Sanyo LNS-W32 - Wide-angle Lens - 22.3 mm Replacement Procedure

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Sanyo LNS-W32 - Wide-angle Lens - 22.3 mm Replacement Procedure | Manualzz

LCD PROJECTOR LENS

MODEL LNS-W32

LENS REPLACEMENT PROCEDURE

NOTE; Lens installation is different in cabinet design and lens attachment method

(Type A, B and C). Before installation the lens, check cabinet design and proper installation should be made.

NOTES ON LENS REPLACEMENT

The ZOOM, FOCUS and LENS SHIFT adjustment on the Top Control or the

Remote Control cannot be operated with this Lens.

Lens replacement should be performed by the qualified service personnel.

It should be followed by this procedure precisely.

Before attempt to replace the lens, confirm the model number (both the LCD projector and the lens) and use the proper lens.

The lens cover is on the lens for protection. Be sure to remove the lens cover before installation.

When installing or removing the lens, be careful not to stain, scratch or damage the lens.

PARTS LIST

LENS

LIGHT-BLOCK SHEET BASE

DRIVER (3 mm, Green)

DRIVER (4 mm, Yellow)

LIGHT-BLOCK SHEET

Following parts are contained in the packing.

SCREW

1 piece

1 piece (Part No. 610 310 8001)

1 piece (Part No. 610 287 7328)

1 piece (Part No. 610 275 6029)

1 piece Type PC1 (Part No. 610 310 7967)

1 piece Type PD1 (Part No. 610 294 3047)

2 pieces (Spare parts)

Following checks and confirmations should be taken for safety.

Check the following things by the time of the cabinet assembly after the lens replacement.

1. Check the lens is securely fixed.

2. Check no parts is missing, or no mounting part is loose.

Some parts are not used for installation or replacement. Keep these parts and drivers included in the lens for later use.

1AA6P1P3217A- (ICZAA-A)

LENS REPLACEMENT PROCEDURE (FOR "A" TYPE)

NOTE; When installation of this lens to the "A" type, needs an additional Front

Panel. Contact to our sales dealer for ordering.

Perform the steps 1 to 5 for lens replacement.

First set the lens at the center position with lens shift adjustment.

1

REMOVE THE LENS COVER AND LIGHT-

BLOCK SHEET (See Figure-1 and 2)

1.

Remove 2 screws-A.

2.

Press the button (or remove 2 screws-B) on the lower of the front panel and remove the front panel.

3.

Remove the light-block sheet from the lightblock sheet base.

LIGHT-BLOCK

SHEET BASE

SCREW "A"

BUTTON

Fig-1

FRONT PANEL

2 REMOVE THE LIGHT-BLOCK SHEET BASE

(See Figure-3 and 4)

1.

Slide the light-block sheet base upward.

2.

Remove the light-block sheet base.

LIGHT-BLOCK SHEET

Fig-2

SCREW "B" (Some models)

LIGHT-BLOCK

SHEET BASE

Fig-3

-2-

LIGHT-BLOCK

SHEET BASE

Fig-4

3

REMOVE THE LENS (See Figure-5 and 6)

1 .

Disconnect the Lens Shift connector "K16L" from the circuit board on cabinet left side.

2.

Disconnect the Zoom and Focus connector "K16J" from the circuit board.

Remove the lens motor lead from lead holder.

3.

Remove screws-C (4 screws) which fastens the lens and remove the lens. Use the driver (3 mm,

Green) included with the lens to remove the screws.

Be careful not to drop the lens when removing the screws.

LENS

MOTOR

LEAD

HOLDER

CIRCUIT BOARD ON

CABINET LEFT SIDE

SCREW "C"

CONNECTOR "K16L"

LENS MOTOR LEAD

CONNECTOR "K16J"

Fig-5

-3-

4

MOUNT THE LENS (See Figure-5 and 6)

1 .

Remove protective caps (front and back) on the lens.

2.

Mount the lens on lens mounting bracket with 4 screws.

Use the driver (4 mm, Yellow) included with the lens to fasten the screws.

DRIVER

IN THE LENS

LENS MOUNTING

BRACKET

CONFIRM THE FOCUS

Project picture on screen and confirm the focus. If proper focus is not observed at screen, adjust focus following Focus Adjustment on this page.

Fig-6

5

MOUNT THE LIGHT-BLOCK SHEET AND

FRONT PANEL (See Figure-7)

LIGHT-BLOCK SHEET

Type PD1

(Part No. 610 294 3047)

1 .

Mount the light-block sheet to the lens as shown in the Figure-7. Use the sheet included with the lens.

2.

Make sure the part no. and mark (TOP and BACK) on Light-Block Sheet and set them properly.

3.

Mount the Front Panel (Separately ordered) with the screws.

Light block sheet base is not used.

FRONT PANEL

(OPTIONAL PART)

Fig-7

FOCUS ADJUSTMENT

Set up the projector and project image on the screen.

1. Loosen the Focus Lock Screw on the lens.

2. Rotate the lens to obtain proper focus on center area of the screen.

3. Tighten the Focus Lock Screw.

When proper focus is not observed at outer area of the screen, proceed to following adjustments.

4. Loosen the Focus Lock Ring of the lens. (Turn the

Lock Ring to counter-clockwise.)

5. Rotate the lens to obtain proper focus on outer area of the screen.

6. Lock the Focus Lock Ring securely. (Turn the Lock

Ring to clockwise.)

If proper focus is not observed entire screen, repeat above adjustment 1~ 6.

Focus Lock Ring

Focus Lock Screw

-4-

LENS REPLACEMENT PROCEDURE (FOR "B" TYPE)

Perform the steps 1 to 5 for lens replacement.

First set the lens at the fully lower position with lens shift adjustment.

1

REMOVE THE LENS COVER AND

FRONT CABINET

1.

Turn the lens cover to counter-clockwise and pull it toward front and remove the Lens

Cover.

2.

Remove 2 Screws-A.

3.

Remove the front cabinet

See Figure-1-1 and 2.

LENS COVER

SCREW "A"

FRONT CABINET

Fig-1-1

SCREW "A"

FRONT CABINET

1.

Remove 3 Screws-A.

2.

Remove the front cabinet

See Figure-1-2 and 2.

LENS COVER

Fig-1-2

SCREW "A" 1.

Pull Lens Cover toward front and remove it.

2.

Remove 2 Screws-A.

3.

Remove the front cabinet

See Figure-1-3 and 2.

FRONT CABINET

Fig-1-3

LIGHT-BLOCK

SHEET BASE

2 REMOVE THE LIGHT-BLOCK SHEET BASE

AND LIGHT-BLOCK SHEET (See Figure-2)

1.

Slide the light-block sheet base upward and remove it.

2.

Remove the light-block sheet from lens.

LIGHT-BLOCK

SHEET

LENS COVER

FRONT

CABINET

Fig-2

-5-

3

REMOVE THE LENS (See Figure-3 and 4)

1 .

Remove the lens motor connector from terminal.

2.

Loosen the screws-B (2 screws) which fastens the lens. {Use the driver (4 mm, Yellow) included with the lens to loosen the screws.}

3.

Slide the lens lock latches to "UNLOCK" position and remove the lens.

SCREW "B"

Be careful not to drop the lens when removing the screws. After using, save the driver for latter use.

CONNECTOR

TERMINAL

LENS LOCK

LATCHES

Fig-3

LENS LOCK LATCHES

LOCK

POSITION

UNLOCK

POSITION

Fig-4

4

MOUNT THE LENS (See Figure-5)

1 .

Remove protective caps (front and back) on the lens.

2.

Mount the lens on lens mounting bracket with

Upper 2 screws.

Use the driver (4 mm, Yellow) included with the lens to fasten the screws.

Remove the lower 2 screws on the Lens. (Lower 2 screws are not used.)

3 .

Slide the lens lock latches to "LOCK" position and lock the lens. (See Figure-4)

LENS MOUNTING

BRACKET

DRIVER

IN THE LENS

LOWER SCREWS

Fig-5

CONFIRM THE FOCUS

Project picture on screen and confirm the focus. If proper focus is not observed at screen, adjust focus following Focus Adjustment on next page.

-6-

5 MOUNT THE LIGHT-BLOCK SHEET AND

LIGHT-BLOCK SHEET BASE (See Figure-6)

1

2.

.

Mount the light-block sheet on the lens. (In the same position as the removed sheet has been placed). Use the sheet included with the lens.

Make sure the mark (TOP and BACK) on Light-Block

Sheet and set them properly.

Mount the light-block sheet base included with the lens.

LIGHT-BLOCK

SHEET

Type PC1

(Part No. 610 310 7967)

LIGHT-BLOCK

SHEET BASE

FRONT

CABINET Fig-6

6 MOUNT THE FRONT CABINET AND LENS

COVER (See Figure-7)

1 .

Mount the front cabinet with 2 screws.

Lens cover is not used.

Fig-7

FOCUS ADJUSTMENT

Set up the projector and project image on the screen.

1. Loosen the Focus Lock Screw on the lens.

2. Rotate the lens to obtain proper focus on center area of the screen.

3. Tighten the Focus Lock Screw.

When proper focus is not observed at outer area of the screen, proceed to following adjustments.

4. Loosen the Focus Lock Ring of the lens. (Turn the

Lock Ring to counter-clockwise.)

5. Rotate the lens to obtain proper focus on outer area of the screen.

6. Lock the Focus Lock Ring securely. (Turn the Lock

Ring to clockwise.)

If proper focus is not observed entire screen, repeat above adjustment 1~ 6.

Focus Lock Ring

Focus Lock Screw

-7-

LENS REPLACEMENT PROCEDURE (FOR "C" TYPE)

Perform the steps 1 to 6 for lens replacement.

First set the lens at the fully lower position with lens shift adjustment.

1 REMOVE THE LENS COVER AND

FRONT CABINET

1.

Turn the lens cover to counter-clockwise and pull it toward front and remove the Lens Cover.

2.

3.

Remove 2 Screws-A.

Remove the front cabinet

LENS COVER

SCREW "A"

FRONT CABINET

2 REMOVE THE LIGHT-BLOCK SHEET BASE

AND LIGHT-BLOCK SHEET

1.

2.

Slide the light-block sheet base upward and remove it.

Remove the light-block sheet from lens.

LIGHT-BLOCK

SHEET BASE

LIGHT-BLOCK

SHEET

LENS COVER

3 REMOVE THE LENS

1.

Grasp the Lens Lock Lever and tur n it fully upward. Remove the Lens into the projector.

2.

Disconnect the lens motor lead connector to the socket on the lens attachment.

3.

Remove 4 Screws and remove lens attachment.

Pull the Lens

Lock Lever upward

FRONT

CABINET

LENS LOCK

LEVER

- 8 -

SCREW

LENS

ATTACHMENT

SOCKET

CONNECTOR

LENS MOTOR

LEAD

4 MOUNT THE LENS

1.

2.

3.

4.

Remove protective caps (front and back) on the optional lens.

Mount the lens on the lens attachment with 4 Screws.

Connect the lens motor lead connector to the socket on the lens attachment.

Grasp the Lens Lock Lever and turn it fully upward. Install the Lens into the projector. Turn the Lens Lock Lever fully downward until lever is Locked (clicked position) properly.

After installing the lens, make sure the Lens is not loose and properly installed.

LENS LOCK LEVER

SPACER

LENS

ATTACHMENT

A B

D

C

DRIVER

IN THE LENS

Part No. (610 275 6029)

A~D

Insertion position of the focus correction spacers.

Refer to following.

Push the Lens

Lock Lever fully downward until it is locked (clicked).

LENS LOCK LEVER

Correcting the focus

When the lens is attached to the projector and images are being projected onto the screen, the peripheral focus may be out of focus in some localized areas. If this happens, insert the spacer in between the lens attachment and the lens to correct the focus.

Inserting the spacers corrects the distance for best diagonal focus at the screen.

The corrected distance is determined by the thickness of the spacers that are used. As a guide, the distance is adjusted by approximately 30 mm for each 0.1-mm thickness of the spacers.

There are three types of spacers provided, and there are four of each spacer type. Use these spacers to correct the distance as required.

B

Screen

D

A

Distance

C

Screen

40-inch projection

Insert spacers in the location A~D

(above figure) corresponding to the screen location

A~D.

Spacer "1"

Color; Clear

Thickness; 0.1 mm

Spacer "2"

Color; Black

Thickness; 0.2 mm

Spacer "1"

Color; Cream

Thickness; 0.3 mm

Correction distance

30 mm/for 40-inch projection

Correction distance

55 mm/for 40-inch projection

Correction distance

80 mm/for 40-inch projection

- 9 -

5 MOUNT THE LIGHT-BLOCK SHEET AND

LIGHT-BLOCK SHEET BASE

1

2.

.

Mount the light-block sheet on the lens. (In the same position as the removed sheet has been placed). Use the sheet included with the lens.

Make sure the mark (TOP and BACK) on Light-Block

Sheet and set them properly.

Mount the light-block sheet base included with the lens.

LIGHT-BLOCK

SHEET

Type PC1

(Part No. 610 310 7967)

LIGHT-BLOCK

SHEET BASE

FRONT

CABINET

6 MOUNT THE FRONT CABINET AND LENS

COVER

1 .

Mount the front cabinet with 2 screws.

Lens cover is not used.

FOCUS ADJUSTMENT

Set up the projector and project image on the screen.

1. Loosen the Focus Lock Screw on the lens.

2. Rotate the lens to obtain proper focus on center area of the screen.

3. Tighten the Focus Lock Screw.

When proper focus is not observed at outer area of the screen, proceed to following adjustments.

4. Loosen the Focus Lock Ring of the lens. (Turn the

Lock Ring to counter-clockwise.)

5. Rotate the lens to obtain proper focus on outer area of the screen.

6. Lock the Focus Lock Ring securely. (Turn the Lock

Ring to clockwise.)

If proper focus is not observed entire screen, repeat above adjustment 1~ 6.

Focus Lock Ring

Focus Lock Screw

- 10 -

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Frequently Answers and Questions

I'm replacing the lens on my Sanyo LNS-W32 projector. How do I remove the light-block sheet and base?
1. Remove the 2 screws-A holding the front panel in place. 2. Press the button or remove the 2 screws-B at the lower part of the front panel to remove it. 3. Remove the light-block sheet from the light-block sheet base.
How do I adjust the focus on my Sanyo LNS-W32 projector after replacing the lens?
1. Set up the projector and project an image on the screen. 2. Loosen the Focus Lock Screw on the lens. 3. Rotate the lens to obtain proper focus on the center of the screen. 4. Tighten the Focus Lock Screw. 5. If the focus is not right at the outer areas of the screen, loosen the Focus Lock Ring, adjust the focus, and then tighten the Focus Lock Ring.
How many screws are required to mount the lens on the lens mounting bracket?
4 screws are required to mount the lens on the lens mounting bracket.
What is the purpose of the light-block sheet?
The light-block sheet prevents light leakage around the lens.
How do I remove the front cabinet on my Sanyo LNS-W32 projector?
1. Turn the lens cover counter-clockwise and pull it toward the front to remove it. 2. Remove the 2 Screws-A. 3. Remove the front cabinet.

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