OWNER’S MANUAL & OPERATING INSTRUCTIONS
6500 Starting Watts
5500 Running Watts
PORTABLE GENERATOR
MODEL NUMBER
100247
SAVE THESE INSTRUCTIONS
Important Safety Instructions
are included in this manual.
MADE IN CHINA
REV 100247-20160217
12039 Smith Ave.
Santa Fe Springs CA 90670
USA / 1-877-338-0999
www.championpowerequipment.com
AN IMPORTANT MESSAGE ABOUT TEMPERATURE:
Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to
40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to
50°C (122°F) for short periods. If the product is exposed to temperatures outside this range during storage, it should be
brought back within this range before operation. In any event, the product must always be operated outdoors, in a
well-ventilated area and away from doors, windows and other vents.
Have questions or need assistance?
Do not return this product to the store!
WE ARE HERE TO HELP!
Visit our website:
www.championpowerequipment.com
for more info:
• Product Info & Updates
• Frequently Asked Questions
• Tech Bulletins
• Product Registration
– or –
Call our Customer Care Team Toll-Free at:
1-877-338-0999
Parts Ordering:
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free: 1-877-338-0999
*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.
100247
6500 Starting Watts
5500 Running Watts
PORTABLE GENERATOR
Table of Contents
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Manual Conventions. . . . . . . . . . . . . . . . . . . . . . . . 2
Safety Rules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety Label Locations . . . . . . . . . . . . . . . . . . . 5
Controls And Features . . . . . . . . . . . . . . . . . . . . . . 6
Generator. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Power Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Parts Included. . . . . . . . . . . . . . . . . . . . . . . . . 8
Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Remove The Generator From
The Shipping Carton. . . . . . . . . . . . . . . . . . . . . 9
Install the Wheel Kit. . . . . . . . . . . . . . . . . . . . . 9
Install the Support Leg . . . . . . . . . . . . . . . . . . . 9
Install the Handle. . . . . . . . . . . . . . . . . . . . . . . 9
Add Engine Oil. . . . . . . . . . . . . . . . . . . . . . . . 10
Add Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Generator Location. . . . . . . . . . . . . . . . . . . . . 12
Surge Protection. . . . . . . . . . . . . . . . . . . . . . . 12
Starting The Engine . . . . . . . . . . . . . . . . . . . . 12
Connecting Electrical Loads. . . . . . . . . . . . . . . 13
Stopping The Engine. . . . . . . . . . . . . . . . . . . . 13
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Do Not Overload Generator. . . . . . . . . . . . . . . . 13
Capacity. . . . . . . . . . . . . . . . . . . . . . . . . . 13
Power Management . . . . . . . . . . . . . . . . . . 13
Operation at High Altitude. . . . . . . . . . . . . . . . 14
Maintenance And Storage. . . . . . . . . . . . . . . . . . .
Engine Maintenance . . . . . . . . . . . . . . . . . . . .
Oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spark Plugs. . . . . . . . . . . . . . . . . . . . . . . .
Air Filter. . . . . . . . . . . . . . . . . . . . . . . . . .
Spark Arrester. . . . . . . . . . . . . . . . . . . . . .
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance Schedule. . . . . . . . . . . . . . . . . . .
Generator Maintenance . . . . . . . . . . . . . . . . . .
Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Generator Storage. . . . . . . . . . . . . . . . . . . .
Specifications. . . . . . . . . . . . . . . . . . . . . . . . .
Engine Specifications . . . . . . . . . . . . . . . . . . .
Generator Specifications . . . . . . . . . . . . . . . . .
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spark Plugs. . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance Valve Clearance. . . . . . . . . . . . . .
An Important Message About Temperature. . . . .
Parts Diagram. . . . . . . . . . . . . . . . . . . . . . . . .
Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Parts Diagram . . . . . . . . . . . . . . . . . . .
Engine Parts List . . . . . . . . . . . . . . . . . . . . . .
Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . .
15
15
15
15
15
16
16
16
16
17
17
17
18
18
18
18
18
18
18
18
19
20
21
22
23
24
ENGLISH 100247
Introduction
Introduction
Congratulations on your purchase of a Champion Power Equipment product. Champion Power Equipment and
Champion Engine Technology designs, builds, and supports all of our products to strict specifications and guidelines.
With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying
service.
Every effort has been made to ensure the accuracy and completeness of the information in this manual, and we
reserve the right to change, alter and/or improve the product and this document at any time without prior notice.
Since CPE/CET highly value how our products are designed, manufactured, operated and are serviced, and also
highly value your safety and the safety of others, we would like you to take the time to review this product manual
and other product materials thoroughly and be fully aware and knowledgeable of the assembly, operation, dangers
and maintenance of the product before use. Fully familiarize yourself, and make sure others who plan on operating
the product fully familiarize themselves too, with the proper safety and operation procedures before each use. Please
always exercise common sense and always error on the side of caution when operating the product to ensure no
accidents, property damage, or injury occurs. We want you to continue to use and be satisfied with your CPE/CET
product for years to come.
Record the model and serial numbers as well as date and place of purchase for future reference. Have this
information available when ordering parts and when making technical or warranty inquiries.
Champion Power Equipment Support
1-877-338-0999
Model Number
100247
Serial Number
Date of Purchase
Purchase Location
For Oil Type see ‘Add Engine Oil‘ section. For Fuel Type see ‘Add Fuel‘ section.
1
100247 ENGLISH
Manual Conventions
This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol
is used with a key word to alert you to potential hazards in operating and owning power equipment.
Follow all safety messages to avoid or reduce the risk of serious injury or death.
DANGER
DANGER indicates an imminently hazardous
situation which, if not avoided, will result in death
or serious injury.
WARNING
WARNING indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.
CAUTION
CAUTION used without the safety alert symbol
indicates a potentially hazardous situation which, if
not avoided, may result in property damage.
NOTE
If you have questions regarding your generator, we can
help. Please call our help line at 1-877-338-0999
CAUTION
CAUTION indicates a potentially hazardous
situation which, if not avoided, may result in minor
or moderate injury.
2
ENGLISH 100247
Safety Rules
WARNING
Read this manual thoroughly before operating your
generator. Failure to follow instructions could result
in serious injury or death.
DANGER
Generator exhaust contains carbon monoxide, a
colourless, odourless, poison gas. Breathing carbon
monoxide will cause nausea, dizziness, fainting or
death. If you start to feel dizzy or weak, get to fresh
air immediately.
Operate generator outdoors only in a well ventilated
area.
DO NOT operate the generator inside any building,
including garages, basements, crawlspaces and
sheds, enclosure or compartment, including the
generator compartment of a recreational vehicle.
DO NOT allow exhaust fumes to enter a confined
area through windows, doors, vents or other
openings.
DANGER CARBON MONOXIDE: using a generator
indoors CAN KILL YOU IN MINUTES.
DANGER
Rotating parts can entangle hands, feet, hair,
clothing and/or accessories.
Traumatic amputation or severe laceration can result.
Keep hands and feet away from rotating parts.
Tie up long hair and remove jewelry.
Operate equipment with guards in place.
DO NOT wear loose-fitting clothing, dangling
drawstrings or items that could become caught.
WARNING
Sparks can result in fire or electrical shock.
When servicing the generator:
Disconnect the spark plug wire and place it where it
cannot contact the plug.
DO NOT check for spark with the plug removed.
Use only approved spark plug testers.
3
DANGER
Generator produces powerful voltage.
DO NOT touch bare wires or receptacles.
DO NOT use electrical cords that are worn, damaged
or frayed.
DO NOT operate generator in wet weather.
DO NOT allow children or unqualified persons to
operate or service the generator
Use a ground fault circuit interrupter (GFCI) in damp
areas and areas containing conductive material such
as metal decking.
Use approved transfer equipment to isolate generator
from your electric utility and notify your utility
company before connecting your generator to your
power system.
WARNING
Running engines produce heat. Severe burns can
occur on contact.
Combustible material can catch fire on contact.
DO NOT touch hot surfaces.
Avoid contact with hot exhaust gases.
Allow equipment to cool before touching.
Maintain at least 3 ft. (91.4 cm) of clearance on all
sides to ensure adequate cooling.
Maintain at least 5 ft. (1.5 m) of clearance from
combustible materials.
WARNING
Medical and Life Support Uses.
In case of emergency, call 911 immediately.
NEVER use this product to power life support
devices or life support appliances.
NEVER use this product to power medical devices
or medical appliances.
Inform your electricity provider immediately if you
or anyone in your household depends on electrical
equipment to live.
Inform your electrical provider immediately if a
loss of power would cause you or anyone in your
household to experience a medical emergency.
100247 ENGLISH
DANGER
Safety Rules
WARNING
Fuel and fuel vapours are highly flammable and
extremely explosive.
Fire or explosion can cause severe burns or death.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.
Rapid retraction of the starter cord will pull hand and
arm towards the engine faster than you can let go.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.
Broken bones, fractures, bruises or sprains could result.
When adding or removing fuel:
When starting engine, pull the starter cord slowly
until resistance is felt and then pull rapidly to avoid
kickback.
DO NOT start or stop the engine with electrical
devices plugged in.
Turn the generator off and let it cool for at least two
minutes before removing the fuel cap. Loosen the
cap slowly to relieve pressure in the tank.
Only fill or drain fuel outdoors in a well-ventilated area.
DO NOT pump gas directly into the generator at the
gas station. Use an approved container to transfer
the fuel to the generator.
DO NOT overfill the fuel tank.
Always keep fuel away from sparks, open flames,
pilot lights, heat and other sources of ignition.
DO NOT light or smoke cigarettes.
When starting the generator:
DO NOT attempt to start a damaged generator.
Make certain that the gas cap, air filter, spark plug,
fuel lines and exhaust system are properly in place.
Allow spilled fuel to evaporate fully before
attempting to start the engine.
Make certain that the generator is resting firmly on
level ground.
When operating the generator:
DO NOT move or tip the generator during operation.
DO NOT tip the generator or allow fuel or oil to spill.
When transporting or servicing the generator:
Make certain that the fuel shutoff valve is in the off
position and the fuel tank is empty.
Disconnect the spark plug wire.
When storing the generator:
Store away from sparks, open flames, pilot lights,
heat and other sources of ignition.
WARNING
Operation of this equipment may create sparks that
can start fires around dry vegetation.
A spark arrestor may be required. The operator
should contact local fire agencies for laws or
regulations relating to fire prevention requirements.
CAUTION
Exceeding the generator’s running capacity can
damage the generator and/or electrical devices
connected to it.
DO NOT overload the generator.
Start the generator and allow the engine to stabilize
before connecting electrical loads.
Connect electrical equipment in the off position,
and then turn them on for operation.
Turn electrical equipment off before stopping the
generator.
DO NOT tamper with the governed speed.
DO NOT modify the generator in any way.
CAUTION
Improper treatment or use of the generator can
damage it, shorten its life and void your warranty.
Use the generator only for intended uses.
Operate only on level surfaces.
DO NOT expose generator to excessive moisture,
dust, or dirt.
DO NOT allow any material to block the cooling slots.
If connected devices overheat, turn them off and
disconnect them from the generator.
DO NOT use the generator if:
–– Electrical output is lost
–– Equipment sparks, smokes or emits flames
–– Equipment vibrates excessively
4
ENGLISH 100247
Safety Label Locations
These labels warn you of potential hazards that can cause serious injury. Read them carefully.
If a label comes off or becomes hard to read, contact Champion Power Equipment’s customer service department for
possible replacement.
A
B
C
D
G
F
(A) DANGER: Carbon Monoxide Label
(E) WARNING: Spark Arrestor Label
(B) DANGER: Flammable Gas/Exhaust Label
(F) CAUTION: Hot Muffler Label
(C) WARNING: Minimum Clearance Label
(G) CAUTION: Transfer Switch Label
(D) WARNING: Minimum Octane Label
5
E
100247 ENGLISH
Controls and Features
Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the
controls and features. Save this manual for future reference.
Generator
1
8
2
3
4
7
5
6
(1) Fuel Tank – 6.1 gallon (23 L) capacity fuel tank.
(5) Recoil Starter – Used to start the engine.
(2) Choke Lever – Used to start the engine.
(6) Oil Filler Cap – Check and fill engine oil level.
(3) Fuel Valve – Turn this valve to the “On” position to
supply fuel to the engine.
(7) Power Panel – See “Power Panel”.
(8) Handle
(4) Air Filter – Protects the engine by filtering dust
and debris from the intake air.
6
ENGLISH 100247
Controls and Features
Power Panel
1
2
3
4
(1) Engine Switch – Flip the switch to the “On”
position and pull the recoil starter to start the
generator. Turn to the “Off” position to turn off the
generator.
(2) Voltmeter – Displays the output voltage of the
generator.
(3) Circuit Breakers – Protects the generator against
electrical overload.
5
6
7
(4) Ground Terminal – Consult an electrician for local
grounding regulations.
(5) 120/240V, 30 A Twist-Lock – (NEMA L14-30R)
May be used to supply electrical power for the
operation of 120/240 Volt AC, 30 Amp, single
phase 60 Hz electrical loads.
(6) 120V, 30A Twist-Lock – (NEMA L5-30R) May be
used to supply electrical power for the operation of
120 Volt AC, 60 Hz, single phase loads.
(7) 120V AC, 20 Amp Duplex – (NEMA 5-20R)
May be used to supply electrical power for the
operation of 120 Volt AC, 20 Amp, single phase
60 Hz electrical loads.
7
100247 ENGLISH
Controls and Features
Parts Included
Your 100247 gasoline powered generator ships with the
following parts:
Wheel Kit
––
––
––
––
––
––
––
––
8 in. Wheel (20.3 cm). . . . . . . . . . . . . . . . . . . . .
Pin Roll Ø16 x Ø10 x 97 (for Wheel) . . . . . . . . . . .
“R” Shape Pin . . . . . . . . . . . . . . . . . . . . . . . . . .
Support Leg w/Vibration Mounts. . . . . . . . . . . . . .
Flange Bolt (M8x16 for Support Leg). . . . . . . . . . .
Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flange Bolt (M8x45 for Handle) . . . . . . . . . . . . . .
Flange Lock Nut (M8). . . . . . . . . . . . . . . . . . . . .
2
2
2
1
2
1
2
4
Other
–– Oil Funnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8
ENGLISH 100247
Assembly
Your generator requires some assembly. This unit ships
from our factory without oil. It must be properly serviced
with fuel and oil before operation.
If you have any questions regarding the assembly of your
generator, call our help line at 1-877-338-0999. Please
have your serial number and model number available.
Install the Support Leg
1. Attach the support leg to the generator frame with
flange bolts (M8x16) and flange lock nuts (M8).
2. Tip the generator slowly so that it rests on the
wheels and support leg.
Remove the Generator from the Shipping Carton
1. Set the shipping carton on a solid, flat surface.
2. Remove everything from the carton except the
generator.
3. Carefully cut each corner of the box from top to
bottom. Fold each side flat on the ground to provide a
surface area to install the wheel kit and support leg.
Install the Wheel Kit
CAUTION
The wheel kit is not intended for over-the-road use.
1. Tip the generator slowly so that the engine side is up.
2. Slide the wheel pin roll through the wheel from
the outside.
3. Slide the wheel pin roll through the mount point on
the frame.
4. Secure with the R-Pin.
5. Repeat steps 2-4 to attach the second wheel.
9
Install the Handle
1. Place the handle over the mounting channel on the
frame.
2. Secure the handle to the frame using the two handle
flange bolts (M8x45).
3. Place a l flange ock nut (M8) on the end of each
bolt and fasten securely. DO NOT over tighten the
lock nuts.
100247 ENGLISH
Add Engine Oil
CAUTION
DO NOT attempt to crank or start the engine before
it has been properly filled with the recommended
type and amount of oil. Damage to the generator as
a result of failure to follow these instructions will
void your warranty.
NOTE
The generator rotor has a sealed, pre-lubricated ball
bearing that requires no additional lubrication for
the life of the bearing.
NOTE
The recommended oil type is 10W-30 automotive oil.
1. Place the generator on a flat, level surface.
Assembly
Add Engine Oil Cont’d.
NOTE
Check oil often during the break-in period. Refer to the
Maintenance section for recommended service intervals.
CAUTION
The engine is equipped with a low oil shut-off and
will stop when the oil level in the crankcase falls
below the threshold level.
NOTE
We consider the first 5 hours of run time to be
the break-in period for the unit. During the break
in period stay at or below 50% of the running
watt rating and vary the load occasionally to allow
stator windings to heat and cool. Adjusting the
load will also cause engine speed to vary and help
seat piston rings. After the 5 hour break-in period,
change the oil.
Degrees Celsiusº (Outside)
Full Synthetic 5W-30
2. Remove oil fill cap/dipstick to add oil.
3. Add up to 1.1 L (1.2 qt.) of oil (not included) and
replace oil fill cap/dipstick. DO NOT OVERFILL.
4. Check engine oil level daily and add as needed.
Degrees Fahrenheitº (Outside)
NOTE
Weather will affect engine oil and engine
performance. Change the type of engine oil used
based on weather conditions to suit the engine
needs.
NOTE
NOTE
Once oil has been added, a visual check should show
oil about 1-2 threads from running out of the fill hole.
If using the dipstick to check oil level, DO NOT screw
in the dipstick while checking.
Synthetic oil may be used after the 5 hour initial
break-in period. Using synthetic oil does not
increase the recommended oil change interval.
Full synthetic 5W-30 oil will aid in starting in cold
ambient <5°C (41ºF)
10
ENGLISH 100247
Assembly
Add Fuel
1. Use clean, fresh, regular unleaded fuel with a
minimum octane rating of 85 and an ethanol content
of less than 10% by volume.
2. DO NOT mix oil with fuel.
3. Clean the area around the fuel cap.
4. Remove the fuel cap.
5. Slowly add fuel to the tank. DO NOT OVERFILL. Fuel
can expand after filling. A minimum of 6.4 mm
(¼ in.) of space left in the tank is required for
fuel expansion, more than 6.4 mm (¼ in.) is
recommended. Fuel can be forced out of the tank as
a result of expansion if it is overfilled, and can affect
the stable running condition of the product. When
filling the tank, it is recommended to leave enough
space for the fuel to expand.
Add Fuel Cont’d.
NOTE
Our engines work well with 10% or less ethanol
blend fuels. When using blended fuels there are
some issues worth noting:
–– Ethanol-gasoline blends can absorb more water
than gasoline alone.
–– These blends can eventually separate, leaving
water or a watery goo in the tank, fuel valve and
carburetor.
–– With gravity-fed fuel supplies, this compromised
fuel can be drawn into the carburetor and cause
damage to the engine and/or potential hazards.
–– There are only a few suppliers of fuel stabilizer
that are formulated to work with ethanol blend
fuels.
–– Any damages or hazards caused by using
improper fuel, improperly stored fuel, and/
or improperly formulated stabilizers, are not
covered by manufacture’s warranty.
It is advisable to always shut off the fuel supply,
run the engine to fuel starvation and drain the tank
when the equipment is not in use for more than 30
days.
6. Screw on the fuel cap and wipe away any spilled fuel.
WARNING
Pouring fuel too fast through the fuel screen may
result in blow back of fuel at the operator while filling.
CAUTION
Use regular unleaded gasoline with a minimum
octane rating of 85.
Do not mix oil and gasoline.
Fill tank to approximately 6.4 mm (¼ in.) below the
top of the tank to allow for fuel expansion.
DO NOT pump gas directly into the generator at the
gas station. Use an approved container to transfer
the fuel to the generator.
DO NOT fill fuel tank indoors.
DO NOT fill fuel tank when the engine is running or hot.
DO NOT overfill the fuel tank.
DO NOT light cigarettes or smoke when filling the
fuel tank.
11
Grounding
Your generator must be properly connected to an
appropriate ground to help prevent electric shock.
WARNING
Failure to properly ground the generator can result
in electric shock.
A ground terminal connected to the frame of the generator
has been provided on the power panel. For remote
grounding, connect of a length of heavy gauge (12 AWG
minimum) copper wire between the generator ground
terminal and a copper rod driven into the ground. We
strongly recommend that you consult with a qualified
electrician to ensure compliance with local electrical codes.
100247 ENGLISH
Generator Location
NEVER operate the generator inside any building,
including garages, basements, crawlspaces and sheds,
enclosure or compartment, including the generator
compartment of a recreational vehicle. Please consult
your local authority. In some areas, generators must
be registered with the local utility. Generators used at
construction sites may be subject to additional rules and
regulations. Generators should be on a flat, level surface
at all times. (Even while not in operation) Generators
must have at least 5 ft. (1.5 m) of clearance from all
combustible material. In addition to clearance from
all combustible material, generators must also have
at least 3 ft. (91.4 cm) of clearance on all sides to
allow for adequate cooling, maintenance and servicing.
Generators should never be started or operated in the
back of a SUV, camper, trailer, in the bed of a truck
(regular, flat or otherwise), under staircases/stairwells,
next to walls or buildings, or in any other location that
will not allow for adequate cooling of the generator
and/or the muffler. DO NOT contain generators during
operation. Allow generators to properly cool before
transport or storage.
Place the generator in a well-ventilated area. DO NOT
place the generator near vents or intakes where exhaust
fumes could be drawn into occupied or confined
spaces. Carefully consider wind and air currents when
positioning generator.
Failure to follow proper safety precautions may void
manufacturer’s warranty.
WARNING
Do not operate or store the generator in rain, snow,
or wet weather.
Using a generator or electrical appliance in wet
conditions, such as rain or snow, or near a pool or
sprinkler system, or when your hands are wet, could
result in electrocution.
WARNING
During operation the muffler and exhaust fumes
produced will become hot. If adequate cooling and
breathing space are not supplied, or if the generator
is blocked or contained, temperatures can become
extremely heated and may lead to fire.
Operation
Surge Protection
CAUTION
Voltage fluctuation may impair the proper
functioning of sensitive electronic equipment.
Electronic devices, including computers and many
programmable appliances use components that are
designed to operate within a narrow voltage range and
may be affected by momentary voltage fluctuations.
While there is no way to prevent voltage fluctuations, you
can take steps to protect sensitive electronic equipment.
1. Install UL1449, CSA-listed, plug-in surge suppressors
on the outlets feeding your sensitive equipment.
Surge suppressors come in single- or multi-outlet
styles. They’re designed to protect against virtually
all short-duration voltage fluctuations.
Starting the Engine
1. Make certain the generator is on a flat, level surface.
2. Disconnect all electrical loads from the generator.
Never start or stop the generator with electrical
devices plugged in or turned on.
3. Turn the fuel valve to the “ON” position.
4. Flip the engine switch to the “ON” position.
5. Move the choke lever to the “CHOKE” position.
6. RECOIL START: Pull the starter cord slowly until
resistance is felt and then pull rapidly
7. Do not over-choke. As as soon as engine starts, move
the choke lever to the “RUN” position.
NOTE
Keep choke lever in “Choke” position for only 1
pull of the recoil starter. After first pull, move choke
lever to the “Run” position for up to the next 3
pulls of the recoil starter. Too much choke leads to
sparkplug fouling/engine flooding due to the lack of
incoming air. This will cause the engine not to start.
NOTE
If the engine starts but does not run make certain
that the generator is on a flat, level surface. The
engine is equipped with a low oil sensor that will
prevent the engine from running when the oil level
falls below a critical threshold.
12
ENGLISH 100247
Operation
Connecting Electrical Loads
Grounding
1. Let the engine stabilize and warm up for a few
minutes after starting
2. Plug in and turn on the desired 120/240 Volt AC
single phase, 60 Hz electrical loads.
–– DO NOT connect 3-phase loads to the generator.
–– DO NOT connect 50 Hz loads to the generator.
–– DO NOT overload the generator.
The generator system ground connects the frame to the
ground terminals on the power panel. The system ground is
connected to the AC neutral wire.
NOTE
Connecting a generator to your electric utility
company’s power lines or to another power source
may be against the law. In addition this action,
if done incorrectly, could damage your generator
and appliances and could cause serious injury or
even death to you or a utility worker who may be
working on nearby power lines. If you plan to run a
portable electric generator during an outage, please
notify your electric utility company immediately
and remember to plug your appliances directly
into the generator. Do not plug the generator into
any electric outlet in your home. Doing so could
create a connection to the utility company power
lines. You are responsible for ensuring that your
generator’s electricity does not feed back into the
electric utility power lines.
If the generator will be connected to a building
electrical system, consult your local utility company
or a qualified electrician. Connections must isolate
generator power from utility power and must comply
with all applicable laws and codes.
Stopping the Engine
1. Turn off and unplug all electrical loads. Never start
or stop the generator with electrical devices plugged
in or turned on.
2. Let the generator run at no-load for several minutes
to stabilize internal temperatures of the engine and
generator.
3. Turn the fuel valve to the “OFF” position.
4. Let the engine run until fuel starvation has stopped
the engine. This usually takes a few minutes.
5. Press the engine switch to the “OFF” position.
Important: Always ensure that the fuel valve and the
engine switch are in the “OFF” position when the engine
is not in use.
NOTE
If the engine will not be used for a period of two (2) weeks
or longer, please see the Storage section for proper engine
and fuel storage.
13
Do Not Overload Generator
Capacity
Follow these simple steps to calculate the running and
starting watts necessary for your purposes.
1. Select the electrical devices you plan on running at
the same time.
2. Total the running watts of these items. This is
the amount of power you need to keep your items
running.
3. Identify the highest starting wattage of all devices
identified in step 1. Add this number to the number
calculated in step 2. Surge wattage is the extra
burst of power needed to start some electric driven
equipment. Following the steps listed under “Power
Management” will guarantee that only one device will
be starting at a time.
Power Management
Use the following formula to convert voltage and
amperage to watts:
Volts x Amps = Watts
To prolong the life of your generator and attached
devices, follow these steps to add electrical load:
1. Start the generator with no electrical load attached
2. Allow the engine to run for several minutes to stabilize.
3. Plug in and turn on the first item. It is best to attach
the item with the largest load first.
4. Allow the engine to stabilize.
5. Plug in and turn on the next item.
6. Allow the engine to stabilize.
7. Repeat steps 5-6 for each additional item.
NOTE
Never exceed the specified capacity when adding
loads to the generator.
100247 ENGLISH
Operation
Operation at High Altitude
The density of air at high altitude is lower than at sea
level. Engine power is reduced as the air mass and airfuel ratio decrease. Engine power and generator output
will be reduced approximately 3½% for every 1000
feet of elevation above sea level. This is a natural trend
and cannot be changed by adjusting the engine. At high
altitudes increased exhaust emissions can also result
due to the increased enrichment of the air fuel ratio.
Other high altitude issues can include hard starting,
increased fuel consumption and spark plug fouling.
To alleviate high altitude issues other than the natural
power loss, Champion Power Equipment can provide a
high altitude carburetor main jet. The alternative main
jet and installation instructions can be obtained by
contacting Customer Support. Installation instructions
are also available in the Technical Bulletin area of the
Champion Power Equipment internet site.
The part number and recommended minimum altitude
for the application of the high altitude carburetor main
jet is listed in the table below.
In order to select the correct high altitude main jet
it is necessary to identify the carburetor model. For
this purpose, a code is stamped on the side of the
carburetor. Select the correct main jet part number
corresponding to the carburetor code found on your
particular carburetor.
Carburetor
Code
P23-2-Z
P23-2-H
Main Jet
Part Number
Standard
46.131017.21.Z
Altitude
46.131017.21.01.Z
Standard
46.131017.21.H
Altitude
46.131017.21.01.H
Altitude
3500 Feet
(1067 Meters)
WARNING
Operation using the alternative main jet at elevations
lower than the recommended minimum altitude can
damage the engine. For operation at lower elevations, the
standard main jet must be used. Operating the engine
with the wrong engine configuration at a given altitude
may increase its emissions and decrease fuel efficiency
and performance.
14
ENGLISH 100247
Maintenance and Storage
The owner/operator is responsible for all periodic
maintenance.
WARNING
Never operate a damaged or defective generator.
WARNING
Oil Cont’d.
NOTE
Once oil has been added, a visual check should show
oil about 1-2 threads from running out of the fill hole.
If using the dipstick to check oil level, DO NOT screw
in the dipstick while checking.
Tampering with the factory set governor will void
your warranty.
WARNING
Improper maintenance will void your warranty.
NOTE
Maintenance, replacement, or repair of emission
control devices and systems may be performed
by any non-road engine repair establishment or
individual.
Complete all scheduled maintenance in a timely manner.
Correct any issue before operating the generator.
Spark Plugs
1. Remove the spark plug cable from the spark plug.
2. Use a spark plug tool (not included) to remove the
plug.
3. Inspect the electrode on the plug. It must be clean and
not worn to produce the spark required for ignition.
4. Make certain the spark plug gap is 0.7 - 0.8 mm or
(0.028 - 0.031 in.).
NOTE
0.7-0.8 mm
0.028-0.031 in.
For service or parts assistance, contact our help
line at 1-877-338-0999
Engine Maintenance
To prevent accidental starting, remove and ground spark
plug wire before performing any service.
Oil
Change oil when the engine is warm. Refer to the oil
specification to select the proper grade of oil for your
operating environment.
1. Remove the oil drain plug with a 15 mm socket and
extension (not included).
2. Allow the oil to drain completely.
3. Replace the drain plug.
4. Remove oil fill cap/dipstick to add oil.
5. Add up to 1.2 qt. (1.1 L) of oil and replace oil fill
cap/dipstick. DO NOT OVERFILL.
6. Dispose of used oil at an approved waste
management facility.
15
5. Refer to the spark plug recommendation in
Specifications section when replacing the plug.
6. Carefully thread the plug into the engine.
7. Use a spark plug tool (not included) to firmly install
the plug.
8. Attach the spark plug wire to the plug.
Air Filter
1. Remove the snap-on cover holding the air filter to
the assembly.
2. Remove the foam element.
3. Wash in liquid detergent and water. Squeeze
thoroughly dry in a clean cloth.
4. Saturate in clean engine oil.
5. Squeeze in a clean, absorbent cloth to remove all
excess oil.
6. Place the filter in the assembly.
7. Reattach the air filter cover and snap in place.
100247 ENGLISH
Maintenance and Storage
Spark Arrester
Adjustments
1. Allow the engine to cool completely before servicing
the spark arrester.
2. Remove the three screws holding the cover plate
which retains the end of the spark arrester to the
muffler.
3. Remove the spark arrester screen.
4. Carefully remove the carbon deposits from the spark
arrester screen with a wire brush.
5. Replace the spark arrester if it is damaged.
6. Position the spark arrester in the muffler and attach
with the three screws.
The air-fuel mixture is not adjustable. Tampering with
the governor can damage your generator and your
electrical devices and will void your warranty. CPE
recommends that you contact our service line at
1-877-338-0999 for all other service and/or adjustment
needs.
Maintenance Schedule
Follow the service intervals indicated in the following
maintenance schedule.
Service your generator more frequently when operating
in adverse conditions.
Contact our help line at 1-877-338-0999 to locate the
nearest Champion Power Equipment certified service
dealer for your generator or engine maintenance needs.
Every 8 hours or daily
Check oil level
Clean around air intake and muffler
First 5 hours
Change oil
Every 50 hours or every season
CAUTION
Failure to clean the spark arrester will result in
degraded engine performance.
Clean air filter
Change oil if operating under heavy load or in hot environments
Every 100 hours or every season
Change oil
Clean/adjust spark plug
Check/adjust valve clearance*
Cleaning
CAUTION
Clean spark arrester
Clean fuel tank and filter*
Every 250 hours
Clean combustion chamber*
DO NOT spray engine with water.
Every 3 years
Replace fuel line
Water can contaminate the fuel system.
Use a damp cloth to clean exterior surfaces of the engine.
Use a soft bristle brush to remove dirt and oil.
Use an air compressor (25 PSI) to clear dirt and debris
from the engine.
*To be performed by knowledgeable, experienced owners or
Champion Power Equipment certified dealers.
16
ENGLISH 100247
Maintenance and Storage
Generator Maintenance
Make certain that the generator is kept clean and stored
properly. Only operate the unit on a flat, level surface in
a clean, dry operating environment. DO NOT expose the
unit to extreme conditions, excessive dust, dirt, moisture
or corrosive vapors.
CAUTION
DO NOT use a garden hose to clean the generator.
Water can enter the generator through the cooling
slots and damage the generator windings.
Use a damp cloth to clean exterior surfaces of the generator.
Use a soft bristle brush to remove dirt and oil.
Use an air compressor (25 PSI) to clear dirt and debris
from the generator.
Inspect all air vents and cooling slots to ensure that they
are clean and unobstructed.
Storage
The generator should be started at least once every
14 days and allowed to run for at least 20 minutes. For
longer term storage, please follow these guidelines.
Generator Storage
1. Add a properly formulated fuel stabilizer to the tank.
2. Be sure all appliances are disconnected from the
generator.
3. Run the generator for a few minutes so the treated
fuel cycles through the fuel system and carburetor.
4. Turn the fuel valve to the “Off” position.
5. Let the generator run until fuel starvation has
stopped the engine. This usually takes a few minutes.
6. The generator needs to cool completely before
cleaning and storage.
7. Clean the generator according to the maintenance section.
8. Change the oil.
9. Remove the spark plug and pour about 1/2 oz.
(14.8 mL) of oil into the cylinder. Crank the engine
slowly to distribute the oil and lubricate the cylinder.
10.Reattach the spark plug.
11.Store the unit in a clean, dry place out of direct
sunlight.
17
Generator Storage Cont’d.
NOTE
Our engines work well with 10% or less ethanol
blend fuels. When using blended fuels there are
some issues worth noting:
–– Ethanol-gasoline blends can absorb more water
than gasoline alone.
–– These blends can eventually separate, leaving
water or a watery goo in the tank, fuel valve and
carburetor.
–– With gravity-fed fuel supplies, this compromised
fuel can be drawn into the carburetor and cause
damage to the engine and/or potential hazards.
–– There are only a few suppliers of fuel stabilizer
that are formulated to work with ethanol blend
fuels.
–– Any damages or hazards caused by using
improper fuel, improperly stored fuel, and/
or improperly formulated stabilizers, are not
covered by manufacture’s warranty.
It is advisable to always shut off the fuel supply,
run the engine to fuel starvation and drain the tank
when the equipment is not in use for more than 30
days.
DANGER
Generator exhaust contains odorless and colorless
carbon monoxide gas.
To avoid accidental or unintended ignition of your
generator during periods of storage, the following
precautions should be followed:
–– When storing the generator for short or extended
periods of time make sure that the Engine
Switch and the Fuel Valve are set in the OFF
position.
100247 ENGLISH
Specifications
Engine Specifications
Spark Plugs
––
––
––
––
OEM spark plug: NHSP F6RTC
Replacement spark plug: NGK BPR6ES or equivalent
Make certain the spark plug gap is 0.7 - 0.8 mm or
(0.028 - 0.031 in.).
Model. . . . . . . . . . . . . . . . . . . . . . . YF182FD-010
Displacement. . . . . . . . . . . . . . . . . . . . . . . 338cc
Type. . . . . . . . . . . . . . . . . . . . . . . . 4-Stroke OHV
Start Type . . . . . . . . . . . . . . . . . . . . . . . . . Recoil
Generator Specifications
Maintenance Valve Clearance
––
––
––
––
––
––
––
––
Model. . . . . . . . . . . . . . . . . . . . . . . . . . . 100247
Running Wattage. . . . . . . . . . . . . . . . . 5500 Watts
Starting Wattage. . . . . . . . . . . . . . . . . 6500 Watts
AC Load . . . . . . . . . . . . . . . . . . . . . . . 120/240 V
Phase. . . . . . . . . . . . . . . . . . . . . . . . . . . . Single
Frequency . . . . . . . . . . . . . . . . . . . . . . . . . 60 Hz
Fuel Capacity. . . . . . . . . . . . . . . . 6.1 gallon (23 L)
Gross Weight . . . . . . . . . . . . . . . . 169.8 lb. (77 kg)
–– Intake: 0.13 – 0.17 mm (0.005 – 0.007 in.)
–– Exhaust: 0.18 – 0.22 mm (0.007 – 0.009 in.)
Note: Tech bulletin regarding the valve adjustment
procedure is on www.championpowerequipment.com.
––
––
––
––
Net Weight. . . . . . . . . . . . . . . . 160.1 lb. (72.6 kg)
Height. . . . . . . . . . . . . . . . . . . . 25.6 in. (65.1 cm)
Width . . . . . . . . . . . . . . . . . . . . . 26.4 in. (67 cm)
Length. . . . . . . . . . . . . . . . . . . 29.8 in. (75.8 cm)
temperatures up to 40°C (104°F). When your product is
needed your product may be operated at temperatures
ranging from -15°C (5°F) to 50°C (122°F) for short
periods. If the product is exposed to temperatures
outside this range during storage, it should be brought
back within this range before operation. In any event,
the product must always be operated outdoors, in a
well-ventilated area and away from doors, windows and
other vents.
Fuel
Fuel capacity is 6.1 gallon (23 L). Use regular unleaded
gasoline with a minimum octane rating of 85 and an
ethanol content of less than 10% by volume.
An Important Message About Temperature
Your Champion Power Equipment product is designed
and rated for continuous operation at ambient
Oil
Use 10W-30 automotive oil.
Oil capacity is up to 1.2 qt. (1.1 L).
DO NOT OVERFILL.
Please reference the following chart for recommended
oil types for use in the generator.
Degrees Celsiusº (Outside)
Full Synthetic 5W-30
Degrees Fahrenheitº (Outside)
NOTE
Weather will affect engine oil and engine
performance. Change the type of engine oil used
based on weather conditions to suit the engine
needs.
18
19
59
60
61
58
62
76
63
75
65
56
66
67
68
56
74
73
72
64
70
86
89
77
85
69
70
71
78 79 80
88
17
88
87
57
1
3
54
56
84
83
82
81
2
53
55
4
52
51
95
50
49
48
17
47
16
13
14
15
18
46
5
20
45
19
6
44
7
91
90
43
26
42
22
25
27
24
23
92
41
93
94
40 39
29
96
37 36
30 38
29 30
31 32
10 33
34 30
35
9
10
11
12
40
21
28
8
Specifications
ENGLISH 100247
Parts Diagram
100247 ENGLISH
#
Part Number
Description
Qty
#
Part Number
Description
1
2.06.006
Clamp, Ø7 x Ø1
1
51
152.192300.01
Air Guide
1
2
24.070030.00
Hole, Breather Tube
1
52
152.190005.00
Rubber, Fore-Cover, A
1
3
2.05.001
Clamp, Ø8 x 6.5
2
53
152.190005.01
Rubber, Fore-Cover, B
1
4
152.070014.08
Pipe, Reversal Valve, 710 mm
1
54
44.403
Engine
1
5
122.070100.07
Fuel Tank Cap
1
55
152.200700.12.2
Handle
1
6
122.070300.03
Fuel Filter
1
56
1.6177.1.08
Lock Nut M8, Flange
10
7
24.070800.00
Reversal Valve
1
57
1.5789.0845
Flange Bolt M8 x 45
2
8
152.071000.31.48
Fuel Tank, Yellow
1
58
65262.0.9.2
Frame
1
9
1.5789.0620
Flange Bolt M6 x 20, Black
4
59
1.6177.1.10
Lock Nut M10, Flange
4
10
1.93.06
Lock Washer Ø6
8
60
152.201200.03
Motor Mount, 1
2
11
2.03.004.1
Flat Washer, Ø24 x Ø6.5 x 1.5,
Black
4
61
2.16.001
Spring Pin, Ø2 x 33
2
12
122.070015.01
Mount Vibration, Fuel Tank
4
13
122.070400.05
Fuel Valve
1
14
2.06.016
Clamp, Ø8 x b6
2
15
152.070011.07
Pipe, Fuel, 195 mm
1
16
45.090006.20
Holder, Air Cleaner
1
17
1.6177.1.06
Lock Nut M6, Flange
2
18
1.848.08
Washer Ø8
2
19
1.93.08
Lock Washer Ø8
2
20
1.6175.08
Lock Nut M8, Flange
2
21
46.100001.07
Gasket, Exhaust
1
22
46.101000.13
Muffler Assembly
1
23
1.9074.4.0510
Screw/Washer Assembly M5 x 10
3
24
46.101300.00
Spark Arrester Assembly
1
25
1.16674.0820
Flange Bolt M8 x 20
1
26
2.13.009
Bushing Ø9 x Ø13 x16
1
27
1.16674.0835
Flange Bolt M8 x 35
1
Qty
62
122.201501.23
Roll Pin, Ø16 x Ø10 x 97
2
63
122.201701.07.48
8 in. Wheel, Yellow
2
64
152.201200.04
Motor Mount, 2
2
65
1.5789.0816
Flange Bolt M8 x 16
2
66
152.200002.00.2
Support Leg, 60 mm
1
67
152.201400.00
Rubber, Support
2
68
1.5789.0825
Flange Bolt M8 x 25
2
69
1.862.06
Lock Washer Ø6, Toothed
2
70
1.5789.0612
Flange Bolt M6 x 12
1
71
5.1900.029
Grounding Line 150 mm
1
72
152.20.7.2
Control Panel
1
73
1.5783.0622.3
Bolt M6 x 22, Green
1
74
1.6175.06.3
Nut M6, Green
2
75
1.97.1.06.3
Washer Ø6, Green
2
76
1.93.06.3
Lock Washer Ø6, Green
2
77
1.9074.4.0514.1
Screw/Washer Assembly M5 x 14,
Black
5
28
1.6175.05
Nut M5
2
78
5.1120.026
Receptacle L14-30R, CSA
1
29
1.97.1.05
Washer Ø5
4
79
5.1120.023
Receptacle L5-30R, CSA
1
30
1.93.05
Lock Washer Ø5
5
80
5.1120.027
Receptacle 5-20R Duplex, CSA
1
81
5.1210.920
20Amp Circuit Breaker, Push
Button, CSA
1
82
1.9074.4.0306.1
Screw/Washer Assembly M3 x 6,
Black
4
83
5.1240.925
25Amp Circuit Breaker,
Double Pole
1
84
1.6177.1.04.1
Lock Nut M4, Flange, Black
6
31
2.08.100
Bolt M5 x 204
2
32
1.97.1.06
Washer Ø6
4
33
152.190300.00
Carbon Brush Assembly
1
34
122.190004.01
Pinch, Carbon Brush
1
35
1.5783.0520
Bolt M5 x 20
1
36
1.16674.0512.2
Flange Bolt M5 x 12
2
37
152.190003.00.48
Generator End Cover, Yellow
1
85
5.1400.003
Voltage Meter
1
2
86
5.1000.004.3
Ignition Switch, Red
1
Over Voltage Protector
1
38
1.5783.0516
Flange Bolt M5 x 16
39
122.190400.00
Terminal Block
1
87
5.1810.000
40
1.16674.0516
Flange Bolt M5 x 16
3
88
1.818.0514.2
Screw M5 x 14
2
5.1800.000
Bridge Rectifier
1
41
153.190200.04
AVR, CSA
1
89
42
152.190002.00
End Housing
1
90
152.210002.19
Control Box
1
1.5789.0615.1
Flange Bolt M6 x 15, Black
4
43
2.08.065
Flange Bolt M6 x 168
4
91
44
152.191002.03
Stator Cover
1
92
152.210003.01
Wire Jacket, Control Box
1
1
93
5.1310.004
Conduit, Metal, 180 mm, CSA
1
94
152.210003.03
Plug, End Cover, CSA
1
95
100247.21.10
Wire Assembly
1
96
100247.21
Control Panel Assembly
1
45
2.08.101
Flange Bolt M10 x 255
46
152.191200.28
Stator Assembly,
Al,Ø190 x 130 mm, CSA
1
47
1.7244.10
Lock Washer Ø10
1
48
1.96.10
Washer Ø10
1
49
152.191100.28
Rotor Assembly, Al, 130 mm, CSA
1
50
1.5789.0608
Flange Bolt M6 x 8
1
20
21
105
87
2
1
3
95
96
97
98
89
99
100
107
22
4
23
5
6
7
24
101 102 103
8
25
9
26
89
10 11
27
88
28
104
29
87
12
86
13
85
14
30
84
94
61
83
15
62
93
16
17
31
63
64
92
65
67
18
32
66
91
68
19
33
69
70
90
106
20
12
71
72
34
73
28
74
21
35
75
76
77
43
36
78
79
44
80
45
81
46
47
21
82
37
48
49
50
12
42
51
41
52
40
53
55
39
54
38
56
57
58
59
60
Specifications
ENGLISH 100247
Engine Parts Diagram
100247 ENGLISH
Engine Parts List
#
Part Number
Description
Qty
#
Part Number
Description
1
21.061300.00
Handle, Recoil, Soft
1
56
2.08.014
Flange Bolt M10 × 80
4
2
1.5789.0608
Flange Bolt M6 × 8
4
57
46.020002.00
Gasket, Cylinder Head Cover
1
3
46.061100.00.2
Cover, Recoil Starter, Black
1
58
46.021000.00
Cover, Cylinder Head
1
4
45.060005.00
Spring, Recoil Starter
1
59
45.020001.02
Breather Tube
1
5
45.061102.00
Reel, Recoil Starter
1
60
45.020100.00
Bolt, Cylinder Head Cover
1
6
2.10.003
Rope Ø5 × 1550
1
61
2.08.039
Drain Bolt M12 × 1.25 × 15
2
7
45.060003.00
Spring, Ratchet
2
62
46.041000.00
Camshaft
1
8
45.060002.00
Starter Ratchet, Steel
2
63
45.040013.00
Lifter, Valve
2
9
45.060009.00
Spring, Ratchet Guide
1
64
45.040002.00
Valve, Intake
1
10
45.060007.00
Ratchet Guide
1
65
45.040006.00
Valve, Exhaust
1
11
45.060008.00
Screw, Ratchet Guide
1
66
46.040005.00
Push Rod
2
12
1.5789.0612
Flange Bolt M6 × 12
12
67
45.040015.00
Retainer, Valve Spring
2
13
2.05.005
Clamp Ø6
2
68
45.040017.00
Oil Seal, Valve
2
14
46.080100.01.48
Fan Cover, Yellow
1
69
45.040003.00
Spring, Valve
2
15
2.02.007
Nut M16 × 1.5
1
70
23.040010.00
Bolt, Rocker Arm
2
16
1.5789.0629
Flange Bolt M6 × 29
4
71
45.040001.00
Retainer, Intake Valve Spring
1
17
45.060001.00
Pulley, Starter
1
72
45.040007.00
Retainer, Exhaust Valve Spring
1
18
46.123000.01
Ignition Coil
1
73
45.040008.00
Rotator, Exhaust Valve
1
19
45.080001.00
Cooling Fan
1
74
46.040004.00
Guide Plate, Push Rod
1
20
46.120100.03
Flywheel
1
75
46.040016.00
Shaft, Rocker Arm
1
21
2.11.007
Oil Seal Ø35 × Ø52 × 8
2
76
46.040201.00
Retainer, Rocker Arm
1
22
2.05.050
Wire Clip, 100 mm
1
77
46.040009.00
Rocker Arm, Intake Valve
1
23
45.030032.00
Sheath, Wire
1
78
46.040018.00
Rocker Arm, Exhaust Valve
1
24
2.03.023
Washer Ø12.5 × Ø20 × 2
2
79
1.97.1.06
Washer Ø6
2
25
46.030100.00
Crankcase
1
80
22.040012.00
Screw, Valve Adjustment
2
26
45.127000.02
Oil Level Sensor
1
81
1.6177.1.06
Flange Nut M6
2
27
1.5789.0615
Flange Bolt M6 × 15
2
82
21.040021.00
Nut M6 × 0.5, Lock
2
28
1.276.6202
Bearing 6202
2
83
2.01.008
Stud Bolt M6 × M8 × 105
2
29
47.050006.00
Weight Balancer
1
84
46.130002.20
Gasket, Insulator
1
30
45.050100.14
Crankshaft Assembly
1
85
45.130001.01
Insulator, Carburetor
1
31
46.030008.00
Gasket, Crankcase Cover
1
86
46.130003.00
Gasket, Carburetor
1
32
2.04.001
Dowel Pin Ø9 × 14
2
33
46.080600.00
Air Guide, Right Side
1
Carburetor
1
34
1.276.6207
Bearing 6207
1
88
46.130004.20
Gasket, Air Cleaner
1
35
46.031000.01.48
Oil Dipstick Assembly, Yellow
1
89
1.6177.06
Flange Nut M6
3
36
45.030007.00
Cover, Crankcase
1
90
46.091100.03
Base, Air Cleaner
1
37
1.5789.0840.0.8
Flange Bolt M8 × 40
7
91
45.091002.20
Seal, Air Cleaner
1
38
2.03.021.1
Washer Ø6.4 × Ø13 × 1, Black
1
92
45.091001.20
Separator, Air Cleaner
1
39
45.110013.00
Shaft, Governor Gear
1
93
45.091003.20
Element, Air Cleaner
1
40
45.110100.00
Gear, Governor
1
94
46.091200.04
Cover, Air Cleaner
1
41
21.110011.00
Clip, Governor Gear
1
95
45.110001.00
Shaft, Governor Arm
1
42
45.110012.00
Bushing, Governor Gear
1
96
2.03.019
Washer Ø8.2 × Ø17 × 0.8
1
43
47.050200.00
Connecting Rod Assembly
1
97
2.11.006
Oil Seal Ø7 × Ø14 × 5
1
44
46.050005.01
Piston
1
98
45.110008.00
Pin, Shaft
1
45
2.09.004
Circlip Ø21 × Ø1
2
99
45.110003.00
Arm, Governor
1
46
45.050003.00
Pin, Piston
1
100
2.08.040
Bolt M6 × 21, Governor Arm
1
47
46.050303.01
Ring, Oil
1
101
45.110006.00
Rod, Governor
1
48
46.050302.01
Ring, Second Piston
1
102
45.110005.00
Spring, Throttle Return
1
49
46.050301.01
Ring, First Piston
1
103
45.110007.00
Spring, Governor
1
50
2.04.004
Dowel Pin Ø12 × 20
2
104
46.080300.20
Air Guide, Upper
1
51
46.030009.00
Gasket, Cylinder Head
1
46.131017.21
Main Jet, Standard
1
87
105
46.131000.21
46.131000.25
Qty
52
46.080400.00
Air Guide, Lower
1
46.131017.21.01
Main Jet, Altitude
/
53
46.010100.00
Cylinder Head
1
106
46.091000.03
Air Cleaner Assembly
1
54
2.01.010
Stud Bolt M8 × 35
2
107
46.061000.00
Recoil Assembly
1
55
2.15.002(F6RTC)
Spark Plug F6RTC
1
22
B
Y
L
G
R
W
BLACK
YELLOW
BLUE
GREEN
RED
WHITE
FW
MW2
EXW
DCW
L
B
L
Br
Br
W
R
B
IGNITION COIL
B
AVR
W
Y
Y
L
L
NO USE
+
MW1
R
Y
W
L
L
R
W
B
SPARKING PLUG
ENGINE BLOCK
GENERATOR BLOCK
Br BROWN
B/W BLACK WHITE
W/G WHITE GREEN
G/Y GREEN YELLOW
W/L WHITE BLUE
B/G BLACK GREEN
Specifications
B
V
~
W
G/Y
B
250V 25A
DOUBLE POLE
R
R
DIODE
B
W
R
L5-30R
R
G/Y
G/Y
Y
W/G
B
W
B
B
B
B
5-20R
G/Y
EARTH
TERMINAL
ENG SW
ON
OFF
OIL LEVEL
SW
Y
CONTROL BOX BLOCK
B
G/Y
W
CIRCUIT BREAKER
20A
W/G
L
G/Y
Transition
R
L14-30R
W
W
W/G
B/G
W/G
B/G
FUEL CUT
SOLENOIL
23
ENGLISH 100247
Wiring Diagram
100247 ENGLISH
Troubleshooting
Problem
Cause
Solution
Generator will not start
No fuel
Add fuel
Faulty spark plug
Replace spark plug
Unit loaded during start up
Remove load from unit
Low oil level
Fill crankcase to the proper level
Generator will not start;
Generator starts but runs roughly
Place generator on a flat, level surface
Choke in the wrong position
Adjust choke
Spark plug wire loose
Attach wire to spark plug
Out of fuel
Fill fuel tank
Low oil level
Fill crankcase to the proper level. Place
generator on a flat, level surface
Generator is overloaded
Review load and adjust. See “Power
Management”
Insufficient ventilation
Check for air restriction. Move to a well
ventilated area
Cable not properly connected
Check all connections
Connected device is defective
Replace defective device
Circuit breaker is open
Reset circuit breaker
Faulty brush assembly
Replace brush assembly (Service Centre)
Faulty AVR (auto voltage regulator)
Replace AVR (Service Centre)
Loose wiring
Inspect and tighten wiring connections
Other
Contact the help line
Generator gallops
Engine governor defective
Contact the help line
Repeated circuit breaker tripping
Overload
Review load and adjust. See “Power
Management”
Faulty cords or device
Check for damaged, bare or frayed wires.
Replace defective device
Generator shuts down during operation
Generator cannot supply enough power or
overheating
No AC output
For further technical support:
Technical Service
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free: 1-877-338-0999
tech@championpowerequipment.com
24
WARRANTY
WARRANTY*
CHAMPION POWER EQUIPMENT
2 YEAR LIMITED WARRANTY
Other Exclusions
This warranty excludes:
–– Cosmetic defects such as paint, decals, etc.
–– Wear items such as filter elements, o-rings, etc.
Champion Power Equipment (CPE) will register this warranty upon
receipt of your Warranty Registration Card and a copy of your sales
receipt from one of CPE’s retail locations as proof of purchase.
Please submit your warranty registration and your proof of purchase
within ten (10) days of the date of purchase.
–– Accessory parts such as starting batteries, and storage covers.
–– Failures due to acts of God and other force majeure events
beyond the manufacturer’s control.
–– Problems caused by parts that are not original Champion Power
Equipment parts.
When applicable, this warranty does not apply to products used for
prime power in place of a utility.
Repair/Replacement Warranty
Limits of Implied Warranty and Consequential Damage
Warranty Qualifications
CPE warrants to the original purchaser that the mechanical and
electrical components will be free of defects in material and
workmanship for a period of two years (parts and labor) from
the original date of purchase and 180 days (parts and labor) for
commercial and industrial use). Transportation charges on product
submitted for repair or replacement under this warranty are the sole
responsibility of the purchaser. This warranty only applies to the
original purchaser and is not transferable.
Do Not Return The Unit To The Place Of Purchase
Contact CPE’s Technical Service and CPE will troubleshoot any issue
via phone or e-mail. If the problem is not corrected by this method,
CPE will, at its option, authorize evaluation, repair or replacement
of the defective part or component at a CPE Service Center. CPE
will provide you with a case number for warranty service. Please
keep it for future reference. Repairs or replacements without prior
authorization, or at an unauthorized repair facility, will not be covered
by this warranty.
Warranty Exclusions
This warranty does not cover the following repairs and equipment:
Normal Wear
Products with mechanical and electrical components need periodic
parts and service to perform well. This warranty does not cover repair
when normal use has exhausted the life of a part or the equipment as a
whole.
Installation, Use and Maintenance
This warranty will not apply to parts and/or labor if the product is
deemed to have been misused, neglected, involved in an accident,
abused, loaded beyond the product’s limits, modified, installed
improperly or connected incorrectly to any electrical component.
Normal maintenance is not covered by this warranty and is not
required to be performed at a facility or by a person authorized by
CPE.
Champion Power Equipment disclaims any obligation to cover
any loss of time, use of this product, freight, or any incidental
or consequential claim by anyone from using this product. THIS
WARRANTY AND THE ATTACHED U.S. EPA, CARB and/or ECCC
EMISSION CONTROL SYSTEM WARRANTIES (WHEN APPLICABLE)
ARE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR
A PARTICULAR PURPOSE.
A unit provided as an exchange will be subject to the warranty of the
original unit. The length of the warranty governing the exchanged
unit will remain calculated by reference to the purchase date of the
original unit.
This warranty gives you certain legal rights which may change from
state to state or province to province. Your state or province may also
have other rights you may be entitled to that are not listed within this
warranty.
Contact Information
Address
Champion Power Equipment, Inc.
Customer Service
12039 Smith Ave.
Santa Fe Springs, CA 90670 USA
www.championpowerequipment.com
Customer Service
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free: 1-877-338-0999
info@championpowerequipment.com
Fax no.: 1-562-236-9429
Technical Service
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free: 1-877-338-0999
tech@championpowerequipment.com
24/7 Tech Support: 1-562-204-1188
*E xcept as otherwise stipulated in any of the following enclosed Emission Control System Warranties (when applicable) for the Emission Control System: U.S.
Environment Protection Agency (EPA), California Air Resources Board (CARB) and/or Environment and Climate Change Canada (ECCC).
Champion Power Equipment, Inc (CPE) and Environment and Climate Change Canada (ECCC)
Emission Control System Warranty
Your Champion Power Equipment (CPE) engine complies with Environment and Climate Change Canada
(ECCC) emission regulations.
YOUR WARRANTY RIGHTS AND OBLIGATIONS:
CPE is pleased to explain the Emission Control Systems Warranty on your 2016 small off-road engine.
New engines must be designed, built and equipped, at the time of sale, to meet ECCC regulations for
small non-road engines. CPE must warrant the emission control system on your small off-road engine for
the period of time listed below, provided there has been no abuse, neglect, unapproved modification, or
improper maintenance of your small off-road engine.
Your emission control system may include parts such as the carburetor, fuel-injection system, the ignition
system, catalytic converter and fuel lines. Also included may be hoses, belts, connectors and other
emission related assemblies. Where a warrantable condition exits, CPE will repair your small off-road
engine at no cost to you including diagnosis, parts and labour.
MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE:
This emission control system is warranted for two years, subject to provisions set forth below. If, during
the warranty period, emission related part on your engine is defective in materials or workmanship, the
part will be repaired or replaced by CPE.
OWNER WARRANTY RESPONSIBILITIES:
As the small off-road engine owner, you are responsible for the performance of the required maintenance
listed in your Owner’s Manual. CPE recommends that you retain all your receipts covering maintenance
on your small off-road engine, but CPE cannot deny warranty solely for the lack of receipts or for your
failure to ensure the performance of all scheduled maintenance.
As the small off-road engine owner, you should however be aware that CPE may deny you
warranty coverage if your small, off-road engine or a part has failed due to abuse, neglect,
improper maintenance or unapproved modifications.
You are responsible for presenting your small off-road engine to an Authorized CPE service outlet, CPE
dealer or CPE, Santa Fe Springs, CA., USA as soon as a problem exists. The warranty repairs should be
completed in a reasonable amount of time, not to exceed 30 days.
If you have any questions regarding your warranty rights and responsibilities, you should contact:
Champion Power Equipment, Inc.
Customer Service
12039 Smith Ave.
Santa Fe Springs, CA 90670
USA
Tel: 1-877-338-0999
tech@championpowerequipment.com
EMISSION CONTROL SYSTEM WARRANTY
The following are specific provisions relative to your Emission Control System Warranty
Coverage.
Emission Control System Warranty (ECS Warranty):
1. APPLICABILITY: The ECS Warranty Period shall begin on the date the new engine or equipment is
delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
2. GENERAL EMISSIONS WARRANTY COVERAGE
CPE warrants to the original, end-use purchaser of the new engine or equipment and to each subsequent
purchaser that each of its small off-road engines is:
a. Designed, built and equipped so as to conform at the time of sale with applicable regulations
under the Canadian Environmental Protection Act, 1999 (CEPA 1999).
b. Free from defects in materials and workmanship that cause the failure of a warranted part to be
identical in all material respects to the part as described in the engine manufacturer’s application for
certification for a period of two years.
3. THE WARRANTY ON EMISSION-RELATED PARTS WILL BE INTERPRETED AS
FOLLOWS:
a. Any warranted part that is not scheduled for replacement as required maintenance in the
Owners Manual shall be warranted for the ECS Warranty Period. If any such part fails during the ECS
Warranty Period, it shall be repaired or replaced by CPE according to Subsection “d” below. Any such
part repaired or replaced under the ECS Warranty shall be warranted for any remainder of the ECS
Warranty Period.
b. Any warranted, emissions-related part which is scheduled only for regular inspection as
specified in the Owners Manual shall be warranted for the ECS Warranty Period. A statement in such
written instructions to the effect of “repair or replace as necessary”, shall not reduce the ECS Warranty
Period. Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder
of the ECS Warranty Period.
c. Any warranted, emissions-related part which is scheduled for replacement as required
maintenance in the Owner’s Manual shall be warranted for the period of time prior to the first scheduled
replacement point for that part. If the part fails prior to the first scheduled replacement, the part shall be
repaired or replaced by CPE according to Subsection “d” below. Any such emissions-related part repaired
or replaced under the ECS Warranty, shall be warranted for the remainder of the ECS Warranty Period
prior to the first scheduled replacement point for such emissions-related part.
d. Repair or replacement of any warranted, emissions-related part under this ECS Warranty shall
be performed at no charge to the owner at a CPE Authorized Service Outlet.
e. The owner shall not be charged for diagnostic labour which leads to the determination that a
part covered by the ECS Warranty is in fact defective, provided that such diagnostic work is performed at
a CPE Authorized Service Outlet.
f. CPE shall be liable for damages to other original engine components or approved modifications
proximately caused by a failure under warranty of an emission-related part covered by the ECS Warranty.
g. Throughout the ECS Warranty Period, CPE shall maintain a supply of warranted emissionrelated parts sufficient to meet the expected demand for such emission-related parts.
h. Any CPE Authorized and approved emission-related replacement part may be used in the
performance of any ECS Warranty maintenance or repair and will be provided without charge to the
owner. Such use shall not reduce CPE’s warranty obligation.
i. Unapproved add-on or modified parts may not be used to modify or repair a CPE engine. Such
use voids this ECS Warranty and shall be sufficient grounds for disallowing an ECS Warranty claim. CPE
shall not be liable hereunder for failures of any warranted parts of a
CPE engine caused by the use of such an unapproved add-on or modified part.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list
applicable to the engine)
Systems covered by this warranty
Fuel Metering System
Air Induction System
Ignition System
Exhaust System
Miscellaneous Parts
Evaporative Emissions
Parts description
Fuel regulator, carburetor and internal parts
Air cleaner, intake manifold
Spark plug and parts, magneto ignition system
Exhaust manifold, catalytic converter
Tubing, fittings, seals, gaskets, and clamps
associated with these listed systems.
Fuel tank, fuel cap, fuel line, fuel line fittings, clamps,
pressure relief valves, control valves, control
solenoids, electronic controls, vacuum control
diaphragms, control cables, control linkages, purge
valves, vapour hoses, liquid/ vapour separator,
carbon canister, canister mounting brackets,
carburetor purge port connector
TO OBTAIN WARRANTY SERVICE:
You must take your CPE engine or the product on which it is installed, along with your warranty
registration card or other proof of original purchase date, at your expense, to any Champion Power
Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE
product during his normal business hours. Claims for repair or adjustment found to be caused solely by
defects in material or workmanship will not be denied because the engine was not properly maintained
and used.
If you have any questions regarding your warranty rights and responsibilities, or to obtain
warranty service, please write or call Customer Service at Champion Power Equipment, Inc.
Champion Power Equipment, Inc.
12039 Smith Ave.
Santa Fe Springs, CA 90670
USA
1-877-338-0999
Attn: Customer Service
tech@championpowerequipment.com
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