For Outdoor

Use Only

CAUTION

THIS UNIT IS HEAVY!

DO NOT assemble without a helper.

CAUTION

Some parts may contain sharp edges – especially as noted in manual. Wear protective gloves if necessary.

CAUTION

Read and follow all safety statements, warnings, assembly instructions and use & care directions before attempting to assemble.

WARNING

All surfaces can be hot during use. Use protection as required to prevent burning.

WARNING

Do not use this unit on or near combustible surfaces or structures such as wood decks, dry leaves or grass, vinyl or wood siding, etc. SEE OWNER’S MANUAL FOR

IMPORTANT SAFETY INFORMATION.

WARNING

NEVER LEAVE FIRE UNATTENDED!

Do not allow small children near flame. Hot embers can fly out in breezy conditions. Adequate fire extinguishing material should be readily available.

WARNING

CARBON MONOXIDE HAZARD

Burning charcoal inside can kill you. It gives off carbon monoxide, which has no odor. NEVER burn charcoal inside homes, vehicles or tents.

42804192 (03-26-08)

STOP!

Missing a part?

No need to go back to the store!

The store where you made your purchase does not stock parts for this item. If you need parts, whether they are missing or damaged, call the Customer Service toll free Help Line.

Call us and we will gladly ship the par t you need.

Call Our Help Line

To insure your satisfaction and for follow-up service, register your product online at: www.grillregistration.com

HARDWARE LIST

Hardware shown, not actual size.

You may have spare hardware after assembly is complete.

3/8” Lock

Washer (qty=12)

3/8-16 X 3/4”

Bolt (qty=4)

3/8”

Nut (qty=8)

3/8-16 X 2”

Bolt (qty=4)

1/4-20 X 1/2”

Bolt (qty=1)

1/4-20 X 1/2”

Screw (qty=25)

1/4” Keps

Nut (qty=25)

1/4” Flat

Washer (qty=2)

1/4-20 X 2”

Bolt (qty=4)

Logo

Clip (qty=2)

Hitch

Pin (qty=2)

Handle

Washer (qty=3)

Tools required for assembly: Straight or Phillips screwdriver • Adjustable wrench

2 • 06201297

PARTS LIST

C

O

S

L

F

N

U

P

V

V

W

Z

Y

M

I

A

B

AA

CC

H

BB

AA

Q

D

K

E

R

J

N

R

T

X

G

T

N

06201297 • 3

1

Lay Smoker Chamber on ground with Hinge side down.

Attach Firebox to Smoker Chamber using four 3/8-16 x 3/4” bolts, eight 3/8” lock washer (one at bolt head, another at nut end), and four 3/8” Nut.

3/8”

Nut

3/8” Lock

Washer

Firebox

3/8-16 x 3/4”

Bolt

3/8” Lock

Washer

Smoker

Chamber

Hinge

2

Attach Short Leg to Firebox using two 3/8-16 x 2” bolts, 3/8” lock washer, and 3/8” nuts.

Attach Long Leg to Smoker Chamber using two 3/8-16 x 2” bolts, 3/8” lock washer, and 3/8” nuts.

3/8-16 x 2”

Bolt

3/8” Lock

Washer

3/8”

Nut

Short

Leg ker

Firebox

Long

Leg

4 • 06201297

3

Place Bottom Shelf between Firebox and Long Leg. Secure with two 1/4-20 x 2” screws and 1/4” keps nuts through leg and two 1/4-20 x 1/2” screws and 1/4 keps nuts through Firebox.

Attach two Leg Gussets to Short Leg and Firebox using one 1/4-20 x 2” bolts and 1/4” keps nut through leg, and one

1/4-20 x 1/2” screw and 1/4” keps nut through Firebox for each gusset.

Firebox

1/4-20 x ½”

Screw

1/4-20 x 2”

Screw

1/4-20 x 2”

Screw

1/4”

Nut

1/4-20 x 1/2”

Screw

1/4”

Nut

Short

Leg

Bottom

Shelf

Long

Leg

Leg

Gusset

4

Lift smoker and lay on Smoker Chamber top.

Slide Axle Rod through Long Leg. Attach Wheels using Hitch Pins shown

A

.

Insert Caster Inserts into ends of Small Leg.

Push Locking Caster into Caster Insert hole for front leg. Push Non-locking Caster into insert hole for rear leg.

Non-Locking

Caster

Locking

Caster

Axle

Rod

Wheel

Caster

Insert

Hitch

Pin

A

Smoker

Chamber

06201297 • 5

5

Stand smoker upright on its wheels.

Attach eight Grate Racks inside front and rear panels of Smoker Chamber using two 1/4-20 x 1/2”screws and 1/4” keps nuts for each rack.

Grate

Rack

1/4”

Nut

1/4-20 x 1/2”

Screw

Smoker

Cham ber

6

Lower Drip Pan into Smoker Chamber with feet towards Firebox end.

Place Fire Grate onto Ash Pan and place into Forebox.

Feet

Fire

Grate

Smoker

Chamber

Firebox

Ash

Pan

6 • 06201297

Drip

Pan

7

Assemble both Smoke Chamber and Firebox doors as follows.

Insert Door Damper through rear end of Door shown

A

.

Insert Door (long) Damper Rod through Door Damper openings on front side of Door to hold in place shown

B

. Lift rod end over first louver to secure shown

C

. Damper should move freely from open to shut position.

Insert Handle over Handle Rod and secure using one 1/4-20 x 1/2” screw and handle washer shown

C

.

A

Door

Damper

Door

B

Door (long)

Damper Rod

8

Attach Doors by placing on Firebox Door Pins.

C

1/4-20 x 1/2”

Screw

Handle

Handle

Rod

Handle

Washer

Note: Rod End

Lock Position

Door

Pin

Firebox

Door

Smoker

Chamber

Door

06201297 • 7

9

Assemble Lid Handle by inserting handle end through center hole of Lid and secure using one 1/4-20 x 1/2” bolt and

1/4” keps nut.

Insert Lid Damper through cutouts on inner end of Lid.

1/4-20 x 1/2”

Bolt

Lid

1/4”

Nut

Lid

Handle

Lid

Damper

10

Insert Lid (short) Damper Rod through Lid Damper openings on outer side of Lid to hold in place. Lift rod end over first louver to secure. Damper should move freely from open to shut position.

Insert Handle over Handle Rod and secure using one 1/4-20 x 1/2”screw and handle washer.

Attach Logo Plate using two logo clips.

Attach Temperature Gauge securing with nut provided with Temperature Gauge..

Handle

Rod

Handle

Washer

1/4-20 x 1/2”

Screw

Temperature

Gauge

Logo

Plate

Lid (short)

Damper

Rod

Handle

8 • 06201297

Lid

Logo

Clips

11

Position Lid over Smoker Chamber.

Secure Lid by sliding two Lid Stop through hinge holes locking both Lid and Smoker Chamber together. Secure using one 1/4-20 x 1/2”screw and 1/4” flat washer on each Lid Stop.

Lid

1/4-20 x 1/2”

Screw

1/4” Flat

Washer

Smoker

Chamber

Lid

Stop

12

Place Cooking Grates onto Smoker Chamber.

Assemble Front Shelf by inserting wire ends into four holes on front of Smoker Chamber. After inserting the wire ends into the holes, tilt the shelf fully upright and push ends all the way into holes and then bring the shelf down to the horizontal position.

Attach Grease Clip to bottom of Smoker Chamber shown

A

.

Front

Shelf

Cooking

Grates

A

Grease

Clip

Smoker

Chamber

06201297 • 9

Preparing and Using Your Smoker

Before cooking with your Smoker, the following steps should be closely followed to both cure the finish and season the interior steel. Failure to properly follow these steps may damage the finish and/or impart metallic flavors to your first foods.

1. Brush all interior surfaces including grills and grates with vegetable cooking oil.

2. Build a small fire on the fire grate, being sure not to lay coals against the walls.

3. Close door. (Position Smoke Chamber dampers and Lid damper approximately at one quarter open.) This burn should be sustained for at least two hours, the longer the better. Then, begin increasing temperature by opening the dampers half-way and adding more charcoal. Your Smoker is now ready for use.

Rust can appear on the inside of your smoker. Maintaining a light coat of vegetable oil on interior surfaces will aid in the protection of your unit. Exterior surfaces of smoker may need occasional touch up. We recommend the use of a commercially available black high temperature spray paint. NEVER PAINT THE INTERIOR OF

THE UNIT !

GRILLING

Wood is recommended, however charcoal or a combination of both may be used as the fuel source for grilling, with the fuel source placed and ignited on the fire grate. Do not build too large of a fire. We recommend starting a fire with no more than 4 pounds of charcoal (approximately 60 briquets) and adding more as needed during cooking.

After allowing the fire to burn down, place the cooking grills in the smoker. Failure to read and follow instructions for lighting charcoal may result in serious personal injury and/or property damage.

GRILL MAINTENANCE

Frequency of cleanup is determined by how much your smoker is used. Make sure coals are completely extinguished before cleaning inside of smoker. Inside surfaces may be cleaned with a strong solution of detergent and water applied with a scrub brush. Thoroughly rinse with water and allow to air dry before using again.

SMOKING AND SLOW COOKING

If using the Smoker as a smoker or slow cooker, build your fire on top of the fire grate in the smoke chamber.

Either charcoal or wood may be used, but wood is the recommended fuel for it’s rate of burn and the flavor it imparts to the food being cooked. Most seasoned hardwoods are good for smoking such as hickory, mesquite, pecan, oak, and many other fruit woods. The firebox will accommodate most split fireplace size logs (12”). Bark should be avoided or burned off first as it contains a high acid content and imparts an acid flavor. After allowing the fire to burn down, close the doors and control the temperature and smoke with the dampers located on the firebox and Lid. Smoke is contained within the chambers, which will reduce burn while imparting more smoke flavor. Do not operate the Smoker with temperatures exceeding 450 degrees in the smoker chamber. Place the food in the smoker chamber and monitor the temperature. Cooking and smoking are taking place using indirect heat. There is no need to worry about a grease fire flare-up ruining the food. Do not place food within 6” of the opening from the firebox into the smoker chamber. A general rule of thumb for cooking is about 1 hour per pound for smoking large cuts of meat. Refer to a cook book for specific cuts of meats. Limit the number of times you open the smoker chamber door as this will allow heat to escape and extend the cooking time.

HELPFUL HINTS

• If food seems to be getting too smoky or brown before the cooking time is finished, cover it loosely with heavy duty aluminum foil.

• Remove the ash after each use.

• Covered side dishes can be warmed in smoker chamber.

• To prevent flare-ups, brush meat lightly with oil before grilling.

10 • 06201297

LIMITED WARRANTY

Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase.

The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid, by the consumer, for review and examination.

90 Day LIMITED Warranty

Upon consumer supplying proof of purchase as provided herein, Manufacturer will repair or replace the parts listed below which are proven defective during the applicable warranty period. Parts required to complete such repair or replacement shall be free of charge to you except for shipping costs.

The original consumerpurchaser will be responsible for all shipping charges of parts replaced under the terms of this limited warranty

.

This limited warranty is applicable in the United States and Canada only, is only available to the original owner of the product and is not transferable.

Manufacturer requires reasonable proof of your date of purchase. Therefore, you should retain your sales slip or invoice and register your new product immediately.

Defective or missing parts subject to this limited warranty will not be replaced without registration or proof of purchase. Register online at www.charbroil.com

or complete and return via mail the Product Registration Card located on the last page of the Use & Care manual included with this product and retain your sales receipt for proof of purchase.

This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosion or discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance, surface rust, or the discoloration of stainless steel surfaces.

The warranty for your grill covers manufacturing defects. Surface rust, corrosion, or powder paint chipping on metal parts that does not affect the structural integrity of the product is not considered a defect in workmanship or material and is not covered by this warranty.

This limited warranty will not reimburse you for the cost of any inconvenience, food, personal injury or property damage.

If an original replacement part is not available, a comparable replacement part will be sent. You will be responsible for all shipping charges of parts replaced under the terms of this limited warranty.

ITEMS MANUFACTURER WILL NOT PAY FOR

:

1. Service calls to your home.

2. Repairs when your product is used for other than normal, single-family household or residential use.

3. Damage resulting from accident, alteration, misuse, abuse, fire, flood, acts of God, improper installation, installation not in accordance with electrical or plumbing codes, or use of products not approved by the manufacturer.

4. Any food loss due to product failures.

5. Replacement parts or repair labor costs for units operated outside the United States or Canada.

6. Pickup and delivery of your product.

7. Repairs to parts or systems resulting from unauthorized modifications made to the product.

8. The removal and/or reinstallation of your product.

9. Shipping cost, standard or expedited, for warranty and replacement parts.

DISCLAIMER OF IMPLIED WARRANTIES; LIMITATION OF REMEDIES

Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty. Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or any applicable implied warranty, or for failure or damage resulting from acts of God, improper care and maintenance, grease fire, accident, alteration, replacement of parts by anyone other than Manufacturer, misuse, transportation, commercial use, abuse, hostile environments (inclement weather, acts of nature, animal tampering), improper installation or installation not in accordance with local codes or printed manufacturer instructions.

THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT PERFORMANCE SPECIFICATION OR

DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET FORTH IN THIS LIMITED WARRANTY. ANY

IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE, INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS

FOR A PARTICULAR PURPOSE OR USE, IS HEREBY LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY.

Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedies in addition to or inconsistent with those stated above

.

Manufacturer's maximum liability, in any event, shall not exceed the documented purchase price of the product paid by the original consumer.

This warranty only applies to units purchased from an authorized retailer and or re-seller

.

NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so some of the above limitations or exclusions may not apply to you. This limited warranty gives you specific legal rights as set for herein. You may also have other rights which vary from state to state. In the state of

California only, if refinishing or replacement of the product is not commercially practicable, the retailer selling this product or the Manufacturer will refund the purchase price paid for the product, less the amount directly attributable to use by the original consumer-purchaser prior to discovery of the nonconformity. In addition, in the state of California only, you may take the product to the retail establishment selling this product in order to obtain performance under this limited warranty.

If you wish to obtain performance of any obligation under this limited warranty, you should write to:

Char-Broil Consumer Relations

P. O. Box 1240

Columbus, GA 31902-1240

Consumer returns will not be accepted unless a valid Return Authorization is first acquired by calling 1-800-232-3398 and then clearly marked on the outside of the package and the package is shipped freight/postage pre-paid to the address above.

Certified Grill Parts And Accessories®, Char-Broil and Design®, Char-Broil (Gas Grill Briquettes)®, Char-Diamonds®, Cooking Zone and Design®, Diamond Flame®, Executive Chef®, Faststart®, Flare Fighter®, FlavorMaster®, Gas Grill

Silouette and Design®, H2O Smoker®, Lava Flame®, MasterFlame®, MasterFlame Precision Cooking System®, PowerSpark®, Quantum®, VIP®, PrecisionFlame and Design®, Sierra®, and TruFlame® are registered Trademarks of the W.C.

Bradley Company. Thermos® is a registered trademark of the Thermos Company and its affiliates.

Artisan Collection by Char-Broil ™, C3 and Design™, Char-Broil and Design™, Flame Design™, FlavorTents™, Grill 2 Go™, Grillin’ Stick™, Keeper of the Flame™, Keepers of the Flame™, Natural Grip™, Outdoor Cooking Collection and

Design™, Patio Bistro™, PrecisionFlame™, Pro-Check™, QuickSet Grills and Design™, SmokerTents™, The Big Easy™, The Minute Grill™, The Edge™, The Tuscan Collection™, and The Urban Grill™ are Trademarks of the W.C. Bradley

Company. Universal Grill Parts and Design™ is a trademark of the Thermos Company and its affiliates.

TEC™ is a registered trademark of TEC INFRA-RED GRILLS. US patents pending.

Protected under one or more of the following U.S. Patents: 4,598,692; 4,624,240; 4,747,391; 4,747,391; 4,817,583; 4,924,846; 4,989,579; 5,003,960; 5,076,256; 5,076,257; 5,090,398; 5,109,834; 5,224,676; 5,277,106; 5,421,319; 5,441,226;

5,452,707; 5,458,309; 5,566,606; 5,566,606; 5,579,755; 5,582,094; 5,613,486; 5,649,475; 5,706,797; 5,711,663; 5,765,543; 5,931,149; 5,996,573; 6,095,132; 6,135,104; 6,173,644B1; 6,279,566; 6,397,731; 6,418,923; 6,439,222; 6,523,461;

D282,619; D339,714; D341,292; D343,337; D358,059; D361,466; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D405,643; D406,005; D406,009; D413,043; D413,229; D413,229; D414,982; D415,388; D416,164;

D416,441; D416,441; D417,587; D422,516; D423,274; D423,876; D428,303; D435,396; D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615;

D448,616; D448,975; D449,492; D451,759; D456,202S; D460,313, D461,359 and D504,048. Canada: 87743; 87744; 92607; 92608 and 1,316,424. Other Patents Pending. Assembly instructions © 2006.

06201297 • 11

Please register your product online at:

www.grillregistration.com

(If you register online, you do not need to send in this registration card.)

PLEASE FILL OUT THIS CARD AND RETURN IT

WITHIN

10 DAYS OF PURCHASE.

FAILURE TO RETURN MAYAFFECT YOUR WARRANTY COVERAGE

. FOR WARRANTY

SERVICE PROOF OF PURCHASE WILL BE REQUIRED. PLEASE KEEP YOUR SALES RECEIPT. THIS WARRANTY IS NON-TRANSFERABLE.

LLENE ESTA TARJETA Y DEVUELVALA DENTRO DE LOS 10 DIAS DE LA COMPRA.

SI NO LA DEVUELVE, PUEDE VERSE AFECTADA SU COBERTURA DE GARANTIA

.

PARA EL SERVICIO DE GARANTIA ES NECESARIO QUE PRESENTE SU COMPROBANTE DE COMPRA. CONSERVE LA FACTURA. ESTA GARANTIA ES INTRANSFERIBLE.

VEUILLEZ COMPLETER CETTE CARTE ET LA RETOURNER DANS LES 10 JOURS SUIVANT L’ACHAT.

AFFECTEE SI VOUS NE LE FAITES PAS.

LA COUVERTURE DE VOTRE GARANTIE POURRAIT EN ETRE

POUR OBTENIR LE SERVICE SOUS GARANTIE, UNE PREUVE D’ACHAT DOIT ETRE PRESENTEE. VEUILLEZ CONSERVER

VOTRE FACTURE. LA PRESENTE GARANTIE N’EST PAS TRANSFERABLE.

1

First Name/Nombre/Prénom Initial/Inicial/Initiale Last Name/Apellido/Nom de famille

Address

(number and street)/

Dirección

(número y calle)/

Adresse

(numéro et rue)

City/Ciudad/Ville State/Estado/Province Zip Code/Código zip/Code postal

2

E-mail Address/Dirección de correo electrónico/Adresse électronique

If you voluntarily provide us with your email address, you give us permission to use your email address to send you offers that may interest you.

Si nos informa voluntariamente su dirección de correo electrónico, nos da permiso para usarlo a fin de enviarle ofertas que pueden interesarle.

Si vous choisissez de nous fournir votre adresse électronique, vous nous donnez la permission de l’utiliser pour vous faire part d’offreusscseppétcibialeless s de vous intéresser.

(Example: your name @ your host.com) (Ejemplo: su nombre@su host.com)

3

Phone Number/Número telefónico/Numéro de téléphone

(Exemple : votre nom@votre hôte.com)

6

Date of Purchase/Fecha de compra/Date de l’achat

4

IMPORTANT!/¡IMPORTANTE!/IMPORTANT!

Write Serial Number and Model Number in spaces below.

Escriba en los espacios de abajo el número de serie y el número de modelo.

Inscrivez le numéro de série et le numéro de modèle dans les espaces ci-dessous.

5

Your Gender/Sexo/Sexe :

7

Store Name/Nombre de la tienda/Nom du magasin

1.

Male/Masculino/Masculin

8

Purchase Price/Precio de compra/Prix d’achat

$

.00

2.

Female/Femenino/Féminin

9

Which product are your registering?

¿Qué producto está registrando?

Quel produit enregistrez-vous?

1.

Gas Grill/Parrilla a gas/Gril au gaz

2.

Electric Grill/Parrilla eléctrica/Gril électrique

3.

Smoker/Ahumador/Fumoir

4.

Charcoal Grill/Parrilla a carbón/Barbecue au charbon

5.

Charcoal Smoker/Ahumador a carbón/Fumoir au charbon

6.

Outdoor Fireplace/Chimenea para exteriores/Foyer extérieur

7.

Cooker/Fryer / Cocina/freidora / Cuiseur/Friteuse

8.

Other/Otro/Autre

W.C. Bradley Co. • Columbus, GA 31902