LIST OF PRODUCTS * * * * * * * * * * * * * * * * * Digital Multimeter Digital AC & AC/DC Clampmeter AC Clamp Adaptor AC/DC Current Adaptor Transistorised Electronic Analog & Digital Insulation Resistance Testers Digital Sound Level Meter & Sound Level Calibrator Digital contact & Non-contact Type Tachometer Digital Non-contact (infrared) Thermometer Thermo Hygrometer Thermo Anemometer Wood Moisture Meter Distance Meter Digital Hand Held Temperature Indicators Digital Lux Meter Network Cable Tester Power Factor Regulator Maximum Demand Controller/Digital Power Meter 17, Bharat Industrial Estate, T. J. Road, Sewree (W), Mumbai-400015. INDIA Sales Direct: (022)24156638 Tel.:(022) 2412 4540, 2418 1649 Fax: 2414 9659 E-mail : kusam_meco@vsnl.net, Website : www.kusamelectrical.com www.kusam-meco.co.in 2000A AC/DC DIGITAL CLAMPMETER MODEL - KM 2775 OPERATION MANUAL TAKE MEASUREMENTS CAREFULLY AND YOU’LL SPARE YOUR METER AND YOURSELF, SOME PAIN INDEX Nearly every electrical engineer has a hand held digital clamp meter (Tongtester). We sometimes take them for granted, until we damage them or “burn them out”. If you incorrectly connect your clamp meter to TITLE PAGE a circuit, or if you have the clamp meter on wrong setting, you damage the meter and possibly hurt yourself. You can also get into trouble if you 1. INTRODUCTION.............................................1 try to measure the voltage across a charged capacitor. 2. SAFETY NOTES.............................................2 Clamp meter users frequently burn their meters by trying to measure current the same way as they measure voltage. Remember, 3. FEATURES......................................................3 you measure voltage across a circuit, and current through a circuit. When you use the current input, your clamp meter becomes a low impedance circuit element. 4. GENERAL....................................................4-5 5. SPECIFICATIONS........................................6-8 Even if you correctly insert your clamp meter in to the circuit, you can still damage your meter. Don’t try to measure current in excess of your meter’s capacity. Check the current capacity of the Clamp meter. 6. INSTRUMENT LAYOUT.............................9-12 7. MEASUREMENT......................................13-15 If you are measuring current in industrial environment to prevent excess current from flowing through your meter, always disconnect your test leads from the circuit under test whenever you change Clamp meter functions. Set your meter to the correct function, say current, and its highest range for the setting. If the reading is small, change the range to the next lower range till the reading can be read with the best possible accuracy. When measuring voltage, connect the test leads before your apply power to your circuit. To be safe, start by setting your meter to its highest range first. 8. MAINTENANCE.............................................16 9. TEST CERTIFICATE......................................17 10. WARRANTY...................................................18 2. SAFETY NOTES 1. INTRODUCTION NOTE This meter has been designed and tested According to IEC Publication 348, Safety Requirements for Electronic Measuring Apparatus, IEC-1010 (En61010) and other safety standards. Follow all warnings to ensure safe operation. WARNING READ “SAFETY NOTES” (NEXT PAGE) BEFORE USING THE METER. Read the following safety information carefully before attempting to operate or service the Meter. ? Use the meter only as specified in this manual : Otherwise the protection provided by the meter may be inpaired. ? Always keep hands behind the meter barrier. ? Use extreme caution when clamping around uninstalled conductors or bus bars. ? Never clamp around any conductor carrying a voltage above 600V R. M. S. ? Rated environmental conditions : 1. Indoor use. 2. Installation category III. 3. Pollution degree II. 4. Altitude up to 2000 meter. 5. Relative humidity 80% max. 6. Ambient temperature 0-40oC. Observe the international Electrical Symbols listed below : Meter protected throughtout by double insulation or reinforced insulation. Warning ! Risk of electric shock. ! Caution ! Refer to this manual before using the meter. Alternating current. Earth (ground) terminal. Application around and removal from hazardous live conductors is permitted. -1- -2- 3. FEATURES 4. GENERAL ? 4000 - Count LCD ? Overload Protection : ? Full Automatic measurement ? Voltage measurement ? Current measurement ACV 1000V rms DCV 1000V Frequency & Ohm 500V rms ? Resistor measurement ? Capacitor measurement ? Conductor Size : Approx 55mm max ? Frequency Counter ? Dimensions : 260mm(L) X 95mm(W) x 43mm(D) ? Range change function. ? Weight : Approx. 540g. (Battery included) ? Data Hold Function freezes the reading. ? Continuity check. ? Power Source : Standared 9V Battery. ? Diode measurement. ? Operating Principle : Dual slope integration ? Low battery indication ? Over range indication : “OL” indicated. ? Auto Power Off (APO) function. ? Low Battery indication : “ ? Safety design throughout with no exposed metal parts, shielded banana plugs and recessed input terminals. ” sign appears on the display when the battery voltage drops below accurate operating level. CAT IV - Is for measurements performed at the source of the low voltage installation. CAT III - Is for measurements performed in the building installaton. CAT II - Is for measurement performed on circuits directly connected to the low voltage installation. ? Response Time : Approx. 1 second. ? Sample Rate : Approx. 2 times per second. ? Temperature & Humidity for Guaranteed ? Accuracy : -10oC to 50oC at < 80% max. Relative humidity. CAT I - Is for measurements performed on circuits not directly Connected to Mains. -3- - 4- ? Storage Temperature & Humidity : -20oC to 60oC at < 80% max. relative humidity. ? Battery Life : Approx. 100 hours on continuous use. (Alkaline) ? Accessories : Test leads, Carrying Case, instruction manual, Battery (one standard 9V). 5. SPECIFICATIONS (All at 23oC±5oC, £ 80% R.H.) AC Voltage Range Resolution Accuracy (at 40-500Hz) 400 mV 4 V 40 V 400 V 1000 V 0.1 mV 1 mV 10 mV 100 mV 1 V ± (2.0% rdg + 3dgt) ± (1.5% rdg + 3dgt) ± (1.5% rdg + 3dgt) ± (1.5% rdg + 3dgt) ± (1.5% rdg + 3dgt) * Overload Protection : 1000V AC RMS * Frequency Response : 0~400mV at 40Hz~100Hz 4V~1000V at 40Hz ~ 1KHz DC Voltage Range 400 mV 4 V 40 V 400 V 1000 V Resolution Accuracy (at 40-500Hz) 0.1 mV 1 mV 10 mV 100 mV 1 V ± (1.0% rdg + 3dgt) ± (1.0% rdg + 3dgt) ± (1.0% rdg + 3dgt) ± (1.0% rdg + 3dgt) ± (1.0% rdg + 3dgt) * Overload Protection : 1000V DC AC Current Range 400 A 2000 A Resolution Accuracy (at 40-500Hz) 0.1 A 1 A ± (2.0% rdg + 4dgt) ± (2.0% rdg + 4dgt) * Frequency Response : 40Hz ~ 1KHz -5- -6- DC Current Range Capacitor Resolution Accuracy (at 40-500Hz) Range 0.1 A 1 A ± (1.5% rdg + 4dgt) ± (1.5% rdg + 4dgt) 4 nF (30p-4nF) 40 nF 400 nF 4 m F 40 m F 400 m F 4 mF 400 A 2000 A Resistance : Range 400 4 40 400 4 40 Resolution Accuracy W 0.1 W 1 W KW 10 W KW 100 W KW 1 KW MW 10 KW MW ± (1.5% rdg + 3dgt) ± (1.5% rdg + 3dgt) ± (1.5% rdg + 3dgt) ± (1.5% rdg + 3dgt) ± (1.5% rdg + 3dgt) ± (2.0% rdg + 4dgt) * Overload Protection : 500V AC RMS or 500V Continuity Test Range Audible threshold 400 W Less than 25W * Overload Protection : 500V AC RMS or 500V DC Resolution 1 pF 10 pF 100 pF 1 nF 10 nF 100 nF 1 m F Resolution Accuracy 2V 1 mV ± (1.5%rdg + 3dgt) -7- ± (3.0% rdg + 5dgt) ± (2.0% rdg + 5dgt) ± (2.0% rdg + 5dgt) ± (2.0% rdg + 5dgt) ± (2.5% rdg + 5dgt) ± (2.5% rdg + 5dgt) ± (2.5% rdg + 5dgt) * Overload Protection : 500V AC RMS or 500V DC Frequency Counter Range 4 40 400 4 40 KHZ KHz KHz MHz MHz Resolution 1 Hz 10 Hz 100 Hz 1 KHz 10 KHz Accuracy ± (0.3% rdg + 2dgt) ± (0.3% rdg + 2dgt) ± (0.3% rdg + 2dgt) ± (0.3% rdg + 2dgt) ± (0.5% rdg + 2dgt) * Overload Protection : 500V AC RMS or 500V DC * Trigger level : 0.2V Diode Test Range Accuracy -8- 6. INSTRUMENT LAYOUT V ! CAT III MAX 600V W (6) (7) (1) Transformer Jaws Pick up the AC current or DC current flowing through the conductor. The “+” marking on the jaw indicates direction of DC current existing on the conductor being tested which follows forward and vertically with jaws, the reading shown on display is positive. (2) Barrier Provide a protective distance from hands to conductor. (3) Jaw Trigger Press the lever to open the transformer jaws. When the lever is released, the jaws will close again. (4) Function selector rotary switch The rotary switch selects the function. (5) LCD Display The LCD display indicates the function mode, bar graph, annunciator, and measured value of a signal. Field effects 3¾ digit LCD with maximum reading of 3999. -9- -10- (6) Volt / Ohm / Frequency Terminal This is positive input terminal for Voltage/Ohm/ Frequency measurement. Use the RED test lead to connect. (7) COM Terminal This is the ground input terminal. Use the BLACK test lead to connect. (10) HOLD Button Press the HOLD button (HOLD annunciator turns on) makes the meter stop updating the LCD display. This mode can be nested in most of the special modes. Enabling HOLD function in automatic mode makes the meter switch to manual mode, but the full scale range remains the same. HOLD function can be cancelled by changing the measurement mode, pressing Range, or push HOLD again. (11) DCA zero adjust shaft (8) Select Button In the resistance + continuity + diode function Press the Select button to selects resistance, Continuity or diode function. (9) Range Button Press the Range button to selects the manual range mode and turns off the AUTO annunciator and turns on the manual annunciator and changes the full scale range. In manual range mode, each time press Range button (less than one second), the range increments and a new value is displayed. To exit the manual range mode and return to auto mode, press the RANGE button (more than one second). -11- (12) Auto Power Off (APO) The meter has a default auto power off function (APO annunciator turns on). If the meter idles for more than 10 minutes, the meter automatically turns the power off. When this happens, the state of the meter is saved. In order to disable auto power off function, power function, power on the meter when any of the push function, except for HOLD, is pressed down. -12- 7. MEASUREMENT Before proceeding with measurement, read the safety notes. (1) Voltage Measurement Insert the BLACK test lead to COM and the RED one to the other terminal. Switch to ACV function for AC voltage or DCV function for DC Voltage. Use the test lead tip to the circuit and read the reading of display directly. If the readings exceed AC1000V (DC1000V), may be the reading value is wrong and it is dangerous. (Refer to the safety notes). (2) Current Measurement Switch to ACA function for AC Current or DCA function for DC Current. If the initial reading of DCA is not zero, use the DCA zero adjust shaft to adjust. Make sure that the test lead is not connecting to the terminal. Press the jaw trigger to open the transformer jaws & clamp onto one conductor only. Read the display reading directly. (3) Resistance Measurement Switch to OHM range & make sure there is no power in the circuit being measured. Insert the BLACK lead to the COM and the RED one to another. Connect the test leads to the circuit or device under test & read the display directly. -13- (4) Continuity Check Continuity check shares the same configuration with 400.0W manual resistance measurement mode, but with buzzer output to indicate continuity. The buzzer generates a 2KHz sound whenever the digit number less than 25W . Because the cycle time of measurement is only 50ms, the least significant digit will not display. (5) Diode Measurement Diode measurement mode shares the same configuration with 4.000V manual voltage measurement mode. If the test circuit is open or the voltage drop between the two ports of the device (diode) under test are larger than 2V, the LCD panel will show “OL”. The buzzer generates a 2KHz sound whenever the digit number is less than 0.25V. Because the cycle time of measurement is only 50ms, the least significant digit will not display. (6) Capacitance Measurement Switch to capacitance measurement mode. Insert the BLACK test lead to COM and the RED one to the other terminal. Connect the test leads to the capacitance test and read the display directly. In order to obtain an accurate reading, a capacitor must be discharged before measurement begins. The chip has a built-in discharge mode to automatically discharge the capacitor. -14- (7) In discharge mode, the LCD displays DS.C Discharging through the chip is quite slow. We recommend the user to discharge the Capacitor with same other apparatus. 8. MAINTENANCE Frequency measurement (1) Disconnect the test leads from the instrument and turn off power. Switch to frequency measurement mode. Battery Replacement : When low battery warning appears, chance a new battery as follows : Insert the BLACK test lead to COM and the RED one to the other terminal. (2) Unscrew the battery cover and replace a new battery. Apply the test leads to the points across which the frequency is to be measured, and read the result directly from the display. Cleaning and Storage : WARNING To avoid electrical shock or damage to the meter, do not get water inside the case. Periodically wipe the case with a damp cloth and detergent. Do not use abrasives or solvents. If the meter is not used for over 60 days, remove the battery for storage. Due to our policy of constant improvement and development, we reserve the right to change specifications without notice. -15- -16- WARRANTY MUMBAI TEST CERTIFICATE Each “KUSAM-MECO” product is warranted to be free from defects in material and workmanship under normal use & service. The warranty period is one year (12 months) and begins from the date of despatch of DIGITAL CLAMPMETER goods. In case any defect occurs in functioning of the instrument, under proper use, within the guarantee period, the same will be rectified by us This Test Certificate warrantees that the product has been inspected and tested in accordance with the published specifications. free of charges, provided the to and fro freight charges are borne by you. This warranty extends only to the original buyer or end-user customer of a “KUSAM-MECO” authorized dealer. The instrument has been calibrated by using equipment which has already been calibrated to standards traceable to national standards. This warranty does not apply for damaged Ic’s, fuses, burnt PCB's, disposable batteries, carrying case, test leads, or to any product which in “KUSAM-MECO’s” opinion, has been misused, altered, neglected, contaminated or damaged by accident or abnormal conditions of operation or handling. MODEL NO. KM 2775 “KUSAM-MECO” authorized dealer shall extend this warranty on new and unused products to end-user customers only but have no authority to extend a greater or different warranty on behalf of “KUSAM-MECO”. SERIAL NO. ___________ “KUSAM-MECO’s” warranty obligation is limited, at option, free of charge repair, or replacement of a defective product which is returned to a “KUSAM-MECO” authorized service center within the warranty period. DATE: ___________ QC ISO 9001 REGISTERED KUSAM-MECO PASS THIS WARRANTY IS BUYER’S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. “KUSAM-MECO” SHALL NOT BE LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES, INCLUDING LOSS OF DATA, ARISING FROM ANY CAUSE WHATSOEVER. All transaction are subject to Mumbai Jurisdiction. -17- -18-