ProMinent DULCOflex DFBa 019 Operating Instructions Manual

Operating instructions

DULCO

®

flex DFBa

Peristaltic Pump

EN

Part no. 986228

Please carefully read these operating instructions before use. · Do not discard.

The operator shall be liable for any damage caused by installation or operating errors.

The latest version of the operating instructions are available on our homepage.

Original Operating Instructions (2006/42/EC) BA DX 020 12/15 EN

Supplemental directives

General non-discriminatory approach In order to make it easier to read, this document uses the male form in grammatical structures but with an implied neutral sense. It is aimed equally at both men and women. We kindly ask female readers for their understanding in this simplification of the text.

Supplementary information Please read the supplementary information in its entirety.

Information

This provides important information relating to the correct operation of the unit or is intended to make your work easier.

Safety Information

The safety information includes detailed descriptions of the haz‐ ardous situation, see

Ä Chapter 1.1 ‘Explanation of the safety information’ on page 4

The following symbols are used to highlight instructions, links, lists, results and other elements in this document:

Tab. 1: More symbols

Symbol Description

Action, step by step

⇨ n

[Button]

‘Display /GUI’

CODE

Outcome of an action

Links to elements or sections of these instructions or other applicable documents

List without set order

Display element (e.g. indicators)

Operating element (e.g. button, switch)

Screen elements (e.g. buttons, assignment of function keys)

Presentation of software elements and/or texts

2

Table of contents

Table of contents

1 Introduction........................................................................... 4

1.1 Explanation of the safety information............................ 4

1.2 Users' qualifications...................................................... 5

1.3 Identity code................................................................. 7

1.3.1 Identity Code for DULCO ® flex DFBa 010.................. 7

1.3.2 Identity Code for DULCO ® flex DFBa 013.................. 9

1.3.3 Identity Code for DULCO ® flex DFBa 016................ 11



2 Safety and responsibility..................................................... 17

2.1 General safety information.......................................... 17

3 Functional description......................................................... 20

3.1 Construction................................................................ 20

3.2 Overview of the Device............................................... 21

4 Transport, storage, assembly and Installation.................... 22

4.1 Transport.................................................................... 22

4.2 Storage....................................................................... 22

4.3 Assembly.................................................................... 22

4.3.1 Ambient conditions.................................................. 23

4.3.2 Alignment of the suction side................................... 23

4.3.3 Alignment of the discharge side............................... 24

4.3.4 Adjusting the roller pressure.................................... 24

4.3.5 Performance curves................................................. 27

5 Commissioning................................................................... 31

5.1 Testing prior to commissioning the pump................... 31

6 Operating the DFBa............................................................ 32

7 Maintenance, repair, malfunctions, disposal and spare parts.................................................................................... 33

7.1 Maintenance............................................................... 33

7.2 Exchanging the pump hoses...................................... 33

7.3 Troubleshooting.......................................................... 34

7.4 Disposal of Used Parts............................................... 36

7.5 Spare parts................................................................. 37

8 Technical data for DFBa..................................................... 45

8.1 Dimensions DFBa 010 / 013....................................... 45

8.2 Dimensions DFBa 016 / 019....................................... 46

8.3 Dimensions DFBa 022................................................ 47

9 DFBa technical appendices................................................ 48

9.1 EC Declaration of Conformity for Machinery.............. 48

10 Index................................................................................... 49

3

4

Introduction

1 Introduction

These operating instructions provide information on the technical data and functions of the DULCO ® flex peristaltic pump from the

DFBa product range.

1.1 Explanation of the safety information

Introduction These operating instructions provide information on the technical data and functions of the product. These operating instructions pro‐ vide detailed safety information and are provided as clear step-bystep instructions.

The safety information and notes are categorised according to the following scheme. A number of different symbols are used to denote different situations. The symbols shown here serve only as examples.

DANGER!

Nature and source of the danger

Consequence: Fatal or very serious injuries.

Measure to be taken to avoid this danger

Danger!

– Denotes an immediate threatening danger. If this is disregarded, it will result in fatal or very serious injuries.

WARNING!


Possible consequence: Fatal or very serious inju‐ ries.


Warning!

– Denotes a possibly hazardous situation. If this is disregarded, it could result in fatal or very serious injuries.

CAUTION!


Possible consequence: Slight or minor injuries, material damage.


Caution!

– Denotes a possibly hazardous situation. If this is disregarded, it could result in slight or minor injuries. May also be used as a warning about material damage.

Introduction

NOTICE!


Damage to the product or its surroundings


Note!

– Denotes a possibly damaging situation. If this is disregarded, the product or an object in its vicinity could be damaged.

Type of information

Hints on use and additional information

Source of the information, additional measures

Information!

– Denotes hints on use and other useful informa‐ tion. It does not indicate a hazardous or dam‐ aging situation.

1.2 Users' qualifications

Training

Instructed personnel

Trained user

Trained qualified per‐ sonnel

WARNING!

Danger of injury with inadequately qualified per‐ sonnel!

The operator of the plant / device is responsible for ensuring that the qualifications are fulfilled.

If inadequately qualified personnel work on the unit or loiter in the hazard zone of the unit, this could result in dangers that could cause serious injuries and material damage.

– All work on the unit should therefore only be conducted by qualified personnel.

– Unqualified personnel should be kept away from the hazard zone

Definition

An instructed person is deemed to be a person who has been instructed and, if required, trained in the tasks assigned to him/her and possible dangers that could result from improper behaviour, as well as having been instructed in the required protective equipment and protective measures.

A trained user is a person who fulfils the requirements made of an instructed person and who has also received additional training specific to the system from ProMinent or another authorised distribution partner.

A qualified employee is deemed to be a person who is able to assess the tasks assigned to him and recognize possible hazards based on his/her training, knowledge and experience, as well as knowledge of pertinent regula‐ tions. The assessment of a person's technical training can also be based on several years of work in the relevant field.

5

Introduction

Training

Electrician

Customer Service depart‐ ment

Definition

Electricians are deemed to be people, who are able to complete work on elec‐ trical systems and recognize and avoid possible hazards independently based on his/her technical training and experience, as well as knowledge of pertinent standards and regulations.

Electricians should be specifically trained for the working environment in which the are employed and know the relevant standards and regulations.

Electricians must comply with the provisions of the applicable statutory direc‐ tives on accident prevention.

Customer Service department refers to service technicians, who have received proven training and have been authorised by ProMinent to work on the system.

Note for the system operator

The pertinent accident prevention regulations, as well as all other generally acknowledged safety regulations, must be adhered to!

6

1.3 Identity code

Device identification / Identity code

1.3.1 Identity Code for DULCO

®

flex DFBa 010

Identity code

DFBa DULCO ® flex DFBa 010

Type

010 DFBa 010, 0.023 l/revolution

Power end/drive

000 Pump without power end/drive

Reduction gear system / 3 x 230 / 400 VAC

A10 0.12 kW, 15 rpm, 21 l/h, 8 bar

A11 0.12 kW, 20 rpm, 28 l/h, 8 bar

A12 0.18 kW, 29 rpm, 40 l/h, 6 bar

A13 0.18 kW, 46 rpm, 64 l/h, 4 bar

A14 0.25 kW, 57 rpm, 79 l/h, 4 bar

A15 0.25 kW, 70 rpm, 97 l/h, 2 bar

Manual adjustment gears / 3 x 230 / 400 VAC

A21 0.12 kW, 3 ... 16 rpm, 4 ... 22 l/h, 8 bar

A22 0.25 kW, 5 ... 29 rpm, 7 ... 40 l/h, 6 bar

A23 0.25 kW, 10 ... 53 rpm, 14 ... 73 l/h, 4 bar

A24 0.25 kW, 15 ... 80 rpm, 21 ... 110 l/h, 2 bar

Gear motor with integrated frequency converter / 1x 230 VAC

A31 0.37 kW, 9 ... 34 rpm, 12 ... 47 l/h, 20 ... 75 Hz, 6 bar

A32 0.37 kW, 16 ... 60 rpm, 22 ... 83 l/h, 20 ... 75 Hz, 4 bar

Gear motor (external frequency converter required) / 3 x 230 / 400 VAC

A41 0.18 kW, 1 ... 34 rpm, 1 ... 47 l/h, 3 ... 75 Hz, 6 bar

A42 0.18 kW, 2 ... 44 rpm, 3 ... 60 l/h, 3 ... 75 Hz, 4 bar

A43 0.25 kW, 3 ... 69 rpm, 4 ... 95 l/h, 3 ... 75 Hz, 4 bar

0

Hose material

NR

R

N

B

E

A

H

NBR

EPDM

NR-A

Norprene

NBR-A

® (max. 2 bar)

Hypalon ®

Hydraulic connector

Introduction

7

8

Introduction

Identity code


A

B

C

F

G

D

E

H

1

2

0

3

VA BSP 3/8"

VA NPT 3/8"

PP BSP 3/8"

PVDF BSP 3/8"

PVDF NPT 3/8"

PVC NPT 3/8"

Tri-Clamp, VA, 1/2"

DIN 11851, VA NW10

M

Base plate

Base plate, lacquered steel

Base plate, stainless steel

Portable unit + lacquered steel base plate

0

L

Portable unit + stainless steel base plate

Leakage sensor without leakage sensor with leakage sensor with leakage sensor and relay output

0

Rotor

Rotor with 2 rollers

C

0

Batch control

No batch control

With batch control

0

H

Special version

Standard

Housing Halar ® coated

Vacuum system

0 none

Approvals

01 CE mark

02 CE + EU 1935/2004


®

flex DFBa 013

Identity code


Type


Power end/drive



B10 0.12 kW, 15 rpm, 35 l/h, 8 bar

B11 0.12 kW, 20 rpm, 46 l/h, 8 bar

B12 0.18 kW, 29 rpm, 67 l/h, 6 bar

B13 0.18 kW, 46 rpm, 107 l/h, 4 bar

B14 0.25 kW, 57 rpm, 133 l/h, 4 bar

B15 0.25 kW, 70 rpm, 163 l/h, 2 bar


B21 0.12 kW, 3 ... 16 rpm, 7 ... 37 l/h, 8 bar

B22 0.25 kW, 5 ... 29 rpm, 11 ... 67 l/h, 6 bar

B23 0.25 kW, 10 ... 53 rpm, 23 ... 124 l/h, 4 bar

B24 0.25 kW, 15 ... 80 rpm, 35 ... 187 l/h, 2 bar

Gear motor with integrated frequency converter / 1 x 230 VAC

B31 0.37 kW, 9 ... 34 rpm, 21 ... 79 l/h, 20 ... 75 Hz, 6 bar

B32 0.37 kW, 16 ... 60 rpm, 37 ... 140 l/h, 20 ... 75 Hz, 4 bar


B41 0.18 kW, 1 ... 34 rpm, 2 ... 78 l/h, 3 ... 75 Hz, 6 bar

B42 0.18 kW, 2 ... 44 rpm, 5 ... 100 l/h, 3 ... 75 Hz, 4 bar

B43 0.25 kW, 3 ... 69 rpm, 7 ... 157 l/h, 3 ... 75 Hz, 4 bar

0

Hose material

NR

R

N

B

E

A

H

NBR

EPDM

NR-A

Norprene

NBR-A

® (max. 2 bar)

A

B

Hypalon ®

Hydraulic connector

C

VA BSP 3/8"

VA NPT 3/8"

PP BSP 3/8"

Introduction

9

Introduction

Identity code


D

E

F

G

H

2

3

PVDF BSP 3/8"

PVDF NPT 3/8"

PVC NPT 3/8"

Tri-Clamp, VA, 1/2"

0

1

DIN 11851, VA NW15

Base plate



L

M

0



Leakage sensor without leakage sensor

0 with leakage sensor with leakage sensor and relay output

Rotor


0

Batch control

No batch control

C With batch control

0

H

Special version

Standard

Housing Halar ® coated

Vacuum system

0 none

Approvals

01 CE mark

02 CE + EU 1935/2004

10


®

flex DFBa 016

Identity code


Type


Power end/drive



C10 0.18 kW, 14 rpm, 77 l/h, 8 bar

C11 0.18 kW, 20 rpm, 110 l/h, 8 bar

C12 0.25 kW, 32 rpm, 176 l/h, 4 bar

C13 0.25 kW, 46 rpm, 253 l/h, 4 bar

C14 0.37 kW, 57 rpm, 314 l/h, 4 bar

C15 0.37 kW, 70 rpm, 386 l/h, 2 bar


C21 0.37 kW, 8 ... 50 rpm, 44 ... 276 l/h, 4 bar

C22 0.37 kW, 10 ... 61 rpm, 55 ... 336 l/h, 2 bar

C23 0.37 kW, 16 ... 91 rpm, 88 ... 502 l/h, 1 bar


C31 0.37 kW, 9 ... 34 rpm, 49 ... 187 l/h, 20 ... 75 Hz, 4 bar

C32 0.37 kW, 16 ... 60 rpm, 88 ... 331 l/h, 20 ... 75 Hz, 2 bar


C41 0.25 kW, 1 ... 34 rpm, 5 ... 188 l/h, 3 ... 75 Hz, 4 bar

C42 0.25 kW, 2 ... 48 rpm, 11 ... 265 l/h, 3 ... 75 Hz, 4 bar

C43 0.37 kW, 3 ... 69 rpm, 16 ... 381 l/h, 3 ... 75 Hz, 2 bar

Hose material

E

R

0

B

N

A

H

NR

NBR

EPDM

NR-A

Norprene

NBR-A

® (max. 2 bar)

C

D

A

B

Hypalon ®

Hydraulic connector

VA BSP 3/4"

VA NPT 3/4"

PP BSP 3/4"

PVDF BSP 3/4"

Introduction

11

Introduction

Identity code


E

F

G

H

1

2

0

3

PVDF NPT 3/4"

PVC NPT 3/4"

Tri-clamp, VA, 1"

DIN 11851, VA NW 20

Base plate




0

L


Leakage sensor without leakage sensor with leakage sensor

M

0 with leakage sensor and relay output

Rotor


Batch control

0

C

No batch control

With batch control

Special version

0 Standard

H Housing Halar® coated

Vacuum system

0 none

Approvals

01 CE mark

02 CE + EU 1935/2004

12


®

flex DFBa 019

Identity code


Type


Power end/drive



D10 0.18 kW, 15 rpm, 110 l/h, 2 bar

D11 0.18 kW, 20 rpm, 148 l/h, 2 bar

D12 0.25 kW, 32 rpm, 236 l/h, 2 bar

D13 0.25 kW, 46 rpm, 339 l/h, 2 bar

D14 0.37 kW, 57 rpm, 421 l/h, 2 bar

D15 0.37 kW, 70 rpm, 517 l/h, 2 bar


D21 0.37 kW, 8 ... 50 rpm, 59 ... 369 l/h, 2 bar

D22 0.37 kW, 10 ... 61 rpm, 74 ... 450 l/h, 2 bar

D23 0.37 kW, 16 ... 91 rpm, 118 ... 671 l/h, 2 bar


D31 0.37 kW, 9 ... 34 rpm, 66 ... 251 l/h, 20 ... 75 Hz, 2 bar

D32 0.37 kW, 16 ... 60 rpm, 118 ... 443 l/h, 20 ... 75 Hz, 2 bar


D41 0.25 kW, 1 ... 34 rpm, 7 ... 251 l/h, 3 ... 75 Hz, 2 bar

D42 0.25 kW, 2 ... 48 rpm, 15 ... 354 l/h, 3 ... 75 Hz, 2 bar

D43 0.37 kW, 3 ... 69 rpm, 22 ... 509 l/h, 3 ... 75 Hz, 2 bar

Hose material

0 Norprene ® (max. 2 bar)

T TYGON ® (max. 2 bar)

A

Hydraulic connector

VA BSP 1"

H

F

G

D

E

B

C

VA NPT 1"

PP BSP 1"

PVDF BSP 1"

PVDF NPT 1"

PVC NPT 1"

Tri-clamp, VA, 1"

DIN 11851, VA NW 25

Base plate

Introduction

13

Introduction


2

3

0

1

Identity code

L

M

0





Leakage sensor without leakage sensor with leakage sensor with leakage sensor and relay output

0

0

Rotor


Batch control

No batch control


Special version

0 Standard

H Housing Halar ® coated

0

Vacuum system none

Approvals

01 CE mark

02 CE + EU 1935/2004

14


®

flex DFBa 022

Identity code


Type


Power end/drive



E10 0.25 kW, 17 rpm, 251 l/h, 8 bar

E11 0.37 kW, 23 rpm, 339 l/h, 8 bar

E12 0.55 kW, 38 rpm, 561 l/h, 4 bar

E13 0.55 kW, 45 rpm, 664 l/h, 4 bar

E14 0.55 kW, 54 rpm, 797 l/h, 2 bar

E15 0.75 kW, 66 rpm, 974 l/h, 2 bar


E21 0.37 kW, 4.0 ... 20.0 rpm, 59 ... 295 l/h, 8 bar

E22 0.55 kW, 6 ... 32 rpm, 89 ... 472 l/h, 4 bar

E23 0.75 kW, 9 ... 48 rpm, 133 ... 708 l/h, 2 bar


E31 0.55 kW, 12 ... 44 rpm, 177 ... 649 l/h, 20 ... 75 Hz, 4 bar

E32 0.75 kW, 18 ... 67 rpm, 266 ... 989 l/h, 20 ... 75 Hz, 2 bar


E41 0.55 kW, 2 ... 44 rpm, 30 ... 649 l/h, 3 ... 75 Hz, 4 bar

E42 0.75 kW, 2 ... 57 rpm, 30 ... 841 l/h, 3 ... 75 Hz, 4 bar

E43 1.10 kW, 3 ... 81 rpm, 44 ... 1196 l/h, 3 ... 75 Hz, 2 bar

Hose material

E

R

0

B

N

A

H

NR

NBR

EPDM

NR-A

Norprene

NBR-A

® (max. 2 bar)

C

D

A

B

Hypalon ®

Hydraulic connector

VA BSP 1"

VA NPT 1"

PP BSP 1"

PVDF BSP 1"

Introduction

15

Introduction

Identity code


E

F

G

H

1

2

0

3

PVDF NPT 1"

PVC NPT 1"

Tri-clamp, VA, 1"

DIN 11851, VA NW 25

Base plate




0

L


Leakage sensor without leakage sensor with leakage sensor

M

0 with leakage sensor and relay output

Rotor


Batch control

0 No batch control


Special version

0 Standard

H Housing Halar ® coated

0

Vacuum system none

Approvals

01 CE mark

02 CE + EU 1935/2004

16

Safety and responsibility

2 Safety and responsibility

2.1 General safety information

WARNING!

Live parts

Possible consequence: Fatal or very serious inju‐ ries

– Measure: The device must be disconnected from the power supply before it is opened

– Isolate damaged, faulty or manipulated devices from the mains in order to de-energise.

WARNING!

Emergency stop switch


An emergency stop switch is to be connected for the entire plant. This should enable the entire plant to be shut down in the event on an emergency in such a way that the overall plant can be brought into a safe condition.

WARNING!

Unauthorised access


– Measure: Ensure that there can be no unau‐ thorised access to the unit

WARNING!

Hazardous media / contamination of persons and equipment

Possible consequence: Fatal or very serious inju‐ ries. material damage

– Ensure that the pump hoses are resistance against the media being conveyed

– Always observe the the safety data sheets for the media to be conveyed. The system oper‐ ator must ensure that these safety data sheets are available and that they are kept up-to-date

– The safety data sheets for the media being conveyed are always decisive for initiating counter measures in the event of leakage to the media being conveyed

– Observe the general restrictions in relation to viscosity limits, chemical resistance and den‐ sity

– Always switch the pump off before exchanging the pump hose

17


18

WARNING!

Correct and proper use


– The unit is not intended to convey or regulate gaseous or solid media

– Do not exceed the rated pressure, speed or temperature for the pump

– The unit may only be used in accordance with the technical data and specifications provided in these operating instructions and in the oper‐ ating instructions for the individual components

– The system is not designed for use in areas at risk from explosion

– Only switch the pump on if it has been properly fastened to the floor

– Only switch the pump on if it the front cover has been attached.

WARNING!

Operational lifetime of the pump hoses


The operational lifetime of the pump hoses cannot be precisely specified. For this reason, the possi‐ bility of fracture and consequential leakage of liq‐ uids must be accounted for. If the hose rupture alarm (optional) is fitted, then the pump can be stopped and / or an electrical valve can be actu‐ ated.

In addition, you must avoid particles from untight hoses being introduced into the media being con‐ veyeed. This can be achieved e.g. by means of fil‐ tration, a hose rupture alarm or other means suit‐ able for the respective process.

CAUTION!

CIP cleaning

In the event of CIP cleaning, it is necessary to obtain information from the manufacturer about correct installation of the pump (a special installa‐ tion is required), as well as regarding the compati‐ bility of the cleaning agents with the pump hoses of the pump and the other hydraulic connections.

Cleaning should be undertaken at the recom‐ mended maximum temperature.

CAUTION!

Direction of rotation / flow direction

Possible consequence: Material damage right through to destruction of the unit

– The pump's direction of rotation in relation to the desired flow direction must be checked prior to every start.


CAUTION!

Environmental influences

Possible consequence: Material damage right through to destruction of the unit

– The device is not suitable for outdoor operation

– Take suitable measures to protect the device from environmental influences such as:

– UV rays

– Moisture

– Frost, etc.

19

Functional description

3 Functional description

Brief functional description The package contents supplied with the DULCO ® selectable via the identcode.

flex DFBa is

The DULCO ® flex DFBa is a displacement pump. The feed chem‐ ical is conveyed by the rotor squeezing the hose in the direction of flow. No valves are needed for this. This ensures gentle handling of the metered media.

The DULCO ® flex DFBa has been designed for safe and uncompli‐ cated operation, as well as straightforward maintenance.

The DULCO ® flex DFBa can be used for many different media.

However, this pump type is often the optimal solution for abrasive, shear-sensitive and viscose media.

Typical areas of use include processes where only a low discharge pressure is required (max. 8 bar).

3.1 Construction

Main modules: n Drive Unit n Housing n Base frame

The pump housing is closed off with a screwed front cover in order to avoid the risk of injury.

The motor serves to drive the rotor. Rollers at the ends of the rotor serve to press the pump hose against the pump housing.

The rotary movement of the rotors alternately press and relax the rollers in relation to the pump hose. This serves to suck the media in and convey it into the metering line.

20

3.2 Overview of the Device

Functional description

Fig. 1: Diagram of functional principle

1 Housing

2 Rotor

3 Rollers

4 Hose

P_DX_0017_SW

21

Transport, storage, assembly and Installation

4 Transport, storage, assembly and Installation

n User qualification, transport and storage: trained user, see

Ä Chapter 1.2 ‘Users' qualifications’ on page 5

n User qualification, installation: trained qualified personnel, see


n User qualification, electrical installation: Electrical technician,

see Ä Chapter 1.2 ‘Users' qualifications’ on page 5

WARNING!

Danger from hazardous substances!


Please ensure when handling hazardous sub‐ stances that you have read the latest safety data sheets provided by the manufacture of the haz‐ ardous substance. The actions required are described in the safety data sheet. Check the safety data sheet regularly and replace, if neces‐ sary, as the hazard potential of a substance can be re-evaluated at any time based on new findings.

The system operator is responsible for ensuring that these safety data sheets are available and that they are kept up to date, as well as for producing an associated hazard assessment for the worksta‐ tions affected.

4.1 Transport

Transport n The pump is protected by means of cardboard packaging n The packaging materials can be recycled n Consider the ambient conditions

4.2 Storage

Storage n Remove the pump hose from the housing during storage n With storage lasting longer than 60 days, protect the coupling surfaces (terminals, reducing adaptors, motors) with appro‐ priate antioxidant agents n Consider the ambient conditions

4.3 Assembly

22

CAUTION!

Possible consequence: Slight or minor injuries.

Material damage.

Carry out the assembly work before the electrical installation!

Note the permissible ambient conditions!


4.3.1 Ambient conditions

NOTICE!

Ambient conditions

Possible consequence: Damage to property and increased wear and tear

Install in the following order. If the pump is to be installed outdoors, protect it against sunlight and the influences of the weather.

When positioning the pump, ensure that there is sufficient room for access for all types of mainte‐ nance work.

There are limit values for temperature and pressure, depending on the type of hose selected. These limit values are described in the following:

Tab. 2: Limit values for hose temperature and pressure

Material min. temp. (°C) max. temp. (°C)

Hose Feed chemical Feed chemical

NR

NBR

EPDM

NR-A

NBR-A

NORPRENE®

-20

-10

-10

-10

-10

-40

80

80

80

80

80

120 min. temp. (°C)

Environment

-40

-40

-40

-40

-40

-40 max. pressure (bar)

8

8

8

8

8

2

TYGON® -10 70 -40 2

HYPALON® -10 80 -40 8

Also observe the general safety information, see Ä Chapter 2.1 ‘General safety information’ on page 17

4.3.2 Alignment of the suction side

The pump is to be positioned as near as possible to the liquid con‐ tainer, so that the suction side is kept as short and straight as pos‐ sible.

The suction line must be absolutely airtight and made of a suitable material, so that it is not squeezed together under vacuum.

The diameter must correspond to the rated diameter of the pump hose. A larger diameter is recommended in the event of viscose liquids.

The pump is self-priming and does not require an admission valve.

The pump is reversible and the suction connection can therefore comprise of one of two options. Normally the option is selected which is best suited to the physical conditions of the installation.

It is recommended to use a flexible transition between two fixed pipes and the hydraulic connection of the pump, in order to avoid the transmission of vibrations.

23


4.3.3 Alignment of the discharge side

The discharge line is to be kept as straight and short as possible, in order to avoid performance reduction.

The diameter must correspond to the rated diameter of the pump hose. Bei viskosen Flüssigkeiten wird ein größerer Durchmesser empfohlen.

It is recommended to use a flexible transition between two fixed pipes and the hydraulic connection of the pump, in order to avoid the transmission of vibrations.

4.3.4 Adjusting the roller pressure

The peristaltic pump is equipped with spacer plates (6) to adjust the precise pressure distance to the roller (9) (dependent on speed and operating pressure).

Fig. 2: Space plates / roller

6 Spacer plates

9 Roller

24

P_DX_0013_SW

1


4 3 2

P_DX_0021_SW

Fig. 3: Squeezing the hose

1 Normal shape of hose

2 Excessive squeezing (increased wear and tear on the pump and hose)

3 Perfect squeezing

4 Insufficient squeezing (medium backflowing in the cavity will destroy the hose within a short period of time)

The spacer plates are factory-fitted. You can adapt the number of spacer plates to the actual operating conditions in accordance with the following table.

Tab. 3: DFBa 010 / Number of spacer plates of 0.5 mm thickness (except Norprene ® and TYGON ® ): rpm 0-19 20-39 40-59 60-79 80-99 bar

0.5

1 1 1 1 1

2.0

4.0 *

6.0

8.0

* Delivery state

1

2

2

3

1

1

2

2

1

1

2

1

1

1

1

Tab. 4: DFBa 010 / Number of spacer plates of 0.5 mm thickness (Norprene ® and TYGON ® ): rpm 0-19 20-39 40-59 60-79 80-99 bar

0.5

5 5 5 5 5

2.0 *

* Delivery state

5 5 5 5 5

25



0.5

1 1 1 1 1

2.0

4.0 *

6.0

8.0

* Delivery state

1

2

2

3

1

1

2

2

1

1

2

1

1

1

1

Tab. 6: DFBa 013 / Number of spacer plates of 0.5 mm thickness (Norprene ® and TYGON) ® : rpm 0-19 20-39 40-59 60-79 80-99 bar

0.5

5 5 5 5 5

2.0*

* Delivery state

5 5 5 5 5


0.5

1 1 1 1 1

2.0

4.0 *

6.0

8.0

* Delivery state

1

2

2

3

1

1

2

3

1

1

2

1

1

1

1


0.5

9 9 9 9 9

2.0 *

* Delivery state

9 9 9 9 9

26



0.5

5 5 5 5 5

2.0 *

* Delivery state

5 5 5 5 5

Tab. 10: DFBa 022 / Number of spacer plates of 0.5 mm thickness (except Norprene ® ): rpm 0-19 20-39 40-59 60-79 bar

0.5

2 2 1 1

2.0

4.0 *

6.0

8.0

* Delivery state

2

3

3

4

2

3

3

3

2

2

3

2

2 2

1

2

80-99

Tab. 11: DFBa 022 / Number of spacer plates of 0.5 mm thickness (except Norprene ® ): rpm 0-19 20-39 40-59 60-79 bar

0.5

12 12 12 12

2.0 *

* Delivery state

12 12 12 12

80-99

12

12

4.3.5 Performance curves

NOTICE!

Maximum pressure under continuous operation

The dotted line indicates the limit for maximum pressure under continuous operation

27

Transport, storage, assembly and Installation l /h

200

120

100

80

180

160

140

60

40

20

0

10 20 30 40 50 60 70 80 90 100 110 120 130 140

1/min

8 bar 4 bar 2 bar

P_DX_0022_SW

Fig. 4: DFBa 10 l /h

330

300

270

240

120

90

60

210

180

150

30

0

10 20 30 40 50 60 70 80 90 100 110 120 130 140

1/min

8 bar 4 bar 2 bar

P_DX_0023_SW

Fig. 5: DFBa 013

28


800

720

640

560

480

400

320

240

160

80

0

0 10 20 30 40 50 60 70 80 90 100 110 120 130 140

1/min

8 bar 4 bar 2 bar

P_DX_0015_SW

Fig. 6: DFBa 016 l /h

1040

936

832

728

624

520

416

312

208

104

0

0 10 20 30 40 50 60 70 80 90 100 110 120 130 140

1/min

P_DX_0016_SW

Fig. 7: DFBa 019

29


1500

1350

1200

1050

900

750

600

450

300

150

0

Fig. 8: DFBa 022

10 20 30 40 50 60 70 80 90 100

1/min

8 bar 4 bar 2 bar

P_DX_0024_SW

30

5 Commissioning

Commissioning n

User qualification, commissioning: trained user, see Ä Chapter

1.2 ‘Users' qualifications’ on page 5

5.1 Testing prior to commissioning the pump

The following tests are to be carried out: n Ensure that the pump has not been damaged during transpor‐ tation or storage. Immediately report any damage to the sup‐ plier n Check that the mains voltage is suitable for the motor n Ensure that the hose is suitable for the fluid to be conveyed and that it is not damaged n Make sure that the temperature of the liquid does not exceed the recommended temperature range n Only switch the pump on if it the front cover has been properly attached n Check that the rollers are correctly fitted and fastened n Check that the hose and rollers are sufficiently lubricated n Check that the thermal overload protection (not included in the delivery scope) corresponds to the value specified on the motor type plate n Check whether the direction of rotation is correctly adjusted n Check that the optional electrical components are connected and are working properly n Install a manometer in the pressure line if the back-pressure value is unknown n Check the operating instructions in order to ensure that the flow values, pressures and power consumption of the motor do not exceed the rated values n Install a pressure relief valve in the pressure line in order to protect the pump in the event that a valve is unintentionally closed off or the line is blocked in another way.

31

Operating the DFBa

6 Operating the DFBa

n User qualification, operation: instructed persons, see


The peristaltic pump is to be fully integrated into the customer's designated plant and is then controlled by this plant. It is not pos‐ sible to operate the pump directly.

32

Maintenance, repair, malfunctions, disposal and spare parts

7 Maintenance, repair, malfunctions, disposal and spare parts

n User qualification, maintenance and disposal: instructed per‐

sonnel, see Ä Chapter 1.2 ‘Users' qualifications’ on page 5

n User qualification, repair and troubleshooting: trained user, see


WARNING!





7.1 Maintenance

CAUTION!

Disconnect the pump from the mains

Possible consequence: Personal injury

You may only carry out work on the pump after it has previously been switched off and disconnected from the mains.

Lubrication n Check that the rollers and the hose are sufficiently lubricated

– Check every 200 operating hours n Check whether the oil level is correct for the step-down gears

– Exchange the oil at regular intervals in accordance with the step-down gear maintenance manual.

7.2 Exchanging the pump hoses

Exchanging the pump hoses - dis‐ mantling

1.

Close off all valves, in order to prevent leakage of the feed chemical

2.

Dismantle the pump hoses from both discharge and suction sides

3.

Remove the front cover

4.

Remove a roller incl. the spacer plate (the roller that is not touching the pump hose)

5.

Turn the rotor with the help of the motor so that the remaining roller is not pressing against the pump hose

33


6.

Remove the pressure flange from the pump housing

7.

Remove the pump hose to be exchanged

8.

Dismantle the hydraulic connections from both pump hose ends

Exchanging the pump hoses - installa‐ tion

1.

Clean the interior surfaces of the pump housing

2.

Lubricate the internal surfaces of the pump housing at the contact surfaces to the pump hose

3.

Check the rollers. Ensure that the roller surfaces are not damaged

4.

Attach the hydraulic connections at both hose ends with the help of the pressure flange

5.

Lay the pump hose into the pump housing

6.

Lubricate the pump hose and the rollers

7.

Fasten the pressure flange to the pump casing

8.

Turn the rotor with the help of the motor so that the remaining roller presses against the pump hose

9.

Re-attach the second roller with spacer plates back onto the rotor

10. Attach the front cover to the pump housing

11. Mount the pump hoses from both discharge and suction sides

12. Open all of the valves

7.3 Troubleshooting

Problem

Increased pump temperature

Reduced flow or pressure

Possible cause

Pump hose has no lubricant

Increased product temperature

Insufficient or poor suction condi‐ tions

Pump speed too high

Valves on discharge and or suc‐ tion side completely or partially closed

Solution

Lubricate pump hose

Reduce product temperature

Check suction line for blockages

Reduce pump speed

Open valves

Pump hose insufficiently com‐ pressed

Pump hose rupture (the product leaks out into the housing)

Check roller fastening

Exchange pump hose

Partial blockage of the suction line Clean pipe

Insufficient product quantity in storage container

Insufficient diameter on the suc‐ tion side

Suction line too long

Fill storage container or exchange pump

Increase the diameter on the suc‐ tions side, as far as possible

Shorten the suction line, as far as possible

34

Problem


Possible cause

High viscosity of medium

Air introduction in the suction con‐ nections

Vibrations on pumps and pipelines The pipes are not correctly fas‐ tened

Pump speed too high

Insufficient nominal width of the pipes

Pump base plate loose

Short operational lifetime of the hoses

Pulsation dampers insufficient or missing

Chemical exposure

Solution

Reduce viscosity, as far as pos‐ sible

Check connections and accesso‐ ries for air tightness

Fasten pipes correctly (e.g. wall brackets)

Reduce pump speed

Increase nominal width

Pump hose pulled into the pump housing

The pump does not start up

High pump speed

High conveying temperature

High operating pressure

Pump cavitations

High inlet pressure (> 3 bar)

Pump hose filled with deposits

Holder (pressure flange) insuffi‐ ciently tightened

Insufficient motor performance

Insufficient output from frequency converter

Blockage in the pump

Fasten base plate

Install pulsation dampers on suc‐ tion and / or discharge side.

Check the compatibility of the hose with the liquid being con‐ veyed, the cleaning fluid and the lubricant

Reduce pump speed

Reduce product temperature

Reduce operating pressure

Check the suction conditions

Reduce inlet pressure

Clean or replace the pump hose

Re-tighten holder (pressure flange)

Check motor and replace if neces‐ sary

The frequency converter must match the motor

Check voltage. Start occurs at minimum 10 Hz

Check if the suction or discharge side is blocked. Rectify blockage

35


7.4 Disposal of Used Parts

WARNING!





WARNING!

Danger from feed chemicals

Possible consequence: Fatal or serious injuries

In the event that damage to the pump hose con‐ taminates the pump with the feed chemical, decon‐ taminate it with suitable agents (refer to the mate‐ rial safety data sheet for the feed chemical).

NOTICE!

The used part can only be accepted with a com‐ pleted Declaration of Decontamination

(also available as a download: www.promi‐ nent.com)

A signed "Declaration of Decontamination" is required by law and in order to protect our staff, before your order can be processed.

Ensure that it is attached to the outside of the package. Otherwise we are unable to accept your delivery.

NOTICE!

Regulations governing the disposal of used parts

– Note the national regulations and legal stand‐ ards that currently apply in your country

Remove and dispose of the pump hose on site before returning the pump to ProMinent Dosiertechnik GmbH, Heidelberg/Germany.

ProMinent GmbH, Heidelberg//Germany will take back clean used parts.

36

7.5 Spare parts


Fig. 9: Exploded view of spare parts for DFBa 010/013

7

8

9

4

5

2

3

6

DFBa 010

see Fig. 9

Item Description

1 Pump housing

Rotor (2 rollers)

Rotor shaft

Roller ball bearings

Roller ⌀35

Long bolt

Short bolt

Front cover

Front cover seal

Connector VA-BSP

Connector PP-BSP

Connector PVDF-BSP

2

2

1

1

2

1

3

4

2

1

2

Quantity Reference

1 102.01.01

102.01.03

102.01.04

102.01.02

102.01.09

102.00.07

102.00.14

102.01.08

102.01.05

102.00.10

102.00.15

102.00.16

Part number

P_DX_0018_SW

37


15

16

17

18

12

13

14

DFBa 010

see Fig. 9

Item Description

Connector VA-NPT

Connector PP-NPT

Connector PVDF-NPT

DIN connector

SMS connector

10

11

Connector TRI-CLAMP

Pressure flange, standard

Pressure flange, thermoplastic hose

Base plate


Nut

Box nut

Pump hose NR

Pump hose NBR

Pump hose EPDM

Pump hose NR-A

Pump hose NBR-A

Pump hose NORPRENE ®

Pump hose HYPALON ®

Power end/drive

Roller holder

Spacer plate

Rotor washer

1

1

1

2

1

1

3

1

1

1

2

1

1

1

1

2

2

2

2

2

2

Quantity Reference

2 102.00.17

102.00.18

102.00.19

102.00.20

102.00.21

102.00.22

102.00.11

102.00.23

102.00.12

102.00.24

102.00.25

102.00.26

102.00.27

102.00.28

102.00.30

102.00.32

102.00.29

102.00.31

102.00.33

102.01.06

102.01.07

102.01.10

1037150

1037151

1037152

Part number

1037153

1037154

1037155

1037156

4

5

2

3

6

DFBa 013

see Fig. 9

Item Description

1 Pump housing

Rotor (2 rollers)

Rotor shaft


Roller ⌀35

7

Long bolt

Short bolt

Front cover

1

3

4

2

1

1

2

Quantity Reference

1 102.01.01

102.01.03

102.01.04

102.01.02

102.01.09

102.00.07

102.00.14

102.01.08

Part number

38


15

16

17

18

12

13

14

DFBa 013

see Fig. 9

Item Description

8 Front cover seal

9 Connector VA-BSP

Connector PP-BSP

Connector PVDF-BSP

Connector VA-NPT

Connector PP-NPT

Connector PVDF-NPT

10

11

DIN connector

SMS connector

Connector TRI-CLAMP 3/4"



Base plate


Nut

Box nut

Pump hose NR

Pump hose NBR

Pump hose EPDM

Pump hose NR-A

Pump hose NBR-A

Pump hose NORPRENE ®


Power end/drive

Roller holder

Spacer plate

Rotor washer

1

1

1

2

1

1

1

1

1

3

1

1

1

2

1

2

2

2

2

2

2

2

2

2

2

Quantity Reference

1 102.01.05

103.00.10

103.00.15

103.00.16

103.00.17

103.00.18

103.00.19

103.00.20

103.00.21

103.00.22

103.00.11

102.00.11

102.00.12

102.00.24

102.00.25

102.00.26

103.00.27

103.00.28

103.00.30

103.00.33

103.00.29

103.00.31

103.00.32

102.01.06

102.01.07

102.01.10

Part number

1037157

1037158

1037159

1037160

1037161

1037162

1037163

39


Fig. 10: Exploded view of spare parts for DFBa 016/019

7

8

9

4

5

2

3

6

DFBa 16

see Fig. 10

Item Description

1 Pump housing

Rotor

Rotor shaft


Roller ⌀45

Long bolt

Short bolt

Front cover

Front cover seal

Connector VA-BSP

Connector PP-BSP

Connector PVDF-BSP

2

2

1

1

2

1

3

4

2

1

2

Quantity Reference Part number

1 101.03.01

101.02.03

101.01.04

101.01.36

105.01.07

102.00.07

102.00.14

101.00.12

101.00.11

101.00.13

101.00.14

101.00.15

P_DX_0014_SW

40


15

16

17

18

19

12

13

14

DFBa 16

see Fig. 10

Item Description

Connector VA-NPT

Connector PP-NPT

Connector PVDF-NPT

DIN connector

SMS connector

10

11

Connector TRI-CLAMP



Base plate


Nut

Box nut

Pump hose NR

Pump hose NBR

Pump hose EPDM

Pump hose NR-A

Pump hose NBR-A

Pump hose NORPREN ®


Power end/drive

Roller holder

Spacer plate

Rotor washer

Cover seal

1

1

1

2

1

1

1

3

1

1

1

2

1

1

1

1

2

2

2

2

2

2


2 101.00.16

101.00.17

101.00.18

101.00.19

101.00.20

101.00.21

101.03.22

101.03.23

101.00.24

101.00.25

102.00.25

102.00.26

101.00.26

101.00.27

101.00.28

101.00.31

101.00.32

101.00.30

1037164

1037165

1037166

1037167

1037168

1037169

101.00.33

101.02.34

101.02.35

101.02.13

101.02.40

1037171

4

5

2

3

6

DFBa 019

see Fig. 10

Item Description

1 Pump housing

Rotor

Rotor shaft


Roller D45

Long bolt

Short bolt

1

3

4

2

1

2


1 101.03.01

101.02.03

101.01.04

101.01.36

105.01.07

102.00.07

102.00.14

41


15

16

17

18

19

12

13

14

8

9

DFBa 019

see Fig. 10

Item Description

7 Front cover

Front cover seal

Connector VA-BSP

Connector PP-BSP

Connector PVDF-BSP

10

11

Connector VA-NPT

Connector PP-NPT

Connector PVDF-NPT

DIN connector

SMS connector

Connector TRI-CLAMP


Base plate


Nut

Box nut

Pump hose TYGON ®


Power end/drive

Roller holder

Spacer plate

Rotor washer

Cover seal

1

1

1

2

1

1

1

2

1

3

1

2

2

2

2

2

2

2

2

1

2


1 101.00.12

101.00.11

105.00.13

105.00.14

105.00.15

105.00.16

105.00.17

105.00.18

105.00.19

105.00.20

105.00.21

101.03.22

101.00.24

101.00.25

102.00.25

102.00.26

105.00.26

1037172

105.00.27

101.02.34

101.02.35

101.02.13

101.02.40

1037173

42

18 17


1 7 8 2

11

12

14 21 9 10 15

13 6 22 20 19

Fig. 11: Exploded view of spare parts for DFBa 22

5 3 4

8

9

6

7

10

4

5

2

3

DFBa 022

see Fig. 11

Item Description

1 Pump housing

Rotor

Rotor shaft

Rotor shaft screw

Standard roller

Take-up roller

Long bolt

Short bolt

Front cover seal

Front cover

11 Connector VA-BSP

Connector PP-BSP

Connector PVDF-BSP

16

2

2

2

3

1

1

2

1

2

2

1

2

Quantity

1

Reference Part number

113.00.01

113.00.02

113.00.03

113.00.04

113.00.05

113.00.07

102.00.07

102.00.14

113.00.08

113.00.09

113.00.10

113.00.11

113.00.12

P_DX_0019_SW

43


18

19

20

21

22

14

15

16

17

DFBa 022

see Fig. 11

Item Description

Connector VA-NPT

Connector PP-NPT

Connector PVDF-NPT

DIN connector

SMS connector

12

13

Connector TRI-CLAMP



Base plate


Rotor washer

Nut

Box nut

Pump hose NR

Pump hose NBR

Pump hose EPDM

Pump hose NR-A

Pump hose NBR-A



Power end/drive

Roller bearing

Seal roller bearing

Seal, front cover

Spacer plate

1

4

1

1

4

1

1

1

1

3

1

1

2

1

1

1

1

1

2

2

2

2

2

2

Quantity

2

Reference Part number

113.00.13

113.00.14

113.00.15

113.00.16

113.00.17

113.00.18

113.00.19

113.00.20

113.00.21

113.00.22

113.00.23

102.00.25

102.00.26

113.00.24 1037175

113.00.25 1037176

113.00.27 1037178

113.00.29 1037179

113.00.26 1037180

113.00.28 1037181

113.00.30 1037182

113.00.31

113.00.32

113.00.36

113.00.33

Lubricant

Item Description

1 0.5 kg silicone grease for DULCO ® flex DFBa

2 1.0 kg silicone grease for DULCO ® flex DFBa

Quantity Reference

1

1

Part number

1037255

1037256

44

Technical data for DFBa

8 Technical data for DFBa

Type

DFBa

010

013

016

019

022

Feed rate in l/revo‐ lution

0.023

0.039

0.092

0.123

0.246

8

2

8

8

8

P max.

in bar

Pump capacity at max.

pressure in l/h

28

46

110

517

339

Rollers/

Shoes

Rollers

Rollers

Rollers

Rollers

Rollers

10

13

16

19

22

Hose interior

⌀ in mm

Solids max.

⌀ in mm

2.5

3.3

4.0

4.8

5.5

13

13

22

6

6

Weight without power end/drive in kg

Con‐ nector

DN

3/8"

3/8"

3/4"

1"

1"

8.1 Dimensions DFBa 010 / 013

L

B

A

C

J

K

I

H

Fig. 12: Dimensions DFBa 010 / 013

A 70 mm

B *

C *

D 190 mm

E 30 mm

F 160 mm

G 30 mm

D

E

H 61 mm

I 60 mm

J 115 mm

K 210 mm

R 3/8" BSP

* Dependent on selected drive

F

G

P_DX_0025_SW

45


8.2 Dimensions DFBa 016 / 019

Fig. 13: Dimensions DFBa 016 / 019

A 119 mm

B *

C *

D 190 mm

E 30 mm

F 160 mm

G 30 mm

H 75 mm

I 60 mm

J 170 mm

K 265 mm

L 3/4" BSP (016) / 1" BSP (019)


P_DX_0026_SW

46

8.3 Dimensions DFBa 022


Fig. 14: Dimensions DFBa 022

A 110 mm

B *

C *

D 245 mm

E 25 mm

F 175 mm

G 25 mm

H 95 mm

I 85 mm

J 210 mm

K 355 mm

L 1" BSP


P_DX_0027_SW

47

DFBa technical appendices

9 DFBa technical appendices

9.1 EC Declaration of Conformity for Machinery

In accordance with DIRECTIVE 2006/42/EC OF THE EUROPEAN

PARLIAMENT AND OF THE COUNCIL, Appendix I, BASIC

HEALTH AND SAFETY REQUIREMENTS, section 1.7.4.2. C.

We, n ProMinent GmbH n Im Schuhmachergewann 5 - 11 n D - 69123 Heidelberg, hereby declare that the product specified in the following, complies with the relevant basic health and safety requirements of the EC

Directive, on the basis of its functional concept and design and in the version distributed by us. Any modification to the product not approved by us will invalidate this declaration.

Tab. 12: Extract from the EC Declaration of Conformity

Designation of the product: Peristaltic pump, DULCOflex

Product type:

Serial number:

Relevant EC directives:

DFAa ..., DFBa ..., DFCa ..., DFDa ..., see nameplate on the unit

Harmonised standards applied, in particular:

Date:

EC Machinery Directive (2006/42/EC)

EC EMC Directive (2004/108/EC)

Compliance with the protection targets of the Low Voltage Directive

2006/95/EC according to Appendix I, No. 1.5.1 of the Machinery Direc‐ tive 2006/42/EC

EN 809

EN ISO 12100-1

EN ISO 12100-2

EN 60204-1

EN 60034-1

EN 60034-5

EN 60034-7

EN 61000-6-1

EN 61000-6-2

16.03.2010

The EC Declaration of Conformity is available to download on our homepage.

48

Index

10 Index

A

Action, step by step . . . . . . . . . . . . . . . . . . . . . . . . 2

Applied harmonised standards . . . . . . . . . . . . . . 48

B

Backflowing medium . . . . . . . . . . . . . . . . . . . . . . 25

C

CE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Correct and proper use . . . . . . . . . . . . . . . . . . . . 18

Counter measures . . . . . . . . . . . . . . . . . . . . . . . . 18

D

Declaration of Conformity . . . . . . . . . . . . . . . . . . 48

Designation of the product . . . . . . . . . . . . . . . . . 48

Displacement pump . . . . . . . . . . . . . . . . . . . . . . 20

Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

E

Emergency stop switch . . . . . . . . . . . . . . . . . . . . 17

F

Functional principle . . . . . . . . . . . . . . . . . . . . . . . 21

G

General non-discriminatory approach . . . . . . . . . . 2

L

Links to elements or sections of these instruc‐

tions or other applicable documents . . . . . . . . . . . 2

Live parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

M

More symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

N

Non-discriminatory approach . . . . . . . . . . . . . . . . 2

R

Relevant EC directives . . . . . . . . . . . . . . . . . . . . 48

Rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

S

Safety data sheet . . . . . . . . . . . . . . . . . . . . . . . . 18

Safety information . . . . . . . . . . . . . . . . . . . . . . 4, 17

Serial number . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Spacer plates . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Squeezing the hose . . . . . . . . . . . . . . . . . . . . . . 25

U

Unauthorised access . . . . . . . . . . . . . . . . . . . . . . 17

Users' qualifications . . . . . . . . . . . . . . . . . . . . . . . 5

49

50

51

ProMinent GmbH

Im Schuhmachergewann 5 - 11

69123 Heidelberg

Telephone: +49 6221 842-0

Fax: +49 6221 842-419

Email: [email protected]

Internet: www.prominent.com

986228, 3, en_GB

© 2015

ProMinent DULCOflex DFBa 019 Operating Instructions Manual

Operating instructions

DULCO

®

flex DFBa

Peristaltic Pump

Table of contents

1 Introduction

1.1 Explanation of the safety information

1.2 Users' qualifications

1.3 Identity code

1.3.1 Identity Code for DULCO

flex DFBa 010

1.3.2 Identity Code for DULCO

flex DFBa 013

1.3.3 Identity Code for DULCO

flex DFBa 016

1.3.4 Identity Code for DULCO

flex DFBa 019

1.3.5 Identity Code for DULCO

flex DFBa 022

2 Safety and responsibility

2.1 General safety information

3 Functional description

3.1 Construction

3.2 Overview of the Device

4 Transport, storage, assembly and Installation

4.1 Transport

4.2 Storage

4.3 Assembly

4.3.1 Ambient conditions

4.3.2 Alignment of the suction side

4.3.3 Alignment of the discharge side

4.3.4 Adjusting the roller pressure

4.3.5 Performance curves

5 Commissioning

5.1 Testing prior to commissioning the pump

6 Operating the DFBa

7 Maintenance, repair, malfunctions, disposal and spare parts

7.1 Maintenance

7.2 Exchanging the pump hoses

7.3 Troubleshooting

7.4 Disposal of Used Parts

7.5 Spare parts

8 Technical data for DFBa

8.1 Dimensions DFBa 010 / 013

8.2 Dimensions DFBa 016 / 019

8.3 Dimensions DFBa 022

9 DFBa technical appendices

9.1 EC Declaration of Conformity for Machinery

10 Index

A

B

C

D

E

F

G

L

M

N

R

S

U

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