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User manual
Spirit G XL
1-3 KVA
– PF0.9
Uninterruptible Power Supply
All rights reserved.
The information in this manual is subject to change without notice.
Thank you for purchasing this series UPS. It is secure and reliable and requires only low maintenance.
Please read this manual carefully and entirely. It contains instructions about safety, installation and operation. These will help you to reach maximum life time of your UPS. This manual explains the inner working principle and the corresponding protective functions. Furthermore, it contains information regarding the use of the equipment.
Carefully follow the given instructions and warning messages in this manual or on the device itself. Only use the equipment once you had fully read the safety and operation instructions.
Remark: Our products might differ slightly from the data in this manual due to continual improvements. If needed contact a local representative to get further information.
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TABLE OF CONTENTS
1. Introduction……………….…..…………………………….….…………………………………………..….…………………………….
2. Safety Warnings...….……...………………………...........................................................................................
3. Installation …………………………………………….…………………………...............................................................
3.1.
3.2.
Unpacking and Inspecting the Equipment..………………...……..................................................
Checking the accessories..….……..….……….……………………….....................................................
3.3.
3.4.
3.5.
3.6.
Rack mount Installation..………………………………………………..…………..........................................
Rack mount Wiring Installation……...…….…………………………….................................................
Connecting the Battery Packs (EBPs)…………….……….…………..................................................
Rack mount converted to Tower Installation…………………………………….…...............................
3.7. UPS Initial Start-up……………….……………….………………………………………………………………………….
4. Display Monitor, Operation and Control………………………..….…...….......................................................
4.1.
4.2.
Control functions…………………………………................................................................................
Display Functions…….……………………………………………………......................................................
4.3.
4.4.
Parameters Inquiring………….………..…….……………………………..................................................
Parameter Settings………………..……………………….....................................................................
4.5. Start up and Turn off the UPS..……………………........................................................................
5. Communication….……………………….….…………………...............................................................................
5.1.
5.2.
5.3.
5.4.
Communication Options and Control Terminals….................................................................
RS232 and USB Communication Ports……….……..………………………………………………………………
Connectivity Cards..…………………………………………………………………………….………………………......
Emergency Power Off (EPO)…………….…………………………………………………...............................
5.5.
5.6.
Load Segments.......………………………………………………………………………………..............................
UPSilon2000 Power Management Software……………………………………………………………………..
6. Maintenance.……………………………………………………..……....…..................................................................
6.1. Maintenance of UPS and Batteries.…………………....................................................................
6.2.
6.3.
6.4.
6.5.
Storing the UPS and Batteries…..…………….............................................................................
Replacing the Batteries…………………………………......................................................................
Replacing the UPS (R/T) and Battery Packs (EBPs)……...........................................................
Testing New Batteries…..…………......…………………...................................................................
6.6. Recycling the Used Batteries and the UPS…………………………………………………………………………
7. Specifications…..…………………………………………………..……....…................................................................
7.1.
7.2.
Model Specifications..……………….……………………....................................................................
Rear Covers……………………………..………………...........................................................................
8. Troubleshooting………...………………………………………..……....…................................................................
CONTENT LIST OF TABLES
Table 1
Table 2
Table 3
Table 4
Table 5
Table 6
Table 7
Table 8
Table 9
Table 10
Table 11
Indicator descriptions……………………………………………………………………………………………………..
Button functions..…………………………………………………............................................................
Operating status corresponding to indications………..……………………………………………………..
LCD Display ……………………………………………………………..……………………………………………………..
Parameters inquiring..……………………………..……………………………………………………………………..
Parameters settings………………………………..……………….……………………………………………………..
Operation modes…………………………………….………………..…….……………………………………………..
Battery number configuration…………….……………………..…………………………………………………..
Pin assignment of RS232 communication port….…………………………………………………………….
Communication options…………………………………….......……………………………………………………..
Extended battery model…………………………………………………………………….…………………………..
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SPIRIT G XL 1-3 KVA - PF0.9 - UPS
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22
24
26
31
31
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15
16
17
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31
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35
29
29
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26
26
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36
5
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19
23
25
14
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9
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6
7
7
7
Table 12
Table 13
Table 14
Table 15
Table 16
Table 17
Table 18
Table 19
Table 20
Table 21
Table 22
Table 23
Table 24
UPS models……..……………………………………………………………………………………………………………..
Weights and dimensions………..……………………………………………………………………………………….
Electrical input A. …………………………………………………………………………………………………………..
Electrical input B. …………………………………………………………………………………………………………..
Electrical input connections…….……………………………………………………………………………………..
Electrical output……………………………………………………………………………………………………………..
Electrical output connections………………………………………………………………………………………….
Environment and safety…………………………………………………………………………………………………..
Internal charger…….………………………………………………………………………………………………………..
Battery runtimes at 100% load….…………………………………………………………………………………….
Battery...……..………………………………………………………………………………………………………………….
Troubleshooting….………………………………………………………………………………………………………….
Warnings messages and fault codes….………………….............................................................
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Class B EMC Statements
– FCC Part 15
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the
FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.
This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
Reorient or relocate the receiving antenna.
Increase the separation between the equipment and the receiver.
Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
Consult the dealer or an experienced radio/TV technician for help.
Special Symbols
The following are examples of symbols used on the UPS or accessories to alert you to important information:
Symbol Indication
Risk of electric shock – Observe the warning associated with the risk of electric shock symbol
Caution – need your attention
Indicates that you should not discard the UPS or the UPS batteries in the trash. This product contains sealed, lead-acid batteries and must be disposed of properly. For more information, contact your local recycling/reuse or hazardous waste center.
33
34
34
34
36
37
31
32
32
32
32
32
33
Indicates that you should not discard waste electrical or electronic equipment (WEEE) in the trash.
For proper disposal, contact your local recycling/reuse or hazardous waste center.
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1. INTRODUCTION
This UPS protects your sensitive electronic equipment from most common power problems, including power failures, power sags, power surges, brownouts, line noise, high voltage spikes, frequency variations, switching transients and harmonic distortion.
Power outages might occur unexpectedly and power quality can be erratic. These power problems have potential to corrupt critical data, destroy unsaved work sessions and damage hardware – causing hours of lost productivity and expensive repairs.
With the UPS, you can safely eliminate the effects of power disturbances and guard the integrity of your equipment. Providing outstanding performance and reliability, the UPS’s unique benefits include:
True online double-conversion technology with high power density, utility frequency independence and generator compatibility. Output power factor up to 0.9.
Three segment charging mode to increase battery service life, optimize recharge time.
Selectable High Efficiency mode of operation.
Cold start function to start-up the UPS without utility.
Standard communication options: one RS232 communication port, one USB communication port and relay output contacts or SNMP card.
Power shedding function may turn off uncritical load in battery backup to make longer backup time for critical load.
Extended runtime with up to four Extended Battery Modules (EBPs) per UPS.
Emergency shutdown control through the Remote Emergency Power-off (EPO) port.
The content displayed on the interface is rich. The capacity of the loads and the battery can be seen directly and the
FLASH pictures and fan rotating icon can be displayed while charging. Enhance, it is easy to know its operation status.
When UPS fails, it can show the fault code; therefore, the UPS can be repaired as soon as possible by inquiring fault code table.
NOTICE: In the manual, RT is short for Rack-Tower conversion.
Rack/Tower convertible LCD design. No matter what angle required, only pressing the key slightly to reach your perspective needs.
For RT model, it is equipped with hot swappable battery feature needed for 19“rack solution.
RT models in a space-optimizing 2U size fits any standard 19“rack.
Fig. 1 – The Rackmount UPS front view
Fig. 2 – The Rackmount EBP front view
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2. SAFETY WARNINGS
This chapter contains important instructions that you should follow during installation and maintenance of the UPS and batteries. Please read all instructions before operating the equipment and save this manual for future reference.
Following the safety instructions:
DANGER
The UPS contains lethal voltages. All repairs and service should be performed by authorized service
personnel only. Please follow the local safety regulations and corresponding laws during installation,
operation and maintenance; because otherwise it may result in injury and/or equipment damage. The safety instructions in this manual serve in addition to the local valid safety regulations.
There are no user serviceable parts inside the UPS.
WARNING
The UPS contains its own energy source (batteries). The UPS output may carry live voltage even when the UPS is not connected to an AC supply.
To reduce the risk of fire or electric shock, install the UPS in a temperature and humidity controlled, indoor environment, free of water, corrosive gases, conductive contaminants or strong dust formation.
Ambient temperature must not exceed 40°C. But to preserve batteries lifetime, we advise you to an operating temperature of 20°C to 25°C.
Do not place any liquids on the UPS cabinet in order to not trigger electrical discharges nor other dangers.
To reduce the risk of fire, connect only to a circuit provided with branch circuit overcurrent protection in accordance with the National Electrical Code (NEC), ANSI/NFPA 70.
Output overcurrent protection and disconnect switch must be provided by others.
To comply with international standards and wiring regulations, the sum of the leakage current of the
UPS and the total equipment connected to the output of the UPS must not have an earth leakage current greater than 3.5 milliamperes.
If installing optional rack mount EBP(s), install the EBP(S) directly below the UPS so that all wiring between the cabinets is installed behind the front covers and is inaccessible to users. The maximum number of EBP(s) per UPS is four.
If the UPS requires any type of transportation, verify that the UPS is unplugged and turned off and then disconnect the UPS internal battery connector.
CAUTION
Batteries can present a risk of electrical shock or burn from high short-circuit current. Observe proper precautions. Servicing should be performed by qualified service personnel knowledgeable of batteries and required precautions. Keep unauthorized personnel away from batteries.
Proper disposal of batteries is required. Refer to your local codes for disposal requirements.
Never dispose of batteries in a fire. Batteries may explode when exposed to flame.
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3. INSTALLATION
This section explains:
- Equipment unpacking and inspection;
- Checking the accessory kit;
- Cabinet installation;
- Wiring installation;
- Initial start-up.
3.1. Unpacking and inspecting the Equipment
3.1.1. Unpack the UPS and check it for any transport damage. Do not put the unit into operation in case of damage or of missing parts and keep all packing material for the forwarder and/or dealer. Inform the forwarder and the dealer.
3.1.2. Check if the delivered equipment is indeed the one you wanted to buy. You can do that by checking the model number on the unit rear side.
3.1.3. CAUTION:
Unpacking the UPS in a low-temperature environment may cause condensation to occur in and on the cabinet. Do not install the cabinet until the inside and outside of the cabinet are absolutely dry (hazard of electric shock).
The UPS is heavy (see page 32 «Weights and dimensions»). Be careful to unpack and move the equipment.
3.1.4. Place the UPS in a clean and solid location. Avoid places with vibrations, dust, high humidity, flammable gas, liquids and corrosion.
3.1.5. The ambient temperature must not exceed 40°C maximum. To preserve batteries lifetime, we advise an operating temperature of 20°C to 25°C.
3.1.6. The UPS must be installed in a location with sufficient ventilation.
3.2. Checking the accessories
3.2.1. The accessory of inverter contains:
- UPS user’s manual;
- Software-Suite-CD;
- USB cable;
- Power cord (input and output);
- RS232 cable;
- In case of an ordered optional Extended Battery Module (EBP): manual of EBP.
Note: Discard the EBP user manual if you are installing the EBP with a new UPS at the same time. Use the
UPS user manual to install both – UPS and EBP.
3.2.2. The accessory of rail kit (options) – check if following rail kit items are included for each inverter: a) Left rail assembly: left rail, rear rail, 3 x pan-head screws M5_8. b) Right rail assembly: right rail, rear rail, 3 x pan-head screws M5_8. c) Rail hardware kit: 8 x butterfly nuts M5, 2 x rear stop brackets, 8 x umbrella nuts M5. d) Mounting bracket kit: 2 x mounting brackets, 8 x flat-head screws M4_8.
3.2.3. Tools required – to assemble the components, you need the following tools: cross-shaped screwdriver, wrench or socket of 6mm.
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3.3. Rack mount Installation
3.3.1. Rack Installation:
The rack mount cabinet is delivered with all accessories, which are required for installation on a standard
EIA or JIS seismic rack mount configuration with square and round mounting holes.
In 19”-racks, the rail assemblies can be adjusted in depth from front to rear around 50cm until approximately
80cm.
3.3.2. PRECAUTIONS during the Rack-Mount:
The cabinet is heavy. Removing it from its carton requires a minimum of two people.
If installing optional EBP(s), make sure to install the EBP(s) directly below the UPS in order that all wiring between inverter and external batteries is installed behind the front cover and thus inaccessible to users.
NOTE: mounting rails are required for each individual cabinet.
3.3.3.
Installation of the rail kit:
① Assemble the left and right rails to the rear rails as shown in figure 3 below. Do not over tighten the screws. Adjust each rail size for the depth of your rack.
Fig. 3 – Assembly of the rails
②
③
④
Select the proper size in the rack for positioning the UPS (see fig. 4). The rail occupies four positions on the front and rear of the rack.
Tighten four M5 umbrella nuts in the side of rail assembly (see fig. 3).
Fix one rail assembly to the front of the rack with one M5x12 pan-head screw and one M5 cage nut.
Use two M5 cage nuts and two M5x12 pan-head screws to fix the rail assembly to the rear of the rack.
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Fig. 4 – Fixing the rails
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⑤
⑥
⑦
⑧
⑨
Repeat the steps ③ and ④ to assemble the other rails.
Tighten the four butterfly nuts in the middle of each rail assembly.
If installing optional modules, then repeat step ① through step ⑥ for each rail kit.
Place the UPS on a flat, stable surface with the front of the device facing to you.
Align the mounting brackets with the screw holes on each side of the UPS and fix it all with the supplied M4x8 flat-head screws (see fig. 5).
Fig. 5 – Installing the mounting brackets
⑩
⑪
⑫
⑬
If installing optional modules, repeat step ⑧ and ⑨ for each module.
Slide the UPS and any other optional module into the rack.
Secure the front of the UPS to the rack by using one M5x12 pan-head screws and one M5 cage nuts on each side (see fig. 6). Install the bottom screw on each side through the bottom hole of mounting bracket and the bottom hole of the rail. Repeat that for any optional module.
Continue to the following section «Rackmount Wiring Installation».
Fig. 6 – Securing the front of the module
3.4. Rack mount Wiring Installation
This section explains:
-
Installation of the UPS, including connecting the UPS internal batteries;
-
Connection of all optional EBP(s).
3.4.1. Installation of the UPS
NOTE: Do not make unauthorized changes to the UPS; otherwise, damage may occur to your equipment and void your warranty.
NOTE: Do not connect the UPS power cord to utility before the installation is completed.
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Follow these steps to install the UPS:
① Remove the front cover of each UPS, hold and extract the right cover part (without LCD) from the panel (see fig. 7).
②
Fig. 7 – Extract the UPS front cover
Connect the internal battery connector red to red (see fig. 8). Press the connector firmly in to ensure a proper connection.
Remark: Note that the above steps ① and ② are only concerning the replacement of batteries or the addition of internal batteries. If the UPS is delivered with installed internal batteries, then the plug is already connected.
CAUTION: A small electric arc may occur when connecting the internal batteries. This is normal and will not harm personnel. Connect the cables quickly and firmly.
Fig. 8 – Connection of internal batteries of the UPS
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③
④
Fig. 9 – Connection of long backup external battery
If you are installing EBPs, then read the following section «Connecting the Battery Packs (EBPs)» before continuing with the UPS installation.
Replace the UPS front cover: if EBPs are installed, verify if the EBP cable has been well routed through the knockout-opening in the knockout metal sheet before replacing the cover. Afterwards, mount back the cover.
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⑤
Fig. 10
⑥
⑦
⑧
If you are installing a power management software, connect your computer to one of the communication ports or optional connectivity card. For the communication ports, use an appropriate cable.
If your rack has conductors for grounding or for bonding of ungrounded metal parts, then connect the ground cable (not supplied) to the ground bonding screw. See «Rear Covers» for the location of the ground bonding screw for each model.
If an emergency power-off (disconnect) switch is required by local codes, see «Remote Emergency
Power-Off (REPO)» to install the REPO switch before powering on the UPS.
Continue under section «UPS Initial Start-up».
3.5. Connecting the Battery Packs (EBPs)
Follow these steps to install the battery packs (EBPs) for a UPS:
① Remove the front cover of each EBP and of the UPS (see fig. 11) as explained in section «Installation of the UPS».
②
Fig. 11 – Removing the EBP front cover
Remove the small cable knockout metal sheet on the lower border of the UPS front cover, which is intended for the EBP cable passages (see fig. 12).
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③
Fig. 12 – Removing the small knockout metal sheet for passing the cables
For the undermost EBP – as well as for a single battery pack -, remove also the small knockout metal sheet on the upper border of the front cover. And if you are installing more than a single battery pack (EBP), then remove for each additional pack this knockout metal sheet on the upper and lower border of the front cover (see fig. 13 for the location of the knockouts for the EBP cable passages coming from above). Except the lower metal sheet of the last pack does not have to be removed.
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CAUTION:
A small electric arc may occur when connecting the internal batteries (EBP) to the UPS. This is normal and will not harm personnel. Connect the cables quickly and firmly.
④ Plug the EBP cable(s) into the battery connector(s) (see fig. 13). Up to four EPBs may be connected to the UPS. Connect black to black. Press the connector tightly together to ensure a proper connection.
⑤
⑥
To connect a second battery pack (EBP), unclip the EBP connector on the first EBP and pull gently to extend the wiring to the EBP connector on the second EBP. Repeat for additional EBPs.
Verify that the EBP connections are tight and the adequate bend radius and strain relief exist for each cable.
Replace the EBP front cover after verifying that the EBP cables are correctly routed through the EBP cover knockouts and that the cover clips properly into the cover hooks on the left module side.
⑦
Repeat that for each additional EBP. Refer to «UPS Installation» for the installation of the front cover.
Ensure that all wires connected between the UPS and the EBP(s) are installed behind the front cover and thus not accessible to users.
3.6. Rack mount converted to Tower Installation
3.6.1. Rack mount converted to Tower by plastic base installation
For simple upright placing of the device, mount the plastic holders as follows:
① Nest the two plastic brackets as on fig. 14.
② Flatten the nested part.
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Fig. 14 – Assembly of the plastic holder
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③ Even when an EBP is needed to be placed in the middle, the assembly of the plastic holder stays similar. The difference is that two extension pieces (1U) are added between the base brackets (see fig. 15).
③ A ③ B
③ C ③ D
③ E ③ F
Fig. 15 – Assembly of the plastic holder
3.6.2. View of Tower Installation
The fig. 16-A shows one UPS in tower installation, and fig. 16-B shows the tower installation of UPS and battery packs
(EBPs). Install the base and then place the RT UPS one after another on the holders (see fig. 16-B). The cover installation and the cable connection of the UPS and battery packs (EBPs) are the same as for RT.
Fig. 16-A – Tower installation of one UPS
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Fig. 16-B – Tower installation of UPS and battery packs
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Fig. 17 – Connection of long backup external battery
3.7. UPS Initial Start-up
NOTE: Before starting up, verify that the total equipment ratings do not exceed the UPS capacity in order to prevent an overload alarm.
To start-up the UPS:
①
②
③
④
⑤
⑥
If optional EBPs are installed, verify that the EBPs are connected to the UPS.
Connect the equipment to the load to be protected, but do not turn on the protected equipment.
It is necessary to make provisions for cord fastening and strain relief.
Plug the detachable UPS power cord into the input connector on the UPS rear cover.
Plug the UPS power cord into a power outlet. The display on front side illuminates.
The UPS performs a self-test when starting. After that, the charger will charge the battery. If the output displayed on LCD is «0», then there is no output. If you need output current without starting the UPS during
⑦
⑧ connection to the mains, then you need to set bPS option to «ON» in setting mode (refer to page 19 «Bypass
Mode Setting».
Press the combination of start-up buttons on UPS front cover for at least ½ second. The UPS will start up and the LED will turn on and off sequentially.
Check the UPS front cover for active alarms or messages. Rectify any active alarms before continuing. Refer for that on table 23 «Troubleshooting» on page 36. If the indicator is on, do not proceed until you have removed all alarms. Check the UPS status on front cover to view the active alarms. Correct the alarms and restart if necessary.
⑨
⑩
⑪
⑫
Verify that the indicator is illuminated. It indicates that the UPS is operating normally and that any loads are powered.
If optional EBPs are installed, then refer to page 24 «Battery number configuration» to adjust the installed number of EBPs.
To change any other standard default factory settings, see on page 19 «Parameter Settings».
If you installed an optional EPO, then test the EPO function: activate the external EPO switch. Verify the status change on the UPS display. Deactivate the external EPO switch and restart the UPS.
a) NOTE: At initial start-up, the UPS sets the system frequency according to input frequency of the line (the input frequency auto-sensing is enabled by default).
b) NOTE: At initial start-up, please set the needed output voltage before you are starting up the UPS. After the subsequent start-up, the UPS will output the setting voltage.
c) NOTE: The internal batteries charge up to 80% of capacity in less than 5 hours. However, we recommend after installation or long-term storage that the batteries are charged during 48 hours. If optional EBPs are installed, refer to recharge times listed in table 21 «Battery runtimes at 100% load» on page 34.
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4. DISPLAY MONITOR, OPERATION AND CONTROL
This chapter contains information for use of the UPS, including front cover operation, operating modes, UPS start-up and shutdown, transferring the UPS between the modes, configuring bypass settings, load segments and battery settings.
4.1. Control functions
The UPS has a LCD segmental display with three buttons and backlight. It provides useful information about the UPS itself, load status, measurements and settings (see fig. 18).
Fig. 18 – LED display functions
Indicator
TABLE 1 – Indicator descriptions
Description
red
ON - The UPS has an active alarm or fault. yellow
Button
Start-up combination
( + )
Rotating combination
( + )
Battery test/mute combination
( + )
ON - The UPS is in bypass mode. The UPS is operating normally on bypass during ECO mode with high
efficiency operation. yellow
ON - The UPS is in battery mode.
ON - The UPS is operating normally.
NOTE: When the UPS is powered on or is in start-up process, these indicators will turn on and off sequentially.
NOTE: On different operation modes, these indicators will indicate differently. Refer for that to table 7.
TABLE 2 – Button functions
Function description
RT - Press and hold these keys longer than ½ second to turn on the UPS or to turn it off.
RT - Press and hold these keys longer than 2 seconds to circumrotate the LCD.
Press and hold these keys longer than 1 second in LINE mode or ECO mode: the UPS runs its self-test function.
Press and hold these keys longer than 1 second in battery mode: the UPS operates in mute function.
Scroll or
Setting entry
Setting mode «without function»:
Press and hold this key longer than ½ second (but shorter than 2 seconds): indicates the items of LCD menu orderly.
Press and hold this key longer than 2 seconds: indicates the items orderly and circularly (every two seconds); when pressing and holding the key for some time again, it will return to the initial status.
Setting mode «with function»:
Press and hold this key longer than ½ second (but shorter than 2 seconds): select the set option.
Setting mode «without function»:
Press and hold the key longer than 2 seconds: function setting interface.
Setting mode «with function»:
Press and hold the key longer than ½ second (but shorter than 2 seconds): confirm the set option.
Press and hold the key longer than 2 seconds: exit from this function setting interface.
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N o
Operating status
TABLE 3 – Operating status corresponding to indications
N o r
Indication
B a t
B p s
F a n
Warning Remarks
1 LINE mode
Voltage normal ● none
Over- and undervoltage protection, transfer to battery mode
2 Battery mode
● ●
★ every 4 seconds
Voltage normal
Battery voltage abnormal - warning
● ●
★
●
★ ★ every 4 seconds every second
3 Bypass mode
Mains normal (AC) in bypass mode
Overvoltage of mains (AC), warning in bypass mode
Undervoltage of mains (AC), warning in bypass mode
4 Battery disconnect wanring
●
★
★
★ every 2 minutes every 4 seconds every 4 seconds
Eliminate after starting the UPS.
Bypass mode
Inverter mode
Mains connection or start
●
●
★
★ every 4 seconds every 4 seconds
6 times
Ensure that the battery disconnection switch is closed.
Ensure that the battery disconnection switch is closed.
Ensure that the battery is connected properly.
5 Output overload protection
Overload, warning in LINE mode
Overload in LINE mode, protection
Overload warning in battery mode
●
★
2x per second
Remove less important loads.
● ● long beeps Remove less important loads.
● ●
★
2x per second
Remove less important loads.
● ● ● long beeps Remove less important loads. Overload in battery mode, protection
6 Overload warning in bypass mode
7 Fan fault (fan icon flashes)
●
★
▲ ▲ ▲
★ every 2 seconds every 2 seconds
Remove less important loads.
Check if the fan is e.g. blocked by an object.
Contact service personnel if the fault code and
8 Fault mode
● long beeps the symbol is displayed and if you can not solve the problem by yourself.
Legend: ●
★
▲
The indicator lights for a longer period.
The indicator flashes.
The indicator status depends on other conditions.
Explanatory note: If the UPS is in fault status, it is helpful to have the working status of the UPS and the detailed information about the fault by means of the two below tables.
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4.2. Display Functions
In case of a fault or after 5 minutes of inactivity, the LCD display shows the output parameters.
The backlit LCD dims automatically its lighting intensity after 5 minutes of inactivity. Press any button to restore the screen.
The LCD display comprises a numerical value section and graphical sections for capacity, fan status and charger status. For more details, refer to table 4.
TABLE 4 – LCD display
Section Description Graphic
Numerical value section
Corresponds to the numerical value of the inquiring items (output, load, temperature, input, battery). As adjacent graphic shows, the output voltage is
220V and the output frequency 50Hz.
Capacity graphical section
Graphical display of the capacity of battery and load. Each square represents 20% of capacity. As the adjacent graphic shows, the load reaches 80%-100% (5 squares) and the capacity of battery is 40%-60% (3 squares). When the UPS is overloaded, the icon will light. When the battery is weak or disconnected, the icon will also light.
Fan status graphical section
Indicates graphically if the fan works normally or not. When it works normally, a dynamic rotating fan blade will be shown. When the fan works abnormally, then the icon lights as warning.
Charger status graphical section
Graphical display of the charger status. When the charger works normally, then the corresponding icon will vary dynamically and orderly. When the charger works abnormally, then the icon remains flashing. When the UPS is in battery mode, the number of icons of the charger status will vary according to the changeable battery capacity (square).
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4.3. Parameters Inquiring
Press and hold the scroll key or longer than ½ second (but shorter than 2 seconds) to inquire about the items. The inquired items include input, battery, output, load and temperature. Press and hold the key longer than 2 seconds and the LCD begins to display the items circularly and orderly, transferring from one to another, every 2 seconds. Press and hold the key again for some time, and it will return to initial status.
TABLE 5 – Parameters inquiring
Item Description Graphic
Output
Display of the output voltage and output frequency of the UPS. Adjacent graphic shows an output voltage of 230V and an output frequency of 50Hz.
Load
Display of the numerical value of the active power (WATT) and the apparent power (VA) of the load. As adjacent graphical example shows: the charge is 100
WATT and 100 VA (at disconnected load it is normal that the indicated numerical value of WATT and VA is small).
Temperature
Display of the inverter temperature in the UPS. Adjacent graphic shows that the temperature of inverter is 37°C.
Input
Display of the voltage and frequency of the input. The adjacent graphic shows that the input voltage is 210V and the input frequency is 49.8Hz.
Battery
Display of the voltage and capacity of the battery. Adjacent graphic shows that the battery voltage is 38V. The battery capacity is at 100% (it has been reckoned approximately according to the battery voltage).
Remaining battery autonomy
Display of the remaining autonomy time of battery when the UPS operates in battery mode. The number of minutes is from 0 up to 999. Adjacent graphic shows the example of 686 minutes remaining for discharge.
System
Software
Version
Display of the system software version. Adjacent graphic shows that the system software is the version 04.
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4.4. Parameter Settings
The UPS has different setting functions. These settings can be done under any kind of UPS working mode. The applied settings will take effect immediately if they correspond to standard guidelines. Below table describes how to set the UPS:
TABLE 6 – Parameter settings
Setting function
(sequence no.)
Setting procedure Graphic
ECO mode setting
Bypass mode setting
Output voltage setting
① Enter the setting interface. Press and hold the function setting key longer than 2 seconds to reach the setting interface. The letters «ECO» flash.
② Enter the ECO setting interface. Press and hold the function setting key longer than ½ second (but shorter than 2 seconds). The letters «ECO» stop to flash. The «ON» (or «OFF») below ECO flashes. Press and hold the scroll key longer than ½ second (shorter than 2 seconds) to determine whether the activation or deactivation of the ECO function.
③ Confirm the ECO selection. After selecting «ON» or «OFF», press and hold the function setting key longer than ½ second (shorter than 2 seconds). The setting of ECO function is completed now and the «ON» or «OFF» below «ECO» lights without flashing.
④ If you choose «OFF», then continue at step 7, otherwise at step 5.
⑤ Set the ECO tolerance range. Press and hold the scroll key or longer than ½ second (shorter than 2 seconds) to select the voltage range in percentage.
Select +5%, +10%, +15%, +25% (default is +25%). Then press and hold the function setting key longer than ½ second (shorter than 2 seconds) to confirm the selection.
⑥ Set the minus range in the same way.
⑦ After confirmation of the minus range, press and hold the function setting key
longer than 2 seconds to exit the setting menu.
① Enter the setting interface. Press and hold the function setting key longer than 2 seconds to reach the setting interface. Press and hold the scroll key longer than ½ second (shorter than 2 seconds) to select bPS setting. The letters
«bPS» will flash.
② Enter bPS setting interface. Press and hold the function setting key longer than ½ second (shorter than 2 seconds). The letters «bPS» stop flashing. The
«ON» (or «OFF») below bPS flashes. Press and hold the scroll key longer than
½ second (shorter than 2 seconds) to determine the activation or deactivation of the bPS function.
③ Confirm the bPS selection. After selecting «ON» or «OFF», press and hold the function setting key longer than ½ second (shorter than 2 seconds). The setting of bPS function is now completed and the «ON» or «OFF» below «bPS» lights without flashing.
④ If you choose «OFF», then continue at step 7, otherwise at step 5.
⑤ Set the bPS tolerance range. Press and hold the scroll key or longer than ½ second (shorter than 2 seconds) to select the voltage range in percentage.
Select +5%, +10%, +15%, +25% (default is +25%). Then press and hold the function setting key longer than ½ second (shorter than 2 seconds) to confirm the selection.
⑥ Set the minus range in the same way.
⑦ After confirmation of the minus range, press and hold the function setting key
longer than 2 seconds to exit the setting menu.
① Enter the setting interface. Press and hold the function setting key longer than 2 seconds to reach the setting interface. Press and hold the scroll key longer than ½ second (shorter than 2 seconds), select the function setting, choose the interface for output voltage setting. The letters «OPU» will flash.
② Enter the output voltage setting interface. Press and hold the function setting key longer than ½ second (shorter than 2 seconds). Then reach the setting interface of output voltage OPU. The letters «OPU» will light for a long time. The numerical value below «OPU» will flash. Press and hold the scroll key longer
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Battery pack
(EBP) number & type setting
Load segment setting
Automatic battery test setting than ½ second (shorter than 2 seconds), select the numerical value in accordance with the «OPU» function. The provided voltages are 208V, 220V, 230V, 240V. You can choose any of them by yourself (default is 220V).
③ Confirm the output voltage setting. After selection of the numerical value, press and hold the function setting key longer than ½ second (shorter than 2 seconds). The setting of the OPU-function is completed now and the numerical value below «OPU» lights without flashing.
④ Exit the setting interface. Press and hold the function setting key longer than ½ second (shorter than 2 seconds), exit the setting interface and return to main interface.
① Enter the setting interface. Press and hold the function setting key longer than 2 seconds to reach the setting interface. Press and hold the scroll key longer than ½ second (shorter than 2 seconds), select the function setting, choose the battery setting interface. The letters «bAt» flash.
② Enter the battery setting interface. Press and hold the function setting key longer than ½ second (shorter than 2 seconds). Then reach the battery setting interface. The letters «bAt» stop flashing. The numerical value below «bAt» flashes. Press and hold the scroll key longer than ½ second (shorter than 2 seconds), select the numerical value in accordance with the real connected battery strings.
③ Confirm the battery strings setting interface. After selection of the numerical value, press and hold the function setting key longer than ½ second (shorter than 2 seconds). Now, battery strings setting is completed and the battery capacity value below will flash.
④ Set the battery type in the same way.
⑤ Exit the setting interface. Press and hold the function setting key longer than ½ second (shorter than 2 seconds), exit the setting interface and return to main interface.
① Enter the setting interface. Press and hold the function setting key longer than 2 seconds to reach the setting interface. Press and hold the scroll key longer than ½ second (shorter than 2 seconds), select function setting, choose the battery setting interface. The letters «Seg1» flash.
② Enter the load segment setting interface. Press and hold the function setting key longer than ½ second (shorter than 2 seconds). Then reach the load segment setting interface. The letters «Seg1» stop flashing. The numerical value below «Seg1» flashes. Press and hold the scroll key longer than ½ second
(shorter than 2 seconds), select the battery voltage (10.5V, 11.0V, 11.5V – default is 10.5V).
③ Confirm the battery voltage setting for the shutdown of segment. After selection of the numerical value, press and hold the function setting key longer than ½ second (shorter than 2 seconds). The battery voltage setting for the segment shutdown is completed now.
④ Exit the setting interface. Press and hold the function setting key longer than ½ second (shorter than 2 seconds), exit the setting interface and return to main interface.
① Enter the setting interface. Press and hold the function setting key longer than 2 seconds to reach the setting interface. Press and hold the scroll key longer than ½ second (shorter than 2 seconds), select the function setting, choose the automatic battery test setting interface. The letters «Abt» flash.
② Enter the «Abt» setting interface. Press and hold the function setting key longer than ½ second (shorter than 2 seconds). Then reach the setting interface of
«Abt». The letters «Abt» light a long time. The word «ON» (or «OFF») below
«Abt» will flash. Press and hold the scroll key longer than ½ second (shorter than 2 seconds) to determine the «Abt» function as used or as unused. If used, the corresponding word is «ON», if unused the corresponding word is «OFF». It can be determined by yourself.
③ Confirm the «Abt» setting interface. After selection of «ON» or «OFF», press and hold the function setting key longer than ½ second (shorter than 2 seconds). Now, the «Abt» setting function is completed and the word «ON» or
«OFF» below «Abt» lights without flashing.
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Warning code display setting
EPO input polarity setting
(Battery)
End of discharge setting
④ Exit the setting interface. Press and hold the function setting key longer than ½ second (shorter than 2 seconds), exit the setting interface and return to main interface.
If set as used, the corresponding word is «ON». Check the battery connections monthly.
① Enter the setting interface. Press and hold the function setting key longer than 2 seconds to reach the setting interface. Press and hold the scroll key longer than ½ second (shorter than 2 seconds), select the function setting, choose the setting interface of the warning code display. The letters «wc» flash.
② Enter the «wc» setting interface. Press and hold the function setting key longer than ½ second (shorter than 2 seconds). Reach then the setting interface of
«wc». The letters «wc» light for a long time. The «ON» (or «OFF») below «wc» will flash. Press and hold the scroll key longer than ½ second (shorter than 2 seconds) to determine the «wc» function as used or unused. If used, the corresponding word is «ON», if unused the corresponding word is «OFF». It can be determined by yourself.
③ Confirm the «wc» setting interface. After selection of «ON» or «OFF», press and hold the function setting key longer than ½ second (shorter than 2 seconds). Now, the «wc» setting function is completed and the «ON» or «OFF» below «wc» lights without flashing.
④ Exit the setting interface. Press and hold the function setting key longer than ½ second (shorter than 2 seconds), exit the setting interface and return to main interface.
If set as used, the corresponding word is «ON», 2-5 seconds cycle warning code.
For the warning codes information, please refer to table 24.
① Enter the setting interface. Press and hold the function setting key longer than 2 seconds to reach the setting interface. Press and hold the scroll key longer than ½ second (shorter than 2 seconds), select the function setting, choose the setting interface of EPO input polarity. The letters «EPO» flash.
② Enter the EPO input polarity setting interface. Press and hold the function setting key longer than ½ second (shorter than 2 seconds). The letters «EPO» stop flashing. The letters below «EPO» will flash. Press and hold the scroll key longer than ½ second (shorter than 2 seconds), select the EPO input polarity, «+P»
(open circuit executes the EPO function) or «-P» (short circuit executes the EPO function).
③ Confirm the setting. After selection of the EPO input polarity, press and hold the function setting key longer than ½ second (shorter than 2 seconds). The setting is completed now.
④ Exit the setting interface. Press and hold the function setting key longer than ½ second (shorter than 2 seconds), exit the setting interface and return to main interface.
① Enter the setting interface. Press and hold the function setting key longer than 2 seconds to reach the setting interface. Press and hold the scroll key longer than ½ second (shorter than 2 seconds), select the «Eod» setting. The letters «Eod» will flash.
② Enter the «Eod» setting interface. Press and hold the function setting key longer than ½ second (shorter than 2 seconds). Now, the letters «Eod» will stop flashing.
③ Set the «Eod» tolerance range. Press and hold the scroll key or longer than ½ second (shorter than 2 seconds) to select the voltage range in %. 10.0V,
10.5V, 11.0V (default is 10.0V). Press and hold the function setting key longer than ½ second (shorter than 2 seconds) to confirm the selection.
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Converter frequency setting
① Enter the setting interface. Press and hold the function setting key longer than 2 seconds to reach the setting interface. Press and hold the scroll key longer than ½ second (shorter than 2 seconds), select the function setting, choose the setting interface of output frequency. The letters «OPF» will flash.
② Enter the output frequency setting interface of the converter mode. Press and hold the function setting key longer than ½ second (shorter than 2 seconds).
The letters «OPF» stop flashing. The letters below «OPF» flash. Press and hold the scroll key longer than ½ second (shorter than 2 seconds), select the output frequency, «50Hz» (output fixed to 50Hz and active converter mode) or «60Hz»
(output fixed to 60Hz and active converter mode) or «IPF» (inactive converter mode and active normal mode).
③ Confirm the setting. After selection of the converter mode output frequency, press and hold the function setting key longer than ½ second (shorter than 2 seconds). The setting is confirmed now.
④ Exit the setting interface. Press and hold the function setting key longer than ½ second (shorter than 2 seconds), exit the setting interface and return to main interface.
IPF: UPS output frequency with the same frequency as the mains input.
50.0Hz: UPS output frequency is fixed at 50.0Hz, independent of the mains input frequency.
60.0Hz: UPS output frequency is fixed at 60.0Hz, independent of the mains input frequency.
Mode
LINE mode
Battery mode
Bypass mode
ECO mode
TABLE 7 – Operating modes
Description
The green inverter LED lights.
When the input voltage of alternating current (AC) is in line with the working conditions, then the UPS is operating in LINE mode, charging the battery and protecting the load.
The green inverter LED and the yellow battery LED are lighting, the buzzer beeps once every 4 seconds. The red warning LED lights when beeping.
When mains power fails or is instable, the UPS switches directly to battery mode.
If the mains recovers, the UPS transfers to LINE mode.
If the battery low alarm becomes active, the indicator flashes. When the battery reaches its unloading limit, the UPS turns off to protect the battery. The
UPS will auto-restart when the mains recovers.
NOTE: The backup time of battery mode depends on the load and the number of battery packs (EBPs). The remaining battery time, displayed on LCD, may not be accurate.
The yellow bypass LED lights. The buzzer beeps once every 2 minutes. The red warning LED lights when beeping. The LCD display indicates the exact load and battery capacity. The bypass tolerance can be set by LCD.
The bypass mode will be applied under the following conditions: a) When the user sets the bPS at «ON» by LCD display, and when the user turns the UPS off by the «OFF» key combination. b) When the user turns the bPS on by LCD display, and when the user connects the mains without pressing the «ON» key combination. c) Overload in LINE mode or ECO mode.
NOTE: When the UPS operates in bypass mode, it does not have a backup function (the load is not protected).
The green inverter LED and the yellow bypass LED are lighting.
When the input current is within the input range of ECO mode and the ECO function starts, then the UPS is working in ECO mode. When the mains current exceeds the ECO range several times successively within one minute, but remains within the inverter input range, then the UPS operates automatically in inverter
AC mode.
The tolerance of mains current in ECO mode can be set.
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Graphic
www.visionups.com
Fault mode
When the UPS fails, the red warning LED lights and the buzzer beeps. The UPS turns on fault mode.
The UPS stops the output and the LCD display indicates the fault code. When this is the case, you can press the «MUTE» key to stop the beeping temporarily while waiting for repair/maintenance. You can also press the «OFF» key to shut down the UPS – when it is confirmed that there is no serious fault.
NOTE: For information about the fault codes, refer to table 24 «Warning messages and fault codes».
When the UPS is connected to the mains without turning it on, then the UPS will work in standby mode to charge the battery. No indicator shows this mode.
Standby mode
4.5. Start up and Turn off the UPS
4.5.1. Start up
4.5.1.1. Turn on the UPS in LINE mode:
① Once the mains is plugged in, the UPS will charge the battery. At this moment, the LCD shows that the output voltage is 0, what means that the UPS has no output. If it is expected to have an output from bypass, you can set the bPS at
«ON» by means of the LCD setting interface.
Press and hold the ON key longer than ½ second to start the UPS. The inverter starts. ②
③ After starting, the UPS performs the self-test function. The LED lights and goes out circularly and orderly. After completing the self-test, the UPS switches into LINE mode and the corresponding LEDs light. The UPS operates now in LINE mode.
4.5.1.2. Turn on the UPS by DC power without mains (cold start):
① When the mains power is disconnected, press and hold the ON key longer than ½ second to start the UPS.
② The operation of the UPS in start process is almost the same, as when there would be mains current. After finishing the self-test, the corresponding LED lights and the UPS operates in battery mode.
4.5.2. Turn off
4.5.2.1. Turn off the UPS in LINE mode:
①
②
Press and hold the OFF key longer than ½ second to turn off the UPS.
After the UPS shutdown, the LEDs extinct and there is no output. But if an output is needed, you can set the bPS at
«ON» in LCD setting menu.
4.5.2.2. Turn off the UPS with DC power without mains:
① Press and hold the OFF key longer than ½ second to shut down the UPS.
② When turning off the UPS, it executes first a self-test. The LEDs light and extinct circularly and orderly until there is nothing displayed any more.
4.5.3. UPS self-test / mute-test
① When the UPS is in LINE mode, press and hold the self-test/mute key longer than 1 second. The LEDs light and extinct
② circularly and orderly. The UPS goes into self-test mode and tests its status. I will exit automatically after finishing the test. The LED indication returns to previous status.
When the UPS is in battery mode, press and hold the self-test/mute key longer than 1 second and the buzzer stops its beeping. When pressing and holding the self-test/mute key for 1 more second, it will restart to beep again.
4.5.4. Configuration of the battery settings
Set the UPS corresponding to the number of EBPs installed. To ensure maximum battery runtime, configure the UPS for the correct number of EBPs. Refer to table 8 for the appropriate setting of battery numbers and type. Use the UP and DOWN scroll keys to select the number of battery strings according to your UPS configuration.
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TABLE 8 – Battery number configuration
All UPS and EBP cabinets
UPS only (internal batteries)
UPS + 1EBP
UPS + 2EBPs
Number of battery strings
1 (by default)
3
5
UPS + 3EBPs
UPS + 4EBPs
7
9
NOTE: The UPS contains one battery string. Each EBP contains two battery strings.
WARNINGS:
The following process must be performed, if the UPS is connected with a generator:
First turn on the generator. As soon as its runs stable, connect the output power of the generator to the UPS input terminal. Then turn on the UPS. After the UPS is powered on, please turn on the loads one by one.
It is recommended that the generator capacity is twice as high as the UPS power range.
Prefer to not use the ECO mode if the quality of input AC mains is not good.
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5. COMMUNICATION
This chapter contains information about the communication ports (RS232 and USB), the connectivity cards, the emergency power off (EPO), the load segments and the Power Management Software UPSilon2000.
Refer to page 35 «Rear covers» for the model figures.
Fig. 19
Fig. 20
5.1. Communication options and control terminals
5.1.1. Installing communication options and control terminals
Perform the following steps for the installation:
① Install the appropriate connectivity-/interface card and/or the necessary cables. Connect the cables to the
②
③ appropriate location.
Route and tie the cable(s) out of way.
Continue as described under point «4.5. Start up and Turn off the UPS» on page 23 to start up the UPS.
The UPS has serial communication capabilities through the USB and RS232 or through a connectivity card in the available communication bay. The UPS supports two serial communication devices according to the following table:
Independent Multiplexed
Communication Bay
Any connectivity card
Any connectivity card
USB
Available
Not in use
RS232
Not in use
Available
NOTE: The communications speed of the RS232 port is fixed at 2400bps.
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5.2. RS232 and USB Communication Ports
To establish communication between the UPS and a computer, connect your computer to one of the UPS communication ports by using an appropriate communication cable (not supplied). See figures 19 and 20 for the location of communications ports.
When the communication cable is installed, the power management software can exchange data with the UPS. The software polls the UPS for detailed information on the status. In case of a power outage situation, the software initiates the saving of all data and an orderly shutdown of the equipment. The cable pins for the RS232 communication port are identified in figure
21. And the pin functions are described in table 9.
TABLE 9 – Pin assignment of RS232 communication port
Pin Number
1, 4, 6, 7, 8, 9
Function definition
No use
Direction from the
UPS
---
2
3
RxD (Transmit to external device)
TxD (Receive from external device) out in
5 GND (Signal common) ---
5.3. Connectivity cards
Fig. 21 – RS232
Communication port
(DB-9 connector)
The interface cards allow the UPS to communicate in a variety of networking services and with different types of devices. The
UPS has a communication bay, which is available for the following connectivity cards:
Web/SNMP card – has SNMP- and HTTP capabilities as well as monitoring through a Web browser interface; connects to twisted-pair Ethernet network (10/100BaseT).
In addition, an environmental monitoring probe can be attached to obtain humidity, temperature, smoke alarm and security information.
Relay interface card – has isolated dry contact relay outputs for UPS status: utility failure, low battery, UPS alarm or
OK, or Bypass «ON». See figures 19 and 20 on page 25 for the location of the communication bay.
Fig. 22 – Optional connectivity cards
NOTE: Before installing the connectivity card, please remove the clip from the bay. Refer to user’s manual of the appropriate cards.
5.4. Emergency Power Off (EPO)
The EPO is used to shut down the UPS from a distance. This feature can be used for shutting down the load and the UPS by thermal relay, such as in the event of a room overtemperature. When EPO is activated, the UPS shuts down the output and all its power converters immediately. The UPS indicates a fault alarm.
There is also an EPO option for the User on the front panel, to trigger the EPO function by pressing all three front switches simultaneously. When these three switches are pressed at the same time, the EPO function will be activated, the UPS will shut down and the buzzer will long beep. The pressing of the start-up switches will not turn on the UPS unless the EPO function is deactivated by pressing the three switches simultaneously and by pressing the OFF-switches to return to normal status.
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WARNING:
The EPO circuit is an IEC 60960 safety extra lower voltage (SELV) circuit. This circuit must be separated from any hazardous voltage circuits by reinforced insulation.
CAUTION:
The EPO must not be connected to any utility connected circuits. A reinforced insulation to the utility is required. The EPO switch must have a minimum rating of 24Vdc and 20mA and be a dedicated latching-type switch not tied into another circuit. The EPO signal must remain active for at least 250ms for proper operation.
To ensure that the UPS stops supplying power to the load during any mode of operation, the input power must be disconnected from the UPS when the emergency power off (EPO) function is activated.
a) NOTE: For Europe, the emergency switch requirements are detailed in Harmonized document HD-384-48 S1,
«Electrical Installation of the Buildings, Part 4: Protection for Safety, Chapter 46: Isolation and Switching».
Wire function
EPO connections
Terminal wire size rating Suggested wire size
EPO L1
L2
4-0.32mm² (12-22 AWG) 0.82mm² (18 AWG)
b) NOTE: Leave the EPO connector installed onto the EPO port of the UPS even if the EPO function is not needed.
See figure 19 and 20 on page 25 for the location of EPO. The figure 23 shows a schematic of the EPO connector contacts.
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Fig. 23 – EPO connections
You can set the EPO polarity. Refer for that to «EPO input polarity setting» on page 21 (table 6 «Parameter Settings»).
c) NOTE: Depending on user configuration, the pins must be shorted or opened to keep the UPS in operation. To restart the UPS, reconnect (re-open) the EPO connector pins and turn on the UPS manually. The maximum resistance in the shorted loop is 10 ohm.
d) NOTE: Always test the EPO function before applying your critical load in order to avoid accidental load loss.
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5.5. Load Segments
The load segments are sets of receptacles that can be controlled by management software or through the display; they provide an orderly shutdown and start-up of your equipment. For example, during a power outage, you can keep critical equipment running while you turn off other equipment. This feature allows you to save battery power.
Each UPS has two load segments:
Load segment 1: can be turned off and be set concerning battery power voltage (chosen for the less important load) by LCD display.
Load segment 2: chosen for critical and therefore important load.
See section «Rear Covers» on page 35 for the load segments of each UPS model.
Fig. 24 – Load segments
5.6. UPSilon2000 Power Management Software
Each UPS is delivered with the UPSilon2000 Power Management Software. For installation of this software, refer to the instructions accompanying the software CD.
NOTE: Install UPSilon2000 Power Management Software with the serial number noted on CD cover. When running the monitor software, choose the appropriate communication port. If using RS232, choose COM1/2 and Megatec protocol for network management. If using USB, choose the Megatec USB.
UPSilon2000 software provides up-to-date graphics of UPS power, system data and power flow. It also gives you a complete record of critical power events, and it notifies you of important information about UPS or power. If there is a power outage and the UPS battery becomes low, UPSilon2000 software can shut down your computer system automatically in order to protect your data before the UPS shutdown occurs.
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6. MAINTENANCE
This chapter contains information about the maintenance of UPS and batteries, the replacement of extended battery packs
(EBPs), the testing of new batteries and the recycling of used batteries or the UPS.
6.1. Maintenance of UPS and Batteries
For the best preventive maintenance, keep the area around the UPS clean and dust-free. If the ambient air is very dusty, clean the outside of the system with a vacuum cleaner. To reach maximum battery life, keep the UPS at an ambient temperature of 25°C.
NOTE: The batteries in the UPS are rated for a 3-5 year service life under normal operating conditions. The length of service life varies depending on the frequency of usage and the ambient temperature. The usage of batteries beyond their expected service life will often have severely reduced autonomy times as consequence. Replace the batteries at least every 5 years to keep the units running at peak efficiency.
6.2. Storing the UPS and Batteries
If you store the UPS for a long period, recharge the battery every 6 months by connecting the UPS to utility power. The internal batteries charge up to 80% of capacity in less than 5 hours. However, after a long-term storage, we recommend to recharge the batteries during 48 hours. If optional EBPs are installed, refer to table 21 «Battery runtimes at 100% load» at page 34 for recharge times. Check the date of battery recharge on the shipping carton label. If the date is expired and the batteries were never recharged, do not use the UPS. Contact your service representative.
6.3. Replacing the Batteries
NOTE: DO NOT CONNECT the batteries while the UPS is in battery mode.
The EBP can be replaced during UPS operation. But be aware that, in case of a utility failure, the load will NOT be protected at that time.
If you prefer to disconnect the current for replacing the batteries, then refer to section «Start up and Turn off the UPS» on page 23.
WARNING:
Service must be performed only by qualified personnel knowledgeable of batteries, as well as following the required precautions. Keep unauthorized personnel away from batteries.
The batteries present a risk of electrical shock or fire because of the high short circuit current. Observe the following precautions: a) Remove metal jewellery as rings, watch, etc.; b) Use tools with insulated handles; c)
Do not lay tools or metal objects on top of batteries; d) Wear rubber gloves and boots.
When replacing the batteries, then replace them by batteries or EBPs of same type and number. Contact your service representative to order new batteries.
When replacing the batteries, it is required to replace all batteries at the same time and not individually.
Do not throw batteries in fire, because they may explode.
Dispose the batteries properly (refer to local codes waste legislation)
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6.4. Replacing the UPS (Rack/Tower) and Battery Packs (EBPs)
If the battery of modular unit fails, then perform the following steps to replace it by a new battery pack:
① Remove the front cover of the battery housing.
② Remove the connection cables between the battery housing and the UPS. Release the screw of the metal sheet of the battery pack as shown on figure 25. The remove the metal sheet from the right or left.
③
Fig. 25 – Installation of the metal sheet of the battery pack
Grasp the handle in front of the battery pack, pull it out and hold it, then remove the battery pack as shown on figure
26.
④
Fig. 26 – Remove the battery pack
Hold the middle of the new battery pack and insert it. If installing a new battery pack, ensure that it is completely inserted into the chassis/support (see figure 27).
Fig.
27 – Installation for battery pack
6.5. Testing New Batteries
To test new batteries, execute the following steps:
① Connect the UPS to the mains during 48 hours to charge the batteries.
② Start up the UPS by pressing the start-up key combination.
③ Press the key combination of battery test to activate the test of batteries. The UPS starts a battery test if the batteries are fully charged, if the UPS is in normal mode with no active alarm and if the bypass voltage is acceptable.
During the battery test, the UPS transfers to battery mode and discharges the batteries during 10 seconds. The LED indicators on front panel stop cycling when the test is completed.
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6.6. Recycling the Used Batteries and the UPS
WARNING & CAUTION:
Do not throw the batteries into normal waste or in a fire (risk of explosion).
Do not throw the UPS, the sealed lead-acid batteries and the electrical or electronic material (WEEE) into normal waste. According to local codes, everything must be disposed properly in a center for recycling or for hazardous waste. Contact such a center for detailed information.
Do not open the battery(-ies) and do not damage them wilful. Released electrolytes are harmful to skin and eyes.
It may be toxic.
7. SPECIFICATIONS
7.1. Model Specifications
This chapter provides information about following specifications: communication options, model list, weights and dimensions, electrical input and output, environment and safety, battery.
Communication area
TABLE 10 – Communication options (all models)
Compatible connectivity cards
Communication ports
Available independent communication area for connectivity cards
SNMP card / Relay contact card
RS232 (DB-9) : 2400 bps
USB
TABLE 11 – Extended battery model
1KVAS – EBP
1.5KVAS – EBP
2KVAS – EBP
3KVAS - EBP
RT (Rack/Tower)
24Vdc
36Vdc
48Vdc
72Vdc
1000VA
1000/1500VA
2000VA
2000/3000VA
Model
1KVAS/1KVAH – RT
1.5KVAS/1.5KVAH – RT
2KVAS/2KVAH – RT
3KVA - RT
TABLE 12 – UPS models (all models)
Power level
1000VA / 900W
1500VA / 1350W
2000VA / 1800W
3000VA / 2700W
Rear cover diagram
fig. 28 fig. 28 fig. 29 fig. 29
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TABLE 13 – Weights and dimensions (all models)
Model (Rackmount UPS)
1KVAS/1KVAH – RT
1KVAS/1.5KVAS/1.5KVAH – RT
2KVAS/2KVAH/3KVAH – RT
2KVAS/3KVAS - RT
Model (RT EBP)
1KVAS – RT
1.5KVAS – RT
2KVAS – RT
3KVAS - RT
Dimensions (WxDxH)
44x43x8.6 cm
44x43x8.6 cm
44x55.2x8.6 cm
44x72x8.6 cm
Dimensions (WxDxH)
44x43x8.6 cm
44x43x8.6 cm
44x55.2x8.6 cm
44x72x8.6 cm
Weight
15.7 kg / 11.5 kg
18.7 kg / 18.7 kg / 11.5 kg
26.3 kg / 17.5 kg / 17.5 kg
33.0 kg / 33.0 kg
Weight
19.0 kg
24.0 kg
33.6 kg
46.0 kg
Nominal frequency
Frequency range
Bypass voltage range
TABLE 14 – Electrical input A. (all models)
50Hz / 60Hz auto-sensing
45Hz-55Hz (50Hz) / 55Hz-65Hz (60Hz) before transfer to battery
+5%, +10%, +15%, +25% (by default +25%),
-20%, -30%, -45% (by default -45%)
Model
1KVAS/1KVAH
1.5KVAS/1.5KVAH
2KVAS/2KVAH
3KVAS/3KVAH
TABLE 15 – Electrical input B. (all models)
Default input
(voltage / current)
230V / 4.4A
230V / 6.5A
230V / 8.7A
230V / 13.0A
Selectable input voltage
200, 208, 220, 230, 240
200, 208, 220, 230, 240
200, 208, 220, 230, 240
200, 208, 220, 230, 240
Voltage range at
100% load
160-290Vac
160-290Vac
160-290Vac
160-290Vac
TABLE 16 – Electrical input connections (all models)
Model
1KVAS/1KVAH
1.5KVAS/1.5KVAH
2KVAS/2KVAH
3KVAS/3KVAH
Input connection
IEC 320 C13-10A
IEC 320 C13-10A
IEC 320 C20-16A
IEC 320 C20-16A
Input cable
IEC 320 C14-10A
IEC 320 C14-10A
IEC 320 C19-16A
IEC 320 C19-16A
Nominal output
Frequency
Output overload
(Normal mode)
Output overload
TABLE 17 – Electrical output (all models)
High voltage models
200 / 208 / 220 / 230 / 240V
(voltage configurable or auto-sensing)
1000 / 1500 / 2000 / 3000VA
0.9 / 1.35 / 1.8 / 2.7kW
50Hz or 60 Hz, auto-sensing
108%±5% ̶ 150%±5% : load transfers to fault mode after 30sec
150%±5% ̶ 200%±5% : load transfers to fault mode after 300ms
>200%±5% : load transfers to fault mode after 20ms
100%±5% ̶ 130%±5% : load transfers to fault mode after 20min
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(Bypass mode)
Output overload
(Battery mode)
Wave form
Harmonic distortion
Transfer time
130%±5% ̶ 150%±5% : load transfers to fault mode after 2min
150%±5% ̶ 200%±5% : load transfers to fault mode after 15sec
>200%±5% : load transfers to fault mode after 140ms
108%±5% ̶ 150%±5% : load transfers to fault mode after 30sec
150%±5% ̶ 200%±5% : load transfers to fault mode after 300ms
>200%±5% : load transfers to fault mode after 20ms
Sine wave
<3% THD on linear load
<5% THD on non-linear load
Online mode : 0ms (no break)
High efficiency mode ECO : 10ms maximum (due to loss of utility)
0.9
3 to 1
Power factor
Load crest factor
TABLE 18 – Electrical output connections (all models)
Model
1KVA – RT
1.5KVA – RT
2KVA – RT
3KVA - RT
Output connection
( IEC C13-10A ) *6
( IEC C13-10A ) *6
( IEC C13-10A ) *6
( IEC C13-10A ) *6
( IEC C19-16A ) *1
Output cable
IEC 320 C14-10A
IEC 320 C14-10A
IEC 320 C14-10A
IEC 320 C14-10A
IEC 320 C20-10A
TABLE 19 – Environment and safety (all models)
Surge suppression
EMC Certifications
EMC (emissions)
Safety conformance
Agency markings
Operating temperature
Storage temperature
Transit temperature
Relative Humidity
Operating altitude
Transit altitude
Audible noise
Leakage current
208 / 230 / 240Vac models
EN 61000-2-2
EN 61000-4-2, level 4
EN 61000-4-3, level 3
EN 61000-4-4, level 4 (also on signal ports)
EN 61000-4-5, level 4 criteria A
CE per IEC/EN 62040-2
Class B
Class B
IEC 62040-2:ed2:2005 / EN 62040-2:2006
IEC 62040-1-1, IEC 60950-1
CE
0°C to 40°C in Online mode, with linear derating for altitude
NOTE: Thermal protection switches the load to the bypass in case of overheating
-20°C to 40°C with batteries
-25°C to 55°C without batteries
-25°C to 55°C
0%-90% non-condensing
Up to 3000 meters above sea level
Up to 10000 meters above sea level
<55dBA at 1 meter typical
<1.5mA
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Battery configuration
Fuses
Type
TABLE 20 – Internal charger
UPS type
Standard unit
Long backup unit
Model
1KVAS
1.5KVAS
2KVAS
3KVAS
1KVAH
1.5KVAH
2KVAH
3KVAH
Remark
Internal charger of 1.4A, 2/3 pieces of 9Ah batteries
Internal charger of 1.4A, 3 pieces of 9Ah batteries
Internal charger of 1.4A, 4/6 pieces of 9Ah batteries
Internal charger of 1.4A, 6 pieces of 9Ah batteries
Internal charger of 6/12A, external 24/34V battery
Internal charger of 6/12A, external 36V battery
Internal charger of 6/12A, external 48/72V battery
Internal charger of 6/12A, external 72/96V battery
TABLE 21 – Battery runtimes at 100% load
(in minutes) (all models)
Model
1KVAS (24Vdc)
1KVAS (36Vdc)
1.5KVAS (36Vdc)
Internal batteries
3
5
3
+ 1 EBP
15
25
15
+ 2 EBPs
25
45
25
+ 3 EBPs
40
65
40
+ 4 EBPs
53
85
53
2KVAS (48Vdc)
2KVAS (72vdc)
3
5
15
25
25
45
40
65
53
85
3KVAS (72Vdc) 3 17 31 52 69
NOTE: The battery runtimes are approximate and vary depending on the load configuration and battery charge.
TABLE 22 – Battery
Internal battery
1KVA : 24Vdc (2, 12V, 9Ah)
1/1.5KVA : 36Vdc (3, 12V, 9Ah)
EBPs
1KVA –EBP : 24Vdc (2 x 2, 12V, 9Ah)
1.5KVA –EBP : 36Vdc (2 x 3, 12V, 9Ah)
2KVA : 48Vdc (4, 12V, 9Ah)
2/3KVA : 72Vdc (6, 12V, 9Ah)
2KVA –EBP : 48Vdc (2 x 4, 12V, 9Ah)
3KVA –EBP : 72Vdc (2 x 6, 12V, 9Ah)
(2) 30A/250Vdc fuses (4) 30A/250Vdc fuses per EBP
Sealed, maintenance-free, valve-regulated, lead-acid, with minimum 3-year float service life at 25°C
Advanced monitoring for earlier failure detection and warning
8 hours to 90%
External six-pole «Anderson» connector on UPS for connection to EBP
Monitoring
Recharge time (to 90%)
Battery port
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7.2. Rear covers
35
Fig. 28
Fig. 29
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8. TROUBLESHOOTING
The following messages appear on the UPS in case of problems. On the basis of this information, user can judge himself, if the fault is caused by external factors and can handle it.
1. The fault indicator lights and shows that the UPS has detected one or several faults.
2. The buzzer beeps and indicates that the UPS demands your attention. If it beeps for a long time, it means that there is something wrong with the unit.
3. If you need help, contact your service department and have at the same time the following data – absolutely necessary for analysis – ready to hand:
UPS MODEL DESIGNATION & SERIAL NUMBER
When did the fault happen (date and time)?
Detailed description of the problem (indicate also the advertising texts of the screen).
The following table describes typical alarm conditions:
TABLE 23 – Troubleshooting
Fault Cause Solution
Word «INPUT» flashes on LCD display
Reconnect the input power cable and make a correct connection.
Battery capacity indicator flashes
Mains is normal, but UPS has no input
Wiring fault on site OR the mains is not available
Low battery voltage
OR battery disconnected
UPS input breaker is open
Battery is not fully charged
Check UPS battery; connect the battery correctly.
If the battery is damaged, replace it.
Press the breaker for restart.
Keep the UPS connected to mains power for more than 8 hours to recharge the batteries.
Short back-up time UPS is overloaded
UPS doesn’t start after pressing the
ON key
Battery is old
«ON» key combination has not been pressed
UPS has no connected battery OR the battery voltage is too low with too many connected loads
Check the usage of loads; remove unnecessary devices.
For replacing the battery, contact your distributor for the purpose of ordering a new battery and the installation of it.
Press both keys at the same time.
Connect the UPS battery correctly; if the battery voltage is too low, turn off the UPS, remove some loads and restart the UPS.
Contact the supplier for servicing. Fault inside the UPS
Icon of charger status flashes on
LCD display, buzzer beeps once per second
Charger works abnormally OR the battery is old
36
Contact the supplier for servicing.
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The following table describes the typical fault conditions:
TABLE 24 – Warning messages and fault codes
Error type Type of fault
Bus fault
INV fault
P Bus high
N Bus high
P Bus low
N Bus low
Bus unbalance
Soft fail
High
Low
Soft fail
Overheat
INV short
Overload
Fan fault
Charger fault
Bus discharge fail
Bat over
InvRelaySht
LineNTCBreak
Shutdown fault
Bypass mode
36
07
61
33
11
76
98
63
62
97
03
28
17
06
16
12
04
14
55
82
Operation mode before fault
Line mode
Battery mode
Battery test mode
05 01 40
25
35
21
31
41
70
51
83
24
34
42
52
71
84
09
38
08
02
45
46
43
44
Eco mode
TABLE 24 – Fault codes
65
66
27
53
73
13
86
96
91
85
80
81
90
! WARNING !
Battery voltage low 1
Overload warning 2
Battery disconnect 3
Mains abnormal 4
Fan lock 5
Charger fail 6
Battery over 7
Bypass mode 8
Battery mode 9
Error type
Bus fault
INV fault
Overheat
OP short
Overload
Fan fault
Charge fault
Bat over
Bypass mode
62
61, 63
33
/
/
36
07
11
Line mode
05, 25
04
06
16
03
28
07
11
Battery mode
01, 21
24
08
02
09
38
/
11
▪ ▪ ▪ ▪ ▪
Battery test mode
40, 41
42
43
44
45
46
/
11
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