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27 HP-
66" CUT
1945- 2008
I
1602 CORPORATE DRIVE, P.O. BOX 67, WARRENSBURG, MISSOURI
64093
PHONE 660-747-8183 FAX 660-747-8650
Manufacturing
quality lawn care equipment since 1945
OWNER'S MANUAL
STARTING SERIAL # TN108-01601
12530
Made In The |
USA
3
Rev. 08-221
LIMITED WARRANTY
The manufacturer's warranty to the original consumer purchaser is: This product is free from defects in materials and workmanship for a period of two (2) years from the date of purchase by the original consumer purchaser.
We will repair or replace, at our discretion, parts found to be defective due to materials or workmanship.
This warranty is subject to the following limitations and exclusions:
1) Engine Warranty All engines utilized on our products have a separate warranty extended to them by the individual engine manufacturer.
Any engine service difficulty is the responsibility of the engine manufacturer and in no way is Swisher Mower Co., Inc. or its agents responsible for the engine warranty.
The Briggs &
Stratton Engine Service Hot-Line is 1-800-233-3723.
The
Tecumseh Engine Service Hot-Line is 1-800-558-5402.
2) Commercial Use This product is not intended for commercial use and carries no commercial warranty,
3) Limitation
4) Exclusions
This warranty applies only to products which have been properly assembled, adjusted, and operated in accordance with the instructions contained within this manual.
This warranty does not apply to any product of Swisher Mower
Co., Inc., that has been subject to alteration, misuse,abuse, improper assembly or installation, shipping damage, or to normal wear of the product.
Excluded from this warranty are normal wear, normal adjustments, normal maintenance, and battery*(see battery section.)
In the event you have a claim under this warranty, you must return the product to an authorized service dealer.
All transportation charges, damage, or loss incurred during transportation of parts submitted for replacement or repair under this warranty shall be borne by the purchaser.
Should you have any questions concerning this warranty, please contact us toll-free at 1-800-222-8183.
The model number, serial number, date of purchase, and the name of the authorized Swisher dealer from whom you purchased the mower will be needed before any warranty claim can be processed.
THIS WARRANTY DOES NOT APPLY TO ANY INCIDENTAL OR CONSEQUENTIAL
DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME
PERIODS STATED HEREIN FOR ALL EXPRESSED WARRANTIES.
Some states do not allow the limitation of consequential damages or limitations on how long an implied warranty may last, so the above limitations or exclusions may not apply to you.
This warranty gives you specific legal rights and you may have other rights, which vary from state-to-state.
This is a limited warranty as defined by the Magnuson-Moss Act of 1975.
2
iiiii iiiii iiii
INTRODUCTION
.................
;4
Before Operating ................
4 Grass Height of Cut ...............
16
Slope Operation .................
CUSTOMER
RESPONSIBILITY
..............
8
1 o
Operator Presence .............
., 10
Tires ...............................
Blade Maintenance..
...........
10
Hydro Belt Replacement.
Seat Adjustment ..................
19 ..................................................
20
21
T RO UB L ES HOOT ING .........
33
MOWER
IDENTIFICATION...
35
;
Engine..
1 1 i
Overall Unit Care..
..............
1 1
................................................................................................................
............
Transporting
38
INTRODUCTION
Congratulations
Thank you for purchasing a Swisher Zero Turn mower.
This machine is built for the greatest efficiency and rapid mowing of large areas.
Conveniently located controls and dual commercial grade hydrostatic transmissions regulated by steering levers, contribute to the machine's performance.
This manual is a valuable document.
Following the instructions for use, service, maintenance, etc. can greatly increase the life-span of your machine.
General
In this operator's manual, left and right, backward and forward are used in relation to the normal operators position.
NOTE:
Read Before Operating
If you have never used a Zero Turn mower before, refer to the Operation Controls section of this manual before attempting to operate one for the first time.
This machine is constructed only for mowing grass on lawns and other free and even ground without obstacles.
This machine is not intended for commercial use.
The manufacturer's directions concerning operation, maintenance, and repairs must be carefully followed.
This machine must only be operated, maintained, and repaired by persons that are familiar with the machine's special characteristics and who are well versed in safety instructions.
Accident prevention regulations, other general safety regulations, occupational safety rules, and traffic regulations must be followed without fail.
Unauthorized modifications to the design of the machine may absolve the manufacturer from liability for any resulting personal injury or property damage.
Read engine manufacturer's operating and maintenance instructions.
Read and observe all safety instructions on your mower and in the manual.
Check engine oil.
Check fuel caps to sure that they are in place.
Know how to set the parking brake.
Be sure mower blades are turned off-
PTO switch pushed down.
Know how to stop the engine - Turn key to off
Know how to stop the unit - Return control handles to neutral
4
INTRODUCTION
Uncrating & Assembly
TOOLS REQUIRED:
,/ 2 - ½" Wrenches or ½" Socket with drive ratchet
,/ Tire pressure gauge
,/ Nail bar or claw hammer
,/ Wire snips
To Remove The Mower From The Crate:
Dispose of top and side panels of the crate.
Remove loose parts and packing material.
Cut any banding or strapping that may be holding the mower to the crate.
Disengage spark plug wire and place where it cannot make a connection.
Raise the mower deck to its highest position.
Install steering levers.
Remove the bolts from the control arms on the mower.
Align the holes in the lever with the holes in the control arms and attach with the bolts provided.
Make sure both bolts on both handles are tight.
Disengage the parking brake by pushing the handles to their fully extended position.
Open the transmission valves at the rear of the unit by pulling the release rods and locking them in place. SEE INSTRUCTION DECAL AT THE REAR OF THE UNIT.
Carefully push the mower off the crate to a safe and level area.
Check engine oil. All engines are filled with oil and tested at the factory.
Verify oil level and add if necessary before starting engine.
SEE ENGINE OWNER'S
MANUAL
Check the battery.
If the battery is put into service after the "month & year" of the date on the battery, then it may need to be charged with a 12 volt charger for a minimum of 1 hour, but no more than 2 hours at a rate of 6 to 10 amps.
Attach battery cables to battery. Always attach the positive terminal first.
Close the transmission valves at the rear of the unit.
SEE INSTRUCTION DECAL
AT THE REAR OF THE UNIT.
Reconnect spark plug wire.
Check tire pressure on all four wheels.
REFER TO UNIT SPECIFICATIONS TABLE
5
SYMBOLS & DECALS
Swisher Flag U.S.A.OD39
Flying Debris Decal - OD43
OD45- Warning Decal
Notice Do Not Alter Wiring DecalOD74
Operator Must Be Seated DecalOD73
Triangle Danger Decal - OD55
N( Step Decal - OD 11
TO_RE[oWHEEL:
EACHNDE_D LOCK
INTOPOSITION.
Key/PTO Decal10273
Throttle/Choke Decal - 10271
R£L_E
_ O_RAlrE
MACHIN_ NOR_L¥=
Hydro Release-
10280
Danger/Warning Decal10276
6
SAFETY INSTRUCTIONS
These instructions are for your safety. Read them carefully.
This Safety Alert Symbol indicates important messages in this manual. When
you see this symbol, carefully read the message that follows
and be alert to the possibility of personal injury.
General Use
Read all instructions in this operator's manual and on the machine before starting it. Ensure that you understand them and then abide by them.
_Learn how to use the machine and its controls safely and learn how to stop quickly.
Also learn to recognize the safety decals.
Only allow the machine to be used by adults who are familiar with its use.
Make sure nobody else is in the area of the machine when you start the engine, engage the drive, or run the machine.
_Stop the machine if someone enters the work area.
_Clear the area of objects such as stones, toys, steel wire, etc.
that may become caught in the blades and thrown out.
NOTE:
If you have never used a Zero Turn mower before, refer to the Operation
Controls section of this manual before attempting to operate one for the first time.
_Do
Not Use this machine without the Discharge
Chute in place.
Stop the engine and disconnect the spark plug before cleaning the discharge deck.
Never take passengers.
The machine is only intended for use by one person.
Always look around before and during reversing maneuvers.
Slow down before turning.
Shut down the mower deck when not mowing.
Be careful when rounding fixed objects, so that the blades do not hit them.
Only operate the machine in daylight or other well-lit conditions.
Keep the machine a safe distance from holes or other irregularities in the ground.
Never use the machine if you are tired, if you have consumed alcohol, or if you are taking other drugs or medications that can affect your vision, judgment, or coordination.
Beware of traffic when working near or crossing a road.
Never leave the machine unsupervised with the engine running.
Always shut down the blades, engage the parking brake, stop the engine, and remove the ignition key before leaving the machine.
Never allow children or other persons not trained in the use of the machine to use or service it. Local laws may regulate the age of the user.
Make sure that you have first aid equipment close at hand when using the machine.
Never use the machine when barefoot.
Always wear protective shoes or boots.
7
SAFETY INSTRUCTIONS
General Use Continued...
Always wear approved protective glasses or a full visor when assembling or driving.
Ear Protection is recommended
Never wear loose clothing that can get caught in moving parts.
Remember
The operator is responsible for avoiding dangers or accidents.
Children
>.
Serious accidents may occur if you fail to be on guard for children in the area of the machine.
Children are often attracted to the machine and mowing work.
Never assume that children will stay put where you last saw them.
>.
Keep children away from the mowing area and under close supervision by another adult.
Shut off the machine if children enter the work area.
Never allow a child to ride with you.
Never allow children to operate the machine.
>.
Be extra cautious near corners, bushes, trees, or other objects that block your view.
WARNING
When
using the machine, approved personal protective equipment shall be used.
Personal protective equipment cannot eliminate the risk of injury, but it will reduce the degree of injury if an accident does occur.
Ask your retailer
for help in
choosing the right equipment.
Slope Operation
Remove obstacles such as stones, tree branches, etc.
Mow up and down, not side to side. Never drive the rider on terrain that slopes more than 10 degrees.
Avoid starting or stopping on a slope. If the tires begin to slip, shut down the blades and drive slowly down the slope.
Always drive evenly and slowly on slopes.
Make no sudden changes in speed or direction.
Avoid unnecessary turns on slopes, and if it proves necessary, turn slowly and gradually downward, if possible.
Watch for holes, ruts, or bumps.
On uneven terrain, the machine can tip more easily.
Long grass can hide obstacles.
Drive slowly and use small movements of the steering controls.
Do not mow wet grass.
It is slippery, and the tires can loose their grip, so that the machine slides.
Do not try to stabilize the machine by putting a foot on the ground.
Remember
The operator is responsible for avoiding dangers or accidents.
8
MOWING SAFETY
•WARNING - Petrol is highly flammable.
- store fuel in containers specifically designed for this purpose;
- refuel outdoors only and do not smoke while refueling;
- add fuel before starting the engine. Never remove the cap of the fuel tank or add petrol while the engine
is running or when the engine is hot.
- if petrol is spilled, do not attempt to start the engine but move the machine away from the area of spillage and
avoid creating any source of ignition until petrol vapors have dissipated;
- replace all fuel tanks and container caps securely.
• Replace faulty
silencers;
•
before using, always visually inspect to see that the blades, blade bolts and cutter assembly are not worn or damaged. Replace worn or damaged blades and bolts in sets to preserve balance;
•
on multi-bladed machines, take care as rotating one blade can cause other blades to rotate.
MAINTENANCE AND STORAGE
•
Keep all nuts, bolts and screws tight to be sure the equipment is in safe working condition;
• never store the equipment with petrol in the tank inside a building where fumes can reach an open flame or
spark;
•
allow the engine to cool before storing in any enclosure;
• to reduce the fire hazard, keep the engine, silencer, battery compartment and petrol storage area free of grass,
leaves, or excessive grease;
• check the grass catcher frequently for wear or deterioration;
• replace worn or damaged parts for safety;
• if the fuel tank has to be drained, this should be done outdoors.
•
when machine is to be parked, stored or left unattended, lower the cutting means unless a positive mechanical lock is used.
TRAINING
All drivers should seek and obtain professional and practical instruction. Such instruction should emphasize:
• the need for care and concentration
when working with ride-on machines;
•
control of a ride-on machine sliding on a slope will not be regained by the application of the brake. The main
reason for loss of control are:
i) insufficient wheel grip;
ii) being driven too fast;
iii) inadequate braking;
iv) the type of machine is unsuitable for its task;
v) lack of awareness of the effect of ground conditions, especially slopes; vi) incorrect hitching and load distribution.
OPERATION
• Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect;
•
when using any attachments, never direct discharge of material toward bystanders nor allow anyone near the machine while in operation;
•
never operate the machine with defective guards, or without safety protective devices in place;
•
do not change the engine governor settings or over speed the engine. Operating the engine at excessive speed can increase the hazard of personal injury;
•
disengage drive to attachments, stop the engine, and disconnect the spark plug wire(s) or remove the ignition key:
- before clearing blockages or unclogging chute;
- before checking, clearing or working on the machine;
- after striking a foreign object. Inspect the machine for damage and make repairs before restarting and
operating the equipment;
- if the machine starts to vibrate abnormally (check immediately);
•
stop the engine and disengage drive to attachment:
- before refueling;
- before removing the grass catcher;
- before making height adjustment unless adjustment can be made from the operator's
position
9
CUSTOMER RESPONSIBILITIES
Operator Presence System
Be sure the operator presence and interlock systems are working properly.
If your mower does not function as described, repair the problem immediately.
The engine should not start unless the parking brake is engaged and the PTO (Blade Engagement
- See OPERATION FEATURES section of this manual) switch is disengaged (pressed down).
When the engine is running, the operator should never leave the seat without first setting the parking brake and shutting off the engine.
When the engine is running and the PTO switch is engaged, any attempt by the operator to leave the seat without first disengaging the PTO switch, should shut off the engine.
When the engine is running and the control levers are rotated in, the operator should never attempt to leave the seat without rotating the control levers out, shutting off the engine and engaging the parking brake.
_The PTO switch should never engage without the operator on the seat.
Tires
Maintain proper air pressure in all tires ( SEE SPECIFICATIONS section)
Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
Blade Maintenance
CAUTION
Stop engine and remove ignition key for safety.
Disconnect spark plug wire. Wear heavy, thick gloves when holding onto blade.
Avoid the sharp edge of the blade.
For best results, mower blades must be kept sharp. Replace bent or damage blades.
Safely raise front of mower. SEE WARNING
Hold or block blade from turning.
Loosen blade nut and remove blade.
Replace blade, (SEE SPECIFICATIONS).
_i, WARNING
When it is necessary to raise the mower for any repair or service, use jackstands to provide adequate support.
DO NOT rely on hydraulic or mechanical jacks
Battery
To clean battery
and terminals
Remove terminal guard.
_Disconnect the BLACK battery cable first, then the RED battery cable and remove the battery.
Rinse the battery with plain water and dry.
Clean terminals and battery cable ends with wire brush until shiny.
WARNING
Coat terminals with grease or petroleum jelly
Reinstall battery
The battery contains sulfuric acid and electrolytes which are poisonous and corrosive.
Reconnect the battery cables
10
CHARGING TIPS
•To avoid a battery explosion, never attempt to charge a frozen battery.
•Warning: Gel and AGM (Absorbed Glass Mat) batteries require a voltage-limited charger.
Charging a Gel or AGM battery on a typical shop charger, even one time, may greatly shorten its life.
•Important: Never overcharge batteries.
Excessive charging will shorten battery life.
•Prior to charging, read the manufacturer's instructions for proper charger hook-up and use.
•Turn off charger prior to hook-up to avoid dangerous sparks.
PROTECT YOUR EYES!
•Warning: If the electrolyte is accessible, verify that plates are covered before beginning to charge.
At the end of charge, add distilled water as needed to bring levels to the proper height.
If water is added, charge for an additional 30 minutes to mix. If electrolyte levels are low but battery is not accessible, remove battery from service.
•The maximum charge rate in amperes should be no more than 1/3 of the battery's reserve capacity minute rating. If the terminal voltage exceeds 16.0 volts while charging, reduce the charge rate.
•Continue charging and reduce the rate as needed until a 2 hour period results in no increase in voltage or decrease in current.
•If violent gassing or spewing of electrolyte occurs, or the battery case feels hot to the touch, temporarily reduce or halt charging.
6V
6.3
6.2
6.1
6
5.9
VOLTAGE
STANDARD
BA-I-I'ERY
12V
12.6
12.4
12.2
12
11.8
STATE
OF
CHARGE
APPROX. BAqq-ERY CHARGING TIME *
TO FULL CHARGE AT 80°F/27°C
MAXIMUM RATE AT
100%
75%
50%
25%
0%
50 AMPS 30 AMPS 20 AMPS 10 AMPS
FULL CHARGE
20 MIN.
35 MIN.
48 MIN.
90 MIN.
45 MIN.
75 MIN.
95 MIN.
180 MIN.
65 MIN.
115 MIN.
145 MIN. 280 MIN.
85 MIN, 150 MIN.
195 MIN. 370 MIN.
* Test wet batteries every 4-6 months and recharge if necessary.
Always test and charge if necessary before installation.
CUSTOMER RESPONSIBILITIES/SPECIFICATIONS
V-Belts
Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary.
Replace belts if they begin to slip from wear.
SEE SPECIFICATION for belt part numbers and
SERVICE section of this manual for instructions on how to replace the belt.
En,qine
REFER TO YOUR ENGINE OWNERS MANUAL
Overall
Unit Care
Reduce the risk of fire by removing grass, leaves, and other debris that may have accumulated on the machine.
Allow the machine time to cool before cleaning or putting it in storage.
_Wash mower periodically.
Clean above and below deck.
_Keep all electrical connections clean and tight.
Drivinq and Transport on Public Roads
_Check applicable road traffic regulations before driving and transporting on public roads.
If the machine is transported, you should always use approved fastening equipment and ensure that the machine is well anchored.
_The cutting deck should also be lowered to the lowest position and the parking brake engaged.
GASOLINE CAPACITY
AND TYPE
OIL TYPE (SPI-SF-SJ):
SPARK PLUG
GROUND SPEED
TIRE SIZE
TIRE PRESSURE
BATTERY
HYDRO Bolt Torque
BLADE BOLT TORQUE
CUTTING HEIGHT
CUTTING WIDTH
PARKING BRAKE
FRONT AXLE
SEAT
TRANSMISSION
DECK LIFT
UNIT MEASUREMENTS
SPECIFICATIONS
DUAL 2.0 GAL TANKS
UNLEADED REGULAR
SEE ENGINE MANUAL
SEE ENGINE MANUAL
0 - 6 mph
FRONT: 4.10x3.5-5 5!8 Bearing
REAR: 18 X 9.5 X 8
FRONT: 50 psi Max
REAR: 22 psi Max
12V ! Heavy Duty 275 CCA
Type U 1L
27 + - 3 ft. Ibs
35 ft. Ibs
1.5"-5"
66" - 3 Mulching Blade System
Spring Assisted
Pivoting
15" Back w! Arm Rest
6" Adjustable Slide
Commercial Grade Eaton Hydrostatic
11
Spring Assisted
LENGTH:
WIDTH:
Including Deck
WEIGHT:
70"
66 'A ....
600 Ibs
Check Brake
Operation
Check Tire
Pressure
Check Operator
Presence
Parking Brake
Check for Loose
Fasteners
Sharpen/Replace
Mower Blades
Check Battery
Clean Battery &
Terminals
Check Belts
Check Engine Oil
Change Engine Oil w/filter
Change Engine Oil w/o filter
Replace Oil Filter
CUSTOMER RESPONSIBILITIES
MAINTENANCE SCHEDULE
Before
Each
Use
X
8 Hours 25 Hours
X
50 Hours 100 Hours Season
X
X
X
X
X
X
X
X3
X
X
Xl,2
Xl,2
X
X
Xl,2
Before
Storage
X
X
X
Clean Air Filter
Inspect Muffler
Clean Engine
Cooling Fins
Replace Spark Plug
Replace Fuel Filter
X2
X
X2
X X
X
1 - Change more often when operating under a heavy load or in high ambient temperatures
2 - Service more often when operating in dirty or dusty conditions
3 - Replace blades more often when mowing in sandy soil
12
FEATURES
OPERATION
.
.
.
.
.
.
Throttle ControlUsed to control
Engine Speed
Hour MeterIndicates hours of operation
Choke Controla cold engine
Used when starting
PTO Switch - Used to engage or disengage the deck blades
Ignition Switch - Used to start or stop the engine
Deck Lift Handle - Used to raise and lower the cutting deck
.
.
.
10.
11.
12.
13.
Control Levers - Sets the speed of the mower in both the forward and reverse directions and also turns the mower.
Hydro Bypass - Engages transmissions for normal operation and disengages transmissions for pushing or pulling the unit
Fuel Tanks - Dual 2.0 gal fuel tanks
Seat Slide
Battery
Pivoting Front Axle
Discharge Chute
13
SEE DETAILS PAGE
FEATURES
OPERATION
.
.
.
.
.
.
Throttle ControlUsed to control
Engine Speed
Hour MeterIndicates hours of operation
Choke ControlUsed when starting a cold engine
PTO Switch - Used to engage or disengage the deck blades
Ignition Switch - Used to start or stop the engine
Deck Lift Handle - Used to raise and lower the cutting deck
.
.
.
10.
11.
12.
13.
Control Levers - Sets the speed of the mower in both the forward and reverse directions and also turns the mower.
Hydro Bypass - Engages transmissions for normal operation and disengages transmissions for pushing or pulling the unit
Fuel Tanks - Dual 2.0 gal fuel tanks
Seat Slide
Battery
Pivoting Front Axle
Discharge Chute li4
SEE DETAILS PAGE
FEATURES
Left Control Panel
OPERATION
Right Control Panel
.
.
.
.
.
.
Throttle ControlUsed to control
Engine Speed
Hour MeterIndicates hours of operation
Choke ControlUsed when starting a cold engine
PTO Switch - Used to engage or disengage the deck blades
Ignition Switch - Used to start or stop the engine
Deck Lift Handle - Used to raise and lower the cutting deck
Rear of Unit
7.
.
.
10.
11.
12.
13.
Control Levers - Sets the speed of the mower in both the forward and reverse directions and also turns the mower.
Hydro Bypass - Engages transmissions for normal operation and disengages transmissions for pushing or pulling the unit
Fuel Tanks - Dual 2.0 gal fuel tanks
Seat Slide
Battery
Pivoting Front Axle
Discharge Chute
15
OPERATION
Starting
Operator must be sitting in the seat.
Control handles must be in the neutral
(outward) position.
PTO must be in the disengage position (pushed down).
Set choke (if needed), turn key and release as soon as engine starts.
Adjust throttle to half and shut choke off.
Be sure all people are clear of the area.
Set engine RPM to maximum and then engage the blades.
Grass Height & Cutting Suggestions
Do not attempt to cut wet grass
NOTE:
If you have never used a Zero
Turn mower before, refer to the
Operation Controls section of this manual before attempting to operate one for the first time.
The average lawn should be cut to 2 ½" during the cool season and to over 3" during the hot months.
For healthier and better looking lawns, mow often and after moderate growth.
As a rule, never cut more than 1/3 of the total grass blade length.
Correct mowing height can reduce weeds and lawn disease.
For best performance, grass over 6 inches in height should be mowed twice.
The first cut should be set relatively high and the second set to the desired height.
16
OPERATION
Controls
Be familiar with all controls, their functions and how to operate them before starting the machine.
_Motion control levers on each side of the console control the direction of movement.
SEE FIGURE BELOW
Control Handles
Neutral Position Slow Forward Fast Forward
90 Degree Right Turn 90 Degree Left Turn
Slow Reverse
NOTE:
If you have never used a Zero
Turn mower before, refer to the
Operation Controls section of this manual before attempting to operate one for the first time.
360 Degree Right Turn 360 Degree Left Turn
Note: The pressure required to operate the mower is very slight
17
SERVICE & ADJUSTMENTS
Adiustinq The Cuttinq Heiqht
Push out on the Deck Lift Handle and raise or lower the deck to the desired position.
Position 1 is the lowest setting and Position 8 is the highest position
The cutting range is from approximately 1 ½" to approximately 5"
Deck Levelinq
TOOLS REQUIRED:
,/ 2 - ½" Wrenches or ½" Socket with drive ratchet
Lower the cutting deck down to the lowest position (position 1)
Loosen the nuts on the top side of the deck hanger brackets (3 places) where the lift chains attach to.
With all three loose on top of the brackets the deck should now set on the ground resting on the roller wheels.
Tighten the nuts on the top of the lift brackets making sure that all three lift chains are pulled tight.
Lift deck using the deck lift handle to the desired position
Parkinq Brakes
,/The Swisher ZT2766 is equipped with An Automatic Parking Brake system on each control handle.
,/When the control handles are in the out most position the parking brakes are on.
,/Adjustment for the system is located on the ends of the brake cable at the hydro pan & frame.
,/Raise the rear wheels off the ground
,/Disengage the hydro to be adjusted with the hydro release handle at the rear of the unit.
,/Adjust so that the brake is not on when the handles are in the operator position.
The wheel should turn freely.
,/The wheel should not turn when the handle is moved to the engaged or outward position.
,/To tighten the brake, turn the adjustment nuts towards the end of the cable
,/Recheck adjustment with control handle
,/Lower unit back to the ground
,/Reengage the hydro at the rear of the unit
,_
WARNING
When it is necessary to raise the mower for any repair or service, use jackstands to provide adequate support.
DO NOT rely on hydraulic or mechanical jacks
18
SERVICE & ADJUSTMENTS
Deck Belt Routing &
Replacement
Removal
,/Disconnect spark plug wire
,/Apply parking brake
,/Lower the deck to its lowest position
,/Remove the belt covers
,/Disconnect tension idler
,/Roll the belt over the top of the deck pulleys
,/Remove belt
Front of Unit
Replacement
,/Install new belt by placing it around the deck pulleys.
Refer to routing diagram below.
,/The belt will be loose at this time
,/Tightly secure the belt tension back to its original position
,/Reinstall the belt covers
,/Reconnect spark plug wire
For replacement belt part number refer to Replacement Parts
Quick Reference Chart in this manual
19
SERVICE & ADJUSTMENTS
Hydro Belt Routing & Replacement
Removal
,/Disconnect
,/Apply parking brake
,/Disconnect spark plug wire wiring from electric clutch
Replacement
,/Install new belt by placing it around the engine pulley and the hydro pulleys.
Refer to routing diagram below.
,/The belt will be loose at this time
,/Remove clutch stop weldment (9973TK)
,/Remove the engine to deck belt ,/Tightly secure the belt tension back to its original position
,/Disconnect
,/Disconnect idler spring tension idler
,/Reinstall the belt from the engine to the deck
,/ Remove belt from the engine pulley and from the Hydro pulleys
,/Reconnect wiring to the electric clutch
Idler Pulley
Engine Pulley
For replacement belt part number refer to Replacement Parts
Quick Reference Chart in this manual
2O
SERVICE & ADJUSTMENTS
Engine to Deck Belt
Removal
,/Apply parking brake
,/Lower the deck to its lowest position
,/ Disconnect tension idler
,/ Remove belt from the mower deck and the electric clutch
Replacement
,/Install new belt by placing it around the electric clutch and route it through the idler and around the deck pulley.
Refer to routing diagram below.
,/The belt will be loose at this time
,/Tightly secure the belt tension back to its original position
Seat Adjustment
,/The Swisher ZT2766 is equipped with a 6" range sliding seat.
,/Release the tension on the seat adjustment lever by pushing the yellow tip lever to the left. See features section in this manual
,/Using your own weight, slide the seat to the desired position
,/Release the lever
Travel Reduction Adjustment (Ref. Page 29)
,/To improve the tracking of the Swisher ZT2766 the speed of one of the rear wheels needs to be decreased.
If the ZT2766 pulls to the right the left wheel will need to decrease speed and if pulling to the left the right wheel will need to decrease speed.
,/To decrease the speed in one of the rear wheels turn the bolt (item 16) counter clockwise.
This will limit travel of the handle.
Ensure after the bolt has been moved that the nuts holding the bolt in place are securely tightened.
21
WIRING HARNESS
HOUR METER
+
LARGE
RED
_RGE
RED
RED
GREEfl
EI'JGIREPLUG
RED
FrO SW
LIG
GRAY
BLACK t0 AMP
FUSE
GREEN
BLACK
WHITE
GREE|J
GREEH
NEUTRAL SWITCHES
p.IHITE
PLUG
SEAT SWITCH
!
.iP
MITE
IGHITIO|| SW
E
WARNING
When it is necessary to raise the mower for any repair or service, use jackstands to provide adequate support.
DO NOT rely on hydraulic or mechanical jacks
PARTS BREAKDOWN
5
6
Item#
1
2
3
4
7
8
9
10
11
Description
Solenoid-3 Pole
Part#
26X229
Item#
1002004
17
18
Bolt- Sen.Flange,5t16-18X1GR5 10548
19
Linkage-Steering'9"X 1.25" 14032
20
Bushing
Plate- Lock A/Turret
14029
9922
21
Screw-.312-18X.75
26X249
Description
Grip-Handle
Screw-.312-18X75
10535
NB563
7826
26X249
22 aott-SerrFlange, l/4ZVer5NB253
Tab- Linkage 14030
23 Nut-SerrFlange
Bolt- Sen"Flange,5/16-18X1 1/4ZYGr5 NB253
24 Seven 13352
Plate-Lift Support,Right 9937
25 7839Z
Nut- Nyloc5/16-18ZY NB181
26
12
13
14
Plate-Lift Support,Left
Deck- LiftWeldment
9936
12838
Bolt- 5/16-18X 2 1/2HCCGR5ZY NB138
27 Strap-Linkage 12878
15
16
Cover-Handle,Front
Washer-SAEFlat5/16ZY
9941
NB275
DETAIL D
SCALE f • 3
DETAIL B
SCALE 1 " 3 o o o
PARTS BREAKDOWN
Item #
1
2
3
4
5
6
7
Description
27 HP B&S Engine
5/16-18 Serrated Flange Nut
Spacer Engine Pulley
Motor Pulley 3.25"
1/4 X 1/2 Key Stock
Engine Pulley Spacer Short .687
Electric Clutch
Part #
N/A
NB170
BB105SL
9993
4258
689S
3813
8
9
Washer Belleville Engine Pulley
7/16-20 X 3.25 HCF GR5 ZP
699
NB705
10 5/16-18 X 1 1/4 Serrated Flange Boll NB253
11 Oil Drain Valve AS122
12 Oil Drain Valve Cap AS123
Not Shown
Description
Solenoid - 3 Pole
Wiring Harness
Part #
1002004
10264
ENGINE AS SEMBLY
GAS TANK ASSEMBLY
13
14
15
16
Fuel Tank
Cap
Grommet
Fuel Shut Off Valve
AS 100
6102NC
AS 119
AS120
17
18
19
Fuel Line Clamp
1/4" Fuel Line
Check Valve 1/4"
Not Shown
6FLC
AS140
10265
BracketGas Tank Mounting 9978TK
214
15
16
17
18
10
11
12
14
19
20
Item
1
2
5
6
3
4
7
8
9
PARTS BREAKDOWN
Description
Bushing - Latch Pin
Washer - SAE Flat 5/16 ZY
Nut - Nyloc 5/16-18 ZY
Bolt - 5/16-18 X 1 1/2 HCC GR5 ZY
StrapLinkage
Deck - Lift Linkage Assembly
Shackel - Anchor 1/4" W/ Round Pin
Chain - Deck Hanger Two Links
Nut - Serr Flange 5/16-18 ZY Case Hrd
Washer - SAE Flat 3/8 ZY Carbon Steel
Bushing - Idler
IdlerSliding Weldment
Pulley - Idler, OD-3.25", ID-3/8"
Nut - Nyloc 3/8-16 ZY
Bolt - Carriage 5/16-18 X 5
Idler - Hydro weldment, ZT
6037
14696
B527
NB182
NB660
14374
Washer - Fender, 5/16 X 1 1/40D ZY GR2 NB579
Eyebolt - 5/16-18 X3 w/Gap ZY
Spring - Clutch Rod; T60
NB315
682S
Part #
7839Z
NB275
NB181
NB505
12878
12777
12957
12825
NB170
NB272
ITEM#
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
DESCRIPTION
Nut - Nyloc 1/2-13 ZY Standard Pattern
Bracket - Deck Belt Idler
Bolt - HTC, 3/8-16 X2 GR5 ZY
Nut - HNC, 3!8-16 GR2 ZY
Pulley - Idler V OD-3.54", ID-3!8"
Bolt - 5!16-18 X 1 1!4 HCC GR5 ZY
Bolt - Serr Flange, 5!16-18 X 3!4 Gr 5
Idler - Lower Belt Weldment
Pulley - Idler OD-2.75", ID-3!8"
Nut - 2 Way Lock 3!8-16 ZY&Wax Gr A
Washer - SAE Flat 3!8 ZY Carbon Steel
Deck Lift-Linkage Mount Plate
LIFT - WELDMENT
Deck-Lift Linkage Bar
SCREW - SHOULDER 5!16 - 18
Nut
3!32 X 3!4 COTIE R PIN
Bolt 1!2-13 X3 HCC GR5 ZY
PART NO.
NB281
9957
NB231
NB212
3622
NB504
NB596
3691
7509
NB280
NB272
12779
12954
12780
12955
015x88
NB-597
NB131
B
A
PARTS BREAKDOWN
3
4
5
6
7
8
9
10
Item #
1
2
Description
Nut - HNC, 3/8-16 GR2. ZY
Eyebolt - Turned 3/8-16 X 5 ZY STD
Part #
NB212
10546
Bracket - Spring Assist 9926
Bolt - Serr Flange, 5/16-18 X 1 1/2 Gr5 NB254
Nut - Serr Flange 5/16-18 ZY Case Hrd NB170
Bracket - Weldment, Travel Reduction 11176
Bolt - Serr Flange, 5/16-18 X1 1/4ZY Gr5 NB253
Spring - Tilt
Deck - Lift Weldment
Frame - Pan
2335
12838
9999
26
PARTS BREAKDOWN
LIFT
DETAIL
LIFT
DETAIL
SEE (gAUGE WHEEL DETAIL "-_
SEE
17
18
19
20
14
15
16
11
12
13
Item #
1
5
6
7
8
2
3
4
9
10
IDLER DETAIL
Description
66 ZT Deck Weldment
5/16-18 x 3/4 Serr flange bolt
Belt Cover
3/8 SAE washer
3/8-16 nyloc nut
Anti-scalp roller 3/8 ID
Deck Hanger
5/16-18 serrated flange nut
Chute mount
5/16-18 x8 1/2 HCC GR2 ZP
3/8-16 Nyloc Nut ZY
Torsion spring
Discharge Chute
3/8-16 x5 1/2 GR5 ZP
Idler Bushing
3/8-16 x2 1/4 HTC GR5 ZP
Idler- Bottom Weldment, Painted
Idler Spacer
3/8-16 x 1 1/2 HCC GR5 ZP
Pulley- Backside Idler,ZT 08
NB182
0166X4
9902
NB575
6037
NB693
6054
6040
NB107
14424
Part #
12500
NB596
12523
NB272
NB182
AS001
9938
NB170
6030
NB136
GAUGE
38
39
40
41
35
36
37
42
43
44
45
27
28
29
30
31
32
33
34
EEL DETAIL
Item #
21
22
23
24
25
26
Description
3/8-16 2-way lock nut
Nut- Jam 5/16-18 ZY
3/8-16 Nylock nut Jam
Two speed spring (A232 1998)
Rear Roller Bracket
Eyebolt5/16-18 X 2,1/2 Eye ZYSTD
Eyebolt- Pigtail; 5/16-18 x 2 3/4" ZY (Frnt)
Pin - Clevis, Std Zp 3/8 X 1 1/8
Pin - Hair, #39 (A155H) ZY
Wheel- Roller, Sub-Assembly
Bar- Height Adjust
Gauge - Wheel
Nut- Jam Lock, 1/2-13 2-Way
Bolt- HCC 1/2-13 X 4 GR5 ZP
Gauge - Wheel Weldment Left Rear ZT66
Gauge - Wheel Weldment Right Rear ZT66
Gauge - Wheel Weldment Right Front
Gauge - Wheel Weldment Left Front
Bracket- Deck Stabilizing
Nut - Nyloc 5/16-18 ZY
Bolt- 5/16-18 X 1 HCC GR5 ZY
Belt- V, 130", 66" Deck
Nut - 5/16-18 HNCGR2 ZY
WasherFender, 5/16 X 1 1/20D ZY
Bushing - Latch Pin
Bolt- 5/16-18 X 3/4 GR5 ZY
Part #
NB280
NB173
NB207
TZ2S
10775
10198
2046
NB300
NB127
3563
3515
3511
NB121
NB132
12619
12618
12599
12598
9977
NB181
NB501
12527
NB210Z
NB579
7839Z
NB578
Center Driver
8
9
6
7
3
4
5
1
2
10
11
12
13
14
15
16
17
18
PARTS BREAKDOWN
3/4-16 Nut
Belleville Washer
Pulley 5 1/2"
Spacer
3/4 ID X 1 1/40D 18 GA Washer
Center Blade Driver
Outer Blade Driver
3/4 ID X 1 3/40D Flat Washer
Blade Mount Plate
3/8-24 Two Way Lock Nut
Blade
3/8-24 X 1 Bolt
Belleville Washer
Blade Beari ng
ShaftBlade 6", Long Shoulder
5" Blade Driver Shaft
Blade Driver Housing
3/8-24 X 1 Engine Bolt Locktite
NB175
AS155
6114TK
12823
NB179
12824
10540
B98W
9008
NB216
12509
NB238
NB607
B98
9078
9077
10539
NB238N
28
Outside Driver
PARTS BREAKDOWN
15
16
17
12
13
14
18
7
8
9
4
5
6
10
11
Item #
1
2
3
Description
Tire/Wheel - 20x10-8
Washer - Belleville .760 X 1.5 X .098
Nut - Castle 3/4-16, .625 Tall, Grade 2
Nut - Lug, Wheel Hub, 1/2-20 ZY GR5
Pin - Cotter, 1/8 X3/4 ZY Std
Tank - Gas, Assy.
Cable - Parking Brake, Assy
Bolt - Serr Flange, 1/4-20 X 1/2 GR5 ZY
Washer3/8 Lock, External Tooth; ZP
Screw-3/8-16 x 1" Rolok,Unslot HWH Z/Wax
Hub - Wheel, Asy
Screw - .312-18X75
Bracket - Gas Tank Mounting
Pan - Hydro Weldment
BumperWeldment
Bolt - Serr Flange, 5/16-18 X 3/4 Gr 5
Stop - Clutch Weldment
Battery 230
Part #
3756
AS155
2203CN
2203LN
NB125
10538
9976
NB109
13045
13044
9920
26X249
9978
9935
9959
NB596
9973
--BAT23(
Description
Handle-1"Weldment,Right
Seat-ZT,18"NoArmRest
11768
Bolt-SerrFlange,5/16-18X11/4ZYGr5
NB253
Height-Selector,Deck
9940
Bracket-HeightIndicator
11770
10570
9990
Panel-Control,Right
Switch-PTO 3605
Switch-Key
Mount-Seat
3623
9984
Spring-Compression
25X021
164X30
11769
9991
Panel-Control,Left
Meter-Hour
Cable-Throttle
Plate-SB Side
Nut- 1/2-13GR2ZY
3803
3788
9996
NB213Z
Nut- SerrFlange5/16-18ZYCaseHrd
Bracket-Seat
Base-Seat
Washer-SplitLock5/16ZY
Frame-Pan
Bracket-Neutral,5.5"
Washer-Flat, 39-114G
Washer-USSFlat,5/16ZY
Spring-Tapered
Washer-SAEFlat5/16ZY
Bolt-5/16-18X 1 3/4HCCGR5ZP
Pivot-Handle
Pin- Cotter,5/64X 3/4ZY
Arm- Control
Handle-SupportWeldment
Bolt- 1/4-20X3/4GR5ZY
Clevis-ClutchCable;T44CH
Nut- Nylock1/4-20
Linkage-Ball,Right;
Screw-PhilTruss8-32X 1/2 ZY
Arm- Rocker,SafetySwitch
Spacer
Nut- Kep8-32ZY
Switch-Returnto Neutral
Washer-Flat,Delrin
Bolt- SerfFlange,5/16-18X 1 1/2Gr5
ArmRestKit(NotShown)
NB170
3807
9956
9998
NB159
9999
10899
9927
NB250
9023
NB180
NB263
NB197
9925
B99S
NB201
3695
17)(217
NB254
14032
9985
10548
NB181
10197
NB519
9986
14061
17)<104
14464
NB596
NB556
3609
NB215
NB275
NB503
24
25
26
20
21
22
23
13
14
15
17
18
9
10
11
12
7
8
5
6
3
4
1
2
50
51
52
53
46
47
48
49
54
55
56
57
40
41
43
44
35
36
37
38
31
32
33
34
27
28
29
30
PARTS BREAKDOWN
DETAIL B
SCALE 1 : 6
PARTS
BREAKDOWN
18
19
20
21
22
23
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Item #
1
2
3
Description
Bolt - Carriage 5/16-18 X3/4 GR5 ZY
Frame - Pan
Brace - Zt
Part #
10216
9999
14411
Plate - Pivot Housing Weldment 9954
Nut - Serr Flange 5/16-18 ZY Case Hrd NB170
DeckStabilizer, Left, ZT66 12528
DeckStabilizer, Right, ZT66 12529
Bolt - Serr Flange, 5/16-18 X 3/4 Gr 5 NB596
BarDeck Stabilizing, Zinc Plated
Nut - Jam, Nylok 3/4-16 ZY Gr2
Washer13/16 X1 1/4 Xl/8 ZY; Mild
9949
NB122
NB195
Bearing - Blade
Pivot - Axle Weldment
Weldment - Caster
B98
9994
6708
Tire/Wheel - Slick 4.10x3.5-5 5/8
Spacer - Wheel, 1"
Washer - 5/8 ID X 10D 10 GA ZY
3010
3395
NB178
Nut - Lock Jam, 5/8-11 2 Way Grade A NB595
Bolt - 5/8-11 X7 HCC GR5 ZY NB624
Plate - Foot 9995
Bolt - Serr Flange, 5/16-18X1GR5 ZY
Washer - Axle
10548
9915
Spacer B99S
/
t
J
31
PARTS BREAKDOWN
12
13
14
7
8
9
10
11
3
4
5
6
1
2
Item # Description
Linkage - Steering' 9" X 1.25"
Connector
Hydro Linkage Right Weldment
Hydro Linkage Left Weldment
Bolt - 1/4-28 X 3/4 GR5 ZY
Washer1/4" Belleville
Part #
14032
14028
14058
14060
NB620
14399
Pin - Hair, #39 (A155H) ZY Std
Cable - Parking Brake, Assy
Linkage - Shift
Bushing - Latch Pin
Washer - SAE Flat 5/16 ZY
NB127
9976
9919
7839Z
NB275
Pin - Cotter, 1/8 X3/4 ZY Std NB125
WasherFender, 5/16 X 1 1/40D ZY GR2 NB579
Spring - Parking Brake 10536
20
21
22
23
24
25
Item #
15
16
17
18
19
Description
Clevis - Clutch Cable; T44CH
Nut - Nylock 1/4-20
Part #
9023
NB180
RH Hydro - Eaton W/Rsrvr W/Tnk & Ext 10269
Plate - Hydro Release 9924 rasherSP Wave 5/16 X7/10 X.006
GR 10544
Screw - Thread Forming
Screw -. 312-18X. 75
Spring - For Idler Arm
Support - Hydro
Handle - Hydro Release
Washer - SAE Flat 5/16 ZY
26)(216
26X249
BRS6
13082
9923 nb275
32
PROBLEM
Engine Will
Not Start
Engine Hard
To Start
Engine Will
Not Turn Over
Engine Clicks but Will Not
Start
Unit Does not
Travel in a straight line
Excessive
Vibration
TROUBLESHOOTING
1.
2.
3.
Out of fuel
CAUSE
Engine not "choked" properly
Engine flooded
4.
7.
8.
9.
5.
6.
10.
11.
12.
1.
2.
3.
4.
5.
6.
7.
8.
1.
2.
3.
4.
7.
8.
5.
6.
1.
2.
3.
4.
Bad spark plug
Dirty air filter
Dirty fuel filter
Water in fuel
Loose or damaged wiring
Carburetor out of adjustment
Engine valves out of adjustment
Extreme cold conditions
Fuel shut off valves closed
Bad spark plug
Dirty air filter
Dirty fuel filter
Weak or dead battery
Carburetor out of adjustment
Engine valves out of adjustment
Loose or damaged wiring
Stale or dirty fuel
Directional handles not in correct position
PTO engaged
Weak or dead battery
Blown fuse
Corroded battery terminals
Loose or damaged wiring
Faulty ignition switch
Faulty solenoid
Faulty operator presence switch/switches
Weak or dead battery
Corroded battery terminals
Loose or damaged wiring
Faulty solenoid
1.
2.
Incorrect tire pressure
Rear wheels rotating at different speeds.
1.
2.
3.
4.
Worn, bent or loose blade
Bent blade driver
Loose/damage part or parts
Faulty blade driver assembly
6.
7.
4.
5.
1.
2.
3.
3.
4.
5.
1.
2.
7.
8.
12.
1.
2.
3.
4.
5.
6.
8.
9.
10.
11.
6.
7.
8.
9.
1.
2.
3.
4.
1.
2.
CORRECTION
Fill fuel tank
Choked engine and attempt to restart
Wait several minutes before attempting to restart.
Replace spark plug
Clean or replace air filter
Replace fuel filter
Drain fuel tank & carburetor, refill tank with fresh gas and replace fuel filter
Check all wiring
See Engine Manual
Contact an authorized service center
See Engine Manual
Open
Replace spark plug
Clean or replace air filter
Replace fuel filter
Recharge or replace battery
See Engine Manual
Contact an authorized service center
Check all wiring
Drain fuel tank & refill with fresh gasoline
Place handles in the out most position
Push PTO switch down
Recharge or replace battery
Replace fusel
Clean battery terminals - See battery section of this manual
Check all wiring
Check/replace ignition switch
Check/replace solenoid
Contact an authorized service center
Recharge or replace battery
Clean battery terminals - See battery sectio of this manual
Check all wiring
Check/replace solenoid
Check tire pressure (See Specifications)
Adjust travel reduction weldment.
1.
2.
3.
Replace blade.
Tighten blade bolt.
Replace blade driver
Tighten loose part or parts.
Replace damaged parts.
Replace blade driver assembly
PROBLEM
Loss of
Power
Poor cut - uneven
Battery will not charge
TROUBLESHOOTING Continued
1.
2.
3.
10.
11.
12.
13.
14.
15.
16.
4.
5.
6.
7.
8.
9.
CAUSE
Cutting too much grass/too fast
"Choke" position
Buildup of grass, leaves and trash under deck.
Dirty air filter
Low oil level/dirty oil
Faulty spark plug
Dirty fuel filter
Stale or dirty fuel
Water in fuel
Spark plug wire loose
Dirty engine air screen/fins
Dirty/clogged muffler
Loose or damaged wiring
Carburetor out of adjustment
Engine valves out of adjustment
Loose drive belt
Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine.
1.
2.
3.
4.
5.
6.
7.
8.
9.
1.
10.
11.
12.
13.
14.
15.
16.
CORRECTION
Set in High Cut (position 8)/reduce speed
Push choke control in
Clean underside of mower deck
Clean or replace air filter
Check oil level/change oil
Clean and re-gap or change plug
Replace fuel filter
Drain fuel tank & refill tank with fresh gas
Drain fuel tank & carburetor, refill tank with fresh gas and replace fuel filter
Connect and tighten spark plug wire
Clean engine air screen/fins
Clean/replace muffler
Check all wiring
See Engine Manual
Contact an authorized service center
Adjust idler/replace belt
Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine
Engine backfires when turning engine
OFF
Poor cut - uneven
1.
2.
3.
4.
5.
1.
2.
3.
4.
5.
Worn, bent or loose blade
Mower deck not level
Buildup of debris under deck.
Bent deck
Faulty Blade driver assembly
Worn, bent or loose blade
Mower deck not level
Buildup of grass, leaves and trash under deck.
Bent deck
Faulty Blade driver assembly
1.
2.
3.
Bad battery
Poor cable connections
Faulty solenoid
1.
2.
3.
4.
5.
1.
2.
3.
Replace blade.
Tighten blade bolt
Level deck. See section in this manual
Clean underside of mower deck
Replace deck
Replace blade driver assembly
Replace blade.
Tighten blade bolt
Level deck. See section in this manual
Clean underside of mower deck
4.
5.
1.
2.
3.
Replace deck
Replace blade driver assembly
Replace battery
Check/clean all connections.
See section in this manual
Replace solenoid
Loss of drive
1.
2.
3.
Bypass linkages in the bypass position
Hydro belt worn, damaged, or broken
Idler spring loose or broken
1.
2.
3.
Make sure that the bypass linkages are in the drive or engaged position.
Located at the rear of the machine.
Refer to decal on the rear of the unit.
Replace Hydro belt.
Replace Idler spring
34
Mower Identification Unauthorized Replacement Parts
Each mower has its own model number.
Each engine has its own model number.
The model number for the mower will be found under the seat.
The model number for the engine will be found on the top of the blower fan housing.
All mower parts listed herein may be ordered directly from Swisher Mower & Machine Co.
Inc. or your nearest Swisher dealer.
All engine parts may be ordered from the nearest dealer of the engine supplied with your mower.
Use only Swisher replacement parts.
The replacement of any part on this unit with anything other than Swisher authorized replacement part may adversely affect the performance, durability and safety of this unit and may void the warranty.
Swisher disclaims liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts.
WHEN
ORDERING PARTS, PLEASE HAVE THE
FOLLOWING INORMATION AVAILABLE:
•Date Purchased
•Purchased From
•PRODUCT - ZT2766
•SERIAL NUMBER-
•MODEL NUMBER-
•ENGINE MODEL NUMBER -
TYPE-
•PART NUMBER WITH PAINT CODE
*PART DESCRIPTION
SWISHER MOWER & MACHINE CO. INC.
1602 CORPORATE DRIVE
P.O. BOX 67
WARRENSBURG, MO 64093
Swisherinc.com
TELEPHONE - 1-800-222-8183
FAX1-660-747-8650
AS069
6046
3756
12527
12509
037X89
10540
12824
Replacement Parts
Quick Reference
Swisher Part #
12777
Part Description
Deck Lift Linkage
Assembly
Fuse 10 Amp
47" Hydro Belt
20 x 10 x 8 Rear Tire
130" Deck Belt
22.5 Mulching Blade
Engine to Deck Belt
Blade Driver Assembly
(outside)
Blade Driver Assembly
(center)
CAUTION
Use extreme care when working on machinery.
Before performing any maintenance, turn off engine, allow the unit to cool & remove the key. Disconnect spark plug wire.
Set Parking Brake by placing the control handles in the neutral or outward position.
Do not wear watch or jewelry.
Do not wear loose fitting clothes.
Observe all common safety practices with tools.
36
WARRANTY RIGHTS AND OBLIGATIONS
YOUR WARRANTY RIGHTS AND OBLIGATIONS: The California Air Resources Board and Swisher Mower, is pleased to explain the evaporative emission control system (EECS) on your model year 2006 and later Swisher Product.
In California, new Outdoor Power Equipment, must be designed, built and equipped to meet the State's stringent anti-smog standards.
Swisher Mower must warrant the EECS on your Power Equipment, for the period of time listed below provided there has been no abuse, neglect, or improper maintenance.
For model year 2006 the EECS on your mower includes the liquid fuel lines, fuel line connectors, and fuel line clamps.
Where a warrantable condition exists, Swisher Mower will repair at no cost to you. Expenses covered under warranty include diagnosis, parts, and labor.
MANUFACTURER'S WARRANTY COVERAGE: For a period of two years, any evaporative emission-related part included in the list of EECS parts for your mower is defective, the part will be repaired or replaced by Swisher Mower.
OWNER'S WARRANTY RESPONSIBILITIES: As the owner of this Power Equipment, you are responsible for performance of the required maintenance listed in your owner's manual.
Swisher Mower recommends that you retain all receipts covering maintenance on your Power Equipment, but Swisher Mower cannot deny warranty solely for the lack of receipts.
As the Power Equipment owner, you should be aware that Swisher Mower, may deny you warranty coverage if your Power
Equipment, or a covered part has failed due to abuse, neglect, or improper maintenance, unapproved modifications, or the use of parts not made or approved by the equipment manufacturer.
You are responsible for presenting your Power
Equipment to an authorized Swisher Service center as soon as the problem exists.
Warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.
If you have a question regarding your warranty rights and responsibilities, you should contact the Swisher Mower Service representative at 1-800-222-8183.
WARRANTY COMMENCEMENT DATE: The warranty period begins on the date the Power Equipment Is purchased.
LENGTH OF COVERAGE: This warranty shall be for a period of two (2) years from the initial date of purchase.
WHAT IS COVERED: Warranted parts include the Liquid fuel line, fuel line connectors, and fuel line clamps.
REPAIR OR REPLACEMENT OF PARTS: Repair or replacement of any evaporative warranted part will be performed at no charge to the owner at an authorized Swisher Mower Service Center.
If you have a question regarding your warranty rights and responsibilities, you should contact your nearest authorized service center or call the Swisher Mower Service representative at 1-800-222-8183.
WARRANTY PERIOD: Any warranted part is not scheduled for replacement as required maintenance, or which is scheduled only for regular inspection to the effect of "repair or replace as necessary" shall be warranted for two (2) years.
Any warranted part that is scheduled for replacement as required maintenance shall be warranted for the period of time up to the first scheduled replacement point for that part.
DIAGNOSIS: The owner shall not be charged for diagnostic labor that leads to the determination that a warranted part is defective if the diagnostic work is performed at an authorized Swisher Service Center.
CONSEQUENTIAL DAMAGE: Swisher Mower, may be liable for damages to other engine or equipment components caused by the failure of a warranted part still under warranty.
WHAT IS NOT COVERED: All failures caused by abuse, neglect, or improper maintenance is not covered.
ADD-ON OR MODIFIED PARTS: The use of add-on or modified parts may be grounds for disallowing a warranty claim.
Swisher Mower is not liable to cover failures of warranted parts caused by the use of an add-on or modified part.
HOW TO FILE A CLAIM: If you have a question regarding your warranty rights and responsibilities, you should contact your nearest authorized service center or call Swisher Mower Service representative at 1-800-222-8183.
SWISHER HISTORY
Back before electricity came to rural Missouri Max Swisher was producing lawn mowers from his mother's chicken house.
Max never liked to mow grass.
He installed a gearbox on his family's lawn mower creating a self-propelled unit. By tying one end of a rope to the mower and the other end to a tree in the center of the yard the mower circled the tree, shortening the rope and guiding the mower in concentric circles. Max enjoyed relaxing under a shade tree while his invention did all the work.
Max had designed his first self-propelled rotary lawn mower to do his dirty work for him.
Neighbors noticed his new invention and began asking him to make more.
Today, over 60 years later, Swisher Mower and Machine Company, Inc. is still producing innovative lawn and garden and ATV/UTV equipment designed to give us all more "relaxing in the shade" time.
Swisher products have been featured nationally on television programs such as Regis and
Kathie Lee and seen in publications like ATV Ma_azine, Country Journal, Popular Mechanics
Magazine and others.
In January 2000 Popular Mechanics Magazine named Max's zero turning radius riding mower one of the
20 th century's top household inventions.
Swisher offers value and function in its products to meet your grounds maintenance needs.
1945- 2008
40
27 HP-
66" CUT
1945- 2008
I
1602 CORPORATE DRIVE, P.O. BOX 67, WARRENSBURG, MISSOURI
64093
PHONE 660-747-8183 FAX 660-747-8650
Manufacturing
quality lawn care equipment since 1945
OWNER'S MANUAL
STARTING SERIAL # TN108-01601
12530
Made In The |
USA
3
Rev. 08-221
LIMITED WARRANTY
The manufacturer's warranty to the original consumer purchaser is: This product is free from defects in materials and workmanship for a period of two (2) years from the date of purchase by the original consumer purchaser.
We will repair or replace, at our discretion, parts found to be defective due to materials or workmanship.
This warranty is subject to the following limitations and exclusions:
1) Engine Warranty All engines utilized on our products have a separate warranty extended to them by the individual engine manufacturer.
Any engine service difficulty is the responsibility of the engine manufacturer and in no way is Swisher Mower Co., Inc. or its agents responsible for the engine warranty.
The Briggs &
Stratton Engine Service Hot-Line is 1-800-233-3723.
The
Tecumseh Engine Service Hot-Line is 1-800-558-5402.
2) Commercial Use This product is not intended for commercial use and carries no commercial warranty,
3) Limitation
4) Exclusions
This warranty applies only to products which have been properly assembled, adjusted, and operated in accordance with the instructions contained within this manual.
This warranty does not apply to any product of Swisher Mower
Co., Inc., that has been subject to alteration, misuse,abuse, improper assembly or installation, shipping damage, or to normal wear of the product.
Excluded from this warranty are normal wear, normal adjustments, normal maintenance, and battery*(see battery section.)
In the event you have a claim under this warranty, you must return the product to an authorized service dealer.
All transportation charges, damage, or loss incurred during transportation of parts submitted for replacement or repair under this warranty shall be borne by the purchaser.
Should you have any questions concerning this warranty, please contact us toll-free at 1-800-222-8183.
The model number, serial number, date of purchase, and the name of the authorized Swisher dealer from whom you purchased the mower will be needed before any warranty claim can be processed.
THIS WARRANTY DOES NOT APPLY TO ANY INCIDENTAL OR CONSEQUENTIAL
DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME
PERIODS STATED HEREIN FOR ALL EXPRESSED WARRANTIES.
Some states do not allow the limitation of consequential damages or limitations on how long an implied warranty may last, so the above limitations or exclusions may not apply to you.
This warranty gives you specific legal rights and you may have other rights, which vary from state-to-state.
This is a limited warranty as defined by the Magnuson-Moss Act of 1975.
2
iiiii iiiii iiii
INTRODUCTION
.................
;4
Before Operating ................
4 Grass Height of Cut ...............
16
Slope Operation .................
CUSTOMER
RESPONSIBILITY
..............
8
1 o
Operator Presence .............
., 10
Tires ...............................
Blade Maintenance..
...........
10
Hydro Belt Replacement.
Seat Adjustment ..................
19 ..................................................
20
21
T RO UB L ES HOOT ING .........
33
MOWER
IDENTIFICATION...
35
;
Engine..
1 1 i
Overall Unit Care..
..............
1 1
................................................................................................................
............
Transporting
38
INTRODUCTION
Congratulations
Thank you for purchasing a Swisher Zero Turn mower.
This machine is built for the greatest efficiency and rapid mowing of large areas.
Conveniently located controls and dual commercial grade hydrostatic transmissions regulated by steering levers, contribute to the machine's performance.
This manual is a valuable document.
Following the instructions for use, service, maintenance, etc. can greatly increase the life-span of your machine.
General
In this operator's manual, left and right, backward and forward are used in relation to the normal operators position.
NOTE:
Read Before Operating
If you have never used a Zero Turn mower before, refer to the Operation Controls section of this manual before attempting to operate one for the first time.
This machine is constructed only for mowing grass on lawns and other free and even ground without obstacles.
This machine is not intended for commercial use.
The manufacturer's directions concerning operation, maintenance, and repairs must be carefully followed.
This machine must only be operated, maintained, and repaired by persons that are familiar with the machine's special characteristics and who are well versed in safety instructions.
Accident prevention regulations, other general safety regulations, occupational safety rules, and traffic regulations must be followed without fail.
Unauthorized modifications to the design of the machine may absolve the manufacturer from liability for any resulting personal injury or property damage.
Read engine manufacturer's operating and maintenance instructions.
Read and observe all safety instructions on your mower and in the manual.
Check engine oil.
Check fuel caps to sure that they are in place.
Know how to set the parking brake.
Be sure mower blades are turned off-
PTO switch pushed down.
Know how to stop the engine - Turn key to off
Know how to stop the unit - Return control handles to neutral
4
INTRODUCTION
Uncrating & Assembly
TOOLS REQUIRED:
,/ 2 - ½" Wrenches or ½" Socket with drive ratchet
,/ Tire pressure gauge
,/ Nail bar or claw hammer
,/ Wire snips
To Remove The Mower From The Crate:
Dispose of top and side panels of the crate.
Remove loose parts and packing material.
Cut any banding or strapping that may be holding the mower to the crate.
Disengage spark plug wire and place where it cannot make a connection.
Raise the mower deck to its highest position.
Install steering levers.
Remove the bolts from the control arms on the mower.
Align the holes in the lever with the holes in the control arms and attach with the bolts provided.
Make sure both bolts on both handles are tight.
Disengage the parking brake by pushing the handles to their fully extended position.
Open the transmission valves at the rear of the unit by pulling the release rods and locking them in place. SEE INSTRUCTION DECAL AT THE REAR OF THE UNIT.
Carefully push the mower off the crate to a safe and level area.
Check engine oil. All engines are filled with oil and tested at the factory.
Verify oil level and add if necessary before starting engine.
SEE ENGINE OWNER'S
MANUAL
Check the battery.
If the battery is put into service after the "month & year" of the date on the battery, then it may need to be charged with a 12 volt charger for a minimum of 1 hour, but no more than 2 hours at a rate of 6 to 10 amps.
Attach battery cables to battery. Always attach the positive terminal first.
Close the transmission valves at the rear of the unit.
SEE INSTRUCTION DECAL
AT THE REAR OF THE UNIT.
Reconnect spark plug wire.
Check tire pressure on all four wheels.
REFER TO UNIT SPECIFICATIONS TABLE
5
SYMBOLS & DECALS
Swisher Flag U.S.A.OD39
Flying Debris Decal - OD43
OD45- Warning Decal
Notice Do Not Alter Wiring DecalOD74
Operator Must Be Seated DecalOD73
Triangle Danger Decal - OD55
N( Step Decal - OD 11
TO_RE[oWHEEL:
EACHNDE_D LOCK
INTOPOSITION.
Key/PTO Decal10273
Throttle/Choke Decal - 10271
R£L_E
_ O_RAlrE
MACHIN_ NOR_L¥=
Hydro Release-
10280
Danger/Warning Decal10276
6
SAFETY INSTRUCTIONS
These instructions are for your safety. Read them carefully.
This Safety Alert Symbol indicates important messages in this manual. When
you see this symbol, carefully read the message that follows
and be alert to the possibility of personal injury.
General Use
Read all instructions in this operator's manual and on the machine before starting it. Ensure that you understand them and then abide by them.
_Learn how to use the machine and its controls safely and learn how to stop quickly.
Also learn to recognize the safety decals.
Only allow the machine to be used by adults who are familiar with its use.
Make sure nobody else is in the area of the machine when you start the engine, engage the drive, or run the machine.
_Stop the machine if someone enters the work area.
_Clear the area of objects such as stones, toys, steel wire, etc.
that may become caught in the blades and thrown out.
NOTE:
If you have never used a Zero Turn mower before, refer to the Operation
Controls section of this manual before attempting to operate one for the first time.
_Do
Not Use this machine without the Discharge
Chute in place.
Stop the engine and disconnect the spark plug before cleaning the discharge deck.
Never take passengers.
The machine is only intended for use by one person.
Always look around before and during reversing maneuvers.
Slow down before turning.
Shut down the mower deck when not mowing.
Be careful when rounding fixed objects, so that the blades do not hit them.
Only operate the machine in daylight or other well-lit conditions.
Keep the machine a safe distance from holes or other irregularities in the ground.
Never use the machine if you are tired, if you have consumed alcohol, or if you are taking other drugs or medications that can affect your vision, judgment, or coordination.
Beware of traffic when working near or crossing a road.
Never leave the machine unsupervised with the engine running.
Always shut down the blades, engage the parking brake, stop the engine, and remove the ignition key before leaving the machine.
Never allow children or other persons not trained in the use of the machine to use or service it. Local laws may regulate the age of the user.
Make sure that you have first aid equipment close at hand when using the machine.
Never use the machine when barefoot.
Always wear protective shoes or boots.
7
SAFETY INSTRUCTIONS
General Use Continued...
Always wear approved protective glasses or a full visor when assembling or driving.
Ear Protection is recommended
Never wear loose clothing that can get caught in moving parts.
Remember
The operator is responsible for avoiding dangers or accidents.
Children
>.
Serious accidents may occur if you fail to be on guard for children in the area of the machine.
Children are often attracted to the machine and mowing work.
Never assume that children will stay put where you last saw them.
>.
Keep children away from the mowing area and under close supervision by another adult.
Shut off the machine if children enter the work area.
Never allow a child to ride with you.
Never allow children to operate the machine.
>.
Be extra cautious near corners, bushes, trees, or other objects that block your view.
WARNING
When
using the machine, approved personal protective equipment shall be used.
Personal protective equipment cannot eliminate the risk of injury, but it will reduce the degree of injury if an accident does occur.
Ask your retailer
for help in
choosing the right equipment.
Slope Operation
Remove obstacles such as stones, tree branches, etc.
Mow up and down, not side to side. Never drive the rider on terrain that slopes more than 10 degrees.
Avoid starting or stopping on a slope. If the tires begin to slip, shut down the blades and drive slowly down the slope.
Always drive evenly and slowly on slopes.
Make no sudden changes in speed or direction.
Avoid unnecessary turns on slopes, and if it proves necessary, turn slowly and gradually downward, if possible.
Watch for holes, ruts, or bumps.
On uneven terrain, the machine can tip more easily.
Long grass can hide obstacles.
Drive slowly and use small movements of the steering controls.
Do not mow wet grass.
It is slippery, and the tires can loose their grip, so that the machine slides.
Do not try to stabilize the machine by putting a foot on the ground.
Remember
The operator is responsible for avoiding dangers or accidents.
8
MOWING SAFETY
•WARNING - Petrol is highly flammable.
- store fuel in containers specifically designed for this purpose;
- refuel outdoors only and do not smoke while refueling;
- add fuel before starting the engine. Never remove the cap of the fuel tank or add petrol while the engine
is running or when the engine is hot.
- if petrol is spilled, do not attempt to start the engine but move the machine away from the area of spillage and
avoid creating any source of ignition until petrol vapors have dissipated;
- replace all fuel tanks and container caps securely.
• Replace faulty
silencers;
•
before using, always visually inspect to see that the blades, blade bolts and cutter assembly are not worn or damaged. Replace worn or damaged blades and bolts in sets to preserve balance;
•
on multi-bladed machines, take care as rotating one blade can cause other blades to rotate.
MAINTENANCE AND STORAGE
•
Keep all nuts, bolts and screws tight to be sure the equipment is in safe working condition;
• never store the equipment with petrol in the tank inside a building where fumes can reach an open flame or
spark;
•
allow the engine to cool before storing in any enclosure;
• to reduce the fire hazard, keep the engine, silencer, battery compartment and petrol storage area free of grass,
leaves, or excessive grease;
• check the grass catcher frequently for wear or deterioration;
• replace worn or damaged parts for safety;
• if the fuel tank has to be drained, this should be done outdoors.
•
when machine is to be parked, stored or left unattended, lower the cutting means unless a positive mechanical lock is used.
TRAINING
All drivers should seek and obtain professional and practical instruction. Such instruction should emphasize:
• the need for care and concentration
when working with ride-on machines;
•
control of a ride-on machine sliding on a slope will not be regained by the application of the brake. The main
reason for loss of control are:
i) insufficient wheel grip;
ii) being driven too fast;
iii) inadequate braking;
iv) the type of machine is unsuitable for its task;
v) lack of awareness of the effect of ground conditions, especially slopes; vi) incorrect hitching and load distribution.
OPERATION
• Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect;
•
when using any attachments, never direct discharge of material toward bystanders nor allow anyone near the machine while in operation;
•
never operate the machine with defective guards, or without safety protective devices in place;
•
do not change the engine governor settings or over speed the engine. Operating the engine at excessive speed can increase the hazard of personal injury;
•
disengage drive to attachments, stop the engine, and disconnect the spark plug wire(s) or remove the ignition key:
- before clearing blockages or unclogging chute;
- before checking, clearing or working on the machine;
- after striking a foreign object. Inspect the machine for damage and make repairs before restarting and
operating the equipment;
- if the machine starts to vibrate abnormally (check immediately);
•
stop the engine and disengage drive to attachment:
- before refueling;
- before removing the grass catcher;
- before making height adjustment unless adjustment can be made from the operator's
position
9
CUSTOMER RESPONSIBILITIES
Operator Presence System
Be sure the operator presence and interlock systems are working properly.
If your mower does not function as described, repair the problem immediately.
The engine should not start unless the parking brake is engaged and the PTO (Blade Engagement
- See OPERATION FEATURES section of this manual) switch is disengaged (pressed down).
When the engine is running, the operator should never leave the seat without first setting the parking brake and shutting off the engine.
When the engine is running and the PTO switch is engaged, any attempt by the operator to leave the seat without first disengaging the PTO switch, should shut off the engine.
When the engine is running and the control levers are rotated in, the operator should never attempt to leave the seat without rotating the control levers out, shutting off the engine and engaging the parking brake.
_The PTO switch should never engage without the operator on the seat.
Tires
Maintain proper air pressure in all tires ( SEE SPECIFICATIONS section)
Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
Blade Maintenance
CAUTION
Stop engine and remove ignition key for safety.
Disconnect spark plug wire. Wear heavy, thick gloves when holding onto blade.
Avoid the sharp edge of the blade.
For best results, mower blades must be kept sharp. Replace bent or damage blades.
Safely raise front of mower. SEE WARNING
Hold or block blade from turning.
Loosen blade nut and remove blade.
Replace blade, (SEE SPECIFICATIONS).
_i, WARNING
When it is necessary to raise the mower for any repair or service, use jackstands to provide adequate support.
DO NOT rely on hydraulic or mechanical jacks
Battery
To clean battery
and terminals
Remove terminal guard.
_Disconnect the BLACK battery cable first, then the RED battery cable and remove the battery.
Rinse the battery with plain water and dry.
Clean terminals and battery cable ends with wire brush until shiny.
WARNING
Coat terminals with grease or petroleum jelly
Reinstall battery
The battery contains sulfuric acid and electrolytes which are poisonous and corrosive.
Reconnect the battery cables
10
CHARGING TIPS
•To avoid a battery explosion, never attempt to charge a frozen battery.
•Warning: Gel and AGM (Absorbed Glass Mat) batteries require a voltage-limited charger.
Charging a Gel or AGM battery on a typical shop charger, even one time, may greatly shorten its life.
•Important: Never overcharge batteries.
Excessive charging will shorten battery life.
•Prior to charging, read the manufacturer's instructions for proper charger hook-up and use.
•Turn off charger prior to hook-up to avoid dangerous sparks.
PROTECT YOUR EYES!
•Warning: If the electrolyte is accessible, verify that plates are covered before beginning to charge.
At the end of charge, add distilled water as needed to bring levels to the proper height.
If water is added, charge for an additional 30 minutes to mix. If electrolyte levels are low but battery is not accessible, remove battery from service.
•The maximum charge rate in amperes should be no more than 1/3 of the battery's reserve capacity minute rating. If the terminal voltage exceeds 16.0 volts while charging, reduce the charge rate.
•Continue charging and reduce the rate as needed until a 2 hour period results in no increase in voltage or decrease in current.
•If violent gassing or spewing of electrolyte occurs, or the battery case feels hot to the touch, temporarily reduce or halt charging.
6V
6.3
6.2
6.1
6
5.9
VOLTAGE
STANDARD
BA-I-I'ERY
12V
12.6
12.4
12.2
12
11.8
STATE
OF
CHARGE
APPROX. BAqq-ERY CHARGING TIME *
TO FULL CHARGE AT 80°F/27°C
MAXIMUM RATE AT
100%
75%
50%
25%
0%
50 AMPS 30 AMPS 20 AMPS 10 AMPS
FULL CHARGE
20 MIN.
35 MIN.
48 MIN.
90 MIN.
45 MIN.
75 MIN.
95 MIN.
180 MIN.
65 MIN.
115 MIN.
145 MIN. 280 MIN.
85 MIN, 150 MIN.
195 MIN. 370 MIN.
* Test wet batteries every 4-6 months and recharge if necessary.
Always test and charge if necessary before installation.
CUSTOMER RESPONSIBILITIES/SPECIFICATIONS
V-Belts
Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary.
Replace belts if they begin to slip from wear.
SEE SPECIFICATION for belt part numbers and
SERVICE section of this manual for instructions on how to replace the belt.
En,qine
REFER TO YOUR ENGINE OWNERS MANUAL
Overall
Unit Care
Reduce the risk of fire by removing grass, leaves, and other debris that may have accumulated on the machine.
Allow the machine time to cool before cleaning or putting it in storage.
_Wash mower periodically.
Clean above and below deck.
_Keep all electrical connections clean and tight.
Drivinq and Transport on Public Roads
_Check applicable road traffic regulations before driving and transporting on public roads.
If the machine is transported, you should always use approved fastening equipment and ensure that the machine is well anchored.
_The cutting deck should also be lowered to the lowest position and the parking brake engaged.
GASOLINE CAPACITY
AND TYPE
OIL TYPE (SPI-SF-SJ):
SPARK PLUG
GROUND SPEED
TIRE SIZE
TIRE PRESSURE
BATTERY
HYDRO Bolt Torque
BLADE BOLT TORQUE
CUTTING HEIGHT
CUTTING WIDTH
PARKING BRAKE
FRONT AXLE
SEAT
TRANSMISSION
DECK LIFT
UNIT MEASUREMENTS
SPECIFICATIONS
DUAL 2.0 GAL TANKS
UNLEADED REGULAR
SEE ENGINE MANUAL
SEE ENGINE MANUAL
0 - 6 mph
FRONT: 4.10x3.5-5 5!8 Bearing
REAR: 18 X 9.5 X 8
FRONT: 50 psi Max
REAR: 22 psi Max
12V ! Heavy Duty 275 CCA
Type U 1L
27 + - 3 ft. Ibs
35 ft. Ibs
1.5"-5"
66" - 3 Mulching Blade System
Spring Assisted
Pivoting
15" Back w! Arm Rest
6" Adjustable Slide
Commercial Grade Eaton Hydrostatic
11
Spring Assisted
LENGTH:
WIDTH:
Including Deck
WEIGHT:
70"
66 'A ....
600 Ibs
Check Brake
Operation
Check Tire
Pressure
Check Operator
Presence
Parking Brake
Check for Loose
Fasteners
Sharpen/Replace
Mower Blades
Check Battery
Clean Battery &
Terminals
Check Belts
Check Engine Oil
Change Engine Oil w/filter
Change Engine Oil w/o filter
Replace Oil Filter
CUSTOMER RESPONSIBILITIES
MAINTENANCE SCHEDULE
Before
Each
Use
X
8 Hours 25 Hours
X
50 Hours 100 Hours Season
X
X
X
X
X
X
X
X3
X
X
Xl,2
Xl,2
X
X
Xl,2
Before
Storage
X
X
X
Clean Air Filter
Inspect Muffler
Clean Engine
Cooling Fins
Replace Spark Plug
Replace Fuel Filter
X2
X
X2
X X
X
1 - Change more often when operating under a heavy load or in high ambient temperatures
2 - Service more often when operating in dirty or dusty conditions
3 - Replace blades more often when mowing in sandy soil
12
FEATURES
OPERATION
.
.
.
.
.
.
Throttle ControlUsed to control
Engine Speed
Hour MeterIndicates hours of operation
Choke Controla cold engine
Used when starting
PTO Switch - Used to engage or disengage the deck blades
Ignition Switch - Used to start or stop the engine
Deck Lift Handle - Used to raise and lower the cutting deck
.
.
.
10.
11.
12.
13.
Control Levers - Sets the speed of the mower in both the forward and reverse directions and also turns the mower.
Hydro Bypass - Engages transmissions for normal operation and disengages transmissions for pushing or pulling the unit
Fuel Tanks - Dual 2.0 gal fuel tanks
Seat Slide
Battery
Pivoting Front Axle
Discharge Chute
13
SEE DETAILS PAGE
FEATURES
OPERATION
.
.
.
.
.
.
Throttle ControlUsed to control
Engine Speed
Hour MeterIndicates hours of operation
Choke ControlUsed when starting a cold engine
PTO Switch - Used to engage or disengage the deck blades
Ignition Switch - Used to start or stop the engine
Deck Lift Handle - Used to raise and lower the cutting deck
.
.
.
10.
11.
12.
13.
Control Levers - Sets the speed of the mower in both the forward and reverse directions and also turns the mower.
Hydro Bypass - Engages transmissions for normal operation and disengages transmissions for pushing or pulling the unit
Fuel Tanks - Dual 2.0 gal fuel tanks
Seat Slide
Battery
Pivoting Front Axle
Discharge Chute li4
SEE DETAILS PAGE
FEATURES
Left Control Panel
OPERATION
Right Control Panel
.
.
.
.
.
.
Throttle ControlUsed to control
Engine Speed
Hour MeterIndicates hours of operation
Choke ControlUsed when starting a cold engine
PTO Switch - Used to engage or disengage the deck blades
Ignition Switch - Used to start or stop the engine
Deck Lift Handle - Used to raise and lower the cutting deck
Rear of Unit
7.
.
.
10.
11.
12.
13.
Control Levers - Sets the speed of the mower in both the forward and reverse directions and also turns the mower.
Hydro Bypass - Engages transmissions for normal operation and disengages transmissions for pushing or pulling the unit
Fuel Tanks - Dual 2.0 gal fuel tanks
Seat Slide
Battery
Pivoting Front Axle
Discharge Chute
15
OPERATION
Starting
Operator must be sitting in the seat.
Control handles must be in the neutral
(outward) position.
PTO must be in the disengage position (pushed down).
Set choke (if needed), turn key and release as soon as engine starts.
Adjust throttle to half and shut choke off.
Be sure all people are clear of the area.
Set engine RPM to maximum and then engage the blades.
Grass Height & Cutting Suggestions
Do not attempt to cut wet grass
NOTE:
If you have never used a Zero
Turn mower before, refer to the
Operation Controls section of this manual before attempting to operate one for the first time.
The average lawn should be cut to 2 ½" during the cool season and to over 3" during the hot months.
For healthier and better looking lawns, mow often and after moderate growth.
As a rule, never cut more than 1/3 of the total grass blade length.
Correct mowing height can reduce weeds and lawn disease.
For best performance, grass over 6 inches in height should be mowed twice.
The first cut should be set relatively high and the second set to the desired height.
16
OPERATION
Controls
Be familiar with all controls, their functions and how to operate them before starting the machine.
_Motion control levers on each side of the console control the direction of movement.
SEE FIGURE BELOW
Control Handles
Neutral Position Slow Forward Fast Forward
90 Degree Right Turn 90 Degree Left Turn
Slow Reverse
NOTE:
If you have never used a Zero
Turn mower before, refer to the
Operation Controls section of this manual before attempting to operate one for the first time.
360 Degree Right Turn 360 Degree Left Turn
Note: The pressure required to operate the mower is very slight
17
SERVICE & ADJUSTMENTS
Adiustinq The Cuttinq Heiqht
Push out on the Deck Lift Handle and raise or lower the deck to the desired position.
Position 1 is the lowest setting and Position 8 is the highest position
The cutting range is from approximately 1 ½" to approximately 5"
Deck Levelinq
TOOLS REQUIRED:
,/ 2 - ½" Wrenches or ½" Socket with drive ratchet
Lower the cutting deck down to the lowest position (position 1)
Loosen the nuts on the top side of the deck hanger brackets (3 places) where the lift chains attach to.
With all three loose on top of the brackets the deck should now set on the ground resting on the roller wheels.
Tighten the nuts on the top of the lift brackets making sure that all three lift chains are pulled tight.
Lift deck using the deck lift handle to the desired position
Parkinq Brakes
,/The Swisher ZT2766 is equipped with An Automatic Parking Brake system on each control handle.
,/When the control handles are in the out most position the parking brakes are on.
,/Adjustment for the system is located on the ends of the brake cable at the hydro pan & frame.
,/Raise the rear wheels off the ground
,/Disengage the hydro to be adjusted with the hydro release handle at the rear of the unit.
,/Adjust so that the brake is not on when the handles are in the operator position.
The wheel should turn freely.
,/The wheel should not turn when the handle is moved to the engaged or outward position.
,/To tighten the brake, turn the adjustment nuts towards the end of the cable
,/Recheck adjustment with control handle
,/Lower unit back to the ground
,/Reengage the hydro at the rear of the unit
,_
WARNING
When it is necessary to raise the mower for any repair or service, use jackstands to provide adequate support.
DO NOT rely on hydraulic or mechanical jacks
18
SERVICE & ADJUSTMENTS
Deck Belt Routing &
Replacement
Removal
,/Disconnect spark plug wire
,/Apply parking brake
,/Lower the deck to its lowest position
,/Remove the belt covers
,/Disconnect tension idler
,/Roll the belt over the top of the deck pulleys
,/Remove belt
Front of Unit
Replacement
,/Install new belt by placing it around the deck pulleys.
Refer to routing diagram below.
,/The belt will be loose at this time
,/Tightly secure the belt tension back to its original position
,/Reinstall the belt covers
,/Reconnect spark plug wire
For replacement belt part number refer to Replacement Parts
Quick Reference Chart in this manual
19
SERVICE & ADJUSTMENTS
Hydro Belt Routing & Replacement
Removal
,/Disconnect
,/Apply parking brake
,/Disconnect spark plug wire wiring from electric clutch
Replacement
,/Install new belt by placing it around the engine pulley and the hydro pulleys.
Refer to routing diagram below.
,/The belt will be loose at this time
,/Remove clutch stop weldment (9973TK)
,/Remove the engine to deck belt ,/Tightly secure the belt tension back to its original position
,/Disconnect
,/Disconnect idler spring tension idler
,/Reinstall the belt from the engine to the deck
,/ Remove belt from the engine pulley and from the Hydro pulleys
,/Reconnect wiring to the electric clutch
Idler Pulley
Engine Pulley
For replacement belt part number refer to Replacement Parts
Quick Reference Chart in this manual
2O
SERVICE & ADJUSTMENTS
Engine to Deck Belt
Removal
,/Apply parking brake
,/Lower the deck to its lowest position
,/ Disconnect tension idler
,/ Remove belt from the mower deck and the electric clutch
Replacement
,/Install new belt by placing it around the electric clutch and route it through the idler and around the deck pulley.
Refer to routing diagram below.
,/The belt will be loose at this time
,/Tightly secure the belt tension back to its original position
Seat Adjustment
,/The Swisher ZT2766 is equipped with a 6" range sliding seat.
,/Release the tension on the seat adjustment lever by pushing the yellow tip lever to the left. See features section in this manual
,/Using your own weight, slide the seat to the desired position
,/Release the lever
Travel Reduction Adjustment (Ref. Page 29)
,/To improve the tracking of the Swisher ZT2766 the speed of one of the rear wheels needs to be decreased.
If the ZT2766 pulls to the right the left wheel will need to decrease speed and if pulling to the left the right wheel will need to decrease speed.
,/To decrease the speed in one of the rear wheels turn the bolt (item 16) counter clockwise.
This will limit travel of the handle.
Ensure after the bolt has been moved that the nuts holding the bolt in place are securely tightened.
21
WIRING HARNESS
HOUR METER
+
LARGE
RED
_RGE
RED
RED
GREEfl
EI'JGIREPLUG
RED
FrO SW
LIG
GRAY
BLACK t0 AMP
FUSE
GREEN
BLACK
WHITE
GREE|J
GREEH
NEUTRAL SWITCHES
p.IHITE
PLUG
SEAT SWITCH
!
.iP
MITE
IGHITIO|| SW
E
WARNING
When it is necessary to raise the mower for any repair or service, use jackstands to provide adequate support.
DO NOT rely on hydraulic or mechanical jacks
PARTS BREAKDOWN
5
6
Item#
1
2
3
4
7
8
9
10
11
Description
Solenoid-3 Pole
Part#
26X229
Item#
1002004
17
18
Bolt- Sen.Flange,5t16-18X1GR5 10548
19
Linkage-Steering'9"X 1.25" 14032
20
Bushing
Plate- Lock A/Turret
14029
9922
21
Screw-.312-18X.75
26X249
Description
Grip-Handle
Screw-.312-18X75
10535
NB563
7826
26X249
22 aott-SerrFlange, l/4ZVer5NB253
Tab- Linkage 14030
23 Nut-SerrFlange
Bolt- Sen"Flange,5/16-18X1 1/4ZYGr5 NB253
24 Seven 13352
Plate-Lift Support,Right 9937
25 7839Z
Nut- Nyloc5/16-18ZY NB181
26
12
13
14
Plate-Lift Support,Left
Deck- LiftWeldment
9936
12838
Bolt- 5/16-18X 2 1/2HCCGR5ZY NB138
27 Strap-Linkage 12878
15
16
Cover-Handle,Front
Washer-SAEFlat5/16ZY
9941
NB275
DETAIL D
SCALE f • 3
DETAIL B
SCALE 1 " 3 o o o
PARTS BREAKDOWN
Item #
1
2
3
4
5
6
7
Description
27 HP B&S Engine
5/16-18 Serrated Flange Nut
Spacer Engine Pulley
Motor Pulley 3.25"
1/4 X 1/2 Key Stock
Engine Pulley Spacer Short .687
Electric Clutch
Part #
N/A
NB170
BB105SL
9993
4258
689S
3813
8
9
Washer Belleville Engine Pulley
7/16-20 X 3.25 HCF GR5 ZP
699
NB705
10 5/16-18 X 1 1/4 Serrated Flange Boll NB253
11 Oil Drain Valve AS122
12 Oil Drain Valve Cap AS123
Not Shown
Description
Solenoid - 3 Pole
Wiring Harness
Part #
1002004
10264
ENGINE AS SEMBLY
GAS TANK ASSEMBLY
13
14
15
16
Fuel Tank
Cap
Grommet
Fuel Shut Off Valve
AS 100
6102NC
AS 119
AS120
17
18
19
Fuel Line Clamp
1/4" Fuel Line
Check Valve 1/4"
Not Shown
6FLC
AS140
10265
BracketGas Tank Mounting 9978TK
214
15
16
17
18
10
11
12
14
19
20
Item
1
2
5
6
3
4
7
8
9
PARTS BREAKDOWN
Description
Bushing - Latch Pin
Washer - SAE Flat 5/16 ZY
Nut - Nyloc 5/16-18 ZY
Bolt - 5/16-18 X 1 1/2 HCC GR5 ZY
StrapLinkage
Deck - Lift Linkage Assembly
Shackel - Anchor 1/4" W/ Round Pin
Chain - Deck Hanger Two Links
Nut - Serr Flange 5/16-18 ZY Case Hrd
Washer - SAE Flat 3/8 ZY Carbon Steel
Bushing - Idler
IdlerSliding Weldment
Pulley - Idler, OD-3.25", ID-3/8"
Nut - Nyloc 3/8-16 ZY
Bolt - Carriage 5/16-18 X 5
Idler - Hydro weldment, ZT
6037
14696
B527
NB182
NB660
14374
Washer - Fender, 5/16 X 1 1/40D ZY GR2 NB579
Eyebolt - 5/16-18 X3 w/Gap ZY
Spring - Clutch Rod; T60
NB315
682S
Part #
7839Z
NB275
NB181
NB505
12878
12777
12957
12825
NB170
NB272
ITEM#
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
DESCRIPTION
Nut - Nyloc 1/2-13 ZY Standard Pattern
Bracket - Deck Belt Idler
Bolt - HTC, 3/8-16 X2 GR5 ZY
Nut - HNC, 3!8-16 GR2 ZY
Pulley - Idler V OD-3.54", ID-3!8"
Bolt - 5!16-18 X 1 1!4 HCC GR5 ZY
Bolt - Serr Flange, 5!16-18 X 3!4 Gr 5
Idler - Lower Belt Weldment
Pulley - Idler OD-2.75", ID-3!8"
Nut - 2 Way Lock 3!8-16 ZY&Wax Gr A
Washer - SAE Flat 3!8 ZY Carbon Steel
Deck Lift-Linkage Mount Plate
LIFT - WELDMENT
Deck-Lift Linkage Bar
SCREW - SHOULDER 5!16 - 18
Nut
3!32 X 3!4 COTIE R PIN
Bolt 1!2-13 X3 HCC GR5 ZY
PART NO.
NB281
9957
NB231
NB212
3622
NB504
NB596
3691
7509
NB280
NB272
12779
12954
12780
12955
015x88
NB-597
NB131
B
A
PARTS BREAKDOWN
3
4
5
6
7
8
9
10
Item #
1
2
Description
Nut - HNC, 3/8-16 GR2. ZY
Eyebolt - Turned 3/8-16 X 5 ZY STD
Part #
NB212
10546
Bracket - Spring Assist 9926
Bolt - Serr Flange, 5/16-18 X 1 1/2 Gr5 NB254
Nut - Serr Flange 5/16-18 ZY Case Hrd NB170
Bracket - Weldment, Travel Reduction 11176
Bolt - Serr Flange, 5/16-18 X1 1/4ZY Gr5 NB253
Spring - Tilt
Deck - Lift Weldment
Frame - Pan
2335
12838
9999
26
PARTS BREAKDOWN
LIFT
DETAIL
LIFT
DETAIL
SEE (gAUGE WHEEL DETAIL "-_
SEE
17
18
19
20
14
15
16
11
12
13
Item #
1
5
6
7
8
2
3
4
9
10
IDLER DETAIL
Description
66 ZT Deck Weldment
5/16-18 x 3/4 Serr flange bolt
Belt Cover
3/8 SAE washer
3/8-16 nyloc nut
Anti-scalp roller 3/8 ID
Deck Hanger
5/16-18 serrated flange nut
Chute mount
5/16-18 x8 1/2 HCC GR2 ZP
3/8-16 Nyloc Nut ZY
Torsion spring
Discharge Chute
3/8-16 x5 1/2 GR5 ZP
Idler Bushing
3/8-16 x2 1/4 HTC GR5 ZP
Idler- Bottom Weldment, Painted
Idler Spacer
3/8-16 x 1 1/2 HCC GR5 ZP
Pulley- Backside Idler,ZT 08
NB182
0166X4
9902
NB575
6037
NB693
6054
6040
NB107
14424
Part #
12500
NB596
12523
NB272
NB182
AS001
9938
NB170
6030
NB136
GAUGE
38
39
40
41
35
36
37
42
43
44
45
27
28
29
30
31
32
33
34
EEL DETAIL
Item #
21
22
23
24
25
26
Description
3/8-16 2-way lock nut
Nut- Jam 5/16-18 ZY
3/8-16 Nylock nut Jam
Two speed spring (A232 1998)
Rear Roller Bracket
Eyebolt5/16-18 X 2,1/2 Eye ZYSTD
Eyebolt- Pigtail; 5/16-18 x 2 3/4" ZY (Frnt)
Pin - Clevis, Std Zp 3/8 X 1 1/8
Pin - Hair, #39 (A155H) ZY
Wheel- Roller, Sub-Assembly
Bar- Height Adjust
Gauge - Wheel
Nut- Jam Lock, 1/2-13 2-Way
Bolt- HCC 1/2-13 X 4 GR5 ZP
Gauge - Wheel Weldment Left Rear ZT66
Gauge - Wheel Weldment Right Rear ZT66
Gauge - Wheel Weldment Right Front
Gauge - Wheel Weldment Left Front
Bracket- Deck Stabilizing
Nut - Nyloc 5/16-18 ZY
Bolt- 5/16-18 X 1 HCC GR5 ZY
Belt- V, 130", 66" Deck
Nut - 5/16-18 HNCGR2 ZY
WasherFender, 5/16 X 1 1/20D ZY
Bushing - Latch Pin
Bolt- 5/16-18 X 3/4 GR5 ZY
Part #
NB280
NB173
NB207
TZ2S
10775
10198
2046
NB300
NB127
3563
3515
3511
NB121
NB132
12619
12618
12599
12598
9977
NB181
NB501
12527
NB210Z
NB579
7839Z
NB578
Center Driver
8
9
6
7
3
4
5
1
2
10
11
12
13
14
15
16
17
18
PARTS BREAKDOWN
3/4-16 Nut
Belleville Washer
Pulley 5 1/2"
Spacer
3/4 ID X 1 1/40D 18 GA Washer
Center Blade Driver
Outer Blade Driver
3/4 ID X 1 3/40D Flat Washer
Blade Mount Plate
3/8-24 Two Way Lock Nut
Blade
3/8-24 X 1 Bolt
Belleville Washer
Blade Bearing
ShaftBlade 6", Long Shoulder
5" Blade Driver Shaft
Blade Driver Housing
3/8-24 X 1 Engine Bolt Locktite
NB175
AS155
6114TK
12823
NB179
12824
10540
B98W
9008
NB216
12509
NB238
NB607
B98
9078
9077
10539
NB238N
28
Outside Driver
PARTS BREAKDOWN
15
16
17
12
13
14
18
7
8
9
4
5
6
10
11
Item #
1
2
3
Description
Tire/Wheel - 20x10-8
Washer - Belleville .760 X 1.5 X .098
Nut - Castle 3/4-16, .625 Tall, Grade 2
Nut - Lug, Wheel Hub, 1/2-20 ZY GR5
Pin - Cotter, 1/8 X3/4 ZY Std
Tank - Gas, Assy.
Cable - Parking Brake, Assy
Bolt - Serr Flange, 1/4-20 X 1/2 GR5 ZY
Washer3/8 Lock, External Tooth; ZP
Screw-3/8-16 x 1" Rolok,Unslot HWH Z/Wax
Hub - Wheel, Asy
Screw - .312-18X75
Bracket - Gas Tank Mounting
Pan - Hydro Weldment
BumperWeldment
Bolt - Serr Flange, 5/16-18 X 3/4 Gr 5
Stop - Clutch Weldment
Battery 230
Part #
3756
AS155
2203CN
2203LN
NB125
10538
9976
NB109
13045
13044
9920
26X249
9978
9935
9959
NB596
9973
--BAT23(
Description
Handle-1"Weldment,Right
Seat-ZT,18"NoArmRest
11768
Bolt-SerrFlange,5/16-18X11/4ZYGr5
NB253
Height-Selector,Deck
9940
Bracket-HeightIndicator
11770
10570
9990
Panel-Control,Right
Switch-PTO 3605
Switch-Key
Mount-Seat
3623
9984
Spring-Compression
25X021
164X30
11769
9991
Panel-Control,Left
Meter-Hour
Cable-Throttle
Plate-SB Side
Nut- 1/2-13GR2ZY
3803
3788
9996
NB213Z
Nut- SerrFlange5/16-18ZYCaseHrd
Bracket-Seat
Base-Seat
Washer-SplitLock5/16ZY
Frame-Pan
Bracket-Neutral,5.5"
Washer-Flat, 39-114G
Washer-USSFlat,5/16ZY
Spring-Tapered
Washer-SAEFlat5/16ZY
Bolt-5/16-18X 1 3/4HCCGR5ZP
Pivot-Handle
Pin- Cotter,5/64X 3/4ZY
Arm- Control
Handle-SupportWeldment
Bolt- 1/4-20X3/4GR5ZY
Clevis-ClutchCable;T44CH
Nut- Nylock1/4-20
Linkage-Ball,Right;
Screw-PhilTruss8-32X 1/2 ZY
Arm- Rocker,SafetySwitch
Spacer
Nut- Kep8-32ZY
Switch-Returnto Neutral
Washer-Flat,Delrin
Bolt- SerfFlange,5/16-18X 1 1/2Gr5
ArmRestKit(NotShown)
NB170
3807
9956
9998
NB159
9999
10899
9927
NB250
9023
NB180
NB263
NB197
9925
B99S
NB201
3695
17)(217
NB254
14032
9985
10548
NB181
10197
NB519
9986
14061
17)<104
14464
NB596
NB556
3609
NB215
NB275
NB503
24
25
26
20
21
22
23
13
14
15
17
18
9
10
11
12
7
8
5
6
3
4
1
2
50
51
52
53
46
47
48
49
54
55
56
57
40
41
43
44
35
36
37
38
31
32
33
34
27
28
29
30
PARTS BREAKDOWN
DETAIL B
SCALE 1 : 6
PARTS
BREAKDOWN
18
19
20
21
22
23
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Item #
1
2
3
Description
Bolt - Carriage 5/16-18 X3/4 GR5 ZY
Frame - Pan
Brace - Zt
Part #
10216
9999
14411
Plate - Pivot Housing Weldment 9954
Nut - Serr Flange 5/16-18 ZY Case Hrd NB170
DeckStabilizer, Left, ZT66 12528
DeckStabilizer, Right, ZT66 12529
Bolt - Serr Flange, 5/16-18 X 3/4 Gr 5 NB596
BarDeck Stabilizing, Zinc Plated
Nut - Jam, Nylok 3/4-16 ZY Gr2
Washer13/16 X1 1/4 Xl/8 ZY; Mild
9949
NB122
NB195
Bearing - Blade
Pivot - Axle Weldment
Weldment - Caster
B98
9994
6708
Tire/Wheel - Slick 4.10x3.5-5 5/8
Spacer - Wheel, 1"
Washer - 5/8 ID X 10D 10 GA ZY
3010
3395
NB178
Nut - Lock Jam, 5/8-11 2 Way Grade A NB595
Bolt - 5/8-11 X7 HCC GR5 ZY NB624
Plate - Foot 9995
Bolt - Serr Flange, 5/16-18X1GR5 ZY
Washer - Axle
10548
9915
Spacer B99S
/
t
J
31
PARTS BREAKDOWN
12
13
14
7
8
9
10
11
3
4
5
6
1
2
Item # Description
Linkage - Steering' 9" X 1.25"
Connector
Hydro Linkage Right Weldment
Hydro Linkage Left Weldment
Bolt - 1/4-28 X 3/4 GR5 ZY
Washer1/4" Belleville
Part #
14032
14028
14058
14060
NB620
14399
Pin - Hair, #39 (A155H) ZY Std
Cable - Parking Brake, Assy
Linkage - Shift
Bushing - Latch Pin
Washer - SAE Flat 5/16 ZY
NB127
9976
9919
7839Z
NB275
Pin - Cotter, 1/8 X3/4 ZY Std NB125
WasherFender, 5/16 X 1 1/40D ZY GR2 NB579
Spring - Parking Brake 10536
20
21
22
23
24
25
Item #
15
16
17
18
19
Description
Clevis - Clutch Cable; T44CH
Nut - Nylock 1/4-20
Part #
9023
NB180
RH Hydro - Eaton W/Rsrvr W/Tnk & Ext 10269
Plate - Hydro Release 9924 rasherSP Wave 5/16 X7/10 X.006
GR 10544
Screw - Thread Forming
Screw -. 312-18X. 75
Spring - For Idler Arm
Support - Hydro
Handle - Hydro Release
Washer - SAE Flat 5/16 ZY
26)(216
26X249
BRS6
13082
9923 nb275
32
PROBLEM
Engine Will
Not Start
Engine Hard
To Start
Engine Will
Not Turn Over
Engine Clicks but Will Not
Start
Unit Does not
Travel in a straight line
Excessive
Vibration
TROUBLESHOOTING
1.
2.
3.
Out of fuel
CAUSE
Engine not "choked" properly
Engine flooded
4.
7.
8.
9.
5.
6.
10.
11.
12.
1.
2.
3.
4.
5.
6.
7.
8.
1.
2.
3.
4.
7.
8.
5.
6.
1.
2.
3.
4.
Bad spark plug
Dirty air filter
Dirty fuel filter
Water in fuel
Loose or damaged wiring
Carburetor out of adjustment
Engine valves out of adjustment
Extreme cold conditions
Fuel shut off valves closed
Bad spark plug
Dirty air filter
Dirty fuel filter
Weak or dead battery
Carburetor out of adjustment
Engine valves out of adjustment
Loose or damaged wiring
Stale or dirty fuel
Directional handles not in correct position
PTO engaged
Weak or dead battery
Blown fuse
Corroded battery terminals
Loose or damaged wiring
Faulty ignition switch
Faulty solenoid
Faulty operator presence switch/switches
Weak or dead battery
Corroded battery terminals
Loose or damaged wiring
Faulty solenoid
1.
2.
Incorrect tire pressure
Rear wheels rotating at different speeds.
1.
2.
3.
4.
Worn, bent or loose blade
Bent blade driver
Loose/damage part or parts
Faulty blade driver assembly
6.
7.
4.
5.
1.
2.
3.
3.
4.
5.
1.
2.
7.
8.
12.
1.
2.
3.
4.
5.
6.
8.
9.
10.
11.
6.
7.
8.
9.
1.
2.
3.
4.
1.
2.
CORRECTION
Fill fuel tank
Choked engine and attempt to restart
Wait several minutes before attempting to restart.
Replace spark plug
Clean or replace air filter
Replace fuel filter
Drain fuel tank & carburetor, refill tank with fresh gas and replace fuel filter
Check all wiring
See Engine Manual
Contact an authorized service center
See Engine Manual
Open
Replace spark plug
Clean or replace air filter
Replace fuel filter
Recharge or replace battery
See Engine Manual
Contact an authorized service center
Check all wiring
Drain fuel tank & refill with fresh gasoline
Place handles in the out most position
Push PTO switch down
Recharge or replace battery
Replace fusel
Clean battery terminals - See battery section of this manual
Check all wiring
Check/replace ignition switch
Check/replace solenoid
Contact an authorized service center
Recharge or replace battery
Clean battery terminals - See battery sectio of this manual
Check all wiring
Check/replace solenoid
Check tire pressure (See Specifications)
Adjust travel reduction weldment.
1.
2.
3.
Replace blade.
Tighten blade bolt.
Replace blade driver
Tighten loose part or parts.
Replace damaged parts.
Replace blade driver assembly
PROBLEM
Loss of
Power
Poor cut - uneven
Battery will not charge
TROUBLESHOOTING Continued
1.
2.
3.
10.
11.
12.
13.
14.
15.
16.
4.
5.
6.
7.
8.
9.
CAUSE
Cutting too much grass/too fast
"Choke" position
Buildup of grass, leaves and trash under deck.
Dirty air filter
Low oil level/dirty oil
Faulty spark plug
Dirty fuel filter
Stale or dirty fuel
Water in fuel
Spark plug wire loose
Dirty engine air screen/fins
Dirty/clogged muffler
Loose or damaged wiring
Carburetor out of adjustment
Engine valves out of adjustment
Loose drive belt
Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine.
1.
2.
3.
4.
5.
6.
7.
8.
9.
1.
10.
11.
12.
13.
14.
15.
16.
CORRECTION
Set in High Cut (position 8)/reduce speed
Push choke control in
Clean underside of mower deck
Clean or replace air filter
Check oil level/change oil
Clean and re-gap or change plug
Replace fuel filter
Drain fuel tank & refill tank with fresh gas
Drain fuel tank & carburetor, refill tank with fresh gas and replace fuel filter
Connect and tighten spark plug wire
Clean engine air screen/fins
Clean/replace muffler
Check all wiring
See Engine Manual
Contact an authorized service center
Adjust idler/replace belt
Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine
Engine backfires when turning engine
OFF
Poor cut - uneven
1.
2.
3.
4.
5.
1.
2.
3.
4.
5.
Worn, bent or loose blade
Mower deck not level
Buildup of debris under deck.
Bent deck
Faulty Blade driver assembly
Worn, bent or loose blade
Mower deck not level
Buildup of grass, leaves and trash under deck.
Bent deck
Faulty Blade driver assembly
1.
2.
3.
Bad battery
Poor cable connections
Faulty solenoid
1.
2.
3.
4.
5.
1.
2.
3.
Replace blade.
Tighten blade bolt
Level deck. See section in this manual
Clean underside of mower deck
Replace deck
Replace blade driver assembly
Replace blade.
Tighten blade bolt
Level deck. See section in this manual
Clean underside of mower deck
4.
5.
1.
2.
3.
Replace deck
Replace blade driver assembly
Replace battery
Check/clean all connections.
See section in this manual
Replace solenoid
Loss of drive
1.
2.
3.
Bypass linkages in the bypass position
Hydro belt worn, damaged, or broken
Idler spring loose or broken
1.
2.
3.
Make sure that the bypass linkages are in the drive or engaged position.
Located at the rear of the machine.
Refer to decal on the rear of the unit.
Replace Hydro belt.
Replace Idler spring
34
Mower Identification Unauthorized Replacement Parts
Each mower has its own model number.
Each engine has its own model number.
The model number for the mower will be found under the seat.
The model number for the engine will be found on the top of the blower fan housing.
All mower parts listed herein may be ordered directly from Swisher Mower & Machine Co.
Inc. or your nearest Swisher dealer.
All engine parts may be ordered from the nearest dealer of the engine supplied with your mower.
Use only Swisher replacement parts.
The replacement of any part on this unit with anything other than Swisher authorized replacement part may adversely affect the performance, durability and safety of this unit and may void the warranty.
Swisher disclaims liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts.
WHEN
ORDERING PARTS, PLEASE HAVE THE
FOLLOWING INORMATION AVAILABLE:
•Date Purchased
•Purchased From
•PRODUCT - ZT2766
•SERIAL NUMBER-
•MODEL NUMBER-
•ENGINE MODEL NUMBER -
TYPE-
•PART NUMBER WITH PAINT CODE
*PART DESCRIPTION
SWISHER MOWER & MACHINE CO. INC.
1602 CORPORATE DRIVE
P.O. BOX 67
WARRENSBURG, MO 64093
Swisherinc.com
TELEPHONE - 1-800-222-8183
FAX1-660-747-8650
AS069
6046
3756
12527
12509
037X89
10540
12824
Replacement Parts
Quick Reference
Swisher Part #
12777
Part Description
Deck Lift Linkage
Assembly
Fuse 10 Amp
47" Hydro Belt
20 x 10 x 8 Rear Tire
130" Deck Belt
22.5 Mulching Blade
Engine to Deck Belt
Blade Driver Assembly
(outside)
Blade Driver Assembly
(center)
CAUTION
Use extreme care when working on machinery.
Before performing any maintenance, turn off engine, allow the unit to cool & remove the key. Disconnect spark plug wire.
Set Parking Brake by placing the control handles in the neutral or outward position.
Do not wear watch or jewelry.
Do not wear loose fitting clothes.
Observe all common safety practices with tools.
36
WARRANTY RIGHTS AND OBLIGATIONS
YOUR WARRANTY RIGHTS AND OBLIGATIONS: The California Air Resources Board and Swisher Mower, is pleased to explain the evaporative emission control system (EECS) on your model year 2006 and later Swisher Product.
In California, new Outdoor Power Equipment, must be designed, built and equipped to meet the State's stringent anti-smog standards.
Swisher Mower must warrant the EECS on your Power Equipment, for the period of time listed below provided there has been no abuse, neglect, or improper maintenance.
For model year 2006 the EECS on your mower includes the liquid fuel lines, fuel line connectors, and fuel line clamps.
Where a warrantable condition exists, Swisher Mower will repair at no cost to you. Expenses covered under warranty include diagnosis, parts, and labor.
MANUFACTURER'S WARRANTY COVERAGE: For a period of two years, any evaporative emission-related part included in the list of EECS parts for your mower is defective, the part will be repaired or replaced by Swisher Mower.
OWNER'S WARRANTY RESPONSIBILITIES: As the owner of this Power Equipment, you are responsible for performance of the required maintenance listed in your owner's manual.
Swisher Mower recommends that you retain all receipts covering maintenance on your Power Equipment, but Swisher Mower cannot deny warranty solely for the lack of receipts.
As the Power Equipment owner, you should be aware that Swisher Mower, may deny you warranty coverage if your Power
Equipment, or a covered part has failed due to abuse, neglect, or improper maintenance, unapproved modifications, or the use of parts not made or approved by the equipment manufacturer.
You are responsible for presenting your Power
Equipment to an authorized Swisher Service center as soon as the problem exists.
Warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.
If you have a question regarding your warranty rights and responsibilities, you should contact the Swisher Mower Service representative at 1-800-222-8183.
WARRANTY COMMENCEMENT DATE: The warranty period begins on the date the Power Equipment Is purchased.
LENGTH OF COVERAGE: This warranty shall be for a period of two (2) years from the initial date of purchase.
WHAT IS COVERED: Warranted parts include the Liquid fuel line, fuel line connectors, and fuel line clamps.
REPAIR OR REPLACEMENT OF PARTS: Repair or replacement of any evaporative warranted part will be performed at no charge to the owner at an authorized Swisher Mower Service Center.
If you have a question regarding your warranty rights and responsibilities, you should contact your nearest authorized service center or call the Swisher Mower Service representative at 1-800-222-8183.
WARRANTY PERIOD: Any warranted part is not scheduled for replacement as required maintenance, or which is scheduled only for regular inspection to the effect of "repair or replace as necessary" shall be warranted for two (2) years.
Any warranted part that is scheduled for replacement as required maintenance shall be warranted for the period of time up to the first scheduled replacement point for that part.
DIAGNOSIS: The owner shall not be charged for diagnostic labor that leads to the determination that a warranted part is defective if the diagnostic work is performed at an authorized Swisher Service Center.
CONSEQUENTIAL DAMAGE: Swisher Mower, may be liable for damages to other engine or equipment components caused by the failure of a warranted part still under warranty.
WHAT IS NOT COVERED: All failures caused by abuse, neglect, or improper maintenance is not covered.
ADD-ON OR MODIFIED PARTS: The use of add-on or modified parts may be grounds for disallowing a warranty claim.
Swisher Mower is not liable to cover failures of warranted parts caused by the use of an add-on or modified part.
HOW TO FILE A CLAIM: If you have a question regarding your warranty rights and responsibilities, you should contact your nearest authorized service center or call Swisher Mower Service representative at 1-800-222-8183.
SWISHER HISTORY
Back before electricity came to rural Missouri Max Swisher was producing lawn mowers from his mother's chicken house.
Max never liked to mow grass.
He installed a gearbox on his family's lawn mower creating a self-propelled unit. By tying one end of a rope to the mower and the other end to a tree in the center of the yard the mower circled the tree, shortening the rope and guiding the mower in concentric circles. Max enjoyed relaxing under a shade tree while his invention did all the work.
Max had designed his first self-propelled rotary lawn mower to do his dirty work for him.
Neighbors noticed his new invention and began asking him to make more.
Today, over 60 years later, Swisher Mower and Machine Company, Inc. is still producing innovative lawn and garden and ATV/UTV equipment designed to give us all more "relaxing in the shade" time.
Swisher products have been featured nationally on television programs such as Regis and
Kathie Lee and seen in publications like ATV Ma_azine, Country Journal, Popular Mechanics
Magazine and others.
In January 2000 Popular Mechanics Magazine named Max's zero turning radius riding mower one of the
20 th century's top household inventions.
Swisher offers value and function in its products to meet your grounds maintenance needs.
1945- 2008
40
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