Backyard Discovery Woodland Setup Manual

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Backyard Discovery Woodland Setup Manual | Manualzz

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Model # 6014

Wooden Swing Set

Owner's Manual & Assembly Instructions

MANUFACTURED BY:

Backyard Discovery

3305 Airport Drive

Pittsburg, KS 66762

800-856-4445

average 2 person assembly time assembly time may vary based on skill level

For the most up to date assembly manual, to register your set, or to order replacement parts please visit

www.backyarddiscovery.com

SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT

YOU NEED TO ORDER REPLACEMENT PARTS.

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STOP

Missing A Part?

CALL US BEFORE GOING

BACK TO THE STORE!

The store where you made your purchase does not stock parts for this item.

If you have assembly questions or if you need parts, whether they are missing or damaged

Call Toll-Free Help Line or visit www.swingsetsonline.com

1-800-765-4138

PLEASE READ THIS BEFORE STARTING ASSEMBLY

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PLEASE HAVE THE FOLLOWING INFORMATION WHEN YOU MAKE YOUR CALL:

1 – MODEL NUMBER OF THE PRODUCT LOCATED ON THE FRONT OF THE ASSEMBLY MANUAL

2 – DESRIPTION OF THE PART FROM THE PARTS LIST

Owner’s Manual Play Set

Dear Customer:

Please read entire booklet completely before beginning the assembly process.

Equipment is recommended for use by

children 3 to 10 years of age

. Structures are

not intended for public use. The Company does not warranty any of its residential structures subjected to commercial use such as: Daycare, Preschool, Nursery School

,

Recreational Park, or any similar Commercial

Application.

WARNING

: This Symbol points out important safety instructions which, if not followed, could endanger the personal safety of yourself and your children and/or damage your property. You

MUST read and follow all instructions in this manual before attempting to use this playcenter.

WARNING

:

Children must NOT use this playcenter until unit has been completely assembled and inspected by an adult to insure set has been properly installed and anchored.

Please follow all recommendations below.

Failure to do so may result in the warranty being void and/or safety violations that could result in serious injury

. This manual contains helpful information concerning

Assembly Preparation, Installation Procedure, and Required Maintenance. Always keep the safety of your children in mind as your play structure is being built and as your children play on the set. Before your children play on the set please review the Operation Instructions with them to help ensure their safety.

PLEASE RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE. KEEP THEM IN A SAFE PLACE

WHERE YOU CAN REFER TO THEM AS NEEDED. IN ORDER TO PROVIDE YOU WITH THE MOST

EFFICIENT SERVICE, IT IS REQUIRED THAT YOU PROVIDE US WITH THE PART NUMBERS WHEN

ORDERING PARTS.

For Your Records:

Please take time and fill out the information below. This information will be needed for warranty issues.

Where Purchased: ____________________

Staple Receipt Here

Date of Purchase: ____________________

Installation Date: _____________________

Installed by: _________________________

Tracking Number: ____________________

OR

Tracking Number

Vertical ID Plate

Tracking Number Reference Label

Tracking ID number on the carton and back of the ID plate or vertical ID plate are included for tracking purposes associated with warranty claims.

Rev10/14/13

Owner’s Manual Play Set

Please refer to the Assembly section of the Assembly Manual for Maximum Fall Height

Positioning Your Playcenter

1. The Playcenter is designed to be installed on a level surface

by an Adult with an Adult helper

. Place in a flat area of your yard to minimize ground preparation.

2. Choose a level location for the equipment. This can reduce the likelihood of the play set tipping over and loose-fill surfacing material washing away during heavy rains.

3. Place the equipment not less than

6 ft (1.8 m)

from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires.

4. Provide enough room so that the children can use the equipment safely. For example, for structures with multiple play activities, a slide should not exit in front of a swing.

5. It is a good idea to place your Playcenter in an area that is convenient for adults to watch children at play.

6. Create a site free of obstacles that could cause injuries – such as low overhanging tree branches, overhead wires, tree stumps and/or roots, large rocks, bricks and concrete. Additional suggestions in the Suggested Playground Surfacing Section.

7. Do not build your playset on top of surfacing material.

8. Locate bare metal platforms and slides out of direct sunlight to reduce the likelihood of serious burns.

A slide that faces north will receive the least direct sunlight.

9. Separate active and quiet activities from each other. For example, locate sandboxes away from swings or use a guardrail or barrier to separate the sandbox from the movement of the swings.

Suggested Playground Surfacing

‰

‰

‰

Do not install home playground equipment over concrete, asphalt, packed earth, grass, carpet, or any other hard surface. A fall onto a hard surface can result in serious injury to the equipment user.

Do not install loose fill surfacing over hard surfaces such as concrete or asphalt.

Shredded bark mulch, wood chips, fine sand and fine gravel, are added as shock absorbing materials

‰

‰

‰

‰

‰

after assembly. If used properly these materials can absorb some of the impact of a child’s fall.

All surface material should extend a minimum of 6 feet in all directions around the play area.

Do not apply playground surfacing until after the unit is completely constructed. Playset should not be built on top of surfacing.

Use containment, such as digging out around the perimeter and/or lining the perimeter with landscape edging.

Installations of rubber tiles or poured-in-place surfaces (other than loose-fill materials) generally require a professional and are not “do-it-yourself” projects.

Shall use Playground Surfacing Materials (other than loose-fill material) which comply with the safety standard ASTM F1292 Standard Specification of Impact Attenuation of Surfacing Materials within the

Use Zone of Playground Equipment.

Rev10/14/13

Owner’s Manual Play Set

The following chart explains the fall height in feet from which a life threatening head injury would not be expected

Critical Heights in feet (m) of Tested Materials

Material

Wood Chips

Double-Shredded bark mulch

Engineered Wood Fibers

Fine Sand

Coarse Sand

Fine Gravel

Medium Gravel

Shredded Tires*

Uncompressed Depth

6" (152mm) 9" (228mm) 12" (304mm) to 9" (228mm)

7' (2.13m)

6' (1.83m)

6' (1.83m)

5' (1.52m)

5' (1.52m)

5' (1.52m)

5' (1.52m)

10-12' (3.0-3.6m)

10' (3.05m)

10' (3.05m)

7' (2.13m)

5' (1.52m)

5' (1.52m)

7' (2.13m)

5' (1.52m)

N/A

11' (3.35m)

11' (3.35m)

>12' (3.66m)

9' (2.74m)

6' (1.83m)

10' (3.05m)

6' (1.83m)

N/A

Compressed Depth

10' (3.05m)

7' (2.13m)

6' (1.83m)

5' (1.52m)

4' (1.22m)

6' (1.83m)

5' (1.52m)

N/A

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Operating Instructions:

NOTE

: Your children’s safety is our #1 concern. Observing the following statements and warnings reduces the likelihood of serious or fatal injury. Please review these safety rules regularly with your children.

1. This Playcenter is designed for specific number of occupants whose combined weight

should not exceed

a designated weight on the elevated floor or the swing area, the total Unit capacity is outlined in the Basic Setup Dimensions section of instruction manual. The maximum fall height and recommended play area is also available in the Basic Setup Dimensions section of the manual for the specific unit.

2. On-site adult supervision is

required

.

3. Instruct children

not

to walk close to, in front of, behind, or between moving swings or other moving playground equipment.

4. Instruct children to sit in and

never

stand on swings

5. Instruct children

not

to twist the chains and ropes and not to loop them over the top support bar, since this may reduce the strength of the chain or rope.

6. Instruct children to jump from swings or other playground equipment in motion.

7. Instruct children to empty seats. The seat may hit them and cause serious injury.

8. Instruct and teach children to sit in the center of the swings with their full weight on the seats.

9. Instruct children to use the equipment in a manner other than intended.

10. Instruct children to

always

go down slides feet first. Never slide head first.

11. Instruct children to

look

before they slide to make sure no one is at the bottom.

12. Instruct children to

never

run up a slide, as this increases their chances of falling.

13. The parents should

dress children appropriately

. (Examples would include the use of wellfitting shoes and the avoidance of ponchos, scarfs, and other loose-fitting clothing that is potentially hazardous while using equipment).

14. Instruct children

not

to climb when the equipment is wet.

15. Instruct children to

never

jump from a fort deck. They should always use the ladder, ramp or slide.

16. Instruct children to

never

crawl or walk across the top of monkey bars.

17. Instruct children to

never

crawl on top of a fort roof.

Rev10/14/13

Owner’s Manual Play Set

18. Verify that any suspended climbing ropes, chain, or cable are secured at both ends and that they cannot be looped back on it.

19. Instruct children

not

to attach items to the playground equipment that are not specifically designed for use with the equipment, such as, but not limited to, jump ropes, clothesline, pet leashes, cables and chain as they may cause a strangulation hazard.

20. Instruct children to

never

wrap their legs around swing chain.

21. Instruct children to

never

slide down the swing chain.

22. Instruct children to remove their bike or other sports helmet before playing on playground equipment.

Maintenance Instructions:

At the beginning of each play season:

• Tighten all hardware.

• Lubricate all metallic moving parts per manufacturer’s instructions.

• Check all protective coverings on bolts, pipes, edges, and corners. Replace if they are loose, cracked, or missing.

• Check all moving parts including swing seats, ropes, cables, and chains for wear, rust, or other deterioration. Replace as needed.

• Check metal parts for rust. If found, sand and repaint using a non Lead-based paint meeting the requirements of 16 CFR 1303 .

• Check all wood members for deterioration and splinters. Sand down splinters and replace deteriorating wood members.

• Reinstall any plastic parts, such as swing seats or any other items that were removed for the cold season.

• Rake and check depth of loose fill protective surfacing materials to prevent compaction and to maintain appropriate depth. Replace as necessary.

Twice a month during play season:

• Check all protective coverings on bolts, pipes, edges, & corners. Replace if they are loose, cracked, or missing.

• Rake and check depth of loose fill protective surfacing materials to prevent compaction and to maintain appropriate depth. Replace as necessary.

• Once a month during play season.

• Lubricate all metallic moving parts per manufacturer’s instructions.

• Check all moving parts including swing seats, ropes, cables, and chains for wear, rust, or other deterioration. Replace as needed.

At the end of each play season or when the temperature drops below 32° F:

Remove plastic swing seats and other items as specified by the manufacturer and take indoors or do not use.

• Rake and check depth of loose fill protective surfacing materials to prevent compaction and to maintain appropriate depth. Replace as necessary.

Owners shall be responsible for maintaining the legibility of the warning labels.

Rev10/14/13

Owner’s Manual Play Set

Additional Maintenance:

Check the swing beam and hardware every two weeks due to wood expansion and contraction. It is particularly important that this procedure be followed at the beginning of each season.

Inspect wood parts monthly. The grain of the wood sometimes will lift in the dry season causing splinters to appear. Light sand may be necessary to maintain a safe playing environment. Treat your playset with stain regularly, to help prevent severe checking/splitting and other weather damage.

• A waterbourne transparent stain has been applied to your playset. This is done for color only.

Once or twice a year, depending on your climate conditions, you must apply some type of protection (sealant) to the wood of your unit. Prior to the application of sealant, lightly sand any

“rough” spots on your playset.

Please note this is a requirement of your warranty.

• Assembling and maintaining the playset on a level location is very important. As your children play, your playset will slowly dig its way into the soil, and it is very important that it settles evenly. Make sure the playset is level and true one each year or at the beginning of each play season.

Disposal Instructions:

When the Playcenter use is no longer desired, it should be disassembled and disposed of in such a way that no unreasonable hazards will exist at the time the unit is discarded.

Third Party Assembly:

Customer may, in their sole discretion, elect to use a third party person or service to assemble this product. Backyard Discovery assumes no responsibility or liability for any charge incurred by the

Customer for any assembly services’.

Please see our warranty for more information about damaged and missing part replacement coverage. Backyard Discovery will not reimburse Customer for the price of parts purchased.

Rev10/14/13

Owner’s Manual Play Set

APPENDIX A

Information on Playground Surfacing Materials:

The following information is from the

United States Consumer Product Safety Commission’s Information

Sheet for playground surfacing material;

also see the following website for additional information:

www.cpsc.gov/cpscpub/pubs/323.html

.

X3. SECTION 4 OF THE CONSUMER PRODUCT SAFETY COMMISSION’S OUTDOOR HOME PLAYGROUND SAFETY

HANDBOOK

9

X3.1 Select Protective Surfacing—One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment. The protective surfacing should be applied to a depth that is suitable for the equipment height in accordance with ASTM Specification F 1292 . There are different types of surfacing to choose from; whichever product you select, follow these guidelines:

X3.1.1 Loose-Fill Materials:

X3.1.1.1 Maintain a minimum depth of 9 inches of loose-fill materials such as wood mulch/chips, engineered wood fiber

(EWF), or shredded/recycled rubber mulch for equipment up to 8 feet high; and 9 inches of sand or pea gravel for equipment up to 5 feet high. NOTE: An initial fill level of 12 inches will compress to about a 9-inch depth of surfacing overtime. The surfacing will also compact, displace, and settle, and should be periodically refilled to maintain at least a 9-inch depth.

X3.1.2 Use a minimum of 6 inches of protective surfacing for play equipment less than 4 feet in height. If maintained properly, this should be adequate. (At depths less than 6 inches, the protective material is too easily displaced or compacted.) NOTE: Do not install home playground equipment over concrete, asphalt, or any other hard surface. A fall onto a hard surface can result in serious injury to the equipment user. Grass and dirt are not considered protective surfacing because wear and environmental factors can reduce their shock absorbing effectiveness. Carpeting and thin mats are generally not adequate protective surfacing. Ground level equipment such as a sandbox, activity wall, playhouse or other equipment that has no elevated play surface – does not need any protective surfacing.

X3.1.3 Use containment, such as digging out around the perimeter and/or lining the perimeter with landscape edging. Don’t forget to account for water drainage.

X3.1.3.1 Check and maintain the depth of the loose-fill surfacing material. To maintain the right amount of loose-fill materials, mark the correct level on play equipment support posts. That way you can easily see when to replenish and/or redistribute the surfacing.

X3.1.3.2

Do not

install loose-fill surfacing over hard surfaces such as concrete or asphalt.

X3.1.4 Poured-In-Place Surfaces or Pre-Manufactured Rubber Tiles — You may be interested in using surfacing other than loose-fill materials – like rubber tiles or poured-in-place surfaces.

X3.1.4.1 Installations of these surfaces generally require a professional and are not “do-it-yourself” projects.

X3.1.4.2 Review surface specification before purchasing this type of surfacing. Ask the installer/manufacturer for a report showing that the product has been tested to the following safety standard: ASTM F 1292 Standard Specification for Impact Attenuation of Surfacing Materials within the Use Zone of Playground Equipment. This report should show the specific height for which the surface is intended to protect against serious head injury. This height should be equal to or greater than the fall height – vertical distance between a designated play surface (elevated surface for standing, sitting, or climbing) and the protective surfacing below – of your play equipment.

X3.1.4.3 Check the protective surfacing frequently for wear.

X3.1.5 Placement — Proper placement and maintenance of protective surfacing is essential. Be sure to:

X3.1.5.1 Extend surfacing at least 6 feet from the equipment in all directions.

X3.1.5.2 For to-fro swings, extend protective surfacing in front of and behind the swing to a distance equal to twice the height of the top bar from which the swing is suspended.

9

This information has been extracted from the CPSC publications “Playground Surfacing — Technical Information Guide” and

“Handbook for Public Playground Safety.” Copies of these reports can be obtained by sending a postcard to the: Office of Public Affairs,

U.S. Consumer Product Safety Commission, Washington, D.C., 20207 or call the toll-free hotline: 1-800-638-2772.

The American Society for Testing and Materials takes no position respecting the validity of any parent right asserted in connection with any item mentioned in this standard. Users of this standard are expressly advised that determination of the validity of any such parent rights, and the risk of infringement of such rights, are entirely their own responsibility.

The standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years and if not revised, either approved or withdrawn. Your comments are invited either for revision of this standard or for additional standards and should be addressed to ASTM Headquarters. Your comments will receive careful consideration at a meeting of the responsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you should make your views known to the ASTM Committee on Standards. 100 Barr Harbor Drive, West Conshohocken, PA 19428.

Rev10/14/13

Play Set Assembly Manual FAQs:

1. Does the area for the playset need to be level?

Yes. Backyard Discovery recommends the playset be positioned on a flat level area for maximum safety and durability. The stakes provided should be used to secure it firmly to the ground.

2. What size area is recommended for the playset?

Backyard Discovery recommends at least a 6’ (six foot) perimeter around and above the playset for maximum safety.

3. What age range is appropriate for the playsets?

Backyard Discovery playsets are recommended for children ages 3 – 10 years.

4. Is the wood treated with chemicals?

Backyard Discovery uses 100% Chinese Cedar wood which is naturally bug resistant, decay and rot resistant. To help ensure your child’s safety, our wood is completely chemical free and we do not use pressure-treated wood. The stain we use is a top coat using a waterbased product that is for appearance only.

5. How often should the playset be stained?

Backyard Discovery recommends the playset be stained once each year. A water or oil based stain can be used at the customer’s discretion.

6. Why does it seem that my swing set is developing cracks?

Wood is a natural material; no two pieces are exactly alike. Each piece has its own characteristics and personality and reacts differently to climate changes. When any wood product is exposed to the elements, it develops “wood checks”. A check is the radial separation of the wood fibers running with the grain of the wood. These are caused by the varying temperature and moisture conditions. A check is not a crack – it does not affect the strength or durability of the wood or structural integrity of the play set.

7. Do Backyard Discovery playsets come with a warranty?

Yes. All Backyard Discovery products carry a 1-year replacement warranty on all parts for manufacturer’s defect. Our wood carries a 5 year warranty on rot and decay as well. Please see warranty details for more information.

8. What is the best way to get started assembling the playset?

Backyard Discovery recommends taking all the parts out of the boxes and arranging them by part number before you begin any assembly. This will not only allow faster assembly, but will also identify any parts that may be missing or damaged so they can be replaced before assembly. If parts are missing or need replacement, go to www.swingsetsonline.com/support.aspx and follow the prompts to order them. Next, read the assembly manual and get the tools ready for the job as recommended in the manual. If the assembly manual is lost or misplaced a new one can be printed from Backyard Discovery’s website: www.swingsetsonline.com.

9. The playset seems to rock or sway too much. What’s wrong?

Rocking is caused by uneven ground or obstructions such as rocks, roots, etc. under the ground rails. These should be removed and the ground underneath re-leveled to prevent rocking. Also ensure the playset is securely staked to the ground using the stakes provided.

10. The 2”x4” boards do not measure 2”x 4”. Why not?

In the U.S. it is common practice to describe lumber dimensions using the rough cut sizes from the sawmill and not the finished dimensions. Retailers, home stores, etc. all use this accepted practice for describing lumber dimensions. However, Backyard Discovery playsets are designed and constructed using the actual dimensions so everything fits properly and remains so during the life of the playset.

11. The end beam is not straight up and down. Why not?

This is normal. Backyard Discovery designs playsets this way to ensure the strongest structure possible. The slight angle adds strength and reduces rocking and twisting.

12. The S-hooks for the swings won’t close. What is wrong?

Backyard Discovery recommends placing them on a hard surface such as concrete (don’t do this on anything that will dent such as metal or finished wood or glass which will break!). It will take quite a few strokes, but the hooks will close.

For more information and frequently asked questions, please refer to our website at www.swingsetsonline.com.

Tools Required for Installation:

(These are the tools that are generally required for assembly of our outdoor products. These tools are not included with the outdoor product purchase.)

(Square)

(Level 24")

(Tape Measure)

(Phillips Screw Driver)

(Claw Hammer)

(Cordless Drill or Electric Drill)

(Open End Wrenches 1/2")

(Drill Attachments:

Phillips Head)

(Rubber Mallet - Optional)

(Drill Attachments: 1/2"

Socket Driver)

(Ladder)

(3/8" Drill Bit)

(An Adult w/ an Adult Helper)

Basic Setup Dimensions

Place the set on level ground, not less than 6 ft [2 m] from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires.

Safe Play Zone

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General Information:

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Safe play height: 17'-3 3/16" [5.3 m]

Maximum fall height: 6'-11 1/4" [2.1 m]

Important Assembly Notes

1) While assembling unit, take time before and after each phase to make sure fort is level. If fort is

not level, assembly will be difficult and improper assembly may result. Extra care must be taken to

insure the fort is square.

2) Tighten bolts securely, tighten nuts on bolts flush to the tube or member, and place caps over

exposed bolts snug to the nut.

3) Pay close attention to the ITEMS NEEDED FOR EACH PHASE. They can be a valuable aid when

sorting your wood and hardware. Assembly will be made easier if items are sorted by phase.

4) Pay close attention to make sure you are using the correct hardware in the correct phases. Using

incorrect hardware may result in improper assembly.

5) Whenever a T-nut is used, follow these directions. Place T-nut in pre-drilled hole. Tap in with hammer.

Place bolt with washers in the opposite side. Hand tighten to make sure the bolt is in the T-nut.

DO NOT over tighten.

6) Read the steps of each phase thoroughly. The written steps may include important information not

shown in the illustrations.

Parts Identification

Wood Components

(NOT TO SCALE)

A50 - SWING BEAM - W102416

3 3/8"x5 1/4"x89 1/2" (86x134x2274)

E1 - LEFT UPRIGHT - W4L04458

1 3/8"x3 3/8"x59" (36x86x1500)

E2 - RIGHT UPRIGHT - W4L04463

1 3/8"x3 3/8"x59" (36x86x1500)

E3 - UPPER UPRIGHT - W4L04473

1 3/8"x3 3/8"x33 1/4" (36x86x844)

E4 - SEAT BRACE - W4L04498

1 3/8"x3 3/8"x24" (36x86x609)

E50 - END SUPPORT - W100949

1 3/8"x3 3/8"x44 1/8" (36x86x1120)

E51 - ANGLE BRACE - W100948

1 3/8"x3 3/8"x88 3/4" (36x86x2254)

E72 - LEFT RAIL - W100036

1 3/8"x3 3/8"x61 3/4" (36x86x1570)

E73 - RIGHT RAIL - W100037

1 3/8"x3 3/8"x61 3/4" (36x86x1570)

F1 - MOUNTING BLOCK - W4L04496

1 3/8"x2 3/8"x3 3/8" (36x60x86)

G1 - SWINGBEAM RAIL - W4L04483

1"x5 1/4"x47 3/8" (24x134x1204)

G2 - GROUND BOARD - W4L04459

1"x5 1/4"x22 3/8" (24x134x570)

G3 - GROUND BOARD - W4L04541

1"x5 1/4"x22 3/8" (24x134x570)

Parts Identification

Wood Components

(NOT TO SCALE)

G50 - GROUND BOARD - W100947

1"x5 1/4"x86 3/4" (24x134x2202)

H1 - DECK RAIL - W4L04461

1"x3 3/8"x72 3/8" (24x86x1838)

H2 - ROOF SUPPORT - W4L04491

1"x3 3/8"x52 1/4" (24x86x1328)

H3 - DECK RAIL - W4L04462

1"x3 3/8"x47 3/8" (24x86x1204)

H4 - FLOOR SUPPORT - W4L04470

1"x2 3/4"x47 3/8" (24x70x1204)

H5 - DECK RAIL - W4L04475

1"x3 3/8"x47 3/8" (24x86x1204)

H6 - FLOOR JOIST - W4L04478

1"x2 3/4"x47 3/8" (24x70x1204)

H7 - ROOF SUPPORT - W4L04484

1"x3 3/8"x47 3/8" (24x86x1204)

H8 - ARCHED ROOF SUPPORT - W4L04490

1"x3 3/8"x47 3/8" (24x86x1204)

H9 - RAFTER - W4L04492

1"x3 3/8"x40 7/8" (24x86x1038)

H10 - SHELF SUPPORT - W4L04551

1"x3 3/8"x9 3/4" (24x86x248)

H12 - DECK RAIL - W4L04553

1"x3 3/8"x72 3/8" (24x86x1838)

H13 - SEAT SUPPORT RAIL - W4L04558

1"x3 3/8"x18 5/8" (24x86x472)

H14 - SEAT SUPPORT RAIL CENTER - W4L04559

1"x3 3/8"x22" (24x86x570)

H76 - LADDER RUNG - W100611

1"x3 3/8"x18 1/8" (24x86x460)

Parts Identification

Wood Components

(NOT TO SCALE)

H77 - LADDER LEFT UPRIGHT - W4L04554

1"x3 3/8"x65" (24x86x1651)

H78 - LADDER RIGHT UPRIGHT - W4L04555

1"x3 3/8"x65" (24x86x1651)

J1 - OUTER SHELF BRACE - W4L04550

1"x2 3/8"x10 5/8" (24x60x270)

J2 - INNER SHELF BRACE - W4L04549

1"x2 3/8"x10 5/8" (24x60x270)

K1 - ARCHED WALL RAIL - W4L04485

5/8"x5 1/4"x72" (16x134x1830)

K2 - ARCHED WALL RAIL - W4L04486

5/8"x5 1/4"x47 3/8" (16x134x1204)

K3 - CENTER SHELF - W4L04544

5/8"x5 1/4"x26" (16x134x661)

K4 - CENTER SHELF - W4L04545

5/8"x5 1/4"x30 3/8" (16x134x772)

K5 - OUTER SHELF - W4L04547

5/8"x5 1/4"x22 1/2" (16x134x573)

K6 - OUTER SHELF - W4L04546

5/8"x5 1/4"x20 3/8" (16x134x518)

K7 - WALL RAIL - W4L04488

5/8"x5 1/4"x13 1/2" (16x134x344)

K80 - SUNBURST HALF MOON - W103694

5/8"x3 3/4"x10 3/8" (16x96x264)

Parts Identification

Wood Components

(NOT TO SCALE)

L1 - ARCHED WALL RAIL - W4L04469

5/8"x4 3/8"x22 1/8" (16x112x563)

L2 - ARCHED WALL RAIL - W4L04472

5/8"x4 3/8"x18 3/4" (16x112x475)

L3 - RIGHT ARCHED WALL RAIL - W4L04471

5/8"x4 3/8"x18 1/2" (16x112x469)

L4 - LEFT ARCHED WALL RAIL - W4L04468

5/8"x4 3/8"x18 1/2" (16x112x469)

L5 - ARCHED WALL RAIL - W4L04467

5/8"x4 3/8"x18 1/4" (16x112x462)

M1 - WALL RAIL - W4L04479

5/8"x3 3/8"x47 3/8" (16x86x1204)

M2 - OUTER FLOOR BOARD - W4L04460

5/8"x3 3/8"x44 5/8" (16x86x1132)

M3 - WALL RAIL - W4L04481

5/8"x3 3/8"x35 5/8" (16x86x905)

M4 - WALL SLAT - W4L04487

5/8"x3 3/8"x29 7/8" (16x86x758)

M5 - WALL RAIL - W4L04465

5/8"x3 3/8"x22" (16x86x563)

M6 - OUTER FLOOR BOARD - W4L04464

5/8"x3 3/8"x21 5/8" (16x86x550)

M7 - SEAT RAIL - W4L04497

5/8"x3 3/8"x21 1/8" (16x86x536)

M8 - WALL RAIL - W4L04466

5/8"x3 3/8"x18 3/4" (16x86x475)

Parts Identification

Wood Components

(NOT TO SCALE)

M9 - WALL RAIL - W4L04489

5/8"x3 3/8"x13 1/2" (16x86x344)

M10 - WALL RAIL - W4L04480

5/8"x3 3/8"x12 1/4" (16x86x310)

M11 - SEAT - W4L04542

5/8"x3 3/8"x12" (16x86x304)

M12 - WALL RAIL - W4L04482

5/8"x3 3/8"x9 5/8" (16x86x244)

M13 - WALL SLAT - W4L04557

5/8"x3 3/8"x24 3/8" (16x86x618)

M73 - REAR SUPPORT - W100610

5/8"x3 3/8"x19 1/4" (16x86x488)

M74 - ROCK WALL BOARD - W100987

5/8"x3 3/8"x26 5/8" (16x86x675)

M75 - ROCK WALL BOARD - W100988

5/8"x3 3/8"x26 5/8" (16x86x675)

M76 - ROCK WALL BOARD - W100989

5/8"x3 3/8"x26 5/8" (16x86x675)

M102 - ATTACHMENT BOARD - W4L04556

5/8"x3 3/8"x27 7/8" (16x86x707)

M107 - ATTACHMENT BOARD - W103559

5/8"x3 3/8"x19 1/4" (16x86x488)

M108 - TOP BOARD - W103105

5/8"x3 3/8"x27 7/8" (16x86x707)

N1 - SHELF CLEAT - W4L04548

5/8"x2 3/8"x10 1/2" (16x60x268)

Parts Identification

Wood Components

(NOT TO SCALE)

N5 - SUNBURST BOARD - W4L04493

5/8"x2 3/8"x15" (16x60x382)

N6 - SUNBURST BOARD - W4L04494

5/8"x2 3/8"x9" (16x60x230)

N7 - ROOF CLEAT TIE BLOCK - W4L04874

5/8"x1 5/8"x6" (16x40x152)

O70 - SLIDE MOUNTING BOARD - W102822

5/8"x1 3/8"x20 3/8" (16x34x517)

P1 - SAFETY BRACE - W4L04499

1 3/8"x1 3/8"x15 1/2" (36x36x393)

S1 - ATTACHMENT BLOCK - W4L04552

1"x1"x3 3/8" (24x24x86)

SP50 - SWING BEAM SUPPORT - W102417

3 3/8"x3 3/8"x49 3/8" (86x86x1254)

T1 - FLOOR SUPPORT RAIL - W4L04474

1"x1 3/8"x40 5/8" (24x34x1032)

T2 - FLOOR SUPPORT RAIL - W4L04476

1"x1 3/8"x16 7/8" (24x34x430)

T3 - FLOOR SUPPORT RAIL - W4L04477

1"x1 3/8"x8 1/2" (24x34x215)

T4 - SEAT CLEAT - W4L04543

1"x1 3/8"x6 1/2" (24x34x164)

FP1 - FLOOR PANEL - W2A01406

1 1/4"x20 3/8"x70 1/2" (32x516x1790)

WP1 - WALL PANEL - W2A01407

1 1/4"x16 7/8"x54 1/2" (32x430x1384)

Parts Identification

Wood Components

(NOT TO SCALE)

WP2 - WALL PANEL - W2A01408

1 1/4"x16 7/8"x54 1/2" (32x430x1384)

WP3 - GABLE - W2A01476

1 1/4"x10 1/8"x50 3/8" (32x258x1280)

WP4 - UPPER WALL PANEL - RIGHT - W2A01472

1 1/4"x20 3/8"x47" (32x516x1194)

WP5 - UPPER WALL PANEL - LEFT - W2A01473

1 1/4"x20 3/8"x47" (32x516x1194)

WP6 - UPPER WALL PANEL - LEFT - W2A01475

1 1/4"x10 1/8"x47" (32x258x1194)

WP7 - UPPER WALL PANEL - RIGHT - W2A01474

1 1/4"x10 1/8"x47" (32x258x1194)

WP8 - WALL PANEL - W2A01409

1 5/8"x19"x26 1/8" (40x482x664)

Parts Identification

Wood Components

(NOT TO SCALE)

WP9 - RIGHT WALL PANEL - W2A01410

1 5/8"x19"x26 1/8" (40x482x664)

WP10 - LEFT WALL PANEL - W2A01470

1 5/8"x19"x26 1/8" (40x482x664)

WP11 - WALL PANEL - W2A01471

1 1/4"x16 7/8"x26 1/8" (32x430x664)

WP12 - WALL PANEL - W2A01480

1 5/8"x19"x26 1/8" (40x482x664)

WP13 - WALL PANEL - W2A01477

1 1/4"x16 5/8"x24 1/4" (32x430x616)

WP14 - UPPER WALL PANEL - LEFT - W2A01483

1 1/4"x10 1/8"x47" (32x258x1194)

WP15 - UPPER WALL PANEL - RIGHT - W2A01484

1 1/4"x10 1/8"x47" (32x258x1194)

Parts Identification

Wood Components

(NOT TO SCALE)

RP1 - PEAK ROOF PANEL - W2A01478

1 3/8"x15 7/8"x56 1/4" (35x404x1428)

RP2 - ROOF PANEL - W2A01479

1 3/8"x13"x56 1/4" (35x329x1428)

DR1 - DOOR PANEL - W2A01482

1 1/4"x16"x23 1/2" (32x406x596)

Parts Identification

Hardware

- BOLT WH 5/16X6 - H100023

- BOLT WH 5/16x5 3/4 - H100032

- BOLT WH 5/16x3 3/4 - H100019

- BOLT WH 5/16x3 - H100016

- BOLT WH 5/16x1 - H100008

115 - BOLT WH 5/16x1/2 - H100115

- BOLT WH 5/16x2 1/2 - H100014

- BOLT WH 5/16x2 1/4 - H100013

- LAG SCREW WH 5/16x2 - H100027

- LAG SCREW WH 5/16x1 1/2 - H100026

- BOLT WH 5/16x2 - H100012

- LAG SCREW WH 1/4x1-1/2 - H100145

- BOLT HEX 5/16x1 1/4 - H100042 - BOLT WH 5/16x1 3/4 - H100011

- BOLT WH 5/16x1 1/2 - H100010

- BOLT HEX 5/16x4 1/4 - H100054

- BOLT HEX 3/8x5-1/2 - H100654

- BOLT WH 5/16x1 1/4 - H100009

Parts Identification

Hardware

AC - WASHER LOCK EXT 8x19 - H100030

C - NUT BARREL WH 5/16x1 1/2 - H100006

AD - WASHER LOCK EXT 12x19 - H100031

D - NUT BARREL WH 5/16x7/8 - H100005

CA - WASHER FLAT 11x25 - H100102

B - NUT BARREL WH 5/16x5/8 - H100004

CD - WASHER FLAT 8x27 - H100105

BK - SCREW TAPPING 14x2 - H100081

CE - WASHER FLAT 9x18 - H100106

AZ - BOLT PTH 1/4x1 1/4 - H100062

CF - WASHER LOCK INT 10x18 - H100107

CK - SCREW PFH 8x2 - H100111

BS - SCREW PFH 8x1 3/4 - H100089

CG - WASHER LOCK INT 8x15 - H100108

BP - SCREW PFH 8x1 1/2 - H100086

BQ - SCREW PFH 8x1 1/4 - H100087

BR - SCREW PFH 8x1 1/8 - H100088

BX - WASHER SPLIT 5/16 - H100095

CY - SCREW PWH 8x5/8 - H100128

TS - SCREW PWH 8x1-1/4 - H100180

CR - SCREW PFH 8x3/4 - H100121

Parts Identification

Hardware & Accessories

BF - T-NUT 3/8 - H100073

BG - T-NUT 5/16 - H100074

BE - T-NUT 1/4 - H100072

CJ - NUT LOCK 5/16 - H100110

- T-40 Torx Bit - A100042

- T-30 TORX BIT - H100147

FA - QUICK LINK - A100069

Parts Identification

Accessories

(NOT TO SCALE)

DP - SWING SEAT GREEN - A100027

DN - GLIDER SEAT DARK GREEN - A100025

EX - GLIDER BUSHING BYD GREEN - A100066

EW - GLIDER SUPPORT BYD GREEN - A100065

EY - TUBING CAP GLIDER SUPPORT - A100067

EV - CLIMBING ROCK - GREEN - A100064

EF - CHAIN GREEN 57" - A100047

EZ - CHAIN GREEN 51.25" - A100068

JV - HAND GRIP GREEN 816 c/c - A100134

GD - L BRACKET 66x66x127 - A100140

SR - "B" REVISION TAG - A100315

TB - SWING BEAM EXTENSION BRACKET-LEFT - A100325

DO - CAPTAINS GLIDER ARM YELLOW - A100026

TC - SWING BEAM EXTENSION BRACKET-RIGHT - A100326

Parts Identification

Accessories

(NOT TO SCALE)

QU - SLIDE VF 10 FT - A100287

LATCHING KNOB - A6P00028

SWING HANGER QUICK LINK - A4M00505

- L BRACKET 2.5x38x50x55 - A100340

HC - BYD ID TAG (LARGE) AGES 3-10 - A100164

- HAND GRIP METAL GREEN 381 c/c - A100118

KC - METAL GROUND STAKE BROWN - A100178

H77 - LADDER LEFT UPRIGHT - W4L04554

1"x3 3/8"x65" (24x86x1651)

5 FOOT LADDER ASSEMBLY

STEP 1

6&5(:3)+[

3/&6

H76 - LADDER RUNG - W100611

1"x3 3/8"x18 1/8" (24x86x460)

(10)

SCREW PFH

8x2

+ 3/&6

+

5 FOOT LADDER ASSEMBLY

STEP 2

H78 - LADDER RIGHT UPRIGHT - W4L04555

1"x3 3/8"x65" (24x86x1651)

6&5(:3)+[

3/&6

+

(10)

SCREW PFH

8x2

M73 - REAR SUPPORT - W100610

5/8"x3 3/8"x19 1/4" (16x86x488)

5 FOOT LADDER ASSEMBLY

STEP 3

0

M107 - ATTACHMENT BOARD - W103559

5/8"x3 3/8"x19 1/4" (16x86x488)

6&5(:3)+[

3/&6

0

(8)

SCREW PFH

8x2

)/86+

5 FOOT LADDER ASSEMBLY

STEP 4

/$*6&5(::+[

3/&6

JV - HAND GRIP GREEN 816 c/c - A100134

+$1'*5,3*5((1FF

3/&6

(4)

LAG SCREW

WH 1/4x1-1/2

E72 - LEFT RAIL - W100036

1 3/8"x3 3/8"x61 3/4" (36x86x1570)

E73 - RIGHT RAIL - W100037

1 3/8"x3 3/8"x61 3/4" (36x86x1570)

M74 - ROCK WALL BOARD - W100987

5/8"x3 3/8"x26 5/8" (16x86x675)

M75 - ROCK WALL BOARD - W100988

5/8"x3 3/8"x26 5/8" (16x86x675)

M76 - ROCK WALL BOARD - W100989

5/8"x3 3/8"x26 5/8" (16x86x675)

ROCKWALL ASSEMBLY

STEP 1

PLACE E72 & E73 RAILS ON THEIR SIDES SO THAT THE GROOVES FACE EACH OTHER.

NOTE ORIENTATION OF M74, M75, & M76 BOARDS IN DIAGRAM, PLACING THEM AS

SHOWN ON E72 & E73 RAILS.

USING BOARDS AS A TEMPLATE, PRE-DRILL EDGES OF RAILS USING 1/8" DRILL BIT.

FAILURE TO PRE-DRILL MAY RESULT IN BOARD SPLITTING.

ATTACH TOP M74 BOARD FIRST AND WORK DOWN USING 1 1/2" SCREWS.

(72)

SCREW PFH

8x1 1/2

0 0 0

6&5(:3)+[

3/&6

723

(

(

723

BOARD PLACEMENT PATTERN

M108 - TOP BOARD - W103105

5/8"x3 3/8"x27 7/8" (16x86x707)

ROCKWALL ASSEMBLY

STEP 2

USING M108 AS A GUIDE, PRE-DRILL TOP EDGE OF RAILS WITH 1/8" DRILL BIT.

FAILURE TO PRE-DRILL MAY RESULT IN BOARD SPLITTING.

(2)

SCREW PFH

8x1 1/2

6&5(:3)+[

3/&6

0

(

(

(

29(5+$1*

0

ROCKWALL ASSEMBLY

STEP 3

EV - CLIMBING ROCK - GREEN - A100064

(24)

BOLT PTH

1/4x1 1/4

(24)

WASHER

LOCK INT

8x15

(24)

T-NUT 1/4

BOLT PTH 1/4x1 1/4

3/&6

WASHER LOCK INT 8x15

3/&6

T-NUT 1/4

3/&6

M102 - ATTACHMENT BOARD - W4L04556

5/8"x3 3/8"x27 7/8" (16x86x707)

ROCKWALL ASSEMBLY

STEP 4

0

7187

3/&6

0$.(685(71876$5(727+(,16,'(

(2)

T-NUT 5/16

0

(4)

SCREW PFH

8x2

6&5(:3)+[

3/&6

A50 - SWING BEAM - W102416

3 3/8"x5 1/4"x89 1/2" (86x134x2274)

- SWING BEAM EXTENSION BRACKET-LEFT - A100325

- SWING BEAM EXTENSION BRACKET-RIGHT - A100326

- L BRACKET 66x66x127 - A100140

SWING BEAM ASSEMBLY

STEP 1

(2)

(2)

(3)

BOLT WH

5/16x3

BOLT HEX

5/16x4 1/4

(2)

NUT LOCK

5/16

WASHER

SPLIT 5/16

(4)

(3)

WASHER

FLAT 8x27

NUT BARREL

WH 5/16x7/8

%2/7+(;[

3/&6

:$6+(563/,7

3/&6

:$6+(5)/$7[

3/&6

187/2&.

3/&6

187%$55(/:+[

3/&6

/%5$&.(7[[

3/&6

$

%2/7:+[

3/&6

6:,1*%($0(;7(16,21%5$&.(7/()7

3/&

6:,1*%($0(;7(16,21%5$&.(75,*+7

3/&

SP50 - SWING BEAM SUPPORT - W102417

3 3/8"x3 3/8"x49 3/8" (86x86x1254)

E50 - END SUPPORT - W100949

1 3/8"x3 3/8"x44 1/8" (36x86x1120)

SWING BEAM ASSEMBLY

STEP 2

63

:$6+(5/2&.(;7[

3/&

187%$55(/:+[

3/&

:$6+(5/2&.(;7[

3/&6

187%$55(/:+[

3/&6

(

E51 - ANGLE BRACE - W100948

1 3/8"x3 3/8"x88 3/4" (36x86x2254)

G50 - GROUND BOARD - W100947

1"x5 1/4"x86 3/4" (24x134x2202)

(

(4)

BOLT WH

5/16x2

:$6+(5/2&.(;7[

3/&

%2/7:+;

3/&

(1)

BOLT WH

5/16X6

(2)

BOLT WH

5/16x3 3/4

(

(2)

BOLT WH

5/16x2 1/2

(9)

187%$55(/:+[

3/&6

:$6+(5/2&.(;7[

3/&6

(7)

NUT BARREL

WH 5/16x7/8

(9)

WASHER

LOCK EXT

12x19

WASHER

LOCK EXT

8x19

:$6+(5/2&.(;7[

3/&6

187%$55(/:+[

3/&6

(2)

NUT BARREL

WH 5/16x1 1/2

%2/7:+[

3/&6

:$6+(5/2&.(;7[

3/&6

%2/7:+[

3/&6

:$6+(5/2&.(;7[

3/&6

*

:$6+(5/2&.(;7[

3/&6

%2/7:+[

3/&6

SWING BEAM ASSEMBLY

STEP 3

187%$55(/:+[

3/&6

%2/7:+[

3/&6

(2)

BOLT WH

5/16x3

(2)

NUT BARREL

WH 5/16x7/8

SWING BEAM ASSEMBLY

STEP 4

7187

3/&6

6:,1*+$1*(5

3/&6

:$6+(5)/$7[

3/&6

:$6+(5/2&.,17[

3/&6

%2/7+(;[

3/&6

(4) SWING HANGER - A4M00505

(8)

WASHER

LOCK INT

10x18

(8)

WASHER

FLAT 11x25

(8)

BOLT HEX

3/8x5-1/2

(8)

T-NUT 3/8

- GLIDER SUPPORT BYD GREEN - A100065

SWING BEAM ASSEMBLY

STEP 5

187/2&.

3/&6

78%,1*&$3*/,'(56833257

3/&6

- 6" SWING HANGER QUICK LINK - H100097

EY - TUBING CAP GLIDER SUPPORT - A100067

- GLIDER BUSHING BYD GREEN - A100066

(4)

BOLT WH

5/16x5 3/4

(8)

NUT LOCK

5/16

(8)

WASHER

FLAT 8x27

:$6+(5)/$7[

3/&6

%2/7:+[

3/&6

*/,'(56833257%<'*5((1

3/&6

*/,'(5%86+,1*%<'*5((1

3/&6

6:,1*+$1*(548,&./,1.

3/&6

:$6+(5)/$7[

3/&6

187/2&.

3/&6

FORT ASSEMBLY

STEP 1

E2 - RIGHT UPRIGHT - W4L04463

1 3/8"x3 3/8"x59" (36x86x1500)

E1 - LEFT UPRIGHT - W4L04458

1 3/8"x3 3/8"x59" (36x86x1500)

(

6&5(:3)+[

3/&6

:$6+(5/2&.(;7[

3/&6

/$*6&5(::+[

3/&6

:3

WP10 - LEFT WALL PANEL - W2A01470

1 5/8"x19"x26 1/8" (40x482x664)

(4)

LAG SCREW

WH 5/16x2

(4)

SCREW PFH

8x1 3/4

(4)

WASHER

LOCK EXT

8x19

(

FORT ASSEMBLY

STEP 2

G2 - GROUND BOARD - W4L04459

1"x5 1/4"x22 3/8" (24x134x570)

G3 - GROUND BOARD - W4L04541

1"x5 1/4"x22 3/8" (24x134x570)

(4)

BOLT WH

5/16x2 1/4

(4)

T-NUT 5/16

(4)

WASHER

LOCK EXT

8x19

*

%2/7:+[

3/&6

:$6+(5/2&.(;7[

3/&6

7187

3/&6

*

E1 - LEFT UPRIGHT - W4L04458

1 3/8"x3 3/8"x59" (36x86x1500)

FORT ASSEMBLY

STEP 3

E2 - RIGHT UPRIGHT - W4L04463

1 3/8"x3 3/8"x59" (36x86x1500)

(

7187

3/&6

*

:3

WP9 - RIGHT WALL PANEL - W2A01410

1 5/8"x19"x26 1/8" (40x482x664)

(4)

SCREW PFH

8x1 3/4

(2)

BOLT WH

5/16x2 1/4

(6)

WASHER

LOCK EXT

8x19

(2)

T-NUT 5/16

(4)

LAG SCREW

WH 5/16x2

(

6&5(:3)+[

3/&6

:$6+(5/2&.(;7[

3/&6

/$*6&5(::+[

3/&6

%2/7:+[

3/&6

FORT ASSEMBLY

STEP 4

G2 - GROUND BOARD - W4L04459

1"x5 1/4"x22 3/8" (24x134x570)

(2)

BOLT WH

5/16x2 1/4

(2)

WASHER

LOCK EXT

8x19

(2)

T-NUT 5/16

*

7187

3/&6

*

:$6+(5/2&.(;7[

3/&6

%2/7:+[

3/&6

*

E1 - LEFT UPRIGHT - W4L04458

1 3/8"x3 3/8"x59" (36x86x1500)

E2 - RIGHT UPRIGHT - W4L04463

1 3/8"x3 3/8"x59" (36x86x1500)

FORT ASSEMBLY

STEP 5

(

(

WP8 - WALL PANEL - W2A01409

1 5/8"x19"x26 1/8" (40x482x664)

(4)

SCREW PFH

8x1 3/4

(2)

BOLT WH

5/16x2 1/4

(6)

WASHER

LOCK EXT

8x19

(2)

T-NUT 5/16

(4)

LAG SCREW

WH 5/16x2

:3

6&5(:3)+[

3/&6

*

%2/7:+[

3/&6

7187

3/&6

/$*6&5(::+[

3/&6

:$6+(5/2&.(;7[

3/&6

FORT ASSEMBLY

STEP 6

G2 - GROUND BOARD - W4L04459

1"x5 1/4"x22 3/8" (24x134x570)

(2)

BOLT WH

5/16x2 1/4

(2)

WASHER

LOCK EXT

8x19

(2)

T-NUT 5/16

*

7187

3/&6

*

:$6+(5/2&.(;7[

3/&6

%2/7:+[

3/&6

*

*

E1 - LEFT UPRIGHT - W4L04458

1 3/8"x3 3/8"x59" (36x86x1500)

E2 - RIGHT UPRIGHT - W4L04463

1 3/8"x3 3/8"x59" (36x86x1500)

FORT ASSEMBLY

STEP 7

(

(

6&5(:3)+[

3/&6

WP12 - WALL PANEL - W2A01480

1 5/8"x19"x26 1/8" (40x482x664)

(4)

BOLT WH

5/16x2 1/4

(8)

(4)

WASHER

LOCK EXT

8x19

LAG SCREW

WH 5/16x2

(4)

T-NUT 5/16

(4)

SCREW PFH

8x1 3/4

:3

7187

3/&6

%2/7:+[

3/&6

:$6+(5/2&.(;7[

3/&6

/$*6&5(::+[

3/&6

FORT ASSEMBLY

STEP 8

WP2 - WALL PANEL - W2A01408

1 1/4"x16 7/8"x54 1/2" (32x430x1384)

:3

:3

(10)

SCREW PFH

8x1 1/8

7+(6(+2/(6$5(

&/26(5727+(

%27720

:3

6&5(:3)+[

3/&6

M5 - WALL RAIL - W4L04465

5/8"x3 3/8"x22" (16x86x563)

FORT ASSEMBLY

STEP 9

6&5(:3)+[

3/&6

:3

(10)

SCREW PFH

8x1 1/8

(4)

SCREW PFH

8x1 3/4

0

6&5(:3)+[

3/&6

FORT ASSEMBLY

STEP 10

WP1 - WALL PANEL - W2A01407

1 1/4"x16 7/8"x54 1/2" (32x430x1384)

:3

(10)

SCREW PFH

8x1 1/8

6&5(:3)+[

3/&6

FORT ASSEMBLY

STEP 11

M5 - WALL RAIL - W4L04465

5/8"x3 3/8"x22" (16x86x563)

:3

(10)

SCREW PFH

8x1 1/8

(4)

SCREW PFH

8x1 3/4

6&5(:3)+[

3/&6

6&5(:3)+[

3/&6

0

FORT ASSEMBLY

STEP 12

WP11 - WALL PANEL - W2A01471

1 1/4"x16 7/8"x26 1/8" (32x430x664)

:3

(10)

SCREW PFH

8x1 1/8

6&5(:3)+[

3/&6

FORT ASSEMBLY

STEP 13

M5 - WALL RAIL - W4L04465

5/8"x3 3/8"x22" (16x86x563)

(10)

SCREW PFH

8x1 1/8

(4)

SCREW PFH

8x1 3/4

6&5(:3)+[

3/&6

6&5(:3)+[

3/&6

0

:3

H12 - DECK RAIL - W4L04553

1"x3 3/8"x72 3/8" (24x86x1838)

H1 - DECK RAIL - W4L04461

1"x3 3/8"x72 3/8" (24x86x1838)

FORT ASSEMBLY

STEP 14

NOTE CAREFULLY THE ORIENTATION OF THE T-NUTS.

NOTE SPECIAL HOLE LOCATION NOTES BELOW.

+

(4)

BOLT WH

5/16x2 1/4

(4)

WASHER

LOCK EXT

8x19

+2/(6

72:$5'

%27720

(4)

T-NUT 5/16

%2/7:+[

3/&6

:$6+(5/2&.(;7[

3/&6

7187

3/&6

+2/(6

72:$5'

%27720

+2/(67+,6

%2$5'21/<

+

H3 - DECK RAIL - W4L04462

1"x3 3/8"x47 3/8" (24x86x1204)

H4 - FLOOR SUPPORT - W4L04470

1"x2 3/4"x47 3/8" (24x70x1204)

FORT ASSEMBLY

STEP 15

NOTE HOLE ORIENTATION IN 'H4'.

+

%2/7:+[

3/&6

:$6+(5/2&.(;7[

3/&6

+2/(672:$5'723

7187

3/&6

+

(4)

BOLT WH

5/16x2 1/4

(4)

WASHER

LOCK EXT

8x19

(4)

T-NUT 5/16

FORT ASSEMBLY

STEP 16

H6 - FLOOR JOIST - W4L04478

1"x2 3/4"x47 3/8" (24x70x1204)

+

(8)

SCREW PFH

8x1 3/4

+

)/86+

6&5(:3)+[

3/&6

FORT ASSEMBLY

STEP 17

E3 - UPPER UPRIGHT - W4L04473

1 3/8"x3 3/8"x33 1/4" (36x86x844)

H5 - DECK RAIL - W4L04475

1"x3 3/8"x47 3/8" (24x86x1204)

(

+

(2)

BOLT WH

5/16x2 1/4

(2)

LAG SCREW

WH 5/16x2

(4)

WASHER

LOCK EXT

8x19

(2)

T-NUT 5/16

%2/7:+[

3/&6

PILOT HOLES TO

THE OUTSIDE OF

PLAYSET.

HOLES TO THE

BOTTOM OF BOARD.

7187

3/&6

/$*6&5(::+[

3/&6

:$6+(5/2&.(;7[

3/&6

E3 - UPPER UPRIGHT - W4L04473

1 3/8"x3 3/8"x33 1/4" (36x86x844)

FORT ASSEMBLY

STEP 18

MAKE SURE ALL 'E3' UPRIGHTS ARE FLUSH WITH THE

BOTTOM OF THE FLOOR RAILS. SEE NOTE BELOW.

PILOT HOLES TO

THE OUTSIDE OF

BOARDS.

(

(

)/86+

(4)

BOLT WH

5/16x2 1/4

(4)

LAG SCREW

WH 5/16x2

(8)

WASHER

LOCK EXT

8x19

(4)

T-NUT 5/16

%2/7:+[

3/&6

/$*6&5(::+[

3/&6

:$6+(5/2&.(;7[

3/&6

7187

3/&6

FORT ASSEMBLY

STEP 19

T1 - FLOOR SUPPORT RAIL - W4L04474

1"x1 3/8"x40 5/8" (24x34x1032)

T3 - FLOOR SUPPORT RAIL - W4L04477

1"x1 3/8"x8 1/2" (24x34x215)

T2 - FLOOR SUPPORT RAIL - W4L04476

1"x1 3/8"x16 7/8" (24x34x430)

7

)/86+

7 7

(12)

SCREW PFH

8x1 3/4

6&5(:3)+[

3/&6

)/86+

7

6&5(:3)+[

3/&6

FORT ASSEMBLY

STEP 20

M5 - WALL RAIL - W4L04465

5/8"x3 3/8"x22" (16x86x563)

5($59,(:

0

(10)

SCREW PFH

8x1 1/8

(4)

SCREW PFH

8x1 3/4

6&5(:3)+[

3/&6

)52179,(:

6&5(:3)+[

3/&6

0

M5 - WALL RAIL - W4L04465

5/8"x3 3/8"x22" (16x86x563)

FORT ASSEMBLY

STEP 21

5($59,(:

0

(10)

SCREW PFH

8x1 1/8

(4)

SCREW PFH

8x1 3/4

6&5(:3)+[

3/&6

)52179,(:

6&5(:3)+[

3/&6

0

FORT ASSEMBLY

STEP 22

M8 - WALL RAIL - W4L04466

5/8"x3 3/8"x18 3/4" (16x86x475)

L5 - ARCHED WALL RAIL - W4L04467

5/8"x4 3/8"x18 1/4" (16x112x462)

0

(8)

SCREW PFH

8x1 3/4

/

6&5(:3)+[

3/&6

FORT ASSEMBLY

STEP 23

M8 - WALL RAIL - W4L04466

5/8"x3 3/8"x18 3/4" (16x86x475)

ANGLED EDGES.

L4 - LEFT ARCHED WALL RAIL - W4L04468

5/8"x4 3/8"x18 1/2" (16x112x469)

0

(8)

SCREW PFH

8x1 3/4

/

6&5(:3)+[

3/&6

FORT ASSEMBLY

STEP 24

M5 - WALL RAIL - W4L04465

5/8"x3 3/8"x22" (16x86x563)

L1 - ARCHED WALL RAIL - W4L04469

5/8"x4 3/8"x22 1/8" (16x112x563)

(8)

SCREW PFH

8x1 3/4

0

/

6&5(:3)+[

3/&6

FORT ASSEMBLY

STEP 25

M8 - WALL RAIL - W4L04466

5/8"x3 3/8"x18 3/4" (16x86x475)

L2 - ARCHED WALL RAIL - W4L04472

5/8"x4 3/8"x18 3/4" (16x112x475)

6&5(:3)+[

3/&6

/

0

(8)

SCREW PFH

8x1 3/4

FORT ASSEMBLY

STEP 26

M5 - WALL RAIL - W4L04465

5/8"x3 3/8"x22" (16x86x563)

L1 - ARCHED WALL RAIL - W4L04469

5/8"x4 3/8"x22 1/8" (16x112x563)

0

6&5(:3)+[

3/&6

/

(8)

SCREW PFH

8x1 3/4

FORT ASSEMBLY

STEP 27

M8 - WALL RAIL - W4L04466

5/8"x3 3/8"x18 3/4" (16x86x475)

L3 - RIGHT ARCHED WALL RAIL - W4L04471

5/8"x4 3/8"x18 1/2" (16x112x469)

0

/

6&5(:3)+[

3/&6

(8)

SCREW PFH

8x1 3/4

FORT ASSEMBLY

STEP 28

%2/7:+[

3/&6

:$6+(5/2&.(;7[

3/&6

ROCK WALL ASSEMBLY

(2)

BOLT WH

5/16x1 1/2

(2)

WASHER

LOCK EXT

8x19

52&.:$//

$66(0%/<

ROCKWALL END

FORT ASSEMBLY

STEP 29

FP1 - FLOOR PANEL - W2A01406

1 1/4"x20 3/8"x70 1/2" (32x516x1790)

6&5(:3)+[

3/&6

(48)

SCREW PFH

8x1 3/4

)3 )3

FORT ASSEMBLY

STEP 30

M2 - OUTER FLOOR BOARD - W4L04460

5/8"x3 3/8"x44 5/8" (16x86x1132)

M6 - OUTER FLOOR BOARD - W4L04464

5/8"x3 3/8"x21 5/8" (16x86x550)

6&5(:3)+[

3/&6

0

0

0

0

(8)

SCREW PFH

8x1 3/4

FORT ASSEMBLY

STEP 31

.

K1 - ARCHED WALL RAIL - W4L04485

5/8"x5 1/4"x72" (16x134x1830)

.

:$6+(5/2&.(;7[

3/&6

/$*6&5(::+[

3/&6

(12)

LAG SCREW

WH 5/16x2

(12)

WASHER

LOCK EXT

8x19

FORT ASSEMBLY

STEP 32

:$6+(5/2&.(;7[

3/&6

7187

3/&6

%2/7:+[

3/&6

.

G1 - SWINGBEAM RAIL - W4L04483

1"x5 1/4"x47 3/8" (24x134x1204)

K2 - ARCHED WALL RAIL - W4L04486

5/8"x5 1/4"x47 3/8" (16x134x1204)

(4)

BOLT WH

5/16x2

(4)

BOLT WH

5/16x2 1/4

(8)

WASHER

LOCK EXT

8x19

(12)

T-NUT 5/16

%2/7:+[

3/&6

:$6+(5/2&.(;7[

3/&6

7187

3/&6

*

FORT ASSEMBLY

STEP 33

K7 - WALL RAIL - W4L04488

5/8"x5 1/4"x13 1/2" (16x134x344)

%2/7:+[

3/&6

:$6+(5/2&.(;7[

3/&6

7187

3/&6

.

(4)

BOLT WH

5/16x2

(4)

WASHER

LOCK EXT

8x19

(4)

T-NUT 5/16

FORT ASSEMBLY

STEP 34

M9 - WALL RAIL - W4L04489

5/8"x3 3/8"x13 1/2" (16x86x344)

7187

3/&6

%2/7:+[

3/&6

:$6+(5/2&.(;7[

3/&6

(2)

BOLT WH

5/16x2

(2)

WASHER

LOCK EXT

8x19

(2)

T-NUT 5/16

0

FORT ASSEMBLY

STEP 35

M1 - WALL RAIL - W4L04479

5/8"x3 3/8"x47 3/8" (16x86x1204)

(2)

BOLT WH

5/16x2

(2)

WASHER

LOCK EXT

8x19

(2)

T-NUT 5/16

%2/7:+[

3/&6

:$6+(5/2&.(;7[

3/&6

7187

3/&6

0

FORT ASSEMBLY

STEP 36

M3 - WALL RAIL - W4L04481

5/8"x3 3/8"x35 5/8" (16x86x905)

(4)

LAG SCREW

WH 5/16x2

(4)

WASHER

LOCK EXT

8x19

/$*6&5(::+[

3/&6

:$6+(5/2&.(;7[

3/&6

0

0

FORT ASSEMBLY

STEP 37

M10 - WALL RAIL - W4L04480

5/8"x3 3/8"x12 1/4" (16x86x310)

(2)

LAG SCREW

WH 5/16x2

(2)

WASHER

LOCK EXT

8x19

/$*6&5(::+[

3/&6

:$6+(5/2&.(;7[

3/&6

0

WP5 - UPPER WALL PANEL - LEFT - W2A01473

1 1/4"x20 3/8"x47" (32x516x1194)

FORT ASSEMBLY

STEP 38

WP4 - UPPER WALL PANEL - RIGHT - W2A01472

1 1/4"x20 3/8"x47" (32x516x1194)

:3 :3

(48)

SCREW PFH

8x1 1/8

6&5(:3)+[

3/&6

WP7 - UPPER WALL PANEL - RIGHT - W2A01474

1 1/4"x10 1/8"x47" (32x258x1194)

FORT ASSEMBLY

STEP 39

7187

3/&6

6&5(:3)+[

3/&6

:3

WP6 - UPPER WALL PANEL - LEFT - W2A01475

1 1/4"x10 1/8"x47" (32x258x1194)

(2)

BOLT WH

5/16x1 1/4

(2)

T-NUT 5/16

(20)

SCREW PFH

8x1 1/8

(2)

WASHER

LOCK EXT

8x19

%2/7:+[

3/&6

:$6+(5/2&.(;7[

3/&6

:3

WP15 - UPPER WALL PANEL - RIGHT - W2A01484

1 1/4"x10 1/8"x47" (32x258x1194)

FORT ASSEMBLY

STEP 40

WP14 - UPPER WALL PANEL - LEFT - W2A01483

1 1/4"x10 1/8"x47" (32x258x1194)

:$6+(5/2&.(;7[

3/&6

%2/7:+[

:3

3/&6

7187

3/&6

:3

(2)

BOLT WH

5/16x1 1/4

(2)

T-NUT 5/16

(20)

SCREW PFH

8x1 1/8

(2)

WASHER

LOCK EXT

8x19

6&5(:3)+[

3/&6

WP7 - UPPER WALL PANEL - RIGHT - W2A01474

1 1/4"x10 1/8"x47" (32x258x1194)

FORT ASSEMBLY

STEP 41

WP6 - UPPER WALL PANEL - LEFT - W2A01475

1 1/4"x10 1/8"x47" (32x258x1194)

(2)

BOLT WH

5/16x1 1/4

:$6+(5/2&.(;7[

3/&6

%2/7:+[

3/&6

:3

(2)

T-NUT 5/16

:3

(20)

SCREW PFH

8x1 1/8

7187

3/&6

(2)

WASHER

LOCK EXT

8x19

6&5(:3)+[

3/&6

FORT ASSEMBLY

STEP 42

M12 - WALL RAIL - W4L04482

5/8"x3 3/8"x9 5/8" (16x86x244)

(2)

BOLT WH

5/16x2

(2)

T-NUT 5/16

(2)

WASHER

LOCK EXT

8x19

7187

3/&6

:$6+(5/2&.(;7[

3/&6

%2/7:+[

3/&6

0

0

FORT ASSEMBLY

STEP 43

0

M4 - WALL SLAT - W4L04487

5/8"x3 3/8"x29 7/8" (16x86x758)

(2)

BOLT WH

5/16x1 1/4

(4)

SCREW PFH

8x1 1/8

(2)

T-NUT 5/16

%2/7:+[

3/&6

:$6+(5/2&.(;7[

3/&6

7187

3/&6

0

6&5(:3)+[

3/&6

(2)

WASHER

LOCK EXT

8x19

FORT ASSEMBLY

STEP 44

M13 - WALL SLAT - W4L04557

5/8"x3 3/8"x24 3/8" (16x86x618)

(24)

SCREW PFH

8x1 1/8

6&5(:3)+[

3/&6

0 3/&6

H8 - ARCHED ROOF SUPPORT - W4L04490

1"x3 3/8"x47 3/8" (24x86x1204)

FORT ASSEMBLY

STEP 45

%2/7:+[

3/&6

:$6+(5/2&.(;7[

3/&6

7187

3/&6

+

6&5(:3)+[

3/&6

+

H7 - ROOF SUPPORT - W4L04484

1"x3 3/8"x47 3/8" (24x86x1204)

(4)

BOLT WH

5/16x1 1/2

(12)

SCREW PFH

8x1 1/8

(4)

WASHER

LOCK EXT

8x19

(4)

T-NUT 5/16

H2 - ROOF SUPPORT - W4L04491

1"x3 3/8"x52 1/4" (24x86x1328)

FORT ASSEMBLY

STEP 46

INSTALL T-NUTS TO WALL BOARDS BEFORE ATTACHING 'H2'

BOARDS TO FORT. BE SURE AND ORIENT THEM AS SHOWN,

TO INSIDE OF CABIN.

+

6&5(:3)+[

3/&6

7187

3/&6

127(+2/(

/2&$7,216

(4)

BOLT WH

5/16x1 1/2

(8)

SCREW PFH

8x1 3/4

(4)

WASHER

LOCK EXT

8x19

(4)

T-NUT 5/16

:$6+(5/2&.(;7[

3/&6

%2/7:+[

3/&6

+

H9 - RAFTER - W4L04492

1"x3 3/8"x40 7/8" (24x86x1038)

FORT ASSEMBLY

STEP 47

7187

3/&6

:$6+(5/2&.(;7[

3/&6

%2/7:+[

3/&6

+

+

+

+

(4)

BOLT WH

5/16x1 3/4

(4)

WASHER

LOCK EXT

8x19

(4)

T-NUT 5/16

FORT ASSEMBLY

STEP 48

WP3 - GABLE - W2A01476

1 1/4"x10 1/8"x50 3/8" (32x258x1280)

:3

6&5(:3)+[

3/&6

:3

(24)

SCREW PFH

8x1 1/8

FORT ASSEMBLY

STEP 49

WP13 - WALL PANEL - W2A01477

1 1/4"x16 5/8"x24 1/4" (32x430x616)

(56)

SCREW PFH

8x1 1/8

:3 3/&6

6&5(:3)+[

3/&6

N5 - SUNBURST BOARD - W4L04493

5/8"x2 3/8"x15" (16x60x382)

N6 - SUNBURST BOARD - W4L04494

5/8"x2 3/8"x9" (16x60x230)

FORT ASSEMBLY

STEP 50

ATTACH SUNBURST BOARDS AS SHOWN ON ONE SIDE OF FORT.

REPEAT THIS STEP ON OTHER SIDE OF FORT.

K80 - SUNBURST HALF MOON - W103694

5/8"x3 3/4"x10 3/8" (16x96x264)

(28)

SCREW PFH

8x1 1/8

ƒ

6&5(:3)+[

3/&6

1

1

1

.

FORT ASSEMBLY

STEP 51

RP1 - PEAK ROOF PANEL - W2A01478

1 3/8"x15 7/8"x56 1/4" (35x404x1428)

53

6&5(:3)+[

3/&6

(4)

SCREW PFH

8x1 3/4

RP2 - ROOF PANEL - W2A01479

1 3/8"x13"x56 1/4" (35x329x1428)

FORT ASSEMBLY

STEP 52

6&5(:3)+[

3/&6

53

N7 - ROOF CLEAT TIE BLOCK - W4L04874

5/8"x1 5/8"x6" (16x40x152)

(8)

SCREW PFH

8x1 1/8

(8)

SCREW PFH

8x1 3/4

6&5(:3)+[

3/&6

1

FORT ASSEMBLY

STEP 53

REPEAT STEPS 51 AND 52 TO ATTACH ROOF BOARDS TO OTHER SIDE OF FORT.

K4 - CENTER SHELF - W4L04545

5/8"x5 1/4"x30 3/8" (16x134x772)

FORT ASSEMBLY

STEP 54

K3 - CENTER SHELF - W4L04544

5/8"x5 1/4"x26" (16x134x661)

J2 - INNER SHELF BRACE - W4L04549

1"x2 3/8"x10 5/8" (24x60x270)

(2)

SCREW

TAPPING 14x2

(2)

WASHER

FLAT 9x18

(6)

SCREW PFH

8x1 1/2

6&5(:3)+[

3/&6

.

.

-

6&5(:7$33,1*[

3/&6

:$6+(5)/$7[

3/&6

K5 - OUTER SHELF - W4L04547

5/8"x5 1/4"x22 1/2" (16x134x573)

FORT ASSEMBLY

STEP 55

K6 - OUTER SHELF - W4L04546

5/8"x5 1/4"x20 3/8" (16x134x518)

J2 - INNER SHELF BRACE - W4L04549

1"x2 3/8"x10 5/8" (24x60x270)

J1 - OUTER SHELF BRACE - W4L04550

1"x2 3/8"x10 5/8" (24x60x270)

(2)

SCREW

TAPPING 14x2

(2)

WASHER

FLAT 9x18

(4)

SCREW PFH

8x1 1/2

.

6&5(:3)+[

3/&6

-

6&5(:7$33,1*[

3/&6

:$6+(5)/$7[

3/&6

.

-

S1 - ATTACHMENT BLOCK - W4L04552

1"x1"x3 3/8" (24x24x86)

FORT ASSEMBLY

STEP 56

H10 - SHELF SUPPORT - W4L04551

1"x3 3/8"x9 3/4" (24x86x248)

(1)

WASHER

LOCK EXT

8x19

(1)

T-NUT 5/16

(1)

BOLT WH

5/16x1 3/4

%2/7:+[

3/&

:$6+(5/2&.(;7[

3/&

6&5(:3)+[

3/&6

(8)

SCREW PFH

8x1 1/2

7187

3/&

6

+

K6 - OUTER SHELF - W4L04546

5/8"x5 1/4"x20 3/8" (16x134x518)

FORT ASSEMBLY

STEP 57

K5 - OUTER SHELF - W4L04547

5/8"x5 1/4"x22 1/2" (16x134x573)

6&5(:3)+[

3/&6

.

J2 - INNER SHELF BRACE - W4L04549

1"x2 3/8"x10 5/8" (24x60x270)

J1 - OUTER SHELF BRACE - W4L04550

1"x2 3/8"x10 5/8" (24x60x270)

(2)

WASHER

FLAT 9x18

(2)

SCREW

TAPPING 14x2

(4)

SCREW PFH

8x1 1/2

-

.

6&5(:7$33,1*[

3/&6

:$6+(5)/$7[

3/&6

-

FORT ASSEMBLY

STEP 58

H10 - SHELF SUPPORT - W4L04551

1"x3 3/8"x9 3/4" (24x86x248)

%2/7:+[

3/&

:$6+(5/2&.(;7[

3/&

6&5(:3)+[

3/&6

S1 - ATTACHMENT BLOCK - W4L04552

1"x1"x3 3/8" (24x24x86)

(1)

BOLT WH

5/16x1 3/4

(1)

WASHER

LOCK EXT

8x19

(1)

T-NUT 5/16

(8)

SCREW PFH

8x1 1/2

+

7187

3/&

6

FORT ASSEMBLY

STEP 59

N1 - SHELF CLEAT - W4L04548

5/8"x2 3/8"x10 1/2" (16x60x268)

3/&6

1

6&5(:3)+[

3/&6

(8)

SCREW PFH

8x1 1/8

H13 - SEAT SUPPORT RAIL - W4L04558

1"x3 3/8"x18 5/8" (24x86x472)

FORT ASSEMBLY

STEP 60

ROCKWALL NOT SHOWN IN THIS VIEW.

H14 - SEAT SUPPORT RAIL CENTER - W4L04559

1"x3 3/8"x22" (24x86x570)

TZ - L BRACKET 2.5x38x50x55 - A100340

/%5$&.(7[[[

3/&6

+

7187

3/&6

+

(6)

BOLT WH

5/16x1 1/2

(12)

LAG SCREW

WH 5/16x2

(12)

WASHER

LOCK EXT

8x19

(6)

T-NUT 5/16

+

%2/7:+[

3/&6

:$6+(5/2&.(;7[

3/&6

/$*6&5(::+[

3/&6

M7 - SEAT RAIL - W4L04497

5/8"x3 3/8"x21 1/8" (16x86x536)

FORT ASSEMBLY

STEP 61

F1 - MOUNTING BLOCK - W4L04496

1 3/8"x2 3/8"x3 3/8" (36x60x86)

(1)

BOLT WH

5/16x2 1/4

(1)

NUT BARREL

WH 5/16x7/8

187%$55(/:+[

3/&

)

0

3/&6

%2/7:+[

3/&

FORT ASSEMBLY

STEP 62

E4 - SEAT BRACE - W4L04498

1 3/8"x3 3/8"x24" (36x86x609)

(1)

BOLT WH

5/16x2 1/4

(1)

NUT BARREL

WH 5/16x7/8

(1)

WASHER

LOCK EXT

8x19

(1)

WASHER

LOCK EXT

12x19

187%$55(/:+[

3/&

:$6+(5/2&.(;7[

3/&

0

(

%2/7:+[

3/&

:$6+(5/2&.(;7[

3/&

FORT ASSEMBLY

STEP 63

TZ - L BRACKET 2.5x38x50x55 - A100340

(2)

BOLT WH

5/16x1 1/2

(1)

NUT BARREL

WH 5/16x7/8

(2)

T-NUT 5/16

(1)

BOLT WH

5/16x1

187%$55(/:+[

3/&

%2/7:+[

3/&6

%2/7:+[

3/&

/%5$&.(7[[[

3/&6

7187

3/&6

FORT ASSEMBLY

STEP 64

P1 - SAFETY BRACE - W4L04499

1 3/8"x1 3/8"x15 1/2" (36x36x393)

(4)

SCREW PFH

8x1 1/4

6&5(:3)+[

3/&6

3

FORT ASSEMBLY

STEP 65

T4 - SEAT CLEAT - W4L04543

1"x1 3/8"x6 1/2" (24x34x164)

6&5(:3)+[

3/&6

(4)

SCREW PFH

8x1 1/2

7

FORT ASSEMBLY

STEP 66

M11 - SEAT - W4L04542

5/8"x3 3/8"x12" (16x86x304)

(8)

SCREW PFH

8x1 1/2

6&5(:3)+[

3/&6

0

FORT ASSEMBLY

STEP 67

REPEAT STEPS 61 THROUGH 66 AND ATTACH A SECOND SEAT UNDER THE CENTER SHELF.

REPEAT STEPS 61 THROUGH 66 AND ATTACH THE THIRD SEAT UNDER THE LEFT SHELF.

DR1 - DOOR PANEL - W2A01482

1 1/4"x16"x23 1/2" (32x406x596)

FORT ASSEMBLY

STEP 68

ATTACH DOOR AS SHOWN, USING SCREWS THROUGH HOLES IN PLASTIC HINGE.

(9)

SCREW PWH

8x1-1/4

'5

6&5(:3:+[

3/&6

FORT ASSEMBLY

STEP 69

LATCHING KNOB WITH SCREWS - A6P00028

(1)

SCREW PFH

8x1

(2)

SCREW PFH

8x3/4

6&5(:3)+[

3/&6

)$&(3/$7(

3/&

.12%)2563$&,1*

3/&

/$7&+

3/&

6&5(:3)+[

3/&

FORT ASSEMBLY

STEP 70

FX - HAND GRIP METAL GREEN 381 c/c - A100118

%2/7:+[

3/&6

:$6+(5/2&.(;7[

3/&6

187%$55(/:+[

3/&6

(8)

BOLT WH

5/16x1/2

(8)

WASHER

LOCK EXT

12x19

(8)

NUT BARREL

WH 5/16x5/8

+$1'*5,30(7$/*5((1FF

3/&6

SLIDE ATTACHMENT

STEP 1

O70 - SLIDE MOUNTING BOARD - W102822

5/8"x1 3/8"x20 3/8" (16x34x517)

(2)

SCREW PFH

8x1 1/8

2

6&5(:3)+[

3/&6

SLIDE ATTACHMENT

STEP 2

USING SLIDE HOLES AS A GUIDE,

PRE-DRILL 3/8" DIAMETER HOLES

THROUGH FLOOR IN THE OUTSIDE

(2) LOCATIONS ONLY.

QU - SLIDE VF 10 FT - A100287

/$*6&5(::+[

3/&

%2/7:+[

3/&6

(1)

LAG SCREW

WH 5/16x1 1/2

(2)

BOLT WH

5/16x1 1/4

(2)

T-NUT 5/16

7187

3/&6

6/,'(9))7

3/&

LADDER ATTACHMENT

LADDER ASSEMBLY

7187

3/&6

%2/7:+[

3/&6

:$6+(5/2&.(;7[

3/&6

(2)

BOLT WH

5/16x1 1/2

(2)

WASHER

LOCK EXT

8x19

(2)

T-NUT 5/16

/$''(5$66(0%/<

SWINGBEAM ATTACHMENT

SWINGBEAM ASSEMBLY

6:,1*%($0$66(0%/<

(4)

BOLT HEX

5/16x1 1/4

(4)

WASHER

SPLIT 5/16

(4)

WASHER

FLAT 8x27

%2/7+(;[

3/&6

:$6+(563/,7

3/&6

:$6+(5)/$7[

3/&6

GROUND STAKE ATTACHMENT

KC - METAL GROUND STAKE BROWN - A100178

NOTE:

FAILURE TO USE GROUND STAKES CAN

VOID WARRANTY & CAUSE INJURY!

(6)

LAG SCREW

WH 1/4x1-1/2

(6)

WASHER

FLAT 9x18

$3352;,0$7(/2&$7,212)*5281'67$.(6

21)257/22.,1*'2:1)520723

0(7$/*5281'67$.(%52:1

3/&6

:$6+(5)/$7[

3/&6

/$*6&5(::+[

3/&6

/2&$7(627+$7/$*6&5(:*2(67+528*+

%27+7+(*5281'%2$5'6$1'7+(835,*+76

TWIST STAKES INTO GROUND

AGAINST GROUND BOARDS

APPROXIMATELY WHERE

SHOWN. (6 PLCS)

6:,1*%($0*5281'67$.(6

/$*6&5(::+[

3/&6

:$6+(5)/$7[

3/&6

0(7$/*5281'67$.(%52:1

3/&6

ID PLATE ATTACHMENT

HC - BYD ID TAG (LARGE) AGES 3-10 - A100164

%<','7$*/$5*($*(6

3/&

6&5(:3)+[

3/&6

(4)

SCREW PFH

8x3/4

EZ - CHAIN GREEN 51.25" - A100068

FA - QUICK LINK - A100069

DO - CAPTAINS GLIDER ARM YELLOW - A100026

5' CAPTAINS GLIDER ASSEMBLY

DN - GLIDER SEAT DARK GREEN - A100025

(2)

BOLT WH

5/16x5 3/4

(2)

NUT LOCK

5/16

(2)

WASHER

FLAT 8x27

&+$,1*5((1

3/&6

48,&./,1.

3/&6

:$6+(5)/$7[

3/&6

187/2&.

3/&6

*/,'(56($7'$5.*5((1

3/&

%2/7:+[

3/&6

&$37$,16*/,'(5$50<(//2:

3/&6

GLIDER ATTACHMENT

SWING HANGER QUICK LINK

(4 PLCS)

&+$,1*5((1

3/&6

DP - SWING SEAT GREEN - A100027

SWING ATTACHMENT

EF - CHAIN GREEN 57" - A100047

FA - QUICK LINK - A100069

&+$,1*5((1

3/&6

48,&./,1.

3/&6

6:,1*6($7*5((1

3/&6

SR - "B" REVISION TAG - A100315

REVISION TAG ATTACHMENT

FIND AN APPROPRIATE SPOT UNDER THE FLOOR AND ATTACH REVISION TAG.

(AS SUGGESTED BELOW.)

%5(9,6,217$*

3/&

6&5(:3:+[

3/&6

(2)

SCREW PWH

8x5/8

FINAL STEP

DOUBLE CHECK EVERY BOLT,

SCREW AND NUT FOR TIGHTNESS.

MAKE SURE EVERY BOARD IS

SECURE AND MAKE SURE THE

PLAY SET IS LEVEL.

ENJOY YOUR NEW PLAY SET!

Limited Warranty

This Limited Warranty by Backyard Discovery applies to products manufactured under the Backyard Discovery brand or its other brands including but not limited to Backyard Botanical, Adventure Playsets, and Leisure Time

Products.

Backyard Discovery warrants that this product is free from defect in materials and workmanship for a period of one (1) year from the original date of purchase. This one (1) year warranty covers all parts including wood, hardware, and accessories. All wood carries a five (5) year pro-rated warranty against rot and decay. Refer to the schedule below for charges associated with replacement of parts under this Limited Warranty. In addition,

Backyard Discovery will replace any parts within the first 30 days from date of purchase found to be missing from or damaged in the original packaging.

This warranty applies to the original owner and registrant and is

non-transferable

. Regular maintenance is required to assure maximum life and performance of this product and failure by the owner to maintain the product according to the maintenance requirements may void this warranty. Maintenance guidelines are provided in the Owner’s Manual.

This Limited Warranty does not cover:

Labor for any inspection

Labor for replacement of any defective item(s)

Incidental or consequential damages

Cosmetic defects which do not affect performance or integrity of a part or the entire product

Vandalism, improper use, failure due to loading or use beyond the capacities stated in the applicable

Assembly Manual.

Acts of nature including but not limited to wind, storms, hail, floods, excessive water exposure

Improper installation including but not limited to installation on uneven, unlevel, or soft ground

Minor twisting, warping, checking, or any other natural occurring properties of wood that do not affect performance or integrity

Backyard Discovery products have been designed for safety and quality. Any modifications made to the original product could damage the structural integrity of the unit leading to failure and possible injury.

Modification voids any and all warranties and Backyard Discovery assumes no liability for any modified products or consequences resulting from failure of a modified product.

This product is warranted for RESIDENTIAL USE ONLY. Under no circumstance should a Backyard Discovery product be used in public settings. Such use may lead to product failure and potential injury. Any and all public use will void this warranty. Backyard Discovery disclaims all other representations and warranties of any kind, express or implied.

This Warranty gives you specific legal rights. You may have other rights as well which vary from state to state or province to province. This warranty excludes all consequential damages, however, some states do not allow the limitation or exclusion of consequential damages and therefore this limitation may not apply to you.

Pro Rated Part Replacement Schedule

Product Age

All Parts

0-30 days from date of purchase

Customer Pays

$0 and free shipping

Wood Rot and Decay Only

Rev5/20/10 BRS

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