Y-IM, Predator MagnaDRY Sgl Pkg AC and Sgl Pkg Gas

INSTALLATION
MANUAL
®
MagnaDRY™
CONTENTS
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SINGLE PACKAGE AIR CONDITIONERS AND
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . 5
SINGLE PACKAGE GAS/ELECTRIC UNITS
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
DR090, 120 and 150
REFERENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
RENEWAL PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
APPROVALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
START-UP (COOLING) . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
START-UP (GAS HEAT) . . . . . . . . . . . . . . . . . . . . . . . . . . 59
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
See following pages for a complete Table of Contents.
DR090 and 120
NOTES, CAUTIONS AND WARNINGS
The installer should pay particular attention to the words:
NOTE, CAUTION, and WARNING. Notes are intended to
clarify or make the installation easier. Cautions are given to
prevent equipment damage. Warnings are given to alert
installer that personal injury and/or equipment damage may
result if installation procedure is not handled properly.
DR150
Tested in accordance with:
CAUTION:
READ ALL SAFETY GUIDES BEFORE YOU
BEGIN TO INSTALL YOUR UNIT.
SAVE THIS MANUAL
035-19763-000-A-1103
035-19763-000-A-1103
TABLE OF CONTENTS
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . 5
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
REFERENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
RENEWAL PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
APPROVALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
INSTALLATION SAFETY INFORMATION . . . . . . . . . . . . .
PRECEDING INSTALLATION. . . . . . . . . . . . . . . . . . . . . . .
LIMITATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RIGGING AND HANDLING . . . . . . . . . . . . . . . . . . . . . . . . .
CLEARANCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DUCTWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DUCT COVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONDENSATE DRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COMPRESSORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
THERMOSTAT WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . .
POWER AND CONTROL WIRING . . . . . . . . . . . . . . . . . . .
POWER WIRING DETAIL . . . . . . . . . . . . . . . . . . . . . . . . . .
OPTIONAL ELECTRIC HEAT . . . . . . . . . . . . . . . . . . . . . . .
OPTIONAL GAS HEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GAS PIPING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GAS CONNECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LP UNITS, TANKS AND PIPING . . . . . . . . . . . . . . . . . . .
VENT AND COMBUSTION AIR . . . . . . . . . . . . . . . . . . . .
OPTIONS/ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRIC HEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MOTORIZED OUTDOOR DAMPER . . . . . . . . . . . . . . . .
ECONOMIZER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POWER EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RAIN HOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ECONOMIZER AND POWER EXHAUST SET POINT ADJUSTMENTS AND INFORMATION. . . . . . . . . . . . . . . . . .
MINIMUM POSITION ADJUSTMENT . . . . . . . . . . . . . . .
ENTHALPY SET POINT ADJUSTMENT . . . . . . . . . . . . .
POWER EXHAUST DAMPER SET POINT (WITH OR
WITHOUT POWER EXHAUST) . . . . . . . . . . . . . . . . . . .
INDOOR AIR QUALITY AQ . . . . . . . . . . . . . . . . . . . . . . .
PHASING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BLOWER ROTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BELT TENSION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
11
12
14
15
16
20
20
21
21
21
22
22
22
28
29
29
30
30
31
31
31
31
31
31
32
32
32
32
32
32
34
34
34
AIR BALANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
CHECKING AIR QUANTITY . . . . . . . . . . . . . . . . . . . . . . . .
METHOD ONE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
METHOD TWO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SUPPLY AIR DRIVE ADJUSTMENT . . . . . . . . . . . . . . . . .
47
47
47
48
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
2
SEQUENCE OF OPERATIONS OVERVIEW . . . . . . . . . . .
COOLING SEQUENCE OF OPERATION . . . . . . . . . . . . .
CONTINUOUS BLOWER . . . . . . . . . . . . . . . . . . . . . . . .
INTERMITTENT BLOWER . . . . . . . . . . . . . . . . . . . . . . .
NO OUTDOOR AIR OPTIONS . . . . . . . . . . . . . . . . . . . .
ECONOMIZER WITH SINGLE ENTHALPY SENSOR - .
ECONOMIZER WITH DUAL ENTHALPY SENSORS - . .
ECONOMIZER WITH POWER EXHAUST - . . . . . . . . . .
MOTORIZED OUTDOOR AIR DAMPERS - . . . . . . . . . .
COOLING OPERATION ERRORS . . . . . . . . . . . . . . . . .
HIGH-PRESSURE LIMIT SWITCH . . . . . . . . . . . . . . . . .
LOW-PRESSURE LIMIT SWITCH. . . . . . . . . . . . . . . . . .
FREEZESTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOW AMBIENT COOLING . . . . . . . . . . . . . . . . . . . . . . .
SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COMPRESSOR PROTECTION . . . . . . . . . . . . . . . . . . . . .
FLASH CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RESET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REHEAT MODE SEQUENCE OF OPERATION . . . . . . . .
“NORMAL” MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
"ALTERNATE” MODE . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRIC HEATING SEQUENCE OF OPERATIONS . . .
ELECTRIC HEAT OPERATION ERRORS . . . . . . . . . . . . .
TEMPERATURE LIMIT . . . . . . . . . . . . . . . . . . . . . . . . . .
SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . .
LIMIT SWITCH (LS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FLASH CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RESET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRIC HEAT ANTICIPATOR SETPOINTS . . . . . . . . .
GAS HEATING SEQUENCE OF OPERATIONS . . . . . . . .
IGNITION CONTROL BOARD . . . . . . . . . . . . . . . . . . . . . .
FIRST STAGE OF HEATING. . . . . . . . . . . . . . . . . . . . . .
SECOND STAGE OF HEATING . . . . . . . . . . . . . . . . . . .
RETRY OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECYCLE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . .
GAS HEATING OPERATION ERRORS . . . . . . . . . . . . . . .
LOCK-OUT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TEMPERATURE LIMIT . . . . . . . . . . . . . . . . . . . . . . . . . .
FLAME SENSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GAS VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LIMIT SWITCH (LS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AUXILIARY LIMIT SWITCH (ALS). . . . . . . . . . . . . . . . . .
PRESSURE SWITCH (PS) . . . . . . . . . . . . . . . . . . . . . . .
ROLLOUT SWITCH (ROS) . . . . . . . . . . . . . . . . . . . . . . .
INTERNAL MICROPROCESSOR FAILURE . . . . . . . . . .
FLASH CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RESETS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GAS HEAT ANTICIPATOR SETPOINTS . . . . . . . . . . . . . .
49
50
50
50
50
50
50
50
50
51
51
51
51
51
51
52
52
52
52
52
52
56
56
56
56
56
56
56
56
57
57
57
57
57
57
57
57
57
57
58
58
58
58
58
58
58
58
58
58
START-UP (COOLING) . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
PRESTART CHECK LIST. . . . . . . . . . . . . . . . . . . . . . . . . . 59
OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . 59
POST START CHECK LIST . . . . . . . . . . . . . . . . . . . . . . . . 59
Unitary Products Group
035-19763-000-A-1103
START-UP (GAS HEAT) . . . . . . . . . . . . . . . . . . . . . . . . . . 59
PRE-START CHECK LIST . . . . . . . . . . . . . . . . . . . . . . . . . .59
OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . .59
LIGHTING THE MAIN BURNERS. . . . . . . . . . . . . . . . . . .59
POST START CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . .59
SHUT DOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
MANIFOLD GAS PRESSURE ADJUSTMENT . . . . . . . . . .60
CHECKING GAS INPUT . . . . . . . . . . . . . . . . . . . . . . . . . . .60
NATURAL GAS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
ADJUSTMENT OF TEMPERATURE RISE . . . . . . . . . . . . . 62
BURNERS/ORIFICES INSPECTION/SERVICING . . . . . . . 62
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
PREDATOR® FLASH CODES . . . . . . . . . . . . . . . . . . . . . . 64
COOLING TROUBLESHOOTING GUIDE. . . . . . . . . . . . . . 68
GAS HEAT TROUBLESHOOTING GUIDE . . . . . . . . . . . . . 71
LIST OF FIGURES
Fig. #
Pg. #
Fig. #
Pg. #
1 UNIT SHIPPING BRACKET . . . . . . . . . . . . . . . . . . . . . . . 11
22 CONDENSATE DRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2 CONDENSER COVERING . . . . . . . . . . . . . . . . . . . . . . . . 11
23 TYPICAL LOW VOLTAGE FIELD WIRING . . . . . . . . . . . 23
3 COMPRESSOR SECTION . . . . . . . . . . . . . . . . . . . . . . . . 11
24 FIELD WIRING DISCONNECT - COOLING UNIT
WITH/WITHOUT ELECTRIC HEAT . . . . . . . . . . . . . . . . . 24
4 PREDATOR MAGNADRY™ DR090 & 120 COMPONENT
LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5 PREDATOR MAGNADRY™ DR150 COMPONENT
LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
25 FIELD WIRING DISCONNECT-COOLING UNIT WITH GAS
HEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
26 SIDE ENTRY GAS PIPING . . . . . . . . . . . . . . . . . . . . . . . . 29
6 DR090 & 120 UNITS 4 POINT LOAD . . . . . . . . . . . . . . . . 15
27 BOTTOM ENTRY GAS PIPING . . . . . . . . . . . . . . . . . . . . 29
7 DR150 UNIT 4 POINT LOAD. . . . . . . . . . . . . . . . . . . . . . . 15
28 ENTHALPY SET POINT CHART . . . . . . . . . . . . . . . . . . . 33
8 DR090 & 120 UNITS 6 POINT LOAD . . . . . . . . . . . . . . . . 15
29 HONEYWELL ECONOMIZER CONTROL W7212 . . . . . . 33
9 DR150 UNIT 6 POINT LOAD. . . . . . . . . . . . . . . . . . . . . . . 16
30 BELT ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
10 UNIT CENTER OF GRAVITY (DR090, 120) . . . . . . . . . . . 16
31 DRY COIL DELTA P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
11 UNIT CENTER OF GRAVITY - DR150 . . . . . . . . . . . . . . . 16
32 REHEAT CONTROL BOARD . . . . . . . . . . . . . . . . . . . . . . 53
12 DR090 & 120 UNIT DIMENSIONS . . . . . . . . . . . . . . . . . . 17
33 DR090 AND DR120 REHEAT CONTROLS . . . . . . . . . . . 54
13 DR150 UNIT DIMENSIONS. . . . . . . . . . . . . . . . . . . . . . . . 17
34 DR150 REHEAT CONTROLS . . . . . . . . . . . . . . . . . . . . . 55
14 BOTTOM DUCT OPENINGS (FROM ABOVE) . . . . . . . . . 18
35 TYPICAL FLAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
15 DR090 & 120 REAR DUCT DIMENSIONS . . . . . . . . . . . . 19
36 TYPICAL GAS VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
16 DR150 REAR DUCT DIMENSIONS . . . . . . . . . . . . . . . . . 19
37 CHARGING CHART DR090 . . . . . . . . . . . . . . . . . . . . . . . 63
17 PREDATOR® ROOF CURB DIMENSIONS . . . . . . . . . . . 20
38 CHARGING CHART DR120 . . . . . . . . . . . . . . . . . . . . . . . 63
18 SUNLINE™ TO PREDATOR® TRANSITION ROOF
CURBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
39 CHARGING CHART DR150 . . . . . . . . . . . . . . . . . . . . . . . 64
19 SIDE PANELS WITH HOLE PLUGS . . . . . . . . . . . . . . . . . 21
20 RETURN DOWNFLOW PLENUM WITH PANEL . . . . . . . 21
40 BASIC TROUBLESHOOTING FLOWCHART . . . . . . . . . 66
41 POWER ON FLOW CHART . . . . . . . . . . . . . . . . . . . . . . . 66
42 TRIP FAILURE FLOW CHART . . . . . . . . . . . . . . . . . . . . . 67
21 DISCHARGE PANEL IN PLACE . . . . . . . . . . . . . . . . . . . . 21
LIST OF TABLES
Tbl. #
Pg. #
Tbl. #
Pg. #
1 UNIT VOLTAGE LIMITATIONS . . . . . . . . . . . . . . . . . . . . . 14
6 UNIT CLEARANCES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2 UNIT TEMPERATURE LIMITATIONS. . . . . . . . . . . . . . . . 14
7 CONTROL WIRE SIZES . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3 UNIT WEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
8 ELECTRICAL DATA - DR090 WITHOUT POWERED
CONVENIENCE OUTLET . . . . . . . . . . . . . . . . . . . . . . . . . 25
4 4 POINT LOAD WEIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5 6 POINT LOAD WEIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Unitary Products Group
9 ELECTRICAL DATA - DR090 WITH POWERED
CONVENIENCE OUTLET . . . . . . . . . . . . . . . . . . . . . . . . . 25
3
035-19763-000-A-1103
LIST OF TABLES (Cont.)
Tbl. #
Pg. #
Tbl. #
Pg. #
10 ELECTRICAL DATA - DR120 W/O PWRD CONVENIENCE
OUTLET. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
26 BLOWER PERFORMANCE DR120 DOWN FLOW
ECONOMIZER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
11 ELECTRICAL DATA - DR120 W/PWRD CONVENIENCE
OUTLET. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
27 BLOWER PERFORMANCE DR150 SIDE FLOW . . . . . . 43
12 ELECTRICAL DATA - DR150 W/O PWRD CONVENIENCE
OUTLET. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
13 ELECTRICAL DATA - DR150 W/PWRD CONVENIENCE
OUTLET. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
14 PHYSICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
15 MINIMUM SUPPLY AIR CFM . . . . . . . . . . . . . . . . . . . . . . 28
16 GAS APPLICATION DATA . . . . . . . . . . . . . . . . . . . . . . . . 29
17 GAS PIPE SIZING - CAPACITY OF PIPE . . . . . . . . . . . . 29
18 SUPPLY AIR LIMITATIONS . . . . . . . . . . . . . . . . . . . . . . . 34
19 BLOWER PERFORMANCE DR090 SIDE FLOW . . . . . . 35
20 BLOWER PERFORMANCE DR090 SIDE FLOW
ECONOMIZER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
21 BLOWER PERFORMANCE DR090 DOWN FLOW . . . . . 37
22 BLOWER PERFORMANCE DR090 DOWN FLOW
ECONOMIZER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
28 BLOWER PERFORMANCE DR150 SIDE FLOW
ECONOMIZER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
29 BLOWER PERFORMANCE DR150 DOWN FLOW . . . . . 45
30 BLOWER PERFORMANCE DR150 DOWN FLOW
ECONOMIZER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
31 INDOOR BLOWER SPECIFICATIONS . . . . . . . . . . . . . . 46
32 POWER EXHAUST SPECIFICATIONS . . . . . . . . . . . . . . 47
33 ADDITIONAL STATIC RESISTANCE . . . . . . . . . . . . . . . 49
34 MOTOR SHEAVE DATUM DIAMETERS . . . . . . . . . . . . . 49
35 ELECTRIC HEAT LIMIT SETTING . . . . . . . . . . . . . . . . . 56
36 ELECTRIC HEAT ANTICIPATOR SETPOINTS . . . . . . . 57
37 GAS HEAT LIMIT CONTROL SETTINGS . . . . . . . . . . . . 58
38 GAS HEAT ANTICIPATOR SETPOINTS . . . . . . . . . . . . . 59
39 GAS HEAT STAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
40 GAS RATE CUBIC FEET PER HOUR . . . . . . . . . . . . . . . 61
23 BLOWER PERFORMANCE DR120 SIDE FLOW . . . . . . 39
41 UNIT CONTROL BOARD FLASH CODES . . . . . . . . . . . 65
24 BLOWER PERFORMANCE DR120 SIDE FLOW
ECONOMIZER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
42 IGNITION CONTROL FLASH CODES. . . . . . . . . . . . . . . 65
43 REHEAT CONTROL BOARD FLASH CODES . . . . . . . . 65
25 BLOWER PERFORMANCE DR120 DOWN FLOW . . . . . 41
4
Unitary Products Group
035-19763-000-A-1103
GENERAL
YORK® Predator MagnaDRY™ units are single package air
conditioners with optional gas heating designed for outdoor
installation on a rooftop or slab and for non-residential use.
These units can be equipped with factory or field installed
electric heaters for heating applications.
These units are completely assembled on rigid, permanently
attached base rails. All piping, refrigerant charge, and electrical wiring is factory installed and tested. The units require
electric power, gas supply (where applicable), and duct connections. The electric heaters have nickel-chrome elements
and utilize single-point power connection.
If the information in this manual is not followed
exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other
appliance.
WHAT TO DO IF YOU SMELL GAS:
a.
Do not try to light any appliance.
b.
Do not touch any electrical switch; do not use
any phone in your building.
c.
Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
d.
If you cannot reach your gas supplier, call the fire
department.
SAFETY CONSIDERATIONS
Should overheating occur, or the gas supply fail to
shut off, shut off the manual gas valve to the furnace
before shutting off the electrical supply.
Do not use this furnace if any part has been under
water. Immediately call a qualified service technician
to inspect the furnace and to replace any part of the
control system and any gas control which has been
under water.
Due to system pressure, moving parts, and electrical components, installation and servicing of air conditioning equipment
can be hazardous. Only qualified, trained service personnel
should install, repair, or service this equipment. Untrained
personnel can perform basic maintenance functions of cleaning coils and filters and replacing filters.
Observe all precautions in the literature, labels, and tags
accompanying the equipment whenever working on air conditioning equipment. Be sure to follow all other applicable
safety precautions and codes including ANSI Z223.1 or CSAB149.1- latest edition.
Wear safety glasses and work gloves. Use quenching cloth
and have a fire extinguisher available during brazing operations.
Unitary Products Group
Installation and service must be performed by a
qualified installer, service agency or the gas supplier.
INSPECTION
As soon as a unit is received, it should be inspected for possible damage during transit. If damage is evident, the extent of
the damage should be noted on the carrier’s freight bill. A
separate request for inspection by the carrier’s agent should
be made in writing.
This furnace is not to be used for temporary heating
of buildings or structures under construction.
Before performing service or maintenance operations on unit, turn off main power switch to unit. Electrical shock could cause personal injury. Improper
installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer
to this manual. For assistance or additional information consult a qualified installer, service agency or
the gas supplier.
5
035-19763-000-A-1103
REFERENCE
APPROVALS
Additional information is available in the following reference
forms:
Design certified by CSA as follows:
1.
For use as a cooling only unit, cooling unit with supplemental electric heat or a forced air furnace.
• General Installation - DR090 - 150, 035-19763-000
2.
For outdoor installation only.
• Pre-start & Post-start Check List - 035-18466-000
3.
For installation on combustible material and may be
installed directly on combustible flooring or, in the U.S.,
on wood flooring or Class A, Class B or Class C roof covering materials.
4.
For use with natural gas (convertible to LP with kit).
• Technical Guide - DR090-150, 036-21551-001
• Economizer Accessory Downflow Factory Installed, 035-18286-000
Downflow Field Installed, 035-18285-000
Horizontal Field Installed, 035-18287-000
• Motorized Outdoor Air Damper 035-18283-000
• Manual Outdoor Air Damper (0-100%) 035-18282-000
• Manual Outdoor Air Damper (0-35%) 035-18281-000
• Gas Heat Propane Conversion Kit 035-17374-000
• Gas Heat High Altitude Kit (Natural Gas) 035-17282-000
This product must be installed in strict compliance
with the enclosed installation instructions and any
applicable local, state, and national codes including,
but not limited to, building, electrical, and mechanical
codes.
• Gas Heat High Altitude Kit (Propane) 035-17281-000
• –60°F Gas Heat Kit 035-18216-000
• Electric Heater Accessory 035-17291-001
• Unit Renewal Parts List DR090, 035-19794-000
DR120, 035-19795-000
DR150, 035-19796-000
RENEWAL PARTS
Refer to York’s USER’S MAINTENANCE and SERVICE
INFORMATION MANUAL Part Number 035-19047-002.
6
Incorrect installation may create a condition where the
operation of the product could cause personal injury
or property damage.
The installer should pay particular attention to the words:
NOTE, CAUTION, and WARNING. NOTES are intended to
clarify or make the installation easier. CAUTIONS are given
to prevent equipment damage. WARNINGS are given to alert
installer that personal injury and/or equipment damage may
result if installation procedure is not handled properly.
Unitary Products Group
035-19763-000-A-1103
NOMENCLATURE
Predator MagnaDRY™ Model Number Nomenclature
D R 090 N10 A 2 A AA 3
Product Generation
Product Category
3 = Third Generation
4 = Fourth Generation
D = Air Cond., Single Package
Product Identifier
R = R-22 Reheat
Voltage
2 = 208/230-3-60
4 = 460-3-60
5 = 575-3-60
Nominal Cooling Capacity - MBH
090 = 7-1/2 Ton
120 = 10 Ton
150 = 12-1/2 Ton
Heat Type & Nominal Heat Capacity
C00 = Cooling Only. Suitable for field installed electric heat
Gas Heat Options
N 10 = 100 MBH Output Aluminized Steel
N 15 = 150 MBH Output Aluminized Steel
N 20 = 200 MBH Output Aluminized Steel
S 10 = 100 MBH Output Stainless Steel
S 15 = 150 MBH Output Stainless Steel
S 20 = 200 MBH Output Stainless Steel
Installation Options
A = No Options Installed
B = Option 1
C = Option 2
D = Options 1 & 2
E = Option 3
F = Option 4
G = Options 1 & 3
H = Options 1 & 4
J = Options 1, 2 & 3
K = Options 1, 2 & 4
L = Options 1, 3 & 4
M = Options 1, 2, 3 & 4
N = Options 2 & 3
P = Options 2 & 4
Q = Options 2, 3 & 4
R = Options 3 & 4
S = Option 5
T = Options 1 & 5
U = Options 1, 3 & 5
V = Options 1, 4 & 5
W = Options 1, 3, 4 & 5
X = Options 3 & 5
Y = Options 4 & 5
Z = Options 3, 4 & 5
Additional Options
(See Next Page)
Options
Electric Heat Options
1 = Disconnect
2 = Non-Pwr’d Conv Outlet
3 = Smoke Detector S. A.
4 = Smoke Detector R. A.
5 = Pwr’d Conv Outlet
E09 = 9 kW Electric Heat
E18 = 18 kW Electric Heat
E24 = 24 kW Electric Heat
E36 = 36 kW Electric Heat
E54 = 54 kW Electric Heat
Airflow
A = Standard Motor
B = Standard Motor/Economizer/Barometric Relief (Downflow only)
C = Standard Motor/Economizer/Power Exhaust (Downflow only)
D = Standard Motor/Motorized Damper (Downflow only)
E = Standard Motor/Horizontal Economizer (No Barometric Relief)
F = Standard Motor/Slab Economizer/Power Exhaust (Downflow only)
G = Standard Motor/Slab Economizer/Barometric Relief (Downflow only)
L = Standard Motor/BAS Ready Econ (NoBASController)/Barometric Relief w/2" Pleated Filters (Downflow only)
M = Standard Motor/BAS Ready Econ (NoBASController)/Power Exhaust w/2" Pleated Filters (Downflow only)
N = High Static Motor
P = High Static Motor/Economizer/Barometric Relief (Downflow only)
Q = High Static Motor/Economizer/Power Exhaust (Downflow only)
R = High Static Motor/Motorized Damper (Downflow only)
S = High Static Motor/Horizontal Economizer (No Barometric Relief)
T = High Static Motor/Slab Economizer/Power Exhaust (Downflow only)
U =High Static Motor/Slab Economizer/Barometric Relief (Downflow only)
Y = High Static Motor/BAS Ready Econ (NoBASController)/Barometric Relief w/2" Pleated Filters (Downflow only)
Z = High Static Motor/BAS Ready Econ (NoBASController)/Power Exhaust w/2" Pleated Filters (Downflow only)
Unitary Products Group
7
035-19763-000-A-1103
NOMENCLATURE, ADDITIONAL OPTIONS:
AA
AB
AC
AD
AE
AF
AG
AH
AJ
AK
AL
AM
AN
CA
CB
CC
CD
CE
CF
CG
CH
CJ
CK
CL
CM
CN
CP
CQ
CR
CS
CT
CU
CV
CW
CX
JA
JB
JC
JD
JE
JF
JG
JH
JJ
JK
JL
JM
JN
JP
JQ
JR
JS
JT
JU
JV
JW
JX
HA
8
None
Phase Monitor
Coil Guard
Dirty Filter Switch
Phase Monitor & Coil Guard
Phase Monitor & Dirty Filter Switch
Coil Guard & Dirty Filter Switch
Phase Monitor, Coil Guard, & Dirty Filter Switch
SS Drain Pan
SS Drain Pan & Phase Monitor
SS Drain Pan & Coil Guard
SS Drain Pan & Dirty Filter Switch
SS Drain Pan, Phase Monitor, Coil Guard & Dirty Filter Switch
CPC Controller with Dirty Filter Switch & Air Proving Switch
CPC Controller, DFS, APS & Phase Monitor
CPC Controller, DFS, APS & Coil Guard
CPC Controller, DFS, APS, Phase Monitor, & Coil Guard
CPC Controller, DFS, APS & Technicoat Cond. Coil
CPC Controller, DFS, APS, Technicoat Cond. Coil, & Phase Monitor
CPC Controller, DFS, APS, Technicoat Cond. Coil, & Coil Guard
CPC Controller, DFS, APS, Technicoat Cond. Coil, Phase Monitor, & Coil Guard
CPC Controller, DFS, APS & Technicoat Evap. Coil
CPC Controller, DFS, APS, Technicoat Evap. Coil, & Phase Monitor
CPC Controller, DFS, APS, Technicoat Evap. Coil, & Coil Guard
CPC Controller, DFS, APS, Technicoat Evap. Coil, Phase Monitor, & Coil Guard
CPC Controller, DFS, APS & Technicoat Evap. & Cond Coils
CPC Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Phase Monitor
CPC Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Coil Guard
CPC Controller, DFS, APS, Technicoat Evap. & Cond Coils, Phase Monitor, & Coil Guard
CPC Controller, DFS, APS, SS Drain Pan
CPC Controller, DFS, APS, SS Drain Pan, Phase Monitor, & Coil Guard
CPC Controller, DFS, APS, SS Drain Pan, & Technicoat Cond Coils
CPC Controller, DFS, APS, SS Drain Pan, & Technicoat Evap Coil
CPC Controller, DFS, APS, SS Drain Pan, & Technicoat Evap and Cond Coils
CPC Controller, DFS, APS, SS Drain Pan, Phase Monitor, Coil Guard, & Technicoat Evap and Cond Coils
Johnson UNT Controller with Dirty Filter Switch & Air Proving Switch
Johnson UNT Controller, DFS, APS & Phase Monitor
Johnson UNT Controller, DFS, APS & Coil Guard
Johnson UNT Controller, DFS, APS, Phase Monitor, & Coil Guard
Johnson UNT Controller, DFS, APS & Technicoat Cond. Coil
Johnson UNT Controller, DFS, APS, Technicoat Cond. Coil, & Phase Monitor
Johnson UNT Controller, DFS, APS, Technicoat Cond. Coil, & Coil Guard
Johnson UNT Controller, DFS, APS, Technicoat Cond. Coil, Phase Monitor, & Coil Guard
Johnson UNT Controller, DFS, APS & Technicoat Evap. Coil
Johnson UNT Controller, DFS, APS, Technicoat Evap. Coil, & Phase Monitor
Johnson UNT Controller, DFS, APS, Technicoat Evap. Coil, & Coil Guard
Johnson UNT Controller, DFS, APS, Technicoat Evap. Coil, Phase Monitor, & Coil Guard
Johnson UNT Controller, DFS, APS & Technicoat Evap. & Cond Coils
Johnson UNT Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Phase Monitor
Johnson UNT Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Coil Guard
Johnson UNT Controller, DFS, APS, Technicoat Evap. & Cond Coils, Phase Monitor, & Coil Guard
Johnson UNT Controller, DFS, APS, SS Drain Pan
Johnson UNT Controller, DFS, APS, SS Drain Pan, Phase Monitor, & Coil Guard
Johnson UNT Controller, DFS, APS, SS Drain Pan, & Technicoat Cond Coils
Johnson UNT Controller, DFS, APS, SS Drain Pan, & Technicoat Evap Coil
Johnson UNT Controller, DFS, APS, SS Drain Pan, & Technicoat Evap and Cond Coils
Johnson UNT Controller, DFS, APS, SS Drain Pan, Phase Monitor, Coil Guard, & Technicoat Evap and Cond Coils
Honeywell Excel 10 Controller with Dirty Filter Switch & Air Proving Switch
Unitary Products Group
035-19763-000-A-1103
HB
HC
HD
HE
HF
HG
HH
HJ
HK
HL
HM
HN
HP
HQ
HR
HS
HT
HU
HV
HW
HX
WA
WB
WC
WD
WE
WF
WG
WH
WJ
WK
WL
WM
WN
WP
WQ
WR
WS
WT
WU
WV
WW
WX
NA
NB
NC
ND
NE
NF
NG
NH
NJ
NK
NL
NM
NN
NP
NQ
NR
Honeywell Excel 10 Controller, DFS, APS & Phase Monitor
Honeywell Excel 10 Controller, DFS, APS & Coil Guard
Honeywell Excel 10 Controller, DFS, APS, Phase Monitor, & Coil Guard
Honeywell Excel 10 Controller, DFS, APS & Technicoat Cond. Coil
Honeywell Excel 10 Controller, DFS, APS, Technicoat Cond. Coil, & Phase Monitor
Honeywell Excel 10 Controller, DFS, APS, Technicoat Cond. Coil, & Coil Guard
Honeywell Excel 10 Controller, DFS, APS, Technicoat Cond. Coil, Phase Monitor, & Coil Guard
Honeywell Excel 10 Controller, DFS, APS & Technicoat Evap. Coil
Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. Coil, & Phase Monitor
Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. Coil, & Coil Guard
Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. Coil, Phase Monitor, & Coil Guard
Honeywell Excel 10 Controller, DFS, APS & Technicoat Evap. & Cond Coils
Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Phase Monitor
Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Coil Guard
Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. & Cond Coils, Phase Monitor, & Coil Guard
Honeywell Excel 10 Controller, DFS, APS, SS Drain Pan
Honeywell Excel 10 Controller, DFS, APS, SS Drain Pan, Phase Monitor, & Coil Guard
Honeywell Excel 10 Controller, DFS, APS, SS Drain Pan, & Technicoat Cond Coils
Honeywell Excel 10 Controller,DFS, APS, SS Drain Pan, & Technicoat Evap Coil
Honeywell Excel 10 Controller,DFS, APS, SS Drain Pan, & Technicoat Evap and Cond Coils
Honeywell Excel 10 Controller,DFS, APS, SS Drain Pan, Phase Monitor, Coil Guard, & Technicoat Evap and Cond Coils
Intelli-Comfort w/ModLINC Controller with Dirty Filter Switch & Air Proving Switch
Intelli-Comfort w/ModLINC Controller, & Phase Monitor
Intelli-Comfort w/ModLINC Controller, & Coil Guard
Intelli-Comfort w/ModLINC Controller, Phase Monitor, & Coil Guard
Intelli-Comfort w/ModLINC Controller, & Technicoat Cond. Coil
Intelli-Comfort w/ModLINC Controller, Technicoat Cond. Coil, & Phase Monitor
Intelli-Comfort w/ModLINC Controller, Technicoat Cond. Coil, & Coil Guard
Intelli-Comfort w/ModLINC Controller, Technicoat Cond. Coil, Phase Monitor, & Coil Guard
Intelli-Comfort w/ModLINC Controller, & Technicoat Evap. Coil
Intelli-Comfort w/ModLINC Controller, Technicoat Evap. Coil, & Phase Monitor
Intelli-Comfort w/ModLINC Controller, Technicoat Evap. Coil, & Coil Guard
Intelli-Comfort w/ModLINC Controller, Technicoat Evap. Coil, Phase Monitor, & Coil Guard
Intelli-Comfort w/ModLINC Controller, & Technicoat Evap. & Cond Coils
Intelli-Comfort w/ModLINC Controller, Technicoat Evap. & Cond Coils, & Phase Monitor
Intelli-Comfort w/ModLINC Controller, Technicoat Evap. & Cond Coils, & Coil Guard
Intelli-Comfort w/ModLINC Controller, Technicoat Evap. & Cond Coils, Phase Monitor, & Coil Guard
Intelli-Comfort w/ModLINC Controller, SS Drain Pan
Intelli-Comfort w/ModLINC Controller, SS Drain Pan, Phase Monitor, & Coil Guard
Intelli-Comfort w/ModLINC Controller, SS Drain Pan, & Technicoat Cond Coils
Intelli-Comfort w/ModLINC Controller, SS Drain Pan, & Technicoat Evap Coil
Intelli-Comfort w/ModLINC Controller, SS Drain Pan, & Technicoat Evap and Cond Coils
Intelli-Comfort w/ModLINC Controller, SS Drain Pan, Phase Monitor, Coil Guard, & Technicoat Evap and Cond Coils
Novar ETC-3 Controller with Dirty Filter Switch & Air Proving Switch
Novar ETC-3 Controller, DFS, APS & Phase Monitor
Novar ETC-3 Controller, DFS, APS & Coil Guard
Novar ETC-3 Controller, DFS, APS, Phase Monitor, & Coil Guard
Novar ETC-3 Controller, DFS, APS & Technicoat Cond. Coil
Novar ETC-3 Controller, DFS, APS, Technicoat Cond. Coil, & Phase Monitor
Novar ETC-3 Controller, DFS, APS, Technicoat Cond. Coil, & Coil Guard
Novar ETC-3 Controller, DFS, APS, Technicoat Cond. Coil, Phase Monitor, & Coil Guard
Novar ETC-3 Controller, DFS, APS & Technicoat Evap. Coil
Novar ETC-3 Controller, DFS, APS, Technicoat Evap. Coil, & Phase Monitor
Novar ETC-3 Controller, DFS, APS, Technicoat Evap. Coil, & Coil Guard
Novar ETC-3 Controller, DFS, APS, Technicoat Evap. Coil, Phase Monitor, & Coil Guard
Novar ETC-3 Controller, DFS, APS & Technicoat Evap. & Cond Coils
Novar ETC-3 Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Phase Monitor
Novar ETC-3 Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Coil Guard
Novar ETC-3 Controller, DFS, APS, Technicoat Evap. & Cond Coils, Phase Monitor, & Coil Guard
Unitary Products Group
9
035-19763-000-A-1103
NS
NT
NU
NV
NW
NX
LA
LB
LC
LD
LE
LF
LG
LH
LJ
LK
LL
LM
LN
LP
LQ
LR
LS
LT
LU
LV
LW
LX
TA
TB
TC
TD
TE
TF
TG
TH
TJ
TK
TL
TM
TN
TP
TQ
TR
TS
TT
TU
TV
TW
TX
TY
TZ
T1
T3
T4
T6
T7
T9
10
Novar ETC-3 Controller, DFS, APS, SS Drain Pan
Novar ETC-3 Controller, DFS, APS, SS Drain Pan, Phase Monitor, & Coil Guard
Novar ETC-3 Controller, DFS, APS, SS Drain Pan, & Technicoat Cond Coils
Novar ETC-3 Controller, DFS, APS, SS Drain Pan, & Technicoat Evap Coil
Novar ETC-3, DFS, APS, SS Drain Pan, & Technicoat Evap and Cond Coils
Novar ETC-3 Controller, DFS, APS, SS Drain Pan, Phase Monitor, Coil Guard, & Technicoat Evap and Cond Coils
Simplicity Intelli-Comfort Controller
Simplicity Intelli-Comfort Controller, & Phase Monitor
Simplicity Intelli-Comfort Controller, & Coil Guard
Simplicity Intelli-Comfort Controller, Phase Monitor, & Coil Guard
Simplicity Intelli-Comfort Controller, & Technicoat Cond. Coil
Simplicity Intelli-Comfort Controller, Technicoat Cond. Coil, & Phase Monitor
Simplicity Intelli-Comfort Controller, Technicoat Cond. Coil, & Coil Guard
Simplicity Intelli-Comfort Controller, Technicoat Cond. Coil, Phase Monitor, & Coil Guard
Simplicity Intelli-Comfort Controller, & Technicoat Evap. Coil
Simplicity Intelli-Comfort Controller, Technicoat Evap. Coil, & Phase Monitor
Simplicity Intelli-Comfort Controller, Technicoat Evap. Coil, & Coil Guard
Simplicity Intelli-Comfort Controller, Technicoat Evap. Coil, Phase Monitor, & Coil Guard
Simplicity Intelli-Comfort Controller, & Technicoat Evap. & Cond Coils
Simplicity Intelli-Comfort Controller, Technicoat Evap. & Cond Coils, & Phase Monitor
Simplicity Intelli-Comfort Controller, Technicoat Evap. & Cond Coils, & Coil Guard
Simplicity Intelli-Comfort Controller, Technicoat Evap. & Cond Coils, Phase Monitor, & Coil Guard
Simplicity Intelli-Comfort Controller, SS Drain Pan
Simplicity Intelli-Comfort Controller, SS Drain Pan, Phase Monitor, & Coil Guard
Simplicity Intelli-Comfort Controller, SS Drain Pan, & Technicoat Cond Coils
Simplicity Intelli-Comfort Controller, SS Drain Pan, & Technicoat Evap Coil
Simplicity Intelli-Comfort Controller, SS Drain Pan, & Technicoat Evap and Cond Coils
Simplicity Intelli-Comfort Controller, SS Drain Pan, Phase Monitor, Coil Guard, & Technicoat Evap and Cond Coils
Technicoat Condenser Coil
Technicoat Condenser Coil & Phase Monitor
Technicoat Condenser Coil & Coil Guard
Technicoat Condenser Coil & Dirty Filter Switch
Technicoat Condenser Coil, Phase Monitor, & Coil Guard
Technicoat Condenser Coil, Phase Monitor, & Dirty Filter Switch
Technicoat Condenser Coil, Coil Guard, & Dirty Filter Switch
Technicoat Condenser Coil, Phase Monitor, Coil Guard, & Dirty Filter Switch
Technicoat Evaporator Coil
Technicoat Evaporator Coil & Phase Monitor
Technicoat Evaporator Coil & Coil Guard
Technicoat Evaporator Coil & Dirty Filter Switch
Technicoat Evaporator Coil, Phase Monitor, & Coil Guard
Technicoat Evaporator Coil, Phase Monitor, & Dirty Filter Switch
Technicoat Evaporator Coil, Coil Guard, & Dirty Filter Switch
Technicoat Evaporator Coil, Phase Monitor, Coil Guard, & Dirty Filter Switch
Technicoat Evaporator & Condenser Coils
Technicoat Evaporator & Condenser Coils & Phase Monitor
Technicoat Evaporator & Condenser Coils & Coil Guard
Technicoat Evaporator & Condenser Coils & Dirty Filter Switch
Technicoat Evaporator & Condenser Coils, Phase Monitor, & Coil Guard
Technicoat Evaporator & Condenser Coils, Phase Monitor, & Dirty Filter Switch
Technicoat Evaporator & Condenser Coils, Coil Guard, & Dirty Filter Switch
Technicoat Evaporator & Condenser Coils, Phase Monitor, Coil Guard, & Dirty Filter Switch
Technicoat Condenser & SS Drain Pan
Technicoat Condenser Coil, SS Drain Pan, Phase Monitor, Coil Guard, & Dirty Filter Switch
Technicoat Evaporator & SS Drain Pan
Technicoat Evaporator Coil, SS Drain Pan, Phase Monitor, Coil Guard, & Dirty Filter Switch
Technicoat Evaporator & Condenser Coils & SS Drain Pan
Technicoat Evaporator & Condenser Coils, SS Drain Pan, Phase Monitor, Coil Guard, & Dirty Filter Switch
Unitary Products Group
035-19763-000-A-1103
INSTALLATION
2.
Turn each bracket toward the ground and the protective
plywood covering will drop to the ground.
3.
Remove the condenser coil external protective covering
prior to operation.
4.
Remove the toolless doorknobs and instruction packet
prior to installation.
INSTALLATION SAFETY INFORMATION
Read these instructions before continuing this appliance
installation. This is an outdoor combination heating and cooling unit. The installer must assure that these instructions are
made available to the consumer and with instructions to
retain them for future reference.
1.
Refer to the furnace rating plate for the approved type of
gas for this furnace.
2.
Install this furnace only in a location and position as
specified on Page 14 of these instructions.
3.
Never test for gas leaks with an open flame. Use commercially available soap solution made specifically for
the detection of leaks when checking all connections, as
specified on Pages 11, 30, 31 and 60 of these instructions.
4.
Always install furnace to operate within the furnace's
intended temperature-rise range with the duct system
and within the allowable external static pressure range,
as specified on the unit name/rating plate, specified on
Page 62 of these instructions.
5.
Condenser
Coil External
Protective
Covering
Barometric
Relief Hood in
Shipping Location (if included)
FIGURE 2 -
CONDENSER COVERING
This equipment is not to be used for temporary heating
of buildings or structures under construction.
FIRE OR EXPLOSION HAZARD
Failure to follow the safety warning exactly could
result in serious injury, death or property damage.
Toolless
Doorknobs
Never test for gas leaks with an open flame. use a
commercially available soap solution made specifically for the detection of leaks to check all connections. A fire or explosion may result causing property
damage, personal injury or loss of life.
Installation
Instruction
Packet
PRECEDING INSTALLATION
1.
Remove the two screws holding the brackets in the front,
rear and compressor side fork-lift slots.
Bracket
Screws
FIGURE 1 -
FIGURE 3 -
COMPRESSOR SECTION
Turn down
UNIT SHIPPING BRACKET
Unitary Products Group
11
035-19763-000-A-1103
This product must be installed in strict compliance with
the enclosed installation instructions and any applicable local, state and national codes including, but not
limited to, building, electrical, and mechanical codes.
The furnace and its individual shut-off valve must be
disconnected from the gas supply piping system during
any pressure testing at pressures in excess of 1/2
PSIG.
Pressures greater than 1/2 PSIG will cause gas valve
damage resulting in a hazardous condition. If it is subjected to a pressure greater than 1/2 PSIG, the gas
valve must be replaced.
The furnace must be isolated from the gas supply piping system by closing its individual manual shut-off
valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2
PSIG.
LIMITATIONS
These units must be installed in accordance with the following:
In U.S.A.:
1.
2.
12
National Electrical Code, ANSI/NFPA No. 70 - Latest
Edition
National Fuel Gas Code, ANSI Z223.1 - Latest Edition
3.
Gas-Fired Central Furnace Standard, ANSI Z21.47a. Latest Edition
4.
Local building codes, and
5.
Local gas utility requirements
In Canada:
1.
Canadian Electrical Code, CSA C22.1
2.
Installation Codes, CSA - B149.1.
3.
Local plumbing and waste water codes, and
4.
Other applicable local codes.
Refer to Tables 1 & 2 for unit application data.
After installation, gas fired units must be adjusted to obtain a
temperature rise within the range specified on the unit rating
plate.
If components are to be added to a unit to meet local codes,
they are to be installed at the dealer’s and/or customer’s
expense.
Size of unit for proposed installation should be based on heat
loss/heat gain calculation made according to the methods of
Air Conditioning Contractors of America (ACCA).
This furnace is not to be used for temporary heating of buildings or structures under construction.
Unitary Products Group
035-19763-000-A-1103
Terminal Block
for Hi-Voltage
Connection
“Simplicity”™ Control Board
w/ Screw Connector for T-stat Disconnect Location
Wiring and Network
(Optional Disconnect Switch)
Connection
Filter Access
(2” Filters)
Filter-Drier (Solid Core)
Condenser
Section
Second model
nameplate inside
hinged access
panel
Belt-Drive
Blower Motor
Dual stage
cooling for
maximum
comfort
Slide-out
motor and
blower
assembly for
ease of
adjustment
and service
Compressor
#2 Access
(High-Eff
Compressor
w/ crankcase
heater)
Power Ventor Motor
Base Rails w/ Forklift Slots (3
Sides) & Lifting Holes
Roof curbs in eight- and
fourteen-inch heights.
Roof curbs for transitioning fromSunline footprint
to the DM/DH/DR Series
footprint are also available (field-installed
accessory)
FIGURE 4 -
Slide-Out Drain
Pan w/ Steel 3/4”
FPT Connection
Tool-less
door latch
Side entry power
and control wiring
knockouts
Compressor #1 Access (High-Eff
Compressor w/ crankcase heater)
Two-stage gas heating to maintain
warm, comfortable
temperature
Intelligent control board for
safe and efficient operation
PREDATOR MagnaDRY™ DR090 & 120 COMPONENT LOCATION
Unitary Products Group
13
035-19763-000-A-1103
Simplicity™ Control
board w/screw
connectors for T-stat
wiring and Network
Connection
Second model
nameplate inside
hinged access panel
Disconnect
location (optional
disconnect switch)
Filter access
(2" throw-away)
Filter drier (solid core)
Condenser Section
Dual stage cooling
for maximum
comfort
Belt-drive blower
motor
Slide out motor
and blower
assembly for easy
adjustment and
service
Compressor #2
access
(high-efficiency
compressor w/
crankcase heater)
Power ventor
motor
20-gauge
aluminized steel
tubular heat
exchanger for
long life
(stainless steel
option)
Base rails w/
forklift slots
( three sides)
and lifting
holes
Roof curbs in eight-and
fourteen-inch heights.
Roof curbs for
transitioning from York Tool-less door
Sunline TM footprint to
latch
the DM/DH/DJ Series
Side entry power
footprint are available
and control wiring
(field-installed accessory)
knockouts
FIGURE 5 -
Slide-out drain pan
with brass ¾" FPT
connection
Compressor #1 access
(high-efficiency
compressor w/crankcase
heater)
LOCATION
Power Rating*
Minimum
208/230-3-60
187
252
460-3-60
432
504
575-3-60
540
630
Maximum
Temperature
Min.
Max.
Wet Bulb Temperature (°F) of Air on
Evaporator Coil
57
72
Dry Bulb Temperature (°F) of Air on
Condenser Coil
0*
125
14
Use the following guidelines to select a suitable location for
these units:
1.
Unit is designed for outdoor installation only.
2.
Condenser coils must have an unlimited supply of air.
Where a choice of location is possible, position the unit
on either north or east side of building.
3.
Suitable for mounting on roof curb.
4.
For ground level installation, use a level concrete slab
with a minimum thickness of 4 inches. The length and
width should be at least 6 inches greater than the unit
base rails. Do not tie slab to the building foundation.
5.
Roof structures must be able to support the weight of the
unit and its options/accessories. Unit must be installed
on a solid, level roof curb or appropriate angle iron
frame.
6.
Maintain level tolerance to 1/2” across the entire width
and length of unit.
Utilization range “A” in accordance with ARI Standard 110.
TABLE 2: UNIT TEMPERATURE LIMITATIONS
*.
Intelligent control
board for safe and
efficient operation
PREDATOR MagnaDRY™ DR150 COMPONENT LOCATION
TABLE 1: UNIT VOLTAGE LIMITATIONS
*.
Two-stage gas heating to
maintain warm,
comfortable temperature
A low ambient accessory is available for operation
down to -20°F.
Unitary Products Group
035-19763-000-A-1103
Excessive exposure of this furnace to contaminated
combustion air may result in equipment damage or
personal injury. Typical contaminates include: permanent wave solution, chlorinated waxes and cleaners, chlorine based swimming pool chemicals, water
softening chemicals, carbon tetrachloride, Halogen
type refrigerants, cleaning solvents (e.g. perchloroethylene), printing inks, paint removers, varnishes,
hydrochloric acid, cements and glues, antistatic fabric softeners for clothes dryers, masonry acid washing materials.
F R O N T
L E F T
B
D
RIGGING AND HANDLING
Exercise care when moving the unit. Do not remove any
packaging until the unit is near the place of installation. Rig
the unit by attaching chain or cable slings to the lifting holes
provided in the base rails. Spreader bars, whose length
exceeds the largest dimension across the unit, MUST be
used across the top of the unit.
C
A
FIGURE 6 -
DR090 & 120 UNITS 4 POINT LOAD
If a unit is to be installed on a roof curb other than a
YORK roof curb, gasketing must be applied to all
surfaces that come in contact with the unit underside.
FRONT
C
LEFT
B
A
D
Before lifting, make sure the unit weight is distributed equally on the rigging cables so it will lift evenly.
FIGURE 7 -
DR150 UNIT 4 POINT LOAD
Units may be moved or lifted with a forklift. Slotted openings
in the base rails are provided for this purpose.
LENGTH OF FORKS MUST BE A MINIMUM OF 60
INCHES.
All panels must be secured in place when the unit is
lifted.
The condenser coils should be protected from rigging cable damage with plywood or other suitable
material.
F R O N T
L E F T
A
D
C
B
E
F
FIGURE 8 -
Unitary Products Group
DR090 & 120 UNITS 6 POINT LOAD
15
035-19763-000-A-1103
60"
LEFT
25-½"
FRONT
FIGURE 11 - UNIT CENTER OF GRAVITY - DR150
CLEARANCES
FRONT
D
LEFT
C
A
E
B
F
FIGURE 9 -
DR150 UNIT 6 POINT LOAD
TABLE 3: UNIT WEIGHTS
Model
Shipping Weight* (lb.)
Operating Weight* (lb.)
DR090
1163
1148
DR120
1277
1262
DR150
1560
1545
w/Econ.
85
84
w/ PE
150
148
w/Elec. Heat
49
49
w/Gas Heat†
110
110
*.
54 kW heater.
†.
8 Tube Heat Exchanger.
All units require particular clearances for proper operation
and service. Installer must make provisions for adequate
combustion and ventilation air in accordance with section 5.3
of Air for Combustion and Ventilation of the National Fuel Gas
Code, ANSI Z223.1 – Latest Edition (in U.S.A.), or Sections
7.2, 7.3, or 7.4 of Gas Installation Codes, CSA-B149.1 (in
Canada) - Latest Edition, and/or applicable provisions of the
local building codes. Refer to Table 6 for clearances required
for combustible construction, servicing, and proper unit operation.
Do not permit overhanging structures or shrubs to
obstruct condenser air discharge outlet, combustion
air inlet or vent outlets.
Excessive exposure to contaminated combustion air
will result in safety and performance related problems. To maintain combustion air quality, the recommended source of combustion air is the outdoor air
supply. The outdoor air supplied for combustion
should be free from contaminants due to chemical
exposure that may be present from the following
sources.
TABLE 4: 4 POINT LOAD WEIGHT
Location (lbs.)*
Model
*.
A
B
C
D
DR090
250
215
309
374
DR120
276
237
341
408
DR150
293
370
479
393
•
•
•
•
•
Weights include largest gas heat option.
TABLE 5: 6 POINT LOAD WEIGHT
Location (lbs.)*
Model
A
B
C
D
E
F
DR090
171
154
139
201
225
258
DR120
188
170
154
220
248
282
DR150
191
217
253
329
286
260
*.
Weights include largest gas heat option.
47-1/2"
LEFT
25-1/2"
FRONT
FIGURE 10 - UNIT CENTER OF GRAVITY
(DR090, 120)
16
Commercial buildings
Indoor pools
Laundry rooms
Hobby or craft rooms
Chemical storage areas
The following substances should be avoided to
maintain outdoor combustion air quality.
•
•
•
•
•
•
•
•
•
•
•
•
•
Permanent wave solutions
Chlorinated waxes and cleaners
Chlorine based swimming pool cleaners
Water softening chemicals
De-icing salts or chemicals
Carbon tetrachloride
Halogen type refrigerants
Cleaning solvents (such as perchloroethylene)
Printing inks, paint removers, varnishes, etc.
Hydrochloric acid
Cements and glues
Anti-static fabric softeners for clothes dryers
Masonry acid washing materials
Unitary Products Group
035-19763-000-A-1103
30-11/32
50-3/4
Power
Entry
Ø 2-1/2
See Detail
A
Control
Entry
Ø 7/8
Power
Entry
Ø 2-1/2
4-1/4
11-1/2
Convenience
Power
Outlet
Entry
Ø 7/8
30-3/16
59
17-3/16
FRONT
For Drain
Dimensions
See Detail C
6-3/16
24-3/16
LEFT
For Baserail
Dimensions
See Detail B
27
89
FIGURE 12 - DR090 & 120 UNIT DIMENSIONS
119-7/16
For Gas Pipe Entry
see DETAIL A
Convenience
Outlet
Power
Entry
2-1/2
30-11/32
4-1/4
Convenience
Outlet Power
Entry 7/8
Control
Entry
7/8
50-3/4
11-1/2
FRONT
30-3/16
59
17-3/16
24-3/16
6-3/16
LEFT
89
For Baserail
Dimensions
see
DETAIL B
27
For Drain Dimensions
see DETAIL C
FIGURE 13 - DR150 UNIT DIMENSIONS
Unitary Products Group
17
035-19763-000-A-1103
TABLE 6: UNIT CLEARANCES
DETAIL B
Top*
72”
Right
12”
Front†
36”
Left
36”
36”
Bottom**
0”
Rear‡
*.
Units must be installed outdoors. Overhanging structure or shrubs should not obstruct condenser air discharge outlet.
†.
The products of combustion must not be allowed to
accumulate within a confined space and re-circulate.
‡.
To remove the slide-out drain pan, a rear clearance of
sixty inches is required. If space is unavailable, the
drain pan can be removed through the front by separating the corner wall.
**.
Units may be installed on combustible floors made from
wood or class A, B or C roof covering materials.
DETAIL A
2 -3 /8
3 -3 /4
3 -9 /1 6
DETAIL C
5 -3 /8
G a s P ip e In le t
NOTE: If the unit includes gas heating, locate the unit so
the flue exhaust is at least:
5 -1 /4
B a s e
P a n
1 7 -1 3 /1 6
V ie w o f W a ll A c r o s s fr o m
•
Three (3) feet above any forced air inlet located within 10
horizontal feet (excluding those integral to the unit).
•
Four (4) feet below, four (4) horizontal feet from, or one
(1) foot above any door or gravity air inlet into the building.
•
Four (4) feet from electric meters, gas meters, regulators, and relief equipment.
C o il
NOTE: A one-inch clearance must be provided between
any combustible material and the supply ductwork
for a distance of 3 feet from the unit.
.
32-11/16
6-13/16
Supply
Air
6-13/16
6-13/16
Return
Air
24
LEFT
27-1/2
21
18
21-3/16
19-3/16
17-3/16
12-5/16
7-1/8
14-23/32
FRONT
16-3/8
18-1/16
19-5/8
Bottom
Condensate
Drain
Bottom
Power, Control and
Convenience Outlet
Wiring Entries
Bottom
Gas Supply Entry
63-1/2
FIGURE 14 - BOTTOM DUCT OPENINGS (FROM ABOVE)
18
Unitary Products Group
035-19763-000-A-1103
18-1/4
Dot Plugs
Return
Air
Supply
Air
28-1/4
18-1/4
18-1/16
5-5/32
2-31/32
28-1/4
31-11/16
FIGURE 15 - DR090 & 120 REAR DUCT DIMENSIONS
Dot
Plugs
18-1/4
Return
Air
28-1/4
Supply
Air
18-1/4
18-1/16
2-31/32
28-1/4
5-5/32
31-11/16
FIGURE 16 - DR150 REAR DUCT DIMENSIONS
Unitary Products Group
19
035-19763-000-A-1103
DUCTWORK
DUCT COVERS
Ductwork should be designed and sized according to the
methods in Manual D of the Air Conditioning Contractors of
America (ACCA) or as recommended by any other recognized authority such as ASHRAE or SMACNA.
Units are shipped with the side duct openings covered and a
covering over the bottom of the unit. For bottom duct application, no duct cover changes are necessary. For side duct
application, remove the side duct covers and install over the
bottom duct openings. The panels removed from the side
duct connections are designed to be reused by securing each
panel to its respective downflow opening. But keep in mind
that the supply panel is installed with the painted surface UP,
facing the heat exchanger, while the return panel is installed
with the painted surface DOWN, facing the downflow duct
opening. The supply panel is secured with the bracket
(already in place from the factory) and two screws. It’s a snug
fit for the panel when sliding it between the heat exchanger
and unit bottom, but there is room. The return panel is
secured with four screws.
A closed return duct system should be used. This will not
preclude use of economizers or outdoor fresh air intake. The
supply and return air duct connections at the unit should be
made with flexible joints to minimize noise.
The supply and return air duct systems should be designed
for the CFM and static pressure requirements of the job. They
should NOT be sized to match the dimensions of the duct
connections on the unit.
Refer to Figure 14 for bottom air duct openings. Refer to Figure 15 and 16 for rear air duct openings.
R IG H T
8 0 -5 /8
IN S U L A T E D D E C K U N D E R
C O N D E N S E R S E C T IO N
2 0
2 0
S U P P L Y
6
R E T U R N
2 T Y P .
3 0
IN S U L A T E D D E C K U N D E R
C O M P R E S S O R S E C T IO N
5 0 -1 /2
F R O N T
8 o r 1 4
FIGURE 17 - PREDATOR® ROOF CURB DIMENSIONS
2 T Y P
5 0 -1 /2
3 0 -1 /2
2 3
4
8 0 -5 /8
2 6
R E T U R N
S U P P L Y
1 0
7 6 -5 /8
5 9 -1 /4
9 4
F R O N T
6 4 -1 /4
R IG H T
FIGURE 18 - SUNLINE™ TO PREDATOR® TRANSITION ROOF CURBS
20
Unitary Products Group
035-19763-000-A-1103
CONDENSATE DRAIN
When fastening ductwork to side duct flanges on
unit, insert screws through duct flanges only. DO
NOT insert screws through casing. Outdoor ductwork must be insulated and water-proofed.
The side condensate drain is reversible and maybe re-oriented to the rear of the cabinet to facilitate condensate piping. A condensate drain connection is available through the
base pan for piping inside the roof curb. Trap the connection
per Figure 22. The trap and drain lines should be protected
from freezing.
Plumbing must conform to local codes. Use a sealing compound on male pipe threads. Install condensate drain line
from the 3/4 inch NPT female connection on the unit to an
open drain.
O P T IO N A L C O IL
G U A R D
3 " M in im u m
FIGURE 19 - SIDE PANELS WITH HOLE PLUGS
Note orientation. Panel is “insulation” side up.
FIGURE 22 - CONDENSATE DRAIN
COMPRESSORS
The compressors are mounted on elastomer insulators. The
mounting bolts have been fully tightened for shipping.
Do not loosen the compressor mounting bolts.
FIGURE 20 - RETURN DOWNFLOW PLENUM WITH
PANEL
FILTERS
Two-inch filters are supplied with each unit. One-inch filters
may be used with no modification to the filter racks. Filters
must always be installed ahead of evaporator coil and must
be kept clean or replaced with same size and type. Dirty filters reduce the capacity of the unit and result in frosted coils
or safety shutdown. All units use four (4) 20”x25”x2” filters.
The unit should not be operated without filters properly
installed.
Make sure that panel latches are properly positioned
on the unit to maintain an airtight seal.
FIGURE 21 - DISCHARGE PANEL IN PLACE
Unitary Products Group
21
035-19763-000-A-1103
THERMOSTAT WIRING
The thermostat should be located on an inside wall approximately 56 inch above the floor where it will not be subject to
drafts, sun exposure or heat from electrical fixtures or appliances. Follow the manufacturer's instructions enclosed with
thermostat for general installation procedure. Seven (7) colorcoded, insulated wires should be used to connect the thermostat to the unit. Refer to Table 7 for control wire sizing and
maximum length.
TABLE 7: CONTROL WIRE SIZES
*.
Wire Size
Maximum Length*
18 AWG
150 Feet
From the unit to the thermostat and back to the unit.
POWER AND CONTROL WIRING
Field wiring to the unit, fuses, and disconnects must conform
to provisions of National Electrical Code (NEC), ANSI/NFPA
No. 70 – Latest Edition (in U.S.A.), current Canadian Electrical Code C221, and/or local ordinances. The unit must be
electrically grounded in accordance with NEC and CEC as
specified above and/or local codes.
Voltage tolerances which must be maintained at the compressor terminals during starting and running conditions are
indicated on the unit Rating Plate and Table 1.
The internal wiring harnesses furnished with this unit are an
integral part of the design certified unit. Field alteration to
comply with electrical codes should not be required. If any of
the wire supplied with the unit must be replaced, replacement
wire must be of the type shown on the wiring diagram and the
same minimum gauge as the replaced wire.
A disconnect must be utilized for these units. Factory
installed disconnects are available. If installing a disconnect
(field supplied or York International® supplied accessory),
refer to Figures 4 and 5 for the recommended mounting location.
22
Avoid damage to internal components if drilling
holes for disconnect mounting.
NOTE: Since not all local codes allow the mounting of a disconnect on the unit, please confirm compliance with
local code before mounting a disconnect on the unit.
Electrical line must be sized properly to carry the load. USE
COPPER CONDUCTORS ONLY. Each unit must be wired
with a separate branch circuit fed directly from the meter
panel and properly fused.
Refer to Figure 23 for typical field wiring and to the appropriate unit wiring diagram mounted inside control doors for control circuit and power wiring information.
When connecting electrical power and control wiring
to the unit, water-proof connectors must be used so
that water or moisture cannot be drawn into the unit
during normal operation. The above water-proofing
conditions will also apply when installing a field supplied disconnect switch.
POWER WIRING DETAIL
Units are factory wired for the voltage shown on the unit
nameplate. Refer to Electrical Data Tables 8 to 13 to size
power wiring, fuses, and disconnect switch.
Power wiring is brought into the unit through the side of the
unit or the basepan inside the curb.
Unitary Products Group
035-19763-000-A-1103
THERMOSTAT
TERMINALS
1
( RCB )
REHEAT
CONTROL BOARD
RC
RH
R
Y1
Y1
Y2
Y2
W1
W1
W2
W2
G
G
C
C
X1
OCC
X3
TERMINAL BLOCK
RH
2
X4
A1
HUM
1
A2
HUM
2
T
DEHUMIDISTAT 3
3
T
4
TO REMOTE SENSOR
2ET04701324 IF USED
1 Electronic programmable Thermostat 2ET0770010024
( includes subbase).
2 Terminals A1 and A2 provide a relay output to close the
outdoor economizer dampers when the thermostat
switches to the set-back position.
3
Dehumidistat closes on rise in humidity.
TYPICAL
THERMOSTAT
RC
R
RH
Y1
Y1
Y2
Y2
G
G
W1
W1
W2
W2
OCC
C
C
( RCB )
REHEAT
CONTROL
BOARD
TERMINAL
BLOCK
RH
1
2
DEHUMIDISTAT 1
3
4
HUM
1
Dehumidistat closes on rise in humidity.
FIGURE 23 -TYPICAL LOW VOLTAGE FIELD WIRING
Unitary Products Group
23
035-19763-000-A-1103
TERMINAL BLOCK TB1
FACTORY OR FIELD
SUPPLIED DISCONNECT
GROUND
LUG
THREE
PHASE
POWER
SUPPLY
FIGURE 24 - FIELD WIRING DISCONNECT - COOLING UNIT WITH/WITHOUT ELECTRIC HEAT
CONTACTOR 1M
GROUND
LUG
T1
T2
T3
L1
L2
L3
FACTORY OR FIELD
SUPPLIED DISCONNECT
THREE
PHASE
POWER
SUPPLY
FIGURE 25 - FIELD WIRING DISCONNECT-COOLING UNIT WITH GAS HEAT
24
Unitary Products Group
035-19763-000-A-1103
TABLE 8: ELECTRICAL DATA - DR090 WITHOUT POWERED CONVENIENCE OUTLET
MCA
Supply
Pwr
Pwr
Min. Circuit
w/Power
Blower
Exh Conv
Ampacity
Electric Heater Actual Heater
Exhaust
Voltage
Motor FLA Motor Outlet
(Amps)
Model No.
KW Amps
(Amps)
RLA
LRA
FLA
1.5
2
1.5
2
1.5
2
FLA FLA
ea.
ea.
ea.
HP
HP
HP
HP
HP
HP
None
--38.7
40.7 44.2 46.2
2TP04520925
6.8
18.9
38.7
40.7 44.2 46.2
208
13.1 110.0
1.5
6.2
8.2
5.5
0.0
2TP04521825
13.5
37.5
54.6
57.1 61.5 64.0
2TP04522425
18
50.0
70.2
72.7 77.1 79.6
2TP04523625
25.5
70.8
96.2
98.7 103.1 105.6
None
--38.7
40.7 44.2 46.2
2TP04520925
9
21.7
38.7
40.7 44.2 46.2
230
13.1 110.0
1.5
6.2
8.2
5.5
0.0
2TP04521825
18
43.3
61.9
64.4 68.8 71.3
2TP04522425
24
57.7
79.9
82.4 86.8 89.3
2TP04523625
34
81.8 110.0 112.5 116.9 119.4
None
--19.8
20.8
22
23
2TP04520946
9
11.3
19.8
20.8
22
23
460
6.7
54.0
0.8
3.1
4.1
2.2
0.0
2TP04521846
18
22.6
30.9
32.2 33.7 34.9
2TP04522446
24
30.1
40
41.2 42.7
44
2TP04523646
34
42.7
55
56.2 57.7
59
None
--15.1
16.3 16.9 18.1
2TP04520958
9
9.0
15.1
16.3 16.9 18.1
575
5.1
44.0
0.6
2.4
3.6
1.8
0.0
2TP04521858
18
18.1
24.7
26.2 26.9 28.4
2TP04522458
24
24.1
31.9
33.4 34.1 35.6
2TP04523658
34
34.1
43.9
45.4 46.1 47.6
*
Maximum HACR breaker of the same AMP size is applicable.
Compressors
OD Fan
Motors
Max
Max Fuse Size
Fuse*
w/Power
Size
Exhaust
(Amps)
(Amps)
1.5
2
1.5
2
HP HP
HP
HP
50 50
50
50
50 50
50
50
60 60
70
70
80 80
80
80
100 100 110
110
50 50
50
50
50 50
50
50
70 70
70
80
80 90
90
90
110 125 125
125
25 25
25
25
25 25
25
25
35 35
35
35
40 45
45
45
60 60
60
60
20 20
20
20
20 20
20
20
25 30
30
30
35 35
35
40
45 50
50
50
TABLE 9: ELECTRICAL DATA - DR090 WITH POWERED CONVENIENCE OUTLET
MCA
Max
Max Fuse Size
Supply
Pwr
Min. Circuit
Pwr
w/Power
Fuse*
w/Power
Blower
Exh Conv
Ampacity
Electric Heater Actual Heater
Exhaust
Size
Exhaust
Voltage
Motor FLA Motor Outlet
(Amps)
KW Amps
Model No.
(Amps)
(Amps)
(Amps)
RLA
LRA
FLA
1.5
2
1.5
2
1.5
2
1.5
2
1.5
2
FLA FLA
ea.
ea.
ea.
HP
HP
HP
HP
HP
HP HP HP
HP
HP
None
--48.7
50.7 54.2 56.2 60 60
60
60
2TP04520925
6.8
18.9
48.7
50.7 54.2 56.2 60 60
60
60
208
13.1 110.0
1.5
6.2
8.2
5.5
10.0
2TP04521825
13.5
37.5
67.1
69.6 74.0 76.5 70 70
80
80
2TP04522425
18
50.0
82.7
85.2 89.6 92.1 90 90
90
100
2TP04523625
25.5
70.8 108.7 111.2 115.6 118.1 110 125 125
125
None
--48.7
50.7 54.2 56.2 60 60
60
60
2TP04520925
9
21.7
48.7
50.7 54.2 56.7 60 60
60
60
230
13.1 110.0
1.5
6.2
8.2
5.5
10.0
2TP04521825
18
43.3
74.4
76.9 81.3 83.8 80 80
90
90
2TP04522425
24
57.7
92.4
94.9 99.3 101.8 100 100 100
110
2TP04523625
34
81.8 122.5 125.0 129.4 131.9 125 125 150
150
None
--24.8
25.8
27
28
30 30
30
30
2TP04520946
9
11.3
24.8
25.8
27
28
30 30
30
30
460
6.7
54.0
0.8
3.1
4.1
2.2
5.0
2TP04521846
18
22.6
37.2
38.4 39.9 41.2 40 40
40
45
2TP04522446
24
30.1
46.2
47.5
49
50.2 50 50
50
60
2TP04523646
34
42.7
61.2
62.5
64
65.2 70 70
70
70
None
--19.1
20.3 20.9 22.1 20 25
25
25
2TP04520958
9
9.0
19.1
20.3 21.1 22.6 20 25
25
25
575
5.1
44.0
0.6
2.4
3.6
1.8
4.0
2TP04521858
18
18.1
29.7
31.2 31.9 33.4 30 35
35
35
2TP04522458
24
24.1
36.9
38.4 39.1 40.6 40 40
40
45
2TP04523658
34
34.1
48.9
50.4 51.1 52.6 50 60
60
60
*
Maximum HACR breaker of the same AMP size is applicable.
Compressors
OD Fan
Motors
Unitary Products Group
25
035-19763-000-A-1103
TABLE 10: ELECTRICAL DATA - DR120 W/O PWRD CONVENIENCE OUTLET
Supply
Pwr
Pwr
Min. Circuit
Blower
Exh Conv
Ampacity
Electric Heater Actual Heater
Voltage
(Amps)
Motor FLA Motor Outlet
Model No.
KW Amps
RLA
LRA
FLA
2
3
2
3
FLA FLA
ea.
ea.
ea.
HP
HP
HP
HP
None
--51.2
53.9
2TP04521825
13.5
37.5
57.1
60.5
16.0 137.0
3.5
8.2 10.9
5.5
0.0
208
2TP04522425
18
50.0
72.7
76.1
2TP04523625
25.5
70.8
98.7 102.1
2TP04525425
40.6 112.7 151.1 154.5
None
--51.2
53.9
2TP04521825
18
43.3
64.4
67.8
16.0 137.0
3.5
8.2 10.9
5.5
0.0
230
2TP04522425
24
57.7
82.4
85.8
2TP04523625
34
81.8 112.5 115.9
2TP04525425
54
129.9 140.2 143.5
None
--26
27.2
2TP04521846
18
22.6
32.2
33.7
8.3
69.0
1.6
4.1
5.3
2.2
0.0
460
2TP04522446
24
30.1
41.2
42.7
2TP04523646
34
42.7
56.2
57.7
2TP04525446
54
67.8
70.1
71.6
None
--20.6
21.1
2TP04521858
18
18.1
26.2
26.8
6.4
58.0
1.3
3.6
4.1
1.8
0.0
575
2TP04522458
24
24.1
33.4
34
2TP04523658
34
34.1
45.4
46
2TP04525458
54
54.2
56.5
57.1
Maximum HACR breaker of the same AMP size is applicable.
*
Compressors
OD Fan
Motors
MCA
w/Power
Exhaust
(Amps)
2
3
HP
HP
56.7 59.4
64.0 67.3
79.6 83.0
105.6 109.0
158.0 161.4
56.7 59.4
71.3 74.6
89.3 92.7
119.4 122.7
147.0 150.4
28.2 29.4
34.9 36.4
44
45.5
59
60.5
72.8 74.3
22.4 22.9
28.4
29
35.6 36.2
47.6 48.3
58.7 59.3
Max
Max Fuse Size
Fuse*
w/Power
Size
Exhaust
(Amps)
(Amps)
2
3
2
3
HP HP
HP
HP
60 60
70
70
60 70
70
70
80 80
80
90
100 110 110
110
175 175 175
175
60 60
70
70
70 70
80
80
90 90
90
100
125 125 125
125
150 175 175
175
30 35
35
35
35 35
35
40
45 45
45
50
60 60
60
70
80 80
80
80
25 25
25
25
30 30
30
30
35 35
40
40
50 50
50
50
70 70
70
70
MCA
w/Power
Exhaust
(Amps)
2
3
HP
HP
66.7 69.4
76.5 79.8
92.1 95.5
118.1 121.5
170.5 173.9
66.7 69.4
83.8 87.1
101.8 105.2
131.9 135.2
159.5 162.9
33.2 34.4
41.2 42.7
50.2 51.7
65.2 66.7
79.1 80.6
26.4 26.9
33.4
34
40.6 41.2
52.6 53.3
63.7 64.3
Max
Max Fuse Size
Fuse*
w/Power
Size
Exhaust
(Amps)
(Amps)
2
3
2
3
HP HP
HP
HP
70 70
80
80
70 80
80
80
90 90
100
100
125 125 125
125
175 175 175
175
70 70
80
80
80 90
90
90
100 100 110
110
125 150 150
150
175 175 175
175
35 40
40
40
40 40
45
45
50 50
60
60
70 70
70
70
90 90
90
90
30 30
30
30
35 35
35
35
40 40
45
45
60 60
60
60
70 70
70
70
TABLE 11: ELECTRICAL DATA - DR120 W/PWRD CONVENIENCE OUTLET
Supply
Pwr
Pwr
Blower
Exh Conv
Electric Heater Actual Heater
Voltage
Motor FLA Motor Outlet
Model No.
KW Amps
RLA
LRA
FLA
2
3
FLA FLA
ea.
ea.
ea.
HP
HP
None
--2TP04521825
13.5
37.5
16.0 137.0
3.5
8.2 10.9
5.5
10.0
208
2TP04522425
18
50.0
2TP04523625
25.5
70.8
2TP04525425
40.6 112.7
None
--2TP04521825
18
43.3
16.0 137.0
3.5
8.2 10.9
5.5
10.0
230
2TP04522425
24
57.7
2TP04523625
34
81.8
2TP04525425
54
129.9
None
--2TP04521846
18
22.6
8.3
69.0
1.6
4.1
5.3
2.2
5.0
460
2TP04522446
24
30.1
2TP04523646
34
42.7
2TP04525446
54
67.8
None
--2TP04521858
18
18.1
6.4
58.0
1.3
3.6
4.1
1.8
4.0
575
2TP04522458
24
24.1
2TP04523658
34
34.1
2TP04525458
54
54.2
Maximum HACR breaker of the same AMP size is applicable.
*
OD Fan
Compressors
Motors
26
Min. Circuit
Ampacity
(Amps)
2
HP
61.2
69.6
85.2
111.2
163.6
61.2
76.9
94.9
125.0
152.7
31
38.4
47.5
62.5
76.3
24.6
31.2
38.4
50.4
61.5
3
HP
63.9
73.0
88.6
114.6
167.0
63.9
80.3
98.3
128.4
156.0
32.2
39.9
49
64
77.8
25.1
31.8
39
51
62.1
Unitary Products Group
035-19763-000-A-1103
TABLE 12: ELECTRICAL DATA - DR150 W/O PWRD CONVENIENCE OUTLET
Supply
Pwr
Pwr
Blower
Exh Conv
Electric Heater Actual Heater
Voltage
Motor FLA Motor Outlet
Model No.
KW Amps
RLA
LRA
FLA
3
5
FLA FLA
ea.
ea.
ea.
HP
HP
None
--2TP04521825
13.5
37.5
208
20.0 146.0
1.5
10.9 16.1
5.5
0.0
2TP04522425
18
50.0
2TP04523625
25.5
70.8
2TP04525425
40.6 112.7
None
--2TP04521825
18
43.3
230
20.0 146.0
1.5
10.9 16.1
5.5
0.0
2TP04522425
24
57.7
2TP04523625
34
81.8
2TP04525425
54
129.9
None
--2TP04521846
18
22.6
460
8.4
73.0
0.8
5.3
8.1
2.2
0.0
2TP04522446
24
30.1
2TP04523646
34
42.7
2TP04525446
54
67.8
None
--2TP04521858
18
18.1
575
7.1
60.0
0.6
4.1
6.0
1.8
0.0
2TP04522458
24
24.1
2TP04523658
34
34.1
2TP04525458
54
54.2
*
Maximum HACR breaker of the same AMP size is applicable.
Compressors
OD Fan
Motors
Min. Circuit
Ampacity
(Amps)
3
HP
61.9
61.9
76.1
102.1
154.5
61.9
67.8
85.8
115.9
143.5
27.4
33.7
42.7
57.7
71.6
22.5
26.8
34
46
57.1
5
HP
67.1
67.1
82.6
108.6
161.0
67.1
74.3
92.3
122.4
150.0
30.2
37.2
46.2
61.2
75.1
24.4
29.2
36.4
48.4
59.5
MCA
w/Power
Exhaust
(Amps)
3
5
HP
HP
67.4 72.6
67.4 73.8
83.0 89.5
109.0 115.5
161.4 167.9
67.4 72.6
74.6 81.1
92.7 99.2
122.7 129.2
150.4 156.9
29.6 32.4
36.4 39.9
45.5
49
60.5
64
74.3 77.8
24.3 26.2
29
31.4
36.2 38.6
48.3 50.6
59.3 61.7
Max
Max Fuse Size
Fuse*
w/Power
Size
Exhaust
(Amps)
(Amps)
3
5
3
5
HP HP
HP
HP
80 80
80
90
80 80
80
90
80 90
90
90
110 110 110
125
175 175 175
175
80 80
80
90
80 80
80
90
90 100 100
100
125 125 125
150
175 175 175
175
35 35
35
40
35 40
40
40
45 50
50
50
60 70
70
70
80 90
80
90
25 30
30
30
30 30
30
35
35 40
40
40
50 50
50
60
70 70
70
70
MCA
w/Power
Exhaust
(Amps)
3
5
HP
HP
77.4 82.6
79.8 86.3
95.5 102.0
121.5 128.0
173.9 180.4
77.4 82.6
87.1 93.6
105.2 111.7
135.2 141.7
162.9 169.4
34.6 37.4
42.7 46.2
51.7 55.2
66.7 70.2
80.6 84.1
28.3 30.2
34
36.4
41.2 43.6
53.3 55.6
64.3 66.7
Max
Max Fuse Size
Fuse*
w/Power
Size
Exhaust
(Amps)
(Amps)
3
5
3
5
HP HP
HP
HP
90 90
90
100
90 90
90
100
90 100 100
110
125 125 125
150
175 175 175
200
90 90
90
100
90 90
90
100
100 110 110
125
150 150 150
150
175 175 175
175
40 40
40
45
40 45
45
50
50 60
60
60
70 70
70
80
90 90
90
90
30 35
35
35
35 35
35
40
40 45
45
45
60 60
60
60
70 70
70
70
TABLE 13: ELECTRICAL DATA - DR150 W/PWRD CONVENIENCE OUTLET
Supply
Pwr
Pwr
Blower
Exh Conv
Electric Heater Actual Heater
Voltage
Motor FLA Motor Outlet
Model No.
KW Amps
RLA
LRA
FLA
3
5
FLA FLA
ea.
ea.
ea.
HP
HP
None
--2TP04521825
13.5
37.5
208
20.0 146.0
1.5
10.9 16.1
5.5
10.0
2TP04522425
18
50.0
2TP04523625
25.5
70.8
2TP04525425
40.6 112.7
None
--2TP04521825
18
43.3
230
20.0 146.0
1.5
10.9 16.1
5.5
10.0
2TP04522425
24
57.7
2TP04523625
34
81.8
2TP04525425
54
129.9
None
--2TP04521846
18
22.6
460
8.4
73.0
0.8
5.3
8.1
2.2
5.0
2TP04522446
24
30.1
2TP04523646
34
42.7
2TP04525446
54
67.8
None
--2TP04521858
18
18.1
575
7.1
60.0
0.6
4.1
6.0
1.8
4.0
2TP04522458
24
24.1
2TP04523658
34
34.1
2TP04525458
54
54.2
*
Maximum HACR breaker of the same AMP size is applicable.
Compressors
OD Fan
Motors
Unitary Products Group
Min. Circuit
Ampacity
(Amps)
3
HP
71.9
73.0
88.6
114.6
167.0
71.9
80.3
98.3
128.4
156.0
32.4
39.9
49
64
77.8
26.5
31.8
39
51
62.1
5
HP
77.1
79.5
95.1
121.1
173.5
77.1
86.8
104.8
134.9
162.5
35.2
43.4
52.5
67.5
81.3
28.4
34.2
41.4
53.4
64.5
27
035-19763-000-A-1103
TABLE 14: PHYSICAL DATA
Models
Component
Evaporator
Blower
Evaporator Coil
Reheat Coil
Condenser Fan
Condenser Coil
Refrigerant
Charge
Compressors
Air Filters
Blower, Centrifugal (Dia. X Wd. In.)
Motor, Standard (HP)
Motor, Optional (HP)
Rows
Fins per Inch
Height (in.)
Face Area (ft.2)
Rows
Fins per Inch
Height (in.)
Face Area (ft.2)
Quantity
Propeller Dia. (in., each)
Motor (HP, each)
CFM, Nominal (each)
Number of Coils
Rows (each)
Fins per Inch
Height (in., each)
Face Area (ft.2 each)
System 1 (lb./oz.)
System 2 (lb./oz.)
Quantity
Type
Size (Wd. X Ht. X Thickness in.)
Quantity
OPTIONAL ELECTRIC HEAT
90
120
150
15 x 15
1-1/2
2
3
15
32
10.6
2
13
28
7.8
2
24
1/3
3400
2
1
20
44
14.5
8/0
6/6
2
Recip.
25 x 20 x 2
4
15 x 15
2
3
4
15
40
13.2
2
13
36
10
2
24
3/4
4400
2
2
20
44
14.5
12/12
10/2
2
Recip.
25 x 20 x 2
4
15 x 15
3
5
4
15
40
13.2
2
13
36
10
4
24
1/3
3500
4
2
15
36
11.9
22/8
21/4
2
Scroll
25 x 20 x 2
4
TABLE 15: MINIMUM SUPPLY AIR CFM
The factory-installed heaters are wired for single point power
supply. Power supply need only be brought into the single
point terminal block.
Heater
9
2250
N/A
N/A
These CSA approved heaters are located within the central
compartment of the unit with the heater elements extending
in to the supply air chamber.
18
2250
3000
3750
2250
3000
3750
2250
3000
3750
54
N/A
3000
3750
9
2250
N/A
N/A
18
2250
3000
3750
Fuses are supplied, where required, by the factory. Some kW
sizes require fuses and others do not. refer to Table 15 for
minimum CFM limitations and to Tables 8 through 13 for electrical data.
kW
24
36
24
Voltage
208/
230
480
120
150
Minimum Supply Air CFM
2250
3000
3750
36
2250
3000
3750
54
N/A
3000
3750
9
2250
N/A
N/A
18
2250
3000
3750
24
28
Unit
090
600
2250
3000
3750
36
2250
3000
3750
54
N/A
3000
3750
Unitary Products Group
035-19763-000-A-1103
OPTIONAL GAS HEAT
These gas-fired heaters have aluminized-steel or optional
stainless steel, tubular heat exchangers with spark ignition.
OPTIONAL
COIL
GUARD
SHOWN
TABLE 16: GAS APPLICATION DATA
Unit
090
120
150
Opt.
Input (MBH)
Output (MBH)
Temp Rise
(°F)
10
120
96
15-45
15
180
144
30-60
15
180
144
20-50
20
240
192
30-60
15
180
144
10-40
20
240
192
20-50
GAS PIPING
Proper sizing of gas piping depends on the cubic feet per
hour of gas flow required, specific gravity of the gas and the
length of run. "National Fuel Gas Code" Z223.1 (in U.S.A.) or
the current Gas Installation Codes CSA-B149.1 (in Canada)
should be followed in all cases unless superseded by local
codes or gas utility requirements. Refer to the Pipe Sizing
Table 17. The heating value of the gas may differ with locality.
The value should be checked with the local gas utility.
NOTE: There may be a local gas utility requirement specifying a minimum diameter for gas piping. All units
require a one-inch pipe connection at the entrance
fitting.
O P
C O
G U
S H
T IO N A L
IL
A R D
O W N
FIGURE 27 - BOTTOM ENTRY GAS PIPING
TABLE 17: GAS PIPE SIZING - CAPACITY OF PIPE
Nominal Iron Pipe Size
Length of
Pipe (ft.)
3/4 in.
1 in.
1-1/4 in.
10
278
520
1050
20
190
350
730
30
152
285
590
40
130
245
500
50
115
215
440
60
105
195
400
70
96
180
370
80
90
170
350
90
84
160
320
100
79
150
305
NOTE: Maximum capacity of pipe in cubic feet of gas per
hour based upon a pressure drop of 0.3 inch W.C.
and 0.6 specific gravity gas.
FIGURE 26 - SIDE ENTRY GAS PIPING
Unitary Products Group
NOTE: There may be a local gas utility requirement specifying a minimum diameter for gas piping. All units
require a 3/4 inch pipe connection at the entrance
fitting. Line should not be sized smaller than the
entrance fitting size.
29
035-19763-000-A-1103
GAS CONNECTION
The gas supply line can be routed within the space and roof
curb, exiting through the unit’s basepan. Refer to Figure 14
for the gas piping inlet location. Typical supply piping
arrangements are shown in Figures 26 and 27. All pipe nipples, fittings, and the gas cock are field supplied or may be
purchased in UPG accessory kit #1GP0404.
Gas piping recommendations:
1.
A drip leg and a ground joint union must be installed in
the gas piping.
2.
Where required by local codes, a manual shut-off valve
must be installed outside of the unit.
3.
Use wrought iron or steel pipe for all gas lines. Pipe dope
should be applied sparingly to male threads only.
Natural gas may contain some propane. Propane is
an excellent solvent and will quickly dissolve white
lead and most standard commercial compounds. A
special pipe dope must be used when assembling
wrought iron or steel pipe. Shellac based compounds such as Gaskolac or Stalastic, and compounds such as Rectorseal #5, Clydes’s or John
Crane may be used.
4.
All piping should be cleaned of dirt and scale by hammering on the outside of the pipe and blowing out loose
particles. Before initial start-up, be sure that all gas lines
external to the unit have been purged of air.
5.
The gas supply should be a separate line and installed in
accordance with all safety codes as prescribed under
“Limitations”.
6.
A 1/8-inch NPT plugged tapping, accessible for test gage
connection, must be installed immediately upstream of
the gas supply connection to the unit.
7.
30
After the gas connections have been completed, open
the main shut-off valve admitting normal gas pressure to
the mains. Check all joints for leaks with soap solution or
other material suitable for the purpose. NEVER USE A
FLAME.
FIRE OR EXPLOSION HAZARD
Failure to follow the safety warning exactly could
result in serious injury, death or property damage.
Never test for gas leaks with an open flame. use a
commercially available soap solution made specifically for the detection of leaks to check all connections. A fire or explosion may result causing
property damage, personal injury or loss of life.
The furnace and its individual shut-off valve must be
disconnected from the gas supply piping system
during any pressure testing at pressures in excess
of 1/2 PSIG.
Pressures greater than 1/2 PSIG will cause gas
valve damage resulting in a hazardous condition. If it
is subjected to a pressure greater than 1/2 PSIG, the
gas valve must be replaced.
The furnace must be isolated from the gas supply
piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less
than 1/2 PSIG.
Threaded joints should be coated with a sealing
compound that is resistant to the action of liquefied
petroleum gases. Do not use Teflon tape.
LP UNITS, TANKS AND PIPING
All gas heat units are shipped from the factory equipped for
natural gas use only. The unit may be converted in the field
for use with LP gas with accessory kit model number
1NP0441.
All LP gas equipment must conform to the safety standards of
the National Fire Protection Association.
Unitary Products Group
035-19763-000-A-1103
For satisfactory operation, LP gas pressure must be 10.5
inch W.C. at the unit under full load. Maintaining proper gas
pressure depends on three main factors:
OPTIONS/ACCESSORIES
1.
The vaporization rate which depends on the temperature
of the liquid and the “wetted surface” area of the container(s).
2.
The proper pressure regulation. (Two-stage regulation is
recommended).
Electric heaters are available as factory-installed options or
field-installed accessories. Refer to electric heat instructions
for installation. These heaters mount in the heat compartment
with the heating elements extending into the supply air chamber. All electric heaters are fused and intended for use with
single point power supply.
3.
The pressure drop in the lines between regulators and
between the second stage regulator and the appliance.
Pipe size required will depend on the length of the pipe
run and the total load of all appliances.
Complete information regarding tank sizing for vaporization,
recommended regulator settings, and pipe sizing is available
from most regulator manufacturers and LP gas suppliers.
LP gas is an excellent solvent and will quickly dissolve white
lead and most standard commercial compounds. A special
pipe dope must be used when assembling wrought iron or
steel pipe for LP. Shellac base compounds such as Gaskolac
or Stalastic, and compounds such as Rectorseal #5, Clyde’s,
or John Crane may be used.
Check all connections for leaks when piping is completed
using a soap solution. NEVER USE A FLAME.
ELECTRIC HEAT
MOTORIZED OUTDOOR DAMPER
The Motorized Outdoor Damper can be a factory installed
option or a field installed accessory. If factory installed, refer
to the instructions included with the outdoor air hood to complete the assembly. Field installed Motorized Outdoor
Damper accessories include complete instructions for installation.
ECONOMIZER
The Economizer can be a factory installed option or a field
installed accessory. If factory installed, refer to the instructions included with the outdoor air hood to complete the
assembly. Field installed Economizer accessories include
complete instructions for installation.
There are two Economizer options:
1.
Down Flow application with barometric relief hood standard.
2.
Horizontal Flow application that requires the purchase of
a barometric relief hood.
FIRE OR EXPLOSION HAZARD
Failure to follow the safety warning exactly could
result in serious injury, death or property damage.
POWER EXHAUST
Never test for gas leaks with an open flame. use a
commercially available soap solution made specifically for the detection of leaks to check all connections. A fire or explosion may result causing property
damage, personal injury or loss of life.
The Power Exhaust can be a factory installed option or a field
installed accessory. If factory installed, refer to the instructions included with the outdoor air hood to complete the
assembly. Field installed Power Exhaust accessories include
complete instructions for installation.
VENT AND COMBUSTION AIR
Venting slots in the heating compartment access panel
remove the need for a combustion air hood. The gas heat
flue exhaust is routed through factory installed exhaust piping
with screen. If necessary, a flue exhaust extension may be
installed at the point of installation.
Unitary Products Group
The Power Exhaust factory installed option is for Down Flow
application only.
There are two field installed Power Exhaust accessories:
1.
Down Flow application.
2.
Horizontal Flow application that requires the purchase of
a barometric relief hood.
31
035-19763-000-A-1103
RAIN HOOD
All of the hood components, including the filters, the gasketing and the hardware for assembling, are packaged and
located between the condenser coil section and the main unit
cabinet, if the unit has factory installed options. If field
installed accessories are being installed all parts necessary
for the installation comes in the accessory.
ECONOMIZER AND POWER EXHAUST SET POINT
ADJUSTMENTS AND INFORMATION
•
For a single enthalpy operation carefully turn the set
point adjusting screw (found on the damper control module) to the "A", "B", "C" or "D" setting corresponding to
the lettered curve of the Enthalpy Set Point Adjustment
Figure 28.
•
For a dual enthalpy operation, carefully turn the set point
adjusting screw fully clockwise past the "D" setting.
POWER EXHAUST DAMPER SET POINT (WITH OR WITHOUT POWER EXHAUST)
•
With no power exhaust option, adjust the Exhaust Air
Adjustment Screw fully clockwise. This will allow 2nd
stage cooling to operate.
•
With power exhaust option, each building pressurization
requirement will be different. The point at which the
power exhaust comes on is determined by the economizer damper position (Percent Open). The Exhaust Air
Adjustment Screw should be set at the Percent Open of
the economizer damper at which the power exhaust is
needed. It can be set from 0 to 100% damper open.
Remove the top rear access panel from the unit. Locate the
economizer control module, where the following adjustments
will be made.
Extreme care must be exercised in turning all set
point, maximum and minimum damper positioning
adjustment screws to prevent twisting them off.
INDOOR AIR QUALITY AQ
MINIMUM POSITION ADJUSTMENT
•
Check that the damper blades move smoothly without
binding; carefully turn the Minimum Position Adjust
screw (found on the damper control module) fully clockwise and then set the thermostat indoor fan switch to the
ON position and then OFF or energize and de-energize
terminals “R” to “G”.
•
With the thermostat set to the indoor fan ON position or
terminals “R” to “G” energized, turn the Minimum Position Adjusting screw (located on the damper control
module) counterclockwise until the desired minimum
damper position has been attained.
ENTHALPY SET POINT ADJUSTMENT
The enthalpy set point may now be set by selecting the
desired set point shown in the Enthalpy Set Point Adjustment
Figure 28. Adjust as follows:
Indoor Air Quality (indoor sensor input): Terminal AQ accepts
a +2 to +10 Vdc signal with respect to the (AQ1) terminal.
When the signal is below it's set point, the actuator is allowed
to modulate normally in accordance with the enthalpy and
mixed air sensor inputs. When the AQ signal exceeds it's set
point setting and there is no call for free cooling, the actuator
is proportionately modulated from the 2 to 10 Vdc signal, with
2 Vdc corresponding to full closed and 10 Vdc corresponding
to full open. When there is no call for free cooling, the damper
position is limited by the IAQ Max damper position setting.
When the signal exceeds it's set point (Demand Control Ventilation Set Point) setting and there is a call for free cooling,
the actuator modulates from the minimum position to the full
open position based on the highest call from either the mixed
air sensor input or the AQ voltage input.
•
Optional CO2 Space Sensor Kit Part # 2AQ04700324
•
Optional CO2 Sensor Kit Part # 2AQ04700424
Replace the top rear access panel on the unit.
32
Unitary Products Group
035-19763-000-A-1103
CONTROL
CURVE
CONTROL POINT
APPROX. 0F (0C)
AT 50% RH
A
73 (23)
B
C
70 (21)
67 (19)
D
63 (17)
85 90 95 100 105 110
(29) (32) (35) (38) (41) (43)
80
(27)
75
(24)
70
(21)
65
(18)
60
(16)
55
(13)
50
(10)
45
(7)
35
(2)
A
B
C
D
40
(4)
B A
D C
35
(2)
40 45 50 55 60 65 70 75 80 85 90 95 100 105 110
(4) (7) (10) (13) (16) (18) (21) (24) (27) (29) (32) (35) (38) (41) (43)
APPROXIMATE DRY BULB TEMPERATURE - 0F (0C)
FIGURE 28 - ENTHALPY SET POINT CHART
Exhaust Air
Adjustment
Screw
Exhaust Air LED
Damper Min.
Position
Screw
Indoor Air Quality
Max. Adjustment
Screw
N1
N
EXH
Set
TR
P1
P
EXH
24
Vac
HOT
T1
T
Min
Pos
IAQ
Max
Indoor Air Quality
LED
AQ1
AQ
IAQ
SO
IAQ
Min
TR1
24
Vac
COM
+
1
2
5
Indoor Air Quality
Min. Adjustment
Screw
Free Cooling LED
SO+
3
4
EF
EF1
Free
Cool
SR+
SR
B
A
C
D
Economizer Enthalpy
Set Point Adjustment
Screw
FIGURE 29 - HONEYWELL ECONOMIZER CONTROL W7212
Unitary Products Group
33
035-19763-000-A-1103
PHASING
A
Predator MagnaDRY™ DR units are properly phased from
the factory. If the unit does not start up, the electrical connection to the unit may be misphased. If unit is equipped with a
Phase Monitor check the phase monitor for a Red LED, indicating a misphase. Change the phasing of the Field line
connection at the Factory or Field Supplied Disconnect
to obtain a Green LED on the Phase Monitor. (Scroll compressors operate in only one direction. If the scroll is drawing
low amperage, has similar suction and discharge pressures,
or producing a high noise level, the scroll is misphased.)
A
C*
* NEVER LOOSEN
A
B
SPAN LENGTH
DEFL. FORCE
Scroll compressors require proper rotation to operate correctly. Units are properly phased at the factory. Do not change the internal wiring to make the
blower condenser fans, or compressor rotate correctly.
BLOWER ROTATION
Check for proper supply air blower rotation. If the blower is
rotating backwards, the line voltage at the unit point of power
connection is misphased (See ‘PHASING’).
FIGURE 30 - BELT ADJUSTMENT
TABLE 18: SUPPLY AIR LIMITATIONS
Unit
Minimum
Maximum
090
2250
3750
120
3000
5000
150
3750
6250
BELT TENSION
The tension on the belt should be adjusted as shown in Figure 30.
Procedure for adjusting belt tension:
1.
2.
3.
4.
Loosen six nuts (top and bottom) A.
Adjust by turning (B).
Never loosen nuts (C).
Use belt tension checker to apply a perpendicular
force to one belt at the midpoint of the span as
shown. Deflection distance of 4mm (5/32”) is
obtained.
To determine the deflection distance from normal
position, use a straight edge from sheave to sheave
as reference line. The recommended deflection
force is as follows:
Tension new belts at the max. deflection force recommended for the belt section. Check the belt tension at least two times during the first 24 hours of
operation. Any retensioning should fall between the
min. and max. deflection force values.
5. After adjusting retighten nuts (A).
34
Unitary Products Group
035-19763-000-A-1103
TABLE 19: BLOWER PERFORMANCE DR090 SIDE FLOW
DR090 Standard Drive Assembly (Side Flow)
ESP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
---- ------------- ---------3885 848 1585 1.70
3647 849 1517 1.63
3439 850 1444 1.55
3235 852 1363 1.46
3012 853 1276 1.37
2748 856 1182 1.27
2417 859 1081 1.16
0 Turns Open
------3629
3391
3182
2979
2756
2492
----
------------809 1395
810 1328
811 1254
813 1174
815 1087
817 993
------1 Turn Open
------1.50
1.42
1.35
1.26
1.17
1.06
----
---- ---------3609 775 1283 1.38
3319 776 1222 1.31
3081 777 1155 1.24
2872 779 1081 1.16
2669 780 1000 1.07
2446 782 913 0.98
---- ------------- ---------2 Turns Open
---- ---------3350 748 1125 1.21
3098 750 1064 1.14
2846 751 997 1.07
2586 752 923 0.99
2312 753 843 0.90
2019 755 756 0.81
---- ------------- ---------3 Turns Open
3342 725 1038 1.11
3085 727 984 1.06
2833 729 923 0.99
2580 730 856 0.92
2320 731 782 0.84
2047 733 701 0.75
---- ------------- ------------- ---------4 Turns Open
3048 711 912 0.98
2791 713 858 0.92
2539 714 797 0.86
2286 715 730 0.78
2026 717 656 0.70
---- ------------- ------------- ------------- ---------5 Turns Open
DR090 Optional Drive Assembly (Side Flow)
ESP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP
0.3 ---- ---------0.4 ---- ---------0.5 ---- ---------0.6 ---- ---------0.7 ---- ---------0.8 ---- ---------0.9 ---- ---------1
---- ---------1.1 ---- ---------1.2 ---- ---------1.3 3822 1043 2199 2.36
1.4 3611 1047 2067 2.22
0 Turns Open
---------------------4115
3945
3766
3573
3362
------------------------------------------997 2176
1000 2061
1004 1940
1007 1814
1011 1682
1 Turn Open
---------------------2.33
2.21
2.08
1.95
1.80
---- ------------- ------------- ------------- ---------4286 951 2134 2.29
4123 954 2036 2.18
3962 957 1932 2.07
3798 960 1822 1.96
3629 963 1707 1.83
3450 967 1587 1.70
3257 970 1460 1.57
---- ---------2 Turns Open
---- ---------4572 907 2074 2.23
4356 909 1992 2.14
4149 910 1905 2.04
3945 913 1812 1.94
3740 915 1713 1.84
3529 918 1609 1.73
3307 921 1500 1.61
3070 925 1384 1.49
2812 928 1264 1.36
---- ------------- ---------3 Turns Open
1 Turn
2 Turns
3500
4500
Volumetric Flow Rate (cfm)
Volumetric Flow Rate (cfm)
4750
0 Turns
3750
3 Turns
3250
4062 825 1599 1.72
3834 826 1522 1.63
3618 827 1440 1.54
3411 829 1353 1.45
3207 831 1260 1.35
3002 834 1161 1.25
2791 837 1057 1.13
---- ------------- ------------- ------------- ------------- ---------5 Turns Open
DR 090 Optional Drive Assembly (Side Flow)
DR 090 Standard Drive Assembly (Side Flow)
4000
4437 866 1859 1.99
4209 867 1783 1.91
3993 869 1701 1.82
3786 871 1613 1.73
3582 873 1520 1.63
3377 875 1422 1.53
3166 878 1318 1.41
2944 881 1208 1.30
2706 885 1093 1.17
---- ------------- ------------- ---------4 Turns Open
4 Turns
3000
5 Turns
2750
2500
2250
3 Turns
4 Turns
4250
5 Turns
2 Turns
1 Turn
4000
0 Turns
3750
3500
3250
3000
2750
2000
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
External Static Pressure (iwg)
Unitary Products Group
1.0
1.1
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5
External Static Pressure (iwg)
35
035-19763-000-A-1103
TABLE 20: BLOWER PERFORMANCE DR090 SIDE FLOW ECONOMIZER
DR090 Standard Drive Assembly (Side Flow) (100% Return Economizer)
ESP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
3886
3709
3517
3310
3088
2853
2605
2343
846 1588
847 1530
848 1468
849 1401
851 1329
853 1250
855 1164
858 1070
0 Turns Open
1.70
1.64
1.57
1.50
1.43
1.34
1.25
1.15
3655
3478
3286
3079
2857
2622
2373
2112
807 1408
808 1350
809 1288
810 1221
812 1149
814 1070
816 984
819 890
1 Turn Open
1.51
1.45
1.38
1.31
1.23
1.15
1.06
0.95
3388
3211
3019
2811
2590
2354
2106
774
775
776
777
779
781
783
1242
1184
1122
1055
983
904
818
1.33
1.27
1.20
1.13
1.05
0.97
0.88
3252
3027
2782
2518
2237
1940
2 Turns Open
747
748
749
751
752
754
1090
1032
970
903
831
752
1.17
1.11
1.04
0.97
0.89
0.81
2979
2754
2509
2245
1964
3 Turns Open
726
727
729
730
731
952
894
832
765
693
1.02
0.96
0.89
0.82
0.74
2670
2445
2199
1936
4 Turns Open
712
713
714
715
828
769
707
641
0.89
0.83
0.76
0.69
5 Turns Open
DR090 Optional Drive Assembly (Side Flow) (100% Return Economizer)
ESP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
1.1
1.2
-------------------------------
------------------------------------------------------------0 Turns Open
-------------------------------
------------------4137
3949
3738
3498
------------------------------------998 2202
1000 2100
1003 1993
1005 1882
1 Turn Open
------------------2.36
2.25
2.14
2.02
---------4319
4159
3996
3825
3637
3427
3186
------------------954 2161
955 2068
958 1972
960 1873
962 1770
965 1663
967 1553
2 Turns Open
---------2.32
2.22
2.12
2.01
1.90
1.78
1.67
4651
4434
4232
4040
3852
3660
3459
3242
3002
----
913 2124
912 2037
913 1948
914 1857
916 1764
918 1668
920 1569
923 1466
925 1360
------3 Turns Open
4750
4000
Volumetric Flow Rate (cfm)
Volumetric Flow Rate (cfm)
0 Turns
1 Turn
3500
2 Turns
3250
3 Turns
3000
4 Turns
2750
5 Turns
2500
2250
871 1846
871 1759
871 1670
873 1580
874 1486
876 1391
879 1291
881 1189
------------4 Turns Open
1.98
1.89
1.79
1.69
1.59
1.49
1.39
1.28
-------
3990
3772
3571
3379
3190
2999
2797
----------
828 1595
828 1508
828 1419
829 1328
831 1235
833 1139
835 1040
------------------5 Turns Open
1.71
1.62
1.52
1.42
1.32
1.22
1.12
----------
3 Turns
4500
4250
4000
4 Turns
2 Turns
1 Turn
5 Turns
3750
3500
3250
3000
2750
2000
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
External Static Pressure (iwg)
36
4331
4114
3912
3720
3532
3340
3139
2922
-------
DR 090 Optional Drive Assembly (Side Flow)
(100% Return Economizer)
DR 090 Standard Drive Assembly (Side Flow)
(100% Return Economizer)
3750
2.28
2.18
2.09
1.99
1.89
1.79
1.68
1.57
1.46
----
1
1.1
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3
External Static Pressure (iwg)
Unitary Products Group
035-19763-000-A-1103
TABLE 21: BLOWER PERFORMANCE DR090 DOWN FLOW
DR090 Standard Drive Assembly (Down Flow)
ESP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
---3619
3385
3182
2985
2764
2494
2147
------- ---853 1468 1.57
854 1402 1.50
855 1334 1.43
857 1261 1.35
859 1181 1.27
861 1092 1.17
864 990 1.06
0 Turns Open
---3328
3094
2891
2694
2473
2203
----
------814 1303
815 1237
816 1169
818 1096
820 1016
822 927
------1 Turn Open
---1.40
1.33
1.25
1.18
1.09
0.99
----
---3071
2837
2634
2437
----------
------- ---781 1166 1.25
782 1100 1.18
783 1032 1.11
785 960 1.03
------- ---------- ---------- ---2 Turns Open
---2922
2681
2435
-------------
------- ---752 1058 1.13
753 992 1.06
755 924 0.99
------- ---------- ---------- ---------- ---3 Turns Open
3066 728 1044 1.12
2788 729 978 1.05
2547 730 913 0.98
2301 732 845 0.91
---- ------- ------- ------- ------- ------- ------- ------- ---4 Turns Open
2975 711 993 1.07
2697 711 927 0.99
2455 712 862 0.92
---- ------- ------- ------- ------- ------- ------- ------- ------- ------- ---5 Turns Open
DR090 Optional Drive Assembly (Down Flow)
ESP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
1.1
1.2
---------------3977
3794
3619
3455
3300
------- ---------- ---------- ---------- ---------- ---1023 2189 2.35
1025 2102 2.26
1027 2015 2.16
1029 1926 2.07
1031 1835 1.97
0 Turns Open
---------4086
3885
3692
3509
3335
3170
----
------------------978 2062
979 1973
981 1886
983 1799
985 1712
987 1623
------1 Turn Open
---------2.21
2.12
2.02
1.93
1.84
1.74
----
---- ------- ---4230 936 1987 2.13
4013 937 1893 2.03
3803 938 1801 1.93
3602 940 1712 1.84
3410 942 1625 1.74
3226 944 1538 1.65
3052 946 1451 1.56
---- ------- ------- ------- ---2 Turns Open
---- ------- ---3986 898 1762 1.89
3752 900 1681 1.80
3532 901 1592 1.71
3326 903 1502 1.61
3136 905 1415 1.52
2962 907 1335 1.43
---- ------- ------- ------- ------- ------- ---3 Turns Open
3985 863 1656
3737 864 1586
3503 865 1505
3283 866 1416
3078 868 1326
2887 870 1239
---- ---------- ---------- ---------- ------4 Turns Open
1.8
1.7
1.6
1.5
1.4
1.3
-------------
3738 831 1488
3490 832 1418
3256 833 1337
3035 834 1249
2830 836 1158
---- ---------- ---------- ---------- ---------- ------5 Turns Open
1.6
1.5
1.4
1.3
1.2
----------------
DR 090 Optional Drive Assembly (Down Flow)
DR 090 Standard Drive Assembly (Down Flow)
4500
3750
3500
Volumetric Flow Rate (cfm)
Volumetric Flow Rate (cfm)
0 Turns
1 Turn
3250
4 Turns 2 Turns
3000
3 Turns
5 Turns
2750
2500
2250
2000
2 Turns
4250
1 Turn
4000
3750
3 Turns
0 Turns
4 Turns
5 Turns
3500
3250
3000
2750
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
External Static Pressure (iwg)
Unitary Products Group
0.9
1
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3
External Static Pressure (iwg)
37
035-19763-000-A-1103
TABLE 22: BLOWER PERFORMANCE DR090 DOWN FLOW ECONOMIZER
DR090 Optional Drive Assembly (Down Flow) (100% Return Economizer)
ESP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP
0.2
0.3
0.4
0.5
0.6
0.7
0.8
---3355
3154
2945
2720
2486
2284
------854 1393
855 1324
857 1247
859 1166
861 1089
863 1029
0 Turns Open
---1.49
1.42
1.34
1.25
1.17
1.10
---3132
2924
2719
2505
2288
----
------815 1249
816 1181
818 1106
820 1027
822 954
------1 Turn Open
---1.34
1.27
1.19
1.10
1.02
----
---2903
2692
2487
2277
-------
------781 1120
782 1053
784 978
786 901
------------2 Turns Open
---1.20
1.13
1.05
0.97
-------
---2737
2494
2204
----------
------753 1008
754 940
756 866
------------------3 Turns Open
---1.08
1.01
0.93
----------
2755
2544
2296
-------------
729 970
730 912
732 843
------------------------4 Turns Open
1.04
0.98
0.90
-------------
2557
2347
----------------
712 890
713 831
------------------------------5 Turns Open
0.95
0.89
----------------
DR090 Optional Drive Assembly (Down Flow) (100% Return Economizer)
ESP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
1.1
1.2
---------------3872
3698
3530
3368
3214
------------------------------1025 2139
1027 2055
1028 1967
1030 1876
1032 1780
0 Turns Open
---------------2.30
2.20
2.11
2.01
1.91
------4192
4007
3823
3643
3466
3295
3130
----
------------977 2109
978 2028
980 1946
982 1863
984 1778
986 1691
988 1601
------1 Turn Open
------2.26
2.18
2.09
2.00
1.91
1.81
1.72
----
---4134
3946
3759
3574
3392
3214
3041
-------
------936 1945
937 1864
938 1782
940 1700
942 1617
944 1532
946 1445
------------2 Turns Open
---2.09
2.00
1.91
1.82
1.73
1.64
1.55
-------
4096
3891
3690
3495
3306
3127
2957
----------
898 1795
899 1731
900 1657
901 1577
903 1493
905 1410
907 1333
------------------3 Turns Open
DR 090 Standard Drive Assembly (Down Flow)
(100% Return Economizer)
863 1613
864 1548
865 1473
867 1392
868 1309
870 1227
------------------------4 Turns Open
1.73
1.66
1.58
1.49
1.40
1.32
-------------
3523
3322
3125
2934
2750
----------------
832 1429
832 1361
834 1286
835 1205
837 1122
------------------------------5 Turns Open
1.53
1.46
1.38
1.29
1.20
----------------
4500
0 Turns
Volumetric Flow Rate (cfm)
Volumetric Flow Rate (cfm)
3825
3621
3421
3227
3040
2861
-------------
DR 090 Optional Drive Assembly (Down Flow)
(100% Return Economizer)
3500
3250
1 Turn
3000
2 Turns
3 Turns
4 Turns
2750
5 Turns
2500
2250
4250
1 Turn
3 Turns 2 Turns
4000
4 Turns
0 Turns
3750
5 Turns
3500
3250
3000
2750
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
External Static Pressure (iwg)
38
1.93
1.86
1.78
1.69
1.60
1.51
1.43
----------
0.8
0.9
0.2 0.3 0.4
0.5 0.6 0.7 0.8 0.9 1.0
1.1 1.2 1.3
External Static Pressure (iwg)
Unitary Products Group
035-19763-000-A-1103
TABLE 23: BLOWER PERFORMANCE DR120 SIDE FLOW
DR120 Standard Drive Assembly (Side Flow)
ESP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
1.1
1.2
---------4480
4291
4104
3910
3705
3482
3233
---------937
938
940
941
943
945
948
---------2201
2115
2023
1926
1824
1717
1607
---- ------- 4507
---- 4298
2.36 4102
2.27 3914
2.17 3726
2.07 3533
1.96 3327
1.84 3104
1.72 ----
0 Turns Open
---896
897
898
899
901
902
904
906
----
---2044
1969
1888
1801
1709
1612
1510
1404
----
---- 4396
2.19 4167
2.11 3957
2.03 3762
1.93 3573
1.83 3386
1.73 3192
1.62 2987
1.51 ------- ----
1 Turns Open
856
857
858
859
860
862
863
865
-------
1837
1768
1693
1612
1526
1434
1337
1235
-------
1.97 4093
1.90 3864
1.82 3655
1.73 3459
1.64 3271
1.54 3083
1.43 2890
1.32 ------- ------- ----
2 Turns Open
817
818
819
820
822
823
825
----------
1600
1531
1456
1375
1289
1197
1100
----------
1.72 3828
1.64 3599
1.56 3390
1.48 3194
1.38 3006
1.28 2818
1.18 ------- ------- ------- ----
3 Turns Open
779
780
781
782
783
785
-------------
1401
1332
1257
1176
1090
998
-------------
4 Turns Open
1.50 3601
1.43 3372
1.35 3163
1.26 2967
1.17 ---1.07 ------- ------- ------- ------- ----
740
741
742
744
-------------------
1240
1171
1096
1015
-------------------
1.33
1.26
1.18
1.09
-------------------
5 Turns Open
DR120 Optional Drive Assembly (Side Flow)
ESP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP
0.5
0.6
0.7
0.8
0.9
1
1.1
1.2
1.3
1.4
1.5
1.6
---- ------- ------- ------- ------- ---5029 1087
4862 1089
4697 1092
4535 1094
4379 1096
4230 1098
4090 1099
---------------3317
3191
3066
2947
2835
2734
2646
---- ---- ------- ---- ------- 5167 1041
---- 5005 1042
---- 4840 1044
3.56 4673 1046
3.42 4506 1049
3.29 4341 1051
3.16 4179 1054
3.04 4023 1056
2.93 3874 1057
2.84 ---- ----
0 Turns Open
------3204
3090
2969
2843
2717
2592
2473
2361
2260
----
---- ---- ------- 4976 997
3.44 4820 998
3.31 4658 1000
3.18 4493 1002
3.05 4325 1004
2.91 4159 1006
2.78 3993 1009
2.65 3832 1011
2.53 3676 1013
2.42 ---- ------- ---- ----
1 Turns Open
---2866
2762
2648
2527
2402
2275
2151
2031
1919
-------
---- ---3.07 4747
2.96 4522
2.84 4307
2.71 4100
2.58 3898
2.44 3697
2.31 3494
2.18 3285
2.06 ------- ------- ----
2 Turns Open
---953
954
956
958
960
962
965
967
----------
5250
2 Turns
4250
3 Turns
4000
4 Turns
3750
5 Turns
3500
3250
3000
Volumetric Flow Rate (cfm)
Volumetric Flow Rate (cfm)
4500
907
907
908
910
912
914
916
919
-------------
2170
2079
1976
1862
1741
1615
1489
1364
-------------
4 Turns Open
2.33 4095
2.23 3856
2.12 3630
2.00 3416
1.87 3209
1.73 3007
1.60 2805
1.46 ------- ------- ------- ------- ----
859
860
860
862
864
866
869
----------------
1825
1735
1631
1517
1396
1271
1144
----------------
1.96
1.86
1.75
1.63
1.50
1.36
1.23
----------------
5 Turns Open
DR120 Optional Drive Assembly (Side Flow)
4750
0 Turns
---- 4539
2.64 4299
2.52 4074
2.40 3859
2.27 3652
2.14 3450
2.00 3249
1.87 3046
1.74 ------- ------- ------- ----
3 Turns Open
DR120 Standard Drive Assembly (Side Flow)
1 Turn
---2456
2353
2239
2118
1992
1866
1741
1622
----------
5000
4750
4500
4250
1 Turn
2 Turns
0 Turns
3 Turns
4 Turns
5 Turns
4000
3750
3500
3250
3000
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2
0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6
External Static Pressure (iwg)
External Static Pressure (iwg)
Unitary Products Group
39
035-19763-000-A-1103
TABLE 24: BLOWER PERFORMANCE DR120 SIDE FLOW ECONOMIZER
DR120 Standard Drive Assembly (Side Flow) (100% Return Economizer)
ESP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
1.1
------4309
4134
3961
3784
3594
3381
3137
------939
940
941
942
944
946
948
------2099
2024
1944
1859
1769
1670
1564
---- ------- 4214
2.25 4026
2.17 3851
2.09 3678
1.99 3501
1.90 3311
1.79 3098
1.68 ----
0 Turns Open
---899
900
901
902
904
905
907
----
---1948
1875
1800
1720
1636
1545
1447
----
---- 4152
2.09 3944
2.01 3756
1.93 3581
1.85 3409
1.75 3231
1.66 3041
1.55 ------- ----
1 Turns Open
858
859
860
861
863
864
866
-------
1764
1693
1620
1545
1465
1381
1290
-------
1.89 3880
1.82 3686
1.74 3502
1.66 3319
1.57 3124
1.48 2909
1.38 ------- ------- ----
2 Turns Open
820
821
822
823
824
825
----------
1530
1460
1388
1314
1239
1163
----------
1.64 3599
1.57 3404
1.49 3221
1.41 3037
1.33 ---1.25 ------- ------- ------- ----
3 Turns Open
783
784
785
786
----------------
1341
1271
1198
1125
----------------
4 Turns Open
1.44 3330
1.36 3136
1.29 2952
1.21 ------- ------- ------- ------- ------- ----
746 1137 1.22
747 1067 1.14
748 995 1.07
---- ---- ------- ---- ------- ---- ------- ---- ------- ---- ------- ---- ----
5 Turns Open
DR120 Optional Drive Assembly (Side Flow) (100% Return Economizer)
ESP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP
0.4
0.5
0.6
0.7
0.8
0.9
1.0
1.1
1.2
1.3
1.4
1.5
1.6
---- ------- ------- ------- ---4876 1086
4741 1088
4612 1090
4486 1092
4363 1094
4240 1096
4116 1098
3990 1101
3859 1103
------------3219
3126
3037
2952
2868
2784
2700
2613
2522
---- ---- ------- ---- ------- 4863 1041
---- 4714 1042
3.45 4572 1044
3.35 4437 1046
3.26 4308 1049
3.17 4182 1051
3.08 4059 1053
2.99 3936 1055
2.90 3812 1057
2.80 3686 1060
2.71 ---- ----
0 Turns Open
------3044
2939
2840
2748
2659
2574
2490
2406
2321
2234
----
---- ---- ------- 4693 996
3.27 4533 998
3.15 4383 1000
3.05 4242 1002
2.95 4107 1004
2.85 3978 1006
2.76 3852 1008
2.67 3729 1010
2.58 3606 1012
2.49 3482 1015
2.40 ---- ------- ---- ----
---2736
2622
2517
2419
2326
2237
2152
2068
1984
1900
-------
---- ---2.94 4471
2.81 4265
2.70 4090
2.59 3930
2.50 3770
2.40 3597
2.31 3396
2.22 3152
2.13 2850
2.04 ------- ------- ----
2 Turns Open
1 Turns Open
---952
953
955
957
959
961
963
966
968
----------
5000
4250
0 Turns
Volumetric Flow Rate (cfm)
1 Turn
2 Turns
4000
3 Turns
3750
904
905
907
909
911
913
915
917
920
-------------
2121
2012
1918
1834
1754
1674
1587
1489
1375
-------------
4 Turns Open
2.27 4026
2.16 3775
2.06 3569
1.97 3394
1.88 3234
1.80 3075
1.70 2902
1.60 ---1.47 ------- ------- ------- ------- ----
856
858
860
861
863
865
868
-------------------
1790
1681
1587
1503
1423
1343
1256
-------------------
1.92
1.80
1.70
1.61
1.53
1.44
1.35
-------------------
5 Turns Open
DR120 Optional Drive Assembly (Side Flow)
(100% Return Economizer)
4500
Volumetric Flow Rate (cfm)
---- 4390
2.49 4140
2.39 3934
2.30 3758
2.21 3598
2.13 3439
2.03 3266
1.93 3065
1.80 2821
1.66 ------- ------- ------- ----
3 Turns Open
DR120 Standard Drive Assembly (Side Flow)
(100% Return Economizer)
4 Turns
3500
5 Turns
3250
3000
2750
4750
4500
4250
4000
1 Turn
2 Turns
0 Turns
3 Turns
4 Turns
5 Turns
3750
3500
3250
3000
2750
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
External Static Pressure (iwg)
40
---2320
2226
2142
2062
1981
1895
1797
1682
1546
----------
1
1.1
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6
External Static Pressure (iwg)
Unitary Products Group
035-19763-000-A-1103
TABLE 25: BLOWER PERFORMANCE DR120 DOWN FLOW
DR120 Standard Drive Assembly (Down Flow)
ESP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
4755
4455
4213
4006
3811
3603
3359
3056
914 2162 2.32
915 2034 2.18
917 1935 2.08
918 1851 1.99
920 1767 1.90
922 1669 1.79
924 1543 1.66
926 1375 1.48
0 Turns Open
4436
4136
3894
3687
3492
3284
3040
----
875 1964
877 1836
879 1737
880 1652
882 1568
884 1471
886 1345
------1 Turn Open
2.11
1.97
1.86
1.77
1.68
1.58
1.44
----
4154
3853
3611
3405
3209
3002
-------
838 1739 1.87
839 1611 1.73
841 1512 1.62
842 1428 1.53
844 1344 1.44
846 1246 1.34
------- ---------- ---2 Turns Open
3799
3553
3336
3123
2885
----------
800 1476 1.58
802 1372 1.47
803 1286 1.38
805 1204 1.29
806 1109 1.19
------- ---------- ---------- ---3 Turns Open
3549
3303
3086
2872
-------------
762 1296 1.39
764 1192 1.28
766 1107 1.19
767 1024 1.10
------- ---------- ---------- ---------- ---4 Turns Open
3415
3169
2952
----------------
725 1168 1.25
727 1064 1.14
728 979 1.05
------- ---------- ---------- ---------- ---------- ---5 Turns Open
DR120 Optional Drive Assembly (Down Flow)
ESP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP
0.4
0.5
0.6
0.7
0.8
0.9
1
1.1
1.2
1.3
---------4919
4721
4530
4347
4172
4007
3853
------- ---------- ---------- ---1091 3182 3.41
1092 3073 3.30
1094 2958 3.17
1096 2839 3.05
1099 2717 2.91
1101 2595 2.78
1104 2475 2.65
0 Turns Open
------4773
4569
4371
4180
3997
3822
3658
----
------------1048 2865
1049 2764
1051 2655
1052 2540
1055 2421
1057 2299
1060 2178
------1 Turn Open
------3.07
2.97
2.85
2.72
2.60
2.47
2.34
----
---- ------- ---4635 1003 2569 2.76
4425 1004 2477 2.66
4221 1006 2376 2.55
4023 1007 2267 2.43
3832 1009 2152 2.31
3649 1011 2033 2.18
---- ------- ------- ------- ------- ------- ---2 Turns Open
---- ------- ---4287 957 2367 2.54
4078 959 2274 2.44
3874 960 2180 2.34
3676 962 2085 2.24
3485 964 1990 2.14
---- ------- ------- ------- ------- ------- ------- ------- ---3 Turns Open
DR 120 Standard Drive Assembly (Down Flow)
Volumetric Flow Rate (cfm)
Volumetric Flow Rate (cfm)
5000
0 Turns
4500
1 Turn
4250
2 Turns
4000
3 Turns
3750
4 Turns
3500
3811 860 1669 1.79
3597 861 1575 1.69
3388 862 1481 1.59
3183 864 1387 1.49
---- ------- ------- ------- ------- ------- ------- ------- ------- ------- ------- ------- ---5 Turns Open
DR 120 Optional Drive Assembly (Down Flow)
5000
4750
4156 909 2226 2.39
3942 910 2132 2.29
3732 911 2038 2.19
3528 913 1944 2.09
3330 915 1850 1.98
---- ------- ------- ------- ------- ------- ------- ------- ------- ------- ---4 Turns Open
5 Turns
3250
3000
2750
0 Turns
1 Turn
4750
2 Turns
4500
4250
3 Turns
4 Turns
4000
5 Turns
3750
3500
3250
3000
0.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
External Static Pressure (iwg)
Unitary Products Group
0.8
0.9
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
1.1
1.2
1.3
External Static Pressure (iwg)
41
035-19763-000-A-1103
TABLE 26: BLOWER PERFORMANCE DR120 DOWN FLOW ECONOMIZER
DR120 Standard Drive Assembly (Down Flow) (100% Return Economizer)
ESP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP
0.2
0.3
0.4
0.5
0.6
0.7
4461 915 2037 2.19
4216 917 1936 2.08
3982 919 1840 1.97
3730 921 1730 1.86
3404 924 1567 1.68
2902 928 1288 1.38
0 Turns Open
4050
3820
3593
3337
2988
----
878 1801
879 1707
881 1613
883 1496
886 1317
------1 Turn Open
1.93
1.83
1.73
1.61
1.41
----
3721 840 1557 1.67
3499 842 1466 1.57
3274 844 1372 1.47
3013 846 1251 1.34
---- ------- ------- ------- ---2 Turns Open
3433 802 1324 1.42
3219 804 1241 1.33
2962 806 1140 1.22
---- ------- ------- ------- ------- ------- ---3 Turns Open
3214 765 1157 1.24
2999 766 1073 1.15
2746 768 975 1.05
---- ------- ------- ------- ------- ------- ---4 Turns Open
3148 727 1056 1.13
2930 728 970 1.04
---- ------- ------- ------- ------- ------- ------- ------- ---5 Turns Open
DR120 Optional Drive Assembly (Down Flow) (100% Return Economizer)
ESP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
1.1
---- ------- ------- ------- ---4893 1091 3168 3.40
4726 1092 3076 3.30
4567 1094 2981 3.20
4414 1095 2883 3.09
4264 1097 2782 2.98
4116 1099 2676 2.87
3968 1102 2566 2.75
0 Turns Open
------4599
4431
4270
4115
3963
3813
----
------------1049 2780
1050 2689
1052 2596
1053 2499
1055 2398
1057 2293
------1 Turn Open
------2.98
2.88
2.78
2.68
2.57
2.46
----
---- ------- ---4437 1004 2483 2.66
4258 1005 2395 2.57
4089 1007 2305 2.47
3929 1008 2211 2.37
3774 1010 2115 2.27
3621 1012 2014 2.16
---- ------- ------- ------- ---2 Turns Open
4240 958 2346 2.52
4048 959 2260 2.42
3870 960 2178 2.34
3702 962 2098 2.25
3543 963 2020 2.17
3389 965 1941 2.08
---- ------- ------- ------- ------- ------- ---3 Turns Open
DR 120 Standard Drive Assembly (Down Flow)
(100% Return Economizer)
5000
0 Turns
4250
1 Turn
4000
3750
2 Turns
3500
3 Turns
4 Turns
3250
5 Turns
3000
2750
1.6
1.5
----------------------
0 Turns
4750
1 Turn
4500
4250
2 Turns
3 Turns
4000
4 Turns
3750
3500
5 Turns
3250
3000
0.1
0.2
0.3
0.4
0.5
External Static Pressure (iwg)
42
2.2 3315 863 1448
2.1 3128 864 1362
2 ---- ------2 ---- ---------- ---- ---------- ---- ---------- ---- ---------- ---- ---------- ---- ------5 Turns Open
DR 120 Optional Drive Assembly (Down Flow)
(100% Return Economizer)
Volumetric Flow Rate (cfm)
Volumetric Flow Rate (cfm)
4500
3801 911 2069
3611 912 1983
3435 914 1901
3270 915 1821
---- ---------- ---------- ---------- ---------- ------4 Turns Open
0.6
0.7
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
1.1
External Static Pressure (iwg)
Unitary Products Group
035-19763-000-A-1103
TABLE 27: BLOWER PERFORMANCE DR150 SIDE FLOW
DR150 Standard Drive Assembly (Side Flow)
ESP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP
0.5
0.6
0.7
0.8
0.9
1
1.1
1.2
1.3
1.4
1.5
1.6
---------------5029
4862
4697
4535
4379
4230
4090
---------------1087
1089
1092
1094
1096
1098
1099
---------------3317
3191
3066
2947
2835
2734
2646
---------------3.56
3.42
3.29
3.16
3.04
2.93
2.84
------5167
5005
4840
4673
4506
4341
4179
4023
3874
----
0 Turns Open
------1041
1042
1044
1046
1049
1051
1054
1056
1057
----
------3204
3090
2969
2843
2717
2592
2473
2361
2260
----
------3.44
3.31
3.18
3.05
2.91
2.78
2.65
2.53
2.42
----
---4976
4820
4658
4493
4325
4159
3993
3832
3676
-------
1 Turn Open
---997
998
1000
1002
1004
1006
1009
1011
1013
-------
---2866
2762
2648
2527
2402
2275
2151
2031
1919
-------
---3.07
2.96
2.84
2.71
2.58
2.44
2.31
2.18
2.06
-------
---4747
4522
4307
4100
3898
3697
3494
3285
----------
2 Turns Open
---953
954
956
958
960
962
965
967
----------
---2456
2353
2239
2118
1992
1866
1741
1622
----------
---2.64
2.52
2.40
2.27
2.14
2.00
1.87
1.74
----------
4539
4299
4074
3859
3652
3450
3249
3046
-------------
3 Turns Open
907
907
908
910
912
914
916
919
-------------
2170
2079
1976
1862
1741
1615
1489
1364
-------------
2.33
2.23
2.12
2.00
1.87
1.73
1.60
1.46
-------------
4095
3856
3630
3416
3209
3007
2805
----------------
4 Turns Open
859
860
860
862
864
866
869
----------------
1825
1735
1631
1517
1396
1271
1144
----------------
1.96
1.86
1.75
1.63
1.50
1.36
1.23
----------------
5 Turns Open
DR150 Optional Drive Assembly (Side Flow)
ESP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP
0.5
0.6
0.7
0.8
0.9
1
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
2
2.1
------------5987
5865
5753
5646
5542
5438
5329
5212
5085
4944
4784
4604
4399
------------------------1279 5039
1280 4944
1281 4848
1281 4751
1282 4651
1284 4548
1285 4439
1286 4325
1288 4203
1289 4074
1291 3937
1293 3789
1294 3630
1 Turn Open
------------5.88
5.77
5.66
5.54
5.43
5.31
5.18
5.05
4.90
4.75
4.59
4.42
4.24
---------5812
5677
5555
5443
5336
5232
5128
5019
4902
4775
4633
4474
4294
----
------------------1239 4607
1239 4512
1240 4417
1241 4322
1242 4225
1243 4125
1244 4021
1245 3912
1246 3798
1248 3677
1249 3548
1251 3410
1253 3262
------2 Turns Open
---------5.37
5.26
5.15
5.04
4.93
4.81
4.69
4.56
4.43
4.29
4.14
3.98
3.81
----
---------5500
5366
5244
5131
5025
4921
4816
4707
4591
4464
4322
----------
------------------1198 4070
1198 3974
1199 3880
1200 3784
1201 3687
1202 3587
1203 3483
1204 3375
1205 3260
1207 3139
1208 3010
------------------3 Turns Open
---------4.75
4.64
4.53
4.41
4.30
4.18
4.06
3.94
3.80
3.66
3.51
----------
------5398
5232
5081
4945
4820
4703
4590
4481
4370
4256
4136
-------------
------------1155 3698
1156 3604
1156 3511
1157 3420
1157 3327
1158 3233
1159 3137
1160 3037
1162 2933
1163 2824
1164 2707
------------------------4 Turns Open
DR150 Standard Drive Assembly (Side Flow)
5000
4750
4500
4250
1 Turn
2 Turns
---5285
5099
4932
4782
4646
4521
4403
4291
4181
4071
3957
----------------
------1111 3356
1111 3259
1112 3165
1112 3073
1113 2981
1114 2889
1115 2795
1116 2699
1117 2599
1118 2495
1119 2385
------------------------------5 Turns Open
---3.91
3.80
3.69
3.59
3.48
3.37
3.26
3.15
3.03
2.91
2.78
----------------
5211
5002
4816
4649
4499
4363
4238
4120
4008
3898
3788
-------------------
1066 3048
1066 2948
1067 2852
1067 2758
1067 2666
1068 2574
1069 2481
1070 2388
1071 2291
1072 2192
1073 2087
------------------------------------6 Turns Open
3.56
3.44
3.33
3.22
3.11
3.00
2.90
2.79
2.67
2.56
2.44
-------------------
DR150 Optional Drive Assembly (Side Flow)
6250
0 Turns
3 Turns
4 Turns
5 Turns
4000
3750
3500
3250
3000
Volumetric Flow Rate (cfm)
Volumetric Flow Rate (cfm)
5250
------4.31
4.20
4.10
3.99
3.88
3.77
3.66
3.54
3.42
3.29
3.16
-------------
1 Turn
2 Turns
6000
5750
5500
5250
4 Turns 3 Turns
5 Turns
5000
4750
6 Turns
4500
4250
4000
3750
0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6
External Static Pressure (iwg)
Unitary Products Group
0.4
0.6
0.8
1.0
1.2
1.4
1.6
1.8
2.0
External Static Pressure (iwg)
43
035-19763-000-A-1103
TABLE 28: BLOWER PERFORMANCE DR150 SIDE FLOW ECONOMIZER
DR150 Standard Drive Assembly (Side Flow) (100% Return Economizer)
ESP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP
0.4
0.5
0.6
0.7
0.8
0.9
1.0
1.1
1.2
1.3
1.4
1.5
1.6
------------4876
4741
4612
4486
4363
4240
4116
3990
3859
------------1086
1088
1090
1092
1094
1096
1098
1101
1103
------------3219
3126
3037
2952
2868
2784
2700
2613
2522
------------3.45
3.35
3.26
3.17
3.08
2.99
2.90
2.80
2.71
------4863
4714
4572
4437
4308
4182
4059
3936
3812
3686
----
0 Turns Open
------1041
1042
1044
1046
1049
1051
1053
1055
1057
1060
----
------3044
2939
2840
2748
2659
2574
2490
2406
2321
2234
----
------3.27
3.15
3.05
2.95
2.85
2.76
2.67
2.58
2.49
2.40
----
---4693
4533
4383
4242
4107
3978
3852
3729
3606
3482
-------
1 Turns Open
---996
998
1000
1002
1004
1006
1008
1010
1012
1015
-------
---2736
2622
2517
2419
2326
2237
2152
2068
1984
1900
-------
---2.94
2.81
2.70
2.59
2.50
2.40
2.31
2.22
2.13
2.04
-------
---4471
4265
4090
3930
3770
3597
3396
3152
2850
----------
2 Turns Open
---952
953
955
957
959
961
963
966
968
----------
---2320
2226
2142
2062
1981
1895
1797
1682
1546
----------
---2.49
2.39
2.30
2.21
2.13
2.03
1.93
1.80
1.66
----------
4390
4140
3934
3758
3598
3439
3266
3065
2821
-------------
3 Turns Open
904
905
907
909
911
913
915
917
920
-------------
2121
2012
1918
1834
1754
1674
1587
1489
1375
-------------
2.27
2.16
2.06
1.97
1.88
1.80
1.70
1.60
1.47
-------------
4026
3775
3569
3394
3234
3075
2902
-------------------
4 Turns Open
856
858
860
861
863
865
868
-------------------
1790
1681
1587
1503
1423
1343
1256
-------------------
1.92
1.80
1.70
1.61
1.53
1.44
1.35
-------------------
5 Turns Open
DR150 Optional Drive Assembly (Side Flow) (100% Return Economizer)
ESP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP
0.4
0.5
0.6
0.7
0.8
0.9
1.0
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
2.0
------------5743
5666
5574
5470
5355
5232
5103
4971
4838
4707
4579
4456
4342
------------1280
1281
1282
1283
1284
1285
1286
1287
1289
1290
1291
1292
1293
------------4746
4664
4578
4491
4400
4306
4209
4109
4004
3896
3783
3666
3544
------------5.54
5.44
5.34
5.24
5.13
5.02
4.91
4.79
4.67
4.55
4.41
4.28
4.13
---------5471
5412
5335
5244
5139
5024
4901
4773
4641
4508
4376
4248
4126
----
1 Turn Open
---------1240
1240
1241
1242
1243
1244
1245
1247
1248
1249
1250
1252
1253
----
---------4291
4211
4128
4042
3955
3864
3770
3673
3573
3468
3360
3247
3130
----
---------5.01
4.91
4.82
4.72
4.61
4.51
4.40
4.29
4.17
4.05
3.92
3.79
3.65
----
------5191
5151
5092
5015
4923
4819
4704
4581
4453
4321
4188
4056
3928
-------
2 Turns Open
------1198
1199
1199
1200
1201
1202
1203
1204
1206
1207
1208
1209
1211
-------
------3880
3801
3720
3637
3552
3464
3373
3279
3182
3082
2978
2869
2756
-------
------4.53
4.43
4.34
4.24
4.14
4.04
3.94
3.83
3.71
3.60
3.47
3.35
3.22
-------
---5226
5093
4965
4842
4722
4604
4488
4372
4257
4140
4021
3899
3774
----------
3 Turns Open
---1156
1156
1156
1157
1158
1159
1160
1161
1162
1163
1165
1166
1167
----------
2 Turns
4500
3 Turns
4 Turns
5 Turns
3750
3500
3250
3000
3186
3110
3033
2954
2873
2790
2705
2617
2527
2433
2336
-------------------
3.72
3.63
3.54
3.45
3.35
3.26
3.16
3.05
2.95
2.84
2.73
-------------------
4790
4651
4518
4390
4266
4146
4029
3913
3797
-------------------------
5 Turns Open
1067
1067
1067
1068
1068
1069
1070
1071
1072
-------------------------
2831
2755
2677
2598
2517
2434
2349
2261
2171
-------------------------
3.30
3.21
3.12
3.03
2.94
2.84
2.74
2.64
2.53
-------------------------
6 Turns Open
0 Turns
5750
1 Turn
5500
3 Turns
4 Turns
5250
2 Turns
5000
5 Turns
4750
4500
4250
4000
3750
0.3 0.4 0.5 0.6 0.7 0.8 0.9
1
1.1 1.2 1.3 1.4 1.5 1.6
External Static Pressure (iwg)
44
1112
1112
1112
1113
1113
1114
1115
1116
1117
1118
1120
-------------------
6000
0 Turns
4250
4000
5072
4933
4800
4672
4549
4428
4311
4195
4079
3964
3847
-------------------
DR150 Optional Drive Assembly (Side Flow)
(100% Return Economizer)
Volumetric Flow Rate (cfm)
Volumetric Flow Rate (cfm)
1 Turn
4750
---4.10
4.01
3.91
3.82
3.72
3.62
3.52
3.42
3.31
3.19
3.08
2.95
2.83
----------
4 Turns Open
DR150 Standard Drive Assembly (Side Flow)
(100% Return Economizer)
5000
---3511
3434
3355
3274
3191
3106
3018
2927
2834
2737
2636
2532
2423
----------
0.2
0.4
0.6
0.8
1.0
1.2
1.4
1.6
1.8
2.0
External Static Pressure (iwg)
Unitary Products Group
035-19763-000-A-1103
TABLE 29: BLOWER PERFORMANCE DR150 DOWN FLOW
DR150 Standard Drive Assembly (Down Flow)
ESP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP
0.4
0.5
0.6
0.7
0.8
0.9
1
1.1
1.2
1.3
---- ------- ------- ------- ------- ------- ---4919 1091 3182 3.41
4721 1092 3073 3.30
4530 1094 2958 3.17
4347 1096 2839 3.05
4172 1099 2717 2.91
4007 1101 2595 2.78
3853 1104 2475 2.65
0 Turns Open
------4773
4569
4371
4180
3997
3822
3658
----
------------1048 2865
1049 2764
1051 2655
1052 2540
1055 2421
1057 2299
1060 2178
------1 Turn Open
------3.07
2.97
2.85
2.72
2.60
2.47
2.34
----
---- ------- ---4635 1003 2569 2.76
4425 1004 2477 2.66
4221 1006 2376 2.55
4023 1007 2267 2.43
3832 1009 2152 2.31
3649 1011 2033 2.18
---- ------- ------- ------- ------- ------- ---2 Turns Open
---- ------- ---4287 957 2367 2.54
4078 959 2274 2.44
3874 960 2180 2.34
3676 962 2085 2.24
3485 964 1990 2.14
---- ------- ------- ------- ------- ------- ------- ------- ---3 Turns Open
4156 909 2226 2.39
3942 910 2132 2.29
3732 911 2038 2.19
3528 913 1944 2.09
3330 915 1850 1.98
---- ------- ------- ------- ------- ------- ------- ------- ------- ------- ---4 Turns Open
3811 860 1669 1.79
3597 861 1575 1.69
3388 862 1481 1.59
3183 864 1387 1.49
---- ------- ------- ------- ------- ------- ------- ------- ------- ------- ------- ------- ---5 Turns Open
DR150 Optional Drive Assembly (Down Flow)
ESP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP
0.5
0.6
0.7
0.8
0.9
1
1.1
1.2
1.3
1.4
1.5
------5469
5306
5156
5014
4877
4741
4601
4454
4294
------------1287 4369
1288 4266
1288 4158
1289 4047
1290 3934
1291 3821
1292 3709
1295 3600
1297 3495
1 Turn Open
------5.10
4.98
4.85
4.72
4.59
4.46
4.33
4.20
4.08
---- ------- ---5406 1246 4041 4.71
5226 1246 3944 4.60
5063 1247 3841 4.48
4912 1247 3733 4.36
4771 1248 3622 4.23
4634 1249 3509 4.09
4498 1250 3396 3.96
4358 1251 3284 3.83
4211 1254 3175 3.70
4051 1256 3070 3.58
2 Turns Open
---- ------- ---5158 1203 3639 4.24
4978 1204 3542 4.13
4815 1205 3439 4.01
4665 1205 3331 3.89
4523 1206 3220 3.76
4387 1207 3107 3.63
4250 1208 2994 3.49
4110 1209 2882 3.36
3963 1211 2773 3.24
3803 1214 2668 3.11
3 Turns Open
---- ------- ---4906 1160 3259 3.80
4726 1161 3162 3.69
4562 1162 3059 3.57
4412 1162 2952 3.44
4271 1163 2840 3.31
4134 1164 2728 3.18
3998 1165 2614 3.05
3858 1166 2502 2.92
3710 1168 2393 2.79
---- ------- ---4 Turns Open
DR 150 Standard Drive Assembly (Down Flow)
5500
0 Turns
1 Turn
4750
1 Turn
2 Turns
4500
4250
4589 1070 2656 3.10
4387 1071 2567 3.00
4207 1072 2471 2.88
4044 1072 2368 2.76
3894 1073 2260 2.64
3752 1073 2149 2.51
---- ------- ------- ------- ------- ------- ------- ------- ------- ------- ---6 Turns Open
DR 150 Optional Drive Assembly (Down Flow)
Volumtric Flow Rate (cfm)
Volumetric Flow Rate (cfm)
5000
4850 1115 2991 3.49
4649 1116 2902 3.39
4469 1117 2805 3.27
4305 1117 2702 3.15
4155 1118 2594 3.03
4014 1119 2483 2.90
3877 1119 2370 2.77
3741 1120 2257 2.63
---- ------- ------- ------- ------- ------- ---5 Turns Open
3 Turns
4 Turns
4000
5 Turns
3750
3500
3250
3000
5250
0 Turns
2 Turns
5000
3 Turns
4 Turns
4750
5 Turns
4500
4250
4000
3750
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
External Static Pressure (iwg)
Unitary Products Group
1.1
1.2
1.3
0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5
External Static Pressure (iwg)
45
035-19763-000-A-1103
TABLE 30: BLOWER PERFORMANCE DR150 DOWN FLOW ECONOMIZER
DR150 Standard Drive Assembly (Down Flow) (100% Return Economizer)
ESP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
1.1
------4893
4726
4567
4414
4264
4116
3968
------1091
1092
1094
1095
1097
1099
1102
------3168
3076
2981
2883
2782
2676
2566
------3.40
3.30
3.20
3.09
2.98
2.87
2.75
------4599
4431
4270
4115
3963
3813
----
0 Turns Open
------1049
1050
1052
1053
1055
1057
----
------2780
2689
2596
2499
2398
2293
----
------2.98
2.88
2.78
2.68
2.57
2.46
----
---4437
4258
4089
3929
3774
3621
-------
1 Turn Open
---1004
1005
1007
1008
1010
1012
-------
---2483
2395
2305
2211
2115
2014
-------
---2.66
2.57
2.47
2.37
2.27
2.16
-------
4240
4048
3870
3702
3543
3389
----------
2 Turns Open
958
959
960
962
963
965
----------
2346
2260
2178
2098
2020
1941
----------
2.52
2.42
2.34
2.25
2.17
2.08
----------
3801
3611
3435
3270
----------------
3 Turns Open
911
912
914
915
----------------
2069
1983
1901
1821
----------------
2.22
2.13
2.04
1.95
----------------
3315
3128
----------------------
4 Turns Open
863 1448 1.55
864 1362 1.46
---- ---- ------- ---- ------- ---- ------- ---- ------- ---- ------- ---- ------- ---- ---5 Turns Open
DR150 Optional Drive Assembly (Down Flow) (100% Return Economizer)
ESP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP
0.4
0.5
0.6
0.7
0.8
0.9
1
1.1
1.2
1.3
1.4
5344
5121
4944
4797
4667
4549
4438
4327
4211
4082
3932
1288
1289
1289
1290
1292
1293
1295
1297
1299
1302
1306
4291
4132
3989
3866
3761
3669
3588
3515
3446
3377
3308
5.01
4.82
4.65
4.51
4.39
4.28
4.19
4.10
4.02
3.94
3.86
5247
5007
4823
4673
4545
4432
4326
4223
4115
3998
3862
1 Turn Open
1246
1247
1248
1249
1249
1251
1252
1253
1255
1257
1260
3957
3803
3664
3542
3435
3342
3260
3183
3111
3038
2964
4.62
4.44
4.27
4.13
4.01
3.90
3.80
3.71
3.63
3.54
3.46
5128
4871
4677
4523
4395
4283
4180
4081
3979
3869
3742
2 Turns Open
1204
1205
1205
1206
1207
1207
1208
1210
1211
1213
1216
3624
3476
3341
3220
3114
3021
2937
2859
2785
2710
2632
4.23
4.06
3.90
3.76
3.63
3.52
3.43
3.34
3.25
3.16
3.07
4982
4710
4507
4348
4218
4105
4004
3907
3809
3703
----
3 Turns Open
1160
1161
1162
1162
1163
1164
1165
1166
1167
1168
----
Volumetric Flow Rate (cfm)
Volumetric Flow Rate (cfm)
2 Turns
3 Turns
4000
3750
1115
1117
1117
1118
1119
1119
1120
1121
----------
2972
2834
2705
2588
2483
2390
2306
2227
----------
3.47
3.31
3.16
3.02
2.9
2.79
2.69
2.6
----------
4589
4297
4083
3917
3783
-------------------
5 Turns Open
1070
1071
1072
1073
1073
-------------------
2656
2521
2393
2277
2173
-------------------
3.1
2.94
2.79
2.66
2.54
-------------------
6 Turns Open
5500
1 Turn
4250
4803
4520
4309
4146
4014
3901
3800
3704
----------
DR 150 Optional Drive Assembly (Down Flow)
(100% Return Economizer)
0 Turns
4750
4500
3.84
3.68
3.52
3.39
3.26
3.15
3.06
2.96
2.88
2.79
----
4 Turns Open
DR 150 Standard Drive Assembly (Down Flow)
(100% Return Economizer)
5000
3295
3153
3021
2902
2797
2704
2619
2541
2465
2388
----
4 Turns
3500
5 Turns
3250
3000
2 Turns 1 Turn
5250
5000
4750
4500
3 Turns
4 Turns
5 Turns
6 Turns
4250
4000
3750
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9
1
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9
1.1 1.2
External Static Pressure (iwg)
1
1.1 1.2 1.3 1.4 1.5
External Static Pressure (iwg)
TABLE 31: INDOOR BLOWER SPECIFICATIONS
MOTOR
MOTOR SHEAVE
BLOWER SHEAVE
MODEL
BELT
HP
RPM
Eff.
SF
Frame
Datum Dia. (in.)
Bore (in.)
Model
Datum Dia. (in.)
Bore (in.)
Model
1-1/2
1725
80%
1.15
56
3.4 - 4.4
7/8
1VM50
9.0
1
AK94
A57
2
1725
80%
1.15
56
3.4 - 4.4
7/8
1VM50
7.5
1
AK79
A55
2
1725
80%
1.15
56
3.4 - 4.4
7/8
1VM50
8.5
1
AK89
A56
3
1725
80%
1.15
56
3.4 - 4.4
7/8
1VM50
7.0
1
AK74
A54
3
1725
80%
1.15
56
3.4 - 4.4
7/8
1VM50
7.0
1
AK74
A54
5
1725
87%
1.15
184T
4.3 - 5.3
1 1/8
1VP56
6.7
1
BK77
BX55
DR090
DR120
DR150
46
Unitary Products Group
035-19763-000-A-1103
TABLE 32: POWER EXHAUST SPECIFICATIONS
POWER EXHAUST
MODEL
VOLT
PHASE
2PE0473125
208/230
1
2PE0473146
460
1
2PE0473158
575
1
*.
MOTOR
ELECTRICAL
RPM*
HP
QTY
1075
0.75
1
1050
LRA
FLA
MCA
FUSE
SIZE
24.9
5.0
6.3
10
2.2
2.8
5
1.5
1.9
4
N/A
CFM @
0.1 ESP
3,800
Motors are multi-tapped and factory-wired for high speed.
AIR BALANCE
Start the supply air blower motor. Adjust the resistances in both the supply and the return air duct systems to balance the air
distribution throughout the conditioned space. The job specifications may require that this balancing be done by someone other
than the equipment installer.
CHECKING AIR QUANTITY
METHOD ONE
1.
Remove the dot plugs from the duct panel (for location of
the dot plugs see Figures 15 and 16).
2.
Insert eight-inches of 1/4 inch metal tubing into the airflow on both sides of the indoor coil.
NOTE: The tubes must be inserted and held in a position
perpendicular to the air flow so that velocity pressure will not affect the static pressure readings.
3.
Use an Inclined Manometer or Magnehelic to determine
the pressure drop across a dry evaporator coil. Since the
moisture on an evaporator coil can vary greatly, measuring the pressure drop across a wet coil under field conditions could be inaccurate. To assure a dry coil, the
compressors should be de-activated while the test is
being run.
5.
6.
1.
Drill two 5/16 inch holes, one in the return air duct as
close to the inlet of the unit as possible, and another in
the supply air duct as close to the outlet of the unit as
possible.
2.
Using the whole drilled in step 1, insert eight inches of
1/4 inch metal tubing into the airflow of the return and
supply air ducts of the unit.
NOTE: The tubes must be inserted and held in position perpendicular to the airflow so that velocity pressure
will not affect the static pressure readings.
3.
Use an Inclined Manometer or Magnehelic to determine
the pressure drop across the unit. This is the External
Static Pressure (ESP). In order to obtain an accurate
measurement, be certain that the air filters are clean.
4.
Determine the number of turns the variable motor
sheave is open.
5.
Select the correct blower performance table for the unit
from Tables 19 - 30. Tables are presented for horizontal
and downflow configuration.
6.
To adjust Measured CFM to Required CFM, see ’SUPPLY AIR DRIVE ADJUSTMENT’.
Determine the unit Measured CFM from the Blower Performance Table, External Static Pressure and the number of turns the variable motor sheave is open.
7.
To adjust Measured CFM to Required CFM, see ’SUPPLY AIR DRIVE ADJUSTMENT’.
After readings have been obtained, remove the tubes
and replace the dot plugs.
8.
After reading has been obtained, remove the tubes and
seal holes.
NOTE: De-energize the compressors before taking any test
measurements to assure a dry evaporator coil.
4.
METHOD TWO
The CFM through the unit can be determined from the
pressure drop indicated by the manometer by referring to
Figure 31. In order to obtain an accurate measurement,
be certain that the air filters are clean.
NOTE: With the addition of field installed accessories
repeat this procedure.
Failure to properly adjust the total system air quantity can result in extensive blower damage.
Failure to properly adjust the total system air quantity can result in extensive blower damage.
Unitary Products Group
47
035-19763-000-A-1103
Coil Pressure Drop (iwg)
MagnaDRY™ Units
Indoor Coil Pressure Drop vs. Airflow
0.7
0.65
0.6
0.55
0.5
0.45
0.4
0.35
0.3
0.25
0.2
DR090
DR120 & DR150
2200
3200
4200
5200
6200
Volumetric Flow Rate (cfm)
100% Return Economizer
No Economizer
FIGURE 31 - DRY COIL DELTA P
SUPPLY AIR DRIVE ADJUSTMENT
EXAMPLE
A 12.5 ton unit was selected to deliver 4,000 CFM with a 3
HP motor, but the unit is delivering 3,800 CFM. The variable
pitch motor sheave is set at 2 turns open.
Before making any blower speed changes review
the installation for any installation errors, leaks or
undesirable systems effects that can result in loss of
airflow.
Even small changes in blower speed can result in
substantial changes in static pressure and BHP.
BHP and AMP draw of the blower motor will
increase by the cube of the blower speed. Static
pressure will increase by the square of the blower
speed. Only qualified personnel should make blower
speed changes, strictly adhering to the fan laws.
At unit start-up, the measured CFM may be higher or lower
than the required CFM. To achieve the required CFM, the
speed of the drive may have adjusted by changing the datum
diameter (DD) of the variable pitch motor sheave as
described below:
Required CFM
• Existing DD = New DD
( Measured
CFM )
Use the following tables and the DD calculated per the above
equation to adjust the motor variable pitch sheave.
48
Use the equation to determine the required DD for the new
motor sheave,
CFM • 4.0 in. = 4.21 in.
( 4,000
3,800 CFM)
Use Table 34 to locate the DD nearest to 4.21 in. Close the
sheave to 1 turn open.
New BHP
= (Speed increase)3 • BHP at 3,800 CFM
= (Speed increase)3 • Original BHP
= New BHP
New motor Amps
= (Speed increase)3 • Amps at 3,800 CFM
= (Speed increase)3 • Original Amps
= New Amps
Unitary Products Group
035-19763-000-A-1103
TABLE 33: ADDITIONAL STATIC RESISTANCE
CFM
Gas Heat
2300
Electric Heat KW
9
18
24
36
54
0.08
0.07
0.08
0.09
0.10
0.13
2500
0.09
0.08
0.09
0.10
0.11
0.14
2700
0.11
0.09
0.10
0.12
0.13
0.16
2900
0.12
0.10
0.11
0.13
0.14
0.18
3100
0.14
0.12
0.13
0.15
0.16
0.20
3300
0.16
0.13
0.14
0.17
0.18
0.22
3500
0.18
0.15
0.16
0.19
0.20
0.24
3700
0.20
0.17
0.18
0.21
0.22
0.26
3900
0.23
0.19
0.20
0.23
0.24
0.28
4100
0.25
0.21
0.22
0.25
0.26
0.31
4300
0.28
0.23
0.24
0.28
0.29
0.34
4500
0.30
0.25
0.26
0.30
0.31
0.37
4700
0.33
0.28
0.29
0.33
0.34
0.40
4900
0.36
0.30
0.31
0.35
0.37
0.43
5100
0.39
0.33
0.34
0.38
0.40
0.46
5300
0.42
0.35
0.37
0.41
0.43
0.49
5500
0.45
0.38
0.40
0.44
0.46
0.53
5700
0.48
0.41
0.43
0.47
0.49
0.56
5900
0.52
0.44
0.46
0.50
0.53
0.59
6100
0.56
0.47
0.49
0.53
0.56
0.62
6300
0.60
0.50
0.53
0.56
0.59
0.65
TABLE 34: MOTOR SHEAVE DATUM DIAMETERS
1VM50x7/8
(1-1/2, 2 & 3 HP Motor)
Turns Open
Datum
Diameter
1VP56x1-1/8
(5 HP Motor)
SEQUENCE OF OPERATIONS OVERVIEW
Turns Open
Datum
Diameter
0
4.4
1
5.3
1/2
4.3
1-1/2
5.2
1
4.2
2
5.1
1-1/2
4.1
2-1/2
5.0
2
4.0
3
4.9
2-1/2
3.9
3-1/2
4.8
3
3.8
4
4.7
3-1/2
3.7
4-1/2
4.6
4
3.6
5
4.5
4-1/2
3.5
5-1/2
4.4
5
3.4
6
4.3
Unitary Products Group
OPERATION
For the Predator MagnaDRY™ series of units, the thermostat
makes a circuit between "R" and "Y1" for the first stage of
cooling.
The call is passed to the Unit Control Board (UCB), which
then determines whether the requested operation is available
and, if so, which components to energize.
For gas heating, the UCB monitors the "W1" call but does not
handle the operation of the gas furnace. An ignition control
board controls the gas heater operation. For electric heat
units, the UCB passes the call to the electric heater. In both
cases, when the "W1" call is sensed, the indoor air blower is
energized following a specified heating delay.
If at any time a call for both heating and cooling are present,
the heating operation will be performed. If operating, the cooling system is halted as with a completion of a call for cooling.
Heating always takes priority.
49
035-19763-000-A-1103
COOLING SEQUENCE OF OPERATION
CONTINUOUS BLOWER
By setting the room thermostat fan switch to "ON," the supply
air blower will operate continuously.
INTERMITTENT BLOWER
With the room thermostat fan switch set to "AUTO" and the
system switch set to either the "AUTO" or "HEAT" settings,
the blower is energized whenever a cooling or heating operation is requested. The blower is energized after any specified
delay associated with the operation.
When energized, the indoor blower has a minimum run time
of 30 seconds. Additionally, the indoor blower has a delay of
10 seconds between operations.
NO OUTDOOR AIR OPTIONS
When the thermostat calls for the first stage of cooling, the
low-voltage control circuit from “R” to “Y1” and “G” is completed. The UCB energizes the economizer (if installed and
free cooling is available) or the first available compressor*
and the condenser fans. For first stage cooling, compressor
#1 is energized. If compressor #1 is unavailable, compressor
#2 is energized. After completing the specified fan on delay
for cooling, the UCB will energize the blower motor.
When the thermostat calls for the second stage of cooling,
the low-voltage control circuit from “R” to “Y2” is completed.
The control board energizes the first available compressor. If
free cooling is being used for the first stage of cooling, compressor #1 is energized. If compressor #1 is active for first
stage cooling or the first compressor is locked-out, compressor #2 is energized. In free-cooling mode, if the call for the
second stage of cooling continues for 20 minutes, compressor #2 is energized, provided it has not been locked-out.
If there is an initial call for both stages of cooling, the UCB will
delay energizing compressor #2 by 30 seconds in order to
avoid a power rush.
Once the thermostat has been satisfied, it will de-energize Y1
and Y2. If the compressors have satisfied their minimum run
times, the compressors and condenser fans are de-energized. Otherwise, the unit operates each cooling system until
the minimum run times for the compressors have been completed. Upon the final compressor de-energizing, the blower
is stopped following the elapse of the fan off delay for cooling.
* To be available, a compressor must not be locked-out due
to a high or low-pressure switch or freezestat trip and the
Anti-Short Cycle Delay (ASCD) must have elapsed.
50
ECONOMIZER WITH SINGLE ENTHALPY SENSOR When the room thermostat calls for "first-stage" cooling, the
low voltage control circuit from "R" to "G" and "Y1" is completed. The UCB energizes the blower motor (if the fan switch
on the room thermostat is set in the "AUTO" position) and
drives the economizer dampers from fully closed to their minimum position. If the enthalpy of the outdoor air is below the
set point of the enthalpy controller (previously determined),
"Y1" energizes the economizer. The dampers will modulate to
maintain a constant supply air temperature as monitored by
the discharge air sensor. If the outdoor air enthalpy is above
the set point, "Y1" energizes compressor #1.
When the thermostat calls for "second-stage" cooling, the low
voltage control circuit from "R" to "Y2" is completed. The UCB
energizes the first available compressor. If the enthalpy of the
outdoor air is below the set point of the enthalpy controller
(i.e. first stage has energized the economizer), "Y2" will energize compressor #1. If the outdoor air is above the set point,
"Y2" will energize compressor #2.
Once the thermostat has been satisfied, it will de-energize
“Y1” and “Y2”. If the compressors have satisfied their minimum run times, the compressors and condenser fans are deenergized. Otherwise, the unit operates each cooling system
until the minimum run times for the compressors have been
completed. Upon the final compressor de-energizing, the
blower is stopped following the elapse of the fan off delay for
cooling, and the economizer damper goes to the closed position. If the unit is in continues fan operation, the economizer
damper goes to the minimum position.
ECONOMIZER WITH DUAL ENTHALPY SENSORS The operation with the dual enthalpy sensors is identical to
the single sensor except that a second enthalpy sensor is
mounted in the return air. This return air sensor allows the
economizer to choose between outdoor air and return air,
whichever has the lowest enthalpy value, to provide maximum operating efficiency.
ECONOMIZER WITH POWER EXHAUST A unit equipped with an economizer (single or dual enthalpy)
and a power exhaust operates as specified above with one
addition. The power exhaust motor is energized 45 seconds
after the actuator position exceeds the exhaust fan set point
on the economizer control. When the power exhaust is operating, the second stage of mechanical cooling will not operate. As always, the "R" to "G" connection provides minimum
position but does not provide power exhaust operation.
MOTORIZED OUTDOOR AIR DAMPERS This system operation is the same as the units with no outdoor air options with one exception. When the "R" to "G" circuit is complete, the motorized damper drives open to a
position set by the thumbwheel on the damper motor. When
Unitary Products Group
035-19763-000-A-1103
the "R" to "G" circuit is opened, the damper spring returns
fully closed.
COOLING OPERATION ERRORS
Each cooling system is monitored for operation outside of the
intended parameters. Errors are handled as described below.
All system errors override minimum run times for compressors.
HIGH-PRESSURE LIMIT SWITCH
During cooling operation, if a high-pressure limit switch
opens, the UCB will de-energize the associated compressor,
initiate the ASCD (Anti-short cycle delay), and, if the other
compressor is idle, stop the condenser fans. If the call for
cooling is still present at the conclusion of the ASCD, the
UCB will re-energize the halted compressor.
Should a high-pressure switch open three times within two
hours of operation, the UCB will lock-out the associated compressor and flash a code (see Table 41). If the other compressor is inactive, the condenser fans will be de-energized.
LOW-PRESSURE LIMIT SWITCH
The low-pressure limit switch is not monitored during the initial 30 seconds of a cooling system's operation. For the following 30 seconds, the UCB will monitor the low-pressure
switch to ensure it closes. If the low-pressure switch fails to
close after the 30-second monitoring phase, the UCB will deenergize the associated compressor, initiate the ASCD, and,
if the other compressor is idle, stop the condenser fans.
Should a freezestat open three times within two hours of
operation, the UCB will lock-out the associated compressor
and flash a code (Table 41). If the other compressor is inactive, the condenser fans will be de-energized.
LOW AMBIENT COOLING
To determine when to operate in low ambient mode, the UCB
has a pair of terminals connected to a temperature-activated
switch set at 45ºF. When the low ambient switch is closed
and the thermostat is calling for cooling, the UCB will operate
in the low ambient mode.
Low ambient mode operates the compressors in this manner:
10 minutes on, 5 minutes off. The indoor blower is operated
throughout the cycle. The 5-minute off period is necessary to
defrost the indoor coil.
Low ambient mode always begins with compressor operation. Compressor minimum run time may extend the minutes
of compressor operation. The defrost cycle will begin immediately following the elapse of the minimum run time.
When operating in low ambient mode, the UCB will not lockout the compressors due to a freezestat trip. However, a
freezestat trip will de-energize the associated compressor. If
the call for cooling is still present at the end of the ASCD and
the freezestat has closed, the unit will resume operation.
SAFETY CONTROLS
The unit control board monitors the following inputs for each
cooling system:
Once the low-pressure switch has been proven (closed during the 30-second monitor period described above), the UCB
will monitor the low-pressure limit switch for any openings. If
the low-pressure switch opens for greater than 5 seconds,
the UCB will de-energize the associated compressor, initiate
the ASCD, and, if the other compressor is idle, stop the condenser fans.
1.
A suction line freezestat to protect against low evaporator temperatures due to a low airflow or a low return air
temperature, (opens at 26 ± 5 °F and resets at 38 ± 5°F).
2.
A high-pressure switch to protect against excessive discharge pressures due to a blocked condenser coil or a
condenser motor failure, (opens at 405 ± 10 psig or 440
± 10 psig depending on unit model).
If the call for cooling is still present at the conclusion of the
ASCD, the UCB will re-energize the halted compressor.
3.
A low-pressure switch to protect against loss of refrigerant charge, (opens at 7 ± 3 psig or 22 ± 5 psig).
Should a low-pressure switch open three times within one
hour of operation, the UCB will lock-out the associated compressor and flash a code (Table 41). If the other compressor
is inactive, the condenser fans will be de-energized.
The above pressure switches are hard-soldered to the unit.
The refrigeration systems are independently monitored and
controlled. On any fault, only the associated system will be
affected by any safety/preventive action. The other refrigerant
system will continue in operation unless it is affected by the
fault as well.
FREEZESTAT
During cooling operation, if a freezestat opens, the UCB will
de-energize the associated compressor, initiate the ASCD,
and, if the other compressor is idle, stop the condenser fans.
If the call for cooling is still present at the conclusion of the
ASCD, the UCB will re-energize the halted compressor.
Unitary Products Group
The unit control board monitors the temperature limit switch
of electric heat units and the temperature limit switch and the
gas valve of gas furnace units.
51
035-19763-000-A-1103
COMPRESSOR PROTECTION
In addition to the external pressure snitches, the compressors also have inherent (internal) protection. If there is an
abnormal temperature rise in a compressor, the protector will
open to shut down the compressor. The UCB incorporates
features to minimize compressor wear and damage. An AntiShort Cycle Delay (ASCD) is utilized to prevent operation of
a compressor too soon after its previous run. Additionally, a
minimum run time is imposed any time a compressor is energized.
The ASCD is initiated on unit start-up and on any compressor
reset or lock-out.
FLASH CODES
The UCB will initiate a flash code associated with errors
within the system. Refer to UNIT CONTROL BOARD FLASH
CODES Table 41.
RESET
Remove the call for cooling, by raising thermostat setting
higher than the conditioned space temperature. This resets
any pressure or freezestat flash codes.
REHEAT MODE SEQUENCE OF OPERATION
The reheat control board allows the user to select two different modes of operation via a jumper connection on the board.
(See Figure 3.) Each mode is described below. Refer to Figures 3 - 5 when reading this section.
“NORMAL” MODE
When the reheat control board (RCB) detects a need for
dehumidification (24VAC) at "HUM" via the field supplied
dehumidistat connected to RHTB-1 and RHTB-2 and there is
not a call for cooling, it energizes the hot gas relay (HGR),
which energizes the 3-way valve (SOL 3), the condenser coil
valve (SOL 2), and de-energizes the reheat coil bleed valve
(SOL 1). (In the DR150, SOL 2 is only energized when the
discharge pressure in system 1 rises above 235 psig and deenergizes SOL 2 after the discharge pressure falls below 175
psig. Both outdoor fans of system 1 in the DR150 also disengage to conserve energy.) This puts the unit into the reheat
mode and passes the Y1 signal to the unit control board
(UCB), which engages refrigerant system # 1.
When the room thermostat calls for first stage cooling while
there is still a call for dehumidification, the RCB senses a signal through "Y1" and passes both the Y1 and Y2 signals to
the UCB, which engages refrigerant system # 2, leaving the
refrigerant system # 1 operating in the reheat mode.
the HGR, which de-energizes SOL 3 and SOL 2, and energizes SOL 1. This takes the unit out of the reheat mode while
running maximum cooling.
Indoor blower operation is initiated upon a call for first stage
cooling, second stage cooling or dehumidification.
Anytime there is a call for 2 stages of cooling, the unit will not
operate in the reheat mode, even if there is a call for dehumidification at "HUM".
The unit will not operate in the reheat mode if there is any call
for heating.
On units with economizers, the unit will not operate in the
reheat mode if there a call for cooling and the Economizer is
operating as first stage of cooling.
All safety devices function as previously described.
"ALTERNATE” MODE
When the RCB detects a need for dehumidification (24VAC)
at "HUM" via the field supplied dehumidistat connected to
RHTB-1 and RHTB-2, and there is not a call for cooling. It
energizes the HGR, which energizes the SOL 3, SOL 2, and
de-energizes SOL 1. (In the DR150, SOL 2 is only energized
when the discharge pressure in system 1 rises above 235
psig and de-energizes SOL 2 after the discharge pressure
falls below 175 psig. Both outdoor fans of system 1 in the
DR150 also disengage to conserve energy.) This puts the
unit into the reheat mode. While in the reheat mode, the unit
operates both stages of compression and the one reheat coil.
When the room thermostat calls for first stage cooling while
there is still a call for dehumidification, no operational change
is made. The unit continues to operate both stages of compression with system #1 in the reheat mode.
When the room thermostat calls for second stage cooling, the
RCB senses a signal through “Y1” & “Y2” and de-energizes
the HGR, which de-energizes SOL 3 and SOL 2, and energizes SOL 1.
Indoor blower operation is initiated upon a call for first stage
cooling, second stage cooling or dehumidification.
Anytime there is a call for 2 stages of cooling, the unit will not
operate in the reheat mode, even if there is still a call for
dehumidification at "HUM".
The unit will not operate in the reheat mode if there is any call
for heating.
All safety devices function as previously described.
When the room thermostat calls for second stage cooling, the
RCB senses a signal through "Y1" & "Y2" and de-energizes
52
Unitary Products Group
035-19763-000-A-1103
R
Y1
P4
Y2
K1
G
W1
K2
W2
OCC
K4
C
K3
COM
`
P6
P5
P3
HGRR
HGR
MODE
SELECTION
JUMPER
HUM
DEHUMIDISTAT
HARNESS
CONNECTION
FIGURE 32 - REHEAT CONTROL BOARD
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035-19763-000-A-1103
FIGURE 33 - DR090 AND DR120 REHEAT CONTROLS
54
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035-19763-000-A-1103
FIGURE 34 - DR150 REHEAT CONTROLS
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55
035-19763-000-A-1103
ELECTRIC HEATING SEQUENCE OF OPERATIONS
TABLE 35: ELECTRIC HEAT LIMIT SETTING
The following sequence describes the operation of the electric heat section.
UNIT
b.
Upon a call for first stage heat by the thermostat, the
heater relay (RA) will be energized. After completing
the specified fan on delay for heating, the UCB will
energize the blower motor. If the second stage of
heat is required, heater relay (RB) will be energized.
After completing the specified fan on delay for heating, the UCB will energize the blower motor.
The thermostat will cycle the electric heat to satisfy
the heating requirements of the conditioned space.
ELECTRIC HEAT OPERATION ERRORS
TEMPERATURE LIMIT
If the temperature limit opens three times within one hour, it
will lock-on the indoor blower motor and a flash code is initiated (See Table 41).
SAFETY CONTROLS
The UCB monitors the temperature limit switch of electric
heat units.
LIMIT SWITCH
OPENS °F
090
9
150
18
150
24
150
090, 120, 150
208/230
090, 120, 150
34
150
120, 150
54
130
090
9
150
090, 120, 150
18
150
24
150
090, 120, 150
480
090, 120, 150
34
150
120, 150
54
130
090
9
150
18
150
24
150
090, 120, 150
090, 120, 150
600
090, 120, 150
34
150
120, 150
54
130
If the UCB senses zero volts from the high temperature limit,
the indoor blower motor is immediately energized.
This limit is monitored regardless of unit operation status, i.e.
the limit is monitored at all times.
HEATER
kW
090, 120, 150
Two-stage heating:
a.
VOLTAGE
FLASH CODES
The UCB will initiate a flash code associated with errors
within the system. Refer to UNIT CONTROL BOARD FLASH
CODES Table 41.
RESET
Remove the call for heating by lowering the thermostat setting lower than the conditioned space temperature.This
resets any flash codes.
ELECTRIC HEAT ANTICIPATOR SETPOINTS
The control circuit includes the following safety controls:
LIMIT SWITCH (LS)
This control is located inside the heater compartment and is
set to open at the temperature indicated in the Electric Heat
Limit Setting Table 35. It resets automatically. The limit switch
operates when a high temperature condition, caused by inadequate supply air flow occurs, thus shutting down the heater
and energizing the blower.
56
It is important that the anticipator setpoint be correct. Too
high of a setting will result in longer heat cycles and a greater
temperature swing in the conditioned space. Reducing the
value below the correct setpoint will give shorter “ON” cycles
and may result in the lowering of the temperature within the
conditioned space. Refer to Table 36 for the required electric
heat anticipator setting.
Unitary Products Group
035-19763-000-A-1103
TABLE 36: ELECTRIC HEAT ANTICIPATOR
SETPOINTS
SETTING, AMPS
W1
W2
0.13
0.1
GAS HEATING SEQUENCE OF OPERATIONS
When the thermostat calls for the first stage of heating, the
low-voltage control circuit from “R” to “W1” is completed. A
call for heat passes through the UCB to the Ignition Control
Board (ICB). The UCB monitors the “W1” call and acts upon
any call for heat by monitoring the Gas Valve (GV). Once
voltage has been sensed at the GV, the UCB will initiate the
fan on delay for heating, energizing the indoor blower the
specified delay has elapsed.
When the thermostat has been satisfied, heating calls are
ceased. The GV is immediately closed. The blower is deenergized after the fan off delay for heating has elapsed. The
draft motor performs a 30-second post purge.
IGNITION CONTROL BOARD
FIRST STAGE OF HEATING
When the ICB receives a call for first stage of heating, “W1,”
the draft motor is energized. Once the draft motor has been
proven, a 30-second purge is initiated. At the end of the
purge, the GV is opened, and the spark ignitor is energized
for 10 seconds. The ICB then checks for the presence of
flame. If flame is detected, the ICB enters a flame stabilization period. If flame was not detected, the GV closes, and a
retry operation begins.
During the flame stabilization period, a loss of the flame for 2
seconds will cause the GV to close and the retry operation to
begin. After the flame stabilization period, a loss of flame for
3/4 second will cause the GV to close and the retry operation
to begin.
At the conclusion of the flame stabilization period, the ICB will
operate the gas heat in high fire for an additional 60 seconds
(for a total for 120 seconds of high fire operation). After this
60 seconds, the ICB will then use the call for the second
stage of heat to control second stage operation of the GV.
RETRY OPERATION
When a flame is lost or is not detected during an attempt to
achieve ignition, a retry operation occurs. A 30-second purge
is performed between ignition attempts.
If the unit fails after three ignition attempts, the furnace is
locked-out for one hour. The furnace is monitored during this
one-hour period for unsafe conditions.
RECYCLE OPERATION
When a flame is lost after the flame stabilization period, a
recycle operation occurs. If the unit fails after five recycle
attempts, the furnace is locked-out for one hour.
GAS HEATING OPERATION ERRORS
LOCK-OUT
A one-hour lockout occurs following three retries or five recycles. During the one-hour lockout, flame detection, limit conditions, and main valves are tested. Any improper results will
cause the appropriate action to occur. Recycling the low voltage power cancels the lock-out.
TEMPERATURE LIMIT
If the UCB senses zero volts from the high temperature limit,
the indoor blower motor is immediately energized. When the
UCB again senses 24 volts from the temperature limit, the
draft motor will perform a 15-second post-purge and the
indoor blower will be de-energized following the elapse of the
fan off delay for heating.
This limit is monitored regardless of unit operation status, i.e.
this limit is monitored at all times.
If the temperature limit opens three times within one hour, it
will lock-on the indoor blower motor and flash code is initiated
(See Table 41).
FLAME SENSE
Flame sensing occurs at all times. If “W1” is not present and
a flame is sensed for 2 seconds, the draft motor is energized
and the GV is kept off. The ICB halts any operation until a
flame is not detected. Once the flame detection is lost, the
ICB performs a post-purge. Normal operation is allowed concurrently with the purge (i.e. this purge can be considered the
purge associated with a call for “W1”).
When “W1” is satisfied, both valves are closed.
SECOND STAGE OF HEATING
When the ICB receives a call for the second stage of heating,
“W2,” the ICB conducts a complete first stage ignition
sequence. If this sequence is satisfied, the second main
valve of the GV is opened.
When “W2” is satisfied, the second main valve is closed.
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If “W1” is present, a flame is sensed, but the GV is not energized, the draft motor is energized until the flame detection is
lost. Normal operation is now allowed.
The flame detection circuitry continually tests itself. If the ICB
finds the flame detection circuitry to be faulty, the ICB will not
permit an ignition sequence and the draft motor is energized.
If this failure should occur during an ignition cycle the failure
is counted as a recycle.
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035-19763-000-A-1103
GAS VALVE
The UCB and ICB continuously monitor the GV.
TABLE 37: GAS HEAT LIMIT CONTROL SETTINGS*
# of HX Tubes
Main Limit Setting
4
215°F
6
195°F
8
160°F
If the ICB senses voltage at the GV when not requested, the
ICB will energize the draft motor. The ICB will not operate the
furnace until voltage is no longer sensed at the GV. The draft
motor is stopped when voltage is not sensed at the GV.
*.
Any time the UCB senses voltage at the GV without a call for
heat for a continuous five-minute period, the UCB will lock-on
the indoor blower and a flash code is initiated (Table 41).
When voltage is no longer sensed at the GV, the UCB will deenergize the indoor blower following the elapse of the fan off
delay for heating.
If voltage has been sensed at the GV for at least 15 seconds
during the fan on delay for heating and GV voltage or “W1” is
lost, the indoor blower is forced on for the length of the fan off
delay for heating.
During a call for heat, if the UCB does not sense voltage at
the GV for a continuous five-minute period the UCB will initiate a flash code (Table 41). The indoor blower motor will not
be locked-on while there is no GV voltage.
SAFETY CONTROLS
The UCB monitors the temperature limit switch of gas heat
units.
Rollout = 300°F, Auxiliary Limit = 200°F.
The ICB monitors the Pressure and Rollout switches of gas
heat units.
The control circuit includes the following safety controls:
PRESSURE SWITCH (PS)
Once the draft motor has reached full speed and closes the
pressure switch during a normal ignition sequence, if the
pressure sw opens for 2 seconds, the GV will be de-energized, the ignition cycle is aborted, and the ICB flashes the
appropriate code. See Table 42 Ignition Control Flash Codes.
The draft motor is energized until the pressure switch closes
or “W1” is lost.
ROLLOUT SWITCH (ROS)
The rollout switch is wired in series with the pressure switch.
As such, the ICB cannot distinguish the rollout switch operation from that of the pressure switch.
The control circuit includes the following safety controls:
Consequently, the control will only respond in the same manner as outlined above under “Pressure Switch”. An open rollout will inhibit the gas valve from actuating.
LIMIT SWITCH (LS)
INTERNAL MICROPROCESSOR FAILURE
This control is located inside the gas heat compartment and
is set to open at the temperature indicated in the Gas Heat
Limit Control Settings Table 37. It resets automatically. The
limit switch operates when a high temperature condition,
caused by inadequate supply air flow occurs, thus shutting
down the heater and energizing the blower.
If the ICB detects an internal failure, it will cease all outputs,
ignore inputs, and display the proper flash code for control
replacement. The ICB remains in this condition until replaced.
AUXILIARY LIMIT SWITCH (ALS)
This control is located inside the supply air compartment and
is set to open at the temperature indicated in the Gas Heat
Limit Control Settings Table 37. It resets manually. The limit
switch operates when a high temperature condition, caused
by inadequate supply air flow occurs, thus shutting down the
heater and energizing the blower.
The auxiliary limit switch is wired in series with the limit
switch. As such, the UCB cannot distinguish the auxiliary limit
and the gas heat limit switch operation except the auxiliary is
manual reset. Consequently, the control will respond in the
same manner as outlined above under “Limit Switch”.
58
FLASH CODES
The UCB will initiate a flash code associated with errors
within the system. Refer to UNIT CONTROL BOARD FLASH
CODES Table 41.
RESETS
Remove the call for heating by lowering the thermostat setting lower than the conditioned space temperature. This
resets any flash codes.
GAS HEAT ANTICIPATOR SETPOINTS
It is important that the anticipator setpoint be correct. Too
high of a setting will result in longer heat cycles and a greater
temperature swing in the conditioned space. Reducing the
value below the correct setpoint will give shorter “ON cycles
and may result in the lowering of the temperature within the
conditioned space. Refer to Table 38 for the required gas
heat anticipator setting.
Unitary Products Group
035-19763-000-A-1103
TABLE 38: GAS HEAT ANTICIPATOR SETPOINTS
SETTING, AMPS
W1
W2
0.65
0.1
2.
Set the room thermostat setting to lower than the room
temperature.
3.
First stage compressors will energize after the built-in
time delay (five minutes).
4.
The second stage of the thermostat will energize second
stage compressor if needed.
POST START CHECK LIST
1.
Verify proper system pressures for both circuits.
2.
Measure the temperature drop across the evaporator
coil.
H E A T E X C H A N G E R T U B E
G A S
S U P P L Y
B U R N E R
P IP E
B U R N E R B R A C K E T
B U R N E R F L A M E
(B L U E O N L Y )
IG N IT O R
FIGURE 35 : TYPICAL FLAME
START-UP (COOLING)
START-UP (GAS HEAT)
PRE-START CHECK LIST
Complete the following checks before starting the unit.
1.
Check the type of gas being supplied. Be sure that it is
the same as listed on the unit nameplate.
2.
Make sure that the vent outlet and combustion air inlet
are free of any debris or obstruction.
PRESTART CHECK LIST
After installation has been completed:
1.
Check the electrical supply voltage being supplied. Be
sure that it is the same as listed on the unit nameplate.
2.
Set the room thermostat to the off position.
3.
Turn unit electrical power on.
4.
Set the room thermostat fan switch to on.
5.
Check indoor blower rotation.
•
•
If blower rotation is in the wrong direction. Refer to
Phasing Section in general information section.
Check blower drive belt tension.
OPERATING INSTRUCTIONS
This furnace is equipped with an automatic re-ignition
system. DO NOT attempt to manually light the pilot.
LIGHTING THE MAIN BURNERS
1.
Turn “OFF” electric power to unit.
2.
Turn room thermostat to lowest setting.
3.
Turn gas valve counter-clockwise to “ON” position (see
Figure 36).
6.
Check the unit supply air (CFM).
7.
Measure evaporator fan motor's amp draw.
4.
Turn “ON” electric power to unit.
8.
Set the room thermostat fan switch to off.
5.
9.
Turn unit electrical power off.
If thermostat set temperature is above room temperature, the main burners will ignite. If a second stage of
heat is called for, the main burners for second stage heat
will ignite for the second stage heat.
OPERATING INSTRUCTIONS
1.
Turn unit electrical power on.
NOTE: Prior to each cooling season, the crankcase heaters
must be energized at least 10 hours before the system is put into operation.
POST START CHECKLIST
After the entire control circuit has been energized and the
heating section is operating, make the following checks:
1.
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Check for gas leaks in the unit piping as well as the supply piping.
59
035-19763-000-A-1103
4.
Turn on power to the unit.
5.
Set thermostat to call for second stage heat and start furnace.
6.
If necessary, using a screwdriver, turn the second stage
adjustment screw (adjacent to the “HI” marking on the
valve) clockwise to increase manifold pressure or counterclockwise to decrease manifold pressure. Be sure
not to over-fire the unit on second stage.
7.
After the high manifold pressure has been checked,
adjust the thermostat to call for first stage heat.
8.
If necessary, using a screwdriver, turn the first stage
adjustment screw (adjacent to the “LO” marking on the
valve) clockwise to increase manifold pressure or
counterclockwise to decrease manifold pressure. Be
sure not to under-fire the unit on first stage.
9.
Once pressure has been checked, replace the plastic
cap covering the HI and LO pressure adjustment screws.
FIRE OR EXPLOSION HAZARD
Failure to follow the safety warning exactly could
result in serious injury, death or property damage.
Never test for gas leaks with an open flame. use a
commercially available soap solution made specifically for the detection of leaks to check all connections. A fire or explosion may result causing property
damage, personal injury or loss of life.
2.
Check for correct manifold gas pressures. (See ’CHECKING GAS INPUT’.)
3.
Check the supply gas pressure. It must be within the limits shown on the rating nameplate. Supply pressure
should be checked with all gas appliances in the building
at full fire. At no time should the standby gas pressure
exceed 10.5 in. or the operating pressure drop below 4.5
in for natural gas units. If gas pressure is outside these
limits, contact the local gas utility or propane supplier for
corrective action.
SHUT DOWN
1.
Set the thermostat to the lowest temperature setting.
2.
Turn “OFF” all electric power to unit.
3.
Open gas heat access panel.
4.
Turn gas valve clockwise to “OFF” position (See Figure
36).
NOTE: When using natural gas, the manifold pressure for
second stage (100% input) should be 3.5 IWG ±
0.3. The manifold pressure for first stage (60%
input) when using natural gas should be 1.5 IWG ±
0.3.
TABLE 39: GAS HEAT STAGES
# of Burner Tubes
2nd Stage
Input (100%
Btuh)
1st Stage
Input (60%
Btuh)
4
120,000
72,000
6
180,000
108,000
8
240,000
144,000
MANIFOLD GAS PRESSURE ADJUSTMENT
CHECKING GAS INPUT
This gas furnace has two heat stages. Therefore, the gas
valve has two adjustment screws located under a plastic protective cover. The second stage (100% input) adjustment
screw is adjacent to the “HI” marking on the valve and the
first stage (60% input) adjustment screw is located adjacent
to the “LO” marking on the valve (See Figure 36).
Manifold pressure adjustment procedure.
Adjust second stage (100% input) pressure first, then adjust
first stage (60% input) pressure.
1.
Turn off all power to the unit.
2.
Using the outlet pressure port on the gas valve, connect
a manometer to monitor the manifold pressure.
3.
Remove plastic cap covering HI and LO pressure adjustment screws.
60
NATURAL GAS
This unit has two stages of gas heat. The first stage is 60% of
the full fire input and is considered the minimum input for the
furnace. The intended input for each furnace is shown in the
table below. The following Table applies to units operating on
60 Hz power only.
To determine the rate of gas flow (Second Stage).
1.
Turn off all other gas appliances connected to the gas
meter.
2.
Turn on the furnace and make sure the thermostat is
calling for Second stage (100% input) heat.
3.
Measure the time needed for one revolution of the hand
on the smallest dial on the meter. A typical gas meter
has a 1/2 or a 1 cubic foot test dial.
Unitary Products Group
035-19763-000-A-1103
4.
5.
Using the number of seconds it takes for one revolution
of the dial, calculate the cubic feet of gas consumed per
hour. (See example below).
If necessary, adjust the high pressure regulator as discussed in the section “Manifold Gas Pressure Adjustment”. Be sure not to over-fire the furnace on Second
stage. If in doubt, it is better to leave the Second stage of
the furnace slightly under-fired. Repeat Steps 1-5.
To determine the rate of gas flow (First Stage)
1.
Turn off all other gas appliances connected to the gas
meter.
2.
Turn on the furnace and make sure the thermostat is
calling for first stage (60% input) heat.
3.
Even when the thermostat is calling for first stage heat,
the unit will light on second stage and will run on Second
stage for 1 minute. Allow this one-minute time period to
expire and be certain the unit is running on first stage.
4.
Measure the time needed for one revolution of the hand
on the smallest dial on the meter. A typical gas meter
has a 1/2 or a 1 cubic foot test dial.
5.
Using the number of seconds it takes for one revolution
of the dial, calculate the cubic feet of gas consumed per
hour (See example).
6.
If necessary, adjust the low pressure regulator as discussed in the section “Manifold Gas Pressure Adjustment”. Be sure not to under-fire the furnace on first
stage. If in doubt, it is better to leave the first stage of the
furnace slightly over-fired (greater than 60% input).
Repeat Steps 1-6.
TABLE 40: GAS RATE CUBIC FEET PER HOUR
Seconds
for One
Rev.
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60
Size of Test Dial
1/2 cu. ft.
1 cu. ft.
180
150
129
113
100
90
82
75
69
64
60
56
53
50
47
45
43
41
39
37
36
35
34
32
31
30
360
300
257
225
200
180
164
150
138
129
120
113
106
100
95
90
86
82
78
75
72
69
67
64
62
60
NOTE: To find the Btu input, multiply the number of cubic
feet of gas consumed per hour by the Btu content of
the gas in your particular locality (contact your gas
company for this information as it varies widely from
area to area).
EXAMPLE:
By actual measurement, it takes 19 seconds for the hand on
a 1 cubic foot dial to make a revolution with a 192,000 Btuh
furnace running. To determine rotations per minute, divide 60
by 19 = 3.16. To calculate rotations per hour, multiply 3.16 •
60 = 189.6. Multiply 189.6 • 1 (0.5 if using a 1/2 cubic foot
dial) = 189.6. Multiply 189.6 • (the Btu rating of the gas). For
this example, assume the gas has a Btu rating of 1050
Btu/ft.3. The result of 199,000 Btuh is within 5% of the
192,000 Btuh rating of the furnace.
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035-19763-000-A-1103
ADJUSTMENT OF TEMPERATURE RISE
To service burners, complete step 4.
The temperature rise (the difference of temperature between
the return air and the heated air from the furnace) must lie
within the range shown on the CSA rating plate and the data
in Table 16.
4.
After the temperature rise has been determined, the CFM can
be calculated as follows:
NOTE: Reverse the above procedure to replace the assemblies.
0.8
CFM = Btu Input • ----------------------------( 1.08 ⋅ ∆°F )
Make sure that burners are level and seat at the rear of the
gas orifice.
Remove the heat shield on top of the manifold supports.
Burners are now accessible for inspection and/or
replacement.
After about 20 minutes of operation, determine the furnace
temperature rise. Take readings of both the return air and the
heated air in the ducts (about 6 feet from the furnace) where
they will not be affected by radiant heat. Increase the blower
CFM to decrease the temperature rise; decrease the blower
CFM to increase the rise (See ’SUPPLY AIR DRIVE
ADJUSTMENT’).
NOTE: Each gas heat exchanger size has a minimum
allowable CFM. Below this CFM, the limit will open.
H IG H & L O W
H I
G A S A D J U S T M E N T
L O
O N
IN L E T
P R E S S U R E
T A P
O F F
O U T L E T
P R E S S U R E
T A P
BURNERS/ORIFICES INSPECTION/SERVICING
Before checking or changing burners, pilot or orifices,
CLOSE MAIN MANUAL SHUT-OFF VALVE AND SHUT OFF
ALL POWER TO THE UNIT.
1.
Open the union fitting just upstream of the unit gas valve
and downstream from the main manual shut-off valve in
the gas supply line.
2.
Remove the screws holding each end of the manifold to
the manifold supports.
3.
Disconnect wiring to the gas valves and spark igniter(s).
Remove the manifold & gas valve assembly. Orifices can
now be inspected and/or replaced.
62
M A T E -N -L O C K
C O N N E C T O R S
M V
C
H I
FIGURE 36 : TYPICAL GAS VALVE
Unitary Products Group
035-19763-000-A-1103
DR090 Charging Chart
350
115°F Outdoor
Discharge Pressure (psig)
330
310
105°F Outdoor
290
270
95°F Outdoor
250
230
85°F Outdoor
75°F Outdoor
210
190
65°F Outdoor
170
60
65
70
75
80
85
90
95
100
105
100
105
Suction Pressure (psig)
FIGURE 37: CHARGING CHART DR090
DR120 CHARGING CHART
350
330
115°F Outdoor
Discharge Pressure (psig)
310
290
105°F Outdoor
270
250
95°F Outdoor
230
85°F Outdoor
210
75°F Outdoor
190
65°F Outdoor
170
150
60
65
70
75
80
85
90
95
Suction Pressure (psig)
FIGURE 38: CHARGING CHART DR120
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035-19763-000-A-1103
DR150 CHARGING CHART
330
115°F Outdoor
310
Discharge Pressure (psig)
290
105°F Outdoor
270
250
95°F Outdoor
230
85°F Outdoor
210
75°F Outdoor
190
65°F Outdoor
170
150
65
70
75
80
85
90
95
Suction Pressure (psig)
FIGURE 39: CHARGING CHART DR150
TROUBLESHOOTING
Troubleshooting of components may require opening the electrical control box with the power connected to the unit. Use extreme care when
working with live circuits! Check the unit nameplate for the correct line voltage and set the voltmeter to the correct range before making any
connections with line terminals.
When not necessary, shut off all electric power to the
unit prior to any of the following maintenance procedures so as to prevent personal injury.
Label all wires prior to disconnection when servicing
controls. Wiring errors can cause improper and dangerous operation which could cause injury to person
and/or damage unit components. Verify proper operation after servicing.
64
PREDATOR® FLASH CODES
Various flash codes are utilized by the unit control board
(UCB) to aid troubleshooting. Flash codes are distinguished
by the short on and off cycle used (approximately 200ms on
and 200ms off). To show normal operation, the control board
flashes a 1 second on, 1 second off “heartbeat” during normal
operation. This is to verify that the UCB is functioning correctly. Do not confuse this with an error flash code. To prevent
confusion, a 1-flash, flash code is not used.
Current alarms are flashed on the UCB LED. The alarm history can be checked by pressing and releasing the ALARMS
button on the UCB. The UCB will cycle through the last five
(5) alarms, most recent to oldest, separating each alarm flash
code by approximately 2 seconds.
In some cases, it may be necessary to “zero” the ASCD for
the compressors in order to perform troubleshooting. To reset
all ASCDs for one cycle, press and release the UCB TEST
button once.
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035-19763-000-A-1103
TABLE 41: UNIT CONTROL BOARD FLASH CODES
Flash Code
Description
On Steady
Control Failure - Replace Control
Heart Beat
Normal Operation
1 Flash
Not Applicable
2 Flashes
Control waiting
HPS1 - Compressor Lock out
4 Flashes
HPS2 - Compressor Lock out
5 Flashes
LPS1 - Compressor Lock out
6 Flashes
LPS2 - Compressor Lock out
7 Flashes
FS1 - Compressor Lock out
8 Flashes
FS2 - Compressor Lock out
9 Flashes
Ignition Control Locked Out/
Ignition Control Failure / Limit Switch Trip / No
Jumper Plug in Heat Section
11 Flashes
HEARTBEAT
Normal Operation
14 Flashes
EEPROM Storage Failure (Control Failure)
No Power or Control Failure
Control
Not Applicable
2
Pressure Switch
Stuck Closed
Pressure Switch
3
Pressure Switch Failed
To Close
Venter Pressure Switch
Vent Blocked
4
Limit Switch Open
Main Limit
AUX Limit
5
Flame Present With Gas
Off First Stage Gas Valve
Energized With W1 Off
Second Stage Gas Valve
Energized With First
Stage
Gas Valve Off
Gas Valve
Ignition Lockout
Gas Flow
Gas Pressure
Gas Valve
Flame Sensor
No Power Or Control
Failure
24VAC or Control
Economizer Is Using Free Cooling*
Compressor Held Off Due To Low Voltage*
CHECK
1
Compressors Locked Out Because The
13 Flashes
*.
Control Failure
Outdoor Air Temperature*
Fan Overload Switch Trip - Not Applicable On This
Unit
FAULT CONDITIONS
STEADY ON
Compressors Locked Out On Low
12 Flashes
OFF
FLASHES
ASCD*
3 Flashes
10 Flashes
TABLE 42: IGNITION CONTROL FLASH CODES
6
STEADY OFF
These flash codes do not represent alarms.
TABLE 43: REHEAT CONTROL BOARD FLASH
CODES
FLASH CODES
Unitary Products Group
DESCRIPTION
On Steady
This is a Control Failure
1 Flash
Not Applicable
2 Flashes
Hot Gas Reheat is on with Y1 Output
(No Call for Cooling)
3 Flashes
Y1, Y2, and Hot Gas Reheat is on because of
a call for Y1 and Humidistat. See alt operation
OFF
No Power or Control Failure
65
035-19763-000-A-1103
Monitored
Systems
Problem?
No
No
Call for
Heating?
Programming?
Yes
Yes
Program
Unit
Control
Board
Call for
Heat
Yes
Trip/Failure
Loss of
Call for
Heating?
No
Yes
Heat Off
No
Call for 2nd
Stage
Cooling
No
Energize ID
Blower Motor
Monitor
Call for
Cooling?
Yes
First
Stage?
Yes
No
Yes
No
Turn off ID
Blower Motor
Yes
No
Fan on
>30 secs?
Yes
Yes
No
Call for 1st
Stage
Cooling
Fan off
>10 secs?
No
Lossof Call
for ID Blower?
Call for
ID Blower?
No
Loss of Call
for Cooling?
Yes
Cool Off
FIGURE 40 - BASIC TROUBLESHOOTING FLOWCHART
Power to
Unit
Call for
heat?
No
Initialize ASCD
Yes
Voltage @
Gas Valve?
Yes
No
Energize ID
Blower
Montior
FIGURE 41 - POWER ON FLOW CHART
66
Unitary Products Group
035-19763-000-A-1103
H P
S w itc h
O p e n 1
N o
L o s s o f
L S In p u t
T r ip /F a ilu r e
L P
S w itc h O p e n
> 5 S e c s2
N o
Y e s
Y e s
T
c o m
in itia
in c r e a
v a
E n e r g iz e b lo w e r :
in c r e a s e in c id e n t
v a lu e b y 1
N o
Y e s
u rn
p r
te
s e
lv e
o ff
e s s o r;
A S C D ;
in c id e n t
b y 1
N o
F re e z e s ta t
O p e n ?1
Y e s
T u rn o ff
C o m p re s s o r,
in itia te A S C D ;
in c r e a s e in c id e n t
v a lu e b y 1
T u rn
c o m p r
in itia te
in c r e a s e
v a lu e
o ff
e s s o r,
A S C D ;
in c id e n t
b y 1
N o
In c id e n t
v a lu e > = 3 ?
N o
L S in p u t
r e g a in e d ?
N o
Y e s
Y e s
L o c k o n b lo w e r ;
fla g a la r m
N o
In c id e n t
v a lu e > = 3
Y e s
N o
In c id e n t
v a lu e > = 3
Y e s
L o c k -o u t
c o m p r e s s o r , fla g
a la r m
L o a d F o ffD
In c id e n t
v a lu e > = 3
Y e s
L o c k -o u t
c o m p r e s s o r , fla g
a la r m
L o c k
c o m p re s
o ff ID b lo
o ff c o n
fa n s , fla
-o u t
s o r,
w e r,
d e n s
g a la
tu rn
tu rn
e r
rm
M o n ito r
L o s s o f
F O S in p u t
> 5 S e c s ?
C a ll fo r
H e a t w /o u t G V
v o lta g e ?
N o
Y e s
Y e s
T u rn
c o m p r
c o n d e n
in itia te
N o
o ff fa n
e s s o r &
s e r fa n s ;
A S C D
G V
v o lta g e
w /o u t c a ll fo r
h e a t?
N o
G V v o lta g e
> 5 m in ?
Y e s
F la g A la r m
N o
v o lta g e > 5
m in ?
N o
Y e s
F la g a la r m , lo c k
o n ID b lo w e r
N o
In c id e n t
v a lu e > = 3
F O S in p u t
r e g a in e d ?
N o
Y e s
c o m
o ff
o
fa
L o c k -o
p re s s o
ID b lo w
ff c o n d e
n s , fla g
N o
F O S in p u t > 1 5
m in u te s ?
N o
Y e s
u t
rs ,
e r,
n s
a la
tu rn
tu rn
e r
rm
Y e s
In c r e a s e in c id e n t
v a lu e b y 1
F la g a la r m , tu r n o n
X lin e
Y e s
L o s s o f G V
V o lta g e ?
N o
E n e rg
b lo w e r ,
O ff D e
h e a
iz e ID
lo a d 'F a n
la y ' fo r
tin g
M o n ito r
1 T h e
2 T h e
a n d
lo n g
c o n
lo w
a d d
e r h
tro l b o a rd
-p re s s u re
itio n a l 3 0
a n d le s th
o n ly
s w itc
s e c o
e lo w
m
h
n d
-p
o n ito r s
is n o t m
s , th e c
re s s u re
th e in
o n ito
o n tro
s w itc
p u t
re d
l b o
h d
w h e n th e c o m p re s s o r re a
fo r th e fir s t 3 0 s e c o n d s o f
a r d tu r n s o ff th e a s s o c ia te
iffe r e n tly th a n o th e r in p u ts
lly is e n e r g iz e d .
c o m p r e s s o r a c tiv ity . T h e c o n tr o l b o a r d th e n m o n ito r s th e s w itc h to e n s u r e it c lo s e s . If th e s w itc h r e m a in s o p e n
d c o m p r e s s o r a n d in itia te s th e A S C D . O n c e it h a s c lo s e d d u r in g th e s ta r t u p p e r io d , th e c o n tr o l b o a r d n o
.
FIGURE 42 - TRIP FAILURE FLOW CHART
Unitary Products Group
67
035-19763-000-A-1103
COOLING TROUBLESHOOTING GUIDE
On calls for cooling, if the compressors are operating but the
supply air blower motor does not energize after a short delay
(the room thermostat fan switch is in the “AUTO” position):
1.
If installed, check the position of the economizer blades.
If the blades are open, the economizer is providing free
cooling and the compressors will not immediately operate. If both stages of cooling are requested simultaneously and the economizer provides free cooling,
following a short delay compressor #1 will be energized
unless it is locked out. If compressor #1 is locked out,
compressor #2 is energized. Compressor #2 is always
energized in place of compressor #1 when compressor
#1 is requested but locked out.
2.
If no economizer is installed or the economizer is not
opening to provide free cooling and compressor #1 does
not energize on a call for cooling, check for line voltage
at the compressor contactor, M1, and that the contactor
is pulled in. Check for loose wiring between the contactor and the compressor.
3.
If M3 is not pulled in, check for 24 volts at the M3 coil. If
24 volts are present at M3 but M3 is not pulled in,
replace the contactor.
If M1 is pulled in and voltage is supplied at M1, lightly
touch the compressor housing. If it is hot, the compressor may be off on inherent protection. Cancel any calls
for cooling and wait for the internal overload to reset.
Test again when cool.
4.
Failing the above, if there is line voltage supplied at M3,
M3 is pulled in, and the supply air blower motor still does
not operate, replace the motor.
If M1 is not pulled in, check for 24 volts at the M1 coil. If
24 volts are present and M1 is not pulled in, replace the
contactor.
5.
If 24 volts is not present at M3, check that 24 volts is
present at the UCB supply air blower motor terminal,
“FAN”. If 24 volts is present at the FAN, check for loose
wiring between the UCB and M3.
Failing the above, if voltage is supplied at M1, M1 is
pulled in, and the compressor still does not operate,
replace the compressor.
6.
If 24 volts is not present at M1, check for 24 volts at the
UCB terminal, C1. If 24 volts is present, check for loose
wiring between C1 and the compressor contactor.
7.
If 24 volts is not present at the C1 terminal, check for 24
volts from the room thermostat at the UCB Y1 terminal. If
24 volts is not present from the room thermostat, check
for the following:
1.
Turn the thermostat fan switch to the ON position. If the
supply air blower motor does not energize, go to Step 3.
2.
If the blower motor runs with the fan switch in the ON
position but will not run after the first compressor has
energized when the fan switch is in the AUTO position,
check the room thermostat for contact between R and G
in the AUTO position during calls for cooling.
3.
If the supply air blower motor does not energize when
the fan switch is set to ON, check that line voltage is
being supplied to the contacts of the M3, contactor, and
that the contactor is pulled in. Check for loose wiring
between the contactor and the supply air blower motor.
4.
If M3 is pulled in and voltage is supplied to M3, lightly
touch the supply air blower motor housing. If it is hot, the
motor may be off on internal protection. Cancel any
thermostat calls and set the fan switch to AUTO. Wait for
the internal overload to reset. Test again when cool.
5.
6.
7.
8.
If 24 volts is not present at the “FAN” terminal, check for
24 volts from the room thermostat. If 24 volts are not
present from the room thermostat, check for the following:
a.
9.
Proper operation of the room thermostat (contact
between R and G with the fan switch in the ON position and in the AUTO position during operation
calls).
a.
24 volts at the thermostat Y1 terminal
b.
Proper wiring between the room thermostat and the
UCB, i.e. Y1 to Y1, Y2 to Y2, and
b.
Proper wiring between the room thermostat and the
UCB, and
c.
Loose wiring from the room thermostat to the UCB
c.
Loose wiring from the room thermostat to the UCB
8.
If 24 volts is present at the UCB Y1 terminal, the compressor may be out due to an open high-pressure switch,
low-pressure switch, or freezestat. Check for 24 volts at
the HPS1, LPS1, and FS1 terminals of the UCB. If a
switch has opened, there should be a voltage potential
between the UCB terminals, e.g. if LPS1 has opened,
there will be a 24-volt potential between the LPS1 terminals.
9.
If 24 volts is present at the UCB Y1 terminal and none of
the protection switches have opened, the UCB may have
If 24 volts is present at the room thermostat but not at the
UCB, check for proper wiring between the thermostat
and the UCB, i.e. that the thermostat G terminal is connected to the G terminal of the UCB, and for loose wiring.
10. If the thermostat and UCB are properly wired, replace
the UCB.
68
On calls for cooling, the supply air blower motor is operating
but compressor #1 is not (the room thermostat fan switch is in
the “AUTO” position):
Unitary Products Group
035-19763-000-A-1103
locked out the compressor for repeat trips. The UCB
should be flashing an alarm code. If not, press and
release the ALARMS button on the UCB. The UCB will
flash the last five alarms on the LED. If the compressor is
locked out, cancel any call for cooling. This will reset any
compressor lock outs.
NOTE: While the above step will reset any lockouts, compressor #1 may be held off for the ASCD. See the
next step.
10. If 24 volts is present at the UCB Y1 terminal and none of
the switches are open and the compressor is not locked
out, the UCB may have the compressor in an ASCD.
Check the LED for an indication of an ASCD cycle. The
ASCD should time out within 5 minutes. Press and
release the TEST button to reset all ASCDs.
11. If 24 volts is present at the UCB Y1 terminal and the
compressor is not out due to a protective switch trip,
repeat trip lock out, or ASCD, the economizer terminals
of the UCB may be improperly wired. Check for 24 volts
at the Y1 “OUT” terminal of the UCB. If 24 volts is
present, trace the wiring from Y1 “OUT” for incorrect wiring. If 24 volts is not present at the Y1 “OUT” terminal,
the UCB must be replaced.
12. For units without economizers: If 24 volts is present at
the Y1 OUT terminal, check for 24 volts at the Y1
“ECON” terminal. If 24 volts is not present, check for
loose wiring from the Y1 “OUT” terminal to the Mate-NLock plug, the jumper in the Mate-N-Lock plug, and in
the wiring from the Mate-N-Lock plug to the Y1 “ECON”
terminal.
13. For units with economizers: If 24 volts is present at the
Y1 “OUT” terminal, check for 24 volts at the Y1 “ECON”
terminal. If 24 volts is not present, check for loose wiring
from the Y1 “OUT” terminal to the Mate-N-Lock plug, a
poor connection between the UCB and economizer
Mate-N-Lock plugs, loose wiring from the Mate-N-Lock
plug to the economizer, back to the Mate-N-Lock plug,
and from the Mate-N-Lock plug to the Y1 “ECON” terminal. If nothing is found, the economizer control may have
faulted and is failing to return the 24-volt “call” to the Y1
“ECON” terminal even though the economizer is not providing free cooling. To test, disconnect the Mate-N-Locks
and jumper between the WHITE and YELLOW wires of
the UCB’s Mate-N-Lock plug. If compressor #1 energizes, there is a fault in the economizer wiring or the
economizer control.
14. The UCB can be programmed to lock out compressor
operation during free cooling and in low ambient conditions. These options are not enabled by default. Local
York distributors can test the UCB for this programming.
15. If none of the above corrected the error, test the integrity
of the UCB. Disconnect the C1 terminal wire and jumper
it to the Y1 terminal. DO NOT jump the Y1 to C1 terminals. If the compressor engages, the UCB has faulted.
Unitary Products Group
16. If none of the above correct the error, replace the UCB.
On calls for the second stage of cooling, the supply air blower
motor and compressor #1 are operating but compressor #2 is
not (the room thermostat fan switch is in the “AUTO” position):
1.
If installed, check the position of the economizer blades.
If the blades are open, the economizer is providing free
cooling. If the second stage of cooling is requested, following a short delay, compressor #1 will be energized
unless it is locked out. Typically, compressor #2 is energized only during free cooling if the call for the second
stage of cooling persists for 20 minutes.
2.
Compressor #2 will not energize simultaneously with
compressor #1 if a call for both stages of cooling is
received. The UCB delays compressor #2 by 30 seconds to prevent a power surge. If after the delay compressor #2 does not energize on a second stage call for
cooling, check for line voltage at the compressor contactor, M2, and that the contactor is pulled in. Check for
loose wiring between the contactor and the compressor.
3.
If M2 is pulled in and voltage is supplied at M2, lightly
touch the compressor housing. If it is hot, the compressor may be off on inherent protection. Cancel any calls
for cooling and wait for the internal overload to reset.
Test again when cool.
4.
If M2 is not pulled in, check for 24 volts at the M2 coil. If
24 volts is present and M2 is not pulled in, replace the
contactor.
5.
Failing the above, if voltage is supplied at M2, M2 is
pulled in, and the compressor still does not operate,
replace the compressor.
6.
If 24 volts is not present at M2, check for 24 volts at the
UCB terminal, C2. If 24 volts are present, check for
loose wiring between C2 and the compressor contactor.
7.
If 24 volts is not present at the C2 terminal, check for 24
volts from the room thermostat at the UCB Y2 terminal. If
24 volts is not present from the room thermostat, check
for the following:
8.
a.
24 volts at the thermostat Y2 terminal
b.
Proper wiring between the room thermostat and the
UCB, i.e. Y1 to Y1, Y2 to Y2, and
c.
Loose wiring from the room thermostat to the UCB
If 24 volts is present at the UCB Y2 terminal, the compressor may be out due to an open high-pressure switch,
low-pressure switch, or freezestat. Check for 24 volts at
the HPS2, LPS2, and FS2 terminals of the UCB. If a
switch has opened, there should be a voltage potential
between the UCB terminals, e.g. if LPS2 has opened,
there will be 24 volts of potential between the LPS2 terminals.
69
035-19763-000-A-1103
9.
If 24 volts is present at the UCB Y2 terminal and none of
the protection switches have opened, the UCB may have
locked out the compressor for repeat trips. The UCB
should be flashing a code. If not, press and release the
ALARMS button on the UCB. The UCB will flash the last
five alarms on the LED. If the compressor is locked out,
6.
If 24 volts is not present at M1, check for 24 volts at the
UCB terminal, C1. If 24 volts is present, check for loose
wiring between C1 and the compressor contactor.
7.
If 24 volts is not present at the C1 terminal, check for 24
volts from the room thermostat at the UCB Y1 terminal.
If 24 volts are not present at the UCB Y1 terminal, the
UCB may have faulted. Check for 24 volts at the Y1
ECON terminal. If 24 volts is not present at Y1 “ECON”,
the UCB has faulted. The UCB should de-energize all
compressors on a loss of call for the first stage of cooling, i.e. a loss if 24 volts at the Y1 terminal.
8.
If 24 volts are present at the UCB Y1 terminal, the compressor may be out due to an open high-pressure switch,
low-pressure switch, or freezestat. Check for 24 volts at
the HPS1, LPS1, and FS1 terminals of the UCB. If a
switch has opened, there should be a voltage potential
between the UCB terminals, e.g. if LPS1 has opened,
there will be a 24-volt potential between the LPS1 terminals.
9.
If 24 volts is present at the UCB Y1 terminal and none of
the protection switches have opened, the UCB may have
locked out the compressor for repeat trips. The UCB
should be flashing a code. If not, press and release the
ALARMS button on the UCB. The UCB will flash the last
five alarms on the LED. If the compressor is locked out,
remove any call for cooling. This will reset any compressor lock outs.
remove any call for cooling at the thermostat or by disconnecting the thermostat wiring at the Y2 UCB terminal.
This will reset any compressor lock outs.
NOTE: While the above step will reset any lock outs, compressor #1 will be held off for the ASCD, and compressor #2 may be held off for a portion of the
ASCD. See the next step.
10. If 24 volts is present at the UCB Y2 terminal and none of
the switches are open and the compressor is not locked
out, the UCB may have the compressor in an ASCD.
Check the LED for an indication of an ASCD cycle. The
ASCD should time out within 5 minutes. Press and
release the TEST button to reset all ASCDs.
11. The UCB can be programmed to lock out compressor
operation during free cooling and in low ambient conditions. These options are not enabled by default. Local
York distributors can test the UCB for this programming.
12. If none of the above corrected the error, test the integrity
of the UCB. Disconnect the C2 terminal wire and jumper
it to the Y2 terminal. DO NOT jump the Y2 to C2 terminals. If the compressor engages, the UCB has faulted.
13. If none of the above correct the error, replace the UCB.
On a call for cooling, the supply air blower motor and compressor #2 are operating but compressor #1 is not (the room
thermostat fan switch is in the “AUTO” position):
1.
Compressor #2 is energized in place of compressor #1
when compressor #1 is unavailable for cooling calls.
Check the UCB for alarms indicating that compressor #1
is locked out. Press and release the ALARMS button if
the LED is not flashing an alarm.
2.
Check for line voltage at the compressor contactor, M1,
and that the contactor is pulled in. Check for loose wiring
between the contactor and the compressor.
3.
If M1 is pulled in and voltage is supplied at M1, lightly
touch the compressor housing. If it is hot, the compressor may be off on inherent protection. Cancel any calls
for cooling and wait for the internal overload to reset.
Test again when cool.
4.
If M1 is not pulled in, check for 24 volts at the M1 coil. If
24 volts is present and M1 is not pulled in, replace the
contactor.
5.
Failing the above, if voltage is supplied at M1, M1 is
pulled in, and the compressor still does not operate,
replace the compressor.
70
NOTE: While the above step will reset any lock outs, compressor #2 will be held off for the ASCD, and compressor #1 may be held off for a portion of the
ASCD. See the next step.
10. If 24 volts is present at the UCB Y1 terminal and none of
the switches are open and the compressor is not locked
out, the UCB may have the compressor in an ASCD.
Check the LED for an indication of an ASCD cycle. The
ASCD should time out within 5 minutes. Press and
release the TEST button to reset all ASCDs.
11. If 24 volts is present at the UCB Y1 terminal and the
compressor is not out due to a protective switch trip,
repeat trip lock out, or ASCD, the economizer terminals
of the UCB may be improperly wired. Check for 24 volts
at the Y1 “OUT” terminal of the UCB. If 24 volts is
present, trace the wiring from Y1 “OUT” for incorrect wiring. If 24 volts is not present at the Y1 “OUT” terminal,
the UCB must be replaced.
12. For units without economizers: If 24 volts is present at
the Y1 “OUT” terminal, check for 24 volts at the Y1
“ECON” terminal. If 24 volts is not present, check for
loose wiring from the Y1 “OUT” terminal to the Mate-NLock plug, the jumper in the Mate-N-Lock plug, and in
the wiring from the Mate-N-Lock plug to the Y1 “ECON”
terminal.
For units with economizers:If 24 volts is present at the
Y1 “OUT” terminal, check for 24 volts at the Y1 “ECON”
Unitary Products Group
035-19763-000-A-1103
terminal. If 24 volts is not present, check for loose wiring
from the Y1 “OUT” terminal to the Mate-N-Lock plug, a
poor connection between the UCB and economizer
Mate-N-Lock plugs, loose wiring from the Mate-N-Lock
plug to the economizer, back to the Mate-N-Lock plug,
and from the Mate-N-Lock plug to the Y1 “ECON”
terminal. The economizer control may have faulted and
is not returning the 24 volts to the Y1 “ECON” terminal
even though the economizer is not providing free
cooling. To test the economizer control, disconnect the
Mate-N-Locks and jumper between the WHITE and
YELLOW wires of the UCB’s Mate-N-Lock plug.
4.
If M3 is not pulled in, check for 24 volts at the M3 coil. If
24 volts is present at M3 but M3 is not pulled in, replace
the contactor.
5.
Failing the above, if there is line voltage supplied at M3,
M3 is pulled in, and the supply air blower motor still does
not operate, replace the motor.
6.
If 24 volts is not present at M3, check that 24 volts is
present at the supply air blower motor terminal on the
UCB. If 24 volts is present at the UCB terminal, check
for loose wiring between the UCB and M3.
a.
13. The UCB can be programmed to lock out compressor
operation during free cooling and in low ambient conditions. These options are not enabled by default. They
can be checked by local York distributors.
If 24 volts is not present at the UCB supply air
blower motor terminal, check for 24 volts from the
room thermostat. If 24 volts is not present from the
room thermostat, check for the following:
i.Proper operation of the room thermostat (contact
between R and G with the fan switch in the
“ON” position and in the “AUTO” position during
operation calls)
14. If none of the above corrected the error, test the integrity
of the UCB. Disconnect the C1 terminal wire and jumper
it to the Y1 terminal. DO NOT jump the Y1 to C1 terminals. If the compressor engages, the UCB has faulted.
ii.Proper wiring between the room thermostat and
the UCB, and
15. If none of the above correct the error, replace the UCB.
iii.Loose wiring from the room thermostat to the UCB
GAS HEAT TROUBLESHOOTING GUIDE
On calls for heating, the draft motor operates and the furnace
lights but the supply air blower motor does not energize after
a short delay (the room thermostat fan switch is in “AUTO”
position).
The furnace may shut down on a high temperature
condition during the procedure. If this occurs, the
UCB energize the supply air blower motor until the
high temperature limit has reset. Caution should be
used at all times as the supply air blower may energize regardless of the room thermostat fan switch
position.
1.
Place the thermostat fan switch in the “ON” position. If
the supply air blower motor energizes, go to Step 9.
2.
If the supply air blower motor does not energize when
the fan switch is set to “ON,” check that line voltage is
being supplied to the contacts of the M3 contactor, and
that the contactor is pulled in. Check for loose wiring
between the contactor and the supply air blower motor.
3.
If M3 is pulled in and voltage is supplied at M3, lightly
touch the supply air blower motor housing. If it is hot, the
motor may be off on inherent protection. Cancel any
thermostat calls and set the fan switch to “AUTO”, wait
for the internal overload to reset. Test again when cool.
Unitary Products Group
7.
If 24 volts is present at the room thermostat but not at the
UCB, check for proper wiring between the thermostat
and the UCB, i.e. that the thermostat G terminal is connected to the G terminal of the UCB, and for loose wiring.
8.
If the thermostat and UCB are properly wired, replace
the UCB.
9.
If the blower motor runs with the fan switch in the “ON”
position but does not run shortly after the furnace has
ignited when the fan switch is in the “AUTO” position,
check the room thermostat for contact between R and G
during “W1” calls.
On calls for heating, the supply air blower operates but the
draft motor does not (the room thermostat fan switch is in the
“AUTO” position).
1.
The draft motor has inherent protection. If the motor
shell is hot to the touch, wait for the internal overload to
reset.
2.
If the motor shell is cold with the room thermostat calling
for heat, check for line voltage at the motor leads. If line
voltage is present, replace the draft motor.
3.
If line voltage is not present, check for line voltage on the
ignition control at the “inducer” terminal draft motor relay
(DMR or DMC) contacts in the main control box and
check to see if the (DMR or DMC) is pulled in.
The draft motor runs but the furnace does not light and the
spark ignitor does not spark.
71
1.
Check for 24 volts at the spark ignitor from the ignition
control board (ICB). Check the 24-volt wiring from the
ICB to the spark ignitor. Check for 24 volts at the ICB
spark ignitor terminal.
2.
Check the ground wiring for the ICB and the gas valve is
intact and making good electrical connection. Check the
ceramic insulator on the spark ignitor for breaks or
cracks. Replace the spark ignitor if damaged.
3.
With the draft motor running, check for 24 volts at the
pressure switch terminal on the ICB. If not present,
check for 24 volts on the terminal from the pressure
switch. If present, go to step 4. If 24 volts is not present,
the either pressure or rollout switch is not closed. Or the
draft motor is not sufficiently evacuating the heat
exchanger tubes or the pressure switch has failed.
Check the operation of the pressure switch. Check the
line voltage to the unit; if line voltage is low, call the local
power company. If the problem persists, the draft motor
may need replacement.
4.
If the furnace is hot, it may be out on a high temperature
limit open; wait for limit reset.
5.
If all are intact replace the ICB.
The draft motor runs and the spark ignitor sparks at the
burner, but the burner does not ignite and a gas odor is not
detected at the draft motor outlet.
1.
Check to ensure gas is being supplied to the unit. Confirm that the gas pressure to the unit is within the proper
limits as described in the “POST START CHECKLIST”.
2.
Check the voltage at the gas valve and at the gas valve
terminals on the ICB. Check all wiring between the ICB
and the gas valve. Check to make sure the ground connections are intact.
3.
If 24 volts is present, remove the pilot burner and the orifice. The removal procedure is described in
“BURNER/ORIFICE INSPECTION/SERVICING.” Inspect
the orifice for obstruction. If it is clear, replace the gas
valve.
Main burners light but exhibit erratic flame characteristics.
1.
Subject to change without notice. Printed in U.S.A.
Copyright © by Unitary Products Group 2004. All rights reserved.
Unitary
Products
Group
Check the main burner orifices for obstruction and alignment. The removal procedure is described in
“BURNER/ORIFICE INSPECTION/SERVICING”. Clean
or replace burner orifices and burners as needed.
035-19763-000-A-1103
Supersedes: Nothing
5005
York
Drive
Norman
OK
73069
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