C T T 1 0 0 N T T 0 5 T T r r e a d m i i l l l l

S e r r v i i c e M a n u a l l

WARNING:

ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL

OUTLET BEFORE SERVICING THE UNIT.

S e r r v i i c e M a n u a l

T a b l l e o f f C o n t t e n t t s s

TABLE OF CONTENTS

Table of Contents ...................................................................... 1

Table of Figures ........................................................................ 3

Description ................................................................................ 4

A E LECTRICAL C ONFIGURATION ....................................... 4

1. CT100-NT05 Treadmill components............................ 4

1. Console ...................................................................... 5

2. Main controller.............................................................. 5

3. Treadmill motor ............................................................ 5

4. Incline motor ................................................................. 5

Operation................................................................................... 7

A W

INDOW

D

ISPLAY

M

ODE

............................................... 7

1. OFF Mode ..................................................................... 7

2. READY Mode .............................................................. 7

3. SLEEP Mode ................................................................ 7

4. RUN Mode.................................................................... 7

B F UNCTION ........................................................................ 8

1. SPEED .......................................................................... 8

2. Incline ........................................................................... 8

3. TIME............................................................................. 8

4. LAPS............................................................................. 8

5. DISTANCE................................................................... 9

6. CALORIES ................................................................... 9

7. PULSE .......................................................................... 9

C F

UNCTION

B

UTTON

I

N

M

AIN

M

ODE

............................... 9

1. READY MODE ............................................................ 9

2. RUN MODE ............................................................... 10

D C

ALIBRATION

P

ROCEDURE

...................................... 11

1. Calibration................................................................... 11

Troubleshooting ...................................................................... 13

1. General ........................................................................ 13

2. Troubleshooting Matrix .............................................. 14

T a b l l e o f f C o n t t e n t t s 1

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T a b l l e o f f C o n t t e n t t s s

3. controller debugging form .......................................... 21

Diagrams and Schematics ....................................................... 22

APPENDIX A......................................................................... 26

1. TREADBELT ADJUSTMENT .................................. 26

APPENDIX B ......................................................................... 28

1. TREADMILL LUBRICATION ................................. 28

APPENDIX C ......................................................................... 29

1. RESET SWITCH RESETTING ................................. 29

APPENDIX D......................................................................... 30

1. FUSE REPLACEMENT............................................. 30

APPENDIX E ......................................................................... 31

1. SPEED SENSOR ADJUSTMENT............................. 31

2. SERVICE QUESTIONS............................................. 31

T a b l l e o f f C o n t t e n t t s 2

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T a b l l e o f f F i i g u r r e s s

TABLE OF FIGURES

Figure 1 Operational Flowchart ............................................... 6

Figure 2 Console Layout........................................................ 22

Figure 3 Mechanical Layout .................................................. 22

Figure 4 Main Controller information & voltages ................. 23

Figure 5 Function JK1 connector on Main Controller........... 23

Figure 6 Wiring Diagram....................................................... 24

Figure 7 Schematic Diagram ................................................. 24

Figure 8 If Treadbelt slips...................................................... 26

Figure 9 If tread belt shifts too far to the Right ..................... 26

Figure 10 If tread belt shifts too far to the Left...................... 27

Figure 11 Resetting Reset switch........................................... 29

Figure 12 Fuse replacement ................................................... 30

T a b l l e o f f F i i g u r r e s 3

S e r v i c e M a n u a l l

D e s s c r r i i p t t i i o n

DESCRIPTION

A E

LECTRICAL

C

ONFIGURATION

Note: Electrical servicing of this treadmill is limited to board level replacement.

1.

CT100-NT05 TREADMILL COMPONENTS a) Safety key:

To fits on the Console that activate all functions. If no safety key, console can not be controlled. b) Console:

Interface that controls all functions of the treadmill. c) Main controller:

The circuit board consist of the DC power supply for consol e、 incline drive r

and DC motor driver, link the console to output appropriate voltages for motor that control the treadmill functions. d) Treadmill motor:

This is a variable speed for DC motor. To control the 0 –90 voltages on the main controller, it can to increase or decrease speed of running belt. e) Incline motor:

This is an ac motor. User can to control variable elevation by console within main controller.

D e s s c r r i i p t t i i o n 4

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D e s s c r r i i p t t i i o n

B.

G

ENERAL

I

NFORMATION

1. CONSOLE f) Contains touch controls and LCD Display.

2.

MAIN CONTROLLER a) Include power supply

、

motor driver control circuit and incline control circuit.

3.

TREADMILL MOTOR a) It’s a variable speed on 0-90 volt DC motor. b) Have three wires red, black and green. c) If there is DC voltage on the Red (white) wire (M+) the treadmill motor will turn clockwise. d) If there is DC voltage on the Black wire (M-) the treadmill motor will turn counter-clockwise. e) The higher the voltage the faster the motor turns. f) The green wire is ground.

4.

INCLINE MOTOR a) This is a 120 volt AC motor. b) Have four wires, red, black, white and green. c) Has one 3 pins cable of position sensor. d) If there is AC voltage on the Red wire (UP) the incline motor will increase the incline. e) If there is AC voltage on the Black wire (DOWN) the incline motor will decrease the incline. f) The White wire (COM) is neutral.

D e s s c r r i i p t t i i o n 5

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D e s s c r r i i p t t i i o n

Figure 1 Operational Flowchart

D e s s c r r i i p t t i i o n 6

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O p e r a t t i i o n

OPERATION

A W

INDOW

D

ISPLAY

M

ODE

1.

OFF MODE a) When user doesn’t insert the SAFETY KEY on the console, the treadmill enters the OFF Mode and all windows will appear blank.

2.

READY MODE a) When the treadmill is ON and SAFETY KEY is inserted in console, the message window will show “SELECT A

PROGRAM OR PRESS START TO BEGIN WORKOUT” b) Press START button to start treadmill on Manual Mode.

3.

SLEEP MODE a) In SLEEP Mode, if anyone button is pressed then the treadmill enters READY Mode.

4.

RUN MODE a) In RUN Mode, pressing the “STOP” button and removing the

SAFETY KEY will cause the treadmill stop instantly and enter

OFF Mode.

O p e r a t t i i o n 7

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B F

UNCTION

O p e r r a t t i i o n

1.

SPEED a) Display the current speed in Kilometer mile per hour. b) DISPLAY range is 0.0 to 99.9 km/h. c) WORK range is 1.0 to 18.0 km/h (0.5~12mph). d) Press “FAST” or ”SLOW” to adjust speed, each increment and decrement is 0.1 km/h(mph).

2.

INCLINE a) Display the incline position from 0 to 12. b) DISPLAY range is 0 to 999. c) WORK range is 0 to 12. d) INCLINE preset value is 0 to 12. e) Press “UP” or ”DOWN” to adjust incline, each increment and decrement is 1.

3.

TIME a) TIME is either COUNT UP or COUNT DOWN. System preset is COUNT UP; if user sets the time then timer is COUNT

DOWN. b) DISPLAY range is 0:00 to 99:99. c) WORK range is 0:00 to 99:59. d) COUNT DOWN setup range is 10:00 to 99:00. e) When TIME is set, the count will go to zero. f) In RUN Mode, press “STOP” button to save value of time and enter “RUN Mode” again that value will continue count up time.

4.

LAPS a) Display the total working laps quantity.

O p e r r a t t i i o n 8

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O p e r a t t i i b) DISPLAY range is 0 to 99. o n c) WORK range is 0 to 99. d) Displays total laps quantity.

5.

DISTANCE a) Display the current distance in kilometer or Mile. b) DISPLAY range is 0.00 to 99.99. c) WORK range is 0.00 to 99.99.

6.

CALORIES a) Displays the cumulative calories burned at any given time during your workout. b) DISPLAY range is 0.0 to 999.0. c) WORK range is 0.0 to 999.0.

7.

PULSE a) Displays the heart rate beat by using hand pulse or receiver.

When use receiver, a chest belt must be worn. b) DISPLAY range is 0 to 999. c) WORK range is 40 to 220. d) In RUN Mode, if the treadmill doesn’t have a signal for 8 seconds then display value will become “ P ”.

C F

UNCTION

B

UTTON

I

N

M

AIN

M

ODE

1.

READY MODE a) SAFETY KEY: Fit safety key in right position to power on the computer. When safety key is pulled away from its position, the computer will be automatically shut down. b) STOP button: Non-function.

O p e r a t t i i o n 9

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O p e r r a t t i i o n c) START button: Pressing “ START ” button to start treadmill,

When pressing “ START ” button, there will be 3 second final count down on window display, then machine starts running. In

MANUAL, treadmill starts at MIN SPEED and treadmill starts at program preset value in PROGRAM. d) ENTER button: Press “ENTER” button to change each function.

MANUAL can set using time, Pre-set PROGRAM can set using time and speed, Heart Rate Control 1~2 can set time, age and the value of heart rate. User Program 1~2 can set time, speed and incline. e) PROGRAM button: Press PROGRAM button to select manual, random program and user HRC program. f) SELECT button: In random program mode, press SELECT button to select programs profile, incline and speed profile. g) FAST button: If user doesn’t enter a setting then this button is non-functional. h) SLOW button: If user doesn’t enter a setting then this button is non- functional. i) UP button: If user doesn’t enter a setting then this button is non- functional. j) DOWN button: If user doesn’t enter a setting then this button is non- functional. k) SPEED RAPID button: 5 preset buttons for rapid speed:

2kph(2mph), 4kph(4mph), 6kph(6mph), 8kph(8mph),

10kph(10mph) . l) INCLINE RAPID button: 5preset buttons for rapid incline: 2, 4,

6, 8, 10 . m) FAN button: It can to control ON/OFF for the fan.

2.

RUN MODE a) SAFETY KEY: When safety key is pulled away from its position, the computer will be automatically shut down. b) STOP button: press “STOP” button to stop treadmill. c) START button: non-functional. d) ENTER button: non-functional.

O p e r r a t t i i o n 1 0

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O p e r a t t i i o n e) Program button: non-functional. f) SELECT button: non-functional . g) FAST button: Press the button to increase your speed and each increase is 0.1kph(0.1mph). If button is pressed continuously then speed increases to MAX SPEED quickly. h) SLOW button: Press the button to decrease your speed and each decrease is 0.1kph(0.1mph). If button is pressed continuously then speed decreases to MIN SPEED quickly. i) UP button: Press the button to raise position and each increase is

1, the maximum incline position is 12. j) DOWN button: Press the button to lower position and each decrease is 1, the minimum incline position is 0. k) SPEED RAPID button: Speed will set to 2kph/2mph,

4kph/4mph, 6kph/6mph, 8pkh/8mph, 10pkh/10mph quickly. l) INCLINE RAPID button: Incline will set to 2, 4, 6, 8, 10 position quickly. m) Fan button: It can to control ON/OFF for the fan(Optional).

D C

ALIBRATION

P

ROCEDURE

1.

CALIBRATION a) Turn on power. b) Press and hold “START” and “FAST” button at the same time. c) Inserts the SAFETY KEY on console, all windows will appear blank. d) Km/Mile Mode: Press “ENTER” button to enter calibration mode. e) Set wheel size: Press “FAST” or “SLOW” button to adjust

SPEED window to 62. f) Press “ENTER” button to memorize above setting and enter next section of setting mode.

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O p e r r a t t i i o n g) Set Min. speed: Press “FAST” or “SLOW” button to adjust

SPEED window to 1.0. h) Press “ENTER” button to memorize above setting and enter next section of setting mode. i) Set high speed: Press “FAST” or “SLOW” button to adjust

SPEED window to 18.0. j) Press “ENTER” button to memorize above setting and enter next section of setting mode. k) Set high incline position: Press “UP” or “DOWN” button to adjust INCLINE window to 12. l) Press “START” button to memorize all value, the treadmill will calibrate automatically. m) After calibrating, treadmill will reset then enter “READY

MODE”.

O p e r r a t t i i o n 1 2

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T r r o u b l l e s h o o t t i i n g

TROUBLESHOOTING

WARNING:

ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL

OUTLET BEFORE SERVICING THE UNIT.

1.

GENERAL a) Do a visual check of all wiring and connections looking for chafed wires or lose connections. b) Make sure any wiring is safely positioned and/or secured away from moving parts. c) If you find a fuse blown on a circuit board replace the circuit board.

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T r o u b l e s h o o t i i n g

2.

TROUBLESHOOTING MATRIX

Condition

When turn on power,

ON/OFF switch isn’t lit.

After turning on power, treadmill has a popping sound.

When insert safe key, no display on monitor.

Reason

1 Power cord isn’t plugged into outlet.

2 Power cord isn’t plug into unit.

3 The voltage of outlet is too low.

4 Plug or connector of power cord is open.

5 Connector of power cord is broken.

6 Connecting cable disconnected.

7 Breaker tripped.

8 Breaker is broken.

9 ON/OFF switch is broken.

1 Haven’t switch ON/OFF switch.

2 Insert the Safe key on wrong position.

3 10 PIN Computer connector not plugged in properly.

4 10 PIN computer cable is broken.

Solve

1 Plug the power cord into outlet.

2 Plug the power cord into unit.

3 Check the voltage of outlet.

4 Replace power cord.

5 Replace power cord.

6 Check if wire is disconnected, connect it again.

7 Press the small red button to return to original status.

8 Replace breaker.

9 Replace AC switch.

1 Incorrect input power, varistor is blown broken on controller. 1 Check the voltage of power is 110-

120V. Replace controller.

1 Switch the AC switch.

2 Insert the safe key on right position.

3 Please check the wire and connect again.

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T r o u b l e s h o o t i i n g

5 Fuse on controller is blown.

6 Varistor on controller is blown.

7 Reed switch of console is broken. (open)

8 Other components are faulty.

With no safe key but treadmill could display or operate

When press “START”, treadmill doesn’t start.

1 Reed switch of console is broken. (short)

2 Have other magnetic components on console.

1 Motor M+ or M- wire isn’t connected into right position.

2 Controller is broken. (No power to motor)

3 Motor is broken.

4 Treadmill controller shut down and LED would be ON.

Treadmill stops or shuts off 1 House breaker tripped. by itself. 2 Treadmill breaker tripped.

3 Treadmill controller fuse is broken.

4 Treadmill controller shut down and LED would be ON.

4 Replace 10 PIN computer cable.

5 Replace fuse or controller.

6 Replace varistor or controller.

7 Replace reed switch or console.

8 Replace console.

1 Replace reed switch or console.

2 Remove magnetic component beside safe key.

1 Please check and plug again.

2 Replace controller or MOSFET IRFP

460 and add the Silicone Heat Sink

Paste suitably.

3 Replace motor or check the wire and connector if it was broken.

4 Turn off the AC switch and turn on power again.

1. Reset it.

2. Reset treadmill breaker.

3. Replace with new fuse

4. Turn off the AC switch and turn on power again.

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After removing safe key, treadmill can’t stop.

LCDs not bright, incomplete or imperfect.

T r o u

1. LCD light is broken.

2. Power to console too low. b l e s h o

1. Reed switch of console is broken. o t i i n g

LCD displays not bright, incomplete or imperfect.

1. LCD displays are broken.

When press “START” button to start treadmill,

1. Controller experienced unusual shut down; the Shut_D light will be always bright. ( Controller debugging form ) running belt isn’t running 2. Motor wires (red, black) aren’t plugged into controller. and window displays “Loss 3. Computer cables not connected properly.

Speed” error message after

8 seconds.

4. Computer cables are broken or damaged.

5. Motor belt is broken.

6. Controller is broken.

7. Motor is broken.

8. Console is broken.

1. Replace with new reed switch or console.

1. Replace with new LCD or console.

2. Check AC power is 110-120V.

3. Check power to console.

4.Replace lower controller.

1. Replace with new console and calibrate it.

1. Turn off power and reset the treadmill.

2. Plug wires again.

3. Plug the wire again on controller, connector and console.

4. Replace with new wires.

5. Replace with new motor belt.

6. Replace with new controller.

7. Replace with new motor.

8. Replace with new console.

Calibrate the console SPEED windows display is not 1.0 to 18.0 km

Monitor is not calibrated.

INCLINE windows display 1 Console is not calibrated.

T r o u b l e s s h o o t i i n g 1 6

1 Calibrate the console.

S e r v i i c e M a n u a l l

T r o u b l e s h o o t i i n g is not 0 to 12

The speed of the belt doesn’t match console display.

1. Console is not calibrated.

The incline position doesn’t match console

1 Console is not calibrated.

INCLINE ERR window displays “”.

1 Position sensor value of incline motor is wrong.

INCLINE window displays

“” during training.

1 Position sensor value of incline motor is wrong.

INCLINE window displays

“----”.

1 Position sensor value of incline motor is wrong.

TIME window display “E3” 1.EEPROM is broken.

After pressing “START” button, the treadmill stops immediately.

Erratic pulse display.

1 Controller is broken.

1. Another chest belt in use around treadmill.

2. Other magnetic field disturbance.

1.Calibrate the console

1 Calibrate the console.

1 Turn off the AC switch and turn on power again.

2. Calibrate the monitor.

1 Turn off power and reset the treadmill.

1.Check the 3 pins cable of the incline motor.

1.Replace with new console and calibrate it.

1 Turn off the AC switch and turn on power again.

2 Replace controller and calibrate it.

1. Check for other chest belt use around treadmill.

2. Change the position or direction of treadmill.

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T r o u b l e s h o o t i i n g

After pressing “START” button, the treadmill stop immediately.

FAST/SLOW button of

SPEED ADJUSTMENT

SWITCH can’t be used.

Speed button just can press

FAST, can’t press SLOW.

Speed button just can press

SLOW, can’t press FAST.

3. Receiver is broken.

Controller was broken.

1 The connector of SPEED CABLE (UPPER) and

CONSOLE not connected properly.

2 The connector of SPEED CABLE (UPPER) and SPEED

ADJUSTMENT SWITCH W/CABLE not connected properly.

3 The connector of SPEED CABLE (UPPER) or

SPEED ADJUSTMENT SWITCH/W/CABLE is damaged.

4. Button of SPEED ADJUSTMENT SWITCH is broken.

5. The connector of SPEED CABLE (UPPER) or SPEED

ADJUSTMENT SWITCH/W/CABLE is damaged.

6. The connector of SPEED CABLE (UPPER) or SPEED

ADJUSTMENT SWITCH/W/CABLE is damaged.

3. Replace with new receiver.

Replace with new controller and calibrate it.

1. Connect cables again.

2. Connect cables again.

3. Connect cable again.

4. Replace with new buttons.

5. Replace with new cable.

6. Replace with new cable.

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UP/DOWN button of

T r o u b l e s h o o t i i n g

1 The connector of INCLINE CABLE (UPPER)

INCLINE ADJUSTMENT and CONSOLE not connected properly.

SWITCH can’t be used. 2. The connector of INCLINE CABLE (UPPER) and INCLINE ADJUSTMENT SWITCH W/CABLE not connected properly.

Incline button just can press UP, can’t press 3 The connector of INCLINE CABLE (UPPER) or

DOWN. INCLINE ADJUSTMENT SWITCH CABLE

Incline button just can press got damage.

DOWN, can’t press UP. 4. Button of INCLINE ADJUSTMENT SWITCH is broken.

5. The connector of INCLINE CABLE (UPPER) or

INCLINE ADJUSTMENT SWITCH CABLE got damage.

6. The connector of INCLINE CABLE (UPPER) or

INCLINE ADJUSTMENT SWITCH CABLE damaged.

Hand pulse lost its function. 1. Hands not on the hand pulse sensors or only one hand on

(No pulse displayed on monitor) sensor.

2. The connector of HANDPULSE W/WIRE and Console not connected properly.

3. The wires got damaged when connecting the HANDPULSE

W/WIRE and Console.

1 Connect the wires again.

2. Connect the wires again.

3. Replace the cable.

4. Replace buttons.

5. Replace the cable.

6. Replace the cable.

1. Two hands hold the hand pulse.

2. Connect the cable again.

3. Replace with new cable.

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T r o u b l e s h o o t i i n g

Wireless lost its function.

(No pulse displayed on monitor)

4. Hand pulse board is broken.

1. Chest belt not worn properly.

2. Distance is too far and exceeds range of receiver.

3. Chest belt battery is weak or dead.

Chest belt too close to the treadmill.

Tread belt does not run in center.

Weak battery.

Tread belt tension not even across tread belt.

Tread belt hesitates while being stepped on.

Black particles collecting under treadmill.

Insufficient lubricant on tread belt.

Tread belt tension insufficient

Drive belt is breaking in.

Noise under motor cover. 1. Worn brushes or bearings on motor.

2. Front roller bearings are defective.

3. Drive belt is misadjusted (too tight or too loose).

Noise in the rear of the treadmill.

1. Rear roller bearings are defective.

2. Rear roller misaligned.

T r o u b l e s s h o o t i i n g 2 0

4. Replace console or Hand pulse board.

1. Check chest belt has proper contact with skin and is oriented correctly.

2. User chest belt in front of console within

3 feet.

3. Replace with new lithium battery type is

CR2032.

Replace with new lithium battery with type

CR2032.

See treadbelt adjustment

(see Appendix A)

See treadbelt lubrication (see Appendix B)

Tension Belt (see Appendix A )

Vacuum under treadmill periodically.

1. Replace with new motor.

2. Replace with new front roller.

3. Adjust motor position.

1. Replace with new rear roller.

2. Adjust rear roller position.

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T r o u b l e s h o o t i i n g

3.

CONTROLLER DEBUGGING FORM

Indicator LED

PWM

POWER

LIMIT

Shut_D

MOT_DRV

UP

DOWN

Function

Motor speed

Controller power

Limit the current of

DC motor.

Condition

Normal on when start is pressed.

Fault condition if start is pressed &

LED off.

If DC voltage is normal, it would be always ON. If off, fault condition exists.

When current of motor exceed 18A, the LCD will turn on.

If LIMIT light is bright for 3 to 5 seconds, the Shut_D light will turn on.

Controller shut down. If controller has unusual shut down, the Shut_D light will be always bright.

Motor Drive Circuit fault.

If motor Drive Circuit has a fault,

LCD ON.

Motion of incline motor is up. Motion of incline motor

Motion of incline motor

Motion of incline motor is down.

Reason Solve

No input.

Voltage is not correct.

Fuse is blown.

Transformer is no good.

Replace console.

Check the supply voltage is 110-120V.

Replace Fuse.

Replace controller.

Loading is too high on belt. Check mechanical drive system is not locked

Operation is not correct, motor lock.

Check fast/slow wires of 10PIN connector.

Replace controller. or jammed.

Replace controller.

Replace motor.

Motor lock, LIMIT light will be bright for 3 to 5 seconds previously.

MOSFET is broken.

Drive IC was broken.

Transistor was broken.

Relay failed.

Transistor was broken.

Relay failed

Turn off power and reset the treadmill.

Replace controller.

Replace “Drive IC”.

Replace controller.

Replace controller.

T r r o u b l l e e s h o o t t i n g 2 1

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D i i a g r a m s a n d S c h e m a t t i i c s

DIAGRAMS AND SCHEMATICS

Figure 2 Console layout connecting drawing

Figure 3 Mechanical Layout

D i i a g r a m s a n d S c h e m a t t i i c s s 2 2

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D i i a g r r a m s s a n d S c h e m a t t i i c s s

Figure 4 Main Controller information & voltages

Figure 5 Function jack connector on Main Controller

D i i a g r r a m s s a n d S c h e m a t t i i c s s 2 3

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D i i a g r a m s a n d S c h e m a t t i i c s

Figure 6 Wiring Diagram

D i i a g r r a m s s a n d S c h e m a t t i i c s s 2 4

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D i i a g r r a m s s a n d S c h e m a t t i i c s s

D i i a g r r a m s s a n d S c h e m a t t i i c s s 2 5

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A P P E N D I I X A

APPENDIX A

1.

TREADBELT ADJUSTMENT

The treadbelt has been factory pre-adjusted, however if during the operation:

1/4 T U R N

Figure 8 If Treadbelt slips

The treadbelt is too loose:

Tighten both rear roller adjusting bolts

1/4 turn clockwise using allen wrench

1/4 TU R N

Figure 9 If tread belt shifts too far to the Right a) Set the treadmill speed to 3.5 mph/5.6 km. b) Tighten the right adjusting bolt a 1/4 turn clockwise using allen wrench c) Wait 15 seconds: if no change; turn the left adjusting bolt a 1/4 turn counter-clockwise using allen wrench d) Repeat steps b and c until belt is centered

A P P E N D I I X A 2 6

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A P P E N D I I X A

31

7 9

7 9

30

1/4 T U R N

Figure 10 If tread belt shifts too far to the Left a) Set the treadmill speed to 3.5 mph/5.6 km. b) Tighten the left adjusting bolt a 1/4 turn clockwise using allen wrench c) Wait 15 seconds: if no change; turn the right adjusting bolt a 1/4 turn counter-clockwise using allen wrench d) Repeat steps b and c until belt is centered

IMPORTANT

DO NOT OVERTIGHTEN TREADBELT

If treadbelt is overtightened, edges of treadbelt will begin to curl

CAUTION!! DO NOT ALLOW ANYONE TO WALK ON

TREADBELT WHILE YOU ARE ADJUSTING.

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A P P E N D I I X B

APPENDIX B

1.

TREADMILL LUBRICATION

Your treadmill should require little maintenance other then periodically applying lubricant. Lubricating under the treadbelt will ensure superior performance and extend its life expectancy.

HOW TO CHECK TREADBELT FOR PROPER LUBRICATION

Lift one side of the treadbelt and feel the top surface of the treadboard

If the surface is (slick) to the touch, then no further lubrication is required

If the surface is dry to the touch, apply one packet of lubricant

HOW TO APPLY LUBRICANT

1. Lift one side of treadbelt.

2. Pour one half of the lubricant bottle under the center of the treadbelt on the top surface of the treadboard

3. Walk on the treadmill at a slow speed for 3 to 5 minutes to evenly distribute lubricant.

NOTE: DO NOT over lubricate treadboard. Any excess lubricant that comes out should be wiped off.

IMPORTANT: ONLY USE HALF THE BOTTLE OF LUBRICANT

PER APPLICATION

LUBRICATION SCHEDULE

1. After the first 25 hours of use (2-3 months) apply one half bottle of lubricant

2. Every 50 hours of use (5-8 months) apply one half bottle of lubricant

We recommend that you use:

Lube-N-Walk ™ Treadmill Lubrication Kit.

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A P P E N D I I X C

APPENDIX C

Tripped

Normal

Figure 11 Resetting Reset switch

1.

RESET SWITCH RESETTING a) If the red button of reset switch is tripped, it will protrude out from the face of the switch. b) Press in the red button of the switch. c) If the red button of reset switch is not tripped, that means normal.

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A P P E N D I I X D

APPENDIX D

FUS E 3 A

FUS E MO UNT

Figure 12 Fuse replacement

1.

FUSE REPLACEMENT

If your treadmill loses power or will not start, check the fuse located on the motor controller.

DANGER: Turn the power switch off and unplug the treadmill to reduce the risk of an electric shock

Remove the motor cover

Remove and replace the fuse on the motor controller

Replace the motor cover

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A P P E N D I I X E

APPENDIX E

1.

SPEED SENSOR ADJUSTMENT

!

If the monitor does not display speed or distance the speed sensor and magnet may be misaligned. Follow these steps to check and realign.

Remove the motor cover

Check the spacing and alignment between the magnet on the right side of the front roller and the speed sensor on the frame. The spacing must be

1/8”.

Loosened screw and slide speed sensor in or out of clamp.

Retighten screw

Replace the motor cover.

2.

SERVICE QUESTIONS

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