Reliable 3300SD Instruction Manual
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44 Pages
Reliable 3300SD industrial sewing machine is a high-speed, single-needle lockstitch machine capable of sewing light to medium-weight materials at speeds of up to 4,500 stitches per minute. It features an automatic reverse feed stitch mechanism, a one-touch presser foot lifter, and adjustable stitch length and presser foot pressure. The machine comes with a variety of accessories, including a thread stand, bobbins, and needles.
advertisement
3 3 00SD
INDUSTRIAL SEWING MACHINE INSTRUCTION MANUAL
IMPORTANT SAFETY INSTRUCTIONS-----
To get the most out of the many functions of this machine and operate it in safety.it is necessary to use this machine correctly.Please read this instruction Manual carefully before use.Whe hope you will enjoy the use of your machine for a long time.Please remember to keep this manual in a safe place.
1. ObseNe the basic safety measures.including, but not limited to the following ones.whenever you use the machine.
2. Read all the instructions,including,but not limited to this Instruction Manual before you use the machine.
In addition, keep this Instruction Manual so that you may read it at anytime when necessary.
3. Use the machine after it has been ascertained that it conforms with safety rules/standards valid in your
Country.
4. All safety devices must be in position when the machine is ready for word or in operation.
The operation without the specified safety devices is not allowed.
5. This machine shall be operated by appropriately-trained operators.
6. For your personal protection, we recommend that you wear safety glasses.
7. For the following, turn
off
the power switch or disconnect the power plug of the machine from the receptacle.
7-1 For threading needle(s), looper, spreader etc. And replacing bobbin.
7-2 For replacing part(s) of needle, presser foot, throat plate, looper.spreader, feed dog, needle guard, folder, cloth guide etc.
7-3 For repair work.
7-4 When leaving the working place or when the working place is unattended.
8. If you should allow oil, grease, etc. used with the machine and devices to come in contact with your eyes or skin or swallow any of such liquid by mistake, immediately wash the contacted areas and consult a medical doctor.
9. Tampering with the live parts and devices, regardless of whether the machine is powered, is prohibited.
10. Repair, remodeling and adjustment works must only be done by appropriately trainde technicians or specially skilled personnel. Only spare parts designated by can be used for repairs.
11. General maintenance and inspection works have to be done by appropriately trained personnel.
12. Repair and maintenance works of electrical components shall be conducted by qualified electric technicians or under the audit and guidance of specially skilled personnel.
Whenever you find a failure of any of electrical components, immediately stop the machine.
13. Before making repair and maintenance works on the machine equipped with pneumatic parts such as an air cylinder, the air compressor has to be detached from the machine and the compressed air supply has to be cut
off.
Existing residual air pressure after disconnecting the air compressor from the machine has to be expelled. Exceptions to this are only adjustments and performance checks done by appropriately trained technicians or specially skilled personnel.
14. Periodically clean the machine throughout the period of use.
15. Grounding the machine is always necessary for the normal operation of the machine. The machine has to be operated in an environment that is free from strong noise sources such as high-freauency welder.
16. An appropriate power plug has to be attached to the machine by eledtric technicians. Power plug has to be commected to a grounded receptacle.
17. The machine is only allowed to be used for the purpose intended. Other used are not allowed.
18. Remodel or modify the machine in accordance with the safely rules/standards while taking all the effective safety measures. assumes no responsibility for damage by remodeling or modification of the machine.
19. Warning hints are marked with the two shown symbols.
Danger of injury to operator or service staff
�
&
Items requiring special attention
CONTENTS
• INSTRUCTION MANUAL
1. SPECIFICATIONS ........................................................................................................................ 1
2. INSTALLATION ............................................................................................................................. 1
3. ADJUSTING THE HEIGHT OF THE KNEE LIFTER ..................................................................... 2
4. INSTALLING THE THREAD STAND ............................................................................................. 3
5. LUBRICATE ................................................................................................................................. 3
6. LUBRICATION ............................................................................................................................... 3
7. ADJUSTING THE AMOUNT OF OIL(OIL SPLASHES) IN THE HOOK ........................................ .4
8. ATTACHING THE NEEDLE ............................................................................................................ 5
9. SETTING THE BOBBIN INTO THE BOBBIN CASE ..................................................................... 6
10. ADJUSTING THE STITCH LENGTH ............................................................................................. 6
11. PRESSER FOOT PRESSURE ...................................................................................................... 6
12. HAND LIFTER ............................................................................................................................... 6
13. ADJUSTING THE HEIGHT OF THE PRESSER BAR ................................................................... 7
14. THREADING THE MACHINE HEAD ............................................................................................. 7
15. THREAD TENSION ....................................................................................................................... 8
16. THREAD TAKE-UP SPRING ......................................................................................................... 8
17. ADUSTING THE THREAD TAKE-UP STROKE ............................................................................ 9
18. NEEDLE-TO-HOOK RELATIONSHIP ........................................................................................... 9
19. HEIGHT OF THE FEED DOG ..................................................................................................... 10
20. TILT OF THE FEED DOG ............................................................................................................ 10
21. ADJUSTING THE FEED TIMING ................................................................................................. 11
22. ADJUSTMENT OF THE PEDAL .................................................................................................. 12
23. PEDAL OPERATION ................................................................................................................... 12
24. ONE-TOUCH TYPE REVERSE FEED STITCHIN MECHANISM ..............................................
.
. 13
25. WIPER ......................................................................................................................................... 14
• PARTS BOOK
1. MACHINE FRAME&MISCELLANEOUS COVER COMPONENTS ......................................... 17-20
2. MAIN SHAFT& THREAD-UP LEVER COMPONENTS ............................................................ 21-22
3. NEEDLE BAR.UPRIGHT SHAFT&HOOK DRIVING SHAFT COMPONENTS ....................... 23-24
4. HAND LIFTER COMPONENTS .............................................................................................. 25-26
5. FEED MECHANISM COMPONENTS .................................................................................... 27-30
6. THREAD TRIMMER COMPONENTS .................................................................................... 31-32
7. AUTOMATIC REVERSE FEED COMPONENTS .................................................................... 33-34
8. WIPER COMPONENTS ........................................................................................................... 33-34
9. OIL LUBLICATION COMPONENTS ........................................................................................ 35-36
10. OIL RESERVOIR COMPONENTS .......................................................................................... 35-36
11. THREAD STAND COMPONENTS .......................................................................................... 37-38
12. ACCESSORIES ...................................................................................................................... 37-38 vi
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Application
[
I Sewing speed
Max. Stitch length
Needle
Presser foot lift
Lubricating oil
Noise r.f:tln�4500rpm, J]Jfll-.4000rpm
DBX1 #9-#18
13mm ( f;i;,'lt ) 15mm(i'w::;k:)
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Max 4500rpm
5mm
DB x 1 #9 to #18
� 3mm(standard) 15mm(Max)
White Oil 10
Workplace-related noise at sewing speed n = 4,500 min · · • : LPA � 83 dB(A)
Noise measurement according to DIN 45635-48-A-1.
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; WARNING:
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine.
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6.
1) Full pore of the thread take-up crank
shaft8with
lipin before disassembly small screw of the thread take-up crank
shaft8.
2) Disassembly small screw before Disassembly the needle rod holder ASM, then full pore of the needle bar connection ASM
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LUBRICATION
f.) with lipin.
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WARNING:
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine.
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Information on lubrication
1 }· Fill oil pan 8 with Machine Oil up to HIGH mark O
.
2) When the oil level lowers below LOW mark 0) , refill the oil pan with the specified oil.
3) When you operate the machine after lubrication, you will see splashing oil through oil sight window
8 if the lubrication is adequate.
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4) Note that the amount of the splashing oil is unrelated to the amount of the lubricating oil.
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When you first operate your machine after setup or after an extended period of disuse, run your machine at 3,000 to 3,500 rpm. for about 10 minutes for the purpose of breakin.
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ADJU�TING THE AMOUNT OF OIL (OIL SPLASHES) IN THE HOOK
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Amount of oil (oil splashes) confirmation paper
® flil.m ( � ') fflliAfft'i'
Position to confirm the amount of oil (oil splashes)
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70mm
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Oil splashes confirmation paper
EiZ 1m fij n€ flil ffi �
Closely fit the paper against the wall surface of the bed.
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* When carrying out the procedure described below in 2, remove the slide plate and take extreme caution not to allow your fingers to come in contact with the hook.
1) If the machine has not been sufficiently warmed up for operation, make the machine run idle for approximately three minutes. (Moderate intermittent operation)
2) Place the amount of oil (oil splashes) confirmation paper under the hook while the sewing machine is in operation.
3) Confirm the height of the oil surface in the oil reservoir is within the range between "HIGH" and "LOW".
4) Confirmation of the amount of oil should be completed in five seconds. (Check the period of time with a watch.)
-4-
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PARTS BOOK
Please confirm the relative applications Ref. No,part No. when buying the parts.
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MAIN SHAFT& THREAD-UP LEVER COMPONENTS
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15
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NEEDLE BAR, UPRIGHT SHAFT&HOOK DRIVING SHAFT COMPONENTS
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Part NO.
6
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2
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[02.03-01
102.03-02
102.03-03
102.03-04
02-509400821-1
102.03-06
102.03-07
8
9
102.03-08
02-508440521-1
10 102.03-10
l
l 101.03- l l
12 101.03-12
13 101.03-13
14 101.03-14
15 02-816400811-1
16
101.03-16
17 02-816400811-1
18 101.03-18
19 101.03-19
20 02-816400811-1
21 101.03-21
22
02-816400811-1
23 I 02.03-23
24 101.03-24
25 102.03-25
26 102.03-26
27 102.03-27
28 02-812280711-1
29 102.03-29
30
02-511400511- l
31 102.03-31
32
101.03-32
33 02-511401021-1
34
02-812280711-1
35 102.03-35
36 101.03-38
37 101.03-39
38 101.03-40
39 101.03-41
40
101.03-42
41 101.03-43
42 02-612281311-l
43 101.03-46
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Description
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Gear&pinion asm.
Gear&pinion asm.,upper
Gear asm.
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Screw l/4x40 L=8
1HllJ _t {i):iti tft�JHL!:
Pinion asm.
Screw l/4x40 L=8
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Cap
Needle bar bushing upper
Needle bar
Needle rod holder asm.
Screw 9/64x40 L=7.5
Slide block
Needle bar thread guide
Needle bar bushing,lower
Screw l/8x44 L=4.8
Needle bar thread guide
Needle DBXL #14
Gear&pinion asm.,lower
Gear asm.
Screw l/4x40 L=8
Pinion asm.
Screw l/4x40 L=8
Upright shaft
Hook asm.
,
Upright shaft bushing,upper
Upright shaft bushing,lower
Bushing rear
Screw 3/16x28 L
=
7
Thrust collar asm.
Screw l l /64x40 L=5
Lower shaft
Bobbin case holder
Screw l l/64x40 L=9.5
Screw 3/l 6x28 L
=
7
Lower shaft front metal
Oil seal screw asm.
Oil wick
Oil seal screw
Bobbin
Bobbin case
Hook bobbin case asm.
Screw 3/16x28 L=l3
Slide block base
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1
1
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CO MPONENTS
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3
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41
26
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FEED MECHANISM
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12
17
15
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13
41
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1-58
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57
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Ref. NO.
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Part NO.
3
4
I
2
102.05-01
102.05-02
02-509400621-1
101.05-04
5
6
7
101.05-05
02-312280721-1
102.05-07
8
9
102.05-08
102.05-09
10
102.05-10
11 02-512281821-1
12 102.05-12
13
102.05-13
14
02-809400424-1
15 102.05-15
16 102.05-16
17 102.05-17
18
101.05-18
19 102.05-19
20 102.05-20
21
101.05-21
22
102.05-22
23
102.05-23
24 102.05-24
25 102.05-25
26
102.05-26
27 102.05-27
28 02-815280711-1
29
02-809400424-1
30
102.05-30
31 102.05-31
32
101.05-32
33
02-608440621-1
34 102.05-34
35 101.05-35
36
02-411400523-1
37 102.05-37
38 102.05-38
39
102.05-39
40
02-509400621-1
41 04-618280400-1
42
101.05-42
43
02-412281621-1
44 102.05-44
45 02-412281421-1
46
102.05-46
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Description
1ftl:i!M.l!H
1ftlJ!;MJiHtJ\i
j!fft�tin
:i!M iJ� TJ ff
:i!l4iffil-=p .$$itl�
Feed adjust rod
Feed regulator pin
Screw 9/64x40 L=6
Feed regulator
Feed regulator bushing
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Screw 3/l 6x28 L=7
�MiffiJTi!P,,�,t.i
Feed regulator screw
:i!M ReJfl!-*Jt
:i!M Re t}HHJ\i
:i!M Heiififfl
**"' Reiififfl!PJ n
:i!M.l!H.
:i!M.l!H�
:i!M.l!H�fi" t�5f:iiH
Spring
Feed adjust pin
Feed dial
Screw 3/16x28 L=l8
Rocker shaft connecting rod
Walking foot long pin
Screw 9/64x40 L=4
Connecting rod
:i!M�11!PJ,ttom11
Rubber ring ffl;)J��il 1llJt
Feed reverse spring
1ftl :i!M.l!Ht� gi
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E-ring 5
1ftl:i!MaaMm#
Feed reverse arm asm.
1ftl :i!M DBM !Pi fT
1ftl:i!M.i!Ht� !I
Screw
E-ring 5
1f1J*MtftJt
mm�
t&��tij
Spring
Walking foot short pin
**"'*mzw�
Connecting link long pin
�Mmm;1Jt&
Connecting link short pin
**"' mzw ���111!:j:
Feed adjust link asm.
:i!Mm;b��ft:t°t�
Adjusting link fulcrum shaft ft :ti" tfi !Pi fT
;ii,tHij�iT
5f!!,H�
:i!M !frtl !frtl Jfl f:!l !I
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1l1fl���1.;n tftJt�JE�
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Screw l 5/64x28 L=7
Screw 9/64x40 L=4
Feed bar shaft
Retaining ring
Fedd dog I
Screw l /8x44 L=6
Feed bar asm.
Adjusting link spring guide
Screw I l/64x40 L=5
Feed spring hood
Feed rocker shaft
Walking foot middle pin fill M Wj !PJfT
Screw 9/64x40 L=6 t� 5f .itH!frtl1ftt,£J:
Nut 9/32x28
:i!# llli M �1111f
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Feed rocker shaft crank asm.
Screw 3/16x28 L=l5.5
Lifting rocker asm.
Screw 3/16x28 L=14 ff-r 5f .l!H!frtl1ft!Plir
Hinge screw
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2
2
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2
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FEED MECHANISM COMPON�NTS
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12
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41
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Ref. NO.
14
Part
NO.
47 102.05-47
48 102.05-48
49
02-816400611-1
50
102.05-49
51
02-411400721-1
52 102.05-50
53
102.05-51
54
02-412281421-l
55 102.05-52
56 02-511401121-1
57 102.05-59
58 102.05-61
59
02-816400611-1
60
I 02.05-63
61 102.05-64
62 102.05-65
63
02-816400911-1
64
02-81640 I 041-1
65 102.05-68
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Description tt5H!!I
Feed driving shaft tfr 5f tflllt� � gJHt-
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tir 5f
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l1H
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1,,; tr iitl*#:jjT-gJHt-
Thrust collar asm.
Screw l/4x40 L=6
Feed rocker shaft bushing
Screw 1 l/64x40 L=7
Retaining ring
Feed bar crank asm.
Screw 3/ l 6x28 L= 14
Driving shaft crank asm.
Screw ll/64x40 L=I0.5
Reverse feed control lever asm. tt 5f$rtl�!l tt 5f $rtlt1! !]
�tr ii'l**-Hmom!l ifil**4$!!l
Thrust collar asm.
Screw I /4x40 L=6
Rubber ring
Feed reverse shaft iitl :i!# $!fl $rtl � if1J **4 :jj T-�I tr
1t,J **4:Jj T-JE {ftt; iftl*#iliT-
Feed lever metal n
Screw 1/4x40 L=8.5
Screw l/4x40 L= I 0
Reverse feed control lever
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THREAD TRIMMER COMPONENTS
1 2 3
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18
-22
-31-
8
9
10
11
12
13
14
15
16
4
5
6
7
l
2
3 fr-% {'I: %
Ref. NO.
Part NO.
101.07-01
101.07-02
101.07-03
101.07-04
101.07-05
101.07-06
101.07-07
101 .07-08
101.07-09
IOl.07-10
101.07-ll
101.07-12
101.07-13
101.07-14
101.07-15
101.07-16
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Description
Reverse feed switch asm.
Automatic reverse stitching rods
Automatic reverse stitching bars screws
Automatic reverse stitching bars nut
Reverse stitching crank down
Seam crank screws
Reverse stitching crank screws
Reverse feed connecting link
E-ring 20
Washer l 6x24x2.6
Rubber plunger
E-ring 4
Plunger arm pin
Reverse feed magnet asm.
Screw 15/64x28 L=l2
Plunger spring
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1
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Note
21
22
23
24
17
18
19
20
25
26
27
28
29
13
14
15
16
9
10
11
12
7
8
5
6
I
2
3
4
101.08-01
101.08-02
101.08-03
IOl.08-04
101.08-05
101.08-06
101.08-07
I 0l.08-08
101.08-09 l01.08-10
101.08-11
101.08-12
101.08-13
101.08-14
lO
1.08-15
101.08-16 lO 1.08-17
I0L.08-18
101.08-19
101.08-20
101.08-21
101.08-22
101.08-23
101.08-24
101.08-25
IO l.08-26 lOl.08-27
101.08-28
02-412280921-1
rim ms#
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Wiper asm.
Wiper cover
Screw M3
Hinge screw
Nut 9/64x40
Wiper link A
Wiper link B
E-ring
Wiper link B,hinge screw
Wiper hinge screw collar
Wiper spring
Nut l 1/64x40
Wiper rubber A
Wiper rubber B
Wiper solenoid
Wiper solenoid shaft
Power switch
Electric wire
2-core cabtyre cord
Wiper base asm
Wiper link collar
Screw pin contact
Wiper
Screw 9/64x40 L=5
Wiper collar
E-ring
Wiper driving shaft asm
Screw 3/ J 6x28 L=9
-34-
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1
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2
1
3
2 l
J¥.!%
11:f:
#
Ref. NO. Part NO.
I
02.09-0
I
I
02.09-02
102.09-03
02-412280623-1
102.09-05
102.09-06
102.09-07
101.09-08
102.09-09
102.09-10
102.09-11
101.09-12
101.09-13
101.09-14
101.09-15
101.09-16
101.09-17
101.09-18
101.09-19
101.09-20
101.09-21
101.09-22
101.09-23
02-61140
I
021-1
101.09-26
02-615281221-1
101.09-28
102.09-37
I
02.09-38
13
14
15
16
17
18
19
I
2
3
4
8
9
10
5
6
7
11
12
24
25
26
27
20
21
22
23
28
29
:7.
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Description
yllf f&T
jllffiJOlliil
.i¥J4�111rm� y
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Oil sight window
Rubber ring
Main shaft oil tube
Screw 3/16x28 L=6
Oil felt presser
Oil return tube asm
Holder
Oil wick
Oil adjusting screw
Spring
Oil tube
Lubricating oil pump asm
Oil pump installing base
Oil pump
Oil pump impeller
Screw D=3 L=
I 0
Lubricating oil pump cover
Oil pump impeller cover
Plunger
Plunger spring
Plunger screw
Hook driving shaft oil tube
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Screw M3 L=8
Screw l l /64x40 L=9.5
Oil pump support,large
Screw
I
5/64x28 L
=
12
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Rubber joint
Bobbin pulley
Screw
5
6
7
8
I
2
3
9
10
I.
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IOI.
I
0-02
10 l.10-03
02-620240721-1
101.10-06
101.10-07
101.10-08
-
tfr J.EH!II � 1°1 Lib fW
101.10-09
10
11
101.10-10
10
I.
I
0-11
12 IO 1.10-12
13 10
I.
I 0- I 3
14
15
16
101.10-14
I
01.10-15
101.10-16
Oil reservoir asm
Oil reservoir
r,,';!!r.MH'¥i!k� .. ;n
Vertical shaft fitting arm
Screw
NutM6
� 11iJ
lll:I fW
�y,
Oil reservoir gasket
Screw 5/16x24 L
=
7
Rubber ring
Knee lifting rotating aim
Spring
E-ring 10
Screw M6 L=30
Screw M6 L=l7.5
Knee press cross shaft
Knee pan plate asm
17 10 l.10-17
Knee pan plate cover
18 101.10-18
Knee pan upright shaft
19
101.10-19
Knee pan plate rubber
20 101.10-20
Knee pan plate
21 101.10-21
Knee pan plate support
22 101.10-22
Screw M6 L= 12
23 101.10-23
Knee lifter push ro d
-36-
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Note
1
1
I
1
1
1
I
1
1
I
1
1
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I
1
I
1
1
2
2
2
1
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Ref. NO. Part NO.
16
17
18
19
20
4
5
6
7
8
9
10
1
2
3
11
12
13
14
15
101.12-01
101.12-02
101.12-03
101.12-04
101.12-05
101.12-06
IOl. l2-07
IO l.l2-08
101.12-09
101.12-10
101.12-11 l0l.l2-l2
IO 1.12-13
IO 1.12-14
101.12-15
101.12-16
IO 1.12-17
101.12-18
101.l2-19
101.12-20
12J111tt=
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1LI;
�
Ref. NO. Part NO.
5
6
7
8
I
3
4
9
10
101.14-01
101.14-03
101.14-04 l 0 1.14-05
101.14-06
101.14-07
101.14-08
101.14-09
IO 1.14-10
11
12
13
14
IO 1.14-11
IO 1.14-12
IO 1.14-13
101.14-14
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Description
Thread stand asm.
Spool retainer
Spool pin
Spool rest cushion
Spool rest
Screw M6 L
= l 6
Thread guide ann joint
Spool rest rod rubber cap
Spool rest arm
Spool rest rod,upper
Spool rest rod joint
Screw M5 L= 14
Nut M5
Spool rest rod,lower
Thread guide
Spring washer
NutM5
Nut M l6xl.5
Washer
I
6x30x2.6
Spring washer
Description
M achine hinge plate asm.
M achine hinge plate
Screw driver,largc
Screw driver,mendium
Screw driver,sm all
I
Bobbin
Macgube head cover
Macgube rest cover
O il reservoir asm.
Needle DBx
I
#
14 quakeproofwasher A quakeproo f washer B
Instruction book
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2
2
2
2
2
2
2
2
2
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Note
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3
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Note
-38-
1 800 268 1649 www.reliablecorporation.com
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