Heat & Glo LifeStyle Montana-42 Indoor Fireplace User manual

Owner’s Manual

Installation and Operation

Models:

Montana-36

Montana-42

Woodburning Fireplace

CAUTION

DO NOT DISCARD THIS MANUAL

a n d m a i n t e n a n c e instructions included.

and follow these instructions for safe i n s t a l l a t i o n a n d operation.

• Leave this manual with party responsible for use and operation.

WARNING

If the information in these instructions is not followed exactly, a

fi

re may result causing property damage, personal injury, or death.

• Do not store or use gasoline or other

fl

ammable vapors and liquids in the vicinity of this or any other appliance.

• Do not over

fi

re. Over

fi

ring will void your warranty.

• Comply with all minimum clearances to combustibles as speci

fi

ed. Failure to comply may cause house

fi

re.

NOT

WARNING

HOT! DO NOT TOUCH .

SEVERE BURNS MAY RESULT.

CLOTHING IGNITION MAY RESULT.

Glass and other surfaces are hot during operation and cool down.

• Keep children away.

• CAREFULLY SUPERVISE children in same room as fi replace.

• Alert children and adults to hazards of high temperatures.

• Keep clothing, furniture, draperies and other combustibles away.

Installation and service of this fi replace should be performed by quali fi ed personnel. Hearth

& Home Technologies suggests NFI certi fi ed or factory-trained professionals, or technicians supervised by an NFI certified professional.

WARNING

Fire Risk

• For use with solid wood fuel or decorative gas appliance only.

• Do not install unvented gas logs.

Heat & Glo LifeStyles Collection • Montana • 4039-150 Rev I • 08/06 1

Read this manual before installing or operating this

fi

replace.

Please retain this owner’s manual for future reference.

Congratulations!

Congratulations on selecting a Heat & Glo LifeStyles

Collection wood burning fi replace. The Heat & Glo LifeStyles

Collection fi replace you have selected is designed to provide the utmost in safety, reliability and ef fi ciency.

As the owner of a new fi replace, you’ll want to read and carefully follow all of the instructions contained in this owner’s manual. Pay special attention to all cautions and warnings.

The information contained in this owner’s manual unless noted otherwise, applies to all models and gas control systems.

Your new Heat & Glo LifeStyles Collection wood burning fi replace will give you years of durable use and trouble-free enjoyment. Welcome to the Heat & Glo LifeStyles Collection family of fi replace products!

This owner’s manual should be retained for future reference.

We suggest you keep it with your other important documents and product manuals.

Homeowner Reference Information

Model Name:

Serial Number:

Dealership purchased from:

Notes:

We recommend that you record the following pertinent information about your fi replace:

Date purchased/installed:

Location on fi replace:

Dealer phone:

Listing Label Information/Location

The model information regarding your speci fi c fi replace can be found on the rating plate located on the smoke shield of the fi replace.

Serial

Number

Grate

Fireplace

Model

FIREPLACE NO.

WARNING: RISK OF

FIRE DAMAGE. REPLACE

GRATE WITH HEARTH & HOME

TECHNOLOGIES INC .

MODEL NO.

MODEL NO.

MFG. DATE

FIRECHAMBER INTENDED FOR USE WITH HEARTH & HOME TECHNOLOGIES INC. LISTED FIREPLACE PARTS. SEE INSTALLATION AND

OPERATING INSTRUCTIONS FOR THIS MODEL. ONLY HEARTH & HOME TECHNOLOGIES INC. GLASS DOOR KITS CAN BE INSTALLED ON THIS UNIT.

FIREPLACE ALSO FOR USE

IN MANUFACTURED HOMES

YES NO

CLEARANCE TO

COMBUSTIBLES:

CHIMNEY

2 IN. MIN.

FIREBOX

IN.

MIN.

FAN KIT

MODEL NO.

&

DO NOT OVERFIRE. USE ONLY: SOLID WOOD FUEL OR

LISTED DECORATIVE GAS APPLIANCE. DO NOT USE A

FIREPLACE INSERT OR OTHER PRODUCTS NOT

SPECIFIED FOR USE WITH THIS PRODUCT. IF DOORS

ARE USED OPERATE FIREPLACE WITH DOORS FULLY

OPEN OR CLOSED ONLY. WHEN BURNING A

DECORATIVE GAS APPLIANCE IN THE FIREPLACE,

ADJUST DAMPER TO THE FULLY OPEN POSITION.

RATED AT

115 VOLTS, 50/60 Hz., AMP.

WARNING! THIS FIREPLACE HAS NOT BEEN TESTED WITH AN UNVENTED

GAS LOG SET. TO REDUCE THE RISK OF FIRE OR INJURY, DO NOT

INSTALL AN UNVENTED GAS LOG SET INTO FIREPLACE.

WARNING! THIS APPLIANCE IS NOT FOR USE AS COOKING EQUIPMENT.

IF INSTALLATION OR OPERATING INSTRUCTIONS ARE MISSING

CONTACT: HEARTH & HOME TECHNOLOGIES INC.,

1915 W. SAUNDERS ST., MT. PLEASANT, IA 52641.

2 Heat & Glo LifeStyles Collection • Montana • 4039-150 Rev I • 08/06

Table of Contents

1 Listing and Code Approvals 4

A. Appliance fi cation . . . . . . . . . . . . . . . . . . . . . . . . . 4

5

A. Design and Installation Considerations . . . . . . . . . . . . 5

B. Typical Fireplace System. . . . . . . . . . . . . . . . . . . . . . . 6

C. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . 7

D. Inspect Fireplace and Components . . . . . . . . . . . . . . . 7

3 Framing and Clearances 8

A. Selecting Fireplace Location . . . . . . . . . . . . . . . . . . . . 8

B. Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

C. Sidewalls/Surrounds . . . . . . . . . . . . . . . . . . . . . . . . . 11

D. Frame the Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . 11

E. Chimney Requirements . . . . . . . . . . . . . . . . . . . . . . . 12

4 Installation of Fireplace 13

A. Install the Dual Cooling Air Kit . . . . . . . . . . . . . . . . . . 13

B. Secure the Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . 14

15

A. Chimney Requirements . . . . . . . . . . . . . . . . . . . . . . . 15

B. Using Offsets/Returns . . . . . . . . . . . . . . . . . . . . . . . . 16

C. Assemble the Chimney Sections . . . . . . . . . . . . . . . . 17

D. Install the Ceiling Firestops . . . . . . . . . . . . . . . . . . . . 17

E. Install the Attic Insulation Shield . . . . . . . . . . . . . . . . 18

F. Double-check the Chimney Assembly . . . . . . . . . . . . 18

G. Secure the Chimney . . . . . . . . . . . . . . . . . . . . . . . . . 18

6 Complete the Enclosure 19

A. Chimney Termination . . . . . . . . . . . . . . . . . . . . . . . . . 19

B. Chase Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

C. Install the Termination Cap . . . . . . . . . . . . . . . . . . . . 20

7 Accessories 22

A. Gas Log/Lighter Provisions . . . . . . . . . . . . . . . . . . . . 22

8 Finishing 23

A. Hearth Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

B. Finishing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

C. Mantel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

D. Sidewalls/Surrounds . . . . . . . . . . . . . . . . . . . . . . . . . 24

E. Glass Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

25

A. General Information . . . . . . . . . . . . . . . . . . . . . . . . . . 25

B. Outside Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

C. Clear Space Near the Fireplace . . . . . . . . . . . . . . . . 26

D. Flue Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

E. Firescreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

F. Glass Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

G. Grate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

H. Wood Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

I. Starting a Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

10 Troubleshooting 29

Diagnostics and Problem Solving. . . . . . . . . . . . . . . . . . . 29

11 Maintenance and Servicing the Fireplace 30

A. Disposal of Ashes . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

B. Chimney Inspection/Cleaning . . . . . . . . . . . . . . . . . . 30

C. Firebox Refractory . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

D. Maintenance Task List . . . . . . . . . . . . . . . . . . . . . . . . 31

E. Chimney Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

12 Reference Materials 32

A. Fireplace Dimensions . . . . . . . . . . . . . . . . . . . . . . . . 32

B. Fireplace Components . . . . . . . . . . . . . . . . . . . . . . . 33

C. Chimney Components . . . . . . . . . . . . . . . . . . . . . . . . 34

D. Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

E. Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

F. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Note: An arrow ( ¨ ) found in the text signi fi es change in content.


1

Listing and Code Approvals

A. Appliance Certi

fi

cation

This fi replace system has been tested and listed in accordance with UL 127 standard by Underwriters Laboratories

Inc. for installation and operation in the United States.

This fi replace has been tested and listed for use with the optional components speci fi ed in this manual. These optional components may be purchased separately and installed at a later date.

Installation of a dual cooling air kit is required and must be installed at the time of the initial fi replace installation. Failure to do so may result in a fi re causing property damage and/or personal injury.

Heat & Glo LifeStyles Collection is a registered trademark of

Hearth & Home Technologies Inc.

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.

Refer to the owner’s information manual provided with this fi replace. For assistance or additional information consult a quali fi ed installer, service agency or your dealer.

Not intended for use as a primary heat source.

This fi replace is tested and approved as a decorative fi replace. It should not be factored as a primary heat source in residential heating calculations.

WARNING

Fire Risk

• Do not install or operate damaged fi replace.

• Do not modify fi replace.

• Installation other than as instructed by Hearth & Home

Technologies Inc. is strictly prohibited.

• Do not operate the fi replace without fully assembling all components.

• Do not over fi re .

• Do not install an unvented gas log set.

This fi replace has not been tested for use with unvented gas log sets.

• Installation and/or use of any component part not approved by Hearth & Home Technologies.

Hearth & Home Technologies disclaims any responsibility for, and the warranty and agency listing will be voided by the above actions.


2

Getting Started

A. Design and Installation Considerations

CAUTION

Check building codes prior to installation.

• Installation MUST comply with local, regional, state and national codes and regulations.

• Consult insurance carrier, local building inspector, fi re of fi cials or authorities having jurisdiction about restrictions, installation inspection, and permits.

When planning a fi replace installation, it is necessary to determine the following information before installing:

• Where the fireplace is to be installed. See Sections

3 and 4.

• The vent system con fi guration to be used. See Sections

5 and 6.

• Whether optional accessories are desired. See

Section 12.

Draft is the pressure difference needed to vent fi replaces successfully. Considerations for successful draft include:

Moisture Resistance:

This outdoor fi replace will shed moderate amounts of water, but is not waterproof. Water and condensing water vapor may enter the chase under certain conditions.

The fi replace will not perform as an exterior wall. Moisture penetration must be considered for construction that places the fi replace in structure walls or on moisture sensitive surfaces.

When installed on exterior walls: Hearth & Home Technologies recommends that the fi replace chase be constructed outside the structure’s weather envelope. Where the platform meets the wall, use a fl ashing detail similar to that required for attached decks. Chase platforms, including hearths should slope away from the structure at 1/8 in. to

1/4 in. per foot. The fi replace can be shimmed level.

When installed on surfaces where water may collect or cause damage: Hearth & Home Technologies recommends that a drainage pan be placed under the unit. This can be constructed of metal, adhesive polymer membrane (such as ice and water shield) or other suitable materials. A means of drainage out of the pan such as tubes or weep holes should be provided. A slope of 1/8 in. to 1/4 in. per foot towards the drain port is suggested. The fi replace can be shimmed level.

Hearths should slope away from the front of the fi replace and chase at 1/8 in. to 1/4 in. per foot. Spark strips must be on top of any combustible hearth materials used for moisture management.


B. Typical Fireplace System

The Heat & Glo fi replace system consists of the following:

• Fireplace/integral grate/dual cooling air system

• Refractory

• Chimney termination cap

Optional components include:

Termination Cap

Chimney System

Refractory

Integral Grate

Hearth Extension

Figure 2.1 Typical Fireplace System

6

Figure 2.2 Typical Fireplace System

Heat & Glo LifeStyles Collection • Montana • 4039-150 Rev I • 08/06

C. Tools and Supplies Needed

Before beginning the installation be sure the following tools and building supplies are available:

Reciprocating saw

Pliers

Framing material

High temp caulking material

Hammer Gloves

Phillips screwdriver Framing square

Flat blade screwdriver Electric drill and bits

Plumb line Safety glasses

D. Inspect Fireplace and Components

WARNING

Fire Risk

Explosion Risk

Inspect fireplace and components for damage. Damaged parts may impair safe operation.

• Do NOT install damaged components.

• Do NOT install incomplete components.

• Do NOT install substitute components

Report damaged parts to dealer.

1/2-3/4 in. length, #6 or #8 self-drilling screws

Misc. screws and nails

CAUTION

• Mold or rust may cause odors.

• Carefully remove the fi replace and components from the packaging.

• The vent system components and doors are shipped in separate packages.

• Report to your dealer any parts damaged in shipment.

• Read all the instructions before starting the installation.

Follow these instructions carefully during the installation to ensure maximum safety and bene fi t.


3

Framing and Clearances

WARNING

Fire Risk

Provide adequate clearances.

• Around air openings

• For service access.

Locate fi replace away from traf fi c areas.

Note:

• Illustrations and photos re fl ect typical installations and are FOR DESIGN PURPOSES ONLY.

• Illustrations/diagrams are not drawn to scale.

• Actual installation/appearance may vary due to individual design preference.

• Hearth & Home Technologies reserves the right to alter its products.

A. Selecting Fireplace Location

This outdoor fi replace will shed moderate amounts of water, but is not waterproof. Water and condensing water vapor may enter the chase under certain conditions.

The fi replace will not perform as an exterior wall. Moisture penetration must be considered for construction that places the fi replace against structure walls or on moisture sensitive surfaces.

• Exterior Walls (see Figure 3.1)

Hearth & Home Technologies recommends that the fi replace chase be constructed outside the structure’s weather envelope. Where the platform meets the wall, use a fl ashing detail similar to that required for attached decks.

Chase platforms, including hearths, should slope away from the structure at 1/8 in to 1/4 in. per foot. The fi replace can be shimmed level. Build the outside enclosure out of standard building materials, being careful to maintain the minimum air clearances speci fi ed in these installation instructions.

• Freestanding Installations (see Figure 3.2)

When installing this fi replace as a freestanding fi replace on your porch, patio or in your yard, it must be enclosed to prevent impact damage to the fi replace. The exterior of the enclosure may be fi nished in a textured plywood, a wood clapboard siding, brick, or a cultured stone. Vinyl siding is not recommended for use on the front of the fi replace due to the heat the fi replace produces. This can cause the vinyl siding to deteriorate.

• When Installed on Surfaces Where Water May Collect or Cause Damage:

Hearth & Home Technologies recommends that a drainage pan be placed under the unit. This can be constructed of metal, adhesive polymer membrane (such as ice and water shield) or other suitable materials. A means of drainage out of the pan such as tubes or weep holes should be provided. A slope of 1/8 in. to 1/4 in. per foot towards the drain port is suggested. The fi replace can be shimmed level.

Hearths should slope away from the front of the fi replace and chase at 1/8 in. to 1/4 in. per foot. Spark strips must be used on top of any combustible hearth materials used for moisture management.


Note: If this surface is inside the building’s warm air envelope...

...then this surface must be an exterior wall system.

H

H

J

A

B

G

F

G

G

C

D

E

C

D

I

F

Model

MONTANA-36

MONTANA-42

A in.

24-1/2 mm 622 in.

24-1/2 mm 622

B

24

610

24

610

Figure 3.1 Fireplace Locations

C

42

1067

48

1219

D

43

1092

49

1245

E

46

1168

52

1321

F

1/2

13

1/2

13

G

1-1/2

38

1-1/2

38

H

1-1/2

38

1-1/2

38

I J

74-1/2 53-1/2

1892

80-1/2

2045

1359

57

1448

(Enclosed Fireplace)

10 ft

Min.

FREESTANDING

INSTALLATION

(Combustible Structure)

Figure 3.2 Freestanding Fireplace Locations


B. Clearances

WARNING

Fire Risk

• Comply with all minimum clearances to combustibles as speci fi ed.

Failure to comply may cause fi re.

0 in. to level of standoffs

36 in.

(914 mm)

Figure 3.3 Clearances to Combustible Materials

0 in.

1-1/2 in. (38 mm)

1-1/2 in.

(38 mm)

1/2 in. (13 mm)

Drywall

0 in.


C. Sidewalls/Surrounds

Adjacent combustible side walls must be located a minimum of 12 in. (305 mm) from the fi replace opening. See Figure 3.4.

If you are using a decorative surround constructed of combustible material, it must be located within the shaded area defi ned in Figure 3.3. Short stub walls are also acceptable if they are contained within the shaded area.

FLUSH FRONT

BRICK

FRONT

4 in.

14-3/8 in.

50 deg.

A

B

9-3/4 in.

39 deg.

12 in.

12 in.

A B

MONTANA-36 & 36H 36 in. 42 in.


Figure 3.4 Sidewalls and Surrounds

D. Frame the Fireplace

Figure 3.5 shows a typical framing (using 2 x 4 lumber) of the fi replace, assuming combustible materials are used. All required clearances to combustibles around the fi replace must be adhered to. See Figure 3.2. Any framing across the top of the fi replace must be above the level of the top standoffs.

2 in. minimum air space clearance to the enclosure.

Note: Fireplace header cannot be positioned until the fireplace assembly is in place.

42-3/8 in. header height.

Use only noncombustible material below the top of the top standoffs.

A

24-1/8 in.

42-3/8 in.

Figure 3.5 Framing the Fireplace

MONTANA-36 & 36H

A

43 in.

MONTANA-42 & 42H 49 in.


E. Chimney Requirements

When planning your fi replace location, the chimney construction and necessary clearances must be considered. The fi replace system and chimney components have been tested to provide fl exibility in construction. The following fi gures are the minimum distances from the base of the fi replace.

Minimum overall straight height is 6 ft 4 in. if the fi replace is freestanding a minimum of 10 ft from a combustible structure. See Figure 3.2.

ft m

• Minimum overall straight height 14 4.27

• Minimum height with offset/return

• Maximum height

• Maximum chimney length between an offset and return

• Maximum distance between chimney stabilizers

• Double offset/return minimum height

• Maximum unsupported chimney length between the offset and return

• Maximum unsupported chimney height above the fi replace

• Minimum overall straight height if fi replace is freestanding

16

90

20

35

24

6

35

6.33

4.88

27.43

6.1

10.67

7.32

1.83

10.67

1.93

Note: A maximum of two pairs of offsets and returns may be used.


4

Installation of Fireplace

CAUTION

Sharp Edges

• Wear protective gloves and safety glasses during installation.

WARNING

Fire Risk

Asphyxiation Risk

Do not draw outside combustion air from:

• Enclosed space such as an attic or garage.

• Close proximity to exhaust vents or chimneys.

Fumes or odor may result.

A. Install the Dual Cooling Air Kit

The cooling air kit is supplied as a standard feature with this fi replace and is required for safe operation. Installation must be done at the time of initial construction. The cooling air inlet tubes must be a minimum of 72 in. (1829 mm) above the base of the fi replace to prevent potential blockage by snow or yard debris. See Figure 4.1.

To install the air kit collar, slide one of the tabs down into the seam. See Figure 4.2. Secure the collar tabs to the fi replace with screws placed into the holes provided. See Figure 4.3.

Repeat for other side.

Note: The cooling air kit must terminate at least 6 ft. (1.83 m) above ground level.

TR11

Termination

Cap

Figure 4.2 Slide the Tabs

72 in.

min.

Figure 4.1 Cooling Air Location

Figure 4.3 Secure the Tabs


B. Secure the Fireplace

• Position the Fireplace

This fi replace may be placed on either a combustible or noncombustible continuous fl at surface. Follow the instructions for framing in Section 3.D. Slide the fi replace into position. Be sure to provide the minimum air clearance at the sides and back of the fi replace assembly.

See Section 3.B.

WARNING

Fire Risk!

• Prevent contact with sagging, loose insulation.

• Do NOT install against vapor barriers or exposed insulation.

1 in. (25 mm) overlap

• Place the Protective Metal Hearth Strips

Metal strips are placed 2 in. (51 mm) under the front of the fireplace and must extend beyond the front and sides of fireplace opening by 2 in. (51 mm).

WARNING

Figure 4.4 Position the Protective Metal Hearth Strips

Fire Risk!

• Metal hearth strips MUST be installed.

Sparks or embers may ignite fl ooring.

Top piece must overlap bottom piece

Included with your fi replace you will fi nd two metal hearth strips measuring approximately 26 in. x 4 in.

(660 mm x 102 mm). These strips are used to provide added protection where the fi replace and the hearth extension meet.

Slide each metal strip 2 in. (51 mm) under the front edge of the fi replace. The individual pieces must overlap each other by 1 in. (25 mm) minimum in the middle of the fi replace to provide continuous coverage of the fl oor. See Figure 4.4. These metal strips should extend from the front and sides of the fi replace opening by 2 in.

(51 mm).

Note: When elevating the fireplace above the hearth extension the front of the elevated platform must be protected with a protective metal hearth strip as shown in

Figure 4.6.

2 in.

(51 mm)

Raised Platform

2 in.

(51 mm)

Floor

1 in. (25 mm) min.

overlap

Figure 4.5 Protect the Front of an Elevated Platform

• Level the Fireplace

Level the fi replace side-to-side and front-to-back. Shim with noncombustible material, such as sheet metal, as necessary. Secure the fi replace (using the nailing fl anges located on either side of the fi replace) to the vertical framing.

Important: To ensure proper fi t of the glass doors, check the fireplace opening for square. Measure diagonal distances of the opening to make sure they are equal.

If they are not, continue to shim the fi replace until those diagonals are equal.


5

Chimney Assembly

A. Chimney Requirements

Vertical distances are measured from the base of the fi replace as shown in Figure 5.2.

ft m

• Minimum overall straight height 14 4.27

• Minimum height with offset/return

• Maximum height

• Maximum chimney length between an offset and return

• Maximum distance between chimney stabilizers

• Double offset/return minimum height

• Maximum unsupported chimney length between the offset and return

• Maximum unsupported chimney height above the fi replace

• Minimum overall straight height if fi replace is freestanding

16

90

20

35

24

6

35

6.33

4.88

27.43

6.1

10.67

7.32

1.83

10.67

1.93

To determine the chimney components needed to complete your particular installation, follow the steps below:

• Determine the total vertical height of the fireplace installation. This dimension is measured from the base of the fi replace assembly to the point where the smoke exits the termination cap.

• Subtract the effective height of the fi replace assembly from the overall height of the fi replace installation (measured from the base of the fireplace to the bottom of the termination cap).

• Refer to Table 5.1 to determine what components must be selected to complete the fi replace installation.

• Determine the number of ceiling fi restops, stabilizers, roof flashing, etc. required to complete the fireplace installation.

Note: A maximum of two pairs of offsets and returns may be used.

CAUTION

• Do NOT connect this fireplace to a chimney flue servicing another appliance.

• Do NOT connect to any air distribution duct or system.

WARNING

Fire Risk

• Must maintain 2 in. (51 mm) air clearance to insulation and other combustible materials.

Table 5.1

HEIGHT OF CHIMNEY COMPONENTS

Chimney Stabilizer

SL11

Ceiling Firestops

FS538

FS540

Offsets/Returns

SL1130

Roof Flashing

RF570

RF571

Chimney Sections*

SL1106

SL1112

SL1118

SL1136

SL1148

* Dimensions re fl ect effective height.

in.

4-3/4

0

0

18

0

0 mm

121

457

0

0

0

0

4-3/4

10-3/4

16-3/4

34-3/4

121

273

425

883

46-3/4 1187


B. Using Offsets/Returns

To bypass any overhead obstructions, the chimney may be offset using a 30-deg (SL1130) offset/return.

An offset and return may be attached together or a chimney section(s) may be used between an offset and return.

Perform the following steps to determine the correct chimney component combination for your particular installation:

WARNING

Fire Risk

• Draft will be restricted if offsets/returns greater than 30° are used.

• Measure how far the chimney needs to be shifted to enable it to avoid the overhead obstacle. See Figure 5.1. Use dimension “A” to determine chimney section required to achieve the needed shift.

• After determining the offset dimension, refer to Table 5.2 and fi nd the “A” dimension closest to but not less than the distance of shift needed for your installation.

• The “B” dimension that coincides with the “A” dimension represents the required vertical clearance that is needed to complete the offset and return.

• Read across the chart and fi nd the number of chimney sections required and the model number of those particular chimney parts.

• Whenever the chimney penetrates a fl oor/ceiling, a ceiling fi restop must be installed.

• The effective height of the fi replace assembly is measured from the base of the fi replace to the top of the starter collar.

See Dimensions in Section 12.

¨ Table 5.2

A B

705

718

781

857

400

460

476

552

565

629 mm

124

184

248

260

324

337

15 3/4

18 1/8

18 3/4

21 3/4

22 1/4

24 3/4

27 3/4

28 1/4

30 3/4

33 3/4 in.

4 7/8

7 1/4

9 3/4

10 1/4

12 3/4

13 1/4 in.

17 7/8

22

26 1/8

27 1/4

31 3/8

32 3/8

36 5/8

40 3/4 1035

41 3/4 1060

4 7

48 mm

454

559

664

692

797

822

930

1194

1219

52 1/8 1324

57 3/8 1457

58 3/8 1483

62 1/2 1588

67 3/4 1721

SL1106 SL1112 SL1118 SL1136 SL1148

-

1

2

-

-

-

-

-

-

-

-

-

-

1

-

-

-

-

1

-

1

-

1

-

1

1

-

2

2

1

-

-

-

1

-

-

1

-

-

1

-

-

1

2

-

-

-

-

-

-

-

-

-

1

1

1

-

-

-

-

-

-

-

-

1

1

1

-

-

-

-

-

-

-

-

-

36 3/4 933 7 3 1854

39 3/4 1010 78 1/8 1984

41 1/8 1045 82 3/8 2092

45 3/4 1162 88 1/2 2248

-

-

1

-

-

-

-

-

1

-

-

-

-

2

2

1

1

-

-

1

48 1/8 1222 92 3/4 2356

51 3/4 1314 98 7/8 2511

1

-

-

-

-

-

1

-

1

2

Proper assembly of air cooled chimney parts results in an overlap of chimney joints of 1-1/4 in. (32 mm). Effective length is built into this table.

A

B

1-1/4 in. (32 mm)

OVERLAP

Figure 5.1 Chimney Offset/Return

¨

Example: Your “A” dimension from Figure 5.3 is

14 1/2 in. (368 mm). Using Table 5.2 the dimension closest to, but not less than 14 1/2 in. (368 mm) is

15 3/4 in. (400 mm) using a 30° offset/return. It is then determined from the table that you would need

36 5/8 in. (930 mm) (Dimension “B”) between the offset and return. The chimney components that best fi t your application are two SL1112s.


C. Assemble the Chimney Sections

Attach either a straight chimney section or an offset to the top of the fi replace (depending on your installation requirement). Chimney sections are locked together by pushing downward until the top section meets the stop bead on the lower section.

The inner fl ue is placed to the inside of the fl ue section below it. The outer casing is placed outside the outer casing of the chimney section below it. See Figure 5.2.

Note: The ceiling fi restop MUST be nailed to the bottom of the ceiling joists EXCEPT when the space above is uninsulated and the attic insulation shield is not being used

(see Figure 5.5). When the attic insulation shield is used the ceiling fi restop may be above or below the joist of an insulated ceiling.

ROOM ABOVE (non-insulated ceiling)

B

A

Ceilng firestop from bottom

ATTIC ABOVE (insulated ceiling)

Ceiling firestop from top

When attic insulation shield not used

Figure 5.2 Assembling Chimney Sections

Note: Inner flue and outer liner sections cannot be disassembled once locked together. Plan ahead to ensure the proper installation height is achieved with the selected chimney components.

Note: Use same dimensional lumber for framing ceiling firestop and joists.

A B

WARNING

Fire Risk

Do NOT install substitute or damaged chimney components.

• MUST use chimney system described in this manual.

• NO OTHER chimney components may be used.

Substitute or damaged chimney components may impair safe operation.

Catalog #

FS538

FS540 in.

17

17 mm

432

432

Figure 5.3 Installing the Ceiling Firestop in.

17

26 mm

432

660

Note: You must provide support for the pipe during construction and check to be sure inadvertent loading has not dislodged the chimney section from the fi replace or at any chimney joint.

D. Install the Ceiling Firestops

• Mark and cut an opening in the ceiling for the ceiling fi restop being used. See Figure 5.3.

• Frame the opening with the same size lumber used in the ceiling joists.

• Install the ceiling fi restop.

CAUTION

• Ceiling fl oor.

• Chase construction requires ceiling fi restops at each fl oor or every 10 ft ( 3.05 m) of clear space.

• Use same dimensional lumber as joists.

Ceiling fi restop slows spread of fi re and reduces cold air in fi ltration.


E. Install the Attic Insulation Shield

An insulation shield must be installed when there is a possibility of insulation coming into contact with the factory built chimney system.

• Bend the tabs at the top of the attic insulation shield inward.

This will help keep the chimney section centered in the shield.

• Position the shield over the vertical chimney section where it penetrates a ceiling fi restop.

• Slide the shield down until it rests on the ceiling fi restop.

The ceiling fi restop will support the insulation shield. See

Figures 5.4 and 5.5.

Insulation

24 in.

(610 mm)

Tabs

17 in.

(423 mm)

Attic

Insulation

Shield

Ceiling Firestop

13 in.

(330 mm)

WARNING

Fire Risk

• DO NOT pack insulation or other combustibles: between ceiling fi restops; between chimney and attic insulation shield.

• ALWAYS maintain speci fi ed clearances around chimney and ceiling fi restops.

ceiling fi ed.

Failure to keep insulation or other material away from chimney pipe may cause fi re.

Chimney

Figure 5.4 Install Attic Insulation Shield Above the Ceiling

17 in.

(423 mm)

Insulation

24 in.

(610 mm)

Tabs

Attic

Insulation

Shield

F. Double-check the Chimney Assembly

Continue assembling the chimney sections up through the ceiling fi restops as needed. While doing so, be aware of the height and unsupported chimney length limitations given under Section 5.A. Chimney Requirements.

Check each section by pulling up slightly from the top to ensure proper engagement before installing the succeeding sections. If they have been connected correctly, they will not disengage when tested.

G. Secure the Chimney

When offsets and returns are joined to straight pipe sections, they must be locked into position with the screws provided*

(outer only), using the predrilled holes. To prevent gravity from pulling the chimney sections apart, the returns and the chimney stabilizers have hanger straps for securing these parts to joists or rafters. See Figure 5.6.

* or equivalent #6 or #8 sheet metal screw no longer than

3/4 in. (19 mm).

13 in.

(330 mm)

Chimney

Ceiling Firestop

Figure 5.5 Install Attic Insulation Shield Below the Ceiling

Straps

Optional

Additional

Support

WARNING

Fire Risk

• Secure offsets with screws (not to exceed

3/4 in./19 mm in length).

• Secure returns with strapping.

• Straight chimney sections may be secured with screws

(not to exceed 3/4 in./19 mm in length) at the joints.

Keep chimney sections from separating or twisting.

18

Figure 5.6 Secure the Chimney


Ceiling

Firestop

Joint

Band

(Optional)

6

Complete the Enclosure

A. Chimney Termination

Chimney Termination Requirements

• Must have a cap approved and listed for this fi replace system

• Must not be located where it will become plugged by snow or other material

• Must terminate at least 3 ft (914 mm) above the roof and at least 2 ft (610 mm) above any portion of the roof within

10 ft (3.05 m),

• Must be located away from trees or other structures

Mark the Exit Point of the Roof

Locate the point where the chimney will exit the roof by plumbing down to the center of the chimney. Drive a nail up through the roof to mark the center. See Figure 6.1.

Cut Out the Hole in the Roof

Measure to either side of the nail and mark the 14-1/2 in. x 14-1/2 in. (368 mm x 368 mm) opening required. This is measured on the horizontal; actual length may be larger depending on the pitch of the roof. Cut out and frame the opening. See Chapter 25 of the Uniform Building

Code for roof framing details.

Assemble the Chimney Sections Through the

Roof

Continue to add chimney sections through the roof opening, maintaining at least a 2 in. (51 mm) air space to combustible materials.

Install the Roof Flashing

If a roof fl ashing is to be used, install the roof fl ashing appropriate to the roof pitch and install a round termination cap and storm collar following the instructions shipped with the cap.

Install the Chimney Air Kit (required in Canada):

When installing the chimney air kit, follow the instructions provided with this accessory.

WARNING

Fire Risk

• Must maintain 2 in. air (51 mm) clearance to insulation and other combustible materials.

Figure 6.1 Ceiling/Attic Construction


B. Chase Top

A metal chase top is required to seal the top of the chase around the chimney pipe. The top should include a turndown and drip edge to prevent water from seeping into the chase. Provide a 1/8 in. (3 mm) gap around the fl ue pipe and slope the top downward away from the penetration. See

Figure 6.2.

• All seams must be caulked to prevent leaks.

• A chase installation must use a chase top. Chase tops are available from your Heat & Glo dealer or may be fi eld constructed.

• Attach the chase top to the top of the chase.

C. Install the Termination Cap

Note: To protect against the effect of corrosion on those parts exposed to the weather, the termination cap can be painted with a rust-resistant paint.

WARNING

Fire Risk

• The minimum overlap of cap to pipe

MUST be met or chimney may separate from cap.

Separation allows sparks, heat and embers to escape.

Termination Cap

Caulk

2 in. (51 mm) Collar on Chase Top

Storm Collar

Slope Downward

•

Install the chimney sections up through the chase enclosure. When using a TR11 Round Termination Cap, the uppermost top section of pipe must extend 6 in.

(152 mm) above the top of the fl ashing collar to allow installation of the storm collar and termination cap. See

Figure 6.3.

Turn-down

Drip Edge

Minimum 1-1/2 in. (38 mm) overlap of cap over pipe

Chase

(Chimney)

Storm Collar

2 in. (51 mm) min.

.018 (26 ga) min.

Galvanized

Chase Top

6 in. (152mm) min.

Flashing Collar 2 in. (51 mm) min. collar

Figure 6.2 Chase Top Construction

Figure 6.3 Installing a TR11 Round Termination Cap

•

For installations utilizing a TR11T Round Telescoping

Termination Cap, the uppermost chimney section must be below the top of the chase top, but not more than 14-1/2 in.

(368 mm) below the top of the chase top. Minimum overlap of chimney and termination cap must be 1-1/2 in. (38 mm).

See Figure 6.4.

Flashing Collar

Storm Collar

2 in. (51 mm) min.

20

14-1/2 in. (368mm) max.

Top of Pipe

1-1/2 in. (38 mm) min.

overlap

Figure 6.4 Installing a TR11T Round Telescoping Termination Cap


•

For installations utilizing an ST1175 Square Termination

Cap the last chimney section must not be more than

4-1/2 in. (114 mm) below the chase top. See Figure 6.5.

•

For installations utilizing an TCT1175 Terra Cotta Cap the last chimney section must be between 7 in. (178 mm) below the chase top and 2 in. (51 mm) above. See Figure 6.6.

Cap Standoff

1-1/2 in.

(38 mm) min.

overlap Top of Pipe

Flashing Collar

2 in. (51 mm) min.

4-1/2 in.

(114 mm) max.

1-1/2 in. (38 mm) min. overlap

{

Top of Pipe

The last section of pipe must stop between the distances given below.

2 in. (51 mm) above top of the chase.

7 in. (178 mm) below top of the chase.

Figure 6.5 Installing an ST1175 Square Termination Cap Figure 6.6 Installing a TCT1175 Terra Cotta Cap

•

For chase installations you can use a TR11 Round

Termination Cap, a TR11T Round Telescoping Termination

Cap, an ST1175 Square Termination Cap, or a TCT1175

Terra Cotta Termination Cap.

•

Install termination caps following instructions provided with them.


7

Accessories

A. Gas Log/Lighter Provisions

A certi fi ed gas log lighter or decorative gas log set can be installed in this fi replace.

This fi replace was not teste3d and listed for use with an unvented gas log heater. Do not install an unvented gas log heater in this fi replace and operate it with the fl ue damper in the closed position unless the unvented gas log heater has been speci fi cally tested and listed for use in this fi replace by

Underwriters Laboratories Inc.

Use of an unvented gas log heater in this factory built fi replace may create a fi re hazard that can result in a structure fi re.

• Maximum input is 100,000 BTU/hr.

• Decorative gas appliance must be certi fi ed to ANSI Z21.60

“Standard for Decorative Gas Appliances for Installation in Vented Fireplaces”.

• Must be installed in accordance with the National Fuel

Gas Code, ANSI Z223.1.

• A log set must incorporate a gas shutoff.

• Log set requires the damper to be locked fully open.

Knockouts are provided on both sides of the fi replace and in refractories for 1/2 in. (13 mm) iron pipe.

• We recommend you seal refractory around pipe with fi replace mortar or cement.

• Repack insulation from the knockout around the pipe.

• Maintain 1-1/2 in. (38 mm) air space around the pipe for

4 in. (102 mm) beyond the fi replace.

• See Figure 7.1.

Firebox

Outer Shell of Fireplace

Maintain air clearance to combustibles.

Refractory

Combustible

Materials

Seal with fireplace mortar or cement

1-1/2 in.

(38 mm) air space

Gas Line Gas Line

Repack

Insulation

Knockout

4 in.

(102 mm)

Figure 7.1 Gas Line Installation

22

Combustible materials may be located at zero clearance to gas line beyond 4 in. (102 mm) from fireplace side.


WARNING


• Damper must be locked open when gas logs installed.

Gas fi re generates fumes.

WARNING

Fire Risk


• DO NOT install unvented gas logs.

WARNING

Fire Risk

Explosion Risk

Inspect appliance and components for damage. Damaged parts may impair safe operation.

• Do NOT install damaged components.

• Do NOT install incomplete components.

• Do NOT install substitute components

Report damaged parts to dealer.

8

Finishing

A. Hearth Extension

A hearth extension must be installed with all fi replaces to protect the combustible fl oor in front of the fi replace from both radiant heat and sparks. See Figures 8.1 -8.3.

HX3 or HX4

Hearth Ext or equivilent insulation

(see Table below)

High temperature

(300°F min.) continuous, non-combustible sealant

Tile, stone or other non-combustible material Protective

Metal Hearth

Strip

WARNING

Fire Risk

• Metal hearth strips MUST be installed.

Sparks or embers may ignite fl ooring.

Floor constructed of wood or other combustible material

2 in. (51 mm) required

Figure 8.1 Hearth Extension Construction

1 in. (25 mm) overlap

The hearth extension should slope away from the front of the fi replace and chase at 1/8 in. to 1/4 in. per foot. Spark strips must be used on top of any combustible hearth materials used for moisture management.

This fi replace has been tested and approved for use with a hearth extension insulated to a minimum R value of 1.16.

To substitute materials for the factory-available hearth extensions, see Figure 8.3 and calculate insulation alternatives as per Table 8.1 and the following formulas:

• Thermal conductivity per inch thickness = k

• k = (BTU)(inch) / (foot 2 )(hour)(°F)

• Required thickness = Rk

Metal strips are placed 2 in. (51 mm) under the front of the fireplace and must extend beyond the front and sides of fireplace opening by 2 in. (51 mm).

Figure 8.2 Positioning the Protective Metal Hearth Strips

WARNING

Fire Risk

• Hearth extensions must be installed exactly as speci fi ed.

High temperatures or hot embers may ignite concealed combustibles.

• Thermal resistance per inch thickness = r

• r = (foot 2 )(hour)(°F) / (BTU)(inch)

• Required thickness = R / rB.

Table 8.1

Hearth Extension Insulation Alternatives, R Value = 1.16

Material

Hearth & Home HX3, HX4

USG Micore 300™

USG Durock™ Cement Board

Cement Mortar

Common Brick

Ceramic Tile k per inch thick

0.43

0.46

1.92

5.0

5.0

12.50

r per inch thick

2.33

2.18

0.52

0.20

0.20

0.08

Minimum thickness required

1/2 in.

1/2 in.

2-1/4 in.

5-7/8 in.

5-7/8 in.

14-5/8 in.

Armstrong™ Privacy Guard Plus

Marble

0.46

14.3-20.0

3.28

1/2 in.

0.07-0.05

16-5/8 in. - 23-3/8 in.

A

C

CAT. #

HX3

HX4 in mm in mm

A

52

1321

66

1676

Figure 8.3 Hearth Extension Dimensions

B

16

406

20

508

B


B. Finishing Material

WARNING

Material which is made of or surfaced with wood, compressed paper, plant fi bers, plastics, or any material capable of igniting and burning, whether fl ame proofed or not, plastered or not plastered.

Fire Risk

Do NOT obstruct air inlet or outlet grilles.

Do NOT modify grilles.

• Modifying or covering grilles could cause temperature rise and fi re hazard.

Finishing materials must not interfere with:

Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.

• Non-Combustible Sealant Material

Sealants which will not ignite and burn: Rutland, Inc.

Fireplace Mortar #63 (or equivalent).

After completing the framing and applying the facing material

(drywall) over the framing, a bead of non-combustible sealant must be used to close off any gaps at the top and sides between the fi replace and facing to prevent cold air leaks.

Large gaps can be bridged with fi berglass rope gasket.

Only non-combustible materials may be used to cover the black metal fi replace front.

• Operation of louvers or doors

• Access for service

D. Sidewalls/Surrounds

Adjacent combustible side walls must be located a minimum of 12 in. (305 mm) from the fi replace opening. If you are using a decorative surround constructed of combustible material, it must be located within the shaded area de fi ned in

Figure 8.5. Short stub walls are also acceptable if they are contained within the shaded area.

WARNING

Fire Risk

• Use only non-combustible material below standoffs.

• Material such as cement board is acceptable.

C. Mantel

A combustible mantel may be positioned no lower than

12 in. (305 mm) above the top of the fi replace opening. The combustible mantel may have a maximum depth of 12 in.

(305 mm), Combustible trim pieces that project no more than 1-1/2 in. (38 mm) from the face of the fi replace can be placed no closer than 6 in. (152 mm) from the top of the fi replace opening. See Figure 8.4. Combustible trim must not cover the metal surfaces of the fi replace. This mantel clearance is in accordance with Section 7-3.3.3 of ANSI/

NFPA211 .

FLUSH FRONT

Figure 8.5 Sidewalls/Surrounds

BRICK

FRONT

4 in.

14-3/8 in.

50 deg.

A

B

9-3/4 in.

39 deg.

12 in.

12 in.

A B



WARNING

Fire Risk

Finish all edges and fronts to clearances and speci fi cations.

24

Mantel

12 in. (305 mm) min.

12 in. (305 mm) max.

1-1/2 in. (38 mm) max.

Header

Standoff

Top of

Fireplace

Opening

6 in. (152 mm) min.

non-combustible material only.

• Do NOT overlap combustible materials onto fi replace front.

• Install combustible materials up to speci fi ed clearances on top front and side edges.

• Seal joints between the fi nished wall and fi replace top and sides using only a 300° F minimum sealant.

Figure 8.4 Mantel Speci fi cations

E. Glass Doors

This fi replace has been tested and listed for use with doors as speci fi ed in Section 12.B. Fireplace Components. Please refer to the manual packed with each set of doors for installation instructions.


9

Operating Instructions

WARNING

Fire Risk

• Do not operate fireplace before reading and understanding operating instructions.

Failure to operate fi replace properly may cause fi re.

A. General Information

Fireplaces, as well as other woodburning appliances, have been used safely for many years. It has been our experience that most problems are caused by improper installation and operation of the fi replace. Make certain that installation and operation of the fi replace system is in accordance with these instructions.

It is extremely important that the fi re be supervised whenever the fi replace is in use. It is also recommended that an annual inspection be performed on the fi replace system to determine if the fl ue system needs to be cleaned, or as in the case of any appliance, if minor repairs are required to maintain the system in top operating condition.

WARNING

HOT! DO NOT TOUCH.

SEVERE BURNS MAY RESULT.

CLOTHING IGNITION MAY RESULT.

Glass and other surfaces are hot during operation and cool down.

• Keep children away.

• CAREFULLY SUPERVISE children in same room as fi replace.

• Alert children and adults to hazards of high temperatures.

• Do NOT operate with protective barriers removed.

• Keep clothing, furniture, draperies and other combustibles away.

WARNING

Fire Risk


• Do not install unvented gas logs.

Damper

Figure 9.1 General Operating Parts


B. Outside Air

A source of air (oxygen) is required in order for combustion to take place. Whatever air is consumed by the fi re must be replaced through cracks around windows, under doors, etc.

Most newly constructed houses or existing homes fi tted with tightly sealed doors and windows are relatively air tight. In this case, an outside air source must be made available to feed combustion air from outside the home.

An outside air control handle allows you control of the outside air inlet if your fi replace is equipped with this option.

Use of outside air for combustion is highly recommended to conserve heated air within the structure and to provide make up air to keep the fi replace venting properly.

This fi replace will operate correctly only if adequate ventilation is provided to allow proper draft to the fi replace system.

See Figure 9.1 for location and operation.

E. Firescreen

A fi rescreen is always provided to control sparks. It must be closed whenever the fi replace is in use. Glass doors or fi rescreens must not be used to hold burning material inside the fi replace. Only those glass doors speci fi cally tested and listed for use with the speci fi c fi replace model should be used. Screens should be closed when the glass doors are closed.

WARNING

Fire Risk

• Close fi replace.

• Do not use fi rescreen or glass doors to hold burning material in fi replace.

Firescreen controls sparks.

Glass may break or burning material may roll out.

CAUTION

Outside air control handle is HOT. Adjust before lighting fi re.

C. Clear Space Near the Fireplace

Combustible materials must not be stored on the hearth extension. Room furnishings such as drapes, curtains, chairs or other combustibles must be at least 4 ft (1.22 m) from the open front of the fi replace.

F. Glass Doors

Most ef fi cient fi replace operation using glass doors is with the doors open. When the doors are open the screen must be closed. Only Hearth & Home Technologies glass doors may be used. See Figure 9.2 for proper glass door operation.

FULLY OPEN

CORRECT

PARTLY OPEN

INCORRECT

D. Flue Damper

The fl ue damper must be in full open position, and is operated by moving the handle up toward the top of the fi replace.

Before lighting the fi re, verify this by looking up from the inside of the fi replace. Always operate this fi replace with the damper fully open. Please note: Down drafts, obstructions, damaged or poor (wet) fuels can cause smoke spillage.

See Figure 9.1 for location and operation.

FULLY CLOSED

CORRECT

PARTLY CLOSED

INCORRECT

WARNING


Fire Risk

• Open damper to operate fi replace.

Closed damper will overfi re fi replace and prevent venting of combustion gases.

Figure 9.2 Proper Operating Positions of Bi-fold Doors

WARNING

Fire Risk

Smoke Risk

• Doors must be fully opened or fully closed when operating fi replace.

Partially opened doors may draw fl ame, smoke or heat from fi replace.


G. Grate

The factory installed integral grate must be used to hold the logs from falling out of an open fi replace and to allow air to pass between the burning logs. It is important to keep the fi re off the hearth and to allow the ashes to collect beneath the fi re, thereby forming a layer of additional heat protection.

Fire Risk

• Use only factory installed integral grate.

May cause over fi re.

H. Wood Fuel

WARNING

Firewood

Your fi replace performance depends on the quality of the fi rewood you use. All seasoned wood, regardless of species, contains about 8,000 BTU’s per pound, and hardwoods have a greater density than soft woods. A piece of hardwood will contain about 60% more BTU’s than an equal size piece of soft wood. Firewood is commonly sold by the cord (128 cu. ft.). A cord of seasoned oak

(hardwood) would contain about 60% more potential energy than a cord of seasoned pine (soft wood).

Examples of soft wood trees are Douglas fi r, pine, spruce, and cedar, poplar, aspen and alder. Soft woods require less time to dry, burn faster and are easier to ignite than hardwoods.

Examples of hardwood trees are oak, maple, apple, and birch. Hardwoods require more time to season, burn slower and are usually harder to ignite than soft woods.

The best wood fuel is a combination of soft wood and hardwood. Start the fi re with soft wood; the fi re will give off quick heat to bring the fi replace up to operating temperature, and then the hardwood can be added for slow, even heat and longer burn time.

Moisture

Regardless of which species of wood you burn, the single most important factor that effects the way your fi replace operates is the amount of moisture in the wood. The majority of the problems fi replace owners experience are caused by trying to burn wet, unseasoned wood.

Freshly cut wood can be as much water as it is wood, having a moisture content of around 50%. Imagine a wooden bucket that weighs about eight pounds. Fill it with a gallon of water, put it in the fi replace and try to burn it. This sounds ridiculous but that is exactly what you are doing if you burn unseasoned wood.

Seasoning

Seasoned fi rewood is nothing more than wood that is cut to size, split and air dried to a moisture content of around 20%. The time it takes to season wood varies from around nine months for soft woods to as long as eighteen months for hardwoods. The key to seasoning wood is to be sure it has been split, exposing the wet interior and increasing the surface area of each piece. A tree that was cut down a year ago and not split is likely to have almost as high a moisture content now as it did when it was cut.

The following guideline will ensure properly seasoned wood:

• Stack the wood to allow air to circulate freely around and through the woodpile.

• Elevate the woodpile off the ground to allow air circulation underneath.

• The smaller the pieces, the faster the drying process.

Any piece over 6 in. (152 mm) in diameter should be split.

• Cover the top of the woodpile for protection from rain and snow. Avoid covering the sides and ends completely. Doing so may trap moisture from the ground and impede air circulation.

The problems with burning wet, unseasoned wood are twofold: First, you will receive less heat output from wet wood because it requires energy in the form of heat to evaporate the water trapped inside. This is wasted energy that should be used for heating your home. Secondly, this moisture evaporates in the form of steam which has a cooling effect in your fi replace and chimney system.

When combined with tar and other organic vapors from burning wood it will form creosote which condenses in the relatively cool fi replace and chimney.

WARNING

Fire Risk

• Do NOT burn wet or green wood.

• Store wood in dry location.

• Stack wood so both ends are exposed to air.

We t , u n s e a s o n e d w o o d c a n c a u s e accumulation of creosote.

WARNING

Fire Risk

Do NOT store wood:

• Closer than required clearances to combustibles to fi replace.

• Within space required for loading or ash removal.


I. Starting a Fire

Check the fl ue damper to be certain it is in the full open position. Place crumpled or twisted paper under the fi replace grate. Loosely arrange kindling or small pieces of wood to form a layer above the paper.

The fi res must be built on the fi replace grate, without danger of the burning fuel falling out of the fi replace opening.

Light the paper and add small pieces of wood until a hot bed of embers has been established.

After establishing the fi re bed, and the small fi rewood is burning briskly, add a minimum of three average sized pieces of split fi rewood, place the wood in such a manner to allow combustion air and fl ames between them.

Note: When fi rst lighting your fi replace, it may be necessary to pre-warm the fl ue to establish a draft. This is done by holding a rolled up piece of burning newspaper under the fl ue damper for a few moments. This will help reduce smoke spillage during start-up.

Note: The fi rst three or four fi res should be of moderate size to allow the oils and binders to be burned from the fi replace and the refractory and paint to cure. You may notice an industrial odor the fi rst few fi res. This is considered normal.

CAUTION

Odors and vapors released during initial operation.

• Curing of high temperature paint.

• Open windows for air circulation.

Odors may be irritating to sensitive individuals.

WARNING

Fire Risk

Keep combustible materials, gasoline and other fl ammable vapors and liquids clear of fi replace.

• Do NOT store fl ammable materials close to the fi replace.

• Do NOT use gasoline, lantern fuel, kerosene, charcoal lighter fl uid or similar liquids to start or “freshen up” a fi re in this fi replace.

• Keep all such liquids well away from the fi replace while it is in use.

Combustible materials may ignite.


10

Troubleshooting

Diagnostics and Problem Solving

I can’t get a good

fi

re going. What am I doing wrong?

Diagnostic Questions

Is the damper open?

Possible Causes of Condition

• No draft

Is there enough paper/starter?

• Insuf fi cient heat to ignite kindling

Is there enough kindling?

Is the kindling dry?

• Insuf fi cient heat to ignite fuel

Is there enough or too much wood? Is it too large? Is it dry enough?

Are there adequate air spaces between fuel pieces?

Is the chimney pre-warmed?

• Insuf fi cient heat to establish draft

• Insuf fi cient air passage

• Insuf fi cient surface area

• Ignition temperature high due to moisture

• Insuf fi cient combustion air and exposed surface area

• Exposed, cold chimney down drafting

Solutions

Open damper.

Use more paper/starter.

Use more dry kindling.

Use small split wood that is well seasoned (split, covered on top at least 6 months, preferably a year).

Arrange kindling and wood for air movement.

Use lighted rolled newspaper at throat or fl ue opening to start upward movement.

Use more, drier, well-spaced kindling and fuel.

Does the kindling, wood not ignite?

• Condition, amount, arrangement of kindling and fuel

Does the kindling ignite, but the fuel doesn’t?

• Amount of kindling

• Condition of fuel

Does the fuel ignite, but not burn well?

• Condition of fuel

• Draft problem

Use more kindling; use smaller, dry wood.

Use well-seasoned wood and suf fi cient amount; turn exhaust fans off; open window slightly. Perform Simpli fi ed

House Pressure Test.

I don’t get enough/any heat from the

fi

replace. What can I do about it?

Diagnostic Questions Possible Causes of Condition

How much wood is used for fi re? • Insuf fi cient fuel

Solutions

Make larger fi res.

How well seasoned is the wood? • Condition of fuel

How much heat output do you expect?

• Unrealistic expectations

Burn seasoned wood: covered on top, split and stacked for

9 months to 2 years.

Explanation of decorative nature of fi replace; suggestion of approved fi replace insert.

The

fi

replace burns the wood too fast. What can I do?

Diagnostic Questions

Do you have glass doors?

Possible Causes of Condition

• Need to slow air intake

What is the condition of the wood?

• Extremely dry wood

Solutions

Add glass doors.

Mix in less seasoned wood after fi re established.


11

Maintenance and Servicing the Fireplace

A. Disposal of Ashes B. Chimney Inspection/Cleaning

Ashes should be placed in a metal container with a tightfi tting lid. The closed container of ashes should be placed on a noncombustible fl oor or on the ground, well away from all combustible materials, pending fi nal disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all embers have thoroughly cooled.

Inspect the chimney internally for obstructions and construction damage. Flue pipe joints and seams must be continuous and mechanically tight.

The chimney should be inspected once every two months during the heating season.

If creosote has accumulated, it should be removed to reduce the risk of a chimney fi re.

Refer to Figure 11.1 to remove/reinstall termination caps.

WARNING

Fire Risk

Disposal of ashes

• Ashes should be placed in metal container with tight fi tting lid.

• Do not place metal container on combustible surface.

• Ashes should be retained in closed container until all embers have thoroughly cooled.

C. Firebox Refractory

Check fi rebox refractory for excessive cracks or gaps. If cracks exceed 1/4 in. (6 mm) in width the refractory should be replaced. See Section 12 for replacement information.

WARNING

Fire Risk

WARNING

Fire Risk

Prevent creosote buildup

Crumbling, deteriorated refractory can allow overheating of surrounding materials.

• Inspect chimney once every two months during heating season.

• Remove creosote to reduce risk of chimney fi re.

• Ignited creosote is extremely HOT.

Note: As you use the fi replace, expansion and contraction will cause minor cracking of the refractory. This is normal, unavoidable, and will not affect the performance of the fi replace. If the cracks become large enough that the metal behind the refractory is exposed or large pieces fall out, the panels should be replaced.

Remove screws, lift top cover.

Top Cover

Cap

Chimney

Cap

TR11/TR11T

Round Termination Cap

Remove 4 screws and lift top pan off.

Slip

Section

ST1175

Square Termination Cap

Remove 2 screws from the front and back and lift the top off.

TCT1175

Terra Cotta

Termination Cap

Figure 11.1 Chimney & Termination Cap Cleaning


CAUTION

Handle glass assembly with care.

When cleaning glass door:

• Avoid striking, scratching or slamming glass.

• Do NOT use abrasive cleaners.

• Use a hard water deposit glass cleaner on white fi lm.

• Do NOT clean glass when it is hot.

WARNING

Fire Risk

• Do not use chimney cleaners or fl ame colorants in your fi replace.

Will corrode chimney.

WARNING


Fire Risk

Annual inspection by qualified technician recommended.

Check:

• Condition of doors, surrounds and fronts

• Condition of glass and glass assembly

• Obstructions of combustion and ventilation air

• Obstructions of termination cap

Clean:

• Glass

• Air passageways, grilles

D. Maintenance Task List

Inspect

Screens

Maintenance Tasks

1. Assess condition of screen and replace as necessary. Screens are required.

Glass Doors

2. Verify maintenance of proper clearance to combustible household objects.

1. Inspect glass panels for cracks. Replace if this condition is present.

2. Con fi rm there is no damage to glass or glass frame. Replace as necessary.

3. Clean glass using a non-abrasive cleaner such as Brasso©.

Circulation Compartment 1. Remove any foreign objects.

2. Verify unobstructed air circulation.

Firebox

Chimney

1. Inspect condition of refractory. Replace if crumbly, deteriorated, or if cracks exceed 1/4 in. (6 mm).

1. Inspect for blockage or obstruction such as bird nests, leaves, etc.

Grate

2. Con fi rm that termination cap remains clear and unobstructed by plants, etc.

3. Verify that termination cap clearance to subsequent construction (building additions) has been maintained.

4. Inspect for corrosion or separation.

5. Verify weather stripping, sealing and fl ashing remain intact.

6. Inspect for creosote and remove as needed. (See Sections 10 and 11)

1. If grate burns out, it should be replaced only with the grate speci fi ed on the rating plate and in the replacement parts list for this fi replace.

E. Chimney Fire

In the event of a chimney fi re:

• Have the chimney and adjacent structure inspected by quali fi ed professionals. Hearth & Home Technologies recommends that NFI or CSIA certi fi ed professionals, or technicians under the direction of certi fi ed professionals, conduct a minimum of an NFPA 211 Level 2 inspection of the chimney.

• Replace components of the chimney and fi replace as speci fi ed by the professionals.

• Ensure all joints are properly engaged and the chimney is properly secured.

A chimney fi re can permanently damage your chimney system. Failure to replace damaged components and make proper repairs creates risk of fi re.


12

Reference Materials

A. Fireplace Dimensions

C

23 in.

[597 mm]

B

41-3/4 in.

[1060 mm]

(effective height)

23-1/2 in.

[597 mm]

6-3/4 in.

[171 mm]

D

A

B

38-3/4 in.

[984 mm]

42-3/8 in.

[1076 mm]

Outside Air

(both sides)

E

F

Gas Log

Knockout

(both sides)

9-1/2 in.

[241 mm]

2-3/8 in.

[60 mm]

Gas Knockout for

Optional Integrated Burner

(both sides)

Model

MONTANA-36

MONTANA-42

A

36 in.

B

42 in.

C

25 in.

D E F

13-7/8 in.

13-1/4 in.

15-3/4 in.

915 mm 1067 mm 635 mm 353 mm

42 in.

48 in.

31 in.

14 in.

1067 mm 1219 mm 787 mm 356 mm

337 mm

14 in.

356 mm

400 mm

16-3/4 in.

425 mm


B. Fireplace Components

MONTANA-36 MONTANA-42

MONTANA-36H MONTANA-42H

DM1836S

HX3

GR33

DM1842S

HX4

WC42S

GR21

OGL-42

Description

Fireplace with Integral Grate, Cooling Air Kit, Traditional Brick Refractory and Hearth Protection Strips

Fireplace with Integral Grate, Cooling Air Kit, Herringbone Pattern

Refractory and Hearth Protection Strips

Bi-fold Glass Doors, Clear-View - Stainless Steel

Hearth Extension

Weather Cover - Stainless Steel

Integral Grate (included with fi replace)

Building Set Enclosure

Outdoor Gas Log (natural or propane gas)

GR21 & GR33

Integral Grate

52 in.

(1321 mm)

1/2 in.

(13 mm)

HX3 Hearth Extension

16 in.

(406 mm)

Bi-fold Glass Doors

Herringbone Pattern Refractory

66 in.

(1676 mm)

1/2 in.

(13 mm)

HX4 Hearth Extension

20 in.

(508 mm)

Traditional Brick Pattern Refractory


C. Chimney Components

The following pictures show only those chimney components which may be safely used with this fi replace.

ID4 Insulated Duct

Catalog # Description

CAK5A Chimney Air Kit

ID4

UD4

SL1106

SL1112

SL1118

SL1136

SL1148

SL11

SL1130

FS538

FS540

AS10

JB577

CB576

RF570

RF571

TR11

TR11T

TCT1175

ST1175

CT56

LDS33

LDS46

LDS-BV

Insulated Duct/Outside Air

Uninsulated Duct/Outside Air

Chimney Section - 6 in. (152 mm) long





Chimney Stabilizer

Chimney Offset/Return - 30 deg

Ceiling Firestop - Straight

Ceiling Firestop - 30 deg

SL1100 Straight Attic Insulation Shield, 24 in. (610 mm)

Chimney Joint Band

Chimney Bracket

Roof Flashing - Flat to 6/12 Pitch

Roof Flashing - 6/12 to 12/12 Pitch

Round Termination Cap

Round Telescoping Termination Cap

Terra Cotta Termination Cap

Square Termination Cap

Chase Top

Decorative Shroud - 3 ft x 3 ft (.91 m x .91 m)

Decorative Shroud - 4 ft x 6 ft (1.22 m x 1.83 m)

Decorative Shroud - 26 in. x 26 in. (660 mm x 660 mm)

Field Constructed Shrouds (See “Woodburning

Termination Cap”)

42 in.

(1067 mm)

UD4 Uninsulated Duct

4 in. (102 mm) i.d.

42 in.

(1067 mm)

11 in.

(279 mm)

A

4 in. (102 mm) i.d.

13 in.

(330 mm)

B

Chimney Sections

A B

Catalog #

SL1106

SL1112 in

6

12 mm

152

305 in

4-3/4

10-3/4 mm

121

273

SL1118

SL1136

18

36

457

914

16-3/4

34-3/4

425

883

SL1148 48 1219 46-3/4 1187

A = Actual Length

B = Effective Length (length of chimney part after it has been snapped to another)

14 in.

(356 mm)

14 in.

(356 mm)

5-1/4 in.

(133 mm)

4 in. (102 mm)

13 in.

(330 mm)

20-3/4 in.

(527 mm)

Inside

Diameter

11 in.

(279 mm)

CAK5A Chimney Air Kit

Outside Diameter

13 in.

(330 mm)

SL11 Chimney Stabilizer


Inside

Diameter

11 in.

(279 mm)

21 in.

(533 mm)

Outside

Diameter

13 in.

(330 mm)

SL1130 Offset/Return

17 in.

(432 mm)

24 in.

(610 mm)

AS10 Straight Attic Insulation Shield

13 in.

(330 mm)

2 in.

(51 mm)

JB577 Chimney Joint Band

13 in.

(330 mm)

CB576 Chimney Joint Band

A

B 17 in. (432 mm)

Catalog #

FS538

FS540

Ceiling Firestop

A

0-deg.

30-deg.

17 in.

26 in.

B

432 mm

660 mm

15-1/4 in.

(387 mm)

25-1/4 in.

(641 mm)

29 in.

(737 mm)

RF570 Roof Flashing

15-1/4 in.

(387 mm)

39-7/8 in.

(1013 mm)

RF571 Roof Flashing

28 in.

(711 mm)


15-3/4 in.

(400 mm)

TR11 Round Termination Cap

20-3/8 in.

(518 mm)

22-3/8 in .

(568 mm)

20 in.

(508 mm)

17 in.

(432 mm)

9-3/8 in.

(238 mm)

9-1/4 in.

(235 mm)

TCT1175 Terra Cotta Cap

72 in.

(1829 mm)

13-3/8 in.

(340 mm)

36 in.

(914 mm)

2 in.

(51 mm)

CT56 Chase Top

TR11T Round Telescoping Termination Cap

36

14-3/4 in.

(375 mm)

23 in.

(584 mm)

23 in.

(584 mm)

ST1175 Square Termination Cap

C

Catalog #

LDS33

LDS46

D

B

A

LDS33/LDS46 Decorative Shroud

36

A in.

mm

914 in.

36

B C mm in.

mm

914 8-1/2 216

48 1219 72 1829 8-1/2 216 in.

11

11

D mm

279

279

23 in.

(584 mm)

22 in.

(533 mm)

15-1/2 in.

(394 mm)

12-1/2 in.

(318 mm)

LDS-BV Decorative Shroud


26 in.

(660 mm)

Shroud

TS345/T445

(Top Vent)

Woodburning Termination Cap

TR342/TR344

TR442/TR444

TV342

TR342/TR344*

TR442/TR444*

(* with TR-TVK installed) TR11/TR11T

TV11/TV11T

TR11/TR11T*

(* with TR-TVK installed)

Mnimum Base

Dimensions

23 in. x 23 in.

(584 x 584 mm)

Minimum Top

Dimensions

20 x 20 in.

(508 x 508 mm)

OPEN TOP with solid sides and 3 in. (76 mm) opening at the bottom

28 x 28 in.

(711 x 711 mm) with Radiation Shield

25 x 25 in.

(635 x 635 mm)

26 x 26 in.

(660 x 660 mm)

23 x 23 in.

(584 x 584 mm)

32 x 32 in.


29 x 29 in.

(737 x 737 mm)

26 x 26 in.

(660 x 660 mm)

23 x 23 in.

(584 x 584 mm)

Minimum Base

Dimensions

Minimum Height

N/A

N/A

MAILBOX STYLE with open ends and 3 in. (76 mm) opening at the bottom of the sides.

26.5 x 28 in.


28 1/4 in.

(718 mm)

28 x 30 in.

(711 x 762 mm)

27 1/2 in.

(699 mm)

34 x 34 in.


28 1/4 in.

(718 mm)

28 x 30 in.

(711 x 762 mm) with Radiation Shield or

34 x 34 in.

(864 x 864 mm)

27 1/2 in.

(699 mm)

Minimum Base

Dimensions

Minimum Height

ROOFED STYLE with 12 x 22 in. (264 sq. in.) (305 x 559 mm) opening on each side and 3 in. (76 mm) space between the radiation shield and chase top.

N/A

N/A

27 x 27 in.


23 in.

(584 mm)

27 x 27 in.


23 in.

(584 mm)

34 x 34 in.


23 in.

(584 mm)

34 x 34 in.


23 in.

(584 mm)

Minimum Height is measured from the bottom of the termination cap:

Minimum height is established with the bottom of the termination cap 7 in. (178 mm) above the chase top. Minimum height must increase accordingly for any height above 7 in. (178 mm).

All dimensions are INSIDE dimensions.


D. Service Parts

Service Parts

Exploded Parts Diagram

Outdoor Woodburning Fireplace

MONTANA SERIES

Beginning Manufacturing Date: 9/8/03

Ending Manufacturing Date: Active

1

6

3

5

4

2


Service Parts

Service Parts List

Outdoor Woodburning Fireplace

# Description of Part

1 Starter Collar

2 Traditional Back Refractory

3 Traditional Side Refractory

4 Traditional Hearth Refractory

Herringbone Back Refractory

Herringbone Right Side Refractory

Herringbone Left Side Refractory

Herringbone Hearth Refractory

5 Grate

6 Rod w/Screen Assembly

Damper Assembly

Door Clips

Door Pivet Clip

Firescreen Rod

Gas Tube

Hearth Filler - pre Serial #AK560843

Hearth Cover - Stainless Steel - post Serial #AK560842

Smoke Shield

Top Door Track

Top Stand Off

Upper Front Face

Bottom Front Face

MONTANA SERIES

Beginning Manufacturing Date: 9/8/03

Ending Manufacturing Date: Active

MONTANA-36 MONTANA-42

30399

29992

28393

29993

4010-016

4010-013

4010-014

4010-019

GR33

4039-018

34454

30407

31527

4039-120

4039-116

4039-102

4039-108

4039-106

4039-118

13433

4039-114

4039-113

GR21

30371

34454

30407

31527

31375

30412

30405

30403

30402

30399

28394

28393

28391

4010-015

4010-013

4010-014

4010-020

30400

13433

30395

30393

2

1

1

1

1

1

2

1

2

2

1

4

1

1

1

1

1

1

2

1

1

Qty. req.

1

Herringbone refractory available post week 3/04


This page intentionally left blank.






E. Limited Warranty

WARRANTY

FOR HEAT & GLO FIREPLACES

The limited warranty will not become effective until you have mailed the completed warranty card to:

Hearth & Home Technologies Inc.

20802 Kensington Blvd., Lakeville, MN 55044.

This card must be mailed within 60 days of the fireplace installation.

Subject to the conditions set forth herein, HEARTH & HOME TECHNOLOGIES INC. (HHT) extends the following limited warranty with respect to your Heat & Glo fireplace, excluding accessories, chimney components and glass doors.

If HHT is satisfied that any part or portion of the fireplace covered by this warranty is defective in material or workmanship under normal use and service as described in the operating instructions, HHT will take the following actions:

1. Within the first five (5) years from the date of installation, HHT shall, at its option, replace or repair any such defect in material or workmanship, at HHT’s expense. HHT SHALL NOT BE RESPONSIBLE FOR ANY

OTHER LABOR COSTS, OR EXPENSES, INCLUDING INDIRECT, INCIDENTAL OR CONSEQUENTIAL

DAMAGES.

2. During the sixth (6th) through the (10th) years after the date of installation, HHT shall supply replacement parts or parts at no charge, but SHALL NOT BE RESPONSIBLE FOR ANY LABOR, TRANSPORTATION,

OR OTHER INDIRECT DAMAGES.

3. During the eleventh (11th) through the fifteenth (15th) years after date of installation, HHT will send to you,

FOB its factory, replacement parts (if available) at the current minimum wholesale price, but HHT SHALL

NOT BE RESPONSIBLE FOR ANY LABOR, TRANSPORTATION OR OTHER INDIRECT DAMAGES.

4. During the first six (6) months after installation, HHT shall, at its option, replace or repair the glass doors and any electrical components, if operation is faulty. (This does not include glass panels broken during shipment, misuse or careless handling.) After the first six (6) months, HHT will sell to you, FOB its factory, replacement parts at the current list price, but HHT SHALL NOT BE RESPONSIBLE FOR ANY LABOR,

TRANSPORTATION OR OTHER INDIRECT DAMAGES. IF GLASS DOORS OTHER THAN FACTORY

DOORS ARE USED ALL WARRANTY AND LIABILITY ON THE FIREPLACE IS VOIDED.

HHT may discharge its entire warranty liability by refunding the price of the product.

Products made by other manufacturers, sold with the fireplace or thereafter are not covered by this limited warranty.

This limited warranty will be void if the fireplace is not installed according to the installation instructions. The limited warranty also is void if the fireplace is not operated, at all times, according to the operating instructions furnished.

The limited warranty will also be void if the fireplace is removed from the place originally installed.

EXCEPT TO THE EXTENT PROVIDED BY LAW, NO IMPLIED WARRANTIES OF MERCHANTABILITY OR

FITNESS FOR A PARTICULAR PURPOSE, AND NO IMPLIED WARRANTIES SHALL APPLY TO THE FIRE-

PLACE AFTER THE ABOVE LIMITED WARRANTY HAS EXPIRED.

In states that do not allow limitations on how long implied warranty lasts, or do not allow exclusion of indirect damages, those limitations or exclusions may not apply to you. You may also have additional rights not covered in this limited warranty.

HHT reserves the right to make changes at anytime, without notice, in design, material, specifications and prices and the right to discontinue styles and products.

Feb 2006


F. Contact Information

Please contact your Heat & Glo dealer with any questions or concerns. For the number of your nearest Heat & Glo dealer, please call 1-888-427-3973.

– NOTES –

CAUTION

DO NOT DISCARD THIS MANUAL

operating understand a n d m a i n t e n a n c e and follow these instructions included.

instructions for safe i n s t a l l a t i o n a n d operation.

• Leave this manual with party responsible for use and operation.

NOT

This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876,

4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983,

5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237,

5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079,

6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940,

6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039,

6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403,

1418504 or other U.S. and foreign patents pending.


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