IL 186

EDIZ. 10/09/2018

CALYPSO

I

ATTUATORE ELETTROMECCANICO

IRREVERSIBILE PER CANCELLI A

BATTENTE

GB

IRREVERSIBLE

ELECTROMECHANICAL

ACTUATOR FOR SWING GATES

F

OPERATEUR

ELECTROMECANIQUE

IRREVERSIBLE POUR PORTAILS

BATTANTS

E

OPERADOR ELECTROMECÁNICO

IRREVERSIBLE PARA CANCELAS

BATIENTES

D

NICHT UMKEHRBARER

ELEKTROMECHANISCHER

ANTRIEB FÜR FLÜGELTORE

NL

ELEKTROMECHANISCHE,

ONOMKEERBARE LINEAIRE

MOTOR VOOR HEKKEN MET

VLEUGELS

PL

ELEKTROMECHANICZNY

NIEODWRACALNY SIŁOWNIK DO

BRAM SKRZYDŁOWYCH

H

VISSZAFORDÍTHATATLAN

ELEKTRO-MECHANIKUS

MŰKÖDTETŐ LENGŐ KAPUKHOZ

P

ACTUADOR ELECTROMECÂNICO

IRREVERSÍVEL PARA PORTÕES DE

BATENTE

- 1 -

RU

НЕРЕВЕРСИВНЫЙ

ЭЛЕКТРОМЕХАНИЧЕСКИЙ

ПРИВОД ДЛЯ РАСПАШНЫХ

ВОРОТ

A

B

C

B

C

CALYPSO

A

400

819

762

1162

500

944

887

1387

600

1044

987

1644

ø13 mm

8,5 mm

59,5 mm

10 mm

ø12,5 mm

120 mm

IMPORTANT REMARKS

m

Prior to proceeding with installation, it is essential the instructions be read in full, since they contain important information regarding safety, installation, use and maintenance.

AUTOMATION MUST BE IMPLEMENTED IN COMPLIANCE

WITH THE EUROPEAN REGULATIONS IN FORCE:

EN 60204-1, EN 12445, EN 12453, EN 13241-1, EN 12635

• The installer must provide for a device (es. magnetotermical switch) ensuring the omnipolar sectioning of the equipment from the power supply. The standards require a separation of the contacts of at least 3 mm in each pole (EN 60335-1).

• The plastic case has an IP44 insulation; to connect flexible or rigid pipes, use pipefittings having the same insulation level.

• Installation requires mechanical and electrical skills, therefore it shall be carried out by qualified personnel only, who can issue the Compliance Certificate concerning the whole installation

(Machine Directive 2006/42/CEE, Annex IIA).

• Also the automation upstream electric system shall comply with the laws and rules in force and be carried out workmanlike.

• We recommend to make use of an emergency button, to be installed by the automation (connected to the control unit

STOP input) so that the gate may be immediately stopped in case of danger.

• For correct installation of the system, we recommend following the instructions issued by UNAC very carefully.

• This instruction manual is only for qualified technicians, who specialize in installations and automations.

• The contents of this instruction manual do not concern the end user.

• Every programming and/or every maintenance service should be done only by qualified technicians.

• Anything not expressly described in these instructions is prohibited; unforeseen uses may be a source of danger to people and property.

• Do not install the product in explosive environments and atmospheres: the presence of inflammable gases or fumes is a serious safety hazard.

• Do not make any modifications to any part of the automation device, or the accessories connected to it, unless described in this manual.

• Any other modifications will void the warranty on the product.

• The installation steps should be conducted so as to avoid rainy weather, which can expose electronic circuits to dangerous water seepage.

• All operations requiring the casing of the device to opened should be performed with the control unit disconnected from the electricity supply and with a warning notice displayed, for example: ”CAUTION, MAINTENANCE IN PROGRESS”.

• Avoid exposing the device close to sources of heat and flame.

• In the event of interventions on automatic or differential breakers or fuses, it is essential that faults be identified and resolved prior to resetting. In the case of faults that cannot be resolved using the information to be found in this manual, consult the V2 customer assistance service.

• V2 declines all responsibility for failure to comply with good construction practice standards in addition to structural deformation of the gate that might occur during use.

• V2 reserves the right to make modifications to the product without prior warning.

• Installation/maintenance personnel should wear individual protection devices (IPDs), such as overalls, safety helmets, boots and gloves.

- 7 -

• The ambient operating temperature should be that indicated in the technical characteristics table.

• The automation device should be shut down immediately in the event of any anomalous or hazardous situation; the fault or malfunction should be immediately reported to the person responsible.

• All safety and hazard warnings on the machinery and equipment should be complied with.

• Electromechanical actuators for gates are not intended to be used by people (including children) with diminished physical, sensory or mental capacity, or lacking in experience or knowledge, unless they are under supervision or have been instructed in use of the actuator by a person responsible for safety.

V2 has the right to modify the product without previous notice; it also declines any responsibility to damage or injury to people or things caused by improper use or wrong installation.

DISPOSAL OF THE PRODUCT

As for the installation operations, even at the end of this product’s life span, the dismantling operations must be carried out by qualified experts.

This product is made up of various types of materials: some can be recycled while others need to be disposed of. Find out about the recycling or disposal systems envisaged by your local regulations for this product category.

Important!

– Parts of the product could contain pollutants or hazardous substances which, if released into the environment, could cause harmful effects to the environment itself as well as to human health.

As indicated by the symbol opposite, throwing away this product as domestic waste is strictly forbidden. So dispose of it as differentiated waste, in accordance with your local regulations, or return the product to the retailer when you purchase a new equivalent product.

Important!

– the local applicable regulations may envisage heavy sanctions in the event of illegal disposal of this product.

TECHNICAL SERVICE

For any installation problem please contact our Customer Service at the number +39-0172.812411 operating Monday to Friday from 8:30 to 12:30 and from 14:00 to 18:00.

PRELIMINARY CHECKS AND IDENTIFICATION OF THE TYPE TO BE USED

The automation device should not be used until installation, as specified in “Testing and start-up”, has been performed.

It should be remembered that the device does not compensate for defects caused by improper installation, or poor maintenance, thus, prior to proceeding with installation, ensure that the structure is suitable and meets current standards and, if necessary, perform any structural modifications aimed at the implementation of safety gaps and the protection or segregation of all crushing, shearing and transit zones, and verify that:

• The gate is equipped with central and side stops.

• The gate has no friction points, either during closing or opening.

• The gate is well balanced, i.e. there is no tendency to move spontaneously when stopped in any position.

• The position identified for fixing the motor reducer allows easy and safe manual manoeuvring, compatible with the size of the motor reducer itself.

• The support on which the automation device will be fixed is solid and durable.

• The mains power supply to which the automation device is connected has a dedicated safety earthing system and differential breaker with tripping current less than or equal to 30 mA (the breaker gap distance should be greater than or equal to 3 mm).

Warning: The minimum safety level depends on the type of use; please refer to the following outline:

TYPE OF ACTIVATION

COMMANDS

GROUP 1

Informed people

(use in private area)

A

C or E

CLOSURE USE TYPE

GROUP 2

Informed people

(use in public area)

B

C or E

GROUP 3

Informed people

(unlimited use)

Not possible

C and D or E

Man-present command

Remote control and closure in view (e.g. infrared)

Remote control and closure not in view (e.g. radio)

Automatic control

(e.g. timed closure control)

C or E

C and D or E

C and D or E

C and D or E

C and D or E

C and D or E

GROUP 1 - Only a limited number of people are authorised for use, and closure is not in a public area. Examples of this type are gates inside business premises, where the sole users are employees, or a part of them who have been suitably informed.

GROUP 2 - Only a limited number of people are authorised for use, but in this case, closure is in a public area. An example of this may be a company gate that accesses onto a public street, and which is only used by employees.

GROUP 3 - Anyone can use the automated closure, which is thus located on public land. For example the access gate to a supermarket or an office, or a hospital.

PROTECTION A - Closure is activated by means of a control button with the person present, i.e. with maintained action.

PROTECTION B - With the person present, closure is activated by a command controlled by means of a key-switch or the like, in order to prevent use by unauthorised persons.

PROTECTION C - Restricts the force of the leaf of the door or gate. I.e., in the case of the gate striking an obstacle, the impact force must fall within a curve established by the regulations.

PROTECTION D - Devices, such as photocells, capable of detecting the presence of people or obstacles. They may be active on just one side or on both sides of the door or gate.

PROTECTION E - Sensitive devices, such as footboards or immaterial barriers, capable of detecting the presence of a person, and installed in such a way that the latter cannot be struck in any way by a moving leaf or panel. These devices should be active within the entire “danger zone” of the gate. The Machinery Directive defines “Danger Zone” as any zone surrounding and/or near machinery where the presence of an exposed person constitutes a risk to the health and safety of that person.

The risk analysis should take into consideration all danger zones for the automation device, which should be appropriately protected and marked.

In a clearly visible area, apply a sign with information identifying the motorised door or gate.

The installer should provide the user with all the information relating to automatic operation, emergency opening and maintenance of the motorised door or gate.

- 8 -

EU DECLARATION OF CONFORMITY

AND DECLARATION OF

INCORPORATION OF PARTLY

COMPLETED MACHINE

Declaration in accordance with Directives: 2014/35/UE (LVD);

2014/30/UE (EMC); 2006/42/CE (MD) ANNEX II, PART B

The manufacturer (*) V2 S.p.A., headquarters in Corso Principi di

Piemonte 65, 12035, Racconigi (CN), Italy

Under its sole responsibility hereby declares that: the partly completed machinery model(s):

CALYPSO400-230V (*), CALYPSO500-230V (*)

CALYPSO600-230V (*)

CALYPSO400-120V (*), CALYPSO500-120V (*)

CALYPSO600-120V (*)

CALYPSO400-24V (*), CALYPSO500-24V (*)

CALYPSO600-24V (*)

Description: electromechanical actuator for gates

• is intended to be installed on gates, to create a machine according to the provisions of the Directive 2006/42/EC.

The machinery must not be put into service until the final machinery into which it has to be incorporated has been declared in conformity with the provisions of the Directive

2006/42/EC and 89/106/CE.

• is compliant with the applicable essential safety requirements of the following Directives:

Machinery Directive 2006/42/EC (annex I, chapter 1)

Low Voltage Directive 2014/35/EU

Electromagnetic Compatibility Directive 2014/30/EU

Directive ROHS2 2011/65/CE

The relevant technical documentation is available at the national authorities’ request after justifiable request to:

V2 S.p.A., Corso Principi di Piemonte 65, 12035, Racconigi (CN),

Italia

The person empowered to draw up the declaration and to provide the technical documentation:

Antonio Livio Costamagna

Legal representative of V2 S.p.A.

Racconigi, il 01/06/2015

(*) made in extra EU Countries on behalf of V2 S.p.A.

TECHNICAL DATA

Max. leaf lenght

Max. leaf weight

Power supply

Idling current

Full load current

Electric power

Opening time of the leaf 0÷90°

Capacitor

Max travel

Operating speed

Maximum thrust

Working temperature

Protection

Working cycle

Motor weight m

Kg

CALYPSO

400-230V

2,5

400

CALYPSO

500-230V

3

500

CALYPSO

600-230V

4

500

CALYPSO

400-120V

2,5

400

CALYPSO

500-120V

3

500

CALYPSO

600-120V

4

500

CALYPSO

400-24V

2,5

300

Vac - Hz 230 - 50 230 - 50 230 - 50 120 - 60 120 - 60 120 - 60 24 Vdc

A

A

W

0,8

1,2

200

0,8

1,2

200

0,8

1,2

200

2

2,8

300

2

2,8

300

2

2,8

300

2

10

s 22 25 30 22 25 30 22

µF mm m/s

N

°C

IP

%

Kg

8

400

0,016

2300

44

30

6,5

8

500

0,016

2300

CALYPSO

500-24V

3

400

24 Vdc

2

10

-

27

-30 ÷ +50 -30 ÷ +50 -30 ÷ +50 -30 ÷ +50 -30 ÷ +50 -30 ÷ +50 -30 ÷ +50 -30 ÷ +50 -30 ÷ +50

44

30

6,8

8

600

0,016

2300

44

30

7,1

25

400

0,018

2300

44

30

6,5

25

500

0,018

2300

44

30

6,8

25

600

0,018

2300

44

30

7,1

-

400

-

2000

44

90

6,3

-

500

-

2000

44

90

6,6

8

600

-

2000

44

90

7,1

CALYPSO

600-24V

4

400

24 Vdc

2

10

-

35

- 9 -

INSTALLATION LAYOUT

6 5

A

4 2

C

1 D 1

3

COMPONENTS

4

5

6

1

2

3

Motor

Control unit

Transmitter

Receiving module

Photocells

Flashing light

LENGTH OF THE CABLE

Power supply (230V)

230V motor power supply

24V motor power supply

Photocells (TX)

Photocells (RX)

Key switch

Safety edges

Flashing light

Antenna (integrated into the flashing light)

ECO-LOGIC (accumulator unit)

ECO-LOGIC (solar panel)

ADDITIONAL ACCESSORIES

A

B

C

D

E

Key switch

Pillar photocells

Pillar-mounted digital radio switch

Safety edges

ECO-LOGIC system (only with CALYPSO-24V and CITY2+BC)

< 10 metres

3G x 1,5 mm 2

4G x 1,5 mm 2

2G x 1,5 mm 2

2 x 0,5 mm 2

4 x 0,5 mm 2

2 x 0,5 mm 2

2 x 0,5 mm 2

2 x 1,5 mm 2

RG174

2 x 1,5 mm 2

2 x 1 mm 2 from 10 to 20 metres

3G x 1,5 mm 2

4G x 1,5 mm 2

2G x 1,5 mm 2

2 x 0,5 mm 2

4 x 0,5 mm 2

2 x 0,5 mm 2

-

2 x 0,5 mm 2

2 x 1,5 mm 2

-

RG174 from 20 to 30 metres

3G x 2,5 mm 2

4G x 2,5 mm 2

2G x 2,5 mm 2

2 x 0,5 mm 2

4 x 0,5 mm 2

2 x 0,5 mm 2

-

2 x 0,5 mm 2

2 x 1,5 mm 2

-

RG174

- 10 -

INSTALLATION MEASURES

To carry out a proper installation of the operator parts as well as to ensure the best automation performance, the measurement levels shown in the following table shall be complied with. Change the gate structure to adapt it to one of the cases in the table, if necessary.

• For the installations OPENING TOWARDS THE INSIDE, refer to the table at page 62-63

• For the installations OPENING TOWARDS THE OUTSIDE, refer to the table at page 64-65 m

WARNING: In the case of leaf longer than 2 metres, an electric lock must be fitted to ensure an efficent closing

ACTUATOR FIXING

Choose measures referring to the table you can find in the previous page, mark them on the pillars and continue as follows:

• Fix the clamps to the pillar and to the gate soldering directly; if the material does not allow it, it is necessary to solder the clamps to plates to be fixed to the gate and the pillars by screws.

• Close the swing.

• Unlock the actuators.

• Position CALYPSO on the brackets and fix the pins no. 1 and no. 2 with seeger (see the picture).

• Open and close the swings repeatedly manually to verify the absence of frictions between gate and ground.

m

WARNING: in order to avoid damage to the actuator, please adhere to the following conditions:

• The brackets must be installed at the same height.

• In case of gate completely closed the maximum stroke of arm

A should not exceed:

456 mm (CALYPSO400)

556 mm (CALYPSO500)

625 mm (CALYPSO600)

• The minimum stroke of arm B must be more than 56 mm (in case of gate completely open).

- 11 -

A

ELECTRICAL CONNECTIONS

230V / 120V 24V

3

4

1

2

230V

YELLOW - GREEN

GREY

BLACK

BROWN

1

2

24V

BLACK

RED

120V

GREEN

WHITE

BLACK

RED

FUNCTION

CLOSING

OPENING

FUNCTION

GND

COMMON

CLOSING

OPENING

EMERGENCY RELEASE

In case of a blackout, the gate can be operated directly from the motor. Insert the key supplied in the lock, perform 1/2 of a turn.

To restore the automation, simply rotate the key in closed position and insert the provided plastic cover onto the lock.

m

WARNING: always remember to connect the earth according to current standards (EN 60335-1, EN 60204-1).

Avoid tension in the cable during open and close operations.

- 12 -

- 61 -

C F

γ

CALYPSO 400

g max

90°

B [mm]

130

150

170

190

200

210

250

C [mm]

130

140

150

150

150

140

120

F

[mm]

1010

1000

990

980

980

980

1010 g max

100° g max

110°

B [mm]

130

150

170

190

210

C [mm]

170

180

180

170

140

B [mm]

130

150

160

C [mm]

190

180

170

F

[mm]

970

960

960

970

990

F

[mm]

950

960

970

- 62 -

CALYPSO 500

g max

90°

B [mm]

130

150

170

190

210

230

250

270

290

C [mm]

170

180

180

190

190

190

180

190

170

F

[mm]

1200

1190

1190

1180

1170

1170

1170

1170

1180 g max

100° g max

110°

B [mm]

130

150

170

200

210

230

250

270

280

C [mm]

160

170

170

180

170

190

180

160

160

B [mm]

130

150

170

190

210

220

C [mm]

170

180

180

190

200

200

F

[mm]

1200

1190

1190

1180

1170

1170

F

[mm]

1210

1200

1200

1190

1190

1170

1180

1200

1200

CALYPSO 600

g max

90°

B [mm]

295

315

335 g max

100°

B [mm]

175

195

215

235

255

275

C [mm]

280

295

265

C [mm]

190

200

220

235

255

270

F [mm]

1290

1300

1310

F [mm]

1390

1370

1360

1350

1330

1300

- 63 g max

110°

B [mm]

195

215

235

255

C [mm]

200

220

235

250

F [mm]

1370

1360

1350

1335

C

γ

- 64 -

CALYPSO 400

g max

80°

85°

90°

95°

100°

110°

B [mm]

110 ÷ 130

110 ÷ 130

110 ÷ 130

110 ÷ 130

110 ÷ 130

110 ÷ 130

C [mm]

90

100

110

120

130

140

F [mm]

949

967

986

1006

1027

1057

CALYPSO 500

g max

80°

85°

90°

95°

100°

110°

B [mm]

130

130

130

130

130

130

C [mm]

100

110

120

130

140

150

F [mm]

995

1005

1015

1025

1035

1045

CALYPSO 600

g max

100°

110°

B [mm]

200

220

130

140

160

180

C [mm]

200

220

130

140

160

180

F [mm]

1340

1320

1380

1380

1380

1360

- 65 -

V2 S.p.A.

Corso Principi di Piemonte 65/67

12035 RACCONIGI CN (ITALY)

Tel. +39 0172 812411 - Fax +39 0172 84050 [email protected]

www.v2home.com