Operation of Your Treadmill Getting familiar with the control panel ■ Console Getting Started: Power the treadmill on by plugging it into an appropriate wall outlet, then turn on the power switch located at the front of the treadmill below the motor hood. Ensure that the safety key is installed, as the treadmill will not power on without it. When the power is turned on, all the lights on the display will light for a short time. Then the Time and Distance windows will display Odometer readings for a short time. The Time window will show how many hours the treadmill has been in use and the Distance window will show how many Kilometers (or Miles if the treadmill is set to english readings; see maintenance for changing settings) the treadmill has gone. A message will be displayed showing the current software version. The treadmill will then enter idle mode, which is the starting point for operation. -11- Quick-Start Operation: • • • • Press and release any key to wake display up if not already on. Press and release the Start key to begin belt movement at 0.8 kph, then adjust to the desired speed using the Fast / Slow keys. You may also use the rapid speed keys 3 through 9 to set to a specific speed directly. To slow tread-belt press and hold the Slow key (console or hand rail) to the desired speed. You may also press the rapid speed adjust keys, 3 through 9. To stop the tread-belt press and release red Stop key. TREADMILL FEATURES: Pause/Stop/Reset: • • • • • When the treadmill is running the pause feature may be utilized by pressing the red Stop key once. This will slowly decelerate the tread-belt to a stop. The Time, Distance and Calorie readings will hold while the unit is in the pause mode. After 5 minutes the display will reset and return to the start up screen. To resume your exercise when in Pause mode, press the Start key. Pressing the Stop key twice will end the program and a workout summary will be displayed. If the Stop button is pressed a third time, the console will return to the idle mode (start up) screen. If the Stop button is held down for more than 3 seconds the console will reset. When you are setting data, such as age and time, for a program pressing the stop key will allow you to go back one step for each key press. Incline: • • • Incline may be adjusted anytime after the belt starts moving. Press and hold the Adjust ▲▼ keys to achieve desired level of effort. You may also choose a more rapid increase / decrease by selecting a quick key, 2 through 6, on left hand side of console (incline). The display will indicate incline numbers as percent of grade (the same as grade of a road) as adjustments are made. Dot Matrix Center Display: Ten rows of dots indicate each level of a workout in manual mode. The dots are only to show an approximate level (speed/incline) of effort. They do not necessarily indicate a specific value - only an approximate percent to compare levels of intensity. In Manual Operation the Speed / Incline dot matrix window will build a profile “picture” as values are changed during a workout. There are twenty-four columns, indicating time. The 24 columns are divided into 1/24th of the total time of the program. When the time is counting up from zero (as in quick start) each column represents 1 minute. -12- Next to the Dot Matrix window are three LED lights labeled: Track, Speed and Incline, along with a display button. When the Track LED is lit the dot matrix displays the Track profile, when the Speed LED is lit the Dot matrix displays the Speed profile and when the Incline LED is lit the Dot Matrix displays the Incline profile. You may change the Dot Matrix profile view by pressing the Display button. After scrolling through the three profiles the Dot matrix will automatically scroll through the three displays showing each one for four seconds. The LED associated with each profile will blink while that view is displayed. One more press of the Display button will return you to the Track profile. 0.4 km Track: The 0.4km track (1/4 mile) will be displayed around the dot matrix window. The flashing dot indicates your progress. In the center of the track there is a lap counter for reference. Heart Rate Feature: The Pulse (Heart Rate) window will display your current heart rate in beats per minute during the workout. You must use both left and right stainless steel sensors to pick up your pulse. Pulse values are displayed anytime the computer is receiving a Grip Pulse signal. You may use the Grip Pulse feature while in Heart Rate Control. The TREADMILL will also pick up wireless heart rate transmitters that are Polar compatible, including coded transmissions. Heart Rate Bar Graph: Displays a graphical representation of your heart rate as a percentage of your maximum heart rate. When you enter your age during programming, the console will calculate your maximum heart rate then light up the graph to show the percent of maximum heart rate you are currently achieving. Message Window Display: Displays messages that help guide you through the programming process. During a program the message window displays your workout data. To Turn Treadmill Off: The display will automatically turn off (go to sleep) after 30 minutes of inactivity. This function is called sleep mode. In sleep mode, the treadmill will power down mostly everything except for a minimum of circuitry for detecting key presses and the safety key so it will start up again if these are activated. There is only a tiny amount of current used in sleep mode (about the same as your TV when it is turned off) and it is perfectly fine to leave the main power switch on in sleep mode. Of course you may also remove the safety key or turn off the main power switch to power down the treadmill. -13- Programmable Features The New SPIRIT TREADMILL offers five preset programs, a Custom facility defined program, two heart rate control programs, a Gerkin protocol based Fitness Test and one Manual program. To Select and Start a Preset Program: • Select a program then press the enter key to begin customizing the program with your personal data, or just press the start key to begin the program with the default settings. • After selecting a program and pressing enter to set your personal data, the Time window will blink with the default value of 20 minutes. You may use any of the up/down keys to adjust the time. After adjusting the time, press enter. (Note: You may press start at any time during the programming to begin with only settings you have modified at that point). • The Incline window will now be blinking a value indicating your Age. Entering the correct Age will affect the Heart rate bar graph accuracy and also needed for the HR programs. Use the Up/Down keys to adjust, and then press enter. • The Distance window will now be blinking a value indicating your Bodyweight. Entering your correct bodyweight affects the Kcal readout accuracy. Use the Up/Down keys to adjust, and then press enter. • The Speed window will now be blinking, showing the preset top speed of the selected program. Use the Up/Down keys to adjust, and then press enter. Each program has various speed changes throughout; this allows you to limit the highest speed the program will attain during your workout. • Now press the Start key to begin your workout. • There will be a 3 minute warm-up to begin. You can press the start button to bypass this and go straight to the workout. During the warm-up the clock will count down from 3 minutes. Preset programs speed and incline settings The preset program speed and incline levels are shown in the chart below. The Speed numbers shown in the chart indicate a percentage of the top speed of the program. For instance, the first Speed setting for P1 (Program 1, HILL) shows the number 20. This means that this segment of the program will have a speed that is 20% of the top speed for the program (The user sets the top speed in the procedure above). If the user sets the top speed to 10 mph, then the first segment will be 2 mph. You will notice that segment 12 shows 100 which means, the speed will be set to 100% of 10 mph or simply 10 mph. Prog SEG P1 P2 Warm up 6 7 8 9 10 11 14 15 16 17 18 19 20 21 22 23 24 Cool down Speed 20 30 40 50 60 60 70 70 70 80 80 70 80 80 100 100 70 80 80 70 70 80 80 70 60 60 50 40 30 20 Incline 0 3 3 4 4 5 3 3 4 4 5 4 P4 0 0 2 1 3 2 4 3 5 3 4 12 3 13 3 4 3 1 1 0 0 0 0 Speed 20 30 40 50 60 60 70 80 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 80 70 60 50 40 30 20 Incline 0 P3 0 1 0 3 4 5 3 3 4 4 3 3 2 2 3 4 Speed 20 30 40 50 60 60 70 70 70 80 70 70 80 80 60 70 80 80 70 70 70 100 70 80 60 60 50 40 30 20 Incline 0 3 2 2 3 3 1 2 3 3 2 2 4 4 2 Speed 20 30 40 50 60 60 70 80 100 60 60 70 80 100 60 70 100 60 70 100 60 70 80 70 60 60 50 40 30 20 Incline 0 3 5 6 3 3 3 5 0 0 0 0 0 0 0 0 1 1 1 2 1 2 3 1 3 3 2 5 2 6 2 7 2 P1= Hill ; P2=Fatburn; P3=Cardio; P4=Interval -14- 7 2 8 2 5 6 4 3 4 2 1 3 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 Custom Program: • Select the Custom program then press Enter. Note that the dot matrix display portion will light a single row of dots at the bottom (Unless there is a previously saved program). • The clock (Time) window will be flashing. Use the up and down adjustment keys to set the program for the desired time. Press the ENTER key. This is a must to continue even if the time is not adjusted. • The Incline window will now be blinking a value indicating your Age. Entering the correct Age will affect the Heart rate bar graph accuracy. Use the Up/Down keys to adjust and then press enter. • The Distance window will now be blinking a value indicating your Bodyweight. Entering your correct bodyweight affects the Kcal readout accuracy. Use the Up/Down keys to adjust, and then press enter. • The first speed setting column (segment) will now be blinking. Using the Fast / Slow keys, adjust the speed to your desired effort level for the first segment then press enter. The second column will now be blinking. Note that the previous segment value has been carried over to the new segment. Repeat the above process until all segments have been programmed. • The first column will be blinking again. The console is now ready for the incline settings. Repeat the same process used to set the speed values for programming the segments for incline. • Press the Start button to begin the workout and also save the program to memory. -15- 5K Run: This program automatically sets a 5k (5 kilometer) distance as your goal. The track display will show one loop that is the equivalent of 5 kilometers and the Distance window will also show 5k to start. When the program begins the Distance will count down; once it reaches zero the program ends. *Please note that the Speed readout is in MPH if the console is not set to Metric readings. Fitness Test: The fitness test is based on the Gerkin protocol, also known as the fireman’s protocol, and is a submax Vo2 (volume of oxygen) test. The test will increase speed and elevation alternately until you reach 85% of your Max heart rate. The time it takes for you to reach 85% determines the test score as shown in the chart below. VO2 Max Stage Time Speed Grade 1 7.2KPH 0% 31.15 2.1 0 to 1:00 1:00 7.2KPH 2% 2.2 1:30 7.2KPH 2% 2.3 2.4 1:45 2:00 7.2KPH 8.0KPH 2% 2% 3.1 2:15 8.0KPH 3.2 2:30 8.0KPH 3.3 2:45 3.4 4.1 4.2 Stage Time Speed Grade 32.55 1 2.1 0 to 1:00 1:00 4.5MPH 4.5MPH 0% 2% 31.15 32.55 VO2 Max 33.6 2.2 1:30 4.5MPH 2% 33.6 34.65 35.35 2.3 1:45 4.5MPH 2% 34.65 2.4 2:00 5.0MPH 2% 35.35 2% 37.45 3.1 2:15 5.0MPH 2% 37.45 2% 39.55 8.0KPH 2% 41.3 3.2 3.3 2:30 2:45 5.0MPH 5.0MPH 2% 2% 39.55 41.3 3:00 8.0KPH 4% 43.4 3.4 3:00 5.0MPH 4% 43.4 3:15 3:30 8.0KPH 8.0KPH 4% 4% 44.1 45.15 4.1 3:15 5.0MPH 4% 44.1 4.2 3:30 5.0MPH 4% 45.15 4.3 3:45 8.0KPH 4% 46.2 4.3 3:45 5.0MPH 4% 46.2 4.4 4:00 8.8KPH 4% 46.5 5.1 4:15 8.8KPH 4% 48.6 4.4 5.1 4:00 4:15 5.5MPH 5.5MPH 4% 4% 46.5 48.6 5.2 4:30 8.8KPH 4% 50 5.2 4:30 5.5MPH 4% 50 5.3 5.4 4:45 5:00 8.8KPH 8.8KPH 4% 6% 51.4 52.8 5.3 4:45 5.5MPH 4% 51.4 5.4 5:00 5.5MPH 6% 52.8 6.1 5:15 8.8KPH 6% 53.9 6.1 5:15 5.5MPH 6% 53.9 6.2 5:30 8.8KPH 6% 54.9 6.3 5:45 8.8KPH 6% 56 6.2 6.3 5:30 5:45 5.5MPH 5.5MPH 6% 6% 54.9 56 6.4 6:00 9.6KPH 6% 57 6.4 6:00 6.0MPH 6% 57 7.1 7.2 6:15 6:30 9.6KPH 9.6KPH 6% 6% 57.7 58.8 7.1 6:15 6.0MPH 6% 57.7 7.2 6:30 6.0MPH 6% 58.8 7.3 6:45 9.6KPH 6% 60.2 7.3 6:45 6.0MPH 6% 60.2 7.4 7:00 9.6KPH 8% 61.2 8.1 7:15 9.6KPH 8% 62.3 7.4 8.1 7:00 7:15 6.0MPH 6.0MPH 8% 8% 61.2 62.3 8.2 7:30 9.6KPH 8% 63.3 8.2 7:30 6.0MPH 8% 63.3 8.3 8.4 7:45 8:00 9.6KPH 10.4KPH 8% 8% 64 65 8.3 7:45 6.0MPH 8% 64 8.4 8:00 6.5MPH 8% 65 9.1 8:15 10.4KPH 8% 66.5 9.1 8:15 6.5MPH 8% 66.5 9.2 8:30 10.4KPH 8% 68.2 9.3 8:45 10.4KPH 8% 69 9.2 9.3 8:30 8:45 6.5MPH 6.5MPH 8% 8% 68.2 69 9.4 9:00 10.4KPH 10% 70.7 9.4 9:00 6.5MPH 10% 70.7 10.1 10.2 9:15 9:30 10.4KPH 10.4KPH 10% 10% 72.1 73.1 10.1 9:15 6.5MPH 10% 72.1 10.2 9:30 6.5MPH 10% 73.1 10.3 9:45 10.4KPH 10% 73.8 10.3 9:45 6.5MPH 10% 73.8 10.4 10:00 11.2KPH 10% 74.9 11.1 10:15 11.2KPH 10% 76.3 10.4 11.1 10:00 10:15 7.0MPH 7.0MPH 10% 10% 74.9 76.3 11.2 10:30 11.2KPH 10% 77.7 11.2 10:30 7.0MPH 10% 77.7 11.3 11.4 10:45 11:00 11.2KPH 11.2KPH 10% 10% 79.1 80 11.3 10:45 7.0MPH 10% 79.1 11.4 11:00 7.0MPH 10% 80 -16- Before the test: • • • • Make sure you are in good health; check with your physician before performing any exercise if you are over the age of 35 or persons with pre-existing health conditions. Make sure you have warmed up and stretched before taking the test. Do not take in caffeine before the test. If using the hand pulse sensors hold the hand grips gently, do not tense up. Fitness test programming: 1. Press the Fit-test button and press enter. 2. The message window will ask you to enter your Age. You may adjust the age setting, shown in the Incline window, using the Up and Down keys then press the Enter key to accept the new number and proceed on to the next screen. 3. You are now asked to enter your Weight. You may adjust the weight setting, shown in the Distance window, using the Up and Down keys then press enter to continue. 4. Now press Start to begin the test. During the test: • • • The console must be receiving a steady heart rate for the test to begin. You may use the hand pulse sensors or wear a heart rate chest strap transmitter. The test will start with a 3 minute warm-up at 4.8kph (3mph) before the actual test begins. The data shown during the test is: a. Time indicates total elapsed time b. Incline in percent grade c. Distance in Miles or Kilometers depending on preset parameter. d. Speed in MPH or KPH depending on preset parameter. e. Target Heart Rate and Actual Heart Rate are shown in the message window. After the test: • • Cool down for about one to three minutes. Take note of your score because the console will automatically return to the start-up mode after a few minutes. -17- What your score means: VO2max Chart for males and very fit females 18-25 26-35 36-45 46-55 56-65 65+ years old years old years old years old years old years old >60 >56 >51 >45 >41 >37 good 52-60 49-56 43-51 39-45 36-41 33-37 above average 47-51 43-48 39-42 35-38 32-35 29-32 average 42-46 40-42 35-38 32-35 30-31 26-28 below average 37-41 35-39 31-34 29-31 26-29 22-25 poor 30-36 30-34 26-30 25-28 22-25 20-21 <30 <30 <26 <25 <22 <20 excellent very poor VO2max Chart for females and de-conditioned males excellent 18-25 26-35 36-45 46-55 56-65 65+ years old years old years old years old years old years old 56 52 45 40 37 32 good 47-56 45-52 38-45 34-40 32-37 28-32 above average 42-46 39-44 34-37 31-33 28-31 25-27 average 38-41 35-38 31-33 28-30 25-27 22-24 below average 33-37 31-34 27-30 25-27 22-24 19-22 poor 28-32 26-30 22-26 20-24 18-21 17-18 <28 <26 <22 <20 <18 <17 very poor -18- Target Heart Rate ● The old motto, “no pain, no gain”, is a myth that has been overpowered by the benefits of exercising comfortably. A great deal of this success has been promoted by the use of heart rate monitors. With the proper use of a heart rate monitor, many people find that their choice of exercise intensity is either too high or too low and exercise is much more enjoyable by maintaining their heart rate in the desired benefit range. ● To determine the benefit range in which you wish to train, you must first determine your Maximum Heart Rate, which is the highest your heart rate should go to. This can be accomplished by using the following formula: 220 - User’s Age = Maximum Heart Rate (If you enter your age during programming of the console the console will perform this calculation automatically). 90 This is used for the HR control programs and also for the Heart rate bar graph. After calculating your Maximum Heart Rate, you can decide upon which goal you would like to pursue. The two most popular goals of exercise are cardiovascular fitness (training for the heart and lungs) and weight control. The black columns on the chart above represent the Maximum Heart Rate for a person whose age is listed at the bottom of each column. The heart rate training zone for either cardiovascular fitness or weight loss is represented by two different lines, which cut diagonally through the chart. A definition of the lines’ goal is in the bottom left-hand corner of the chart. If your goal is cardiovascular fitness or if it is weight loss, it can be achieved by training at 80% or 60%, respectively, of your Maximum Heart Rate on a schedule approved by your physician. Consult your physician before participating in any exercise program. With all SPIRIT Heart Rate Control treadmills, you may use the heart rate monitor feature without using the Heart Rate Control program. This function can be used during any of the different programs. The Heart Rate Control program automatically controls incline. CAUTION! The target value used in HR-1 and HR-2 programs is a suggestion only for normal, healthy individuals. Do not exceed your limits! You may not be able to obtain your chosen target. If in question, enter a higher age value that will set a lower target goal. -19- Using a Heart Rate Transmitter (Optional) How to wear your wireless chest strap transmitter: 1. Attach the transmitter to the elastic strap using the locking parts. 2. Adjust the strap as tightly as possible as long as the strap is not too tight to remain comfortable. 3. Position the transmitter with the logo centered in the middle of your body facing away from your chest (some people must position the transmitter slightly left of center). Attach the final end of the elastic strap by inserting the round end and, using the locking parts, secure the transmitter and strap around your chest. 4. Position the transmitter immediately below the pectoral muscles. 5. Sweat is the best conductor to measure very minute heart beat electrical signals. However, plain water can also be used to pre-wet the electrodes (2 black square areas on the reverse side of the belt and either side of transmitter). It’s also recommended that you wear the transmitter strap a few minutes before your work out. Some users, because of body chemistry, have a more difficult time in achieving a strong, steady signal at the beginning. After “warming up”, this problem lessens. As noted, wearing clothing over the transmitter/strap doesn’t affect performance. 6. Your workout must be within range - distance between transmitter/receiver – to achieve a strong steady signal. The length of range may vary somewhat but generally stay close enough to the console to maintain good, strong, reliable readings. Wearing the transmitter immediately against bare skin assures you of proper operation. If you wish, you may wear the transmitter over a shirt. To do so, moisten the areas of the shirt that the electrodes will rest upon. Erratic Operation: Caution! Do not use this treadmill for Heart Rate Control unless a steady, solid Actual Heart Rate value is being displayed. High, wild, random numbers being displayed indicate a problem. Areas to look for on interference: (1) Treadmill not properly grounded - A must! (2) Microwave ovens, TV’s, small appliances, etc. (3) Fluorescent lights. (4) Some household security systems. (5) Perimeter fence for a pet. (6) The antenna that picks up your heart rate is very sensitive. If there is an outside noise source, turning the whole machine 90 degrees may de-tune the interference. (7) If you continue to experience problems contact your dealer. WARNING! DO NOT USE THE HEART RATE CONTROL PROGRAM IF YOUR HEART RATE IS NOT REGISTERING PROPERLY ON THE TREADMILL’S DISPLAY! -20- Heart Rate Control How the Heart Rate Control Program Works: Heart Rate Control (HRC) uses your treadmill's incline system to adjust your heart rate. Increases and decreases in elevation affect heart rate much more efficiently than changes in speed alone. The HRC program automatically changes elevation gradually to achieve the programmed target heart rate. Heart rate Auto-Pilot feature This unique feature allows the user to instantly enter the Heart Rate Control mode at any time with the press of a button. The HR2 program button also doubles as the Auto-Pilot button. During any program the user may press the Auto-Pilot button to enter the HRC program. Your current heart rate (the heart rate you are at when you press Auto-Pilot) will be maintained automatically by the Auto-Pilot program. You may press the elevation/incline up or down buttons to change your target heart rate while in the Auto-Pilot mode. Selecting a Heart Rate Control Program: You have the option, during the setup mode, to choose either the Weight Control (HR-1) program or the Cardiovascular (HR-2) program. The Weight Control program will maintain your heart rate at 70% of your Maximum Heart Rate. The Cardiovascular program will maintain your heart rate at 90% of your Maximum Heart Rate. Your Maximum Heart Rate is based upon a formula that subtracts your age from a constant of 220. Your HR setting is automatically calculated during the setup mode when you enter your age. Heart Rate Control programming You must receive a strong / steady value in heart rate window or the program will not start. • • • • • • Press HR1 or HR2 button. The Pulse window will be blinking, showing the default HR for this program. You may adjust it and press enter if you want or just press enter to accept the default value. The Calorie will now be blinking showing bodyweight. Adjust and press enter or press enter to accept default. The Pulse window will now be blinking showing age. Adjust and press enter or press enter to accept default. Adjusting Age will change the Target HR value. The Time window will now be blinking. Adjust the time and press enter. Press Start to begin program. During the program you may increase or decrease the target heart rate by pressing the incline up or down buttons. Auto-Pilot: The HR2 button also serves another purpose, Auto-Pilot. This feature is used when you are in any program and will automatically switch to Heart Rate Control when the Auto-Pilot key (HR2 key) is pressed. When to use Auto-Pilot: If you have started a program already and you reach a Heart Rate you would like to stay at, just press the Auto-Pilot key and the console will switch to heart rate control and keep you at your present heart rate. -21- General Maintenance Belt and Deck - Your treadmill uses a very high-efficient low-friction deck. Performance is maximized when the deck is kept as clean as possible. Use a soft, damp cloth or paper towel to wipe the edge of the belt and the area between the belt edge and frame. Also reach as far as practical directly under the belt edge. This should be done once a month to extend belt and deck life. Use water only - no cleaners or abrasives. A mild soap and water solution along with a nylon scrub brush will clean the top of the textured belt. Allow the belt to dry before using. Belt Dust - This occurs during normal break-in or until the belt stabilizes. Wiping excess off with a damp cloth will minimize buildup. General Cleaning - Dirt, dust, and pet hair can block air inlets and accumulate on the running belt. On a monthly basis: vacuum underneath your treadmill to prevent buildup. Once a year, you should remove the black motor hood and vacuum out dirt that may accumulate. UNPLUG POWER CORD BEFORE THIS TASK. BELT ADJUSTMENTS: Tread-belt Tension Adjustment - Adjustment must be made from the rear roller. The adjustment bolts are located at the end of the step rails in the end caps, as noted in diagram below. Tracking / Tension Adjustment Tracking / Tension Adjustment Note: Adjustment is through small hole in the end cap. Tighten the rear roller bolts only enough to prevent slippage at the front roller. Turn both tread-belt tension adjustment bolts in increments of 1/4 turn each and inspect for proper tension by walking on the belt at a low speed, making sure the belt does not slip. Keep tensioning the bolts until the belt stops slipping. • If you feel the belt is tight enough, but it still slips, the problem may be a loose Motor drive belt under the front cover. DO NOT OVERTIGHTEN – Over tightening will cause belt damage and premature bearing failure. -22- TREADBELT TRACKING ADJUSTMENT: The performance of your treadmill is dependent on the frame running on a reasonably level surface. If the frame is not level, the front and back roller cannot run parallel, and constant belt adjustment may be necessary. The treadmill is designed to keep the tread-belt reasonably centered while in use. It is normal for some belts to drift near one side while the belt is running with no one on it. After a few minutes of use, the tread-belt should have a tendency to center itself. If, during use, the belt continues to move toward one side, adjustments are necessary. TO SET TREADBELT TRACKING: A 10 mm Allen wrench is provided to adjust the rear roller. Make tracking adjustments from the left side only. Set belt speed at approximately 3 to 5 kph. Remember, a small adjustment can make a dramatic difference! Turn the bolt clockwise to move the belt to the right. Turn the bolt only a 1/4 turn and wait a few minutes for the belt to adjust itself. Continue to make 1/4 rotation turns until the belt stabilizes in the center of the running deck. The belt may require periodic tracking adjustment depending on use and walking/running characteristics. Some users will affect tracking differently. Expect to make adjustments as required to center the tread-belt. Adjustments will become less of a maintenance concern as the belt is used. Proper belt tracking is an owner responsibility common with all treadmills. ATTENTION: DAMAGE TO THE RUNNING BELT RESULTING FROM IMPROPER TRACKING / TENSION ADJUSTMENTS IS NOT COVERED UNDER THE SPIRIT WARRANTY. -23- Service Checklist - Diagnosis Guide Before contacting your dealer for aid, please review the following information. It may save you both time and expense. This list includes common problems that may not be covered under the treadmill’s warranty. PROBLEM SOLUTION/CAUSE Display does not light 1) Tether cord not in position. 2) Circuit breaker on front grill tripped. Push circuit breaker in until it locks. 3) Plug is disconnected. Make sure plug is firmly pushed into 230 VAC wall outlet. 4) Breaker panel circuit breaker may be tripped. 5) Treadmill defect. Contact your SPIRIT dealer. Tread-belt does not stay centered The user may be walking while favoring or putting more weight on either the left or right foot. If this walking pattern is natural, track the belt slightly off-center to the side opposite from the belt movement. Treadmill belt hesitates when walked/run on See General Maintenance section on Tread-belt Tension. Motor drive belt may be loose. Motor is not responsive after pressing start 1) If the belt moves, but stops after a short time and the display shows “LS”, run calibration (See procedure on next page). 2) If you press start and the belt never moves, then the display shows LS, contact service. Treadmill will only achieve approximately 10 kph but shows higher speed on display This indicates motor should be receiving power to operate. Low AC voltage to treadmill. Do not use an extension cord. If an extension cord is required it should be as short as possible and heavy duty 16 gauge minimum. Low household voltage. Contact an electrician or your SPIRIT dealer. A minimum of 220 volt AC current, 50/60 hz is required. Tread-belt stops quickly/suddenly when tether cord is pulled High belt/deck friction. Treadmill trips on board 10 amp circuit High belt/deck friction. Computer shuts off when console is touched (on a cold day) while walking/running House circuit breaker trips, but not the treadmill circuit breaker. Treadmill may not be grounded. Static electricity is “crashing” the computer. Refer to Grounding Instructions on page 3. Need to replace the house breaker with a “High inrush current” type breaker (see page 3 for details) -24- Calibration procedure: 1) Remove the safety key 2) Press and hold down the Start and Fast (speed up) buttons with one hand and replace the safety key with the other. Continue to hold the Start and Fast key until the window displays “Factory settings”, then press the enter key. 3) You will now be able to set the display to show Metric or English settings. To do this, press the up or down key to show which you want, then press enter. 4) Make sure the wheel size diameter is 2.98 then press enter 5) Adjust the minimum speed (if needed) to 0.8kph and then press enter 6) Adjust the maximum speed (if needed) to 20.0kph and then press enter 7) Adjust the maximum elevation (if needed) to 15 and then press enter 8) Press start to begin calibration. The process is automatic; the speed will start up without warning, so do not stand on the belt. Adjusting the speed sensor: If the calibration does not pass you may need to check the speed sensor alignment. 1) Remove the motor cover hood. 2) The speed sensor is located on the left side of the frame, right next to the front roller pulley (the pulley will have a belt around it that also goes to the motor). The speed sensor is small and black with a wire connected to it. 3) Make sure the sensor is as close as possible to the pulley without touching it. You will see a magnet on the face of the pulley; make sure the sensor is aligned with the magnet. There is a screw that holds the sensor in place that needs to be loosened to adjust the sensor. Re-tighten the screw when finished. Maintenance menu: 1) Press and hold the Start, Stop and Enter key at the same time, until the display shows “Engineering mode” (it may say maintenance menu, depending on version). Press the Enter key. 2) You can now scroll through the menu using the up and down keys. Use the Stop key to return to previous menu selection. The menu selections are: 1) Key Test – Press each key to verify it is functioning correctly 2) Display test - Lights all LED lights 3) Functions i. Sleep - Turns sleep mode on or off. When off, display is always lit. ii. Pause - Turns pause mode on or off. When on, Pause lasts 5 minutes. iii. Maintenance - Reset lube message and odometer readings iv. Units - Set display to English or Metric readings v. Grade Return (GS Mode) - Returns the elevation to lowest setting when pause is pressed vi. Beep – Turns the speaker (beep sound) on or off. 4) Security – Sets the Child Lock function. This function locks out the keypad until a pre-determined key sequence is pressed. Key sequence = Start & Enter held down together until unlocked. -25- EXPLODED VIEW DIAGRAM -26- PARTS LIST Part Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 24 25 26 27 28 29 30 31 32 33 34 35 36 36-6 36-7 36-8 36-9 36-10 36-11 36-13 37 38 Part Description Main Frame Incline Bracket Interface Mounting Bracket, Left Interface Mounting Bracket, Right Console Support Deck Cross Brace A Deck Cross Brace B Belt Guide Right Belt Guide Left Front Roller Assembly W/Pulley Rear Roller Assembly Running Deck Running Belt CushionA CushionB Motor Drive Belt 1380m/m_Aluminum Step Rail Aluminum Upright (left) Aluminum Upright (right) Upright Retaining Plate (left) Upright retaining Plate (right) Hall Sensor Mounting Bracket Transportation Wheel Leveling Glide Rubber Stop, Incline Safety Key Handpulse Sensor Assembly w/cable (B)(left) Front Cover Motor Top Cover Motor Cover I.D. Plate Motor Base Cap (R) Motor Base Cap (L) Step Rail Cap (R) Step Rail Cap (L) Console Incline Interface Board Console Bottom Cover Console AccessoryTray, Right Console AccessoryTray, Left Console Case, Back Console Case, Front Book Rack Oval Eye Tube Endcap □25 × 50m/m_End Cap -27- Qty per unit 1 1 1 1 1 2 1 1 1 1 1 1 1 2 4 1 2 1 1 1 1 1 4 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 4 Part Number 39 40 41 42 43 44 45 47 48 49 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 71 72 73 74 75 76 77 78 83 84 85 86 87 88 89 90 92 93 96 97 Part Description Round End Cap Incline Carriage Spacer Ø10 × Ø25 × 0.8T_Nylon Washer Motor Cover Anchor Rear Roller End Cap, Right Rear Roller End Cap, Left Handgrip Foam Ø18 × Ø19 × 41L_Carriage Bolt M8 × 1.25 × 12m/m_Hex Head Bolt 3/8"-16 × 25L_Hex Head Bolt Ø8.5 × 20 × 3.0T_Flat Washer M10 × 65L_Hex Head Bolt M10 × 50L_Hex Head Bolt Ø10 × 1.5T_Split Washer Ø10 × Ø19 × 1.5T_Flat Washer M10_Nyloc Nut 3/8"-16 × 1-1/2"_Socket Head Cap Bolt 3/8'' × 16.5 × 2.0 × 4H_Split Washer Ø3/8" × 25 × 2T_Flat Washer M8 × 1.25 × 40L_Socket Head Cap Bolt Ø8 × 1.5T_Split Washer Ø8 × 16 × 1T_ Flat Washer M8 × 1.25 × 110L_Socket Head Cap Bolt M8 × 1.25 × 6.5T_Square shape cap nut M8 × 1.25 × 55L_Flat Head Countersink Bolt M10 × 1.5 × 40L_Socket Head Cap Bolt M10 × 1.5 × 80L_Socket Head Cap Bolt M10 × 1.5 × 100L_Socket Head Cap Bolt M3 × 50L_Phillips Head Screw M3_Nyloc Nut M5 × 12L_Phillips Head Screw M5_Nyloc Nut 3.5 × 12L_Tapping Screw M3 × 20L_Self Tapping Screw M5 × 20L_Tapping Screw M5 × 15L_Sheet Metal Screw Motor Assembly Incline Motor Step Down Transformer Computer Cable(G) (Upper) _400m/m Computer Cable(A) (Lower) 1700m/m Handpulse Wires(E&F) (Upper) Top)_500m/m Console Fan Motor Compartment Fan Reed Sensor w/1300m/m Wire A.C. Input Module Power Line Cord 450m/m_Connecting Wire, White -28- Qty per unit 2 4 2 6 1 1 2 2 2 4 2 1 1 6 3 2 4 17 29 6 6 14 8 8 6 1 1 2 6 6 22 2 2 4 25 12 1 1 1 1 1 1 1 2 1 1 1 1 Part Number 98 104 105 108 110 112 113 114 117 119 120 121 122 125 131 132 133 134 135 136 137 138 139 142 143 144 145 146 147 148 149 150 153 154 159 160 162 163 164 166 167 Part Description 450m/m_Connecting Wire, Black 3/8"-16 × 3-3/4"_Button Head Socket Bolt 3/8"-16 × 3/4"_Button Head Socket Bolt M8 × 1.25 × 12L_Socket Head Cap Bolt M5 × 10L_Phillips Head Screw M5 × 30L_Phillips Head Screw Phillips Head Screw Driver 8m/m_L Allen Wrench M3.5 × 12L_Sheet Metal Screw M5 Split Washer Computer Cable(C) (Middle) _600m/m Ground Wire(H) _ 470m/m Handpulse Sensor Assembly /W cable(D) (Right) M5_Star Washer M8 × 1.25 × 35L_Flat Head Countersink Bolt 3.5 × 8L_Tapping Screw 3.5 × 12L_Sheet Metal Screw Ø10 × Ø24 × 3T_Nylon Washer M3 × 15L_Sheet Metal Screw 3/8"-16 × 2"_Hex Head Bolt 3/8" L Allen Wrench A.C. Inverter, Motor L type sheet metal for control board Filter Choke O ring for eliminate magnet 6P Computer Cable 3/8" × 7T_Nyloc Nut Isolation Bushing Nylon Washer Ending Tape Isolation Pad Motor Fan Connecting Cable (Black) Motor Fan Connecting Cable (White) 300m/m_Connecting Wire (White) 300m/m_Connecting Wire (Black) Sensor Rack Motor Fan Connecting Cable (White) Motor Fan Connecting Cable (Black) 3/8"-16 × 2"_Socket Head Cap Bolt M5 × 20L_Phillips Head Screw -29- Qty per unit 1 6 6 6 2 2 1 1 26 12 1 1 1 4 2 4 2 2 4 1 1 1 1 1 1 2 1 4 5 9 1 12 1 1 1 1 1 1 1 1 2 WARRANTY, SAFETY AND ASSEMBLY INFORMATION SPT0061 – SPIRIT CT800 TREADMILL IMPORTANT Please read and retain this manual as it will assist with identification for parts and service. BOYLES FITNESS warrants their treadmills to be free from defects in material and workmanship under normal use and service conditions. The various components of the treadmill are warranted against defects and workmanship for the time periods specified as follows: Commercial Use 2 Years Warranty on all parts including motor under normal service conditions All warranty coverage extends only to the original retail purchaser from the date of purchase. BOYLES FITNESS’ obligation under this Warranty is limited to replacing or repairing, at BOYLES’s option, the product or parts therein. Any enquiries relating to warranties or spare parts must be directed to our Service Centre 07 3272 7010. For efficient processing of your enquiry please have relevant date of purchase, retailer name you purchased the item from and the brand on the product. This warranty does not extend to any damage to a product caused by abuse, improper or abnormal usage (as detailed in this instruction manual), or repairs not provided by BOYLES. This warranty does not cover ordinary wear, tear and weathering, failure to follow directions, improper installation, improper maintenance or acts of God (such as damage caused by storms, lightning and by snow or ice). No other Warranty beyond that specifically set forth above is authorised by BOYLES. Our sales and service centre has been set up to provide assembly assistance, replacement parts and accessories, and to efficiently handle all warranty related matters. Spares & Service Centre 07 3272 7010 Email: spares@boylesfitness.com.au Hours 9:00am – 4:00pm Mon-Fri (excluding public holidays) Website www.bfe.net.au -30-