.
21.3 m
4 ft.
1.2 m
80 ft.
24.4 m
V1 + H1 = 80 ft. (24.4 m) Maximum
Note: Must have 24 inches minimum
vertical vent prior to attaching any
elbow to the appliance.
Note: Use DVP Series
components only.
Note: PVI-DVP can be located in any
position except V1.
WARNING! Risk of fire and burns!
DO NOT install PVI-DVP with the
access panel facing upward. Overheating could occur.
H1
V1
Figure 4.24
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Top Vent - Horizontal Termination - (continued)
Top Vent - Horizontal Termination
Venting with 2 elbows
V1 Minimum
V1 + H1 + H2 Maximum
2 ft.
610 mm
50 ft.
15.2 m
3 ft.
914 mm
60 ft.
18.3 m
4 ft.
1.2 m
70 ft.
21.3 m
V1 + H1 + H2 = 70 ft. (21.3 m) Maximum
Note: Must have 24 inches minimum
vertical vent prior to attaching any
elbow to the appliance.
Note: Use DVP Series
components only.
Note: PVI-DVP can be located in any
position except V1.
WARNING! Risk of fire and burns!
DO NOT install PVI-DVP with the
access panel facing upward. Overheating could occur.
H1
V1
H2
INSTALLED
HORIZONTALLY
Figure 4.25
22
Heat & Glo • RED60-NNN, RED60-NM, RED60-LM, RED60-NNN-80, RED60-NM-80, RED60-LM-80 Installation Manual • 2159-970 Rev. E • 4/14
Top Vent - Horizontal Termination - (continued)
Top Vent - Horizontal Termination
Venting with 3 elbows
V1 Minimum
V1 + V2 + H1 + H2 Maximum
2 ft.
610 mm
40 ft.
12.2 m
3 ft.
914 mm
50 ft.
15.2 m
4 ft.
1.2 m
70 ft.
21.3 m
V1 + V2 + H1 + H2 = 70 ft. (21.3 m) Maximum
Note: Must have 24 inches minimum
vertical vent prior to attaching any
elbow to the appliance.
Note: Use DVP Series
components only.
Note: PVI-DVP can be located in any
position except V1.
WARNING! Risk of fire and burns!
DO NOT install PVI-DVP with the
access panel facing upward. Overheating could occur.
H2
V2
V1
H1
Figure 4.26
Top Vent - Horizontal Termination
Venting with more than 3 elbows
Note: Must have 24 inches minimum
vertical vent prior to attaching any
elbow to the appliance.
Note: Use DVP Series
components only.
5 Elbows
V1 Minimum
Note: PVI-DVP can be located in any
position except V1.
WARNING! Risk of fire and burns!
DO NOT install PVI-DVP with the
access panel facing upward. Overheating could occur.
Total V + Total H Maximum
2 ft.
610 mm
30 ft.
9.1 m
3 ft.
914 mm
40 ft.
12.2 m
4 ft.
1.2 m
50 ft.
15.2 m
Total V + Total H = 50 ft. (15.2 m) Maximum
4 Elbows
V1 Minimum
6 Elbows
Total V + Total H Maximum
2 ft.
610 mm
30 ft.
9.1 m
3 ft.
914 mm
40 ft.
12.2 m
4 ft.
1.2 m
60 ft.
18.3 m
TOTAL V + TOTAL H = 60 ft. (18.3 m) Maximum
V1 Minimum
Total V + Total H Maximum
2 ft.
610 mm
10 ft.
3.0 m
3 ft.
914 mm
20 ft.
6.0 m
4 ft.
1.2 m
40 ft.
12.2 m
Total V + Total H = 40 ft. (12.2 m) Maximum
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Top Vent - Vertical Termination
No Elbows
V1 = 8 ft. Min. (2.4 m)
V2 = 50 ft. Max. (15.2 m)
V2
V1
Figure 4.27 Vertical Vent Maximum
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Heat & Glo • RED60-NNN, RED60-NM, RED60-LM, RED60-NNN-80, RED60-NM-80, RED60-LM-80 Installation Manual • 2159-970 Rev. E • 4/14
Top Vent - Vertical Termination
Venting with 2 elbows
Note: Must have 24 inches minimum
vertical vent prior to attaching any
elbow to the appliance.
Note: Use DVP Series
components only.
V1 Minimum
V1 + V2 + H Maximum
2 ft.
610 mm
50 ft.
15.2 m
3 ft.
914 mm
60 ft.
18.3 m
4 ft.
1219 mm
70 ft.
21.3 m
V1 + V2 + H1 = 70 ft. (21.3 m) Maximum
Note: PVI-DVP can be located in any
position except V1.
WARNING! Risk of fire and burns!
DO NOT install PVI-DVP with the
access panel facing upward. Overheating could occur.
V2
H1
V1
Figure 4.28
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Top Vent - Vertical Termination
Venting with 3 elbows
Note: Must have 24 inches minimum
vertical vent prior to attaching any
elbow to the appliance.
V1 Minimum
Note: Use DVP Series
components only.
Note: PVI-DVP can be located in any
position except V1.
V1 + V2 + H1 + H2 Maximum
2 ft.
610 mm
40 ft.
12.2 m
3 ft.
914 mm
50 ft.
15.2 m
4 ft.
1219 mm
70 ft.
21.3 m
V1+ V2 + H1+ H2= 70 ft. (21.3 m) Maximum
WARNING! Risk of fire and burns! DO
NOT install PVI-DVP with the access panel
facing upward. Overheating could occur.
V2
H1
V1
H2
INSTALLED
HORIZONTALLY
Figure 4.29
Top Vent - Vertical Termination
Venting with more than 3 elbows
Note: Must have 24 inches minimum
vertical vent prior to attaching any
elbow to the appliance.
Note: PVI-DVP can be located in any
position except V1.
Note: Use DVP Series
components only.
WARNING! Risk of fire and burns! DO
NOT install PVI-DVP with the access panel
facing upward. Overheating could occur.
5 Elbows
V1 Minimum
Total V + Total H Maximum
2 ft.
610 mm
30 ft.
9.1 m
3 ft.
914 mm
40 ft.
12.2 m
4 ft.
1.2 m
50 ft.
15.2 m
Total V + Total H = 50 ft. (15.2 m) Maximum
4 Elbows
V1 Minimum
6 Elbows
Total V + Total H Maximum
2 ft.
610 mm
30 ft.
9.1 m
3 ft.
914 mm
40 ft.
12.2 m
4 ft.
1.2 m
60 ft.
18.3 m
TOTAL V + TOTAL H = 60 ft. (18.3 m) Maximum
V1 Minimum
Total V + Total H Maximum
2 ft.
610 mm
10 ft.
3.0 m
3 ft.
914 mm
20 ft.
6.0 m
4 ft.
1.2 m
40 ft.
12.2 m
Total V + Total H = 40 ft. (12.2 m) Maximum
26
Heat & Glo • RED60-NNN, RED60-NM, RED60-LM, RED60-NNN-80, RED60-NM-80, RED60-LM-80 Installation Manual • 2159-970 Rev. E • 4/14
Note: 1 ft. of vertical drop decreases
horizontal length by 2 ft.
H1
H2
V1
V2
MAXIMUM
VERTICAL
DROP
NOTICE: If a a pipe configuration includes
a vertical component that goes downward, a
vertical component going back upward is not
allowed.
H3
NOTE: Maximum total vent run= Total vertical vent run + Total horizontal vent run
DIRECT VENT WITH 2 FT. MINIMUM VERTICAL OFF TOP OF APPLIANCE
MAX. ELBOWS
MAX. TOTAL VENT RUN
MAX. VERT. DROP
(45° & 90°)
Total V + Total H (FT.)
V2 (FT.)
3
26 ft.
7 ft.
4
16 ft.
7 ft.
5
16 ft.
7 ft.
*1 ft. vertical drop decreases horizontal length by 2 ft.
DIRECT VENT WITH 3 FT. MINIMUM VERTICAL OFF TOP OF APPLIANCE
MAX. ELBOWS
MAX. TOTAL VENT RUN
MAX. VERT. DROP
(45° & 90°)
Total V + Total H (FT.)
V2 (FT.)
3
30 ft.
7 ft.
4
22 ft.
7 ft.
5
22 ft.
7 ft.
*1 ft. vertical drop decreases horizontal length by 2 ft.
DIRECT VENT WITH 4 FT. MINIMUM VERTICAL OFF TOP OF APPLIANCE
MAX. ELBOWS
MAX. TOTAL VENT RUN
MAX. VERT. DROP
(45° & 90°)
Total V + Total H (FT.)
V2 (FT.)
3
45 ft.
7 ft.
4
38 ft.
7 ft.
5
30 ft.
7 ft.
6
22 ft.
7 ft.
*1 ft. vertical drop decreases horizontal length by 2 ft.
EXAMPLE: An appliance with 3 ft. vertical off the top (V1), a vertical drop of 6 ft. (V2) and a total of 4 elbows can have
a maximum vent run length (Total V + Total H) of 10 ft.
22 ft. - (6 ft vertical drop x 2*) = 10 ft.
Figure 4.30 Power Vent Positioned Before Vertical Drop
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Note: 1 ft. of vertical drop decreases
horizontal length by 2 ft.
H1
V1
V2
MAXIMUM
VERTICAL
DROP
NOTICE: If a a pipe configuration includes a vertical component
that goes downward, a vertical component going back upward is
not allowed.
H2
H3
NOTE: Maximum total vent run= Total vertical vent run + Total horizontal vent run
DIRECT VENT WITH 2 FT. MINIMUM VERTICAL OFF TOP OF APPLIANCE
MAX. ELBOWS
MAX. TOTAL VENT RUN
MAX. VERT. DROP
(45° & 90°)
Total V + Total H (FT.)
V2 (FT.)
3
34 ft.
7 ft.
4
22 ft.
7 ft.
5
22 ft.
7 ft.
*1 ft. vertical drop decreases horizontal length by 2 ft.
DIRECT VENT WITH 3 FT. MINIMUM VERTICAL OFF TOP OF APPLIANCE
MAX. ELBOWS
MAX. TOTAL VENT RUN
MAX. VERT. DROP
(45° & 90°)
Total V + Total H (FT.)
V2 (FT.)
3
40 ft.
7 ft.
4
30 ft.
7 ft.
5
30 ft.
7 ft.
*1 ft. vertical drop decreases horizontal length by 2 ft.
DIRECT VENT WITH 4 FT. MINIMUM VERTICAL OFF TOP OF APPLIANCE
MAX. ELBOWS
MAX. TOTAL VENT RUN
MAX. VERT. DROP
(45° & 90°)
Total V + Total H (FT.)
V2 (FT.)
3
56 ft.
7 ft.
4
50 ft.
7 ft.
5
40 ft.
7 ft.
6
30 ft.
7 ft.
*1 ft. vertical drop decreases horizontal length by 2 ft.
EXAMPLE: An appliance with 2 ft. vertical off the top (V1), a vertical drop of 5 ft. (V2) and a total of 3 elbows can have
a maximum vent run length (Total V + Total H) of 24 ft.
34 ft. - (5 ft vertical drop x 2*) = 24 ft.
Figure 4.31 Power Vent Positioned After Vertical Drop
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Heat & Glo • RED60-NNN, RED60-NM, RED60-LM, RED60-NNN-80, RED60-NM-80, RED60-LM-80 Installation Manual • 2159-970 Rev. E • 4/14
I. Installation Instructions and Venting Information - PVK-80 for RED60 Model
These instructions are for appliances utilizing the PVK-80
for the RED60 model. For appliances incorporating the
PVI-DVP. See Section 4.G.
6. CLEARANCES BETWEEN THE VENT PIPE AND
COMBUSTIBLE MATERIALS MUST BE MAINTAINED AT 3-INCH TOP, 1-INCH SIDES, AND
1-INCH BOTTOM. See Figure 4.33.
7. CAUTION: Failure to install, operate, and maintain the
power venting systemin accordance with manufacturer's
instructions will result in conditions which could produce
bodily injury and/or property damage.
NOTICE: The blower motor present in this appliance
will generate sound during operation. The effects of the
increased sound level can be minimized with careful
planning during installation of the system.
PVK-80 POWERVENT
Figure 4.32 PVK-80 Power Vent
IMPORTANT NOTE: When installing the PVK-80 with the
RED60 model, these PVK-80 installation instructions supercede the instructions that are included with the PVK80 Power Vent Kit.
WARNING! Risk of Fire! Failure to follow these instructions could create a fire hazard and may void the fireplace
warranty. Install PVK-80 on RED60 model per these instructions.
THESE INSTRUCTIONS MUST REMAIN WITH THE
EQUIPMENT.
INTRODUCTION
The PVK-80 Power Vent can be used on RED60 direct
vent gas fireplaces manufactured by Hearth & Home
Technologies.
The PVK-80 Power Vent operates on 110-120 VAC electrical service.
Components and Service Parts List
Service Parts List
Replacement parts can be obtained from your dealer. Repair of the Power Vent should only be done by a qualified
service technician. A list of replacement parts is shown in
the instruction included with the PVK-80 kit.
INSTALLATION OF PVK-80
POWER VENT
1. Location of venting system terminations must be made
in accordance with national, provincial, and/or local
codes. The minimum clearance requirements must be
followed on models using the PVK-80 Power Vent.
A. The exit termination of mechanical draft systems shall
not be less than 7 feet above grade when located adjacent to public walkways and at least 10 feet from lot
line or adjacent buildings.
B. A mechanical drafting venting system shall terminate at
least 3 feet above any forced air inlet located within 10
feet.
C. The venting system of direct vent appliances shall terminate at least 12 inches below, 12 inches horizontally
from, or 12 inches above any building opening through
which flue gases could enter.
D. The vent termination point shall not be installed closer
than 2 feet from an inside corner of an L-shaped structure.
E. The vent termination should not be mounted directly
above or within 3 feet horizontally from an oil tank vent
or gas meter.
F. The bottom of the vent termination shall be located at
least 2 feet above the finished graded and 2 feet above
any combustible projection.
INSTALLATION PRECAUTIONS
1. This device must be installed by a qualified installer in
accordance with these instructions.
2. Safety inspection of the venting system should be
performed before and after installation of this power
vent. Consult local code officials and follow applicable
installation codes.
3 in. (76 mm)
top clearance
3 in. (76 mm)
top clearance *
1 in. (25 mm)
clearance around
vertical sections
3. DO NOT INSTALL DAMAGED EQUIPMENT OR VENT
COMPONENTS.
1 in. (25 mm)
clearance
bottom & sides
Wall
Shield
Firestop
4. Disconnect electrical power supply before making wiring
connections.
5. VENTING OF MORE THAN ONE APPLIANCE IN A
COMMON VENT SYSTEM IS PROHIBITED.
Heat
Shield
WALL
Figure 4.33
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NOTE: The PVK-80 Power Vent must terminate in a HORIZONTAL position. See Figure 4.33.
2. Install vent system components per planned vent run.
Route the vent pipe from the fireplace to the Power Vent
using the minimum number of elbows possible.
3. After determining the location of the vent system termination point (see Step 1) cut a 10 in. X 12 in. rectangular
hole through the wall or roof. Apply the adhesive back
fiberglass tape to the last vent system component 1 1/4"
from the edge. Firmly press the tape on to the venting and
fold the extra tape inside the venting. See Figure 4.34.
Mount and attach the power vent to the last vent system
component. The exhaust port of the PVK-80 cap MUST
be pointed down. Fasten the last horizontal vent section
to the exterior firestop with a sheet metal screw through
the flange and into the vent pipe. See Figure 4.35.
FAN EXHAUST PORT MUST BE DOWN
Figure 4.35
14-1/2 in. MINIMUM
21 in. MAXIMUM
3 in.
1 IN.
3 IN.
Note: Cut away
combustible
siding for proper
clearance.
1 in.
Figure 4.36
SUPPORT BRACES
WIRING THE PVK-80 POWER VENT
FIBERGLASS TAPE
FOLD EDGE INSIDE PIPE
Figure 4.34
NOTE: Wall firestops (not included with the Power Vent)
are available for DVP vent pipe. The firestop MUST be
used whenever a section of vent pipe passes through a
combustible wall.
NOTE: Electrical wiring must be done in accordance with
national, provincial, and/or local electric codes.
CAUTION! Before performing any maintenance, repair,
or electrical wiring to the fireplace/power vent, make sure
the electrical power is first disconnected to the fireplace/
power vent.
PLACE TERMINAL BLOCK BEHIND FAN.
ACCESS FROM FRONT
5. The minimum distance from the outside wall to the end
of the top shield of the PVK-80 horizontal cap is 14-1/2
inches. The maximum distance is 21 inches. See Figure
4.36.
6. Two support braces are provided and MUST be used
to mount the PVK-80 horizontal cap to the wall. Screw
one end of each brace to the bottom of the cap housing,
using the pilot holes in the cap. Extend each brace until
it contacts the building wall and tighten the bolt/nut in
the center of each brace. Fasten the other end of each
brace to the outside wall. See Figure 4.36.
WIRE ACCESS HOLE
Figure 4.37
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Heat & Glo • RED60-NNN, RED60-NM, RED60-LM, RED60-NNN-80, RED60-NM-80, RED60-LM-80 Installation Manual • 2159-970 Rev. E • 4/14
Note: The PVK-80 Power Vent includes a 6 1/2 foot 5-wire
assembly wired into the vent cap blower motor. If this wire
assembly will not reach the fireplace, the wires may need
to be spliced to additional wire lengths in a junction box installed inside the building. Follow applicable electric codes.
The RED60 appliance comes wired for use with either a
PVI-DVP power vent or a PVK-80. If opting to use a PVK80 power vent, these instructions must be followed carefully
to ensure the proper function of the appliance.
1. Refer to RED60-PVK-80 wiring diagram. See Figure
4.39.
2. Remove module heat shield cover plate.
3. Plug the male connectors from wire harness in ACC box
onto the red and brown wires on the IPI wire harness.
Route the remainder of the harness to where the PVK80 wiring will enter the appliance.
4. Plug white connector on other harness in ACC box
into the AUX2 port of the AUX300 module. Route the
remainder of harness to where the PVK-80 wiring will
enter the appliance.
5. If required, bore an additional 7/8 inch diameter hole
in the side of the fireplace outer wrap near where the
wire hole already exists. Use a strain relief connector
to secure wires whenever wires pass through a steel
panel. See Figure 4.37.
6. Remove and discard wires currently attached to terminal
block included with the PVK-80. They are not needed.
7. Place the PVK-80 terminal block assembly in the cavity
under the fireplace behind the blower using provided
velcro pads. See Figure 4.37. Connect the black,
white, and green wires from the power vent assembly
to the terminal block according to the wiring diagram.
See Figure 4.38 and Figure 4.39. Attach 1/4 inch male
wiring connectors to red and brown wires from PVK-80
Power Vent.
8. Plug brown and red wire ends of harness routed in
Step 3 onto the brown and red wires from the PVK-80
wiring harness.
9. Connect ends of harness routed in Step 4 to the terminal
block, connecting like colors to one another: green to
green, white to white, black to black.
10. Replace module heat shield cover plate removed in
Step 2.
11. Use a cable tie to connect the wires together so that
no wire is in contact with the top of the cavity under the
fireplace.
12. Reconnect electrical power supply to the junction box.
INSTALLATION INSPECTION
1. Follow safety inspection procedures recommended by
national, provincial, and/or local codes.
2. Be certain all electrical connections are properly made
and secure.
3. Visually inspect the vent system and determine that
there is no flue gas spillage, blockage or restriction,
leakage, corrosion or other unsafe deficiencies.
4. Place the fireplace in operation and determine that the
burner and power vent are operating properly. The
main burner should show no signs of floating, lifting, or
flashbacks.
WARNING! If any unsafe condition is determined when
inspecting the installation and operation of the fireplace
and Power Vent, the equipment should be shut off. Corrections MUST be made before the equipment is put into
continuous operation.
SETTING THE EXHAUST CONTROL
The PVK-80 has an exhaust control lever which must be
set and secured during the Installation Inspection. The
lever is located behind the electrical cable connector of
the cap housing and is factory set in the closed position.
See Figure 4.40.
The exhaust control lever must remain in the closed position for optimum appliance performance. Secure the
exhaust control lever to the power vent housing with the
sheet metal screw. Do not change this setting.
WIRES TO AUX300
TERMINAL BLOCK
WARNING! Risk of Overheating! DO NOT change exhaust control lever setting! Glass failure will occur.
WIRES FROM POWER VENT
Figure 4.38
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31
INTERMITTENT
PILOT IGNITOR
APPLIANCE ON/OFF CONTROL
FAN
SENSOR
WIRE
IGNITER
WIRE
HARNESS
HARNESS
MALE/FEMALE
WIRE ASSEMBLY
THERMO SNAP DISC
HARNESS
WHITE
6VDC TRANSFORMER
ORANGE
8K1-PVI
AUX300
MODULE
WALL SWITCH
JUMPER WIRE
TO FAN OUTLET
ON JUNCTION
BOX
JUMPER
JUNCTION BOX
ELECTRICAL
ACCESS KNOCKOUT
WIRE HARNESS
(SHIPPED IN ACCESSORY BOX)
(RED)
(BROWN)
WIRE HARNESS
(SHIPPED IN
ACCESSORY BOX)
IPI WIRE
HARNESS
HI LIMIT SWITCHES
GREEN
JUMPER
JUMPER
VALVE
GREEN
JUMPER
(BROWN)
(RED)
PVK-80 POWER VENT
(WIRES MAY NEED TO BE SPLICED
TO REACH APPLIANCE)
GROUND TO
FIREPLACE
CHASSIS
(WHITE)
(BLACK)
(WHITE)
(BLACK)
ORANGE
(RED)
Figure 4.39 RED60 PVK-80 Wiring Diagram with IntelliFire Plus Pilot Ignition
(GREEN)
(GREEN)
(BROWN)
CONTROL LEVER REMOVE SCREW
TO ADJUST
SECURE CONTROL
LEVER WITH SCREW
AFTER ADJUSTMENT
Figure 4.40
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Heat & Glo • RED60-NNN, RED60-NM, RED60-LM, RED60-NNN-80, RED60-NM-80, RED60-LM-80 Installation Manual • 2159-970 Rev. E • 4/14
OPERATING INSTRUCTIONS
After installation of the power vent, follow the operation
instructions of the fireplace.
1. Turn the fireplace ON/OFF switch to "ON".
NOTE: During periods of operation after turning the fireplace "ON", there may be a slight delay before the fireplace
ignites. This is due to the time necessary for the blower
to reach operating speed and to remove any gases from
the combustion chamber.
and carefully pull back the cable to remove the four (4)
wires from the power vent assembly.
D. With the cable loosened from the power vent assembly,
remove the sheet metal screws used to secure the
power vent assembly in place. Firmly support the assembly to prevent the unit from falling after the sheet
metal screws have been removed. See Figure 4.42.
REMOVE
SCREWS
2. After turning the switch to the "ON" position, if the fireplace does not turn on, shut the switch to "OFF" and
inspect the power vent system for any debris that may
be obstructing the blower blade movement.
3. Turn the fireplace ON/OFF switch to "OFF" to turn off
the burner and the power vent.
MAINTENANCE
CAUTION: Before performing any maintenance or repair
to the power vent assembly, make sure electrical power is
disconnected to the fireplace.
1. Vent System: Inspect all components and connections
annually. Replace, seal, or tighten pipe connections if
necessary.
2. Power Vent Cap: Inspect at least annually, to clear
away any debris blocking any part of the cap.
SUPPORT WHEN
REMOVING
Figure 4.42
3. Motor: The blower motor bearings are sealed and no
further lubrication is necessary.
INNER RING
END CAP
REMOVE SCREWS
Figure 4.43
Figure 4.41
REPLACEMENT PARTS
E. Remove the sheet metal screws from the 10-1/2 in.
diameter pipe and remove the inner ring from inside
the collar. See Figure 4.43.
Replacement parts can be obtained from your dealer. Repair of the Power Vent should only be done by a qualified
service person.
IMPORTANT: Take special note of the orientation of the
1. ACCESS TO THE VACUUM SWITCH, TEFLON TUBING, AND BLOWER MOTOR:
F. Remove the wire mesh that is covering the exhaust port
hole by removing the 4 sheet metal screws.
A. Turn power to off. Remove end cap by removing the
four (4) sheet metal screws. See Figure 4.41.
G. Bend the metal guide plate at the exhaust port hole out
and through the hole on the 10-1/2 in. diameter collar.
See Figure 4.44.
B. Unplug the two wires connected to the vacuum switch
and the two wires connected to the blower motor.
C. Loosen and remove the nut for the right angle connector
two part assembly. The inner ring must be returned to its
original position for correct Power Vent operation.
Note: On some caps, the metal guide plate is attached to
the wire mesh and will slide out with the mesh.
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33
H. Slide the blower assembly out of the 10-1/2 in. diameter
collar for maintenance or replacement.
METAL GUIDE PLATE
MUST BE IN POSITION
AS SHOWN
METAL GUIDE PLATE
Figure 4.46
E. Secure the cap assembly to the last vent pipe section.
Position the power vent assembly with the exhaust air
directed downward to ensure proper operation.
Figure 4.44
F. Feed the four (4) wires back through the hole on the
collar and tighten the nut on the right angle connector.
Reconnect the brown and red wire to the vacuum switch
and connect the black and white wires to the fan motor.
FAN
EXHAUST
PORT
CAUTION: Make sure the cable is NOT in the path of the
hot exhaust air. This can cause the wire insulation to melt
and the Power Vent to malfunction.
G. Reattach the end cap to the cap assembly with four
(4) sheet metal screws. Position the end cap with the
louvers pointed downward (horizontal termination).
EXHAUST
HOLE
H. Reconnect the electrical power to the fireplace and turn
the fireplace ON/OFF switch "ON" to ensure proper
operation of the fireplace and power vent.
INNER RING
Figure 4.45
COLLAR
2. TO REASSEMBLE THE POWER VENT:
END CAP
A. Slide the fan assembly into the 10-1/2" diameter collar,
making sure that the exhaust port on the fan assembly
lines up with the exhaust hole cut in the 10-1/2" diameter
collar. See Figure 4.45.
B. The metal exhaust guide plate will have to be bent back
inside the fan assembly. See Figure 4.46.
C. Fasten the wire mesh to the 10-1/2" collar to cover the
exhaust port hole, using (4) sheet metal screws.
Figure 4.47
D. Slide the inner ring inside the cap assembly, carefully
positioning the inner ring to its original orientation. See
Figure 4.47. Carefully align the screw holes on the 101/2" diameter collar and the inner ring.
NOTE: This inner ring must be returned to its correct orientation with the 10-1/2" collar for proper fan operation.
34
Heat & Glo • RED60-NNN, RED60-NM, RED60-LM, RED60-NNN-80, RED60-NM-80, RED60-LM-80 Installation Manual • 2159-970 Rev. E • 4/14
WARNING
Fire Risk. Explosion Risk.
Do NOT pack insulation or other combustibles between ceiling firestops.
• ALWAYS maintain specified clearances around venting and firestop systems.
• Install wall shield and ceiling firestops as specified.
Failure to keep insulation or other material away from vent pipe could cause fire.
PVK-80 Top Vent - Horizontal Termination
Venting with 1 elbow
V1 Minimum
V1 + H1 Maximum
2 ft.
610 mm
30 ft.
9.1 m
3 ft.
914 mm
40 ft.
12.1 m
4 ft.
1.2 m
50 ft.
15.2 m
Note: Must have 24 inches minimum
vertical vent prior to attaching any
elbow to the appliance.
V1 + H1 = 50 ft. (15.2 m) Maximum
H1
V1
Figure 4.48
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PVK-80 Top Vent - Horizontal Termination
Venting with 2 elbows
V1 Minimum
V1 + H1 + H2 Maximum
2 ft.
610 mm
20 ft.
6m
3 ft.
914 mm
30 ft.
9.1 m
4 ft.
1.2 m
40 ft.
12.1 m
Note: Must have 24 inches minimum
vertical vent prior to attaching any
elbow to the appliance.
Note: Use DVP Series
components only.
V1 + H1 + H2 = 40 ft. (12.1 m) Maximum
H1
H2
INSTALLED
HORIZONTALLY
V1
Figure 4.49
36
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PVK-80 Top Vent - Horizontal Termination
Venting with 3 or more elbows
Note: Use DVP Series
components only.
3 Elbows
V1 + V2 Minimum
Total V + Total H Maximum
2 ft.
610 mm
20 ft.
6m
3 ft.
914 mm
30 ft.
9.1 m
4 ft.
1.2 m
40 ft.
12.1 m
Note: Must have 24 inches minimum
vertical vent prior to attaching any
elbow to the appliance.
Total V + Total H = 40 ft. (12.1 m) Maximum
4 Elbows
V1 + V2 Minimum
Total V + Total H Maximum
2 ft.
610 mm
20 ft.
6m
3 ft.
914 mm
25 ft.
7.6 m
4 ft.
1.2 m
30 ft.
9.1 m
Total V + Total H = 30 ft. (9.1 m) Maximum
H2
V2
H1
V1
Figure 4.50
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37
Note: 1 ft. of vertical drop decreases
horizontal length by 2 ft.
H1
V1
V2
MAXIMUM
VERTICAL
DROP
NOTICE: If a a pipe configuration includes a vertical
component that goes downward, a vertical component
going back upward is not allowed.
H2
NOTE: Maximum total vent run= Total vertical vent run + Total horizontal vent run
DIRECT VENT WITH 2 FT. MINIMUM VERTICAL (V1) OFF TOP OF APPLIANCE
MAX. ELBOWS
MAX. TOTAL VENT RUN (FT.)
MAX. VERT. DROP (FT.)
(45° & 90°)
Total V + Total H
V2
3
24 ft.
7 ft.
4
17 ft.
7 ft.
*1 ft. vertical drop decreases horizontal length by 2 ft.
DIRECT VENT WITH 3 FT. MINIMUM VERTICAL (V1)OFF TOP OF APPLIANCE
MAX. ELBOWS
MAX. TOTAL VENT RUN (FT.) MAX. VERT. DROP (FT.)
(45° & 90°)
Total V + Total H
V2
3
29 ft.
7 ft.
4
22 ft.
7 ft.
*1 ft. vertical drop decreases horizontal length by 2 ft.
DIRECT VENT WITH 4 FT. MINIMUM VERTICAL (V1) OFF TOP OF APPLIANCE
MAX. ELBOWS
MAX. TOTAL VENT RUN (FT.)
MAX. VERT. DROP (FT.)
(45° & 90°)
Total V + Total H
V2
3
34 ft.
7 ft.
4
26 ft.
7 ft.
*1 ft. vertical drop decreases horizontal length by 2 ft.
EXAMPLE: An appliance with 4 ft. vertical off the top (V1), a vertical drop of 3 ft. (V2) and a total of 3 elbows can have
a maximum vent run length (Total V + Total H) of 28 ft.
34 ft. - (3 ft vertical drop x 2*) = 28 ft.
Figure 4.51
38
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5
Vent Clearances and Framing
A. Pipe Clearances to Combustibles
B. Wall Penetration Framing
WARNING! Risk of Fire! Maintain air space clearance to
vent. DO NOT pack insulation or other combustibles:
Combustible Wall Penetration
• Between ceiling firestops
• Between wall shield firestops
• Around vent system
Failure to keep insulation or other material away from
vent pipe could cause overheating and fire.
Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm).
‡DVP heat shield - designed to be used on a wall 4 in. to 7-1/4 in.
(102 mm to 184 mm) thick.
‡,IZDOOWKLFNQHVVLVOHVVWKDQLQWKHH[LVWLQJKHDWVKLHOGVPXVWEH
ILHOG WULPPHG ,I ZDOO WKLFNQHVV LV JUHDWHU WKDQ LQ D '93HSM-B will be required.
Whenever a combustible wall is penetrated, you must
frame a hole for the wall shield firestop(s). The wall shield
firestop maintains minimum clearances and prevents cold
air infiltration.
• The opening must be framed on all four sides using the
same size framing materials as those used in the wall
construction.
• DVP pipe - A wall shield firestop must be placed on
each side of an interior wall. A minimum 1-1/2 in. (38
mm) overlap of attached heat shields must be maintained.
• See Section 7.F for information for regarding the installation of a horizontal termination cap.
Non-Combustible Wall Penetration
3 in. (76 mm)
top clearance
Heat
Shield
3 in. (76 mm)
top clearance *
If the hole being penetrated is surrounded by noncombustible materials such as concrete, a hole with diameter
one inch greater than the pipe is acceptable.
Whenever a non-combustible wall is penetrated, the wall
shield firestop is only required on one side and no heat
shield is necessary.
1 in. (25 mm)
clearance around
vertical sections
1 in. (25 mm)
clearance
bottom & sides
Wall
Shield
Firestop
DO NOT PACK WITH
INSULATION OR
OTHER MATERIAL
WALL
Figure 5.1 Horizontal Venting Clearances To Combustible
Materials
10 in.
12 in.
B
A
A*
75-7/8 in.
B
74-7/8 in.
* Shows center of vent framing hole for top venting. The center of the hole
is one (1) in. (25.4 mm) above the center of the horizontal vent pipe.
Figure 5.2 Wall Penetration
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39
C. Ceiling Firestop/Floor Penetration Framing
A ceiling firestop MUST be used between
floors and attics.
• DVP pipe only - Frame an opening 10 in.
by 10 in. (254 mm by 254 mm) whenever
the vent penetrates a ceiling/fl oor (see
Figure 5.3).
ATTIC ABOVE
• Frame the area with the same sized lumber
as used in ceiling/floor joist.
A
• The ceiling firestop may be installed above or
below the ceiling joists when installed with a
attic insulation shield. It must be under joists
between floors that are not insulated. Refer
to Figure 5.4.
• Secure with three fasteners on each side.
WARNING! Risk of Fire! DO NOT pack insulation around the vent. Insulation must be kept
back from the pipe to prevent overheating.
A
D. Install Attic Insulation Shield
PIPE
A
DVP
10 in. (254 mm)
WARNING! Fire Risk. DO NOT allow loose
materials or insulation to touch vent. Hearth
& Home Technologies requires the use of an
attic shield.
The International Fuel Gas Code requires an
attic shield constructed of 26 gauge minimum
steel that extends at least 2 in. (51 mm) above
insulation.
• Attic insulation shields must meet specified
clearances to combustible materials and be
secured in place.
• An attic insulation shield kit is available from
Hearth & Home Technologies. Contact your
dealer to order. Install attic insulation shield
according to instructions included with kit.
Figure 5.3 Installing Ceiling Firestop
INSTALL ATTIC INSULATION SHIELDS
BEFORE OR AFTER INSTALLATION OF VENT SYSTEM
3 FASTENERS
PER SIDE
CEILING FIRESTOP
INSTALLED BELOW CEILING
CEILING FIRESTOP
INSTALLED ABOVE CEILING
Figure 5.4 Installing the Attic Shield
40
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6
Appliance Preparation
A. Vent Collar Preparation
CAUTION! Risk of Cuts, Abrasions or Flying Debris.
Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp.
FIBERGLASS
ROPE RING
1. Remove seal cap by lifting up and off of the starting
collar.
2. Place first twenty-four inch vent section on the starting
collar.
WARNING! Risk of Fire! A MINIMUM of twenty-four inches vertical pipe is required prior to attaching any elbow to
the appliance.
3. Place fiberglass rope ring over initial twenty-four inch
vent section and position tightly to top of appliance.
4. Remove bottom metal panel by removing six screws.
Screw locations are shown in Figure 6.1. All screws
are located behind the panel: four on the bottom and
one on each side. Remove all six screws and gently
lift the panel off the appliance avoiding contact with the
non-combustible board if possible.
BOTTOM PANEL SCREW LOCATIONS
Figure 6.1 Location of Fiberglass Rope Ring
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B. Securing and Leveling the Appliance
Setting the Fireplace into the Framing
WARNING! Risk of Fire! Prevent contact with:
The left and right nailing tabs were designed as a means
to ensure the fireplace is mounted flush with the framing
materials.
• Sagging or loose insulation
• Insulation backing or plastic
• Framing and other combustible materials
Block openings into the chase to prevent entry of blownin insulation. Make sure insulation and other materials
are secured.
Bend out all four nailing tabs. Screw or nail each nailing
tab to the adjoining framing material. Ensure that the one
inch air space clearance is maintained on the sides and
back of the fireplace. See Figure 6.3 and Figure 6.4.
DO NOT notch the framing around the appliance
standoffs. Failure to maintain air space clearance could
cause overheating and fire.
Figure 6.2 shows how to properly position, level and secure
the appliance. Nailing tabs are provided to secure the appliance to the framing members.
• Bend out the two nailing tabs on each side.
• Place the appliance into position.
NAILING
TAB
NAILING
TAB
• Keep nailing tabs flush with the framing. See Figure 3.4.
• Level the appliance from side to side and front to back.
• Shim the appliance as necessary. It is acceptable to use
wood shims underneath the appliance.
• Secure the appliance to the framing by using nails or
screws through the nailing tabs.
Figure 6.2 shows the fireplace installed on the floor.
However, this fireplace can be elevated off the floor
provided that the fireplace is properly supported by framing
materials and the ceiling clearances are maintained.
Figure 6.3 Nailing Tabs
Shipping Position
Figure 6.4 Nailing Tabs
Installation Position
Note: Active Convection
Technology must not pull air from
outside. Termination must draw air
from an interior room.
6 IN. X 5.5 IN. REQUIRED
GRILLE PANEL
DUCT COLLAR
ASSEMBLY
POSSIBLE LOCATIONS FOR VENT
TERMINATION OF ACTIVE CONVECTION
TECHNOLOGY
TERMINATION INTO INTERIOR ROOM
Figure 6.2 Proper Positioning, Leveling And Securing Of An Appliance
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C. Active Convection Technology
H1 MAX. = 8 FT.
H1 + V1 + H2 = 8 FT.
MAX. = TWO 90° BENDS
INLET CONVECTION AIR MAY BE VENTED IN
ANY DIRECTION,INCLUDING DOWNWARD.
The fireplace appliance has been provided with an active
convection blower. The blower is required to keep lower
control chamber component temperatures at an ideal operating temperature. The blower also provides for more
efficient use of appliance heat by assisting the convection
air around the firebox and back into the room. A four inch
flexible duct kit has been provided with the appliance. One
end of the flex duct will connect to the fan bracket assembly
located in the lower control chamber. See Figure 6.5, Detail
A. The other end will terminate to an interior wall of the
house. The intake grille panel provided with the appliance
must be used. See Figure 6.5 and Figure 6.6.
H1
24-IN. MIN.
CLEARANCE FROM
INTAKE TO
OBJECTS = 24 IN. MIN.
V1
Note: The blower is essential for keeping components and
the appliance environment in safe operating temperatures.
LOUVERED GRILLE
Note: Refer to Section 8.B if the active convection blower
is to be moved to the right side.
WARNING! Risk of Fire! DO NOT terminate blower vent
into an attic, crawl space, or the appliance chase. Vent
must terminate on an adjacent, interior wall.
H2
NOTE: The 6 in. x 5.5 in.
intake grille panel provided
with the appliance must be
used.
Figure 6.6. Active Convection Technology Duct and Termination.
4 INCH
CONVECTION
AIR DUCT
8 FT.
MAXIMUM
MAX. OF 2
90° BENDS
8 FT.
MAXIMUM
SEE DETAIL A
4 INCH
CONVECTION
AIR DUCT
ZIP TIE
(INCLUDED WITH FLEX DUCT)
4 INCH FLEX DUCT
DETAIL A
FAN BRACKET ASSEMBLY
Figure 6.5 Active Convection Technology Duct Venting Specifications.
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43
7
Venting and Chimneys
A. Assemble Vent Sections
Attach Vent to the Firebox Assembly
Note: The end of the pipe sections with the lanced tabs
will face toward the appliance.
Attach the first pipe section to the starting collar:
• Lanced pipe end of the starting collar.
• Inner pipe over inner collar.
• Push the pipe section until all lanced tabs snap in place.
• Lightly tug on pipe to confirm it has locked.
Required Commercial, Multi-family (Multi-level exceeding
two stories), or High-Rise Applications
All outer pipe joints must be sealed with 100% silicone
(300º F minimum continuous exposure rating), including
the slip section that connects directly to the horizontal termination cap.
Figure 7.1 High Temperature Silicone Sealant
A
• Apply a bead of silicone sealant (300º F minimum continuous exposure rating) inside the female outer pipe
joint prior to joining sections. See Figure 7.1.
• Only outer pipes need to be sealed. All unit collar, pipe,
slip section, elbow and cap outer flues shall be sealed
in this manner, unless otherwise stated.
WARNING! Risk of Fire or Explosion! DO NOT break
silicone seals on slip sections. Use care when removing termination cap from slip pipe. If slip section seals
are broken during removal of the termination cap, vent
could leak.
Lances
B
Figure 7.3
Figure 7.2
Note: Make sure that the seams are not aligned to prevent
unintentional disconnection.
Assemble Pipe Sections
Per Figure 7.2:
• Start the inner pipe on the lanced end of section A into
the flared end of section B.
• Start the outer pipe of section A over the outer pipe of
section B.
• Once both vents sections are started, push firmly until
all lanced tabs lock into place.
CORRECT
• Lightly tug on the pipe to confirm the tabs have locked.
It is acceptable to use screws no longer than 1/2 in. (13
mm) to hold outer pipe sections together. If predrilling holes,
DO NOT penetrate inner pipe.
For 90º and 45º elbows that are changing the vent direction
from horizontal to vertical, one screw minimum should be
put in the outer flue at the horizontal elbow joint to prevent
the elbow from rotating. Use screws no longer than 1/2
in. (13 mm). If predrilling screw holes, DO NOT penetrate
inner pipe.
44
INCORRECT
Figure 7.4 Seams
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B. Assemble Slip Sections
C. Secure The Vent Sections
• Slide the inner flue of the slip section into the inner flue
of the pipe section and the outer flue of the slip section
over the outer flue of the pipe section. See Figure 7.5.
• Vertical runs originating off the top of the appliance, with no
offsets, must be supported every every 8 ft. (2.44 m) after the
maximum allowed 25 ft. (7.62 m) of unsupported rise.
• Slide together to the desired length.
• Vertical runs, after any elbow, must be supported
every 5 ft. (1.52 m).
• Horizontal runs must be supported every 5 feet (1.52
m).
• Vent supports or plumbers strap (spaced 120º apart)
may be used to support. See figures 7.7 and 7.8.
• Wall shield firestops may be used to provide horizontal
support.
Pilot hole
Figure 7.5 Slip Section Pilot Holes
• Maintain a 1-1/2 in. (38 mm) overlap between the slip
section and the pipe section.
• Ceiling firestops have tabs that may be used to provide
vertical support.
WARNING! Risk of Fire, Explosion or Asphyxiation!
Improper support could allow vent to sag and separate.
Use vent run supports and connect vent sections per installation instructions. DO NOT allow vent to sag below
connection point to appliance.
• Secure the pipe and slip section with two screws no
longer than 1/2 in. (13 mm), using the pilot holes in the
slip section. See Figure 7.6.
120º
Figure 7.7 Securing Vertical Pipe Sections
Figure 7.6 Screws into Slip Section
120º
• Continue adding pipe as necessary following instructions
in “Assembling Pipe Sections.”
NOTICE: If slip section is too long, the inner and outer
flues of the slip section can be cut to the desired length.
NOTICE: When installing a vent system with an HRC
termination cap, all pipe system joints shall be sealed using
a silicone sealant with a minimum of 300ºF continuous
exposure rating.
• Apply a bead of silicone sealant inside the female outer
pipe joint prior to joining sections.
Figure 7.8 Securing Horizontal Pipe Sections
• Only outer pipes are sealed, sealing the inner flue is not
required.
• All unit collar, pipe, slip section, elbow and cap outer
flues shall be sealed.
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45
D. Disassemble Vent Sections
• Rotate either section (see Figure 7.9) so the seams on
both pipe sections are aligned as shown in Figure 7.10.
• Pull carefully to separate the pieces of pipe.
Figure 7.9 Rotate Seams for Disassembly
Figure 7.10 Align and Disassemble Vent Sections
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Heat & Glo • RED60-NNN, RED60-NM, RED60-LM, RED60-NNN-80, RED60-NM-80, RED60-LM-80 Installation Manual • 2159-970 Rev. E • 4/14
E. Vertical Termination Requirements
Install Metal Roof Flashing
• See minimum vent heights for various pitched roofs
(Figure 7.11) to determine the length of pipe to extend
through the roof.
CAULK
• Slide the roof flashing over the pipe sections extending
through the roof as shown in Figure 7.12.
HORIZONTAL
OVERHANG
2 FT.
MIN.
20 INCHES MIN.
Figure 7.12
VERTICAL
WALL
LOWEST
DISCHARGE
OPENING
Assemble and Install Storm Collar
GAS DIRECT VENT
TERMINATION CAP
X
12
ROOF PITCH
IS X/ 12
H (MIN.) - MINIMUM HEIGHT FROM ROOF
TO LOWEST DISCHARGE OPENING
Roof Pitch
H (Min.) Ft.
Flat to 6/12........................................ 1.0*
Over 6/12 to 7/12 ............................ 1.25*
Over 7/12 to 8/12 .............................. 1.5*
Over 8/12 to 9/12 .............................. 2.0*
Over 9/12 to 10/12 ............................ 2.5*
Over 10/12 to 11/12 ......................... 3.25
Over 11/12 to 12/12 ........................... 4.0
Over 12/12 to 14/12 ........................... 5.0
Over 14/12 to 16/12 ........................... 6.0
Over 16/12 to 18/12 ........................... 7.0
Over 18/12 to 20/12 ........................... 7.5
Over 20/12 to 21/12 ........................... 8.0
CAUTION! Risk of Cuts, Abrasions or Flying Debris.
Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp.
•
•
Figure 7.13 insert Bolt into Brackets
•
Slide the assembled storm collar down the pipe section
until it rests on the roof flashing (see Figure 7.13).
•
Tighten nut and make sure the collar is tight against the
pipe section.
•
Caulk around the top of the storm collar. See Figure 7.14.
* 3 foot minimum in snow regions
Figure 7.11
Minimum Height From Roof To Lowest Discharge
Opening
Slide the storm collar onto the exposed pipe section
and align brackets.
Insert a bolt (provided) through the brackets and install
nut. Do not completely tighten.
NOTICE: Failure to properly caulk the roof flashing and
pipe seams could permit entry of water.
• Caulk the gap between the roof flashing and the outside
diameter of the pipe.
• Caulk the perimeter of the flashing where it contacts the
roof surface. See Figure 7.12.
• Caulk the overlap seam of any exposed pipe sections
that are located above the roof line.
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47
Install Vertical Termination Cap
F. Horizontal Termination Requirements
• Attach the vertical termination cap by sliding the inner
collar of the cap into the inner flue of the pipe section
while placing the outer collar of the cap over the outer
flue of the pipe section.
Heat Shield Requirements for Horizontal
Termination
• Secure the cap by driving three self-tapping screws
(supplied) through the pilot holes in the outer collar of
the cap into the outer flue of the pipe (see Figure 7.14).
WARNING! Risk of Fire! To prevent overheating and fire,
heat shields must extend through the entire wall thickness.
• DO NOT remove the heat shields attached to the
wall shield firestop and the horizontal termination cap
(shown in Figure 7.15).
• Heat shields must overlap 1-1/2 in. (38 mm) minimum.
Termination Cap
There are two sections of the heat shield. One section
is factory-attached to the wall shield firestop. The other
section is factory-attached to the cap. See Figure 7.15.
If the wall thickness does not allow the required 1-1/2 in.
(38 mm) heat shield overlap when installed, an extended
heat shield must be used.
• If the wall thickness is less than 4 in./102 mm, the heat
shields on the cap and wall shield firestop must be
trimmed. A minimum 1-1/2 in. (38 mm) overlap MUST
be maintained.
(1 of 3)
Screws
Storm
Collar
Caulk
Figure 7.14
• Use an extended heat shield if the finished wall
thickness is greater than 7-1/4 in. (184 mm).
• The extended heat shield may need to be cut to length
maintaining sufficient length for a 1-1/2 in. (38 mm)
overlap between heat shields.
• Attach the extended heat shield to either of the existing
heat shields using the screws supplied with the extended
heat shield. Refer to vent components diagrams in the
back of this manual.
• Rest the small leg on the extended heat shield on top
of the pipe section to properly space it from the pipe
section.
Important Notice: Heat shields may not be field constructed.
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Install Horizontal Termination Cap
WARNING! Risk of Fire! The telescoping flue section of
the termination cap MUST be used when connecting vent.
• 1-1/2 (38 mm) minimum overlap of flue telescoping
section is required.
Failure to maintain overlap could cause overheating
and fire.
• Vent termination must not be recessed in the wall. Siding
may be brought to the edge of the cap base.
• Flash and seal as appropriate for siding material at
outside edges of cap.
• When installing a horizontal termination cap, follow
the cap location guidelines as prescribed by current
ANSI Z223.1 and CAN/CGA-B149 installation codes
and refer to Section 6 of this manual.
CAUTION! Risk of Burns! Local codes may require installation of a cap shield to prevent anything or anyone
from touching the hot cap.
NOTICE: For certain exposures which require superior
resistance to wind-driven rain penetration, a flashing kit
and HRC caps are available. When penetrating a brick
wall, a brick extension kit is available for framing the brick.
Note: When using termination caps with factory-supplied
heat shield attached, no additional wall shield firestop is
required on the exterior side of a combustible wall.
WALL SHIELD
FIRESTOP
HEAT SHIELD OR
EXTENDED
HEAT SHIELD
HEAT SHIELD
1-1/2 IN. (38 MM) MIN.
OVERLAP
SLIP SECTION
CAN BE EXTENDED
INNER VENT
SHEATHING
OUTER VENT
INTERIOR
EXTERIOR
Figure 7.15 Venting Through the Wall
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8
Electrical Information
A. General Information
Junction Box Installation
WARNING! Risk of Shock or Explosion! DO NOT wire
110-120 VAC to the valve or to the appliance wall switch.
Incorrect wiring will damage controls.
WARNING! Risk of Shock! Label all wires prior to disconnection when servicing controls. Wiring errors can
cause improper and dangerous operation. Verify proper
operation after servicing.
NOTICE: This appliance must be electrically wired
and grounded in accordance with local codes or, in the
absence of local codes, with National Electric Code
ANSI/NFPA 70-latest edition or the Canadian Electric
Code CSA C22.1.
• Wire the appliance junction box to unswitched 110120 VAC. This is required for proper operation of the
appliance.
• A 110-120 VAC circuit for this product must be protected
with ground-fault circuit-interrupter protection, in
compliance with the applicable electrical codes, when
it is installed in locations such as in bathrooms or near
sinks.
• Low voltage and 110-120 VAC voltage cannot be shared
within the same wall box.
WARNING! Risk of Shock! Replace damaged wire with
type 105° C rated wire. Wire must have high temperature
insulation.
1. Remove the one screw that secures the junction box
to the control tray panel.
2. Route the wire through the strain relief in the outer wrap
and down through the knockout located on top side of
the junction box. See Figure 8.1.
3. Make the connection inside the junction box to the 110120 VAC wire. Connect green to the ground nut, black
to black, and white to white.
4. To reattach the junction box, insert one end of the
junction box in the slot provided and securely screw the
other end of the junction box to the control tray panel.
Electrical Service and Repair
WARNING! Risk of Shock! Label all wires prior to disconnection when servicing controls. Wiring errors can
cause improper and dangerous operation. Verify proper
operation after servicing.
KNOCKOUT
WARNING! Risk of Shock! Replace damaged wire with
type 105º C rated wire. Wire must have high temperature
insulation.
Figure 8.1 Junction Box Detail
In the event that the junction box may need to be accessed or installed after finish methods have been applied, access is possible by removing the valve assembly
See Figure 8.1.
Accessories Requirements
• This appliance may be used with a wall switch or a wall
mounted thermostat.
Wiring for optional Hearth & Home Technologies approved accessories should be done at initial installation to
avoid reconstruction. Follow instructions that come with
those accessories.
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B. Wiring Requirements
IntelliFire PlusTM Ignition System Wiring
• Wire the appliance junction box to 110-120 VAC for
proper operation of the appliance.
WARNING! Risk of Shock or Explosion! DO NOT wire
IPI controlled appliance junction box to a switched circuit.
Incorrect wiring will override IPI safety lockout.
• Refer to Figure 8.2, IntelliFire PlusTM Pilot Ignition (IPI)
Wiring Diagram.
• This appliance is equipped with an IntelliFire PlusTM
control which operates on a low voltage system.
• Plug the 6-volt AC transformer into the appliance junction
box to supply power to the appliance.
INTERMITTENT
PILOT IGNITOR
APPLIANCE ON/OFF CONTROL
FAN
SENSOR
WIRE
IGNITER
WIRE
HARNESS
HARNESS
MALE/FEMALE
WIRE ASSEMBLY
THERMO SNAP DISC
HARNESS
WHITE
6VDC TRANSFORMER
ORANGE
8K1-PVI
AUX300
MODULE
WHITE
WALL SWITCH
JUMPER WIRE
BLACK
AUX 2
JUMPER
JUNCTION BOX
ELECTRICAL
ACCESS KNOCKOUT
TO POWER VENT
RED
BROWN
IPI WIRE
HARNESS
HI LIMIT SWITCHES
GREEN
JUMPER
VALVE
GREEN
JUMPER
ORANGE
JUMPER
GROUND TO
FIREPLACE CHASSIS
ORANGE
(Wire colors subject to change)
Figure 8.2 RED60 IntelliFire Plus Wiring Diagram
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Optional Configuration Requirements
• This appliance ships standard with a wall switch.
Wiring for optional Hearth & Home Technologies approved
accessories should be done now to avoid reconstruction.
Follow instructions that come with those accessories.
MODULE
The junction box, control module, power vent power supply and LED power supply can be accessed thru the air
space between the firebox front and the lower-front finishing cover panel. The decorative front and glass assembly must be removed to access these components. See
Figure 8.3.
The heat shield cover must also be removed to gain
access to the control module. Replace heat shield cover
after accessing module in order to protect components
from overheating and possible damage, such as melting.
WARNING! Risk of Shock! Replace heat shield cover.
Exposed components may overheat and be damaged
or ruined.
Note: If the fan is moved from one side to the other, the valve,
all electrical components, including the thermodiscs, must
also be moved to the opposite side of the appliance. See
appropriate configuration in relation to the valve in Figures
8.4 and 8.5. In addition, two jumper wires will be required
between the two 107-559a wire harnesses that plug into
the junction box. These wires must be 24 inches in length,
made from 14 gauge AWG wire (or equivalent), have a 1/4
inch male insulated terminal at each end and be made by a
licensed electrician following all local electrical codes.
THERMODISC
VALVE
Figure 8.4 Valve Cavity
FAN
INSTALLED ON
LEFT
THERMODISCS
VALVE
BRACKET
JUNCTION
BOX
AUX300
8K1-PVI
LED POWER SUPPLY
(IF EQUIPPED)
VALVE
FAN
INSTALLED ON
RIGHT
THERMODISCS
A battery back up is not compatible with the RED60 and
may not be installed.
JUNCTION
BOX
AUX300
8K1-PVI
LED POWER SUPPLY
(IF EQUIPPED)
VALVE
Figure 8.5 Controls Location Diagram
FAN ASSEMBLY
JUNCTION BOX
Figure 8.3 Valve Cavity (Lower Access Panel Removed)
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BROWN
VACUUM SWITCH
RED
Note: Use the two supplied zip ties to secure the
wires from touching the blower.
TO RED60
GREEN
QUICK GROUND CONNECT
HIGH LIMIT SWITCH
BLACK
AXIAL FAN
FAN
NOTE: Use threaded nut to
secure accessory cable to
power vent.
BLOWER
JUMPER WIRE
WHITE
Figure 8.6 Internal Wiring for PVI-DVP
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C. Optional LED Lighting Circuit
For models with LED lighting option only.
LED LIGHTBAR
ASSEMBLY
6 LEAD WALL CONTROL WIRE
APPLIANCE
ON/OFF
CONTROL
LIGHT
CONTROL
YELLOW
RED
ORANGE
BRN
RED
BRN
BRN
PLUG IN
BRN
GREEN
WIRE ASSEMBLY
BLK
NOTE: The chart below show the colors
produced when light control is wired and
orientated as shown in this wiring diagram.
POWER SUPPLY
PLUG IN
SWITCH TRIPPED
COLOR PRODUCED
I
YELLOW
GREEN
S
ORANGE
RED
GREEN
BLUE
YEL/ORG/GRN
WHITE/CLEAR
YEL/ORG
YELLOW
ORG/GRN
PURPLE
YEL/GRN
LIGHT BLUE
IGNITION
MODULE 3 VAC
PLUG IN
NEUTRAL
JUNCTION BOX
HOT
NOTE: Harness wire colors are subject to change without
notice.
Figure 8.7 LED Wiring Diagram
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D. Active Convection Blower Replacement
WARNING! Risk of Shock! Label all wires prior to disconnection when servicing controls. Wiring errors can
cause improper and dangerous operation. Verify proper
operation after servicing.
4. Remove screws from each end of burner assembly.
Pull burner out of appliance. Set aside.
SIDE BURNER SCREW
WARNING! Risk of Shock! Replace damaged wire with
type 105° C rated wire. Wire must have high temperature
insulation.
1. Remove any interior enhancement kit(s), such as glass
rock media, granite or porcelain, that have been already
installed in the appliance.
2. Remove pilot shield as shown in Figure 8.8.
Figure 8.11 Side Burner Screw
5. Remove left or right side glass pane frame, depending
on placement of blower, from bottom of firebox. Remove
glass pane and gaskets. Gaskets may have become
fragile from heat exposure. Handle with care. At this
point, blower and other components located under the
firebox are accessible.
Figure 8.8 Removing Pilot Shield
3. Remove screws from base pan and lift base pan up
and out of appliance. Set aside. See Figure 8.9 and
Figure 8.10.
Figure 8.12 Glass Pane Frame
Figure 8.9 Removing Screws from Base Pan
Figure 8.13 Removing Glass Pane Frame
6. Remove four screws from valve and component tray
that is attached to the very bottom of the fireplace.
This entire tray can be slid to the side to provide easier
access to the blower. Removing these screws will
require a longer bit shaft in a cordless drill to reach
down through the firebox opening. See Figure 8.14.
Figure 8.10 Lifting Base Pan Up and Out.
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Figure 8.14 Component Tray
Figure 8.17 Fan Removal Through Firebox Bottom
8. Remove mounting bracket from blower by removing
the four screws that hold the blower to the bracket.
They are located on one side of the bracket. Save the
gasket for use with the new blower. See Figure 8.18
and Figure 8.19.
Figure 8.15 Blower Mounting Bracket
7. Unplug blower power wires. Pull blower mounting
bracket toward you and remove hose clamp and air
duct. Remove blower and attached mounting bracket
from the appliance. See Figure 8.16.
Figure 8.18 Removal of Mounting Bracket from Blower
Figure 8.16 Blower Removal Through Hole in Firebox
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10. Attach new blower to mounting bracket by fastening
the four screws in the appropriate locations. See
Figure 8.21.
Figure 8.21. Proper Blower Mounting.
Figure 8.19 Blower, Gasket Mounting Bracket, and Hardware
9. Position the fan so that the arrow on the side of the
fan points toward the interior of the appliance. Arrows
are highlighted by white boxes in Figure 8.20.
11. Connect electrical cord to the junction box.
Figure 8.20. Arrow Indicates Direction of Air Flow
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9
Gas Information
A. Fuel Conversion
• Make sure the appliance is compatible with available gas
types.
• Conversions must be made by a qualified service
technician using Hearth & Home Technologies specified
and approved parts.
B. Gas Pressure
• Optimum appliance performance requires proper input
pressures.
• Gas line sizing requirements will be determined in ANSI
Z223.1 National Fuel Gas Code in the USA and CAN/
CGA B149 in Canada.
• Pressure requirements are:
Gas Pressure
Natural Gas
Propane
Minimum inlet pressure
5.0 in. w.c.
11.0 in. w.c.
Maximum inlet pressure
10.0 in. w.c.
13.0 in. w.c.
Manifold pressure
3.5 in. w.c.
10.0 in. w.c.
WARNING! Risk of Fire or Explosion! High pressure
will damage valve. Low pressure could cause explosion.
• Verify inlet pressures. Verify minimum pressures when
other household gas appliances are operating.
• Install regulator upstream of valve if line pressure is
greater than 1/2 psig.
• Valve pressure taps are accessible by removing the outer
panel tray and glass assembly.
Note: Have the gas supply line installed in accordance with
local codes, if any. If not, follow ANSI 223.1. Installation
should be done by a qualified installer approved and/or
licensed as required by the locality. (In the Commonwealth
of Massachusetts installation must be performed by a
licensed plumber or gas fitter).
Note: A listed (and Commonwealth of Massachusetts approved) 1/2 in. (13 mm) T-handle manual shut-off valve
and flexible gas connector are connected to the 1/2 in. (13
mm) control valve inlet.
• If substituting for these components, please consult
local codes for compliance.
Note: This appliance does include a manual gas shutoff
valve that is located in the valve compartment. This manual
gas shutoff valve is accessible for service by removing
the outer access panel tray or the base pan and burner
assembly and inner access windows. Depending upon
local code, an additional manual gas shutoff, in a readily
accessible area may be required and located upstream from
the appliance.
The lower access cover panel is removable if finishing
material is not installed. See Figure 9.2.
If the finishing materials have been installed around the
appliance opening, proceed as follows:
1. If already installed, carefully remove the front media
and tray or granite or porcelain from the appliance
and set aside.
2. Unplug the 6V transformer from the junction box.
This will turn the power off to the appliance.
VALVE PRESSURE TAPS
Figure 9.1. Valve Pressure Taps.
WARNING
Fire Risk.
Explosion Hazard.
High pressure will damage valve.
• Disconnect gas supply piping BEFORE
pressure testing gas line at test pressures
above 1/2 psig.
• Close the manual shutoff valve BEFORE
pressure testing gas line at test pressures
equal to or less than 1/2 psig.
58
3. Turn the gas shutoff handle to the “OFF” position to
shut off the gas supply.
4. Remove the glass assembly from the appliance by
unlatching the four bottom spring latches and then
pulling the bottom of the glass assembly toward you
until it clears the glass latch tabs. Hold the top of
the glass frame and gently lower the glass assembly
down until it rests on the side glass supports. Tilt
the top of the glass out toward you and remove. See
Section 11.A.
5. Remove any interior media, granite or porcelain from
the unit if already installed.
6. There are three access windows located on the interior
of the firebox bottom. See Figure 9.2. Remove screws
and plate to access the manual shutoff valve included
with this fireplace.
To access unit through the lower bottom windows:
1. Remove the glass rock media or the porcelain from the
interior firebox.
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2. Remove the base pan. It is attached with 14 screws to the
interior firebox bottom and with 19 screws to the burner
assembly. If your appliance is a model that has the glass
rock media, you must also remove the pilot shield cover
at this time. See Figure 9.2 and Figure 9.3.
 3. Remove the two screws that secure the pilot to the
burner tube. Remove the two screws that secure the
burner to the firebox sides and disengage burner from
over orifice. Remove burner. See Figure 9.3.
4. Remove access panel covers or glass windows, along
with gaskets. Gaskets may be fragile. Handle with
care. See Figure 9.2.
C. Gas Connection
• Refer to Section 3 for location of gas line access in
appliance.
• Gas line may be run through either side of appliance.
• The gap between supply piping and gas access hole
may be caulked with caulk with a minimum of 300ºF
continuous exposure rating or stuffed with noncombustible, unfaced insulation to prevent cold air
infiltration.
• Ensure that gas line does not come in contact with outer
wrap of the appliance. Follow local codes.
• Pipe incoming gas line into valve compartment.
INNER ACCESS WINDOWS
(FOR USE AFTER FINISHING)
PILOT
MOUNTING
SCREWS
• Connect incoming gas line to the 1/2 in. (13 mm)
connection on manual shutoff valve.
WARNING! Risk of Fire or Explosion! Support control
when attaching pipe to prevent bending gas line.
• A small amount of air will be in the gas supply lines.
WARNING! Risk of Fire or Explosion! Gas build-up during line purge could ignite.
• Purge should be performed by qualified service
technician.
• Ensure adequate ventilation.
• Ensure there are no ignition sources such as sparks
or open flames.
ACCESS PANEL
(For use prior to finishing)
OUTER ACCESS PANEL TRAY
(For use after finishing)

Figure 9.2 Gas and Electrical Access
Light the appliance. It will take a short time for air to purge
from lines. When purging is complete the appliance will
light and operate normally.
WARNING! Risk of Fire, Explosion or Asphyxiation!
Check all fittings and connections with a non-corrosive
commercially available leak-check solution. DO NOT use
open flame. Fittings and connections could have loosened during shipping and handling.
WARNING! Risk of Fire! DO NOT change valve settings.
This valve has been preset at the factory.
D. High Altitude Installations
NOTICE: If the heating value of the gas has been reduced,
these rules do not apply. Check with your local gas utility
or authorities having jurisdiction.
Figure 9.3. Base Pan with Burner and Pilot Cover
When installing above 2000 feet elevation:
• In the USA: Reduce burner orifice 4% for each 1000 feet
above 2000 feet.
• In CANADA: Reduce burner orifice 10% for elevations
between 2000 feet and 4500 feet. Above 4500 feet,
consult local gas utility.
GAS SHUT OFF VALVE
Figure 9.4 Gas Fitting Access
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E. Air Shutter Setting
Air shutter settings may be adjusted by a qualified installer at the time of installation. The air shutter is set at the
factory for minimum vertical vent run. Adjust air shutter for
longer vertical runs. See Figure 9.5.
• Loosen the 1/4 in. screw.
• Twist shutter to adjust.
• Shutter may be open for longer horizontal vent runs.
• Do not close the air shutter more than 1/16 in. for NG or
1/4 in. for propane.
• Tighten the screw.
NOTICE: If sooting occurs, provide more air by opening
the air shutter.
Figure 9.5 Air Shutter
Air Shutter Settings
RED60
NG
PROPANE
LIGHT & MEDIA KIT
.06 in.
1/4 in.
FULL PORCELAIN KIT
.16 in.
1/4 in.
SHEET METAL
REFRACTORY
.16 in.
1/4 in.
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Finishing
A. Facing and Finishing Instructions
WARNING! Risk of Fire! DO NOT apply combustible
materials beyond the minimum clearances. Comply with
all minimum clearances to combustibles as specified in
this manual. Overlapping materials could ignite and will
interfere with proper operation of doors and louvers.
The splatter guard is a piece of corrugated material
used to protect the appliance during the installation
process before finishing work on the whole hearth is
complete. A splatter guard is factory installed on RED60
models. Splatter guards must be removed before appliance is fired.
WARNING! Risk of Fire! Remove the splatter guard before lighting the appliance. Shut off gas to the appliance
when the splatter guard is in place to prevent accidental
operation.
Finishing Instructions
WARNING! Risk of Fire! Comply with all minimum clearances to combustibles as specified. Framing closer than the
minimums listed must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc.).
It is important to follow the framing and finishing instructions to ensure proper placement of fireplace into the surrounding framing/finishing materials.
Wall sheathing materials 1/2 in. thick are specified in this
installation manual to properly align with the factory-installed non-combustible material.
WARNING! Risk of Fire! DO NOT remove the factoryinstalled non-combustible board or cover it with combustible material, such as:
• Drywall (gypsum board)
• Plywood
• Materials that do not meet the ASTM E 136 Non-combustibility standard (below).
Removal of factory-installed, non-combustible board and/
or use of materials not meeting the ASTM E 136 standard
may cause fire.
Non-Combustible Materials Specification
Material which will not ignite and burn. Such materials are
those consisting entirely of steel, iron, brick, tile, concrete,
slate, glass or plasters, or any combination thereof.
Materials that are reported as passing ASTM E 136,
Standard Test Method for Behavior of Materials in
a Vertical Tube Furnace at 750 ºC shall be considered
non-combustible materials.
WARNING! Risk of Fire! Maintain specified air space
clearances to combustibles. Inadequate air space could
cause overheating and fire.
Ensure that the one inch back clearance and one inch
side clearances are maintained.
WARNING! Risk of Fire! DO NOT use screws longer
than two inches when attaching finishing materials to
non-combustible material. Screws longer than two inches
will compromise clearance and could cause overheating
and fire.
CAUTION! Risk of Glass Damage and Cuts! DO NOT
drill or install any type of screw or fastener into the lower
cover panel. Sharp screw or fastener tips could penetrate
and break the glass or cause cuts.
The RED60 comes standard with a mesh front. The final
fireplace installation can be accomplished by either the
“overlap” or “inside-fit” method. Installation details associated with the Inside and Overlap Fit methods are discussed in this section.
If the final fireplace installation uses the Overlap Method,
wall sheathing material 1/2 in thick is specified and can
be installed tight to the side finishing flanges and factorysupplied non-combustible board. If the final fireplace installation uses the Inside-Fit Method, additional clearance
must be maintained between combustible 1/2 in. thick
wall sheathing material and the side finishing flanges.
Installation details associated with the Inside and Overlap Fit methods and specified additional non-combustible
materials required are discussed in this section.
When finishing the wall around the fireplace, it is critical
that wall sheathing be fastened properly. Wall sheathing
fasteners, such as screws or nails, are not permitted in
some locations. It is acceptable to pre-drill holes and use
self-tapped screws in the factory-installed non-combustible board which may be used to lathe (a backer for tile,
marble, etc.) Screws being installed through the factoryinstalled non-combustible board should be self-tapping
type with a maximum length of 2 inches. See Figure
10.1. Do not drill or install screws which may penetrate
the lower cover panel as this will restrict required access
to the glass and lower control chamber.
The appliance is designed to mate with 1/2 in. wall sheathing materials such as drywall, plywood, wood composites,
or non-combustible materials. The type of material used
depends whether the installation is an Inside or Overlap Fit
method. Installation details associated with the Inside an
Overlap Fit methods are discussed in this section.
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Verify that the lower cover panel is installed correctly,
and that there are no screws used to attach drywall to
the panel.
Facing Material
• Facing and/or finishing materials must not interfere with
air flow through louvers, operation of louvers or doors,
or access for service.
• Facing and/or finishing materials must never overhang
into the glass opening.
30-7/8 IN. HEIGHT
FACTORY INSTALLED
NON-COMBUSTIBLE
BOARD
• Observe all clearances when applying combustible
materials.
COMBUSTIBLE
FRAMING
SIDE FINISH NON-COMBUSTIBLE BOARD (2)
68 IN. WIDTH
FACTORY INSTALLED NON-COMBUSTIBLE BOARD
= 2 IN. MAX. SCREW LENGTH
= NO SCREWS IN THIS AREA
1/2 IN.
13-3/4 IN.
FACTORY-SUPPLIED
NON-COMBUSTIBLE
BOARD
Figure 10.1 Finishing Details
Note: It is acceptable to use a high temperature silicone
sealant to adhere drywall to lower cover panel.
Finish and Sealing Joints
All joints between the finished wall sheathing and the appliance must be sealed with non-combustible materials.
Sealants, such as caulk or mastic used to seal the gap
between the wall and the fireplace, should be rated at a
minimum continuous exposure to 300ºF.
Finishing Around Opening with Gypsum Wallboard
Gypsum wallboard (drywall) joints adjacent to the fireplace opening, including the non-combustible board on
the appliance, require special attention to minimize cracking. When installing gypsum wallboard around the fireplace, install the hole for the fireplace opening in a single
wallboard sheet, if possible. This will minimize the joints
adjacent to the fireplace opening.
Tape wall board joints around the fireplace opening with
fiberglass-mesh tape. It will provide a more crack-resistant joint than paper tape. Fill, smooth and finish wall
joints with chemically setting-type joint compound. It will
provide a more crack-resistant joint than air-drying lightweight compound.
Painting
If desired finishing includes a painted wall, 100% acrylic
latex with compatible primer is recommended around this
appliance. Oil-based or standard acrylic paints may discolor due to heat exposure.
1/2 IN. THICK
WALL SHEATHING
7-1/4 IN.
1 IN.
NON-COMBUSTIBLE BOARD
ON FRONT FACE (SIDE VIEW)
= AIR SPACE
Figure 10.2 Framing and Framing Materials-RED60
WARNING! Risk of Fire! DO NOT apply combustible
materials beyond the minimum clearances. Comply with
all minimum clearances to combustibles as specified in
this manual. Overlapping materials could ignite and will
interfere with proper operation of doors and louvers.
WARNING! Risk of Fire! DO NOT install drywall or
other combustible materials directly onto the factoryinstalled non-combustible board. Overlapping materials
could ignite.
Decorative facing material thickness is measured from
the face of the factory-installed non-combustible board.
See Figure 10.2.
The mesh front can be installed such that it overlaps noncombustible materials up to 1-1/4 in. thick. See Figure 10.3.
Refer to Section 1.E and 1.F of this manual for definition
and qualifications and definition of non-combustible and
combustible materials.
Specific requirements for each method if installation are
described on the following pages of this section.
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Non-Combustible Finish Materials
0 to 1-1/4 inch thickness-Overlap Fit Method
The mesh front is designed to overlap finish materials 0
inches to 1-1/4 inch thick. See Figure 10.4.
NOTICE: This 1-1/4 inch maximum not only includes the
decorative finish materials (marble, tile, slate, etc) but also
the thin set, lath and adhesive used to attach the decorative
finish material.
The non-combustible finish material can be installed up
to the 17-1/8 inch (height) by 62-3/4 inch (width) fireplace
opening.
Non-Combustible Finish Materials
0 Inches to 4 Inches Thick-Inside Fit Method
The mesh decorative front is approved for inside fit applications. Non-combustible finishing materials up to 4
inches thick can be installed around the Mesh front (left,
right, top, and bottom). See Figure 10.5.
1/2 IN. THICK
WALL SHEATHING
0-4 IN.
30-7/8 IN. HEIGHT
FACTORY INSTALLED
NON-COMBUSTIBLE
BOARD
1/2 IN.
19-1/2 IN.
SIDE FINISH NON-COMBUSTIBLE BOARD (2)
20-1/2 IN.
1/2 IN.
68 IN. WIDTH
FACTORY INSTALLED NON-COMBUSTIBLE BOARD
0- 4 IN.
= 2 IN. MAX. SCREW LENGTH
= NO SCREWS IN THIS AREA
Figure 10.3 Non-Combustible Finish Material Diagram for
0 - 1-1/4 Inch Thick Overlap Fit Method
DRYWALL OR
EQUIVALENT (1/2 IN.)
Figure 10.5 Inside Fit Method
7 IN.
0-1-1/4 IN.
1 IN.
13-3/4 IN.
NON-COMBUSTIBLE BOARD
FACTORY-INSTALLED
NON-COMBUSTIBLE
BOARD
STANDARD
DECORATIVE FRONT
SHOWN
Ensure that no non-combustible finish materials are installed within 1-11/16 inches of top and bottom and 1-3/8
inches from right and left sides of fireplace opening. This
will ensure adequate clearance for required mesh front.
See Figure 10.9.
Refer to Section 1.E and 1.F of this manual for definition
and qualifications and definition of non-combustible and
combustible materials.
0-1-1/4 IN. THICK DRYWALL
OR EQUIVALENT
= AIR SPACE
Figure 10.4 Overlap Fit Method
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63
B. Mantel and Wall Projections
WARNING! Risk of Fire! Comply with all minimum clearances to combustibles as specified. Framing closer than the
minimums listed must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc.)
Mantel Legs Or Wall Projections Extending
Past The Face Of The Fireplace
Note: For non-combustible fireplace finish material (marble,
stone, etc) specifications refer to Section 10.A.
TOP VIEW
Combustible Mantels
Note: All
measurements
in inches.
TO CEILING
FIREPLACE
OPENING
4 IN.
MAX.
2 IN.
MIN.
UNLIMITED
6 IN. MIN.
18
12
11
10
43
9
= ACCEPTABLE
NON-COMBUSTIBLE
MANTEL LEG
ZONE
25
8
7
6
11
12
13
10
9
Figure 10.8 Combustible Mantel Leg or Wall Projections
(Acceptable on both sides of opening)
8
7
MEASUREMENTS FROM
TOP EDGE OF THE OPENING
Figure 10.6 Minimum Vertical and Maximum Horizontal
Dimensions of Combustibles
Note: For non-combustible fireplace finish material (marble,
stone, etc) specifications refer to Section 10.A.
Non-Combustible Mantels
Note: All
measurements
in inches.
TO CEILING
MAX.
16
10
43
9
MIN.
8
12
7
5
6
6
4
3
5
1/2
4
2
1
MEASUREMENTS FROM TOP EDGE OF THE
FIRESCREEN DOOR ASSEMBLY
Figure 10.7 Minimum Vertical and Maximum Horizontal
Dimensions of Non-Combustibles
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C. Mesh Fronts
WARNING! Risk of Burns! A decorative front is required
for this model. DO NOT operate this appliance without a
decorative front in place.
A mesh front is included with the RED60. This is the door
approved with this appliance model. It must be used.
To attach the mesh front to the appliance, use the two
mesh brackets. These brackets are mounted to the underside of the top of the appliance viewing area and are
fastened to the appliance by two screws on each bracket.
See Figure 10.10. There are two hanging tabs on the
back of the mesh front assembly that are bent upward.
Engage these tabs in the slot of the brackets.
65-1/2 IN.
62-3/4 IN.
1-11/16 IN.
17-1/8 IN.
20-1/2 IN.
FIREPLACE VIEWING AREA
1-3/8 IN.
1-3/8 IN.
1-11/16 IN.
= CLEARANCE FROM VIEWING AREA TO NON-COMBUSTIBLE FINISHING MATERIAL
(INSIDE FIT METHOD)
Figure 10.9 Noncombustible Surface Finishing Material 0-4 Inches Thick-Inside Fit Method
MESH BRACKETS
MESH FRAME ASSEMBLY
HANGING TABS
MESH FRAME ASSEMBLY
Figure 10.10 Mesh Front Installation
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65
11
Appliance Setup
A. Fixed Glass Assembly
WARNING! Risk of Asphyxiation! Handle fixed glass
assembly with care. Inspect the gasket to ensure it is
undamaged and inspect the glass for cracks, chips or
scratches.
• DO NOT strike, slam or scratch glass.
• DO NOT operate fireplace with glass removed, cracked,
broken or scratched.
GLASS SIDE
SUPPORT
• Replace as a complete assembly.
Removing Fixed Glass Assembly
1. Remove the decorative front.
2. Locate the four spring latches that are on the lower left
and right of the fireplace.
3. Use both index fingers to release spring latches. See
Figure 11.1.
4. Allow glass to tilt forward. Grasp glass on the upper
return lip of glass frame and tilt glass “out” and “down”.
Lower gently to rest on side supports. See Figure 11.1.
Allow top of glass assembly to tilt forward. Lift glass
assembly “up” and “out”.
Replacing Fixed Glass Assembly
GLASS CLIP
GLASS TAB
Figure 11.1 Fixed Glass Assembly
1. Locate glide tabs on lower left and right corners.
B. Remove the Shipping Materials
2. Place glass bottom resting on right and left support.
Tilt top of glass assembly toward fireplace.
Remove shipping materials from inside or underneath the
firebox. Verify all components are with the fireplace.
3. Allow of the gasketing of the glass assembly to touch
the face of the fireplace. Lift the glass “up” and “in” to
upper glass clip flanges.
C. Clean the Appliance
4. Hold bottom of the glass as you allow the glass assembly to seat over the four lower glass clips. See
Figure 11.1.
5. Assure proper left and right placement of glass and
engage all lower spring latches.
Clean/vacuum any sawdust that may have accumulated
inside the firebox or underneath in the control cavity.
D. Accessories
Install approved accessories per instructions included
with accessories. Contact your dealer for a list of approved accessories.
WARNING! Risk of Fire and Electric Shock! Use ONLY
Hearth & Home Technologies-approved optional accessories with this appliance. Using non-listed accessories
could result in a safety hazard and will void the warranty.
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E. Rock Media Instructions
A Rock Media Kit is available for use with the RED60
model. Install Rock Media according to these instructions
WARNING! Choking Hazard! Keep rock media out of
reach of children.
CAUTION! Risk of Cuts, Abrasions or Flying Debris.
Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp.
Preparation
CAUTION! Risk of Burns! The fireplace should be turned
off and cooled before rock media is installed.
1. Remove glass assembly.
instructions.
See Section 11.A for
2. Remove any refractory, side panels or media currently
installed in appliance. After removing these items, the
base pan will be visible on the inside of the appliance.
3. Verify that the correct basepan is installed inside the
appliance. See Figure 2.
NOTICE: The installation of the rock media kit may require
the air shutter setting to be changed. See Section 9.E of
this manual to ensure the shutter gap is set correctly before
firing the appliance.
Note: Optional Porcelain or Granite Kits used with lighted
and plain media units must be placed in unit before placing
glass media in the unit.
Cleaning the Rock
During shipment of the rock media, dust and debris can
accumulate. It is recommended that the rock media be
rinsed thoroughly with water to remove dust and small
glass particles. An easy method to clean the rock media
is to place the rock media into a pail and rinse thoroughly.
Spread the media out over paper towels and allow the
rock media to dry before installing into the fireplace.
NO
YES
Figure 1. Selecting Flat Rocks for Pilot Cover
3. The rock media placement jig must remain in place while
rock media is placed on the basepan and around the
pilot bracket.
4. Place an even layer of rock media around the base pan
as shown in Figure 2 and Figure 3. Do not place rock
media in the slot over the burner ports. See Figures 2
and 3. Figure 2 shows an outline of the burner tracks
and the area in front of the pilot assembly. No rock
media may be placed in the outlined area. Continue
to place an even amount of rock media over the entire
base pan. DO NOT install rock media in between the
tracks over the entire length of the burner. This may
cause lighting issues, undesirable burner flame, or
delayed ignition.
WARNING
Delayed Ignition Risk
• Place rock media according to instructions.
• Do NOT place rock media in area in front of pilot
or between burner tracks.
• Do NOT place rock media pieces in a position
that they may fall into area in front of pilot.
• Do NOT use any media other than the rock media
supplied with this fireplace.
• Do NOT exceed one layer of rock media on base
pan.
Fireplace will not function properly.
Delayed ignition may occur.
“M” STAMPED
ON BASE PAN
BASE PAN
NO ROCK MEDIA
IN GRAY AREA
SCREW
LOCATION
INSTALLATION
1. Choose 7 - 10 flat, quarter-sized, pieces of rock media
and set aside. These will be used later to conceal
the pilot cover. Reference Figure 1 for choosing flat
pieces of glass.
2. The included rock media placement jig MUST be
used any time rock media is placed on the burner to
ensure that no rock media pieces end up in the burner
lighting area. Verify that the rock media placement jig
is correctly installed in place in the appliance.
ACCESS PANEL
Figure 2. Location of Rock Media Placement Jig
WARNING! Risk of Fire. DO NOT place rock media directly in front of the pilot assembly or between the burner
tracks over the burner ports.
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67
BURNER PORT SLOT MUST
BE FREE OF ROCK MEDIA
RIGHT
CUT-OUT
Figure 3. Place Rock Media
DO NOT REMOVE
CLEAR TAPE
ROCK MEDIA
PLACEMENT JIG
Figure 6. Front Access Media Tray
SCREW
7. Position the front tabs of the front access media tray
toward the glass and then place in the groove of the
glass frame. Line up the media tray so that the left and
right cut-outs fit within the glass frame.
PILOT SHIELD (UNDER JIG)
Figure 4. Placing Rock Media in Base Pan on Top of Mesh.
ROCK MEDIA
DO NOT REMOVE CLEAR TAPE
PILOT SHIELD
Figure 7. Location of Clear Tape
Figure 5. Placing Rock Media Over Pilot Shield.
5. Remove the rock media placement jig by removing the
screw as noted in Figure 4. Using the flat rock media
pieces that were sorted out in Step 1, place one layer
over the pilot shield. See Figure 5.
CAUTION! DO NOT remove clear tape located on
bottom of media tray. Appliance will overheat and shut
down.
6. Place the glass frame assembly back on the appliance.
Assure that there is no rock media between the glass
and the firebox. Rock media in this area will prevent
the glass gasket from sealing.
WARNING
Risk of Asphyxiation or Fumes.
• Place rock media according to instructions.
• Do NOT place rock media in area between glass
and firebox.
• Do NOT place rock media pieces in a position
that they may fall into area between glass and
firebox.
• Do NOT use any media other than the rock media
supplied with this fireplace.
Fireplace will not function properly.
Gas leak could occur.
68
Figure 8. Placing Rock Media in Front Tray.
8. Place rock media in the front tray. For an “Infinity” look,
the media may be placed up against the glass and
tray. This step may only be done when the fireplace is
not activated and the glass is cool. The “Infinity” look
of the media provides a perception that there is no
glass on the appliance, while maintaining the sealed
combustion of the appliance.
Heat & Glo • RED60-NNN, RED60-NM, RED60-LM, RED60-NNN-80, RED60-NM-80, RED60-LM-80 Installation Manual • 2159-970 Rev. E • 4/14
9.
Replace side panels and secure in place by using
clips on the side of the appliance. Replace refractory
and glass assembly.
Figure 1. Inner Back Panel.
Figure 9. Rock Media Installed.
F. Porcelain Instructions
A Porcelain Kit is available for use with the RED60 models. Install Porcelain according to these instructions.
CAUTION! Risk of Cuts or Abrasions. Wear protective
gloves and safety glasses during installation. Sheet metal
edges are sharp.
Preparation
CAUTION! Risk of Burns! The fireplace should be turned
off and cooled before rock media is installed.
NOTICE: The installation of the porcelain kit may require
the air shutter setting to be changed. See Section 9.E of
this manual to ensure the shutter gap is set correctly before
firing the appliance.
1. Remove glass assembly.
instructions.
Figure 2. Inner Side Panels.
See Section 11.A for
2. Remove any refractory, side panels or media currently
installed in appliance. After removing these items, the
base pan will be visible on the inside of the appliance.
Figure 3. Outside Corner Trim Pieces.
Note: Optional Porcelain or Granite Kits used with lighted and
non-lighted media models must be placed in appliance before
placing glass media in the appliance.
RED60 Model Without Media
This kit contains the components necessary to install
the porcelain on RED60 models that do not have media
installed.
Kit Contents:
(1) Inner back panel. See Figure 1.
(2) Inner side panels. See Figure 2.
(2) Outside corner trim pieces. See Figure 3.
(7) Angle tabs and (7) Sheet metal screws.
See Figure 4.
(1) Rear inside base. See Figure 5.
(1) Front Inside base. See Figure 6.
(1) Outside front trim base. See Figure 7.
(4) Inside Base Mesh. See Figure 8.
Tools Required
Cordless Drill
1/4 inch hex head driver tip
Flat Blade Screwdriver
Figure 4. Angle Tabs with Screws.
Figure 5. Rear Inside Base Piece.
Figure 6. Front Inside Base Piece.
Figure 7. Outside Front Trim Base Piece.
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69
Installation
1. Verify the correct base pan is in the appliance before
proceeding with the porcelain installation. The base
pan required for this application has the letters “NNN”
and “NNP” stamped in it. See Figure 8. If the base
pan does not have these letters stamped in it, contact
your dealer.
NNN
NNP
4. Place rear inside porcelain base piece. Place into bottom of fireplace with tabs away from the burner. Center
from front to back. There will be a gap between the front
edge of the base piece and the burner area and also
a gap between the back of the porcelain piece and the
rear porcelain panel. These two gaps should be equal.
See Figure 11.
5. Install front inside porcelain base piece. Position into
bottom of fireplace with tabs facing the outside edge of
the firebox. Center from front to back. There will be a
gap between the front edge of the base piece and the
front of the firebox and also a gap between the back
of the porcelain piece and the burner rail. These two
gaps should be equal. See Figure 11.
Figure 8. Location of Base Pan Identification
2. Begin by placing the back panel into the firebox, bottom
side first, then tilt top backward into position. Secure
with angle tabs and screws in the three pilot holes that
are located on the top of the firebox. See Figure 9.
3. Place each side panel into firebox, bottom side first,
then tilt top backward into position. Secure with angle
tabs and screws in the pilot holes that have are located
on the top of the firebox. See Figure 10.
PTH
P DE OF
A
G
AL
DES
EQU OTH SI IN.
A
B
ON ORCEL
P
TABS
Figure 11. Placing Porcelain Base Pieces.
6. Install glass frame assembly and spring lock into position. Set front porcelain trim shelf into position.
7. Position trim shelf so tabs are facing the glass assembly. Insert into glass frame. See Figure 12.
GLASS ASSEMBLY
TABS FACE GLASS
ASSEMBLY
Figure 9. Fastening Angle Tab to Secure Inner Back Panel.
Figure 12. Positioning Porcelain Access Panel.
GLASS ASSEMBLY
ACCESS PANEL
Figure 10. Fastening Angle Tab to Secure Inner Side Panel.
70
Figure 13. Porcelain Trim Shelf Installed.
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8.
Place outside front trim base onto shelf. Place so the
cutouts are in line with the outside edges of the glass
frame. See Figure 14.
TRIM BASE
Figure 17. Outside Corner Trim Piece Installed.
Service Parts
Figure 14. Porcelain Trim Base Installed.
9. Install four retainer clips (included) as shown in Figure
15. Outside corner trim piece will be forced into clip on
front of fireplace. See Figure 16 and Figure 17.
2
1
CLIP
6
5
4
3
CORNER TRIM
FORCED BETWEEN
SURFACES
2
1
Figure 15. Clips Located on Four Corners - Bottom Right Shown
Figure 18. Service Parts Diagram.
ITEM
DESCRIPTION
PART NUMBER
Refractory Kit
POR60-F
1
Front Corner Panel (Qty 2 req)
2159-229
2
Panel Side (Qty 2 req)
2159-223
3
Outer Bottom Panel
2159-226
4
Bottom Front Panel
2159-224
5
Bottom Back Panel
2159-225
6
Back Panel
2159-222
Figure 16. Installing Outside Corner Trim Piece onto Clip.
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71
RED60 Model With Media
This kit contains the components necessary to install the
porcelain on RED60 models that have media installed.
Kit Contents:
(1) Inner back panel. See Figure 1.
(2) Inner side panels. See Figure 2.
(2) Outside corner trim pieces. See Figure 3.
(7) Angle tabs and (7) Sheet metal screws. See Figure 4.
Tools Required
Cordless Drill
1/4 inch hex head driver tip
Figure 4. Angle Tabs with Screws.
Installation
1. Verify the correct base pan is in the appliance before
proceeding with the porcelain installation. The base pan
required for this application has the letter “M” stamped
in it. See Figure 5. If the base pan does not have the
letter “M” stamped in it, contact your dealer.
M
Figure 1. Inner Back Panel.
Figure 5. Base Pan
2. Begin by placing back panel. Place bottom in first and
tilt top backward carefully until it touches the back wall.
Secure with angle tabs and screws in the three pilot
holes that are located on the top of the firebox.
Figure 2. Inner Side Panels.
Figure 6. Installing Angle Tab to Secure Inner Back Panel.
3. Using a flat blade screwdriver, bend up the tabs located
on each side of the basepan to a 90 degree angle. See
Figure 7.
Figure 3. Outside Corner Trim Pieces.
4. Slide each inner side porcelain panel in from the front
until it touches the back wall. Secure with angle tabs
and screws in the pilot holes that are located on the top
of the firebox. See Figure 6.
5. Bend the tabs mentioned on step 3 toward the porcelain
panel. See Figure 8.
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BEND TAB UP
TAB BENT TO
90º ANGLE
Figure 7. Bend Tabs Up to a 90 Degree Angle.
CLIP
Figure 10. Installing Outside Corner Trim Piece onto Clip.
Figure 8. Bend Tabs Toward Panel
6. Install glass rocks in base of firebox according to glass
media installation instructions.
7. Install glass frame assembly according to instructions
in installation manual.
8. Install front media tray.
9. Install four retainer clips (included) as shown in Figure
9. Outside corner trim piece will be forced into clip on
front of fireplace. See Figure 10 and Figure 11.
Figure 11. Installing Outside Corner Trim Piece onto Clip.
WARNING
CLIP
CORNER TRIM
FORCED BETWEEN
SURFACES
Figure 9. Clip Location.
Delayed Ignition Risk
• Place glass rock according to instructions.
• Do NOT place glass rock in area in front of pilot
or between burner tracks.
• Do NOT place glass rock in a position that they
may fall into area in front of pilot.
• Do NOT use any media other than what is
supplied with this fireplace.
• Do NOT use more than three 10 lb. bags of glass
rock per fireplace (when applicable).
• Do NOT use more than five bags of media in the
fireplace (when applicable).
Fireplace will not function properly.
Delayed ignition could occur.
Heat & Glo • RED60-NNN, RED60-NM, RED60-LM, RED60-NNN-80, RED60-NM-80, RED60-LM-80 Installation Manual • 2159-970 Rev. E • 4/14
73
G. Granite Instructions
Service Parts
A Granite Kit is available for use with the RED60 models
Install Granite according to these instructions
CAUTION! Risk of Cuts or Abrasions. Wear protective
gloves and safety glasses during installation. Sheet metal
edges are sharp.
2
3
1
NOTICE: Handle granite pieces with care. Granite may
chip or crack if dropped or impacted.
2
Figure 12. Service Parts Diagram.
ITEM
DESCRIPTION
1
PART NUMBER
Note: Optional Porcelain or Granite Kits used with lighted
and non-lighted media models must be placed in appliance
before placing glass media in the appliance.
NOTICE: The installation of the granite kit may require the
air shutter setting to be changed. See Section 9.E of this
manual to ensure the shutter gap is set correctly before
firing the appliance.
Refractory Kit
POR60-L
1
Side Panel (Qty 2 req)
2159-219
Preparation
2
Panel Side (Qty 2 req)
2159-223
3
Back Panel
2159-222
CAUTION! Risk of Burns! The fireplace should be turned
off and cooled before rock media is installed.
1. Remove glass assembly.
instructions.
See Section 11.A for
2. Remove any refractory, side panels or media currently
installed in appliance. After removing these items, the
base pan will be visible on the inside of the appliance.
Kit Contents:
(3) Back panel pieces 19-13/16 inches wide x 16-7/8
inches tall. See Figure 1.
(2) Inner side wall pieces 10 inches wide x 16-7/8 inches
tall. See Figure 2.
(2) Outside corner trim pieces. See Figure 3.
(7) Securing tabs. See Figure 4.
(7) Sheet metal screws. See Figure 4.
16-7/8 IN.
19-13/16 IN.
Figure 1. Back Panel Pieces.
16-7/8 IN.
10 IN.
Figure 2. Inner Side Wall Pieces.
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2. Measure granite to ensure you are installing the pieces
in the right orientation. Back panel pieces are to be
placed first. These pieces are wider than they are tall.
Install so that width is 19-13/16 inches. Begin installing
pieces left to right. Place granite into firebox, bottom
side first, then tilt top backward into position. Place the
first piece on the left and move to right as you add the
other pieces. See Figure 6.
Figure 3. Outside Corner Trim Pieces.
19-13/16 IN.
Figure 4. Securing Tabs and Sheet Metal Screws.
Figure 6. Placing Back Panel Piece.
Tools Required:
Cordless Drill
1/4 inch hex head driver tip
Pry Bar and Hammer for opening shipping crate.
3. Secure granite pieces using angle tabs and screws
provided. See Figure 7. Secure each piece as it is
placed into position to keep it from falling while placing
next piece into firebox. Continue with back middle piece
and then back right side.
Installation
1. Begin by removing back row and sides of quarter inch
sheet metal screws from base pan as shown in Figure 5.
The screws will be located either on top of or underneath
the mesh. If underneath mesh, lift mesh screen up and
remove for access to screw heads. After removing
screws replace mesh before installing granite.
Figure 7. Fastening Angle Tabs to Secure Granite in Place.
4. Slide side pieces into place from the front and hold in
place while installing the angle tabs and screws provided. Measure to be sure that the pieces are placed
in the correct orientation. For the side pieces, the width
is the 10 inch dimension.
Figure 5. Removing Screws from Basepan.
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75
RETAINING TAB CONTACTS GRANITE
10 IN.
Figure 8. View of Back and Side Piece Installed.
5. For models with rock media only: Install glass rocks
in base of firebox according to glass media installation
instructions. Install glass frame assembly and spring
lock into place.
WARNING
Delayed Ignition Risk
• Place rock media according to instructions.
• Do NOT place rock media in area in front of pilot
or between burner tracks.
• Do NOT place rock media in a position that they
may fall into area in front of pilot.
• Do NOT use any media other than what is
supplied with this fireplace.
• Do NOT use more than three 10 lb. bags of rock
media per fireplace.
• Do NOT use more than five bags of media in the
fireplace (when applicable).
Fireplace will not function properly.
Delayed ignition could occur.
Figure 10. Placing Outer Corner Granite Trim Piece.
8. For models with rock media only: Place glass rock
media in front media tray according to glass media
installation instructions.
9. Install the glass frame assembly.
10. Position access panel so tabs are facing the glass assembly. Insert into glass frame.
11. Install outer front trim base onto shelf.
2
3
3
1
3
2
6. For models with rock media only: Install front media
tray. Do not place glass rock media at this time.
7. Install outer corner granite trim pieces. Slowly slide
into position as shown in picture. Use securing tabs to
hold in place. Tabs attach at the top using sheet metal
screws and pilot holes located above the granite. See
Figure 9 and Figure 10.
GLASS FRAME TAB
1
ITEM
DESCRIPTION
Refractory Kit
PART NUMBER
GR60-L
1
Side Panel (Qty 2 req)
2159-211
2
Panel Side (Qty 2 req)
2159-210
3
Back Panel (Qty 3 req)
2159-209
Figure 11. Service Parts Diagram.
RETAINING TAB
Figure 9. Attaching Retaining Tab to Glass Frame Tab.
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Heat & Glo • RED60-NNN, RED60-NM, RED60-LM, RED60-NNN-80, RED60-NM-80, RED60-LM-80 Installation Manual • 2159-970 Rev. E • 4/14
H. Sheet Metal Refractory Instructions
A Sheet Metal Refractory Kit is available for use with the
RED60 models. This kit contains the components necessary to install metal refractory on the RED60-NNN model.
Install Sheet Metal Refractory Kit according to these instructions.
CAUTION! Risk of Cuts or Abrasions. Wear protective
gloves and safety glasses during installation. Sheet metal
edges are sharp.
Figure 2. Outside Corner Trim Pieces.
NOTICE: The installation of the sheet metal refractory kit
may require the air shutter setting to be changed. See
Section 9.E of this manual to ensure the shutter gap is set
correctly before firing the appliance.
Kit Contents:
Figure 3. Front and Rear Inside Base Piece.
(2) Outside corner trim pieces. See Figure 1.
(1) Front Inside base. See Figure 2.
(1) Rear Inside base. See Figure 2.
(1) Outside front trim base. See Figure 3.
Figure 4. Outside Front Trim Base Piece.
Tools Required
Installation
Cordless Drill
1/4 inch hex head driver tip
1. Install rear inside base piece. Position piece into bottom
of fireplace with tabs facing the burner. Center piece
from front to back. There will be a gap between the front
edge of the base piece and the burner area and also a
gap between the back of the base piece and the rear
firebox panel. These two gaps should be equal. See
Figure 5.
Preparation
CAUTION! Risk of Burns! The fireplace should be
turned off and cooled before the sheet metal refractory is
installed.
1. Remove glass assembly. See appliance Installation
Manual for instructions.
2. Remove any refractory, side panels or media currently
installed in appliance. After removing these items, the
base pan will be visible on the inside of the appliance.
2. Install front inside base piece. Position piece into bottom of fireplace with tabs facing the outside edge of the
firebox. Center from front to back. There will be a gap
between the front edge of the base piece and the front
of the firebox and also a gap between the back of the
base piece and the burner rail. These two gaps should
be equal. See Figure 5.
ALL GAPS EQUAL
3. Verify that the correct basepan is installed inside the
appliance.
TABS
NNN
NNP
Figure 5. Placing Base Pieces.
Figure 1. Location of Base Pan Identification
Heat & Glo • RED60-NNN, RED60-NM, RED60-LM, RED60-NNN-80, RED60-NM-80, RED60-LM-80 Installation Manual • 2159-970 Rev. E • 4/14
77
3.
Install glass frame assembly and spring lock into position according to instructions in appliance installation
manual. Set access panel into position.
4.
Position access panel so tabs are facing the glass
assembly. Insert into glass frame. See Figure 6 and
Figure 7.
6. Install four retainer clips (included) as shown in Figure
8. Outside corner trim pieces will be forced into clip on
front of appliance. See Figure 9 and Figure 10.
CLIP
GLASS ASSEMBLY
TABS FACE GLASS
ASSEMBLY
CORNER TRIM
FORCED BETWEEN
SURFACES
Figure 8. Clip Location.
Figure 6. Positioning Access Panel.
GLASS ASSEMBLY
ACCESS PANEL
Figure 7. Access Panel Installed.
5.
Place outside front trim base onto access panel. Place
so the cutouts are in line with the outside edges of the
glass frame. See Figure 8.
Figure 9. Installing Outside Corner Trim Piece onto Clip.
TRIM BASE
Figure 8. Outside Front Trim Base Installed.
78
Figure 10. Outside Corner Trim Piece Installed.
Heat & Glo • RED60-NNN, RED60-NM, RED60-LM, RED60-NNN-80, RED60-NM-80, RED60-LM-80 Installation Manual • 2159-970 Rev. E • 4/14
I. Install the Mesh
Service Parts
A mesh front is included with the RED60 appliance.
For installation instructions, see section 10.C.
1
3
3
2
1
Figure 11. Service Parts Diagram.
ITEM DESCRIPTION COMMENTS PART NUMBER
Metal Refractory Kit (RED60)
SMR-60NL
1
Panel Side No Lights
2159-237
2
Exterior Panel Cover
2159-239
3
Interior No Light Base
2159-238
Heat & Glo • RED60-NNN, RED60-NM, RED60-LM, RED60-NNN-80, RED60-NM-80, RED60-LM-80 Installation Manual • 2159-970 Rev. E • 4/14
79
12
Reference Materials
A. Vent Components Diagrams
Pipe
Effective
Height/Length
DVP Pipe (see chart)
Effective Length
Inches
Millimeters
DVP4
4
102
DVP6
6
152
DVP12
12
305
DVP24
24
610
DVP36
36
914
10-1/2 in.
(267 mm)
45 °
4-7/8 in.
(124 mm)
10-7/8 in.
(276 mm)
DVP48
48
1219
DVP6A
3 to 6
76 to 152
DVP12A
3 to 12
76 to 305
DVP45 (45º Elbow)
11-3/8 in.
(289 mm)
10 in.
(254 mm)
1 in.
(25 mm)
20-3/4 in.
(527 mm)
7-3/8 in.
(187 mm)
1-1/4 in. (32 mm)
10 in.
(254 mm)
9-1/4 in.
(235 mm)
Tab=1 in.
(25.4 mm)
1/2 in. TYP
(13 mm)
13-1/4 in.
(337 mm)
Finished Height: 19-3/4 in./502 mm
UNIV-AS2 (Attic Insulation Shield)
DVP-FS (Ceiling Firestop)
DVP90ST (90° Elbow)
12 in.
(305 mm)
1- 1/2 in.
(38 mm)
10 in.
(254 mm)
UP
5 in.
(127 mm)
1 in.
(25 mm)
8 in.
(203 mm)
14 in.
(356 mm)
12 in.
(305 mm)
6 in.
(152 mm)
DVP-HVS (Vent Support)
DVP-WS (Wall Shield Firestop)
Figure 12.1 DVP vent components
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Heat & Glo • RED60-NNN, RED60-NM, RED60-LM, RED60-NNN-80, RED60-NM-80, RED60-LM-80 Installation Manual • 2159-970 Rev. E • 4/14
A. Vent Components Diagrams (continued)
Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm). The heat shield is designed to be
used on a wall 4 in. to 7-1/4 in. (102 mm to 184 mm) thick. If wall thickness is less than 4 in. (102 mm) the
existing heat shields must be field trimmed. If wall thickness is greater than 7-1/4 in. (184 mm) a DVP-HSM-B
will be required.
8 in.
(203 mm)
Heat
Shield
15-1/8 in.
(384 mm)
12 in.
(305 mm)
Max
Effective
Length
DVP-TRAP
Horizontal Termination Cap
DVP-TRAP1
DVP-TRAP2
DVP-TRAPK1
DVP-TRAPK2
DVP-HPC1
DVP-HPC2
Figure 12.2 DVP vent components
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81
A. Vent Components Diagrams (continued)
31 in.
(787 mm)
13-1/4 in.
(337 mm)
24-5/8 in.
(625 mm)
27-1/2 in.
(699 mm)
24-5/8 in.
(625 mm)
13-1/4 in.
(337 mm)
RF6M
Roof Flashing Multi-pak
RF12M
Roof Flashing Multi-pak
11-7/8 in.
(302 mm)
5 in.
(127 mm)
13-7/8 in.
(352 mm)
DVP-TRAPFL
Flashing
DVP-BEK2
DVP-HPC Cap Brick Extension
11-5/8 in.
(295 mm)
12-1/8 in.
(308 mm)
7-1/8 in.
(181 mm)
5-3/4 in.
(146 mm)
COOL-ADDM
Cap Shield
13-7/8 in.
(352 mm)
26 in.
660 mm
DVP-HSM-B
Extended Heat Shield
9-1/2 in.
(241 mm)
14 in.
(356 mm)
DRC-RADIUS
Cap Shield
Figure 12.3 DVP vent components
82
Heat & Glo • RED60-NNN, RED60-NM, RED60-LM, RED60-NNN-80, RED60-NM-80, RED60-LM-80 Installation Manual • 2159-970 Rev. E • 4/14
A. Vent Components Diagrams (continued)
7-1/4 in.
(184 mm)
1 in.
(25 mm)
12 in.
305 mm
7-1/4 in.
(184 mm)
12-1/2 in.
(318 mm)
14 in.
(356 mm)
5-1/4 in.
(133 mm)
DVP-TVHW
VerticalTermination Cap (Highwind)
3/8 in. (10 mm)
1 in. (25 mm)
7-3/4 to 10-3/8 in.
(197 to 264 mm)
DVP-FBHT
FireBrickTermination Cap
8-1/8 in.
(206 mm)
13 in.
(330 mm)
7-3/8 in.
(187 mm)
15 in.
(381 mm)
1-1/2 in.
(38 mm)
14 in.
(356 mm)
17-3/4 in.
(451 mm)
DVP-HRC-SS NOT APPROVED FOR ALL UNITS.
NOT FOR USE WITH LP FUEL
Effective Length
5-3/4 to 8-3/8 in.
146 to 213 mm
12 in.
(305 mm)
DVP-TB1
Basement Vent Cap
5-1/2 in.
140 mm
87°
8-3/8 in.
213 mm
3°
10-1/2 in.
267 mm
10-7/8 in.
276 mm
DVP-HRC-ZC-SS NOT APPROVED FOR ALL UNITS.
NOT FOR USE WITH LP FUEL
PVK-80
(For use with IPI and DSI appliances only.)
NOTE: PVK-80 has specific wiring
and venting requirements for use on
the RED60 model. Refer to Section 7
for installation instructions.
Figure 12.4 DVP vent components
Heat & Glo • RED60-NNN, RED60-NM, RED60-LM, RED60-NNN-80, RED60-NM-80, RED60-LM-80 Installation Manual • 2159-970 Rev. E • 4/14
83
B. Accessories
Wall Controls and Wall Switches
Follow the instructions supplied with the control installed
to operate your fireplace:
For safety:
• Install a switch lock or a wall//remote control with child
protection lockout feature.
• Keep remote controls out of reach of children.
See your dealer if you have questions.
Heat & Glo, a brand of Hearth & Home Technologies
7571 215th Street West, Lakeville, MN 55044
www.heatnglo.com
Please contact your Heat & Glo dealer with any questions or concerns.
For the location of your nearest Heat & Glo dealer,
please visit www.heatnglo.com.
Printed in U.S.A. - Copyright 2014
84
Heat & Glo • RED60-NNN, RED60-NM, RED60-LM, RED60-NNN-80, RED60-NM-80, RED60-LM-80 Installation Manual • 2159-970 Rev. E • 4/14
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