KidKraft Cozy Escape Playhouse Assembly Instruction

COZY ESCAPE PLAYHOUSE - F29045

INSTALLATION AND OPERATING INSTRUCTIONS

WARNING

To reduce the risk of serious injury or death, you must read and follow these instructions. Keep and refer to these instructions often and give them to any future owner of this play set. Manufacturer contact information provided below.

OBSTACLE FREE SAFETY ZONE - 23’ 7.5” x 20’1.7” (720 x 677 cm) area requires Protective Surfacing. See page 3.

MAXIMUM VERTICAL FALL HEIGHT - 56-5/16” (1.43m)

CAPACITY - 11 Users Maximum, Ages 3 to 10; Weight Limit 110 lbs.

(49.9 kg) per child.

RESIDENTIAL HOME USE ONLY. Not intended for public areas such as multi-unit residences, schools, churches, nurseries, day cares or parks.

Warning. Only for domestic use.

720cm

23’ 7.5”

320cm

10’ 6”

277cm

7’ 25”

677cm

20’ 1.7”

2 - 4 Hrs

FOR FORT

TWO PERSON

ASSEMBLY

TWO PERSON

ASSEMBLY

For Outdoor Family

Domestic Use Only

KidKraft, Inc.

4630 Olin Road

Dallas, Texas 75244 USA [email protected]

[email protected]

1.800.933.0771

972.385.0100

For online parts replacement visit https://parts.kidkraft.com/

KidKraft Netherlands BV

Olympisch Stadion 29

1076DE Amsterdam

The Netherlands [email protected]

+31 20 305 8620 M-F from 09:00 to 17:30

(GMT+1)

For online parts replacement visit https://parts.kidkraft.eu/

Table of Contents

Warnings and Safe Play Instructions . . . . . . . . . . pg . 2

Protective Surfacing Guidelines . . . . . . . . . . . . . . . pg . 3

Instructions for Proper Maintenance . . . . . . . . . pg . 4

About Our Wood – Limited Warranty . . . . . . . . . pg . 5

Keys to Assembly Success . . . . . . . . . . . . . . . . . . . . pg . 6

Part ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg . 8-19

Step-By-Step Instructions . . . . . . . . . . . . . . . . . . .pg . 20

Installation of I .D ./Warning Plaque . . . . . .Final Step

9409045 Rev 05/08/2019

Warnings and Safe Play Instructions

CONTINUOUS ADULT SUPERVISION REQUIRED. Most serious injuries and deaths on playground equipment have occurred while children were unsupervised! Our products are designed to meet mandatory and voluntary safety standards. Complying with all warnings and recommendations in these instructions will reduce the risk of serious or fatal injury to children using this play system. Go over the warnings and safe play instructions regularly with your children and make certain that they understand and follow them. Remember on-site adult supervision is required for children of all ages.

SERIOUS HEAD INJURY HAZARD

Installation over concrete, asphalt, dirt, grass, carpet and other hard surface creates a risk of serious injury or death from falls to the ground. Install and maintain shock absorbing material under and around play-set as recommended on page 3 of these instructions.

WARNING

•

STRANGULATION HAZARD

N E V E R a ll o w c h li d r e n t o p l a y w ti h r o p e s , c l o t h e this play-set or to attach these items to play-set.

s il n e s , pet leashes, cables, chains or cord-like items when using

COLLISION HAZARD

Place play-set on level ground at least 2m from any obstruction such as a garage or house, fences, poles, trees, sidewalks, walls, landscape timbers, rocks, pavement, planters, garden borders, overhanging branches, laundry lines, and electrical wires. (See

OBSTACLE FREE SAFETY ZONE on cover)

• ponchos, hoods, scarves, capes, necklaces, items with draw-strings, cords or ties when using this play-set.

N E V E R a ll o w c h li d r e n t o when using this play-set.

w e a r b i k e o r s p o r t h e l m e t s

Failure to prohibit these items, even helmets with chin straps, increases the risk of serious injury and death to children from entanglement and strangulation.

CHOKING HAZARD/SHARP EDGES & POINTS

Adult assembly required. This product contains small parts and parts with sharp edges and points. Keep parts away from children until fully assembled.

TIP OVER HAZARD

Choose a level location for the equipment. This can reduce the likelihood of the play set tipping over and loose-fill surfacing materials washing away during heavy rains.

WARNING LABEL

Owners shall be responsible for maintaining the legibility of the warning labels.

DO NOT allow children to play on the play-set until the assembly is complete and the unit is properly anchored.

Never add extra length to chain or rope. The chains or ropes provided are the maximum length designed for the swinging element(s).

WARNING – Safe Play Instructions

O b s e r v e c a p front cover.

a c ti y il m ti a it o n s o f y o u r p l a y s e .t

S e e

D r e s s c h footwear.

li d r e n w ti h w e ll fi t it n g a n d f u ll f o o t e n c l o s i n g

T e a c h c h of the swing seat to prevent erratic swing motion or falling off.

li d r e n t o s i t w ti h t h e ri f u l l w e i g h t i n t h e c e n t e r

C h e c k f o r s p il n t e r e d , b r o k e n o r c r a c k e d sand smooth as required prior to playing.

o o d ; m i s s i n g , loose, or sharp edged hardware. Replace, tighten and or

V e r fi y t h a t s u s p e n d e d c il m b i n g r o p e s , r o p e l a d d e r or cable are secured at both ends and cannot be looped back on itself as to create an entanglement hazard.

s , c h a i n

O n s u n n y a n d o r h o t d a y s , c h e c k t h e s il d e a n d o t h e r plastic rides to assure that they are not very hot as to cause burns. Cool hot slide and rides with water and wipe dry prior to using.

Orientate slide such that it gets the least amount of exposure to the sun.

D o n o t a ll o w c h li d r e n t o w e a r o like sandals, flip–flops or clogs.

p e n t o e o r h e e l f o o t w e a r

D o n o t a ll o w c h li d r e n t o or close to moving rides.

w a l k , i n f r o n t , b e t w e e n , b e h i n d

D o n o t l e t c h li d r e n t w i s t s w i n g c h a i n s o r r o p e s o r l o them over the top support bar. This may reduce the o p strength of the chain or rope and cause premature failure.

D o n o t l e t c h li d r e n g e t o f f ir d e s w h li e t h e y a r e i n m o it o n .

D o n o t p e r m ti c il m b i n g o n e q u i p m e n t w h e n ti i s w e .t

D o n o t p e r m ti r o u g h l a y r u s e o f e q u i p m e n t i n a manner for which it was not intended. Standing on or jumping from the roof, elevated platforms, swings, climbers, ladders or slide can be dangerous.

D o n o t a ll o w c h li d r e n t o s w i n g e m p t y ir d e s o r s e a t s .

D o n o t a ll o w run up slide.

c h li d r e n t o g o d o w n s il d e h e a d fi r s t o r

2

Protective Surfacing - Reducing Risk of Serious Head Injury From Falls.

One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment. The protective surfacing should be applied to a depth that is suitable for the equipment height in accordance with ASTM F1292. There are different types of surfacing to choose from; whichever product you select, follow these guidelines:

Loose-Fill Materials

• Maintain a minimum depth of 9 inches of loose-fill materials such as wood mulch/chips, engineered wood fiber (EWF), or shredded/recycled rubber mulch for equipment up to 8 feet high; and 9 inches of sand or pea gravel for equipment up to 5 feet high. NOTE: An initial fill level of 12 inches will compress to about a 9-inch depth of surfacing over time. The surfacing will also compact, displace, and settle, and should be periodically raked and refilled to maintain at least a 9-inch depth.

• Use a minimum of 6 inches of protective surfacing for play equipment less than 4 feet in height. If maintained properly, this should be adequate. (At depths less than 6 inches, the protective material is too easily displaced or compacted.)

NOTE: Do not install home playground equipment over concrete, asphalt, or any other hard surface. A fall onto a hard surface can result in serious injury to the equipment user. Grass and dirt are not considered protective surfacing because wear and environmental factors can reduce their shock absorbing effectiveness. Carpeting and thin mats are not adequate protective surfacing. Ground level equipment -- such as a sandbox, activity wall, playhouse or other equipment that has no elevated play surface -- does not need any protective surfacing.

• Use containment, such as digging out around the perimeter and/or lining the perimeter with landscape edging. Don’t forget to account for water drainage.

• Periodically rake, check and maintain the depth of the loose-fill surfacing material. Marking the correct depth on the play equipment support posts will help you to see when the material has settled and needs to be raked and or replenished. Be sure to rake and evenly redistribute the surfacing in heavily used areas.

• Do not install loose fill surfacing over hard surfaces such as concrete or asphalt.

Poured-In-Place Surfaces or Pre-Manufactured Rubber Tiles

You may be interested in using surfacing other than loose-fill materials - like rubber tiles or poured-in-place surfaces.

• Installations of these surfaces generally require a professional and are not “do-it yourself” projects.

• Review surface specifications before purchasing this type of surfacing. Ask the installer/manufacturer for a report showing that the product has been tested to the following safety standard: ASTM F1292 Standard Specification for Impact Attenuation of

Surfacing Materials within the Use Zone of Playground Equipment. This report should show the specific height for which the surface is intended to protect against serious head injury. This height should be equal to or greater than the fall height - vertical distance between a designated play surface (elevated surface for standing, sitting, or climbing) and the protective surfacing below - of your play equipment.

• Check the protective surfacing frequently for wear.

Placement

Proper placement and maintenance of protective surfacing is essential. Refer to diagram on front cover. Be sure to;

• Extend surfacing at least 2m from the equipment in all directions.

• For to-fro swings, extend protective surfacing in front of and behind the swing to a distance equal to twice the height of the top bar from which the swing is suspended.

• For tire swings, extend surfacing in a circle whose radius is equal to the height of the suspending chain or rope, plus 6 feet in all directions.

2H 2H

H

6 ft.

6 ft.

Denotes Use Zone with Protective Surfacing

6 ft.

6 ft.

6 ft.

Denotes Use Zone with Protective Surfacing

L

6 ft.

6 ft.

Use Zone for Single-Axis Swings Use Zone for Multi-Axis Swings

From the CPSC Outdoor Home Playground Safety Handbook. At http://www.playgroundregs.com/resources/CPSC%20324.pdf

3

Instructions for Proper Maintenance

Your KidKraft Play System is designed and constructed of quality materials with your child’s safety in mind. As with all outdoor products used by children, it will weather and wear. To maximize the enjoyment, safety and life of your Play Set, it is important that you, the owner, properly maintain it.

Check the following at the beginning of the play season:

HARDWARE:

Check metal parts for rust. If found, sand and repaint using a non-lead paint complying with 16 CFR 1303.

Inspect and tighten all hardware. On wood assemblies DO NOT OVER-

TIGHTEN as to cause crushing and splintering of wood.

Check for sharp edges or protruding screw threads, add washers if required.

If Bolt protrudes beyond T-Nut

Use an extra

Flat Washer

SHOCK ABSORBING SURFACING:

Check for foreign objects. Rake and check depth of loose fill protective surfacing materials to prevent compaction and maintain appropriate depth. Replace as necessary.

(See Protective Surfacing, page 3)

GROUND STAKES (ANCHORS):

Check for looseness, damage or deterioration. Should firmly anchor unit to ground during use. Re-secure and or replace, if necessary.

SWING HANGERS:

Check that bolts are secure and tight. Quick clips should be completely closed and threaded clips screwed tight.

If squeaking occurs lubricate bushings with oil or WD-40®.

SWINGS, ROPES AND RIDES:

Reinstall if removed during cold season. Check all moving parts including swing seats, ropes, chains and attachments for wear, rust and other deterioration.

Replace as needed.

Check that ropes are tight, secure at both ends and cannot loop back as to create an entrapment.

WOOD PARTS:

Check all wood members for deterioration, structural damage and splintering. Sand down splinters and replace deteriorated wood members. As with all wood, some checking and small cracks in grain is normal.

Unprotected, they will appear weathered over time.

Periodic application of an exterior water repellent or stain

(water-based) will help improve appearance and life.

Check twice a month during play season:

HARDWARE:

Inspect for tightness. Must be firmly against, but not crushing the wood. DO NOT OVER-TIGHTEN.

This will cause splintering of wood.

Check for sharp edges or protruding screw threads.

Add washers if required.

Check once a month during play season:

SWING HANGERS:

Check that they are secure and orientated correctly. Hook should rotate freely and perpendicular to support beam.

If squeaking occurs lubricate bushings with oil or WD-40®.


Rake and check depth of loose fill protective surfacing materials to prevent compaction and maintain appropriate depth. Replace as necessary.


SWINGS AND RIDES:

Check swing seats, all ropes, chains and attachments for fraying, wear, excessive corrosion or damage.

Replace if structurally damaged or deteriorated.

Check at the end of the play season:

SWINGS AND RIDES:

To prolong their life, remove swings and store inside when outside temperature is below 32°F/0°C. Below freezing, plastic parts may become more brittle.


Rake and check depth of loose fill protective surfacing materials to prevent compaction and maintain appropriate depth. Replace as necessary.


If you dispose of your play set: Please disassemble and dispose of your unit so that it does not create any unreasonable hazards at the time it is discarded. Be sure to follow your local waste ordinances.

4

About Our Wood

KidKraft Premium Play Systems uses only premium playset lumber, ensuring the safest product for your children’s use. Although we take great care in selecting the best quality lumber available, wood is still a product of nature and susceptible to weathering which can change the appearance of your set.

What causes weathering? Does it affect the strength of my Play System?

One of the main reasons for weathering is the effects of water (moisture); the moisture content of the wood at the surface is different than the interior of the wood. As the climate changes, moisture moves in or out of the wood, causing tension which can result in checking and or warping. You can expect the following due to weathering. These changes will not affect the strength of the product:

1. Checking is surface cracks in the wood along the grain. A post (4” x 4”) will experience more checking than a board (1” x 4”) because the surface and interior moisture content will vary more widely than in thinner wood.

2. Warping results from any distortion (twisting, cupping) from the original plane of the board and often happens from rapid wetting and drying of the wood.

3. Fading happens as a natural change in the wood color as it is exposed to sun-light and will turn a grey over time.

How can I reduce the amount of weathering to my Play System?

At the factory we have coated the wood with a water repellent or stain. This coating decreases the amount of water absorption during rain or snow thus decreasing the tension in the wood. Sunlight will break down the coating, so we recommend applying a water repellent or stain on a yearly basis (see your local stain and paint supplier for a recommended product).

Most weathering is just the normal result of nature and will not affect safe play and enjoyment for your child. However if you are concerned that a part has experienced a severe weathering problem please call our consumer relations department for further assistance.

Complete and mail registration card to receive important product notifications and assure prompt warranty service.

5 Year Limited Warranty

KidKraft warrants that this product is free from defect in materials and workmanship for a period of one year from the original date of purchase. In addition, lumber is warranted for 5 years against structural failure due to rot and insect damage. All other parts, such as hardware, swings, rides, accessories, and slides carry a one-year warranty only.

This warranty applies to the original owner and registrant and is non-transferable.

Regular maintenance is required to assure the integrity of your Play System. This warranty does not cover any inspection cost.

This Limited Warranty does not cover:

• Labor for replacement of any defective item(s);

• Incidental or consequential damages;

• Cosmetic defects which do not affect performance or integrity;

• Vandalism; improper use or installation; acts of nature;

• Minor twisting, warping, checking, or any other natural occurring properties of wood that do not affect performance or integrity.

KidKraft products have been designed for safety and quality. Any modifications made to the original product could damage the structural integrity of the unit leading to failure and possible injury.

Kidkraft cannot assume any responsibility for modified products. Furthermore, modification voids any and all warranties.

This product is warranted for

RESIDENTIAL USE ONLY

. Under no circumstance should a

KidKraft Play System be used in public settings such as schools, churches, playgrounds, parks, day cares and the like. Such use may lead to product failure and potential injury. Any and all public use will void this warranty.

KidKraft disclaims all other representations and warranties of any kind, express or implied.

This Warranty gives you specific legal rights. You may have other rights as well which vary from state to state or province to province. This warranty excludes all consequential damages, however, some states do not allow the limitation or exclusion of consequential damages, and therefore this limitation may not apply to you.

5

Tools Required

• Tape Measure

• Carpenters Level

• Carpenters Square

• Claw Hammer

• Standard or Cordless Drill

Keys to Assembly Success

• #1, #2 & #3 Phillips or Robertson Bits or Screwdriver

• Ratchet with extension

(1/2” & 9/16” sockets)

• Open End Wrench

(7/16”, 1/2” & 9/16”)

• Adjustable Wrench

• 1/8” & 3/16” Drill Bits

• Pencil

• 3/16” Hex Key

• 8’ Step Ladder

• Safety Glasses

• Adult Helpers

Part Identification Key

On each page, you will find the parts and quantities required to complete the assembly step illustrated on that page. Here is a sample.

2X 012 Post 2 x 4 x 83”

Quantity Key Number Part Description,

Part Size

Symbols

Throughout these instructions symbols are provided as important reminders for proper and safe assembly.

This identifies information that requires special attention. Improper assembly could lead to an unsafe or dangerous condition.

Check that set or assembly is properly level before proceeding.

Use

Level

Use

Help

Measure

Distance

Use

Help

Where this is shown, 2 or 3 people are required to safely complete the step. To avoid injury or damage to the assembly make sure to get help!

Check that assembly is square before tightening bolts.

Square

Assembly

Use a measuring tape to assure proper location.

Pre-drill 1/8” & 3/16” Bit

Pre-drill a pilot hole before fastening screw or lag to prevent splitting of wood.

Tighten

Bolts

This indicates time to tighten bolts, but not too tight! Do not crush the wood.

This may create splinters and cause structural damage.

No Yes

CAUTION – Protrusion Hazard

Once the assembly is tightened, watch for exposed threads. If a thread protrudes from the T-Nut, remove the bolt and add washers to eliminate this condition.

Extra washers have been provided for this purpose.

Proper Hardware Assembly

Lag screws require drilling pilot holes to avoid splitting wood. Only a flat washer is required. For ease of installation liquid soap can be used on all lag-type screws.

For bolts, tap T-Nut into hole with hammer. Insert the hex bolt through lock washer first then flat washer then hole. Because the assemblies need to be squared do not completely tighten until instructed. Pay close attention to diameter of the bolts.

5/16” is slightly larger than 1/4”.

Note: Wafer head bolts with blue lock tight or a bolt with a Ny-Lok nut do

NOT require a lock washer.

Lag Screw

Hex Bolt

Lock

Washer

Flat

Washer

Lag Assembly

Flat Washer

Bolt Assembly

If Bolt protrudes beyond T-Nut

Use an extra

Flat W asher

Before mounting Lag Screw, use factory drilled holes as guides to drill 1/8” pilot holes

T-Nut

(Hammer into place)

Do not crush wood!

6

Your Key To Quick Assembly

Step Step Step

SAVE TIME - TIP #1:

Wood parts are found in Box 2, 3, 4 & 5. Open each box with wood parts and look for the Key Number stamped on the end of the wood part (see chart below).

Sort each wood part into the different assembly steps.

2X 012 Post 2 x 4 x 83”

Part Quantity Key Number Part Description Part Size

SAVE TIME - TIP #2:

In addition to the key number stamp, you can also identify the wood parts by using the Parts Identification pages in the manual.

HARDWARE:

The majority of each hardware part comes packed in a separate bag so you do not need to sort the hardware. Each assembly step indicates which hardware (bolt, screw, washer etc.) you will require to complete the step.

7

Part Identification (Reduced Part Size)

4pc. - 9460 - 31.8 x 63.5 x 1355.8 - Floor Joist - Box 1 - 3569460

4pc. - 9461 - 31.8 x 63.5 x 796.9 - Floor Joist Short - Box 1 - 3569461

1-1/4 x 2-1/2 x 31-3/8"

2pc. - 9462 - 38.1 x 38.1 x 1355.8 - Side Joist - Box 1 - 3569462

11pc. - 9463 - 15.9 x 133.4 x 863.8 - Floor Board - Box 2 - 3589463

5/8 x 5-1/4 x 34"

1pc. - 9518 - 15.9 x 88.9 x 863.8 - Floor Board B - Box 2 - 3589518

5/8 x 3-1/2 x 34"

1pc. - 9464 - 31.8 x 76.2 x 1362.2 - Floor Support A - Box 1 - 3569464

1pc. - 9465 - 38.1 x 38.1 x 1292.4 - Side Joist 1 - Box 1 - 3569465

1pc. - 9466 - 38.1 x 38.1 x 1419.3 - Side Joist 2 - Box 1 - 3569466

11pc. - 9467 - 15.9 x 114.3 x 498.2 - Floor Board Short - Box 2 - 3589467

5/8 x 4-1/2 x 19-39/64"

2pc. - 9468 - 15.9 x 82.6 x 498.2 - Floor Board Short 1 - Box 1 - 3589468

5/8 x 3-1/4 x 19-39/64"

1pc. - 9469 - 31.8 x 76.2 x 1425.7 - Floor Support - Box 1 - 3569469

2pc. - 9470 - 25.4 x 50.8 x 317.6 - Counter Brace - Box 1 - 3589470

1 x 2 x 12-1/2"

4pc. - 9471 - 25.4 x 50.8 x 209.5 - Counter Joist - Box 1 - 3589471

1 x 2 x 8-1/4"

1pc. - 9472 - 15.9 x 69.9 x 817.6 - Counter Front - Box 1 - 3589472

5/8 x 2-3/4 x 32-3/16"

1pc. - 9473 - 15.9 x 82.6 x 817.6 - Counter Back - Box 1 - 3589467

5/8 x 3-1/4 x 32-3/16"

1pc. - 9474 - 15.9 x 31.8 x 817.6 - Counter Top - Box 1 - 3589474

5/8 x 1-1/4 x 32-3/16"

2pc. - 9475 - 15.9 x 85.7 x 212.7 - Counter Mid Top - Box 2 - 3589475

5/8 x 3-3/8 x 8-3/8"

2pc. - 9476 - 15.9 x 50.8 x 175.7 - Counter Side - Box 2 - 3589467

5/8 x 2 x 6-59/64"

1pc. - 9477 - 31.8 x 63.5 x 609.1 - Supporting Diagonal - Box 1 - 3569477

1-1/4 x 2-1/2 x 23-63/64"

1-1/4 x 2-1/2 x 53-3/8"

1-1/2 x 1-1/2 x 53-3/8"

1-1/4 x 3 x 53-5/8"

1-1/2 x 1-1/2 x 50-7/8"

1-1/2 x 1-1/2 x 55-7/8"

1-1/4 x 3 x 56-1/8"

8


1pc. - 9478 - 34.9 x 69.9 x 1309.1 - Left Rail - Box 2 - 3589478

1-3/8 x 2-3/4 x 51-17/32"

1pc. - 9479 - 34.9 x 69.9 x 1309.1 - Right Rail - Box 2 - 3589479

1-3/8 x 2-3/4 x 51-17/32"

4pc. - 9480 - 25.4 x 82.6 x 492 - Ladder Gap - Box 2 - 3589480

1 x 3-1/4 x 19-3/8"

1pc. - 9481 - 15.9 x 82.6 x 532 - RW-AL Suport - Box 1 - 3589481

5/8 x 3-1/4 x 20-15/16"

1pc. - 9482 - 15.9 x 82.6 x 532 - RW-AL Suport A - Box 1 - 3589482

5/8 x 3-1/4 x 20-15/16"

1pc. - 9483 - 31.8 x 63.5 x 578.1 - Diagonal - Box 1 - 3569483

1-1/4 x 2-1/2 x 22-49/64"

2pc. - 9484 - 31.8 x 63.5 x 1288 - Rail - Box 2 - 3589484

1-1/4 x 2-1/2 x 50-45/64"

7pc. - 9485 - 15.9 x 114.3 x 500 - Board Rock - Box 2 - 3589485

5/8 x 4-1/2 x 19-11/16"

1pc. - 9522 - 15.9 x 114.3 x 500 - Board Rock - Box 2 - 3589522

5/8 x 4-1/2 x 19-11/16"

2pc. - 9486 - 25.4 x 38.1 x 211.1 - Chair Gusset - Box 2 - 3589486

1 x 1-1/2 x 8-5/16"

2pc. - 9487 - 25.4 x 38.1 x 146.1 - Chair Gusset A - Box 2 - 3589487

1 x 1-1/2 x 5-3/4"

1pc. - 9488 - 25.4 x 79.4 x 471.4 - Chair Top - Box 2 - 3589488

1 x 3-1/8 x 18-9/16"

1pc. - 9489 - 25.4 x 79.4 x 471.4 - Chair Top A - Box 2 - 3589489

1 x 3-1/8 x 18-9/16"

1pc. - 9490 - 31.8 x 63.5 x 598.5 - Ground Brace - Box 1 - 3569490

1-1/4 x 2-1/2 x 23-9/16"

1pc. - 9491 - 25.4 x 63.5 x 534.9 - Ground Brace A - Box 1 - 3569491

1 x 2-1/2 x 21-1/16"

1pc. - 9492 - 31.8 x 63.5 x 698.5 - Ground Brace B - Box 1 - 3569492

1-1/4 x 2-1/2 x 27-1/2"

1pc. - 9493 - 31.8 x 76.2 x 495.3 - Ground Brace C - Box 1 - 3569493

1-1/4 x 3 x 19-1/2"

2pc. - 9494 - 31.8 x 63.5 x 2286 - Crowsnest Upright - Box 2 - 3569494

1-1/4 x 2-1/2 x 90"

2pc. - 9495 - 25.4 x 50.8 x 304.8 - Crowsnest Gusset - Box 1 - 3569495

1 x 2 x 12"

9

Nominal Size

½

x 4

1 x 2

1 x 3

1 x 4

Actual Size

7

16

" x 3¼"

⅝" x 1⅜"

⅝" x 2⅜"

⅝" x 3⅜"

Nominal Size

2 x 2

2 x 6

Actual Size

1½" x 1½"

1½" x 5⅜"

Nominal Size Actual Size

2 x 2

2 x 3

2 x 4

1½" x 1½"

1⅜" x 2½"

1⅜" x 3⅜"

Nominal Size

5/4 x 4

5/4 x 5

5/4 x 6

2 x 3

Actual Size

1" x 3½"

1" x 4½"

1

" x 5½"

1⅜" x 2½"


1 x 5

1 x 6

5/4 x 2

5/4 x 3

5/4 x 4

⅝

⅝

1

" x 4½"

" x 5⅜"

" x 1⅜"

1" x 2½"

1" x 3½"

Nominal Size

1 x 4

1 x 5

1 x 6

Actual Size

⅝

⅝

⅝

" x 3⅜"

" x 4½"

" x 5⅜"

1pc. - 9497 - 31.8 x 63.5 x 534.9 - Crowsnest Short A - Box 1 - 3569497

1-1/4 x 2-1/2 x 21-1/16"

1pc. - 9498 - 31.8 x 63.5 x 566.7 - Crowsnest Short L - Box 1 - 3569498

1-1/4 x 2-1/2 x 22-5/16"

1pc. - 9499 - 31.8 x 63.5 x 1457.3 - Crowsnest Bottom - Box 2 - 3569499

1-1/4 x 2-1/2 x 57-3/8"

2pc. - 9499A - 31.8 x 63.5 x 1457.3 - Crowsnest Bottom - Box 2 - 3589499

1-1/4 x 2-1/2 x 57-3/8"

12pc. - 9500 - 19.1 x 63.5 x 558.8 - Cedar Wall - Box 2 - 3589500

3/4 x 2-1/2 x 22"

2pc. - 9501 - 31.8 x 50.8 x 1433.4 - Top Swing - Box 2 - 3569501

1-1/4 x 2 x 56-7/16"

2pc. - 9502 - 31.8 x 50.8 x 269.3 - Roof Support Upright - Box 1 - 3569502

1-1/4 x 2 x 10-39/64"

2pc. - 9503 - 31.8 x 50.8 x 865.2 - Roof Support - Box 2 - 3569503

1-1/4 x 2 x 34-1/16"

1pc. - 9504 - 31.8 x 50.8 x 1136.7 - Roof Sleeper Left - Box 2 - 3569504

1-1/4 x 2 x 44-3/4"

1pc. - 9519 - 31.8 x 50.8 x 1136.7 - Roof Sleeper Right - Box 2 - 3569519

1-1/4 x 2 x 44-3/4"

1pc. - 9506 - 31.8 x 50.8 x 1374.8 - Roof Bottom A - Box 1 - 3569506

1 x 2 x 54-1/8"

1pc. - 9507 - 31.8 x 50.8 x 670.4 - Roof Sleeper Short L - Box 1 - 3569507

1-1/4 x 2 x 26-25/64"

1pc. - 9508 - 31.8 x 50.8 x 670.4 - Roof Sleeper Short - Box 1 - 3569508

1-1/4 x 2 x 26-25/64"

1pc. - 9509 - 31.8 x 50.8 x 1374.8 - Roof Bottom B - Box 2 - 3569509

1-1/4 x 2 x 54-1/8"

5pc. - 9511 - 25.4 x 50.8 x 1362.1 - Roof Bottom - Box 1 - 3569511

1 x 2 x 53-5/8"

1pc. - 9512 - 15.9 x 50.8 x 1425.6 - Roof Cover - Box 2 - 3569512

5/8 x 2 x 56-1/8"

1pc. - 9520 - 15.9 x 133.4 x 1425.6 - Roof Cover - Box 1 - 3569520

5/8 x 5-1/4 x 56-1/8"

1pc. - 9513 - 25.4 x 63.5 x 254 - Door Stop - Box 1 - 3569513

1 x 2-1/2 x 10"

1pc. - 9514 - 31.8 x 88.9 x 617.1 - Mid Cross - Box 2 - 3569514

1-1/4 x 3-1/2 x 24-19/64"

2pc. - 9496 - 31.8 x 63.5 x 534.9 - Crowsnest Short - Box 2 - 3569496

1-1/4 x 2-1/2 x 21-1/16"


3pc. - 9515 - 25.4 x 63.5 x 866.8 - Table Top - Box 2 - 3589515

1 x 2-1/2 x 34-1/8"

2pc. - 9516 - 25.4 x 63.5 x 433.4 - Table Top Short - Box 1 - 3589516

1 x 2-1/2 x 17-1/16"

1pc. - 9521 - 34.9 x 76.2 x 358.1 - Gusset - Box 2 - 3569521

1-3/8 x 3 x 14-3/32"

1pc. 9262 - Door

31.8 x 400.1 x 491.8mm

1-1/4 x 15-3/4 x 19-23/64 "

1pc. 9261 - Window Panel

31.8 x 374.9 x 1362.1mm

1-1/4 x 14-49/64 x 53-5/8"

Box 1 - 37569261

Box 1 - 37589262

9263 & 9264 = 63.5 x 558.8 x 2286mm

2-1/2 x 22 x 90"

9265 & 9266 = 63.5 x 866.6 x 2286mm

2-1/2 x 34-1/4 x 90"

Nominal Size

½ x 4

1 x 2

1 x 3

1 x 4

Actual Size

7

16

" x 3¼"

⅝" x 1⅜"

⅝" x 2⅜"

⅝" x 3⅜"

Nominal Size

2 x 2

2 x 6

Actual Size

1½" x 1½"

1½" x 5⅜"


2 x 2

2 x 3

2 x 4

1½" x 1½"

1⅜" x 2½"

1⅜" x 3⅜"

Nominal Size

5/4 x 4

5/4 x 5

5/4 x 6

2 x 3

Actual Size

1" x 3½"

1" x 4½"

1 " x 5½"

1⅜" x 2½"


1 x 5

1 x 6

5/4 x 2

5/4 x 3

5/4 x 4

⅝

⅝

1

" x 4½"

" x 5⅜"

" x 1⅜"

1" x 2½"

1" x 3½"

Nominal Size

1 x 4

1 x 5

1 x 6

Actual Size

⅝

⅝

⅝

" x 3⅜"

" x 4½"

" x 5⅜"

11

Part Identification (Reduced Part Size)

1pc. - 9263 - 63.5 x 558.8 x 2286mm

2-1/2 x 22 x 90"

Folding Panel Assembly Right A -

37569263

1pc. - 9264 - 63.5 x 558.8 x 2286mm

2-1/2 x 22 x 90"

Folding Panel Assembly Left A -

37569264

1pc. - 9265 - 63.5 x 866.6 x 2286mm

2-1/2 x 34-1/4 x 90"

Folding Panel Assembly Left B -

37569265

12

1pc. - 9266 - 63.5 x 866.6 x 2286mm

2-1/2 x 34-1/4 x 90"

Folding Panel Assembly Right B -

37569266

Hardware Identification (Actual Size)

16pc. LW1 - 1/4" Lock Washer - (51303200)

6.4mm

7pc. FW0 - 3/16" Flat Washer - (51103100)

4.8mm

9pc. TN1 - 1/4" T - Nut

6.4mm

- (54503200)

19pc. FW1 - 1/4" Flat Washer - (51103200)

6.4mm

20pc. FW3 - #8 Flat Washer

54pc. PB1 - Pan Bolt 1/4 x 3/4"

- (53453203)

- (51003500)

6pc. TN2 - 5/16" T- Nut

7.9mm

(54503300)

11pc. PB6 - Pan Bolt

6pc. FW2 - 5/16" Flat Washer - (51103300)

7.9mm

1/4 x 1"

6.4 x 25.4mm

- (53413210)

65pc. LN1 1/4 Lock Nut

- (54303200)

7pc. BN1 - 1/4" Barrel Nut

6.4mm

- (54803200)

7pc. PB2 - Pan Bolt 1/4 x 1-1/4"

6.4 x 31.8mm

- (53433212)

22.2mm

19pc. S0 - Truss Screw #8 x 7/8"

- (52933505)

23pc. S37 - Pan Screw #7 x 5/8"

- (52433009)

15.9mm

8pc. FW6 - #12 Screw Bezel - (9299500)

28.6mm

22pc. S38 - Pan Screw #7 x 1-1/8"

- (52433014)

252pc. S20 - Wood Screw #8 x 1-3/8"

- (52043516)

34pc. S2 - Wood Screw #8 x 1-1/2" - (52043512)

38.1mm

83pc. S11 - Wood Screw #8 x 2" - (52043520)

50.8mm

20pc. S5 - Pan Screw #8 x 1/2"

- (52433502)

25.4mm

7pc. S10 - Pan Screw #8 x 1"

- (52433510)

19pc. S6 - Pan Screw

25.4mm

#12 x 1"

- (52433610)

67pc. S3 - Wood Screw

30pc. S4 - Wood Screw

#8 x 2-1/2"

#8 x 3" - (52043530)

76.2mm

- (52043522)

44pc. S7 - Pan Screw #12 x 2" - (52433620)

50.8mm

8pc. H3 - Hex Bolt 1/4 x 2-1/2" - (53703222)

6.4 x 63.5mm

6pc. WB10 - Wafer Bolt 5/16 x 2-5/8" - (53613329)

7.9 x 66.7mm

6.4 x 63.5mm

21pc. WL5 - Wafer Lag 1/4 x 2-1/2"

- (52613222)

1pc. H8 - Hex Bolt 1/4 x 4-1/4" - (53703241)

6.4 x 108mm

8pc. WL3 - Wafer Lag 1/4 x 1-3/8" - (52613216)

6.4 x 34.9mm

13

(Reduced Part Size)

1x

(9200015)

1x

1x - Cozy Escape Playhouse Rocks

(7 Pk) (3329045)

Stake (6 Pk)

(3200318)

1x

(9300183)

1x - Door Bumper

(9331632)

1x - Factory Mount

Door Hinge (2 Pk)

(3200147)

1x

Robertson Driver

(9200014)

1x - TNR 3 Tube Support

(9201601)

(9202111) (Peacock)

1x - Kidkraft

(9320374)

1x - TNR4 Post Mount Kit (3201655)

2x - TNR 4 Post

(9201657)

31x - Square

(54902200)

1x

3x - Flat Panel

Brkt

(9201633)

30x - 1/4 x

12.7mm Pan

Head Bolt

(53453202)

1x - TNR 4

Post Mount

Base

(9201656)

1x - 1/4 x

14.5mm

Pan Head

Bolt

(53452209)

1x - TNR3 Extend Flange Rt

- TNR 2 Slide Elbow

1x - Cozy Escape Bracket Set

(3209045)

2x

- Flower Box Set 1x - Special Weather

Caps (3322857)

(22 Pk of 9332857)

10x - TNR 4 Clamp Ring

10pcs number 3300130

1x - Utensils Shelf

1x - Pot Pan Spatula

(9320889)

1x - TNR 2 Slide

Exit Top

1x - Sink Set

(3330908)

1x - Cozy Escape Triangle Canopy Set

1x - Faucet (9320881)

1x - Sink Knob (9320482)

1x - Sink Knob (9320382)

1x - Sink (9330908)

1x - Stove

(3320738)

10x #6 x 10mm Blunt

(52402902)

8x - Mount Clips

(9320088)

1x - Deluxe Kitchen Set - (3320969)

1x - Magnetic Catch Kit (3201730)

1x (9207713)

Door Catch

1x Magnetic Catch

1x Catch Plate

2x (9207711)

Door Handle

1x - Cozy Escape Wave ASA Roof Panel Set (Dark Grey)

1x - TNR3 Short Exit

14

Cozy Escape Wave ASA Roof Panel Set

1x - 1124mmX1067mm PVC Roof Panel (9332853)




Step 1: Inventory Parts - Read This Before Starting Assembly

A.

This is the time for you to inventory all your hardware, wood and accessories, referencing the parts identification sheets. This will assist you with your assembly.

• The wood pieces will have the key number stamped on the ends of the boards.

Organize the wood pieces by step, as per the key numbering system below.

2X 012 Post 2 x 4 x 83”

Quantity Key Number Part Description,

Part Size

• Please refer to Page 6 for proper hardware assembly.

• Each step indicates which bolts and/or screws you will need for assembly, as well as any flat washers, lock washers, t-nuts or lock nuts.

B.

If there are any missing or damaged pieces or you need assistance with assembly please contact the consumer relations department directly. Call us before going back to the store.

1.800.933.0771 or 972.385.0100

[email protected]

[email protected]

For online parts replacement visit https://parts.kidkraft.com/

+31 20 305 8620 [email protected]

For online parts replacement visit https://parts.kidkraft.eu/

C.

Read the assembly manual completely, paying special attention to ANSI warnings; notes; and safety/maintenance information on pages 1 - 6.

D.

Before you discard your cartons fill out the form below.

located on the KidKraft ID Plaque (9320374).

• The carton I.D. stamp is located on the end of each carton. The tracking number is

• Please retain this information for future reference. You will need this information if you contact the Consumer Relations Department.

MODEL NUMBER: F29045

CARTON I.D. STAMP: __ __ __ __ __ 14459 ___ (Box 1) CARTON I.D. STAMP: __ __ __ __ __ 14459 ___ (Box 4)



TRACKING NUMBER (from ID Plaque):

15

Step 2: Frame Assembly

Part 1

A: With a helper, stand the (9263) Folding Panel Assembly Right A in the upright position and unfold, checking to make sure the panel assembly is square. Pre-drill using a 3/16” drill bit, then install 5 (WL5) 1/4 x 2- 1/2” Wafer

Lags to secure the panel. (fig 2.1)

B: Repeat step A to secure the (9265) Folding Panel Assembly Left B. (fig 2.1)

9265

Fig. 2.1

9263

WL5

WL5

1 x

1 x

9263

9265

Wood Parts

Folding Panel Assembly Right A 2-1/2 x 22 x 90”

Folding Panel Assembly Left B 2-1/2 x 34-1/4 x 90”

16

Hardware

10 x WL5 1/4 x 2-1/2” Wafer Lag

Step 2: Frame Assembly

Part 2

C: With a helper, stand the (9264) Folding Panel Assembly Left A in the upright position and unfold, checking to make sure the panel assembly is square. Pre-drill using a 3/16” drill bit, then install 5 (WL5) 1/4 x 2- 1/2” Wafer

Lags to secure the panel. (fig 2.2)

D: Repeat step C to secure the (9266) Folding Panel Assembly Right B. (fig 2.2)

Fig. 2.2

WL5

9264

9266

1 x

1 x

9264

9266

Wood Parts

Folding Panel Assembly Left A 2-1/2 x 22 x 90”

Folding Panel Assembly Right B 2-1/2 x 34-1/4 x 90”

Hardware

10 x WL5 1/4 x 2-1/2” Wafer Lag

17

WL5

Step 3: Join Frame Assemblies

Part 1

A: From inside the assembly, halfway up and tight to both end walls, place 1 (9462) Side Joist against (9265)

Folding Panel Assembly Left B and (9264) Folding Panel Assembly Left A, making sure that it’s 5/8” below the panel opening. Loosely attach (9462) Side Joist with 3 (WB10) 5/16 x 2-5/8” Wafer Bolts (with flat washer and t-nut). Bolts are installed from inside the assembly. Make sure (9462) Side Joist is level then attach with 2 (S3) #8 x 2-1/2” Wood Screws and tighten bolts. (fig. 3.1 & 3.2 & 3.3)

B: Repeat Step A to attach 1 (9462) Side Joist to (9263) Folding Panel Assembly Right A and (9266) Folding Panel

Assembly Right B. (fig. 3.1 & 3.2 & 3.3)

Fig. 3.1

Top View

9263

S3

9265

9266

5/16”

T-Nut

Fig. 3.2

9266

WB10

5/16” Flat

Washer x 3 per joist

Tight

9462

S3

NOTE hole orientation

Tight

9264

9462

S3

5/16” Flat

Washer x 3 per joist

WB10

Panel

Fig. 3.3

5/8” (16mm)

5/16”

T-Nut

S3

9263

9265

WB10

9462 5/16”

T-Nut

2 x

9462

Wood Parts

Side Joist 1-1/2 x 1-1/2 x 53-3/8”

4 x

S3

6 x

WB10

Hardware

#8 x 2-1/2” Wood Screw

5/16 x 2-5/8” Wafer Bolt

(5/16” flat washer, 5/16” t-nut)

18


Part 2

C: Place 1 (9460) Floor Joist along the bottom of the front and back walls so they are flush to the bottom. Check to make sure that the joists are level then attach each joist using 4 (S7) #12 x 2” Pan Screws. (fig.3.4, 3.5 and 3.7)

D: Place 1 (9461) Floor Joist Short along each end wall, between the (9460) Floor Joists. Check to make sure they are level and flush to the bottom, then attach using 4 (S7) #12 x 2” Pan Screws per side. (fig. 3.4, 3.6 and

3.8)

Fig. 3.4

Fig. 3.5

9460

Flush

Fig. 3.7

S7 x 8

9460

Fig. 3.8

S7 x 8 9461

Bottom View Bottom View

2 x

2 x

9460

9461

Wood Parts

Floor Joist 1-1/4 x 2-1/2 x 53-3/8”

Floor Joist Short 1-1/4 x 2-1/2 x 31-3/8”

16 x

S7

Hardware

#12 x 2” Pan Screw

19

Fig. 3.6

9461

Flush


Part 3

E: Place 1 (9460) Floor Joist along the top of the front and back walls so they are flush to the top. Check to make sure that the joists are level then attach each joist using 5 (S7) #12 x 2” Pan Screws. (fig.3.9 and 3.10)

F: Place 1 (9461) Floor Joist Short along the top of each end wall, between the (9460) Floor Joists. Check to make sure they are level and flush to the top, then attach using 4 (S7) #12 x 2” Pan Screws per side. (fig. 3.9 and 3.11)

Fig. 3.9

9461

9460

9461

Top View

Fig. 3.10

S7 x 8

9460

Fig. 3.11

S7 x 8 9461

Note hole orientation

2 x

2 x

9460

9461

Wood Parts

Floor Joist 1-1/4 x 2-1/2 x 53-3/8”

Floor Joist Short 1-1/4 x 2-1/2 x 31-3/8”

18 x

S7

Hardware


20

Step 4: Floor Assembly

Part 1

A: Place 1 (9463) Floor Board tight to one End Wall and 1 (9518) Floor Board B tight the the opposite End Wall.

Attach each board to the (9462) Side Joists using 4 (S20) #8 x 1-3/8” Wood Screws per board. (fig. 4.1 & 4.2 )

B: Place (9464) Floor Support A tight to the bottom of each Floor Board, centred over the pilot holes on the End

Walls, then attach with 2 (S4) #8 x 3” Wood Screws per side. Attach (9463) Floor Board and (9518) Floor Board B to (9464) Floor Support A with 2 (S20) #8 x 1-3/8” Wood Screws per board. (fig. 4.1, 4.3 , 4.4)

Fig. 4.2

S20 x 6

Fig. 4.1

9462

9463

9463

Fig. 4.3

S4 x 4

9464

Fig. 4.4

9518

1 x

1 x

1 x

9464

9463

9518

Wood Parts

Floor Support A 1-1/4 x 3 x 62-13/64”

Floor Board 5/8 x 3-3/8 x 34-3/8”

Floor Board B 5/8 x 5-1/4 x 35”

4 x S4

12 x

S20

Hardware

#8 x 3” Wood Screw

#8 x 1-3/8” Wood Screw

21

9464

9463

A A

Step 4: Floor Assembly

Part 2

C: Evenly space the remaining 10 (9463) Floor Boards and attach each board using 6 (S20) #8 x 1-3/8” Wood

Screws. (fig. 4.5 & 4.6)

Top View

Fig. 4.5

S20 x 6 per board

Fig. 4.6

9463 x 10

10 x

9463

Wood Parts

Floor Board 5/8 x 5-1/4 x 34”

Hardware

60 x

S20

#8 x 1-3/8” Wood Screw

22

A A

A A

Step 5: Door Assembly

Part 1

A: On the outside edge of the (9262) Door, measure 2.6” (66mm) down from the top of the door and install 1 Door

Handle using 2 (S37) #7 x 5/8” Pan Screws. (fig. 5.1)

B: At the opposite end of the door panel, measure 3” (76.2mm) down from the top of the door and install 1 Door

Hinge using 3 (S37) #7 x 5/8” Pan Screws. Measure 3” (76.2mm) up from the bottom of the Door Panel to install a bottom Door Hinge using 3 (S37) #7 x 5/8” Pan Screws. (fig 5.3)

C: On the inside edge of (9262) Door, measure 2.6” (66mm) down from the top of the door and install 1 Door

Handle using 2 (S37) #7 x 5/8” Pan Screws. (fig. 5.1)

D: Measure 6.5” (165mm) inches down from the top of the inside edge to install a Catch Plate using 2 (S38) #7 x

1- 1/8” Pan Screws, making sure that Catch Plate is flush to the edge of the door frame. (fig 5.2)

E: On the outside bottom edge of the (9262) Door measure 1” up from the bottom and install 1 Door Bumper using

1 (S0) #8 x 7/8” Truss Screw. There should be a measurement of 5/8” from the back of (9262) Door to the screw hole.(Fig. 5.4)

S37

Fig. 5.2

S38

Fig. 5.1

2.6”

(66mm)

6.5”

(165mm)

Door

Handle

S37

Catch

Plate

Fig. 5.3

S37

9262

Fig. 5.4

S37

Door

Hinge

1 x

9262

Wood Parts

Door

10 x

2 x

1 x

S37

S38

S0

#7 x 5/8” Pan Screw

#7 x 1-1/8” Pan Screw

#8 x 7/8 Truss Screw

23

Door

Bumper

S0

1”

(25.4mm)

Other Parts

2 x Door Handle

2 x Door Hinge

1 x Catch Plate

1x Door Bumper


Part 3

F: In the opening for the door put Dutch Door Assembly in place, measuring to ensure that it is 5/8” (15 .9mm) up from the bottom frame (fig. 5.5). Attach hinges to the Wall Frame using 3 (S37) #7 x 5/8” Pan Screws per hinge as shown in fig. 5.6 and 5.5.

Fig. 5.5

9263

9262

S37

S37

5/8”

(15.9mm)

Fig. 5.6

6 x

S37

Hardware

#7 x 5/8” Pan Screw

24


Part 4

G: In the notched out opening of (9513) Door Stop attach the Magnetic Catch using 2 (S38) #7 x 1-1/8” Pan

Screws. (fig. 5.7)

Important: Use a hand held screw driver and DO NOT over tighten.

H: On the inside of the assembly, attach (1913) Door Stop Block to (9263) Folding Panel Assembly Right A with 2

(S11) #8 x 2” Wood Screws, making sure (1913) Door Stop Block overhangs by 1-1/4” (32mm) and is in position to receive the Catch Plate. (fig. 5.8 , 5.9)

Fig. 5.8

Fig. 5.7

1-1/4”

(32mm)

9513

Flush

Magnetic

Catch

Fig. 5.9

Inside View

S38

9262

1913

9263

S11

Catch

Plate

1 x

9513

Wood Parts

Door Stop 1 x 2-1/2” x 10” 3 x

S11

2 x

S38

Hardware


#7 x 1-1/8” Pan Screw

25

Other Parts

1 x Magnetic Catch

Step 6: Attach Wall Tops

Part 1

A: From outside of the assembly, place 1 (9516) Table Top Short in the narrow openings of (9263) Folding Panel

Assembly Right A and (9265) Folding Panel Assembly Left B. Attach with 2 (S11) #8 x 2” Wood Screws per board.

(fig 6.1)

Fig. 6.1

2 x

9516

Wood Parts

Table Top Short 1 x 2-1/2 x 17-1/16” 4 x

Hardware

S11


26

9265

9263

9516

S11 x 2 per board


Part 2

B: Place (9515) Table Top into the opening on the back of (9265) Folding Panel Assembly Left B and attach using

4 (S11) #8 x 2” Wood Screws. (fig. 6.2)

S11 x 4

Fig. 6.2

9515

9265

1 x

9515

Wood Parts

Table Top 1 x 2-1/2 x 34-1/8” 4 x

Hardware

S11


27


Part 3

C: From inside the assembly, place 1 (9515) Table Top into the end wall opening of (9264) Folding Panel

Assembly Left A and (9266) Folding Panel Assembly Right B. Attach using 4 (S11) #8 x 2” Wood Screws as shown in fig. 6.3.

9264

S11

9515

9266 Fig. 6.3

S11

1 x

9515

Wood Parts

Table Top 1 x 2-1/2 x 34-1/8” 4 x

Hardware

S11


28


Part 4

D: From outside of the assembly, place 1 (9515) Table Top into the front opening of (9266) Folding Panel

Assembly Right B. Attach using 4 (S11) #8 x 2” Wood Screws fig. 6.4.

Fig. 6.4

9515

1 x

9515

Wood Parts

Table Top 1 x 2-1/2 x 34-1/8” 4 x

Hardware

S11


29

S11

9266

Step 7: Counter Assembly

Part 1

A: Flush to each end and to the bottom of (9473) Counter Back attach 1 (9471) Counter Joist per end with 1 (S2)

#8 x 1-1/2” Wood Screw per joist. Notice the holes at the top of (9473) Counter Back. (fig. 7.1 & 7.2)

B: Place the remaining 2 (9471) Counter Joists centered over the pilot holes in the middle of (7613) Counter Back and flush to the bottom of the board. Attach in the bottom holes using 1 (S2) #8 x 1-1/2” Wood Screw per joist. (fig.

7.1 & 7.2).

C: Place (9472) Counter Front against (9471) Counter Joists so the ends are flush and the (9471) Counter Joists are centered over the pilot holes. Measure 5/8” (16mm) down from the top of (9472) Counter Front on both ends and attach to the (9471) Counter Joists with 4 (S2) #8 X 1-1/2” Wood Screws. (fig. 7.1 & 7.2)

Fig. 7.1

S2 x 4 per side

9473

9472

9471

Fig. 7.2

5/8”

(16mm)

9472

4 x

1 x

1 x

9471

9472

9473

Wood Parts

Counter Joist 1 x 2 x 8-1/4”

Counter Front 5/8 x 2-3/4 x 32-3/16”

Counter Back 5/8 x 3-1/4 x 32-3/16”

8 x

S2

Hardware

#8 x 1-1/2” Wood Screw

30

9473

9471

Flush

Step 7: Counter Assembly

Part 2

D: Place 1 (9470) Counter Brace tight to the bottom of each outside (9471) Counter Joist, tight to (9472) Counter

Front and attach using 1 (S3) #8 x 2-1/2” Wood Screw per brace. ( fig 7.3 & 7.4 & 7.5)

Fig. 7.5

Side View

9472

Tight

9471

Fig. 7.3

9472

9473

Fig. 7.4

9473

Flush

9470

S3

9470

2 x

9470

Wood Parts

Counter Brace 1 x 2 x 12-1/2” 2 x

S3

Hardware

#8 x 2-1/2” Wood Screw

31

9470

Step 8: Attach Counter Assembly

Part 1

A: On the inside of the assembly place Counter Assembly against the Cafe Wall flush to the opening. (fig 8.1)

B: Attach (9473) Counter Back to Cafe Wall with 4 (S2) #8 x 1-1/2” Wood Screws. (fig 8.1)

C: Attach both (9470) Counter Braces to Cafe Wall with 1 (S3) #8 x 2-1/2” Wood Screw per brace. (fig 8.1)

9470

Fig. 8.1

S2 x 4

9470

S3

4 x

2 x

S2

Hardware

#8 x 1-1/2” Wood Screw

S3

#8 x 2-1/2” Wood Screw

32


Part 2

D: Tight to (9473) Counter Back attach (9474) Counter Top to each (9471) Counter Joist with 4 (S38) #7 x 1-1/8”

Pan Screws. (fig. 8.2)

E: Tight to (9474) Counter Top and flush to the outside edges of the outer (9471) Counter Joists attach 1 (9476)

Counter Side per joist with 3 (S38) #7 x 1-1/8” Pan Screws per board. (fig. 8.2)

F: Tight to (9474) Counter Top and centered over the middle 2 (9471) Counter Joists with ends flush to the outside edges, attach 2 (9475) Counter Mid Tops with 4 (S38) #7 x 1-1/8” Pan Screws per board. (fig. 8.2)

Fig. 8.2

9476

Flush

9474

S38 x 18

9475

9471

9472

9473

9476

Flush

1 x

2 x

2 x

9474

9475

9476

Wood Parts

Counter Top 5/8 x 1-1/4 x 32-3/16”

Counter Mid Top 5/8 x 3-3/8 x 8-3/8”

Counter Side 5/8 x 2 x 6-59/64”

18 x

S38

Hardware

#7 x 1-1/8” Pan Screw

33


Part 3

G: Place Faucet and 2 Sink Knobs in opening of Sink and attach Sink Knobs with included hardware. (fig. 8.3)


Fig. 8.3

Sink Knob

Faucet

Sink Knob

Included hardware

34

#6 x 9mm Blunt tip screw

Other Parts

1 x Sink

2 x Sink Knobs

1 x Faucet


Part 4

H: Place Sink and Stove in the openings of the Counter Assembly then attach 4 Mount Clips with included hardware to the bottom of the Sink and Stove to secure in place. (fig. 8.4 and 8.5)


Note: To remove the Sink or Stove loosen screw 1/4 turn then twist Mount Clips

Fig. 8.4

Sink

Stove

Mount Clip with hardware

Mount Clip with hardware

Fig. 8.5

Mount

Clip

35

#6 x 9mm Blunt tip screw

Included

Screw

Other Parts

1 x Stove

8 x Mount Clip

Step 9: Attach Utensil Shelf

A: From inside the assembly attach 1 Utensil Shelf with 2 (S0) #8 x 7/8” Truss Screws as shown in fig. 9.1 & 9.2.

B: Attact the Pot, Pan and Spatula to Utensil Shelf. (fig. 9.2)

Utensil Shelf

Fig. 9.1

S0

Fig. 9.2

Spatula

Pot

2 x S0

Hardware

#8 x 7/8” Truss Screw

Pan

36

Other Parts

1 x Pan

1 x Pot

1 x Spatula

1 x Utensil Shelf

Step 10: Crowsnest Assembly

A: Lay flat 2 (9494) Crowsnest Uprights taking note of the hole orientation. Place 2 (9499A) Crowsnest Bottoms over the top two sets of pre-drilled holes as shown in ( Fig.10.1). Attach using 2 (H3) 1/4 x 2-1/2” Hex Bolts (with flat washer, lock washer and t-nut) per board. (Fig. 10.1)

B: Place (9499) Crowsnest Bottom over the bottom set of pre-drilled holes, attach using 2 (H3) 1/4 x 2-1/2” Hex

Bolts (with lock washer, flat washer and t-nut). (Fig. 10.1)

Fig. 10.1

1/4” Lock

Washer

1/4” Flat

Washer

H3

1/4”

T-Nut

H3

9499A

9499

1/4”

T-Nut

1/4” Lock

Washer

1/4” Flat

Washer

9494

1 x

2 x

2 x

9499

9499A

9494

Wood Parts

Crowsnest Bottom 1-1/4 x 2-1/2 x 57-11/64”

Crowsnest Bottom 1-1/4 x 2-1/2 x 57-11/64”

Crowsnest Upright 1-1/4 x 2-1/2 x 90”

6 x

H3

Hardware

1/4 x 2-1/2” Hex Bolt

(1/4” lock washer, 1/4” flat washer, 1/4” t-nut)

37

Step 11: Attach Crowsnest Assembly

Part 1

A: With a helper, stand the Crowsnest Assembly upright, in front of the fort. Measure to make sure that there is a

21” space between the fort and the outside of (9499) Crowsnest Bottom, as shown in fig. 11.3 & 11.4.

B: Place 1 (9498) Crowsnest Short L across the opening from the fort to the (9494) Crowsnest Upright so that it’s flush to the outside edge and the bottom of the lower (9499) Crowsnest Bottom (fig. 11.2). Check to make sure the board is level, then attach using 4 (S3) #8 x 2- 1/2” Wood Screws. (fig. 11.1 & 11.2 )

Fig. 11.1

Fig. 11.2

9499

S3 x 6

9498 S3

9494

Flush

9499

9494

Fig. 11.3

Fig. 11.4

21” (533mm)

1 x

9498

Wood Parts

Crowsnest Short L 1-1/4 x 2-1/2 x 22-5/16” 4 x S3

Hardware

#8 x 2-1/2” Wood Screw

38

21

534

21

534

Step 11: Attach Crowsnest Assembly

Part 2

A: In the openings between the (9499A) Crowsnest Bottoms and the fort, attach 2 (9496) Crowsnest Shorts using

5 (S3) #8 x 2- 1/2” Wood Screws per board, making sure that the boards are level and flush with the (9499A)

Crowsnest Bottoms. (fig. 11.3 & 11.7)

B: Repeat step A to install (9497) Crownest Short A in the location shown. (fig. 11.3 & 11.7)

C: Place (9491) Ground Brace A across the bottom opening so that it’s flush to the front of (9494) Crowsnest

Upright. Attach to the fort and the upright using 4 (S3) #8 x 2- 1/2” Wood Screws. (fig. 11.3 & 11.5)

Fig. 11.3

Note hole orientation.

Fig. 11.7

9497

(262.1mm)

10.31”

9496

S3

Flush

9497

Fig. 11.5

9499A

9499

9494

9491

Flush

Note hole orientation.

9491

S3

1 x

2 x

1 x

9491

9496

9497

Wood Parts

Groud Brace A 1 x 3-1/8 x 21-1/16”

Crowsnest Short 1-1/4 x 2-1/2 x 21-1/16”

Crowsnest Short A 1-1/4 x 2-1/2 x 21-1/16”

19 x S3

Hardware

#8 x 2-1/2” Wood Screw

39

S3

Step 12: Attach Side Joist

A: On the inside wall of the deck assembly, measure 5/8” down from the top of the door opening and place 1

(9466) Side Joist-2 along the length of the wall. Check to make sure Joist is level, then attach using 5 (S3) #8 x

2-1/2” Wood Screws. (Fig. 12.1 & 12.2)

B: Measure 5/8” down from the top of (9499) Crowsnest Bottom and repeat Step A to install (9465) Side Joist-1 to the opposite side. (Fig. 12.1 & 12.2)

Fig. 12.1

9466

S3 x 5 per board

9465

9499

9466

Fig. 12.2

5/8”

16mm

S3 x 5 per board

1 x

1 x

9465

9466

Wood Parts

Side Joist-1 1-1/2 x 1-1/2 x 50-7/8”

Side Joist-2 1-1/2 x 1-1/2 x 55-7/8”

10 x S3

Hardware

#8 x 2-1/2” Wood Screw

40

Step 13: Attach Floor Support

A: Place 1 (9468) Floor Board Short tight to (9497) Crowsnest Short A and a second one tight to (9498)

Crowsnest Short L.(fig.13.1 & 13.2 & 13.3)

B: Place (9469) Floor Support tight to the bottom of each Floor Board, centered over the pilot holes on the

(9497) Crowsnest End Short A and (9498) Crowsnest End Short I then attach with 2 (S4) #8 x 3” Wood Screws per end. (fig.13.1 & 13.2 & 13.3)

C: Attach each (9468) Floor Board to (9466) Side Joist-2 and (9469) Floor Support using 2 (S20) #8 x 1-3/8”

Wood Screws per board. (fig.13.2)

Fig. 13.2

9466

9469

Fig. 13.1

S20

S4

9498 9468

9498

9468

9468

9497

9469

2 x

1 x

9468

9469

Wood Parts

Floor Board Short-1 5/8 x 3-1/4 x 19-39/64”

Floor Support 1-1/4 x 3 x 56-1/8”

4 x

S20

Hardware

#8 x 1-3/8” Wood Screw

4 x S4 #8 x 3” Wood Screw

41

9466

Fig. 13.3

S4

9497

9468

9469

9465

S4

9468

9498

Step 14: Chair Assembly

A: Place 1 (9488) Chair Top flush to the edges of 1 (9487) Chair Gusset A, making sure to note the hole orientation. Attach using 1 (S11) #8 x 2” Wood Screw. Repeat to install a second (9487) Chair Gusset on the opposite side. (Fig. 14.1)

B: Install (9489) Chair Top A to (9487) Chair Gusset A’s using 2 (S11) #8 x 2” Wood Screws, making sure that the rounded edges are facing outwards.. (Fig. 14.1)

C: Place 1 (9486) Chair Gusset on each end of the (9487) Chair Gusset A’s making sure to note the hole orientation. Attach using 1 (S11) #8 x 2” Wood Screw per board.(Fig. 14.1)

Fig. 14.1

9487

Flush

9489

S11

9488

S11

9486

S11

2 x

2 x

1 x

1 x

9486

9487

9488

9489

Wood Parts

Chair Gusset 1 x 1-1/2 x 8-5/16”

Chair Gusset A 1 x 1-1/2 x 5-3/4”

Chair Top 1 x 3-1/8 x 18-9/16”

Chair Top A 1 x 3-1/8 x 18-5/8”

6 x S11

Hardware


42

Flush

9487

9486

Step 15: Attach Chair Assembly

A: Measure 10-3/4” (27.3 cm) up from the top of the (9491) Ground Brace to the bottom of (9488) Chair Top.

(Fig. 15.2). Install Bench Assembly to the inside of the fort and the (9494) Crowsnest Upright as shown in (fig.

15.1 & 15.2 ) making sure that it is flush to the edge of the frame. Attach using 4 (S11) #8 x 2” Wood Screws per side.

Fig. 15.1

9494

9491

8 x S11

Hardware


43

S11

9491

Fig. 15.2

9488

Flush

10-3/4”

(27.3cm)

Step 16: Attach Crowsnest Gusset

A: On the underside of one end of the deck assembly, place 1 (9495) Crowsnest Gusset as shown in (fig.16.2).

One end of the Gusset should be flat against (9465) Side Joist-1 and the other end should be flush with the front edge of (9494) Crowsnest Upright. Attach using 2 (S3) #8 x 2-1/2” Wood Screws. (fig.16.1 and 16.2)

B: Repeat to install a second (9495) Crowsnest Gusset on the opposite side. (fig.16.1 and 16.2)

Fig. 16.1

Fig. 16.2

9499

9465

9495

2 x

9495

Wood Parts

9495

Crowsnest Gusset 1 x 2 x 12” 4 x S3

Hardware

#8 x 2-1/2” Wood Screw

44

Flush

9494

S3

Step 17: Access Ladder Assembly

Part 1

A: Place (9478) Left Rail on one side of 4 (9480) Treads and (9479) Right Access on the other side with the grooves facing in. (fig. 17.1)

B: Fit each (9480) Tread into grooves on both (9478) and (9479) Access rails, making sure the top edge of the

(9480) Treads are flush to the front of the Access rails. (fig.17.1 and 17.2 & 17.3)

C: Pre-drill pilot holes with a 1/8” drill bit and attach rails and treads together using 4 (S3) #8 x 2-1/2” Wood

Screws per tread. (fig.17.1 and 17.2)

Fig. 17.1

9480

9478

9479

Fig. 17.2

S3

1 x

1 x

4 x

9478

9479

9480

Wood Parts

Left Rail 1-3/8 x 2-3/4 x 51-17/32”

Right Rail 1-3/8 x 2-3/4 x 51-17/32”

Tread 1 x 3-1/4 x 19-3/8”

16 x

S3

Hardware

#8 x 2-1/2” Wood Screw

45

S3

Fig. 17.3

End View

S3

Top Edge of

Access Rail

9480

Step 17: Access Ladder Assembly

Part 2

D: Place 1 (9481) RW-AL Support on the back of the ladder so that it sits flush to the top of the angle cut as shown in fig. 17.5. Attach using 4 (S20) #8 x 1-3/8” Wood Screws. (Fig. 17.4 & 17.5)

E: Flush to the top and edges of the (9478) and (9479) Rails, attach (9482) RW-AL A using 4 (S20) #8 x 1-3/8”

Wood Screws. (Fig. 17.4 & 17.5)

Fig. 17.4

9479

S20 x 4 per side

9481

9482

9478

Fig. 17.5

S20

9482

S20

Flush

1 x

1 x

9481

9482

Wood Parts

RW-AL Support 5/8 x 3-1/4 x 20-15/16”

RW-AL A Support 5/8 x 3-1/4 x 20-15/16”

46

9478

8 x

S20

Hardware

#8 x 1-3/8” Wood Screw

9481

Step 18: Attach Access Ladder

Part 1

A: Place Ladder Assembly in the back opening of (9264) Folding Panel Assembly Left A. Make sure that the ladder is flush to the top of the floor boards and the outside edge of the panel, then attach using 2 (S20) #8 x 1- 3/8”

Wood Screws.(Fig.18.1 & 18.2)

Fig. 18.1

9264

Fig. 18.2

9264

Access Ladder

2 x

S20

Hardware

#8 x 1-3/8” Wood Screw

47

S20

Step 18: Attach Access Ladder

Part 2

B: Place (9477) Supporting Diagonal so that the angled end is flush with the front edge of (9478) Left Rail and attach using 1 (H3) 1/4 x 2-1/4” Hex Bolt (with lock washer, flat washer and t-nut). Attach opposite end of (9477)

Supporting Diagonal to the fort using 3 (S11) #8 x 2” Wood Screws. (fig. 18.3)

Fig. 18.3

9478

S11

1/4” T-Nut

9477

H3

1/4” Lock

Washer

1/4” Flat

Washer

Flush

1 x

9477

Wood Parts

Supporting Diagonal 1 x 3-1/4 x 24-5/16”

3 x

S11

1 x

H3

Hardware


1/4 x 2-1/4” Hex Bolt

(1/4” lock washer, 1/4” flat washer, 1/4” t-nut)

48

Step 19: Rockwall Assembly

A: Lay 2 (9484) Rails down, side by side with angled edges facing down. (Fig. 19.1)

B: Place (9522) Board Rock on the top of each (9484) Rail as shown in fig. 19.1. Do not attach . This board is to be used as a guide only and will be attached in a later step. Make sure (9522) Board Rock is flush to the outside and top edges of each (9484).

C: Taking note of the hole orientation, place 1 (9485) Board Rock at the bottom of the (9484) Rails, making sure that it is flush to the edges and the bottom. Attach using 4 (S20) #8 x 1-3/8” Wood Screws. (Fig. 19.1)

D: In between the top and bottom board, evenly space the remaining (9485) Board Rocks, making sure that the pre-drilled rock holes are at opposite ends on each board. This will prevent rocks from forming a straight line. Attach using 4 (S20) #8 x 1-3/8” Wood Screws per board. (Fig. 19.1)

E: Alternating colors and shapes, place 1 rock on each (9485) Board Rock and attach using 1 (PB2) 1/4 x 1-1/4” Pan

Bolt (with lock washer, flat washer and barrel nut) and 1 (S10) #8 x 1” Pan Screw per rock. The Screw must be in the hole directly under the Pan Bolt, this will stop the rock from spinning. (Fig. 19.2 & 19.3 &19.4.&19.5).

Fig. 19.5

Note hole orientation

Fig. 19.1

9522

9485 x 7

X

Fig. 19.2

updated image for fig.12.7, pg 49 of version 6

PB2

3/16” Flat

Washer

1/4” Lock

Washer

S10

S20 x 4 per

Board

1/4”

Barrel Nut

9484

Fig. 19.3

Fig. 19.4

S10

PB2

1/4” Lock

Washer

3/16” Flat

Washer

1/4”

Barrel Nut

Rock B x 4

1 x

7 x

2 x

9522

9485

9484

Wood Parts

Board Rock 5/8 x 4-1/2 x 19-11/16 ”

Board Rock 5/8 x 4-1/2 x 19-11/16”

Rail 1-1/4 x 2-1/2 x 50-45/64”

7 x

7 x

PB2

S10

28 x

S20

Hardware

1/4 x 1-1/4 Pan Bolt

(1/4” lock washer, 3/16” flat washer & 1/4” barrel nut)


#8 x 1-3/8” Wood Screw

49

Rock A x 3

Other Parts

3 x Rock A

4 x Rock B

Step 20: Attach Rockwall

Part 1

A: Place (9490) Ground Brace across the bottom left opening of the Deck Assembly so that it’s flush to the front of

(9494) Crowsnest Upright. Attach to the fort using 4 (S3) #8 x 2- 1/2” Wood Screws. (Fig. 20.1 & 20.2)

Fig. 20.1

Fig. 20.2

9263

9490

S3 x 4

1 x

9490

Wood Parts

Ground Brace 1-1/4 x 2-1/2 x 23-9/16”

4 x S3

Hardware

#8 x 2-1/2” Wood Screw

50

Flush

Step 20: Attach Rockwall

Part 2

B: Place Access Ladder/Rockwall and 1-1/4” from the end into the opening on the left end of the deck assembly.

Make sure it’s flush to the top of the (9498) Crowsnest Short L and attach using 2 (S11) #8 x 2” Wood Screws. (fig.

20.4)

C: Place (9522) Board Rock in the opening at the top of the ladder, making sure it’s flush to the edges and the top.

Attach using 4 (S20) #8 x 1-3/8” Wood Screws. (fig. 20.3)

D: Place (9483) Diagonal so that the angled end is flush with the front edge of the outside (9484) Rail and attach using 1 (H3) 1/4 x 2-1/4” Hex Bolt (with lock washer, flat washer and t-nut). Attach opposite end of (9483) Diagonal to (9494) Crowsnest Upright and (9490) Ground Brace using 4 (S11) #8 x 2” Wood Screws.(fig. 20.5)

Fig. 20.4

9498 flush

Fig. 20.3

S11

9484

Fig. 20.5

9484

9490

9494

S11

9522

S20 x 4

Flush 1/4” Flat

Washer

1/4” Lock

Washer

H3

1 x

9483

Wood Parts

Diagonal 1 x 3-1/8 x 22-49/64”

6 x

1 x

S11

H3

Hardware


1/4 x 2-1/2” Hex Bolt (1/4” lock washer, 1/4” flat washer, 1/4” t-nut)

4 x

S20

#8 x 1-3/8” Wood Screw

51 either add detail image to pg 6 (V6) as "E:" or hole page as "Part 5"

9483

Step 21: Install Crowsnest Floor Boards

A: Evenly space 11 (9467) Floor Board Shorts between the 2 end boards and attach using 6 (S20) #8 x 1-3/8”

Wood Screws per board.(Fig. 21.1)

Fig. 21.1

9468

9467 x 11

9468

S20 x 6 per board

11 x

9467

Wood Parts

Floor Board Short 5/8 x 4-1/2 x 19-39/64” 66 x

S20

Hardware

#8 x 1-3/8” Wood Screw

52

Step 22: Install Cedar Walls

A: From inside the deck assembly, on the right end, evenly space 3 (9500) Cedar Wall boards between the (9496)

Crowsnest Shorts making sure that the beveled edge is to the inside. Attach using 4 (S20) #8 x 1-3/8” Wood

Screws per board. (Fig. 22.1 & 22.2)

B: Center 1 (9500) Cedar Wall in the front wall opening between the 2 (9494) Crowsnest Uprights. Attach (9500)

Cedar Wall to each (9499A) Crowsnest Bottom using 4 (S20) #8 x 1-3/8 Wood Screws.(Fig. 22.1 & 22.2)

C: Install 4 (9500) Cedar Walls on each side of the center board, making sure that there is a 3” space between each board. Attach using 4 (S20) #8 x 1-3/8” Wood Screws per board. (Fig. 22.3 & 22.2 & 22.4)

Fig. 22.1

9494

9500

Fig. 22.4

3”

(7.62cm)

9494

9500

9499A 9496

Fig. 22.3

Fig. 22.2

Inside View

S20 x 4 per board

9500

12 x

9500

9500

Wood Parts

Cedar Wall 3/4 x 2-1/2 x 22”

9500

48 x

S20

Hardware

#8 x 1-3/8” Wood Screw

53

Step 23: Attach Flower Boxes

A: Attach Flower Boxes in the locations shown in 23.1 using 2 (S0) #8 x 7/8” Truss Head Screws per box.

Fig. 23.1

S0

Flower

Boxes

Fig. 23.2

4 x

S0

Hardware

#8 x 7/8” Truss Head Screw

54

S0 x 2 per box

Other Parts

2 x Flower Box

Step 24: Attach Hand Grips to Fort

Note: Pre-drill all holes using a 1/8” drill bit before installing the Wafer Lags

A: Measure 6” up from the top of the Rockwall and center 1 Hand Grip on each side. Pre-drill, then attach Hand

Grips with 2 (WL3) 1/4 x 1- 3/8” Wafer Lags (with flat washer) per Hand Grip. (fig. 24.1 and 24.3)

B: Measure 6” up from the Access Ladder and place 2 more Hand Grips so they are flush to the edges of the opening. Pre-drill, then attach using 2 (WL3) 1/4 x 1-3/8” Wafer Lags (with flat washer) per Hand Grip. (fig. 24.2 and 24.3)

Fig. 24.1

WL3

Fig. 24.3

1/4” Flat

Washer

WL3

6” (152.4mm)

Hand Grips

Fig. 24.2

Hand Grips

6” (152.4mm) WL3

1/4” Flat

Washer

8 x WL3

Hardware

1/4 x 1-3/8” Wafer Lag (1/4” Flat Washer)

55

Other Parts

4 x Hand Grips

Step 25: Roof Support Assembly

Part 1

A: Place (9501) Top Swing flat on the ground with the angles facing up. The sharper angle should be on the right end. Place (9503) Roof Support as shown in fig. 25.1 making sure that it’s flush with the edge of (9501) Top Swing.

B: Place (9502) Support Upright as shown in fig. 25.1, making sure that it’s flush with the end of (9503) Roof

Support and centered over the pre-drilled holes in (9501) Top Swing. Check to ensure that the assembly is square then attach boards using 4 (S4) #8 x 3” Wood Screws.

C: Repeat steps A and B to create a second assembly.

Fig. 25.1

S4

Flush

9502

9503

9501

S4

2 x

2 x

2 x

9501

9502

9503

Wood Parts

Top Swing 1-1/4 x 2 x 56-7/16”

Support Upright 1-1/4 x 2 x 10-39/64”

Roof Support 1-1/4 x 2 x 34-1/16”

8 x

Hardware

S4 #8 x 3” Wood Screw

56

S4

Flush

Step 25: Roof Support Assembly

Part 2

A: Center 1 Triangle Canopy over the inside of each Roof Support Assembly. Make sure canopy is pulled tight during the installation. Attach using 10 (S5) #8 x 1/2” Pan Screws (#8 flat washer) per canopy. (Fig. 25.2)

Fig. 25.2

S5 w/#8 flat washer x 10

Triangle

Canopy

Set

Hardware

20 x S5 #8 x 1/2” Pan Screw (#8 flat washer)

57

Other Parts

Step 26: Attach Roof Support Assembly

A: Place 1 Roof Support Assembly across each end of the fort as shown in fig. 26.1. Make sure that assemblies are flush to the back and end wall panels and to the outside edge of the (9494) Crowsnest Uprights. Attach using 3

(S4) #8 x 3” Wood Screws per side. (fig. 26.1)

Fig. 26.1

S4 x 3

Note: Canopy hidden for clarity

9501

S4 x 3

9494 flush flush

9501

9494

6 x

Hardware


58

Step 27: Install Window Panel

A: Making sure that the windows are at the top, place (9261) Window Panel over the front wall panel so that it fits between the 2 Roof Support Assemblies. Attach using 4 (S11) #8 x 2” Wood Screws. (fig. 27.1)

Fig. 27.1

S11 x 2

9261

S11 x 2

1 x

9261

Wood Parts

Window Panel 1-1/4 x 14-49/64 x 53-5/8” 4 x

Hardware


59

Step 28: Large Roof Panel Assembly

Part 1

A: Lay flat 3 (9511) Roof Bottoms. Place 1 (9504) Roof Sleeper Left along the top of the Roof Bottoms, taking note of the hole orientation. Attach (9504) Roof Sleeper to each (9511) Roof Bottom using 2 (S11) #8 x 2” Wood

Screws. (fig. 28.1 & 28.2)

B: Place 1 (9519) Roof Sleeper Right along the bottom of the (9511) Roof Bottoms being careful to note the hole orientation. Attach (9519) Roof Sleeper Right to each (9511) Roof Bottoms using 2 (S11) #8 x 2” Wood Screws.

(fig. 28.1 & 28.2)

C: Fit (9506) Roof Bottom A between (9519) Roof Sleeper Right and (9504) Roof Sleeper Left as shown in (fig.

28.1) Attach using 2 (S11) #8 x 2” Wood Screws per end.

D: Lay (9520) Roof Cover flat over the (9506) Roof Bottom A, making sure that it’s flush with the edges of the assembly. Attach using 6 (S20) #8 x 1-3/8” Wood Screws. (fig. 28.3 & 28.4)

Fig. 28.1

S11 x 8

9504 Fig. 28.2

9506

9519

9511

S11 x 2

S11 x 8

Fig. 28.3

S20 x 6

Fig. 28.4

S20

9520

1 x

1 x

3 x

1 x

1 x

9504

9506

9511

9519

9520

Wood Parts

Roof Sleeper left 1-1/4 x 2 x 44-3/4”

Roof Bottom A 1 x 2 x 54-1/8”

Roof Bottom 1 x 2 x 53-5/8”

Roof Sleeper Right 1-1/4 x 2 x 44-3/4”

Roof Cover 5/8 x 5-1/4 x 56-1/8”

Hardware

16 x

6 x

S11

S20


#8 x 1-3/8” Wood Screw

60

A

B

C

Step 28: Large Roof Panel Assembly

Part 2

Important: Do not over tighten hardware

E: Slide 1124 x 1067mm Roof Panel under (9520) Roof Cover so that it’s tight to (9519) Roof Sleeper Right. (Fig.

28.5 & 28.8)

F: Place 370 x 1067mm Roof Panel in the remaining opening, under (9520) Roof Cover. The inside edge should overlap the Large Roof panel with the pre-drilled holes lining up. (Fig. 28.5 & 28.6 & 28.7 & 28.8)

G: Pre-drill all holes using a 1/8” drill bit, place Special Weather Cap brackets over each hole in the Roof Panels then attach using 1 (S2) #8 x 1-1/2” Wood Screw per bracket. Press the Special Weather Cap over the top of each screw.

Fig. 28.5

S2 x 10

Small Roof

9520

Large Roof

9519

Fig. 28.6

S2

Fig. 28.8

Fig. 28.7

Special

Weather

Caps add to pg 61 of V6

1”

(2.54cm)

Hardware

10 x

S2

#8 x 1-1/2” Wood Screw

Special

Weather

Caps

Other Parts

1 x 1124 x 1067mm Roof Panel


10 x Special Weather Caps

61

S2

Step 29: Small Roof Panel Assembly

Part 1

A: Lay flat 2 (9511) Roof Bottoms. Place 1 (9508) Roof Sleeper Short along the top of the Roof Bottoms taking note of the hole orientation. Attach (9508) Roof Sleeper Short to (9511) Roof Bottoms using 4 (S11) #8 x 2” Wood

Screws. (fig . 29.1 & 29.2)

B: Place (9507) Roof Sleeper Short I along the bottom of (9511) Roof Bottoms taking note of the hole orientation.

Attach using 4 (S11) #8 x 2” Wood Screws. (fig . 29.1 & 29.3)

C: Fit (9509) Roof Bottom B tight against (9511) Roof Bottom so that it lines up with the pre-drilled holes in the ends of (9508) Roof Sleeper Short and (9507) Roof Sleeper Short I. Attach using 2 (S11) #8 x 2” Wood Screws per end. (fig . 29.1 & 29.2 & 29.3)

D: Place (9512) Roof Cover over the top of (9509) Roof Bottom B, (9508) Roof Sleeper Short and (9507) Roof

Sleeper Short I, making sure that it is flush with the edges. Attach using 6 (S20) #8 x 1-3/8” Wood Screws (fig. 29.4

& 29.5)

Fig. 29.2

S11 x 4

Fig. 29.1

S11 x 6

9509

A

9508

9511

Fig. 29.3

9507

B

S11 x 6

S11 x 2

Fig. 29.5

S20

S20 x 6

Fig. 29.4

9512

1 x

1 x

2 x

1 x

1 x

9507

9508

9511

9509

9512

Wood Parts

Roof Sleeper short l 1-1/4 x 2 x 26-25/64”

Roof Sleeper short 1-1/4 x 2 x 26-25/64”

Roof Bottom 1 x 2 x 53-5/8”

Roof Bottom b 1-1/4 x 2 x 54-1/8”

Roof Cover 5/8 x 2 x 56-1/8”

Hardware

12 x

6 x

S11

S20


#8 x 1-3/8” Wood Screw

62

C

A

B

A

A

B

B

C

C

C

Step 29: Small Roof Panel Assembly

Part 2

Important: Do not over tighten hardware

E: Slide 1124 x 650mm Roof Panel under (9512) Roof Cover so that it’s tight to (9508) Roof Sleeper. (fig.29.6 &

29.9)

F: Place 370 x 650mm Roof Panel in the remaining opening, under (9512) Roof Cover. The inside edge should overlap the Large Roof panel with the pre-drilled holes lining up. (fig. 29.6 & 29.7 & 29.8 & 29.9)

G: Pre-drill each hole using a 1/8” drill bit, place Special Weather Cap brackets over each hole in the Roof Panels then attach using 1 (S2) #8 x 1-1/2” Wood Screw per bracket. Press the Special Weather Cap over the top of each screw. (fig. 29.6 & 29.7 & 29.8)

S2 x 10

Fig. 29.6

9512

9508

Fig. 29.7

S2

Fig. 29.9

S2

Fig. 29.8

Special

Weather

Caps

Special

Weather

Caps

1”

(2.54cm)

Hardware

10 x

S2

#8 x 1-1/2” Wood Screw

63

Other Parts


1 x 370 x 650 Roof Panel

10 x Special Weather Caps

add to pg 63 of V6

Step 30: Attach Roof Panel Assemblies

A: With a helper, lift the small roof panel assembly and place it over the deck, making sure that the top is tight to the window panel. Attach from the inside using 2 (S3) #8 x 2-1/2” Wood Screws and from the outside with 2 (S4)

#8 x 3” Wood Screws.(Fig 30.1)

B: With at least 1 helper, lift the large roof panel assembly and place it over the fort, making sure that it is flush to the edges. There should be an overhang of approximately 1” at the roof peak (Fig. 30.3 & 30.4). Attach using 4

(S4) #8 x 3” Wood Screws.(Fig 30.2)

S4

Fig. 30.2

Fig. 30.1

S4

S3

Fig. 30.3

S4

57/64"

22.7

6 x

2 x

S4

S3

Hardware


#8 x 2-1/2” Wood Screw

31/32"

24.4

64

1”

(2.5cm)

Fig. 30.4

31/32"

24.4

57/64"

22.7

detail images for pg 64 of V6 detail images for pg 64 of V6

B

A

B

A

Step 31: Install Mid Cross

A: Place (9514) Mid Cross at the top of the opening in the Slide End Panel making sure that it is flush to the inside wall. Place 1 flat bracket over each end of (9514) Mid Cross so that they are centered over the board and the panel. Attach using 4 (S0) #8 x 7/8” Truss Head Screws per bracket. (Fig. 31.1 & 31.2)

B: At the bottom of the opening, center 1 Flat Panel Bracket over the 2 panel sections and attach using 4 (S0) #8 x

7/8” Truss Head Screws. (Fig. 31.1 & 31.3)

Fig. 31.2

9514 Fig. 31.1

Flat

Bracket

Fig. 31.3

S0 x 4 per bracket

S0 x 4 per bracket

1 x

9514

Wood Parts

Mid Cross 1-1/4 x 3-1/8 x 24-15/64”

12 x S0

Hardware

# 8 x 7/8” Truss Head Screw

65

Other Parts

3 x Flat Panel Bracket

Step 32: Slide Section Assemblies

Part 1

Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. (fig. 32.3)

A: Fit 2 TNR2 Slide Elbows together and attach with 8 (PB1) 1/4 x 3/4” Pan Bolts (with lock nut) as shown in fig. 32.1. It is very important to attach bolts as indicated.

B: Repeat Step A 3 more times to create 4 Elbow Sections in total.

C: Attach TNR3 Extended RT Flange and TNR3 Extended LT Flange together using 9 (PB1) 1/4 x 3/4” Pan

Bolts (with lock nut) as shown in fig. 32.2. This creates the Flange Assembly.

Lock

Nut

TNR3

Extend

Flange LT

Lock

Nut

Fig. 32.1

Lock

Nut

TNR2

Slide

Elbow

Fig. 32.2

Flange

Assembly

PB1

TNR2

Slide

Elbow

PB1

Lock

Nut

Fig. 32.3

PB1

PB1 x 4

TNR3

Extend

Flange RT

Lock

Nut

PB1

Hardware

41 x

PB1

1/4 x 3/4” Pan Bolt

(1/4” lock nut)

66

Other Parts

1 x TNR3 Extend Flange RT

1 x TNR3 Extend Flange LT

8 x TNR2 Slide Elbow

Step 32: Slide Section Assemblies

Part 2

Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. (fig. 32.3)

D: Attach TNR2 Slide Exit Top and the remaining TNR2 Slide Elbow together using 8 (PB1) 1/4 x 3/4” Pan

Bolts (with lock nut) as shown in fig. 32.4. It is very important to attach bolts as indicated. This creates the

Exit Elbow Assembly.

Fig. 32.4

TNR2

Slide Exit

Top

PB1

Lock

Nut

PB1

TNR2

Slide

Elbow

Fig. 32.3

PB1

Lock

Nut

PB1

Lock

Nut

8 x

Hardware

PB1

1/4 x 3/4” Pan Bolt

(1/4” lock nut)

67

Other Parts

1 x TNR2 Slide Exit Top

1 x TNR2 Slide Elbow

Step 33: Attach Flange Assembly to Fort

A: With a helper place the Flange Assembly in the opening so that it’s flush to the (9514) Mid Cross as shown in fig. 33.1 & 33.2. Pre-drill 1/8” pilot holes in the bottom 4 mounting locations (approximate spots where circles are on figure), making sure the pre-drilled holes are a minimum of 2.5 cm (1”) deep. (fig. 33.1)

B: Attach Flange Assembly to bottom of opening using 4 (S7) #12 x 2” Pan Screws (with #12 Screw Bezel) in the pre-drilled holes. (fig. 33.1) Make sure the flat surfaces of the Flange Assembly are flush to the (9514) Mid

Cross as shown in fig. 33.3.

C: Attach the Flange Assembly flush to top of (9514) Mid Cross opening using 4 (S6) #12 x 1” Pan Screws (with

#12 Screw Bezel) as shown in fig. 33.1 and to both sides using 5 (S6) #12 x 1” Pan Screws per side. (fig. 33.1)

Fig. 33.1

Inside View w/ #12

Screw Bezel

S6

9514 side

Fig. 33.2

Outside View

9514 side w/ #12

Screw

Bezel

S7

* take inside view from an existing instruction

S6 x 5 per side

Fig. 33.3

flush to top of

Cross the 4 holes need to be pre-drilled

Hardware

14 x

4 x

8 x

S6

S7

FW6



#12 Screw Bezel

68 flush to bottom

* take inside view from an existing instruction

A

A

Step 34: Attach SL Gusset

A: Place (9521) Gusset so that it’s tight to (9264) Folding Panel Assembly Left A and attach to Flange Assembly with 2 (S6) #12 x 1” Pan Screws. (Fig. 34.1 & 34.2)

B: Pre-drill pilot hole with a 3/16” (4.8mm) drill bit then attach (9521) Gusset to (9264) Folding Panel Assembly

Left A with 1 (WL5) 1/4 x 2-1/2” Wafer Lag (with flat washer). (Fig. 34.1 & 34.2)

Fig. 34.1

Fig. 34.2

S6 x 2

Flange

Assembly

9521

9264 flat washer

WL5

1 x

9521

Wood Parts

Gusset 1-3/8 x 3 x 14-3/32”

2 x

1 x

S6

WL5

Hardware

#12 x 1” Pan Screws

1/4 x 2-1/2” Wafer Lag (with flat washer)

69

Step 35: Attach Elbow Assembly to Flange Assembly

Note: Keep all bolts loose until further step.

A: Fit one of the Elbow Assemblies to the Flange Assembly by lining up the arrows on each assembly. Attach

Elbow Assembly to Flange Assembly using 6 (PB1) ¼ x 3/4” Pan Bolts and Square Lock Nut. (fig. 35.1, 35.2 and

35.3)

B: Attach one of the Elbow assemblies to another Elbow Assembly making sure to line up the arrows on each assembly. Attach 6 (¼ x 12.7)mm Pan Bolt with Square Lock Nut. Repeat this instruction for 2 more. (fig. 35.2 and 35.3)

Use Quadrex Driver as a guide pin for each hole before inserting bolt.

Quadrex Driver

Fig. 35.1

Fig. 35.2

Top Slide Bolt Holes

¼ x 12.7mm

Pan Bolt

Square

Lock Nut

Fig. 35.3

Align each elbow using the molded arrows.

70

Elbow

Assembly

Flange

Assembly

Other Parts

1 x Quadrex Driver

24 x 1/4 x 12.7mm Pan Bolt

24 x 1/4” Square Lock Nut

Step 36: Attach TNR 3 Slide Exit to Elbow Assembly

A: Insert flange of Exit Elbow Assembly (slide elbow) into the slots on TNR3 Short Exit. (fig. 36.1)

B: Rotate Slide Exit and use Quadrex Driver as a guide pin so the holes are aligned and attach with 5 (PB1) 1/4 x 3/4” Pan Bolts (with lock nuts) starting with the bottom middle hole and working up each side. (fig. 36.2 and 36.3)

C: At this point make sure all the slide bolts are tight.

Use a 7/16” open end wrench to hold nut and then tighten bolt with Quadrex Driver.

Fig. 36.1

Fig. 36.2

Exit Elbow

Assembly

Slot of TNR3

Short Exit

Lock

Nut

PB1

TNR3

Short Exit

Fig. 36.3

Lock

Nut

Start with this bolt

PB1

5 x

Hardware

PB1

1/4 x 3/4” Pan Bolt

(1/4” lock nut)

71

PB1

Bottom of Slide Views

Other Parts

1 x TNR3 Short Exit

Step 37: Attach Exit End Assembly to Fort

A: Fit the Exit End Assembly to the last Elbow Assembly by lining up the arrows on each assembly. Notice the elbow orientation. (fig. 37.1). Attach with 6 (¼ x 12.7)mm Pan Bolts and Square Lock Nuts. (fig. 37.2)

Fig. 37.1

Elbow

Assembly

Fig. 37.2

1/4 x 12.7mm

Pan Bolt

Exit Elbow

Assembly

Square Lock Nut

Make sure arrows are aligned

72

Other Parts

6 x 1/4” x 12.7mm Pan Bolt

6 x 1/4” Square Lock Nut

A

Step 38: Attach TNR 4 Clamp Rings

A: Place 2 TNR4 Clamp Rings around each joint making sure to match the arrows with the end of the Clamp

Ring as shown in (fig. 38.1 & 38.2 ).

B: Connect TNR4 Clamp Rings in 2 spots using 1 (PB6) ¼ x 1” Pan Bolt (with lock nut) per side. (fig. 38.3)

Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess.

Fig. 38.1

Fig. 38.2

PB6

Lock

Nut

TNR4

Clamp

Rings

Make sure arrows are aligned

TNR4

Clamp

Rings

PB6

Fig. 38.3

Lock

Nut

Note: For ease of assembly bottom set of clamp rings can be rotated 90 degrees to install bolts.

Hardware

10 x

PB6

1/4 x 1” Pan Bolt

(1/4” lock nut)

73

After the clamp rings are attached to the elbows, fasten them end to end with two pan bolts and lock nuts

Other Parts

10 x TNR4 Clamp Ring

A

A

Step 39: TNR Brace Assembly

A: Attach (9493) Groud Brace C to (9492) Groud Brace B with 1 (H8) 1/4 x 4-1/4” Hex Bolt (with lock washer, flat washer and t-nut) in the top hole. Make sure both boards are square then attach with 1 (S11) #8 x 2” Wood

Screw. (Fig. 39.1)

B: Place TNR Brace assembly centered over pilot holes of (9491) Groud Brace A. Attach with 2 (S4) #8 x 3”

Wood Screw. (fig. 39.2 & 39.3)

Fig. 39.1

9493 9492

1/4”

T-Nut

S11

1/4” Flat Washer

1/4” Lock Washer

H8

Fig. 39.2

Fig. 39.3

9491

S4

1 x

1 x

9493

9492

Wood Parts

Groud Brace C 1-1/4 x 3 x 19-1/2”

Groud Brace B 1-1/4 x 2-3/4 x 27-1/2”

1 x

1 x

2 x

S11

H8

S4

Hardware


1/4 x 4-1/4” Hex Bolt (1/4” lock washer, 1/4” flat washer, 1/4” t-nut)


74

A

Step 40: Attach Elbow Assemblies and TNR4 Slide

A: Place 1 TNR4 Post Mount Clamp on either side of the Clamp Ring so that the bent tops clip in behind the

Clamp Ring. (fig. 40.1 & 40.2)

B: Insert the TNR4 Post Mount Base in between the 2 Post Mount Clamps and screw all pieces together using 1

¼ x 14.5mm Pan Head Bolt and Square Nylock Nut. (fig. 40.2)

C: Attach TNR4 Post Mount Base to (9493) Groud Brace C, pre-drill with a 1/8” drill bit then attach with 2 (S6) #12 x 1” Pan Screws. (fig. 40.2)

D: Attach the Post Mount Clamp to the clamp ring using 1 (S37) #7 x 5/8” Pan Screw. (fig. 40.2)

TNR4 Post

Mount Clamp

Fig. 40.2

S37

Fig. 40.1

¼ x 14.5mm

Pan Head Bolt

TNR4 Post

Mount Base

S6

100

9493

2 x

1 x

S6

S37

Hardware


#7 x 5/8” Pan Screw

75

Other Parts

2 x TNR4 Post Mount Clamp

1 x TNR 4 Post Mount Base

1 x 1/4 x 14.5 mm Pan Head Bolt

1 x Square Lock Nut

A

Step 41: Attach TNR 3 Slide to Fort

A: On the fourth attached Elbow Assembly remove the pan bolt and nut which is facing the fort (installed in Step 32).

(fig. 41.1) The bolt will no longer be needed, but keep the lock nut.

B: Loosely attach TNR3 Tube Support (at the slightly bent end) to the slide seam using 1 (PB6) 1/4 x 1” Pan Bolt (with flat washer and the previously removed lock nut). (fig. 41.2)

C: Rotate TNR3 Tube Support and attach to (9266) Folding Panel Assembly Right B using 1 (S6) #12 x 1” Pan Screw as shown in (fig. 41.2).

D: Fully tighten screw and bolt.

Fig. 41.1

Fig. 41.2

TNR 3 Tube

Support Lock

Nut

Flat

Washer

Note: Flat end down

9266

S6

1 x

1 x

S6

PB6

Hardware


1/4 x 1” Pan Bolt

(1/4” flat washer & 1/4” lock nut - previously removed)

PB6

Remove PB1 (1/4 x 3/4”

Pan Bolt) first then install

PB6 (1/4 x 1” Pan Bolt with flat washer)

Other Parts

1 x TNR3 Tube Support

76

Step 42: Install Ground Stakes

MOVE FORT TO FINAL LOCATION PRIOR TO STAKING

FINAL LOCATION MUST BE LEVEL GROUND

A: In the 6 places shown in fig. 41.1 drive the Rebar Ground Stakes 13” (33cm) into the ground against (9265)

Folding Panel Assembly Left B, (9264) Folding Panel Assembly Left A, (9490) Groud Brace, (9491) Ground Brace

A. Be careful not to hit the washer while hammering stakes into the ground as this could cause the washer to break off. (fig. 42.1 and 42.2)

B: Attach Ground Stakes using 1 (S7) #12 x 2” Pan Screw per ground stake as shown in fig. 42.3.

C: After driving stakes into the ground, check for sharp edges caused by the impact of the hammer. Smooth any sharp edges from impact area and touch up with outdoor paint.

Fig. 42.1

Warning!

To prevent tipping and avoid potential injury, stakes must be driven 13” (33cm) into ground.

Digging or driving stakes can be dangerous if you do not check first for under-ground wiring, cables or gas lines.

9490

SEE FRONT COVER

9491

6 x

Hardware

S7

Pan Screw

77

Fig. 42.2

13” (33cm)

In Ground

S7

Rebar

Ground

Stake

Other Parts

6 x Rebar Ground Stake

Final Step: Attach I.D. Plaque

ATTACH THIS WARNING & I.D. PLAQUE

TO THIS LOCATION ON YOUR PLAY

EQUIPMENT!

This provides warnings concerning safety and important contact information. A Tracking Number is provided to allow you to get critical information or order replacement parts for this specific model.

A: Attach KK Playset

Plaque to a location on your set that is easily seen and read by a supervising adult using

4 (S37) #7 x 5/8” Pan

Screws as shown below.

KK Playset

Plaque

4 x S37

Hardware

#7 x 5/8” Pan Screw

78

S37

Other Parts

1 x KK Playset Plaque

NOTES

79

NOTES

80

KIDKRAFT

Consumer Registration Card

Initial Last Name First Name

Street

City

Country

Apt. No.

State/Province ZIP/Postal Code

Telephone Number

E-Mail Address

Model Name Model Number (Box Labels)

Serial Number (on ID Plaque)

Date Purchase Purchased From

MM / DD / YY

How would you rate this product for quality?

Excellent Very Good Average

How would you rate this product for ease of assembly?


How would you rate our instructions?


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MAIL TO:

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4630 Olin Road

Dallas, TX 75244

United States

Attention: Customer Service

Fill out your registration card online at https://prdregistration.kidkraft.com/

KidKraft would like to say Thank You for your time and feedback.

KidKraft Cozy Escape Playhouse Assembly Instruction

COZY ESCAPE PLAYHOUSE - F29045

INSTALLATION AND OPERATING INSTRUCTIONS

WARNING

Table of Contents

Warnings and Safe Play Instructions

WARNING

WARNING – Safe Play Instructions

Protective Surfacing - Reducing Risk of Serious Head Injury From Falls.

Instructions for Proper Maintenance

About Our Wood

Complete and mail registration card to receive important product notifications and assure prompt warranty service.

5 Year Limited Warranty

RESIDENTIAL USE ONLY

Keys to Assembly Success

CAUTION – Protrusion Hazard

Your Key To Quick Assembly

SAVE TIME - TIP #1:

Wood parts are found in Box 2, 3, 4 & 5. Open each box with wood parts and look for the Key Number stamped on the end of the wood part (see chart below).

Sort each wood part into the different assembly steps.

Part Quantity Key Number Part Description Part Size

SAVE TIME - TIP #2:

In addition to the key number stamp, you can also identify the wood parts by using the Parts Identification pages in the manual.

HARDWARE:

The majority of each hardware part comes packed in a separate bag so you do not need to sort the hardware. Each assembly step indicates which hardware (bolt, screw, washer etc.) you will require to complete the step.

Part Identification (Reduced Part Size)

Hardware Identification (Actual Size)

(Reduced Part Size)

A.

This is the time for you to inventory all your hardware, wood and accessories, referencing the parts identification sheets. This will assist you with your assembly.

• The wood pieces will have the key number stamped on the ends of the boards.

Organize the wood pieces by step, as per the key numbering system below.

• Please refer to Page 6 for proper hardware assembly.

• Each step indicates which bolts and/or screws you will need for assembly, as well as any flat washers, lock washers, t-nuts or lock nuts.

B.

If there are any missing or damaged pieces or you need assistance with assembly please contact the consumer relations department directly. Call us before going back to the store.

1.800.933.0771 or 972.385.0100

[email protected]

[email protected]

For online parts replacement visit https://parts.kidkraft.com/

+31 20 305 8620 [email protected]

For online parts replacement visit https://parts.kidkraft.eu/

C.

Read the assembly manual completely, paying special attention to ANSI warnings; notes; and safety/maintenance information on pages 1 - 6.

D.

Before you discard your cartons fill out the form below.

located on the KidKraft ID Plaque (9320374).

• The carton I.D. stamp is located on the end of each carton. The tracking number is

• Please retain this information for future reference. You will need this information if you contact the Consumer Relations Department.

MODEL NUMBER: F29045

A A

add to pg 63 of V6

* take inside view from an existing instruction

* take inside view from an existing instruction

A

MOVE FORT TO FINAL LOCATION PRIOR TO STAKING

FINAL LOCATION MUST BE LEVEL GROUND

Warning!

SEE FRONT COVER

ATTACH THIS WARNING & I.D. PLAQUE

TO THIS LOCATION ON YOUR PLAY

EQUIPMENT!

NOTES

NOTES

KIDKRAFT

Consumer Registration Card

Fill out your registration card online at https://prdregistration.kidkraft.com/

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Falcon Ridge Wooden Swing Set / Playset

KidKraft

Adventure Ridge Swing Set / Playset