Magnetrol Pulsar R96 HART Instruction Manual

HART

®

Installation and Operating

Manual for Pulsar

®

Model R96

Software Version 1.x

High Performance 6 GHz

Pulse Burst Radar

Level Transmitter

2014/68/EU

Read this Manual Before Installing

This manual provides information on the Pulsar ® Model

R96 Radar transmitter. It is important that all instructions are read carefully and followed in sequence. The

QuickStart Installation

instructions are a brief guide to the sequence of steps for experienced technicians to follow when installing the equipment. Detailed instructions are included in the

Complete Installation

section of this manual.

Conventions Used in this Manual

Certain conventions are used in this manual to convey specific types of information. General technical material, support data, and safety information are presented in narrative form. The following styles are used for notes, cautions, and warnings.

NOTES

Notes contain information that augments or clarifies an operating step. Notes do not normally contain actions. They follow the procedural steps to which they refer.

Cautions

Cautions alert the technician to special conditions that could injure personnel, damage equipment, or reduce a component’s mechanical integrity. Cautions are also used to alert the technician to unsafe practices or the need for special protective equipment or specific materials. In this manual, a caution box indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

WARNINGS

Warnings identify potentially dangerous situations or serious hazards. In this manual, a warning indicates an imminently hazardous situation which, if not avoided, could result in serious injury or death.

Safety Messages

The PULSAR Model R96 system is designed for use in

Category II, Pollution Degree 2 installations. Follow all standard industry procedures for servicing electrical and computer equipment when working with or around high voltage. Always shut off the power supply before touching any components. Although high voltage is not present in this system, it may be present in other systems.

Electrical components are sensitive to electrostatic discharge. To prevent equipment damage, observe safety procedures when working with electrostatic sensitive components.

This device complies with Part 15 of the FCC rules.

Operation is subject to the following two conditions:

(1) This device may not cause harmful interference, and

(2) This device must accept any interference received, including interference that may cause undesired operation.

FCC ID: LPN R96

Any unauthorized changes or modifications not expressly approved by the party responsible for compliance could void user’s authority to operate this equipment.

WARNING!

Explosion hazard. Do not connect or disconnect designs rated Explosion-proof or Non-incendive unless power has been switched off and/or the area is known to be non-hazardous.

Low Voltage Directive

For use in Installations Category II, Pollution Degree 2.

If equipment is used in a manner not specified by the manufacturer, protection provided by equipment may be impaired.

Notice of Copyright and Limitations

Magnetrol

®

& Magnetrol

® logotype and Pulsar

® are registered trademarks of Magnetrol

®

International,

Incorporated.

Copyright © 2020 Magnetrol

®

International,

Incorporated. All rights reserved.

MAGNETROL reserves the right to make changes to the product described in this manual at any time without notice. MAGNETROL makes no warranty with respect to the accuracy of the information in this manual.

Warranty

All MAGNETROL electronic level and flow controls are warranted free of defects in materials or workmanship for eighteen months from the date of original factory shipment.

If returned within the warranty period; and, upon factory inspection of the control, the cause of the claim is determined to be covered under the warranty; then,

MAGNETROL will repair or replace the control at no cost to the purchaser (or owner) other than transportation.

MAGNETROL shall not be liable for misapplication, labor claims, direct or consequential damage or expense arising from the installation or use of equipment. There are no other warranties expressed or implied, except special written warranties covering some MAGNETROL products.

Quality Assurance

The quality assurance system in place at MAGNETROL guarantees the highest level of quality throughout the company. MAGNETROL is committed to providing full customer satisfaction both in quality products and quality service.

The MAGNETROL quality assurance system is registered to ISO 9001 affirming its commitment to known international quality standards providing the strongest assurance of product/service quality available.

58-602 Pulsar® Model R96 Radar Transmitter

Pulsar

®

Model R96

Pulse Burst Radar Level Transmitter

Table of Contents

1.0 QuickStart Installation

1.1 Getting Started..........................................................5

1.1.1 Equipment and Tools .....................................5

1.1.2 Configuration Information.............................6

1.2 QuickStart Mounting................................................7

1.2.1 Antenna .........................................................7

1.2.2 Transmitter.....................................................7

1.3 QuickStart Wiring ....................................................8

1.4 QuickStart Configuration .........................................8

1.4.1 QuickStart Menu Options ...........................10

1.4.1.1 QuickStart Numerical Data Entry...........11

2.0 Complete Installation

2.1 Unpacking ..............................................................12

2.2 Electronic Discharge (ESD) Handling Procedure....12

2.3 Before You Begin.....................................................13

2.3.1 Site Preparation ............................................13

2.3.2 Equipment and Tools ...................................13

2.3.3 Operational Considerations..........................13

2.3.3.1 Maximum Distance...............................14

2.3.3.2 Minimum Distance...............................14

2.3.3.3 Problematic Applications;

GWR Alternative ..................................14

2.4 Mounting................................................................15

2.4.1 Installing the Antenna ..................................15

2.4.1.1 Location................................................15

2.4.1.2 Beam Angle...........................................15

2.4.1.3 Obstructions .........................................16

2.4.1.4 Nozzles..................................................16

2.4.1.5 Standpipes and Stillwells .......................17

2.4.2 Installing the Transmitter .............................17

2.4.2.1 Orientation ...........................................17

2.4.2.2 Initial Installation..................................18

2.4.2.3 Low Echo Margin .................................18

2.5 Wiring ....................................................................19

2.5.1 General Purpose or Non-Incendive ..............19

2.5.2 Intrinsically Safe ...........................................20

2.5.3 Explosion Proof............................................20

2.6 Configuring the Transmitter....................................21

2.6.1 Bench Configuration....................................21

2.6.2 Menu Traversal and Data Entry....................22

2.6.2.1 Navigating the Menu ............................22

2.6.2.2 Data Selection.......................................22

2.6.2.3 Entering Numeric Data Using

Digit Entry ...........................................23

2.6.2.4 Entering Numeric Data Using

Increment/Decrement ...........................23

2.6.2.5 Entering Character Data .......................24

2.6.3 Password Protection .....................................24

2.6.4 Menu: Step-By-Step Procedure.....................25

2.6.5 Configuration Menu: Device Setup..............28

2.7 Configuration Using HART ® ..................................33

2.7.1 Connections .................................................33

2.7.2 Display Menu...............................................33

2.7.3 HART Revision Table ..................................33

2.7.3.1 Model R96............................................33

2.7.4 HART Menu................................................34

3.0 Reference Information

3.1 Description .............................................................36

3.2 Theory of Operation...............................................36

3.2.1 Pulse Burst Radar .........................................36

3.2.2 Equivalent Time Sampling ...........................37

3.3 Configuration Information .....................................37

3.3.1 Bottom Blocking Distance Description ........37

3.3.2 Echo Rejection .............................................39

3.3.3 Volumetric Capability ..................................39

3.3.3.1 Configuration Using Built-in

Vessel Types...........................................39

3.3.3.2 Configuration Using Custom Table ......41

3.3.4 Reset Function ...............................................41

3.4 Troubleshooting and Diagnostics ............................42

3.4.1 Diagnostics (Namur NE 107) ......................42

3.4.2 Diagnostic Indication Simulation.................44

3.4.3 Diagnostic Help ...........................................44

3.4.4 Diagnostic Indicator Table ...........................46

3.4.5 Additional Diagnostic/Trouble

Shooting Capabilities ...................................48

3.4.5.1 Echo History Setup...............................48

3.4.5.2 Event History........................................48

3.4.5.3 Context-sensitive Help ..........................48

3.4.5.2 Trend Data............................................48

continued on next page


3.5 Agency Approvals....................................................49

3.5.1 Agency Drawing & Entity Parameters..........50

3.6 Replacement Parts...................................................52

3.7 Specifications ..........................................................53

3.7.1 Functional – Transmitter ..............................53

3.7.2 Functional – Environmental.........................54

3.7.2.1 Safe Operating Area ..............................55

3.7.2.2 Supply Voltage ......................................55

3.7.3 O-ring (seal) Selection Chart........................55

3.7.4 Functional – Antenna...................................56

3.7.5 PULSAR Model R96 Antenna

Pressure/Temperature Rings .........................56

3.7.6 Physical ........................................................57

3.8 Model Numbers......................................................58

3.8.1 PULSAR Model R96 Radar Transmitter ......58

3.8.2 Radar Antennas – Dielectric Rod .................59

3.8.3 Radar Antennas – Horn ...............................60

4.0 Advanced Configuration/Troubleshooting Techniques

4.1 Echo Rejection .........................................................61

4


58-602 Pulsar

®

Model R96 Radar Transmitter

1.0

QuickStart Installation

The QuickStart Installation procedures provide an overview of the key steps for mounting, wiring, and configuring the

PULSAR Model R96 radar level transmitter. These procedures are intended for experienced installers of electronic level measurement instruments.

See Complete Installation, Section 2.0, for detailed installation instructions.

1.1

Getting Started

Before beginning the QuickStart Installation procedures, have the right equipment, tools, and information available.

1.1.1 Equipment and Tools

No special tools are needed. The following items are recommended:

• Threaded antenna and process connection . . . . 2" (50 mm)

• Transmitter/antenna connection. . . . . 1 3 ⁄

4

" (44 mm) wrench

• Transmitter adjustment . . . . . . . . . . . 1 1 ⁄

8

" (28 mm) wrench

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 ⁄

32

" Hex wrench

• Torque wrench . . . . . . . . . . . . . . . . . . . . . . highly desirable

• Flat-blade screwdriver

• Digital multimeter or volt/ammeter . . . . . . . . . . . Optional

• 24 VDC (23 mA) power supply . . . . . . . . . . . . . . Optional

5

6

1.1.2 Configuration Information

To utilize the QuickStart menu available on the

PULSAR Model R96, some key information is required for configuration.

Gather the information and complete the following operating parameters table before beginning configuration.

NOTES: The QuickStart menu is available for Level Only applications.

1. Refer to Section 2.6.5 for configuration menus for Volume applications.

2. These configuration steps are not necessary if the transmitter was pre-configured prior to shipment.

Display

Level

Units

Question

What units of measurement will be used?

Answer

_____________

_____________ Tank

Height

What is the tank height?

Antenna

Model

What type of antenna is being used?

Select first 7 digits of Model number.

(See nameplate on side of antenna)

Antenna What is maximum nozzle length for

Extension which the antenna can be used?

Select last 3 digits of Model number.

(See nameplate on side of antenna)

Antenna

Mount

Is the antenna mounting NPT, BSP, or flanged?

Dielectric What is the dielectric of the process medium?

4 mA What is the 0% reference point for the

Setpoint 4.0 mA value?

(LRV)

20 mA What is the 100% reference point for

Setpoint the 20.0 mA value?

(URV)

PV Alarm What output current is desired when a

Selection failure indicator is present?

_____________

_____________

_____________

_____________

_____________

_____________

_____________

58-602 Pulsar

®


Set Screw

Universal

Connector

➁

➄

➃

➂

➀

Index

Mark

1 dot: GP/IS

2 dots: XP

➀

1.2

QuickStart Mounting

NOTE: Confirm the configuration style and process connection (size and type) of the PULSAR Model R96 radar transmitter. Ensure it matches the requirements of the installation before continuing with the QuickStart installation.

➀

Confirm the model and serial numbers on the nameplates of PULSAR Model R96 electronics and antenna are identical.

1.2.1 Antenna

➁

Carefully place the antenna into the vessel. Mount in a location equal to 1 ⁄

2 the radius of tank top. Do not mount in center of vessel nor closer than 18" (45 cm) of tank wall.

➂

Secure the antenna to the vessel.

➃

Leave the protective plastic cap in place until ready to install the transmitter.

NOTE: Do not use sealing compound or TFE tape on antenna connection to transmitter. This connection is sealed by a Viton ® O-ring.

1.2.2 Transmitter

1. Remove the protective plastic cap from the top of the antenna and store for future use. Make sure the bottom of the Universal connector (Teflon

®

)

➄ and inside of the antenna are clean and dry. Clean with isopropyl alcohol and cotton swabs if necessary.

2. Place the transmitter on the antenna.

3. Ensure the housing/launcher set screw is loose and the housing can be turned. Align the antenna index mark so it is at an angle of 45° to a line from the radar unit to the nearest tank wall.

4. Rotate the transmitter so that it is in the most convenient position for wiring, configuring, and viewing.

5. While keeping the housing and launcher aligned, tighten both the housing/launcher set screw and large Universal connector Hex nut. Tighten the universal connector to

30 ft./lbs (40 Nm) of force. A torque wrench is highly desirable.

DO NOT LEAVE HAND TIGHT.

• Do not place insulating material around any part of the

Radar transmitter including the antenna flange.

58-602 Pulsar

®


7

Black (-)

Red (+)

Up Down Back Enter

(+)

(-)

1.3

QuickStart Wiring

WARNING!

Explosion hazard. Do not remove covers unless power has been switched off or the area is known to be nonhazardous.

NOTE: Ensure that the electrical wiring to the PULSAR Model R96 radar transmitter is complete and in compliance with all regulations and codes.

1. Remove the cover of the upper wiring compartment.

2. Attach a conduit fitting and mount the conduit plug in the spare opening. Pull the power supply wire through the conduit fitting.

3. If present, connect cable shield to an earth ground at the power supply.

4. Connect the positive supply wire to the (+) terminal and the negative supply wire to the (-) terminal. For Explosion

Proof Installations, see Wiring, Section 2.5.3.

5. Replace the cover and tighten.

1.4

QuickStart Configuration

If requested, the PULSAR Model R96 transmitter is shipped fully pre-configured for the application and can be installed immediately. Otherwise it is shipped configured with default values from the factory and can be easily reconfigured in the shop. The minimum configuration instructions follow. Use the information from the operating parameters table before beginning configuration. See

Configuration Information, Section 1.1.2.

The Quick Start menu offers a very simple two screen overview showing the basic parameters required for a typical

“Level Only” application.

1. Apply power to the transmitter.

The graphic LCD display can be programmed to change every 2 seconds to show pertinent Measured Values on the

Home Screen. For example: Level, %Output, and Loop current can all be displayed on a rotating screen.

The LCD can also be programmed to always show just one of the Measured Variables at all times. For example: Level can be the only value displayed on the screen.

2. Remove the cover of the electronics compartment.

8

58-602 Pulsar

®


STEP 4

Up Down Back Enter

STEP 5

STEP 6

58-602 Pulsar

®


3. The push buttons offer multiple forms of functionality for menu navigation and data entry. (See Section 2.6 for complete explanation.)

UP

moves up through the menu or increases a displayed value.

DOWN

moves down through the menu or decreases a displayed value.

➪

BACK

exits a branch of the menu or exits without accepting entered value.

➪

ENTER

enters a branch of the menu or accepts a displayed entry.

NOTE: Holding down ENTER when any menu or parameter is highlighted will show help text in reference to that item.

The default User Password = 0. (If a password is requested, enter it at that time.)

The following configuration entries are the minimum required for a QuickStart configuration. Refer to figures at left.

4. Press any key at the Home Screen to access the Main Menu.

5. Press

➪

ENTER with the DEVICE SETUP menu item highlighted.

6. Press

➪

ENTER with the QUICKSTART menu item highlighted.

The QuickStart shows the basic parameters, with the present value of the highlighted parameter shown at the bottom of the screen.

One can now quickly and easily scroll through the

QuickStart configuration items, changing those parameters as required:

• Scroll to the parameter to be changed.

• Press

➪

ENTER at the highlighted parameter.

➪

➪

ENTER.

• Scroll to next parameter or press BACK when finished to exit the QuickStart menu.

Section 1.4.1 lists and describes the nine parameters in the

QuickStart menu.

7. After making all of the necessary changes in the QuickStart menu, press the BACK button three times to return to the

Home Screen.

8. The QuickStart configuration is complete. If properly configured, the Model R96 transmitter is measuring level and is ready for service.

9

1.4.1 QuickStart Menu Options

Level Units

Select the Units of measurement for the level readout:

• Inches • Feet • Millimeters • Centimeters

Tank Height

Enter tank height (in Level Units selected)

• Meters

Antenna Model

Select the Antenna Model to be used with Model R96 (refer to antenna nameplate):

• RAA-x — TFE rod

• RAB-G — Polypropylene rod

• RAB-L — Polypropylene rod

• RAB-x — Polypropylene rod

• RAC-x — Halar rod

• RA3-x — 3" horn



Antenna Extension

0 For nozzle height

≤ 1" (25 mm) (for threaded process connection only)

(refer to antenna nameplate)

:

1 For nozzle height

≤ 4" (100 mm)

2 For nozzle height

≤ 8" (200 mm) (ESP designation for TFE rod only)

3 For nozzle height

≤ 12" (300 mm)

Antenna Mount

Select the type of Antenna Mounting to the vessel (refer to antenna nameplate):

• NPT (National Pipe Thread)

• BSP (British Standard Pipe)

• Flange (ANSI or DIN)

Dielectric Range

Enter the Dielectric Range for the material to be measured.

Below 1.7 (Light Hydrocarbons like Propane and Butane) — (stillwell only)

1.7 to 3.0 (Most typical hydrocarbons)

3.0 to 10 (Varying dielectric, for example: mixing tanks)

Above 10 (Water-based media)

Enter the level value (0%-point) for the 4 mA point. Lower Range Value (LRV).

Refer to Section 1.4.1.1.

4 mA Set Point

(LRV)

20mA Set Point

(URV)

PV Alarm

Selection

Enter the level value (100%-point) for the 20 mA point. Upper Range Value (URV).

Refer to Section 1.4.1.1.

Enter the desired output state when a Failure Indicator is active.

• High (22 mA)

• Low (3.6 mA)

• Hold (Hold last value is not recommended for standard configuration). Consult factory for use.

10

58-602 Pulsar

®


58-602 Pulsar

®


1.4.1.1 QuickStart Numerical Data Entry

To make numerical entry changes to Tank Height:

UP

moves up to the next highest digit (0,1,2,3,....,9 or the decimal point).

If held down the digits scroll until the push button is released.

DOWN

moves up to the next lowest digit (0,1,2,3,....,9 or the decimal point). If held down the digits scroll until the push button is released.

➪

BACK

moves the cursor to the left and deletes a digit.

If the cursor is already at the leftmost position, then the screen is exited without changing the previously saved value.

➪

ENTER

Moves the cursor to the right. If the cursor is located at a blank character position, the new value is saved.

Scrolling further DOWN in the QuickStart menu results in the remaining parameters appearing one by one, with the present highlighted value shown at the bottom of the

➪ screen.

BACK

returns to the previous menu without changing the original value, which is immediately redisplayed.

➪

ENTER

accepts the displayed value and returns to the previous menu.

Sensor Reference Point

20 mA

Measurement

Region

Tank

Height

4 mA

11

12

Model Number

Serial Number

2.0

Complete Installation

This section provides detailed procedures for properly installing, wiring, configuring, and, as needed, troubleshooting the PULSAR Model R96 Radar Level Transmitter.

2.1

Unpacking

Unpack the instrument carefully. Make sure all components have been removed from the packing material. Check all the contents against the packing slip and report any discrepancies to the factory.

Before proceeding with the installation, do the following:

• Inspect all components for damage. Report any damage to the carrier within 24 hours.

• Make sure the nameplate model number on the antenna and transmitter agree with the packing slip and purchase order.

• To avoid moisture ingress in the housing, covers should be fully tightened at all times. For the same reason, plugs should remain properly installed in the cable entries until replaced with a cable gland

• Record the model and serial numbers for future reference when ordering parts.

2.2

Electrostatic Discharge (ESD)

Handling Procedure

MAGNETROL electronic instruments are manufactured to the highest quality standards. These instruments use electronic components that may be damaged by static electricity present in most work environments.

The following steps are recommended to reduce the risk of component failure due to electrostatic discharge.

• Ship and store circuit boards in anti-static bags. If an antistatic bag is not available, wrap the board in aluminum foil.

Do not place boards on foam packing materials.

• Use a grounding wrist strap when installing and removing circuit boards. A grounded workstation is recommended.

• Handle circuit boards only by the edges. Do not touch components or connector pins.

• Make sure that all electrical connections are completely made and none are partial or floating. Ground all equipment to a good, earth ground

WARNING!

Potential electrostatic charging hazard. Do not rub with dry cloth.

58-602 Pulsar

®


58-602 Pulsar

®


2.3

Before You Begin

2.3.1 Site Preparation

Each PULSAR Model R96 Radar transmitter/antenna is built to match the physical specifications of the required installation. Ensure that the probe process connection is correct for the threaded or flanged mounting on the vessel where the transmitter will be placed. See Mounting,

Section 2.4.

Ensure that all local, state, and federal regulations and guidelines are observed. See Wiring, Section 2.5.

Ensure that the wiring between the power supply and

PULSAR Model R96 Radar transmitter is complete and correct for the type of installation. See Specifications,

Section 3.7.

2.3.2 Equipment and Tools

No special tools are needed. The following items are recommended:

• Threaded antenna and process connection . . . . 2" (50 mm)

• Transmitter/antenna connection. . . . . 1 3 ⁄

4

" (44 mm) wrench

• Transmitter adjustment . . . . . . . . . . . 1 1 ⁄

8

" (28 mm) wrench

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 ⁄

32

" Hex wrench

• Torque wrench . . . . . . . . . . . . . . . . . . . . . . highly desirable

• Flat-blade screwdriver

• Digital multimeter or volt/ammeter . . . . . . . . . . . Optional

• 24 VDC (23 mA) power supply . . . . . . . . . . . . . . Optional

2.3.3 Operational Considerations

Radar applications are characterized by three basic conditions;

Dielectric (process medium), Distance (measuring range) and Disturbances (turbulence, foam, false targets, multiple reflections and rate of change). The PULSAR Model R96

Radar transmitter is offered with two antenna configurations—Horn (3", 4", 6") and Dielectric Rod. Ideally, the

6" (DN150) Horn antenna should be used to ensure the best possible performance in all operational conditions.

2.3.3.1 Maximum Distance

The chart on the following page shows the maximum measuring range (Distance) of each antenna based on fundamental conditions of Dielectric, Distance and Turbulence. Distance is measured from the Sensor Reference Point (bottom of

NPT thread, top of BSP thread or face of a flange).

13

Sensor

Reference

Point

NPT Process

Connection

Sensor

Reference

Point

Sensor

Reference

Point

2" (50 mm)

BSP Process

Connection

ANSI or DIN Welded Flange

R96 Maximum Recommended Measuring Range in feet (meters)

Turbulence None or Light Turbulence Medium or Heavy

Dielectric >

Antenna Type

1.7 - 3 3 - 10 10 - 100 1.7 - 3 3 - 10 10 - 100

Dielectric Rod

4" Horn

16 (5) 39 (12) 66 (20)

10 (3) 29 (9)

39 (12)

6" Horn 33 (10) 82 (25) 131 (40)

16 (5) 39 (12)

52 (16)

2.3.3.2 Minimum Distance

If the liquid level is allowed onto the antenna, noise and media build-up drastically decrease reliable measurement.

Liquid should not be allowed closer than 2 inches (50 mm) from the bottom of the antenna.

2.3.3.3 Problematic Applications; GWR Alternative

Some application concerns can be problematic for Non-

Contact Radar. For these, Guided Wave Radar is recommended:

• Extremely low dielectric media (

ε

r

<1.7)

• Stillwells, standpipes, bridles, cages and bypass columns.

• Very weak reflections from the liquid surface (particularly during turbulence) can cause poor performance.

• Tanks heavily cluttered with false targets (mixers, pumps, ladders, pipes, etc.)

• During times of very low liquid levels of low dielectric media, the metal tank bottom may be detected which can deteriorate performance.

• Foam can either absorb or reflect the microwave energy depending upon the depth, dielectric, density and wall thickness of the bubbles. Due to typical variations in the amount (depth) of foam, it is impossible to quantify performance. It may be possible to receive most, some or none of the transmitted energy.

• When measurement close to flange is critical

Extremely high liquid levels (Overflow) conditions when liquid very near the antenna can cause erroneous readings and measurement failure.

Refer to ECLIPSE Model 706 bulletin 57-106 for additional information.

14

58-602 Pulsar

®


> 18"

(45 cm)

1/2

Radius

D

2.4 Mounting

The PULSAR Model R96 Radar transmitter can be mounted to a vessel using a variety of process connections.

Generally, either a threaded or flanged connection is used.

For information about the sizes and types of connections available, see Antenna Model Numbers, Section 3.8.2.

2.4.1 Installing the Antenna

Before installing, ensure that:

• Model and Serial numbers on the nameplates of the

PULSAR Model R96 transmitter and antenna are identical.

• Process temperature, pressure, dielectric, turbulence and distance are within the antenna specifications for the installation.

• Rod of a Dielectric Rod antenna is protected from bending or breaking; there is no metal sub-structure.

• Insulating material is not placed around any part of the

Radar transmitter including the antenna flange.

• Protective cap is kept on the antenna if the transmitter is to be installed at a later time.

• Antenna is being mounted in the optimal location. See following sections: Location, Beam Angle, Obstructions and

Nozzles for specific information.

• If the liquid level is allowed onto the antenna, noise and media buildup drastically decrease reliable measurement.

Liquid should not be allowed closer than 2 inches (50 mm) from the bottom of the antenna.

∝ ∝

2.4.1.1 Location

Antenna

Beam Angle

(

∝

)

Distance, D

W

Beam Spread, W @-3dB; ft (m)

Dielectric Rod

25°

4" Horn

25°

W

6" Horn

17°

Ideally, the Radar transmitter should be mounted providing an unobstructed signal path to the liquid surface where it should illuminate (with microwave energy) the largest, possible surface area. See Section 2.4.1.2, Beam Angle.

Unavoidable obstacles will produce reflections that must be minimized during field configuration. See Section 3.3.2,

Echo Rejection. Mount in a location equal to

1

⁄

2 the radius of tank top. Do not mount in center of vessel nor closer than 18" (45 cm) of tank wall.

10 (3)

20 (6)

30 (9)

40 (12)

4.5 (1.4)

8.9 (2.7)

13.3 (4.1)

17.8 (5.4)

3.0 (0.9)

6.0 (1.8)

9.0 (2.7)

12.0 (3.7)

2.4.1.2 Beam Angle

50 (15)

60 (18)

22.2 (6.8)

26.6 (8.1)

15.0 (4.6)

18.0 (5.5)

65 (20) 28.9 (8.8) 19.5 (6.0)

98 (30)

130 (40)

*

*

29.3 (9.0)

39.0 (12.0)

*Dielectric Rod and 4" horn not recommended beyond 65 feet (20 meters).

The various antenna designs exhibit different beam patterns.

Ideally, the beam pattern should illuminate with microwave beam the maximum liquid surface with minimum contact with other objects in the vessel including the tank wall. Use the drawings at left to determine the optimum installation location.

58-602 Pulsar

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15

C

∅

D

0.68 (17) Thread

Engagement

2.8

(55)

A

2.4.1.3 Obstructions

Almost any object that falls within the beam pattern will cause reflections that may be misinterpreted as a false liquid level.

Although PULSAR Model R96 has a powerful Echo

Rejection routine, all possible precautions should be taken to minimize false target reflections with proper installation and orientation. Refer to section 2.4.2.3 for additional information.

2.4.1.4 Nozzles

Improper installation in a nozzle creates “ringing” that will adversely affect measurement. The antenna should always be mounted so the active section of the antenna is a minimum of 0.5" (12mm) outside the nozzle. Antenna extensions are offered to allow the PULSAR Model R96 transmitter to work reliably in nozzles with “L” dimensions of 1" (25 mm),

4" (100mm), 8" (200mm) or 12" (300mm). Standard antennas (no extension) are shown below for reference. See

Section 3.7.6 for dimensional drawings of all antenna designs including nozzle extensions.

Horn Antenna Dielectric Rod Antenna

Coupling

2" (50 mm)

Minimum Diameter

Nozzle Height

" L " Dimension

2" (50 mm)

8" (200 mm)

2" (50 mm)

0.50" (13 mm)

Minimum

B

DIELECTRIC RODS – inches (mm)

Model #

8th Digit

Antenna

Extension

(maximum “L” dimension)

All

Dim A

All

Dim B

0 1 (25)

BSP

Dim C

2.2 (56) 11.1 (282) 3.0 (76)

1

2

3

4 (100)

8 (200)

12 (300)

6.3 (160) 15.3 (389) 7.3 (185)

10.5 (267) 19.4 (493) 11.3 (287)

14.5 (368) 23.4 (594) 15.3 (389)

HORNS – inches (mm)

Antenna

Model #

Extension

8th Digit


1 4 (100)

2

3

8 (200)

12 (300)

Aperture

4" Horn

Dim H

4.6 (117)

8.4 (213)

12.4 (315)

3.75 (95)

6" Horn

Dim H

8.3 (211)

12.4 (315)

5.75 (146)

Antenna Extension O.D.

Dimension D

TFE Rod

∅ 1.50 (38)

PP Rod

∅ 1.50 (38)

∅

Aperture

3

(76)

H

16

58-602 Pulsar

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Set Screw

Universal

Connector

PULSAR Model R96 Mounted in

Stillwell (Bridle) inde x m ark

45

°

Index

Mark

1 dot: GP/IS

2 dots: XP

Index

Mark

Polarization Pattern

58-602 Pulsar

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2.4.1.5 Standpipes and Stillwells

The PULSAR Model R96 can be mounted in a standpipe or stillwell but certain items must be considered:

• Metal stillwells only: Sizes 4–8 inches (100–200 mm).

(Beyond 8", effects are negligible.)

• Diameter must be consistent throughout length; no reducers.

• Use only horn antennas sized to pipe inside diameter (ID);

4–6" (100–150mm); 8" pipe can use a 6" horn.

• Stillwell length must cover complete range of measurement

(i.e., liquid must be in stillwell).

• Welds should be smooth.

• Vents: holes <0.5" diameter, slots <0.5" width.

• If an isolation valve is used, it must be a full port ball valve with an I.D. equal to the pipe diameter.

• Bridles/Bypass Installations: The launcher (index mark) should be rotated 90° from process connections.

• Configuration must include an entry for the STILWELL I.D

parameter. See Section 2.6.5.

• There will be some increased dielectric sensitivity; system gain will be reduced when STILWELL ID >0.

2.4.2 Installing the Transmitter

• Remove the protective plastic cap from the top of antenna.

Store the cap in a safe place in case the transmitter has to be removed later.

• Carefully place the transmitter on the antenna.

• Rotate the transmitter to face the most convenient direction for wiring, configuration and viewing. Do not tighten the universal connector (large hex nut) nor the set screw on the housing base. The transmitter launcher must be oriented properly for optimal performance.

• Do not place insulating material around any part of the radar transmitter including the antenna flange.

2.4.2.1 Orientation

The PULSAR Model R96 transmitter utilizes a linearly polarized, microwave beam that can be rotated to improve its performance. Proper orientation can minimize unwanted target reflections, decrease sidewall reflections (multipath) and maximize direct reflections from the liquid surface. The index mark located on the side of the launcher is oriented in the same direction as the polarization.

The index mark is also present for reference(1 dot: GP/IS or

2 dots: XP). The launcher is considered to be at 0° when the index mark is closest to the tank wall.

(See figures at left.)

17

18

La un

In de ch er x m ar k

(fa ci ng

4

5

°

)

90

°

45

°

Top View

Mounted

1

⁄

2 radius

Set Screw

Universal

Connector

1/2 Radius

2.4.2.2 Initial Installation

Ideally, the transmitter should be mounted half the radius from the tank wall. Align the index mark so it is at an angle of 45 degrees to a line from the radar unit to the nearest tank wall. For horizontal cylindrical vessels, align the launcher (index mark) so it is facing along the long axis of the vessel. Once properly oriented, tighten set screws and

Universal connector (30 ft-lbs (40 Nm) of force).

A transmitter mounted within 18" (45 cm) of a tank wall may demand orientation adjustments to limit multipath and optimize performance. See Section 2.4.2.3 Low Echo Margin.

NOTE: ALWAYS RUN THE ECHO REJECTION ROUTINE AFTER MAKING

CHANGES TO MENU CHOICES (

Antenna Model

,

Antenna

Extension

,

Antenna Mount, Tank Height, Blocking Distance,

Dielectric, Turbulence, Rate Change, Foam

) or when launcher is repositioned.

2.4.2.3 Low Echo Margin

Low Echo Margin has many potential causes. Following are two initial areas for investigation.

Launcher Orientation:

Initial launcher orientation is always

45 degrees (see Sections 2.4.1 & 2.4.2). In tall vessels and when antenna is mounted close to the tank wall, improvement in Echo Margin (signal quality) may be attained by rotating the launcher to 90 degrees.

Echo Loss:

If the Level signal is lost repeatedly at a specific point in the vessel, it is usually a symptom that multipath

(side-wall) reflections are causing cancellation by returning to the transmitter exactly 180° out of phase with the actual

Level signal. This can be improved by utilizing the following procedure:

• Scroll to Display Config Menu under Device Setup. This menu shows both Level and Echo Margin.

• Bring the Level up (or down) to the exact point where the signal is repeatedly lost. Monitor the Echo Margin value as this point is being approached. The Echo Margin value will degrade to a low point before it begins to increase.

• When the Echo Margin reaches this low point, loosen both the Universal connector and the set screw. Slowly rotate the launcher clockwise approximately 10–20° (the transmitter can be rotated independently). Allow the unit to stabilize for approximately 1 minute. Repeat this process until the

Echo Margin value is optimized.

• Without disturbing the position of the launcher, position the transmitter head back to its most convenient location.

• Tighten both the Universal connector (30 ft-lbs (40 Nm) of force) and Launcher set screw.

58-602 Pulsar

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Black (-)

Red (+)

58-602 Pulsar

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NOTE: ALWAYS RUN THE TARGET REJECTION ROUTINE AFTER

MAKING CHANGES TO MENU CHOICES (

Antenna Model

,

Antenna Extension, Antenna Mount, Tank Height, Blocking

Distance, Dielectric, Turbulence, Rate Change, Foam

) or when launcher is repositioned.

2.5

Wiring

Caution:

HART versions of the PULSAR Model R96 transmitter operate at voltages of 11–36 VDC. F

OUNDATION fieldbus ™ versions operate at 9–17.5 VDC. Higher voltages will damage the transmitter.

Wiring connections between the power supply and the

PULSAR Model R96 Radar Transmitter should be made using 18–22 AWG (0.5

–1mm

2

) shielded twisted pair instrument cable. Connections are made to the terminal strip and the ground connections within the top enclosure compartment.

The directions for wiring the PULSAR Model R96 transmitter depend on the application:

• General Purpose or Non-Incendive (Cl I, Div. 2)

• Intrinsically Safe

• Explosion Proof

(+)

(-)

WARNING!

Explosion hazard. Do not disconnect equipment unless power has been switched off or the area is known to be non-hazardous.

To avoid moisture ingress in the housing, covers should be fully tightened at all times. For the same reason, cable gland and plugs should be properly installed in the cable entries.

2.5.1 General Purpose or Non-incendive (Cl I, Div. 2)

A general purpose installation does not have flammable media present.

Areas rated Non-Incendive (Cl I, Div. 2) have flammable media present only under abnormal conditions.

No special electrical connections are required.

Caution:

If flammable media is contained in the vessel, the transmitter must be installed per Class I, Div 1 standards of area classification.

To install General Purpose or Non-Incendive wiring:

1. Remove the cover from the wiring compartment of the transmitter. Install the conduit plug in the unused opening and use PTFE tape/sealant to ensure a liquid-tight connection.

2. Install a conduit fitting and pull the supply wires.

3. Connect shield to an earth ground at power supply.

4. Connect an earth ground wire to the nearest green ground screw (not shown in illustration).

19

Black (-)

20

Red (+)

5. Connect the positive supply wire to the (+) terminal and the negative supply wire to the (-) terminal.

6. Replace and tighten the cover to the transmitter wiring compartment before applying power.

(+)

(-)

2.5.2 Intrinsically Safe

An Intrinsically Safe (IS) installation potentially has flammable media present. An approved IS barrier must be installed in the non-hazardous (safe) area to limit the available energy out to the hazardous area.

See Agency Drawing – Intrinsically Safe Installation,

Section 3.5.1.

To install Intrinsically Safe wiring:

1. Ensure that the IS barrier is properly installed in the safe area (refer to local plant or facility procedures). Complete the wiring from the power supply to the barrier and from the barrier to the PULSAR Model R96 transmitter.

2. Remove the cover from the wiring compartment of the transmitter. Install the conduit plug in the unused opening and use PTFE tape/sealant to ensure a liquid-tight connection.

3. Install a conduit fitting and pull the supply wires.

4. Connect shield to an earth ground at power supply.

5. Connect an earth ground wire to the nearest green ground screw (not shown in illustration).


7. Replace and tighten the cover to the wiring compartment of the transmitter before applying power.

2.5.3 Explosion Proof

Explosion Proof (also referred to as XP or flameproof ) is another method of designing equipment for installation into hazardous areas. A hazardous location is an area in which flammable gases or vapors are (or may be) present in the air in quantities sufficient to produce explosive or ignitable mixtures.

The wiring for the transmitter must be contained in

Explosion Proof conduit extending into the safe area.

• Due to the specialized design of the PULSAR Model R96 transmitter, no Explosion Proof conduit fitting (EY seal) is required within 18" of the transmitter.

• An Explosion Proof conduit fitting (EY seal) is required between the hazardous and safe areas. See Agency

Specifications, Section 3.5.

58-602 Pulsar

®


(–) negative

(+) positive

To install an Explosion Proof transmitter:

1. Install Explosion Proof conduit from the safe area to the conduit connection of the PULSAR Model R96 transmitter (refer to local plant or facility procedures).

2. Remove the cover from the wiring compartment of the transmitter.

3. Connect shield to an earth ground at the power supply.

4. Connect an Earth ground wire to the nearest green ground screw per local electrical code (not shown in illustration).


6. Replace and tighten the cover to the wiring compartment of the transmitter before applying power.

+

Power Supply

24 VDC

–

–

+

Test

Current Meter

G.P./I.S./Explosion Proof Model

58-602 Pulsar

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2.6

Configuring the Transmitter

Although the PULSAR Model R96 transmitter can be delivered pre-configured from the factory, it can also be easily reconfigured in the shop or at the installation using the local LCD/Keypad or PACT

ware

/DTM. Bench configuration provides a convenient and efficient way to set up the transmitter before going to the tank site to complete the installation.

Before configuring any transmitter, collect all operating parameters information (refer to Section 1.1.2).

Apply power to the transmitter and follow the step-by-step procedures for the menu-driven transmitter display. Refer to Sections 2.6.2 and 2.6.4.

Information on configuring the transmitter using a HART communicator is given in Section 2.7, Configuration

Using HART.

Refer to I/O manual 58-640 for information on

F

OUNDATION fieldbus output.

2.6.1 Bench Configuration

The PULSAR Model R96 transmitter can be easily configured at a test bench by connecting a standard 24 VDC power supply directly to the transmitter terminals as shown in the accompanying diagram. An optional digital multimeter is shown in the event that mA current measurements are desired.

NOTE: Current measurements taken at these test points are an approximate value. Accurate current readings should be taken with the digital multimeter directly in series with the loop.

21

22

Up Down Back Enter

NOTE: When using a HART communicator for configuration, a minimum 250-ohm line load resistance is required. Refer to your

HART communicator manual for additional information.

NOTE: The transmitter can be configured without the antenna attached. Disregard any diagnostic indicators that may appear.

2.6.2 Menu Traversal and Data Entry

The four push buttons offer various forms of functionality for navigation and data entry.

The PULSAR Model R96 user interface is hierarchical in nature, best described as a tree structure. Each level in the tree contains one or more items. Items are either menu labels or parameter names.

• Menu labels are presented in all capital letters

• Parameters are capital words

2.6.2.1 Navigating the Menu

UP

moves to the previous item in the menu branch.

➪

DOWN

moves to the next item in the menu branch.

BACK

moves back one level to the previous (higher) branch item.

➪

ENTER

enters into the lower level branch or switches to the entry mode. Holding the ENTER down on any highlighted menu name or parameter will show help text for that item.

2.6.2.2 Data Selection

This method is used for selecting configuration data from a specific list.

UP

and

DOWN

to navigate the menu and highlight the item of interest

➪

ENTER

allows modification of that selection

UP

and

DOWN

to choose new data selection

ENTER

to confirm selection

Use

BACK

(Escape) key at any time to abort the procedure and escape to previous branch item

58-602 Pulsar

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58-602 Pulsar

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2.6.2.3 Entering Numeric Data Using Digit Entry

This method is used to input numeric data, e.g., Tank

Height, 4 mA setpoint and 20 mA setpoint.

Push button

Up

Down

Back

Enter

Keystroke Action

Moves up to the next highest digit (0,1,2,3,....,9 or decimal point). If held down the digits scroll until the push button is released.

Moves up to the next lowest digit (0,1,2,3,....,9 or decimal point). If held down the digits scroll until the push button is released.

Moves the cursor to the left and deletes a digit. If the cursor is already at the leftmost position, then the screen is exited without changing the previously saved value.

Moves the cursor to the right. If the cursor is located at a blank character position, the new value is saved.

All numeric values are left-justified, and new values are entered from left to right. A decimal point can be entered after the first digit is entered, such that .9 is entered as 0.9.

Some configuration parameters can have a negative value. In this case, the leftmost position is reversed for the sign (either "-" for a negative value, or "+" for a positive value).

2.6.2.4 Entering Numeric Data Using Increment/Decrement

Use this method to input the following data into parameters such as Damping and Failure Alarm.

Push button

Up

Keystroke Action

Increments the displayed value. If held down the digits scroll until the push button is released.

Depending on which screen is being revised, the increment amount may increase by a factor of 10 after the value has been incremented 10 times.

Down

Decrements the displayed value. If held down the digits scroll until the push button is released.

Depending on which screen is being revised, the decrement amount may increase by a factor of

10 after the value has been decremented 10 times.

Back

Enter

Returns to the previous menu without changing the original value, which is immediately redisplayed.

Accepts the displayed value and returns to the previous menu.

23

24

2.6.2.5 Entering Character Data

This method is used for parameters requiring alphanumeric character entry, such as for entering tags, etc.

General Menu Notes:

Push button

Up

Down

Back

Enter

Keystroke Action

Moves to the previous character (Z...Y...X...W).

If held down, the characters scroll until the push button is released.

Moves to the next item character (A...B...C...D).

If held down, the characters scroll until the push button is released.

Moves the cursor back to the left. If the cursor is already at the leftmost position, then the screen is exited without changing the original tag characters.

Moves the cursor forward to the right. If the cursor is at the rightmost position, then the new tag is saved.

2.6.3 Password Protection

The PULSAR Model R96 transmitter has three levels of password protection to restrict access to certain portions of the menu structure that affect the operation of the system.

The user password can be changed to any numerical value up to 59999. When the transmitter is programmed for password protection, a password is required whenever configuration values are changed.

User Password

The User Password allows the customer to limit access to the basic configuration parameters.

The default User Password installed in the transmitter at the factory is 0. With a password of 0, the transmitter is no longer password protected and any value in the basic user menus can be adjusted without entering a confirming password.

NOTE: If a User Password is not known or has been misplaced, the menu item New Password in the DEVICE SETUP/ADVANCED

CONFIG menu displays an encrypted value representing the present password. Contact Technical Support with this encrypted password to retrieve the original User Password.

58-602 Pulsar

®


Up Down Back Enter

Advanced Password

Certain portions of the menu structure that contain more advanced parameters are further protected by an Advanced

Password.

This password will be provided, when necessary, by Factory technical support.

Factory Password

Calibration-related and other factory settings are further protected by a Factory Password.

2.6.4 Model R96 Menu: Step-By-Step Procedure

NOTE: Context-sensitive HELP is available for all menu items. With the menu item highlighted, hold down the

➪

ENTER

seconds. Use

UP

and

DOWN

for navigation.

key for two

The following tables provide a complete explanation of the software menus displayed by the PULSAR Model R96 transmitter. The menu layout is similar between the local

Keypad/LCD interface, the DD, and the DTM.

Use these tables as a step-by-step guide to configure the transmitter based on the desired measurement type from the following selections:

• Level Only

• Volume & Level

HOME SCREEN

The Home Screen consists of a “slide show” sequence of

Measured Values screens which are rotated at 2-second intervals. Each Home Measured Value screen can present up to four information items:

• HART

®

Tag

• Measured Value

Label, Numerical Value, Units

• Status

Will be displayed as text or optionally with NAMUR

NE 107 symbol

• Primary Value Bar Graph

(shown in %)

The Home Screen presentation can be customized by viewing or hiding some of these items. See DISPLAY CONFIG under the DEVICE SETUP menu in Section 2.6.5 —

Configuration Menu.

At left is an example of a Home Screen for a Model R96 configured for a Level Only application.

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25

26

MAIN MENU

Pressing any key on the Home Screen will present the Main

Menu, consisting of three basic menu labels shown in all capital letters.

• DEVICE SETUP

• DIAGNOSTICS

• MEASURED VALUES

As shown, the reverse video represents a cursor identifying the selected item, which will appear in reverse video on the

LCD. The actions of the keys at this point are:

Push button

Up

Keystroke Action

No action as the cursor is already at the first item in the MAIN MENU

Down

Moves the cursor to DIAGNOSTICS

Back

Moves back to HOME SCREEN, the level above MAIN MENU

Enter

Presents the selected item, DEVICE SETUP

NOTES: 1. Items and parameters that are shown in lower level menus will depend on the Measurement Type chosen. Those parameter not applicable to the present Measurement Type will be hidden.

2. Holding down the Enter key when the cursor is highlighted over a parameter or menu will provide additional information about that item.

DEVICE SETUP

Choosing DEVICE SETUP from the MAIN MENU will result in an LCD presentation as shown at left.

The small down arrow shown at the right hand side of the screen is the indication that more items are available below and can be accessed by pressing the DOWN key.

Section 2.6.5 shows the entire tree menu for the Model R96

DEVICE SETUP Menu.

DIAGNOSTICS

Refer to Section 3.4

MEASURED VALUES

Allows the user to scroll through all of the available measured values for the measurement type chosen.

58-602 Pulsar

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Top Blocking

Distance

Safety

Zone

Sensor

Level

Distance

Distance

Measurement

Region

Level Trim

Tank

Height

Level = Tank Height – Distance

Bottom Blocking Distance

R96 Level Model

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27

2.6.5 Model R96 Configuration Menu — Device Setup

Home Screen


➪

ENTER

key for two seconds. Use

UP

and

DOWN

for navigation.

Main Menu

Device Setup

Quick Start

Identity

Basic Config

I/O Config

Display Config

Advanced Config

Factory Config

Level Units:

Inches

Feet

Millimeters

Centimeters

Meters

Tank Height

20 inches to 130 feet

(50 cm to 40 m)

Antenna Mount:

NPT

BSP

Flange

Dielectric Range:

1.7 to 3.0

3.0 to 10

Above 10

Antenna Model:

RAA-x TFE Rod

RAB-G PolyP Rod

RAB-L PolyP Rod

RAB-x PolyP Rod

RAC-x Halar Rod

RA3-x 3" Horn

RA4-x 4" Horn

RA6-x 6" Horn

Antenna Extension:

-0** No nozzle

-1** Nozzle ≤ 4"

-2** Nozzle ≤ 8"

-3** Nozzle ≤ 12"

4 mA Set Point (LRV):

0 to 130 feet

(0 to 40 meters)

20 mA Set Point (URV):

0 to 130 feet

(0 to 40 meters)

PV Alarm Selection:

High (22 mA)

Low (3.6 mA)

HOLD (Last Output Value)

Home Screen

Main Menu

Device Setup

Quick Start

Identity

Model

(read only)

Magnetrol S/N

(read only)

Hardware Rev.

(read only)

Firmware Rev.

(read only)

Long Tag

Measurement Type:

Level Only

System Units

Volume and Level

System Units:

Inches

Feet

Millimeters

Centimeters

Meters

Basic Config

I/O Config

Display Config

Advanced Config

Factory Config

Antenna Model:

RAA-x TFE Rod

RAB-G PolyP Rod

RAB-L PolyP Rod

RAB-x PolyP Rod

RAC-x Halar Rod

RA3-x 3" Horn

RA4-x 4" Horn

RA6-x 6" Horn


-0** No nozzle

-1** Nozzle ≤ 4"

-2** Nozzle ≤ 8"

-3** Nozzle ≤ 12"

Antenna Mount:

NPT

BSP

Flange

Tank Height:


(50 cm to 40 meters)

Stillwell I.D.:

3 to 8 inches

80 to 200 mm

Dielectric Range:

1.7 to 3.0

3.0 to 10

Above 10

Foam:

None

Light

Medium

Heavy

Turbulance:

None

Light

Medium

Heavy

Rate of Change:

< 5 in/min

5-20 in/min

20-60 in/min

> 60 in/min

ECHO REJECTION:

View Echo Curve

View Reject Curve (Rej Profile Valid)

Echo List Mode

Level

Distance

Live Echo List

Rejected Echo List (Rej Profile Valid)

Reject Curve End

Echo Reject State

Off

Disabled (Rej Profile Saved)

Enabled (Rej Profile Valid)

NEW REJECT CURVE

Select Target Echo

New Rej Curve End

Save Reject Curve

28

58-602 Pulsar

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Home Screen

Main Menu

Device Setup

Quick Start

Identity

Basic Config

Volume Config

I/O Config

Display Config

Advanced Config

Factory Config

Measurement Type:

Level Only

Volume and Level

SYSTEM UNITS

Level Units:

Inches

Feet

Millimeters

Centimeters

Meters

Volume Units:

Cubic Feet

Cubic Inches

Gallons

Barrels

Milliliters

Liters

Antenna Model:

RAA-x TFE Rod

RAB-G PolyP Rod

RAB-L PolyP Rod

RAB-x PolyP Rod

RAC-x Halar Rod

RA3-x 3" Horn

RA4-x 4" Horn

RA6-x 6" Horn


-0** No nozzle

-1** nozzle

≤

4"

-2** nozzle ≤ 8"

-3** nozzle

≤

12"

Antenna Mount:

NPT

BSP

Flange

Tank Height:


(50 cm to 40 meters)

Stillwell I.D.:

3 to 8 inches

(80 to 200 mm)

Dielectric Range:

1.7 to 3.0

3.0 to 10

Above 10

Turbulance:

None

Light

Medium

Heavy

Foam:

None

Light

Medium

Heavy

Rate of Change:

< 5 in/min

5-20 in/min

20-60 in/min

> 60 in/min

ECHO REJECTION:

View Echo Curve

View Reject Curve (Rej Profile Valid)

Echo List Mode

Level

Distance

Live Echo List

Rejected Echo List (Rej Profile Valid)

Reject Curve End

Echo Reject State

Off

Disabled (Rej Profile Saved)

Enabled (Rej Profile Valid)

NEW REJECT CURVE

Select Target Echo

New Rej Curve End

Save Reject Curve

Home Screen

Main Menu

Device Setup

Quick Start

Identity

Basic Config

Volume Config

I/O Config

Display Config

Vessel Type:

Rectangular

Horizontal/Flat

Horizontal/Elliptical

Horizontal/Spherical

Spherical

Vertical/Flat

Vertical/Elliptical

Vertical/Spherical

Vertical/Conical

Custom Table

VESSEL DIMENSIONS:

(not used with Custom Table)

Width

Length

Sensor Offset

CUSTOM TABLE SETUP:

Custom Table Type:

Linear

Spline

Level Input Source:

Keypad

Sensor

CUSTOM TABLE VALUES:

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29


Home Screen

Main Menu

Device Setup

Quick Start

Identity

Basic Config

I/O Config

Primary Variable (PV)

4 mA Set Pt (LRV):

0 to 130 feet

(0 to 40 meters)

0 to 9999999 gals (Volume)

20 mA Set Pt (URV):

0 to 130 feet

(0 to 30 meters)

0 to 9999999 cf (Volume)

PV Alarm Selection:

High

Low

Hold (Last Output Value)

Damping:

0 to 10 seconds

30

Display Config

Advanced Config

Factory Config

Language:

English

French

German

Spanish

Russian

Portuguese

Status Symbol:

Hide

View

Long Tag:

Hide

View

PV Bar Graph:

Hide

View

Level:

Hide

View

Volume:

(Volume and Level mode only)

Hide

View

Distance:

Hide

View

PV % Range:

Hide

View

Loop Current:

Hide

View

Echo Strength:

Hide

View

Echo Margin:

Hide

View

Elec Temp:

Hide

View

58-602 Pulsar

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Home Screen

Main Menu

Device Setup

Quick Start

Identity

Basic Config

I/O Config

Display Config

Advanced Config

Factory Config

Sensitivity:

50 to 200

Top Blocking Distance:

-12 to 120 inches

(-30 cm to 3 meters)

Bottom Blocking Distance:

0 to 120 inches

(0 to 3 meters)

SAFETY ZONE SETTINGS

Safety Zone Alarm:

None

3.6 mA

22 mA

Latched 3.6 mA

Latched 22 mA

Safety Zone Height:

(not used when Safety Alarm is

None)

2 inches to 20 feet

(5 cm to 6 meters)

Reset SZ Alarm

(used when Safety Alarm is

Latch 3.6 mA or Latch 22 mA)

ECHO LOSS SETTINGS:

Echo Loss Alarm:

High

Low

Hold (Last Value Output)

Echo Loss Delay:

1 to 1000 seconds

Failure Alarm Delay:

0 to 5 seconds

Level Trim:

-10 to +10 inches

(-25 to +25 cm)

THRESHOLD SETTINGS

Target Selection:

First Echo

Largest Echo

Target Thresh Mode:

Automatic

Fixed Value

Target Thresh Value:

0-99

Base Threshold:

0–99 ESU

TIME VARIABLE GAIN:

TVG Start Value

TVG End Value

TVG Start Location

# Run Average

Max Surface Velocity

Max Level Jump

Empty State Delay

ANALOG OUTPUT:

HART Poll Address:

0 to 63

Loop Current Mode:

Disabled (Fixed)

Enabled (PV)

[Fixed Current Value]

4 to 20 mA

ADJUST ANALOG

OUTPUT:

Adjust 4mA

Adjust 20mA

New User Password:

0 to 59,999

CONFIG CHANGED:

Indicator Mode:

Disabled

Enabled

Reset Config Chngd:

Reset?

No

Yes

Reset Parameters:

No

Yes

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Home Screen

Main Menu

Device Setup

Quick Start

Identity

Basic Config

I/O Config

Display Config

Advanced Config

Factory Config

NAP

Factory Reset

FIDUCIAL ADJUSTMENT

Fiducial Gain:

0 to 255 (read only)

Fiducial Strength

TVG Start Location

Window

Fiducial Ticks

FACTORY CALIBRATION

(Factory password required)

Elec Temp Offset

Conversion Factor

Scale Offset

Tug Divisor

32

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Control

Room

Display

Current

Meter

Junction

R

L

> 250

Ω

-

Power

Supply

+

2.7

Configuration Using HART ®

A HART (Highway Addressable Remote Transducer) remote unit, such as a HART communicator, can be used to provide a communication link to the PULSAR Model R96 transmitter. When connected to the control loop, the same system measurement readings shown on the transmitter are also shown on the communicator. The communicator can also be used to configure the transmitter.

The HART communicator may need to be updated to include the PULSAR Model R96 software (Device

Descriptions). Refer to your HART Communicator Manual for update instructions.

One can also access configuration parameters using

PACT

ware

and the Model R96 DTM, or using the AMS with EDDL.

2.7.1 Connections

A HART communicator can be operated from a remote location by connecting it to a remote junction or by connecting it directly to the terminal block in the electronics housing of the PULSAR Model R96 transmitter.

HART uses the Bell 202 frequency shift key technique of high-frequency digital signals. It operates on the 4–20 mA loop and requires 250 Ω load resistance. A typical connection between a communicator and the PULSAR Model R96 transmitter is illustrated.

2.7.2 Display Menu

A typical communicator display is an 8-line by 21-character

LCD. When connected, the top line of each menu displays the model (Model R96) and its tag number or address. For detailed operating information, refer to the instruction manual provided with the HART communicator.

The PULSAR Model R96 transmitter online menu trees are shown in the following illustration. Open the menu by pressing the alphanumeric key 4, Device Setup, to display the second-level menu.

2.7.3 HART Revision Table

2.7.3.1 Model R96

HART Version

Dev V1 DD1

HCF Release Date

December 2015

Compatible with R96 Software

Version 1.0a and later


33

2.7.4 HART Menu

1 PV

2 PV Loop Current

3 PV % Range

4 Device Setup

5 Setup Wizard

6 Diagnostics

7 Measured Values

1 Identity

2 Basic Config

1 Level

2 Volume

3 Distance

4 Echo Strength

5 Echo Margin

6 Temperature

3 Volume Config

1 Enter Password

2 Measurement Type

3 System Units

4 Antenna Model

5 Antenna Extension

6 Antenna Mount

7 Basic Config Diagram

8 Tank Height

9 Stillwell I.D.

10 Dielectric Range

11 Turbulance

12 Foam

13 Rate of Change

14 Echo Rejection

1 Enter Password

2 Tag

3 Long Tag

4 Descriptor

5 Final asmbly num

6 Date

7 Message

8 Date/Time/Initials

9 Factory Identity

1 Level Units

2 Volume Units

1 Enter Password

2 Vessel Type

3 Length

4 Width

5 Radius

6 Ellipse Depth

7 Conical Height

8 Sensor Offset

9 Table Type

10 Level Source

11 Sensor Input

12 Vessel Diagrams

13 Table Length

14 Custom Table

1 Echo Graph

2 Curve 1

3 Curve 2

4 Refresh Echo List

5 Echo Reject State

6 Echo List Type

7 Echo List Mode

8 Saved Reject Distance

9 Saved Reject Location

10 New Rejection Curve

11 Echo List grid

1 Manufacturer

2 Model

3 Magnetrol S/N

4 Hardware Rev.

5 Firmware Rev.

6 Cfg chng count

7 Dev id

8 Universal Rev

9 Fld Dev Rev

10 Software Rev

11 Num Req Preams

4 I/O Config

5 Local Display Config

6 Advanced Config

7 Factory Config

1 Enter Password

2 PV is

3 PV LRV

4 PV URV

5 PV AO Alarm Type

6 Damping

7 I/O Config Diagram

8 Variable Selection

9 Set Points

1 SV is

2 TV is

3 4V is

1 Lvl 4mA Set Point

2 Lvl 20mA Set Point

3 Vol 4mA Set Point

4 Vol 20mA Set Point

34


2.7.4 HART Menu

(continued)

1 PV

2 PV Loop Current

3 PV % Range

4 Device Setup

5 Setup Wizard

6 Diagnostics


1 Identity

2 Basic Config

3 Volume Config

4 I/O Config

5 Local Display Config

1 Level

2 Volume

3 Distance

4 Echo Strength

5 Echo Margin

6 Temperature

6 Advanced Config

7 Factory Config

1 Enter Password

2 Language

3 Status Symbol

4 Long Tag

5 PV Bar Graph


1 Enter Password

2 Sensitivity

3 Top Blocking Distance

4 Bottom Blocking Distance

5 Safety Zone Settings

6 Echo Loss Settings

7 Failure Alarm Delay

8 Adv Config Diagram

9 Level Trim

10 Threshold Settings

11 Time Variable Gain

12 # Run Average Depth

13 Max Surface Velocity

14 Max Distance Jump

15 Empty State Delay

16 Analog Output

17 New User Password

18 Reset Parameters

1 Enter Password

2 Fiducial Adjustment

3 NAPValue

4 Factory Reset

5 Factory Param 1

6 Factory Param 2

7 Factory Param 3

8 Factory Param 4

9 Factory Calib

1 Safety Zone Alarm

2 Safety Zone Height

3 Reset SZ Alarm

1 Echo Loss Alarm

2 Echo Loss Delay

1 Target Selection

2 Target Thresh Mode

3 Target Thresh Value

4 Base Threshold

1 TVG Start Value

2 TVG End Value

3 TVG Start Location

1 Poll Address

2 Loop Current Mode

3 Fixed Loop Current

4 Adjust Analog Output

5 4 mA Trim Value

6 20 mA Trim Value

7 Fdbk 4 mA Trim Value

8 Fdbk 20 mA Trim Value

1 Level

2 Distance

3 Volume

4 Echo Strength

5 Signal Margin

6 PV % Range

7 Loop Current

8 Elec Temp

1 Fiducial Gain

2 Fiducial Strength

3 Window

4 Fiducial Ticks

5 TVG Start Location

1 Conversion Factor

2 Scale Offset

3 Elec Temp Offset

4 TVG Divisor

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36

Pulse

Pulse Burst

1 ns

500 ns

Distance = c

×

(time

÷

2)

3.0 Reference Information

This section presents an overview of the operation of the

PULSAR Model R96 Radar Level Transmitter, information on troubleshooting, common problems, listings of agency approvals, lists of replacement and recommended spare parts, and detailed physical, functional and performance specifications.

3.1 Description

PULSAR Model R96 is a two-wire, 24 VDC, level transmitter based on the concept of pulse burst radar. The electronics are housed in an ergonomic housing comprised of two tandem compartments angled at a 45 degree angle for ease of wiring and calibration. These two compartments connect via a watertight feed-through.

3.2 Theory of Operation

3.2.1 Pulse Burst Radar

PULSAR Model R96 is a top-mounted, downward-looking pulse burst radar operating at 6 GHz. Unlike true pulse devices (GWR, for example) that transmit a single, sharp

(fast rise-time) waveform of wide-band energy, PULSAR

Model R96 emits short bursts of 6 GHz energy and measures the transit time of the signal reflected off the liquid surface. Distance is calculated utilizing the equation:

Distance = C

×

Transit time/2, then developing the Level value by factoring in application-specific configuration. The exact reference point for distance and level calculations is the Sensor Reference Point—bottom of an NPT thread, top of a BSP thread or face of a flange.

NPT

Process

Connection

BSP

Process

Connection

ANSI or DIN

Welded Flange


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The exact level measurement is extracted from false target reflections and other background noise via the use of sophisticated signal processing. The new PULSAR Model

R96 circuitry is extremely energy efficient so no duty cycling is necessary to accomplish effective measurement.

3.2.2 Equivalent Time Sampling

ETS, or Equivalent Time Sampling, is used to measure the high speed, low power EM (electromagnetic) energy. ETS is a critical key in the application of Radar to vessel level measurement technology. The high speed electromagnetic energy (1000 ft/µs) is difficult to measure over short distances and at the resolution required in the process industry.

ETS captures the EM signals in real time (nanoseconds) and reconstructs them in equivalent time (milliseconds), which is much easier to measure with today’s technology.

ETS is accomplished by scanning the tank to collect thousands of samples. Approximately three scans are taken per second; each scan gathers more than 50,000 samples.

82"

20 mA

4 mA

3.3

Configuration Information

This section is intended to offer additional configurationrelated details with respect to some of the parameters shown in the Menu in Section 2.6.

60"

24"

Example 1

Level Units = inches

Antenna Model = RA6

Antenna Mount = Flange

Tank Height = 82 in

Dielectric Range =

Above 10

4 mA = 24 in

20 mA = 60 in

3.3.1 Bottom Blocking Distance Description

The parameter referred to as Bottom Blocking Distance in the PULSAR Model R96 DEVICE SETUP/ADVANCED

CONFIG menu is defined as the distance from the bottom of the tank to the lowest valid level reading. (The level reading will never be lower than the Bottom Blocking Distance.)

The PULSAR Model R96 transmitter is shipped from the factory with Bottom Blocking Distance set to 0. With this configuration, level measurements are referenced from the bottom of the tank. See Example 1.

Example 1 (Bottom Blocking Distance = 0 as shipped from factory):

Application calls for a Model R96 antenna in an 82-inch tank with a flanged process connection. The process medium is water.

The user wants the 4 mA Set Point (LRV) at 24 inches and the 20 mA Set Point (URV) at 60 inches

as referenced from the bottom of the tank

.

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37

82"

20 mA

4 mA

10"

60"

24"

Example 2


Antenna Model = RA6

Antenna Mount = Flange

Tank Height = 82 in

Bottom Blocking

Distance = 10 in

Dielectric Range =

Above 10

4 mA = 14 in

20 mA = 50 in

Example 2 (Bottom Blocking Distance = 10 inches):

Application calls for a Model R96 antenna in an 82-inch tank with a flanged process connection.

The user wants the 4 mA Set Point (LRV) at 24 inches and the 20 mA Set Point (URV) at 60 inches

as referenced from the bottom of the tank

.

When the PULSAR Model R96 transmitter is mounted in a stillwell, it is usually desirable to configure the unit with the

4 mA Set Point (LRV) at the lower process connection and the 20 mA Set Point (URV) at the upper process connection. The measuring range then becomes the center-to-center dimension.

Example 3:

Application calls for a Model RA3 flanged antenna measuring water in a 3-inch ID. The user wants the 4 mA point to be 6 inches at the bottom process connection and the 20 mA point to be 36 inches at the top process connection.

48"


Antenna Model = RA3

6"

20 mA

Tank Height = 48 in

3"

30"

4 mA

Dielectric Range =

Above 10

4 mA = 6 in

20 mA = 36 in

Stillwell ID = 3 in

Example 3

38

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3.3.2 Echo Rejection

Since all Non-Contact radar transmitters are application/installation dependent, Echo Rejection

(ignoring false targets) is necessary.

The Model R96 transmitter Echo Rejection feature is located in the DEVICE SETUP/BASIC CONFIG menu, and requires the User Password to activate. It is highly recommended that this feature be used with the waveform capture capability of the Model R96 DTM and PACT

ware

™

.

Refer to Section 4.0 “Advanced Configuration/

Troubleshooting Techniques” or contact MAGNETROL

Technical Support for additional instructions.

3.3.3 Volumetric Capability

Selecting Measurement Type = Volume and Level allows the

Model R96 transmitter to measure volume as the Primary

Measured Value.

3.3.3.1 Configuration using built-in Vessel Types

The following table provides an explanation of each of the

System Configuration parameters required for volume applications that use one of the nine Vessel Types.

MEASUREMENT TYPE = LEVEL & VOLUME

Configuration Parameter Explanation

System Units

A selection of Gallons, Barrels, Milliliters, Liters, Cubic Feet, or Cubic Inches, is provided.

(Factory default is Cubic Feet)

Vessel Type

Vessel Dims

Radius

Ellipse Depth

Conical Height

Width

Length

Select either Vertical/Flat (factory default Vessel Type), Vertical/Elliptical, Vertical/Spherical,

Vertical/Conical, Rectangular, Horizontal/Flat, Horizontal/Elliptical, Horizontal/Spherical,

Spherical, or Custom Table.

Note: Vessel Dims is the next screen only if a specific Vessel Type was selected. If Custom Table was selected. Refer to page 48 to select the Cust Table Type and Cust Table Vals.

See the vessel drawings on the following page for relevant measuring areas.

Used for all Vessel Types with the exception of Rectangular.

Used for Horizontal and Vertical/Elliptical vessels.

Used for Vertical/Conical vessels.

Used for Rectangular vessels.

Used for Rectangular and Horizontal vessels.

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Vessel Types

HORIzONTAL/SPHERICAL

SPHERICAL

HORIzONTAL/ELLIPTICAL

VERTICAL/ELLIPTICAL VERTICAL/SPHERICAL

RECTANGULAR

40

HORIzONTAL/FLAT

VERTICAL/FLAT VERTICAL/CONICAL

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Configuration Parameter

Volume Units

Vessel Type

Cust Table Type

Cust Table Vals

3.3.3.2 Configuration using Custom Table

If none of the nine

Vessel Types

shown can be used, a

Custom Table

can be created. A maximum of 30 points can be used to establish the level to volume relationship. The following table provides an explanation of each of the

System Configuration parameters for volume applications where a Custom Table is needed.

Explanation (Custom Volumetric Table)

A selection of

Gallons, Barrels, Milliliters

,

Liters

,

Cubic Feet

, or

Cubic Inches

, is provided.

Select

Custom Table

if none of the nine

Vessel Types

can be used.

The

Custom Table

points can be a

Linear

(straight line between adjacent points) or

Spline

(can be a curved line between points) relationship. See drawing below for more information.

A maximum of 30 points can be used in building the

Custom Table

. Each pair of values will have a level (height) in the units chosen in the

Level Units

screen, and the associated volume for that level point. The values must be monotonic, i.e., each pair of values must be greater than the previous level/volume pair. The last pair of values should have the highest level value and volume value associated with the level in the vessel.

P9

P8

P2

Transition point

P7

P6

P5

LINEAR

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P1

P4

P3

P1

P2

Use where walls are not perpendicular to base.

Concentrate at least two points at beginning (P1) and end (P9); and three points at either side of transition points.

SPLINE

3.3.4 Reset Function

A parameter labeled “Reset Parameter” is located at the end of the DEVICE SETUP/ADVANCED CONFIG menu.

In the event a user gets confused during configuration or advanced troubleshooting, this parameter gives the user the ability to reset the Model R96 transmitter configuration.

Unique to the Model R96 transmitter is the ability for

MAGNETROL to fully “pre-configure” devices to customer requests. For that reason, the Reset function will return the device back to the state

at which it left the factory

.

It is recommended that MAGNETROL Technical Support be contacted as the Advanced User password will be required for this reset.

41

42

3.4

Troubleshooting and Diagnostics

The PULSAR Model R96 transmitter is designed and engineered for trouble-free operation over a wide range of operating conditions. The transmitter continuously runs a series of internal self-tests and displays helpful messages on the large graphic liquid crystal display (LCD) when attention is required.

The combination of these internal tests and diagnostics messages offer a valuable proactive method of troubleshooting. The device not only tells the user what is wrong, but also, and more importantly, offers suggestions on how to solve the problem.

All of this information can be obtained directly from the transmitter on the LCD, or remotely by using a HART communicator or PACT

ware

and the PULSAR Model R96

DTM.

PACTware

™

PC Program

The PULSAR Model R96 offers the ability to perform more advanced diagnostics such as Trending and Echo Curve analysis using a PACT

ware

DTM. This is a powerful troubleshooting tool that can aid in the resolution of any diagnostic indicators that may appear.

Refer to Section 4.0 “Advanced Configuration/

Troubleshooting Techniques” for additional information.

3.4.1 Diagnostics (Namur NE 107)

The PULSAR Model R96 transmitter includes an exhaustive list of Diagnostic Indicators which follow the NAMUR

NE 107 guidelines.

NAMUR is an international user association of automation technology in process industries, whose goal is to promote the interest of the process industry by pooling experiences among its member companies. In doing so, this group promotes international standards for devices, systems, and technologies.

The objective of NAMUR NE 107 was essentially to make maintenance more efficient by standardizing diagnostics information from field devices. This was initially integrated via F

OUNDATION fieldbus, but the concept applies regardless of the communication protocol.

According to the NAMUR NE107 recommendation, "Self

Monitoring and Diagnosis of Field Devices," fieldbus diagnostic results should be reliable and viewed in the context of a given application. The document recommends categorizing internal diagnostics into four standard status signals:

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High

Elec Temp

Analog Output Error

Echo Lost

Calibration

Required

Diagnostic Indicators

Failure

Function

Check

Out of

Specification

Maintenance

Required

NE-107

Status Signals

• Failure

• Function Check

• Out of Specification

• Maintenance required

These categories are shown by both symbols and colors, depending on the display capability.

In essence, this approach ensures that the correct diagnostic information is available to the correct person-at the correct time. In addition, it allows diagnostics to be applied, as most appropriate, for a particular plant application (such as process control engineering or asset management maintenance). Customer specific mapping of diagnostics to these categories allows for flexible configuration depending on the user's requirements.

From an external Model R96 transmitter perspective, diagnostic information includes measurement of process conditions, in addition to detection of internal device or system anomalies.

As mentioned above, the indicators can be assignable (via the a DTM or host system) by the user to any (or none) of the NAMUR recommended Status Signal categories:

Failure, Function Check, Out of Specification, and

Maintenance Required.

In the F

OUNDATION fieldbus version of the relay, diagnostic indicators can be mapped to multiple categories (e.g., as shown in the diagram at left).

Indicators that are mapped to the Failure category will normally result in a current loop alarm output. The alarm state for HART transmitters is configurable as high (22 mA),

Low (3.6 mA), or Hold (last value).

Users will not have the ability to unassign certain indicators from the Failure signal category as the Model R96 user interfaces will prohibit or reject such re-assignment entries).

This is to ensure that current loop alarms are asserted in situations where the device is not able to provide measurements due to critical failures. (For example, if the alarm selection has not been set to Hold or a fixed current mode is in effect.)

A default mapping of all diagnostic indicators will be applied initially, and can be re-applied through use of a reset function.

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44

Refer to the Diagnostic Indicator tables in Section 3.4 for a complete listing of the Model R96 diagnostic indicators, along with their explanations, default categories, and recommended remedies.

NOTES: 1) The remedies shown in this table can also be seen on the transmitter LCD by viewing the present status screen when the device is in a diagnostic condition.

2) Those indicators showing failure as the default result in an alarm condition.

3.4.2 Diagnostic Indication Simulation

The DD and DTM allow for the ability to manipulate diagnostic indicators. Intended as a means to verify the configuration of the diagnostic parameters and connected equipment, a user can manually change any indicator to and from the active state.

3.4.3 Diagnostic Help

Selecting DIAGNOSTICS from the MAIN MENU presents a list of five ITEMS from the top level of the

DIAGNOSTICS tree.

When Present Status is highlighted, the highest

MAGNETROL priority active diagnostic indicator (numerically lowest in Table 3.4) is displayed on the bottom LCD line. Pressing the ENTER key moves the active diagnostic indicator to the top line outdented and presents in the lower area of the LCD a brief explanation of and possible remedies for the indicated condition. A blank line separates the explanation from the remedies. Additional active diagnostic indicators, if any, appear with their explanations in descending priority order. Each additional active indicator name-explanation pair is separated by a blank line from the one above.

If the explanation and remedy text (and additional nameexplanation pairs) exceeds the available space, a appears in the rightmost column of the last line indicating more text below. In this situation, the DN key scrolls text up one line at a time. Similarly, while text exists above the upper line of the text field, a appears in the rightmost column of the top (text) line. In this situation, the UP key scrolls the text down one line at a time. Otherwise the DN and UP keys are inoperative. In all cases the ENT or DEL key reverts to the previous screen.

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When the transmitter is operating normally and the highlight cursor is positioned on Present Status, the bottom

LCD line displays “OK” because no diagnostic indicators are active.

EVENT HISTORY

– This menu displays the parameters related to diagnostic event logging.

ADVANCED DIAGNOSTICS

– This menu displays parameters related to some of the advanced diagnostics available within the Model R96.

INTERNAL VALUES

– Displays read-only internal parameters.

ELEC TEMPERATURES

– Displays temperature information as measured in the electronics module in degrees F or C.

TRANSMITTER TESTS

– Allows the user to manually set the output current to a constant value.

This is a method for the user to verify operation of the other equipment in the loop.

ECHO CURVES

– This menu allows the user to display the live Echo Curve on the LCD.

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45

3.4.4 Diagnostic Indicator Table

Shown below and at right is a listing of the Model R96 diagnostic indicators, showing their priority, explanations and recommended remedies. (Priority 1 is highest priority.)

Priority

1

2

3

4

5

6

7

8

Indicator Name

Software Error

RAM Error

ADC Error

EEPROM Error

Analog Board

Error

Analog Output

Error

Spare Indicator 1

Default

Parameters

Default

Category

Explanation

Failure

Unrecoverable error occurred in stored program.

Failure RAM (read/write) memory failing.

Remedy (Context Sensitive Help)

Failure

Failure

Failure

Failure

OK

Analog-to-digital converter failure.

Non-volatile parameter storage failing.

Unrecoverable hardware failure.

Actual loop current deviates from commanded value. Analog output is inaccurate.

Reserved for future use.

Saved parameters are set to default values.

Contact MAGNETROL Technical Support.

Perform Adjust Analog Output maintenance procedure.

Perform complete Device Configuration.

9

Spare Indicator 2

OK Reserved for future use.

15

16

12

13

10

11

14

17

Spare Indicator 3


No Fiducial

Too Many Echoes

Safety Zone Alarm

Failure

Failure

Failure

Reference signal too weak to detect.

Excessive number of possible echoes detected

Risk of echo loss if liquid rises above

Blocking Distance.

Torque HF nut.

Check settings:

Fiducial Gain

Window

Increase Fid Gain.

Contact MAGNETROLTechnical Support.

Check Settings: Dielectric, Sensitivity.

Check Polarization.

Ensure that liquid cannot reach Blocking

Distance.

Echo Lost

Spare Indicator 4

Config Conflict

High Volume Alarm

Failure No signal detected anywhere on probe.

Check settings:

Dielectric Range

Increase Sensitivity.

View Echo Curve.

OK

Failure

Failure

Reserved for future use

Measurement type and primary variable selection parameters are inconsistent.

Confirm proper configuration.

Check Measurement Type.

Volume calculated from Level reading exceeds capacity of vessel or custom table.

Check settings:

Vessel Dimensions,

Custom Table entries

46

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Priority

18

19

20

Indicator Name

Spare Indicator 5

Initializing

Config Changed

Default

Category

OK

Function

Check

Function

Check

Explanation


Distance measurement is inaccurate while internal filters are settling.

A parameter has been modified from the User Interface.

Remedy

Standard start-up message. Wait for up to 10 seconds.

If desired, reset Config Changed indicator in ADVANCED CONFIG menu.

21

22

Spare Indicator 6

Ramp Slope Error

OK

Failure


Internal signal timing out of limits causing inaccurate distance measurement.

Check accuracy of Level reading.

Replace transmitter electronics.

Contact MAGNETROL Technical Support.

23

High Elec Temp

Out of Spec

Electronics too hot. May compromise level measurement or damage instrument.

Shield transmitter from heat source or increase air circulation. Locate transmitter remotely in a cooler area.

24

Low Elec Temp

Out of Spec

Electronics too cold. May compromise level measurement or damage instrument.

Insulate transmitter.

Locate transmitter remotely in a warmer area.

25

Calibration Req’d

Out of Spec

26

Echo Reject

Invalid

Out of Spec

Factory calibration has been lost.

Measurement accuracy may be diminished.

Echo Rejection inoperative. May report erroneous Level readings. Upr Echo may be lost near top of probe.

27

Spare Indicator 7


28

Inferred Level

Out of Spec

Return transmitter to factory for recalibration.

Save a fresh Echo Rejection Curve.

Level inferred to have entered Blocking

Region if echo lost within Max Distance

Jump of Top or Bottom Blocking

Region.

Verify level reading; if incorrect, check configuration.

29

Adjust Analog Out

Out of Spec Loop current is inaccurate.

Perform Adjust Analog Output maintenance procedure.

30

Low Supply

Voltage

31

Spare Indicator 8

Out of Spec

OK

Loop current may be incorrect at higher values. Analog output is inaccurate.


Verify loop resistance.

Replace loop power supply.

32

Max Jump Exceeded

33

34

Low Echo Margin

High Surface

Velocity

Maintenance

Required

Maintenance

Required

Transmitter has jumped to an echo at location that exceeds “Max Level

Jump” from previous echo location.

Signal Margin is less than allowable minimum.

Check settings:

Dielectric Range

Sensitivity

View Echo Curve.

Check settings:

Dielectric Range

Sensitivity

View Echo Curve.

Maintenance

Required

Measured Surface Velocity greater than

Max Surface Velocity derived from configured Rate of Change.

Confirm actual rate of change. Adjust rate of change setting, if needed.

35

Spare Indicator 9

36

Spare Indicator 10

OK

OK



37

Sequence Record

OK

A Sequence Record number has been stored in Event Log.

If desired, report Sequence Record number to factory.

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48

3.4.5 Additional Diagnostic/Trouble Shooting Capabilities

3.4.5.1 Echo History Setup

The Model R96 contains the unique and powerful feature that allows waveforms to be automatically captured based on Diagnostic Events, Time or both. This menu contains those parameters that configure that feature.

Eleven (11) waveforms can be saved directly into the transmitter.

• Nine (9) Troubleshooting Curves

• One (1) Echo Rejection Curve

• One (1) Reference Curve

3.4.5.2 Event History

As a means for improved troubleshooting capability, a record of significant diagnostic events is stored with time and date stamps. A real time on board clock (which must be set by the operator), will maintain the current time.

3.4.5.3 Context-sensitive Help


➪

ENTER

key for two seconds. Use

UP

and

DOWN

for navigation.

Descriptive information relevant to the highlighted parameter in the menu will be accessible via the local display and remote host interfaces. This will most often be a parameterrelated screen, but could also be information about menus, actions (for example, Loop [Analog Output] Test, resets of various types), diagnostic indicators, etc.

For example: Dielectric Range — Selects the range bounding the dielectric constant of the medium in vessel. Some ranges may not be selectable depending on the antenna model.

3.4.5.4 Trend Data

Another feature of the Model R96 is the ability to log several measured values (selectable from any of the primary, secondary, or supplemental measured values) at a configurable rate (for example, once every five minutes) for a period ranging from several hours to a number of days

(depending on the configured sample rate and number of values to be recorded). The data will be stored in nonvolatile memory in the transmitter with date and time information for subsequent retrieval and visualization using the associated Model R96 DTM.

TREND DATA

– A 15-minute trend of the PV can be displayed on the LCD.

58-602 Pulsar

®


3.5

Agency Approvals

Explosion Proof

US/Canada:

Class I, Div 1, Group B, C, D, T4

Class I, Zone 1 A Ex db ia IIB+H2 T4

Class I, Zone 1 Ex d ia IIB+H2 T4

Ta = -40º C to +70º C

Type 4X, IP67

Flame Proof

ATEX – FM14ATEX0058X

II 1/2 G Ex db ia IIB + H2 T4… T1 Ga/Gb

Ta = -40º C to +70º C

IP67

IEC- IECEx FMG 15.0034X

Ex db ia IIB + H2 T4…T1 Ga/Gb

Ta = -40º C to +70º C

IP67

Intrinsically Safe

US/Canada:

Class I, II, III, Div 1, Group A, B, C, D, E, F, G, T4

Class I, Zone 0 AEx ia IIC T4

Class I, Zone 0 Ex ia IIC T4 Ga

Ta =-40º C to + 70º C

Type 4X, IP67

ATEX – FM14ATEX0058X:

II 1 G Ex ia IIC T4 Ga

Ta = -40º C to +70º C

IP67

IEC – IECEx FMG 15.0034X:

Ex ia IIC T4 Ga

Ta = -40º C to +70º C

IP67

These units are in compliance with the RED-directive 2014/53/EU, the

PED-directive 2014/68/EU and the ATEX directive 2014/34/EU.

Non- Incendive

US/Canada:

Class I, II, III, Div 2, Group A, B, C, D, E, F, G, T4

Class 1, Zone 2 AEx nA ia IIC T4

Class 1, Zone 2 Ex nA ia IIC T4

Ta = -40º C to +70º C

Type 4X, IP67

Non-Sparking

ATEX – FM14ATEX0059X

II 3 G Ex nA IIC T4 Gc

Ta = -15º C to +70º C

IP67

IEC – IECEx FMG 15.0034X

Ex nA IIC T4 Gc

Ta = -15º C to + 70º C

IP67

FM3600:2011, FM3610:2010, FM3611:2004, FM3615:2006, FM3616:2011, FM3810:2005, ANSI/ISA60079-0:2013,

ANSI/ISA 60079-1:2015, ANSI/ISA 60079-11:2013, ANSI/ISA 60079-15:2012, ANSI/ISA 60079-26:2011, NEMA 250:2003,

ANSI/IEC 60529:2004, C22.2 No. 0.4:2009, C22.2 No. 0.5:2008, C22.2 No. 30:2007, C22.2 No. 94:2001, C22.2 No. 213:2012,

C22.2 No. 1010.1:2009, CAN/CSA 60079-0:2011, CAN/CSA 60079-1:2011, CAN/CSA 60079-11:2014, CAN/CSA 60079-

15:2012, C22.2 No. 60529:2005, EN60079-0:2012+A11:2013, EN60079-1:2014, EN60079-11:2012, EN60079-15:2010,

EN60079-26:2015, EN60079-31:2014, EN60529+A1:1991-2000, IEC60079-0:2011, IEC60079-1:2014, IEC60079-11:2011,

IEC60079-15:2010, IEC60079-26:2006, IEC60079-31:2008

“This equipment with chargeable non-conductive parts, e.g. enclosure’s paint and antenna use PTFE, Co-polymer

Polypropylene or Noryl En265, is provided with a warning label referring to the safety measures that must be taken if there is electrostatic charging during operation. For use in hazardous area, the equipment and side to be installed, e.g. tank, must be connected to earth and be attention to not only the measuring object, e.g. liquids, gases, powders and etc., but also the related conditions, e.g. tank container, vessel and etc. (According to IEC 60079- 32-1).”

FCC (ID# LPN-R96) Compliance Statement:

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC

Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications.

Telecommunications Approvals

Agency Out of Tank

FCC

ISED

In-Tank

47 CFR, Part 15, Subpart C, Section 15.209

Unintentional Radiators

RSS-211

47 CFR, Part 15, Subpart C, Section 15.256

RSS-211

58-602 Pulsar

®


49

3.5.1 Agency (FM/CSA) Drawing and Entity Parameters

+$=$5'286/2&$7,21

02'(/5/(9(/75$160,77(5

,175,16,&$//<6$)()25

&/$66,,,,,,',9,*52836$%&'()* 7

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7*D7D &72&

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75$160,77(5

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7%

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&$15(&(,9(0867%((48$/7225*5($7(57+$17+(0$;,080

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50

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7$.(1'85,1*,167$//$7,21$1'86(7235(9(17,03$&725)5,&,721

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0$18)$&785(56,167$//$7,21,16758&7,2166833/,(':,7+7+(3527(&7,9(%$55,(5$1'7+(&(&>)25&6$@257+(1(&$1'$16,,6$53

>)25)05&@0867%()2//2:(':+(1,167$//,1*7+,6(48,30(17%$55,(50867%(&6$&(57,),(')25&$1$',$1,167$//$7,216 )0

$33529(')2586,167$//$7,21

&21752/(48,30(17&211(&7('723527(&7,9(%$55,(56086712786(25*(1(5$7(025(7+$19'&259506

157//,67(''8677,*+76($/60867%(86(':+(175$160,77(5,6,167$//(',1&/$66,, ,,,(19,5210(176

125(9,6,216727+,6'5$:,1*:,7+287&6$$1')05&$33529$/

)25&6$(;,$,175,16,&$//<6$)(6(&85,7(,175,16(48(

)25&6$:$51,1*(;3/26,21+$=$5'68%67,787,212)&20321(1760$<,03$,568,7$%/,7<)25+$=$5'286/2&$7,216

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5$7,1*2)&

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&/$66,',9,6,21*52836$%& '

&/$66,,',9,6,21*52836() *) *21/<)25)05&

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)0$33529('$1'&6$&(57,),('%$55,(56:,7+/,1($5287387&+$5$&7(5,67,&6

0867%(86('

%

6+((72)

58-602 Pulsar

®


3.5.1 Agency (FM/CSA) Drawing and Entity Parameters

+$=$5'286&/$66,),('/2&$7,21

&ODVV,'LYLVLRQ*URXSV$%&'

&ODVV,,'LYLVLRQ*URXSV()*

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,L,PD[ P$

3L :

&L Q)/L +

/HDNDJHFXUUHQW$

3XOVDU/HYHO7UDQVPLWWHU

0RGHO5;;;;),6&2),(/''(9,&(

0RGHO5;;;;)1,&2),(/''(9,&(

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,L,PD[ P$

3L :

&L Q)/L +

/HDNDJHFXUUHQW$

$Q\)0&6$$SSURYHG

,QWULQVLFDOO\6DIH

$VVRFLDWHG$SSDUDWXVZLWK

3DUDPHWHUVVXLWDEOHIRUWKH

),6&2&RQFHSW

81&/$66,),('/2&$7,21

$Q\)0$SSURYHG

,QWULQVLFDOO\6DIH

$VVRFLDWHG$SSDUDWXVZLWK(QWLW\

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),6&2&RQFHSW

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,QDFFRUGDQFHZLWK$16,,6$

),6&2&RQFHSW

7KH),6&2FRQFHSWDOORZVLQWHUFRQQHFWLRQRILQWULQVLFDOO\VDIH

DSSDUDWXVWRDVVRFLDWHGDSSDUDWXVQRWVSHFLILFDOO\H[DPLQHGLQVXFK

FRPELQDWLRQ7KHFULWHULDIRUWKHLQWHUFRQQHFWLRQLVWKDWWKHYROWDJH

8LRU9PD[WKHFXUUHQW,LRU,PD[DQGWKHSRZHU3LZKLFK

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5

58-602 Pulsar

®


%

6+((72)

51

3.6

Replacement Parts

5

7

1

-

TB1

+

J1

CURRENT LOOP

R

3

6

2

1

4

Electronics:

Digit:

Part Number:

Digit 5

1

2

Digit 5

1 or 2

1 2 3

R 9 6

4 5

5

6 7 8 9 10

X

= product with a non-standard customer requirement

Serial Number:

7 7 7 7 0 6 7 7 7 7 7

See nameplate, always provide complete part number and serial number when ordering spares.

(1) Electronic Module

Digit 6

1

0

Replacement Part

Z31-2890-001

Z31-2890-002

(2) Display Module

Digit 7 Replacement Part

0

A

N/A

Z31-2850-001

Digit 7

0

A all

(6) Housing Cover

Digit 8 Digit 9

1

2


004-9225-002

004-9225-003

0, 1 or A

3, B, C or D all

1

2

036-4413-005

036-4413-001

036-4413-002

Digit 5

1

2

(3) Wiring PC Board

Digit 6

1

0


Z30-9165-001

Z30-9166-003

(4) and (5) O-ring


012-2201-237

Digit 9

(7) Housing Cover


1 004-9225-002

2 004-9225-003

52

58-602 Pulsar

®


3.7

Specifications

3.7.1 Functional – Transmitter

System Design

Measurement Principle

Input

Measured Variable

Span

Output

Type

Pulse burst radar 6 GHz

Level, determined by the time-of-flight of radar pulse reflections

0.5 to 130 feet (0.2 to 40 meters)

Resolution

Loop Resistance

Diagnostic Alarm

Diagnostic Indication

Damping

User Interface

Keypad

Display

Digital Communication

4 to 20 mA with HART: 3.8 mA to 20.5 mA useable (per NAMUR NE43)

F

OUNDATION fieldbus ™ : H1 (ITK Ver. 6.1.2)

Analog .003 mA

Digital Display 1 mm

591 ohms @ 24 VDC and 22 mA

Selectable: 3.6 mA, 22 mA

Meets requirements of NAMUR NE107

Adjustable 0-10

(meets requirements of NAMUR NE 43) , or HOLD last output

4-button menu-driven data entry

Graphic Liquid Crystal Display

HART Version 7–with Field Communicator, F

OUNDATION fieldbus ™, AMS, or FDT

Menu Languages

Power (

Measured at instrument terminals)

DTM (PACT

ware

™ ), EDDL

Transmitter LCD: English, French, German, Spanish, Russian

HART DD: English, French, German, Spanish, Russian, Chinese, Portuguese

F

OUNDATION fieldbus Host System: English

HART: General Purpose (Weather proof)/Intrinsically Safe/Explosion-proof:

11 VDC minimum under certain conditions (refer to I/O Manual 58-602)

F

OUNDATION fieldbus ™ : 9 to 17.5 VDC

FISCO, FNICO, Explosion Proof, General Purpose and Weather Proof

Housing

Material

Net/Gross Weight

Overall Dimensions

Cable Entry

IP67/die-cast aluminum A413 (<0.6% copper); optional stainless steel

Aluminum: 4.5 lbs. (2.0 kg)

Stainless Steel: 10.0 lbs. (4.50 kg)

H 8.34" (212 mm) x W 4.03" (102 mm) x D 7.56" (192 mm)

1 ⁄

2

" NPT or M20

SIL 2 Hardware (Safety Integrity Level) Safe Failure Fraction = 92.7% (HART only)

Functional Safety to SIL 2 as 1oo1 in accordance with IEC 61508

(Full FMEDA report available upon request)

58-602 Pulsar

®


53

3.7

Specifications

3.7.2 Functional – Environment

Operating Temperature

Storage Temperature

Humidity

Electromagnetic Compatibility

Surge Protection

Shock/Vibration

Reference Conditions

Linearity

Measured Error

Resolution

Repeatability

Response Time

Initialization Time

Ambient Temperature Effect

Process Dielectric Effect

Maximum Rate of Change

-40 to +175 °F (-40 to +80 °C); LCD viewable -5 to +160 °F (-20 to +70 °C)

-50 to +185 °F (-45 to +85 °C)

0–99%, non-condensing

Meets CE requirement (EN 61326) and NAMUR NE 21

Meets CE EN 61326 (1000V)

ANSI/ISA-S71.03 Class SA1 (Shock); ANSI/ISA-S71.03 Class VC2 (Vibration)

Reflection from ideal reflector at +70 °F (+20 °C)

±0.3 inch (8 mm) or 0.1% of tank height (whichever is greater)


(Performance will degrade slightly within 60" (1.5 m) of antenna)

0.1 inch or 1 mm


< 2 seconds (configuration dependent)

Digital

< 30 seconds

Horn Antenna: Average 0.12 inch (3 mm) / 10 K, max of ±0.4 inch (10 mm) over the entire temperature range -40 to +175 °F (-40 to +80 °C)

Rod Antenna: Average 0.2 inch (5 mm) / 10 K, max of ±0.59 inch (15 mm) over the entire temperature range -40 to +175 °F (-40 to +80 °C)

Analog Current Output (additional error with reference to 16 mA span)

Average 0.03% / 10 K. max 0.45% over entire temperature range

-40 to +175 °F (-40 to +80 °C)

< 0.3 inch within selected range

180 inches (450 cm)/minute

F

OUNDATION

™ fieldbus:

ITK Version

H1 Device Class

H1 Profile Class

Function Blocks

Quiescent Current

Execution Time

Device Revision

DD Version

6.1.2

Link Master (LAS) — selectable ON/OFF

31PS, 32L

(6) Al, (2) Transducer, (1) Resource, (1) Arithmetic, (1) Signal Characterizer,

(2) PID, (1) Input Selector

17 mA

15 ms (30 ms PID Block)

01

0x01

54

58-602 Pulsar

®


Safe Operating Area

3.7.2.1

Safe Operating Area

R

Loop

591

Ω

Digital Solar Mode

Typical HART

4-20 mA

Operating Area

3.7.2.2

Transmitter Terminal Voltage

0

11 V 16.25 V

Vsupply

24 V 36 V

Operational Mode Current Consumption

HART

General Purpose

F

OUNDATION fieldbus

™

(Future)

Supply Voltage

➀

Start-up current 12 mA minimum

4mA

20mA

Intrinsically Safe

Explosion Proof

4mA

20mA

4mA

20mA

Fixed Current-Solar Power Operation (PV transmitter via HART)

General Purpose 10mA ➀

Intrinsically Safe 10mA ➀

HART Multi-Drop Mode (Fixed Current)

Standard

Intrinsically Safe

4mA

4mA

➀

➀

9V to 17.5V

3.7.3 O-ring (seal) Selection Chart

Material Code

Maximum

Temperature

Maximum

Pressure

Min.

Temp.

Vmin

16.25V

11V

16.25V

11V

16.25V

11V

11V

11V

16.25V

16.25V

9V to 17.5V

Recommended

For Use In

Viton ® GFLT

EPDM

Simriz SZ485

(formerly

Aegis PF128)

0

1

8

Kalrez (4079) 2

+400 °F @ 232 psig

(+200 °C @ 16 bar)

+250 °F @ 200 psig

(+125 °C @ 14 bar)

+400 °F @ 232 psig

+(200 °C @ 16 bar)

+400 °F @ 232 psig

+(200 °C @ 16 bar)

750 psig @ +70 °F

(50 bar @ +20 °C)

750 psig @ +70 °F

(50 bar @ +20 °C)

750 psig @ +70 °F

(50 bar @ +20 °C)

750 psig @ +70 °F

(50 bar @ +20 °C)

-40 °F

(-40 °C)

General purpose, ethylene

-60 °F

(-50 °C)

Acetone, MEK, skydrol fluids anhydrous ammonia

-4 °F

(-20 °C)

-40 °F

(-40 °C)

Inorganic and organic acids

(including HF and nitric), aldehydes, ethylene, glycols, organic oils, silicone oils, vinegar, sour HCs, steam, amines, ethylene oxide, propylene oxide

Inorganic and organic acids

(including HF and nitric), aldehydes, ethylene, glycols, organic oils, silicone oils, vinegar, sour HCs

Vmax

36V

36V

28.6V

28.6V

36V

36V

36V

28.6V

36V

28.6V

9V to 17.5V

Not Recommended

For Use In

Ketones (MEK, acetone), skydrol fluids, amines, anhydrous ammonia, low molecular weight esters and ethers, hot hydrofluoric or chlorosulfuric acids, sour HCs

Petroleum oils, di-ester base lubricants, propane, steam

Black liquor, Freon 43, Freon 75,

Galden, KEL-F liquid, molten sodium, molten potassium

Black liquor, hot water/steam, hot aliphatic amines, ethylene oxide, propylene oxide, molten sodium, molten potassium

58-602 Pulsar

®


55

3.7.4 Functional – Antenna

Model

Materials

Dielectric Rod

TFE

316 SS (Hastelloy ® C optional),

Viton ® O-rings

Dielectric Rod

Polypropylene

316 SS, Polypropylene,

Viton ® O-rings

Process Connection

Maximum Process

Temperature

Maximum Process

Pressure

Minimum Dielectric

(application dependent)

1 1 ⁄

2

" NPT and BSP, ANSI or EN flanges

1 1 ⁄

2

" NPT and BSP, ANSI or EN flanges

+400 °F @ 50 psig

(+200 °C @ 3.5 bar)

+200 °F @ 50 psig

(+95 °C @ 3.5 bar)

-14.7 to 675 psig @ +70 °F

(-1.0 to 46.5 bar @ +20 °C)

2.0

-14.7 to 750 psig @ +70 °F

(-1.0 to 51.7 bar @ +20 °C)

2.0

4" and 6" Horn

316 SS (Hastelloy C and Monel optional),

Viton ® O-rings

ANSI or EN flanges

+400 °F @ 50 psig

(+200 °C @ 3.5 bar)

-14.7 to 675 psig @ +70 °F

(-1.0 to 46.5 bar @ +20 °C)

1.7 (1.4 with stillwells)

3.7.5 PULSAR Model R96 Antenna Pressure / Temperature Ratings

800 (55)

700 (48)

600 (41)

500 (34)

400 (28)

300 (21)

200 (14)

100 (7)

0

-50

(-45)

0

(-15)

-40

(-40)

50

(10)

100

(40)

150

(65)

200

(95)

250

(120)

300

(150)

350

(175)

400

(200)

450

(230)

Temperature

°

F (

°

C)

PTFE Rod & Horn

Polypropylene Rod

56

58-602 Pulsar

®


3.7.6 Physical – Inches (mm)

Transmitter

3.98

(101)

3.34

(85)

4.05

(103)

10.21

(259)

4.02

(102)

8.41

(214)

Dielectric Rod

⌀

D

A

3 (76)

B

C

⌀

D

A

3 (76)

B

⌀

D

A

3 (76)

B

C

∅

D

NPT

0.68 (17) Thread

Engagement

2.8

(55)

A

B

BSP

ANSI and DIN Flanges

DIELECTRIC RODS – inches (mm)

Antenna

Model # All

8th Digit

Extension


Dim A

All

Dim B

0

1

2

1 (25)

4 (100)

8 (200)

BSP

Dim C

2.2 (56) 11.1 (282) 3.0 (76)

6.3 (160) 15.3 (389) 7.3 (185)

10.5 (267) 19.4 (493) 11.3 (287)

3 12 (300)

14.5 (368) 23.4 (594) 15.3 (389)

Antenna Extension O.D.

Dimension D

TFE Rod

∅ 1.50 (38)

PP Rod

∅ 1.50 (38)

3

(76)

H

∅

Aperture

58-602 Pulsar

®


HORNS – inches (mm)

Antenna

Model #

Extension

8th Digit


1 4 (100)

2

3

8 (200)

12 (300)

Aperture

4" Horn

Dim H

4.6 (117)

8.4 (213)

12.4 (315)

3.75 (95)

6" Horn

Dim H

8.3 (211)

12.4 (315)

5.75 (146)

57

3.8

Model Numbers

3.8.1 PULSAR Radar Transmitter

1

|

BASIC MODEL NUMBER AND OPERATING FREQUENCY

R96 Through-Air Radar Level Transmitter- 6 GHz Pulse Radar

4

|

POWER

5 24 VDC, Two-wire

5

|

SIGNAL OUTPUT

1 4–20 mA with HART

2 F

OUNDATION fieldbus

6

|

SAFETY OPTIONS

0

1

None (F

OUNDATION fieldbus only) (5th digit = 2)

SIL 2 Hardware - HART only (5th digit = 1)

7

|

ACCESSORIES

0 No Digital Display and Keypad

A Digital Display and Keypad

8

|

CLASSIFICATION

0 General Purpose, Weatherproof (IP 67)

A

B

C

1

3

Intrinsically Safe (FM & CSA)

Explosion-proof (FM & CSA)

Intrinsically Safe (ATEX/IEC)

Flame-proof (ATEX/IEC)

Non-sparking (ATEX)

9

|

HOUSING/CONDUIT CONNECTION

1 Die-cast Aluminum, Dual-compartment, 45-degree

2 Investment Cast, Stainless Steel, Dual-compartment, 45-degree

10

|

CONDUIT CONNECTION

2

3

0

1

1 ⁄

2

" NPT

M20

1 ⁄

2

" NPT with sunshade

M20 with sunshade

58

R 9 6 5

58-602 Pulsar

®


3.8.2 Radar Antennas – Dielectric Rod

TECHNOLOGY / OPERATING FREQUENCY

R A PULSAR radar antennas / 6 GHz

CONFIGURATION / STYLE

A TFE

B Polypropylene (Material of Construction codes A and K only)

MATERIAL OF CONSTRUCTION

A 316/316L stainless steel

B Hastelloy ® C

K 316/316L SS; ASME B31.1 and B31.3 (meets CRN specifications)

PROCESS CONNECTION – SIzE/TYPE

Threaded

31 1 1 ⁄

2

" NPT thread

65

73

74

75

54

55

63

64

32 1 1 ⁄

2

" BSP (G 1

ANSI Flanges

1 ⁄

2

) thread

43

44

45

53

2" 150# ANSI raised face flange












EN Flanges

DA DN 50, PN 16 EN 1092-1 Type A

DB DN 50, PN 25/40 EN 1092-1 Type A

DD DN 50, PN 63

EA DN 80, PN 16

EN 1092-1 Type B2

EN 1092-1 Type A

EB DN 80, PN 25/40 EN 1092-1 Type A

ED DN 80, PN 63 EN 1092-1 Type B2

FA

FB

DN 100, PN 16 EN 1092-1 Type A

DN 100, PN 25/40 EN 1092-1 Type A

FD DN 100, PN 63 EN 1092-1 Type B2

GA DN 150, PN 16 EN 1092-1 Type A

GB DN 150, PN 25/40 EN 1092-1 Type A

GD DN 150, PN 63 EN 1092-1 Type B2

O-RINGS

0 Viton ® GFLT

ANTENNA EXTENSION

0 For nozzle height

≤

1" (25 mm)

(For threaded process connection only)

1

2

3

For nozzle height ≤ 4" (100 mm)

For nozzle height

≤

8" (200 mm)


R A 0 0 0

OPTIONAL FLANGES – For use with

1

1

⁄

2

"

NPT Antennas (Antenna Extension Codes 1, 2 & 3 only)

Part Number:

004-6852 150#

2"

300# 150#

3"

300# 150#

4"

300# 150#

6"

300#

316/316L stainless steel -001 -005 -002 -006 -003 -007 -004 -008

304/304L stainless steel -009 -013 -010 -014 -011 -015 -012 -016

Carbon steel -017 -021 -018 -022 -019 -023 -020 -024

Hastelloy C

Monel

-025

-033

-029

-037

-026

-034

-030

-038

-027

-035

-031

-039

-028

-036

-032

-040

Kynar

PVC

Polypropylene

TFE

-041 -045 -042 -046 -043 -047 -044 -048

-049 -053 -050 -054 -051 -055 -052 -056

-057 -061 -058 -062 -059 -063 -060 -064

-065 -069 -066 -070 -067 -071 -068 -072

58-602 Pulsar

®


59

3.8.3 Radar Antennas – Horn

TECHNOLOGY / OPERATING FREQUENCY

R A PULSAR radar antennas / 6 GHz

CONFIGURATION / STYLE

4 4" horn

6 6" horn

MATERIAL OF CONSTRUCTION

A

B

316/316L stainless steel

Hastelloy C

K 316/316L SS; ASME B31.1 and ASME B31.3 (meets CRN specifications)

PROCESS CONNECTION - SIzE/TYPE (metal flanges welded to antenna)

63 4" 150# ANSI raised face flange


FA DN 100, PN 16 EN 1092-1 Type A

FB DN 100, PN 25/40 EN 1092-1 Type A





FD DN 100, PN 63

GA DN 150, PN 16

EN 1092-1 Type B2

EN 1092-1 Type A

GB DN 150, PN 25/40 EN 1092-1 Type A

GD DN 150, PN 63 EN 1092-1 Type B2

O-RINGS

0 Viton ® GFLT

1

2

8

EPDM

Kalrez ® 4079

Simriz SZ485 (formerly Aegis PF128)

ANTENNA EXTENSION

1

2

3

For nozzle height ≤ 4" (100 mm) - Configuration Style code 4 only



60

R A 0 0

58-602 Pulsar

®


58-602 Pulsar

®


4.0 Advanced Configuration/

Troubleshooting Techniques

This section contains information regarding some of the advanced configuration and troubleshooting capability contained within the Model R96 transmitter. These diagnostic options are best suited for use with PACTware and the

Model R96 DTM, and should be implemented only after contacting Magnetrol Technical Support.

4.1 Echo Rejection

In addition to proper mounting location and antenna polarization, another way to ignore unwanted signals within the measuring range is by utilizing the Echo Rejection feature.

Setup using PACTware

Select the Diagnostics tab and then the Echo Curve tab.

Then click on New Rejection Curve

False

Level

Actual

Level

61

Click on NEXT at the loop warning message.

On the next screen, enter the actual location of the level to be measured and then click on NEXT.

62

A password window will then appear (unless the password was previously entered). Enter the password and click OK.

Then the system calculates the curve, and then saves it.

Click OK to confirm.

58-602 Pulsar

®


58-602 Pulsar

®


A warning screen is shown that the loop can be returned to automatic control.

At this point the echo rejection curve can be viewed by selecting Rejection Curve as Curve 2 in the lower left corner of the Echo Curve screen. The Rejection curve will then be displayed as shown in the screenshot below.

Actual

Level

63

ASSURED QUALITY & SERVICE COST LESS

Service Policy

Owners of MAGNETROL may request the return of a control or any part of a control for complete rebuilding or replacement. They will be rebuilt or replaced promptly.

Controls returned under our service policy must be returned by Prepaid transportation. MAGNETROL will repair or replace the control at no cost to the purchaser

(or owner) other than transportation if:

1. Returned within the warranty period; and

2. The factory inspection finds the cause of the claim to be covered under the warranty.

If the trouble is the result of conditions beyond our control; or, is NOT covered by the warranty, there will be charges for labor and the parts required to rebuild or replace the equipment.

In some cases it may be expedient to ship replacement parts; or, in extreme cases a complete new control, to replace the original equipment before it is returned. If this is desired, notify the factory of both the model and serial numbers of the control to be replaced. In such cases, credit for the materials returned will be determined on the basis of the applicability of our warranty.

No claims for misapplication, labor, direct or consequential damage will be allowed.

Return Material Procedure

So that we may efficiently process any materials that are returned, it is essential that a “Return Material

Authorization” (RMA) number be obtained from the factory, prior to the material’s return. This is available through a MAGNETROL local representative or by contacting the factory. Please supply the following information:

1. Company Name

2. Description of Material

3. Serial Number

4. Reason for Return

5. Application

Any unit that was used in a process must be properly cleaned in accordance with OSHA standards, before it is returned to the factory.

A Material Safety Data Sheet (MSDS) must accompany material that was used in any media.

All shipments returned to the factory must be by prepaid transportation.

All replacements will be shipped F.O.B. factory.

PULSAR Pulse Burst Radar transmitters may be protected by one or more of the following U.S. Patent Nos.:

US 6,062,095; US 6,980,174; US 7,102,584; US 7,106,248; US 7,271,646

705 Enterprise Street • Aurora, Illinois 60504-8149 • 630.969.4000

[email protected] • magnetrol.com

Copyright © 2020 Magnetrol International, Incorporated

Magnetrol, Magnetrol logotype and Pulsar are registered trademarks of Magnetrol International, Incorporated.

Viton® and Kalrez® are registered trademarks of DuPont Performance Elastomers.

HART® is a registered trademark of the HART Communication Foundation

PACTware™ is trademark of PACTware Consortium

CSA logotype is a registered trademark of Canadian Standards Association

Halar® is a registered trademark of Allied Chemical Corp.

Hastelloy® is a registered trademark of Haynes International, Inc.

KYNAR® is a registered trademark of Pennsalt Chemicals Corp.

BULLETIN: 58-602.3

EFFECTIVE: June 2020

SUPERCEDES: June 2019

Magnetrol Pulsar R96 HART Instruction Manual

HART

Installation and Operating

Manual for Pulsar

Model R96

High Performance 6 GHz

Pulse Burst Radar

Level Transmitter

Pulsar

®

Model R96

Pulse Burst Radar Level Transmitter

Table of Contents

1.0

QuickStart Installation

1.2

QuickStart Mounting

2.0

Complete Installation

ε

∝ ∝

Launcher Orientation:

Echo Loss:

• Level Only

• Volume & Level

• HART

Tag

• Measured Value

• Status

• Primary Value Bar Graph

3.0 Reference Information

as referenced from the bottom of the tank

as referenced from the bottom of the tank

at which it left the factory

PACTware

PC Program

4.0 Advanced Configuration/

Troubleshooting Techniques

Related manuals

Table of contents

Magnetrol Pulsar R96 HART Instruction Manual

HART

Installation and Operating

Manual for Pulsar

Model R96

High Performance 6 GHz

Pulse Burst Radar

Level Transmitter

Pulsar

®

Model R96

Pulse Burst Radar Level Transmitter

Table of Contents

1.0

QuickStart Installation

1.2

QuickStart Mounting

2.0

Complete Installation

ε

∝ ∝

Launcher Orientation:

Echo Loss:

• Level Only

• Volume & Level

• HART

Tag

• Measured Value

• Status

• Primary Value Bar Graph

3.0 Reference Information

as referenced from the bottom of the tank

as referenced from the bottom of the tank

at which it left the factory

PACTware

PC Program

4.0 Advanced Configuration/

Troubleshooting Techniques

Related manuals

Magnetrol

Pulsar R96 HART

Magnetrol

Pulsar R96 Foundation Fieldbus

Magnetrol

Pulsar R96 Foundation Fieldbus

Magnetrol

Pulsar R96 HART

Magnetrol

Model R82

Magnetrol

Pulsar R96 Foundation Fieldbus

Table of contents