ZOJE ZJ9610 Manual

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3.01

3.02

3.03

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ZJ9625, ZJ9620, ZJ9610 ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...... 5

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4

5

5.01

5.02

5.03

5.04

5.05

5.06

5.07

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6

6.01

6.01.01

6.02

6.02.02

6.02.03

6.02.04

6.02.05

6.02.06

6.02.07

6.02.08

6.03

6.04

6.05

6.06

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7 mai1Ei\1r .................................................................................... 11

7.01

7.02

7.03

7.04

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From the library of: Superior Sewing Machine & Supply LLC

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7.05

7.06

7.07

7.08

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23

8

8.01

8.02

8.03

8.04

8.05

8.06

8.07

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9

9.01

9.02

9.03

9.03.01

9.03.02

9.03.03

9.03.04

9.03.05

9.03.06

9.03.07

9.03.08

9.03.09

9.03.10

9.03.11

9.03.12

9.03.13

9.03.14

9.03.15

9.03.16 if.J'M··· ... ... ... ... ... .. . ... ... ... ... ...... ... ... ... ...... ... ... ... ... ... ...... ... ... ... ...... 29 xtif.J>MifF1'19:l!i'o:if-········································································ 29

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9.03.17

9.03.18

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9.03.20

9.03.21

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9.03.22

9.03.23

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9.03.25

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9.03.27

9.03.28

9.03.29

9.03.30

9.04

9.04.01

9.04.02

9.04.03

9.04.04

9.04.05

9.04.06

9.04.07

9.04.08

9.04.09

9.05

9.05.01

9.05.02

9.05.03

9.05.04

9.05.05

9.05.06

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1

1.01

1.02

1.03

2

Safety ...................................................................................... J

Safety symbols .......................................................................... J

Important points for the user ........................................................... J

D,anger ............................................................... ····················2

Proper use ............................................................................. 4

3

3.01

3.02

3.D3

Specifications .......................................................................... 5

ZJ9625, ZJ9620, ZJ9610 .................................................................... 5

Needles and threads .................................................................... 5

Possible models and subclasses ..................................................... 6

4 Explanation of symbols .............................................................. 6

5

5.01

5.02

5.03

5.04

5.05

5.06

5.07

Controls ........................ ·' ................... , .................................. 'I

Keys on the machine head (only for machines with -D3 ) ..................... .. ':/

Bobbin thread monitoring with stitch counting ................................... 'I

Pedal ...................................................................................... 8

Lever for lifting roller presser ........................................................ 8

Knee lever ................................................................................ 8

Key for setting stitch length ........................................................... 9

Swing out roller presser .............................................................. 9

6

6.01

6.01.01

6.02

6.02.02

6.02.03

6.02.04

6.02.05

6.02.06

6.02.07

6.02.08

6.03

6.04

6.05

6.06

Installation and commissioning ................................................. -10

Installation ............................................................................... ·10

Adusting the table height ..................................... ' ........................ ·10

Fitting th.e machine cover ............................................................. -l2

Mounting the flange motor to the bearing plate .................................. ·12

Mounting the belt guard of the flange motor ........................................ -14

Connecting the safety switch .......................................................... -14

Commissioning ...... ................................................................... ·15

Tilted work base ...................................................................... ·15

Table top cutout ......................................................................... -16

Mounting the table top ................................................................ -16

7

7.01

7.02

7.03

7.04

Preparation ........................................................................... ··17

Inserting the needle on model ZJ9620 ............................................. ··18

Winding the bobbin thread; adjusting the primary thread tension ................ -19

Removing/Inserting the bobbin case ................................................ ··20


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7.05

7.06

7.07

7.08

Threading the bobbin case/ Adjusting the bobbin thread tension .. .. .. .. .. .. .. .. .. 20

Threading the needle thread and regulating its tension on model ZJ9625 and

ZJ9610 ....................................................................................... 21

Threading the needle thread and regulating its tension on model ZJ9620......... 22

Setting the stitch length .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 23

8

8.01

8.02

8.03

8.04

8.05

8.06

8.07

Care and •naintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Checking f-\,ljusting the air pressure ...... ... ... ... ... ... ... ... ...... ... ... ......... 24

Cleaning the air filter of the air-filter/lubricator.................................... 25

Cleaning.. . .. .. .. .. .. .. .. . .. . .. . .. . .. . .. .. .. .. .. .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. .. 25

Oiling the hook .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. . .. . .. .. .. .. .. .. .. .. .. .. .. .. .. . 26

Oil bowl for hook lubrication.................. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 27

Filling the oil reservoir of the thread lubrication unit.............................. 27

Lubricating the bevel gears.. . .. . .. . .. . .. . .. .. .. .. . .. .. .. .. . .. . .. . .. .. .. .. . .. .. .. .. .. .. 28

9.03.15

9.03.16

9.03.17

9.03.18

9.03.19

9.03.20

9.03.21

9.03.22

9.03.23

9.03.24

9.03.25

9.03.26

9

9.01

9.02

9.03

9.03.01

9.03.02

9.03.03

9.03.04

9.03.05

9.03.06

9.03.07

9.03.08

9.03.09

9.03.10

9.03.11

9.03.12

9.03.13

9.03.14

Adjustment .. . .. . .. .. .. .. . .. .. .. .. . .. . .. . .. . .. . .. . .. . .. . .. .. .. .. . .. . .. . .. .. .. .. . .. .. .. 29

Notes on adjustment......... .. .. .. .. . .. . .. . .. . .. . .. . .. .. .. .. . .. . .. . .. . .. . .. .. .. .. . .. . 29

Tools, gauges and other accessories................................................ 29

Adjusting the basic machine...... .. .. .. .. . .. . .. . .. . .. . .. .. .. .. . .. . .. . .. .. .. .. . .. . .. . 30

Needle position in sewing direction on the ZJ9625 and ZJ961 0 .. . .. .... .. .. .. 30

Needle position in sewing direction on the ZJ9620.............................. 31

Preliminary adjustment of the needle height .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 32

Needle rise, hook clearance, needle height and needle guard on the ZJ9625...... 33

Needle rise, hook clearance, needle height and needle guard on the ZJ9620 . . . . . . 35

Needle rise, hook clearance, needle height and needle guard on the ZJ9610 .. .. .. 37

Needle position crosswise to sewing direction on the ZJ9625.. .. . . . . . . . . . . . . . . . . . . . . 39

Needle position crosswise to sewing direction on the ZJ9620..................... 40

Needle position crosswise to sewing direction on the ZJ9610........................ 41

Height and stroke of the bobbin case opener .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 42

Height of the feed wheel on the ZJ9625...... .... .. .. .. .... .. .. .... .. .... .. ............ 43

Height of the feed wheel on the ZJ9620 .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 44

Height of the feed wheel on the ZJ9610 .. ...... .. .... .. .... .. .... .. .. .. .. .... ...... .. .. 45

Stitch length control eccentric .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 46

Stitch length scale disk .. .. .. .... .. ...... .. .... .. .. .. .... .. .. .... .. .. .. .... .. .. .. .. .. .. .. 47

Shaft crank to feed wheel drive .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 48

Shaft crank to roller presser drive...................................................... 49

Clearnce between roller presser and feed wheel .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 50

Roller presser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Stitch length on stitch length scale .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 52

Synchronization of roller presser and feed wheel .. ... .. .. .... . .. . .. . ... . . .. ... . ... .. 53

Retainer( only on ZJ9620)... ...... ...... ...... ...... ... ...... ... ...... ...... ... ...... 54

Knee lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Needle thread tension release . . . . . . .. .. . . . .. . . .. . .. . . .. . . . .. .. . . . . . . . . . . . .. .. .. .. . . .. . . . . 56

Thread check spring (ZJ9625 and ZJ9610) .... .. .... .. .. .. .. .. .... ...... .. .... .... .. 57

Thread check springs (ZJ9620) .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 58


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I.

9.03.27

9.03.28

9.03.29

9.03.30

9.04

9.04.01

9.04.02

9.04.03

9.04.04

9.04.05

9.04.06

9.04.07

9.04.08

9.04.09

9.05

9.05.01

9.05.02

9.05.03

9.05.04

9.05.05

9.0SM•

Bobbin winder ............................................................................. . 60,

Pressure of roller presser ................................................................. . 61

Lubrication ................................................................................ . 62

Re-engage safety coupling .............................................................. . 63

Adjusting the thread trimmer-0 ........................................................ . 64

Resting position of the roller lever/radial position of the control cam ........ . 64

Position of the thread catcher holder ............................................... . 65

Distance between thread catcher and need!e plate ................................... . 65

Position of the thread catcher .................................................. , ..... . 67

Knife position and knife pressure ..................................................... . 68

Bobbin thread retaining spring ....................................................... .. 69

Manual cutting test .................................................................... . 70

Releasing the tension ............................................................ , ....... . 71

Linkage rod (only for ZJ9620) ........................................................ . 72

Adjustinent backtacking mechanism-03 ............................................... . 73

Needle in needle hole( only for ZJ9625 and ZJ9610) ............................... .. 73

Coupling for roller presser drive ........................................................ . 74

Bever gears for feed wheel drive (on the ZJ9625 and ZJ9620) .................... . 75

Bevel gear play( on the ZJ9625 and ZJ9620) ......................................... . 76

Bevel gears for feed wheel drive (on the ZJ9610) .................................. .. 77

Bevel gear play( on the ZJ9610) .......................................................... . 78

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1. 't7:1t Safety

1.01 ¥=t~'t7:1t00~ Safety symbols.

A fe;llfr{;L'i"[! Danger!

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Danger of injury for operating and specialist personnel!

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Do not operate without finger guard and safety devices.

Before threading, changing bobbin and needle, cleaning etcs witch off main switch.

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Important points for the user e 1!ffl tll, aJJ

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This Instruction Manual is a component of the machine and must be available to the operating personnel at all times. e

The Instruction Manual must be read before operating the machine for the first time. e

The operating and specialist personnel must to be instructed in the safeguards of the machine and safe work methods. e

It is the duty of the user to operate the machine in perfect running order. e

It is the obligation of the user to ensure that none of the safety mechanisms are removed or deactivated. ·• e

It is the obligation of the user to ensure that only authorized persons operate and work on the machine.


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A working area of 1 meter is to be kept free both in front of and behind the machine in operation so that the machine is always easily accessible.

:tE£i~JM~'il'P. ::fiif1:E£ii'Jlti!R~xill\l{!( f:EfoJE<illi! 1HEi~HLfE89fitllfr!

Never reach into the sewing area while sewing! Danger of injury by the needle! iJlilli!~::Cfti1~'P, fi~!

::fiif:tEI ftil' J:$:fff"J4t!J~~! 4t!lo"off;)}!(-Fft:Dt;)}!(:f!i'JE(J{_JO]" ctr;)}!(IJYTi5L 'i.894t!l~fjji'i;:8{]fit~il!

Never leave objects on the table while adjusting the machine settings!

Objects can become trapped or be slung away! Danger of injury!

::fi:'f:ffz;/J~'A3!i:iM4 1 8{]tJ1Am! lt'Jf,):ffl*~~·ij\":!!l:. 31nJJ§f~*411t. tJLlmfl"lnJ

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Do not operate the machine without support 1! Danger due to topheavy sewing head! Machine can tip over backwards when tilted!

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t<~ Safety

1:Ert.JJ§fijjj;J<4HL~~iJIJ:Jtf.dl,@Tf:A!

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Switch the machine off before tilting it backwards!

Danger of injury if the machine is started accidentally!

71'i'r7f?,}]~ '!lt!E~#JP 'i::L281f!L<l~ !

11r&ti~~Mf1Y~?,}]itfnilia<Httll&!

Do not operate the machine without its take-up lever guard 2!

Danger of injury due to the motion of the take-up lever!

'Iff fi t~ niJ ll'H* 81 f) L@ 71' i'f-i± HIR~E' t!CFlltr Tf?,}] ! 1? H& ~:1!3-f*JP H&lll1i :!ll

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On machines with thread lubricator, only operate the machine with the eye guard 3 lowered! The eye guard 3 protects the eyes from oil particles from the thread lubrication!

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81 ~!Zi;JJ &Jll'f% 1!.' (J{J~ I!& !

Do not operate the machine without belt guard 4!

Danger of injury by rotating drive belt!

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Do not operate the machine without tilt lock 5!

Danger of crushing between sewing head and table top!

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ZJ9625 Mlf'-#, r~J!l. 'ffi'1HJ!i$J:iS*'I-1t, m1tJJ'Il!ill'fP IEJZJ'ifi·ErtJttJ't!i(l';:flii~i'JJ

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Is a single needle, high-speed post bed sewing machine (post to the left of the needle) with driven feed wheel and roller presser and synchronized needle.

ZJ9620 :li!:Xltit, iflil£, 11Hl:fi!U;IJJ2<t41t, m1tEEJl!1JErtitt:r~r~:flii#iii'Jl:fJL"

Is a double-needle, high-speed post bed sewing machine with driven feed wheel and roller presser.

ZJ9610 M.>¥'-~1,

;%)![, w1'fil!i$J:iSi'4$t, m1tEEJl!1l;fPIEJ~~I·ErtJttJ't!i(l';:flii~i'Jl tJL c ttJ'tl~ t&

1'E

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Is a single needle, high-speed post bed sewing machine (post to the right of the needle) with driven feed wheel and roller presser and synchronized needle.

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The machines are used for sewing lockstitch seams in the leather and upholstery industries.

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Any use of these machines which is not approved by the manufacturer shall be considered as improper use! The manufacturer shall not be liable for any damage arising out of improper use! Proper use shall also be considered to include compliance with the operation, adjustment, service and repair measures specified by the manufacturer!

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3.01

3.02 tJul~~tm Specifications

15Uf~~W. Specifications

ZJ9625, ZJ9620, ZJ9610&

&l<iiE:!IJ!* Stitch type··· .. · ........ · ........ · .. · .. · .. · .. · .. · .. · .. · .. · .. · 30 I (%1*&1<~/lockstitch) t£1-#$tffi/l!ill'iB!:i::tii:il.t

Clearacne under roller presser .. · .. · .............. · .. · .. · .. · .. · 7 mm

'£fa] :lt.!lt

Clearance width ........ · .... · ............ · .. · .. · .. · .............. ; ............ 245 mm

"i':fBlii'iiJt Clearance height ........................... ··· ................................. 115 mm

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JJt Post height ...... · .... · .............. · ........ · .. · .. · .................... · 180 mm fJi&JltJUfl/k.R. >t

Sewing head dimensions

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Length .. · .. · .. · ............ · ............. · .. · .. · .. · .. · .. · .. · .. · .. · .. · )d"Jiapprox. 615 mm

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Width · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · :;ld"J/approx. 240 mm

?.1IJ

/t( E'tlit:LI:) Height (above table) .. · .. · .............. · .. · · .... · .. · *t"J/approx. 500 mm

Jlttlit.R./t

Bedplatc dimensions" .... · .......... · · .... · .. · .............. · ........ · 518 x 177 mm

~ii'ii:iai!t Max.speed

ZJ9625, ZJ9620, ZJ9610 A+ Bi\~!/Model &\i;~/5}/spm+

ZJ9620, ZJ961 0 C:!IJ!/Modcl .. · .. · .. · .. · .. · .. · .. · .. · .. · .. · · .... · .. · ........ · 2000 ~~/7}/spm•

Nli&l<~li.S

I

Connection data f'F ~ffi Operating voltage .... · ............ · .............. · ........ · 230 V ± 1 0%, 50/60 Hz

JIJt**EJfJJJJ¥ Max.power consumption .............. · .............. · .................. 1.2 kVA fliH"r H Fuse protection .. · .. · .. · .. · .. · .. · ........ · .. · .. · .. · ...... · ........ 1 x 16 A, pg J;Uinsert

Needles and threads f<!Hffit/!-""" (N m) tJLil'J :®:*:•

A.:iili:HtiE!ili\ q~Jll*lt t(i.{iL 1/1 OOmrn

A 60/3 70

40/3 90 B

c

15/3 120

ZJ9625 tfltl ~!:IE

134

134

ZJ9620 t!WI~Ut

134-35

134-35

ZJ9610 t!ltt~!:IE

134

134

134

Thread thickness

Model (Nm) max.

Synthetics

"""Needle thickness

1/100mm

A 60/3 70

ZJ9625 ZJ9620 ZJ9610

Needle system Needle system Needle system

134 134

B

c

40/3

15/3

90

120

134 134-35

134-35

134

134


5

tt71tficfm Specifications

.A. .t!lG ftffl Jl.'lf IPl :W5ii\JJ't (lfJ :Jt 'to f'i'"R IY-1 ~x •

.A. or similar strengths of other types of thread itllJI:

A ll¥1'4

B

C

't'i$*4

W:¥4

Note: A lightweight materials

B Medium-weight materials

C Medium-heavy materials

3.03 "TfJ!ifft~tJLM&7tVLM Possible models and subclasses

ZJ9625, ZJ9610

A 11'1 ·· · ··· · ·· · · · ·· · ·· · · · · · · · · · · ·· · ·· · · · · · ·· ·· · · · · ·· · ·· · ·· · ·· · · · · ·· · ·· · · ·· · · · · · ·mffl +~~JJ~lifl:11'!;f.H.il

ModelA····························································For sewing lightweight materials

ZJ9625, ZJ961 0

B M .............................. ··· ............... ··· .................. mffl+§JUJJ'i''1!iWI'l!t.t1'4

Model B·· · · · · ·· · ·· · · · · ·· · ·· · ··· · · · · · · ·· · · · · ·· · ·· · · · · · · · · · · · · · For sewing medium-weight materials

ZJ9620, ZJ9610 c 11'1 ································· ··· ··· ········· ··· ··· ··· ··· ··· ··· ··· ········· mfflr;~iiJJJ'H.tt4

Model C · · · ·· · ·· · · · · · ·· · · · · · · ·· · · · · · ·· · · · · · · ·· · · · · · · · · · · · · · ·· · For sewing medium-heavy materials flitiJQi!it ~Additional equipment

71- t!l11'! -D · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

§ Z9J !Jj

!3t '1!11:

Subclass-D·· · · ·· · · · · · · ·· · · · · · · · · · · · · · · · · ·· · · · · · · · ·· · ·· · ·· · · · · · · · · · · · ········Automatic edge trimmer

?1-mmm····································§ZlJ:JM!'X'\!1•.

§~~ffi••~·•~••

Subclass-D3 ······Automatic edge trimmer, automatic presser foot lifter, backtacking device.

4 I -ft.~~ Explanation of symbols

~*1tffl*~~op. m~mfi(lfJI~~-~MA$~~~(1fJE5-~.

J!!f1~ffl (lfJ E t.ii'~WT:ftl1l';8::

In this Instruction Manual, work to be carried out or important information is accentuated by symbols which have the following meanings:

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Note, information

1~~

Cleaning, care

Lubrication rit?. 1t:*.l'l!. i.!ll~. r1i'1t:* c.Rilb!J1f\[Jc.A.V'\%Ji'Z(IfJI1tl

Maintenance, repairs, adjustment, service work (only to be carried out by technical staff)

6


5

5.01

1*1'Fnflf Controls

Controls tJldld'li:i'M! ( -&Jfl '8 -D3i'J(J1'JL~)

Keys on the machine head (only for machines with-03)

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As long as key 1 is pressed during sewing, the machine sews in reverse direction. e

Keys 2 can be used for parameter settings,

Instruction Manual of Electronic Control.

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5.02 1f ~:i!mi.H& J1Jfil3 1'8 ~ ~ lliiJ ~

Bobbin thread monitoring with stitch counting

\

Machines without-03/ .. e :tfiis:jUJ'N i&: iiJbi'£ g&:i:frr:k~'-1 1 oo-t-~JiE, :&7't

=-

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About 100 stitches before reaching the preset number of stitches, LED 1 Flashes. e

After the thread has been trimmed and the bobbin changed, The stitch counting begins anew.

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Presetting the number of stitches, see Instruction Manual of

Eleatric Control. i', i

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~1'Fnft!: Controls

5.03 ll;!il& Pedal

5.04

0= ilttll:{iL:li Neutral position

1

= !Jii?JJ Sewing

2= tilililiff~tlliH!IJ C{:[ji:~i'f -D3 .. 1¥JVl<tLU

Raiser roller presser( on machines with-03 .. )

3= ~~- ({:E'JO<~i'f-D .. Il{];l)li!i'iJ:)

Trim sewing threads (on machines with-D .. )

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2

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3 .

Lever for lifting roller presser

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The roller presser can be raised by turning lever 1.

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The roller presser can be raised by pressing the knee lever 1 in the direction of the arrow.

8


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!fd'J:::JC14 Controls

5.06 ~~*11ri5tll~i@

Key for setting stitch length i

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The stitch length is set by pressing key 1 and turning the balance wheel (see

Chapter 7.08 Setting the stitch length).

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5.07 lliJl!l! rliJ 7H~

Swing out roller presser e ~

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When the roller presser is raised, it

. can be swung out by pulling it lightly downwards.


9

~~;fiJiA$ Installation and commissioning

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Installation and commissioning

13:!1'!. &:, {il! :ilt 'if PIT 1f l'l

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The machine must only be installed and commissioned by qualified personnel!

All relevant safety regulations must be strictly adhered to!

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If the machine is delivered without a table, be sure to use a otand and table top that can hold the weight of the machine with its motor.

It is very important to ensure that the stand of the machine is firm and steady, also during sewing.

'.t: ~ Installation

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The site where the machine is installed must be provided with suitable connections for electric current.

It must be ensured that the standing surface of the machine site is firm and horizontal. and that sufficient lighting is provided for.

~~~-lll~-8(]-~. J§lf.lj(f~.

For packing and transportation reasons the table top is in the lowered position. The table height is adjusted as described below.

6' 0 1 . 0 1 €1' 1:& m; 13£ 1¥1 iffill!I1E

Adjusting the table height

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Loosen screws 1 and 2 and set the table height as required. e

Firmly tighten screw 1. e

Set the required pedal position and tighten screw 2.

10


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~~:flli:tt$ Installation and commissioning

6.02 $:~~~ Fitting the reel stand

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Fit the reel stand as shown in Fig. e

Afterwards insert the stand in the hole of the table top and secure it with the nuts provided.

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Switch of the machine! is the started accidentally! e

Screw on the tilt lock 1 provided in accessories, using screw 2. a

Do not operate the machine without sewing head and table top!


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Fitting the machine cover

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Slide the slots of the lower section of the cover 1 behind the heads of screws 2 and attach with screws 3, then tighten screws

2 through the holes. e

Attach right and left cover sections with screws 4.

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Mounting the flange motor to the bearing plate e J!nOOJ'JT7J', FH~fi3¥l'-:t/':W11IT!J.€3i~EI'.4J

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Attach bearing plate 1 to motor2 with screws3 as shown in Fig. e

Remove the wedge from motor shaft 4. e

Attach angle bracket 5 with screws 6. e

Fit toothed belt wheel 7 to the motor shaft 4, so that the point of the screw is located in the the groove of motor shaft. e

Screw threaded stud 8 into the bearing plate 1.

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6.02.05 '111¥* , ,_ iY-J ~ J::

Mounting the flange motor to the machine

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Attach bearing Plate 1 of motor 2 to the machine case with screws 3.

(Onely tighten screws 3 lightly ).

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Mounting the toothed belt and adjusting the tension

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In this position fit toothed belt 1. e

Swing the bearing plate 2 of the motor,so that the toothed belt is tensioned. e

In this position tighten screws 3.


13

~~::fllit\:$ Installation and commissioning

6.02.07

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Mounting the belt guard of the flange motor e F!l~H2li13[1!JJEE'l'lil'il1JJP"ll 1o e

Attach belt guard 1 with screws 2 and '3.

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When the sewing head is tilted back, the safety switch prevents the machine starting when the main switch is on.

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6.04

~~flliJ\$ Installation and commissioning

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Check the machine, particularly the electrical wiring for any damage.

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Clean the machine thoroughly and then oil it or fill oil in (see Chapter 11 Care and maintenance). e

Have a mechanic check whether the motor of the machine can be operated with the available power supply, and that the motor is correctly connected in the junction box. If there are any discrepancies. the machine must not be operated under any circumstances.

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When the machine is running, the balance wheel must turn towards the operator.

If it does not, the motor connection must be changed by a mechanic. e

Machines with pneumatic equipment must be connected to the compressed air supply. The pressure gauge should indicate a pressure of 6 bar. If necessary, adjust to the correct setting (see Chapter 8.01 Checking Adjusting the air pressure). ftm~H8x~~

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6.05 E?t!.Hf;ft!lffMfi:R -t

Tilted work base

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7.01 rJL~fliT Preparation fJL~(f£~ Preparation

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All instructions and regulations in this lnstrution Manual must be observed.

Special attention must be paid to all safety regulations!

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All setting-up work must only be carried out by personnel with the appropriate training. For all setting-up work the machine must be disconnected from its power supply by turning off the on/off switch, or removing the plug from the electric power socket.

,f:EZJ9625 ;fll ZJ961 O,j:JLlli!J:~fJL'ft

Inserting needle on model ZJ9625 and ZJ9610

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Switch the machine off! Danger of injury if the machine is started accidentally!

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Only use needles of system 134

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Raise the roller presser 1 and swing it out. e

Loosen screw 2 and insert the needles as far as possible. The long groove must face to the right on model ZJ9625 and to left on model ZJ9610. e

Tighten screw 2 and swing roller presser 1 back to position. tJL#Ef]Jlliffll[l( t!<'f:IJl*!iEfJ't\'1 ~, i::li.fOJ'Jrg)f§g]Ef]M'if4 C

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The Choice of needle depends on the model of the machine and the thread and material used (see Chapter 3.02 Needles and threads).


17

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;t;JL~ft-ilPreparation

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7.02 :B:ZJ9620;t]L~J:~;t]L#

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Inserting the needle on model ZJ9620

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Raise the roller presser 1 and swing it out. e

Loosen screws 2 and insert the needles so that the long groove of the left needle is facing right, and that of the right needle is facing left. e

Tighten screws 2 and swing roller presser 1 back into position.

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;tJL~<l~ Preparation

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Winding the bobbin thread; adjusting the primary thread tension e i'J-1-2i¥Jt.!N.•1 'k'lUumt\!~1l!i2_L e j!Q

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Place an empty bobbin 1 into bobbin winder spindle 2. e

Thread the bobbin as shown in Fig. And wind it clockwise around bobbin 1 a few times e

Switch on the bobbin winder while pressing bobbin winder spindle

2 and lever 3.

The bobbin is filled up during sewing.

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The thread tension of bobbin 1 can be adjusted by knurled screw 4. e

The bobbin winder stops automatically when bobbin 1 is full.

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If the thread is wound unevenly:.

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Tighten nut 5.

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19

;ffl~£~ Preparation

7.04 lliU±! /~A.t!t ~

Removing/Inserting the bobbin case

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Removing the bobbin case:

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Open the post cap. e

Raise latch 1 and remove bobbin case 2.

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Inserting bobbin case:

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Insert bobbin case 2. e

Close the latch and close the post

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ZJ9620 is shown in Fig. e :#1-:l&•l):li<A:!&%1

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Insert the bobbin into the bobbin case 1. e

Pass the thread through the slot under spring 2. e

Pass the thread through the notch. e

Adjust the thread tension by turning screw 3.

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When the thread is pulled, the bobbin must rotate in the direction of the arrow.

20


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7.06 rJL~at-11i Preparation

ZJ9625,&ZJ961 O:!'JLlli'J::l"iftt~:.ff: im! iHt~91UJ

Threading the needle thread and regulating its tension on model ZJ9625 and ZJ961 0.

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Tilt up the eye guard 1. e

Thread the needle thread as shown in Fig. e

On model ZJ9625 the needle is threaded from the right to the left, and on model ZJ961 0 from left to the right. e

Adjust the needle thread tension by turning milled screw 2.


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7.07 ;fEZJ9620:t1L'M l:tf'tt~Ji'iJiii1Ht·;~'*:1J

Threading the needle thread and regulating its tension on model ZJ9620

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Tilt up the eye guard 1. e

Thread both needle threads as shown in Fig, e

The left needle is threaded from right to the left, and the right needle from the left to right. e

Adjust the needle thread tension by turning milled screw 2.

22


7.08

;f:JL~fl~ Preparation

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Press key 1 and at the same time turn the balance wheel until the stitch setter clicks into position. e

Hold down key 1 and turn the balance wheel to and fro until the stitch length required is shown on the scale 2 opposite the bottom edge 3 of the belt guard recess. s

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Care and Maintenance


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8.01

Clean .. ···························· ···daily, more frequently if in continuo~o,; operation

Oil level {thread lubrication/hook lubrication) .................... · daily, before use

Oil the hook ................................................................... daily, before use

Lubricate the bevel gears ...................................................... once a year

Check/adjust air pressure ................................................ daily, before use

Clean air filter of air filter/lubricator .. · ........ · ........ · ........ · .. · .. · when required l::i£ ~ i"BJ ~ ~ fto~ I¥J -'!":~$] tn.~J.E 1Til1 i"BJ i!i1: :IE~

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These maintenance intervals are caculated for the average running time of a single shift operation. If the machine is operated more than this, shorter intervals are recommended.

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I iJilJTi ~ 1J

Checking Adjusting the air pressure e :tE

4l)' IJ:3f:fJL 1lrJ, ili~'l:! 7t >1ft J'l'-9, Jli~1l:~:ii'

'i'""' ffi jJ

0 e "t.lli~11:16·~iJiJik:ii'6 bar~'Y'"'l,ffijJ o e !lP!ll!fm~ll1, 0Jii'J~Jit11L

• ,l;]Jll:;, it.Jl:tHfJifE~Ji(Ecffi2, HLI:"'l,ffi~Jlk

71'6 bar~ -9, !lifJ 71 .¥ o e

Before operating the machine, always check the air presure on gauge 1. e

Gauge 1 must show a pressure of 6 bar. e

If necessary adjust to this reading. e

To do so, pull knob 2 upwards and turn it so that the gauge shows a pressure of 6 bar.

1: i' l

I',

1'·1

24


•

·'


8.02

Clean the air filter of the air-filter/lubricator

=* m ltl.imi ' hA.~ "'\il!iii!l'~iiliJ ffi'~ J: tJl; T Bim; ~"'\ tt ~


Disconnect the air hose at the air-filter/lubricator.

7.klf 1 'P

(!<]

1.k tiF~,

Draining water bowl 1: e :tEhA.~ "'\ ~ii!l'~iiliJtlf i!Hi'i' T E!im;~ "'\

7.ktf1

<P

(J<JJJ'i1l i9Jtlr~

0 e

Water bowl 1 drains itself automatically when the compressed-air hose is disconnected from the air-filter/lubricator. ii!fiS tt~

Cleaning filter 2: e JTT7.ktf1 o

• Jf)C

:±! J1 il!i 1"'12

0

• ffl E!i;m~ "'\J"il(;='lf !F p;j ~~ e JT Attil!i 1"'12#~ 1 ~§I ~

~/~'Jtlf~J:o e

Unscrew water bowl1. e

Take out filter 2. e

Clean filter 2 with compressed air or isopropyl alcohol. e

Screw in filter 2 and screw on water bowl1.

8.03

fr!Im

Cleaning

-cy7i:if!l~i'flifE'*, lifE'*~fol6i·$&3, J£o:l!tl'f~JE1fl!>t, -cy7i:ii!J~a$ixo

Clean the hook; hook compartment and toothed wheel 3 every day, several times if in continuous use

* m ltl.imi ' i'Jtjj(tJL i1U"::~Ht!l!l]i9J 195 ilf

(!<] ie; ~




25


8.04

• ~#;JfJtl\IJ:!l\!'i1'1j{j'[J!l'o

• rr 7f tt 'rtmo:I!Hill. I!Jul:J

• JT;f'~pgftl:!J<j§-1 fi<Jt~~

0 i31 :Jt'fll1* .c,.

0 e #z;!J'f-1'&, J[3'1J1*%2E8~;lifflnrA!ifE1*E8~ j1'l 1*1 /\:t<J5mm o

• If)(

:±l1* J'E2

0

• ffl;piJ!lljj!fjj!j)iJE1*j>!'l

0

• ~ ~lil!i t'ri31J'E2 E8 "" :±l4;liffl$

?tlll!i ilA #:tJi( E811fl j1'l 'f! o

• JT~I*J:jgt:!J<i511¥Jt~~:Jt~ffitt'ftmo;j)j(rjl1l

0 e

Bring I he needle bar to its highest position. e

Open the post cap and removP 'he bobbin case cap and the bobbin. e

Unscrew hook gib 1. e

Turn the hand wheel until the point of bobbin case 2 penetrates into the groove of the hook race approx. 5mm. e

Remove bobbin case 2. e

Clean th hook race with paraffin. e

When inserting the bobbin case 2, ensure that the horn of the bobbin case 2 engages in the groove of the needle plate. e

Screw hook gib 1 back on and close the post cap.

~nfE~:tmllll Oiling the hook

L.J::!l. iJ]i !


Danger of injury if the machine is started accidentally! e 4l$7'.:8:1-2 i!llii!lll'IJ I*Ji31:!1<"i§"E8:JL 1

'f! o e 1t;fJL~UJ::$lltr.&tE*l!llf-'J<;fJLJi§', il:AJLi!lli illi3'1J!iiE1*1¥Jj>!'l 'fl ( ~ llif:!I<!Yf:>F)

0 e

Pour 1-2 drops of oil into hole 1 of the hook gib daily. e

Before commissioning the machine, and after long periods out of operation, pour a few drops of oil into the hook race

(see arrow).

'i

II

26


'


8.05

Oil bowl for hook lubrication

_,

'~

'

I - -

A_, i'E 1Jf ftirfl i:X.If i[1

1:Jl

lltr~ 1'l: ill! :li!:o :J6,;_m~ i*~

<P

tr iJ]J

0

Check the oil level before each use.

There must always be oil in reservoir

1.

Jm 511:/lii 'll! PJ il!U:i!.JP illHL:!m 1llJ o

If required refill oil through hole.

_, n"

""'

::3

.Rfti/ff<J:'FH:tE40't 111-'JLJ:!JJ!iliffl' j,J

22.0 mm

2

/s ;f!li'~15'tlltffi'ffl'j,J

0.865 g/cm3 Ef.Jifil?i'rilll o

(£:".,;;/"

Use only oil with a mean viscosity of

2 /s at 40't and a density of

0.865g/cm3 at 15't.

8.06 i'IUWfl'f.J nil :;1[:1Jo ill!

Filling the oil reservoir of the thread lubrication unit i'£4Jti:J;:7f;fJL l1tr1\H'f.illl ~rL

16,}!iliJIU<l'illl t:\:1 't' ~i;t-11 iJlJ o

Control the oil level before each use.

There must always be oil in the reservoir 1. e izp 5I!: ilif'lfoJ"Jii11.JPilll'J'L!.JP illi i~t>FiiH£ o e

If necessary, fill oil up to mark through hole.

JQii'HfHf'~FH ~ifilfitil!l o

We recommend thread lubricating oil .


27

8.07


~~1fl'I!J~liiiJ7fql'l'f

Lubricating the bevel gears l'dl tit

,jj

L

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! iEf, ii!J {J]


*

1¥1

fit llfr

!


• J'Jr 1J

llieti':

mrJ 1l):if:•J6· %i!Jn ~JJZ!lsli i!ll ~~, e (n]J§'JIJJ~t!lc'k:t~3'UJ!dtf J:, e

All bevel gears must be supplied with new grease once a year. e

Tilt the sewing head back onto the support.

Jm OOJiil.:if-:1 \ZJ 962D.tll1\'!i¥Jojl: lli~tlii~,

Fig. shows the bevel gears of the ZOJE 9620. e ~111! Mi:l.t~

il;ieti':

1¥1:1:$ ttfjlj!UJlD < !\1, il1i:c'k:Ji!r7J') , e i'E:JiHJL:c'k:1JJc@l J!i'1l: iiL 'i'!i'll1. 7t (n] Fnt:iilllJtl<f!l(llfr

1.

#

'l!l;1[ ftr~

0 m e

Apply grease to all the tooth flanks and the rack (see arrows). e

To set the sewing head upright, press tilt lock 1 backwards and set the sewing head upright using both hands.

16· jjij ffl )\)( 'fof1l. til. .4liJ(_

IPJ

@; fi 1"!7: lll' tri'E;fJL:c'k:iMtrluz fsH&:tfftn ll'Jfitllfr

1

Use both hands to set the sewing head upright!

Danger of crushing between the sewing head and the table top!

~~

*'I F.! :Ai:'1 7\J

1SO"C~l'i*J i1lJ Hi'l,

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28


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9

9. o

9.02

Adjustment

Adjustment ilt ~~'# ljlj, i"i ijjrJ:tEJ!IT'il if.lJ

~I

~ii!E...tffl!i:lf!

'Htl!ttJLMi~&Hi!!.ili:\Zif.J{jjfiif fi'Jfe:l>fr!

11' cf' ~·~9! ¥-HJL~ rtiliR'fO IEJ11i ~k'\ f:,Jt

Unless slcled otherwise, during all adjustment work the machine must be disconnected from electric-and pneumatic power supply!

Danger of injury if the machine is started accidentally! xtoo

~ f'F

tr.J

tJelf'

Notes on adjustment e l<# cfl i!ITJ:t a<J J'JT~ "if.lJ Ji<:I fi'W tMZJ:fHJIIB'J~\[]<A.ffl *:fc)jj(;o

~ Lf 8'J t!Lil~ o

JLE:LR fc El3 'll::ct e ;ll~ llJ;;:J±:fil'i"f ..fU "if.lJ 'II!< I 1'~ rp mf:'l.Hfl; T jj :lli:l'#iil!t...t fi<J tiL~ ffi tJii i'£)1:-r;t cp ¥.f--F :pj:J!ilR o e J§~:ijt"Pa<JJr[!l!!fJY:MtJL~i\'illir:i:l'fl.lii'J'ilHEIJZ~lU fi'Jii!Jiff.tfr3itl o

:tzu*DH!:'H

§ li'J

J:i!l'iG)jj(;*1l~ijl..riJ!A'U f'F!:V!JliL IJ!U,'l:!B.:~Riltr, JB.li'i:"P o e ~t£:J%.!i3" 0 I*JI¥Jt~lfJ, t~JJJ::!ll:ffl-*'IBI:>Et!Lil~li''l~ll1l1'F. 'f::{I'J~·@11:r:"if.ll:lli':Ift

Ziltr~:Jf, #1:r:"if.ll~I11'2J5N~l'#irr~o e

All following adjustment are based on a fully assembled machine and may only be carried out by expert staff trained for this purpose. e

Machine covers, which have to be removed and replaced to carry out checks and adjustments, are not mentioned in the text. e

The order of the following chapters corresponds to the most logical work sequence for machines which have to be completely adjusted. If only specific individual work steps are carried out, both the preceding and following chapters must be observed. e

Screws, nuts indicated in brackets ( ) are fastenings for machine parts, which must be loosened before adjustment and tightened again afterwards.

T!\l-, liBJ11."¥1l:Jt'l?:!flllfiJrl't:¥4

Tools, gauges and other accessories e 1 1!''kllll'!\l:l:lr2 ¥:1 0 mm B'Jijl "" 7J e

1 ~JFJ:l.R-j-7 .3': 13 mmi¥J71Tij)j('fo e

1 '!l'1.5 'E 6 mm 1¥J I*J;'\:i!it~Hj)j(

'¥-o

e

1

1'-3/Ht

IJl; o

• 1 te~!lii.R

• 1 1"-:;!:'lm

0 r

0 e ~f'Jl!il<'fOm~tt'l'4o e

1 set of screwdrivers with blade widths from 2 to 10 mm e

1 set of open ended wrenches with opening sizes from 7 to 13 mm e

1 set of allen keys from 1.5 to 6mm e

1 clamp e

1 metal ruler e

1 gauge e

Sewing thread and lest material


29

iffijfl Adjustment

9.03 iffil m~

Adjusting the basic machine

9.03.01 ;£EZJ9625 ';fn ZJ9610mm!J::lM.iUJJ1fiPJ_r.~mtt-IY-Jffr~

Needle position in sewing direction on the ZJ9625 and ZJ9610 nll!J!U

~¥f~l2E1f:l'ttll::'i!3itlllt

1 1'1§:, JArla~iiiJ:;5"rlal!-. Vl#ISY:~i!l:'Fttt!Y...ttt:rL i¥:1 <P .c,,

0

Requirement

With the stitch length set at its minimum, the needle should be positioned in the centre of the needle hole, as seen in the direction of sewing .

• iJ!:}UU:/iuJ'i¥J~J2f1f:[!!'o

• f!imi~!\!!Jlui);Jmttff c ~nD " e

Set the minimum stitch length. e

Adjust needle bar (screw 1) according to the Requirement.

'

30


I ;I i

I I li

;I •• i!

I

•I

Adjustment

9.03.02 ;fEZJ96201:1LMJ::Y.~m:n (ri] #tiLtf-f(.Jti::li

Needle position in sewing direction on the ZJ9620

!;lj!JJ!Ij

MJiiWJJJ loJ '~if. ;fJL# !§Z

~1fl:'f-#;j)j(J: tflUt<J 'P •C.' o

Requirement

The needle should be positioned in the centre of the needle hole as seen in the direction of sewing. e ti<AAi'JllJJ!IJiJI,HI!!'#ff C~<ITHU2) o e

Adjust needle bar (screws 1 and 2) according to the Requirement.


31

11 li

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1 i \ i r, li ; '

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1: - '

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Adjustment

9.03.03 m ifni If Jr.J l@i m:

Preliminary adjustment of the needle height li!l'.JI!IJ

~'li ;ff{j'['f _t:fEr.':Ort, :tHtOid~tl~~zjfiJ 1Hm1'i:A~'J2I mmftil~l'!i'A'i o

Requirement

When the needle bar is at top dead centre, there must be a clearance of approx. 21 mm between the needle point and the needle plate.

2

• JY:J\\UlllJi!tliJlillll'l:~;ff1 (~n2) , /G'll!1'tz;IJ~Ho e

Adjust needle bar 1 (screw 2). without turning it according to the

Requirement.

0

32


,,

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Adjustment

9.03.04 :tEZJ9625;j:JL:MJ::'iH i'!tll:7L tifE~i'Utti'!tJl!l!l!\, ttl'l''.li'ili!Jt:fu~tt~

Needle rise, hook clearance, needle height and needle guard on the ZJ9625 nll!JIU

~iY:E:~n!'~tlO\J "0.8" , i4J#l'FJ'ii' 'f·:tETYEJ!:\Z.J§ ..t:JT2.0 mm &±:

1. JilitJt:J;;&:·~Nfl'i.f#l¥irr,c,,, Jili~3'1H·IIY'l~Ji:l'\\~0.05 3?: 0.1 mm,

2. mHLI¥J..t:ltii!lt&:·;.m:tt!ifit&g;; rjjijo.a 3":1.0 mm,

3. J?<ti·~6&:·;.!Jj!j£1£±t!rl'l;.ff-IJL#,

Requirement

With the needle bar positioned 2.0 mm after bottom dead centre and the stitch length set at "0.8" :

1. the hook point must be at needle centre with a hook-to-needle clearance of 0.05 to 0.1 mm ..

2. the top of the needle eye must be 0.8 to 1.0 mm below the hook point.

3. The needle guard 6 must touch the needle lightly.

I.

I

I·

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33

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Adjustment

/ e W:lll'i11G~*Nt1

"0.8".

• JTtct!!m. 2. 3, 4;fi:l5o e '*#;ff:~ crF 7E A Ji'i ...t7'1-2.0 mm

91:,

e '* li!Eott~~f.'Ei~JH:Il/ft<F ,c,,. lif!!f~JP#*~6¥51:1'lm!llGtfL#ili!*lo e W:J!iii*2~Ji.!ll!J!tli/lll'llHliY~

,:;:,£

o

• :!riftl\~1 ~JJ\l!iltl~lll1':1iJEott Eltt#JT~!IJSl<fJ 4'.f'D5o e lif!!ffi~&#:i!iitl:Z.fBJ'f'f-]EfBJ!l1i!#@~ §ftD, JT~t!!H1 o e f!Hl'!{f[ll!7;ii;{±~ti:f1f;8, JT~~H2'fP3o e JriJKUil3~l<J\lJI!tliJlil1111JP#~6 C~H9) e

Set stitch length at "0.8" . e

Loosen screws 1, 2, 3, 4 and 5. e

Bring needle bar to 2.0 mm past bottom dead centre. e

Set hook point at needle centre, making sure that the needle is not deflected by needle guard 6. e

Adjust needle height according to Requirement 2. e

Adjust hook post according to Requirement 1 and tighten screws 4 and 5. e

Making sure that there is some play in the bever gear, tighten screws1, e

With retaining collar 7 touching bevel gear 8 tighten screws 2 and 3. e

Adjust needle guard 6 (screw 9) according to Requirement 3.

'!§

£

=PJ<:IiJE ott 111 ' lif!! fj1[ Wl1' ti1<1C 1 0 ;fi:l11

:a

fi'J -:ill

0

When the hook is changed, make sure that the markings 10 and 11are both on one side:

'

'

I ' l i

' i : '1

I : ,j

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34


!;II

'

I

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Adjustment

9.03.05 ~ZJ9620tJL'!Wl:ttfttll:fl-, lilHUIJ'ttfttl~el!\, ftfttl)'i:jJtlf:I1Nt~

Needle rise, hook clearance, needle height and needle guard on the ZJ9620 li!ll!il'J

1'£jl.lj

-1'

litfi8LL *-l-HH~T-i'Er~r.'I:Z.J§ J:.7T2.0 mm Jd::

1 . liJE;/8t:'R'.IZ• @l i!I:T# li~ 9"

•I),

;UJE;/8t'EU#~JIE~~o.o5 35. 0.1 mmo

2. #ilHL~J::iil!;lt'.IZ•{Yli'£;UJt;/8t:'Rril!i0.8 35.1.0 mmo

3. 1?~1 ~916•J9l!i'1:1'llfi!l;i'i<J!l';tiLit o

Requirement

With the needle bar positioned 2.0 mm after bottom dead centre on both hooks,

1. the hook point must be at need_le centre with a hook-to-needle clearance of 0.05 to 0.1 mm.

2. the top of the needle eye must be 0.8 to 1.0 mm below the hook points.


I,

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35

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1·

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Adjustment

• trf'~t~ff1, 2. 3, 4, 5, 6i'Q7

0

• t}.jllHI!!tff'~t~ff8o e iiftttrllt-T T?iEr.':i!§i J::Jt2.0 mm Jtb

• iif f!!i -t!iiE~~m i)liJ~3itl mil· '1' 'L' • lil!lf~J? tt4lll9'ill1l& 1l ii!tJJJZ11t tt-{.lil#4 o e :!!! .J!li m2 %:!1!l!iitl i)liJ

>liHMl

D'>J

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!'to

e ti<Mm1 %:!1!!JiitliJ;J~fl!l-t-liiE~

E; tt#l'T~~HB o e tf'l;U~ffHU6, e li1!11Jlf.£1Jcti;J*B"/ll'JZfilJ1'i'lll'l-JtfaHJJ!:#JE!ft 13 J!Q, 1':f:J;"U;H3~5o e fiH~{f[IIJ10:!i'l:fifJZ.-®~11, tr~!Ji!lH2o e !iH~{f[li'll12~fifJZ."t\J~13, tr~t~tJ4, e tEJiJE~ttfJ{Jf!!iiZrtr~!Ji!lH7, e t!i'ft'R~3;;H\ll!iitl, i'tf!!i-1'-liiE~~t i}I;J#JJ"tt~9 C!Ji!lH14) e

Loosen screws 1, 2, 3, 4, 5, 6 and 7. e

Loosen screws 8 slightly. e

Bring needle bar to 2.0 mm past bottom dead centre. e

Set both hook points at needle centre, making sure that the needles are not deflected by needle guard 9. e

Adjust needle height according to Requirement 2. e

Adjust both hook posts according to Requirement 1 and tighten screws 8. e

Tighten screws 1 and 6. e

Making sure that there is some play in the bevel gear, tighten screws

3 and 5. e

With retaining collar 10 touching bevel gear 11 tighten screws 2. e

With retainting collar 12 touching bevel gear 13 tighten screw 4. e

Tighten screws 7 on both sides of the post. e

Adjust needle guard 9 (screw 14) on both hooks according to

Requirement 3.

~'!!!¥Hfi'~O;J , lilfl{~j!Jj"-1'-tiFic 15;fQ16t£Fiil-i2Lo

When a hook is changed, make sure that the markings 15 and 16 are both on one side.

36


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9.03.06

Adjustment a~oo1oma~~~~*· ••~~~~•. #~--~~~•

Needle rise, hook clearance, needle height and needle guard on the ZJ961 0 ml.D!U

~i!iUi[~Jll:1s(tt1-J "0.8" , ;J4Htffil'rtET7E.9:Z.JJ'i ..tft-2.0 mm Jtl::

1. Jili~~>JZ·~llffflHts<Jcp.t), Jili~'Elitts<J~E[~~o.os It 0.1 mm o

2. mULs<J..t:itl~>JZ·~N:tfliii~~Tiii0.8

£1.0 mmo

3. t".fi.M61Z·~llf~~±t!ri'MiftJl i't o

Requirement

With the needle bar positioned 2.0mm after bottom dead centre and the stitch length set at "0.8" :

1. the hook point must be at needle centre with a hook-to-needle clearance of 0.05 to 0.1mm.

2. the top of the needle eye must be 0.8 to 1.0 mm below the hook point.


: i

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'

I


37

,,

,, I

Adjustment

• i&tllt!3!:l1E*!'l!'7:1 "0.8". e

JT;f',;~n1.

2, 3. 4i'U5o

/ " ' e ¥J"-H:ff'if'fTl'Ek\J§J·Jl2.0 mm kb e ¥f !liE'*~ i);J ~ if' •C.' • liftim:t? H<Wi6N 1l :G!t!ilGtfl HiliU#il o e t!iJ11Ufl2~~.ffi!i!Ui);J'!ll:;f!l#ii<Ji'11i!'l!'o

• tiill\Ufl1 ~~.lil!i!Ui);Jl!I@:JiiE~E!t±;f!'JT~~H 4o e liiHmii>tM~ili'J:<::.fOJil- J.EfOJilllt;f!'JE~ El :!zp. J'J·~~H2o e Jtl ~R ffi: III7!1Hl: ii>I:IH~B, tT ~'I.IHJ 1 o e ti<Jl\Ufl3~~.lil!i!Ui);Jll'f.:tf'#~6 < e

Set stitch length at "0.8" .

!i'~H9 l e

Loosen screw 1, 2, 3, 4 and 5. e

Bring needle bar to 2.0 mm past bottom dead centre. e

Set hook point at needle centre, making sure that the needle is not deflected by needle guard 6. e

Adjust needle height according to Requirement 2. e

Adjust hook post according to Requirement 1 and tighten screw 4. e

Making sure that there is some play in the bevel gear, tighten screws 2. e

With retaining collar 7 touching bevel gear 8 lighten screws 1. e

Adjust needle guard 6 (screw 9) according to Requirement 3.

~~~llfE~I!>J". liftiffijJJJ·N~dC.10.fP11:tf f'i.l-:iiio

When the hook is changed, make sure that the markings 10 and 11 are both on one side.

'

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Adjustment

9.03.07 1:EZJ9625ID.~l::l>A'!Jii ][ 1f 1oJ ~ID.# l'f.Jfil:~

Needle position crosswise to sewing direction on the ZJ9625

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Requirement

When the stitch length is set at its maximum, the needle must be positioned in the centre of the needle hole when entering and coming out of the needle plate. e fli!l\UJiliJ!~JmJ:1~z;JJ~"J1 (~l'i:2tEt±xtli%:1JiiWJJii) *ittffi,lll.llil':o e

Turn Screws 1 (screws 2, on both sides of the post) according to the Requirement.

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39

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I iffij~ Adjustment

9.03.08 ;££ZJ 96201'JL ru!J:M 'ifi! 11: T-fii ~JJ :1J rfiJ 'l'l· m f8 Ur~

Needle position crosswise to sewing direnction on the ZJ9620

J;\l\JJ!tl

:'13M"'i;1l T~~Jl lnl~IN, f!L # \lll1Z,1lJJ t'L 'T#;flji 1¥1 il· :J'L

'F

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Requirement

As seen crosswise to the sewing direction, the needles must penetrate in the centre of their needle holes. e fi<~:M!JJ!tlliJi;f$z;IJ3t,if(;flj(l ( ~;fi2:tEtt>'\:~;flj{i¥JPIJ":i2l) *~!i!!<:o e

Shift bearing plate 1 (screws 2, on both sides of the post) according to the Requirement.

40


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Adjustment

9.03.09 ,ftZJ961 O;f=JL·J~LI::hA'ilii:K }'-~~JJ1J JfiJ lif;f=JLtli¥Jffti't

Needle position crosswise to sewing direnction on the ZJ9610

Requirement

As seen crosswise to the sewing direction, the needle must penetrate in the centre of the needle hole. e jg(J!!H!l'.Ji!U:iilii:l:iJ.l!'!l'f:iltt.Hl':Fit.t1 (~t1':2, 3fl:l4) *i!tfiU~~o e

Adjust feed wheel post 1 (screws 2, 3 and 4) according to the

Requirement.

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41

Adjustment

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1

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9.03.1

o Jf;f£~ff.J~Wi !Jefiorrm

Height and stroke of the bobbin case opener

AA\Jillj

1 . 7f '* ~ jfj]

'*Xlll!3 i¥J J::.Jii~Jj\1 ~&1

2. !!37f-lt~1 ~'*%~!f!i'3!tl:Jt!R:@i<\l 111' '*

0.5 mm o

-J.k '!" l!il o

X 8"J

8 :±lJI. jjiij ll1l :5t

Jj\1

B\ li'E ll\llt

Requirement

1. The top edges of the bobbin case opener 1 and bobbin case 3 should be on one level.

2. when the bobbin case opener 1 has deflected the bobbin case to its furthest point, the catch of the bobbin case should be from 0.3 to

0.5 mm from the back edge of the needle plate recess.

• n<mUil14k'l.ffillltli!lllil¥.7f'*iffi1 c!I!;U2l

0 e liJi'!f!i''f.~][§iUJf'*~iJ~c;'*X flii'I'Utl:Jtli'ldliir.':\ o e n<!l\Ull;24k:iill!l!IJiJiillil¥.7f'*~1 C!l<,!lf]"2) o e

Adjust bobbin case opener 1 (screw 2) in accordance with ·Requirement 1. e

Turn the balance wheel until the bobbin case opener has deflected the bobbin case to its furthest point. e

Adjust bobbin case opener 1 (screw 2) in accordance with Requirement 2. i

I

On the ZJ9620 these Adjustment must be repeated on the right post.

Depending on the thread size, a variation of the setting in

Requirement 2 is permitted.

42


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Adjustment

9. 03.11 :(:EZJ9625tJL

i'ifi l~U8 WJ 1f!lf

Height of the feed wheel on the

ZJ9625

!Jil!Jllj

1 . !:'3i!E:i1Hit~4.l..M!i1lWJE:fJ lit; ~J.;\21:'1 tl:!#lJii 'jZjjij-1-ti,J ?ill C 0.8 mm) o

2. !:'3 &11 rtJ Jlt~~ llt, ;!'f;i!£¥1!1J rtJ J:J.;\2110.3 mm fnfBJ lliJt o

Requirement

1. when pressure is applied to the feed wheel 4, it should protrude from the needle plate by tooth height (approx. 0.8 mm).

2. when no pressure is applied to the feed wheel 4, it should have avertical play of approx. 0.3 mm.

• rtJJ>~:j!z;i)~~JEJJ!Ilo

• rrtl~H1f!l2, e tt<Jffi~ 1 q.~Jil!JlrJiJ!J~.llgz;i:J~3, I±Ail:~z;i:J~3f!lJlt~!ffi4fnti,J !JI!ffi::!i.iHI!i

J,&llj)j li; e rr~~U1o

• W!ffitf!2q.J<urJiJ!J~-\l'rtlf'tS:Ifrr~~n2, e

Swing out the roller presser. e

Loosen screws 1 and 2. e

Adjust drive wheel 3 according to Requirement 1, taking care to see that the teeth of drive wheel 3 and feed wheel 4 lock into each other properly. e

Tighten screws 1. e

Adjust guide 5 according to Requiremnet 2 and tighten screws 2.

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43

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Adjustment

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9 .03. 12 t£ZJ9620:t/L'rul.l::ilH€'i ifiJ

Jjt (Jf.J Wl ~

Height of the feed wheel on the ZJ9620 tw,Jillj

1. !!3:tEJtt~~4_tnfil!Jnlli:hllt, 't':JsiZ8:±1#fli"!"llii--t-JNji\lj C~'-10.8 mm) o

2. !!3l1t'llrtlJtt~$t4J:ni!l1lnlli:hllt, ;lt::{E~J![::tJrtJJ:IsiZ'IJ0.3 mmi¥11"8Jil1l!o

I

Requirement

1. when pressure is applied to the feed wheel 4, it should protrude from the needle plate by tooth height (approx. 0.8 mm).

2. when no pressure is applied to the feed wheel 4, it should hav" a vertical play of approx. 0.3 mm.

• rtl5'r'l!i0m1tlli!l!Po

• tl'f0~1(]"1 'f!l2 ( 4J;I-;pj>~I(J"'Ifj!lj-t-) e 11< JRUI11 ~:M!Jil~ iJilJ 'ill'OO:i01t3, &~00:

i9J

~3'f!l Jtt~1t41¥1-& Ji til !LiE lilfll"l!!l!l!l15-

0

• tl'~~i(J"1o

• r~<mHi~2~:M\!JliJi);j~.\'J\ rtJ 1'1'scJto:tr~~n2 o e

Swing out the roller presser e

Loosen screws 1 and 2 (two screws each). e

Adjust drive wheel 3 according to Requirement 1, taking care to see that the teeth of drive wheel 3 and feed wheel 4 lock into each other properly. e

Tighten screws 1. e

Adjust guide 5 according to Requirement 2 and tighten screws 2.

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44


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Adjustment

9.03.13 :(:EZJ961 O:fiLjc\'/J::.:il!;~~ll'ij ~i'8i}!i]lfi!E

Height of the feed wheel on the ZJ9610 mlli!U

:i!E#i~JSIZ8 :±l#tf'f'llif~1'/£f!lli C mm)

0

Requirement

Feed wheel should protrude from the needle plate by tooth height (appro.

0.8 mm) .

•• rP.J

)lrJ'!Z>!Ji%1~ l'N'lifl.~H1 o ffiJJ!I!

0

• ~J¥.UffiJI!1JiJill~iliii't.'m3 Ci!J1JL2'6:&\l'i'i;IJ~IJIJ~H >

• rr~~<IT1o e

Swing out the roller presser e

Loosen screws 1. e

Adjust eccentric 3 (fastening screw accessible through hole 2) according to Requirement. e

Tighten screws 1.


45

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I.

I ifiij~ Adjustment

9.03.14 .&

*

I!t t~ ffjfj (I(] {lj,j;i)

I!t i),\j

~

Stitch length control eccentric m\JiliJ

:tE~~~:ll'lckr~~*i3tEt<rtif~ T. ~:fJL~ !AJ::JiE8T~3iiJUQ~;tR_l:ili]3 mmil't. il!I :fiJi316• @l3iiJ

JE

TI IY.:nltr & ~

Requirement

When the needle (with maximum stitch length set), coming from top dead centre, is 3 mm above the needle plate, the crank 3 must have reached its front point of reversal.

• ~~~A!3/:~~/3to e n:J!1Ull!JiliJ~Zif.J!oll:~tf;:J3t~i!JIJ~~1 C!lm$J2l *iJilllfl'!:o e

Set the maximum stitch length. e

Turn stitch length control device 1 (screws 2) according to

Requirement.

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9.03.15 ~~*It~IJil:lliti)li]ifllf

Stitch length scale disk

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Adjustment

Requirement

When the stitch length control device is locked in position, and the maximum stitch length is set, the marking line of the highest number on the scale disk

1 must be opposite the lower edge 3 of the belt guard recess.

• 1lt~:lock~J1tt::&" e =!limt1UO$~z;JJ~O&ff.l:1 C~H2l *ifitlt!" e


Turn the scale disk 1 (screw 2) according to the Requirement.

0

3

0


47

iJJ~ Adjustment

9.03.16 tf :tJ\ iliJ W'ifljjlj;gfr~ f8 ~ii!Ji)lij iflif

Shaft crank to feed wheel drive t!.il!JliJ

~~~j2£i)1:Jii!E:li7:ffi,

3;fP4) 16'~UgJEi;i) § :tzu o i!E!ft'M¥!ffilltlttf3 <xtZJ 9625 ;fO 961 OVl.:'ll';Jll:lttf

Requirement

When the maximum length is set, the linkage rod 3, or lingkage rods 3 and 4 on the model 9625 and 961 0, must be able to move freely when the balance wheel is turned.

• tl!:'ii:li7:i'tJIJ:tf:i3r

0 e WH\U.l\!IJliJJll.4'~;f!lf$M;fft'Cil!l1o/i1 C~H2) *illl'lll'o e


Twist or shift the shaft crank 1 ( screw 2) according to the

Requirement.

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48


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Adjustment

9.o3.17 :tR

(llj .fl~H~iJ m4tJ:fi.»!iii3f.J ftt 4'Ji!lil ~

Shaft crank to roller presser drive mllllU i9J Fl Pu o lll: J![:t£JK *iii, :t£ 1't'29J 'f· it ff;J ,9,

$16• ~i)! ~t:i6

Requirement

When the maximum stitch length is set, the linkage rods 3 and 4 must be able to move freely at their left and right point of reversal when the balance wheel is turned.

• lll:

'!![ ilit::k:~i21:15<&

0 e ti<!l1Um!JlU.fTI$~1lr~!kff'l*lllrlill1 C~H2l *00~. e

Set the maximum stitch length e

Twist or shift the shaft crank 1 (screw 2) according to the

Requirement.

3

2

4

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I iJJ ~ Adjustment

9.03.18 1-l~ff!l!P;ft:l:ilHf'i~Z.IEil a9~1!~

Clearance between roller presser and feed wheel

~Jill)! I]

IEIJ!i!JJZ '¥til~ ll1, :tE~!ffi IEIJ!I! ;tu J!J:§Il!ffi::t 1'8J I¥J ~1'11\l.\ £:' ~iiLIH mm o

Requirement

When the presser bar lifter is raised, the clearance between the roller presser and the feed wheel must be 7 mm. e tilm\IEIJ!i!'l& '¥ o e n<'ffiUlllJiltli!ilJ!Jil!:IEIJ!i!ff1 Ct~trr 2) o iif!J{Jil~!ft:IEIJ!i!-'3J!1§1l-!ffi'F1T o e

Raise the presser bar lifter. e

Adjust the presser bar 1· (screws 2) according to the Requirement.

Make sure that the roller presser is parallel to the feed wheel.

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1:

50


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Adjustment

9.03.19 *~ff)jl;pi)jljifl!f

Roller presser

~Jil!Jllj

/'&~

1 . hJ.-ili tJJ :1J IP.i

2. J,IJI~ lli!JRP

1i: f

1 Ei :ittr&i tii

;g. ' i'Jl :1J

~5J~IM!

Eiittr&-~5-'Fir

IP.i

111, t&::·~N¥1WJE:

0

1il". {.\Lftt(J{J'P•L.'

3. hi\¥1i:T!riii'JJ:1JIP.i~. ~~

C:(EZJ 9620tM'LtffL'fft:~l a'J.L.')

0

<tEZJ 9620:IJLll'1.l.'lJ.'~oa~tfu:l'J';

:i5:'f:tc#)

0

Requirement

When the roller presser 1 is touching the feed wheel 5 it must:

1. be parallel to feed wheel 5, as seen in the direction of sewing.

2. be in the centre of the needle (on model 9620 the left needle), as seen in the direnction of sewing.

3. be as near as possible to the needle (on model 9620 the left needle), as seen crosswise to the direction of sewing. e Jftil'Q*~KIJ!Ii o

• :tE

8m a<JlJliJ'il!' 1 i'' '!l!~a§t-1!!"1'1141 *'-:t.miJ!IJ

0 e 11.iffi\~2~;t.%1J!iJ\Iil~ft1~lliiJ!Ii1 Ct!l\/ff2) e lli1' Ti'&~KIJ!Ii1, :iltEittrfr~5L e i1.<Jl(Ull3~;t_mi)!1JlJliJ'il!fiU'ft£EIJ!!I3t~3 C~U4) e

Raise the roller presser. e

Always observe Requirement 1 for subsequent adjustments. e

Adjust roller presser 1 (screw 2) according to Requirement 2. e

Lower roller presser 1 to rest on feed wheel 5. e

Adjust roller presser bracket 3 (screw 4) according to Requirement 3.

B<J i.iHJJ rtlJ

~ tii

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111,

1P.i

JJ ll!l $ -'J'o 1£ 1l'H'

~'&~ KIJ!Ii16,~lllln.J tl; i\IJ -t.i, o

When sewing very tight curves, the roller presser 1 must be moved a little towards the operator.

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51

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II

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I ifti1 ~ Adjustment

9.03.20 tlc~:im:*J.!t~JJ.!t.lla9tllt:>r>fRiJiil~~:im:*m:

Stitch length on stitch length scale is!illl!U

~1#-I&J!l:i:f:I'!!:D!:it:;f;J "3" ,

1'-~JLI'BJii"J,@ K:J'!!:&:·~il!Jl!:30

'l'Hr'!r

mm o

.A -A'< Bi::11£J:: 11 l'XJB, JA~--t-~U~JB-

Requirement

When the stitch length is set at "3" , and after the needle has entered a strip of leather 11 times, the total length from the first to last needle penetration must be 30 mm.

• W:~i&:i!ti:f:l:l!':;f;J "3"

0 e iirl~z;IJ'f-'1(:;, {•Ht!J'":!lnJu l'XcltlllU:lil&~.(,!.

tf:it

o e J1.i'J!\\JillJi!Uif,iJ'il!'*'=:¥t141 (t!1H2l o e

Set stitch length "3" . e

By turning the balance wheel, let the needle enter 11 times and measure the total length. e

Adjust clamp 1 (screw 2) according to the Requirement.

*'=:¥tf't1 /f fltfiJl!!f-4 ±1!!1<: 9tl~1j 1fll'flll _to

Clamp 1 must not be positioned diagonally to the rock shaft!

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Adjustment

9.ro.21

•~lli~~-~~~~~-•

Synchronization of roller presser and feed wheel j;!ji.Jillj

~tr~iliU l!J.

*

/ljj\Z

T 30/}ZJ§',

~ :ffi fiij (j(J

0 tEr ~'fUJ:~ &:1i'iJ:hUi~-1-!EU:IiltJ§'-1-#iliHLI'Eil (!(J

Requirement

After 30 needle penetrations in a strip of leather the total length from the first the the last penetration should be the same, both in the lower and the upper leather layer .

• i!i!~~nl:*ll};) "3"

0 e mi:ct¥ii9J'f-$&:, 1l!!tr~WU3Dl'Xo e

~~~J:, -F~E<1i'iJ:PJf!'iii'Jl(!{J,~,*Ilo e JJ;Jl\UJiliJ!Uil!l!lil<:~~141 ct~H2) o e

Set stitch length "3" . e

By turning the balance wheel. _let the needle enter 30 times. e

Compare the total sewn length of the lower and upper leather layer. e

Adjust clamp 1 (screw 2) according to the Requirement.

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53

I

I ijj~ Adjustment

9.03.22 lli!fSI-~ ( {l(ZJ 9620t/Lru.:ot:fl)

Retainer( only on ZJ 9620)

:\JilJI!Ij

Kf'-J.g1&,@l,

1.

M~#JJ:1J r"1 'ii, !l!Z~ i'iJ~~±t!rll:i!i<tL

•.

&~~~~~.

3. ~U!!ffiKJl;liJ""fflil!llt, :tEJ±:fCI.gno~JIBI-fl'iJ~l'~l&l&·~])l~0.2. 0.3 mm.

Requiement

The retainer 1 must:

1. be as close as possible to the needle, as seen in the direction of sewing .

2. be in the centre of the needle, as seen crosswise to the directior, of sewing.

3. when the roller presser is lowered, the distance between the retainer 1 and the workpiece must be 0.2·0.3 mm.

• n<mUI~34i\-ismlll'JiJ;lJ~KJIBI-11~<~~1 c@n2) •

• n<lffi~14i\-:fo~24k~~_mmuiJ;ll#X:!!Jg3 c

4) e

Adjust retainer 1 (screw 2) according to Requirement 3. e

Adjust bracket 3 (screw 4) according to Requirement 1 and 2.

•

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54


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F

Adjustment

9.03.23 MHJi'off

Knee lever mlJJ!U

1. tE!'l'<~ffJltiltil~Jltr' ~j;l'o;jf.J!:•)jiJff

-1-VJI:/NJ<J"t,f!!lo

2. ~~t,'jl,tf111rm ff3SiJ:IilJ&!iifflat, !'l'<~EEJltllJ~Jt~.f!:·5iil

@I iiiJM!~r"

3. ~j;'j!,mll.148<Jtf145.f!:·5iil£3m:lN.Ift:A£'-l75" ill"

Requirement

1. before the roller presser rises, the knee lever must still have a slight play.

2. when the knee lever is raised as far as possible, the lever for the roller presser must drop automatically.

3. knee lever bar 5 must be at an angle of approx. 75" to the bedplate. e J?.iffl<~3#t~UUilll.#*~1 C*£:1:2) e J?.iffl<~2#t'\ffi!J!iJiJillll!<*~3 C*£J:4)

• J?.im\~3*'\!l!!J!tliJI.J.'ll);;ff145 (*~6) e

Adjust screw 1 (nut 2) according to Requirement 3. e


Set bar 5 (screws 6) according to Requirement 3.

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6


55

I

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1 i

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, I iffij m

Adjustment

9.03.24 ¥HlH'~~i)liJ!l!lf

Needle thread tension release o\W.JJliJ

1. ~JliJl!iiii!.ii.'f-lililllll1, ~ie.lHR31SiZ~flliJ1fJf:IR!J>0.5 mm o

2. ~~$tlliJl!iiir~ll1, ~~~&·;m7'G:i:f!!!illlJ}JilMtrn o

Requirement

1. when the presser bar lifter is raised, the tension discs 3 should be pressed at least 0.5 mm apart.

2. When the roller presser is lowered, the tension must be fully effective. e J9' J!€U.ffiJJ!U-!Sl.iF., if,';! .li!<:~i;I!M'li:!\l'l:IR Ho Jli.tJ :IR2 o e

Align tension mounting plate 1 and pressure plate 2 according to

Reqirement.

•

•

56


9.03.25 ffl\~ltiffi!~(ZJ9625 fn

ZJ961 Of)L:ru!)

Thread check spring (ZJ9625 and ZJ961 0)

Adjustment

Requirement

1. the movement of thread check spring 7 should be completed when the needle point penetrate the fabric (spring stroke approx. 7 mm).

2. when the largest thread loop is formed while the thread is passed around the hook, the thread check spring 7 should rise slightly from its support. e f!<:ll\U~1*'~UUi/I!Jl1.1UM't1 C~'IJ2) o e ~Zii.Jt!J\'ITJ C~4'J4) 1;!. i/I!Jllli:>!iijiif!UJ o

• f!<: 1!\1 ~ *' ~Jll!J! u llli:-""' ~ttl 5 ( t!ll 'IT 6 )

0 e

Adjust support 1 (screw 2) arcording to Requirement 1. e

Adjust the spring tension by turning screw 3 (screw 4). e

Adjust the thread regulator 5 (screw 6) according to Requirement 2.

Ell 'f·'ls\:;j(:~G§' DJIJ~:ff16·~~"l~'j/j!~'i'ff.'i!;f!l1JijJ-ft:ltiliii%1i'!JEffio In:! "+"

/JinJ'f§;Zi!.J-""'~tiJ5 C~~H6) Cf#~:!i:ftl¥)

~y)

0

, lilGinJ "-" /JrnJ'f§;z;/J Cf#~:!ll:

For technical reasons it may be necessary to deviate from the specified spring stroke or spring tension. Move the thread regulator 5 (screw 6) towards "+" (=more thread) or "-" (=less thread).

~

,I


57

i)i!iJ IE Adjustment

9.03.26

;J#~~UtiJ.!J~(ZJ

9620;f!Lru!)

Thread check springs (ZJ 9620) ni\JJ!tl

1. ~ mm),

2. :atr~t':<::'lii"tfE~%1ix:llk:k~:£Fil1, Yt~jl'3-fosJS'Zh\;tt3'UM'F1 'fii9J:$?o tlt:li!!J::JT

0

Requirement

1. The movement of thread check springs 3 and 6 should be completed when the needle points penetrate the fabric (spring stroke approx 7 mm).

2. when the largest thread loop is formed while the thread is passed around the hook, the thread check springs 3 and 6 should rise slightly from supports 1 and 9. i

! ,.

I

:

!·

, I

-,

, L

, I l

I

I

I,

1'

' i ~

' II i I

58

I


•

I '

I , i

Adjustment e t!ill\UI!14l<r!1l!il'Ji)I;Jl'3'UJl:f'i'1 ct~H2) o e ~z;!Jifl!1H4 Cifl!1H5) l!JiJilJ'ili:<~Kii!l'lii'3W:l~lt1Jo e 4tz;!J.cg:j\'ij7 c t~H8l l!J i)I;J'il!':~t&::l:'ll16W:l~IUJ o e t!im\~14J<~!1l!iltli)I;Jl')'D~{'i'9 Cifl!1.fJ2) o

CJm!f!iJlil'liJ!ffi[jjj;,t{l£,

5UJ!: f49PJ l!J~-1-t~~HL:'li:~ o e t!im\~2!l\:!sffi!i!Uili\l!il<:~ii\l~11 Cifl!1H12) o e

Adjust support 1 (screw 2) according to Requirement 1. e

Adjust the spring tension of thread check spring 3 by turning screw 4 (screw 5). e

Adjust the spring tension of thread by checking spring 6 and 7

(screw 8). e

Adjust support 9 (screw 10) according to Requirement 1.

(If the adjustment range is too low, support 9 can be screwed into another hole). e

Adjust the thread regulator 11 (screw 12) according to

Requirement 2.

Ell -Tt;li71':®: 1!1, llJII~i'f &'"*~~5ilt 'll11T,ffi!;fll£E.1J f!;ll;flm ilaHJiili: 111: o [[

',

I"J "+" :1JI"J:f$4Ji/.ll~.im11 Ct'l\H12l C ll~ZitJ

"-"

:1J I"J :f$ z;iJ c #H.~ f! ~& o

For technical reasons it may be necessary to deviate from the specified spring stroke or spring tension.

"+" Move the thread regulator 11 (screw 12) towards

(=more thread ) or "-" (= less thread).


59

! : i)i]ff Adjustment

9.03.27 ~~~

Bobbin winder

!;lilljltl

1 _ ':"! ~ 61!: -T-Ilfli 1'< i* ll•L ~$iii£· 'i.WOJ r1<

:1'1!! t1t

~i*i&ll>t, !JJ2<:i)IJ~1 I!Y::ffl~Ji!tpJG~~~S]EI;I] o

!Jii\ I;IJ o

':"! ~ Jd:

-T

JUl.

2. ':"i::tE~•C.•J:/'JT~i¥.1~~1":,~tli•L.•:iii~1 mm 1!1, ~~~!£' § I;IJ{¥ li:#I;IJ o

Requirement

1. when the bobbin winder is engaged, the winding spindle must be driven relilably. When the bobbin winder is disengaged, the friction wheel 5 must not be moved by drive wheel 1.

2. the bobbin winder must switch itself off, when the filled thread is about

1 mm from the edge of the bobbin.

• J'i<ffi\:ll\1 ~~_ffi!J!Ij-ij\\J~~J2<:I;/]~1 i¥.Jfj'[j[ ( ~'iJ2) o

/"" e WRIUil2*'-H\!IjiU-ij\\J~'fl'l~3i¥.Jt1:ll[ C~H4) o e

Position drive wheel 1 (screws 2) according to Requirement 1. e

Position bolt 3 (screw 4) according to Requirement 2.

0

2

5

0

0

~

0

I

I

I

I

'

I

I

I

I l

60


•

•

I

I '

I,

I

I

I

I ifiiJ~ Adjustment

9.o3.2a m~J.li!l!llff.Jffiniml~

Pressure of roller presser m\Jillj

§ii1'4&,~Yl-'f:!@!i!l:i£~ o

:tE~ii0¥4 J:::fii'I'il"PJ !A!.Km o

Requirement

The material must be fed smoothly. No pressure marks should be visible on the material. e ~!KUJil!i!iJii!fi:t~HHiti/lil"'l':i~Jf':J±IJ!i!JI¥J&;tJ o e

Adjust roller pressure with screw 1 according to the Requirement.

. I d._],

"\.

~'

~

®'

~/

(~+

0

0

1

/

/ /

11§ -'\

LJ,


61

I I

,,

i)liJ

If Adjustment

9.03.29 llijilt

Lubrication

Requirement

After a running time of 10 seconds a fine line of oil should form on a strip of paper held next to the hook. e t1/.~:!ll:i'i'1.JPT i111.&:1Ei'.i'i1ll~'f1E~-9:"

• i[tJL~)g~{2~3?H'f'o e

Check whether oil has been filled in and that there is no air in the oil lines. e

Let the machine run for 2-3 min ..

:tE;fJLHiH~Ji;f¥9", ;;y;~,I~Ff1ljl!fiJfJL#.:fll!ifti~!R:I)£!

=fl*l!@z;IJ (JI,J;fJL i'tfJJ'lll' a<J:fe; lift

!

While the machine is running do not place hands in the needle or hook area!

Danger of injury from moving parts! e "3;fJL*1liE$1illt, f;f--li:iflAR·~i'Eii!E>tl1...t#tli!!\U!1l!J!IJi'!trrt1/.ilt" e J!P:.lll:=fl&·~. iSJilJ;lJ"'\'ftll{lfJHt~i!Ol~i1li;lJfi." e

With the machine running hold a strip of paper on the hook and check according to the Requirement. e

If necessary, adjust the oil flow on screw 1.

I

I

I

I

62


Adjustment

9.03.30 't<~~~~~Htr

Re-engage safety coupling

~±J!X$iliM1~~m·~--~-~. ~R~--M~. ~~~1lliB1a

7f ~ roo

*' i#.llf! tJil

Jzu

J;;F w

1iiE i3Z

~

0

~ • £ii 9: 1fl: !lfll1;-

0

The coupling 1 is set by the manufacturer. When the thread jams, the coupling 1 disengages in order to avoid damage to the hooks.

A description of how to engage the coupling follows .

• ~ll.:litJ!i':~~-0 e ffl t~fr 2ifll 1E 1± ~~ 'I{Z9r¥ ~t

?!.\ 11!i ;I[ i!t A J!lHiz: o e

Remove jammed thread.

][ 3iU ill!? 'lit '£U ± l!)($ili81

:Z

e

Hold coupling 1 with screw 2 and turn the balance wheel, until you feel coupling 1 snap back into place again.

2

'.


63

lffij~ Adjustment

9.04 jj~~DI'(.Ji)lij~ ·

Adjusting the thread trimmer -D

9.04.01 il ll:: 1fl::it/~fll!J 8~1'(.]~ loJ tkWi)liJ~

Resting position of the roller lever/ radial position of the control cam m\IJ!U

1. ~~~Hi±fltitfflll'til't. trHSS.5;m .... 6ffi~l!!l!. rru £L uHttrH i¥JuHt

5;£l11lU8!ffi3:Z.I'i'ill'l0.3 mmlY>JNelll o

2. ~J1~~H:tLI:~~.'<':\ a-t. J'i' illU 8 !ffi3S. ~ ¥f7lll: ri'IJ!lt ffLli o

Requirement

1. when the thread trimmer is in resting positon, lever 5 should be touching piston 6 and the roller of roller lever 7 should be 0.3 mm away from control cam 3.

2. when the take-up lever is at top dead centre, control cam 3 should just have placed roller lever 7 in its resting position. e ~ fflm .£6

CWJ-i'til!Hl o

JE ffL

:tEft:ltr.':i il't.

W

ffiUl~ L~H!il!JlU i!ill~ It e WJUU~24/dlll!JlUi!ill~:rl11lUM&:3 c~H4l o e

Having made sure that piston 6 is positioned against the left stop, adjust magnet 1 (2 screws) in accordance with Requirement 1. e

Adjust control cam 3 (screw 4) in accordance with Requirement 2.

1. i

I

64


Adjustment

9. 04.02 1ii ~~ ffi::'J!:

iJliJ

1!ff

Position of the thread catcher holder ll\l]JliJ

1. i'EIMt3'fPti:tOJl\filt1JI:1tf4ZJfiJ,l"Z#

2. i'Etli~@B(]"f.J''WL:!IVJ'OJI'it~J1fz:ll[,

-:!!Jd' tr m

8(]['8Jil!R1%:Jt€Z91

'llllfilt

~~8(]~~8S~A~~B(]C•£8~lo

*1'1'4'fn

~ o tli~~!J,g 1 a<J :>-r :i.!l~

Requirement

1. there should be a minimum amount of play between toothed wheel 3 and toothed segment 4.

2. both in the neutral position and the foremost position of the catcher, the distance between the toothed segment 4 and the outer edge of the thread catcher holder 1 should be the same (see arrow). e ~Jffill\\IJ!Iji)lij~1Ji~*'l!J,g1 C~U2l o e

Adjust the thread catcher holder 1 (screws 2) according to

Requirements.

Jzn

!f!:'iJ.'il1!i!'l'ifb!.;3iU~2>lH.l\liJ!Ij (8~*, :fT:f'L}~fJ2;)t'/4fti:/'ll\lJ?,i: '¥{tf41$

Z91-·1'ti:/~[!)i;-

0

If Requirement 2 cannot be fulfilled, loosen screw 2 and move the toothed segment 4 by one tooth. i

I


65

I '

I j iffij~ Adjustment

9.o4.oa :flli~~!':J~f!ililli¥JIJ!elti

Distance between thread catcher and needle plate

Requirement

During its swivel movement thread catcher 1 should not pass the edge of the needle plate (see arrow). e ti<.lffi~JiliJ!Ut$zt!Jllll~ll~1 Ct!IHJ2, j!!J·H!\iff) , 1~~Jffl~~111Pf':ff" e

Move thread catcher 1 (screws 2, two screws) parallel to the thread catcher holder in accordance with the Requirement.

I

I

66


'

: i

Adjustment

9.04.04 ffli~!~flt:Wi'-Jlf\!!:

Position of the thread catcher

!!llliliJ

1. tEJ!Ilitll.\\1 fi<:J Jl%Jll.bj*

2. ~~i1ltMi!!.H'""i"t'11fL11[1lt,

:k¥12.5- 3 mm ,

J'CJE"{f[t~5Z.I'SJ$'1J0.1

Jlll i1lt ~ ffl J:!I

!$; !"Z mm

1E -trL fi<:JRE>:~,

:tE 7J iJJ I§ li!T

Requirement

1. the bottom edge of the thread catcher 1 should be at a distance of 0.1 mm from the positioning finger of the bobbin case 5.

2. when the thread trimmer is in its neutral position, the rear edge of thread cather should be positioned approx. 2.5~3 mm behind the edge of the knife.

• :tt!l\Ul'~1~~.mmu,f,!;i9JJmi1lt~1 c~lfJ2. f\!i1'~m e 'ltlKUfl2~~UiJ~i9Jtmi1lt~l C!l.~fl3l ,

, e

Move thread catcher 1 (screw 2, two screws) in accordance with

Requirement 1. e

Turn thread cather 1 (screw 3) in accordance with Requirement 2. lllli1l< ~1 :Q:·~j)j-"" lllli1l< 1¥1 ~

Thread catcher 1 must be parallel to the surface of the thread catcher holder 4.


67

i)i'iJ

~ Adjustment

9.04.05 WJJ ff[i~Lfl:l-!JJJJ lli:1J

Knife position and knife pressure

'!!l!IJ!IJ

1 . trJ 7J1 B 1:§ #;!!Ul<ln!l! o

2. lj\zt9:JI~ DJ~M~ 7J J±JJ, {§iJii~:L;b ~g"* nJ:I'J!;±i!l3\';!ilt o

Requirement

1. the knife 1 should be touching the needle plate.

2. the knife pressure should be set as low as possible but the cutting operation should still be carried out reliably.

• n:muf\1~~JiliJl~-l'$z;JJtJJJJ1 cmu2J , l'ill:1\tn<:AAm2~!i!lliJl~f.!li9JtrJJJ

1*i/llJl\!!:o e

Move knife 1 (screw 2) in accordance with Requirement 1 or swivel it in accordance with Requirement 2. f '

68


I

' l

'

Adjustment

9.04.06 :m•L.'~:~IH'f'W.

Bobbin thread retaining spring

*Jil!lW

1 . ~,C.,AAx J'#'lil'J"L:tEJfflf'lt im3f~J i::lltl'li 'P OJ ;IT;±!!!.\'\\ r"l o

2. :f'tH~' AA x M''lil' 8"1 I.E :1:1 ~ff. OJ i'J~{I£ • 1!'1. :fr ~ z;tJ ft

J§

~ AA~"iiJ ±!!!1!Jtx J\f-t£ o

Requiement

1. The bobbin thread clamp spring should be guided reliably in the thread groove of the thread catcher 3.

2. the tension of the bobbin thread spring clamp should be as low as possible, but the bobbin thread should be reliably after the cutting operation. e J'I<J!IU~HHJ\l!J!IJi/liJ~~

,c,,AAxllf'lll'1 c

~-H2)

0

• wlffim2~~uL Jlliu

J&~'G'f'\txM' ~18"11Uitl tiz4*i/iil~:JtJ±:1J

0 e

Adjust bobbin thread clamp spring 1 (screw

2) in accordance with

Requirement 1. e

Adjust the tension in accordance with

Requirement2 by bending side 4 of the bobbin thread clamp spring 1. e

'fz;IJ 1UltU~3illA.fQ Jlll.ll'i I{")' {IJ:ll[,#fl<~

1

~tJ\lliltlt:ft'l' o

:fiQ

'if £,:'<l'{!it:ll!il"#ii!ll 'II!: o

Control requirement 1 e

Switch off the machine and bring the take-up lever to its bottom dead centre. e

Engage and disengage the thread cather 3 by hand and check Requirement

1. Adjust if necessary. wm2~1J\l!l!1Ji};ljl'f

• :a~

J§ ,

:iiliu1#z;tJ-¥ 1'k ~j;JJ JL 1AA i2f, f£tt'l' :a=

5Jl; 11-

~AAMMxllf•'P~W.~~e:'<l'~illllf.'lil'J±:1:1o

Control requirement 2

.fQ

~ ~ :11F5' ~ e

After the thread has been cut, sew a few stitches by turning the balance wheel, checking whether the bobbin thread is drawn out of the bobbin thread clamp spring between the 1"' and 3rn stitches, if necessary, correct the tension.


69

(

I o

'

'

''

I

I I ,

I

I

I

I l

I

I, iffil~ Adjustment

9.04.07 -¥~9H~~~

Manual cutting test

;!lj!I))U

1. ~

2. Jm ~#

:tE

:)'!;

rtJ

~u WJ 1H.'Eil1. 'f:: /!' ~~1Ji'J!ifj21!1)~3t!!.

rtJ

lltr

0 lliJ~'iHli: ii' B1. 'llJ.ftf-4·36· ~iJl OJ ;\'I; Jill-&: M'f± ~ ~:!! 3 o

3. :t£ljj~z;Jjfj;J0' #~.fll~·C.·~ili1l£:·~!1iti!i%1':l)!Tl£1i' :t!'¥f~·C.·~3Y<:#f±

0

Requirement

1. when thread catcher 1 is on its forward stroke, it must not carry bobbin thread 3 forward too.

2. when thread catcher 1 is in its front position, bobbin thread 3 must be held reliably by hook 4.

3. After the trimming action, both the needle thread and the bobbin thread must be perfectly cut and bobbin thread 3 retained .

3

~

4

• ~~]JL-1'-i'tJ!:Eo

• *flJ,~ JtliJl'Jf*o

• 'f-qj'}'Gp)(;l)!T!:HikfFo e ~~I.fl]~2~%il!ilU

:1& 1't ' frp

* fj "'' ,\1:!

OJ~ffil:9.04.05l1 trtl~#f.\L.i[i}lij~

£lf,f[i!liJ~J!Il~#lo e ~~3%.-~UU:f&Jff,

Jm

* fj

,g, '!!!OJ~ !ffi j¥!9.04.06"'\\" ~.c,,

Y<: M' 51f!

'lit

.1ll: lf,fi lJiii!I!':~·C.·~Y<:#~

'lif2o e

Sew a few stitiches. e

Turn off the on/off switch. e

Carry out the cutting operation manually. e

Check Requirement 1 and 2, and if necessary readjust thread cather 1 in accordance with Chapter 9.04.05 Position of the thread catcher. e

Check Requirement 3, and if necessary readjust the bobbin thread retaining spring 2 in accordance with Chapter 9.04.06 Bobbin thread retaining spring.

70


I'!

I.

Adjustment

9.04.08 :~IH%®f'H%

Releasing the tension

~!1\#\li)!IJ

1 . ."] Eg ~ Jl!j

'!'liM . ')(; it :lEi lff 7f :lll'd> 0. 5 m m o

Requirement

When the magnet is activated, tension discs 3 must be at least 0.5 mm apart.

• j'l)i)Jli q, 1!-t

0 e ~.!ffi~.llllJlUili' 7f'kti7.!i 3'0fi:W 1 JFiJlJI!:EE.1J ilit2 o e

Activate the magnet. e

Detach the tension bearing plate 1 and adjust pressure plate 2.


71

! " iftiJ m

Adjustment

9.04.09 l!*~ffiJ;IJ~ <fJ< ZJ962omm~1!)

Linkage rod (only for the ZJ9620)

~Jil!)!lj

:;!3m~ r&ll~JI!:ri!'l> ll:iiL'if 111. ;Jt~l':'i9ri'IH1 z fEil 16·}9\ J%-'1'-11' li9"

Requirement

When the thread trimmer is in its resting position, the drive levers 1 must be parallel.

•

I

~

I ,

Oi 2

----------1

I

/ ____________________ __ e ti<J!1\!sffiiJ1~i!lii>I!HI;ff1 Ct!l\4J2J " e

Adjust drive levers 1 (screw 2) in accordance with the Requirement.

72


' '

' '

9.05 iJJ ~ Adjustment iJiillJ\i!:filj~;f'JL~J--D3

Adjusting backtacking mechanism --03

9.05.01 ;f'JL~l£~:fL<Pi¥Jffr:li:

Ci£X>JrZJ9625 '¥0 ZJ9610;t;l.lJ'l)

Needle in needle hole (only for ZJ9625 and ZJ9610)

Requirement

When the maximum stitch length is set, the needle must be the same distance from the inside edge of the needle hole, both for forward and reverse stitch.

0

0

0

• ~Jl~:l!ll!J!IJ~$.1 ill!fpj1 cw.mn2) *i]l,j~o e

Turn crank 1 (screw 2) according to the Requirement.


73

iJJ ~ Adjustment

9.os.o2 m~

Coupling for roller presser drive

ol!UW

:tE f.ll*il<~1.'fll ~I&ZliJ~JtEMJIHE:

@I

!t3:Z. fBI 16, cjj)j ~3 mm i¥J 111! /ll!i o

Requirement

There must be a distance of 3 mm between coupling half 1 and locking disc

3 of the drive mechanism. ·

0 e ~IRUlilV!Ui!lil'li!:f.lf*}~~1 c~H2) o e

Adjust coupling half 1 (screw 2) according to the Requirement.

74


I !

Adjustment

9.05.03 :i1!;~~Glii9J~H:ff.Jijl::Jtr~

(:(:E ZJ9625

;f~ ZJ9620f.JL~JJ

Bevel gears for feed wheel drive

(on the ZJ9625 and ZJ9620)

~.ffi!i.!IJ

1 . 1jl; itt

316•

~N iE liJH :Etl! 'lt 1:E 6:: :iii o

2.

:(:E:<jl;1.1"f$&3;fO:<jl;~~5:Z.fiiJ16·~jjj:fl14 mm liiJNI'!~ o

Requirement

1. bevel gear 3 must fit well on the left side.

2. there must be a distance of 14 mm between bevel gear 3 and bever gear 5.

'I

..• •

;J$$:1~11l1Jif'.7C1 (~t]"2)

0

/ ' e ~Jffl:li'\1*-~UIJiJiilllll<::<jl;tl;j$&3 C~/ff4)

"

•

~

(

~/ff6)

0 e

Remove control unit1 (screws 2). e

Adjust bevel gear 3 (screw 4) according to Requirement 1. e

Adjust beve gear 5 (screw 6) according to Requirement 2.


75

(


j

I

'

I

!

I

I

I

I i '

I iffijlf Adjustment

9.05.04 dp:tlHtliiU 1a1 ~Jl(i)li] ~<tt:ZJ962sofl:i zJ962otJLmiJ:>

Bevel gear play (on the ZJ9625 and ZJ9620)

~U!J

1. ~Ji[i)j§)iiJ1,

2. ~{jjJ§Jil!1.

:tE;'jl:iE'\tlli'16'i'07z f8J 1}~)1[1!"11& /J' i¥J foJ JlJJt o

:a

*iE'ItlliU 6;fllsz fEiJ 1H)l[

tl"t'&

/J, 1¥1 f8J ~

0

Requirement

1. when sewing forwards, there must be a slight play between bevel gears

6 and

7.

2. when sewing backwards, there must be a slight play between bevel gears 6 and 8.

2

4 e

,I,\. 'i' "'\, Miili imi~lJ ?1\' im J:JJ!T 7f ffiJiil 'i' 4: i!t J§L

• .'ll¥¥fl'J'-5C1 ~ :tiftz;JJ

0

• rt:!!1\~14k'i.mmulJiil'lltx!¥!2 c~H3l

0

• ffl ¥:Hfl¥'5C 1 ~OJ fl~fiJ!IP.! h:: ft z;!]

0 e U:!!1\~24k'!!Xl!ilM~~'fJ2 c ~Jll:sl o e

Disconnect air supply of the air filter/ lubricator. e

Move unit 1 by hand as far as possible to the right. e

Adjust bracket 2 (screws 3) according to Requirement 1. e

Move unit 1 by hand as far as possible to the left. e

Adjust screw 4 (nut 5) according to Requirement 2.

76


, 'I

Adjustment

9.05.05

:i11~~!llil;JJ~iHf.J1fl:tbt~iJilllll!!:

(1£ ZJ9610f!Lll!!l:)

Bevel gears for feed wheel drive (on the ZJ9610)

:\ffili!V

1 . *ttl $& 1 il<J ;5"

~

.!;; ;l't;il!R z;iJ ~ mPF 11' C il1i !:1-: P.JT ;j< )

2. :tE*ttl*&3l'D*ttlr&1 :<: fB] '.16' ~])i:fr13 mm il<J Jill'!~ o

Requirement

1. the right side of bevel gear 1 must be flush with its drive shaft (see arrow).

2. there must be a distance of 13 mm between bevel gear 3 and bevel gear 1.

3

• n<mt!ll1~rJ\lli!ViJIJ#*ttt1f;1 c~'iJ2) o e n<'!l\U~2#crJ\lli!Viflil#fJ<IE$&3 C~J'iJ4) o e

Adjust bevel gear 1 (screws 2) according to Requirement 1. e

Adjust bevel gear 3 (screws 4) according to Requirement 2.


77

iffiJ ~ Adjustment

9.05.06 1'=1tl~iiill

1BJ

llJJ(i)liJ 1\IE(l'EZJ961

JJ

Bevel gear play (on the ZJ9610)

~!ll!J!tl

1.

.

§JriiJ!~B1. l'Eiil:trr'relilrJ6i'U7Z.i'EiJ&·~9ifl'tiH' W:i i'BJ ~

2. §JliU~I!1, :{Eijl:tiT'iQ:,'iltl6i'08Z['il]&;•~9jfj'~'j\W:J['<iJ~o

Requirement

1. when sewing forwards, there must be a slight play between bevel gear 6 and 7.

2. When sewing backwards, there must be a slight play between bevel gear 6 and B. e M."i'"'\.~lj!g iml~'iJtrf~ _l~.lfi7f EEJiiEi:·'l:fJtli'Z o e .FIFf'¥f.IJ'.7f;1 ~ JfiJ ${!;$] e t:ii !!IU~

1

~;i'J!IJ1tl il~ 'liU.'UT2 C

C !A\ il\f:'k:WT:lJ' l

£t3 l o e ffl-'¥ ¥f. .If! :7C Wllf figJ'IB JfiJ ft.{!; iliJ C e iiii!\\:1fl2~~UUi)liJ'II;<~$J4 Ct!l(tfi:Sl o

:'!-: WT:lJ' l e

Disconnect air supply of the air filter/lubricator. e

Move unit 1 by hand as far as possible to the right (see arrow). e


Move unit 1 by hand as far as possible to the left (see arrow) .. e

Adjust screw 4 (nut 5) according to Requirement 2.

78


'

'

I

,,

I. 01 #L5J''if!lf4 .. · ·· · ·· · · · · · ·· ·· · · · · ·· · ·· · ·· · · ·· ·· · · · · · · · ··· ·· · · · · ·· · · · · ··· ·· · · ·· ··· ·· · ··· ·· · ·· · · · · ··· 1-1

1.02 #L:R~f4······················································································· 1-2

1.03 m~~f4······················································································· 1-1

1.04 JtE:tli:${4························································:······························ 1-10

2.01 :tm~1Cx~(ZJ9620, ZJ9625)··· ··· ······ ··· ··· ··· ··· ··· ······ ··· ··· ········· ······ ··· ··· 2-2

2. 02 :tm~:tix~(ZJ9610, ZJ9620)· · · · · · · · · ·· · ·· · ·· · ··· ·· · · · · · · · ·· · ··· · ·· · · · ·· · ·· · · ·· ·· · ·· · ··· 2-3

2.03 ~M1Cx~(ZJ9610)··· ············ ··· ··· ··············· ··· ········· ··· ········· ········· ··· 2-5

2. 04 ~M¥tof:E:tli(ZJ9625)· ·· · · · · · · ·· · ·· · ·· · ··· ··· · · · · · · ·· · ·· · · · · · · · ·· · ·· · · · · · ·· ·· · ·· · · ·· ·· · ·· · · · · 2-6

3 lj!j~l*(-D)···················································································· 3-1

4 §Jll:rtal±!<ll(-D3)·············································································· 4-1 s.o1 m¥to&!<ll(-m)················································································· 5-1

5.02 1litl~~li(-D3)················································································· 5-2

5. 03 1litl~~li(ZJ9625-D3, ZJ9620-D3)·· · ·· · ·· · ·· · ··· ·· · · · · ·· · ·· · ··· ··· · · · ·· · ·· · ·· · · · · ·· · ··· 5-3

5.04 fli1JtJi~li(ZJ9610-D3)········································································ 5-4

6 'l:i;ilil!:il'r··· ... ... ... ... ... .. . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 6-1

7 .::Oftl&:'lf'i··· ... .. . ... ... ... .. . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 7-1

8

9

10

!<lli!HEIIE!<P$f4·············································································· 7-1

~~····························································································· fflrEI:tli~f4···

9-1

··· ··· ··· ··· ··· ··· ··· ··· ··· ··· ... ... ... ... ... ... ... ... ... ... ... ... ...... ... ... 9-1

11.01 ~itl*;f~~ffjljiffj(EI!,~-)·································································· 11-1

11.02 f!!~(-)l'icf4················································································· 11-2

11.03 EI!#Ll'ief4(f!!~-)··········································································· 11-3

11.04 lli:lif~~l*(EI!~):i!J;!iiZJf4(ZJ9620)· ·· ··· ·· · ·· · · · · ··· ··· ·· · ··· ·· · ·· · · · · · · · · · · · · · · · · · · · 11-4

12.01 ~it~U~ts"lllUiffi(EI!~=l·································································· 12-1

12.02 El!ts"(=)l'ief4··· .............................................................................. 12-2

12.03 I*J.li'i'\:EI!#L'if!lf4(f!!~=)········· ......................................................... 12-3

13.01 ~MJIJI..······················································································· 13-1

13.02 lit-JJIJ!..······················································································· 13-2

13.03 i)l!;t-]JIJ!..······················································································· 13-3


Contents

Parts list

1.01

1.02

1.03

1.04

Housing sections ............................................................................. .

Needle head parts ............................................................................. .

Arm parts ...................................................................................... .

Bedplate parts ................................................................................ .

1-1

1-2

1-7

1-10

2.01

2.02

2.03

2.04

3

4

5.01

5.02

5.03

5.04

Hook post, left ................................................................................ .

Hook post, right ................................................................................ .

Feed wheel post, left .......................................................................... .

Feed wheel mounting plate .................. : .............................................. .

2-2

2-3

2-5

2-6

Thread trimmer(-D) .......................................................................... . 3-1

Automatic presser foot lifter(-D3) ......... ............................................... . 4-1

Presser foot(-D3) ............................................................................. .

Backtacking mechanism(-D3) .............................................................. .

Backtacking mechanism ...................................................................... .

Backtacking mechanism(ZJ9610-D3) ..................................................... .

5-1

5-2

5-3

5-4

6

7

8

Pneumatic equipment ....................................................................... . 6-1

V-belt ......................................................................................... . 7-1

Knee lifter parts ............................................................................. . 7-1

9

10

Reel stands ................................................................................... . 9-1

Parts for table top ............................................................................. . 9-1

11.01

11.02

11.03

11.04

Set-point generator and control box (Electric control 1) ................................ .

Cable tree to sewing head (Electric control 1) ............................................ .

Built-in motor (Electric control 1) ........................................................ .

11-1

11-2

11-3

Synchronizer (Electric control 1) ........................................................ . 11-4

12.01

12.02

12.03

Set-point generator and control box (Electric control 2) ................................ .

Electric control 2 ............................................................................. .

Built-in motor (Electric control 2) ........................................................ .

12-1

12-2

12-3

13.01

13.02

13.03

Gauge parts ................................................................................... .

Gauge parts ................................................................................... .

Gauge parts ................................................................................... .

13Cl

13-2

13-3


•

f !I

I.

I. 01 tiL!tll'IH'f·· .. " ...... ". ". " .......... " .. " ... ". " .... " .... " .... " ....... " ....... ". ... ... 1-1

I. 02

1. o3 tfL:R'iJi:{'f .. · · .......... · ..... · ........... · .. · ........ · ..... · ..... · .. · ........... · ........ · .. · .. · 1-2 m

..... · ........ ·...... ... ... ... .. . ... ... ... .. . ... .. . ... .. . .. . . .. ... ... .. . ... .. . .. . .. . ...

1-7

1. o4 riH&~f'F

..... · ........... · .. · .. · ........ · .. · ........ · ..... · ..... : .. · .. · ..... · .. · ........ · ...... 1-10

2. 01 :ii!H~ft.30~(ZJ9620, ZJ9625) .................... · ............................. · ........ · 2-2

2. 02 jjfH~:t'x~(ZJ9610, ZJ9620) ..... · .. · .. · .. · .............. · .. · ........ · .. · ..... · .. · ..... · 2-3

2. 03 ~:fSI-1c.3<:~(ZJ9610) .. · ..... · .. · .. · ........ · ..... · .. · ........ · .. · .. · ..... · .. · ..... · .. · ..... · 2-5

2. 04 ~:!Sf~fE;f&(ZJ9625) .. · ..... · .. · .. · ........ · .. · .. · ........... · .. · ........ · .. · ..... · · ....... · 2-6

3

4 § ii!Jt1'11±H!Il( -D3)·" " .... ". " .... "." .... ". " .. " ". " ................... " ....... ". ". ". 4-1

5. o1 m~J±H!IIC

-m)......... ... .. . . . . . .. .. . . . . . . . . . . . . . . . . . . . .. . .. . .. . .. . . .. . . . . . . .. . .. . .. . . . . . . . .. . 5-I

5.02 {!JJ!ii~li(-D3) ................................................................................. 5-2

5. 03 {!JJ!ii~:'it(ZJ9625-D3, ZJ9620-D3) .. · .. · .. · · .... · .. · .. · .. · ........ · .. · ...... · .......... · 5-3

5. 04 1l~!ii~'li(ZJ9610-D3) .. · .. · .. · ..... · · · · · .. · · · · · · .. · .. · ..... · · · · .. · .. · ...... · · · .. · ... · · · .. · .. · 5-4

6 "Cii!Ji9:~ ... " .... ". ". ".". " ....... ". ". " .. " ...... " ..... "" .. " ... " .. " ... ". ". ". ... 6-1

7

8

9

10

=.

i!J

B;: 11\' .. · .. · .. · · .... · .. · .. · · .... · · .... · .. · .. · · .... · · .... · .. · · .... · .. · .. · .. · · .. · .. · .. · .. · .... · 7I

H!ll~t1'1 ffiH!Ililll14'." " .... " .. " " .. " " .... " .... " ..... " " .... ". " .. " ". " .. " ". " .. " ".

7-1

~"¥'······

............ ...... ...... ...... ............ ......... ...... ......... ......... ......... ... 9-1

JIFfiS't&~i'i'·

.... · .. · ... · .... · .. · .. · · ....... · .. · ........ · .. · .............. · ...... · .... · .. · ... 9-1

11.01 'J)bJllllUo~i!JU'!ll(El'!,~) .. · .. · .. · ..... · .. · ... · .......... · .. · ........ · ........ · ........... · 11-1

11.02 El'!,~()ifd'F". " .......... ". ". " .... ". " ....... " .... " .......... " ........ " ............ 11-2

11.03 El'!,;fJU!c{ti'(E£!,~) .. · ........ · · ............. · .............. · ......... · ........ · ....... · ...... II-3

II. 04 {ll:ji it~~(J1!.1~)jzj;!il<J{'f(ZJ9620) .. · ........... · .. · ........... · .. · .. · .. · ..... · .. · .. · 11-4

12.01 'J£;Jll~'fll~i!JU'f.1l(El'!,~=l .. · ........ · .. · · ....... · .. · .. · ........ · .............. · .. · ..... · .. · 12-1

12.02 El'!,~(=)i!e{lf ... ". ". " .... ". " .... " .......... ". ". " ....... " ....... " ....... " .... " .... 12-2

12.03 I*J :lltr.\:fE!.tiL illl14'CfE!.~=)

.. · .. · ................. · .. · .. · ..... · .. · ..... · .. · ..... · ........ · ... 12-3

13.01

13.02

13.03

!jig>JJIJ\c .. · ........ · ........... · ..... · ......... · ................ · .. · .. · .. · ..... · ........ · .. · ... 13-1

!jig>JJIJ\c· .... · .. · .. · ........... · ..... · ........ · · ....... · .. · ..... · .. · ..... · ..... · .. · ..... · .. · ... 13-2

!jig>JJIJ'( ... · .. · ..... · ........ · .. · ..... · ........ · ........... · ..... · ........ · ..... · .. · ............ 13-3


I

I

I

'

II

1.01 ~Jl.~'tf!Wt=

Housing sections

91-164 836-71/893

(-D)

ZJ91-10-12

(4xj 11-108258-15

ZJ91-10-11

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2]91-10-13

91-263 285-751895

11-1 BO 223-25 \4X)

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ZJ91-10-09 -

2]91-10-27

ZJ91-10-37 y---

2]91-10-10

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2]91-10-16

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11-108 258-15

91-229 143-70)895

11-462 154-55 \6xl


1-1

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1.02 *ll~~1!f

Needle head parts

91-119150-91 c:::»--12-664 290-45

(2x) r

~91-119158-15

11-108294-15 f9\-14-756 901.()1

~_/

91·119 502-91

1-2


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1.02 *IL~~f!f

Needle head parts


1-3

1.02 ~Jl.~~1!f

Needle head parts

91-165 440-91

91-164902-01 it

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11..330 166-15

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91-118 518-05

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91-173 029-05 llim-----f"o...l

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91-119015-15(3xi

91-701 344-15 (2x)

91-164 903-91

91-118 596-05

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91-118504-92~

91-119940-01

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91-118 520-05 (2xl

91-118 521-15

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11-330964-15 iZJ9610;9625 i

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System 134

Systeme 134

(ZJ9610;9625)

(ZJ9610;9625)

Sistema 134

Jli;!Jt 134

(ZJ9610;9625)

[[] (ZJ9610;9625)

System 134-35 liD (

ZJ9620 )

Systeme 134-35 [[] ( ZJ9620 )

Sistema 134-35 I]] ( ZJ9620 J ffi ~ [[] ( ZJ9620 )

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1-4


1.02 *llg,~ftj:

Needle head parts

91-1MOB&-9~iZJ9610,9625l

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191-01011&05

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91.010 116-05

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91-014346-05 r/~~91-266410-251::6414.()5,2x~ .///'-.·-@~:r

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12-640130-551

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91-105447-25~ ~

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1-5

1.02 ~JL~~ft!=

Needle head parts

(ZJ9620)

91-176464-05

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12-305 0114-25

1-6


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1.03 *JL~~f!j:

Arm parts

.!ll.1-4:ai

91-165444-91

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11-210288-15 I p)i

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91-168480-15

-ZJ91-10-15 91-700~10-15

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91-700 388-15 i2Xi

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1-7

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1.03 *JJ;~~11f

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1-8


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1.03 fll-g~f!j:

Arm parts

91~166 452-21

91-056 578-91-

91-056 193-25---@

91-174979-0~

91-055 192-25---®

12-024 191-15---e "'''""'"i

12-024191-15-®

91-118099-91


1-9

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91·150 265-24/009 A'

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11-174 086-15

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1'1' 'S·

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11-108 093-15

91-173 664-15

91-150 726-93/002

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11-108 093-15

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91-150 732-24/001

91-150 732-24/002

91-150 732-24/003

91-150 732-24/004

91-150 732-241005

91-150 732-24/006

91-150 621-24/002

91-150 621-24/003

91-150 621-241010

91-150 621-24/004

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91-150 621-24/011

91-150 621-24/005

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91-049 654-03/001

91-149 654-03/002

91-149 654-03/003

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91-150 728-93/006

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91·150 730-24/005

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91-150 730-24/001

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91-150 730-24/004

91-150 730-24/008

91-150 625-24/009

91-150 625-24!004

91-150 625-24/010

91-150 625-24/005

91-150 625-24/006

91-150 625-24/007

91-150 625-24/003

91-150 625-24/008

91-165 344-15

91-049 657-03/003

91-049 657-03/004

91-049 657-03/005

91-049 662-03/001

91-049 662-03/002

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11-108 093-15

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11-108 093-15

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11-108 093-15

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11-210038-15

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11-130 284-15

11-130287-15

11-108 204-15 1-13

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11-108 219-15 1-4

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11-173219-15

11-174086-15

11-174167-15

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11-130089-15 1-6

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11-174218-15

11-130173-15 1-3.3-2

11-174233-15

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11-330952-15

11-330955-15

11-330960-15

11-330962-15

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1-5

1-8 11-210168-15

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11-1

1-8.2-5.2-6. 11-210288-15

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11-225223-15

1-1

11-225364-15

5-3.5-4

11-250084-15

11-3.12-3

11-314946-15

1-5.1-6

11-315920-15

2-6

11-330085-15

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11-330166-15

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11-210168-25

11-210169-15

11-210178-15

11-210213-15

1-9

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11-3.12-3

1-7

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11-335280-15

11-335902-15

11-340283-15

11-340310-15

11-341217-15

11-341286-15

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11-341901-15

11-341 902-15

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11-341905-15 1-7,1-11

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11-343 176-15

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11-330175-15 1-13. 11-462 154-55 1-1

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11-2

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12-305114-15

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12-305 144-15

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12-305174-15

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12-315 080-15

12-315090-25

12-315110-15

12-315 170-15

12-325 210-15

12-335 151-15

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12-360 064-05

12-360 173-05

12-360 181-05

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1-4

1-7

1-8

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14"012 515-01

14-012 555-01

14-016 080-01

14-016 100-01

14-016 151-91

14-018 614-91

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25-308 820-30

25-308 830-40

26-536 301-59

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12-640 200-55 1-8

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12-664 290-45 1-1,5-1

14-650 251-05

12-664 350-45 2-2,5-3

12-664 410-45 2-2,2-4,2-5,2-6

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13-030 272-05 1-13

15-120 902-05

13-030 310-05 1-8

14-650 113-05

16-041 035-21

13-033 091-05 1-5

14-602 901-01

16-409 972-05

13-033 103-05 1-6

14-215 202-33

16-409 982-05

13-033 I 09-05 1-5,1-6

14-215 124-43

16-409 992-05

13-033 190-05 2-1,2-3

16-415 433-05

13-052 187-15 5-l

18-372 001-91

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91-010 166-05

91-010 183-05

91-010 215-05

91-011391-05

91-014 346-05

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91-020490-15

91-021 123-05

91-022 I 08-05

91-025 874-05

91-027 289-15

91-027 370-05

91-027 371-12

91-028 036-25

91-029 692-75

91-032 087-45

91-054 876-15

91-056 192-25

91-056 760-05

7-1

7-1

3-1

7-1

4-1

1-8

1-3

7-1

2-1,2-3

1-5,1-6

91-069 037-15

91-069 079-72

1-5,1-6

1-5

1-5

1-5

91-069 335-72

91-100205-15

. 91-100 281-25

91-100 296-25

1-5

1-5

1-5

2-1,2-3

1-5,1-6

1-5,1-6

1- I

1-5

2-1,2-3

1-8

1-12

1-1

7-1

2-1,2-3

1-9

91-118 596-05

2-8,2-9 91-118 683-05

1-8 91-118 722-12 91-100 331-15

91-100 355-05 1-4 91-118 893-92

91-100 381-15 2-2,4-5,5-3 91-119 014-05

91-101 921-15 1-13 91-119 015-15

91-105 447-25

91-113 023-92

91-113 027-15

91-118 099-91

91-118 105-05

91-liR 137-91

1-5,1-6 91-119 016-05

1-6 91-119 018-02

1-6

1-9

1-3

1-12

91-119 042-91

91-119 045-91

1-4

91-118 600-91 1-4,1-8,3-10 91-119150-91

91-118 610-02

91-118 612-05

91-118 681-05

91-119 019-05

91-119 026-25

1-9

I -12

1-10

1-4

1-4

1-3

1-3

1-3

1-9

1-8

1-8

91-119 136-05

91-119 506-01

2-6,2-7

1-2,5-1

1-8,5-2

1-12

1-9

91-119158-15 1-2,5-1

1-2,5-1 91-119159-05

91-119162-11 1-2,1-10,5-1

91-119163-12

91-119164-12

91-119165-15

91-119 218-71

91-119 219-71

91-119 269-91

91-119 390-05

91-119494-92

91-119 502-91

91-119 503-05

1-2,1-10,5-1

1-2,1-10,5-1

1-3

2-6

2-6

1-12

2-2

2-1

1-2

1-2

1-2,5-1

1-1

1-3

1-5,1-6,1-9

1-5,1-6

91-118196-12

91-118 308-05

91-118430-25

91-118 504-92

91-118 518-05

91-118 520-05

91-118 521-15

91-118 530-92

91-118 535-05

91-118 539-05

91-118 553-05

91-056193-25 1-5,1-6,1-9 91-118 568-91

91-056 578-91 1-9 91-118 570-92

91-118 594-15

1-4 91-119 056-05 1-12 91-119 507-91

91-119509-11 2-1,2-3 91-119 059-05

1-5 91-119 084-05

I -12

1-10 91-119 521-92

1-4,1-8 91-119 085-05 1-2,1-10,5-1 91-119 532-05

1-4

1-4

1-4

91-119 087-05 1-2,1-10,5-1 91-119 533-04

91-119 103-05 2-2,2-4 91-119 534-05

91-119 107-92 2-2,2-4 91-119 535-92

1-3

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91-119109-90

91-119111-05

2-2

2-2,2-5,5-3

91-119 544-05

91-119 546-05

1-3

1-5

1-8

1-7

1-4

91-119112-01

91-119 115-01

91-119 116-91

91-119 121-12

91-119133-90

2-2,2-5,5-3 91-119 670-11

2-2,2-5,5-3

2-2,2-5

1-12

91-119 681-91

91-119 704-91

91-119 705-12

2-2,2-4 91-119 722-91

1-2,5-1

1-8

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2-5

2-5

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2-5

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2-5

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1-7

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91-119 724-05

91-119 725-05

91-119 737-00

91-119 763-05

2-5

2-5

2-5

1-4

91-164 364-15

91-164 384-92

91-164 527-71

91-164 624-92

91-119 795-11 2-5 91-164 626-05

91-119869-05 2-2,2-5,5-3 91-164 627-05

91-119 961-05

91-119 962-05

91-122 718-05

91-125 008-05

91-125.009-05

91-140 945-05

91-141 688-90

91-162 526-05

91-164 015-75

91-164 037-91

91-119 886-05

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91-119 950-05

1-2,5-1 91-164 628-75

1-4 91-164 629-05

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91-119 957-05

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91-164 634-05

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91-119 960-05 2-2,2-5,5-3 91-164 636-05

91-164 089-91

91- I 64 090-25

91-164 128-75

91-164182-75

91-164183-75

91-164 201-91

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1-11

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1-8

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91-164 637-05

91-164641-71

91-164 642-91

91-164 643-91

91-164 671-92

91-164 698-05

91-164 902-01

91-164903-91

91-165 344-15

91-165 357-15

91-165 358-11

91-165 364-05

91-165 365-05

91-165 373-05

91-165 384-05

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4-1

5-4

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5-1

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5-4

5-1

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7-1 91-165 437-92

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91-166279-11

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91-166 552-02

91-166 553-05

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91-166 555-92

91-166670-15

91-166 879-91

91-168 194-71

91-168 351-05

91-168 480-15

91-169 357-05

91-169523-15

91-170 913-72-

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91-171049-05

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91-171412-71

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91-172910-05

91- I 73 029-05

91-173 505-05

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1-9

1-11

1-4

1-7

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91-174396-05

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