Swisher ZT2766 Zero-Turn Riding Lawn Mower Owner's Manual

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Swisher ZT2766 Zero-Turn Riding Lawn Mower Owner's Manual | Manualzz

27 HP-

66" CUT

1945- 2008

I

1602 CORPORATE DRIVE, P.O. BOX 67, WARRENSBURG, MISSOURI

64093

PHONE 660-747-8183 FAX 660-747-8650

Manufacturing

quality lawn care equipment since 1945

OWNER'S MANUAL

STARTING SERIAL # TN108-01601

12530

Made In The |

USA

3

Rev. 08-221

LIMITED WARRANTY

The manufacturer's warranty to the original consumer purchaser is: This product is free from defects in materials and workmanship for a period of two (2) years from the date of purchase by the original consumer purchaser.

We will repair or replace, at our discretion, parts found to be defective due to materials or workmanship.

This warranty is subject to the following limitations and exclusions:

1) Engine Warranty All engines utilized on our products have a separate warranty extended to them by the individual engine manufacturer.

Any engine service difficulty is the responsibility of the engine manufacturer and in no way is Swisher Mower Co., Inc. or its agents responsible for the engine warranty.

The Briggs &

Stratton Engine Service Hot-Line is 1-800-233-3723.

The

Tecumseh Engine Service Hot-Line is 1-800-558-5402.

2) Commercial Use This product is not intended for commercial use and carries no commercial warranty,

3) Limitation

4) Exclusions

This warranty applies only to products which have been properly assembled, adjusted, and operated in accordance with the instructions contained within this manual.

This warranty does not apply to any product of Swisher Mower

Co., Inc., that has been subject to alteration, misuse,abuse, improper assembly or installation, shipping damage, or to normal wear of the product.

Excluded from this warranty are normal wear, normal adjustments, normal maintenance, and battery*(see battery section.)

In the event you have a claim under this warranty, you must return the product to an authorized service dealer.

All transportation charges, damage, or loss incurred during transportation of parts submitted for replacement or repair under this warranty shall be borne by the purchaser.

Should you have any questions concerning this warranty, please contact us toll-free at 1-800-222-8183.

The model number, serial number, date of purchase, and the name of the authorized Swisher dealer from whom you purchased the mower will be needed before any warranty claim can be processed.

THIS WARRANTY DOES NOT APPLY TO ANY INCIDENTAL OR CONSEQUENTIAL

DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME

PERIODS STATED HEREIN FOR ALL EXPRESSED WARRANTIES.

Some states do not allow the limitation of consequential damages or limitations on how long an implied warranty may last, so the above limitations or exclusions may not apply to you.

This warranty gives you specific legal rights and you may have other rights, which vary from state-to-state.

This is a limited warranty as defined by the Magnuson-Moss Act of 1975.

2

iiiii iiiii iiii

INTRODUCTION

.................

;4

Before Operating ................

4 Grass Height of Cut ...............

16

Slope Operation .................

CUSTOMER

RESPONSIBILITY

..............

8

1 o

Operator Presence .............

., 10

Tires ...............................

Blade Maintenance..

...........

10

Hydro Belt Replacement.

Seat Adjustment ..................

19 ..................................................

20

21

T RO UB L ES HOOT ING .........

33

MOWER

IDENTIFICATION...

35

;

Engine..

1 1 i

Overall Unit Care..

..............

1 1

................................................................................................................

............

Transporting

38

INTRODUCTION

Congratulations

Thank you for purchasing a Swisher Zero Turn mower.

This machine is built for the greatest efficiency and rapid mowing of large areas.

Conveniently located controls and dual commercial grade hydrostatic transmissions regulated by steering levers, contribute to the machine's performance.

This manual is a valuable document.

Following the instructions for use, service, maintenance, etc. can greatly increase the life-span of your machine.

General

In this operator's manual, left and right, backward and forward are used in relation to the normal operators position.

NOTE:

Read Before Operating

If you have never used a Zero Turn mower before, refer to the Operation Controls section of this manual before attempting to operate one for the first time.

This machine is constructed only for mowing grass on lawns and other free and even ground without obstacles.

This machine is not intended for commercial use.

The manufacturer's directions concerning operation, maintenance, and repairs must be carefully followed.

This machine must only be operated, maintained, and repaired by persons that are familiar with the machine's special characteristics and who are well versed in safety instructions.

Accident prevention regulations, other general safety regulations, occupational safety rules, and traffic regulations must be followed without fail.

Unauthorized modifications to the design of the machine may absolve the manufacturer from liability for any resulting personal injury or property damage.

Read engine manufacturer's operating and maintenance instructions.

Read and observe all safety instructions on your mower and in the manual.

Check engine oil.

Check fuel caps to sure that they are in place.

Know how to set the parking brake.

Be sure mower blades are turned off-

PTO switch pushed down.

Know how to stop the engine - Turn key to off

Know how to stop the unit - Return control handles to neutral

4

INTRODUCTION

Uncrating & Assembly

TOOLS REQUIRED:

,/ 2 - ½" Wrenches or ½" Socket with drive ratchet

,/ Tire pressure gauge

,/ Nail bar or claw hammer

,/ Wire snips

To Remove The Mower From The Crate:

Dispose of top and side panels of the crate.

Remove loose parts and packing material.

Cut any banding or strapping that may be holding the mower to the crate.

Disengage spark plug wire and place where it cannot make a connection.

Raise the mower deck to its highest position.

Install steering levers.

Remove the bolts from the control arms on the mower.

Align the holes in the lever with the holes in the control arms and attach with the bolts provided.

Make sure both bolts on both handles are tight.

Disengage the parking brake by pushing the handles to their fully extended position.

Open the transmission valves at the rear of the unit by pulling the release rods and locking them in place. SEE INSTRUCTION DECAL AT THE REAR OF THE UNIT.

Carefully push the mower off the crate to a safe and level area.

Check engine oil. All engines are filled with oil and tested at the factory.

Verify oil level and add if necessary before starting engine.

SEE ENGINE OWNER'S

MANUAL

Check the battery.

If the battery is put into service after the "month & year" of the date on the battery, then it may need to be charged with a 12 volt charger for a minimum of 1 hour, but no more than 2 hours at a rate of 6 to 10 amps.

Attach battery cables to battery. Always attach the positive terminal first.

Close the transmission valves at the rear of the unit.

SEE INSTRUCTION DECAL

AT THE REAR OF THE UNIT.

Reconnect spark plug wire.

Check tire pressure on all four wheels.

REFER TO UNIT SPECIFICATIONS TABLE

5

SYMBOLS & DECALS

Swisher Flag U.S.A.OD39

Flying Debris Decal - OD43

OD45- Warning Decal

Notice Do Not Alter Wiring DecalOD74

Operator Must Be Seated DecalOD73

Triangle Danger Decal - OD55

N( Step Decal - OD 11

TO_RE[oWHEEL:

EACHNDE_D LOCK

INTOPOSITION.

Key/PTO Decal10273

Throttle/Choke Decal - 10271

R£L_E

_ O_RAlrE

MACHIN_ NOR_L¥=

Hydro Release-

10280

Danger/Warning Decal10276

6

SAFETY INSTRUCTIONS

These instructions are for your safety. Read them carefully.

This Safety Alert Symbol indicates important messages in this manual. When

you see this symbol, carefully read the message that follows

and be alert to the possibility of personal injury.

General Use

Read all instructions in this operator's manual and on the machine before starting it. Ensure that you understand them and then abide by them.

_Learn how to use the machine and its controls safely and learn how to stop quickly.

Also learn to recognize the safety decals.

Only allow the machine to be used by adults who are familiar with its use.

Make sure nobody else is in the area of the machine when you start the engine, engage the drive, or run the machine.

_Stop the machine if someone enters the work area.

_Clear the area of objects such as stones, toys, steel wire, etc.

that may become caught in the blades and thrown out.

NOTE:

If you have never used a Zero Turn mower before, refer to the Operation

Controls section of this manual before attempting to operate one for the first time.

_Do

Not Use this machine without the Discharge

Chute in place.

Stop the engine and disconnect the spark plug before cleaning the discharge deck.

Never take passengers.

The machine is only intended for use by one person.

Always look around before and during reversing maneuvers.

Slow down before turning.

Shut down the mower deck when not mowing.

Be careful when rounding fixed objects, so that the blades do not hit them.

Only operate the machine in daylight or other well-lit conditions.

Keep the machine a safe distance from holes or other irregularities in the ground.

Never use the machine if you are tired, if you have consumed alcohol, or if you are taking other drugs or medications that can affect your vision, judgment, or coordination.

Beware of traffic when working near or crossing a road.

Never leave the machine unsupervised with the engine running.

Always shut down the blades, engage the parking brake, stop the engine, and remove the ignition key before leaving the machine.

Never allow children or other persons not trained in the use of the machine to use or service it. Local laws may regulate the age of the user.

Make sure that you have first aid equipment close at hand when using the machine.

Never use the machine when barefoot.

Always wear protective shoes or boots.

7

SAFETY INSTRUCTIONS

General Use Continued...

Always wear approved protective glasses or a full visor when assembling or driving.

Ear Protection is recommended

Never wear loose clothing that can get caught in moving parts.

Remember

The operator is responsible for avoiding dangers or accidents.

Children

>.

Serious accidents may occur if you fail to be on guard for children in the area of the machine.

Children are often attracted to the machine and mowing work.

Never assume that children will stay put where you last saw them.

>.

Keep children away from the mowing area and under close supervision by another adult.

Shut off the machine if children enter the work area.

Never allow a child to ride with you.

Never allow children to operate the machine.

>.

Be extra cautious near corners, bushes, trees, or other objects that block your view.

WARNING

When

using the machine, approved personal protective equipment shall be used.

Personal protective equipment cannot eliminate the risk of injury, but it will reduce the degree of injury if an accident does occur.

Ask your retailer

for help in

choosing the right equipment.

Slope Operation

Remove obstacles such as stones, tree branches, etc.

Mow up and down, not side to side. Never drive the rider on terrain that slopes more than 10 degrees.

Avoid starting or stopping on a slope. If the tires begin to slip, shut down the blades and drive slowly down the slope.

Always drive evenly and slowly on slopes.

Make no sudden changes in speed or direction.

Avoid unnecessary turns on slopes, and if it proves necessary, turn slowly and gradually downward, if possible.

Watch for holes, ruts, or bumps.

On uneven terrain, the machine can tip more easily.

Long grass can hide obstacles.

Drive slowly and use small movements of the steering controls.

Do not mow wet grass.

It is slippery, and the tires can loose their grip, so that the machine slides.

Do not try to stabilize the machine by putting a foot on the ground.

Remember

The operator is responsible for avoiding dangers or accidents.

8

MOWING SAFETY

WARNING - Petrol is highly flammable.

- store fuel in containers specifically designed for this purpose;

- refuel outdoors only and do not smoke while refueling;

- add fuel before starting the engine. Never remove the cap of the fuel tank or add petrol while the engine

is running or when the engine is hot.

- if petrol is spilled, do not attempt to start the engine but move the machine away from the area of spillage and

avoid creating any source of ignition until petrol vapors have dissipated;

- replace all fuel tanks and container caps securely.

Replace faulty

silencers;

before using, always visually inspect to see that the blades, blade bolts and cutter assembly are not worn or damaged. Replace worn or damaged blades and bolts in sets to preserve balance;

on multi-bladed machines, take care as rotating one blade can cause other blades to rotate.

MAINTENANCE AND STORAGE

Keep all nuts, bolts and screws tight to be sure the equipment is in safe working condition;

never store the equipment with petrol in the tank inside a building where fumes can reach an open flame or

spark;

allow the engine to cool before storing in any enclosure;

to reduce the fire hazard, keep the engine, silencer, battery compartment and petrol storage area free of grass,

leaves, or excessive grease;

check the grass catcher frequently for wear or deterioration;

replace worn or damaged parts for safety;

if the fuel tank has to be drained, this should be done outdoors.

when machine is to be parked, stored or left unattended, lower the cutting means unless a positive mechanical lock is used.

TRAINING

All drivers should seek and obtain professional and practical instruction. Such instruction should emphasize:

the need for care and concentration

when working with ride-on machines;

control of a ride-on machine sliding on a slope will not be regained by the application of the brake. The main

reason for loss of control are:

i) insufficient wheel grip;

ii) being driven too fast;

iii) inadequate braking;

iv) the type of machine is unsuitable for its task;

v) lack of awareness of the effect of ground conditions, especially slopes; vi) incorrect hitching and load distribution.

OPERATION

Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect;

when using any attachments, never direct discharge of material toward bystanders nor allow anyone near the machine while in operation;

never operate the machine with defective guards, or without safety protective devices in place;

do not change the engine governor settings or over speed the engine. Operating the engine at excessive speed can increase the hazard of personal injury;

disengage drive to attachments, stop the engine, and disconnect the spark plug wire(s) or remove the ignition key:

- before clearing blockages or unclogging chute;

- before checking, clearing or working on the machine;

- after striking a foreign object. Inspect the machine for damage and make repairs before restarting and

operating the equipment;

- if the machine starts to vibrate abnormally (check immediately);

stop the engine and disengage drive to attachment:

- before refueling;

- before removing the grass catcher;

- before making height adjustment unless adjustment can be made from the operator's

position

9

CUSTOMER RESPONSIBILITIES

Operator Presence System

Be sure the operator presence and interlock systems are working properly.

If your mower does not function as described, repair the problem immediately.

The engine should not start unless the parking brake is engaged and the PTO (Blade Engagement

- See OPERATION FEATURES section of this manual) switch is disengaged (pressed down).

When the engine is running, the operator should never leave the seat without first setting the parking brake and shutting off the engine.

When the engine is running and the PTO switch is engaged, any attempt by the operator to leave the seat without first disengaging the PTO switch, should shut off the engine.

When the engine is running and the control levers are rotated in, the operator should never attempt to leave the seat without rotating the control levers out, shutting off the engine and engaging the parking brake.

_The PTO switch should never engage without the operator on the seat.

Tires

Maintain proper air pressure in all tires ( SEE SPECIFICATIONS section)

Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.

Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

Blade Maintenance

CAUTION

Stop engine and remove ignition key for safety.

Disconnect spark plug wire. Wear heavy, thick gloves when holding onto blade.

Avoid the sharp edge of the blade.

For best results, mower blades must be kept sharp. Replace bent or damage blades.

Safely raise front of mower. SEE WARNING

Hold or block blade from turning.

Loosen blade nut and remove blade.

Replace blade, (SEE SPECIFICATIONS).

_i, WARNING

When it is necessary to raise the mower for any repair or service, use jackstands to provide adequate support.

DO NOT rely on hydraulic or mechanical jacks

Battery

To clean battery

and terminals

Remove terminal guard.

_Disconnect the BLACK battery cable first, then the RED battery cable and remove the battery.

Rinse the battery with plain water and dry.

Clean terminals and battery cable ends with wire brush until shiny.

WARNING

Coat terminals with grease or petroleum jelly

Reinstall battery

The battery contains sulfuric acid and electrolytes which are poisonous and corrosive.

Reconnect the battery cables

10

CHARGING TIPS

•To avoid a battery explosion, never attempt to charge a frozen battery.

•Warning: Gel and AGM (Absorbed Glass Mat) batteries require a voltage-limited charger.

Charging a Gel or AGM battery on a typical shop charger, even one time, may greatly shorten its life.

Important: Never overcharge batteries.

Excessive charging will shorten battery life.

•Prior to charging, read the manufacturer's instructions for proper charger hook-up and use.

•Turn off charger prior to hook-up to avoid dangerous sparks.

PROTECT YOUR EYES!

Warning: If the electrolyte is accessible, verify that plates are covered before beginning to charge.

At the end of charge, add distilled water as needed to bring levels to the proper height.

If water is added, charge for an additional 30 minutes to mix. If electrolyte levels are low but battery is not accessible, remove battery from service.

•The maximum charge rate in amperes should be no more than 1/3 of the battery's reserve capacity minute rating. If the terminal voltage exceeds 16.0 volts while charging, reduce the charge rate.

•Continue charging and reduce the rate as needed until a 2 hour period results in no increase in voltage or decrease in current.

•If violent gassing or spewing of electrolyte occurs, or the battery case feels hot to the touch, temporarily reduce or halt charging.

6V

6.3

6.2

6.1

6

5.9

VOLTAGE

STANDARD

BA-I-I'ERY

12V

12.6

12.4

12.2

12

11.8

STATE

OF

CHARGE

APPROX. BAqq-ERY CHARGING TIME *

TO FULL CHARGE AT 80°F/27°C

MAXIMUM RATE AT

100%

75%

50%

25%

0%

50 AMPS 30 AMPS 20 AMPS 10 AMPS

FULL CHARGE

20 MIN.

35 MIN.

48 MIN.

90 MIN.

45 MIN.

75 MIN.

95 MIN.

180 MIN.

65 MIN.

115 MIN.

145 MIN. 280 MIN.

85 MIN, 150 MIN.

195 MIN. 370 MIN.

* Test wet batteries every 4-6 months and recharge if necessary.

Always test and charge if necessary before installation.

CUSTOMER RESPONSIBILITIES/SPECIFICATIONS

V-Belts

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary.

Replace belts if they begin to slip from wear.

SEE SPECIFICATION for belt part numbers and

SERVICE section of this manual for instructions on how to replace the belt.

En,qine

REFER TO YOUR ENGINE OWNERS MANUAL

Overall

Unit Care

Reduce the risk of fire by removing grass, leaves, and other debris that may have accumulated on the machine.

Allow the machine time to cool before cleaning or putting it in storage.

_Wash mower periodically.

Clean above and below deck.

_Keep all electrical connections clean and tight.

Drivinq and Transport on Public Roads

_Check applicable road traffic regulations before driving and transporting on public roads.

If the machine is transported, you should always use approved fastening equipment and ensure that the machine is well anchored.

_The cutting deck should also be lowered to the lowest position and the parking brake engaged.

GASOLINE CAPACITY

AND TYPE

OIL TYPE (SPI-SF-SJ):

SPARK PLUG

GROUND SPEED

TIRE SIZE

TIRE PRESSURE

BATTERY

HYDRO Bolt Torque

BLADE BOLT TORQUE

CUTTING HEIGHT

CUTTING WIDTH

PARKING BRAKE

FRONT AXLE

SEAT

TRANSMISSION

DECK LIFT

UNIT MEASUREMENTS

SPECIFICATIONS

DUAL 2.0 GAL TANKS

UNLEADED REGULAR

SEE ENGINE MANUAL

SEE ENGINE MANUAL

0 - 6 mph

FRONT: 4.10x3.5-5 5!8 Bearing

REAR: 18 X 9.5 X 8

FRONT: 50 psi Max

REAR: 22 psi Max

12V ! Heavy Duty 275 CCA

Type U 1L

27 + - 3 ft. Ibs

35 ft. Ibs

1.5"-5"

66" - 3 Mulching Blade System

Spring Assisted

Pivoting

15" Back w! Arm Rest

6" Adjustable Slide

Commercial Grade Eaton Hydrostatic

11

Spring Assisted

LENGTH:

WIDTH:

Including Deck

WEIGHT:

70"

66 'A ....

600 Ibs

Check Brake

Operation

Check Tire

Pressure

Check Operator

Presence

Parking Brake

Check for Loose

Fasteners

Sharpen/Replace

Mower Blades

Check Battery

Clean Battery &

Terminals

Check Belts

Check Engine Oil

Change Engine Oil w/filter

Change Engine Oil w/o filter

Replace Oil Filter

CUSTOMER RESPONSIBILITIES

MAINTENANCE SCHEDULE

Before

Each

Use

X

8 Hours 25 Hours

X

50 Hours 100 Hours Season

X

X

X

X

X

X

X

X3

X

X

Xl,2

Xl,2

X

X

Xl,2

Before

Storage

X

X

X

Clean Air Filter

Inspect Muffler

Clean Engine

Cooling Fins

Replace Spark Plug

Replace Fuel Filter

X2

X

X2

X X

X

1 - Change more often when operating under a heavy load or in high ambient temperatures

2 - Service more often when operating in dirty or dusty conditions

3 - Replace blades more often when mowing in sandy soil

12

FEATURES

OPERATION

.

.

.

.

.

.

Throttle ControlUsed to control

Engine Speed

Hour MeterIndicates hours of operation

Choke Controla cold engine

Used when starting

PTO Switch - Used to engage or disengage the deck blades

Ignition Switch - Used to start or stop the engine

Deck Lift Handle - Used to raise and lower the cutting deck

.

.

.

10.

11.

12.

13.

Control Levers - Sets the speed of the mower in both the forward and reverse directions and also turns the mower.

Hydro Bypass - Engages transmissions for normal operation and disengages transmissions for pushing or pulling the unit

Fuel Tanks - Dual 2.0 gal fuel tanks

Seat Slide

Battery

Pivoting Front Axle

Discharge Chute

13

SEE DETAILS PAGE

FEATURES

OPERATION

.

.

.

.

.

.

Throttle ControlUsed to control

Engine Speed

Hour MeterIndicates hours of operation

Choke ControlUsed when starting a cold engine

PTO Switch - Used to engage or disengage the deck blades

Ignition Switch - Used to start or stop the engine

Deck Lift Handle - Used to raise and lower the cutting deck

.

.

.

10.

11.

12.

13.

Control Levers - Sets the speed of the mower in both the forward and reverse directions and also turns the mower.

Hydro Bypass - Engages transmissions for normal operation and disengages transmissions for pushing or pulling the unit

Fuel Tanks - Dual 2.0 gal fuel tanks

Seat Slide

Battery

Pivoting Front Axle

Discharge Chute li4

SEE DETAILS PAGE

FEATURES

Left Control Panel

OPERATION

Right Control Panel

.

.

.

.

.

.

Throttle ControlUsed to control

Engine Speed

Hour MeterIndicates hours of operation

Choke ControlUsed when starting a cold engine

PTO Switch - Used to engage or disengage the deck blades

Ignition Switch - Used to start or stop the engine

Deck Lift Handle - Used to raise and lower the cutting deck

Rear of Unit

7.

.

.

10.

11.

12.

13.

Control Levers - Sets the speed of the mower in both the forward and reverse directions and also turns the mower.

Hydro Bypass - Engages transmissions for normal operation and disengages transmissions for pushing or pulling the unit

Fuel Tanks - Dual 2.0 gal fuel tanks

Seat Slide

Battery

Pivoting Front Axle

Discharge Chute

15

OPERATION

Starting

Operator must be sitting in the seat.

Control handles must be in the neutral

(outward) position.

PTO must be in the disengage position (pushed down).

Set choke (if needed), turn key and release as soon as engine starts.

Adjust throttle to half and shut choke off.

Be sure all people are clear of the area.

Set engine RPM to maximum and then engage the blades.

Grass Height & Cutting Suggestions

Do not attempt to cut wet grass

NOTE:

If you have never used a Zero

Turn mower before, refer to the

Operation Controls section of this manual before attempting to operate one for the first time.

The average lawn should be cut to 2 ½" during the cool season and to over 3" during the hot months.

For healthier and better looking lawns, mow often and after moderate growth.

As a rule, never cut more than 1/3 of the total grass blade length.

Correct mowing height can reduce weeds and lawn disease.

For best performance, grass over 6 inches in height should be mowed twice.

The first cut should be set relatively high and the second set to the desired height.

16

OPERATION

Controls

Be familiar with all controls, their functions and how to operate them before starting the machine.

_Motion control levers on each side of the console control the direction of movement.

SEE FIGURE BELOW

Control Handles

Neutral Position Slow Forward Fast Forward

90 Degree Right Turn 90 Degree Left Turn

Slow Reverse

NOTE:

If you have never used a Zero

Turn mower before, refer to the

Operation Controls section of this manual before attempting to operate one for the first time.

360 Degree Right Turn 360 Degree Left Turn

Note: The pressure required to operate the mower is very slight

17

SERVICE & ADJUSTMENTS

Adiustinq The Cuttinq Heiqht

Push out on the Deck Lift Handle and raise or lower the deck to the desired position.

Position 1 is the lowest setting and Position 8 is the highest position

The cutting range is from approximately 1 ½" to approximately 5"

Deck Levelinq

TOOLS REQUIRED:

,/ 2 - ½" Wrenches or ½" Socket with drive ratchet

Lower the cutting deck down to the lowest position (position 1)

Loosen the nuts on the top side of the deck hanger brackets (3 places) where the lift chains attach to.

With all three loose on top of the brackets the deck should now set on the ground resting on the roller wheels.

Tighten the nuts on the top of the lift brackets making sure that all three lift chains are pulled tight.

Lift deck using the deck lift handle to the desired position

Parkinq Brakes

,/The Swisher ZT2766 is equipped with An Automatic Parking Brake system on each control handle.

,/When the control handles are in the out most position the parking brakes are on.

,/Adjustment for the system is located on the ends of the brake cable at the hydro pan & frame.

,/Raise the rear wheels off the ground

,/Disengage the hydro to be adjusted with the hydro release handle at the rear of the unit.

,/Adjust so that the brake is not on when the handles are in the operator position.

The wheel should turn freely.

,/The wheel should not turn when the handle is moved to the engaged or outward position.

,/To tighten the brake, turn the adjustment nuts towards the end of the cable

,/Recheck adjustment with control handle

,/Lower unit back to the ground

,/Reengage the hydro at the rear of the unit

,_

WARNING

When it is necessary to raise the mower for any repair or service, use jackstands to provide adequate support.

DO NOT rely on hydraulic or mechanical jacks

18

SERVICE & ADJUSTMENTS

Deck Belt Routing &

Replacement

Removal

,/Disconnect spark plug wire

,/Apply parking brake

,/Lower the deck to its lowest position

,/Remove the belt covers

,/Disconnect tension idler

,/Roll the belt over the top of the deck pulleys

,/Remove belt

Front of Unit

Replacement

,/Install new belt by placing it around the deck pulleys.

Refer to routing diagram below.

,/The belt will be loose at this time

,/Tightly secure the belt tension back to its original position

,/Reinstall the belt covers

,/Reconnect spark plug wire

For replacement belt part number refer to Replacement Parts

Quick Reference Chart in this manual

19

SERVICE & ADJUSTMENTS

Hydro Belt Routing & Replacement

Removal

,/Disconnect

,/Apply parking brake

,/Disconnect spark plug wire wiring from electric clutch

Replacement

,/Install new belt by placing it around the engine pulley and the hydro pulleys.

Refer to routing diagram below.

,/The belt will be loose at this time

,/Remove clutch stop weldment (9973TK)

,/Remove the engine to deck belt ,/Tightly secure the belt tension back to its original position

,/Disconnect

,/Disconnect idler spring tension idler

,/Reinstall the belt from the engine to the deck

,/ Remove belt from the engine pulley and from the Hydro pulleys

,/Reconnect wiring to the electric clutch

Idler Pulley

Engine Pulley

For replacement belt part number refer to Replacement Parts

Quick Reference Chart in this manual

2O

SERVICE & ADJUSTMENTS

Engine to Deck Belt

Removal

,/Apply parking brake

,/Lower the deck to its lowest position

,/ Disconnect tension idler

,/ Remove belt from the mower deck and the electric clutch

Replacement

,/Install new belt by placing it around the electric clutch and route it through the idler and around the deck pulley.

Refer to routing diagram below.

,/The belt will be loose at this time

,/Tightly secure the belt tension back to its original position

Seat Adjustment

,/The Swisher ZT2766 is equipped with a 6" range sliding seat.

,/Release the tension on the seat adjustment lever by pushing the yellow tip lever to the left. See features section in this manual

,/Using your own weight, slide the seat to the desired position

,/Release the lever

Travel Reduction Adjustment (Ref. Page 29)

,/To improve the tracking of the Swisher ZT2766 the speed of one of the rear wheels needs to be decreased.

If the ZT2766 pulls to the right the left wheel will need to decrease speed and if pulling to the left the right wheel will need to decrease speed.

,/To decrease the speed in one of the rear wheels turn the bolt (item 16) counter clockwise.

This will limit travel of the handle.

Ensure after the bolt has been moved that the nuts holding the bolt in place are securely tightened.

21

WIRING HARNESS

HOUR METER

+

LARGE

RED

_RGE

RED

RED

GREEfl

EI'JGIREPLUG

RED

FrO SW

LIG

GRAY

BLACK t0 AMP

FUSE

GREEN

BLACK

WHITE

GREE|J

GREEH

NEUTRAL SWITCHES

p.IHITE

PLUG

SEAT SWITCH

!

.iP

MITE

IGHITIO|| SW

E

WARNING

When it is necessary to raise the mower for any repair or service, use jackstands to provide adequate support.

DO NOT rely on hydraulic or mechanical jacks

PARTS BREAKDOWN

5

6

Item#

1

2

3

4

7

8

9

10

11

Description

Solenoid-3 Pole

Part#

26X229

Item#

1002004

17

18

Bolt- Sen.Flange,5t16-18X1GR5 10548

19

Linkage-Steering'9"X 1.25" 14032

20

Bushing

Plate- Lock A/Turret

14029

9922

21

Screw-.312-18X.75

26X249

Description

Grip-Handle

Screw-.312-18X75

10535

NB563

7826

26X249

22 aott-SerrFlange, l/4ZVer5NB253

Tab- Linkage 14030

23 Nut-SerrFlange

Bolt- Sen"Flange,5/16-18X1 1/4ZYGr5 NB253

24 Seven 13352

Plate-Lift Support,Right 9937

25 7839Z

Nut- Nyloc5/16-18ZY NB181

26

12

13

14

Plate-Lift Support,Left

Deck- LiftWeldment

9936

12838

Bolt- 5/16-18X 2 1/2HCCGR5ZY NB138

27 Strap-Linkage 12878

15

16

Cover-Handle,Front

Washer-SAEFlat5/16ZY

9941

NB275

DETAIL D

SCALE f • 3

DETAIL B

SCALE 1 " 3 o o o

PARTS BREAKDOWN

Item #

1

2

3

4

5

6

7

Description

27 HP B&S Engine

5/16-18 Serrated Flange Nut

Spacer Engine Pulley

Motor Pulley 3.25"

1/4 X 1/2 Key Stock

Engine Pulley Spacer Short .687

Electric Clutch

Part #

N/A

NB170

BB105SL

9993

4258

689S

3813

8

9

Washer Belleville Engine Pulley

7/16-20 X 3.25 HCF GR5 ZP

699

NB705

10 5/16-18 X 1 1/4 Serrated Flange Boll NB253

11 Oil Drain Valve AS122

12 Oil Drain Valve Cap AS123

Not Shown

Description

Solenoid - 3 Pole

Wiring Harness

Part #

1002004

10264

ENGINE AS SEMBLY

GAS TANK ASSEMBLY

13

14

15

16

Fuel Tank

Cap

Grommet

Fuel Shut Off Valve

AS 100

6102NC

AS 119

AS120

17

18

19

Fuel Line Clamp

1/4" Fuel Line

Check Valve 1/4"

Not Shown

6FLC

AS140

10265

BracketGas Tank Mounting 9978TK

214

15

16

17

18

10

11

12

14

19

20

Item

1

2

5

6

3

4

7

8

9

PARTS BREAKDOWN

Description

Bushing - Latch Pin

Washer - SAE Flat 5/16 ZY

Nut - Nyloc 5/16-18 ZY

Bolt - 5/16-18 X 1 1/2 HCC GR5 ZY

StrapLinkage

Deck - Lift Linkage Assembly

Shackel - Anchor 1/4" W/ Round Pin

Chain - Deck Hanger Two Links

Nut - Serr Flange 5/16-18 ZY Case Hrd

Washer - SAE Flat 3/8 ZY Carbon Steel

Bushing - Idler

IdlerSliding Weldment

Pulley - Idler, OD-3.25", ID-3/8"

Nut - Nyloc 3/8-16 ZY

Bolt - Carriage 5/16-18 X 5

Idler - Hydro weldment, ZT

6037

14696

B527

NB182

NB660

14374

Washer - Fender, 5/16 X 1 1/40D ZY GR2 NB579

Eyebolt - 5/16-18 X3 w/Gap ZY

Spring - Clutch Rod; T60

NB315

682S

Part #

7839Z

NB275

NB181

NB505

12878

12777

12957

12825

NB170

NB272

ITEM#

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

DESCRIPTION

Nut - Nyloc 1/2-13 ZY Standard Pattern

Bracket - Deck Belt Idler

Bolt - HTC, 3/8-16 X2 GR5 ZY

Nut - HNC, 3!8-16 GR2 ZY

Pulley - Idler V OD-3.54", ID-3!8"

Bolt - 5!16-18 X 1 1!4 HCC GR5 ZY

Bolt - Serr Flange, 5!16-18 X 3!4 Gr 5

Idler - Lower Belt Weldment

Pulley - Idler OD-2.75", ID-3!8"

Nut - 2 Way Lock 3!8-16 ZY&Wax Gr A

Washer - SAE Flat 3!8 ZY Carbon Steel

Deck Lift-Linkage Mount Plate

LIFT - WELDMENT

Deck-Lift Linkage Bar

SCREW - SHOULDER 5!16 - 18

Nut

3!32 X 3!4 COTIE R PIN

Bolt 1!2-13 X3 HCC GR5 ZY

PART NO.

NB281

9957

NB231

NB212

3622

NB504

NB596

3691

7509

NB280

NB272

12779

12954

12780

12955

015x88

NB-597

NB131

B

A

PARTS BREAKDOWN

3

4

5

6

7

8

9

10

Item #

1

2

Description

Nut - HNC, 3/8-16 GR2. ZY

Eyebolt - Turned 3/8-16 X 5 ZY STD

Part #

NB212

10546

Bracket - Spring Assist 9926

Bolt - Serr Flange, 5/16-18 X 1 1/2 Gr5 NB254

Nut - Serr Flange 5/16-18 ZY Case Hrd NB170

Bracket - Weldment, Travel Reduction 11176

Bolt - Serr Flange, 5/16-18 X1 1/4ZY Gr5 NB253

Spring - Tilt

Deck - Lift Weldment

Frame - Pan

2335

12838

9999

26

PARTS BREAKDOWN

LIFT

DETAIL

LIFT

DETAIL

SEE (gAUGE WHEEL DETAIL "-_

SEE

17

18

19

20

14

15

16

11

12

13

Item #

1

5

6

7

8

2

3

4

9

10

IDLER DETAIL

Description

66 ZT Deck Weldment

5/16-18 x 3/4 Serr flange bolt

Belt Cover

3/8 SAE washer

3/8-16 nyloc nut

Anti-scalp roller 3/8 ID

Deck Hanger

5/16-18 serrated flange nut

Chute mount

5/16-18 x8 1/2 HCC GR2 ZP

3/8-16 Nyloc Nut ZY

Torsion spring

Discharge Chute

3/8-16 x5 1/2 GR5 ZP

Idler Bushing

3/8-16 x2 1/4 HTC GR5 ZP

Idler- Bottom Weldment, Painted

Idler Spacer

3/8-16 x 1 1/2 HCC GR5 ZP

Pulley- Backside Idler,ZT 08

NB182

0166X4

9902

NB575

6037

NB693

6054

6040

NB107

14424

Part #

12500

NB596

12523

NB272

NB182

AS001

9938

NB170

6030

NB136

GAUGE

38

39

40

41

35

36

37

42

43

44

45

27

28

29

30

31

32

33

34

EEL DETAIL

Item #

21

22

23

24

25

26

Description

3/8-16 2-way lock nut

Nut- Jam 5/16-18 ZY

3/8-16 Nylock nut Jam

Two speed spring (A232 1998)

Rear Roller Bracket

Eyebolt5/16-18 X 2,1/2 Eye ZYSTD

Eyebolt- Pigtail; 5/16-18 x 2 3/4" ZY (Frnt)

Pin - Clevis, Std Zp 3/8 X 1 1/8

Pin - Hair, #39 (A155H) ZY

Wheel- Roller, Sub-Assembly

Bar- Height Adjust

Gauge - Wheel

Nut- Jam Lock, 1/2-13 2-Way

Bolt- HCC 1/2-13 X 4 GR5 ZP

Gauge - Wheel Weldment Left Rear ZT66

Gauge - Wheel Weldment Right Rear ZT66

Gauge - Wheel Weldment Right Front

Gauge - Wheel Weldment Left Front

Bracket- Deck Stabilizing

Nut - Nyloc 5/16-18 ZY

Bolt- 5/16-18 X 1 HCC GR5 ZY

Belt- V, 130", 66" Deck

Nut - 5/16-18 HNCGR2 ZY

WasherFender, 5/16 X 1 1/20D ZY

Bushing - Latch Pin

Bolt- 5/16-18 X 3/4 GR5 ZY

Part #

NB280

NB173

NB207

TZ2S

10775

10198

2046

NB300

NB127

3563

3515

3511

NB121

NB132

12619

12618

12599

12598

9977

NB181

NB501

12527

NB210Z

NB579

7839Z

NB578

Center Driver

8

9

6

7

3

4

5

1

2

10

11

12

13

14

15

16

17

18

PARTS BREAKDOWN

3/4-16 Nut

Belleville Washer

Pulley 5 1/2"

Spacer

3/4 ID X 1 1/40D 18 GA Washer

Center Blade Driver

Outer Blade Driver

3/4 ID X 1 3/40D Flat Washer

Blade Mount Plate

3/8-24 Two Way Lock Nut

Blade

3/8-24 X 1 Bolt

Belleville Washer

Blade Beari ng

ShaftBlade 6", Long Shoulder

5" Blade Driver Shaft

Blade Driver Housing

3/8-24 X 1 Engine Bolt Locktite

NB175

AS155

6114TK

12823

NB179

12824

10540

B98W

9008

NB216

12509

NB238

NB607

B98

9078

9077

10539

NB238N

28

Outside Driver

PARTS BREAKDOWN

15

16

17

12

13

14

18

7

8

9

4

5

6

10

11

Item #

1

2

3

Description

Tire/Wheel - 20x10-8

Washer - Belleville .760 X 1.5 X .098

Nut - Castle 3/4-16, .625 Tall, Grade 2

Nut - Lug, Wheel Hub, 1/2-20 ZY GR5

Pin - Cotter, 1/8 X3/4 ZY Std

Tank - Gas, Assy.

Cable - Parking Brake, Assy

Bolt - Serr Flange, 1/4-20 X 1/2 GR5 ZY

Washer3/8 Lock, External Tooth; ZP

Screw-3/8-16 x 1" Rolok,Unslot HWH Z/Wax

Hub - Wheel, Asy

Screw - .312-18X75

Bracket - Gas Tank Mounting

Pan - Hydro Weldment

BumperWeldment

Bolt - Serr Flange, 5/16-18 X 3/4 Gr 5

Stop - Clutch Weldment

Battery 230

Part #

3756

AS155

2203CN

2203LN

NB125

10538

9976

NB109

13045

13044

9920

26X249

9978

9935

9959

NB596

9973

--BAT23(

Description

Handle-1"Weldment,Right

Seat-ZT,18"NoArmRest

11768

Bolt-SerrFlange,5/16-18X11/4ZYGr5

NB253

Height-Selector,Deck

9940

Bracket-HeightIndicator

11770

10570

9990

Panel-Control,Right

Switch-PTO 3605

Switch-Key

Mount-Seat

3623

9984

Spring-Compression

25X021

164X30

11769

9991

Panel-Control,Left

Meter-Hour

Cable-Throttle

Plate-SB Side

Nut- 1/2-13GR2ZY

3803

3788

9996

NB213Z

Nut- SerrFlange5/16-18ZYCaseHrd

Bracket-Seat

Base-Seat

Washer-SplitLock5/16ZY

Frame-Pan

Bracket-Neutral,5.5"

Washer-Flat, 39-114G

Washer-USSFlat,5/16ZY

Spring-Tapered

Washer-SAEFlat5/16ZY

Bolt-5/16-18X 1 3/4HCCGR5ZP

Pivot-Handle

Pin- Cotter,5/64X 3/4ZY

Arm- Control

Handle-SupportWeldment

Bolt- 1/4-20X3/4GR5ZY

Clevis-ClutchCable;T44CH

Nut- Nylock1/4-20

Linkage-Ball,Right;

Screw-PhilTruss8-32X 1/2 ZY

Arm- Rocker,SafetySwitch

Spacer

Nut- Kep8-32ZY

Switch-Returnto Neutral

Washer-Flat,Delrin

Bolt- SerfFlange,5/16-18X 1 1/2Gr5

ArmRestKit(NotShown)

NB170

3807

9956

9998

NB159

9999

10899

9927

NB250

9023

NB180

NB263

NB197

9925

B99S

NB201

3695

17)(217

NB254

14032

9985

10548

NB181

10197

NB519

9986

14061

17)<104

14464

NB596

NB556

3609

NB215

NB275

NB503

24

25

26

20

21

22

23

13

14

15

17

18

9

10

11

12

7

8

5

6

3

4

1

2

50

51

52

53

46

47

48

49

54

55

56

57

40

41

43

44

35

36

37

38

31

32

33

34

27

28

29

30

PARTS BREAKDOWN

DETAIL B

SCALE 1 : 6

PARTS

BREAKDOWN

18

19

20

21

22

23

4

5

6

7

8

9

10

11

12

13

14

15

16

17

Item #

1

2

3

Description

Bolt - Carriage 5/16-18 X3/4 GR5 ZY

Frame - Pan

Brace - Zt

Part #

10216

9999

14411

Plate - Pivot Housing Weldment 9954

Nut - Serr Flange 5/16-18 ZY Case Hrd NB170

DeckStabilizer, Left, ZT66 12528

DeckStabilizer, Right, ZT66 12529

Bolt - Serr Flange, 5/16-18 X 3/4 Gr 5 NB596

BarDeck Stabilizing, Zinc Plated

Nut - Jam, Nylok 3/4-16 ZY Gr2

Washer13/16 X1 1/4 Xl/8 ZY; Mild

9949

NB122

NB195

Bearing - Blade

Pivot - Axle Weldment

Weldment - Caster

B98

9994

6708

Tire/Wheel - Slick 4.10x3.5-5 5/8

Spacer - Wheel, 1"

Washer - 5/8 ID X 10D 10 GA ZY

3010

3395

NB178

Nut - Lock Jam, 5/8-11 2 Way Grade A NB595

Bolt - 5/8-11 X7 HCC GR5 ZY NB624

Plate - Foot 9995

Bolt - Serr Flange, 5/16-18X1GR5 ZY

Washer - Axle

10548

9915

Spacer B99S

/

t

J

31

PARTS BREAKDOWN

12

13

14

7

8

9

10

11

3

4

5

6

1

2

Item # Description

Linkage - Steering' 9" X 1.25"

Connector

Hydro Linkage Right Weldment

Hydro Linkage Left Weldment

Bolt - 1/4-28 X 3/4 GR5 ZY

Washer1/4" Belleville

Part #

14032

14028

14058

14060

NB620

14399

Pin - Hair, #39 (A155H) ZY Std

Cable - Parking Brake, Assy

Linkage - Shift

Bushing - Latch Pin

Washer - SAE Flat 5/16 ZY

NB127

9976

9919

7839Z

NB275

Pin - Cotter, 1/8 X3/4 ZY Std NB125

WasherFender, 5/16 X 1 1/40D ZY GR2 NB579

Spring - Parking Brake 10536

20

21

22

23

24

25

Item #

15

16

17

18

19

Description

Clevis - Clutch Cable; T44CH

Nut - Nylock 1/4-20

Part #

9023

NB180

RH Hydro - Eaton W/Rsrvr W/Tnk & Ext 10269

Plate - Hydro Release 9924 rasherSP Wave 5/16 X7/10 X.006

GR 10544

Screw - Thread Forming

Screw -. 312-18X. 75

Spring - For Idler Arm

Support - Hydro

Handle - Hydro Release

Washer - SAE Flat 5/16 ZY

26)(216

26X249

BRS6

13082

9923 nb275

32

PROBLEM

Engine Will

Not Start

Engine Hard

To Start

Engine Will

Not Turn Over

Engine Clicks but Will Not

Start

Unit Does not

Travel in a straight line

Excessive

Vibration

TROUBLESHOOTING

1.

2.

3.

Out of fuel

CAUSE

Engine not "choked" properly

Engine flooded

4.

7.

8.

9.

5.

6.

10.

11.

12.

1.

2.

3.

4.

5.

6.

7.

8.

1.

2.

3.

4.

7.

8.

5.

6.

1.

2.

3.

4.

Bad spark plug

Dirty air filter

Dirty fuel filter

Water in fuel

Loose or damaged wiring

Carburetor out of adjustment

Engine valves out of adjustment

Extreme cold conditions

Fuel shut off valves closed

Bad spark plug

Dirty air filter

Dirty fuel filter

Weak or dead battery

Carburetor out of adjustment

Engine valves out of adjustment

Loose or damaged wiring

Stale or dirty fuel

Directional handles not in correct position

PTO engaged

Weak or dead battery

Blown fuse

Corroded battery terminals

Loose or damaged wiring

Faulty ignition switch

Faulty solenoid

Faulty operator presence switch/switches

Weak or dead battery

Corroded battery terminals

Loose or damaged wiring

Faulty solenoid

1.

2.

Incorrect tire pressure

Rear wheels rotating at different speeds.

1.

2.

3.

4.

Worn, bent or loose blade

Bent blade driver

Loose/damage part or parts

Faulty blade driver assembly

6.

7.

4.

5.

1.

2.

3.

3.

4.

5.

1.

2.

7.

8.

12.

1.

2.

3.

4.

5.

6.

8.

9.

10.

11.

6.

7.

8.

9.

1.

2.

3.

4.

1.

2.

CORRECTION

Fill fuel tank

Choked engine and attempt to restart

Wait several minutes before attempting to restart.

Replace spark plug

Clean or replace air filter

Replace fuel filter

Drain fuel tank & carburetor, refill tank with fresh gas and replace fuel filter

Check all wiring

See Engine Manual

Contact an authorized service center

See Engine Manual

Open

Replace spark plug

Clean or replace air filter

Replace fuel filter

Recharge or replace battery

See Engine Manual

Contact an authorized service center

Check all wiring

Drain fuel tank & refill with fresh gasoline

Place handles in the out most position

Push PTO switch down

Recharge or replace battery

Replace fusel

Clean battery terminals - See battery section of this manual

Check all wiring

Check/replace ignition switch

Check/replace solenoid

Contact an authorized service center

Recharge or replace battery

Clean battery terminals - See battery sectio of this manual

Check all wiring

Check/replace solenoid

Check tire pressure (See Specifications)

Adjust travel reduction weldment.

1.

2.

3.

Replace blade.

Tighten blade bolt.

Replace blade driver

Tighten loose part or parts.

Replace damaged parts.

Replace blade driver assembly

PROBLEM

Loss of

Power

Poor cut - uneven

Battery will not charge

TROUBLESHOOTING Continued

1.

2.

3.

10.

11.

12.

13.

14.

15.

16.

4.

5.

6.

7.

8.

9.

CAUSE

Cutting too much grass/too fast

"Choke" position

Buildup of grass, leaves and trash under deck.

Dirty air filter

Low oil level/dirty oil

Faulty spark plug

Dirty fuel filter

Stale or dirty fuel

Water in fuel

Spark plug wire loose

Dirty engine air screen/fins

Dirty/clogged muffler

Loose or damaged wiring

Carburetor out of adjustment

Engine valves out of adjustment

Loose drive belt

Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine.

1.

2.

3.

4.

5.

6.

7.

8.

9.

1.

10.

11.

12.

13.

14.

15.

16.

CORRECTION

Set in High Cut (position 8)/reduce speed

Push choke control in

Clean underside of mower deck

Clean or replace air filter

Check oil level/change oil

Clean and re-gap or change plug

Replace fuel filter

Drain fuel tank & refill tank with fresh gas

Drain fuel tank & carburetor, refill tank with fresh gas and replace fuel filter

Connect and tighten spark plug wire

Clean engine air screen/fins

Clean/replace muffler

Check all wiring

See Engine Manual

Contact an authorized service center

Adjust idler/replace belt

Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine

Engine backfires when turning engine

OFF

Poor cut - uneven

1.

2.

3.

4.

5.

1.

2.

3.

4.

5.

Worn, bent or loose blade

Mower deck not level

Buildup of debris under deck.

Bent deck

Faulty Blade driver assembly

Worn, bent or loose blade

Mower deck not level

Buildup of grass, leaves and trash under deck.

Bent deck

Faulty Blade driver assembly

1.

2.

3.

Bad battery

Poor cable connections

Faulty solenoid

1.

2.

3.

4.

5.

1.

2.

3.

Replace blade.

Tighten blade bolt

Level deck. See section in this manual

Clean underside of mower deck

Replace deck

Replace blade driver assembly

Replace blade.

Tighten blade bolt

Level deck. See section in this manual

Clean underside of mower deck

4.

5.

1.

2.

3.

Replace deck

Replace blade driver assembly

Replace battery

Check/clean all connections.

See section in this manual

Replace solenoid

Loss of drive

1.

2.

3.

Bypass linkages in the bypass position

Hydro belt worn, damaged, or broken

Idler spring loose or broken

1.

2.

3.

Make sure that the bypass linkages are in the drive or engaged position.

Located at the rear of the machine.

Refer to decal on the rear of the unit.

Replace Hydro belt.

Replace Idler spring

34

Mower Identification Unauthorized Replacement Parts

Each mower has its own model number.

Each engine has its own model number.

The model number for the mower will be found under the seat.

The model number for the engine will be found on the top of the blower fan housing.

All mower parts listed herein may be ordered directly from Swisher Mower & Machine Co.

Inc. or your nearest Swisher dealer.

All engine parts may be ordered from the nearest dealer of the engine supplied with your mower.

Use only Swisher replacement parts.

The replacement of any part on this unit with anything other than Swisher authorized replacement part may adversely affect the performance, durability and safety of this unit and may void the warranty.

Swisher disclaims liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts.

WHEN

ORDERING PARTS, PLEASE HAVE THE

FOLLOWING INORMATION AVAILABLE:

•Date Purchased

•Purchased From

•PRODUCT - ZT2766

•SERIAL NUMBER-

•MODEL NUMBER-

•ENGINE MODEL NUMBER -

TYPE-

•PART NUMBER WITH PAINT CODE

*PART DESCRIPTION

SWISHER MOWER & MACHINE CO. INC.

1602 CORPORATE DRIVE

P.O. BOX 67

WARRENSBURG, MO 64093

[email protected]

Swisherinc.com

TELEPHONE - 1-800-222-8183

FAX1-660-747-8650

AS069

6046

3756

12527

12509

037X89

10540

12824

Replacement Parts

Quick Reference

Swisher Part #

12777

Part Description

Deck Lift Linkage

Assembly

Fuse 10 Amp

47" Hydro Belt

20 x 10 x 8 Rear Tire

130" Deck Belt

22.5 Mulching Blade

Engine to Deck Belt

Blade Driver Assembly

(outside)

Blade Driver Assembly

(center)

CAUTION

Use extreme care when working on machinery.

Before performing any maintenance, turn off engine, allow the unit to cool & remove the key. Disconnect spark plug wire.

Set Parking Brake by placing the control handles in the neutral or outward position.

Do not wear watch or jewelry.

Do not wear loose fitting clothes.

Observe all common safety practices with tools.

36

WARRANTY RIGHTS AND OBLIGATIONS

YOUR WARRANTY RIGHTS AND OBLIGATIONS: The California Air Resources Board and Swisher Mower, is pleased to explain the evaporative emission control system (EECS) on your model year 2006 and later Swisher Product.

In California, new Outdoor Power Equipment, must be designed, built and equipped to meet the State's stringent anti-smog standards.

Swisher Mower must warrant the EECS on your Power Equipment, for the period of time listed below provided there has been no abuse, neglect, or improper maintenance.

For model year 2006 the EECS on your mower includes the liquid fuel lines, fuel line connectors, and fuel line clamps.

Where a warrantable condition exists, Swisher Mower will repair at no cost to you. Expenses covered under warranty include diagnosis, parts, and labor.

MANUFACTURER'S WARRANTY COVERAGE: For a period of two years, any evaporative emission-related part included in the list of EECS parts for your mower is defective, the part will be repaired or replaced by Swisher Mower.

OWNER'S WARRANTY RESPONSIBILITIES: As the owner of this Power Equipment, you are responsible for performance of the required maintenance listed in your owner's manual.

Swisher Mower recommends that you retain all receipts covering maintenance on your Power Equipment, but Swisher Mower cannot deny warranty solely for the lack of receipts.

As the Power Equipment owner, you should be aware that Swisher Mower, may deny you warranty coverage if your Power

Equipment, or a covered part has failed due to abuse, neglect, or improper maintenance, unapproved modifications, or the use of parts not made or approved by the equipment manufacturer.

You are responsible for presenting your Power

Equipment to an authorized Swisher Service center as soon as the problem exists.

Warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.

If you have a question regarding your warranty rights and responsibilities, you should contact the Swisher Mower Service representative at 1-800-222-8183.

WARRANTY COMMENCEMENT DATE: The warranty period begins on the date the Power Equipment Is purchased.

LENGTH OF COVERAGE: This warranty shall be for a period of two (2) years from the initial date of purchase.

WHAT IS COVERED: Warranted parts include the Liquid fuel line, fuel line connectors, and fuel line clamps.

REPAIR OR REPLACEMENT OF PARTS: Repair or replacement of any evaporative warranted part will be performed at no charge to the owner at an authorized Swisher Mower Service Center.

If you have a question regarding your warranty rights and responsibilities, you should contact your nearest authorized service center or call the Swisher Mower Service representative at 1-800-222-8183.

WARRANTY PERIOD: Any warranted part is not scheduled for replacement as required maintenance, or which is scheduled only for regular inspection to the effect of "repair or replace as necessary" shall be warranted for two (2) years.

Any warranted part that is scheduled for replacement as required maintenance shall be warranted for the period of time up to the first scheduled replacement point for that part.

DIAGNOSIS: The owner shall not be charged for diagnostic labor that leads to the determination that a warranted part is defective if the diagnostic work is performed at an authorized Swisher Service Center.

CONSEQUENTIAL DAMAGE: Swisher Mower, may be liable for damages to other engine or equipment components caused by the failure of a warranted part still under warranty.

WHAT IS NOT COVERED: All failures caused by abuse, neglect, or improper maintenance is not covered.

ADD-ON OR MODIFIED PARTS: The use of add-on or modified parts may be grounds for disallowing a warranty claim.

Swisher Mower is not liable to cover failures of warranted parts caused by the use of an add-on or modified part.

HOW TO FILE A CLAIM: If you have a question regarding your warranty rights and responsibilities, you should contact your nearest authorized service center or call Swisher Mower Service representative at 1-800-222-8183.

SWISHER HISTORY

Back before electricity came to rural Missouri Max Swisher was producing lawn mowers from his mother's chicken house.

Max never liked to mow grass.

He installed a gearbox on his family's lawn mower creating a self-propelled unit. By tying one end of a rope to the mower and the other end to a tree in the center of the yard the mower circled the tree, shortening the rope and guiding the mower in concentric circles. Max enjoyed relaxing under a shade tree while his invention did all the work.

Max had designed his first self-propelled rotary lawn mower to do his dirty work for him.

Neighbors noticed his new invention and began asking him to make more.

Today, over 60 years later, Swisher Mower and Machine Company, Inc. is still producing innovative lawn and garden and ATV/UTV equipment designed to give us all more "relaxing in the shade" time.

Swisher products have been featured nationally on television programs such as Regis and

Kathie Lee and seen in publications like ATV Ma_azine, Country Journal, Popular Mechanics

Magazine and others.

In January 2000 Popular Mechanics Magazine named Max's zero turning radius riding mower one of the

20 th century's top household inventions.

Swisher offers value and function in its products to meet your grounds maintenance needs.

1945- 2008

40

27 HP-

66" CUT

1945- 2008

I

1602 CORPORATE DRIVE, P.O. BOX 67, WARRENSBURG, MISSOURI

64093

PHONE 660-747-8183 FAX 660-747-8650

Manufacturing

quality lawn care equipment since 1945

OWNER'S MANUAL

STARTING SERIAL # TN108-01601

12530

Made In The |

USA

3

Rev. 08-221

LIMITED WARRANTY

The manufacturer's warranty to the original consumer purchaser is: This product is free from defects in materials and workmanship for a period of two (2) years from the date of purchase by the original consumer purchaser.

We will repair or replace, at our discretion, parts found to be defective due to materials or workmanship.

This warranty is subject to the following limitations and exclusions:

1) Engine Warranty All engines utilized on our products have a separate warranty extended to them by the individual engine manufacturer.

Any engine service difficulty is the responsibility of the engine manufacturer and in no way is Swisher Mower Co., Inc. or its agents responsible for the engine warranty.

The Briggs &

Stratton Engine Service Hot-Line is 1-800-233-3723.

The

Tecumseh Engine Service Hot-Line is 1-800-558-5402.

2) Commercial Use This product is not intended for commercial use and carries no commercial warranty,

3) Limitation

4) Exclusions

This warranty applies only to products which have been properly assembled, adjusted, and operated in accordance with the instructions contained within this manual.

This warranty does not apply to any product of Swisher Mower

Co., Inc., that has been subject to alteration, misuse,abuse, improper assembly or installation, shipping damage, or to normal wear of the product.

Excluded from this warranty are normal wear, normal adjustments, normal maintenance, and battery*(see battery section.)

In the event you have a claim under this warranty, you must return the product to an authorized service dealer.

All transportation charges, damage, or loss incurred during transportation of parts submitted for replacement or repair under this warranty shall be borne by the purchaser.

Should you have any questions concerning this warranty, please contact us toll-free at 1-800-222-8183.

The model number, serial number, date of purchase, and the name of the authorized Swisher dealer from whom you purchased the mower will be needed before any warranty claim can be processed.

THIS WARRANTY DOES NOT APPLY TO ANY INCIDENTAL OR CONSEQUENTIAL

DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME

PERIODS STATED HEREIN FOR ALL EXPRESSED WARRANTIES.

Some states do not allow the limitation of consequential damages or limitations on how long an implied warranty may last, so the above limitations or exclusions may not apply to you.

This warranty gives you specific legal rights and you may have other rights, which vary from state-to-state.

This is a limited warranty as defined by the Magnuson-Moss Act of 1975.

2

iiiii iiiii iiii

INTRODUCTION

.................

;4

Before Operating ................

4 Grass Height of Cut ...............

16

Slope Operation .................

CUSTOMER

RESPONSIBILITY

..............

8

1 o

Operator Presence .............

., 10

Tires ...............................

Blade Maintenance..

...........

10

Hydro Belt Replacement.

Seat Adjustment ..................

19 ..................................................

20

21

T RO UB L ES HOOT ING .........

33

MOWER

IDENTIFICATION...

35

;

Engine..

1 1 i

Overall Unit Care..

..............

1 1

................................................................................................................

............

Transporting

38

INTRODUCTION

Congratulations

Thank you for purchasing a Swisher Zero Turn mower.

This machine is built for the greatest efficiency and rapid mowing of large areas.

Conveniently located controls and dual commercial grade hydrostatic transmissions regulated by steering levers, contribute to the machine's performance.

This manual is a valuable document.

Following the instructions for use, service, maintenance, etc. can greatly increase the life-span of your machine.

General

In this operator's manual, left and right, backward and forward are used in relation to the normal operators position.

NOTE:

Read Before Operating

If you have never used a Zero Turn mower before, refer to the Operation Controls section of this manual before attempting to operate one for the first time.

This machine is constructed only for mowing grass on lawns and other free and even ground without obstacles.

This machine is not intended for commercial use.

The manufacturer's directions concerning operation, maintenance, and repairs must be carefully followed.

This machine must only be operated, maintained, and repaired by persons that are familiar with the machine's special characteristics and who are well versed in safety instructions.

Accident prevention regulations, other general safety regulations, occupational safety rules, and traffic regulations must be followed without fail.

Unauthorized modifications to the design of the machine may absolve the manufacturer from liability for any resulting personal injury or property damage.

Read engine manufacturer's operating and maintenance instructions.

Read and observe all safety instructions on your mower and in the manual.

Check engine oil.

Check fuel caps to sure that they are in place.

Know how to set the parking brake.

Be sure mower blades are turned off-

PTO switch pushed down.

Know how to stop the engine - Turn key to off

Know how to stop the unit - Return control handles to neutral

4

INTRODUCTION

Uncrating & Assembly

TOOLS REQUIRED:

,/ 2 - ½" Wrenches or ½" Socket with drive ratchet

,/ Tire pressure gauge

,/ Nail bar or claw hammer

,/ Wire snips

To Remove The Mower From The Crate:

Dispose of top and side panels of the crate.

Remove loose parts and packing material.

Cut any banding or strapping that may be holding the mower to the crate.

Disengage spark plug wire and place where it cannot make a connection.

Raise the mower deck to its highest position.

Install steering levers.

Remove the bolts from the control arms on the mower.

Align the holes in the lever with the holes in the control arms and attach with the bolts provided.

Make sure both bolts on both handles are tight.

Disengage the parking brake by pushing the handles to their fully extended position.

Open the transmission valves at the rear of the unit by pulling the release rods and locking them in place. SEE INSTRUCTION DECAL AT THE REAR OF THE UNIT.

Carefully push the mower off the crate to a safe and level area.

Check engine oil. All engines are filled with oil and tested at the factory.

Verify oil level and add if necessary before starting engine.

SEE ENGINE OWNER'S

MANUAL

Check the battery.

If the battery is put into service after the "month & year" of the date on the battery, then it may need to be charged with a 12 volt charger for a minimum of 1 hour, but no more than 2 hours at a rate of 6 to 10 amps.

Attach battery cables to battery. Always attach the positive terminal first.

Close the transmission valves at the rear of the unit.

SEE INSTRUCTION DECAL

AT THE REAR OF THE UNIT.

Reconnect spark plug wire.

Check tire pressure on all four wheels.

REFER TO UNIT SPECIFICATIONS TABLE

5

SYMBOLS & DECALS

Swisher Flag U.S.A.OD39

Flying Debris Decal - OD43

OD45- Warning Decal

Notice Do Not Alter Wiring DecalOD74

Operator Must Be Seated DecalOD73

Triangle Danger Decal - OD55

N( Step Decal - OD 11

TO_RE[oWHEEL:

EACHNDE_D LOCK

INTOPOSITION.

Key/PTO Decal10273

Throttle/Choke Decal - 10271

R£L_E

_ O_RAlrE

MACHIN_ NOR_L¥=

Hydro Release-

10280

Danger/Warning Decal10276

6

SAFETY INSTRUCTIONS

These instructions are for your safety. Read them carefully.

This Safety Alert Symbol indicates important messages in this manual. When

you see this symbol, carefully read the message that follows

and be alert to the possibility of personal injury.

General Use

Read all instructions in this operator's manual and on the machine before starting it. Ensure that you understand them and then abide by them.

_Learn how to use the machine and its controls safely and learn how to stop quickly.

Also learn to recognize the safety decals.

Only allow the machine to be used by adults who are familiar with its use.

Make sure nobody else is in the area of the machine when you start the engine, engage the drive, or run the machine.

_Stop the machine if someone enters the work area.

_Clear the area of objects such as stones, toys, steel wire, etc.

that may become caught in the blades and thrown out.

NOTE:

If you have never used a Zero Turn mower before, refer to the Operation

Controls section of this manual before attempting to operate one for the first time.

_Do

Not Use this machine without the Discharge

Chute in place.

Stop the engine and disconnect the spark plug before cleaning the discharge deck.

Never take passengers.

The machine is only intended for use by one person.

Always look around before and during reversing maneuvers.

Slow down before turning.

Shut down the mower deck when not mowing.

Be careful when rounding fixed objects, so that the blades do not hit them.

Only operate the machine in daylight or other well-lit conditions.

Keep the machine a safe distance from holes or other irregularities in the ground.

Never use the machine if you are tired, if you have consumed alcohol, or if you are taking other drugs or medications that can affect your vision, judgment, or coordination.

Beware of traffic when working near or crossing a road.

Never leave the machine unsupervised with the engine running.

Always shut down the blades, engage the parking brake, stop the engine, and remove the ignition key before leaving the machine.

Never allow children or other persons not trained in the use of the machine to use or service it. Local laws may regulate the age of the user.

Make sure that you have first aid equipment close at hand when using the machine.

Never use the machine when barefoot.

Always wear protective shoes or boots.

7

SAFETY INSTRUCTIONS

General Use Continued...

Always wear approved protective glasses or a full visor when assembling or driving.

Ear Protection is recommended

Never wear loose clothing that can get caught in moving parts.

Remember

The operator is responsible for avoiding dangers or accidents.

Children

>.

Serious accidents may occur if you fail to be on guard for children in the area of the machine.

Children are often attracted to the machine and mowing work.

Never assume that children will stay put where you last saw them.

>.

Keep children away from the mowing area and under close supervision by another adult.

Shut off the machine if children enter the work area.

Never allow a child to ride with you.

Never allow children to operate the machine.

>.

Be extra cautious near corners, bushes, trees, or other objects that block your view.

WARNING

When

using the machine, approved personal protective equipment shall be used.

Personal protective equipment cannot eliminate the risk of injury, but it will reduce the degree of injury if an accident does occur.

Ask your retailer

for help in

choosing the right equipment.

Slope Operation

Remove obstacles such as stones, tree branches, etc.

Mow up and down, not side to side. Never drive the rider on terrain that slopes more than 10 degrees.

Avoid starting or stopping on a slope. If the tires begin to slip, shut down the blades and drive slowly down the slope.

Always drive evenly and slowly on slopes.

Make no sudden changes in speed or direction.

Avoid unnecessary turns on slopes, and if it proves necessary, turn slowly and gradually downward, if possible.

Watch for holes, ruts, or bumps.

On uneven terrain, the machine can tip more easily.

Long grass can hide obstacles.

Drive slowly and use small movements of the steering controls.

Do not mow wet grass.

It is slippery, and the tires can loose their grip, so that the machine slides.

Do not try to stabilize the machine by putting a foot on the ground.

Remember

The operator is responsible for avoiding dangers or accidents.

8

MOWING SAFETY

WARNING - Petrol is highly flammable.

- store fuel in containers specifically designed for this purpose;

- refuel outdoors only and do not smoke while refueling;

- add fuel before starting the engine. Never remove the cap of the fuel tank or add petrol while the engine

is running or when the engine is hot.

- if petrol is spilled, do not attempt to start the engine but move the machine away from the area of spillage and

avoid creating any source of ignition until petrol vapors have dissipated;

- replace all fuel tanks and container caps securely.

Replace faulty

silencers;

before using, always visually inspect to see that the blades, blade bolts and cutter assembly are not worn or damaged. Replace worn or damaged blades and bolts in sets to preserve balance;

on multi-bladed machines, take care as rotating one blade can cause other blades to rotate.

MAINTENANCE AND STORAGE

Keep all nuts, bolts and screws tight to be sure the equipment is in safe working condition;

never store the equipment with petrol in the tank inside a building where fumes can reach an open flame or

spark;

allow the engine to cool before storing in any enclosure;

to reduce the fire hazard, keep the engine, silencer, battery compartment and petrol storage area free of grass,

leaves, or excessive grease;

check the grass catcher frequently for wear or deterioration;

replace worn or damaged parts for safety;

if the fuel tank has to be drained, this should be done outdoors.

when machine is to be parked, stored or left unattended, lower the cutting means unless a positive mechanical lock is used.

TRAINING

All drivers should seek and obtain professional and practical instruction. Such instruction should emphasize:

the need for care and concentration

when working with ride-on machines;

control of a ride-on machine sliding on a slope will not be regained by the application of the brake. The main

reason for loss of control are:

i) insufficient wheel grip;

ii) being driven too fast;

iii) inadequate braking;

iv) the type of machine is unsuitable for its task;

v) lack of awareness of the effect of ground conditions, especially slopes; vi) incorrect hitching and load distribution.

OPERATION

Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect;

when using any attachments, never direct discharge of material toward bystanders nor allow anyone near the machine while in operation;

never operate the machine with defective guards, or without safety protective devices in place;

do not change the engine governor settings or over speed the engine. Operating the engine at excessive speed can increase the hazard of personal injury;

disengage drive to attachments, stop the engine, and disconnect the spark plug wire(s) or remove the ignition key:

- before clearing blockages or unclogging chute;

- before checking, clearing or working on the machine;

- after striking a foreign object. Inspect the machine for damage and make repairs before restarting and

operating the equipment;

- if the machine starts to vibrate abnormally (check immediately);

stop the engine and disengage drive to attachment:

- before refueling;

- before removing the grass catcher;

- before making height adjustment unless adjustment can be made from the operator's

position

9

CUSTOMER RESPONSIBILITIES

Operator Presence System

Be sure the operator presence and interlock systems are working properly.

If your mower does not function as described, repair the problem immediately.

The engine should not start unless the parking brake is engaged and the PTO (Blade Engagement

- See OPERATION FEATURES section of this manual) switch is disengaged (pressed down).

When the engine is running, the operator should never leave the seat without first setting the parking brake and shutting off the engine.

When the engine is running and the PTO switch is engaged, any attempt by the operator to leave the seat without first disengaging the PTO switch, should shut off the engine.

When the engine is running and the control levers are rotated in, the operator should never attempt to leave the seat without rotating the control levers out, shutting off the engine and engaging the parking brake.

_The PTO switch should never engage without the operator on the seat.

Tires

Maintain proper air pressure in all tires ( SEE SPECIFICATIONS section)

Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.

Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

Blade Maintenance

CAUTION

Stop engine and remove ignition key for safety.

Disconnect spark plug wire. Wear heavy, thick gloves when holding onto blade.

Avoid the sharp edge of the blade.

For best results, mower blades must be kept sharp. Replace bent or damage blades.

Safely raise front of mower. SEE WARNING

Hold or block blade from turning.

Loosen blade nut and remove blade.

Replace blade, (SEE SPECIFICATIONS).

_i, WARNING

When it is necessary to raise the mower for any repair or service, use jackstands to provide adequate support.

DO NOT rely on hydraulic or mechanical jacks

Battery

To clean battery

and terminals

Remove terminal guard.

_Disconnect the BLACK battery cable first, then the RED battery cable and remove the battery.

Rinse the battery with plain water and dry.

Clean terminals and battery cable ends with wire brush until shiny.

WARNING

Coat terminals with grease or petroleum jelly

Reinstall battery

The battery contains sulfuric acid and electrolytes which are poisonous and corrosive.

Reconnect the battery cables

10

CHARGING TIPS

•To avoid a battery explosion, never attempt to charge a frozen battery.

•Warning: Gel and AGM (Absorbed Glass Mat) batteries require a voltage-limited charger.

Charging a Gel or AGM battery on a typical shop charger, even one time, may greatly shorten its life.

Important: Never overcharge batteries.

Excessive charging will shorten battery life.

•Prior to charging, read the manufacturer's instructions for proper charger hook-up and use.

•Turn off charger prior to hook-up to avoid dangerous sparks.

PROTECT YOUR EYES!

Warning: If the electrolyte is accessible, verify that plates are covered before beginning to charge.

At the end of charge, add distilled water as needed to bring levels to the proper height.

If water is added, charge for an additional 30 minutes to mix. If electrolyte levels are low but battery is not accessible, remove battery from service.

•The maximum charge rate in amperes should be no more than 1/3 of the battery's reserve capacity minute rating. If the terminal voltage exceeds 16.0 volts while charging, reduce the charge rate.

•Continue charging and reduce the rate as needed until a 2 hour period results in no increase in voltage or decrease in current.

•If violent gassing or spewing of electrolyte occurs, or the battery case feels hot to the touch, temporarily reduce or halt charging.

6V

6.3

6.2

6.1

6

5.9

VOLTAGE

STANDARD

BA-I-I'ERY

12V

12.6

12.4

12.2

12

11.8

STATE

OF

CHARGE

APPROX. BAqq-ERY CHARGING TIME *

TO FULL CHARGE AT 80°F/27°C

MAXIMUM RATE AT

100%

75%

50%

25%

0%

50 AMPS 30 AMPS 20 AMPS 10 AMPS

FULL CHARGE

20 MIN.

35 MIN.

48 MIN.

90 MIN.

45 MIN.

75 MIN.

95 MIN.

180 MIN.

65 MIN.

115 MIN.

145 MIN. 280 MIN.

85 MIN, 150 MIN.

195 MIN. 370 MIN.

* Test wet batteries every 4-6 months and recharge if necessary.

Always test and charge if necessary before installation.

CUSTOMER RESPONSIBILITIES/SPECIFICATIONS

V-Belts

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary.

Replace belts if they begin to slip from wear.

SEE SPECIFICATION for belt part numbers and

SERVICE section of this manual for instructions on how to replace the belt.

En,qine

REFER TO YOUR ENGINE OWNERS MANUAL

Overall

Unit Care

Reduce the risk of fire by removing grass, leaves, and other debris that may have accumulated on the machine.

Allow the machine time to cool before cleaning or putting it in storage.

_Wash mower periodically.

Clean above and below deck.

_Keep all electrical connections clean and tight.

Drivinq and Transport on Public Roads

_Check applicable road traffic regulations before driving and transporting on public roads.

If the machine is transported, you should always use approved fastening equipment and ensure that the machine is well anchored.

_The cutting deck should also be lowered to the lowest position and the parking brake engaged.

GASOLINE CAPACITY

AND TYPE

OIL TYPE (SPI-SF-SJ):

SPARK PLUG

GROUND SPEED

TIRE SIZE

TIRE PRESSURE

BATTERY

HYDRO Bolt Torque

BLADE BOLT TORQUE

CUTTING HEIGHT

CUTTING WIDTH

PARKING BRAKE

FRONT AXLE

SEAT

TRANSMISSION

DECK LIFT

UNIT MEASUREMENTS

SPECIFICATIONS

DUAL 2.0 GAL TANKS

UNLEADED REGULAR

SEE ENGINE MANUAL

SEE ENGINE MANUAL

0 - 6 mph

FRONT: 4.10x3.5-5 5!8 Bearing

REAR: 18 X 9.5 X 8

FRONT: 50 psi Max

REAR: 22 psi Max

12V ! Heavy Duty 275 CCA

Type U 1L

27 + - 3 ft. Ibs

35 ft. Ibs

1.5"-5"

66" - 3 Mulching Blade System

Spring Assisted

Pivoting

15" Back w! Arm Rest

6" Adjustable Slide

Commercial Grade Eaton Hydrostatic

11

Spring Assisted

LENGTH:

WIDTH:

Including Deck

WEIGHT:

70"

66 'A ....

600 Ibs

Check Brake

Operation

Check Tire

Pressure

Check Operator

Presence

Parking Brake

Check for Loose

Fasteners

Sharpen/Replace

Mower Blades

Check Battery

Clean Battery &

Terminals

Check Belts

Check Engine Oil

Change Engine Oil w/filter

Change Engine Oil w/o filter

Replace Oil Filter

CUSTOMER RESPONSIBILITIES

MAINTENANCE SCHEDULE

Before

Each

Use

X

8 Hours 25 Hours

X

50 Hours 100 Hours Season

X

X

X

X

X

X

X

X3

X

X

Xl,2

Xl,2

X

X

Xl,2

Before

Storage

X

X

X

Clean Air Filter

Inspect Muffler

Clean Engine

Cooling Fins

Replace Spark Plug

Replace Fuel Filter

X2

X

X2

X X

X

1 - Change more often when operating under a heavy load or in high ambient temperatures

2 - Service more often when operating in dirty or dusty conditions

3 - Replace blades more often when mowing in sandy soil

12

FEATURES

OPERATION

.

.

.

.

.

.

Throttle ControlUsed to control

Engine Speed

Hour MeterIndicates hours of operation

Choke Controla cold engine

Used when starting

PTO Switch - Used to engage or disengage the deck blades

Ignition Switch - Used to start or stop the engine

Deck Lift Handle - Used to raise and lower the cutting deck

.

.

.

10.

11.

12.

13.

Control Levers - Sets the speed of the mower in both the forward and reverse directions and also turns the mower.

Hydro Bypass - Engages transmissions for normal operation and disengages transmissions for pushing or pulling the unit

Fuel Tanks - Dual 2.0 gal fuel tanks

Seat Slide

Battery

Pivoting Front Axle

Discharge Chute

13

SEE DETAILS PAGE

FEATURES

OPERATION

.

.

.

.

.

.

Throttle ControlUsed to control

Engine Speed

Hour MeterIndicates hours of operation

Choke ControlUsed when starting a cold engine

PTO Switch - Used to engage or disengage the deck blades

Ignition Switch - Used to start or stop the engine

Deck Lift Handle - Used to raise and lower the cutting deck

.

.

.

10.

11.

12.

13.

Control Levers - Sets the speed of the mower in both the forward and reverse directions and also turns the mower.

Hydro Bypass - Engages transmissions for normal operation and disengages transmissions for pushing or pulling the unit

Fuel Tanks - Dual 2.0 gal fuel tanks

Seat Slide

Battery

Pivoting Front Axle

Discharge Chute li4

SEE DETAILS PAGE

FEATURES

Left Control Panel

OPERATION

Right Control Panel

.

.

.

.

.

.

Throttle ControlUsed to control

Engine Speed

Hour MeterIndicates hours of operation

Choke ControlUsed when starting a cold engine

PTO Switch - Used to engage or disengage the deck blades

Ignition Switch - Used to start or stop the engine

Deck Lift Handle - Used to raise and lower the cutting deck

Rear of Unit

7.

.

.

10.

11.

12.

13.

Control Levers - Sets the speed of the mower in both the forward and reverse directions and also turns the mower.

Hydro Bypass - Engages transmissions for normal operation and disengages transmissions for pushing or pulling the unit

Fuel Tanks - Dual 2.0 gal fuel tanks

Seat Slide

Battery

Pivoting Front Axle

Discharge Chute

15

OPERATION

Starting

Operator must be sitting in the seat.

Control handles must be in the neutral

(outward) position.

PTO must be in the disengage position (pushed down).

Set choke (if needed), turn key and release as soon as engine starts.

Adjust throttle to half and shut choke off.

Be sure all people are clear of the area.

Set engine RPM to maximum and then engage the blades.

Grass Height & Cutting Suggestions

Do not attempt to cut wet grass

NOTE:

If you have never used a Zero

Turn mower before, refer to the

Operation Controls section of this manual before attempting to operate one for the first time.

The average lawn should be cut to 2 ½" during the cool season and to over 3" during the hot months.

For healthier and better looking lawns, mow often and after moderate growth.

As a rule, never cut more than 1/3 of the total grass blade length.

Correct mowing height can reduce weeds and lawn disease.

For best performance, grass over 6 inches in height should be mowed twice.

The first cut should be set relatively high and the second set to the desired height.

16

OPERATION

Controls

Be familiar with all controls, their functions and how to operate them before starting the machine.

_Motion control levers on each side of the console control the direction of movement.

SEE FIGURE BELOW

Control Handles

Neutral Position Slow Forward Fast Forward

90 Degree Right Turn 90 Degree Left Turn

Slow Reverse

NOTE:

If you have never used a Zero

Turn mower before, refer to the

Operation Controls section of this manual before attempting to operate one for the first time.

360 Degree Right Turn 360 Degree Left Turn

Note: The pressure required to operate the mower is very slight

17

SERVICE & ADJUSTMENTS

Adiustinq The Cuttinq Heiqht

Push out on the Deck Lift Handle and raise or lower the deck to the desired position.

Position 1 is the lowest setting and Position 8 is the highest position

The cutting range is from approximately 1 ½" to approximately 5"

Deck Levelinq

TOOLS REQUIRED:

,/ 2 - ½" Wrenches or ½" Socket with drive ratchet

Lower the cutting deck down to the lowest position (position 1)

Loosen the nuts on the top side of the deck hanger brackets (3 places) where the lift chains attach to.

With all three loose on top of the brackets the deck should now set on the ground resting on the roller wheels.

Tighten the nuts on the top of the lift brackets making sure that all three lift chains are pulled tight.

Lift deck using the deck lift handle to the desired position

Parkinq Brakes

,/The Swisher ZT2766 is equipped with An Automatic Parking Brake system on each control handle.

,/When the control handles are in the out most position the parking brakes are on.

,/Adjustment for the system is located on the ends of the brake cable at the hydro pan & frame.

,/Raise the rear wheels off the ground

,/Disengage the hydro to be adjusted with the hydro release handle at the rear of the unit.

,/Adjust so that the brake is not on when the handles are in the operator position.

The wheel should turn freely.

,/The wheel should not turn when the handle is moved to the engaged or outward position.

,/To tighten the brake, turn the adjustment nuts towards the end of the cable

,/Recheck adjustment with control handle

,/Lower unit back to the ground

,/Reengage the hydro at the rear of the unit

,_

WARNING

When it is necessary to raise the mower for any repair or service, use jackstands to provide adequate support.

DO NOT rely on hydraulic or mechanical jacks

18

SERVICE & ADJUSTMENTS

Deck Belt Routing &

Replacement

Removal

,/Disconnect spark plug wire

,/Apply parking brake

,/Lower the deck to its lowest position

,/Remove the belt covers

,/Disconnect tension idler

,/Roll the belt over the top of the deck pulleys

,/Remove belt

Front of Unit

Replacement

,/Install new belt by placing it around the deck pulleys.

Refer to routing diagram below.

,/The belt will be loose at this time

,/Tightly secure the belt tension back to its original position

,/Reinstall the belt covers

,/Reconnect spark plug wire

For replacement belt part number refer to Replacement Parts

Quick Reference Chart in this manual

19

SERVICE & ADJUSTMENTS

Hydro Belt Routing & Replacement

Removal

,/Disconnect

,/Apply parking brake

,/Disconnect spark plug wire wiring from electric clutch

Replacement

,/Install new belt by placing it around the engine pulley and the hydro pulleys.

Refer to routing diagram below.

,/The belt will be loose at this time

,/Remove clutch stop weldment (9973TK)

,/Remove the engine to deck belt ,/Tightly secure the belt tension back to its original position

,/Disconnect

,/Disconnect idler spring tension idler

,/Reinstall the belt from the engine to the deck

,/ Remove belt from the engine pulley and from the Hydro pulleys

,/Reconnect wiring to the electric clutch

Idler Pulley

Engine Pulley

For replacement belt part number refer to Replacement Parts

Quick Reference Chart in this manual

2O

SERVICE & ADJUSTMENTS

Engine to Deck Belt

Removal

,/Apply parking brake

,/Lower the deck to its lowest position

,/ Disconnect tension idler

,/ Remove belt from the mower deck and the electric clutch

Replacement

,/Install new belt by placing it around the electric clutch and route it through the idler and around the deck pulley.

Refer to routing diagram below.

,/The belt will be loose at this time

,/Tightly secure the belt tension back to its original position

Seat Adjustment

,/The Swisher ZT2766 is equipped with a 6" range sliding seat.

,/Release the tension on the seat adjustment lever by pushing the yellow tip lever to the left. See features section in this manual

,/Using your own weight, slide the seat to the desired position

,/Release the lever

Travel Reduction Adjustment (Ref. Page 29)

,/To improve the tracking of the Swisher ZT2766 the speed of one of the rear wheels needs to be decreased.

If the ZT2766 pulls to the right the left wheel will need to decrease speed and if pulling to the left the right wheel will need to decrease speed.

,/To decrease the speed in one of the rear wheels turn the bolt (item 16) counter clockwise.

This will limit travel of the handle.

Ensure after the bolt has been moved that the nuts holding the bolt in place are securely tightened.

21

WIRING HARNESS

HOUR METER

+

LARGE

RED

_RGE

RED

RED

GREEfl

EI'JGIREPLUG

RED

FrO SW

LIG

GRAY

BLACK t0 AMP

FUSE

GREEN

BLACK

WHITE

GREE|J

GREEH

NEUTRAL SWITCHES

p.IHITE

PLUG

SEAT SWITCH

!

.iP

MITE

IGHITIO|| SW

E

WARNING

When it is necessary to raise the mower for any repair or service, use jackstands to provide adequate support.

DO NOT rely on hydraulic or mechanical jacks

PARTS BREAKDOWN

5

6

Item#

1

2

3

4

7

8

9

10

11

Description

Solenoid-3 Pole

Part#

26X229

Item#

1002004

17

18

Bolt- Sen.Flange,5t16-18X1GR5 10548

19

Linkage-Steering'9"X 1.25" 14032

20

Bushing

Plate- Lock A/Turret

14029

9922

21

Screw-.312-18X.75

26X249

Description

Grip-Handle

Screw-.312-18X75

10535

NB563

7826

26X249

22 aott-SerrFlange, l/4ZVer5NB253

Tab- Linkage 14030

23 Nut-SerrFlange

Bolt- Sen"Flange,5/16-18X1 1/4ZYGr5 NB253

24 Seven 13352

Plate-Lift Support,Right 9937

25 7839Z

Nut- Nyloc5/16-18ZY NB181

26

12

13

14

Plate-Lift Support,Left

Deck- LiftWeldment

9936

12838

Bolt- 5/16-18X 2 1/2HCCGR5ZY NB138

27 Strap-Linkage 12878

15

16

Cover-Handle,Front

Washer-SAEFlat5/16ZY

9941

NB275

DETAIL D

SCALE f • 3

DETAIL B

SCALE 1 " 3 o o o

PARTS BREAKDOWN

Item #

1

2

3

4

5

6

7

Description

27 HP B&S Engine

5/16-18 Serrated Flange Nut

Spacer Engine Pulley

Motor Pulley 3.25"

1/4 X 1/2 Key Stock

Engine Pulley Spacer Short .687

Electric Clutch

Part #

N/A

NB170

BB105SL

9993

4258

689S

3813

8

9

Washer Belleville Engine Pulley

7/16-20 X 3.25 HCF GR5 ZP

699

NB705

10 5/16-18 X 1 1/4 Serrated Flange Boll NB253

11 Oil Drain Valve AS122

12 Oil Drain Valve Cap AS123

Not Shown

Description

Solenoid - 3 Pole

Wiring Harness

Part #

1002004

10264

ENGINE AS SEMBLY

GAS TANK ASSEMBLY

13

14

15

16

Fuel Tank

Cap

Grommet

Fuel Shut Off Valve

AS 100

6102NC

AS 119

AS120

17

18

19

Fuel Line Clamp

1/4" Fuel Line

Check Valve 1/4"

Not Shown

6FLC

AS140

10265

BracketGas Tank Mounting 9978TK

214

15

16

17

18

10

11

12

14

19

20

Item

1

2

5

6

3

4

7

8

9

PARTS BREAKDOWN

Description

Bushing - Latch Pin

Washer - SAE Flat 5/16 ZY

Nut - Nyloc 5/16-18 ZY

Bolt - 5/16-18 X 1 1/2 HCC GR5 ZY

StrapLinkage

Deck - Lift Linkage Assembly

Shackel - Anchor 1/4" W/ Round Pin

Chain - Deck Hanger Two Links

Nut - Serr Flange 5/16-18 ZY Case Hrd

Washer - SAE Flat 3/8 ZY Carbon Steel

Bushing - Idler

IdlerSliding Weldment

Pulley - Idler, OD-3.25", ID-3/8"

Nut - Nyloc 3/8-16 ZY

Bolt - Carriage 5/16-18 X 5

Idler - Hydro weldment, ZT

6037

14696

B527

NB182

NB660

14374

Washer - Fender, 5/16 X 1 1/40D ZY GR2 NB579

Eyebolt - 5/16-18 X3 w/Gap ZY

Spring - Clutch Rod; T60

NB315

682S

Part #

7839Z

NB275

NB181

NB505

12878

12777

12957

12825

NB170

NB272

ITEM#

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

DESCRIPTION

Nut - Nyloc 1/2-13 ZY Standard Pattern

Bracket - Deck Belt Idler

Bolt - HTC, 3/8-16 X2 GR5 ZY

Nut - HNC, 3!8-16 GR2 ZY

Pulley - Idler V OD-3.54", ID-3!8"

Bolt - 5!16-18 X 1 1!4 HCC GR5 ZY

Bolt - Serr Flange, 5!16-18 X 3!4 Gr 5

Idler - Lower Belt Weldment

Pulley - Idler OD-2.75", ID-3!8"

Nut - 2 Way Lock 3!8-16 ZY&Wax Gr A

Washer - SAE Flat 3!8 ZY Carbon Steel

Deck Lift-Linkage Mount Plate

LIFT - WELDMENT

Deck-Lift Linkage Bar

SCREW - SHOULDER 5!16 - 18

Nut

3!32 X 3!4 COTIE R PIN

Bolt 1!2-13 X3 HCC GR5 ZY

PART NO.

NB281

9957

NB231

NB212

3622

NB504

NB596

3691

7509

NB280

NB272

12779

12954

12780

12955

015x88

NB-597

NB131

B

A

PARTS BREAKDOWN

3

4

5

6

7

8

9

10

Item #

1

2

Description

Nut - HNC, 3/8-16 GR2. ZY

Eyebolt - Turned 3/8-16 X 5 ZY STD

Part #

NB212

10546

Bracket - Spring Assist 9926

Bolt - Serr Flange, 5/16-18 X 1 1/2 Gr5 NB254

Nut - Serr Flange 5/16-18 ZY Case Hrd NB170

Bracket - Weldment, Travel Reduction 11176

Bolt - Serr Flange, 5/16-18 X1 1/4ZY Gr5 NB253

Spring - Tilt

Deck - Lift Weldment

Frame - Pan

2335

12838

9999

26

PARTS BREAKDOWN

LIFT

DETAIL

LIFT

DETAIL

SEE (gAUGE WHEEL DETAIL "-_

SEE

17

18

19

20

14

15

16

11

12

13

Item #

1

5

6

7

8

2

3

4

9

10

IDLER DETAIL

Description

66 ZT Deck Weldment

5/16-18 x 3/4 Serr flange bolt

Belt Cover

3/8 SAE washer

3/8-16 nyloc nut

Anti-scalp roller 3/8 ID

Deck Hanger

5/16-18 serrated flange nut

Chute mount

5/16-18 x8 1/2 HCC GR2 ZP

3/8-16 Nyloc Nut ZY

Torsion spring

Discharge Chute

3/8-16 x5 1/2 GR5 ZP

Idler Bushing

3/8-16 x2 1/4 HTC GR5 ZP

Idler- Bottom Weldment, Painted

Idler Spacer

3/8-16 x 1 1/2 HCC GR5 ZP

Pulley- Backside Idler,ZT 08

NB182

0166X4

9902

NB575

6037

NB693

6054

6040

NB107

14424

Part #

12500

NB596

12523

NB272

NB182

AS001

9938

NB170

6030

NB136

GAUGE

38

39

40

41

35

36

37

42

43

44

45

27

28

29

30

31

32

33

34

EEL DETAIL

Item #

21

22

23

24

25

26

Description

3/8-16 2-way lock nut

Nut- Jam 5/16-18 ZY

3/8-16 Nylock nut Jam

Two speed spring (A232 1998)

Rear Roller Bracket

Eyebolt5/16-18 X 2,1/2 Eye ZYSTD

Eyebolt- Pigtail; 5/16-18 x 2 3/4" ZY (Frnt)

Pin - Clevis, Std Zp 3/8 X 1 1/8

Pin - Hair, #39 (A155H) ZY

Wheel- Roller, Sub-Assembly

Bar- Height Adjust

Gauge - Wheel

Nut- Jam Lock, 1/2-13 2-Way

Bolt- HCC 1/2-13 X 4 GR5 ZP

Gauge - Wheel Weldment Left Rear ZT66

Gauge - Wheel Weldment Right Rear ZT66

Gauge - Wheel Weldment Right Front

Gauge - Wheel Weldment Left Front

Bracket- Deck Stabilizing

Nut - Nyloc 5/16-18 ZY

Bolt- 5/16-18 X 1 HCC GR5 ZY

Belt- V, 130", 66" Deck

Nut - 5/16-18 HNCGR2 ZY

WasherFender, 5/16 X 1 1/20D ZY

Bushing - Latch Pin

Bolt- 5/16-18 X 3/4 GR5 ZY

Part #

NB280

NB173

NB207

TZ2S

10775

10198

2046

NB300

NB127

3563

3515

3511

NB121

NB132

12619

12618

12599

12598

9977

NB181

NB501

12527

NB210Z

NB579

7839Z

NB578

Center Driver

8

9

6

7

3

4

5

1

2

10

11

12

13

14

15

16

17

18

PARTS BREAKDOWN

3/4-16 Nut

Belleville Washer

Pulley 5 1/2"

Spacer

3/4 ID X 1 1/40D 18 GA Washer

Center Blade Driver

Outer Blade Driver

3/4 ID X 1 3/40D Flat Washer

Blade Mount Plate

3/8-24 Two Way Lock Nut

Blade

3/8-24 X 1 Bolt

Belleville Washer

Blade Bearing

ShaftBlade 6", Long Shoulder

5" Blade Driver Shaft

Blade Driver Housing

3/8-24 X 1 Engine Bolt Locktite

NB175

AS155

6114TK

12823

NB179

12824

10540

B98W

9008

NB216

12509

NB238

NB607

B98

9078

9077

10539

NB238N

28

Outside Driver

PARTS BREAKDOWN

15

16

17

12

13

14

18

7

8

9

4

5

6

10

11

Item #

1

2

3

Description

Tire/Wheel - 20x10-8

Washer - Belleville .760 X 1.5 X .098

Nut - Castle 3/4-16, .625 Tall, Grade 2

Nut - Lug, Wheel Hub, 1/2-20 ZY GR5

Pin - Cotter, 1/8 X3/4 ZY Std

Tank - Gas, Assy.

Cable - Parking Brake, Assy

Bolt - Serr Flange, 1/4-20 X 1/2 GR5 ZY

Washer3/8 Lock, External Tooth; ZP

Screw-3/8-16 x 1" Rolok,Unslot HWH Z/Wax

Hub - Wheel, Asy

Screw - .312-18X75

Bracket - Gas Tank Mounting

Pan - Hydro Weldment

BumperWeldment

Bolt - Serr Flange, 5/16-18 X 3/4 Gr 5

Stop - Clutch Weldment

Battery 230

Part #

3756

AS155

2203CN

2203LN

NB125

10538

9976

NB109

13045

13044

9920

26X249

9978

9935

9959

NB596

9973

--BAT23(

Description

Handle-1"Weldment,Right

Seat-ZT,18"NoArmRest

11768

Bolt-SerrFlange,5/16-18X11/4ZYGr5

NB253

Height-Selector,Deck

9940

Bracket-HeightIndicator

11770

10570

9990

Panel-Control,Right

Switch-PTO 3605

Switch-Key

Mount-Seat

3623

9984

Spring-Compression

25X021

164X30

11769

9991

Panel-Control,Left

Meter-Hour

Cable-Throttle

Plate-SB Side

Nut- 1/2-13GR2ZY

3803

3788

9996

NB213Z

Nut- SerrFlange5/16-18ZYCaseHrd

Bracket-Seat

Base-Seat

Washer-SplitLock5/16ZY

Frame-Pan

Bracket-Neutral,5.5"

Washer-Flat, 39-114G

Washer-USSFlat,5/16ZY

Spring-Tapered

Washer-SAEFlat5/16ZY

Bolt-5/16-18X 1 3/4HCCGR5ZP

Pivot-Handle

Pin- Cotter,5/64X 3/4ZY

Arm- Control

Handle-SupportWeldment

Bolt- 1/4-20X3/4GR5ZY

Clevis-ClutchCable;T44CH

Nut- Nylock1/4-20

Linkage-Ball,Right;

Screw-PhilTruss8-32X 1/2 ZY

Arm- Rocker,SafetySwitch

Spacer

Nut- Kep8-32ZY

Switch-Returnto Neutral

Washer-Flat,Delrin

Bolt- SerfFlange,5/16-18X 1 1/2Gr5

ArmRestKit(NotShown)

NB170

3807

9956

9998

NB159

9999

10899

9927

NB250

9023

NB180

NB263

NB197

9925

B99S

NB201

3695

17)(217

NB254

14032

9985

10548

NB181

10197

NB519

9986

14061

17)<104

14464

NB596

NB556

3609

NB215

NB275

NB503

24

25

26

20

21

22

23

13

14

15

17

18

9

10

11

12

7

8

5

6

3

4

1

2

50

51

52

53

46

47

48

49

54

55

56

57

40

41

43

44

35

36

37

38

31

32

33

34

27

28

29

30

PARTS BREAKDOWN

DETAIL B

SCALE 1 : 6

PARTS

BREAKDOWN

18

19

20

21

22

23

4

5

6

7

8

9

10

11

12

13

14

15

16

17

Item #

1

2

3

Description

Bolt - Carriage 5/16-18 X3/4 GR5 ZY

Frame - Pan

Brace - Zt

Part #

10216

9999

14411

Plate - Pivot Housing Weldment 9954

Nut - Serr Flange 5/16-18 ZY Case Hrd NB170

DeckStabilizer, Left, ZT66 12528

DeckStabilizer, Right, ZT66 12529

Bolt - Serr Flange, 5/16-18 X 3/4 Gr 5 NB596

BarDeck Stabilizing, Zinc Plated

Nut - Jam, Nylok 3/4-16 ZY Gr2

Washer13/16 X1 1/4 Xl/8 ZY; Mild

9949

NB122

NB195

Bearing - Blade

Pivot - Axle Weldment

Weldment - Caster

B98

9994

6708

Tire/Wheel - Slick 4.10x3.5-5 5/8

Spacer - Wheel, 1"

Washer - 5/8 ID X 10D 10 GA ZY

3010

3395

NB178

Nut - Lock Jam, 5/8-11 2 Way Grade A NB595

Bolt - 5/8-11 X7 HCC GR5 ZY NB624

Plate - Foot 9995

Bolt - Serr Flange, 5/16-18X1GR5 ZY

Washer - Axle

10548

9915

Spacer B99S

/

t

J

31

PARTS BREAKDOWN

12

13

14

7

8

9

10

11

3

4

5

6

1

2

Item # Description

Linkage - Steering' 9" X 1.25"

Connector

Hydro Linkage Right Weldment

Hydro Linkage Left Weldment

Bolt - 1/4-28 X 3/4 GR5 ZY

Washer1/4" Belleville

Part #

14032

14028

14058

14060

NB620

14399

Pin - Hair, #39 (A155H) ZY Std

Cable - Parking Brake, Assy

Linkage - Shift

Bushing - Latch Pin

Washer - SAE Flat 5/16 ZY

NB127

9976

9919

7839Z

NB275

Pin - Cotter, 1/8 X3/4 ZY Std NB125

WasherFender, 5/16 X 1 1/40D ZY GR2 NB579

Spring - Parking Brake 10536

20

21

22

23

24

25

Item #

15

16

17

18

19

Description

Clevis - Clutch Cable; T44CH

Nut - Nylock 1/4-20

Part #

9023

NB180

RH Hydro - Eaton W/Rsrvr W/Tnk & Ext 10269

Plate - Hydro Release 9924 rasherSP Wave 5/16 X7/10 X.006

GR 10544

Screw - Thread Forming

Screw -. 312-18X. 75

Spring - For Idler Arm

Support - Hydro

Handle - Hydro Release

Washer - SAE Flat 5/16 ZY

26)(216

26X249

BRS6

13082

9923 nb275

32

PROBLEM

Engine Will

Not Start

Engine Hard

To Start

Engine Will

Not Turn Over

Engine Clicks but Will Not

Start

Unit Does not

Travel in a straight line

Excessive

Vibration

TROUBLESHOOTING

1.

2.

3.

Out of fuel

CAUSE

Engine not "choked" properly

Engine flooded

4.

7.

8.

9.

5.

6.

10.

11.

12.

1.

2.

3.

4.

5.

6.

7.

8.

1.

2.

3.

4.

7.

8.

5.

6.

1.

2.

3.

4.

Bad spark plug

Dirty air filter

Dirty fuel filter

Water in fuel

Loose or damaged wiring

Carburetor out of adjustment

Engine valves out of adjustment

Extreme cold conditions

Fuel shut off valves closed

Bad spark plug

Dirty air filter

Dirty fuel filter

Weak or dead battery

Carburetor out of adjustment

Engine valves out of adjustment

Loose or damaged wiring

Stale or dirty fuel

Directional handles not in correct position

PTO engaged

Weak or dead battery

Blown fuse

Corroded battery terminals

Loose or damaged wiring

Faulty ignition switch

Faulty solenoid

Faulty operator presence switch/switches

Weak or dead battery

Corroded battery terminals

Loose or damaged wiring

Faulty solenoid

1.

2.

Incorrect tire pressure

Rear wheels rotating at different speeds.

1.

2.

3.

4.

Worn, bent or loose blade

Bent blade driver

Loose/damage part or parts

Faulty blade driver assembly

6.

7.

4.

5.

1.

2.

3.

3.

4.

5.

1.

2.

7.

8.

12.

1.

2.

3.

4.

5.

6.

8.

9.

10.

11.

6.

7.

8.

9.

1.

2.

3.

4.

1.

2.

CORRECTION

Fill fuel tank

Choked engine and attempt to restart

Wait several minutes before attempting to restart.

Replace spark plug

Clean or replace air filter

Replace fuel filter

Drain fuel tank & carburetor, refill tank with fresh gas and replace fuel filter

Check all wiring

See Engine Manual

Contact an authorized service center

See Engine Manual

Open

Replace spark plug

Clean or replace air filter

Replace fuel filter

Recharge or replace battery

See Engine Manual

Contact an authorized service center

Check all wiring

Drain fuel tank & refill with fresh gasoline

Place handles in the out most position

Push PTO switch down

Recharge or replace battery

Replace fusel

Clean battery terminals - See battery section of this manual

Check all wiring

Check/replace ignition switch

Check/replace solenoid

Contact an authorized service center

Recharge or replace battery

Clean battery terminals - See battery sectio of this manual

Check all wiring

Check/replace solenoid

Check tire pressure (See Specifications)

Adjust travel reduction weldment.

1.

2.

3.

Replace blade.

Tighten blade bolt.

Replace blade driver

Tighten loose part or parts.

Replace damaged parts.

Replace blade driver assembly

PROBLEM

Loss of

Power

Poor cut - uneven

Battery will not charge

TROUBLESHOOTING Continued

1.

2.

3.

10.

11.

12.

13.

14.

15.

16.

4.

5.

6.

7.

8.

9.

CAUSE

Cutting too much grass/too fast

"Choke" position

Buildup of grass, leaves and trash under deck.

Dirty air filter

Low oil level/dirty oil

Faulty spark plug

Dirty fuel filter

Stale or dirty fuel

Water in fuel

Spark plug wire loose

Dirty engine air screen/fins

Dirty/clogged muffler

Loose or damaged wiring

Carburetor out of adjustment

Engine valves out of adjustment

Loose drive belt

Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine.

1.

2.

3.

4.

5.

6.

7.

8.

9.

1.

10.

11.

12.

13.

14.

15.

16.

CORRECTION

Set in High Cut (position 8)/reduce speed

Push choke control in

Clean underside of mower deck

Clean or replace air filter

Check oil level/change oil

Clean and re-gap or change plug

Replace fuel filter

Drain fuel tank & refill tank with fresh gas

Drain fuel tank & carburetor, refill tank with fresh gas and replace fuel filter

Connect and tighten spark plug wire

Clean engine air screen/fins

Clean/replace muffler

Check all wiring

See Engine Manual

Contact an authorized service center

Adjust idler/replace belt

Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine

Engine backfires when turning engine

OFF

Poor cut - uneven

1.

2.

3.

4.

5.

1.

2.

3.

4.

5.

Worn, bent or loose blade

Mower deck not level

Buildup of debris under deck.

Bent deck

Faulty Blade driver assembly

Worn, bent or loose blade

Mower deck not level

Buildup of grass, leaves and trash under deck.

Bent deck

Faulty Blade driver assembly

1.

2.

3.

Bad battery

Poor cable connections

Faulty solenoid

1.

2.

3.

4.

5.

1.

2.

3.

Replace blade.

Tighten blade bolt

Level deck. See section in this manual

Clean underside of mower deck

Replace deck

Replace blade driver assembly

Replace blade.

Tighten blade bolt

Level deck. See section in this manual

Clean underside of mower deck

4.

5.

1.

2.

3.

Replace deck

Replace blade driver assembly

Replace battery

Check/clean all connections.

See section in this manual

Replace solenoid

Loss of drive

1.

2.

3.

Bypass linkages in the bypass position

Hydro belt worn, damaged, or broken

Idler spring loose or broken

1.

2.

3.

Make sure that the bypass linkages are in the drive or engaged position.

Located at the rear of the machine.

Refer to decal on the rear of the unit.

Replace Hydro belt.

Replace Idler spring

34

Mower Identification Unauthorized Replacement Parts

Each mower has its own model number.

Each engine has its own model number.

The model number for the mower will be found under the seat.

The model number for the engine will be found on the top of the blower fan housing.

All mower parts listed herein may be ordered directly from Swisher Mower & Machine Co.

Inc. or your nearest Swisher dealer.

All engine parts may be ordered from the nearest dealer of the engine supplied with your mower.

Use only Swisher replacement parts.

The replacement of any part on this unit with anything other than Swisher authorized replacement part may adversely affect the performance, durability and safety of this unit and may void the warranty.

Swisher disclaims liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts.

WHEN

ORDERING PARTS, PLEASE HAVE THE

FOLLOWING INORMATION AVAILABLE:

•Date Purchased

•Purchased From

•PRODUCT - ZT2766

•SERIAL NUMBER-

•MODEL NUMBER-

•ENGINE MODEL NUMBER -

TYPE-

•PART NUMBER WITH PAINT CODE

*PART DESCRIPTION

SWISHER MOWER & MACHINE CO. INC.

1602 CORPORATE DRIVE

P.O. BOX 67

WARRENSBURG, MO 64093

[email protected]

Swisherinc.com

TELEPHONE - 1-800-222-8183

FAX1-660-747-8650

AS069

6046

3756

12527

12509

037X89

10540

12824

Replacement Parts

Quick Reference

Swisher Part #

12777

Part Description

Deck Lift Linkage

Assembly

Fuse 10 Amp

47" Hydro Belt

20 x 10 x 8 Rear Tire

130" Deck Belt

22.5 Mulching Blade

Engine to Deck Belt

Blade Driver Assembly

(outside)

Blade Driver Assembly

(center)

CAUTION

Use extreme care when working on machinery.

Before performing any maintenance, turn off engine, allow the unit to cool & remove the key. Disconnect spark plug wire.

Set Parking Brake by placing the control handles in the neutral or outward position.

Do not wear watch or jewelry.

Do not wear loose fitting clothes.

Observe all common safety practices with tools.

36

WARRANTY RIGHTS AND OBLIGATIONS

YOUR WARRANTY RIGHTS AND OBLIGATIONS: The California Air Resources Board and Swisher Mower, is pleased to explain the evaporative emission control system (EECS) on your model year 2006 and later Swisher Product.

In California, new Outdoor Power Equipment, must be designed, built and equipped to meet the State's stringent anti-smog standards.

Swisher Mower must warrant the EECS on your Power Equipment, for the period of time listed below provided there has been no abuse, neglect, or improper maintenance.

For model year 2006 the EECS on your mower includes the liquid fuel lines, fuel line connectors, and fuel line clamps.

Where a warrantable condition exists, Swisher Mower will repair at no cost to you. Expenses covered under warranty include diagnosis, parts, and labor.

MANUFACTURER'S WARRANTY COVERAGE: For a period of two years, any evaporative emission-related part included in the list of EECS parts for your mower is defective, the part will be repaired or replaced by Swisher Mower.

OWNER'S WARRANTY RESPONSIBILITIES: As the owner of this Power Equipment, you are responsible for performance of the required maintenance listed in your owner's manual.

Swisher Mower recommends that you retain all receipts covering maintenance on your Power Equipment, but Swisher Mower cannot deny warranty solely for the lack of receipts.

As the Power Equipment owner, you should be aware that Swisher Mower, may deny you warranty coverage if your Power

Equipment, or a covered part has failed due to abuse, neglect, or improper maintenance, unapproved modifications, or the use of parts not made or approved by the equipment manufacturer.

You are responsible for presenting your Power

Equipment to an authorized Swisher Service center as soon as the problem exists.

Warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.

If you have a question regarding your warranty rights and responsibilities, you should contact the Swisher Mower Service representative at 1-800-222-8183.

WARRANTY COMMENCEMENT DATE: The warranty period begins on the date the Power Equipment Is purchased.

LENGTH OF COVERAGE: This warranty shall be for a period of two (2) years from the initial date of purchase.

WHAT IS COVERED: Warranted parts include the Liquid fuel line, fuel line connectors, and fuel line clamps.

REPAIR OR REPLACEMENT OF PARTS: Repair or replacement of any evaporative warranted part will be performed at no charge to the owner at an authorized Swisher Mower Service Center.

If you have a question regarding your warranty rights and responsibilities, you should contact your nearest authorized service center or call the Swisher Mower Service representative at 1-800-222-8183.

WARRANTY PERIOD: Any warranted part is not scheduled for replacement as required maintenance, or which is scheduled only for regular inspection to the effect of "repair or replace as necessary" shall be warranted for two (2) years.

Any warranted part that is scheduled for replacement as required maintenance shall be warranted for the period of time up to the first scheduled replacement point for that part.

DIAGNOSIS: The owner shall not be charged for diagnostic labor that leads to the determination that a warranted part is defective if the diagnostic work is performed at an authorized Swisher Service Center.

CONSEQUENTIAL DAMAGE: Swisher Mower, may be liable for damages to other engine or equipment components caused by the failure of a warranted part still under warranty.

WHAT IS NOT COVERED: All failures caused by abuse, neglect, or improper maintenance is not covered.

ADD-ON OR MODIFIED PARTS: The use of add-on or modified parts may be grounds for disallowing a warranty claim.

Swisher Mower is not liable to cover failures of warranted parts caused by the use of an add-on or modified part.

HOW TO FILE A CLAIM: If you have a question regarding your warranty rights and responsibilities, you should contact your nearest authorized service center or call Swisher Mower Service representative at 1-800-222-8183.

SWISHER HISTORY

Back before electricity came to rural Missouri Max Swisher was producing lawn mowers from his mother's chicken house.

Max never liked to mow grass.

He installed a gearbox on his family's lawn mower creating a self-propelled unit. By tying one end of a rope to the mower and the other end to a tree in the center of the yard the mower circled the tree, shortening the rope and guiding the mower in concentric circles. Max enjoyed relaxing under a shade tree while his invention did all the work.

Max had designed his first self-propelled rotary lawn mower to do his dirty work for him.

Neighbors noticed his new invention and began asking him to make more.

Today, over 60 years later, Swisher Mower and Machine Company, Inc. is still producing innovative lawn and garden and ATV/UTV equipment designed to give us all more "relaxing in the shade" time.

Swisher products have been featured nationally on television programs such as Regis and

Kathie Lee and seen in publications like ATV Ma_azine, Country Journal, Popular Mechanics

Magazine and others.

In January 2000 Popular Mechanics Magazine named Max's zero turning radius riding mower one of the

20 th century's top household inventions.

Swisher offers value and function in its products to meet your grounds maintenance needs.

1945- 2008

40

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