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REV. 2010-11-05
LEATHER FUEL TANK PANEL
GENERAL
5.
Lay leather tank panel on tank in desired position.
Kit Number
6.
Install screw and washer saved in Step 4 into hole on tank
panel. Tighten screw finger tight.
61770-00, 91001-01, 91129-01, 91134-01, 91407-00, 9140800, 91409-00, 91003-03, 91469-06, 91621-07, 91758-07,
91135-09, 91643-09, 70900103
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Models
For model fitment information, see the P&A retail catalog or
the Parts and Accessories section of www.harley-davidson.com
(English only).
Additional Parts Required
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1. Save screw and nut for reinstallation
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Kit Contents
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Installation of Tank Panel Kits 91469-06, 91621-07, 91758-07,
91135-09 and 70900103 on 1993-2003 FXDWG and FXDC,
FXDF models requires separate purchase of adhesive clips
(10102) and O-ring (11174). See Table 1.
Figure 2. Softail Tank Panel Installs With Original Screw
And Nut
See Figure 5, Table 1 and Table 2.
INSTALLATION
Softail Models
NOTE
7.
See Figure 1. Install instrument panel (1) and tighten nut
(2) to 8 ft-lb (11 Nm).
8.
Tighten lower mounting screw.
Generic leather tank panel shown for illustration purposes.
Refer to owner's manual for removal of seat.
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1.
After installing seat, pull upward on seat to be sure it is
locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)
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9.
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Install seat on the motorcycle by inserting the tab at front
of seat into slot at the rear of fuel tank. Secure seat to
fender with screw.
FXDWG, FXDC and FXDF
NOTE
2
3
1. Instrument panel
2. Nut
3. Masking tape
Generic leather tank panel shown for illustration purposes.
1.
Refer to owner's manual for removal of seat.
2.
1993-2003 Models: Figure 1. Remove nut (2) securing
instrument panel (1). Gently lift instrument panel up and
turn it so stock fuel tank panel front end is uncovered.
Figure 1. Leather Fuel Tank Panel Installed
2.
See Figure 1. Remove nut (2) securing instrument panel
(1). Gently lift instrument panel up and turn it so stock fuel
tank panel front end is uncovered.
3.
Place a shop towel under instrument panel and set
instrument panel on fuel tank.
4.
See Figure 2. Remove lower mounting screw and washer
(1) and retain for reinstallation.
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2004 and later Models: See Figure 4. Remove two screws
(1) securing instrument panel.
3.
Place a shop towel under instrument panel and set
instrument panel on fuel tank.
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fastening the upper tank panel to the instrument panel.
Skip to Step 10.
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NOTE
Be careful not to scratch paint on fuel tank when removing the
adhesive clips.
1
1993-2003 Models: Carefully remove the stock adhesive
clips from fuel tank with a sharp knife. Do not scratch paint
on fuel tank.
6.
1993-2003 Models: Clean fuel tank top, where adhesive
clips were mounted, with rubbing alcohol to remove
wax/dirt.
7.
2004 and later Models: Install screw and washer saved
in Step 4 into hole on tank panel. Tighten screw finger
tight.
8.
Lay leather tank panel on tank in desired position.
9.
Temporarily place the instrument panel back in position
and finger tighten.
2
1. Adhesive clips
2. Softail instrument panel locating holes
Figure 3. Adhesive Clips At Front Of Panel
4
11. Remove the instrument panel (1) from the tank.
12. See Figure 3. Install adhesive clips (1) on leather fuel tank
panel and remove paper backing from adhesive pads.
13. Use the masking tape as a guide to position panel. Press
adhesive clips down on fuel tank. Press down on adhesive
clips for 1 minute to allow adhesive to set.
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10. See Figure 1. Align the leather fuel tank panel with the
instrument panel (1). Mark the location on the fuel tank
with masking tape (3) placed along the side of the tank
panel. Also mark location of top edge.
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14. 1993-2003 Models: See Figure 1. Install instrument panel
(1) to fuel tank and tighten nut (2) to 8 ft-lb (11 Nm).
2004 and later Models: See Figure 4. Install instrument
panel using screws (1) to fuel tank. Tighten screws to
18-24 in-lb (2.0-2.7 Nm).
Instrument Panel Screw
Trim Panel Screw
Washer
Pushnut
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1.
2.
3.
4.
5.
15. 1993-2003 Models: The bottom or rear edge of this panel
is secured with an O-ring the same as the stock tank panel.
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Figure 4. Tank Panel-2004 & Later Dyna Fitments
4.
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1993-2003 Models: See Figure 3. Remove O-ring securing
rear end of stock leather fuel tank panel (note position of
O-ring). Open metal tabs on adhesive clips at front end of
stock leather fuel tank panel and remove stock tank panel.
2004 and later Models: See Figure 4. Remove lower
mounting screw (2) and washer (3) and set aside to reuse.
Lift instrument panel and carefully remove pushnuts (4)
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After installing seat, pull upward on seat to be sure it is
locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)
16. Install seat on the motorcycle by inserting the tab at front
of seat into slot at the rear of fuel tank. Secure seat to
fender with screw.
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SERVICE PARTS
Table 2. Service Parts For Kit 91469-06
Item
1
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Description (Quantity)
Part Number
1
Concho Replacement Kit
91481-06
2
Tank panel (generic panel
shown)
Not Sold Separately
Table 3. Service Parts: For Kit 91758-07
Item
Description (Quantity)
Part Number
1
Decorative Spot
88269-07
2
Pushnut (2)
8126A
3
Tank Panel (generic panel
shown)
Not Sold Separately
2
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Table 4. Service Parts: For Kits 91621-07, 91135-09,
91643-09, 70900103
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Item
Figure 5. Service Parts: 1993-2003 FXDWG Models
1
Description (Quantity)
Tank panel (generic panel
shown)
Item
Description (Quantity)
Part Number
Adhesive clip (2)
10102
2
O-ring
11174
3
Tank panel (generic panel
shown)
Not Sold Separately
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Not Sold Separately
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Table 1. Service Parts: For Kits 61770-00, 91001-01,
91129-01, 91134-01, 91407-00, 91408-00, 91409-00,
91003-03
Part Number
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