hilscher EU5C-SWD-SERCOS User Manual

User Manual

SmartWire-DT Gateway

EU5C-SWD-SERCOS

Hilscher Gesellschaft für Systemautomation mbH www.hilscher.com

DOC160805UM01EN | Revision 1 | English | 2017-02 | Released | Public

Table of contents 2/95

Table of contents

1 Introduction .............................................................................................................................. 5

1.1

About this document ........................................................................................................ 5

1.1.1

Description of the contents ............................................................................... 5

1.1.2

List of revisions ................................................................................................. 5

1.1.3

Conventions in this document........................................................................... 6

1.2

Versions of devices, firmware, software tools and drivers ............................................... 7

1.3

Software package ............................................................................................................ 8

1.3.1

Overview ........................................................................................................... 8

1.3.2

Contents of the product DVD ............................................................................ 8

1.3.3

How to use the product DVD .......................................................................... 10

1.3.4

Notes on installing the USB Driver.................................................................. 10

1.4

Documentation overview................................................................................................ 11

1.5

Legal notes..................................................................................................................... 12

1.5.1

Copyright......................................................................................................... 12

1.5.2

Important notes ............................................................................................... 12

1.5.3

Exclusion of liability......................................................................................... 13

1.5.4

Warranty ......................................................................................................... 13

1.5.5

Export regulations ........................................................................................... 14

1.5.6

Registered Trademarks .................................................................................. 14

2 Safety ...................................................................................................................................... 15

2.1

General note .................................................................................................................. 15

2.2

Intended use .................................................................................................................. 15

2.3

Personnel qualification ................................................................................................... 15

2.4

References safety ......................................................................................................... 15

2.5

Safety instructions to avoid personal injury.................................................................... 16

2.5.1

Electrical shock hazard ................................................................................... 16

2.5.2

Danger of unintended starting up of machines ............................................... 16

2.6

Safety instructions to avoid property damage ................................................................ 17

2.6.1

General safety instructions concerning supply voltage................................... 17

2.6.2

Device destruction by exceeding allowed supply voltage ............................... 17

2.6.3

Electrostatic sensitive device .......................................................................... 18

2.7

Labeling of safety messages.......................................................................................... 19

3 Description of the EU5C-SWD-SERCOS gateway............................................................... 20

3.1

Function ......................................................................................................................... 20

3.2

Configuration.................................................................................................................. 21

3.2.1

SmartWire-DT configuration ........................................................................... 21

3.2.2

Sercos configuration ....................................................................................... 22

3.3

Interfaces ....................................................................................................................... 22

3.4

Diagnosis ....................................................................................................................... 22

3.5

Firmware and device description files ............................................................................ 22

4 Requirements for operation.................................................................................................. 23

4.1

Network systems............................................................................................................ 23

4.2

Power supply.................................................................................................................. 23

4.2.1

POW power connection .................................................................................. 24

4.2.2

AUX power connection ................................................................................... 24

SmartWire-DT Gateway | EU5C-SWD-SERCOS


© Hilscher 2017


5 Device picture, connectors and LEDs ................................................................................. 25

5.1

Device picture ................................................................................................................ 25

5.2

Positions and descriptions of the LEDs.......................................................................... 26

5.2.1

Positions of the LEDs...................................................................................... 26

5.2.2

Description of the LEDs .................................................................................. 26

5.3

Pinning of the Real-Time Ethernet interface .................................................................. 29

5.4

Device type label............................................................................................................ 29

6 Getting started ....................................................................................................................... 30

7 Installing gateway .................................................................................................................. 31

7.1

Safety messages............................................................................................................ 31

7.2

Mounting gateway ......................................................................................................... 32

7.2.1

Mounting gateway onto top hat rail ................................................................. 32

7.2.2

Removing gateway from top hat rail ............................................................... 34

7.3

Connecting gateway to power supply ............................................................................ 34

7.4

Connecting SmartWire-DT ............................................................................................ 36

7.5

Connecting Sercos......................................................................................................... 37

7.6

EMC-conformant wiring of the network .......................................................................... 37

8 Configuring gateway ............................................................................................................. 38

8.1

Overview ........................................................................................................................ 38

8.2

Configuring SmartWire-DT network in gateway (creating target configuration) ............. 38

8.2.1

Overview ......................................................................................................... 38

8.2.2

Prerequisites ................................................................................................... 39

8.2.3

Step-by-step instructions ................................................................................ 39

8.3

Configuring gateway in Sercos ...................................................................................... 40

8.3.1

Device description files ................................................................................... 40

8.3.2

Configuring gateway in IndraWorks ................................................................ 41

9 Parameterization .................................................................................................................... 49

9.1

Configuring EU5C-SWD-SERCOS gateway as SmartWire-DT Coordinator ................. 49

9.2

Configuring options and parameters of SmartWire-DT devices..................................... 51

10 Acyclical communication...................................................................................................... 54

10.1 Overview ........................................................................................................................ 54

10.2 Read request: reading data of an SWD Slave ............................................................... 56

10.2.1

Overview: read request................................................................................... 56

10.2.2

Read request example.................................................................................... 57

10.3 Write request: writing data to an SWD Slave ................................................................. 60

10.3.1

Overview write request ................................................................................... 60

10.3.2

Write request example .................................................................................... 61

11 Diagnosis................................................................................................................................ 64

11.1 Overview ........................................................................................................................ 64

11.2 Diagnosis messages of individual SWD slaves (Diagnosis Class = Warning)............... 66

11.2.1

Overview “Warning” ........................................................................................ 66

11.2.2

“Warning” example.......................................................................................... 67

11.3 Diagnosis messages generated by the gateway (Diagnosis Class = Error) .................. 70

11.3.1

Overview “Error”.............................................................................................. 70



© Hilscher 2017


11.3.2

“Error” Example............................................................................................... 71

12 Changing IP address of gateway.......................................................................................... 73

12.1 Overview ........................................................................................................................ 73

12.2 Example: Changing IP address of gateway with IndraWorks ........................................ 74

13 Updating firmware ................................................................................................................ 78

13.1 Overview ........................................................................................................................ 78

13.2 Updating firmware via web interface .............................................................................. 79

14 Firmware recovery via HTTP................................................................................................. 83

14.1 Overview ........................................................................................................................ 83

14.2 Prerequisites .................................................................................................................. 84

14.3 Step-by-step instructions................................................................................................ 84

15 Technical data ........................................................................................................................ 89

15.1 Technical data EU5C-SWD-SERCOS gateway............................................................. 89

15.2 Technical data Sercos slave .......................................................................................... 91

Contacts.................................................................................................................................. 95



© Hilscher 2017

Introduction 5/95

1 Introduction

1.1

About this document

1.1.1

Description of the contents

This manual describes the Hilscher EU5C-SWD-SERCOS SmartWire‑DT

Gateway. Here you will find information on how to install, configure and operate the gateway.

This manual is intended for automation technicians and engineers. Detailed knowledge of the SERCOS Real-Time Ethernet system is presumed. In addition, readers should also be familiar with the SmartWire-DT system.

Important:

Ø To avoid personal injuries or damage of electrical devices, please read this manual carefully before installing and using the

EU5C-SWD-SERCOS Gateway.

Ø Please first read the chapter Safety [ } page 15].

1.1.2

List of revisions

Index Date

1 2017-02-16

Table 1: List of revisions

Revisions

Document created



© Hilscher 2017

Introduction 6/95

1.1.3

Conventions in this document

Notes, operation instructions and results of operation steps are marked as follows:

Notes

Important:

<important note>

Note:

<simple note>

<note, where to find further information>

Operation instructions

1. <operational step>

Ø <instruction>

Ø <instruction>

2. <operational step>

Ø <instruction>

Ø <instruction>

Results

<intermediate result>

<final result>

For a description of the labeling of Safety Messages , see section Labeling of safety messages [ } page 19].



© Hilscher 2017

Introduction 7/95

1.2

Versions of devices, firmware, software tools and drivers

The hardware revisions and software versions functionally belong together.

This means that certain revisions of the hardware of the gateway need certain versions of firmware, software and drivers, in order to function properly.

This section lists the hardware revisions and the versions of the firmware, the configuration software and the drivers which functionally belong together and to which all instructions in this manual refer.

Device and firmware

This manual refers to the following hardware revision and firmware version of the EU5C-SWD-SERCOS Gateway:

Device type name Protocol Part number Hardware revision

EU5C-SWD-SERCOS Sercos slave 9233.923

Table 2: Reference to hardware and firmware

1

Firmware Firmware version

E030J0U0.nxf 1.0.x.x

Software tools

This manual refers to the following software versions:

Software

SWD-Assist

Table 3: Reference to software tools

Manufacturer

Eaton

Version

2.xx

Drivers

This manual refers to the following driver versions:

Driver

Windows USB Driver

File name usbser.sys

Table 4: Reference to drivers

Version

Depending on

Windows version



© Hilscher 2017

Introduction 8/95

1.3

Software package

1.3.1

Overview

Hilscher offers the optional software package EU5C-SWD-SW (part number 3233.920) for SmartWire-DT Gateways. The package features the

SmartWire-DT Gateway Solutions product DVD and a Mini-USB cable.

The SmartWire-DT Gateway Solutions product DVD contains the SDDML files (SERCOS Device Description Markup Language) necessary for configuring the EU5C-SWD-SERCOS gateway and the SmartWire-DT modules within the Sercos network. If you do not need the whole package with the USB cable, you can download the contents of the product DVD separately and free of charge as ZIP file from our website www.hilscher.com

under Products > Partner Products > SmartWire-DT >

EU5C-SWD-SERCOS > Downloads > Software .

1.3.2

Contents of the product DVD

The SmartWire-DT Gateway Solutions product DVD contains software for all types of SmartWire-DT gateways. Depending on the gateway type you are using, you will need only certain features of the DVD.

The product DVD includes:

· Device description files

· Firmware

· Eaton SWD-Assist software

· Wizard for installing the software available on the DVD and for downloading the latest version of the SWD-Assist software from the internet

· Installation program for USB driver (USB driver is needed for connecting the gateway to a PC in order to use the Eaton SWD-Assist software)

· Installation program for the Hilscher Ethernet Device Configuration Tool

· Documentation in PDF format

· Installation program for Adobe Reader



© Hilscher 2017

Introduction

Directory

Documentation

EDS

Firmware fscommand

Setups & Drivers

9/95

The product DVD has the following directories:

Contents

PDF manuals in German and English and installation program for Adobe Reader

SDDML device description files of the Gateway and of the SmartWire-DT modules in compressed SDDML.zip

folder. After unpacking, the device description files can be imported into the IndraWorks engineering tool.

Loadable gateway firmware

Files for start screen of product DVD

SWD-Assist software

Folder: SWD-Assist

Wizard for installing the software available on the DVD and for downloading the latest version of the SWD-Assist software from the internet

Folder: Setup

Installation program for Ethernet Device Configuration Tool

Folder: EnDeviceCfg

Installation program ( setup.exe

) and .INF- and .CAT- files for Windows USB driver.

Folder: USB Driver

Table 5: Directory of the product DVD

Note:

You can use the wizard on the product DVD to download updates of the Eaton SWD-Assist software, or you can download SWD-Assist directly from the www.moeller.net website under Support >

Download Center . Direct link: http://downloadcenter.moeller.net/en/software.a487d8b7da91-486f-b3ba-a7ca2035db99



© Hilscher 2017

Introduction 10/95

1.3.3

How to use the product DVD

Insert the SmartWire-DT Gateway Solutions product DVD into the DVD drive of your configuration PC.

If the auto start function of your DVD drive is enabled, the start screen of the DVD automatically opens. You can also start the DVD by doubleclicking the SmartWire.exe

file in the root directory of the DVD.

In the menu of the start screen of the DVD, click Install Planning and

Configuration Tools to open a wizard for installing the software programs stored on the DVD. The wizard also helps you to download the latest version of the Eaton planning software SWD-Assist from the internet. It automatically checks for already installed software components (which e. g.

might have been installed for an earlier project), and lists the missing components accordingly. The following options might be offered:

· USB Driver : installs USB driver for Windows on your PC.

· Download Center SWD-Assist (manual check) : connects your browser to a web page from which you can download the latest version of the SWD-Assist software.

· SWD Planning Software SWD-Assist Vx.xx

: installs the SWD-Assist software version provided on the DVD.

· Ethernet Device Scanner/Configuration Tool : installs the Hilscher

Ethernet Device Configuration Tool.

· GSDML , EDS , SDDML , ESI files (HTML page) : opens a web page containing links to the device description files.

In the main menu of the start screen of the DVD, you can furthermore open a web page which provides an overview of all available documents (menu

Documentation ). You can also directly open the folder containing the device description files (menu Open Electronic Device Description Files

Directory ).

1.3.4

Notes on installing the USB Driver

If you intend to use the SWD-Assist software, you should first install the

USB driver on your PC before you connect the gateway via USB.

To install the USB driver from the DVD, choose Install Planning and

Configuration Tools in the DVD menu to open the installation wizard, and then select the USB driver option. As an alternative, you can use the

Windows Explorer to open the Setups & Drivers\USB Driver folder on the DVD, and then double-click the setup.exe

file. Just follow the instructions of the installation routine afterwards.

If you want to remove the USB driver from your PC, choose Start menu >

Control Panel > Uninstall a program , then select:

Windows Driver Package – Hilscher GmbH (hilusbser) Ports entry.

Click Uninstall/Change button to uninstall the driver.



© Hilscher 2017

Introduction 11/95

1.4

Documentation overview

Title

SmartWire-DT

Modules

SmartWire-DT

The System

SWD-Assist

Online help

Besides this user manual at hand (path on product DVD: Documentation

\english\2. Hardware\EU5C-SWD-SERCOS UM xx EN.pdf

), the following documents are also relevant for the user of the EU5C-SWD-

SERCOS Gateway:

Contents

Information on engineering, installation and programming of the individual SmartWire-DT slaves.

Publisher Document ID

Eaton MN05006001Z-EN

Information on function, installation, commissioning and diagnostics of the

SmartWire-DT system.

Eaton MN05006002Z-EN

Online help for SWD-

Assist planning software

Eaton -

Table 6: Documentation overview

Path on product DVD

Documentation\english\

3.SmartWire-DT\SmartWire-

DT – Units\

MN05006001Z_EN.pdf

Documentation\english\

3.SmartWire-DT\SmartWire-

DT - The System\

MN05006002Z_EN.pdf

Included in SWD-Assist software



© Hilscher 2017

Introduction 12/95

1.5

Legal notes

1.5.1

Copyright

© Hilscher Gesellschaft für Systemautomation mbH

All rights reserved.

The images, photographs and texts in the accompanying material (user manual, accompanying texts, documentation, etc.) are protected by

German and international copyright law as well as international trade and protection provisions. You are not authorized to duplicate these in whole or in part using technical or mechanical methods (printing, photocopying or other methods), to manipulate or transfer using electronic systems without prior written consent. You are not permitted to make changes to copyright notices, markings, trademarks or ownership declarations. The included diagrams do not take the patent situation into account. The company names and product descriptions included in this document may be trademarks or brands of the respective owners and may be trademarked or patented. Any form of further use requires the explicit consent of the respective rights owner.

1.5.2

Important notes

The user manual, accompanying texts and the documentation were created for the use of the products by qualified experts, however, errors cannot be ruled out. For this reason, no guarantee can be made and neither juristic responsibility for erroneous information nor any liability can be assumed.

Descriptions, accompanying texts and documentation included in the user manual do not present a guarantee nor any information about proper use as stipulated in the contract or a warranted feature. It cannot be ruled out that the user manual, the accompanying texts and the documentation do not correspond exactly to the described features, standards or other data of the delivered product. No warranty or guarantee regarding the correctness or accuracy of the information is assumed.

We reserve the right to change our products and their specification as well as related user manuals, accompanying texts and documentation at all times and without advance notice, without obligation to report the change.

Changes will be included in future manuals and do not constitute any obligations. There is no entitlement to revisions of delivered documents.

The manual delivered with the product applies.

Hilscher Gesellschaft für Systemautomation mbH is not liable under any circumstances for direct, indirect, incidental or follow-on damage or loss of earnings resulting from the use of the information contained in this publication.



© Hilscher 2017

Introduction 13/95

1.5.3

Exclusion of liability

The software was produced and tested with utmost care by Hilscher

Gesellschaft für Systemautomation mbH and is made available as is. No warranty can be assumed for the performance and flawlessness of the software for all usage conditions and cases and for the results produced when utilized by the user. Liability for any damages that may result from the use of the hardware or software or related documents, is limited to cases of intent or grossly negligent violation of significant contractual obligations.

Indemnity claims for the violation of significant contractual obligations are limited to damages that are foreseeable and typical for this type of contract.

It is strictly prohibited to use the software in the following areas:

· for military purposes or in weapon systems;

· for the design, construction, maintenance or operation of nuclear facilities;

· in air traffic control systems, air traffic or air traffic communication systems;

· in life support systems;

· in systems in which failures in the software could lead to personal injury or injuries leading to death.

We inform you that the software was not developed for use in dangerous environments requiring fail-proof control mechanisms. Use of the software in such an environment occurs at your own risk. No liability is assumed for damages or losses due to unauthorized use.

1.5.4

Warranty

Although the hardware and software was developed with utmost care and tested intensively, Hilscher Gesellschaft für Systemautomation mbH does not guarantee its suitability for any purpose not confirmed in writing. It cannot be guaranteed that the hardware and software will meet your requirements, that the use of the software operates without interruption and that the software is free of errors. No guarantee is made regarding infringements, violations of patents, rights of ownership or the freedom from interference by third parties. No additional guarantees or assurances are made regarding marketability, freedom of defect of title, integration or usability for certain purposes unless they are required in accordance with the law and cannot be limited. Warranty claims are limited to the right to claim rectification.



© Hilscher 2017

Introduction 14/95

1.5.5

Export regulations

The delivered product (including the technical data) is subject to export or import laws as well as the associated regulations of different counters, in particular those of Germany and the USA. The software may not be exported to countries where this is prohibited by the United States Export

Administration Act and its additional provisions. You are obligated to comply with the regulations at your personal responsibility. We wish to inform you that you may require permission from state authorities to export, re-export or import the product.

1.5.6

Registered Trademarks

Adobe Reader ® is a registered trademark of Adobe Systems Incorporated.

IndraWorks ® is a registered trademark of Bosch Rexroth AG.

Sercos ® and Sercos ® interface are registered trademarks of Sercos

International e. V., Süssen, Germany.

SmartWire-DT ® is a registered trademark of Eaton Corporation.

Windows ® XP, Windows ® 7 and Windows ® 8 are registered trademarks of the Microsoft Corporation.

All other mentioned trademarks are property of their respective legal owners.



© Hilscher 2017

Safety 15/95

2 Safety

2.1

General note

The user manual, all accompanying texts and the documentation are written for the use of the products by educated personnel. When using the products, all safety instructions, property damage messages and all valid legal regulations have to be observed. Technical knowledge is presumed.

The user has to assure that all legal regulations are obeyed.

2.2

Intended use

The purpose of the EU5C-SWD-SERCOS Gateway described in this user manual is to create a connection between SmartWire-DT slaves and a

Sercos master in an overriding Sercos network.

2.3

Personnel qualification

The gateway must be installed, configured and removed by qualified personnel only. Job-specific technical skills for people professionally working with electricity must be present concerning the following issues:

· Safety and health at work

· Mounting and connecting of electrical equipment

· Measurement and analysis of electrical functions and systems

· Evaluation of the safety of electrical systems and equipment

· Installing and configuring IT systems

2.4

References safety

[S1] ANSI Z535.6-2006 American National Standard for Product Safety Information in

Product Manuals, Instructions, and Other Collateral Materials

[S2] IEC 60950-1, Information technology equipment - Safety -

Part 1: General requirements,

(IEC 60950-1:2005, modified); German Edition EN 60950-1:2006

[S3] EN 61340-5-1 and EN 61340-5-2 as well as IEC 61340-5-1 and IEC 61340-5-2



© Hilscher 2017

Safety 16/95

2.5

Safety instructions to avoid personal injury

To ensure your own personal safety and to avoid personal injury, you must read, understand and follow the following safety instructions in this manual and all warning messages before you install and operate the gateway.

2.5.1

Electrical shock hazard

Take care of the following safety measures before installing or uninstalling the gateway:

· First disconnect the power plug of the device.

· Make sure that the device is disconnected from the power supply.

· Cover or enclose neighboring units that are live.

Devices that are designed for mounting in housings or control cabinets must only be operated and controlled after they have been installed with the housing closed. Desktop or portable units must only be operated and controlled in enclosed housings.

2.5.2

Danger of unintended starting up of machines

· Install automation devices and related operating elements in a way that they are well protected against unintentional operation.

· Emergency stop devices complying with IEC/EN 60204-1 must be effective in all operating modes of the automation devices. Unlatching the emergency-stop devices must not cause restart.

· You must take safety precautions (emergency switching off) in the external circuitry of the gateway and any power modules type EU5C-

SWD-PF1-1 or EU5C-SWDPF2-1 that are used. To do so, plan to switch off the power supply to the contactor coils AUX.

· Measures should be taken to ensure the proper restart of programs interrupted after a voltage dip or failure. This should not cause dangerous operating states even for a short time. If necessary, emergency stop devices should be implemented.

· Wherever faults in the automation system may cause damage to persons or property, external measures must be implemented to ensure a safe operating state in the event of a fault or malfunction (for example, by means of separate limit switches, mechanical interlocks etc.).



© Hilscher 2017

Safety 17/95

2.6

Safety instructions to avoid property damage

To avoid damage to your gateway or your communication system, you must read, understand and follow the following safety instructions and all safety instructions and warnings in this manual concerning property damage, before you install and operate the gateway.

2.6.1

General safety instructions concerning supply voltage

· In safety-relevant applications the power supply providing power to the

SmartWire-DT system must feature a PELV power feed module

(protective extra low voltage).

· Switch off the power supply if you are reconnecting slaves in the

SmartWire-DT system or reconnecting the ribbon cable connection.

Otherwise the SmartWire-DT slaves can be destroyed!

· The gateway has protection against polarity reversal for the 24-V-DC-

POW supply. However, if the gateway is connected via the serial interface to an earthed device (for example to a PC), the gateway can be destroyed, if the polarity of the power supply is reversed!

· The functional earth (FE) must be connected to the protective earth

(PE) or to the potential equalization. The system installer is responsible for implementing this connection.

· Connecting cables and signal lines should be installed so that inductive or capacitive interference does not impair the automation functions.

· Suitable safety hardware and software measures should be implemented for the I/O interface so that a line or wire breakage on the signal side does not result in undefined states in the automation devices.

2.6.2

Device destruction by exceeding allowed supply voltage

The gateway must only be operated with the specified supply voltage.

· Make sure that the limits of the allowed range for the supply voltage are not exceeded. A supply voltage above the upper limit can cause severe damage of the gateway!

· A supply voltage below the lower limit can cause malfunction of the gateway!

· Ensure a reliable electrical isolation of the low voltage for the 24 volt supply. Only use power supply units complying with IEC 60364-4-41

(VDE 0100 Part 410) or HD 384.4.41 S2.

The allowed range for the supply voltage is indicated in section Technical data EU5C-SWD-SERCOS gateway [ } page 89].



© Hilscher 2017

Safety 18/95

2.6.3

Electrostatic sensitive device

The gateway is sensitive to electrostatic discharge, which can cause internal damage and affect its normal operation. Therefore adhere to the necessary safety precautions for components that are vulnerable to electrostatic discharge when you install or remove the gateway. Follow the guidelines listed hereafter when you handle the gateway:

· Touch a grounded object to discharge potential static before you handle the gateway.

· Wear an approved grounding wrist strap.

· If possible, use a static-safe workstation.

· When not in use, store the device in appropriate static-safe packaging.



© Hilscher 2017

Safety 19/95

2.7

Labeling of safety messages

In this document the safety instructions and property damage messages are designed according both to the internationally used safety conventions as well as to the ANSI Z535 standard.

· The Section Safety Messages at the beginning of a chapter are pinpointed particularly and highlighted by a signal word according to the degree of endangerment. The kind of danger is specified exactly by the safety message text and optionally by a specific safety sign.

· The Integrated Safety Messages embedded in operating instructions are highlighted by a signal word according to the degree of endangerment. In the safety message, the nature of the hazard is indicated.

Signal words and safety signs in safety messages on personal injury

Signal word Meaning

Indicates a direct hazard with high risk, which will have as consequence death or grievous bodily harm if it is not avoided.

Indicates a possible hazard with medium risk, which will have as consequence death or (grievous) bodily harm if it is not avoided.

Indicates a minor hazard with medium risk, which could have as consequence personal injury if it is not avoided.

Table 7: Signal words in safety messages on personal injury

Safety sign Sort of warning or principle

Warning of lethal electrical shock

Principle: Disconnect the power plug

Table 8: Safety signs in messages on personal injury

Signal words and safety signs in safety messages on property damage

Signal word Meaning

Indicates a property damage message

Table 9: Signal words in safety messages on property damage

Safety sign Sort of warning or principle

Warning of property damage by electrostatic discharge

Table 10: Safety signs in safety messages on property damage



© Hilscher 2017

Description of the EU5C-SWD-SERCOS gateway 20/95

3 Description of the EU5C-SWD-SERCOS gateway

3.1

Function

The EU5C-SWD-SERCOS gateway integrates a SmartWire-DT network into a Sercos network. The gateway creates a data connection between the participants (the slave devices) of the subordinate SmartWire-DT network and the master device or PLC of the super ordinate Sercos network.

The gateway acts as master (a.k.a. “Coordinator”) in the SmartWire-DT network on the one hand, and on the other hand as modular slave in the

Sercos network. It thereby presents each connected SmartWire-DT participant as individual module to the Sercos master.

The cyclic process data is exchanged transparently between both networks. 492 bytes of process input/output data can in sum be exchanged with up to 99 SmartWire-DT participants (slaves).

The maximum amount of “Consumed Data“ (including “Connection Control“ and “IO Control”) as Sercos slave is 246 bytes, maximum amount of

“Produced Data“ (including “Connection Control“ and “IO Status”) is also

246 bytes.

Figure 1: Data flow EU5C-SWD-SERCOS Gateway



© Hilscher 2017


3.2

Configuration

3.2.1

SmartWire-DT configuration

The EU5C-SWD-SERCOS Gateway is easily commissioned by an automated configuration function: On pushing the configuration button on the front of the gateway, the gateway scans the current SmartWire-DT network configuration, the so-called actual configuration. It then stores the actual configuration as target configuration zero voltage-safe in the device, thus making the target configuration available for a comparison of actual and targeted SmartWire-DT configuration, which takes place each time the gateway is being switched on.

When the gateway is switched on after a target configuration has already been stored, the gateway automatically rescans the connected actual configuration and checks it against the target configuration. If the gateway recognizes that a required SmartWire-DT slave cannot be reached or a wrong slave type is determined, it will not go into operation. If the actual configuration complies with the target configuration, the gateway gets ready for Sercos and waits for the Sercos configuration. The gateway checks the project configuration, which it receives from the Sercos master, against the target configuration. Discrepancies between target and project configuration are indicated by the Config LED of the gateway.

Eaton SWD-Assist planning software

Despite the fact that you can configure the SmartWire-DT network in the gateway simply by using the configuration button, it is nevertheless recommended to use the SWD-Assist software to plan, dimension and document the SmartWire-DT network.

For further information, please refer to the SWD-Assist online help.

Note:

You will find the Eaton SWD-Assist software on the product DVD, which is included in the EU5C-SWD-SW software package (order number 3233.920) available from Hilscher.

You can use the wizard on the product DVD to download updates of the Eaton SWD-Assist software, or you can download SWD-Assist directly from the www.moeller.net website under Support >

Download Center . Direct link: http://downloadcenter.moeller.net/en/software.a487d8b7da91-486f-b3ba-a7ca2035db99



© Hilscher 2017


3.2.2

Sercos configuration

The gateway is commissioned in Sercos by using the Sercos engineering tool IndraWorks and SDDML (SERCOS Device Description Markup

Language) files in XML format. The device description file of the gateway and also the files of the individual SmartWire-DT participants (a.k.a.

“slaves” or “modules”) must be imported into the engineering tool. They are stored in the SDDML.zip

archive in the EDS\EU5C-SWD-SERCOS

\Vx.x.x.x

. directory of the product DVD.

For detailed information, see section Configuring gateway in

Sercos [ } page 40].

Note:

The SDDML.zip

archive contains only files of SmartWire-DT slaves which were officially listed as available products when the archive was created.

3.3

Interfaces

The gateway features a SmartWire-DT interface (plug, 8-pole), a 2-port switch Ethernet interface (RJ45) for connecting Sercos, and a Mini-USB interface. Via the Mini-USB interface, the gateway can be accessed, configured and diagnosed with the SWD-Assist software.

3.4

Diagnosis

The gateway can be diagnosed by connecting the SWD-Assist software to the Mini-USB interface. For further information, please refer to the SWD-

Assist online help.

3.5

Firmware and device description files

The EU5C-SWD-SERCOS gateway is shipped with its most recent firmware already loaded. Which firmware version is loaded in the gateway at the time of delivery can be inferred from the device type label (see section Device type label [ } page 29]).

The integrated WebServer of the gateway allows you to update the firmware via Ethernet connection. For more details on this, please refer to chapter Updating firmware [ } page 78].

In case of a missing or defective firmware, a firmware “recovery” process is also possible via HTTP. Please refer to chapter Firmware recovery via

HTTP [ } page 83].

Device description files (SDDML) for the gateway and the SmartWire-DT participants (SWD slaves) are included on the product DVD in the

SDDML.zip

folder in the EDS\EU5C-SWD-SERCOS\Vx.x.x.x

directory.

As an alternative, you can download latest versions of the SDDML files from our website www.hilscher.com

under Products > Partner Products >

SmartWire-DT > EU5C-SWD-SERCOS > Downloads .



© Hilscher 2017

Requirements for operation 23/95

4 Requirements for operation

The following prerequisites must be fulfilled to operate the EU5C-SWD-

SERCOS gateway:

4.1

Network systems

· SmartWire-DT network with maximum number of up to 99 participants/ stations/slaves and maximum extension of up to 600 meters.

· Sercos network with Sercos PLC (master device). Maximum cable length is 100 meters.

4.2

Power supply

Danger of unsafe operation of the system

In safety-relevant applications the power supply providing power for the

SmartWire-DT system must feature a PELV power feed module (protective extra low voltage).


You must take safety precautions (emergency switching off) in the external circuitry of the gateway and any power modules type EU5C-SWD-PF1-1 or

EU5C-SWDPF2-1 that are used. To do so, plan to switch off the power supply to the contactor coils AUX .

Device destruction

Ensure a reliable electrical isolation of the low voltage for the 24 volt supply. Only use power supply units complying with IEC 60364-4-41 (VDE

0100 Part 410) or HD 384.4.41 S2.

Important:

Please take into consideration the total power consumption of your

SmartWire-DT network and, if necessary, plan for an additional feeder module EU5C-SWD-PF2.

You can find information on the power consumption in the operating manuals of the SmartWire-DT devices.



© Hilscher 2017

Requirements for operation 24/95

4.2.1

POW power connection

A Power supply of 24 V DC for the coupling unit and for the Smart-Wire-DT slave electronics is needed at the connection POW .

On the SmartWire-DT gateway, connect the POW and AUX supply voltages via separate miniature circuit-breakers or fuses:

Miniature circuit-breaker 24 V DC for POW

· Cable protection in accordance with DIN VDE 0641 Part 11, IEC/EN

60898:

Miniature circuit-breaker 24 V DC rated operational current 3 A; trip types C or Fuse 3 A, utilization class gL/gG

· Cable protection for cable AWG 24 in accordance with UL 508 und

CSA-22.2 No. 14:

Miniature circuit-breaker 24 V DC rated operational current 3 A; Tripping characteristics C or Fuse 3 A

4.2.2

AUX power connection

If any switching devices are also to be connected, for example via the DIL-

SWD-32-001/002 SmartWire-DT slaves, a 24 V DC supply will also be required at the AUX power connection. This provides the supply for activating the contactor coils. This supply must be protected by an automatic circuit-breaker (3A gG/gl or 3 A miniature circuit-breaker with a Z characteristic).

If switching devices with an activation power greater than 3 A are connected, an additional feeder module EU5C-SWD-PF1 or EU5C-SWD-

PF2 must be used.

On the SmartWire-DT gateway, connect the POW and AUX supply voltages via separate miniature circuit-breakers or fuses:

Miniature circuit-breaker 24 V DC for AUX

· Cable protection in accordance with DIN VDE 0641 Part 11, IEC/EN

60898:

Miniature circuit-breaker 24 V DC rated operational current 3 A; trip type

Z or Fuse 3 A, utilization class gL/gG

· Cable protection for cable AWG 24 in accordance with UL 508 und

CSA-22.2 No. 14:

Miniature circuit-breaker 24 V DC rated operational current 2 A; Tripping characteristics Z or Fuse 2 A



© Hilscher 2017

Device picture, connectors and LEDs

5 Device picture, connectors and LEDs

5.1

Device picture

(1) 24 V power supply POW

(2) Sercos interface (RJ45)

(3) LEDs Sercos bus status

(see subsequent section for details)

(4) Mini-USB interface

(5) Configuration button

(6) LEDs indicating gateway functions

(see subsequent section for details)

(7) 24 V power supply AUX

(8) SmartWire-DT connection

(plug, 8-pole)

25/95

Table 11: Front view EU5C-SWD-SERCOS gateway



© Hilscher 2017


5.2

Positions and descriptions of the LEDs

5.2.1

Positions of the LEDs

(1)

(2)

(3)

(4)

(5)

POW : System status

APL : Application status

Config.

: Configuration status

SWD : SmartWire-DT status

S : Sercos bus status

(6)

(7)

(8) not used

L/A : LINK/Activity for channel 0

Receive/Transmit (RX/TX) for channel 0

(9) L/A : LINK/Activity for channel 1

(10) Receive/Transmit (RX/TX) for channel 1

26/95

Table 12: LEDs EU5C-SWD-SERCOS Gateway

5.2.2

Description of the LEDs

LED

POW

System status

Number in picture:

(1)

Gateway function LEDs

Color State

Duo LED yellow/green

(yellow)

On

Blinking green/ yellow

(green/ yellow)

(green)

(green)

Meaning

Operating system running, firmware has been started.

Second Stage Bootloader is not able to load the firmware.

The device needs to be sent-in for servicing.

On Backup firmware is active.

The gateway needs a firmware recovery as described in chapter

Firmware recovery via HTTP [ } page 83].

Blinking green ROM loader is not able to find bootable image.

The device needs to be sent-in for servicing.

(off)

Off Power supply for device is missing or hardware is defect.



© Hilscher 2017

Device picture, connectors and LEDs 27/95

LED

APL

Application status

Number in picture:

(2)

Config.

Configuration status

Number in picture:

(3)

SWD

SmartWire-DT status

Number in picture:

(4)

Color State

Duo LED red/green

On

Meaning

Communication on Sercos and SmartWire-DT is in cyclic data exchange and the gateway function is executed.

(green)

(green)

(red)

Blinking

1 s off,

1 s on

Blinking

1 s off,

1 s on

On

Gateway is initialized, but the communication on Sercos or

SmartWire-DT is not in cyclic data exchange.

Gateway is initialized, but the SmartWire-DT configuration is missing or in error.

Gateway has detected an error during the initialization: Missing configuration, error in configuration or internal error.

(red)

Duo LED red/green

On The project configuration complies with the target configuration.

Data exchange between gateway and PLC via Sercos is possible.

(green)

(green)

(red)

Blinking

On

Off No communication with the Sercos PLC or the gateway does not have a project configuration.

(off)

Duo LED red/green/orange (orange = red/green at the same time)

(green)

On The actual configuration complies with the target configuration. Data exchange between gateway and SmartWire-DT slaves takes place.

Blinking

The project configuration does not comply with the target configuration, but is compatible with it. Data exchange between gateway and PLC via Sercos is possible.

The project configuration and the target configuration are not compatible. Data exchange between gateway and PLC via Sercos is not possible .

(red)

(green)

(red)

(orange)

Blinking

On

Blinking

The gateway misses its target configuration or a necessary

SmartWire-DT slave is missing or the target configuration does not comply with the actual configuration.

No data exchange between gateway and SmartWire-DT slaves.

Slave addressing is active (after power-on or download of a project configuration containing empty modules).


Short-circuit on the 15 V power supply or no SmartWire-DT slave is connected.


After having pressed the configuration button: The gateway reads the actual configuration and stores it as target configuration.

Table 13: Description of the Gateway function LEDs



© Hilscher 2017

Device picture, connectors and LEDs 28/95

Sercos LEDs

LED Color State Meaning

S

Number in picture: (5)

Duo-LED red/green (orange = red/green simultaneously)

(green)

On CP4: Communication phase 4: Normal operation, no error

(green)

Flashing

(2 Hz)

Flashing

(green/ orange)

(3 x green/3s)

Loopback:

„loopback“.

The network state has changed from „fast-forward“ to

CP3: Communication phase 3

(2 x green/3s) CP2: Communication phase 2

(1 x green/3s) CP1: Communication phase 1

On CP0: Communication phase 0

Number in picture:

Ch0: (7)

Ch1: (9)

Number in picture:

Ch0: (8)

Ch1: (10)

(orange)

(orange/ green)

(orange)

(green/red)

Flashing

(2 Hz)

Flashing

(2 Hz)

Flashing

(2 Hz, min. 2s)

HP0: Hot-plug phase 0

(1 x orange/3s) HP1: Hot-plug mode phase 1

(2 x orange/3s) HP2: Hot-plug mode phase 2

Identification: Corresponds to C-DEV.Bit 15 in the Slave’s

Device Control indicating remote address allocation or configuration errors between Master and Slaves.

MST losses ≥ (S-0-1003/2): Depends on IDN S-0-1003.

(red/ orange)

Flashing

(2 Hz)

Corresponds to S-DEV.Bit 15 in the Device Status indicating a communication warning (Master SYNC telegrams have not been received).

Application error (C1D): See GDP & FSP Status codes class error.

(red)

(red)

Flashing

(2 Hz)

On

Watchdog error: Application is not running

(off)

Off

Communication Error (C1D): Error detected according to Sercos third generation Class 1 Diagnosis, see SCP Status codes class error.

NRT-Mode: (Non Real-Time Mode) No Sercos Communication

Number in picture: (6) Duo LED red/green

(off)

Off

L/A LED green

(green)

On

(green)

Flickering (load dependent)

(off)

LED yellow

Off

(off)

Off

This LED is not used.

Link: The device is linked to the Ethernet, but does not send/ receive Ethernet frames.

Activity: The device is linked to the Ethernet and sends/receives

Ethernet frames.

The device has no link to the Ethernet.

This LED is not used.

Table 14: LED states for the Sercos Slave protocol



© Hilscher 2017


5.3

Pinning of the Real-Time Ethernet interface

The following picture shows the pinning of the Sercos interface of the gateway.

29/95

Figure 2: Pinning of the Ethernet interface (RJ45)

2

3

4

Pin Signal Description

1 TX + Transmit Data +

TX –

RX +

TERM

Transmit Data –

Receive Data +

Bob Smith Termination

5

6

7

TERM

RX –

TERM

Receive Data –

Bob Smith Termination

8 TERM

Table 15: Ethernet interface channel 0 and channel 1 pin assignment (RJ45)

Note:

The Ethernet interface supports auto crossover.

5.4

Device type label

The EU5C-SWD-SERCOS Gateway is equipped with a device type label, which provides the following information:

(1) Version of firmware (at time of delivery)

(2) Information on power supply for switching devices (AUX)

(3) Information on power supply for Gateway and Smart-

Wire-DT slaves (POW)

(4) Information on wire gauge of power supplies

(5) Operating ambient temperature

(6) Device type name

(7) Part number

(8) Hardware revision number

(9) Serial number

Table 16: Device type label EU5C-SWD-SERCOS Gateway



© Hilscher 2017

Getting started 30/95

#

1

1.1

1.2

1.3

6 Getting started

1.4

1.5

2

2.1

2.2

3

3.1

3.2

The following table provides an overview of the steps necessary for installing and commissioning the EU5C-SWD-SERCOS Gateway.

Step

Install gateway

Take safety precautions

Mount gateway onto top hat rail

Connect gateway to power supply

Connect gateway to SmartWire-DT network

Connect gateway to Sercos network

Configure gateway

Configure SmartWire-DT network in gateway

Configure gateway in Sercos with IndraWorks

Parameterize SmartWire-DT in IndraWorks

Configure gateway as SmartWire-DT Coordinator

(if other than default settings are going to be used)

Configure device options and parameters of SmartWire-

DT slaves (if other than default settings are to be used)

Table 17: Getting started

For details see

Chapter Installing gateway [ } page 31]

Section Safety messages [ } page 31]

Section Mounting gateway [ } page 32]

Section Connecting gateway to power supply [ } page 34]

Section Connecting SmartWire-DT [ } page 36]

Section Connecting Sercos [ } page 37]

Chapter Configuring gateway [ } page 38]

Section Configuring SmartWire-DT network in gateway (creating target configuration) [ } page 38]

Section Configuring gateway in

Sercos [ } page 40]

Chapter Parameterization [ } page 49]

Section Configuring EU5C-SWD-SERCOS gateway as SmartWire-DT

Coordinator [ } page 49]

Section Configuring options and parameters of

SmartWire-DT devices [ } page 51]



© Hilscher 2017

Installing gateway

7 Installing gateway

7.1

Safety messages

31/95

Electrical shock

Please observe the following safety messages when you install and handle the gateway:

Ø First disconnect the power plug of the device.

Ø Make sure that the power supply is off at the device.

Ø Cover or enclose neighboring units that are live.

Electrostatic Sensitive Device

The gateway is sensitive to electrostatic discharge, which can cause internal damage and affect its normal operation. Therefore adhere to the necessary safety precautions for components that are vulnerable to electrostatic discharge, when you install or handle the gateway:

Ø Do not touch the metal pins of the connectors of the gateway.

Ø Touch a grounded object to discharge potential static.

Ø Wear an approved grounding wrist strap.

Ø If available, use a static-safe workstation.

Ø When not in use, store the device in an appropriate static-safe packaging.



© Hilscher 2017

Installing gateway 32/95

7.2

Mounting gateway

No tools are required for mounting the EU5C-SWD-ETHERCAT Gateway onto a top hat rail. The back of the gateway (1) carries a spring-fitted bolt

(2) by which the gateway can be clamped to the rail (3) .

Figure 3: Mounting principle of the gateway

7.2.1

Mounting gateway onto top hat rail

To mount the gateway onto the top hat rail, proceed as follows:

Electrical shock: Make sure that the gateway is disconnected from any power supply! Cover or enclose neighboring units that are live!

Ø Tilt the gateway slightly and hook it into the upper railing from above, thereby pushing down the gateway with slight force, in order to overcome the resistance of the spring in the bolt.



Hook gateway to upper railing

© Hilscher 2017

Installing gateway

Ø Keep on pushing the gateway downwards and tilt it back into vertical position, thereby hooking the gateway into the lower railing.

33/95

Ø Let go of the gateway. The spring inside the bolt automatically pushes the gateway upwards into the railings, thereby fixing the gateway to the top hat rail.

Hook gateway to lower railing

Gateway is clamped to top hat rail



© Hilscher 2017


7.2.2

Removing gateway from top hat rail

To remove the gateway from the top hat rail, proceed as follows:

Electrical shock: Make sure that the gateway is disconnected from any power supply! Cover or enclose neighboring units that are live!

Ø Push down the gateway with slight force (to overcome the resistance of the spring in the bolt), then unhook the gateway first from the lower railing and then from the upper railing.

Unhook gateway

7.3

Connecting gateway to power supply

Danger of lethal injuries by unexpected starting up of motors or machinery!

If you have already integrated devices into a system, secure the operating range of any connected parts of the system against access, so that nobody is endangered by motors or machinery starting up unexpectedly.


In safety-relevant applications the power supply providing power for the

SmartWire-DT system must feature a PELV power feed module (protective extra low voltage).


You must take safety precautions (emergency switching off) in the external circuitry of the gateway and any power modules type EU5C-SWD-PF1-1 or

EU5C-SWDPF2-1 that are used. To do so, plan to switch off the power supply to the contactor coils AUX .



© Hilscher 2017


Important:

Please take into consideration the total power consumption of your

SmartWire-DT network and, if necessary, plan for an additional feeder module EU5C-SWD-PF2. You can find information on the power consumption in the operating manuals of the SmartWire-DT devices.

Ø Connect the 24 V DC voltage to the POW terminals on the front side of the gateway. The POW connection provides the voltage for the gateway itself and for the SmartWire-DT slave electronics.

Note:

For the 15 V supply of the SmartWire-DT slaves, the gateway contains an additional power feed module with an amperage of

0.7 A.

Ø If necessary, connect the 24 V DC voltage for the contactor coils to the

AUX terminals on the front side of the gateway.

Figure 4: Gateway power supply

Note:

The AUX supply is required if any switching devices are also to be connected, for example, via the DIL-SWD-32-001/002 SmartWire-

DT slaves. The AUX connection provides the supply for activating the contactor coils.

This supply must be protected by an automatic circuit-breaker (3A gG/gl or 3 A miniature circuit-breaker with a Z characteristic).

If switching devices with an activation power greater than 3 A are connected, an additional feeder module EU5C-SWD-PF1 or EU5C-

SWD-PF2 must be used.



© Hilscher 2017


Potential conditions between the components

The entire SmartWire-DT system operates on a common supply voltage.

Provide a common star point for the earth wiring. In this way, the various slaves in the SmartWire-DT system will not be electrically isolated from one another.

The Sercos network and the SmartWire-DT system are electrically isolated from one another.

7.4

Connecting SmartWire-DT

Ø Connect the SmartWire-DT network to the gateway. To do so, use the

SmartWire-DT cable SWD4-100LF8-24 and the SWD4-8MF2 relevant blade terminal or prefabricated cables of type SWD4-(3/5/10)F8-24-2S.

Figure 5: Connecting SmartWire-DT to gateway

Device destruction

Switch off the power supply before you are reconnecting slaves in the

SmartWire-DT system or reconnecting the ribbon cable connection.

Otherwise the SmartWire-DT slaves can be destroyed!

Detailed instructions on adapting the SmartWire-DT external device plug (SWD4-8SF2-5) to the 8 pole Smart-Wire-DT cable are provided in chapter Fitting external device plugs SWD4-8SF2-5 of the manual SmartWire-DT – The System , MN05006002Z-EN

(previously AWB2723-1617en).



© Hilscher 2017

Installing gateway

7.5

Connecting Sercos

Ø Connect the RJ45 plug of the Sercos cable to one of the Ethernet connectors on the gateway.

37/95

Figure 6: Connecting Sercos to gateway

Important:

Please observe the following notes on Sercos cabling :

Ø Use only hubs, no switches.

Ø Use shielded Ethernet cables that meet the requirements of at least category 5 (Cat5) according to EN 50173 or ISO/IEC

11801.

Ø Maximum cable length in a segment (allowed space between individual devices/hub) is 100 meters.

7.6

EMC-conformant wiring of the network

Undesired faults can occur on the bus due to electromagnetic interference.

This can be minimized beforehand by the implementation of suitable EMC measures. These include:

· EMC-conformant system configuration,

· EMC compliant cable routing,

· Measures that do not allow the occurrence of large differences in potential and

· correct installation of the Sercos system (cables, connection of the bus connectors, etc.)

For more detailed information on this, please refer to the IAONA

Industrial Ethernet -Planning and Installation Guide by IAONA e.V.

Magdeburg, Germany.



© Hilscher 2017

Configuring gateway 38/95

8 Configuring gateway

8.1

Overview

For data exchange between the gateway and the Sercos master, the gateway needs a valid target configuration and a valid project configuration.

The target configuration of the SmartWire-DT network can be created and stored in the gateway by using the configuration button on the gateway device. The project configuration must be created and transferred to the gateway by means of the Sercos engineering tool (i. e. IndraWorks ® ).

This chapter describes how to create and store these configurations in the gateway.

8.2

Configuring SmartWire-DT network in gateway (creating target configuration)

8.2.1

Overview

When you commission the gateway, you have to read-in the actual configuration of the SmartWire-DT network (i. e. the line-up of the participants/devices connected to the SWD bus) and store it as target configuration.

Reading and storing the SmartWire-DT network configuration takes place by pressing the configuration button on the gateway (for the position of the configuration button, see figure Device picture [ } page 25]). All SmartWire-

DT slaves are re-addressed in ascending order by this process.

This process should only take place in the case of:

· initial commissioning,

· replacement of a defective slave or

· deliberate change to the configuration.

Hazard of device damage by disruption of voltage supply while creating target configuration!

Do not interrupt the voltage supply while creating the target configuration of the gateway. Power failure during a writing process within the file system can cause severe malfunctioning of the device.

Important:

If there is a faulty configuration and the configuration button is pressed, only the slaves up to the failed device are addressed and stored. Use of the remaining slaves is not possible until the defective slave has been replaced and the configuration has been read-in again by pressing the configuration button.



© Hilscher 2017


The remanently stored target configuration is compared with the current configuration (actual configuration) each time the gateway is restarted and during bus operation. If the gateway recognizes that a required SmartWire-

DT slave cannot be reached or a wrong slave type is determined, the gateway will not go into operation or stops operating. This depends in each case on the setup of the network which has been defined in the planned/ project configuration. In case of error, the SmartWire-DT status LED (SWD

LED) starts to blink in red (for the position of the SWD LED, see section

Positions of the LEDs [ } page 26]).

If a SmartWire-DT slave has failed, the SmartWire-DT network can still be operated with the remaining slaves, depending on the settings in the planned/project configuration (even after a repeated power up of the gateway). The failure is reported to the application.

8.2.2

Prerequisites

Prerequisites for reading-in the SmartWire-DT configuration are:

· All SmartWire-DT slaves are connected to the SmartWire-DT line.

· The SmartWire-DT status LEDs of the individual SmartWire-DT slaves are on or are flashing.

· The SmartWire-DT network is connected to the gateway.

· The voltage POW is applied to the gateway and the power POW LED is on.

· The voltage AUX is applied (if necessary).

8.2.3

Step-by-step instructions

To read-in the SmartWire-DT configuration, proceed as follows:

Ø Press the configuration button on the gateway for at least two seconds

(for the position of the configuration button, see figure in section Device picture [ } page 25]).

Note:

Take care to push-in the button properly. You have to feel and overcome a slight resistance at the end when pushing the button into the gateway, otherwise the button will not trigger.

Ê The SmartWire-DT status LED (SWD LED) on the gateway begins to flash orange. The SmartWire-DT status LEDs on the SmartWire-DT slaves also flash. All slaves are addressed in sequence, the complete configuration is stored retentively as gateway target configuration.

Hazard of device damage by disruption of voltage supply while creating target configuration!

Do not interrupt the voltage supply while creating the target configuration of the gateway. Power failure during a writing process within the file system can cause severe malfunctioning of the device.



© Hilscher 2017

Configuring gateway

Ê The SmartWire-DT status LED (SWD LED) on the gateway shows steady green.

40/95

Note:

As an alternative, you can generate and store the target configuration by using the SWD-Assist software. For this, the gateway must be connected to SWD-Assist via USB. For details, please refer to the SWD-Assist online help.

8.3

Configuring gateway in Sercos

8.3.1

Device description files

The EU5C-SWD-SERCOS Gateway is integrated as slave in the Sercos network. Configuring the gateway and the SmartWire-DT devices in the

Sercos engineering tool requires SDDML device description files in XML format containing standardized descriptions of the gateway and the

SmartWire devices.

You will find the device description files on the product DVD in the

SDDML.zip

folder in the EDS\EU5C-SWD-SERCOS\Vx.x.x.x

directory.

You can also download the latest versions of the files from our website www.hilscher.com

under Products > Partner Products > SmartWire-DT >

EU5C-SWD-SERCOS > Downloads .

Unpack the SDDML.zip

folder, then import the files into the IndraWorks engineering tool as described in the following section.

Important:

Please note that data exchange between the gateway and the

Sercos network can only take place after a SmartWire-DT network has been connected and configured in the gateway (see section

Configuring SmartWire-DT network in gateway (creating target configuration) [ } page 38]).



© Hilscher 2017


8.3.2

Configuring gateway in IndraWorks

8.3.2.1

8.3.2.2

Overview

This section describes how to create the project configuration for the

EU5C-SWD-SERCOS gateway by using the IndraWorks ® ML 14V10 P2 engineering tool.

Prerequisites

· PC with installed IndraWorks engineering tool

· You have access to the SmartWire-DT Gateway Solutions DVD (or you have downloaded the device description files from our website)

· You need an unpacking program like 7-Zip to unpack the device description files from the SDDML.zip

archive folder before importing them into IndraWorks

8.3.2.3

Adding gateway and SmartWire-DT devices to Sercos bus

1. Unpack ZIP folder and device description files.

Ø On the product DVD, open EDS\EU5C-SWD-SERCOS\Vx.x.x.x

directory.

Ø Use an appropriate archive tool like e. g. 7-Zip to unpack the

SDDML.zip

folder.

2. Import device description files into IndraWorks.

Ø Open IndraWorks on your engineering PC.

Ø In the menu bar of IndraWorks, select Tools > Device Database...



© Hilscher 2017

Configuring gateway

Ê The Device Database dialog window opens:

42/95

Figure 7: Device Database dialog window in IndraWorks

Ø Click Add Devices...

Ê The Install Device Descriptions window opens.

Ø In the Install Device Descriptions window, navigate to the folder containing the unpacked device description files (SDDML).

Ø Select all device description files, then click Open .

Note:

If you know exactly which SmartWire-DT devices you are using in your SmartWire-DT network (and thus which device description files you need to import), you can confine your selection to the corresponding XML files.

However, in any case make sure to import the gateway file

SDDML#v3.1#Hilscher#EU5C-SWD-SERCOS#xxxx-xxxx.xml

.



© Hilscher 2017


Ê The Install Device Descriptions window closes and the files are being imported. The imported files and their paths are listed in the bottom field of Device Database dialog window:

Figure 8: Imported SDDML files

Ø In the Device Database dialog window, select Close .

Ê The Device Database dialog window closes. You can display the imported device description files in the Library area of IndraWorks under Periphery > Sercos :

Figure 9: Imported SDDML files in Library of IndraWorks



© Hilscher 2017


3. Open existing project or create new project.

Ø If you want to integrate the gateway into an already existing project, open this project.

Ø If you want to create a new project, choose File > New > Project... from the menu.

Ê The Create new project dialog window opens:

Figure 10: Create new project dialog window

Ø Enter the parameters of your project, then click OK .

Ê The Create new project dialog window closes and the new project is displayed in the Project Explorer .



© Hilscher 2017


4. Add Sercos master to project.

Ø If your project does not feature a Sercos master yet, choose Project >

Add from the menu, then select the appropriate master device, e. g.

IndraMotion MLC > IndraControl L65 .

Figure 11: Add Sercos master to project

Ê A wizard for configuring the master/controller opens:

Figure 12: Wizard for configuring controller



© Hilscher 2017

Configuring gateway

Ø Use the wizard to configure the Sercos master/controller.

46/95

For further information please refer to the online help of IndraWorks.

5. Add EU5C-SWD-SERCOS gateway as Sercos slave to the project.

Ø In the Project Explorer , select the Sercos object below the Sercos master (in this example the Sercos master is IndraMotion Mlc1 ), then choose Add > EU5C-SWD-SERCOS from the context menu:

Figure 13: Add gateway to project

Note:

As an alternative, you can select the gateway in the Library under

Periphery > Sercos and then drag & drop it onto the Sercos object in the Project Explorer . By using this drag & drop method, you can also place the gateway exactly between two already existing Sercos slaves.



© Hilscher 2017


Ê The gateway is displayed as Sercos slave (1) below the Sercos object in the Project Explorer .

Below the gateway object, a second entry (2) symbolizes the gateway as Sercos module (this is the gateway in its role as SmartWire-DT

Coordinator or “head station” of the subordinate SmartWire-DT participants, see section Configuring EU5C-SWD-SERCOS gateway as

SmartWire-DT Coordinator [ } page 49] for more information on this).

Figure 14: Gateway added as Sercos slave

6. Configure gateway as Sercos slave if necessary.

Ø In the Project Explorer , double-click EU5C_SWD_SERCOS object to open an editor in which you can configure the gateway as Sercos slave.

Figure 15: Sercos slave editor



© Hilscher 2017


7. Add SmartWire-DT participants (SWD device) to the project.

Ø In the Project Explorer , select EU5C_SWD_SERCOS object, then choose Add > Module from the context menu and select the

SmartWire-DT device you want to add to the project.

(As an alternative, you can select the SWD device in the Library under

Periphery > Sercos > EU5C-SWD-SERCOS and then drag & drop it onto the EU5C_SWD_SERCOS object in the Project Explorer .)

Figure 16: Add SmartWire-DT device as Sercos module to the project

Ø Add all SmartWire-DT devices which are part of your (secondary)

SmartWire-DT network to the Sercos project in the manner described above.



© Hilscher 2017

Parameterization 49/95

9 Parameterization

9.1

Configuring EU5C-SWD-SERCOS gateway as SmartWire-DT

Coordinator

Being the master device in the SmartWire-DT network, the EU5C-SWD-

SERCOS gateway serves as a so-called “Coordinator” controlling the data transfer procedure within the SmartWire-DT network in accordance with the

SmartWire-DT protocol. Via the Coordinator, you can configure the following properties:

· the Baud rate of the SmartWire-DT network ( Baudrate )

· the handling of failing SmartWire-DT devices ( All Modules Optional )

· the handling of the replacement of SmartWire-DT devices during bus operation ( Replace Mode )

To configure the Coordinator parameters in IndraWorks ® proceed as follows:

Ø In the Project Explorer double-click EU5C_SWD_SERCOS_1 (EU5C-

SWD-SERCOS) object.

Figure 17: Configuring Coordinator parameters

Ê In the workspace area (middle of the window), the editor for the Sercos module opens.

Ø Select User Parameter tab.



© Hilscher 2017


Ø To change a Coordinator parameter, double-click the field you want to edit in the Value column, then click the small black triangle to open a drop-down list containing the optional values:

Figure 18: Changing Coordinator parameters

You can set the following parameters:

Parameter

Baudrate

All Modules Optional

Replace Mode

Description

SWD Baud rate

Allows individual configuration whether a

SmartWire-DT device can be missing or not

Value Descriptions of the Values

125 kBit/s (Default) Baud rate of the SmartWire-DT network

250 kBit/s

No

Yes

You can configure for each SmartWire-DT device individually in its Presence parameter, whether it is allowed to be missing or not. (Default)

(See also section Configuring options and parameters of SmartWire-DT devices [ } page 51])

Data exchange with the Sercos master takes place even if there is a random number of missing devices in the SmartWire-DT network. The corresponding settings in the device options of the individual SmartWire-

DT device thus have no effect and will be overruled.

Online replacement of SmartWire-DT devices during bus operation is allowed

No

Yes

Online replacement is not allowed; new

SmartWire-DT devices must always be read into the SWD configuration by pushing the configuration button.

(Default)

Allows online replacement of SmartWire-DT devices during bus operation without having to push the configuration button afterwards in order to read them into the SWD configuration.

Note : If this parameter is set to Yes , the All Modules Optional parameter must also be set to Yes , otherwise the whole SWD bus will be turned off after losing communication with one or several

SWD devices.

Please note also that online replacement during bus operation is only possible if SWD4-FFR-PF/ST…. power supply module/cable adapters are being used. Otherwise replacement must take place while power is switched off at the gateway. After return of voltage supply, the network will automatically be reconfigured (without having to push the configuration button).

Table 18: Coordinator parameters



© Hilscher 2017


9.2

Configuring options and parameters of SmartWire-DT devices

You can configure certain options and parameters of individual SmartWire-

DT devices. For example, you can determine for each device individually whether its presence in the SmartWire-DT network is mandatory or whether it may be substituted by a universal module. For a couple of I/O modules, you can also configure typical parameters like sensor types or refresh rates.

Configurable parameters of the SmartWire-DT devices are described in the manual SmartWire-DT Modules , Doc ID

MN05006001Z-EN, which is stored on the product DVD in the directory Documentation\english\3.SmartWire-DT

\SmartWire-DT – Units\MN05006001Z_EN.pdf

To configure a SmartWire-DT device in IndraWorks ® proceed as follows:

Ø In the Project Explorer , double-click the SmartWire-DT device you want to configure (in this example the EU5C_SWD_2A2A object).

Ê The Sercos module editor opens in the working area.

Ø Select User Parameter tab.

Figure 19: Configure device parameters



© Hilscher 2017


Ø To change a device parameter, double-click the field you want to edit in the Value column, then click the small black triangle to open a dropdown list containing the optional values:

Figure 20: Change device parameter values

The following table shows the parameters of the EU5C-SWD-2A2A IO module. Note that the device option Presence is a feature of all SmartWire-

DT devices; the other parameters listed here are specific to the EU5C-

SWD-2A2A module, which means that other SmartWire-DT may have different parameters.

Individual parameters of SmartWire-DT devices are described in the manual SmartWire-DT Modules , Doc ID MN05006001Z-EN, which is stored on the product DVD in the directory Documentation

\english\3.SmartWire-DT\SmartWire-DT – Units

\MN05006001Z_EN.pdf



© Hilscher 2017


Parameter

Presence

Type of sensor input 0

Type of sensor input 1

Type of actuator output 0

Type of actuator output 1

Measurement update time

Averaging

Description

Presence in

SmartWire-DT network

Value

Device shall be present

Sensor selector (signal range) input 0

Device may be not present

Voltage (0-10V)

Current (0-20mA)

Sensor selector (signal range) input 1

Voltage (0-10V)

Current (0-20mA)

Descriptions of the values

Device must be present in current SmartWire-DT bus configuration (default)

Device may be absent in current SWD bus configuration

Voltage sensor (0-10 V) (default)

Current sensor (0-20 mA)

Voltage sensor (0-10 V) (default)

Current sensor (0-20 mA)

Actuator selector

(signal range) output 0

Voltage (0-10V)

Current (0-20mA)

Voltage (0-10V)

Voltage (0-10 V) (default)

Current (0-20 mA)

Voltage (0-10 V) (default) Actuator selector

(signal range) output 1

Refresh rate of measured value

Current (0-20mA)

20 ms

100 ms (default)

200 ms

500 ms

Current (0-20 mA)

Refresh rate of measured values to SmartWire-DT network in milliseconds

Mean value function On Averaging function to smooth out input signal fluctuations (default)

No averaging Off

Table 19: Configurable device options and parameters of SWD slave (EU5C-SWD-2A2A example)



© Hilscher 2017

Acyclical communication 54/95

10 Acyclical communication

10.1 Overview

The Sercos master can exchange acyclic data with individual SmartWire-

DT slaves via the gateway by using the following IDNs:

P-0-2000.[x].1

P-0-2000.[x].2

P-0-2000.[x].3 ( Procedure Command).

[x] represents the address of the concerned SmartWire-DT slave within the SWD network.

Note:

For acyclic data exchange with the SmartWire-DT slaves, the gateway must be in communication phase 4 (CP4).

The subsequent section describes a typical acyclic communication process

(see also diagram on the following page):

1. The Sercos master writes a task (read or write request) for a

SmartWire-DT slave into the IDN P-0-2000.[x].1

2. The tasks is activated by the procedure command IDN P-0-2000.

[x].3

3. The gateway forwards the task to the SWD slave. The SWD slave executes the requested read or write task in the specified SWD Index.

4. The answer from the SWD slave arrives at the gateway and is written to the IDN P-0-2000.[x].2

.

The gateway reports successful execution of the procedure command.

5. The Sercos master can now read the response from the IDN

P-0-2000.[x].2



© Hilscher 2017


Figure 21: Acyclic communication



© Hilscher 2017


10.2 Read request: reading data of an SWD Slave

10.2.1

Overview: read request

Configuring read request

A reading task (read request) for a SmartWire-DT slave is written into the

IDN P-0-2000.[x].1

by the Sercos master, whereby [x] is representing the address of the concerned SWD slave.

The IDN contains the following elements:

Element Description

SWD Index SWD-specific index of the SWD slave.

Determines which kind of data you want to read, e. g. error counter

Request

Type

Type of request. A read request must have the value 0

Length Maximum length of the expected response in bytes. Must be at least as long as the SWD object (in bytes)

Table 20: Elements of IDN P-0-2000.x.1 for read request

Data type Value / value range uint8 0…255 uint8 uint8

0

1…120

Activating read request

After having configured the read request, the Sercos master uses the procedure command IDN P-0-2000.[x].3 to activate the task, whereby

[x] is representing the address of the concerned SWD slave.

Reading response of read request

After the procedure command has been completed, the Sercos master can read the response from the IDN P-0-2000.[x].2

, whereby [x] is representing the address of the concerned SWD slave.


Element

SWD Index

Description

SWD index of the data which has been read, e. g.

error counter

Request Type Type of request.

A read request has the value 0

Length

Result

Length of the received response (payload data) in bytes

State of response

Data type uint8 uint8 uint8

Data Payload data which has been read according to

SWD Index, e. g. error counter

Value / value range

0…255

0

1…120 uint32 0x00000000 = no error

0xC0AD0002 =

JOBID_BUFFER_FULL (buffer for acyclic tasks is full)

0xC0AD0003 = JOB_DENIED

(task denied)

0xC0AD0004 = NOT_AVAILABLE

(SWD slave is not available) uint8 [n-1] * (…)

* n = amount of read bytes

Table 21: Elements of IDN P-0-2000.x.2



© Hilscher 2017


10.2.2

Read request example

The following step-by-step instructions show how to read the error counter of SmartWire-DT slave #1 by using the IndraWorks ® ML 14V10 P2 engineering tool.

· SWD Index of error counter: 127 (hex: 0x7F )

· Request type for reading task: 0 (hex: 0x00 )

· Maximum length of expected response in bytes: 120 (hex: 0x78 )

Prerequisites

· You are connected and logged-in at the Sercos PLC/Master via

IndraWorks.

· The gateway is connected to the Sercos PLC/Master and is in communication phase 4 (CP4).

Step-by-step instructions

1. Open parameter editor.

Ø In the Project Explorer , select the gateway then click the parameter editor symbol in the tool bar.

Figure 22: Open parameter editor

Ê The parameter editor opens.



© Hilscher 2017


2. Configure read request.

Ø In the IDN field, enter S-0-2000.1.1

then press Enter on your keyboard.

Ø Enter SWD Index in field 0 , Request Type in field 1 and the length of the expected response in field 2 :

Figure 23: Configure read request

Ø Press Enter on your keyboard.

3. Activate read request.



Ø In the Value field, set the last two digits to 11 .

Figure 24: Activate read request

Ø Press Enter on your keyboard to issue this procedure command and thus activate the read request on the gateway.



© Hilscher 2017

Acyclical communication

4. View response of read request.


then press Enter on your keyboard to view the response of the read request:

59/95

Figure 25: View response

Field 0 : SWD Index

Field 1 : Request Type

Field 2 : Length

Feld 3…6 : Result

Feld 7 ...

n : Data



© Hilscher 2017


10.3 Write request: writing data to an SWD Slave

10.3.1

Overview write request

Configuring write request

A writing task (write request) for a SmartWire-DT slave is written into the

IDN P-0-2000.[x].1

by the Sercos master, whereby [x] is representing the address of the concerned SWD slave.


Element Description Data type Value / value range uint8 0…255 SWD Index SWD-specific index of the SWD slave.

Determines where to write the data to, e. g.

error counter

Request Type Type of request. A write request must have value 1

Length Length of the data (in bytes) to be written

Data Data to be written uint8 1 uint8 1…120 uint8 [n-1] * (…)

* n = amount of bytes to be written

Table 22: Elements of IDN P-0-2000.[x].1 for write request

Activating write request

After having configured the write request, the Sercos master uses the procedure command IDN P-0-2000.[x].3 to activate the task, whereby

[x] is representing the address of the concerned SWD slave.

Reading result of write request

After the procedure command has been completed, the Sercos master can read the result from the IDN P-0-2000.[x].2

, whereby [x] is representing the address of the concerned SWD slave.


Data type Value / value range uint8 0…255

Element Description

SWD Index SWD index of the data which has been written, e. g.

error counter

Request Type Type of request. A write request has value 1

Length

Result

Length of the received response (payload data) in bytes. Has value 0 in a write request

State of request uint8 uint8 uint32

1

0

0x00000000 = no error

0xC0AD0002 =

JOBID_BUFFER_FULL (buffer for acyclic tasks is full)

0xC0AD0003 = JOB_DENIED

(task denied)

0xC0AD0004 =

NOT_AVAILABLE (SWD slave is not available)

Table 23: Elements of IDN P-0-2000.[x].2 for write request



© Hilscher 2017


10.3.2

Write request example

The following step-by-step instructions show how to reset the error counter of SWD slave #1 to value 0 by using the IndraWorks ® ML 14V10 P2 engineering tool.

· SWD Index of error counter: 127 (hex: 0x7F )

· Request type for writing task: 1 (hex: 0x01 )

· Length of data to be written in bytes: 1 (hex: 0x01 )

· Data (value) to be written: 0 (hex: 0x00 )

Prerequisites


IndraWorks.




Ø In the Project Explorer , select the gateway then click parameter editor symbol in the tool bar.





© Hilscher 2017


2. Configure write request.



Ø Enter SWD Index in field 0 , Request Type in field 1, length in field 2 and the data to be written (the reset-value) in field 3 :

Figure 27: Configure write request

Ø Press Enter on your keyboard.

3. Activate write request.




Figure 28: Activate write request

Ø Press Enter on your keyboard to issue this procedure command and thus activate the write request on the gateway.



© Hilscher 2017

Acyclical communication

4. View result of write request.


then press Enter on your keyboard to view the result of the write request:

63/95

Figure 29: View result of write request

Field 0 : SWD Index

Field 1 : Request Type

Field 2 : Length

Field 3 : Result



© Hilscher 2017

Diagnosis 64/95

11 Diagnosis

11.1 Overview

The gateway reports errors/warnings concerning the gateway, concerning the state of the SmartWire-DT network or concerning individual SmartWire-

DT slaves by means of “standard” Sercos diagnostic IDNs:

S-0-0390.0.0

(Diagnostic Number)

S-0-0095.0.0

(Diagnostic Message)

S-0-1500.0.32

(IO Diagnostic Message)

Bit

31 ... 30

29 ... 24

23 ... 20

19 ... 16

15 ... 0

S-0-0390.0.0 (Diagnostic Number)

This IDN contains the newest reported diagnosis. The uint32 value is coded as follows:

Element Value / value range Meaning

Interpretation of bits 29 ... 0 0x00 Bits 29...16 (Source Type and Diagnosis Class) are defined by Sercos.

Source Type

Reserved

Diagnosis Class

Status Code

-

0x01

0x0E

0x0F

-

Bits 15...0 (Status Code) are defined by manufacturer.

FSP IO (further details available in IO Diagnostic message)

Warning (C2D)

(see section Diagnosis messages of individual SWD slaves (Diagnosis Class = Warning) [ } page 66])

Error (C1D)

(see section Diagnosis messages generated by the gateway (Diagnosis Class = Error) [ } page 70])

0x0000 ... 0xFFFF In case of Diagnosis Class = 0x0E (warning), this is the SWD-specific Diagnosis Code of the concerned

SWD device.

In case of Diagnosis Class = 0x0F (error), see table

Diagnosis Codes of the Gateway in section Diagnosis messages generated by the gateway (Diagnosis Class

= Error) [ } page 70].

Table 24: Coding of Diagnostic Number

S-0-0095.0.0 (Diagnostic Message)

This IDN contains a descriptive statement (e. g. Mandatory SmartWire-

DT module missing ) related to the diagnostic number reported in IDN

S-0-0390.0.0

.



© Hilscher 2017

Diagnosis 65/95

Bit

63

62 ... 60

59 ... 56

55 ... 40

39 ... 24

23 ... 16

15 ... 8

7 ... 0

S-0-1500.0.32 (IO Diagnostic Message)

This IDN contains additional information related to the diagnostic number reported in IDN S-0-0390.0.0

. The uint64 value is coded as follows:

Element

Interpretation of Status

Code (bits 55 ... 40)

Reserved

Diagnosis Class

Status Code

Value / value range

1

Meaning

Status Code is defined by manufacturer

-

0x0E

0x0F

-

Warning (C2D)

(see section Diagnosis messages of individual SWD slaves (Diagnosis Class = Warning) [ } page 66])

Error (C1D)

(see section Diagnosis messages generated by the gateway (Diagnosis Class = Error) [ } page 70])

0x0000 ... 0xFFFF In case of Diagnosis Class = 0x0E (warning), this is the SWD-specific Diagnosis Code of the concerned

SWD slave.

In case of Diagnosis Class = 0x0F (error), see table

Diagnosis Codes of the Gateway in section Diagnosis messages generated by the gateway (Diagnosis Class

= Error) [ } page 70].

Complex protocol Number of IO Function

Group

Slot Number

0x05E3

0x00

0x01 ... 0x63

Gateway-specific diagnosis

Address of concerned SWD slave

Sub Bus Slave Index

Channel Number

0

0

-

-

Table 25: Coding of IO Diagnostic Message



© Hilscher 2017

Diagnosis 66/95

11.2 Diagnosis messages of individual SWD slaves (Diagnosis

Class = Warning)

11.2.1

Overview “Warning”

Diagnostic messages issued by individual SmartWire-DT devices are reported in IDN S-0-0390.0.0

(Diagnostic Number) as Diagnosis Class

= Warning (bits 19...16 = 0x0E ).

In this case the Status Code contains the corresponding SmartWire-DT diagnosis code.

The diagnosis codes of individual SmartWire-DT slaves can be looked-up in the user manual of the corresponding device (for devices manufactured by Eaton, for example, this would be the manual SmartWire-DT modules , MN05006001Z-EN).

In case of Diagnosis Class = Warning , the IDN S-0-0095.0.0

(Diagnostic Message) always contains the standard text SmartWire-DT specific diagnosis .

The address of the concerned SmartWire-DT slave is indicated in the Slot

Number (Bits 23 ... 16) of the IDN S-0-1500.0.32

(IO Diagnostic

Message).

Note:

Messages of Diagnosis Class = Warning do not need to be acknowledged by the Sercos master. Once the cause of the warning has been removed, the diagnosis gets cleared from the

IDNs.



© Hilscher 2017

Diagnosis 67/95

11.2.2

“Warning” example

The SmartWire-DT device EU2E-SWD-4DX at position #4 in the

SmartWire-DT network transmits diagnosis No sensor connected to connector X2 (Status Code = 0x001C ).

This diagnosis will be shown in IndraWorks ® as follows:

Ø Double-click the gateway in the Project Explorer , then open Status tab.

Figure 30: SmartWire-DT specific Diagnosis



© Hilscher 2017

Diagnosis


68/95

Figure 31: Diagnostic Number for Warning

Bit

31 ... 30

Element

Interpretation of bits 29 ... 0

Value

0x00

Meaning

Bits 29...16 (Source Type and

Diagnosis Class) are defined by

Sercos.


29 ... 24 Source Type 0x01

-

FSP IO (further details available in

IO Diagnostic message)

23 ... 20 Reserved

19 ... 16

15 ... 0

Diagnosis Class

Status Code

-

0x0E Warning (C2D)

0x001C SWD-specific Diagnosis Code of the concerned SWD device:

„No sensor connected to connector

X2“

(see manual of concerned SWD device)

Table 26: Coding of Diagnostic Number for Warning


Figure 32: Diagnostic Message for Warning



© Hilscher 2017

Diagnosis 69/95


Ø Open parameter editor, enter IDN S-0-1500.0.32


Figure 33: IO Diagnostic Message for Warning

Bit

63

Element

Interpretation of Status

Code (bits 55 ... 40)

62 ... 60 Reserved

59 ... 56 Diagnosis Class

55 ... 40 Status Code

Value

1

Meaning


-

0x0E

-

Warning (C2D)

0x001C SWD-specific Diagnosis Code of the concerned SWD device:

„No sensor connected to connector X2“

(see manual of concerned SWD device)

0x05E3 1507 Complex Protocol 39 ... 24 Number of IO Function

Group

23 ... 16 Slot Number 0x04 Address of concerned SWD device (4)

15 ... 8 Sub Bus Slave Index

7 ... 0 Channel Number

0x00

0x00

-

-

Table 27: Coding of IO Diagnostic Message for Warning



© Hilscher 2017

Diagnosis 70/95

11.3 Diagnosis messages generated by the gateway (Diagnosis

Class = Error)

11.3.1

Overview “Error”

All diagnostic messages related to communication issues are reported in

IDN S-0-0390.0.0

(Diagnostic Number) as Diagnosis Class = Error

(bits 19...16 = 0x0F ).

This includes configuration errors, SmartWire-DT network errors and internal errors of the gateway.

The Status Code contains the relevant diagnosis code. The IDN

S-0-0095.0.0

(Diagnostic Message) contains the corresponding descriptive statement of the error cause.

In case the error is related to an individual SmartWire-DT slave (e. g. if a mandatory slave device is missing in the SWD network), the address of the concerned SWD slave is indicated in the Slot Number (bits 23 ... 16) of the

IDN S-0-1500.0.32

(IO Diagnostic Message).

Note:

Messages of Diagnosis Class = Error require an acknowledgement by the Sercos master. Once the cause of the warning has been removed, the diagnosis gets only cleared from the IDNs after acknowledgement by the master.

The following table shows the diagnosis codes of the gateway that can be conveyed in the Status Code elements of the IDNs S-0-0390.0.0 and

S-0-1500.0.32 next to the corresponding descriptive text statement of the IDN S-0-0095.0.0 ( Diagnostic Message ):

Status Code Diagnostic Message

0x0001 Internal error

0x0002 Error loading target configuration

0x0003

0x0004

0x0005

Error checking target configuration

Error saving target configuration

Error checking project configuration

0x0006

0x0007

0x0008

0x0009

0x000A

0x000B

No SmartWire-DT modules detected

Unsupported SmartWire-

DT module detected

Max SmartWire-DT modules exceeded

IO data timeout

Error checking ASIC

Watchdog

Mandatory SmartWire-DT module missing

0x000C Optional SmartWire-DT module missing

Table 28: Diagnosis Codes of Gateway

Meaning

Internal error of an SmartWire-DT slave

Error while loading SmartWire-DT target configuration

Error while checking SmartWire-DT target configuration

Error while saving SmartWire-DT target configuration

Error while checking SmartWire-DT project configuration

No SmartWire-DT slaves detected

Unknown SmartWire-DT slave detected

Maximum number of SmartWire-DT slaves exceeded

SmartWire-DT IO data exchange timeout

Error while checking ASIC communication

Watchdog

Mandatory SmartWire-DT slave is missing

Optional SmartWire-DT slave is missing



© Hilscher 2017

Diagnosis 71/95

11.3.2

“Error” Example

The absence of a mandatory SmartWire-DT slave (in this example the slave is expected at position #2 of the SmartWire-DT network) will be diagnosed in IndraWorks ® as follows:

Ø Double-click the gateway in the Project Explorer , then open Status tab.


Figure 34: Diagnostic Number for Error

Bit

31 ... 30

29 ... 24

Element

Interpretation of bits 29 ... 0

Source Type

23 ... 20 Reserved



Value

0x00

0x01

-

0x0F

0x000B

Meaning

Bits 29...16 (Source Type and

Diagnosis Class) are defined by

Sercos.


FSP IO (further details available in IO

Diagnostic message)

-

Error (C1D)

Gateway-specific Diagnosis Code:

„Mandatory SmartWire-DT module missing“

(see table Diagnosis Codes of

Gateway in section Overview

“Error” [ } page 70])

Table 29: Coding of Diagnostic Number for Error


Figure 35: Diagnostic Message for Error



© Hilscher 2017

Diagnosis 72/95


Ø Open parameter editor, enter IDN S-0-1500.0.32


Bit

63

Figure 36: IO Diagnostic Message for Error

Element

Interpretation of Status Code

(bits 55 ... 40)

62 ... 60 Reserved



-

Value

1

0x0F

0x000B

39 ... 24 Number of IO Function

Group

23 ... 16 Slot Number

0x05E3

0x02

15 ... 8 Sub Bus Slave Index 0x00

7 ... 0 Channel Number 0x00

Table 30: Coding of IO Diagnostic Message for Error

Meaning


-

Error (C1D)

Gateway-specific Diagnosis

Code:

„Mandatory SmartWire-DT module missing“

(see table Diagnosis Codes of

Gateway in section Overview

“Error” [ } page 70])

1507 Complex Protocol

Address of concerned SWD slave (2)

-

-



© Hilscher 2017

Changing IP address of gateway 73/95

12 Changing IP address of gateway

12.1 Overview

In its state of delivery, the EU5C-SWD-SERCOS gateway has the following

IP network settings:

· IP address: 192.168.0.1

· Subnet mask: 255.255.255.0

· Gateway address (standard gateway/router): 192.168.0.100

You can change the IP network settings of the gateway and adapt them to your standard company network IP settings – e. g. in order to easily update the firmware of the gateway via its web interface (for this, see also section

Updating firmware via web interface [ } page 79]).

To change the IP network settings, use the following Sercos standard parameter:

· Changing IP address: IDN S-0-1020.0.0

· Changing subnet mask: IDN S-0-1021.0.0

· Changing gateway address (standard gateway/router): IDN

S-0-1022.0.0

· Activate new settings (“procedure command”): IDN S-0-1048.0.0

Note:

To change its IP settings the gateway must be in communication phase 2 (CP2).

The new settings can afterwards be checked by using the following IDNs:

· Reading IP address: IDN S-0-1020.0.1

· Reading subnet mask: IDN S-0-1021.0.1

· Reading gateway address (standard gateway/router): IDN

S-0-1022.0.1



© Hilscher 2017


12.2 Example: Changing IP address of gateway with IndraWorks

This section shows how to change the IP network settings of the gateway by using the IndraWorks ® ML 14V10 P2 Engineering Tool.

Prerequisites


IndraWorks.




Ø In the Project Explorer , select the gateway then click parameter editor symbol in the tool bar:





© Hilscher 2017


2. Change IP address.



Ø Enter new IP address values in fields 0 to 3 then press Enter on your keyboard:

Figure 38: Changing IP address in parameter editor

3. Change subnet mask.



Ø Enter new subnet mask values in fields 0 to 3 then press Enter on your keyboard:

Figure 39: Changing subnet mask in parameter editor



© Hilscher 2017


4. Change standard gateway/router address.



Ø Enter new gateway/router address in fields 0 to 3 then press Enter on your keyboard:

Figure 40: Changing standard gateway/router address in parameter editor

5. Activate new IP network settings.




Ø Press Enter on your keyboard to issue this procedure command and to activate the new IP settings of the gateway.

Figure 41: Activating new IP network settings



© Hilscher 2017


6. Check new IP network settings.

Ø You can read the new IP network settings by using the IDNs

S-0-1020.0.1 (IP address), S-0-1021.0.1

(subnet mask) and

S-0-1022.0.1 (standard gateway/router address):

Figure 42: Checking new IP address



© Hilscher 2017

Updating firmware 78/95

13 Updating firmware

13.1 Overview

The EU5C-SWD-SERCOS Gateway is shipped with its most recent firmware already loaded. The version of the loaded firmware is stated on the device type label.

The firmware can be easily updated via the Ethernet interface of the

Gateway. When you perform a firmware update, the old firmware file in the gateway will automatically be overwritten. The project configuration and the target configuration in the gateway remain untouched by the firmware update.

Please note that updating firmware via Ethernet is only possible if the gateway is connected to the SmartWire-DT network and if it has a valid

SmartWire-DT configuration (SWD LED of the gateway is showing steady green light), otherwise the gateway will not activate its Ethernet interfaces

(PHYs).

Hazard of device damage by disruption of voltage supply during firmware update!

Do not interrupt the voltage supply while updating the firmware of the gateway. Power failure during a writing process in the file system can cause severe malfunctioning of the device.

Note:

In case of a missing or defective firmware (which is indicated by a green POW LED), the “regular” firmware update process described in this chapter is not working. In this case, proceed as described in chapter Firmware recovery via HTTP [ } page 83].

There are two possible ways of updating the firmware:

Updating firmware via web interface of gateway

The integrated web server of the gateway provides a function to update the firmware of the gateway by HTTP via its Ethernet interface. All you need is a PC with an ordinary web browser connected to the gateway via Ethernet.

By entering the IP address 192.168.0.1

(this is the default address of the gateway) into the address bar of your browser, you can connect to the gateway’s web interface from where you can navigate to firmware update page of the gateway.

Step-by-step instructions for this can be found in section Updating firmware via web interface [ } page 79].

Instructions on how to change the IP address of the gateway can be found in section Changing IP address of gateway [ } page 73].



© Hilscher 2017


Updating firmware via TFTP

You can also update the firmware of the gateway via Ethernet interface and

TFTP (Trivial File Transfer Protocol). For this you need a PC with a TFTP client program (e. g. the open source freeware program Tftpd64 ) connected to the gateway via Ethernet.

In your TFTP client program, you need to set the following parameters for the gateway (which acts as TFTP server)

IP Address of Gateway: 192.168.0.1

TFTP-Port: 69

Local File: E030J0U0.nxf

Remote File: E030J0U0.nxf

Using the TFTP method is not described in this document, please consult the documentation of your TFTP client program for more information.

13.2 Updating firmware via web interface

Prerequisites

· The gateway is supplied with voltage.

· The gateway is connected to a SmartWire-DT network.

· The gateway contains a valid SmartWire-DT configuration. The SWD

LED of the gateway shows steady green light (see position (4) in section Positions of the LEDs [ } page 26]).

· PC with web browser connected to an IP network.

· The Ethernet interface of the gateway is connected to the same IP network as the PC.

· You have access to the SmartWire-DT Gateway Solutions DVD respectively to the firmware file which you want to download to the

EU5C-SWD-SERCOS gateway ( E030J0U0.nxf

).


1. Open web page for firmware update.

Ø Start the web browser on your configuration PC.

Ø In the address bar of your browser, enter the URL of the gateway: http://192.168.0.1

Note:

This is the default IP address of the gateway. Instructions on how to customize the IP address can be found in section Changing IP address of gateway [ } page 73].

Ê The home page of the WebServer opens.

Ø In the navigation header of the web page, click Firmware Update .



© Hilscher 2017


Note:

You can also open the firmware update page by entering the

IP address http://192.168.0.1/fwupdate in the address bar of your browser.

Ê The following web page opens:

Figure 43: Firmware update via HTTP (as depicted in Internet Explorer)

The Firmware Identification section displays the following parameters of the firmware currently loaded in the gateway:

· Channel : Location (port) of firmware

· Name : Name of loaded firmware

· Version : Version of loaded firmware

· Date : Date of creation of loaded firmware

The Firmware Update section features the following control elements:

Control element

Browse…

Transfer

Function

Opens the file selection dialog

Uploads selected firmware file to the device

Cancel Cancels firmware update

Table 31: Controls in Firmware Update Page

2. Select new firmware file.

Ø Click Browse… button, to open a dialog window for selecting the firmware file.

Ø Navigate to the directory in which the firmware file is stored, select the file, and then click Open .

Note:

The name of the firmware file for the Sercos gateway is

E030J0U0.nxf



© Hilscher 2017


Ê Path and name of the selected file are displayed in the field next to the

Browse… button.

3. Download firmware file to gateway.

Hazard of device damage by disruption of voltage supply during firmware update!

Do not interrupt the voltage supply while updating the firmware of the gateway. Power failure during a writing process in the file system can cause severe malfunctioning of the device.

Ø Click Transfer button to download the new firmware file to the gateway.

Ê After you have started the upload by clicking the Transfer button, the validity of the firmware file is being checked by the system. If the file fails the validity check, the file will not be stored in the gateway and an error message will be displayed. If the file passes, the old firmware file in the gateway is overwritten by the new firmware. This might take a minute. Afterwards, the WebServer requests a reset, in order to start the new firmware.

4. Reset gateway.

Ø To open the reset page, click Reset in the navigation header.

Note:

You can also open the reset page by entering the IP address http://192.168.0.1/reset in the address bar of your browser.

Ê The following web page opens:

Figure 44: Reset via HTTP (as depicted in Internet Explorer)

Important:

Please note the following consequences of a reset:

The firmware is being restarted and connections will be interrupted or timed out.

I/O bus communication is being stopped.



© Hilscher 2017


5. Perform reset.

Ø Activate the checkbox in front of Please confirm… to acknowledge that you want to reset the device.

Note:

You can use the Cancel button to uncheck the checkbox in front of

Please confirm...

Ø Click Submit button to start the reset.

ð The device is being reset.



© Hilscher 2017

Firmware recovery via HTTP 83/95

14 Firmware recovery via HTTP

14.1 Overview

If the POW system status LED of the gateway shows steady green light, the “regular” firmware of the gateway is defective or missing (for the position of the POW LED see section Positions of the LEDs [ } page 26]).

In this case only the so-called “backup firmware” is running and the device is not able to perform its normal gateway functions. This state can be resolved by downloading a fresh (i. e. uncorrupted) firmware file into the gateway via HTTP protocol. The backup firmware (which is part of the boot strap loader running in the gateway) carries a “web server” functionality for downloading a firmware file comfortably via its Ethernet interface.

For this, you just have to connect the gateway via its Ethernet interface to an active DHCP server and a configuration PC. The purpose of the DHCP server is to assign an IP address to the gateway. This assigned IP address can then be used by the configuration PC to connect to the download function of the backup firmware running in the gateway, in order to download the new firmware file via ordinary web browser.

If you do not know the exact IP address assigned to the gateway by the

DHCP server, you can use the Hilscher Ethernet Device Configuration

Tool on your configuration PC (included on the product DVD) in order to

“read out” the newly assigned IP address from the gateway. (The tool uses the netIDENT protocol to search for all Hilscher devices within the connected IP network, and then lists all found devices and their IP addresses.)

Note:

This chapter describes only how to download the recovery firmware.

Instructions on how to configure and operate a DHCP server are not subject of this manual. For information on using a DHCP server, please consult your local network administrator.



© Hilscher 2017


14.2 Prerequisites

· The gateway is supplied with voltage and the backup firmware inside the device is running (this is indicated by steady green light at the POW

LED)

· The gateway is disconnected from the Sercos network

· The gateway is connected to an active DHCP server via local Ethernet network

· The gateway is connected via local Ethernet network to a configuration

PC with installed standard web browser

· You have access to the firmware file which you want to download to the gateway (the firmware is stored on the SmartWire-DT Gateway

Solutions product DVD in the Firmware\EU5C-SWD-SERCOS

\Vx.x.x.x folder).

· You know the IP address, which the DHCP server has assigned to the gateway. If not, install the Hilscher Ethernet Device Configuration

Tool on your configuration PC. This tool allows you to check the current

IP address of the gateway (if the configuration PC and the gateway are connected to the same local Ethernet network). An installer for this program can be found on the product DVD in the Software

\EnDeviceCfg folder (the program can also be installed by using the menu of the product DVD.)

14.3 Step-by-step instructions

1. Use DHCP server to assign IP address to gateway.

Ø Disconnect the gateway from the voltage supply.

Ø Plug a cable connected to the local Ethernet network (in which a DHCP server is active) into one of the Ethernet RJ45 sockets on the front side of the gateway.

Ø Reconnect the gateway to the voltage supply.

Note:

The L/A LINK/Activity LEDs of the Ethernet RJ45 sockets remain dark when an Ethernet cable is plugged-in while the backup firmware is running – even if a successful IP communication with an local Ethernet network has been established.

Ê The backup firmware running in the device now sends a so-called

DHCPDISCOVER message broadcast into the Ethernet network, requesting an IP address from a DHCP server. If a DHCP service is available in the network, the gateway should be receiving a valid IP address from the server within a few seconds.



© Hilscher 2017


2. Check IP address.

Ø In the Windows Start menu of your configuration PC, select All

Programs > Hilscher GmbH > Ethernet Device Configuration , to start the Ethernet Device Configuration Tool .

Ê The Ethernet Device Configuration tool opens:

Figure 45: Ethernet Device Configuration Tool

Ø Click Search Devices button, to start searching for the gateway within the local Ethernet network.

Ê The tool starts scanning for devices and lists all found Hilscher devices and their IP addresses:

Figure 46: Found gateway in Ethernet Device Configuration Tool

Ø Note or write down the IP address.



© Hilscher 2017


Note:

If the default IP address 0.0.0.0

is displayed, the gateway has not yet received an IP address from a DHCP server. Make sure that the gateway is connected to a subnet with an active DHCP server.

Then restart the gateway by briefly disconnecting the voltage supply while the Ethernet cable remains plugged-in. Wait a few seconds after reconnecting the voltage supply, then click the Search

Devices button in the Ethernet Device Configuration Tool again.

3. Open web page for firmware download.

Ø Start the web browser on your configuration PC.

Ø In the address bar of your browser, enter the IP address of the gateway: http://<IP address>

Ê The Firmware Update page opens:

Figure 47: Firmware recovery via HTTP (as depicted in Internet Explorer)

4. Select firmware file for download.

Ø Click Browse… button, to open a dialog window for selecting the firmware file you want to download.

Ø Navigate to the directory in which the firmware file is stored, select the file, then click Open .

Note:

The name of the firmware file for the EU5C-SWD-SERCOS gateway is E030J0U0.nxf

Ê Path and name of the selected file are displayed in the field next to the

Browse… button.



© Hilscher 2017


5. Download firmware file to gateway.

Ø Click Transfer button to download the new firmware file to the gateway.

Ê After you have started the download by clicking the Transfer button, the validity of the firmware file is being checked by the system. If the file fails the validity check, an error message will be displayed. If the file passes, the gateway requests you to perform a reset in order to start the new firmware:

Figure 48: Reset after firmware download via HTTP (as depicted in Internet Explorer)

6. Perform reset.

Ø Activate the checkbox in front of Please confirm… to acknowledge that you want to reset the gateway.

Note:

You can use the Cancel button to uncheck the checkbox in front of

Please confirm...

Ø Click Submit button to start the reset.

Ê After successful reset, the following message is displayed:

Figure 49: Successful device reset message (as depicted in Internet Explorer)



© Hilscher 2017


ð The POW system status LED at the gateway shows steady yellow light.

The new firmware has been loaded and the gateway is ready for operation.



© Hilscher 2017

Technical data

15 Technical data

15.1 Technical data EU5C-SWD-SERCOS gateway

Category

General

Ambient mechanical conditions

Free fall, packaged

(IEC/EN 60068-2-32)

Ambient climatic conditions Operating ambient temperature

(IEC 60068-2)

Condensation

Storage

Electromagnetic compatibility (EMC)

Parameter

Part number

Dimensions

(W x H x D)

Weight

Mounting

Mounting position

Standards

Communication controller

Configuration and diagnostic interface Mini-USB

Integrated memory 8 MB SDRAM

4 MB serial Flash EPROM

Protection type

(IEC/EN 60529, EN50178, VBG 4)

Vibrations

(IEC/EN 61131-2:2008)

IEC/EN 61131-2 netX 50 processor

IP20

Constant amplitude 3.5 mm: 5 – 9 Hz

Constant acceleration 1 g: 9 – 150 Hz

Semi-sinusoidal 15 g/11 ms: 9 Shocks Mechanical shock resistance

(IEC/EN 60068-2-27)

Drop to

(IEC/EN 60068-2-31)

Drop height: 50 mm

Relative humidity, non-condensing

(IEC/EN 60068-2-30)

Pollution degree

Electrostatic discharge

(IEC/EN 61131-2:2008)

Electromagnetic fields (IEC/EN

61131-2:2008)

Value

9233.923

35 x 90 x 127 mm

160 g

Top hat rail 35 mm (IEC/EN 60715)

Vertical

Drop height: 1 m

-25…+55 °C

Prevent by suitable measures

-40…+70 °C

5…95 %

2

Air discharge (Level 3): 8 kV

Contact discharge (Level 2): 4 kV

80 – 1000 MHz: 10 V/m

1.4 – 2 GHz: 3 V/m

2 – 2.7 GHz: 1 V/m

EN 55011 Class A Radio interference suppression

(SmartWire-DT)

Burst

(IEC/EN 61131-2:2008, Level 3)

Surge

(IEC/EN 61131-2:2008, Level 1)

Radiated RFI

(IEC/EN 61131-2:2008, Level 3)

Supply cables: 2 kV

Sercos bus cable: 1 kV

SmartWire-DT cables: 1 kV

Supply cables: 0.5 kV

Sercos bus cable: 1 kV

0,15 – 80 MHz, 10 V, 80% AM / 1 KHz

89/95



© Hilscher 2017

Technical data 90/95

Category

Supply voltage

U

AUX

Supply voltage

U

POW

SmartWire-DT supply voltage

Connection supply voltages

SmartWire-DT network

Parameter

Rated operational voltage

Input voltage residual ripple

Protection against polarity reversal max. current I max

Short-circuit strength

Heat dissipation

Potential isolation

Rated operating voltage of 24-V-DC slaves

Supply voltage

Protection against polarity reversal

Protection against polarity reversal

Rated operational current I

Heat dissipation at 24 V DC

Potential isolation between U

POW

and

15-V-SmartWire-DT supply voltage

Bridging voltage dips

Repeat rate

Status display

Rated operational voltage U e max. current I max

Short-circuit strength

Connection type solid

Flexible with ferrule

Participant type

SmartWire-DT Master ASIC

Number of SmartWire-DT slaves

Baud rate

Address setting

Status display

Connections

Plug connectors

Value

24 V DC

-15 % +20 %

≤ 5 %

Yes

3 A

Note : If contactors with a total power consumption >

3 A are connected, a power feeder module EU5C-

SWD-PF1/2 has to be used.

No, external fuse FAZ Z3

Typ. 1 W

No

Typ. U

AUX

-0,2 V

24 V DC

-15 % +20 %

≤ 5 %

Yes

111 mA (with two participants)

2.66 W (with two participants)

No

10 ms

1 s

POW LED

15 V ± 3 %

0.7 A

Note : If contactors with a total power consumption >

0.7 A are connected, a power feeder module EU5C-

SWD-PF2 has to be used.

Yes

Push-in terminals

0,2 – 1,5 mm 2 (AWG 24 – 16)

0,25 – 1,5 mm 2

SmartWire-DT master

SWD-80P-RS485

99

125 / 250 kBd

Automatic

SmartWire-DT master: SWD LED, duo color red/ green

Configuration: Config LED, duo color red/green

Plug, 8-pole

Blade terminal SWD4-8MF2



© Hilscher 2017

Technical data 91/95

Category Parameter

Ethernet Sercos network Function of gateway

Baud rate

Interface type

Auto-Negotiation

Auto-Crossover

Value

Sercos Slave

100 MBit/s

100 BASE-TX

Supported

Supported

Address setting

Status display

By project configuration

Sercos LED: S , duo color red/green (orange)

2 x RJ45 Connector socket

Connector plug

Potential isolation

RJ45

Yes

Table 32: Technical data EU5C-SWD-SERCOS gateway

15.2 Technical data Sercos slave

Parameter

Maximum number of cyclic produced data 246 bytes (including 2 bytes Connection

Control and 2 bytes IO Status)

Maximum number of cyclic consumed data 246 bytes (including 2 bytes Connection

Control and 2 bytes IO Control)

Sercos address

Minimum cycle time

Topology

Communication phases

Value

1 … 511

250 µs (the reachable minimum cycle time depends on the number of input and output data used)

Line and ring

NRT, CP0, CP1, CP2, CP3, CP4, HP0, HP1,

HP2

Connections

Cross Communication (CC)

Acyclic communication (Service channel)

Supported Sercos version

Supported Sercos Communication Profiles

(SCP)

Supported Generic Device Profiles (GDP)

1 Consumer Connection

1 Producer Connection

Supported

Read, write, and standard commands

Third generation of Sercos

Communication specification version 1.1.2

SCP_FixCFG (Version 1 and 2)

SCP_HP (Version 1)

SCP_SysTime (Version 1)

SCP_Sync (Version 1 and 2)

SCP_NRTPC (Version 1)

SCP_SIP (Version 1)

SCP_TFTP (Version 1)

SCP_Diag (Version 1)

SCP_Syc (Version 1)

GDP_Basic (Version 1)

GDP_PWD (Version 1)

GDP_DiagT (Version 1)

GDP_Id (Version 1)

GDP_Rev (Version 1)

GDP_RST (Version 1)

Supported Function Specific Profile (FSP)

Reference to firmware version / stack version

Table 33: Technical data Sercos Slave protocol

FSP_IO

V1.0.6 / V3.3



© Hilscher 2017

Figure 27:

Figure 28:

Figure 29:

Figure 30:

Figure 31:

Figure 32:

Figure 33:

Figure 34:

Figure 35:

Figure 36:

Figure 37:

Figure 38:

Figure 39:

Figure 40:

Figure 14:

Figure 15:

Figure 16:

Figure 17:

Figure 18:

Figure 19:

Figure 20:

Figure 21:

Figure 22:

Figure 23:

Figure 24:

Figure 25:

Figure 26:

Figure 1:

Figure 2:

Figure 3:

Figure 4:

Figure 5:

Figure 6:

Figure 7:

Figure 8:

Figure 9:

Figure 10:

Figure 11:

Figure 12:

Figure 13:

List of figures 92/95

List of figures

Data flow EU5C-SWD-SERCOS Gateway...........................................................

20

Pinning of the Ethernet interface (RJ45) ..............................................................

29

Mounting principle of the gateway ........................................................................

32

Gateway power supply .........................................................................................

35

Connecting SmartWire-DT to gateway .................................................................

36

Connecting Sercos to gateway.............................................................................

37

Device Database dialog window in IndraWorks ...................................................

42

Imported SDDML files ..........................................................................................

43

Imported SDDML files in Library of IndraWorks ...................................................

43

Create new project dialog window........................................................................

44

Add Sercos master to project ...............................................................................

45

Wizard for configuring controller...........................................................................

45

Add gateway to project .........................................................................................

46

Gateway added as Sercos slave ..........................................................................

47

Sercos slave editor ...............................................................................................

47

Add SmartWire-DT device as Sercos module to the project ................................

48

Configuring Coordinator parameters ....................................................................

49

Changing Coordinator parameters .......................................................................

50

Configure device parameters ...............................................................................

51

Change device parameter values.........................................................................

52

Acyclic communication .........................................................................................

55

Open parameter editor .........................................................................................

57

Configure read request.........................................................................................

58

Activate read request............................................................................................

58

View response ......................................................................................................

59


61

Configure write request ........................................................................................

62

Activate write request ...........................................................................................

62

View result of write request ..................................................................................

63

SmartWire-DT specific Diagnosis.........................................................................

67

Diagnostic Number for Warning ...........................................................................

68

Diagnostic Message for Warning..........................................................................

68

IO Diagnostic Message for Warning.....................................................................

69

Diagnostic Number for Error.................................................................................

71

Diagnostic Message for Error ...............................................................................

71

IO Diagnostic Message for Error ..........................................................................

72


74

Changing IP address in parameter editor.............................................................

75

Changing subnet mask in parameter editor..........................................................

75

Changing standard gateway/router address in parameter editor .........................

76



© Hilscher 2017

List of figures 93/95

Figure 41:

Figure 42:

Figure 43:

Figure 44:

Figure 45:

Figure 46:

Figure 47:

Figure 48:

Figure 49:

Activating new IP network settings .......................................................................

76

Checking new IP address.....................................................................................

77

Firmware update via HTTP (as depicted in Internet Explorer) .............................

80

Reset via HTTP (as depicted in Internet Explorer) ...............................................

81

Ethernet Device Configuration Tool......................................................................

85

Found gateway in Ethernet Device Configuration Tool ........................................

85

Firmware recovery via HTTP (as depicted in Internet Explorer)...........................

86

Reset after firmware download via HTTP (as depicted in Internet Explorer)........

87

Successful device reset message (as depicted in Internet Explorer) ...................

87



© Hilscher 2017

List of tables 94/95

List of tables

Table 1:

Table 2:

Table 3:

Table 4:

Table 5:

Table 6:

List of revisions .......................................................................................................

5

Reference to hardware and firmware .....................................................................

7

Reference to software tools ....................................................................................

7

Reference to drivers ...............................................................................................

7

Directory of the product DVD..................................................................................

9

Documentation overview ........................................................................................

11

Table 7:

Table 8:

Signal words in safety messages on personal injury ..............................................

19

Safety signs in messages on personal injury..........................................................

19

Table 9: Signal words in safety messages on property damage ..........................................

19

Table 10: Safety signs in safety messages on property damage ...........................................

19

Table 11: Front view EU5C-SWD-SERCOS gateway ............................................................

25

Table 12: LEDs EU5C-SWD-SERCOS Gateway ...................................................................

26

Table 13: Description of the Gateway function LEDs .............................................................

26

Table 14: LED states for the Sercos Slave protocol ...............................................................

28

Table 15: Ethernet interface channel 0 and channel 1 pin assignment (RJ45) ......................

29

Table 16: Device type label EU5C-SWD-SERCOS Gateway.................................................

29

Table 17: Getting started ........................................................................................................

30

Table 18: Coordinator parameters..........................................................................................

50

Table 19: Configurable device options and parameters of SWD slave (EU5C-SWD-2A2A example) .................................................................................................................

53

Table 20: Elements of IDN P-0-2000.x.1 for read request......................................................

56

Table 21: Elements of IDN P-0-2000.x.2 ................................................................................

56

Table 22: Elements of IDN P-0-2000.[x].1 for write request ...................................................

60

Table 23: Elements of IDN P-0-2000.[x].2 for write request ...................................................

60

Table 24: Coding of Diagnostic Number.................................................................................

64

Table 25: Coding of IO Diagnostic Message ..........................................................................

65

Table 26: Coding of Diagnostic Number for Warning .............................................................

68

Table 27: Coding of IO Diagnostic Message for Warning.......................................................

69

Table 28: Diagnosis Codes of Gateway .................................................................................

70

Table 29: Coding of Diagnostic Number for Error...................................................................

71

Table 30: Coding of IO Diagnostic Message for Error ............................................................

72

Table 31: Controls in Firmware Update Page.........................................................................

80

Table 32: Technical data EU5C-SWD-SERCOS gateway .....................................................

89

Table 33: Technical data Sercos Slave protocol ....................................................................

91



© Hilscher 2017

Contacts

Contacts

HEADQUARTERS

Germany

Hilscher Gesellschaft für

Systemautomation mbH

Rheinstrasse 15

65795 Hattersheim

Phone: +49 (0) 6190 9907-0

Fax: +49 (0) 6190 9907-50

E-mail: [email protected]

Support

Phone: +49 (0) 6190 9907-99


SUBSIDIARIES

China

Hilscher Systemautomation (Shanghai) Co. Ltd.

200010 Shanghai

Phone: +86 (0) 21-6355-5161


Support

Phone: +86 (0) 21-6355-5161


France

Hilscher France S.a.r.l.

69500 Bron

Phone: +33 (0) 4 72 37 98 40


Support

Phone: +33 (0) 4 72 37 98 40


India

Hilscher India Pvt. Ltd.

Pune, Delhi, Mumbai

Phone: +91 8888 750 777


Italy

Hilscher Italia S.r.l.

20090 Vimodrone (MI)

Phone: +39 02 25007068


Support

Phone: +39 02 25007068


Japan

Hilscher Japan KK

Tokyo, 160-0022

Phone: +81 (0) 3-5362-0521


Support

Phone: +81 (0) 3-5362-0521


Korea

Hilscher Korea Inc.

Seongnam, Gyeonggi, 463-400

Phone: +82 (0) 31-789-3715


Switzerland

Hilscher Swiss GmbH

4500 Solothurn

Phone: +41 (0) 32 623 6633


Support

Phone: +49 (0) 6190 9907-99


USA

Hilscher North America, Inc.

Lisle, IL 60532

Phone: +1 630-505-5301


Support

Phone: +1 630-505-5301


95/95



© Hilscher 2017

No results