Outdoor Gourmet GR2205723-OG-00 Bbq And Gas Grill User's Manual

Assembly Instructions

& User’s Manual

6-Burner Gas Grill

Model number: GR2205723-OG-00

Ref. style: 162193

Please keep this instruction manual for future reference

Customer Service: 1-888-922-2336

7:00 am to 12:00 am CST (daily)

Live Chat at: www.academy.com

Email: [email protected]

----------------------OR--------------------

Customer Service: 1-888-837-1380, 10:00am to 7:00pm, Monday thru Friday,

CST

(Made in China)

Table of Contents

Warnings

---------------------------------------------------------------------------------------------

2–7

Tools Required

-----------------------------------------------------------------------------------

7

Product Diagram

-------------------------------------------------------------------------------

8

Parts List

--------------------------------------------------------------------------------------------

9–13

Hardware List

------------------------------------------------------------------------------------

14–15

Replacement Part List

----------------------------------------------------------------------

16–17

Assembly Instructions

----------------------------------------------------------------------

18–32

Leak Test

--------------------------------------------------------------------------------------------

33–34

Lighting Instructions

-------------------------------------------------------------------------

35–37

Care and Maintenance

--------------------------------------------------------------------

38–40

Trouble Shooting

-------------------------------------------------------------------------------

41

Warranty Information

------------------------------------------------------------------------

42

Note: Before beginning assembly of product, make sure all parts are present. Compare parts with package content list and hardware contents. If any part is missing or damaged do not attempt to assemble the unit. Contact customer service for replacement parts.

Page 1 of 42 20190910-Ver.1.0

Warnings

SAFETY LABELS

DANGER:

Indicates an imminent hazardous situation which if not avoided will result in death or serious injury.

WARNING:

Be alert to the possibility of serious bodily injury if the instructions are not followed. Be sure to read and carefully follow all of the messages.

CAUTION:

Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury.

Warnings

This instruction manual contains important information necessary for the proper assembly and safe use of this product. Read and follow all warnings and instructions before assembling and using this product. Failure to follow these instructions and warnings could result in damage to the product or injury to the user. Keep this instruction manual for future reference.

DANGER

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from the appliance and immediately call your gas supplier or fire department.

Failure to follow these instructions could result in fire or explosion which could cause property damage, personal injury or death.

WARNING

1.

Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.

2.

An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

Page 2 of 42 20190910-Ver.1.0

Warnings

DANGER

(a) Do not store a spare LP-gas cylinder under or near this appliance;

(b) Never fill the cylinder beyond 80 percent full;

(c) If the information in (a) and (b) is not followed exactly, a fire causing death or serious injury may occur.

WARNING

 This outdoor cooking gas appliance shall be used only outdoors and shall not be used in a building, garage or any other enclosed area.

 This outdoor cooking gas appliance is not intended to be installed in or on boats. This appliance is not intended to be installed in or on recreational vehicles.

 Use your grill OUTDOORS in a well ventilated space away from dwellings or other buildings to prevent dangers associated with gas accumulation and toxic vapors. The grill should be situated at least 60 inches (152.4 cm) from buildings. Not adhering to these clearances will prevent proper ventilation and may increase the risk of a fire and/or property damage, which could also result in personal injury.

 Maintain a minimum clearance of 60 inches (152.4 cm) between all sides of grill, deck railings, walls or other combustible material. DO NOT use grill under overhead combustible

Maintain a minimum clearance of 60 inches from combustible material.

construction.



DO NOT

obstruct the flow of combustion/ventilation air.



DO NOT

leave the grill unattended while in use.



DO NOT

use while under the influence of drugs or alcohol.

 Keep the fuel supply hose away from heated surfaces.



DO NOT

put grill in storage or move it after use. Allow grill to cool to touch before moving/storing. Failure to do so could result in fire resulting in property damage, personal injury or death.

 The appliance is for household use only.

DO NOT

use this grill for other than its intended purpose.

 Never use natural gas in a unit designed for liquid propane gas.

 Never use charcoal or wood briquettes in a gas grill. Flavoring chips must be contained in a metal smoking box to contain ash and prevent fires.

 Leak test must be conducted prior to each use.

Page 3 of 42 20190910-Ver.1.0

Warnings



Keep a fire extinguisher on hand intended for use with gas products. Refer to your local authority to determine proper size and type.



Keep the outdoor cooking gas appliance area clear and free from combustible materials, gasoline and other flammable vapors and liquids.



Grill is hot when in use. To avoid burns:



DO NOT

attempt to move the grill.



Lock the wheels so the unit does not accidentally move.

 Wear protective gloves or oven mitts.



DO NOT

touch any hot grill surfaces.

DO NOT

wear loose clothing or allow hair to come in contact with grill.

USE OF LP GAS CYLINDER AND INSTALLATION

BEFORE INSTALLING:

The installation must conform with local codes or, in the absence of local codes, with either the

National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation Code,

CSA B149.1,

or

Propane Storage and Handling Code, B149.2 or

the

Standard for Recreational

Vehicles, ANSI A 119.2/NFPA 1192

, and

CSA Z240 RV Series, Recreational Vehicle Code

, as applicable.

BEFORE EVERY USAGE:

Be sure to inspect the hose for leaks, cuts, wear, abrasion, or damage of any sort before using this appliance. If any damage is apparent, the hose must be replaced with a replacement hose specified by the manufacturer before it is put in use.

LP GAS CYLINDER:

The LP (liquid propane) cylinder specifically designed to be used with this unit MUST have a 20 lb. (9.1kg) capacity with a Q.C.C. Type 1 cylinder valve and an overfilling protection device

(OPD). Only use LP cylinders with this type of valve.

LP tank valve must have:



Purchase LP tanks only with these required measurements: 12”

(30.5cm) (diameter) x 18” (45.7cm) (tall) with 20lb. (9kg). Capacity maximum.



Q.C.C. Type 1 outlet compatible with regulator or appliance.



Safety relief valve.



UL listed Overfill Protection Device (OPD). This

OPD safety feature is identified by a unique triangular hand wheel. Use only tanks equipped with this type of valve.



LP tank must be arranged for vapor withdrawal.

The LP cylinder must be constructed and marked in accordance with the Specifications for LP-Gas

Cylinders of the U.S. Department of Transportation

(D.O.T.) or the National Standard of Canada

CAN/CSA – B339, Cylinder, Spheres and Tubes for

Transportation of Dangerous Goods; and

Commission of Dangerous Goods; as applicable.



The LP cylinder must include a collar to protect the cylinder valve.

LP Tank Valve

Safety Cap

Page 4 of 42 20190910-Ver.1.0

Warnings



If the outdoor cooking gas appliance is not in use, the gas must be turned off at the supply cylinder(s).



The LP cylinder must be stored outdoors out of the reach of children and MUST NOT be stored in a building, garage, shed, breezeway, or any other enclosed area.



Storage of an outdoor cooking gas appliance indoors is permissible ONLY if the cylinder is disconnected and removed from the outdoor cooking gas appliance.



The cylinder should ALWAYS be put in an upright position.

DANGER

 DO NOT connect this grill to an existing #510 POL cylinder valve with Left hand threads.

The Type 1 valve can be identified with the large external threads on the valve outlet.

 DO NOT connect to a propane cylinder exceeding its capacity.

 DO NOT connect to a cylinder that uses any other type of valve connection device.

 Never store a spare LP gas cylinder under or near your grill. This could cause pressure to be expelled through the vapor relief valve resulting in fire, explosion or severe personal injury including death.

 Keep the ventilation opening(s) of the LP gas cylinder enclosure free and clear from obstructions and debris.

 DO NOT insert any foreign objects into the valve outlet. Damage to the valve outlet could result. A valve outlet can cause a leak, possibly resulting in explosions, fire, severe bodily harm or death.

WARNING

FOR FILLING THE LP GAS CYLINDER



Allow only qualified LP gas dealers to properly fill or repair your LP cylinder.



DO NOT allow the cylinder to be filled beyond 80% capacity. Over-filled tanks can create a dangerous condition. Over-filled tanks can build-up pressure and cause the relief valve to expel propane gas vapors. The vapor is combustible and if it comes in contact with a spark source or flame an explosion causing severe burns, bodily harm or death could occur.



Always use a safety cap when grill is not connected to a cylinder.



If you exchange a cylinder with a qualified exchange program, be sure the cylinder has a

Type 1 valve and an over-filling prevention device (OPD).

Page 5 of 42 20190910-Ver.1.0

Warnings

INSTALLING GAS CYLINDER

1. Check that the cylinder valve is closed by turning the knob clockwise.

2. Place the cylinder into tank fixture on the cart base properly. Locate the cylinder so that the valve opening faces the right side burner and verify that the hose is not kinked/damaged.

3. Attach or detach regulator to LP cylinder only when cylinder is rested on the cart base properly.

WARNING: Keep the fuel supply hose away from any heated surfaces.

CONNECTION PROCEDURES

1. Make sure the tank valve is closed (turn valve clockwise until tight).

2. Check tank valve to insure it has proper external male threads.

3. Make sure all burner valves are turned

OFF

.

4. Inspect valve connections, port, and regulator assembly. Look for any damage or debris. Remove any debris. Inspect hose for damage. Never attempt to use damaged or obstructed equipment. See local

L.P gas dealer for repair.

5. When connecting regulator assembly to the valve, hand tighten the quick coupling nut clockwise to a complete stop. Do not use a wrench to tighten. Use of a wrench may damage the quick coupling nut and result in a hazardous condition.

6. Open the tank valve fully (counterclockwise). Use a soapy water solution to check all connections for leaks before attempting to light the grill (see P.34-35). If a leak is found, turn the tank valve off and do not use the grill until a local LP gas dealer can make repairs.

Page 6 of 42 20190910-Ver.1.0

Warnings

TO DISCONNECT LP CYLINDER:

1. Turn the burner valves off.

2. Turn the tank valve off fully (turn clockwise to stop).

3. Detach the regulator assembly from the tank valve by turning the quick coupling nut counterclockwise.

CAUTION

 When installing LP cylinders the pressure regulator and hose supplied by the manufacturer MUST be used with the appropriate cylinder. Replacement regulators and hoses need to be specified by the manufacturer of this appliance.

 Place dust cap on cylinder valve outlet whenever cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder. Other types of caps or plugs may result in leakage of propane.

Tools Required

1 Phillips screwdriver (not included)

2 Adjustable wrench (not included)

Page 7 of 42 20190910-Ver.1.0

Product Diagram

Page 8 of 42 20190910-Ver.1.0

Parts List

1 Warming Rack

2 Cooking Grate

3 Flame Tamer

4 Grill Body Assembly

5 Thermometer

6 Thermometer Bezel

7

INTENTIONALLY BLANK

1 pc

3 pcs

6 pcs

1 pc

1 pc

1 pc

8 Side Table Handle 1 pc

Page 9 of 42 20190910-Ver.1.0

Parts List

9


10

Left Side Condiment

Tray

11


1 pc

12

Control Knob / Side

Burner Control Knob

13

Grill Lid Handle

Assembly

14


7 pcs

1 pc

15 Grease Cup 1 pc

16 Cast Iron Griddle 1 pc

Page 10 of 42 20190910-Ver.1.0

Parts List

17 Side Burner Grate

18 Side Burner Assembly

19

Side Burner Frame

Assembly

20 Side Burner Heat Shield

21

Side Burner Control

Panel Assembly

22 Left Cart Panel

23 Cart Rack 1 pc

24 Rear Cart Panel 1 pc

Page 11 of 42 20190910-Ver.1.0

1 pc

1 pc

1 pc

1 pc

1 pc

1 pc

Parts List

25 Tank Fixture 1 pc

26 Tank Heat Shield 1 pc

27 Locking Caster 2 pcs

28

29

Front Cart Supporting

Beam

Left Door

1 pc

1 pc

30 Door Handle 2 pcs

31 Magnet Bracket 1 pc

32 Cart Base 1 pc

Page 12 of 42 20190910-Ver.1.0

Parts List

33 Right Door 1 pc

34 Unlocking Caster

35

Right Cart Panel

Assembly

36

Tank Heat Shield

Supporting Bar

2 pcs

1 pc

1 pc

37 Accessory Rack 1 pc

38 Left Side Table 1 pc

Page 13 of 42 20190910-Ver.1.0

Hardware List

A M6x15mm Bolt

H

I

F

G

D

E

B

C

J

M6x10mm Bolt

Plastic Rivet

M6 Step Bolt

M6x12mm Bolt

M4x10mm Bolt

M4 Self-Tapping Screw

M6x20mm Bolt (Silver)

M4 Washer


K

L

M6 Nut

LR6/AA Battery

16 pcs

4 pcs

1 pc

Page 14 of 42 20190910-Ver.1.0

15 pcs

2 pcs

2 pcs

2 pcs

22 pcs

3 pcs

2 pcs

22 pcs

Hardware List

M



N

O M6 Washer 2 pcs

P Thermometer Washer 2 pcs

Q Thermometer Nut 1 pc

Note: Hardware H, I, O, P and Q have been pre-attached on the related components.

For Bolt E, 4 pcs are stored in the hardware pack, and 18 pcs have been pre-attached on the related components.

For Bolt F, 11 pcs are stored in the hardware pack, and 4 pcs have been pre-attached on the related components.

Page 15 of 42 20190910-Ver.1.0

Replacement Part List (I)

Page 16 of 42 20190910-Ver.1.0

26

28

30

32

20

21a

22

24

13

13b

15

17

18a

18c

19a

34

35a

36

38

Replacement Part List (II)

4m

5

7

9

11

Part

Number

Part Name

1

3

4a

4c

Warming Rack

Flame Tamer

4e

4g

4i

4k

Part

Number

2

4

Grill Body – Lid

Grill Body – Burner Support

Grill Body – Burner

4b

4d

Grill Body – Valve & Manifold

Assembly

4f

4h

Grill Body – Control Knob Bezel 4j

Grill Body – Hose & Regulator 4L

Assembly

Grill Body – Ignition Burner

Thermometer



4n

6

8

10

12


Grill Lid Handle Assembly

Grill Lid Handle Bezel

Grease Cup

Side Burner Grate

Side Burner

Ignition Wire

Side Burner Lid

Side Burner Heat Shield

Side Burner Control Panel

Left Cart Panel

Rear Cart Panel

Tank Heat Shield

Front Cart Supporting Beam

Door Handle

Cart Base

Unlocking Caster

Right Cart Panel

35

35b

Tank Heat Shield Supporting Bar 37

Left Side Table

13a

14

16

18

18b

19

19b

27

29

31

33

21

21b

23

25

Part Name

Cooking Grate

Grill Body Assembly

Grill Body – Fire Box

Grill Body – Carry Over

Grill Body – Heat Shield

Grill Body – Control Panel

Grill Body – Bottle Opener

Grill Body – Ignition Electrode &

Wire

Grill Body – Match Holder

Thermometer Bezel

Side Table Handle

Left Side Condiment Tray

Control Knob / Side Burner Control

Knob

Grill Lid Handle


Cast Iron Griddle

Side Burner Assembly

Ignition Electrode

Side Burner Frame Assembly

Side Burner Frame

Side Burner Control Panel Assembly

Igniter

Cart Rack

Tank Fixture

Locking Caster

Left Door

Magnet Bracket

Right Door

Right Cart Panel Assembly

Plastic Ring

Accessory Rack

Page 17 of 42 20190910-Ver.1.0


Step 1.

Attach the

Locking Caster

(27)

and

Unlocking Caster

(34)

to the

Cart Base (32)

by using 16 pcs

M6X15 Bolts (A)

.

Hardware:

#A – 16 pcs

Step 2.

Lock the 2 locking casters to prevent the unit moving by stepping the pad downwards.

Attach the

Left Cart Panel (22)

and

Right Cart Panel

Assembly (35)

to the cart base assembly by using 4 pcs

M6X10 Bolts (B)

.

Hardware:

#B – 4 pcs

Page 18 of 42 20190910-Ver.1.0


Step 3.

Attach the

Rear Cart Panel

(24)

to the cart assembly by using 7 pcs

M6X10 Bolts (B)

.

Hardware:

#B – 7 pcs

Step 4.

Attach the

Front Cart

Supporting Beam (28)


M6X10 Bolts (B)

.

Hardware:

#B – 4 pcs

Page 19 of 42 20190910-Ver.1.0


Step 5.

Attach the

Tank Fixture (25)


Plastic Rivet (C)

.

Hardware:

#C – 3 pcs

Step 6.

Attach the

Left Door (29)

and

Right Door (33)


M6

Step Bolts (D)

.

Remember to insert the bottom door pin into the hole at the cart assembly first then use

M6

Step Bolts (D)

to secure the door.

Hardware:

#D – 2 pcs

Page 20 of 42 20190910-Ver.1.0


Step 7.

Attach the

Magnet Bracket (31)


M4X10 Bolts (F)

.

Hardware:

#F – 2 pcs

Step 8.

Remove 4 pcs pre-attached

M6X12 Bolts (E)

from the

Door

Handle (30)

.

Attach the door handles to the doors by using the removed bolts.

Hardware:

#E – 4 pcs

Page 21 of 42 20190910-Ver.1.0


Step 9.

Attach the

Cart Rack (23)

to the cart assembly by inserting the hooks at the top left side of the cart rack into the holding brackets at the left cart panel then using 2 pcs

M4X10 Bolts

(F)

to secure the cart rack.

Hardware:

#F – 2 pcs

Step 10.

Attach the

Accessory Rack

(37)

to the right door by using 2 pcs

M4X10 Bolts (F)

.

Hardware:

#F – 2 pcs

Page 22 of 42 20190910-Ver.1.0


Step 11.

Attach the

Tank Heat Shield

(26)

to the cart assembly by using 1 pc

M4X10 Bolts (F)

and 2 pcs

M4X10

Self-tapping Screws (G)

.

Then attach the

Tank Heat

Shield Supporting Bar (36)

to the cart assembly and tank heat shield by using 2 pcs

M4X10 Bolts (F)

.

Hardware:

#F – 3 pcs

#G – 2 pcs

Step 12.

This step needs two people to complete! Put the

Grill Body

Assembly (4)

carefully at the top of the cart assembly.

Secure the part as shown with

4 pcs of

M6x10mm bolts (B)

.

Be careful to support the grill body and cart assembly during this step.

Hardware:

#B – 4 pcs

Page 23 of 42 20190910-Ver.1.0


Step 13.

Disassemble the

Handle Bezel

(13a)

and

M6x20 bolts Silver

(H)

from the

Grill Lid Handle

Assembly (13).

Attach the

Handle (13b)

and

Handle

Bezel (13a)

to the lid by using

2 pcs

M6x20 bolts Silver (H)

as shown.

Hardware:

#H – 2 pcs

Step 14.

Disassemble the

Thermometer Nut (Q)

and

Thermometer Washers (P)

from the

Thermometer (5)

and

Thermometer Bezel (6)

.

Attach the thermometer and the thermometer bezel to the grill lid. Align them through the hole on the lid and place the washers underneath the nut then tighten the nut as shown.

Hardware:

#P – 2 pcs

#Q – 1 pc

Page 24 of 42 20190910-Ver.1.0


Step 15.

Attach the

Left Side

Condiment Tray (10)

to the

Left Side Table (38)

by using 4 pcs

M6x12 bolts (E)

and 4 pcs

M6 Nut (K)

.

Hardware:

#E – 4 pcs

#K – 4 pcs

Step 16.


M6x12 bolts (E)

and 2 pcs

M6

Washers (O)

from the

Side

Handle (8).

Attach the Side Table Handle to left side table assembly by using the removed bolts and washers.

Hardware:

#E – 2 pcs

#O – 2 pcs

Page 25 of 42 20190910-Ver.1.0


Step 17.


M6x12mm bolts (E)

at the left side of the control panel. Loosen

4 pcs pre-attached bolts

M6x12 bolts (E)

on left side of the grill body and adjust to 3/16” clearance as shown. Position the holes on the left side table assembly through the bolts at grill body as shown. Push the left side table leftwards to lock it in place and tighten the bolts

M6x12 bolts (E)

. Then insert

2pcs removed

M6x12mm bolts

(E)

to the holes at the condiment tray and tighten them.

Hardware:

#E – 6 pcs

Step 18.

Attach the

Side Burner Control

Panel Assembly (21)

to the

Side Burner Frame Assembly

(19)

by using the 3 pcs

M6x10mm bolts (B)

.

Hardware:

#B – 3 pcs

Page 26 of 42 20190910-Ver.1.0


Step 19.

Attach the

Side Burner Heat

Shield (20)

to the side burner frame assembly by using the 2 pcs

M4x10mm bolts (F)

.

Hardware:

#F – 2 pcs

Step 20.



at the right side of the control panel.

Loosen 4 pcs pre-attached bolts

M6x12 bolts (E)

on right side of the grill body and adjust to 3/16” clearance as shown.

Position the holes on the right side table assembly through the bolts at grill body as shown.

Push the right side table rightwards to lock it in place and tighten the

M6x12 bolts

(E)

. Then insert 2pcs removed


to the holes at the side burner control panel and tighten them.

Hardware:

#E – 6 pcs

Page 27 of 42 20190910-Ver.1.0


Step 21.

Remove 2 pcs pre-assembled

M4x10mm Bolts (F)

from side burner valve.

Attach the valve to the control knob bezel at side burner control panel assembly. Fix the side burner valve onto the control knob bezel by using 2 pcs removed

M4x10mm Bolts

(F)

.

Hardware:

#F – 4 pcs

Step 22.


M4x10mm Bolts (F)

and 2 pcs

M4 Washer (I)

from the

Side

Burner Assembly (18)

then attach the burner to the side burner frame assembly.

Insert the side burner port into the valve outlet (orifice). Make sure that the burner port is inserted STRAIGHTLY into the valve outlet as shown.

Fix the side burner assembly to the burner bracket by using the removed bolts and washers as shown

.

Hardware:

#F – 2 pcs

#I – 2 pcs

Page 28 of 42 20190910-Ver.1.0


Step 23.

Insert the terminals of ignition wire for the main burner and side burner to the connectors of igniter.

Step 24.

Insert the

Control Knobs /

Side Burner Control Knobs

(12)

to the pins of main burner and side burner valve. Apply light pressure to secure the knob firmly. Make sure that the flat end of the pin is aligned with the D-shape hole in control knob (with the triangle pointing upwards).

Page 29 of 42 20190910-Ver.1.0


Step 25.

Position the

Grease Cup (15)

into the holding bracket at the bottom of the grill body.

Step 26.

Place the

Flame Tamers (3)

and the

Side Burner Grate

(17)

on the grill as shown.

Page 30 of 42 20190910-Ver.1.0


Step 27.

Place the

Warming Rack (1)

,

Cooking Grates (2)

and the

Cast iron griddle (16)

on the grill as shown. Remember to check that the rear wire guard of the warming rack sits flush underneath the hexagonal nut of side panel of the fire box.

Step 28.

Install a

LR6/AA Battery (L)

into the igniter.

Page 31 of 42 20190910-Ver.1.0


Step 29.

Your unit is fully assembled!

Make sure to read and follow the complete Instruction

Manual before using this appliance.

Page 32 of 42 20190910-Ver.1.0

Leak Test

GENERAL

Although all gas connections on the grill are leak tested at the factory prior to shipment, a complete gas tightness check must be performed at the installation site due to possible mishandling in shipment, or excessive pressure unknowingly being applied to the unit.

Periodically check the entire system for leaks following the procedures listed below. Before using your grill you must check for leaks.

BEFORE TESTING

Make sure that all packing material is removed from the grill including the burner tie-down straps.

Make a soap solution of one part liquid detergent and one part water. You will need a spray bottle, brush, or rag to apply the solution to the fittings. For the initial leak test, make sure the LP cylinder is full.

WARNING

 DO NOT SMOKE WHILE CONDUCTING LEAK TEST.

 NEVER PERFORM LEAK TEST WITH AN OPEN FLAME.

 If it is evident that there is excessive abrasion, wear or the hose is cut, it must be replaced prior to the appliance being put into operation. The replacement hose must be specified by the manufacturer.

TO TEST

1. Make sure the control valves are in the

OFF

position then turn on the gas supply.

2. Check all connections from the gas cylinder, LP gas regulator and supply valve up to and including all connections to the pipe that go to the burners (Following are the points where the soap water mixture need to apply).

Soap bubbles will appear if a leak is present.

A. Supply tank (Cylinder) weld.

B. Connection nut to tank valve.

C. Back side of connection nut to brass nipple.

D. Brass nipple connections to gas supply hoses.

E. Regulator connections to gas supply hose.

F. Gas supply hose connection to side burner valve assembly.

G. Side burner valve stem cap.

H. Side burner connection to hose.

I. Hose connection to gas manifold.

J. The full length of gas supply hose.

K. Tank valve to cylinder.

Page 33 of 42 20190910-Ver.1.0

Leak Test

3. If a leak is present, immediately turn off the gas supply and tighten the leaky fittings.

4. Turn the gas back on and recheck.

5. Should gas continue to leak from any of the fittings, turn off the gas supply and contact customer service department at 1-888-922-2336, 7:00 am to 12:00 am CST (daily) or

1-888-837-1380, Mon to Fri, 10:00am – 7:00pm CST.

Page 34 of 42 20190910-Ver.1.0

Lighting Instructions

BEFORE LIGHTING

WARNING

 Inspect the gas supply hose prior to turning the gas

ON

.

 If there is evidence of cuts, wear, or abrasion, the hose must be replaced prior to use.

 Do not use the grill if the odor of gas is present.

 Only the pressure regulator and hose assembly supplied with the unit should be used.

 Perform the “

LEAK TEST

” according to the instructions before operating the grill.



ALWAYS

keep your face and body away from the burner while lighting.

LIGHTING THE MAIN BURNERS OF GRILL

1. Read instructions before lighting

.

2. Open lid before lighting the burner.

3. Make sure all control knobs are in the "

OFF

" position.

4. Turn ON gas valve from LP tank.

5. The IGNITION BURNER is the 5th control knob from the left. Light it first.

Push and turn the 5th burner control knob to "

HI

" then immediately press and hold the electronic ignition button at the side burner control panel.

6. If ignition does NOT occur in 5 seconds, turn the burner control knob off, wait for 5 minutes to allow gas to dissipate. Repeat the lighting procedure.

7. Once the

IGNITION BURNER

is lit, you may light burners 4, 3, 2, 1 and 6 in that order. Just press and turn the control knob to “

HI

”.

Page 35 of 42 20190910-Ver.1.0


8. To turn burners off, turn the control knobs clockwise to “

Hi

” then press down the knob and continue to turn clockwise until they locked in the "

OFF

" position.

LIGHTING THE SIDE BURNER OF GRILL

1. Read instructions before lighting .

2. Open lid before lighting the burner.

3. Make sure control knob is in the "

OFF

" position.

4. Turn on gas valve from LP tank.

5. Push and turn the side burner control knob to "

HI

" then immediately press and hold the electronic ignition button at the side burner control panel.

6. If ignition DOES NOT occur in 5 seconds, turn the burner control knob off, wait for 5 minutes to allow gas to dissipate. Repeat the lighting procedure.

7. To switch burner off, turn the control knob clockwise to “

HI

” then press down the knob and continue to turn clockwise until locked in the "

OFF

" position.

Page 36 of 42 20190910-Ver.1.0


USING MATCH HOLDER TO LIGHT BURNER

1. Turn off all burner valves.

2. Make sure the lid is open.

3. Take off the match holder from the left fire box panel as shown.

4. Place a lighted match on the match holder and hold next to the burner.

5. Turn the control knob(s) to the “

HI

” position. Burner should light immediately.

6. If the burner does not light in 5 seconds, turn the knob off and wait for 5 minutes then repeat above procedures.

DANGER

 Keep your face and hands as far away from the grill as possible when lighting it.

FLAME CHARACTERISTICS

This procedure outlines how to check for proper burner flame characteristics.

Burner flames should be blue and stable with little yellow tips, with no excessive noise, or lifting. If the flame is yellow, it indicates insufficient air. If the flame is noisy and tends to lift away from the burner, it indicates too much air. If any of these conditions exist call our customer service line. Visually check the burner flames prior to each use. The flames should look like this picture. If not, refer to the burner maintenance part of this manual.

Page 37 of 42 20190910-Ver.1.0

Care and Maintenance

You should inspect the burners at least once a year or immediately after any of the following conditions occur:

1. The smell of gas in conjunction with the burner flames appearing yellow.

2. The grill does not reach temperature.

3. The grill heats unevenly.

4. The burners make popping noises.

WARNING



ENSURE that the gas supply and the knobs are in

OFF

position

BEFORE

cleaning the burners.

BURNER CLEANING:

1. Turn off the gas supply and make sure all the knobs are in the

OFF

position.

2. Wait for the grill to cool.

3. Open the lid and remove the cooking grates and flame tamers.

4. Remove the cotter pin and lift the burner out of the firebox.

5. Checking and cleaning burner/venturi tubes for inserts and insert nests. A clogged tube can lead to a fire beneath the grill.

6. Clean the exterior of the burner with a brass brush. Use a metal scraper to remove stubborn stains.

7. Clear clogged ports with a straightened paper clip. Never use a wooden toothpick as it may break off and clog the port.

8. If insects or other obstructions are blocking the flow of gas through the burner, call customer service at 1-888-922-2336 or 1-888-837-1380. Make sure to center the burner over the orifice.

Scraper

Page 38 of 42 20190910-Ver.1.0


TO REINSTALL THE MAIN BURNERS:

1. Insert the burner into the burner valve.

2. Firmly seat the valve orifice into the burner tube. Make sure the Valve orifice is inserted

STRAIGHTLY into the burner tube.

3. Align the burner with the fixing slot at firebox, insert the cotter pin to the hole of the fixing slot.

MAIN BURNER REPLACEMENT:

1. Remove the flame tamers.

2. Remove the burner cotter pin as shown.

3. Remove the burner from the grill body.

Page 39 of 42 20190910-Ver.1.0


SIDE BURNER REPLACEMENT:

1. Open the side burner lid and remove the cast iron griddle and side burner grate.

2. Remove two burner fixing bolts at the bottom of side burner assembly as shown.

3. Remove the ignition wire on the side burner.

4. Remove the burner as shown.

PROPERLY INSTALL THE BURNER

Firmly seat the valve orifice into the burner tube. Make sure the valve orifice is inserted

STRAIGHTLY

into the burner tube.

Burner flames will be yellow, with excessive noise, lifting or flash back if the burner is not installed properly.

Page 40 of 42 20190910-Ver.1.0

Trouble Shooting

Problem:

Burner cannot light.

Possible Causes:

1. LP cylinder fuel is used up.

2. Bad electrode spark.

3. Burner may not be properly seated.

4. Burner may be obstructed.

5. The cylinder valve may be closed.

6. Regulator is not properly seated on cylinder valve.

Fire at control knob.

Yellow flame at burner.

1. Burner is obstructed.

Flame blows out on “LOW”.

Burner does not get hot enough.

1. Burner is improperly seated on control valve.

2. Gas connections may be loose.

3. Burner holes may be obstructed.

1. Burner holes may be obstructed.

2. Grill is not sufficiently preheated.

3. Burner is improperly seated on control valve.

1. Flow control device has been activated in regulator.

Grill is too hot. 1. Excess grease build-up causing grease fires.

2. Damaged or faulty regulator.

Corrective Actions:

1. Change a new full LP cylinder.

2. Check to see if the spark will match with the vents of burner.

Electrode or collector may need adjustment.

3. Refer to the section of “To

Reinstall The Main Burners” at

P.39 to reinstall burner properly.

4. Refer to the section of “Burner

Cleaning” at P.38 to clean the burner.

5. Check then open the cylinder valve.

6. Refer to the section of

“Connection Procedures” at P.6 to reinstall the regulator properly.




2. Refer to the section of “Leak

Test” at P.33-34 to check and tighten all connections.







2. Preheat the grill for sufficient time.




1. Reset the regulator. Turn off all burners and close the LP tank valve. Disconnect the regulator from the LP tank and wait for one minute. Reconnect the regulator to the LP tank and slowly open the LP tank valve until the valve is fully open. Light all burners and observe the temperature.

1. Refer to the section of “Care and

Maintenance” at P.38-40 to clean the grill properly.

2. Replace the damaged parts with factory authorized component.

Page 41 of 42 20190910-Ver.1.0

Warranty Information

1. Manufacturer warrants this Product to be free from defects in workmanship and materials for a period of 1 year from the date of purchase, PROVIDED claims are submitted, in writing, with proof of purchase.

2. If any part of this item fails because of a manufacturing defect within the Limited Warranty

Period, Manufacturer offers to replace such part(s) provided that such parts have not been improperly repaired, altered, or tampered with or subject to misuse, abuse or exposed to corrosive conditions. This Limited Warranty is, however, subject to certain limitations, exclusions, time limits and exceptions (Hereinafter “Conditions”) as listed below. Read these Conditions carefully.

3. This Limited Warranty shall be limited to the replacement or repair of any part(s) which

Manufacturer determines, after reasonable examination, to have been defective at the time of manufacturing and manufacturer’s obligation(s) shall be limited to replacement, if any, of defective part(s) which shall be shipped at Original Purchaser’s expense to Original

Purchaser’s designated shipping address.

4. This Limited Warranty is given to and covers the

ORIGINAL PURCHASER ONLY

and such coverage terminates 1 year from the date of purchase.

5.

DAMAGE LIMITATION WARNING:

IN NO EVENT SHALL MANUFACTURER BE LIABLE

FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING (BUT NOT

LIMITED TO) LOSS OF USE OF THE PRODUCT, LOSS OF TIME, LOSS OF FOOD,

INCONVENIENCE, EXPENSES FOR TRAVEL, TRANSPORTATION LODGING

EXPENSES, LOSS BY DAMAGE TO PERSONAL PROPERTY OR LOSS OF INCOME,

PROFITS OR REVENUE.

6.

MANUFACTURER’S OBLIGATION:

Manufacturer’s liability shall be limited to the delivery of a good, merchantable Product and, if necessary, the repair or replacement, at manufacturer’s option, of any defective part or unit.

7.

TRANSFER LIMITATIONS:

This Limited Warranty is not assignable or transferable. It covers only the original purchaser.

8.

RESERVED RIGHT TO CHANGE:

Manufacturer reserves the right to make changes or improvements to products it produces in the future without imposing on itself any obligations to install the same improvements in the products it has previously manufactured.

9. This Limited Warranty gives the Original Purchaser specific legal rights but there may be other rights which vary by jurisdiction.

10. This warranty does not cover the following items:



Chips or scratches on porcelain or painted surfaces.

 Rust or corrosion is not deemed a manufacturing or materials defect.

 Discoloration or loss of paint due to handling during assembly, heat or cleaning products. Paint may require touch up.

 Stainless steel discoloration or corrosion.

 Consumables such as batteries.

IF CUSTOMER SERVICE BECOME NECESSARY:

1. The Original Purchaser is responsible for shipping and handling charges of the returned item(s) and replacement parts, if any.

2. All parts to be replaced will need to be shipped before replacement items will be sent.

3. Follow the Customer Service Representative’s instructions exactly. If a return is necessary, it must be packed carefully and shipped prepaid.

Should you encounter any problem,

CALL US FIRST.

Do not return product to the store.

WE CAN HELP.

For assistance, contact customer service at

[email protected]

/ at 1-888-922-2336, 7:00 am to 12:00 am CST (daily) or

[email protected]

/ at 1-888-837-1380, Mon to Fri, 10:00am – 7:00pm CST

Page 42 of 42 20190910-Ver.1.0

No results