Sysmac - OMRON Industrial Automation

Sysmac: A fully integrated platform
One connection - One software - One machine controller
FACTORY AUTOMATION
HMI · Programming · DB connection · IT systems
MACHINE CONTROL
Servo · Inverter · I/O · Safety · Vision · Robotics · Sensing
2
Sysmac: A fully integrated platform
Omron provides tailored solutions
Flexible and integrated production business models
In today’s globalized manufacturing environment, diverse and complex challenges arise and need to be
overcome. The global market rapidly changes, and manufacturing companies are under increasing pressure to
supply products in a timely manner that satisfy a wide variety of consumer needs. Omron
industrial automation makes efficient, flexible and cost effective manufacturing possible.
Innovation
• New technology for smart manufacturing
• Collaboration between humans and machines
• Environmentally safe products
Through automation, Omron
supports the advancement of
manufacturing and contributes to
a sustainable society by providing
environmentally safe products
Productivity
• Integrated systems for optimized manufacturing
• Production data available in real-time
• In-line quality inspection: zero defects
Flexibility
• Quick product changeovers
• Openness and third party connectivity
• Scalable systems for optimum solutions
Reliability
• Non-stop processes, 24/7 operation
• Extended product lifecycle
Globalization
• Products meet global standards
• Local support for training, repairs and
spare-parts supply
• Engineering environment compliance with
global standards
Machine /
Equipment builder
3
The Sysmac technology platform
ensures a flexible and integrated
production business model
Manufacturer
Panel builder /
System integrator
Parts manufacturer
4
Sysmac: A fully integrated platform
Sysmac: A fully integrated platform
Integration and Functionality
Sysmac is an integrated automation platform dedicated to providing complete control and management of
your automation plant. At the core of this platform, the Machine Controller series offers synchronous control
of all machine devices and advanced functionality such as motion, robotics and database connectivity. This
multidisciplinary concept allows you to simplify solution architecture, reduce programming and optimize
productivity.
One Machine Controller
Complete integration of motion and logic sequence
FACTORY
AUTOMATION
MACHINE
CONTROL
Machine Automation Controller /
Industrial PC with Sysmac Machine Control
Motion
Safety
Filling line
•
One Integrated Development
Environment software for
Configuration, Programming,
Simulation and Monitoring
•
•
Motion Control: Integrated within the IDE,
and operating in real-time
Standard PLCopen Function Blocks plus
Omron generated motion FB’s
Direct Synchronous control for Position,
Speed and Torque
Assembly
•
•
All safety related data is synchronized
with the whole network
The PLCopen® FBD simplifies and
accelerates the development process
through structuring safety circuits and
enhancing reuse.
5
Information
technologies
Smart factory
IT devices
Offices HQ
Sales force
Information
Pills blister packing
•
•
•
Integrated Automation Control:
The Sysmac platform is scalable and provides the
performance and functionality for a wide range
of solutions from simple machines through to
manufacturing cells
Sysmac communicates in real-time with Databases
such as SQL
Secure Data: In the event of a server going down or
losing communications, data is automatically stored
in internal memory
Sysmac operates with Databases at high speed
[1000 table element/ 100 ms] ensuring realistic Big
Data Processing to improve productivity and aid
predictive maintenance etc.
Vision
Robot
Sensing
Quality inspection
•
•
Higher resolution images available without
increasing the vision processing time
Shape search technology: Provides more
stable and accurate object detection for
Pick & Place projects
© ETR 300
•
Pick & Place
Function Blocks in Adept Robot Control
Library enable robot control from the
NJ/NX/NY Controller using Ladder and
Structured Text
n of the rubber
Presence detectio
•
•
seal
Full control of the process parameter setting
and predictive maintenance functions
High precision detection and positioning
data synchronized on the network
6
Sysmac: A fully integrated platform
One Connection
Seamless machine control and factory automation
One machine control through one connection and one software is how we define the Sysmac automation
platform. The Machine Automation Controller integrates logic, motion, safety, robotics, vision, information,
visualization and networking under one software: Sysmac Studio. This one software provides a true Integrated
Development Environment (IDE) that also includes a custom 3D motion simulation tool. The machine controller
comes standard with built-in EtherCAT and EtherNet/IP. The two networks with one connection purpose is the
perfect match between fast real time machine control and data plant management.
Machine Automation Controller /
Industrial PC with Sysmac Machine Control
Motion
I/O
G5/1S Servo System
MX2-V1 Inverter
EtherCAT - Machine Control
• Fast and precise: Fastest cycle time of 125 μs, synchronization with 1 µs jitter
• 512 slaves
• Embedded in Omron servo drive, inverter, I/O, Safety, Vision and Sensing
• Uses standard STP Ethernet cable with RJ45 connectors
• One connection using Safety over EtherCAT (FSoE) protocol
NX I/O
7
Information
technologies
Smart factory
IT devices
Big Data
Offices HQ
Sales force
Software
Robot
SQL-Database
HMI
No. 0043
ST
05.06.2015
NA Programmable Terminal
Datatypes supported: 17 of 26
Sysmac Studio
Parallel/SCARA/
Articulated Robot
Ethernet - Factory Automation
• Peer-to-Peer controller communication
• Interface with Sysmac Studio , NA HMI or SCADA software
• Database connection for Microsoft SQL Server, Oracle, IBM DB2, MySQL
and Firebird
• FTP server
Safety
Vision
Sensing
NX Safety Control
FH
FQ-M
ZW-7000/5000
Confocal Fiber
Displacement
Sensor
N-Smart
Fiber/Laser/Contact
Sensor
8
Sysmac: A fully integrated platform
One Software
One Integrated Development Environment Software
Created to give you complete control over your automation system,
Sysmac Studio integrates configuration, programming and monitoring.
Graphics-oriented configuration allows quick set-up of the controller, field
devices and networks while machine and motion programming based
on IEC standard and PLCopen Function Blocks for Motion Control cuts
programming time. Smart Editor with On-line debugging helps quick and
error free programming. Advanced simulation of sequence and motion
control, and data trace reduce machine tuning and set-up.
Design
Reusable programs
Programming with variables
One Integrated Development
Environment software Sysmac Studio is
fully compliant with the open standard
IEC 61131-3. Programming with
variables eliminates the need to learn
the internal memory map of the PLC
and allows the programs to be reused.
Maintenance
Highly efficient maintenance
Troubleshooting
✽This function can be used by applying the Team Development Option to Sysmac Studio version 1.20 or higher.
Project version control function is supported by CPU Unit version 1.16 or later.
Troubleshooting in the Sysmac Studio
and NA Programmable Terminal can
manage errors across the entire system
including the controller. You can check
details of errors and solutions without
reading manuals.
9
Collection of software functional components
Sysmac Library
Packed with Omron’s rich technical know-how, the Function
Blocks in the Sysmac Library for advanced applications and
motion control cut programming time.
Development by multiple developers
Project version control function✽
For advanced machine control
Motion programming
Model-Based design
NEW
When you develop a project at the
same time as your colleagues, the
Sysmac Studio combined with the
version control system (Git TM) merges
changes automatically and resolves
conflicting changes. This makes
merging easier and faster. You can
even revert to the previous revision
after graphically comparing the current
project with a previous one.
Advanced motion control
applications can be created
quickly just by combining
PLCopen® Function Blocks for
Motion Control.
Complex feedback control that
is designed with MATLAB®/
Simulink® can be imported into
programs.
Verifification
Fast system debugging
Remote maintenance
Movement of the machine connected
online can be displayed on the CAD
in real time, and movement can also
be reproduced from the trace data.
Maintenance and troubleshooting can
be performed in remote locations.
Virtual mechanical debugging
Before the mechanical prototype
is completed, motion can be
checked and the program can be
debugged. This cuts design time.
3D simulation
Motion trajectories in 3D can be pre-tested
with advanced simulation of sequence and
motion control. Simulation of single Function
Blocks, POU’s (Program Organization Unit) or
the entire program can be performed.
In addition all standard features such as
Break & Step are available. Easy tuning
and debugging reduce the set-up times of
machines and production lines.
10
Sysmac: A fully integrated platform
One Machine Controller
NJ/NX/NY Machine Automation Controller
Powerful, yet easy to configure
The NJ/NX/NY Controller is at the heart of the Sysmac platform. One integrated controller is designed to
meet extreme requirements in terms of logic sequence and motion control speed and accuracy. Standard
programming and open networks make it easy to build your automation system.
High-speed, high-precision control✽1
Architecture based on Intel® CoreTM i7 processor significantly speeds up the execution of instructions (basic instructions 0.37 ns, math
instructions for Long Real Data 3.2 ns). Command values to send to servomotors and stepper motors can be updated as fast as every 125 μs.
This enables smooth cam motion and high-precision interpolation and phase adjustment between axes.
Basic instructions 0.37 ns
Industry's fastest ✽2
Motion control 125 μs/8 axes
Industry's fastest ✽2
Complete integration of motion and logic
One controller integrates logic, motion, vision and information
for complete control and management of machines. Position,
displacement, and tension information collected from sensors can
be quickly and easily fed back to the motion control.
Machine automation controller features
•
•
•
•
•
•
•
Up to 256 synchronized axes
Synchronized control of all machine network devices
Multi-tasking programs
In-line ST, Structured Text and Ladder mixed in the same
program
Full control of Axes Group Position
System Backup and Restore
CE and cULus global standards
✽1. Performance of NX701-1£ 00
✽2. Based on Omron investigation in February 2015.
✽3. Databese connection CPU unit:
NJ501-1£ 20/NJ101- ££ 20
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Fast machine data storage in database✽3
The controller connects directly to a database without the need for a gateway. The special instructions allow easy access to the database.
Real-time data collection enables productivity improvement, predictive maintenance, and quality traceability.
Supported database
• Microsoft SQL server
• Oracle Database
• IBM DB2
• MySQL
• PostgreSQL
• Firebird
Standard programming
•
•
Fully conforms with IEC 61131-3 standards
PLCopen Function Blocks for Motion Control
No. 0043
ST
05.06.2015
Datatypes supported: 17 of 26
Global standard networks
Standard Machine Network
Standard Factory Network
Collection of software functional components
Sysmac Library
• FB library option for advanced applications
(vibration suppression, temperature control, motion control...)
• High quality products with reliable global support
12
Sysmac: A fully integrated platform
Case studies of machine innovation
by increasing speed and precision
Case 1: High-speed alignment and vibration-free handling
1. Stacking many sheets precisely increases cycle time because position correction and stop are repeated.
2. Vibration settling time is required when high-speed handling is stopped. Speed must be reduced to suppress vibration.
1. High-speed, high-precision alignment system
The FH Vision System provides the Shape Search function for fast and accurate shape recognition and the Continuous Alignment
function for continuous position correction while moving objects. These functions increase alignment speed without sacrificing
accuracy.
2. Software functional components for vibration suppression
The Vibration Suppression Library facilitate programming for high-speed handling while
suppressing vibration. Waiting time is reduced, and positional accuracy is increased.
Vibration
Suppression
Library
13
Case 2: Packaging machine using electric cam
1. The PLC and mechanical cam control cannot accurately synchronize axes.
In addition, low precision, vibration, and noise caused by mechanical cam limit high-speed and high-precision packaging.
2. It takes time to adjust mechanical cam to different packaging materials and settings every time a different type of product
is packaged.
Electronic cam optimizes packaging speed and precision
Electronic cam motion control realizes machine cam motion. Electronic cam enables 3 axes - “film feeding”, “product feeding”, and
“rotary knife” - to be synchronized at high speed. This eliminates following errors between axes even during high-speed operation,
leading to higher-speed and higher-quality packaging. Registering settings as a recipe reduces changeover time.
Software functional components for electronic cam control
The Rotary Knife Function Block in the Packaging Machine Library increases the speed and precision
of horizontal flow packaging and enables mechanical cam motion without electronic cam table.
Packaging
Machine
Library
14
Sysmac Family
Sysmac Family
¢ Controller
NX1P
Machine Automation Controller
Motion control and networks for IoT in a Sysmac entry model
Networks for onsite IoT
IO-Link brings IoT to the sensor level.
Advanced motion control
The built-in EtherCAT port and
advanced motion control make
machines faster and more precise.
NY5££-1/NY5££-5
IPC Machine Controller
An IPC machine controller combines machine control and IT technology
Real-time machine control
NY5□□-1/NY5□□-5
IPC Machine Controller
Function Blocks make it easier to program high-speed,
high-precision motion control including synchronized
servomotor control and electronic cams.
Windows for running applications
Panel type
1S/G5
AC Servo System
Box type
Based on fourth-generation Intel® Core™ i7-4700EQ
processor. Open operating system enables use of own
software.
MX2-V1 Inverter
NX I/O
NX Safety Control
FH
Built-in EtherCAT port
FQ-M
N-Smart Fiber/
ZW-7000/5000
Laser/ Contact Sensor
Confocal Fiber
Displacement Sensor
EtherCAT connectivity simplifies installation of FA devices and safety devices: up to 192
synchronized slaves, up to 64 axes of motion control, and Safety over EtherCAT.
Fully conforms to IEC 61131-3 standard programming.
15
Lineup
Standard Type
Series
NX Series
NJ Series
Model
NX1P2-££££
NJ101-££££
NJ301-££££
NJ501-££££
NX Series
NX701-££££
Feature
Motion control and
built-in I/O
For simple machines
For small-scale control
with up to 8 axes
For large-scale control
with up to 64 axes
For large-scale control
with up to 256 axes
Instruction execution times
(LD instruction)
3.3 ns
3.3 ns
2.0 ns
1.1 ns
0.37 ns
Appearance
Program capacity
1.5 MB
3 MB
5 MB
20 MB
80 MB
Variables capacity
(No retain attribute)
2 MB
2 MB
2 MB
4 MB
256 MB
I/O capacity
40 points
2,560 points
2,560 points
2,560 points
Number of
EtherCAT slaves
16
64
192
192
512
Number of
motion axes
0, 2, 4
0, 2
4, 8
16, 32, 64
128, 256
P116
P089
Detailed
specification
Catalog
—
Application Type
Series
NJ/NY Series
Model
NJ501-4£££
NJ501-1£20
NJ101-££20
NJ501-1340
NY5££-1
NY53£-5400
NJ501-5300
Feature
Robotics in addition to
machine control
Database connection
SECS/GEM
communications
Perfect integration:
Sysmac machine control
and ICT
Numerical control (NC)
functionality
Instruction execution times
1.1 ns
(LD instruction)
1.1 ns/3.3 ns
1.1 ns
0.33 ns
0.33 ns/1.1 ns
Program capacity
20 MB
20 MB/3 MB
20 MB
40 MB
40 MB/20 MB
Variables capacity
(No retain attribute)
4 MB
4 MB/2 MB
4 MB
64 MB
64 MB/4 MB
Appearance
I/O capacity
2,560 points
2,560 points
2,560 points
Number of
EtherCAT slaves
192
192
192
192
192
Number of
motion axes
16, 32, 64
16, 32, 64/0, 2
16
16, 32, 64
32/16
P118
P118/P089
Detailed
specification
Catalog
P089
—
—/2,560 points
16
Sysmac Family
Sysmac Family
¢ Software
SYSMAC-SE2£££
Automation Software Sysmac Studio
One software for programming, configuration, simulation and monitoring
· One software for motion, logic sequence, safety,
motion, vision and visualization
· Fully compliant with open standard IEC 61131-3
· Supports Ladder, Structured Text, and Function
Block programming with a rich instruction set
· Advanced security function with 32 digit security
password
SYSMAC-XR£££
Sysmac Library
Omron's control expertise changes programming
· Advanced control such as vibration suppression
and temperature control
· High-precision control of packaging machines
and actuators for servo presses
· Productivity improvement by monitoring device
operations and restoring parameters
· Reduction in programming time
N-Smart
Displacement
Sensor
FB
FB
Servo motors
FH
Vision
System
Linear motors
NX-I/O
NX
Safety Control Unit
FB
FB
Servo drives
SQL-Database
FB
Inverters
NJ/NX/NY
Controller
NA Programmable Terminal
Robot
FB
17
Lineup
Series
Automation Software
Sysmac Studio
Collection of software functional components
Sysmac Library
Model
SYSMAC-SE2££
SYSMAC-XR£££
Appearance
System
requirements
[Operating system (OS)]
Windows 7 (32-bit/64-bit version), Windows 8 (32-bit/64-bit version),
Windows 8.1 (32-bit/64-bit version), Windows 10 (32-bit/64-bit
version)
[CPU]
Windows computers with Intel Celeron™ processor 540 (1.8 GHz)
or faster CPU.
Intel Core™ i5 M520 processor (2.4 GHz) or equivalent or faster
recommended.
®
[Applicable models]
For details, refer to the catalog of Sysmac Library.
®
Included software/
Libraries
CX-Designer
CX-Integrator
CX-Protocol
Network Configurator
SECS/GEM Configurator
Adept Robot IP Address Setting Tool
CX-ConfigratorFDT
IODD DTM Configurator
Detailed specification
Refer to your OMRON website.
MC Test Run Library
MC Command Table Library
MC Tool Box Library
EtherCAT G5 Series Library
EtherCAT N-Smart Series Library
Vibration Suppression Library
Temperature Control Library
Device Operation Monitor Library
Adept Robot Control Library
Weighing Control Library
EtherCAT 1S Series Library
Packaging Machine Library
Servo Press Library
Dimension Measurement Library
Safety System Monitor Library
18
Sysmac Family
Sysmac Family
¢ HMI
NA
Programmable Terminal
Make industrial machines more attractive and competitive by bringing
technology to life
As part of the Sysmac automation platform, NA transforms machine data into information,
shows information and controls devices based on requirements at FA manufacturing sites.
NX-I/O
· One connection: Connectable with Sysmac products
· One software: The machine interface brings you a clear
view in one integrated project.
· Rich media provide an intuitive and proactive machine
management tool
· More than 16 million display colors (24-bit full color)
NX Safety
FH
Vision System
1S
AC Servo System
NJ/NX/NY
Controller
IAG – Intelligent Application Gadgets
The graphics collection accelerates the development process.
You can make your own collections and share them between projects.
19
Lineup
Series
NA Series
Feature
More than 16 million color (24 bit full color) and wide screen for all models
Appearance
Display device
TFT LCD
Screen size
15.4-inch widescreen
Number of dots
(horizontal × vertical)
WXGA 1,280×800 dots
Colors
16,770,000 colors (24 bit full colors)
Built-in ports
2 Ethernet ports, 2 USB host ports, 1 USB slave port
Allowable power supply
voltage range
19.2 to 28.8 VDC
Degree of protection
Front-panel controls: IP65 oil-proof type
Memory card
SD/SDHC memory card
Flame colors
Black, silver
Detailed
specification
Catalog
V413
12.1-inch widescreen
9.0-inch widescreen
WVGA 800×480 dots
7.0-inch widescreen
20
Sysmac Family
Sysmac Family
¢ Motion
R88M-1£/R88D-1SN£-ECT
1S AC Servo System
Improved machine design. Increased machine productivity
Optimized installation and commissioning tasks
· Cabinet size reduction: Compact servo drive with same height
throughout the whole power range
· Fast and secure screw-less push-in in control I/O connector and
brake interlock connector
23 bit high resolution encoder
· No battery, no maintenance and compact size
Multi-axis setup and tuning
· Configure and monitor multiple axes in one view
· Easy & fast parameter transfer among axes in the machine (up to 256 axes)
· Comprehensive gain tuning
Safety control via EtherCAT
· EN ISO 13849-1(Cat.3 PLd)
· EN61508(SIL2), EN62061(SIL2)
· EN61800-5-2(STO)
R88M-K/R88D-KN£-ECT£R88L-EC/R88D-KN£-ECT-L
G5 AC Servomotor/Linear Motor/Servo Drive
At the heart of every great machine
Rotary motors
· Motors with IP67
· Large range of motors from 0.16 Nm up to
96 Nm nominal torque (224 Nm peak)
Ironless linear motors
· Excellent force-to-weight ratio
· No latching force
Iron-core linear motors
· Optimum ratio between force and volume
· Weight-optimized magnetic track
Safety conformance
· ISO13849-1(PLc,d)
· EN61508(SIL2)
· IEC61800-5-2(STO)
21
Lineup
Series
1S Series
G5 Series
Model
R88M-1£/R88D-1SN£-ECT
R88M-K/R88D-KN£-ECT・R88L-EC/
R88D-KN£-ECT-L
Type
Built-in EtherCAT Communications
Built-in EtherCAT Communications
Linear Type
No
Yes. Refer to the G5 Series Catalogs (Cat. No. I815 and I816)
for details.
100 VAC Applicable motor capacity/
force
100 W to 400 W
50 W to 400 W
200 VAC Applicable motor capacity/
force
100 W to 3 kW
50 W to 15 kW
400 VAC Applicable motor capacity/
force
600 W to 3 kW
400 W to 15 kW
Applicable servomotor
1S servomotor
G5 rotary servomotor
Control mode
Position, speed and torque control
Position, speed and torque control
Safety approvals
· ISO 13849-1 (PL-e/PL-d)
· EN61508 (SIL3/SIL2)
· EN62061 (SIL3/SIL2)
· IEC 61800-5-2 (STO)
· ISO 13849-1 (PL-c,d)
· EN61508 (SIL2)
· EN62061 (SIL2)
· IEC 61800-5-2 (STO)
Appearance
Full closed loop
—
Built-in
Appearance
Rated rotation speed
3,000 r/min
2,000 r/min
3,000 r/min
2,000 r/min
Momentary maximum rotation speed
5,000 to 6,000 r/min
3,000 r/min
4,500 to 6,000 r/min
3,000 r/min
Rated torque
0.318 to 9.55 N·m
4.77 to 14.3 N·m
0.16 to 15.9 N・m
1.91 to 23.9 N・m
400 W to 3 kW
50 W to 5 kW
400 W to 5 kW
Capacity
100 W to 3 kW
Applicable servo drive
1S Servo Drive
Encoder resolution
23-bit absolute
Protective structure
G5 Servo Drive (for rotary servomotor)
23-bit absolute
20-bit incremental/
17-bit absolute
20-bit incremental/
17-bit absolute
IP67
Appearance
Rated rotation speed
1,000 r/min
1,500 r/min
1,000 r/min
Momentary maximum rotation speed
2,000 r/min
2,000 to 3,000 r/min
2,000 r/min
Rated torque
8.59 to 28.7 N・m
47.8 to 95.5 N・m
8.59 to 57.3 N・m
Capacity
900 W to 3 kW
7.5 to 15 kW
900 W to 6 kW
Applicable servo drive
1S Servo Drive
G5 Servo Drive (for rotary servomotor)
Encoder resolution
23-bit absolute
17-bit absolute
Protective structure
Detailed specification
IP67
Catalog
I821
I815 and I816
20-bit incremental/
17-bit absolute
22
Sysmac Family
Sysmac Family
¢ Motion
3G3MX2-A££££-V1
MX2-V1 Multi-function Compact Inverter
Born to drive machines
Torque control in open loop
Safety inside
· Ideal for low to medium torque applications
· Can replace a flux vector inverter or servo
drive in suitable systems
· Conforms to safety
norm ISO 1384901 Cat. 3
performance level PLd
· 2 Safety inputs
· External device monitoring
(EDM)
Quick response to load fluctuation
· Stable control without decreasing
machine speed improves quality
and productivity
Load
MX2 V1 inverter
Speed
Conventional inverter
Time
Other Features
· Maximum applicable motor
capacity: 15 kW
· Double rating (CT: Heavy
load/VT: Light load)
· Permanent magnet motors
· Drive Programming
· Built-in brake control function
3G3RX-£££££-V1
RX-V1 High-function General-purpose Inverter
Versatile for a wide range of applications
· Maximum applicable motor capacity: 132 kW
· Double rating (CT: Heavy load/VT: Light load)
· Sensorless vector control, Vector control with a PG
· Drive Programming
· Built-in Electronic gear
23
Lineup
Series
MX2 Series V1 type
RX Series V1 type
Model
3G3MX2-V1
3G3RX-V1
Three-phase 200 V
0.1 kW to 15 kW(CT)
0.4 to 55 kW(CT)
Three-phase 400 V
0.4 kW to 15 kW(CT)
0.4 to 132 kW(CT)
Single-phase/three-phase 200 V
No
Single-phase 200 V
0.1 kW to 2.2 kW(CT)
Appearance
Power supply
and capacity
· V/F control
· Sensorless vector control
No. of multi-function I/O points
· 7 inputs
· 2 transistor outputs
· 1 relay output
· 9 inputs (1 RUN (FWD) input
+ 8 multi-function inputs)
· 5 transistor outputs
· 1 relay output
Analog I/O
· 2 input
(0 to 10 V, 4 to 20 mA)
· 1 output
(0 to 10 V)
· 2 inputs
(1) 0 to 10 V, 4 to 20 mA
(2) 0 to ±10 V
· 2 outputs
(1) 0 to 10 V
(2) 4 to 20 mA
· 1 PWM voltage output
· Braking resistor connection
· Regenerative Braking Unit connection
· Regenerative Braking Unit
+ braking resistor connection
· Braking resistor connection (22 kW max.)
· Regenerative Braking Unit connection
· Regenerative Braking Unit
+ braking resistor connection
Frequency setting range
0.1 to 400 Hz
0.1 to 400 Hz
Frequency output method
Line-to-line sine wave PWM
Line-to-line sine wave PWM
Side-by-side mounting
Yes
No
Removable terminal block
No
Yes
Power supply and motor wiring
Bottom wiring
Bottom wiring
Multistep speed control
16 steps + jog
16 steps + jog
Carrier frequency setting
2 to 15 kHz (default setting: 5 kHz)
2 to 15 kHz (default setting: 5 kHz)
Torque assist function
Auto/manual torque assist
Auto/manual torque assist
PID function
Yes
Yes
Absolute value positioning
No
Yes
Emergency shutoff
Yes
Yes
0-Hz domain sensorless vector control
No
Yes
Tripless function
Yes
Yes
Momentary power interruption restart
Yes
Yes
Double Rating
Yes
Yes
MOTOR CONTROL Permanent magnet
motors
Yes
Starting torque
200% at 0.5 Hz
· 200% at 0.3 Hz in open loop
· Full torque at 0 Hz in closed loop
Input/
output
Braking
Installation
and wiring
Main
functions
—
· V/F control
· Sensorless vector control
· Vector control with a PG
Control methods
Frequency
—
PLC functionality (Drive Programming)
—
Provided
Provided
Communications
Optional EtherCAT communication unit
Optional EtherCAT communication unit
Safety approvals
· ISO 13849-1 (Cat.3/PLd)
· IEC 60204-1 Stop Category 0
Detailed
specification
I920
Catalog
—
I919
24
Sysmac Family
Sysmac Family
¢ I/O
NX
I/O System
Speed and accuracy for machine performance
Based on an internal high-speed bus running in synchronization with the EtherCAT network and using
the time-stamp function, the NX I/O can be controlled with microsecond accuracy and with nanosecond
resolution.
The I/O range consists of over 100 models including position control, temperature inputs and integrated
safety.
IoT
IO-Link makes communication down to the
sensor level visible
Applicable units:
NX-ECC203
NX-ILM400
IO-Link
master
Communications
coupler
∙ EtherCAT®
∙ EtherNet/IP TM
∙ Up to 4 IO-Link
devices with
one master
Serial
communications
∙ RS-232C or
RS-422A/485
interface
Digital I/O
Analog I/O
∙ 4, 8, 16, or 32 channels
per input unit
∙ 2, 4, 8, 16, or 32 channels
per output unit
(8 channels per relay
output unit)
∙ 16 channels per mixed
I/O unit
∙ Standard, high-speed,
and time-stamp models
∙ Units with Push-In Plus/MIL/
Fujitsu/M3 Screw connector
∙ +/-10V voltage and 4-20
mA current signals
∙ 2, 4 or 8 channels per
input unit
∙ 2 or 4 channels per
output unit
∙ Standard and
high-performance
models
∙ Single-ended input and
differential input
models
Weighing
Servo press
Safety control
Temperature control
Motion
High-accuracy weighing
using load cells
High-speed, high-precision
press fit using load cells
Simplify safety control systems
Simplify temperature control
systems using temperature sensors
Simplify position control systems
using pulse-train input type motors
Applicable units:
NX-RS1201
Applicable units:
NX-RS1201
NX-SIH200
NX-SOD400
Applicable units:
NX-TS3101
NX-HB3101
Applicable units:
NX-ECS212
NX-PG0342-5
Load cell
inputs
∙ One load cell with
one unit
∙ Fastest conversion
cycle of 125 μs
Applicable units:
NX-SL3300
NX-SIH400
NX-SOH200
Safety I/O
∙ 4 or 8 safety input points
per unit∙ 2 or 4 safety
output points per unit
∙ Free allocation of the
safety I/O units on the
internal high speed bus
Safety CPU
∙ EN ISO13849-1
(PLe/Safety Category 4),
IEC 61508 (SIL3) certified
∙ Controls up to 128 safety I/O units
Temperature
inputs
∙ Thermocouple or RTD
inputs, 2 or 4 per unit
∙ Conversion time of 10
ms, 60 ms or 250 ms
Heater burnout
detection
∙ 4 CT sensor inputs and
4 trigger outputs to
drive SSRs
Position
interface
∙ Incremental and
absolute encoder
support
∙ Pulse output unit
(line driver output
model)
End cover
25
Lineup
Series
NX Series
Features
· Over 100 models including digital I/O, analog I/O, position interface, temperature inputs, safety CPU, and safety I/O
· NsynX technology provides I/O response with less than 1 μs jitter
· Screwless terminal block, connector, and M3 screw types
· Up to 32 channels per digital input unit or output unit
Appearance
Type
Modular I/O
Communications interface
EtherCAT
Number of connectable units
· 63 units max.
· Input: 1,024 bytes max., output: 1,024 bytes max.
I/O types
Digital I/O, analog I/O, load cell input, encoder input, pulse output, temperature input, heater burnout detection, communications interface, IO-Link master, safety
Mounting
DIN track
Detailed specification Catalog
R183
* See page 27 for more information on safety I/O.
Series
GX Series
Features
· Detachable screw terminal block and e-CON connector types
· Easy set-up: automatic and manual address setting
Appearance
Type
Block I/O
Communications interface
EtherCAT
Number of connectable units
One expansion unit can be connected with one digital I/O terminal (16 inputs + 16 outputs)
I/O types
Digital I/O, analog I/O, encoder input, IO-Link master, expansion unit
Mounting
DIN track
Detailed specification
Refer to your OMRON website.
26
Sysmac Family
Sysmac Family
¢ Safety
NX-SL/SI/SO
NX Safety Controller
Integrated safety into machine automation
· The safety controller meets PLe according to the ISO 13849-1 and SIL3 according to IEC 61508
· Flexible system lets you freely mix safety controller and safety I/O units with standard NX I/O
· Integration in One software, Sysmac Studio
· Certified programs can be reused, which reduces the amount of verification work
Automation Software
Sysmac Studio
1S AC Servo System
Safety control on EtherCAT
Machine Automation Controller /
Industrial PC with Sysmac Machine Control
· Integrated motion control and I/O,
safety control
· PLd (EN ISO 13849-1), SIL2 (IEC
61508)
EtherCAT Coupler Unit
NX Safety CPU Unit:
up to 1,024 safety I/O signals
EtherCAT Coupler Unit
NX Safety I/O Units:
up to 128 units
27
Lineup
Safety Controller
Product name
Safety CPU Unit
Safety Input Unit
Safety Output Unit
Model
NX-SL3300/3500
NX-SIH400/SID800
NX-SOH200/SOD400
Features
· Integrated safety into machine automation through the use of Safety over EtherCAT -FSoE- protocol*.
Freely mixing with standard NX I/O
· Sysmac Studio version 1.07 or higher for hardware configuration and programming
· Flexible Safety system building
· Optimal I/O building
Appearance
Network
FSoE – Safety over EtherCAT
Applicable standards
EN ISO 13849-1 (PLe/Safety Category 4),
IEC 61508 (SIL3), EN 62061 (SIL3),
EN 61131-2
Programming
· IEC 61131-3 standard
· PLCopen Function Blocks for Safety
Program capacity
512 KB, 2048 KB
—
—
32/128
—
—
Maximum number of safety
I/O points
256, 1024
—
—
Number of safety input/output points
—
4, 8
2, 4
Number of safety master
connections
Detailed specification
Refer to your OMRON website.
28
Sysmac Family
Sysmac Family
¢ Vision
Wide camera range
FH
Vision System
· Up to 12 Mpixel
· High speed CMOS camera
· Use different fields of vision and at
any angle
Flexible solution for machine vision
The FH Vision System is optimized to detect the position
and orientation of any object at high speed and with
high accuracy. The built-in EtherCAT communications
enable reliable and easy networking with motion control,
increasing the overall machine performance. A flexible
machine vision tailored for quality inspection.
Advanced shape search technology
· Differences of the work piece
· Dust and dirt conditions
· Detection of overlapping objects
· Changing ambient environment
Flexible machine vision
Multiple inspection
· Over 100 processing items including
1D code, 2D code and OCR
· Inspection of scratches and defects
· Powerful 4-core i7
parallel processor
· Up to 8 camera by one
controller
FQ-M
Focal shift
Contrast
Chips
Hidden
Overlapping
Thinning
and
thickening
0
1
2
3
0
1
2
3
Compact design
75 mm
Camera and image
processing in one
Vision Sensor
Designed for object tracking
The FQ-M Series is a vision sensor designed specifically for
pick and place applications. Up to 5,000 pieces per minute
with 360 degree rotation can be detected. The FQ-M series
include an incremental encoder input for easy tracking and
calibration.
110 mm
Standard C-mount lenses;
choose the field of view and
focus distance you need · Flexible cables
· Vision sensor with encoder
input for tracking function
Advanced shape search technology
Varying material ie. shiny
Overlapping products
Product detection:
10 pcs with rotation < 200 ms
29
Lineup
Product name
Smart Camera
Vision System
Series
FQ-M Series
FH Series
Hardware features
· Camera and image processing in one
· Easy to installation
Flexible configuration of cameras and controller to suit your
applications
Software feature
Communication wizard for easy setting
Flexible setting with flowchart
Processing items
Processing items for Pick & Place applications
Processing items covering general applications
752 (H)×480 (V)
640 (H)×480 (V)
Appearance
0.30 Mpix
Processing resolution
2 Mpix
—
2040 (H)×1088 (V)
4 Mpix
—
2040 (H)×2048 (V)
12 Mpix
—
4084 (H)×3072 (V)
Communications interfaces
EtherCAT, Ethernet, Parallel I/O, encoder input
Detailed
specification
Q183
Catalog
Q197
30
Sysmac Family
Sysmac Family
¢ Sensing
ZW-7000/5000
Confocal Fiber Displacement Sensor
Micron-level moving measurement
The ZW-7000/5000 Series measures different material types and shapes with micron-level accuracy while
moving the sensor head, increasing quality inspection accuracy and reducing inspection time.
Reliable measurements for any material
and surface types
The white light confocal principle allows a continuous measurement of
object in any mixed conditions such as mirror, coarse, transparent, curved,
or narrow areas without stopping the sensor head.
· Angle characteristic: ±25° for shiny surfaces
· Linearity for different materials: ±0.5 μm or less
· Minimum sampling period: 20 μs
· Minimum spot diameter: 10 μm or less
Notes. Specifications among models. Please ask Omron sales
representative for details.
E3NX/E3NC/E9NC Series
N-Smart Series
Various sensors connected over EtherCAT
The N-Smart lineup of next-generation fiber sensors, laser sensors and contact sensors will quickly solve
your problems and therefore maximize uptime and minimize downtime with optimum cost performance.
E3NX-FA
Fiber Amplifier
Units
E3NX-CA
Color Fiber Amplifier Units
E3NC-S
Ultra-compact CMOS
Laser Sensors
N-Smart Amplifier Units
Easy application with
consistent operating procedures
Presence
E3NW
Sensor
Communications
Units
Detection
E3NC-L
Compact Laser
Sensors
Measurement
Applications with many sensors
More convenience and even lower
costs with a network
E9NC-T
Smart Contact
Sensors
Features
• Ultra-easy Advanced Smart Tuning with
the push of a button
• More stable detection of high-speed
workpieces
• Predictive maintenance to reduce
downtime
• Highly visible white LED display
• E3NX-FA has 1.5x the sensing distance
of conventional amplifiers✽
✽ Compared with E3X-HD
31
Lineup
Product name
Confocal Fiber Displacement Sensor
Fiber Sensor/Laser Sensor/Proximity Sensor/
Contact Sensor
Series
ZW-7000 Series
ZW-5000 Series
N-Smart Series
Sampling rate as fast as 20 μs for moving measurements
Connect fiber, laser and contact
Small spot diameter of 10 μm or
sensors to EtherCAT at low
less - for minute measurements
initial cost
Feature
E3X/E3C/E2C
Easily connect fiber, laser photoelectric and proximity sensors
to EtherCAT
Appearance
Measurement method
White light confocal principle
—
—
Measuring range
Min : 10±0.5 mm,
Max : 30±2 mm
—
—
Static resolution
0.004 to 0.016 μm
—
—
Linearity
±0.45 to ±2.0 μm
—
—
Spot diameter
50 to 100 μm dia.
9 to 18 μm dia.
—
—
Measurement cycle
20 to 400 μs
80 to 1600 μs
—
—
Network specification
—
—
EtherCAT communication unit
EtherCAT communication unit
Sensor Communications
Units
—
—
E3NW-ECT/DS
E3X-ECT
Fiber Sensor
E3X-HD0
E3X-MDA0
Laser Sensor
E3C-LDA0
Proximity Sensor
E2C-EDA0
30
Connectable sensor amplifier units
—
—
Fiber Sensor
E3NX-FA0
E3NX-CA0
Laser Sensor
E3NC-LA0
E3NC-SA0
Contact Sensor
E9NC-TA0
Maximum number of connectable sensors
—
—
30
Detailed
specification
Catalog
Q250
Web
Refer to your OMRON website.
E3NW: E418
E3NX-FA: E418
E3NX-CA: Y216
E9NC-T: E434
—
32
Sysmac Family
Sysmac Family
¢ Robot
Hornet/Quattro, Cobra/eCobra, Viper
Parallel Robot, SCARA Robot, Articulated Robot
Robots for flexible production lines
Parallel, SCARA, and articulated robots are designed to be programmed using familiar programming
languages (IEC 61131-3) through the NJ/NX/NY Controller that is connected to the robots via EtherNet/IP.
Parallel robots
The Hornet and Quattro are parallel robots ideal for use in the
food and beverage, pharmaceutical, and healthcare industries.
The Quattro that is a four-axis parallel robot with a high payload
capacity achieves high speed and high precision.
· Fast and high-precision conveyance and assembly
· Supports fast Pick & Place on a fast conveyor
· Maximum working range: 1130, 1300, and 1600 mm models
Hornet 565
Quattro 650/800
SCARA robots
High-performance four-axis SCARA robots are ideal for
mechanical assembly, material handling, packaging,
machine tending, and screw driving.
Table/floor or Inverted mounting models are available.
· High repeatability suitable for material handling and
precision assembly
· Reach: 350, 600, and 800 mm models
Cobra 350
eCobra 600/800
eCobra 800 Inverted
Articulated robots
Six-axis articulated robots are ideal for mechanical assembly,
material handling, packaging, and palletizing.
· Diagnostics display enables faster trouble shooting
· High accuracy, superior slow-speed following, and easy
calibration
· Reach: 653 and 855 mm models
Viper 650/850
33
Lineup
Series
Hornet 565
Quattro 650/800
Cobra 350
Feature
Parallel robot ideal for use in the food
and beverage, pharmaceutical, and
healthcare industries
Four-axis parallel robot achieves high
speed and high precision
Small SCARA robot for precision machining, assembly, and material handling
Robot type
Parallel robot
Parallel robot
SCARA robot
Number of axes
3, 4
4
4
Mounting
Inverted
Inverted
Table/Floor
Payload capacity
3 kg (8 kg: without rotation axis)
· Quattro 650 6 kg (No rotation: 15 kg)
· Quattro 800 4 kg (No rotation: 10 kg)
5 kg
Working volume (radius)
565 mm
650 to 800 mm
Appearance
─
Reach
Position repeatability
Protection/
Cleanroom
classes
Detailed
specification
─
─
350 mm
±0.10 mm
±0.10 mm
±0.015 mm
Specifications
IP67: arms and platform
IP65: underside of robot
IP20: topside of robot
· H type
IP67: arms and platform
IP65: underside of robot
IP20: topside of robot
· HS type
IP67: arms and platform
IP66: robot base
IP20
Option
IP65: topside of robot
(with optional cover)
H type IP65: topside of robot
(with optional cover)
Class10 Cleanroom model
Catalog
I822
Series
eCobra 600/800
eCobra 800 Inverted
Viper 650/850
Feature
Mid-size/large SCARA robot for precision machining, assembly, and material
handling
Overhead-mount large SCARA robot
for precision machining, assembly, and
material handling
Articulated robot for machining, assembly, and material handling
Robot type
SCARA robot
SCARA robot
Articulated robot
Number of axes
4
4
6
Mounting
Table/Floor
Inverted
Table/Floor/Inverted
Payload capacity
5.5 kg
5.5 kg
Appearance
─
Working volume (radius)
5 kg
─
─
Reach
600 to 800 mm
800 mm
635 to 855 mm
Position repeatability
±0.017 mm
±0.017 mm
±0.02 to 0.03 mm
Specifications
IP20
IP20
IP40
Option
· eCobra 600
Class10 Cleanroom model
· eCobra 800
IP65, Class10 Cleanroom model
IP65, Class10 Cleanroom model
IP54: robot main body
IP65: robot joints (J4, J5, J6)
Class10 Cleanroom model
Catalog
I822
Protection/
Cleanroom
classes
Detailed
specification
Sysmac: A fully integrated platform
Service and support
Mumbai
OMRON technical offices across the World
PRESENCE
Automation Center
Technical office
Premium Partner
Kusatsu (JPN), Shanghai (CHN), Barcelona
(ESP), Jakarta (IDN), Mumbai (IND), Hoffman Estates IL
(USA), Bangkok(THA), Singapore(SGP), Seoul(KOR)
COMPETENCE
OMRON
34
Design
Proof of concept
Our wi de net work of machine
automation specialists will help
you to select the right automation
architecture and products to meet
your requirements. Our flat structure
based on expert-to-expert contact
ensures that you will have ONE
accountable and responsible expert to
deal with on your complete project.
As your project matures make use of
our Automation centers to test and
catch-up with technology trends in
motion, robotics, networking, safety,
quality control etc. and to interface,
test and validate your complete system
with our new machine network
(EtherCAT) and factory network
(EtherNet/IP).
We will assign a dedicated
application engineer to assist with
initial programming and proof
testing of the critical aspects of
your automation system. Our
application engineers have indepth expertise in and knowledge
of networks, PLCs, motion, safety
and HMIs when applied to machine
automation.
35
Beijing
Dailian
,
X i an
Service &
Support
Networks
Seoul
Kyoto
SHANGHAI
Guangzhou
Hong Kong
Taipei
Kusatsu
Hanoi
Sendai
Manila
Seoul
Cheoan
Pusan
Bangkok
Takeo
Ayabe
Izumo
Tokyo
Nagoya
Okayama
Kyoto
Fukuoka
Osaka
Kuala Lumpur
Singapore
Jakarta Selatan
CONFIDENCE
ASSURANCE
Development
Commissioning
Serial production
During your prototyping phase
you will need flexibility in
technical support, product supply
and exchange. We will assign an
inside sales contact to help you
source the correct products fast
during your prototyping phase.
With our world-wide network for
service and support the export of
your product is made simple, we
will support you on-site with your
customer, anywhere in the world. We
can arrange a liaison sales engineer to
facilitate training, spare parts supply or
even machine commissioning. All this
in a localised language with localised
documentation - giving you complete
peace of mind.
As your production increases we will
engage in supplying you within 24hrs
and repairing within 3 days. All our
products are global products meeting
global standards - CE, cULus, NK, LR -
· Sysmac is a trademark or registered trademark of OMRON Corporation in Japan and other countries for OMRON factory automation products.
· Celeron, Intel is trademark of Intel Corporation in the U.S. and/or other countries.
· Microsoft, Windows, SQL Server and Visual Basic are either registered trademarks or trademarks of Microsoft Corporation in the United States and/or other countries.
· Oracle and Oracle Database are trademarks or registered trademarks of Oracle Corporation and/or its affiliates in the United States and other countries.
· IBM and DB2 are trademarks or registered trademarks of International Business Machines Corp., registered in the United States and other countries.
· EtherCAT ® is registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany.
· Safety over EtherCAT ® is registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany.
· EtherNet/IPTM, CompoNetTM and DeviceNetTM are the trademarks of ODVA.
· Git and the Git logo are either registered trademarks or trademarks of Software Freedom Conservancy, Inc., corporate home of the Git Project, in the United States
and/or other countries.
· Other company names and product names in this document are the trademarks or registered trademarks of their respective companies.
· The product photographs and figures that are used in this catalog may vary somewhat from the actual products.
· Microsoft product screen shot(s) reprinted with permission from Microsoft Corporation.
OMRON Corporation
Industrial Automation Company
Tokyo, JAPAN
Authorized Distributor:
Contact: www.ia.omron.com
Regional Headquarters
OMRON EUROPE B.V.
Wegalaan 67-69, 2132 JD Hoofddorp
The Netherlands
Tel: (31)2356-81-300/Fax: (31)2356-81-388
OMRON ELECTRONICS LLC
2895 Greenspoint Parkway, Suite 200
Hoffman Estates, IL 60169 U.S.A
Tel: (1) 847-843-7900/Fax: (1) 847-843-7787
OMRON ASIA PACIFIC PTE. LTD.
No. 438A Alexandra Road # 05-05/08 (Lobby 2),
Alexandra Technopark,
Singapore 119967
Tel: (65) 6835-3011/Fax: (65) 6835-2711
OMRON (CHINA) CO., LTD.
Room 2211, Bank of China Tower,
200 Yin Cheng Zhong Road,
PuDong New Area, Shanghai, 200120, China
Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200
© OMRON Corporation 2011-2017 All Rights Reserved.
In the interest of product improvement,
specifications are subject to change without notice.
Printed in Japan
CSM_2_1_1017
Cat. No. P079-E1-14
1017(0711)
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