1 BEFORE YOU START The RX8 is a high-competition, high-quality, 1/8-scale on-road nitro car intended for persons aged 16 years and older with previous experience building and operating RC model racing cars. This is not a toy; it is a precision racing model. This model racing car is not intended for use by beginners, inexperienced customers, or by children without direct supervision of a responsible, knowledgeable adult. If you do not fulfill these requirements, please return the kit in unused and unassembled form back to the shop where you have purchased it. Before building and operating your RX8, YOU MUST read through all of the operating instructions and instruction manual and fully understand them to get the maximum enjoyment and prevent unnecessary damage. CUSTOMER SUPPORT We have made every effort to make these instructions as easy to understand as possible. However, if you have any difficulties, problems, or questions, please do not hesitate to contact the XRAY support team at info@teamxray.com. Also, please visit our Web site at www.teamxray.com to find the latest updates, set-up information, option parts, and many other goodies. We pride ourselves on taking excellent care of our customers. You can join thousands of XRAY fans and enthusiasts in our online community at: www.teamxray.com Read carefully and fully understand the instructions before beginning assembly. Make sure you review this entire Instruction Manual and examine all details carefully. If for some reason you decide the RX8 is not what you wanted or expected, do not continue any further. Your hobby dealer cannot accept your RX8 kit for return or exchange after it has been partially or fully assembled. Contents of the box may differ from pictures. In line with our policy of continuous product development, the exact specifications of the kit may vary without prior notice. XRAY Europe K Výstavisku 6992 91101 Trenčín Slovakia, EUROPE Phone: +421-32-7401100 Fax: +421-32-7401109 Email: info@teamxray.com XRAY RC America 2030 Century Center Blvd #15, Suite 109 75062 Irving Texas, USA Phone: (214) 744-2400 Fax: (214) 744-2401 Email: xray@rcamerica.com FAILURE TO FOLLOW THESE INSTRUCTIONS WILL BE CONSIDERED AS ABUSE AND/OR NEGLECT. SAFETY PRECAUTIONS WARNING: This product contains a chemical known to the state of California to cause cancer and birth defects or other reproductive harm. CAUTION: CANCER HAZARD Wash thoroughly after using. DO NOT use product while eating, drinking or using tobacco products. May cause chronic effects to gastrointestinal tract, CNS, kidneys, and blood. MAY CAUSE BIRTH DEFECTS. When building, using and/or operating this model always wear protective glasses and gloves. Take appropriate safety precautions prior to operating this model. You are responsible for this model‘s assembly and safe operation! Please read the instruction manual before building and operating this model and follow all safety precautions. Always keep the instruction manual at hand for quick reference, even after completing the assembly. Use only genuine and original authentic XRAY parts for maximum performance. IMPORTANT NOTES – GENERAL • This product is not suitable for children under 16 years of age without the direct supervision of a responsible and knowledgeable adult. • Carefully read all manufacturers warnings and cautions for any parts used in the construction and use of your model. • Assemble this kit only in places away from the reach of very small children. • First-time builders and users should seek advice from people who have building experience in order to assemble the model correctly and to allow the model to reach its performance potential. • Exercise care when using tools and sharp instruments. • Take care when building, as some parts may have sharp edges. • Keep small parts out of reach of small children. Children must not be allowed to put any parts in their mouth, or pull vinyl bag over their head. • Read and follow instructions supplied with paints and/or cement, if used (not included in kit). • Immediately after using your model, do NOT touch equipment on the model such as the motor and speed controller, because they generate high temperatures. You may seriously burn yourself seriously touching them. • Follow the operating instructions for the radio equipment at all times. • Do not put fingers or any objects inside rotating and moving parts, as this may cause damage or serious injury as your finger, hair, clothes, etc. may get caught. • Be sure that your operating frequency is clear before turning on or running your model, and never share the same frequency with somebody else at the same time. Ensure that others are aware of the operating frequency you are using and when you are using it. • Use a transmitter designed for ground use with RC cars. Make sure that no one else is using the same frequency as yours in your operating area. Using the same frequency at the same time, whether it is driving, flying or sailing, can cause loss of control of the RC model, resulting in a serious accident. • Always turn on your transmitter before you turn on the receiver in the car. Always turn off the receiver before turning your transmitter off. IMPORTANT NOTES – NITRO ENGINES •Always test the brakes and the throttle before starting your engine to avoid losing control of the model. •Make sure the air filter is clean and oiled. •Never run your engine without an air filter. Your engine can be seriously damaged if dirt and debris get inside the engine. •For proper engine break-in, please refer to the manual that came with the engine. 2 Using any third party parts on this model will void guaranty immediately. Improper operation may cause personal and/or property damage. XRAY and its distributors have no control over damage resulting from shipping, improper construction, or improper usage. XRAY assumes and accepts no responsibility for personal and/or property damages resulting from the use of improper building materials, equipment and operations. By purchasing any item produced by XRAY, the buyer expressly warrants that he/she is in compliance with all applicable federal, state and local laws and regulation regarding the purchase, ownership and use of the item. The buyer expressly agrees to indemnify and hold harmless XRAY for all claims resulting directly or indirectly from the purchase, ownership or use of the product. By the act of assembling or operating this product, the user accepts all resulting liability. If the buyer is not prepared to accept this liability, then he/she should return this kit in new, unassembled, and unused condition to the place of purchase. • Keep the wheels of the model off the ground when checking the operation of the radio equipment. • Disconnect the battery pack before storing your model. • When learning to operate your model, go to an area that has no obstacles that can damage your model if your model suffers a collision. • Remove any sand, mud, dirt, grass or water before putting your model away. • If the model behaves strangely, immediately stop the model, check and clear the problem. • To prevent any serious personal injury and/or damage to property, be responsible when operating all remote controlled models. • The model car is not intended for use on public places and roads or areas where its operation can conflict with or disrupt pedestrian or vehicular traffic. • Because the model car is controlled by radio, it is subject to radio interference from many sources that are beyond your control. Since radio interference can cause momentary loss of control, always allow a safety margin in all directions around the model in order to prevent collisions. • Do not use your model: - Near real cars, animals, or people that are unaware that an RC car is being driven. - In places where children and people gather - In residential districts and parks - In limited indoor spaces - In wet conditions - In the street - In areas where loud noises can disturb others, such as hospitals and residential areas. - At night or anytime your line of sight to the model may be obstructed or impaired in any way. To prevent any serious personal injury and/or damage to property, please be responsible when operating all remote controlled models. •Do not run near open flames or smoke while running your model or while handling fuel. •Some parts will be hot after operation. Do not touch the exhaust or the engine until they have cooled. These parts may reach 275°F during operation! IMPORTANT NOTES – ELECTRICAL • Insulate any exposed electrical wiring (using heat shrink tubing or electrical tape) to prevent dangerous short circuits. Take maximum care in wiring, connecting and insulating cables. Make sure cables are always connected securely. Check connectors for if they become loose. And if so, reconnect them securely. Never use R/C models with damaged wires. A damaged wire is extremely dangerous, and can cause short-circuits resulting in fire. Please have wires repaired at your local hobby shop. • Low battery power will result in loss of control. Loss of control can occur due to a weak battery in either the transmitter or the receiver. Weak running battery may also result in an out of control car if your car‘s receiver power is supplied by the running battery. Stop operation immediately if the car starts to slow down. • When not using RC model, always disconnect and remove battery. • Do not disassemble battery or cut battery cables. If the running battery short-circuits, approximately 300W of electricity can be discharged, leading to fire or burns. Never disassemble battery or cut battery cables. • Use a recommended charger for the receiver and transmitter batteries and follow the instructions IMPORTANT NOTES – NITRO FUEL •Handle fuel only outdoors. Never handle nitro fuel indoors, or mix nitro fuel in a place where ventilation is bad. •Only use nitro fuel for R/C models. Do not use gasoline or kerosene in R/C models as it may cause a fire or explosion, and ruin your engine. •Nitro fuel is highly inflammable, explosive, and poisonous. Never use fuel indoors or in places with open fires and sources of heat. •Always keep the fuel container cap tightly shut. • Always read the warning label on the fuel container for safety information. • Nitro-powered model engines emit poisonous vapors and gasses. These vapors irritate eyes and can be highly dangerous to your health. We recommend wearing rubber or vinyl gloves to avoid direct contact with nitro fuel. •Nitro fuel for RC model cars is made of the combination of the methyl alcohol, castor or synthetic oil, R/C & BUILDING TIPS •Make sure all fasteners are properly tightened. Check them periodically. •Make sure that chassis screws do not protrude from the chassis. •For the best performance, it is very important that great care is taken to ensure the free movement of all parts. •Clean all ball-bearings so they move very easily and freely. •Tap or pre-thread the plastic parts when threading screws. •Self-tapping screws cut threads into the parts when being tightened. Do not use excessive force when tightening the self-tapping screws because you may strip out the thread in the plastic. We recommended WARRANTY XRAY guarantees this model kit to be free from defects in both material and workmanship within 30 days of purchase. The total monetary value under warranty will in no case exceed the cost of the original kit purchased. This warranty does not cover any components damaged by use or modification or as a result of wear. Part or parts missing from this kit must be reported within 30 days of purchase. No part or parts will be sent under warranty without proof of purchase. Should you find a defective or missing part, contact the local distributor. Service and customer support will be provided through local hobby store where you have purchased the kit, therefore make sure to purchase any XRAY products at your local hobby store. This model racing car is considered to be a high-performance racing vehicle. As such this vehicle will be used in an extreme range of conditions and situations, all which may cause premature wear or failure of any component. XRAY has no control over usage of vehicles once they leave the dealer, therefore XRAY can only offer warranty against all manufacturer‘s defects in materials, workmanship, and assembly at point of sale and before use. No warranties are expressed or implied that cover damage caused by what is considered normal use, or cover or imply how long any model cars‘ components or electronic components will last before requiring replacement. Due to the high performance level of this model car you will need to periodically maintain and replace consumable components. Any and all warranty coverage will not cover replacement of any part or component damaged by neglect, abuse, or improper or unreasonable use. This includes but is not limited to damage from crashing, chemical and/or water damage, excessive moisture, improper or no maintenance, or user QUALITY CERTIFICATE XRAY MODEL RACING CARS uses only the highest quality materials, the best compounds for molded parts and the most sophisticated manufacturing processes of TQM (Total Quality Management). We guarantee that all parts of a newly-purchased kit are manufactured with the highest regard to quality. However, due to the many factors inherent in model racecar competition, we cannot guarantee any parts once you start racing the car. Products which have been worn out, abused, neglected or improperly operated will not be covered under warranty. We wish you enjoyment of this high-quality and high-performance RC car and wish you best success on the track! • • • • • • correctly. Over-charging, incorrect charging, or using inferior chargers can cause the batteries to become dangerously hot. Recharge battery when necessary. Continual recharging may damage battery and, in the worst case, could build up heat leading to fire. If battery becomes extremely hot during recharging, please ask your local hobby shop for check and/or repair and/or replacement. Regularly check the charger for potential hazards such as damage to the cable, plug, casing or other defects. Ensure that any damage is rectified before using the charger again. Modifying the charger may cause short-circuit or overcharging leading to a serious accident. Therefore do not modify the charger. Always unplug charger when recharging is finished. Do not recharge battery while battery is still warm. After use, battery retains heat. Wait until it cools down before charging. Do not allow any metal part to short circuit the receiver batteries or other electrical/electronic device on the model. Immediately stop running if your RC model gets wet as may cause short circuit. Please dispose of batteries responsibly. Never put batteries into fire. nitro methane etc. The flammability and volatility of these elements is very high, so be very careful during handling and storage of nitro fuel. •Keep nitro fuel away from open flame, sources of heat, direct sunlight, high temperatures, or near batteries. •Store fuel in a cool, dry, dark, well-ventilated place, away from heating devices, open flames, direct sunlight, or batteries. Keep nitro fuel away from children. •Do not leave the fuel in the carburetor or fuel tank when the model is not in use. There is danger that the fuel may leak out. •Wipe up any spilled fuel with a cloth •Be aware of spilled or leaking fuel. Fuel leaks can cause fires or explosions. •Do not dispose of fuel or empty fuel containers in a fire. There is danger of explosion. you stop tightening a screw when you feel some resistance. •Ask your local hobby shop for any advice. Please support your local hobby shop. We at XRAY Model Racing Cars support all local hobby dealers. Therefore we ask you, if at all possible, to purchase XRAY products at your hobby dealer and give them your support like we do. If you have difficulty finding XRAY products, please check out www.teamxray.com to get advice, or contact us via email at info@teamxray.com, or contact the XRAY distributor in your country. modifications which compromise the integrity of components. Warranty will not cover components that are considered consumable on RC vehicles. XRAY does not pay nor refund shipping on any component sent to XRAY or its distributors for warranty. XRAY reserves the right to make the final determination of the warranty status of any component or part. Limitations of Liability XRAY makes no other warranties expressed or implied. XRAY shall not be liable for any loss, injury or damages, whether direct, indirect, special, incidental, or consequential, arising from the use, misuse, or abuse of this product and/or any product or accessory required to operate this product. In no case shall XRAY‘s liability excess the monetary value of this product. Take adequate safety precautions prior to operating this model. You are responsible for this model’s assembly and safe operation. Disregard of the any of the above cautions may lead to accidents, personal injury, or property damage. XRAY MODEL RACING CARS assumes no responsibility for any injury, damage, or misuse of this product during assembly or operation, nor any addictions that may arise from the use of this product. All rights reserved. Please note that raw materials such as aluminum, steel, brass, fibreglass, or carbon fibre may have small scratches on the surface which is a standard characteristic of any raw material. Scratches on the surface of any materials are NOT considered to be material defects. Products may potentially have small amounts of corrosion on them. This may be caused by variances in weather during different times of the year, humidity in the shop or during shipping, and other contributing factors. Even though we have taken all precautions and protection methods to prevent corrosion, these small amounts of corrosion (if present) are unavoidable and considered to be acceptable. In line with our policy of continuous product development, the exact specifications of the kit may vary. In the unlikely event of any problems with your new kit, you should contact the model shop where you purchased it, quoting the part number. We do reserve all rights to change any specification without prior notice. All rights reserved. 3 SYMBOLS USED Apply threadlock Assemble left and right sides the same way Apply oil (may indicate specific type) Ensure smooth non-binding movement Apply cyanoacrylate (CA) glue Apply grease Number of teeth Part bags used Detail Assemble in the specified order Cut off remaining material Pay attention here Assembly view Assemble as many times as specified (here twice) Follow tip here Optional parts DETAIL TOOLS REQUIRED Phillips 3.5mm Slotted Screwdriver 4.0mm Arm Reamer 3mm/4mm Allen 1.5 / 2.0 / 2.5 / 3.0mm Allen Ball 2.5mm Exhaust Spring / Caster Clip Remover Turnbuckle Tools (HUDY #181091 3.0/4.0mm) Turnbuckle Tools (HUDY #181030 - 3.0mm) Professional Multi Tool (HUDY #183011) Ball Joint Wrench (HUDY #181110) Flywheel Tool (HUDY #182010) Alu Pinion Gear Tool (XRAY #349903) Side Cutters (HUDY #189010) Pocket Hobby Knife (HUDY #188981) Wrench Glowplug/Clutchnut (HUDY #107581) Reamer (HUDY #107602) (HUDY #107601) m 3.0 m Pliers (HUDY #189020) Scissors (HUDY #188990) EQUIPMENT REQUIRED 4 Transmitter Receiver Steering & Throttle Servos Engine Starter Box (HUDY #104400) & Battery Pack Glowplug Igniter Exhaust Manifold Lexan® Paint Bodyshell Battery Charger Receiver Battery Pack Wheels & Tires Tire Truer (HUDY #102003) CA Glue Engine After Run Oil (HUDY #106250) Model R/C Car Fuel (nitromethane) One-Way Lube (HUDY #106231) Personal Transponder Threadlock Air Filter Air Filter Oil (HUDY #106240) Graphite Grease (HUDY #106210) Bearing Oil (HUDY #106230) 1. FRONT ONE-WAY & REAR SOLID AXLE 345149 980324 345070 968120 345112 968120 345024 345800 345011 968140 345070 #345071 FRONT ONE-WAY AXLE OUTDRIVE ADAPTER - LIGHTWEIGHT (2) BAG 01 345001 345011 345024 345070 345112 345149 345800 FRONT ONE-WAY - HARDCOATED + LIGHTWEIGHT ADAPTERS FRONT ONE-WAY AXLE - BLACK COATED COMPOSITE FRONT ONE-WAY AXLE PULLEY 24T FRONT ONE-WAY AXLE OUTDRIVE ADAPTER - HUDY SPRING STEEL™ (2) REAR SOLID AXLE SHAFT - HUDY SPRING STEEL™ COMPOSITE REAR SOLID AXLE PULLEY 48T COMPOSITE BELT PULLEY COVER SET 968120 968140 980324 C-CLIP 12 (10) C-CLIP 14 (10) PIN 3x24 (10) REAR SOLID AXLE DETAIL 968120 C 12 NOTE ORIENTATION 980324 P 3x24 FRONT ONE-WAY AXLE ONE-WAY LUBE OIL STEP 968140 C 14 DETAIL NOTE ORIENTATION OIL ONE-WAY LUBE #345071 FRONT ONE-WAY AXLE OUTDRIVE ADAPTER - LIGHTWEIGHT (2) 5 2. REAR SUSPENSION 2x 342630 343150 343130 901306 902308 901410 343285 372651 343195 345310 306219 306219 962121 902306 901316 343111 902308 343311 980322 941218 342070 342070 941218 962120 337250 962121 ADJUSTING NUT 337253 #337253 COMPOSITE INCLUDED #337252 ALU 345280 345360-O OPTION 901303 PIVOT BALLS #337250 STEEL INCLUDED #337251 ALU OPTION #337255 TITANIUM OPTION #345301 REAR CVD DRIVE SHAFT SET HUDY SPRING STEEL™ #345290 ALU SHIM 12x15x1.0MM (4) SUSPENSION UPPER ARMS #343130 MEDIUM INCLUDED #343131 HARD OPTION #343132 GRAPHITE OPTION #345312 ALU REAR CVD DRIVE AXLE SWISS 7075 T6 - HARDCOATED #345370 GRAPHITE REAR AERO DISC 1.6mm - SET SUSPENSION LOWER ARMS #343111 MEDIUM INCLUDED #343112 HARD OPTION #343113 GRAPHITE OPTION BAG 02.1 6 306219 337250 337253 342070 342630 343111 343130 343150 343195 COMPOSITE SET OF SERVO SHIMS (4) STEEL PIVOT BALL 8.4 MM (2) COMPOSITE ADJUSTING NUT M10x1 (4) COMPOSITE SET OF BUSHINGS (2) ADJ. TURNBUCKLE L/R 20 MM - HUDY SPRING STEEL™ (2) SUSPENSION ARM FOR EXTENSION - REAR LOWER COMPOSITE SUSPENSION ARM REAR UPPER UPPER BALL JOINT 5.8MM - SHORT & LONG (2+2) STEEL EXTENSION FOR SUSPENSION ARM - REAR LOWER (2) 343285 PIVOT BALL 6.8MM (2) 343311 COMPOSITE UPRIGHT REAR FOR AERO DISC 345280 WHEEL SPRING (2) 345310 REAR WHEEL AXLE - HUDY SPRING STEEL™ 345360-O ALU REAR WHEEL LOCK - SWISS 7075 T6 - ORANGE (2) 345370 GRAPHITE REAR AERODYNAMIC DISC 1.6MM - SET (OPTION) 372651 PIVOT BALL UNIVERSAL 4.9 MM - HUDY SPRING STEEL™ (2) 941218 HIGH-SPEED BALL-BEARING 12x18x4 RUBBER SEALED (2) 901303 901306 901316 901410 902306 902308 962120 962121 980322 HEX SCREW SB M3x3 (10) HEX SCREW SB M3x6 (10) HEX SCREW SB M3x16 (10) HEX SCREW SB M4x10 (10) HEX SCREW SH M3x6 (10) HEX SCREW SH M3x8 (10) WASHER S 12x15x0.5 (10) WASHER S 12x15x1.0 (10) PIN 3x22 (10) 2. REAR SUSPENSION 2x 4x10mm 901306 COMPOSITE SHIMS SB M3x6 DETAIL 2.5mm 901410 2.5mm SB M4x10 48mm 3x6x1mm 3x8mm 902306 NOTE ORIENTATION 3x6mm SH M3x6 3x8mm 902308 NOTE ORIENTATION SH M3x8 Left thread Right thread The length of the ball joint depends on the position used on the upright. See page 8, step 2. When you use INNER position on the upright, use SHORTER ball joint. (INITIAL SETTING) When you use OUTER position on the upright, use LONGER ball joint. 3x6mm Tighten gently Install the pivot balls with Professional Multi Tool (HUDY #183011) SUSPENSION LOWER ARMS SUSPENSION UPPER ARMS #343130 MEDIUM INCLUDED #343111 MEDIUM INCLUDED #343131 HARD OPTION #343112 HARD OPTION #343113 GRAPHITE OPTION #343132 GRAPHITE OPTION 2x ADJUSTING NUT PIVOT BALLS MUST MOVE FREELY Tighten composite hex nuts using HUDY tool #107581 #337253 COMPOSITE INCLUDED During initial assembly, tighten each composite hex nut until the pivot ball starts to bind, then loosen slightly. Verify that the pivot balls move freely. #337252 ALU PIVOT BALLS DETAIL 2x CONCENTRIC INITIAL SETTING CONCENTRIC OPTION #337250 STEEL INCLUDED #337251 ALU OPTION #337255 TITANIUM OPTION ECCENTRIC DETAIL 12x15x1mm 941218 BB 12x18x4 BEARING OIL OIL NOTE ORIENTATION When using eccentric bushings, both bushings must be in same position. 962120 S 12x15x0.5 962121 S 12x15x1.0 #345290 ALU SHIM 12x15x1.0MM (4) INITIAL SETTING COMPOSITE SET OF BUSHINGS BEARING OIL OIL SHIM IN 1+1 1+0.5 1 0.5 0 SHIM OUT INITIAL SETTING 0.5 1 1+0.5 1+1 1+1+0.5 12x15x0.5mm #345301 REAR CVD DRIVE SHAFT SET HUDY SPRING STEEL™ #345312 ALU REAR CVD DRIVE AXLE SWISS 7075 T6 - HARDCOATED 7 2. REAR SUSPENSION 901303 2x SB M3x3 DETAIL CENTERED 980322 P 3x22 TIGHTEN GENTLY TIGHTEN FULLY CUTAWAY VIEW 2x 306219 SHIM 3x6x2 6mm 901316 SB M3x16 INITIAL POSITION OUTER 3x6x2mm COMPOSITE SHIMS 2x 3.6mm DETAIL 3.4mm 8 2. REAR SUSPENSION 343045 902308 902308 343015 343045 901303 343025 334052 981208 940508 902314 343069 903408 941218 342070 345450 343052 343071 344042 902306 903308 940508 902320 352070 940815 343083 903408 344012 303130-O 303123-O 344131 903310 902322 902310 347322 296530-O 343043 342316 303130-O 903310 344110 344120 372176 903308 902320 344120 342317 342316 343042 343721 345320 940815 901405 965090 344022 345820 343711 903310 347310 342317 903408 903408 344142 345510 903406 341105 #344111 VENTILATED BRAKE DISC PRECISION-GROUND LIGHTWEIGHT #345301 REAR CVD DRIVE SHAFT SET HUDY SPRING STEEL™ #345452 LOW-FRICTION KEVLAR® DRIVE BELT REAR 8.0x204mm BAG 02.2 296530-O 303123-O 303130-O 334052 341105 342070 342316 342317 343015 343025 343042 343043 343045 343052 343069 343071 343083 343711 343721 344012 344022 344042 344110 344120 344131 344142 ALU NUT M3 - ORANGE (10) ALU SHIM 3x6x2.0MM - ORANGE (10) ALU SHIM 3x6x9.0MM - ORANGE (10) COMPOSITE BRAKE UPPER PLATE CHASSIS 5MM - CNC MACHINED - SWISS 7075 T6 COMPOSITE SET OF BUSHINGS (2) COMPOSITE REAR UPPER SUSP. ECCENTRIC BUSHING (4) COMPOSITE REAR LOWER SUSP. ECCENTRIC BUSHING (4) ALU LOWER BULKHEAD REAR - SWISS 7075 T6 - RIGHT ALU LOWER BULKHEAD REAR - SWISS 7075 T6 - LEFT GRAPHITE REAR UPPER ARM HOLDER 3.5MM - FRONT GRAPHITE REAR UPPER ARM HOLDER 3.5MM - REAR ALU UPPER CLAMP REAR - SWISS 7075 T6 - (L+R) GRAPHITE REAR BULKHEAD BRACE 2.5MM STEEL BUSHING (2) BELT TENSIONER SET - STEEL GRAPHITE SHOCK TOWER REAR ALU REAR LOWER SUSPENSION HOLDER - FRONT - RF ALU REAR LOWER SUSPENSION HOLDER - REAR - RR ALU BRAKE STAND - SWISS 7075 T6 - SET ALU 2-SPEED HOLDER - SWISS 7075 T6 BRAKE CAM POST - STEEL VENTILATED BRAKE DISC - PRECISION-GROUND STEEL BRAKE PAD - HARDENED (2) BRAKE PAD “SLS” (2) BRAKE DISK ADAPTER - SWISS 7075 T6 - BLACK HARDCOATED #345920 ALU 2-SPEED BELT PULLEY 20T - CENTER - SET 345320 345450 345510 345820 347310 347322 352070 372176 REAR DRIVE SHAFT 61MM - HUDY SPRING STEEL™ PUR® REINFORCED DRIVE BELT REAR 8.0 x 204 MM 2-SPEED SHAFT 8MM - SUPER LIGHTWEIGHT - HUDY SPRING STEEL™ COMPOSITE 2-SPEED BELT PULLEY 20T - CENTER REAR LOWER INNER PIVOT PIN (2) REAR UPPER INNER PIVOT PIN WITH FLAT SPOT (2) COMPOSITE BEARING HUB FOR DIFF (4) SPRING 4.25 COILS 3.6x6x0.4MM; C=1.5 - GOLD (SOFT) (2) 901303 901405 902306 902308 902310 902314 902320 902322 903308 903310 903406 903408 940508 940815 941218 965090 981208 HEX SCREW SB M3x3 (10) HEX SCREW SB M4x5 (10) HEX SCREW SH M3x6 (10) HEX SCREW SH M3x8 (10) HEX SCREW SH M3x10 (10) HEX SCREW SH M3x14 (10) HEX SCREW SH M3x20 (10) HEX SCREW SH M3x22 (10) HEX SCREW SFH M3x8 (10) HEX SCREW SFH M3x10 (10) HEX SCREW SFH M4x6 (10) HEX SCREW SFH M4x8 (10) HIGH-SPEED BALL-BEARING 5x8x2.5 RUBBER SEALED (2) HIGH-SPEED BALL-BEARING 8x14x4 RUBBER SEALED (2) HIGH-SPEED BALL-BEARING 12x18x4 RUBBER SEALED (2) E-CLIP 9 (10) PIN 2x8 (10) 9 2. REAR SUSPENSION 903408 SFH M4x8 NOTE ORIENTATION DETAIL NOTE ORIENTATION Both bushings must be in same position NOTE ORIENTATION BEARING OIL 941218 BB 12x18x4 BEARING OIL NOTE ORIENTATION Both bushings must be in same position #345452 LOW-FRICTION KEVLAR® DRIVE BELT REAR 8.0 x 204 MM DETAIL COMPOSITE SET OF BUSHINGS NOTE ORIENTATION L=R REAR BELT TENSION ADJUSTMENT INITIAL POSITION DETAIL 902308 SH M3x8 B A TO TIGHTEN REAR BELT: Rotate both rear composite hubs in arrow direction B TO LOOSEN REAR BELT: Rotate both rear composite hubs in arrow direction A Use white mark on tab for better visibility of composite hub position. 10 COMPOSITE BUSHING 2. REAR SUSPENSION 903310 SFH M3x10 903308 SFH M3x8 903406 SFH M4x6 903408 SFH M4x8 INITIAL SETTING NOTE The upper roll center positions cannot be used. Use always low or medium roll center positions ONLY. NOTE ORIENTATION 4x8mm 4x6mm 4x8mm 11 2. REAR SUSPENSION 902310 SH M3x10 #345301 REAR CVD DRIVE SHAFT SET HUDY SPRING STEEL™ 903408 SFH M4x8 It is extremely important that the arms move freely on the pivot pins. If they do not, use the #107634 HUDY Arm Reamer to slightly resize the holes in the arms. ARM REAMER INITIAL SETTING NOTE The upper roll center positions cannot be used. Use always low or medium roll center positions ONLY. 2x DETAIL INITIAL SETTING DETAIL It is extremely important that the arms move freely on the pivot pins. If they do not, use the #107633 HUDY Arm Reamer to slightly resize the holes in the arms. ARM REAMER 12 NOTE ORIENTATION TIGHTEN FULLY set-screw M3x6 onto flatspot 2. REAR SUSPENSION 296530-O N M3 FIBRE PADS FACE TOGETHER 3x6x2mm 303123-O SHIM 3x6x2 DETAIL 10mm Roughen steel plates with sandpaper before gluing fibre pads We recommend gluing the brake pads to the steel pads, however there is no performance difference between glued & unglued brake pads. 902322 SH M3x22 3x6x2mm HOLE - ROUND NOTE ORIENTATION HOLE - OVAL HOLE - OVAL 903310 SFH M3x10 NOTE ORIENTATION BEARING OIL NOTE ORIENTATION 940508 8x14x4mm BB 5x8x2.5 BEARING OIL NOTE ORIENTATION 940815 BEARING WITH BLUE COVERS BEARING OIL 5x8x2.5 8x14x4mm BB 8x14x4 ➋ ➊ 965070 C7 #345920 ALU 2-SPEED BELT PULLEY 20T CENTER - SET 13 2. REAR SUSPENSION 901405 SB M4x5 STEP ➍ DETAIL Tighten set-screw onto flat spot. ➍ ➊ ➌ NOTE ORIENTATION #344111 VENTILATED BRAKE DISC - PRECISION - GROUND LIGHTWEIGHT 901303 SB M3x3 These screws are part of the REAR SUSPENSION MULTI-FLEX™ TECHNOLOGY (see page 15) 3x3mm 3x8mm Pin must protrude equally on both sides of camshaft 902306 SH M3x6 3x6mm 902308 SH M3x8 940508 BB 5x8x2.5 981208 P 2x8 902314 SH M3x14 903308 SFH M3x8 14 3x8mm BEARING OIL BEARING WITH BLUE COVERS 3x6mm DETAIL 2. REAR SUSPENSION 303130-O SHIM 3x6x9 3x6x9mm 3x6x9mm 902320 SH M3x20 REAR SUSPENSION MULTI-FLEX™TECHNOLOGY The all-new rear suspension design features Multi-Flex™ quick adjustment to easily adapt the handling of the car to particular track conditions and tires used. There are 3 different flex characteristics to choose from. ALTERNATIVE 1 SOFT ALTERNATIVE 2 MEDIUM ALTERNATIVE 3 STIFF Graphite brace and posts are not used. This allows maximum flex of the rear suspension and generates maximum rear traction. Recommended for low-traction tracks. Graphite brace connected to 2-speed bulkheads without posts. This slightly reduces the flex of the rear suspension and improves out-of-corner steering and rotation of the car, but also slightly decreases rear traction. Recommended for medium-traction tracks. Graphite brace connected to 2-speed bulkheads with posts. This connects the entire rear suspension together, creating a stiff frame which allows the car to rotate more and improves out-of-corner steering. Recommended for high-traction tracks. (INITIAL SETTING) 15 2. REAR SUSPENSION 341360 902314 901305 940508 901303 343481-K 341380 341360 901305 901303 343458 940508 341331 302080 901304 333461 362650 341370 902310 347330 302663 302291 902310 302291 #341381 GRAPHITE REAR BODY CENTERING PLATE - SET REAR ANTI-ROLL BARS #343456 2.6mm OPTION #343458 2.8mm INCLUDED #343460 3.0mm OPTION BAG 02.3 302080 302291 302663 333461 341331 341360 341370 341380 343458 343481-K 347330 362650 CASTER CLIPS SET 4+3+2+1 MM (2) STEEL STEERING BUSHING (2+2) COMPOSITE BALL JOINT 4.9MM - OPEN - V2 (8) COMPOSITE ANTI-ROLL BAR BALL JOINT 4.9 MM - V3 (4) COMPOSITE REAR BODY HOLDER - HIGHER COMPOSITE REAR BODY HOLDER SCREW (2) COMPOSITE REAR BODY HOLDER ARM COMPOSITE REAR BODY CENTERING PLATE ANTI-ROLL BAR REAR 2.8 MM ALU CUTTED ANTI-ROLL BAR COLLAR - BLACK (2) REAR BODY HOLDER ARM PIN (2) BALL END 4.9MM WITH THREAD 6MM (2) 901303 901304 901305 902310 902314 940508 HEX SCREW SB M3x3 (10) HEX SCREW SB M3x4 (10) HEX SCREW SB M3x5 (10) HEX SCREW SH M3x10 (10) HEX SCREW SH M3x14 (10) HIGH-SPEED BALL-BEARING 5x8x2.5 RUBBER SEALED (2) 26mm 6mm THREAD DETAIL DETAIL 16 2. REAR SUSPENSION REAR ANTI-ROLL BARS 940508 BB 5x8x2.5 BEARING OIL #343456 2.6mm OPTION #343458 2.8mm INCLUDED #343460 3.0mm OPTION BEARING OIL BEARING WITH BLUE COVERS 3x4mm 901303 SB M3x3 901304 3x3mm SB M3x4 3x4mm CENTER DETAIL When the bars are set, verify that both sides move at the same time. If they do, the bars are set up correctly. If not, make sure that both downstops are the same and that the bar wire is flat. DETAIL If the sides still do not move at the same time, adjust the length of the bar holders. DETAIL Set the bar into the center, remove the play in the bushings, and tighten the setscrews fully. 17 2. REAR SUSPENSION MOVE FREELY 902310 SH M3x10 INITIAL SETTING DETAIL MOVE FREELY 901305 SB M3x5 It is extremely important that the arms move freely on the pivot pins. If they do not, use the #107633 HUDY Arm Reamer to slightly resize the holes in the arms. ARM REAMER INITIAL SETTING SHIMS (STEP ) DETAIL 2mm Distance according to bodyshell DETAIL 2mm INITIAL SETTING 902314 SH M3x14 #341381 GRAPHITE REAR BODY CENTERING PLATE - SET 18 3. REAR TRANSMISSION GEAR BOX SPRING #335581 C=7.8 OPTION #335582 C=10.4 OPTION #335583 C=8.5 INCLUDED 965070 335582 908262 #345591-O ALU 2-SPEED SHAFT LOCATING COLLAR - LIGHTWEIGHT - ORANGE 335540 345838 345800 901305 983404 345800 980314 345571 903306 345592-K 345522 981310 983404 335655 950812 345531 335659 950812 345593 908262 1ST GRAPHITE 2-SPEED GEARS 903306 335657 57T (1st) 335658 58T (1st) OPTION 335659 59T (1st) INCLUDED 335660 60T (1st) OPTION 965070 OPTION 2ND GRAPHITE 2-SPEED GEARS BAG 335540 COMPOSITE 2-SPEED GEAR BOX SHOE SET 335655 GRAPHITE 2-SPEED GEAR 55T (2nd) 335659 GRAPHITE 2-SPEED GEAR 59T (1st) 335582 SPRING FOR GEAR BOX - HARD (2) 345522 CARRIER FOR 2-SPEED GEAR (2nd) - SMALL 345531 ALU DRIVE FLANGE WITH ONE-WAY BEARING - SMALL - 7075 T6 345571 ADAPTER 2-SPEED SMALL 345592-KALU 2-SPEED SHAFT SHIM - BLACK (2) 345593 STEEL 2-SPEED SHAFT SHIM (2) 345800 COMPOSITE BELT PULLEY COVER SET 345838 COMPOSITE SIDE BELT PULLEY 18T ø8 - REAR 901305 903306 908262 950812 965070 980314 981310 983404 335653 53T (2nd) 335654 54T (2nd) OPTION OPTION 335655 55T (2nd) INCLUDED HEX SCREW SB M3x5 (10) HEX SCREW SFH M3x6 (10) HEX SCREW SOCKET HEAD CAP M2.5x12 (10) BALL-BEARING 8x12x3.5 FLANGED (2) E-CLIP 7 (10) PIN 3x14 (10) PIN 3x10 (10) ROLLER PIN 4x4 MM (2) STEEL Shim DETAIL Marked 1 strip DO NOT use steel shim here; use only ALU shims here. 345592-K ALU SHIM 8x10x1.5 STEP ➌ DETAIL ALU Shims 8x10x1.5mm NOTE ORIENTATION Use the belt pulley cover 18T with hole diameter of 10mm ➋ ➊ 965070 C7 NOTE ORIENTATION ➎ ➌ 18 8mm ➍ ➏ STEP ➊ DETAIL 980314 P 3x14 7.5mm #345591-O ALU 2-SPEED SHAFT LOCATING COLLAR - LIGHTWEIGHT - ORANGE 19 3. REAR TRANSMISSION SB M3x5 SHIFT-POINT SCREW ➎ NOTE ORIENTATION 901305 ➍ SHOE-GAP SET-SCREW Use white paint to color the top of ONE screw head. This will allow you to identify the two different screws - one white, one dark when you are adjusting the shift point. ➊ NOTE ORIENTATION 908262 SCH M2.5x12 ➌ ➋ ➋ NOTE ORIENTATION ➊ 983404 Set-screws must NOT protrude DETAIL RP 4x4 Top of screw head should be level with hole bottom edge ➍ ➎ GEAR BOX SPRING #335581 C=7.8 OPTION #335582 C=10.4 OPTION #335583 C=8.5 INCLUDED Do not overtighten gap-setting set-screws. Only tighten until roller pins contact the center hub. 2ND GEAR 1ST GEAR NOTE ORIENTATION 903306 SFH M3x6 NOTE ORIENTATION BEARING OIL 950812 BB 8x12x4 BEARING OIL 55 ONE-WAY LUBE 59 Use HUDY Reamer #107600 to slightly chamfer the edges on all 3 screw holes from inside. Use HUDY Reamer #107600 to slightly chamfer the edges on all 3 screw holes from inside. STEEL Shim DETAIL Marked 1 strip 345592-K ALU SHIM 8x10x1.5 NOTE ORIENTATION ➊ NOTE ORIENTATION 345593 STEEL SHIM 8x10x1.5 ALU Shims 8x10x1.5mm ➌ NOTE ORIENTATION 965070 C7 981310 P 3x10 55 STEEL Shim 8x10x1.5mm 59 20 1ST GEAR 2ND GEAR 1ST GRAPHITE 2-SPEED GEARS 2ND GRAPHITE 2-SPEED GEARS See page19, exploded view ➋ 4. FRONT SUSPENSION #345270 GRAPHITE FRONT AERODYNAMIC DISC 1.6mm - SET #342401-O DOWNSTOP INDEPENDENT ALU FRONT ANTI-ROLL BAR - ORANGE 901303 345230 980262 980320 345220 941218 345210 342224 342070 962121 342214 941218 342070 962121 337250 345280 962120 342291 902308 345260-O 901303 337253 342412 961032 901306 902320 342114 342440 902320 901308 342134 342450 342196 901308 902308 903306 FRONT SUSPENSION UPPER ARMS #342131 MEDIUM OPTION #342132 HARD OPTION #342133 GRAPHITE OPTION #342134 SOFT INCLUDED FRONT SUSPENSION LOWER ARMS #342114 MEDIUM INCLUDED #342115 GRAPHITE OPTION STEERING BLOCKS #342214 RIGHT INCLUDED #342215 RIGHT OPTION #342224 LEFT INCLUDED #342225 LEFT OPTION 337250 337253 342070 342114 342134 342196 342214 342224 342291 342412 342440 342450 345210 345220 345230 STEEL PIVOT BALL 8.4 MM (2) COMPOSITE ADJUSTING NUT M10x1 (4) COMPOSITE SET OF BUSHINGS (2) SUSPENSION ARM FOR WIRE ANTI-ROLL BAR - FRONT COMPOSITE SUSPENSION ARM FRONT UPPER - SHORT - SOFT STEEL EXTENSION FOR SUSPENSION ARM - FRONT LOWER (L+R) COMPOSITE STEERING BLOCK FOR AERO DISC - RIGHT COMPOSITE STEERING BLOCK FOR AERO DISC - LEFT ALU EXTENSION FOR STEERING BLOCK - SWISS 7075 T6 (2) COMPOSITE FRONT ANTI-ROLL BAR HOLDERS ANTI-ROLL BAR FRONT FEMALE - HUDY SPRING STEEL™ ANTI-ROLL BAR FRONT MALE - HUDY SPRING STEEL™ FRONT WHEEL AXLE - HUDY SPRING STEEL™ FRONT CVD DRIVE SHAFT 71MM - HUDY SPRING STEEL™ DRIVE SHAFT COUPLING - HUDY SPRING STEEL™ BAG 04.1 #345212 ALU FRONT CVD DRIVE AXLE - SWISS 7075 T6 - HARDCOATED 345260-O ALU FRONT WHEEL LOCK - SWISS 7075 T6 - ORANGE (2) 345280 WHEEL SPRING (2) 901303 901306 901308 902308 902320 903306 941218 961032 962120 962121 980262 980320 HEX SCREW SB M3x3 (10) HEX SCREW SB M3x6 (10) HEX SCREW SB M3x8 (10) HEX SCREW SH M3x8 (10) HEX SCREW SH M3x20 (10) HEX SCREW SFH M3x6 (10) HIGH-SPEED BALL-BEARING 12x18x4 RUBBER SEALED (2) WASHER S 3.2 (10) WASHER S 12x15x0.5 (10) WASHER S 12x15x1.0 (10) PIN 2.5x12 (10) PIN 3x20 (10) 21 4. FRONT SUSPENSION 2x ADJUSTING NUT #337253 COMPOSITE INCLUDED #337252 ALU OPTION #337250 STEEL INCLUDED #337251 ALU OPTION #337255 TITANIUM OPTION PIVOT BALLS PIVOT BALLS MUST MOVE FREELY Tighten the composite hex nuts using HUDY tool #107581 During initial assembly, tighten each composite hex nut until the pivot ball starts to bind, then loosen slightly. Verify that the pivot balls move freely. STEERING BLOCKS #342214 RIGHT INCLUDED #342215 RIGHT OPTION #342224 LEFT INCLUDED #342225 LEFT OPTION 2x 902308 SH M3x8 NOTE ORIENTATION 2x 901303 1.5m m SB M3x3 DETAIL 980262 P 2.5x12 Tighten the screw fully when the pin is installed. STEP DETAIL THREAD LOCK Tighten gently 22 Tighten fully GRAPHITE GREASE (HUDY # 106210) #345212 ALU FRONT CVD DRIVE AXLE - SWISS 7075 T6 HARDCOATED 4. FRONT SUSPENSION 2x DETAIL 12x15x1mm 941218 INITIAL SETTING INITIAL SETTING BB 12x18x4 Eccentric Concentric BEARING OIL INNER 1+1 1+0.5 1 0.5 0 BEARING OIL 12x15x0.5mm NOTE ORIENTATION When using eccentric bushings, both bushings must be in same position 962121 S 12x15x1.0 SHIM SHIM OUTER INITIAL SETTING 0.5 1 1+0.5 1+1 1+1+0.5 962120 S 12x15x0.5 INITIAL SETTING COMPOSITE SET OF BUSHINGS #345290 ALU SHIM 12x15x1.0mm 2x 901303 SB M3x3 DETAIL CENTERED 980320 P 3x20 Tighten gently Tighten fully CUTAWAY VIEW 2x 5.4mm DETAIL 4.8mm FRONT SUSPENSION UPPER ARMS #342131 MEDIUM OPTION #342132 HARD OPTION FRONT SUSPENSION LOWER ARMS #342133 GRAPHITE OPTION #342114 MEDIUM INCLUDED INCLUDED #342115 GRAPHITE OPTION #342134 SOFT 23 4. FRONT SUSPENSION IMPORTANT Install all mount parts, regardless of the type of front anti-roll bar used (blade or wire). See page 27. ALTERNATIVE 2: BLADE ANTI-ROLL BAR Install these blade parts ONLY when using the blade-type front anti-roll bar. See page 27. DO NOT install the blade parts when using the wire-type front anti-roll bar. DETAIL 901308 SB M3x8 NOTE ORIENTATION 1. Pre-thread mount with the set-screw. 2. After anti-roll bar is inserted, install and tighten the set-screw. (see page 27 / step 1) 902320 SH M3x20 961032 S 3.2 NOTE ORIENTATION 3.2x6.7x0.5mm #342401-O DOWNSTOP INDEPENDENT ALU FRONT ANTI-ROLL BAR - ORANGE 2x 901306 SB M3x6 TIGHTEN GENTLY, tighten fully when the drive pins are assembled. (Page 29, step 1) 2x 902308 SH M3x8 DETAIL 903306 SFH M3x6 24 4. FRONT SUSPENSION 345430 FRONT ANTI-ROLL BARS #342470 ø2.0mm OPTION #342472 ø2.2mm OPTION #342474 ø2.4mm OPTION #342476 ø2.6mm INCLUDED #342478 ø2.8mm OPTION #345432 LOW-FRICTION KEVLAR® DRIVE BELT FRONT 6.0x204mm 342070 345001 941218 342032 342014 342084 342042 902308 342045 342045 902308 903306 901303 342170 901304 342476 940508 343481-K 901410 342024 333461 362650 902310 902310 903408 302663 341322 372651 342315 962032 337311 302080 342315 302080 342711 960040 347212 342180 341201 302293 903406 342711 302293 902410 903412 903406 BAG 04.2 302080 COMPOSITE CASTER CLIPS SET 4+3+2+1 MM (2) 302293 C-HUB BUSHING COMPOSITE - V2 (4) 302663 COMPOSITE BALL JOINT 4.9MM - OPEN - V2 (8) 333461 COMPOSITE ANTI-ROLL BAR BALL JOINT 4.9 MM - V3 (4) 337311 PIVOT PIN WITH FLAT SPOT (2) 341201 COMPOSITE BUMPER - DOWNFORCE 341322 ALU FRONT BODY POST - SHORT - SWISS 7075 T6 (2) 342014 ALU LOWER BULKHEAD FRONT - SWISS 7075 T6 - RIGHT 342024 ALU LOWER BULKHEAD FRONT - SWISS 7075 T6 - LEFT 342032 ALU UPPER ARM HOLDER RIGHT - SWISS 7075 T6 - SET 342042 ALU UPPER ARM HOLDER LEFT - SWISS 7075 T6 - SET 342045 ALU UPPER CLAMP FRONT - SWISS 7075 T6 - (L+R) 342070 COMPOSITE SET OF BUSHINGS (2) 342084 GRAPHITE SHOCK TOWER FRONT 342170 COMPOSITE SUSPENSION ARM DOWNSTOP (2) 342180 COMPOSITE LOWER SUSP. ARM CLIPS (2) 342315 COMPOSITE FRONT UPPER SUSP. ECCENTRIC BUSHING (4) 342476 ANTI-ROLL BAR FRONT 2.6 MM 342711 ALU LOWER FRONT SUSPENSION HOLDER (1) - SWISS 7075 T6 343481-K ALU CUTTED ANTI-ROLL BAR COLLAR - BLACK (2) 345430 PUR® REINFORCED DRIVE BELT FRONT 6.0 x 204 MM 347212 362650 372651 FRONT LOWER INNER PIVOT PIN (2) BALL END 4.9MM WITH THREAD 6MM (2) PIVOT BALL UNIVERSAL 4.9 MM - HUDY SPRING STEEL (2) 901303 901304 901410 902308 902310 902410 903306 903406 903408 903412 940508 941218 960040 962032 HEX SCREW SB M3x3 (10) HEX SCREW SB M3x4 (10) HEX SCREW SB M4x10 (10) HEX SCREW SH M3x8 (10) HEX SCREW SH M3x10 (10) HEX SCREW SH M4x10 (10) HEX SCREW SFH M3x6 (10) HEX SCREW SFH M4x6 (10) HEX SCREW SFH M4x8 (10) HEX SCREW SFH M4x12 (10) HIGH-SPEED BALL-BEARING 5x8x2.5 RUBBER SEALED (2) HIGH-SPEED BALL-BEARING 12x18x4 RUBBER SEALED (2) NUT M4 (10) WASHER S 3x6x0.2 (10) 345001 FRONT ONE-WAY - HARDCOATED + LIGHTWEIGHT ADAPTERS 25 4. FRONT SUSPENSION 2x NOTE ORIENTATION 901410 SB M4x10 NOTE ORIENTATION NOTE ORIENTATION DETAIL NOTE ORIENTATION 902310 SH M3x10 DETAIL 3.5mm 903408 SFH M4x8 NOTE ORIENTATION BEARING OIL NOTE ORIENTATION NOTE ORIENTATION Both bushings must be in same position 941218 BB 12x18x4 INITIAL SETTING COMPOSITE SET OF BUSHINGS #345432 LOW FRICTION KEVLAR DRIVE BELT FRONT 6.0x204mm BEARING OIL 2x 902308 SH M3x8 NOTE ORIENTATION DETAIL 903306 SFH M3x6 26 NOTE ORIENTATION NOTE ORIENTATION 4. FRONT SUSPENSION The RX8 kit comes with both types of front anti-roll bars; blade-style or wire. Decide which anti-roll bar to use. Blade anti-roll bar (Alternative 1) page 27 Wire anti-roll bar (Alternative 2) go to page 28 is recommended for long, fast tracks when maximum cornering speed is needed. With the blade anti-roll bar, the car will not dive in the corners and will maintain maximum speed. Follow the “Alternative 1“ assembly steps (immediately below). is recommended for smaller, technical tracks when fast direction changes and side weight changes are needed. Follow the “Alternative 2“ assembly steps starting on page 28; DO NOT assemble the blade bars as described immediately below. ALTERNATIVE 1 (BLADE ANTI-ROLL BAR) Pre-thread mount with the set-screw 901308 SB M3x8 NOTE ORIENTATION After anti-roll bar is inserted, install and tighten the set-screw Blade parts may have been installed earlier, see page 24. 903406 SFH M4x6 FORWARD ARM POSITION Shim behind arm 2mm (INITIAL SETTING) REARWARD ARM POSITION Shim in front of arm HUDY GRAPHITE GREASE #106210 It is extremely important that the arms move freely on the pivot pins. If they do not, use the #107634 HUDY Arm Reamer to slightly resize the holes in the arms. ARM REAMER Forward arm position DETAIL Rearward arm position DETAIL When the bar is set, verify that both sides move at the same time. If they do, the bars are set up correctly. If not, make sure that both downstops are the same. If the arms still do not move at the same time, gently loosen the screw which holds eccentric bushing and adjust the bushing until both arms move at the same time. IMPORTANT! The position of the front arm directly influences the steering Ackermann (angle of the steering linkages). When the arm is moved to rearward position (shim in front of the arm), the angle of the steering linkages changes and gives less Ackermann. By decreasing the Ackermann, the car gets more turn-in & increased steering at corner exit, but less cornering speed. The Ackermann can be changed by the Quick-Saver™ (see page 33). DETAIL Do not insert ball into cup too deeply or bars will bind during operation 1.5mm Ensure that the suspension arms move freely. Ensure that the eccentric holders move freely. Each anti-roll bar blade has a hex hole at its end. Use a 1.5mm hex wrench to adjust the blades. 27 4. FRONT SUSPENSION ALTERNATIVE 2 (WIRE ANTI-ROLL BAR) 28mm 6mm THREAD 903406 SFH M4x6 FORWARD ARM POSITION Shim behind arm. 2mm (INITIAL SETTING) REARWARD ARM POSITION Shim in front of arm Forward arm position Rearward arm position DETAIL HUDY GRAPHITE GREASE #106210 It is extremely important that the arms move freely on the pivot pins. If they do not, use the #107634 HUDY Arm Reamer to slightly resize the holes in the arms. ARM REAMER DETAIL IMPORTANT! The position of the front arm directly influences the steering Ackermann (angle of the steering linkages). When the arm is moved to rearward position (shim in front of the arm), the angle of the steering linkages changes and gives less Ackermann. By decreasing the Ackermann, the car gets more turn-in & increased steering at corner exit, but less cornering speed. The Ackermann can be changed by the Quick-Saver™ (see page 33). NOTE ORIENTATION 902308 SH M3x8 962032 SHIM 3x6x0.2 1mm 3x6x0.2mm 2mm This shim should be used ONLY with the SOFT arm included in the kit. When using other optional arms - medium, hard, or graphite - DO NOT use this shim. 4mm INITIAL SETTING FRONT SUSPENSION UPPER ARMS COMPOSITE SET OF BUSHINGS 28 (INITIAL SETTING) Use 0mm suspension holders MEDIUM OPTION DO NOT use 0.2mm shim HARD OPTION DO NOT use 0.2mm shim GRAPHITE OPTION DO NOT use 0.2mm shim SOFT INCLUDED USE this shim 4. FRONT SUSPENSION DETAIL NOTE ORIENTATION TIGHTEN FULLY 902310 SH M3x10 FRONT ANTI-ROLL BARS #342470 ø2.0mm OPTION 940508 BB 5x8x2.5 #342472 ø2.2mm OPTION #342474 ø2.4mm OPTION #342476 ø2.6mm INCLUDED #342478 ø2.8mm OPTION BEARING WITH BLUE COVERS BEARING OIL BEARING OIL 29 4. FRONT SUSPENSION 3x4mm 901303 SB M3x3 3x3mm 901304 3x4mm SB M3x4 DETAIL DETAIL CENTER Set the bar into the center, remove the play in the bushings, and tighten the set-screws fully. DETAIL When the bars are set, verify that both sides move at the same time. If they do, the bars are set up correctly. If not, make sure that both downstops are the same and that the bar wire is flat. If the sides still do not move at the same time, adjust the length of the bar holders. If the sides still do not move at the same time, adjust the length of the bar holders. NOTE ORIENTATION 902410 SH M4x10 903412 SFH M4x12 960040 N M4 30 NOTE ORIENTATION 5. FRONT TRANSMISSION 346232 901408 901408 965050 345800 343072 903308 962060 950510 903308 335790 345858 335790 940613 303123-O 343069 981262 FRONT BELT PULLEY CENTER #345858 18T COMPOSITE INCLUDED 902314 #345958 18T ALU 345440 345723 902308 #345441 LOW-FRICTION KEVLAR® DRIVE BELT SIDE 6.0x432mm 903306 OPTION FRONT SIDE BELT PULLEY #345888 28T COMPOSITE INCLUDED 940613 345712 #345889 29T COMPOSITE INCLUDED 345732-O 345888 345889 345800 #345988 28T ALU OPTION #345989 29T ALU OPTION #345990 30T ALU OPTION 965050 BAG 303123-O 335790 343069 343072 345440 345712 345723 345732-O 345800 345858 345888 345889 ALU SHIM 3x6x2.0MM - ORANGE (10) COMPOSITE BALL-BEARING BUSHING FOR MIDDLE SHAFT (2) STEEL BUSHING (2) BELT TENSIONER SET - STEEL PUR® REINFORCED DRIVE BELT SIDE 6.0 x 432 MM FRONT MIDDLE SHAFT - LIGHTWEIGHT - HUDY SPRING STEEL™ ALU FRONT MIDDLE SHAFT HOLDER ALU MIDDLE SHAFT LOCATING COLLAR - SHORT - LIGHTWEIGHT - ORANGE COMPOSITE BELT PULLEY COVER SET COMPOSITE FRONT BELT PULLEY 18T ø6 - CENTER COMPOSITE SIDE BELT PULLEY 28T - FRONT COMPOSITE SIDE BELT PULLEY 29T - FRONT 346232 ALU RADIO PLATE MOUNT - SWISS 7075 T6 (2) 901408 902308 902314 903306 903308 940613 950510 962060 965050 981262 HEX SCREW SB M4x8 (10) HEX SCREW SH M3x8 (10) HEX SCREW SH M3x14 (10) HEX SCREW SFH M3x6 (10) HEX SCREW SFH M3x8 (10) HIGH-SPEED BALL-BEARING 6x13x5 RUBBER SEALED (2) BALL-BEARING 5x10x4 FLANGED (2) WASHER S 6x8x0.5 (10) E-CLIP 5 (10) PIN 2.5x12 (10) BEARING OIL BEARING OIL 940613 BB 6x13x5 18 FRONT BELT PULLEY CENTER #345858 18T COMPOSITE INCLUDED 962060 SHIM 6x8x0.5 965050 C5 981262 P 2.5x12 #345958 18T ALU 6x8x0.5mm STEP DETAIL NOTE ORIENTATION Use the belt pulley cover 18T with hole diameter of 9mm. OPTION DETAIL STEP DETAIL 965050 C5 INITIAL SETTING 29 981262 NOTE ORIENTATION P 2.5x12 FRONT SIDE BELT PULLEY #345888 28T COMPOSITE INCLUDED #345889 29T COMPOSITE INCLUDED Use the belt pulley cover 29T #345988 28T ALU OPTION #345989 29T ALU OPTION #345990 30T ALU OPTION 31 5. FRONT TRANSMISSION DETAIL 902308 SH M3x8 Adjust the tension of the front & side belt by moving the front middle shaft holder. TIGHTEN GENTLY NOTE ORIENTATION 901408 SB M4x8 903308 TIGHTEN GENTLY SFH M3x8 303123-O SHIM 3x6x2 3x6x2mm NOTE ORIENTATION THREADLOCK 902314 SH M3x14 BEARING OIL 903306 SFH M3x6 STEP 950510 BB 5x10x4 32 DETAIL TO ADJUST THE BELT TENSIONER: 1. Loosen upper screw 2. Move belt tensioner as needed 3. Re-tighten upper screw #345441 LOW-FRICTION KEVLAR® DRIVE BELT SIDE 6.0x432mm 6. STEERING 301159-O 342501 940508 903312 342510 352648 307455 333240 901310 342510 302663 303123-O 332561 902308 902310 332540 352648 970100 332660 342501 #342511-O Alu Adjustable Servo Saver - Swiss 7075 T6 - Orange 333240 940508 902308 303123-O 902308 BAG 301159-O ALU COUNTERSUNK SHIM - ORANGE (4) 302663 COMPOSITE BALL JOINT 4.9MM - OPEN - V2 (8) 303123-O ALU SHIM 3x6x2.0MM - ORANGE (10) 307455 PIVOT BALL 4.9 MM DOUBLE BEVEL SHOULDERS (10) 332540 ALU SERVO SAVER ADJUSTABLE NUT 332561 SERVO SAVER SPRING C=14 332660 COMPOSITE STEERING & SERVO BALL JOINT 5.8 MM (4+2) 333240 BALL UNIVERSAL 5.8 MM HEX (4) 342501 SERVO SAVER COMPLETE SET 342510 COMPOSITE SERVO SAVER 352648 ADJ. TURNBUCKLE M3 L/R 62 MM - HUDY SPRING STEEL (2) 901310 902308 902310 903312 940508 970100 HEX SCREW SB M3x10 (10) HEX SCREW SH M3x8 (10) HEX SCREW SH M3x10 (10) HEX SCREW SFH M3x12 (10) HIGH-SPEED BALL-BEARING 5x8x2.5 RUBBER SEALED (2) O-RING 10 x 1.5 (10) USE ONLY ACKERMANN POSITIONS 1 OR 2. DO NOT use Ackerman positions 3 or 4; these can be used ONLY after modifying the ball joint & one-way pulley so that they do not touch. 901310 SB M3x10 4 3 2 1 DETAIL 3-4mm INITIAL PRELOAD 3.0mm 903312 SFH M3x12 THERE ARE 4 DIFFERENT ACKERMANN SETTINGS POSSIBLE WITH THE QUICK-SAVER™ 970100 DETAIL For initial Ackermann setting, use Step 1 (2nd shortest length). O 10x1.5 DETAIL 4 3 2 1 1 STEP OUT INITIAL SETTING STEP 1 gives the most Ackermann and makes the car understeer more into & out of corners. It offers good cornering speed and creates very good traction mainly in chicanes, because the car will be more stable. Recommended for tracks with long sweepers where a lot of cornering speed is needed. 4 4 STEPS OUT 3 2 1 STEP 4 gives the least Ackermann and creates a lot of steering into & out of corners. However, the car is more difficult to drive in chicanes because there is less traction and stability. Recommended for tracks where a lot of in-corner steering is needed. BEARING OIL STEP ➊ DETAIL #342511-O Alu Adjustable Servo Saver - Swiss 7075 T6 - Orange 33 6. STEERING NOTE ORIENTATION NOTE ORIENTATION NOTE ORIENTATION 42.5mm 42.5mm BALL JOINT WRENCH (HUDY #181110) Install the pivot balls with Professional Multi Tool (HUDY #183011) NOTE ORIENTATION NOTE ORIENTATION 902310 SH M3x10 BEARING WITH BLUE COVERS BEARING OIL 902308 SH M3x8 BEARING WITH BLUE COVERS 940508 BB 5x8x2.5 BEARING OIL ➊ DETAIL 303123-O SHIM 3x6x2 INITIAL SETTING 902308 SH M3x8 3x6x2mm By adding shims, the car becomes less responsive, but easier to drive. 34 7. FUEL TANK & ELECTRONICS 902312 306310 346190 902308 907206 Throttle servo (NOT INCLUDED) 902310 903306 336183 902310 346182-O 903306 336000 346181 902308 336000 336120 902308 348603 902306 336000 346113 907258 346200 902312 346200 348660 Servo grommet (NOT INCLUDED) 303241 Battery pack (NOT INCLUDED) 902306 336200 901316 348603 303144-O 902310 970045 332660 Steering servo (NOT INCLUDED) 389400 348603 348603 902308 336151 303241 Servo screw (NOT INCLUDED) HUDY ALU SERVO HORNS #293491 23T KO Propo, Airtronics, JR, Sanwa OPTION #293492 24T Hitec OPTION #293493 25T Futaba OPTION BAG 903305 303144-OALU SHIM 3x5x4.0MM - ORANGE (10) 303241 BALL UNIVERSAL 5.8 MM HEX (4) 306310 ANTENNA TUBE (2) 332660 COMPOSITE STEERING & SERVO BALL JOINT 5.8 MM (4+2) 336000 COMPOSITE RECEIVER CASE 336120 COMPOSITE STEERING SERVO HOLDER - SET - V2 336151 COMPOSITE BATTERY PLATE 336200 COMPOSITE STEERING SERVO ARMS - SET 336183 ALU RADIO PLATE MULTI-FLEX™ BUSHING 907258 SP 2.5x8 2CC 1CC 346113 GRAPHITE RADIO PLATE 346181 ALU RADIO PLATE TWEAK BUSHING HARDCOATED (2) 346182-OALU RADIO PLATE BUSHING FIXED - ORANGE (2) 346190 ROLL-OVER BAR 346200 ALU SERVO MOUNT - SWISS 7075 T6 (2) 348603 FUEL TANK 125CC - SET 348660 ALU FUEL TANK MOUNT (2) 389400 MICRO BODY CLIP (10) 901316 HEX SCREW SB M3x16 (10) 902306 902308 902310 902312 903305 903306 907206 907258 970045 HEX SCREW SH M3x6 (10) HEX SCREW SH M3x8 (10) HEX SCREW SH M3x10 (10) HEX SCREW SH M3x12 (10) HEX SCREW SFH M3x5 (10) HEX SCREW SFH M3x6 (10) SCREW PHILLIPS M2x6 (10) SCREW PHILLIPS M2.5x8 (10) O-RING 4.5x1.5 (10) The fuel tank has a larger fuel volume and includes OPTIONAL tank inserts for decreasing the volume of the tank. Using the inserts allows you to adjust the volume of fuel inside the tank; this works in conjunction with variables such as fuel filter capacity and/or length of fuel line to ensure you have the legal fuel volume limit for racing. Tube holders are easily connected to the fuel tank by screws. Using screws is much more secure than using glue to attach the holders to the fuel tank. 2CC FUEL TANK INSERT 1CC FUEL TANK INSERT The larger insert decreases the fuel tank volume by 2cc, and is recommended for use when the fuel filter is used. The smaller insert decreases the fuel tank volume by 1cc. NOTE ORIENTATION NOTE ORIENTATION NOTE: The fuel tank insert can be easily mounted to the bottom of the fuel tank using the provided screw, when the fuel tank cap is opened fully. 35 7. FUEL TANK & ELECTRONICS ALTERNATIVE 1 303144-O ALTERNATIVE 2 For low-profile battery pack. For standard size battery pack. SHIM 3x5x4 5x8x3.5mm 3x5x4mm 902306 SH M3x6 5x8x3.5mm 902310 3x5x4mm 3x6mm SH M3x10 3x6mm 3x10mm 3x10mm 970045 O 4.5x1.5 DETAIL DETAIL Standard size battery pack Low-profile battery pack 1.5mm Install the pivot balls with Professional Multi Tool (HUDY #183011) 901316 approx. 6.0mm Note the 90° angle difference between the ball joints SB M3x16 Servo grommet (NOT INCLUDED) Make sure that servo does not touch the bulkhead. 902308 SH M3x8 3x12mm THREAD LOCK 902312 3x8mm SH M3x12 HUDY ALU SERVO HORNS #293491 23T KO Propo, Airtronics, JR, Sanwa #293492 24T Hitec #293493 25T Futaba Use alum servo horns for more in-corner steering and better steering response. 36 Servo screw (NOT INCLUDED) Use appropriate servo arm: K - (23T) = KO, JR, Airtronics H - (24T) = Futaba, F - (25T) = Hitec DETAIL 7. FUEL TANK & ELECTRONICS 3x12mm When big servo and/or thick servo grommets are used, the servo can touch the chassis if is mounted NOTE from the bottom of the radio plate. In this case, mount servo from the top of the radio plate. 3x12mm 902306 3x6mm SH M3x6 3x6mm Servo grommet (NOT INCLUDED) 902312 SH M3x12 NOTE ORIENTATION INITIAL SETTING Mount servo BELOW the radio plate ALTERNATE MOUNTING on top of radio plate 90° DETAIL 902308 SH M3x8 FIXED (INITIAL SETTING) THREADLOCK FLEX 3x10mm 902310 Servo arm must be perpendicular to linkage when servo is in neutral 3x6mm SH M3x10 3x6mm 3x8mm 3x8mm 3x10mm 903306 SFH M3x6 Attach steering linkage to servo saver DETAIL TIGHTEN FULLY 37 7. FUEL TANK & ELECTRONICS 902308 SH M3x8 3x8mm 907206 Antenna Tube 2x6 3x8mm ➌ 3x8mm 2x6mm ➊ ➌ 3x8mm DETAIL ➋ Receiver (NOT INCLUDED) If the receiver box has 2 different-size openings for cable entry (narrow and wider), cut away the tab for the appropriate opening to allow the cables to fit properly. Route servo and transponder leads into box and seal with silicone sealant. Use an appropriate receiver battery pack Battery (NOT INCLUDED) BATTERY PLATE Use tape to mount the receiver battery pack to the lower holder (not included). 903305 SFH M3x5 38 #336151 COMPOSITE INCLUDED #336155 GRAPHITE OPTION #346157 BRASS (100g) OPTION 8. ENGINE & CLUTCH 908312 338584 338585 338586 348418 338556 348512 930150 348423 338584 338585 338586 930508 359050 908312 348541 348575 348560 338594 348533 338590 902306 348572 338732 338550 338540 or 338541 (NOT INCLUDED) Manifold (NOT INCLUDED) 964073 964074 964075 Engine (NOT INCLUDED) Muffler (NOT INCLUDED) 348716 348717 Screw (NOT INCLUDED) 911410 1ST XCA HARDCOATED PINION GEAR #348417 17T (1st) OPTION #348418 18T (1st) INCLUDED #348419 19T (1st) OPTION 2ST XCA HARDCOATED PINION GEAR #348422 22T (2nd) OPTION #348423 23T (2nd) INCLUDED #348424 24T (2nd) OPTION #348425 25T (2nd) OPTION BAG 08 338540 338541 338550 338556 338584 338585 338586 338590 338594 338732 348418 348423 348502 348512 348533 348541 348576 #CLUTCH SHOE - RED FLYWHEEL COLLAR 7MM - NOVAROSSI (OPTION) FLYWHEEL COLLAR 6MM - PICCO (OPTION) FLYWHEEL NUT - HUDY SPRING STEEL™ THRUSTBEARING COLLAR - HUDY SPRING STEEL™ SHIM 5x7x0.2 (10) SHIM 5x7x0.3 (10) SHIM 5x7x0.5 (10) CLUTCH SPRING CUP - ALU 7075 T6 CLUTCH PRELOAD ADJ. NUT - HUDY SPRING STEEL™ EXHAUST MOUNTING WIRE - EXTRA-LONG XCA ALU PINION GEAR 18T (1ST) - 7075 T6 - HARDCOATED - LARGE XCA ALU PINION GEAR 23T (2ND) - 7075 T6 - HARDCOATED - LARGE XCA (XRAY CENTRIFUGAL-AXIAL) CLUTCH SET - REVERSE - SMALL XCA CLUTCHBELL FOR SMALLER PINION GEARS - HUDY STEEL FLYWHEEL - FLAT - HARDCOATED CLUTCH SPRING - ULTRA-STABLE #348513 XCA ALU NICKEL-COATED CLUTCHBELL FOR SMALLER PINION GEARS 348560 348572 348575 348716 348717 359050 CLUTCH FLYWEIGHT SET ALU CLUTCH DISK - CONICAL - SWISS 7075 T6 CLUTCH SHOE - YELLOW ALU ENGINE MOUNT (2) STAINLESS STEEL ENGINE MOUNT SHIM (2) CLUTCH BELL BALL-BEARING 5x10x4 (2) 902306 908312 911410 930150 930508 964073 964074 964075 HEX SCREW SH M3x6 (10) HEX SCREW SOCKET HEAD CAP M3x12 (10) HEX SCREW FLANGED SH M4x10 (10) CARBIDE AXIAL THRUSTBEARING F5-10 5x10x4 BALL-BEARING 5x8x2.5 (2) WASHER S 7x10x0.2 (10) WASHER S 7x10x0.3 (10) WASHER S 7x10x0.5 (10) 39 8. ENGINE & CLUTCH DETAIL 964073 S 7x10x0.2 Shim (for adjusting flywheel distance) Use the flywheel collar that comes with your engine, or use optional XRAY collars: 964074 #338540 – XRAY flywheel collar for Ø6mm crankshafts #338541 – XRAY flywheel collar for Ø7mm crankshafts S 7x10x0.3 Hold the flywheel using HUDY Flywheel Tool #182010 Tighten the clutch nut using HUDY tool #107581 964075 S 7x10x0.5 DETAIL The flywheel collar must stay inside the flywheel. INCORRECT CORRECT CUT If the flywheel collar is too long – if it is flush with the flywheel or protrudes slightly – remove a small amount of material from the end, or use an XRAY collar. Clutch weights are machined as 1 piece, with thin film connecting the pieces together. Cut the connecting film to separate the 3 shoes. DETAIL 10~11mm Adjust with spring preload collar 9.2 +0.1mm Adjust with shims behind flywheel Flywheel NOTE ORIENTATION DETAIL INITIAL POSITION FOR FLYWHEEL PINS 348576 #CLUTCH SHOE - RED TECH TIP FOR RX8 CLUTCH SHOE To ensure that the RX8 clutch shoe works properly and for a long time, it is very important to run in the clutch shoe. Please follow these run-in steps to help ensure proper clutch operation: TECH TIP FOR EXTRA BOTTOM-END POWER ➊ Install clutch according to manual. For extra bottom-end power, thread a M3x4 set-screw (#901304) into each clutch flyweight as shown. The set-screw will add more weight to the end of the flyweight which will cause the flyweight to open harder, giving more bottom-end power. This is recommended for high-traction tracks where bottom-end power is required. IMPORTANT! Install set-screw into free (non-pivot) end of flyweight. 3x After inserting the set-screw, some excess material may come out of the hole. REMOVE this excess material with a knife. ➋ Check that the spring preload is not too much; for run-in process use less preload. ➌ When you start the engine, the clutch should start engage under low RPM. If the clutch engages only under high RPM, stop the engine and loosen the spring preload collar. Repeat until the clutch engages under low RPM. ➍ Run in the clutch shoe on the track, or on the starter box if you have only limited time. (We recommend running it in on the track.) ➎ Run in the clutch shoe for 1 tank of fuel using a soft preload setting, and then after that slightly tighten the spring preload. DO NOT run in the clutch shoe under high RPM. M3x4 #901304 NOT INCLUDED 40 CUTAWAY VIEW ➏ Continue this process until the clutch shoe is properly run in; this will be indicated by a dark and glossy surface colour on the top of the clutch shoe. 8. ENGINE & CLUTCH (1) ADJUSTING THE CLUTCH GAP 338584 DO NOT INSTALL this bearing when setting clutch gap. S 5x7x0.2 ➊ Install the clutchbell, outer ball-bearing (small), A and thrustbearing assembly on the engine crankshaft. DO NOT install the inner ball-bearing or internal shims. INSTALL this bearing when setting endplay. 338585 IMPORTANT S 5x7x0.3 Push Degrease this bearing with standard bearing cleaner, and then lubricate with light bearing oil. 338586 ø10mm S 5x7x0.5 5x10x4mm 5x8x2.5mm ø5.2mm ➋ Pull the clutchbell away from the clutch shoe and B ø9.8mm 359050 BB 5x10x4 Push the clutchbell onto the clutch shoe and measure distance A as indicated. ENDPLAY SHIMS These shims are used to adjust clutchbell endplay. measure distance B as indicated. ø5.0mm BEARING GREASE Pull BEARING WITH STEEL COVERS GRAPHITE GREASE 908312 SCH M3x12 ➌ The clutch gap is A - B; CLUTCH GAP SHIMS These shims are used to adjust clutch gap. the correct gap is 0.6-0.7mm If the clutch gap is greater than this, you can easily calculate the thickness of shims required to set correct gap: Thickness of shims required (in mm) = A-B-0.7 930150 Insert CLUTCH GAP SHIMS here BA 5x10 For example, using the values A=5.5mm, B=4.5mm Shim thickness = 5.5-4.5-0.7=0.3mm Place shims on the small collar, outside the thrustbearing assembly. 930508 BB 5x8x2.5 To measure the clutch gap (0.6~0.7mm) you can also use HUDY Flywheel Tool #182010 (2) ADJUSTING THE ENDPLAY Measure endplay with this bearing installed Apply shims on crankshaft to set endplay to 0.05-0.15mm Insert ENDPLAY SHIMS here (approximately 0.7~1.0mm) 23 NOTE ORIENTATION ➊ 18 ➋ To tighten the pinion gear, use the #349903 alu pinion tool. 41 8. ENGINE & CLUTCH ➋ Adjust gear mesh so there is minimal play between the gears. 908312 SCH M3x12 TOO TIGHT gear mesh will put excessive strain on all parts and damage the parts. TOO LOOSE gear mesh may result in stripped gears. 911410 SHF M4x10 NOTE ORIENTATION Use the shims only if PICCO ENGINE with lower carburettor is used. ➊ THREAD LOCK 902306 SH M3x6 Attach manifold to engine using appropriate spring(s) THREADLOCK (screw NOT INCLUDED) 42 9. SHOCK ABSORBERS 308331 308352-O 303241 965023 965023 308091 308081 DO NOT USE CROSSED-OUT PARTS 338061 308036 1.0 1.1 1.2 972030 1.0 1.1 1.2 308327-O 338021 308040-O FRONT - SHORT 348185 308036 FRONT SPRINGS 348184 C=7.0 OPTION 348185 C=7.5 INCLUDED 348186 C=8.0 OPTION 348187 C=8.5 OPTION 348188 C=7.0-9.0 OPTION 348189 C=10.0 OPTION REAR SPRINGS 348283 C=5.0 OPTION 348284 C=5.6 INCLUDED 348285 C=6.3 OPTION BAG 303241 308036 308040-O 308081 308091 308315 308327-O 308331 308352-O 333130 BALL UNIVERSAL 5.8 MM HEX (4) COMPOSITE NON-ADJUSTABLE PISTONS - DELRIN™ - V3 SHOCK ADJ. NUT ALU + O-RING - ORANGE (4) SHOCK ABSORBER MEMBRANE - LOW (4) SHOCK FOAM INSERTS - LOW (4) COMPOSITE SHOCK BALL JOINT - LONG (4) ALU CAP FOR XRAY SHOCK BODY - ORANGE (2) COMPOSITE FRAME SHOCK PARTS 4-STEP - SHORT ALU SHOCK CAP-NUT WITH HOLE - ORANGE (2) COMPOSITE REAR UPPER CAMBER LINK BALL JOINT 5.8 MM (4) 970121 308331 308315 FRONT - SHORT REAR - LONG 348284 303241 333130 REAR - LONG 338001-O 338021 338061 348185 348284 ALU SHOCK ABSORBER-SET - ORANGE (2) ALU SHOCK BODY (2) HARDENED SHOCK SHAFT (2) XRAY SPRING-SET C=7.5 - FRONT (2) XRAY SPRING-SET C=5.6 - REAR (2) 965023 970121 972030 E-CLIP 2.3 (10) O-RING 12.1x1.6 (10) SILICONE O-RING 3x2 (10) 4x 1.0 1.1 1.2 2x 965023 C 2.3 INITIAL SETTING 1.0 2x 1.1 INITIAL SETTING 1.2 4x 972030 O 3x2 SHOCK OIL SHOCK OIL NOTE ORIENTATION 43 9. SHOCK ABSORBERS 4x DETAIL 970121 O 12.1x1.6 CROSSED-OUT SHOCK OIL Be careful not to cross-thread the collar on the shock body. ➊ ➋ INCORRECT Install the ball joint with Professional Multi Tool (HUDY #183011) DO NOT USE CROSSED-OUT PARTS CORRECT 2x FRONT 2x SHORT REAR LONG HINT: Pre-thread the ball joint using an M3 screw. 1~2mm 4x SHOCK OIL 4x WARNING! Be careful not to pre-thread too far, since the ball joint may split or the plastic threads may strip out 4x SHOCK FILLING ➊ Fully extend the piston rod so the piston is at the bottom of the shock body. CUTAWAY VIEW ➋ Hold the shock upright and slightly overfill the shock body with shock oil. When installing the shock cap assembly on the shock body, some oil will leak out... this is normal. Fully tighten the cap and clean off any excess oil. ➌ Let the oil settle and allow air bubbles to rise to the top. Slowly move the piston up and down until no more air bubbles appear. Add shock oil as necessary. After the shock is assembled, the shock rod will push itself out of the shock body fairly quickly. Follow the next procedure to adjust the rebound. ➍ Pull the piston rod most of the way out of the shock body. Let the shock rest for 5 minutes to allow the air bubbles to escape. 44 After you insert the membrane ensure that it sits properly all around the alu cup properly. 9. SHOCK ABSORBERS 4x RELEASE 2-3 turns ➊ ➋ TIGHTEN ➌ FULLY 25% 0% 75% 50% 100% REBOUND CHECK It is very important to push the shock shaft into the shock body slowly otherwise air can come into the shock body which would create bubles. REBOUND ADJUSTMENT AFTER THE SHOCK IS ASSEMBLED YOU HAVE TO SET THE SHOCK REBOUND. 100% 75% 50% 25% 0% ➊ Release the shock cap by 2-3 turns. ➋ Push the shock shaft fully up. For the first time the extra oil will release through the hole in the alu cap-nut. ➌ Tighten the shock cup. When tightening the shock cap, extra oil will again release through the hole in the alu cap - nut. When tightening, the shock shaft will push out from the shock body. rebound - repeat step 2 and 3 two - three times rebound - repeat step 2 and 3 until the shock shaft will push out 75% of its length rebound - repeat step 2 and 3 until the shock shaft will push out 50% of its length rebound - repeat step 2 and 3 until the shock shaft will push out 25% of its length rebound - repeat step 2 and 3 until the shock shaft will push out 0% of its length If the shock shaft does not rebound enough, you will have to refill the shock with shock oil, and then repeat the bleeding and rebound adjustment procedure. 4x NOTE ORIENTATION (SHINY FINISH SIDE) NOTE ORIENTATION (SHINY FINISH SIDE) SHORTER SPRINGS Install the pivot balls with Professional Multi Tool (HUDY #183011) LONGER SPRINGS SHOCK SPRING RETAINING COLLAR SHOCK LENGTH ADJUSTMENT #308031 ALU - SILVER OPTION #308031-O ALU - ORANGE OPTION #308031-K ALU - BLACK OPTION #308331 COMPOSITE INCLUDED It is VERY important that all shocks are equal length. Fully extend the shock absorber and measure the end-to-end length; we recommend using digital calipers to give an accurate measurement. If a shock absorber is shorter or longer than others, adjust the shock length by tightening or loosening the ball joint on the shock rod. 45 10. FINAL ASSEMBLY 902306 338001-O REAR - LONG 349400 336400 336401 902310 902306 336401 901303 336400 336400 336400 902306 Servo screw (NOT INCLUDED) 336400 349400 342580 336401 336400 903305 358950 338001-O FRONT - SHORT 336401 902310 HUDY ALU SERVO HORNS #293494 23T KO Propo, Airtronics, JR, Sanwa #293495 24T Hitec #293496 25T Futaba #334061-O ALU BRAKE POST ARM - SWISS 7075 T6 - ORANGE BAG 10 46 336400 336401 338001-O 342580 349400 358950 THROTTLE LINKAGE SET BRAKE LINKAGE SET ALU SHOCK ABSORBER-SET - ORANGE (2) ALU FRONT CHASSIS BRACE BODY CLIP (10) SILICONE TUBING 1M (2.4 x 5.5MM) 901303 902306 902310 903305 HEX SCREW SB M3x3 (10) HEX SCREW SH M3x6 (10) HEX SCREW SH M3x10 (10) HEX SCREW SFH M3x5 (10) 10. FINAL ASSEMBLY 902306 SH M3x6 FRONT SHOCK SHORT DETAIL INITIAL SETTING 902306 SH M3x6 REAR SHOCK LONG DETAIL INITIAL SETTING 47 10. FINAL ASSEMBLY THREAD Do not overtighten screws; pivots must rotate freely 901303 SB M3x3 902310 NOTE ORIENTATION SH M3x10 Use appropriate servo arm: K - (23T) = KO, JR, Airtronics H - (24T) = Futaba, Rob F - (25T) = Hitec Approx. 15mm DETAIL Insert rod through hole in brake arm. Bend rod to proper shape. HUDY ALU SERVO HORNS IMPORTANT: The composite holders and servo horn orientation depends on the servo type and servo position which can be mounted either from top of the radio plate or from the bottom. #293494 23T KO Propo, Airtronics, JR, Sanwa #293495 24T Hitec #293496 25T Futaba #334061-O ALU BRAKE POST ARM - SWISS 7075 T6 - ORANGE 902306 SH M3x6 Servo screw (NOT INCLUDED) 48 10. FINAL ASSEMBLY 903305 SFH M3x5 FRONT CHASSIS FLEX ADJUSTMENT Aluminum Brace Chassis features unique and innovative front flex adjustment using an insertable aluminum brace. SOFT SETTING NO BRACE: The care is easier to drive and has more forward traction. Cut 2 pieces of silicone tubing and install as follows: SILICONE TUBE MARKED AS RED = FROM MUFFLER TO FUEL TANK CAP STIFF SETTING USING THE ALUMINUM BRACE: Car has increased steering response and cornering speed. SILICONE TUBE MARKED AS BLUE = FROM FUEL TANK TO CARBURETOR BRASS CHASSIS WEIGHTS (OPTIONAL) 903305 SFH M3x5 25g 3x5mm 25g 3x5mm #341187 BRASS CHASSIS WEIGHT FRONT 25g 3x5mm #341188 BRASS CHASSIS WEIGHT MIDDLE #341189 BRASS CHASSIS WEIGHT REAR 25g 49 CARB LINKAGE ADJUSTMENT NEUTRAL (IDLE) Approx. 0.5mm IDLE ADJUSTMENT SCREW Do not allow carburettor to close to less than 0.5mm. Turn on transmitter and receiver and set the throttle servo trim to the neutral position. Adjust the idle adjustment screw on the carburetor to open approx. 0.5-1mm. Adjust both collars on the carb and brake linkages accordingly. The carb linkage must have approximately 0.5mm of preload on the spring at neutral. Approx. 0.5-1mm DO NOT ADJUST while the engine is running. Engine idling FULL THROTTLE With the engine NOT RUNNING but the receiver turned ON, apply full throttle at the transmitter. Adjust the transmitter‘s throttle servo high-end point so that the servo horn fully opens the carburettor when the transmitter‘s throttle control (e.g., throttle trigger) is at 95% of full throttle. The servo should not have excessive strain when at full throttle, or throttle/carb damage will result. If the transmitter does not have throttle high-end point adjustment, adjust the throttle linkage pivot position on the servo horn until full throttle is obtained. BRAKE BRAKE ADJUSTING COLLAR Adjust the composite collar on the brake linkage so the brakes work smoothly. If the brakes apply too much or not enough, adjust the collar accordingly. If your transmitter has throttle servo lowend point adjustment (or brake adjustment), use that to set the appropriate amount of throttle servo horn throw. 50 SET-UP SHEET FRONT RACE TRACK ECCENTER AERO DISK DATE CITY COUNTRY TEMPERATURE / AIR °F or °C NO YES NAME BEST LAP TIME mm BUMPY SMOOTH TECHNICAL MIXED FAST TRACK TRACTION LOW MEDIUM HIGH MEDIUM mm 23 24 25 28 29 30 SPUR PINION PULLEY 19 RIDE HEIGHT 58 59 2ND 53 54 55 ROLL CENTER UPPER ARM 3 mm UPPER SHOCK POSITION 2 SPRING NO 2 HOLES OTHER YES PISTONS 2 HOLES 1.0 mm 1.1 mm 1.2 mm NO 4 3 HOLES 3 2 1 0 -1 -2 -3 mm mm mm mm OUTER ACKERMANN POSITION BUMPER WINDOW ° DIAMETER mm mm 5 MIN. WEAR mm mm ENGINE HEAD CLEARANCE MANIFOLD REAR FLEX SETTING UPPER ARM SHIMS 1 3 FLEX 4 FLEX SETTING SERVO SAVER 4 3 2 1 FIXED FLEX FLEX CAMBER /degr. LEFT PLUG 2 FIXED FLEX FRONT FUEL MUFFLER 1 2 3 0 NO-CUT ° SHORE /degr. CARB. DIA /mm MEASURE UNDER REAR UPRIGHT mm ° RUBBER TIRES ENGINE REAR TOE IN CUT RIGHT LEFT MANUFACTURER ° DOWNSTOP 10 9 8 7 #107711 GAUGE 0.7 mm mm TIRES ° FRONT mm 6 5 4 TOE OUT ° WIRE RIGHT REAR #107701 SUPPORT BLOCKS MEASURE UNDER STEERING BLOCK FRONT mm LEFT LOWER ARM OTHER STANDARD 0° 30° 45° 60° 90° mm STANDARD #107711 GAUGE ANTI-ROLL BAR BLADE SHIM BODY HOLDER 2 1 POSITION % FOAM INSERTS 1.0 mm 1.1 mm 1.2 mm 3 HOLES 3 2 1 cSt REBOUND % YES GRAPHITE 1 FRONT OIL HARD 3 1 2 SHOCKS cSt MEDIUM BODY MOUNT POSITION GRAPHITE mm UPPER ARM ROLL CENTER HARD SHIM mm WHEEL DIAMETER MEDIUM 60 RATIO 2ND RATIO 1ST RIDE HEIGHT SOFT STANDARD 1ST 57 mm AUTOMATICALLY CALCULATED WHEEL DIAMETER STEERING BLOCK GEARING 18 2mm WHEELBASE 0mm TRACK CONDITION 17 #107713 GAUGE #107713 GAUGE TRACKS 22 NO sec FINAL POSITION QUALIFYING POSITION 2ND AERO DISK YES REAR FRONT mm TRACK LAPS 1ST REAR ECCENTER BUMP STEER SHIM REAR POSTS BRACE YES YES NO ROLL CENTER REAR CAMBER /degr. SHIM mm RIGHT NO LEFT RIGHT CLUTCH / BRAKE CLUTCH TYPE STANDARD CLUTCH BELL STANDARD CLUTCH SHOE STANDARD OTHER CLUTCH SPRING STANDARD OTHER CLUTCH FLY WEIGHT 3mm Set screw OTHER ALU CAMBER LINK 2 LOCATION 1 OTHER 4mm Set screw WITHOUT CLEARANCE /mm SPRING PRELOAD /mm BRAKE PAD STANDARD OTHER BRAKE DISC STANDARD OTHER mm FRONT BALANCE BRASS BODY WING GRAPHITE FRONT TRACK WIDTH mm BATTERIES HOLDER NONE BRASS GRAPHITE BALANCE /g HEIGHT REAR COMPOSITE ENGINE MOUNT 2 MOUNTS BLOCK ALUMINUM MONOBLOCK BRASS FRONT BRACE COMMENTS YES NO REAR FRONT FRONT-MID BALANCE RX8’18 SET-UP SHEET VER. 1 ©XRAY 2018v BRASS GRAPHITE NONE REAR BALANCE BALANCE /g BRASS GRAPHITE NONE 51 RC AMERICA, 2030 Century Center Blvd #15, Irving, TX 75062, USA PHONE: 214-744-2400, FAX: 214-744-2401, xray@rcamerica.com /TeamXray /TeamXray /TeamXray /XrayRacing /+TeamXrayRC /XrayRacing