— SpiritIT Flow-X series Flow computer

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A B B M E A S U R E M E N T & A N A LY T I C S | DATA S H E E T
SpiritIT Flow-X series
Flow computer
2
S P I R I T I T F L O W -X F LO W C O M P U T E R | D S/ F LO W X- E N
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Measurement made easy
The highest accuracy in flow computing
• Analog inputs 0.002% at room temperature and 0.008%
over full ambient temperature range
• Real-time clock and time integration 5 ppm including
aging and temperature effects
• Support of most accurate oil and gas calculations, e.g.
GERG-2008 / AGA-8 Part 2
• 64-bit resolution from input to output
Complete
• 4 periods: hourly, daily and 2 user-definable sets period data
• Bi-directional flow
• Support for two provers
• Ticket recalculations
• Advanced control (sampling, valves, flow, loading, LACT,
batching)
• Mass and volume per component
• Multi-lingual operator interface
Cost-effective for single-stream applications
• Each module is a complete flow computer
Simple concept
• No variety of expansion boards
• No hardware switches, instead fully software configurable
Secure
• Personal user accounts to prevent unauthorized access
• Audit trail shows the actual person
Flexible
• Enclosures for panel mounting, DIN-rail mounting, wall
mounting and 19” rack mounting
• Interface to any Modbus and HART capable field device
• Custom Modbus interfaces to automation systems
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Flow-X/M - Flow computer module
The core element of all available flow computer models is the Flow-X module: Flow-X/M. One module contains everything to
support one full meter run. The module needs to be placed in one of the available enclosures. The software on the Flow-X/M
determines its application for gas or liquid.
System
Processors
Microprocessor with math coprocessor and FPGA
Memory
1 GB on-board memory for time-stamped data, report
archive and audit trail
Clock
Real-time clock 2 PPM, with internal lithium cell
Accuracy better than 1 s / day
Watchdog
Watchdog timer to safeguard flow computer correct
operation.
Physical
Display & buttons
Weight
0.8 kg (1.7 lb)
Dimensions (w x h x d)
50 x 166 x 115 mm (2.0 x 6.5 x 4.5 inch)
Display type
Graphical 196 x 64 pixel LCD. White LED, 100 step
dimmable
Buttons
4 navigation buttons
Tamper switch
Mechanical tamper switch to prevent changing of the
application and vital parameters within that application.
I/O per Flow-X/M module
I/O type
Amount Specifications
Analog inputs
6*
Analog transmitter input, high accuracy.
Input types are 4 to 20mA, 0 to 20mA, 0 to 5V, 1 to 5V. Accuracy 0.002% FS at 21°C, 0.008% at full ambient range
of 0-60°C, resolution 24 bits. Inputs are fully floating (optically isolated).
4-wire PRT inputs
2
Resolution 0.02 °C for 100 ohms input. Error depending on range:
0 to 50 °C: Error <0.05 °C or better
–220 to +220 °C: Error <0.5 °C or better
HART
4*
Independent HART loop inputs, on top of 4 to 20 mA signals.
Support includes multi-drop for each transmitter loop, as well as support for redundant FC operation
Analog outputs
4
Pulse Inputs
Analog output for flow control, pressure control 4 to 20mA, outputs floating. Resolution 14 bits, 0.075% FS.
1**
Single or dual pulse input. Adjustable trigger level at various voltages. Frequency range up to 10 kHz (single) or
5kHz (dual). Compliant with ISO6551, IP252, and API 5.5. True Level A and level B implementation.
Density/viscosity
4**
Periodic time input, 100μs to 5000μs. Resolution < 1ns.
Digital inputs
16**
Digital status inputs. Resolution 100ns (10MHz)
Digital outputs
16**
Digital output, open collector (0.5A DC).
Rating 100mA @24V.
Pulse outputs
4**
Open collector, max. 10Hz
Sphere detector inputs
4**
Supports 1, 2 and 4 detector configurations mode.
Resolution 100ns (10MHz)
Prover bus outputs
2**
Pulse outputs for remote proving flow computers. Resolution 100ns (1MHz).
Frequency outputs
4**
Frequency outputs for emulation of flow meter signals. Maximum frequency 10KHz, accuracy 0.1%.
Serial
2
RS485 / RS232 serial input for ultrasonic meter, printer or generic, 115kb
Ethernet
2
RJ45 Ethernet interface, TCP/IP
Table 1
I/O per Flow-X/M module
* Analog input = 6 (of which 4 support HART)
**Total number of pulse inputs + digital inputs + digital outputs + pulse outputs + density inputs + sphere detector inputs + prover bus outputs + frequency outputs = 16
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Enclosures for the Flow-X/M
The Flow-X module can be used in several different enclosures. The Flow-X/S and Flow-X/K are single module enclosures
providing respectively onboard wiring terminals and remote IO connectivity through 37 pins D-sub connectors. The
Flow-X/P is a multi-stream flow computer with an integrated station module and touch screen and can hold up to 4 modules.
The Flow-X/C is the compact version of the Flow-X/P with one module integrated into the enclosure. The Flow-X/R is a 19
inch rack enclosure for up to 8 modules.
Flow-X/S
Flow-X/K
Flow-X/C
Flow-X/P
Flow-X/R
Type
DIN rail enclosure
with direct field
connection
Compact DIN rail
enclosure
Compact panel
enclosure
Panel enclosure
for multi stream
Rack enclosure
Dimensions
(h x w x d)
[mm/inch]
250/9.8 x
142/5.6 x
164/6.5*
353/13.9 x
60/2.4 x
131/5.2*
237/9.3 x
139/5.5 x
142/5.6
235/9.3 x
137/5.4 x
322/12.7
355/14.0 x
482/19.0 x
135/5.3
Weight [kg/lbs]
2,5 / 5.4*
1,7 / 3.6*
2,7 / 6.0
3,7 / 8.2
5,0 / 11.0
Mount type
Wall / DIN rail
Wall / DIN rail / Rack**
Panel / Rack
Panel / Rack
Rack / Wall
Mount position
Horizontal & vertical
Vertical
Horizontal and vertical
Horizontal and vertical
Vertical
Interface
4 line LCD
Web server
4 line LCD
Web server
7 in. color touch
screen***
Web server
7 in. color touch
screen***
Web server
4 line LCD
Web server
Max. Flow-X/Ms
1
1
1 (integrated)
4
8
Maximum I/O
2 x 39 screw terminals
2 x Ethernet
1 x 8 pin power
2 x 37 pin D-Sub
2 x Ethernet
1 x 4 pin power
1 x 9 pin D-sub
2 x 37 pin D-Sub
2 x Ethernet
1 x 4 pin power
3 x 9 pin D-sub
8 x 37 pin D-Sub
2 x Ethernet
1 x 4 pin power
16 x 37 pin D-Sub
16 x Ethernet
8 x 4 pin power****
Table 2
Enclosure comparison table
* With Flow-X/M module
** In combination with an DIN rail - Rack adapter
*** Integrated in the enclosure
**** Each individual stream module is individually, independently powered (24 V DC) and individually exchangeable
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System specifications
Environmental Data
Calculations
Ambient operating temperature
0 to 60 °C
Storage temperature
–20 to 70 °C
Operating humidity
Max. 90% relative humidity, non-condensing
Sunlight
Store and operate out of direct sunlight
Liquid
API 5, 6, 23, 24, 53, 54, 59 and 60 tabes (A.B. D and E)
API 11.1 1980 (API 2540) and 2004/2007
API 1952 historical tables
API 11.2.1, 11.2.2, 12.2, 21.1, 21.2
API 11.3.2.1 Ethylene (API-2565)
GPA TP15, TP16, TP25, TP27
Propylene (API 11.3.3.2)
Butadiene (ASTM D1550)
Ethylene (IUPAC 1988, NIST 1045, API 2565)
Carbon dioxide (NIST)
Ethanol / Alcohol (OIML R22)
Power Supply
DC power supply
External, 24 V DC (± 10%), with redundant connections
Power Consumption
Flow-X/P0
Nominal 0.3 A
Startup peak 0.8 A
Flow-X/C
Nominal 0.5 A
Startup peak 1.0 A
Flow-X/M
Nominal 0.3 A
Startup peak 0.8 A
Communication
Modbus RTU / ASCII Master and Slave
Modbus TCP Server and Client
HART Master
Flow-X Client protocol
Web services API
Gas
AGA5, AGA7, AGA8 Parts 1 and 2, AGA10, AGA11
AGA-NX19
SGERG-88
GERG-2008
GOST 30319-2
GPA 2172
IAPWS-IF97 (steam and water)
ISO 6976 (all editions)
GSSSD MR113
Flow
ISO 5167-1, ,2 3 and 4 (all editions)
ISO/TR15377
AGA3
GOST 8-586
V-cone
5
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System specifications
Certificates
CE
EN 12405-1
OILML R117
WELMEC 7.2
WELMEC 8.3
WELMEC 8.8
EN 61326
EN 55011
CSA C22.2 61010-1
UL 61010-1
2004/108/EC
2014/32/EU
Marking as per Conformité Européene, Directive 93/68/EEC. Declaration of conformity
European Standard for Gas meters and Gas-volume electronic conversion devices; part of MID
Dynamic measuring systems for liquids other than water standard, Edition 2007; part MID Software
Guide – Measuring
Instruments Directive 2004/22/EC; included in MID
Quality of production, final product inspection and product testing
Intended use as ‘electronic calculating and indicating device’ part of measuring system of liquids
other than water (MI-005) and intended use as ‘Calculator and Indicator device for a gas meter’ (MI002)
Electromagentic Compliance specification for Industrial locations; included in MID
Electromagnetic Compliance specificationl included MID
Issued:2004/07/12 Ed:2 (R2009) Safety Requirements for Electrical Equipment for Measurement,
Control, and Laboratory Use Part 1: General Requirements, with general instruction No. 1: 2008/10/28
– (R2009)
Issued: 2004/07/12 Ed:2 Rev:2008/10/28 UL Standard for Safety Electrical Equipment for
Measurement, Control, and Laboratory Usel; Part 1: General Requirements
Electric compatibility directive
Measuring Instruments Directive
Casing
EN 60950
IEC compatibility
IEC 60068-2-1
IEC 60068-2-2
IEC 60068-2-3
IEC 60068-2-31
IEC 60068-2-36
IEC 60654-2
IEC 61000-4-2
IEC 61000-4-3
IEC 61000-4-4
IEC 61000-4-5
IEC 61000-4-6
IEC 61000-4-8
IEC 61000-4-17
IEC 61000-4-29
IEC 61000-6-2
IEC 61000-6-4:2001+ A1:2011
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Flow-X/S specifications
Dimensions in mm [in.]
Physical
Dimensions (w x h x d) (with module)
142 x 250 x 164 mm (5.6 x 9.8 x 6.5 inch)
Weight (with module)
2.5 kg (5.4 lbs)
Mounting options
Wall mounted, 4 screws
DIN rail, 2 rails
Modules
1
Figure 1 Horizontal DIN rail mount
Connectors
Ethernet
2 x shielded 8 pole snap-in RJ45 connectors
Power
1 x 8 pole connector
(Phoenix Contact, MSTBVA 2,5/8-G-5.08)
I/O
2 x screw terminal strips with each 39 terminals
(Phoenix Contact, SMKDS 2,5/3-5,08)
Figure 2 Vertical DIN rail mount
Figure 3 Wall mount
7
8
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Flow-X/K specification
Dimensions in mm [in.]
Physical
Dimensions (w x h x d) (with module)
60 x 353 x 131 mm (2.4 x 13.9 x 5.2 inch)
Weight (with module)
1.7 kg (3.6 lbs)
Mounting options
Wall mounted, 4 screws
DIN rail, 2 rails
8 Height units (U) in a 19 inch rack (with DIN rail adapter)
Modules
1
Connectors
Ethernet
2 x shielded 8 pole snap-in RJ45 connectors
Power
1 x 4 pole connector
(Phoenix Contact, MSTBVA 2,5/4 -G-5.08)
I/O
2 x 37-pin D-sub female connectors
Figure 4 DIN rail mount
Figure 5 Wall mount
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Flow-X/C specification
Physical
9
Dimensions in mm [in.]
0.61
15.6
Dimensions (w x h x d)
139 x 237 x 142 mm (5.5 x 9.3 x 5.6 inch)
Weight
2.7 kg (6.0 lbs)
Mounting options
Enclosure is delivered with mounting bracket for
installation in a cabinet (Panel mounted)
Modules
1 (integral part of the enclosure)
[0.91]
23 - maximum
5.47
139
9.54
242.2
6.09
154.6
1.52
38.5
0.19
4.8
4.49
114
Connectors
Figure 6 Front view with bracket
Figure 8 Side view with bracket
0.19
4.9
8.6
4.00
101.5
9.35
237.4
8.67
220.2
4.00
101.5
0.23
5.9
0.67
17
3.90
99
0.67
17
Ethernet
2 x shielded 8 pole snap-in RJ45 connectors
Power
1 x 4 pole connector
(Phoenix Contact, MSTBVA 2,5/4 -G-5.08)
I/O
1 x 9-pin D-sub male connectors
2 x 37-pin D-sub female connectors
Figure 7 Rear view with bracket
Figure 9 Side view with bracket
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Flow-X/P specification
Dimensions in mm [in.]
min 2 - max 25
[min 0.1 - max 1]
Physical
Dimensions (w x h x d) (without bracket)
137 x 235 x 322 mm (5.4 x 9.3 x 12.7 inch)
Weight
3.7 kg (8.2 lbs)
Mounting options
Enclosure is delivered with mounting bracket for
installation in a cabinet (Panel mounted)
Modules
0 to 4
Connectors
Ethernet
2 x shielded 8 pole snap-in RJ45 connectors
Power
1 x 8 pole connector
(Phoenix Contact, MSTBVA 2,5/8-G-5.08)
I/O
3 x 9-pin D-sub male connectors
8 x 37-pin D-sub female connectors
11.6
293.8
1.49
38
Figure 10 Side view with bracket
0.5
12.50
5.39
136.9
0.2
5
0.2 .2
4
4.0
101.5
9.5
240.5
4.0
101.5
5.9
149.5
0.2
5.5
Figure 11 Front view with bracket
0.2
5
4.6
118
0.7
17
0.7
17
Figure 12 Rear view with bracket
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Flow-X/R specifications
11
Dimensions in mm [in.]
Physical
Dimensions (w x h x d)
482 x 355 x 135 mm (19.0 x 14.0 x 5.3 inch)
Weight
5.0 kg (11.0 lbs)
Mounting options
Front mounted for in a 19 inch rack (8 Height units U)
(Figure 16)
Back mounted for wall mounting (Figure 17)
Modules
1 to 8
Connectors
Ethernet
16 x shielded 8 pole snap-in RJ45 connectors
Power
8 x 4 pole connector
(Phoenix Contact, MSTBVA 2,5/4 -G-5.08)
I/O
16 x 37-pin D-sub female connectors
Figure 13
Front view
Figure 14 Side view
Figure 15 Front mounted (Rack)
Figure 16 Back mounted (Wall)
12
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Flow-X/T specification
Dimensions in mm (in.)
External Touch screen
The Flow-X/T is a color touch screen mountable in a panel.
We deliver them in 2 sizes: 7 inch and 10.4 inch.
Operator interface for Flow-X/S, Flow-X/K and Flow-X/R
enclosures.
Physical
Weight
0.7kg (1.43 lbs) | 1.7 kg (3.75 lbs)
Dimensions (w x h x d)
222 x 152 x 56 mm (8.7 x 6.0 x 2.2 inch)
280 x 227 x 56 mm (11.0 x 8.9 x 2.2 inch)
Mounting options
Panel installation with mounting brackets (included)
Panel cutout, see figure 16 & 17 on the next page
Operating temperature
0 °C ~ 70 °C
Figure 17 Dimensions External Touch screen 7 inch
EMI/EMC Certifications
CE/FCC/KCC Class A
Display
Display Type
7” TFT-LCD (800 x 480 px) | 10.4” TFT-LCD (800 x 600 px)
Backlight
LED Backlight (ON/OFF switchable)
Touch
4 wire resistive panel
Connectors
Ethernet
1 x RJ-45 (100 Base-TX)
Power
12V ~ 24 V DC (500mA | 800mA)
Compatible with
All SpiritITFlow-X computers
Figure 18 Dimensions External Touch screen 10.4 inch
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Flow-X/B specifications
Dimensions in mm [in.]
x
(4
06
0. 1.5
R
Break out board
Breakout board with pull-up resistors, fuses & relays for
easy field connectivity and to protect the flow computer
from any misuse or field influence. Embedded green and red
LED lights for simple signal overview of flow equipment.
One Flow-X/B board is required for each 37-pin D-Sub
connector.
0.29
7.3
12.20
310
11.63
295.5
)
1
Physical
13
Dimensions (w x h x d)
177 x 130 x 55 mm (7.0 x 12.2 x 2.2 inch)
Weight
1.2 kg (2.6 lbs)
Mounting options
Wall mounted, 4 screws
Connectors
Power
1 x 5 pole header and plug connector
Field I/O
8 x 5 pole header and plug connector (DI)
2 x 3 pole header and plus connector (AO)
3 x 3 pole header and plug connector (AI)
1 x 4 pole header and plug connector (PRT)
1 x 4 pole header and plug connector (I/O_GND)
(WE, Serie 311 & 3445-5.08mm)
Compatible with
All SpiritIT Flow-X computers, except Flow-X/S
1 x 5 pole header & plug connector
(WE, Serie 311 & 3445-5.08mm)
Flow-X I/O
1 x 37-pin D-sub female connectors
1 Fuses and relays are NOT included with the delivery of the Flow-X/B.
1.28
32.5
Figure 19 Front view
4.41
112
1.28
32.5
0.29
7.3
2.17
55
Figure 20 Side view
14
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Terminal block specification
Dimensions in mm
37 pin Sub D Terminal Block with cable
IO terminal block for Flow-X/P, Flow-X/K and Flow-X/R
enclosures.
Type
DECA MOD-37-F02
Dimensions (w x h)
113 x 85,2 mm (4.4 x 3.4 inch)
Connectors
1 x 37-pin D-sub female connectors
1 x double row screw terminal strip with 37 terminals
Cable
1, 2 or 3 meter; straight or 45° angled
Compatible with
All SpiritIT Flow-X computers, except Flow-X/S
Figure 21 Dimensions terminal block
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Connector overview
Connectors
4
1
8
D-SUB 9 connector (Male)
1
16
95
19 37
20
1
Power supply
4 pin power terminal
Pin Description
24V Primary
+1
1
24V Primary
+1
2
24V Secondary
+2
2
24V Primary
+1
3
0V
–
3
24V Secondary
+2
4
0V
–
4
24V Secondary
+1
5
0V
–
6
0V
–
7
0V
–
8
0V
–
Screw terminals Flow-X/S
Connector B (X1B)
Pin Description
Pin Description
1
1
2
24V out
0V, Digital common
2
Pin Description
1
1
—
|
—
| Rx – *
2
Rx
2
Rx |
—
| Rx + *
3
Tx
3
Tx | Sig – | Tx – *
4
—
5
0V
5
1
Connector A (X1A)
COM2 & COM3**
Pin Description
4
8 pin power terminal
Pin Description
COM1
0V
6
| Sig + | Tx + *
6
7
RTS
7
8
CTS
8
9
9
RS-232 only
* RS-232 | RS-485 2 wire | RS-485 4 wire
** Flow-X/C COM3 only
D-SUB 37 connector (Female)
Connector A
Connector B
Pin Description
Pin Description
1
COM1 — | Sig + | Tx + *
1
COM2 — | Sig + | Tx + *
2
COM1 Tx | Sig – | Tx – *
2
COM2 Tx | Sig - | Tx – *
PRT 1 signal +
3
COM1 — |
—
| Rx – *
3
COM2 — |
—
| Rx – *
COM1 Rx |
—
| Rx + *
4
COM2 Rx |
—
| Rx + *
PRT 1 power +
3
Digital 1
3
PRT 1 signal –
4
4
0V, Digital common
4
PRT 1 power –
5
24V out
5
24V out
5
Digital 2
5
Analog input common
6
Digital 1
6
Digital 9
6
0V, Digital common
6
PRT 2 power +
7
0V, Digital common
7
0V, Digital common
7
Digital 3
7
PRT 2 signal +
8
Digital 2
8
Digital 10
8
0V, Digital common
8
PRT 2 signal –
Digital 4
9
PRT 2 power –
9
0V, Digital common
9
9
0V, Digital common
10
0V, Digital common
10
Analog input common
10
Digital 3
10
Digital 11
11
Digital 5
11
Analog input 1
11
0V, Digital common
11
0V, Digital common
12
0V, Digital common
12
Analog input common
12
Analog output 1
12
Analog output 3
13
Digital 6
13
Analog input 2
13
Analog output common
13
Analog output common
Analog input common
14
Analog input common
14
0V, Digital common
14
Analog input common
14
15
Digital 7
15
Analog input 3
15
PRT 1 power +
15
PRT 2 power +
16
0V, Digital common
16
Analog input common
16
PRT 1 signal +
16
PRT 2 signal +
17
Digital 8
17
Analog input 4
17
PRT 1 signal –
17
PRT 2 signal –
18
0V, Digital common
18
Analog input common
18
PRT 1 power –
18
PRT 2 power –
19
24V out
19
Analog input 5
19
Analog input common
19
Analog input common
20
0V, Digital common
20
Analog input common
Digital 4
Digital 9
21
Analog input 6
20
Digital 12
21
20
22
0V, Digital common
22
Analog input common
21
0V, Digital common
21
0V, Digital common
23
Digital 10
23
Analog output 1
22
Digital 5
22
Digital 13
24
0V, Digital common
24
Analog output common
23
0V, Digital common
23
0V, Digital common
25
Digital 11
25
Analog output 2
24
Digital 6
24
Digital 14
26
0V, Digital common
26
Analog output common
25
0V, Digital common
25
0V, Digital common
27
Digital 12
27
Analog output 3
26
Digital 7
26
Digital 15
27
0V, Digital common
28
0V, Digital common
28
Analog output common
27
0V, Digital common
29
Digital 13
29
Analog output 4
28
Digital 8
28
Digital 16
30
0V, Digital common
30
Analog output common
29
0V, Digital common
29
0V, Digital common
31
Digital 14
31
0V, Digital common
30
Analog output 2
30
Analog output 4
32
0V, Digital common
32
COM1 — | Sig + | Tx + *
Analog output common
Digital 15
33
COM1 Tx | Sig – | Tx – *
31
Analog output common
33
31
32
Analog input 1
32
Analog input 4
33
Analog input common
33
Analog input common
34 0V, Digital common
34 COM1 — |
—
| Rx – *
35
Digital 16
35
COM1 Rx |
—
| Rx + *
36
0V, Digital common
36
COM2 — | Sig + | Tx + *
37
24V out
37
COM2 Tx | Sig - | Tx – *
38
0V, Digital common
38
COM2 — |
39
24V out
* RS-232 | RS-485 2 wire | RS-485 4 wire
39
COM2 Rx |
—
—
34 Analog input 2
34 Analog input 5
35
Analog input common
35
Analog input common
| Rx – *
36
Analog input 3
36
Analog input 6
| Rx + *
37
Analog input common
37
Analog input common
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ABB B.V.
Measurement & Analytics
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DS/FlowX-EN Rev. C 11.2017
abb.com/midstream
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