ABX-PRO Manual - StoneAge Waterblast Tools

AUTOBOX® (ABX-PRO-100)
CONTROL BOX (CB-ABX-PRO-100-X)
& AUTOBOX® ABX-PRO ACCESSORIES
USER MANUAL
PL 612 REV I
(06/2017)
TABLE OF CONTENTS
CE DECLARATION OF INCORPORATION.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
MANUFACTURER’S INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
DESCRIPTION OF EQUIPMENT AND INTENDED USE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
KEY FEATURES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
WARNING AND SAFETY INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
OPERATOR TRAINING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
PERSONAL PROTECTIVE EQUIPMENT REQUIREMENTS.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
PRE-RUN SAFETY CHECK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
SYSTEM ASSEMBLY - OVERVIEW .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
AUTOBOX® ABX-PRO-100, PIPE MOUNTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
TIGHT PIPE FLANGE MOUNTING OPTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
CB-ABX-PRO-100-X, PEDESTAL AND SIDE MOUNT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
AUTOBOX® ABX-PRO-100 SET-UP
QUARTER PLATE FLANGE MOUNT SET-UP.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4”-8” PLATE MOUNT ASSEMBLY SET-UP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
STRAP MOUNT ASSEMBLY SET-UP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
HOSE AND COLLET INSTALLATION.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
CONTROL BOX SET-UP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
MAINTENANCE AND TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
STORAGE AND HANDLING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
ROLLER AND COLLET SELECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
ABX-PRO ROLLER REPLACEMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
ROLLER REMOVAL INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
ROLLER INSTALLATION INSTRUCTIONS.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
PART DIAGRAMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
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OPTIONAL ACCESSORIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
ABX-PRO TRACTOR ON LWP-500-V2 LIGHTWEIGHT POSITIONER. . . . . . . . . . . . . . . 39
ABX-PRO TRACTOR ON FF-100 FIN FAN KIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
ABX-PRO TRACTOR ON PRO-700 PRODRAIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
NAVIGATOR ROTARY HOSE DEVICE WITH CONTROL BOX. . . . . . . . . . . . . . . . . . . . . . . . . . . 52
OPTIONAL ACCESSORY PART DIAGRAMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
TERMS AND CONDITIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
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3
CE DECLARATION OF INCORPORATION
OF PARTLY COMPLETED MACHINERY
We:
StoneAge, Inc. 466 South Skylane Drive Durango, CO 81303, USA
Declare that this “partly completed machinery” supplied with this declaration:
Equipment: AUTOBOX® ABX-PRO
Model name: ABX-PRO-100 is in accordance with the following Directives: and
•
is designed and manufactured solely as a non-functional component to be incorporated into a machine requiring completion;
•
must not be put into service within the European Community (“EC”) until the final machinery into which it is to be incorporated
has been declared in conformity with the Machinery Directive and all other applicable EC Directives; and
•
is designed and manufactured to comply with the 2006/42/EC Essential Health and Safety Requirements of the Machinery
Directives and the relevant parts of the following specifications:
EN ISO 12100:2010
Safety of machinery - General principles for design - Risk assessment and risk reduction
We hereby declare that the equipment named above has been tested and found to comply with the relevant sections of the above
referenced specifications and directives.
Date _ 06/15/2016______
StoneAge Europe
Unit 2, Britannia Business Centre
Britannia Way
Malvern WR14 1GZ
United Kingdom
The Technical File for the AUTOBOX® (ABX-PRO-100) is maintained at: StoneAge, Inc. 466 South Skylane Drive, Durango, CO
81303, USA
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MANUFACTURER’S INFORMATION
StoneAge Inc.
StoneAge Europe
466 S. Skylane Drive
Unit 2, Britannia Business Centre
Durango, CO 81303, USA
Britannia Way
Phone: 970-259-2869
Malvern WR14 1GZ
Toll Free: 866-795-1586
United Kingdom
www.stoneagetools.com
Phone: +44 (0) 1684 892065
This manual must be used in accordance with all applicable national laws. The manual shall be regarded as a part of the machine
and shall be kept for reference until the final dismantling of the machine, as defined by applicable national law(s).
SPECIFICATIONS
GENERAL:
Pipe Size2” - 8” (51 mm - 203 mm)
Feed Rate
0.2 ft/sec - 2.5 ft/sec (61 mm/sec - 762 mm/sec)
Poly Hose Size
3/2–8/4, 3/8 Rubber Covered
Air Connection to CB Chicago style twist-claw fitting
Air Connection from CB to Tractor ½” JIC
WEIGHTS:
ABX-PRO Tractor with rollers Pedestal Mount Control Box Side Mount Control Box
< 25 lbs (11.3 kg)
14 lb (6.4 kg)
14 lb (6.4 kg)
DIMENSIONS:
AUTOBOX® ABX-PRO-100
Pedestal Mount control box
Side Mount control box
7” x 9.25” x 10” (178 mm x 235 mm x 254 mm)
12” x 13” x 14” (305mm x 330mm x 356mm)
12” x 13” x 14” (305mm x 330mm x 356mm)
DESCRIPTION OF EQUIPMENT AND
INTENDED USE
KEY FEATURES:
The AUTOBOX® ABX-PRO-100 is a hose feed device engineered
to quickly and safely clean a broad range of pipes with or without
a flange. The system is lightweight, portable, and highly adaptable,
making it the perfect tool for limited access applications.
The AUTOBOX® ABX-PRO-100 is designed with multiple mounting
options allowing it to be used with a wide variety of pipe sizes and
configurations. The system also includes a lightweight control box
for increased safety and mobility.
AUTOBOX® ABX-PRO-100
• Ultra portable system design allows a single operator to move,
setup and run.
• Interchangeable rollers accommodate multiple hose sizes and
can handle a wide range of tube/pipe cleaning applications.
• Adjustable forward and reverse feed rate to customize dwell time
for consistent controllable cleaning in both directions and better
results in less time.
• Multiple mounting options for pipes with or without a flange
provide quick set-up in a variety of application environments.
• Built in back-out preventer and splash guard increases job site
safety.
• Optional snout enables quick, easy setup for challenging or
unique applications.
CB-ABX-PRO-100-X Control Box
• The Control Box is available in two different configurations;
-P for the Pedestal style
-S for the Side mount style
• Small, lightweight, ergonomic design that includes a
portable floor stand and filter-regulator-lubricator assembly
• 10’ (3048 mm) umbilical allows user to move with the controls
• Drive controls: forward/reverse hose feed
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5
WARNING AND SAFETY INSTRUCTIONS
OPERATOR TRAINING
Managers, Supervisors, and Operators MUST be trained in Health
and Safety Awareness of High-pressure Water Jetting and hold
a copy the Water Jetting Association (WJA) Code of Practice, or
equivalent (see www.waterjetting.org.uk).
Operators MUST be trained to identify and understand all applicable
standards for the equipment supplied. Operators should be trained
in manual handling techniques to prevent bodily injury.
StoneAge has designed and manufactured this equipment
considering all hazards associated with its operation. StoneAge
assessed these risks and incorporated safety features in the design.
StoneAge WILL NOT accept responsibility for the results of misuse.
Operators MUST read, understand, and follow the Operational and
Training Requirements (Section 7.0) of WJTA-IMCA’s Recommended
Practices For The Use Of High-pressure Waterjetting Equipment, or
equivalent.
Operators MUST read, understand and follow the Warnings,
Safety Information, Assembly, Installation, Connection, Operation,
Transport, Handling, Storage, and Maintenance Instructions detailed
in this manual.
The risk assessment MUST consider potential material or substance
hazards including:
• • IT IS THE RESPONSIBILITY OF THE INSTALLER/OPERATOR
to conduct a job specific risk assessment prior to use. Job specific
risk assessment MUST be repeated for each different set up,
material, and location.
• The risk assessment MUST conform to the Health and Safety at
Work Act 1974 and other relevant Health and Safety legislation.
• • • • • • • • • PERSONAL PROTECTIVE EQUIPMENT REQUIREMENTS
Use of Personal Protective Equipment (PPE) is dependent on
the working pressure of water and the cleaning application.
Managers, Supervisors, and Operators MUST carry out a job
specific risk assessment to define the exact requirements for PPE.
See Protective Equipment for Personnel (Section 6) of WJTAIMCA’s Recommended Practices For The Use Of High-pressure
Waterjetting Equipment for additional information.
Hygiene - Operators are advised to wash thoroughly after all
waterjetting operations to remove any waterblast residue which may
contain traces of harmful substances.
First aid provision - users MUST be provided with suitable first aid
facilities at the operation site.
Aerosols
Biological and microbiological (viral or bacterial) agents
Combustible materials
Dusts
Explosion
Fibers
Flammable substances
Fluids
Fumes
Gases
Mists
Oxidizing Agents
PPE may include:
• Eye protection: Full face visor
• Foot protection: Kevlar® brand or steel toe capped,
waterproof, non-slip safety boots
• Hand protection: Waterproof gloves
• Ear protection: Ear protection for a minimum of 85 dBA
• Head protection: Hard hat that accepts a full face visor and
ear protection
• Body protection: Multi-layer waterproof clothing approved for
waterjetting
• Hose protection: Hose shroud
• Respiratory protection: May be required; refer to job specific
risk assessment
SAFETY LABEL DEFINITIONS
Replacement labels can be ordered through Stoneage®. See part diagrams for label locations and replace when necessary.
The AUTOBOX® ABX-PRO-100 has the
potential to cause serious injury if fingers, hair,
or clothing become caught between the hose
rollers of the ABX-PRO Tractor.
DO NOT OPERATE WITH THE HOUSING
DOORS OPEN. ENSURE THAT ALL FOUR
DOOR PINS ARE SECURED PRIOR TO
OPERATION.
6
Maximum operating air pressure is 100
psi (0.7 MPa). Never exceed 125 psi
(0.56 MPa) supply pressure. Exceeding
125 psi (0.86 MPa) supply pressure may
result in injury to the Operator and/or
damage to the equipment.
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WARNING AND SAFETY INSTRUCTIONS
WARNING
PRE-RUN SAFETY CHECK
Operations with this equipment can be potentially hazardous. Caution
MUST be exercised prior to and during machine and water jet tool
use. Please read and follow all of these instructions, in addition to
the guidelines in the WJTA Recommended Practices handbook,
available online at www.wjta.org. Deviating from safety instructions and
recommended practices can lead to severe injury and/or death.
Refer to WJTA-IMCA’s, Recommended Practices For The Use Of
High-pressure Waterjetting Equipment and/or The Water Jetting
Association’s, WJA Code of Practice for additional safety information.
• Complete a job specific risk assessment and act on the resulting
actions.
• Adhere to all site specific safety procedures.
• Ensure the waterblasting zone is properly barricaded and that
warning signs are posted.
• Ensure the work place is free of unnecessary objects (e.g. loose
parts, hoses, tools).
• Ensure all Operators are using the correct Personal Protective
Equipment (PPE).
• Do not exceed the maximum operating pressure specified for
any component in a system.
• The immediate work area MUST be marked off to keep out
untrained persons.
• Inspect the equipment for visible signs of deterioration, damage,
and improper assembly. Do not operate if damaged, until
repaired.
• Make sure all threaded connections are tight and free of leaks.
• Check that the air hoses are properly connected and tight.
Users of the AUTOBOX® ABX-PRO-100 MUST be trained and/
or experienced in the use and application of high-pressure
technology and cleaning, as well as all associated safety
measures, according to the WJTA Recommended Practices for
the use of High-pressure Waterjetting Equipment.
• Check all hoses and accessories for damage prior to use. Do
not use damaged items. Only high quality hoses intended for
waterblast applications should be used as high-pressure hoses.
• Check all high-pressure threaded connections for tightness.
• **Ensure that an anti-withdrawal device (back-out
preventer), and all other applicable safety devices are
installed and set-up properly.**
• The Control Box should be located in a safe location where
the Operator has good visibility of the pipe and hose. The
AUTOBOX® ABX-PRO-100 and Control Box MUST be
supervised at all times and should never be left unattended.
Test the Control Box before operating the AUTOBOX® ABXPRO-100 with high-pressure water to verify the control valves
move the hose in the intended direction, and that the dump valve
and hose clamp are working properly.
• Ensure that Operators never connect, disconnect, or tighten
hoses, adapters, or accessories with the high-pressure water
pump unit running.
Always de-energize the system before servicing or replacing any
parts. Failure to do so can result in severe injury and/or death.
• Ensure no personnel are in the hydroblasting zone.
• • • • An anti-withdrawal device (back-out preventer) MUST be used
at all times. The back-out prevention device is located on the
Collet Block Assembly of the AUTOBOX® ABX-PRO-100. The
instruction is located in the “Hose and Collet Installation” section
of this manual.
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7
SYSTEM ASSEMBLY - OVERVIEW
AUTOBOX® ABX-PRO-100 ASSEMBLY
WITH STRAIGHT MOUNTING OPTIONS
*THE MOUNTING OPTION BELOW IS USED ON FLANGELESS PIPES*
BOP 050 STRAP MOUNT ASSEMBLY
BOP 081-6
SNOUT TUBE
Flangeless Pipe
shown for graphic
representation only.
Not included in
assembly.
BOP 012
SPLASH GUARD
FF 121-XX
COLLET
BOP 030
COLLET BLOCK ASSEMBLY
(BACKOUT PREVENTION DEVICE)
AUTOBOX® ABX-PRO
TRACTOR
*THE MOUNTING OPTION BELOW IS USED ON FLANGED PIPES *
BOP 081-6
SNOUT TUBE
Flanged Pipe
shown for graphic
representation only.
Not included in
assembly.
BOP-010-2-4 QTR
QUARTER PLATE
FLANGE MOUNT
AUTOBOX® ABX-PRO
TRACTOR
FF 121-XX
COLLET
BOP 030 COLLET BLOCK ASSEMBLY
(BACKOUT PREVENTION DEVICE)
BOP-010-4-8
*OPTIONAL 4”-8” PLATE
FLANGE MOUNT AVAILABLE
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SYSTEM ASSEMBLY - OVERVIEW
AUTOBOX® ABX-PRO-100 ASSEMBLY
WITH OFF AXIS MOUNTING OPTIONS FOR TIGHT PIPE JOINTS
THE MOUNTING OPTIONS BELOW ARE FOR USE WHEN THE PIPE JOINT WILL NOT SEPARATE ENOUGH TO ALLOW A STRAIGHT ENTRY
CONNECTION.
The BOP 082-9-45 is available through STONEAGE® for 45o BENDS. A standard 1.75” electrical conduit can also be used for connections
of varying angles.
NOTICE
If using electrical conduit, be sure to maintain a greater than 6” centerline radius bend to avoid constraining the movement of the tool.
BOP 082-9-45
1.75 X R9 X 45 DEG
SNOUT TUBE
AUTOBOX® ABX-PRO-100 ASSEMBLY WITH STRAP MOUNT
BOP 082-9-45
1.75 X R9 X 45 DEG
SNOUT TUBE
AUTOBOX® ABX-PRO-100 ASSEMBLY WITH QUARTER PLATE MOUNT
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9
SYSTEM ASSEMBLY - OVERVIEW
PEDESTAL MOUNT OPTION
CONTROL BOX
(CB-PRO-100-P)
FRONT VIEW
CONTROL PANEL VIEW
BACK VIEW
REMOTE
CONTROL
BOX WITH 8’
TETHER
ADJUSTABLE
HEIGHT
STAND
COLOR CODED
JIC FITTINGS
WITH DUST CAPS
AIR
VALVE
PUSH-TOCONNECT FOR
1/4” DUMP LINE
INLET AIR
FITTING
FILTER,
REGULATOR,
LUBRICATOR
ASSEMBLY
PNEUMATIC
DUMP CONTROL
HOSE FEED
LEVER
15’ (4572 mm)
1/2” COLOR CODED
PNEUMATIC AIR LINES
FORWARD AND
REVERSE SPEED
CONTROLS
SIDE MOUNT OPTION
CONTROL BOX
(CB-PRO-100-S)
CONTROL PANEL VIEW
CARRYING
HANDLE
FILTER, REGULATOR,
LUBRICATOR ASSEMBLY
AIR
VALVE
COLOR CODED
JIC FITTINGS
REMOTE CONTROL
BOX WITH 8’ TETHER
INLET AIR
FITTING
PNEUMATIC
DUMP CONTROL
HOSE FEED
LEVER
15’ (4572 mm)
1/2” COLOR CODED
PNEUMATIC AIR LINES
FORWARD AND REVERSE
SPEED CONTROLS
FRONT VIEW
10
PUSH-TO-CONNECT
FOR 1/4” DUMP LINE
SIDE VIEW
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QUARTER PLATE FLANGE MOUNT ASSEMBLY SET-UP
QUARTER PLATE FLANGE MOUNT (BOP 010-2-4 QTR) TO PIPE AND ABX-PRO
1. Attach the Quarter Plate Flange Mount to the pipe flange using the fasteners that were removed from the flange joint. The nuts shown
between the pipe flange and the Quarter Plate Flange Mount are to allow for drainage. Other spacer options such as washers are
acceptable. (Figure 1)
2. Adjust the Quarter Plate Flange Mount by sliding it along the slots to center the inside diameter of the Hinge Clamp with the inside
diameter of the pipe. Tighten all hardware to secure in place. (Figure 2)
Pipe shown
for graphic
representation only.
Not included in
assembly.
ALIGN INSIDE
DIAMETERS
USE FASTENERS
REMOVED FROM THE
FLANGE JOINT
FIGURE 1
3.
FIGURE 2
Loosen the screws on both collet cap blocks. Slide the BOP 030 Collet Block Assembly onto the guide tube on the ABX-PRO and
tighten the two screws until secure. Slide the BOP 081-6 Snout Tube into the BOP 030 Collet Block Assembly. Push the Snout Tube in until it stops, then tighten the two until secure. (Figure 3)
COLLET CAP
BLOCKS
BOP 081-6
SNOUT TUBE
BOP 030 COLLET
BLOCK ASSEMBLY
FIGURE 3
GUIDE
TUBE
AUTOBOX® ABX-PRO
TRACTOR
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QUARTER PLATE FLANGE MOUNT ASSEMBLY SET-UP
4. Loosen the adjustable handle on the Hinge Clamp. Slide the Snout Tube into the Quarter Plate Flange Mount. Tighten the adjustable
handle to secure. (Figure 4)
ADJUSTABLE
HANDLE
BOP 081-6
SNOUT TUBE
FIGURE 4
5. The Quarter Plate Flange Mount option is now ready to be loaded with a high pressure hose. (Figure 5) Go to page 17, “Hose and
Collet Installation” for instructions.
FIGURE 5
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4”-8” PLATE MOUNT ASSEMBLY SET-UP
4”-8” FLANGE MOUNT PLATE (BOP 010-4-8)
1. Attach the 4”-8” Flange Mount Plate to the pipe flange using the fasteners that were removed from the flange joint. The nuts shown
between the flange and the Flange Mount Plate are to allow for drainage. Other spacer options are acceptable. (Figure 1)
2. Align the appropriate slots or pre-drilled holes to the hole pattern on the flange. Adjust the Flange Mount Plate by sliding it along the slots
to center the inside diameter of the Hinge Clamp with the inside diameter of the pipe. Tighten all hardware to secure in place. (Figure 2)
PIPE
FLANGE
FIGURE 2
FIGURE 1
3.
Loosen the screws on both collet cap blocks. Slide the BOP 030 Collet Block Assembly onto the guide tube on the ABX-PRO and
tighten the two screws until secure. Slide the BOP 081-6 Snout Tube into the BOP 030 Collet Block Assembly. Push the Snout Tube in until it stops, then tighten the two until secure. (Figure 3)
COLLET CAP
BLOCKS
BOP 081-6
SNOUT TUBE
BOP 030 COLLET
BLOCK ASSEMBLY
GUIDE
TUBE
AUTOBOX® ABX-PRO
TRACTOR
FIGURE 3
4. Loosen the adjustable handle on the Hinge Clamp. Slide the Snout Tube into the 4”-8” Plate Flange Mount. Tighten the adjustable handle to secure. The 4”-8” Plate Flange Mount option is now ready to be loaded with the high pressure hose. (Figure 4) Go to page 17, “Hose and Collet Installation” for instructions.
ADJUSTABLE
HANDLE
BOP 081-6
SNOUT TUBE
FIGURE 4
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13
STRAP MOUNT ASSEMBLY SET-UP
STRAP MOUNT ASSEMBLY (BOP 050) - MALE POSITIONER SIDE
The Strap Mount Assembly (BOP 050) is designed for pipes that do not have flanges.
1. Attach the strap end to the strap capture bar and wrap the strap around the pipe towards the Winch Assembly. (Figure 1)
2.
Pull excess strap through the Winch Assembly and tighten down with the Ball End Handle. (Figure 2)
WINCH
ASSEMBLY
BALL END
HANDLE
PULL EXCESS
STRAP THROUGH
MALE
POSITIONER
BAR
STRAP END TO
CAPTURE BAR
STRAP
FIGURE 1
Flanged pipe shown for
graphic representation only.
Not included in assembly.
FIGURE 2
STRAP MOUNT ASSEMBLY (BOP 050) - FEMALE POSITIONER SIDE
1.
Loosen the screws on both collet cap blocks. Slide the BOP 030 Collet Block Assembly onto the guide tube on the ABX-PRO and
tighten the two screws until secure. Slide the BOP 081-6 Snout Tube into the BOP 030 Collet Block Assembly. Push the Snout Tube in until it stops, then tighten the two until secure. (Figure 1)
COLLET CAP
BLOCKS
BOP 081-6
SNOUT TUBE
BOP 030 COLLET
BLOCK ASSEMBLY
14
GUIDE
TUBE
AUTOBOX® ABX-PRO
TRACTOR
866-795-1586 • WWW.STONEAGETOOLS.COM
FIGURE 1
STRAP MOUNT ASSEMBLY SET-UP
2.
Release the Adjustable Handle on the BOP 070 Hinge Clamp to access the 4 socket head cap screws. Locate the side of the BOP 030 Collet Block Assembly with 4 threaded holes. Orient the Hinge Clamp so that the hinge is on the right. Fasten the Hinge Clamp
Assembly to the Collet Block Assembly using the 4 supplied socket head cap screws. (Figure 2)
SOCKET HEAD CAP
SCREWS (4)
BOP 070
HINGE CLAMP
ASSEMBLY
ADJUSTABLE
HANDLE
FIGURE 2
3.
Insert the BOP 058 Female Positioner Assembly into the Hinge Clamp Assembly then close the Hinge Clamp Assembly and tighten the Adjustable Handle. The Female Positioner height can be adjusted in the open or closed position and is designed to be adjustable based on the size of the pipe. (Figure 3)
BOP 070
HINGE CLAMP
ASSEMBLY
BOP 058 FEMALE
POSTIONER TUBE
FIGURE 3
4. To Install the BOP 012 OPTIONAL Splash Plate, loosen the two bolts on the collar, slide it onto the BOP 081-6 Snout Tube and hand
tighten the collar bolts when in position. (Figure 4)
COMPLETE FEMALE SIDE OF STRAP MOUNT
BOP 012
SPLASH PLATE
ASSEMBLY
BOP 081-6
SNOUT TUBE
FIGURE 4
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15
STRAP MOUNT ASSEMBLY SET-UP
FEMALE POSITIONER ARM TO MALE POSITIONER ARM CONNECTION
WARNING
Prior to use, always tighten and test the Backout Preventer to ensure the tool does not pass backward toward the Collet Block Assembly.
Failure to do so can result in severe injury and/or death.
1.
Slide the Female Positioner Arm onto the Male Positioner Arm. (Figure 1) Line up the incremental holes and push the Quick Release Pin through both positioner arms. (Figure 1.1)
MALE
POSITIONER
ARM
QUICK
RELEASE PIN
FIGURE 1
QUICK
RELEASE PIN
FIGURE 1.1
16
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FEMALE
POSITIONER
ARM
HOSE AND COLLET INSTALLATION
LOADING THE HIGH-PRESSURE HOSE
NOTICE
Only high quality hoses intended for waterblast applications should be used as high-pressure hoses. Pressure rating of high-pressure hoses
MUST NEVER be exceeded. Do not use a shrouded hose or hose with a steel protective cover. This will cause severe damage to the Rollers.
1.
To load a hose, release the Adjustable Handle and rotate the Cam Lever until the Indicator Pin is in the “Disengaged” position. This opens up the space between the rollers. (Figure 1)
FIGURE 1
CAM LEVER
ADJUSTABLE
HANDLE
INDICATOR
PIN
“DISENGAGED”
2.
Pull out the Quick Release Pin and remove the Collet. Feed the male hose end into the guide tube, through the rollers and out the end of the BOP 081-6 Snout Tube. (Figure 2) Go to page 23, “Roller and Collet Selection” to determine the appropriate size Rollers and Collets for the high pressure hose diameter.
FIGURE 2
GUIDE
TUBE
COLLET
MALE
HOSE
END
QUICK
RELEASE
PIN
ROLLERS
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17
HOSE AND COLLET INSTALLATION
3.
Rotate the Cam Lever clockwise to the “Engaged” position to tighten the Idler Roller down onto the hose. There should be a slow slip on the hose. If the slip is too tight or loose, move the Eccentric Lever off until a slow slip is obtained. Once the slip level is achieved, push down on the Adjustable Handle to tighten the bushing assembly. (Figure 3)
4.
Push the back cover back into the closed position and secure the two Quick Release Pins on the top of the AUTOBOX® ABX-PRO TRACTOR. (Figure 4)
WARNING
Prior to use, always tighten and test the backout preventer to ensure the tool does not pass backward toward the Collet Block Assembly.
Failure to do so can result in severe injury and/or death. It is the responsibility of the user to select proper collet sizing to assure the end of
the hose will not pass through the collet.
CAM
LEVER
“ENGAGED”
QUICK RELEASE
PINS
ADJUSTABLE
HANDLE
FIGURE 3
5.
FIGURE 4
Attach the desired tool onto the male hose end (Stoneage® BT25 Beetle® shown for reference). SEE THE APPLICABLE TOOL MANUAL FOR SPECIFIC INSTALLATION INSTRUCTIONS.
TOOL
FIGURE 5
18
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CONTROL BOX SET-UP
PNEUMATIC AIR LINE CONNECTIONS
4. Pull the Dust Caps off the Pneumatic Air Fittings. Connect the Pneumatic Supply Lines from the CB-ABX-PRO-100-X Control Box to
the AUTOBOX® ABX-PRO-100. Pay close attention to the color coded tabs on the air fittings of the Air Motor and the Control Box.
Connect the red hose to the red banded air fittings and the black hose to the black banded air fittings. (Figure 4 & 5)
CONTROL BOX WITH PEDESTAL MOUNT
AIR MOTOR ON TRACTOR ASSEMBLY
FIGURE 4
AIR FITTING
LOCATIONS
15 FT / 4572 mm
PNEUMATIC SUPPLY
LINES
FIGURE 5
AIR FITTINGS ON CONTROL BOX ASSEMBLY
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19
CONTROL BOX SET-UP
AIR SUPPLY AND LUBRICATOR SETTING
1. The Control Box is supplied with a twist claw style inlet coupling (Chicago style) located on the side of the FRL Assembly. Connect
a compatible compressed air line (not included) according to the Manufacturer’s instructions. If another pneumatic connection is
preferred, this fitting can be removed and any male 1/2 in NPT fitting may be used.
2. Using the pressure regulator on the FRL, adjust the operating pressure to 100 psi (0.7 MPa) for the application.
WARNING
Maximum operating pressure is 100 psi (0.7 MPa). Never exceed 125 psi (0.86 MPa) supply pressure. Exceeding 125 psi (0.86 MPa)
supply pressure may result in injury to the Operator and/or damage to the equipment.
PRESSURE
REGULATOR
AIR SUPPLY FITTING
A universal AIR SUPPLY FITTING (Chicago style) is
located on the FRL. Connect a compatible compressed
air line (not included) according to the manufacturer’s
instructions. If another pneumatic connection is preferred,
this fitting can be removed and any male ½ in NPT fitting
may be used.
20
866-795-1586 • WWW.STONEAGETOOLS.COM
ADJUST INLINE
OILER TO FEED
1 DROP OF OIL
EVERY 30-60
SECONDS FOR
HIGH SPEED OR
CONTINUOUS
DUTY USAGE
CONTROL BOX SET-UP
PNEUMATIC DUMP CONTROL FITTING AND LINE
A DUMP CONTROL is located on the Control Box panel and can be set up to control an air actuated dump valve. To utilize the toggle, the
end user will need to install 1/4 in. (6.35 mm) O.D. nylon tubing (not included) between the DUMP CONTROL FITTING and the pneumatic
dump valve. (NOT INCLUDED)
DUMP CONTROL FITTING
INSTALL 1/4 IN. (6.35 MM) O.D. NYLON
TUBING (NOT INCLUDED) HERE
REAR VIEW
OPERATION
CONTROL PANEL OPERATION
The Control Box consists of a base unit with a tethered Remote Box to allow the operator to easily move around if desired. There are two
levers on the Remote Box: DUMP and HOSE FEED. The levers are spring loaded to return to the center, OFF position.
The DUMP lever, when pushed forward, provides air to the ¼” push-connect fitting that is intended to supply air to a pneumatic dump valve to
divert high-pressure water to the tool.
When the HOSE FEED lever is pushed forward, it drives the hose forward into the pipe. When the HOSE FEED lever is pulled backward, it
retracts the hose from the pipe.
Forward and Reverse HOSE FEED SPEED can be adjusted independently using the brass colored flow control valves on the base of the
control box. The Forward and Reverse directions are labeled. Rotate the flow controls in the clockwise direction to increase the speed and
counterclockwise to slow the speed. Slow speeds are required to go forward through bends. Faster speeds are acceptable during retraction.
CONTROL PANEL REMOTE BOX
SPEED / FLOW CONTROLS
+
-
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+
-
21
MAINTENANCE AND TROUBLESHOOTING
MAINTENANCE
Maintenance Item
Frequency
Maintenance Required
Air Motors
After each use
Apply a small amount of air tool oil directly into the forward and reverse
fittings. Then, briefly operate the controls at slow speed for a short duration
in each direction to coat the interior parts of the motor.
All Air Fittings
After each use
Reinstall all dust caps to protect from dirt and moisture.
All components the hoses pass
through
After each use
As wear occurs the rounded edges could become sharp and damage
hoses. Any components showing excessive wear should be replaced.
Roller grooves
Before each use
Replace roller if cuts or roughness is present. (See the Roller Removal and
Installation pages in this manual )
Hose
After each use
Install cap on threads to protect threads and prevent contamination.
Lubricator of control box
Before each use
Add oil when fluid drops below minimum level marking.
Snout and BOP Components
After each use
Wash out any material build up to prevent components from being clogged.
Waterblast Tool
After each use
Remove tool, lubricate and store in clean container.
Webbing strap
Before each use
Replace strap when frayed, cut or torn
TROUBLESHOOTING
Problem
Solution
No air is delivered to tool
-Check that shut-off valve near regulator is open
-Check that regulator is set to 100 psi
-Open flow control valves by rotating the brass colored speed controls in the
counterclockwise direction.
Hose is being damaged by Rollers
-Check that the proper Rollers are installed (see roller and collet reference plate)
-Loosen eccentric lever to reduce clamp force on hose.
-Check Rollers for excessive wear in groove
Hose slippage on Rollers
-Check that the proper Rollers are installed (see roller and collet reference plate)
-Tighten eccentric lever to retain clamp force on hose.
Contact StoneAge for Safety Data Sheets for material usage, a complete list of spare part numbers, and service instructions for
the AUTOBOX® ABX-PRO-100 and CB-ABX-PRO-100-X Control Box.
STORAGE, TRANSPORTATION, AND HANDLING
When storing the unit, use compressed air to blow out the air lines to remove debris and moisture. Use mild soapy water to clean the
machine in order to remove corrosive materials.
22
866-795-1586 • WWW.STONEAGETOOLS.COM
ROLLER AND COLLET SELECTION
SELECTING THE APPROPRIATE COLLET AND ROLLERS
The AUTOBOX® ABX-PRO-100 comes with one pair of the PRO 174-46 installed in the AUTOBOX® ABX-PRO TRACTOR. It also comes with a pair of the PRO 174-34 and PRO 174-58 rollers in the package. The PRO 174-89 rollers are available
for 3/8” hoses but not included. The sizing chart below is also located on a plaque near the air motor on the AUTOBOX® ABX-PRO TRACTOR.
POLY ROLLERS
ABX-PRO
PRO 174-34
Ø 0.34 IN.
PRO 174-46
Ø 0.46 IN.
HOSE OD
0.26–0.38 IN.
0.39–0.50 IN.
PRO 174-58
Ø 0.58 IN.
0.51–0.61 IN.
PRO 174-89
Ø 0.89 IN.
0.80–0.93 IN.
SPIRSTAR
PARKER
COLLET SIZE
STONEAGE
PART NUMBER
3/2
2240D-02
0.297 in. / 7.5 mm
FF 121-297
3/4, 4/2
2240D-025, 2440D-02
0.328 in. / 8.0 mm
FF 121-328
3/6, 5/2
2240D-03
0.406 in. / 10.0 mm
FF 121-406
4/4
2448D-025
0.438 in. / 11.0 mm
FF 121-438
4/6, 5/4, 6/2
2240D-04
0.460 in. / 11.7 mm
FF 121-460
2640D-025, 2740D-03
0.484 in. / 12.3 mm
FF 121-484
6/4
2440D-04
0.516 in. / 13.0 mm
FF 121-516
5/6, 8/2
2240D-05, 2740D-03
0.547in. / 14.0 mm
FF 121-547
8/4
3/8” RUBBER WB HOSE
0.594 in. / 15.0 mm
FF 121-594
2440D-05
0.625 in. / 16.0 mm
FF 121-625
N/A
N/A
N/A
COLLET AND HOSE INSTALLATION
1.
Once the appropriate Collet size for the hose diameter is selected, pull the Quick Release Pin and remove the Collet. Feed the Male
Hose End through the AUTOBOX® ABX-PRO TRACTOR, BOP 030 Collet Block, and BOP 081-6 Snout Tube. (Figure 1) Replace the Collet and Quick Release Pin. Pull back on the hose to ensure the Male Hose End does not back out past the Collet.
(Figure 1.1)
AUTOBOX® ABX-PRO
TRACTOR
MALE
HOSE
END
COLLET
FF-121-XX
COLLET
BOP 081-6
SNOUT TUBE
FIGURE 1
QUICK
RELEASE
PIN
HIGH
PRESSURE
HOSE
MALE
HOSE END
BOP 030 COLLET
BLOCK ASSEMBLY
FIGURE 1.1
SECTION VIEW
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23
ROLLER REMOVAL INSTRUCTIONS
ROLLER REMOVAL
NOTICE
This process will be typical for Poly Roller replacements on the ABX-PRO Tractor Assembly. Installation of the appropriate Roller should be
completed prior to installing the hose and tool into the AUTOBOX® ABX-PRO-100 Assembly.
WARNING
Always de-energize the system before servicing or replacing any parts. Failure to do so can result in severe injury and/or death.
Keep hands, hair, and clothing clear of rotating parts.
1. Open the back cover of the ABX-PRO Tractor by pulling the top two Quick Release Pins in the outward direction. (Figure 1)
2. Push the Adjustable Handle in the counterclockwise direction to loosen the CAM Lever and bushing. Push the Eccentric Lever in the
counterclockwise direction, moving the indicator pin to “Disengaged”. (Figure 2)
FIGURE 2
FIGURE 1
QUICK
RELEASE
PIN (X 2)
CAM
LEVER
INDICATOR
PIN
ADJUSTABLE
HANDLE
3. Loosening the Cam Lever opens up the space between the Spline Roller Assemblies. (Figure 3)
4.
Remove the two socket head cap screws, Roller Washers, Hub Outer Plates and Rollers. (Figure 4)
FIGURE 3
IDLER ROLLER
ASSEMBLY
FIGURE 4
IDLER HUB
ROLLER (X 2)
HUB OUTER
PLATE (X 2)
5/16”
SH-CS
(X 2)
DRIVE ROLLER
ASSEMBLY
DRIVE HUB
24
866-795-1586 • WWW.STONEAGETOOLS.COM
ROLLER
WASHER
(X 2)
ROLLER INSTALLATION INSTRUCTIONS
ROLLER INSTALLATION
NOTICE
This process will be typical for Poly Roller replacements on the ABX-PRO Tractor Assembly. Installation of the appropriate Roller should be
completed prior to installing the hose and tool into the AUTOBOX® ABX-PRO-100 Assembly.
WARNING
Always de-energize the system before servicing or replacing any parts. Failure to do so can result in severe injury and/or death.
Keep hands, hair, and clothing clear of rotating parts.
1. Chose an alternate size or replacement set of Poly Rollers by using the reference chart in the section below to select the proper sizing.
Slide the Poly Rollers onto the Hubs. Then fasten the Hub Outer Plates and Roller Washers onto the Spline Load Rollers with the two
5/16” socket head cap screws. (Figure 1)
IDLER HUB
HUB OUTER
PLATE (X 2)
5/16” SHCS
BLUE GOOP
(X 2)
DRIVE HUB
ROLLER
WASHER
(X 2)
ROLLER (X 2)
FIGURE 1
2. Push the back cover back into the closed position and secure the two Quick Release Pins on the top of the AUTOBOX® ABX-PRO TRACTOR. (Figure 2)
QUICK RELEASE
PINS
FIGURE 2
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25
PARTS DIAGRAM
AUTOBOX® (ABX-PRO-100)
FULL ASSEMBLY
NOTICE
ASSEMBLY MUST NOT BE OPERATED WITHOUT THE USE OF A
COLLET (FF 121-XXX) OR COLLET SET (PRO 621 OR PRO 622)
*OPTIONAL BOP 010-4-8,
PLATE FOR LARGE FLANGE
PIPES 4”-8”
#
26
PART NUMBER
QTY.
1
AUTOBOX ABX-PRO TRACTOR ASSEMBLY
1
2
BOP 010-2-4 QTR, QUARTER PLATE BOP
1
3
BOP 012 SPLASH PLATE WELDMENT
1
4
BOP 030 COLLET BLOCK ASSEMBLY
1
5
BOP 050 STRAP MOUNT ASSEMBLY
1
6
BOP 081-6 SNOUT TUBE 1.75 X 6 SS
1
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PARTS DIAGRAM
AUTOBOX® (ABX-PRO)
TRACTOR ASSEMBLY
NOTE:
1.
2.
3.
4.
5.
ADD 5.0 OUNCES OF MOBIL SYNTHETIC OIL SCH 634 (SA# GP 146.1)
THIS WORM CAP WILL BOTTOM ON BEARING, WILL NOT BOTTOM ON HOUSING WHEN TIGHTENED
ADD PRELUBE TO ALL SHAFTS, GEARS, BEARINGS, AND SEALS.
CLEAN SURFACE PRIOR TO INSTALLING SERIAL PLAQUE. STAMP IN ACCORDANCE WITH WORK INSTRUCTIONS.
4X ADD RED LOCTITE: PN: 262 OR EQUIVALENT.
#
PART NUMBER
QTY.
13
HLXD 006 O-RING, OUTPUT
1
26
PRO 118 CAM LEVER KNOB
1
1
BR 167 90° DUST CAP
2
14
HLXD 011 SPACER
1
27
PRO 130 GEARBOX HOUSING
1
2
GN 550-L NYLOK NUT
1
15
HLXD 013 SEAL, INPUT
1
28
PRO 131 BULKHEAD, OUTPUT
1
3
GP 013-BK BLACK ID BAND, SM
1
16
HLXD 017 CAP O-RING, INPUT
1
29
PRO 132 INPUT CAP
1
4
GP 013-R RED ID BAND, SM
1
17
2
30
PRO 133 INPUT SHAFT
1
5
GP 025-P2SS HEX SOCKET PLUG
1
HRS 552 FITTING, ELBOW OUTLET
P4J8 90°
31
PRO 134 WORM 20-1
1
6
GP 025-P8SS HEX SOCKET PLUG
1
18
PRO 101 HOUSING ASSEMBLY
1
32
PRO 136 OUTPUT SHAFT
1
GS 325-03 SHCS .25-20 X .75 SS
(TB 050)
2
19
PRO 109 CE SERIAL PLATE
1
33
PRO 137 WORM GEAR 20-1
1
20
PRO 112 CAM PLATE
1
34
PRO 138 O-RING
1
GSB 313-0075 BHCS 6-32 X .188
LG SS
8
21
PRO 113 CAM PLATE, DECAL
1
35
PRO 155-001 AIR MOTOR
1
22
PRO 114 CAM BUSHING
1
9
GSB 325-02 BHCS .25-20 X .50 LG SS
8
36
PRO 170 IDLER ROLLER ASSEMBLY
1
23
PRO 115 ROLL PIN
1
10
GSB 325-03 BHCS .25-20 X .75 LG SS
2
37
PRO 181 DRIVE ROLLER ASSEMBLY
1
24
1
11
HLXD 002 BEARING, OUTPUT
2
PRO 116 ADJUSTABLE HANDLE
ASSEMBLY
38
RJ 009 BEARING
1
12
HLXD 003 SEAL, OUTPUT
1
25
PRO 117 CAM LEVER SHAFT
1
7
8
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27
PARTS DIAGRAM
AUTOBOX® (PRO 101)
HOUSING ASSEMBLY
NOTE:
1. ADD BLUE LOCTITE: PN: 242 OR EQUIVALENT.
28
#
PART NUMBER
QTY.
9
PRO 102 BACK PLATE
1
1
ABX 566-001 SPRING PLUNGER ASSY
4
10
PRO 103 SIDE PLATE, MOTOR
1
2
GN 337-HJ HEX JAM NUT SS
4
11
PRO 104 SIDE PLATE, FRONT
1
3
GSB 313-0075 BHCS 6-32 X .188 LG SS
4
12
PRO 105 COVER, FRONT PANEL
1
4
GSB 319-02 BHCS .19-24 X .50 LG SS
6
13
PRO 106 COVER, BOTTOM PLATE
1
5
GSB 325-03 BHCS .25-20 X .75 LG SS
12
14
PRO 107 COVER, TOP PLATE
1
6
GSB 331-015-24 BHCS .31-24 X .375 LG
4
15
PRO 108 GUIDE TUBE
2
7
GSF 325-0225 FHCS .25-20 X .5625 LG SS
8
16
PRO 110 COLLET REFERENCE PLATE
1
8
PL 157 WARNING DOOR OPEN
1
17
PRO 111 CAM TAB
2
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PARTS DIAGRAM
AUTOBOX® (ABX 566-001)
SPRING PLUNGER ASSEMBLY
#
PART NUMBER
QTY.
1
ABX 566.1-001 BODY
1
2
ABX 566.2-001 PIN
1
3
ABX 566.3-001 SPRING
1
4
ABX 566.4-001 RING
1
AUTOBOX® (PRO 116)
ADJUSTABLE HANDLE ASSEMBLY
#
PART NUMBER
QTY.
1
SRT 556 ADJUSTABLE HANDLE .38-16 X 1.56 SS
1
2
PRO 116.2 SHOULDER SLEEVE
1
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29
PARTS DIAGRAM
PRO 170
IDLER ROLLER ASSEMBLY
ALIGN SIGHT HOLE WITH
IMPRINTED ROLLER SIZE
ON PRO 174-XX ROLLER
NOTE:
1. 5x BLUE LOCTITE: PN: 242 OR EQUIVALENT
2. APPLY BLUE GOOP (A SWAGELOK BRAND) ANTI-SEIZE.
#
PART NUMBER
QTY.
5
PRO 180 RETAINING RING
1
9
PRO 174-46 POLY ROLLER
1
1
PRO 176 IDLER SHAFT
1
6
5
10
PRO 173 ROLLER PLATE
1
2
PRO 177 IDLER BEARING PLATE
1
GSF 319-02-24 FHCS .19-24 X .50
LG SS
11
PRO 175 HIGH-STRENGTH WASHER
1
3
PRO 178 BEARING
2
7
PRO 171 IDLER HUB
1
12
GS 331-025 SHCS .31-18 X .62 SS
1
1
8
PRO 172 ROLLER GEAR 15T
1
4
PRO 179 BEARING SPACER OD
PRO 181
DRIVE ROLLER ASSEMBLY
ALIGN SIGHT HOLE WITH IMPRINTED ROLLER
SIZE ON PRO 174-XX ROLLER
#
30
QTY.
5
PRO 174-46 POLY ROLLER
1
1
ABX 249 RETAINING RING, HD EXT SS
PART NUMBER
1
6
PRO 175 HIGH-STRENGTH WASHER
1
2
GS 531-025 SHCS .31-18 X .62 SS
1
7
PRO 182 DRIVE HUB
1
3
PRO 172 ROLLER GEAR
1
8
PRO 183 SHAFT SHOULDER WASHER
1
4
PRO 173 ROLLER PLATE
1
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PARTS DIAGRAM
PRO174-46
FIN FAN (FF 622)
HOSE DRIVE ROLLERS
*OPTIONAL COLLET SET
INCLUDES ONE OF EACH SIZE
FF 121-XX
SINGLE COLLET STOP
ROLLER INSIDE
ABX-PRO-100
HOSE OD
SPIRSTAR
PRO 174-34
Ø 0.34 IN.
0.26–0.38 IN.
PRO 174-46
Ø 0.46 IN.
0.39–0.50 IN.
PRO 174-58
Ø 0.58 IN.
0.51–0.61 IN.
PRO 174-89
Ø 0.89 IN.
0.80–0.93 IN.
PARKER
COLLET SIZE
COLLET
3/2
2240D-02
0.297 in. / 7.5 mm
FF 121-297
3/4, 4/2
2240D-025, 2440D-02
0.328 in. / 8.0 mm
FF 121-328
3/6, 5/2
2240D-03
0.406 in. / 10.0 mm
FF 121-406
4/4
2448D-025
0.438 in. / 11.0 mm
FF 121-438
4/6, 5/4, 6/2
2240D-04
0.460 in. / 11.7 mm
FF 121-460
2640D-025, 2740D-03
0.484 in. / 12.3 mm
FF 121-484
6/4
2440D-04
0.516 in. / 13.0 mm
FF 121-516
5/6, 8/2
2240D-05, 2740D-03
0.547in. / 14.0 mm
FF 121-547
0.594 in. / 15.0 mm
FF 121-594
2440D-05
0.625 in. / 16.0 mm
FF 121-625
N/A
N/A
N/A
8/4
3/8” RUBBER WB HOSE
BOP 030
COLLET BLOCK ASSEMBLY
NOTE:
1. ADD BLUE GOOP (A SWAGELOK BRAND) ANTI-SEIZE.
TO ALL THREADED HARDWARE. AN EQUIVALENT
ALTERNATIVE IS ACCEPTABLE.
#
PART NUMBER
1
BOP 031 COLLET BLOCK BODY
1
2
BOP 032 COLLET BLOCK CAP
2
3
BOP 033 QUICK PIN
1
4
GS 331-06 SHCS .31-18 X 1.50 SS
4
5
GSB 319-015 BHCS .19-24 X .38 LG SS
1
866-795-1586 • WWW.STONEAGETOOLS.COM
QTY.
31
PARTS DIAGRAM
BOP-010-2-4 QTR
QUARTER PLATE BOP
NOTE:
1. 4x BLUE LOCTITE: PN: 242 OR EQUIVALENT
2. 4x RED LOCTITE: PN: 262 OR EQUIVALENT
#
PART NUMBER
QTY.
1
BOP 001-2-4-QTR DECAL PLATE
1
2
BOP 002-2-4-QTR QUARTER FLANGE PLATE 2-4IN
1
3
BOP 007 TUBE CLAMP ASSY
1
4
BOP 013 SCREW 6-32X.25 SELF TAP
4
5
GSB 331-03 BHCS .31-18 X .75 LG
4
BOP 012
SPLASH PLATE WELDMENT
#
32
PART NUMBER
QTY.
1
BOP 012.1 SPLASH PLATE
1
2
GC SP-28-A COLLAR ASSEMBLY
1
3
GS 331-04-24 SHCS .31-24 X 1.00 SS
2
866-795-1586 • WWW.STONEAGETOOLS.COM
PARTS DIAGRAM
BOP 050
STRAP MOUNT ASSEMBLY
#
PART NUMBER
QTY.
1
BOP 049 RIVET SS
1
2
BOP 051 RATCHET STRAP ASSEMBLY
1
3
BOP 057 POSITIONER TUBE, MALE
1
4
BOP 058 POSITIONER TUBE, FEMALE WELDMENT
1
5
BOP 059 QUICK PIN
1
6
BOP 070 HINGE CLAMP ASSEMBLY
2
7
GS 325-025 SHCS .25-20 X .62 SS
8
*OPTIONAL BOP 082-9-45
1.75 X R9 X 45 DEG
SNOUT TUBE
866-795-1586 • WWW.STONEAGETOOLS.COM
33
PARTS DIAGRAM
AUTOBOX® (CB-PRO-100-P)
CONTROL BOX ASSEMBLY, PEDESTAL MOUNT
NOTE:
2. APPLY BLUE GOOP (A SWAGELOK BRAND) ANTI-SEIZE. TO ALL THREADED HARDWARE.
3. BLUE LOCTITE: PN: 242 OR EQUIVALENT
4. LOCTITE THREAD SEALANT 567 TO ALL NPT THREADS
#
34
PART NUMBER
NOTE:
SEE THE CB-ABX-PRO-S PART DIAGRAM ON THE NEXT
PAGE FOR NOTES AND UMBILICAL LINE TABLE.
QTY.
15
CB 763 FRL ASSY, ABX-PRO
1
30
CB 794 PIPE NIPPLE, P8P8 X 1.13 SS
1
1
BOP 013 SCREW 6-32X.25 SELF TAP
4
16
CB 764 SPOOL VALVE ASSY, ABX-PRO
1
31
GN 319-L NYLOK NUT SS (HC 025.1)
5
2
BOP 070 HINGE CLAMP ASSEMBLY
1
17
CB 765-XXX 90 DEG FLOW CONTROL BLOCK
1
32
GN 325-L NYLOK NUT SS (TB 044.1)
4
3
BR 167 DUST CAP
2
18
CB 765-XXX 90 DEG FLOW CONTROL BLOCK
1
33
GP 011-BK BLACK ID BAND MED
1
4
BUD 142 FITTING 90° SWIVEL P8MPL8
1
19
CB 766 LOOP CLAMP
1
34
GP 011-R RED ID BAND MED
5
CB 114 INLET FITTING
1
20
CB 767 FRAME SPACER
2
35
GPTB 0500-NYL55D-BK
6
CB 395 FRL BRACKET
1
21
CB 780-P6 IN-LINE FLOW CONTROL, P6
2
36
GS 319-02 SHCS .19-24 X .50 SS
1
7
CB 727 REMOTE BOX POLE, 1.25OD
1
22
CB 781 FITTING, 45DEG, P6J8
2
37
GS 325-03 SHCS .25-20 X .75 SS
4
8
CB 740-10 UMBILICAL ASSEMBLY
1
23
CB 782 PIPE NIPPLE P6P6 X 1.00 SS
2
38
GSB 319-09 BHCS .19-24 X 2.25 LG SS
4
9
CB 745-15 SUPPLY HOSE BUNDLE
1
24
CB 783 PIPE NIPPLE P6P6 X 3.00 SS
2
39
GSB 325-02 BHCS .25-20 X .50 LG SS
7
10
CB 750-X ABX-PRO REMOTE BOX ASSEMBLY
1
25
CB 784 FITTING, P6PL8
2
40
GSB 331-025 BHCS .31-18 X .62 LG SS
4
11
CB 754 CE SERIAL PLATE
1
26
CB 786 FITTING, 90DEG SWIVEL, P4MPL4
1
41
GSF 325-02 FHCS .25-20 X .50 LG SS
1
12
CB 760 FRL FRAME, ABX-PRO
1
27
CB 790 FITTING, BULKHEAD, PL4PL4
1
42
PL 156-125 CAUTION INLET AIR, 125PSI MAX
1
13
CB 761 FRL BASE
1
28
CB 792 VALVE, AUTODRAIN, P8
1
14
CB 762 FRL SUPPORT ROD, ABX-PRO
1
29
CB 793 BREATHER, SINTERED BRONZE, P4
1
866-795-1586 • WWW.STONEAGETOOLS.COM
1
2FT
PARTS DIAGRAM
AUTOBOX® (CB-ABX-PRO-100-S)
CONTROL BOX ASSEMBLY, SIDE MOUNT
UMBILICAL TUBE ROUTING
UMBILICAL LINE
REMOTE BOX TERMINATION
(SHORT SIDE)
NOTE:
2. APPLY BLUE GOOP (A SWAGELOK BRAND) ANTI-SEIZE. TO ALL THREADED HARDWARE.
3. BLUE LOCTITE: PN: 242 OR EQUIVALENT
4. LOCTITE THREAD SEALANT 567 TO ALL NPT THREADS
FRL TERMINATION
(LONG SIDE)
1/4” BLACK
TEE FOR SUPPLY
DRY AIR TAP
1/4” GREEN
DUMP
BULKHEAD DUMP
1/8” BLACK
FORWARD
“REVERSE SPEED” SIDE
1/8” RED
REVERSE
“FORWARD SPEED” SIDE
#
PART NUMBER
QTY.
15
CB 765-XXX 90 DEG FLOW CONTROL BLOCK
1
30
CB 793 BREATHER, SINTERED BRONZE, P4
1
1
BOP 013 SCREW 6-32X.25 SELF TAP
4
16
CB 765-XXX 90 DEG FLOW CONTROL BLOCK
1
31
CB 794 PIPE NIPPLE, P8P8 X 1.13 SS
1
2
BR 167 DUST CAP
2
17
CB 766 LOOP CLAMP
1
32
GN 316-L-32 NYLOK NUT SS
4
3
BUD 142 FITTING 90° SWIVEL P8MPL8
1
18
CB 767 FRAME SPACER
2
33
GN 319-L NYLOK NUT SS (HC 025.1)
4
4
CB 114 INLET FITTING
1
19
CB 771 UPPER HANGER
1
34
GP 011-BK BLACK ID BAND MED
1
5
CB 395 FRL BRACKET
1
20
CB 772 TENSION CATCH
2
35
GP 011-R RED ID BAND MED
6
CB 740-10 UMBILICAL ASSEMBLY
1
21
CB 773 OFFSET HANDLE
1
36
GPTB 0500-NYL55D-BK
7
CB 745-15 SUPPLY HOSE BUNDLE
1
22
CB 780-P6 IN-LINE FLOW CONTROL, P6
2
37
GSB 319-09 BHCS .19-24 X 2.25 LG SS
4
8
CB 750-X ABX-PRO REMOTE BOX ASSEMBLY
1
23
CB 781 FITTING, 45DEG, P6J8
2
38
GSB 325-02 BHCS .25-20 X .50 LG SS
11
1
2FT
9
CB 754 CE SERIAL PLATE
1
24
CB 782 PIPE NIPPLE P6P6 X 1.00 SS
2
39
GSB 331-025 BHCS .31-18 X .62 LG SS
4
10
CB 760 FRL FRAME, ABX-PRO
1
25
CB 783 PIPE NIPPLE P6P6 X 3.00 SS
2
40
GSF 316-025 FHCS .16-32 X .63 LG SS
4
11
CB 761 FRL BASE
1
26
CB 784 FITTING, P6PL8
2
41
GSF 325-02 FHCS .25-20 X .50 LG SS
1
12
CB 762 FRL SUPPORT ROD, ABX-PRO
1
27
CB 786 FITTING, 90DEG SWIVEL, P4MPL4
1
42
PL 156-125 CAUTION INLET AIR, 125PSI MAX
1
13
CB 763 FRL ASSY, ABX-PRO
1
28
CB 790 FITTING, BULKHEAD, PL4PL4
1
14
CB 764 SPOOL VALVE ASSY, ABX-PRO
1
29
CB 792 VALVE, AUTODRAIN, P8
1
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35
PARTS DIAGRAM
CB 750-P
ABX-PRO REMOTE BOX ASSEMBLY, PEDESTAL
36
#
PART NUMBER
QTY.
8
CB 751 ENCLOSURE, ABX-PRO
1
1
CB 714 CORD GRIP, .51-.79
1
9
CB 751.1 TUBE, REMOTE BOX CONTROLS
2
2
CB 716 ANODIZED PULL HANDLE
2
10
CB 752 GRAPHIC ABX-PRO
1
3
CB 721 PNEUM 3WAY ASSY, DUMP
1
11
CB 753 HEX STANDOFF
2
4
CB 722 PNEUM 3WAY ASSY, FWD-REV
1
12
CB 791 FITTING, TEE, PL4
1
5
CB 724 MODIFIED COLLAR
1
13
GN 319-L-32 NYLOK NUT SS
8
6
CB 725 THREAD LOCKING SLOTTED INSERT
1
14
GSB 319-02-32 BHCS .19-32 X .50 LG
15
7
CB 726 THREE LOBE KNOB, .25-20
1
15
GSB 319-04-32 BHCS .19-32 X 1.00 LG SS
4
#
PART NUMBER
9
CB 751.1 TUBE, REMOTE BOX CONTROLS GPTB 0250-PUR95A-BK
866-795-1586 • WWW.STONEAGETOOLS.COM
QTY.
UNIT
2
7.5 IN
PARTS DIAGRAM
CB 750-S
ABX-PRO REMOTE BOX ASSEMBLY, SIDE MOUNT
#
QTY.
8
CB 775 HANDLE, SIDE LATCH
2
1
CB 714 CORD GRIP, .51-.79
PART NUMBER
1
9
CB 776 HANDLE SPACER, SIDE LATCH
4
2
CB 721 PNEUM 3WAY ASSY, DUMP
1
10
CB 777 HOLE PLUG
3
3
CB 722 PNEUM 3WAY ASSY, FWD-REV
1
11
CB 791 FITTING, TEE, PL4
1
4
CB 751 ENCLOSURE, ABX-PRO
1
12
GN 319-L-32 NYLOK NUT SS
8
5
CB 751.1 TUBE, REMOTE BOX CONTROLS
2
13
GSB 319-02-32 BHCS .19-32 X .50 LG
8
6
CB 752 GRAPHIC ABX-PRO
1
14
GSB 319-03-32 BHCS .19-32X.75 SS
4
7
CB 753 HEX STANDOFF
2
15
GSB 319-04-32 BHCS .19-32 X 1.00 LG SS
4
#
PART NUMBER
5
CB 751.1 TUBE, REMOTE BOX CONTROLS GPTB 0250-PUR95A-BK
QTY.
UNIT
2
7.5 IN
866-795-1586 • WWW.STONEAGETOOLS.COM
37
PARTS DIAGRAM
CB 763
ABX-PRO FILTER, REGULATOR, LUBRICATOR ASSEMBLY
38
#
PART NUMBER
1
CB 312.1 GEN3 REGULATOR-FILTER
1
2
CB 312.2 LUBRICATOR AL40-N04-Z-A
1
3
CB 312.4 SPACER ATTACHMENT Y410-N02-A
1
4
CB 312.5 SPACER W-O BRACKET, GEN2 Y400
1
5
CB 763.1 MODIFIED SPACER W-O BRACKET, GEN2 Y400
1
6
CB 312.1.4 LENS COVER FOR GAUGE
1
7
CB 312.1.6 FILTER
1
8
CB 312.1.7 GAUGE WITH LENS
1
9
CB 312.1.8 ORING
1
866-795-1586 • WWW.STONEAGETOOLS.COM
QTY.
OPTIONAL ACCESSORY OVERVIEW- ABX-PRO TRACTOR ON LWP-500-V2 POSITIONER
ABX-PRO TRACTOR
ON THE
LWP-500-V2 LIGHTWEIGHT POSITIONER
FULL PART DIAGRAMS ARE LOCATED IN THE
“OPTIONAL ACCESSORY PART DIAGRAM”
SECTION OF THIS MANUAL
BOP 048
HOSE STOP ADAPTER
BOP 035-8
HOSE GUIDE WITH
COLLET BLOCK
LWP-500-V2
SHOWN ON HEAT
EXCHANGER FACE
GUIDE
TUBE
HS 121.1-XX
HOSE STOP
ABX-PRO
TRACTOR
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39
ABX-PRO TRACTOR ON LWP-500-V2 POSITIONER SET-UP
ATTACH ABX-PRO TRACTOR TO GUIDE ASSEMBLY AND LIGHTWEIGHT POSITIONER
1. Select an appropriate size Guide Tube from the chart located in the “Part Diagram” section of this manual. Install Guide Tube into
the Collet Block on the Guide Assembly by loosening the 4 screws with a 1/4” Allen Wrench. Insert the Guide tube and tighten the 4
screws on the Collet Block Cap.
2. Using a 9/16 in. wrench, loosen all four rail clamp bolts located on the vertical carriage. Install the Guide Assembly into the rail clamps
and adjust position until the Guide Tubes are approximately 1/2 in. (13 mm) away from the tube sheet face. Tighten the four rail clamp
bolts.
3. Loosen the 2 screws on the Collet Block with a 1/4” Allen Wrench and slide the Guide on the Tractor into the Collet Block Cap. Tighten
the two screws on Collet Block Cap until secure.
4. Rotate the pull rings on the BOP 048 Female Camlock to align with the notches on the ABX-PRO Tractor Guide. Slide the BOP 048
Female Camlock onto the ABX-PRO Tractor Guide and secure in place.
4
3
1
2
NOTE:
Adjust position until the Guide
Tubes are approximately 1/2 in.
(13 mm) away from the tube sheet
face.
40
866-795-1586 • WWW.STONEAGETOOLS.COM
CONTROL BOX TO ABX-PRO TRACTOR ASSEMBLY
PNEUMATIC SUPPLY LINE CONNECTIONS
4. Connect the vertical positioner drive air motor to the CB-ABXPRO Control Box with two 1/4 in. (6 mm) JIC hoses. Use the
diagram below for proper connections Verify the CB-ABX-PRO
Control Box moves the vertical carriage in the UP AND DOWN
directions.
1. Remove the dust caps from the Joint Industry Council (JIC)
fittings of the Control Box and the ABX-PRO Tractor.
2. Connect the ABX-PRO Tractor to the CB-ABX-PRO Control
Box with two 1/2 in. (13 mm) JIC hoses. Verify the Control Box
moves the hose in the appropriate directions.
3. Connect the Horizontal Positioner drive air motor to the CB-ABXPRO Control Box with two 1/4 in. (6 mm) JIC hoses. Use the
diagram below for proper connections. Verify the CB-ABX-PRO
Control Box moves the Horizontal Carriage in the LEFT AND
RIGHT directions.
LEFT
UP
FORWARD
RIGHT
DOWN
REVERSE
5. Test the CB-ABX-PRO Control Box before operating the ABXPRO Tractor with high pressure water to verify the control valves
move the hose in the intended directions and that the dump
valve is working properly.
REAR VIEW
CLAMP
NOTICE
The 4 Positioner control lines are not color coded. Colors are shown
in manual for clarity.
CLAMP FITTING
IS NOT USED
WITH THE
ABX-PRO-100
3
IT IS FOR USE
WITH AUTOBOX
ONLY
THIS SHOULD
REMAIN
CAPPED
DURING USE
4
2
MORE DETAILED OPERATIONAL
INSTRUCTIONS ARE LOCATED
IN THE “OPERATION” SECTION
OF THIS MANUAL
866-795-1586 • WWW.STONEAGETOOLS.COM
41
ABX-PRO TRACTOR ON LWP-500-V2 POSITIONER SET-UP
COLLET INSERTION, HOSE, AND HOSE STOP INSTALLATION
1. Remove Quick Release Pin and pull the Collet out of the Block.
2. Insert waterblast tool on high pressure hose, through the ABX-PRO Tractor and Collet Block Assembly. Be sure the waterblast tool and
hose end pass the location of the Collet. Guide tube is shown translucent for clarity
3. Select the appropriate Collet size for the diameter of the hose. (See “Recommended Collets For Common Hose Sizes” plaque on the side
plate of the ABX-PRO Tractor or the side of the vertical carriage on the Lightweight Positioner.)
4. Install the Collet and Quick Release Pin.
5. Pull on the hose from the back of the ABX-PRO Tractor to ensure that the Collet does not allow the waterblast tool to back out of the
Guide or the ABX-PRO Tractor.
6. To install hose stops, push tool through until the tips are 1-2”
(25-51 mm) past the end of the tube bundle. Loosely install the stop, then push toward the mounting bracket and tighten in place.
3
3
1
2
6
42
4
866-795-1586 • WWW.STONEAGETOOLS.COM
OPTIONAL ACCESSORY OVERVIEW- ABX-PRO TRACTOR ON FF-100 FIN FAN KIT
ABX-PRO TRACTOR ON
THE FF-100 FIN FAN KIT
FULL PART DIAGRAMS ARE LOCATED IN THE
“OPTIONAL ACCESSORY PART DIAGRAM”
SECTION OF THIS MANUAL
FIN FAN KIT (FF-100)
SHOWN ON FIN FAN FACE
BOP 048
HOSE STOP
ADAPTER
BOP 035-16
HOSE GUIDE WITH
COLLET BLOCK
GUIDE
TUBE
HS 121.1-XX
HOSE STOP
ABX-PRO
TRACTOR
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43
ABX-PRO TRACTOR ON FF-100 FIN FAN KIT SET-UP
ATTACH ABX-PRO TRACTOR TO GUIDE ASSEMBLY AND FIN FAN
1. Select an appropriate size Guide Tube from the chart located in the “Part Diagram” section of this manual. Install Guide Tube into
the Collet Block on the Guide Assembly by loosening the 4 screws with a 1/4” Allen Wrench. Insert the Guide tube and tighten the 4
screws on the Collet Block Cap.
2. Using a 9/16 in. wrench, loosen all four rail clamp bolts located on the vertical carriage. Install the Guide Assembly into the rail clamps
and adjust position until the Guide Tubes are approximately 1/2 in. (13 mm) away from the tube sheet face. Tighten the four rail clamp
bolts.
3. Loosen the 2 screws on the Collet Block with a 1/4” Allen Wrench and slide the Guide on the Tractor into the Collet Block Cap. Tighten
the two screws on Collet Block Cap until secure.
4. Rotate the pull rings on the BOP 048 Female Camlock to align with the notches on the ABX-PRO Tractor Guide. Slide the BOP 048
Female Camlock onto the ABX-PRO Tractor Guide and secure in place.
4
3
1
2
NOTE:
Adjust position
until the Guide
Tubes are
approximately
1/2 in. (13 mm)
away from the
tube sheet face.
44
866-795-1586 • WWW.STONEAGETOOLS.COM
CONTROL BOX TO ABX-PRO TRACTOR ASSEMBLY
PNEUMATIC SUPPLY LINE CONNECTIONS
1. Remove the dust caps from the Joint Industry Council (JIC)
fittings of the Control Box and the ABX-PRO Tractor.
2. Connect the ABX-PRO Tractor to the CB-ABX-PRO Control
Box with two 1/2 in. (13 mm) JIC hoses. Verify the Control Box
moves the hose in the appropriate directions.
3. Connect the Horizontal Positioner drive air motor to the CB-ABXPRO Control Box with two 1/4 in. (6 mm) JIC hoses. Use the
diagram below for proper connections. Verify the CB-ABX-PRO
Control Box moves the Horizontal Carriage in the LEFT AND
RIGHT directions.
LEFT
UP
FORWARD
RIGHT
DOWN
REVERSE
4. Connect the vertical positioner drive air motor to the CB-ABXPRO Control Box with two 1/4 in. (6 mm) JIC hoses. Use the
diagram below for proper connections Verify the CB-ABX-PRO
Control Box moves the vertical carriage in the UP AND DOWN
directions.
5. Test the CB-ABX-PRO Control Box before operating the ABXPRO Tractor with high pressure water to verify the control valves
move the hose in the intended directions and that the dump
valve is working properly.
REAR VIEW
CLAMP
NOTICE
The 4 Positioner control lines are not color coded. Colors are shown
in manual for clarity.
CLAMP FITTING
IS NOT USED
WITH THE
ABX-PRO-100
3
IT IS FOR USE
WITH AUTOBOX
ONLY
THIS SHOULD
REMAIN
CAPPED
DURING USE
4
MORE DETAILED OPERATIONAL
INSTRUCTIONS ARE LOCATED
IN THE “OPERATION” SECTION
OF THIS MANUAL
2
866-795-1586 • WWW.STONEAGETOOLS.COM
45
ABX-PRO TRACTOR ON FF-100 FIN FAN KIT SET-UP
COLLET INSERTION, HOSE, AND HOSE STOP INSTALLATION
1. Remove Quick Release Pin and pull the Collet out of the Block.
2. Insert waterblast tool on high pressure hose, through the ABX-PRO Tractor and Collet Block Assembly. Be sure the waterblast tool and
hose end pass the location of the Collet. Guide tube is shown translucent for clarity
3. Select the appropriate Collet size for the diameter of the hose. (See “Recommended Collets For Common Hose Sizes” plaque on the side
plate of the ABX-PRO Tractor or the side of the vertical carriage on the Lightweight Positioner.)
4. Install the Collet and Quick Release Pin.
5. Pull on the hose from the back of the ABX-PRO Tractor to ensure that the Collet does not allow the waterblast tool to back out of the
Guide or the ABX-PRO Tractor.
6. To install hose stops, push tool through until the tips are 1-2”
(25-51 mm) past the end of the tube bundle. Loosely install the stop, then push toward the mounting bracket and tighten in place.
3
3
1
4
2
6
46
866-795-1586 • WWW.STONEAGETOOLS.COM
OPTIONAL ACCESSORY OVERVIEW- PRO-700 PRODRAIN
PRO-700 PRODRAIN
PRODRAIN FULL ASSEMBLY
SNOUT
FULL PART DIAGRAMS ARE LOCATED IN THE
“OPTIONAL ACCESSORY PART DIAGRAM”
SECTION OF THIS MANUAL
TRIPOD
STAND
COLLET
BLOCK
SPRING LOADED
DUMP FEET
SPLASH
PLATE
PRO-700 PRODRAIN ACCESSORY SHOWN FULLY
ASSEMBLED WITH ABX-PRO TRACTOR, HIGH PRESSURE
HOSE AND TOOL (NOT INCLUDED)
ABX-PRO TRACTOR
(NOT INCLUDED IN
PRO-700 PRODRAIN
HIGH
PRESSURE
HOSE
WATERBLAST
TOOL
866-795-1586 • WWW.STONEAGETOOLS.COM
47
PRO-700 PRODRAIN SET-UP
PRO-700 PRODRAIN SET-UP PROCEDURE
1. Attach the BOP 030 Collet Block to the Tripod Stand. Loosen two screws on one Collet Cap with a 1/4” Allen wrench. Slide the BOP
030 Collet Block onto the Tube Adapter located on the bottom end of the Tripod Stand. Tighten the two screws on the Collet Cap until
secure. The BOP 030 Collet Block Assembly can stay attached to Tripod Stand when not in use. (Figure 1)
2. Attach the BOP 081-6 Snout Tube to BOP 030 Collet Block. Loosen two screws on the other Collet Cap with a 1/4” Allen wrench.
Slide the Snout Tube into the Collet Block and tighten the two screws until secure. (Figure 1)
3. Attach the PRO 740 Weighted Splash Plate to the BOP 081-6 Snout Tube. Loosen two screws on the other Collet Cap with a 1/4”
Allen wrench. Slide the Weighted Splash Plate onto Snout Tube and tighten the Quick Release Lever until secure. (Figure 1)
TRIPOD
STAND
TUBE
ADAPTER
BOP 030
COLLET BLOCK
COLLET
CAPS
BOP 081-6
SNOUT TUBE
PRO 740
WEIGHTED
SPLASH PLATE
QUICK
RELEASE
LEVER
FIGURE 1
4. Place the Tripod Stand Assembly over the drain. Center the Snout Tube into the drain and be sure that all three feet a planted firmly on
the ground. (Figure 2)
SNOUT
TUBE
FOOT
FOOT
DRAIN
FOOT
48
866-795-1586 • WWW.STONEAGETOOLS.COM
FIGURE 2
PRO-700 PRODRAIN SET-UP
5. Slide the hose guide on the ABX-PRO Tractor into the Camlock on the Tripod Stand, with air fittings pointed down. Make sure to
engage the Camlock lever lock pins. (Figure 3)
6. Feed the HP Hose through BOP 09-7 Snout. (Figure 4)
7. Rotate the Cam Tension Lever counterclockwise on the ABX-PRO Tractor to the “Disengaged” position and feed the HP Male Hose
End through the ABX-PRO Tractor and attach the Female Camlock to the ABX-PRO Tractor hose guide. (Figure 5)
8. Feed the HP Female Hose End through the Snout Receiver on the Weighted Splash Plate. Remove the Quick Pin from the Snout
Receiver, insert the Male Camlock and reinsert the Quick Pin. (Figure 6)
FEMALE
CAMLOCK
ABX-PRO
TRACTOR
BOP 09-7
SNOUT
HOSE
GUIDE
MALE HOSE
END
FEMALE
CAMLOCK
TRIPOD
STAND
MALE
CAMLOCK
FEMALE
HOSE END
HP HOSE
FIGURE 3
FIGURE 4
TRIPOD
STAND
FEMALE
CAMLOCK
QUICK
PIN
HP HOSE WITH
MALE HOSE END
“DISENGAGE”
CAM TENSION
LEVER
SNOUT
RECEIVER
MALE
CAMLOCK
HP HOSE
WEIGHTED
SPLASH PLATE
FIGURE 5
866-795-1586 • WWW.STONEAGETOOLS.COM
FIGURE 6
49
PRO-700 PRODRAIN SET-UP
9. The image below shows how the Prodrain should look once the HP Hose and Snout have been properly installed. (Figure 7)
10. Lay the assembly down to attach the waterblast tool to the Male Hose End. Coat the threads of the hose end with Blue Goop by
SWAGELOK® or and equivalent Anti-seize. (Figure 8)
11. Remove the Quick Release Pin and insert the FF 121-XX into the collet block. (Figure 9)
12. Rotate the Clamp Tension Lever clockwise on the ABX-PRO Tractor to tighten the cam in place. (Figure 10)
MALE HOSE
END
WATERBLAST
TOOL
FIGURE 7
FIGURE 8
“ENGAGE”
CAM TENSION
LEVER
QUICK RELEASE
PIN
COLLET
FIGURE 9
50
866-795-1586 • WWW.STONEAGETOOLS.COM
FIGURE 10
PRO-700 PRODRAIN TO DUMP AND CONTROL BOX SET-UP
13. Connect 1/4” air lines from Control Box to the valve assembly on the Tripod Stand and from the Tripod Stand to the Dump. (Figure 11)
14. Connect 1/2” black and red air supply hoses from the fittings on the Control Box to the fittings on the ABX-PRO Tractor. Mate each
hose to its respective color bands. (Figure 12)
15. Test run the assembly without HP water to in and out set feed rates and verify hose clamp pressure.
16. Verify each pneumatic foot function and cuts air supply to the dump
17. Ready to operate and clean the drain.
TO
CONTROL
BOX
TO DUMP
CONTROL BOX
CONNECTION
DUMP
CONNECTION
FIGURE 11
ABX-PRO
TRACTOR AIR
CONNECTIONS
CONTROL BOX AIR
CONNECTIONS
FIGURE 12
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51
OPTIONAL ACCESSORY OVERVIEW- NAV-170-PKG NAVIGATOR
NAV-170-PKG
NAVIGATOR ROTARY HOSE DEVICE WITH CONTROL BOX
The is the only automated rotary hose device in the industry specifically engineered to clean small diameter process pipe with bends. It cleans
past multiple bends and elbows using hose rotation and is used in conjunction with the AutoBox ABX-PRO hose tractor. It can hold up to 100
feet (30 m) of hose for job site safety, hose protection and transport. Lightweight, compact and portable.
For more details see http://www.stoneagetools.com/navigator
NAVIGATOR BASE AND
DRUM ASSEMBLY
(NAV-170)
NOTICE
NAVIGATOR CONTROL BOX
(CB-NAV)
GHOSTED PARTS ARE NOT INCLUDED IN
THE NAV-170-PKG PACKAGE.
HOSE STOP COLLET
FF 121-XXX
SPECIFICATIONS
FORWARD AND REVERSE
SPEED CONTROLS
MAX PRESSURE
22k psi (1500 bar)
PIPE SIZE
2–4 in. (51–102 mm)
HOSE SIZE
4/4, 5/4, 6/4
HOSE CAPACITY
Storage: 100 ft (30 m)
Reach: 85 ft (26 m)
FEED RATE
1.0–32 in/sec (25–813 mm/s)
ADJUSTABLE
HEIGHT STAND
18 IN -28 IN
(457mm - 711mm)
FILTER,
REGULATOR,
LUBRICATOR (FRL)
CONTROL BOX
UMBILICAL BUNDLE
52
1/4” REEL TO AND FROM
DRUM ROTATION MOTOR
CONNECTIONS
866-795-1586 • WWW.STONEAGETOOLS.COM
REMOTE
CONTROL BOX
REMOTE CONTROL
BOX TETHER
10 FT (3048 mm)
1/2” HOSE FORWARD
AND REVERSE
CONNECTIONS TO
ABX-PRO
OPTIONAL ACCESSORY PART DIAGRAM
LIGHTWEIGHT POSITIONER ASSEMBLY
(LWP-500-V2)
#
PART NUMBER
QTY
1
BR 002-XX-001 2.5 BOX RAIL EXTRUSION
1
2
BU 002-XX-001 2.5 BOX RAIL EXTRUSION, SLOTTED
2
3
LWP-500.1 LIGHTWEIGHT POSITIONER PARTS
1
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53
OPTIONAL ACCESSORY PART DIAGRAM
*OPTIONAL (BOP 035-XX)
GUIDE TUBE COLLET BLOCK ASSEMBLY
#
PART NUMBER
BOP 032 COLLET BLOCK CAP
1
2
BOP 033 QUICK PIN
1
3
BOP 036 GUIDE TUBE COLLET BLOCK BODY
1
4
BOP 037 GUIDE TUBE COLLET BLOCK CAP
1
5
BOP 038-XX BOX RAIL, PRO LWP MOUNT
1
6
GB 325-025 BOLT, HEX .25-20 X .63 SS
3
7
GS 331-06 SHCS .31-18 X 1.50 SS
2
8
GS 331-10 SHCS .31-18 X 2.50 SS FULL THD
4
9
GSB 319-015 BHCS .19-24 X .38 LG SS
1
10
GW 325-L LOCK WASHER SS
3
11
ABX XXX-XX GUIDE TUBE (SEE CHART THIS PAGE)
1
GUIDE TUBE OPTION TABLE
54
QTY.
1
BUILD CONFIGURATIONS TABLE
GUIDE TUBE
O.D. X I. D.
BANSHEE
ABX 115-XX
.625 X .459
BN9.5
APPLICATION
ABX 116-XX
.840 X .546
BN13
ABX 117-XX
.840 X .674
BN15
ABX 119-XX
.875 X .745
BN18
ABX 125-XX
1.25 X 1.01
BN24
ABX 126-XX
1.25 X 1.12
BN27 / BN24
ABX 127-XX
1.66 X 1.38
BN33
BOP 035-XX GUIDE
TUBE COLLET BLOCK
BOP 038-XX
BOX RAIL, PRO LWP MOUNT
ABX-XXX-XX
GUIDE TUBE
FOR USE WITH THE LIGHTWEIGHT
POSITIONER FOR TUBE BUNDLE CLEANING
BOP 035-8
BOP 038-6
ABX-XXX-8
FOR USE WITH THE FIN FAN, FLEX FRAME
FOR TUBE BUNDLE CLEANING
BOP 035-16
BOP 038-14
ABX-XXX-16
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OPTIONAL ACCESSORY PART DIAGRAM
*OPTIONAL PRO-700
PRODRAIN ASSEMBLY
#
QTY.
13
PRO 708 FOOT VALVE
3
1
BOP 030 COLLET BLOCK ASSEMBLY
PART NUMBER
1
14
PRO 709 FITTING, .06 BARB X 10-32, 90DEG
9
2
BOP 081-6 SNOUT TUBE 1.75 X 6 SS
1
15
PRO 710 SEALED WASHER
3
3
BOP 090-7 SNOUT, CORRUGATED, 1-1_4 CAMLOCKS, 7FT
1
16
PRO 711 VALVE BOOT
3
4
GMS 319-025-32 HHMS .19-32X.63 SS
6
17
PRO 715 VALVE ASSEMBLY
1
5
GN 319-L-32 NYLOK NUT SS
2
18
PRO 716 VALVE INTERNAL PLATE
1
6
GS 316-01 SHCS .16-32 X .25 SS
9
19
PRO 717 VALVE COVER PLATE
1
7
GSB 325-035 BHCS .25-20 X .875 LG SS
9
20
PRO 728 HEX STANDOFF, 1.25 LG X 10-32
4
8
GTB 319-02-32 BHTS .19-32 X .50 LG TORX-SS
4
21
PRO 730 SELF TAPPING SCREW, 8-18X.75 SS
2
9
PRO 701 PRODRAIN STAND WELDMENT
1
22
PRO 740 WEIGHTED SPLASH PLATE ASSEMBLY
1
10
PRO 705 FOOT SHOE
3
23
PRO 750 DRAIN, GRAPHIC OVERLAY
1
11
PRO 706 FOOT BOLT SPACER
9
24
GPTB 0125-PUR95A-BK
1
12
PRO 707 FOOT SPRING
9
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55
OPTIONAL ACCESSORY PART DIAGRAM
*OPTIONAL BOP 090
1 1/4” SNOUT WITH CAMLOCKS, 6FT
NOTE: The BOP 084, BOP O85, and BOP 086
are used in combination to connect the ABX-PRO
Tractor to the BOP 090 SNOUT ASSEMBLY
*OPTIONAL HS 121-XX-XX
HOSE STOP CLAMP
HS 121-XX-XX
SIZE DESCRIPTION
HS 121-27-34
HOSE STOP, CLAMP STYLE FOR 3MM OR 4MM (.27-.34”/6.8-8.6MM HOSE DIA)
HS 121-34-42
HOSE STOP, CLAMP STYLE FOR 5/2 (.34-.42”/8.6-10 7MM HOSE DIA)
HS 121-42-50
HOSE STOP, CLAMP STYLE FOR 5MM OR 6MM (.42-.50”/10.7-12.7MM HOSE DIA)
HS 121-50-56
HOSE STOP, CLAMP STYLE FOR 6 OR 8MM (.50-.56”/12.7-14.2MM HOSE DIA)
HS 121-56-61
HOSE STOP, CLAMP STYLE FOR 8MM (.56-.61”/14.2-15.5MM HOSE DIA)
*OPTIONAL BOP 048
HOSE STOP ADAPTER
56
*OPTIONAL BOP 084
1.75 X 1.25 MNPT THREADED SNOUT TUBE
*OPTIONAL BOP 085
1 1/4” MALE CAMLOCK END
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*OPTIONAL BOP 086
1 1/4” MALE CAMLOCK END
OPTIONAL ACCESSORY PART DIAGRAM
*OPTIONAL CB-ABX-PRO
CONTROL BOX
The CB-ABX-PRO allows the Operator to use the
ABX-PRO Tractor on a Lightweight Positioner.
NOTES:
1. ASSEMBLY REFERENCE DIMENSION SHOWN (MM) / INCHES.
#
PART NUMBER
QTY.
1
CB 301 STAND ASSEMBLY
1
2
CB 310 FRL ASSEMBLY
1
3
CB 745-25 ABX HOSE BUNDLE ASSEMBLY
1
4
CB 800 CONTROL BOX ASSEMBLY
1
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57
TERMS AND CONDITIONS
1. Acceptance of Terms and Conditions. Receipt of these Terms and
Conditions of Sale (“Terms and Conditions”) shall operate as the acceptance
by StoneAge, Inc. (“Seller”) of the order submitted by the purchaser (“Buyer”).
Such acceptance is made expressly conditional on assent by Buyer to these
Terms and Conditions. Such assent shall be deemed to have been given
unless written notice of objection to any of these Terms and Conditions
(including inconsistencies between Buyer’s purchase order and this
acceptance) is given by Buyer to Seller promptly on receipt hereof.
Seller desires to provide Buyer with prompt and efficient service.
However, to individually negotiate the terms of each sales contract would
substantially impair Seller’s ability to provide such service. Accordingly,
the product(s) furnished by Seller are sold only according to the terms and
conditions stated herein and with the terms and conditions stated in any
effective StoneAge Dealer Agreement or StoneAge Reseller Agreement,
if applicable. Notwithstanding any terms and conditions on Buyer’s
order, Seller’s performance of any contract is expressly made conditional
on Buyer’s agreement to these Terms and Conditions unless otherwise
specifically agreed to in writing by Seller. In the absence of such agreement,
commencement of performance, shipment and/or delivery shall be for Buyer’s
convenience only and shall not be deemed or construed to be an acceptance
of Buyer’s terms and conditions.
2. Payment/Prices. Unless other arrangements have been made in writing
between Seller and Buyer, payment for the product(s) shall be made upon
receipt of invoice. The prices shown on the face hereof are those currently in
effect. Prices invoiced shall be per pricelist in effect at the time of shipment.
Prices are subject to increase for inclusion of any and all taxes which are
applicable and which arise from the sale, delivery or use of the product(s),
and the collection of which Seller is or may be responsible to provide to any
governmental authority, unless acceptable exemption certificates are provided
by Buyer in accordance with applicable law. Buyer shall pay all charges for
transportation and delivery and all excise, order, occupation, use or similar
taxes, duties, levies, charges or surcharges applicable to the product(s) being
purchased, whether now in effect or hereafter imposed by any governmental
authority, foreign or domestic.
3. Warranty. SELLER MAKES NO WARRANTIES OR REPRESENTATIONS AS
TO THE PERFORMANCE OF ANY PRODUCT EXCEPT AS SET FORTH IN THE
STONEAGE LIMITED WARRANTY PROVIDED WITH THE PRODUCT.
4. Delivery. Seller is not obligated to make delivery by a specified date, but
will always use its best efforts to make delivery within the time requested.
The proposed shipment date is an estimate. Seller will notify Buyer promptly
of any material delay and will specify the revised delivery date as soon as
practicable. UNDER NO CIRCUMSTANCES SHALL SELLER HAVE ANY
LIABILITY WHATSOEVER FOR LOSS OF USE OR FOR ANY DIRECT OR
CONSEQUENTIAL DAMAGES RESULTING FROM DELAY REGARDLESS OF
THE REASON(S).
All product(s) will be shipped F.O.B. point of origin, unless specifically agreed
otherwise, and Buyer shall pay all shipping costs and insurance costs from
that point. Seller, in its sole discretion, will determine and arrange the means
and manner of transportation of the product(s). Buyer shall bear all risk of loss
commencing with the shipment or distribution of the product(s) from Seller’s
warehouse. Order shortages or errors must be reported within fifteen (15)
business days from receipt of shipment to secure adjustment. No product(s)
may be returned without securing written approval from Seller.
5. Modification. These Terms and Conditions are intended by Seller and
Buyer to constitute a final, complete and exclusive expression of agreement
relating to the subject matter hereof and cannot be supplemented or amended
without Seller’s prior written approval.
58
6. Omission. Seller’s waiver of any breach or Seller’s failure to enforce any
of these Terms and Conditions at any time, shall not in any way affect, limit or
waive Seller’s right thereafter to enforce and compel strict compliance with
every term and condition hereof.
7. Severability. If any provision of these Terms and Conditions is held to be
invalid or unenforceable, such invalidity or unenforceability shall not affect the
validity or enforceability of the other portions hereof.
8. Disputes. Seller and Buyer shall attempt in good faith to promptly resolve
any dispute arising under these Terms and Conditions by negotiations
between representatives who have authority to settle the controversy. If
unsuccessful, Seller and Buyer shall further attempt in good faith to settle the
dispute by nonbinding third-party mediation, with fees and expenses of such
mediation apportioned equally to each side. Any dispute not so resolved
by negotiation or mediation may then be submitted to a court of competent
jurisdiction in accordance with the terms hereof. These procedures are the
exclusive procedures for the resolution of all such disputes between the Seller
and Buyer.
9. Governing Law. All sales, agreements for sale, offers to sell, proposals,
acknowledgments and contracts of sale, including, but not limited to,
purchase orders accepted by Seller, shall be considered a contract under the
laws of the State of Colorado and the rights and duties of all persons, and
the construction and effect of all provisions hereof shall be governed by and
construed according to the laws of such state.
10. Jurisdiction and Venue. Seller and Buyer agree that the state or federal
courts located within the City and County of Denver, Colorado shall have
sole and exclusive jurisdiction over any litigation concerning any dispute
arising under these Terms and Conditions not otherwise resolved pursuant
to Section 9 as well as any alleged defects of any Products or damages
sustained as a result of such alleged defects. Seller and Buyer further agree
that should any litigation be commenced in connection with such a dispute,
it shall only be commenced in such courts. Seller and Buyer agree to the
exclusive jurisdiction of such courts and neither will raise any objection to the
jurisdiction and venue of such courts, including as a result of inconvenience.
11. Attorney’s Fees. If any litigation is commenced between Seller and Buyer,
or their personal representatives, concerning any provision hereof, the party
prevailing in the litigation shall be entitled, in addition to such other relief that
is granted, to a reasonable sum as and for their attorneys’ fees and costs in
such litigation or mediation.
STONEAGE TRADEMARK LIST
View the list of StoneAge’s trademarks and service marks and learn how
the trademarks should be used. Use of StoneAge trademarks may be
prohibited, unless expressly authorized.
http://www.StoneAgetools.com/trademark-list/
STONEAGE PATENT DATA
View the list of StoneAge’s current U.S. patent numbers and descriptions.
http://www.sapatents.com
STONEAGE TERMS AND WARRANTY
View StoneAge’s Terms and Warranty Conditions online.
http://www.stoneagetools.com/terms
http://www.stoneagetools.com/warranty
866-795-1586 • WWW.STONEAGETOOLS.COM
TERMS AND CONDITIONS
Warranties set forth herein extend only to End-Users, meaning customers
acquiring, or that have previously acquired, a product manufactured by
StoneAge (“Product”) for their own use and not for resale, either directly from
StoneAge Inc. (“StoneAge”) or from a StoneAge Authorized Dealer or Reseller
(“Dealer”). No warranty of any kind or nature is made by StoneAge beyond
those expressly stated herein.
1. LIMITED WARRANTY PERIOD. Subject to the limitations and conditions
hereinafter set forth, StoneAge warrants its Product to be free from defects
in workmanship and material for a period of one (1) year from the date of
purchase by the End-User, provided that the end of the limited warranty
period shall not be later than eighteen (18) months from the date of shipment
of the Product to the Dealer or the End-User by StoneAge (“Limited Warranty
Period”). All replacement parts which are furnished under this Limited
Warranty and properly installed shall be warranted to the same extent as
the original Product under this Limited Warranty if, and only if, the original
parts were found to be defective within the original Limited Warranty Period
covering the original Product. Replacement parts are warranted for the
remainder of the original Limited Warranty Period. This Limited Warranty
does not cover any component part of any Product not manufactured by
StoneAge. Any such component part is subject exclusively to the component
manufacturer’s warranty terms and conditions.
2. LIMITED WARRANTY COVERAGE. StoneAge’s sole obligation under
this Limited Warranty shall be, at StoneAge’s option and upon StoneAge’s
inspection, to repair, replace or issue a credit for any Product which
is determined by StoneAge to be defective in material or workmanship.
StoneAge reserves the right to examine the alleged defective Product to
determine whether this Limited Warranty is applicable, and final determination
of limited warranty coverage lies solely with StoneAge. No statement or
recommendation made by a StoneAge representative, Dealer or agent to EndUser shall constitute a warranty by StoneAge or a waiver or modification to
any of the provisions hereof or create any liability for StoneAge.
3. WARRANTY SERVICE PROVIDERS. Service and repair of the Product
is to be performed only by StoneAge authorized service representatives,
including Dealers who are authorized repair centers, with StoneAge approved
parts. Information about StoneAge authorized service representatives can
be obtained through the StoneAge website at www.stoneagetools.com/
service. Unauthorized service, repair or modification of the Product or use of
parts not approved by StoneAge will void this Limited Warranty. StoneAge
reserves the right to change or improve the material and design of the Product
at any time without notice to End-User, and StoneAge is not obligated to make
the same improvements during warranty service to any Product previously
manufactured.
4. WARRANTY EXCLUSIONS. This Limited Warranty does not cover, and
StoneAge shall not be responsible for the following, or damage caused by
the following: (1) any Product that has been altered or modified in any way
not approved by StoneAge in advance in writing; (2) any Product that has
been operated under more severe conditions or beyond the rated capacity
specified for that Product; (3) depreciation or damage caused by normal
wear and tear, failure to follow operation or installation instructions, misuse,
negligence or lack of proper protection during storage; (4) exposure to fire,
moisture, water intrusion, electrical stress, insects, explosions, extraordinary
weather and/or environmental conditions including, but not limited to lightning,
natural disasters, storms, windstorms, hail, earthquakes, acts of God or any
other force majeure event; (5) damage to any Product caused by any attempt
to repair, replace, or service the Product by persons other than StoneAge
authorized service representatives; (6) costs of normal maintenance parts
and services; (7) damage sustained during unloading, shipment or transit of
the Product; or (8) failure to perform the recommended periodic maintenance
procedures listed in the Operator’s Manual accompanying the Product.
5. REQUIRED WARRANTY PROCEDURES. To be eligible for warranty
service, the End-User must: (1) report the Product defect to the entity where
the Product was purchased (i.e. StoneAge or the Dealer) within the Limited
Warranty Period specified in this Limited Warranty; (2) submit the original
invoice to establish ownership and date of purchase; and (3) make the Product
available to a StoneAge authorized service representative for inspection to
determine eligibility for coverage under this Limited Warranty. This Limited
Warranty shall not extend to any person or entity who fails to provide proof of
original purchase from StoneAge or a Dealer. No Product may be returned for
credit or adjustment without prior written permission from StoneAge.
6. DISCLAIMER OF IMPLIED WARRANTIES AND OTHER REMEDIES.
EXCEPT AS EXPRESSLY STATED HEREIN (AND TO THE FULLEST EXTENT
ALLOWED UNDER APPLICABLE LAW), STONEAGE HEREBY DISCLAIMS
ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WITHOUT
LIMITATION ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR
FITNESS FOR A PARTICULAR PURPOSE, AND ANY AND ALL WARRANTIES,
REPRESENTATIONS OR PROMISES AS TO THE QUALITY, PERFORMANCE
OR FREEDOM FROM DEFECT OF THE PRODUCT COVERED BY THIS
LIMITED WARRANTY. STONEAGE FURTHER DISCLAIMS ALL IMPLIED
INDEMNITIES.
7. LIMITATION OF LIABILITY. End-User specifically acknowledges that the
Product may be operated at high speeds and/or pressures, and that as such it
may be inherently dangerous if not used correctly. End-User shall familiarize
itself with all operation materials provided by StoneAge and shall at all times
use and require its agents, employees and contractors to use all necessary
and appropriate safety devices, guards and proper safe operating procedures.
In no event shall StoneAge be responsible for any injuries to persons or
property caused directly or indirectly by the operation of the Product if EndUser or any agent, employee, or contractor of End-User: (1) fails to use all
necessary and appropriate safety devices, guards and proper safe operating
procedures; (2) fails to maintain in good working order such safety devices
and guards; (3) alters or modifies the Product in any way not approved
by StoneAge in advance in writing; (4) allows the Product to be operated
under more severe conditions or beyond the rated capacity specified for the
Product; or (5) otherwise negligently operates the Product. End-User shall
indemnify and hold StoneAge harmless from any and all liability or obligation
incurred by or against StoneAge, including costs and attorneys’ fees, to or by
any person so injured.
TO THE FULL EXTENT ALLOWED BY APPLICABLE LAW, STONEAGE
SHALL NOT BE LIABLE FOR ANY INDIRECT, SPECIAL, INCIDENTAL,
CONSEQUENTIAL, OR PUNITIVE DAMAGES (INCLUDING WITHOUT
LIMITATION, LOSS OF PROFITS, LOSS OF GOODWILL, DIMINUTION OF
VALUE, WORK STOPPAGE, INTERRUPTION OF BUSINESS, RENTAL OF
SUBSTITUTE PRODUCT, OR OTHER COMMERCIAL LOSS EVEN TO THE
EXTENT SUCH DAMAGES WOULD CONSTITUTE DIRECT DAMAGES), WITH
RESPECT TO THE COVERED STONEAGE PRODUCT, OR OTHERWISE
IN CONNECTION WITH THIS LIMITED WARRANTY, REGARDLESS OF
WHETHER STONEAGE HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH
DAMAGES.
IT IS UNDERSTOOD THAT STONEAGE’S LIABILITY, WHETHER IN
CONTRACT, IN TORT, UNDER ANY WARRANTY, IN NEGLIGENCE, OR
OTHERWISE SHALL NOT EXCEED THE AMOUNT OF THE PURCHASE
PRICE PAID BY THE END-USER FOR THE PRODUCT. STONEAGE’S
MAXIMUM LIABILITY SHALL NOT EXCEED, AND END-USER’S REMEDY IS
LIMITED TO EITHER (1) REPAIR OR REPLACEMENT OF THE DEFECTIVE
WORKMANSHIP OR MATERIAL OR, AT STONEAGE’S OPTION, (2) REFUND
OF THE PURCHASE PRICE, OR (3) ISSUANCE OF A CREDIT FOR THE
PURCHASE PRICE, AND SUCH REMEDIES SHALL BE END-USER’S ENTIRE
AND EXCLUSIVE REMEDY.
YOU, THE END-USER, UNDERSTAND AND EXPRESSLY AGREE THAT
THE FOREGOING LIMITATIONS ON LIABILITY ARE PART OF THE
CONSIDERATION IN THE PRICE OF THE STONEAGE PRODUCT YOU
PURCHASED.
Some jurisdictions do not allow the limitation or exclusion of liability for
certain damages, so the above limitations and exclusions may not apply to
you. This Limited Warranty gives you specific legal rights, and you may also
have other rights which vary from jurisdiction to jurisdiction. If any provisions
of this Limited Warranty is held to be invalid or unenforceable, such invalidity
or unenforceability shall not affect the validity or enforceability of the other
portions hereof.
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59
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© 2015 StoneAge, Inc. All Rights Reserved
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