INSTALLATION INSTRUCTIONS AND HOMEOWNER’S
MANUAL
AMP SERIES
HIGH-BOY MULTIPOSITION
OIL-FIRED FURNACE
Models:
AMP154SD
AMP154SV
INSTALLER / SERVICE TECHNICIAN:
Attention:
USE THE INFORMATION IN THIS MANUAL FOR THE
INSTALLATION AND SERVICING OF THE FURNACE AND
KEEP THE DOCUMENT NEAR THE UNIT FOR FUTURE
REFERENCE.
Do not tamper with the unit or its controls.
Call a qualified service technician.
HOMEOWNER:
Manufactured by: Dettson Industries Inc.
PLEASE KEEP THIS MANUAL NEAR THE FURNACE FOR
FUTURE REFERENCE.
Sherbrooke,
Qc,
www.dettson.com
Printed in Canada on 100%
recycled paper
2017-08-21
Canada
X40183 Rev.I
3.3.7
3.3.8
3.3.9
4
2
3
MAINTENANCE
SAFETY
10
10
10
10
4.1 CLEANING THE HEAT EXCHANGER . . . . . . . . . . . . . . . . . . . .
Table of content
1
Supply Air Temperature Rise Test . . . . . . . . .
Limit control check . . . . . . . . . . . . . . . .
Restart after Burner Failure . . . . . . . . . . . .
10
4.2 CLEANING THE BLOCKED VENT SHUT-OFF DEVICE (BVSO) .
10
4.3 CLEANING THE BURNER HEAD . . . . . . . . . . . . . . . . . . . . . . .
11
4.4 CHANGING THE NOZZLE . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
4.5 CHANGING THE OIL FILTER . . . . . . . . . . . . . . . . . . . . . . . . . .
11
4.6 CHANGING THE AIR FILTER . . . . . . . . . . . . . . . . . . . . . . . . . .
11
2
1.1 SAFETY LABELING AND WARNING SIGNS . . . . . . . . . . . . . . .
2
1.2 IMPORTANT INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . .
2
1.3 DETECTION SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
1.4 DANGER OF FREEZING . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
INSTALLATION
5
FURNACE INFORMATION
12
6
TECHNICAL SPECIFICATIONS
13
2
2.1 POSITIONING THE FURNACE . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.1
Installation in an enclosure . . . . . . . . . . . .
3
3
2.2 CONFIGURATIONS . . . . . . . . . . .
2.2.1
Upflow installation . .
2.2.2
Downflow Installation
2.2.3
Horizontal Installation
3
3
3
4
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List of figures
2.3 ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
2.4 INSTALLATION OF THE THERMOSTAT . . . . . . . . . . . . . . . . . .
4
Figure 1:
2.5 INSTALLATION OF THE BURNER . . . . . . . .
2.5.1
Nozzles . . . . . . . . . . . .
2.5.2
Air and Turbulator Settings . .
2.5.3
Post purge delay adjustment .
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Figure
Figure
Figure
Figure
2.6 VENTING .
2.6.1
2.6.2
2.6.3
2.6.4
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5
2.7 BLOCKED VENT SHUT-OFF DEVICE (BVSO) FOR CHIMNEY
VENTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7.1
BVSO Functional Test . . . . . . . . . . . . . . .
6
6
2.8 COMBUSTION AIR SUPPLY AND VENTILATION . . . . . . . . . . . .
2.8.1
Contaminated Combustion Air . . . . . . . . . .
2.8.2
Burner with Outdoor Combustion Air Kit . . . . . .
6
6
6
2.9 OIL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
2.10 DUCTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.10.1
Air filter . . . . . . . . . . . . . . . . . . . . . .
7
7
2.11 SUPPLY AIR ADJUSTMENTS (4 SPEED MOTORS) . . . . . . . . . .
7
2.12 SUPPLY AIR ADJUSTMENTS (ECM VARIABLE SPEED
MOTORS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
2.13 INSTALLATION OF ACCESSORIES . . . . . . .
2.13.1
Humidifier (HUM) . . . . . . .
2.13.2
Electronic Air Cleaner (EAC) .
2.13.3
Air Conditioner (or Heat Pump)
8
8
8
8
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Masonry chimney . . . . .
Factory-built chimneys . .
Draft regulator . . . . . . .
Side wall venting . . . . .
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Figure 8:
Location and dimensions of ventilation air openings
in a closet door . . . . . . . . . . . . . . . . . .
Upflow Installation . . . . . . . . . . . . . . . .
Downflow Installation . . . . . . . . . . . . . . .
Horizontal Installation . . . . . . . . . . . . . . .
Thermostat wiring, heating and air conditioning with
4-speed motor . . . . . . . . . . . . . . . . . .
Thermostat wiring, heating and air conditioning with
ECM variable speed motor . . . . . . . . . . . .
Thermostat wiring, heating and air conditioning/heat
pump with ECM variable speed motor . . . . . .
Blower Start/Stop Delays . . . . . . . . . . . . .
Figure
Figure
Figure
Figure
Figure
Furnace Dimensions . . . . . . . . . . . .
Wiring diagram 4-speed motor (PSC) . . . .
Wiring diagram variable speed mortor (ECM)
Parts list with 4-speed motor (PSC) . . . . .
Parts list with variable speed motor (ECM) .
2:
3:
4:
5:
Figure 6:
Figure 7:
9:
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11:
12:
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Table 1:
Table 2:
Table 3:
3.1 START-UP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
3.2 OPERATING SEQUENCE OIL HEATING MODE . . . . . . . . . . . .
9
Table 4:
Table 5:
3.3 CHECKS AND ADJUSTMENTS. . . . . . .
3.3.1
Purging the oil line . . . .
3.3.2
Pressure adjustment . . .
3.3.3
Combustion Check . . . .
3.3.4
Draft Regulator adjustment
3.3.5
Overfire pressure test . . .
3.3.6
Vent Temperature Test . .
9
9
9
9
9
9
9
Table
Table
Table
Table
Table
Table
Technical specifications . . . . . . . . . . . . .
Airflow data, models with 1 ECM motor . . . . .
Airflow data model with 1HP 4-speed motor . . .
Minimum clearances from combustible materials
Parts list with 4-speed motor PSC . . . . . . . .
Parts list with variable speed motor (ECM) . . .
8
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16
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18
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21
List of tables
Blower speed adjustments, 4-speed PSC motor . .
Airflow adjustments heating mode_ECM motor . .
Airflow adjustments air conditioning mode_ECM
motor . . . . . . . . . . . . . . . . . . . . . . .
Airflow adjustments all modes_ECM motor . . . .
Delay adjustments all modes_ECM motor . . . . .
OPERATION
3
3
4
4
1
6:
7:
8:
9:
10:
11:
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13
14
15
15
20
22
d) Do not stack items or boxing within the required clearances to
combustible materials specified in Table 9;
1
e) This furnace is designed for use with #1 or #2 heating oil
only. The use of gasoline, motor oil or any other oil containing
gasoline is prohibited;
SAFETY
1.1
f) Never block or otherwise obstruct the filter and/or return air
openings;
SAFETY LABELING AND
WARNING SIGNS
g) Ask the technician installing your furnace to show and explain to
you the following items:
i. The main disconnect switch or circuit breaker;
The words DANGER, WARNING and CAUTION are used to identify
the levels of seriousness of certain hazards. It is important that you
understand their meaning. You will notice these words in the manual as
follows:
ii. The shutt off valve on the oil tank
iii. The oil filter and how to change it (it must be changed
once a year);
iv. The air filter and how to change it (check monthly and
clean or replace if necessary);
DANGER
h) Before calling for service, be sure to have the information of
section 5 of your manual close by in order to be able to provide
the contractor with the required information, such as the model
and serial numbers of the furnace.
Immediate hazards which WILL result in death or serious
bodily and/or material damage.
WARNING
1.3
Hazards or unsafe practices which CAN result in death or
serious bodily and /or material damage.
It is recommended that carbon monoxide detectors be installed
wherever oil or gas fired heaters are used. Carbon monoxide can
cause bodily harm or death. For this reason, agency approved carbon
monoxide detectors should be installed in your residence and properly
maintained to warn of dangerously high carbon monoxide levels.
There are several sources of possible smoke and flames in a residence.
Smoke and flames can cause bodily harm or death. For this reason,
agency approved smoke detectors should be installed in your residence
and properly maintained, to warn early on, of a potentially dangerous
fire. Also, the house should be equipped with approved and properly
maintained fire extinguishers.
Your unit is equipped with safety devices that can prevent it from
functioning when anomalies are detected such as a blocked venting
system.
CAUTION
Hazards or unsafe practices which CAN result in minor bodily and
/or material damage.
1.2
DETECTION SYSTEMS
IMPORTANT INFORMATION
WARNING
1.4
Non-observance of the safety regulations outlined in this
manual will potentially lead to consequences resulting in
death, serious bodily injury and/or property damage.
DANGER OF FREEZING
CAUTION
If your furnace is shut down during the cold weather season, water
pipes may freeze, burst and cause serious water damage. Turn off
the water supply and bleed the pipes.
WARNING
If the heater is left unattended during the cold weather season, take the
following precautions:
Installation and repairs performed by unqualified persons can
result in hazards to them and to others. Installations must
conform to local codes or, in the absence of such codes, to
codes of the country having jurisdiction.
The information contained in this manual is intended for use
by a qualified technician, familiar with safety procedures and
who is equipped with the proper tools and test instruments.
Failure to carefully read and follow all instructions in this
manual can result in death, bodily injury and/or property
damage.
a) Close the main water valve in the house and purge the pipes if
possible. Open all the faucets in the house;
b) Ask someone to frequently check the house during the cold
weather season to make sure that there is sufficient heat to
prevent the pipes from freezing. Tell this person to call an
emergency number if required.
2
a) It is the homeowner’s responsibility to engage a qualified
technician for the installation and subsequent servicing of this
furnace;
INSTALLATION
This furnace is a true multi-position unit, in that it will function in an
upflow, downflow or horizontal configuration to the left or the right. Only
a few modifications are required during installation to change from one
position to another. The unit is shipped in the upflow configuration and
instructions as to how to change to the other positions are included in
this manual.
b) Do not use this furnace if any part of it was under water. Call a
qualified service technician immediately to assess the damage
and to replace all critical parts that were in contact with water;
c) Do not store gasoline or any other flammable substances, such
as paper or carton, near the furnace;
2
The unit is shipped with a burner and its controls. It requires a 115VAC
power supply to the control panel and thermostat hook-up as shown on
the wiring diagram, one or more oil line connections, suitable ductwork
and connection to a properly sized vent.
All local and national code requirements governing the installation of oil
burning equipment, wiring and the flue connection MUST be followed.
Some of the codes that may apply are:
CSA B139:
Installation code for oil burning equipment;
ANSI/NFPA 31: Installation of oil burning equipment;
ANSI/NFPA 90B: Warm air heating and air conditioning systems;
ANSI/NFPA 211: Chimneys, Fireplaces, Vents and solid fuel
burning appliances;
ANSI/NFPA 70: National Electrical Code;
CSA C22.1 :
Canadian Electrical Code;
or CSA C22.10
Only the latest issues of these codes shall be used.
2.1
Figure 1 – Location and dimensions of ventilation air
openings in a closet door
POSITIONING THE FURNACE
2.2
WARNING
2.2.1
F IRE AND EXPLOSION HAZARD
The furnace must be installed in a level position, never where
it will slope toward the front.
Do not store or use gasoline or any other flammable
substances near the furnace.
Non-observance of these instructions will potentially result in
death, bodily injury and/or property damage.
CONFIGURATIONS
Upflow installation
The return air opening may be located on either side of the furnace.
Care should be taken not to damage the wires inside, while cutting
the opening. Install the filter rack supplied with the unit according to
the instructions provided with it. It is also recommended to install the
blower door before handling or moving the unit. Refer to Figure 2 for
additional details.
Figure 2 – Upflow Installation
CAUTION
This furnace is not watertight and is not designed for outdoor
installation. It must be installed in such a manner as to protect
its electrical components from water. Outdoor installation will lead
to a hazardous electrical condition and to premature failure of the
equipment.
The minimum clearances from combustible material for each of
the positions are specified in Table 9.
If the furnace is installed in a basement or on a dirt floor, in a crawl
space for example, it is recommended to install the unit on a cement
base 2.5 cm to 5.0 cm (1" to 2") thick.
The unit must be installed in an area where the ambient and return air
temperatures are above 15°C (60°F). In addition, the furnace should
be installed as closely as possible to the vent, so that the connections
are direct and kept to a minimum. The heater should also be located
close to the centre of the air distribution system.
2.1.1
Installation in an enclosure
The unit can be installed in an enclosure such as a closet. However,
two ventilation openings are required for combustion air. The openings
should be located in front of the furnace approximately 15 cm (6")
above the floor and 15 cm (6") below the ceiling. Figure 1 indicates the
minimum dimensions required and the location of the openings.
2.2.2
Downflow Installation
When the furnace is installed in the downflow position on a combustible
floor, the clearances from combustibles must be adhered to. The
downflow base DFB-104 or KLASB1001DET can be used to ensure
these clearances. Refer to Figure 3 and the installation instructions
provided with the base.
The burner must always be installed in the same manner, regardless of
the discharge position of the furnace. Refer to Figure 3 for additional
details.
3
The appliance must be installed in accordance with the current
ANSI/NFPA 70 National Electrical Code, CSA C22.1 Canadian
Electrical Code Part 1 and/or local codes.
The control system depends on the correct polarity of the power supply.
Connect “HOT” wire (H) and “NEUTRAL” wire (N) as shown in figures
10 and 11.
A separate line voltage supply should be used, with fused disconnect
switch or circuit breaker, between the main power panel and the unit.
Only copper wire may be used for the 115V circuit on this unit. If
wires need to be changed, the replacements must have the same
temperature resistance as the originals.
Figure 3 – Downflow Installation
2.4
INSTALLATION OF THE
THERMOSTAT
A thermostat must be installed to control the temperature of the area to
be heated. Follow the instructions supplied with the thermostat. Also
refer to the wiring diagrams provided with the heating/air conditioning
unit. The connections must be made as indicated on the following
diagrams and the wiring diagrams, Figure 10 and Figure 11.
Figure 5 – Thermostat wiring, heating and air
conditioning with 4-speed motor
2.2.3
Horizontal Installation
When the furnace is installed in the horizontal position, either
suspended or on a combustible floor with a choice of right or left
discharge, the clearances from combustible material must be adhered
to. If the unit is installed on a combustible floor, the horizontal floor base
HFB-101 or KLASB0701DET can be used to ensure these clearances.
Refer to the instructions supplied with the base.
The burner must always be installed in the same manner, regardless of
the discharge position of the furnace. Refer to Figure 4 for additional
details.
Figure 6 – Thermostat wiring, heating and air
conditioning with ECM variable speed motor
Figure 4 – Horizontal Installation
2.3
ELECTRICAL SYSTEM
CAUTION
The exterior of the unit must have an uninterrupted ground to
minimize the risk of bodily harm, if ever an electrical problem
develops. A green ground screw is supplied with the control box
for that purpose.
4
2.5.3
Figure 7 – Thermostat wiring, heating and air
conditioning/heat pump with ECM variable speed
motor
Post purge delay adjustment
The post purge delay on the oil-fired burners is factory set to zero
second. This delay is applicable for all installations with chimney
venting. For heating units installed with side wall venting and a burner
equipped with this feature, the post purge delay must be set to 15
seconds. No delay is required for Riello burners. Refer to the burner
control instruction manual and markings for proper adjustment of the
post purge delay.
2.6
VENTING
WARNING
P OISONOUS CARBON MONOXIDE GAS , FIRE AND EXPLOSION
HAZARD.
Read and follow all instructions in this section.
Never install a hand operated damper in the vent pipe.
However, any Underwriters Laboratories listed, electrically
operated automatic type vent damper may be installed if
desired. Be sure to follow the instructions provided with vent
damper. Also, read and follow all instructions in this section of
the manual.
Failure to properly vent this furnace or other appliances can
result in death, bodily injury and/or property damage.
Note: On units with 2-stage cooling or heat pump, terminal Y1
must be used. When Y1 on the electronic control receives a 24
VAC signal, the airflow is reduced by 20%. Do not use termninal
Y1 with a single stage cooling or heat pump.
2.5
To ensure the safe and proper functioning of an oil furnace, it must
always be connected to a flue with sufficient draft or to an approved
side-wall venting system. In addition, it is strongly recommended to
perform a complete inspection of all the existing venting systems.
INSTALLATION OF THE
BURNER
Refer to the burner manufacturer’s instructions. Also, the burner must
be installed always in the same way independently of the furnace
orientation.
2.6.1
Masonry chimney
This furnace can be vented into an existing masonry chimney. However,
the unit must not be vented into a chimney into which a solid fuel
burning furnace is already being vented.
Before venting this furnace into a chimney, its condition must be
checked and repairs made, if necessary. Also, the chimney lining
and dimensions must conform to local and national codes.
1. Position the mounting gasket between the mounting flange
and the burner mounting plate. Align the holes in the burner
mounting plate with the studs on the mounting flange and bolt
securely in place.
2. Remove the burner drawer assembly or the air tube assembly;
3. Install the nozzle (refer to Technical Specifications in Table 6);
4. Check the electrode settings;
2.6.2
5. Make the electrical connections;
Oil fired furnaces are approved for use with “L” type vents. The unit
may also be used with an approved chimney of proper dimensions
and temperature ratings as specified in the installation code. Refer to
chimney manufacturer’s instructions for proper installation.
6. Complete oil line connections.
2.5.1
Nozzles
The burner comes equipped with an appropriate nozzle. However,
if another size or a replacement nozzle is required, use the
manufacturer’s recommended spray angle and type as shown in Table
6 and based on a pump pressure of 100 psi.
Always select nozzle sizes by working back from the desired flow rate
at operating pressure and not the nozzle marking.
2.5.2
Factory-built chimneys
2.6.3
Draft regulator
It is recommended that a draft regulator be installed in cases where
the draft is either high or variable due to external conditions. Follow the
instructions provided with the regulator.
2.6.4
Air and Turbulator Settings
Side wall venting
The heating unit is approved for side-wall venting. This system includes
model VTK-3 / KLAVT0201DET side-wall venter and a 5” insulated vent
pipe, model IFV5 / KLAFVxx01DET. Refer to the installation instructions
provided with the venting system.
Before starting the burner for the first time, adjust the air and turbulator
settings to those listed in this manual (Table 6). Once the burner
becomes operational, final adjustments will be required. Refer to the
section 3 of this manual.
5
2.7
BLOCKED VENT SHUT-OFF
DEVICE (BVSO) FOR CHIMNEY
VENTING
becomes less and less effective and can easily downdraft. In certain
cases, mechanically supplied air, by way of a blower, interlocked with
the unit, is necessary. It is the installer’s responsibility to check that.
2.8.1
Contaminated Combustion Air
Installations in certain areas or types of structures will increase the
exposure to chemicals or halogens that may harm the furnace. These
conditions will require that only outside air be used for combustion.
The following areas or types of structures may contain or be exposed
to certain substances, potentially requiring outside air for combustion:
CAUTION
It is imperative that this device be installed by a qualified service
technician.
A positive pressure venting system (Sealed Combustion System
or Direct Vent) MUST NOT use the BVSO. Follow the instructions
supplied with the venting system.
1. Commercial buildings;
2. Buildings with indoor pools;
3. Furnaces installed near chemical storage areas.
This device is designed to detect the insufficient evacuation
of combustion gases in the event of a vent blockage.
In
such a case the thermal switch will shut down the oil burner.
The device will then need to be re-armed MANUALLY.
Refer to the detailed instructions and wiring diagrams supplied with the
BVSO for the installation and wiring procedures. The length of wires
supplied with the unit is such that the safety device must be installed
between the flue outlet of the appliance and the draft regulator, as
indicated in the instructions.
It is also essential that the BVSO be maintained annually. For more
details refer to the instructions supplied with the device itself, as well as
in section 4 of this Manual.
Exposure to the following substances:
a) Permanent wave chemicals for hair;
b) Chlorinated waxes and cleaners;
c) Chlorine based swimming pool chemicals;
d) Water softening chemicals;
e) De-icing salts or chemicals;
f) Carbon Tetrachloride;
g) Halogen type refrigerants;
h) Cleaning solvents (such as perchloroethylene);
i) Printing inks, paint removers, varnishes, etc. ;
2.7.1
j) Hydrochloric acid;
BVSO Functional Test
k) Solvent based glue;
The purpose of the following test is only to check that the electrical
outlet on the furnace, designated to the BVSO, is functional.
l) Antistatic fabric softeners for clothes dryers;
m) Acid based masonry cleaning materials.
1. Start up the burner;
2. Remove the three-pole plug from the BVSO outlet on the
furnace;
2.8.2
3. The burner must shut-off immediately, while the blower
continues to run to the end of the cool-down cycle.
Certain burners are designed to function with combustion air taken
directly from the outside. Follow the instructions provided with the
burner, the fresh-air supply kit or the side-wall venting kit.
If the test is not in line with the above, call a QUALIFIED SERVICE
TECHNICIAN.
2.8
Burner with Outdoor Combustion Air
Kit
COMBUSTION AIR SUPPLY
AND VENTILATION
2.9
OIL TANK
WARNING
WARNING
F IRE AND EXPLOSION HAZARD.
Use only approved heating type oil in this furnace. DO NOT
USE waste oil, used motor oil, gasoline or kerosene.
Use of these will result in death, bodily injury and/or property
damage.
P OISONOUS CARBON MONOXIDE GAS HAZARD.
Comply with NFPA 31 (U.S.) and CSA B139 (Canada) standards
for the installation of Oil Burning Equipment and applicable
provisions of local building codes to provide combustion and
ventilation air.
Failure to provide adequate combustion and ventilation air can
result in death, bodily injury and/or property damage.
Check your local codes for the installation of the oil tank and
accessories.
At the beginning of each heating season or once a year, check the
complete oil distribution system for leaks.
Ensure that the tank is full of clean oil. Use No.1 or No.2 Heating Oil
(ASTM D396 U.S.) or in Canada, use No.1 or No.2 Furnace Oil.
A manual shut-off valve and an oil filter shall be installed in sequence
from tank to burner. Be sure that the oil line is clean before connecting
to the burner. The oil line should be protected to eliminate any possible
damage. Installations where the oil tank is below the burner level
must employ a two-pipe fuel supply system with an appropriate fuel
pump. A rise of 2.4 m (8’) and more requires a two stage pump and
a rise greater than 4.9 m (16’) an auxiliary pump. Follow the pump
instructions to determine the size of pipe needed in relation to the rise
or to the horizontal distance.
Oil furnaces must have an adequate supply of combustion air. It is
common practice to assume that older homes have sufficient infiltration
to accommodate the combustion air requirement for the furnace.
However, home improvements such as new windows, doors, and
weather stripping have drastically reduced the volume of air infiltration
into the home.
Refer to oil furnace installation codes relative to combustion and
ventilation air requirements. Consult Section 2.1.1 in this manual,
specifically for units installed in an enclosed space.
Home air exhausters are common. Bathroom and kitchen fans, power
vented clothes dryers and water heaters all tend to create a negative
pressure condition in the home. Should this occur the chimney
6
2.10
DUCTING
1 as well as the table 8 based on static pressure in the Technical
Specifications section of this manual.
To effect the adjustment, the RED (for heating) and BLUE (for cooling
and heat pump) wires can be changed on the motor. Also, refer to the
position of the wires on the electronic board of the unit and consult
the wiring diagrams. If the heating and air conditioning speeds are
the same, the RED wire must be moved to “UNUSED LEADS” on the
electronic board and the jumper provided with the BLUE wire must be
used between the “HEAT” and “COOL” terminals.
The blower start/stop delays can be adjusted by positioning the DIP
switches on the electronic board as shown in the following figures. For
upflow installation, the recommended blower ON delay is 60 seconds
and blower OFF delay 2 minutes.
WARNING
P OISONOUS CARBON MONOXIDE GAS HAZARD.
DO NOT draw return air from inside a closet or utility room.
Return air MUST be sealed to the furnace casing.
Failure to properly seal ducts can result in death, bodily injury
and/or property damage.
The ducting must be designed and installed according to approved
methods, local and national codes as well as good trade practices.
When ducting supplies air to a space other than where the furnace is
located, the return air must be sealed and also be directed to the space
other than where the furnace is located.
2.10.1
Figure 8 – Blower Start/Stop Delays
Carte#1158 Board
Air filter
A properly sized air filter must be installed on the return air side of the
unit. Refer to the Technical Specifications in Table 6, for the correct
dimensions. Also refer to Section 2.2 and the instructions supplied with
the filter.
2.11
SUPPLY AIR ADJUSTMENTS
(4 SPEED MOTORS)
On units equipped with 4-speed blower motors, the supply air must
be adjusted based on heating/air conditioning output and the static
pressure of the duct system. For the desired air flow refer to Table
Table 1 – Blower speed adjustments, 4-speed PSC motor
FURNACE
APPLICATION
2.12
HEATING OR A/C RECOMMENDED
OUTPUT
BLOWER SPEED
HEATING
0.90 USGPH
1.10 USGPH
MED-LOW
MED-HIGH
A/C
3.0 TONS
3.5 TONS
4.0 TONS
5.0 TONS
LOW
MED-LOW
MED-HIGH
HIGH
SUPPLY AIR ADJUSTMENTS
(ECM VARIABLE SPEED
MOTORS)
start/stop delays of the blower must also be adjusted by positioning the
DIP switches on the electronic board.
Refer to the tables 2 to 5, the airflow table 7 and the wiring diagram in
this manual for the proper settings.
On units equipped with ECM variable speed blower motors, the air
supply must be adjusted based on heating/air conditioning output. The
7
Table 2 – Airflow adjustments heating mode_ECM
motor
Table 3 – Airflow adjustments air conditioning
mode_ECM motor
SW1-HEAT
INPUT
SW2-COOL
INPUT
DIP Switch Positions
USGPH
DIP Switch Positions
USGPH
1
2
POSITION
1
2
POSITION
OFF
OFF
A
ON
OFF
B
0.9
OFF
OFF
A
5.0
1.1
ON
OFF
B
OFF
ON
4.0
C
N/A
OFF
ON
C
ON
OFF
3.5
D
N/A
ON
ON
D
3.0
Table 4 – Airflow adjustments all modes_ECM
motor
SW3-ADJ (Adjustment)
CFM HTG.
CFM A/C.
DIP Switch Positions
% Increase
% Increase
1
2
POSITION
or decrease
or decrease
OFF
OFF
A
0%
0%
ON
OFF
B
10%
OFF
ON
C
ON
ON
D
2.13
Table 5 – Delay adjustments all modes_ECM motor
DIP Switch Positions
USGPH
2
POSITION
OFF
OFF
A
0.90
10%
ON
OFF
B
1.10
-10%
-10%
OFF
ON
C
ALL
N/A
0%
ON
ON
D
ALL
2.13.3
INSTALLATION OF
ACCESSORIES
Air Conditioner (or Heat Pump)
An air conditioning coil may be installed on the supply air side ONLY.
WARNING
P OISONOUS CARBON MONOXIDE GAS HAZARD.
Install the evaporator coil on the supply side of the furnace
ducting ONLY.
An evaporator coil installed on the return air side of the ducting
can cause condensation to form inside the heat exchanger,
resulting in heat exchanger failure. This in turn, can result in
death, bodily injury and/or property damage.
E LECTRICAL SHOCK HAZARD.
Turn OFF electrical power at the fuse box or service panel
before making any electrical connections and ensure a proper
ground connection is made before connecting line voltage.
Failure to do so can result in death or bodily injury.
A clearance of 15 cm (6") is required between the bottom of the coil
drain pan and the top of the heat exchanger. If a heat pump is installed,
a “dual-energy” thermostat, or other control is required, in order to
prevent the simultaneous operation of the furnace and the heat pump. It
also prevents a direct transition from heating by way of the heat pump to
heating with oil. Refer to the thermostat instructions or those of another
control used for the proper wiring.
If a coil blower compartment is used, install air tight, motorized and
automatic air dampers. Cold air coming from the coil and passing
across the furnace can cause condensation and shorten the life of the
heat exchanger.
Humidifier (HUM)
The electronic board supplies 120 VAC for a humidifier on the HUM
terminal. It supplies 120 VAC electric power when the burner is in
operation.
A 24 VAC signal can also be supplied from the W and C terminals on
the blower electronic board to activate a switching relay.
Also refer to the instructions supplied with the accessory.
2.13.2
INPUT
1
WARNING
2.13.1
SW4-Delay
3
Electronic Air Cleaner (EAC)
3.1
The EAC terminal on the electronic board supplies 120 VAC when the
blower is operating in the heating or air conditioning mode. This signal
can be used to activate an electronic air cleaner that is not equipped
with an air flow switch. If the cleaner is equipped with an air flow
switch, the S terminal on the PSC electronic board or one of the 120
VAC terminals on the ECM electronic board can be used to provide a
constant supply of 120 VAC.
Also refer to the instructions supplied with the accessory.
OPERATION
START-UP
CAUTION
DO NOT START THE BURNER UNLESS THE BLOWER ACCESS
DOOR IS SECURED IN PLACE.
Before starting up the unit, be sure to check that the following
8
3.3.3
items are in compliance:
1) The electrical installation, the oil supply system, the venting
system, combustion air supply and ventilation;
IMPORTANT
2) The blower access door is in place and the blower rail locking
screws are well tightened;
The heat exchanger metal surfaces may have oil and the baffle
insulation also contains binders. These products will burn or
evaporate when the unit operates for the first time. Because
of this, the smoke reading may be inexact during the first
minutes of operation. Therefore, the unit must operate during
at least 60 minutes before taking any readings to adjust the
combustion quality. Let the unit cool down before making any
adjustments.
3) The Blocked Vent Shut-Off (BVSO) is installed according to
instructions (for chimney venting);
4) The oil supply valve is open;
5) The burner ‘’Reset” button is well pushed in or re-armed;
6) The preliminary air adjustments on the burner comply with the
technical specifications in this manual;
7) The blower speed adjustments for heating and air conditioning
are appropriate and according to the specifications in this
manual;
IMPORTANT
The combustion check verification MUST be performed after
the nozzle replacement or the burner cleaning.
After these
manipulations, the combustion parameters are necessarily
modified. Refer also to the burner instruction manual.
8) The blower start/stop delays are satisfactory;
9) The thermostat of the room is in the heating mode and is set
higher than the ambient temperature.
To start the unit, turn the main electrical switch on.
3.2
1. Drill a test hole in the flue pipe, approximately 18 inches from
the furnace breech. Insert the smoke test probe into the hole.
For installation using a sidewall venting, use the orifice provided
on the breech plate;
OPERATING SEQUENCE OIL
HEATING MODE
2. From a cold start, let the unit operate for about 5 minutes;
3. Set the burner air setting until you have between 0 and 1 on the
Bacharach Scale (or a “trace”);
4. Take a CO2 sample at the same test location where the #1
smoke reading was taken and make note of it. Example: 13.8%
of CO2 or 2.5% of O2;
1) The W-R contact closes;
2) The burner motor starts up to pre-purge the combustion
chamber for a period of 10 to 15 seconds. During that time a
spark is established on the electrodes;
5. the burner air setting to obtain a CO2 reading 1.5% lower (or a
O2 reading 2.0% higher) than the reading associated with the
“trace” of smoke. Example: 12.3% of CO2 or 4.5% of O2;
3) The solenoid valve opens and a flame is established. Shortly
after, the electrodes cease to spark;
6. This method of adjusting the burner will result in clean
combustion (Bacharach smoke scale between 0 and a trace)
and ensure the proper functioning of the system. The optimum
CO2 level is around 12% to 13% (or 3.5% to 5.0% of O2).
4) Then the blower runs up to full speed. The delay depends on
the adjustments that were made on the electronic board, which
controls the blower motor. Refer to Sections 2.11 and 2.12
above as well as to the airflow tables 7 and 8 for more details.
5) When the call for heat is satisfied, the solenoid valve closes,
the flame goes out and the burner motor stops (after post purge
delay, if applicable).
3.3.4
Note: A detailed operating sequence of the oil burner is outlined in the
instructions provided with the burner.
3.3.1
3.3.5
CHECKS AND ADJUSTMENTS
Overfire pressure test
The overfire draft that is taken through the observation port, located
above the burner, is a measurement necessary to determine if there
is a blockage in the heat exchanger or the flue pipe. Refer to the
Technical Specifications in this manual for overfire pressure values. A
high pressure condition may be caused by excessive combustion air,
due to the air band being too wide open, or a lack of flue draft (chimney
effect) or some other blockage, such as soot in the secondary section
of the heat exchanger or the use of an oversize nozzle input or high
pressure pump.
Purging the oil line
Open the bleed port screw and start the burner. Allow the oil to drain
into a container for at least 10 seconds. The oil should flow absolutely
free of white streaks or air bubbles to indicate that no air is being drawn
into the suction side of the oil piping and pump. Slowly close and
tighten the bleed screw. Once closed, the flame will light up.
3.3.2
Draft Regulator adjustment
On chimney installations only, a barometric draft regulator (supplied
with the furnace) must be installed, in order to ensure proper draft
through the furnace. The barometric damper must be mounted with the
hinge pins in a horizontal position and the face of the damper vertical
for proper functioning (see instructions included with the damper.) After
the furnace has been firing for at least five minutes, the draft regulator
should be set to between -0.025" and -0.060" W.C.
6) The blower stops shortly after the burner. The delay depends
on the adjustments that were made on the electronic board that
controls the blower. Refer to Sections 2.11 and 2.12 above as
well as to the airflow table 7 and 8 for more details.
3.3
Combustion Check
3.3.6
Pressure adjustment
Vent Temperature Test
1. After having adjusted the burner combustion,
thermometer into the test hole in the breech pipe;
The oil pressure must be adjusted according to the Technical
Specifications of this manual. An adjustment screw and a connection
for a pressure gauge are located on the oil pump for that purpose. Also
refer to the burner instruction manual.
insert a
2. The total vent temperature should be between 204 and 302°C
(400 and 575°F). If not, check for improper air temperature rise,
pump pressure, nozzle size or a badly sooted heat exchanger.
9
CAUTION
1. Check the oil tank gauge and make sure that the valve is open;
2. Check fuses and the circuit breaker;
Low flue gas temperature increases the risk of condensation.
Adjust the total temperature at or higher then 204°C (400°F) in order
for the heat exchanger warranty to remain in force.
3.3.7
3. Check if the main disconnect switch is ON ;
4. Set the thermostat above room temperature;
5. If ignition does not occur, turn off the disconnect switch and call
a qualified service technician.
Supply Air Temperature Rise Test
When ordering replacement parts, please specify the complete
furnace model number and serial number.
1. Operate the burner for at least 10 minutes;
2. Measure the air temperature in the return air plenum;
3. Measure the air temperature in the largest trunk coming off the
supply air plenum, just outside the range of radiant heat from
the heat exchanger. 0.3 m (12") from the plenum of the main
take-off is usually sufficient;
4.1
4. The temperature rise is calculated by subtracting the return air
temperature from the supply air temperature;
CLEANING THE HEAT
EXCHANGER
It is not generally necessary to clean the heat exchanger or flue pipe
every year, but it is advisable to have the oil burner service technician
check the unit before each heating season to determine whether the
cleaning or replacement of parts is necessary.
If a cleaning is necessary, the following steps should be performed:
5. If the temperature rise is lower or exceeds the temperature
specified in Table 6, change to the next lower or higher blower
speed tap, until the temperature rise falls to the target. If the
excessive temperature rise cannot be increased or reduced by
changing fan speed, investigate for ductwork obstructions, dirty
or improper air filter, improper firing caused by improper pump
pressure or nozzle sizing.
1. Turn OFF all utilities upstream from the furnace;
2. Disconnect the flue pipe;
3. Remove the flue collar panel located at the front of the furnace;
3.3.8
Limit control check
4. Remove the heat exchanger baffles;
5. Disconnect the oil line and remove the oil burner;
After operating the furnace for at least 15 minutes, restrict the return
air supply by blocking the filters or the return air register and allow the
furnace to shut off on High Limit. The burner will shut off but the blower
will continue to run.
Remove the obstruction and the burner should restart after a few
minutes. The time required for the restart also depends on the
adjustment of the blower “OFF” delay.
6. Clean the secondary tubes and the primary cylinder with a stiff
brush and a vacuum cleaner;
7. Before re-assembling the unit, the heat exchanger and
combustion chamber should be inspected to determine if
replacement is required;
8. After the cleaning, replace the heat exchanger baffles, flue collar
plate and oil burner;
9. Readjust the burner for proper operation.
3.3.9
Restart after Burner Failure
1. Set the thermostat lower than room temperature;
4.2
2. Press the reset button on the burner primary control (relay);
3. Set the thermostat higher than room temperature;
4. If the burner motor does not start or ignition fails, turn off
the disconnect switch and CALL A QUALIFIED SERVICE
TECHNICIAN.
CLEANING THE BLOCKED
VENT SHUT-OFF DEVICE
(BVSO)
For continuous safe operation, the Blocked Vent Shut-off device
(BVSO) must be inspected and maintained annually by a qualified
service technician.
CAUTION
Do not attempt to start the burner when excess oil has
accumulated, when the furnace is full of vapour or when the
combustion chamber is hot.
1. Disconnect power to the appliance;
2. Remove the two screws holding on the BVSO assembly cover;
3. Remove the cover;
4
4. Remove the two screws holding the control box to the heat
transfer tube assembly. Sliding the control box in the appropriate
direction will unlock it from the heat transfer tube assembly;
MAINTENANCE
5. Carefully remove any build-up from the thermal switch surface;
CAUTION
Preventive maintenance is the best way to avoid unnecessary expense
and inconvenience. Have your heating system and burner inspected
by a qualified service technician at regular intervals and after extended
periods of shutdown.
To maintain the reliability and optimal performance of the furnace, have
a complete combustion check done after the annual maintenance call.
Do not attempt to repair the furnace or its controls. Call a qualified
service technician.
ALWAYS KEEP THE OIL SUPPLY VALVE SHUT OFF IF THE BURNER
IS SHUT DOWN FOR AN EXTENDED PERIOD OF TIME.
Do not dent or scratch the surface of the thermal switch. If
the thermal switch is damaged it MUST be replaced.
6. Clean and remove any build-up or obstruction inside the heat
transfer tube;
7. Re-mount, lock and fasten the control box with the 2 screws
removed in step 4;
8. Re-attach the assembly cover with the screws removed in step
2;
Before calling for repair service check the following points:
9. Re-establish power to the unit.
10
4.3
CLEANING THE BURNER
HEAD
4.5
Tank Filter
The tank filter should be changed as required.
Follow the
manufacturer’s instructions.
Secondary Filter
The 10 micron, or finer, filter cartridge should be changed annually.
Follow the manufacturer’s instructions.
Once a year, remove the retention head and electrodes from the drawer
assembly and remove all foreign matter, if necessary. Also clean the
extremity of the burner tube, if necessary.
4.6
4.4
CHANGING THE OIL FILTER
CHANGING THE AIR FILTER
Dirty filters have an impact on the efficiency of the furnace and increase
fuel consumption.
Air filters should be changed at least once a year. Very dusty conditions,
the presence of animal hair and the like will require more frequent
changing or cleaning.
CHANGING THE NOZZLE
Change the nozzle once a year with the one specified in Table 6.
11
5
FURNACE INFORMATION
Model: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Serial number: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Furnace installation date: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service telephone # - Day: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Night: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dealer name and address: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
..........................................................
..........................................................
START-UP RESULTS
Nozzle: . . . . . . . .
Pressure: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Burner adjustments:
Primary air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
lb/po2
Fine air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drawer Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
% CO2: . . . . . . . .
Smoke scale: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gross stack temperature:
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . °F
Ambient temperature:
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . °F
Chimney draft:
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .” W.C.
Overfire draft:
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .” W.C.
Test performed by:
..........................................................
12
(Bacharach)
6
TECHNICAL SPECIFICATIONS
Table 6 – Technical specifications
154 Series, multi-position models
UNITS WITH 1.0 HP 4-SP. MOTOR
UNITS WITH 1.0 HP ECM MOTOR
RATING AND PERFORMANCE
Firing rate(USGPH)*
0.90
1.10
0.90
Input (BTU/h)*
126,000
154,000
126,000
Maximum Heating capacity, (BTU/h)*
107,000
129,000
107,000
Heating temperature rise (Degr. F)*
1.10
55 - 75 Degr. F
Flue draft with chimney (inch of w.c.)
154,000
129,000
60 - 72 Degr. F
-0.06 to -0.035
-0.06 to -0.035
-0.035 to +0.045
-0.035 to +0.045
Flue pressure with direct vent (inch of w.c. - no wind)
+0.05 to +0.16
+0.05 to +0.16
Overfire pressure with direct vent (inch of w.c. - no wind)
+0.06 to +0.22
+0.06 to +0.22
NX50LC
NX50LC
Overfire pressure with chimney (inch of w.c.)
BECKETT BURNER; NX MODEL (Chimney or DV)
Burner tube insertion length (inches)
Head type
Nozzle (Delavan)
1 3/4”
1 3/4”
6 Slots - LC head
6 Slots - LC head
0.75 - 60B
0.90 - 60B
0.75 - 60B
0.90 - 60B
Pump pressure (PSIG)*
145
150
145
150
Head/Air setting
3,5
4
3,5
4
87.0%
85.6%
‡ 87.0%
‡ 85.6%
85.3%
85.1%
‡ 85.3%
‡ 85.1%
AFUE % (From CSA B212 standard and Canadian regulation)**
AFUE % (From ASHRAE 103 standard and US regulation)**
RIELLO BURNER; 40-F5 MODEL (Chimney)
F5 WITH ELECTRIC AIR DAMPER
Burner tube insertion length (inches)
F5 WITH ELECTRIC AIR DAMPER
2 3/4”
Nozzle (Delavan)
2 3/4”
0.75 - 70A
0.90 - 70A
0.75 - 70A
145
150
145
150
1.5 / 2.25
2.5 / 2.75
1.5 / 2.25
2.5 / 2.75
AFUE % (From CSA B212 standard and Canadian regulation**
86.6%
85.3%
‡ 86.6%
‡ 85.3%
AFUE % (From ASHRAE 103 standard and US regulation)**
86.0%
85.0%
‡ 86.0%
Pump pressure (PSIG)*
Combustion air adjustment (turbulator/damper)
RIELLO BURNER; 40-BF5 MODEL (Direct vent DV)
BF5
Burner tube insertion length (inches)
‡ 85.0%
BF5
2 3/4”
Nozzle (Delavan)
0.90 - 70A
2 3/4”
0.75 - 70A
0.90 - 70A
0.75 - 70A
145
150
145
150
1.0 / 3.75
3.0 / 4.25
1.0 / 3.75
3.0 / 4.25
AFUE % (From CSA B212 standard and Canadian regulation)**
86.4%
85.7%
‡ 86.4%
‡ 85.7%
AFUE % (From ASHRAE 103 standard and US regulation)**
86.1%
85.0%
‡ 86.1%
‡ 85.0%
Pump pressure (PSIG)*
Combustion air adjustment (turbulator/damper)
0.90 - 70A
ELECTRICAL SYSTEM
Volts - Hertz - Phase
115 - 60 - 1
115 - 60 - 1
Rated current (Amps)
16,9
15,7
Minimum ampacity for wire sizing (Amps)
19,5
18,1
Max. fuse size (Amps)
20
20
Control transformer(VA)
40
40
External control power available: Heating (VA)
40
40
External control power available: Cooling (VA)
30
30
BLOWER DATA
Heating blower speed at 0.25" W.C. SP
MED-LOW
Heating blower speed at 0.50" W.C. SP
MED-LOW
MED-HIGH
1.0 HP / 4 speeds
See the ECM air flow table
1.0 HP / ECM (with inductor)
12” x 10” (tight housing)
12” x 10” (tight housing)
Motor (HP) / number of speeds
Blower size (diam. x width)
MED-HIGH
GENERAL INFORMATION
Overall dimensions (width x depth x height)
25” x 28 1/2” x 48”
25” x 28 1/2” x 48”
Supply air opening (width x depth)
20” x 22”
20” x 22”
Return air opening (width x depth)
23” x 23”
23” x 23”
24” x 24” x 1"
24” x 24” x 1"
200 / 90
200 / 90
5.0
5.0
Filter size
Shipping weight Lbs/Kg
Air conditioning, maximum output (tons) at 0.5" W.C. SP
* INPUT AND OUTPUT ADJUSTMENT :
- Pump pressure can be adjusted to maintan proper firing rate
- Increase pump pressure if flue gases’ temperature is under 400°F
- Adjust the total flue gas temperature between 400°F and 575 °F (330°and 505°F net approx.)
- Adjust fan speed for air temperature rise to be in specified range
** AFUE value established after minimum 20 hours of operation.
13
‡=
Table 7 – Airflow data, models with 1 ECM motor
SW1- HEAT
DIP switch position
A (1=OFF, 2=OFF)
B (1=ON, 2=OFF)
C (1=OFF, 2=ON)
D (1=ON, 2=ON)
SW2 - COOL DIP switch
position
A (1=OFF, 2=OFF)
B (1=ON, 2=OFF)
C (1=OFF, 2=ON)
D (1=ON, 2=ON)
OIL HEATING MODE
24 VAC input (R) on W only
HEAT INPUT CFM with SW3-ADJ
CFM with SW3-ADJ
DIP switch position A DIP switch position B
(USGPH)
0.90
1450
1595
1.10
1700
1870
CFM with SW3-ADJ
DIP switch position C
1305
1530
Settings not used in this mode
CONTINUOUS FAN
24 VAC input (R) on G only
CFM with SW3-ADJ
CFM with SW3-ADJ
A/C size (TON)
DIP switch position A DIP switch position B
5.0
1500
1725
4.0
1200
1380
3.5
1050
1205
3.0
900
1035
CFM with SW3-ADJ
DIP switch position C
1275
1020
890
765
COOLING OR HEAT PUMP HEATING MODE
24 VAC input (R) to G, Y/Y2 and O (for cooling)
SW2 - COOL DIP switch
CFM with SW3-ADJ
CFM with SW3-ADJ
CFM with SW3-ADJ
A/C size (TON)
position
DIP switch position A DIP switch position B DIP switch position C
A (1=OFF, 2=OFF)
5.0
2000
2200
1800
B (1=ON, 2=OFF)
4.0
1600
1760
1440
C (1=OFF, 2=ON)
3.5
1400
1540
1260
D (1=ON, 2=ON)
3.0
1200
1320
1080
In cooling - Dehumidification mode, with no 24 VAC input to DH, the CFMs are reduced by 15%.
The CFMs shown are reduced by 20% if there is 24 VAC input to Y1 (first stage of the 2-stage cooling unit)
DELAY PROFILE FOR OIL HEATING MODE
SW4 - DELAY DIP switch
HEAT
PreRun On-Delay
ShortRun On-Delay Off-Delay CFM Level position
INPUT(USGPH)
CFM Level - Time
CFM Level - Time
Time
A (1=OFF, 2=OFF)
0.90
13% - 90 sec.
31% - 30 sec
50% - 4 min.
B (1=ON, 2=OFF)
1.10
13% - 60 sec.
31% - 30 sec
38% - 5 min.
C (1=OFF, 2=ON)
All
13% - 90 sec.
31% - 30 sec
56% - 5 min.
D (1=ON, 2=ON)
All
13% - 60 sec.
31% - 30 sec
44% - 5 min.
PreRun and ShortRun are the periods of time when the blower strats at very low CFM to minimize the distribution of
cool air in the system and then runs up to normal speed.
Off Delay is the time required to cool down the heat exchanger with low CFMs, to minimize cool draft in the air distribution
system.
DELAY PROFILE FOR COOLING OR HEAT PUMP HEATING MODE
PreRun On-delay
ShortRun On-delay
Off-Delay CFM level No adjustment required
A/C size
CFM Level - Time
CFM Level - Time
Time
All
NO DELAY
NO DELAY
100% - 90 sec
14
Table 8 – Airflow data model with 1HP 4-speed motor
EXTERNAL STATIC PRESSURE WITH AIR FILTER
BLOWER SPEED
0.2” (W.C.) 0.3” (W.C.) 0.4” (W.C.) 0.5” (W.C.) 0.6” (W.C.) 0.7” (W.C.)
HIGH
2130
2085
1995
1915
1820
1745
MED-HIGH
1930
1855
1800
1750
1675
1615
MED-LOW
1565
1495
1460
1430
1400
1360
LOW
1185
1170
1140
1105
1080
1065
Table 9 – Minimum clearances from combustible materials
LOCATION
SIDES
BOTTOM
BACK
TOP
FLUE PIPE
FRONT
UPFLOW
HORIZONTAL DOWNFLOW
FURNACE1
2.54cm (1”)
N/A
PLENUM AND WARM-AIR DUCT WITHIN 6ft. OF FURNACE1
5.08cm (2”)
2.54cm (1”)
5.08cm (2”)
Ø
2.54cm (1”)3
5.08cm (2”)4
FURNACE (OPPOSITE SIDE OF THE BURNER)1
7.62cm (3”)
7.62cm (3”)
7.62cm (3”)
PLENUM OR HORIZONTAL WARM-AIR DUCT WITHIN 6ft. OF FURNACE2
5.08cm (2”)
7.62cm (3”)
5.08cm (2”)
N/A
5.08cm (2”)
N/A
AROUND FLUE PIPE
22.86cm (9”)
22.86cm (9”)
22.86cm (9”)
FURNACE (BURNER SIDE) 1
45.72cm (18”) 45.72cm (18”) 45.72cm (18”)
FURNACE2
FURNACE2
1 These
are horizontal dimensions
2 These
are vertical dimensions
3 This
dimension can be obtained by using Horizontal Flow Base #HFB-101 or #KLASB0701DET
4 This
dimension can be obtained by using Downflow Base #DFB-104 or #KLASB1001DET
15
5.08cm (2”)
Figure 9 – Furnace Dimensions
16
Figure 10 – Wiring diagram 4-speed motor (PSC)
17
Figure 11 – Wiring diagram variable speed mortor (ECM)
18
Figure 12 – Parts list with 4-speed motor (PSC)
19
Table 10 – Parts list with 4-speed motor PSC
#
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
Item
B03820
J06L002
B03856-01
B03866
B03835-01
B03855-01
B03865
B03455-01
F06F015
Z99F061
R02R009
B03453
B03454
B03830
B03819-01
B03675
B03842
F07O001
F07F011
B01684
Z99F050
B03858-01
B03854-01
Z06G001
B03118-01
L07F003
L04I013
L04J001
B03640
B03829
B03838
B03835-02
B03867-01
B03828
B03855-02
B03857
B03864
B03836
B01682
L01F009
B01683
R99G004
L01I005
B01024
B03669
B03668-01
B03720-07
L06K004
B01889
R02R007
B03837
L01G009
DFB-104 / KLASB1001DET
HFB-101 / KLASB0701DET
VTK-65 / VTK-3 / KLAVT0201DET
IFV-5-8 / KLAFV0301DET
IFV-510
IFV-515
IFV-520 / IFV-5-20 / KLAFV0401DET
N01J053 / KLABR0301BEC
N01F053 / KLABR0501RLO
N01F056 / KLABR0601RLO
Description
HEAT EXCHANGER
SEAL STRIP, DIA 1/8 x 25’
FRONT PANEL ASSEMBLY
FRONT PANEL INSULATION
BAFFLE, LATERAL
SIDE PANEL ASSEMBLY (RIGHT)
SIDE PANEL INSULATION
ELECTRICAL KIT, BVSO INT.
WASHER, ZINC 1 7/16"
OBSERVATION PORT
HIGH LIMIT175-36T, 7"
ELECTRICAL KIT, TT
ELECTRICAL KIT, BURNER
WIRE CHANNEL (BVSO/SWITCH)
BAFFLE
SMOKE OUTLET GASKET
RADIATOR BAFFLE
FLANGE NUT, HEXAGONAL 3/8-16NC BRASS
HEX NUT 3/8-16NC ZINC
COVER, ELECTRICAL BOX
HANDLE , RECESSED BLACK
BLOWER DOOR ASSEMBLY
REPLACEMENT BLOWER ASSEMBLY
BLOCKED VENT SHUT-OFFBVSO-225-A
ELECTRICAL KIT, BVSO EXT.
ROCKER SWITCH, SPST
STRAIN RELIEF BUSHING
CABLE CLAMP, 9/16" WHITE
WIRE CHANNEL, INT.
BLOWER DIVIDER
BLOWER SLIDE
LATERAL BAFFLE
FILTER RACK KIT
FLOOR
SIDE PANEL ASSEMBLY (LEFT)
REAR PANEL ASSEMBLY
REAR PANEL INSULATION
REAR BAFFLE
ELECTRONIC BOX SUPPORT
TRANSFORMER, 120-24Volt, 40VA
ELECTRICAL BOX
ELECTRONIC BOARD, 1158-110
CAPACITOR 15 MF
CAPACITOR HOLDER
ELECTRICAL KIT, BOARD
ELECTRICAL KIT, BLOWER
BLOWER 120-10T DD 0,50PP
MOTOR 1 HP 4V DD
MOTOR SUPPORT ASSEMBLY
HIGH LIMIT 120-20F, 1.75”
BLOWER SLIDE
CONTROL CARD FUSE - 3 AMPS
Accessories
DOWNFLOW BASE
HORIZONTAL FLOW BASE
VENT TERMINAL KIT 5”
5" INSULATED FLEX VENT 8ft
5" INSULATED FLEX VENT 10ft
5" INSULATED FLEX VENT 15ft
5" INSULATED FLEX VENT 20ft
BECKETT NX BURNER (0.75-60B NOZZLE)
RIELLO 40-F5 BURNER (0.75-70A NOZZLE)
RIELLO 40-BF5 BURNER (0.75-70A NOZZLE)
Comments
Heat exchanger only
Panel, insulation and labels included
Panel, insulation and baffle included
One baffle included
Item # 16 included
Door and labels included
Blower, motor included
One blower slide included
Panel, insulation and baffle included
Panel, insulation and baffles included
Housing, wheel and label included
Legs, band & hardware included
One blower slide included
B03464-03
B00488-01
For sealed combustion
For sealed combustion
For sealed combustion
For sealed combustion
For sealed combustion
For sealed combustion
B50111C
20
Figure 13 – Parts list with variable speed motor (ECM)
21
Table 11 – Parts list with variable speed motor (ECM)
#
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
Item
B03820
J06L002
B03856-01
B03866
B03835-01
B03855-01
B03865
B03455-01
F06F015
Z99F061
R02R009
B03453
B03454
B03831
B03819-01
B03675
B03842
F07O001
F07F011
B01684
Z99F050
B03858-01
B03854-02
Z06G001
B03118-01
L04I005
L04J001
B03640
B03829
B03838
B03835-02
B03867-01
B03828
B03855-02
B03857
B03864
B03836
B01682
L01F009
B01683
R99G003
B03141
B03669
B03242
B03243
B03720-07
B03813-14
B01889
R02R007
B03837
L01G009
DFB-104 / KLASB1001DET
HFB-101 / KLASB0701DET
VTK-65 / VTK-3 / KLAVT0201DET
IFV-5-8 / KLAFV0301DET
IFV-510
IFV-515
IFV-520 / IFV-5-20 / KLAFV0401DET
N01J053 / KLABR0301BEC
N01F053 / KLABR0501RLO
N01F056 / KLABR0601RLO
Description
HEAT EXCHANGER
SEAL STRIP, DIA 1/8 x 25’
FRONT PANEL ASSEMBLY
FRONT PANEL INSULATION
BAFFLE, LATERAL
SIDE PANEL ASSEMBLY (RIGHT)
SIDE PANEL INSULATION
ELECTRICAL KIT, BVSO INT.
WASHER, ZINC 1 7/16"
OBSERVATION PORT
HIGH LIMIT175-36T, 7"
ELECTRICAL KIT, TT
ELECTRICAL KIT, BURNER
WIRE CHANNEL (BVSO/SWITCH)
BAFFLE
SMOKE OUTLET GASKET
RADIATOR BAFFLE
FLANGE NUT, HEXAGONAL 3/8-16NC BRASS
HEX NUT 3/8-16NC ZINC
COVER, ELECTRICAL BOX
HANDLE , RECESSED BLACK
BLOWER DOOR ASSEMBLY
REPLACEMENT BLOWER ASSEMBLY
BLOCKED VENT SHUT-OFFBVSO-225-A
ELECTRICAL KIT, BVSO EXT.
STRAIN RELIEF BUSHING
CABLE CLAMP, 9/16" WHITE
WIRE CHANNEL, INT.
BLOWER DIVIDER
BLOWER SLIDE
LATERAL BAFFLE
FILTER RACK KIT
FLOOR
SIDE PANEL ASSEMBLY (LEFT)
REAR PANEL ASSEMBLY
REAR PANEL INSULATION
REAR BAFFLE
ELECTRONIC BOX SUPPORT
TRANSFORMER, 120-24Volt, 40VA
ELECTRICAL BOX
ELECTRONIC BOARD, 1168
INDUCTOR
ELECTRICAL KIT, BOARD
ELECTRONIC KIT BLOWER
ELECTRICAL KIT, BLOWER
BLOWER 120-10T DD 0,50PP
MOTOR 1 HP ECM 5.0
MOTOR SUPPORT ASSEMBLY
HIGH LIMIT 120-20F, 1.75”
BLOWER SLIDE
CONTROL CARD FUSE - 3 AMPS
Accessories
DOWNFLOW BASE
HORIZONTAL FLOW BASE
VENT TERMINAL KIT 5”
5" INSULATED FLEX VENT 8ft
5" INSULATED FLEX VENT 10ft
5" INSULATED FLEX VENT 15ft
5" INSULATED FLEX VENT 20ft
BECKETT NX BURNER (0.75-60B NOZZLE)
RIELLO 40-F5 BURNER (0.75-70A NOZZLE)
RIELLO 40-BF5 BURNER (0.75-70A NOZZLE)
Comments
Heat exchanger only
Panel, insulation and labels included
Panel, insulation and baffle included
One baffle included
Item # 16 included
Door and labels included
Blower, motor included
One blower slide included
Panel, insulation and baffle included
Panel, insulation and baffles included
Housing, wheel and label included
Legs, band & hardware included
One blower slide included
B03464-03
B00488-01
For sealed combustion
For sealed combustion
For sealed combustion
For sealed combustion
For sealed combustion
For sealed combustion
B50112C
22
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