Signet_Controller_9010_instr_D898 +GF+ SIGNET 9010 Intelek-Pro Flow Controller FLOW CONTROLLER +GF+ SIGNET Instruction Manual GEORGE FISCHER +GF+ Important safety information Danger: Avoid electric shock. Do not connect power when the instrument cover is partially or completely removed. Chapter Page 1 1.1 1.2 1.3 Introduction Introduction Front Panel Description Rear Panel Description 2 2.1 2.2 2.3 2.4 2.5 2.6 2.7 Installation and Operation Mounting Instructions Power Connections Input Connections Standard Output Connections Relay Output Connections Verifying Analog Outputs Analog Output Connections 4 4 5 6 7 8 9 10 3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 System Configuration Introduction Calibration Menu, Frequency Inputs Calibration Menu, Analog Inputs 2-Relay Operations Calibration Menu, 2-Relay Calibration Menu, Analog Outputs View-Only Menus 10 10 12 12 15 16 17 18 4 4.1 4.2 4.3 4.4 4.5 4.6 4.7 Technical Support Accessing Internal Options AC Power Configurations Installing Input/Output Options Option Cards and Accessories Input Card Configuration Output Card Configuration Troubleshooting 19 19 19 20 21 22 23 23 Specifications Warranty Information 1 1 2 3 24 26 Table of Contents Unpacking and Inspection Your flow controller package includes the following items: • +GF+ SIGNET 9010 Intelek-Pro Flow Controller • Two stainless steel mounting brackets • Mounting Instructions w/self-adhesive template • Panel gasket • Instruction manual w/assorted engineering labels Warranty Record For your protection, record your unit's purchase information for future reference. The serial number decal is located on the instrument's rear panel. Model: +GF+ SIGNET 9010 Intelek-Pro Flow Controller Purchase Date: ________________________ Serial Number: _________________________ Purchased From: ________________________ Purchase Order Number: ________________ 1.1 Introduction Your new +GF+ SIGNET 9010 Intelek-Pro Flow Controller has been specifically designed for liquid flow rate measurement in process pipes. The controller's compact 1/4 DIN enclosure (front) is NEMA 4X/IP65 rated and ideal for installing into instrumentation panels with limited space. Chapter 1 Introduction Modular "plug-in" input/output option cards allow you to customize your flow controller to your flow system's requirements. The controller's unique "slide-out" chassis design makes option installation fast and simple. Smart self-configuring microprocessor based circuitry automatically inventories installed options during power-up, allowing you to upgrade your system in seconds without the need for additional equipment. The unit's front panel features a highly visible 4.5- digit (seven segment) and 8-digit (alphanumeric) liquid crystal display with adjustable contrast. Active flow rate, accumulation, and alarm relay information is quickly accessed at a glance. During calibration the user is prompted with clear step-by-step instructions on the unit's front panel display. The +GF+ SIGNET 9010 Intelek-Pro Flow Controller is fully compatible with all +GF+ Signet flow sensor products, yet also accepts other analog inputs, such as 4 to 20 mA or 0 to 5 VDC etc. The technical data given in this publication is for general information purposes only. It implies no warranty of whatever kind. 1 1.2 Front Panel Description FLOW CONTROLLER 1 RLY 1 RLY 2 GPM 11 2 10 3 4 ENTER MOD 5 CAL RELAY FLOW OUTPUT 9 8 7 6 +GF+ SIGNET Item 11: Remove front bezel to change unit tags under clear overlay window. The unit tags are attached to the rear cover of the manual. Item Function 1. Relay Annunciators: Indicate activation status of optional output "alarm" relays 1 & 2 2. LCD Display: Shows flow, calibration, accumulation, and relay activation status information 3. MOD A) Accesses one of three calibration menus: CAL, RELAY, OUT B) Enables a calibration parameter for modification C) Restores a calibration parameter to it's original value during calibration 4. ENTER A) Stores a calibration value into memory after modification B) Used to display available input/output options during normal operation. CAL A) Accesses the CAL "view-only" menu B) Used in conjunction with MOD key to access the main CAL menu 5. 6. RELAY 7. OUTPUT A) Accesses the RELAY "view-only" menu B) Used in conjunction with MOD key to access the RELAY calibration menu A) Accesses the OUTPUT "view-only" menu B) Used in conjunction with MOD key to access the OUTPUT calibration menu 8. Decreases the value of a selected calibration digit 9. Increases the value of a selected calibration digit 10. FLOW A) Returns the unit to normal operation mode B) Selects a digit for modification during calibration 11. Unit Tags Most engineering units and blanks available for custom applications (included). User selected and installed for specific applications. 2 1.3 Rear Panel Description 11 10 9 OUTPUT ANL2 R+ R- SS CNT GND PLS 1 2 3 4 5 6 8 SERIAL A in Tx GND Rx 7 8 6 7 9 A+ A- SENSOR BLK RED SHLD 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 N L1 Function + GND NO C NC NO C NC R+ Note: Rear terminals accept 18 to 22 AWG wire R- AC IN DC IN RLY1 RLY2 ANL1 1 2 3 4 5 Item 90 to 132 VAC or 180 to 264 VAC system power connection 1. AC IN 17 to 30 VDC system power connection 2. DC IN Alarm relay #1 (COM, NO, NC) contact set for external device control (optional) 3. RLY 1 Alarm relay #2 (COM, NO, NC) contact set for external device control (optional) 4. RLY 2 Analog output #1 from option socket #1 (optional) 5. ANL1 Flow sensor input connection (frequency) 6. Sensor Analog signal input connection (optional) 7. A in Serial outputs (future availability) 8. Serial Analog output #2 from option socket #2 (optional) 9. ANL2 CNT emits an open collector pulse output for each increment of totalizer. PLS emits a TTL frequency output in phase with the sensor input 10. Output Unused Terminal 11. SS 3 2.1 Mounting Instructions Chapter 2 The +GF+ SIGNET Intelek-Pro Flow Controller's 1/4 DIN enclosure is specifically designed for panel mounting. Adjustable mounting brackets allow mounting in panels up to 1 in./25 mm thick. An adhesive template and instructions are included to insure proper installation. Installation and Operation For outdoor and/or stand alone installations the splash-proof NEMA 4X/IP65 back cover kit is recommended (ordered separately). Figure 1 External dimensions Panel Gasket *Optional NEMA 4X/IP65 Rear Cover Mounting Panel Max. panel thickness = 1 in./25 mm Mounting Clamp (included, 2 ea.) 3.8 in. sq. 96 mm 3.5 in. 88 mm SIDE VIEW 5.7 in./145 mm 6 in./152 mm 6.5 in./165 mm 7.2 in./183 mm Panel Cutout Instructions Recommended panel cutout 3.54 in./90 mm square. Maximum panel cutout 3.62 in./ 92 mm square, DO NOT exceed. Use adhesive backed template (included) 4 2.2 Power Connections AC Power Connections AC Hot AC Ground* AC Neutral Figure 2 90 to 132 VAC AC power wiring OR 180 to 264 VAC 15 16 17 18 19 20 21 22 23 24 25 26 27 28 N L1 + GND NO DC IN AC IN C NC NO RLY1 C NC R+ R- ANL1 RLY2 Instructions 1. Jumper selectable for 90 to 132 OR 180 to 264 VAC operation. Confirm AC power configuration before applying power. See section 4.2 pg# 19 2. *A direct or low impedance AC ground (earth ground) MUST be used for proper operation. 3. To reduce the possibility of noise interference, AC power lines must be isolated from signal lines. Danger: Avoid electric shock. Do not connect power when the instrument cover is partially or completely removed. DC power is recommended when ground fault interrupt devices (GFI's) are used. DC Power Connections Figure 3 17 to 30 VDC @ 0.5 A * DC power wiring GND 15 16 17 18 19 20 21 22 23 24 25 26 27 28 L1 N AC IN + GND NO DC IN C RLY1 NC NO C RLY2 NC R+ R- ANL1 Note: AC/DC power can be connected simultaneously, using DC power as an uninterrupted power source. *A direct or low impedance earth ground MUST be used for optimum performance. 5 2.3 Input Connections Four input sources are accepted: Note: See section 4.4 for a listing of available input cards. A. Non-isolated Frequency Inputs Frequency (non-iso) card: Accepts non-isolated, 0 to 10 kHz @ 0.2 Vp-p minimum sine or square wave signal inputs. This card requires dip switch configuration prior to operation. B. Isolated Frequency Inputs Frequency (iso) card: Accepts isolated, 0 to 10 kHz @ 0.5 Vp-p minimum sine or square wave signal inputs. No configuration required. C. Analog Inputs Two analog input cards are offered: • Analog (iso) current, 4 to 20/0 to 20 mA • Analog (iso) voltage, 0 to 5/0 to 10 VDC Input ranges are software selectable, requiring no internal configuration. Figure 4 Input Wiring ANL2 OUTPUT SS CNT GND PLS 1 C To reduce the possibility of noise interference, separate input lines from AC power lines. 6 A & B 2 3 4 SERIAL R+ R- 5 6 7 Analog Input: Current or Voltage External DC Power Supply OR Frequency Input: for Signet sensors and others A in Tx GND Rx R+ 8 A+ A- 9 10 11 12 13 14 R- ++ BLACK RED SHIELD SENSOR BLK RED SHLD - +GF+ SIGNET 8512 2.4 Standard Output Connections Standard Outputs An open collector counter pulse output (CNT) and a sensor pulse output (PLS) are included with your unit. The counter pulse output (synchronous w/totalizer) emits an open collector 150 ms pulse with a maximum current sinking capacity of 50 mA @ 30 VDC, and is ideal for driving an external counter or accumulator. An external DC power supply and current limiting resistor are required for operation. The sensor pulse output (PLS) emits a standard TTL frequency output in phase with the sensor input and can be used to drive +GF+ SIGNET instruments (except +GF+ SIGNET 5090 and 5091) and other TTL compatible devices. Figure 5 ANL2 OUTPUT SERIAL A in SENSOR BLK RED SHLD SS CNT GND PLS R+ R- Tx GND Rx A+ A- 1 5 7 10 11 12 13 14 2 3 4 6 OR 8 9 Sensor pulse output (PLS)/ counter output (CNT) wiring Red (2) +GF+ SIGNET Indicator or Shld (3) Controller Input Gnd 600Ω @ >1.5 W Gnd + IN TTL Compatible Device 5 to 30 VDC Power Supply External counter Gnd or accumulator To reduce the possibility of noise interference, separate output lines from AC power lines. 7 2.5 Relay Output Connections The 2-Relay option provides two relays for external device control. Each relay's contacts are rated for 5 A maximum. Both NO and NC contacts may be used individually or simultaneously as shown. Figure 6 2-Relay wiring Device A is powered during normal operation. Power is discontinued when relay is energized. Device B is not powered during normal operation. Power is applied after relay is energized. - Device A - + + - Device B + External AC/DC Power Source 15 16 17 18 19 20 21 22 23 24 25 26 27 28 L1 N AC IN To reduce the possibility of noise interference, separate AC relay lines from input/ output lines. 8 + GND NO DC IN C NC NO RLY1 C RLY2 NC R+ R- ANL1 Note: Relay contacts are rated as 5 A @ 250 VAC or 5 A @ 30 VDC maximum resistive load. 2.6 Verifying Analog Outputs Installed analog output options can be configured to either of the unit's rear analog output terminals: ANL1 or ANL2. Configuration is determined by which sockets the options are installed. Options installed in option socket #1 are configured to the rear ANL1 terminals, options installed in socket #2 are configured to the rear ANL2 terminals (see section 4.3). Prior to connection, determine which options are configured to terminals ANL1 and ANL2 as follows: 1. Apply power to unit. 2. Press: ENTER ; available input/output options are individually prompted on the display. 3. Record option configurations for ANL1 and ANL2 in the spaces provided. This information is necessary for wiring analog outputs in the next section. ANL1= (i.e. 4 to 20 mA) ANL2= (i.e. N/A) Danger: Avoid electric shock. Do not connect power when the instrument cover is partially or completely removed. Option Record Note: The unit displays N/A for unavailable options. 9 2.7 Analog Output Connections 0 to 20/4 to 20 mA isolated or non-isolated output as well as 0 to 5/0 to 10 VDC isolated or non-isolated outputs are available. See section 4.4 for a list of available output cards. Figure 7 Analog output wiring ANL2 OUTPUT SS CNT GND PLS 1 2 3 4 R+ R- 5 6 SERIAL A in Tx GND Rx 7 8 9 A+ A- SENSOR BLK RED SHLD 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 N L1 AC IN + GND NO DC IN C RLY1 NC NO C RLY2 NC R+ Analog Ouput #2 - (i.e. 0 to 5 VDC) + etc. + - Analog Output #1 (i.e. 4 to 20 mA*) etc. *The 4 to 20 mA option is jumper configurable for 0 to 20 mA operation. Refer to section 4.6 R- ANL1 Note: The maximum loop impedance for the 4 to 20 mA/0 to 20 mA output is 425 Ω. The minimum load impedance for the 0 to 5 V/0 to 10 V output is 1 kΩ (1000 Ω). To reduce the possibility of noise interference, separate output lines from AC power/relay lines. Chapter 3 System Configuration 3.1 Introduction All the functions which can be modified are contained in three menus: The CAL (calibrate) menu contains those functions which pertain to the input signal and how it is interpreted by the instrument (i.e. K-factor, totalizer reset). The CAL menu also provides access to the security code and display contrast features. The RELAY menu contains all the functions necessary to control any output relays, such as relay 10 setpoint, hysteresis etc. The OUTPUT menu provides access to the functions which define and control all analog output signals, i.e. 4 to 20 mA, 0 to 5 VDC etc. CAL Menu RELAY Menu CAL • • • • • • • • • (frequency) K-factor K-factor decimal Upper display timebase Totalizer reset Totalizer multiplier Display averaging Display decimal Contrast adjust Security code • • • • • • • • (Analog) Range selection Minimum flow rate Maximum flow rate Totalizer reset Totalizer multiplier Display averaging Display decimal Contrast adjust • • • • • • • • • • OUTPUT Menu RELAY (LO/HI) Relay 1 LO/HI Relay 1 setpoint Relay 1 hysteresis Relay 2 LO/HI Relay 2 setpoint Relay 2 hysteresis • • • • OUTPUT Minimum flow rate Maximum flow rate Low output adjust High output adjust Note: A security function is provided which allows the user to "lock out" the calibration menus, restricting access to calibration settings. See Figure 14 . (Pulse) Relay 1 Pulse Relay 1 pulse flow unit setting Relay 2 Pulse Relay 2 pulse flow unit setting All menus are loop type menus which repeat until FLOW is pressed. All menus operate using a standard sequence: 1. Press: MOD to enable calibration sequence. FLOW 2. Enter security code (when active) using: 3. Select menu: 4. Press: MOD CAL RELAY OUTPUT ; press: ENTER ; press menu key to select item. to enable modifying item. 5. Alter item using: FLOW ; press: ENTER to save entry. 6. Press corresponding menu key to advance to next menu item. 7. Repeat steps 4-6 for each menu item. Exit menu by pressing: FLOW 11 3.2 Calibration Menu, Frequency Inputs Legend No = Press Keypad 18888 XXXXXXXX MOD Security Yes Unlock security Code? code using: CAL ENTER = Intelek-Pro Display = Decision Block = Calibration procedure 19999 Modify? K-FACTOR Decimal set in next step K-factor Setting 18888 FLOW Yes MOD No "1" is displayed only when previously selected. Yes CAL "1" flashes when deselected. Select upper display timebase: 1= flow displayed in seconds 2= flow displayed in minutes 3= flow displayed in hours 4= flow displayed in days 2 See Table 1 FLOW Yes MOD No Yes CAL Go to A Press to select decimal location, 0-4 plcs. ENTER MOD Select next item? Modify? TIMEBASE MOD Normal operation Recall original value No Table 1 ENTER Select next item? Modify? DP=0 Press to set K-factor from .0001 to 19999. Recall original value No K-f MOD No Yes CAL Yes Normal operation Press to select upper display timebase (1-4) Recall original value ENTER MOD Select next item? FLOW No Normal operation Note: Accumulator not affected by timebase. 3.3 Calibration Menu, Analog Inputs No 4 to 20 mA option illustrated Note: The unit's software recognizes which input card/ configuration is inserted, therefore displaying the corresponding calibration value. MOD Security Yes Unlock security code using: Code? Modify? mA= 0 or 4 No CAL Yes MOD Press to select operation range, (4-20 or 0-20 mA) 4 Recall original value Select next item? No 12 Yes CAL ENTER FLOW Normal operation ENTER MOD 18888 Modify? 4mA IS Yes No Yes CAL 20mA FLOW Yes No Yes CAL Go to A ENTER MOD Select next item? Modify? IS Press to enter minimum flow rate Recall original value No 18888 MOD MOD Normal operation Press to enter maximum flow rate Recall original value ENTER MOD Select next item? FLOW No Normal operation A TOTL Modify? XXXXXXXX Yes No Yes CAL 1 FLOW Yes No Yes CAL 02 No CAL Yes Press to select multiplier; X0.1,X1, X10,X100,X1000 FLOW ENTER MOD Yes MOD Normal operation Press to select averaging time, 2-10 seconds Recall original value ENTER MOD Exiting Menu Select next item? No Continued MOD Select next item? Modify? AVRG MOD Normal operation Recall original value No FLO ENTER Select next item? Modify? X Press to reset totalizer to zero Recall original value No TOTL MOD FLOW Normal operation Menu will repeat until FLOW is pressed. 13 ---.-FLO Modify? DP=2 Yes No Yes CAL FLOW Yes No Yes CAL 0000 MOD Press to select best contrast Modify? FLOW Yes MOD Press to select personal security code Repeat menu? No 14 MOD Normal operation Recall original value Yes ENTER Select next item? No CAL MOD Normal operation Recall original value No SEC CODE ENTER Select next item? Modify? CONTRAST Press to select display decimal, 0-4 places Recall original value No 18888 MOD FLOW Normal operation ENTER MOD 3.4 2-Relay Operations The 2-Relay option allows you to configure individual setpoints, LO or HI operation, and hysteresis values for two independent on/off relays. Figure 8 LO relay operation mode Flow • Relay Setpoints: Setpoints represent the flow rate at which each relay is energized. • Relay Hysteresis: Hysteresis values directly effect the LO and HI relay modes, specifying how far the flow will rise above (LO Relay Mode) or fall below (HI Relay Mode) each relay's setpoint prior to de-energizing the relay. The main purpose for hysteresis is to eliminate relay "chatter", caused by a flow hovering around a relay's setpoint. Hys-teresis values are programmed in direct flow units and must be less than the corresponding relay setpoint. Hysteresis only applies when exiting an alarm condition. • LO Relay Operation: In LO operation, the relay is energized when the flow drops below the set-point, and is de-energized when the flow rises above the setpoint plus hysteresis. See Figure 8. = LO setpoint = Hysteresis = Relay energized = Relay de-energized Figure 9 HI relay operation mode • HI Relay Operation: In HI operation, the relay is energized when the flow rises above the setpoint and is de-energized when the flow falls be-low the setpoint plus hysteresis. See Figure 9. • Pulse Relay Setting: Setting relay 1 or 2 to the Pulse operation mode means the relay will be cycled (energized) for a 150 ms period each time a user specified quantity is measured. Flow = HI setpoint = Hysteresis = Relay energized = Relay de-energized 15 3.5 Calibration Menu, 2-Relay A No Security Yes Unlock security code using: Code? MOD RLY1 LO Modify? IS Yes No Yes RELAY MOD 0100 SET position set by CAL menu K-factor Modify? RLY1 Yes FLOW Yes 0020 Menu will repeat until Yes No Exiting Menu FLOW Relay 2 LO, HIGH, or PULSE, go to: A is pressed. Yes MOD PULSE Mode ? Normal operation Yes Go to B Press to set relay setpoint ENTER MOD Select next item? Modify? HYS1 MOD Recall original value No SET ENTER No No RELAY Press to select relay operation mode LO, HIGH, or PULSE Recall original value Select next item? No Note: Displayed decimal RELAY ENTER FLOW Normal operation MOD Press select relay hysteresis to Recall original value ENTER MOD Select next item? FLOW No Normal operation B RELAY Note: Relay cannot exceed 4 pulses per second. rLY 1 XXXXXXX.X Modify? No Relay 2 LO, HIGH, or PULSE, go to: A 16 Yes MOD Press to set pulse units (0.1 to 9999999.9) Recall original value ENTER MOD 3.6 Calibration Menu, Analog Outputs No Security Yes Code? MOD 9999 ANL 1 Unlock security code using: Modify? 4m Yes No 9999 Modify? 20m FLOW Yes No ADJUST Modify? Ammeter required, see Figure 10 Yes 20 ENTER MOD MOD Normal operation Press to fine tune 4 mA output signal. See note* *Note: Press: ENTER MOD FLOW Modify? Yes No Yes MOD Press to fine tune 20 mA output signal. See note* Recall original value FLOW to quickly access the minimum or maximum current output signal Normal operation Repeat Menu? No FLOW to fine Press: tune the current output signal Select next item? Ammeter required, see Figure 10 OUTPUT Press to select flow rate at 20 mA output signal Recall original value No ADJUST MOD FLOW No Yes OUTPUT MOD Normal operation Recall original value No 4 ENTER Select next item? Yes OUTPUT Press to select flow rate at 4 mA output signal Recall original value No ANL 1 MOD 4 to 20/0 to 20 mA (iso/ non-iso) options illustrated OUTPUT Select next item? Yes OUTPUT ENTER MOD ENTER Figure 10 The min. and max. current adjustment steps require an external ammeter for monitoring the current output. Normal operation ANL2 OUTPUT SERIAL R+ R- SS CNT GND PLS SENSOR A in Tx GND Rx A+ A- BLK RED SHLD Exiting Menu Menu will repeat until FLOW is pressed. 1 2 3 4 5 6 7 R+ R- 8 9 10 11 12 13 14 AMMETER RR+ 15 16 17 18 19 20 21 22 23 24 25 26 27 28 L1 N AC IN + GND NO C DC IN RLY1 NC NO C RLY2 NC R+ R- ANL1 17 3.7 View-Only Menus Note: The view-only menus are designed for viewing only and DO NOT permit access for calibration of any kind. Menus will vary depending upon installed options. Exiting Menus: Exit view only menus at any time by pressing: FLOW Three "view-only" menus (CAL, RELAY, and OUTPUT) are available during normal operation. Each view only menu provides the operator a means of browsing through calibration settings without disturbing system calibration and/or the flow process. When used in conjunction with the security feature, the view only menus allow an operator access to limited calibration information on the front display, excluding the ability to change system parameters without the supervisors approval and personal security code. Access each of the three view only menus by pressing the corresponding menu key. After entering each of the three view only menus, each calibration parameter is sequentially displayed on the main and lower displays by successively pressing it's corresponding menu key as follows: Main (CAL) view-only menu: Frequency (iso/non-iso) input option illustrated Totalizer Resolution K-factor CAL Flow display decimal pt. Relay view-only menu: RELAY Flow display averaging 2-Relay LO/HI output option illustrated Relay 1 LO, HI, or Pulse Relay 2 hysteresis Output view-only menu: OUTPUT Relay 1 setpoint Relay 2 setpoint Relay 2 LO, HI, or Pulse 4 to 20 mA (iso/non-iso) output option illustrated Flow rate setting for 4 mA output Flow rate setting for 20 mA output 18 Relay 1 hysteresis 4.1 Accessing Internal Options 1. Remove bezel (1) by placing a coin in the notch (2), twist coin to remove the bezel from the instrument casing. See Figure 11 2. Loosen the four front bracket screws (3), then loosen the center "jack-screw" (4). See Figure 12 Chapter 4 Technical Support 3. Slide the electronics assembly (5) from the instrument casing. See Figure 13 4. Lift upper retainer with adhesive gasket to install/remove plug-in cards. Be sure plug-in cards are properly seated in slots before reassembling instrument. See Figure 13 Figure 11 Figure 13 card retainer 1 Input/ output cards Side View 2 Figure 12 5 Push down on card retainer to slide the chassis back into the case. 3 RLY 1 RLY 2 RLY 3 RLY 4 Input/ output cards Front Panel 4 4.2 AC Power Configurations Warning: Check AC Two AC power options are possible; 90 to 132 VAC, or 180 to 264 VAC. Each power option is selectable via internal jumpers on the main pc board. See Figure 14 configuration before applying power to unit. 19 Figure 14 Main PC Board Option Sockets Security Feature 1 2 3 OUTPUT CARD #1 4 1 2 3 OUTPUT CARD #3 4 1 INPUT CARD 3 OPEN 2 OPEN Enable the security feature by setting positon #1 "closed" 4 OPEN Disable the security feature by setting positon #1 "open" OUTPUT CARD #2 Blue Jumpers 180 to 264 VAC 90 to 132 VAC operation OR operation Fuse, 1/4 A @ 250 VAC (fast blow) 4.3 Installing Input/Output Options Input/output option cards are "keyed" for proper insertion into four sockets. Sockets are located on the unit's main pc board and are clearly marked. See Figure 14 and table below: Socket Labeled Compatible Options Input Card Dedicated for input cards Output Card #1 Accepts all analog output cards Output Card #2 Accepts all analog output cards Output Card #3 Dedicated for the 2-Relay output card. 20 4.4 Option Cards and Accessories Part Number Input Cards Code 3-9010.400-1 (requires configuration) Frequency Input (non-isolated) See section 4.5 198 840 621 3-9010.400-2 (configuration not required) Frequency Input (isolated) 198 840 622 3-9010.400-3 4 to 20/0 to 20 mA input (isolated) 198 840 623 3-9010.400-4 0 to 5/0 to 10 VDC input (isolated) 198 840 624 Part Number Output Cards Code 3-9000.450-1 (requires configuration) 4 to 20/0 to 20 mA See section 4.6 (non-isolated) 198 840 631 3-9000.450-2 0 to 5 VDC (non-isolated) 198 840 632 3-9000.450-3 0 to 10 VDC (non-isolated) 198 840 633 3-9000.460-1 (requires configuration) 4 to 20/0 to 20 mA (isolated) See section 4.6 198 840 634 3-9000.460-2 0 to 5 VDC (isolated) 198 840 635 3-9000.460-3 0 to 10 VDC (isolated) 198 840 636 3-9000.440-1 2-Relay card 198 849 641 Part Number Accessories Code 3-5000.399 +GF+ SIGNET mounting adapter plate 198 840 224 3-5000.395 NEMA 4X/IP65 back cover 198 840 227 3-9010.650 Assorted engineering labels 198 840 205 3-9000.392 Conduit connector kit for NEMA 4X back cover (includes 3 connectors) 198 840 217 21 Part Number Spare Parts Code 3-9000.525-1 Front bezel 198 840 206 3-9000.575 Panel mounting gasket 198 840 207 3-9000.560 Mounting Clamp 198 840 216 2400-0404 Front cover screws (4 each) 198 840 209 3-9000.570 Front cover gasket 198 840 210 6400-0019 Fuse, 1/4 A @ 250 VAC (fast blow) 198 840 208 4.5 Input Card Configuration Figure 15 Frequency (non-iso) input card dip switch settings 0 1 The non-isolated Frequency Input Card (Part number 3-9010.400-1) requires dip switch configuration prior to operation. See Figure 15 1 + GF+ Signet Sensor 508 2502 Dip switch settings 1234 1011 Function 5 VDC power to sensor with pull down resistor 1111* No power to sensor with pulldown resistor 1110 3 525 2515 2717 No power to sensor with no pulldown resistor 2000 2507 2536 2540 2550 1001 5 VDC power to sensor with pull up resistor 4 2 515 TTL inputs Frequency Input Card Dip Switch *Dip switch factory configured for the +GF+ SIGNET 515 Rotor-X Paddlewheel Flow Sensor. 22 4.6 Output Card Configuration Each 4 to 20/0 to 20 mA (iso or non-iso) output card contains jumper selections for it's operation range. • Placing the blue jumper in the "A" position configures the card for 4 to 20 mA operation. Figure 16 4 to 20/0 to 20 mA output cards Non-isolated version A B Isolated version B Blue Jumper Blue Jumper A • Placing the blue jumper in the "B" position configures the card for 0 to 20 mA operation. 4.7 Troubleshooting Error codes will be shown on the display after an abnormal occurrence, such as large amounts of electromagnetic interference or a large voltage transient on the AC power line occur. Displayed error codes represent corrupted setup data in the internal memory which must be reentered by the operator. See Figure 17 Figure 17 Displayed error codes Front Display CAL Menu Error Codes RELAY Menu Error Codes OUTPUT Menu Error Codes 01: 02: 03: 04: 05: 06: 07: 08: 01: 02: 03: 04: 05: 06: 01: Recalibrate ANL 1 settings 02: Recalibrate ANL 2 settings Reset Reset Reset Reset Reset Reset Reset Reset K-factor/low setpoint K-factor/high setpoint Totalizer totalizer multiplier flow averaging flow decimal contrast security code Reset Reset Reset Reset Reset Reset relay 1 LO, HI or Pulse relay 1 flow/pulse setpoint reley 1 hysteresis relay 2 LO, HI or Pulse relay 2 flow/pulse setpoint relay 2 hysteresis 23 Specifications Power Requirements 17 to 30 VDC @ 0.5 A max. and/or 90 to 132 VAC @ 50 to 60 Hz or 180 to 264 VAC @ 50 to 60 Hz Operating Temperature 32 to 130 °F/0 to 55 °C Relative Humidity 95% R.H. max., non-condensing Enclosure Materials: ABS plastic Rating: NEMA 4X/IP65 front NEMA 4X/IP65 rear cover (optional) Dimensions: 3.5 X 3.5 X 6.0 in./ 88 X 88 X 165 mm Memory Backup Non-volatile RAM Liquid Crystal Display 4.5 digits, 0.5 in./12.7 mm height (upper) 8 digits, 0.3 in./7.6 mm height (lower) 2 alarm annunciators Accuracy: 0-5 kHz input, 0.05% of reading Display Averaging Programmable from 2 to 10 seconds Noise Immunity Exceeds IEC 801-2, level 3, IEC 801-3, level 2 Input Signal Frequency (iso or non-iso): Frequency range: 0 to 10 kHz K-factor range: .0001 to 19999. Minimum signal amplitude: Non-iso freq input: 0.2 Vp-p 24 (continued) Isolated freq input: 0.5 Vp-p Isolation: 500 VDC to earth ground Flow Current and Voltage (iso): Input range: 4 to 20 mA or 0 to 20 mA 0 to 5 VDC or 0 to 10 VDC Isolation: 500 VDC isolation to earth ground Output Signals Sensor Pulse Output TTL compatible synchronous with sensor input Max. current sink: 20 mA Max. current source: 10 mA Counter Pulse Output Open collector transistor synchronous with totalizer Max. current sink: 50 mA @ 30 VDC max. 2-Relay Outputs: Two SPDT contact outputs: 5 A @ 250 VAC or 30 VDC resistive load max. current Analog 4 to 20 or 0 to 20 mA Response time: 2.5 s max. for 100% change Maximum loop resistance: 425 Ω Isolation: 500 VDC to earth ground Accuracy: ±0.5% of full scale Analog 0 to 5 or 0 to 10 VDC Response time: 2.5 s max. for 100% change Maximum loop resistance: 1 kΩ (1000 Ω) Isolation: 500 VDC to earth ground (optional) Accuracy: ±0.5% of full scale 25 U.S. Warranty Information Limited Two-Year Warranty Signet Scientific Company warrants its instruments to be free from defects in material and workmanship under normal use for a period of two years from the date of purchase by the initial owner, or three years from date of manufacture, whichever comes first, as described in the following paragraphs. This warranty does not cover defects caused by abuse or electrical damage. Signet Scientific Company will not cover under warranty any instruments damaged during shipment to the factory less case or if improperly packed. Repair attempts by anyone other than authorized service personnel will void the warranty. Proof of date of purchase will be required before warranty repairs can begin. Transducers and cables will not be covered after installation. Parts which prove to be defective in the first year will be repaired or replaced free of charge including labor, shipped F.O.B. our factory or a designated service center (addresses furnished upon request). Only non-moving parts, such as electrical components, which prove defective during the second year are warranted. Meter movements will not be covered. All units qualifying for warranty service after one year are subject to a service charge for replacement of non-moving parts. Items returned for warranty repair must be shipped prepaid and insured. Warranty claims are processed on the condition that prompt notification of a defect is given to Signet Scientific Company within the warranty period. 26 Signet Scientific Company shall have the sole right to determine whether in fact a warranty situation exists. Signet Scientific Company is continually making design changes and improvements that adapt to the original circuit configuration. These will be incorporated as required in older units on a minimal charge basis while under warranty. Consequential Damages Signet Scientific Company shall not be liable for special consequential damages of any nature with respect to any merchandise or service sold, rendered or delivered. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. 27 Notes: Notes: Notes: +GF+ SIGNET Sales Offices: USA Switzerland Singapore Japan China Australia George Fischer, Inc., 2882 Dow Avenue, Tustin, CA 92780/USA, Tel. (714) 731-8800, Fax (714) 731-6201 Georg Fischer Rohrleitungssysteme AG, P.O. Box 671, CH-8201 Schaffhausen/Switzerland, Tel. 052/631 1111, Fax 052/631 2830 George Fischer Pte. Ltd., 15 Kaki Bukit Road 2, KB Warehouse Complex, Singapore 1441, Tel. 65/747 0611, Fax 65/747 0577 Kubota George Fischer, 2-47 Shikitsuhigashi, 1-Chome, Naniwa-Ku, Osaka, 556-91 Japan, Tel. 816/648 2545, Fax 816/648 2565 Georg Fischer Ltd., Rm 1503, Business Residence Bldg. of Asia Plaza, 2-3 Bldg. No. 5th Qu Anzhenxili, Chaoyang Qu, Beijing 100029, P.R. China, Tel. 86/10 6443 0577, Fax 86/10 6443 0578 George Fischer Pty. Ltd., Suite 3, 41 Stamford Road, Oakleigh, Victoria 3166, Australia, Tel. 61/3 9568 0966, Fax 61/3 9568 0988 Signet Scientific Company, 3401 Aerojet Avenue, El Monte, CA 91731-2882 U.S.A., Tel. (626) 571-2770, Fax (626) 573-2057 PRINTED ON RECYCLED PAPER GEORGE FISCHER +GF + Piping Systems 3-9010.090 E-8/98 © Signet Scientific Company 1993 Printed in U.S.A.