KitchenAid KRAB 6010/I-LH null Instruction for Use
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KitchenAid KRAB 6010/I-LH blast chiller is designed for rapid cooling or freezing of food, preserving its taste, texture, and nutritional value. It features two operating modes: core probe controlled cycle and timer-controlled cycle. The core probe monitors the temperature at the center of the food, automatically stopping the cycle when the desired temperature is reached. The timer-controlled cycle allows for setting a specific duration for the chilling or freezing process. With a maximum capacity of 6.
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Instructions for use
Before using the appliance
Safeguarding the environment
Precautions and general recommendations
Foreword
Use
Routine maintenance
Installation guidelines
Installation
Alarms
Technical specifications
Standard features
Dimensions of equipment
Dimensions of packaging
Electrical diagram
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Before using the appliance
• Your new appliance is designed exclusively for domestic use.
To get the best out of your appliance, please read these instructions carefully. Inside you will find out how best to use your appliance and useful tips on keeping food.
Please keep this booklet for future reference.
1.
After unpacking the appliance, make sure that it is not damaged and that the door closes properly. Any damage must be reported to the dealer within 24 hours of delivery of the appliance.
2.
Allow the appliance to stand for at least least two hours after installation before switching the appliance on, this is to ensure that the cooling circuit has time to reach full efficiency.
3.
Make sure that the installation and electrical connection are carried out by a qualified engineer according to the manufacturer’s instructions and the local legislation in force.
4.
Clean the inside of the appliance before using it.
Safeguarding the environment
1. Packing
The packing material is 100% recyclable and is labelled with the recycling symbol. Please dispose of all packing responsibly and carefully. Keep the packaging material (plastic bags, polystyrene parts, etc.) out of the reach of children as it is potentially hazardous.
2. Scrapping/Disposal
The appliance is manufactured using recyclable material.
This appliance is marked in conformity with
European Directive 2002/96/EC, Waste Electrical and Electronic Equipment (WEEE). Ensuring correct disposal of the appliance helps to prevent any adverse consequences for health and the environment.
The symbol on the product, or on the documents accompanying this appliance indicates that this product should not be disposed of as household waste. Please dispose of this appliance at an Electrical & Electronic Equipment Collection point as in accordance with local environmental regulations for waste disposal.
When the appliance is to be scrapped, make it unusable by cutting the power cable and removing the doors and shelves so that children cannot be trapped inside easily.
Dispose of the appliance responsibly by taking it to an authorised diaposal point. Do not leave it unattended even for a few days as it is a potential source of danger for children. For details of your local collection point please contact your local authority.
Information:
This appliance does not use CFC. The refrigerant system contains either R404a, refer to the rating plate inside the appliance.
Appliances with Isobutane (R600a): isobutane is a natural gas without environmental impact, but is flammable. Therefore, make sure the refrigerant circuit pipes are not damaged.
Declaration of conformity
• This appliance is intended for storing food and is manufactured in conformity with European regulation (EC) No. 1935/2004.
• This product has been designed, manufactured and marketed in compliance with:
- the safety objectives of Low Voltage Directive
2006/95/EC (replacing 73/23/EEC and subsequent amendments);
- the protection requirements of Directive "EMC"
89/336/EEC amended by Directive
2004/108/EEC.
• Electrical safety of the appliance can only be guaranteed if it is correctly connected to an approved earthing system.
4
Precautions and general recommendations
• During installation, ensure the power cable is not damaged.
• Make sure the appliance is not near a heat source.
• To guarantee adequate ventilation, leave a space on both sides and above the appliance following the installation instructions.
• Keep the appliance ventilation openings free.
• Power cable modification or replacement must only be carried out by qualified personnel.
• Make sure the voltage specified on the rating plate corresponds to that of your home.
• The appliance must be handled and installed by two or more persons.
• Be careful not to damage the floors (e.g.
parquet) when moving the appliance.
• Do not use single/multi adapters or extension cords.
• Install the appliance in a dry and well-ventilated place. The appliance is designed for use in area where the temperature comes within the following ranges, according to the climatic classification given on the rating plate. The appliance may not work properly if it is left for along period at a temperature above or below the specified range.
• Do not store or use petrol, flammable liquids or gas in the vicinity of this or other electrical appliances. In fact, the fumes can cause fires or explosions.
• Do not use mechanical, electric or chemical means other than those recommended by the
Manufacturer to speed up the defrost process.
• Do not damage the appliance refrigerant circuit pipes.
• Do not use or place electrical appliances inside the product if they are not of the type expressly authorised by the Manufacturer.
• This appliance should not be used by children or people with limited physical or mental abilities and with no experience or knowledge of its use, unless they are supervised by someone in charge of their safety or who has taught them how to use the appliance. Children should not play with the appliance.
• Do not swallow the contents (non-toxic) of the ice packs (in some models).
• Before any maintenance or cleaning, unplug the plug from the power socket or switch off the electrical power.
• The Manufacturer declines any liability if the above advice and precautions are not respected.
Climatic Class Amb. T (°C)
SN from 10 to 32
Amb. T (°F) from 50 to 90
N
ST
T from 16 to 32 from 16 to 38 from 16 to 43 from 61 to 90 from 61 to 100 from 61 to 110
5
Foreword
A Blast chiller is a professionally designed household equipment for blast chilling and shock freezing food and fast chilling beverages.
Food that is blast chilled with the blast chiller after cooking maintains its original texture flavour and aroma for 5-7 days. Shock-frozen foods do not collapse and maintain its original texture and taste once thawed.
Use
IMPORTANT NOTICE TO USERS
• These Use and Maintenance instructions are part of the product and provide all the instructions that are needed for the correct installation, use and maintenance of this equipment.
• Users and installers should read these instructions carefully and always refer to them. These instructions must be kept in a known, easily accessible location.
• Store these instructions carefully and give them to any future owner of the equipment.
• If you notice any problems with the equipment (for example if the power cable is damaged or if the control panel is not working) do not use the blast chiller and notify your dealer immediately.
• This equipment must be used exclusively by competent adults; DO NOT allow children or disabled adults to use the equipment without correct supervision!
• This equipment has been designed exclusively for its intended use, i.e. blast chilling and shock freezing food. Any other use is considered inappropriate and potentially dangerous.
• In the case of a power supply interruption during the blast chilling or shock freezing cycle, the equipment will extend the remaining cycle by 30 minutes when it restarts.
• Caution!
Do not obstruct the blast chiller’s top and front air vents, otherwise the equipment may overheat and suffer damage.
BEFORE YOU USE THE BLAST CHILLER...
The following instructions will help you make the best use of use the blast chiller.
Preliminary cleaning of the chamber
Before you start the equipment clean the inside of the chamber with a soft cloth and neutral detergent.
Do not use stainless steel scouring pads, scrapers or abrasive or acid substances which could permanently damage the stainless steel surface (fig. 1.2.1).
Rinse thoroughly after cleaning.
Available operating modes
Core probe controlled cycle
The core probe is attached to the door of the equipment. It is used to measure the temperature at the centre, or core of the food to be blast chilled or shock frozen. When the core probe detects that the temperature at the core of the food product has reached +3°C
(during the blast chilling cycle) or -18°C (during the shock freezing cycle) it stops the cycle automatically.
The core probe must be inserted into the food to be blast chilled or shock frozen before the cycle is started.
Caution!
Insert the core probe deep into the centre of the food product, making sure it does not come out (fig. 1.2.2). Handle with care as it is sharp. At the end of the blast chilling/shock freezing cycle clean with a soft cloth and lukewarm water, and then replace in the bracket.
Caution!
If you are blast chilling or shock freezing products of different sizes, insert the core probe into the thickest product.
1.2.1
1.2.2
OK!
6
Use
Timer-controlled cycle
The blast chilling and shock freezing cycles can also be carried out in timer-controlled mode. The pre-set duration of the blast chilling cycle is 1:30 (hours:minutes) and that of the shock freezing cycle is 4:00
(hours:minutes). At the end of the pre-set cycle the equipment stops automatically.
Caution!
The core probe cannot be used in conjunction with the timer-controlled mode.
Caution!
The pre-set duration of the cycle can be adjusted by the user according to the type of food to be blast chilled or shock frozen.
Functions
Blast chilling
The blast chilling cycle rapidly reduces the temperature of food products to +3°C at the core (with air temperature inside the chamber between 0°C and 2°C) within a maximum of 1:30 (hours:minutes). The blast chilling cycle can be operated in the timer or core probe mode.
Shock freezing
The shock freezing cycle rapidly reduces the temperature of food products to -18°C at the core (with air temperature inside the chamber between -35°C and -40°C). This cycle has to be completed as rapidly as possible, within a maximum of 4:00 (hours:minutes). The shock freezing cycle can be operated in the timer or core probe mode.
Fast chilling cycle for beverages
This cycle is used to chill beverages in bottles or cans. You can select one of 3 pre-set chilling cycles (5-10-
15 minutes) by pressing the cycle button repeatedly.
Holding mode
“Holding mode” starts automatically at the end of the blast chilling, shock freezing or fast chilling cycles.
When the equipment is in holding mode the temperature display flashes and a brief signal is emitted.
At the end of the blast chilling cycle the temperature inside the chamber is maintained at a steady +2°C .
At the end of the shock freezing cycle the temperature inside the chamber is maintained at a steady -20°C .
At the end of the beverage fast chilling cycle the temperature inside the chamber is maintained at a steady
+ 10°C .
Caution! “Holding mode” lasts indefinitely and can only be interrupted by the operator.
It is advisable that you DO NOT use the equipment as a normal “holding cabinet” and that you DO NOT open and close the door too often when the equipment is in the holding mode.
“Holding mode” is considered a temporary phase between the blast chilling and/or the shock freezing cycles and refrigerated conservation in a normal refrigerator or freezer.
7
Use
Air temperature gauge
The air temperature gauge (which is not accessible or visible, and cannot be adjusted by the operator) continuously monitors the temperature of the air inside the chamber.
This is in order to:
• perform safety checks
• keep air temperature inside the chamber constant during “holding mode” after the blast chilling, shock freezing or beverage fast chilling cycles.
Containers and lids
It is recommended that you use trays and containers that are as shallow as possible, and not deeper than
65 mm. Do not cover the trays and containers with lids or cling film: the bigger the surface of the food product exposed to the cold air, the shorter the blast chilling cycle.
Caution!
Make sure that the containers are suitable for low temperatures (-40°C).
Loading the equipment
Make sure that the foods to be blast chilled and/or shock frozen do not overlap and are not thicker than
5-8 cm. Do not overload the equipment. The maximum load per cycle is indicated by the manufacturer:
Blast chilling: 7 kg
Shock freezing: 4 kg
Check that there is enough space between the trays, so as to allow enough air to pass through.
The maximum weight that can be supported by each grille is 5 kg.
Food temperatures
Caution!
Do not leave cooked food too long at room temperature before blast chilling or shock freezing it. Food at room temperature undergoes the following harmful changes:
- it loses moisture
- it loses its original quality (colour, fragrance, flavour, etc...)
- it is more subject to bacterial contamination
It is for these reasons that we recommend that the blast chilling and/or shock freezing cycle start as soon as the food has been prepared and/or cooked. Food should undergo the blast chilling and/or shock freezing cycle whilst at a high temperature (70°C or more).
Caution!
If you are placing very hot containers (above 100°C) into the blast chiller, you should pre-chill the empty chamber (i.e. with nothing inside). Also remember that hot containers should not be placed directly onto the bottom of the chamber, but on the wire shelves provided instead.
8
Use
CONTROL PANEL
A: START/STOP starts/stops the selected cycle
B1: selects the timer-controlled blast chilling cycle with a pre-set duration of 1:30 (hours:minutes). Press repeatedly to set the duration of the cycle to 0:30 (hours:minutes) or to 1:00 (hours:minutes).
B2: selects the temperature-controlled blast chilling cycle (i.e. controlled by the core probe ).
C1: selects the timer-controlled shock freezing cycle with a pre-set duration of 4:00 (hours:minutes).
Press repeatedly to set the duration of the cycle to 1, 2 or 3 hours.
C2: selects the temperature-controlled shock freezing cycle (i.e. controlled by the core probe ).
D: selects the “BEVERAGE CHILLING CYCLE”. Press repeatedly to set the duration of the cycle to
5,10 or 15 minutes. The cycle duration appears on the display (H).
E: This symbol indicates the timer-controlled mode (with duration set by the user)
F: This display shows the set duration of the timer-controlled cycle or the actual temperature measured by the core probe in temperature-controlled mode.
H: This display shows the air temperature inside the chamber.
G: This symbol refers to the “core probe” mode.
L: This symbol refers to the “air temperature gauge” mode.
E F G H L
A B1 B2 C1 C2 D
1.3.1
9
Use
OPERATION
Turning on
1) Press one of the function keys to turn the equipment on and to light up all symbols on the control panel.
Caution!
If you are using the built-in model, when you press the
START/ STOP key the front panel automatically opens to let air circulate.
DO NOT close the front panel!
The front panel closes automatically at the end of the selected cycle, when the START/STOP key is pressed to turn the equipment off.
Pre-chilling
2) Before placing hot food into the blast chiller pre-chill the empty chamber as follows:
• Select the beverage fast chilling cycle by pressing button D .
Press button D again to set the duration of the cycle to 15 minutes. The duration of this cycle appears on display H.
• Make sure that the door of the equipment is closed and that the chamber is empty. Press button A (START/STOP) to start the dummy cycle.
• Wait for the pre-chilling cycle to end. This is indicated by the buzzer and by the flashing symbols on the display.
• At the end of the pre-chilling phase you can place the products to be blast chilled, shock frozen or fast chilled inside the equipment.
1.3.2
BEEEP!
H
D
10
Use
Selecting the cycle
3) Choose the desired cycle:
- blast chilling
- shock freezing
- beverage chilling.
Both the blast chilling and shock freezing cycles can be carried out in “timer-controlled” or “core-probe” controlled modes.
Blast chilling/shock freezing in “timer-controlled mode”
After cycle B1 (blast chilling) or C1 (shock freezing) in “timercontrolled” mode is selected symbol E lights up. The pre-set duration of the blast chilling cycle ( 1:30 - hours:minutes) or of the shock freezing cycle ( 4:00 - hours:minutes) appears on display F.
If the pre-set duration is not suitable for the food type to be blast chilled or shock frozen, it can be adjusted by pressing buttons B1 or C1 of the “timer-controlled” cycle repeatedly, until the desired cycle time appears on display H.
Caution!
The duration of the cycle is affected by various factors, incl. the type of food, its thickness or size, the initial temperature and the type of container being used.
The blast chilling or shock freezing cycle ends at the end of the pre-set time.
Blast chilling/shock freezing in “core-probe” mode
Insert the core probe into the food to be blast chilled or shock frozen (Chapt. 1.2.2).
After cycle B2 (blast chilling) or C2 (shock freezing) is selected, symbol G lights up. The temperature measured by the core probe appears on display F. When the probe detects that the temperature at the core, or centre, of the food has reached +3°C (for the blast chilling cycle) or -18°C (for the shock freezing cycle) it stops the cycle automatically.
Beverage fast chilling
This cycle is only available in the “timer-controlled” mode and lasts 5, 10 or 15 minutes. The user can select the desired duration by pressing button D repeatedly. The selected cycle duration is displayed in display H.
E F
F G
B2 C2
H
D
11
Use
Starting the cycles
4) Make sure that the door of the blast chiller is closed. Press button A START/STOP to start the desired cycle.
Caution!
To avoid damaging the equipment do not leave hot food to stand inside the chamber. Start the blast chilling/shock freezing/beverage chilling cycle IMMEDIATELY.
Caution! If in an emergency situation the cycle has to be stopped in advance, press button A
START/ STOP to stop the equipment.
5) The end of the cycles (both in the “timer-controlled” and in the
“core-probe controlled” modes) is indicated by the sound of the buzzer and by the flashing symbols on the display. Remove the blast chilled/shock frozen food from the blast chiller and store them adequately, close the door of the blast chiller and press button A START/ STOP. The control panel will turn off automatically within 3 minutes . In the built-in models the front panel closes automatically.
STORAGE OF BLAST CHILLED OR SHOCK FROZEN
FOOD
Blast chilled and/or shock frozen food MUST NOT be stored inside the blast chiller. The food should be adequately covered and protected (with cling film, hermetic lids or for best results vacuum packed) and stored in the refrigerator or freezer.
Shock frozen foods, whose shelf life in the freezer ranges from 2 to 12 months, should be identified by a label where the content, the dated cooked and the assigned expiry date are to be written with a permanent marker (fig.1.5).
Blast chilled food must be stored in a refrigerated cabinet at a steady +2°C.
Shock frozen food must be stored in a freezer at a steady -20°C.
Vacuum packing (optional)
Vacuum packing extends the storage life of blast chilled food up to
15 or 21 days depending on the type of food. The food must be vacuum packed perfectly in strict compliance with the times and temperatures guidelines and labelled with contents, dated cooked and expiry date with a perminent marker.
1.5
1.5.1
O epa ra zi n e
C O
TENUT
N
D at d i pr ata d cadenza i s
CONTENTS __________________________
Date of preparation _____________________
Expiry date ____________________________
CONT ENUT
O
Data
di pre
Data di sc parazi one aden za
12
Routine maintenance
The information and instructions contained in this chapter are intended for all operators of the equipment: both users and maintenance technicians.
BASIC SAFETY RULES
The following safety rules must be followed during routine cleaning and maintenance of the equipment:
• do not disconnect the equipment from the power supply by pulling the power cable;
• do not touch the equipment with bare, wet or damp hands or feet;
• do not insert screwdrivers, kitchen utensils or other tools between the guards and moving parts.
Never remove guards and safety devices in order to carry out routine maintenance.
The manufacturer shall not be liable for any accident caused by non-compliance with the above rules.
CLEANING EXTERNAL SURFACES
Body
The Blast Chiller’s external surfaces are stainless steel and must be cleaned with a soft cloth or sponge and neutral detergent, rubbing in the same direction as the grain.
Do not use stainless steel scouring pads, scrapers or abrasive, acid or other harsh substances, which could permanently damage the stainless steel surface.
After cleaning the external surfaces should be protected with oilbased products designed for use on stainless steel.
Caution!
When cleaning the blast chiller DO NOT remove the serial plates, which contain information about the equipment that might be needed by service technicians.
Control panel
The Blast Chiller’s control panel has “soft-touch” controls without protruding buttons and can be cleaned easily with any detergent suited to glass.
We recommend using a soft cloth with a small amount of mild detergent, then carefully wipe dry.
CLEANING THE CHAMBER
In order to ensure the hygiene and quality of the blast chilled / shock frozen foods, clean the chamber after every use.
Because of its special construction, the chamber can be washed with a soft cloth or a sponge and neutral detergent.
Do not use stainless steel scouring pads, scrapers or abrasive, acid or other harsh substances, which could permanently damage the stainless steel surfaces.
After cleaning the chamber rinse and thoroughly wipe dry.
OK!!
13
2.1
Routine maintenance
CLEANING THE CONDENSER
Caution! Disconnect the equipment from the power supply before carrying out any maintenance.
The condenser should be cleaned monthly in order to remove dust and fluff from the fins.
To access the condenser lift the front guard (both with built-in and countertop models) (fig.2.4).
Caution!
The condenser fins are made of aluminium and are extremely delicate. Clean them with a soft-bristle brush with a vertical motion along the direction of the fins. Alternatively use a vacuum cleaner to prevent the scattering of dust in the environment. Use a brush soaked in alcohol to remove greasy residues.
Caution!
Do not scrape the surface with sharp or abrasive tools!
Caution!
Always wear protective gloves when cleaning the condenser.
CLEANING THE EVAPORATOR
Caution! Disconnect the equipment from the power supply before carrying out any maintenance.
To ensure the blast chiller is used correctly and efficiently it is necessary that the evaporator is always clean and that air can circulate freely.
You can access the evaporator by removing the 4 screws that secure the RH protection grid inside the chamber (fig. 2.5).
This periodic operation can be carried out with a soft brush, brushing the evaporator fins with a vertical motion. Use a brush soaked in alcohol to remove greasy residues.
Caution!
Do not scrape the surface with sharp or abrasive tools!
Caution!
Always wear protective gloves when cleaning the evaporator.
Caution! When you have finished cleaning put the covers back in place and secure them carefully with the screws.
The equipment can only be started after this has been done.
2.4
2.5
14
Routine maintenance
PERIODS OF NON USE
If you are not planning to use the blast chiller for a long period of time clean it thoroughly both inside and outside, coat the external surfaces with oil-based protective products specially designed for use on stainless steel and leave the cabinet door slightly open.
Caution! Keep the equipment disconnected from the power supply until it is used again.
Caution!
Before using the blast chiller again check to make sure it is in good condition and clean it thoroughly.
MALFUNCTION
Caution!
In the case of any equipment malfunction, before calling the retailer and requesting service, check that the power cable is plugged in properly and that power is available.
If the blast chiller is still not working call the retailer and provide the following information:
• data on the serial plate
• date of purchase
• alarm code (if any) shown on the display (for example AS2)
Caution!
Do not attempt to repair the equipment or any of its parts, as this could be dangerous and void the warranty; refer exclusively to qualified and authorised technicians.
15
Installation guidelines
NOTICE TO INSTALLERS
These instructions are part and parcel of the product and provide all the instructions that are needed for the correct installation and maintenance of the equipment.
Users and installers should read these instructions carefully and always refer to them. These instructions must be kept in a known place that is easily accessible to all authorised operators (installers, users, maintenance technicians).
This blast chiller should only be used for its intended use , i.e. for blast chilling and shock freezing food. Any other use is considered inappropriate and potentially dangerous.
The manufacturer accepts no liability and the warranty shall become void in the case of damage to the equipment, to persons or to things caused by:
• incorrect installation and/or non compliance with the laws and legislation currently in force,
• modifications to or other work on the equipment not approved for the specific model,
• use of spare parts that are not original or not intended for the specific model,
• non-compliance with any of the instructions contained herein,
• non-compliance with safety regulations and other laws in force during installation operations.
FOREWORD
This equipment must only be installed by authorised, trained staff in compliance with the instructions and rules contained herein.
Before installing the equipment make sure that the existing electrical system complies with the specifications in force and is suitable for the rating of the equipment to be installed (V, kW, Hz,
No. of phases and power).
The installer should also check to make sure that existing fireprevention regulations are complied with.
The manufacturer provides with each item of equipment a declaration of compliance with the current laws and regulations.
TRANSPORT AND HANDLING
The equipment can be loaded onto and unloaded from the means of transport using suitable lifting equipment or by two people using the handles at the sides of the box (fig. 3.3).
Caution!
Take all necessary precautions when moving the equipment in order not to damage the equipment, persons or things. Follow the instructions on the box.
3.3
16
OPE
N H
ERE
N H
OPE
Installation guidelines
UNPACKING
Remove the equipment from the cardboard box and from the polystyrene shells.
After removing the equipment from the box check that it is intact; if something is wrong DO NOT operate the equipment and contact the retailer.
Wearing protective gloves , lift the equipment using a suitable tool or with the help of two people and place where it is going to be installed.
Carefully remove the protective PVC film from all sides. Any adhesive residue should be carefully removed with a soft cloth and a neutral cleaner. Do not use stainless steel scouring pads, scrapers or abrasive, acid or other harsh substances, which could permanently damage the stainless steel surfaces.
Environmental considerations: all components of the package must be disposed of in compliance with the laws in force in the country where the equipment is used. Do not dispose of the package in the environment under any circumstances.
Caution!
This packaging is potentially dangerous for children and animals. Make sure they do not play with the packaging.
BASIC SAFETY RULES
The user shall be liable in the case of non-compliance with the instructions contained herein.
Following are some of the basic safety rules to be followed during installation:
• do not touch the equipment with bare, wet or damp hands/feet or without suitable protective gloves or shoes)
• do not insert screwdrivers, kitchen utensils or other tools between the guards and moving parts
• carry out maintenance operations only after having disconnected the equipment from the power supply (do not disconnect the equipment by pulling the power cable).
3.5
OK!!
17
Installation
The equipment must be installed and tested in compliance with the relevant safety laws and with any other rule and regulation in force.
ELECTRICAL CONNECTION
Before installing the equipment make sure that the available electrical system complies with the specifications in force and is suitable for the rating of the equipment to be installed (V, kW, Hz and power).
The equipment is supplied with a 150cm long power cable fitted with a 16A UK plug; the socket must be fitted with a 10A fuse and must be easily accessible.
Caution!
Make sure the plug is accessible even after the unit has been installed.
If the plug of the unit is not easily accessible, the power supply network must be equipped with devices for omni-polar disconnection with a distance of opening of the contacts that allows complete disconnection in category III overload conditions.
Caution!
If the entire length of the cable is not used, DO NOT roll up the cable. Nevertheless ensure that is does not get ’in the way’ and that it does not constitute a trip hazard. Ensure the power cable is not crushed or bent.
Caution!
Ensure that the power cable does not come into contact with any liquids or corrosive substances nor sharp or hot objects.
Caution!
Do not allow children or pets to play with the power cable.
18
Installation
POSITIONING THE EQUIPMENT
Blast chiller is suitable for built-in installation (Blast chiller for builtin installation) as well as for countertop installation (Blast chiller for countertop installation).
Neither model should be installed in closed rooms with high temperatures and where there is insufficient air circulation. Do not expose the blast chiller to direct sunlight or the weather. Keep away from sources of heat.
Caution!
When choosing where to install the blast chiller check that there is enough space for the door to be opened.
Caution!
The power cable is 150 cm long. To prevent overheating do not use with extension cords or cables.
Consider the location of the sockets when deciding where to install the blast chiller.
We also strongly recommend that the following instructions are complied with to prevent overheating.
Built-in models: to allow enough air circulation leave the back of the installation compartment open. Provide a minimum air vent of
300cm2 (fig. 4.3.1). When the equipment has been inserted into the compartment it must be secured with the 4 screws provided.
4.3.1
Air outlet min. 300cm
2 min.56cm
min.56cm
5cm
Open back
Mod.
s/n
V
A
Compressor HERMETIC
Ph
Refrigerant R404A
Desing pressure (Low)
Charge
Desing pressure (High)
Volume Class
Rated Load
IP
PED Code
31010
CORBANESE (TV)
ITALY
KPa
KPa
Hz
Kw
Main serial plate s/n
V Ph Hz
Kw A
Secondary serial plate
19
Installation
ROOM TEMPERATURE AND AIR CIRCULATION
The temperature of the air in the room where the blast chiller is used should not exceed 32°C .Above this temperature the efficient operation and performance of the appliance cannot be guaranteed.
FINAL INSTALLATION INSPECTION
Before starting the appliance carry out the following actions:
• if the appliance was handled in a non-vertical position (for example on its back) or if it was turned upside down during installation do not turn it on immediately. Wait at least 4 hours before starting it.
• Check the power connection.
After carrying out this inspection:
• Check power absorption with the help of an ammeter.
• Carry out at least one complete blast chilling or shock freezing cycle.
• Demonstrate to the client how to use the equipment, with specific reference to the client’s own requirements.
SAFETY AND CONTROL SYSTEMS
Please note!
• General protection fuses protect the entire power circuit from short-circuits and overloads.
• A Clixon compressor will intervene in the case of an overload or other operating problems.
• A safety pressure switch will intervene in the case of excessive pressure in the cooling circuit.
• The chamber’s temperature is controlled by a circuit board and temperature gauge.
20
Installation
TROUBLESHOOTING
The information and instructions contained in this section are intended only for trained personnel authorised to work on the electrical and refrigeration components of the equipment.
Maintenance of cooling system, fans and front panel lifting motor (built-in models)
Caution! Always disconnect the equipment from the power supply before carrying out any maintenance.
In the case of built-in models remove the 4 screws that secure the equipment to the cabinet. Wearing protective gloves slowly slide the equipment out of the cabinet using the side slots.
Caution!
During this process take all necessary precautions in order to avoid damage to the equipment , other objects and injury to people.
Remove the cover by undoing the 4 screws at the sides of the equipment (fig. 4.7.1), so as to access where the cooling system compartment, the cooling fans and the panel lifting system are housed (built-in models).
Once maintenance is complete replace the covers and tighten the screws, return the appliance to its original position, turn it on and check that it is working.
Replacing fuses
Caution! Always disconnect the equipment from the power supply before carrying out any maintenance.
Lift the front cover, replace the faulty fuse with an identical one -
(see electrical diagram) (fig. 4.7.2). Lower the front cover, turn on the equipment and check that it is working.
Maintenance of display board
Caution!
Always disconnect the equipment from the power supply before carrying out any maintenance
The display board is located behind the control panel. To replace it you need to remove the control panel as shown in the figure.
Once maintenance is complete carefully replace the control panel , turn on the equipment and check that it is working.
4.7.1
4.7.2
Blast chiller countertop
(see electrical diagram)
Blast chiller built-in
(see electrical diagram)
21
4.7.3
Alarms
Alarm AL1
Alarm AS1
Alarm AS2 d-c alarm
Compressor not working
Fans not turning
The circuit board does not turn on
The compressor is working but the chamber is not cold
Operating data lost due to fault in the mains power supply.
Switch power off. Switch back on.
Faulty air temperature gauge
Faulty core probe
Top panel closed during cycle
Replace the temperature gauge
Replace the probe
Open the top panel
1-Clixon tripped because of an overload.
2-No power
3-Safety pressure switch tripped
1-Call a service technician
2-Check that the equipment is connected to the power line
3-Call a service technician
1-No power
2-Fan faulty
3-Condenser faulty
1-No power
2-Protection fuse broken
1-Check connection to mains power supply
2-Call a service technician to replace the fan
3-Call a service technician to replace the condenser
1-Check connection to mains power supply
2-Call a service technician to replace the board
1-No cooling gas
2-Air condenser dirty
1-Call a service technician
2-Clean the condenser
Technical specifications
Yield of blast chilling cycle
Yield of shock freezing cycle
Total number of wire shelves
Total power
Input
Power cable
Compressor power
Cooling gas type - quantity
Climatic class
Net weight
Standard features
2 stainless steel wire shelves (444x340x7 mm)
1 core probe
Left-hinged door
230 V-1-50Hz
900 W
3,9 A
Voltage
230 V-1-60Hz
7 kg
4 kg n°3
1000 W
4,6 A
1.5m long with 16A shuko plug
410 (0,5) W (Hp)
R404A - 850gr
N
45 kg
115 V-1-60Hz
1000 W
8,8 A
22
Dimensions of equipment
595 578
445
Blast chiller built-in model
335
(dimensions in mm)
Dimensions of packaging
OPEN
HER
E
OPEN HERE
656
(dimensions in mm)
640
62 Kg
23
Electrical diagram
1 2 3 4 5 6 7 8 L2 L3 L4 L1
N1
R1 R2 S1
M
MD1
L
N
Pe
FU1
FU1
L1
N1
C1
FU1
Starting condenser (2µF)
Fuse (5x20T 10A 250V
Breaking capacity: H 1500A
Body: ceramic + quartz)
MS1 Compressor
MS2 - MS3 Condenser fans
MS4 Evaporator fan
MD1
Top panel motor
(only for built-in version)
R1
R2
Air temperature gauge (PT100)
Core probe (PT100)
R3
S1
Door heater
Top panel microswitch
(only for built-in version)
S2 Safety pressure switch
S2
P/H.P.
R3
C1
M
1~
MS4
M
1~
MS1
M
1~
MS2
M
1~
MS3
24
Printed in Italy
10/09
5019 711 02050 n
GB
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