WAGNER Paint Crew 770 Owner's Manual

Owner’s Manual

Contents

Before You Start

2 Important Safety Information

4 What’s in the Box

5 Assemble Your Wagner Paint Crew

Using the Wagner Paint Crew

6 Proper Use and Functions

7 Pressure Relief Procedure

8 Load Material

9 Getting Material to Flow Prior to

Spraying

10 Practice Spraying

Tips if Experiencing Spray Issues

12 Common Solutions to Spraying Issues

13 Clear the Spray Tip

14 Clean the Inlet Filter

15 Clean the Spray Gun Filter

Français - p. 25

Español - p. 49

Cleanup and Storage

16 Shut Down and Short Term Storage

17 Startup From Short Term Storage

18 Flush Material from Sprayer

19 Clean the Hopper

20 Clean Spray Gun Components

21 Long Term Storage

Troubleshooting

22 Fix Spraying Problems

24 Replacing Outlet Valve

24 Cleaning or Replacing Inlet Valve

Parts List

74 Parts and Accessories for Your Paint

Crew

Warranty

75 Limited Warranty for Your Paint Crew

0708 •

Form No. 0504945A


Important Safety

Information

Read all safety information before operating the equipment. Save these instructions

To reduce the risks of fire or explosion, electrical shock and the injury to persons, read and understand all instructions included in this manual.

Be familiar with the controls and proper usage of the equipment.

2

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

to PRIME to relieve the pressure. Refer to the

Pressure Relief Procedure (page 7) described in the pump manual.

• ALWAYS keep the tip guard in place while spraying.

The tip guard provides some protection but is mainly a warning device.

• ALWAYS remove the spray tip before flushing or cleaning the system.

• Paint hose can develop leaks from wear, kinking and abuse. A leak can inject material into the skin.

Inspect the hose before each use. Do not use hose to lift or pull equipment.

• NEVER use a spray gun without a working trigger lock and trigger guard in place.

• All accessories must be rated at or above 2800

PSI/193 BAR. This includes spray tips, guns, extensions, and hose.

NOTE TO PHYSICIAN:

Injection into the skin is a traumatic injury. It is important to treat the injury as soon as possible.

DO NOT delay treatment to research toxicity.

Toxicity is a concern with some coatings injected directly into the blood stream. Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable.

HAZARD: Injection injury

A high pressure paint stream produced by this equipment can pierce the skin and underlying tissues, leading to serious injury and possible amputation. See a physician immediately.

DO NOT TREAT AN INJECTION

INJURY AS A SIMPLE CUT! Injection can lead to amputation. See a physician immediately.

The maximum operating range of the gun is 2800

PSI/193 BAR fluid pressure.

PREVENTION:

• NEVER aim the gun at any part of the body.

• Do not aim the gun at, or spray any person or animal.

• NEVER allow any part of the body to touch the fluid stream. DO NOT allow body to touch a leak in the fluid hose.

• NEVER put your hand in front of the gun. Gloves will not provide protection against an injection injury.

• ALWAYS lock the gun trigger, shut the pump off, and release all pressure before servicing, cleaning the tip or guard, changing tip, or leaving unattended.

Pressure will not be released by turning off the motor. The PRIME/SPRAY knob must be turned

HAZARD: HAZARDOUS VAPORS

Paints, solvents, insecticides, and other materials can be harmful if inhaled or come in contact with the body. Vapors can cause severe nausea, fainting, or poisoning.

PREVENTION:

• Use a respirator or mask if vapors can be inhaled.

Read all instructions supplied with the mask to be sure it will provide the necessary protection.

• Wear protective eye wear.

• Wear protective clothing as required by coating manufacturer.

Before You Start • Important Safety Information

HAZARD: EXPLOSION OR FIRE

Solvent and paint fumes can explode or ignite. Property damage and/or severe injury can occur.

PREVENTION:

• Provide extensive exhaust and fresh air introduction to keep the air within the spray area free from accumulation of flammable vapors. Solvent and paint fumes can explode or ignite.

• Do not spray in a confined area.

• Avoid all ignition sources such as static electric sparks, open flames, pilot lights, electrical appliances, and hot objects. Connecting or disconnecting power cords or working light switches can make sparks. Paint or solvent flowing through the equipment is able to result in static electricity.

• Do not smoke in spray area.

• Fire extinguisher must be present and in good working order.

• Place paint pump in a well-ventilated area away from the spray object. Flammable vapors are often heavier than air. Floor area must be extremely well ventilated.

• The equipment and objects in and around the spray area must be properly grounded to prevent static sparks.

• Keep area clean and free of paint or solvent containers, rags and other flammable materials.

• Use only conductive or grounded high pressure fluid hose. Gun must be grounded through hose connections.

• Power cord must be connected to a grounded circuit.

• Always flush unit into a separate metal container, at low pump pressure, with spray tip removed.

Hold gun firmly against side of container to ground container and prevent static sparks.

• Follow the material and solvent manufacturer’s warnings and instructions. Know the contents of the paints and solvents being sprayed. Read all Material

Safety Data Sheets (MSDS) and container labels provided with the paints and solvents. Follow the paint and solvent manufacturer’s safety instructions.

English


• This product may be used only with water-based materials or materials with a minimum flash point of

70ºF (21ºC) for spraying or cleaning. Do not spray or clean with materials having a flash point less than 70ºF (21ºC), such as solvent based lacquers, enamels, and/or stain blockers. Flash point is the temperature at which a fluid can produce enough vapors to ignite.

• Plastic can cause static sparks. Never hang plastic to enclose a spray area. Do not use plastic drop cloths when spraying flammable materials.

• Use lowest possible pressure to flush equipment.

• Do not spray onto pump assembly.

HAZARD: EXPLOSION HAZARD DUE TO

INCOMPATIBLE MATERIALS

Will cause property damage or severe injury.

PREVENTION:

• Do not use materials containing bleach or chlorine.

• Do not use halogenated hydrocarbon solvents such as bleach, mildewcide, methylene chloride and 1,1,1 - trichloroethane.

They are not compatible with aluminum.

• Contact your coating supplier about the compatibility of material with aluminum.

HAZARD: GENERAL

Can cause severe injury or property damage.

PREVENTION:

• Read all instructions and safety precautions before operating equipment.

• Follow all appropriate local, state, and national codes governing ventilation, fire prevention, and operation.

• The United States Government Safety Standards have been adopted under the Occupational

Safety and Health Act (OSHA). These standards, particularly part 1910 of the General Standards and part 1926 of the Construction Standards should be consulted.

• Use only manufacturer authorized parts. User assumes all risks and liabilities when using parts that do not meet the minimum specifications and safety requirements of the pump manufacturer.

• Before each use, check all hoses for cuts, leaks, abrasion or bulging of cover. Check for damage or movement of couplings. Immediately replace the hose if any of these conditions exist. Never repair a paint hose. Replace it with another grounded highpressure hose.

• All hoses and fittings must be secured before operating spray pump. Unsecured parts can eject at great force or leak a high pressure fluid stream causing severe injury.

• All hoses, swivels, guns, and accessories must be pressure rated at or above 2800 PSI/193 BAR.

• Do not spray outdoors on windy days.

• Wear clothing to keep paint off skin and hair.

• Do not operate or spray near children. Keep children away from the equipment at all times.

• Do not overreach or stand on an unstable support.

Keep effective footing and balance at all times.

• Stay alert and watch what you are doing.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

IMPORTANT ELECTRICAL INFORMATION

NOTICE

Use only a 3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle that will accept the plug on the product. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A 14 or 12 gauge cord is recommended (see chart). If an extension cord is to be used outdoors, it must be marked with the suffix

W-A after the cord type designation. For example, a designation of SJTW-A would indicate that the cord would be appropriate for outdoor use.

Wagner Spray Tech accessory extension cords recommended:

P/N 0090241 20 foot extension cord.

P/N 0090242 35 foot extension cord.

Cord gauge

12

14

Maximum cord length

150 feet

100 feet power source, use more extension cord, not more spray hose.

Grounding Instructions

This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.

WARNING - Improper installation of the grounding plug can result in a risk of electric shock.

If repair or replacement of the cord or plug is necessary, do not connect the green grounding wire to either flat blade terminal. The wire with insulation having a green outer surface with or without yellow stripes is the grounding wire and must be connected to the grounding pin.

Check with a qualified electrician or serviceman if the grounding instructions are not completely understood, or if you are in doubt as to whether the product is properly grounded. Do not modify the plug provided.

If the plug will not fit the outlet, have the proper outlet installed by a qualified electrician.

This product is for use on a nominal 120 volt circuit and has a grounding plug that looks like the plug illustrated below. Make sure that the product is connected to an outlet having the same configuration as the plug. No adapter should be used with this product.

Grounded outlet

Grounded pin

Cover for grounded outlet box

If you experience problems with your sprayer at any time during assembly, operation, or cleanup, please refer to the

Troubleshooting section of this manual (page 22), or call customer service at: 1-800-328-8251

English Before You Start • Important Safety Information 3


What’s in the Box?

Washer*

The Spray Gun

Spray Tip

Assembly

The Paint Crew

Saddle seat*

Spray tip

* Saddle seat and washer come pre-assembled inside spray guard

Trigger

Spray Hose Fitting

Trigger

Lock

Handle

Inlet

Filter

Spray Hose

Handle

Hardware

Spray

Hose

Outlet l

O

Questions?

Call Wagner Technical Service

1-800-328-8251

Register your product online at: www.wagnerspraytech.com

4 Before You Start • What’s in the Box?

Hopper Lid

PRIME/SPRAY Knob

Fill Line

Hopper

Material

Return

Tube

ON/OFF Switch

Inlet Valve Tool

English

2

Assemble Your

Wagner Paint

Crew

What you’ll need

• Phillips screwdriver

• Wrench (2)

Note: Do not plug in the power cord until assembly is complete.

2.

Insert handle

6

3


3.

On each side of the handle install bolt and tighten wing nut over lock washer

7

TIGHTEN

THREAD

THREAD

4. Thread one end of spray hose to outlet valve on sprayer

5.

Tighten with wrench

English

6.

Thread other end of spray hose to spray gun

7.

Hold spray gun with one wrench and tighten hose nut with other wrench

Before You Start • Assemble Your Wagner Paint Crew 55

6


Proper Use and

Functions

Specifications

Weight . . . . . . . . . . . . . . . . . . .25 lbs

Capacity . . . . . . . . . . . . . . . . . .2 gallon hopper

Power source . . . . . . . . . . . . . .½ Hp universal motor

Power requirement . . . . . . . . . .15 amp minimum circuit on

120 VAC, 60 Hz current

Generator . . . . . . . . . . . . . . . . .8000 Watt

Max. spraying pressure . . . . . .2800 PSI

Controls and Functions

ON/OFF Switch: The ON/

OFF switch turns power to sprayer on and off

(O=OFF,|=ON)

PRIME/SPRAY Knob: The

PRIME/SPRAY knob directs material to the material return tube when set to PRIME (figure

A) or to spray hose when set to

SPRAY (figure B)

PRIME

Figure A.

Figure B.

Spray Hose: The spray hose connects the spray gun to the pump

O

Spray Gun: The spray gun controls the delivery of material being pumped

Material Return Tube:

Fluid is sent back out through the return tube and into the hopper when the PRIME/

SPRAY knob is in the PRIME position

SPRAY

Capability

Sprays a variety of paints (oil-based and latex), primers, stains, preservatives and other nonabrasive materials. Do not use materials with flash points below 70° F (21° C)

Do not use!

This pump should not be used with textured materials, block filler, lacquers, industrial enamels, or asphalt sealer or materials containing HHC. See coating supplier if flash point is not listed on the container

Safety features

Spray gun trigger lock and pressure diffuser; builtin tip safety guard; PRIME/SPRAY knob for safe pressure release. Conforms to ULSTD 1450. Certified to CAN/CSAC 22.2 NO 68-92

Using the Wagner Paint Crew • Proper Use and Functions English


Pressure Relief

Procedure*

* Perform when instructed

Start

Start

1 What you’ll need

• Waste bucket

Be sure to follow the Pressure Relief Procedure when shutting the unit off for any purpose. This procedure is used to relieve pressure from the spray hose. Failure to do so could result in serious injury.

Important Safety Warning

Be careful when handling the spray gun so you don’t accidently spray yourself. The high pressure paint stream could pierce your skin causing serious injury. If an accident happens see detail procedures in the Safety Information section on pages 4-5.

See physician immediately and bring this instruction manual.

2 3 4 5

TU

RN l

OFF

O

English

2.

Lock spray gun

LO

CK

3.

Turn power OFF 4.

Turn knob to PRIME

Using the Wagner Paint Crew • Pressure Relief Procedure

5.

Unlock spray gun. Spray into a waste bucket until pressure is relieved. Lock the spray gun

7


1. Load

Material

2

PUSH

FILL

TO

LINE

4

5

TU

RN

Start 1 What you’ll need

• The material you plan to spray

• Extension cord

• Waste container

6

7

8

ON

9

2.

Push tab on filter twice to test inlet valve operation l l

10

OFF

3.

Fill hopper TIP: If material is old, strain when pouring into hopper to help prevent clogging when spraying

12

O O

4.

Plug in sprayer

5.

Turn knob to PRIME

HOPPER LID

11

REP

LAC

E T

UBE

8

6.

Remove material return tube from hopper

7.

Hold tube over waste container

8.

9.

Turn power ON

Steady flow for 5 seconds

10.

Turn power OFF

11.

Snap return tube back in place

Using the Wagner Paint Crew • Load Material

12.

Place hopper lid on

English

2. Getting

Material to Flow

Prior to Spraying

2

UN

LO

CK

3


SQUEEZE

Start

English


• Scrap material/cardboard

• Drop cloths to protect floors and furnishings from overspray

Special Note

Don’t let the hopper run empty. If the hopper runs empty go to page 8 “Load Material” and page 9 “Getting Material to Flow “ and follow the steps as shown

4

ON

5

TUR

N l

4.

Turn power ON

2.

Unlock spray gun by turning trigger lock down

3.

Point spray gun at piece of scrap material/ cardboard. Squeeze and hold trigger for steps

4-6

6 7

SPRAY

5.

Turn knob to SPRAY

O

6.

Continue to squeeze trigger until the material is flowing freely through spray gun

LO

CK

7.

Release trigger and lock spray gun

Using the Wagner Paint Crew • Getting Material to Flow Prior to Painting 9


3. Practice

Spraying


• Scrap material/cardboard

GOOD

JOB!

Practice on a piece of scrap material/cardboard

Hold the Spray Gun Level

GOOD JOB!

BAD

Tip:

Trigger gun after starting the stroke. Release the trigger before ending the stroke. The spray gun should be moving when the trigger is pulled and released. Overlap each stroke by about 30%. This will ensure an even coating.

10 Using the Wagner Paint Crew • Practice Spraying English


Spray Technique

GOOD JOB!

BAD

Start stroke

Pull

trigger

Move

steadily

Spray Pattern

GOOD SPRAY PATTERN

Release trigger

End

stroke

BAD SPRAY PATTERN: TAILING

Overlap Your Strokes

GOOD JOB!

!

See page 12

Using the Wagner Paint Crew • Practice Spraying English 11

Solutions if Experiencing Spray Issues

Common

Solutions to

Spraying Issues

Keep material flowing smoothly while spraying

Straining material when loading hopper helps minimize clogging

If experiencing issues with spray patterns or if material isn’t flowing smoothly follow instructions to clear the following:

Spray Tip

If using thicker material the tip may become clogged. Follow Clear the Spray Tip Instructions on page 13

Inlet Filter

The inlet filter located in the hopper is more likely to clog with thick material or if something like a leaf gets in the hopper, follow Clean the Inlet

Filter instructions on page 14

Spray Gun Filter

When using thicker material the filter may become clogged follow Clean the Spray Gun

Filter instructions on page 15

Inlet Filter

If material isn’t flowing properly after clearing these things see additional instructions in the Fix Spraying Problems section

Page 22

Spray Tip

Filter

12 Solutions if Experiencing Spray Issues • While You Are Spraying English

Solutions if Experiencing Spray Issues

2

LOC

K

4

Clear the

Spray Tip

Start

3


• Scrap material/cardboard l

Do not attempt to unclog or clean the tip with your finger.

High pressure fluid can cause injection injury.

OFF O

2. Release trigger and lock spray gun

3.

Turn power OFF

5

TUR

N

7

4. Rotate reversible spray tip 180 degrees to

CLEAN position (arrow pointing toward rear of spray gun)

8

Note: If spray tip is difficult to rotate relieve pressure by turning PRIME/SPRAY knob to PRIME and squeeze trigger while pointing at scrap material/cardboard. Release trigger and try rotating spray tip again

9

English

6

ON

5. Turn knob to SPRAY

6. Turn power ON l

UN

LO

CK

O

7. Unlock spray gun 8. Point at scrap material/cardboard and squeeze trigger until material comes out in a high pressure stream. Release trigger and lock spray gun

Solutions if Experiencing Spray Issues • Clear the Spray Tip

9. Reverse spray tip so arrow points forward and resume spraying

13


Clean the Inlet

Filter

IMPORTANT: Never clean filter by poking with sharp object .

3

HANDLE

be heavy when filled with spraying to lift with your legs and not your back in order to reduce the risk of injury.

HANDLE


• Original material container

• Warm, soapy water for latex material

• Mineral spirits for oil based materials

2 Perform Pressure

Relief Procedure

Page 7

4

INLET FILTER

5

3. Empty material from hopper into original material container

6

REPLACE

7.

To resume painting follow:

Load Material and

Get Material to Flow instructions

Page 8-9

14

4. Remove inlet filter from hopper

5. Clean inlet filter using appropriate cleaning solution; warm, soapy water for latex material and mineral spirits for oil based materials

6. Replace inlet filter

Tips if Experiencing Spray Issues • Clean the Inlet Filter English

3


4

Clean the

Spray Gun

Filter

IMPORTANT: Never clean filter by poking with sharp object.

Start

5


• Wrench

• Warm, soapy water for latex material

• Mineral spirits for oil based materials

• Replacement spray gun filter

(if necessary)

6

2 Perform Pressure


Page 7

7

PULL

3. Pull trigger guard to separate from filter housing

8

4. Unscrew filter housing using a wrench

9

5. Remove filter from housing

English

6. Clean with appropriate cleaning solution for material being used; warm, soapy water for latex material and mineral spirits for oil based material

7.

Inspect filter for damage and replace if rips are found

8. Replace cleaned filter, tapered end first, into gun housing. Note: It is important to place tapered end first to ensure proper sprayer operation

Tips if Experiencing Spray Issues • Clean the Spray Gun Filter

9.

Reassemble spray gun

15


Shut Down and Short Term

Storage

or


• Water

• Plastic bag or bucket

• Rags

4

2 Instructions are for latex material only

Note: If using oil based material follow instructions for

Cleanup and Storage on page 18

This procedure should be used when taking a short term break or when ending your project for the day. If your break is longer than 16 hours follow instructions for Cleanup and

Storage on page 18

3 Perform Pressure Relief Procedure

Page 7

5 6

HOPPER LID

OR

4.

Place spray gun in plastic bag or immerse into bucket of water

16

5.

If your break is more than an hour slowly pour

½ cup of water of paint in hopper. This helps prevent paint from drying and causing possible clogs

Cleanup and Storage • Shut Down and Short-Term Storage

6.

Place lid on hopper and keep sprayer out of sun

English

Startup from

Short Term

Storage


• Stir stick

2

OR

2.

Remove spray gun from plastic bag or from bucket of water

3 4


English

3.

If water was added during shut down stir water into material

Page 9

4.

Steps for Getting Material to Flow ( page 9 )

Cleanup and Storage • Startup from Short-Term Storage 17


Flush Material

From Sprayer


• Warm, soapy water if using latex material

• Mineral spirits if using oilbased material

• Waste container

Follow these steps whenever cleaning with mineral spirits:

• If spraying or cleaning with oil-based materials, the spray preparing the spray hose or cleaning.

• Ground the gun by holding it against the edge of a metal container while purging.

Failure to do so may lead to a static electric discharge which may cause a fire

• Always flush spray gun at least pump one gallon metal container, gallon container, then flush

• Area must be free from vapors

• Follow all cleanup instructions

18 or

6

7

2

Cleaning Notes

• When using latex material, clean sprayer and components with warm, soapy water. For oil based material use mineral spirits.

Never use mineral spirits with latex materials

• NEVER use gasoline to clean sprayer

• Dispose of used cleaning solution properly

• Thorough cleaning and lubrication of sprayer is important to ensure proper operation after storage

• If you flush your sprayer with mineral spirits, repeat

Flush Material From Sprayer instructions using warmsoapy water

8

3

4

Perform Pressure


Page 7

4.

Remove spray tip and guard and place in cleaning solution

11

SQUEEZE

5

HANDLE

HANDLE

5.

Empty material from hopper into original material container. Make sure to lift with your legs and not your back to avoid injury.

12

TU

RN

9

10

ON

TUR

N l

O l

OFF

O

6.

Fill hopper with appropriate cleaning solution

7.

Point spray gun at side of waste container

8.

9.

Squeeze trigger

Turn power

10.

ON

Turn knob to SPRAY

Cleanup and Storage • Clean the Sprayer

11.

Continue squeezing trigger until fluid is coming out clear.

Repeat as necessary

12.

Turn knob to PRIME and squeeze trigger until pressure is relieved. Release trigger, lock spray gun, turn power OFF

English

Clean the Hopper

2 or

3

INLET

FILTER


Start

4


• Warm, soapy water

• Mineral spirits if using oilbased material

• Rags

Do not allow any fluid to drip onto the motor housing.

5

2.

Rinse hopper with appropriate cleaning solution

7

TU

RN

4.

Partially fill hopper with

NEW cleaning solution

English

3.

Remove inlet filter and clean with appropriate cleaning solution.

Replace inlet filter in hopper

9 11

6

5.

Remove material return tube from hopper

6.

Hold tube over waste container

2-3 MINUTES

8 10

ON l l

OFF

7.

8.

Turn knob to

Turn power

PRIME

ON

Cleanup and Storage • Clean the Hopper

9.

Hold material return tube over a waste container. Run for

2 to 3 minutes

10.

Turn power OFF

11.

Properly dispose of cleaning solution in hopper

Note: If mineral spirits were used to clean hopper repeat clean hopper instructions using warm, soapy water

19


Clean

Spray Gun

Components

5

HOUSEHOLD

OIL


• Soft bristled brush

• Light household oil


• Mineral spirits for oil based material

• Wrench

6

OIL

2

Perform Pressure


Page 7

7

3 4

3. Pull trigger guard to separate from filter housing and unscrew housing using a wrench

8

4.

Remove filter from spray gun

9

Filter

HOUSEHOLD

OIL

5.

Clean spray tip and filter with soft bristled brush and appropriate cleaning solution

20

6.

Pour a few drops of light household oil inside gun housing

7.

Install gun filter tapered-end first. Reassemble spray gun

8. Install spray tip with arrow pointing towards front of spray guard tip

Cleanup and Storage • Clean Spray Gun Components

9.

Install spray tip and guard assembly

English

Long Term

Storage

2

INLET

FILTER

HOUSEHOLD

OIL


• Light household oil

• Rags

2.

Remove inlet filter

4 5 6

REPLACE

l

OFF O l

ON

O

5 SECONDS

English

4.

Cover outlet valve with a rag. Turn power ON . Let run for 5 seconds

5.

Turn power OFF 6.

Replace inlet filter

Cleanup and Storage • Long Term Storage

3


OIL

HOUSEHOLD

OIL

3.

Pour approximately 2 ounces of light household oil into inlet valve

7

7.

Wipe entire unit, hose and spray gun with damp cloth to remove accumulated material

21

Troubleshooting

Fix Spraying Problems

Before servicing, always release system pressure by following Pressure Relief

Procedure (page 7).

Problem A: The sprayer does not start

Cause

1.

Sprayer is not plugged in

2.

ON/OFF switch is set to OFF

3.

The sprayer shuts off while under pressure

4.

No voltage is coming from wall plug

5.

The extension cord is damaged or has too low a capacity

6.

There is a problem with sprayer motor

Solution

Plug sprayer in

Turn ON/OFF switch to ON

Motor will cycle ON and OFF while spraying to regulate pressure. This is normal

Test the power supply voltage

Replace extension cord

Take sprayer to Wagner Authorized Service Center

Problem B: The sprayer starts but does not draw material when the PRIME/SPRAY knob is set to PRIME

Cause

1.

The sprayer will not prime properly or has lost prime

2.

The hopper is empty

3.

The sprayer is not on level ground

4.

The inlet filter is clogged

5.

The inlet valve is stuck

6.

The outlet valve is stuck

7.

The inlet valve is worn or damaged

8.

The PRIME/SPRAY valve is plugged

Solution

Refer to Getting Material to Flow section see page 9

Refer to Load Material and Getting Material to Flow sections see pages 8-9

Relocate sprayer to level ground

Refer to Clean the Inlet Filter see page 14

Inlet may be stuck from old material. Push filter tab to release. If still stuck refer to Clean the Inlet Filter see page 14 or Replace the Inlet Valve see page 24 *

Refer to Replacing Outlet Valve see page 24

Refer to Cleaning or Replacing Inlet Valve see page 24 *


Problem C: The sprayer draws up material but the pressure drops when the gun is triggered

Cause

1.

The spray tip is worn

2.


3.

The spray tip is plugged

4.

The spray gun filter is clogged

5.

The material is too heavy or coarse

6.

The outlet valve assembly is dirty or worn

7.

The inlet valve assembly is damaged or worn

Solution

Replace spray tip with a new one**


Refer to Clear the Spray Tip see page 13

Refer Clean the Spray Gun Filter see page 15 . Keep extra filters on hand

Thin or strain the material

Refer to Replacing Outlet Valve see page 24 *

Refer to Clean or Replace Inlet Valve see page 24 *

22 Troubleshooting • Fixing Spraying Problems English

Problem D: The PRIME/SPRAY knob is set to SPRAY and there is flow through the material return tube

Cause

1.

The PRIME/SPRAY valve is dirty or worn

Solution


Problem E: The spray gun leaks

Cause

1.

Gun filter housing is loose

2.

Internal parts of spray gun are worn or dirty

Solution

Tighten handle


Problem F: The spray tip assembly leaks

Cause

1.

The spray tip was assembled incorrectly

2.

Gun seal is worn

Solution

Check tip assembly and assemble properly see page 20, steps 8-9

Replace the seal*

Problem G: The spray gun will not spray

Cause

1.

The spray tip plugged

2.


3.

The spray tip is in CLEAN position

4.

PRIME/SPRAY knob not set on SPRAY

Solution


Refer to Clean the Spray Gun Filter see page 15 . Keep extra filters on hand

Rotate spray tip to SPRAY position see page 13, step 9

Turn PRIME/SPRAY knob to SPRAY see page 9 Getting Material to Flow

Problem H: The spray pattern is poor (tailing)

Cause

1.

The spray tip is plugged

2.


3.


4.

The spray tip is worn

5.

The material is too thick

6.

Pressure loss

Solution



Refer to Clean the Spray Gun Filter see page 15 . Keep extra filters on hand

Replace the spray tip

Thin material using appropriate thinning solution

Refer to Causes and Solutions for Problem C

* Special repair kits with instructions are available for these procedures. Refer to the Maintenance section of this manual for a list of the kits and their part numbers

** Additional parts are available for this procedure. Refer to the Accessories ( page 74 ) section of this manual for a list of the parts and their part numbers

English

Daily Maintenance

The only daily maintenance necessary is thorough cleaning

Follow the cleaning procedures in this manual

Extended Maintenance

Some pump parts eventually wear out from use and must be replaced. The following is a list of available repair kits. Pump performance is the only reliable indicator of when to replace wear parts. Refer to the Troubleshooting section for more information on when to use these kits

Troubleshooting • Fixing Spraying Problems

Kit Part # Description

0515221

0515237

0501014

Inlet valve kit

Outlet valve kit

Saddle seat/seal kit

Troubleshooting

23

Troubleshooting

Replacing Outlet Valve

Replacement of the outlet valve may be necessary if spray performance remains poor after following steps in the Fix

Spraying Problems section. Replacement valves can be ordered by calling the customer service number found on page 2


• Wrench

• Rag



2

REMOVE

2. Unscrew outlet valve from outlet valve housing using wrench

3.

Remove any accumulated material inside outlet valve housing using appropriate solution for material being used

4. Replace with new outlet valve and tighten with wrench

24

Cleaning or Replacing Inlet Valve

Start

Cleaning or replacing the inlet valve may be necessary if spray performance remains poor after following steps in the Fix Spraying Problems section. Problems with the inlet valve are usually caused by improper cleaning or storage.

Replacement kits may be ordered by calling the customer service number found on page 2


• Inlet valve tool

• Ratchet wrench, extension

• Household oil



INLET VALVE

Inlet

O-ring fitting

O-ring

2

REMOVE

3

INLET VALVE TOOL

2.

Remove inlet filter from bottom of hopper

Troubleshooting • Replace Outlet Valve

3.

Attach inlet valve tool to ratchet wrench extension.

Insert inlet valve tool into inlet fitting. Turn counter-clockwise and remove from housing fitting

O-ring

Inlet valve valve

O-ring

4.

Inspect the three inlet fitting

O-rings and replace if worn. If not replacing O-rings do not remove them but clean with appropriate cleaning solution based on material being used.

Lubricate with light household oil

5.

Place inlet valve O-ring in housing and set inlet valve on top of O-ring

6.

Replace inlet fitting in house and tighten with inlet valve tool and ratchet wrench

English

Parts List • Liste de pièces • Lista de piezas

Parts and Accessories • Pièces et Accessoires • Piezas y Accesorios

Sprayer • Pulvérisateur • Rociador

1

2

7

3

4

5

6

Spray Gun • Pistolet • Pistola

3

6

8

5

1

2

6

9

Item

Article

Articulo

1

2

3

4

5

6

7

8

9

Part No.

No de piéce

Pieza No.

0515223

0515297

0515225

0515417

0515237

0515999

0515226

English - Description

Hopper lid

Handle, upper

Bolt, washer, and wing nut kit

Inlet filter

Outlet valve

Feet

Return tube / fitting

0515370

0515221

Inlet valve tool

Inlet valve kit

Français - Description Español - Descripción

Couvercle de trémie

Poignée

Tapa de tolva

Mango

Trousse de boulon, rondelle et écrou

Filtre d’entrée

Soupape de sortie

Supports

Tube de retour / raccord

Outil de soupape d’entrée

Trousse de joint de soupape d’entrée

Juego de perno, rondana y tuerca

Filtro de entrada

Válvula de salida

Soportes

Tubo de retorno / conector

Herramienta de válvula de entrada

Juego de sellos para la válvula de entrada

Quantity

Quantite

Cantidad

1

1

1

1

1

4

1

1

1

Item

Article

Articulo

1

2

3

4

5

6

Part No.

No de piéce

Pieza No.

0501011

0501413

0515229

0154675

0515228

------

English - Description

Guard assembly

Tip, 413

Complete gun assembly

Includes items 3,4,5,6

Filter, 100 mesh (yellow,

2 pack)

Seal

Filter housing

Français - Description Español - Descripción

Protège-embout Ensamblaje de protección

Buse, 413 Boquilla, 413

Pistolet et ses composants (incluis les articles 3-6)

Filtre, maille 100 (jaune, trousse de 2)

Joint d’etanchéite

Logement de filtre

Ensamblaje de la pistola

(incluye articulos 3-6)

Filtro, malla 100

(amarillo, juego de 2)

Sello

Alojamiento de filtro

Quantity

Quantite

Cantidad

1

1

1

1

1

1

4

Español Français English

Warranty • Garantie • Garantía

Limited Warranty for Your Paint Crew 770

Limited Warranty

AIRLESS PAINT SPRAY EQUIPMENT

This product, manufactured by Wagner Spray Tech Corporation

(Wagner), is warranted to the original retail purchaser against defects in material and workmanship for one year from date of purchase.

This warranty does not cover damage resulting from improper use, accidents, user’s negligence or normal wear. This warranty does not cover any defects or damages caused by service or repair performed by anyone other than a Wagner Authorized

Service Center. This warranty does not apply to accessories.

ANY IMPLIED WARRANTY OF MERCHANTABILITY OR

FITNESS FOR A PARTICULAR PURPOSE IS LIMITED TO

ONE YEAR FROM DATE OF PURCHASE.

WAGNER SHALL NOT IN ANY EVENT BE LIABLE FOR ANY

INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND,

WHETHER FROM BREACH OF THIS WARRANTY OR ANY

OTHER REASON.

If any product is defective in material and/or workmanship during the applicable warranty period, return it with proof of purchase, transportation prepaid to any Wagner Authorized

Service Center. (Service Center listing is enclosed with this product.) Wagner’s Authorized Service Center will either repair or replace the product (at Wagner’s option) and return it to you, postage prepaid.

SOME STATES DO NOT ALLOW LIMITATIONS ON

HOW LONG AN IMPLIED WARRANTY LASTS OR THE

EXCLUSION OF INCIDENTAL OR CONSEQUENTIAL

DAMAGES, SO THE ABOVE LIMITATION AND EXCLUSION

MAY NOT APPLY TO YOU.

THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS,

AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY

FROM STATE TO STATE.

GARANTIE LIMITÉE

MATÉRIEL DE PULVÉRISATION DE PEINTURE SANS AIR

Ce produit, fabriqué par Wagner Spray Tech Corporation

(Wagner), est garanti, au bénéfice de l’acheteur au détail d’origine, contre tout vice de matières et toute malfaçon pour un an à compter de la date d’achat.

La présente garantie ne s’applique pas aux dégâts entraînés par une utilisation incorrecte, par la négligence de l’usager ou par l’usure normale. La présente garantie ne s’applique pas non plus aux défectuosités ou dommages résultant de l’entretien ou de la réparation que fait une personne quelconque qui ne soit pas membre d’un centre d’entretien autorisé pour les produits Wagner. La présente garantie ne s’applique pas aux accessoires.

TOUTE GARANTIE IMPLICITE DE QUALITÉ MARCHANDE

OU D’ADAPTATION À UN USAGE PARTICULIER EST LIMITÉE

À UNE PÉRIODE DE 30 JOURS POUR UNE UTILISATION

PROFESSIONNELLE OU DE LOCATION ET D’UNE ANNÉE

POUR L’UTILISATION DOMESTIQUE, À COMPTER DE LA

DATE D’ACHAT.

TOUTE GARANTIE IMPLICITE DE VENDABILITÉ OU DE

CONVENANCE À UNE DESTINATION PARTICULIÈRE EST

LIMITÉE À UN AN À COMPTER DE LA DATE D’ACHAT.

Si un produit est défectueux en ce qui concerne les matériaux ou l’exécution pendant la période de garantie applicable, vous devez le retourner, avec une preuve d’achat et frais de port payés, à n’importe quel centre d’entretien autorisé pour les produits Wagner. (Une liste de ces centres d’entretien est jointe

à ce produit.) Le centre d’entretien autorisé pour les produits

Wagner réparera ou remplacera le produit (à la discrétion de

Wagner) et vous le retournera par la poste, avec frais de port payés.

CERTAINES PROVINCES INTERDISENT LES

RESTRICTIONS SUR LA DURÉE D’UNE GARANTIE

IMPLICITE OU L’EXCLUSION DES DOMMAGES

ACCESSOIRES OU INDIRECTS. IL SE PEUT DONC QUE LA

RESTRICTION ET L’EXCLUSION ÉNONCÉES CI-DESSUS

NE S’APPLIQUENT PAS À VOUS.

LE PRÉSENTE GARANTIE VOUS ACCORDE DES DROITS

JURIDIQUES SPÉCIFIQUES, ET VOUS AVEZ PEUT-

ÊTRE D’AUTRES DROITS, QUI PEUVENT VARIER D’UNE

PROVINCE À L’AUTRE.

GARANTÍA LIMITADA

EQUIPO DE ATOMIZACIÓN DE PINTURA SIN AIRE

Este producto, fabricado por Wagner Spray Tech Corporation

(Wagner), está garantizado ante el comprador original contra defectos de materiales y mano de obra durante un año contado a partir de la fecha de compra.

Esta garantía no cubre los daños que sean resultado de un uso inapropiado, accidentes, negligencia del usuario o un desgaste normal. Esta garantía no cubre ningún defecto o daño que haya sido causado por los servicios o reparaciones llevadas a cabo por alguien que no sea un técnico del Centro de Servicio

Autorizado de Wagner. Esta garantía no es válida para ningún accesorio.

CUALQUIER GARANTIA IMPLICITA DE COMERCIALIZACION

O IDONEIDAD PARA CUALQUIER PROPOSITO EN

PARTICULAR QUEDA LIMITADA A UN AÑO A PARTIR DE LA

FECHA DE COMPRA.

WAGNER NO SERÁ EN NINGÚN CASO RESPONSABLE

DE NINGÚN DAÑO INCIDENTAL O DE CONSECUENCIA

DE NINGUNA CLASE, QUE RESULTE DE VIOLAR ESTA

GARANTÍA O POR CUALQUIER OTRA RAZÓN.

Si algún producto llegara a tener defectos de material y/o mano de obra durante el período de validez de la garantía, devuélvalo junto con el comprobante de compra y flete previamente pagado, a cualquier Centro de Servicio Autorizado de Wagner.

(La lista de Centros de Servicio viene adjunta con este producto.) El Centro de Servicio Autorizado de Wagner reparará o reemplazará el producto (según la opción de Wagner) y se lo devolverá, con porte previamente pagado.

ALGUNOS ESTADOS NO PERMITEN LIMITACIONES EN

CUANTO A LA DURACIÓN DE UNA GARANTÍA IMPLÍCITA

O LA EXCLUSIÓN DE DAÑOS INCIDENTALES O DE

CONSECUENCIA, DE MANERA QUE LA LIMITACIÓN Y

EXCLUSIÓN ANTERIORES PODRÍAN NO SER VÁLIDAS

PARA USTED.

ESTA GARANTÍA LE CONCEDE DERECHOS LEGALES

ESPECÍFICOS, PERO USTED PODRÍA TENER DERECHO A

OTROS, LOS CUALES VARÍAN DE UN ESTADO A OTRO.

English Français Español 75

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