02050 Kholer 5gpm power unit.p65

632 South 3rd Street
P.O. Box 2816 • Paducah, KY 42002
270-444-0085
Fax: 270-443-6180
Website: www.matweld.com
Email: customerservice@matweld.com
02050K 5 gpm
POWER UNIT
The Matweld Single Circuit Power Unit
is designed to deliver 1-5 gpm circuit. It
is perfect for small jobs. Designed for
inspection vehicles where size and
weight are primary concerns.
B
A
C
ENGINE
HYDRAULICS
DIMENSIONS
9 hp Kohler
Fuel: gasoline
Start: electric w/pull
start
1-5gpm (19 lpm)
2000 psi (140 bar)
A - 27-1/2"
B - 18"
C -26"
WEIGHT
165 lbs.
(75 kg)
MATWELD, INC.
PHONE:(270) 444-0085
FAX:(270) 443-6180
Matweld reserves the right to change parts, features, or specifications without notice.
MATWELD, INC.
PHONE:(270) 444-0085
FAX:(270) 443-6180
Matweld reserves the right to change parts, features, or specifications without notice.
01/01
GENERAL SAFETY PRECAUTIONS:
TOOL OPERATORS AND MAINTENANCE PERSONNEL MUST ALWAYS COMPLY WITH THE
SAFETY PRECAUTIONS GIVEN IN THIS MANUAL, AND WITH ALL STICKERS AND TAGS ATTACHED TO THE TOOL AND HOSE. ALL SAFETY PRECAUTIONS ARE GIVEN FOR YOUR SAFETY.
READ TO UNDERSTAND AND FOLLOW ALL SAFETY, MAINTENANCE AND OPERATION INSTRUCTIONS BEFORE YOU USE OR MAINTAIN THE TOOL. REVIEW THE MANUAL DAILY BEFORE
USING THE TOOL. IN ADDITION, FOLLOW ALL SAFETY GUIDELINES GIVEN YOU BY YOUR
SUPERVISOR. DO NOT USE THE TOOL IF YOU HAVE ANY QUESTIONS ABOUT THE OPERATION, SAFETY OR MAINTENANCE OF THIS TOOL. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN PERSONAL INJURY OR EQUIPMENT DAMAGE.
MATWELD HAS NO CONTROL OVER TOOL USE OR OPERATION ONCE IT LEAVES THE
MATWELD PLANT. MATWELD HAS NO CONTROL OVER OPERATOR OR MAINTAINER SELECTION. THE CUSTOMER MUST ASSUME RESPONSIBILITY FOR THE TOOL’S SUITABILITY FOR
A PARTICULAR FUNCTION. DURING USE OF TOOL, GOOD JUDGEMENT MUST BE USED TO
WORK SAFELY AND EFFICIENTLY WITHOUT ENDANGERING THEMSELVES OR BYSTANDERS.
UNDERSTANDING OF THE OPERATION AND MAINTENANCE MANUAL IS ESSENTIAL FOR ANYONE USING OR MAINTAINING THE TOOL.
•
DO NOT OPERATE THE TOOL UNTIL YOU HAVE BEEN THOROUGHLY AND PROPERLY
TRAINED OR UNDER THE SUPERVISION OF AN INSTRUCTOR.
•
CHECK POWER SOURCE DAILY TO DETERMINE IF CORRECT FLOW AND PRESSURE ARE
AVAILABLE. NEVER EXCEED FLOWS OR PRESSURES FOR THE TOOL BEING USED. PERSONAL INJURY OR DAMAGE TO THE TOOL CAN RESULT.
•
OPERATORS MUST CLEAR THE WORK AREA OF NON-ESSENTIAL PERSONNEL. FLYING
DEBRIS CAN CAUSE SERIOUS INJURY.
•
THE OPERATOR MUST BE FAMILIAR WITH ALL PROHIBITED WORK AREAS SUCH AS UNSAFE GRADES, POOR FOOTING AREAS AND OVERHEAD HAZARDS.
•
MAINTAIN BALANCE AND PROPER FOOTING AT ALL TIMES. NEVER OVERREACH TO THE
EXTENT THAT A BROKEN PART OR SUDDEN MOVEMENT OF THE TOOL CAN CAUSE YOU
TO LOSE YOUR BALANCE AND FALL, OR CAUSE INJURY TO YOUR SELF OR SOMEONE
ELSE.
MATWELD, INC.
PHONE:(270) 444-0085
FAX:(270) 443-6180
Matweld reserves the right to change parts, features, or specifications without notice.
01/01
•
WHEN WORKING NEAR ELECTRICAL CONDUCTORS, ALWAYS ASSUME THAT THE CONDUCTORS ARE ENERGIZED AND THAT HOSES AND CLOTHING CAN CONDUCT HARMFUL
ELECTRICITY. USE HOSES LABELED AND CERTIFIED AS NON-CONDUCTIVE.
•
DO NOT OPERATE THE TOOL AT EXCESSIVE FLUID TEMPERATURES OPERATOR DISCOMFORT AND POTENTIAL BURNS CAN RESULT AT HIGH OIL TEMPERATURES.
•
NEVER WEAR LOOSE CLOTHING THAT CAN GET ENTANGLED IN THE WORKING PARTS
OF THE TOOLS OR BE CARELESS WITH HANDS, FEET OR OTHER BODY PARTS AROUND
THE WORKING PARTS OF THE TOOLS. HYDRAULIC TOOLS EXERT HIGH TORQUE AND
FORCE AND CAN CAUSE SERIOUS INJURY OR DEATH IF IMPROPERLY USED.
•
TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE, ALL TOOL REPAIR, MAINTENANCE
OR SERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED
PERSONNEL.
•
ALWAYS WEAR SAFETY EQUIPMENT SUCH AS OIL INJECTION RESISTANT WORK GLOVES,
SAFETY GLASSES, SAFETY BOOTS, EAR PROTECTION AND OTHER SAFETY APPAREL
DICTATED BY YOUR SUPERVISOR APPLICABLE FOR THE JOB YOU ARE DOING AND THE
TOOL YOU ARE USING.
•
DO NOT CLEAN INSPECT OR REPAIR THE TOOL WHILE CONNECTED TO THE POWER
SOURCE. ACCIDENTAL ENGAGEMENT OF THE TOOL CAN CAUSE SERIOUS PERSONAL
INJURY.
•
OIL INJECTION HAZARD EXISTS WITH THIS TOOL. OIL INJECTION IS A CONDITION WHERE
HYDRAULIC OIL IS INJECTED UNDER THE SKIN FROM PRESSURE IN THE LINE. ALWAYS
WEAR GLOVES AND REPAIR ANY LEAKS IMMEDIATELY. NEVER CARRY A TOOL BY THE
HOSES.
•
DO NOT USE DAMAGED EQUIPMENT. IMMEDIATELY REPLACE ANY DAMAGED HOSES, FITTINGS, OR OTHER COMPONENTS SHOWING WIRE BRAID, NICKS, CUTS, DAMAGE OR
ABRASIONS. FAILURE TO DO SO MAY RESULT IN EQUIPMENT DAMAGE AND / OR PERSONAL INJURY OR DEATH.
•
CLEAN UP ANY OIL OR FLUID SPILLS IMMEDIATELY.
MATWELD, INC.
PHONE:(270) 444-0085
FAX:(270) 443-6180
Matweld reserves the right to change parts, features, or specifications without notice.
01/01
4
HAVE SUPERVISOR ADD ADDITIONAL PRECAUTIONS RELATING TO THE SPECIFIC
WORK AREA AND LOCAL SAFETY REGULATIONS BELOW:
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
MATWELD, INC.
PHONE:(270) 444-0085
FAX:(270) 443-6180
Matweld reserves the right to change parts, features, or specifications without notice.
01/01
5
02050K 5 GPM POWER UNIT
SAFETY PRECAUTIONS:
1. ALWAYS WEAR PROTECTIVE EQUIPMENT SUCH AS GLOVES, SAFETY GLASSES, EAR
PROTECTION AND SAFETY SHOES.
2. DO NOT WEAR CLOTHING WHICH MAY BECOME ENTANGLED IN THE TOOL.
3. ALWAYS KEEP WORK AREA FREE OF TOOLS OR ANY OTHER OBJECTS
WHICH MAY IMPAIR SOUND FOOTING.
4. CAUTION OIL INJECTION HAZARD EXISTS WITH THIS TOOL. OIL INJECTION IS A CONDITION WHERE THE HYDRAULIC OIL IS FORCED UNDER THE SKIN THROUGH PRESSURE
IN THE LINE. ALWAYS WEAR GLOVES, DO NOT CARRY THE TOOL BY HYDRAULIC HOSES,
AND REPAIR LEAKS IMMEDIATELY.
5. DO NOT OPERATE THE POWER UNIT UNTIL YOU HAVE BEEN PROPERLY TRAINED OR
UNDER THE SUPERVISION OF A QUALIFIED INSTRUCTOR.
6. NEVER STORE ENGINE OIL OR HYDRAULIC OIL NEAR OXYGEN TANKS OR LINES.
7. NEVER ADD ENGINE OIL OR HYDRAULIC OIL WHEN A SPILL MIGHT COME IN CONTACT
WITH YOUR OXYGEN LINES, TORCH OR FITTINGS.
8. CLEAN UP SPILLS IMMEDIATELY.
9. NEVER PERFORM GRINDING OR SAWING OPERATIONS THAT DIRECT SPARKS INTO THE
CLOSE PROXIMITY OF THE POWER UNIT OR FLAMMABLE MATERIALS.
10. NEVER OPERATE THE POWER UNIT WITH ANY PART OF THE EXHAUST SYSTEM OR THE
HEAT DEFLECTOR REMOVED.
11. PERIODICALLY, INSPECT THE FUEL TANK, FUEL LINE AND FITTINGS FOR CRACKS OR
LEAKS AND REPAIR OR REPLACE AS REQUIRED.
12. AVOID OVER FILLING THE FUEL TANK; WIPE UP ANY SPILLS IMMEDIATELY AND PROPERLY DISPOSE OF THE CLEANING RAGS.
13. ALWAYS TURN POWER UNIT “OFF” AND DISCONNECT HOSES BEFORE PERFORMING
ANY MAINTENANCE.
MATWELD, INC.
PHONE:(270) 444-0085
FAX:(270) 443-6180
Matweld reserves the right to change parts, features, or specifications without notice.
01/01
6
02050K 5 GPM POWER UNIT
FLOW:
PRESSURE:
5 GPM PORT (19LPM)
2000 PSI (140 BAR)
OPERATION:
•
BEFORE STARTING THE POWER UNIT, CHECK ALL FLUID LEVELS, AND ADD
FUEL, MOTOR OIL, AND OR HYDRAULIC OIL AS REQUIRED.
1. TO START THE POWER UNIT, CHECK TO MAKE SURE THE CONTROL VALVE IS IN THE
“OFF” POSITION.
2. TURN THE CHOKE ALL THE WAY TO THE LEFT.
3. ADVANCE THE THROTTLE TO 3/4 OPEN POSITION.
4. TURN THE STARTER LOCATED ON THE FRONT OF ENGINE.
6. ALLOW THE ENGINE TO WARM UP UNTIL IT WILL RUN SMOOTHLY WITH THE CHOKE IN
THE RUN POSITION.
7. CONNECT THE POWER TRANSMISSION HOSES TO THE QUICK DISCONNECTS.
8. CONNECT THE TOOL(S) TO THE POWER TRANSMISSION HOSE(S) BEFORE TURNING THE
FLOW CONTROL VALVE ON THE POWER UNIT.
9. ADVANCE THE THROTTLE TO FULL AND ROTATE FLOW CONTROL VALVE.
10. IN COLD WEATHER START THE POWER UNIT AND ALLOW THE OIL TO CIRCULATE BEFORE USING THE TOOLS. IN EXTREMELY COLD WEATHER, REFER TO COLD WEATHER
OPERATION SECTION OF THIS MANUAL!
11. DURING WARM WEATHER, THE HYDRAULIC OIL COOLER FAN SHOULD BE TURNED ON
FOR ADDITIONAL COOLING CAPACITY. THE FAN CONTROL SWITCH IS LOCATED ON THE
ENGINE CONTROL PANEL. NOTE: THE FAN WILL NOT RUN WHEN THE ENGINE IS OFF.
12. TO SHUT DOWN THE POWER UNIT OR TO CHANGE TOOLS, TURN THE CONTROL VALVES
TO THE “OFF” POSITION AND CHANGE THE THROTTLE TO “IDLE”.
13. ALLOW THE ENGINE TO RETURN TO AN IDLE BEFORE TURNING THE KILL SWITCH “OFF”.
MATWELD, INC.
PHONE:(270) 444-0085
FAX:(270) 443-6180
Matweld reserves the right to change parts, features, or specifications without notice.
01/01
7
02050K 5GPM POWER UNIT
COLD WEATHER OPERATION:
THE POWER UNIT AND TOOLS WILL PERFORM WELL IN EXTREME COLD WEATHER IF THE
WARM-UP PROCEDURES ARE FOLLOWED. THESE PRECEDURES SHOULD BE USED ANYTIME THE TEMPERATURE IS BELOW 40 DEGREES FAHRENHEIT (4.4C).
IN EXTREMELY COLD CLIMATES, CHANGING TO AN AIRCRAFT QUALITY HYDRAULIC OIL
(MIL. SPEC. H-5606) WILL REDUCE THE WARM UP TIME REQUIRED. WHEN WARM WEATHER
RETURNS, BE SURE TO CHANGE BACK TO A HIGHER VISCOSITY HYDRAULIC OIL.
NOTE: REFER TO ITEMS 1-5 UNDER OPERATING PROCEDURES ON PAGE 7 BEFORE STARTING.
1. START THE POWER UNIT AND LET IT RUN UNTIL IT IS RUNNING SMOOTHLY WITH THE
CHOKE OFF.
2. CONNECT THE POWER TRANSMISSION HOSES TO THE POWER UNIT AND COUPLE THE
POWER TRANSMISSION HOSE TOOL ENDS TOGETHER FORMING A “LOOP”.
3. TURN TOOL CONTROL VALVE “ON” TO CIRCULATE OIL THROUGH THE HOSE.
4. WHEN THE OIL REACHES 50 DEGREES FAHRENHEIT (10 C) YOU MAY BEGIN TO OPERATE
THE TOOLS.
MAINTENANCE:
1. CHECK TOOL DAILY FOR PROPER OPERATION, LEAKS, OR DAMAGE.
2. INSPECT HOSES DAILY. REPLACE CUT, BURNED, OR OTHERWISE DAMAGED HOSES.
3. KEEP QUICK DISCONNECT COUPLERS CLEAN AND LUBRICATED.
4. USE HYDRAULIC FLUIDS THAT COMPLY WITH HTMA SPECIFICATION 5.7, THE HYDRAULIC
FLUID SHOULD HAVE A VISCOSITY BETWEEN 100 AND 400 SSU (20-82 CENTISTOKES) AT
THE MAXIMUM AND MINIMUM EXPECTED OPERATING TEMPERATURES. PETROLEUM BASED
HYDRAULIC FLUIDS WITH ANTI-WEAR PROPERTIES AND A VISCOSITY INDEX OF OVER 140
WORK FOR A WIDE RANGE OF OPERATING CONDITIONS.
MATWELD, INC.
PHONE:(270) 444-0085
FAX:(270) 443-6180
Matweld reserves the right to change parts, features, or specifications without notice.
01/01
8
02050K 5 GPM POWER UNIT
MAINTENANCE CONT’D.
THE FOLLOWING OILS MEET HTMA SPECIFICATION 5.7:
AMOCO RYKON MV
SUNVIS 706
CHEVRON EP-MV
CITGO A/W ALL TEMP
MOBIL D.T.E. 13
TEXACO “RANDO” HDAZ
OTHER FLUIDS THAT MEET OR EXCEED THIS SPECIFICATION CAN BE USED.
*SEE COLD WEATHER OPERATION HYDRAULIC OIL NOTE.
5. HAVE TOOL INSPECTED, AT LEAST ANNUALLY, BY MATWELD OR A MATWELD QUALIFIED
SERVICE REPRESENTATIVE TO DETERMINE IF TOOL IS IN NEED OF SAFETY CHANGES
OR WORN PART REPLACEMENT.
6. CONTACT MATWELD ON A PERODIC BASIS, AT LEAST ANNUALLY, FOR SERVICE BULLETINS, SAFETY NOTICES, OR OTHER IMPORTANT INFORMATION PERTAINING TO THIS TOOL.
CHANGING TOOLS:
1. ALWAYS RETURN THE ENGINE TO “IDLE” AND TURN THE CONTROL KNOBS TO THE “OFF”
POSITION BEFORE DISCONNECTING HOSES.
2. ONCE THE TOOL HAS BEEN CHANGED, ADVANCE THE ENGINE TO “FULL” THROTTLE AND
TURN THE VALVE(S) TO THE “ON” POSITION DEPENDING ON FLOW REQUIREMENTS OF
THE TOOL TO BE USED.
MATWELD, INC.
PHONE:(270) 444-0085
FAX:(270) 443-6180
Matweld reserves the right to change parts, features, or specifications without notice.
01/01
9
02050K 5 GPM
POWER UNIT
NOTE SOME LINES OMITTTED FOR CLARITY
REV. 1 3/02
REV. 2 1/05
MATWELD, INC.
PHONE:(270) 444-0085
FAX:(270) 443-6180
Matweld reserves the right to change parts, features, or specifications without notice.
01/01
10
02050K PARTS LIST
ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
PART NO.
00145
00146
69-08-08
00137
01509
405-08-06
2501-10-06
02002K
02051
02903
169P-08
SVM-16
A1027
A2191
A2048
A1022
00120
4404-12-12
00123
00121-02-1
00122
02008
01027
00117
A1042
A2192
A1043
00132
00134
00133
4604-12-12
02001
249-10-08
02004
5502-08-08
02007
02006
5404-12-12
00149
00150
69-12-08
02012
709T-08-08-08
2503-10-08
02005
281223
01027
02046
A2190
A1001
6805-12-12
00131
00165
02019
00152
00172
06040
DESCRIPTION
QUICK DISCONNECT COUPLER
QUICK DISCONNECT NIPPLE
1/2 NPT HEX NIPPLE
VALVE - CONTROL
VALVE BODY
#8 MJIC x #6 NPT MP 90
3/8 MP x #10 MJIC 90
10 hp KOHLER ENGINE
FRAME
HOUR METER
1/2 NPT PLUG
SIGHT GLASS
5/16-18UNC x 2-1/4” LG GR 5
5/16” I.D. SAE FLAT WASHER
5/16-18 NYLOCK NUT
5/16-18UNC x 1” LG. GR 5 ZP
BATTERY GROUND CABLE
3/4 HOSE x 3/4 MP STR. FIT
BATTERY STRAP
BATTERY POST COVER
BATTERY
COOLER TANK HOSE
POSITIVE CABLE
PUMP BRACKET
3/8-16UNC x 1” LG. GR 5 ZP
3/8” I.D. SAE FLAT WASHER
3/8-16UNC x 1-1/4” LG. GR 5 ZP
ENGINE SHAFT COUPLING
PUMP SHAFT COUPLING
COUPLING SPIDER
#12 SAE x 3/4” HOSE BARB
5 GPM PUMP
#10 MOR x #8 MP NIPPLE
RELIEF VALVE
1/2” STR. ELL 90 DEG FITTING
RELIEF HOSE
PRESSURE HOSE
3/4 NPT HEX NIPPLE
HYDRAULIC OIL FILTER
FILTER BODY ASSEMBLY
3/4 x 1/5 NPT HEX NIPPLE
COOLER
#8 NPT FEMALE T
1/2 MP x #10 MJIC 45 EL
RETURN HOSE
INSULATOR
POSITIVE CABLE
1/4-20 NYLOCK NUT
1/4” I.D. SAE FLAT WASHER
1/4-20 x 3/4” LG. GR 5 ZP
#12 MOR x #12 FP. 90
FILLER / BREATHER ASSEMBLY
ENGINE SHAFT KEY
HEAT SHIELD
#12 HOSE CLAMP
BATTERY RETAINER CLIP
NYLON SPACER
QUANTITY
1
1
2
1
1
1
1
1
1
1
2
1
2
12
7
1
1
3
1
1
1
1
1
1
8
10
4
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
4
8
4
2
1
1
1
2
1
4
MATWELD, INC.
PHONE:(270) 444-0085
FAX:(270) 443-6180
Matweld reserves the right to change parts, features, or specifications without notice.
01/01
11
02050K 5 GPM POWER UNIT
GENERAL NOTES:
MATWELD, INC.
PHONE:(270) 444-0085
FAX:(270) 443-6180
Matweld reserves the right to change parts, features, or specifications without notice.
01/01
12
MATWELD, INC.
PHONE:(270) 444-0085
FAX:(270) 443-6180
Matweld reserves the right to change parts, features, or specifications without notice.
01/01
13
REVIEW OF HYDRAULIC PRINCIPLES
A. TOOL CIRCUIT
1. HYDRAULIC FORMULAS:
GPM =
CID X RPM
231
GPM X PSI
HP = 1714 (.85)
1456.9
Example: HP required to deliver 10 GPM at 1500 PSI.
10 GPM X 1500 PSI = 15000 =
10.3 HP
1456.9
1456.9
(subtract back pressure for tool HP)
Estimated HP delivered by pump or used by tool.
GPM
3
5
10
15
PSI
500
1.03
1.72
3.43
5.15
1,000
2.06
3.43
6.86
10.30
1,500
3.09
5.15
10.3
15.40
2,000
4.12
6.86
13.70
20.60
2,500
5.15
8.58
17.20
25.70
3,000
6.18
10.30
20.60
30.90
2. BACK PRESSURE
BACK PRESSURE MEASURED AT THE TOOL RETURN PORT MUST NOT EXCEED THE MANUFACTURERS BACK PRESSURE RATING. MOST MANUFACTURERS LIST THE MAXIMUM BACK
PRESSURE FOR THEIR HYDRAULIC TOOLS AT 250 PSI. BACK PRESSURE MEASURED ON
THE RETURN SIDE OF THE TOOL IS THE FORCE REQUIRED TO GET THE OIL BACK TO THE
TANK. IN ALMOST ALL CASES THE LOWER THE BACK PRESSURE THE BETTER THE TOOL
PERFORMANCE. FIRST, THE BACK PRESSURE IS SUBTRACTED FROM THE MAXIMUM TOOL
PRESSURE TO ARRIVE AT A MAXIMUM TOOL OPERATING PRESSURE. FOR EXAMPLE, TOOLS
WITH 2000 PSI OPERATING PRESSURE ARE INSTALLED ON A SYSTEM WITH 250 PSI BACK
PRESSURE. THIS LEAVES 1750 PSI AS A MAXIMUM TOOL PRESSURE. IMAGINE A SYSTEM
WITH 500 PSI BACK PRESSURE. 2000 MINUS 500 PSI BACK PRESSURE LEAVES ONLY 1500
PSI FOR THE TOOL. SECOND, TOOLS ARE DESIGNED FOR PRESSURE TO BUILD ON THE
PRESSURE SIDE OF THE TOOL. IF TOO MUCH PRESSURE BUILDS ON THE RETURN SIDE,
NOT ONLY IS PERFORMANCE EFFECTED, BUT SEALS MAY BLOW. THIS IS WHY IT IS VERY
IMPORTANT TO DIRECT THE FLOW INTO THE TOOL CORRECTLY. REVERSING THE HOSES TO
TEST MAY RESULT IN BLOWN SEALS, DAMAGE TO THE TOOL, AND PERSONAL INJURY.
MATWELD, INC.
PHONE:(270) 444-0085
FAX:(270) 443-6180
Matweld reserves the right to change parts, features, or specifications without notice.
01/01
14
LIMITED WARRANTY
MATWELD, INC., PADUCAH, KY., WARRANTS TO THE ORIGINAL PURCHASE OF THIS PRODUCT THAT THE PRODUCT WILL BE FREE FROM DEFECTS IN MATERIAL AND WORKMANSHIP
FOR THE PERIOD OF ONE (1) YEAR AFTER THE DELIVERY OF SUCH PRODUCT TO THE CUSTOMER. OTHER EQUIPMENT AND PARTS USED, BUT NOT MANUFACTURED BY MATWELD
INC. ARE COVERED DIRECTLY BY THE WARRANTY OF THE MANUFACTURER OF THOSE PRODUCTS. PROOF OF PURCHASE MUST BE DOCUMENTED INCLUDING REFERENCE TO A SERIAL NUMBER LOCATED ON EACH TOOL. THE PURCHASER’S ONLY REMEDIES UNDER THIS
LIMITED WARRANTY SHALL BE LIMITED AT MATWELD’S SOLE OPTION TO THE FOLLOWING:
REPAIR, REPLACEMENT OR REFUND OF THE PURCHASE PRICE OF THE DEFECTIVE PRODUCTS. EACH OF THESE REMEDIES REQUIRES TIMELY NOTIFICATION OF THE DEFECT IN THE
PRODUCT AND SUBSTANTIATION THAT THE PRODUCT HAS BEEN PROPERLY STORED, MAINTAINED AND USED. MATWELD’S OBLIGATIONS HEREUNDER EXTEND ONLY TO THE PURCHASER OF THE PRODUCT AND NOT TO ANY THIRD PARTY.
AS A CONDITION PRECEDENT TO MATWELD’S OBLIGATION HEREUNDER, THE DEFECTIVE PRODUCT MUST NOT HAVE BEEN ALTERED OR MODIFIED WITHOUT THE EXPRESS WRITTEN APPROVAL OF MATWELD, INC. THE PRODUCT MUST NOT HAVE BEEN SUBJECTED TO DELIBERATE
DAMAGE, SHIPPING DAMAGE, NEGLECT, TAMPERING BY UNAUTHORIZED PERSONNEL OR DAMAGE BY IMPROPER USE, STORAGE OR MAINTENANCE. SERIAL NUMBERS MUST NOT HAVE
BEEN ALTERED, DEFACED OR REMOVED. SUCH ACTION VOIDS LIMITED WARRANTY.
EXCLUSIONS TO LIMITED WARRANTY
THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTY, WRITTEN OR ORAL, EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMITATION, ANY IMPLIED
WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
LIMITED WARRANTY DOES NOT COVER NORMAL WEAR AND TEAR ITEMS SUCH AS FILTERS,
HOSES, COUPLERS, BITS, SOCKETS, AUGERS, AND BATTERIES.
LIMITATION OF LIABILITY
EXCEPT AS PROVIDED ABOVE, MATWELD SHALL IN NO EVENT BE LIABLE OR RESPONSIBLE
FOR ANY INJURY, LOSS OR DAMAGE, DIRECT, INCIDENTAL OR CONSEQUENTIAL, ARISING
OUT OF THE USE OR MISUSE OR INABILITY TO USE THE PRODUCT, HOWEVER CAUSED AND
ON ANY THEORY OF LIABILITY INCLUDING, WITHOUT LIMITATIONS, BREACH OF CONTRACT,
TORT, (INCLUDING NEGLIGENCE OR STREET LIABILITY) AND NOT WITHSTANDING ANY FAILURE OF ANY REMEDY HEREIN OF ITS ESSENTIAL PURPOSE, EVEN IF MATWELD WAS AWARE
OF THIS POSSIBILITY OF SUCH DAMAGE. MATWELD’S LIMITED WARRANTY AS SET FORTH
ABOVE SHALL NOT BE ENLARGED, DIMINISHED OR AFFECTED BY, AND NO OBLIGATION OR
LIABILITY SHALL ARISE OR GO OUT OF THE RENDERING OF TECHNICAL ADVICE OR SERVICE BY MATWELD OR ITS AGENTS. THE FOREGOING MAY NOT BE CHANGED EXCEPT BY
WRITTEN AGREEMENT SIGNED BY AN AUTHORIZED OFFICER OF MATWELD, THE REMEDIES
SET FORTH HEREIN ARE EXCLUSIVE.
MATWELD, INC.
PHONE:(270) 444-0085
FAX:(270) 443-6180
Matweld reserves the right to change parts, features, or specifications without notice.
01/01
15
18. CUSTOMER INFORMATION
Name _____________________________________________________
Company___________________________________________________
Serial # of your Matweld tool___________________________________
( Upon receiving your Matweld tool, make sure to list serial number above so that a good record is kept for order
information.)
MATWELD HYDRAULIC TOOL LIST
All Matweld Hydraulic Tools operate at
5 or 10 GPM @ 2000 PSI
POWER UNITS:
07000 – HYDRA POWERED MODULAR SYSTEM
02900A – DIESEL POWER UNIT
00100K – DUAL CIRCUIT POWER UNIT
02050 – GASOLINE 1-5 GPM
05500 – TWIN POWER DUAL CIRCUIT UNIT 1-10 GPM OR 2-5 GPM & 5000 WATT GENERATOR
03700A – ELECTRIC POWER UNIT
09800 - TRACK ROVER
TRACK TOOLS:
GRINDERS:
01600A – 5 GPM 1” IMPACT WRENCH
02500 - 10 GPM 1” IMPACT WRENCH
04500D – ½” IMPACT DRILL
00800A – 16” RAIL SAW
03900A – REVERSING RAIL SAW
01100 A– SPIKE PULLER
08200– TIE TAMPER
08300– SPIKE DRIVER
01500 – RAIL DRILL
01000 – CHAIN SAW
03500 – SELF FEED RAIL DRILL
03100C - RAIL PULLER
02800 - BRIDGE SPREADER
05000- HAND PUMP WELD SHEAR
05100A - POWER WELD SHEAR
06600 - POWER UNIT TRANSPORT CART
07500 - CHAMFER TOOL
04600
04700
00600
04800
00700
02400
05900
05950
06000
05400
05600
06950
& 04650– STRAIGHT STONE CW & TRIGGER VERSION
& 04750 – STRAIGHT STONE CCW & TRIGGER VERSION
& 00600C - 8” CUPSTONE GRINDER
& 04850 – CUPSTONE & TRIGGER VERSION
– RAIL SURFACING GUIDE
– 10” OR 14” FROG AND SWITCH GRINDER
– FROG/PROFILE GRINDER – ON/OFF FLOW CONTROL
– FROG/PROFILE GRINDER – SAFETY TRIGGER
– PROFILE GRINDER
– ANGLE GRINDER
– BULL NOSE GRINDER
& 06950A - MULTI-PURPOSE GRINDER
OTHER PRODUCTS:
HYDRAULIC MANIFOLDS
HYDRAULIC TEST GAUGES
HOSE REELS
HYDRAULIC HOSES
ACCESSORIES
MATWELD, INC.
PHONE:(270) 444-0085
FAX:(270) 443-6180
Matweld reserves the right to change parts, features, or specifications without notice.
01/01
16
REV.11/06
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