Table of Contents
A
Apple - M0089.......................................50
Apple - M0180.......................................52
Apple - M2045GA..................................55
Apple - M2473A / G...............................30
Apple - M6002.......................................51
B
Brother - TN250......................................1
Brother - TN350......................................2
Brother - TN330/360...............................3
Brother - TN430/460/560........................4
Brother - TN540/550/570/580.................5
Brother - TN9500..................................34
Brother - TN9500(high yield)...............35
Brother HL4040CN,
HL4070CDW / MFC9440CN,
MFC9840CDW / MFC-9010CN
MFC-9120CN / MFC-9320CW
HL-3040CN / HL-3070CW.........6
Brother HL4200 Series.........................22
Brother HL-2700CN
MFC-9420CN(TN04)................88
C
Canon - A30, A15................................11
Canon - E16/E20/E31/E40....................7
Canon - EP52.......................................34
Canon - EP52 (high yield)...................35
Canon - EPA.........................................31
Canon - EPB.........................................49
Canon - EPC/A20.................................52
Canon - EPE........................................30
Canon - EPW/EP72..............................48
Canon - F100........................................10
Canon - FX1/EPL.................................50
Canon - FX2/EPP.................................55
Canon - FX3.........................................31
Canon - FX4..........................................29
Canon - FX5.........................................30
Canon - L50..........................................8
Canon - S35..........................................9
Canon - X25..........................................9
Canon - XS/EPS....................................51
Canon - FX8..........................................12
Canon - FX9/FX10.................................13
Canon - 104...........................................40
Canon - Cartridge 106..........................14
Canon RUNNER 3200...........................61
D
DEC -LON0XXAA..................................30
DEC - LN07XAA....................................50
DEC - LN11XAA....................................28
Dell - 1100..............................................18
Dell - S-35..............................................15
Dell - P1500...........................................16
Dell - P1600...........................................17
Dell - 1700..............................................19
Dell - M5200 / 5210................................83
Dell - S2500............................................92
Dell 1320................................................23
Dell 3100................................................20
Dell 3110 / 3130.....................................24
Dell 5100................................................22
E
Epson - S0500100.................................27
Epson - S051016...................................28
Epson - S051011...................................28
Epson - S051009/S051200...................26
Epson - S051023...................................25
Epson C1100 (CX11)............................20
Epson C1000 / C2000 / C2600 /
C3000.....................................102
Epson C900/ C1900............................100
H
HP - CB435A.........................................68
HP - 92274A..........................................55
HP - 92275A .........................................50
HP - 92285A..........................................52
HP - 92291A..........................................46
HP - 92295AX................... ....................51
HP - 92298A / X.....................................30
HP - C3900A..........................................49
HP - C3903A..........................................29
HP - C3906A..........................................31
HP - C3909A..........................................67
HP - C4092A..........................................32
HP - C4096A..........................................33
HP - C4127A..........................................34
HP - C4127X..........................................35
HP - C4127AX/C4182AX.......................48
HP - C4129X..........................................65
HP - Q6511A/X......................................73
HP - C7115A..........................................36
i
Table of Contents
HP - C7115X..........................................37
HP - C8061A..........................................53
HP - C8061X..........................................38
HP - Q1338A / Q1339A.........................47
HP - Q2610A.........................................39
HP - Q2612A/X......................................40
HP - Q2613A / X....................................41
HP - 2035 / 2055....................................75
HP - Q2624A..........................................42
HP - Q5949A..........................................45
HP - 5942...............................................70
HP - 5200 / M5025.................................74
HP - C7553A/C7553X............................62
HP - C7551A/C7551X............................63
HP - 8543X.............................................66
HP - CC364............................................44
HP - 3015...............................................43
HP - CE285A..........................................69
HP 1500 / 2500 / 2550 / 2800 /
2840 /2820 2850..............................54
HP 1600/2600........................................56
HP 3500 / 4500 / 4600 / 5500................57
HP 3600 / 3800 / 4700...........................64
HP CP1210 / CP1215 / CP1518............72
HP CP2025 / 2020 / CP2320..................76
HP CP4005.............................................71
HP 8500..................................................58
HP 8500 Drum Chip Replacement.......59
HP 8500 Drum Replacement................60
HP 9500..................................................61
G
Genicom - 6A0133P01
I
6A0134P01.........................85
IBM Info Print 1312...............................16
IBM - 63H5721.......................................48
K
Konica Minolta 4161101,
1710434001...............128
Konica Minolta 0910802,
0910803.......................26
Konica Minolta - 0927605,
0927606.....................28
Konica Minolta - 17030190000.............51
Konica Minolta - 17030210000.............52
Konica Minolta - 1710081001...............49
Konica Minolta - 1710433001,
0938306...................128
Konica Minolta - 171046601
171046001.................48
Konica Minolta – 1710497001............133
Konica Minolta – 1710511001,
1410399002,
1710405002,
4152601/4152301.....27
Konica Minolta 1300/1350..................96
Konica Minolta 1400...........................97
Konica Minolta Bizhub 40p..................78
Konica Minolta QMS
2200/2400/2500......................102
Konica Minolta QMS
2300/2350...............................100
Konica Minolta Magic Color
4650 / 4690 / 4695....................77
Konica Minolta QMS 5430..................98
Kyocera Mita TK-552.............................80
Kyocera Mita TK-332 / TK-322 /
TK-31279/TK-360/
TK-362/TK-364................79
L
Lexmark - 08A0477/08A0478..............15
Lexmark – 10S0150............................112
Lexmark – 1382100/1382150/
1380850/1380950/
1380200/1380520..................85
Lexmark – 1382140..............................48
Lexmark - 1382760...............................81
Lexmark – 13T0101..............................87
Lexmark - 140100A...............................49
Lexmark – 140109A..............................86
Lexmark - 140195AX............................51
Lexmark - 140198A / X..........................30
Lexmark - 17G0152, 17G0154,
4K00198, 4K00199
12A5740, 1382625,
1382925, 1382929
12A5745,12A5840,
12A5845, 12A5849................82
Lexmark E220/E3s21/E323..................16
Lexmark T630/T632/T634/T640............83
Lexmark E120.......................................19
Lexmark C910/C912/C920....................89
Lexmark T420........................................92
Lexmark e250 / 350 / 450......................93
Lexmark E230/E232/E238/E330
ii
Table of Contents
E332/E340...................................19
Lexmark C770 / C772 / X772
C780 / C782 / X782.....................94
Lexmark C510/C710..............................88
Lexmark C910/C912/C920....................89
Lexmark C522 / C524 / C530 /
C532 / C534...........................90
Lexmark C935.....................................95
M
MURATEC/MURATA TS120................128
N
NEC 20055.............................................26
NEC 20090...........................................128
NEC 20120 / 20122................................27
NEC 20152...........................................133
NEC S2526...........................................128
O
OKIDATA 52111401..............................128
OKIDATA B6500...................................107
Okidata C3400.....................................105
Okidata C5100 / C5150/C5200/
C5300/C5400 C7100/
C7200/C7300 / C7500/
B4100 / B4200 /B4300..........104
Okidata C5500 / 5800 / C6100 /
C8600 / C8800 / C9000..........106
P
Panasonic – FQU160............................26
PITNEY BOWES 8060...........................50
PITNEY BOWES 8186.........................128
R
Ricoh 339302........................................51
Ricoh 339473 / 339479........................128
Ricoh 413460.......................................136
Ricoh SP C220....................................141
Ricoh CL3500......................................110
Ricoh CL4000 / SP C410 / C411.........108
Ricoh CL7000 / CL7200......................109
Ricoh CL1000N / SP C210...................88
S
Samsung ML 1710..............................111
Samsung ML 1440 / ML 1450 /
ML 1650..............................120
Samsung ML6060...............................133
Samsung SF5100 / TDR510P
ML4500 / ML1210...............112
Samsung ML5000/TD55K....................87
Samsung ML-7000..............................121
Samsung ML-1510 / ML-2250,
SCX-D4200A......................119
Samsung ML-2010, ML1610,
ML 2510, SCX-4321 /
SCX-4521.............................18
Samsung 3050 / 2850 / 2851 /
4826....................................123
Samsung ML2151 / ML2152 /
ML2155...............................124
Samsung ML2550 / ML2551 /
ML2552...............................124
Samaung ML1630 / SCX-4500...........126
Samsung MLT-D105...........................127
Samsung CLP 300..............................118
Samsung CLP 500..............................116
Samsung CLP 510..............................117
Samsung CLP 600..............................113
Samsung CLP 610 / 660.....................114
Samsung CLP 310 / 315.....................125
Sharp - AL100TD................................134
Sharp - AL1000...................................134
Sharp - FO45ND.................................128
Sharp - Z781701, ZT50701.................132
Sharp - ZT20TD1.................................129
Sharp - AR 151/152/1631....................134
X
Xerox Phaser 3100.............................136
Xerox Phaser 3300.............................139
Xerox 106R441 / 106R442..................133
Xerox 6R359 / 6R343 / 6R333
6R881 / 6R737..........................132
Xerox 106R482....................................135
Xerox 6R899........................................131
Xerox 6R905.........................................29
Xerox 6R907.........................................49
Xerox 6R908.........................................31
Xerox 6R914.......................................134
Xerox 6R926.........................................35
Xerox 6R927.........................................32
iii
Table of Contents
Xerox 6R928.........................................33
Xerox 6R929/6R0906............................48
Xerox 6R932..........................................36
Xerox 6R933..........................................38
Xerox 113R296......................................87
Xerox 6R916 / 9R917..........................130
Xerox 013R00621.................................18
Xerox 006R01297.................................15
Xerox 5500..........................................140
Xerox 6100..........................................116
Xerox 6120..........................................103
Xerox 6110..........................................118
Xerox 6130 / 6128.................................23
Xerox 6180............................................24
Xerox C525A.........................................20
Xerox 6250, 6300, 6350........................22
Xerox 7300..........................................137
Xerox 7400..........................................138
Xerox Phaser 7760/7750/7700...........95
iv
Brother – TN250
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
General Refilling Procedures:
Using your thumb, lift up the black plastic tab so that it unlocks from the cartridge
body. Rotate the entire black piece toward you. This will reveal a toner filling port.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach
the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole
and insert it into the hole. If the toner stops flowing before the cartridge is full, simply
remove the toner, close the cap, turn the bottle upside down and tap it on a table. Once
the cartridge is full, twist the entire black plastic piece away from you until the tab
locks back in place.
1
Brother – TN350
REQUIRED FOR A SUCCESSFUL REFILL:
Refill Hole
 Toner
 1 funnel cap
General Refilling Procedures:
Use a Flat head screwdriver to pop out the large plastic plug found on the side of the
side of the cartridge.
IMPORTANT: You must dispose of any original toner in the cartridge as much as
possible before refilling. Dispose of toner properly into a trash can, or use a vacuum
with a hose for best results (if possible).
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen
the toner and allow it to flow freely. Remove the cap and pull the seal off the bottle.
Attach the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole and insert it into the hole. If the toner stops flowing before the cartridge is full,
simply remove the toner, close the cap, turn the bottle upside down and tap it on a table.
Once the cartridge is full, seal the hole with the plug by twisting it until it is completely
seated. Now gently shake the cartridge side to side to distribute the toner.
Installing Reset Gear on Starter Cartridges
Using the illustration below as a guide, remove the 3 screws
indicated with red arrows. Once the screws have been removed, carefully and gently detach the side panel.
The picture on the right shows how the gear
should be set once it has been placed within
the panel. To insert the gear in this panel,
slide the flag (which is the longest part of the
gear) through the right side opening (green
arrow on right side) and then slide the gear to
the left. Once you have done this, hold the
flag in place and place the panel back on the
cartridge. Place the screws back in place and
your cartridge is ready to be used. 2
Brother – TN-330 / TN-360
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel General Refilling Procedures:
Use a Flat head screwdriver to pop out the large plastic plug found on the side of the side of the cartridge.
IMPORTANT: You must dispose of any original toner in the cartridge as much as possible before
refilling. Dispose of toner properly into a trash can, or use a vacuum with a hose for best results (if
possible). ***Use only 1/2 the bottle of toner to refill a TN-330 cartridge***
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the toner and
allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach the funnel cap making
to sure it is on tightly. Tilt the funnel cap toward the filling hole and insert it into the hole. If the toner
stops flowing before the cartridge is full, simply remove the toner, close the cap, turn the bottle upside
down and tap it on a table. Once the cartridge is full, seal the hole with the plug by twisting it until it
is completely seated. Now gently shake the cartridge side to side to distribute the toner.
Refill Hole
Installing Reset Gear on Starter Cartridges
1. Remove the screws circled in red in the illustration above. Carefully detach the
panel from the cartridge.
2. Reset the flag gear by turning it into the correct position. The picture on the
right shows the flag gear in the correct position.
3. Screw the panel back into place, and your cartridge is ready.
Remove screws to
detach panel for resetting
The flag gear here is in
the correct position
3
Brother – TN430/460/560 REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug
 Toner Hole Making Tool
General Refilling Procedures:
CRITICAL NOTE: You must remove all of the remaining old toner BEFORE refilling
otherwise you will get gray hazy prints.
Use a Flat head screwdriver to pop out the large plastic plug found on the side of the
side of the cartridge.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen
the toner and allow it to flow freely. Remove the cap and pull the seal off the bottle.
Attach the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole and insert it into the hole. If the toner stops flowing before the cartridge is full,
simply remove the toner, close the cap, turn the bottle upside down and tap it on a table.
Once the cartridge is full, seal the hole with the plug by twisting it until it is completely
seated. Now gently shake the cartridge side to side to distribute the toner.
4
Brother – TN540 / 550 / 570 / 580
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
Refill Hole
General Refilling Procedures:
Use a Flat head screwdriver to pop out the large plastic plug found on the side of the
side of the cartridge.
IMPORTANT: You must dispose of any original toner in the cartridge as much as
possible before refilling. Dispose of toner properly into a trash can, or use a vacuum
with a hose for best results (if possible).
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen
the toner and allow it to flow freely. Remove the cap and pull the seal off the bottle.
Attach the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole and insert it into the hole. If the toner stops flowing before the cartridge is full,
simply remove the toner, close the cap, turn the bottle upside down and tap it on a table.
Once the cartridge is full, seal the hole with the plug by twisting it until it is completely
seated. Now gently shake the cartridge side to side to distribute the toner.
Installing Reset Gear on Starter Cartridges
1. Remove the screws circled in red in the illustration
above. Carefully detach the panel from the cartridge.
2. Set the flag gear spring on the gear post as shown
above. Set the small end of the spring on the slot on
the gear post.
2. Place the flag gear on the post and position the spring
as shown above.
5
Brother – TN-110/TN-115 / TN-210/TN-215
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner  1 funnel cap
 Flat head screw driver (Not Included)
General Refilling Procedures:
Use a Flat head screwdriver to pop out the large plastic plug found on the side of the side of the
cartridge.
IMPORTANT: You must dispose of any original toner in the cartridge as much as possible before
refilling. Dispose of toner properly into a trash can, or use a vacuum with a hose for best results
(if possible). For the TN-110, please be sure you only use half the toner in the bottle. Do not
overfill the cartridge by pouring the entire toner powder into the cartridge. Overfilling can and
will damage a cartridge.
Refill Hole
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the toner and
allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach the funnel cap making
to sure it is on tightly. Tilt the funnel cap toward the filling hole and insert it into the hole. If the toner stops flowing before the cartridge is full, simply remove the toner, close the cap, turn the bottle
upside down and tap it on a table. Once the cartridge is full, seal the hole with the plug by twisting
it until it is completely seated. Now gently shake the cartridge side to side to distribute the toner.
Resetting the counter (Reset Gear)
Using the illustration below as a guide, remove the 2 screws
indicated with red circles. Once the screws have been removed,
carefully and gently (with a Flat head screwdriver) unlock the
side panel and remove the side cap.
Carefully pull back
to Unlock
After removing the side panel (as instructed
on the left); The 2 pictures on the right show
how the gear should be set in order to reset
the counter. Carefully remove the gear and
the pin holding it in place. Turn the gear
clock wise and replace it so that it meshes
and matches the “Properly Reset” picture to
the right. Re-install the pin so that it holds
the gear down. Once the gear has been reset,
re-install the side cap, and place the screws
firmly back in place. Your cartridge is ready
to be used. Not Reset
Properly Reset
6
Canon - E16/E20/E31/E40
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug
 Toner Hole Making Tool (Not Included, Sold Separately)
General Refilling Procedures:
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes
before using. Position the copper bit on the cartridge in the spot indicated by the photograph and push gently until it melts a hole in the cartridge. Remove the tool, place it
back on its stand and unplug it. If the small piece of plastic has fallen into the cartridge,
it must be removed, as this can damage your cartridge or cause print defects. If the
piece remains in the tool, wait for the tool to cool down and pry it out.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach
the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole
and insert it into the hole. If the toner stops flowing before the cartridge is full, simply
remove the toner, close the cap, turn the bottle upside down and tap it on a table. Once
the cartridge is full seal the hole with the plug.
Do not press down on the plug since the cartridge is resting on a table this can actually
damage the photo-optic drum. Instead hold one end of the cartridge up off the table
and twist the plug until it fully sealed. Now gently shake the cartridge side to side to
distribute the toner.
7
Canon - L50
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug (electrical or duct tape will do as well)
 Toner Hole Making Tool
General Refilling Procedures:
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes
before using. Position the copper bit on the cartridge in the spot indicated by the photograph and push gently until it melts a hole in the cartridge. Remove the tool, place it
back on its stand and unplug it. If the small piece of plastic has fallen into the cartridge,
it must be removed, as this can damage your cartridge or cause print defects. If the
piece remains in the tool, wait for the tool to cool down and pry it out.
IMPORTANT: You must dispose of any original toner in the cartridge as much as
possible before refilling. Dispose of toner properly into a trash can, or use a vacuum
with a hose for best results (if possible).
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach
the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole
and insert it into the hole. If the toner stops flowing before the cartridge is full, simply
remove the toner, close the cap, turn the bottle upside down and tap it on a table. Once
the cartridge is full seal the hole with the plug or electrical tape (Duct tape will do as
well).
With the hole making
tool, make a refill hole
here
Note: If there are gears that rotate near the refill hold created, do not use the plug,
instead use electrical tape or duct tape to seal the hole.
Gently rock the cartridge from side to side for about 5-10 seconds to distribute the
toner in the hopper. Your cartridge is now ready for use.
8
Canon – S35
Canon – X25
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug
 Toner Hole Making Tool (Not Included, Sold Separately)
General Refilling Procedures:
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes
before using. Position the copper bit on the cartridge in the spot indicated by the photograph and push gently until it melts a hole in the cartridge. Make sure to keep the
hole on the flat surface of the cartridge and not on the curved edge. Remove the tool,
place it back on its stand and unplug it. If the small piece of plastic has fallen into the
cartridge, it must be removed, as this can damage your cartridge or cause print defects.
If the piece remains in the tool, wait for the tool to cool down and pry it out.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach
the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole
and insert it into the hole. If the toner stops flowing before the cartridge is full, simply
remove the toner, close the cap, turn the bottle upside down and tap it on a table. Once
the cartridge is full seal the hole with the plug.
Do not press down on the plug since the cartridge is resting on a table this can actually
damage the photo-optic drum. Instead hold one end of the cartridge up off the table
and twist the plug until it fully sealed. Now gently shake the cartridge side to side to
distribute the toner.
9
Canon – F100
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug
 Toner Hole Making Tool
Make
Hole
General Refilling Procedures:
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes
before using. Position the tan portion of the cartridge on your right. Position the copper bit on the cartridge in the spot indicated by the photograph and push gently until it
melts a hole in the cartridge. Remove the tool, place it back on its stand and unplug it.
If the small piece of plastic has fallen into the cartridge, it must be removed, as this can
damage your cartridge or cause print defects. If the piece remains in the tool, wait for
the tool to cool down and pry it out.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach
the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole
and insert it into the hole. If the toner stops flowing before the cartridge is full, simply
remove the toner, close the cap, turn the bottle upside down and tap it on a table. Once
the cartridge is full seal the hole with the plug.
Do not press down on the plug since the cartridge is resting on a table this can actually
damage the photo-optic drum. Instead hold one end of the cartridge up off the table
and twist the plug until it fully sealed. Now gently shake the cartridge side to side to
distribute the toner.
10
CANON A30, A15
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug (electrical or duct tape will do as well)
 Toner Hole Making Tool
General Refilling Procedures:
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes
before using. Position the copper bit on the cartridge in the spot indicated by the photograph and push gently until it melts a hole in the cartridge. Remove the tool, place it
back on its stand and unplug it. If the small piece of plastic has fallen into the cartridge,
it must be removed, as this can damage your cartridge or cause print defects. If the
piece remains in the tool, wait for the tool to cool down and pry it out.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach
the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole
and insert it into the hole. If the toner stops flowing before the cartridge is full, simply
remove the toner, close the cap, turn the bottle upside down and tap it on a table. Once
the cartridge is full seal the hole with the plug.
Do not press down on the plug since the cartridge is resting on a table this can actually
damage the photo-optic drum. Instead hold one end of the cartridge up off the table
and twist the plug until it fully sealed. Now gently shake the cartridge side to side to
distribute the toner.
11
CANON FX-8
CANON S-35
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 Duct Tape
 Toner Hole Making Tool
General Refilling Procedures:
Create hole here
(Waste hopper)
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes before
using. Position the copper bit on the cartridge in the spot indicated in the photograph and
push gently until it melts a hole in the cartridge. Make sure to keep the hole on the flat surface of the cartridge and not on the curved edge. Remove the tool, place it back on its stand
and unplug it. If the small piece of plastic has fallen into the cartridge, it must be removed,
as this can damage your cartridge or cause print defects. If the piece remains in the tool,
wait for the tool to cool down and pry it out.
Create a hole on the opposite end where the waste toner is located. Empty the waste toner
as much as possible, then seal it with electrical tape or duct tape. Once you have sealed it
proceed to the next step.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach
the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole and
insert it into the hole. If the toner stops flowing before the cartridge is full, simply remove
the toner, close the cap, turn the bottle upside down and tap it on a table. Once the cartridge
is full seal the hole with the tape
Create hole here or here
(Toner hopper)
Firmly secure the tape and then gently rock the cartridge from side to side to distribute the
new toner.
12
CANON FX-9/FX-10
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole (Optional - Electrical Tape/Duct Tape)
 Toner Hole Making Tool
General Refilling Procedures:
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes before using. Position the copper bit on the cartridge in the spot indicated in photograph
A and push gently until it melts a hole in the cartridge. Remove the tool, place it back
on its stand and unplug it. If the small piece of plastic has fallen into the cartridge, it
must be removed, as this can damage your cartridge or cause print defects. If the piece
remains in the tool, wait for the tool to cool down and pry it out.
IMPORTANT: You must dispose of any original toner in the cartridge as much as
possible before refilling. Dispose of toner properly into a trash can, or use a vacuum
with a hose for best results (if possible). Do not overfill the cartridge by pouring the
entire toner powder into the cartridge. Use half the bottle now, and the rest at a later
time. Overfilling can and will damage a cartridge.
Refilling Hole
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach
the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole
and insert it into the hole. If the toner stops flowing before the cartridge is full, simply
remove the toner, close the cap, turn the bottle upside down and tap it on a table. Once
the cartridge is full seal the hole with the plug.
Do not press down on the plug since the cartridge is resting on a table this can actually
damage the photo-optic drum. Instead hold one end of the cartridge up off the table
and twist the plug until it fully sealed. Now gently shake the cartridge side to side to
distribute the toner.
13
CANON CARTRIDGE 106
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole (Optional Electrical Tape/Duct Tape)
 Toner Hole Making Tool
General Refilling Procedures:
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes before using. Position the copper bit on the cartridge in the spot indicated in photograph A and push gently until it melts a hole in the cartridge. Make sure to keep the hole on the
flat surface of the cartridge and not on the curved edge. Remove the tool, place it back
on its stand and unplug it. If the small piece of plastic has fallen into the cartridge, it
must be removed, as this can damage your cartridge or cause print defects. If the piece
remains in the tool, wait for the tool to cool down and pry it out.
IMPORTANT: You must dispose of any original toner in the cartridge as much as
possible before refilling. Dispose of toner properly into a trash can . Do not overfill
the cartridge by pouring the entire toner powder into the cartridge. Use half or a
fourth of the bottle now, and the rest at a later time. Overfilling can and will damage
a cartridge.
Create Refill Hole Here
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach
the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole
and insert it into the hole. If the toner stops flowing before the cartridge is full, simply
remove the toner, close the cap, turn the bottle upside down and tap it on a table. Once
the cartridge is full seal the hole properly.
Now gently shake the cartridge side to side to distribute the toner.
14
REQUIRED FOR A SUCCESSFUL REFILL:
Dell S-35
Lexmark 08A0477
Lexmark 08A0478
 Toner
 1 funnel cap
 1 hole plug (Optional Electrical Tape/Duct Tape)
 Toner Hole Making Tool
General Refilling Procedures:
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes before using. Position the copper bit on the cartridge in the spot indicated in photograph A and push gently until it melts a hole in the cartridge. Make sure to keep the hole on the
flat surface of the cartridge and not on the curved edge. Remove the tool, place it back
on its stand and unplug it. If the small piece of plastic has fallen into the cartridge, it
must be removed, as this can damage your cartridge or cause print defects. If the piece
remains in the tool, wait for the tool to cool down and pry it out.
Create Refill
Hole here
IMPORTANT: You must dispose of any original toner in the cartridge as much as
possible before refilling. Dispose of toner properly into a trash can, or use a vacuum
with a hose for best results (if possible). Do not overfill the cartridge by pouring the
entire toner powder into the cartridge. Use half the bottle now, and the rest at a later
time. Overfilling can and will damage a cartridge.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach
the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole
and insert it into the hole. If the toner stops flowing before the cartridge is full, simply
remove the toner, close the cap, turn the bottle upside down and tap it on a table. Once
the cartridge is full seal the hole with the plug.
Do not press down on the plug since the cartridge is resting on a table this can actually
damage the photo-optic drum. Instead hold one end of the cartridge up off the table
and twist the plug until it fully sealed. Now gently shake the cartridge side to side to
distribute the toner. Replace the chip, and you are not ready to use the cartridge.
15
Lexmark E220 / E321 / E323 Dell P1500 IBM InfoPrint 1312
General Refilling Procedures:
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes before using. Position the copper bit on the cartridge in
the spot indicated by the photograph and push gently until it melts a hole in the cartridge. Remove the tool, place it back on its stand and
unplug it. If the small piece of plastic has fallen into the cartridge, it must be removed, as this can damage your cartridge or cause print
defects. If the piece remains in the tool, wait for the tool to cool down and pry it out.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the toner and allow it to flow freely. Remove the cap
and pull the seal off the bottle. Attach the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole and insert it
into the hole. If the toner stops flowing before the cartridge is full, simply remove the toner, close the cap, turn the bottle upside down and
tap it on a table. Once the cartridge is full seal the hole with the plug.
Do not press down on the plug since the cartridge is resting on a table this can actually damage the photo-optic drum. Instead hold one end
of the cartridge up off the table and twist the plug until it fully sealed. Now gently shake the cartridge side to side to distribute the toner.
Important: These cartridges have a chip that needs to be replaced in order for the printer to recognize the refilled cartridge. This chip is
located on the side of the cartridge as shown in the picture. To access the chip, you need to unscrew three (3) screws on the end-cap of the
cartridge around the chip. BE VERY CAREFUL when removing the end cap because there is a spring that could fall loose. You need to
remove this spring in order for the cap to come off completely. Make sure you notice where the spring is do you can put it back the same
way. Also BE VERY CAREFUL when removing the cap so that the gears on the inside of the end cap do not fall out, if they do you need to
place them back. Once the cap has been removed, you will be able to remove the old chip. You have to now install a new compatible chip,
making sure the contacts are positioned as in the diagram here. Carefully replace the end cap after you have installed the new chip.
16
DELL P1600
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 Smart Chip
A.
General Refilling Procedures:
1. Identify the filling hole on the side of the cartridge. There may be a sticker over the
filling cap that says “DO NOT REMOVE”. It is OK to remove this sticker. The
plastic sealing cap can be easily removed by prying it out with a flat screwdriver, but
be careful not to damage this plastic cap as you need to place it back after you refill
2. Now you can fill the cartridge with toner. Before opening the bottle of toner, turn
it upside down and tap it on a table to loosen the toner and allow it to flow freely.
Remove the cap and pull the seal off the bottle. Attach the funnel cap making to sure
it is on tightly. Tilt the funnel cap toward the filling hole and insert it into the hole. If
the toner stops flowing before the cartridge is full, simply remove the toner, close the
cap, turn the bottle upside down and tap it on a table. Once the cartridge is full seal
the hole with the original plug.
B.
C.
Replacing the Smart Chip
3. Using a screwdriver, remove the 5 screws that are located on the TOP of the cartridge. See picture A.
4. Carefully seperate the two halves.
5. Locate the smart chip as shown in the image C, and replace it with a new replacement chip
6. Now replace the cover of the cartridge and replace all 5 screws, making sure the
cover is securely attached.
D.
17
Dell 1100 / Samsung ML-2010 / ML-1610 / Samsung SCX-4321 /
Samsung ML-2510 / SCX-4521 / SCX-4725 / Xerox PE220
REQUIRED FOR A SUCCESSFUL REFILL:
A.
NOTE: Some starter cartridges
do not have a fuse installed in
this compartment, however,
one must be installed to reset
the cartridge.
 Toner
 1 Phillips screwdriver and flat head screw driver
 Needle nose pliers
Note: Please read carefully before refilling cartridge.
General Refilling Procedures:
Using the screw driver, remove the screws on the side of the cartridge so that the
sealing plug can be revealed (Illustration A.). Once you have located the sealing
plug, use the flat head screw driver to gently loosen the sealing plug(Illustration
B..). With the needle nose pliers, gently, but forcefully pull the plug completely
off the cartridge. If the plug happens to bent or crack, you may use electrical
tape or duct tape to securely seal the cracks or bents once you have replaced the
plug at the end of the refill process. B..
Empty any toner left inside the cartridge (mixing two different brands of toner
could result in bad printing, or rare discoloration in your prints).
Before opening the bottle of toner, turn it upside down and tap it on a table to
loosen the toner and allow it to flow freely. Remove the cap and pull the seal off
the bottle. Attach the funnel cap making to sure it is on tightly. Tilt the cartridge
at a 45 degree angle and then the funnel cap toward the filling hole and insert
it into the hole. If the toner stops flowing before the cartridge is full, simply
remove the toner, close the cap, turn the bottle upside down and tap it on a
table. Once you are done refilling this cartridge, place the sealing plug back in
its place and use duct tape or electrical tape to seal up any necessary cracks on
the plug. Replace the fuse for this cartridge (Illustration B.. shows the fuse compartment).
Once you have replaced the fuse, you may now reinsert your cartridge back into
your printer and begin printing. Changing the fuse is only required for the Dell
1100 and Samsung 2010 cartridge.
FUSE COMPARTMENT
Samsung SCX 4725
To remove the chip, simply use a
flat head screw driver to gently pry
it from the side panel, before placing it back after the refill. Place the
new chip into the panel, close it,
then place the side cap back onto the
cartridge.
18
DELL 1700
LEXMARK E120/E230/E232/E238/E330/E332/E340
IBM 4312
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
General Refilling Procedures:
Use a Flat head screwdriver to pop out the large plastic plug found on the side of the side of the
cartridge.
IMPORTANT: You must dispose of any original toner in the cartridge as much as possible before refilling. Dispose of toner properly into a trash can, or use a vacuum with a hose for best
results (if possible).
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the toner
and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach the funnel cap
making to sure it is on tightly. Tilt the funnel cap toward the filling hole and insert it into the hole.
If the toner stops flowing before the cartridge is full, simply remove the toner, close the cap, turn
the bottle upside down and tap it on a table. Once the cartridge is full, seal the hole with the plug
by twisting it until it is completely seated. Now gently shake the cartridge side to side to distribute
the toner.
19
DELL 3100 / Epson C1100 (CX11) / XEROX C525A
REQUIRED FOR A SUCCESSFUL REFILL:
2.
1.
 Toner
 1 Phillips screwdriver and flat head screw driver ­
Note: Please read carefully before refilling cartridge.
General Refilling Procedures:
1. Use a small flat-head screwdriver to lift the tap over the stopper and allow you to
turn the blue end piece counterclockwise (color of end piece varies on color of
cartridge).
2. This is the starting point.
3. Turn the cap until the tab comes to a complete stop and has entered under the blue
cap.
4. Now pull the cap, out away from the cartridge.
5. Remove the carrier fill plug.
6. This is the waste carrier chamber, empty it out and you will find the toner fill plug.
Remove it to clean cartridge and fill toner..
3.
4.
5.
6.
TROUBLESHOOTING:
If the Dell 3100 printer does not recognize the refilled cartridge, follow these steps:
1. Restart the printer by turning it off for 2-3 minutes, then turning it back on
2. After the printer has restarted, take out the cartridge and shake it and reinstall it
3. If these steps don’t work, try removing waste toner from the waste hopper. The
reason for this is because if the machine sees too much toner in the waste hopper,
it may think the cartridge is empty.
NOTE: Mix toner and carrier in the same toner bottle
before refilling the toner hopper.
20
DELL 3100 / Epson C1100 (CX11) / XEROX C525A
Chip Replacement
2.
1.
3.
21
DELL 5100cn Series / BROTHER TN-12
XEROX 6250, 6300, 6350
REQUIRED FOR A SUCCESSFUL REFILL:
1.
2.
3.
4.
5.
6.
 Toner
 1 Phillips screwdriver and flat head screw driver ­
Note: Please read carefully before refilling cartridge.
General Refilling Procedures:
1. Remove the gearless end cap to access the toner fill cap. Using a small flat head
screwdriver, carefully push out one side of the end cap to unlock it from the first
set of tabs. Rotate the cartridge and repeat the process to the remaining 3 tabs.
2. Carefully insert a small flat head screwdriver between the base of the toner fill
plug and its housing. Be careful not to damage the plastic housing.
3. Fill the cartridge with toner, and then replace the cap with done.
4. Remove the old chip from the cartridge.
5. Place the new chip in the holder, and snap it back onto the cartridge.
Your cartridge is now ready for use. Be sure to print a couple of test pages to test the
quality.
22
DELL 1320/ -- Xerox 6130 / 6128
REQUIRED FOR A SUCCESSFUL REFILL:
B..
A
 Toner  1 funnel cap
 1 Flat head Screwdriver
General Refilling Procedures:
Pull the cap out by pushing the tab over the stopper using a flat head screw driver
(shown in Illustration A and B..). Do this very carefully, the toner inside the cartridge
will spill, so open this over a work bench. Next remove the cap that divides the toner
hopper from the waste toner hopper (Illustration C).
D
C
IMPORTANT: You must dispose of any original toner in the cartridge as much as
possible before refilling (Illustration D). Dispose of toner properly into a trash can,
or use a vacuum with a hose for best results (if possible).
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach
the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the toner hopper
and begin to pour toner into the hopper. If the toner stops flowing before the cartridge is
full, simply remove the toner, close the cap, turn the bottle upside down and tap it on a
table. Once the cartridge is full work backwards at replacing the caps back on.
Once the cartridge is reassembled, gently shake the cartridge side to side to distribute
the toner. Replace the chip by following illustration E.. and F. Once the chip is replaced, your cartridge is ready for use.
E..
F.
Remove chip from
holder and replace
with new chip
Use a flat head
screw driver to lift
Slide
23
DELL 3110CN / 3130 - XEROX 6180
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug (Optional - Electrical Tape/Duct Tape)
 Toner Hole Making Tool
A.
General Refilling Procedures:
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes before using. Position the copper bit on the cartridge in the spot indicated in photograph A and push gently until it melts a hole in the cartridge. Make sure to keep the hole on the
flat surface of the cartridge and not on the curved edge. Remove the tool, place it back
on its stand and unplug it. If the small piece of plastic has fallen into the cartridge, it
must be removed, as this can damage your cartridge or cause print defects. If the piece
remains in the tool, wait for the tool to cool down and pry it out.
IMPORTANT: You must dispose of any original toner in the cartridge as much as
possible before refilling. Dispose of toner properly into a trash can . Do not overfill
the cartridge.
If you receive a bottle of developer with your toner refill kit, open the toner refill bottle,
and mix in the contents of the developer bottle. Close the toner refill bottle cap, and
shake the bottle to give it a real good mix before putting it into your cartridge. If you
did not receive a bottle of developer with your toner refill kit, then continue with the
next step (your bottle already has the developer premixed inside).
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach
the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole
and insert it into the hole. If the toner stops flowing before the cartridge is full, simply
remove the toner, close the cap, turn the bottle upside down and tap it on a table. Once
the cartridge is full seal the hole with the plug.
Create Refill Hole Here
Remove the OEM chip on the
cartridge and replace it with a
Uni-kit replacement chip. Note: Please be advise that our replacement chips do not look like the
originals, but have the same function.
24
Epson – S051023
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug
 Toner Hole Making Tool
Plug
General Refilling Procedures:
Use a Flat head screwdriver to pop out the large plastic plug found on the side of the
side of the cartridge.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen
the toner and allow it to flow freely. Remove the cap and pull the seal off the bottle.
Attach the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole and insert it into the hole. If the toner stops flowing before the cartridge is full,
simply remove the toner, close the cap, turn the bottle upside down and tap it on a table.
Once the cartridge is full, seal the hole with the plug by twisting it until it is completely
seated. Now gently shake the cartridge side to side to distribute the toner.
25
Epson – S051009/S051200
Panasonic – FQU160
NEC – 20055
Minolta – 0910802/0910803
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug
Plug
General Refilling Procedures:
Use a Flat head screwdriver to pop out the large plastic plug found on the side of the
side of the cartridge.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen
the toner and allow it to flow freely. Remove the cap and pull the seal off the bottle.
Attach the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole and insert it into the hole. If the toner stops flowing before the cartridge is full,
simply remove the toner, close the cap, turn the bottle upside down and tap it on a table.
Once the cartridge is full, seal the hole with the plug by twisting it until it is completely
seated. Now gently shake the cartridge side to side to distribute the toner.
26
Epson – S0500100
NEC – 20120/20122
Minolta – 1710511001/1410399002/171040500
2/4152601/4152301
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 Hole Making Tool General Refilling Procedures:
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes
before using. Position the copper bit on the cartridge in the spot indicated by the photograph and push gently until it melts a hole in the cartridge. Remove the tool, place it
back on its stand and unplug it. If the small piece of plastic has fallen into the cartridge,
it must be removed, as this can damage your cartridge or cause print defects. If the
piece remains in the tool, wait for the tool to cool down and pry it out.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen
the toner and allow it to flow freely. Remove the cap and pull the seal off the bottle.
Attach the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole and insert it into the hole. If the toner stops flowing before the cartridge is full,
simply remove the toner, close the cap, turn the bottle upside down and tap it on a table.
Once the cartridge is full, seal the hole with the plug by twisting it until it is completely
seated. Now gently shake the cartridge side to side to distribute the toner.
Make
Hole
27
Epson S051016
Epson S051011
DEC LN11XAA
Minolta 0927605, 0927606
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug
 Toner Hole Making Tool
General Refilling Procedures:
1. Remove the plug from the side of the cartridge by using a screwdriver, thereby exposing the fill hole.
2. Refill by pouring toner into the fill hole through the nozzle attached to the toner
bottle.
3. Replace the plug when finished refilling.
Plug
28
HP - C3903A
Canon – FX4
Xerox - 6R905
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug
 Toner Hole Making Tool
General Refilling Procedures:
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes
before using. Position the copper bit on the cartridge in the spot indicated by the photograph and push gently until it melts a hole in the cartridge. Remove the tool, place it
back on its stand and unplug it. If the small piece of plastic has fallen into the cartridge,
it must be removed, as this can damage your cartridge or cause print defects. If the
piece remains in the tool, wait for the tool to cool down and pry it out.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach
the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole
and insert it into the hole. If the toner stops flowing before the cartridge is full, simply
remove the toner, close the cap, turn the bottle upside down and tap it on a table. Once
the cartridge is full seal the hole with the plug.
Do not press down on the plug since the cartridge is resting on a table this can actually
damage the photo-optic drum. Instead hold one end of the cartridge up off the table
and twist the plug until it fully sealed. Now gently shake the cartridge side to side to
distribute the toner.
29
HP - 92298A / X
Canon - EPE
Canon - FX5
Apple - M2473A / G
DEC - LN0XXAA
Lexmark 140198A / X
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug
 Toner Hole Making Tool
General Refilling Procedures:
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes
before using. Position the copper bit on the cartridge in the spot indicated by the photograph and push gently until it melts a hole in the cartridge. Remove the tool, place it
back on its stand and unplug it. If the small piece of plastic has fallen into the cartridge,
it must be removed, as this can damage your cartridge or cause print defects. If the
piece remains in the tool, wait for the tool to cool down and pry it out.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach
the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole
and insert it into the hole. If the toner stops flowing before the cartridge is full, simply
remove the toner, close the cap, turn the bottle upside down and tap it on a table. Once
the cartridge is full seal the hole with the plug.
Do not press down on the plug since the cartridge is resting on a table this can actually
damage the photo-optic drum. Instead hold one end of the cartridge up off the table
and twist the plug until it fully sealed. Now gently shake the cartridge side to side to
distribute the toner.
30
HP – C3906A
Canon – EPA
Canon – FX3
Xerox – 6R908
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug
 Toner Hole Making Tool
General Refilling Procedures:
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes
before using. Position the copper bit on the cartridge in the spot indicated by the photograph and push gently until it melts a hole in the cartridge. Make sure to keep the hole
on the flat surface of the cartridge and not on the curved edge. Remove the tool, place it
back on its stand and unplug it. If the small piece of plastic has fallen into the cartridge,
it must be removed, as this can damage your cartridge or cause print defects. If the piece
remains in the tool, wait for the tool to cool down and pry it out.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach
the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole
and insert it into the hole. If the toner stops flowing before the cartridge is full, simply
remove the toner, close the cap, turn the bottle upside down and tap it on a table. Once
the cartridge is full seal the hole with the plug.
Do not press down on the plug since the cartridge is resting on a table this can actually
damage the photo-optic drum. Instead hold one end of the cartridge up off the table
and twist the plug until it fully sealed. Now gently shake the cartridge side to side to
distribute the toner.
Refill Hole
31
HP – C4092A
Xerox – 6R927
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug
 Toner Hole Making Tool
General Refilling Procedures:
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes
before using. Position the copper bit on the cartridge in the spot indicated by the photograph and push gently until it melts a hole in the cartridge. Make sure to keep the
hole on the flat surface of the cartridge and not on the curved edge. Remove the tool,
place it back on its stand and unplug it. If the small piece of plastic has fallen into the
cartridge, it must be removed, as this can damage your cartridge or cause print defects.
If the piece remains in the tool, wait for the tool to cool down and pry it out.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach
the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole
and insert it into the hole. If the toner stops flowing before the cartridge is full, simply
remove the toner, close the cap, turn the bottle upside down and tap it on a table. Once
the cartridge is full seal the hole with the plug.
Do not press down on the plug since the cartridge is resting on a table this can actually
damage the photo-optic drum. Instead hold one end of the cartridge up off the table
and twist the plug until it fully sealed. Now gently shake the cartridge side to side to
distribute the toner.
NOTE: If after the cartridge is refilled and it starts to print gray smudges or smears
along the margin, the waste hopper could be full. Please refer to the supplemental instructions (page 2) for emptying the waste hopper.
32
HP – C4096A
Xerox – 6R928
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug
 Toner Hole Making Tool
General Refilling Procedures:
Waste Hopper
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes
before using. Remove the label using a Flat head screwdriver. Position the copper bit
on the cartridge in the spot indicated by the photograph and push gently until it melts
a hole in the cartridge. Remove the tool, place it back on its stand and unplug it. If the
small piece of plastic has fallen into the cartridge, it must be removed, as this can damage your cartridge or cause print defects. If the piece remains in the tool, wait for the
tool to cool down and pry it out.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach
the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole
and insert it into the hole. If the toner stops flowing before the cartridge is full, simply
remove the toner, close the cap, turn the bottle upside down and tap it on a table. Once
the cartridge is full seal the hole with the plug.
Do not press down on the plug since the cartridge is resting on a table this can actually
damage the photo-optic drum. Instead hold one end of the cartridge up off the table
and twist the plug until it fully sealed. Now gently shake the cartridge side to side to
distribute the toner.
NOTE: If after the cartridge is refilled and it starts to print gray smudges or smears
along the margin, the waste hopper could be full.
Toner Hopper
33
Standard Capacity Cartridges
HP- C4127A
Canon – EP52 (Standard yield)
Brother – TN9500 (Standard yield)
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug
 Toner Hole Making Tool
General Refilling Procedures:
Note: Follow these instructions if you are unsure if your cartridge is a standard yield
or high yield cartridge.
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes
before using. Turn the cartridge over. Position the copper bit on the cartridge in the spot
just right of the “waffle” design as indicated by the photograph and push gently until it
melts a hole in the cartridge. Remove the tool, place it back on its stand and unplug it.
If the small piece of plastic has fallen into the cartridge, it must be removed, as this can
damage your cartridge or cause print defects. If the piece remains in the tool, wait for
the tool to cool down and pry it out.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach
the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole
and insert it into the hole. If the toner stops flowing before the cartridge is full, simply
remove the toner, close the cap, turn the bottle upside down and tap it on a table. Once
the cartridge is full seal the hole with the plug.
Do not press down on the plug since the cartridge is resting on a table this can actually
damage the photo-optic drum. Instead hold one end of the cartridge up off the table
and twist the plug until it fully sealed. Now gently shake the cartridge side to side to
distribute the toner.
Create Refill Hole
34
High Capacity Cartridges
HP- C4127X
Canon – EP52 (high yield)
Brother – TN9500 (high yield)
Xerox 6R926
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug
 Toner Hole Making Tool
General Refilling Procedures:
Note: If you have the standard capacity cartridge, please follow the instructions for the
standard capacity cartridge.
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes
before using. Position the copper bit on the cartridge in the spot indicated by the photograph and push gently until it melts a hole in the cartridge. Remove the tool, place it
back on its stand and unplug it. If the small piece of plastic has fallen into the cartridge,
it must be removed, as this can damage your cartridge or cause print defects. If the
piece remains in the tool, wait for the tool to cool down and pry it out.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach
the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole
and insert it into the hole. If the toner stops flowing before the cartridge is full, simply
remove the toner, close the cap, turn the bottle upside down and tap it on a table. Once
the cartridge is full seal the hole with the plug.
Do not press down on the plug since the cartridge is resting on a table this can actually
damage the photo-optic drum. Instead hold one end of the cartridge up off the table
and twist the plug until it fully sealed. Now gently shake the cartridge side to side to
distribute the toner.
Create Refill Hole Here
35
HP – C7115A/X
Xerox – 6R932
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug
 Toner Hole Making Tool
General Refilling Procedures:
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes
before using. Position the copper bit on the cartridge in the spot indicated by the photograph and push gently until it melts a hole in the cartridge. Make sure to keep the
hole on the flat surface of the cartridge and not on the curved edge. Remove the tool,
place it back on its stand and unplug it. If the small piece of plastic has fallen into the
cartridge, it must be removed, as this can damage your cartridge or cause print defects.
If the piece remains in the tool, wait for the tool to cool down and pry it out.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach
the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole
and insert it into the hole. If the toner stops flowing before the cartridge is full, simply
remove the toner, close the cap, turn the bottle upside down and tap it on a table. Once
the cartridge is full seal the hole with the plug.
Do not press down on the plug since the cartridge is resting on a table this can actually
damage the photo-optic drum. Instead hold one end of the cartridge up off the table
and twist the plug until it fully sealed. Now gently shake the cartridge side to side to
distribute the toner.
Create Refill Hole Here
36
HP – C7115X
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug
 Toner Hole Making Tool
General Refilling Procedures:
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes
before using. Position the copper bit on the cartridge in the spot indicated by the photograph and push gently until it melts a hole in the cartridge. Make sure to keep the
hole on the flat surface of the cartridge and not on the curved edge. Remove the tool,
place it back on its stand and unplug it. If the small piece of plastic has fallen into the
cartridge, it must be removed, as this can damage your cartridge or cause print defects.
If the piece remains in the tool, wait for the tool to cool down and pry it out.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach
the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole
and insert it into the hole. If the toner stops flowing before the cartridge is full, simply
remove the toner, close the cap, turn the bottle upside down and tap it on a table. Once
the cartridge is full seal the hole with the plug.
Do not press down on the plug since the cartridge is resting on a table this can actually
damage the photo-optic drum. Instead hold one end of the cartridge up off the table
and twist the plug until it fully sealed. Now gently shake the cartridge side to side to
distribute the toner.
Create Refill Hole Here
37
HP – C8061X
Xerox – 6R933
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug
 Toner Hole Making Tool
General Refilling Procedures:
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes
before using. Position the copper bit on the cartridge in the spot indicated by the photograph and push gently until it melts a hole in the cartridge. Make sure to keep the
hole on the flat surface of the cartridge and not on the curved edge. Remove the tool,
place it back on its stand and unplug it. If the small piece of plastic has fallen into the
cartridge, it must be removed, as this can damage your cartridge or cause print defects.
If the piece remains in the tool, wait for the tool to cool down and pry it out.
Smart chip location
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach
the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole
and insert it into the hole. If the toner stops flowing before the cartridge is full, simply
remove the toner, close the cap, turn the bottle upside down and tap it on a table. Once
the cartridge is full seal the hole with the plug.
Do not press down on the plug since the cartridge is resting on a table this can actually
damage the photo-optic drum. Instead hold one end of the cartridge up off the table
and twist the plug until it fully sealed. Now gently shake the cartridge side to side to
distribute the toner.
To replace the chip, use a small flat head screw driver to gently pry the chip holder
from the cartridge. Once the holder has been removed, remove the chip in the holder,
and replace it with the new chip. Place the chip back into its original position, and
install the cartridge back into the printer. Your cartridge should now be ready for use.
Create Refill Hole Here
38
HP – Q2610A
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner (
 1 funnel cap
 1 hole plug
 Toner Hole Making Tool
General Refilling Procedures:
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes
before using. Position the copper bit on the cartridge in the spot indicated by the photograph and push gently until it melts a hole in the cartridge. Remove the tool, place it
back on its stand and unplug it. If the small piece of plastic has fallen into the cartridge,
it must be removed, as this can damage your cartridge or cause print defects. If the
piece remains in the tool, wait for the tool to cool down and pry it out.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach
the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole
and insert it into the hole. If the toner stops flowing before the cartridge is full, simply
remove the toner, close the cap, turn the bottle upside down and tap it on a table. Once
the cartridge is full seal the hole with the plug.
Do not press down on the plug since the cartridge is resting on a table this can actually
damage the photo-optic drum. Instead hold one end of the cartridge up off the table
and twist the plug until it fully sealed. Now gently shake the cartridge side to side to
distribute the toner.
Create Refill Hole Here
NOTE: If after the cartridge is refilled and it starts to print gray smudges or smears
along the margin, the waste hopper could be full. Please refer to the supplemental instructions (page 2) for emptying the waste hopper.
39
HP Q2612A/X
CANON 104
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug
 Toner Hole Making Tool
General Refilling Procedures:
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes
before using.
Turn the cartridge so that the handle is facing up. Position the copper bit on the cartridge in the spot indicated by the photograph and push gently until it melts a hole in the
cartridge. Remove the tool, place it back on its stand and unplug it. If the small piece
of plastic has fallen into the cartridge, it must be removed, as this can damage your
cartridge or cause print defects. If the piece remains in the tool, wait for the tool to cool
down and pry it out.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach
the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole
and insert it into the hole. If the toner stops flowing before the cartridge is full, simply
remove the toner, close the cap, turn the bottle upside down and tap it on a table. Once
the cartridge is full seal the hole with the plug.
Do not press down on the plug since the cartridge is resting on a table this can actually
damage the photo-optic drum. Instead hold one end of the cartridge up off the table
and twist the plug until it fully sealed. Now gently shake the cartridge side to side to
distribute the toner.
NOTE: If after the cartridge is refilled and it starts to print gray smudges or smears
along the margin, the waste hopper could be full. Please refer to the supplemental instructions (page 2) for emptying the waste hopper.
Refill Hole
Waste Hopper
Waste Hopper Instructions
Turn the cartridge the way it would be inserted into the printer. Using the hole making
tool, position the copper bit on the cartridge in the spot indicated by the photograph and
push gently until it melts a hole in the cartridge. Once the hole has been made, turn the
cartridge over so that the hole is facing the newspaper. Gently rock the cartridge back and
forth allowing the toner to fall onto the newspaper. Do this repeatedly to remove as much
waste toner as possible. Don’t worry about getting all of the toner out. Now clean around
hole with a soft dry cloth. Use duct tape to seal the hole.
40
HP – Q2613A / X
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug
 Toner Hole Making Tool
General Refilling Procedures:
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes
before using. Position the copper bit on the cartridge in the spot indicated by the photograph and push gently until it melts a hole in the cartridge. Remove the tool, place it
back on its stand and unplug it. If the small piece of plastic has fallen into the cartridge,
it must be removed, as this can damage your cartridge or cause print defects. If the
piece remains in the tool, wait for the tool to cool down and pry it out.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach
the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole
and insert it into the hole. If the toner stops flowing before the cartridge is full, simply
remove the toner, close the cap, turn the bottle upside down and tap it on a table. Once
the cartridge is full seal the hole with the plug.
Do not press down on the plug since the cartridge is resting on a table this can actually
damage the photo-optic drum. Instead hold one end of the cartridge up off the table
and twist the plug until it fully sealed. Now gently shake the cartridge side to side to
distribute the toner.
Create Refill Hole Here
41
HP – Q2624A
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug
 Toner Hole Making Tool
General Refilling Procedures:
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes
before using. Position the copper bit on the cartridge in the spot indicated by the photograph and push gently until it melts a hole in the cartridge. Make sure to keep the
hole on the flat surface of the cartridge and not on the curved edge. Remove the tool,
place it back on its stand and unplug it. If the small piece of plastic has fallen into the
cartridge, it must be removed, as this can damage your cartridge or cause print defects.
If the piece remains in the tool, wait for the tool to cool down and pry it out.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach
the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole
and insert it into the hole. If the toner stops flowing before the cartridge is full, simply
remove the toner, close the cap, turn the bottle upside down and tap it on a table. Once
the cartridge is full seal the hole with the plug.
Do not press down on the plug since the cartridge is resting on a table this can actually
damage the photo-optic drum. Instead hold one end of the cartridge up off the table
and twist the plug until it fully sealed. Now gently shake the cartridge side to side to
distribute the toner.
Create Refill Hole Here
NOTE: If after the cartridge is refilled and it starts to print gray smudges or smears
along the margin, the waste hopper could be full. Please refer to the supplemental instructions (page 2) for emptying the waste hopper.
42
HP P3015
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug (duct tape or electrical can be used as substitute)
 Toner Hole Making Tool
General Refilling Procedures:
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes
before using. Position the copper bit on the cartridge in the spot indicated by the photograph and push gently until it melts a hole in the cartridge. Remove the tool, place it
back on its stand and unplug it. If the small piece of plastic has fallen into the cartridge,
it must be removed, as this can damage your cartridge or cause print defects. If the
piece remains in the tool, wait for the tool to cool down and pry it out.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach
the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole
and insert it into the hole. If the toner stops flowing before the cartridge is full, simply
remove the toner, close the cap, turn the bottle upside down and tap it on a table. Once
the cartridge is full seal the hole with the plug, duct tape, or electrical tape.
Do not press down on the plug since the cartridge is resting on a table this can actually
damage the photo-optic drum. Instead hold one end of the cartridge up off the table
and twist the plug until it fully sealed. Now gently shake the cartridge side to side to
distribute the toner.
Create Refill Hole Here
When replacing the chip, clip both ends
(circled in red in the picture to the right)
to help remove it from the slot. You may
use a small amount of hot glue near the
top ends to hold the new chip in place.
43
HP CC364
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 Phillips screwdriver and flat head screw driver ­
 Needle nose pliers
Note: Please read carefully before refilling cartridge.
General Refilling Procedures:
Using the screw driver, remove the screws on the side of the cartridge so that
the sealing plug can be revealed (Picture A.). Once you have located the sealing plug, use the flat head screw driver to gently loosen the sealing plug(Picture
B..). With the needle nose pliers, gently, but forcefully pull the plug completely
off the cartridge. If the plug happens to bent or crack, you may use electrical
tape or duct tape to securely seal the cracks or bents once you have replaced the
plug at the end of the refill process. A.
B..
Empty any toner left inside the cartridge (mixing two different brands of toner
could result in bad printing, and unpredictable results).
Before opening the bottle of toner, turn it upside down and tap it on a table to
loosen the toner and allow it to flow freely. Remove the cap and pull the seal off
the bottle. Attach the funnel cap making to sure it is on tightly. Tilt the cartridge
at a 45 degree angle and then the funnel cap toward the filling hole and insert
it into the hole. If the toner stops flowing before the cartridge is full, simply
remove the toner, close the cap, turn the bottle upside down and tap it on a
table. Once you are done refilling this cartridge, place the sealing plug back in
its place and use duct tape or electrical tape to seal up any necessary cracks on
the plug. C.
Replace the Smart Chip on the cartridge before placing it back into the printer.
The chip may need to be pried from its location gently. Once the chip has been
replaced, insert the cartridge into the printer and run a few test pages.
44
HP – Q5949A
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug
 Toner Hole Making Tool
General Refilling Procedures:
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes
before using. Position the copper bit on the cartridge in the spot indicated by the photograph and push gently until it melts a hole in the cartridge. Remove the tool, place it
back on its stand and unplug it. If the small piece of plastic has fallen into the cartridge,
it must be removed, as this can damage your cartridge or cause print defects. If the
piece remains in the tool, wait for the tool to cool down and pry it out.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach
the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole
and insert it into the hole. If the toner stops flowing before the cartridge is full, simply
remove the toner, close the cap, turn the bottle upside down and tap it on a table. Once
the cartridge is full seal the hole with the plug.
Do not press down on the plug since the cartridge is resting on a table this can actually
damage the photo-optic drum. Instead hold one end of the cartridge up off the table
and twist the plug until it fully sealed. Now gently shake the cartridge side to side to
distribute the toner.
Create Toner Hopper Hole
45
HP – 92291A
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug
 Toner Hole Making Tool
Create Toner Hole Here
General Refilling Procedures:
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes
before using. Position the copper bit on the cartridge in the spot indicated by the photograph and push gently until it melts a hole in the cartridge. Make sure to keep the
hole on the flat surface of the cartridge and not on the curved edge. Remove the tool,
place it back on its stand and unplug it. If the small piece of plastic has fallen into the
cartridge, it must be removed, as this can damage your cartridge or cause print defects.
If the piece remains in the tool, wait for the tool to cool down and pry it out.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach
the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole
and insert it into the hole. If the toner stops flowing before the cartridge is full, simply
remove the toner, close the cap, turn the bottle upside down and tap it on a table. Once
the cartridge is full seal the hole with the plug.
Do not press down on the plug since the cartridge is resting on a table this can actually
damage the photo-optic drum. Instead hold one end of the cartridge up off the table
and twist the plug until it fully sealed. Now gently shake the cartridge side to side to
distribute the toner.
NOTE: If after the cartridge is refilled and it starts to print gray smudges or smears
along the margin, the waste hopper could be full. Please refer to the supplemental instructions (page 2) for emptying the waste hopper.
46
HP – Q1338A / Q1339A
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug (electrical or duct tape will do as well)
 Toner Hole Making Tool
General Refilling Procedures:
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes before using.
Position the copper bit on the cartridge in the spot indicated in photograph A and push gently until
it melts a hole in the cartridge. Make sure to keep the hole on the flat surface of the cartridge and not
on the curved edge. Remove the tool, place it back on its stand and unplug it. If the small piece of
plastic has fallen into the cartridge, it must be removed, as this can damage your cartridge or cause
print defects. If the piece remains in the tool, wait for the tool to cool down and pry it out.
Create Refill hole here
IMPORTANT: You must dispose of any original toner in the cartridge as much as possible before
refilling. Dispose of toner properly into a trash can, or use a vacuum with a hose for best results
(if possible).
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the toner and
allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole and insert it into the hole. If the
toner stops flowing before the cartridge is full, simply remove the toner, close the cap, turn the bottle
upside down and tap it on a table. Once the cartridge is full seal the hole with the plug.
Do not press down on the plug since the cartridge is resting on a table this can actually damage the
photo-optic drum. Instead hold one end of the cartridge up off the table and twist the plug until it
fully sealed. Now gently shake the cartridge side to side to distribute the toner.
47
Xerox - 6R929/6R0906
HP – C4127AX/C3909A/C4182AX
Minolta – 171046601/171046001
Lexmark – 1382140
IBM – 63H5721
Canon – EPW/EP72
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug
 Toner Hole Making Tool
General Refilling Procedures:
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes
before using. Turn the cartridge up in its left side. Position the copper bit on the cartridge in the spot indicated by the photograph and push gently until it melts a hole in
the cartridge. Make sure to keep the hole on the flat surface of the cartridge and not on
the curved edge. Remove the tool, place it back on its stand and unplug it. If the small
piece of plastic has fallen into the cartridge, it must be removed, as this can damage
your cartridge or cause print defects. If the piece remains in the tool, wait for the tool
to cool down and pry it out.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach
the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole
and insert it into the hole. If the toner stops flowing before the cartridge is full, simply
remove the toner, close the cap, turn the bottle upside down and tap it on a table. Once
the cartridge is full seal the hole with the plug.
Do not press down on the plug since the cartridge is resting on a table this can actually
damage the photo-optic drum. Instead hold one end of the cartridge up off the table
and twist the plug until it fully sealed. Now gently shake the cartridge side to side to
distribute the toner.
Make
Hole
48
HP - C3900A
Canon – EPB
Xerox - 6R907
Minolta- 1710081001
Lexmark - 140100A
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug
 Toner Hole Making Tool
General Refilling Procedures:
Make
Hole
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes
before using. Position the copper bit on the cartridge in the spot indicated by the photograph and push gently until it melts a hole in the cartridge. Remove the tool, place it
back on its stand and unplug it. If the small piece of plastic has fallen into the cartridge,
it must be removed, as this can damage your cartridge or cause print defects. If the
piece remains in the tool, wait for the tool to cool down and pry it out.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach
the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole
and insert it into the hole. If the toner stops flowing before the cartridge is full, simply
remove the toner, close the cap, turn the bottle upside down and tap it on a table. Once
the cartridge is full seal the hole with the plug.
We do NOT recommend using the plug provided in the kit to seal the filling hole. Instead use duct tape. There is an auger inside the which needs to rotate freely in order
to distribute the toner evenly. Now gently shake the cartridge side to side to distribute
the toner.
49
Pitney Bowes - 8060
HP- 92275A
DEC - LN07XAA
Canon - FX1/EPL
Apple - M0089
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug
 Toner Hole Making Tool
General Refilling Procedures:
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes
before using. Position the copper bit on the cartridge in the spot indicated by the photograph and push gently until it melts a hole in the cartridge. It is critical that the hole
is butting up against the horizontal edge of the hopper.
Remove the tool, place it back on its stand and unplug it. If the small piece of plastic
has fallen into the cartridge, it must be removed, as this can damage your cartridge or
cause print defects. If the piece remains in the tool, wait for the tool to cool down and
pry it out.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach
the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole
and insert it into the hole. If the toner stops flowing before the cartridge is full, simply
remove the toner, close the cap, turn the bottle upside down and tap it on a table. Once
the cartridge is full seal the hole with the plug.
We do NOT recommend using the plug provided in the kit to seal the filling hole. Instead use duct tape. There is an auger inside the which needs to rotate freely in order
to distribute the toner evenly. Now gently shake the cartridge side to side to distribute
the toner.
Make
Hole
50
Ricoh - 339302
Minolta - 17030190000
Lexmark - 140195AX
HP - 92295AX
Canon – XS/EPS
Apple-M6002
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug
 Toner Hole Making Tool
General Refilling Procedures:
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes
before using. Position the copper bit on the cartridge in the spot indicated by the photograph and push gently until it melts a hole in the cartridge. Please note that you will also
be putting a hole not only in the cover but the internal cover as well. Remove the tool,
place it back on its stand and unplug it. If the small piece of plastic has fallen into the
cartridge, it must be removed, as this can damage your cartridge or cause print defects.
If the piece remains in the tool, wait for the tool to cool down and pry it out.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach
the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole
and insert it into the hole. If the toner stops flowing before the cartridge is full, simply
remove the toner, close the cap, turn the bottle upside down and tap it on a table. Once
the cartridge is full seal the hole with the plug.
Do not press down on the plug since the cartridge is resting on a table this can actually
damage the photo-optic drum. Instead hold one end of the cartridge up off the table
and twist the plug until it fully sealed. Now gently shake the cartridge side to side to
distribute the toner.
Create Toner Hopper Hole
51
Minolta -17030210000
HP - 92285A
Canon – EPC/A20
Apple - M0180
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug
 Toner Hole Making Tool
General Refilling Procedures:
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes
before using. Use a Flat head screwdriver to remove the cardboard cover over the toner
hopper. Position the copper bit on the cartridge in the spot indicated by the photograph
and push gently until it melts a hole in the cartridge. Make sure to keep the hole on the
flat surface of the cartridge and not on the curved edge. Remove the tool, place it back
on its stand and unplug it. If the small piece of plastic has fallen into the cartridge, it
must be removed, as this can damage your cartridge or cause print defects. If the piece
remains in the tool, wait for the tool to cool down and pry it out.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach
the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole
and insert it into the hole. If the toner stops flowing before the cartridge is full, simply
remove the toner, close the cap, turn the bottle upside down and tap it on a table. Once
the cartridge is full seal the hole with the plug.
Do not press down on the plug since the cartridge is resting on a table this can actually
damage the photo-optic drum. Instead hold one end of the cartridge up off the table
and twist the plug until it fully sealed. Now gently shake the cartridge side to side to
distribute the toner.
Create Toner Hopper Hole
52
HP – C8061A
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug
 Toner Hole Making Tool
General Refilling Procedures:
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes
before using. Position the copper bit on the cartridge in the spot indicated by the photograph and push gently until it melts a hole in the cartridge. Make sure to keep the
hole on the flat surface of the cartridge and not on the curved edge. Remove the tool,
place it back on its stand and unplug it. If the small piece of plastic has fallen into the
cartridge, it must be removed, as this can damage your cartridge or cause print defects.
If the piece remains in the tool, wait for the tool to cool down and pry it out.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach
the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole
and insert it into the hole. If the toner stops flowing before the cartridge is full, simply
remove the toner, close the cap, turn the bottle upside down and tap it on a table. Once
the cartridge is full seal the hole with the plug.
Do not press down on the plug since the cartridge is resting on a table this can actually
damage the photo-optic drum. Instead hold one end of the cartridge up off the table
and twist the plug until it fully sealed. Now gently shake the cartridge side to side to
distribute the toner.
Make
Hole
53
HP 1500 / HP 2500 / HP 2550 / HP 2800 / HP 2840 / HP 2850
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 Phillips screwdriver and flat head screw driver ­
 Needle nose pliers
A.
B.
C.
D.
Note: Please read carefully before refilling cartridge.
General Refilling Procedures:
Using the screw driver, remove the screws on the side of the cartridge
so that the sealing plug can be revealed (Picture A.). Once you have located the sealing plug, use the flat head screw driver to gently loosen the
sealing plug(Picture B..). With the needle nose pliers, gently, but forcefully pull the plug completely off the cartridge. If the plug happens to
bent or crack, you may use electrical tape or duct tape to securely seal
the cracks or bents once you have replaced the plug at the end of the
refill process. Empty any toner left inside the cartridge (mixing two different brands
of toner could result in bad printing, and unpredictable results).
Before opening the bottle of toner, turn it upside down and tap it on a
table to loosen the toner and allow it to flow freely. Remove the cap
and pull the seal off the bottle. Attach the funnel cap making to sure it
is on tightly. Tilt the cartridge at a 45 degree angle and then the funnel
cap toward the filling hole and insert it into the hole. If the toner stops
flowing before the cartridge is full, simply remove the toner, close the
cap, turn the bottle upside down and tap it on a table. Once you are done
refilling this cartridge, place the sealing plug back in its place and use
duct tape or electrical tape to seal up any necessary cracks on the plug. Replace the Smart Chip on the cartridge before placing it back into the
printer. The chip may need to be pried from its location gently. Once
the chip has been replaced, insert the cartridge into the printer and run
a few test pages.
54
HP -92274A
Canon - FX2/EPP
Apple - M2045GA
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug
 Toner Hole Making Tool
General Refilling Procedures:
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes
before using. Position the copper bit on the cartridge in the spot indicated by the photograph and push gently until it melts a hole in the cartridge. Make sure to keep the
hole on the flat surface of the cartridge and not on the curved edge. Remove the tool,
place it back on its stand and unplug it. If the small piece of plastic has fallen into the
cartridge, it must be removed, as this can damage your cartridge or cause print defects.
If the piece remains in the tool, wait for the tool to cool down and pry it out.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach
the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole
and insert it into the hole. If the toner stops flowing before the cartridge is full, simply
remove the toner, close the cap, turn the bottle upside down and tap it on a table. Once
the cartridge is full seal the hole with the plug.
Do not press down on the plug since the cartridge is resting on a table this can actually
damage the photo-optic drum. Instead hold one end of the cartridge up off the table
and twist the plug until it fully sealed. Now gently shake the cartridge side to side to
distribute the toner.
Create Refill Hole Here
55
HP 1600/2600 Color Laserjet REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug
 Toner Hole Making Tool
General Refilling Procedures: The first step in refilling your color laserjet HP 2600 cartridges is
to EMPTY THE WASTE HOPPER. This is an essential step because waste toner has accumulated in the hopper (which is like a waste collection space). You can empty the waste hopper
by using the hole making tool to make a hole at the location shown in the diagram. The tool
needs to be plugged in to an electrical outlet, wait 1-3 minutes for the tool to heat up (be careful - it gets HOT) and then gently push the tip of the tool against the cartridge in the location
shown until it makes a nice round hole. You need to remove the round plastic piece that is
burnt out by the tool. Now slowly turn the cartridge upside down over a trash collection bag
so that the waste toner can empty out. When empty, you can seal this hole using electrical tape.
Make a 2nd hole in the cartridge at the location shown in this diagram. Make sure you remove
the round plastic piece that you burn out. IMPORTANT: Just like with the waste hopper, you
need to EMPTY OUT any remaining original toner from the cartridge. Our toner may not
work as well if it is mixed with the original toner. If there is slight mixing that is OK, just as
long as most of the original toner is gone.
Attach the pouring spout to the toner bottle and fill the cartridge. Seal the filling hole again
with electrical tape. IMPORTANT: Do NOT try sealing the hole with a plug as there is a blade
on the inside of the cartridge that rotates and needs to be able to rotate almost flush with the
cartridge shell, so nothing should protrude into the cartridge.
The chip needs to be replaced. This is a lockout chip, which means that unless you replace
the chip the printer will not recognize the refilled cartridge (it will remember it as empty and
prevent you from printing). In order to remove the original chip, you need to make 2 small
cuts in the plastic at the 2 points on top of the chip that (see diagram). This will allow the chip
to be pushed up and out by using a thin flat object such as a flat screwdriver.
Replace the old chip with a new replacement chip, and add a touch of glue to the top tips of the
chip so that it sits firmly in place against the cartridge.
56
HP 3500 / 3800 / 4500 / 4600 / 5500
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug
 Toner Hole Making Tool
HP 3500
General Refilling Procedures:
1. Choose a safe surface, such as a work bench, and place the hole making tool to rest on
its stand.
2. Plug the tool into a standard wall power outlet and wait for the tool to heat up. Be extremely careful, the tool gets VERY HOT very quickly and can burn you
3. After about 3-4 minutes, the tool is ready for use.
4. Using the hole making tool, CAREFULLY burn a hole into the cartridge in the area
shown by the red circle BE VERY CAUTIOUS not to burn your self as the tool remains
very HOT (see hole position in HP 3500, 4500, 4600).
NOTE: Making a hole in the cartridge leaves you with the burnt out round piece of plastic. If this falls in to the cartridge, you need to remove it by turning the cartridge upside
down.
5. EMPTY OUT OLD TONER COMPLETELY.
6. Now you can fill the cartridge with toner by pouring it in, using the toner bottle and
nozzle cap so as to avoid spillage.
7. After the cartridge is filled, you need to seal the hole using a plastic plug for the 4500 or
duct tape for the 3500 and 4600, making sure that you have a tight seal.
8. Make sure that the transparent sensor (shown by the blue circle) is completely clean. If
it is not, the printer may not recognize the cartridge.
HP 4500
HP 4600
HP 3500 / 4500 / 4600 / 5500
CHIP REPLACEMENT INSTRUCTIONS
1. Using a soft cloth, wipe the
area under the chip clean.
2. Glue / Stick your Replacement chip in the area indicated.
57
HP 8500
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug
 Toner Hole Making Tool
General Refilling Procedures:
1. Choose a safe surface, such as a work bench, and place hole making
tool to rest on its stand.
2. Plug the tool into a standard wall power outlet and wait for the tool to
heat up (be extremely careful, the tool gets VERY HOT very quickly
and can burn you.)
3. Using the hole making tool, CAREFULLY burn a hole into the cartridge in the area shown by the arrow. BE VERY CAREFUL not to burn
yourself - the tool remains extremely HOT.
NOTE: Marking a hole in the cartridge leaves you with the burnt out
round piece of plastic. If this falls into the cartridge, you need to remove it by turning the cartridge upside down.
4. Now you can fill the cartridge with toner by pouring it in, using the
toner bottle and nozzle cap so as to avoid spillage.
5. After the cartridge is filled, you need to seal the hole using a plastic
plug.
58
HP 8500 Drum Chip Replacement
REQUIRED
 Screwdriver
 Smart Chip
General Procedures:
1. To replace the chip on the HP 8500 Drum, simply remove one of the
end caps of the cartridge. The picture on the right shows 4 screws
(circled in red) that must be removed in order to fully remove the end
cap that the chip is located on.
Chip Location
2. Once you have successfully removed the end cap, you will need to
remove the chip compartment. The chip compartment is held down by
2 screws. Remove these screws to free the compartment.
3. Once you have removed the chip compartment, the backside of the
compartment should look similar to the picture above. As you can see,
the chip is located at the center of this compartment. Using a thin Flat
head screwdriver, loosen the chip, then completely remove it. You
may now replace it with the Uni-kit chip you received and reassemble
everything by reversing the steps. Remove Screws
Chip
59
HP 8500 Drum Replacement
2.
1.
Remove the 4 screws from one end cap
as shown above. Do not remove the end
cap at this time.
3.
Remove the 4 screws from one end cap
as shown above. Do not remove the end
cap yet.
6.
5.
4.
Carefully remove the second end cap
from the cartridge. We recommend taping the gears at this point as well. (OPC
may come loose, be sure to hold on to it).
Remove the first end cap from step 1. Notice there
are only 3 gears here. We recommend taping them
into place so that they do not fall out of the cartridge while changing the drum.
Holding the cartridge in the upright
position, remove the OPC axle bearing
and set it aside for now.
Remove the OPC, by lifting the end of
the drum that does not have the axle
protruding from the end-cap. Replace
the drum.
60
HP Color Laserjet 9500 / Canon ImageRunner 3200
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug
 Toner Hole Making Tool
General Refilling Procedures:
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full
minutes before using. Position the copper bit on the cartridge in the spot
indicated by the photograph and push gently until it melts a hole in the
cartridge. Remove the tool, place it back on its stand and unplug it. If the
small piece of plastic has fallen into the cartridge, it must be removed, as
this can damage your cartridge or cause print defects. If the piece remains
in the tool, wait for the tool to cool down and pry it out.
Before opening the bottle of toner, turn it upside down and tap it on a table
to loosen the toner and allow it to flow freely. Remove the cap and pull
the seal off the bottle. Attach the funnel cap making to sure it is on tightly.
Tilt the funnel cap toward the filling hole and insert it into the hole. If the
toner stops flowing before the cartridge is full, simply remove the toner,
close the cap, turn the bottle upside down and tap it on a table. Once the
cartridge is full seal the hole with the plug. Now gently shake the cartridge side to side to distribute the toner.
Refill hole
CHIP REMOVAL & INSTALLATION
1. Using a small flat blade screwdriver, carefully pry the chip forward by inserting the
blade in the notch and remove the chip.
2. Use your fingers to peel away any remaining adhesive residue to ensure a clean surface.
Use a dry, lint-free cloth and 91%-99% isopropyl alcohol to clean any residual adhesive
from the mounting surface
3. Peel off the adhesive backing from a new
chip and place the chip on the cartridge, making the angled area on the chip is aligned with
the angled area on the cartridge .
61
HP 7553A/7553X
REQUIRED FOR A SUCCESSFUL REFILL:
C7553X
Top View
 Toner
 1 funnel cap
 Duct Tape (Optional)
 Toner Hole Making Tool
 Requires replacement chip
General Refilling Procedures:
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3
full minutes before using. Position the copper bit on the cartridge in the
spot indicated in photograph A and push gently until it melts a hole in the
cartridge. Make sure to keep the hole on the flat surface of the cartridge
and not on the curved edge. Remove the tool, place it back on its stand and
unplug it. If the small piece of plastic has fallen into the cartridge, it must
be removed, as this can damage your cartridge or cause print defects. If the
piece remains in the tool, wait for the tool to cool down and pry it out.
Before opening the bottle of toner, turn it upside down and tap it on a table
to loosen the toner and allow it to flow freely. Remove the cap and pull the
seal off the bottle. Attach the funnel cap making to sure it is on tightly. Tilt
the funnel cap toward the filling hole and insert it into the hole. If the toner
stops flowing before the cartridge is full, simply remove the toner, close the
cap, turn the bottle upside down and tap it on a table. Once the cartridge is
full, clean any excess toner around the hole and seal it with duct tape.
Create Refilling
hole here
C7553A
Top View
Create Refilling
hole here
Bottom View
Now gently shake the cartridge side to side to distribute the toner.
62
HP 7551A/7551X
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug
 Toner Hole Making Tool
 Requires replacement chip
General Refilling Procedures:
A.
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes before using. Position the copper bit on the cartridge in the spot indicated in photograph A and push gently until it melts a hole in the cartridge. Make sure to keep the hole on the
flat surface of the cartridge and not on the curved edge. Remove the tool, place it back
on its stand and unplug it. If the small piece of plastic has fallen into the cartridge, it
must be removed, as this can damage your cartridge or cause print defects. If the piece
remains in the tool, wait for the tool to cool down and pry it out.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach
the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole
and insert it into the hole. If the toner stops flowing before the cartridge is full, simply
remove the toner, close the cap, turn the bottle upside down and tap it on a table. Once
the cartridge is full seal the hole with the plug.
Do not press down on the plug since the cartridge is resting on a table this can actually
damage the photo-optic drum. Instead hold one end of the cartridge up off the table
and twist the plug until it fully sealed. Now gently shake the cartridge side to side to
distribute the toner.
Create hole for
refill here
63
HP 3600/3800/4700
REQUIRED FOR A SUCCESSFUL REFILL:
HP 3600/3800
 Toner
 Plug or duct tape (duct tape recommended)
 1 hole making tool
Note: Please read carefully before refilling cartridge.
General Refilling Procedures:
Remove old chip
Make sure you lay the cartridge down so that it looks like the illustrations to
the right. Plug in your hole making tool for 5 min., so that it may warm up and
be ready for use. Please be very careful with this tool, it can get very hot and
cause serious burns. Once your hole making tool is ready for use, make a hole
on the cartridge as shown in the illustrations to the right (The white circles on
each illustration show where the hole should be created).
Once the hole has been created, empty any toner left inside the cartridge (mixing two different brands of toners could result in bad printing, or rare discoloration in your prints).
Before opening the bottle of toner, turn it upside down and tap it on a table to
loosen the toner and allow it to flow freely. Remove the cap and pull the seal
off the bottle. Attach the funnel cap making to sure it is on tightly. Tilt the
cartridge at a 45 degree angle and then the funnel cap toward the filling hole
and insert it into the hole. If the toner stops flowing before the cartridge is full,
simply remove the toner, close the cap, turn the bottle upside down and tap it
on a table. Once you are done refilling this cartridge, use duct tape or electrical
tape to seal up the hole by taping over it. HP 4700
Install new chip
Replace the chip(s) on each cartridge that has been refilled. A small modification may need to be made to the top melted sides that hold the chip in place. You may cut those edges off to release the chip from its holder and slide the
64
HP C4129X
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug (Optional - Electrical Tape/Duct Tape)
 Toner Hole Making Tool
Top
General Refilling Procedures:
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes before using. Position the copper bit on the cartridge in the spot indicated in photograph A and push gently until it melts a hole in the cartridge. Make sure to keep the hole on the
flat surface of the cartridge and not on the curved edge. Remove the tool, place it back
on its stand and unplug it. If the small piece of plastic has fallen into the cartridge, it
must be removed, as this can damage your cartridge or cause print defects. If the piece
remains in the tool, wait for the tool to cool down and pry it out.
IMPORTANT: You must dispose of any original toner in the cartridge as much as
possible before refilling. Dispose of toner properly into a trash can, or use a vacuum
with a hose for best results (if possible).
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach
the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole
and insert it into the hole. If the toner stops flowing before the cartridge is full, simply
remove the toner, close the cap, turn the bottle upside down and tap it on a table. Once
the cartridge is full seal the hole with the plug.
Do not press down on the plug since the cartridge is resting on a table this can actually
damage the photo-optic drum. Instead hold one end of the cartridge up off the table
and twist the plug until it fully sealed. Now gently shake the cartridge side to side to
distribute the toner.
Bottom
Toner Hopper
(Fill here)
65
HP 8543X
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug
 Toner Hole Making Tool
 Flat Head Screw Driver
General Refilling Procedures:
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes before using. Position the copper bit on the cartridge in the spot indicated in photograph A and push
gently until it melts a hole in the cartridge. Make sure to keep the hole on the flat surface of the
cartridge and not on the curved edge. Remove the tool, place it back on its stand and unplug it.
If the small piece of plastic has fallen into the cartridge, it must be removed, as this can damage
your cartridge or cause print defects. If the piece remains in the tool, wait for the tool to cool
down and pry it out.
Refill Hole
A.
IMPORTANT: You must dispose of any original toner in the cartridge as much as possible
before refilling. Dispose of toner properly into a trash can, or use a vacuum with a hose for
best results (if possible).
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the toner
and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach the funnel
cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole and insert it into
the hole. If the toner stops flowing before the cartridge is full, simply remove the toner, close
the cap, turn the bottle upside down and tap it on a table. Once the cartridge is full seal the
hole with the plug or electrical tape (duct tape will work fine as well). Now gently shake the
cartridge side to side to distribute the toner.
With a flat head screw driver, gently pry the OEM chip from its holding. Replace it with the
new chip. Your cartridge is now ready for use. Chip
66
HP C3909A
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug (Optional - Electrical Tape/Duct Tape)
 Toner Hole Making Tool
General Refilling Procedures:
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes before using. Position the copper bit on the cartridge in the spot indicated in photograph A and push gently until it melts a hole in the cartridge. Make sure to keep the hole on the
flat surface of the cartridge and not on the curved edge. Remove the tool, place it back
on its stand and unplug it. If the small piece of plastic has fallen into the cartridge, it
must be removed, as this can damage your cartridge or cause print defects. If the piece
remains in the tool, wait for the tool to cool down and pry it out.
IMPORTANT: You must dispose of any original toner in the cartridge as much as
possible before refilling. Dispose of toner properly into a trash can, or use a vacuum
with a hose for best results (if possible). Do not overfill the cartridge by pouring the
entire toner powder into the cartridge. Use half the bottle now, and the rest at a later
time. Overfilling can and will damage a cartridge.
Create Refill
hole here
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach
the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole
and insert it into the hole. If the toner stops flowing before the cartridge is full, simply
remove the toner, close the cap, turn the bottle upside down and tap it on a table. Once
the cartridge is full seal the hole with the plug.
Do not press down on the plug since the cartridge is resting on a table this can actually
damage the photo-optic drum. Instead hold one end of the cartridge up off the table
and twist the plug until it fully sealed. Now gently shake the cartridge side to side to
distribute the toner.
67
HP CB435A
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug (Optional - Electrical Tape/Duct Tape)
 Toner Hole Making Tool
General Refilling Procedures:
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes before using. Position the copper bit on the cartridge in the spot indicated in photograph A and push gently until it melts a hole in the cartridge. Make sure to keep the hole on the
flat surface of the cartridge and not on the curved edge. Remove the tool, place it back
on its stand and unplug it. If the small piece of plastic has fallen into the cartridge, it
must be removed, as this can damage your cartridge or cause print defects. If the piece
remains in the tool, wait for the tool to cool down and pry it out.
Create Refill Hole Here
IMPORTANT: You must dispose of any original toner in the cartridge as much as
possible before refilling. Dispose of toner properly into a trash can, or use a vacuum
with a hose for best results (if possible).
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach
the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole
and insert it into the hole. If the toner stops flowing before the cartridge is full, simply
remove the toner, close the cap, turn the bottle upside down and tap it on a table. Once
the cartridge is full seal the hole with the plug.
Do not press down on the plug since the cartridge is resting on a table this can actually
damage the photo-optic drum. Instead hold one end of the cartridge up off the table
and twist the plug until it fully sealed. Now gently shake the cartridge side to side to
distribute the toner.
68
HP CE285A
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug (Optional - Electrical Tape/Duct Tape)
 Toner Hole Making Tool
General Refilling Procedures:
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes
before using. Position the copper bit on the cartridge in the spot indicated in photograph A and push gently until it melts a hole in the cartridge. Make sure to keep
the hole on the flat surface of the cartridge and not on the curved edge. Remove
the tool, place it back on its stand and unplug it. If the small piece of plastic has
fallen into the cartridge, it must be removed, as this can damage your cartridge or
cause print defects. If the piece remains in the tool, wait for the tool to cool down
and pry it out.
IMPORTANT: You must dispose of any original toner in the cartridge as much
as possible before refilling. Dispose of toner properly into a trash can, or use a
vacuum with a hose for best results (if possible).
Before opening the bottle of toner, turn it upside down and tap it on a table to
loosen the toner and allow it to flow freely. Remove the cap and pull the seal off
the bottle. Attach the funnel cap making to sure it is on tightly. Tilt the funnel cap
toward the filling hole and insert it into the hole. If the toner stops flowing before
the cartridge is full, simply remove the toner, close the cap, turn the bottle upside
down and tap it on a table. Once the cartridge is full seal the hole with the plug.
Do not press down on the plug since the cartridge is resting on a table this can actually damage the photo-optic drum. Instead hold one end of the cartridge up off
the table and twist the plug until it fully sealed. Now gently shake the cartridge
side to side to distribute the toner.
Create Refill Hole Here
Removing the Chip:
To remove the chip from its compartment,
you must first clip the two edges circled in
red to the right. Once clipped, slide the chip
out of its compartment and replace it with a
new one.
You may use hot glue to seal the edges and
secure the chip. Be sure not to get any glue
on the contacts.
69
HP 5942
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug (Optional - Electrical Tape/Duct Tape)
 Toner Hole Making Tool
General Refilling Procedures:
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes before using. Position the copper bit on the cartridge in the spot indicated in photograph A and push gently until it melts a hole in the cartridge. Make sure to keep the hole on the
flat surface of the cartridge and not on the curved edge. Remove the tool, place it back
on its stand and unplug it. If the small piece of plastic has fallen into the cartridge, it
must be removed, as this can damage your cartridge or cause print defects. If the piece
remains in the tool, wait for the tool to cool down and pry it out.
IMPORTANT: You must dispose of any original toner in the cartridge as much as
possible before refilling. Dispose of toner properly into a trash can . Do not overfill
the cartridge by pouring the entire toner powder into the cartridge. Use half the
bottle now, and the rest at a later time. Overfilling can and will damage a cartridge.
Create Refill Hole Here
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach
the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole
and insert it into the hole. If the toner stops flowing before the cartridge is full, simply
remove the toner, close the cap, turn the bottle upside down and tap it on a table. Once
the cartridge is full seal the hole with the plug.
Do not press down on the plug since the cartridge is resting on a table this can actually
damage the photo-optic drum. Instead hold one end of the cartridge up off the table
and twist the plug until it fully sealed. Now gently shake the cartridge side to side to
distribute the toner.
70
HP CP4005
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 hole making tool
 1 Uni-kit Replacement Chip
Note: Please read carefully before refilling cartridge.
General Refilling Procedures:
Make sure you lay the cartridge down so that it looks like the illustrations to the
right. Plug in your hole making tool for 5 min. so that it may warm up and be ready
for use. Please be very careful with this tool, it can get very hot and cause serious
burns. Once your hole making tool is ready for use, make a hole on the cartridge
as shown in the illustrations to the right (The red circles on each illustration show
where the hole should be created).
IMPORTANT: You must dispose of any original toner in the cartridge as much
as possible before refilling. Dispose of toner properly into a trash can. .Do not
overfill the cartridge by pouring the entire toner powder into the cartridge. Use
half the bottle now, and the rest at a later time. Overfilling can and will damage
a cartridge.
Before opening the bottle of toner, turn it upside down and tap it on a table to
loosen the toner and allow it to flow freely. Remove the cap and pull the seal off
the bottle. Attach the funnel cap making to sure it is on tightly. Tilt the cartridge at
a 45 degree angle and then the funnel cap toward the filling hole and insert it into
the hole. If the toner stops flowing before the cartridge is full, simply remove the
toner, close the cap, turn the bottle upside down and tap it on a table. Once you
are done refilling this cartridge, use duct tape or electrical tape to seal up the hole
by taping over it. Cut the top sides of
the chip holder
Replace the chip(s) on each cartridge that has been refilled. Please keep in mind
that replacement chips may look different than that of the OEM. Once the chip
has been replaced, insert your cartridge back into your printer. Your cartridge is
now ready for use. Holster chip (Use a little glue at
the top edges of the chip to help
with the holding)
Create refilling hole in this area
71
HP CP1215 / HP CP1210 / HP CP1518 / CANON 716 / HP CM1312
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 Toner Hole Making Too
 Smart Chip
 Duct Tape or Electrical Tape
General Refilling Procedures:
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes before using. Position the copper bit on the cartridge in the spot indicated in photograph A and
push gently until it melts a hole in the cartridge. Make sure to keep the hole on the flat surface of the cartridge and not on the curved edge. Remove the tool, place it back on its stand
and unplug it. If the small piece of plastic has fallen into the cartridge, it must be removed, as this can damage your cartridge or cause print defects. If the piece remains in the tool,
wait for the tool to cool down and pry it out.
IMPORTANT: You must dispose of any original toner in the cartridge as much as possible before refilling. Dispose of toner properly into a trash can . Do not overfill the cartridge by pouring the entire toner powder into the cartridge. Use half the bottle now, and the rest at a later time. Overfilling can and will damage a cartridge.
Refill the cartridge with toner, and shake the cartridge side to side to distribute the toner. Seal the hole with tape, and remember to change the chip. Your cartridge is now ready for use.
Create Refill Hole Here
Replace Chip by clipping the two areas circled in red
below. Once the chip has been removed, replace with the
new one.
72
HP Q6511A/X
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 hole making tool
 Duct tape
 1 replacement chip
Note: Please read carefully before refilling cartridge.
General Refilling Procedures:
Make sure you hold this cartridge in an upright position before creating a refill hole
(some remaining or excess toner can and may fall out of the cartridge). Illustration
A on the right shows you where to create a refill hole for your cartridge. Once the
hole has been created, empty any toner left inside the cartridge (mixing two different
brands of toners could result in bad printing, or rare discoloration in your prints).
IMPORTANT: You must dispose of any original toner in the cartridge as much
as possible before refilling. Dispose of toner properly into a trash can . Do not
overfill the cartridge by pouring the entire toner powder into the cartridge. Use
half the bottle now, and the rest at a later time. Overfilling can and will damage a
cartridge.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen
the toner and allow it to flow freely. Remove the cap and pull the seal off the bottle.
Attach the funnel cap making to sure it is on tightly. Tilt the cartridge at a 45 degree
angle and then the funnel cap toward the filling hole and insert it into the hole. If the
toner stops flowing before the cartridge is full, simply remove the toner, close the
cap, turn the bottle upside down and tap it on a table. When you are done refilling
this cartridge, simply use duct tape to seal the refilling hole back.
Next, you will need to replace the chip. Please follow the diagram to the right for
chip installation instructions. Once you have finished installing the chip, you may
now place your cartridge back into the printer.
Create Refill Hole
Here
Strip chip off the cartridge and replace with new
chip. Be sure to use gloves and be static free
when replacing chips.
73
HP 5200, M5025
REQUIRED FOR A SUCCESSFUL REFILL:
TOP SIDE
 Toner
 1 hole making tool
 Duct tape
 1 replacement chip
Note: Please read carefully before refilling cartridge.
General Refilling Procedures:
Make sure you hold this cartridge in an upright position before creating a refill hole
(some remaining or excess toner can and may fall out of the cartridge). Illustration
A on the right shows you where to create a refill hole for your cartridge. Once the
hole has been created, empty any toner left inside the cartridge (mixing two different
brands of toners could result in bad printing, or rare discoloration in your prints).
IMPORTANT: You must dispose of any original toner in the cartridge as much
as possible before refilling. Dispose of toner properly into a trash can . Do not
overfill the cartridge by pouring the entire toner powder into the cartridge. Use
half the bottle now, and the rest at a later time. Overfilling can and will damage a
cartridge.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen
the toner and allow it to flow freely. Remove the cap and pull the seal off the bottle.
Attach the funnel cap making to sure it is on tightly. Tilt the cartridge at a 45 degree
angle and then the funnel cap toward the filling hole and insert it into the hole. If the
toner stops flowing before the cartridge is full, simply remove the toner, close the
cap, turn the bottle upside down and tap it on a table. When you are done refilling
this cartridge, simply use duct tape to seal the refilling hole back.
Next, you will need to replace the chip. Please follow the diagram to the right for
chip installation instructions. Once you have finished installing the chip, you may
now place your cartridge back into the printer.
Create Refill Hole Here
~CHIP REPLACEMENT~
In order to replace the chip on this cartridge,
the bottom portion of the chip compartment
must be clipped off. This allows the chip to
be removed and a new one to be inserted. You can use glue on the edges of the chip
once its installed to hold it in place. 74
HP 2035 / 2055
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 hole making tool
 Duct tape (Not Included)
 1 replacement chip
Note: Please read carefully before refilling cartridge.
General Refilling Procedures:
Create Refill Hole Here
Make sure you hold this cartridge in an upright position before creating a refill hole
(some remaining or excess toner can and may fall out of the cartridge). Illustration
A on the right shows you where to create a refill hole for your cartridge. Once the
hole has been created, empty any toner left inside the cartridge (mixing two different
brands of toners could result in bad printing, or rare discoloration in your prints).
IMPORTANT: You must dispose of any original toner in the cartridge as much
as possible before refilling. Dispose of toner properly into a trash can . Do not
overfill the cartridge by pouring the entire toner powder into the cartridge. Use
half the bottle now, and the rest at a later time. Overfilling can and will damage a
cartridge.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen
the toner and allow it to flow freely. Remove the cap and pull the seal off the bottle.
Attach the funnel cap making to sure it is on tightly. Tilt the cartridge at a 45 degree
angle and then the funnel cap toward the filling hole and insert it into the hole. If the
toner stops flowing before the cartridge is full, simply remove the toner, close the
cap, turn the bottle upside down and tap it on a table. When you are done refilling
this cartridge, simply use duct tape to seal the refilling hole back.
Next, you will need to replace the chip. Please follow the diagram to the right for
chip installation instructions. Once you have finished installing the chip, you may
now place your cartridge back into the printer.
Chip holder may need to be moderately modified for chip replacement. Modification includes
clipping the top sides of the holder to allow the
OEM chip to be removed and the new installed. 75
HP CP2025 / CP2020 / CP2320
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug (Optional)
 Electrical Tape/Duct Tape
 Toner Hole Making Tool
General Refilling Procedures:
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes before using. Position the copper bit on the cartridge in the spot indicated in photograph A and
push gently until it melts a hole in the cartridge. Be careful not to put to much pressure into the cartridge when creating the hole. Doing so can cause damage to the inside parts of the
cartridge if the tool slips and touches any parts inside. Make sure to keep the hole on the flat surface of the cartridge and not on the curved edge. Remove the tool, place it back on its
stand and unplug it. If the small piece of plastic has fallen into the cartridge, it must be removed, as this can damage your cartridge or cause print defects. If the piece remains in the
tool, wait for the tool to cool down and pry it out.
IMPORTANT: You must dispose of any original toner in the cartridge as much as possible before refilling. Dispose of toner properly into a trash can . Do not overfill the cartridge by pouring the entire toner powder into the cartridge. Use half the bottle now, and the rest at a later time. Overfilling can and will damage a cartridge.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach the
funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole and insert it into the hole. If the toner stops flowing before the cartridge is full, simply remove the
toner, close the cap, turn the bottle upside down and tap it on a table. Once the cartridge is full seal the hole with the plug or tape.
Once the cartridge is sealed, rock it back and forth to distribute the toner. Remember to replace the chip before inserting the cartridge back into your printer. Once that has been
done, your cartridge is ready for use.
Replace chip. You may
need to modify the chip
holding area.
Create refill
hole here.
76
Konica Minolta Magic Color
4650 / 4690 / 4695
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 Replacement Chip
1. General Refilling Procedures:
2. Please refer to the picture on the right.
The screw circled in yellow above
must be removed to release chip.
3. Expose the toner hopper by sliding the door compartment to the left.
4. Dispose of any toner in the cartridge before refilling, this is very important
5. Before opening the toner bottle, shake thoroughly to loosen any clumps. If your
toner requires developer, now would be a good time to add the developer to the
bottle to mix with the toner.
6. Once the bottle has been shaken, replace the cap with the funnel cap provided.
7. Pour the entire contents of the bottle into the Toner Hopper. If the funnel is to
large to fit in the refilling hole, use a plain sheet of paper to create a smaller
funnel that will help guide the toner into the cartridge.
8. Slide the compartment door to the right when you have finished refilling.
9. Replace the chip by removing the screw that holds it in place. (See picture at
right-top)
10. Place the cartridge back into your printer and run a test page.
11. Your cartridge is now ready for use.
The compartment door in
this picture slides to the
left and allows the toner
hopper hole to be exposed.
77
Konica Minolta Bizhub 40p
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 Smart Chip
1. General Refilling Procedures:
2. Please refer to the picture on the right.
3. Remove the Toner Hopper Plug from the cartridge
4. Dispose of any toner in the cartridge before refilling, this is very important
5. Before opening the toner bottle, shake thoroughly to loosen any clumps. If your
toner requires developer, now would be a good time to add the developer to the
bottle to mix with the toner.
Toner Hopper
Plug
6. Once the bottle has been shaken, replace the cap with the funnel cap provided.
7. Pour the entire contents of the bottle into the Toner Hopper.
8. Replace the plug back onto your cartridge. Make sure the plug is tightly sealed.
9. Remove old chip from the cartridge using a flat head screw driver, and replace it
with a new smart chip.
10. Place the cartridge back into your printer and run a test page.
11. Your cartridge is now ready for use.
Smart Chip
78
Kyocera Mita TK-332 / TK-322 / TK-312 /
TK-360 / TK-362 / TK-364
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
1. General Refilling Procedures:
2. Please refer to the picture on the right.
3. Remove the Toner Hopper Plug from the cartridge
4. Dispose of any toner in the cartridge before refilling, this is very important
5. Before opening the toner bottle, shake thoroughly to loosen any clumps. If your
toner requires developer, now would be a good time to add the developer to the
bottle to mix with the toner.
6. Once the bottle has been shaken, replace the cap with the funnel cap provided.
7. Pour the entire contents of the bottle into the Toner Hopper.
8. Replace the plug back onto your cartridge. Make sure the plug is tightly sealed.
9. Place the cartridge back into your printer and run a test page.
10. Your cartridge is now ready for use.
Remove Toner Hopper Plug
79
Kyocera Mita TK-552
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
1. General Refilling Procedures:
2. Please refer to the picture on the right.
3. Remove the Toner Hopper Plug from the cartridge
4. Dispose of any toner in the cartridge before refilling, this is very important
5. Before opening the toner bottle, shake thoroughly to loosen any clumps. If your
toner requires developer, now would be a good time to add the developer to the
bottle to mix with the toner.
6. Once the bottle has been shaken, replace the cap with the funnel cap provided.
7. Pour the entire contents of the bottle into the Toner Hopper.
8. Replace the plug back onto your cartridge. Make sure the plug is tightly sealed.
9. Place the cartridge back into your printer and run a test page.
Remove Toner Hopper Plug
10. Your cartridge is now ready for use.
80
Lexmark - 1382760
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug
 Toner Hole Making Tool
General Refilling Procedures:
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes
before using. Position the copper bit on the cartridge in the spot indicated by the photograph and push gently until it melts a hole in the cartridge. Look closely in to the
cartridge you should see a white internal hopper which also needs to have a hole made
in it. Using the hole making tool melt through the white internal cover Remove the tool,
place it back on its stand and unplug it. If the small piece of plastic has fallen into the
cartridge, it must be removed, as this can damage your cartridge or cause print defects.
If the piece remains in the tool, wait for the tool to cool down and pry it out.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach
the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole
and insert it into the hole. If the toner stops flowing before the cartridge is full, simply
remove the toner, close the cap, turn the bottle upside down and tap it on a table. Once
the cartridge is full seal the hole with the plug.
Create Refill Hole Here
Do not press down on the plug since the cartridge is resting on a table this can actually
damage the photo-optic drum. Instead hold one end of the cartridge up off the table
and twist the plug until it fully sealed. Now gently shake the cartridge side to side to
distribute the toner.
81
Lexmark 17G0152, 17G0154, 4K00198, 4K00199
12A5740, 1382625, 1382925, 1382929
12A5745, 12A5840, 12A5845, 12A5849
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug
 Toner Hole Making Tool
General Refilling Procedures:
1. Remove the label on the front of the cartridge.
2. Make a hole using the hole making tool (read general instructions on how to use the
hole making tool).
3. Refill by pouring toner into the fill hole through the nozzle attached to the toner
bottle. Make sure that you fill using only 1/3 of the toner or less! You can refill again
and again, but never put more than 1/3 of toner at one time.
4. Seal the hole using the sealing plug provided.
5. The smart chip needs to be replaced before the printer will recognize the refilled
cartridge. If you do not have a smart chip please check with your place of purchase
or contact support. To replace the chip simply strip the old one from the cartridge, and
apply the new one in its place (the chip has adhesive backing).
Make
Hole
82
LEXMARK T630 / T632 / T634/T640/T644
DELL M5200 / DELL 5210
REQUIRED FOR A SUCCESSFUL REFILL:
OPTION #1
 Toner
 1 funnel cap
 Toner Hole Making Tool
General Refilling Procedures:
1. Plug in your hole making tool and let it heat up for about 5-10 min. Please make sure
you place the hole making tool in a clear area and use the hole making tool holder to
set the tool on. This tool gets extremely hot and you must use extreme caution when handling this item (read general instructions on how to use the hole making tool).
2. Using your hole making tool, make a hole in the area shown in illustration B.. When
creating a hole in any cartridge, do not forcefully push the tool thru as their might be
other parts that lie inside the cartridge that can be damaged if done incorrectly. Gently
push into the cartridge creating the hole. If the small piece of plastic, that the hole
making tool has created, falls inside the cartridge, it must be removed, as this can damage your cartridge or cause print defects. If the piece remains in the tool, wait for the
tool to cool down and pry it out.
3. Before refilling the cartridge, make sure you remove all the toner from inside the cartridge. Mixing two different brands of toner may result in bad prints. Refill by pouring
toner into the fill hole through the nozzle attached to the toner bottle. Each bottle is
good for one refill in your cartridge, if your not sure about using the hole bottle, you
can always come back to it later and fill in the rest.
4. Seal the hole using electrical tape or duct tape.
5. The smart chip needs to be replaced before the printer will recognize the refilled cartridge. To replace the chip simply strip the old one from the cartridge, and apply the
new one in its place (some chips may have adhesive backs for easy replacement).
Create refill hole here
83
LEXMARK T630 / T632 / T634/T640/T644
DELL M5200 / DELL 5210
OPTION #2
Start by placing the cartridge with the drum side up
and the toner hopper near you
Disengage the two springs holding the sections
together using a spring hook or small pointed pliers.
Open slightly one of the lateral edges to release the
post engaging the toner hopper and the drum section together. Then repeat with the opposite side.
4. With one hand pull the hopper section out while holding the drum section steady then repeat with the second
post. Pull hopper straight out to liberate the white
bearings inside.
Toner hopper plug
5. Take the Hopper Section and inspect the encoder
wheel. It has probably been heat-welded against the
plastic shaft requiring certain care during its removal.
Insert a pair of long nose pliers to access the shaft at
the center beneath the wheel and pry it off.
6. Remove the complete white fill plug at the side of
the hopper. This is done by prying it open at the base
near the border of the hole using a small flat head
screwdriver. Opening the breather section (top portion of plug) does not gives access to the hopper.
Refill the cartridge, once you are finished refilling,
you may reassemble the cartridge.
Please remember to replace the chip before installing your cartridge back into your printer. 84
Lexmark – 1382100/1382150/1380850/1380950
/1380200/1380520
Genicom – 6A0133P01/6A0134P01
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug
 Toner Hole Making Tool
Make
Hole
General Refilling Procedures:
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes before
using. Position the copper bit on the cartridge in the spot indicated by the photograph
and push gently until it melts a hole in the cartridge. Look closely in to the cartridge you
should see a white internal hopper which also needs to have a hole made in it. Using the
hole making tool melt through the white internal cover Remove the tool, place it back on
its stand and unplug it. If the small piece of plastic has fallen into the cartridge, it must be
removed, as this can damage your cartridge or cause print defects. If the piece remains in
the tool, wait for the tool to cool down and pry it out.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach
the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole
and insert it into the hole. If the toner stops flowing before the cartridge is full, simply
remove the toner, close the cap, turn the bottle upside down and tap it on a table. Once
the cartridge is full seal the hole with the plug.
Do not press down on the plug since the cartridge is resting on a table this can actually
damage the photo-optic drum. Instead hold one end of the cartridge up off the table and
twist the plug until it fully sealed. Now gently shake the cartridge side to side to distribute the toner.
85
Lexmark – 140109A
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug
 Toner Hole Making Tool
General Refilling Procedures:
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes
before using. Turn the cartridge up in its left side. Position the copper bit on the cartridge in the spot indicated by the photograph and push gently until it melts a hole in
the cartridge. Make sure to keep the hole on the flat surface of the cartridge and not on
the curved edge. Remove the tool, place it back on its stand and unplug it. If the small
piece of plastic has fallen into the cartridge, it must be removed, as this can damage
your cartridge or cause print defects. If the piece remains in the tool, wait for the tool
to cool down and pry it out.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach
the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole
and insert it into the hole. If the toner stops flowing before the cartridge is full, simply
remove the toner, close the cap, turn the bottle upside down and tap it on a table. Once
the cartridge is full seal the hole with the plug.
Create Refill Hole Here
Do not press down on the plug since the cartridge is resting on a table this can actually
damage the photo-optic drum. Instead hold one end of the cartridge up off the table
and twist the plug until it fully sealed. Now gently shake the cartridge side to side to
distribute the toner.
86
Lexmark – 13T0101
Xerox – 113R296
Samsung – ML5000/TD55K
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 Hole Making Tool
 Replacement Fuse
Make
Hole
General Refilling Procedures:
Use a screwdriver to remove the three small screws holding the end cap in place. In
order to remove the end cap the drum shutter arm must be disengaged from a hole in
the end cap. Open the drum shutter door and disengage the pin from the side of the
cartridge. Now carefully wiggle the end cap loose. Press down on the existing fuse.
Use a screwdriver and gently but firmly press down on the fuse from the top side of
the end cap. Turn the end over and remove the fuse. Press the replacement fuse back in
place until it snaps in. Now reassemble the end cap and reinsert the drum shutter arm
and replace the screws.
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes
before using. Position the copper bit on the cartridge in the spot indicated by the photograph and push gently until it melts a hole in the cartridge. Make sure to keep the
hole on the flat surface of the cartridge and not on the curved edge. Remove the tool,
place it back on its stand and unplug it. If the small piece of plastic has fallen into the
cartridge, it must be removed, as this can damage your cartridge or cause print defects.
If the piece remains in the tool, wait for the tool to cool down and pry it out.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen
the toner and allow it to flow freely. Remove the cap and pull the seal off the bottle.
Attach the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the
filling hole and insert it into the hole. If the toner stops flowing before the cartridge is
full, simply remove the toner, close the cap, turn the bottle upside down and tap it on
a table. Once the cartridge is full, seal the hole with the plug by twisting it until it is
completely seated.
Do not press down on the plug since the cartridge is resting on a table this can actually
damage the photo-optic drum. Instead hold one end of the cartridge up off the table
and twist the plug until it fully sealed. Now gently shake the cartridge side to side to
distribute the toner.
87
LEXMARK C510 / C710
BROTHER TN04/ RICOH TYPE 140
REQUIRED FOR A SUCCESSFUL REFILL:
Option #1
 Toner refill kit
 Needle nose pliers
 Hole Making Tool
 Duct Tape or Electrical Tape
Note: Please read carefully before refilling cartridge.
General Refilling Procedures:
Using the needle nose pliers, remove toner hopper plug (please refer to the illustration on
the right).
Remove Plug and Refill
IMPORTANT: You must dispose of any original toner in the cartridge as much as possible
before refilling. Dispose of toner properly into a trash can, or use a vacuum with a hose
for best results (if possible).
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach the
funnel cap making to sure it is on tightly. Tilt the cartridge at a 45 degree angle and then the
funnel cap toward the filling hole and insert it into the hole. If the toner stops flowing before
the cartridge is full, simply remove the toner, close the cap, turn the bottle upside down and
tap it on a table. Once you are done refilling the cartridge, place the plug back in its place (do
not push the plug in to hard or it will be pushed into the cartridge). Use duct tape or electrical
tape to seal up any necessary cracks on the plug. Brother TN04 Cartridge may
require hole making tool
Option #2
The cartridge is now ready for use.
Note: If your cartridge does not have a plug, you will require a hole making tool to create
one. The refill hole should be created in the same place the plug is shown (The picture to the
right can be used as a guide).
88
LEXMARK
C910 / C912 / C920
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
A.
B..
C.
D.
General Refilling Procedures:
Use a screwdriver to remove the small screws holding the end-cap in place. Remove
the end cap gently incase there are any lose gears inside. Use a flat head screwdriver to
pop out the large plastic plug found on the side of the cartridge.
IMPORTANT: You must dispose of any original toner in the cartridge as much as
possible before refilling. Dispose of toner properly into a trash can. Do not overfill
the cartridge by pouring the entire toner powder into the cartridge. Use half the
bottle now, and the rest at a later time. Overfilling can and will damage a cartridge.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen
the toner and allow it to flow freely. Remove the cap and pull the seal off the bottle.
Attach the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the
filling hole and insert it into the hole. If the toner stops flowing before the cartridge is
full, simply remove the toner, close the cap, turn the bottle upside down and tap it on
a table. Once the cartridge is full, seal the hole with the plug by twisting it until it is
completely seated.
Reassemble the cartridge. Now gently shake the cartridge side to side to distribute the
toner.
E..
89
LEXMARK C522 / C524 / C530 / C532 / C534
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
1.
2.
3.
General Refilling Procedures:
Using a T-10 Torx screwdriver remove the two screws either side of the doctor blade.
Using a Phillips screwdriver remove the two screws and washers from the centre of
the doctor blade (picture 1). Remove the top metal strip from the cartridge. Lift out
the doctor blade (picture 2 & 3). Remove the two screws holding the blue cartridge
handle in place on the non-geared side of the cartridge (picture 4 & 5).
4.
5.
Note: the bottom screw is longer than the top screw. The metal contact strip and blue
handle can be removed from the hopper unit.
To remove the developer roller – this can be twisted and pulled out from the white
gear side of the cartridge. 7.
6.
Optional: Use Isopropanol Alcohol to clean the developer roller, although there are a
number of roller cleaning agents available (picture 9).
IMPORTANT: You must dispose of any original toner in the cartridge as much as
possible before refilling. Dispose of toner properly into a trash can, or use a vacuum
with a hose for best results (if possible).
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen
the toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach the funnel cap making to sure it is on tightly. Refill the cartridge directly through
the developer roller area (picture 10). If the toner stops flowing before the cartridge is
full, simply remove the toner, close the cap, turn the bottle upside down and tap it on
a table. Once the cartridge is full, seal the hole with the plug by twisting it until it is
completely seated.
Reassemble the cartridge. Now gently shake the cartridge side to side to distribute the
toner.
9.
10.
For Chip replacement please see next page...
90
LEXMARK C522
Chip replacement:
The Lexmark cartridge uses a chip. To replace the cartridge chip remove the three screws located beside the cartridge gears.
91
LEXMARK T420 / Dell S2500
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner  1 funnel cap
 1 replacement chip
A.
General Refilling Procedures:
1. First you need to locate the plastic SEALING PLUG similar to the one shown in this
diagram. To access the plug, you may need to remove some springs which hold the
END CAP over this plug. Please look at diagrams A-E, In steps A and B. you remove
the springs on the cartridge (Make sure these do not break, bend, or get lost as you will
need them again). In step C, start to remove the side panel by gently lifting it from the
cartridge , and then pulling away from the cartridge You will need to complete step D
to fully remove the casing off the cartridge that will give you full access to the toner
refill hole (diagram E.).
2. Once the plastic sealing plug is viewable, slowly and gently, pry the SEALING
3. PLUG away from the cartridge using a flat head screwdriver – this reveals the filling
hole.
4. Refill by pouring toner into the fill hole through the nozzle attached to the toner bottle.
5. Replace the plug when finished refilling
6. This cartridge has a MEMORY CHIP which needs to be replaced in order for the
printer to sense that there is toner in the cartridge. Simply remove the old chip by
unscrewing the 2 screws that hold it in place, and screw the new replacement chip in
its place.
C.
92
LEXMARK e250 / 350 / 450
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner  1 funnel cap
 1 replacement chip
General Refilling Procedures:
1. First you need to locate the plastic SEALING PLUG similar to the one shown in this
diagram. Some cartridges may require you to remove a plastic cover that lays over
the cartridge.
2. Once the plastic sealing plug is viewable, slowly and gently, pry the SEALING PLUG
away from the cartridge using a flat head screwdriver – this reveals the filling hole.
3. Refill by pouring toner into the fill hole through the nozzle attached to the toner bottle.
4. Replace the plug when finished refilling
5. This cartridge has a MEMORY CHIP which needs to be replaced in order for the
printer to sense that there is toner in the cartridge. Simply remove the old chip by
unscrewing the 2 screws that hold it in place, and screw the new replacement chip in
its place.
Chip Replacement
To replace the chip, simply unscrew the chip from its place holder
discard of it properly, and replace it with the new one.
93
Lexmark C770 / C772 / C780 / C782 / X722 / X782
Remove the spring on the outer side of the
cartridge.
Remove the spring on the inner part of the
cartridge.
Carefully, pry the outer side of the cartridge
as shown above, and the two halves.
Create Hole Here
Toner Plug
Locate the Toner Plug, and carefully remove
it from the cartridge. Remember to dispose of
any toner left inside the compartment before
refilling.
Using a hole making tool, create a hole on
the waste hopper, and dispose of any toner
inside. Seal the hole with a toner plug.
Modify the chip area to accommodate the
new chip. Once this has been installed, reassemble the cartridge, and run a test page. Your cartridge is now ready for use.
94
LEXMARK C935
XEROX PHASER 7760/7750/7700
REQUIRED FOR A SUCCESSFUL REFILL:
1.
2.
3.
4.
5.
6.
7.
8.
 Toner
 1 funnel cap
Please refer to the picture on the right.
Expose the toner hopper by sliding the door compartment to the right.
Dispose of any toner in the cartridge before refilling, this is very important
Before opening the toner bottle, shake thoroughly to loosen any clumps. If your toner
requires developer, now would be a good time to add the developer to the bottle to mix
with the toner.
Once the bottle has been shaken, replace the cap with the funnel cap provided.
Pour the entire contents of the bottle into the Toner Hopper. If the funnel is to large to
fit in the refilling hole, use a plain sheet of paper to create a smaller
funnel that will help guide the toner into the cartridge.
Slide the compartment door to the right when you have finished refilling.
Place the cartridge back into your printer and run a test page.
Your cartridge is now ready for use.
---------------------------------------------------------------------------------------------------------
Steps to Drum Replacement for Xerox Phaser 7750:
1. Remove the Xerox 7750 imaging unit from the cartridge
2. In order to access the drum unit (the cylindrical drum), push the rod on the inside of the
right end cap until the end cap pops out and is separated. You can only accomplish this
by pushing on the end cap from the inside
3. Once the drum pops out, you will notice two gears are on the drum. Unscrew the left and
right gears from the drum unit. 4. Discard the old drum, but keep the two gears
5. Screw the old gears onto the new drum. Take care not to scratch the main body of the
new drum!
6. Place the new drum into the imaging unit. (Note: do not replace the right end cap until
the smart chip is replaced.)
7. Unplug the old drum smart chip from the housing. Replace it with the new smart chip
by plugging the chip into the housing. Now you can replace the right end cap
8. Repeat the same procedure on all 4 imaging units.
Slide door in the direction of the arrows
to expose the toner hopper.
95
KONICA MINOLTA 1300 / 1350
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner  1 funnel cap
 1 replacement chip
General Refilling Procedures:
1. First you need to locate the plastic SEALING PLUG similar to the one shown in this
picture to the right.
2. Once the plastic sealing plug is viewable, slowly and gently, pry the SEALING
PLUG away from the cartridge using a flat screwdriver – this reveals the filling hole.
3. Remove any toner left in the cartridge before refilling the cartridge.
4. Refill by pouring toner into the fill hole through the nozzle attached to the toner
bottle.
5. Replace the plug when finished refilling
6. This cartridge has a MEMORY CHIP which needs to be replaced in order for the
printer to sense that there is toner in the cartridge. Simply remove the old chip by
unscrewing the 2 screws that hold it in place, and screw the new replacement chip in
its place. Please be aware that the replacement chip may have one hole compared to
the original. Make any needed modifications to fit the chip in place.
96
KONICA MINOLTA PAGE PRO 1400W
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner  1 funnel cap
 1 replacement chip
General Refilling Procedures:
1. First you need to locate the plastic SEALING PLUG similar to the one shown in this picture to the right.
2. Once the plastic sealing plug is viewable, slowly and gently, pry the SEALING PLUG
away from the cartridge using a flat screwdriver – this reveals the filling hole.
3. Remove any toner left in the cartridge before refilling the cartridge.
4. Refill by pouring toner into the fill hole through the nozzle attached to the toner bottle.
Toner Hopper Plug
5. Replace the plug when finished refilling
6. This cartridge has a MEMORY CHIP which needs to be replaced in order for the printer
to sense that there is toner in the cartridge. Simply remove the old chip by unscrewing the
2 screws that hold it in place, and screw the new replacement chip in its place. Please be
aware that the replacement chip may have one hole compared to the original. Make any
needed modifications to fit the chip in place.
Remove original chip, replace with new
chip.
97
KONICA MINOLTA 5430
A
IMPORTANT: You must dispose of any original toner in the cartridge as much as possible before refilling.
Dispose of toner properly into a trash can, or use a vacuum with a hose for best results (if possible).
B..
1. Always refill at a workbench or outside and in a well ventilated environment where you can tolerate a spill.
2. IMPORTANT: Complete removal of the original toner is necessary before you refill with toner, .failure to
completely remove any remaining original toner may result in blotchy prints or a leaking cartridge.
3. In picture A, the toner hopper unit is situated at the top (Blue rectangle), with the developer section at the
bottom (Yellow Rectangle), and the chip section to the left (Red rectangle). The 8 screws along the left hand
side (8 screws circled in red in picture B.) need to be removed in order to give access to the sections seen in
picture A. Please be very careful when pulling apart the sides of the cartridge, there are lose gears that might
fall out during the process. If this happens, refer to picture G. as a reference to how the gears are in place
correctly.
Toner Waste Hopper
D
C
4. The refill hole is located on the toner hopper unit, and can be refilled by removing the plastic plug (The
plastic plug is circled in yellow in picture C). IMPORTANT: There is a hole on the bottom part of the toner
hopper that needs to be covered when refilling the cartridge. You can use your thumb to cover this hole as you
refill the cartridge. When you are done refilling the toner hopper, plug it with the large plug we provided you
with and place the toner hopper section down with the hole in picture D facing upward. 5. The next step requires you to empty the toner waste hopper which is located in the bottom back side of the
cartridge (Please refer to picture A as a reference). Picture A shows the front side of the waste hopper to be
located on the bottom left hand side. In picture E. we show the back side of the toner waste hopper. With
the hole making tool, carefully and cautiously, create a hole in reference to the blue circle in picture E. Once
you have created this hole, it is safe to unplug the tool and rest it aside on the holder (Please be caution that
the tool will remain very hot for several minutes and is recommended for it to be placed out of harms way).
Please empty as much of the toner as possible from the toner waste hopper through the hole you have just
created. Once you are finished, plug the hole with the smaller toner plug provided in your refill kit or use duct
tape (electrical tape will also work) to securely seal the hole.
COVER THIS
HOLE WITH YOUR
REFILL HOLE
E..
6. Please Continue to the next page for instructions on replacing the chip (Do not reassemble the cartridge at this
time).
© All rights reserved, Easy Group, LLC. Version 3.0
All trademarks are property of their respective owners. Uni-Kit® has no association with any of the manufacturers listed here such as Hp, Epson, Lexmark, Xerox, etc.
All logos and brand names shown here are used for identification purposes only. It is illegal to reproduce these instructions without written licensing consent from Easy Group LLC.
98
KONICA MINOLTA 5430 SMART CHIP REPLACEMENT
7. If you haven’t done so already, disconnect the developer section of the cartridge (Please refer to the refill Instructions and look at picture A). 8. In picture F. we see the OEM chip as it sits in the cartridge. The OEM chip is cradled between the cartridge. In
order to remove or replace this chip, all screws from picture B.. (Picture B.. is on page 21) must be removed to
expose the inner side of the compartment. Be very careful when pulling apart the sides of the cartridge, there are
lose gears that might fall out during the process. If this happens, refer to picture G. as a reference to how the gears
are in place correctly.
9. Picture H. and I show you the inside to where the chip is chambered. Picture H. is the inside look of Picture F. (this is so you get a better understanding on how the chip is cradled). In picture I, the chip holder is highlighted
with a red circle. As you can see, there are small pins that allow the OEM chip be held in place (pins are circled
green in picture I) . Before installing the replacement chip, you will need to clip away these pins in order for the
replacement chip to fit properly. Once you have done this, you will drop the chip inside the compartment circled
in red in picture H. The correct position of the chip should be to that in picture F. Now carefully combine both
pieces from picture H. and I together to lock the chip in correctly. 10. You can now reassemble the entire cartridge. IMPORTANT: Remember to be careful when putting the toner hopper back in place. Some toner may and can fall out from the small hole in picture D (Picture D is on page 21).
Once you are finished reassembling the cartridge, shake the cartridge side to side to distribute the toner.
IMPORTANT: You must dispose of any original toner in the cartridge as much as possible before refilling. Dispose
of toner properly into a trash can, or use a vacuum with a hose for best results (if possible). Do not overfill the
cartridge by pouring the entire toner powder into the cartridge. Use half the bottle now, and the rest at a later time.
Overfilling can and will damage a cartridge.
F.
G.
H.
I
99
KONICA MINOLTA QMS 2300 / 2350 EPSON C900 / C1900
REQUIRED FOR A SUCCESSFUL REFILL:
A.
B
 Toner  1 funnel cap General Refilling Procedures:
1. Remove one screw then remove the plastic part.
2. This exposes the cap which seals the filling hole.
3. Remove the cap by inserting the tip of a screw driver and
twisting it carefully. Now you can pour toner into the cartridge by attaching the nozzle to the bottle.
C.
QMS 2300 SENSOR RESET INSTRUCTIONS
D.
The QMS 2300 sensor is a small, white plastic piece, located on
the cartridge edge as shown in picture D.
When the cartridge is placed into the printer, the sensor (see red
circle in picture E.) gets ejected out of the cartridge. When refilling the cartridge, the sensor must be pushed back into the cartridge in order to reset it otherwise the printer will show an error.
E.
Brand-New (Unused) OEM Cartridge
F.
Used OEM Cartridge
100
KONICA MINOLTA QMS 2300 SENSOR RESET INSTRUCTIONS
A.
REQUIRED FOR A SUCCESSFUL RESET:
 Screwdriver
General Procedures:
1. Remove the three screws with a screwdriver as shown in picture A.
2. Now locate the fourth screw (shown in picture B) and remove it. This will allow
you to remove the end cap. Caution: When removing the end cap, be careful not
to damage the copperplate on the cartridge body.
3. The bottom portion of the sensor has toothed gears. It is important that you position the sensor so that the teeth of the sensor align with the bottom gear teeth.
Picture C shows what it should look like if done properly.
4. Reattach the end cap to the cartridge with the four screws you removed in steps
A. and B. Check that the copperplate fits the cartridge properly. Your cartridge
should now be successfully reset
NOTE: It is important that the teeth mesh if you hear a grinding noise after resetting
the cartridge and placing it in the printer then the teeth have not meshed. You need to
open the cartridge and reset the sensor.
B.
C.
101
KONICA MINOLTA QMS 2200 / 2400 EPSON C1000 / C2000 / C2600 / C3000
XEROX 6120
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner  1 funnel cap General Refilling Procedures:
1. Using a screwdriver remove 1 screw from the side of cartridge.
2. This will expose the cap as shown. The filling hole is behind this cap. Remove this cap carefully. Then remove the plastic cover.
3. Attach the pouring nozzle to the refill bottle and pour the toner into the cartridge.
Note: For the QMS 2400 cartridge, there is a similar plug that as the QMS
2200 on the opposite side of the cartridge that is semi-rigid but easily removable
with a pair of pliers. You do not need a screwdriver to expose that plug. Remove
it with a pair of pliers and you have exposed the filling hole.
To reset the ink level, or bypass the printer, please continue to next page.
102
KONICA MINOLTA QMS 2400 Series
Xerox 6120
The following reset procedure will enable the printer to continue printing even though the toner level will say “empty”.
Magicolor 2400 Series
Magicolor 2430 Series
STEP 1
You need to find the STATUS DISPLAY icon for your QMS 2400
printer. To locate this icon, go to START  PROGRAMS  KONICA MINOLTA 2400 UTILITIES  and then select “STATUS”.
STEP 2
In the menu bar on top, select “PRINTER” and then select
“MODE SETTING”.
STEP 3
Uncheck the “AUTO TONER REPLACE” and then save or click
OK if prompted
STEP 4
Now turn your printer off, and then turn it back on a few seconds
later.
STEP 1
On your Magicolor 2430 series printer, make sure the panel display says
“READY”. Then press the MENU/SELECT button.
STEP 2
By scrolling with the right arrow button, continue until you stop at selection “ENGINE”. Now press the MENU/SELECT button again.
STEP 3
Scroll again with the right arrow button until you get to “TONER EMPTY”. Press the MENU/SELECT button again.
STEP 4
Press the right arrow button until you get to “TONER IS EMPTY OR
OUT”
STEP 5
Press MENU/SELECT button once more, and then press the UP arrow
until you see “READY”.
INSTRUCTIONS ON HOW TO REPLACE THE CHIPS
Replacement chips are available for those customers who want to restore the “toner level monitoring” features that the chips have. If you have
bought the replacement chip, please follow these simple chip replacement instructions:
1. Remove the old chip by first removing the screw in the top left hand corner of the diagram below
2. If your cartridge has an original chip with TWO holes in it (same as the photo below) and if the chip you have bought only has ONE hole, then
you need to follow step (3). If your cartridge does not look like the photo below, then move on to step (4)
3. You can skip this step if your cartridge does not look like the one in the photo below --- Using a flat utility knife or
blade, cut the plastic protrusion that is behind the chip on the top right corner. This plastic protrusion sticks through
the original QMS 2400 chip but has no purpose. If the replacement chip you purchased does not have a hole for this
protrusion to fit into, the protrusion will push on the chip unless you shave away at the protrusion by 1-2 mm. Then
the new replacement chip can sit snuggly over the protrusion and not stick out.
4. Replace the new chip by replacing the screw and the new chip in the same orientation Photo of a chip with TWO
holes and a protrusion jutting through the right hole. If the new chip you have only has ONE hole on the left, follow
step (3) above.
103
OKIDATA C5100 / C5150 / C5200 / C5300 / C5400 / C7100 / C 7200
C7300 / C7500/ B4100 / B4200 / B4300
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
Note: Please read carefully before refilling cartridge.
General Refilling Procedures:
1. Turn the cartridge upside down, so that you are facing the BOTTOM of the cartridge.
2. Locate the plastic handle plastic TAB on the side of the cartridge. They are sometimes blue in
color. Depress the TAB. This will unlock the handle.
3. Now you can turn the HANDLE until it exposes a slit opening. Inside this opening is the chamber that holds the toner.
4. Connect the toner pouring nozzle to the toner bottle, and using the funnel provided you can
now start pouring toner into the toner cartridge. After you have poured all the toner, you need
to close the cartridge by turning the handle in the opposite direction to when you opened it. You
need to make sure that you COMPLETELY close the slit-hole opening so that no toner can fall
out. You need a tight seal to prevent spillage.
Replacement Cartridge / Starter Cartridge
The OKIDATA C5100 cartridges have sensors to detect how much toner is left in the cartridge. Sometimes,
this sensor will prevent the refilled cartridge from printing. You can quickly and easily “reset” your cartridge
so that the printer recognizes it as a brand new cartridge and allows you to print. First, it is important to note
which cartridge you have - is it a “starter cartridge” (the type that come with a new OKI C5100 printer), or
is it a “replacement cartridge” (did you buy the cartridge separate to the printer). To identify which cartridge
you have, see the picture below
1. Look at your cartridge on the side with the blue handle. Determine which cartridge you have by the tab
on the blue handle. If you have a WHITE tab (show on left) then you just need to wipe this sensor down
with a clean paper towel. This sensor needs to be ABSOLUTELY CLEAN in order for the printer to recognize the cartridge. You do not need to use the paper reset method. If you have a SILVER tab (shown
on right) then you will need to use the reset method shown below.
2. If you have the starter cartridge you will need to cut a 1.5” X 11” strip of paper. You will use this piece
of paper to fool the printer and avoid the “cartridge is empty” message. You have 1 sensor for each color,
place this piece of paper between the sensors and the printer as shown in picture above. When you insert
the strip of paper the printer will think that you are using the replacement cartridge from the store (not
the starter cartridge).
104
OKIDATA C3400
REQUIRED FOR A SUCCESSFUL REFILL:
A.
B.
C.
D.
 Toner
 1 funnel cap
 1 replacement chip
 1 flat-head screwdriver
Note: Please read carefully before refilling cartridge.
General Refilling Procedures:
Using the flat-head screwdriver, press gently on the tab as shown in picture A to
release the end-cap and turn (the end-cap) clockwise so that the tab arrives to the
second slot as seen in picture B.. (some remaining or excess toner can and may
fall out of the cartridge).
Before opening the bottle of toner, turn it upside down and tap it on a table to
loosen the toner and allow it to flow freely. Remove the cap and pull the seal off
the bottle.
Attach the funnel cap or use a 5mm straw, by making proper adjustments to the
bottle cap, to fill the cartridge with toner. If you find it difficult to refill with the
funnel cap, you can create another funnel with newspaper or printing paper to help
lead the toner into the small opening of the toner hopper. Picture C shows the
cartridge being refilled with the 5mm straw. Do not over refill the cartridge, the
C3400 can be refilled up to 2 times with the Okidata C5100 universal toner kit and
up to 4 times with the Okidata C9000 universal toner kit. Once you have finished
refilling the cartridge, work your way backwards thru step A and B.. to close the
toner hopper opening. E.
After you are finished refilling replace the chip as shown in picture D and E. 105
OKIDATA
C5500 / 5800 / C6100 /
C8600 / C8800 / C9000
REQUIRED FOR A SUCCESSFUL REFILL:
A.
 Toner
 1 funnel cap
 1 replacement chip
 1 flat-head screwdriver
Push in
Rotate
Note: Please read carefully before refilling cartridge.
General Refilling Procedures:
Using the flat-head screwdriver, press gently on the tab as shown in picture A to release the end-cap and
turn (the end-cap) clockwise so that the tab arrives to the second slot. (Some remaining or excess toner
can and may fall out of the cartridge).
B..
Fill toner through this area.
IMPORTANT: You must dispose of any original toner in the cartridge as much as possible before
refilling. Dispose of toner properly into a trash can, or use a vacuum with a hose for best results (if
possible).
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the toner and allow
it to flow freely. Remove the cap and pull the seal off the bottle.
Attach the funnel cap or use a 5mm straw, by making proper adjustments to the bottle cap, to fill the
cartridge with toner. If you find it difficult to refill with the funnel cap, you can create another funnel with
newspaper or printing paper to help lead the toner into the small opening of the toner hopper. Picture
B.. shows the area where the cartridge should be refilled. Do not overfill the cartridge, the C5500 and
C5800 can be refilled up to 3 times with the Okidata C9000 universal toner kit. Once you have finished
refilling the cartridge, work your way backwards to close the toner hopper opening. C.
Replace chip
After you are finished refilling replace the chip by removing the cap to the chip holding area. The area
can be seen in picture C. 106
OKIDATA B6500
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
RF Chip
General Refilling Procedures:
Remove the spring that blocks the toner plug (see picture to the right). Use a
Flat head screwdriver to pop out the large plastic plug found on the side of the
side of the cartridge.
IMPORTANT: You must dispose of any original toner in the cartridge as
much as possible before refilling. If possible, use a vacuum to remove excess toner from the cartridge, or use compress air to carefully and gently
blow out any toner inside the toner hopper (Please try to use compressed
air in a well ventilated area) for best results. Dispose of toner properly into
a trash can.
Before opening the bottle of toner, turn it upside down and tap it on a table to
loosen the toner and allow it to flow freely. Remove the cap and pull the seal
off the bottle. Attach the funnel cap making sure it is on tightly. Tilt the funnel
cap toward the filling hole and insert it into the hole. If the toner stops flowing
before the cartridge is full, simply remove the toner, close the cap, turn the
bottle upside down and tap it on a table. Once the cartridge is full, seal the hole
with the plug by twisting it until it is completely seated. Now gently shake the
cartridge side to side to distribute the toner.
Remove
Spring
Toner Plug
Remember to remove the old smart chip and replace it with the new one before
inserting the cartridge back into the printer.
107
Ricoh CL4000 / SP C410 / C411
B..
A.
C.
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 Cutting pliers
 Glue
Note: Please read carefully before refilling cartridge.
Gently slide cover
open
General Refilling Procedures:
Make sure you hold this cartridge in an upright position when opening the refill hole
(some remaining or excess toner can and may fall out of the cartridge). Slide the
small cover door, shown in picture B.., to the left gently. Please be careful not to
slide this small door off the track (it can be quite difficult to replace).
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen
the toner and allow it to flow freely. Remove the cap and pull the seal off the bottle.
Attach the funnel cap making to sure it is on tightly. Tilt the cartridge at a 45 degree
angle and then the funnel cap toward the filling hole and insert it into the hole. If the
toner stops flowing before the cartridge is full, simply remove the toner, close the
cap, turn the bottle upside down and tap it on a table. If the funnel cap you are provided is much larger than the opening of the refill hole, you can use plain paper or
news paper as an alternative assistant to help guide the toner directly into the hole. When you are done refilling this cartridge, slide the small door back to its original
position, so that the hole is no longer exposed.
You can now place your cartridge back into your printer as shown in picture A.
NOTE: If picture A looks different than your printer, please set colors according
to your printer. How to replace the chip
NESTED COMPATIBLE
NESTED OEM
Cut Notch
Replaced with
glue
IMPORTANT: DO NOT GET GLUE NEAR OR
ON THE CONTACTS
With some pliers, clip off the tab closest to the edge of the cartridge. Remove the OEM chip from the cartridge and ensure the tab surface is smooth and
level. Slide the replacement chip into place (The chip should slide comfortably under
the notch that was not removed). With a hot glue gun, or crazy glue, hold the chip
and glue the end of it as shown in the illustration above (Nested Compatible). Do not
get any glue near or on the contacts of the chip as it can cause damage to the chip. Very small amounts of glue will do, and will also be make removing the chip easy on
your next refill.
108
RICOH CL7000 / CL7200
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 replacement chip
Refill through here
Note: Please read carefully before refilling cartridge.
General Refilling Procedures:
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the toner and allow
it to flow freely. Remove the cap and pull the seal off the bottle.
Attach the funnel cap or use a 5mm straw, by making proper adjustments to the bottle cap, to fill the
cartridge with toner. If you find it difficult to refill with the funnel cap, you can create another funnel
with newspaper or printing paper to help lead the toner into the small opening of the toner hopper. The
picture on the right shows the area where the cartridge should be refilled.
After you are finished refilling, replace the chip (if needed) located on the opposite end of the refilling
hole. Your cartridge is now ready for use.
109
RICOH CL3500
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel General Refilling Procedures:
Use a flat head screwdriver to carefully pop out the large plastic plug found on the side
of the side of the cartridge.
IMPORTANT: If any toner is inside the cartridge before refilling, please dispose of
it properly (example: trash can). For best results, try disposing as much of the OEM
toner as possible, or try using as much of it so that it doesn’t go to waste.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach
the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole
and begin to fill. If the toner stops flowing before the cartridge is full, simply remove
the toner, close the cap, turn the bottle upside down and tap it on a table. Once the cartridge is full, seal the hole with the plug by twisting it until it is completely seated. Now
gently shake the cartridge side to side to distribute the toner.
Remove plug carefully and Refill here
110
Samsung – ML 1710
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
General Refilling Procedures:
Use a flat head screwdriver to pop out the large plastic plug found on the side of the
side of the cartridge.
Plug
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen
the toner and allow it to flow freely. Remove the cap and pull the seal off the bottle.
Attach the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole and insert it into the hole. If the toner stops flowing before the cartridge is full,
simply remove the toner, close the cap, turn the bottle upside down and tap it on a table.
Once the cartridge is full, seal the hole with the plug by twisting it until it is completely
seated. Now gently shake the cartridge side to side to distribute the toner.
111
Samsung – SF5100 / TDR510P / ML4500 /
ML1210
Lexmark – 10S0150
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 Replacement fuse or chip
General Refilling Procedures:
Follow step A for cartridge that have the plug located on the side then proceed to step
C:
A. Use a flat head screwdriver to pop out the large plastic plug found on the side of the
side of the cartridge.
Follow step B.. for cartridges that DO NOT have a plug on the side then proceed to
step C:
NOTE: The Hole Making Tool is Required for this step.
B.. Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes
before using. Position the copper bit on the cartridge in the spot indicated by the photograph and push gently until it melts a hole in the cartridge. Make sure to keep the
hole on the flat surface of the cartridge and not on the curved edge. Remove the tool,
place it back on its stand and unplug it. If the small piece of plastic has fallen into the
cartridge, it must be removed, as this can damage your cartridge or cause print defects.
If the piece remains in the tool, wait for the tool to cool down and pry it out.
Make
Hole
Replacing the Chip (Lexmark):
To replace the chip simply use a flat head screwdriver and pry off the chip and replace
with the new peel and stick chip.
Replacing the Fuse (Samsung):
Some versions of the cartridge have a small band of plastic or metal holding the fuse in
place. Other versions have a small bit of adhesive holding it in place.
If you cartridge has the small band, simply unscrew the strip and place the new fuse in
place
and reattach the plastic or metal strip.
C. Before opening the bottle of toner, turn it upside down and tap it on a table to loosen
the toner and allow it to flow freely. Remove the cap and pull the seal off the bottle.
Attach the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the fill- If you fuse was held in place by adhesive, we recommend using a small piece of duct
ing hole and insert it into the hole. If the toner stops flowing before the cartridge is full, tape to hold the fuse to the cartridge.
simply remove the toner, close the cap, turn the bottle upside down and tap it on a table.
Once the cartridge is full, seal the hole with the plug by twisting it until it is completely NOTE: If you are suing the duct tape, make sure that it only covers the glass part of the
fuse and is NOT touching the metal part of the fuse.
seated. Now gently shake the cartridge side to side to distribute the toner.
112
Samsung CLP600
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
General Refilling Procedures:
1. To split the cartridge into two sections, remove the two housing pins. These two
pins have an internal thread, so a simple screw can be gently inserted and pulled to
remove each pin.
Remove Plug
and Refill Here
2. After splitting the cartridge into 2, you will notice the filling hole as in the picture below. The filling hole has a round sealing cap, remove this cap to refill the
cartridge, then replace the cap after it has been refilled.
IMPORTANT: You must dispose of any original toner in the cartridge as much
as possible before refilling. Dispose of toner properly into a trash can, or use a
vacuum with a hose for best results (if possible).
3. Replace the original chip (as shown below) with the replacement chip.
OEM CHIP REPLACEMENT
Just prior to joining the drum unit and toner hopper, you must replace the OEM chip located at
the rear of the drum unit. Using a small flat head
screwdriver, pry the chip upward as shown.
Remove the OEM chip and replace it with a new aftermarket
one. Join the cartridge halves
and test the cartridge.
113
Samsung CLP610 / CLP 660
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 Replacement Chip
Follow the picture illustrations to pull apart the
two halves of your cartridge. This will provide
you with access to the toner hopper to refill
the cartridge and the chip that will need to be
replaced
Remove screws holding down the contact
plate.
Carefully remove the spring in the image
above.
Carefully remove the second spring in the
image above.
Do not fully remove the contact plate. The pin
in the picture above must first be removed,
before the contact plate can be removed
Remove pin on the other side of the cartridge.
Continue on next page...
114
Samsung CLP610 / CLP 660
Pull apart the two halves of the cartridge.
Remove the toner hopper plug, dump out and
discard of any old toner before refilling with
new toner.
Remove the old chip, and replace it with the
a new uni-kit replacement smart chip. After
the chip is replaced, you may reverse the
process to put the cartridge back together.
115
XEROX TEKTRONIX PHASER 6100 / SAMSUNG CLP 500
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 hole making tool
 1 replacement chip
Note: Please read carefully before refilling cartridge.
General Refilling Procedures:
1. Remove the 4 screws from the top of the cartridge.
2. Remove one screw from the side of the cartridge.
3. Carefully spread the sides of the cartridge cover to release the catches on
both sides of the bottom. A small flathead screwdriver may be used,but
be careful not to break the plastic.
4. The cover should lift straight up and off. Be gentle and slow as there
may be a small amount of glue on the front edge of the plastic. You
should now have something resembling the cartridge pictured above.
5. Remove the plastic plug in the side of the cartridge with a small pair of
pliers. Pull on alternate sides until the plugs come out.
6. Carefully pour in the new toner. Cleanup any spills or clothing with cold
water. Replace the plug, cover and screws in reverse order.
NOTE: Please note that when you remove the
cover off the cartridge you will see a square
plastic piece like the picture above. You must
remove this piece carefully to expose the plastic plug (refilling hole) underneath.
116
XEROX TEKTRONIX PHASER 6100 / SAMSUNG CLP 500
CLP 510 Smart chip Replacement Instructions
Locate the chip next to the filling plug (as per refilling instructions). To get to this chip you need to
remove 3 or 4 screws from the top of the cartridge,
and 1 screw on the side of the cartridge. Then remove the “cap” of the cartridge. These instructions
are detailed in the ‘REFILL INSTRUCTIONS” for
CLP510. You will notice the chip that needs to be
replaced is located RIGHT NEXT to the filling hole.
Gently remove the chip by using a small Flat head
screwdriver. You will notice on the bottom of the
chip that there are 2 plastic square connectors that
are about 0.5mm x 0.5mm. If you gently push those
towards you (towards the outside of the cartridge)
this will make removing the chip easier.
Troubleshooting:
If the printer gives you an error message after you
have installed the chip like “incorrect toner” or
“invalid toner” or any other error message, then
you need to SWITCH OFF the printer, wait a few
seconds, then switch it back ON and hold down the
MENU button while you are powering it back on.
If your printer will only allow you to print in black
only mode, then go to your printer settings, click on
PROPERTIES and then restore to printer defaults.
Using a soldering iron, slowly de-solder the original
smart chip from the black connector below it. There
are 3 parts that need to be de-soldered. BE CAREFUL NOT TO BURN YOURSELF and be careful
that you do not damage the connector.
Now that you have removed the chip, you are left
with a plain connector. Now you can solder the
NEW replacement smart chip onto this connector by
using some soldering iron. When the new chip is in
place on the connector, put the connector back onto
the cartridge and replace the cover of the cartridge.
117
Samsung CLP300 / Xerox 6110
REQUIRED FOR A SUCCESSFUL REFILL:
B..
A.
 Toner
 1 hole making tool
 1 replacement chip
Note: Please read carefully before refilling cartridge.
General Refilling Procedures:
Make sure you hold this cartridge in an upright position before creating a refill hole (some remaining or excess toner can and may fall out of the cartridge). Illustration A on the right shows you where to create a refill hole for
your cartridge. Once the hole has been created, empty any toner left inside the
cartridge (mixing two different brands of toners could result in bad printing,
or rare discoloration in your prints).
Before opening the bottle of toner, turn it upside down and tap it on a table
to loosen the toner and allow it to flow freely. Remove the cap and pull the
seal off the bottle. Attach the funnel cap making to sure it is on tightly. Tilt
the cartridge at a 45 degree angle and then the funnel cap toward the filling
hole and insert it into the hole. If the toner stops flowing before the cartridge
is full, simply remove the toner, close the cap, turn the bottle upside down and
tap it on a table. When you are done refilling this cartridge, use duct tape, or
electrical tape to seal the refilling hole back up. Please use illustration B.. as
a guidance. Do NOT attempt to remove the OEM chip as it is fused
into the cartridge. We will simply place the ultra-thin
replacement chip over the original.
Peel off the strip (shown) to expose the adhesive
backing on the reverse side of the chip.
Next, you will need to replace the chip. Please follow the diagram to the right
for chip installation instructions. Once you have finished installing the chip,
you may now place your cartridge back into the printer
Apply the new chip over the OEM as shown.
118
REQUIRED FOR A SUCCESSFUL REFILL:
SAMSUNG ML-1510,
ML-2250, SCX-D4200A
 Toner refill kit
 1 Phillips screwdriver and flat head screw driver
 Needle nose pliers
1.
D4200A Instructions
Remove Screws
Refill Hole
Note: Please read carefully before refilling cartridge.
General Refilling Procedures:
Remove toner hopper plug and empty any toner left inside the cartridge (mixing
two different brands of toners could result in bad printing, or rare discoloration
in your prints).
Before opening the bottle of toner, turn it upside down and tap it on a table to
loosen the toner and allow it to flow freely. Remove the cap and pull the seal off
the bottle. Attach the funnel cap making to sure it is on tightly. Tilt the cartridge
at a 45 degree angle and then the funnel cap toward the filling hole and insert
it into the hole. If the toner stops flowing before the cartridge is full, simply
remove the toner, close the cap, turn the bottle upside down and tap it on a
table. Once you are done refilling this cartridge, place the sealing plug back in
its place and use duct tape or electrical tape to seal up any necessary cracks on
the plug. The cartridge is now ready for use.
3.
2.
4.
5.
Remove Screws
SCX-D4200A Instructions
Follow illustrations 1-5 on the right to refill the SCX-D4200A cartridge. Once
you have removed the top portion of the cartridge, as shown on illustration 4,
you will be allowed to change the OEM chip with the Uni-kit chip provided. Refill in this area
119
Samsung ML1440 / ML1450 / ML1650
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 hole making tool
 1 replacement chip
Note: Please read carefully before refilling cartridge.
General Refilling Procedures:
Make sure you hold this cartridge in an upright position before creating a refill hole (some
remaining or excess toner can and may fall out of the cartridge). The picture on the right shows
you where to create a refill hole for your cartridge. Once the hole has been created, empty any
toner left inside the cartridge (mixing two different brands of toners could result in bad printing, or rare discoloration in your prints).
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the toner
and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach the funnel
cap making to sure it is on tightly. Tilt the cartridge at a 45 degree angle and then the funnel cap
toward the filling hole and insert it into the hole. If the toner stops flowing before the cartridge
is full, simply remove the toner, close the cap, turn the bottle upside down and tap it on a table.
When you are done refilling this cartridge, simply use duct tape, or electrical tape to seal the
refilling hole back up. Please use illustration B. as a guidance. Next, you will need to replace the chip. Please follow the diagram to the right for chip installation instructions. Once you have finished installing the chip, you may now place your cartridge
back into the printer.
Create Refill Hold Here
120
Samsung ML-7000
Page 1 of 2
Figure A.
Figure B..
Figure C.
Figure D.
Figure E.
Figure F.
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 Flat head screwdriver
 1 Phillips screwdriver
Note: Please read carefully before refilling cartridge.
General Refilling Procedures:
1. Clean the exterior of the cartridge.
2. Place the cartridge with the toner hopper away from you. Remove the
drum cover by unsnapping the bar from both the right and left sides
of the cartridge. Note the cover spring orientation for when it is reinstalled. See Figure’s A & B.. (The spring has been colorized to better
show its position).
3. 3. Unhook the small springs from both sides of the toner hopper. See
Figure C.
4. On the right side, remove the two screws from the end cap. Re move
the end cap. See Figure D.
5. Remove the entire waste section by working the left end cap free from
the hopper. It is just held on by pressure. See Figure E.
6. Remove the two screws and plastic bushing from the right side end cap.
See Figure F.
Continue to next page...
121
Samsung ML-7000
Page 2 of 2
7. Remove the optical sensor, unhook the wires, and remove the end cap.
See Figure’s G. & H.
8. This cartridge uses a unique but very simple toner sensing system. The
clear LED sends a light through the clear plastic slot it fits into. The
optical sensor doesn’t see the light as long as toner is in between them.
As soon as the toner gets low, the sensor picks up the light and signals
“Toner Low”.
9. Remove the fill plug from the hopper. This plug is very easy to damage as it is made of hard plastic. We have found the best way is to use
a fixed razor knife to get under the lip, and work it loose. You can also
use a flathead screwdriver to loosen the cap. (TAKE EXTREME CAUTION WHEN USING EITHER OBJECT TO REMOVE THE PLUG).
If the lip gets damaged, put a small amount of silicon around it when
you replace the plug. See Figure’s I & J.
Figure G.
Figure H.
Figure I.
Figure J.
10.Re-assemble the cartridge and place back into printer for testing.
122
SAMSUNG 3050 / 2850 / 2851 / 4826
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner  1 funnel cap
General Refilling Procedures:
Using the screw driver, remove the screws on the side of the cartridge so that the sealing
plug can be revealed (Illustration A,B., & C.). Once you have located the sealing plug, use
the flat head screw driver to gently loosen the sealing plug(Illustration D.). With the needle
nose pliers, gently, but forcefully pull the plug completely off the cartridge. If the plug happens to bent or crack, you may use electrical tape or duct tape to securely seal the cracks or
bents once you have replaced the plug at the end of the refill process. A. Remove the 3 screws on the right
end cap.
B.. Gently pry off the plastic drum axle
bushing. Keep this bushing with the appropriate end cap when removed. Each
side is different.
IMPORTANT: You must dispose of any original toner in the cartridge as much as possible before refilling. Dispose of toner properly into a trash can.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach
the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole and
insert it into the hole. If the toner stops flowing before the cartridge is full, simply remove
the toner, close the cap, turn the bottle upside down and tap it on a table. Once the cartridge
is full seal the hole with the plug.
Replace the chip by following the directions on illustration E.. Once you have finished
replacing the chip, gently shake the cartridge side to side to distribute the toner.
C. On the top edge of the end cap,
there is a plastic tab. Press in on the tab
and remove the right end cap.
D. Remove plug (circled in red) and
remove any remaining toner before
refilling.
E.. Replace the chip by cutting the
plastic rivets, drilling two holes, and
setting two self tapping screws in
place.
123
SAMSUNG ML2150 / ML2151 / ML2152 /
ML2155 / ML2151N / ML2152W / ML2550 /
ML2551N / ML2552W
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 Screw Driver
General Refilling Procedures:
Using a screwdriver, remove the screws as illustrated on the first top picture to the
right. Please do this in an open ventilated area (Outside would be best). Toner may
spill, please use care in removing the top portion of the cartridge.
IMPORTANT: You must dispose of any original toner in the cartridge as much as
possible before refilling. Dispose of toner properly into a trash can . Do not overfill
the cartridge by pouring the entire toner powder into the cartridge. Use half the
bottle now, and the rest at a later time. Overfilling can and will damage a cartridge.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach
the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the toner hopper and fill the hopper. If the toner stops flowing before the cartridge is full, simply remove the toner, close the cap, turn the bottle upside down and tap it on a table. Once the
cartridge has enough toner, place the removed portion back into place and screw it in. .
Remove Screws
Once everything has been reassembled, replace the chip by removing the screw (see
illustration to the right). Once the chip has been replaced, shake the cartridge side to
side to distribute the toner.
Remove screw to replace chip
124
Samsung CLP310 - 315
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 Needle nose pliers and small flat head screwdriver
Note: Please read carefully before refilling cartridge.
TOP SIDE
General Refilling Procedures:
Make sure you hold this cartridge in an upright position before refilling (some remaining or excess toner can and may fall out of the cartridge). The illustration on
the right shows you where to find the refill plug on your cartridge. Once you have
located the plug and removed it, empty any toner left inside the cartridge (mixing
two different brands of toners could result in bad printing, or rare discoloration in
your prints).
IMPORTANT: You must dispose of any original toner in the cartridge (as much as
possible before refilling). Dispose of toner properly in a trash can .
Remove Plastic Cover
Carefully Remove Plastic Plug
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen
the toner and allow it to flow freely. Remove the cap and pull the seal off the bottle.
Attach the funnel cap making to sure it is on tightly. Tilt the cartridge at a 45 degree
angle and then the funnel cap toward the filling hole and insert it into the hole. If the
toner stops flowing before the cartridge is full, simply remove the toner, close the
cap, turn the bottle upside down and tap it on a table. When you are done refilling
this cartridge, simply replace the plug on the cartridge as it was before refilling.
Note: Printers using this cartridge model will work without a chip replacement or
chip reset. Please be sure to refill the cartridge when the ink status shows 25% of
the toner is left in the cartridge
Installing your new chip
To install the new chip, the chip holder on the cartridge must be slightly modified. The area in red
to the right shows where the modification must be
made. Simply cut the portion off, slide out the old
chip, and install the new chip. You may use some
hot glue if needed on the top tips of the chip.
125
Samsung ML1630 / SCX-4500
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner  Needle nose pliers and small flat head screwdriver
Note: Please read carefully before refilling cartridge.
General Refilling Procedures:
Remove the screws from the side panel which hold it in place. After the screw have
been removed, remove the side panel from the cartridge. You will now see a plug
that looks like the picture on the right. Remove this plug and dispose of the old toner
before refilling it with the new toner.
IMPORTANT: You must dispose of any original toner in the cartridge as much
as possible before refilling. Dispose of toner properly into a trash can . Do not
overfill the cartridge by pouring the entire toner powder into the cartridge. Use
half the bottle now, and the rest at a later time. Overfilling can and will damage a
cartridge.
Remove screws from side cap.
Carefully remove Toner Plug.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen
the toner and allow it to flow freely. Remove the cap and pull the seal off the bottle.
Attach the funnel cap making to sure it is on tightly. Tilt the cartridge at a 45 degree
angle and then the funnel cap toward the filling hole and insert it into the hole. If the
toner stops flowing before the cartridge is full, simply remove the toner, close the
cap, turn the bottle upside down and tap it on a table. When you are done refilling
this cartridge, simply replace the plug on the cartridge as it was before refilling.
To replace the chip, drill out the two plastic rivets using a 5/64 bit
and replace them with screws after the chip has been changed.
126
Samsung MLT-D105
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner  Flat head screwdriver
 Phillips screwdriver
Note: Please read carefully before refilling cartridge.
The casing can be lifted upward
gently to release the chip
General Refilling Procedures:
Remove the screws from the side panel which hold it in place using the phillips
screwdriver. After the screw have been removed, remove the side panel from the
cartridge. You will now see a black plug about the size of a quarter more or less.
Remove this plug using the flat head screw driver to gently pry it from the cartridge
and dispose of the old toner before refilling it with the new toner.
IMPORTANT: You must dispose of any original toner in the cartridge as much
as possible before refilling. Dispose of toner properly into a trash can . Do not
overfill the cartridge by pouring the entire toner powder into the cartridge. Use
half the bottle now, and the rest at a later time. Overfilling can and will damage a
cartridge.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen
the toner and allow it to flow freely. Remove the cap and pull the seal off the bottle.
Attach the funnel cap making to sure it is on tightly. Tilt the cartridge at a 45 degree
angle and then the funnel cap toward the filling hole and insert it into the hole. If the
toner stops flowing before the cartridge is full, simply remove the toner, close the
cap, turn the bottle upside down and tap it on a table. When you are done refilling
this cartridge, simply replace the plug on the cartridge as it was before refilling.
Remove several screws from this side panel to
expose the toner plug located underneath.
127
SHARP FO45ND
RICOH 339479
RICOH 339473
PITNEY BOWES 8186, MURATEC/MURATA TS120
OKIDATA 52111401
NEC 20090
NEC S2526
MINOLTA 4161101, 1710434001
MINOLTA 1710433001, 0938306
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
General Refilling Procedures:
Plug
1. Remove the plug from the side of the cartridge by using a screwdriver, thereby
exposing the fill hole.
2. Refill by pouring toner into the fill hole through the nozzle attached to the toner
bottle.
3. Replace the plug when finished refilling.
128
Sharp ZT20TD1
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug
 Toner Hole Making Tool
General Refilling Procedures:
1. First you need to remove the END CAP of this cartridge by removing the screws
from the side.
2. Slowly and gently, pull the END CAP out and to the right until you notice that
the “locking tab” has been released (this will make it easier for you to completely
remove the END CAP).
3. Underneath the END CAP you will notice a plug, remove this plug using a screwdriver – this reveals the filling hole. 4. Refill by pouring toner into the fill hole through the nozzle attached to the toner
bottle.
5. Replace the plug when finished refilling, and replace the end cap making sure the
pins line up correctly.
129
XEROX 6R916 / 9R917
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
General Refilling Procedures:
1. First you need to locate the plastic SEALING PLUG similar to the one shown in
this diagram.
2. Slowly and gently, pry the SEALING PLUG away from the cartridge using a flat screwdriver - this reveals the filling hole.
3. Refill by pouring toner into the fill hole through the nozzle attached
to the toner bottle.
4. Replace the plug when finished refilling.
130
Xerox - 6R899
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug
 Toner Hole Making Tool
General Refilling Procedures:
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes
before using. Position the copper bit on the cartridge in the spot indicated by the photograph and push gently until it melts a hole in the cartridge. Remove the tool, place it
back on its stand and unplug it. If the small piece of plastic has fallen into the cartridge,
it must be removed, as this can damage your cartridge or cause print defects. If the
piece remains in the tool, wait for the tool to cool down and pry it out.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach
the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole
and insert it into the hole. If the toner stops flowing before the cartridge is full, simply
remove the toner, close the cap, turn the bottle upside down and tap it on a table. Once
the cartridge is full seal the hole with the plug.
Do not press down on the plug since the cartridge is resting on a table this can actually
damage the photo-optic drum. Instead hold one end of the cartridge up off the table
and twist the plug until it fully sealed. Now gently shake the cartridge side to side to
distribute the toner.
Make
Hole
131
XEROX 6R359
6R343, 6R333, 6R881, 6R737,
SHARP Z781701, ZT50701
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug
 Toner Hole Making Tool
General Refilling Procedures:
1. First you need to remove the END CAP of this cartridge by removing the screws
from the side.
2. Slowly and gently, pull the END CAP out and to the right until you notice that
the “locking tab” has been released (this will make it easier for you to completely
remove the END CAP).
3. Underneath the END CAP you will notice a plug, remove this plug using a screwdriver – this reveals the filling hole. 4. Refill by pouring toner into the fill hole through the nozzle attached to the toner
bottle.
5. Replace the plug when finished refilling, and replace the end cap making sure the
pins line up correctly.
132
Xerox - 106R441/106R442
Samsung – ML6060
NEC – 20152
Minolta – 1710497001
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug
 Toner Hole Making Tool
General Refilling Procedures:
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes
before using. Position the copper bit on the cartridge in the spot indicated by the photograph and push gently until it melts a hole in the cartridge. Remove the tool, place it
back on its stand and unplug it. If the small piece of plastic has fallen into the cartridge,
it must be removed, as this can damage your cartridge or cause print defects. If the
piece remains in the tool, wait for the tool to cool down and pry it out.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach
the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole
and insert it into the hole. If the toner stops flowing before the cartridge is full, simply
remove the toner, close the cap, turn the bottle upside down and tap it on a table. Once
the cartridge is full seal the hole with the plug.
Do not press down on the plug since the cartridge is resting on a table this can actually
damage the photo-optic drum. Instead hold one end of the cartridge up off the table
and twist the plug until it fully sealed. Now gently shake the cartridge side to side to
distribute the toner.
133
Xerox – 6R914
Sharp – AL100TD / AL1000
Sharp - AR 151/152/1631
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
General Refilling Procedures:
Follow the illustrations to the right to remove the waste hopper and assembly handle to
expose the toner and developer plugs. Once the plugs are exposed, carefully remove
them with a flat head screw driver.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen
the toner and allow it to flow freely. Remove the cap and pull the seal off the bottle.
Attach the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole and insert it into the hole. If the toner stops flowing before the cartridge is full,
simply remove the toner, close the cap, turn the bottle upside down and tap it on a table.
Once the cartridge is full, seal the hole with the plug by twisting it until it is completely
seated. Now gently shake the cartridge side to side to distribute the toner.
Remove the two screws circled in red.
Remove the two screws circled in red.
Toner Plug
Developer Plug
Note: Remember to use only half the bottle on your refill. The same goes for the developer toner.
DEVELOPER NOTE:
You may need to make a small funnel out of paper to pour the developer in through
developer hole. Use only half the bottle of developer when filling the cartridge, save
the other half for a later refill.
Remove handle assembly carefully
Remove Toner and Developer plugs
If you are finished refilling, insert the cartridge in the printer and print a few test
pages.
134
Xerox – 106R482
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
General Refilling Procedures:
Use a screwdriver to remove the small screw holding the waste hopper in place. Turn
the cartridge over, press on the clear plastic tab while pressing on the tab gently turn
the waste hopper away from the body of the cartridge. Do not be alarmed if the plastic
prong cracks or breaks off. Use a screwdriver to remove the two small screws to release
the end cap. Lift up on the end cap while pulling it to the left to remove it. You will
now see a large plastic plug. Use a flat head screwdriver to pop out the large plastic plug
found on the side of the side of the cartridge.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen
the toner and allow it to flow freely. Remove the cap and pull the seal off the bottle.
Attach the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the
filling hole and insert it into the hole. If the toner stops flowing before the cartridge is
full, simply remove the toner, close the cap, turn the bottle upside down and tap it on
a table. Once the cartridge is full, seal the hole with the plug by twisting it until it is
completely seated.
Perform the following steps over a newspaper:
Slide open the door over the waste hopper and dump out the waste toner onto the
newspaper. Reassemble the cartridge. Now gently shake the cartridge side to side to
distribute the toner.
DEVELOPER NOTE:
Adding developer onto your cartridge’s magnetic roller is similar to pouring mustard
on a hotdog. Applying less developer is better than applying too much developer.
Pour a thin bead of developer across the length of the magnetic roller.
Rotate the roller counter-clockwise (to spread the developer across the magnetic roller
) then print a sample.
If the printer takes a while to “warm up,” then try adding a little more developer. This
time, rotating the magnetic roller clockwise. Note: When finished, the magnetic roller
will be “bald” in some areas. This is normal.
135
Xerox Phaser 3100
Ricoh 413460
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 Phillips screwdriver and flat head screw driver ­
 Needle nose pliers
A.
Note: Please read carefully before refilling cartridge.
General Refilling Procedures:
Using the screw driver, remove the screws on the side of the cartridge so that the sealing plug can
be revealed (Picture A.). You will need to remove some gears to access the toner plug, please remember the place of each gear before removing them from the cartridge. Once you have located
the sealing plug, use the flat head screw driver to gently loosen the sealing plug(Picture B..). With the needle nose pliers, gently, but forcefully pull the plug completely off the cartridge. If
the plug happens to bent or crack, you may use electrical tape or duct tape to securely seal the
cracks or bents once you have replaced the plug at the end of the refill process. B..
Toner Hopper Plug (Refill Here)
Empty any toner left inside the cartridge (mixing two different brands of toners could result in
bad printing, and unpredictable results).
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the toner
and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach the funnel
cap making to sure it is on tightly. Tilt the cartridge at a 45 degree angle and then the funnel cap
toward the filling hole and insert it into the hole. If the toner stops flowing before the cartridge
is full, simply remove the toner, close the cap, turn the bottle upside down and tap it on a table.
Once you are done refilling this cartridge, place the sealing plug back in its place and use duct
tape or electrical tape to seal up any necessary cracks on the plug. Remember to replace the key card before installing the cartridge into the printer. This will insure that the counter is reset and ready for use.
NOTE: Remember to replace the smart card on the Ricoh 413460.
136
Xerox Phaser 7300
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
A. Toner unit (top) Drum unit (bottom)
Note: Please read carefully before refilling cartridge.
General Refilling Procedures:
Hopper section is separated into two sections; one side of the hopper is for the toner delivery and contains the toner ready for printing. The other side is for the Waste toner. Toner is spread evenly across this section by means of an Archimedes screw. It is essential that all the toner is removed from both of these two sections, before the new toner is placed into the hopper unit. Simply opening the gate at the bottom of the hopper, and pulling out the black bung on the side
gives us the opportunity to thoroughly clean the new toner section of the hopper.
B.. Toner unit
To clean the waste section: On the side of the hopper is a spring loaded gate, which can be pushed back to open the waste section to allow cleaning. Pour all waste toner out and discard it. When you have emptied the waste toner,
remember to place the plug back into its place.
Now the cartridge can be refilled. Using illustration D as a reference carefully remove the hopper plug by placing a small flat blade screwdriver behind the lip of the bung, and pry it away from the hopper unit. Care should be taken when refilling the hopper unit, as toner can leak out of the main gate, simply place some tape over the gate area whilst filling to stop leaking.
C. Waste hopper section
D. Toner hopper section
Before opening the bottle of toner, turn it upside down and tap it on a table to
loosen the toner and allow it to flow freely. Remove the cap and pull the seal off
the bottle. Attach the funnel cap making to sure it is on tightly. Tilt the cartridge at
a 45 degree angle and then the funnel cap toward the filling hole and insert it into
the hole. If the toner stops flowing before the cartridge is full, simply remove the
toner, close the cap, turn the bottle upside down and tap it on a table. Once you are
done refilling this cartridge, replace the plug back into its place and combine the
toner unit with the drum unit. Your cartridge is now ready for use.
137
XEROX 7400 / XEROX 7450
REQUIRED FOR A SUCCESSFUL REFILL:
A.
 Toner
 1 funnel cap
 1 flat head screwdriver
General Refilling Procedures:
Use a flat head screwdriver to pop out the large plastic plug found on the side of the
side of the cartridge.
IMPORTANT: You must dispose of any original toner in the cartridge as much as
possible before refilling. Dispose of toner properly into a trash can.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen
the toner and allow it to flow freely. Remove the cap and pull the seal off the bottle.
Attach the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole and insert it into the hole. If the toner stops flowing before the cartridge is full,
simply remove the toner, close the cap, turn the bottle upside down and tap it on a table.
Once the cartridge is full, seal the hole with the plug by twisting it until it is completely
seated. Now gently shake the cartridge side to side to distribute the toner.
Replacing the chip
C.
Remove the sticker as shown in illustration B.. With the flat head screwdriver,
pop open the compartment and remove the OEM chip. Replace with the new
Uni-kit compatible chip.
Note: The Xerox 7450 toner cartridge may look different than the pictures to
the right, however, the refilling method is the same. Both the 7400 and 7450
have a removable plug and chip that can be found in a similar compartment.
138
XEROX PHASER 3300
REQUIRED FOR A SUCCESSFUL REFILL:
1.
2.
 Toner
 1 Phillips screwdriver and flat head screw driver
 Needle nose pliers
Note: Please read carefully before refilling cartridge.
General Refilling Procedures:
Remove toner hopper plug and empty any toner left inside the cartridge (mixing
two different brands of toners could result in bad printing, or rare discoloration
in your prints).
Before opening the bottle of toner, turn it upside down and tap it on a table to
loosen the toner and allow it to flow freely. Remove the cap and pull the seal off
the bottle. Attach the funnel cap making to sure it is on tightly. Tilt the cartridge
at a 45 degree angle and then the funnel cap toward the filling hole and insert
it into the hole. If the toner stops flowing before the cartridge is full, simply
remove the toner, close the cap, turn the bottle upside down and tap it on a
table. Once you are done refilling this cartridge, place the sealing plug back in
its place and use duct tape or electrical tape to seal up any necessary cracks on
the plug. Remove Side Panel
Remove Screws
3.
4.
The cartridge is now ready for use.
Remove Plug and Toner
The chip is held in place by plastic rivets. It must
be replaced for the cartridge to work. It can be
replaced by first cutting the plastic rivets, then
drilling two holes and setting two self-tapping
screws in place.
139
Xerox 5500
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
General Refilling Procedures:
Turn the cartridge so that the color side cap faces you. Once the side cap faces you, remove
the side cap by using a small flat head screw driver to press up on the locks that hold the side
cap to the cartridge. Remove the side cap so that you see the toner plug underneath it. With
the small flat head screwdriver, slowly and carefully remove the plug. (Please remember that
this plug will be used again, so do not damage it by tearing it out).
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the
toner and allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach the
funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole and insert it into the hole. If the toner stops flowing before the cartridge is full, simply remove the
toner, close the cap, turn the bottle upside down and tap it on a table. Once the cartridge is
full seal the hole with the plug.
Now gently shake the cartridge side to side to distribute the toner.
To remove the chip,
simply lift the middle
cover that holds the
chip in place, slide the
chip out, and release
the cover. Repeat the
process for installation
of the chip.
140
Ricoh Aficio SP C220
REQUIRED FOR A SUCCESSFUL REFILL:
 Toner
 1 funnel cap
 1 hole plug (OPTIONAL - Duct Tape can replace hole plug))
 Toner Hole Making Tool
General Refilling Procedures:
Rest the Hole Making Tool on its stand and plug into an outlet. Wait 3 full minutes before using.
Position the copper bit on the cartridge in the spot indicated by the photograph and push gently until
it melts a hole in the cartridge. Remove the tool, place it back on its stand and unplug it. If the small
piece of plastic has fallen into the cartridge, it must be removed, as this can damage your cartridge
or cause print defects. If the piece remains in the tool, wait for the tool to cool down and pry it out.
Before opening the bottle of toner, turn it upside down and tap it on a table to loosen the toner and
allow it to flow freely. Remove the cap and pull the seal off the bottle. Attach the funnel cap making to sure it is on tightly. Tilt the funnel cap toward the filling hole and insert it into the hole. If the
toner stops flowing before the cartridge is full, simply remove the toner, close the cap, turn the bottle
upside down and tap it on a table. Once the cartridge is full seal the hole with the plug.
Do not press down on the plug since the cartridge is resting on a table this can actually damage the
photo-optic drum. Instead hold one end of the cartridge up off the table and twist the plug until it
fully sealed. Now gently shake the cartridge side to side to distribute the toner.
Create Refill Hole Here
Please keep in mind that a plug might not be an option for your cartridge. There are mechanisms
that may prevent the plug from sealing the hole properly or interfering with other parts inside. In
cases like this, duct tape would be a better option to seal the hole.
141
Download PDF
Similar pages