Panduit Electrical Solutions

ELECTRICAL SOLUTIONS
A.
System
Overview
Harness Board Accessories
Panduit harness board accessories provide fast routing
and forming of wires in harness fabrication. They hold the
wires off the harness board at a uniform height for easy
application of cable ties. The accessories are designed
for use with various Panduit cable tie installation tools.
To maintain the harness at a uniform height of approx.
1.33 inches (33.8mm) (at the center of the harness)
above the board, use RER Elastic Retainers, BR.75-E6
or BR.5-E6, CPH.75-S8, TJF and SHH1-S8 or SHH3-S8
harness board accessories. This height is suitable for
use with PAT1M Automatic Cable Tie Installation Tool.
B1.
Cable Ties
B2.
Cable
Accessories
B3.
Stainless
Steel Ties
C1.
Wiring
Duct
C2.
Surface
Raceway
Elastic Retainers
• Cable bundles are formed as individual wires are inserted
• Completed bundles can be easily removed
• The elastic band is replaceable
• For indoor use only
C3.
Abrasion
Protection
Replacement Elastic
C4.
Cable
Management
A
RER.5E-X
RER.75E-X
RER1.25E-X
RER2.0E-X
B
Max. Bundle
Diameter
Part Number
In.
mm
RER.5-S6-X
0.50 12.7
RER.75-S6-X 0.75 19.0
RER1.25-S6-X 1.25 31.8
RER2.0-S6-X 2.00 50.8
Length
A
In.
mm
1.18 30.0
1.18 30.0
1.18 30.0
1.31 33.3
Pkg.
Qty.
Part
Number
C
Width
B
In.
mm
0.84 21.3
1.12 28.4
1.64 41.7
2.81 71.4
Height
C
In.
mm Material
1.89 48.0
2.21 56.1
Nylon 6.6
2.86 72.6
3.94 100.2
For economy, the elastic band can be
replaced in the RER Elastic Retainers
without removing the RER base.
10
10
10
10
Mounting
Method
Color
Black Base,
White Arm
Two #6 (M3)
Screws
Natural
Std.
Pkg.
Qty.
10
10
10
10
Std.
Ctn.
Qty.
50
50
50
50
D1.
Terminals
D2.
Power
Connectors
D3.
Grounding
Connectors
E1.
Labeling
Systems
Elastic Retainers – ER Type
• Cable bundles are formed as cable bundles are inserted
• Completed bundles can be easily removed
E2.
Labels
• For indoor use only
C
E3.
Pre-Printed
& Write-On
Markers
B
E4.
Permanent
Identification
A
Part Number
ER.5-E4-X
ER1.25-E4-X
Max. Bundle
Diameter
In.
mm
.50
12.7
1.25
31.8
Length
A
In.
mm
1.96
49.8
2.90
73.7
Width
B
In.
mm
.56
14.2
.95
24.1
Height
C
In.
mm
1.00
25.4
2.00
50.8
Material
Color
Nylon 6.6
Black
Mounting
Method
Two #6 (M3)
Screws
Std.
Pkg.
Qty.
10
10
Std.
Ctn.
Qty.
100
100
For technical assistance in the U.S., call 866-405-6654 (outside the U.S., see inside back cover for directory)
E5.
Lockout/
Tagout
& Safety
Solutions
F.
Index
B2.47
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
ELECTRICAL SOLUTIONS
A.
System
Overview
B1.
Cable Ties
Bundle Retainers
• Funnel entry allows fast cable insertion
• Completed bundles can be easily removed
B2.
Cable
Accessories
• For indoor use only
• Color: Black
.78
(19.8)
A
.44
(11.2)
B3.
Stainless
Steel Ties
BR2
Part Number
BR.5-E6-C
Standoff
Height
A
In.
mm
1.07
27.2
C2.
Surface
Raceway
BR.75-E6-C
0.75
19.0
0.95
24.1
BR2-1.3-X
2.00
50.8
1.32
33.5
C3.
Abrasion
Protection
BR2-1.3-A-X
BR2-1.5-X
BR2-4-X
BR2-6-X
2.00
2.00
2.00
2.00
50.8
50.8
50.8
50.8
1.35
1.59
4.06
6.02
34.3
40.4
103.1
152.9
D1.
Terminals
Std.
Pkg.
Qty.
100
Std.
Ctn.
Qty.
500
100
500
Two 1/4" (M6) Screws
10
10
Rubber Adhesive Tape
Glass
Filled
Nylon 6.6
Two 1/4" (M6) Screws
10
10
10
10
10
10
10
10
Mounting
Method
Material
Impact
Resistant
Nylon 6.6
Two #6 (M3) Screws
Corner Posts
• Designed to pre-form tight bundles at harness corners
and breakouts
• Top arm rotates upward for easy removal of completed harness
• For indoor use only
.172 (4.4) Dia. Hole
D2.
Power
Connectors
1.88
(47.8)
D3.
Grounding
Connectors
E3.
Pre-Printed
& Write-On
Markers
1.35
(34.4) .90
(22.9)
1.18
(30.0) CPH
E1.
Labeling
Systems
E2.
Labels
2.50
(63.5)
BR2-1.3
Max. Bundle
Diameter
In.
mm
0.50
12.7
C4.
Cable
Management
A
2.56
(65.0)
BR.5 and BR.75
C1.
Wiring
Duct
2.25
(57.2)
2.18
(55.4)
A
.172 (4.4) Dia. Hole
1.08
(27.4)
1.11
(28.2) CPL
1.60
(40.8)
Max. Bundle
Diameter
In.
mm
Part Number
CPH.75-S8-X
CPL.75-S8-X
.75
.88
.56 (22.4)
(14.2)
19.0
1.52
(38.6)
Material
Color
Mounting
Method
Nylon
6.6
Black
Two #8 (M4) Screws
Std.
Pkg.
Qty.
Std.
Ctn.
Qty.
10
100
Std.
Pkg.
Qty.
10
Std.
Ctn.
Qty.
100
T-Junction Fixture
• Forms cable junctions
• Fixture moves down for easy harness removal
• For indoor use only
A
B
E4.
Permanent
Identification
E
(Dia)
C
D
E5.
Lockout/
Tagout
& Safety
Solutions
F.
Index
B2.48
Part Number
TJF-X
Max. Bundle
Diameter
In.
mm
1.34
34.0
Order number of pieces required, in multiples of Standard Package Quantity.
Material
Nylon 6.6 and Nickel
Plated Steel
Color
Black
Mounting
Method
Nail
Prime items appear in BOLD.
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
ELECTRICAL SOLUTIONS
A.
System
Overview
Wire End Holder
• Secures wire ends while harness is being fabricated
• Used with #28 thru #16 AWG wires
• For indoor use only
B1.
Cable Ties
.16 (4.1)
.53 .77
(13.5) (20.0)
.29 (7.4)
B2.
Cable
Accessories
1.22
(31.0)
B3.
Stainless
Steel Ties
.18 (4.6)
.37
(9.4)
Part Number
WEH-E8-C
Material
Acetal
Color
Black
Std. Std.
Mounting
Pkg. Ctn.
Method
Qty. Qty.
Two #8 (M4) Screws 100 1000
C1.
Wiring
Duct
C2.
Surface
Raceway
C3.
Abrasion
Protection
Harness Board Nails
• Speed routing of wires
• Uniform driving depth is insured by a collar stop
• Smooth finish on nails prevents abrasion to wire jackets
• For indoor use only
C4.
Cable
Management
B
C
D1.
Terminals
A
D2.
Power
Connectors
Part
Number
HBN.75-T
Length
Overall Length Thickness
A
B
C
In.
mm
In.
mm
In. mm
.75
19.1 1.40
35.6
.07 1.9
HBN1-T
1.00
25.4
1.65
41.9
.07
1.9
200
1000
HBN1.5-T
1.50
38.1
2.16
54.9
.08
2.1
200
1000
HBN2-T
2.00
50.8
2.66
67.6
.09
2.4
200
1000
HBN2.5-T
2.50
63.5
3.16
80.3
.11
2.8
200
1000
HBN3-T
3.00
76.2
3.67
93.2
.12
3.0
200
1000
HBN4-T
4.00 101.6 4.67
118.6
.14
3.7
200
1000
Material
Nickel
Plated Steel
Mounting
Method
Hammered
into harness
board
Std. Std.
Pkg. Ctn.
Qty. Qty.
200 1000
D3.
Grounding
Connectors
E1.
Labeling
Systems
E2.
Labels
E3.
Pre-Printed
& Write-On
Markers
E4.
Permanent
Identification
E5.
Lockout/
Tagout
& Safety
Solutions
F.
Index
For technical assistance in the U.S., call 866-405-6654 (outside the U.S., see inside back cover for directory)
B2.49
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
ELECTRICAL SOLUTIONS
A.
System
Overview
B1.
Cable Ties
Fanning Strip System
• Holds wires in a specific orientation
• No sharp edges to damage wire insulation
• Will accept wires up to 18 AWG
• Fanning strip can remain as part of completed harness
.53
(13.5)
B2.
Cable
Accessories
.04 (1.0)
.16 (4.0)
.62 (15.7)
.31 (7.9)
.06 (1.5)
1.42
(36.0)
.04 (1.0)
6.00 (152.4)
.12 (3.0)
B3.
Stainless
Steel Ties
1.50 .75
(38.1) (19.0)
12.1
(307.8)
FS156
FSH40
Part Number
FS156-C
FSH40-X
FSHH
Material
Nylon 6.6
Color
Natural
ABS
Black
FSHH-X
.60
(15.2)
1.10
(28.0)
3.2 (81.3)
.56
(14.2)
C1.
Wiring
Duct
C2.
Surface
Raceway
.04 (1.0)
Mounting
Method
FSH Holder
Four #8 (M4) Screws
Two #8 (M4) Screws
Std. Std.
Pkg. Ctn.
Qty. Qty.
100 1000
10
100
10
100
C3.
Abrasion
Protection
C4.
Cable
Management
Spring Wire Breakout System
• Harness board spring and spring holder holds wire ends secure
while harness is being fabricated
• Wires simply pull out from spring when harness is removed
• Each SHH Spring Holder is supplied with one rigid wire piece to
hold the spring laterally and two #8 (M4), 2" (50.8mm) hex head
wood screws; purchase spring separately
D1.
Terminals
.19 (4.8) Dia.
.53 (13.4)
.44 (11.2)
D2.
Power
Connectors
E2.
Labels
1.30
(33.0)
PBSC
D3.
Grounding
Connectors
E1.
Labeling
Systems
A
A
SHH
Part Number
PBSC1-X
PBSC3-X
PBSC6-X
PBSC12-X
SHH1-S8-X
SHH3-S8-X
Hole Spacing
A
In.
mm
1.00
25.4
3.00
76.2
6.00
152.4
12.00
304.8
1.85
47.0
6.80
172.7
Material
Steel
Nylon 6.6
Color
—
—
—
—
Natural
Mounting
Method
SHH1 Spring Holder
Two #8 (M4) Screws
SHH3 Spring Holder
Two #8 (M4) Screws
Two #8 (M4) Screws
Two #8 (M4) Screws
Std.
Pkg.
Qty.
10
10
10
10
10
10
Std.
Ctn.
Qty.
100
100
100
100
100
100
E3.
Pre-Printed
& Write-On
Markers
E4.
Permanent
Identification
E5.
Lockout/
Tagout
& Safety
Solutions
F.
Index
B2.50
Order number of pieces required, in multiples of Standard Package Quantity.
Prime items appear in BOLD.
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
ELECTRICAL SOLUTIONS
A.
System
Overview
Tie Harness Mounts
• Designed to be attached to the wire harness
during assembly
• Cable ties can be installed by hand or with Panduit
automatic cable tie tools
• Used with harness board standoff posts
• Available with or without corrugated tubing location tab
• Natural nylon material for indoor use
• Heat stabilized nylon material (30) for high temperature
applications – indoor use
1.54
(39.1)
B1.
Cable Ties
B2.
Cable
Accessories
.37
(9.4)
B3.
Stainless
Steel Ties
.160
(4.1)
Maximum
Panel
Thickness
In.
mm
Used with
Cable
Ties*
Part Number
C1.
Wiring
Duct
Panel
Hole
Diameter
In.
mm
Material
Mounting
Method
Color
Std.
Pkg.
Qty.
Std.
Ctn.
Qty.
FOR CORRUGATED TUBING – A location tab on the mount shelf aligns with the corrugated tubing grooves
to ensure proper mount location during assembly
THMSP20-C
THMSP20-C30
M, I, S
M, I, S
.160
.160
4.1
4.1
0.244 – 0.283
0.244 – 0.283
6.2 – 7.2
6.2 – 7.2
Nylon 6.6
Heat Stabilized
Nylon 6.6
Natural
Black
Push Barb
Push Barb
100
100
1000
1000
THMSP25-C
THMSP25-C30
M, I, S
M, I, S
.230
.230
5.8
5.8
0.244 – 0.283
0.244 – 0.283
6.2 – 7.2
6.2 – 7.2
Nylon 6.6
Heat Stabilized
Nylon 6.6
Natural
Black
Push Barb
Push Barb
100
100
1000
1000
C2.
Surface
Raceway
C3.
Abrasion
Protection
C4.
Cable
Management
FOR DISCRETE WIRING – No location tab
THMSP20F-C
THMSP20F-C30
M, I, S
M, I, S
.160
.160
4.1
4.1
0.244 – 0.283
0.244 – 0.283
6.2 – 7.2
6.2 – 7.2
Nylon 6.6
Heat Stabilized
Nylon 6.6
Natural
Black
Push Barb
Push Barb
100
100
1000
1000
THMSP25F-C
THMSP25F-C30
M, I, S
M, I, S
.230
.230
5.8
5.8
0.244 – 0.283
0.244 – 0.283
6.2 – 7.2
6.2 – 7.2
Nylon 6.6
Heat Stabilized
Nylon 6.6
Natural
Black
Push Barb
Push Barb
100
100
1000
1000
*Cable tie cross section sizes: M = Miniature, I = Intermediate, S = Standard.
Harness Board Standoff Posts and Adapter
• Used to hold a push mount accessory or cable tie at a specific location on a harness board
HB2SP
Part Number
E1.
Labeling
Systems
.21 DIA
(5.3)
TYP. 2 PLACES
A
C
Height
A
In.
mm
A
D
B
(Dia)
Hole
Diameter
B
In.
mm
Length
C
In.
mm
Width
D
In.
mm
E2.
Labels
HBUA
For Use With
Material
Mounting
Method
Std.
Pkg.
Qty.
Std.
Ctn.
Qty.
Posts
HB2SP19-X
2.00
50.8
.20
5.2
—
—
0.50
12.7
PLWP, PRWP,
WS, VWS,
HWS, TPM
Aluminum
Bolt –
Included
10
100
HB2SP25-X
2.00
50.8
.30
7.5
—
—
0.50
12.7
PLWP, PRWP,
PLP, THMS,
HCMP, PMCC
Aluminum
Bolt –
Included
10
100
.31
7.9
.28
7.1
3.00
76.2
1.00
25.4
HB2SP19-X,
HB2SP25-X
Nylon 6.6
#10 (M5)
Screw
10
100
Adapter
HBUA-X
D2.
Power
Connectors
D3.
Grounding
Connectors
.28 DIA
(7.2)
TYP. 3 PLACES
.50
(12.7)
D1.
Terminals
E3.
Pre-Printed
& Write-On
Markers
E4.
Permanent
Identification
E5.
Lockout/
Tagout
& Safety
Solutions
F.
Index
ForFrancisco,
technical assistance
in the U.S.,Office:
call 866-405-6654
(outside the Local
U.S., Area:
see inside
cover for directory)
B2.51
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San
CA 94080-6370-Main
(650) 588-9200-Outside
(800)back
258-9200-www.stevenengineering.com
ELECTRICAL SOLUTIONS
A.
System
Overview
B1.
Cable Ties
B2.
Cable
Accessories
Automatic Cable Tie Mounts
• Supports Miniature and Intermediate cross section
cable ties
• Multiple sizes work with industry standard panel thickness
and hole diameters for greater application flexibility
• Low profile design keeps bundle close to mounting surface,
saving space and providing greater protection for bundles
in high vibration applications
A
C
B3.
Stainless
Steel Ties
B
C1.
Wiring
Duct
C2.
Surface
Raceway
Part Number
ATM-W187-M
Used with
Cable Ties
A
Length
In.
mm
B
Width
In.
mm
C
Height
In.
mm
Maximum
Panel
Thickness
In.
Panel Hole
Diameter Range
mm
C4.
Cable
Management
BT1.5MXMR,
PLT1.5MXMR
0.80 20.5 0.35
9.0
0.12
4.3 –
4.9
Heat
Stabilized
Nylon 6.6
3.0
ATM-W250-M20
0.23 –
0.26
0.66 16.6
5.7 –
6.6
Heat
Stabilized
Nylon 6.6
Color
Std.
Ctn.
Qty.
Natural
1000
5000
Black
1000
5000
Black
1000
5000
Natural
1000
5000
Black
1000
5000
Black
1000
5000
Auto Tie Mounts work with Reel-fed Cable Ties and Automatic Tooling. See page B1.115.
D2.
Power
Connectors
D3.
Grounding
Connectors
Material
Nylon 6.6
ATM-W250-M30
D1.
Terminals
0.17 –
0.20
0.58 14.6
ATM-W187-M30
ATM-W250-M
mm
Nylon 6.6
ATM-W187-M20
C3.
Abrasion
Protection
In.
Std.
Pkg.
Qty.
Harness Board Fixtures
• Integrated switch* capability enables placement of a switch
to detect the mount’s presence providing an input to a
quality control system
• Activation device on harness board fixture prevents tool from
operating unless it is properly engaged in the fixture for
operator safety
• Automatic alignment orients the tool head with the mount
for reliable feeding of the cable through the mount to
speed installation
• Multiple fixture configurations allow mounting in horizontal,
vertical, or 45° orientation
E1.
Labeling
Systems
2.38
(60)
E2.
Labels
E3.
Pre-Printed
& Write-On
Markers
E4.
Permanent
Identification
E5.
Lockout/
Tagout
& Safety
Solutions
ATMB
Part Number
ATMB
ATMI-W187-X
ATMI-W250-X
ATMI-XMR-X
ATMC
F.
Index
B2.52
5.04
(128)
2.50
(64)
Description
Base
Insert for ATM-W187 mount
Insert for ATM-W250 mount
Used for cable tie installations where
mounts are NOT required
Clamp used to secure the ATMB (base)
in a vertical or 45° position
Mounting
Screw base to harness
board with 1/4" screws
Snaps into ATMB
Snaps into ATMB
Snaps into ATMB
Screw clamp to harness
board with 1/4" screws
Color
Black
Yellow
Red
Black
Black
Material
Acetal
Std.
Pkg.
Qty.
—
Std.
Ctn.
Qty.
10
10
10
10
—
—
—
—
10
*The Omron Electronics D2SW-3L1HS switch is compatible with the ATM system. Similar switches from other manufacturers may also be suitable.
See page B1.115 for Panduit Automatic Cable Tie Installation Systems.
Order number of pieces required, in multiples of Standard Package Quantity.
Prime items appear in BOLD.
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
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